WO2022174866A1 - Charging socket for an electrical energy store - Google Patents
Charging socket for an electrical energy store Download PDFInfo
- Publication number
- WO2022174866A1 WO2022174866A1 PCT/DE2022/100124 DE2022100124W WO2022174866A1 WO 2022174866 A1 WO2022174866 A1 WO 2022174866A1 DE 2022100124 W DE2022100124 W DE 2022100124W WO 2022174866 A1 WO2022174866 A1 WO 2022174866A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- charging socket
- power
- socket according
- cable
- charging
- Prior art date
Links
- 239000004020 conductor Substances 0.000 claims abstract description 26
- 238000010079 rubber tapping Methods 0.000 claims abstract description 25
- 238000004146 energy storage Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 239000012212 insulator Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0512—Connections to an additional grounding conductor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0509—Tapping connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5841—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable allowing different orientations of the cable with respect to the coupling direction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/56—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation one conductor screwing into another
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the invention relates to a charging socket for an electrical energy storage device, with at least two power contacts which are each electrically connected to a shielded power cable, and with a ground conductor arrangement for connecting the shielding sleeves of the power cables to a ground of the energy storage device.
- the invention deals with charging sockets for electric vehicles.
- a charging device is connected to the battery on board the vehicle via a charging cable and a charging plug and via the charging socket which is attached to the vehicle body and is accessible from the outside.
- the charging plug When the charging plug is inserted into the charging socket, the power contacts of the charging socket are brought into engagement with corresponding mating contacts of the charging plug and are electrically connected.
- the charging socket and the charging plug also have connectors for signal lines that are used to exchange control signals between the charger and the battery and the associated electronics in the vehicle.
- the power cables are used to transfer the charging current from the power contacts of the charging socket to the battery.
- Each charging cable has a central core with high conductivity, the cross-section of which is designed for a high charging current.
- the central wire is coaxially surrounded from the inside to the outside by an inner insulation, an electrically conductive shielding sleeve that is to be connected to ground, and an outer insulation.
- the central core of each charging cable is connected to one of the power contacts, and the shielding sleeve of each charging cable is electrically connected connected connected to the ground conductor arrangement, which in turn is connected to a ground contact of the battery.
- the two power contacts are arranged side by side on one level, and the connected power cables also run parallel to one another on this level.
- the ground conductor arrangement has shield tapping glasses with two axially parallel openings, through which the end sections of the charging cable, on which the outer insulation has been removed, are inserted in such a way that the shielding sleeves, which are then exposed and are usually formed from a braided shield, on the inner peripheral surface of the relevant opening of the shield tapping glasses abut so that an electrically conductive connection between the shielding sleeve and the shielding tap glasses is made.
- the shielding sleeve and the inner insulation have also been removed at the ends of the power cables, and the central core is connected to the associated power contact at a certain distance from the shield tapping glasses.
- the charging cables have a certain flexibility, they are relatively rigid due to the large cable cross-section of the central wire, so that the cables can only be laid in the vehicle with correspondingly large radii of curvature. This assumes that there is sufficient installation space in the vehicle.
- the object of the invention is to create a charging socket that facilitates space-saving laying of the power cable.
- This object is achieved according to the invention in that the ground conductor arrangement has at least two separate shield tapping elements, each connected to a ground conductor, which can be moved relative to one another in the longitudinal direction of the power cables.
- the shield tapping elements can be moved relative to one another, they do not have to be at the same height in the longitudinal direction of the power cables. This makes it possible to arrange the power cables in such a way that their longitudinal axes already form an angle with the longitudinal axis of the respectively associated power contact at the location of the shield tapping elements. Consequently, the power cables can already be inclined or bent in a respectively desired direction on the end sections located between the power contacts and the shield tapping elements. This makes it easier to route the power cables past components that are located within the vehicle body at a certain distance behind the charging socket.
- the shield tapping elements are accommodated in a housing which has bushings for the power cables at one end and is flexibly connected to a contact carrier for the power contacts at the opposite end.
- the electrical components can be protected against contact and environmental influences, and yet a high level of variability is achieved with regard to the orientation and routing of the cables.
- the ends of the conductive cores of the power cables can be connected to the power contacts via L-shaped contact lugs, the legs of which form an angle with each other that equals the angle between the Longitudinal axes of the power contacts and the longitudinal axes of the power cables are determined.
- This angle can thus be easily varied by exchanging the contact lugs for those with a different angle or, if necessary, by bending them into a different shape.
- the ground conductors connected to the shield tapping elements can have a flexible section within the charging socket, which allows the relative movement of the shield tapping elements.
- the ends of these flexible sections opposite the shield tapping elements can then still be combined inside the charging socket to form a single ground conductor, which is led out of the housing via a bushing. Exemplary embodiments are explained in more detail below with reference to the drawing.
- FIG. 1 a schematic perspective view of a
- FIG. 2 shows an axial section through the charging socket according to FIG. 1;
- FIG. 3 shows a section through a charging socket in a different position of use.
- the charging socket shown in FIG. 1 has a so-called inlet 10 which can be screwed to a body part of a motor vehicle (not shown) with four screwing points 12 .
- the inlet 10 has a hollow cylindrical insulator 14 which with respect to the
- Vehicle body has to the outside and is arranged so that it - possibly after opening a flap in the vehicle body - from the outside is accessible, so that a plug of a charging cable can be plugged into the insulator 14.
- the insulating body 14 is closed off by a disc-shaped contact carrier 16, in which two power contacts 18 are held by means of retaining clips 17 (shown schematically in Fig. 2) in such a way that they lie parallel to one another and protrude axially into the interior of the insulating body 14.
- retaining clips 17 shown schematically in Fig. 2
- the ends of the power contacts 18 pointing toward the interior of the vehicle are each connected to a conductive central wire 22 of a power cable 24 via an L-shaped contact lug 20 .
- a ring cover 26 is flanged to the contact carrier 16 and carries a coaxial holding piece 28 for an insulating housing 30, which is shown here only in broken lines and transparently.
- Two parallel bushings 32 for the power cables 24 are formed in the bottom of the pot-shaped housing 30 .
- the bottom of the housing 30 forms at least one passage 34 for a signal cable and at least one passage 36 for a ground conductor.
- the charging cable to be connected to the charging socket also contains several signal lines, via which control signals are exchanged between the charging device and the battery electronics in the vehicle.
- the charging socket has plug connectors, which are not shown here for the sake of clarity. These connectors connect the signal conductors of the charging cable to the signal cable mentioned, which is routed through the bushing 34 to the outside.
- the central wire 22 (made of copper, for example) is surrounded by an inner insulation 38, which carries a shielding sleeve 40 made of an electrically conductive braided shield on its outer circumference.
- This shielding sleeve 40 is surrounded by an outer insulation 42 .
- the shielding sleeves 40 of the power cables serve to shield the area around the cables against electromagnetic fields during the charging process and to ensure electromagnetic compatibility (EMC).
- a ring-shaped shield tapping element 44 is provided for each power cable 24, which closely encloses and contacts a stripped section of the shielding sleeve 40 with a crimp sleeve 46.
- the shield tapping elements are ring-shaped overall and are held in the housing 30 only by the power cables.
- a connecting pin 48 extends from each shield tapping element 44, to which a flexible ground conductor 50 (FIG. 2) can be connected. The ground conductors are routed to the outside via the bushing 36 in a sealed manner. As can be seen more clearly in FIG.
- a longitudinal section of the peripheral wall of the housing 30 is designed as a bellows 52 so that the main part of the housing 30 is flexibly connected to the socket 28 of the annular cover 26 .
- the axes of the cylindrical insulator 14 and the housing 30 are not coaxial, but they form an angle with each other. Accordingly, the axis of each power contact 18 also forms an angle with the axis of the associated power cable 24.
- the inclination of the power cable 24 relative to the power contacts 18 is determined in the example shown by the shape of the L-shaped connection lugs 20, but can also be determined within certain limits by Bending of the portions of the power cables 24 lying within the housing 30 can be varied.
- Such an inclination of the power cable 24 relative to the inlet 10 and thus also relative to the outer surface of the body can be advantageous, for example, if further inside the vehicle, on the right-hand side in FIG. are any vehicle components that the power cables 24 must be routed past.
- the terminal lugs 20 are rigidly connected to the ends of the conductive wires 22 by ultrasonic welding, while the legs of these terminal lugs running transversely to the power contacts 18 are fixed to the ends of the power contacts by screw connections.
- the configuration of inclination of the power cables 24 can thus be varied in the manufacture of the charging sockets, depending on the type of vehicle, by using terminal lugs 20 whose legs form a different angle with one another. If necessary, the legs of the terminal lugs connected to the conductive wires can also have a certain flexibility.
- the tilt adjustment may be accomplished by electrically conductively and hingedly connecting the power contacts 18 and the conductive strands 22 together in any suitable manner.
- the ends of the power cables 24 have been stripped in an identical manner in the example shown in FIG. 2 so that the sections in which the shielding sleeve 40 is exposed are at the same distance from the end of the conductive wire 22 in both cables.
- the shield tapping elements 44 are also at the same distance from the end of the conductive wire 22 .
- the inclined course of the power cables 24 then means that the shield tapping elements 44 are not at the same level in the axial direction of the housing 30 and in the axial direction of the power cables 24 .
- the two shield tapping elements 24 are mechanically completely separate from one another and can therefore move freely in relation to one another, the inclination of the power cables 24 can be freely selected. Also shown in phantom in FIG.
- the two ground conductors 50 can be passed through the bushing 36 together.
- they can also be connected to a common connecting conductor 54 within the housing 30, so that only this connecting conductor 54 needs to be guided through the bushing
- FIG. 3 shows an embodiment variant in which the angle of inclination of the power cables 24 is significantly smaller. Accordingly, the screen tapping elements 44 are almost at the same height here.
- ring cable lugs 56 are provided in this example for the electrical connection of the ground conductors (not shown in FIG. 3 ) to the shield tapping elements 44 instead of the connection pins 48 .
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22707604.9A EP4295446A1 (en) | 2021-02-18 | 2022-02-14 | Charging socket for an electrical energy store |
CN202280014824.7A CN116897473A (en) | 2021-02-18 | 2022-02-14 | Charging socket for an electric energy accumulator |
KR1020237031073A KR20230144077A (en) | 2021-02-18 | 2022-02-14 | Charging socket for electrical energy storage devices |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102021103797.2A DE102021103797B3 (en) | 2021-02-18 | 2021-02-18 | CHARGING SOCKET FOR AN ELECTRICAL ENERGY STORAGE |
DE102021103797.2 | 2021-02-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022174866A1 true WO2022174866A1 (en) | 2022-08-25 |
Family
ID=80628563
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2022/100124 WO2022174866A1 (en) | 2021-02-18 | 2022-02-14 | Charging socket for an electrical energy store |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP4295446A1 (en) |
KR (1) | KR20230144077A (en) |
CN (1) | CN116897473A (en) |
DE (1) | DE102021103797B3 (en) |
WO (1) | WO2022174866A1 (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0687037A1 (en) * | 1994-06-09 | 1995-12-13 | Fokker Aircraft B.V. | Shielding arrangement between several shielding cables and a connector |
US6485335B1 (en) * | 1998-10-03 | 2002-11-26 | Smiths Industries Public Limited Company | Electrical connection |
US20040121650A1 (en) * | 2002-12-20 | 2004-06-24 | The Boeing Company (De Corporation) | Electrical cable clamping method and apparatus |
US20050164543A1 (en) | 2004-01-23 | 2005-07-28 | Carlyle, Inc. | Electrical connector assembly with reconfigurable strain relief |
DE102008006340A1 (en) | 2007-03-19 | 2008-09-25 | Lear Corporation, Southfield | Connector assembly with molded shielded housing |
US8258402B2 (en) * | 2006-08-15 | 2012-09-04 | Autonetworks Technologies, Ltd. | Shielded wire-grounding construction |
US20130029524A1 (en) | 2010-04-13 | 2013-01-31 | Yazaki Corporation | Connecting structure of shield terminals |
DE102019120373A1 (en) | 2019-07-29 | 2021-02-04 | Phoenix Contact E-Mobility Gmbh | Connection arrangement and vehicle |
-
2021
- 2021-02-18 DE DE102021103797.2A patent/DE102021103797B3/en active Active
-
2022
- 2022-02-14 CN CN202280014824.7A patent/CN116897473A/en active Pending
- 2022-02-14 WO PCT/DE2022/100124 patent/WO2022174866A1/en active Application Filing
- 2022-02-14 EP EP22707604.9A patent/EP4295446A1/en active Pending
- 2022-02-14 KR KR1020237031073A patent/KR20230144077A/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0687037A1 (en) * | 1994-06-09 | 1995-12-13 | Fokker Aircraft B.V. | Shielding arrangement between several shielding cables and a connector |
US6485335B1 (en) * | 1998-10-03 | 2002-11-26 | Smiths Industries Public Limited Company | Electrical connection |
US20040121650A1 (en) * | 2002-12-20 | 2004-06-24 | The Boeing Company (De Corporation) | Electrical cable clamping method and apparatus |
US20050164543A1 (en) | 2004-01-23 | 2005-07-28 | Carlyle, Inc. | Electrical connector assembly with reconfigurable strain relief |
US8258402B2 (en) * | 2006-08-15 | 2012-09-04 | Autonetworks Technologies, Ltd. | Shielded wire-grounding construction |
DE102008006340A1 (en) | 2007-03-19 | 2008-09-25 | Lear Corporation, Southfield | Connector assembly with molded shielded housing |
US20130029524A1 (en) | 2010-04-13 | 2013-01-31 | Yazaki Corporation | Connecting structure of shield terminals |
DE102019120373A1 (en) | 2019-07-29 | 2021-02-04 | Phoenix Contact E-Mobility Gmbh | Connection arrangement and vehicle |
Also Published As
Publication number | Publication date |
---|---|
KR20230144077A (en) | 2023-10-13 |
EP4295446A1 (en) | 2023-12-27 |
DE102021103797B3 (en) | 2022-05-19 |
CN116897473A (en) | 2023-10-17 |
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