WO2022135141A1 - Material loading control method, control apparatus, material loading apparatus, and warehousing system - Google Patents

Material loading control method, control apparatus, material loading apparatus, and warehousing system Download PDF

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Publication number
WO2022135141A1
WO2022135141A1 PCT/CN2021/136198 CN2021136198W WO2022135141A1 WO 2022135141 A1 WO2022135141 A1 WO 2022135141A1 CN 2021136198 W CN2021136198 W CN 2021136198W WO 2022135141 A1 WO2022135141 A1 WO 2022135141A1
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WO
WIPO (PCT)
Prior art keywords
goods
storage unit
rolling
feeding
cargo
Prior art date
Application number
PCT/CN2021/136198
Other languages
French (fr)
Chinese (zh)
Inventor
陈叶广
孔哲
高明
赖文哲
严智凯
Original Assignee
深圳市海柔创新科技有限公司
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Publication of WO2022135141A1 publication Critical patent/WO2022135141A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present application relates to the technical field of intelligent warehousing, and in particular, to a feeding control method, a control device, a feeding device and a warehousing system.
  • Warehousing is an important link in logistics and an important link in the development of modern industry.
  • the embodiments of the present application provide a feeding control method, a control device, a feeding device and a storage system, which can automatically complete the feeding process, have a high degree of automation, and improve operation efficiency.
  • a first aspect of the embodiments of the present application provides a feeding control method, which is applied to a feeding device.
  • the feeding device is used to transport goods to a handling robot.
  • the feeding device includes a storage unit, and the storage unit is provided with an import and export of goods and rolling conveyance.
  • the rolling conveying member has an outer contour surface that can roll in contact with the goods in the storage unit, and the feeding control method includes: receiving a feeding instruction; The goods in the storage unit are conveyed to the outside of the goods inlet and outlet.
  • a second aspect of an embodiment of the present application provides a control device, including: a processor; and a memory communicatively connected to the processor, the memory stores executable codes, and when the executable codes are executed by the processor, the processor is made to execute the above-mentioned Feeding control method.
  • a third aspect of the embodiments of the present application provides a feeding device, which includes a bracket and a control assembly, a storage unit for placing goods is arranged on the bracket, the storage unit is provided with an inlet and outlet of goods and a rolling conveying member, and the rolling conveying member has a The outer contour surface of the rolling contact of the goods in the storage unit;
  • the control assembly includes a drive unit for driving the rolling conveying member to rotate and the above-mentioned control device, the driving unit and the control device are electrically connected, and the control device is used for controlling the rolling conveying member to move toward the goods.
  • the direction of the inlet and outlet is turned to transport the goods in the storage unit to the outside of the goods inlet and outlet.
  • a fourth aspect of the embodiments of the present application provides a storage system, including a handling robot and the above-mentioned feeding device.
  • the handling robot has a pallet, and the pallet and the storage unit of the feeding device are correspondingly arranged to perform a feeding operation with the feeding device. .
  • the goods in the storage unit are transported to the entrance and exit of the goods by controlling the traction force generated by the rotation of the rolling conveyor in the direction of the goods import and export. Outside, so that the goods enter the handling robot without manual feeding, so the degree of automation is high and the work efficiency is high.
  • Fig. 1 is the exploded structure schematic diagram of the feeding device provided by the first embodiment of the application;
  • FIG. 2 is a schematic structural diagram in a state in which the feeding device and the handling robot are matched according to the first embodiment of the present application;
  • FIG. 3 is a schematic structural diagram of a support in the feeding device provided in Embodiment 1 of the present application;
  • FIG. 4 is a schematic diagram of the lower structure of the support in the feeding device provided in the first embodiment of the application;
  • FIG. 5 is a schematic diagram of another angle of the lower structure of the support in the feeding device provided in the first embodiment of the application;
  • Fig. 6 is the partial enlarged view of A place of Fig. 2;
  • FIG. 7 is a schematic three-dimensional structural diagram of a partial structure of a feeding device provided in Embodiment 1 of the application;
  • FIG. 8 is a schematic structural diagram of a storage unit of one layer in the feeding device of FIG. 1;
  • FIG. 9 is a schematic three-dimensional structural diagram of a robotic arm in the feeding device provided in Embodiment 1 of the present application.
  • FIG. 10 is a schematic three-dimensional structure diagram of a feeding device provided in Embodiment 1 of the application.
  • Fig. 11 is a partial enlarged view at B of Fig. 9;
  • FIG. 12 is an exploded schematic diagram of the partial structure of the connection between the walking frame and the slide rail in the feeding device provided in the first embodiment of the application;
  • Fig. 13 is a flowchart of the feeding control method provided by the third embodiment of the present application.
  • FIG. 14 is a structural block diagram of a control apparatus provided in Embodiment 4 of the present application.
  • logistics robots such as handling robots can already be used to transport goods to different shelves.
  • the loading of the handling robots is still done by manpower.
  • the pallet is more than one layer, or the pallet height is high, it needs to be loaded multiple times layer by layer, resulting in a low degree of automation and poor operation efficiency.
  • the present application proposes a feeding control method, a control device, a feeding device and a storage system.
  • the feeding of goods is automatically completed by the feeding device, with a high degree of automation and high operating efficiency.
  • FIG. 1 is a schematic diagram of an exploded structure of the feeding device provided in Embodiment 1 of the application
  • FIG. 2 is a schematic structural diagram of the feeding device provided in Embodiment 1 of the application in a state in which a handling robot cooperates.
  • an embodiment of the present application provides a loading device 100 for transporting goods to a handling robot 200 .
  • the loading device 100 includes a bracket 1 and a storage unit 2 arranged on the bracket 1 .
  • a cargo inlet and outlet 21 and a rolling transfer member 22 are provided, the rolling transfer member 22 has an outer contour surface capable of rolling contact with the cargo in the storage unit 2, and the rolling transfer member 22 is used to rotate around its own axis of rotation along the direction of the cargo inlet and outlet 21. The direction is rotated to transport the goods in the storage unit 2 to the handling robot 200 outside the storage unit 2 .
  • the goods in the storage unit 2 rely on the traction force generated by the rotation of the rolling conveyor 22 to move in the direction of the goods inlet and outlet 21, so that the goods in the storage unit 2 can be moved. It is transported to the outside of the goods inlet and outlet 21 so that the goods can enter the handling robot 200 without manual feeding, so the degree of automation is high and the operation efficiency is high.
  • the storage unit 2 is further provided with a drive assembly
  • the drive assembly includes a first drive device (not shown)
  • the feeding device 100 further includes an electrical connection with the first drive device.
  • the controller (not shown), the first driving device is connected with the rolling transmission member 22, the controller is used to control the first driving device, so that the first driving device drives the rolling transmission member 22 to rotate in the direction toward the outside of the goods inlet and outlet 21 .
  • the feeding device 100 further includes a robotic arm 5 that can move relative to the storage unit 2 .
  • the robotic arm 5 is used to drive the goods in the storage unit 2 to the outside of the storage unit 2 through its own movement.
  • a movable member 51 is provided on the robot arm 5, and the movable member 51 can move relative to the robot arm 5 to block the conveying path K of the goods; the movable member 51 is used to move the robot arm 5 relative to the storage unit 2 When it comes into contact with the cargo and push the cargo to the outside of the storage unit 2 .
  • the feeding device 100 further includes a traveling frame 6, and the traveling frame 6 is located on the side of the support 1; the robotic arm 5 is connected to the traveling frame 6, and the traveling frame 6 can be relative to the support 1 moves to drive the robotic arm 5 to move relative to the storage unit 2 .
  • the handling robot 200 includes a rack 201 , a mobile chassis 202 , and a pickup device 203 .
  • the shelf 201 is installed on the mobile chassis 202.
  • the shelf 201 may include a fixed bracket 204 and a plurality of pallets 205.
  • the pallets 205 are arranged on the fixed bracket 204 at intervals in the vertical direction, and each pallet 205 is used for carrying place the goods.
  • the mobile chassis 202 may be used to enable the movement of the racks 201 on the floor of the storage area.
  • the cargo picking device 203 can be installed on the fixed bracket 204 and used to place the cargo on the pallet 205 or take out the cargo on the pallet 205 .
  • the handling robot 200 that can cooperate with the feeding device 100 of the present application includes, but is not limited to, the structure shown in FIG. 2 , and can also be other structures.
  • the storage units 2 of the loading device 100 are arranged in a one-to-one correspondence, and the height of the cargo-carrying surface of the pallet 205 is approximately the same as the height of the cargo-carrying surface of the storage unit 2 , so that the robotic arm 5 can push the cargo into the pallet 205 middle.
  • the handling robot 200 starts from the position shown in FIG. 2 and moves toward the direction close to the feeding device 100 .
  • the pallets 205 of the handling robot 200 are in one-to-one correspondence with the storage unit 2.
  • the robotic arm 5 and the movable part 51 are located in the conveying direction of the goods, and the movable part 51 is blocked on the conveying path K of the goods, and is located in the goods to be pushed. the back end of the .
  • the robotic arm 5 drives the movable member 51 to move towards the direction of the handling robot 200, and the rolling transfer member 22 rotates.
  • the plate 205 moves until the goods enter the pallet 205 of the handling robot 200 to complete the loading process.
  • the goods in each storage unit 2 can be sent to each pallet 205 of the handling robot 200 at the same time.
  • the feeding device 100 also includes a control assembly (not shown), the control assembly may include a controller, a sensor electrically connected to the controller, etc.
  • the sensor in this application may include at least a speed sensor, a position sensor, and a loading and unloading position sensor. one.
  • the driving assembly may further comprise a second driving device for driving the traveling frame 6 to move relative to the bracket 1 .
  • FIG. 3 is a schematic structural diagram of a bracket in a feeding device provided in Embodiment 1 of the application
  • FIG. 4 is a schematic diagram of a lower structure of a bracket in a feeding device provided in Embodiment 1 of the application
  • FIG. 5 is a schematic diagram of the structure in Embodiment 1 of the application. Schematic illustration of another angle of the substructure of the support in the loading device.
  • the support 1 includes a column 11 and a support frame 12, the support frame 12 is located on the side of the support 1 away from the goods inlet and outlet 21, that is, along the goods conveying direction K (that is, the conveying path K of the goods) ) rear side; the bottom of the support frame 12 and the upright column 11 support the loading device 100 together, and the support frame 12 includes a support portion 120 extending along the ground.
  • the support frame 12 and the column 11 support the feeding device 100 together.
  • the mechanism is increased, so the support for the feeding device 100 is relatively stable.
  • the support portion 120 extends along the ground, the contact area between the support portion 120 and the ground can be increased, so that the support for the feeding device 100 is more stable, thereby improving the reliability of the feeding device 100 .
  • the bottom of the support frame 12 and the column 11 jointly support the feeding device 100 , wherein the column 11 plays a main supporting role, and the support frame 12 plays an auxiliary supporting role.
  • the uprights 11 may include a plurality of uprights 11 , and the plurality of uprights 11 are arranged at intervals to support the feeding device 100 .
  • the front side Q in the direction K of conveyance of the goods is marked with arrows, and the direction opposite to the front side is the rear.
  • the column 11 in the present application may include a front column 121 located on the front side of the bracket 1 along the cargo conveying direction and a rear column 122 located at the rear side of the bracket 1 along the cargo transportation direction, and the support frame 12 may be connected to the rear column 122 .
  • the front column 121 and the rear column 122 are arranged at intervals on the in and out path of the goods, and the support frame 12 as an auxiliary support is arranged on the rear column 122.
  • the rear side of the feeding device 100 is Auxiliary support, thus making the feeding device 100 more stable. And it can effectively prevent the support 1 from shaking in the conveying direction of the above-mentioned goods.
  • the number of the uprights 11 can be set as required.
  • both the front uprights 121 and the rear uprights 122 are two as an example to illustrate, and the case where the numbers of the front uprights 121 and the rear uprights 122 are other is similar, here No longer.
  • the upright post 11 may extend along a straight line as a whole like the rear upright post 122 , or, like the front upright post 121 , the upper and lower halves may not extend along a straight line.
  • the extension direction of the upright column 11 may be along the vertical direction, and may also be arranged obliquely, which is not limited in this application.
  • the support frame 12 may include a support portion 120 extending along the ground. Since the support portion 120 extends along the ground, the contact area between the support portion 120 and the ground can be increased, so that the support for the feeding device 100 is more stable. Thus, the reliability of the feeding device 100 is improved.
  • the support portion 120 includes a first support portion 1201 and a second support portion 1202 that are connected to each other, the first support portion 1201 and the second support portion 1202 both extend along the ground, and the first support portion 1201 and the second support portion 1202 There is an angle between them. In this way, the first support portion 1201 and the second support portion 1202 can assist in supporting the upright column 11 at different angles, so that the support effect of the feeding device 100 is better.
  • the support portion 120 extends along the ground, specifically means that the extension direction of the support portion 120 may be along the ground.
  • the support portion 120 can support the feeding device 100 in a larger area.
  • the support portion 120 may be supported on the ground by the feet 123 provided at the bottom thereof, or the bottom end surface of the support portion 120 may be directly supported on the ground.
  • the support portion 120 when the support portion 120 is supported on the ground through the legs 123, the column 11 can also be supported on the ground through the legs 123. It should be noted that, the support portion 120 cooperates with the legs 123 and needs to match the height of the column 11 after the legs 123 are engaged. , so that the storage unit 2 arranged on the rack 1 is arranged approximately horizontally.
  • the support feet 123 may be heavy duty cups with ears, which are fixed on the ground by, for example, expansion screws, or on a buffer body or a fixed body relatively fixed to the ground.
  • the first support parts 1201 are connected to the rear column 122 , the number of the second support parts 1202 is even, and the second support parts 1202 are symmetrically arranged on both sides of the first support part 1201 . In this way, the second support portion 1202 can support the feeding device 100 more stably.
  • FIG. 5 is a schematic diagram showing a part of the bracket from another angle, and the illustration of the storage unit 2 is omitted in FIG. 5 for the convenience of observation.
  • the extending direction of the first support portion 1201 and the goods conveying direction K are perpendicular to each other, and the extending direction of the second support portion 1202 is parallel to the goods conveying direction K.
  • the first end 1203 of the second support portion 1202 is connected to the end portion of the first support portion 1201 , and the second end 1204 of the second support portion 1202 extends along the ground.
  • the support portion 120 is a frame-shaped member extending around the circumference of the bracket 1 , and the frame-shaped member has an opening on the front side Q of the goods conveying direction K. As shown in FIG.
  • the second support portion 1202 may also be located outside the area surrounded by the plurality of uprights 11 . In this way, the second support portion 1202 can play a better auxiliary supporting role outside the area of the substantially quadrilateral enclosed by the four uprights 11 , for example, the two front uprights 121 and the two rear uprights 122 .
  • the support frame 12 further includes a third support portion 1205.
  • the third support portion 1205 includes a vertical extension section 1206 and a horizontal extension section 1207.
  • the vertical extension section 1206 is connected to the upright column 11, for example, to the rear On the upright column 122 and extending along the length direction of the rear upright column 122, the horizontal extension section 1207 is connected with the vertical extension section 1206, and extends to the rear side of the rack 1 along the cargo conveying direction K.
  • the rear side of the loading device 100 may be provided with a buffer member or a fixing member that is fixed relative to the ground, so that the horizontal extension 1207 is fixed on the ground or the fixing member, and the loading device 100 is supported on the rear side.
  • the horizontally extending section 1207 may have a bottom end surface extending to the outside of the bracket 1 , and the bottom end surface is in contact with the ground and abuts.
  • the bottom surface of the horizontally extending section 1207 can be in contact with the ground or the fixing member, and the horizontally extending section 1207 is in surface contact with the ground or the fixing member, so as to make the auxiliary support for the feeding device 100 more stable.
  • the bracket 1 may further be provided with an escape groove 13 .
  • the bracket 1 when the bracket 1 includes a plurality of uprights 11 , such as two front uprights 121 and two rear uprights 122 , the two front uprights 121 and the two rear uprights 122 are spaced apart to form
  • the avoidance groove 13 used to avoid the moving chassis 202 of the handling robot 200 can be understood that the opening of the avoidance groove 13 may face the handling robot 200 , that is, the opening direction of the cargo inlet and outlet 21 is the same.
  • the avoidance groove 13 here refers to the avoidance space, which can be an open space formed by the gap between the legs as described above, or a relatively closed space formed by a continuous avoidance chamber, as long as The mobile chassis 202 of the transport robot 200 can enter, which is not limited in the present application. Further, when there are two front uprights 121 and two rear uprights 122 , the interval between the two front uprights 121 is greater than the interval between the two rear uprights 122 . In this way, on the one hand, it is convenient for the moving chassis 202 of the handling robot to enter, and on the other hand, the distance between the two front uprights 121 is increased, and the support for the feeding device 100 is also more stable.
  • the second support portion 1202 can be located in a plurality of uprights Outside the area enclosed by 11. That is, the end of the first support portion 1201 is made closer to the outside than the rear pillar 122, and the junction of the first support portion 1201 and the second support portion 1202 is located in the area enclosed by the two front pillars 121 and the two rear pillars 122. outside.
  • the handling robot 200 and the feeding device 100 are facing each other, it is possible that the handling robot 200 has not yet reached the preset feeding position, and the feeding device 100 performs the feeding action. It is very easy to fail in feeding, resulting in low reliability of feeding.
  • the control assembly may also include an induction unit, the induction unit is electrically connected to the controller, the induction unit is arranged on the bracket 1, and is used to send out an induction signal when the handling robot 200 moves to a feeding position opposite to the feeding device 100, and the controller is used for According to the induction signal, control the sending component to carry out the feeding operation.
  • the sensing unit by setting the sensing unit, when the handling robot 200 reaches the preset loading position, the goods on the handling robot 200 are located at the position corresponding to the storage unit 2, the sensing unit sends a sensing signal to the controller, and the loading device 100 The feeding operation will not be carried out until the handling robot 200 is determined to be in place, the feeding failure will not occur, and the feeding reliability is high.
  • FIG. 6 is a partial enlarged view of part A of FIG. 2 .
  • the sensing unit may include a first sensing unit 71 disposed in the avoidance groove 13 , and the first sensing unit 71 is used to send out a sensing signal when the moving chassis 202 of the handling robot 200 is accommodated in the avoidance groove 13 .
  • the number of the first sensing unit 71 is at least one.
  • the first sensing unit 71 is located at a position opposite to the moving chassis 202 of the handling robot.
  • the number of the first sensing units 71 is at least two, and different first sensing units 71 are arranged at different positions relative to the avoidance groove 13;
  • the traveling frame is controlled to perform the feeding operation. In this way, it can be avoided that some of the first sensing units 71 fail, etc., and that the handling robot cannot be accurately measured.
  • different first sensing units 71 may be respectively disposed on different sides of the avoidance groove 13 .
  • the relative positions of the handling robot 200 and the feeding device 100 may be detected at different positions in the circumferential direction of the handling robot 200 as much as possible.
  • the first induction unit 71 exemplarily includes a start switch 72 , the start switch 72 is located in the avoidance groove 13 and can be electrically connected to the controller, and the start switch 72 is used for the handling robot When the 200 moves into the avoidance groove 13, it touches the transfer robot 200 to send a sensing signal to the controller.
  • the start switch 72 includes a switch bracket 721 and a detection rocker arm 722, the first end of the detection rocker arm 722 is rotatably connected to the switch bracket 721, and the second end of the detection rocker arm 722 is located in the avoidance groove 13, so as to For touching the handling robot 200 , the switch bracket 721 can send out an induction signal when detecting the rotation of the rocker arm 722 .
  • the first sensing unit 71 may include a proximity sensor, and the sensing area of the proximity sensor is located in the avoidance groove 13.
  • the proximity sensor is an infrared proximity sensor or a lidar.
  • the ON state of the start switch 72 is indicated by a broken line.
  • the relative position of the transport robot 200 and the loading device 100 It is defined as the feeding position of the feeding device 100 .
  • the moving chassis 202 of the handling robot 200 enters the avoidance slot 13, but when the handling robot 200 has not reached the preset feeding position, the moving chassis 202 is not in contact with the start switch 72, and the start switch 72 is at In the closed state, the transfer robot 200 does not perform the feeding operation.
  • the handling robot 200 reaches the preset feeding position, the moving chassis 202 contacts the start switch 72 and triggers the start switch 72 to act.
  • the start switch 72 is turned on, and the handling robot 200 performs the feeding operation.
  • the number of the uprights 11 is taken as an example for description, but the present application is not limited to this, and the number of the uprights 11 may also be 6, 8 or other numbers.
  • the number of the uprights 11 may also be 6, 8 or other numbers.
  • FIG. 1 four uprights 11 are arranged side by side, and when viewed from above, the four uprights 11 are approximately located at four vertices of a rectangle.
  • the storage unit 2 may be located between the four uprights 11 and arranged on the four uprights 11 .
  • FIG. 7 is a schematic three-dimensional structural diagram of a partial structure of the feeding device provided in the first embodiment of the present application.
  • a top frame 111 is also connected to the top of the uprights 11 , and the top frame 111 is connected between the four uprights 11 , which can improve the connection strength of the bracket 1 and prevent the uprights 11 from shaking.
  • the bracket 1 further includes an end connector 14, and the end connector 14 is connected between the two upright columns 11 arranged along the cargo output direction K.
  • the two opposite sides of the storage unit 2 The ends can be connected between two oppositely disposed end connectors 14 .
  • a guide member 141 may be connected to the end connecting member 14, the guide member 141 is located on the inward side of the end connecting member 14, and the guide member 141 extends along the output direction of the goods.
  • the guide 141 has a guide surface 142 facing the goods to guide the goods as they are sent out of the storage unit 2 .
  • the guide 141 is located above the bottom of the storage unit 2 .
  • the end of the guide surface 142 along the end connecting piece 14 is further provided with an inclined area 143 and an inclined area 144 , wherein the inclined area 143 is disposed close to the cargo inlet and outlet 21 , and the inclined area 144 is disposed away from the cargo entrance and exit 21 .
  • the inclined regions 143 on the two guide surfaces 142 are arranged opposite to each other, and the distance gradually decreases from the cargo inlet and outlet 21 toward the rear side.
  • the inclined regions 144 on the two guide surfaces 142 are disposed opposite to each other, and the distance gradually decreases from the rear side to the front side (cargo inlet and outlet 21 ), so as to cooperate with other mechanisms other than the loading device 100 .
  • the storage unit 2 for placing goods is arranged on the bracket 1 , and is specifically arranged between the columns 11 .
  • the storage units 2 are arranged in the vertical direction, for example, they are arranged at intervals in the height direction of the column 11, so that the goods can be stored in different positions in the height direction. It can be understood that since the storage units 2 of each layer are spaced apart in the height direction and arranged in layers, goods can be loaded on each layer of storage units 2, and the storage unit 2 of each layer and the adjacent storage unit 2 of the next layer can be loaded with goods.
  • a placing space 23 for placing goods is formed therebetween.
  • the setting heights of the storage units 2 on each layer correspond to the setting heights of the pallets 205 on the handling robot 200 one-to-one, so that the goods on the storage units 2 can smoothly enter the pallets 205 .
  • the arrangement of the storage units 2 in the present application is not limited to this, and a plurality of storage units 2 may also be provided in the width direction of the bracket 1 .
  • the storage unit 2 has a plurality of rotatable rolling conveyors 22 , the rolling conveyors 22 are arranged side by side along the conveying direction K of the goods, and the rotation axes of the rolling conveyors 22 are parallel to each other.
  • the rolling conveyor 22 has an outer contour surface that is in rolling contact with the goods and is used to drive the goods out of the storage unit 2 .
  • the rolling conveying member 22 may be a rotating roller, and when both ends of the rotating roller are rotatably supported by the above-mentioned end connecting members 14, the roller surface of the rotating roller can rotate, and The above-mentioned rollable outer contour surface is formed. And when there are a plurality of rotating rollers, the rotating shafts of the plurality of rotating rollers are arranged in parallel with each other.
  • the rolling conveyor 22 may also be a conveyor belt.
  • the plurality of rolling conveyors 22 can be controlled individually, locally or all, so that the goods on the plurality of storage units 2 can be selectively single output, partial output or all output.
  • the plurality of the rolling conveyors 22 may include a plurality of active rolling conveyors, and the rotation state of the active rolling conveyors can be controlled to enable the active rolling conveyors to transport the goods.
  • the active rolling transmission member is connected to the first driving device, and is driven by the first driving device to rotate around its own rotation axis.
  • the plurality of rolling transfer members may include an active rolling transfer member and a driven rolling transfer member, the active rolling transfer member is connected to the first driving device, and is driven by the first driving device to rotate around its own rotation axis, from The movable rolling transmission member and the active rolling transmission member are interlocked with each other, and rotate under the driving of the active rolling transmission member.
  • the conveying member may be a plurality of V-ribbed belt drums 221 arranged side by side, and the plurality of V-ribbed belt drums 221 are rotatably connected between two opposite end connecting members 14 .
  • a plurality of V-ribbed belt rollers 221 are provided with a V-ribbed belt groove 222 at a position close to one end, and the same V-ribbed belt is sleeved at the position of the V-ribbed belt groove 222 on every two adjacent V-ribbed belt rollers 221.
  • Each V-ribbed belt drum 221 is sleeved with two V-ribbed belts, so that the plurality of V-ribbed belt grooves 222 are linked together.
  • At least one of the V-ribbed belt rollers 221 is a driving roller, and is rotated under the driving of a driving device, such as the above-mentioned first driving device, so that the multi-ribbed belt roller 221 as the driving roller passes through the multi-ribbed belt. All the driven rollers are driven to rotate together to realize the rotation of the rolling conveying member 22 .
  • the loading device 100 further includes a loading and unloading position sensor 96.
  • the loading and unloading position sensor 96 is arranged on the bracket 1, and the loading and unloading position sensor 96 is located at the goods inlet and outlet 21.
  • the loading and unloading position sensor 96 is used to detect whether the goods are stretched or not. out to the outside of the storage unit 2.
  • the loading and unloading position sensor may be a reflective photoelectric sensor.
  • the storage unit 2 includes a first storage unit 94 located at the top of the loading device 100 and a second storage unit 95 located at the bottom of the loading device 100 , both of which are provided on the first storage unit 94 and the second storage unit 95 There are loading and unloading position sensors.
  • the first storage unit 94 is provided with a loading and unloading position sensor 96
  • the second storage unit 95 is provided with a loading and unloading position sensor 97 .
  • the loading and unloading position sensor 96 is arranged on the top frame 111, the loading and unloading position sensor 97 is arranged at the bottom of the second storage unit 95, and the loading and unloading position sensor 96 and the loading and unloading position sensor 97 are arranged opposite to each other.
  • Loading and unloading sensors are arranged above the storage unit 94 and below the second storage unit 95 with the lowest height, and can detect when the goods in the storage unit 2 at any position protrude from the storage unit 2 . That is, among the multiple storage units 2, if one storage unit 2 performs a feeding operation, it can be detected by the loading and unloading sensor.
  • the loading device 100 can detect whether there is a passing of goods through the loading and unloading sensor, so as to perform corresponding operations.
  • the loading and unloading position sensor detects that there are goods passing through, it means that the loading operation is in normal operation, and the rolling conveyor 22 can rotate normally to drive the goods into and out of the storage unit 2 .
  • FIG. 8 is a schematic structural diagram of a storage unit of one layer in the feeding device of FIG. 1 .
  • the control assembly includes a controller, and further includes a first driving device for driving the transmission member to rotate.
  • the control assembly also includes a sensor unit, where the sensor unit is used to detect the position of the goods and/or the speed of movement of the goods.
  • Both the first driving device and the sensor unit are electrically connected to the controller, and the controller is used to control the rotation state of the rolling conveyor 22 according to the position of the goods and/or the moving speed of the goods, so as to transport the goods in the storage unit 2 to the storage unit 2
  • the transfer robot 200 on the outside.
  • the sensor unit includes at least one of a speed sensor 8 and a position sensor.
  • the sensor unit includes a speed sensor 8 provided in the storage unit 2 .
  • the speed sensor 8 includes a first speed sensor 81 and a second speed sensor 82.
  • the second speed sensor 82 may be located on the side of the storage unit 2 away from the cargo inlet and outlet 21, and the first speed sensor 81 may be located at the second speed. Between the sensor 82 and the cargo inlet and outlet 21 . And both the first speed sensor 81 and the second speed sensor 82 are electrically connected to the controller.
  • the controller is used to control the rotational state of the rolling conveyor 22 .
  • the moving speed of the goods detected by the first speed sensor 81 is greater than, less than or equal to the moving speed of the goods detected by the second speed sensor 82;
  • the moving speed of the goods detected by the two speed sensors 82 controls the rotation state of the rolling conveyor 22 . It can be understood that the first speed sensor 81 is closer to the side of the cargo inlet and outlet 21 than the second speed sensor 82 .
  • the controller adjusts the rotation state of the rolling conveyor 22 according to the moving speed of the goods detected by the first speed sensor 81 is greater than, less than or equal to the moving speed of the goods detected by the second speed sensor 82 to ensure that the goods are being loaded There is sufficient and/or stable speed in the process, so that the goods can enter the handling robot 200 smoothly and completely.
  • the difference between the moving speed of the goods detected by the first speed sensor 81 and the moving speed of the goods detected by the second speed sensor 82 is relatively large, it means that the transportation speed of the goods is too fast or gradually slows down, which may There is a problem of transportation difficulties.
  • the speed sensor 8 may be a photoelectric sensor.
  • first speed sensors 81 there are two first speed sensors 81 near the cargo inlet and outlet 21 , and the two first speed sensors 81 are located opposite to each other.
  • two first speed sensors 81 may be located at a location of the end connector 14 proximate the cargo access opening 21 .
  • second speed sensors 82 located behind the first speed sensor 81 , and the two second speed sensors 82 are located opposite to each other.
  • two second speed sensors 82 may be located at a location of the end connector 14 facing away from the cargo access port 21 . Arranging the speed sensors 8 in pairs in this way can make the speed measurement of the goods more accurate.
  • the feeding device 100 further includes a first position sensor 91 .
  • the first position sensor 91 is disposed on the storage unit 2 and is used to detect the position of the goods in the storage unit 2 .
  • the first position sensor 91 is located at a position close to the rear side of the end connecting member 14 in each storage unit 2 , in other words, located at the rear side of the second speed sensor 82 .
  • each storage unit 2 is correspondingly provided with a first position sensor 91 .
  • the second driving device and the first position sensor 91 to be described later are both electrically connected to the controller, and the controller is used to control the position of the robotic arm 5 relative to the storage unit 2 according to the position of the goods, so that the movable member 51 is positioned away from the goods in the direction of the goods. side of exit 21.
  • FIG. 9 is a schematic three-dimensional structure diagram of a manipulator in a feeding device provided in Embodiment 1 of the application
  • FIG. 10 is a schematic three-dimensional structure diagram of a feeding device provided in Embodiment 1 of the application
  • FIG. 11 is a partial enlarged view of part B of FIG. 9 . picture.
  • the feeding device 100 includes a robotic arm 5 that can move relative to the storage unit 2 , and the robotic arm 5 is used to move the goods in the storage unit 2 through its own movement. Drive to the outside of the storage unit 2 .
  • a movable member 51 is provided on the robotic arm 5, and the movable member 51 can move relative to the robotic arm 5 to block the conveying path of the goods. Abut against the cargo and push the cargo to the outside of the storage unit 2 .
  • the movable member 51 can be moved relative to the robotic arm 5 to the unfolded position or the folded position, and when the movable member 51 is in the unfolded position, the movable member 51 is used for abutting with the goods in the storage unit 2, so that when the robotic arm 5 is relatively When the rack 1 moves, the transport robot 200 pushes out the goods from the storage unit 2 to the outside of the storage unit 2 .
  • the feeding device 100 further includes a traveling frame 6 .
  • Part of the structure of the walking frame 6 is located on the side of the bracket 1 .
  • the robot arm 5 can be connected to the walking frame 6 , and the walking frame 6 can move relative to the bracket 1 to drive the robot arm 5 to move relative to the storage unit 2 .
  • the walking frame 6 may include two supporting frame bodies 61 respectively disposed on both sides of the bracket 1 and a connecting beam 62 connected between the two supporting frame bodies 61 , and a robotic arm that drives the goods to move 5 is arranged on the walking frame 6, exemplarily, the robotic arm 5 is mounted on the connecting beam 62, and the robotic arm 5 is located at a position corresponding to the top of the pallet 205 on the handling robot 200, in other words, the robotic arm 5 and the storage unit 2 corresponds to the setting.
  • Two ends of the connecting beam 62 are respectively connected with the two supporting frame bodies 61 .
  • the robotic arm 5 and the connecting beam 62 are located inside the bracket 1 , and the support frame body 61 is located at the side of the bracket 1 .
  • the robotic arm 5 is driven to also move toward the cargo. stretch out.
  • robotic arms 5 there are multiple robotic arms 5 , which are set corresponding to the storage unit 2 .
  • one storage unit 2 corresponds to two robotic arms 5, and the two robotic arms 5 are located symmetrically on both sides of the storage unit 2 as an example for description, but the application is not limited to this, and the number of robotic arms 5 can also be other, and may also be located in other locations.
  • the movable member 51 on the robot arm 5 can move to different positions relative to the robot arm 5.
  • the movable member 51 can be used to drive The goods are moved and sent out of the storage unit 2 .
  • the movable member 51 is not blocked on the conveying path of the goods, that is, the movable member 51 is located outside the conveying path of the goods, the movement of the robot arm 5 will not interfere with the goods at this time.
  • the robotic arm 5 extends along the conveying direction of the goods, and the movable member 51 is disposed at the end of the robotic arm 5 that is away from the cargo inlet and outlet 21 .
  • the moving direction of the robot arm 5 may be in the horizontal direction.
  • the movable range of the end of the robotic arm 5 provided with the movable member 51 is from the end of the storage unit 2 away from the cargo inlet and outlet 21 to the cargo inlet and outlet 21 .
  • the movable member 51 is rotatably connected to the mechanical arm 5, and the rotation axis of the movable member 51 is parallel to the conveying direction of the goods.
  • the movable member 51 can be rotated to different positions relative to the robot arm 5, for example, the movable member 51 can be arranged horizontally and blocked on the conveying path of the goods; on the transport path of the goods.
  • the movable member 51 can also be extended or shortened while rotating, so as to block the conveying path of the goods, or not block the conveying path of the goods.
  • the movable member 51 is a movable push rod 52
  • the first end of the movable push rod 52 is rotatably connected to the mechanical arm 5
  • the second end of the movable push rod 52 is a free end
  • the rod body of the movable push rod 52 is used for It is used to push the goods to the outside of the storage unit 2.
  • the movable push rod 52 can be rotated relative to the mechanical arm 5 .
  • the movable push rod 52 is rotated to the horizontal position, the movable push rod 52 is in an unfolded state relative to the mechanical arm 5 , that is, the movable push rod 52 is in an unfolded state. It can be blocked on the incoming and outgoing path of the goods (refer to the movable push rod 52 on the right side of the drawing in FIG. 11 ).
  • the movable push rod 52 When the material is loaded, the movable push rod 52 is used to abut the side end of the goods and follow the robot arm 5 When the movable push rod 52 is rotated to the vertical position, the movable push rod 52 is in a folded state relative to the mechanical arm 5, that is, the movable push rod 52 is not blocked on the in and out path of the goods (refer to Fig. 11, the movable push rod 52) on the left side of the drawing.
  • the number of movable push rods 52 is even, and they are respectively arranged on both sides of the storage unit 2 . This applies force to the cargo evenly.
  • the manipulator 5 can cooperate with a plurality of rolling conveyors 22 to control the corresponding layer of the manipulator 5, the movable push rod 51 and the rolling conveyors 22 according to the goods to be outputted on the storage unit 2 and the number of layers thereof, so that more The goods on each storage unit 2 can be selectively single output, partial output or total output. Further, when outputting goods, the robotic arm 5 and the plurality of rolling conveying members 22 can be selectively activated.
  • FIG. 12 is a schematic diagram of the partial structure of the connection between the traveling frame and the slide rail in the feeding device provided in the first embodiment of the application.
  • the traveling frame 6 such as the supporting frame body 61 and the bracket 1
  • it can be This is achieved by arranging slide rails 63 on the bracket 1 .
  • the bracket 1 includes a slide rail 63 , the extending direction of the slide rail 63 is parallel to the conveying direction K of the goods, and the support frame 61 is disposed on the slide rail 63 and can move relative to the bracket 1 along the slide rail 63 .
  • the bracket 1 further includes a sliding block 64 matched with the sliding rail 63 , and the sliding block 64 can slide back and forth in the sliding rail 63 .
  • a connecting plate 611 is provided at the bottom end of the support frame body 61, and the connecting plate 611 is connected to the side of the slider 64 away from the slide rail 63, so that the movement of the slider 64 along the slide rail 63 can drive the support frame body 61, that is, to walk Shelf 6 moves.
  • the sliding block 64 can move linearly along the sliding rail 63 by being driven by the second driving device.
  • the second drive device in the drive assembly is disposed on the bracket 1, and the second drive device is electrically connected to the controller, so as to drive the robotic arm 5 relative to the storage device under the control of the controller.
  • Unit 2 moves.
  • the second driving device may include, for example, a motor, a reducer, a drive shaft, a sprocket, a chain, and the like.
  • the output shaft of the motor is connected to the drive shaft through the reducer, the sprocket is connected to the drive shaft, the chain is tensioned on the sprocket, and the slider 64 is connected to the chain.
  • the motor drives the drive shaft to rotate through the reducer, and the drive shaft drives the sprockets to rotate, causing the chain tensioned between the sprockets to move linearly back and forth, and drive the slider 64 to move on the slide rail 63 .
  • the top end of the walking frame 6 and the bracket 1 can be slidably connected.
  • the connecting beam 62 at the top of the support frame body 61 is provided with a roller 93 extending upward, and the wheel surface of the roller 93 can be in rolling fit with the inner side surface of the top frame 111 .
  • the control assembly of the present application is further provided with a second position sensor 92 which is electrically connected to the controller.
  • the second position sensor 92 is used to detect the position of the walking frame 6 relative to the bracket 1
  • the controller is used to control the moving state of the walking frame 6 relative to the bracket 1 according to the position detected by the second position sensor 92 .
  • the controller can The information of the position sensor 92 adjusts the moving state of the walking frame 6 in time, for example, controlling the walking frame 6 to stop moving, that is, the speed of the walking frame 6 relative to the bracket 1 is zero, avoiding the occurrence of collision events, and preventing the supporting frame of the walking frame 6
  • the body 61 is moved out of the bracket 1 . Therefore, the stability and safety of the feeding device 100 are high.
  • the traveling frame 6 in order to cooperate with the second position sensor 92 , the traveling frame 6 is further provided with a detection member 65 , and the detection member 65 protrudes toward the front side of the traveling frame 6 along the moving direction. And the controller is used to control the traveling frame 6 to stop moving when the traveling frame 6 moves to a position where the detection member 65 is opposite to the second position sensor 92 .
  • the detection member 65 may be disposed on the connecting plate 611 at the bottom end of the support frame body 61 and be relatively fixed to the slider 64 .
  • the second position sensor 92 is a photoelectric sensor, and the detection member 65 includes a light blocking member that can be provided in front of the position sensor. Specifically, when the bracket 1 includes a plurality of uprights 11 and the walking frame 6 can move between the two adjacent uprights 11 , the second position sensor 92 is disposed on the two adjacent uprights 11 .
  • the second position sensor 92 is located at the side of the two adjacent uprights 11 .
  • the detector 65 has a detection portion 651 .
  • the detection portion 651 is positioned laterally outside the column 11 and faces the position of the second position sensor 92 .
  • the detection portion 651 is formed as a light blocking member.
  • the detecting member 65 further includes a connecting portion 652, the connecting portion 652 is installed on the side of the traveling frame 6 and protrudes to the outside of the traveling frame 6, and the side of the connecting portion 652 away from the traveling frame 6 is connected with the detecting portion 651. .
  • the detection part 651 is fixed to the bottom of the traveling frame 6 through the connection part 652 .
  • the connecting portion 652 is fixed on the connecting plate 611 at the bottom of the support frame body 61 .
  • the number of the second position sensors 92 may be two, for example, the second sensor 921 and the second sensor 922 .
  • the two second position sensors 921 and 922 may be respectively disposed at opposite ends of the traveling frame 6 in the moving direction.
  • the controller is used to control the traveling frame 6 to stop moving when the traveling frame 6 moves to a position corresponding to any one of the two second position sensors 921 and 922 .
  • the column 11 on the left side of the drawing is the column 11 near the goods inlet and outlet 21, and a second position sensor 921 is provided on the column 11 on the left side of the drawing.
  • the upright column 11 is the upright column 11 facing away from the cargo inlet and outlet 21 , and a second position sensor 922 is also provided on the right column 11 .
  • the detection member 65 also includes a first detection member 653 and a second detection member 654 .
  • the support frame 61 When the support frame 61 moves to the left cargo inlet 21, it drives the robotic arm 5 and the cargo to extend toward the cargo inlet 21, and drives the first detection member 653 to move in a direction close to the second position sensor 921.
  • the detection part 651 on the first detection member 653 is located at the side of the second position sensor 921, it is considered that the walking frame 6 has reached the limit position, and if it continues to move to the left, there is a risk of collision with the left column 11.
  • the controller controls the walking The rack 6 stops moving.
  • the support frame body 61 moves to the right direction away from the cargo inlet and outlet 21 , the situation is similar, and details are not repeated here.
  • the second position sensor 92 is a contact switch, and the detection member 65 can be in contact with the second position sensor 92 . That is, when the detection member 65 and the second position sensor 92 are located at corresponding positions, the detection portion 651 can be in contact with the second position sensor 92 .
  • At least one mechanical arm 5 is provided with a detection component 3 , and the detection component 3 is used to detect the position state of the movable member 51 . at least one of the position of the movable member 51 relative to the cargo.
  • the second driving device is used to drive the walking frame 6 to move relative to the bracket 1
  • the detection assembly 3 and the second driving unit are both electrically connected to the controller, and the controller is used to control the walking frame according to the position state of the movable member 51 . 6 mobile states.
  • the feeding device 100 is provided with a plurality of mechanical arms 5, as shown in FIG.
  • the moving state of the movable member 51 relative to the robot arm 5 and the position of the movable member 51 relative to the goods can be monitored. For example, if the detection assembly 3 detects that the movable member 51 is blocked on the output path of the goods, a control operation can be performed as required, for example, the moving state of the traveling frame 6 can be controlled. Alternatively, if the detection component 3 detects that the end of the robotic arm 5 has not yet reached the rear side of the cargo, the movable member 51 can be controlled to be in the folded position as required to avoid interference with the cargo.
  • the controller can send a control command to the movable member 51, so that the movable member 51 changes from being not blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52) to being blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52).
  • the movable member 51 changes from being not blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52) to being blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52).
  • the failure of the feeding operation is effectively avoided, and the feeding efficiency of the feeding device 100 is improved.
  • the controller may send a control instruction to the movable member 51, so that the movable member 51 continues to maintain the state that it is not blocked on the conveying path of the goods.
  • the detection component 3 includes a first position detection sensor 31 .
  • the first position detection sensor 31 is provided at the end of the mechanical arm 5 .
  • the first position detection sensor 31 corresponds to the unfolded position or the folded position of the movable push rod 52 .
  • the first position detection sensor 31 and the folded position of the movable push rod 52 are taken as an example for illustration, but the application is not limited to this, and the first position detection sensor 31 and the movable push rod 52 can also be combined.
  • the expansion position corresponds to. In FIG.
  • the first position detection sensor 31 is provided at the end of the mechanical arm 5, and the movable member 51, that is, the movable push rod 52, can be detected by the first position detection sensor 31 when it is rotated to the vertical position, in other words, When the movable member 51 is in a position where the feeding operation cannot be performed, it can be detected by the first position detection sensor 31 .
  • the controller can perform corresponding control according to the detected information.
  • the first position detection sensor 31 is a photoelectric sensor or a contact switch.
  • the number of movable parts 51 may be multiple, and the multiple movable parts 51 are symmetrically arranged on both horizontal sides of the storage unit 2 respectively, and each movable part 51 is correspondingly provided with a first position detection sensor 31 .
  • each robotic arm 5 is provided with a movable member 51 , and an end of each robotic arm 5 is provided with a first position detection sensor 31 .
  • both the end of the robot arm 5 on the left side of the drawing and the end of the robot arm 5 on the right side of the drawing are provided with the first position detection sensor 31 , and the movable part on the left side is provided with the first position detection sensor 31 .
  • 51 is in the folded state, then the first position detection sensor 31 on the left sends the detected information that the movable part 51 is in the folded state to the controller; the movable part 51 on the right is in the unfolded state, the first position on the right
  • the position detection sensor 31 transmits the information that the movable member 51 on the right side is in the unfolded state to the controller.
  • the movable push rod 52 when the movable push rod 52 is in the folded state, it can be detected by the first position detection sensor 31 and sent to the controller, and the controller can control the moving state of the walking frame 6 as required.
  • the controller When the movable push rod 52 is in the unfolded state, for example, when the movable push rod 52 is horizontal, or rotated to the position between folding and unfolding, it is considered that the movable push rod 52 can still perform the feeding operation, so the controller will not The moving state of the carriage 6 is adjusted.
  • the detection assembly 3 further includes a second position detection sensor 32 , the second position detection sensor 32 is provided on the mechanical arm 5 , and the position of the second position detection sensor 32 is related to the movable member 51 .
  • the second position detection sensor 32 is used to detect whether the movable member 51 is located outside the end of the cargo.
  • the second position detection sensor 32 and the movable member 51 are located adjacent to or at the same position on the robot arm 5 .
  • the second position detection sensor 32 may be located at the end of the robot arm 5 and on the side of the robot arm 5 close to the goods, so as to detect the relative position of the movable member 51 at the end of the robot arm 5 and the goods.
  • the second position detection sensor 32 can also be located at the bottom or the top of the robot arm 5, as long as it can detect whether the movable member 51 at the end of the robot arm 5 is located on the rear side of the cargo.
  • the second position detection sensor 32 is also a photoelectric sensor or a contact switch.
  • This embodiment provides a storage system, including the handling robot 200 and the loading device 100 of the first embodiment.
  • the handling robot 200 has a pallet 205 , and the pallet 205 and the storage unit 2 of the loading device 100 are provided correspondingly , so as to perform the feeding operation on the feeding device 100 .
  • the pallet 205 and the storage unit 2 of the feeding device 100 are arranged correspondingly.
  • the height of the pallet 205 is approximately the same as the height of the bottom of the storage unit 2, and the setting positions are corresponding and opposite.
  • handling robot 200 of the present application is not limited to the handling robot 200 described in the first embodiment, as long as it has a pallet 205 for loading goods, and the pallet 205 and the storage unit 2 of the loading device 100 are provided correspondingly That's it.
  • This embodiment provides a material feeding control method.
  • the feeding control method in this embodiment can be applied to the feeding device 100 described in the first embodiment, and can also be applied to the storage system provided in the second embodiment.
  • FIG. 13 is a flowchart of the material feeding control method provided in Embodiment 3 of the present application.
  • the feeding control method includes:
  • conveying the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 refers to conveying the goods in the storage unit 2 to the handling robot 200 or other equipment to be loaded.
  • the handling robot 200 is taken as an example for description.
  • the handling robot 200 approaches the feeding device 100 and reaches a preset feeding position.
  • the support frame 61 of the walking frame 6 drives the robotic arm 5 and the movable part 51 to move towards the cargo until the movable part 51 is located at the rear side of the cargo, and the movable part 51 can be rotated from the folded position to the unfolded position, and moves towards the direction of the cargo inlet and outlet 21
  • the goods move toward the pallet 205 of the handling robot 200 under the thrust of the movable part 51 .
  • the corresponding movable parts 51 in each storage unit 2 move at the same time, and the goods in each storage unit 2 can be loaded at the same time.
  • the above-mentioned control of the rolling conveyor 22 to rotate in the direction toward the goods inlet and outlet 21 according to the feeding instruction, so as to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 includes:
  • the rotation state of the rolling conveyor 22 is controlled so that the goods in the storage unit 2 are transported to the outside of the storage unit 2, and the rotation state includes the rotation speed and/or the start-stop state.
  • the rolling conveying member 22 starts to rotate toward the direction of the goods inlet and outlet 21 .
  • the goods move forward by the traction force exerted on the rolling conveyor 22. If the rotation speed of the rolling conveyor 22 is too small, the moving speed of the goods will be slow, and it may happen that the goods have not been completely transported to the outside of the goods inlet and outlet 21. If the rotation speed of the rolling conveyor 22 is too fast, the moving speed of the goods will be faster, which may cause impact on the equipment to be loaded, which may cause the equipment to be loaded to shake and move. In other cases, the feeding process is unstable. Therefore, it is necessary to control the rotation speed of the rolling conveyor 22 to ensure that the goods in the storage unit 2 are transported to the outside of the storage unit 2 . It can be understood that when the rolling conveying member 22 is activated, the goods start to move along with it, and if the rolling conveying member 22 stops rotating, the goods also stop moving.
  • controlling the rotation state of the rolling conveyor 22 so that the goods in the storage unit 2 are transported to the outside of the storage unit 2 includes:
  • the rolling state of the rolling conveyor 22 is controlled according to at least one of the position of the goods in the storage unit 2 and the moving speed of the goods, so that the goods in the storage unit 2 are transported to the outside of the goods inlet and outlet 21 .
  • the rolling state of the rolling conveying member 22 is controlled according to the position of the goods in the storage unit 2.
  • the distance between the rear end of the goods and the import and export 21 of the goods is relatively long, and the rolling transmission can be controlled.
  • the rotation speed of the parts 22 is relatively slow.
  • the distance between the rear end of the goods and the goods inlet and outlet 21 is close to 0, and the speed of the rolling conveying parts 22 can be controlled so that the goods can be smoothly moved out of the storage unit. 2.
  • the position of the goods in the storage unit 2 can be detected according to the first position sensor 91 described in the first embodiment.
  • the rotation state of the rolling conveyor 22 is controlled according to the moving speed of the goods, for example, the moving speed of the goods can be controlled within a suitable range, so as to avoid the situation that the storage unit 2 cannot be completely moved out or the speed is too fast when moving out of the storage unit 2 .
  • the rotation state of the rolling conveyor 22 can be controlled according to the position of the goods in the storage unit 2; or the rotation state of the rolling conveyor 22 can be controlled according to the moving speed of the goods; Both the position and the speed of movement of the goods control the rolling state of the rolling conveyor 22 .
  • the method before controlling the rotation state of the rolling conveyor 22 according to at least one of the position of the goods in the storage unit 2 and the moving speed of the goods, the method further includes: detecting the moving speed of the goods.
  • the detection of the moving speed of the goods includes: detecting the moving speeds of the goods at at least two different positions on the in-out path of the goods.
  • the speed sensor 8 may include a first speed sensor 81 and a second speed sensor 82.
  • the second speed sensor 82 may be located on the side of the storage unit 2 away from the cargo inlet and outlet 21.
  • the first speed sensor 82 The speed sensor 81 may be located between the second speed sensor 82 and the cargo inlet and outlet 21 .
  • the first speed sensor 81 can measure the speed of the goods near the goods inlet and outlet 21
  • the second speed sensor 82 can measure the speed of the goods on the side away from the goods inlet and outlet 21 . Set the speed at the position to measure.
  • the plurality of rolling conveyors 22 include active rolling conveyors, and the rolling conveyors 22 are controlled to roll according to the feeding instruction, so as to transport the goods in the storage unit to the outside of the goods inlet and outlet, including: controlling the active rolling conveyors The rotating state of the rolling conveyor, so that the active rolling conveyor conveys the goods.
  • controlling the rolling of the rolling conveyor 22 according to the feeding instruction to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 includes: controlling the rotation state of the active rolling conveyor, so that the active rolling conveyor and the slave The moving and rolling conveyors jointly transport the goods.
  • the movable member 51 of the robotic arm 5 also provides power for conveying the goods, so the feeding control method may also include:
  • the moving state of the robotic arm is controlled, so that the robotic arm and the rolling conveyer jointly drive the goods in the storage unit to the outside of the storage unit.
  • controlling the moving state of the robotic arm 5 may include controlling the moving speed of the robotic arm 5 and/or the position of the robotic arm 5 relative to the storage unit 2 . Similar to the influence of the rotational speed of the rolling conveyor 22 on the moving speed of the goods, the moving speed of the robotic arm 5 directly affects the moving speed of the goods. The position of the robotic arm 5 relative to the storage unit 2 also affects the position of the cargo relative to the storage unit 2 .
  • the moving state of the robotic arm 5 is controlled, so that the robotic arm 5 and the rolling conveyor 22 jointly drive the goods in the storage unit 2 to the outside of the storage unit 2, including:
  • At least one of the moving state of the robot arm 5 and the rotating state of the rolling conveyor 22 is controlled according to the moving speed of the goods.
  • the specific speed of the goods measured by the first speed sensor 81 and the second speed sensor 82 can be used for control. For example, if the moving speed of the goods is too slow or even stops, it is possible that the goods cannot be completely moved out of the storage unit 2. At this time, the moving speed of the robot arm 5 and/or the rotation speed of the rolling conveyor 22 can be increased to increase the movement of the goods. On the other hand, if the moving speed of the goods is too large, it may cause the goods to move out of the storage unit 2 too fast. Cargo slows down.
  • the movable member 51 can be rotated to different positions relative to the robot arm 5 to unfold or fold, and when the movable member 51 is in the unfolded state, the robot arm 5 can drive the goods to move. Also includes before the goods are moved:
  • the position of the movable part 51 relative to the robot arm 5 is detected, for example, the detection assembly 3 detects the position of the movable part 51 relative to the robot arm 5 .
  • the feeding operation is stopped.
  • the movable member 51 is in a folded state relative to the robotic arm 5, it is proved that the movable member 51 cannot drive the goods for feeding operation, so the feeding operation is controlled to stop.
  • the walking frame 6 in the feeding device 100 can move relative to the bracket 1 of the feeding device 100 to drive the mechanical arm 5 to move. Therefore, the feeding method of the present application may also include:
  • the position information of the walking frame relative to the bracket 1 can be detected by disposing a position sensor, such as the second position sensor 92 , on the bracket 1 . And control the moving state of the walking frame relative to the bracket 1 according to the detected position information.
  • a position sensor such as the second position sensor 92
  • the controller can According to the information of the position sensor, the moving state of the walking frame 6 is adjusted in time to avoid the occurrence of collision events, so that the stability and safety of the feeding device 100 are high.
  • controlling the moving state of the traveling frame 6 relative to the bracket 1 according to the detected position information includes: when the traveling frame moves to a preset position, controlling the traveling frame 6 to stop moving. In order to avoid collision with the structure of the bracket 1 and the like.
  • the handling robot 200 in order to confirm whether the handling robot 200 has reached the preset feeding position relative to the feeding device 100, it can be detected by the start switch 72 provided in the avoidance groove 13, and the mobile chassis 202 of the handling robot 200 enters the avoidance groove. 13 and reach the feeding position, control the traveling frame 6 to move and carry out the feeding operation.
  • FIG. 14 is a structural block diagram of a control apparatus provided by Embodiment 4 of the present application. Referring to FIG. 14 , this embodiment provides a control apparatus 300 , and the control apparatus 300 includes:
  • a processor 301 a processor 301; and a memory 302 connected in communication with the processor 301, the memory 302 stores executable codes, and when the executable codes are executed by the processor 301, the processor 301 is made to execute the feeding control method described in the third embodiment .
  • This embodiment provides a feeding device, which includes a support 1 and a control assembly.
  • the support 1 is provided with a storage unit 2 for placing goods.
  • the storage unit 2 is provided with a goods inlet and outlet 21 and a rolling transfer member 22.
  • the rolling transfer member 22 having an outer contour surface capable of rolling contact with the goods in the storage unit 2;
  • the control assembly includes a drive unit for driving the rolling conveyor 22 to rotate and the control device 300 of the fourth embodiment.
  • the driving unit is electrically connected to the control device 300, and the control device 300 is used to control the rolling conveyor 22 in the direction toward the goods inlet and outlet 21. Rotate to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 .
  • the structures and functional principles of the components in the feeding device provided in this embodiment are the same or similar to the feeding device 100 provided in the first embodiment, and the feeding device 100 has been described in detail in the first embodiment, and here No longer.
  • the specific structure and functional principle of the control device 300 have been described in detail in the fourth embodiment, and are not repeated here.
  • This embodiment provides a storage system, including the handling robot 200 of Embodiment 1 and the feeding device of Embodiment 5.
  • the handling robot 200 has a pallet 205, a pallet 205 and a storage unit 2 of the feeding device. Corresponding settings are used to carry out the feeding operation of the feeding device.
  • the pallet 205 and the storage unit 2 of the feeding device are arranged correspondingly. Specifically, the height of the pallet 205 is substantially the same as the height of the bottom of the storage unit 2, and the setting positions are corresponding and opposite.
  • handling robot 200 of the present application is not limited to the handling robot 200 described in the first embodiment, as long as it has a pallet 205 for loading goods, and the pallet 205 and the storage unit 2 of the feeding device are set correspondingly, namely Can.

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Abstract

A material loading control method, a control apparatus (300), a material loading apparatus (100), and a warehousing system, where the material loading control method is applied in the material loading apparatus (100), and the material loading apparatus (100) is used for transporting cargo to a carrier robot (200); the material loading apparatus (100) comprises a storage unit (2), a cargo inlet/outlet (21) and a rolling delivery member (22) are arranged on the storage unit (2), and the rolling delivery member (22) has an outer contour surface that can rollingly make contact with cargo within the storage unit (2); the material loading control method comprises: receiving a load material instruction; and controlling the rolling delivery member (22) to rotate in a direction towards the cargo inlet/outlet (21) according to the load material instruction, so as to convey cargo within the storage unit (2) to an outer side of the cargo inlet/outlet (21).

Description

上料控制方法、控制装置、上料装置及仓储系统Feeding control method, control device, feeding device and storage system
本申请要求于2020年12月24日提交中国专利局、申请号为202011556769.3、申请名称为“上料控制方法、控制装置、上料装置及仓储系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on December 24, 2020 with the application number 202011556769.3 and the application name is "feeding control method, control device, feeding device and storage system", the entire contents of which are Incorporated herein by reference.
技术领域technical field
本申请涉及智能仓储技术领域,尤其涉及一种上料控制方法、控制装置、上料装置及仓储系统。The present application relates to the technical field of intelligent warehousing, and in particular, to a feeding control method, a control device, a feeding device and a warehousing system.
背景技术Background technique
仓储是物流的一个重要环节,也是现代工业发展的重要环节。Warehousing is an important link in logistics and an important link in the development of modern industry.
在现有的仓储系统中,已部分实现了机械化和自动化,例如可用搬运机器人将货物运送至不同的货架。然而,即便是一定程度上实现了机械化和自动化,仍有部分工作需要人力进行辅助的处理。例如,在货物到达仓储系统入口时,需要人工对搬运机器人等进行上料,在搬运机器人上的货板不止一层,或者货板高度较高的情况下,需要逐层多次上料,然后由搬运机器人将货物运送到预设地点。In the existing warehouse system, some mechanization and automation have been realized, such as the use of handling robots to transport goods to different shelves. However, even with some degree of mechanization and automation, there are still some jobs that require human-assisted processing. For example, when the goods arrive at the entrance of the storage system, it is necessary to manually load the handling robot, etc. When the pallet on the handling robot is more than one layer, or the pallet height is high, it needs to be loaded multiple times layer by layer, and then The cargo is delivered to the preset location by the handling robot.
在上述的仓储系统中,由于需要人工完成货物的上料过程,因此自动化程度较低,作业效率较差。In the above-mentioned warehousing system, since the loading process of the goods needs to be completed manually, the degree of automation is low, and the operation efficiency is poor.
申请内容Application content
鉴于上述问题,本申请实施例提供一种上料控制方法、控制装置、上料装置及仓储系统,可以自动完成上料过程,自动化程度较高,作业效率也得到了提高。In view of the above problems, the embodiments of the present application provide a feeding control method, a control device, a feeding device and a storage system, which can automatically complete the feeding process, have a high degree of automation, and improve operation efficiency.
为了实现上述目的,本申请实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present application provide the following technical solutions:
本申请实施例第一方面提供一种上料控制方法,应用于上料装置,上料装置用于向搬运机器人运输货物,上料装置包括存储单元,存储单元上设置有货物进出口和滚动传送件,滚动传送件具有能够与存储单元内的货物滚动接触的外轮廓面,上料控制方法包括:接收上料指令;根据上料指令控制滚动传送件沿朝向货物进出口的方向转动,以将存储单元中的货物输送至货物进出口的外侧。A first aspect of the embodiments of the present application provides a feeding control method, which is applied to a feeding device. The feeding device is used to transport goods to a handling robot. The feeding device includes a storage unit, and the storage unit is provided with an import and export of goods and rolling conveyance. The rolling conveying member has an outer contour surface that can roll in contact with the goods in the storage unit, and the feeding control method includes: receiving a feeding instruction; The goods in the storage unit are conveyed to the outside of the goods inlet and outlet.
本申请实施例第二方面提供一种控制装置,包括:处理器;以及与处理器通信连接的存储器,存储器存储有可执行代码,当可执行代码被处理器执行时,使处理器执行上述的上料控制方法。A second aspect of an embodiment of the present application provides a control device, including: a processor; and a memory communicatively connected to the processor, the memory stores executable codes, and when the executable codes are executed by the processor, the processor is made to execute the above-mentioned Feeding control method.
本申请实施例第三方面提供一种上料装置,包括支架和控制组件,支架上设置有用于放置货物的存储单元,存储单元上设置有货物进出口和滚动传送件,滚动传送件具有能够与存储单元内的货物滚动接触的外轮廓面;控制组件包括用于驱动滚动传送件转动的驱动单元以及上述的控制装置,驱动单元和控制装置电连接,控制装置用于控制滚动传送件沿 朝向货物进出口的方向转动,以将存储单元中的货物输送至货物进出口的外侧。A third aspect of the embodiments of the present application provides a feeding device, which includes a bracket and a control assembly, a storage unit for placing goods is arranged on the bracket, the storage unit is provided with an inlet and outlet of goods and a rolling conveying member, and the rolling conveying member has a The outer contour surface of the rolling contact of the goods in the storage unit; the control assembly includes a drive unit for driving the rolling conveying member to rotate and the above-mentioned control device, the driving unit and the control device are electrically connected, and the control device is used for controlling the rolling conveying member to move toward the goods. The direction of the inlet and outlet is turned to transport the goods in the storage unit to the outside of the goods inlet and outlet.
本申请实施例第四方面提供一种仓储系统,包括搬运机器人和上述的上料装置,搬运机器人具有货板,货板和上料装置的存储单元对应设置,以和上料装置进行上料操作。A fourth aspect of the embodiments of the present application provides a storage system, including a handling robot and the above-mentioned feeding device. The handling robot has a pallet, and the pallet and the storage unit of the feeding device are correspondingly arranged to perform a feeding operation with the feeding device. .
本申请实施例具有如下优点:The embodiments of the present application have the following advantages:
通过采用上料装置进行上料,在与搬运机器人等物料机器人配合使用时,通过控制滚动传送件沿朝向货物进出口的方向转动而产生的牵引力,将存储单元中的货物输送至货物进出口的外侧,以使货物进入到搬运机器人中,无需人工上料,因此自动化程度较高,作业效率较高。By using a feeding device for feeding, when used in conjunction with a material robot such as a handling robot, the goods in the storage unit are transported to the entrance and exit of the goods by controlling the traction force generated by the rotation of the rolling conveyor in the direction of the goods import and export. Outside, so that the goods enter the handling robot without manual feeding, so the degree of automation is high and the work efficiency is high.
附图说明Description of drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present disclosure or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present disclosure, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本申请实施例一提供的上料装置的分解结构示意图;Fig. 1 is the exploded structure schematic diagram of the feeding device provided by the first embodiment of the application;
图2为本申请实施例一提供的上料装置和搬运机器人配合的一种状态下的结构示意图;FIG. 2 is a schematic structural diagram in a state in which the feeding device and the handling robot are matched according to the first embodiment of the present application;
图3为本申请实施例一提供的上料装置中支架的结构示意图;3 is a schematic structural diagram of a support in the feeding device provided in Embodiment 1 of the present application;
图4为本申请实施例一提供的上料装置中支架的下部结构的示意图;4 is a schematic diagram of the lower structure of the support in the feeding device provided in the first embodiment of the application;
图5为本申请实施例一提供的上料装置中支架的下部结构的另一个角度的示意图;5 is a schematic diagram of another angle of the lower structure of the support in the feeding device provided in the first embodiment of the application;
图6为图2的A处的局部放大图;Fig. 6 is the partial enlarged view of A place of Fig. 2;
图7为本申请实施例一提供的上料装置的局部结构的立体结构示意图;7 is a schematic three-dimensional structural diagram of a partial structure of a feeding device provided in Embodiment 1 of the application;
图8为图1的上料装置中其中一层的存储单元的结构示意图;8 is a schematic structural diagram of a storage unit of one layer in the feeding device of FIG. 1;
图9为本申请实施例一提供的上料装置中机械臂的立体结构示意图;9 is a schematic three-dimensional structural diagram of a robotic arm in the feeding device provided in Embodiment 1 of the present application;
图10为本申请实施例一提供的上料装置的立体结构示意图;10 is a schematic three-dimensional structure diagram of a feeding device provided in Embodiment 1 of the application;
图11为图9的B处的局部放大图;Fig. 11 is a partial enlarged view at B of Fig. 9;
图12为本申请实施例一提供的上料装置中行走架与滑轨的连接局部结构的爆炸示意图;12 is an exploded schematic diagram of the partial structure of the connection between the walking frame and the slide rail in the feeding device provided in the first embodiment of the application;
图13为本申请实施例三提供的上料控制方法的流程图;Fig. 13 is a flowchart of the feeding control method provided by the third embodiment of the present application;
图14为本申请实施例四提供的控制装置的结构框图。FIG. 14 is a structural block diagram of a control apparatus provided in Embodiment 4 of the present application.
通过上述附图,已示出本公开明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本公开构思的范围,而是通过参考特定实施例为本领域技术人员说明本公开的概念。The above-mentioned drawings have shown clear embodiments of the present disclosure, and will be described in more detail hereinafter. These drawings and written descriptions are not intended to limit the scope of the disclosed concepts in any way, but rather to illustrate the disclosed concepts to those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
在现有的仓储系统中,作为一个重要环节,已经可以利用搬运机器人等物流机器人将货物运送至不同的货架,然而,对搬运机器人的上料仍然是依靠人力完成,这在搬运机器人上的货板不止一层,或者货板高度较高的情况下,需要逐层多次上料,造成自动化程度较低,作业效 率较差。In the existing warehousing system, as an important link, logistics robots such as handling robots can already be used to transport goods to different shelves. However, the loading of the handling robots is still done by manpower. When the pallet is more than one layer, or the pallet height is high, it needs to be loaded multiple times layer by layer, resulting in a low degree of automation and poor operation efficiency.
为了解决上述问题,本申请提出一种上料控制方法、控制装置、上料装置及仓储系统,通过上料装置自动完成货物的上料,自动化程度较高,作业效率也较高。In order to solve the above problems, the present application proposes a feeding control method, a control device, a feeding device and a storage system. The feeding of goods is automatically completed by the feeding device, with a high degree of automation and high operating efficiency.
为了使本申请实施例的上述目的、特征和优点能够更加明显易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。In order to make the above objects, features and advantages of the embodiments of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
实施例一Example 1
图1为本申请实施例一提供的上料装置的分解结构示意图,图2为本申请实施例一提供的上料装置和搬运机器人配合的一种状态下的结构示意图。FIG. 1 is a schematic diagram of an exploded structure of the feeding device provided in Embodiment 1 of the application, and FIG. 2 is a schematic structural diagram of the feeding device provided in Embodiment 1 of the application in a state in which a handling robot cooperates.
参照图1、图2,本申请实施例提供一种上料装置100,用于向搬运机器人200运输货物,上料装置100包括支架1和设置在支架1上的存储单元2,存储单元2上设置有货物进出口21和滚动传送件22,滚动传送件22具有能够与存储单元2内的货物滚动接触的外轮廓面,滚动传送件22用于绕自身的转动轴线沿朝向货物进出口21的方向转动,以将存储单元2内的货物输送至存储单元2外侧的搬运机器人200。Referring to FIG. 1 and FIG. 2 , an embodiment of the present application provides a loading device 100 for transporting goods to a handling robot 200 . The loading device 100 includes a bracket 1 and a storage unit 2 arranged on the bracket 1 . A cargo inlet and outlet 21 and a rolling transfer member 22 are provided, the rolling transfer member 22 has an outer contour surface capable of rolling contact with the cargo in the storage unit 2, and the rolling transfer member 22 is used to rotate around its own axis of rotation along the direction of the cargo inlet and outlet 21. The direction is rotated to transport the goods in the storage unit 2 to the handling robot 200 outside the storage unit 2 .
上述方案中,通过采用上料装置100进行上料,存储单元2中的货物依靠滚动传送件22的转动产生的牵引力,而向货物进出口21的方向移动,就可以将存储单元2中的货物输送至货物进出口21的外侧,以使货物进入到搬运机器人200中,无需人工上料,因此自动化程度较高,作业效率较高。In the above solution, by using the feeding device 100 for feeding, the goods in the storage unit 2 rely on the traction force generated by the rotation of the rolling conveyor 22 to move in the direction of the goods inlet and outlet 21, so that the goods in the storage unit 2 can be moved. It is transported to the outside of the goods inlet and outlet 21 so that the goods can enter the handling robot 200 without manual feeding, so the degree of automation is high and the operation efficiency is high.
本申请实施例中,为了使滚动传送件22转动,存储单元2上还设置有驱动组件,驱动组件包括第一驱动装置(未图示),上料装置100还包括和第一驱动装置电连接的控制器(未图示),第一驱动装置与滚动传送件22连接,控制器用于控制第一驱动装置,以使第一驱动装置驱动滚动传送件22沿朝向货物进出口21外侧的方向转动。In the embodiment of the present application, in order to make the rolling transmission member 22 rotate, the storage unit 2 is further provided with a drive assembly, the drive assembly includes a first drive device (not shown), and the feeding device 100 further includes an electrical connection with the first drive device. The controller (not shown), the first driving device is connected with the rolling transmission member 22, the controller is used to control the first driving device, so that the first driving device drives the rolling transmission member 22 to rotate in the direction toward the outside of the goods inlet and outlet 21 .
本申请实施例中,上料装置100还包括可相对存储单元2移动的机械臂5,机械臂5用于通过自身的移动将存储单元2内的货物带动至存储单元2外侧。在一些示例中,机械臂5上设置有活动件51,活动件51可相对机械臂5移动,以挡设在货物的输送路径K上;活动件51用于在机械臂5相对存储单元2移动时,与货物抵接并将货物推至存储单元2外侧。In the embodiment of the present application, the feeding device 100 further includes a robotic arm 5 that can move relative to the storage unit 2 . The robotic arm 5 is used to drive the goods in the storage unit 2 to the outside of the storage unit 2 through its own movement. In some examples, a movable member 51 is provided on the robot arm 5, and the movable member 51 can move relative to the robot arm 5 to block the conveying path K of the goods; the movable member 51 is used to move the robot arm 5 relative to the storage unit 2 When it comes into contact with the cargo and push the cargo to the outside of the storage unit 2 .
为了使机械臂5进行移动,本申请实施例中,上料装置100还包括行走架6,行走架6位于支架1侧方;机械臂5连接于行走架6上,行走架6可相对于支架1移动,以带动机械臂5相对存储单元2移动。In order to move the robotic arm 5, in the embodiment of the present application, the feeding device 100 further includes a traveling frame 6, and the traveling frame 6 is located on the side of the support 1; the robotic arm 5 is connected to the traveling frame 6, and the traveling frame 6 can be relative to the support 1 moves to drive the robotic arm 5 to move relative to the storage unit 2 .
参照图2,简单介绍与本申请配合使用的搬运机器人200的一个例子,搬运机器人200包括货架201、移动底盘202、以及取货装置203。其中,货架201安装于移动底盘202上,货架201可以包括固定支架204和多个货板205,多个货板205在竖直方向间隔地设置在固定支架204上,各货板205用于载置货物。另外,移动底盘202可以用于实现货架201在仓储区的地面上移动。取货装置203可以安装在固定支架204上,并用于将货物放置在货板205上或将货板205上的货物取出。Referring to FIG. 2 , an example of a handling robot 200 used in cooperation with the present application is briefly introduced. The handling robot 200 includes a rack 201 , a mobile chassis 202 , and a pickup device 203 . The shelf 201 is installed on the mobile chassis 202. The shelf 201 may include a fixed bracket 204 and a plurality of pallets 205. The pallets 205 are arranged on the fixed bracket 204 at intervals in the vertical direction, and each pallet 205 is used for carrying place the goods. In addition, the mobile chassis 202 may be used to enable the movement of the racks 201 on the floor of the storage area. The cargo picking device 203 can be installed on the fixed bracket 204 and used to place the cargo on the pallet 205 or take out the cargo on the pallet 205 .
可以理解的是,能够与本申请的上料装置100配合的搬运机器人200包括但不限于为图2所示的结构,也可以为其它结构,但需要保证搬运机器人200中,各货板205和上料装置100的各存储单元2一一对应设置,且货板205的货物承载面的高度与存储单元2的载货面的高度大致相同,以使机械臂5可将货物推入货板205中。It can be understood that the handling robot 200 that can cooperate with the feeding device 100 of the present application includes, but is not limited to, the structure shown in FIG. 2 , and can also be other structures. The storage units 2 of the loading device 100 are arranged in a one-to-one correspondence, and the height of the cargo-carrying surface of the pallet 205 is approximately the same as the height of the cargo-carrying surface of the storage unit 2 , so that the robotic arm 5 can push the cargo into the pallet 205 middle.
下面结合图2说明本申请的上料装置100的上料过程。The feeding process of the feeding device 100 of the present application will be described below with reference to FIG. 2 .
搬运机器人200由图2所示的位置开始,向靠近上料装置100的方向移动,在搬运机器人200到达上料位置,即搬运机器人200的固定支架204到达上料装置100的支架1附近时,搬运机器人200的货板205和存储单元2一一对应,此时机械臂5和活动件51位于货物的输送方向上,且活动件51挡设在货物的输送路径K上,位于需被推动货物的后端即可。机械臂5带动活动件51朝向搬运机器人200的方向移动,并且滚动传送件22转动,此时,在活动件51的推动和滚动传送件22的转动所产生的牵引力的共同作用下,货物向货板205移动,直至货物进入搬运机器人200的货板205上,完成上料过程。其中,各个存储单元2中的货物可以同时被送至搬运机器人200的各层货板205上。The handling robot 200 starts from the position shown in FIG. 2 and moves toward the direction close to the feeding device 100 . When the handling robot 200 reaches the feeding position, that is, when the fixed bracket 204 of the handling robot 200 reaches the vicinity of the bracket 1 of the feeding device 100 , The pallets 205 of the handling robot 200 are in one-to-one correspondence with the storage unit 2. At this time, the robotic arm 5 and the movable part 51 are located in the conveying direction of the goods, and the movable part 51 is blocked on the conveying path K of the goods, and is located in the goods to be pushed. the back end of the . The robotic arm 5 drives the movable member 51 to move towards the direction of the handling robot 200, and the rolling transfer member 22 rotates. The plate 205 moves until the goods enter the pallet 205 of the handling robot 200 to complete the loading process. Wherein, the goods in each storage unit 2 can be sent to each pallet 205 of the handling robot 200 at the same time.
本申请实施例中,为了提高上料装置100的上料效率,提高上料装置100的稳定性、安全性等。上料装置100还包括控制组件(未图示),控制组件可以包括控制器、与控制器电连接的传感器等,本申请中的传感器可以包括速度传感器、位置传感器、上下料位置传感器中的至少一者。此外,为了使机械臂移动,驱动组件还可以包括用于驱动行走架6相对于支架1移动的第二驱动装置。In the embodiment of the present application, in order to improve the feeding efficiency of the feeding device 100, the stability and safety of the feeding device 100 are improved. The feeding device 100 also includes a control assembly (not shown), the control assembly may include a controller, a sensor electrically connected to the controller, etc. The sensor in this application may include at least a speed sensor, a position sensor, and a loading and unloading position sensor. one. In addition, in order to move the mechanical arm, the driving assembly may further comprise a second driving device for driving the traveling frame 6 to move relative to the bracket 1 .
下面详细说明上料装置100中各部分的结构。The structure of each part in the feeding device 100 will be described in detail below.
图3为本申请实施例一提供的上料装置中支架的结构示意图,图4为本申请实施例一提供的上料装置中支架的下部结构的示意图,图5为本申请实施例一提供的上料装置中支架的下部结构的另一个角度的示意图。FIG. 3 is a schematic structural diagram of a bracket in a feeding device provided in Embodiment 1 of the application, FIG. 4 is a schematic diagram of a lower structure of a bracket in a feeding device provided in Embodiment 1 of the application, and FIG. 5 is a schematic diagram of the structure in Embodiment 1 of the application. Schematic illustration of another angle of the substructure of the support in the loading device.
参照图3、图4、图5,支架1包括立柱11和支撑架12,支撑架12位于支架1的背离货物进出口21的一侧,即沿货物输送方向K(也即货物的输送路径K)的后侧;支撑架12的底部和立柱11共同支撑上料装置100,支撑架12包括沿地面延伸的支撑部120。3, 4 and 5, the support 1 includes a column 11 and a support frame 12, the support frame 12 is located on the side of the support 1 away from the goods inlet and outlet 21, that is, along the goods conveying direction K (that is, the conveying path K of the goods) ) rear side; the bottom of the support frame 12 and the upright column 11 support the loading device 100 together, and the support frame 12 includes a support portion 120 extending along the ground.
上述方案中,通过设置支撑架12,使支撑架12与立柱11共同支撑上料装置100,与现有技术仅靠立柱11支撑上料装置100的情况相比,用于支撑上料装置100的机构增加,因此对上料装置100的支撑较为稳固。进一步的,由于支撑部120沿地面延伸,可以增加支撑部120与地面的接触面积,因此对上料装置100的支撑更为稳固,从而提高了上料装置100的可靠性。In the above solution, by setting the support frame 12, the support frame 12 and the column 11 support the feeding device 100 together. The mechanism is increased, so the support for the feeding device 100 is relatively stable. Further, since the support portion 120 extends along the ground, the contact area between the support portion 120 and the ground can be increased, so that the support for the feeding device 100 is more stable, thereby improving the reliability of the feeding device 100 .
本申请实施例中,支撑架12的底部和立柱11共同支撑上料装置100,其中,立柱11起到主要的支撑作用,支撑架12起到辅助支撑作用。需要注意的是,本申请中,立柱11可以包括多个,且多个立柱11间隔设置,以支撑上料装置100。In the embodiment of the present application, the bottom of the support frame 12 and the column 11 jointly support the feeding device 100 , wherein the column 11 plays a main supporting role, and the support frame 12 plays an auxiliary supporting role. It should be noted that, in this application, the uprights 11 may include a plurality of uprights 11 , and the plurality of uprights 11 are arranged at intervals to support the feeding device 100 .
参照图3,以箭头标出沿货物输送方向K的前侧Q,而与前侧相反的方向为后。例如,本申请中的立柱11可以包括位于支架1的沿货物输送方向前侧的前立柱121和位于支架1的沿货物输送方向后侧的后立柱122,支撑架12可以连接在后立柱122上。Referring to FIG. 3 , the front side Q in the direction K of conveyance of the goods is marked with arrows, and the direction opposite to the front side is the rear. For example, the column 11 in the present application may include a front column 121 located on the front side of the bracket 1 along the cargo conveying direction and a rear column 122 located at the rear side of the bracket 1 along the cargo transportation direction, and the support frame 12 may be connected to the rear column 122 .
这样,在货物进入上料装置100的过程中,容易在货物的输送方向K上对支架1产生附加力,换言之,由于货物从后向前被送出上料装置100,因此上料装置100后侧部分受到的力较大,像上述这样,前立柱121和后立柱122在货物的进出路径上间隔设置,且作为辅助支撑的支撑架12设置在后立柱122上,给上料装置100后侧以辅助支撑,因此使上料装置100更为稳固。且能够有效避免支架1在上述货物的输送方向上产生晃动。In this way, during the process of the goods entering the loading device 100, it is easy to generate additional force on the bracket 1 in the conveying direction K of the goods. Part of the force is relatively large. As mentioned above, the front column 121 and the rear column 122 are arranged at intervals on the in and out path of the goods, and the support frame 12 as an auxiliary support is arranged on the rear column 122. The rear side of the feeding device 100 is Auxiliary support, thus making the feeding device 100 more stable. And it can effectively prevent the support 1 from shaking in the conveying direction of the above-mentioned goods.
立柱11的数量可以根据需要设置,例如,本申请以前立柱121和后立柱122均为两个为例来进行说明,对于前立柱121和后立柱122的数量为其它的情况与此类似,此处不再赘述。The number of the uprights 11 can be set as required. For example, in the present application, both the front uprights 121 and the rear uprights 122 are two as an example to illustrate, and the case where the numbers of the front uprights 121 and the rear uprights 122 are other is similar, here No longer.
可以理解的是,在本申请中,立柱11可以像后立柱122那样,整体沿一条直线延伸,也可以像前立柱121那样,上半部分和下半部分并未沿一条直线延伸。立柱11的延伸方向可以 沿竖直方向,也可以倾斜设置,本申请对此不作限制。It can be understood that, in the present application, the upright post 11 may extend along a straight line as a whole like the rear upright post 122 , or, like the front upright post 121 , the upper and lower halves may not extend along a straight line. The extension direction of the upright column 11 may be along the vertical direction, and may also be arranged obliquely, which is not limited in this application.
本申请实施例中,支撑架12可以包括沿地面延伸的支撑部120,由于支撑部120沿地面延伸,可以增加支撑部120与地面的接触面积,因此对上料装置100的支撑更为稳固,从而提高了上料装置100的可靠性。In the embodiment of the present application, the support frame 12 may include a support portion 120 extending along the ground. Since the support portion 120 extends along the ground, the contact area between the support portion 120 and the ground can be increased, so that the support for the feeding device 100 is more stable. Thus, the reliability of the feeding device 100 is improved.
进一步的,支撑部120包括相互连接的第一支撑部1201和第二支撑部1202,第一支撑部1201和第二支撑部1202均沿地面延伸,且第一支撑部1201和第二支撑部1202之间具有夹角。这样可以使第一支撑部1201和第二支撑部1202在不同的角度上辅助支撑立柱11,从而对上料装置100的支撑效果更好。Further, the support portion 120 includes a first support portion 1201 and a second support portion 1202 that are connected to each other, the first support portion 1201 and the second support portion 1202 both extend along the ground, and the first support portion 1201 and the second support portion 1202 There is an angle between them. In this way, the first support portion 1201 and the second support portion 1202 can assist in supporting the upright column 11 at different angles, so that the support effect of the feeding device 100 is better.
需要注意的是,本申请中所述的沿地面延伸,例如支撑部120沿地面延伸,具体是指支撑部120的延伸方向可以沿着地面。使支撑部120可以在较大面积范围内对上料装置100进行支撑。而对于支撑部120的具体支撑方式,也可以如图3那样,支撑部120通过其底部设置的支脚123而支撑在地面,也可以是支撑部120的底端面直接支撑在地面上。It should be noted that the extension along the ground described in this application, for example, the support portion 120 extends along the ground, specifically means that the extension direction of the support portion 120 may be along the ground. The support portion 120 can support the feeding device 100 in a larger area. As for the specific support method of the support portion 120 , as shown in FIG. 3 , the support portion 120 may be supported on the ground by the feet 123 provided at the bottom thereof, or the bottom end surface of the support portion 120 may be directly supported on the ground.
其中,支撑部120通过支脚123支撑在地面上时,立柱11也可以通过支脚123支撑在地面上,需要注意的是,支撑部120配合支脚123,需要与立柱11配合支脚123后的高度向匹配,以使设于支架1上的存储单元2大致水平设置。可选的,支脚123可以为重型带耳脚杯,例如通过膨胀螺钉等固定在地面,或者与地面相对固定的缓冲体或者固定体上。Wherein, when the support portion 120 is supported on the ground through the legs 123, the column 11 can also be supported on the ground through the legs 123. It should be noted that, the support portion 120 cooperates with the legs 123 and needs to match the height of the column 11 after the legs 123 are engaged. , so that the storage unit 2 arranged on the rack 1 is arranged approximately horizontally. Optionally, the support feet 123 may be heavy duty cups with ears, which are fixed on the ground by, for example, expansion screws, or on a buffer body or a fixed body relatively fixed to the ground.
本申请实施例中,第一支撑部1201连接在后立柱122上,第二支撑部1202为偶数个,且第二支撑部1202对称设置在第一支撑部1201的两侧。这样可以使第二支撑部1202对上料装置100的支撑更为稳固。In the embodiment of the present application, the first support parts 1201 are connected to the rear column 122 , the number of the second support parts 1202 is even, and the second support parts 1202 are symmetrically arranged on both sides of the first support part 1201 . In this way, the second support portion 1202 can support the feeding device 100 more stably.
图5是从另一角度表示支架局部的示意图,并且,为了便于观察,在图5中省略了存储单元2的图示。参照图5,进一步的,第一支撑部1201的延伸方向和货物输送方向K相互垂直,而第二支撑部1202的延伸方向平行于货物输送方向K。进一步的,第二支撑部1202的第一端1203和第一支撑部1201的端部连接,第二支撑部1202的第二端1204沿地面延伸。具体的,支撑部120为绕支架1的周向延伸的框状件,且框状件在货物输送方向K的前侧Q具有开口。FIG. 5 is a schematic diagram showing a part of the bracket from another angle, and the illustration of the storage unit 2 is omitted in FIG. 5 for the convenience of observation. 5 , further, the extending direction of the first support portion 1201 and the goods conveying direction K are perpendicular to each other, and the extending direction of the second support portion 1202 is parallel to the goods conveying direction K. Further, the first end 1203 of the second support portion 1202 is connected to the end portion of the first support portion 1201 , and the second end 1204 of the second support portion 1202 extends along the ground. Specifically, the support portion 120 is a frame-shaped member extending around the circumference of the bracket 1 , and the frame-shaped member has an opening on the front side Q of the goods conveying direction K. As shown in FIG.
本申请实施例中,第二支撑部1202还可以位于多个立柱11所围成的区域的外侧。这样,在四个立柱11,例如两个前立柱121、两个后立柱122围成大致四边形的区域范围之外,第二支撑部1202能够起到较好的辅助支撑作用。In the embodiment of the present application, the second support portion 1202 may also be located outside the area surrounded by the plurality of uprights 11 . In this way, the second support portion 1202 can play a better auxiliary supporting role outside the area of the substantially quadrilateral enclosed by the four uprights 11 , for example, the two front uprights 121 and the two rear uprights 122 .
参照图4、图5,支撑架12还包括第三支撑部1205,第三支撑部1205包括竖直延伸段1206和水平延伸段1207,竖直延伸段1206连接于立柱11上,例如连接于后立柱122上,并沿后立柱122的长度方向延伸,水平延伸段1207和竖直延伸段1206连接,并向支架1的沿货物输送方向K的后侧延伸。4 and 5, the support frame 12 further includes a third support portion 1205. The third support portion 1205 includes a vertical extension section 1206 and a horizontal extension section 1207. The vertical extension section 1206 is connected to the upright column 11, for example, to the rear On the upright column 122 and extending along the length direction of the rear upright column 122, the horizontal extension section 1207 is connected with the vertical extension section 1206, and extends to the rear side of the rack 1 along the cargo conveying direction K.
可以在上料装置100的后侧设置相对于地面固定的缓冲件或固定件等,使水平延伸段1207固定在地面或固定件上,在后侧对上料装置100进行辅助支撑。具体的,水平延伸段1207可以具有向支架1外侧延伸的底端面,底端面与地面贴合并抵接。换言之,水平延伸段1207的底端面可以与地面或者固定件抵接,水平延伸段1207与地面或固定件为面接触,以使对上料装置100的辅助支撑更为稳定。The rear side of the loading device 100 may be provided with a buffer member or a fixing member that is fixed relative to the ground, so that the horizontal extension 1207 is fixed on the ground or the fixing member, and the loading device 100 is supported on the rear side. Specifically, the horizontally extending section 1207 may have a bottom end surface extending to the outside of the bracket 1 , and the bottom end surface is in contact with the ground and abuts. In other words, the bottom surface of the horizontally extending section 1207 can be in contact with the ground or the fixing member, and the horizontally extending section 1207 is in surface contact with the ground or the fixing member, so as to make the auxiliary support for the feeding device 100 more stable.
本申请实施例中,进一步的,在上料装置100和搬运机器人200配合使用时,为了对搬运机器人200的移动底盘202进行避让,支架1上还可以设有避让槽13。In the embodiment of the present application, further, when the feeding device 100 and the handling robot 200 are used together, in order to avoid the moving chassis 202 of the handling robot 200 , the bracket 1 may further be provided with an escape groove 13 .
具体的,参照图4,在支架1包括多个立柱11、例如包括两个前立柱121、两个后立柱122 时,其两个前立柱121、两个后立柱122之间间隔设置,以形成用于避让搬运机器人200的移动底盘202的避让槽13,可以理解的是,避让槽13的开口可以面向搬运机器人200,即与货物进出口21的开口方向相同。应当理解的是,这里的避让槽13指代的是避让空间,可以如上述那样由支腿之间的空隙形成的开放空间,也可以是由连续的避让腔室形成的相对封闭的空间,只要能供搬运机器人200的移动底盘202进入即可,并本申请对此不加以限制。进一步的,前立柱121和后立柱122均为两个时,两个前立柱121之间的间隔大于两个后立柱122之间的间隔。这样一方面便于搬运机器人的移动底盘202进入,另一方面,增大了两个前立柱121之间的间距,对上料装置100的支撑也更为稳固。Specifically, referring to FIG. 4 , when the bracket 1 includes a plurality of uprights 11 , such as two front uprights 121 and two rear uprights 122 , the two front uprights 121 and the two rear uprights 122 are spaced apart to form The avoidance groove 13 used to avoid the moving chassis 202 of the handling robot 200 can be understood that the opening of the avoidance groove 13 may face the handling robot 200 , that is, the opening direction of the cargo inlet and outlet 21 is the same. It should be understood that the avoidance groove 13 here refers to the avoidance space, which can be an open space formed by the gap between the legs as described above, or a relatively closed space formed by a continuous avoidance chamber, as long as The mobile chassis 202 of the transport robot 200 can enter, which is not limited in the present application. Further, when there are two front uprights 121 and two rear uprights 122 , the interval between the two front uprights 121 is greater than the interval between the two rear uprights 122 . In this way, on the one hand, it is convenient for the moving chassis 202 of the handling robot to enter, and on the other hand, the distance between the two front uprights 121 is increased, and the support for the feeding device 100 is also more stable.
正由于两个后立柱122之间的间距小于两个前立柱121之间的间距,为了使两个后立柱122达到与前立柱121同样的支撑效果,可以使第二支撑部1202位于多个立柱11所围成的区域的外侧。即,使第一支撑部1201的端部比后立柱122更靠近外侧,第一支撑部1201和第二支撑部1202的交界位置位于两个前立柱121和两个后立柱122围成的区域的外侧。Because the distance between the two rear uprights 122 is smaller than the distance between the two front uprights 121 , in order for the two rear uprights 122 to achieve the same supporting effect as the front uprights 121 , the second support portion 1202 can be located in a plurality of uprights Outside the area enclosed by 11. That is, the end of the first support portion 1201 is made closer to the outside than the rear pillar 122, and the junction of the first support portion 1201 and the second support portion 1202 is located in the area enclosed by the two front pillars 121 and the two rear pillars 122. outside.
本申请实施例中,如前所述,在搬运机器人200和上料装置100相对时,有可能搬运机器人200还未到达预设的上料位置,上料装置100就进行上料动作,此时极容易发生上料失败的情况,导致上料可靠性较低。In the embodiment of the present application, as mentioned above, when the handling robot 200 and the feeding device 100 are facing each other, it is possible that the handling robot 200 has not yet reached the preset feeding position, and the feeding device 100 performs the feeding action. It is very easy to fail in feeding, resulting in low reliability of feeding.
为了避免这种情况的发生。控制组件还可以包括感应单元,感应单元和控制器电连接,感应单元设置在支架1上,用于在搬运机器人200移动至和上料装置100相对的上料位置时发出感应信号,控制器用于根据感应信号控制去送组件进行上料操作。To avoid this from happening. The control assembly may also include an induction unit, the induction unit is electrically connected to the controller, the induction unit is arranged on the bracket 1, and is used to send out an induction signal when the handling robot 200 moves to a feeding position opposite to the feeding device 100, and the controller is used for According to the induction signal, control the sending component to carry out the feeding operation.
上述方案中,通过设置感应单元,在搬运机器人200到达预设的上料位置时,搬运机器人200上的货物位于与存储单元2对应的位置处,感应单元向控制器发送感应信号,上料装置100在确定搬运机器人200就位后才会进行上料操作,不会发生上料失败的情况,上料可靠性较高。In the above solution, by setting the sensing unit, when the handling robot 200 reaches the preset loading position, the goods on the handling robot 200 are located at the position corresponding to the storage unit 2, the sensing unit sends a sensing signal to the controller, and the loading device 100 The feeding operation will not be carried out until the handling robot 200 is determined to be in place, the feeding failure will not occur, and the feeding reliability is high.
图6为图2的A处的局部放大图。FIG. 6 is a partial enlarged view of part A of FIG. 2 .
参照图1、图4、图6,本申请实施例中,如前所述,支架1的底部具有避让槽13。感应单元可以包括第一感应单元71,第一感应单元71设置在避让槽13内,第一感应单元71用于在搬运机器人200的移动底盘202容纳至避让槽13内时发出感应信号。Referring to FIG. 1 , FIG. 4 , and FIG. 6 , in the embodiment of the present application, as described above, the bottom of the bracket 1 has an escape groove 13 . The sensing unit may include a first sensing unit 71 disposed in the avoidance groove 13 , and the first sensing unit 71 is used to send out a sensing signal when the moving chassis 202 of the handling robot 200 is accommodated in the avoidance groove 13 .
本申请实施例中,第一感应单元71的数量为至少一个。例如可以如图6所示那样,第一感应单元71位于与搬运机器人的移动底盘202相对的位置处。In the embodiment of the present application, the number of the first sensing unit 71 is at least one. For example, as shown in FIG. 6 , the first sensing unit 71 is located at a position opposite to the moving chassis 202 of the handling robot.
在其它一些示例中,为了使感应单元的判断更为准确,第一感应单元71的数量为至少两个,且不同第一感应单元71设置在相对于避让槽13的不同位置;控制器用于在至少一个第一感应单元71、例如全部第一感应单元71均发出感应信号时,控制行走架进行上料操作。这样可以避免出现部分第一感应单元71发生故障等,无法准确测量搬运机器人的情况发生。In some other examples, in order to make the judgment of the sensing units more accurate, the number of the first sensing units 71 is at least two, and different first sensing units 71 are arranged at different positions relative to the avoidance groove 13; When at least one of the first sensing units 71 , for example, all the first sensing units 71 send sensing signals, the traveling frame is controlled to perform the feeding operation. In this way, it can be avoided that some of the first sensing units 71 fail, etc., and that the handling robot cannot be accurately measured.
可以理解的是,不同的第一感应单元71可以分别设置在避让槽13的不同侧。可以尽量在搬运机器人200的周向不同位置上,以对搬运机器人200和上料装置100的相对位置进行检测。It can be understood that, different first sensing units 71 may be respectively disposed on different sides of the avoidance groove 13 . The relative positions of the handling robot 200 and the feeding device 100 may be detected at different positions in the circumferential direction of the handling robot 200 as much as possible.
参照图图2、图6,示例性的,第一感应单元71可以包括启动开关72,启动开关72位于所述避让槽13内,且可以与控制器电连接,启动开关72用于在搬运机器人200移动至避让槽13内时触碰搬运机器人200,以向控制器发出感应信号。2 and FIG. 6 , the first induction unit 71 exemplarily includes a start switch 72 , the start switch 72 is located in the avoidance groove 13 and can be electrically connected to the controller, and the start switch 72 is used for the handling robot When the 200 moves into the avoidance groove 13, it touches the transfer robot 200 to send a sensing signal to the controller.
本申请实施例中,启动开关72包括开关支架721和检测摇臂722,检测摇臂722的第一端和开关支架721可转动连接,检测摇臂722的第二端位于避让槽13内,以用于触碰搬运机器人200,开关支架721可在检测摇臂722转动时发出感应信号。本申请实施例中,第一感应 单元71可以包括接近传感器,接近传感器的感应区域位于避让槽13内。示例性的,接近传感器为红外接近传感器或者激光雷达。In the embodiment of the present application, the start switch 72 includes a switch bracket 721 and a detection rocker arm 722, the first end of the detection rocker arm 722 is rotatably connected to the switch bracket 721, and the second end of the detection rocker arm 722 is located in the avoidance groove 13, so as to For touching the handling robot 200 , the switch bracket 721 can send out an induction signal when detecting the rotation of the rocker arm 722 . In this embodiment of the present application, the first sensing unit 71 may include a proximity sensor, and the sensing area of the proximity sensor is located in the avoidance groove 13. Exemplarily, the proximity sensor is an infrared proximity sensor or a lidar.
下面结合设置有启动开关72的情况进行说明,在图6中,用虚线表示启动开关72的开启状态。具体的,可以将搬运机器人200的货板205的进货口和存储单元2的货物进出口21相对,且机械臂5的活动件51位于货物后方时,搬运机器人200与上料装置100的相对位置定义为上料装置100的上料位置。The following describes the case where the start switch 72 is provided. In FIG. 6 , the ON state of the start switch 72 is indicated by a broken line. Specifically, when the cargo inlet of the pallet 205 of the transport robot 200 is opposite to the cargo inlet and outlet 21 of the storage unit 2, and the movable part 51 of the robotic arm 5 is located behind the cargo, the relative position of the transport robot 200 and the loading device 100 It is defined as the feeding position of the feeding device 100 .
参照图2和图6,搬运机器人200的移动底盘202进入避让槽13,但在搬运机器人200还未到达预设的上料位置时,移动底盘202并未与启动开关72接触,启动开关72处于关闭状态,搬运机器人200不进行上料操作。搬运机器人200到达预设的上料位置时,移动底盘202与启动开关72接触,并触发启动开关72动作,启动开关72处于开启状态,搬运机器人200进行上料操作。2 and 6 , the moving chassis 202 of the handling robot 200 enters the avoidance slot 13, but when the handling robot 200 has not reached the preset feeding position, the moving chassis 202 is not in contact with the start switch 72, and the start switch 72 is at In the closed state, the transfer robot 200 does not perform the feeding operation. When the handling robot 200 reaches the preset feeding position, the moving chassis 202 contacts the start switch 72 and triggers the start switch 72 to act. The start switch 72 is turned on, and the handling robot 200 performs the feeding operation.
本申请实施例中,以立柱11的数量为4个为例进行说明,但本申请不限于此,立柱11的数量也可以为6个、8个或者其它数量。在图1中,4个立柱11并列设置,俯视时,4个立柱11大致位于矩形的四个顶点处。存储单元2可以位于4个立柱11之间,且设置在4个立柱11上。In the embodiment of the present application, the number of the uprights 11 is taken as an example for description, but the present application is not limited to this, and the number of the uprights 11 may also be 6, 8 or other numbers. In FIG. 1 , four uprights 11 are arranged side by side, and when viewed from above, the four uprights 11 are approximately located at four vertices of a rectangle. The storage unit 2 may be located between the four uprights 11 and arranged on the four uprights 11 .
图7为本申请实施例一提供的上料装置的局部结构的立体结构示意图。参照图7,在立柱11顶部还连接有顶部框111,顶部框111连接在4个立柱11之间,可以提高支架1的连接强度,防止立柱11晃动。FIG. 7 is a schematic three-dimensional structural diagram of a partial structure of the feeding device provided in the first embodiment of the present application. Referring to FIG. 7 , a top frame 111 is also connected to the top of the uprights 11 , and the top frame 111 is connected between the four uprights 11 , which can improve the connection strength of the bracket 1 and prevent the uprights 11 from shaking.
为了对存储单元2进行较好地支撑,支架1还包括端部连接件14,端部连接件14连接在沿货物输出方向K排列的两个立柱11之间,存储单元2的两个相对的端部可以连接在两个相对设置的端部连接件14之间。In order to better support the storage unit 2, the bracket 1 further includes an end connector 14, and the end connector 14 is connected between the two upright columns 11 arranged along the cargo output direction K. The two opposite sides of the storage unit 2 The ends can be connected between two oppositely disposed end connectors 14 .
进一步的,端部连接件14上还可以连接有导向件141,导向件141位于端部连接件14的朝内一侧,且导向件141沿着货物的输出方向延伸。导向件141具有朝向货物的导向面142,以在货物被送出存储单元2时对货物进行导引。在存储单元2固定在端部连接件14之间的情况下,导向件141位于存储单元2的底部靠上方。Further, a guide member 141 may be connected to the end connecting member 14, the guide member 141 is located on the inward side of the end connecting member 14, and the guide member 141 extends along the output direction of the goods. The guide 141 has a guide surface 142 facing the goods to guide the goods as they are sent out of the storage unit 2 . When the storage unit 2 is fixed between the end connectors 14 , the guide 141 is located above the bottom of the storage unit 2 .
导向面142的沿端部连接件14的端部还设有倾斜区域143和倾斜区域144,其中倾斜区域143靠近货物进出口21设置,倾斜区域144背离货物进出口21设置。在两个导向件141设置在相对的两个端部连接件14上的情况下,两个导向面142上的倾斜区域143相对设置,且间距由货物进出口21朝向后侧逐渐减小。进一步的,两个导向面142上的倾斜区域144相对设置,且间距由后侧朝向前侧(货物进出口21)方向逐渐减减小,以与上料装置100之外的其它机构相互配合。The end of the guide surface 142 along the end connecting piece 14 is further provided with an inclined area 143 and an inclined area 144 , wherein the inclined area 143 is disposed close to the cargo inlet and outlet 21 , and the inclined area 144 is disposed away from the cargo entrance and exit 21 . When two guide pieces 141 are arranged on two opposite end connecting pieces 14 , the inclined regions 143 on the two guide surfaces 142 are arranged opposite to each other, and the distance gradually decreases from the cargo inlet and outlet 21 toward the rear side. Further, the inclined regions 144 on the two guide surfaces 142 are disposed opposite to each other, and the distance gradually decreases from the rear side to the front side (cargo inlet and outlet 21 ), so as to cooperate with other mechanisms other than the loading device 100 .
参照图1、图7,用于放置货物的存储单元2设置在支架1上,具体设置在各立柱11之间。当存储单元2具有多个时,存储单元2沿竖直方向排列,例如在立柱11的高度方向上间隔设置,以使货物可以存放于高度方向上的不同位置。可以理解的是,由于各层存储单元2在高度方向上间隔且层叠布置,每一层存储单元2上可以载置货物,并且每一层存储单元2和相邻的下一层存储单元2之间形成用于载置货物的载置空间23。Referring to FIG. 1 and FIG. 7 , the storage unit 2 for placing goods is arranged on the bracket 1 , and is specifically arranged between the columns 11 . When there are a plurality of storage units 2, the storage units 2 are arranged in the vertical direction, for example, they are arranged at intervals in the height direction of the column 11, so that the goods can be stored in different positions in the height direction. It can be understood that since the storage units 2 of each layer are spaced apart in the height direction and arranged in layers, goods can be loaded on each layer of storage units 2, and the storage unit 2 of each layer and the adjacent storage unit 2 of the next layer can be loaded with goods. A placing space 23 for placing goods is formed therebetween.
需要注意的是,每层存储单元2的设置高度和搬运机器人200上货板205的设置高度一一对应,以便于存储单元2上的货物能顺利进入到货板205中。另外,本申请中存储单元2的排布方式不限于此,存储单元2还可以在支架1的宽度方向上设置多个。It should be noted that the setting heights of the storage units 2 on each layer correspond to the setting heights of the pallets 205 on the handling robot 200 one-to-one, so that the goods on the storage units 2 can smoothly enter the pallets 205 . In addition, the arrangement of the storage units 2 in the present application is not limited to this, and a plurality of storage units 2 may also be provided in the width direction of the bracket 1 .
本申请实施例中,存储单元2具有多个可转动的滚动传送件22,多个滚动传送件22沿货物的输送方向K并排设置,且多个滚动传送件22的转动轴线相互平行。In the embodiment of the present application, the storage unit 2 has a plurality of rotatable rolling conveyors 22 , the rolling conveyors 22 are arranged side by side along the conveying direction K of the goods, and the rotation axes of the rolling conveyors 22 are parallel to each other.
滚动传送件22具有和货物滚动接触的外轮廓面,以用于带动货物输出存储单元2。参照图7,作为一种可选的实施方式,滚动传送件22可以为转动辊,转动辊的两端被上述的端部连接件14可转动地支撑时,转动辊的辊面可以转动,并形成上述可滚动的外轮廓面。并且转动辊为多个时,多个转动辊的转轴相互平行设置。或者,滚动传送件22也可以是传送带。The rolling conveyor 22 has an outer contour surface that is in rolling contact with the goods and is used to drive the goods out of the storage unit 2 . Referring to FIG. 7 , as an optional embodiment, the rolling conveying member 22 may be a rotating roller, and when both ends of the rotating roller are rotatably supported by the above-mentioned end connecting members 14, the roller surface of the rotating roller can rotate, and The above-mentioned rollable outer contour surface is formed. And when there are a plurality of rotating rollers, the rotating shafts of the plurality of rotating rollers are arranged in parallel with each other. Alternatively, the rolling conveyor 22 may also be a conveyor belt.
进一步的,多个滚动传送件22可被单独的择一控制、局部控制或全部控制,使得多个存储单元2上的货物能被选择性的单一输出、局部输出或全部输出。Further, the plurality of rolling conveyors 22 can be controlled individually, locally or all, so that the goods on the plurality of storage units 2 can be selectively single output, partial output or all output.
进一步的,多个所述滚动传送件22可以包括多个主动滚动传送件,可以通过控制主动滚动传送件的转动状态,以使主动滚动传送件输送货物。示例性的,主动滚动传送件和第一驱动装置连接,并在第一驱动装置的带动下绕自身转动轴线转动。Further, the plurality of the rolling conveyors 22 may include a plurality of active rolling conveyors, and the rotation state of the active rolling conveyors can be controlled to enable the active rolling conveyors to transport the goods. Exemplarily, the active rolling transmission member is connected to the first driving device, and is driven by the first driving device to rotate around its own rotation axis.
在其它示例中,多个滚动传送件可以包括主动滚动传送件和从动滚动传送件,主动滚动传送件和第一驱动装置连接,并在第一驱动装置的带动下绕自身转动轴线转动,从动滚动传送件和主动滚动传送件相互联动,并在主动滚动传送件的带动下转动。In other examples, the plurality of rolling transfer members may include an active rolling transfer member and a driven rolling transfer member, the active rolling transfer member is connected to the first driving device, and is driven by the first driving device to rotate around its own rotation axis, from The movable rolling transmission member and the active rolling transmission member are interlocked with each other, and rotate under the driving of the active rolling transmission member.
例如,作为另一种可选的实施方式,传送件可以为多个并排设置的多楔带滚筒221,多个多楔带滚筒221可转动地连接在两个相对的端部连接件14之间。For example, as another optional embodiment, the conveying member may be a plurality of V-ribbed belt drums 221 arranged side by side, and the plurality of V-ribbed belt drums 221 are rotatably connected between two opposite end connecting members 14 .
多个多楔带滚筒221的靠近一个端部的位置处设有楔带槽222,每两个相邻的多楔带滚筒221上在楔带槽222的位置套设同一条多楔带,每个多楔带滚筒221上套设有两个多楔带,以使多个楔带槽222联动。多个多楔带滚筒221中,至少一个多楔带滚筒221为主动辊,在驱动装置、例如上述的第一驱动装置的驱动下转动,这样作为主动辊的多楔带滚筒221通过多楔带带动所有的从动辊一起转动,以实现滚动传送件22的转动。A plurality of V-ribbed belt rollers 221 are provided with a V-ribbed belt groove 222 at a position close to one end, and the same V-ribbed belt is sleeved at the position of the V-ribbed belt groove 222 on every two adjacent V-ribbed belt rollers 221. Each V-ribbed belt drum 221 is sleeved with two V-ribbed belts, so that the plurality of V-ribbed belt grooves 222 are linked together. Among the plurality of V-ribbed belt rollers 221, at least one of the V-ribbed belt rollers 221 is a driving roller, and is rotated under the driving of a driving device, such as the above-mentioned first driving device, so that the multi-ribbed belt roller 221 as the driving roller passes through the multi-ribbed belt. All the driven rollers are driven to rotate together to realize the rotation of the rolling conveying member 22 .
参照图1,上料装置100还包括上下料位置传感器96,上下料位置传感器96设置于支架1上,且上下料位置传感器96位于货物进出口21,上下料位置传感器96用于检测货物是否伸出至存储单元2的外侧。可选的,上下料位置传感器可以为反射式光电传感器。Referring to FIG. 1 , the loading device 100 further includes a loading and unloading position sensor 96. The loading and unloading position sensor 96 is arranged on the bracket 1, and the loading and unloading position sensor 96 is located at the goods inlet and outlet 21. The loading and unloading position sensor 96 is used to detect whether the goods are stretched or not. out to the outside of the storage unit 2. Optionally, the loading and unloading position sensor may be a reflective photoelectric sensor.
本申请实施例中,存储单元2包括位于上料装置100顶部的第一存储单元94和位于上料装置100底部的第二存储单元95,第一存储单元94和第二存储单元95上均设置有上下料位置传感器。其中,第一存储单元94上设置有上下料位置传感器96,第二存储单元95上设置有上下料位置传感器97。In the embodiment of the present application, the storage unit 2 includes a first storage unit 94 located at the top of the loading device 100 and a second storage unit 95 located at the bottom of the loading device 100 , both of which are provided on the first storage unit 94 and the second storage unit 95 There are loading and unloading position sensors. Wherein, the first storage unit 94 is provided with a loading and unloading position sensor 96 , and the second storage unit 95 is provided with a loading and unloading position sensor 97 .
上下料位置传感器96设置在顶部框111上,上下料位置传感器97设置在第二存储单元95的底部,且上下料位置传感器96和上下料位置传感器97相对设置,像这样在高度最高的第一存储单元94上方和高度最低的第二存储单元95下方设置上下料传感器,任意位置的存储单元2中的货物凸出于存储单元2时,都可以被检测到。即多个存储单元2中,若有一个存储单元2进行上料操作时,都能被上下料传感器检测到。这样上料装置100可以通过上下料传感器而检测是否有货物通过,从而执行相应的操作。示例性的,当上下料位置传感器检测到有货物通过时,说明处于正常上料操作中,滚动传送件22可以正常转动,以带动货物进出存储单元2。The loading and unloading position sensor 96 is arranged on the top frame 111, the loading and unloading position sensor 97 is arranged at the bottom of the second storage unit 95, and the loading and unloading position sensor 96 and the loading and unloading position sensor 97 are arranged opposite to each other. Loading and unloading sensors are arranged above the storage unit 94 and below the second storage unit 95 with the lowest height, and can detect when the goods in the storage unit 2 at any position protrude from the storage unit 2 . That is, among the multiple storage units 2, if one storage unit 2 performs a feeding operation, it can be detected by the loading and unloading sensor. In this way, the loading device 100 can detect whether there is a passing of goods through the loading and unloading sensor, so as to perform corresponding operations. Exemplarily, when the loading and unloading position sensor detects that there are goods passing through, it means that the loading operation is in normal operation, and the rolling conveyor 22 can rotate normally to drive the goods into and out of the storage unit 2 .
图8为图1的上料装置中其中一层的存储单元的结构示意图。参照图8,本申请实施例中,如前所述,控制组件包括控制器,还包括用于驱动传送件转动的第一驱动装置。此外,控制组件还包括传感器单元,这里传感器单元用于检测货物的位置和/或货物的移动速度。第一驱动 装置和传感器单元均和控制器电连接,控制器用于根据货物的位置和/或货物的移动速度控制滚动传送件22的转动状态,以将存储单元2内的货物输送至存储单元2外侧的搬运机器人200。FIG. 8 is a schematic structural diagram of a storage unit of one layer in the feeding device of FIG. 1 . Referring to FIG. 8 , in the embodiment of the present application, as described above, the control assembly includes a controller, and further includes a first driving device for driving the transmission member to rotate. Furthermore, the control assembly also includes a sensor unit, where the sensor unit is used to detect the position of the goods and/or the speed of movement of the goods. Both the first driving device and the sensor unit are electrically connected to the controller, and the controller is used to control the rotation state of the rolling conveyor 22 according to the position of the goods and/or the moving speed of the goods, so as to transport the goods in the storage unit 2 to the storage unit 2 The transfer robot 200 on the outside.
本申请实施例中,传感器单元包括速度传感器8和位置传感器中的至少一者。例如,传感器单元包括速度传感器8,速度传感器8设置在存储单元2中。In the embodiment of the present application, the sensor unit includes at least one of a speed sensor 8 and a position sensor. For example, the sensor unit includes a speed sensor 8 provided in the storage unit 2 .
示例性的,速度传感器8包括第一速度传感器81和第二速度传感器82,第二速度传感器82可以位于存储单元2的背离货物进出口21的一侧,第一速度传感器81可以位于第二速度传感器82和货物进出口21之间。且第一速度传感器81和第二速度传感器82都与控制器电连接。Exemplarily, the speed sensor 8 includes a first speed sensor 81 and a second speed sensor 82. The second speed sensor 82 may be located on the side of the storage unit 2 away from the cargo inlet and outlet 21, and the first speed sensor 81 may be located at the second speed. Between the sensor 82 and the cargo inlet and outlet 21 . And both the first speed sensor 81 and the second speed sensor 82 are electrically connected to the controller.
控制器用于控制滚动传送件22的转动状态。第一速度传感器81检测到的货物的移动速度大于、小于或等于第二速度传感器82所检测到的货物的移动速度;控制器依据第一速度传感器81检测到的货物的移动速度和/或第二速度传感器82所检测到的货物的移动速度,控制滚动传送件22的转动状态。可以理解的是,第一速度传感器81比第二速度传感器82更靠货物进出口21一侧。控制器依据第一速度传感器81检测到的货物的移动速度大于、小于或等于第二速度传感器82所检测到的货物的移动速度,来调整滚动传送件22的转动状态,以保证货物在上料过程中具有足够和/或稳定的速度,以使得货物能够顺利且完全进入搬运机器人200内。反之,若第一速度传感器81检测到的货物的移动速度与第二速度传感器82所检测到的货物的移动速度的差速相差较大,说明货物的运输速度过快或是逐渐变慢,可能存在运输困难的问题。The controller is used to control the rotational state of the rolling conveyor 22 . The moving speed of the goods detected by the first speed sensor 81 is greater than, less than or equal to the moving speed of the goods detected by the second speed sensor 82; The moving speed of the goods detected by the two speed sensors 82 controls the rotation state of the rolling conveyor 22 . It can be understood that the first speed sensor 81 is closer to the side of the cargo inlet and outlet 21 than the second speed sensor 82 . The controller adjusts the rotation state of the rolling conveyor 22 according to the moving speed of the goods detected by the first speed sensor 81 is greater than, less than or equal to the moving speed of the goods detected by the second speed sensor 82 to ensure that the goods are being loaded There is sufficient and/or stable speed in the process, so that the goods can enter the handling robot 200 smoothly and completely. On the contrary, if the difference between the moving speed of the goods detected by the first speed sensor 81 and the moving speed of the goods detected by the second speed sensor 82 is relatively large, it means that the transportation speed of the goods is too fast or gradually slows down, which may There is a problem of transportation difficulties.
进一步的,速度传感器8可以为光电传感器。Further, the speed sensor 8 may be a photoelectric sensor.
参照图8,靠近货物进出口21处的第一速度传感器81为两个,且两个第一速度传感器81位于彼此相对的位置。例如,两个第一速度传感器81可以位于端部连接件14的靠近货物进出口21的位置处。Referring to FIG. 8 , there are two first speed sensors 81 near the cargo inlet and outlet 21 , and the two first speed sensors 81 are located opposite to each other. For example, two first speed sensors 81 may be located at a location of the end connector 14 proximate the cargo access opening 21 .
进一步的,位于第一速度传感器81后侧的第二速度传感器82为两个,且两个第二速度传感器82位于彼此相对的位置。例如,两个第二速度传感器82可以位于端部连接件14的背离货物进出口21的位置处。这样成对的设置速度传感器8可以使对货物的速度测量更为精确。Further, there are two second speed sensors 82 located behind the first speed sensor 81 , and the two second speed sensors 82 are located opposite to each other. For example, two second speed sensors 82 may be located at a location of the end connector 14 facing away from the cargo access port 21 . Arranging the speed sensors 8 in pairs in this way can make the speed measurement of the goods more accurate.
继续参照图8,本申请实施例中,上料装置100还包括第一位置传感器91,第一位置传感器91设置于存储单元2上,用于检测存储单元2内的货物的位置。具体的,第一位置传感器91位于各存储单元2中端部连接件14的靠近后侧的位置处,换言之,位于第二速度传感器82后侧。且每个存储单元2均对应设置有第一位置传感器91。后述的第二驱动装置和第一位置传感器91均和控制器电连接,控制器用于根据货物的位置控制机械臂5相对于存储单元2的位置,以使活动件51位于货物的背离货物进出口21的一侧。Continuing to refer to FIG. 8 , in the embodiment of the present application, the feeding device 100 further includes a first position sensor 91 . The first position sensor 91 is disposed on the storage unit 2 and is used to detect the position of the goods in the storage unit 2 . Specifically, the first position sensor 91 is located at a position close to the rear side of the end connecting member 14 in each storage unit 2 , in other words, located at the rear side of the second speed sensor 82 . And each storage unit 2 is correspondingly provided with a first position sensor 91 . The second driving device and the first position sensor 91 to be described later are both electrically connected to the controller, and the controller is used to control the position of the robotic arm 5 relative to the storage unit 2 according to the position of the goods, so that the movable member 51 is positioned away from the goods in the direction of the goods. side of exit 21.
图9为本申请实施例一提供的上料装置中机械臂的立体结构示意图,图10为本申请实施例一提供的上料装置的立体结构示意图,图11为图9的B处的局部放大图。FIG. 9 is a schematic three-dimensional structure diagram of a manipulator in a feeding device provided in Embodiment 1 of the application, FIG. 10 is a schematic three-dimensional structure diagram of a feeding device provided in Embodiment 1 of the application, and FIG. 11 is a partial enlarged view of part B of FIG. 9 . picture.
下面说明机械臂5和行走架6的结构。Next, the structures of the robot arm 5 and the traveling frame 6 will be described.
参照图9、图10、图11,如前所述,上料装置100包括机械臂5,机械臂5可相对存储单元2移动,机械臂5用于通过自身的移动将存储单元2内的货物带动至存储单元2外侧。9 , 10 , and 11 , as described above, the feeding device 100 includes a robotic arm 5 that can move relative to the storage unit 2 , and the robotic arm 5 is used to move the goods in the storage unit 2 through its own movement. Drive to the outside of the storage unit 2 .
示例性的,机械臂5上设置有活动件51,活动件51可相对机械臂5移动,以挡设在货物的输送路径上,活动件51用于在机械臂5相对存储单元2移动时,与货物抵接并将货物推至存储单元2外侧。具体的,活动件51可相对机械臂5移动至展开位置或折叠位置,且活动件51呈展开位置时,活动件51用于和存储单元2中的货物抵接,以在机械臂5相对于支架1移 动时,将货物由存储单元2推出至存储单元2外侧的搬运机器人200。Exemplarily, a movable member 51 is provided on the robotic arm 5, and the movable member 51 can move relative to the robotic arm 5 to block the conveying path of the goods. Abut against the cargo and push the cargo to the outside of the storage unit 2 . Specifically, the movable member 51 can be moved relative to the robotic arm 5 to the unfolded position or the folded position, and when the movable member 51 is in the unfolded position, the movable member 51 is used for abutting with the goods in the storage unit 2, so that when the robotic arm 5 is relatively When the rack 1 moves, the transport robot 200 pushes out the goods from the storage unit 2 to the outside of the storage unit 2 .
进一步的,上料装置100还包括行走架6。行走架6的部分结构位于支架1侧方,机械臂5可以连接于行走架6上,行走架6可相对于支架1移动,以带动机械臂5相对存储单元2移动。Further, the feeding device 100 further includes a traveling frame 6 . Part of the structure of the walking frame 6 is located on the side of the bracket 1 . The robot arm 5 can be connected to the walking frame 6 , and the walking frame 6 can move relative to the bracket 1 to drive the robot arm 5 to move relative to the storage unit 2 .
参照图9、图11,行走架6可以包括分别设置在支架1的两侧的两个支撑架体61和连接在两个支撑架体61之间的连接梁62,而带动货物移动的机械臂5设置在行走架6上,示例性的,机械臂5安装在连接梁62上,且机械臂5位于与搬运机器人200上的货板205上方对应的位置处,换言之,机械臂5与存储单元2对应设置。连接梁62的两端分别和两个支撑架体61连接。Referring to FIGS. 9 and 11 , the walking frame 6 may include two supporting frame bodies 61 respectively disposed on both sides of the bracket 1 and a connecting beam 62 connected between the two supporting frame bodies 61 , and a robotic arm that drives the goods to move 5 is arranged on the walking frame 6, exemplarily, the robotic arm 5 is mounted on the connecting beam 62, and the robotic arm 5 is located at a position corresponding to the top of the pallet 205 on the handling robot 200, in other words, the robotic arm 5 and the storage unit 2 corresponds to the setting. Two ends of the connecting beam 62 are respectively connected with the two supporting frame bodies 61 .
如图10所示,机械臂5、连接梁62位于支架1内侧,支撑架体61位于支架1侧方,支撑架体61相对于支架1朝向搬运机器人200移动时,带动机械臂5也朝向货物伸出。As shown in FIG. 10 , the robotic arm 5 and the connecting beam 62 are located inside the bracket 1 , and the support frame body 61 is located at the side of the bracket 1 . When the support frame body 61 moves relative to the bracket 1 toward the handling robot 200 , the robotic arm 5 is driven to also move toward the cargo. stretch out.
可选的,机械臂5为多个,且与存储单元2对应设置。本申请中以一个存储单元2对应两个机械臂5,且两个机械臂5对称位于存储单元2两侧为例进行说明,但本申请不限于此,机械臂5的数量还可以为其它,并且还可以位于其它位置。Optionally, there are multiple robotic arms 5 , which are set corresponding to the storage unit 2 . In this application, one storage unit 2 corresponds to two robotic arms 5, and the two robotic arms 5 are located symmetrically on both sides of the storage unit 2 as an example for description, but the application is not limited to this, and the number of robotic arms 5 can also be other, and may also be located in other locations.
继续参照图11,本申请实施例中,机械臂5上的活动件51可相对于机械臂5移动至不同位置,活动件51挡设在货物的输送路径上时,活动件51可以用以带动货物移动、并送出存储单元2。活动件51未挡设在货物的输送路径上时,即活动件51位于货物的输送路径之外,此时机械臂5的移动不会与货物发生干涉。11, in the embodiment of the present application, the movable member 51 on the robot arm 5 can move to different positions relative to the robot arm 5. When the movable member 51 is blocked on the conveying path of the goods, the movable member 51 can be used to drive The goods are moved and sent out of the storage unit 2 . When the movable member 51 is not blocked on the conveying path of the goods, that is, the movable member 51 is located outside the conveying path of the goods, the movement of the robot arm 5 will not interfere with the goods at this time.
本申请实施例中,机械臂5沿货物的输送方向延伸,活动件51设置在机械臂5的背离货物进出口21的一端。例如,机械臂5的移动方向可以沿水平方向。并且机械臂5相对于存储单元2移动时,机械臂5的设有活动件51的一端的活动范围为由从存储单元2的背离货物进出口21的一端至货物进出口21处。In the embodiment of the present application, the robotic arm 5 extends along the conveying direction of the goods, and the movable member 51 is disposed at the end of the robotic arm 5 that is away from the cargo inlet and outlet 21 . For example, the moving direction of the robot arm 5 may be in the horizontal direction. When the robotic arm 5 moves relative to the storage unit 2 , the movable range of the end of the robotic arm 5 provided with the movable member 51 is from the end of the storage unit 2 away from the cargo inlet and outlet 21 to the cargo inlet and outlet 21 .
这里,活动件51与机械臂5可转动连接,且活动件51的转动轴和货物的输送方向平行。示例性的,活动件51可以相对于机械臂5转动至不同位置,例如可以是活动件51水平设置,挡设在货物的输送路径上;例如可以是活动件51竖直设置,未挡设在货物的输送路径上。Here, the movable member 51 is rotatably connected to the mechanical arm 5, and the rotation axis of the movable member 51 is parallel to the conveying direction of the goods. Exemplarily, the movable member 51 can be rotated to different positions relative to the robot arm 5, for example, the movable member 51 can be arranged horizontally and blocked on the conveying path of the goods; on the transport path of the goods.
例如也可以是活动件51在转动的同时伸长或缩短,以挡设在货物的输送路径上,或者未挡设在货物的输送路径上。For example, the movable member 51 can also be extended or shortened while rotating, so as to block the conveying path of the goods, or not block the conveying path of the goods.
具体的,活动件51为活动推杆52,活动推杆52的第一端可转动地连接于机械臂5上,活动推杆52的第二端为自由端,且活动推杆52的杆体用于将货物推至存储单元2外侧。Specifically, the movable member 51 is a movable push rod 52, the first end of the movable push rod 52 is rotatably connected to the mechanical arm 5, the second end of the movable push rod 52 is a free end, and the rod body of the movable push rod 52 is used for It is used to push the goods to the outside of the storage unit 2.
此时,对应到图11中,活动推杆52可相对于机械臂5转动,在活动推杆52转动至水平位置时,活动推杆52相对于机械臂5呈展开状态,即活动推杆52可以挡设在货物的进出路径上(参照图11中图面右侧的活动推杆52),在具体上料时,活动推杆52用于抵接在货物的侧端,并随机械臂5的移动将货物推出存储单元2;活动推杆52转动至竖直位置时,活动推杆52相对于机械臂5呈折叠状态,即活动推杆52未挡设在货物的进出路径上(参照图11中图面左侧的活动推杆52)。At this time, corresponding to FIG. 11 , the movable push rod 52 can be rotated relative to the mechanical arm 5 . When the movable push rod 52 is rotated to the horizontal position, the movable push rod 52 is in an unfolded state relative to the mechanical arm 5 , that is, the movable push rod 52 is in an unfolded state. It can be blocked on the incoming and outgoing path of the goods (refer to the movable push rod 52 on the right side of the drawing in FIG. 11 ). When the material is loaded, the movable push rod 52 is used to abut the side end of the goods and follow the robot arm 5 When the movable push rod 52 is rotated to the vertical position, the movable push rod 52 is in a folded state relative to the mechanical arm 5, that is, the movable push rod 52 is not blocked on the in and out path of the goods (refer to Fig. 11, the movable push rod 52) on the left side of the drawing.
进一步的,活动推杆52为偶数个,且分别设置在存储单元2的两侧。这样可以对货物均匀地施力。Further, the number of movable push rods 52 is even, and they are respectively arranged on both sides of the storage unit 2 . This applies force to the cargo evenly.
进一步的,机械臂5可协同多个滚动传送件22,依据需要存储单元2上需要被输出的货物及其层数,控制对应层机械臂5、活动推杆51与滚动传送件22,使得多个存储单元2上的 货物能被选择性的单一输出、局部输出或全部输出。进一步的,在输出货物时,机械臂5与多个滚动传送件22可被选择性的择一启用。Further, the manipulator 5 can cooperate with a plurality of rolling conveyors 22 to control the corresponding layer of the manipulator 5, the movable push rod 51 and the rolling conveyors 22 according to the goods to be outputted on the storage unit 2 and the number of layers thereof, so that more The goods on each storage unit 2 can be selectively single output, partial output or total output. Further, when outputting goods, the robotic arm 5 and the plurality of rolling conveying members 22 can be selectively activated.
图12为本申请实施例一提供的上料装置中行走架与滑轨的连接局部结构的示意图,参照图12,对于行走架6、例如支撑架体61和支架1的固定,例如可以通过在支架1上设置滑轨63来实现。12 is a schematic diagram of the partial structure of the connection between the traveling frame and the slide rail in the feeding device provided in the first embodiment of the application. Referring to FIG. 12 , for the fixing of the traveling frame 6, such as the supporting frame body 61 and the bracket 1, for example, it can be This is achieved by arranging slide rails 63 on the bracket 1 .
本申请实施例中,支架1包括有滑轨63,滑轨63的延伸方向和货物的输送方向K平行,支撑架体61设置于滑轨63上并可沿滑轨63相对于支架1移动。In the embodiment of the present application, the bracket 1 includes a slide rail 63 , the extending direction of the slide rail 63 is parallel to the conveying direction K of the goods, and the support frame 61 is disposed on the slide rail 63 and can move relative to the bracket 1 along the slide rail 63 .
具体的,支架1还包括与滑轨63相配合的滑块64,滑块64可在滑轨63中往复滑动。在支撑架体61底端设有连接板611,连接板611连接在滑块64的背离滑轨63的一侧,由此滑块64沿滑轨63的移动可带动支撑架体61、即行走架6移动。滑块64可以通过第二驱动装置的驱动而实现沿滑轨63的直线移动。Specifically, the bracket 1 further includes a sliding block 64 matched with the sliding rail 63 , and the sliding block 64 can slide back and forth in the sliding rail 63 . A connecting plate 611 is provided at the bottom end of the support frame body 61, and the connecting plate 611 is connected to the side of the slider 64 away from the slide rail 63, so that the movement of the slider 64 along the slide rail 63 can drive the support frame body 61, that is, to walk Shelf 6 moves. The sliding block 64 can move linearly along the sliding rail 63 by being driven by the second driving device.
本申请实施例中,如前所述,驱动组件中的第二驱动装置设置于支架1上,且第二驱动装置和控制器电连接,以在控制器的控制下驱动机械臂5相对于存储单元2移动。In the embodiment of the present application, as described above, the second drive device in the drive assembly is disposed on the bracket 1, and the second drive device is electrically connected to the controller, so as to drive the robotic arm 5 relative to the storage device under the control of the controller. Unit 2 moves.
第二驱动装置例如可以包括电机、减速器、驱动轴、链轮以及链条等。其中,电机的输出轴通过减速器与驱动轴连接,链轮连接在驱动轴上,链条张紧在链轮上,滑块64与链条连接。这样,电机通过减速器带动驱动轴转动,驱动轴带动链轮转动,使张紧在链轮间的链条产生直线往复位移,带动滑块64在滑轨63上移动。The second driving device may include, for example, a motor, a reducer, a drive shaft, a sprocket, a chain, and the like. The output shaft of the motor is connected to the drive shaft through the reducer, the sprocket is connected to the drive shaft, the chain is tensioned on the sprocket, and the slider 64 is connected to the chain. In this way, the motor drives the drive shaft to rotate through the reducer, and the drive shaft drives the sprockets to rotate, causing the chain tensioned between the sprockets to move linearly back and forth, and drive the slider 64 to move on the slide rail 63 .
进一步的,参照图10,行走架6的顶端和支架1之间可以滑动连接。例如,在支撑架体61顶部的连接梁62上设有向上伸出的滚轮93,滚轮93的轮面可以与顶部框111的内侧面滚动配合。Further, referring to FIG. 10 , the top end of the walking frame 6 and the bracket 1 can be slidably connected. For example, the connecting beam 62 at the top of the support frame body 61 is provided with a roller 93 extending upward, and the wheel surface of the roller 93 can be in rolling fit with the inner side surface of the top frame 111 .
参照图10,为了防止行走架6与支架1上的结构发生碰撞,导致支架1晃动,本申请的控制组件还设置有第二位置传感器92,第二位置传感器92与控制器电连接。第二位置传感器92用于检测行走架6相对支架1的位置,控制器用于根据第二位置传感器92检测到的位置控制行走架6相对于支架1的移动状态。10 , in order to prevent the walking frame 6 from colliding with the structure on the bracket 1 and causing the bracket 1 to shake, the control assembly of the present application is further provided with a second position sensor 92 which is electrically connected to the controller. The second position sensor 92 is used to detect the position of the walking frame 6 relative to the bracket 1 , and the controller is used to control the moving state of the walking frame 6 relative to the bracket 1 according to the position detected by the second position sensor 92 .
在上述方案中,通过设置第二位置传感器92,可以对行走架6相对支架1的位置进行检测,在行走架6移动至与第二位置传感器92对应的位置时,控制器可以根据该第二位置传感器92的信息及时调整行走架6的移动状态,例如,控制行走架6停止移动,即行走架6相对于支架1的速度为零,避免碰撞事件的发生,并防止行走架6的支撑架体61移动到支架1之外。从而使上料装置100的稳定性和安全性较高。In the above solution, by setting the second position sensor 92, the position of the walking frame 6 relative to the bracket 1 can be detected. When the walking frame 6 moves to the position corresponding to the second position sensor 92, the controller can The information of the position sensor 92 adjusts the moving state of the walking frame 6 in time, for example, controlling the walking frame 6 to stop moving, that is, the speed of the walking frame 6 relative to the bracket 1 is zero, avoiding the occurrence of collision events, and preventing the supporting frame of the walking frame 6 The body 61 is moved out of the bracket 1 . Therefore, the stability and safety of the feeding device 100 are high.
本申请实施例中,参照图12,为了与第二位置传感器92配合使用,行走架6上还设置有检测件65,检测件65向行走架6的沿移动方向的前侧伸出。而控制器用于在行走架6移动至检测件65与第二位置传感器92相对的位置时,控制行走架6停止移动。In the embodiment of the present application, referring to FIG. 12 , in order to cooperate with the second position sensor 92 , the traveling frame 6 is further provided with a detection member 65 , and the detection member 65 protrudes toward the front side of the traveling frame 6 along the moving direction. And the controller is used to control the traveling frame 6 to stop moving when the traveling frame 6 moves to a position where the detection member 65 is opposite to the second position sensor 92 .
检测件65例如可以设置在支撑架体61底端的连接板611上,并与滑块64相对固定。另外,作为一种可选的方式,第二位置传感器92为光电传感器,检测件65包括可挡设在位置传感器前方的挡光件。具体的,在支架1包括多根立柱11,行走架6可在相邻两根立柱11之间移动时,第二位置传感器92设置于所述的相邻两根立柱11上。For example, the detection member 65 may be disposed on the connecting plate 611 at the bottom end of the support frame body 61 and be relatively fixed to the slider 64 . In addition, as an optional manner, the second position sensor 92 is a photoelectric sensor, and the detection member 65 includes a light blocking member that can be provided in front of the position sensor. Specifically, when the bracket 1 includes a plurality of uprights 11 and the walking frame 6 can move between the two adjacent uprights 11 , the second position sensor 92 is disposed on the two adjacent uprights 11 .
进一步的,第二位置传感器92位于相邻两根立柱11的侧方。检测件65具有检测部651,行走架6移动至与第二位置传感器92对应的位置时,检测部651位于立柱11的侧方外侧,且与第二位置传感器92的位置相对。在第二位置传感器92为光电传感器时,检测部651形成为 挡光件。Further, the second position sensor 92 is located at the side of the two adjacent uprights 11 . The detector 65 has a detection portion 651 . When the carriage 6 moves to a position corresponding to the second position sensor 92 , the detection portion 651 is positioned laterally outside the column 11 and faces the position of the second position sensor 92 . When the second position sensor 92 is a photoelectric sensor, the detection portion 651 is formed as a light blocking member.
可选的,检测件65还包括连接部652,连接部652安装在行走架6的侧方,并向行走架6外侧伸出,连接部652的背离行走架6的一侧和检测部651连接。这样,检测部651通过连接部652固定在行走架6的底部。可选的,连接部652固定在支撑架体61底部的连接板611上。Optionally, the detecting member 65 further includes a connecting portion 652, the connecting portion 652 is installed on the side of the traveling frame 6 and protrudes to the outside of the traveling frame 6, and the side of the connecting portion 652 away from the traveling frame 6 is connected with the detecting portion 651. . In this way, the detection part 651 is fixed to the bottom of the traveling frame 6 through the connection part 652 . Optionally, the connecting portion 652 is fixed on the connecting plate 611 at the bottom of the support frame body 61 .
本申请实施例中,第二位置传感器92的数量可以为两个,例如,为第二传感器921和第二传感器922。两个第二位置传感器921、922可以分别设置在行走架6的移动方向的相对两端。控制器用于在行走架6移动至与两个第二位置传感器921、922传感器中的任意一者的位置相对应时,控制行走架6停止移动。In this embodiment of the present application, the number of the second position sensors 92 may be two, for example, the second sensor 921 and the second sensor 922 . The two second position sensors 921 and 922 may be respectively disposed at opposite ends of the traveling frame 6 in the moving direction. The controller is used to control the traveling frame 6 to stop moving when the traveling frame 6 moves to a position corresponding to any one of the two second position sensors 921 and 922 .
以图12中所示的情况为例说明,其中,图面左侧的立柱11为靠货物进出口21的立柱11,左侧的立柱11上设有一个第二位置传感器921,图面右侧的立柱11为背离货物进出口21的立柱11,右侧的立柱11上也设有一个第二位置传感器922。与之对应地,检测件65也包括第一检测件653和第二检测件654。Taking the situation shown in FIG. 12 as an example, the column 11 on the left side of the drawing is the column 11 near the goods inlet and outlet 21, and a second position sensor 921 is provided on the column 11 on the left side of the drawing. The upright column 11 is the upright column 11 facing away from the cargo inlet and outlet 21 , and a second position sensor 922 is also provided on the right column 11 . Correspondingly, the detection member 65 also includes a first detection member 653 and a second detection member 654 .
当支撑架体61向左侧的货物进出口21移动时,带动机械臂5以及货物向货物进出口21方向伸出,并带动第一检测件653向靠近第二位置传感器921的方向移动,待第一检测件653上的检测部651位于第二位置传感器921侧方时,认为行走架6已经达到极限位置,再继续向左移动有与左侧立柱11碰撞的风险,此时控制器控制行走架6停止移动。当支撑架体61向右侧背离货物进出口21的方向移动时,情况与此类似,此处不再赘述。When the support frame 61 moves to the left cargo inlet 21, it drives the robotic arm 5 and the cargo to extend toward the cargo inlet 21, and drives the first detection member 653 to move in a direction close to the second position sensor 921. When the detection part 651 on the first detection member 653 is located at the side of the second position sensor 921, it is considered that the walking frame 6 has reached the limit position, and if it continues to move to the left, there is a risk of collision with the left column 11. At this time, the controller controls the walking The rack 6 stops moving. When the support frame body 61 moves to the right direction away from the cargo inlet and outlet 21 , the situation is similar, and details are not repeated here.
本申请实施例中,作为另一种可选的方式,第二位置传感器92为接触开关,检测件65可与第二位置传感器92接触。即当检测件65与第二位置传感器92位于对应的位置时,检测部651可与第二位置传感器92接触。In the embodiment of the present application, as another optional manner, the second position sensor 92 is a contact switch, and the detection member 65 can be in contact with the second position sensor 92 . That is, when the detection member 65 and the second position sensor 92 are located at corresponding positions, the detection portion 651 can be in contact with the second position sensor 92 .
本申请实施例中,如前所述,为了进一步提高上料装置100的上料成功率,还需要对活动件51相对于机械臂5的移动状态进行监控。In the embodiment of the present application, as mentioned above, in order to further improve the feeding success rate of the feeding device 100 , it is also necessary to monitor the moving state of the movable member 51 relative to the mechanical arm 5 .
参照图9和图11,至少一个机械臂5上设置有检测组件3,检测组件3用于检测活动件51的位置状态,此处,活动件51的位置状态包括活动件51相对于机械臂5的位置和活动件51相对于货物的位置的至少一者。如前所述,第二驱动装置用于驱动行走架6相对于支架1移动,而检测组件3和第二驱动单元均和控制器电连接,控制器用于根据活动件51的位置状态控制行走架6的移动状态。Referring to FIGS. 9 and 11 , at least one mechanical arm 5 is provided with a detection component 3 , and the detection component 3 is used to detect the position state of the movable member 51 . at least one of the position of the movable member 51 relative to the cargo. As mentioned above, the second driving device is used to drive the walking frame 6 to move relative to the bracket 1 , and the detection assembly 3 and the second driving unit are both electrically connected to the controller, and the controller is used to control the walking frame according to the position state of the movable member 51 . 6 mobile states.
本申请实施例中,对于上料装置100上设有多个机械臂5的情况而言,可以如图1所示那样,为每个机械臂5均设置检测组件3,也可以部分机械臂5上设有检测组件3。In the embodiment of the present application, for the case where the feeding device 100 is provided with a plurality of mechanical arms 5, as shown in FIG. There is a detection component 3 on it.
通过设置检测组件3,可对活动件51相对于机械臂5的移动状态以及活动件51相对于货物的位置进行监控。例如,若检测组件3检测到活动件51挡设在货物的输出路径上时,可以根据需要进行控制操作,例如控制行走架6的移动状态。或者,若检测组件3检测到机械臂5的端部尚未到达货物后侧时,可以根据需要控制活动件51处于折叠位置,以免与货物发生干涉。By setting the detection assembly 3, the moving state of the movable member 51 relative to the robot arm 5 and the position of the movable member 51 relative to the goods can be monitored. For example, if the detection assembly 3 detects that the movable member 51 is blocked on the output path of the goods, a control operation can be performed as required, for example, the moving state of the traveling frame 6 can be controlled. Alternatively, if the detection component 3 detects that the end of the robotic arm 5 has not yet reached the rear side of the cargo, the movable member 51 can be controlled to be in the folded position as required to avoid interference with the cargo.
具体的,控制器可以向活动件51发送控制指令,使活动件51由未挡设在货物的输送路径上(对应于活动推杆52的折叠状态)变为挡设在货物的输送路径(对应于活动推杆52的展开状态)上,或者停止上料装置100的上料操作等,有效避免了上料操作失败的情况,提高了上料装置100的上料效率。Specifically, the controller can send a control command to the movable member 51, so that the movable member 51 changes from being not blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52) to being blocked on the conveying path of the goods (corresponding to the folded state of the movable push rod 52). In the unfolded state of the movable push rod 52), or stop the feeding operation of the feeding device 100, etc., the failure of the feeding operation is effectively avoided, and the feeding efficiency of the feeding device 100 is improved.
或者,控制器可以向活动件51发送控制指令,使活动件51继续维持未挡设在货物的输送 路径上的状态。Alternatively, the controller may send a control instruction to the movable member 51, so that the movable member 51 continues to maintain the state that it is not blocked on the conveying path of the goods.
参照图9、图11,本申请实施例中,检测组件3包括第一位置检测传感器31,为了更好地对活动件51的位置进行检测,第一位置检测传感器31设置在机械臂5的端部,且第一位置检测传感器31和活动推杆52的展开位置或者折叠位置相对应。本申请附图中,以第一位置检测传感器31和活动推杆52的折叠位置相对应为例进行说明,但本申请不限于此,也可以是第一位置检测传感器31和活动推杆52的展开位置相对应。在图11中,第一位置检测传感器31设置在机械臂5的端部,活动件51、即活动推杆52在转动至竖直位置时,能够被第一位置检测传感器31检测到,换言之,当活动件51处于无法进行上料操作的位置时,能够被第一位置检测传感器31检测到。控制器可以根据检测到的信息进行相应控制。示例性的,第一位置检测传感器31为光电传感器或者接触开关。Referring to FIGS. 9 and 11 , in the embodiment of the present application, the detection component 3 includes a first position detection sensor 31 . In order to better detect the position of the movable member 51 , the first position detection sensor 31 is provided at the end of the mechanical arm 5 . The first position detection sensor 31 corresponds to the unfolded position or the folded position of the movable push rod 52 . In the drawings of the present application, the first position detection sensor 31 and the folded position of the movable push rod 52 are taken as an example for illustration, but the application is not limited to this, and the first position detection sensor 31 and the movable push rod 52 can also be combined. The expansion position corresponds to. In FIG. 11 , the first position detection sensor 31 is provided at the end of the mechanical arm 5, and the movable member 51, that is, the movable push rod 52, can be detected by the first position detection sensor 31 when it is rotated to the vertical position, in other words, When the movable member 51 is in a position where the feeding operation cannot be performed, it can be detected by the first position detection sensor 31 . The controller can perform corresponding control according to the detected information. Exemplarily, the first position detection sensor 31 is a photoelectric sensor or a contact switch.
另外,本申请实施例中,活动件51的数量可以为多个,且多个活动件51分别对称设置在存储单元2的水平两侧,每个活动件51均对应设置有一个第一位置检测传感器31。对应到图9、图11中设有两个机械臂5的情况,各机械臂5上均设有一个活动件51,每个机械臂5的端部均设有一个第一位置检测传感器31。In addition, in the embodiment of the present application, the number of movable parts 51 may be multiple, and the multiple movable parts 51 are symmetrically arranged on both horizontal sides of the storage unit 2 respectively, and each movable part 51 is correspondingly provided with a first position detection sensor 31 . Corresponding to the case where two robotic arms 5 are provided in FIGS. 9 and 11 , each robotic arm 5 is provided with a movable member 51 , and an end of each robotic arm 5 is provided with a first position detection sensor 31 .
在图11所示的状态下,图面左侧的机械臂5的端部和位于图面右侧的机械臂5的端部均设有第一位置检测传感器31,且位于左侧的活动件51处于折叠状态,则位于左侧的第一位置检测传感器31将检测到的活动件51处于折叠状态的信息发送至控制器;位于右侧的活动件51处于展开状态,位于右侧的第一位置检测传感器31向控制器发送右侧的活动件51处于展开状态的信息。In the state shown in FIG. 11 , both the end of the robot arm 5 on the left side of the drawing and the end of the robot arm 5 on the right side of the drawing are provided with the first position detection sensor 31 , and the movable part on the left side is provided with the first position detection sensor 31 . 51 is in the folded state, then the first position detection sensor 31 on the left sends the detected information that the movable part 51 is in the folded state to the controller; the movable part 51 on the right is in the unfolded state, the first position on the right The position detection sensor 31 transmits the information that the movable member 51 on the right side is in the unfolded state to the controller.
需要注意的是,本申请中所提到的活动件51处于展开状态是指活动推杆52呈水平状态;而活动件51处于折叠状态是指活动推杆52呈竖直状态,无法对货物进行上料操作。It should be noted that when the movable part 51 mentioned in this application is in an unfolded state, it means that the movable push rod 52 is in a horizontal state; while the movable part 51 is in a folded state, it means that the movable push rod 52 is in a vertical state, and it is impossible to carry out the goods. Feeding operation.
应当理解的是,上述控制过程中,当活动推杆52处于折叠状态时,能够被第一位置检测传感器31检测到,并发送至控制器,控制器根据需要对行走架6的移动状态进行控制。而对于活动推杆52处于展开状态时,例如活动推杆52水平,或者转动至折叠和展开之间的位置时,认为活动推杆52仍能够进行上料操作,因此,控制器将不会对行走架6的移动状态进行调整。It should be understood that in the above control process, when the movable push rod 52 is in the folded state, it can be detected by the first position detection sensor 31 and sent to the controller, and the controller can control the moving state of the walking frame 6 as required. . When the movable push rod 52 is in the unfolded state, for example, when the movable push rod 52 is horizontal, or rotated to the position between folding and unfolding, it is considered that the movable push rod 52 can still perform the feeding operation, so the controller will not The moving state of the carriage 6 is adjusted.
在本申请实施例中,为了防止活动件51在未到达货物后侧时与货物发生干涉,还需要对机械臂5的端部相对于货物的位置进行检测。参照图11,作为一种可能的实现方式,检测组件3还包括第二位置检测传感器32,第二位置检测传感器32设置在机械臂5上,且第二位置检测传感器32的位置和活动件51的位置相对应,第二位置检测传感器32用于检测活动件51是否位于货物的端部外侧。In the embodiment of the present application, in order to prevent the movable member 51 from interfering with the cargo when it does not reach the rear side of the cargo, it is also necessary to detect the position of the end of the robotic arm 5 relative to the cargo. Referring to FIG. 11 , as a possible implementation manner, the detection assembly 3 further includes a second position detection sensor 32 , the second position detection sensor 32 is provided on the mechanical arm 5 , and the position of the second position detection sensor 32 is related to the movable member 51 . The second position detection sensor 32 is used to detect whether the movable member 51 is located outside the end of the cargo.
需要说明的是,第二位置检测传感器32和活动件51位于机械臂5上的邻接或同一位置。例如,第二位置检测传感器32可以位于机械臂5的端部,且位于机械臂5的靠近货物的一侧,以便于检测到机械臂5的端部处的活动件51与货物的相对位置。可以理解的是,第二位置检测传感器32也可以位于机械臂5的底部或者顶部等,只要能够检测到机械臂5的端部的活动件51是否位于货物的后侧即可。It should be noted that the second position detection sensor 32 and the movable member 51 are located adjacent to or at the same position on the robot arm 5 . For example, the second position detection sensor 32 may be located at the end of the robot arm 5 and on the side of the robot arm 5 close to the goods, so as to detect the relative position of the movable member 51 at the end of the robot arm 5 and the goods. It can be understood that the second position detection sensor 32 can also be located at the bottom or the top of the robot arm 5, as long as it can detect whether the movable member 51 at the end of the robot arm 5 is located on the rear side of the cargo.
与第一位置检测传感器31类似的,第二位置检测传感器32也为光电传感器或接触开关。Similar to the first position detection sensor 31, the second position detection sensor 32 is also a photoelectric sensor or a contact switch.
实施例二 Embodiment 2
本实施例提供一种仓储系统,包括实施例一的搬运机器人200和上料装置100,如前所述,搬运机器人200具有货板205,货板205和上料装置100的存储单元2对应设置,以向上料装 置100进行上料操作。货板205和上料装置100的存储单元2对应设置,具体是指货板205的高度和存储单元2的底部的高度大致相同,设置位置对应,且相对设置。This embodiment provides a storage system, including the handling robot 200 and the loading device 100 of the first embodiment. As mentioned above, the handling robot 200 has a pallet 205 , and the pallet 205 and the storage unit 2 of the loading device 100 are provided correspondingly , so as to perform the feeding operation on the feeding device 100 . The pallet 205 and the storage unit 2 of the feeding device 100 are arranged correspondingly. Specifically, the height of the pallet 205 is approximately the same as the height of the bottom of the storage unit 2, and the setting positions are corresponding and opposite.
需要说明的是,搬运机器人200的具体结构和功能已经在实施一中说明,上料装置100的具体结构和功能也已经在实施例一中进行了详细说明,此处不再赘述。It should be noted that the specific structure and functions of the handling robot 200 have been described in the first embodiment, and the specific structure and functions of the feeding device 100 have also been described in detail in the first embodiment, and will not be repeated here.
需要注意的是,本申请的搬运机器人200不限于实施例一所述的搬运机器人200,只要具有用于载置货物的货板205,并且货板205和上料装置100的存储单元2对应设置即可。It should be noted that the handling robot 200 of the present application is not limited to the handling robot 200 described in the first embodiment, as long as it has a pallet 205 for loading goods, and the pallet 205 and the storage unit 2 of the loading device 100 are provided correspondingly That's it.
实施例三 Embodiment 3
本实施例提供一种上料控制方法。本实施例的上料控制方法,可以应用于实施例一所述的上料装置100中,也可以应用于实施例二提供的仓储系统中。This embodiment provides a material feeding control method. The feeding control method in this embodiment can be applied to the feeding device 100 described in the first embodiment, and can also be applied to the storage system provided in the second embodiment.
图13为本申请实施例三提供的上料控制方法的流程图。参照图13,上料控制方法包括:FIG. 13 is a flowchart of the material feeding control method provided in Embodiment 3 of the present application. Referring to Figure 13, the feeding control method includes:
S100、接收上料指令;S100, receiving a feeding instruction;
S200、根据上料指令控制滚动传送件沿朝向货物进出口的方向转动,以将存储单元中的货物输送至货物进出口的外侧。S200 , controlling the rolling conveying member to rotate in a direction toward the import and export of goods according to the feeding instruction, so as to transport the goods in the storage unit to the outside of the import and export of goods.
在上述方案中,将存储单元2中的货物输送至货物进出口21的外侧,是指将存储单元2中的货物输送至搬运机器人200或者其它待上料的设备中。In the above solution, conveying the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 refers to conveying the goods in the storage unit 2 to the handling robot 200 or other equipment to be loaded.
具体的,以向搬运机器人200上料为例进行说明,搬运机器人200靠近上料装置100,并到达预设的上料位置。行走架6的支撑架体61带动机械臂5和活动件51朝向货物移动,直至活动件51位于货物的后侧,活动件51可以由折叠位置转动到展开位置,并向货物进出口21的方向移动,此时货物在活动件51的推力作用下朝向搬运机器人200的货板205中移动。其中,各存储单元2中对应的活动件51同时移动,可对各存储单元2中的货物同时进行上料操作。Specifically, the handling robot 200 is taken as an example for description. The handling robot 200 approaches the feeding device 100 and reaches a preset feeding position. The support frame 61 of the walking frame 6 drives the robotic arm 5 and the movable part 51 to move towards the cargo until the movable part 51 is located at the rear side of the cargo, and the movable part 51 can be rotated from the folded position to the unfolded position, and moves towards the direction of the cargo inlet and outlet 21 At this time, the goods move toward the pallet 205 of the handling robot 200 under the thrust of the movable part 51 . Wherein, the corresponding movable parts 51 in each storage unit 2 move at the same time, and the goods in each storage unit 2 can be loaded at the same time.
本申请实施例中,上述根据上料指令控制滚动传送件22沿朝向货物进出口21的方向转动,以将存储单元2中的货物输送至货物进出口21的外侧包括:In the embodiment of the present application, the above-mentioned control of the rolling conveyor 22 to rotate in the direction toward the goods inlet and outlet 21 according to the feeding instruction, so as to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 includes:
根据上料指令,控制滚动传送件22的转动状态,以使存储单元2中的货物输送至存储单元2外侧,转动状态包括转动速度和/或启停状态。According to the feeding instruction, the rotation state of the rolling conveyor 22 is controlled so that the goods in the storage unit 2 are transported to the outside of the storage unit 2, and the rotation state includes the rotation speed and/or the start-stop state.
具体的,在接受到上料指令后,滚动传送件22开始朝向货物进出口21的方向转动。货物依靠对滚动传送件22对其施加的牵引力向前移动,若滚动传送件22的转动速度过小,则货物的移动速度较慢,有可能出现货物还未完全输送至货物进出口21外就停止的情况,导致上料失败,若滚动传送件22的转动速度过快,则货物的移动速度较快,有可能会对待上料的设备造成冲击等,导致待上料的设备发生晃动、移动等情况,导致上料过程不稳定。因此,需要通过对滚动传送件22转动速度的控制,来保证使存储单元2中的货物输送至存储单元2外侧。可以理解的是,在滚动传送件22启动时,货物随之一起开始移动,若滚动传送件22停止转动,货物随之也停止移动。Specifically, after receiving the feeding instruction, the rolling conveying member 22 starts to rotate toward the direction of the goods inlet and outlet 21 . The goods move forward by the traction force exerted on the rolling conveyor 22. If the rotation speed of the rolling conveyor 22 is too small, the moving speed of the goods will be slow, and it may happen that the goods have not been completely transported to the outside of the goods inlet and outlet 21. If the rotation speed of the rolling conveyor 22 is too fast, the moving speed of the goods will be faster, which may cause impact on the equipment to be loaded, which may cause the equipment to be loaded to shake and move. In other cases, the feeding process is unstable. Therefore, it is necessary to control the rotation speed of the rolling conveyor 22 to ensure that the goods in the storage unit 2 are transported to the outside of the storage unit 2 . It can be understood that when the rolling conveying member 22 is activated, the goods start to move along with it, and if the rolling conveying member 22 stops rotating, the goods also stop moving.
本申请实施例中,控制滚动传送件22的转动状态,以使存储单元2中的货物输送至存储单元2外侧,包括:In the embodiment of the present application, controlling the rotation state of the rolling conveyor 22 so that the goods in the storage unit 2 are transported to the outside of the storage unit 2 includes:
根据货物在存储单元2中的位置和货物的移动速度的至少一者控制滚动传送件22的滚动状态,以使存储单元2中的货物输送至货物进出口21的外侧。The rolling state of the rolling conveyor 22 is controlled according to at least one of the position of the goods in the storage unit 2 and the moving speed of the goods, so that the goods in the storage unit 2 are transported to the outside of the goods inlet and outlet 21 .
上述方案中,根据货物在存储单元2中的位置制滚动传送件22的滚动状态,例如可以是,货物刚开始移动时,其后端部距离货物进出口21的距离较长,可以控制滚动传送件22的转动 速度较慢,待货物将要移出存储单元2时,货物的后端部距离货物进出口21的距离接近于0,可以控制滚动传送件22升速,以便于货物能够顺利移出存储单元2,顺利进入搬运机器人的货板中。这里货物在存储单元2中的位置可以根据实施例一所述的第一位置传感器91来进行检测。In the above solution, the rolling state of the rolling conveying member 22 is controlled according to the position of the goods in the storage unit 2. For example, when the goods just start to move, the distance between the rear end of the goods and the import and export 21 of the goods is relatively long, and the rolling transmission can be controlled. The rotation speed of the parts 22 is relatively slow. When the goods are about to be moved out of the storage unit 2, the distance between the rear end of the goods and the goods inlet and outlet 21 is close to 0, and the speed of the rolling conveying parts 22 can be controlled so that the goods can be smoothly moved out of the storage unit. 2. Smoothly enter the pallet of the handling robot. Here, the position of the goods in the storage unit 2 can be detected according to the first position sensor 91 described in the first embodiment.
根据货物的移动速度控制滚动传送件22的转动状态,例如可以是将货物的移动速度控制在合适的范围内,以免出现无法完全移出存储单元2或者移出存储单元2时速度过快的情况。The rotation state of the rolling conveyor 22 is controlled according to the moving speed of the goods, for example, the moving speed of the goods can be controlled within a suitable range, so as to avoid the situation that the storage unit 2 cannot be completely moved out or the speed is too fast when moving out of the storage unit 2 .
应当理解的是,可以根据货物在存储单元2中的位置控制滚动传送件22的转动状态;或者根据货物的移动速度的控制滚动传送件22的转动状态;或者同时根据货物在存储单元2中的位置和货物的移动速度的这两者控制滚动传送件22的滚动状态。It should be understood that the rotation state of the rolling conveyor 22 can be controlled according to the position of the goods in the storage unit 2; or the rotation state of the rolling conveyor 22 can be controlled according to the moving speed of the goods; Both the position and the speed of movement of the goods control the rolling state of the rolling conveyor 22 .
本申请实施例中,根据货物在存储单元2中的位置和货物的移动速度的至少一者控制滚动传送件22的转动状态之前,还包括:检测货物的移动速度。In the embodiment of the present application, before controlling the rotation state of the rolling conveyor 22 according to at least one of the position of the goods in the storage unit 2 and the moving speed of the goods, the method further includes: detecting the moving speed of the goods.
而检测货物的移动速度,包括:检测货物在货物的进出路径上至少两个不同位置的移动速度。The detection of the moving speed of the goods includes: detecting the moving speeds of the goods at at least two different positions on the in-out path of the goods.
例如,如前述实施例一中所述,速度传感器8可以包括第一速度传感器81和第二速度传感器82,第二速度传感器82可以位于存储单元2的背离货物进出口21的一侧,第一速度传感器81可以位于第二速度传感器82和货物进出口21之间。For example, as described in the first embodiment, the speed sensor 8 may include a first speed sensor 81 and a second speed sensor 82. The second speed sensor 82 may be located on the side of the storage unit 2 away from the cargo inlet and outlet 21. The first speed sensor 82 The speed sensor 81 may be located between the second speed sensor 82 and the cargo inlet and outlet 21 .
这样货物朝向货物进出口21的移动过程中,第一速度传感器81可以对货物在靠近货物进出口21处的速度进行测量,第二速度传感器82可以对货物在背离货物进出口21一侧的预设位置处的速度进行测量。In this way, during the movement of the goods towards the goods inlet and outlet 21 , the first speed sensor 81 can measure the speed of the goods near the goods inlet and outlet 21 , and the second speed sensor 82 can measure the speed of the goods on the side away from the goods inlet and outlet 21 . Set the speed at the position to measure.
另外,如前所述,多个滚动传送件22包括主动滚动传送件,而根据上料指令控制滚动传送件22滚动,以将存储单元中的货物输送至货物进出口的外侧,包括:控制主动滚动传送件的转动状态,以使主动滚动传送件输送货物。In addition, as mentioned above, the plurality of rolling conveyors 22 include active rolling conveyors, and the rolling conveyors 22 are controlled to roll according to the feeding instruction, so as to transport the goods in the storage unit to the outside of the goods inlet and outlet, including: controlling the active rolling conveyors The rotating state of the rolling conveyor, so that the active rolling conveyor conveys the goods.
或者,滚动传送件22中包括的主动滚动传送件和从动滚动传送件可以通过皮带等连接。由此,根据上料指令控制滚动传送件22滚动,以将存储单元2中的货物输送至货物进出口21的外侧,包括:控制主动滚动传送件的转动状态,以使主动滚动传送件和从动滚动传送件共同输送货物。Alternatively, the driving rolling transfer member and the driven rolling transfer member included in the rolling transfer member 22 may be connected by a belt or the like. Therefore, controlling the rolling of the rolling conveyor 22 according to the feeding instruction to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 includes: controlling the rotation state of the active rolling conveyor, so that the active rolling conveyor and the slave The moving and rolling conveyors jointly transport the goods.
本申请实施例中,除了滚动传送件22外,机械臂5的活动件51也对货物提供输送的动力,因此上料控制方法还可以包括:In the embodiment of the present application, in addition to the rolling transmission member 22, the movable member 51 of the robotic arm 5 also provides power for conveying the goods, so the feeding control method may also include:
控制机械臂的移动状态,以使机械臂和滚动传送件共同将存储单元内的货物带动至存储单元外侧。The moving state of the robotic arm is controlled, so that the robotic arm and the rolling conveyer jointly drive the goods in the storage unit to the outside of the storage unit.
具体的,这里控制机械臂5的移动状态可以包括,控制机械臂5的移动速度和/或机械臂5相对于存储单元2的位置。与滚动传送件22的转动速度对货物移动速度的影响类似的,机械臂5的移动速度,直接影响到货物的移动速度。而机械臂5相对于存储单元2的位置,也会影响到货物相对于存储单元2的位置。Specifically, controlling the moving state of the robotic arm 5 here may include controlling the moving speed of the robotic arm 5 and/or the position of the robotic arm 5 relative to the storage unit 2 . Similar to the influence of the rotational speed of the rolling conveyor 22 on the moving speed of the goods, the moving speed of the robotic arm 5 directly affects the moving speed of the goods. The position of the robotic arm 5 relative to the storage unit 2 also affects the position of the cargo relative to the storage unit 2 .
本申请实施例中,控制机械臂5的移动状态,以使机械臂5和滚动传送件22共同将存储单元2内的货物带动至存储单元2外侧,包括:In the embodiment of the present application, the moving state of the robotic arm 5 is controlled, so that the robotic arm 5 and the rolling conveyor 22 jointly drive the goods in the storage unit 2 to the outside of the storage unit 2, including:
根据货物的移动速度控制机械臂5的移动状态和滚动传送件22的转动状态的至少一者。可以用第一速度传感器81和第二速度传感器82测得货物的具体速度来控制。例如,若货物的移动速度过慢甚至停止,导致有可能货物无法完全移出存储单元2,此时可以增加机械臂5的 移动速度和/或增加滚动传送件22的转动速度,以增加货物的移动速度;反之,若货物的移动速度过块,导致有可能货物移出存储单元2时速度过快,此时可以减慢机械臂5的移动速度和/或减少滚动传送件22的转动速度,以使货物降速。At least one of the moving state of the robot arm 5 and the rotating state of the rolling conveyor 22 is controlled according to the moving speed of the goods. The specific speed of the goods measured by the first speed sensor 81 and the second speed sensor 82 can be used for control. For example, if the moving speed of the goods is too slow or even stops, it is possible that the goods cannot be completely moved out of the storage unit 2. At this time, the moving speed of the robot arm 5 and/or the rotation speed of the rolling conveyor 22 can be increased to increase the movement of the goods. On the other hand, if the moving speed of the goods is too large, it may cause the goods to move out of the storage unit 2 too fast. Cargo slows down.
另外,如前所述,活动件51可相对机械臂5转动至不同位置以展开或折叠,而当活动件51处于展开状态时,机械臂5可带动货物移动,因此,在利用机械臂5带动货物移动之前还包括:In addition, as mentioned above, the movable member 51 can be rotated to different positions relative to the robot arm 5 to unfold or fold, and when the movable member 51 is in the unfolded state, the robot arm 5 can drive the goods to move. Also includes before the goods are moved:
检测活动件51相对于机械臂5的位置,例如,以检测组件3检测活动件51相对于机械臂5的位置。The position of the movable part 51 relative to the robot arm 5 is detected, for example, the detection assembly 3 detects the position of the movable part 51 relative to the robot arm 5 .
若活动件51处于折叠状态,则停止上料操作,当活动件51相对于机械臂5处于折叠状态时,证明活动件51无法带动货物进行上料操作,因此控制上料操作停止。If the movable member 51 is in a folded state, the feeding operation is stopped. When the movable member 51 is in a folded state relative to the robotic arm 5, it is proved that the movable member 51 cannot drive the goods for feeding operation, so the feeding operation is controlled to stop.
另外,如前所述,上料装置100中的行走架6可以相对上料装置100的支架1移动以带动机械臂5移动,因此,本申请的上料方法还可以包括:In addition, as mentioned above, the walking frame 6 in the feeding device 100 can move relative to the bracket 1 of the feeding device 100 to drive the mechanical arm 5 to move. Therefore, the feeding method of the present application may also include:
检测行走架相对支架1的位置信息。可以通过在支架1上设置位置传感器、例如第二位置传感器92来检测行走架相对支架1的位置信息。并根据检测到的位置信息控制行走架相对于支架1的移动状态。Detect the position information of the walking frame relative to the bracket 1 . The position information of the walking frame relative to the bracket 1 can be detected by disposing a position sensor, such as the second position sensor 92 , on the bracket 1 . And control the moving state of the walking frame relative to the bracket 1 according to the detected position information.
上述方案中,通过对行走架相对支架1的位置进行检测,只要将位置传感器设置在容易与行走架发生碰撞的位置,在行走架距离支架1的容易发生碰撞的位置过近时,控制器可以根据该位置传感器的信息及时调整行走架6的移动状态,避免碰撞事件的发生,从而使上料装置100的稳定性和安全性较高。In the above solution, by detecting the position of the walking frame relative to the bracket 1, as long as the position sensor is set at a position where it is easy to collide with the walking frame, when the walking frame is too close to the position where the bracket 1 is prone to collision, the controller can According to the information of the position sensor, the moving state of the walking frame 6 is adjusted in time to avoid the occurrence of collision events, so that the stability and safety of the feeding device 100 are high.
其中,根据检测到的位置信息控制行走架6相对于支架1的移动状态,包括:当行走架移动至预设位置时,控制行走架6停止移动。以避免与支架1结构等产生碰撞。Wherein, controlling the moving state of the traveling frame 6 relative to the bracket 1 according to the detected position information includes: when the traveling frame moves to a preset position, controlling the traveling frame 6 to stop moving. In order to avoid collision with the structure of the bracket 1 and the like.
为了进一步提高上料操作的可靠性,在上料操作之前,还可以包括:判断搬运机器人200是否处于上料位置;若搬运机器人200处于上料位置,则开始上料操作。In order to further improve the reliability of the feeding operation, before the feeding operation, it may further include: judging whether the handling robot 200 is in the feeding position; if the handling robot 200 is in the feeding position, start the feeding operation.
具体的,为了确认搬运机器人200相对于上料装置100是否已经到了预设的上料位置,可以通过在避让槽13内设置的启动开关72来检测,在搬运机器人200的移动底盘202进入避让槽13并到达上料位置时,控制行走架6移动并进行上料操作。Specifically, in order to confirm whether the handling robot 200 has reached the preset feeding position relative to the feeding device 100, it can be detected by the start switch 72 provided in the avoidance groove 13, and the mobile chassis 202 of the handling robot 200 enters the avoidance groove. 13 and reach the feeding position, control the traveling frame 6 to move and carry out the feeding operation.
实施例四Embodiment 4
图14为本申请实施例四提供的控制装置的结构框图,参照图14,本实施例提供一种控制装置300,控制装置300包括:FIG. 14 is a structural block diagram of a control apparatus provided by Embodiment 4 of the present application. Referring to FIG. 14 , this embodiment provides a control apparatus 300 , and the control apparatus 300 includes:
处理器301;以及与处理器301通信连接的存储器302,存储器302存储有可执行代码,当可执行代码被处理器301执行时,使处理器301执行如实施例三所述的上料控制方法。a processor 301; and a memory 302 connected in communication with the processor 301, the memory 302 stores executable codes, and when the executable codes are executed by the processor 301, the processor 301 is made to execute the feeding control method described in the third embodiment .
其中,上料控制方法已经在实施例三中进行了详细说明,此处不再赘述。Among them, the material feeding control method has been described in detail in the third embodiment, and will not be repeated here.
实施例五 Embodiment 5
本实施例提供一种上料装置,包括支架1和控制组件,支架1上设置有用于放置货物的存储单元2,存储单元2上设置有货物进出口21和滚动传送件22,滚动传送件22具有能够与存储单元2内的货物滚动接触的外轮廓面;This embodiment provides a feeding device, which includes a support 1 and a control assembly. The support 1 is provided with a storage unit 2 for placing goods. The storage unit 2 is provided with a goods inlet and outlet 21 and a rolling transfer member 22. The rolling transfer member 22 having an outer contour surface capable of rolling contact with the goods in the storage unit 2;
控制组件包括用于驱动滚动传送件22转动的驱动单元以及实施例四的控制装置300,驱动单元和控制装置300电连接,控制装置300用于控制滚动传送件22沿朝向货物进出口21的方向转动,以将存储单元2中的货物输送至货物进出口21的外侧。The control assembly includes a drive unit for driving the rolling conveyor 22 to rotate and the control device 300 of the fourth embodiment. The driving unit is electrically connected to the control device 300, and the control device 300 is used to control the rolling conveyor 22 in the direction toward the goods inlet and outlet 21. Rotate to transport the goods in the storage unit 2 to the outside of the goods inlet and outlet 21 .
本实施例提供的上料装置中的组成构件的结构和功能原理与实施例一提供的上料装置100相同或类似,而上料装置100已经在实施例一中已经进行了详细描述,此处不再赘述。而控制装置300的具体结构和功能原理已经在实施例四中进行详细描述,此处亦不再赘述。The structures and functional principles of the components in the feeding device provided in this embodiment are the same or similar to the feeding device 100 provided in the first embodiment, and the feeding device 100 has been described in detail in the first embodiment, and here No longer. The specific structure and functional principle of the control device 300 have been described in detail in the fourth embodiment, and are not repeated here.
实施例六 Embodiment 6
本实施例提供一种仓储系统,包括实施例一的搬运机器人200和实施例五的上料装置,如前所述,搬运机器人200具有货板205,货板205和上料装置的存储单元2对应设置,以向上料装置进行上料操作。货板205和上料装置的存储单元2对应设置,具体是指货板205的高度和存储单元2的底部的高度大致相同,设置位置对应,且相对设置。This embodiment provides a storage system, including the handling robot 200 of Embodiment 1 and the feeding device of Embodiment 5. As mentioned above, the handling robot 200 has a pallet 205, a pallet 205 and a storage unit 2 of the feeding device. Corresponding settings are used to carry out the feeding operation of the feeding device. The pallet 205 and the storage unit 2 of the feeding device are arranged correspondingly. Specifically, the height of the pallet 205 is substantially the same as the height of the bottom of the storage unit 2, and the setting positions are corresponding and opposite.
需要说明的是,搬运机器人200的具体结构和功能已经在实施一中说明,上料装置的具体结构和功能也已经在实施例五中进行了详细说明,此处不再赘述。It should be noted that the specific structure and function of the handling robot 200 have been described in Embodiment 1, and the specific structure and function of the feeding device have also been described in detail in Embodiment 5, and will not be repeated here.
需要注意的是,本申请的搬运机器人200不限于实施例一所述的搬运机器人200,只要具有用于载置货物的货板205,并且货板205和上料装置的存储单元2对应设置即可。It should be noted that the handling robot 200 of the present application is not limited to the handling robot 200 described in the first embodiment, as long as it has a pallet 205 for loading goods, and the pallet 205 and the storage unit 2 of the feeding device are set correspondingly, namely Can.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. scope.

Claims (13)

  1. 一种上料控制方法,其特征在于,应用于上料装置,所述上料装置用于向搬运机器人运输货物,所述上料装置包括存储单元,所述存储单元上设置有货物进出口和滚动传送件,所述滚动传送件具有能够与所述存储单元内的货物滚动接触的外轮廓面,所述方法包括:A material loading control method, which is characterized in that it is applied to a material feeding device, and the material feeding device is used for transporting goods to a handling robot, and the material feeding device includes a storage unit, and the storage unit is provided with an import and export of goods and A rolling conveyor having an outer contour surface capable of rolling contact with goods within the storage unit, the method comprising:
    接收上料指令;Receive feeding instructions;
    根据所述上料指令控制所述滚动传送件沿朝向所述货物进出口的方向转动,以将所述存储单元中的货物输送至所述货物进出口的外侧。The rolling conveyor is controlled to rotate in a direction toward the goods inlet and outlet according to the feeding instruction, so as to transport the goods in the storage unit to the outside of the goods inlet and outlet.
  2. 根据权利要求1所述的上料控制方法,其特征在于,所述根据所述上料指令控制所述滚动传送件沿朝向所述货物进出口的方向转动,以将所述存储单元中的货物输送至所述货物进出口的外侧,包括:The feeding control method according to claim 1, characterized in that, according to the feeding instruction, the rolling conveying member is controlled to rotate in a direction toward the import and export of the goods, so as to transfer the goods in the storage unit. Delivered to the outside of the cargo inlet and outlet, including:
    根据所述上料指令,控制所述滚动传送件的转动状态,以使所述存储单元中的货物输送至所述存储单元外侧,所述转动状态包括转动速度和/或启停状态。According to the feeding instruction, the rotation state of the rolling conveying member is controlled, so that the goods in the storage unit are transported to the outside of the storage unit, and the rotation state includes rotation speed and/or start-stop state.
  3. 根据权利要求2所述的上料控制方法,其特征在于,所述控制所述滚动传送件的转动状态,以使所述存储单元中的货物输送至所述存储单元外侧,包括:The feeding control method according to claim 2, wherein the controlling the rotation state of the rolling conveying member so that the goods in the storage unit are transported to the outside of the storage unit, comprises:
    根据所述货物在所述存储单元中的位置和所述货物的移动速度的至少一者控制所述滚动传送件的滚动状态,以使所述存储单元中的货物输送至所述货物进出口的外侧。The rolling state of the rolling conveyor is controlled according to at least one of the position of the goods in the storage unit and the moving speed of the goods, so that the goods in the storage unit are transported to the entrance and exit of the goods outside.
  4. 根据权利要求3所述的上料控制方法,其特征在于,所述根据所述货物在所述存储单元中的位置和所述货物的移动速度的至少一者控制所述滚动传送件的转动状态之前,还包括:The feeding control method according to claim 3, wherein the rotating state of the rolling conveyor is controlled according to at least one of the position of the goods in the storage unit and the moving speed of the goods Before, also included:
    检测所述货物的移动速度。The moving speed of the cargo is detected.
  5. 根据权利要求4所述的上料控制方法,其特征在于,所述检测所述货物的移动速度,包括:The feeding control method according to claim 4, wherein the detecting the moving speed of the goods comprises:
    检测所述货物在所述货物的进出路径上至少两个不同位置的移动速度。The speed of movement of the cargo at at least two different positions on the ingress and egress path of the cargo is detected.
  6. 根据权利要求1-5任一项所述的上料控制方法,其特征在于,所述滚动传送件为多个,多个所述滚动传送件沿所述货物的输送方向并排设置,多个所述滚动传送件包括主动滚动传送件,所述根据所述上料指令控制所述滚动传送件滚动,以将所述存储单元中的货物输送至所述货物进出口的外侧,包括:The feeding control method according to any one of claims 1-5, characterized in that there are a plurality of the rolling conveying members, and a plurality of the rolling conveying members are arranged side by side along the conveying direction of the goods, and a plurality of the rolling conveying members are arranged side by side along the conveying direction of the goods. The rolling conveyor includes an active rolling conveyor, and the rolling of the rolling conveyor is controlled according to the feeding instruction to transport the goods in the storage unit to the outside of the goods inlet and outlet, including:
    控制所述主动滚动传送件的转动状态,以使所述主动滚动传送件输送所述货物。The rotational state of the active rolling conveyor is controlled so that the active rolling conveyor conveys the goods.
  7. 根据权利要求1-5任一项所述的上料控制方法,其特征在于,所述滚动传送件为多个,多个所述滚动传送件沿所述货物的输送方向并排设置,多个所述滚动传送件包括相互联动的主动滚动传送件和从动滚动传送件,所述根据所述上料指令控制所述滚动传送件滚动,以将所述存储单元中的货物输送至所述货物进出口的外侧,包括:The feeding control method according to any one of claims 1-5, characterized in that there are a plurality of the rolling conveying members, and a plurality of the rolling conveying members are arranged side by side along the conveying direction of the goods, and a plurality of the rolling conveying members are arranged side by side along the conveying direction of the goods. The rolling conveying member includes an active rolling conveying member and a driven rolling conveying member that are interlocked with each other, and the rolling conveying member is controlled to roll according to the feeding instruction, so as to transport the goods in the storage unit to the goods feeder. The outside of the exit, including:
    控制所述主动滚动传送件的转动状态,以使所述主动滚动传送件和所述从动滚动传送件共同输送所述货物。The rotational state of the active rolling conveyor is controlled so that the active rolling conveyor and the driven rolling conveyor jointly convey the goods.
  8. 根据权利要求1-5任一项所述的上料控制方法,其特征在于,所述上料装置还包括可相对所述支架移动的机械臂,所述方法还包括:The feeding control method according to any one of claims 1-5, wherein the feeding device further comprises a robotic arm that can move relative to the support, and the method further comprises:
    控制所述机械臂的移动状态,以使所述机械臂和所述滚动传送件共同将所述存储单元 内的货物带动至所述存储单元外侧。The moving state of the robotic arm is controlled, so that the robotic arm and the rolling conveying member together drive the goods in the storage unit to the outside of the storage unit.
  9. 根据权利要求8所述的上料控制方法,其特征在于,所述控制所述机械臂的移动状态,包括:The feeding control method according to claim 8, wherein the controlling the movement state of the robotic arm comprises:
    控制所述机械臂的移动速度和/或所述机械臂相对于所述存储单元的位置。The speed of movement of the robotic arm and/or the position of the robotic arm relative to the storage unit is controlled.
  10. 根据权利要求8所述的上料控制方法,其特征在于,所述控制所述机械臂的移动状态,以使所述机械臂和所述滚动传送件共同将所述存储单元内的货物带动至所述存储单元外侧,包括:The feeding control method according to claim 8, wherein the moving state of the robotic arm is controlled so that the robotic arm and the rolling conveying member together drive the goods in the storage unit to The outside of the storage unit includes:
    根据所述货物的移动速度控制所述机械臂的移动状态和所述滚动传送件的转动状态的至少一者。At least one of the moving state of the robot arm and the rotating state of the rolling conveyor is controlled according to the moving speed of the goods.
  11. 一种控制装置,其特征在于,包括:A control device, characterized in that it includes:
    处理器;以及与所述处理器通信连接的存储器,所述存储器存储有可执行代码,当所述可执行代码被所述处理器执行时,使所述处理器执行如权利要求1-10任一项所述的上料控制方法。a processor; and a memory communicatively connected to the processor, the memory storing executable code that, when executed by the processor, causes the processor to perform any of claims 1-10 The one described feeding control method.
  12. 一种上料装置,其特征在于,包括支架和控制组件,所述支架上设置有用于放置货物的存储单元,所述存储单元上设置有货物进出口和滚动传送件,所述滚动传送件具有能够与所述存储单元内的货物滚动接触的外轮廓面;A feeding device is characterized in that it includes a support and a control assembly, the support is provided with a storage unit for placing goods, the storage unit is provided with a goods inlet and outlet and a rolling conveying member, and the rolling conveying member has an outer contour surface capable of rolling contact with goods within the storage unit;
    所述控制组件包括用于驱动所述滚动传送件转动的驱动单元以及权利要求11所述的控制装置,所述驱动单元和所述控制装置电连接,所述控制装置用于控制所述滚动传送件沿朝向所述货物进出口的方向转动,以将所述存储单元中的货物输送至所述货物进出口的外侧。The control assembly comprises a drive unit for driving the rolling conveying member to rotate and the control device according to claim 11 , the driving unit and the control device are electrically connected, and the control device is used for controlling the rolling conveyance The piece is rotated in a direction towards the cargo access to transport the cargo in the storage unit to the outside of the cargo access.
  13. 一种仓储系统,其特征在于,包括搬运机器人和权利要求12所述的上料装置,搬运机器人具有货板,所述货板和所述上料装置的存储单元对应设置,以和上料装置进行上料操作。A storage system, characterized in that it comprises a handling robot and the feeding device according to claim 12 , the handling robot has a pallet, and the pallet and the storage unit of the feeding device are correspondingly arranged so as to be compatible with the feeding device. Carry out the feeding operation.
PCT/CN2021/136198 2020-12-24 2021-12-07 Material loading control method, control apparatus, material loading apparatus, and warehousing system WO2022135141A1 (en)

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