CN107160812B - Realize the production equipment of composite board material producing technology - Google Patents
Realize the production equipment of composite board material producing technology Download PDFInfo
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- CN107160812B CN107160812B CN201710425261.1A CN201710425261A CN107160812B CN 107160812 B CN107160812 B CN 107160812B CN 201710425261 A CN201710425261 A CN 201710425261A CN 107160812 B CN107160812 B CN 107160812B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses the production equipments for realizing composite board material producing technology, including sequentially connected core material unwinding device, core material transport process device, glue stations, set composite, essence rolls set composite and rear pipeline production line, core material transport process device includes the first conveying device, second conveying device, corona treatment plant, third conveying device and the first rack, the first conveying device is sequentially installed in first rack, second conveying device and third conveying device, corona treatment plant is equipped with above second conveying device, the purpose of the present invention is to provide a kind of structure is simple, the production equipment of safe and reliable realization composite board material producing technology.
Description
Technical field
The present invention relates to composite board production equipment field, it is more particularly to realize that the production of composite board material producing technology is set
It is standby.
Background technique
Existing combination process can only use vinyl polymer film to carry out high temperature and pressure compoiste adhering, composite core to core material
Material is limited only to high pressure polyethylene, but being cooperated again using sided corona treatment can be effectively to PVC, PVC foam after corresponding binder
The core materials such as plate, PP, PP foamed board, polyethylene are bonded.Original aluminium-plastic panel combination process takes polyethylene core plate from three-roller
It is directly compound into five roller pressure-sizing units progress high temperature and pressure with upper and lower aluminium volume after press polish.It is existing to be carried out using vinyl polymer film
The production technology of high temperature and pressure compoiste adhering has defect below:
1,100 DEG C~130 DEG C of high temperature and high pressure are needed when being bonded using vinyl polymer film to core material；
2, due to needing high temperature and pressure when original technique carries out compoiste adhering, cause the composite surface in sandwich structure in
Between core material itself internal stresses release, and then lead to problems such as it is compound after plate shape warpage, diagonal line occur not straight, in order to solve
This problem, original production line must add 5 after five roller pressure-sizing --- and 6 groups of cooling fans carry out Fast Persistence drop to composite plate
Temperature, with this come deformation caused by reducing because of composite surface internal stresses release.Therefore the addition of cooling system increases the length of production line
Degree, while also increasing energy consumption.
Although composite board problem on deformation caused by 3, being greatly reduced by increase cooling system because of internal stresses release,
Still the slow release of a certain number of plates certain time internal cause internal stress after manufacture eventually leads to deformation, deformation
Plate can continue to use after secondary leveling processing rear portion aligning, and another part, which can not be aligned, to be scrapped, this
Cause great loss.
4, the limitation and the limitation of cooling time that doses is spat due to screw rod, cause the throughput rate of original production line very slow
Slowly, line speed is typically maintained in 3 meters/min~5 meter/min, and energy consumption is huge but not directly proportional to quantum of output.
Summary of the invention
To solve the above-mentioned problems, simple, safe and reliable, production efficiency that the purpose of the present invention is to provide a kind of structures
The production equipment of the realization composite board material producing technology high, production energy consumption is low.
According to an aspect of the invention, there is provided a kind of production equipment for realizing composite board material producing technology comprising
Sequentially connected core material unwinding device, core material transport process device, glue stations, set composite, essence roll set composite and after
Pipeline production line, core material transport process device include the first conveying device, the second conveying device, corona treatment plant, third conveying
Device and the first rack are sequentially installed with the first conveying device, the second conveying device and third conveying device in the first rack, and
Corona treatment plant, the length of corona treatment plant are as follows: 30-80cm are equipped with above two conveying devices.Surface is roughening and increases
Its wetability to polar solvent, these gas ions by shocking by electricity and penetrating by its molecular structure of the surface breakdown of print body, into
And processed surface molecular is aoxidized and polarized, ion electric shock erosion surface, so that increasing the adhesive ability of core surfaces.
In some embodiments, the first conveying device includes the first driving wheel, the first transmission chain, the first driven wheel, the
One synchronizes chain, the first synchronous sprocket wheel and the first conveying roller, and one end is equipped with first step sprocket wheel, the first conveying roller on the first conveying roller
Equipped with several, first synchronous the first synchronous sprocket wheel of chain link, the first driven wheel is arranged on the first conveying roller, and the first transmission chain connects
The first driving wheel and the first driven wheel are connect, the first conveying device structure is identical with third conveying device structure, passes through the first conveying
Plate is moved to below corona treatment plant by device.
In some embodiments, the second conveying device includes First Transition wheel, conveyer belt, the first adjustment mechanism, conveying
Band connection First Transition wheel and the first adjustment mechanism, the first adjustment mechanism are fixed in the first rack, and the first adjustment mechanism includes
Fixing piece, adjustment wheel, adjustment bolt and mounting groove, fixing piece offer mounting groove, and adjustment wheel is mounted on mounting groove, adjust spiral shell
Bolt withstands adjustment wheel, and fixing piece is mounted in the first rack, and corona treatment plant includes electrode, protective cover and potential device, protects
Shield is arranged on electrode, potential device connection electrode, and electrode is set to above conveyer belt, by existing using high-frequency high voltage
Processed frosting corona discharge and generate low temperature plasma, make frosting generate radical reaction and make polymer
It crosslinks.Surface is roughening and increases its wetability to polar solvent, these gas ions are printed by shocking by electricity and penetrating into
Its molecular structure of the surface breakdown of body, and then processed surface molecular is aoxidized and polarized, ion electric shock erosion surface, so that
Increase the adhesive ability of core surfaces.
In some embodiments, glue stations includes hot melt adhesive mechanism, the first plastic roll mechanism, the first gluing member,
Two plastic roll mechanisms, the second gluing member and the second rack, hot melt adhesive mechanism connect the first plastic roll mechanism and the second plastic roll mechanism, the
One plastic roll mechanism and the contact of the first gluing member, the second plastic roll mechanism and the contact of the second gluing member, hot melt adhesive mechanism includes molten
Glue groove, electric heating wire, temperature sensor, valve and processor, electric heating wire are arranged on the outside of colloidal sol slot, temperature sensor installation
In colloidal sol slot, electric heating wire and temperature sensor are all connected with processor, colloidal sol trench bottom be equipped with valve and with the first glue spreader
Structure and the second plastic roll mechanism connection make production line be able to use hot melt adhesive, realize new production work by hot melt adhesive mechanism
Skill reduces required time when solidifying.
In some embodiments, the first plastic roll mechanism include first storage glue groove, the first upper glue roller, second adjustment mechanism and
First fixed frame, the first storage glue groove is interior to be equipped with the first upper glue roller, and second adjustment mechanism connects the first upper glue roller, the first plastic roll mechanism
It is fixedly connected with the second rack by the first fixed frame, the structure of the first plastic roll mechanism is identical as the second plastic roll mechanism structure, and first
Gluing member includes the first glue spreader, third adjustment mechanism and the second fixed frame, and third adjustment mechanism connects the first glue spreader, the
One gluing member is fixedly connected with the second rack by the second fixed frame, and the first glue spreader and the first upper glue roller are in contact, and first applies
The top of rubber roller is equipped with the first scraper, and the second gluing member includes that the second glue spreader and third store glue groove, and the second glue spreader is set to
Third is store above glue groove, and the second glue spreader and the second upper glue roller are in contact, and second adjustment mechanism includes screw rod, threaded block, rotation
Handwheel and the first mounting base, screw rod are mounted on threaded block, and screw rod one end connects the rotation hand wheel other end and connects the first mounting base, the
One mounting base is equipped with the first upper glue roller, and the hot melt adhesive taken in storage glue groove can be glued by upper glue roller, can by adjusting component
Upper glue roller is adjusted at a distance from glue spreader.
In some embodiments, set composite includes the first unreeling structure, the second unreeling structure, composite structure and third
Rack, composite structure upper end are equipped with the first unreeling structure lower end and are equipped with the second unreeling structure, the first unreeling structure, the second unreeling machine
Structure and composite structure are installed in third rack, and composite structure is equipped at least one set of composite roll, and composite roll is connected with heating
Device, it is preliminary compound in the progress of compound unit, compound preceding preheating, guarantee combined temp on the one hand can be carried out to composite material；
On the other hand it can increase compound peeling force on the original basis.
In some embodiments, composite structure includes at least one set of composite roll, heating apparatus, the 5th adjustment mechanism and shell
Body, one group of composite roll are each one up and down, and heating apparatus heats composite roll, the 5th adjustment mechanism connection composite roll, composite roll,
Heating apparatus and the 5th adjustment mechanism are mounted in shell, and the first unreeling structure includes bracket, spool, motor, the second transition wheel
With third transition wheel, spool is rack-mount and connects in motor, and spool is detachably connected with bracket, and bracket is fixedly connected with machine
Frame, the second transition wheel are arranged on bracket, and third transition wheel is arranged on shell, the first unreeling structure structure and the second unreeling machine
The structure of structure is identical, is convenient for the material bonded to needs to be attached using unreeling structure, utilizes transition Wheel-guiding to compounding machine
It is carried out at structure compound.
The 5th adjustment mechanism includes sliding rail, the second mounting base, third mounting base in some embodiments, spring, and second
Mounting base is fixed, and third mounting base is arranged on the slide rail and can move back and forth on the slide rail on the slide rail, spring connection second
Mounting base and third mounting base, the second mounting base and third mounting base are equipped with composite roll, conveniently adapt to pair by adjusting device
The plate composite pressing of different-thickness, and stress is consistent.
In some embodiments, set composite is connected with essence and rolls set composite and rear pipeline production line, is rolled by essence
Set composite and rear pipeline production line are easy to implement pressure-sizing and overlay film, cutting etc. to composite board.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the production equipment that the present invention realizes composite board material producing technology；
Fig. 2 is the structural representation of the core material transport process device for the production equipment that the present invention realizes composite board material producing technology
Figure；
Fig. 3 is the structural schematic diagram of the glue stations for the production equipment that the present invention realizes composite board material producing technology；
Fig. 4 is the structural schematic diagram of the set composite for the production equipment that the present invention realizes composite board material producing technology.
Specific embodiment
The present invention is further illustrated With reference to embodiment.
Composite board material producing technology includes the following steps successively implemented:
(1), core material prepares: PVC foam plate, coiled material, and width is 800mm~2000mm；
(2), sided corona treatment: the specification of corona treatment equipment and time: corona machine power be 30KW, voltage be 5000~
15000V/ squares；
(3), hot melt adhesive gluing: is coated to the two sides or side of core material；
(4), preheat compound: the compound upper plate heating in two sides or side to core material carries out compound；
(5), essence rolls compound: the compound upper plate in two sides or side to core material is accurately pressurizeed compound；
(6), overlay film is cut: being enclosed protective film to the two sides of composite board, is cut by defined size；
(7), packing packaging finished product packing: is carried out to the composite board cut.
As shown in Figure 1, realizing that the production equipment of above-mentioned composite board material producing technology includes that core material unwinding device 1, core material are defeated
Processing unit 2, glue stations 3, set composite 4, essence is sent to roll set composite 5 and rear pipeline production line 6.It is compound by hot melt adhesive
Afterwards, it is not necessarily to high temperature and pressure and cooling and shaping, the length of production line is effectively shortened, reduces production energy consumption, greatly improve simultaneously
Production efficiency.By core material by sided corona treatment, then by hot melt glue spreading, carry out the aluminium sheet in outside or answering for other materials
Close, then carry out essence roll it is compound, finally by leveling pad pasting, subtract plate, cutting form finished product.By hot melt adhesive it is compound after, be not necessarily to
High temperature and pressure and cooling and shaping effectively shorten the length of production line, reduce production energy consumption, while substantially increasing production effect
Rate.
As shown in Fig. 2, core material transport process device 2 includes the first conveying device 21, the second conveying device 22, sided corona treatment
It is defeated to be sequentially installed with the first conveying device 21, second in first rack 25 for device 23, third conveying device 24 and the first rack 25
Device 22 and third conveying device 24 are sent, is equipped with corona treatment plant 23 above the second conveying device 22.Dress is unreeled by core material
Implementation of 1 realization to step in composite board material producing technology (1) is set, the placement to core material volume is simultaneously automatic anti-roll.
First conveying device 21 is synchronous including the first driving wheel 211, the first transmission chain 212, the first driven wheel 213, first
Chain 214, the first synchronous sprocket wheel 215 and the first conveying roller 216, one end is equipped with first step sprocket wheel 215 on the first conveying roller 216,
First conveying roller 216 is equipped with several, and the first synchronous chain 214 connects the first synchronous sprocket wheel 215, and the setting of the first driven wheel 213 is the
On one conveying roller 216, the first transmission chain 212 connects the first driving wheel 211 and the first driven wheel 213, passes through the first conveying device
21 are moved to plate below corona treatment plant.The structure of third conveying device 24 is identical as 21 structure of the first conveying device.
Second conveying device 22 includes transition wheel 221, conveyer belt 222, the first adjustment mechanism 223, the connection of conveyer belt 222 the
One transition wheel 221 and the first adjustment mechanism 223, the first adjustment mechanism 223 are fixed in the first rack 25, the first adjustment mechanism
223 include that fixing piece 2231, adjustment wheel 2232, adjustment bolt 2233 and mounting groove 2234, fixing piece 2231 offer mounting groove
2234, adjustment wheel 2232 is mounted on mounting groove 2234, and adjustment bolt 2233 withstands adjustment wheel 2232, and fixing piece 2232 is mounted on
In first rack 25, it is convenient for keeping being tensioned by conveyer belt 222 by adjusting bolt 2233.By the second conveying device 22 by corona
Processed plate is delivered to third conveying device 24.
Corona treatment plant 23 includes electrode 231, protective cover 232 and potential device 233, and electrode 31 is arranged in protective cover 232
On, 32 insulating materials of protective cover are made, and prevent outside operator from not touching generation security risk.Potential device 233 connects electricity
Pole 231 makes to mould by generating low temperature plasma in processed frosting corona discharge using high-frequency high voltage
Material surface generates radical reaction and crosslinks polymer.Surface is roughening and increases its wetability to polar solvent,
These gas ions are by shocking by electricity and penetrating by its molecular structure of the surface breakdown of print body, and then by processed surface molecular oxygen
Change and polarizes, ion electric shock erosion surface, so that increasing the adhesive ability of core surfaces.Conveyer belt is made of isolation material, leads to
It crosses conveyer belt made of isolation material and is easy to implement sided corona treatment.It is realized by corona treatment plant 23 and work is produced to composite board
The implementation of step (2) in skill, wherein corona machine power is 30KW, and voltage is 5000~15000V/ squares, corona treatment plant 23
Length be 30-80cm, corona time complete production line linear speed.
As shown in figure 3, glue stations 33 includes hot melt adhesive mechanism 31, the first plastic roll mechanism 32, the first gluing member 33, the
Two plastic roll mechanisms 34, the second gluing member 35 and the second rack 36, hot melt adhesive mechanism connect 31 and meet the first plastic roll mechanism 32 and second
Plastic roll mechanism 34, the first plastic roll mechanism 32 and the contact of the first gluing member 33, the second plastic roll mechanism 34 and the second gluing member 35
Contact makes production line be able to use hot melt adhesive by hot melt adhesive mechanism 31, realizes new production technology, reduces when solidifying
The required time.Realize implementation to step in composite board material producing technology (3) by glue stations 33, two sides to core material or
Person coats hot melt adhesive in side.
Hot melt adhesive mechanism 31 includes colloidal sol slot 311, electric heating wire 312, temperature sensor 313, valve 314 and processor
315, the setting of electric heating wire 312 is mounted in colloidal sol slot 311 in 311 outside of colloidal sol slot, temperature sensor 313, electric heating wire 312
Be all connected with processor 315 with temperature sensor 313,311 bottom of colloidal sol slot be equipped with valve 314 and with the first plastic roll mechanism 32 and the
The connection of two plastic roll mechanisms 34.Solidified hot melt adhesive is placed in colloidal sol slot 311 using preceding, is arranged using processor 315
The temperature of heating, in the not up to temperature of setting, 312 electrified regulation of electric heating wire in 311 outside of colloidal sol slot melts hot melt adhesive
Change, valve 314 is opened after being completely melt, the hot melt adhesive of liquid state is made to be circulated to the first plastic roll mechanism 32 and the second plastic roll mechanism
The first storage glue groove 321 and the second storage glue groove 341 in 34.
First plastic roll mechanism 32 includes that the first storage glue groove 321, the first upper glue roller 322, second adjustment mechanism 323 and first are solid
Determining frame 324, the first upper glue roller 322 is equipped in the first storage glue groove 321, second adjustment mechanism 323 connects the first upper glue roller 322, the
One plastic roll mechanism 32 is fixedly connected with the second rack 36 by the first fixed frame 324.First plastic roll mechanism 32 and the second plastic roll mechanism
34 structures are identical.
First gluing member 33 includes the first glue spreader 331, third adjustment portion mechanism 332 and the second fixed frame 333, third
It adjusting portion mechanism 332 and connects the first glue spreader 331, the first gluing member 33 is fixedly connected with rack 36 by the second fixed frame 333,
The distance between glue spreader can be adjusted by adjusting component.
First glue spreader 331 and the first upper glue roller 322 are in contact, and the top of the first glue spreader 331 is equipped with the first scraper
334, being in contact by the first glue spreader 331 and the first upper glue roller 322 can make to fill hot melt adhesive on glue spreader, scrape by first
Knife 334 is convenient for that the hot melt adhesive on glue spreader is made to be evenly distributed.
Second gluing member 35 includes the second glue spreader 351 and third stores glue groove 352, and the second glue spreader 351 is set to third
352 top of glue groove is store, the second glue spreader 351 and the second upper glue roller 342 are in contact, and pass through the second glue spreader 351 and the second gluing
Roller 342, which is in contact, can make to fill hot melt adhesive on glue spreader.It is equipped with the second scraper 353 above second glue spreader 351, passes through second
Scraper 353 is convenient for that the hot melt adhesive on glue spreader is made to be evenly distributed.
The first adjustment component 323 includes screw rod 3231, threaded block 3232, rotation hand wheel 3233 and mounting base 3234, screw rod
3231 are mounted in threaded block 3232, and 3231 one end of screw rod connects 3233 other end of rotation hand wheel and connects the first mounting base 3234,
First mounting base 3234 is equipped with the first upper glue roller 322, can be realized the movement to upper glue roller by screw rod 3231.
In the specific implementation, solidified hot melt adhesive is placed in colloidal sol slot 311 first, is arranged using processor 315
The temperature of heating, in the not up to temperature of setting, 312 electrified regulation of electric heating wire in 311 outside of colloidal sol slot melts hot melt adhesive
Change, valve 314 is opened after being completely melt, the hot melt adhesive of liquid state is made to be circulated to the first plastic roll mechanism 32 and the second plastic roll mechanism
The first storage glue groove 321 and the second storage glue groove 341 in 34；Pass through the adjustment of third adjustment mechanism 332 the according to the thickness of plate again
Distance between one glue spreader 331 and the second glue spreader 351, distance should be slightly less than the thickness of plate；Realization pair when plate is mobile
The gluing of plate two sides.
As shown in figure 4, set composite 4 includes including the first unreeling structure 41, the second unreeling structure 42,43 and of composite structure
Third rack 44,43 upper end of composite structure are equipped with 41 lower end of the first unreeling structure and are equipped with the second unreeling structure 42, the first unreeling machine
Structure 41, the second unreeling structure 42 and composite structure 43 are installed in third rack 44, and composite structure 43 is equipped at least one set
Composite roll 431, composite roll 431 are connected with heating apparatus 432, preliminary compound in the progress of compound unit, on the one hand can be to compound
Material carries out compound preceding preheating, guarantees combined temp；On the other hand it can increase compound peeling force on the original basis.
Composite structure 43 includes at least one set of composite roll 431, heating apparatus 432, the 5th adjustment mechanism 433 and shell 434,
One group of composite roll 431 is that each composite roll 431, heating apparatus 432 heat composite roll 431 up and down, the 5th adjustment mechanism 433
Composite roll 431 is connected, composite roll 431, heating apparatus 432 and the 5th adjustment mechanism 433 are mounted in shell 434, in compounding machine
Group progress is preliminary compound, and compound preceding preheating, guarantee combined temp on the one hand can be carried out to composite material；It on the other hand can be
Increase compound peeling force on original base.
Composite structure 43 is equipped with two groups of composite rolls, most energy saving while convenient for guaranteeing ready-made composite effect
Optimal heating apparatus 432, convenient for the accurate control to temperature, is conducive to multiple using heater strip and temperature sensor
The effect of conjunction, naturally it is also possible to which the temperature that the heating means for being heated using hot water pipeline, but being conducive to hot water pipeline are heated can only
It is confined to 100 degrees Celsius or less.
5th adjustment mechanism 433 includes sliding rail 4331, the second mounting base 4332, third mounting base 4333, spring 4334, and the
Two mounting bases 4332 are fixed on sliding rail 4331, and third mounting base 4333 is set on sliding rail 4331 and can be on sliding rail 4331
It moves back and forth, spring 4334 connects the second mounting base 4332 and third mounting base 4333, the second mounting base 4332 and third installation
Seat 4333 is equipped with composite roll 431, conveniently adapts to the plate composite pressing to different-thickness by the 5th adjustment mechanism 433, and
Stress is consistent.
First unreeling structure 41 includes bracket 411, spool 412, motor 413, the second transition wheel 414 and third transition wheel
415, spool 412 is mounted on bracket 411 and connects in motor 413, can be realized spool 412 by the rotation of motor 413
It unreels, spool 412 and bracket 411 are detachably connected the replacement being easy to implement to the adhesives installed on spool 412, bracket
411 are fixedly connected with third rack 44, and the second transition wheel 414 is arranged on bracket 411, and third transition wheel 414 is arranged in shell 434
On, be convenient for being attached the material that bonds of needs using unreeling structure 41, using at transition Wheel-guiding to composite structure 43 into
Row is compound.
First unreeling structure structure 41 is identical with the structure of the second unreeling structure 42, convenient for the standardization of product component.It is logical
Cross implementation of the realization of set composite 4 to step in composite board material producing technology (4), the compound upper plate in two sides or side to core material
Material heating carries out compound.
Implementation of the realization of set composite 5 to step in composite board material producing technology (5) is rolled by essence, to the two sides of core material
Or it the compound upper plate in side and is accurately pressurizeed compound.
The implementation to step in composite board material producing technology (6) is realized by rear pipeline production line 6, to the two sides of composite board
Protective film is enclosed, is cut by defined size.
Wherein essence rolls set composite 5 and rear pipeline production line 6 belongs to the prior art, does not repeat.
Step (7) finished product packing in composite board material producing technology: packing packaging is carried out to the composite board cut.
Hot melt adhesive is a kind of adhesive of plasticity, and room temperature is in solid state, can rapid link after heating and melting.Pass through benefit
Substitute vinyl polymer film with hot melt adhesive, change production technology and production equipment, through test of many times detect it have it is following
The advantages of:
(1) bonding is usually cemented from gluing to cooling rapidly, it is only necessary to Ji Shimiao or even several seconds time.
(2) bonding range glues material (such as polyolefin, paraffin paper, carbon paper) extensively to many materials, or even to generally acknowledged difficulty
It can also be bonded, especially with the connector of hot melt adhesive bonding, 105~106 times or more bendings can be subjected to without cracking.
(3) it can heat, repeatedly be bonded repeatedly.
(4) performance is stablized, convenient for storage transport.
(5) hot melt adhesive low in cost does not have solvent consumption, avoids the presence because of solvent, and makes adherend deformation, dislocation
With the disadvantages such as shrink, help to reduce cost, improve product quality；Hot melt adhesive in certain temperature range its physical state with temperature
Degree changes and changes, and chemical characteristic is constant, non-toxic and tasteless, belongs to environmental-protecting chemical product.
Above-described is only some embodiments of the present invention, it is noted that for those of ordinary skill in the art
For, under the premise of not departing from concept of the invention, other modification and improvement can also be made, these belong to this hair
Bright protection scope.
Claims (8)
1. realizing the production equipment of composite board material producing technology, which is characterized in that including sequentially connected core material unwinding device
(1), core material transport process device (2), glue stations (3), set composite (4), essence roll set composite (5) and rear pipeline production line
(6), the core material transport process device (2) includes the first conveying device (21), the second conveying device (22), corona treatment plant
(23), third conveying device (24) and the first rack (25) are sequentially installed with the first conveying device on first rack (25)
(21), the second conveying device (22) and third conveying device (24), the second conveying device (22) top are equipped with sided corona treatment
Device (23), the length of the corona treatment plant (23) are as follows: 30-80cm；The glue stations (3) includes hot melt adhesive mechanism
(31), the first plastic roll mechanism (32), the first gluing member (33), the second plastic roll mechanism (34), the second gluing member (35) and
Two racks (36), hot melt adhesive mechanism (31) the first plastic roll mechanism (32) of connection and the second plastic roll mechanism (34), described first
Plastic roll mechanism (32) and the first gluing member (33) contact, second plastic roll mechanism (34) and the second gluing member (35) connect
Touching, the hot melt adhesive mechanism (31) includes colloidal sol slot (311), electric heating wire (312), temperature sensor (313), valve (314)
With processor (315), electric heating wire (312) setting is on the outside of colloidal sol slot (311), temperature sensor (313) installation
In colloidal sol slot (311), the electric heating wire (312) and temperature sensor (313) are all connected with processor (315), the colloidal sol
Slot (311) bottom is equipped with valve (314) and is connected to the first plastic roll mechanism (32) and the second plastic roll mechanism (34).
2. the production equipment according to claim 1 for realizing composite board material producing technology, which is characterized in that described first is defeated
Sending device (21) includes the first driving wheel (211), the first transmission chain (212), the first driven wheel (213), the first synchronous chain
(214), the first synchronous sprocket wheel (215) and the first conveying roller (216), one end is equipped with first on first conveying roller (216)
It walks sprocket wheel (215), first conveying roller (216) is equipped with several, described first the first synchronous sprocket wheel of synchronous chain (214) connection
(215), first driven wheel (213) is arranged on the first conveying roller (216), the first transmission chain (212) connection first
Driving wheel (211) and the first driven wheel (213), the first conveying device (21) structure and third conveying device (24) structure phase
Together.
3. the production equipment according to claim 2 for realizing composite board material producing technology, which is characterized in that described second is defeated
Sending device (22) includes First Transition wheel (221), conveyer belt (222), the first adjustment mechanism (223), and the conveyer belt (222) is even
First Transition wheel (221) and the first adjustment mechanism (223) are connect, the first adjustment mechanism (223) is fixed on the first rack (25)
On, the first adjustment mechanism (223) includes fixing piece (2231), adjustment wheel (2232), adjustment bolt (2233) and mounting groove
(2234), the fixing piece (2231) offers mounting groove (2234), and the adjustment wheel (2232) is mounted on mounting groove (2234)
On, the adjustment bolt (2233) withstands adjustment wheel (2232), and the fixing piece (2231) is mounted on the first rack (25), institute
Stating corona treatment plant (23) includes electrode (231), protective cover (232) and potential device (233), and the protective cover (232) sets
It sets on electrode (231), potential device (233) connection electrode (231), the electrode (231) is set on conveyer belt (222)
Side.
4. the production equipment according to claim 1 for realizing composite board material producing technology, which is characterized in that first rolling
Gluing mechanism (32) includes the first storage glue groove (321), the first upper glue roller (322), second adjustment mechanism (323) and the first fixed frame
(324), the first upper glue roller (322) are equipped in first storage glue groove (321), second adjustment mechanism (323) connection first
Upper glue roller (322), first plastic roll mechanism (32) is fixedly connected the second rack (36) by the first fixed frame (324), described
The structure of first plastic roll mechanism (32) is identical as the second plastic roll mechanism (34) structure, and first gluing member (33) includes first
Glue spreader (331), third adjustment mechanism (332) and the second fixed frame (333), third adjustment mechanism (332) connection first
Glue spreader (331), first gluing member (33) is fixedly connected the second rack (36) by the second fixed frame (333), described
First glue spreader (331) and the first upper glue roller (322) are in contact, and the top of first glue spreader (331) is equipped with the first scraper
(334), second gluing member (35) includes the second glue spreader (351) and third storage glue groove (352), second glue spreader
(351) it is set to above third storage glue groove (352), second glue spreader (351) and the second upper glue roller (342) are in contact, described
Second adjustment mechanism (323) includes screw rod (3231), threaded block (3232), rotation hand wheel (3233) and the first mounting base
(3234), the screw rod (3231) is mounted on threaded block (3232), and described screw rod (3231) one end connects rotation hand wheel (3233)
The other end connects the first mounting base (3234), and first mounting base (3234) is equipped with the first upper glue roller (322).
5. the production equipment according to claim 1 for realizing composite board material producing technology, which is characterized in that the compound dress
It sets (4) and includes the first unreeling structure (41), the second unreeling structure (42), composite structure (43) and third rack (44), it is described multiple
It closes mechanism (43) upper end and is equipped with the first unreeling structure (41) lower end equipped with the second unreeling structure (42), first unreeling structure
(41), the second unreeling structure (42) and composite structure (43) are installed on third rack (44), on the composite structure (43)
Equipped at least one set of composite roll (431), the composite roll (431) is connected with heating apparatus (432).
6. the production equipment according to claim 5 for realizing composite board material producing technology, which is characterized in that the compounding machine
Structure (43) includes at least one set of composite roll (431), heating apparatus (432), the 5th adjustment mechanism (433) and shell (434), described
One group of composite roll (431) is each one up and down, and the heating apparatus (432) heats composite roll (431), the 5th adjustment machine
Structure (433) connects composite roll (431), and the composite roll (431), heating apparatus (432) and the 5th adjustment mechanism (433) are mounted on
In shell (434), first unreeling structure (41) includes bracket (411), spool (412), motor (423), the second transition wheel
(424) it is mounted on bracket (411) and is connected in motor (423), the volume with third transition wheel (425), the spool (412)
Axis (412) is detachably connected with bracket (411), and the bracket (411) is fixedly connected rack (44), second transition wheel
(424) it is arranged on bracket (411), the third transition wheel (425) is arranged on shell (434), first unreeling structure
(41) structure is identical with the structure of the second unreeling structure (42).
7. the production equipment according to claim 6 for realizing composite board material producing technology, which is characterized in that the described 5th adjusts
Complete machine structure (433) includes sliding rail (4331), the second mounting base (4332), third mounting base (4333), spring (4334), and described
Two mounting bases (4332) are fixed on sliding rail (4331), and the third mounting base (4333) is set on sliding rail (4331) and can
It is moved back and forth on sliding rail (4331), spring (4334) connection the second mounting base (4332) and third mounting base (4333),
Second mounting base (4332) and third mounting base (4333) are equipped with composite roll (431).
8. the production equipment according to claim 7 for realizing composite board material producing technology, which is characterized in that the compound dress
It sets (4) and is connected with essence and roll set composite (5) and rear pipeline production line (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710425261.1A CN107160812B (en) | 2017-06-07 | 2017-06-07 | Realize the production equipment of composite board material producing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710425261.1A CN107160812B (en) | 2017-06-07 | 2017-06-07 | Realize the production equipment of composite board material producing technology |
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| Publication Number | Publication Date |
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| CN107160812A CN107160812A (en) | 2017-09-15 |
| CN107160812B true CN107160812B (en) | 2019-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710425261.1A Active CN107160812B (en) | 2017-06-07 | 2017-06-07 | Realize the production equipment of composite board material producing technology |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108032589B (en) * | 2018-01-08 | 2024-02-13 | 上海大音希声新型材料有限公司 | Sandwich structure aerogel composite heat insulation product production line |
| CN110126312B (en) * | 2019-04-24 | 2021-05-25 | 广东领先环保科技有限公司 | Recyclable enhanced foaming sheet packaging material and preparation method thereof |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN112026192A (en) * | 2020-08-25 | 2020-12-04 | 广东东方广厦模块化建筑有限公司 | Composite board forming production line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463063Y (en) * | 2001-01-20 | 2001-12-05 | 蔡鹏鉫 | Hot melt adhesive doubling device for strip layer bonded product |
| CN1496783A (en) * | 2002-10-16 | 2004-05-19 | Ykk株式会社 | Manufacturing metod and equipment of sheet laminated aluminium section bar |
| CN202428751U (en) * | 2012-01-19 | 2012-09-12 | 无锡市顺达物流涂装设备有限公司 | Production line of metal surface fireproof compound plate |
-
2017
- 2017-06-07 CN CN201710425261.1A patent/CN107160812B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463063Y (en) * | 2001-01-20 | 2001-12-05 | 蔡鹏鉫 | Hot melt adhesive doubling device for strip layer bonded product |
| CN1496783A (en) * | 2002-10-16 | 2004-05-19 | Ykk株式会社 | Manufacturing metod and equipment of sheet laminated aluminium section bar |
| CN202428751U (en) * | 2012-01-19 | 2012-09-12 | 无锡市顺达物流涂装设备有限公司 | Production line of metal surface fireproof compound plate |
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| CN107160812A (en) | 2017-09-15 |
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