WO2022141472A1 - 三角胶胶片贴合系统 - Google Patents
三角胶胶片贴合系统 Download PDFInfo
- Publication number
- WO2022141472A1 WO2022141472A1 PCT/CN2020/142321 CN2020142321W WO2022141472A1 WO 2022141472 A1 WO2022141472 A1 WO 2022141472A1 CN 2020142321 W CN2020142321 W CN 2020142321W WO 2022141472 A1 WO2022141472 A1 WO 2022141472A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- frame
- film
- turntable
- ring
- pressing
- Prior art date
Links
- 239000011324 bead Substances 0.000 title abstract description 11
- 239000000945 filler Substances 0.000 title abstract 4
- 230000007246 mechanism Effects 0.000 claims abstract description 292
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 77
- 239000003292 glue Substances 0.000 claims description 63
- 238000004026 adhesive bonding Methods 0.000 claims description 59
- 238000005520 cutting process Methods 0.000 claims description 49
- 210000003746 feather Anatomy 0.000 claims description 49
- 238000005096 rolling process Methods 0.000 claims description 44
- 238000010030 laminating Methods 0.000 claims description 27
- 238000003892 spreading Methods 0.000 claims description 21
- 230000007480 spreading Effects 0.000 claims description 21
- 238000005086 pumping Methods 0.000 claims description 13
- 230000000181 anti-adherent effect Effects 0.000 claims description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000007142 ring opening reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 238000010092 rubber production Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/48—Bead-rings or bead-cores; Treatment thereof prior to building the tyre
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/48—Bead-rings or bead-cores; Treatment thereof prior to building the tyre
- B29D30/50—Covering, e.g. by winding, the separate bead-rings or bead-cores with textile material, e.g. with flipper strips
Definitions
- the invention relates to a tire production equipment, in particular to an apex film laminating system.
- Tire production equipment includes tire building machines, tire bead ring machines, tire setting vulcanizers, bladder vulcanizers, cushion belt vulcanizers, inner tube joint machines and inner tube vulcanizers, as well as tire machinery, tire refurbishment machinery, reclaimed rubber production machinery and some Auxiliary equipment, such as apex and steel rim laminating machines for rubber tires, traditional apex and steel rim laminating machines for rubber tires are mostly complicated, and the process stability is poor. equipment, less universal.
- the purpose of the present invention is to provide a apex film laminating system with good lamination effect and strong versatility.
- the present invention is an apex film bonding system, including a traveler feeding mechanism, a traveler bonding mechanism, a film feeding mechanism, and a film bonding mechanism.
- the discharge end of the traveler feeding mechanism is connected with the traveler fitting mechanism, the traveler fitting mechanism is opposite to the film fitting mechanism and can work together, and the discharging end of the film feeding mechanism is connected with the film fitting mechanism.
- the wire ring feeding mechanism includes a ring feeding frame, more than one ring placing frame, a gantry frame, a grabbing mechanism, and a transfer mechanism; the more than one ring placing frame is installed on the ring feeding frame, and the lower end of the gantry frame is installed. It is fixed on the ring feeding frame and is located on one side of the ring placing frame.
- the grabbing mechanism is installed on the upper part of the gantry frame.
- the feeding end of the loading mechanism is connected, the transferring mechanism is installed on the ring feeding frame, and the discharging end of the transferring mechanism is connected with the wire ring fitting mechanism.
- the ring placing rack is provided with a plurality of arc-shaped grooves arranged side by side for placing the wire rings.
- the transfer mechanism includes a transfer linear module, a transfer mobile frame, an expansion cylinder, an expansion disk, an expansion shaft, an expansion linkage mechanism, a plurality of expansion heads, and a plurality of magnets; the transfer linear module is installed in the ring.
- the lower end of the moving frame is fixed on the slider of the moving linear module, the cylinder of the expansion cylinder is fixed on the upper part of the moving frame, and the rod end of the piston rod of the expansion cylinder is connected to the expansion link mechanism.
- the center of the expansion link mechanism and the center of the expansion plate are both rotatably sleeved on the expansion shaft, the expansion shaft is vertically fixed on the free end of the transfer frame, and the outer ends of the expansion link mechanism are respectively fixed with multiple Expansion head, a plurality of expansion heads are respectively slid in the plurality of guide grooves of the expansion plate, the plurality of expansion heads are arranged and evenly distributed along the radial direction of the expansion plate, and a plurality of magnets are equally and evenly installed on the expansion plate.
- the wire ring fitting mechanism includes a ring fitting frame, a lateral moving mechanism, a lateral moving frame, a ring turntable mechanism, a ring spreading mechanism, multiple sets of anti-gluing mechanisms, and two sets of rolling mechanisms;
- the lateral moving mechanism is installed On the ring fitting frame, the lower end of the lateral moving frame is installed on the lateral moving mechanism, the ring turntable mechanism is installed on the upper part of the horizontal moving frame, and the multiple groups of anti-falling glue mechanisms and ring spreading mechanisms are installed on the upper part of the ring turntable mechanism , the two sets of rolling mechanisms are opposite and are installed on the lateral movement mechanism.
- the lateral movement mechanism includes a lateral guide rail, a lateral slide plate, a lateral motor, a lateral pulley set, and a lateral screw rod;
- the lateral guide rail is installed on the ring-fitting frame, the lateral slide plate is slidably connected to the lateral guide rail, and the lateral motor is installed on the ring
- the output shaft of the transverse motor is attached to the frame and is connected to one end of the transverse screw rod through the transverse pulley group.
- the turntable mechanism includes a turntable motor, a turntable pulley set, a turntable shaft, and a turntable; the turntable motor is installed on the upper part of the lateral moving frame, the turntable motor is connected with the inner end of the turntable shaft through the turntable pulley set, and the middle part of the turntable shaft is rotatable The turntable is fixedly sleeved on the outer end of the turntable shaft.
- the rolling mechanism includes a rolling frame, a rolling cylinder and a rolling wheel; the rolling frame is fixed on the ring fitting frame, and the cylinder body of the rolling cylinder is fixed on the rolling frame, and the rolling frame is fixed on the rolling frame.
- the rod end of the piston rod of the pressing cylinder is connected with the rolling wheel.
- the ring-pulling mechanism includes a stretching cylinder, a stretching disc, a plurality of stretching rods, and a plurality of stretching seats; the cylinder body of the stretching cylinder is fixed at the center of the turntable on the ring turntable mechanism, and the piston rod of the cylinder is stretched.
- the rod ends are connected with the center of the spreader plate, the inner ends of the multiple spreader rods are respectively hinged with the outer edges of the spreader disk, the outer ends of the multiple spreader rods are respectively hinged with the inner ends of the multiple spreader seats, and the multiple spreader rods are respectively hinged. Equidistant and evenly distributed, the outer edge of the opening seat is provided with grooves for supporting the traveler.
- the anti-gluing mechanism includes multiple groups of anti-gluing units, and the multiple sets of anti-gluing units are equidistantly and evenly installed on the periphery of the turntable on the turntable mechanism;
- the anti-gluing unit includes anti-gluing guide rails, anti-gluing guide
- the slide plate, the anti-falling glue cylinder, the anti-falling glue connecting rod, the anti-falling glue head, the anti-falling glue screw rod, the anti-falling glue handle, the anti-falling glue guide rail is fixed on the turntable, and the anti-falling glue sliding plate is slidably connected to the anti-falling glue
- the cylinder body of the anti-falling glue cylinder is fixed on the front of the anti-falling glue sliding plate.
- the other end of the anti-falling glue connecting rod is connected with the anti-falling glue head
- the anti-falling glue handle is fixed on the top of the anti-falling glue screw rod
- the anti-falling glue screw rod is rotatably installed on the turntable
- the anti-falling glue screw rod is installed on the turntable.
- the middle part is screwed on the back of the anti-falling rubber sliding plate to drive the anti-falling rubber sliding plate to move up and down.
- the film feeding mechanism includes a film feeding frame, a feeding frame, a film conveying belt, a film roller, a film guiding wheel group, a film cutting mechanism, a plurality of film pressing mechanisms, and a frame lifting mechanism; one end of the feeding frame is hinged on the film.
- the top of the feeding frame, the other end of the feeding frame is hinged with the frame lifting mechanism, the film conveying belt is installed in the feeding frame, the film roller is installed at one end of the feeding frame and is located at the discharge end of the film conveying belt, and the film guiding wheel set is installed in the feeding frame
- the inner side of the film conveyor is located on one side of the film conveying belt.
- the film cutting mechanism and a plurality of film pressing mechanisms are installed on the feeding frame and are located directly above the film conveying belt.
- the film guide wheel group is composed of a wheel frame and a plurality of guide wheels; the plurality of guide wheels are arranged at equal distances and intervals along the length direction of the wheel frame.
- the film cutting mechanism includes a cutting frame, a cutting cylinder and a cutting knife; the cutting frame is installed on the feeding frame, the cylinder body of the cutting cylinder is fixed on the cutting frame, and the piston rod of the cutting cylinder is fixed on the cutting frame. The end is connected with the cutting knife, and the cutting knife extends to the film conveyor belt.
- the film pressing mechanism includes a pressing frame, a pressing handle, a pressing screw, a pressing guide rod, a roller frame and a pressing roller; the pressing frame is installed on the feeding frame, and the pressing handle is fixed on the pressing At one end of the screw, the pressing screw is rotatably installed on the pressing frame, the middle of the pressing screw is screwed with the roller frame, the roller frame is movably sleeved on the pressing guide rod, and the pressing guide rod is fixedly installed on the On the pressing frame, the pressing roller is rotatably installed on the bottom surface of the roller frame, and the pressing roller extends to the conveyor belt and is opposite to the film guide wheel group, so as to press the apex on the conveyor belt.
- the film bonding mechanism includes a forming drum power device and a forming drum; the forming drum and the forming drum power device are connected in a detachable manner.
- the forming drum power device includes a film laminating frame, a telescopic motor, a telescopic pulley set, a telescopic clutch, a telescopic shaft, a telescopic shaft sleeve, a drum rotating motor, and a drum pulley set; the telescopic motor is installed on the film laminating frame.
- the telescopic motor is connected with the telescopic clutch through the telescopic pulley set, the telescopic clutch is connected with the outer end of the telescopic shaft, and the middle gap of the telescopic shaft is inserted in the telescopic shaft sleeve;
- the drum rotating motor is installed on the outer side of the film bonding frame , the drum rotating motor is connected with the outer end of the telescopic shaft sleeve through the drum pulley group.
- the forming drum comprises a drum shaft sleeve, an inner drum shaft, a feather cylinder, a push seat, an involute turntable, a plurality of turning frames, a feather turntable, a plurality of feather brackets, a plurality of feathers, a plurality of modules, and a module suction cup;
- the inner end of the inner drum shaft is sleeved with the inner end of the telescopic shaft on the power device of the forming drum, the outer end of the inner drum shaft is connected with the involute turntable, and a plurality of feather brackets are all slidably connected to the chute of the involute turntable.
- the inner end of the drum shaft sleeve is sleeved with the inner end of the telescopic shaft sleeve on the forming drum power device, and the outer end of the drum shaft sleeve is connected with the feather turntable;
- the cylinder body of the feather cylinder is fixed on the boss of the drum shaft sleeve ,
- the piston rod end of the feather cylinder is connected with the outer side of the push seat,
- the push seat gap is sleeved on the drum bushing,
- the inner side of the push seat is hinged with the outer ends of a plurality of turning frames, and the inner ends of the plurality of turning frames are respectively connected with the plurality of turning frames.
- each feather is hinged, the inner ends of a plurality of feathers are respectively equidistant and evenly hinged on the outer edge of the feather turntable, and a plurality of modules are respectively attached to the outer walls of the plurality of feathers, on one of the diaphragms
- a die suction cup is installed to absorb the apex.
- the film bonding mechanism also includes a gluing mechanism, which is installed on the forming drum power device; the gluing mechanism includes a gluing frame, a gluing Z-axis module, a gluing X-axis module, a gluing rubber wheel; the lower end of the gluing frame is vertically fixed on the film laminating frame, the gluing Z-axis module is installed on the upper part of the gluing frame, and the gluing X-axis module is fixedly installed on the bottom of the gluing Z-axis module. On the slider, the gluing wheel is fixedly installed on the slider of the gluing X-axis module, and the gluing wheel extends toward the die.
- the film feeding mechanism includes two film conveying belts and three film pressing mechanisms; the two film conveying belts are installed in the feeding frame and connected to each other, and the film cutting mechanism is arranged between the three film pressing mechanisms .
- the present invention has the following advantages: 1. Since the wire ring fitting mechanism of the present invention consists of a ring fitting frame, a lateral movement mechanism, a lateral movement frame, a ring turntable mechanism, a ring spreader mechanism, and multiple groups of anti-fall glues It is composed of a mechanism and a rolling mechanism, and the whole volume is small; and the rolling mechanism is used for exhaust, compaction and shaping rolling after the traveler and the apex glue are laminated, which ensures the effective fit of the apex and the traveler.
- the inner end of the telescopic shaft on the power device of the forming drum in the film bonding mechanism of the present invention is sleeved with the inner end of the inner shaft of the drum on the forming drum
- the inner end of the telescopic sleeve on the power device of the forming drum is connected to the drum shaft on the forming drum.
- the inner end of the sleeve is sleeved, so that the forming drum and the forming drum power device are connected in a detachable manner.
- the wire ring feeding mechanism of the present invention includes a ring feeding frame, more than one ring placing frame, a gantry frame, a grabbing mechanism, and a transfer mechanism, a plurality of wire rings are neatly placed in the ring placing frame, and the grabbing mechanism .
- the transfer mechanism sends the traveler to the traveler fitting mechanism, which has the advantages of stable and reliable action.
- the film feeding mechanism of the present invention includes a film feeding frame, a feeding frame, a film conveying belt, a film roller, a film guide wheel group, a film cutting mechanism, a plurality of film pressing mechanisms, a film guiding wheel group and a plurality of film pressing materials
- the mechanism presses the two sides of the apex on the conveyor belt respectively, and firmly positions the apex, so that the film cutting mechanism can accurately cut the material, which has the advantage of accurate cutting.
- FIG. 1 is a front view of the present invention.
- Figure 2 is a side view of the present invention.
- Figure 3 is a plan view of the present invention.
- Fig. 4 is an axonometric view of the traveler feeding mechanism of the present invention.
- Fig. 5 is an axonometric view of the transfer mechanism in the traveler feeding mechanism of the present invention.
- FIG. 6 is a positive axonometric view of the traveler fitting mechanism of the present invention.
- FIG. 7 is a rear perspective view of the traveler fitting mechanism of the present invention.
- Figure 8 is a top isometric view of the film feeding mechanism of the present invention.
- Figure 9 is a bottom axonometric view of the film feeding mechanism of the present invention.
- Figure 10 is an axonometric view of the film bonding mechanism of the present invention.
- Figure 11 is a cross-sectional view of the film bonding mechanism of the present invention.
- Figure 12 is a cross-sectional axonometric view of the forming drum in the film bonding mechanism of the present invention.
- the present invention is an apex film bonding system, including a traveler feeding mechanism 1 , a traveler bonding mechanism 2 , a film feeding mechanism 3 , and a film bonding mechanism 4 .
- the discharge end of the traveler feeding mechanism 1 is connected with the traveler fitting mechanism 2.
- the traveler fitting mechanism 2 is opposite to the film fitting mechanism 4 and can work together.
- the discharge end of the film feeding mechanism 3 is connected to the film.
- the fitting mechanism 4 is connected.
- the traveler feeding mechanism 1 includes a ring feeding frame 11, two ring placing racks 12, a gantry 13, a grabbing mechanism 14, and a transferring mechanism 15; the two rings are placed
- the frame 12 is installed on the ring feeding frame 11, the lower end of the gantry frame 13 is fixed on the ring feeding frame 11 and is located on one side of the ring placing frame 12, the grabbing mechanism 14 is installed on the upper part of the gantry frame 13, and the grabbing mechanism 14
- the first working position and the second working position are respectively connected with the discharge end of the ring placing frame 12 and the feeding end of the transfer mechanism 15.
- the transfer mechanism 15 is installed on the ring feeding frame 11 and the discharge end of the transfer mechanism 15
- the material end is connected with the traveler fitting mechanism 2 .
- the ring placing frame 12 is provided with a plurality of arc-shaped grooves 121 arranged side by side for placing the traveler.
- the grasping mechanism 14 can be a manipulator.
- the transfer mechanism 15 includes a transfer linear module 151, a transfer moving frame 152, an expansion cylinder 153, an expansion disk 154, an expansion shaft 155, an expansion link mechanism 156, three expansion heads 157, and three magnets 158;
- the transfer linear module 151 is installed on the ring feeding frame 11, the lower end of the transfer mobile frame 152 is fixed on the slider of the transfer linear module 151, and the cylinder body of the expansion cylinder 153 is fixed on the transfer mobile frame 152.
- the rod end of the piston rod of the expansion cylinder 153 is connected with one end of the expansion link mechanism 153.
- the center of the expansion link mechanism 153 and the center of the expansion disk 154 are both rotatably sleeved on the expansion shaft 155, and the expansion shaft 155 is fixed vertically.
- the outer ends of the expansion link mechanism 153 are respectively fixed with three expansion heads 157.
- the three expansion heads 157 are respectively slid into the three guide grooves 1541 of the expansion plate 154.
- the three expansion heads 157 are radially arranged and evenly distributed along the expansion disk 154 , and the three magnets 158 are equally spaced and evenly installed on the expansion disk 154 .
- the working principle of the traveler feeding mechanism 1 the grabbing mechanism 14 grabs the traveler 10 from the ring placing frame 12, and sends the traveler 10 to the magnet 158 of the transfer mechanism 15, and the magnet 158 attracts the traveler 10,
- the expansion cylinder 153 drives the three expansion heads 157 to move outward through the expansion link mechanism 156 to support the traveler 10.
- the transfer mechanism 15 moves to the traveler fitting mechanism 2, and the traveler fitting mechanism 2 moves the traveler 10. clamp.
- the traveler fitting mechanism 2 includes a ring fitting frame 21 , a lateral movement mechanism 22 , a lateral movement frame 23 , a ring turntable mechanism 24 , a ring spreading mechanism 25 , and multiple sets of anti-falling mechanisms.
- the lateral movement mechanism 22 includes a lateral guide rail 221, a lateral slide plate 222, a lateral motor 223, a lateral pulley set 224, and a lateral screw rod 225;
- the lateral motor 223 is installed on the ring-fitted frame 21 and the output shaft of the lateral motor 223 is connected to one end of the lateral screw rod 225 through the lateral pulley set 224.
- the screw nut on the upper part is screwed to drive the transverse sliding plate 222 to move back and forth along the transverse guide rail 221 .
- the turntable mechanism 24 includes a turntable motor 241, a turntable pulley group 242, a turntable shaft 243, and a turntable 244; The inner ends are connected, the middle part of the turntable shaft 243 is rotatably passed through the upper part of the lateral moving frame 23 , and the turntable 244 is fixedly sleeved on the outer end of the turntable shaft 243 .
- the ring spreading mechanism 25 includes a spreading cylinder 251 , a spreading disc 252 , a plurality of spreading rods 253 , and a plurality of spreading seats 254 ;
- the end of the piston rod of the opening cylinder 251 is connected to the center of the opening plate 252, the inner ends of the multiple opening rods 253 are hinged with the outer edge of the opening plate 252, respectively, and the outer ends of the multiple opening rods 253 are respectively connected with the
- the inner end of the spreader seat 254 is hinged, and the plurality of spreader rods 253 are equally spaced and evenly distributed.
- the outer edge of the spreader seat 254 is provided with a groove 2541 for supporting the bead ring.
- the anti-glue mechanism 26 includes a plurality of groups of anti-glue units 260 , and the multiple sets of anti-glue units 260 are equidistantly and evenly installed on the periphery of the turntable 244 on the turntable mechanism 24 ; the anti-glue unit 260 includes an anti-glue unit 260 .
- the rolling mechanism 27 has two groups, which are opposite to each other; the rolling mechanism 27 includes a rolling frame 271, a rolling cylinder 272, and a rolling wheel 273; the rolling frame 271 is fixed on the ring On the frame 21 , the cylinder body of the rolling cylinder 272 is fixed on the rolling frame 271 , and the rod end of the piston rod of the rolling cylinder 272 is connected with the rolling wheel 273 .
- the working principle of the traveler ring fitting mechanism 2 the ring spreader mechanism 25 expands outward to support the traveler ring 10, the lateral movement mechanism 22 drives the ring turntable mechanism 24 and the ring spreader mechanism 25 to the film sticking mechanism 4. Move, the apex on the film bonding mechanism 4 is sleeved on the traveler 10, and multiple groups of anti-falling mechanisms 26 prevent the apex from falling down.
- the lateral movement mechanism 22 drives the ring
- the turntable mechanism 24 and the ring opening mechanism 25 move back, and at the same time, the two groups of rolling mechanisms 27 continuously roll the apex and the traveler 10 that are sleeved together to complete the tight combination of the apex and the traveler 10 .
- the film feeding mechanism 3 includes a film feeding frame 31, a feeding frame 32, a film conveying belt 33, a film roller 34, a film guide wheel set 35, a film cutting mechanism 36, a plurality of film pressing
- the feeding mechanism 37 and the frame lifting mechanism 38 one end of the feeding frame 32 is hinged on the top of the film feeding frame 31, the other end of the feeding frame 32 is hinged with the frame lifting mechanism 38, the film conveying belt 33 is installed in the feeding frame 32, and the film roller 34 is installed at one end of the feeding frame 32 and is located at the discharge end of the film conveying belt 33, the film guide wheel group 35 is installed on the inner side of the feeding frame 31 and is located at one side of the film conveying belt 33, a film cutting mechanism 36, a plurality of film
- the pressing mechanisms 37 are all installed on the feeding frame 31 and are located just above the film conveying belt 33 .
- the film guide wheel group 35 is composed of a wheel frame 351 and a plurality of guide wheels 352 ; the plurality of guide wheels 352 are arranged at equal distances and intervals along the length direction of the wheel frame 351 .
- the film cutting mechanism 36 includes a cutting frame 361 , a cutting cylinder 362 and a cutting knife 363 ; the cutting frame 361 is installed on the feeding frame 31 , and the cylinder body of the cutting cylinder 362 is fixed on the cutting frame 361 , the rod end of the piston rod of the cutting cylinder 362 is connected with the cutting knife 363 , and the cutting knife 363 extends to the film conveying belt 33 .
- the frame lifting mechanism 38 includes a lifting motor 381, a lifting screw 382, a lifting block 383, and a lifting connecting rod 384; The lower end is connected, the middle part of the lifting screw 382 is screwed into the lifting block 383, the lower end of the lifting connecting rod 384 is connected with the lifting block 383, and the upper end of the lifting connecting rod 384 is hinged on the feeding frame 32, which can lift the feeding frame 32 upward.
- the two film conveying belts 33 are both installed in the feeding frame 32 and connected to each other, and the film cutting mechanism 36 is arranged on the Between the three film pressing mechanisms 37 .
- the film pressing mechanism 37 includes a pressing frame 371, a pressing handle 372, a pressing screw 373, a pressing guide rod 374, a roller frame 375, and a pressing roller 376;
- the pressing frame 371 is installed on the feeding frame 31
- the pressing handle 372 is fixed on one end of the pressing screw 373
- the pressing screw 373 is rotatably installed on the pressing frame 371
- the middle of the pressing screw 373 is screwed with the roller frame 375
- the roller frame 375 is movable Sleeve on the pressing guide rod 374
- the pressing guide rod 374 is fixedly installed on the pressing frame 371
- the pressing roller 376 is rotatably installed on the bottom surface of the roller frame 375
- the pressing roller 376 extends to the conveyor belt 33 and is connected with the conveyor belt 33.
- the film guide wheel set 35 is opposite to press the apex on the conveyor belt 33 .
- the working principle of the film feeding mechanism 3 the apex is fed into the film conveying belt 33, and the film guide wheel group 35 cooperates with the film pressing mechanism 37 to hold the two sides of the apex to keep the apex flat.
- the film cutting mechanism 36 cuts the apex according to the needs, so that the apex has an accurate length, and is then sent to the next process by the film conveyor belt 33.
- the film bonding mechanism 4 includes a forming drum power device 41 , a forming drum 42 , and a gluing mechanism 43 ; the forming drum 42 and the forming drum power device 41 are powered in a detachable manner , the gluing mechanism 43 is installed on the film attaching frame 411 of the forming drum power device 41 .
- the forming drum power device 41 includes a film bonding frame 411, a telescopic motor 412, a telescopic pulley set 413, a telescopic clutch 414, a telescopic shaft 415, a telescopic shaft sleeve 416, a drum rotating motor 417, and a drum pulley set 418;
- the motor 412 is installed on the outside of the film sticking frame 411, the telescopic motor 412 is connected with the telescopic clutch 414 through the telescopic pulley set 413, the telescopic clutch 414 is connected with the outer end of the telescopic shaft 415, and the middle gap of the telescopic shaft 415 is inserted through the telescopic shaft
- the drum rotating motor 417 is installed on the outer side of the film attaching frame 411, and the drum rotating motor 417 is connected with the outer end of the telescopic shaft sleeve 416 through the drum pulley group 418.
- the forming drum 42 includes a drum shaft sleeve 421, a drum inner shaft 422, a feather cylinder 423, a push seat 424, an involute turntable 425, a plurality of turning frames 426, a feather turntable 427, a plurality of feather brackets 428, and a plurality of feathers 429.
- the inner end of the drum inner shaft 422 is sleeved with the inner end of the telescopic shaft 415 on the forming drum power device 41, and the outer end of the drum inner shaft 422 is connected with the involute turntable 425 , a plurality of feather brackets 428 are all slidably connected in the chute 4251 of the involute turntable;
- the inner end of the drum shaft sleeve 421 is sleeved with the inner end of the telescopic shaft sleeve 416 on the forming drum power device 41, and the drum shaft sleeve 421
- the outer end of the feather cylinder 423 is connected to the feather turntable 427;
- the cylinder body of the feather cylinder 423 is fixed on the boss 4211 of the drum bushing 421, and the piston rod end of the feather cylinder 423 is connected to the outer side of the push seat 424, and the push seat 424 clearance sleeve Connected to the drum shaft s
- a plurality of modules 4210 are respectively attached to the outer walls of the plurality of feathers 429, and a module suction cup is installed on one of the diaphragms 4210 for suction apex.
- the gluing mechanism 43 includes a gluing frame 431, a gluing Z-axis module 432, a gluing X-axis module 433, and a gluing wheel 434; the lower end of the gluing frame 431 is vertically fixed on the film laminating frame On 411, the gluing Z-axis module 432 is installed on the upper part of the gluing frame 431, the gluing X-axis module 433 is fixedly installed on the slider of the gluing Z-axis module 432, and the gluing wheel 434 is fixedly installed on the gluing On the slider of the X-axis module 433 , the gluing wheel 434 extends toward the die 4210 .
- the working principle of the film bonding mechanism 4 According to the size of the tire, different forming drums 42 are selected, the forming drum 42 is sleeved on the forming drum power device 41, and the forming drum power device 41 drives the forming drum 42 to rotate.
- the feather bracket 428 moves and expands outward along the chute 4251 on the involute turntable 425 under the action of centrifugal force.
- the feather cylinder 423 drives the feather 429 to expand through the push seat 424 and the feather bracket 428, and the apex is turned over and sleeved on the steel wire.
- the pressing wheel 434 on the pressing mechanism 43 presses on the surface of the apex.
- the working principle of the present invention 1. As shown in Figures 4 and 5, the grabbing mechanism 14 in the traveler feeding mechanism 1 grabs the traveler 10 from the ring placing frame 12 , and send the traveler 10 to the magnet 158 of the transfer mechanism 15, the magnet 158 adsorbs the traveler 10, the expansion cylinder 153 drives the three expansion heads 157 to move outward through the expansion link mechanism 156, and supports the traveler 10. , the transfer mechanism 15 moves to the traveler fitting mechanism 2 , and the traveller fitting mechanism 2 clamps the traveler 10 .
- the ring spreading mechanism 25 in the traveler fitting mechanism 2 expands outward to support the traveler 10, and the lateral movement mechanism 22 drives the ring turntable mechanism 24 and the ring spreading mechanism. 25 moves to the film bonding mechanism 4, the apex on the film bonding mechanism 4 is sleeved on the traveler 10, and multiple sets of anti-falling mechanisms 26 prevent the apex from falling down.
- the lateral movement mechanism 22 drives the ring turntable mechanism 24 and the ring opening mechanism 25 to move back, and at the same time, the rolling mechanism 27 continuously rolls the apex and the traveler 10 that are sleeved together to complete the apex and the traveler 10. tightly bound.
- the apex is fed into the film conveying belt 33 in the film feeding mechanism 3, and the film guide wheel group 35 cooperates with the film pressing mechanism 37 to hold the two sides of the apex and keep it.
- the film cutting mechanism 36 cuts the apex as required, so that the apex has an accurate length, and is then sent to the next process by the film conveying belt 33.
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- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
Abstract
本发明公开了一种三角胶胶片贴合系统，包括钢丝圈送料机构、钢丝圈贴合机构、胶片送料机构、胶片贴合机构；所述钢丝圈送料机构的出料端与钢丝圈贴合机构衔接，钢丝圈贴合机构与胶片贴合机构相对而设且可配合工作，胶片送料机构的出料端与胶片贴合机构衔接。由于本发明胶片贴合机构中成型鼓动力装置上伸缩轴的内端与成型鼓上鼓内轴的内端套接，成型鼓动力装置上伸缩轴套的内端与成型鼓上鼓轴套的内端套接，使得成型鼓与成型鼓动力装置是以可拆卸的方式连接的，生产时，可根据橡胶胎的尺寸，选用不同尺寸的成型鼓，具有通用性强的优点。
Description
本发明涉及一种轮胎生产设备，特别是涉及一种三角胶胶片贴合系统。
轮胎生产设备包括轮胎成型机、轮胎钢丝圈机械、轮胎定型硫化机、胶囊硫化机、垫带硫化机、内胎接头机和内胎硫化机，以及力车胎机械、轮胎翻修机械、再生胶生产机械和一些辅助设备，如橡胶胎用三角胶与钢圈贴合机，传统的橡胶胎用三角胶与钢圈贴合机机构大都较为复杂，工艺稳定性较差，橡胶胎的尺寸不同就需要用不同的设备，通用性较差。
本发明的目的在于提供一种贴合效果好、通用性强的三角胶胶片贴合系统。
为实现上述目的，本发明的技术解决方案是：本发明是一种三角胶胶片贴合系统，包括钢丝圈送料机构、钢丝圈贴合机构、胶片送料机构、胶片贴合机构。
所述钢丝圈送料机构的出料端与钢丝圈贴合机构衔接，钢丝圈贴合机构与胶片贴合机构相对而设且可配合工作，胶片送料机构的出料端与胶片贴合机构衔接。
所述钢丝圈送料机构包括圈送料机架、一个以上的圈放置架、龙门架、抓取机构、移载机构；所述一个以上的圈放置架安装在圈送料机架上，龙门架的下端固定在圈送料机架上且位于圈放置架的一侧，抓取机构安装在龙门架的上部，抓取机构的第一工作位和第二工作位分别与圈放置架的出料端和移载机构的进料端衔接，移载机构安装在圈送料机架上且移载机构的出料端与钢丝圈贴合机构衔接。
所述圈放置架上设有多个并排设置的弧形槽，用于放置钢丝圈。
所述移载机构包括移载直线模组、移载移动架、膨胀气缸、膨胀盘、膨胀轴、膨胀连杆机构、多个膨胀头、多块磁铁；所述移载直线模组安装在圈送料机架上，移载移动架的下端固定在移载直线模组的滑块上，膨胀气缸的缸体固定在移载移动架的上部，膨胀气缸的活塞杆杆端与膨胀连杆机构的一端连接，膨胀连杆机构的中央和膨胀盘的中央皆可旋转的套接在膨胀轴上，膨胀轴垂直固定在移载移动架的自由端，膨胀连杆机构的外端分别固定有多个膨胀头，多个膨胀头分别滑接在膨胀盘的多个导向槽内，多个膨胀头沿膨胀盘径向设置且均匀分布，多块磁铁等距、均匀的安装在膨胀盘上。
所述钢丝圈贴合机构包括圈贴合机架、横向移动机构、横向移动架、圈转盘机构、圈撑开机构、多组防倒胶机构、两组滚压机构；所述横向移动机构安装在圈贴合机架上，横向移动架的下端安装在横向移动机构上，圈转盘机构安装在横向移动架的上部，多组防倒胶机构和圈撑开机构皆安装在圈转盘机构的上部，两组滚压机构相对而设且皆安装在横向移动机构上。
所述横向移动机构包括横向导轨、横向滑板、横向电机、横向皮带轮组、横向丝杆；所述横向导轨安装在圈贴合机架上，横向滑板滑接在横向导轨上，横向电机安装在圈贴合机架上且横向电机的输出轴通过横向皮带轮组与横向丝杆的一端连接，横向丝杆的中部与安装在横向滑板上的丝杆螺母螺接，驱动横向滑板沿横向导轨来回移动。
所述圈转盘机构包括转盘电机、转盘皮带轮组、转盘轴、转盘；所述转盘电机安装在横向移动架的上部，转盘电机通过转盘皮带轮组与转盘轴的内端连接，转盘轴的中部可旋转的穿置在横向移动架的上部，转盘固定套接在转盘轴的外端。
所述滚压机构包括滚压机架、滚压气缸、滚压轮；所述的滚压机架固定在圈贴合机架上，滚压气缸的缸体固定在滚压机架上，滚压气缸的活塞杆杆端与滚压轮连接。
所述圈撑开机构包括撑开气缸、撑开盘、多根撑开杆、多个撑开座；所述撑开气缸的缸体固定在圈转盘机构上转盘的中央，撑开气缸的活塞杆杆端与撑开盘中央连接，多根撑开杆的内端分别与撑开盘的外沿铰接，多根撑开杆的外端分别与多个撑开座的内端铰接且多根撑开杆等距、均匀分布，撑开座的外沿设有用于支撑钢丝圈的凹槽。
所述防倒胶机构包括多组防倒胶单元，该多组防倒胶单元等距、均匀安装在圈转盘机构上转盘的周边；所述防倒胶单元包括防倒胶导轨、防倒胶滑板、防倒胶气缸、防倒胶连杆、防倒胶头、防倒胶丝杆、防倒胶把手，所述防倒胶导轨固定在转盘上，防倒胶滑板滑接在防倒胶导轨上，防倒胶气缸的缸体固定在防倒胶滑板正面上，防倒胶气缸的活塞杆杆端与防倒胶连杆的一端连接，防倒胶连杆的中部铰接在防倒胶滑板上，防倒胶连杆的另一端与防倒胶头连接，防倒胶把手固定在防倒胶丝杆的顶部，防倒胶丝杆可转动的安装在转盘上，防倒胶丝杆的中部螺接在防倒胶滑板的背面，驱动防倒胶滑板上下移动。
所述胶片送料机构包括胶片送料架、送料框架、胶片输送带、胶片滚轮、胶片导向轮组、胶片切料机构、多个胶片压料机构、框架升降机构；所述送料框架的一端铰接在胶片送料架顶部，送料框架的另一端与框架升降机构铰接，胶片输送带安装在送料框架内，胶片滚轮安装在送料框架的一端且位于胶片输送带的出料端，胶片导向轮组安装在送料框架的内侧且位于胶片输送带的一侧，胶片切料机构、多个胶片压料机构皆安装在送料框架上且位于胶片输送带的正上方。
所述胶片导向轮组由轮架和多个导向轮组成；所述多个导向轮沿轮架的长度方向等距、间隔设置。
所述胶片切料机构包括切料架、切料气缸、切料刀；所述切料架安装在送料框架上，切料气缸的缸体固定在切料架上，切料气缸的活塞杆杆端与切料刀连接，切料刀伸向胶片输送带。
所述胶片压料机构包括压料架、压料把手、压料丝杆、压料导杆、滚轮架、压料滚轮；所述压料架安装在送料框架上，压料把手固定在压料丝杆的一端，压料丝杆可转动的安装在压料架上，压料丝杆的中部与滚轮架螺接，滚轮架活动套接在压料导杆上，压料导杆固定安装在压料架上，压料滚轮可旋转的安装在滚轮架的底面，压料滚轮伸向输送带并与胶片导向轮组相对，以便压紧输送带上的三角胶。
所述胶片贴合机构包括成型鼓动力装置和成型鼓；所述成型鼓与成型鼓动力装置以可拆卸的方式动力连接。
所述成型鼓动力装置包括胶片贴合机架、伸缩电机、伸缩皮带轮组、伸缩离合器、伸缩轴、伸缩轴套、鼓旋转电机、鼓皮带轮组；所述伸缩电机安装在胶片贴合机架的外侧，伸缩电机通过伸缩皮带轮组与伸缩离合器连接，伸缩离合器与伸缩轴的外端连接，伸缩轴的中部间隙穿置在伸缩轴套内；所述鼓旋转电机安装在胶片贴合机架的外侧，鼓旋转电机通过鼓皮带轮组与伸缩轴套的外端连接。
所述成型鼓包括鼓轴套、鼓内轴、羽根气缸、推座、渐开线转盘、多个翻转架、羽根转盘、多个羽根支架、多个羽根、多块模片、模片吸盘；所述鼓内轴的内端与成型鼓动力装置上的伸缩轴内端套接，鼓内轴的外端与渐开线转盘连接，多个羽根支架皆滑接在渐开线转盘的滑槽内，鼓轴套的内端与成型鼓动力装置上的伸缩轴套内端套接，鼓轴套的外端与羽根转盘连接；所述羽根气缸的缸体固定在鼓轴套的凸台上，羽根气缸的活塞杆杆端与推座的外侧连接，推座间隙套接在鼓轴套上，推座的内侧与多个翻转架的外端铰接，多个翻转架的内端分别与多个羽根的外端铰接，多个羽根的内端分别等距、均匀的铰接在羽根转盘的外沿上，多块模片分别贴附在多个羽根的外壁上，在其中的一个膜片上安装有模片吸盘，用于吸附三角胶。
所述胶片贴合机构还包括压胶机构，该压胶机构安装在成型鼓动力装置上；所述压胶机构包括压胶机架、压胶Z轴模组、压胶X轴模组、压胶轮；所述压胶机架下端垂直固定在胶片贴合机架上，压胶Z轴模组安装在压胶机架上部，压胶X轴模组固定安装在压胶Z轴模组的滑块上，压胶轮固定安装在压胶X轴模组的滑块上且压胶轮伸向模片。
所述胶片送料机构包括两条胶片输送带和三个胶片压料机构；所述两条胶片输送带皆安装在送料框架内且相互衔接，胶片切料机构设置在三个胶片压料机构之间。
采用上述方案后，本发明具有以下优点：1、由于本发明钢丝圈贴合机构由圈贴合机架、横向移动机构、横向移动架、圈转盘机构、圈撑开机构、多组防倒胶机构、滚压机构组成，整个体积较小；且滚压机构用于钢丝圈与三角胶覆合后的排气、压实和定型滚压，确保了三角胶与钢丝圈的有效贴合。
2、由于本发明胶片贴合机构中成型鼓动力装置上伸缩轴的内端与成型鼓上鼓内轴的内端套接，成型鼓动力装置上伸缩轴套的内端与成型鼓上鼓轴套的内端套接，使得成型鼓与成型鼓动力装置是以可拆卸的方式连接的，生产时，可根据橡胶胎的尺寸，选用不同尺寸的成型鼓，具有通用性强的优点。
3、由于本发明钢丝圈送料机构包括圈送料机架、一个以上的圈放置架、龙门架、抓取机构、移载机构，多个钢丝圈被整齐放置在圈放置架内，通过抓取机构、移载机构将钢丝圈送入钢丝圈贴合机构，具有动作稳定可靠的优点。
4、由于本发明胶片送料机构包括胶片送料架、送料框架、胶片输送带、胶片滚轮、胶片导向轮组、胶片切料机构、多个胶片压料机构，胶片导向轮组与多个胶片压料机构分别顶压在置于输送带上的三角胶的两侧，将三角胶牢牢的定位，以便胶片切料机构准确的切料，具有切料准确的优点。
下面结合附图和具体实施例对本发明作进一步的说明。
图1是本发明的正视图。
图2是本发明的侧视图。
图3是本发明的俯视图。
图4是本发明钢丝圈送料机构的轴测图。
图5是本发明钢丝圈送料机构中移载机构的轴测图。
图6是本发明钢丝圈贴合机构的正向轴测图。
图7是本发明钢丝圈贴合机构的后向轴测图。
图8是本发明胶片送料机构的俯视轴测图。
图9是本发明胶片送料机构的仰视轴测图。
图10是本发明胶片贴合机构的轴测图。
图11是本发明胶片贴合机构的剖视图。
图12是本发明胶片贴合机构中成型鼓的剖视轴测图。
图中标号：钢丝圈送料机构1，钢丝圈贴合机构2，胶片送料机构3，胶片贴合机构4。
圈送料机架11，二个圈放置架12，龙门架13，抓取机构14，移载机构15，弧形槽121，移载直线模组151，移载移动架152，膨胀气缸153，膨胀盘154，膨胀轴155，膨胀连杆机构156，三个膨胀头157，三块磁铁158，钢丝圈10。
圈贴合机架21，横向移动机构22，横向移动架23，圈转盘机构24，圈撑开机构25，多组防倒胶机构26，两组滚压机构27，横向导轨221，横向滑板222，横向电机223，横向皮带轮组224，横向丝杆225，转盘电机241，转盘皮带轮组242，转盘轴243，转盘244；凹槽2541，防倒胶单元260，防倒胶导轨261，防倒胶滑板262，防倒胶气缸263，防倒胶连杆264，防倒胶头265，防倒胶丝杆266，防倒胶把手267，滚压机架271，滚压气缸272，滚压轮273。
胶片送料架31，送料框架32，胶片输送带33，胶片滚轮34，胶片导向轮组35，胶片切料机构36，多个胶片压料机构37，框架升降机构38，轮架351，导向轮352，切料架361，切料气缸362，切料刀363，升降电机381，升降丝杆382，升降块383，升降连接杆384，压料架371，压料把手372，压料丝杆373，压料导杆374，滚轮架375，压料滚轮376。
成型鼓动力装置41，成型鼓42，压胶机构43，贴合机架411，胶片贴合机架411，伸缩电机412，伸缩皮带轮组413，伸缩离合器414，伸缩轴415，伸缩轴套416，鼓旋转电机417，鼓皮带轮组418，鼓轴套421，鼓内轴422，羽根气缸423，推座424，渐开线转盘425，多个翻转架426，羽根转盘427，多个羽根支架428，多个羽根429，多块模片4210，模片吸盘，滑槽4251，压胶机架431，压胶Z轴模组432，压胶X轴模组433，压胶轮434。
如图1-图3所示，本发明是一种三角胶胶片贴合系统，包括钢丝圈送料机构1、钢丝圈贴合机构2、胶片送料机构3、胶片贴合机构4。
所述钢丝圈送料机构1的出料端与钢丝圈贴合机构2衔接，钢丝圈贴合机构2与胶片贴合机构4相对而设且可配合工作，胶片送料机构3的出料端与胶片贴合机构4衔接。
如图4、图5所示，所述钢丝圈送料机构1包括圈送料机架11、二个圈放置架12、龙门架13、抓取机构14、移载机构15；所述二个圈放置架12安装在圈送料机架11上，龙门架13的下端固定在圈送料机架11上且位于圈放置架12的一侧，抓取机构14安装在龙门架13的上部，抓取机构14的第一工作位和第二工作位分别与圈放置架12的出料端和移载机构15的进料端衔接，移载机构15安装在圈送料机架11上且移载机构15的出料端与钢丝圈贴合机构2衔接。
所述圈放置架12上设有多个并排设置的弧形槽121，用于放置钢丝圈。
所述抓取机构14可采用机械手。
所述移载机构15包括移载直线模组151、移载移动架152、膨胀气缸153、膨胀盘154、膨胀轴155、膨胀连杆机构156、三个膨胀头157、三块磁铁158；所述移载直线模组151安装在圈送料机架11上，移载移动架152的下端固定在移载直线模组151的滑块上，膨胀气缸153的缸体固定在移载移动架152的上部，膨胀气缸153的活塞杆杆端与膨胀连杆机构153的一端连接，膨胀连杆机构153的中央和膨胀盘154的中央皆可旋转的套接在膨胀轴155上，膨胀轴155垂直固定在移载移动架152的自由端，膨胀连杆机构153的外端分别固定有三个膨胀头157，三个膨胀头157分别滑接在膨胀盘154的三个导向槽1541内，三个膨胀头157沿膨胀盘154径向设置且均匀分布，三块磁铁158等距、均匀的安装在膨胀盘154上。
所述钢丝圈送料机构1工作原理：抓取机构14从圈放置架12内抓取钢丝圈10，并将钢丝圈10送至移载机构15的磁铁158处，磁铁158将钢丝圈10吸附，膨胀气缸153通过膨胀连杆机构156驱动三个膨胀头157向外移动，将钢丝圈10撑住，移载机构15移动到钢丝圈贴合机构2处，钢丝圈贴合机构2将钢丝圈10夹住。
如图6、图7所示，所述钢丝圈贴合机构2包括圈贴合机架21、横向移动机构22、横向移动架23、圈转盘机构24、圈撑开机构25、多组防倒胶机构26、两组滚压机构27；所述横向移动机构22安装在圈贴合机架21上，横向移动架23的下端安装在横向移动机构22上，圈转盘机构24安装在横向移动架22的上部，多组防倒胶机构26和圈撑开机构25皆安装在圈转盘机构24的上部，两组滚压机构27相对而设且皆安装在横向移动机构22上。
所述横向移动机构22包括横向导轨221、横向滑板222、横向电机223、横向皮带轮组224、横向丝杆225；所述横向导轨221安装在圈贴合机架21上，横向滑板222滑接在横向导轨221上，横向电机223安装在圈贴合机架21上且横向电机223的输出轴通过横向皮带轮组224与横向丝杆225的一端连接，横向丝杆225的中部与安装在横向滑板222上的丝杆螺母螺接，驱动横向滑板222沿横向导轨221来回移动。
所述圈转盘机构24包括转盘电机241、转盘皮带轮组242、转盘轴243、转盘244；所述转盘电机241安装在横向移动架23的上部，转盘电机241通过转盘皮带轮组242与转盘轴243的内端连接，转盘轴243的中部可旋转的穿置在横向移动架23的上部，转盘244固定套接在转盘轴243的外端。
所述圈撑开机构25包括撑开气缸251、撑开盘252、多根撑开杆253、多个撑开座254；所述撑开气缸251的缸体固定在圈转盘机构24上转盘244的中央，撑开气缸251的活塞杆杆端与撑开盘252中央连接，多根撑开杆253的内端分别与撑开盘252的外沿铰接，多根撑开杆253的外端分别与多个撑开座254的内端铰接且多根撑开杆253等距、均匀分布，撑开座254的外沿设有用于支撑钢丝圈的凹槽2541。
所述防倒胶机构26包括多组防倒胶单元260，该多组防倒胶单元260等距、均匀安装在圈转盘机构24上转盘244的周边上；所述防倒胶单元260包括防倒胶导轨261、防倒胶滑板262、防倒胶气缸263、防倒胶连杆264、防倒胶头265、防倒胶丝杆266、防倒胶把手267；所述防倒胶导轨261固定在转盘244上，防倒胶滑板262滑接在防倒胶导轨261上，防倒胶气缸263的缸体固定在防倒胶滑板262正面上，防倒胶气缸263的活塞杆杆端与防倒胶连杆264的一端连接，防倒胶连杆264的中部铰接在防倒胶滑板262上，防倒胶连杆264的另一端与防倒胶头265连接，防倒胶把手267固定在防倒胶丝杆266的顶部，防倒胶丝杆266可转动的安装在转盘244上，防倒胶丝杆266的中部螺接在防倒胶滑板262的背面，驱动防倒胶滑板262上下移动。
所述滚压机构27有两组，相对而设；所述滚压机构27包括滚压机架271、滚压气缸272、滚压轮273；所述的滚压机架271固定在圈贴合机架21上，滚压气缸272的缸体固定在滚压机架271上，滚压气缸272的活塞杆杆端与滚压轮273连接。
所述钢丝圈贴合机构2的工作原理：所述圈撑开机构25向外展开，撑住钢丝圈10，横向移动机构22驱动圈转盘机构24、圈撑开机构25向胶片贴合机构4移动，胶片贴合机构4上的三角胶套接在钢丝圈10上，多组防倒胶机构26防止三角胶倒下，三角胶完成与钢丝圈10的套接后；横向移动机构22驱动圈转盘机构24、圈撑开机构25向回移动，同时，两组滚压机构27不断的滚压套接在一起的三角胶与钢丝圈10，完成三角胶与钢丝圈10的紧密结合。
如图8、图9所示，所述胶片送料机构3包括胶片送料架31、送料框架32、胶片输送带33、胶片滚轮34、胶片导向轮组35、胶片切料机构36、多个胶片压料机构37、框架升降机构38；所述送料框架32的一端铰接在胶片送料架31顶部，送料框架32的另一端与框架升降机构38铰接，胶片输送带33安装在送料框架32内，胶片滚轮34安装在送料框架32的一端且位于胶片输送带33的出料端，胶片导向轮组35安装在送料框架31的内侧且位于胶片输送带33的一侧，胶片切料机构36、多个胶片压料机构37皆安装在送料框架31上且位于胶片输送带33的正上方。
所述胶片导向轮组35由轮架351和多个导向轮352组成；所述多个导向轮352沿轮架351的长度方向等距、间隔设置。
所述胶片切料机构36包括切料架361、切料气缸362、切料刀363；所述切料架361安装在送料框架31上，切料气缸362的缸体固定在切料架361上，切料气缸362的活塞杆杆端与切料刀363连接，切料刀363伸向胶片输送带33。
所述框架升降机构38包括升降电机381、升降丝杆382、升降块383、升降连接杆384；所述升降电机381安装在胶片送料架32上，升降电机381的输出轴与升降丝杆382的下端连接，升降丝杆382的中部螺接在升降块383内，升降连接杆384的下端与升降块383连接，升降连接杆384的上端铰接在送料框架32上，可向上顶起送料框架32。
在本实施例中，所述胶片输送带33有两条，胶片压料机构37有三个；所述两条胶片输送带33皆安装在送料框架32内且相互衔接，胶片切料机构36设置在三个胶片压料机构37之间。
所述胶片压料机构37包括压料架371、压料把手372、压料丝杆373、压料导杆374、滚轮架375、压料滚轮376；所述压料架371安装在送料框架31上，压料把手372固定在压料丝杆373的一端，压料丝杆373可转动的安装在压料架371上，压料丝杆373的中部与滚轮架375螺接，滚轮架375活动套接在压料导杆374上，压料导杆374固定安装在压料架371上，压料滚轮376可旋转的安装在滚轮架375的底面，压料滚轮376伸向输送带33并与胶片导向轮组35相对，以便压紧输送带33上的三角胶。
所述的胶片送料机构3工作原理：三角胶被送入胶片输送带33，胶片导向轮组35与胶片压料机构37配合，将三角胶的两侧顶住，保持三角胶的平整，在胶片输送带33的中部，胶片切料机构36根据需要将三角胶切断，使得三角胶具有准确的长度，再由胶片输送带33送至下一道工序。
如图10-图12所示，所述胶片贴合机构4包括成型鼓动力装置41、成型鼓42、压胶机构43；所述成型鼓42与成型鼓动力装置41以可拆卸的方式动力连接，压胶机构43安装在成型鼓动力装置41的胶片贴合机架411上。
所述成型鼓动力装置41包括胶片贴合机架411、伸缩电机412、伸缩皮带轮组413、伸缩离合器414、伸缩轴415、伸缩轴套416、鼓旋转电机417、鼓皮带轮组418；所述伸缩电机412安装在胶片贴合机架411的外侧，伸缩电机412通过伸缩皮带轮组413与伸缩离合器414连接，伸缩离合器414与伸缩轴415的外端连接，伸缩轴415的中部间隙穿置在伸缩轴套416内；所述鼓旋转电机417安装在胶片贴合机架411的外侧，鼓旋转电机417通过鼓皮带轮组418与伸缩轴套416的外端连接。
所述成型鼓42包括鼓轴套421、鼓内轴422、羽根气缸423、推座424、渐开线转盘425、多个翻转架426、羽根转盘427、多个羽根支架428、多个羽根429、多块模片4210、模片吸盘；所述鼓内轴422的内端与成型鼓动力装置41上的伸缩轴415内端套接，鼓内轴422的外端与渐开线转盘425连接，多个羽根支架428皆滑接在渐开线转盘的滑槽4251内；所述鼓轴套421的内端与成型鼓动力装置41上的伸缩轴套416内端套接，鼓轴套421的外端与羽根转盘427连接；所述羽根气缸423的缸体固定在鼓轴套421的凸台4211上，羽根气缸423的活塞杆杆端与推座424的外侧连接，推座424间隙套接在鼓轴套421上，推座424的内侧与多个翻转架426的外端铰接，多个翻转架426的内端分别与多个羽根429的外端铰接，多个羽根429的内端分别等距、均匀的铰接在羽根转盘427的外沿上，多块模片4210分别贴附在多个羽根429的外壁上，在其中的一个膜片4210上安装有模片吸盘，用于吸附三角胶。
所述压胶机构43包括压胶机架431、压胶Z轴模组432、压胶X轴模组433、压胶轮434；所述压胶机架431下端垂直固定在胶片贴合机架411上，压胶Z轴模组432安装在压胶机架431上部，压胶X轴模组433固定安装在压胶Z轴模组432的滑块上，压胶轮434固定安装在压胶X轴模组433的滑块上且压胶轮434伸向模片4210。
所述胶片贴合机构4的工作原理：根据轮胎的尺寸，选取不同的成型鼓42，将成型鼓42套接在成型鼓动力装置41上，成型鼓动力装置41驱动成型鼓42旋转，多个羽根支架428在离心力的作用下沿渐开线转盘425上的滑槽4251向外移动、展开，羽根气缸423通过推座424、羽根支架428驱动羽根429展开，将三角胶翻转并套接在钢丝圈贴合机构2上，同时，压胶机构43上的压胶轮434压在三角胶的表面上。
如图1-图3所示，本发明的工作原理：1、结合图4、图5所示，所述钢丝圈送料机构1中的抓取机构14从圈放置架12内抓取钢丝圈10，并将钢丝圈10送至移载机构15的磁铁158处，磁铁158将钢丝圈10吸附，膨胀气缸153通过膨胀连杆机构156驱动三个膨胀头157向外移动，将钢丝圈10撑住，移载机构15移动到钢丝圈贴合机构2处，钢丝圈贴合机构2将钢丝圈10夹住。
2、结合图6、图7所示，所述钢丝圈贴合机构2中的圈撑开机构25向外展开，撑住钢丝圈10，横向移动机构22驱动圈转盘机构24、圈撑开机构25向胶片贴合机构4移动，胶片贴合机构4上的三角胶套接在钢丝圈10上，多组防倒胶机构26防止三角胶倒下，三角胶完成与钢丝圈10的套接后；横向移动机构22驱动圈转盘机构24、圈撑开机构25向回移动，同时，滚压机构27不断的滚压套接在一起的三角胶与钢丝圈10，完成三角胶与钢丝圈10的紧密结合。
3、结合图8、图9所示，三角胶被送入胶片送料机构3中的胶片输送带33，胶片导向轮组35与胶片压料机构37配合，将三角胶的两侧顶住，保持三角胶的平整，在胶片输送带33的中部，胶片切料机构36根据需要将三角胶切断，使得三角胶具有准确的长度，再由胶片输送带33送至下一道工序。
4、结合图10-图12所示，根据轮胎的尺寸，选取胶片贴合机构4中不同的成型鼓42，将成型鼓42套接在成型鼓动力装置41上，成型鼓动力装置41驱动成型鼓42旋转，多个羽根支架428在离心力的作用下沿渐开线转盘425上的滑槽4251向外移动、展开，羽根气缸423通过推座424、羽根支架428驱动羽根429展开，将三角胶翻转并套接在钢丝圈贴合机构2上，同时，压胶机构43上的压胶轮434压在三角胶的表面上。
以上所述，仅为本发明较佳实施例而已，故不能以此限定本发明实施的范围，即依本发明申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本发明专利涵盖的范围内。
Claims (12)
- 一种三角胶胶片贴合系统，其特征在于：包括钢丝圈送料机构、钢丝圈贴合机构、胶片送料机构、胶片贴合机构；所述钢丝圈送料机构的出料端与钢丝圈贴合机构衔接，钢丝圈贴合机构与胶片贴合机构相对而设且可配合工作，胶片送料机构的出料端与胶片贴合机构衔接；所述钢丝圈贴合机构包括圈贴合机架、横向移动机构、横向移动架、圈转盘机构、圈撑开机构、多组防倒胶机构、两组滚压机构；所述横向移动机构安装在圈贴合机架上，横向移动架的下端安装在横向移动机构上，圈转盘机构安装在横向移动架的上部，多组防倒胶机构和圈撑开机构皆安装在圈转盘机构的上部，两组滚压机构相对而设且皆安装在横向移动机构上。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述横向移动机构包括横向导轨、横向滑板、横向电机、横向皮带轮组、横向丝杆；所述横向导轨安装在圈贴合机架上，横向滑板滑接在横向导轨上，横向电机安装在圈贴合机架上且横向电机的输出轴通过横向皮带轮组与横向丝杆的一端连接，横向丝杆的中部与安装在横向滑板上的丝杆螺母螺接，驱动横向滑板沿横向导轨来回移动。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述圈转盘机构包括转盘电机、转盘皮带轮组、转盘轴、转盘；所述转盘电机安装在横向移动架的上部，转盘电机通过转盘皮带轮组与转盘轴的内端连接，转盘轴的中部可旋转的穿置在横向移动架的上部，转盘固定套接在转盘轴的外端。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述圈撑开机构包括撑开气缸、撑开盘、多根撑开杆、多个撑开座；所述撑开气缸的缸体固定在圈转盘机构上转盘的中央，撑开气缸的活塞杆杆端与撑开盘中央连接，多根撑开杆的内端分别与撑开盘的外沿铰接，多根撑开杆的外端分别与多个撑开座的内端铰接且多根撑开杆等距、均匀分布，撑开座的外沿设有用于支撑钢丝圈的凹槽。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述防倒胶机构包括多组防倒胶单元，该多组防倒胶单元等距、均匀安装在圈转盘机构上转盘的周边；所述防倒胶单元包括防倒胶导轨、防倒胶滑板、防倒胶气缸、防倒胶连杆、防倒胶头、防倒胶丝杆、防倒胶把手，所述防倒胶导轨固定在转盘上，防倒胶滑板滑接在防倒胶导轨上，防倒胶气缸的缸体固定在防倒胶滑板正面上，防倒胶气缸的活塞杆杆端与防倒胶连杆的一端连接，防倒胶连杆的中部铰接在防倒胶滑板上，防倒胶连杆的另一端与防倒胶头连接，防倒胶把手固定在防倒胶丝杆的顶部，防倒胶丝杆可转动的安装在转盘上，防倒胶丝杆的中部螺接在防倒胶滑板的背面，驱动防倒胶滑板上下移动。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述胶片贴合机构包括成型鼓动力装置和成型鼓；所述成型鼓与成型鼓动力装置以可拆卸的方式动力连接；所述成型鼓动力装置包括胶片贴合机架、伸缩电机、伸缩皮带轮组、伸缩离合器、伸缩轴、伸缩轴套、鼓旋转电机、鼓皮带轮组；所述伸缩电机安装在胶片贴合机架的外侧，伸缩电机通过伸缩皮带轮组与伸缩离合器连接，伸缩离合器与伸缩轴的外端连接，伸缩轴的中部间隙穿置在伸缩轴套内；所述鼓旋转电机安装在胶片贴合机架的外侧，鼓旋转电机通过鼓皮带轮组与伸缩轴套的外端连接；所述成型鼓包括鼓轴套、鼓内轴、羽根气缸、推座、渐开线转盘、多个翻转架、羽根转盘、多个羽根支架、多个羽根、多块模片、模片吸盘；所述鼓内轴的内端与成型鼓动力装置上的伸缩轴内端套接，鼓内轴的外端与渐开线转盘连接，多个羽根支架皆滑接在渐开线转盘的滑槽内，鼓轴套的内端与成型鼓动力装置上的伸缩轴套内端套接，鼓轴套的外端与羽根转盘连接；所述羽根气缸的缸体固定在鼓轴套的凸台上，羽根气缸的活塞杆杆端与推座的外侧连接，推座间隙套接在鼓轴套上，推座的内侧与多个翻转架的外端铰接，多个翻转架的内端分别与多个羽根的外端铰接，多个羽根的内端分别等距、均匀的铰接在羽根转盘的外沿上，多块模片分别贴附在多个羽根的外壁上，在其中的一个膜片上安装有模片吸盘，用于吸附三角胶。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述钢丝圈送料机构包括圈送料机架、一个以上的圈放置架、龙门架、抓取机构、移载机构；所述一个以上的圈放置架安装在圈送料机架上，龙门架的下端固定在圈送料机架上且位于圈放置架的一侧，抓取机构安装在龙门架的上部，抓取机构的第一工作位和第二工作位分别与圈放置架的出料端和移载机构的进料端衔接，移载机构安装在圈送料机架上且移载机构的出料端与钢丝圈贴合机构衔接；所述移载机构包括移载直线模组、移载移动架、膨胀气缸、膨胀盘、膨胀轴、膨胀连杆机构、多个膨胀头、多块磁铁；所述移载直线模组安装在圈送料机架上，移载移动架的下端固定在移载直线模组的滑块上，膨胀气缸的缸体固定在移载移动架的上部，膨胀气缸的活塞杆杆端与膨胀连杆机构的一端连接，膨胀连杆机构的中央和膨胀盘的中央皆可旋转的套接在膨胀轴上，膨胀轴垂直固定在移载移动架的自由端，膨胀连杆机构的外端分别固定有多个膨胀头，多个膨胀头分别滑接在膨胀盘的多个导向槽内，多个膨胀头沿膨胀盘径向设置且均匀分布，多块磁铁等距、均匀的安装在膨胀盘上。
- 根据权利要求7所述的三角胶胶片贴合系统，其特征在于：所述圈放置架上设有多个并排设置的弧形槽，用于放置钢丝圈。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述胶片贴合机构还包括压胶机构，该压胶机构安装在成型鼓动力装置上；所述压胶机构包括压胶机架、压胶Z轴模组、压胶X轴模组、压胶轮；所述压胶机架下端垂直固定在胶片贴合机架上，压胶Z轴模组安装在压胶机架上部，压胶X轴模组固定安装在压胶Z轴模组的滑块上，压胶轮固定安装在压胶X轴模组的滑块上且压胶轮伸向模片。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述胶片送料机构包括胶片送料架、送料框架、胶片输送带、胶片滚轮、胶片导向轮组、胶片切料机构、多个胶片压料机构、框架升降机构；所述送料框架的一端铰接在胶片送料架顶部，送料框架的另一端与框架升降机构铰接，胶片输送带安装在送料框架内，胶片滚轮安装在送料框架的一端且位于胶片输送带的出料端，胶片导向轮组安装在送料框架的内侧且位于胶片输送带的一侧，胶片切料机构、多个胶片压料机构皆安装在送料框架上且位于胶片输送带的正上方；所述胶片导向轮组由轮架和多个导向轮组成；所述多个导向轮沿轮架的长度方向等距、间隔设置；所述胶片切料机构包括切料架、切料气缸、切料刀；所述切料架安装在送料框架上，切料气缸的缸体固定在切料架上，切料气缸的活塞杆杆端与切料刀连接，切料刀伸向胶片输送带；所述胶片压料机构包括压料架、压料把手、压料丝杆、压料导杆、滚轮架、压料滚轮；所述压料架安装在送料框架上，压料把手固定在压料丝杆的一端，压料丝杆可转动的安装在压料架上，压料丝杆的中部与滚轮架螺接，滚轮架活动套接在压料导杆上，压料导杆固定安装在压料架上，压料滚轮可旋转的安装在滚轮架的底面，压料滚轮伸向输送带并与胶片导向轮组相对，以便压紧输送带上的三角胶。
- 根据权利要求10所述的三角胶胶片贴合系统，其特征在于：所述胶片送料机构包括两条胶片输送带和三个胶片压料机构；所述两条胶片输送带皆安装在送料框架内且相互衔接，胶片切料机构设置在三个胶片压料机构之间。
- 根据权利要求1所述的三角胶胶片贴合系统，其特征在于：所述滚压机构包括滚压机架、滚压气缸、滚压轮；所述的滚压机架固定在圈贴合机架上，滚压气缸的缸体固定在滚压机架上，滚压气缸的活塞杆杆端与滚压轮连接。
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