WO2022151040A1 - Measurement device for measuring battery - Google Patents

Measurement device for measuring battery Download PDF

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Publication number
WO2022151040A1
WO2022151040A1 PCT/CN2021/071465 CN2021071465W WO2022151040A1 WO 2022151040 A1 WO2022151040 A1 WO 2022151040A1 CN 2021071465 W CN2021071465 W CN 2021071465W WO 2022151040 A1 WO2022151040 A1 WO 2022151040A1
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WO
WIPO (PCT)
Prior art keywords
assembly
battery
block
measurement
measuring
Prior art date
Application number
PCT/CN2021/071465
Other languages
French (fr)
Chinese (zh)
Inventor
曹葵康
谷孝东
朱经伟
张翔
李永磊
张健
黄佳欢
刘成
王承平
周明
Original Assignee
苏州天准科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州天准科技股份有限公司 filed Critical 苏州天准科技股份有限公司
Priority to PCT/CN2021/071465 priority Critical patent/WO2022151040A1/en
Publication of WO2022151040A1 publication Critical patent/WO2022151040A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

Definitions

  • the invention relates to the technical field of measurement for electronic components, in particular to a measurement device for measuring batteries.
  • the measurement of components in 3C products (computer, communication and consumer electronic products), such as computers, tablet computers, mobile phones or digital audio players, includes contact measurement and non-contact measurement.
  • the efficiency of non-contact measurement is higher than that of contact measurement, but the accuracy of non-contact measurement is lower than that of contact measurement.
  • Contact measurement requires contact with the battery to be tested, and the force exerted on the battery during contact is difficult to control. When the sensitivity of the battery is high, that is, the battery is more sensitive to external forces, accurate measurement data cannot be obtained. Measurement may cause damage to the battery under test.
  • the present invention provides a measurement device for measuring a battery, which includes not only contact measurement but also non-contact measurement according to the measurement requirements of the battery, so as to meet the measurement accuracy of the battery and improve the measurement efficiency.
  • the present invention adopts the following technical solutions:
  • a measurement device for measuring a battery includes a mechanism body, the mechanism body includes: a base, on which a turntable assembly is mounted, and a number of carriers are fixedly mounted on the turntable assembly to be measured a battery is placed on the carrier;
  • the feeding mechanism is fixedly installed on the base, and the feeding mechanism transports the battery to be measured onto the carrier;
  • the first measurement mechanism, a plurality of the first measurement mechanisms are fixedly installed on the base, and the plurality of the first measurement mechanisms include a contact measurement mechanism and a non-contact measurement mechanism, and the contact measurement mechanism and the non-contact measurement mechanism
  • the measuring mechanism respectively measures the battery to be measured on the carrier;
  • a blanking mechanism the blanking mechanism is fixedly installed on the base, and the blanking mechanism blanks the battery to be blanked that has been measured by the first measuring mechanism, so as to complete the measurement of the battery.
  • the turntable assembly includes a first drive assembly and a turntable, the first drive assembly is fixedly mounted on the base, and the turntable moves relative to the base under the driving force of the first drive assembly Rotate so that the batteries to be measured correspond to different first measuring mechanisms.
  • the feeding mechanism includes: a first transmission mechanism, the first transmission mechanism is fixedly installed on the base, and the battery to be measured moves to a preset position under the action of the first transmission mechanism;
  • attitude acquisition mechanism the attitude acquisition mechanism is fixedly installed on the base, and the attitude acquisition mechanism is used to acquire the current attitude information of the battery to be measured;
  • a first conveying and conveying mechanism the first conveying and conveying mechanism is located at the end of the first conveying mechanism, the first conveying and conveying mechanism is located above the attitude acquiring mechanism, and the first conveying and conveying mechanism transfers the The battery to be measured at a preset position is transported to the carrier;
  • the first transport mechanism includes:
  • the first conveying assembly includes a second driving assembly and a first sliding block, the second driving assembly and the first sliding rail are fixedly mounted on the base;
  • a pickup adjustment assembly the pickup adjustment assembly is slidably connected with the first slide rail, the pickup adjustment assembly includes a first pickup head and an adjustment assembly, and the first pickup head is located between the second drive assembly and the adjustment assembly.
  • the first pick-up head moves along the direction of the first slide rail under the driving force of the second driving component.
  • the attitude information of the battery acquired by the attitude acquisition mechanism adjusts the attitude of the first pickup head to match the carrier;
  • the adjustment assembly includes: a first direction adjustment assembly, the first direction adjustment assembly includes a third drive assembly, a second slide rail and a second slider, the third drive assembly and the second slide rail are fixedly connected to the first a sliding block, the first sliding block is slidably connected with the first sliding rail, and the first sliding block moves along the direction of the first sliding rail under the driving force of the second driving component; the second sliding block slidingly connected with the second sliding rail, the first pick-up head moves along the direction of the second sliding rail under the driving force of the third driving component;
  • the rotating shaft adjusting assembly includes a fourth driving assembly and a rotating block, the fourth driving assembly is fixedly connected with the second sliding block, and the rotating block is rotatably connected with the fourth driving assembly; the The rotating block rotates in the horizontal direction relative to the second sliding block under the driving force of the fourth driving assembly to adjust the posture of the first pickup head in the horizontal direction;
  • a second direction adjustment assembly includes a fifth drive assembly, a third slide rail and a third slider, the fifth drive assembly and the third slide rail are fixedly connected to the rotating platform, and the first The three sliding rails are slidably connected with the third sliding block, and the third sliding block shown is fixedly connected to the first pick-up head; the first pick-up head moves along the third sliding rail under the driving force of the fifth driving assembly directional movement.
  • the contact measurement mechanism includes: a displacement sensor, which is fixedly installed on the base; a driving module, which is fixedly installed on the base; a floating mechanism, the The floating mechanism is fixedly installed on the driving module, the floating mechanism includes a pressing plate and a floating assembly, the pressing plate is floatingly connected with the floating assembly, and the pressing plate is in a vertical direction under the driving force of the driving module
  • the displacement acquisition mechanism obtains the distance of the movement of the pressure plate to measure the step difference where the pressure plate contacts the battery to be measured
  • a counterweight mechanism the counterweight mechanism includes a counterweight weight, a traction rope and several guide wheels, one end of the traction rope is fixedly connected to the counterweight weight, and the other end is fixedly connected to the floating mechanism; by configuring the The weight of the counterweight is matched with the force exerted by the pressure plate on the battery to be measured.
  • the floating assembly includes a fourth sliding rail, and the floating mechanism moves in a vertical direction under the driving force of the driving module, and stops when the pressing plate contacts the battery to be measured, while the first The four sliding rails continue to run under the driving force of the driving module, so that the pressing plate abuts the surface of the battery to be measured.
  • the floating assembly includes an air bearing
  • the air bearing includes a bearing sleeve and a floating block
  • the floating block is suspended in the bearing sleeve under the driving force of the driving module, and the pressing plate is fixed
  • the slider is connected; the pressing plate moves in the vertical direction under the driving force of the driving module.
  • the contact measurement mechanism further comprises: a front measurement mechanism; a reverse measurement mechanism, the front measurement mechanism and the reverse measurement mechanism are respectively located above and below the battery to be measured; the battery to be measured is fixedly mounted on a transparent carrier
  • the measurement position of the battery to be measured is hollow on the carrier;
  • the front measurement mechanism includes a front displacement acquisition mechanism, a front drive module and a front floating mechanism;
  • the back measurement mechanism includes a back displacement acquisition mechanism , the reverse drive module and the front floating mechanism;
  • the front displacement acquisition mechanism, the reverse displacement acquisition mechanism, the front drive module and the reverse drive module are all fixedly installed on the base;
  • the front drive module and the reverse drive module are fixedly connected respectively;
  • the front floating mechanism includes a front pressure plate and a front floating assembly, and the front pressure plate is floatingly connected with the front floating assembly;
  • the reverse floating mechanism includes a reverse pressure plate and a reverse a floating assembly, the reverse pressure plate is floatingly connected to the reverse floating assembly;
  • the reverse platen moves vertically upward under the driving force of the reverse drive module to The reverse side of the battery to be measured is contacted; the front side displacement acquisition mechanism and the reverse side displacement acquisition mechanism simultaneously acquire the movement displacement of the front side pressure plate and the reverse side pressure plate.
  • the non-contact measurement mechanism includes: a restraint connection assembly, the restraint connection assembly includes a pressure block assembly and a push block assembly, the pressure block assembly and the push block assembly are disposed adjacent to each other;
  • the pressure block assembly includes a pressure block assembly A block drive, a pressure block slide rail and a pressure block, the pressure block drive and the pressure block slide rail are fixedly installed on the base table, and the pressure block slides along the pressure block under the driving force of the pressure block drive It moves in the direction of the rail to press against the edge of the flexible area of the battery to be measured;
  • the push block assembly includes a push block slide rail, a push block and a push block drive, and the push block slide rail and the push block drive are fixedly installed on the On the base, the push block is slidably connected with the push block slide rail; when the pressure block is pressed against the edge of the flexible joint, the push block moves along the push block under the driving force driven by the push block.
  • the block slide rail is moved in the direction, so that the flexible joint is
  • An image acquisition component the image acquisition component is fixedly installed on the base, and the image acquisition component acquires the image of the battery to be measured laid on the surface of the carrier to measure the battery to be measured. Dimensions.
  • the non-contact measurement mechanism includes: a linear screw module, the linear screw module includes a screw drive, a screw slide and a fourth slider, the screw drive and the screw slide It is fixedly installed on the base, the screw slide rail is slidably connected with a fourth slider, and the fourth slider moves along the direction of the screw slide rail under the driving force of the screw drive;
  • a first laser assembly the first laser assembly is fixedly connected to the fourth slider, the first laser assembly follows the fourth slider to move along the direction of the screw rail, and the battery to be measured is The surface of the battery to be measured is scanned to measure the surface information of the battery to be measured.
  • the mechanism body further includes a second measuring mechanism, the second measuring mechanism is fixedly installed on the base, and the second measuring mechanism acquires the material to be unloaded during the movement of the unloading mechanism battery data information;
  • the unloading mechanism includes: a second conveying and conveying mechanism, the second conveying and conveying mechanism is located above the second measuring mechanism, and the second conveying and conveying mechanism includes:
  • the second conveying assembly includes a sixth driving assembly and a fifth sliding rail, and the sixth driving assembly and the fifth sliding rail are fixedly mounted on the fixing bracket;
  • the handling assembly moves on the fifth sliding rail, the handling assembly picks up the battery to be unloaded and moves along the direction of the fifth sliding rail under the driving force of the sixth driving assembly;
  • a blanking and sorting mechanism the conveying component transports the battery to be blanked to the blanking and sorting mechanism under the driving force of the sixth driving component, and the blanking and sorting mechanism is based on the first
  • the batteries to be unloaded are sorted by the measurement results of a measuring mechanism and a second measuring mechanism.
  • the measuring equipment for measuring batteries disclosed in the present invention has several first measuring mechanisms fixedly installed on the base of the measuring equipment for measuring batteries.
  • the several first measuring mechanisms include a contact measuring mechanism and a non-contact measuring mechanism.
  • the mechanism measures the battery to be measured through the contact measurement mechanism and the non-contact measurement mechanism, which improves the measurement efficiency while ensuring the measurement accuracy of the battery to be measured;
  • the feeding mechanism picks up the battery on the first transmission mechanism through the pick-up head, and in the process of transporting the battery to the carrier, obtains the current attitude information of the battery according to the attitude acquisition mechanism and uses the adjustment component to perform X, Y, The Z and U four axes are adjusted to match the preset attitude of the battery.
  • the feeding mechanism not only reduces the equipment cost, but also reduces the process flow of attitude adjustment and improves the feeding efficiency;
  • the contact measuring mechanism uses the drive module and the floating component to make the pressure plate stop moving immediately when it contacts the battery to be measured, and obtains the level difference data through the displacement sensor, which can not only improve the accuracy of the level difference measurement, but also avoid the pressure plate contacting the battery to be measured.
  • the unloading mechanism uses the handling and conveying mechanism to transport the battery to be unloaded after the first measurement, and the measuring mechanism performs the second measurement of the battery to be unloaded during the handling process; the handling and transmission mechanism is based on the first measurement and the second measurement. Based on the measurement results, the batteries to be unloaded are placed in different positions of the sorting mechanism; the sorting arm assembly is used to sort and transport the batteries to be unloaded with different measurement results at different positions to the corresponding drop transfer components for unloading. ;
  • the blanking mechanism measures the battery to be blanked during its handling, which not only reduces the complexity of the measurement equipment but also reduces the complexity of the measurement process.
  • FIG. 1 is a top view of the overall structure of an embodiment of the present invention.
  • FIG. 2 is a perspective view of the overall structure of an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a turntable in an embodiment of the present invention.
  • FIG. 4 is a top view of a turntable structure in an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention.
  • Fig. 6 is the partial structural schematic diagram of the feeding mechanism in the embodiment of the present invention.
  • Fig. 7 is the enlarged view at the C place in Fig. 6;
  • FIG. 8 is a schematic structural diagram of a contact measuring mechanism in an embodiment of the present invention.
  • Fig. 9 is the enlarged view of A place in Fig. 8.
  • FIG. 10 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention.
  • Fig. 11 is an enlarged view at B in Fig. 10;
  • FIG. 12 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention.
  • FIG. 13 is a schematic structural diagram of a battery in an embodiment of the present invention.
  • FIG. 15 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention.
  • 16 is a schematic structural diagram of a non-contact measuring mechanism in an embodiment of the present invention.
  • Fig. 17 is the enlarged view of F in Fig. 16;
  • FIG. 18 is another schematic structural diagram of a battery in an embodiment of the present invention.
  • 19 is a schematic structural diagram of another non-contact measurement mechanism in an embodiment of the present invention.
  • FIG. 20 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention.
  • Figure 21 is an enlarged view at D in Figure 20;
  • FIG. 22 is an enlarged view of E in FIG. 20 .
  • Handling and conveying mechanisms 521 5211, the first connecting plate; 5212, the sixth drive assembly; 5213, the fifth slide rail; 522, the conveying assembly; 5221, the seventh slider; 5222, the seventh drive assembly; 5223, the eighth Slider; 5224, the ninth slide rail; 5225, the second pick-up head; 53, the second measuring mechanism; 54, the unloading sorting mechanism; 541, the first sorting arm assembly; 542, the second sorting arm assembly; 5421, the first fixing plate; 5422, the first sorting drive assembly; 5423, the ninth slider; 5424, the eleventh sliding rail; 5425, the tenth slider; 5426, the third pick-up head; 543, the first lower 5431, the first conveyor belt; 544, the second unloading conveyor assembly; 5441, the second conveyor belt; 545, the third unloading conveyor assembly; 5451, the third conveyor belt; 5452, the third unloading belt Drive; 5461, the second sensor.
  • the measurement of batteries includes contact measurement and non-contact measurement.
  • Contact measurement and non-contact measurement each have their own advantages and disadvantages.
  • the efficiency of non-contact measurement is higher than that of contact measurement, but non-contact measurement
  • the accuracy is lower than that of contact measurement.
  • Contact measurement requires contact with the battery to be tested, and the force exerted on the battery during contact is difficult to control. When the sensitivity of the battery is high, that is, the battery is more sensitive to external forces, accurate measurement data cannot be obtained. Measurement may cause damage to the battery under test.
  • the present application combines the contact measurement method and the non-contact measurement method to perform the measurement according to the structural characteristics of the battery itself, which not only improves the measurement accuracy but also improves the measurement efficiency.
  • the battery to be measured is specifically described by taking a battery as an example. This application does not limit the battery to be measured.
  • the measurement mechanism provided in this application is suitable for measuring other products, including highly sensitive batteries and other insensitive products.
  • FIG. 1 is an overall top view of a measuring device for measuring a battery provided by an embodiment of the present application.
  • FIG. 1 includes a mechanism body 100 , which includes a base 6 , a feeding mechanism 1 , and a feeding mechanism and 5 several first measuring mechanisms 4 ; the feeding mechanism 1 , the unloading mechanism 5 and the several first measuring mechanisms 4 are fixedly installed on the base 6 .
  • a turntable assembly is installed on the base 6 , a plurality of carriers 31 are fixedly installed on the turntable assembly, and the battery to be measured is placed on the carrier 31 .
  • the number of carriers 31 corresponds to the number of first measurement mechanisms 4 , that is, each first measurement mechanism 4 corresponds to a carrier 31 , and the first measurement mechanisms 4 are used to measure the battery 2 on the carrier 31 .
  • the loading mechanism 1 transports the battery to be measured onto the carrier 31, a plurality of first measuring mechanisms 4 measure the battery 2 on the carrier 31, and after the measurement is completed, the unloading mechanism 5 unloads the battery 2 that has been measured for the first time. material.
  • Several first measuring mechanisms 4 comprise different types or the same type of measurements, respectively measuring different parameters of the battery 2 or the same parameter.
  • the turntable assembly includes a first drive assembly (not shown in the figure) and a turntable 3, the first drive assembly is fixedly mounted on the base 6, and the turntable 3 rotates relative to the base 6 under the driving force of the first drive assembly , so that the batteries 2 to be measured correspond to different first measuring mechanisms 4 .
  • the first drive assembly is preferably a DD motor, but of course it is not limited to a DD motor.
  • the turntable 3 is preferably a turntable with a circular structure. Several carriers 31 are evenly distributed on the turntable 3 , and several first measuring mechanisms 4 are fixedly installed along the periphery of the turntable 3 , as shown in FIGS. 2 and 3 .
  • the turntable 3 rotates in the s rotation direction as shown in FIG. 4, so that each first measuring mechanism 4 measures the battery 2,
  • the battery 2 is unloaded by the unloading mechanism 5 after completing multiple and various types of measurements.
  • the rotation direction of the turntable 3 is not limited to the s rotation direction, and may be rotated in the opposite direction.
  • the measuring mechanism completes multiple and various types of measurements of the battery to be measured by means of a turntable. The structure of the mechanism is reasonable, the temporary space is small compared to the linear measuring mechanism, and the measuring efficiency is high.
  • the loading mechanism 1 transports the battery 2 to be measured onto the loading carrier 3a as shown in FIG. 4, and the turntable 3 rotates in the s rotation direction as shown in FIG. 4, so that the The battery 2 is measured on the five first measuring mechanisms 4 respectively.
  • the battery 2 is moved to the unloading carrier 3b through the turntable 3, and the unloading mechanism 5 loads the unloading material. Battery blanking on tool 3b.
  • the angle between the loading carrier 3a and the unloading carrier 3b on the carrier plate 3 is 90°; the mechanism has a reasonable structure, improves the loading and unloading efficiency of the battery 2 and saves the space occupied by the mechanism.
  • the battery 2 is placed on the surface of the carrier 31 .
  • the carrier 31 is equipped with a vacuum assembly and several suction cups, and the several suction cups are used to suck the lower surface of the battery 2 to It is fixed on the surface of the carrier 31 .
  • the material of the surface of the carrier 31 is glass 311 , the flatness of the glass 311 is good, and the measurement accuracy is improved, and the glass 311 is a transparent material, and light can penetrate the glass 311 to measure the battery 2 .
  • the internal structure diagram of the carrier 31 is not shown, and the battery 2 can be fixed on the surface of the carrier 31 by other means, such as magnetic attraction, etc., which is not limited in the present invention.
  • FIG. 5 is a schematic diagram of the overall structure of the feeding mechanism 1 .
  • the feeding mechanism 1 includes a first transmission mechanism 12 , an attitude acquisition mechanism 14 and a first conveying and conveying mechanism. ;
  • the first transmission mechanism 12, the attitude acquisition mechanism 14 and the first conveying and conveying mechanism are all fixedly installed on the base 6.
  • the posture acquiring mechanism 14 includes a camera 141 ;
  • the first conveying and conveying mechanism includes a first conveying assembly 131 and a pick-up adjusting assembly 132 , and the first conveying assembly 131 is fixedly installed on the base 6 .
  • the first transfer assembly 131 is located at the end of the first transfer mechanism 12 and the first transfer mechanism 12 is perpendicular to the first transfer assembly 131 , that is, the direction in which the battery is transferred by the transfer assembly is vertical to the direction in which the first transfer assembly 131 transfers the battery.
  • the first transmission assembly 131 includes a second drive assembly 1311 and a first slide rail 1313, the second drive assembly 1311 and the first slide rail 1313 are fixedly installed on the base 6, and the second drive assembly 1311 is preferably a screw mold
  • the group is not limited to the screw module.
  • the first transmission assembly 131 further includes a mounting plate 1312, and the mounting plate 1312 is fixedly connected to the second driving assembly and the base.
  • the pickup adjustment assembly 132 is slidably connected with the first sliding rail 1313, and the pickup adjustment assembly 132 moves along the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311.
  • the pickup adjustment assembly 132 includes a first pickup head 1324 and an adjustment assembly,
  • the first pick-up head 1324 is used to contact the battery and fixedly connect the battery 2.
  • the first pick-up head 1324 moves in the direction of the turntable 3 under the driving force of the second drive assembly 1311.
  • the current battery attitude information adjusts the attitude of the first pickup head 1324 , that is, adjusts the attitude of the battery 2 to match the preset attitude of the battery 2 .
  • the first transmission mechanism 12 includes an eighth driving assembly 122 and a feeding conveyor belt 121 , the battery is placed on the feeding conveyor belt 121 , and the eighth driving assembly 122 is fixedly installed on the feeding conveyor belt 121 .
  • the feeding conveyor belt 121 moves under the driving force of the eighth driving component 122 to drive the battery to move to a preset position.
  • the eighth driving assembly 122 is preferably a servo motor, but of course, it is not limited to a servo motor.
  • the battery 2 can be placed at a designated position on the feeding conveyor belt 121 manually or mechanically.
  • a reference mark can be added to the feeding conveyor belt 121 so that the operator can place the battery 2 on the conveyor belt 121.
  • Designated position when the battery 2 is placed at the designated position of the feeding conveyor belt 121 by means of a mechanical method, such as a manipulator, the manipulator is set by a program.
  • a plurality of first sensors 123 are fixedly installed on both sides of the feeding conveyor belt 121, respectively, and the transmitters and receivers of the first sensors 123 are fixedly installed on both sides of the feeding conveyor belt 121, respectively.
  • the sensor detects the signal, it can judge the position of the battery conveying on the belt.
  • the conveyor belt of the first transmission mechanism 12 is small in size, light and easy to install, and the servo motor drives the start-stop and movement with high displacement accuracy.
  • the pickup adjustment assembly 132 further includes a first slider 133 and a first connection block 134, the first slider 133 is fixedly connected to the first connection block 134, and the first connection block 134 is fixedly connected to the adjustment assembly,
  • the first sliding block 133 is slidably connected to the first sliding rail 1313 ; the adjusting assembly moves along the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311 .
  • the first connecting block 134 is fixedly connected to the adjusting assembly, and the first pickup head 1324 moves in the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311 .
  • the second drive assembly 1311 not only drives the first pickup head 1324 to carry the battery 2 , but also adjusts the attitude in the direction of the first slide rail 1313 , that is, in the coordinate system shown in FIG. 6 , the X-axis direction.
  • the adjustment assembly includes a first direction adjustment assembly 1321, the first direction adjustment assembly 1321 includes a third driving assembly (not shown in the figure), a second sliding rail 132a and a second sliding block 132b, the third The first connecting block 134 is fixedly connected to the driving assembly and the second sliding rail 132a, and the second sliding block 132b is slidably connected to the second sliding rail 132a; the first pick-up head 1324 is driven by the third driving assembly along the second sliding rail 132a.
  • the first direction adjustment component 1321 is used to adjust the displacement of the first pickup head 1324 in the first direction, that is, the Y-axis direction in the coordinate system shown in FIG. 6 .
  • the third drive assembly is preferably a motor, of course, it is not limited to a motor.
  • the third drive assembly (not shown in the figure) is fixedly connected to the first connecting block 134 with the second sliding rail 132a, and the second sliding block 132b is on the second sliding rail 132a. below and slidingly connected to it.
  • the second slider 132b moves along the Y-axis direction in the coordinate system as shown in FIG. 6 with the first pickup head 1324 under the driving force of the third driving assembly to adjust the displacement of the battery in the Y-axis direction.
  • the adjusting assembly further includes a rotating shaft adjusting assembly 1322, the rotating shaft adjusting assembly 1322 includes a fourth driving assembly 132e and a rotating block 132d, the fourth driving assembly 132e is fixedly connected to the second sliding block 132b, and the rotating block 132d is connected to the fourth driving assembly 132e It rotates in the horizontal direction relative to the second sliding block 132b under the driving force of the first pick-up head 1324 to adjust the posture of the first pickup head 1324 in the horizontal direction.
  • the fourth drive assembly is preferably a rotating electrical machine, but of course it is not limited to a rotating electrical machine.
  • the fourth driving assembly 132e is fixedly connected to the second sliding block 132b, the second sliding block 132b is fixedly connected to the fixed connecting piece 132c, and the fourth driving assembly is fixedly connected to the fixed connecting piece 132c; the rotating block 132d is under the driving force of the fourth driving assembly 132e It rotates in the horizontal direction and drives the first pickup head 1324 to rotate in the horizontal direction, so as to adjust the position of the battery in the horizontal direction.
  • the adjustment assembly further includes a second direction adjustment assembly 1323, the second direction adjustment assembly 1323 includes a fifth drive assembly 132f, a third slide rail 132g and a third slider 132h, and the fifth drive assembly 132f is fixed to the third slide rail 132g Connected to the rotating platform, the third sliding rail 132g is slidably connected to the third sliding block 132h; the first pickup head 1324 moves along the direction of the third sliding rail 132g under the driving force of the fifth driving assembly 132f.
  • the second direction adjusting component 1323 is used to adjust the displacement of the first pickup head in the second direction, that is, the displacement in the Z-axis direction in the coordinate system as shown in FIG. 6 .
  • the fifth driving assembly 132f is preferably an air cylinder, of course, it is not limited to an air cylinder.
  • the third slider 132h is fixedly connected to the first pick-up head, and the first pick-up head moves along the Z-axis direction in the coordinate system shown in FIG. 6 under the driving force of the fifth drive assembly 132f to drive the battery to move in the Z-axis direction .
  • the position and attitude of the battery can be adjusted by adjusting the X, Y and Z of the first pickup head 1324 in the coordinates shown in FIG. 6 and the four axial movements of the rotation axis, so as to improve the position of the battery on the carrier. position accuracy.
  • the feeding mechanism 1 further includes a barcode scanning mechanism 15.
  • the barcode scanning mechanism 15 is disposed adjacent to the posture acquiring mechanism 14.
  • the barcode scanning mechanism 15 is fixedly installed on the base 6, and the barcode scanning mechanism 15 is used for acquiring Barcode information for batteries in motion.
  • Each battery has its own serial number, and the serial number of the battery is obtained through the barcode scanning mechanism 15 during the feeding process, so as to facilitate the identification of the battery. Any operation on the battery in the work area, such as detection data, etc., will be summarized by the battery number.
  • the attitude acquisition mechanism 14 and the barcode scanning mechanism 15 are adjacently disposed between the base 6 where the first measurement mechanisms are located and the first transmission mechanism 12, and are located below the first conveying mechanism, and the first pick-up head 1324 picks up the battery
  • the camera in the attitude acquisition mechanism 14 takes pictures of the lower surface of the battery on the first pickup head 1324 to obtain the attitude data of the current battery, and the data processing system will adjust the current battery according to the obtained attitude data.
  • the component poses it to match the preset pose data.
  • the camera acquires attitude data during the battery transmission process, and the adjustment component also performs attitude adjustment during the battery transmission process. Even if there is no attitude data acquisition and attitude adjustment, the battery transmission is necessary, so the camera is in the battery transmission process.
  • Obtaining attitude data and adjusting attitude not only reduces the cost and complexity of equipment, but also improves the efficiency and positioning accuracy of feeding materials.
  • the contact measurement mechanism includes a displacement acquisition mechanism, a driving module and a floating mechanism; the displacement acquisition mechanism and the driving module are fixedly installed on the base 6, and the floating mechanism It is fixedly installed on the drive module.
  • the floating module includes a pressure plate and a floating component. The pressure plate and the floating component are floatingly connected, that is, when the floating mechanism moves under the driving force of the driving module, the pressure plate and the floating component are relatively static during the movement, and the movement is stopped immediately when the pressure plate contacts the battery to be measured. , the floating component continues to move relative to the pressure plate.
  • the displacement acquiring mechanism acquires the movement displacement of the pressing plate to measure the step difference where the pressing plate contacts the battery.
  • a contact measurement mechanism is provided to ensure the accuracy of measurement, and the floating mechanism in this embodiment avoids damage to the battery during the contact measurement process.
  • the contact measurement mechanism in the above embodiment includes several specific implementations.
  • the contact measurement mechanism includes a first contact measurement mechanism 4a, a second contact measurement mechanism 4b, and a third contact measurement mechanism. 4c and a fourth contact measuring mechanism 4d.
  • the level difference measuring mechanism according to the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
  • FIG. 8 is a schematic diagram of the overall structure of the first contact measuring mechanism 4a of the present invention.
  • 8 includes a first displacement acquisition mechanism 421, a first power module 441 and a first floating mechanism 431;
  • the first floating mechanism 431 includes a first pressing plate 43a and a floating assembly,
  • the floating assembly includes a fourth sliding rail 43b, a first pressing plate 43a is floatingly connected to the fourth slide rail 43b, and the fourth slide rail 43b is preferably a crossed roller, of course, it is not limited to a crossed roller.
  • the first floating mechanism 431 moves in the vertical direction under the driving force of the first power module 441 , and stops when the first pressing plate 43 a contacts the battery to be measured, while the fourth slide rail 43 b is in the position of the first power module 441 .
  • the first power module 441 is preferably driven by a cylinder, of course, not limited to being driven by a cylinder.
  • the battery 2 is located below the first pressing plate 43a. When the moving first pressing plate 43a contacts the battery, it will stop moving. At this time, the pressure generated by the first pressing plate 43a on the battery is determined by the weight of the first pressing plate 43a. Therefore, in this embodiment, the pressure acting on the battery 2 when the first pressing plate 43a contacts the battery is determined by setting the weight of the first pressing plate 43a.
  • FIG. 9 is an enlarged view of A in FIG. 8 .
  • the first power module 441 includes a cylinder drive 44a, a sixth sliding rail 44b and a fifth sliding block 44c.
  • the cylinder driving 44a and the sixth sliding rail 44b are fixedly installed on the base 6, and the fifth sliding block 44c and the sixth sliding rail 44b is slidably connected, the fifth sliding block 44c is fixedly connected to the fourth sliding rail 43b, the fifth sliding block 44c and the first pressing plate 43a move in the direction of the sixth sliding rail 44b under the driving force of the cylinder driving 44a, when the first pressing plate 43a contacts In the battery 2, the first pressing plate 43a stops moving, and at this time, the fourth sliding rail 43b and the fifth sliding block 44c continue to move for a certain distance under the driving force of the cylinder driving 44a.
  • the first displacement acquisition mechanism 421 includes a first displacement sensor 42c, a first measurement block 42a and a first contact head 42b, the first contact head 42b displaces the end of the first displacement sensor 42c, and the first contact head 42b is fixedly connected to the first measurement
  • the block 42a, the first measuring block 42a is fixedly mounted on the end of the first pressing plate 43a.
  • the first measuring block 42a follows the first pressing plate 43a to move in the vertical direction, and the first measuring head 42b is flexible, that is, when the first measuring block 42a moves up and down following the first pressing plate 43a, the first measuring head 42b performs telescopic movement.
  • the first displacement sensor 42c is fixedly mounted on the base 6, and the first displacement sensor 42c obtains the displacement change of the upper surface of the first measuring block 42a to obtain the level difference, that is, the thickness of the battery 2.
  • FIG. 10 includes a second displacement acquisition mechanism 422, a second power module 442 and a second floating mechanism 432; the second displacement acquisition mechanism 422 and the second power module 442 are fixedly installed on the On the base 6 , the second floating mechanism 432 is mounted on the second power module 442 .
  • the second floating mechanism 432 includes a second pressing plate 43c and an eighth sliding rail 43d.
  • the second pressing plate 43c and the eighth sliding rail 43d are floatingly connected to each other.
  • the principle of this embodiment is the same as that of the previous embodiment.
  • the second contact measuring mechanism 4 b is located below the battery 2
  • the first contact measuring mechanism 4 a provided in the previous embodiment is located above the battery 2 .
  • the battery 2 is located above the second contact measuring mechanism 4b.
  • the second contact measuring mechanism 4b further includes a counterweight mechanism 45, the counterweight mechanism 45 includes a counterweight weight 451, a traction rope 452 and a plurality of guide wheels 453, the plurality of guide wheels 453 are fixedly installed on the second power module 442, and the traction One end of the rope 452 is fixedly connected to the counterweight 451 , and the other end is fixedly connected to the second floating mechanism 432 .
  • the second power module 442 includes a servo motor 44d, a seventh sliding rail 44e and a sixth sliding block 44f.
  • the servo motor 44d and the seventh sliding rail 44e are fixedly mounted on the base 6, and the first The seven sliding rails 44e are slidably connected with the sixth sliding block 44f, and the sixth sliding block 44f is fixedly connected with the second floating mechanism 432, that is, the sixth sliding block 44f is fixedly connected with the eighth sliding rail 43d; the floating mechanism is driven by the motor under the driving force. It follows the sixth sliding block 44f to move in the direction of the seventh sliding rail 44e.
  • the second displacement acquisition mechanism 422 includes a second displacement sensor 42e and a second measurement block 42d.
  • the second displacement sensor 42e acquires the level difference value of the battery by acquiring the displacement change of the lower surface of the second measurement block 42d.
  • the second measuring block 42d is fixedly connected to the second pressing plate 43c.
  • FIG. 12 is a schematic structural diagram of a third contact measuring mechanism 4c provided in an embodiment of the present invention.
  • the third contact measuring mechanism 4c includes a third displacement acquiring mechanism 423, a third power module 44g, a third floating mechanism and a counterweight mechanism 45; the third power module 44g is preferably a cylinder, but is not limited to a cylinder.
  • the third floating mechanism includes a third pressing plate 43e and a floating assembly.
  • the floating assembly is an air bearing.
  • the air bearing includes a bearing sleeve 43g and a floating block 43f.
  • the floating block 43f is suspended on the bearing sleeve under the driving force of the third power module 44g.
  • the third displacement acquiring mechanism 423 includes a third displacement sensor 42f and a third measuring block 42g.
  • the third displacement sensor 42f is fixedly mounted on the base 6, the third measuring block 42g is fixedly connected to the floating block 43f, and the third measuring block 42g follows and floats The blocks 43f move together in the vertical direction.
  • the counterweight mechanism 45 in the third contact measurement mechanism 4c has the same function as the counterweight mechanism 45 in the second contact measurement mechanism, that is, the weight of the counterweight 451 is configured to adjust the pressure applied by the pressure plate on the surface of the battery.
  • the weight mechanism in the second contact measuring mechanism 4b is installed on the second power module 442 and moves with the sixth slider 44f, while the weight in the third contact measuring mechanism 4c
  • the mechanism is fixedly installed on the abutment outside the scale shaft sleeve.
  • a traction rope fixing hole 454 is fixed on the upper surface of the floating block 43f.
  • One end of the traction rope 452 is fixed to the traction rope fixing hole 454 on the floating block 43f, and the other end is fixedly connected to the traction rope fixing hole 454 fixed on the counterweight mechanism.
  • the battery to be measured includes a first step 21 and a second step 23 , and the first step 21 and the second step 23 are located on the front and back of the battery 2 respectively.
  • the front and back sides of the battery 2 can be measured simultaneously by the front measuring mechanism 46 and the reverse measuring mechanism 47 to obtain two level difference data of the battery.
  • FIG. 15 is a schematic structural diagram of a fourth contact measuring mechanism 4d provided in an embodiment of the present invention.
  • 15 includes a front measuring mechanism 46, a reverse measuring mechanism 47 and a carrier 31.
  • the carrier 31 is located in the middle of the front measuring mechanism 46 and the reverse measuring mechanism 47.
  • the front measuring mechanism 46 and the reverse measuring mechanism 47 measure the same battery 2 at the same time. Measurement.
  • FIG. 14 is a state diagram in which the first pressing plate 43 a and the second pressing plate 43 c simultaneously contact the first step 21 and the second step 23 on the front and back of the battery 2 .
  • the carrier glass corresponding to the battery measurement position can be hollowed out, so that the second pressing plate 43c passes through the glass 311 and contacts the lower surface of the battery 2 .
  • the front measurement mechanism 46 includes a front displacement acquisition mechanism, a front drive module and a front float mechanism
  • the back measurement mechanism 47 includes a back displacement acquisition mechanism, a back drive module and a front float mechanism
  • the front drive module and the reverse drive module are fixedly installed on the base; the front floating mechanism and the reverse floating mechanism are fixedly connected to the front drive module and the reverse drive module respectively; the front floating mechanism includes a front pressure plate and a front floating assembly.
  • the front pressure plate is floatingly connected with the front floating component;
  • the reverse floating mechanism includes the reverse pressure plate and the reverse floating component, and the reverse pressure plate is floatingly connected with the reverse floating component;
  • the front pressure plate moves vertically downward under the driving force of the front drive module until it contacts the test to be tested
  • the back side pressure plate moves vertically upward under the driving force of the back side drive module until it contacts the back side of the sample battery to be tested;
  • the front side displacement acquisition mechanism and the back side displacement acquisition mechanism simultaneously acquire the movement displacement of the front side pressure plate and the back side pressure plate.
  • the front pressure plate will stop moving after touching the battery during the movement.
  • the pressure of the front pressure plate on the battery is the weight of the front pressure plate.
  • the front pressure plate will not cause pressure damage to the battery. Therefore, the movement of the front pressure plate is preferentially carried out until it contacts the battery, and then the movement of the reverse pressure plate is carried out. In this way, the battery can be prevented from being pressed and deformed when the reverse measuring mechanism has an accident.
  • the front measuring mechanism 46 in the fourth contact measuring mechanism 4d may include the first contact measuring mechanism 4a and the third contact measuring mechanism 4c; the reverse measuring mechanism 47 may include the second contact measuring mechanism 4b .
  • the floating component in the front measuring mechanism 46 may include one of the air bearing and the fourth sliding rail 43b; the floating component in the reverse measuring mechanism may also include one of the air bearing and the fourth sliding rail 43b.
  • the shapes of the first pressing plate 43a, the second pressing plate 43c and the third pressing plate 43e in the embodiment of the present application can be set according to the requirements of the battery to be measured.
  • the T-shaped first pressing plate 43a in the first contact measuring mechanism 4a is used to measure the step difference of the first step 21 or the second step 23 as shown in FIG. 13, so the shape of the first pressing plate 43a is matched to the measurement to be measured shape of the area for accurate measurements.
  • the third pressing plate 43e in the third contact measuring mechanism 4c is used to measure the thickness of the entire battery 2, so the shape of the third pressing plate 43e matches the shape of the entire battery 2.
  • the shapes of the first pressing plate 43a, the second pressing plate 43c, and the third pressing plate 43e are not limited in the embodiments of the present application, and are set according to specific requirements.
  • any one of the first displacement sensor 42c, the second displacement sensor 42e, and the third displacement sensor 42f includes a contact displacement sensor, and the contact displacement sensor includes a contact head, and the contact head is fixedly connected to the pressure plate, and the contact head is connected to the pressure plate.
  • the displacement sensor obtains the movement displacement of the jiu in the vertical direction.
  • any one of the first displacement sensor 42c, the second displacement sensor 42e and the third displacement sensor 42f includes a point laser type displacement sensor, the point laser type displacement sensor emits laser light to the surface of the measurement block, and the measurement block follows the movement of the platen , the point laser displacement sensor obtains the movement displacement of the measuring block surface in the vertical direction.
  • the edge of the battery 2 includes a flexible joint 24 .
  • the flexible joint 24 is in a bent state.
  • the battery 2 is photographed by the image capture component 4e1 to obtain its external dimensions.
  • the flexible joint 24 in the bent state cannot obtain the exact size by taking a picture. Therefore, the constraining connecting component acts on the flexible joint so that the flexible joint is laid flat on the carrier. superior.
  • the image acquisition component obtains the influence of the flexible joints tiled on the carrier and can accurately measure its outer dimensions.
  • the non-contact measurement mechanism 4e includes a constraint connection component 4e3 and an image acquisition component 4e1, and the image acquisition component 4e1 is fixedly installed with the constraint connection component 4e3.
  • the image capturing element 4e1 can be located above or below the constraining connecting element 4e3.
  • the non-contact measuring mechanism 4e also includes a plane light source 4e2, and the image acquisition component 4e1 and the plane light source 4e2 are respectively located above and below the restraint connection component 4e3 to take pictures of the battery at the same time.
  • the constraining connection assembly 4e3 includes a pressing block assembly 4e31 and a pushing block assembly 4e32, and the pressing block assembly 4e31 and the pushing block assembly 4e32 are disposed adjacent to each other.
  • the pressure block assembly 4e31 includes a pressure block drive 4e3a, a pressure block slide rail 4e3b and a pressure block 4e3c.
  • the pressure block drive 4e3a and the pressure block slide rail 4e3b are fixedly installed on the base 6, and the pressure block 4e3c is driven by the pressure block drive 4e3a.
  • the push block assembly 4e32 includes the push block slide rail 4e3f, the push block 4e3e and the push block drive 4e3d, the push block drive 4e3d and the push block
  • the slide rail 4e3f is fixedly installed on the base 6, the push block 4e3e is slidably connected with the push block slide rail 4e3f, and the push block 4e3e moves along the push block slide rail 4e3f under the driving force of the push block drive push block drive 4e3d, so as to make flexible
  • the joint 24 is laid flat on the surface of the carrier table 31 .
  • the pressing block driving 4e3a and the pushing block driving 4e3d are preferably air cylinders, of course not limited to air cylinders.
  • a spring is connected to the push block and the base, and when the push block moves under the driving force driven by the push block, the spring limits the force of the push block to act on the surface of the flexible joint.
  • the pressure block slide rail 4e3b and the push block slide rail 4e3f are preferably crossed rollers, the force of the pressure block 4e3c acting on the flexible joint 24 is determined by the weight of the pressure block itself, and the force of the push block acting on the flexible joint is determined by the spring. The size of the elasticity is determined.
  • the sliding rails and springs of the crossed rollers improve the motion accuracy of the push block and the pressure block and the force acting on the surface of the flexible joint, so as to avoid damage to the flexible joint 24 due to excessive force of the push block or the pressure block.
  • a second non-contact measuring mechanism 4f is included, and the second non-contact measuring mechanism 4f includes a linear screw module 4f1 and a first laser assembly 4f2;
  • the rod module 4f1 includes a screw drive 4f11, a screw slide 4f12 and a fourth slider 4f13.
  • the screw drive 4f11 and the screw slide 4f12 are fixedly installed on the base 6, and the screw slide 4f12 and the fourth slide 4f13 is slidably connected, and the fourth slider 4f13 moves in the direction of the screw slide rail 4f12 under the driving force of the screw drive 4f11.
  • the first laser assembly 4f2 is fixedly connected to the fourth slider, and the first laser assembly 4f2 follows the fourth slider 4f13 to move along the screw slide rail 4f12, and scans the surface of the battery to be measured to measure the surface information of the battery to be measured .
  • the first laser component 4f2 is a line scan laser, and in FIG. 19 includes a simulated laser 4f21.
  • the mechanism body 100 further includes a second measurement mechanism 53 , the second measurement mechanism 53 is fixedly installed on the base 6 , the second measurement mechanism 53 is away from the turntable 3 , and the second measurement mechanism 53 is The mechanism 53 is located at the unloading mechanism 5 , and the second measuring mechanism 53 is used to obtain data information of the unloading mechanism 5 in the process of transporting the battery to be unloaded. It should be understood that: the second measuring mechanism 53 acquires the data information of the battery during the process of unloading the battery 2 after the first measurement by the unloading mechanism 5 .
  • the second measuring mechanism 53 includes a second laser assembly (not shown in the figure), the second laser assembly is fixedly mounted on the base 6, and the second laser assembly emits laser light to illuminate the lower surface of the battery to be unloaded in motion, In order to obtain the data information of the lower surface of the battery to be blanked.
  • the second laser component scans the lower surface of the battery to be blanked to obtain the information of the lower surface, and the flatness of the lower surface and the thickness information of the battery can be measured.
  • the second measuring mechanism 53 may also include other measuring components, such as: a CCD camera to obtain a picture of the lower surface of the battery to measure whether there is any defect on the surface of the battery, etc., which are not limited in the present invention.
  • the second laser assembly when the battery does not move when the second laser assembly scans the battery, the second laser assembly needs to move to complete the measurement. Therefore, the measurement of the second laser assembly in the embodiment of the present application not only reduces the cost of the entire measurement equipment. The complexity also reduces the complexity of the second laser assembly measurements. It should be understood that: when the second laser assembly measures the battery, generally the second laser assembly moves relative to the battery to be measured to obtain the surface information of the battery to be measured; and in this application, the second laser assembly moves because the battery to be measured itself is moving. The moving component can be removed, that is, it is fixedly installed on the base, which reduces the structural complexity of the second laser component itself and reduces the cost.
  • the unloading mechanism 5 includes a second conveying and conveying mechanism 52 and a blanking and sorting mechanism 54 ; a turntable 3 is fixedly installed on the base 6 , and the turntable 3 is fixed on the A carrier 31 is installed on which a battery to be measured, that is, a battery or a battery, is fixedly installed. After the battery has completed the first measurement on the measurement station, the battery is unloaded through one of the stations.
  • the second conveying and conveying mechanism 52 includes a second conveying assembly 521 and a conveying assembly 522.
  • the second conveying assembly 521 includes a sixth driving assembly 5212 and a fifth sliding rail 5213.
  • the sixth driving assembly 5212 and the fifth sliding rail 5213 are fixedly installed on the base On the stage 6 , the sixth driving assembly 5212 is fixedly connected to the first connecting plate 5211 , and the first connecting plate 5211 is fixedly connected to the base 6 .
  • the carrying component 522 picks up the battery on the carrier 31 that has completed the first measurement and moves along the direction of the fifth sliding rail 5213 under the driving force of the sixth driving component 5212 .
  • the second measuring mechanism 53 acquires data information on the batteries in motion.
  • the sixth driving component 5212 transports the battery to the set position of the unloading and sorting mechanism 54 according to the first measurement result and the second measurement result.
  • the sixth driving assembly 5212 is preferably a motor, but is not limited to a motor.
  • the conveying assembly 522 includes a second pickup head 5225, a seventh driving assembly 5222, a seventh sliding block 5221, an eighth sliding block 5223 and a ninth sliding rail 5224; the seventh The sliding block 5221 is slidably connected to the fifth sliding rail 5213, the seventh driving assembly 5222 is fixedly connected to the seventh sliding block 5221, the ninth sliding rail 5224 is fixedly connected to the seventh driving assembly 5222, and the eighth sliding block 5223 is fixedly connected to the ninth sliding rail 5224 is slidably connected, the second pick-up head 5225 is fixedly connected with the eighth slider 5223;
  • the driving component 5222 moves in the direction of the ninth slide rail 5224 under the driving force.
  • the conveying assembly 522 moves along the direction of the fifth sliding rail 5213 , that is, the X-axis direction in the coordinate system as shown in FIG. 20 .
  • the battery on the device, the seventh drive assembly 5222 is preferably an air cylinder, but of course it is not limited to an air cylinder.
  • the second pickup head 5225 moves along the Z-axis direction in the coordinate system as shown in FIG. 4 under the driving force of the seventh driving assembly 5222 to pick up or put down the battery.
  • the unloading and sorting mechanism 54 includes a plurality of unloading transmission assemblies and a sorting arm assembly; the sorting arm assembly is installed above the unloading and conveying assembly, and the sorting arm assembly stores batteries of several measurement results. Sorting to the corresponding unloading conveying components. After the first measurement mechanism 4 and the second measurement mechanism 53 respectively complete the first measurement and the second measurement of the battery, a measurement result will be obtained.
  • the measurement results in this embodiment include three types of qualified batteries, unqualified batteries and unqualified batteries.
  • the classification of measurement results may also include other types, which are not limited in this application. This embodiment provides three kinds of measurement results for illustration, and different classifications of the measurement results will correspond to different numbers of unloading conveying assemblies and sorting arm assemblies.
  • the sorting arm assembly is fixedly installed above two adjacent unloading conveying assemblies, so as to transport the battery on one unloading conveying assembly to the other unloading conveying assembly.
  • the transporting component 522 transports the battery to be unloaded to different positions of the unloading sorting mechanism according to different measurement results of the battery to be unloaded, and the sorting arm assembly carries out the secondary transport of the battery to be unloaded at the set position to achieve Sorting and unloading transfer.
  • several unloading transmission components include a first unloading transmission component 543 , a second unloading transmission component 544 and a third unloading transmission component 545 .
  • the material transmission component 544 and the third material transmission component 545 are fixedly installed on the base 6, and the second material transmission component 544 is arranged adjacent to the first material transmission component 543 and the third material transmission component 545;
  • the sorting arm assembly includes a first sorting arm assembly 541 and a second sorting arm assembly 542.
  • the first sorting arm assembly 541 is installed above the second unloading conveying assembly 544 and the first unloading conveying assembly 543.
  • the first sorting arm assembly 541 The arm assembly 541 is used to sort the batteries on the first unloading conveying assembly 543 and the second unloading conveying assembly 544; the second sorting arm assembly 542 is installed on the second unloading conveying assembly 544 and the third unloading sorting and conveying Above the assembly 545 , the second sorting arm assembly 542 is used for sorting the batteries on the second unloading conveying assembly 544 and the third unloading conveying assembly 545 .
  • the first blanking transmission assembly 543, the second blanking transmission assembly 544 and the third blanking transmission assembly 545 are arranged in parallel, and the second blanking transmission assembly 544 is arranged adjacent to the first blanking transmission assembly 543, while the second blanking transmission assembly 544
  • the conveying assembly 544 is disposed adjacent to the third unloading conveying assembly 545 .
  • the first sorting arm assembly 541 is fixedly installed above the first unloading conveying assembly 543 and the second unloading conveying assembly 544 to transport the batteries to be unloaded on the first unloading conveying assembly 543 to the second unloading conveying component 544.
  • the second sorting arm assembly 542 is fixedly installed above the second unloading conveying assembly 544 and the third unloading conveying assembly 545 to transport the batteries on the second unloading conveying assembly 544 to the third unloading conveying assembly 545 , to realize the sorting and handling of batteries with different measurement results.
  • the sorting arm assembly includes a first sorting drive assembly 5422, a tenth slide rail (not shown in the figure), a ninth slide block 5423, a first fixing plate 5421, a second The sorting drive assembly (not shown in the figure), the eleventh slide rail 5424, the tenth slider 5425 and the third pick-up head 5426; the first fixing plate 5421 is fixedly connected to the base 6, and the first sorting drive assembly 5422 is fixedly connected The first fixing plate 5421 and the eleventh sliding rail 5424 are fixedly connected to the ninth sliding block 5423 .
  • the ninth sliding block 5423 is slidably connected with the tenth sliding rail, and the ninth sliding block 5423 moves in the direction of the tenth sliding rail under the driving force of the first sorting drive assembly 5422; the second sorting driving assembly, the eleventh sliding rail 5424 and the tenth slider 5425 are combined into a cylinder drive.
  • the second sorting drive assembly is fixedly connected with the eleventh slide rail 5424 and the ninth slide block 5423, the tenth slide block 5425 is slidably connected with the eleventh slide rail 5424, and the tenth slide block 5425 is driven by the second sorting drive assembly
  • the tenth slider 5425 is fixedly connected to the third pick-up head 5426, and the third pick-up head 5426 moves along the direction of the eleventh slide rail 5424 under the driving force of the first sorting drive assembly 5422 and the second sorting drive assembly. Motion in two different directions to sort cells from one blank conveyor to another blank conveyor.
  • the first sorting drive assembly 5422 is preferably driven by an air cylinder, of course, it is not limited to an air cylinder.
  • the third pickup head 5426 moves along the X-axis direction in the coordinate system as shown in FIG. 20 under the driving force of the first sorting drive assembly 5422, and the third pickup head 5426 moves along the X-axis direction in the coordinate system as shown in FIG. 20 under the driving force of the second sorting drive assembly Movement in the Z-axis direction in the coordinate system shown in Figure 20.
  • the third pick-up head 5426 picks up and puts down the battery to be unloaded under the driving force of the second sorting drive assembly. transport on the material transfer assembly.
  • the first unloading transmission assembly 543 includes a first conveyor belt 5431 and a first unloading conveyor belt drive (shown in the figure);
  • the second unloading transmission assembly 544 includes a second conveyor belt 5441 Driven with the second unloading belt (not shown in the figure);
  • the third unloading transmission assembly 545 includes a third unloading belt drive 5452 and a third conveying belt 5451.
  • the unloading mechanism 5 is similar to the feeding mechanism 1.
  • Several second sensors 5461 are fixedly installed on both sides of the conveyor belt. The transmitter and receiver of the second sensor 5461 are fixedly installed on both sides of the conveyor belt. When the 5461 detects a signal, it can determine where the battery is being transported on the belt.

Abstract

The present invention provides a measurement device for measuring a battery. The measurement device comprises a base, a feeding mechanism, a plurality of first measurement mechanisms, and a discharging mechanism; the plurality of first measurement mechanisms are fixedly mounted on the base, and comprise a contact-type measurement mechanism and a noncontact-type measurement mechanism; and the contact-type measurement mechanism and the noncontact-type measurement mechanism separately perform measurement a battery to be measured that is on a carrier. The first measurement mechanisms together perform measurement on said battery by means of the contact-type measurement mechanism and the noncontact-type measurement mechanism, thereby improving measurement efficiency while ensuring the measurement precision of said battery; and the contact-type measurement mechanism uses a driving module and a floating assembly to enable a pressing plate to immediately stop moving when being in contact with said battery, and obtains segment difference data by means of a displacement sensor, and thus, the precision of segment difference measurement can be improved, and the phenomenon of the damage of said battery caused because the pressing plate over-presses said battery when the pressing plate is in contact with said battery can be avoided.

Description

一种用于测量电池的测量设备A measuring device for measuring batteries 技术领域technical field
本发明涉及一种用于电子元器件的测量技术领域,尤其涉及用于测量电池的测量设备。The invention relates to the technical field of measurement for electronic components, in particular to a measurement device for measuring batteries.
背景技术Background technique
在现有技术中对3C产品(计算机、通信和消费类电子产品),例如,电脑、平板电脑、手机或数字音频播放器等内的元器件(比如电池)的测量包括接触式测量与非接触式测量,非接触式测量效率高于接触式测量,但是非接触式测量的精度低于接触式测量。接触式测量需要接触待测电池,而接触时施加在电池上的力度很难控制,当电池的敏感性较高即电池对外力的反应较为敏感时,而无法获得准确的测量数据,甚至接触式测量可能对待测电池造成损伤。In the prior art, the measurement of components (such as batteries) in 3C products (computer, communication and consumer electronic products), such as computers, tablet computers, mobile phones or digital audio players, includes contact measurement and non-contact measurement. The efficiency of non-contact measurement is higher than that of contact measurement, but the accuracy of non-contact measurement is lower than that of contact measurement. Contact measurement requires contact with the battery to be tested, and the force exerted on the battery during contact is difficult to control. When the sensitivity of the battery is high, that is, the battery is more sensitive to external forces, accurate measurement data cannot be obtained. Measurement may cause damage to the battery under test.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供用于测量电池的测量设备,该用于测量电池的测量设备根据电池的测量需求不仅包括接触式测量还包括非接触式测量,满足电池测量精度的同时提高测量效率。In view of this, the present invention provides a measurement device for measuring a battery, which includes not only contact measurement but also non-contact measurement according to the measurement requirements of the battery, so as to meet the measurement accuracy of the battery and improve the measurement efficiency.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
根据本发明实施例的用于测量电池的测量设备,包括机构本体,所述机构本体包括:基台,所述基台上安装有转盘组件,所述转盘组件上固定安装若干载具,待测量电池置于所述载具上;A measurement device for measuring a battery according to an embodiment of the present invention includes a mechanism body, the mechanism body includes: a base, on which a turntable assembly is mounted, and a number of carriers are fixedly mounted on the turntable assembly to be measured a battery is placed on the carrier;
上料机构,所述上料机构固定安装于所述基台上,所述上料机构将所述待测量电池搬运至所述载具上;a feeding mechanism, the feeding mechanism is fixedly installed on the base, and the feeding mechanism transports the battery to be measured onto the carrier;
第一测量机构,若干所述第一测量机构固定安装于所述基台上,若干所述第一测量机构包括接触式测量机构与非接触式测量机构,所述接触式测量机构与非接触式测量机构分别对所述载具上的所述待测量电池进行测量;The first measurement mechanism, a plurality of the first measurement mechanisms are fixedly installed on the base, and the plurality of the first measurement mechanisms include a contact measurement mechanism and a non-contact measurement mechanism, and the contact measurement mechanism and the non-contact measurement mechanism The measuring mechanism respectively measures the battery to be measured on the carrier;
下料机构,所述下料机构固定安装于所述基台上,所述下料机构将所述第一测量机构测量完成的待下料电池进行下料,以完成电池的测量。A blanking mechanism, the blanking mechanism is fixedly installed on the base, and the blanking mechanism blanks the battery to be blanked that has been measured by the first measuring mechanism, so as to complete the measurement of the battery.
优选地,所述转盘组件包括第一驱动组件与转盘,所述第一驱动组件固定安装于所述基台上,所述转盘在所述第一驱动组件的驱动力下相对所述基台进行旋转,以使得所述待测量电池对应不同的所述第一测量机构。Preferably, the turntable assembly includes a first drive assembly and a turntable, the first drive assembly is fixedly mounted on the base, and the turntable moves relative to the base under the driving force of the first drive assembly Rotate so that the batteries to be measured correspond to different first measuring mechanisms.
优选地,所述上料机构包括:第一传输机构,所述第一传输机构固定安装于所述基台上,待测量电池在所述第一传输机构的作用下运动至预设位置;Preferably, the feeding mechanism includes: a first transmission mechanism, the first transmission mechanism is fixedly installed on the base, and the battery to be measured moves to a preset position under the action of the first transmission mechanism;
姿态获取机构,所述姿态获取机构固定安装于所述基台上,所述姿态获取机构用于获取待测量电池当前的姿态信息;an attitude acquisition mechanism, the attitude acquisition mechanism is fixedly installed on the base, and the attitude acquisition mechanism is used to acquire the current attitude information of the battery to be measured;
第一搬运传送机构,所述第一搬运传送机构位于所述第一传输机构的端部,所述第一搬运传送机构位于所述姿态获取机构的上方,所述第一搬运传送机构将所述预设位置的待测量电池搬运至所述载具上;所述第一搬运传送机构包括:A first conveying and conveying mechanism, the first conveying and conveying mechanism is located at the end of the first conveying mechanism, the first conveying and conveying mechanism is located above the attitude acquiring mechanism, and the first conveying and conveying mechanism transfers the The battery to be measured at a preset position is transported to the carrier; the first transport mechanism includes:
第一传送组件,所述第一传送组件包括第二驱动组件与第一滑块,所述第二驱动组件与第一滑轨固定安装于所述基台上;a first conveying assembly, the first conveying assembly includes a second driving assembly and a first sliding block, the second driving assembly and the first sliding rail are fixedly mounted on the base;
拾取调节组件,所述拾取调节组件与所述第一滑轨滑动连接,所述拾取调节组件包括第一拾取头与调节组件,所述第一拾取头在所述第二驱动组件与调节组件的作用下拾取所述预设位置的电池;所述第一拾取头在所述第二驱动组件的驱动力下沿所述第一滑轨方向运动,在运动的过程中,所述调节组件根据所述姿态获取机构获取的电池姿态信息对所述第一拾取头的姿态进行调节,以匹配所述载具;A pickup adjustment assembly, the pickup adjustment assembly is slidably connected with the first slide rail, the pickup adjustment assembly includes a first pickup head and an adjustment assembly, and the first pickup head is located between the second drive assembly and the adjustment assembly. Under the action of picking up the battery at the preset position; the first pick-up head moves along the direction of the first slide rail under the driving force of the second driving component. The attitude information of the battery acquired by the attitude acquisition mechanism adjusts the attitude of the first pickup head to match the carrier;
所述调节组件包括:第一方向调节组件,所述第一方向调节组件包括第三驱动组件、第二滑轨和第二滑块,所述第三驱动组件与第二滑轨固定连接第一滑块,所述第一滑块与第一滑轨滑动连接,所述第一滑块在所述第二驱动组件的驱动力下沿所述第一滑轨方向运动;所述第二滑块与第二滑轨滑动连接,所述第一拾取头在所述第三驱动组件的驱动力下沿所述第二滑轨方向运动;The adjustment assembly includes: a first direction adjustment assembly, the first direction adjustment assembly includes a third drive assembly, a second slide rail and a second slider, the third drive assembly and the second slide rail are fixedly connected to the first a sliding block, the first sliding block is slidably connected with the first sliding rail, and the first sliding block moves along the direction of the first sliding rail under the driving force of the second driving component; the second sliding block slidingly connected with the second sliding rail, the first pick-up head moves along the direction of the second sliding rail under the driving force of the third driving component;
旋转轴调节组件,所述旋转轴调节组件包括第四驱动组件与旋转块,所述第四驱动组件与所述第二滑块固定连接,所述旋转块与第四驱动组件旋转连接;所述旋转块在所述第四驱动组件的驱动力下相对于所述第二滑块在水平方向上旋转,以调节所述第一拾取头在水平方向上的姿态;a rotating shaft adjusting assembly, the rotating shaft adjusting assembly includes a fourth driving assembly and a rotating block, the fourth driving assembly is fixedly connected with the second sliding block, and the rotating block is rotatably connected with the fourth driving assembly; the The rotating block rotates in the horizontal direction relative to the second sliding block under the driving force of the fourth driving assembly to adjust the posture of the first pickup head in the horizontal direction;
第二方向调节组件,所述第二方向调节组件包括第五驱动组件、第三滑轨和第三滑块,所述第五驱动组件与第三滑轨固定连接所述旋转平台,所述第三滑轨与第三滑块滑动连接,所示第三滑块固定连接所述第一拾取头;所述第一拾取头在所述第五驱动组件的驱动力下 沿所述第三滑轨方向运动。A second direction adjustment assembly, the second direction adjustment assembly includes a fifth drive assembly, a third slide rail and a third slider, the fifth drive assembly and the third slide rail are fixedly connected to the rotating platform, and the first The three sliding rails are slidably connected with the third sliding block, and the third sliding block shown is fixedly connected to the first pick-up head; the first pick-up head moves along the third sliding rail under the driving force of the fifth driving assembly directional movement.
优选地,所述接触式测量机构包括:位移传感器,所述位移传感器固定安装于所述基台上;驱动模组,所述驱动模组固定安装于所述基台上;浮动机构,所述浮动机构固定安装于所述驱动模组上,所述浮动机构包括压板与浮动组件,所述压板与所述浮动组件浮动连接,所述压板在所述驱动模组的驱动力下在竖直方向上运动;当所述压板接触待测量电池时停止运动,所述位移获取机构获取所述压板运动的距离,以测得所述压板接触待测量电池处的段差;Preferably, the contact measurement mechanism includes: a displacement sensor, which is fixedly installed on the base; a driving module, which is fixedly installed on the base; a floating mechanism, the The floating mechanism is fixedly installed on the driving module, the floating mechanism includes a pressing plate and a floating assembly, the pressing plate is floatingly connected with the floating assembly, and the pressing plate is in a vertical direction under the driving force of the driving module When the pressure plate contacts the battery to be measured, the movement is stopped, and the displacement acquisition mechanism obtains the distance of the movement of the pressure plate to measure the step difference where the pressure plate contacts the battery to be measured;
配重机构,所述配重机构包括配重砝码、牵引绳和若干导轮,所述牵引绳的一端固定连接所述配重砝码,另一端固定连接所述浮动机构;通过配置所述配重砝码的重量,以匹配所述压板施加于待测量电池上的力度。A counterweight mechanism, the counterweight mechanism includes a counterweight weight, a traction rope and several guide wheels, one end of the traction rope is fixedly connected to the counterweight weight, and the other end is fixedly connected to the floating mechanism; by configuring the The weight of the counterweight is matched with the force exerted by the pressure plate on the battery to be measured.
优选地,所述浮动组件包括第四滑轨,所述浮动机构在所述驱动模组的驱动力下在竖直方向上运动,在所述压板接触待测量电池时停止运动,同时所述第四滑轨在所述驱动模组的驱动力下继续运行,以使得所述压板抵接于待测量电池表面。Preferably, the floating assembly includes a fourth sliding rail, and the floating mechanism moves in a vertical direction under the driving force of the driving module, and stops when the pressing plate contacts the battery to be measured, while the first The four sliding rails continue to run under the driving force of the driving module, so that the pressing plate abuts the surface of the battery to be measured.
优选地,所述浮动组件包括气浮轴承,所述气浮轴承包括轴承套与浮动块,所述浮动块在所述驱动模组的驱动力下悬浮于所述轴承套内,所述压板固定连接所述浮动块;所述压板在所述驱动模组的驱动力下在竖直方向上运动。Preferably, the floating assembly includes an air bearing, the air bearing includes a bearing sleeve and a floating block, the floating block is suspended in the bearing sleeve under the driving force of the driving module, and the pressing plate is fixed The slider is connected; the pressing plate moves in the vertical direction under the driving force of the driving module.
优选地,所述接触式测量机构还包括:正面测量机构;反面测量机构,所述正面测量机构与反面测量机构分别位于待测量电池的上方与下方;所述待测量电池固定安装于透明的载具表面,所述待测量电池的测量位置在所述载具上为镂空;所述正面测量机构包括正面位移获取机构、正面驱动模组和正面浮动机构;所述反面测量机构包括反面位移获取机构、反面驱动模组和正面浮动机构;所述正面位移获取机构、反面位移获取机构、正面驱动模组和反面驱动模组均固定安装于所述基台上;所述正面浮动机构与反面浮动机构均分别固定连接所述正面驱动模组与反面驱动模组;所述正面浮动机构包括正面压板与正面浮动组件,所述正面压板与正面浮动组件浮动连接;所述反面浮动机构包括反面压板与反面浮动组件,所述反面压板与反面浮动组件浮动连接;Preferably, the contact measurement mechanism further comprises: a front measurement mechanism; a reverse measurement mechanism, the front measurement mechanism and the reverse measurement mechanism are respectively located above and below the battery to be measured; the battery to be measured is fixedly mounted on a transparent carrier The measurement position of the battery to be measured is hollow on the carrier; the front measurement mechanism includes a front displacement acquisition mechanism, a front drive module and a front floating mechanism; the back measurement mechanism includes a back displacement acquisition mechanism , the reverse drive module and the front floating mechanism; the front displacement acquisition mechanism, the reverse displacement acquisition mechanism, the front drive module and the reverse drive module are all fixedly installed on the base; the front floating mechanism and the reverse floating mechanism The front drive module and the reverse drive module are fixedly connected respectively; the front floating mechanism includes a front pressure plate and a front floating assembly, and the front pressure plate is floatingly connected with the front floating assembly; the reverse floating mechanism includes a reverse pressure plate and a reverse a floating assembly, the reverse pressure plate is floatingly connected to the reverse floating assembly;
在所述正面压板在所述正面驱动模组的驱动力下竖直向下运动至接触待测量电池的正面后,所述反面压板在所述反面驱动模组的驱动力下竖直向上运动至接触待测量电池的反面;所述正面位移获取机构与反面位移获取机构同时获取所述正面压板与反面压板的运动位移。After the front platen moves vertically downward under the driving force of the front drive module to contact the front surface of the battery to be measured, the reverse platen moves vertically upward under the driving force of the reverse drive module to The reverse side of the battery to be measured is contacted; the front side displacement acquisition mechanism and the reverse side displacement acquisition mechanism simultaneously acquire the movement displacement of the front side pressure plate and the reverse side pressure plate.
优选地,所述非接触式测量机构包括:约束连接组件,所述约束连接组件包括压块组件与推块组件,所述压块组件与推块组件相邻设置;所述压块组件包括压块驱动、压块滑轨和压块,所述压块驱动与压块滑轨固定安装于所述基台上,所述压块在所述压块驱动的驱动力下沿所述压块滑轨方向运动,以抵压在待测量电池的柔性区域的边缘处;所述推块组件包括推块滑轨、推块和推块驱动,所述推块滑轨与推块驱动固定安装于所述基台上,所述推块与推块滑轨滑动连接;当所述压块抵压于所述柔性接头边缘时,所述推块在所述推块驱动的驱动力下沿所述推块滑轨方向运动,以使得所述柔性接头平铺于所述载具表面;Preferably, the non-contact measurement mechanism includes: a restraint connection assembly, the restraint connection assembly includes a pressure block assembly and a push block assembly, the pressure block assembly and the push block assembly are disposed adjacent to each other; the pressure block assembly includes a pressure block assembly A block drive, a pressure block slide rail and a pressure block, the pressure block drive and the pressure block slide rail are fixedly installed on the base table, and the pressure block slides along the pressure block under the driving force of the pressure block drive It moves in the direction of the rail to press against the edge of the flexible area of the battery to be measured; the push block assembly includes a push block slide rail, a push block and a push block drive, and the push block slide rail and the push block drive are fixedly installed on the On the base, the push block is slidably connected with the push block slide rail; when the pressure block is pressed against the edge of the flexible joint, the push block moves along the push block under the driving force driven by the push block. The block slide rail is moved in the direction, so that the flexible joint is laid flat on the surface of the carrier;
影像采集组件,所述影像采集组件固定安装于所述基台上,所述影像采集组件获取平铺于所述载具表面的所述待测量电池的影像,以测得所述待测量电池的外形尺寸。An image acquisition component, the image acquisition component is fixedly installed on the base, and the image acquisition component acquires the image of the battery to be measured laid on the surface of the carrier to measure the battery to be measured. Dimensions.
优选地,所述非接触式测量机构包括:直线丝杆模组,所述直线丝杆模组包括丝杆驱动、丝杆滑轨和第四滑块,所述丝杆驱动与丝杆滑轨固定安装于所述基台上,所述丝杆滑轨与第四滑块滑动连接,所述第四滑块在所述丝杆驱动的驱动力下沿所述丝杆滑轨方向运动;Preferably, the non-contact measurement mechanism includes: a linear screw module, the linear screw module includes a screw drive, a screw slide and a fourth slider, the screw drive and the screw slide It is fixedly installed on the base, the screw slide rail is slidably connected with a fourth slider, and the fourth slider moves along the direction of the screw slide rail under the driving force of the screw drive;
第一激光组件,所述第一激光组件固定连接所述第四滑块,所述第一激光组件跟随所述第四滑块沿所述丝杆滑轨方向运动,并对所述待测量电池的表面进行扫描,以测得所述待测量电池的表面信息。A first laser assembly, the first laser assembly is fixedly connected to the fourth slider, the first laser assembly follows the fourth slider to move along the direction of the screw rail, and the battery to be measured is The surface of the battery to be measured is scanned to measure the surface information of the battery to be measured.
优选地,所述机构本体还包括第二测量机构,所述第二测量机构固定安装于所述基台上,所述第二测量机构获取所述下料机构运动过程中的所述待下料电池的数据信息;Preferably, the mechanism body further includes a second measuring mechanism, the second measuring mechanism is fixedly installed on the base, and the second measuring mechanism acquires the material to be unloaded during the movement of the unloading mechanism battery data information;
所述下料机构包括:第二搬运传送机构,所述第二搬运传送机构位于所述第二测量机构的上方,所述第二搬运传送机构包括:The unloading mechanism includes: a second conveying and conveying mechanism, the second conveying and conveying mechanism is located above the second measuring mechanism, and the second conveying and conveying mechanism includes:
第二传送组件,所述第二传送组件包括第六驱动组件与第五滑轨,所述第六驱动组件与第五滑轨固定安装于所述固定支架上;a second conveying assembly, the second conveying assembly includes a sixth driving assembly and a fifth sliding rail, and the sixth driving assembly and the fifth sliding rail are fixedly mounted on the fixing bracket;
搬运组件,所述搬运组件在所述第五滑轨上运动,所述搬运组件拾取待下料电池并在所述第六驱动组件的驱动力下沿所述第五滑轨方向运动;a handling assembly, the handling assembly moves on the fifth sliding rail, the handling assembly picks up the battery to be unloaded and moves along the direction of the fifth sliding rail under the driving force of the sixth driving assembly;
下料分拣机构,所述搬运组件在所述第六驱动组件的驱动力下将所述待下料电池搬运至所述下料分拣机构上,所述下料分拣机构根据所述第一测量机构与第二测量机构的测量结果对所述待下料电池进行分拣。A blanking and sorting mechanism, the conveying component transports the battery to be blanked to the blanking and sorting mechanism under the driving force of the sixth driving component, and the blanking and sorting mechanism is based on the first The batteries to be unloaded are sorted by the measurement results of a measuring mechanism and a second measuring mechanism.
本发明的上述技术方案至少具有如下有益效果之一:The above-mentioned technical scheme of the present invention has at least one of the following beneficial effects:
本发明公开的用于测量电池的测量设备,该用于测量电池的测量设备的基台上固定安 装若干第一测量机构,若干第一测量机构包括接触式测量机构与非接触式测量机构,该机构通过接触式测量机构与非接触式测量机构共同对待测量电池进行测量,在保证待测量电池的测量精度的同时提高测量效率;The measuring equipment for measuring batteries disclosed in the present invention has several first measuring mechanisms fixedly installed on the base of the measuring equipment for measuring batteries. The several first measuring mechanisms include a contact measuring mechanism and a non-contact measuring mechanism. The mechanism measures the battery to be measured through the contact measurement mechanism and the non-contact measurement mechanism, which improves the measurement efficiency while ensuring the measurement accuracy of the battery to be measured;
上料机构通过拾取头拾取第一传输机构上的电池,并在将电池搬运至载具上的过程中,根据姿态获取机构获取电池的当前姿态信息并利用调节组件对拾取头进行X、Y、Z、U四轴的调节以使其匹配电池的预设姿态,该上料机构不仅降低了设备成本且减少了姿态调节的工艺流程,提高了上料效率;The feeding mechanism picks up the battery on the first transmission mechanism through the pick-up head, and in the process of transporting the battery to the carrier, obtains the current attitude information of the battery according to the attitude acquisition mechanism and uses the adjustment component to perform X, Y, The Z and U four axes are adjusted to match the preset attitude of the battery. The feeding mechanism not only reduces the equipment cost, but also reduces the process flow of attitude adjustment and improves the feeding efficiency;
接触式测量机构利用驱动模组与浮动组件使得压板在接触待测量电池时立刻停止运动,并通过位移传感器获取段差数据,不仅能提高段差测量的精度,且可避免压板接触待测量电池时对其过压造成待测量电池损伤的现象出现;The contact measuring mechanism uses the drive module and the floating component to make the pressure plate stop moving immediately when it contacts the battery to be measured, and obtains the level difference data through the displacement sensor, which can not only improve the accuracy of the level difference measurement, but also avoid the pressure plate contacting the battery to be measured. The phenomenon that the battery to be measured is damaged due to overvoltage occurs;
下料机构利用搬运传送机构将第一次测量完成的待下料电池进行搬运,测量机构对搬运过程中的待下料电池进行第二次测量;搬运传送机构根据第一次测量与第二次测量的结果将待下料电池放置于分拣机构的不同位置;再利用分拣臂组件将不同位置上的不同测量结果的待下料电池进行分拣并搬运至对应的下落传输组件进行下料;该下料机构在待下料电池进行搬运过程中对其进行测量,不仅降低了测量设备的复杂度且降低了测量工艺的复杂性。The unloading mechanism uses the handling and conveying mechanism to transport the battery to be unloaded after the first measurement, and the measuring mechanism performs the second measurement of the battery to be unloaded during the handling process; the handling and transmission mechanism is based on the first measurement and the second measurement. Based on the measurement results, the batteries to be unloaded are placed in different positions of the sorting mechanism; the sorting arm assembly is used to sort and transport the batteries to be unloaded with different measurement results at different positions to the corresponding drop transfer components for unloading. ; The blanking mechanism measures the battery to be blanked during its handling, which not only reduces the complexity of the measurement equipment but also reduces the complexity of the measurement process.
附图说明Description of drawings
图1为本发明实施例的整体结构俯视图;1 is a top view of the overall structure of an embodiment of the present invention;
图2为本发明实施例的整体结构立体图;2 is a perspective view of the overall structure of an embodiment of the present invention;
图3为本发明实施例中的转盘结构示意图;3 is a schematic structural diagram of a turntable in an embodiment of the present invention;
图4为本发明实施例中的转盘结构俯视图;4 is a top view of a turntable structure in an embodiment of the present invention;
图5为本发明实施例中的上料机构的结构示意图;5 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention;
图6为本发明实施例中的上料机构的局部结构示意图;Fig. 6 is the partial structural schematic diagram of the feeding mechanism in the embodiment of the present invention;
图7为图6中的C处的放大图;Fig. 7 is the enlarged view at the C place in Fig. 6;
图8为本发明实施例中接触式测量机构的结构示意图;8 is a schematic structural diagram of a contact measuring mechanism in an embodiment of the present invention;
图9为图8中A处的放大图;Fig. 9 is the enlarged view of A place in Fig. 8;
图10为本发明实施例中另一种接触式测量机构的结构示意图;10 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention;
图11为图10中B处的放大图;Fig. 11 is an enlarged view at B in Fig. 10;
图12为本发明实施例中另一种接触式测量机构的结构示意图;12 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention;
图13为本发明实施例中的电池的结构示意图;13 is a schematic structural diagram of a battery in an embodiment of the present invention;
图14为本发明实施例中的另一种接触式测量机构的状态示意图;14 is a schematic state diagram of another contact measuring mechanism in the embodiment of the present invention;
图15为本发明实施例中另一种接触式测量机构的结构示意图;15 is a schematic structural diagram of another contact measuring mechanism in an embodiment of the present invention;
图16为本发明实施例中的非接触式测量机构的结构示意图;16 is a schematic structural diagram of a non-contact measuring mechanism in an embodiment of the present invention;
图17为图16中的F处放大图;Fig. 17 is the enlarged view of F in Fig. 16;
图18为本发明实施例中的电池的另一种结构示意图;18 is another schematic structural diagram of a battery in an embodiment of the present invention;
图19为本发明实施例中的另一种非接触式测量机构的结构示意图;19 is a schematic structural diagram of another non-contact measurement mechanism in an embodiment of the present invention;
图20为本发明实施例中的下料机构的结构示意图;20 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention;
图21为图20中的D处的放大图;Figure 21 is an enlarged view at D in Figure 20;
图22为图20中的E处的放大图。FIG. 22 is an enlarged view of E in FIG. 20 .
附图标记:Reference number:
100、机构本体;1、上料机构;12、第一传输机构;121、上料传送皮带;122、第八驱动组件;123、第一传感器;131、第一传送组件;1311、第二驱动组件;1312、安装板;1313、第一滑轨;132、拾取调节组件;1321、第一方向调节组件;132a、第二滑轨;132b、第二滑块;1322、旋转轴调节组件;132c、固定连接件;132d、旋转块;132e、第四驱动组件;1323、第二方向调节组件;132f、第五驱动组件;132g、第三滑轨;132h、第三滑块;1324、第一拾取头;133、第一滑块;134、第一连接块;14、姿态获取机构;141、摄像头;15、条码扫描机构;2、电池;21、第一台阶;22、凸起;23、第二台阶;24、柔性接头;3、转盘;31、载具;3a、上料载具;3b、下料载具;311、玻璃;4、第一测量机构;4a、第一接触式测量机构;421、第一位移获取机构;42a、第一测量块;42b、第一接触头;42c、第一位移传感器;431、第一浮动机构;43a、第一压板;43b、第四滑轨;441、第一动力模组;44a、气缸驱动;44b、第六滑轨;44c、第五滑块;4b、第二接触式测量机构;442、第二动力模组;44d、伺服电机;44e、第七滑轨;44f、第六滑块;432、第二浮动机构;43c、第二压板;43d、第八滑轨;422、第二位移获取机构;42d、第二测量块;42e、第二位移传感器;45、配重机构;451、配重砝码;452、牵引绳;453、导轮;4c、第三接触式测量机构;423、第三位移获取机构;42g、第三测量块;42f、第三位移传感器;454、牵引绳固定孔;43e、第三压板;43f、浮动块;43g、轴承套;44g、第三动力模组;4d、第四接触式测量机构;46、正面测量机构;47、反面测量机构;4e、第一非接触式测量机 构;4e1、影像采集组件;4e2、平面光源;4e3、约束连接组件;4e31、压块组件;4e3a、压块驱动;4e3b、压块滑轨;4e3c、压块;4e32、推块组件;4e3d、推块驱动;4e3f、推块滑轨;4e3e、推块;4e3g、弹簧;4f、第二非接触式测量机构;4f1、直线丝杆模组;4f11、丝杆驱动;4f12、丝杆滑轨;4f13、第四滑块;4f2、第一激光组件;4f21、模拟激光;5、下料机构;52、第二搬运传送机构;521、第二传送组件;5211、第一连接板;5212、第六驱动组件;5213、第五滑轨;522、搬运组件;5221、第七滑块;5222、第七驱动组件;5223、第八滑块;5224、第九滑轨;5225、第二拾取头;53、第二测量机构;54、下料分拣机构;541、第一分拣臂组件;542、第二分拣臂组件;5421、第一固定板;5422、第一分拣驱动组件;5423、第九滑块;5424、第十一滑轨;5425、第十滑块;5426、第三拾取头;543、第一下料传输组件;5431、第一传送皮带;544、第二下料传输组件;5441、第二传送皮带;545、第三下料传输组件;5451、第三传送皮带;5452、第三下料皮带驱动;5461、第二传感器。100, the body of the mechanism; 1, the feeding mechanism; 12, the first transmission mechanism; 121, the feeding conveyor belt; 122, the eighth drive assembly; 123, the first sensor; 131, the first transmission assembly; 1311, the second drive assembly; 1312, mounting plate; 1313, first slide rail; 132, pick-up adjustment assembly; 1321, first direction adjustment assembly; 132a, second slide rail; 132b, second slider; 1322, rotation axis adjustment assembly; 132c 132d, rotating block; 132e, fourth drive assembly; 1323, second direction adjustment assembly; 132f, fifth drive assembly; 132g, third slide rail; 132h, third slider; 1324, first Picking head; 133, first slider; 134, first connection block; 14, attitude acquisition mechanism; 141, camera; 15, barcode scanning mechanism; 2, battery; 21, first step; 22, protrusion; 23, Second step; 24, flexible joint; 3, turntable; 31, carrier; 3a, loading carrier; 3b, unloading carrier; 311, glass; 4, first measuring mechanism; 4a, first contact measurement 421, the first displacement acquisition mechanism; 42a, the first measurement block; 42b, the first contact head; 42c, the first displacement sensor; 431, the first floating mechanism; 43a, the first pressure plate; 43b, the fourth slide rail 441, the first power module; 44a, the cylinder drive; 44b, the sixth slide rail; 44c, the fifth slider; 4b, the second contact measuring mechanism; 442, the second power module; 44d, the servo motor; 44e, the seventh slide rail; 44f, the sixth slider; 432, the second floating mechanism; 43c, the second pressure plate; 43d, the eighth slide rail; 422, the second displacement acquisition mechanism; 42d, the second measuring block; 42e 45, the second displacement sensor; 45, the counterweight mechanism; 451, the counterweight weight; 452, the traction rope; 453, the guide wheel; 4c, the third contact measuring mechanism; 423, the third displacement acquisition mechanism; 42g, the third Measuring block; 42f, third displacement sensor; 454, traction rope fixing hole; 43e, third pressure plate; 43f, floating block; 43g, bearing sleeve; 44g, third power module; 4d, fourth contact measuring mechanism; 46, front measuring mechanism; 47, reverse measuring mechanism; 4e, first non-contact measuring mechanism; 4e1, image acquisition component; 4e2, plane light source; 4e3, restraint connection component; 4e31, pressure block component; 4e3a, pressure block drive ;4e3b, pressure block slide rail; 4e3c, pressure block; 4e32, push block assembly; 4e3d, push block drive; 4e3f, push block slide rail; 4e3e, push block; 4e3g, spring; 4f, second non-contact measuring mechanism ;4f1, linear screw module; 4f11, screw drive; 4f12, screw slide rail; 4f13, the fourth slider; 4f2, the first laser component; 4f21, simulated laser; 5, blanking mechanism; 52, the first 2. Handling and conveying mechanisms; 521 5211, the first connecting plate; 5212, the sixth drive assembly; 5213, the fifth slide rail; 522, the conveying assembly; 5221, the seventh slider; 5222, the seventh drive assembly; 5223, the eighth Slider; 5224, the ninth slide rail; 5225, the second pick-up head; 53, the second measuring mechanism; 54, the unloading sorting mechanism; 541, the first sorting arm assembly; 542, the second sorting arm assembly; 5421, the first fixing plate; 5422, the first sorting drive assembly; 5423, the ninth slider; 5424, the eleventh sliding rail; 5425, the tenth slider; 5426, the third pick-up head; 543, the first lower 5431, the first conveyor belt; 544, the second unloading conveyor assembly; 5441, the second conveyor belt; 545, the third unloading conveyor assembly; 5451, the third conveyor belt; 5452, the third unloading belt Drive; 5461, the second sensor.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
在现有技术中对电池的测量包括接触式测量与非接触式测量,接触式测量与非接触式测量各自具有自己的优缺点,非接触式测量效率高于接触式测量,但是非接触式测量的精度低于接触式测量。接触式测量需要接触待测电池,而接触时施加在电池上的力度很难控制,当电池的敏感性较高即电池对外力的反应较为敏感时,而无法获得准确的测量数据,甚至接触式测量可能对待测电池造成损伤。In the prior art, the measurement of batteries includes contact measurement and non-contact measurement. Contact measurement and non-contact measurement each have their own advantages and disadvantages. The efficiency of non-contact measurement is higher than that of contact measurement, but non-contact measurement The accuracy is lower than that of contact measurement. Contact measurement requires contact with the battery to be tested, and the force exerted on the battery during contact is difficult to control. When the sensitivity of the battery is high, that is, the battery is more sensitive to external forces, accurate measurement data cannot be obtained. Measurement may cause damage to the battery under test.
针对上述问题,本申请根据电池本身的结构特点结合接触式测量方式与非接触式测量方式共同进行测量,不仅提高测量精度且提高测量效率。本申请实施例中待测量电池以电池为例进行具体说明,本申请不限定待测量电池,本申请提供的测量机构适用于测量其他产品,包括敏感性较高的电池与不敏感的其他产品。In view of the above problems, the present application combines the contact measurement method and the non-contact measurement method to perform the measurement according to the structural characteristics of the battery itself, which not only improves the measurement accuracy but also improves the measurement efficiency. In the embodiments of this application, the battery to be measured is specifically described by taking a battery as an example. This application does not limit the battery to be measured. The measurement mechanism provided in this application is suitable for measuring other products, including highly sensitive batteries and other insensitive products.
下面首先结合附图具体描述根据本发明实施例的用于测量电池的测量设备。First, a measuring device for measuring a battery according to an embodiment of the present invention will be specifically described below with reference to the accompanying drawings.
图1为本申请实施例提供的用于测量电池的测量设备的整体俯视图,如图1所示,图1中包括机构本体100,机构本体100包括基台6、上料机构1、下料机构和5若干第一测量机构4;上料机构1、下料机构5和若干第一测量机构4固定安装于基台6上。基台6上安装有转盘组件,转盘组件上固定安装有若干载具31,待测量电池置于载具31上。载具31的数量对应第一测量机构4的数量,即每一个第一测量机构4对应一载具31,第一测量机构4用于测量载具31上的电池2。上料机构1将待测量电池搬运至载具31上,若干第一测量机构4对载具31上的电池2进行测量,测量结束后下料机构5将第一次测量完成的电池2进行下料。若干第一测量机构4包括不同类型或相同类型的测量,分别测量电池2的不同参数或相同参数。1 is an overall top view of a measuring device for measuring a battery provided by an embodiment of the present application. As shown in FIG. 1 , FIG. 1 includes a mechanism body 100 , which includes a base 6 , a feeding mechanism 1 , and a feeding mechanism and 5 several first measuring mechanisms 4 ; the feeding mechanism 1 , the unloading mechanism 5 and the several first measuring mechanisms 4 are fixedly installed on the base 6 . A turntable assembly is installed on the base 6 , a plurality of carriers 31 are fixedly installed on the turntable assembly, and the battery to be measured is placed on the carrier 31 . The number of carriers 31 corresponds to the number of first measurement mechanisms 4 , that is, each first measurement mechanism 4 corresponds to a carrier 31 , and the first measurement mechanisms 4 are used to measure the battery 2 on the carrier 31 . The loading mechanism 1 transports the battery to be measured onto the carrier 31, a plurality of first measuring mechanisms 4 measure the battery 2 on the carrier 31, and after the measurement is completed, the unloading mechanism 5 unloads the battery 2 that has been measured for the first time. material. Several first measuring mechanisms 4 comprise different types or the same type of measurements, respectively measuring different parameters of the battery 2 or the same parameter.
进一步的,转盘组件包括第一驱动组件(图中未显示)与转盘3,第一驱动组件固定安装于基台6上,转盘3在第一驱动组件的驱动力下相对于基台6进行旋转,以使得待测量电池2对应不同的第一测量机构4。第一驱动组件优选为DD马达,当然并不仅限为DD马达。转盘3优选为圆形结构的转盘,若干载具31均匀分布于转盘3上,若干第一测量机构4沿转盘3的四周边缘固定安装,如图2、图3所示。上料机构1将待测量电池2搬运至其中一个载具31上后,转盘3沿如图4中所示的s旋转方向旋转,以使得每一个第一测量机构4对该电池2进行测量,该电池2在完成多次多种类的测量后通过下料机构5进行下料。转盘3的旋转方向不限定为s旋转方向,也可以为相反方向旋转。该测量机构利用转盘的方式完成待测量电池的多次多种类型的测量,该机构的结构合理且相对于线型的测量机构暂用空间较小,测量效率高。Further, the turntable assembly includes a first drive assembly (not shown in the figure) and a turntable 3, the first drive assembly is fixedly mounted on the base 6, and the turntable 3 rotates relative to the base 6 under the driving force of the first drive assembly , so that the batteries 2 to be measured correspond to different first measuring mechanisms 4 . The first drive assembly is preferably a DD motor, but of course it is not limited to a DD motor. The turntable 3 is preferably a turntable with a circular structure. Several carriers 31 are evenly distributed on the turntable 3 , and several first measuring mechanisms 4 are fixedly installed along the periphery of the turntable 3 , as shown in FIGS. 2 and 3 . After the feeding mechanism 1 transports the battery 2 to be measured onto one of the carriers 31, the turntable 3 rotates in the s rotation direction as shown in FIG. 4, so that each first measuring mechanism 4 measures the battery 2, The battery 2 is unloaded by the unloading mechanism 5 after completing multiple and various types of measurements. The rotation direction of the turntable 3 is not limited to the s rotation direction, and may be rotated in the opposite direction. The measuring mechanism completes multiple and various types of measurements of the battery to be measured by means of a turntable. The structure of the mechanism is reasonable, the temporary space is small compared to the linear measuring mechanism, and the measuring efficiency is high.
在本发明一个具体的实施例中,上料机构1将待测量电池2搬运至如图4所示的上料载具3a上,转盘3沿如图4所示的s旋转方向旋转,以使得该电池2分别在五个第一测量机构4上进行测量,完成五个第一测量机构4的测量后该电池2通过转盘3运动至下料载具3b处,下料机构5将下料载具3b上的电池下料。上料载具3a与下料载具3b在载盘3上之间的角度是90°;该机构结构合理,提高电池2的上下料效率且节省该机构所占用空间。In a specific embodiment of the present invention, the loading mechanism 1 transports the battery 2 to be measured onto the loading carrier 3a as shown in FIG. 4, and the turntable 3 rotates in the s rotation direction as shown in FIG. 4, so that the The battery 2 is measured on the five first measuring mechanisms 4 respectively. After the measurement of the five first measuring mechanisms 4 is completed, the battery 2 is moved to the unloading carrier 3b through the turntable 3, and the unloading mechanism 5 loads the unloading material. Battery blanking on tool 3b. The angle between the loading carrier 3a and the unloading carrier 3b on the carrier plate 3 is 90°; the mechanism has a reasonable structure, improves the loading and unloading efficiency of the battery 2 and saves the space occupied by the mechanism.
在本发明一实施例中,如图3、图4所示,电池2放置于载具31的表面,载具31内安装有真空组件与若干吸盘,若干吸盘用于吸取电池2的下表面以使其固定于载具31表面。载具31表面的材质为玻璃311,玻璃311的平整度较好,提高测量的精度,且玻璃311为透明材质,光线可穿透玻璃311对电池2进行测量操作。载具31内部结构图中未显示,将 电池2固定于载具31表面还可通过其他方式,比如:磁吸等,本发明不做限定。In an embodiment of the present invention, as shown in FIG. 3 and FIG. 4 , the battery 2 is placed on the surface of the carrier 31 . The carrier 31 is equipped with a vacuum assembly and several suction cups, and the several suction cups are used to suck the lower surface of the battery 2 to It is fixed on the surface of the carrier 31 . The material of the surface of the carrier 31 is glass 311 , the flatness of the glass 311 is good, and the measurement accuracy is improved, and the glass 311 is a transparent material, and light can penetrate the glass 311 to measure the battery 2 . The internal structure diagram of the carrier 31 is not shown, and the battery 2 can be fixed on the surface of the carrier 31 by other means, such as magnetic attraction, etc., which is not limited in the present invention.
在本发明一实施例中,如图5至图7所示,图5为上料机构1的整体结构示意图,上料机构1包括第一传输机构12、姿态获取机构14和第一搬运传送机构;第一传输机构12、姿态获取机构14和第一搬运传送机构均固定安装于基台6上。姿态获取机构14包括摄像头141;第一搬运传送机构包括第一传送组件131和拾取调节组件132,第一传送组件131固定安装于基台6上。第一传送组件131位于第一传输机构12的端部并且第一传输机构12与第一传送组件131垂直,即传输组件传输电池的方向与第一传送组件131传送电池的方向垂直。In an embodiment of the present invention, as shown in FIGS. 5 to 7 , FIG. 5 is a schematic diagram of the overall structure of the feeding mechanism 1 . The feeding mechanism 1 includes a first transmission mechanism 12 , an attitude acquisition mechanism 14 and a first conveying and conveying mechanism. ; The first transmission mechanism 12, the attitude acquisition mechanism 14 and the first conveying and conveying mechanism are all fixedly installed on the base 6. The posture acquiring mechanism 14 includes a camera 141 ; the first conveying and conveying mechanism includes a first conveying assembly 131 and a pick-up adjusting assembly 132 , and the first conveying assembly 131 is fixedly installed on the base 6 . The first transfer assembly 131 is located at the end of the first transfer mechanism 12 and the first transfer mechanism 12 is perpendicular to the first transfer assembly 131 , that is, the direction in which the battery is transferred by the transfer assembly is vertical to the direction in which the first transfer assembly 131 transfers the battery.
具体地,第一传送组件131包括第二驱动组件1311与第一滑轨1313,第二驱动组件1311与第一滑轨1313固定安装于基台6上,第二驱动组件1311优选为丝杆模组,当然并不仅限于丝杆模组。第一传送组件131还包括安装板1312,安装板1312固定连接第二驱动组件与基台。拾取调节组件132与第一滑轨1313滑动连接,拾取调节组件132在第二驱动组件1311的驱动力下沿第一滑轨1313方向运动,拾取调节组件132包括第一拾取头1324与调节组件,第一拾取头1324用于接触电池并固定连接电池2,第一拾取头1324在第二驱动组件1311的驱动力下向转盘3方向运动,在运动过程中,调节组件根据姿态获取机构14获取的当前电池姿态信息对第一拾取头1324的姿态进行调节即对电池2的姿态进行调节,以匹配电池2的预设姿态。Specifically, the first transmission assembly 131 includes a second drive assembly 1311 and a first slide rail 1313, the second drive assembly 1311 and the first slide rail 1313 are fixedly installed on the base 6, and the second drive assembly 1311 is preferably a screw mold The group, of course, is not limited to the screw module. The first transmission assembly 131 further includes a mounting plate 1312, and the mounting plate 1312 is fixedly connected to the second driving assembly and the base. The pickup adjustment assembly 132 is slidably connected with the first sliding rail 1313, and the pickup adjustment assembly 132 moves along the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311. The pickup adjustment assembly 132 includes a first pickup head 1324 and an adjustment assembly, The first pick-up head 1324 is used to contact the battery and fixedly connect the battery 2. The first pick-up head 1324 moves in the direction of the turntable 3 under the driving force of the second drive assembly 1311. The current battery attitude information adjusts the attitude of the first pickup head 1324 , that is, adjusts the attitude of the battery 2 to match the preset attitude of the battery 2 .
在本发明一实施例中,如图6所示,第一传输机构12包括第八驱动组件122与上料传送皮带121,电池置于上料传送皮带121上,第八驱动组件122固定安装于基台6上,上料传送皮带121在第八驱动组件122的驱动力下运动以带动电池运动至预设位置。第八驱动组件122优选为伺服电机,当然并不仅限于伺服电机。电池2可通过人工或机械的方式放置于上料传送皮带121上的指定位置,在通过人工进行放置电池时可通过在上料传送皮带121上增加参考标识,以使得操作人员将电池2放置于指定位置;当通过机械的方式,比如:机械手,通过程序设定机械手将电池2放置于上料传送皮带121的指定位置。In an embodiment of the present invention, as shown in FIG. 6 , the first transmission mechanism 12 includes an eighth driving assembly 122 and a feeding conveyor belt 121 , the battery is placed on the feeding conveyor belt 121 , and the eighth driving assembly 122 is fixedly installed on the feeding conveyor belt 121 . On the base 6 , the feeding conveyor belt 121 moves under the driving force of the eighth driving component 122 to drive the battery to move to a preset position. The eighth driving assembly 122 is preferably a servo motor, but of course, it is not limited to a servo motor. The battery 2 can be placed at a designated position on the feeding conveyor belt 121 manually or mechanically. When placing the battery manually, a reference mark can be added to the feeding conveyor belt 121 so that the operator can place the battery 2 on the conveyor belt 121. Designated position; when the battery 2 is placed at the designated position of the feeding conveyor belt 121 by means of a mechanical method, such as a manipulator, the manipulator is set by a program.
在本发明一实施例中,在上料传送皮带121的两侧分别固定安装有若干第一传感器123,第一传感器123的发射器与接收器分别固定安装于上料传送皮带121的两侧,当传感器检测到信号时则可判断电池在皮带上传送的位置。在本实施例中,第一传输机构12的传送皮带体积小、轻巧且便于安装,伺服电机驱动启停与运动的位移精准度高。In an embodiment of the present invention, a plurality of first sensors 123 are fixedly installed on both sides of the feeding conveyor belt 121, respectively, and the transmitters and receivers of the first sensors 123 are fixedly installed on both sides of the feeding conveyor belt 121, respectively. When the sensor detects the signal, it can judge the position of the battery conveying on the belt. In this embodiment, the conveyor belt of the first transmission mechanism 12 is small in size, light and easy to install, and the servo motor drives the start-stop and movement with high displacement accuracy.
在本发明一实施例中,拾取调节组件132还包括第一滑块133与第一连接块134,第 一滑块133与第一连接块134固定连接,第一连接块134固定连接调节组件,第一滑块133与第一滑轨1313滑动连接;调节组件在第二驱动组件1311的驱动力下沿第一滑轨1313方向运动。如图7所示,第一连接块134固定连接调节组件,第一拾取头1324在第二驱动组件1311的驱动力下沿第一滑轨1313的方向运动。第二驱动组件1311不仅起到驱动第一拾取头1324将电池2进行搬运,同时还可以起到调节在第一滑轨1313方向上的姿态调节的作用,即如图6所示的坐标系中的X轴方向。In an embodiment of the present invention, the pickup adjustment assembly 132 further includes a first slider 133 and a first connection block 134, the first slider 133 is fixedly connected to the first connection block 134, and the first connection block 134 is fixedly connected to the adjustment assembly, The first sliding block 133 is slidably connected to the first sliding rail 1313 ; the adjusting assembly moves along the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311 . As shown in FIG. 7 , the first connecting block 134 is fixedly connected to the adjusting assembly, and the first pickup head 1324 moves in the direction of the first sliding rail 1313 under the driving force of the second driving assembly 1311 . The second drive assembly 1311 not only drives the first pickup head 1324 to carry the battery 2 , but also adjusts the attitude in the direction of the first slide rail 1313 , that is, in the coordinate system shown in FIG. 6 , the X-axis direction.
在本发明一实施例中,调节组件包括第一方向调节组件1321,第一方向调节组件1321包括第三驱动组件(图中未显示)、第二滑轨132a和第二滑块132b,第三驱动组件与第二滑轨132a固定连接第一连接块134,第二滑块132b与第二滑轨132a滑动连接;第一拾取头1324在第三驱动组件的驱动力下沿第二滑轨132a方向运动。第一方向调节组件1321用于调节第一拾取头1324第一方向上的位移,即如图6所示的坐标系中的Y轴方向。第三驱动组件优选为电机,当然并不仅限为电机,第三驱动组件(图中未显示)与第二滑轨132a固定连接第一连接块134,第二滑块132b在第二滑轨132a的下方并与其滑动连接。第二滑块132b在第三驱动组件的驱动力下带着第一拾取头1324沿如图6所示的坐标系中的Y轴方向运动,以调节电池在Y轴方向上的位移。In an embodiment of the present invention, the adjustment assembly includes a first direction adjustment assembly 1321, the first direction adjustment assembly 1321 includes a third driving assembly (not shown in the figure), a second sliding rail 132a and a second sliding block 132b, the third The first connecting block 134 is fixedly connected to the driving assembly and the second sliding rail 132a, and the second sliding block 132b is slidably connected to the second sliding rail 132a; the first pick-up head 1324 is driven by the third driving assembly along the second sliding rail 132a. directional movement. The first direction adjustment component 1321 is used to adjust the displacement of the first pickup head 1324 in the first direction, that is, the Y-axis direction in the coordinate system shown in FIG. 6 . The third drive assembly is preferably a motor, of course, it is not limited to a motor. The third drive assembly (not shown in the figure) is fixedly connected to the first connecting block 134 with the second sliding rail 132a, and the second sliding block 132b is on the second sliding rail 132a. below and slidingly connected to it. The second slider 132b moves along the Y-axis direction in the coordinate system as shown in FIG. 6 with the first pickup head 1324 under the driving force of the third driving assembly to adjust the displacement of the battery in the Y-axis direction.
进一步,调节组件还包括旋转轴调节组件1322,旋转轴调节组件1322包括第四驱动组件132e与旋转块132d,第四驱动组件132e固定连接第二滑块132b,旋转块132d在第四驱动组件132e的驱动力下相对第二滑块132b在水平方向上旋转,以调节第一拾取头1324在水平方向上的姿态。第四驱动组件优选为旋转电机,当然并不仅限为旋转电机。第四驱动组件132e与第二滑块132b固定连接,第二滑块132b固定连接固定连接件132c,第四驱动组件固定连接固定连接件132c;旋转块132d在第四驱动组件132e的驱动力下在水平方向上旋转运动并带动第一拾取头1324在水平方向上旋转,以调节电池在水平方向上的位置。Further, the adjusting assembly further includes a rotating shaft adjusting assembly 1322, the rotating shaft adjusting assembly 1322 includes a fourth driving assembly 132e and a rotating block 132d, the fourth driving assembly 132e is fixedly connected to the second sliding block 132b, and the rotating block 132d is connected to the fourth driving assembly 132e It rotates in the horizontal direction relative to the second sliding block 132b under the driving force of the first pick-up head 1324 to adjust the posture of the first pickup head 1324 in the horizontal direction. The fourth drive assembly is preferably a rotating electrical machine, but of course it is not limited to a rotating electrical machine. The fourth driving assembly 132e is fixedly connected to the second sliding block 132b, the second sliding block 132b is fixedly connected to the fixed connecting piece 132c, and the fourth driving assembly is fixedly connected to the fixed connecting piece 132c; the rotating block 132d is under the driving force of the fourth driving assembly 132e It rotates in the horizontal direction and drives the first pickup head 1324 to rotate in the horizontal direction, so as to adjust the position of the battery in the horizontal direction.
进一步,调节组件还包括第二方向调节组件1323,第二方向调节组件1323包括第五驱动组件132f、第三滑轨132g和第三滑块132h,第五驱动组件132f与第三滑轨132g固定连接旋转平台,第三滑轨132g与第三滑块132h滑动连接;第一拾取头1324在第五驱动组件132f的驱动力下沿第三滑轨132g方向运动。第二方向调节组件1323用于调节第一拾取头在第二方向上的位移,即如图6所示的坐标系中的Z轴方向上的位移。第五驱动组件132f优选为气缸,当然并不仅限定为气缸。第三滑块132h固定连接第一拾取头,第一拾 取头在第五驱动组件132f的驱动力下沿如图6所示的坐标系中的Z轴方向运动,以带动电池在Z轴方向运动。Further, the adjustment assembly further includes a second direction adjustment assembly 1323, the second direction adjustment assembly 1323 includes a fifth drive assembly 132f, a third slide rail 132g and a third slider 132h, and the fifth drive assembly 132f is fixed to the third slide rail 132g Connected to the rotating platform, the third sliding rail 132g is slidably connected to the third sliding block 132h; the first pickup head 1324 moves along the direction of the third sliding rail 132g under the driving force of the fifth driving assembly 132f. The second direction adjusting component 1323 is used to adjust the displacement of the first pickup head in the second direction, that is, the displacement in the Z-axis direction in the coordinate system as shown in FIG. 6 . The fifth driving assembly 132f is preferably an air cylinder, of course, it is not limited to an air cylinder. The third slider 132h is fixedly connected to the first pick-up head, and the first pick-up head moves along the Z-axis direction in the coordinate system shown in FIG. 6 under the driving force of the fifth drive assembly 132f to drive the battery to move in the Z-axis direction .
本发明实施例通过调节组件调节第一拾取头1324在如图6所示的坐标中的X、Y和Z以及旋转轴四个轴向的运动调节电池的位置姿态,以提高电池在载具上的位置精度。In the embodiment of the present invention, the position and attitude of the battery can be adjusted by adjusting the X, Y and Z of the first pickup head 1324 in the coordinates shown in FIG. 6 and the four axial movements of the rotation axis, so as to improve the position of the battery on the carrier. position accuracy.
本发明一实施例中,上料机构1还包括条码扫描机构15,条码扫描机构15与姿态获取机构14相邻设置,条码扫描机构15固定安装于基台6上,条码扫描机构15用于获取运动中的电池的条码信息。每个电池都有自己的编号,在进行上料的过程中通过条码扫描机构15获取该电池的编号,以方便对该电池进行识别。在工作区域对该电池的任何操作,比如:检测数据等,都将以电池的编号进行汇总。In an embodiment of the present invention, the feeding mechanism 1 further includes a barcode scanning mechanism 15. The barcode scanning mechanism 15 is disposed adjacent to the posture acquiring mechanism 14. The barcode scanning mechanism 15 is fixedly installed on the base 6, and the barcode scanning mechanism 15 is used for acquiring Barcode information for batteries in motion. Each battery has its own serial number, and the serial number of the battery is obtained through the barcode scanning mechanism 15 during the feeding process, so as to facilitate the identification of the battery. Any operation on the battery in the work area, such as detection data, etc., will be summarized by the battery number.
姿态获取机构14与条码扫描机构15相邻设置于若干第一测量机构所在的基台6与第一传输机构12之间,且位于第一搬运传送机构的下方,在第一拾取头1324拾取电池并进行传送的过程中,姿态获取机构14中的相机对第一拾取头1324上的电池的下表面进行拍照以获取当前电池的姿态数据,数据处理系统将根据获取的当前电池的姿态数据通过调节组件对其进行姿态调节,以匹配预设姿态数据。相机在电池的传送过程中进行姿态数据获取,调节组件也在电池的传送过程中进行姿态调节,而即便没有姿态数据获取与姿态调节电池的传送也是必须的,由此相机在电池的传送过程中进行姿态数据获取以及姿态调节,不仅降低了设备的成本与复杂性且提高了上料的效率与定位精度。The attitude acquisition mechanism 14 and the barcode scanning mechanism 15 are adjacently disposed between the base 6 where the first measurement mechanisms are located and the first transmission mechanism 12, and are located below the first conveying mechanism, and the first pick-up head 1324 picks up the battery And in the process of transmission, the camera in the attitude acquisition mechanism 14 takes pictures of the lower surface of the battery on the first pickup head 1324 to obtain the attitude data of the current battery, and the data processing system will adjust the current battery according to the obtained attitude data. The component poses it to match the preset pose data. The camera acquires attitude data during the battery transmission process, and the adjustment component also performs attitude adjustment during the battery transmission process. Even if there is no attitude data acquisition and attitude adjustment, the battery transmission is necessary, so the camera is in the battery transmission process. Obtaining attitude data and adjusting attitude not only reduces the cost and complexity of equipment, but also improves the efficiency and positioning accuracy of feeding materials.
在本发明一实施例中,如图8至图15所示,接触式测量机构包括位移获取机构、驱动模组和浮动机构;位移获取机构和驱动模组固定安装于基台6上,浮动机构固定安装于驱动模组上。浮动模组包括压板与浮动组件,压板与浮动组件浮动连接即浮动机构在驱动模组的驱动力下运动时,运动过程中压板与浮动组件相对静止,当压板接触到待测量电池时立即停止运动,浮动组件相对压板继续运动。位移获取机构获取压板的运动位移,以测得压板接触电池处的段差。在本实施例提供一种接触式测量机构保证测量的精度且本实施例中的浮动机构避免接触式测量过程中对电池造成损伤。In an embodiment of the present invention, as shown in FIG. 8 to FIG. 15 , the contact measurement mechanism includes a displacement acquisition mechanism, a driving module and a floating mechanism; the displacement acquisition mechanism and the driving module are fixedly installed on the base 6, and the floating mechanism It is fixedly installed on the drive module. The floating module includes a pressure plate and a floating component. The pressure plate and the floating component are floatingly connected, that is, when the floating mechanism moves under the driving force of the driving module, the pressure plate and the floating component are relatively static during the movement, and the movement is stopped immediately when the pressure plate contacts the battery to be measured. , the floating component continues to move relative to the pressure plate. The displacement acquiring mechanism acquires the movement displacement of the pressing plate to measure the step difference where the pressing plate contacts the battery. In this embodiment, a contact measurement mechanism is provided to ensure the accuracy of measurement, and the floating mechanism in this embodiment avoids damage to the battery during the contact measurement process.
上述实施例中的接触式测量机构包括若干种具体实施方式,在本申请实施例中,接触式测量机构包括第一接触式测量机构4a、第二接触式测量机构4b、第三接触式测量机构4c和第四接触式测量机构4d。下面结合附图具体描述根据本申请实施例的段差测量机构。The contact measurement mechanism in the above embodiment includes several specific implementations. In the embodiment of the present application, the contact measurement mechanism includes a first contact measurement mechanism 4a, a second contact measurement mechanism 4b, and a third contact measurement mechanism. 4c and a fourth contact measuring mechanism 4d. The level difference measuring mechanism according to the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
在本发明一实施例中,图8为本发明第一接触式测量机构4a的整体结构示意图。图8中包括第一位移获取机构421、第一动力模组441和第一浮动机构431;第一浮动机构431 包括第一压板43a与浮动组件,浮动组件包括第四滑轨43b,第一压板43a与第四滑轨43b浮动连接,第四滑轨43b优选为交叉滚子,当然并不仅限定为交叉滚子。第一浮动机构431在第一动力模组441的驱动力下在竖直方向上运动,当第一压板43a接触待测量电池时停止运动,同时第四滑轨43b在第一动力模组441的驱动力下继续运动,以使得第一压板43a抵接于电池表面。第一动力模组441优选为气缸驱动,当然不仅限于气缸驱动。在本实施例中,电池2位于第一压板43a的下方,当运动中的第一压板43a接触电池后将停止运动,此时第一压板43a对电池产生的压力由第一压板43a自身的重量来决定,故本实施例中通过设定第一压板43a的自身重量来决定第一压板43a接触电池时作用于电池2上的压力。In an embodiment of the present invention, FIG. 8 is a schematic diagram of the overall structure of the first contact measuring mechanism 4a of the present invention. 8 includes a first displacement acquisition mechanism 421, a first power module 441 and a first floating mechanism 431; the first floating mechanism 431 includes a first pressing plate 43a and a floating assembly, the floating assembly includes a fourth sliding rail 43b, a first pressing plate 43a is floatingly connected to the fourth slide rail 43b, and the fourth slide rail 43b is preferably a crossed roller, of course, it is not limited to a crossed roller. The first floating mechanism 431 moves in the vertical direction under the driving force of the first power module 441 , and stops when the first pressing plate 43 a contacts the battery to be measured, while the fourth slide rail 43 b is in the position of the first power module 441 . Continue to move under the driving force, so that the first pressing plate 43a abuts on the surface of the battery. The first power module 441 is preferably driven by a cylinder, of course, not limited to being driven by a cylinder. In this embodiment, the battery 2 is located below the first pressing plate 43a. When the moving first pressing plate 43a contacts the battery, it will stop moving. At this time, the pressure generated by the first pressing plate 43a on the battery is determined by the weight of the first pressing plate 43a. Therefore, in this embodiment, the pressure acting on the battery 2 when the first pressing plate 43a contacts the battery is determined by setting the weight of the first pressing plate 43a.
具体地,如图9所示,图9为图8中A处的放大图。第一动力模组441包括气缸驱动44a、第六滑轨44b和第五滑块44c,气缸驱动44a与第六滑轨44b固定安装于基台6上,第五滑块44c与第六滑轨44b滑动连接,第五滑块44c固定连接第四滑轨43b,第五滑块44c与第一压板43a在气缸驱动44a的驱动力下沿第六滑轨44b方向运动,当第一压板43a接触电池2,第一压板43a停止运动,而此时第四滑轨43b与第五滑块44c在气缸驱动44a的驱动力下继续运动一段距离。第一位移获取机构421包括第一位移传感器42c、第一测量块42a和第一接触头42b,第一接触头42b位移第一位移传感器42c的端部,第一接触头42b固定连接第一测量块42a,第一测量块42a固定安装于第一压板43a的端部。第一测量块42a跟随第一压板43a在竖直方向上运动,第一测量头42b具有伸缩性即当第一测量块42a跟随第一压板43a上下运动时,第一测量头42b进行伸缩运动。第一位移传感器42c固定安装于基台6上,第一位移传感器42c获取第一测量块42a上表面的位移变化,以获得电池2的段差即厚度。Specifically, as shown in FIG. 9 , FIG. 9 is an enlarged view of A in FIG. 8 . The first power module 441 includes a cylinder drive 44a, a sixth sliding rail 44b and a fifth sliding block 44c. The cylinder driving 44a and the sixth sliding rail 44b are fixedly installed on the base 6, and the fifth sliding block 44c and the sixth sliding rail 44b is slidably connected, the fifth sliding block 44c is fixedly connected to the fourth sliding rail 43b, the fifth sliding block 44c and the first pressing plate 43a move in the direction of the sixth sliding rail 44b under the driving force of the cylinder driving 44a, when the first pressing plate 43a contacts In the battery 2, the first pressing plate 43a stops moving, and at this time, the fourth sliding rail 43b and the fifth sliding block 44c continue to move for a certain distance under the driving force of the cylinder driving 44a. The first displacement acquisition mechanism 421 includes a first displacement sensor 42c, a first measurement block 42a and a first contact head 42b, the first contact head 42b displaces the end of the first displacement sensor 42c, and the first contact head 42b is fixedly connected to the first measurement The block 42a, the first measuring block 42a is fixedly mounted on the end of the first pressing plate 43a. The first measuring block 42a follows the first pressing plate 43a to move in the vertical direction, and the first measuring head 42b is flexible, that is, when the first measuring block 42a moves up and down following the first pressing plate 43a, the first measuring head 42b performs telescopic movement. The first displacement sensor 42c is fixedly mounted on the base 6, and the first displacement sensor 42c obtains the displacement change of the upper surface of the first measuring block 42a to obtain the level difference, that is, the thickness of the battery 2.
在本发明的另一实施例中,图10中包括第二位移获取机构422、第二动力模组442和第二浮动机构432;第二位移获取机构422、第二动力模组442固定安装于基台6上,第二浮动机构432安装于第二动力模组442上。第二浮动机构432包括第二压板43c与第八滑轨43d,第二压板43c与第八滑轨43d浮动连接本实施例与上一个实施例的原理相同,不同的地方为本实施例提供的第二接触式测量机构4b位于电池2的下方,上一个实施例中提供的第一接触式测量机构4a位于电池2的上方。在本实施例中,基于电池2位于第二接触式测量机构4b的上方。第二接触式测量机构4b还包括配重机构45,配重机构45包括配重砝码451、牵引绳452和若干导轮453,若干导轮453固定安装于第二动力模组442上,牵引绳452的一端固定连接配重砝码451,另一端固定连接第二浮动机构432,通过配置配 重砝码451的重量来设定第二压板43c施加于电池2上的力度。In another embodiment of the present invention, FIG. 10 includes a second displacement acquisition mechanism 422, a second power module 442 and a second floating mechanism 432; the second displacement acquisition mechanism 422 and the second power module 442 are fixedly installed on the On the base 6 , the second floating mechanism 432 is mounted on the second power module 442 . The second floating mechanism 432 includes a second pressing plate 43c and an eighth sliding rail 43d. The second pressing plate 43c and the eighth sliding rail 43d are floatingly connected to each other. The principle of this embodiment is the same as that of the previous embodiment. The second contact measuring mechanism 4 b is located below the battery 2 , and the first contact measuring mechanism 4 a provided in the previous embodiment is located above the battery 2 . In this embodiment, the battery 2 is located above the second contact measuring mechanism 4b. The second contact measuring mechanism 4b further includes a counterweight mechanism 45, the counterweight mechanism 45 includes a counterweight weight 451, a traction rope 452 and a plurality of guide wheels 453, the plurality of guide wheels 453 are fixedly installed on the second power module 442, and the traction One end of the rope 452 is fixedly connected to the counterweight 451 , and the other end is fixedly connected to the second floating mechanism 432 .
具体的,如图11所示,第二动力模组442包括伺服电机44d、第七滑轨44e和第六滑块44f,伺服电机44d与第七滑轨44e固定安装于基台6上,第七滑轨44e与第六滑块44f滑动连接,第六滑块44f与第二浮动机构432固定连接即第六滑块44f与第八滑轨43d固定连接;浮动机构在电机驱动的驱动力下跟随第六滑块44f沿第七滑轨44e方向运动。第二位移获取机构422包括第二位移传感器42e和第二测量块42d,第二位移传感器42e通过获取第二测量块42d下表面的位移变化来获取电池的段差值。第二测量块42d固定连接第二压板43c。Specifically, as shown in FIG. 11 , the second power module 442 includes a servo motor 44d, a seventh sliding rail 44e and a sixth sliding block 44f. The servo motor 44d and the seventh sliding rail 44e are fixedly mounted on the base 6, and the first The seven sliding rails 44e are slidably connected with the sixth sliding block 44f, and the sixth sliding block 44f is fixedly connected with the second floating mechanism 432, that is, the sixth sliding block 44f is fixedly connected with the eighth sliding rail 43d; the floating mechanism is driven by the motor under the driving force. It follows the sixth sliding block 44f to move in the direction of the seventh sliding rail 44e. The second displacement acquisition mechanism 422 includes a second displacement sensor 42e and a second measurement block 42d. The second displacement sensor 42e acquires the level difference value of the battery by acquiring the displacement change of the lower surface of the second measurement block 42d. The second measuring block 42d is fixedly connected to the second pressing plate 43c.
在本发明的另一实施例中,图12为本发明实施例提供的第三接触式测量机构4c的结构示意图。第三接触式测量机构4c包括第三位移获取机构423、第三动力模组44g、第三浮动机构和配重机构45;第三动力模组44g优选为气缸,当然并不限定为气缸。第三浮动机构包括第三压板43e与浮动组件,浮动组件为气浮轴承,气浮轴承包括轴承套43g与浮动块43f,浮动块43f在第三动力模组44g的驱动力下悬浮于轴承套43g内即浮动块43f与轴承套43g之间没有接触。浮动块43f与第三压板43e固定连接,浮动块43f在第三动力模组44g的驱动力下运动并带动第三压板43e跟随其运动。气浮轴承因浮动块43f与轴承套43g之间没有接触,可提高测量机构的使用寿命;另外,气浮轴承的动力源为压缩空气该机构结构小巧成本低廉。第三位移获取机构423包括第三位移传感器42f与第三测量块42g,第三位移传感器42f固定安装于基台6上,第三测量块42g固定连接浮动块43f,第三测量块42g跟随浮动块43f一起在竖直方向上运动。In another embodiment of the present invention, FIG. 12 is a schematic structural diagram of a third contact measuring mechanism 4c provided in an embodiment of the present invention. The third contact measuring mechanism 4c includes a third displacement acquiring mechanism 423, a third power module 44g, a third floating mechanism and a counterweight mechanism 45; the third power module 44g is preferably a cylinder, but is not limited to a cylinder. The third floating mechanism includes a third pressing plate 43e and a floating assembly. The floating assembly is an air bearing. The air bearing includes a bearing sleeve 43g and a floating block 43f. The floating block 43f is suspended on the bearing sleeve under the driving force of the third power module 44g. Inside 43g, that is, there is no contact between the slider 43f and the bearing sleeve 43g. The floating block 43f is fixedly connected with the third pressing plate 43e, and the floating block 43f moves under the driving force of the third power module 44g and drives the third pressing plate 43e to follow the movement. Since there is no contact between the floating block 43f and the bearing sleeve 43g of the air bearing, the service life of the measuring mechanism can be improved; in addition, the power source of the air bearing is compressed air, which is compact in structure and low in cost. The third displacement acquiring mechanism 423 includes a third displacement sensor 42f and a third measuring block 42g. The third displacement sensor 42f is fixedly mounted on the base 6, the third measuring block 42g is fixedly connected to the floating block 43f, and the third measuring block 42g follows and floats The blocks 43f move together in the vertical direction.
第三接触式测量机构4c中的配重机构45与第二接触式测量机构中的配重机构45的作用相同,即都是通过配置配重砝码451的重量来调节压板施加在电池表面的力度;不相同的是第二接触式测量机构4b中的配重机构安装于第二动力模组442上,跟跟随第六滑块44f一起运动,而第三接触式测量机构4c中的配重机构固定安装于称轴套外的基台上。浮动块43f的上表面上固定设置有牵引绳固定孔454,牵引绳452的一端固定于浮动块43f上的牵引绳固定孔454,另一端固定连接配重机构上固定的牵引绳固定孔454。The counterweight mechanism 45 in the third contact measurement mechanism 4c has the same function as the counterweight mechanism 45 in the second contact measurement mechanism, that is, the weight of the counterweight 451 is configured to adjust the pressure applied by the pressure plate on the surface of the battery. The difference is that the weight mechanism in the second contact measuring mechanism 4b is installed on the second power module 442 and moves with the sixth slider 44f, while the weight in the third contact measuring mechanism 4c The mechanism is fixedly installed on the abutment outside the scale shaft sleeve. A traction rope fixing hole 454 is fixed on the upper surface of the floating block 43f. One end of the traction rope 452 is fixed to the traction rope fixing hole 454 on the floating block 43f, and the other end is fixedly connected to the traction rope fixing hole 454 fixed on the counterweight mechanism.
在本发明的另一实施例中,如图13所示,待测量电池电池包括第一台阶21与第二台阶23,第一台阶21与第二台阶23分别位于电池2的正反面,当第一台阶21与第二台阶23的厚度都需要测量的时候,可通过正面测量机构46与反面测量机构47同时对电池2的正反面进行测量,以获得电池的两个段差数据。In another embodiment of the present invention, as shown in FIG. 13 , the battery to be measured includes a first step 21 and a second step 23 , and the first step 21 and the second step 23 are located on the front and back of the battery 2 respectively. When both the thicknesses of the first step 21 and the second step 23 need to be measured, the front and back sides of the battery 2 can be measured simultaneously by the front measuring mechanism 46 and the reverse measuring mechanism 47 to obtain two level difference data of the battery.
具体地,图15为本发明实施例提供的第四接触式测量机构4d的结构示意图。图15中包括正面测量机构46、反面测量机构47和载具31,载具31位于正面测量机构46与反面测量机构47的中间,正面测量机构46与反面测量机构47同时对同一个电池2进行测量。如图14所示,图14为第一压板43a与第二压板43c同时接触电池2的正反面上的第一台阶21与第二台阶23的状态图。当第二压板43c接触电池的反面时,可将在电池测量处对应的载具玻璃进行镂空设置,以使得第二压板43c穿过玻璃311接触电池2的下表面。Specifically, FIG. 15 is a schematic structural diagram of a fourth contact measuring mechanism 4d provided in an embodiment of the present invention. 15 includes a front measuring mechanism 46, a reverse measuring mechanism 47 and a carrier 31. The carrier 31 is located in the middle of the front measuring mechanism 46 and the reverse measuring mechanism 47. The front measuring mechanism 46 and the reverse measuring mechanism 47 measure the same battery 2 at the same time. Measurement. As shown in FIG. 14 , FIG. 14 is a state diagram in which the first pressing plate 43 a and the second pressing plate 43 c simultaneously contact the first step 21 and the second step 23 on the front and back of the battery 2 . When the second pressing plate 43c contacts the reverse side of the battery, the carrier glass corresponding to the battery measurement position can be hollowed out, so that the second pressing plate 43c passes through the glass 311 and contacts the lower surface of the battery 2 .
具体地,正面测量机构46包括正面位移获取机构、正面驱动模组和正面浮动机构;反面测量机构47包括反面位移获取机构、反面驱动模组和正面浮动机构;正面位移获取机构、反面位移获取机构、正面驱动模组和反面驱动模组均固定安装于基台上;正面浮动机构与反面浮动机构均分别固定连接正面驱动模组与反面驱动模组;正面浮动机构包括正面压板与正面浮动组件,正面压板与正面浮动组件浮动连接;反面浮动机构包括反面压板与反面浮动组件,反面压板与反面浮动组件浮动连接;在正面压板在正面驱动模组的驱动力下竖直向下运动至接触待测样品电池的正面后,反面压板在反面驱动模组的驱动力下竖直向上运动至接触待测样品电池的反面;正面位移获取机构与反面位移获取机构同时获取正面压板与反面压板的运动位移。正面压板在运动的过程中接触电池后将停止运动,正面压板对电池的压力则是正面压板的自身重量,因此即使驱动模组出现程序错误,正面压板也不会对电池造成压力伤害。故优先进行正面压板运动至接触电池后再进行反面压板的运动。如此可避免反面测量机构出现意外时将电池施压变形。Specifically, the front measurement mechanism 46 includes a front displacement acquisition mechanism, a front drive module and a front float mechanism; the back measurement mechanism 47 includes a back displacement acquisition mechanism, a back drive module and a front float mechanism; a front displacement acquisition mechanism, a back displacement acquisition mechanism , The front drive module and the reverse drive module are fixedly installed on the base; the front floating mechanism and the reverse floating mechanism are fixedly connected to the front drive module and the reverse drive module respectively; the front floating mechanism includes a front pressure plate and a front floating assembly. The front pressure plate is floatingly connected with the front floating component; the reverse floating mechanism includes the reverse pressure plate and the reverse floating component, and the reverse pressure plate is floatingly connected with the reverse floating component; the front pressure plate moves vertically downward under the driving force of the front drive module until it contacts the test to be tested After the front side of the sample battery, the back side pressure plate moves vertically upward under the driving force of the back side drive module until it contacts the back side of the sample battery to be tested; the front side displacement acquisition mechanism and the back side displacement acquisition mechanism simultaneously acquire the movement displacement of the front side pressure plate and the back side pressure plate. The front pressure plate will stop moving after touching the battery during the movement. The pressure of the front pressure plate on the battery is the weight of the front pressure plate. Therefore, even if the drive module has a program error, the front pressure plate will not cause pressure damage to the battery. Therefore, the movement of the front pressure plate is preferentially carried out until it contacts the battery, and then the movement of the reverse pressure plate is carried out. In this way, the battery can be prevented from being pressed and deformed when the reverse measuring mechanism has an accident.
在本实施例中,第四接触式测量机构4d中的正面测量机构46可包括第一接触式测量机构4a与第三接触式测量机构4c;反面测量机构47可包括第二接触式测量机构4b。另外,正面测量机构46中的浮动组件可以包括气浮轴承、第四滑轨43b中的一个;反面测量机构中的浮动组件同样可以包括气浮轴承、第四滑轨43b中的一个。In this embodiment, the front measuring mechanism 46 in the fourth contact measuring mechanism 4d may include the first contact measuring mechanism 4a and the third contact measuring mechanism 4c; the reverse measuring mechanism 47 may include the second contact measuring mechanism 4b . In addition, the floating component in the front measuring mechanism 46 may include one of the air bearing and the fourth sliding rail 43b; the floating component in the reverse measuring mechanism may also include one of the air bearing and the fourth sliding rail 43b.
需要说明的是:本申请实施例中的第一压板43a、第二压板43c和第三压板43e的形状可根据待测量电池的需求进行设定。比如:第一接触式测量机构4a中的T字形状的第一压板43a用于测量如图13中的第一台阶21或第二台阶23的段差,故将第一压板43a的形状匹配待测量区域的形状,以获得精准的测量结果。还比如:第三接触式测量机构4c中的第三压板43e,第三接触式测量机构4c中为测量整个电池2的厚度,故将第三压板43e的形状匹配整个电池2的形状。第一压板43a、第二压板43c和第三压板43e的形状在本申请实施例中不做限定,根据具体需求进行设定。It should be noted that the shapes of the first pressing plate 43a, the second pressing plate 43c and the third pressing plate 43e in the embodiment of the present application can be set according to the requirements of the battery to be measured. For example, the T-shaped first pressing plate 43a in the first contact measuring mechanism 4a is used to measure the step difference of the first step 21 or the second step 23 as shown in FIG. 13, so the shape of the first pressing plate 43a is matched to the measurement to be measured shape of the area for accurate measurements. Another example: the third pressing plate 43e in the third contact measuring mechanism 4c is used to measure the thickness of the entire battery 2, so the shape of the third pressing plate 43e matches the shape of the entire battery 2. The shapes of the first pressing plate 43a, the second pressing plate 43c, and the third pressing plate 43e are not limited in the embodiments of the present application, and are set according to specific requirements.
在本发明一实施例中,第一位移传感器42c、第二位移传感器42e和第三位移传感器42f中的任一个包括接触式位移传感器,接触式位移传感器包括接触头,接触头固定连接压板,接触式位移传感器获取结仇在竖直方向上的运动位移。作为可替换的,第一位移传感器42c、第二位移传感器42e和第三位移传感器42f中的任一个包括点激光式位移传感器,点激光式位移传感器发射激光至测量块表面,测量块跟随压板运动,点激光式位移传感器获取测量块表面在竖直方向上的运动位移。In an embodiment of the present invention, any one of the first displacement sensor 42c, the second displacement sensor 42e, and the third displacement sensor 42f includes a contact displacement sensor, and the contact displacement sensor includes a contact head, and the contact head is fixedly connected to the pressure plate, and the contact head is connected to the pressure plate. The displacement sensor obtains the movement displacement of the jiu in the vertical direction. Alternatively, any one of the first displacement sensor 42c, the second displacement sensor 42e and the third displacement sensor 42f includes a point laser type displacement sensor, the point laser type displacement sensor emits laser light to the surface of the measurement block, and the measurement block follows the movement of the platen , the point laser displacement sensor obtains the movement displacement of the measuring block surface in the vertical direction.
本发明一实施例中,如图18所示,电池2的边缘处包括一柔性接头24,在没有外力施加在柔性接头24上时,柔性接头24呈现弯曲状态。通过影像采集组件4e1对电池2进行拍照以获得其外形尺寸,弯曲状态的柔性接头24通过拍照无法获得准确的尺寸,故通过约束连接组件作用于柔性接头上,以使得柔性接头平铺于载具上。影像采集组件获取平铺于载具上的柔性接头的影响可准确测量其外形尺寸。In an embodiment of the present invention, as shown in FIG. 18 , the edge of the battery 2 includes a flexible joint 24 . When no external force is applied to the flexible joint 24 , the flexible joint 24 is in a bent state. The battery 2 is photographed by the image capture component 4e1 to obtain its external dimensions. The flexible joint 24 in the bent state cannot obtain the exact size by taking a picture. Therefore, the constraining connecting component acts on the flexible joint so that the flexible joint is laid flat on the carrier. superior. The image acquisition component obtains the influence of the flexible joints tiled on the carrier and can accurately measure its outer dimensions.
具体地,如图16、图17所示,包括第一非接触式测量机构4e,非接触式测量机构4e包括约束连接组件4e3和影像采集组件4e1,影像采集组件4e1与约束连接组件4e3固定安装于基台上,影像采集组件4e1可位于约束连接组件4e3的上方或下方。非接触式测量机构4e还包括平面光源4e2,影像采集组件4e1与平面光源4e2分别位于约束连接组件4e3的上方与下方同时对电池进行拍照。Specifically, as shown in FIG. 16 and FIG. 17 , it includes a first non-contact measurement mechanism 4e. The non-contact measurement mechanism 4e includes a constraint connection component 4e3 and an image acquisition component 4e1, and the image acquisition component 4e1 is fixedly installed with the constraint connection component 4e3. On the base, the image capturing element 4e1 can be located above or below the constraining connecting element 4e3. The non-contact measuring mechanism 4e also includes a plane light source 4e2, and the image acquisition component 4e1 and the plane light source 4e2 are respectively located above and below the restraint connection component 4e3 to take pictures of the battery at the same time.
如图17所示,约束连接组件4e3包括压块组件4e31与推块组件4e32,压块组件4e31与推块组件4e32相邻设置。压块组件4e31包括压块驱动4e3a、压块滑轨4e3b和压块4e3c,压块驱动4e3a与压块滑轨4e3b固定安装于基台6上,压块4e3c在压块驱动4e3a的驱动力下沿压块滑轨4e3b方向运动,以抵压在待测量电池的柔性区域的边缘处;推块组件4e32包括推块滑轨4e3f、推块4e3e和推块驱动4e3d,推块驱动4e3d与推块滑轨4e3f固定安装于基台6上,推块4e3e与推块滑轨4e3f滑动连接,推块4e3e在推块驱动推块驱动4e3d的驱动力下沿推块滑轨4e3f方向运动,以使得柔性接头24平铺于载具表31面。压块驱动4e3a与推块驱动4e3d优选为气缸,当然不仅限为气缸。优选地,推块与基台上连接有弹簧,当推块在推块驱动的驱动力下运动时,弹簧限定推块作用于柔性接头表面的力度。压块滑轨4e3b与推块滑轨4e3f优选为交叉滚子,压块4e3c作用于柔性接头24上的力度大小由压块自身的重量决定,推块作用于柔性接头上的力度大小由弹簧的弹力大小决定。通过交叉滚子的滑轨与弹簧提高推块与压块的运动精度以及作用于柔性接头表面的力度,避免因推块或压块的力度过大损坏柔性接头24。As shown in FIG. 17 , the constraining connection assembly 4e3 includes a pressing block assembly 4e31 and a pushing block assembly 4e32, and the pressing block assembly 4e31 and the pushing block assembly 4e32 are disposed adjacent to each other. The pressure block assembly 4e31 includes a pressure block drive 4e3a, a pressure block slide rail 4e3b and a pressure block 4e3c. The pressure block drive 4e3a and the pressure block slide rail 4e3b are fixedly installed on the base 6, and the pressure block 4e3c is driven by the pressure block drive 4e3a. Move along the direction of the pressure block slide rail 4e3b to press against the edge of the flexible area of the battery to be measured; the push block assembly 4e32 includes the push block slide rail 4e3f, the push block 4e3e and the push block drive 4e3d, the push block drive 4e3d and the push block The slide rail 4e3f is fixedly installed on the base 6, the push block 4e3e is slidably connected with the push block slide rail 4e3f, and the push block 4e3e moves along the push block slide rail 4e3f under the driving force of the push block drive push block drive 4e3d, so as to make flexible The joint 24 is laid flat on the surface of the carrier table 31 . The pressing block driving 4e3a and the pushing block driving 4e3d are preferably air cylinders, of course not limited to air cylinders. Preferably, a spring is connected to the push block and the base, and when the push block moves under the driving force driven by the push block, the spring limits the force of the push block to act on the surface of the flexible joint. The pressure block slide rail 4e3b and the push block slide rail 4e3f are preferably crossed rollers, the force of the pressure block 4e3c acting on the flexible joint 24 is determined by the weight of the pressure block itself, and the force of the push block acting on the flexible joint is determined by the spring. The size of the elasticity is determined. The sliding rails and springs of the crossed rollers improve the motion accuracy of the push block and the pressure block and the force acting on the surface of the flexible joint, so as to avoid damage to the flexible joint 24 due to excessive force of the push block or the pressure block.
在本发明一实施例中,如图19所示,包括第二非接触式测量机构4f,第二非接触式测量机构4f包括直线丝杆模组4f1与第一激光组件4f2;其中,直线丝杆模组4f1包括丝杆驱动4f11、丝杆滑轨4f12和第四滑块4f13,丝杆驱动4f11与丝杆滑轨4f12固定安装于基台6上,丝杆滑轨4f12与第四滑块4f13滑动连接,第四滑块4f13在丝杆驱动4f11的驱动力下沿丝杆滑轨4f12方向运动。第一激光组件4f2固定连接第四滑块,第一激光组件4f2跟随第四滑块4f13沿丝杆滑轨4f12方向运动,并对待测量电池的表面进行扫描,以测得待测量电池的表面信息。第一激光组件4f2为线扫激光,图19中包括模拟激光4f21。In an embodiment of the present invention, as shown in FIG. 19, a second non-contact measuring mechanism 4f is included, and the second non-contact measuring mechanism 4f includes a linear screw module 4f1 and a first laser assembly 4f2; The rod module 4f1 includes a screw drive 4f11, a screw slide 4f12 and a fourth slider 4f13. The screw drive 4f11 and the screw slide 4f12 are fixedly installed on the base 6, and the screw slide 4f12 and the fourth slide 4f13 is slidably connected, and the fourth slider 4f13 moves in the direction of the screw slide rail 4f12 under the driving force of the screw drive 4f11. The first laser assembly 4f2 is fixedly connected to the fourth slider, and the first laser assembly 4f2 follows the fourth slider 4f13 to move along the screw slide rail 4f12, and scans the surface of the battery to be measured to measure the surface information of the battery to be measured . The first laser component 4f2 is a line scan laser, and in FIG. 19 includes a simulated laser 4f21.
在本发明一实施例中,如图2所示,机构本体100还包括第二测量机构53,第二测量机构53固定安装于基台6上,第二测量机构53远离转盘3,第二测量机构53位于下料机构5处,第二测量机构53用于获取下料机构5在搬运待下料电池过程中的数据信息。应当理解为:第二测量机构53在下料机构5将完成第一测量后的电池2进行下料的过程中获取电池的数据信息。In an embodiment of the present invention, as shown in FIG. 2 , the mechanism body 100 further includes a second measurement mechanism 53 , the second measurement mechanism 53 is fixedly installed on the base 6 , the second measurement mechanism 53 is away from the turntable 3 , and the second measurement mechanism 53 is The mechanism 53 is located at the unloading mechanism 5 , and the second measuring mechanism 53 is used to obtain data information of the unloading mechanism 5 in the process of transporting the battery to be unloaded. It should be understood that: the second measuring mechanism 53 acquires the data information of the battery during the process of unloading the battery 2 after the first measurement by the unloading mechanism 5 .
具体地,第二测量机构53包括第二激光组件(图中未显示),第二激光组件固定安装于基台6上,第二激光组件发射激光照射运动中的待下料电池的下表面,以得到待下料电池的下表面数据信息。通过第二激光组件扫描待下料电池的下表面获得其下表面信息,可测出下表面的平整度以及电池的厚度信息。当然第二测量机构53还可以包括其他测量组件,比如:CCD相机以获取电池下表面的图片,以测量电池表面是否有瑕疵等,在本发明中不做限定。Specifically, the second measuring mechanism 53 includes a second laser assembly (not shown in the figure), the second laser assembly is fixedly mounted on the base 6, and the second laser assembly emits laser light to illuminate the lower surface of the battery to be unloaded in motion, In order to obtain the data information of the lower surface of the battery to be blanked. The second laser component scans the lower surface of the battery to be blanked to obtain the information of the lower surface, and the flatness of the lower surface and the thickness information of the battery can be measured. Of course, the second measuring mechanism 53 may also include other measuring components, such as: a CCD camera to obtain a picture of the lower surface of the battery to measure whether there is any defect on the surface of the battery, etc., which are not limited in the present invention.
需要说明的是:第二激光组件对电池进行扫描时当电池不运动时,第二激光组件需要运动来完成测量,故本申请实施例中的第二激光组件的测量不仅降低了整个测量设备的复杂性还降低了第二激光组件测量的复杂性。应当理解为:在第二激光组件测量电池时一般第二激光组件相对于被测量电池进行运动以获得被测量电池的表面信息;而在本申请中因被测量电池自身在运动故第二激光组件可减去运动组件即固定安装于基台上,降低了第二激光组件本身的结构复杂性且降低了成本。It should be noted that when the battery does not move when the second laser assembly scans the battery, the second laser assembly needs to move to complete the measurement. Therefore, the measurement of the second laser assembly in the embodiment of the present application not only reduces the cost of the entire measurement equipment. The complexity also reduces the complexity of the second laser assembly measurements. It should be understood that: when the second laser assembly measures the battery, generally the second laser assembly moves relative to the battery to be measured to obtain the surface information of the battery to be measured; and in this application, the second laser assembly moves because the battery to be measured itself is moving. The moving component can be removed, that is, it is fixedly installed on the base, which reduces the structural complexity of the second laser component itself and reduces the cost.
在本发明一实施例中,如图20至图22所示,下料机构5包括第二搬运传送机构52与下料分拣机构54;基台6上固定安装有转盘3,转盘3上固定安装有载具31,载具31上固定安装有待测量电池即电池或电池,当电池在测量工位上完成第一次测量后通过其中一个工位进行下料。第二搬运传送机构52包括第二传送组件521与搬运组件522,第二传送组件521包括第六驱动组件5212与第五滑轨5213,第六驱动组件5212与第五滑轨5213 固定安装于基台6上,第六驱动组件5212固定连接第一连接板5211,第一连接板5211固定连接基台6。搬运组件522将载具31上的完成第一次测量的电池拾取并在第六驱动组件5212的驱动力下沿第五滑轨5213方向运动。搬运组件522拾取电池向下料分拣机构54运动的过程中,第二测量机构53对运动中的电池进行数据信息获取。第六驱动组件5212根据第一次测量结果与第二次测量结果将电池搬运至下料分拣机构54的设定位置。第六驱动组件5212优选为电机,当然并不仅限定为电机。In an embodiment of the present invention, as shown in FIGS. 20 to 22 , the unloading mechanism 5 includes a second conveying and conveying mechanism 52 and a blanking and sorting mechanism 54 ; a turntable 3 is fixedly installed on the base 6 , and the turntable 3 is fixed on the A carrier 31 is installed on which a battery to be measured, that is, a battery or a battery, is fixedly installed. After the battery has completed the first measurement on the measurement station, the battery is unloaded through one of the stations. The second conveying and conveying mechanism 52 includes a second conveying assembly 521 and a conveying assembly 522. The second conveying assembly 521 includes a sixth driving assembly 5212 and a fifth sliding rail 5213. The sixth driving assembly 5212 and the fifth sliding rail 5213 are fixedly installed on the base On the stage 6 , the sixth driving assembly 5212 is fixedly connected to the first connecting plate 5211 , and the first connecting plate 5211 is fixedly connected to the base 6 . The carrying component 522 picks up the battery on the carrier 31 that has completed the first measurement and moves along the direction of the fifth sliding rail 5213 under the driving force of the sixth driving component 5212 . During the process of picking up the batteries by the transport assembly 522 and moving toward the material sorting mechanism 54 , the second measuring mechanism 53 acquires data information on the batteries in motion. The sixth driving component 5212 transports the battery to the set position of the unloading and sorting mechanism 54 according to the first measurement result and the second measurement result. The sixth driving assembly 5212 is preferably a motor, but is not limited to a motor.
在本发明一实施例中,如图21所示,搬运组件522包括第二拾取头5225、第七驱动组件5222、第七滑块5221、第八滑块5223和第九滑轨5224;第七滑块5221与第五滑轨5213滑动连接,第七驱动组件5222与第七滑块5221固定连接,第九滑轨5224与第七驱动组件5222固定连接,第八滑块5223与第九滑轨5224滑动连接,第二拾取头5225与第八滑块5223固定连接;第二拾取头5225在第六驱动组件5212的驱动力下沿第五滑轨5213方向运动,第二拾取头5225在第七驱动组件5222的驱动力下沿第九滑轨5224方向运动。搬运组件522沿第五滑轨5213方向运动即如图20所示的坐标系中的X轴方向运动,第二拾取头5225在第六驱动组件5212与第七驱动组件5222的驱动力下拾取载具上的电池,第七驱动组件5222优选为气缸,当然并不仅限于气缸。第二拾取头5225在第七驱动组件5222的驱动力下沿如图4所示的坐标系中的Z轴方向运动以将电池拾取或放下。In an embodiment of the present invention, as shown in FIG. 21 , the conveying assembly 522 includes a second pickup head 5225, a seventh driving assembly 5222, a seventh sliding block 5221, an eighth sliding block 5223 and a ninth sliding rail 5224; the seventh The sliding block 5221 is slidably connected to the fifth sliding rail 5213, the seventh driving assembly 5222 is fixedly connected to the seventh sliding block 5221, the ninth sliding rail 5224 is fixedly connected to the seventh driving assembly 5222, and the eighth sliding block 5223 is fixedly connected to the ninth sliding rail 5224 is slidably connected, the second pick-up head 5225 is fixedly connected with the eighth slider 5223; The driving component 5222 moves in the direction of the ninth slide rail 5224 under the driving force. The conveying assembly 522 moves along the direction of the fifth sliding rail 5213 , that is, the X-axis direction in the coordinate system as shown in FIG. 20 . The battery on the device, the seventh drive assembly 5222 is preferably an air cylinder, but of course it is not limited to an air cylinder. The second pickup head 5225 moves along the Z-axis direction in the coordinate system as shown in FIG. 4 under the driving force of the seventh driving assembly 5222 to pick up or put down the battery.
在本发明一实施例中,下料分拣机构54包括若干下料传输组件与分拣臂组件;分拣臂组件安装于下料传输组件的上方,分拣臂组件将若干种测量结果的电池分拣至对应的下料传输组件上。第一测量机构4与第二测量机构53分别完成电池的第一测量与第二测量后,将得到一个测量结果。本实施例中测量结果包括三种即合格电池、待确认电池和不合格电池。对于测量结果的分类还可以包括其他多种类型,本申请不做限定。本实施例提供三种测量结果进行举例说明,对测量结果的不同分类将对应不同数量的下料传输组件合分拣臂组件。分拣臂组件固定安装于相邻的两个下料传输组件的上方,以将其中一个下料传输组件上的电池搬运至另一个下料传输组件上。In an embodiment of the present invention, the unloading and sorting mechanism 54 includes a plurality of unloading transmission assemblies and a sorting arm assembly; the sorting arm assembly is installed above the unloading and conveying assembly, and the sorting arm assembly stores batteries of several measurement results. Sorting to the corresponding unloading conveying components. After the first measurement mechanism 4 and the second measurement mechanism 53 respectively complete the first measurement and the second measurement of the battery, a measurement result will be obtained. The measurement results in this embodiment include three types of qualified batteries, unqualified batteries and unqualified batteries. The classification of measurement results may also include other types, which are not limited in this application. This embodiment provides three kinds of measurement results for illustration, and different classifications of the measurement results will correspond to different numbers of unloading conveying assemblies and sorting arm assemblies. The sorting arm assembly is fixedly installed above two adjacent unloading conveying assemblies, so as to transport the battery on one unloading conveying assembly to the other unloading conveying assembly.
在本实施例中,搬运组件522根据待下料电池的不同测量结果将其搬运至下料分拣机构的不同位置,分拣臂组件将设定位置的待下料电池进行二次搬运以实现分拣并下料传输。In this embodiment, the transporting component 522 transports the battery to be unloaded to different positions of the unloading sorting mechanism according to different measurement results of the battery to be unloaded, and the sorting arm assembly carries out the secondary transport of the battery to be unloaded at the set position to achieve Sorting and unloading transfer.
进一步的,如图2所示,若干下料传输组件包括第一下料传输组件543、第二下料传输组件544和第三下料传输组件545,第一下料传输组件543、第二下料传输组件544和第三下料传输组件545固定安装于基台6上,第二下料传输组件544均与第一下料传输组件 543及第三下料传输组件545相邻设置;若干分拣臂组件包括第一分拣臂组件541与第二分拣臂组件542,第一分拣臂组件541安装于第二下料传输组件544与第一下料传输组件543上方,第一分拣臂组件541用于分拣第一下料传输组件543与第二下料传输组件544上的电池;第二分拣臂组件542安装于第二下料传输组件544与第三下料分拣传输组件545上方,第二分拣臂组件542用于分拣第二下料传输组件544与第三下料传输组件545上的电池。第一下料传输组件543、第二下料传输组件544和第三下料传输组件545平行设置,第二下料传输组件544与第一下料传输组件543相邻设置,同时第二下料传输组件544与第三下料传输组件545相邻设置。第一分拣臂组件541固定安装于第一下料传输组件543与第二下料传输组件544的上方,以将第一下料传输组件543上的待下料电池搬运至第二下料传输组件544上。第二分拣臂组件542固定安装于第二下料传输组件544与第三下料传输组件545的上方,以将第二下料传输组件544上的电池搬运至第三下料传输组件545上,实现不同测量结果电池的分拣与搬运。Further, as shown in FIG. 2 , several unloading transmission components include a first unloading transmission component 543 , a second unloading transmission component 544 and a third unloading transmission component 545 . The material transmission component 544 and the third material transmission component 545 are fixedly installed on the base 6, and the second material transmission component 544 is arranged adjacent to the first material transmission component 543 and the third material transmission component 545; The sorting arm assembly includes a first sorting arm assembly 541 and a second sorting arm assembly 542. The first sorting arm assembly 541 is installed above the second unloading conveying assembly 544 and the first unloading conveying assembly 543. The first sorting arm assembly 541 The arm assembly 541 is used to sort the batteries on the first unloading conveying assembly 543 and the second unloading conveying assembly 544; the second sorting arm assembly 542 is installed on the second unloading conveying assembly 544 and the third unloading sorting and conveying Above the assembly 545 , the second sorting arm assembly 542 is used for sorting the batteries on the second unloading conveying assembly 544 and the third unloading conveying assembly 545 . The first blanking transmission assembly 543, the second blanking transmission assembly 544 and the third blanking transmission assembly 545 are arranged in parallel, and the second blanking transmission assembly 544 is arranged adjacent to the first blanking transmission assembly 543, while the second blanking transmission assembly 544 The conveying assembly 544 is disposed adjacent to the third unloading conveying assembly 545 . The first sorting arm assembly 541 is fixedly installed above the first unloading conveying assembly 543 and the second unloading conveying assembly 544 to transport the batteries to be unloaded on the first unloading conveying assembly 543 to the second unloading conveying component 544. The second sorting arm assembly 542 is fixedly installed above the second unloading conveying assembly 544 and the third unloading conveying assembly 545 to transport the batteries on the second unloading conveying assembly 544 to the third unloading conveying assembly 545 , to realize the sorting and handling of batteries with different measurement results.
具体的,如图20、图22所示,分拣臂组件包括第一分拣驱动组件5422、第十滑轨(图中未显示)、第九滑块5423、第一固定板5421、第二分拣驱动组件(图中未显示)、第十一滑轨5424、第十滑块5425和第三拾取头5426;第一固定板5421固定连接基台6,第一分拣驱动组件5422固定连接第一固定板5421,第十一滑轨5424固定连接第九滑块5423。第九滑块5423与第十滑轨滑动连接,第九滑块5423在第一分拣驱动组件5422的驱动力下沿第十滑轨方向运动;第二分拣驱动组件、第十一滑轨5424和第十滑块5425组合成气缸驱动。第二分拣驱动组件与第十一滑轨5424固定连接第九滑块5423,第十滑块5425与第十一滑轨5424滑动连接,第十滑块5425在第二分拣驱动组件的驱动力下沿第十一滑轨5424方向运动;第十滑块5425固定连接第三拾取头5426,第三拾取头5426在第一分拣驱动组件5422与第二分拣驱动组件的驱动力下沿两个不同方向运动,以将一个下料传输组件上的电池分拣至另一个下料传输组件上。第一分拣驱动组件5422优选为气缸驱动,当然并不仅限定为气缸。第三拾取头5426在第一分拣驱动组件5422的驱动力下沿如图20所示的坐标系中的X轴方向运动,第三拾取头5426在第二分拣驱动组件的驱动力下沿如图20所示的坐标系中的Z轴方向运动。第三拾取头5426在第二分拣驱动组件的驱动力下将待下料电池进行拾取与放下,第三拾取头5426在第一分拣驱动组件5422的驱动力下在两个相邻的下料传输组件上进行搬运。Specifically, as shown in Figures 20 and 22, the sorting arm assembly includes a first sorting drive assembly 5422, a tenth slide rail (not shown in the figure), a ninth slide block 5423, a first fixing plate 5421, a second The sorting drive assembly (not shown in the figure), the eleventh slide rail 5424, the tenth slider 5425 and the third pick-up head 5426; the first fixing plate 5421 is fixedly connected to the base 6, and the first sorting drive assembly 5422 is fixedly connected The first fixing plate 5421 and the eleventh sliding rail 5424 are fixedly connected to the ninth sliding block 5423 . The ninth sliding block 5423 is slidably connected with the tenth sliding rail, and the ninth sliding block 5423 moves in the direction of the tenth sliding rail under the driving force of the first sorting drive assembly 5422; the second sorting driving assembly, the eleventh sliding rail 5424 and the tenth slider 5425 are combined into a cylinder drive. The second sorting drive assembly is fixedly connected with the eleventh slide rail 5424 and the ninth slide block 5423, the tenth slide block 5425 is slidably connected with the eleventh slide rail 5424, and the tenth slide block 5425 is driven by the second sorting drive assembly The tenth slider 5425 is fixedly connected to the third pick-up head 5426, and the third pick-up head 5426 moves along the direction of the eleventh slide rail 5424 under the driving force of the first sorting drive assembly 5422 and the second sorting drive assembly. Motion in two different directions to sort cells from one blank conveyor to another blank conveyor. The first sorting drive assembly 5422 is preferably driven by an air cylinder, of course, it is not limited to an air cylinder. The third pickup head 5426 moves along the X-axis direction in the coordinate system as shown in FIG. 20 under the driving force of the first sorting drive assembly 5422, and the third pickup head 5426 moves along the X-axis direction in the coordinate system as shown in FIG. 20 under the driving force of the second sorting drive assembly Movement in the Z-axis direction in the coordinate system shown in Figure 20. The third pick-up head 5426 picks up and puts down the battery to be unloaded under the driving force of the second sorting drive assembly. transport on the material transfer assembly.
具体地,如图20所示,第一下料传输组件543包括第一传送皮带5431与第一下料传 送皮带驱动(图中为显示);第二下料传输组件544包括第二传送皮带5441与第二下料皮带驱动(图中未显示);第三下料传输组件545上包括第三下料皮带驱动5452与第三传送皮带5451。下料机构5与上料机构1相似在传送皮带的两侧分别固定安装有若干第二传感器5461,第二传感器5461的发射器与接收器分别固定安装于传送皮带的两侧,当第二传感器5461检测到信号时则可判断电池在皮带上传送的位置。Specifically, as shown in FIG. 20 , the first unloading transmission assembly 543 includes a first conveyor belt 5431 and a first unloading conveyor belt drive (shown in the figure); the second unloading transmission assembly 544 includes a second conveyor belt 5441 Driven with the second unloading belt (not shown in the figure); the third unloading transmission assembly 545 includes a third unloading belt drive 5452 and a third conveying belt 5451. The unloading mechanism 5 is similar to the feeding mechanism 1. Several second sensors 5461 are fixedly installed on both sides of the conveyor belt. The transmitter and receiver of the second sensor 5461 are fixedly installed on both sides of the conveyor belt. When the 5461 detects a signal, it can determine where the battery is being transported on the belt.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种用于测量电池的测量设备,其特征在于,包括机构本体(100),所述机构本体(100)包括:A measuring device for measuring batteries, characterized by comprising a mechanism body (100), the mechanism body (100) comprising:
    基台(6),所述基台(6)上安装有转盘组件,所述转盘组件上固定安装若干载具(31),待测量电池置于所述载具(31)上;a base (6), a turntable assembly is installed on the base (6), a plurality of carriers (31) are fixedly mounted on the turntable assembly, and the battery to be measured is placed on the carrier (31);
    上料机构(1),所述上料机构(1)固定安装于所述基台(6)上,所述上料机构(1)将所述待测量电池搬运至所述载具(31)上;A feeding mechanism (1), the feeding mechanism (1) is fixedly installed on the base (6), and the feeding mechanism (1) transports the battery to be measured to the carrier (31) superior;
    第一测量机构(4),若干所述第一测量机构(4)固定安装于所述基台(6)上,若干所述第一测量机构(4)包括接触式测量机构与非接触式测量机构,所述接触式测量机构与非接触式测量机构分别对所述载具(31)上的所述待测量电池进行测量;A first measurement mechanism (4), a plurality of the first measurement mechanisms (4) are fixedly mounted on the base (6), and the plurality of the first measurement mechanisms (4) include a contact measurement mechanism and a non-contact measurement a mechanism, wherein the contact measurement mechanism and the non-contact measurement mechanism respectively measure the battery to be measured on the carrier (31);
    下料机构(5),所述下料机构(5)固定安装于所述基台(6)上,所述下料机构(5)将所述第一测量机构(4)测量完成的待下料电池进行下料,以完成电池的测量。A blanking mechanism (5), the blanking mechanism (5) is fixedly installed on the base (6), and the blanking mechanism (5) measures the first measuring mechanism (4) to be finished. The battery is blanked to complete the measurement of the battery.
  2. 如权利要求1所述的用于测量电池的测量设备,其特征在于,所述转盘组件包括第一驱动组件与转盘(3),所述第一驱动组件固定安装于所述基台(6)上,所述转盘(3)在所述第一驱动组件的驱动力下相对所述基台(6)进行旋转,以使得所述待测量电池对应不同的所述第一测量机构(4)。The measuring device for measuring batteries according to claim 1, characterized in that the turntable assembly comprises a first drive assembly and a turntable (3), and the first drive assembly is fixedly mounted on the base (6) The turntable (3) rotates relative to the base (6) under the driving force of the first drive assembly, so that the batteries to be measured correspond to different first measurement mechanisms (4).
  3. 如权利要求1所述的用于测量电池的测量设备,其特征在于,所述上料机构(1)包括:The measuring device for measuring batteries according to claim 1, wherein the feeding mechanism (1) comprises:
    第一传输机构(12),所述第一传输机构(12)固定安装于所述基台(6)上,待测量电池在所述第一传输机构(12)的作用下运动至预设位置;A first transmission mechanism (12), the first transmission mechanism (12) is fixedly mounted on the base (6), and the battery to be measured moves to a preset position under the action of the first transmission mechanism (12) ;
    姿态获取机构(14),所述姿态获取机构(14)固定安装于所述基台(6)上,所述姿态获取机构(14)用于获取待测量电池当前的姿态信息;an attitude acquisition mechanism (14), the attitude acquisition mechanism (14) is fixedly installed on the base (6), and the attitude acquisition mechanism (14) is used to acquire the current attitude information of the battery to be measured;
    第一搬运传送机构,所述第一搬运传送机构位于所述第一传输机构(12)的端部,所述第一搬运传送机构位于所述姿态获取机构(14)的上方,所述第一搬运传送机构将所述预设位置的待测量电池搬运至所述载具(31)上;所述第一搬运传送机构包括:A first conveying and conveying mechanism, the first conveying and conveying mechanism is located at the end of the first conveying mechanism (12), the first conveying and conveying mechanism is located above the attitude acquiring mechanism (14), the first conveying and conveying mechanism The conveying and conveying mechanism conveys the battery to be measured at the preset position to the carrier (31); the first conveying and conveying mechanism includes:
    第一传送组件(131),所述第一传送组件(131)包括第二驱动组件(1311)与第一滑轨(1313),所述第二驱动组件(1311)与第一滑轨(1313)固定安装于所述基台(6)上;A first conveying assembly (131), the first conveying assembly (131) includes a second driving assembly (1311) and a first sliding rail (1313), the second driving assembly (1311) and the first sliding rail (1313) ) is fixedly installed on the base (6);
    拾取调节组件(132),所述拾取调节组件(132)与所述第一滑轨(1313)滑动连接, 所述拾取调节组件(132)包括第一拾取头(1324)与调节组件,所述第一拾取头(1324)在所述第二驱动组件(1311)与调节组件的作用下拾取所述预设位置的电池;所述第一拾取头(1324)在所述第二驱动组件(1311)的驱动力下沿所述第一滑轨(1313)方向运动,在运动的过程中,所述调节组件根据所述姿态获取机构(14)获取的电池姿态信息对所述第一拾取头(1324)的姿态进行调节,以匹配所述载具(31);A pickup adjustment assembly (132), the pickup adjustment assembly (132) is slidably connected with the first slide rail (1313), the pickup adjustment assembly (132) includes a first pickup head (1324) and an adjustment assembly, the The first pick-up head (1324) picks up the battery at the preset position under the action of the second drive assembly (1311) and the adjustment assembly; the first pick-up head (1324) is in the second drive assembly (1311) ) moves along the direction of the first slide rail (1313) under the driving force of the 1324) is adjusted to match the vehicle (31);
    所述调节组件包括:The adjustment assembly includes:
    第一方向调节组件(1321),所述第一方向调节组件(1321)包括第三驱动组件、第二滑轨(132a)和第二滑块(132b),所述第三驱动组件与第二滑轨(132a)固定连接第一滑块(133),所述第一滑块(133)与第一滑轨(1313)滑动连接,所述第一滑块(133)在所述第二驱动组件(1311)的驱动力下沿所述第一滑轨(1313)方向运动;所述第二滑块(132b)与第二滑轨(132a)滑动连接,所述第一拾取头(1324)在所述第三驱动组件的驱动力下沿所述第二滑轨(132a)方向运动;A first direction adjustment assembly (1321), the first direction adjustment assembly (1321) includes a third drive assembly, a second slide rail (132a) and a second slider (132b), the third drive assembly and the second The sliding rail (132a) is fixedly connected with the first sliding block (133), the first sliding block (133) is slidably connected with the first sliding rail (1313), and the first sliding block (133) is driven in the second driving The assembly (1311) moves along the direction of the first sliding rail (1313) under the driving force of the assembly (1311); the second sliding block (132b) is slidably connected with the second sliding rail (132a), and the first pick-up head (1324) moving along the direction of the second sliding rail (132a) under the driving force of the third driving assembly;
    旋转轴调节组件(1322),所述旋转轴调节组件(1322)包括第四驱动组件(132e)与旋转块(132d),所述第四驱动组件(132e)与所述第二滑块(132b)固定连接,所述旋转块(132d)与第四驱动组件(132e)旋转连接;所述旋转块(132d)在所述第四驱动组件(132e)的驱动力下相对于所述第二滑块(132b)在水平方向上旋转,以调节所述第一拾取头(1324)在水平方向上的姿态;A rotating shaft adjusting assembly (1322), the rotating shaft adjusting assembly (1322) includes a fourth driving assembly (132e) and a rotating block (132d), the fourth driving assembly (132e) and the second sliding block (132b) ) is fixedly connected, the rotating block (132d) is rotatably connected with the fourth driving assembly (132e); the rotating block (132d) is relatively sliding relative to the second sliding block (132d) under the driving force of the fourth driving assembly (132e). The block (132b) is rotated in the horizontal direction to adjust the attitude of the first pickup head (1324) in the horizontal direction;
    第二方向调节组件(1323),所述第二方向调节组件(1323)包括第五驱动组件(132f)、第三滑轨(132g)和第三滑块(132h),所述第五驱动组件(132f)与第三滑轨(132g)固定连接所述旋转块(132d),所述第三滑轨(132g)与第三滑块(132h)滑动连接,所示第三滑块(132h)固定连接所述第一拾取头(1324);所述第一拾取头(1324)在所述第五驱动组件(132f)的驱动力下沿所述第三滑轨(132g)方向运动。A second direction adjustment assembly (1323), the second direction adjustment assembly (1323) includes a fifth drive assembly (132f), a third slide rail (132g) and a third slider (132h), the fifth drive assembly (132f) is fixedly connected to the rotating block (132d) with the third slide rail (132g), the third slide rail (132g) is slidably connected to the third slide block (132h), and the third slide block (132h) is shown The first pick-up head (1324) is fixedly connected; the first pick-up head (1324) moves in the direction of the third slide rail (132g) under the driving force of the fifth drive assembly (132f).
  4. 如权利要求1所述的用于测量电池的测量设备,其特征在于,所述接触式测量机构包括:The measuring device for measuring a battery according to claim 1, wherein the contact measuring mechanism comprises:
    位移传感器,所述位移传感器固定安装于所述基台(6)上;a displacement sensor, which is fixedly mounted on the base (6);
    驱动模组,所述驱动模组固定安装于所述基台(6)上;a drive module, which is fixedly mounted on the base (6);
    浮动机构,所述浮动机构固定安装于所述驱动模组上,所述浮动机构包括压板与浮动组件,所述压板与所述浮动组件浮动连接,所述压板在所述驱动模组的驱动力下在竖直方向上运动;当所述压板接触待测量电池时停止运动,所述位移获取机构获取所述压板运动 的距离,以测得所述压板接触待测量电池处的段差;A floating mechanism, the floating mechanism is fixedly installed on the drive module, the floating mechanism includes a pressure plate and a floating assembly, the pressure plate is floatingly connected to the floating assembly, and the pressure plate is driven by the driving force of the drive module. down and move in the vertical direction; when the pressing plate contacts the battery to be measured, it stops moving, and the displacement acquisition mechanism acquires the distance of the pressing plate moving, so as to measure the step difference where the pressing plate contacts the battery to be measured;
    配重机构(45),所述配重机构(45)包括配重砝码(451)、牵引绳(452)和若干导轮(453),所述牵引绳(452)的一端固定连接所述配重砝码(451),另一端固定连接所述浮动机构;通过配置所述配重砝码(451)的重量,以匹配所述压板施加于待测量电池上的力度。A counterweight mechanism (45), the counterweight mechanism (45) includes a counterweight weight (451), a traction rope (452) and several guide wheels (453), one end of the traction rope (452) is fixedly connected to the The other end of the counterweight (451) is fixedly connected to the floating mechanism; the weight of the counterweight (451) is configured to match the force exerted by the pressing plate on the battery to be measured.
  5. 如权利要求4所述的用于测量电池的测量设备,其特征在于,所述浮动组件包括第四滑轨(43b),所述浮动机构在所述驱动模组的驱动力下在竖直方向上运动,在所述压板接触待测量电池时停止运动,同时所述第四滑轨(43b)在所述驱动模组的驱动力下继续运行,以使得所述压板抵接于待测量电池表面。The measuring device for measuring batteries according to claim 4, characterized in that the floating assembly comprises a fourth sliding rail (43b), and the floating mechanism is in a vertical direction under the driving force of the driving module Move up, stop when the pressure plate contacts the battery to be measured, and at the same time the fourth slide rail (43b) continues to run under the driving force of the drive module, so that the pressure plate abuts on the surface of the battery to be measured .
  6. 如权利要求4所述的用于测量电池的测量设备,其特征在于,所述浮动组件包括气浮轴承,所述气浮轴承包括轴承套(43g)与浮动块(43f),所述浮动块(43f)在所述驱动模组的驱动力下悬浮于所述轴承套(43g)内,所述压板固定连接所述浮动块(43f);所述压板在所述驱动模组的驱动力下在竖直方向上运动。The measuring device for measuring batteries according to claim 4, characterized in that the floating assembly comprises an air bearing, and the air bearing comprises a bearing sleeve (43g) and a floating block (43f), the floating block (43f) suspended in the bearing sleeve (43g) under the driving force of the driving module, the pressing plate is fixedly connected to the floating block (43f); the pressing plate is under the driving force of the driving module Move in the vertical direction.
  7. 如权利要求4所述的用于测量电池的测量设备,其特征在于,所述接触式测量机构还包括:The measuring device for measuring a battery according to claim 4, wherein the contact measuring mechanism further comprises:
    正面测量机构(46);frontal measuring mechanism (46);
    反面测量机构(47),所述正面测量机构(46)与反面测量机构(47)分别位于待测量电池的上方与下方;所述待测量电池固定安装于透明的载具(31)表面,所述待测量电池的测量位置在所述载具(31)上为镂空;The reverse measurement mechanism (47), the front measurement mechanism (46) and the reverse measurement mechanism (47) are respectively located above and below the battery to be measured; the battery to be measured is fixedly installed on the surface of the transparent carrier (31), so The measurement position of the battery to be measured is hollow on the carrier (31);
    所述正面测量机构(46)包括正面位移获取机构、正面驱动模组和正面浮动机构;The front measuring mechanism (46) includes a front displacement acquiring mechanism, a front driving module and a front floating mechanism;
    所述反面测量机构(47)包括反面位移获取机构、反面驱动模组和正面浮动机构;The reverse side measuring mechanism (47) includes a reverse side displacement acquiring mechanism, a reverse side driving module and a front side floating mechanism;
    所述正面位移获取机构、反面位移获取机构、正面驱动模组和反面驱动模组均固定安装于所述基台(6)上;所述正面浮动机构与反面浮动机构均分别固定连接所述正面驱动模组与反面驱动模组;所述正面浮动机构包括正面压板与正面浮动组件,所述正面压板与正面浮动组件浮动连接;所述反面浮动机构包括反面压板与反面浮动组件,所述反面压板与反面浮动组件浮动连接;The front displacement acquisition mechanism, the back displacement acquisition mechanism, the front drive module and the back drive module are all fixedly installed on the base (6); the front floating mechanism and the back floating mechanism are fixedly connected to the front respectively A drive module and a reverse drive module; the front floating mechanism includes a front pressure plate and a front floating assembly, and the front pressure plate is floatingly connected to the front floating assembly; the reverse floating mechanism includes a reverse pressure plate and a reverse floating assembly, the reverse pressure plate Floating connection with the reverse floating component;
    在所述正面压板在所述正面驱动模组的驱动力下竖直向下运动至接触待测量电池的正面后,所述反面压板在所述反面驱动模组的驱动力下竖直向上运动至接触待测量电池的反面;所述正面位移获取机构与反面位移获取机构同时获取所述正面压板与反面压板的运 动位移。After the front platen moves vertically downward under the driving force of the front drive module to contact the front surface of the battery to be measured, the reverse platen moves vertically upward under the driving force of the reverse drive module to The reverse side of the battery to be measured is contacted; the front side displacement acquisition mechanism and the reverse side displacement acquisition mechanism simultaneously acquire the movement displacement of the front side pressure plate and the reverse side pressure plate.
  8. 如权利要求1所述的用于测量电池的测量设备,其特征在于,所述非接触式测量机构包括:The measuring device for measuring a battery according to claim 1, wherein the non-contact measuring mechanism comprises:
    约束连接组件(4e3),所述约束连接组件(4e3)包括压块组件(4e31)与推块组件(4e32),所述压块组件(4e31)与推块组件(4e32)相邻设置;所述压块组件(4e31)包括压块驱动(4e3a)、压块滑轨(4e3b)和压块(4e3c),所述压块驱动(4e3a)与压块滑轨(4e3b)固定安装于所述基台(6)上,所述压块(4e3c)在所述压块驱动(4e3a)的驱动力下沿所述压块滑轨(4e3b)方向运动,以抵压在待测量电池的柔性接头(24)的边缘处;所述推块组件(4e32)包括推块滑轨(4e3f)、推块(4e3e)和推块驱动(4e3d),所述推块滑轨(4e3f)与推块驱动(4e3d)固定安装于所述基台(6)上,所述推块(4e3e)与推块滑轨(4e3f)滑动连接;当所述压块(4e3c)抵压于所述柔性接头边缘时,所述推块(4e3e)在所述推块驱动(4e3d)的驱动力下沿所述推块滑轨(4e3f)方向运动,以使得所述柔性接头(24)平铺于所述载具(31)表面;A restraint connection assembly (4e3), the restraint connection assembly (4e3) includes a pressure block assembly (4e31) and a push block assembly (4e32), and the pressure block assembly (4e31) is disposed adjacent to the push block assembly (4e32); The pressure block assembly (4e31) includes a pressure block drive (4e3a), a pressure block slide rail (4e3b) and a pressure block (4e3c), and the pressure block drive (4e3a) and the pressure block slide rail (4e3b) are fixedly installed on the On the base (6), the pressing block (4e3c) moves along the direction of the pressing block sliding rail (4e3b) under the driving force of the pressing block driving (4e3a) to press against the flexible joint of the battery to be measured At the edge of (24); the push block assembly (4e32) includes a push block slide rail (4e3f), a push block (4e3e) and a push block drive (4e3d), the push block slide rail (4e3f) and the push block drive (4e3d) is fixedly installed on the base (6), and the push block (4e3e) is slidably connected with the push block slide rail (4e3f); when the pressure block (4e3c) is pressed against the edge of the flexible joint , the push block (4e3e) moves along the direction of the push block slide rail (4e3f) under the driving force of the push block drive (4e3d), so that the flexible joint (24) is laid flat on the carrier (31) Surface;
    影像采集组件(4e1),所述影像采集组件(4e1)固定安装于所述基台(6)上,所述影像采集组件(4e1)获取平铺于所述载具(31)表面的所述待测量电池的影像,以测得所述待测量电池的外形尺寸。An image capturing assembly (4e1), the image capturing assembly (4e1) is fixedly mounted on the base (6), and the image capturing assembly (4e1) acquires the image that is tiled on the surface of the carrier (31) The image of the battery to be measured is used to measure the external dimension of the battery to be measured.
  9. 如权利要求1所述的用于测量电池的测量设备,其特征在于,所述非接触式测量机构包括:The measuring device for measuring a battery according to claim 1, wherein the non-contact measuring mechanism comprises:
    直线丝杆模组(4f1),所述直线丝杆模组(4f1)包括丝杆驱动(4f11)、丝杆滑轨(4f12)和第四滑块(4f13),所述丝杆驱动(4f11)与丝杆滑轨(4f12)固定安装于所述基台(6)上,所述丝杆滑轨(4f12)与第四滑块(4f13)滑动连接,所述第四滑块(4f13)在所述丝杆驱动(4f11)的驱动力下沿所述丝杆滑轨(4f12)方向运动;A linear screw module (4f1), the linear screw module (4f1) includes a screw drive (4f11), a screw slide rail (4f12) and a fourth slider (4f13), the screw drive (4f11) ) and the screw slide rail (4f12) are fixedly installed on the base (6), the screw slide rail (4f12) is slidably connected with the fourth slider (4f13), and the fourth slider (4f13) Move along the direction of the screw slide rail (4f12) under the driving force of the screw drive (4f11);
    第一激光组件(4f2),所述第一激光组件(4f2)固定连接所述第四滑块(4f13),所述第一激光组件(4f2)跟随所述第四滑块(4f13)沿所述丝杆滑轨(4f12)方向运动,并对所述待测量电池的表面进行扫描,以测得所述待测量电池的表面信息。A first laser assembly (4f2), the first laser assembly (4f2) is fixedly connected to the fourth sliding block (4f13), and the first laser assembly (4f2) follows the fourth sliding block (4f13) along the The screw slide rail (4f12) moves in the direction, and scans the surface of the battery to be measured, so as to measure the surface information of the battery to be measured.
  10. 如权利要求1所述的用于测量电池的测量设备,其特征在于,The measuring device for measuring batteries according to claim 1, characterized in that,
    所述机构本体(100)还包括第二测量机构(53),所述第二测量机构(53)固定安装于所述基台(6)上,所述第二测量机构(53)获取所述下料机构(5)运动过程中的所述待下料电池的数据信息;The mechanism body (100) further includes a second measurement mechanism (53), the second measurement mechanism (53) is fixedly installed on the base (6), and the second measurement mechanism (53) acquires the Data information of the battery to be blanked during the movement of the blanking mechanism (5);
    所述下料机构(5)包括:The blanking mechanism (5) includes:
    第二搬运传送机构(52),所述第二搬运传送机构(52)位于所述第二测量机构(53)的上方,所述第二搬运传送机构(52)包括:A second conveying and conveying mechanism (52), the second conveying and conveying mechanism (52) is located above the second measuring mechanism (53), and the second conveying and conveying mechanism (52) comprises:
    第二传送组件(521),所述第二传送组件(521)包括第六驱动组件(5212)与第五滑轨(5213),所述第六驱动组件(5212)与第五滑轨(5213)固定安装于所述基台(6)上;A second conveying assembly (521), the second conveying assembly (521) includes a sixth driving assembly (5212) and a fifth sliding rail (5213), the sixth driving assembly (5212) and the fifth sliding rail (5213) ) is fixedly installed on the base (6);
    搬运组件(522),所述搬运组件(522)在所述第五滑轨(5213)上运动,所述搬运组件(522)拾取待下料电池并在所述第六驱动组件(5212)的驱动力下沿所述第五滑轨(5213)方向运动;A handling assembly (522), the handling assembly (522) moves on the fifth sliding rail (5213), the handling assembly (522) picks up the battery to be unloaded and drives the battery to the sixth driving assembly (5212). moving along the direction of the fifth slide rail (5213) under the driving force;
    下料分拣机构(54),所述搬运组件(522)在所述第六驱动组件(5212)的驱动力下将所述待下料电池搬运至所述下料分拣机构(54)上,所述下料分拣机构(54)根据所述第一测量机构(4)与第二测量机构(53)的测量结果对所述待下料电池进行分拣。A blanking and sorting mechanism (54), the conveying assembly (522) transports the battery to be blanked to the blanking and sorting mechanism (54) under the driving force of the sixth driving assembly (5212) , the blanking and sorting mechanism (54) sorts the batteries to be blanked according to the measurement results of the first measuring mechanism (4) and the second measuring mechanism (53).
PCT/CN2021/071465 2021-01-13 2021-01-13 Measurement device for measuring battery WO2022151040A1 (en)

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CN109631817A (en) * 2019-02-21 2019-04-16 苏州天准科技股份有限公司 It is a kind of for measuring the measuring mechanism of product thickness
CN111504390A (en) * 2020-05-30 2020-08-07 东莞市爱康电子科技有限公司 Battery comprehensive detection equipment
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CN115178502A (en) * 2022-09-13 2022-10-14 江苏金帆新动能源科技有限公司 A select separately loading attachment for lithium cell test
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