一种柔性片状卷材高效加工装置A high-efficiency processing device for flexible sheet coils
技术领域technical field
本实用新型涉及柔性片状卷材加工生产技术领域,尤其涉及一种柔性片状卷材高效加工装置。The utility model relates to the technical field of processing and production of flexible sheet coils, in particular to an efficient processing device for flexible sheet coils.
背景技术Background technique
柔性片状卷材,卷材包括纺织品,非织造布,纸制品,薄膜制品以及两种及以上复合而成的片状卷材;而现有的加工流程是,材料经机器加工成成品柔性片状卷材后,直接将产品柔性片状卷材通过滚筒收集起来。Flexible sheet-like rolls, rolls include textiles, non-woven fabrics, paper products, film products, and two or more composite sheet-like rolls; and the existing processing process is that materials are machined into finished flexible sheets After the roll is formed, the flexible sheet roll of the product is directly collected by the roller.
成品柔性片状卷材从机器中送出时难免会有表面毛羽和浮尘附着在柔性片状卷材上,目前通常通过人工来捡去表面毛羽和浮尘,很不方便,去除表面毛羽和浮尘的效率比较低,并且清除浮尘和细毛的之后没有对材料进行二次清洗。When the finished flexible sheet coil is sent out from the machine, it is inevitable that surface hairiness and floating dust will adhere to the flexible sheet coil. At present, surface hairiness and floating dust are usually picked up manually, which is very inconvenient. The efficiency of removing surface hairiness and floating dust Relatively low, and there is no secondary cleaning of the material after removing dust and fine hair.
实用新型内容Utility model content
(一)实用新型目的(1) Purpose of utility model
为解决背景技术中存在的技术问题,本实用新型提出一种柔性片状卷材高效加工装置,能够有效快速的去除材料表面的浮尘和细毛,并且省时省力;同时本实用新型能够快速对二次刷洗后的材料进行烘干。In order to solve the technical problems existing in the background technology, the utility model proposes an efficient processing device for flexible sheet coils, which can effectively and quickly remove the floating dust and fine hair on the surface of the material, and saves time and effort; at the same time, the utility model can quickly The material after brushing is dried.
(二)技术方案(2) Technical solutions
本实用新型提出了一种柔性片状卷材高效加工装置,包括底板、U型板、活动板、水箱、刷板、电机、挤水辊组件、隔板和制热箱;The utility model provides a high-efficiency processing device for flexible sheet coils, which comprises a bottom plate, a U-shaped plate, a movable plate, a water tank, a brush plate, a motor, a water squeezing roller assembly, a partition plate and a heating box;
底板上固定设置箱体,U型板固定设置在底板上并位于箱体的内部,U型板的侧板内部对称设置两个双向丝杆,且两双向丝杆传动连接,其中一根双向丝杆的端头上固定设置旋钮;活动板对称设置在双向丝杆的两端并与U型板的两 侧竖板内侧滑动连接,活动板相互靠近的一侧设置开口槽,开口槽的内部设置第一电热丝;The box body is fixedly arranged on the bottom plate, the U-shaped plate is fixedly arranged on the bottom plate and is located inside the box body, and two bidirectional screw rods are symmetrically arranged inside the side plate of the U-shaped plate, and the two bidirectional screw rods are connected by transmission, one of which is a bidirectional screw rod. A knob is fixed on the end of the rod; the movable plate is symmetrically arranged at both ends of the two-way screw rod and is slidably connected with the inner sides of the vertical plates on both sides of the U-shaped plate. The side of the movable plates close to each other is provided with an open slot, and the inside of the open slot is set the first heating wire;
水箱固定设置在箱体的内部,水箱的内部对称设置两个第一导向辊,水箱的内部还对称设置两个滑槽,刷板对称设置在水箱的内部,且刷板的两端插入滑槽的内部,刷板与水箱滑动连接;电机固定设置在水箱的内部,电机的输出端上设置转盘,转盘上转动设置连杆,连杆的另一端与刷板的侧面转动连接;The water tank is fixed inside the box body, two first guide rollers are symmetrically arranged inside the water tank, two chutes are also symmetrically arranged inside the water tank, the brush plate is symmetrically arranged inside the water tank, and both ends of the brush plate are inserted into the chutes Inside, the brush plate is slidably connected with the water tank; the motor is fixed inside the water tank, a turntable is set on the output end of the motor, a connecting rod is rotated on the turntable, and the other end of the connecting rod is rotatably connected with the side of the brush plate;
隔板固定设置在箱体的内部,挤水辊组件固定设置在隔板的侧面并位于水箱的上方;箱体位于隔板的另一侧还设有若干个第二导向辊,箱体的上顶板与下底板上均设置空心板,空心板的两侧均设置若干个气孔;制热箱设置在箱体的内部,制热箱的内部设置第二电热丝,制热箱的输出端设置风机,风机的输入端与制热箱的出风口连通,风机的输出端上设置三通,三通的两侧输出端分别与上下两个空心板的内部连通,底板的上端还设有收卷辊。The partition is fixed inside the box, and the squeezing roller assembly is fixed on the side of the partition and is located above the water tank; the box is located on the other side of the partition and there are several second guide rollers. Hollow plates are arranged on the top plate and the lower plate, and several air holes are arranged on both sides of the hollow plate; the heating box is arranged inside the box body, the second electric heating wire is arranged inside the heating box, and the output end of the heating box is arranged with a fan , the input end of the fan is connected with the air outlet of the heating box, the output end of the fan is provided with a tee, the output ends on both sides of the tee are respectively connected with the interior of the upper and lower hollow plates, and the upper end of the bottom plate is also provided with a winding roller .
优选的,箱体的两侧分别设置进料槽和出料槽,柔性片沿进料槽进入箱体的内部并沿出料槽伸出。Preferably, a feeding chute and a discharging chute are respectively provided on both sides of the box body, and the flexible sheet enters the interior of the box body along the feeding chute and protrudes along the discharging chute.
优选的,双向丝杆上均设置传动轮,两个传动轮通过传送带传动连接。Preferably, the two-way screw rods are provided with transmission wheels, and the two transmission wheels are connected through a transmission belt.
优选的,活动板的开口槽开口处设置防护层,且两侧活动板之间固定设置置物板,置物板为网状置物板。Preferably, a protective layer is provided at the opening of the opening slot of the movable plate, and a storage plate is fixedly arranged between the movable plates on both sides, and the storage plate is a mesh storage plate.
优选的,水箱的内部设置防水箱,电机设置在防水箱的内部,两个连杆转动连接,且与刷板连接的连杆与防水箱滑动连接。Preferably, a waterproof box is arranged inside the water tank, the motor is arranged inside the waterproof box, the two connecting rods are rotatably connected, and the connecting rod connected to the brush plate is slidably connected to the waterproof box.
优选的,挤水辊组件由两个挤水辊和挡板构成,其中一个挤水辊与挡板转动连接,另一个挤水辊的输出轴上设置滑块,挡板内部设置滑槽,滑块位于滑槽内部,挤水辊与挡板滑动连接,滑槽的内部还设有丝杆,滑块与丝杆螺纹连接。Preferably, the water squeezing roller assembly is composed of two squeezing rollers and a baffle, one of which is rotatably connected to the baffle, and a slider is provided on the output shaft of the other water squeezing roller, and a chute is arranged inside the baffle to slide the The block is located inside the chute, the water squeezing roller is slidably connected with the baffle plate, a screw rod is also arranged inside the chute, and the slider is threadedly connected with the screw rod.
优选的,制热箱的进气端设置防尘网,箱体的底部还设有排气管,排气管的内部设置防尘网。Preferably, the air inlet end of the heating box is provided with a dustproof net, the bottom of the box body is further provided with an exhaust pipe, and the inside of the exhaust pipe is provided with a dustproof net.
本实用新型的上述技术方案具有如下有益的技术效果:The above-mentioned technical scheme of the present utility model has the following beneficial technical effects:
双向丝杆与活动板的连接结构使活动板与材料两侧表面之间的距离可调,方便控制第一电热丝与材料表面之间的距离;刷板与电机的活动连接结构使刷板能够往复运动,从而对材料表面进行更加有效的清洗;挤水辊的结构设计,使其能够适用于不同厚度的材料;空心板及其两侧的气孔结构使热空气能够吹向材料的两侧面,并且增大烘干面积,加速烘干效率;同时本实用新型结构稳定性高,非常实用,适合推广。The connection structure between the two-way screw and the movable plate makes the distance between the movable plate and the two sides of the material adjustable, which is convenient to control the distance between the first heating wire and the material surface; the movable connection structure between the brush plate and the motor enables the brush plate to The reciprocating motion can clean the surface of the material more effectively; the structure design of the squeezing roller makes it suitable for materials of different thickness; In addition, the drying area is increased, and the drying efficiency is accelerated; meanwhile, the utility model has high structural stability, is very practical, and is suitable for promotion.
附图说明Description of drawings
图1为本实用新型提出的一种柔性片状卷材高效加工装置的结构示意图。FIG. 1 is a schematic structural diagram of a high-efficiency processing device for flexible sheet coils proposed by the present invention.
图2为本实用新型提出的一种柔性片状卷材高效加工装置中U型板的结构示意图(左视)。FIG. 2 is a schematic structural diagram (left view) of a U-shaped plate in a high-efficiency processing device for flexible sheet-like coils proposed by the utility model.
附图标记:1、底板;2、箱体;3、U型板;4、双向丝杆;5、旋钮;6、活动板;7、第一电热丝;8、防护层;9、置物板;10、水箱;11、第一导向辊;12、滑槽;13、刷板;14、电机;15、转盘;16、连杆;17、挤水辊组件;18、隔板;19、第二导向辊;20、空心板;21、制热箱;22、第二电热丝;23、风机;24、三通;25、收卷辊。Reference signs: 1. Bottom plate; 2. Box body; 3. U-shaped plate; 4. Bidirectional screw rod; 5. Knob; ; 10, water tank; 11, first guide roller; 12, chute; 13, brush plate; 14, motor; 15, turntable; 16, connecting rod; 17, squeezing roller assembly; 18, partition plate; 19, first Two guide rollers; 20, hollow plate; 21, heating box; 22, second heating wire; 23, fan; 24, tee; 25, winding roller.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below in conjunction with the specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.
如图1-2所示,本实用新型提出的一种柔性片状卷材高效加工装置,包括底板1、U型板3、活动板6、水箱10、刷板13、电机14、挤水辊组件17、隔板18和制热箱21;As shown in Figures 1-2, a flexible sheet coil efficient processing device proposed by the present utility model includes a bottom plate 1, a U-shaped plate 3, a movable plate 6, a water tank 10, a brush plate 13, a motor 14, and a water squeezing roller assembly 17, partition 18 and heating box 21;
底板1上固定设置箱体2,U型板3固定设置在底板1上并位于箱体2的内部,U型板3的侧板内部对称设置两个双向丝杆4,且两双向丝杆4传动连接,其中一根双向丝杆4的端头上固定设置旋钮5;活动板6对称设置在双向丝杆4的两端并与U型板3的两侧竖板内侧滑动连接,活动板6相互靠近的一侧设置开口槽,开口槽的内部设置第一电热丝7;The box body 2 is fixedly arranged on the bottom plate 1, the U-shaped plate 3 is fixedly arranged on the bottom plate 1 and is located inside the box body 2, and two bidirectional screw rods 4 are symmetrically arranged inside the side plates of the U-shaped plate 3, and the two bidirectional screw rods 4 The transmission connection, one of the two-way screw 4 is fixed on the end of the knob 5; the movable plate 6 is symmetrically arranged at both ends of the two-way screw 4 and is slidably connected with the inner sides of the vertical plates on both sides of the U-shaped plate 3. The movable plate 6 An opening slot is arranged on the side close to each other, and a first heating wire 7 is arranged inside the opening slot;
水箱10固定设置在箱体2的内部,水箱10的内部对称设置两个第一导向辊11,水箱10的内部还对称设置两个滑槽12,刷板13对称设置在水箱10的内部,且刷板13的两端插入滑槽12的内部,刷板13与水箱10滑动连接;电机14固定设置在水箱10的内部,电机14的输出端上设置转盘15,转盘15上转动设置连杆16,连杆16的另一端与刷板13的侧面转动连接;The water tank 10 is fixedly arranged inside the box body 2, two first guide rollers 11 are symmetrically arranged inside the water tank 10, two chutes 12 are symmetrically arranged inside the water tank 10, and the brush plate 13 is symmetrically arranged inside the water tank 10, and Both ends of the brush plate 13 are inserted into the inside of the chute 12, and the brush plate 13 is slidably connected with the water tank 10; the motor 14 is fixedly arranged inside the water tank 10, the output end of the motor 14 is provided with a turntable 15, and a connecting rod 16 is rotated on the turntable 15. , the other end of the connecting rod 16 is rotatably connected with the side surface of the brush plate 13;
隔板18固定设置在箱体2的内部,挤水辊组件17固定设置在隔板18的侧面并位于水箱10的上方;箱体2位于隔板18的另一侧还设有若干个第二导向辊19,箱体2的上顶板与下底板上均设置空心板20,空心板20的两侧均设置若干个气孔;制热箱21设置在箱体2的内部,制热箱21的内部设置第二电热丝22,制热箱21的输出端设置风机23,风机23的输入端与制热箱21的出风口连通,风机23的输出端上设置三通24,三通24的两侧输出端分别与上下两个空心板20的内部连通,底板1的上端还设有收卷辊25。The partition 18 is fixedly arranged inside the box body 2, and the squeezing roller assembly 17 is fixedly arranged on the side of the partition plate 18 and is located above the water tank 10; The guide roller 19, the upper top plate and the lower bottom plate of the box body 2 are provided with hollow plates 20, and several air holes are arranged on both sides of the hollow plate 20; The second electric heating wire 22 is arranged, the output end of the heating box 21 is provided with a fan 23, the input end of the fan 23 is communicated with the air outlet of the heating box 21, the output end of the fan 23 is provided with a tee 24, and the two sides of the tee 24 The output ends are respectively communicated with the interior of the upper and lower hollow plates 20 , and the upper end of the bottom plate 1 is also provided with a winding roller 25 .
在一个可选的实施例中,箱体2的两侧分别设置进料槽和出料槽,柔性片沿进料槽进入箱体2的内部并沿出料槽伸出。In an optional embodiment, a feeding slot and a discharging slot are respectively provided on both sides of the box body 2, and the flexible sheet enters the inside of the box body 2 along the feeding slot and protrudes along the discharging slot.
在一个可选的实施例中,双向丝杆4上均设置传动轮,两个传动轮通过传 送带传动连接。In an optional embodiment, the two-way screw 4 is provided with a transmission wheel, and the two transmission wheels are connected by a transmission belt.
在一个可选的实施例中,活动板6的开口槽开口处设置防护层,且两侧活动板6之间固定设置置物板9,置物板9为网状置物板。In an optional embodiment, a protective layer is provided at the opening of the opening slot of the movable plate 6, and a storage plate 9 is fixedly arranged between the movable plates 6 on both sides, and the storage plate 9 is a mesh storage plate.
在一个可选的实施例中,水箱10的内部设置防水箱,电机14设置在防水箱的内部,两个连杆16转动连接,且与刷板13连接的连杆16与防水箱滑动连接。In an optional embodiment, a waterproof box is arranged inside the water tank 10 , the motor 14 is arranged inside the waterproof box, the two connecting rods 16 are rotatably connected, and the connecting rod 16 connected to the brush plate 13 is slidably connected to the waterproof box.
在一个可选的实施例中,挤水辊组件17由两个挤水辊和挡板构成,其中一个挤水辊与挡板转动连接,另一个挤水辊的输出轴上设置滑块,挡板内部设置滑槽,滑块位于滑槽内部,挤水辊与挡板滑动连接,滑槽的内部还设有丝杆,滑块与丝杆螺纹连接。In an optional embodiment, the squeezing roller assembly 17 is composed of two squeezing rollers and a baffle, one of which is rotatably connected to the baffle, and a slider is provided on the output shaft of the other squeezing roller to block the A chute is arranged inside the plate, the sliding block is located inside the chute, the water squeezing roller is slidably connected with the baffle, a screw rod is also arranged inside the chute, and the sliding block is threadedly connected with the screw rod.
在一个可选的实施例中,制热箱21的进气端设置防尘网,箱体2的底部还设有排气管,排气管的内部设置防尘网。In an optional embodiment, the air inlet end of the heating box 21 is provided with a dustproof net, the bottom of the box body 2 is further provided with an exhaust pipe, and the inside of the exhaust pipe is provided with a dustproof net.
本实用新型中,将柔性片状卷材按照图1所示连接,调节旋钮5,使两侧活动板6相互靠近,活动板6上的第一电热丝7制热,并通过高温将材料表面的细毛和边角上的毛刺烫掉,材料进入水箱10内部,启动电机14,电机14转动带动连杆16运动,连杆16推动刷板13水平方向上往复运动,对材料两侧表面进行刷洗,刷洗后的材料经挤水辊组件17内的挤水辊挤压,大量水分被挤掉,随后材料在第二导向辊19的导向下进入箱体2的另外一侧,启动第二电热丝22,风机23将高热的空气注入空心板20的内部,热空气沿空心板20上的气孔吹向材料的表面,对材料表面进行快速风干,材料烘干后经收卷辊25收集。In the utility model, the flexible sheet coils are connected as shown in FIG. 1, the knob 5 is adjusted, the movable plates 6 on both sides are close to each other, the first electric heating wire 7 on the movable plate 6 is heated, and the surface of the material is heated by high temperature. The fine bristles and the burrs on the corners are scalded off, the material enters the water tank 10, the motor 14 is started, the motor 14 rotates to drive the connecting rod 16 to move, and the connecting rod 16 pushes the brush plate 13 to reciprocate in the horizontal direction to brush the surfaces on both sides of the material. , the brushed material is squeezed by the water squeezing roller in the water squeezing roller assembly 17, a large amount of water is squeezed out, and then the material enters the other side of the box 2 under the guidance of the second guide roller 19, and the second electric heating wire is activated. 22. The fan 23 injects high-heat air into the hollow plate 20, and the hot air blows toward the surface of the material along the air holes on the hollow plate 20 to quickly air dry the surface of the material, and the material is collected by the winding roller 25 after drying.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在 本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that, the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, but not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.