WO2022143449A1 - 高速灌装加塞系统及方法 - Google Patents

高速灌装加塞系统及方法 Download PDF

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Publication number
WO2022143449A1
WO2022143449A1 PCT/CN2021/141149 CN2021141149W WO2022143449A1 WO 2022143449 A1 WO2022143449 A1 WO 2022143449A1 CN 2021141149 W CN2021141149 W CN 2021141149W WO 2022143449 A1 WO2022143449 A1 WO 2022143449A1
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WO
WIPO (PCT)
Prior art keywords
plugging
filling
stopper
plug
plate
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PCT/CN2021/141149
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English (en)
French (fr)
Inventor
李抗
Original Assignee
楚天科技股份有限公司
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Application filed by 楚天科技股份有限公司 filed Critical 楚天科技股份有限公司
Publication of WO2022143449A1 publication Critical patent/WO2022143449A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B1/00—Closing bottles, jars or similar containers by applying stoppers
    • B67B1/005—Feeding stoppers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations

Definitions

  • the invention relates to food and medicine packaging equipment and methods, in particular to a high-speed filling and stoppering system and method.
  • the filling device and the stoppering device are fixed on one side of the container conveying device.
  • the filling device first fills the container, and then the stoppering device fills the filled container. Since the time required for the stoppering process is shorter than the filling process, after the filling device completes the filling of the first row of containers, when switching to the second row of containers for filling, it needs to wait for the stoppering device to complete the stoppering of the first row of containers. , thus affecting the system production efficiency.
  • both the filling device and the stoppering device need to move in the direction of container transport, and the containers waiting to be filled and stoppered are also conveyed rhythmically during this process.
  • the movement mechanism is required to cooperate in the filling and stoppering process, and the filling and stoppering operations require the precise positioning and coordination of the filling device, the stoppering device and the container, so that positioning is easy to occur during the filling and stoppering of the container. deviation, the operation stability is difficult to guarantee.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a filling and stoppering system with simple structure, high production efficiency and good running stability.
  • the present invention further provides a filling and stoppering method for the above-mentioned filling and stoppering system.
  • the present invention adopts the following technical solutions:
  • a high-speed filling and stoppering system comprising a conveying device, a stopper feeding device, a filling device, a first stoppering device, a second stoppering device, and a rubber stopper for transferring rubber stoppers to the first stoppering device and the second stoppering device
  • the transfer device, the filling device, the first stopper device, the second stopper device, the rubber stopper transfer device and the stopper feeding device are arranged in sequence along the conveying device, and the rubber stopper transfer device comprises a first stopper plate and a second stopper plate arranged in parallel A plugging plate, a swing driving member for driving the first plugging plate and the second plugging plate to swing, and a cam block for driving the first plugging plate and the second plugging plate to slide relative to each other, the first plugging plate is provided with The rolling element matched with the cam block, the first stopper plate is provided with a first rubber stopper positioning channel corresponding to the first stopper device, and the second stopper plate is provided with a second stopper
  • the first plugging plate is provided with a guide rod
  • the second plugging plate is set on the guide rod
  • an elastic member is sleeved on the guide rod
  • both ends of the elastic member are respectively connected with the first plugging plate.
  • the plate and the second stopper plate abut.
  • the first and second stopper devices only move up and down.
  • the filling device includes a filling needle seat that can move back and forth along the conveying device, and a filling needle arranged on the filling needle seat.
  • the top plug component includes a first top plug component corresponding to the first rubber plug positioning channel, and a second top plug component corresponding to the second rubber plug positioning channel.
  • a filling and stoppering method for the above-mentioned high-speed filling and stoppering system comprising the following steps:
  • the conveying device conveys the container
  • the filling device fills the container
  • the second plugging device plugs the containers in the previous row, while the first plugging device plugs the containers in the latter row.
  • step S2 the filling device moves along the conveying device to fill each row of containers respectively.
  • step S3 The specific steps of step S3 include:
  • the swinging drive member drives the first plugging plate and the second plugging plate to swing, so that the first rubber plug positioning channel moves to the top of the first plugging member, and the second rubber plug positioning channel moves to the top of the second plugging member.
  • the first rubber stopper positioning channel and the second rubber stopper positioning channel are close to each other;
  • the first plug component pushes a rubber plug into the first rubber plug positioning channel, and the second plug component pushes another rubber plug into the second rubber plug positioning channel;
  • the swing driving member drives the first plugging plate and the second plugging plate to swing, and the cam block cooperates with the rolling member to drive the first plugging plate and the second plugging plate to slide relative to each other, so that the first rubber plug positioning channel moves to the first stopper.
  • the second rubber stopper positioning channel moves to the bottom of the second stopper device, at this time the first rubber stopper positioning channel and the second rubber stopper positioning channel are separated;
  • the first stopper device and the second stopper device respectively press the lower rubber stopper into the container.
  • the advantages of the present invention lie in that the high-speed filling and stoppering system disclosed in the present invention is provided with a first stoppering device and a second stoppering device, and can choose to stopper two rows of containers at the same time to improve the stoppering efficiency, thereby improving the efficiency of stoppering.
  • the rubber stopper transfer device includes a first stopper plate and a second stopper plate arranged in parallel, a swing drive for driving the first stopper plate and the second stopper plate to swing, and for driving the first stopper plate and the second stopper plate.
  • the second plugging plate is a cam block that slides relatively, the first plugging plate is provided with a rolling element that cooperates with the cam block, the first plugging plate is provided with a first rubber plug positioning channel corresponding to the first plugging device, and the second plugging plate There is a second rubber stopper positioning channel corresponding to the second stopper device on the upper part, and a top plug part is arranged under the stopper feeding device, which can transfer two rows of rubber stoppers to the first stopper device and the second stopper device quickly and accurately at the same time.
  • the filling device, the first stoppering device and the second stoppering device in the system do not need to move along the conveying device, only the conveying device drives the container to be conveyed intermittently, which is conducive to the accurate alignment of the filling device, each stoppering device and the container and ensures the stability of the system run.
  • the second plugging device plugs the containers in the previous row, while the first plugging device plugs the containers in the latter row. It is beneficial to improve the production efficiency of the system.
  • FIG. 1 is a schematic structural diagram of the high-speed filling and stoppering system of the present invention after it is plugged.
  • FIG. 2 is a schematic diagram of the joint when the high-speed filling and stoppering system of the present invention transfers the rubber stopper.
  • FIG. 3 is a schematic three-dimensional structure diagram of the rubber stopper transfer device in the present invention.
  • FIG. 4 is a schematic three-dimensional structure diagram of the first plugging plate and the second plugging plate in the present invention.
  • Figures 1 to 4 show an embodiment of the filling and stoppering system of the present invention.
  • the high-speed filling and stoppering system of this embodiment includes a conveying device 1, a plug feeding device 2, a filling Filling device 3, first stopper 4, second stopper 5, and stopper transfer device 6 for transferring rubber stopper 9 to first stopper 4 and second stopper 5, filling device 3, first stopper
  • the plugging device 4 , the second plugging device 5 , the rubber plug transfer device 6 and the plug feeding device 2 are arranged in sequence along the conveying direction of the conveying device 1 , and the rubber plug transfer device 6 includes a first plugging plate 61 and a second plugging plate 62 arranged in parallel , a swing driving member 64 for driving the first plugging plate 61 and the second plugging plate 62 to swing, and a cam block 65 for driving the first plugging plate 61 and the second plugging plate 62 to slide relative to each other, on the first plugging plate 61
  • the filling and plugging system is provided with a first plugging device 4 and a second plugging device 5. It is possible to plug two rows of containers 8 at the same time to improve the plugging efficiency, thereby improving the production efficiency of the system.
  • the rubber stopper transfer device 6 can simultaneously The glue removal stopper 9 is quickly and accurately transferred to the bottom of the first stopper device 4 and the second stopper device 5.
  • the filling device 3, the first stopper device 4 and the second stopper device 5 in the system do not need to move along the conveying device 1.
  • the conveying device 1 drives the container 8 to convey intermittently or rhythmically, which is conducive to the accurate alignment of the filling device 3 and each stoppering device with the container 8 and ensures the stable operation of the system.
  • the first plugging plate 61 and the second plugging plate 62 preferably swing in a vertical plane, which is beneficial to reduce the area occupied by the system and avoid interference with other components.
  • the first plugging plate 61 is provided with a guide rod 67
  • the second plugging plate 62 is provided on the guide rod 67 so that the first plugging plate 61 and the second plugging plate 62 can slide relative to each other
  • the guide rod 67 The upper sleeve is provided with an elastic member 69 , and both ends of the elastic member 69 abut against the first plugging plate 61 and the second plugging plate 62 respectively.
  • the elastic member 69 may be, for example, a coil spring or the like.
  • the cam block 65 acts on the rolling element 68, making the first plugging plate 61 slides relative to the second stopper plate 62, the first rubber stopper positioning channel 63 and the second rubber stopper positioning channel 66 are separated from each other, and the elastic member 69 is compressed at the same time.
  • the elastic member 69 is stretched to reset the first stopper plate 61, the structure is simple and reliable, and the action is flexible.
  • the rubber stopper transfer device 6 can accurately transport the rubber stopper 9 to the bottom of the first stopper device 4 and the second stopper device 5, the first stopper device 4 and the second stopper device 5 only moves up and down without moving along the conveying device 1 , which is beneficial to ensure that the first plugging device 4 and the second plugging device 5 and the container 8 achieve precise positioning and cooperation.
  • the filling device 3 includes a filling needle base 34 that can move back and forth along the conveying device 1 and a filling needle 35 arranged on the filling needle base 34 , that is, can be driven by the filling needle base 34
  • the filling needle 35 reciprocates along the conveying device 1.
  • the filling device 3 can fill other subsequent row containers 8, which is beneficial to further improve the production efficiency of the system.
  • the filling device 3 can also only move up and down the filling needle 35, and the filling needle seat 34 does not move, which is beneficial to ensure that the filling device 3 and the container 8 achieve precise positioning and cooperation.
  • the conveying device 1 conveys the container 8;
  • the filling device 3 fills the container 8;
  • the second plugging device 5 plugs the containers 8 in the previous row, while the first plugging device 4 plugs the containers 8 in the latter row.
  • the second plugging device 5 plugs the containers in the previous row, while the first plugging device 4 plugs the containers 8 in the latter row. It is beneficial to improve the production efficiency of the system.
  • step S2 the filling device 3 moves along the conveying device 1 to fill each row of containers 8 respectively, that is, the filling device 3 adopts tracking filling, which is beneficial to improve the efficiency of the filling process.
  • step S3 include:
  • the swing driving member 64 drives the first stopper plate 61 and the second stopper plate 62 to swing, so that the first rubber stopper positioning channel 63 moves to the top of the first stopper member 71, and the second rubber stopper positioning channel 66 moves to the first stopper member 71. Above the two top plug components 72, at this time, the first rubber plug positioning channel 63 and the second rubber plug positioning channel 66 are close to each other;
  • the first plug-in component 71 pushes a rubber plug 9 into the first rubber-plug positioning channel 63, and the second plug-in component 72 pushes another rubber plug 9 into the second rubber-plug positioning channel 66;
  • the swing driving member 64 drives the first plugging plate 61 and the second plugging plate 62 to swing, while the cam block 65 cooperates with the rolling member 68 to drive the first plugging plate 61 and the second plugging plate 62 to slide relative to each other, so that the first glue
  • the stopper positioning channel 63 moves to the bottom of the first stopper device 4, and the second rubber stopper positioning channel 66 moves to the bottom of the second stopper device 5. At this time, the first rubber stopper positioning channel 63 and the second rubber stopper positioning channel 66 are separated;
  • the first stopper device 4 and the second stopper device 5 press the rubber stopper 9 below into the container 8 respectively.
  • This step is highly automated, and the two rows of rubber plugs 9 can be quickly and accurately transferred to the bottom of the first plugging device 4 and the second plugging device 5 at the same time, and the first plugging part 71 and the second plugging part 72 only need to be
  • the lifting movement does not need to move along the conveying device 1, which is beneficial to improve the efficiency of the rubber stopper 9 entering the rubber stopper positioning channel.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Jars (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

一种高速灌装加塞系统，包括输送装置(1)、送塞装置(2)、灌装装置(3)、第一加塞装置(4)、第二加塞装置(5)、及胶塞转运装置(6)，灌装装置(3)、第一加塞装置(4)、第二加塞装置(5)、胶塞转运装置(6)及送塞装置(2)依次布置，胶塞转运装置(6)包括平行布置的第一加塞板(61)和第二加塞板(62)、用于驱动第一加塞板(61)和第二加塞板(62)摆动的摆动驱动件(64)、及用于驱动第一加塞板(61)和第二加塞板(62)相对滑动的凸轮块(65)，第一加塞板(61)上设有与凸轮块(65)配合的滚动件(68)，第一加塞板(61)上设有第一胶塞定位通道(63)，第二加塞板(62)上设有第二胶塞定位通道(66)，送塞装置(2)下方设有顶塞部件(7)；方法包括：输送装置(1)输送容器(8)；灌装装置(3)灌装；完成两排以上容器(8)灌装后，第一加塞装置(4)和第二加塞装置(5)对前后两排容器(8)进行加塞；该系统结构简单、生产效率高、运行稳定性好。

Description

高速灌装加塞系统及方法
相关申请的交叉引用
本申请以申请日为“2020-12-31”、申请号为“202011639793.3”、发明创造名称为“高速灌装加塞系统及方法”的中国专利申请为基础，并主张其优先权，该中国专利申请的全文在此引用至本申请中，以作为本申请的一部分。
技术领域
本发明涉及食品、药品包装设备及方法，尤其涉及一种高速灌装加塞系统及方法。
 背景技术
现有的一种灌装加塞系统，灌装装置和加塞装置固定于容器传送装置的一侧，灌装装置先对容器进行灌装，然后加塞装置对灌装后的容器进行加塞。由于加塞过程比灌装过程所需的时间短，因此灌装装置完成第一排容器的灌装之后，切换至第二排容器进行灌装时，需要等待加塞装置对第一排容器完成加塞之后，从而影响系统生产效率。此外部分灌装加塞系统中，灌装装置、加塞装置都需要在容器传输方向上运动，同时等待灌装及加塞的容器在此过程中也是有节拍的输送。在灌装及加塞过程中都需要运动机构进行配合，而灌装及加塞作业需要灌装装置、加塞装置与容器精准的定位配合，由此在进行容器的灌装与加塞作业过程中容易出现定位偏差，运行稳定性难以保证。
 技术问题
本发明要解决的技术问题是克服现有技术的不足，提供一种结构简单、生产效率高、运行稳定性好的灌装加塞系统。
本发明进一步提供上述灌装加塞系统的灌装加塞方法。
 技术解决方案
为解决上述技术问题，本发明采用以下技术方案：
一种高速灌装加塞系统，包括输送装置、送塞装置、灌装装置、第一加塞装置、第二加塞装置、以及用于将胶塞转移至第一加塞装置和第二加塞装置的胶塞转运装置，所述灌装装置、第一加塞装置、第二加塞装置、胶塞转运装置以及送塞装置沿输送装置依次布置，所述胶塞转运装置包括平行布置的第一加塞板和第二加塞板、用于驱动第一加塞板和第二加塞板摆动的摆动驱动件、以及用于驱动第一加塞板和第二加塞板相对滑动的凸轮块，所述第一加塞板上设有与所述凸轮块配合的滚动件，所述第一加塞板上设有与第一加塞装置对应的第一胶塞定位通道，所述第二加塞板上设有与第二加塞装置对应的第二胶塞定位通道，所述送塞装置下方设有顶塞部件。
作为上述技术方案的进一步改进：
所述第一加塞板上设有导向杆，所述第二加塞板设于所述导向杆上，所述导向杆上套设有弹性件，所述弹性件两端分别与所述第一加塞板和第二加塞板抵靠。
所述第一加塞装置和第二加塞装置仅升降运动。
所述灌装装置包括可沿输送装置往复移动的灌针座以及设于灌针座上的灌针。
所述顶塞部件包括与第一胶塞定位通道对应的第一顶塞部件、以及与第二胶塞定位通道对应的第二顶塞部件。
一种上述的高速灌装加塞系统的灌装加塞方法，包括以下步骤：
S1、输送装置输送容器；
S2、灌装装置对容器进行灌装；
S3、灌装装置完成两排以上容器灌装后，第二加塞装置对前一排容器进行加塞，同时第一加塞装置对后一排容器进行加塞。
作为上述技术方案的进一步改进：
步骤S2中，灌装装置沿输送装置移动对各排容器分别进行灌装。
步骤S3的具体步骤包括：
S3.1、摆动驱动件带动第一加塞板和第二加塞板摆动，使第一胶塞定位通道运动至第一顶塞部件上方，第二胶塞定位通道运动至第二顶塞部件上方，此时第一胶塞定位通道和第二胶塞定位通道靠拢；
S3.2、第一顶塞部件将一胶塞顶入第一胶塞定位通道内，第二顶塞部件将另一胶塞顶入第二胶塞定位通道；
S3.3、摆动驱动件带动第一加塞板和第二加塞板摆动，同时凸轮块与滚动件配合驱动第一加塞板和第二加塞板相对滑动，使第一胶塞定位通道运动至第一加塞装置下方，第二胶塞定位通道运动至第二加塞装置下方，此时第一胶塞定位通道和第二胶塞定位通道分开；
S3.4、第一加塞装置和第二加塞装置分别将下方的胶塞压入容器内。
 有益效果
与现有技术相比，本发明的优点在于：本发明公开的高速灌装加塞系统，设置有第一加塞装置和第二加塞装置，可以选择同时对两排容器加塞以提高加塞效率，进而提高系统的生产效率，胶塞转运装置包括平行布置的第一加塞板和第二加塞板、用于驱动第一加塞板和第二加塞板摆动的摆动驱动件、以及用于驱动第一加塞板和第二加塞板相对滑动的凸轮块，第一加塞板上设有与凸轮块配合的滚动件，第一加塞板上设有与第一加塞装置对应的第一胶塞定位通道，第二加塞板上设有与第二加塞装置对应的第二胶塞定位通道，送塞装置下方设有顶塞部件，可同时将两排胶塞快速准确地转移至第一加塞装置、第二加塞装置下方，系统中的灌装装置、第一加塞装置、第二加塞装置可以不用沿输送装置移动，仅输送装置带动容器间歇式输送，有利于灌装装置、各加塞装置与容器准确对位，保证系统稳定运行。
本发明公开的灌装加塞系统的加塞方法，灌装装置完成两排以上容器灌装后，第二加塞装置对前一排容器进行加塞，同时第一加塞装置对后一排容器进行加塞，有利于提高系统的生产效率。
 附图说明
图1是本发明高速灌装加塞系统上塞后的结构示意图。
图2是本发明高速灌装加塞系统转运胶塞时的接头示意图。
图3是本发明中的胶塞转运装置的立体结构示意图。
图4是本发明中的中的第一加塞板和第二加塞板的立体结构示意图。
图中各标号表示：1、输送装置；2、送塞装置；3、灌装装置；34、灌针座；35、灌针；4、第一加塞装置；5、第二加塞装置；6、胶塞转运装置；61、第一加塞板；62、第二加塞板；63、第一胶塞定位通道；64、摆动驱动件；65、凸轮块；66、第二胶塞定位通道；67、导向杆；68、滚动件；69、弹性件；7、顶塞部件；71、第一顶塞部件；72、第二顶塞部件；8、容器；9、胶塞。
 本发明的实施方式
以下结合说明书附图和具体实施例对本发明作进一步详细说明。
图1至图4示出了本发明灌装加塞系统的一种实施例，如图1和图2所示，本实施例的高速灌装加塞系统，包括输送装置1、送塞装置2、灌装装置3、第一加塞装置4、第二加塞装置5、以及用于将胶塞9转移至第一加塞装置4和第二加塞装置5的胶塞转运装置6，灌装装置3、第一加塞装置4、第二加塞装置5、胶塞转运装置6以及送塞装置2沿输送装置1的输送方向依次布置，胶塞转运装置6包括平行布置的第一加塞板61和第二加塞板62、用于驱动第一加塞板61和第二加塞板62摆动的摆动驱动件64、以及用于驱动第一加塞板61和第二加塞板62相对滑动的凸轮块65，第一加塞板61上设有与凸轮块65配合的滚动件68，第一加塞板61上设有与第一加塞装置4对应的第一胶塞定位通道63，第二加塞板62上设有与第二加塞装置5对应的第二胶塞定位通道66，送塞装置2下方设有顶塞部件7。
该灌装加塞系统，设置有第一加塞装置4和第二加塞装置5，可以选择同时对两排容器8加塞以提高加塞效率，进而提高系统的生产效率，胶塞转运装置6可同时将两排胶塞9快速准确地转移至第一加塞装置4、第二加塞装置5下方，系统中的灌装装置3、第一加塞装置4、第二加塞装置5可以不用沿输送装置1移动，仅输送装置1带动容器8间歇式或称节拍式输送，有利于灌装装置3、各加塞装置与容器8准确对位，保证系统稳定运行。其中，第一加塞板61和第二加塞板62优选在竖直面内摆动，有利于减少系统占用的面积，同时避免与其他部件发生干涉。
进一步地，本实施例中，第一加塞板61上设有导向杆67，第二加塞板62设于导向杆67上使得第一加塞板61和第二加塞板62可以相对滑动，导向杆67上套设有弹性件69，弹性件69两端分别与第一加塞板61和第二加塞板62抵靠。其中，弹性件69例如可以是螺旋弹簧等。上塞时，第一胶塞定位通道63、第二胶塞定位通道66保持靠拢，上塞后向加塞装置所在侧一侧摆动时，凸轮块65作用于滚动件68上，使得第一加塞板61相对第二加塞板62滑动，第一胶塞定位通道63、第二胶塞定位通道66相互分开，同时弹性件69被压缩，加塞完成后，向送塞装置2所在的一侧摆动时，弹性件69伸展，使第一加塞板61复位，结构简单、可靠，动作灵活。
作为优选的技术方案，本实施例中，由于胶塞转运装置6能够将胶塞9准确地输送至第一加塞装置4和第二加塞装置5下方，因此第一加塞装置4和第二加塞装置5仅升降运动，而无需沿输送装置1移动，有利于保证第一加塞装置4和第二加塞装置5与容器8实现精确的定位配合。
作为优选的技术方案，本实施例中，灌装装置3包括可沿输送装置1往复移动的灌针座34以及设于灌针座34上的灌针35，也即可以由灌针座34带动灌针35沿输送装置1往复移动，在加塞装置对容器8进行加塞时，灌装装置3可对后续其他排容器8进行灌装，有利于进一步提高系统的生产效率。当然在其他实施例中，灌装装置3也可以仅灌针35升降运动，灌针座34不移动，有利于保证灌装装置3与容器8实现精确的定位配合。
本实施例的高速灌装加塞系统的灌装加塞方法，包括以下步骤：
S1、输送装置1输送容器8；
S2、灌装装置3对容器8进行灌装；
S3、灌装装置3完成两排以上容器8灌装后，第二加塞装置5对前一排容器8进行加塞，同时第一加塞装置4对后一排容器8进行加塞。
该灌装加塞方法，灌装装置3完成两排以上容器8灌装后，第二加塞装置5对前一排容器进行加塞，同时第一加塞装置4对后一排容器8进行加塞，,有利于提高系统的生产效率。
进一步地，步骤S2中，灌装装置3沿输送装置1移动对各排容器8分别进行灌装，也即灌装装置3采用跟踪灌装，有利于提高灌装工序的效率。
进一步地，本实施例中，步骤S3的具体步骤包括：
S3.1、摆动驱动件64带动第一加塞板61和第二加塞板62摆动，使第一胶塞定位通道63运动至第一顶塞部件71上方，第二胶塞定位通道66运动至第二顶塞部件72上方，此时第一胶塞定位通道63和第二胶塞定位通道66靠拢；
S3.2、第一顶塞部件71将一胶塞9顶入第一胶塞定位通道63内，第二顶塞部件72将另一胶塞9顶入第二胶塞定位通道66；
S3.3、摆动驱动件64带动第一加塞板61和第二加塞板62摆动，同时凸轮块65与滚动件68配合驱动第一加塞板61和第二加塞板62相对滑动，使第一胶塞定位通道63运动至第一加塞装置4下方，第二胶塞定位通道66运动至第二加塞装置5下方，此时第一胶塞定位通道63和第二胶塞定位通道66分开；
S3.4、第一加塞装置4和第二加塞装置5分别将下方的胶塞9压入容器8内。该步骤自动化程度高，可以可同时将两排胶塞9快速、准确地转移至第一加塞装置4、第二加塞装置5下方，并且第一顶塞部件71、第二顶塞部件72仅需升降运动，无需沿输送装置1移动，有利于提高胶塞9进入胶塞定位通道的效率。
虽然本发明已以较佳实施例揭露如上，然而并非用以限定本发明。任何熟悉本领域的技术人员，在不脱离本发明技术方案范围的情况下，都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例。因此，凡是未脱离本发明技术方案的内容，依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰，均应落在本发明技术方案保护的范围内。

Claims (8)

  1. 一种高速灌装加塞系统，其特征在于：包括输送装置（1）、送塞装置（2）、灌装装置（3）、第一加塞装置（4）、第二加塞装置（5）、以及用于将胶塞（9）转移至第一加塞装置（4）和第二加塞装置（5）的胶塞转运装置（6），所述灌装装置（3）、第一加塞装置（4）、第二加塞装置（5）、胶塞转运装置（6）以及送塞装置（2）沿输送装置（1）的输送方向依次布置，所述胶塞转运装置（6）包括平行布置的第一加塞板（61）和第二加塞板（62）、用于驱动第一加塞板（61）和第二加塞板（62）摆动的摆动驱动件（64）、以及用于驱动第一加塞板（61）和第二加塞板（62）相对滑动的凸轮块（65），所述第一加塞板（61）上设有与所述凸轮块（65）配合的滚动件（68），所述第一加塞板（61）上设有与第一加塞装置（4）对应的第一胶塞定位通道（63），所述第二加塞板（62）上设有与第二加塞装置（5）对应的第二胶塞定位通道（66），所述送塞装置（2）下方设有顶塞部件（7）。
  2. 根据权利要求1所述的高速灌装加塞系统，其特征在于：所述第一加塞板（61）上设有导向杆（67），所述第二加塞板（62）设于所述导向杆（67）上，所述导向杆（67）上套设有弹性件（69），所述弹性件（69）两端分别与所述第一加塞板（61）和第二加塞板（62）抵靠。
  3. 根据权利要求1或2所述的高速灌装加塞系统，其特征在于：所述第一加塞装置（4）和第二加塞装置（5）仅升降运动。
  4. 根据权利要求1或2所述的高速灌装加塞系统，其特征在于：所述灌装装置（3）包括可沿输送装置（1）往复移动的灌针座（34）以及设于灌针座（34）上的灌针（35）。
  5. 根据权利要求1或2所述的高速灌装加塞系统，其特征在于：所述顶塞部件（7）包括与第一胶塞定位通道（63）对应的第一顶塞部件（71）、以及与第二胶塞定位通道（66）对应的第二顶塞部件（72）。
  6. 一种权利要求1至5中任一项所述的高速灌装加塞系统的灌装加塞方法，其特征在于：包括以下步骤：
    S1、输送装置（1）输送容器（8）；
    S2、灌装装置（3）对容器（8）进行灌装；
    S3、灌装装置（3）完成两排以上容器（8）灌装后，第二加塞装置（5）对前一排容器（8）进行加塞，同时第一加塞装置（4）对后一排容器（8）进行加塞。
  7. 根据权利要求6所述的灌装加塞方法，其特征在于：步骤S2中，灌装装置（3）沿输送装置（1）移动对各排容器（8）分别进行灌装。
  8. 根据权利要求6所述的灌装加塞方法，其特征在于：步骤S3的具体步骤包括：
    S3.1、摆动驱动件（64）带动第一加塞板（61）和第二加塞板（62）摆动，使第一胶塞定位通道（63）运动至第一顶塞部件（71）上方，第二胶塞定位通道（66）运动至第二顶塞部件（72）上方，此时第一胶塞定位通道（63）和第二胶塞定位通道（66）靠拢；
    S3.2、第一顶塞部件（71）将一胶塞（9）顶入第一胶塞定位通道（63）内，第二顶塞部件（72）将另一胶塞（9）顶入第二胶塞定位通道（66）；
    S3.3、摆动驱动件（64）带动第一加塞板（61）和第二加塞板（62）摆动，同时凸轮块（65）与滚动件（68）配合驱动第一加塞板（61）和第二加塞板（62）相对滑动，使第一胶塞定位通道（63）运动至第一加塞装置（4）下方，第二胶塞定位通道（66）运动至第二加塞装置（5）下方，此时第一胶塞定位通道（63）和第二胶塞定位通道（66）分开；
    S3.4、第一加塞装置（4）和第二加塞装置（5）分别将下方的胶塞（9）压入容器（8）内。
PCT/CN2021/141149 2020-12-31 2021-12-24 高速灌装加塞系统及方法 WO2022143449A1 (zh)

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