WO2022142208A1 - Leather finishing manufacturing apparatus - Google Patents

Leather finishing manufacturing apparatus Download PDF

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Publication number
WO2022142208A1
WO2022142208A1 PCT/CN2021/102968 CN2021102968W WO2022142208A1 WO 2022142208 A1 WO2022142208 A1 WO 2022142208A1 CN 2021102968 W CN2021102968 W CN 2021102968W WO 2022142208 A1 WO2022142208 A1 WO 2022142208A1
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WO
WIPO (PCT)
Prior art keywords
roller
sheet
pressing
dough
roll
Prior art date
Application number
PCT/CN2021/102968
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French (fr)
Chinese (zh)
Inventor
何建雄
Original Assignee
何建雄
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Filing date
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Application filed by 何建雄 filed Critical 何建雄
Publication of WO2022142208A1 publication Critical patent/WO2022142208A1/en

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16Extruding machines

Definitions

  • the invention relates to the technical field of veneer production equipment, in particular to a dough leather production equipment.
  • a skin is generally attached to the body of the seat or the cushion to increase the user experience and appearance of the human body.
  • the leather of the seat such as leather, imitation leather or other materials. Attached to the seat body.
  • Dough skin generally includes a skin layer and a main body layer arranged below the skin layer, and the equipment for bonding the skin layer and the main body layer to produce a dough skin is generally called a dough skin making equipment.
  • the current dough making equipment When the current dough making equipment is producing dough, it is generally heated on both sides of the skin layer and the main body layer that are close to each other, such as flame baking, until the two surfaces between the skin layer and the main body layer are melted and can be bonded to each other; Or spray glue between the skin layer and the main body layer, press and bond the skin layer and the main body layer, and then perform drying treatment.
  • the purpose of the embodiments of the present invention is to provide a dough making equipment, which can avoid the defect of uneven adhesion between the skin sheet and the film sheet or the main sheet and the film sheet, and can also directly press the dough body into a shape , improve production efficiency and reduce production costs.
  • a dough making equipment including:
  • a first pressing mechanism the first pressing mechanism includes a first driving roller and a first pressing roller, the rotation direction of the first driving roller is opposite to the rotation direction of the first pressing roller, the first pressing roller A film sheet and a skin sheet are wound around the roller surface of a driving roller, the skin sheet is arranged on the side of the film sheet away from the first driving roller, and the film sheet includes The release layer and the sticking layer are arranged in layers, the release layer of the film sheet is arranged close to the first driving roller, and the skin sheet, the sticking layer and the release layer are arranged to overlap in sequence Between the first driving roller and the first pressing roller, when the first driving roller and the first pressing roller are rotated, the skin sheet and the film sheet can be pressed together, and driving the skin sheet and the film sheet to move away from the first pressing mechanism;
  • a release roller the release roller is arranged on one side of the first pressing mechanism along the moving direction of the film sheet, and the end of the release layer is fixedly arranged on the roller surface of the release roller,
  • the rotation direction of the release roller is opposite to the rotation direction of the first driving roller, and the release layer can follow the rotation of the release roller to release the film sheet;
  • the second pressing mechanism is arranged on the side of the separation roller away from the first pressing mechanism, the second pressing mechanism includes a second driving roller and a second pressing roller,
  • the rotation direction of the second driving roller is the same as the rotation direction of the first driving roller
  • the rotation direction of the second pressing roller is the same as the rotation direction of the first pressing roller
  • the second driving roller A main body sheet is wound around the surface of the roller, and the skin sheet, the adhesive layer and the main body sheet are sequentially overlapped and arranged between the second driving roller and the second pressing roller.
  • the dough making equipment also includes a film roll, a skin roll and a main body roll, the film roll and the skin roll are movably arranged on the side of the first pressing mechanism, and the main body roll is movable It is arranged on the side of the second pressing mechanism, the film roll is wound with the film sheet, the skin roll is wound with the skin sheet, and the main body roll is wound with the film sheet. the main body sheet.
  • the dough making equipment also includes a first heating mechanism and a second heating mechanism, the first heating mechanism is arranged between the skin roll and the first driving roller, and the second heating mechanism It is arranged between the film roll and the first driving roller, the first heating mechanism is used for heating the surface of the skin sheet close to the adhesive layer, and the second heating mechanism is used for heating the surface. the adhesive layer of the adhesive film sheet.
  • the dough making equipment also includes a third heating mechanism, the third heating mechanism is arranged between the first driving roller and the second driving roller, and the third heating mechanism is used for heating the adhesive layer of the film sheet.
  • the dough making equipment further includes a cooling mechanism arranged in the first pressing roller and/or in the second pressing roller, and the cooling mechanism is used for lowering the first pressing roller.
  • the temperature of the roll surface of the nip roll or the temperature of the roll surface of the second nip roll is lowered.
  • the cooling mechanism includes a liquid injection part, a liquid storage part, a refrigeration device and a liquid supply pump, the liquid storage part contains cooling liquid, and the refrigeration device is arranged in the liquid storage part.
  • the cooling liquid in the part can reduce the temperature of the cooling liquid
  • the liquid injection part is in communication with the liquid storage part
  • the liquid supply pump is arranged between the liquid injection part and the liquid storage part
  • a first cooling cavity is arranged inside the first pressing roll
  • a second cooling cavity is arranged inside the second pressing roll
  • the liquid injection part is connected to the first cooling cavity and/or the The liquid injection part is communicated with the second cooling cavity to inject the cooling liquid into the first cooling cavity and/or the second cooling cavity.
  • the cooling mechanism further includes a temperature sensor and a controller, the temperature sensor is arranged in the liquid storage part, and the temperature sensor and the refrigeration device are respectively connected with the controller communication connection.
  • the dough making equipment further includes a dough winding mechanism disposed on the side of the second pressing mechanism away from the first pressing mechanism, and the dough winding mechanism is provided with at least one dough roll,
  • the dough wrapping mechanism can drive the dough roll to rotate, and the dough body is wound on the dough roll.
  • the dough winding mechanism further includes a stopwatch arranged between the dough roll and the second pressing mechanism, and the stopwatch is used to measure the surface of the dough body. length.
  • the dough making equipment also includes a number of limit rollers, the limit rollers are arranged on the side of the first pressing mechanism or the second pressing mechanism, and the axis of the limit roller is the same as that of the second pressing mechanism.
  • the axes of the first driving roller are parallel, and the film sheet, the skin sheet or the main body sheet can be wound around the roller surface of the limiting roller, and the limiting roller changes the The moving direction of the film sheet, the skin sheet, or the body sheet.
  • the dough making equipment is formed by arranging a first pressing mechanism, a disengaging roller and a second pressing mechanism, wherein the first pressing mechanism includes a first driving roller and a first pressing roller, and the roller surface of the first driving roller is wound around the surface of the roller.
  • the first pressing mechanism includes a first driving roller and a first pressing roller, and the roller surface of the first driving roller is wound around the surface of the roller.
  • a film sheet and a skin sheet are provided, and the skin sheet is arranged on the side of the film sheet away from the first driving roller, that is, the film sheet is arranged between the skin sheet and the first driving roller.
  • the film sheet includes a release layer and an adhesive layer arranged in layers, the release layer of the film sheet is arranged close to the first driving roller, and the skin sheet, the adhesive layer and the release layer are sequentially overlapped and arranged on the first driving roller and the first driving roller. between the first pressing rolls.
  • the first driving roller and the first pressing roller rotate, the skin sheet and the film sheet can be pressed together, so that the skin sheet and the adhesive layer can be bonded and connected, and the rotation direction of the first driving roller and the first pressing roller
  • the first driving roller and the first pressing roller rotate, it can also drive the skin sheet and the film sheet that are bonded and connected after being pressed to move away from the first pressing mechanism, so as to realize the transfer of the skin sheet.
  • the process of fixed connection with the film sheet there is a release roller arranged on one side of the first pressing mechanism along the moving direction of the film sheet, and the end of the release layer is fixedly arranged on the roller surface of the release roller.
  • the rotation direction of a driving roller is opposite.
  • the release roller rotates, the release layer can follow the rotation of the release roller and release the film sheet, so that the adhesive layer on the side of the film sheet away from the skin sheet is exposed. Subsequent pasting process. Furthermore, there is a second pressing mechanism arranged on the side of the separation roller away from the first pressing mechanism.
  • the second pressing mechanism includes a second driving roller and a second pressing roller, and the roller surface of the second driving roller is wound around the first pressing mechanism.
  • the main body sheet is provided, and the skin sheet, the adhesive layer and the main body sheet are sequentially overlapped and arranged between the second driving roller and the second pressing roller, because the rotation direction of the second driving roller is the same as that of the first driving roller.
  • the rotation direction of the second pressing roller is the same as that of the first pressing roller, that is to say, the driving and moving directions of the second pressing mechanism and the first pressing mechanism are the same.
  • the closing roller rotates, it can drive the skin sheet to move away from the first pressing mechanism and the second pressing mechanism, and can also press the skin sheet, the adhesive layer and the main body sheet, so that the skin sheet and the main body sheet pass through the adhesive layer.
  • the bonding effect of the dough forms the body of the dough.
  • the dough making apparatus of the embodiment of the present invention uses a film sheet to bond the skin sheet and the main body sheet, and uses the first pressing mechanism to press the skin sheet and the film sheet, and uses the second pressing mechanism to bond the skin sheet and the film sheet.
  • the main sheet and the film sheet can avoid the uneven adhesion defect of the skin sheet and the film sheet or the main sheet and the film sheet, and it can also directly connect the skin sheet, the adhesive layer and the main sheet.
  • the material is pressed and formed at one time, which improves the production efficiency of the dough body and reduces the production cost of the dough body.
  • FIG. 1 is a schematic diagram of an assembly structure of a dough making equipment according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of an assembly structure of a dough making equipment according to another embodiment of the present invention.
  • FIG. 3 is a schematic cross-sectional view of a partial structure of a dough making apparatus according to an embodiment of the present invention.
  • connection should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements.
  • connection may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements.
  • specific meanings of the above terms in the present invention can be understood in specific situations.
  • a first feature "on” or “under” a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • an embodiment of the present invention provides a dough making equipment, including:
  • the first pressing mechanism 1 includes a first driving roller 11 and a first pressing roller 12.
  • the rotation direction of the first driving roller 11 is opposite to that of the first pressing roller 12.
  • a film sheet 91 and a skin sheet 92 are wound around the roll surface of the roller 11, and the skin sheet 92 is arranged on the side of the film sheet 91 away from the first driving roller 11.
  • the release layer 911 and the adhesive layer 912, the release layer 911 of the adhesive film sheet 91 is arranged close to the first driving roller 11, and the skin sheet 92, the adhesive layer 912 and the release layer 911 are sequentially overlapped and arranged on the first driving roller 11 and the first driving roller 11.
  • the first driving roller 11 and the first pressing roller 12 can press the skin sheet 92 and the film sheet 91 when they rotate, and drive the skin sheet 92 and the film sheet 91 away from The first pressing mechanism 1 moves;
  • the release roller 2 is arranged on one side of the first pressing mechanism 1 along the moving direction of the film sheet 91, and the end of the release layer 911 is fixedly arranged on the roller surface of the release roller 2.
  • the rotation direction is opposite to the rotation direction of the first driving roller 11, and the release layer 911 can follow the rotation of the release roller 2 to release the film sheet 91;
  • the second pressing mechanism 3, the second pressing mechanism 3 is arranged on the side of the separation roller 2 away from the first pressing mechanism 1, the second pressing mechanism 3 includes a second driving roller 31 and a second pressing roller 32, the first pressing
  • the rotation direction of the second driving roller 31 is the same as the rotation direction of the first driving roller 11
  • the rotation direction of the second pressing roller 32 is the same as that of the first pressing roller 12
  • the roller surface of the second driving roller 31 is provided with
  • the main body sheet 93 , the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 are sequentially overlapped and arranged between the second driving roller 31 and the second pressing roller 32 , and the second driving roller 31 and the second pressing roller 32 rotate
  • the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 can be pressed together to form the dough body 94
  • the dough body 94 can be driven to move away from the second pressing mechanism 3 .
  • a dough making device is formed by providing a first pressing mechanism 1 , a release roller 2 and a second pressing mechanism 3 , wherein the first pressing mechanism 1 includes a first driving roller 11 and a first pressing roller 12 , the roller surface of the first driving roller 11 is provided with a film sheet 91 and a skin sheet 92, and the skin sheet 92 is arranged on the side of the film sheet 91 away from the first driving roller 11, that is, the film The sheet 91 is provided between the skin sheet 92 and the first drive roller 11 .
  • the film sheet 91 includes a layered release layer 911 and an adhesive layer 912 , the release layer 911 of the adhesive film 91 is disposed close to the first driving roller 11 , the skin sheet 92 , the adhesive layer 912 and the release layer 911
  • the first driving rollers 11 and the first pressing rollers 12 are arranged in an overlapping manner in this order.
  • the skin sheet 92 and the film sheet 91 can be pressed together, so that the skin sheet 92 and the adhesive layer 912 can be bonded and connected, and the rotation of the first driving roller 11
  • the direction is opposite to the rotation direction of the first pressing roller 12.
  • the skin sheet 92 and the film sheet 91 that are bonded and connected after being pressed can also be driven away from each other.
  • the first pressing mechanism 1 moves to realize the process of fixedly connecting the skin sheet 92 and the film sheet 91 .
  • release roller 2 arranged on one side of the first pressing mechanism 1 along the moving direction of the film sheet 91, and the end of the release layer 911 is fixedly arranged on the roller surface of the release roller 2. Since the release roller The rotation direction of 2 is opposite to the rotation direction of the first driving roller 11. When the release roller 2 rotates, the release layer 911 can follow the rotation of the release roller 2 and release the film sheet 91, so that the film sheet 91 is away from the skin sheet. The sticking layer 912 on one side of the material 92 is exposed for subsequent sticking process.
  • the second pressing mechanism 3 includes a second driving roller 31 and a second pressing roller 32.
  • the main body sheet 93 is wound around the roller surface of the driving roller 31, and the skin sheet 92, the adhesive layer 912 and the main body sheet 93 are sequentially overlapped and arranged between the second driving roller 31 and the second pressing roller 32.
  • the rotation direction of the roller 31 is the same as the rotation direction of the first driving roller 11 and the rotation direction of the second pressing roller 32 is the same as that of the first pressing roller 12, that is to say, the second pressing mechanism 3 and the first pressing roller
  • the driving and moving directions of the pressing mechanism 1 are the same, and when the second driving roller 31 and the second pressing roller 32 are rotated, the skin sheet 92 can be driven to move away from the first pressing mechanism 1 and the second pressing mechanism 3, and can also be driven to move away from the first pressing mechanism 1 and the second pressing mechanism 3.
  • the skin sheet 92 , the adhesive layer 912 , and the main body sheet 93 are pressed together, so that the skin sheet 92 and the main body sheet 93 are formed by the adhesive action of the adhesive layer 912 to form the dough skin body 94 .
  • the skin sheet 92 and the main body sheet 93 are bonded by setting the film sheet 91, and the first pressing mechanism 1 is used to press the skin sheet 92 and the film sheet 91. , and use the second pressing mechanism 3 to press the main body sheet 93 and the film sheet 91, which can avoid uneven adhesion between the skin sheet 92 and the film sheet 91 or the main sheet 93 and the film sheet 91
  • the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 can also be directly pressed and formed at one time, thereby improving the production efficiency of the dough body 94 and reducing the production cost of the dough body 94 .
  • the adhesive layer 912 is made of polymer glue.
  • the polymer glue can not only be used to bond non-metallic materials such as paper, fabric, wood, leather, glass, etc., but also bond various metal materials. Wide applicability.
  • the dough making equipment may further include a film roll 910 , a skin roll 920 and a main body roll 930 , and the film roll 910 and the skin roll 920 are movably arranged in the first pressing On the side of the mechanism 1, the main body roll 930 is movably arranged on the side of the second pressing mechanism 3, the film roll 910 is wound with a film sheet 91, the skin roll 920 is wound with a skin sheet 92, and the main body roll 930 rolls The main body sheet 93 is provided around it.
  • the movable film roll 910 , the skin roll 920 and the main body roll 930 can be directly connected to the first pressing mechanism 1 and the main body roll 930 .
  • the second pressing mechanism 3 provides the skin sheet 92, the film sheet 91 and the main body sheet 93, without actively adjusting the feeding rate of the skin sheet 92, the film sheet 91 and the main body sheet 93, which can speed up the skin sheet 92.
  • the dough making apparatus further includes a first heating mechanism 41 and a second heating mechanism 42 .
  • the first heating mechanism 41 is disposed between the skin roll 920 and the first driving roller 11 .
  • the second heating mechanism 42 is arranged between the film roll 910 and the first driving roller 11.
  • the first heating mechanism 41 is used for heating the surface of the skin sheet 92 close to the adhesive layer 912
  • the second heating mechanism 42 is used for heating the film sheet
  • the adhesive layer 912 of the material 91 makes the surface of the skin sheet 92 and the adhesive layer 912 heated, and the adhesive layer 912 can melt and become viscous when heated, thereby improving the adhesive ability of the adhesive layer 912 itself, and after the surface of the skin sheet 92 is heated,
  • the connection strength with the adhesive layer 912 can also be enhanced, thereby improving the connection strength between the skin sheet 92 and the adhesive layer 912 .
  • the dough making apparatus further includes a third heating mechanism 43 , the third heating mechanism 43 is arranged between the first driving roller 11 and the second driving roller 31 , and the third heating mechanism 43 is The heating mechanism 43 is used to heat the adhesive layer 912 of the film sheet 91 . After the film sheet 91 is removed from the release layer 911 by the release roller 2 , the film sheet is away from the other side of the adhesive layer 912 of the skin sheet 92 .
  • the third heating mechanism 43 is set to heat the adhesive layer 912, which can also improve the adhesive ability of the adhesive layer 912, and can also improve the adhesion between the main sheet 93 and the adhesive layer 912 when the main sheet 93 is subsequently bonded. connection strength.
  • the first heating mechanism 41 , the second heating mechanism 42 or the third heating mechanism 43 can be infrared heaters. With the characteristics of strong infrared penetration, the irradiated object can be heated evenly inside and outside at the same time, and no heat transfer is required. The characteristics of medium transfer, local heating, and energy saving, enable the first heating mechanism 41, the second heating mechanism 42 or the third heating mechanism 43 in this embodiment to heat the skin sheet 92, the film sheet 91 or the main body sheet. The material 93 is uniformly localized.
  • the cooling mechanism 5 provided in the first pressing roller 12 or the cooling mechanism 5 provided in the second pressing roller 32 , or the cooling mechanism 5 provided in the first pressing roller 12 is further included.
  • the cooling mechanism 5 provided in the second nip roll 32 for lowering the temperature of the roll surface of the first nip roll 12 or lowering the temperature of the roll surface of the second nip roll 32 . Since the skin sheet 92 and the adhesive layer 912 have been heated before entering the first pressing mechanism 1 and are pressed and bonded when entering the first pressing mechanism 1 , the cooling mechanism 5 is provided in the first pressing roller 12 in this embodiment.
  • the temperature of the skin sheet 92 and the adhesive layer 912 can be stabilized to stabilize the bonding state of the skin sheet 92 and the adhesive layer 912 and prevent the skin sheet 92 from separating from the adhesive layer 912 .
  • the cooling mechanism 5 is provided in the second pressing roller 32, which can also cool down the skin sheet 92, the adhesive layer 912 and the main body sheet 93 after heating and pressure bonding, and stabilize the skin sheet 92, paste
  • the bonding state of the layer 912 and the main body sheet 93 enables the dough body 94 manufactured by the dough making device of the embodiment of the present invention to maintain firm bonding and ensure the service life.
  • the structure of the cooling mechanism 5 can be various, for example, a refrigeration rod is arranged in the first pressing roller 12 to directly cool the first pressing roller 12, and other embodiments are also possible.
  • the cooling mechanism 5 includes a liquid injection part 51 , a liquid storage part 52 , a refrigeration device 53 and a liquid supply pump 54 , the liquid storage part 52 contains the cooling liquid, and the refrigeration device 53 is arranged in the liquid storage part 52 .
  • the temperature of the cooling liquid can be lowered, the liquid injection part 51 is communicated with the liquid storage part 52, and the liquid supply pump 54 is arranged between the liquid injection part 51 and the liquid storage part 52, and can cool the liquid in the liquid storage part 52.
  • the liquid is transferred to the liquid injection part 51 .
  • a first cooling chamber 121 is provided inside the first pressing roller 12
  • a second cooling chamber 321 is provided inside the second pressing roller 32
  • the liquid injection part 51 communicates with the first cooling chamber 121 , or injects liquid
  • the part 51 communicates with the second cooling cavity 321
  • the liquid injection part 51 communicates with the first cooling cavity 121 and the second cooling cavity 321 respectively, so as to inject cooling liquid into the first cooling cavity 121 or inject cooling into the second cooling cavity 321 liquid, or inject cooling liquid into the first cooling cavity 121 and the second cooling cavity 321 respectively.
  • the cooling mechanism 5 further includes a temperature sensor 55 and a controller 56 .
  • the temperature sensor 55 is arranged in the liquid storage part 52 , and the temperature value of the cooling liquid in the liquid storage part 52 can be obtained in real time through the temperature sensor 55 , and the temperature sensor 55 and the refrigerating device 53 are respectively connected in communication with the controller 56, when the temperature value of the cooling liquid in the liquid storage part 52 is greater than or equal to the preset threshold, the controller 56 starts the refrigerating device 53 until the liquid storage part 52 Until the temperature value of the inner cooling liquid is less than the preset threshold value, it can be ensured that the cooling liquid in the liquid storage portion 52 can always provide the cooling effect for the first pressing roller 12 or the second pressing roller 32 .
  • the polymer glue composed of each material is adapted to a different optimum ambient temperature, which can be changed according to the material of the adhesive layer 912 in this embodiment.
  • the temperature of the cooling liquid injected into the first pressing roller 12 or the second pressing roller 32 can be changed according to the material of the adhesive layer 912 , so as to ensure that the adhesive layer 912 is at an optimum ambient temperature.
  • the dough making apparatus further includes a dough winding mechanism 6 disposed on the side of the second pressing mechanism 3 away from the first pressing mechanism 1 .
  • the dough winding mechanism 6 At least one dough roll 940 is provided, and the dough body 94 is wound on the dough roll 940.
  • the dough roll 940 can be used to rewind and pack it from the second pressing mechanism 3.
  • the output dough body 94 The output dough body 94 .
  • the dough winding mechanism 6 further includes a stopwatch 7 arranged between the dough roll 940 and the second pressing mechanism 3, and the stopwatch 7 is used to measure the length of the dough body 94, which can be used in the production process.
  • the production length is measured at the same time when the dough skin body 94 is used, which is convenient for storage statistics in the production process.
  • the dough making device of the embodiment of the present invention further includes a plurality of limit rollers 8 , and the limit rollers 8 are arranged on the first pressing mechanism 1 or the second pressing mechanism 3, the axis of the limiting roller 8 is parallel to the axis of the first driving roller 11, and the film sheet 91, the skin sheet 92 or the main sheet 93 can be wound around the roller surface of the limiting roller 8.
  • the position of the limit roller 8 relative to the first pressing mechanism 1 or the second pressing mechanism 3 can adjust the film sheet 91, the skin sheet 92 or the main body sheet 93 from the first pressing mechanism 1 or the second pressing mechanism.
  • the output position in the mechanism 3 changes the moving direction of the film sheet 91 , the skin sheet 92 or the main body sheet 93 .
  • the plurality of limit rollers 8 can also apply tension to the film sheet 91 , the skin sheet 92 or the main body sheet 93 while moving, and hold the film sheet 91 , the skin sheet 92 or the main body sheet 93 of flatness.

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Abstract

The present invention relates to the technical field of decorative finishing production apparatuses, and in particular to a leather finishing manufacturing apparatus, comprising a first laminating mechanism, a release roller and a second laminating mechanism, wherein the first laminating mechanism comprises a first driving roller and a first laminating roller; an adhesive film sheet and a surface leather sheet are wound around the roller surface of the first driving roller; the adhesive film sheet comprises a release layer and a bonding layer arranged in a stacked manner; the surface leather sheet, the bonding layer and the release layer are sequentially arranged between the first driving roller and the first laminating roller in an overlapped manner; an end of the release layer is fixedly arranged on the roller surface of the release roller; the second laminating mechanism comprises a second driving roller and a second laminating roller; and a main sheet is wound around the roller surface of the second driving roller. When the second driving roller and the second laminating roller rotate, the surface leather sheet, the bonding layer and the main sheet can be laminated to form a surface leather body, and the surface leather body is driven to move away from the second laminating mechanism. According to the surface leather manufacturing apparatus, the surface leather body can be directly laminated, thereby improving the production efficiency and reducing the production cost.

Description

面皮制作设备Dough making equipment
本公开基于申请号为202011599424.6,申请日为2020年12月29日的中国专利申请提出,并要求该篇中国专利申请的优先权,该篇中国专利申请的全部内容在此引入本申请作为参考。The present disclosure is based on a Chinese patent application with application number 202011599424.6 and an application date of December 29, 2020, and claims the priority of this Chinese patent application, the entire contents of which are incorporated herein by reference.
技术领域technical field
本发明涉及饰面生产设备技术领域,尤其涉及一种面皮制作设备。The invention relates to the technical field of veneer production equipment, in particular to a dough leather production equipment.
背景技术Background technique
为了增加座椅或靠垫等用品的舒适感,一般会在座椅本体或靠垫本体上贴附面皮,以增加人体的使用体验感和外观好感。例如,近几十年快速发展的汽车行业中,座椅对面皮的贴附存在大量的需求,在汽车座椅生产工艺中,一般需要将座椅面皮,如真皮、仿皮或其他材质的面皮附着到座椅本体上。面皮一般包括表皮层和设置在表皮层以下的主体层,而将表皮层和主体层黏合而生产成面皮的设备一般称作面皮制作设备。目前的面皮制作设备在生产面皮时,一般是在表皮层和主体层相互靠近的两侧表面进行加热,比如火焰炙烤,直至表皮层和主体层之间的二者表面融化而能够相互黏合;或者是在表皮层和主体层之间喷涂胶水,将表皮层和主体层进行压制粘合后再进行干燥处理等。In order to increase the comfort of articles such as seats or cushions, a skin is generally attached to the body of the seat or the cushion to increase the user experience and appearance of the human body. For example, in the fast-developing automobile industry in recent decades, there is a lot of demand for the attachment of the leather to the seat. In the production process of the car seat, it is generally necessary to attach the leather of the seat, such as leather, imitation leather or other materials. Attached to the seat body. Dough skin generally includes a skin layer and a main body layer arranged below the skin layer, and the equipment for bonding the skin layer and the main body layer to produce a dough skin is generally called a dough skin making equipment. When the current dough making equipment is producing dough, it is generally heated on both sides of the skin layer and the main body layer that are close to each other, such as flame baking, until the two surfaces between the skin layer and the main body layer are melted and can be bonded to each other; Or spray glue between the skin layer and the main body layer, press and bond the skin layer and the main body layer, and then perform drying treatment.
然而,通过加热表皮层和主体层,或者在表皮层和主体层直接喷涂胶水的处理,很容易出现面皮黏合不均匀的缺陷,而且火焰炙烤的加热工序或喷涂胶水工序后需要转移到多个加工设备来进行完整度检测、胶水补涂等调整工艺,导致面皮的生产效率慢,生产成本高。However, by heating the skin layer and the body layer, or directly spraying glue on the skin layer and the body layer, it is easy to cause the defect of uneven skin adhesion, and the heating process of flame baking or the glue spraying process needs to be transferred to multiple Processing equipment to carry out adjustment processes such as integrity detection and glue recoating, resulting in slow production efficiency of dough and high production costs.
发明内容SUMMARY OF THE INVENTION
本发明实施例的目的在于,提供一种面皮制作设备,其能够避免表皮片材与胶膜片材或者主体片材与胶膜片材的黏合不均匀缺陷,也能够直接将面皮本体压合成型,提高生产效率,降低生产成本。The purpose of the embodiments of the present invention is to provide a dough making equipment, which can avoid the defect of uneven adhesion between the skin sheet and the film sheet or the main sheet and the film sheet, and can also directly press the dough body into a shape , improve production efficiency and reduce production costs.
为达此目的,本发明实施例采用以下技术方案:For this purpose, the embodiment of the present invention adopts the following technical solutions:
提供一种面皮制作设备,包括:Provide a dough making equipment, including:
第一压合机构,所述第一压合机构包括第一驱动辊和第一压合辊,所述第一驱动辊的转动方向和所述第一压合辊的转动方向相反,所述第一驱动辊的辊 面上绕设有胶膜片材和表皮片材,所述表皮片材设置在所述胶膜片材背离所述第一驱动辊的一侧,所述胶膜片材包括层叠设置的离型层和粘贴层,所述胶膜片材的所述离型层靠近所述第一驱动辊设置,所述表皮片材、所述粘贴层和所述离型层依次重叠设置在所述第一驱动辊和所述第一压合辊之间,所述第一驱动辊和所述第一压合辊转动时能够压合所述表皮片材和所述胶膜片材,并驱使所述表皮片材和所述胶膜片材远离所述第一压合机构移动;A first pressing mechanism, the first pressing mechanism includes a first driving roller and a first pressing roller, the rotation direction of the first driving roller is opposite to the rotation direction of the first pressing roller, the first pressing roller A film sheet and a skin sheet are wound around the roller surface of a driving roller, the skin sheet is arranged on the side of the film sheet away from the first driving roller, and the film sheet includes The release layer and the sticking layer are arranged in layers, the release layer of the film sheet is arranged close to the first driving roller, and the skin sheet, the sticking layer and the release layer are arranged to overlap in sequence Between the first driving roller and the first pressing roller, when the first driving roller and the first pressing roller are rotated, the skin sheet and the film sheet can be pressed together, and driving the skin sheet and the film sheet to move away from the first pressing mechanism;
脱离辊,所述脱离辊设置在所述第一压合机构沿所述胶膜片材的移动方向的一侧,所述离型层的端部固定设置在所述脱离辊的辊面上,所述脱离辊的转动方向与所述第一驱动辊的转动方向相反,所述离型层能够跟随所述脱离辊的转动而脱离所述胶膜片材;A release roller, the release roller is arranged on one side of the first pressing mechanism along the moving direction of the film sheet, and the end of the release layer is fixedly arranged on the roller surface of the release roller, The rotation direction of the release roller is opposite to the rotation direction of the first driving roller, and the release layer can follow the rotation of the release roller to release the film sheet;
第二压合机构,所述第二压合机构设置在所述脱离辊背离所述第一压合机构的一侧,所述第二压合机构包括第二驱动辊和第二压合辊,所述第二驱动辊的转动方向与所述第一驱动辊的转动方向相同,所述第二压合辊的转动方向与所述第一压合辊的转动方向相同,所述第二驱动辊的辊面绕设有主体片材,所述表皮片材、所述粘贴层和所述主体片材依次重叠设置在所述第二驱动辊和所述第二压合辊之间,所述第二驱动辊和所述第二压合辊转动时能够压合所述表皮片材、所述粘贴层和所述主体片材而形成面皮本体,并驱使所述面皮本体远离所述第二压合机构移动。a second pressing mechanism, the second pressing mechanism is arranged on the side of the separation roller away from the first pressing mechanism, the second pressing mechanism includes a second driving roller and a second pressing roller, The rotation direction of the second driving roller is the same as the rotation direction of the first driving roller, the rotation direction of the second pressing roller is the same as the rotation direction of the first pressing roller, and the second driving roller A main body sheet is wound around the surface of the roller, and the skin sheet, the adhesive layer and the main body sheet are sequentially overlapped and arranged between the second driving roller and the second pressing roller. When the two driving rollers and the second pressing roller rotate, they can press the skin sheet, the adhesive layer and the main body sheet to form a dough body, and drive the dough body away from the second pressing Organization moves.
作为面皮制作设备的一种优选方案,还包括胶膜卷、表皮卷和主体卷,所述胶膜卷和所述表皮卷活动设置在所述第一压合机构的侧面,所述主体卷活动设置在所述第二压合机构的侧面,所述胶膜卷卷绕设置有所述胶膜片材,所述表皮卷卷绕设置有所述表皮片材,所述主体卷卷绕设置有所述主体片材。As a preferred solution of the dough making equipment, it also includes a film roll, a skin roll and a main body roll, the film roll and the skin roll are movably arranged on the side of the first pressing mechanism, and the main body roll is movable It is arranged on the side of the second pressing mechanism, the film roll is wound with the film sheet, the skin roll is wound with the skin sheet, and the main body roll is wound with the film sheet. the main body sheet.
作为面皮制作设备的一种优选方案,还包括第一加热机构和第二加热机构,所述第一加热机构设置在所述表皮卷和所述第一驱动辊之间,所述第二加热机构设置在所述胶膜卷和所述第一驱动辊之间,所述第一加热机构用于加热所述表皮片材上靠近所述粘贴层的表面,所述第二加热机构用于加热所述胶膜片材的所述粘贴层。As a preferred solution of the dough making equipment, it also includes a first heating mechanism and a second heating mechanism, the first heating mechanism is arranged between the skin roll and the first driving roller, and the second heating mechanism It is arranged between the film roll and the first driving roller, the first heating mechanism is used for heating the surface of the skin sheet close to the adhesive layer, and the second heating mechanism is used for heating the surface. the adhesive layer of the adhesive film sheet.
作为面皮制作设备的一种优选方案,还包括第三加热机构,所述第三加热机构设置在所述第一驱动辊与所述第二驱动辊之间,所述第三加热机构用于加 热所述胶膜片材的所述粘贴层。As a preferred solution of the dough making equipment, it also includes a third heating mechanism, the third heating mechanism is arranged between the first driving roller and the second driving roller, and the third heating mechanism is used for heating the adhesive layer of the film sheet.
作为面皮制作设备的一种优选方案,还包括设置在所述第一压合辊内和/或设置在所述第二压合辊内的冷却机构,所述冷却机构用于降低所述第一压合辊的辊面的温度或降低所述第二压合辊的辊面的温度。As a preferred solution of the dough making equipment, it further includes a cooling mechanism arranged in the first pressing roller and/or in the second pressing roller, and the cooling mechanism is used for lowering the first pressing roller. The temperature of the roll surface of the nip roll or the temperature of the roll surface of the second nip roll is lowered.
作为面皮制作设备的一种优选方案,所述冷却机构包括注液部、储液部、制冷装置和供液泵,所述储液部盛装有冷却液,所述制冷装置设置在所述储液部内的冷却液中且能够降低所述冷却液的温度,所述注液部与所述储液部连通连接,所述供液泵设置在所述注液部与所述储液部之间,所述第一压合辊的内部设置有第一冷却腔,所述第二压合辊的内部设置有第二冷却腔,所述注液部与所述第一冷却腔连和/或所述注液部与所述第二冷却腔连通,以向所述第一冷却腔和/或所述第二冷却腔注入所述冷却液。As a preferred solution of the dough making equipment, the cooling mechanism includes a liquid injection part, a liquid storage part, a refrigeration device and a liquid supply pump, the liquid storage part contains cooling liquid, and the refrigeration device is arranged in the liquid storage part. The cooling liquid in the part can reduce the temperature of the cooling liquid, the liquid injection part is in communication with the liquid storage part, and the liquid supply pump is arranged between the liquid injection part and the liquid storage part, A first cooling cavity is arranged inside the first pressing roll, a second cooling cavity is arranged inside the second pressing roll, and the liquid injection part is connected to the first cooling cavity and/or the The liquid injection part is communicated with the second cooling cavity to inject the cooling liquid into the first cooling cavity and/or the second cooling cavity.
作为面皮制作设备的一种优选方案,所述冷却机构还包括温度传感器和控制器,所述温度传感器设置在所述储液部内,且所述温度传感器和所述制冷装置分别与所述控制器通信连接。As a preferred solution of the dough making equipment, the cooling mechanism further includes a temperature sensor and a controller, the temperature sensor is arranged in the liquid storage part, and the temperature sensor and the refrigeration device are respectively connected with the controller communication connection.
作为面皮制作设备的一种优选方案,还包括设置在所述第二压合机构背离所述第一压合机构一侧的面皮收卷机构,所述面皮收卷机构至少设置有一个面皮卷,所述面皮收卷机构能够驱使所述面皮卷转动,所述面皮本体卷绕设置在所述面皮卷上。As a preferred solution of the dough making equipment, it further includes a dough winding mechanism disposed on the side of the second pressing mechanism away from the first pressing mechanism, and the dough winding mechanism is provided with at least one dough roll, The dough wrapping mechanism can drive the dough roll to rotate, and the dough body is wound on the dough roll.
作为面皮制作设备的一种优选方案,所述面皮收卷机构还包括设置在所述面皮卷与所述第二压合机构之间的码表,所述码表用于测量所述面皮本体的长度。As a preferred solution of the dough making equipment, the dough winding mechanism further includes a stopwatch arranged between the dough roll and the second pressing mechanism, and the stopwatch is used to measure the surface of the dough body. length.
作为面皮制作设备的一种优选方案,还包括若干限位辊,所述限位辊设置在所述第一压合机构或所述第二压合机构的侧面,所述限位辊的轴线与所述第一驱动辊的轴线平行,所述胶膜片材、所述表皮片材或所述主体片材能够绕设在所述限位辊的辊面上,所述限位辊改变所述胶膜片材、所述表皮片材或所述主体片材的移动方向。As a preferred solution of the dough making equipment, it also includes a number of limit rollers, the limit rollers are arranged on the side of the first pressing mechanism or the second pressing mechanism, and the axis of the limit roller is the same as that of the second pressing mechanism. The axes of the first driving roller are parallel, and the film sheet, the skin sheet or the main body sheet can be wound around the roller surface of the limiting roller, and the limiting roller changes the The moving direction of the film sheet, the skin sheet, or the body sheet.
本发明实施例的有益效果为:The beneficial effects of the embodiments of the present invention are:
通过设置第一压合机构、脱离辊和第二压合机构来形成面皮制作设备,其中,第一压合机构包括第一驱动辊和第一压合辊,第一驱动辊的辊面上绕设有 胶膜片材和表皮片材,而表皮片材设置在胶膜片材背离第一驱动辊的一侧,也就是胶膜片材设置在表皮片材与第一驱动辊之间。而胶膜片材包括层叠设置的离型层和粘贴层,胶膜片材的离型层靠近第一驱动辊设置,表皮片材、粘贴层和离型层依次重叠设置在第一驱动辊和第一压合辊之间。在第一驱动辊和第一压合辊转动时能够压合表皮片材和胶膜片材,使得表皮片材和粘贴层能够黏合连接,而且第一驱动辊的转动方向和第一压合辊的转动方向相反,在第一驱动辊和第一压合辊转动时还能够驱使被压合后而黏合连接的表皮片材和胶膜片材远离第一压合机构移动,实现将表皮片材和胶膜片材固定连接的工艺。另外,还有设置在第一压合机构沿胶膜片材的移动方向的一侧的脱离辊,离型层的端部固定设置在脱离辊的辊面上,由于脱离辊的转动方向与第一驱动辊的转动方向相反,在脱离辊转动时,离型层能够跟随脱离辊的转动而脱离胶膜片材,使得胶膜片材背离表皮片材的一侧的粘贴层被暴露,用于后续的粘贴工艺。再者,还有设置在脱离辊背离第一压合机构的一侧的第二压合机构,第二压合机构包括第二驱动辊和第二压合辊,第二驱动辊的辊面绕设有主体片材,表皮片材、粘贴层和主体片材依次重叠设置在第二驱动辊和第二压合辊之间,由于第二驱动辊的转动方向与第一驱动辊的转动方向相同以及第二压合辊的转动方向与第一压合辊的转动方向相同,也就是说,第二压合机构与第一压合机构的驱使移动方向相同,在第二驱动辊和第二压合辊转动时能够驱使表皮片材远离第一压合机构和第二压合机构移动,而且也能够压合表皮片材、粘贴层和主体片材,使得表皮片材和主体片材通过粘贴层的粘接作用而形成面皮本体。本发明实施例的面皮制作设备通过设置胶膜片材来黏合表皮片材和主体片材,而使用第一压合机构来压合表皮片材与胶膜片材,以及使用第二压合机构来压合主体片材与胶膜片材,能够避免表皮片材与胶膜片材或者主体片材与胶膜片材的黏合不均匀缺陷,也能够直接将表皮片材、粘贴层和主体片材压合一次成型,提高面皮本体的生产效率,降低面皮本体的生产成本。The dough making equipment is formed by arranging a first pressing mechanism, a disengaging roller and a second pressing mechanism, wherein the first pressing mechanism includes a first driving roller and a first pressing roller, and the roller surface of the first driving roller is wound around the surface of the roller. A film sheet and a skin sheet are provided, and the skin sheet is arranged on the side of the film sheet away from the first driving roller, that is, the film sheet is arranged between the skin sheet and the first driving roller. The film sheet includes a release layer and an adhesive layer arranged in layers, the release layer of the film sheet is arranged close to the first driving roller, and the skin sheet, the adhesive layer and the release layer are sequentially overlapped and arranged on the first driving roller and the first driving roller. between the first pressing rolls. When the first driving roller and the first pressing roller rotate, the skin sheet and the film sheet can be pressed together, so that the skin sheet and the adhesive layer can be bonded and connected, and the rotation direction of the first driving roller and the first pressing roller When the first driving roller and the first pressing roller rotate, it can also drive the skin sheet and the film sheet that are bonded and connected after being pressed to move away from the first pressing mechanism, so as to realize the transfer of the skin sheet. The process of fixed connection with the film sheet. In addition, there is a release roller arranged on one side of the first pressing mechanism along the moving direction of the film sheet, and the end of the release layer is fixedly arranged on the roller surface of the release roller. The rotation direction of a driving roller is opposite. When the release roller rotates, the release layer can follow the rotation of the release roller and release the film sheet, so that the adhesive layer on the side of the film sheet away from the skin sheet is exposed. Subsequent pasting process. Furthermore, there is a second pressing mechanism arranged on the side of the separation roller away from the first pressing mechanism. The second pressing mechanism includes a second driving roller and a second pressing roller, and the roller surface of the second driving roller is wound around the first pressing mechanism. The main body sheet is provided, and the skin sheet, the adhesive layer and the main body sheet are sequentially overlapped and arranged between the second driving roller and the second pressing roller, because the rotation direction of the second driving roller is the same as that of the first driving roller. And the rotation direction of the second pressing roller is the same as that of the first pressing roller, that is to say, the driving and moving directions of the second pressing mechanism and the first pressing mechanism are the same. When the closing roller rotates, it can drive the skin sheet to move away from the first pressing mechanism and the second pressing mechanism, and can also press the skin sheet, the adhesive layer and the main body sheet, so that the skin sheet and the main body sheet pass through the adhesive layer. The bonding effect of the dough forms the body of the dough. The dough making apparatus of the embodiment of the present invention uses a film sheet to bond the skin sheet and the main body sheet, and uses the first pressing mechanism to press the skin sheet and the film sheet, and uses the second pressing mechanism to bond the skin sheet and the film sheet. To press the main sheet and the film sheet, it can avoid the uneven adhesion defect of the skin sheet and the film sheet or the main sheet and the film sheet, and it can also directly connect the skin sheet, the adhesive layer and the main sheet. The material is pressed and formed at one time, which improves the production efficiency of the dough body and reduces the production cost of the dough body.
附图说明Description of drawings
下面根据附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below according to the accompanying drawings and embodiments.
图1为本发明一实施例提供的面皮制作设备的装配结构示意图。FIG. 1 is a schematic diagram of an assembly structure of a dough making equipment according to an embodiment of the present invention.
图2为本发明另一实施例提供的面皮制作设备的装配结构示意图。FIG. 2 is a schematic diagram of an assembly structure of a dough making equipment according to another embodiment of the present invention.
图3为本发明一实施例提供的面皮制作设备的局部结构剖视示意图。FIG. 3 is a schematic cross-sectional view of a partial structure of a dough making apparatus according to an embodiment of the present invention.
图中:In the picture:
1、第一压合机构;11、第一驱动辊;12、第一压合辊;121、第一冷却腔;2、脱离辊;3、第二压合机构;31、第二驱动辊;32、第二压合辊;321、第二冷却腔;41、第一加热机构;42、第二加热机构;43、第三加热机构;5、冷却机构;51、注液部;52、储液部;53、制冷装置;54、供液泵;55、温度传感器;56、控制器;6、面皮收卷机构;7、码表;8、限位辊;91、胶膜片材;910、胶膜卷;911、离型层;912、粘贴层;92、表皮片材;920、表皮卷;93、主体片材;930、主体卷;94、面皮本体;940、面皮卷。1. The first pressing mechanism; 11, the first driving roller; 12, the first pressing roller; 121, the first cooling chamber; 2, the separation roller; 3, the second pressing mechanism; 32, the second pressing roller; 321, the second cooling chamber; 41, the first heating mechanism; 42, the second heating mechanism; 43, the third heating mechanism; 5, the cooling mechanism; 51, the liquid injection part; 52, the storage Liquid part; 53, refrigeration device; 54, liquid supply pump; 55, temperature sensor; 56, controller; 6, dough winding mechanism; 7, stopwatch; 8, limit roller; 91, film sheet; 910 911, release layer; 912, adhesive layer; 92, epidermis sheet; 920, epidermis roll; 93, main sheet; 930, main roll; 94, dough body; 940, dough roll.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
参考图1,本发明实施例提供一种面皮制作设备,包括:1, an embodiment of the present invention provides a dough making equipment, including:
第一压合机构1,第一压合机构1包括第一驱动辊11和第一压合辊12,第一驱动辊11的转动方向和第一压合辊12的转动方向相反,第一驱动辊11的辊面上绕设有胶膜片材91和表皮片材92,表皮片材92设置在胶膜片材91背离第一驱动辊11的一侧,胶膜片材91包括层叠设置的离型层911和粘贴层912,胶膜片材91的离型层911靠近第一驱动辊11设置,表皮片材92、粘贴层912和离型层911依次重叠设置在第一驱动辊11和第一压合辊12之间,第一驱动辊11和第一压合辊12转动时能够压合表皮片材92和胶膜片材91,并驱使表皮片材92和胶膜片材91远离第一压合机构1移动;The first pressing mechanism 1. The first pressing mechanism 1 includes a first driving roller 11 and a first pressing roller 12. The rotation direction of the first driving roller 11 is opposite to that of the first pressing roller 12. A film sheet 91 and a skin sheet 92 are wound around the roll surface of the roller 11, and the skin sheet 92 is arranged on the side of the film sheet 91 away from the first driving roller 11. The release layer 911 and the adhesive layer 912, the release layer 911 of the adhesive film sheet 91 is arranged close to the first driving roller 11, and the skin sheet 92, the adhesive layer 912 and the release layer 911 are sequentially overlapped and arranged on the first driving roller 11 and the first driving roller 11. Between the first pressing rollers 12, the first driving roller 11 and the first pressing roller 12 can press the skin sheet 92 and the film sheet 91 when they rotate, and drive the skin sheet 92 and the film sheet 91 away from The first pressing mechanism 1 moves;
脱离辊2,脱离辊2设置在第一压合机构1沿胶膜片材91的移动方向的一侧,离型层911的端部固定设置在脱离辊2的辊面上,脱离辊2的转动方向与第一驱动辊11的转动方向相反,离型层911能够跟随脱离辊2的转动而脱离胶膜片材91;Release roller 2, the release roller 2 is arranged on one side of the first pressing mechanism 1 along the moving direction of the film sheet 91, and the end of the release layer 911 is fixedly arranged on the roller surface of the release roller 2. The rotation direction is opposite to the rotation direction of the first driving roller 11, and the release layer 911 can follow the rotation of the release roller 2 to release the film sheet 91;
第二压合机构3,第二压合机构3设置在脱离辊2背离第一压合机构1的一侧,第二压合机构3包括第二驱动辊31和第二压合辊32,第二驱动辊31的转动方向与第一驱动辊11的转动方向相同,第二压合辊32的转动方向与第一压合辊12的转动方向相同,第二驱动辊31的辊面绕设有主体片材93,表皮片材92、粘贴层912和主体片材93依次重叠设置在第二驱动辊31和第二压合辊32之间,第二驱动辊31和第二压合辊32转动时能够压合表皮片材92、粘贴层912和主体片材93而形成面皮本体94,并驱使面皮本体94远离第二压合机构3移动。The second pressing mechanism 3, the second pressing mechanism 3 is arranged on the side of the separation roller 2 away from the first pressing mechanism 1, the second pressing mechanism 3 includes a second driving roller 31 and a second pressing roller 32, the first pressing The rotation direction of the second driving roller 31 is the same as the rotation direction of the first driving roller 11 , the rotation direction of the second pressing roller 32 is the same as that of the first pressing roller 12 , and the roller surface of the second driving roller 31 is provided with The main body sheet 93 , the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 are sequentially overlapped and arranged between the second driving roller 31 and the second pressing roller 32 , and the second driving roller 31 and the second pressing roller 32 rotate At the same time, the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 can be pressed together to form the dough body 94 , and the dough body 94 can be driven to move away from the second pressing mechanism 3 .
本发明实施例通过设置第一压合机构1、脱离辊2和第二压合机构3来形成面皮制作设备,其中,第一压合机构1包括第一驱动辊11和第一压合辊12,第一驱动辊11的辊面上绕设有胶膜片材91和表皮片材92,而表皮片材92设置在胶膜片材91背离第一驱动辊11的一侧,也就是胶膜片材91设置在表皮片材92与第一驱动辊11之间。而胶膜片材91包括层叠设置的离型层911和粘贴层912,胶膜片材91的离型层911靠近第一驱动辊11设置,表皮片材92、粘贴层912和离型层911依次重叠设置在第一驱动辊11和第一压合辊12之间。在第一驱动辊11和第一压合辊12转动时能够压合表皮片材92和胶膜片材91,使得表皮片材92和粘贴层912能够黏合连接,而且第一驱动辊11的转动方向和第一压 合辊12的转动方向相反,在第一驱动辊11和第一压合辊12转动时还能够驱使被压合后而黏合连接的表皮片材92和胶膜片材91远离第一压合机构1移动,实现将表皮片材92和胶膜片材91固定连接的工艺。In the embodiment of the present invention, a dough making device is formed by providing a first pressing mechanism 1 , a release roller 2 and a second pressing mechanism 3 , wherein the first pressing mechanism 1 includes a first driving roller 11 and a first pressing roller 12 , the roller surface of the first driving roller 11 is provided with a film sheet 91 and a skin sheet 92, and the skin sheet 92 is arranged on the side of the film sheet 91 away from the first driving roller 11, that is, the film The sheet 91 is provided between the skin sheet 92 and the first drive roller 11 . The film sheet 91 includes a layered release layer 911 and an adhesive layer 912 , the release layer 911 of the adhesive film 91 is disposed close to the first driving roller 11 , the skin sheet 92 , the adhesive layer 912 and the release layer 911 The first driving rollers 11 and the first pressing rollers 12 are arranged in an overlapping manner in this order. When the first driving roller 11 and the first pressing roller 12 rotate, the skin sheet 92 and the film sheet 91 can be pressed together, so that the skin sheet 92 and the adhesive layer 912 can be bonded and connected, and the rotation of the first driving roller 11 The direction is opposite to the rotation direction of the first pressing roller 12. When the first driving roller 11 and the first pressing roller 12 rotate, the skin sheet 92 and the film sheet 91 that are bonded and connected after being pressed can also be driven away from each other. The first pressing mechanism 1 moves to realize the process of fixedly connecting the skin sheet 92 and the film sheet 91 .
另外,还有设置在第一压合机构1沿胶膜片材91的移动方向的一侧的脱离辊2,离型层911的端部固定设置在脱离辊2的辊面上,由于脱离辊2的转动方向与第一驱动辊11的转动方向相反,在脱离辊2转动时,离型层911能够跟随脱离辊2的转动而脱离胶膜片材91,使得胶膜片材91背离表皮片材92的一侧的粘贴层912被暴露,用于后续的粘贴工艺。In addition, there is a release roller 2 arranged on one side of the first pressing mechanism 1 along the moving direction of the film sheet 91, and the end of the release layer 911 is fixedly arranged on the roller surface of the release roller 2. Since the release roller The rotation direction of 2 is opposite to the rotation direction of the first driving roller 11. When the release roller 2 rotates, the release layer 911 can follow the rotation of the release roller 2 and release the film sheet 91, so that the film sheet 91 is away from the skin sheet. The sticking layer 912 on one side of the material 92 is exposed for subsequent sticking process.
再者,还有设置在脱离辊2背离第一压合机构1的一侧的第二压合机构3,第二压合机构3包括第二驱动辊31和第二压合辊32,第二驱动辊31的辊面绕设有主体片材93,表皮片材92、粘贴层912和主体片材93依次重叠设置在第二驱动辊31和第二压合辊32之间,由于第二驱动辊31的转动方向与第一驱动辊11的转动方向相同以及第二压合辊32的转动方向与第一压合辊12的转动方向相同,也就是说,第二压合机构3与第一压合机构1的驱使移动方向相同,在第二驱动辊31和第二压合辊32转动时能够驱使表皮片材92远离第一压合机构1和第二压合机构3移动,而且也能够压合表皮片材92、粘贴层912和主体片材93,使得表皮片材92和主体片材93通过粘贴层912的粘接作用而形成面皮本体94。Furthermore, there is also a second pressing mechanism 3 disposed on the side of the separation roller 2 away from the first pressing mechanism 1. The second pressing mechanism 3 includes a second driving roller 31 and a second pressing roller 32. The main body sheet 93 is wound around the roller surface of the driving roller 31, and the skin sheet 92, the adhesive layer 912 and the main body sheet 93 are sequentially overlapped and arranged between the second driving roller 31 and the second pressing roller 32. The rotation direction of the roller 31 is the same as the rotation direction of the first driving roller 11 and the rotation direction of the second pressing roller 32 is the same as that of the first pressing roller 12, that is to say, the second pressing mechanism 3 and the first pressing roller The driving and moving directions of the pressing mechanism 1 are the same, and when the second driving roller 31 and the second pressing roller 32 are rotated, the skin sheet 92 can be driven to move away from the first pressing mechanism 1 and the second pressing mechanism 3, and can also be driven to move away from the first pressing mechanism 1 and the second pressing mechanism 3. The skin sheet 92 , the adhesive layer 912 , and the main body sheet 93 are pressed together, so that the skin sheet 92 and the main body sheet 93 are formed by the adhesive action of the adhesive layer 912 to form the dough skin body 94 .
因此,本发明实施例的面皮制作设备通过设置胶膜片材91来黏合表皮片材92和主体片材93,而使用第一压合机构1来压合表皮片材92与胶膜片材91,以及使用第二压合机构3来压合主体片材93与胶膜片材91,能够避免表皮片材92与胶膜片材91或者主体片材93与胶膜片材91的黏合不均匀缺陷,也能够直接将表皮片材92、粘贴层912和主体片材93压合一次成型,提高面皮本体94的生产效率,降低面皮本体94的生产成本。Therefore, in the dough making apparatus of the embodiment of the present invention, the skin sheet 92 and the main body sheet 93 are bonded by setting the film sheet 91, and the first pressing mechanism 1 is used to press the skin sheet 92 and the film sheet 91. , and use the second pressing mechanism 3 to press the main body sheet 93 and the film sheet 91, which can avoid uneven adhesion between the skin sheet 92 and the film sheet 91 or the main sheet 93 and the film sheet 91 However, the skin sheet 92 , the adhesive layer 912 and the main body sheet 93 can also be directly pressed and formed at one time, thereby improving the production efficiency of the dough body 94 and reducing the production cost of the dough body 94 .
在一个优选的实施例中,粘贴层912由高分子胶制成,高分子胶不仅能用来粘接纸张、织物、木材、皮革、玻璃等非金属材料,也能粘接各种金属材料,适用性广。In a preferred embodiment, the adhesive layer 912 is made of polymer glue. The polymer glue can not only be used to bond non-metallic materials such as paper, fabric, wood, leather, glass, etc., but also bond various metal materials. Wide applicability.
可选地,参考图1和图2,本发明实施例的面皮制作设备还可以包括胶膜卷910、表皮卷920和主体卷930,胶膜卷910和表皮卷920活动设置在第一压合 机构1的侧面,主体卷930活动设置在第二压合机构3的侧面,胶膜卷910卷绕设置有胶膜片材91,表皮卷920卷绕设置有表皮片材92,主体卷930卷绕设置有主体片材93。本实施例能够在调节第一压合机构1和第二压合机构3的转动速率时,直接由活动设置的胶膜卷910、表皮卷920和主体卷930来向第一压合机构1和第二压合机构3提供表皮片材92、胶膜片材91和主体片材93,无需主动调节表皮片材92、胶膜片材91和主体片材93的供给速率,能够加快表皮片材92、胶膜片材91和主体片材93的供给效率,进而保证面皮制作设备的加工效率。Optionally, referring to FIG. 1 and FIG. 2 , the dough making equipment according to the embodiment of the present invention may further include a film roll 910 , a skin roll 920 and a main body roll 930 , and the film roll 910 and the skin roll 920 are movably arranged in the first pressing On the side of the mechanism 1, the main body roll 930 is movably arranged on the side of the second pressing mechanism 3, the film roll 910 is wound with a film sheet 91, the skin roll 920 is wound with a skin sheet 92, and the main body roll 930 rolls The main body sheet 93 is provided around it. In this embodiment, when the rotation rates of the first pressing mechanism 1 and the second pressing mechanism 3 are adjusted, the movable film roll 910 , the skin roll 920 and the main body roll 930 can be directly connected to the first pressing mechanism 1 and the main body roll 930 . The second pressing mechanism 3 provides the skin sheet 92, the film sheet 91 and the main body sheet 93, without actively adjusting the feeding rate of the skin sheet 92, the film sheet 91 and the main body sheet 93, which can speed up the skin sheet 92. The supply efficiency of the film sheet 91 and the main body sheet 93, thereby ensuring the processing efficiency of the dough making equipment.
进一步地,继续参考图2,本发明实施例的面皮制作设备还包括第一加热机构41和第二加热机构42,第一加热机构41设置在表皮卷920和第一驱动辊11之间,第二加热机构42设置在胶膜卷910和第一驱动辊11之间,第一加热机构41用于加热表皮片材92上靠近粘贴层912的表面,第二加热机构42用于加热胶膜片材91的粘贴层912,使得表皮片材92的表面和粘贴层912受热,粘贴层912受热能够融化变粘稠,进而提高粘贴层912本身的粘贴能力,而表皮片材92的表面受热后,也能够增强与粘贴层912的连接强度,从而提高表皮片材92与粘贴层912的连接强度。Further, with continued reference to FIG. 2 , the dough making apparatus according to the embodiment of the present invention further includes a first heating mechanism 41 and a second heating mechanism 42 . The first heating mechanism 41 is disposed between the skin roll 920 and the first driving roller 11 . The second heating mechanism 42 is arranged between the film roll 910 and the first driving roller 11. The first heating mechanism 41 is used for heating the surface of the skin sheet 92 close to the adhesive layer 912, and the second heating mechanism 42 is used for heating the film sheet The adhesive layer 912 of the material 91 makes the surface of the skin sheet 92 and the adhesive layer 912 heated, and the adhesive layer 912 can melt and become viscous when heated, thereby improving the adhesive ability of the adhesive layer 912 itself, and after the surface of the skin sheet 92 is heated, The connection strength with the adhesive layer 912 can also be enhanced, thereby improving the connection strength between the skin sheet 92 and the adhesive layer 912 .
另外地,继续参考图1和图2,本发明实施例的面皮制作设备还包括第三加热机构43,第三加热机构43设置在第一驱动辊11与第二驱动辊31之间,第三加热机构43用于加热胶膜片材91的粘贴层912,在胶膜片材91经由脱离辊2脱去离型层911后,胶片片材背离表皮片材92的粘贴层912的另一个侧面被暴露,此时设置第三加热机构43对该粘贴层912进行加热,也能够提高粘贴层912的粘贴能力,后续跟主体片材93粘接时也能够提高主体片材93与粘贴层912的连接强度。In addition, with continued reference to FIG. 1 and FIG. 2 , the dough making apparatus according to the embodiment of the present invention further includes a third heating mechanism 43 , the third heating mechanism 43 is arranged between the first driving roller 11 and the second driving roller 31 , and the third heating mechanism 43 is The heating mechanism 43 is used to heat the adhesive layer 912 of the film sheet 91 . After the film sheet 91 is removed from the release layer 911 by the release roller 2 , the film sheet is away from the other side of the adhesive layer 912 of the skin sheet 92 . At this time, the third heating mechanism 43 is set to heat the adhesive layer 912, which can also improve the adhesive ability of the adhesive layer 912, and can also improve the adhesion between the main sheet 93 and the adhesive layer 912 when the main sheet 93 is subsequently bonded. connection strength.
优选地,第一加热机构41、第二加热机构42或第三加热机构43可以是红外线加热器,利用红外线穿透力强的特点,在照射物体是能够内外同时均匀加热,也不需热传介质传递,还可局部加热,节省能源的特点,使得本实施例的第一加热机构41、第二加热机构42或第三加热机构43能够对表皮片材92、胶膜片材91或主体片材93进行均匀的局部加热。Preferably, the first heating mechanism 41 , the second heating mechanism 42 or the third heating mechanism 43 can be infrared heaters. With the characteristics of strong infrared penetration, the irradiated object can be heated evenly inside and outside at the same time, and no heat transfer is required. The characteristics of medium transfer, local heating, and energy saving, enable the first heating mechanism 41, the second heating mechanism 42 or the third heating mechanism 43 in this embodiment to heat the skin sheet 92, the film sheet 91 or the main body sheet. The material 93 is uniformly localized.
进一步地,继续参考图2,还包括设置在第一压合辊12内的冷却机构5, 或设置在第二压合辊32内的冷却机构5,或,设置在第一压合辊12内和设置在第二压合辊32内的冷却机构5,冷却机构5用于降低第一压合辊12的辊面的温度或降低第二压合辊32的辊面的温度。由于表皮片材92和粘贴层912进入第一压合机构1之前已被加热,在进入第一压合机构1时被压合黏结,本实施例在第一压合辊12内设置冷却机构5,对表皮片材92和粘贴层912进行降温,能够稳固表皮片材92和粘贴层912的黏结状态,避免表皮片材92与粘贴层912脱离。同理,在第二压合辊32内设置冷却机构5,同样能够对加热并压合黏结后的表皮片材92、粘贴层912和主体片材93进行降温,并稳固表皮片材92、粘贴层912和主体片材93的黏结状态,使得本发明实施例的面皮制作设备所制作的面皮本体94能够保持稳固黏结,保证使用寿命。Further, with continued reference to FIG. 2 , the cooling mechanism 5 provided in the first pressing roller 12 , or the cooling mechanism 5 provided in the second pressing roller 32 , or the cooling mechanism 5 provided in the first pressing roller 12 is further included. And the cooling mechanism 5 provided in the second nip roll 32 for lowering the temperature of the roll surface of the first nip roll 12 or lowering the temperature of the roll surface of the second nip roll 32 . Since the skin sheet 92 and the adhesive layer 912 have been heated before entering the first pressing mechanism 1 and are pressed and bonded when entering the first pressing mechanism 1 , the cooling mechanism 5 is provided in the first pressing roller 12 in this embodiment. , the temperature of the skin sheet 92 and the adhesive layer 912 can be stabilized to stabilize the bonding state of the skin sheet 92 and the adhesive layer 912 and prevent the skin sheet 92 from separating from the adhesive layer 912 . Similarly, the cooling mechanism 5 is provided in the second pressing roller 32, which can also cool down the skin sheet 92, the adhesive layer 912 and the main body sheet 93 after heating and pressure bonding, and stabilize the skin sheet 92, paste The bonding state of the layer 912 and the main body sheet 93 enables the dough body 94 manufactured by the dough making device of the embodiment of the present invention to maintain firm bonding and ensure the service life.
冷却机构5的构成可以是多样的,比如是在第一压合辊12内设置制冷棒,直接对第一压合辊12进行降温,也可以是别的实施例。优选地,参考图3,冷却机构5包括注液部51、储液部52、制冷装置53和供液泵54,储液部52盛装有冷却液,制冷装置53设置在储液部52内的冷却液中且能够降低冷却液的温度,注液部51与储液部52连通连接,供液泵54设置在注液部51与储液部52之间,能够将储液部52内的冷却液转移到注液部51中。另外,在第一压合辊12的内部设置有第一冷却腔121,第二压合辊32的内部设置有第二冷却腔321,注液部51与第一冷却腔121连通,或注液部51与第二冷却腔321连通,或注液部51分别与第一冷却腔121和第二冷却腔321连通,以向第一冷却腔121注入冷却液,或向第二冷却腔321注入冷却液,或分别向第一冷却腔121和第二冷却腔321注入冷却液。在第一压合辊12内的第一冷却腔121与冷却液接触时,冷却液能够对第一压合辊12的辊面进行降温,同理,在第二压合辊32内的第二冷却腔321与冷却液接触时,冷却液也能够对第二压合辊32的辊面进行降温。The structure of the cooling mechanism 5 can be various, for example, a refrigeration rod is arranged in the first pressing roller 12 to directly cool the first pressing roller 12, and other embodiments are also possible. Preferably, referring to FIG. 3 , the cooling mechanism 5 includes a liquid injection part 51 , a liquid storage part 52 , a refrigeration device 53 and a liquid supply pump 54 , the liquid storage part 52 contains the cooling liquid, and the refrigeration device 53 is arranged in the liquid storage part 52 . In the cooling liquid, the temperature of the cooling liquid can be lowered, the liquid injection part 51 is communicated with the liquid storage part 52, and the liquid supply pump 54 is arranged between the liquid injection part 51 and the liquid storage part 52, and can cool the liquid in the liquid storage part 52. The liquid is transferred to the liquid injection part 51 . In addition, a first cooling chamber 121 is provided inside the first pressing roller 12 , a second cooling chamber 321 is provided inside the second pressing roller 32 , and the liquid injection part 51 communicates with the first cooling chamber 121 , or injects liquid The part 51 communicates with the second cooling cavity 321 , or the liquid injection part 51 communicates with the first cooling cavity 121 and the second cooling cavity 321 respectively, so as to inject cooling liquid into the first cooling cavity 121 or inject cooling into the second cooling cavity 321 liquid, or inject cooling liquid into the first cooling cavity 121 and the second cooling cavity 321 respectively. When the first cooling chamber 121 in the first pressing roller 12 is in contact with the cooling liquid, the cooling liquid can cool the roller surface of the first pressing roller 12 . When the cooling cavity 321 is in contact with the cooling liquid, the cooling liquid can also cool down the roll surface of the second pressing roll 32 .
特别地,继续参考图3,冷却机构5还包括温度传感器55和控制器56,温度传感器55设置在储液部52内,能够通过温度传感器55来实时获取储液部52内冷却液的温度值,而且温度传感器55和制冷装置53分别与控制器56通信连接,在储液部52内冷却液的温度值大于或等于预设阈值时,通过控制器56启动制冷装置53,直至储液部52内冷却液的温度值小于预设阈值为止,能够保证储液部52的冷却液始终能够为第一压合辊12或第二压合辊32提供降温效果。 更特别地,在使用不同材质组成的高分子胶来形成粘贴层912时,每个材质组成的高分子胶适配有不同的最佳环境温度,本实施例可以根据粘贴层912的材质来改变预设阈值,从而根据粘贴层912的材质来改变注射到第一压合辊12或第二压合辊32内的冷却液的温度,最终保证粘贴层912处于最佳环境温度。In particular, continuing to refer to FIG. 3 , the cooling mechanism 5 further includes a temperature sensor 55 and a controller 56 . The temperature sensor 55 is arranged in the liquid storage part 52 , and the temperature value of the cooling liquid in the liquid storage part 52 can be obtained in real time through the temperature sensor 55 , and the temperature sensor 55 and the refrigerating device 53 are respectively connected in communication with the controller 56, when the temperature value of the cooling liquid in the liquid storage part 52 is greater than or equal to the preset threshold, the controller 56 starts the refrigerating device 53 until the liquid storage part 52 Until the temperature value of the inner cooling liquid is less than the preset threshold value, it can be ensured that the cooling liquid in the liquid storage portion 52 can always provide the cooling effect for the first pressing roller 12 or the second pressing roller 32 . More particularly, when the adhesive layer 912 is formed by using polymer glues composed of different materials, the polymer glue composed of each material is adapted to a different optimum ambient temperature, which can be changed according to the material of the adhesive layer 912 in this embodiment. By presetting the threshold value, the temperature of the cooling liquid injected into the first pressing roller 12 or the second pressing roller 32 can be changed according to the material of the adhesive layer 912 , so as to ensure that the adhesive layer 912 is at an optimum ambient temperature.
在另一个实施例中,参考图2,本发明实施例的面皮制作设备还包括设置在第二压合机构3背离第一压合机构1一侧的面皮收卷机构6,面皮收卷机构6至少设置有一个面皮卷940,面皮本体94卷绕设置在面皮卷940上,在面皮收卷机构6驱使面皮卷940转动时,能够通过面皮卷940来收卷打包从第二压合机构3中输出的面皮本体94。In another embodiment, referring to FIG. 2 , the dough making apparatus according to the embodiment of the present invention further includes a dough winding mechanism 6 disposed on the side of the second pressing mechanism 3 away from the first pressing mechanism 1 . The dough winding mechanism 6 At least one dough roll 940 is provided, and the dough body 94 is wound on the dough roll 940. When the dough roll 940 is driven by the dough winding mechanism 6 to rotate, the dough roll 940 can be used to rewind and pack it from the second pressing mechanism 3. The output dough body 94 .
更优选地,参考图2,面皮收卷机构6还包括设置在面皮卷940与第二压合机构3之间的码表7,码表7用于测量面皮本体94的长度,能够在生成制作面皮本体94时同时测量制作长度,便于生产过程中的收纳统计。More preferably, referring to FIG. 2 , the dough winding mechanism 6 further includes a stopwatch 7 arranged between the dough roll 940 and the second pressing mechanism 3, and the stopwatch 7 is used to measure the length of the dough body 94, which can be used in the production process. The production length is measured at the same time when the dough skin body 94 is used, which is convenient for storage statistics in the production process.
另外,还可以在面皮收卷机构6设置有多个面皮卷940时,当码表7测量的长度超过预设长度时,通过切割面皮本体94并切换下一个面皮卷940,能够无间断地持续生产面皮本体94和打包面皮本体94,避免停止面皮制作设备的生产过程,保证生产效率。In addition, when a plurality of dough rolls 940 are provided in the dough winding mechanism 6, when the length measured by the stopwatch 7 exceeds the preset length, by cutting the dough body 94 and switching to the next dough roll 940, it can continue without interruption. The production of the dough body 94 and the packaged dough body 94 avoids stopping the production process of the dough making equipment and ensures the production efficiency.
在另一个优选的实施例中,参考图1和图2,本发明实施例的面皮制作设备还包括若干限位辊8,限位辊8设置在第一压合机构1或第二压合机构3的侧面,限位辊8的轴线与第一驱动辊11的轴线平行,胶膜片材91、表皮片材92或主体片材93能够绕设在限位辊8的辊面上,通过设置限位辊8相对第一压合机构1或第二压合机构3的位置,能够调节胶膜片材91、表皮片材92或主体片材93从第一压合机构1或第二压合机构3中的输出位置,从而改变胶膜片材91、表皮片材92或主体片材93的移动方向。此外,多个限位辊8也能对移动中的胶膜片材91、表皮片材92或主体片材93施加张紧力,保持胶膜片材91、表皮片材92或主体片材93的平整。In another preferred embodiment, referring to FIG. 1 and FIG. 2 , the dough making device of the embodiment of the present invention further includes a plurality of limit rollers 8 , and the limit rollers 8 are arranged on the first pressing mechanism 1 or the second pressing mechanism 3, the axis of the limiting roller 8 is parallel to the axis of the first driving roller 11, and the film sheet 91, the skin sheet 92 or the main sheet 93 can be wound around the roller surface of the limiting roller 8. The position of the limit roller 8 relative to the first pressing mechanism 1 or the second pressing mechanism 3 can adjust the film sheet 91, the skin sheet 92 or the main body sheet 93 from the first pressing mechanism 1 or the second pressing mechanism. The output position in the mechanism 3 changes the moving direction of the film sheet 91 , the skin sheet 92 or the main body sheet 93 . In addition, the plurality of limit rollers 8 can also apply tension to the film sheet 91 , the skin sheet 92 or the main body sheet 93 while moving, and hold the film sheet 91 , the skin sheet 92 or the main body sheet 93 of flatness.
于本文的描述中,需要理解的是,术语“上”、“下”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、 “第三”,仅仅用于在描述上加以区分,并没有特殊的含义。In the description herein, it should be understood that the terms “upper”, “lower”, “right” and other azimuth or positional relationships are based on the azimuth or positional relationship shown in the accompanying drawings, which are only for the convenience of description and simplifying operations, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second" and "third" are only used for distinction in description and have no special meaning.
在本说明书的描述中,参考术语“一实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, reference to the description of the terms "an embodiment", "example", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention middle. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.

Claims (10)

  1. 一种面皮制作设备,其特征在于,包括:A dough making equipment is characterized in that, comprises:
    第一压合机构,所述第一压合机构包括第一驱动辊和第一压合辊,所述第一驱动辊的转动方向和所述第一压合辊的转动方向相反,所述第一驱动辊的辊面上绕设有胶膜片材和表皮片材,所述表皮片材设置在所述胶膜片材背离所述第一驱动辊的一侧,所述胶膜片材包括层叠设置的离型层和粘贴层,所述胶膜片材的所述离型层靠近所述第一驱动辊设置,所述表皮片材、所述粘贴层和所述离型层依次重叠设置在所述第一驱动辊和所述第一压合辊之间,所述第一驱动辊和所述第一压合辊转动时能够压合所述表皮片材和所述胶膜片材,并驱使所述表皮片材和所述胶膜片材远离所述第一压合机构移动;A first pressing mechanism, the first pressing mechanism includes a first driving roller and a first pressing roller, the rotation direction of the first driving roller is opposite to the rotation direction of the first pressing roller, the first pressing roller A film sheet and a skin sheet are wound around the roller surface of a driving roller, the skin sheet is arranged on the side of the film sheet away from the first driving roller, and the film sheet includes The release layer and the sticking layer are arranged in layers, the release layer of the film sheet is arranged close to the first driving roller, and the skin sheet, the sticking layer and the release layer are arranged to overlap in sequence Between the first driving roller and the first pressing roller, when the first driving roller and the first pressing roller are rotated, the skin sheet and the film sheet can be pressed together, and driving the skin sheet and the film sheet to move away from the first pressing mechanism;
    脱离辊,所述脱离辊设置在所述第一压合机构沿所述胶膜片材的移动方向的一侧,所述离型层的端部固定设置在所述脱离辊的辊面上,所述脱离辊的转动方向与所述第一驱动辊的转动方向相反,所述离型层能够跟随所述脱离辊的转动而脱离所述胶膜片材;A release roller, the release roller is arranged on one side of the first pressing mechanism along the moving direction of the film sheet, and the end of the release layer is fixedly arranged on the roller surface of the release roller, The rotation direction of the release roller is opposite to the rotation direction of the first driving roller, and the release layer can follow the rotation of the release roller to release the film sheet;
    第二压合机构,所述第二压合机构设置在所述脱离辊背离所述第一压合机构的一侧,所述第二压合机构包括第二驱动辊和第二压合辊,所述第二驱动辊的转动方向与所述第一驱动辊的转动方向相同,所述第二压合辊的转动方向与所述第一压合辊的转动方向相同,所述第二驱动辊的辊面绕设有主体片材,所述表皮片材、所述粘贴层和所述主体片材依次重叠设置在所述第二驱动辊和所述第二压合辊之间,所述第二驱动辊和所述第二压合辊转动时能够压合所述表皮片材、所述粘贴层和所述主体片材而形成面皮本体,并驱使所述面皮本体远离所述第二压合机构移动。a second pressing mechanism, the second pressing mechanism is arranged on the side of the separation roller away from the first pressing mechanism, the second pressing mechanism includes a second driving roller and a second pressing roller, The rotation direction of the second driving roller is the same as the rotation direction of the first driving roller, the rotation direction of the second pressing roller is the same as the rotation direction of the first pressing roller, and the second driving roller A main body sheet is wound around the surface of the roller, and the skin sheet, the adhesive layer and the main body sheet are sequentially overlapped and arranged between the second driving roller and the second pressing roller. When the two driving rollers and the second pressing roller rotate, they can press the skin sheet, the adhesive layer and the main body sheet to form a dough body, and drive the dough body away from the second pressing Organization moves.
  2. 根据权利要求1所述的面皮制作设备,其特征在于,还包括胶膜卷、表皮卷和主体卷,所述胶膜卷和所述表皮卷活动设置在所述第一压合机构的侧面,所述主体卷活动设置在所述第二压合机构的侧面,所述胶膜卷卷绕设置有所述胶膜片材,所述表皮卷卷绕设置有所述表皮片材,所述主体卷卷绕设置有所述主体片材。The dough making equipment according to claim 1, further comprising a film roll, a skin roll and a main body roll, the film roll and the skin roll are movably arranged on the side of the first pressing mechanism, The main body roll is movably arranged on the side of the second pressing mechanism, the film roll is wound with the film sheet, the skin roll is wound with the skin sheet, and the main body is wound with the skin sheet. The main body sheet is provided in a roll.
  3. 根据权利要求2所述的面皮制作设备,其特征在于,还包括第一加热机构和第二加热机构,所述第一加热机构设置在所述表皮卷和所述第一驱动辊之间,所述第二加热机构设置在所述胶膜卷和所述第一驱动辊之间,所述第一加 热机构用于加热所述表皮片材上靠近所述粘贴层的表面,所述第二加热机构用于加热所述胶膜片材的所述粘贴层。The dough making equipment according to claim 2, further comprising a first heating mechanism and a second heating mechanism, wherein the first heating mechanism is arranged between the skin roll and the first driving roller, so that the The second heating mechanism is arranged between the film roll and the first driving roller, the first heating mechanism is used for heating the surface of the skin sheet close to the adhesive layer, and the second heating mechanism The mechanism is used to heat the adhesive layer of the adhesive film sheet.
  4. 根据权利要求3所述的面皮制作设备,其特征在于,还包括第三加热机构,所述第三加热机构设置在所述第一驱动辊与所述第二驱动辊之间,所述第三加热机构用于加热所述胶膜片材的所述粘贴层。The dough making equipment according to claim 3, further comprising a third heating mechanism, the third heating mechanism is arranged between the first driving roller and the second driving roller, the third heating mechanism The heating mechanism is used for heating the adhesive layer of the adhesive film sheet.
  5. 根据权利要求4所述的面皮制作设备,其特征在于,还包括设置在所述第一压合辊内和/或设置在所述第二压合辊内的冷却机构,所述冷却机构用于降低所述第一压合辊的辊面的温度或降低所述第二压合辊的辊面的温度。The dough making equipment according to claim 4, further comprising a cooling mechanism arranged in the first pressing roller and/or in the second pressing roller, the cooling mechanism is used for Lower the temperature of the roll surface of the first nip roll or lower the temperature of the roll surface of the second nip roll.
  6. 根据权利要求5所述的面皮制作设备,其特征在于,所述冷却机构包括注液部、储液部、制冷装置和供液泵,所述储液部盛装有冷却液,所述制冷装置设置在所述储液部内的冷却液中且能够降低所述冷却液的温度,所述注液部与所述储液部连通连接,所述供液泵设置在所述注液部与所述储液部之间,所述第一压合辊的内部设置有第一冷却腔,所述第二压合辊的内部设置有第二冷却腔,所述注液部与所述第一冷却腔连和/或所述注液部与所述第二冷却腔连通,以向所述第一冷却腔和/或所述第二冷却腔注入所述冷却液。The dough making equipment according to claim 5, wherein the cooling mechanism comprises a liquid injection part, a liquid storage part, a refrigeration device and a liquid supply pump, the liquid storage part contains cooling liquid, and the refrigeration device is provided with In the cooling liquid in the liquid storage part, the temperature of the cooling liquid can be reduced, the liquid injection part is in communication with the liquid storage part, and the liquid supply pump is provided in the liquid injection part and the storage part. Between the liquid parts, a first cooling cavity is arranged inside the first pressing roller, a second cooling cavity is arranged inside the second pressing roller, and the liquid injection part is connected to the first cooling cavity And/or the liquid injection part communicates with the second cooling cavity, so as to inject the cooling liquid into the first cooling cavity and/or the second cooling cavity.
  7. 根据权利要求6所述的面皮制作设备,其特征在于,所述冷却机构还包括温度传感器和控制器,所述温度传感器设置在所述储液部内,且所述温度传感器和所述制冷装置分别与所述控制器通信连接。The dough making equipment according to claim 6, wherein the cooling mechanism further comprises a temperature sensor and a controller, the temperature sensor is arranged in the liquid storage part, and the temperature sensor and the refrigeration device are respectively in communication with the controller.
  8. 根据权利要求1所述的面皮制作设备,其特征在于,还包括设置在所述第二压合机构背离所述第一压合机构一侧的面皮收卷机构,所述面皮收卷机构至少设置有一个面皮卷,所述面皮收卷机构能够驱使所述面皮卷转动,所述面皮本体卷绕设置在所述面皮卷上。The dough making equipment according to claim 1, further comprising a dough winding mechanism disposed on the side of the second pressing mechanism away from the first pressing mechanism, and the dough winding mechanism is provided with at least There is a dough roll, the dough winding mechanism can drive the dough roll to rotate, and the dough body is wound on the dough roll.
  9. 根据权利要求8所述的面皮制作设备,其特征在于,所述面皮收卷机构还包括设置在所述面皮卷与所述第二压合机构之间的码表,所述码表用于测量所述面皮本体的长度。The dough making equipment according to claim 8, wherein the dough winding mechanism further comprises a stopwatch arranged between the dough roll and the second pressing mechanism, and the stopwatch is used for measuring The length of the dough body.
  10. 根据权利要求1所述的面皮制作设备,其特征在于,还包括若干限位辊,所述限位辊设置在所述第一压合机构或所述第二压合机构的侧面,所述限位辊的轴线与所述第一驱动辊的轴线平行,所述胶膜片材、所述表皮片材或所述主体片材能够绕设在所述限位辊的辊面上,所述限位辊改变所述胶膜片材、所述 表皮片材或所述主体片材的移动方向。The dough making equipment according to claim 1, further comprising a plurality of limit rollers, the limit rollers are arranged on the side of the first pressing mechanism or the second pressing mechanism, the limit rollers The axis of the positioning roller is parallel to the axis of the first driving roller, and the film sheet, the skin sheet or the main body sheet can be wound around the roller surface of the limiting roller. The bit roller changes the moving direction of the film sheet, the skin sheet or the main body sheet.
PCT/CN2021/102968 2020-12-29 2021-06-29 Leather finishing manufacturing apparatus WO2022142208A1 (en)

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