WO2022174757A1 - Air-cooled battery cooling system and cooling flow channel design method - Google Patents

Air-cooled battery cooling system and cooling flow channel design method Download PDF

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Publication number
WO2022174757A1
WO2022174757A1 PCT/CN2022/076149 CN2022076149W WO2022174757A1 WO 2022174757 A1 WO2022174757 A1 WO 2022174757A1 CN 2022076149 W CN2022076149 W CN 2022076149W WO 2022174757 A1 WO2022174757 A1 WO 2022174757A1
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WIPO (PCT)
Prior art keywords
air
channel
flow
branch
flow channel
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PCT/CN2022/076149
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French (fr)
Chinese (zh)
Inventor
孙士杰
耿宇明
刘涛
刘鹏
卢军
陈雷
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中国第一汽车股份有限公司
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Publication of WO2022174757A1 publication Critical patent/WO2022174757A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/635Control systems based on ambient temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6551Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6566Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present application relates to the technical field of power batteries, for example, to an air-cooled battery cooling system and a cooling channel design method.
  • the life of the power battery is greatly affected by the battery temperature.
  • the battery cooling system is divided into series air-cooled cooling and parallel air-cooled cooling.
  • the uneven distribution of cooling medium flow between multiple branch channels in the parallel cooling system is an important reason for the temperature difference between cells. Therefore, in the design of cooling channels for air-cooled batteries, it is an important criterion to ensure that the flow between multiple branch channels is uniform, while the structural design and size optimization of cooling channels rely on the experience of engineers, the optimization efficiency is low, and the optimization results are difficult to guarantee .
  • the present application provides an air-cooled battery cooling system and a cooling channel design method.
  • the air-cooled battery cooling system solves the problem of uneven distribution of cooling medium flow in a parallel battery cooling system, reduces the temperature difference between cells, and prolongs the power battery.
  • the cooling flow channel design method realizes the automation of the cooling flow channel structure size design and optimization process, improves the optimization efficiency, and ensures the reliability of the optimization results.
  • An air-cooled battery cooling system including:
  • a cooling flow channel, the cooling flow channel includes:
  • the main flow channel one end of the main flow channel has an air inlet, and the other end of the main channel away from the air inlet is provided with a flow guide portion, the flow guide portion is wedge-shaped, and the flow guide portion includes a first slope and a second Two inclined surfaces, the first inclined surface and the second inclined surface extend along the length direction of the main channel and have an included angle;
  • a plurality of branch flow channels are arranged in parallel on both sides of the main flow channel at uniform intervals, the branch flow channels include a branch air inlet and a branch air outlet, and the plurality of branch air inlets are all connected to the main flow. road;
  • a plurality of battery cells are respectively arranged on both sides of the main channel, and the battery cores are attached to the branch channel.
  • the included angle is not greater than 30°.
  • the length of the flow guide portion is not greater than 70% of the length of the main channel.
  • it further includes two air outlet channels, the two air outlet channels are respectively disposed on both sides of the main channel, and the plurality of branch air outlets are all connected to the air outlet channels , and one end of the air outlet channel has an air outlet.
  • it further includes a cooling fan and an air inlet channel, one end of the air inlet channel is connected to the cooling fan, and the other end of the air inlet channel away from the cooling fan is connected to the air inlet .
  • the first inclined plane and the second inclined plane are symmetrical to the central axis of the main flow channel.
  • the first inclined surface and the second inclined surface are both flat surfaces.
  • a cooling channel design method is also provided, which is applied to design the above air-cooled battery cooling system, including:
  • Step S1 setting the target value of the parameter to be optimized of the cooling flow channel, the parameter to be optimized includes the flow mean square error and the flow resistance of a plurality of branch flow channels, the target value of the flow mean square error is ⁇ , the flow resistance The target value is P;
  • Step S2 designing the air guide portion, and selecting the design dimensions X1, X2, X3... of the air guide portion, X1, X2, X3... as the designated initial values;
  • Step S3 generating the digital-analog S0 of the cooling channel according to X1, X2, X3...;
  • Step S4 using the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
  • Step S5 according to the calculation result of the computational fluid dynamics simulation, extract the flow M1, M2, ... and flow resistance P0 of the plurality of branch flow channels, and use M1, M2, ... to calculate the flow mean square error ⁇ 0 of the cooling flow channel ;
  • Step S6 judge whether ⁇ 0, P0 are equal to ⁇ , P, if ⁇ 0, P0 are equal to ⁇ , P, end the calculation, at this time X1, X2, X3... are the design dimensions of the guide portion; if ⁇ 0, P0 are not equal to ⁇ , P, pass ⁇ 0 and P0 to the optimization algorithm;
  • Step S7 calculate X1', X2', X3'... based on ⁇ 0, P0 and X1, X2, X3... through an optimization algorithm;
  • Step S8 using X1', X2', X3'... and repeating steps S3-S7 until ⁇ n, Pn are equal to the target values ⁇ , P, at this time, X1 n , X2 n , X3 n . design size.
  • step S2 it includes: X1, X2, X3 and X4, wherein X1 is the length of the air guide portion, and X2 is the width of the end of the air guide portion .
  • the step S2 further includes: selecting a control point on the first inclined plane or the second inclined plane, and the length between the control point and the end of the diversion portion is X3 , the width of the guide portion at the control point is X4.
  • FIG. 1 is a schematic structural diagram of an air-cooled battery cooling system provided in Embodiment 1 of the present application;
  • FIG. 2 is a top view of the structure of the air-cooled battery cooling system provided in Embodiment 1 of the present application;
  • FIG. 3 is a flowchart of a cooling flow channel design method provided in Embodiment 2 of the present application.
  • FIG. 4 is a schematic structural diagram of a cooling flow channel provided in Embodiment 2 of the present application.
  • FIG. 5 is a schematic structural diagram of a flow guide provided in Embodiment 2 of the present application.
  • FIG. 6 is a schematic structural diagram of a cooling flow channel design device provided by an embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of a device provided by an embodiment of the present application.
  • Cooling channel 11. Main channel; 111. Air inlet; 12. Air guide; 121. First slope; 122. Second slope; 123. Included angle;
  • Air outlet channel 31. Air outlet;
  • connection should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements.
  • connection may be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements.
  • a first feature "on” or “under” a second feature may include direct contact between the first feature and the second feature, or may include the first feature and the second feature Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • an embodiment of the present application provides an air-cooled battery cooling system, including a cooling channel 1 and a plurality of battery cells 2 .
  • the cooling channel 1 includes a main channel 11 and a plurality of branch channels 13; one end of the main channel 11 has an air inlet 111, and the other end of the main channel 11 away from the air inlet 111 is provided with a flow guide 12, and the flow guide 12 is wedge-shaped,
  • the diversion portion 12 includes a first inclined surface 121 and a second inclined surface 122.
  • the first inclined surface 121 and the second inclined surface 122 extend along the length direction of the main channel 11 and have an included angle 123; the plurality of branch channels 13 are arranged side by side at an even interval.
  • the branch flow channels 13 include branch air inlets and branch air outlets, and the plurality of branch air inlets are all connected to the main flow channel 11 .
  • the plurality of cells 2 are respectively disposed on both sides of the main flow channel 11 , and the cells 2 are attached to the branch flow channels 13 .
  • the cooling air enters the main flow channel 11 from the air inlet 111. Since the main flow channel 11 is provided with a diversion portion 12, under the diversion of the first inclined surface 121 and the second inclined surface 122, the air flow of the end of the main flow channel 11 away from the air inlet 111 is increased.
  • the flow rate of the cooling medium is increased, the flow rate drop at both ends of the partial branch flow channels 13 located at this end is increased, and the pressure difference between the branch air inlets and the branch air outlets of the multiple branch flow channels 13 is adjusted, so that the multiple branch flow channels in the main flow channel 11
  • the flow rate of the channel 13 is uniform, reducing the temperature difference between the battery cells 2 and prolonging the life of the battery.
  • the included angle 123 is not greater than 30°.
  • the length of the guide portion 12 is not greater than 70% of the length of the main channel 11 .
  • the size of the included angle 123 and the length of the guide portion 12 affect the flow guide effect of the air-cooled battery cooling system. After optimization calculation and analysis, when the included angle 123 is not greater than 30°, the length of the guide portion 12 is not greater than the length of the main channel 11 When it is 70%, a better diversion effect can be achieved, so that the flow distribution of the plurality of branch flow channels 13 is uniform, and the flow resistance is smaller.
  • the air-cooled battery cooling system also includes two air outlet channels 3, a cooling fan 4 and an air inlet channel 5.
  • the two air outlet channels 3 are respectively arranged on both sides of the main channel 11, and the branch air outlets of the plurality of branch channels 13 are all
  • the air outlet channel 3 is communicated with, and one end of the air outlet channel 3 has an air outlet 31 .
  • the arrow in the figure indicates the flow direction of the cooling medium.
  • One end of the air inlet channel 5 is connected to the cooling fan 4
  • the other end of the air inlet channel 5 away from the cooling fan 4 is connected to the air inlet 111 .
  • the cooling fan 4 is used to provide a cooling medium, and the cold air enters the main channel 11 from the air inlet channel 5 through the air inlet 111, and is guided by the diversion part 12 to distribute the flow evenly among the plurality of branch channels 13, reducing the number of The temperature difference between the cells 2 takes away the heat generated by the cells 2.
  • the first inclined surface 121 and the second inclined surface 122 are symmetrical to the central axis of the main channel 11 , so that the cooling medium flow rates of the plurality of branch channels 13 on both sides of the main channel 11 can be uniform.
  • the first inclined surface 121 and the second inclined surface 122 are both flat surfaces. After optimization calculation and analysis, compared with the curved surface, the first inclined surface 121 and the second inclined surface 122 of the plane can achieve better flow guiding effect.
  • an embodiment of the present application provides a cooling channel design method, which is applied to design the air-cooled battery cooling system in Embodiment 1, and includes the following steps.
  • Step S1 set the target value of the parameter to be optimized of the cooling channel 1, the parameter to be optimized includes the flow mean square error and the flow resistance of the plurality of branch flow channels 13, the target value of the flow mean square error is ⁇ , and the target value of the flow resistance is ⁇ .
  • the value of ⁇ represents the flow uniformity of the plurality of branch flow channels 13 of the cooling flow channel 1 .
  • Step S2 designing the air guide portion 12 , and selecting the design dimensions X1 , X2 , X3 . . . of the air guide portion 12 , and X1 , X2 , X3 .
  • the initial values of X1, X2, X3 . . . are designated by the designer according to experience.
  • step S3 the cooling channel 1 is designed according to X1, X2, X3 . . . to generate a digital model S0 (Three-dimensional (3D) structural design).
  • Step S4 using the digital model S0 to perform computational fluid dynamics simulation (Computational Fluid Dynamics (CFD) calculation).
  • CFD computational Fluid Dynamics
  • Step S5 according to the computational fluid dynamics simulation results, extract the flow rates M1, M2, .
  • Step S6 judge whether ⁇ 0, P0 are equal to ⁇ , P, if ⁇ 0, P0 are equal to ⁇ , P, end the calculation, at this time X1, X2, X3... are the design dimensions of the diversion part 12; if ⁇ 0, P0 are not equal to ⁇ , P, pass ⁇ 0 and P0 to the optimization algorithm.
  • the optimization algorithm includes but is not limited to a genetic algorithm.
  • Step S7 the optimization algorithm calculates X1', X2', X3'... based on ⁇ 0, P0 and X1, X2, X3....
  • Step S8 using X1', X2', X3'... and repeating steps S3-S7 until ⁇ n, Pn are equal to the target values ⁇ , P, at this time, X1 n , X2 n , X3 n . . . are the guide portion 12 design size.
  • the cooling flow channel design method of this embodiment combines optimization algorithm, CFD simulation analysis and 3D structure design, realizes the structural dimension design of cooling flow channel 1 and the automation of the optimization process, improves optimization efficiency, and ensures the reliability of optimization results.
  • the selected design dimensions of the air guide portion 12 include X1 , X2 , X3 and X4 , where X1 is the length of the air guide portion 12 , and X2 is the width of the end of the air guide portion 12 .
  • X1 and X2 the included angle 123 of the air guide portion 12 can be determined.
  • step S2 the embodiment of the present application further includes: selecting a control point 1211 on the first inclined plane 121 or the second inclined plane 122, the length between the control point 1211 and the end of the guide portion 12 is X3, and the guide portion 12 is in the control The width at point 1211 is X4.
  • the shapes of the first inclined surface 121 and the second inclined surface 122 of the flow guide portion 12 can be calculated and analyzed.
  • the flow guiding effect of the flow guiding portion 12 is better.
  • the air-cooled battery cooling system is provided with a wedge-shaped guide portion 12 at one end of the main channel 11 away from the air inlet 111 , and the guide portion 12 has a first slope. 121 and the second inclined surface 122, improve the cooling medium flow rate at one end of the main channel 11 away from the air inlet 111, increase the flow rate drop of some branch flow channels 13 located at this end, and adjust the branch air inlets and branch outlets of the plurality of branch flow channels 13.
  • the pressure difference between the tuyere makes the flow of the multiple branch channels 13 in the main channel 11 uniform, reducing the temperature difference between the cells 2 and prolonging the life of the battery; the cooling channel design method will be optimized algorithm, CFD simulation analysis Combined with 3D structural design, the structural size design of the cooling flow channel and the automation of the optimization process are realized, the optimization efficiency is improved, and the reliability of the optimization results is guaranteed.
  • FIG. 6 shows a schematic structural diagram of a cooling channel design device provided by an embodiment of the present application.
  • the embodiment of the present application can be applied to the design of a cooling channel, and the above-mentioned implementation can be realized by the cooling channel design device provided by the present application.
  • the cooling channel design device in the embodiment of the present application includes the following modules.
  • the target value setting module 610 is set to set the target value of the parameter to be optimized of the cooling channel, the parameter to be optimized includes the flow mean square error and the flow resistance of the plurality of branch flow channels, and the target value of the flow mean square error is ⁇ , the target value of the flow resistance is P;
  • the air guide portion design module 620 is set to design the air guide portion, and selects the design dimensions X1, X2, X3, . . . of the air guide portion as the designated initial values;
  • the digital-analog generating module 630 is configured to generate the digital-analog S0 of the cooling flow channel according to X1, X2, X3...;
  • the simulation module 640 is configured to use the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
  • the flow mean square error calculation module 650 is configured to extract the flow rates M1, M2, .
  • the judgment module 660 is set to judge whether ⁇ 0, P0 are equal to ⁇ , P, if ⁇ 0, P0 are equal to ⁇ , P, end the calculation, at this time X1, X2, X3... are the design dimensions of the diversion portion; if ⁇ 0, P0 is not equal to ⁇ , P, pass ⁇ 0 and P0 to the optimization algorithm;
  • the calculation module 670 is configured to calculate X1', X2', X3'... based on ⁇ 0, P0 and X1, X2, X3... through an optimization algorithm;
  • the determination module 680 is set to use X1', X2', X3'... to repeatedly execute the digital-analog generation module to the calculation module until ⁇ n, Pn are equal to the target values ⁇ , P, at this time, X1 n , X2 n , X3 n . . . That is, the design size of the guide portion.
  • the design module of the air guide includes X1, X2, X3 and X4, wherein X1 is the length of the air guide, and X2 is the width of the end of the air guide.
  • the design module of the air guide portion further includes: selecting a control point on the first inclined plane or the second inclined plane, the length between the control point and the end of the air guide portion is X3, and the air guide portion is located on the The width at the control point is X4.
  • the cooling channel design device provided by the embodiment of the present application belongs to the same concept as the cooling channel design method provided by the above-mentioned embodiment. It has the same effect as the above-mentioned embodiment.
  • FIG. 7 is a schematic structural diagram of a device provided by the application.
  • the device includes a processor 70, a memory 71, an input device 72 and an output device 73; the number of processors 70 in the device may be one or more 7, a processor 70 is used as an example; the processor 70, memory 71, input device 72, and output device 73 in the device can be connected by a bus or other means, and the connection by a bus is taken as an example in FIG. 7.
  • the memory 71 can be used to store software programs, computer-executable programs, and modules, such as program instructions/modules corresponding to the cooling flow channel design method in the embodiments of the present application.
  • the processor 70 executes various functional applications and data processing of the device by running the software programs, instructions and modules stored in the memory 71 , that is, to implement the above-mentioned method.
  • the memory 71 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to use of the terminal, and the like.
  • the memory 71 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device.
  • memory 71 may include memory located remotely from processor 70, which may be connected to the device through a network. Examples of such networks include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
  • the input device 72 may be configured to receive input information, etc., and to generate signal input related to user settings and functional control of the device.
  • the output device 73 may include a display device such as a display screen.
  • Embodiments of the present application further provide a storage medium containing computer-executable instructions, when the computer-executable instructions are executed by a computer processor for executing a cooling flow channel design method, including:
  • Step S1 setting the target value of the parameter to be optimized of the cooling flow channel, the parameter to be optimized includes the flow mean square error and the flow resistance of a plurality of branch flow channels, the target value of the flow mean square error is ⁇ , the flow resistance The target value is P;
  • Step S2 designing the air guide portion, and selecting the design dimensions X1, X2, X3... of the air guide portion, X1, X2, X3... as the designated initial values;
  • Step S3 generating the digital-analog S0 of the cooling channel according to X1, X2, X3...;
  • Step S4 using the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
  • Step S5 according to the calculation result of the computational fluid dynamics simulation, extract the flow M1, M2, ... and flow resistance P0 of the plurality of branch flow channels, and use M1, M2, ... to calculate the flow mean square error ⁇ 0 of the cooling flow channel ;
  • Step S6 judge whether ⁇ 0, P0 are equal to ⁇ , P, if ⁇ 0, P0 are equal to ⁇ , P, end the calculation, at this time X1, X2, X3... are the design dimensions of the guide portion; if ⁇ 0, P0 are not equal to ⁇ , P, pass ⁇ 0 and P0 to the optimization algorithm;
  • Step S7 calculate X1', X2', X3'... based on ⁇ 0, P0 and X1, X2, X3... through an optimization algorithm;
  • Step S8 using X1', X2', X3'... and repeating steps S3-S7 until ⁇ n, Pn are equal to the target values ⁇ , P, at this time, X1 n , X2 n , X3 n . design size.
  • a storage medium containing computer-executable instructions provided by the embodiments of the present application the computer-executable instructions are not limited to the above-mentioned method operations, and can also execute the related cooling flow channel design methods provided by any embodiment of the present application. operate.
  • the storage medium may be a non-transitory storage medium.
  • the present application can be implemented by software and necessary general-purpose hardware, and can also be implemented by hardware.
  • the present application can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as a floppy disk of a computer, a read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory) , RAM), flash memory (FLASH), hard disk or optical disk, etc., including multiple instructions to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute the methods described in the various embodiments of the present application.
  • a computer-readable storage medium such as a floppy disk of a computer, a read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory) , RAM), flash memory (FLASH), hard disk or optical disk, etc.
  • the multiple units and modules included are only divided according to the functional logic, but are not limited to the above-mentioned division, as long as the corresponding functions can be realized; in addition, the names of the multiple functional units are also It is only for the convenience of distinguishing from each other, and is not intended to limit the protection scope of the present application.

Abstract

Provided in the present application are an air-cooled battery cooling system and a cooling flow channel design method. The air-cooled battery cooling system comprises a cooling flow channel and a plurality of cells, wherein the cooling flow channel comprises a main flow channel and a plurality of branch flow channels; one end of the main flow channel is provided with an air inlet, and the other end thereof is provided with a flow guide portion; the flow guide portion is wedge-shaped, and comprises a first inclined plane and a second inclined plane that extend in the lengthwise direction of the main flow channel, and have an included angle therebetween; the plurality of branch flow channels are uniformly arranged in parallel at two sides of the main flow channel in a spaced manner; each branch flow channel comprises a branch air inlet and a branch air outlet; a plurality of branch air inlets are all in communication with the main flow channel; and the cells are arranged at the two sides of the main flow channel and are attached to the branch flow channels.

Description

风冷电池冷却系统及冷却流道设计方法Air-cooled battery cooling system and cooling channel design method
本申请要求在2021年02月18日提交中国专利局、申请号为202110202571.3的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202110202571.3 filed with the China Patent Office on February 18, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及动力电池技术领域,例如涉及一种风冷电池冷却系统及冷却流道设计方法。The present application relates to the technical field of power batteries, for example, to an air-cooled battery cooling system and a cooling channel design method.
背景技术Background technique
随着市场上电动车保有量的增加,动力电池的寿命问题受到越来越多的关注。动力电池寿命受电池温度影响较大,在电池系统内,电芯与电芯间的温差增大时,会导致电芯的寿命大大降低。电池冷却系统分为串联式风冷冷却和并联式风冷冷却,并联式冷却系统中多个分支流道之间的冷却介质流量分配不均是电芯间产生温差的重要原因。因此,在风冷电池冷却流道的设计中,确保多个分支流道之间的流量均匀是重要标准,而冷却流道的结构设计及尺寸优化依靠工程师经验,优化效率低,优化结果难以保证。With the increase in the number of electric vehicles in the market, the life of the power battery has received more and more attention. The life of the power battery is greatly affected by the battery temperature. In the battery system, when the temperature difference between the cells and the cells increases, the life of the cells will be greatly reduced. The battery cooling system is divided into series air-cooled cooling and parallel air-cooled cooling. The uneven distribution of cooling medium flow between multiple branch channels in the parallel cooling system is an important reason for the temperature difference between cells. Therefore, in the design of cooling channels for air-cooled batteries, it is an important criterion to ensure that the flow between multiple branch channels is uniform, while the structural design and size optimization of cooling channels rely on the experience of engineers, the optimization efficiency is low, and the optimization results are difficult to guarantee .
发明内容SUMMARY OF THE INVENTION
本申请提供一种风冷电池冷却系统及冷却流道设计方法,风冷电池冷却系统解决了并联式电池冷却系统中冷却介质流量分配不均的问题,减少电芯间的温差,延长了动力电池的寿命;冷却流道设计方法实现了冷却流道结构尺寸设计及优化过程的自动化,提高优化效率,保证优化结果的可靠性。The present application provides an air-cooled battery cooling system and a cooling channel design method. The air-cooled battery cooling system solves the problem of uneven distribution of cooling medium flow in a parallel battery cooling system, reduces the temperature difference between cells, and prolongs the power battery. The cooling flow channel design method realizes the automation of the cooling flow channel structure size design and optimization process, improves the optimization efficiency, and ensures the reliability of the optimization results.
提供一种风冷电池冷却系统,包括:An air-cooled battery cooling system is provided, including:
冷却流道,所述冷却流道包括:A cooling flow channel, the cooling flow channel includes:
主流道,所述主流道的一端具有进风口,所述主流道远离所述进风口的另一端设置有导流部,所述导流部呈楔形,所述导流部包括第一斜面和第二斜面,所述第一斜面和所述第二斜面沿所述主流道的长度方向延伸,并具有夹角;The main flow channel, one end of the main flow channel has an air inlet, and the other end of the main channel away from the air inlet is provided with a flow guide portion, the flow guide portion is wedge-shaped, and the flow guide portion includes a first slope and a second Two inclined surfaces, the first inclined surface and the second inclined surface extend along the length direction of the main channel and have an included angle;
多个分支流道,所述多个分支流道均匀间隔并列设置于所述主流道的两侧,所述分支流道包括分支进风口和分支出风口,多个分支进风口均连通所述主流道;A plurality of branch flow channels, the plurality of branch flow channels are arranged in parallel on both sides of the main flow channel at uniform intervals, the branch flow channels include a branch air inlet and a branch air outlet, and the plurality of branch air inlets are all connected to the main flow. road;
多个电芯,所述多个电芯分别设置于所述主流道的两侧,所述电芯贴合所 述分支流道。A plurality of battery cells, the plurality of battery cells are respectively arranged on both sides of the main channel, and the battery cores are attached to the branch channel.
作为本申请的一种示例性结构,所述夹角不大于30°。As an exemplary structure of the present application, the included angle is not greater than 30°.
作为本申请的一种示例性结构,所述导流部的长度不大于所述主流道的长度的70%。As an exemplary structure of the present application, the length of the flow guide portion is not greater than 70% of the length of the main channel.
作为本申请的一种示例性结构,还包括两个出风流道,所述两个出风流道分别设置于所述主流道的两侧,所述多个分支出风口均连通所述出风流道,所述出风流道的一端具有出风口。As an exemplary structure of the present application, it further includes two air outlet channels, the two air outlet channels are respectively disposed on both sides of the main channel, and the plurality of branch air outlets are all connected to the air outlet channels , and one end of the air outlet channel has an air outlet.
作为本申请的一种示例性结构,还包括冷却风机和进风流道,所述进风流道的一端连接所述冷却风机,所述进风流道远离所述冷却风机的另一端连通所述进风口。As an exemplary structure of the present application, it further includes a cooling fan and an air inlet channel, one end of the air inlet channel is connected to the cooling fan, and the other end of the air inlet channel away from the cooling fan is connected to the air inlet .
作为本申请的一种示例性结构,所述第一斜面和所述第二斜面对称于所述主流道的中轴线。As an exemplary structure of the present application, the first inclined plane and the second inclined plane are symmetrical to the central axis of the main flow channel.
作为本申请的一种示例性结构,所述第一斜面和所述第二斜面均为平面。As an exemplary structure of the present application, the first inclined surface and the second inclined surface are both flat surfaces.
还提供一种冷却流道设计方法,应用于设计上述的风冷电池冷却系统,包括:A cooling channel design method is also provided, which is applied to design the above air-cooled battery cooling system, including:
步骤S1、设定冷却流道的待优化参数的目标值,所述待优化参数包括多个分支流道的流量均方差和流动阻力,所述流量均方差的目标值为χ,所述流动阻力的目标值为P;Step S1, setting the target value of the parameter to be optimized of the cooling flow channel, the parameter to be optimized includes the flow mean square error and the flow resistance of a plurality of branch flow channels, the target value of the flow mean square error is χ, the flow resistance The target value is P;
步骤S2、设计导流部,选定所述导流部的设计尺寸X1、X2、X3…,X1、X2、X3…为指定初始值;Step S2, designing the air guide portion, and selecting the design dimensions X1, X2, X3... of the air guide portion, X1, X2, X3... as the designated initial values;
步骤S3、根据X1、X2、X3…进行所述冷却流道的数模S0生成;Step S3, generating the digital-analog S0 of the cooling channel according to X1, X2, X3...;
步骤S4、利用所述数模S0进行计算流体动力学仿真,计算程序为Y0;Step S4, using the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
步骤S5、根据计算流体动力学仿真的计算结果,提取所述多个分支流道的流量M1、M2、…和流动阻力P0,利用M1、M2、…计算所述冷却流道的流量均方差χ0;Step S5, according to the calculation result of the computational fluid dynamics simulation, extract the flow M1, M2, ... and flow resistance P0 of the plurality of branch flow channels, and use M1, M2, ... to calculate the flow mean square error χ0 of the cooling flow channel ;
步骤S6、判断χ0、P0是否等于χ、P,若χ0、P0等于χ、P,结束计算,此时X1、X2、X3…即为所述导流部的设计尺寸;若χ0、P0不等于χ、P,将χ0和P0传递给优化算法;Step S6, judge whether χ0, P0 are equal to χ, P, if χ0, P0 are equal to χ, P, end the calculation, at this time X1, X2, X3... are the design dimensions of the guide portion; if χ0, P0 are not equal to χ, P, pass χ0 and P0 to the optimization algorithm;
步骤S7、通过优化算法基于χ0、P0和X1、X2、X3…,计算X1’、X2’、X3’…;Step S7, calculate X1', X2', X3'... based on χ0, P0 and X1, X2, X3... through an optimization algorithm;
步骤S8、利用X1’、X2’、X3’…,重复步骤S3-S7,直至χn、Pn等于目标 值χ、P,此时,X1 n、X2 n、X3 n…即为所述导流部的设计尺寸。 Step S8, using X1', X2', X3'... and repeating steps S3-S7 until χn, Pn are equal to the target values χ, P, at this time, X1 n , X2 n , X3 n . design size.
作为本申请的一种示例性技术方案,在所述步骤S2中,包括:X1、X2、X3和X4,其中,X1为所述导流部的长度,X2为所述导流部末端的宽度。As an exemplary technical solution of the present application, in the step S2, it includes: X1, X2, X3 and X4, wherein X1 is the length of the air guide portion, and X2 is the width of the end of the air guide portion .
作为本申请的一种示例性技术方案,在所述步骤S2中还包括:在第一斜面或第二斜面上选取控制点,所述控制点与所述导流部末端之间的长度为X3,所述导流部在所述控制点处的宽度为X4。As an exemplary technical solution of the present application, the step S2 further includes: selecting a control point on the first inclined plane or the second inclined plane, and the length between the control point and the end of the diversion portion is X3 , the width of the guide portion at the control point is X4.
附图说明Description of drawings
图1是本申请实施例一提供的风冷电池冷却系统的结构示意图;1 is a schematic structural diagram of an air-cooled battery cooling system provided in Embodiment 1 of the present application;
图2是本申请实施例一提供的风冷电池冷却系统的结构俯视图;2 is a top view of the structure of the air-cooled battery cooling system provided in Embodiment 1 of the present application;
图3是本申请实施例二提供的冷却流道设计方法的流程图;3 is a flowchart of a cooling flow channel design method provided in Embodiment 2 of the present application;
图4是本申请实施例二提供的冷却流道的结构示意图;4 is a schematic structural diagram of a cooling flow channel provided in Embodiment 2 of the present application;
图5是本申请实施例二提供的导流部的结构示意图;5 is a schematic structural diagram of a flow guide provided in Embodiment 2 of the present application;
图6是本申请实施例提供的冷却流道设计装置的结构示意图;6 is a schematic structural diagram of a cooling flow channel design device provided by an embodiment of the present application;
图7是本申请实施例提供的设备的结构示意图。FIG. 7 is a schematic structural diagram of a device provided by an embodiment of the present application.
图中:In the picture:
1、冷却流道;11、主流道;111、进风口;12、导流部;121、第一斜面;122、第二斜面;123、夹角;13、分支流道;1. Cooling channel; 11. Main channel; 111. Air inlet; 12. Air guide; 121. First slope; 122. Second slope; 123. Included angle;
2、电芯;2. Cells;
3、出风流道;31、出风口;3. Air outlet channel; 31. Air outlet;
4、冷却风机;4. Cooling fan;
5、进风流道。5. Air inlet channel.
具体实施方式Detailed ways
下面结合附图和实施例对本申请进行说明。此处所描述的实施例仅仅用于解释本申请,而非对本申请的限定。为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。The present application will be described below with reference to the accompanying drawings and embodiments. The embodiments described here are only used to explain the present application, but not to limit the present application. For convenience of description, the drawings only show some but not all structures related to the present application.
在本申请的描述中,除非另有规定和限定,术语“相连”、“连接”、“固 定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。可以根据实际情况理解上述术语在本申请中的含义。In the description of this application, unless otherwise specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. The meanings of the above terms in this application can be understood according to actual situations.
在本申请中,除非另有规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise specified and limited, a first feature "on" or "under" a second feature may include direct contact between the first feature and the second feature, or may include the first feature and the second feature Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other azimuth or positional relationships are based on the azimuth or positional relationship shown in the accompanying drawings, which are only for the convenience of description and simplifying operations. Rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation on the application. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
实施例一Example 1
如图1、图2所示,本申请实施例提供一种风冷电池冷却系统,包括冷却流道1和多个电芯2。冷却流道1包括主流道11和多个分支流道13;主流道11的一端具有进风口111,主流道11远离进风口111的另一端设置有导流部12,导流部12呈楔形,导流部12包括第一斜面121和第二斜面122,第一斜面121和第二斜面122沿主流道11的长度方向延伸,并具有夹角123;多个分支流道13均匀间隔并列设置于主流道11的两侧,分支流道13包括分支进风口和分支出风口,多个分支进风口均连通主流道11。多个电芯2分别设置于主流道11的两侧,电芯2贴合分支流道13。冷却风由进风口111进入主流道11,由于主流道11内设置有导流部12,在第一斜面121和第二斜面122的导流下,提高了主流道11远离进风口111的一端的冷却介质流速,增加位于该端的部分分支流道13的两端的流速降,调整多个分支流道13的分支进风口和分支出风口之间的压差,使得主流道11内的多个分支流道13的流量均匀一致,减少电芯2间的温差,延长了电池的寿命。As shown in FIG. 1 and FIG. 2 , an embodiment of the present application provides an air-cooled battery cooling system, including a cooling channel 1 and a plurality of battery cells 2 . The cooling channel 1 includes a main channel 11 and a plurality of branch channels 13; one end of the main channel 11 has an air inlet 111, and the other end of the main channel 11 away from the air inlet 111 is provided with a flow guide 12, and the flow guide 12 is wedge-shaped, The diversion portion 12 includes a first inclined surface 121 and a second inclined surface 122. The first inclined surface 121 and the second inclined surface 122 extend along the length direction of the main channel 11 and have an included angle 123; the plurality of branch channels 13 are arranged side by side at an even interval. On both sides of the main flow channel 11 , the branch flow channels 13 include branch air inlets and branch air outlets, and the plurality of branch air inlets are all connected to the main flow channel 11 . The plurality of cells 2 are respectively disposed on both sides of the main flow channel 11 , and the cells 2 are attached to the branch flow channels 13 . The cooling air enters the main flow channel 11 from the air inlet 111. Since the main flow channel 11 is provided with a diversion portion 12, under the diversion of the first inclined surface 121 and the second inclined surface 122, the air flow of the end of the main flow channel 11 away from the air inlet 111 is increased. The flow rate of the cooling medium is increased, the flow rate drop at both ends of the partial branch flow channels 13 located at this end is increased, and the pressure difference between the branch air inlets and the branch air outlets of the multiple branch flow channels 13 is adjusted, so that the multiple branch flow channels in the main flow channel 11 The flow rate of the channel 13 is uniform, reducing the temperature difference between the battery cells 2 and prolonging the life of the battery.
夹角123不大于30°。导流部12的长度不大于主流道11的长度的70%。夹角123的大小及导流部12的长度影响风冷电池冷却系统的导流效果,经过优化计算分析,在夹角123不大于30°,导流部12的长度不大于主流道11的长度的70%时,能达到较好的导流效果,使得多个分支流道13的流量分配均匀, 流动阻力更小。The included angle 123 is not greater than 30°. The length of the guide portion 12 is not greater than 70% of the length of the main channel 11 . The size of the included angle 123 and the length of the guide portion 12 affect the flow guide effect of the air-cooled battery cooling system. After optimization calculation and analysis, when the included angle 123 is not greater than 30°, the length of the guide portion 12 is not greater than the length of the main channel 11 When it is 70%, a better diversion effect can be achieved, so that the flow distribution of the plurality of branch flow channels 13 is uniform, and the flow resistance is smaller.
风冷电池冷却系统还包括两个出风流道3、冷却风机4和进风流道5,两个出风流道3分别设置于主流道11的两侧,多个分支流道13的分支出风口均连通出风流道3,出风流道3的一端具有出风口31。如图2所示,图中箭头为冷却介质的流动方向,进风流道5的一端连接冷却风机4,进风流道5远离冷却风机4的另一端连通进风口111。冷却风机4用于提供冷却介质,冷风从进风流道5通过进风口111进入主流道11,并经导流部12的导流,在多个分支流道13间均匀分配流量,减小多个电芯2之间的温差,将电芯2产生的热量带走。The air-cooled battery cooling system also includes two air outlet channels 3, a cooling fan 4 and an air inlet channel 5. The two air outlet channels 3 are respectively arranged on both sides of the main channel 11, and the branch air outlets of the plurality of branch channels 13 are all The air outlet channel 3 is communicated with, and one end of the air outlet channel 3 has an air outlet 31 . As shown in FIG. 2 , the arrow in the figure indicates the flow direction of the cooling medium. One end of the air inlet channel 5 is connected to the cooling fan 4 , and the other end of the air inlet channel 5 away from the cooling fan 4 is connected to the air inlet 111 . The cooling fan 4 is used to provide a cooling medium, and the cold air enters the main channel 11 from the air inlet channel 5 through the air inlet 111, and is guided by the diversion part 12 to distribute the flow evenly among the plurality of branch channels 13, reducing the number of The temperature difference between the cells 2 takes away the heat generated by the cells 2.
第一斜面121和第二斜面122对称于主流道11的中轴线,如此,使得主流道11两侧的多个分支流道13的冷却介质流量能均匀一致。The first inclined surface 121 and the second inclined surface 122 are symmetrical to the central axis of the main channel 11 , so that the cooling medium flow rates of the plurality of branch channels 13 on both sides of the main channel 11 can be uniform.
第一斜面121和第二斜面122均为平面。经过优化计算分析,相较于弧形面,平面的第一斜面121和第二斜面122能达到更好的导流效果。The first inclined surface 121 and the second inclined surface 122 are both flat surfaces. After optimization calculation and analysis, compared with the curved surface, the first inclined surface 121 and the second inclined surface 122 of the plane can achieve better flow guiding effect.
实施例二 Embodiment 2
如图3-图5所示,本申请实施例提供一种冷却流道设计方法,应用于设计实施例一中的风冷电池冷却系统,包括以下步骤。As shown in FIGS. 3-5 , an embodiment of the present application provides a cooling channel design method, which is applied to design the air-cooled battery cooling system in Embodiment 1, and includes the following steps.
步骤S1、设定冷却流道1的待优化参数的目标值,待优化参数包括多个分支流道13的流量均方差和流动阻力,流量均方差的目标值为χ,流动阻力的目标值为P。其中,χ的数值大小代表冷却流道1的多个分支流道13的流量均匀性。Step S1, set the target value of the parameter to be optimized of the cooling channel 1, the parameter to be optimized includes the flow mean square error and the flow resistance of the plurality of branch flow channels 13, the target value of the flow mean square error is χ, and the target value of the flow resistance is χ. P. Wherein, the value of χ represents the flow uniformity of the plurality of branch flow channels 13 of the cooling flow channel 1 .
步骤S2、设计导流部12,选定导流部12的设计尺寸X1、X2、X3…,X1、X2、X3…为指定初始值。在本步骤中,X1、X2、X3…的初始值由设计者根据经验进行指定。Step S2 , designing the air guide portion 12 , and selecting the design dimensions X1 , X2 , X3 . . . of the air guide portion 12 , and X1 , X2 , X3 . In this step, the initial values of X1, X2, X3 . . . are designated by the designer according to experience.
步骤S3、根据X1、X2、X3…进行冷却流道1设计,生成数模S0(三维(Three-dimensional,3D)结构设计)。In step S3, the cooling channel 1 is designed according to X1, X2, X3 . . . to generate a digital model S0 (Three-dimensional (3D) structural design).
步骤S4、利用数模S0进行计算流体动力学仿真(计算流体动力学(Computational Fluid Dynamics,CFD)计算)。Step S4, using the digital model S0 to perform computational fluid dynamics simulation (Computational Fluid Dynamics (CFD) calculation).
步骤S5、根据计算流体动力学仿真结果,提取多个分支流道13的流量M1、M2、…和流动阻力P0,利用M1、M2、…计算得到冷却流道1的流量均方差χ0。Step S5, according to the computational fluid dynamics simulation results, extract the flow rates M1, M2, .
步骤S6、判断χ0、P0是否等于χ、P,若χ0、P0等于χ、P,结束计算,此时X1、X2、X3…即为导流部12的设计尺寸;若χ0、P0不等于χ、P,将χ0和P0传递给优化算法。在本步骤中,优化算法包括且不局限于遗传算法。Step S6, judge whether χ0, P0 are equal to χ, P, if χ0, P0 are equal to χ, P, end the calculation, at this time X1, X2, X3... are the design dimensions of the diversion part 12; if χ0, P0 are not equal to χ , P, pass χ0 and P0 to the optimization algorithm. In this step, the optimization algorithm includes but is not limited to a genetic algorithm.
步骤S7、优化算法基于χ0、P0和X1、X2、X3…,计算得出X1’、X2’、X3’…。Step S7, the optimization algorithm calculates X1', X2', X3'... based on χ0, P0 and X1, X2, X3....
步骤S8、利用X1’、X2’、X3’…,重复执行步骤S3-S7,直至χn、Pn等于目标值χ、P,此时,X1 n、X2 n、X3 n…即为导流部12的设计尺寸。 Step S8, using X1', X2', X3'... and repeating steps S3-S7 until χn, Pn are equal to the target values χ, P, at this time, X1 n , X2 n , X3 n . . . are the guide portion 12 design size.
本实施例的冷却流道设计方法将优化算法、CFD仿真分析及3D结构设计相结合,实现了冷却流道1的结构尺寸设计及优化过程的自动化,提高优化效率,保证优化结果的可靠性。The cooling flow channel design method of this embodiment combines optimization algorithm, CFD simulation analysis and 3D structure design, realizes the structural dimension design of cooling flow channel 1 and the automation of the optimization process, improves optimization efficiency, and ensures the reliability of optimization results.
本申请实施例在步骤S2中,选定的导流部12的设计尺寸包括X1、X2、X3和X4,其中,X1为导流部12的长度,X2为导流部12的末端的宽度。通过X1和X2,可确定导流部12的夹角123。In the embodiment of the present application, in step S2 , the selected design dimensions of the air guide portion 12 include X1 , X2 , X3 and X4 , where X1 is the length of the air guide portion 12 , and X2 is the width of the end of the air guide portion 12 . Through X1 and X2, the included angle 123 of the air guide portion 12 can be determined.
本申请实施例在步骤S2中还包括:在第一斜面121或第二斜面122上选取控制点1211,控制点1211与导流部12的末端之间的长度为X3,导流部12在控制点1211处的宽度为X4。如图5所示,通过控制点1211的选取,可对导流部12的第一斜面121和第二斜面122的形状进行计算和分析。在本申请实施例中,经过计算,当第一斜面121和第二斜面122为平面时,导流部12的导流效果较好。In step S2, the embodiment of the present application further includes: selecting a control point 1211 on the first inclined plane 121 or the second inclined plane 122, the length between the control point 1211 and the end of the guide portion 12 is X3, and the guide portion 12 is in the control The width at point 1211 is X4. As shown in FIG. 5 , by selecting the control point 1211 , the shapes of the first inclined surface 121 and the second inclined surface 122 of the flow guide portion 12 can be calculated and analyzed. In the embodiment of the present application, after calculation, when the first inclined surface 121 and the second inclined surface 122 are planes, the flow guiding effect of the flow guiding portion 12 is better.
本申请所提供的风冷电池冷却系统及冷却流道设计方法,风冷电池冷却系统在主流道11远离进风口111的一端设置有呈楔形的导流部12,导流部12具有第一斜面121和第二斜面122,提高了主流道11远离进风口111的一端的冷却介质流速,增加位于该端的部分分支流道13的流速降,调整多个分支流道13的分支进风口和分支出风口之间的压差,使得主流道11内的多个分支流道13的流量均匀一致,减少电芯2间的温差,延长了电池的寿命;冷却流道设计方法将优化算法、CFD仿真分析及3D结构设计相结合,实现冷却流道的结构尺寸设计及优化过程的自动化,提高优化效率,保证优化结果的可靠性。In the air-cooled battery cooling system and the cooling channel design method provided by the present application, the air-cooled battery cooling system is provided with a wedge-shaped guide portion 12 at one end of the main channel 11 away from the air inlet 111 , and the guide portion 12 has a first slope. 121 and the second inclined surface 122, improve the cooling medium flow rate at one end of the main channel 11 away from the air inlet 111, increase the flow rate drop of some branch flow channels 13 located at this end, and adjust the branch air inlets and branch outlets of the plurality of branch flow channels 13. The pressure difference between the tuyere makes the flow of the multiple branch channels 13 in the main channel 11 uniform, reducing the temperature difference between the cells 2 and prolonging the life of the battery; the cooling channel design method will be optimized algorithm, CFD simulation analysis Combined with 3D structural design, the structural size design of the cooling flow channel and the automation of the optimization process are realized, the optimization efficiency is improved, and the reliability of the optimization results is guaranteed.
图6示出了本申请实施例提供的一种冷却流道设计装置的结构示意图,本申请实施例可适用于设计冷却流道的情况,通过本申请提供的冷却流道设计装置可实现上述实施例提供的冷却流道设计方法。FIG. 6 shows a schematic structural diagram of a cooling channel design device provided by an embodiment of the present application. The embodiment of the present application can be applied to the design of a cooling channel, and the above-mentioned implementation can be realized by the cooling channel design device provided by the present application. The cooling runner design method provided by the example.
如图6所示,本申请实施例中的冷却流道设计装置包括:以下模块。As shown in FIG. 6 , the cooling channel design device in the embodiment of the present application includes the following modules.
目标值设定模块610,设置为设定冷却流道的待优化参数的目标值,所述待优化参数包括多个分支流道的流量均方差和流动阻力,所述流量均方差的目标值为χ,所述流动阻力的目标值为P;The target value setting module 610 is set to set the target value of the parameter to be optimized of the cooling channel, the parameter to be optimized includes the flow mean square error and the flow resistance of the plurality of branch flow channels, and the target value of the flow mean square error is χ, the target value of the flow resistance is P;
导流部设计模块620,设置为设计导流部,选定所述导流部的设计尺寸X1、X2、X3…,X1、X2、X3…为指定初始值;The air guide portion design module 620 is set to design the air guide portion, and selects the design dimensions X1, X2, X3, . . . of the air guide portion as the designated initial values;
数模生成模块630,设置为根据X1、X2、X3…进行所述冷却流道的数模S0生成;The digital-analog generating module 630 is configured to generate the digital-analog S0 of the cooling flow channel according to X1, X2, X3...;
仿真模块640,设置为利用所述数模S0进行计算流体动力学仿真,计算程序为Y0;The simulation module 640 is configured to use the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
流量均方差计算模块650,设置为根据计算流体动力学仿真的计算结果,提取所述多个分支流道的流量M1、M2、…和流动阻力P0,利用M1、M2、…计算所述冷却流道的流量均方差χ0;The flow mean square error calculation module 650 is configured to extract the flow rates M1, M2, . The mean square error of the flow of the channel χ0;
判断模块660,设置为判断χ0、P0是否等于χ、P,若χ0、P0等于χ、P,结束计算,此时X1、X2、X3…即为所述导流部的设计尺寸;若χ0、P0不等于χ、P,将χ0和P0传递给优化算法;The judgment module 660 is set to judge whether χ0, P0 are equal to χ, P, if χ0, P0 are equal to χ, P, end the calculation, at this time X1, X2, X3... are the design dimensions of the diversion portion; if χ0, P0 is not equal to χ, P, pass χ0 and P0 to the optimization algorithm;
计算模块670,设置为通过优化算法基于χ0、P0和X1、X2、X3…,计算X1’、X2’、X3’…;The calculation module 670 is configured to calculate X1', X2', X3'... based on χ0, P0 and X1, X2, X3... through an optimization algorithm;
确定模块680,设置为利用X1’、X2’、X3’…,重复执行数模生成模块至计算模块,直至χn、Pn等于目标值χ、P,此时,X1 n、X2 n、X3 n…即为所述导流部的设计尺寸。 The determination module 680 is set to use X1', X2', X3'... to repeatedly execute the digital-analog generation module to the calculation module until χn, Pn are equal to the target values χ, P, at this time, X1 n , X2 n , X3 n . . . That is, the design size of the guide portion.
在所述导流部设计模块中,包括X1、X2、X3和X4,其中,X1为所述导流部的长度,X2为所述导流部末端的宽度。The design module of the air guide includes X1, X2, X3 and X4, wherein X1 is the length of the air guide, and X2 is the width of the end of the air guide.
在所述导流部设计模块中还包括:在第一斜面或第二斜面上选取控制点,所述控制点与所述导流部末端之间的长度为X3,所述导流部在所述控制点处的宽度为X4。The design module of the air guide portion further includes: selecting a control point on the first inclined plane or the second inclined plane, the length between the control point and the end of the air guide portion is X3, and the air guide portion is located on the The width at the control point is X4.
本申请实施例提供的冷却流道设计装置,与上述实施例提供的冷却流道设计方法属于同一构思,未在本申请实施例中详尽描述的技术细节可参见上述实施例,并且本申请实施例与上述实施例具有相同的效果。The cooling channel design device provided by the embodiment of the present application belongs to the same concept as the cooling channel design method provided by the above-mentioned embodiment. It has the same effect as the above-mentioned embodiment.
图7为本申请提供的一种设备的结构示意图,如图7所示,该设备包括处理器70、存储器71、输入装置72和输出装置73;设备中处理器70的数量可以是一个或多个,图7中以一个处理器70为例;设备中的处理器70、存储器71、输入装置72和输出装置73可以通过总线或其他方式连接,图7中以通过总线连接为例。FIG. 7 is a schematic structural diagram of a device provided by the application. As shown in FIG. 7 , the device includes a processor 70, a memory 71, an input device 72 and an output device 73; the number of processors 70 in the device may be one or more 7, a processor 70 is used as an example; the processor 70, memory 71, input device 72, and output device 73 in the device can be connected by a bus or other means, and the connection by a bus is taken as an example in FIG. 7.
存储器71作为一种计算机可读存储介质,可用于存储软件程序、计算机可执行程序以及模块,如本申请实施例中的冷却流道设计方法对应的程序指令/模块。处理器70通过运行存储在存储器71中的软件程序、指令以及模块,从而执行设备的多种功能应用以及数据处理,即实现上述的方法。As a computer-readable storage medium, the memory 71 can be used to store software programs, computer-executable programs, and modules, such as program instructions/modules corresponding to the cooling flow channel design method in the embodiments of the present application. The processor 70 executes various functional applications and data processing of the device by running the software programs, instructions and modules stored in the memory 71 , that is, to implement the above-mentioned method.
存储器71可包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需的应用程序;存储数据区可存储根据终端的使用所创建的数据等。此外,存储器71可以包括高速随机存取存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他非易失性固态存储器件。在一些实例中,存储器71可包括相对于处理器70远程设置的存储器,这些远程存储器可以通过网络连接至设备。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The memory 71 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to use of the terminal, and the like. In addition, the memory 71 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid-state storage device. In some instances, memory 71 may include memory located remotely from processor 70, which may be connected to the device through a network. Examples of such networks include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
输入装置72可设置为接收输入的信息等,以及产生与设备的用户设置以及功能控制有关的信号输入。输出装置73可包括显示屏等显示设备。The input device 72 may be configured to receive input information, etc., and to generate signal input related to user settings and functional control of the device. The output device 73 may include a display device such as a display screen.
本申请实施例还提供一种包含计算机可执行指令的存储介质,所述计算机可执行指令在由计算机处理器执行时用于执行一种冷却流道设计方法,包括:Embodiments of the present application further provide a storage medium containing computer-executable instructions, when the computer-executable instructions are executed by a computer processor for executing a cooling flow channel design method, including:
步骤S1、设定冷却流道的待优化参数的目标值,所述待优化参数包括多个分支流道的流量均方差和流动阻力,所述流量均方差的目标值为χ,所述流动阻力的目标值为P;Step S1, setting the target value of the parameter to be optimized of the cooling flow channel, the parameter to be optimized includes the flow mean square error and the flow resistance of a plurality of branch flow channels, the target value of the flow mean square error is χ, the flow resistance The target value is P;
步骤S2、设计导流部,选定所述导流部的设计尺寸X1、X2、X3…,X1、X2、X3…为指定初始值;Step S2, designing the air guide portion, and selecting the design dimensions X1, X2, X3... of the air guide portion, X1, X2, X3... as the designated initial values;
步骤S3、根据X1、X2、X3…进行所述冷却流道的数模S0生成;Step S3, generating the digital-analog S0 of the cooling channel according to X1, X2, X3...;
步骤S4、利用所述数模S0进行计算流体动力学仿真,计算程序为Y0;Step S4, using the digital model S0 to perform computational fluid dynamics simulation, and the calculation program is Y0;
步骤S5、根据计算流体动力学仿真的计算结果,提取所述多个分支流道的流量M1、M2、…和流动阻力P0,利用M1、M2、…计算所述冷却流道的流量均方差χ0;Step S5, according to the calculation result of the computational fluid dynamics simulation, extract the flow M1, M2, ... and flow resistance P0 of the plurality of branch flow channels, and use M1, M2, ... to calculate the flow mean square error χ0 of the cooling flow channel ;
步骤S6、判断χ0、P0是否等于χ、P,若χ0、P0等于χ、P,结束计算,此时X1、X2、X3…即为所述导流部的设计尺寸;若χ0、P0不等于χ、P,将χ0和P0传递给优化算法;Step S6, judge whether χ0, P0 are equal to χ, P, if χ0, P0 are equal to χ, P, end the calculation, at this time X1, X2, X3... are the design dimensions of the guide portion; if χ0, P0 are not equal to χ, P, pass χ0 and P0 to the optimization algorithm;
步骤S7、通过优化算法基于χ0、P0和X1、X2、X3…,计算X1’、X2’、X3’…;Step S7, calculate X1', X2', X3'... based on χ0, P0 and X1, X2, X3... through an optimization algorithm;
步骤S8、利用X1’、X2’、X3’…,重复步骤S3-S7,直至χn、Pn等于目标值χ、P,此时,X1 n、X2 n、X3 n…即为所述导流部的设计尺寸。 Step S8, using X1', X2', X3'... and repeating steps S3-S7 until χn, Pn are equal to the target values χ, P, at this time, X1 n , X2 n , X3 n . design size.
本申请实施例所提供的一种包含计算机可执行指令的存储介质,计算机可执行指令不限于如上所述的方法操作,还可以执行本申请任意实施例所提供的冷却流道设计方法中的相关操作。存储介质可以是非暂态(non-transitory)存储介质。A storage medium containing computer-executable instructions provided by the embodiments of the present application, the computer-executable instructions are not limited to the above-mentioned method operations, and can also execute the related cooling flow channel design methods provided by any embodiment of the present application. operate. The storage medium may be a non-transitory storage medium.
通过以上关于实施方式的描述,本申请可借助软件及必需的通用硬件来实 现,也可以通过硬件实现。本申请可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如计算机的软盘、只读存储器(Read-Only Memory,ROM)、随机存取存储器(Random Access Memory,RAM)、闪存(FLASH)、硬盘或光盘等,包括多个指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本申请多个实施例所述的方法。Through the above description of the embodiments, the present application can be implemented by software and necessary general-purpose hardware, and can also be implemented by hardware. The present application can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as a floppy disk of a computer, a read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory) , RAM), flash memory (FLASH), hard disk or optical disk, etc., including multiple instructions to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute the methods described in the various embodiments of the present application.
上述装置的实施例中,所包括的多个单元和模块只是按照功能逻辑进行划分的,但并不局限于上述的划分,只要能够实现相应的功能即可;另外,多个功能单元的名称也只是为了便于相互区分,并不用于限制本申请的保护范围。In the embodiment of the above device, the multiple units and modules included are only divided according to the functional logic, but are not limited to the above-mentioned division, as long as the corresponding functions can be realized; in addition, the names of the multiple functional units are also It is only for the convenience of distinguishing from each other, and is not intended to limit the protection scope of the present application.

Claims (10)

  1. 一种风冷电池冷却系统,包括:An air-cooled battery cooling system includes:
    冷却流道(1),所述冷却流道(1)包括:主流道(11)和多个分支流道(13);a cooling flow channel (1), the cooling flow channel (1) includes: a main flow channel (11) and a plurality of branch flow channels (13);
    所述主流道(11)的一端具有进风口(111),所述主流道(11)远离所述进风口(111)的另一端设置有导流部(12),所述导流部(12)呈楔形,所述导流部(12)包括第一斜面(121)和第二斜面(122),所述第一斜面(121)和所述第二斜面(122)沿所述主流道(11)的长度方向延伸,并且所述第一斜面(121)和所述第二斜面(122)之间具有夹角(123);One end of the main channel (11) is provided with an air inlet (111), and the other end of the main channel (11) away from the air inlet (111) is provided with a flow guide (12), and the flow guide (12) ) is wedge-shaped, and the guide portion (12) includes a first inclined surface (121) and a second inclined surface (122), the first inclined surface (121) and the second inclined surface (122) along the main channel ( 11) extending in the length direction, and there is an included angle (123) between the first inclined surface (121) and the second inclined surface (122);
    所述多个分支流道(13)均匀间隔并列设置于所述主流道(11)的两侧,所述分支流道(13)包括分支进风口和分支出风口,多个分支进风口均连通所述主流道(11);The plurality of branch flow channels (13) are arranged side by side at an even interval on both sides of the main flow channel (11), the branch flow channels (13) include branch air inlets and branch air outlets, and the plurality of branch air inlets are all connected to each other. the main channel (11);
    多个电芯(2),所述多个电芯(2)分别设置于所述主流道(11)的两侧,所述电芯(2)贴合所述分支流道(13)。A plurality of electric cells (2), the plurality of electric cells (2) are respectively disposed on both sides of the main flow channel (11), and the electric cells (2) are attached to the branch flow channel (13).
  2. 根据权利要求1所述的风冷电池冷却系统,其中,所述夹角(123)不大于30°。The air-cooled battery cooling system according to claim 1, wherein the included angle (123) is not greater than 30°.
  3. 根据权利要求1所述的风冷电池冷却系统,其中,所述导流部(12)的长度不大于所述主流道(11)的长度的70%。The air-cooled battery cooling system according to claim 1, wherein the length of the guide portion (12) is not greater than 70% of the length of the main channel (11).
  4. 根据权利要求1所述的风冷电池冷却系统,还包括两个出风流道(3),所述两个出风流道(3)分别设置于所述主流道(11)的两侧,所述多个分支出风口均连通所述出风流道(3),所述出风流道(3)的一端具有出风口(31)。The air-cooled battery cooling system according to claim 1, further comprising two air outlet channels (3), the two air outlet channels (3) are respectively disposed on both sides of the main channel (11), the The plurality of branch air outlets are all connected to the air outlet channel (3), and one end of the air outlet channel (3) is provided with an air outlet (31).
  5. 根据权利要求1所述的风冷电池冷却系统,还包括冷却风机(4)和进风流道(5),所述进风流道(5)的一端连接所述冷却风机(4),所述进风流道(5)远离所述冷却风机(4)的另一端连通所述进风口(111)。The air-cooled battery cooling system according to claim 1, further comprising a cooling fan (4) and an air inlet channel (5), one end of the air inlet channel (5) is connected to the cooling fan (4), and the air inlet channel (5) is connected to the cooling fan (4). The other end of the air flow channel (5) away from the cooling fan (4) communicates with the air inlet (111).
  6. 根据权利要求1所述的风冷电池冷却系统,其中,所述第一斜面(121)和所述第二斜面(122)对称于所述主流道(11)的中轴线。The air-cooled battery cooling system according to claim 1, wherein the first inclined plane (121) and the second inclined plane (122) are symmetrical to the central axis of the main flow channel (11).
  7. 根据权利要求1所述的风冷电池冷却系统,其中,所述第一斜面(121)和所述第二斜面(122)均为平面。The air-cooled battery cooling system according to claim 1, wherein the first inclined surface (121) and the second inclined surface (122) are both flat surfaces.
  8. 一种冷却流道设计方法,应用于设计权利要求1-7中任一项所述的风冷电池冷却系统,包括:A cooling channel design method, applied to the design of the air-cooled battery cooling system according to any one of claims 1-7, comprising:
    步骤S1、设定冷却流道(1)的待优化参数的目标值,其中,所述待优化参数包括多个分支流道(13)的流量均方差和流动阻力,所述流量均方差的目标值为χ,所述流动阻力的目标值为P;Step S1, setting the target value of the parameter to be optimized of the cooling channel (1), wherein the parameter to be optimized includes the flow mean square error and the flow resistance of the plurality of branch flow channels (13), the target value of the flow mean square error The value is χ, and the target value of the flow resistance is P;
    步骤S2、设计导流部(12),选定所述导流部(12)的设计尺寸X1、X2、X3…,其中,X1、X2、X3…为指定初始值;Step S2, designing the air guide portion (12), and selecting the design dimensions X1, X2, X3... of the air guide portion (12), wherein X1, X2, X3... are designated initial values;
    步骤S3、根据X1、X2、X3…生成所述冷却流道(1)的数模S0;Step S3, generating the digital analog S0 of the cooling flow channel (1) according to X1, X2, X3...;
    步骤S4、利用所述数模S0进行计算流体动力学仿真,其中,计算程序为Y0;Step S4, using the numerical model S0 to perform computational fluid dynamics simulation, wherein the calculation program is Y0;
    步骤S5、根据所述计算流体动力学仿真的计算结果,提取所述多个分支流道(13)的流量M1、M2、…和流动阻力P0,利用所述M1、M2、…计算所述冷却流道(1)的流量均方差χ0;Step S5, according to the calculation result of the computational fluid dynamics simulation, extract the flow rates M1, M2, . The flow mean square error χ0 of the flow channel (1);
    步骤S6、判断χ0、和P0是否分别等于χ、和P,在χ0、和P0分别等于χ、和P的情况下,结束计算,将X1、X2、X3…作为所述导流部(12)的设计尺寸;在χ0、P0不等于χ、P的情况下,将χ0和P0传递给优化算法;Step S6, judge whether χ0, and P0 are respectively equal to χ, and P, in the case that χ0, and P0 are respectively equal to χ, and P, end the calculation, and use X1, X2, X3... as described diversion part (12) The design size of χ0, P0 are not equal to χ, P, pass χ0 and P0 to the optimization algorithm;
    步骤S7、通过所述优化算法基于χ0、P0和X1、X2、X3…,计算X1’、X2’、X3’…;Step S7, calculate X1', X2', X3'... based on χ0, P0 and X1, X2, X3... through the optimization algorithm;
    步骤S8、利用X1’、X2’、X3’…,重复执行步骤S3-S7,直至χn、和Pn分别等于目标值χ、和P,将X1 n、X2 n、X3 n…作为所述导流部(12)的设计尺寸。 Step S8, using X1', X2', X3'..., repeating steps S3-S7 until χn, and Pn are equal to the target values χ, and P, respectively, using X1 n , X2 n , X3 n . . . as the diversion Design dimensions of the part (12).
  9. 根据权利要求8所述的方法,其中,在所述步骤S2中,所述导流部(12)的设计尺寸X1、X2、X3…包括X1、X2、X3和X4,其中,X1为所述导流部(12)的长度,X2为所述导流部(12)的末端的宽度。The method according to claim 8, wherein, in the step S2, the design dimensions X1, X2, X3 . . . of the air guide (12) include X1, X2, X3 and X4, wherein The length of the guide portion (12), X2 is the width of the end of the guide portion (12).
  10. 根据权利要求8所述的方法,其中,在所述步骤S2中,还包括:在第一斜面(121)或第二斜面(122)上选取控制点(1211),所述控制点(1211)与所述导流部(12)的末端之间的长度为X3,所述导流部(12)在所述控制点(1211)处的宽度为X4。The method according to claim 8, wherein in the step S2, it further comprises: selecting a control point (1211) on the first inclined plane (121) or the second inclined plane (122), the control point (1211) The length between it and the end of the guide portion (12) is X3, and the width of the guide portion (12) at the control point (1211) is X4.
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