WO2022169765A1 - Compositions et procédés anticorrosion à structures supramoléculaires - Google Patents
Compositions et procédés anticorrosion à structures supramoléculaires Download PDFInfo
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- WO2022169765A1 WO2022169765A1 PCT/US2022/014751 US2022014751W WO2022169765A1 WO 2022169765 A1 WO2022169765 A1 WO 2022169765A1 US 2022014751 W US2022014751 W US 2022014751W WO 2022169765 A1 WO2022169765 A1 WO 2022169765A1
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- chemical
- percent
- corrosion
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Links
- 239000000203 mixture Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000005260 corrosion Methods 0.000 claims abstract description 94
- 230000007797 corrosion Effects 0.000 claims abstract description 94
- 239000003112 inhibitor Substances 0.000 claims abstract description 63
- 239000000126 substance Substances 0.000 claims abstract description 56
- 239000002904 solvent Substances 0.000 claims abstract description 19
- 239000012530 fluid Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- -1 alkyl pyridine Chemical compound 0.000 claims description 8
- 150000001805 chlorine compounds Chemical group 0.000 claims description 8
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 6
- 239000012267 brine Substances 0.000 claims description 6
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 6
- 239000002086 nanomaterial Substances 0.000 claims description 5
- KJPRLNWUNMBNBZ-QPJJXVBHSA-N (E)-cinnamaldehyde Chemical compound O=C\C=C\C1=CC=CC=C1 KJPRLNWUNMBNBZ-QPJJXVBHSA-N 0.000 claims description 4
- RUPBZQFQVRMKDG-UHFFFAOYSA-M Didecyldimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(C)CCCCCCCCCC RUPBZQFQVRMKDG-UHFFFAOYSA-M 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 4
- 229940117916 cinnamic aldehyde Drugs 0.000 claims description 4
- KJPRLNWUNMBNBZ-UHFFFAOYSA-N cinnamic aldehyde Natural products O=CC=CC1=CC=CC=C1 KJPRLNWUNMBNBZ-UHFFFAOYSA-N 0.000 claims description 4
- 229960004670 didecyldimethylammonium chloride Drugs 0.000 claims description 4
- DENRZWYUOJLTMF-UHFFFAOYSA-N diethyl sulfate Chemical group CCOS(=O)(=O)OCC DENRZWYUOJLTMF-UHFFFAOYSA-N 0.000 claims description 4
- 229940008406 diethyl sulfate Drugs 0.000 claims description 4
- 125000002636 imidazolinyl group Chemical group 0.000 claims description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N pyridine Substances C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 4
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 4
- 125000004076 pyridyl group Chemical group 0.000 claims description 4
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 4
- 239000002671 adjuvant Substances 0.000 claims description 3
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- 235000019270 ammonium chloride Nutrition 0.000 claims 1
- 230000002401 inhibitory effect Effects 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 8
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- 239000000314 lubricant Substances 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 150000004760 silicates Chemical group 0.000 description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- VTJUKNSKBAOEHE-UHFFFAOYSA-N calixarene Chemical class COC(=O)COC1=C(CC=2C(=C(CC=3C(=C(C4)C=C(C=3)C(C)(C)C)OCC(=O)OC)C=C(C=2)C(C)(C)C)OCC(=O)OC)C=C(C(C)(C)C)C=C1CC1=C(OCC(=O)OC)C4=CC(C(C)(C)C)=C1 VTJUKNSKBAOEHE-UHFFFAOYSA-N 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
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- 241000894007 species Species 0.000 description 2
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- NLMDJJTUQPXZFG-UHFFFAOYSA-N 1,4,10,13-tetraoxa-7,16-diazacyclooctadecane Chemical compound C1COCCOCCNCCOCCOCCN1 NLMDJJTUQPXZFG-UHFFFAOYSA-N 0.000 description 1
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- CMGDVUCDZOBDNL-UHFFFAOYSA-N 4-methyl-2h-benzotriazole Chemical compound CC1=CC=CC2=NNN=C12 CMGDVUCDZOBDNL-UHFFFAOYSA-N 0.000 description 1
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 244000007835 Cyamopsis tetragonoloba Species 0.000 description 1
- 229920000858 Cyclodextrin Polymers 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
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- 238000010349 cathodic reaction Methods 0.000 description 1
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- 239000013043 chemical agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 150000001923 cyclic compounds Chemical class 0.000 description 1
- 229940097362 cyclodextrins Drugs 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- NHFDKKSSQWCEES-UHFFFAOYSA-N dihydrogen phosphate;tris(2-hydroxyethyl)azanium Chemical compound OP(O)(O)=O.OCCN(CCO)CCO NHFDKKSSQWCEES-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 239000002502 liposome Substances 0.000 description 1
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- 239000000693 micelle Substances 0.000 description 1
- 239000002101 nanobubble Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000008363 phosphate buffer Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
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- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical class OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
- C23F11/14—Nitrogen-containing compounds
- C23F11/141—Amines; Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
- C23F11/167—Phosphorus-containing compounds
- C23F11/1673—Esters of phosphoric or thiophosphoric acids
Definitions
- the present disclosure relates to anticorrosive compositions that include a corrosion inhibitor having supramolecular structures that increase the activity of the corrosion inhibitor, and methods of using the anticorrosive compositions to decrease corrosion rates or the amount of active ingredient needed to prevent corrosion degradation.
- Corrosion inhibitors have importance as individual inhibitors and as a component in chemical formulations. Corrosion inhibitors are extensively used worldwide in a variety of applications to minimize the rate of corrosion on metal surfaces subjected to any specific environment. With increased and repeated use of corrosion inhibitors, there has been a large concern with sustainability and effectiveness. A wide assortment of active chemical agents are found in these products, and of the currently active chemicals that are utilized in this area, many have been used for hundreds of years.
- FIG. 1 is a graph comparing the corrosion rates of the 0.1:1 (supramolecular host chemicakcorrosion inhibitor) compositions from Example 1 according to aspects of the present disclosure
- FIG. 2 is a graph comparing the corrosion rates of the 0.2:1 (supramolecular host chemicakcorrosion inhibitor) compositions from Example 1 according to aspects of the present disclosure
- FIG. 3 is a graph comparing the corrosion rates of the 0.4:1 (supramolecular host chemicakcorrosion inhibitor) compositions from Example 1 according to aspects of the present disclosure
- FIG. 4 is a graph showing the average percent reduction in corrosion rates measured for the compositions from Example 1 according to aspects of the present disclosure
- FIG. 5 is a graph comparing the corrosion rates of the supramolecular host chemicakcorrosion inhibitor compositions from Example 2 at a treatment rate of 25 ppm according to aspects of the present disclosure
- FIG. 6 is a graph comparing the corrosion rates of the supramolecular host chemicakcorrosion inhibitor compositions from Example 2 at a treatment rate of 100 ppm according to aspects of the present disclosure
- FIG. 7 is a graph showing the average improvement in corrosion protection of the supramolecular host chemicakcorrosion inhibitor compositions from Example 2 at a treatment rate of 25 ppm according to aspects of the present disclosure.
- FIG. 8 is a graph showing the average improvement in corrosion protection of the supramolecular host chemicakcorrosion inhibitor compositions from Example 2 at a treatment rate of 100 ppm according to aspects of the present disclosure.
- anticorrosive compositions that increase efficiency by the formation of supramolecular structures.
- anticorrosive means, without limitation, used to inhibit or prevent corrosion.
- different chemistries mixed with supramolecular structures have been found to increase the activity of current and common corrosion inhibitors (also referred to herein as anticorrosive agents), while minimizing the environmental impact by reduction of the amount of raw material required.
- the anticorrosive compositions include (1) a corrosion inhibitor, such as an anodic corrosion inhibitor, a cathodic corrosion inhibitor, and/or a mixed corrosion inhibitor; (2) a supramolecular host or guest chemical configured to engage in host-guest chemistry with the corrosion inhibitor; and (3) a solvent, such as water, an alcohol, a glycol, or an oil.
- a corrosion inhibitor such as an anodic corrosion inhibitor, a cathodic corrosion inhibitor, and/or a mixed corrosion inhibitor
- a supramolecular host or guest chemical configured to engage in host-guest chemistry with the corrosion inhibitor
- a solvent such as water, an alcohol, a glycol, or an oil.
- formulation additives such as pH buffers, colorants, adjuvants, stabilizers, or rheology modifiers are included in the anticorrosive composition, and any suitable type and amount of each, in any combination, may be used in the present anticorrosive compositions based on the guidance provided herein.
- Suitable pH buffers or neutralizers include citric acid, phosphate buffers, sodium hydroxide, and hydrochloric acid. Any kind of dye or pigment may serve as the colorant.
- Suitable adjuvants include all kinds of surfactants that are used to spread, stick onto, or penetrate different types of surfaces.
- Suitable rheology modifiers include guar gums, xanthan gum, celluloses, carbomers, and cross-linked polymers. Any kind of additive may be included in the anticorrosive composition, as long as it does not interfere with the action of the anticorrosive agent.
- the supramolecular host or guest chemical forms supramolecular structures with the anticorrosive agent. Such supramolecular structures or assemblies may take the form of, e.g., micelles, liposomes, nanostructures, or nanobubbles.
- the corrosion inhibitor in the anticorrosive composition includes an anodic corrosion inhibitor (e.g., a corrosion inhibitor that acts by forming an oxide on a metal surface), a cathodic corrosion inhibitor (e.g., a corrosion inhibitor that acts by slowing the cathodic reaction itself or selectively precipitating on cathodic areas to limit the diffusion of reducing species to the surface), or a mixed corrosion inhibitor (e.g., a corrosion inhibitor that works by reducing both the cathodic and anodic reactions).
- anodic corrosion inhibitor e.g., a corrosion inhibitor that acts by forming an oxide on a metal surface
- a cathodic corrosion inhibitor e.g., a corrosion inhibitor that acts by slowing the cathodic reaction itself or selectively precipitating on cathodic areas to limit the diffusion of reducing species to the surface
- a mixed corrosion inhibitor e.g., a corrosion inhibitor that works by reducing both the cathodic and anodic reactions.
- corrosion inhibitor or “anticorrosive agent” means (1) a chemical compound that, when added to a fluid (such as a liquid or a gas), decreases the corrosion rate of a material, typically a metal or an alloy, that directly or indirectly comes into contact with the fluid, and/or (2) a chemical compound that, when applied to a surface of a material, decreases the corrosion rate of the material when the material comes into contact with a fluid.
- the corrosion inhibitors of this disclosure are used to prevent or control the effects of corrosion on a metallic surface.
- the corrosion inhibitor is present in an amount of about 1 percent to about 90 percent by weight of the anticorrosive composition, for example about 25 percent to about 75 percent by weight of the anticorrosive composition or about 30 percent to about 70 percent by weight of the anticorrosive composition.
- the host chemical generally has more than one binding site
- the geometric structure and electronic properties of the host chemical and the guest chemical typically complement each other when at least one host chemical and at least one guest chemical is present
- the host chemical and the guest chemical generally have a high structural organization, i.e., a repeatable pattern often caused by host and guest compounds aligning and having repeating units or structures.
- the supramolecular host chemical or supramolecular guest chemical is provided in a mixture with a solvent.
- a preferred solvent includes an aqueous solvent and non-aqueous solvent.
- Host chemicals may include a charge, may have magnetic properties, or both. Host chemicals may be soluble or insoluble in the solvent system. If insoluble in the solvent, the particle size of the host chemical is typically greater than 100 nanometers, and the host chemical does not include nanoparticles or nanostructures. Suitable supramolecular host chemicals include cavitands, cryptands, rotaxanes, catenanes, minerals (e.g., clays, silica, or silicates), or any combination thereof.
- Cavitands are container- shaped molecules that can engage in host-guest chemistry with guest molecules of a complementary shape and size.
- Examples of cavitands include cyclodextrins, calixarenes, pillarrenes, and cucurbiturils.
- Calixarenes are cyclic oligomers, which may be obtained by condensation reactions between para-t-butyl phenol and formaldehyde.
- Cryptands are molecular entities including a cyclic or polycyclic assembly of binding sites that contain three or more binding sites held together by covalent bonds, and that define a molecular cavity in such a way as to bind guest ions.
- An example of a cryptand is N[CH 2 CH2OCH2CH2OCH 2 CH2]3N or l,10-diaza-4,7,13,16,21,24- hexaoxabicyclo[8.8.8]hexacosane.
- Cryptands form complexes with many cations, including NH 4 + , lanthanoids, alkali metals, and alkaline earth metals.
- Rotaxanes are supramolecular structures in which a cyclic molecule is threaded onto an “axle” molecule and end-capped by bulky groups at the terminal of the “axle” molecule.
- Another way to describe rotaxanes are molecules in which a ring encloses another rod-like molecule having end-groups too large to pass through the ring opening. The rod-like molecule is held in position without covalent bonding.
- Catenanes are species in which two ring molecules are interlocked with each other, i.e., each ring passes through the center of the other ring.
- the two cyclic compounds are not covalently linked to one another but cannot be separated unless covalent bond breakage occurs.
- Suitable supramolecular guest chemicals include cyanuric acid, minerals (e.g., clays, silica, or silicates), water, and melamine, and are preferably selected from cyanuric acid or melamine, or a combination thereof.
- Guest chemicals may have a charge, may have magnetic properties, or both. Guest chemicals may be soluble or insoluble in the solvent system. If the guest chemical is insoluble in the solvent, the particle size is generally greater than 100 nanometers, and the guest chemical is not in the form of nanoparticles or nanostructures.
- the supramolecular host chemical or the supramolecular guest chemical is present in the anticorrosive composition in any suitable amount but is generally present in the anticorrosive composition in an amount of about 1 percent to about 90 percent by weight of the anticorrosive composition. In certain embodiments, the supramolecular host chemical or supramolecular guest chemical, or host and guest chemical combination, is present in an amount of about 10 percent to about 80 percent by weight of the anticorrosive composition, for example, 10 percent to about 50 percent by weight of the anticorrosive composition.
- Any aqueous or non-aqueous solvent may be used, including for example water, an alcohol, a glycol, or an oil.
- an aqueous solvent is used, and water is used as a preferred aqueous solvent.
- the solvent is typically present in an amount that is at least sufficient to partially and preferably substantially dissolve any solid components in the anticorrosive composition.
- Water (or other polar solvent) is present in any suitable amount but is generally present in the anticorrosive composition in an amount of about 0.5 percent to about 80 percent by weight of the composition. In certain embodiments, water is present in an amount of about 5 percent to about 75 percent by weight of the anticorrosive composition, for example, 50 percent to about 70 percent by weight of the anticorrosive composition.
- the solvent partially dissolves one more components of the anticorrosive composition.
- the solvent is selected to at least substantially dissolve (e.g., dissolve at least 90%, preferably at least about 95%, and more preferably at least about 99% or 99.9%, of all the components) or completely dissolve all of the components of the anticorrosive composition.
- the order of addition of the components of the anticorrosive composition can be important to obtain stable supramolecular structures or assemblies in the final mixture.
- the order of addition is typically: (1) a solvent, (2) any additives, (3) a corrosion inhibitor; and (4) a supramolecular host chemical or a supramolecular guest chemical. Once these components are fully mixed, supramolecular structures can be formed.
- the anticorrosive compositions can be applied to a surface or added to a fluid in any suitable manner to reduce the rate of corrosion of a metallic surface in contact with the fluid or an intermediate non-metallic surface associated with the fluid.
- a fluid system is dosed at about 2 parts per million (ppm) to about 200 ppm of the anticorrosive composition, for example at about 10 ppm to about 150 ppm or about 25 ppm to about 100 ppm of the anticorrosive composition.
- the applied anticorrosive composition inhibits corrosion of a metallic surface or reduces the corrosion rate on a metallic surface for a period of time. For example, the rate of corrosion on one or more metallic coupons may be reduced for a duration of about 30 days.
- the present anticorrosive compositions may include reduced amounts of corrosion inhibitors to achieve the same or better anticorrosive effects compared to anticorrosive compositions including conventional corrosion inhibitors (including the same corrosion inhibitors described herein) that are free or substantially free of a supramolecular host chemical or a supramolecular guest chemical.
- conventional corrosion inhibitors including the same corrosion inhibitors described herein
- the following examples are illustrative of the compositions and methods discussed above and are not intended to be limiting.
- Example 1 Compositions for 30-Day Corrosion Screening
- Corrosion rates were measured using a 30-day corrosion screening.
- Six (6) corrosion inhibitors were tested and formulated into compositions.
- the six corrosion inhibitors were: (A) didecyl dimethyl ammonium chloride (BTC® 1010-E, commercially available from Stepan Company); (B) triethyl phosphate and cinnamaldehyde mixture (AL600, commercially available from APChem®); (C) benzyl alkyl pyridinyl quaternary ammonium chloride (StarQuatTM BAP 75, commercially available from StarChem®, LLC); (D) an environmentally safe corrosion inhibitor (CorrosX, commercially available from Heartland Energy Group, Ltd.); (E) polyphosphate-quaternary ammonium chloride (StarSurf Phos N95, commercially available from StarChem®, LLC); and (F) polyphosphate-quaternary ammonium chloride (DextrolTM OC110, commercially available from Ashland Inc.).
- a 4% (w/w) solution was prepared for each corrosion inhibitor utilizing distilled water.
- the supramolecular host chemical (SymMAXTM supramolecular host or guest water mixture commercially available from Shotwell Hydrogenics, LLC or BPS Shotwell) was then added at a ratio of 0.1:1, 0.2:1, 0.4:1 (w/w) into each 4% solution.
- Control compositions without the supramolecular host chemical were also prepared giving a total of 36 compositions that were tested.
- a synthetic salt brine was utilized to accelerate corrosion during the 30-day study by preparing a solution using the composition provided in Table 1 (ASTM DI 14).
- Corrosion testing was completed by placing a carbon steel coupon that was acquired from VK Enterprises, Inc. into the synthetic brine that was treated at 25 ppm for all solutions. Samples were placed into a laboratory oven at an elevated temperature of 180°C for an elapsed time of 30 days. Once completed, the samples were removed from the oven and coupons were cleaned. The total metal loss was measured by comparing initial weight to final weight of the coupons. All results are provided in Tables 2-4, and the results are illustrated in FIGS. 1-3. TABLE 2: 0.1:1 Ratio 30-DAY CORROSION RATES
- Corrosion rates were measured using a modified Wheel Test with NACE ID 182 publication as a point of reference for corrosion screening.
- Three (3) corrosion inhibitors were tested and formulated into compositions. The three corrosion inhibitors were: (G) 75% alkyl pyridine quaternary chloride (ICS APQ, commercially available from Integrated Chemical Services Inc.); (H) diethyl sulfate quaternary imidazoline (ICS-480, commercially available from Integrated Chemical Services Inc.); and (I) 80% coco-benzyl quaternary chloride (ADBAC) (ICS- CBQ, commercially available from Integrated Chemical Services Inc.).
- ICS APQ alkyl pyridine quaternary chloride
- ICS-480 diethyl sulfate quaternary imidazoline
- ADBAC 80% coco-benzyl quaternary chloride
- compositions G through I A 20% (w/w) solution was prepared for each corrosion inhibitor utilizing compositions G through I with a 1% (w/w) supramolecular host chemical (SymMAXTM supramolecular host or guest water mixture commercially available from Shotwell Hydrogenics, LLC or BPS Shotwell). Control compositions without the supramolecular host chemical were also prepared giving a total of 6 compositions.
- SymMAXTM supramolecular host or guest water mixture commercially available from Shotwell Hydrogenics, LLC or BPS Shotwell.
- the standard wheel test method was carried out on the prepared samples. Testing was outsourced to Lightning Corrosion, LLC in Tomball, TX. Using the composition provided in Table 1 (ASTM DI 14), the synthetic salt brine was sparged with carbon dioxide until saturated. Samples were prepared by adding 10 mL of LVT® 200: Hydrotreated Light Distillate (commercially available from Deep South Chemical, Inc.), to 90 mL of brine. The composition samples, prepared in duplicates, were formulated to contain 20% of the corrosion inhibitor base by weight, and were dosed at 25 ppm and 100 ppm respectfully.
- a pre-weighed 1” X 1/4” 1080 steel corrosion coupon (commercially available through VK Enterprises, Edmond OK) was placed in the solution, and the test samples were placed in an enclosed rotating assembly and heated to 175 °F for 24 hours.
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Abstract
Des compositions à structures supramoléculaires destinées à être utilisées dans des procédés anticorrosion comprennent un inhibiteur de corrosion ; un produit chimique hôte supramoléculaire ou un produit chimique invité supramoléculaire conçu pour s'impliquer dans une chimie hôte-invité avec l'inhibiteur de corrosion ; et un solvant. Des procédés d'inhibition de la corrosion sur une surface, ou de réduction de la quantité de composition anticorrosion dans un système, comprennent l'addition au système d'une quantité anticorrosion efficace de la composition.
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WO2021168016A1 (fr) * | 2020-02-18 | 2021-08-26 | Bps Just Energy Technology, Llc | Compositions pesticides à structures supramoléculaires à usage agricole |
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US6075072A (en) * | 1998-03-13 | 2000-06-13 | 3M Innovative Properties Company | Latent coating for metal surface repair |
US20130130961A1 (en) * | 2009-03-13 | 2013-05-23 | Green Source Energy Llc | Inhibiting corrosion and scaling of surfaces contacted by sulfur-containing materials |
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