WO2022144256A1 - Procédé de remise en fabrication pour la production d'aliments à base de plantes - Google Patents
Procédé de remise en fabrication pour la production d'aliments à base de plantes Download PDFInfo
- Publication number
- WO2022144256A1 WO2022144256A1 PCT/EP2021/087151 EP2021087151W WO2022144256A1 WO 2022144256 A1 WO2022144256 A1 WO 2022144256A1 EP 2021087151 W EP2021087151 W EP 2021087151W WO 2022144256 A1 WO2022144256 A1 WO 2022144256A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hme
- extruder
- dough
- food
- control system
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 81
- 235000021135 plant-based food Nutrition 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 167
- 235000013305 food Nutrition 0.000 claims abstract description 95
- 238000012958 reprocessing Methods 0.000 claims abstract description 33
- 239000000945 filler Substances 0.000 claims abstract description 25
- 235000013580 sausages Nutrition 0.000 claims abstract description 25
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000004898 kneading Methods 0.000 claims abstract description 9
- 238000005086 pumping Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 17
- 108010064851 Plant Proteins Proteins 0.000 claims description 14
- 238000007710 freezing Methods 0.000 claims description 14
- 235000021118 plant-derived protein Nutrition 0.000 claims description 13
- 230000008014 freezing Effects 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 6
- 239000008346 aqueous phase Substances 0.000 claims description 5
- 230000000977 initiatory effect Effects 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 235000018102 proteins Nutrition 0.000 description 27
- 108090000623 proteins and genes Proteins 0.000 description 27
- 102000004169 proteins and genes Human genes 0.000 description 27
- 239000000047 product Substances 0.000 description 26
- 238000004806 packaging method and process Methods 0.000 description 14
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 12
- 238000010411 cooking Methods 0.000 description 9
- 239000000835 fiber Substances 0.000 description 8
- 239000004615 ingredient Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 239000000796 flavoring agent Substances 0.000 description 6
- 235000019634 flavors Nutrition 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 108010073771 Soybean Proteins Proteins 0.000 description 4
- 235000013372 meat Nutrition 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229940001941 soy protein Drugs 0.000 description 4
- 235000013599 spices Nutrition 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 102000014171 Milk Proteins Human genes 0.000 description 2
- 108010011756 Milk Proteins Proteins 0.000 description 2
- 108010084695 Pea Proteins Proteins 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 235000021239 milk protein Nutrition 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 235000019702 pea protein Nutrition 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- 235000015496 breakfast cereal Nutrition 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000002864 food coloring agent Nutrition 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
Definitions
- the invention generally relates to a rework process for plant-based food production, such as vegan food production for reducing waste production and improving food productivity.
- the present disclosure addresses these problems and provides a process for reducing wastage and increasing food production without compromising on the quality of the food.
- a rework process of reprocessing raw material for making a food product in the early stages of food production wherein the rework process reduces waste production and improves food productivity yielding high-quality plant-based food products. More specifically, provided herein is a process of reprocessing raw material for making vegan food products in the early stages of food production, wherein the rework process reduces waste production and improves vegan food productivity.
- a rework process of plantbased food production comprising: providing a batch of material, comprising at least a plant protein and at least an aqueous phase, introduced simultaneously, within a mixer such that the mixer blends the plant protein and aqueous phase, preferably water to form a dough; feeding the dough into an extruder via a sausage filler, wherein the dough is provided through the feeding side of the extruder with the help of pressure generated by the use of sausage filler; subjecting the dough to an initial high moisture extrusion (HME) process within the extruder, wherein the dough undergoes HME process and discharges from the extruder as a HME material; and passing the HME material through a control system, wherein the control system assesses the quality of the HME material against a pre-defined parameter within the control system.
- HME high moisture extrusion
- the pre-defined parameter may be a defined color of the HME material, a defined texture of the HME material, a defined sponginess of the HME material, such that if the HME material is not as per the color, texture, consistency, sponginess, or other such defined parameters, the HME material will fail in the control system and routed to reprocessing whereas if the HME material is according to the color, texture or other pre-defined parameters, the HME material will move further to the next step in the food production, such as cutting.
- the HME material is processed dough, wherein the dough fed into the extruder undergoes HME process and is processed for preparing plant-based food product.
- the HME material is either subjected to further processing for food production if the HME material is as per the pre-defined parameter, such as the HME material is subjected to cutting, additional mixing, freezing, and packaging for commercial use, or the HME material is subjected to reprocessing, wherein the HME material is subjected to cutting, kneading, mixing followed by pumping the HME material back into the extruder for another round of HME process before the HME material can move further in the food production.
- the HME material is as per the pre-defined parameter, such as the HME material is subjected to cutting, additional mixing, freezing, and packaging for commercial use, or the HME material is subjected to reprocessing, wherein the HME material is subjected to cutting, kneading, mixing followed by pumping the HME material back into the extruder for another round of HME process before the HME material can move further in the food production.
- the disclosed rework process improves food productivity, wherein the material is subjected to reprocessing in the early stages of food production instead of using the material for the final food product and then rejecting the final food product because the final food product is not of acceptable standards.
- reprocessing the HME material from the extruder saves both the time and material as the HME material from the extruder is not passed along the production line but is assessed for quality in the early stages of production, such that if the HME material is not as per the acceptable standard, the material can be looped back into the extruder instead of moving further along for the food production, thus saving the material from going waste at final stages and also save time as the manufacturer can produce more food in the same amount of time and from the same amount of raw material.
- the reprocessing comprises: finely cutting the HME material as very small chunks or tiny chunks; kneading the finely cut HME material; pumping the HME material through sausage filler into the extruder, wherein the HME material is subjected to another round of HME process.
- the process further comprises: optionally mixing at least an ingredient in a cooking tumbler to add flavor, texture, taste, or color to the HME material, passing the chunks through a cooling die, heating the chunks, wherein the chunks may be heated at a temperature of at least 80°C; freezing the chunks using IQF-freezing or another known freezing method for preservation and transportation of the HME material; and packaging the chunks in the presence of protective gas, wherein the chunks may be a component for producing a plant-based food product or directly as a plant-based food product.
- the process further comprises: optionally mixing at least an ingredient in a cooking tumbler to add flavor, texture, taste, or color to the HME material, passing the chunks through a cooling die; freezing the chunks using IQF-freezing or another known freezing method for preservation and transportation of the material; and packaging the chunks in the presence of protective gas, wherein the chunks may be a component for producing a plant-based food product or directly as a plant-based food product.
- the rework process as disclosed herein reprocesses the raw material, such as HME material or an output material from the extruder back into the extruder through the feeding side of the extruder with the help of pressure generated via the sausage filler and subject the HME material to another round the HME process.
- the plant protein and water are mixed in a ratio of 1:1.
- the rework process is a part of a plantbased food production line and thus helps reduce waste production and improve productivity.
- the control system is a step in a food production cycle, wherein the control system helps maintain the total output or yield of food produced per production line as constant and proportional to the raw material.
- the control system comprises a flow meter, wherein the flow meter measures the amount of output material from the extruder, such that if the output material such as HME material, reprocessed HME material or processed dough from the extruder reaches a specific pre-set limit, a message is communicated to a main system of the food production system to proportionally adjust the next batch of raw material to maintain the total output of the food produced per production line as constant.
- control system is connected to the main system of a food production line, such that the control system is in constant communication with the main system during the active food production cycle so as to keep the output from the extruder constant and reduce waste production.
- plant protein may be a soy protein, a pea protein, a wheat protein, milk protein, a protein powder blend, a vegetable protein, or other plant-sourced protein comprising a high fiber content or a low fiber content.
- the plant-based food product is a vegan or non-meat food product.
- Figure 1 illustrates a flow chart showing an example rework process for plant-based food production.
- Figure 2 illustrates a flow chart showing a rework process for plant-based food production within the batch mixing process.
- a rework process for higher yield of plantbased food products such as vegan food products
- the material for making the food product may be reprocessed at earlier stages of production, minimizing waste and improving productivity. More particularly, provided herein is a process for reprocessing the material for making a vegan food product to achieve a defined structure and color.
- HME high moisture extrusion
- the backflow process or rework process is a part of the production chain and thus reprocesses the material or raw material in the early stages of production, e.g. the warm-up phase, which saves both time and material.
- the backflow or the rework system as disclosed, also helps assess the quality and texture of the material in the early stages of food production.
- Figure 1 depicts a flow chart showing an example backflow process or rework process of making plant-based food products.
- vegetable proteins (101) or a mix of vegetable protein, fibers, starch, and oil is introduced into a conveying system (102), wherein the conveying system conveys material such as vegetable protein (101) into a feeding station with, e.g. gravimeter feeding (103).
- the material then passes through an HME process (104), wherein the material passes through an extruder and a cooling die.
- Water (105) is further added to the extruder directly.
- the protein-water mix undergoes an HME extrusion process to form the extruder product.
- the extruder product is assessed for its color, quality, texture, and other parameters via a quality control process.
- extruder product will either be subjected to cutting (106), generating specific shapes such as chunks and processing such chunks further in the production line or reprocessing the extruder product (103-115) such as finely cutting and kneading the extruder product (113), optionally mixing more vegetable protein or water into the extruder product (114), and pumping the material for reprocessing directly into the extruder (115) for another round of HME extrusion process (104).
- cutting 106
- specific shapes such as chunks and processing such chunks further in the production line or reprocessing the extruder product (103-115) such as finely cutting and kneading the extruder product (113), optionally mixing more vegetable protein or water into the extruder product (114), and pumping the material for reprocessing directly into the extruder (115) for another round of HME extrusion process (104).
- the disclosed backflow process further comprises a control system (116).
- the extruder product will be cut into specific shapes, such as small chunks (106).
- the chunks may be mixed with other ingredients (107) within a cooking tumbler (108) to add flavors to the finished product.
- the choice of ingredients may include, but is not limited to, spices, spice extracts, salt, vegetable oil, or other such flavors, depending on the recipe of choice.
- the spice-mixed chunks or spice-mixed material is further subjected to heating (109) at more than 80 a C temperature within the cooking tumbler. Following heating (109), the spice-mixed mixture or food product is introduced to IQF- freezing (110). The frozen material is then packaged in, e.g. trays with sleeves (111) and re-freeze (112).
- FIG. 2 illustrates a flow chart showing the disclosed process as part of plant-based food production.
- vegetable protein or plant protein such as plant-sourced protein or protein extracted from a plant and an aqueous phase, preferably water (202)
- a mixer 203
- the plant protein may be soy protein, pea protein, wheat protein, milk protein, plant-based protein, protein extracted or sourced from a plant, protein powder blends, protein blends or protein mixtures or a mix of vegetable protein, fibers, starch, and oil.
- the plant protein and water are mixed simultaneously in a batch mixer (203), forming a dry and crumbly dough with air bubbles.
- the protein and water may be mixed in a ratio of 1:1, 1:2 (one-part protein and two-parts water), 1:3 (one-part protein and three-parts water), 2:1 (two-parts protein and one-part water), 2:2 (two-parts protein and two-parts water), 3:1 (three-parts protein and one-part water), 1:4 (one-part protein and four-parts water), or another different ratio resulting in a dry and crumbly dough with air in it.
- the dough prepared by the batch mixer method is fed into an extruder via a sausage filler (204).
- Feeding the dough into the extruder via a sausage filler provides many advantages, such as the system being a closed system; thus, fine distributed air in the dough cannot go out of the extruder towards the feeding side.
- feeding protein in the form of a powder into the extruder as shown in the standard process in figure 1, adds an uncontrolled amount of additional air into the extruder from the powder causing issues during the HME process.
- Such issues are not present in the disclosed process as the dough is fed into the extruder instead of protein powder through the sausage filler creating an airtight system for the HME process.
- the air within the dough does not leave the system and is in fact homogeneously distributed within the dough as very fine air bubbles.
- the air bubbles are not visible to the naked eye, the texture, sponginess, smoothness, density, and color of the finished food product appears very close to a meat food product, showing the effect of homogeneous distribution of air bubbles within the dough due to the batch mixing process as disclosed herein.
- the structure of the food product remains stable even after cooking because the continuous phase, in this case, the HME texturized vegetable protein, is firm and will not collapse in a cooking step.
- Figure 2 further shows that after feeding the dough into an extruder using a sausage filler, the dough undergoes an HME extrusion process (205) wherein the material passes through an extruder and a cooling die, forming a HME material.
- the HME material then passes through a control system (215), wherein if the HME material is as per the parameters pre-set or pre-defined within the control system, such as color, texture, sponginess, consistency, presence of lumps or not, bubbles are evenly distributed or not, the HME material moves to a next step in food production, such as subjected the HME material further to a cutting process (206) and generating chunks or if the HME material is not as per the parameters pre-set within the control system, the HME material from the extruder is routed back into the extruder for reprocessing (212-214).
- a control system 215
- the HME material moves to a next step in food production, such as subjected the HME material further to a cutting process (206) and generating chunks or if the HME material is not as per the parameters pre-set within the control system, the HME material from the extruder is routed back into the extruder for reprocessing (212-214).
- the HME material after undergoing the HME process (205) and passing through the control system, is precut, then fine cut into any shape via a continuous cutter or other such equipment, followed by shearing via a colloid mill or other such equipment (212) to form a reprocessed HME material.
- the fine cutting and kneading prepare the reprocessed HME material for another round of processing under
- the reprocessed HME material further may be mixed with vegetable protein such as soy protein and/or water (213). This step is optional. The mixing of additional vegetable protein may help in improving the food color and texture. The mixing will depend on the quality and consistency of the HME material from the extruder, such as the HME material being very dry, powdery, or watery.
- the reprocessed HME material may then be pumped/fed into the extruder via sausage filler for reprocessing (214).
- the reprocessed HME material is subjected to another round of the HME process (205).
- the sausage filler generates pressure between the sausage filler and the extruder, which helps easily and quickly feed the finely cut and kneaded HME material back into the extruder.
- the disclosed process is a part of the food production wherein the process helps reduce wastage during food production and improves the overall yield.
- the control system helps maintain the total throughput yield from the extruder as constant, such as if the material for re-processing is added through 204, the feeding of material from 203 is proportionally reduced to maintain the overall yield from the extruder constant.
- the HME material or output material from the extruder passes through a control system (215), wherein the control system manages the total throughput or output from the extruder, such that if the reprocessed material or
- HME material is pumped back into the extruder for another round of HME, the dough from the mixer is adjusted proportionally so that the overall amount of material such as material from the mixer of material pumped back into the extruder remains constant or equal to the amount of initial material used as a raw material.
- the control system may comprise a flow meter, wherein the flow meter measures the amount of both the material fed into the extruder through the feeding side and the output material, HME material or reprocessed HME material from the extruder after the HME process. If the HME material via reprocessing (214) is added to the extruder, the dough or material through the feeding system (204) will be adjusted such that the total output from the extruder remains constant.
- the process of making plant-based food products comprises a backflow process aiding in reducing waste by reprocessing the dough, comprising finely cutting and kneading the dough, and feeding the dough into the extruder for another round of HME process.
- the control system (215) is further connected to a production line main system or production line central system, wherein the control system continually communicates with the main system during an active production phase, conveying to the main system amount of material to be adjusted via the feeding system for keeping the total throughput from the extruder constant or a defined amount. For example, if the weight of the raw material or initial material is 500 kg and the reprocessed material after undergoing the rework process is 50 kg. The amount of raw material will be reduced proportionally so that the total output from the extruder remains constant or a defined amount matching with the amount of initial material.
- the HME material from the HME extrusion process moves further to a next step in food production, such as cutting (206) in chunks of any shape or size.
- the chunks are then mixed with at least an additional ingredient (207) within a cooking tumbler (208), wherein the ingredient may include but is not limited to spices, spice extracts, salt, vegetable oil, flavors, etc.
- the ingredient may include but is not limited to spices, spice extracts, salt, vegetable oil, flavors, etc.
- the choice of ingredients depends on the flavor, recipe, and type of food produced or user's preference.
- the mixture may be subjected to heating (209) within the cooking tumbler or the chunks are directly introduced to freezing for packaging and preservation, thus not subjecting the chunks to heating. If the chunks are subjected to heating, the chunks or material may be heated at a temperature of at least 80°C or more than 80°C.
- the material such as HME material or reprocessed HME Material as chunks or otherwise is subjected to IQF-freezing (210), wherein the chunks or material is frozen and prepared further for preservation, transport, and sale.
- IQF-freezing 210
- the end food product or chunks is packaged in packaging trays with sleeves (211).
- the final packaging maybe carried in the presence of protective gas with at least 160g of food product packaged per tray (211), followed in some cases by freezing (216).
- the quantity of the food product packaged depends on a number of factors, including but not limited to the density of the food product, size of the packaging tray, and size of the sleeves, among others.
- more or less than 180g of the food product may be packaged per packaging tray (or another packaging).
- other types of packaging may also be employed such as QSR (box with in-liner) or retail cardboard box for retail frozen. Both the QSR packaging and retail cardboard packaging can be done without the use of protective gas.
- the packaged tray may be assigned a batch number or an identification number printed on the tray, sleeve, or other visible location.
- the packaging tray will also comprise metal detection or other such embodiments necessary and regularly employed as part of the food manufacturing, packaging, and transport process, such as before the food product is sent to the customer, BBD is printed.
- a powerful mono pump may also replace a sausage filler, wherein the reprocessed material or HME material may be pumped back into the extruder for another round of HME via the mono pump.
- the presently disclosed batch mixing process provides certain advantages over the standard process.
- the composition of the vegetable protein and water ratio defines the structure of the finished product.
- the protein and water may be mixed in a ratio of 1:1, 1:2 (one-part protein and two-parts water), 1:3 (one-part protein and three-parts water), 2:1 (two-parts protein and one-part water), 2:2 (two-parts protein and two-parts water), 3:1 (three-parts protein and one-part water), 1:4 (one-part protein and four-parts water), or another desired ratio resulting in a dry and crumbly dough with air in it.
- soy protein also affects the finished food product.
- soy protein concentrate with a high fiber content may also affect the final texture and structure of the finished food product. Proteins with a high amount of fiber up to 20% may form a matrix structure that aids in immobilization of air from the dough or finished food product and thus provides a lighter color and structure to the finished food products similar to meat food products.
- a vegetable protein with low fiber content may also form plant-based food products using the batch mixing process, as disclosed in figure 2 of the present disclosure.
- the homogeneous distribution of air bubbles resulting from the batch mixing process imparts a lighter color to the finished food product.
- the color of the food product is similar to the color of the meat food product, such as color of the cooked chicken.
- the batch mixing process also provides a reduced density to the food product as compared to the density of the food product made by known standard processes.
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- Polymers & Plastics (AREA)
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Abstract
La présente invention concerne un procédé de remise en fabrication dans lequel une matière première pour fabriquer des produits alimentaires à base de plantes est retraitée aux stades précoces de la production d'aliments, ce qui permet de réduire au minimum les déchets et d'améliorer la production d'aliments. Le procédé de remise en fabrication comprend le retraitement d'un matériau de sortie provenant d'une extrudeuse, comprenant la découpe et le malaxage du matériau de sortie et le pompage de celui-ci de nouveau dans l'extrudeuse par l'intermédiaire d'une pression générée par une charge de saucisse pour un autre cycle de traitement par l'intermédiaire d'un procédé d'extrusion à humidité élevée.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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US202063132323P | 2020-12-30 | 2020-12-30 | |
US63/132,323 | 2020-12-30 | ||
US202163180921P | 2021-04-28 | 2021-04-28 | |
US63/180,921 | 2021-04-28 | ||
US17/543,402 US20220202041A1 (en) | 2020-12-30 | 2021-12-06 | Rework process for plant-based food production |
US17/543,402 | 2021-12-06 |
Publications (1)
Publication Number | Publication Date |
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WO2022144256A1 true WO2022144256A1 (fr) | 2022-07-07 |
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PCT/EP2021/087151 WO2022144256A1 (fr) | 2020-12-30 | 2021-12-21 | Procédé de remise en fabrication pour la production d'aliments à base de plantes |
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WO (1) | WO2022144256A1 (fr) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3488770A (en) * | 1964-05-21 | 1970-01-06 | Archer Daniels Midland Co | Meat-like protein food product |
US20100021593A1 (en) * | 2006-07-07 | 2010-01-28 | Ayam Sarl | Process for manufacturing, by cold extrusion, puffed intermediate food products which are stable to heat treatment, from hydrated animal proteins |
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2021
- 2021-12-21 WO PCT/EP2021/087151 patent/WO2022144256A1/fr active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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