WO2022170467A1 - 气溶胶产生系统及其气溶胶生成制品 - Google Patents

气溶胶产生系统及其气溶胶生成制品 Download PDF

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Publication number
WO2022170467A1
WO2022170467A1 PCT/CN2021/076220 CN2021076220W WO2022170467A1 WO 2022170467 A1 WO2022170467 A1 WO 2022170467A1 CN 2021076220 W CN2021076220 W CN 2021076220W WO 2022170467 A1 WO2022170467 A1 WO 2022170467A1
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WO
WIPO (PCT)
Prior art keywords
aerosol
microwave
generating
functional particles
microwaves
Prior art date
Application number
PCT/CN2021/076220
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English (en)
French (fr)
Inventor
杜靖
熊玉明
卜桂华
李东建
蒋玥
Original Assignee
深圳麦克韦尔科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Priority to PCT/CN2021/076220 priority Critical patent/WO2022170467A1/zh
Publication of WO2022170467A1 publication Critical patent/WO2022170467A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring
    • A24F40/57Temperature control

Definitions

  • the invention relates to aerosol generation technology, in particular to an aerosol generation system and aerosol generation products thereof.
  • the aerosol generating device can atomize aerosol generating products such as cigarettes to form smoke, and the smoke can well meet the habitual needs of smokers because it contains a large amount of nicotine and flavor.
  • the traditional aerosol generating device when the cigarette is atomized by the heat-not-burn method, it takes a long preheating time ranging from ten seconds to thirty seconds to reach the temperature required for the cigarette atomization. It is difficult for the cigarette to be rapidly atomized in a short time to form smoke that the user can inhale, which makes it difficult for the aerosol generating device to satisfy the user experience.
  • the present invention provides an improved aerosol generating system and aerosol generating products thereof.
  • the present invention provides an aerosol-generating product capable of generating aerosol under the action of microwaves, and the aerosol-generating product comprises tobacco, aerosol-forming agent and functional particles, and the functional particles can absorb microwaves, and has infrared radiation performance; the functional particles can convert the absorbed microwaves into thermal energy and then transmit them to the tobacco and the aerosol-forming agent.
  • the parts of the tobacco are 40 to 98 parts
  • the parts of the aerosol-forming agent are 1 to 55 parts
  • the parts of the functional particles are 1 part servings ⁇ 55 servings.
  • the functional particles include a wave absorbing material selected from at least one of silicon carbide, zinc oxide, carbon, ferric oxide, and ferric tetroxide.
  • the functional particles comprise porous materials.
  • the functional particles include a wave absorbing material and an infrared radiation layer formed on the surface of the wave absorbing material.
  • the material of the infrared radiation layer is selected from at least one of cordierite and perovskite type materials.
  • the functional particles comprise a single material that has both microwave absorption properties and infrared radiation properties.
  • the functional particle has an emissivity greater than 0.8.
  • the functional particle has an emissivity greater than 0.9.
  • the particle size of the functional particles does not exceed 100 ⁇ m.
  • the particle size of the functional particles is 2.5 ⁇ m ⁇ 100 ⁇ m.
  • the particle size of the functional particles ranges from 10 ⁇ m to 60 ⁇ m.
  • the aerosol former includes propylene glycol.
  • the aerosol-forming agent further contains a nicotinic compound selected from at least one of nicotine and nicotine salts.
  • the mass percentage content of the nicotinic compound in the aerosol-forming agent is 0.1% to 33%.
  • an aerosol-generating system comprising the aerosol-generating article of any one of the above and an aerosol-generating device for microwave heating the aerosol-generating article.
  • the beneficial effects of the present invention are: by selecting functional particles with infrared radiation performance, conduction heat transfer and radiation heat transfer can be enhanced, and the heat of the functional particles can be rapidly transferred to the tobacco medium.
  • FIG. 1 is a schematic structural diagram of an aerosol generating system in some embodiments of the present invention.
  • FIG. 2 is a schematic diagram illustrating the separation of the aerosol-generating article from the aerosol-generating device of the aerosol-generating system shown in FIG. 1 .
  • FIG. 3 is a circuit schematic block diagram of the aerosol generating device of the aerosol generating system shown in FIG. 1 .
  • FIG. 4 is a circuit schematic block diagram of an aerosol generating device in other embodiments of the present invention.
  • FIG. 5 is a schematic circuit diagram of an aerosol generating device according to further embodiments of the present invention.
  • FIG. 6 is a circuit schematic block diagram of the aerosol generating device in still some embodiments of the present invention.
  • FIG. 7 is a circuit schematic diagram of an aerosol generating device in some other embodiments of the present invention.
  • FIG. 8 is a flow chart of microwave control of the aerosol generating device in some embodiments of the present invention.
  • FIG. 9 is a schematic diagram of the microwave field intensity distribution of the aerosol generating device in some embodiments of the present invention.
  • FIG. 10 is a schematic diagram of the internal structure of the housing of the atomizing cavity of the aerosol generating device in some embodiments of the present invention.
  • FIG. 11 is a schematic diagram of the internal structure of an aerosol-generating article in some embodiments of the present invention.
  • FIG. 12 is a schematic diagram of the internal structure of the aerosol-generating article in other embodiments of the present invention.
  • FIG. 13 is a schematic diagram of the internal structure of the aerosol-generating article in further embodiments of the present invention.
  • FIG. 14 is a reference view of the use state of the aerosol-generating article shown in FIG. 13 .
  • Figure 15 is a schematic diagram of the internal structure of the aerosol-generating article in still some embodiments of the present invention.
  • FIG. 16 is a schematic diagram of the internal structure of the aerosol-generating article in other embodiments of the present invention.
  • 17 is a schematic structural diagram of an atomizing cavity of an aerosol generating device in some embodiments of the present invention.
  • FIG. 18 is a partial enlarged structural schematic diagram of an aerosol-generating article in some embodiments of the present invention.
  • FIG. 19 is a schematic cross-sectional structure diagram of the functional particles of the aerosol-generating product shown in FIG. 18 .
  • FIG. 20 is a schematic structural diagram of an aerosol generating device according to further embodiments of the present invention.
  • the aerosol generating system 1 may include an aerosol generating device 10 and an aerosol generating device detachably connected to the aerosol generating device 10 Article 20.
  • the aerosol-generating device 10 is used to heat the aerosol-generating substrate of the aerosol-generating article 20 to generate an aerosol.
  • the aerosol-generating device 10 may be a heat-not-burn aerosol-generating device in some embodiments, and may be hand-held, which may be used to heat an aerosol-generating article 20 comprising solid tobacco, such as cigarettes.
  • the aerosol-generating article 20 is not limited to cigarettes, but can also be cigarette cakes or cigarette blocks.
  • the aerosol-generating product 20 may also be an aerosol-generating product including liquid e-liquid.
  • the aerosol generating device 10 may include a microwave generator 11, an atomizing cavity 12 connected to the microwave generator 11, and a The holder 13 to which the aerosol-generating article 20 is fixed.
  • the atomizing cavity 12 is used to define a microwave heating cavity 122 .
  • the top wall of the atomizing cavity 12 has an opening 120 which communicates the microwave heating cavity 122 with the outside, so that the aerosol-generating product 20 can be inserted into the microwave heating cavity 122 .
  • the microwave generator 11 is used for feeding microwaves into the microwave heating cavity 122, and its working frequency range may be 915MHz-30GHz.
  • the fixing base 13 is disposed in the microwave heating cavity 122 for detachably fixing the aerosol-generating product 20 therein, so as to perform microwave heating on the aerosol-generating product 20 .
  • the aerosol-generating product 20 is a cigarette cake or cigarette block without a suction nozzle
  • the above-mentioned opening 120 for inserting the aerosol-generating product 20 may also be absent, and an openable door can be used instead.
  • a suction nozzle with microwave shielding function is arranged on the atomizing cavity 12 . It is also understandable that the fixing seat 13 may also be omitted in some embodiments.
  • the atomizing cavity 12 may be integrally or detachably connected to the microwave generator 11 through the bottom in some embodiments, and the shell of the atomizing cavity 12 may include a metal material with microwave shielding effect or other materials in some embodiments. High-conductivity materials, hard plastics coated with metal films, non-metallic materials such as transparent shielding glass, or multi-layer metal grids, films and non-metal composite shielding materials. It can be understood that the opening 120 of the atomizing cavity 12 is not limited to be opened on the top wall, and can also be opened on the side wall as required.
  • the microwave generator 11 may include a housing 111 , a microwave generating circuit 112 disposed in the housing 111 , and a microwave transmitting antenna 113 connected to the microwave generating circuit 112 .
  • the microwave generating circuit 112 may comprise a solid state microwave source in some embodiments.
  • the microwave transmitting antenna 113 may extend into the atomizing cavity 12 for transmitting microwave signals generated by the microwave generating circuit 112 into the atomizing cavity 12 .
  • the microwave transmitting antenna 113 is located outside the fixing base 13 , that is, the microwave transmitting antenna 113 will not be inserted into the aerosol generating product 20 accommodated in the fixing base 13 during operation, so as to realize the aerosol generation of the aerosol generating product 20 Non-contact heating of the substrate to facilitate insertion and removal of the aerosol-generating article 20.
  • the number of microwave transmitting antennas 113 may be one or more than one.
  • the microwave generator 11 may include, in some embodiments, a battery 1101 disposed in the housing 111 , a heat sink 1102 and a connector 1103 for connecting a microwave transmitting antenna 113 , and the battery 1101 is used to power the entire device.
  • the microwave generator 11 may include a microwave control circuit 114 and a feedback acquisition circuit 115 in some embodiments, and the microwave control circuit 114 is respectively connected to the microwave generation circuit 112 and the feedback acquisition circuit 115 .
  • the working process of the aerosol generating device 10 may be as follows: the microwave control circuit 114 determines a preset microwave frequency, and controls the microwave generating circuit 112 to generate microwaves according to the preset microwave frequency.
  • the microwave transmitting antenna 113 emits microwaves in a frequency sweep within a preset microwave frequency range, and at least part of the microwaves are collected in the atomizing cavity 12 to heat the aerosol-generating product 20 .
  • the microwave transmitting antenna 113 scans the microwave frequency within the preset microwave frequency range to transmit microwaves, which needs to be implemented by the microwave control circuit 114, and the microwave control circuit 114 scans the preset microwave frequency range to determine the preset microwave frequency, for example, from the preset microwave frequency range.
  • the minimum frequency of the microwave frequency range is gradually increased to the maximum frequency of the preset microwave frequency range, or the frequency is gradually increased from the minimum frequency of the preset microwave frequency range to the maximum frequency of the preset microwave frequency range at preset frequency intervals, or Gradually reduce the frequency from the maximum frequency of the preset microwave frequency range to the minimum frequency of the preset microwave frequency range, or gradually reduce the frequency from the maximum frequency of the preset microwave frequency range to the minimum frequency of the preset microwave frequency range at preset frequency intervals frequency.
  • the preset microwave frequency range includes at least two preset microwave frequency points, and each preset microwave frequency point is sequentially sent to the microwave generating circuit 112 in a preset order.
  • the feedback acquisition circuit 115 collects the feedback signal corresponding to the preset microwave frequency microwave transmitted by the microwave transmitting antenna 113 after the microwave transmitting antenna 113 transmits the microwave, and transmits the feedback signal to the microwave control circuit 114, and the microwave control circuit 114 selects the microwave according to the feedback signal.
  • the microwave emission frequency maintains or corrects the preset microwave frequency, that is, selects an appropriate microwave emission frequency so that the aerosol-generating product 20 in the atomization cavity 121 can achieve an optimal atomization state.
  • the microwave emission frequency that the aerosol generating article 20 absorbs the most is selected as the optimal microwave emission frequency, and the aerosol generating device 10 emits microwaves at this optimal microwave emission frequency until the next microwave frequency sweep.
  • microwaves are used to directly heat the aerosol-generating product 20, and the microwave emission frequency is adjusted by sweeping the frequency, so that the heating efficiency is high and the service life of the equipment is prolonged.
  • the feedback signal is a feedback current value
  • the feedback acquisition circuit 115 is a current acquisition circuit
  • the current acquisition circuit uses the induced current value generated by the target object under the action of microwaves as the feedback current value.
  • the feedback signal is a feedback voltage value
  • the feedback acquisition circuit 115 is a voltage acquisition circuit
  • the voltage acquisition circuit uses the induced voltage value generated by the target object under the action of microwaves as the feedback voltage value.
  • the feedback signal is a feedback capacitance value
  • the feedback acquisition circuit 115 is a capacitance acquisition circuit
  • the capacitance acquisition circuit uses the inductive capacitance value generated by the target object under the action of microwaves as the feedback capacitance value.
  • the feedback signal is a feedback temperature value
  • the feedback acquisition circuit 115 is a temperature acquisition circuit
  • the temperature acquisition circuit acquires the temperature value of the target object under the action of microwaves.
  • the target object may be the aerosol-generating product 20
  • the temperature acquisition circuit collects the temperature value of the aerosol-generating product 20 under the action of microwaves.
  • the feedback signal is the reverse microwave power
  • the feedback acquisition circuit 115 is the microwave reverse power detector 116 .
  • the microwave transmitting antenna 113 is used as a receiving end that does not absorb microwaves
  • the microwave reverse power detector 116 detects the reverse microwave power received by the microwave transmitting antenna 113
  • the microwave transmitting antenna 113 absorbs part of the microwaves that are not absorbed by the aerosol generating article 20 .
  • the microwave reverse power detector 116 detects the microwave power absorbed by the microwave transmitting antenna 113 to obtain the reverse microwave power. Further, after obtaining the reverse microwave power, the microwave control circuit 114 selects the optimal microwave transmission frequency according to the reverse microwave power. For example, the microwave control circuit 114 selects the microwave transmission frequency corresponding to the minimum value of the reverse microwave power, or the microwave control circuit 114 selects The microwave emission frequency in the range near the microwave emission frequency corresponding to the minimum value of the reverse microwave power.
  • the microwave generator 11 may include a microwave forward power detector 117 connected to the microwave control circuit 114 in some embodiments, and the microwave forward power detector 117 is used for collecting microwave transmission power.
  • the microwave control circuit 114 can select the optimal microwave transmission frequency according to the microwave transmission power and the reverse microwave power.
  • the microwave emission frequency corresponding to the minimum ratio.
  • the microwave generator 11 may include a power amplifier 118 in some embodiments, the output end of the microwave generating circuit 112 is connected to the first input end of the power amplifier 118, and the output end of the power amplifier 118 is connected to the microwave transmitting antenna 113;
  • the control circuit 114 is connected to the power amplifier 118, and the microwave control circuit 114 adjusts the power amplifier 118 according to the feedback signal. It can be understood that the microwave control circuit 114 can control the amplification factor of the power amplifier 118 .
  • the microwave generator 11 can be a power conditioner 119
  • the microwave control circuit 114 is connected to the input end of the power conditioner 119
  • the output end of the power conditioner 119 is connected to the second input end of the power amplifier 118
  • the microwave control circuit 114 adjusts the power conditioner 119 according to the feedback signal.
  • the power amplifier 118 and the power conditioner 119 can be two independent electronic components, and can also be an integrated electronic component, and the integrated electronic component can realize the two functions of the power amplifier 118 and the power conditioner 119 .
  • the microwave control circuit 114 adjusts the power amplifier 118 and the power regulator 119 simultaneously according to the feedback signal, so as to realize a wider range of microwave transmission power adjustment.
  • the microwave control method in the aerosol generating device 10 may include the following steps in some embodiments:
  • the microwave control circuit 114 controls the microwave generating circuit 112 to generate microwaves, so that the microwave transmitting antenna 113 scans and transmits microwaves within a preset microwave frequency range, and the microwaves are used to heat the aerosol-generating product 20 in the atomizing cavity 12 .
  • the microwave control circuit 114 determines a preset microwave frequency, and controls the microwave generation circuit 112 to generate microwaves according to the preset microwave frequency.
  • the microwave transmitting antenna 113 emits microwaves in a frequency sweep within a preset microwave frequency range, and at least part of the microwaves are collected in the atomizing cavity 12 to heat the aerosol-generating product 20 .
  • the microwave transmitting antenna 113 scans the microwave frequency within the preset microwave frequency range to transmit microwaves, which needs to be implemented by the microwave control circuit 114, and the microwave control circuit 114 scans the preset microwave frequency range to determine the preset microwave frequency, for example, from the preset microwave frequency range.
  • the minimum frequency of the microwave frequency range is gradually increased to the maximum frequency of the preset microwave frequency range, or the frequency is gradually increased from the minimum frequency of the preset microwave frequency range to the maximum frequency of the preset microwave frequency range at preset frequency intervals, or Gradually reduce the frequency from the maximum frequency of the preset microwave frequency range to the minimum frequency of the preset microwave frequency range, or gradually reduce the frequency from the maximum frequency of the preset microwave frequency range to the minimum frequency of the preset microwave frequency range at preset frequency intervals frequency.
  • the preset microwave frequency range includes at least two preset microwave frequency points, and each preset microwave frequency point is sequentially sent to the microwave generating circuit in a preset order.
  • the feedback collection circuit 115 collects the feedback signal corresponding to the microwave, and sends the feedback signal to the microwave control circuit 114 . Specifically, the feedback collection circuit 115 collects the feedback signal corresponding to the preset microwave frequency microwave emitted by the microwave transmission antenna 113 after the microwave transmission antenna 113 emits the microwave, and transmits the feedback signal to the microwave control circuit 114 .
  • the microwave control circuit 114 selects the microwave transmitting frequency according to the feedback signal. Specifically, after the sweep-frequency emission of microwaves is completed, the microwave control circuit 114 selects the microwave emission frequency according to the feedback signal to maintain or correct the preset microwave frequency, that is, to select an appropriate microwave emission frequency to maximize the aerosol-generating product 20 in the atomizing cavity. The best atomization state. Alternatively, the microwave emission frequency that the aerosol generating article 20 absorbs the most is selected as the optimal microwave emission frequency, and the aerosol generating device 10 emits microwaves at this optimal microwave emission frequency until the next microwave frequency sweep.
  • microwaves are used to directly heat the aerosol-generating product 20, and the microwave emission frequency is adjusted by sweeping the frequency, so that the heating efficiency is high and the service life of the equipment is prolonged.
  • the microwave control circuit 114 selecting the microwave transmission frequency according to the feedback signal in step S3 includes: the microwave control circuit 114 selects the microwave transmission frequency and the microwave transmission power according to the feedback signal, and adjusts the microwave transmission frequency and microwave transmission simultaneously. power, so that the aerosol-generating article 20 in the atomization chamber 12 can reach the optimal atomization state.
  • the feedback signal in step S2 is the reverse microwave power.
  • the microwave control circuit 114 selecting the microwave transmission frequency according to the feedback signal includes: the microwave control circuit 114 selects the microwave transmission frequency corresponding to the minimum value of the reverse microwave power.
  • step S1 the microwave control circuit 114 receives a microwave frequency selection instruction, and the microwave frequency selection instruction can be generated by a physical button or a virtual button.
  • the microwave frequency selection instruction can be generated by a physical button or a virtual button.
  • this step can be done at the factory or when the user uses it for the first time.
  • step S1 since the microwave frequencies corresponding to each aerosol-generating product 20 are different, that is, the microwave frequencies for resonant heating of each aerosol-generating product 20 are different, in order to achieve the best heating effect, in step S1 It also includes: S102.
  • the microwave control circuit 114 receives the aerosol-generating product installation completion instruction, that is, after the user newly installs or replaces the aerosol-generating product 20, generates the aerosol-generating product 20 installation completion instruction.
  • the microwave control circuit 114 receives a suction instruction, and the user generates a suction instruction every time the user takes a suction.
  • the microwave control circuit 114 presets the suction time at every interval.
  • the inside of the atomizing cavity 12 may include a strong microwave field area A and a weak microwave field area B in some embodiments, wherein the strong microwave field area A is distributed near the end of the fixing seat 13, that is, the aerosol is generated In the area where the aerosol generating component 22 of the product 20 is located, the weak microwave field area B is distributed at the position of the fixing base close to the opening 120 .
  • Such microwave field distribution enables more microwaves to microwave the aerosol generating part 22 of the aerosol generating product 20 near the end of the fixing base 13 , so as to make full use of the microwaves, reduce energy consumption, and improve heating efficiency.
  • the weak microwave field area B corresponds to the position of the opening 120 of the fixing base 13 , which can easily shield microwaves and reduce the probability of microwave leakage through the opening of the fixing base 13 .
  • the microwave shielding material of the aerosol-generating product 20 is preferably arranged near the opening 120 and is in a weak microwave field, which can prevent the high temperature ignition phenomenon of the shielding material in the strong microwave field region, and improve the safety during suction sex.
  • the atomizing cavity 12 may include a microwave reflecting layer 121 located on the inner side and a microwave shielding layer 122 located on the outer side.
  • the microwave reflection layer 121 cooperates with the micro microwave transmitting antenna 113 to form the above-mentioned strong microwave field area A and weak microwave field area B.
  • the predetermined area in the atomizing cavity 12 may be the strong microwave field area A, and the predetermined area may be the weak microwave field area B.
  • the microwave shielding layer 122 is used to prevent microwave leakage and microwave pollution.
  • the atomizing cavity 12 may be cylindrical or other shapes in some embodiments.
  • the fixing seat 13 can be cylindrical, which is suspended below the top wall of the atomizing chamber 12 and communicates with the opening 120 on the top wall of the atomizing chamber 12 .
  • the fixing base 13 may be made of microwave-penetrable materials such as ceramics, high temperature-resistant plastics, and the like.
  • the opening 120 is used for inserting the aerosol-generating article 20 into the atomizing cavity 12 and is fixed by the fixing seat 13 .
  • the microwave is generated by the microwave generating circuit 112 , and is introduced into the atomizing cavity 12 through the connector 1103 and the microwave transmitting antenna 113 , and a strong microwave field area A is formed above the microwave transmitting antenna 113 , which is located above the microwave transmitting antenna 113
  • the aerosol-generating product in the aerosol-generating product 20 is in a strong microwave field, intermolecular vibration occurs under the action of the microwave, and a large amount of heat is generated, thereby forming an aerosol.
  • the heating mode of the aerosol-generating product 20 is changed from the traditional heat conduction heating of the heating sheet to the microwave radiation heating, so as to realize the change of the heating mode.
  • Microwave heating has the advantages of heating from the outside to the inside, fast heating, and uniform heating.
  • the aerosol-generating product 20 is fixed by the side wall and bottom of the fixing seat 13, and there is no need to insert the aerosol-generating product 20 through other objects. The problem of sticking of the aerosol-generating article 20 .
  • FIG. 11 shows an aerosol-generating product 20 in some embodiments of the present invention, which may include a cylindrical casing 21 and a columnar aerosol-generating component 22 and a cooling section disposed in the casing 21 sequentially from bottom to top 23 and filter segment 24.
  • the aerosol-generating product 20 When the aerosol-generating product 20 is inserted into the holder 13, the aerosol-generating part 22 is in the strong microwave field region A, so as to generate aerosol by microwave heating; the filter section 24 is at least partially exposed to the atomizing cavity 12 for The user sucks the aerosol with his mouth; the cooling section 23 is used to cool the aerosol before it flows into the filter section 24 to prevent the mouth from being scalded.
  • the shell 21 can be made of a cardboard tube, a polylactic acid material tube, a protein material tube, a vegetable glue material tube or a cellulose derivative material tube with a supporting function.
  • the cooling section 23 may use a polylactic acid/aluminum foil composite film, a paper filter rod, a polylactic acid non-woven fabric, a polylactic acid particle, a polylactic acid tow braided tube, a zigzag polylactic acid folded film, or a cooling activated carbon composite materials etc.
  • the filter segment 24 may be made from polylactic acid tow, cellulose acetate tow, or the like in some embodiments.
  • the filter segment 24 may be made of a material having a shielding effect. Specifically, foam metal, conductive foam, carbon material, polymer composite material, mixed fabric of metal conductive fiber and cellulose acetate tow, mixed fiber filament with metal conductive fiber as the core material and outer layer covered with ordinary fibers can be used of at least one material in the bundle.
  • the filter segment 24 is capable of absorbing and reflecting small amounts of microwaves back into the aerosol generating member 22, having an enhanced heating effect.
  • the filter section with microwave shielding can prevent the high temperature ignition phenomenon of the aerosol generating product 20 in the strong microwave field area A, and can also promote the enhancement of microwave reflection, can effectively shield microwaves, and improve the safety during suction .
  • FIG. 12 shows an aerosol-generating product 20a in some embodiments of the present invention, which may include a cylindrical casing 21 and a columnar aerosol-generating component 22 and a cooling section disposed in the casing 21 sequentially from bottom to top 23 and filter segment 24.
  • the housing 21 may be made of at least one material selected from the group consisting of a cardboard tube, a polylactic acid material tube, a protein material tube, a vegetable glue material tube or a cellulose derivative material tube with a supporting function.
  • the cooling section 23 may use a polylactic acid/aluminum foil composite film, a paper filter rod, a polylactic acid non-woven fabric, polylactic acid particles, a polylactic acid tow braided tube, a zigzag polylactic acid folded film, and a cooling activated carbon composite material. made of at least one of the materials.
  • the filter segment 24 may be made of microwave shielding materials in some embodiments, for example, metal foam, conductive foam, carbon materials, polymer composite materials, mixed fabrics of metal conductive fibers and acetate tow may be used , Made of metal conductive fiber as the core material and at least one of the mixed fiber tow with the outer layer covering ordinary fibers.
  • the aerosol-generating article 20a may further include two microwave shielding layers 25 in some embodiments, respectively disposed on the entire end surfaces of both ends of the filter segment 24 . It can be understood that a shielding layer 25 can also be provided at one end of the filter segment 24 .
  • the shielding layer 25 can be made of highly conductive and gas-permeable materials, such as transparent electromagnetic shielding films, metallized films, microwave shielding glass, single-layer/multi-layer metal grids, transparent conductive films and glass
  • the composite shielding substrate, foam metal, carbon material, microwave shielding polymer composite material and other shielding materials are made of at least one.
  • the shielding layer 25, together with the filter section 24 with microwave shielding function, can prevent the high temperature ignition phenomenon of the aerosol generating product 20 in the strong microwave field area A, and can also promote the enhancement of microwave reflection, and can effectively shield microwaves , to improve the safety of suction.
  • FIG. 13 shows an aerosol-generating product 20b in some embodiments of the present invention, which may include a cylindrical casing 21 , a columnar aerosol-generating component 22 and a cooling section 23 sequentially arranged in the casing 21 from bottom to top and filter segment 24.
  • the housing 21 may be made of at least one material selected from the group consisting of a cardboard tube, a polylactic acid material tube, a protein material tube, a vegetable glue material tube or a cellulose derivative material tube with a supporting function.
  • the cooling section 23 may use a polylactic acid/aluminum foil composite film, a paper filter rod, a polylactic acid non-woven fabric, polylactic acid particles, a polylactic acid tow braided tube, a zigzag polylactic acid folded film, and a cooling activated carbon composite material. made of at least one of the materials.
  • the filter segment 24 may be made of microwave shielding materials in some embodiments, for example, metal foam, conductive foam, carbon materials, polymer composite materials, mixed fabrics of metal conductive fibers and acetate tow may be used , Made of metal conductive fiber as the core material and at least one of the mixed fiber tow with the outer layer covering ordinary fibers.
  • the aerosol-generating article 20b may further include a microwave shielding layer 25b in some embodiments, and the microwave shielding layer 25b may be disposed between the cooling section 23 and the filter section 24 to prevent microwaves from being conducted to the filter section 24 through the cooling section 23, Improve the safety of use.
  • the microwave shielding layer 25b may include a metal fiber layer in some embodiments, which includes a resilient flange 251b protruding from the housing 21, the flange 251b being used to overlap the edge of the opening 120 of the atomizing cavity 12, so as to be compatible with the atomization chamber 12.
  • the shielding shell of the chemical cavity 12 is electrically connected to form the shielding of the whole machine (as shown in FIG. 14 ).
  • the housing 21 may be made of at least one material selected from the group consisting of a cardboard tube, a polylactic acid material tube, a protein material tube, a vegetable glue material tube or a cellulose derivative material tube with a supporting function.
  • the cooling section 23 may use a polylactic acid/aluminum foil composite film, a paper filter rod, a polylactic acid non-woven fabric, polylactic acid particles, a polylactic acid tow braided tube, a zigzag polylactic acid folded film, and a cooling activated carbon composite material. made of at least one of the materials.
  • the filter segment 24 may be made of microwave shielding materials in some embodiments, for example, metal foam, conductive foam, carbon materials, polymer composite materials, mixed fabrics of metal conductive fibers and acetate tow may be used , Made of metal conductive fiber as the core material and at least one of the mixed fiber tow with the outer layer covering ordinary fibers.
  • the aerosol-generating article 20c may further include a microwave shielding layer 25b in some embodiments, and the microwave shielding layer 25b may be disposed between the cooling section 23 and the filter section 24 to prevent microwaves from being conducted to the filter section 24 through the cooling section 23, Improve the safety of use.
  • the microwave shielding layer 25b may include an elastic flange 251b protruding from the housing 21 in some embodiments, the flange 251b is used to overlap the edge of the opening 120 of the atomizing cavity 12 to shield the atomizing cavity 12
  • the shell is electrically connected to form the shield of the whole machine (as shown in Figure 14).
  • the aerosol-generating article 20c may further include a microwave shielding layer 25c in some embodiments, and the microwave shielding layer 25c is disposed on the upper end surface of the filter segment 24 to further enhance the shielding effect.
  • FIG. 16 shows an aerosol-generating product 20d in some embodiments of the present invention, which may include a cylindrical casing 21 , a columnar aerosol-generating component 22 and a cooling section 23 sequentially arranged in the casing 21 from bottom to top and filter segment 24.
  • the housing 21 may be made of at least one material selected from the group consisting of a cardboard tube, a polylactic acid material tube, a protein material tube, a vegetable glue material tube or a cellulose derivative material tube with a supporting function.
  • the cooling section 23 may use a polylactic acid/aluminum foil composite film, a paper filter rod, a polylactic acid non-woven fabric, polylactic acid particles, a polylactic acid tow braided tube, a zigzag polylactic acid folded film, and a cooling activated carbon composite material. made of at least one of the materials.
  • the filter segment 24 may be made of microwave shielding materials in some embodiments, for example, metal foam, conductive foam, carbon materials, polymer composite materials, mixed fabrics of metal conductive fibers and acetate tow may be used , Made of metal conductive fiber as the core material and at least one of the mixed fiber tow with the outer layer covering ordinary fibers.
  • the aerosol-generating article 20d may further include a microwave shielding layer 25b in some embodiments, and the microwave shielding layer 25b may be disposed between the cooling section 23 and the filter section 24 to prevent microwaves from being conducted to the filter section 24 through the cooling section 23, Improve the safety of use.
  • the microwave shielding layer 25b may include a resilient flange 251b protruding from the housing 21 and a sleeve 252b in some embodiments.
  • the flange 251b is used to overlap the edge of the opening 120 of the atomizing chamber 12 to be electrically connected to the shielding shell of the atomizing chamber 12 to form a shield for the whole machine (as shown in FIG. 14 ).
  • the sleeve 252b is sleeved on the side wall of the cooling section 23 .
  • FIG. 17 shows a partial structural schematic diagram of an aerosol generating device 10d in some embodiments of the present invention.
  • the aerosol generating device 10d includes a microwave generator 11d and an atomization cavity connected to the microwave generator 11d 12d and a fixing seat 13d disposed in the atomizing cavity 12d for fixing the aerosol generating product 20.
  • the microwave generator 11d includes a microwave transmitting antenna 113d for feeding microwaves into the atomizing cavity 12d.
  • the atomizing cavity 12d can be made of materials with high electrical conductivity and better light transmittance, such as transparent microwave shielding glass (including metal mesh shielding glass, metallized film shielding glass, etched metal mesh Grid shielding glass) and transparent non-glass materials (such as acrylic material, PVC plastic, PCTG, crystal material, etc.) coated with microwave shielding film or single-layer/multi-layer metal grid.
  • transparent microwave shielding glass including metal mesh shielding glass, metallized film shielding glass, etched metal mesh Grid shielding glass
  • transparent non-glass materials such as acrylic material, PVC plastic, PCTG, crystal material, etc. coated with microwave shielding film or single-layer/multi-layer metal grid.
  • the available preparation methods are vacuum coating such as sandwich process, laser/plasma etching process, magnetron sputtering or electron beam evaporation, or chemical vapor deposition, chemical thermal decomposition, sol-gel method to form metal film on glass surface Floor.
  • the atomizing cavity 12d is made of transparent material, and the user can directly observe the condition of aerosol suction and the degree of pollution in the atomizing cavity 12d, so as to facilitate timely cleaning and improve the service life of the aerosol generating device 10d.
  • the transparent atomizing cavity 12d has the unique characteristics of light transmission, color folding, and beautiful appearance, which can make the light change colorful, rich in variety, and strong in plasticity, fully combining practicality and artistry.
  • the transparent microwave shielding glass has the function of attenuating microwave radiation power, which can effectively shield microwave radiation, prevent leakage and reduce harm to the human body under the premise of ensuring high visible light transmittance.
  • the shielding glass can isolate most of the ultraviolet light, and prevent the internal devices of the cavity from being irradiated by the ultraviolet rays of the sun and aging.
  • the microwave transmitting antenna 113d and the fixing base 13d can also be made of transparent materials.
  • the fixing base 13d can be made of glass, high temperature resistant transparent plastic, polyetherketone (PEK) or transparent non-glass material.
  • the microwave transmitting antenna 113d can use transparent conductive metal oxide films (including ITO, FTO, AZO, NTO, etc.), AgHT series multi-layer films, and metal films with a thickness in the nanometer range (mainly including aluminum, copper, etc.) , silver, gold and other metal films), metal grids or transparent conductive inks painted by printers, etc.
  • microwave transmitting antenna 113d When the microwave transmitting antenna 113d is fabricated, vacuum coating such as spray coating, radio frequency magnetron sputtering coating technology, laser/plasma etching process, electron beam evaporation, etc. A transparent thin film layer is formed on the surface of the holder 13d by chemical vapor deposition, chemical thermal decomposition, and sol-gel methods.
  • the above-mentioned transparent microwave transmitting antenna 113d has the characteristics of light transparency, high electrical conductivity, high radiation efficiency and directional emission of microwaves. , which solves the shortcomings of the microwave transmitting antenna 113d being bulky and blocking the line of sight.
  • Some embodiments of the present invention also provide an aerosol-generating component 22, which can be a tobacco product, which can rapidly generate aerosol under microwave conditions.
  • the aerosol generating component 22 is a heat-not-burn tobacco product, and forms an aerosol in a heat-not-burn manner under the action of microwaves of 915MHz-30GHz.
  • the aerosol-generating component 22 may include tobacco 221, aerosol-forming agents 222 and functional particles 223 in some embodiments, wherein the functional particles 223 can absorb microwaves and convert the absorbed microwaves into thermal energy transfer
  • the functional particles can also reflect microwaves, so that other microwave-absorbing components in the aerosol-generating part 22 are heated by absorbing microwaves, thereby forming an aerosol.
  • the functional particles 223 also have excellent surface infrared radiation performance in some embodiments, for example, the emissivity of the functional particles 223 is greater than 0.8, preferably, the emissivity of the functional particles 223 is greater than 0.9.
  • the emissivity of the functional particles 223 is greater than 0.8, preferably, the emissivity of the functional particles 223 is greater than 0.9.
  • it can be achieved by adding an infrared radiation layer with a higher emissivity to the surface of the wave absorbing core with a lower emissivity.
  • the emissivity of the functional particles 223 thus formed can reach more than 0.95.
  • the absorbing material zinc oxide with relatively low emissivity it is more necessary to add a high emissivity layer to achieve it.
  • materials that have both good microwave absorption properties and high emissivity For example, carbon powder, ferric oxide and other composite materials with high wave absorption performance and emissivity are selected to achieve.
  • Tobacco 221 is an essential ingredient in the aerosol generating member 22 described above, and includes base tobacco.
  • the base tobacco is selected from at least one of cut tobacco and tobacco sheet.
  • the base tobacco is a mixture of cut tobacco and tobacco sheet.
  • the ratio of cut tobacco and tobacco sheet can be adjusted according to actual needs.
  • the tobacco 221 in the aerosol generating component 22 further includes at least one of flavor and inorganic filler. Adding flavor to the tobacco 221 can enrich the flavor of the aerosol generating member 22 .
  • the inorganic filler added in the tobacco 221 has a certain supporting effect on the basic tobacco, which is convenient for shaping. Of course, the types and amounts of spices and inorganic fillers can be selected and adjusted according to actual needs.
  • Aerosol former 222 is used to form the aerosol.
  • the aerosol former contains propylene glycol.
  • the aerosol former 222 adheres to the tobacco to some extent.
  • the aerosol-forming agent 222 contains a substance with good microwave absorption performance. Substances with good microwave absorption can be rapidly vaporized by directly absorbing microwaves, thereby producing smoke and achieving heating without burning. Specifically, the loss tangent of a substance with good microwave absorption performance to microwaves of a specific wavelength is greater than 0.1. Further, the mass percentage of substances with good microwave absorption performance in the aerosol-forming agent 222 is 1% to 50%.
  • the smoke is mainly generated by the boiling/evaporation of the substances with good microwave absorption properties, and the maximum temperature is the boiling point of the substances with good microwave absorption properties, so self-controlled temperature can be realized, Therefore, no temperature control parts are required.
  • the ability of the aerosol generating part 22 to absorb microwaves is weakened as the amount of the substance with good microwave absorbing performance decreases. After the substances with good microwave absorbing performance are completely released, the ability of the aerosol generating part 22 to absorb microwaves is greater than It can not continue to effectively absorb microwave energy to heat up, so it is not easy to cause unfavorable phenomena such as scorching.
  • the suction life of the above-mentioned aerosol generating part 22 has a threshold. Before this threshold, the aerosol generating part 22 has a good taste and the effective ingredients are fully released, but after the threshold is exceeded, the whole aerosol generating part is 22 The lifespan has expired, the active ingredients have been released, and the taste is not good. Therefore, the suction life of the aerosol generating member 22 can be precisely controlled by the addition amount of a substance having good microwave absorption properties (eg, propylene glycol) and the number of suction ports. also. Microwave heating has the characteristics of uniformity and temperature gradient from the inside to the outside, and there is no problem of insufficient heating of tobacco like the central heating device.
  • a substance having good microwave absorption properties eg, propylene glycol
  • the aerosol-forming agent 222 contains at least one of propylene glycol and glycerol. Further, the aerosol forming agent 222 contains propylene glycol, and the mass percentage content of propylene glycol is 1% to 50%. In an optional specific example, the mass percentage content of propylene glycol in the aerosol-forming agent 222 is 2%, 5%, 10%, 15%, 20%, 35% or 45%. Further, the mass percentage content of propylene glycol in the aerosol-forming agent 222 is 5% to 15%.
  • the aerosol-forming agent 222 also contains a nicotinic compound.
  • the problem of poor taste of the aerosol generating member 22 caused by the poor quality of tobacco leaves can be solved by adding nicotine compounds.
  • the problem of inconsistent taste of the aerosol generating part 22 caused by different batches of tobacco leaves can also be improved by adding nicotine compounds.
  • the nicotinic compound is selected from at least one of nicotine and nicotine salts.
  • the mass percentage content of the nicotinic compounds in the aerosol-forming agent 222 is 0.1% to 33%. In an optional specific example, the mass percentage content of the nicotinic compound in the aerosol-forming agent is 0.1%, 2%, 8%, 10%, 15%, 20%, 25% or 33%.
  • the aerosol-forming agent 222 may also contain a non-tobacco flavoring agent.
  • the non-tobacco flavoring agent is selected from at least one of alcoholic flavoring agents (eg, menthol) and aldehyde flavoring agents (eg, melon). In some other embodiments, the non-tobacco flavoring agent is not limited to the above, and other edible non-tobacco flavoring agents can also be used.
  • the surface of the functional particle is rough. Roughening the surface of the functional particles 223 can prevent bumping, which is beneficial to fully atomize the tobacco 221 and the aerosol-forming agent 222 .
  • the functional particle 223 includes a wave absorbing material 2231 and an infrared radiation layer 2232 formed on the outer surface of the wave absorbing material 2231 .
  • the dielectric loss tangent or hysteresis loss tangent of the wave absorbing material 2231 is greater than 0.1.
  • the wave absorbing material is selected from at least one of silicon carbide, zinc oxide, carbon powder, ferric oxide and ferric tetroxide.
  • the material of the infrared radiation layer 2232 is selected from cordierite, perovskite (AB2O4, such as NiCr2O4, A is one or more of La, Sr, Ca, Mg, Bi, N, B is At least one of Al, Ni, Fe, Co, Mn, Mo, Cr (one or more of) materials.
  • the functional particles are granular, and the particle size of the functional particles does not exceed 100 ⁇ m.
  • the particle size of the functional particles is 2.5 ⁇ m, 10 ⁇ m, 15 ⁇ m, 20 ⁇ m, 30 ⁇ m, 40 ⁇ m, 50 ⁇ m, 60 ⁇ m, 70 ⁇ m, 80 ⁇ m or 100 ⁇ m.
  • the particle size of the functional particles is 2.5 ⁇ m to 100 ⁇ m.
  • the particle size of the functional particles is 10 ⁇ m ⁇ 60 ⁇ m.
  • the shape of the functional particles 223 is not limited to granular, and may be other shapes. For example, filamentous etc.
  • the functional particles 223 have the ability to reflect, absorb microwaves, and release infrared radiation, and can play the following roles: (1) Make substances with good microwave absorption properties (such as propylene glycol, glycerol, etc.) in the aerosol generating component 22 ) can receive more microwaves, so that substances with good microwave absorption properties can absorb more microwaves; (2) the functional particles 223 absorb microwave energy to heat up, and the heat heats the nearby tobacco 221 and aerosol-forming agent 222 through thermal conduction; (3) After the functional particles 223 are heated up, they transmit energy to the tobacco 221 and the aerosol-forming agent 222 through strong infrared radiation.
  • substances with good microwave absorption properties such as propylene glycol, glycerol, etc.
  • the above-mentioned aerosol generating member 22 is in the shape of a sheet, a sphere or an ellipsoid.
  • the shape of the above-mentioned aerosol generating member 22 is not particularly limited, and may also be other feasible shapes.
  • the parts of tobacco are 40 parts to 98 parts
  • the parts of aerosol forming agents are 1 part to 55 parts
  • the parts of functional particles are 1 part to 55 parts. 1 to 55 servings.
  • the parts of tobacco are 40 to 90 parts
  • the parts of aerosol forming agent are 5 parts to 55 parts
  • the parts of functional particles are 5 parts to 55 parts.
  • the number is 5 to 55 servings.
  • the parts of tobacco are 40 to 90 parts
  • the parts of aerosol forming agent are 5 to 55 parts
  • the parts of functional particles are The number is 15 to 45 copies.
  • the parts of tobacco are 60 to 90 parts
  • the parts of aerosol-forming agent are 10 to 55 parts
  • the parts of functional particles are The number is 10 to 40 servings.
  • the parts of tobacco are 60 to 70 parts
  • the parts of aerosol forming agent are 10 to 25 parts
  • the parts of functional particles are The number is 15 to 25.
  • the above-mentioned aerosol generating member 22 has at least the following advantages:
  • the aerosol generating part 22 includes tobacco 221 , an aerosol forming agent 222 and functional particles 223 , and the aerosol generating part 22 can quickly generate aerosol by using microwaves of 915MHz to 30GHz.
  • the aerosol can be generated in a very short time (for example, 1 second), and the amount of aerosol generated in a certain period of time (for example, 4 seconds) is much larger than that of traditional heat-not-burn aerosol-generating products in the same time.
  • the amount of smoke generated by the aerosol does not require preheating, and the traditional preheating time is about 20 seconds; it can greatly improve the user experience.
  • the utilization rate of tobacco 221 is high: the uniformity of microwave heating and the temperature gradient from the inside to the outside avoid the problem of insufficient tobacco 221 and improve the utilization rate of tobacco 221.
  • Some embodiments of the present invention also provide a method for preparing the above-mentioned aerosol generating component 22, the preparation method comprising the following steps:
  • the aerosol-generating member 22 After mixing the tobacco 221, the aerosol-forming agent 222, and the functional particles 223, the aerosol-generating member 22 is prepared.
  • the specific compositions and dosages of the tobacco 221, the aerosol-forming agent 222 and the functional particles 223 are as described above, and will not be repeated here.
  • the mixture after mixing the tobacco 221, the aerosol-forming agent 222 and the functional particles 223, the mixture further includes forming the mixture formed by the tobacco 221, the aerosol-forming agent 222 and the functional particles 223.
  • the molding process can be a molding process commonly used in the art.
  • the preparation method of the above-mentioned aerosol generating component 22 is simple and easy to industrialize production.
  • FIG. 20 shows an aerosol generating device 10e in some embodiments of the present invention, which may include a microwave generator 11 , an atomization cavity 12 connected to the microwave generator 11 , and an atomization cavity 12 disposed in the atomization cavity 12
  • the holder 13 for fixing the aerosol-generating article 20.
  • the top wall of the atomizing cavity 12 has an opening 120 that communicates with the outside world, and the microwave generator 11 is used for feeding microwaves into the atomizing cavity 12 .
  • the fixing base 13 is used for detachably fixing the aerosol-generating product 20 therein, so that the aerosol-generating product 20 can be heated by microwaves by microwaves.
  • the microwave generator 11 may include a housing 111 , a microwave generating circuit 112 disposed in the housing 111 , and a microwave transmitting antenna 113 e connected to the microwave generating circuit 112 .
  • the microwave transmitting antenna 113e can extend into the atomizing cavity 12, and is spirally distributed on the outer wall surface of the fixing base 13, so as to form a strong microwave field area in the middle of the fixing base 13 during operation.
  • the inner wall surface of the atomizing cavity 12 can also reflect the microwaves emitted by the microwave transmitting antenna 113e to the strong microwave field area, so as to further strengthen the microwave field in the strong microwave field area.

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Abstract

一种气溶胶产生系统(1)及其气溶胶生成制品(20),该气溶胶生成制品(20)能够在微波作用下生成气溶胶,其包括烟草(221)、气溶胶形成剂(222)和功能粒子(223),功能粒子(223)能够吸收微波,并具备红外辐射性能;功能粒子(223)能够将吸收的微波转换为热能后传递给烟草(221)和气溶胶形成剂(222)。通过选定具备红外辐射性能的功能粒子(223),能够增强传导传热、辐射传热,实现功能粒子(223)的热量迅速传递给烟草介质。

Description

气溶胶产生系统及其气溶胶生成制品 技术领域
本发明涉及气溶胶产生技术,尤其涉及一种气溶胶产生系统及其气溶胶生成制品。
背景技术
气溶胶产生装置能够对卷烟等气溶胶生成制品进行雾化而形成烟雾,烟雾因含有大量尼古丁和香味而能够很好地满足烟民的习惯性需求。但是,对于传统的气溶胶产生装置,当采用加热不燃烧的方式对卷烟进行雾化时,需要消耗十秒至三十秒不等的较长预热时间才能到达卷烟雾化所需的温度,使得卷烟难以在短时间内快速雾化以形成用户可抽吸的烟雾,导致气溶胶产生装置难以满足用户体验。
技术问题
针对上述技术中存在的不足之处,本发明提供一种改进的气溶胶产生系统及其气溶胶生成制品。
技术解决方案
为实现上述目的,本发明提供了一种气溶胶生成制品,能够在微波作用下生成气溶胶,所述气溶胶生成制品包括烟草、气溶胶形成剂和功能粒子,所述功能粒子能够吸收微波,并具备红外辐射性能;所述功能粒子能够将吸收的所述微波转换为热能后传递给所述烟草和所述气溶胶形成剂。
在一些实施例中,以质量份数计,所述烟草的份数为40份~98份,所述气溶胶形成剂的份数为1份~55份,所述功能粒子的份数为1份~55份。
在一些实施例中,所述功能粒子包括吸波材料,所述吸波材料选自碳化硅、氧化锌、碳、三氧化二铁及四氧化三铁中的至少一种。
在一些实施例中,所述功能粒子包括多孔材料。
在一些实施例中,所述功能粒子包括吸波材料以及形成于所述吸波材料表面的红外辐射层。
在一些实施例中,所述红外辐射层的材料选自堇青石、钙钛矿型材料中的至少一种。
在一些实施例中,所述功能粒子包括兼具微波吸收性能和红外辐射性能的单一材料。
在一些实施例中,所述功能粒子的辐射率大于0.8。
在一些实施例中,所述功能粒子的辐射率大于0.9。
在一些实施例中,所述功能粒子的粒径不超过100μm。
在一些实施例中,所述功能粒子的粒径为2.5μm ~100μm。
在一些实施例中,所述功能粒子的粒径为10μm ~60μm。
在一些实施例中,所述气溶胶形成剂包括丙二醇。
在一些实施例中,所述气溶胶形成剂中还含有烟碱类化合物,所述烟碱类化合物选自尼古丁及尼古丁盐中的至少一种。
在一些实施例中,所述气溶胶形成剂中所述烟碱类化合物的质量百分含量为0.1%~33%。
提供 一种气溶胶产生系统,包括上述任一项所述的气溶胶生成制品以及用于对所述气溶胶生成制品进行微波加热的气溶胶产生装置。
有益效果
本发明的有益效果是:通过选定具备红外辐射性能的功能粒子,能够增强传导传热、辐射传热, 实现功能粒子的热量迅速传递给烟草介质。
附图说明
图1为本发明一些实施例中的气溶胶产生系统的结构示意图。
图2为图1所示气溶胶产生系统的气溶胶生成制品与气溶胶产生装置分离的示意图。
图3为图1所示气溶胶产生系统的气溶胶产生装置的电路原理框图。
图4为本发明另一些实施例中的气溶胶产生装置的电路原理框图。
图5为本发明再一些实施例中的气溶胶产生装置的电路原理框图。
图6为本发明还一些实施例中的气溶胶产生装置的电路原理框图。
图7为本发明其他一些实施例中的气溶胶产生装置的电路原理框图。
图8为本发明一些实施例中的气溶胶产生装置的微波控制流程图。
图9为本发明一些实施例中的气溶胶产生装置的微波场强分布示意图。
图10为本发明一些实施例中的气溶胶产生装置的雾化腔体的壳体内部结构示意图。
图11为本发明一些实施例中的气溶胶生成制品的内部结构示意图。
图12为本发明另一些实施例中的气溶胶生成制品的内部结构示意图。
图13为本发明再一些实施例中的气溶胶生成制品的内部结构示意图。
图14为图13所示气溶胶生成制品的使用状态参考图。
图15为本发明还一些实施例中的气溶胶生成制品的内部结构示意图。
图16为本发明其他一些实施例中的气溶胶生成制品的内部结构示意图。
图17为本发明一些实施例中的气溶胶产生装置的雾化腔体的结构示意图。
图18为本发明一些实施例中的气溶胶生成制品的局部放大结构示意图。
图19为图18所示气溶胶生成制品的功能粒子的剖面结构示意图。
图20为本发明再一些实施例中的气溶胶产生装置的结构示意图。
本发明的实施方式
为了便于理解本发明,下面将对本发明进行更全面的描述,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使本发明公开内容更加透彻全面。
需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。当使用术语“垂直的”、“水平的”、“左”、“右”、“上”、“下”、“内”、“外”、“底部”等指示方位或位置关系时,是为基于附图所示的方位或位置关系,仅为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。
图1及图2示出了本发明一些实施例中的气溶胶产生系统1,该气溶胶产生系统1可包括气溶胶产生装置10以及与该气溶胶产生装置10可拆卸地连接的气溶胶生成制品20。该气溶胶产生装置10用于对该气溶胶生成制品20的气溶胶生成基质进行加热,以产生气溶胶。该气溶胶产生装置10在一些实施例中可为加热不燃烧式气溶胶产生装置,且可为手持式,其可用于加热包含固态烟草的气溶胶生成制品20,例如烟支。可以理解地,气溶胶生成制品20并不局限于是烟支,其也可以是烟饼或烟块。再可以理解地,气溶胶生成制品20还可以是包括液态烟油的气溶胶生成制品。
再如图所示,气溶胶产生装置10在一些实施例中可包括微波发生器11、与该微波发生器11相连接的雾化腔体12以及设置于该雾化腔体12内的用于固定气溶胶生成制品20的固定座13。雾化腔体12用于界定出一个微波加热腔122。雾化腔体12的顶壁上具有一个将微波加热腔122与外界相连通的开口120,以供气溶胶生成制品20的插入该微波加热腔122内。微波发生器11用于往微波加热腔122内馈入微波,其工作频段可为915MHz-30GHz。固定座13设置于微波加热腔122内,用于供气溶胶生成制品20可拆卸地固定于其中,从而对气溶胶生成制品20进行微波加热。可以理解地,当气溶胶生成制品20为不自带吸嘴的烟饼或烟块时,上述的供溶胶生成制品20插入的开口120也可以没有,而用可开合的门替代,同时可在雾化腔体12上设置具有微波屏蔽功能的吸嘴。再可以理解地,固定座13在一些实施例中也可以省略。
雾化腔体12在一些实施例中可通过底部与微波发生器11一体地或可拆卸地连接,雾化腔体12的壳体在一些实施例中可包括具有微波屏蔽作用的金属材料或其它高导电性能材料、镀金属薄膜的硬塑料、透明屏蔽玻璃等非金属材料或多层金属网栅、薄膜与非金属复合屏蔽材料。可以理解地,雾化腔体12的开口120并不局限于开设于顶壁上,根据需要,开设在侧壁上也可以。
微波发生器11在一些实施例中可包括壳体111、设置于该壳体111内的微波生成电路112以及与微波生成电路112相连接的微波发射天线113。微波生成电路112在一些实施例中可包括固态微波源。微波发射天线113在一些实施例中可伸入到雾化腔体12内,用于将微波生成电路112产生的微波信号向雾化腔体12内发射。另外,微波发射天线113位于固定座13外部,也即在工作过程中微波发射天线113不会插入到收容于固定座13中的气溶胶生成制品20中,实现气溶胶生成制品20的气溶胶生成基质的非接触式加热,以方便气溶胶生成制品20的插拔。微波发射天线113的数量可以是一个或一个以上。微波发生器11在一些实施例中可包括设置于壳体111内的电池1101、散热器1102以及用于连接微波发射天线113的连接器1103,电池1101用于给整个装置供电。
一同参阅图3,微波发生器11在一些实施例中可包括微波控制电路114和反馈采集电路115,微波控制电路114分别连接微波生成电路112和反馈采集电路115。该气溶胶产生装置10的工作过程可为:微波控制电路114确定预设微波频率,控制微波生成电路112按预设微波频率生成微波。微波发射天线113在预设微波频率范围内扫频发射微波,至少部分微波聚集在雾化腔体12以加热气溶胶生成制品20。需要说明的是,微波发射天线113在预设微波频率范围内扫频发射微波需要通过微波控制电路114实现,微波控制电路114在预设微波频率范围扫频确定预设微波频率,例如从预设微波频率范围的最小频率逐渐增大频率至预设微波频率范围的最大频率,或从预设微波频率范围的最小频率按照预设频率间隔逐渐增大频率至预设微波频率范围的最大频率,或从预设微波频率范围的最大频率逐渐减小频率至预设微波频率范围的最小频率,或从预设微波频率范围的最大频率按照预设频率间隔逐渐减小频率至预设微波频率范围的最小频率。又例如,预设微波频率范围内包括至少两个预设微波频率点,按照预设顺序依次发送每个预设微波频率点至微波生成电路112。
进一步地,反馈采集电路115在微波发射天线113发射微波后采集微波发射天线113发射的预设微波频率微波对应的反馈信号,将反馈信号传输至微波控制电路114,微波控制电路114根据反馈信号选择微波发射频率维持或修正预设微波频率,即选择合适的微波发射频率以使雾化腔体121中的气溶胶生成制品20达到最佳雾化状态。作为选择,选择气溶胶生成制品20吸收最多的微波发射频率作为最优微波发射频率,气溶胶产生装置10以该最优微波发射频率发射微波,直至下一次微波扫频。在一些实施例中,使用微波直接加热气溶胶生成制品20,且通过扫频调整微波发射频率,加热效率高,延长设备使用寿命。
在一些实施例中,反馈信号为反馈电流值,反馈采集电路115为电流采集电路,电流采集电路将目标对象在微波作用下产生的感应电流值作为反馈电流值。在一些实施例中,反馈信号为反馈电压值,反馈采集电路115为电压采集电路,电压采集电路将目标对象在微波作用下产生的感应电压值作为反馈电压值。在一些实施例中,反馈信号为反馈电容值,反馈采集电路115为电容采集电路,电容采集电路将目标对象在微波作用下产生的感应电容值作为反馈电容值。在一些实施例中,反馈信号为反馈温度值,反馈采集电路115为温度采集电路,温度采集电路采集目标对象在微波作用下的温度值。作为选择,目标对象可为气溶胶生成制品20,温度采集电路采集气溶胶生成制品20在微波作用下的温度值。
如图4所示,反馈信号为反向微波功率,反馈采集电路115为微波反向功率检测器116。微波发射后,并非所有微波都会被气溶胶生成制品20吸收,部分未被吸收的微波被反向微波功率检测,得到反向微波功率。作为选择,微波发射天线113作为未吸收微波的接收端,微波反向功率检测器116检测微波发射天线113接收的反向微波功率,微波发射天线113吸收部分未被气溶胶生成制品20吸收的微波,微波反向功率检测器116检测微波发射天线113吸收微波的功率得到反向微波功率。进一步,得到反向微波功率后,微波控制电路114根据反向微波功率选择最优微波发射频率,例如微波控制电路114选择反向微波功率最小值所对应的微波发射频率,或微波控制电路114选择反向微波功率最小值所对应的微波发射频率附近范围的微波发射频率。
如图5所示,微波发生器11在一些实施例可包括与微波控制电路114连接的微波正向功率检测器117,微波正向功率检测器117用于采集微波发射功率。微波控制电路114可根据微波发射功率和反向微波功率选择最优微波发射频率,例如根据反向微波功率和微波发射功率的比值选择最优微波发射频率,选择反向微波功率和微波发射功率的比值最小时对应的微波发射频率。
如图6所示,微波发生器11在一些实施例可包括功率放大器118,微波生成电路112的输出端连接功率放大器118的第一输入端,功率放大器118的输出端连接微波发射天线113;微波控制电路114连接功率放大器118,微波控制电路114根据反馈信号调整功率放大器118。可以理解地,微波控制电路114可控制功率放大器118的放大倍数。
如图7所示,微波发生器11在一些实施例可功率调节器119,微波控制电路114连接功率调节器119的输入端,功率调节器119的输出端连接功率放大器118的第二输入端,微波控制电路114根据反馈信号调整功率调节器119。可以理解的,功率放大器118和功率调节器119可以为两个独立电子元件,也可为集成电子元件,该集成电子元件可实现功率放大器118和功率调节器119两种功能。作为选择,微波控制电路114根据反馈信号同时调整功率放大器118和功率调节器119,实现微波更大范围的发射功率调整。
一同参考图8,气溶胶产生装置10中微波控制方法在一些实施例中可包括下述步骤:
S1、微波控制电路114控制微波生成电路112生成微波,使微波发射天线113在预设微波频率范围内扫频发射微波,微波用于加热雾化腔体12中的气溶胶生成制品20。具体地,微波控制电路114确定预设微波频率,控制微波生成电路112按预设微波频率生成微波。微波发射天线113在预设微波频率范围内扫频发射微波,至少部分微波聚集在雾化腔体12以加热气溶胶生成制品20。需要说明的是,微波发射天线113在预设微波频率范围内扫频发射微波需要通过微波控制电路114实现,微波控制电路114在预设微波频率范围扫频确定预设微波频率,例如从预设微波频率范围的最小频率逐渐增大频率至预设微波频率范围的最大频率,或从预设微波频率范围的最小频率按照预设频率间隔逐渐增大频率至预设微波频率范围的最大频率,或从预设微波频率范围的最大频率逐渐减小频率至预设微波频率范围的最小频率,或从预设微波频率范围的最大频率按照预设频率间隔逐渐减小频率至预设微波频率范围的最小频率。又例如,预设微波频率范围内包括至少两个预设微波频率点,按照预设顺序依次发送每个预设微波频率点至微波生成电路。
S2、反馈采集电路115采集微波对应的反馈信号,将反馈信号发送至微波控制电路114。具体地,反馈采集电路115在微波发射天线113发射微波后采集微波发射天线113发射的预设微波频率微波对应的反馈信号,将反馈信号传输至微波控制电路114。
S3、扫频发射微波结束后,微波控制电路114根据反馈信号选择微波发射频率。具体地,扫频发射微波结束后,微波控制电路114根据反馈信号选择微波发射频率维持或修正预设微波频率,即选择合适的微波发射频率以使雾化腔中的气溶胶生成制品20达到最佳雾化状态。作为选择,选择气溶胶生成制品20吸收最多的微波发射频率作为最优微波发射频率,气溶胶产生装置10以该最优微波发射频率发射微波,直至下一次微波扫频。
在一些实施例中,使用微波直接加热气溶胶生成制品20,且通过扫频调整微波发射频率,加热效率高,延长设备使用寿命。
在一些实施例的微波控制方法中,步骤S3中微波控制电路114根据反馈信号选择微波发射频率包括:微波控制电路114根据反馈信号选择微波发射频率和微波发射功率,同时调整微波发射频率和微波发射功率,使雾化腔体12中的气溶胶生成制品20达到最佳雾化状态。
在一些实施例的微波控制方法中,步骤S2中反馈信号为反向微波功率。微波发射后,并非所有微波都会被气溶胶生成制品20吸收,部分未被吸收的微波被反向微波功率检测,得到反向微波功率。对应的,步骤S3中微波控制电路114根据反馈信号选择微波发射频率包括:微波控制电路114选择反向微波功率最小值所对应的微波发射频率。
在一些实施例的微波控制方法中,气溶胶产生装置10在制造过程中会存在误差,该误差可能导致出厂时预设的微波发射频率并非最优微波发射频率,因此需要对预设微波发射频率进行校准。在步骤S1之前还包括:S101、微波控制电路114接收到微波频率选择指令,微波频率选择指令可由实体按键或虚拟按键等产生。当然,该步骤可在出厂时完成,也可在用户首次使用时完成。
在一些实施例的微波控制方法中,因每种气溶胶生成制品20对应的微波频率不同,即每种气溶胶生成制品20共振发热的微波频率不同,为达到最好的加热效果,在步骤S1之前还包括:S102、微波控制电路114接收到气溶胶生成制品安装完毕指令,即在用户新安装或更换气溶胶生成制品20后,产生气溶胶生成制品20安装完毕指令。
在一些实施例的微波控制方法中,随着气溶胶生成制品20的消耗,气溶胶生成制品20需要加热的位置不断变化,为使微波能准确加气溶胶生成制品20,在步骤S1之前还包括:S103、微波控制电路114接收到抽吸指令,用户每次抽吸时产生抽吸指令。
在一些实施例的微波控制方法中,随着气溶胶生成制品20的消耗,气溶胶生成制品20需要加热的位置不断变化,为使微波能准确加热气溶胶生成制品20,在步骤S1之前还包括:S104、微波控制电路114每间隔预设抽吸时间。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。
可以理解地,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。本领域的技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。
一同参阅图9,雾化腔体12内部在一些实施例中可包括强微波场区域A和弱微波场区域B,其中,其中强微波场区域A分布于固定座13末端附近,即气溶胶生成制品20的气溶胶生成部件22所在区域,弱微波场区域B分布于固定座靠近开口120的位置。此种微波场分布令得更多微波于固定座13末端附近对气溶胶生成制品20的气溶胶生成部件22进行微波加热,以更充分地利用微波,降低能耗,提高加热效率。而弱微波场区域B对应固定座13的开口120位置,可以方便对微波进行屏蔽,降低微波经由固定座13开口泄漏的几率。另外,气溶胶生成制品20的微波屏蔽材料优选地设置于该开口120附近,处于弱微波场中,可以防止屏蔽材料在较强微波场区域时的高温打火现象,提高了抽吸时的安全性。
一同参阅图10,在一些实施例中,雾化腔体12在一些实施例中可包括位于内侧的微波反射层121以及位于外侧微波屏蔽层122。微波反射层121与微的微波发射天线113配合,形成上述强微波场区域A和弱微波场区域B。具体地,可以根据雾化腔体12的尺寸大小以及微波发射天线113的位置布局,让雾化腔体12内的预定区域成为强微波场区域A,预定区域成为弱微波场区域B。微波屏蔽层122用以防止微波泄漏,产生微波污染。雾化腔体12在一些实施例中可呈圆柱状或其他形状。
固定座13在一些实施例中可呈圆筒状,其悬挂在雾化腔体12的顶壁下方,并与雾化腔体12顶壁上的开口120相连通。固定座13在一些实施例中可采用陶瓷、耐高温塑料等微波易穿透材料制成。开口120用于供气溶胶生成制品20插入雾化腔体12中,并被固定座13固定。
在一些实施例中,微波由微波生成电路112产生,通过连接器1103和微波发射天线113导入雾化腔体12内,在微波发射天线113上方形成强微波场区域A,位于微波发射天线113上方的气溶胶生成制品20中的气溶胶生成制品处于强微波场内,在微波作用下发生分子间振动,产生大量热量,从而形成气溶胶。该气溶胶生成制品20的加热方式,由传统的发热片热传导加热改为微波辐射加热,实现加热方式的转变。微波加热具备由外向内加热、加热速度快、加热均匀等优点。该气溶胶生成制品20的固定依靠固定座13的侧壁和底部,无需借由其他物体插入该气溶胶生成制品20,因此在该气溶胶生成制品20抽吸完毕后,不存在发热片和该气溶胶生成制品20粘连的问题。
图11示出了本发明一些实施例中的气溶胶生成制品20,其可包括圆筒状的外壳21以及由下到上依序设置于该外壳21内的柱状气溶胶生成部件22、降温段23和滤嘴段24。当气溶胶生成制品20插入固定座13中时,气溶胶生成部件22处于强微波场区域A,以借由微波加热产生气溶胶;滤嘴段24至少部分外露于雾化腔体12,以供用户用嘴吸取气溶胶;降温段23用于对气溶胶流入滤嘴段24之前进行降温,防止烫嘴。
外壳21在一些实施例中可采用具有支撑作用的硬纸管、聚乳酸材料管、蛋白质材料管、植物胶类材料管或纤维素衍生物材料管等制成。降温段23在一些实施例中可采用聚乳酸/铝箔复合薄膜、纸质滤棒、聚乳酸无纺布、聚乳酸颗粒、聚乳酸丝束编织管、锯齿状聚乳酸折叠薄膜、或降温活性炭复合材料等制成。滤嘴段24在一些实施例中可采用聚乳酸丝束或醋酸纤维丝束等制成。
在一些实施例中,为了防止微波经由开口120泄漏,滤嘴段24可采用具有屏蔽作用的材料制成。具体地,可采用泡沫金属、导电泡棉、碳材料、聚合物复合材料、金属导电纤维与醋酸纤维丝束的混合织物、以金属导电纤维为芯材与外层包覆普通纤维的混合纤维丝束中的至少一种材料制成。该滤嘴段24能够吸收、反射少量的微波返回到气溶胶生成部件22中,具有一个增强加热作用。该具有微波屏蔽的滤嘴段能够防止气溶胶生成制品20在较强微波场区域A时的高温打火现象,也能促进微波反射的增强作用,可以有效屏蔽微波,提高抽吸时的安全性。
图12示出了本发明一些实施例中的气溶胶生成制品20a,其可包括圆筒状的外壳21以及由下到上依序设置于该外壳21内的柱状气溶胶生成部件22、降温段23和滤嘴段24。外壳21在一些实施例中可采用具有支撑作用的硬纸管、聚乳酸材料管、蛋白质材料管、植物胶类材料管或纤维素衍生物材料管中的至少一种材料制成。降温段23在一些实施例中可采用聚乳酸/铝箔复合薄膜、纸质滤棒、聚乳酸无纺布、聚乳酸颗粒、聚乳酸丝束编织管、锯齿状聚乳酸折叠薄膜、降温活性炭复合材料中的至少一种材料制成。滤嘴段24在一些实施例中可采用有微波屏蔽作用的材料制成,例如,可采用泡沫金属、导电泡棉、碳材料、聚合物复合材料、金属导电纤维与醋酸纤维丝束的混合织物、以金属导电纤维为芯材与外层包覆普通纤维的混合纤维丝束中的至少一种材料制成。气溶胶生成制品20a在一些实施例中还可包括两个微波屏蔽层25,分别设置于滤嘴段24的两端的整个端面上。可以理解地,也可以在滤嘴段24的其中一端设置屏蔽层25。屏蔽层25在一些实施例中可采用高导电和透气性材料制成,如透明电磁屏蔽膜、镀金属层薄膜、微波屏蔽玻璃、单层/多层金属栅格、透明导电膜与玻璃制成的复合屏蔽基材、泡沫金属、碳材料、微波屏蔽聚合物复合材料等屏蔽材料中的至少一种制成。屏蔽层25与具有具有微波屏蔽功能的滤嘴段24一道,能够防止气溶胶生成制品20在较强微波场区域A时的高温打火现象,也能促进微波反射的增强作用,可以有效屏蔽微波,提高抽吸时的安全性。
图13出了本发明一些实施例中的气溶胶生成制品20b,其可包括圆筒状的外壳21以及由下到上依序设置于该外壳21内的柱状气溶胶生成部件22、降温段23和滤嘴段24。外壳21在一些实施例中可采用具有支撑作用的硬纸管、聚乳酸材料管、蛋白质材料管、植物胶类材料管或纤维素衍生物材料管中的至少一种材料制成。降温段23在一些实施例中可采用聚乳酸/铝箔复合薄膜、纸质滤棒、聚乳酸无纺布、聚乳酸颗粒、聚乳酸丝束编织管、锯齿状聚乳酸折叠薄膜、降温活性炭复合材料中的至少一种材料制成。滤嘴段24在一些实施例中可采用有微波屏蔽作用的材料制成,例如,可采用泡沫金属、导电泡棉、碳材料、聚合物复合材料、金属导电纤维与醋酸纤维丝束的混合织物、以金属导电纤维为芯材与外层包覆普通纤维的混合纤维丝束中的至少一种材料制成。气溶胶生成制品20b在一些实施例中还可包括微波屏蔽层25b,微波屏蔽层25b可设置于降温段23和滤嘴段24之间,以防止微波经由降温段23传导至滤嘴段24,提升使用的安全性。微波屏蔽层25b在一些实施例中可包括金属纤维层,其包括突出于外壳21的弹性凸缘251b,该凸缘251b用于搭接到雾化腔体12的开口120边缘上,以与雾化腔体12的屏蔽壳体电连接,形成整机的屏蔽(如图14所示)。
图15示出了本发明一些实施例中的气溶胶生成制品20c,其可包括圆筒状的外壳21以及由下到上依序设置于该外壳21内的柱状气溶胶生成部件22、降温段23和滤嘴段24。外壳21在一些实施例中可采用具有支撑作用的硬纸管、聚乳酸材料管、蛋白质材料管、植物胶类材料管或纤维素衍生物材料管中的至少一种材料制成。降温段23在一些实施例中可采用聚乳酸/铝箔复合薄膜、纸质滤棒、聚乳酸无纺布、聚乳酸颗粒、聚乳酸丝束编织管、锯齿状聚乳酸折叠薄膜、降温活性炭复合材料中的至少一种材料制成。滤嘴段24在一些实施例中可采用有微波屏蔽作用的材料制成,例如,可采用泡沫金属、导电泡棉、碳材料、聚合物复合材料、金属导电纤维与醋酸纤维丝束的混合织物、以金属导电纤维为芯材与外层包覆普通纤维的混合纤维丝束中的至少一种材料制成。气溶胶生成制品20c在一些实施例中还可包括微波屏蔽层25b,微波屏蔽层25b可设置于降温段23和滤嘴段24之间,以防止微波经由降温段23传导至滤嘴段24,提升使用的安全性。微波屏蔽层25b在一些实施例中可包括突出于外壳21的弹性凸缘251b,该凸缘251b用于搭接到雾化腔体12的开口120边缘上,以与雾化腔体12的屏蔽壳体电连接,形成整机的屏蔽(如图14所示)。气溶胶生成制品20c在一些实施例中还可包括微波屏蔽层25c,该微波屏蔽层25c设置于滤嘴段24的上端面上,以进一步提升屏蔽效果。
图16示出本发明一些实施例中的气溶胶生成制品20d,其可包括圆筒状的外壳21以及由下到上依序设置于该外壳21内的柱状气溶胶生成部件22、降温段23和滤嘴段24。外壳21在一些实施例中可采用具有支撑作用的硬纸管、聚乳酸材料管、蛋白质材料管、植物胶类材料管或纤维素衍生物材料管中的至少一种材料制成。降温段23在一些实施例中可采用聚乳酸/铝箔复合薄膜、纸质滤棒、聚乳酸无纺布、聚乳酸颗粒、聚乳酸丝束编织管、锯齿状聚乳酸折叠薄膜、降温活性炭复合材料中的至少一种材料制成。滤嘴段24在一些实施例中可采用有微波屏蔽作用的材料制成,例如,可采用泡沫金属、导电泡棉、碳材料、聚合物复合材料、金属导电纤维与醋酸纤维丝束的混合织物、以金属导电纤维为芯材与外层包覆普通纤维的混合纤维丝束中的至少一种材料制成。气溶胶生成制品20d在一些实施例中还可包括微波屏蔽层25b,微波屏蔽层25b可设置于降温段23和滤嘴段24之间,以防止微波经由降温段23传导至滤嘴段24,提升使用的安全性。微波屏蔽层25b在一些实施例中可包括突出于外壳21的弹性凸缘251b以及套筒252b。该凸缘251b用于搭接到雾化腔体12的开口120边缘上,以与雾化腔体12的屏蔽壳体电连接,形成整机的屏蔽(如图14所示)。该套筒252b套介于降温段23的侧壁上。
图17示出本发明一些实施例中的气溶胶产生装置10d的局部结构示意图,如图所示,气溶胶产生装置10d包括微波发生器11d、与该微波发生器11d相连接的雾化腔体12d以及设置于该雾化腔体12d内的用于固定气溶胶生成制品20的固定座13d。微波发生器11d包括用于往雾化腔体12d内馈入微波的微波发射天线113d。
在一些实施例中,雾化腔体12d可采用高导电和透光度较好的材料制成,如透明微波屏蔽玻璃(包括夹金属丝网屏蔽玻璃、镀金属膜屏蔽玻璃、刻蚀金属网栅屏蔽玻璃)和镀微波屏蔽膜或单层/多层金属栅格的透明非玻璃材料(如亚克力材料、PVC 塑料、PCTG、水晶材料等)。可采用的制备方法为夹层工艺、激光/等离子刻蚀工艺刻蚀、磁控溅射或电子束蒸发等真空镀膜、或采用化学气相沉积、化学热分解、溶胶凝胶方法在玻璃表面形成金属膜层。雾化腔体12d采用透明材料制成,使用者可直接观察气溶胶抽吸时的情况和雾化腔体12d内的污染程度,以便于及时清洁,提高气溶胶产生装置10d的使用寿命。另外,透明雾化腔体12d具有独特的透光、折色、美观大方等特点,可使光线变幻得多姿多彩、种类丰富、可塑性强,充分的将实用性和艺术性完美的结合。再者,透明微波屏蔽玻璃具有衰减微波辐射功率功能的透光观察视窗器件,在保证较高可见光透过率的前提下,有效屏蔽微波辐射,防止泄漏,减小对人体伤害。且屏蔽玻璃可隔绝大部分紫外光,防止腔体内部器件受太阳光紫外线照射而老化。
在一些实施例中,微波发射天线113d和固定座13d也可采用透明材料制成。固定座13d可采用玻璃、耐高温透明塑料、聚醚酮(PEK)或透明非玻璃材料制成。微波发射天线113d可采用透明导电的金属氧化物薄膜(包括ITO、FTO、AZO、NTO等)、AgHT系列的多层膜系、金属薄膜厚度在纳米级范围的金属膜系(主要包括铝、铜、银、金等金属薄膜)、金属网格或通过打印机喷绘的透明导电油墨等。微波发射天线113d制作时,可在透明固定座13d靠近连接器1103d一端的外表面,通过喷涂、射频磁控溅射镀膜技术、激光/等离子刻蚀工艺刻蚀、电子束蒸发等真空镀膜、或采用化学气相沉积、化学热分解、溶胶凝胶方法在固定座13d表面形成透明薄膜层。上述透明微波发射天线113d具有光透明特性、高导电性能、辐射效率高和定向发射微波的特点,厚度非常小,可实现更好的美观和隐蔽特性,便于实现雾化腔体12的整体透明结构,解决了微波发射天线113d笨重和遮挡视线的缺点。
本发明一些实施例还提供了一种气溶胶生成部件22,该气溶胶生成部件22可为烟草制品,其能在微波条件下快速生成气溶胶。具体地,该气溶胶生成部件22为加热不燃烧烟草制品,在915MHz~30GHz的微波作用下以加热不燃烧的方式形成气溶胶。
如图18所示,该气溶胶生成部件22在一些实施例中可包括烟草221、气溶胶形成剂222和功能粒子223,其中,功能粒子223能够吸收微波,并将吸收的微波转换为热能传递给气溶胶形成剂222和烟草223,同时功能粒子也可以反射微波以使得上述气溶胶生成部件22中的其他能够吸收微波的组分因吸收微波而被加热,进而以形成气溶胶。
该功能粒子223在一些实施例中还具备优良的表面红外辐射性能,例如,该功能粒子223的辐射率大于0.8,优选地,功能粒子223的辐射率大于0.9。为了实现该功能粒子223的高表面红外辐射性能,可以通过在较低辐射率的吸波内核表面添加较高辐射率的红外辐射层实现。例如,通过在辐射率大约为0.8的吸波材料碳化硅的表面形成堇青石层,则如此成型的功能粒子223的辐射率可达0.95以上。对于辐射率比较低的吸波材料氧化锌而,更需要增加高辐射率层来实现。
在一些实施例中,也可以通过选择同时具备优良微波吸收性能和高辐射率的材料来实现。例如,选择吸波性能和辐射率均高的碳粉、三氧化二铁及其他复合型材料等来实现。
烟草221作为上述气溶胶生成部件22中的必要成分,包括基础烟草。可选地,基础烟草选自烟丝及烟草薄片中的至少一种。在一个可选地具体示例中,基础烟草为烟丝和烟草薄片的混合物。当然,烟丝和烟草薄片的比例可以根据实际需要进行调整。
可选地,上述气溶胶生成部件22中的烟草221还包括香料及无机填料中的至少一种。在烟草221中添加香料,可以丰富气溶胶生成部件22的味道。在烟草221中添加的无机填料对基础烟草有一定的支撑作用,便于塑形。当然,香料及无机填料的种类和用量可以根据实际需求进行选择和调整。
气溶胶形成剂222用于形成气溶胶。可选地,气溶胶形成剂中含有丙二醇。当然,气溶胶形成剂222在一定程度上粘附于烟草上。进一步地,气溶胶形成剂222中含有微波吸收性能良好的物质。微波吸收良好的物质可以通过直接吸收微波而迅速气化,从而产生烟雾,实现加热不燃烧。具体地,微波吸收性能良好的物质对特定波长微波的损耗角正切大于0.1。更进一步地,气溶胶形成剂222中微波吸收性能良好的物质的质量百分数为1%~50%。
在含有微波吸收性能良好的物质的气溶胶形成剂222中,烟雾主要通过微波吸收性良好的物质的沸腾/蒸发产生,最高温度为微波吸收性良好的物质的沸点,因此可实现自控温,所以不需要控温部件。当然,上述气溶胶生成部件22吸收微波的能力随着微波吸收性能良好的物质的量的减少而减弱,在微波吸收性能良好的物质释放完全后,上述气溶胶生成部件22吸收微波的能力大为降低,不能继续有效吸收微波能量从而升温,因此不易出现烧焦等不利现象。并且经过多次试验表明,上述气溶胶生成部件22的抽吸寿命有一阈值,在此阈值前,气溶胶生成部件22的口感不错,有效成分充分释放,但超过该阈值后,整个气溶胶生成部件22寿命到期,有效成分已释放完毕,口感欠佳。因此,可以通过微波吸收性能良好的物质(例如丙二醇)的添加量以及抽吸口数来精确控制上述气溶胶生成部件22的抽吸寿命。此外。微波加热具备均匀性以及温度梯度为由内向外的特点,不存在如中心加热装置那样的加热烟草不充分的问题。
可选地,气溶胶形成剂222中含有丙二醇及丙三醇中的至少一种。进一步地,气溶胶形成剂222中含有丙二醇,且丙二醇的质量百分含量为1%~50%。在一个可选地具体示例中,气溶胶形成剂222中的丙二醇的质量百分含量为2%、5%、10%、15%、20%、35%或45%。进一步地,气溶胶形成剂222中的丙二醇的质量百分含量为5%~15%。
在一些实施例中,气溶胶形成剂222中还含有烟碱类化合物。通过添加烟碱类化合物可以该善由于烟叶质量较差所引起的气溶胶生成部件22的口味较差的问题。当然通过添加烟碱类化合物也可以改善由于烟叶批次不同而引起的气溶胶生成部件22的口味不一致的问题。具体地,烟碱类化合物选自尼古丁及尼古丁盐中的至少一种。
进一步地,气溶胶形成剂222中烟碱类化合物的质量百分含量为0.1%~33%。在一个可选地具体示例中,气溶胶形成剂中烟碱类化合物的质量百分含量为0.1%、2%、8%、10%、15%、20%、25%或33%。在一些实施例中,气溶胶形成剂222还可以含有非烟草调味剂。可选地,非烟草调味剂选自醇类调味剂(例如薄荷醇)和醛类调味剂(例如甜瓜醛)中的至少一种。在其他一些实施例中,非烟草调味剂不限于上述,还可以其他可以食用的非烟草调味剂。
在一些实施例中,功能粒子的表面粗糙。将功能粒子223的表面粗糙化,可以防止暴沸,利于充分雾化烟草221和气溶胶形成剂222。如图19所示,在一个可选地具体示例中,功能粒子223包括吸波材料2231以及形成于该吸波材料2231外表面的红外辐射层2232。在一些实施例中,吸波材料2231的介电损耗角正切或磁滞损耗角正切大于0.1。吸波材料选自碳化硅、氧化锌、碳粉、三氧化二铁及四氧化三铁中的至少一种。在一些实施例中,红外辐射层2232的材料选自堇青石、钙钛矿型(AB2O4,如NiCr2O4,A为La、Sr、Ca、Mg、Bi、N中的一种或多种,B为Al、Ni、Fe、Co、Mn、Mo、Cr中的一种或多种)材料中的至少一种。
在一些实施例中,功能粒子为颗粒状,功能粒子的粒径不超过100μm。可选地,功能粒子的粒径为2.5μm、10μm、15μm、20μm、30μm、40μm、50μm、60μm、70μm、80μm 或100μm。进一步地,功能粒子的粒径为2.5μm~100μm。更进一步地,功能粒子的粒径为10μm~60μm。
可以理解的是,其他一些实施方式中,功能粒子223的形状不限于颗粒状,可以是其他形状。例如,丝状等。
在一些实施例中,功能粒子223具备反射、吸收微波、释放红外辐射的能力,可以起到如下作用:(1)使得气溶胶生成部件22中微波吸收性能良好物质(例如丙二醇、丙三醇等)能接收到更多的微波,从而使得微波吸收性能良好物质能够吸收更多的微波;(2)功能粒子223吸收微波能量升温,热量通过热传导加热附近烟草221和气溶胶形成剂222;(3)功能粒子223升温后,通过较强的红外辐射传递能量给烟草221和气溶胶形成剂222。
在一些实施例中,上述气溶胶生成部件22为片状、球状或椭球状。当然,在其他实施例中,上述气溶胶生成部件22的形状无特别限定,还可以是其他可行的形状。
在一些实施例中,以质量份数计,在上述气溶胶生成部件22中,烟草的份数为40份~98份,气溶胶形成剂的份数为1份~55 ,功能粒子的份数为1份~55份。
在一些实施例中,以质量份数计,在上述气溶胶生成部件22中,烟草的份数为40份~90份,气溶胶形成剂的份数为5份~55份,功能粒子的份数为5份~55份。
在一些实施例中,以质量份数计,在上述气溶胶生成部件22中,烟草的份数为40份~90份,气溶胶形成剂的份数为5份~55份,功能粒子的份数为15份~45份。
在一些实施例中,以质量份数计,在上述气溶胶生成部件22中,烟草的份数为60份~90份,气溶胶形成剂的份数为10份~55份,功能粒子的份数为10份~40份。
在一些实施例中,以质量份数计,在上述气溶胶生成部件22中,烟草的份数为60份~70份,气溶胶形成剂的份数为10份~25份,功能粒子的份数为15份~25份。
上述气溶胶生成部件22至少具有以下优点:
(1)上述气溶胶生成部件22包括烟草221、气溶胶形成剂222和功能粒子223,上述气溶胶生成部件22可以利用915MHz~30GHz的微波而快速生成气溶胶。在很短的时间内(例如,1秒)内即可产生气溶胶,一定时间内(例如,4秒)时所产生的气溶胶的烟雾量远大于传统加热不燃烧气溶胶生成制品同等时间所产生的气溶胶的烟雾量,而且可以不需要预热,传统预热所需时间大约20秒;可以极大地提升用户的使用体验。
(2)气溶胶生成效率高:气溶胶形成剂222中的微波吸收性能良好的物质(例如丙二醇)能够直接吸收微波而气化生成气溶胶,气溶胶的生成效率高。
(3)烟草221的利用率高:通过微波加热的均匀性以及温度梯度为由内向外的特点,避免了烟草221不充分的问题,提高了烟草221的利用率。
(4)后期维护简单:在使用时,由于上述气溶胶生成部件22利用微波生成气溶胶,不需要中心加热装置,自然地也避免了清洁中心加热装置,后期维护简单。
本发明一些实施方式还提供了一种上述气溶胶生成部件22的制备方法,该制备方法包括以下步骤:
将烟草221、气溶胶形成剂222和功能粒子223混合后,制备气溶胶生成部件22。
具体地,烟草221、气溶胶形成剂222和功能粒子223的具体组成和用量如上述,此处不再赘述。此外,在一些实施例中,将烟草221、气溶胶形成剂222和功能粒子223混合后,还包括将烟草221、气溶胶形成剂222和功能粒子223形成的混合物进行成型处理。具体地,成型的工艺可以采用本领域常用的成型工艺。
上述气溶胶生成部件22的制备方法简捷,易于工业化生产。
图20示出了本发明一些实施例中的气溶胶产生装置10e,其可包括微波发生器11、与该微波发生器11相连接的雾化腔体12以及设置于该雾化腔体12内的用于固定气溶胶生成制品20的固定座13。雾化腔体12的顶壁上具有一个与外界相连通的开口120,微波发生器11用于往雾化腔体12内馈入微波。固定座13用于供气溶胶生成制品20可拆卸地固定于其中,从而让微波对气溶胶生成制品20进行微波加热。
微波发生器11在一些实施例中可包括壳体111、设置于该壳体111内的微波生成电路112以及与微波生成电路112相连接的微波发射天线113e。微波发射天线113e在一些实施例中可伸入到雾化腔体12内,并螺旋形分布于固定座13的外壁面上,用于工作时在固定座13中部形成强微波场区域。雾化腔体12内壁面还能够将微波发射天线113e向外发射的微波反射向强微波场区域,以进一步加强该强微波场区域的微波场。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (16)

  1. 一种气溶胶生成制品,能够在微波作用下生成气溶胶,其特征在于,所述气溶胶生成制品包括烟草、气溶胶形成剂和功能粒子,所述功能粒子能够吸收微波,并具备红外辐射性能;所述功能粒子能够将吸收的所述微波转换为热能后传递给所述烟草和所述气溶胶形成剂。
  2. 根据权利要求1所述的气溶胶生成制品,其特征在于,以质量份数计,所述烟草的份数为40份~98份,所述气溶胶形成剂的份数为1份~55份,所述功能粒子的份数为1份~55份。
  3. 根据权利要求1所述的气溶胶生成制品,其特征在于,所述功能粒子包括吸波材料,所述吸波材料选自碳化硅、氧化锌、碳、三氧化二铁及四氧化三铁中的至少一种。
  4. 根据权利要求1所述的气溶胶生成制品,其特征在于,所述功能粒子包括多孔材料。
  5. 根据权利要求1 所述的气溶胶生成制品,其特征在于,所述功能粒子包括吸波材料以及形成于所述吸波材料表面的红外辐射层。
  6. 根据权利要求5所述的气溶胶生成制品,其特征在于,所述红外辐射层的材料选自堇青石、钙钛矿型材料中的至少一种。
  7. 根据权利要求1所述的气溶胶生成制品,其特征在于,所述功能粒子包括兼具微波吸收性能和红外辐射性能的单一材料。
  8. 根据权利要求7所述的气溶胶生成制品,其特征在于,所述功能粒子的辐射率大于0.8。
  9. 根据权利要求8所述的气溶胶生成制品,其特征在于,所述功能粒子的辐射率大于0.9。
  10. 根据权利要求1~9 任一项所述的气溶胶生成制品,其特征在于,所述功能粒子的粒径不超过100μm。
  11. 根据权利要求10所述的气溶胶生成制品,其特征在于,所述功能粒子的粒径为2.5μm ~100μm。
  12. 根据权利要求11 所述的气溶胶生成制品,其特征在于,所述功能粒子的粒径为10μm ~60μm。
  13. 根据权利要求1所述的气溶胶生成制品,其特征在于,所述气溶胶形成剂包括丙二醇。
  14. 根据权利要求1所述的气溶胶生成制品,其特征在于,所述气溶胶形成剂中还含有烟碱类化合物,所述烟碱类化合物选自尼古丁及尼古丁盐中的至少一种。
  15. 根据权利要求14所述的气溶胶生成制品,其特征在于,所述气溶胶形成剂中所述烟碱类化合物的质量百分含量为0.1%~33%。
  16. 一种气溶胶产生系统,其特征在于,包括权利要求1至15任一项所述的气溶胶生成制品以及用于对所述气溶胶生成制品进行微波加热的气溶胶产生装置。
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