WO2022134994A1 - Solar cell, production method, and photovoltaic module - Google Patents

Solar cell, production method, and photovoltaic module Download PDF

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WO2022134994A1
WO2022134994A1 PCT/CN2021/132488 CN2021132488W WO2022134994A1 WO 2022134994 A1 WO2022134994 A1 WO 2022134994A1 CN 2021132488 W CN2021132488 W CN 2021132488W WO 2022134994 A1 WO2022134994 A1 WO 2022134994A1
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titanium nitride
nitride layer
silicon substrate
solar cell
titanium
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PCT/CN2021/132488
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French (fr)
Chinese (zh)
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李华
刘继宇
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泰州隆基乐叶光伏科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0352Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions
    • H01L31/035272Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions characterised by at least one potential jump barrier or surface barrier
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0352Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
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    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • H01L31/1864Annealing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to the technical field of solar photovoltaics, and in particular, to a solar cell, a production method, and a photovoltaic assembly.
  • a distinguishing feature of solar cells is their ability to direct light-generated electrons and holes into asymmetrically conductive paths, that is, to separate charge carriers and then collect them through the positive and negative electrodes, thereby outputting electrical energy.
  • Traditional crystalline silicon solar cells have two structures, homojunction and heterojunction.
  • Solar cells with homojunction structure use diffusion doping to form p-type hole selective contact and n-type electron selective contact;
  • the solar cell with junction structure uses intrinsic amorphous silicon as passivation layer, p-type heavily doped amorphous silicon as hole selective contact, and n-type heavily doped amorphous silicon as electron selective contact, so that The photogenerated electrons generated after receiving light in the P-N junction area move to the selective contact of electrons, and the photogenerated holes move to the selective contact of holes, thereby forming positive and negative charge accumulation on both sides of the -PN junction, generating photoelectromotive force and generating current.
  • the doping technology of the silicon matrix is bound to cause unfavorable factors such as Auger recombination, narrowing of the forbidden band, bulk/surface recombination, and free carrier absorption; on the other hand, the doping of the silicon matrix Impurities often need to be diffused and annealed at higher temperatures, and high-temperature processes will introduce more impurities and affect the lifetime of minority carriers, resulting in lower solar cell efficiency.
  • the present disclosure provides a solar cell, a production method, and a photovoltaic module, aiming at solving the problems of complex process and low efficiency caused by high preparation temperature of the solar cell.
  • embodiments of the present disclosure provide a solar cell, the solar cell comprising:
  • a silicon substrate a first titanium nitride layer and a second titanium nitride layer;
  • the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity;
  • the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate;
  • the first titanium nitride layer and the second titanium nitride layer are respectively located in the first area and the second area of the backlight surface of the silicon substrate.
  • the work function of the first titanium nitride layer is 4.7-5.5 electron volts
  • the work function of the second titanium nitride layer is 4.0-4.6 electron volts.
  • the ratio of the number of nitrogen atoms to the number of titanium atoms in the first titanium nitride layer is greater than 1.5, and the ratio of the number of nitrogen atoms to the number of titanium atoms in the second titanium nitride layer is 0.7- in the range of 0.9.
  • the thicknesses of the first titanium nitride layer and the second titanium nitride layer are both 1-500 nanometers.
  • the second titanium nitride layer includes titanium nitride, and a doping element doped in the titanium nitride, the doping element including: any one of arsenic, aluminum, phosphorus and zinc one or more.
  • the solar cell further includes:
  • the first electrode is arranged on the side of the first titanium nitride layer away from the silicon substrate, and the second electrode is arranged on the side of the second titanium nitride layer away from the silicon substrate;
  • the first electrode and the second electrode are both selected from: aluminum electrode, silver electrode, aluminum/silver composite electrode, nickel/copper/tin composite electrode, chromium/palladium/silver composite electrode and nickel/copper/silver composite electrode Any of the composite electrodes.
  • a first passivation tunneling layer is disposed between the silicon substrate and the first titanium nitride layer;
  • a second passivation tunneling layer is disposed between the silicon substrate and the second titanium nitride layer.
  • the thicknesses of the first passivation tunneling layer and the second passivation tunneling layer are both 0.1-5 nanometers;
  • the materials of the first passivation tunneling layer and the second passivation tunneling layer include: intrinsic amorphous silicon, silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, hydrogenated amorphous silicon, carbide Any one or more of silicon.
  • the first titanium nitride layer and the second titanium nitride layer are located in the first area and the second area of the backlight surface of the silicon substrate, respectively, the first titanium nitride layer The layer is electrically insulated from the second titanium nitride layer.
  • the thickness of the first titanium nitride layer is 2-20 nanometers
  • the thickness of the second titanium nitride layer is 1-15 nanometers.
  • the solar cell further comprises: a metal layer in the contact area;
  • the contact area metal layer is disposed on the side of the first titanium nitride layer away from the silicon substrate;
  • the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
  • embodiments of the present disclosure provide a method for producing a solar cell, the method comprising:
  • the first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, the first nitride layer is respectively prepared on the first area and the second area of the backlight surface of the silicon substrate.
  • the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity.
  • the step of preparing the first titanium nitride layer includes:
  • thermal atomic deposition is performed in a temperature range of 300-500 degrees Celsius to form the first titanium nitride layer.
  • the step of preparing the second titanium nitride layer includes:
  • the organic precursor of titanium is used as the titanium source, and the ammonia gas is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 100-300 degrees Celsius to generate the second titanium nitride layer;
  • the organic precursor of titanium includes: any one or more of TDMAT, TDEAT and TEMAT.
  • the generation rate of the second titanium nitride layer is 5-20 times the generation rate of the first titanium nitride layer.
  • the first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, the first area and the second area on the backlight surface of the silicon substrate are respectively prepared
  • the method further includes:
  • a first electrode is provided on the side of the first titanium nitride layer away from the silicon substrate;
  • a second electrode is provided on the side of the second titanium nitride layer away from the silicon substrate.
  • the method further includes:
  • the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
  • an embodiment of the present disclosure provides a photovoltaic assembly, wherein the photovoltaic assembly includes any one of the aforementioned solar cells.
  • the present application has the following beneficial effects: the solar cell in the present application includes: a silicon substrate, a first titanium nitride layer and a second titanium nitride layer; the first titanium nitride layer has a hollow space hole selectivity, the second titanium nitride layer has electron selectivity; the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate; or, the first titanium nitride layer and the The titanium dioxide layers are respectively located in the first area and the second area of the backlight surface of the silicon substrate.
  • the first titanium nitride layer with hole selectivity and the second titanium nitride layer with electron selectivity are used for carrier separation without doping the silicon substrate to form a carrier for separation Hole-selective contact and electron-selective contact, thus avoiding unfavorable factors such as Auger recombination, band gap narrowing, bulk/surface recombination, and free carrier absorption caused by doping technology.
  • the production process of the titanium layer and the second titanium nitride layer is usually less than or equal to 500°C, and the temperature is lower, which reduces impurities, thereby reducing the extra recombination centers brought in due to impurities, making the lifetime of minority carriers longer, Further, the recombination rate of the solar cell is reduced, and the efficiency of the solar cell is improved.
  • FIG. 1 shows a schematic structural diagram of a first solar cell in an embodiment of the present disclosure
  • FIG. 2 shows a schematic structural diagram of a second type of solar cell in an embodiment of the present disclosure
  • FIG. 3 shows a schematic structural diagram of a third type of solar cell in an embodiment of the present disclosure
  • FIG. 4 shows a schematic structural diagram of a fourth solar cell in an embodiment of the present disclosure
  • FIG. 5 shows a schematic structural diagram of a fifth solar cell in an embodiment of the present disclosure
  • FIG. 6 shows a schematic structural diagram of a sixth solar cell in an embodiment of the present disclosure
  • FIG. 7 shows a schematic structural diagram of a seventh solar cell in an embodiment of the present disclosure
  • FIG. 8 shows a schematic structural diagram of an eighth solar cell in an embodiment of the present disclosure.
  • FIG. 9 shows a flow chart of steps of a method for producing a solar cell in an embodiment of the present disclosure.
  • FIG. 10 shows a flow chart of steps of another method for producing a solar cell in an embodiment of the present disclosure.
  • a solar cell, a production method, and a photovoltaic photovoltaic module provided by the present disclosure are described in detail below by listing several specific embodiments.
  • FIG. 1 shows a schematic structural diagram of a first solar cell provided by an embodiment of the present disclosure.
  • the solar cell may include: a silicon substrate 10 , a first titanium nitride layer (TiN x ) 20 and a second nitrogen Titanium oxide layer (TiN x ) 30, it should be noted that x in the chemical formula can be determined by those skilled in the art according to actual needs.
  • the first titanium nitride layer 20 and the second titanium nitride layer 30 may be respectively located on the light-facing surface and the backlight surface of the silicon substrate 10 to form a double-sided solar cell.
  • FIG. 2 shows a schematic structural diagram of a second type of solar cell provided by an embodiment of the present disclosure. Referring to FIG. 2 , the first titanium nitride layer 20 and the second titanium nitride layer 30 may also be located on the back side of the silicon substrate 10 , respectively. The first region and the second region form a back contact solar cell.
  • the first titanium nitride layer 20 has hole selectivity, which facilitates the collection of holes generated in the silicon substrate 10
  • the second titanium nitride layer 30 has electron selectivity, which facilitates the collection of electrons generated in the silicon substrate 10. Therefore, , the silicon substrate 10 in the solar cell generates carriers under the irradiation of sunlight, the holes in the carriers move to the first titanium nitride layer 20 with hole selectivity, and the electrons in the carriers move to the first titanium nitride layer 20 with hole selectivity.
  • the electron-selective second titanium nitride layer 30 moves to effectively separate and extract carriers. Since holes are collected on the side close to the first titanium nitride layer 20, electrons are collected near the second titanium nitride layer.
  • the first titanium nitride layer 20 and the second titanium nitride layer 30 may serve as a carrier separation structure or a power generation structure.
  • the silicon substrate 10 does not need to be doped to form hole-selective contacts and electron-selective contacts for carrier separation, thereby avoiding Auger recombination, band gap narrowing, and bulk/surface recombination caused by doping techniques. and free carrier absorption and other unfavorable factors, at the same time, the production process of the first titanium nitride layer 20 and the second titanium nitride layer 30 is usually less than or equal to 500 ° C, the temperature is lower, and impurities are reduced, thereby reducing the amount of impurities due to impurities.
  • the extra recombination center brought in increases the lifetime of minority carriers and reduces the recombination rate of the solar cell, thereby improving the efficiency of the solar cell, and eliminating the high temperature treatment process in the solar cell process, thereby improving the efficiency of the solar cell. battery performance.
  • titanium nitride is a metalloid material
  • the first titanium nitride layer and the second titanium nitride layer are both conductive and can be used as electrodes for current collection and conduction.
  • Titanium has high thermal and chemical stability, so that the first and second titanium nitride layers with high electrical conductivity and low contact resistivity can be utilized as electrodes for carrier transport and collection , without the need to separately arrange electrodes, thereby simplifying the structure of the battery and greatly simplifying the fabrication process of the solar cell.
  • a solar cell includes: a silicon substrate, a first titanium nitride layer, and a second titanium nitride layer; the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has a hole selectivity. Electron selectivity; the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate; or, the first titanium nitride layer and the second titanium nitride layer are respectively located on the backlight of the silicon substrate the first area and the second area of the surface.
  • the first titanium nitride layer with hole selectivity and the second titanium nitride layer with electron selectivity are used for carrier separation without doping the silicon substrate to form a carrier for separation Hole-selective contact and electron-selective contact, thus avoiding unfavorable factors such as Auger recombination, band gap narrowing, bulk/surface recombination, and free carrier absorption caused by doping technology.
  • the production process of the titanium layer and the second titanium nitride layer is usually less than or equal to 500°C, and the temperature is lower, which reduces impurities, thereby reducing the extra recombination centers brought in due to impurities, making the lifetime of minority carriers longer, Further, the recombination rate of the solar cell is reduced, and the efficiency of the solar cell is improved.
  • the interfaces between the first titanium nitride layer and the second titanium nitride layer and the silicon substrate have different conduction band offsets and valence band offsets, separation and extraction of carriers can be promoted.
  • the first titanium nitride layer is titanium nitride with high work function, and the work function of the first titanium nitride layer can be 4.7-5.5 electron volts.
  • the high work function nitridation The titanium layer/n-type silicon substrate interface has a small conduction band offset and a large valence band offset, so the first titanium nitride layer can act as a selective contact for carriers with hole conduction and electron blocking effect; the second titanium nitride layer is titanium nitride with a lower work function, and the work function of the second titanium nitride layer can be 4.0-4.6 electron volts.
  • the silicon substrate is n-type, the low work function nitridation
  • the titanium layer/n-type silicon substrate interface has a large conduction band offset and a small valence band offset, so the second titanium nitride layer can serve as a selective contact for carriers with electron conduction and hole blocking effect.
  • the ratio of the number of nitrogen atoms to the number of titanium atoms in the first titanium nitride layer is greater than 1.5, so that the first titanium nitride layer has better hole selectivity; nitrogen in the second titanium nitride layer
  • the ratio of the number of atoms to the number of titanium atoms is in the range of 0.7-0.9, so that the second titanium nitride layer has better electron selectivity.
  • the thicknesses of the first titanium nitride layer and the second titanium nitride layer are both 1-500 nanometers.
  • the thickness of the titanium nitride layer increases, the work function of the titanium nitride layer will also increase accordingly. Therefore, a titanium nitride layer with a larger thickness is more conducive to the selective collection of holes and the Therefore, the thickness of the first titanium nitride layer can be set larger than the thickness of the second titanium nitride layer.
  • the thickness of the first titanium nitride layer is 2-20 nanometers, the first titanium nitride layer within this thickness range has more excellent hole selectivity, and the hole transport distance is small; the second The thickness of the titanium nitride layer is 1-15 nanometers, and the second titanium nitride layer within the thickness range has more excellent electron selectivity and small electron transport distance.
  • the first titanium nitride layer may include titanium nitride, and doped nitrogen elements additionally doped in the titanium nitride, so that the content of nitrogen elements in the first titanium nitride layer is higher than that of the originally prepared nitrogen
  • the content of nitrogen element in the titanium nitride layer makes the first titanium nitride layer have good hole selectivity, and the stoichiometric ratio of nitrogen element and titanium element in the titanium nitride layer is not specifically limited.
  • boron difluoride can also be used as a doping source to dope the first titanium nitride layer, so that the first titanium nitride layer has good hole selectivity.
  • the second titanium nitride layer may include titanium nitride, and a doping element doped in the titanium nitride may include: any one or more of arsenic, aluminum, phosphorus and zinc
  • the doping element makes the second titanium nitride layer have good electron selectivity, and the stoichiometric ratio of nitrogen element and titanium element in the titanium nitride is not specifically limited, and the arsenic in the second titanium nitride layer is not limited.
  • the corresponding stoichiometric ratios of aluminum, phosphorus and zinc are also not specifically limited.
  • the above-mentioned doping elements may be doped by means of ion implantation.
  • ion implantation of phosphorus can form phosphorus-induced dipoles through interfacial reactions, thereby significantly reducing the work function of the titanium nitride film, making the second titanium nitride layer have better electron selectivity; nitrogen ion implantation can improve nitrogen The nitrogen-titanium ratio of the titanium nitride film is improved, thereby improving the work function of the titanium nitride film, so that the first titanium nitride layer has better hole selectivity.
  • the titanium nitride layer is doped to obtain the second titanium nitride layer, due to environmental factors, oxygen or carbon will inevitably be doped into the titanium nitride layer, and the doped oxygen or carbon will inevitably It will also make the second titanium nitride layer have good electron selectivity, wherein the corresponding stoichiometric ratio of oxygen and carbon in the second titanium nitride layer is also not specifically limited.
  • the solar cell further includes: a first electrode and a second electrode.
  • FIG. 3 shows a schematic structural diagram of a third solar cell provided by an embodiment of the present disclosure.
  • the first titanium nitride layer 20 and the third The titanium dioxide layer 30 is respectively located on the light-facing surface and the backlight surface of the silicon substrate 10
  • the first electrode 40 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10
  • the second electrode 50 is disposed on the second titanium nitride layer 10 .
  • the layer 30 is far from the side of the silicon substrate 10 to realize the collection of corresponding carriers
  • FIG. 4 shows a schematic structural diagram of the fourth solar cell provided by the embodiment of the present disclosure. Referring to FIG.
  • the first titanium nitride layer 20 and The second titanium nitride layer 30 is located in the first area and the second area of the backlight surface of the silicon substrate 10, respectively.
  • the first electrode 40 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10
  • the second electrode 50 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10.
  • the side of the second titanium nitride layer 30 away from the silicon substrate 10 can collect corresponding carriers. Therefore, in the case where the first electrode 40 and the second electrode 50 are provided in the solar cell, the collection and conduction of current are performed through the first electrode 40 and the second electrode 50 .
  • the materials of the first electrode 40 and the second electrode 50 can be any one or more of silver, gold, copper, nickel, aluminum, tin, chromium and palladium.
  • Both electrodes 50 can be selected from any one of aluminum electrodes, silver electrodes, aluminum/silver composite electrodes, nickel/copper/tin composite electrodes, chromium/palladium/silver composite electrodes, and nickel/copper/silver composite electrodes.
  • the silicon substrate 10 when exposed to light, acts as a light absorbing layer to generate electron-hole pairs. Since the first titanium nitride layer 20 has a hole selection effect, the holes are transported to the first titanium nitride layer 20 . In the titanium nitride layer 20, it is then led out by the first electrode 40 corresponding to it; since the second titanium nitride layer 30 has an electron selection effect, the electrons are transported into the second titanium nitride layer 30, and then are carried out by the corresponding first electrode 40. The two electrodes 50 are led out, and the electrons and holes are separated by the solar cell, so that a potential difference is generated between the first electrode 40 and the second electrode 50, that is, a voltage is generated, thereby converting light energy into electrical energy.
  • first titanium nitride layer 20 is disposed between the first electrode 40 and the silicon substrate 10
  • second titanium nitride layer 30 is disposed between the second electrode 50 and the silicon substrate 10, so that the silicon substrate can be avoided.
  • the surface recombination rate on the surface of the solar cell is greatly reduced, and the efficiency of the solar cell is improved.
  • FIG. 5 shows a schematic structural diagram of a fifth solar cell provided by an embodiment of the present disclosure.
  • a first passivation tunneling layer 70 is provided between the silicon substrate 10 and the first titanium nitride layer 20 .
  • the silicon substrate A second passivation tunneling layer 80 is arranged between 10 and the second titanium nitride layer 30;
  • FIG. 6 shows a schematic structural diagram of the sixth solar cell provided by the embodiment of the present disclosure. Referring to FIG. 6, the silicon substrate 10 and A first passivation tunneling layer 70 is disposed between the first titanium nitride layer 20, and no passivation tunneling layer is disposed between the silicon substrate 10 and the second titanium nitride layer 30; FIG.
  • FIG. 7 shows an embodiment of the present disclosure
  • a schematic diagram of the structure of the seventh solar cell is provided.
  • a second passivation tunneling layer 80 is provided between the silicon substrate 10 and the second titanium nitride layer 30 , the silicon substrate 10 and the first titanium nitride layer 20 There is no passivation tunneling layer in between.
  • the first passivation tunneling layer 70 and the second passivation tunneling layer 80 mainly play the role of interface passivation and the role of transporting carriers, so that carriers are collected through the tunneling layers according to the tunneling effect.
  • the first passivation tunneling layer and the second passivation tunneling layer may be provided, or both, and the size, thickness and material thereof may also be determined according to actual needs.
  • the first titanium nitride layer has hole selectivity, usually the fixed charge density of the first titanium nitride layer is very high, and the first passivation tunneling layer may not be disposed between the silicon substrate and the first titanium nitride layer
  • the second titanium nitride layer has electron selectivity, and usually the fixed charge density of the second titanium nitride layer is not particularly high.
  • a second passivation tunneling layer can be arranged between the silicon substrate and the second titanium nitride layer, using To reduce interface recombination.
  • the thicknesses of the first passivation tunneling layer and the second passivation tunneling layer are both 0.1-5 nanometers, and the above thicknesses have excellent passivation performance, and the thicknesses are not too high to affect the absorption of carriers.
  • the materials of the first passivation tunneling layer and the second passivation tunneling layer include: any of intrinsic amorphous silicon, silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, hydrogenated amorphous silicon, and silicon carbide One or more, the passivation tunneling layer of the above materials not only has a good passivation tunneling effect, but also is easy to prepare.
  • various structures of the solar cell in this application can be prepared at low temperature, hydrogenated amorphous silicon will not degrade, and the passivation performance of hydrogenated amorphous silicon is very good; the preparation of silicon oxide is more industrialized
  • the potential of promotion, silicon oxide can be easily prepared before growing titanium oxide, and the passivation performance of silicon oxide is also relatively good.
  • the first titanium nitride layer and the second titanium nitride layer are located in the first area and the second area of the backlight surface of the silicon substrate, respectively, the first titanium nitride layer and the second titanium nitride layer are Electrical insulation between titanium layers.
  • the first titanium nitride layer 20 and the second titanium nitride layer 30 are spaced apart on the backlight surface of the silicon substrate 10 , and there is an electrical connection between the first titanium nitride layer 20 and the second titanium nitride layer 30 .
  • Insulation the electrical insulation can be achieved by arranging voids, dielectric layers or insulating layers. Furthermore, it is not easy to leak electricity, and the recombination of carriers can be reduced, so as to improve the photoelectric conversion efficiency.
  • Specific isolation methods include using laser isolation, chemical isolation, etc., and can also use a patterned mask to assist in isolation.
  • the size of the above-mentioned first area and the second area is without specific limitation, for example, the region corresponding to the titanium nitride layer with minority carrier selectivity in both the first titanium nitride layer and the second titanium nitride layer is more selective than the titanium nitride layer with majority carrier selectivity.
  • the size of the area corresponding to the layer is large.
  • the solar cell may further include: a metal layer in the contact area.
  • FIG. 8 shows a schematic structural diagram of an eighth solar cell provided by an embodiment of the present disclosure. Referring to FIG. 8 , the metal layer 90 in the contact area is provided on the first nitridation The titanium layer 20 is on the side away from the silicon substrate 10 , wherein the first titanium nitride layer 20 is disposed on the light-facing surface of the silicon substrate 10 , and the thickness of the first titanium nitride layer 20 is less than 5 nanometers.
  • titanium nitride is a metalloid material
  • the first titanium nitride layer and the second titanium nitride layer with high electrical conductivity and low contact resistivity can be used for carrier transport and collected electrodes without the need for separate electrodes.
  • the devices contacted by titanium nitride show strong parasitic absorption in the near-infrared range, which limits the current density of the light-receiving surface, it is preferable to use the titanium nitride layer directly as the electrode of the battery for the backlight surface of the solar cell. That is, the entire second titanium nitride is applied to the backlight surface of the solar cell, thereby simplifying the structure and process flow of the solar cell.
  • an ultra-thin first titanium nitride layer with a thickness of less than 5 nanometers and a metal layer in the contact area can be used, so that the After the annealing treatment of the metal layer in the contact area, the first titanium nitride layer can react with the metal in the metal layer in the contact area to form a titanium nitride composite film.
  • titanium nitride can be used to passivate the surface of the silicon substrate to inhibit loading The surface recombination of the carriers; on the other hand, the carriers can be effectively separated and extracted, and the cell efficiency can be improved.
  • the metal layer in the contact area can include any one or more of silver thin films, gold thin films, aluminum thin films, copper thin films and palladium thin films.
  • the energy level of the titanium oxide layer is matched with the material, so that the open circuit voltage of the solar cell can be increased, so as to improve the photoelectric conversion efficiency of the solar cell.
  • the light-facing surface of the silicon substrate 10 can be provided with a textured structure to increase the light trapping of the solar cell and increase the light absorption of the solar cell, and the silicon substrate 10 with the textured structure can be provided with a textured structure.
  • the light-facing surface of the silicon substrate 10 is provided with a front passivation and anti-reflection layer 60, so as to passivate and reduce reflection on the light-facing surface of the silicon substrate 10, thereby improving the efficiency of the solar cell.
  • the textured structure can also be provided on both sides of the silicon substrate 10 at the same time, and the shape of the remaining structural layers on the silicon substrate 10 is adapted to the textured structure of the light-facing side and the backlighting side of the silicon substrate 10, so that the back of the battery can also be set. Absorb light energy and improve light utilization.
  • the present disclosure also provides a method for producing a solar cell.
  • FIG. 9 shows a flow chart of the steps of the method for producing a solar cell provided by an embodiment of the present disclosure.
  • the method may include the following steps:
  • step 101 a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; The first titanium nitride layer and the second titanium nitride layer are described.
  • a silicon substrate can be obtained first, and then a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, in the first area of the backlight surface of the silicon substrate and the second region to prepare a first titanium nitride layer and a second titanium nitride layer, respectively.
  • the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity.
  • the first titanium nitride layer and the second titanium nitride layer also have electrical conductivity, which can be directly used as Electrodes collect and conduct current.
  • the method may further include: texturing the silicon substrate 10 and cleaning.
  • FIG. 10 a flow chart of steps of another method for producing a solar cell provided by an embodiment of the present disclosure is shown, and the method may include the following steps:
  • Step 201 respectively preparing a first titanium nitride layer and a second titanium nitride layer on the light-facing surface and the backlight surface of the silicon substrate; or, respectively preparing the first and second regions on the backlight surface of the silicon substrate
  • the first titanium nitride layer and the second titanium nitride layer are described.
  • a silicon substrate can be obtained first, and then a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, in the first area of the backlight surface of the silicon substrate and the second region to prepare a first titanium nitride layer and a second titanium nitride layer, respectively.
  • the step of preparing the first titanium nitride layer in step 201 may specifically include:
  • Sub-step 2011 using a titanium chloride precursor as a titanium source, using ammonia gas as a nitrogen source, and performing thermal atomic deposition in a temperature range of 300-500 degrees Celsius to form the first titanium nitride layer.
  • the first titanium nitride layer may be prepared by thermal atomic deposition.
  • a chloride precursor of titanium such as any one of titanium tetrachloride (TiCl 4 ), titanium trichloride (TiCl 3 ) and titanium dichloride (TiCl 2 )
  • TiCl 4 titanium tetrachloride
  • TiCl 3 titanium trichloride
  • TiCl 2 titanium dichloride
  • NH 3 ammonia gas
  • thermal atomic deposition is performed in the temperature range of 300-500 degrees Celsius, thereby forming the first titanium nitride layer.
  • the step of preparing the second titanium nitride layer in step 201 may specifically include:
  • Sub-step 2012 using an organic precursor of titanium as a titanium source, using ammonia gas as a nitrogen source, and performing thermal atomic deposition in a temperature range of 100-300 degrees Celsius to generate the second titanium nitride layer; or, using titanium palladium and performing physical vapor deposition reactive sputtering in an atmosphere of nitrogen and ammonia to form the second titanium nitride layer.
  • thermal atomic deposition or physical vapor deposition reactive sputtering may be used to prepare the second titanium nitride layer.
  • organic precursors of titanium can be used, such as: TDMAT (tetrakis(dimethylamino)titanium), TDEAT (tetrakis(diethylamino)titanium) and TEMAT (tetrakis(ethylamino)titanium) Any one or more of base amino) titanium) is used as the titanium source, and ammonia gas is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 100-300 degrees Celsius, thereby generating the second titanium nitride layer.
  • TDMAT tetrakis(dimethylamino)titanium
  • TDEAT tetrakis(diethylamino)titanium
  • TEMAT tetrakis(ethylamino)titanium
  • the second titanium nitride layer formed by using TDMAT as the titanium source has higher oxygen content and carbon content, so that the electron selectivity of the second titanium nitride layer can be further improved.
  • titanium palladium may be used, and the physical vapor deposition reactive sputtering is performed with a power of 8 kilowatts in an atmosphere of nitrogen and ammonia gas, thereby forming the second titanium nitride layer.
  • the formation rate of the second titanium nitride layer may be 5-20 times the formation rate of the first titanium nitride layer.
  • the deposited titanium nitride layer can be annealed to adjust the work function of the titanium nitride thin film through different annealing atmospheres. Since the nitrogen concentration or more precisely nitrogen vacancies are the reason for the change of the work function of the material, during the annealing process of the titanium nitride layer, nitrogen vacancies will be generated in the titanium nitride layer, so that the electron density of states of the titanium nitride layer is increased, thereby Decreases the work function of the titanium nitride layer, while annealing in an oxygen-rich atmosphere results in an increase in the work function of the titanium nitride layer due to the filling of these nitrogen vacancies with oxygen.
  • the contact area metal layer can be prepared on the side of the first titanium nitride layer away from the silicon substrate. , and perform annealing treatment on the first titanium nitride layer and the metal layer in the contact area, so that the first titanium nitride layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film, wherein the first titanium nitride layer is set On the light-oriented surface of the silicon substrate, the thickness of the first titanium nitride layer is less than 5 nanometers.
  • the metal layer in the contact area can completely react with the first titanium nitride layer to form a titanium nitride composite Therefore, there is no metal layer in the contact area in the final solar cell; the metal layer in the contact area can also partially react with the first titanium nitride layer to form a titanium nitride composite film, so that there is still a thickness in the final solar cell.
  • the thinned contact area metal layer correspondingly, the titanium nitride composite film is located between the silicon substrate and the contact area metal layer.
  • titanium nitride is a metalloid material
  • the first titanium nitride layer and the second titanium nitride layer with high electrical conductivity and low contact resistivity can be used for carrier transport and collected electrodes without the need for separate electrodes.
  • titanium nitride layer directly as the electrode of the battery for the backlight surface of the solar cell. That is, the entire second titanium nitride layer is applied to the backlight surface of the solar cell, thereby simplifying the structure and process flow of the solar cell.
  • an ultra-thin first titanium nitride layer with a thickness of less than 5 nanometers and a metal layer in the contact area can be used, so that the After the annealing treatment of the metal layer in the contact area, the first titanium nitride layer can react with the metal in the metal layer in the contact area to form a titanium nitride composite film.
  • titanium nitride can be used to passivate the surface of the silicon substrate to inhibit loading The surface recombination of the carriers; on the other hand, the carriers can be effectively separated and extracted, and the cell efficiency can be improved.
  • Step 202 providing a first electrode on the side of the first titanium nitride layer away from the silicon substrate.
  • a first electrode may be disposed on the side of the first titanium nitride layer away from the silicon substrate.
  • the first electrode may be prepared by screen printing. Specifically, the first low-temperature electrode paste is screen-printed on the first titanium oxide layer, and baked at a temperature less than or equal to 500° C. dry to get the first electrode.
  • the first titanium nitride layer in the solar cell is provided with a contact area metal layer on the side away from the silicon substrate, and after annealing treatment is performed on the first titanium nitride layer and the contact area metal layer, the first nitride The titanium layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film, then the first electrode is arranged on the side of the titanium nitride composite film away from the silicon substrate, or when the metal layer in the contact area remains, the first electrode is It is arranged on the side of the metal layer in the contact area away from the titanium nitride composite film.
  • Step 203 providing a second electrode on the side of the second titanium nitride layer away from the silicon substrate.
  • a second electrode may be disposed on the side of the second titanium nitride layer away from the silicon substrate.
  • the second electrode may be prepared by screen printing. Specifically, the second low-temperature electrode paste is screen-printed on the second titanium oxide layer, and dried at a temperature of less than or equal to 500°C, Get the second electrode.
  • an embodiment of the present disclosure further provides a photovoltaic assembly, including any one of the aforementioned solar cells, and both sides of the solar cell may be provided with an encapsulation film, a cover plate, a back plate, and the like. It has the same or similar beneficial effects as the aforementioned solar cells.

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Abstract

The present disclosure relates to the technical field of solar photovoltaics, and provides a solar cell, a production method, and a photovoltaic module. The solar cell comprises: a silicon substrate, a first titanium nitride layer, and a second titanium nitride layer; the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity. The first titanium nitride layer and the second titanium nitride layer are located on the light-facing surface and the backlight surface of the silicon substrate, respectively; or are located in a first region and a second region of the backlight surface of the silicon substrate, respectively. In the present application, the first titanium nitride layer and the second titanium nitride layer are used for charge carrier separation, and the silicon substrate does not need to be doped, thereby avoiding adverse factors caused by doping techniques. At the same time, since the production process of the first titanium nitride layer and the second titanium nitride layer is generally at the relatively low temperature of less than or equal to 500 degrees Celsius, impurities are reduced, thus reducing additional recombination centers brought in by impurities so that the service life of minority carriers is long, and further reducing the recombination rate of the solar cell and increasing the efficiency of the solar cell.

Description

太阳电池及生产方法、光伏组件Solar cell and production method, photovoltaic module
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求在2020年12月25日提交中国专利局、申请号为202011569070.0、名称为“太阳电池及生产方法、光伏组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202011569070.0 and titled "Solar Cells and Production Methods, Photovoltaic Modules" filed with the China Patent Office on December 25, 2020, the entire contents of which are incorporated into this application by reference .
技术领域technical field
本公开涉及太阳能光伏技术领域,特别是涉及一种太阳电池及生产方法、光伏组件。The present disclosure relates to the technical field of solar photovoltaics, and in particular, to a solar cell, a production method, and a photovoltaic assembly.
背景技术Background technique
随着传统能源的不断消耗及其对环境带来的负面影响,太阳能作为一种无污染、可再生能源,其开发和利用得到了迅速的发展,尤其是具有较高转化效率的太阳能电池成为了目前研究的重点。With the continuous consumption of traditional energy and its negative impact on the environment, the development and utilization of solar energy, as a pollution-free and renewable energy source, has developed rapidly, especially solar cells with high conversion efficiency have become focus of the current research.
太阳能电池的一个显著特点是它们能够将光产生的电子和空穴引导到非对称导电的路径上,即将载流子分开,然后通过正极和负极进行收集,从而输出电能。传统的晶体硅太阳能电池有同质结和异质结两种结构,具有同质结结构的太阳能电池,采用扩散掺杂形成p型空穴选择性接触和n型电子选择性接触;具有异质结结构的太阳能电池,以本征非晶硅为钝化层、分别以p型重掺杂非晶硅作为空穴选择性接触,以n型重掺杂非晶硅作为电子选择性接触,使得P-N结区域接收光照后产生的光生电子向电子选择性接触移动,光生空穴向空穴选择性接触移动,从而在-PN结两侧形成正、负电荷积累,产生光生电动势进而生成电流。A distinguishing feature of solar cells is their ability to direct light-generated electrons and holes into asymmetrically conductive paths, that is, to separate charge carriers and then collect them through the positive and negative electrodes, thereby outputting electrical energy. Traditional crystalline silicon solar cells have two structures, homojunction and heterojunction. Solar cells with homojunction structure use diffusion doping to form p-type hole selective contact and n-type electron selective contact; The solar cell with junction structure uses intrinsic amorphous silicon as passivation layer, p-type heavily doped amorphous silicon as hole selective contact, and n-type heavily doped amorphous silicon as electron selective contact, so that The photogenerated electrons generated after receiving light in the P-N junction area move to the selective contact of electrons, and the photogenerated holes move to the selective contact of holes, thereby forming positive and negative charge accumulation on both sides of the -PN junction, generating photoelectromotive force and generating current.
但是,在目前的方案中,一方面,硅基体的掺杂技术势必引起俄歇复合、禁带变窄、体/表面复合和自由载流子吸收等不利因素,另一方面,硅基体的掺杂往往需要在较高的温度下进行扩散及退火,而高温过程会引入较多杂质,且会影响少数载流子的寿命,从而导致太阳电池的效率较低。However, in the current scheme, on the one hand, the doping technology of the silicon matrix is bound to cause unfavorable factors such as Auger recombination, narrowing of the forbidden band, bulk/surface recombination, and free carrier absorption; on the other hand, the doping of the silicon matrix Impurities often need to be diffused and annealed at higher temperatures, and high-temperature processes will introduce more impurities and affect the lifetime of minority carriers, resulting in lower solar cell efficiency.
概述Overview
本公开提供一种太阳电池及生产方法、光伏组件,旨在解决太阳电池制备温度高,导致的工艺复杂、效率低的问题。The present disclosure provides a solar cell, a production method, and a photovoltaic module, aiming at solving the problems of complex process and low efficiency caused by high preparation temperature of the solar cell.
第一方面,本公开实施例提供了一种太阳电池,所述太阳电池包括:In a first aspect, embodiments of the present disclosure provide a solar cell, the solar cell comprising:
硅基底、第一氮化钛层以及第二氮化钛层;a silicon substrate, a first titanium nitride layer and a second titanium nitride layer;
所述第一氮化钛层具有空穴选择性,所述第二氮化钛层具有电子选择性;the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity;
所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的向光面和背光面;the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate;
或,or,
所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的背光面的第一区域和第二区域。The first titanium nitride layer and the second titanium nitride layer are respectively located in the first area and the second area of the backlight surface of the silicon substrate.
可选地,所述第一氮化钛层的功函数为4.7-5.5电子伏特,所述第二氮化钛层的功函数为4.0-4.6电子伏特。Optionally, the work function of the first titanium nitride layer is 4.7-5.5 electron volts, and the work function of the second titanium nitride layer is 4.0-4.6 electron volts.
可选地,所述第一氮化钛层中氮原子的数量与钛原子的数量的比值大于1.5,所述第二氮化钛层中氮原子的数量与钛原子的数量的比值在0.7-0.9的范围内。Optionally, the ratio of the number of nitrogen atoms to the number of titanium atoms in the first titanium nitride layer is greater than 1.5, and the ratio of the number of nitrogen atoms to the number of titanium atoms in the second titanium nitride layer is 0.7- in the range of 0.9.
可选地,所述第一氮化钛层和所述第二氮化钛层的厚度均为1-500纳米。Optionally, the thicknesses of the first titanium nitride layer and the second titanium nitride layer are both 1-500 nanometers.
可选地,所述第二氮化钛层包括氮化钛,以及掺杂在所述氮化钛中的掺杂元素,所述掺杂元素包括:砷、铝、磷和锌中的任意一种或多种。Optionally, the second titanium nitride layer includes titanium nitride, and a doping element doped in the titanium nitride, the doping element including: any one of arsenic, aluminum, phosphorus and zinc one or more.
可选地,所述太阳电池还包括:Optionally, the solar cell further includes:
第一电极和第二电极;a first electrode and a second electrode;
所述第一电极设置于所述第一氮化钛层远离所述硅基底的一面,所述第二电极设置于所述第二氮化钛层远离所述硅基底的一面;The first electrode is arranged on the side of the first titanium nitride layer away from the silicon substrate, and the second electrode is arranged on the side of the second titanium nitride layer away from the silicon substrate;
其中,所述第一电极和所述第二电极均选自:铝电极、银电极、铝/银复合电极、镍/铜/锡复合电极、铬/钯/银复合电极和镍/铜/银复合电极中的任意一种。Wherein, the first electrode and the second electrode are both selected from: aluminum electrode, silver electrode, aluminum/silver composite electrode, nickel/copper/tin composite electrode, chromium/palladium/silver composite electrode and nickel/copper/silver composite electrode Any of the composite electrodes.
可选地,所述硅基底和所述第一氮化钛层之间设置有第一钝化隧穿层;Optionally, a first passivation tunneling layer is disposed between the silicon substrate and the first titanium nitride layer;
和/或,所述硅基底和所述第二氮化钛层之间设置有第二钝化隧穿层。And/or, a second passivation tunneling layer is disposed between the silicon substrate and the second titanium nitride layer.
可选地,所述第一钝化隧穿层和所述第二钝化隧穿层的厚度均为0.1-5纳米;Optionally, the thicknesses of the first passivation tunneling layer and the second passivation tunneling layer are both 0.1-5 nanometers;
所述第一钝化隧穿层和所述第二钝化隧穿层的材料均包括:本征非晶硅、 氮化硅、氧化硅、氮氧化硅、氧化铝、氢化非晶硅、碳化硅中的任意一种或多种。The materials of the first passivation tunneling layer and the second passivation tunneling layer include: intrinsic amorphous silicon, silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, hydrogenated amorphous silicon, carbide Any one or more of silicon.
可选地,在所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的背光面的第一区域和第二区域的情况下,所述第一氮化钛层和所述第二氮化钛层之间电学绝缘。Optionally, when the first titanium nitride layer and the second titanium nitride layer are located in the first area and the second area of the backlight surface of the silicon substrate, respectively, the first titanium nitride layer The layer is electrically insulated from the second titanium nitride layer.
可选地,所述第一氮化钛层的厚度为2-20纳米;Optionally, the thickness of the first titanium nitride layer is 2-20 nanometers;
所述第二氮化钛层的厚度为1-15纳米。The thickness of the second titanium nitride layer is 1-15 nanometers.
可选地,所述太阳能电池还包括:接触区金属层;Optionally, the solar cell further comprises: a metal layer in the contact area;
所述接触区金属层设置在所述第一氮化钛层远离所述硅基底的一面;The contact area metal layer is disposed on the side of the first titanium nitride layer away from the silicon substrate;
其中,所述第一氮化钛层设置在所述硅基底的向光面,所述第一氮化钛层的厚度小于5纳米。Wherein, the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
第二方面,本公开实施例提供了一种太阳电池的生产方法,所述方法包括:In a second aspect, embodiments of the present disclosure provide a method for producing a solar cell, the method comprising:
在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备第一氮化钛层和第二氮化钛层;The first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, the first nitride layer is respectively prepared on the first area and the second area of the backlight surface of the silicon substrate. a titanium layer and a second titanium nitride layer;
所述第一氮化钛层具有空穴选择性,所述第二氮化钛层具有电子选择性。The first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity.
可选地,所述制备第一氮化钛层的步骤,包括:Optionally, the step of preparing the first titanium nitride layer includes:
采用钛的氯化物前体作为钛源,采用氨气作为氮源,在300-500摄氏度的温度范围内进行热原子沉积,生成所述第一氮化钛层。Using a titanium chloride precursor as a titanium source and ammonia as a nitrogen source, thermal atomic deposition is performed in a temperature range of 300-500 degrees Celsius to form the first titanium nitride layer.
可选地,所述制备第二氮化钛层的步骤,包括:Optionally, the step of preparing the second titanium nitride layer includes:
采用钛的有机前体作为钛源,采用氨气作为氮源,在100-300摄氏度的温度范围内进行热原子沉积,生成所述第二氮化钛层;The organic precursor of titanium is used as the titanium source, and the ammonia gas is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 100-300 degrees Celsius to generate the second titanium nitride layer;
或,or,
采用钛钯,在氮气和氨气的气氛中,进行物理气相沉积反应溅射,生成所述第二氮化钛层;Using titanium palladium, in an atmosphere of nitrogen and ammonia, physical vapor deposition reaction sputtering is performed to generate the second titanium nitride layer;
其中,所述钛的有机前体包括:TDMAT、TDEAT和TEMAT中的任意一种或多种。Wherein, the organic precursor of titanium includes: any one or more of TDMAT, TDEAT and TEMAT.
可选地,所述第二氮化钛层的生成速率为所述第一氮化钛层生成速率的5-20倍。Optionally, the generation rate of the second titanium nitride layer is 5-20 times the generation rate of the first titanium nitride layer.
可选地,在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备第一氮化钛层和第二氮化钛层的步骤之后,所述方法还包括:Optionally, the first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, the first area and the second area on the backlight surface of the silicon substrate are respectively prepared After the steps of the first titanium nitride layer and the second titanium nitride layer, the method further includes:
在所述第一氮化钛层远离所述硅基底的一面设置第一电极;A first electrode is provided on the side of the first titanium nitride layer away from the silicon substrate;
在所述第二氮化钛层远离所述硅基底的一面设置第二电极。A second electrode is provided on the side of the second titanium nitride layer away from the silicon substrate.
可选地,在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层的步骤之后,所述方法还包括:Optionally, after the steps of preparing the first titanium nitride layer and the second titanium nitride layer on the light-facing surface and the backlight surface of the silicon substrate, respectively, the method further includes:
在所述第一氮化钛层远离所述硅基底的一面制备接触区金属层;preparing a contact area metal layer on the side of the first titanium nitride layer away from the silicon substrate;
对所述第一氮化钛层和所述接触区金属层进行退火处理,所述第一氮化钛层与所述接触区金属层中的金属反应生成氮化钛复合薄膜;annealing the first titanium nitride layer and the metal layer in the contact area, and the first titanium nitride layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film;
其中,所述第一氮化钛层设置在所述硅基底的向光面,所述第一氮化钛层的厚度小于5纳米。Wherein, the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
第三方面,本公开实施例提供了一种光伏组件,所述光伏组件包括前述任一所述的太阳电池。In a third aspect, an embodiment of the present disclosure provides a photovoltaic assembly, wherein the photovoltaic assembly includes any one of the aforementioned solar cells.
基于上述太阳电池及生产方法、光伏组件,本申请存在以下有益效果:本申请中太阳电池包括:硅基底、第一氮化钛层以及第二氮化钛层;第一氮化钛层具有空穴选择性,第二氮化钛层具有电子选择性;第一氮化钛层和第二氮化钛层分别位于硅基底的向光面和背光面;或,第一氮化钛层和第二氮化钛层分别位于硅基底的背光面的第一区域和第二区域。本申请中,具有空穴选择性的第一氮化钛层和具有电子选择性的第二氮化钛层用于载流子分离,无需对硅基底进行掺杂以形成用于分离载流子的空穴选择性接触和电子选择性接触,从而避免了掺杂技术引起的俄歇复合、禁带变窄、体/表面复合和自由载流子吸收等不利因素,同时,由于第一氮化钛层和第二氮化钛层的生产工艺通常小于或等于500℃,温度较低,减少了杂质,从而减少了由于杂质带入的额外的复合中心,使得少数载流子的寿命较长,进而降低了太阳电池的复合速率,提高了太阳电池的效率。Based on the above-mentioned solar cell, production method, and photovoltaic module, the present application has the following beneficial effects: the solar cell in the present application includes: a silicon substrate, a first titanium nitride layer and a second titanium nitride layer; the first titanium nitride layer has a hollow space hole selectivity, the second titanium nitride layer has electron selectivity; the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate; or, the first titanium nitride layer and the The titanium dioxide layers are respectively located in the first area and the second area of the backlight surface of the silicon substrate. In the present application, the first titanium nitride layer with hole selectivity and the second titanium nitride layer with electron selectivity are used for carrier separation without doping the silicon substrate to form a carrier for separation Hole-selective contact and electron-selective contact, thus avoiding unfavorable factors such as Auger recombination, band gap narrowing, bulk/surface recombination, and free carrier absorption caused by doping technology. The production process of the titanium layer and the second titanium nitride layer is usually less than or equal to 500°C, and the temperature is lower, which reduces impurities, thereby reducing the extra recombination centers brought in due to impurities, making the lifetime of minority carriers longer, Further, the recombination rate of the solar cell is reduced, and the efficiency of the solar cell is improved.
附图简述Brief Description of Drawings
为了更清楚地说明本公开实施例的技术方案,下面将对本公开实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅 仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the following briefly introduces the drawings that are used in the description of the embodiments of the present disclosure. Obviously, the drawings in the following description are only some embodiments of the present disclosure. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1示出了本公开实施例中的第一种太阳电池的结构示意图;FIG. 1 shows a schematic structural diagram of a first solar cell in an embodiment of the present disclosure;
图2示出了本公开实施例中的第二种太阳电池的结构示意图;FIG. 2 shows a schematic structural diagram of a second type of solar cell in an embodiment of the present disclosure;
图3示出了本公开实施例中的第三种太阳电池的结构示意图;FIG. 3 shows a schematic structural diagram of a third type of solar cell in an embodiment of the present disclosure;
图4示出了本公开实施例中的第四种太阳电池的结构示意图;FIG. 4 shows a schematic structural diagram of a fourth solar cell in an embodiment of the present disclosure;
图5示出了本公开实施例中的第五种太阳电池的结构示意图;FIG. 5 shows a schematic structural diagram of a fifth solar cell in an embodiment of the present disclosure;
图6示出了本公开实施例中的第六种太阳电池的结构示意图;FIG. 6 shows a schematic structural diagram of a sixth solar cell in an embodiment of the present disclosure;
图7示出了本公开实施例中的第七种太阳电池的结构示意图;FIG. 7 shows a schematic structural diagram of a seventh solar cell in an embodiment of the present disclosure;
图8示出了本公开实施例中的第八种太阳电池的结构示意图;FIG. 8 shows a schematic structural diagram of an eighth solar cell in an embodiment of the present disclosure;
图9示出了本公开实施例中的一种太阳电池的生产方法的步骤流程图;并且FIG. 9 shows a flow chart of steps of a method for producing a solar cell in an embodiment of the present disclosure; and
图10示出了本公开实施例中的另一种太阳电池的生产方法的步骤流程图。FIG. 10 shows a flow chart of steps of another method for producing a solar cell in an embodiment of the present disclosure.
详细描述Detailed Description
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, but not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
下面通过列举几个具体的实施例详细介绍本公开提供的一种太阳电池及生产方法、光伏光伏组件。A solar cell, a production method, and a photovoltaic photovoltaic module provided by the present disclosure are described in detail below by listing several specific embodiments.
图1示出了本公开实施例提供的第一种太阳电池的结构示意图,参照图1,所述太阳电池可以包括:硅基底10、第一氮化钛层(TiN x)20以及第二氮化钛层(TiN x)30,需要说明的是化学式中的x本领域技术人员可以根据实际需要确定。其中,第一氮化钛层20和第二氮化钛层30可以分别位于硅基底10的向光面和背光面,形成双面太阳电池。图2示出了本公开实施例提供的第二种太阳电池的结构示意图,参照图2,第一氮化钛层20和第二氮化钛层30也可以分别位于硅基底10的背光面的第一区域和第二区域,形成背接触太阳电池。 FIG. 1 shows a schematic structural diagram of a first solar cell provided by an embodiment of the present disclosure. Referring to FIG. 1 , the solar cell may include: a silicon substrate 10 , a first titanium nitride layer (TiN x ) 20 and a second nitrogen Titanium oxide layer (TiN x ) 30, it should be noted that x in the chemical formula can be determined by those skilled in the art according to actual needs. Wherein, the first titanium nitride layer 20 and the second titanium nitride layer 30 may be respectively located on the light-facing surface and the backlight surface of the silicon substrate 10 to form a double-sided solar cell. FIG. 2 shows a schematic structural diagram of a second type of solar cell provided by an embodiment of the present disclosure. Referring to FIG. 2 , the first titanium nitride layer 20 and the second titanium nitride layer 30 may also be located on the back side of the silicon substrate 10 , respectively. The first region and the second region form a back contact solar cell.
由于第一氮化钛层20具有空穴选择性,利于硅基底10中产生的空穴的收集,第二氮化钛层30具有电子选择性,利于硅基底10中产生的电子的收集,因此,太阳电池中的硅基底10在太阳光的照射下生成载流子,载流子中的空穴向具有空穴选择性的第一氮化钛层20移动,载流子中的电子向具有电子选择性的第二氮化钛层30移动,从而有效的分离和提取载流子,由于空穴聚集在靠近第一氮化钛层20的一侧,电子聚集在靠近第二氮化钛层30的一侧,因此,第一氮化钛层20和第二氮化钛层30可以作为载流子分离结构或发电结构。使得硅基底10上无需进行掺杂以形成用于分离载流子的空穴选择性接触和电子选择性接触,从而避免了掺杂技术引起的俄歇复合、禁带变窄、体/表面复合和自由载流子吸收等不利因素,同时,第一氮化钛层20、第二氮化钛层30的生产工艺通常小于或等于500℃,温度较低,减少了杂质,从而减少了由于杂质带入的额外的复合中心,增加了少数载流子的寿命,降低了太阳电池的复合速率,从而提高了太阳电池的效率,也免去了太阳电池工艺过程中的高温处理过程,从而提高了电池的性能。Since the first titanium nitride layer 20 has hole selectivity, which facilitates the collection of holes generated in the silicon substrate 10, the second titanium nitride layer 30 has electron selectivity, which facilitates the collection of electrons generated in the silicon substrate 10. Therefore, , the silicon substrate 10 in the solar cell generates carriers under the irradiation of sunlight, the holes in the carriers move to the first titanium nitride layer 20 with hole selectivity, and the electrons in the carriers move to the first titanium nitride layer 20 with hole selectivity. The electron-selective second titanium nitride layer 30 moves to effectively separate and extract carriers. Since holes are collected on the side close to the first titanium nitride layer 20, electrons are collected near the second titanium nitride layer. 30, therefore, the first titanium nitride layer 20 and the second titanium nitride layer 30 may serve as a carrier separation structure or a power generation structure. The silicon substrate 10 does not need to be doped to form hole-selective contacts and electron-selective contacts for carrier separation, thereby avoiding Auger recombination, band gap narrowing, and bulk/surface recombination caused by doping techniques. and free carrier absorption and other unfavorable factors, at the same time, the production process of the first titanium nitride layer 20 and the second titanium nitride layer 30 is usually less than or equal to 500 ° C, the temperature is lower, and impurities are reduced, thereby reducing the amount of impurities due to impurities. The extra recombination center brought in increases the lifetime of minority carriers and reduces the recombination rate of the solar cell, thereby improving the efficiency of the solar cell, and eliminating the high temperature treatment process in the solar cell process, thereby improving the efficiency of the solar cell. battery performance.
此外,由于氮化钛是一种准金属材料,因此,第一氮化钛层和第二氮化钛层均具有导电性,可以用于直接作为电极进行电流的收集和传导,同时,氮化钛具有较高的热稳定性和化学稳定性,从而可以利用具有高导电性和低接触电阻率的第一氮化钛层和第二氮化钛层作为用于载流子传输和收集的电极,而不需要单独再设置电极,从而简化了电池结构,使得太阳电池的制备工艺大幅简化。In addition, since titanium nitride is a metalloid material, the first titanium nitride layer and the second titanium nitride layer are both conductive and can be used as electrodes for current collection and conduction. Titanium has high thermal and chemical stability, so that the first and second titanium nitride layers with high electrical conductivity and low contact resistivity can be utilized as electrodes for carrier transport and collection , without the need to separately arrange electrodes, thereby simplifying the structure of the battery and greatly simplifying the fabrication process of the solar cell.
在本公开实施例中,一种太阳电池,包括:硅基底、第一氮化钛层以及第二氮化钛层;第一氮化钛层具有空穴选择性,第二氮化钛层具有电子选择性;第一氮化钛层和第二氮化钛层分别位于硅基底的向光面和背光面;或,第一氮化钛层和第二氮化钛层分别位于硅基底的背光面的第一区域和第二区域。本申请中,具有空穴选择性的第一氮化钛层和具有电子选择性的第二氮化钛层用于载流子分离,无需对硅基底进行掺杂以形成用于分离载流子的空穴选择性接触和电子选择性接触,从而避免了掺杂技术引起的俄歇复合、禁带变窄、体/表面复合和自由载流子吸收等不利因素,同时,由于第一氮化钛层和第二氮化钛层的生产工艺通常小于或等于500℃,温度较低,减少了杂质,从而减少了由于杂质带入的额外的复合中心,使得少数载流子的寿命较长, 进而降低了太阳电池的复合速率,提高了太阳电池的效率。In an embodiment of the present disclosure, a solar cell includes: a silicon substrate, a first titanium nitride layer, and a second titanium nitride layer; the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has a hole selectivity. Electron selectivity; the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate; or, the first titanium nitride layer and the second titanium nitride layer are respectively located on the backlight of the silicon substrate the first area and the second area of the surface. In the present application, the first titanium nitride layer with hole selectivity and the second titanium nitride layer with electron selectivity are used for carrier separation without doping the silicon substrate to form a carrier for separation Hole-selective contact and electron-selective contact, thus avoiding unfavorable factors such as Auger recombination, band gap narrowing, bulk/surface recombination, and free carrier absorption caused by doping technology. The production process of the titanium layer and the second titanium nitride layer is usually less than or equal to 500°C, and the temperature is lower, which reduces impurities, thereby reducing the extra recombination centers brought in due to impurities, making the lifetime of minority carriers longer, Further, the recombination rate of the solar cell is reduced, and the efficiency of the solar cell is improved.
可选的,由于第一氮化钛层和第二氮化钛层与硅基底的界面具有不同的导带偏移和价带偏移,从而可以促进载流子的分离和提取。其中,第一氮化钛层为具有较高的功函数的氮化钛,第一氮化钛层的功函数可以为4.7-5.5电子伏特,若硅基底为n型,则高功函数氮化钛层/n型硅基底界面具有较小的导带偏移和较大的价带偏移,因此,第一氮化钛层可以作为载流子的选择性接触,具有空穴导电和电子阻塞效应;第二氮化钛层为具有较低的功函数的氮化钛,第二氮化钛层的功函数可以为4.0-4.6电子伏特,若硅基底为n型,则低功函数氮化钛层/n型硅基底界面具有较大的导带偏移和较小的价带偏移,因此,第二氮化钛层可以作为载流子的选择性接触,具有电子导电和空穴阻塞效应。Optionally, since the interfaces between the first titanium nitride layer and the second titanium nitride layer and the silicon substrate have different conduction band offsets and valence band offsets, separation and extraction of carriers can be promoted. Wherein, the first titanium nitride layer is titanium nitride with high work function, and the work function of the first titanium nitride layer can be 4.7-5.5 electron volts. If the silicon substrate is n-type, the high work function nitridation The titanium layer/n-type silicon substrate interface has a small conduction band offset and a large valence band offset, so the first titanium nitride layer can act as a selective contact for carriers with hole conduction and electron blocking effect; the second titanium nitride layer is titanium nitride with a lower work function, and the work function of the second titanium nitride layer can be 4.0-4.6 electron volts. If the silicon substrate is n-type, the low work function nitridation The titanium layer/n-type silicon substrate interface has a large conduction band offset and a small valence band offset, so the second titanium nitride layer can serve as a selective contact for carriers with electron conduction and hole blocking effect.
可选地,第一氮化钛层中氮原子的数量与钛原子的数量的比值大于1.5,从而使第一氮化钛层具有较好的空穴选择性;第二氮化钛层中氮原子的数量与钛原子的数量的比值在0.7-0.9的范围内,从而使得第二氮化钛层具有较好的电子选择性。Optionally, the ratio of the number of nitrogen atoms to the number of titanium atoms in the first titanium nitride layer is greater than 1.5, so that the first titanium nitride layer has better hole selectivity; nitrogen in the second titanium nitride layer The ratio of the number of atoms to the number of titanium atoms is in the range of 0.7-0.9, so that the second titanium nitride layer has better electron selectivity.
可选地,第一氮化钛层和第二氮化钛层的厚度均为1-500纳米。Optionally, the thicknesses of the first titanium nitride layer and the second titanium nitride layer are both 1-500 nanometers.
在本公开实施例中,随着氮化钛层厚度的增加,氮化钛层的功函数也会随之增加,因此,具有较大厚度的氮化钛层更利于空穴的选择性收集和传输,因此,可以设置第一氮化钛层的厚度大于第二氮化钛层的厚度。In the embodiments of the present disclosure, as the thickness of the titanium nitride layer increases, the work function of the titanium nitride layer will also increase accordingly. Therefore, a titanium nitride layer with a larger thickness is more conducive to the selective collection of holes and the Therefore, the thickness of the first titanium nitride layer can be set larger than the thickness of the second titanium nitride layer.
可选地,第一氮化钛层的厚度为2-20纳米,在该厚度范围内的第一氮化钛层具有更为优异的空穴选择性,且空穴的传输距离小;第二氮化钛层的厚度为1-15纳米,在该厚度范围内的第二氮化钛层具有更为优异的电子选择性,且电子的传输距离小。Optionally, the thickness of the first titanium nitride layer is 2-20 nanometers, the first titanium nitride layer within this thickness range has more excellent hole selectivity, and the hole transport distance is small; the second The thickness of the titanium nitride layer is 1-15 nanometers, and the second titanium nitride layer within the thickness range has more excellent electron selectivity and small electron transport distance.
可选地,第一氮化钛层可以包括氮化钛,以及额外掺杂在氮化钛中的掺杂氮元素,使得第一氮化钛层中氮元素的含量高于原始制备得到的氮化钛层中氮元素的含量,从而使第一氮化钛层具有良好的空穴选择性,该氮化钛中的氮元素和钛元素的化学计量比不作具体的限定。Optionally, the first titanium nitride layer may include titanium nitride, and doped nitrogen elements additionally doped in the titanium nitride, so that the content of nitrogen elements in the first titanium nitride layer is higher than that of the originally prepared nitrogen The content of nitrogen element in the titanium nitride layer makes the first titanium nitride layer have good hole selectivity, and the stoichiometric ratio of nitrogen element and titanium element in the titanium nitride layer is not specifically limited.
此外,还可以采用二氟化硼(BF 2)作为掺杂源对第一氮化钛层进行掺杂,使得第一氮化钛层具有良好的空穴选择性。 In addition, boron difluoride (BF 2 ) can also be used as a doping source to dope the first titanium nitride layer, so that the first titanium nitride layer has good hole selectivity.
可选地,第二氮化钛层可以包括氮化钛,以及掺杂在氮化钛中的掺杂元 素,该掺杂元素可以包括:砷、铝、磷和锌中的任意一种或多种,所述掺杂元素使得第二氮化钛层具有良好的电子选择性,该氮化钛中的氮元素和钛元素的化学计量比也不作具体的限定,第二氮化钛层中砷、铝、磷和锌对应的化学计量比也不做具体的限定。Optionally, the second titanium nitride layer may include titanium nitride, and a doping element doped in the titanium nitride may include: any one or more of arsenic, aluminum, phosphorus and zinc The doping element makes the second titanium nitride layer have good electron selectivity, and the stoichiometric ratio of nitrogen element and titanium element in the titanium nitride is not specifically limited, and the arsenic in the second titanium nitride layer is not limited. The corresponding stoichiometric ratios of aluminum, phosphorus and zinc are also not specifically limited.
在本公开实施例中,上述掺杂元素可通过离子注入的方式进行掺杂。例如,离子注入磷,可以通过界面反应形成磷诱导的偶极子,从而显著降低氮化钛薄膜的功函数,使得第二氮化钛层具有更好的电子选择性;氮离子注入可以提高氮化钛薄膜的氮钛比,从而提高氮化钛薄膜的功函数,使得第一氮化钛层具有更好的空穴选择性。In the embodiments of the present disclosure, the above-mentioned doping elements may be doped by means of ion implantation. For example, ion implantation of phosphorus can form phosphorus-induced dipoles through interfacial reactions, thereby significantly reducing the work function of the titanium nitride film, making the second titanium nitride layer have better electron selectivity; nitrogen ion implantation can improve nitrogen The nitrogen-titanium ratio of the titanium nitride film is improved, thereby improving the work function of the titanium nitride film, so that the first titanium nitride layer has better hole selectivity.
需要说明的是,在对氮化钛层进行掺杂得到第二氮化钛层时,由于环境等因素,不可避免的会在氮化钛层中掺入氧或碳,掺入的氧或碳也会使得第二氮化钛层具有良好的电子选择性,其中,第二氮化钛层中氧和碳对应的化学计量比也不做具体的限定。It should be noted that when the titanium nitride layer is doped to obtain the second titanium nitride layer, due to environmental factors, oxygen or carbon will inevitably be doped into the titanium nitride layer, and the doped oxygen or carbon will inevitably It will also make the second titanium nitride layer have good electron selectivity, wherein the corresponding stoichiometric ratio of oxygen and carbon in the second titanium nitride layer is also not specifically limited.
可选地,太阳电池还包括:第一电极和第二电极,图3示出了本公开实施例提供的第三种太阳电池的结构示意图,参照图3,第一氮化钛层20和第二氮化钛层30分别位于硅基底10的向光面和背光面,第一电极40设置于第一氮化钛层20远离硅基底10的一面,第二电极50设置于第二氮化钛层30远离硅基底10的一面,以实现对应载流子的收集;图4示出了本公开实施例提供的第四种太阳电池的结构示意图,参照图4,第一氮化钛层20和第二氮化钛层30分别位于硅基底10的背光面的第一区域和第二区域,第一电极40设置于第一氮化钛层20远离硅基底10的一面,第二电极50设置于第二氮化钛层30远离硅基底10的一面,以实现对应载流子的收集。从而在太阳电池中设置有第一电极40和第二电极的50情况下,通过第一电极40和第二电50极进行电流的收集和传导。Optionally, the solar cell further includes: a first electrode and a second electrode. FIG. 3 shows a schematic structural diagram of a third solar cell provided by an embodiment of the present disclosure. Referring to FIG. 3 , the first titanium nitride layer 20 and the third The titanium dioxide layer 30 is respectively located on the light-facing surface and the backlight surface of the silicon substrate 10 , the first electrode 40 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10 , and the second electrode 50 is disposed on the second titanium nitride layer 10 . The layer 30 is far from the side of the silicon substrate 10 to realize the collection of corresponding carriers; FIG. 4 shows a schematic structural diagram of the fourth solar cell provided by the embodiment of the present disclosure. Referring to FIG. 4 , the first titanium nitride layer 20 and The second titanium nitride layer 30 is located in the first area and the second area of the backlight surface of the silicon substrate 10, respectively. The first electrode 40 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10, and the second electrode 50 is disposed on the side of the first titanium nitride layer 20 away from the silicon substrate 10. The side of the second titanium nitride layer 30 away from the silicon substrate 10 can collect corresponding carriers. Therefore, in the case where the first electrode 40 and the second electrode 50 are provided in the solar cell, the collection and conduction of current are performed through the first electrode 40 and the second electrode 50 .
可选地,第一电极40和第二电极50的材料均可以为银,金,铜,镍,铝,锡,铬和钯中的任意一种或多种,因此,第一电极40和第二电极50均可选自:铝电极、银电极、铝/银复合电极、镍/铜/锡复合电极、铬/钯/银复合电极和镍/铜/银复合电极中的任意一种。Optionally, the materials of the first electrode 40 and the second electrode 50 can be any one or more of silver, gold, copper, nickel, aluminum, tin, chromium and palladium. Both electrodes 50 can be selected from any one of aluminum electrodes, silver electrodes, aluminum/silver composite electrodes, nickel/copper/tin composite electrodes, chromium/palladium/silver composite electrodes, and nickel/copper/silver composite electrodes.
在本公开实施例中,在受到光照的情况下,硅基底10作为光吸收层,产生电子-空穴对,由于第一氮化钛层20具有空穴选择作用,空穴被传输至第一 氮化钛层20中,然后被与其对应的第一电极40导出;由于第二氮化钛层30具有电子选择作用,电子被传输至第二氮化钛层30中,然后被与其对应的第二电极50导出,电子和空穴被太阳电池分离,使得第一电极40和第二电极50之间产生电势差,即产生电压,从而将光能转换为电能。In the embodiment of the present disclosure, when exposed to light, the silicon substrate 10 acts as a light absorbing layer to generate electron-hole pairs. Since the first titanium nitride layer 20 has a hole selection effect, the holes are transported to the first titanium nitride layer 20 . In the titanium nitride layer 20, it is then led out by the first electrode 40 corresponding to it; since the second titanium nitride layer 30 has an electron selection effect, the electrons are transported into the second titanium nitride layer 30, and then are carried out by the corresponding first electrode 40. The two electrodes 50 are led out, and the electrons and holes are separated by the solar cell, so that a potential difference is generated between the first electrode 40 and the second electrode 50, that is, a voltage is generated, thereby converting light energy into electrical energy.
需要说明的是,第一氮化钛层20设置在第一电极40和硅基底10之间,第二氮化钛层30设置在第二电极50和硅基底10之间,从而可以避免硅基底和电极直接接触,使得太阳电池表面的表面复合速率大幅降低,提高了太阳电池的效率。It should be noted that the first titanium nitride layer 20 is disposed between the first electrode 40 and the silicon substrate 10, and the second titanium nitride layer 30 is disposed between the second electrode 50 and the silicon substrate 10, so that the silicon substrate can be avoided. In direct contact with the electrode, the surface recombination rate on the surface of the solar cell is greatly reduced, and the efficiency of the solar cell is improved.
图5示出了本公开实施例提供的第五种太阳电池的结构示意图,参照图5,硅基底10和第一氮化钛层20之间设置有第一钝化隧穿层70,硅基底10和第二氮化钛层30之间设置有第二钝化隧穿层80;图6示出了本公开实施例提供的第六种太阳电池的结构示意图,参照图6,硅基底10和第一氮化钛层20之间设置有第一钝化隧穿层70,硅基底10和第二氮化钛层30之间未设置钝化隧穿层;图7示出了本公开实施例提供的第七种太阳电池的结构示意图,参照图7,硅基底10和第二氮化钛层30之间设置有第二钝化隧穿层80,硅基底10和第一氮化钛层20之间未设置钝化隧穿层。第一钝化隧穿层70和第二钝化隧穿层80主要起到界面钝化作用,以及运输载流子的作用,使得载流子根据隧穿效应通过隧穿层被收集。FIG. 5 shows a schematic structural diagram of a fifth solar cell provided by an embodiment of the present disclosure. Referring to FIG. 5 , a first passivation tunneling layer 70 is provided between the silicon substrate 10 and the first titanium nitride layer 20 . The silicon substrate A second passivation tunneling layer 80 is arranged between 10 and the second titanium nitride layer 30; FIG. 6 shows a schematic structural diagram of the sixth solar cell provided by the embodiment of the present disclosure. Referring to FIG. 6, the silicon substrate 10 and A first passivation tunneling layer 70 is disposed between the first titanium nitride layer 20, and no passivation tunneling layer is disposed between the silicon substrate 10 and the second titanium nitride layer 30; FIG. 7 shows an embodiment of the present disclosure A schematic diagram of the structure of the seventh solar cell is provided. Referring to FIG. 7 , a second passivation tunneling layer 80 is provided between the silicon substrate 10 and the second titanium nitride layer 30 , the silicon substrate 10 and the first titanium nitride layer 20 There is no passivation tunneling layer in between. The first passivation tunneling layer 70 and the second passivation tunneling layer 80 mainly play the role of interface passivation and the role of transporting carriers, so that carriers are collected through the tunneling layers according to the tunneling effect.
需要说明的是,第一钝化隧穿层和第二钝化隧穿层可以只设置其中一个,或者两个都设置,其大小、厚度、材质也可以根据实际需要进行确定。例如,第一氮化钛层具有空穴选择性,通常第一氮化钛层的固定电荷密度很高,硅基底和第一氮化钛层之间可以不用设置第一钝化隧穿层,而第二氮化钛层具有电子选择性,通常第二氮化钛层的固定电荷密度不是特别高,可以在硅基底和第二氮化钛层之间设置第二钝化隧穿层,用于减少界面的复合。It should be noted that, only one of the first passivation tunneling layer and the second passivation tunneling layer may be provided, or both, and the size, thickness and material thereof may also be determined according to actual needs. For example, the first titanium nitride layer has hole selectivity, usually the fixed charge density of the first titanium nitride layer is very high, and the first passivation tunneling layer may not be disposed between the silicon substrate and the first titanium nitride layer, The second titanium nitride layer has electron selectivity, and usually the fixed charge density of the second titanium nitride layer is not particularly high. A second passivation tunneling layer can be arranged between the silicon substrate and the second titanium nitride layer, using To reduce interface recombination.
可选地,第一钝化隧穿层和第二钝化隧穿层的厚度均为0.1-5纳米,上述厚度钝化性能优越,且又不至于厚度太高而影响载流子的吸收。第一钝化隧穿层和第二钝化隧穿层的材料均包括:本征非晶硅、氮化硅、氧化硅、氮氧化硅、氧化铝、氢化非晶硅、碳化硅中的任意一种或多种,上述材料的钝化隧穿层不仅钝化隧穿效果好,而且易于制备。例如,本申请中的太阳电池的各种结构均可以在低温下完成制备,氢化非晶硅不会发生退化,并且氢化非 晶硅的钝化性能非常好;氧化硅的制备则更具有产业化推广的潜质,氧化硅可以在生长氧化钛前很容易制备而成,并且氧化硅的钝化性能也较为良好。Optionally, the thicknesses of the first passivation tunneling layer and the second passivation tunneling layer are both 0.1-5 nanometers, and the above thicknesses have excellent passivation performance, and the thicknesses are not too high to affect the absorption of carriers. The materials of the first passivation tunneling layer and the second passivation tunneling layer include: any of intrinsic amorphous silicon, silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, hydrogenated amorphous silicon, and silicon carbide One or more, the passivation tunneling layer of the above materials not only has a good passivation tunneling effect, but also is easy to prepare. For example, various structures of the solar cell in this application can be prepared at low temperature, hydrogenated amorphous silicon will not degrade, and the passivation performance of hydrogenated amorphous silicon is very good; the preparation of silicon oxide is more industrialized The potential of promotion, silicon oxide can be easily prepared before growing titanium oxide, and the passivation performance of silicon oxide is also relatively good.
可选地,在第一氮化钛层和第二氮化钛层分别位于硅基底的背光面的第一区域和第二区域的情况下,第一氮化钛层和所述第二氮化钛层之间电学绝缘。Optionally, when the first titanium nitride layer and the second titanium nitride layer are located in the first area and the second area of the backlight surface of the silicon substrate, respectively, the first titanium nitride layer and the second titanium nitride layer are Electrical insulation between titanium layers.
参照图2或图4,第一氮化钛层20和第二氮化钛层30在硅基底10的背光面间隔分布,第一氮化钛层20和第二氮化钛层30之间电学绝缘,该电学绝缘可以通过设置空隙、介电层或绝缘层等方式实现。进而,不易漏电,可以减少载流子复合,以提升光电转换效率。具体的隔离方法包括使用激光隔离,化学方法隔离等,也可以使用图形化的掩膜等的方式辅助进行隔离。Referring to FIG. 2 or FIG. 4 , the first titanium nitride layer 20 and the second titanium nitride layer 30 are spaced apart on the backlight surface of the silicon substrate 10 , and there is an electrical connection between the first titanium nitride layer 20 and the second titanium nitride layer 30 . Insulation, the electrical insulation can be achieved by arranging voids, dielectric layers or insulating layers. Furthermore, it is not easy to leak electricity, and the recombination of carriers can be reduced, so as to improve the photoelectric conversion efficiency. Specific isolation methods include using laser isolation, chemical isolation, etc., and can also use a patterned mask to assist in isolation.
在本公开实施例中,在第一氮化钛层和第二氮化钛层分别位于硅基底的背光面的第一区域和第二区域的情况下,上述第一区域和第二区域的大小不作具体限定,例如,第一氮化钛层和第二氮化钛层两者中具有少数载流子选择性的氮化钛层对应的区域,比具有多数载流子选择性的氮化钛层对应的区域的尺寸大。In the embodiment of the present disclosure, when the first titanium nitride layer and the second titanium nitride layer are located in the first area and the second area of the backlight surface of the silicon substrate, respectively, the size of the above-mentioned first area and the second area is Without specific limitation, for example, the region corresponding to the titanium nitride layer with minority carrier selectivity in both the first titanium nitride layer and the second titanium nitride layer is more selective than the titanium nitride layer with majority carrier selectivity. The size of the area corresponding to the layer is large.
可选地,太阳能电池还可以包括:接触区金属层,图8示出了本公开实施例提供的第八种太阳电池的结构示意图,参照图8,接触区金属层90设置在第一氮化钛层20远离硅基底10的一面,其中,第一氮化钛层20设置在硅基底10的向光面,第一氮化钛层20的厚度小于5纳米。Optionally, the solar cell may further include: a metal layer in the contact area. FIG. 8 shows a schematic structural diagram of an eighth solar cell provided by an embodiment of the present disclosure. Referring to FIG. 8 , the metal layer 90 in the contact area is provided on the first nitridation The titanium layer 20 is on the side away from the silicon substrate 10 , wherein the first titanium nitride layer 20 is disposed on the light-facing surface of the silicon substrate 10 , and the thickness of the first titanium nitride layer 20 is less than 5 nanometers.
需要说明的是,由于氮化钛是一种准金属材料,因此可以利用具有高导电性和低接触电阻率的第一氮化钛层和第二氮化钛层作为用于载流子传输和收集的电极,而不需要单独再设置电极。但是,由于氮化钛接触的器件在近红外范围内表现出较强的寄生吸收,从而限制了受光面的电流密度,因此,优选太阳电池的背光面采用氮化钛层直接作为电池的电极,即在太阳电池的背光面应用整面的第二氮化钛,从而简化太阳电池的结构和工艺流程。而在太阳电池的受光面,为了降低氮化钛的寄生吸收,可以采用厚度小于5纳米的超薄的第一氮化钛层和接触区金属层,使得在对第一氮化钛层和接触区金属层进行退火处理之后,第一氮化钛层可以与接触区金属层中的金属发生反应从而生成氮化钛复合薄膜,一方面可以利用氮化钛对硅基底表面进行钝化,抑制载流子的表面复合;另一方面可以有效分离和提取载流子,提高电池效 率。It should be noted that, since titanium nitride is a metalloid material, the first titanium nitride layer and the second titanium nitride layer with high electrical conductivity and low contact resistivity can be used for carrier transport and collected electrodes without the need for separate electrodes. However, since the devices contacted by titanium nitride show strong parasitic absorption in the near-infrared range, which limits the current density of the light-receiving surface, it is preferable to use the titanium nitride layer directly as the electrode of the battery for the backlight surface of the solar cell. That is, the entire second titanium nitride is applied to the backlight surface of the solar cell, thereby simplifying the structure and process flow of the solar cell. On the light-receiving surface of the solar cell, in order to reduce the parasitic absorption of titanium nitride, an ultra-thin first titanium nitride layer with a thickness of less than 5 nanometers and a metal layer in the contact area can be used, so that the After the annealing treatment of the metal layer in the contact area, the first titanium nitride layer can react with the metal in the metal layer in the contact area to form a titanium nitride composite film. On the one hand, titanium nitride can be used to passivate the surface of the silicon substrate to inhibit loading The surface recombination of the carriers; on the other hand, the carriers can be effectively separated and extracted, and the cell efficiency can be improved.
可选地,上述接触区金属层可以包括银薄膜、金薄膜、铝薄膜、铜薄膜和钯薄膜中的任意一种或多种,进一步的,接触区金属层可以选择与超薄的第一氮化钛层的能级相匹配的材料,从而可以提高太阳电池的开路电压,以提升太阳电池的光电转换效率。Optionally, the metal layer in the contact area can include any one or more of silver thin films, gold thin films, aluminum thin films, copper thin films and palladium thin films. The energy level of the titanium oxide layer is matched with the material, so that the open circuit voltage of the solar cell can be increased, so as to improve the photoelectric conversion efficiency of the solar cell.
可选地,参照图2和图4,硅基底10的向光面可以设置有绒面结构,以增加太阳电池的陷光,增加太阳电池的光吸收,并且在具有绒面结构的硅基底10的向光面设置正面钝化减反层60,从而对硅基底10的向光面进行钝化和减反射,提高太阳电池的效率。此外,也可以在硅基底10的两面同时设置绒面结构,硅基底10上的其余结构层的形状适应硅基底10的向光面、背光面的绒面结构进行设置,使得电池的背面也可以吸收光能,提高光线利用率。Optionally, referring to FIGS. 2 and 4 , the light-facing surface of the silicon substrate 10 can be provided with a textured structure to increase the light trapping of the solar cell and increase the light absorption of the solar cell, and the silicon substrate 10 with the textured structure can be provided with a textured structure. The light-facing surface of the silicon substrate 10 is provided with a front passivation and anti-reflection layer 60, so as to passivate and reduce reflection on the light-facing surface of the silicon substrate 10, thereby improving the efficiency of the solar cell. In addition, the textured structure can also be provided on both sides of the silicon substrate 10 at the same time, and the shape of the remaining structural layers on the silicon substrate 10 is adapted to the textured structure of the light-facing side and the backlighting side of the silicon substrate 10, so that the back of the battery can also be set. Absorb light energy and improve light utilization.
本公开还提供了一种太阳电池的生产方法,参见图9,示出了本公开实施例提供的一种太阳电池的生产方法的步骤流程图,该方法可以包括如下步骤:The present disclosure also provides a method for producing a solar cell. Referring to FIG. 9 , it shows a flow chart of the steps of the method for producing a solar cell provided by an embodiment of the present disclosure. The method may include the following steps:
步骤101,在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备所述第一氮化钛层和第二氮化钛层。In step 101, a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; The first titanium nitride layer and the second titanium nitride layer are described.
在该步骤中,可以首先获取硅基底,进而在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在硅基底的背光面的第一区域和第二区域分别制备第一氮化钛层和第二氮化钛层。In this step, a silicon substrate can be obtained first, and then a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, in the first area of the backlight surface of the silicon substrate and the second region to prepare a first titanium nitride layer and a second titanium nitride layer, respectively.
其中,第一氮化钛层具有空穴选择性,第二氮化钛层具有电子选择性,此外,第一氮化钛层和第二氮化钛层还具有导电性,可以用于直接作为电极进行电流的收集和传导。The first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity. In addition, the first titanium nitride layer and the second titanium nitride layer also have electrical conductivity, which can be directly used as Electrodes collect and conduct current.
可选地,针对图1所示的太阳电池,获取硅基底10之后,该方法还可以包括:对硅基底10制绒,并清洗。Optionally, for the solar cell shown in FIG. 1 , after obtaining the silicon substrate 10 , the method may further include: texturing the silicon substrate 10 and cleaning.
参见图10,示出了本公开实施例提供的另一种太阳电池的生产方法的步骤流程图,该方法可以包括如下步骤:Referring to FIG. 10 , a flow chart of steps of another method for producing a solar cell provided by an embodiment of the present disclosure is shown, and the method may include the following steps:
步骤201、在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备所述第一氮化钛层和第二氮化钛层。 Step 201, respectively preparing a first titanium nitride layer and a second titanium nitride layer on the light-facing surface and the backlight surface of the silicon substrate; or, respectively preparing the first and second regions on the backlight surface of the silicon substrate The first titanium nitride layer and the second titanium nitride layer are described.
在该步骤中,可以首先获取硅基底,进而在硅基底的向光面和背光面分 别制备第一氮化钛层和第二氮化钛层;或,在硅基底的背光面的第一区域和第二区域分别制备第一氮化钛层和第二氮化钛层。In this step, a silicon substrate can be obtained first, and then a first titanium nitride layer and a second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, in the first area of the backlight surface of the silicon substrate and the second region to prepare a first titanium nitride layer and a second titanium nitride layer, respectively.
可选地,步骤201中制备第一氮化钛层的步骤,具体可以包括:Optionally, the step of preparing the first titanium nitride layer in step 201 may specifically include:
子步骤2011、采用钛的氯化物前体作为钛源,采用氨气作为氮源,在300-500摄氏度的温度范围内进行热原子沉积,生成所述第一氮化钛层。Sub-step 2011 , using a titanium chloride precursor as a titanium source, using ammonia gas as a nitrogen source, and performing thermal atomic deposition in a temperature range of 300-500 degrees Celsius to form the first titanium nitride layer.
在该步骤中,可以采用热原子沉积制备第一氮化钛层。In this step, the first titanium nitride layer may be prepared by thermal atomic deposition.
具体地,采用热原子沉积时,可以采用钛的氯化物前体,例如四氯化钛(TiCl 4)、三氯化钛(TiCl 3)和二氯化钛(TiCl 2)中的任意一种或多种作为钛源,采用氨气(NH 3)作为氮源,在300-500摄氏度的温度范围内进行热原子沉积,从而生成第一氮化钛层。 Specifically, when thermal atomic deposition is used, a chloride precursor of titanium, such as any one of titanium tetrachloride (TiCl 4 ), titanium trichloride (TiCl 3 ) and titanium dichloride (TiCl 2 ), can be used As the titanium source, ammonia gas (NH 3 ) is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 300-500 degrees Celsius, thereby forming the first titanium nitride layer.
可选地,步骤201中制备第二氮化钛层的步骤,具体可以包括:Optionally, the step of preparing the second titanium nitride layer in step 201 may specifically include:
子步骤2012、采用钛的有机前体作为钛源,采用氨气作为氮源,在100-300摄氏度的温度范围内进行热原子沉积,生成所述第二氮化钛层;或,采用钛钯,在氮气和氨气的气氛中,进行物理气相沉积反应溅射,生成所述第二氮化钛层。Sub-step 2012, using an organic precursor of titanium as a titanium source, using ammonia gas as a nitrogen source, and performing thermal atomic deposition in a temperature range of 100-300 degrees Celsius to generate the second titanium nitride layer; or, using titanium palladium and performing physical vapor deposition reactive sputtering in an atmosphere of nitrogen and ammonia to form the second titanium nitride layer.
在该步骤中,可以采用热原子沉积或物理气相沉积反应溅射制备第二氮化钛层。In this step, thermal atomic deposition or physical vapor deposition reactive sputtering may be used to prepare the second titanium nitride layer.
具体地,采用热原子沉积时,可以采用钛的有机前体,例如:TDMAT(四(二甲基氨基)钛)、TDEAT(四(二乙基氨基)钛)和TEMAT(四(乙基甲基氨基)钛)中的任意一种或多种作为钛源,采用氨气作为氮源,在100-300摄氏度的温度范围内进行热原子沉积,从而生成第二氮化钛层。Specifically, when thermal atomic deposition is used, organic precursors of titanium can be used, such as: TDMAT (tetrakis(dimethylamino)titanium), TDEAT (tetrakis(diethylamino)titanium) and TEMAT (tetrakis(ethylamino)titanium) Any one or more of base amino) titanium) is used as the titanium source, and ammonia gas is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 100-300 degrees Celsius, thereby generating the second titanium nitride layer.
其中,采用TDMAT作为钛源生成的第二氮化钛层具有较高的氧含量和碳含量,从而可以进一步提高第二氮化钛层的电子选择性。Wherein, the second titanium nitride layer formed by using TDMAT as the titanium source has higher oxygen content and carbon content, so that the electron selectivity of the second titanium nitride layer can be further improved.
或者,采用物理气相沉积反应溅射时,可以采用钛钯,在氮气和氨气的气氛中,以8千瓦的功率进行物理气相沉积反应溅射,从而生成第二氮化钛层。Alternatively, when the physical vapor deposition reactive sputtering is used, titanium palladium may be used, and the physical vapor deposition reactive sputtering is performed with a power of 8 kilowatts in an atmosphere of nitrogen and ammonia gas, thereby forming the second titanium nitride layer.
可选地,第二氮化钛层的生成速率可以为第一氮化钛层生成速率的5-20倍。Optionally, the formation rate of the second titanium nitride layer may be 5-20 times the formation rate of the first titanium nitride layer.
可选地,可以对沉积后的氮化钛层进行退火,从而通过不同的退火气氛调节氮化钛薄膜的功函数。由于氮浓度或更准确地说氮空位是引起材料功函 数变化的原因,在氮化钛层退火过程中,氮化钛层中会产生氮空位,使得氮化钛层的电子态密度增加,从而降低氮化钛层的功函数,而在富氧气氛中退火时,由于氧填充了这些氮空位,从而会导致氮化钛层的功函数增加。Optionally, the deposited titanium nitride layer can be annealed to adjust the work function of the titanium nitride thin film through different annealing atmospheres. Since the nitrogen concentration or more precisely nitrogen vacancies are the reason for the change of the work function of the material, during the annealing process of the titanium nitride layer, nitrogen vacancies will be generated in the titanium nitride layer, so that the electron density of states of the titanium nitride layer is increased, thereby Decreases the work function of the titanium nitride layer, while annealing in an oxygen-rich atmosphere results in an increase in the work function of the titanium nitride layer due to the filling of these nitrogen vacancies with oxygen.
可选地,可以在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层之后,可以在第一氮化钛层远离硅基底的一面制备接触区金属层,并对第一氮化钛层和接触区金属层进行退火处理,使得第一氮化钛层与接触区金属层中的金属反应生成氮化钛复合薄膜,其中,第一氮化钛层设置在硅基底的向光面,第一氮化钛层的厚度小于5纳米。Optionally, after the first titanium nitride layer and the second titanium nitride layer can be respectively prepared on the light-facing side and the backlight side of the silicon substrate, the contact area metal layer can be prepared on the side of the first titanium nitride layer away from the silicon substrate. , and perform annealing treatment on the first titanium nitride layer and the metal layer in the contact area, so that the first titanium nitride layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film, wherein the first titanium nitride layer is set On the light-oriented surface of the silicon substrate, the thickness of the first titanium nitride layer is less than 5 nanometers.
在本公开实施例中,在退火处理过程中,第一氮化钛层与接触区金属层中的金属发生反应时,接触区金属层可以完全与第一氮化钛层反应生成氮化钛复合薄膜,从而在最终得到的太阳能电池中不存在接触区金属层;接触区金属层也可以部分与第一氮化钛层反应生成氮化钛复合薄膜,从而在最终得到的太阳能电池中仍旧存在厚度减薄的接触区金属层,相应的,氮化钛复合薄膜则位于硅基底和接触区金属层之间。In the embodiment of the present disclosure, during the annealing process, when the first titanium nitride layer reacts with the metal in the metal layer in the contact area, the metal layer in the contact area can completely react with the first titanium nitride layer to form a titanium nitride composite Therefore, there is no metal layer in the contact area in the final solar cell; the metal layer in the contact area can also partially react with the first titanium nitride layer to form a titanium nitride composite film, so that there is still a thickness in the final solar cell. The thinned contact area metal layer, correspondingly, the titanium nitride composite film is located between the silicon substrate and the contact area metal layer.
需要说明的是,由于氮化钛是一种准金属材料,因此可以利用具有高导电性和低接触电阻率的第一氮化钛层和第二氮化钛层作为用于载流子传输和收集的电极,而不需要单独再设置电极。It should be noted that, since titanium nitride is a metalloid material, the first titanium nitride layer and the second titanium nitride layer with high electrical conductivity and low contact resistivity can be used for carrier transport and collected electrodes without the need for separate electrodes.
但是,由于氮化钛接触的器件在近红外范围内表现出较强的寄生吸收,从而限制了受光面的电流密度,因此,优选太阳电池的背光面采用氮化钛层直接作为电池的电极,即在太阳电池的背光面应用整面的第二氮化钛层,从而简化太阳电池的结构和工艺流程。而在太阳电池的受光面,为了降低氮化钛的寄生吸收,可以采用厚度小于5纳米的超薄的第一氮化钛层和接触区金属层,使得在对第一氮化钛层和接触区金属层进行退火处理之后,第一氮化钛层可以与接触区金属层中的金属发生反应从而生成氮化钛复合薄膜,一方面可以利用氮化钛对硅基底表面进行钝化,抑制载流子的表面复合;另一方面可以有效分离和提取载流子,提高电池效率。However, since the devices contacted by titanium nitride show strong parasitic absorption in the near-infrared range, which limits the current density of the light-receiving surface, it is preferable to use the titanium nitride layer directly as the electrode of the battery for the backlight surface of the solar cell. That is, the entire second titanium nitride layer is applied to the backlight surface of the solar cell, thereby simplifying the structure and process flow of the solar cell. On the light-receiving surface of the solar cell, in order to reduce the parasitic absorption of titanium nitride, an ultra-thin first titanium nitride layer with a thickness of less than 5 nanometers and a metal layer in the contact area can be used, so that the After the annealing treatment of the metal layer in the contact area, the first titanium nitride layer can react with the metal in the metal layer in the contact area to form a titanium nitride composite film. On the one hand, titanium nitride can be used to passivate the surface of the silicon substrate to inhibit loading The surface recombination of the carriers; on the other hand, the carriers can be effectively separated and extracted, and the cell efficiency can be improved.
步骤202、在所述第一氮化钛层远离所述硅基底的一面设置第一电极。 Step 202 , providing a first electrode on the side of the first titanium nitride layer away from the silicon substrate.
在该步骤中,可以在制备得到第一氮化钛层之后,在第一氮化钛层远离硅基底的一面设置第一电极。In this step, after the first titanium nitride layer is prepared, a first electrode may be disposed on the side of the first titanium nitride layer away from the silicon substrate.
在本公开实施例中,可以采用丝网印刷的方式制备第一电极,具体的, 在第一氧化钛层上丝网印刷第一低温电极浆料,并在小于或等于500℃的温度下烘干,得到第一电极。In the embodiment of the present disclosure, the first electrode may be prepared by screen printing. Specifically, the first low-temperature electrode paste is screen-printed on the first titanium oxide layer, and baked at a temperature less than or equal to 500° C. dry to get the first electrode.
需要说明的是,若太阳能电池中第一氮化钛层远离硅基底的一面设置有接触区金属层,并且在针对第一氮化钛层和接触区金属层进行退火处理后,第一氮化钛层与接触区金属层中的金属反应生成氮化钛复合薄膜,则第一电极设置在氮化钛复合薄膜远离硅基底的一面,或在残留有接触区金属层的情况下,第一电极设置在接触区金属层远离氮化钛复合薄膜的一面。It should be noted that, if the first titanium nitride layer in the solar cell is provided with a contact area metal layer on the side away from the silicon substrate, and after annealing treatment is performed on the first titanium nitride layer and the contact area metal layer, the first nitride The titanium layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film, then the first electrode is arranged on the side of the titanium nitride composite film away from the silicon substrate, or when the metal layer in the contact area remains, the first electrode is It is arranged on the side of the metal layer in the contact area away from the titanium nitride composite film.
步骤203、在所述第二氮化钛层远离所述硅基底的一面设置第二电极。 Step 203 , providing a second electrode on the side of the second titanium nitride layer away from the silicon substrate.
在该步骤中,可以在制备得到第二氮化钛层之后,在第二氮化钛层远离硅基底的一面设置第二电极。In this step, after the second titanium nitride layer is prepared, a second electrode may be disposed on the side of the second titanium nitride layer away from the silicon substrate.
在本公开实施例中,可以采用丝网印刷的方式制备第二电极,具体的,在第二氧化钛层上丝网印刷第二低温电极浆料,并在小于或等于500℃的温度下烘干,得到第二电极。In the embodiment of the present disclosure, the second electrode may be prepared by screen printing. Specifically, the second low-temperature electrode paste is screen-printed on the second titanium oxide layer, and dried at a temperature of less than or equal to 500°C, Get the second electrode.
需要说明的是,上述太阳电池和太阳电池的生产方法对应的部分两者可以参照,且具有相同或相似的有益效果。It should be noted that, the above-mentioned parts of the solar cell and the production method of the solar cell can be referred to, and have the same or similar beneficial effects.
此外,本公开实施例还提供了一种光伏组件,包括前述任一所述的太阳电池,太阳电池的两侧可以设置有封装胶膜、盖板、背板等。具有与前述的太阳电池相同或相似的有益效果。In addition, an embodiment of the present disclosure further provides a photovoltaic assembly, including any one of the aforementioned solar cells, and both sides of the solar cell may be provided with an encapsulation film, a cover plate, a back plate, and the like. It has the same or similar beneficial effects as the aforementioned solar cells.
上面结合附图对本公开的实施例进行了描述,但是本公开并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本公开的启示下,在不脱离本公开宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本公开的保护之内。The embodiments of the present disclosure have been described above in conjunction with the accompanying drawings, but the present disclosure is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present disclosure, many forms can be made without departing from the scope of the present disclosure and the protection scope of the claims, which all fall within the protection of the present disclosure.

Claims (18)

  1. 一种太阳电池,其特征在于,所述太阳电池包括:A solar cell, characterized in that the solar cell comprises:
    硅基底、第一氮化钛层以及第二氮化钛层;a silicon substrate, a first titanium nitride layer and a second titanium nitride layer;
    所述第一氮化钛层具有空穴选择性,所述第二氮化钛层具有电子选择性;the first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity;
    所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的向光面和背光面;the first titanium nitride layer and the second titanium nitride layer are respectively located on the light-facing surface and the backlight surface of the silicon substrate;
    或,or,
    所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的背光面的第一区域和第二区域。The first titanium nitride layer and the second titanium nitride layer are respectively located in the first area and the second area of the backlight surface of the silicon substrate.
  2. 根据权利要求1所述的太阳电池,其特征在于,所述第一氮化钛层的功函数为4.7-5.5电子伏特,所述第二氮化钛层的功函数为4.0-4.6电子伏特。The solar cell according to claim 1, wherein the work function of the first titanium nitride layer is 4.7-5.5 electron volts, and the work function of the second titanium nitride layer is 4.0-4.6 electron volts.
  3. 根据权利要求1所述的太阳电池,其特征在于,所述第一氮化钛层中氮原子的数量与钛原子的数量的比值大于1.5,所述第二氮化钛层中氮原子的数量与钛原子的数量的比值在0.7-0.9的范围内。The solar cell according to claim 1, wherein the ratio of the number of nitrogen atoms to the number of titanium atoms in the first titanium nitride layer is greater than 1.5, and the number of nitrogen atoms in the second titanium nitride layer is greater than 1.5 The ratio to the number of titanium atoms is in the range of 0.7-0.9.
  4. 根据权利要求1所述的太阳电池,其特征在于,所述第一氮化钛层和所述第二氮化钛层的厚度均为1-500纳米。The solar cell according to claim 1, wherein the thicknesses of the first titanium nitride layer and the second titanium nitride layer are both 1-500 nanometers.
  5. 根据权利要求1所述的太阳电池,其特征在于,The solar cell according to claim 1, wherein,
    所述第二氮化钛层包括氮化钛,以及掺杂在所述氮化钛中的掺杂元素,所述掺杂元素包括:砷、铝、磷和锌中的任意一种或多种。The second titanium nitride layer includes titanium nitride and doping elements doped in the titanium nitride, the doping elements include: any one or more of arsenic, aluminum, phosphorus and zinc .
  6. 根据权利要求1中任一项所述的太阳电池,其特征在于,所述太阳电池还包括:The solar cell according to any one of claims 1, wherein the solar cell further comprises:
    第一电极和第二电极;a first electrode and a second electrode;
    所述第一电极设置于所述第一氮化钛层远离所述硅基底的一面,所述第二电极设置于所述第二氮化钛层远离所述硅基底的一面;The first electrode is arranged on the side of the first titanium nitride layer away from the silicon substrate, and the second electrode is arranged on the side of the second titanium nitride layer away from the silicon substrate;
    其中,所述第一电极和所述第二电极均选自:铝电极、银电极、铝/银复合电极、镍/铜/锡复合电极、铬/钯/银复合电极和镍/铜/银复合电极中的任意一种。Wherein, the first electrode and the second electrode are both selected from: aluminum electrode, silver electrode, aluminum/silver composite electrode, nickel/copper/tin composite electrode, chromium/palladium/silver composite electrode and nickel/copper/silver composite electrode Any of the composite electrodes.
  7. 根据权利要求1-6中任一项所述的太阳电池,其特征在于,所述硅基底和所述第一氮化钛层之间设置有第一钝化隧穿层;The solar cell according to any one of claims 1-6, wherein a first passivation tunneling layer is disposed between the silicon substrate and the first titanium nitride layer;
    和/或,所述硅基底和所述第二氮化钛层之间设置有第二钝化隧穿层。And/or, a second passivation tunneling layer is disposed between the silicon substrate and the second titanium nitride layer.
  8. 根据权利要求7中所述的太阳电池,其特征在于,所述第一钝化隧穿层和所述第二钝化隧穿层的厚度均为0.1-5纳米;The solar cell according to claim 7, wherein the thicknesses of the first passivation tunneling layer and the second passivation tunneling layer are both 0.1-5 nanometers;
    所述第一钝化隧穿层和所述第二钝化隧穿层的材料均包括:本征非晶硅、氮化硅、氧化硅、氮氧化硅、氧化铝、氢化非晶硅、碳化硅中的任意一种或多种。The materials of the first passivation tunneling layer and the second passivation tunneling layer include: intrinsic amorphous silicon, silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, hydrogenated amorphous silicon, carbide Any one or more of silicon.
  9. 根据权利要求1-6中任一项所述的太阳电池,其特征在于,在所述第一氮化钛层和所述第二氮化钛层分别位于所述硅基底的背光面的第一区域和第二区域的情况下,所述第一氮化钛层和所述第二氮化钛层之间电学绝缘。The solar cell according to any one of claims 1-6, characterized in that, the first titanium nitride layer and the second titanium nitride layer are respectively located on the first side of the backlight surface of the silicon substrate. In the case of the region and the second region, the first titanium nitride layer and the second titanium nitride layer are electrically insulated.
  10. 根据权利要求1-6中任一项所述的太阳电池,其特征在于,所述第一氮化钛层的厚度为2-20纳米;The solar cell according to any one of claims 1-6, wherein the thickness of the first titanium nitride layer is 2-20 nanometers;
    所述第二氮化钛层的厚度为1-15纳米。The thickness of the second titanium nitride layer is 1-15 nanometers.
  11. 根据权利要求1-6中任一项所述的太阳电池,其特征在于,所述太阳能电池还包括:接触区金属层;The solar cell according to any one of claims 1-6, wherein the solar cell further comprises: a metal layer in the contact region;
    所述接触区金属层设置在所述第一氮化钛层远离所述硅基底的一面;The contact area metal layer is disposed on the side of the first titanium nitride layer away from the silicon substrate;
    其中,所述第一氮化钛层设置在所述硅基底的向光面,所述第一氮化钛层的厚度小于5纳米。Wherein, the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
  12. 一种太阳电池的生产方法,其特征在于,所述方法包括:A method for producing a solar cell, characterized in that the method comprises:
    在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备所述第一氮化钛层和第二氮化钛层;The first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, the first titanium nitride layer and the second titanium nitride layer are respectively prepared on the first area and the second area of the backlight surface of the silicon substrate. a titanium nitride layer and a second titanium nitride layer;
    所述第一氮化钛层具有空穴选择性,所述第二氮化钛层具有电子选择性。The first titanium nitride layer has hole selectivity, and the second titanium nitride layer has electron selectivity.
  13. 根据权利要求12所述的方法,其特征在于,所述制备第一氮化钛层的步骤,包括:The method according to claim 12, wherein the step of preparing the first titanium nitride layer comprises:
    采用钛的氯化物前体作为钛源,采用氨气作为氮源,在300-500摄氏度的温度范围内进行热原子沉积,生成所述第一氮化钛层。Using a titanium chloride precursor as a titanium source and ammonia as a nitrogen source, thermal atomic deposition is performed in a temperature range of 300-500 degrees Celsius to form the first titanium nitride layer.
  14. 根据权利要求12所述的方法,其特征在于,所述制备第二氮化钛层的步骤,包括:The method according to claim 12, wherein the step of preparing the second titanium nitride layer comprises:
    采用钛的有机前体作为钛源,采用氨气作为氮源,在100-300摄氏度的温度范围内进行热原子沉积,生成所述第二氮化钛层;The organic precursor of titanium is used as the titanium source, and the ammonia gas is used as the nitrogen source, and thermal atomic deposition is performed in the temperature range of 100-300 degrees Celsius to generate the second titanium nitride layer;
    或,or,
    采用钛钯,在氮气和氨气的气氛中,进行物理气相沉积反应溅射,生成所述第二氮化钛层;Using titanium palladium, in an atmosphere of nitrogen and ammonia, physical vapor deposition reaction sputtering is performed to generate the second titanium nitride layer;
    其中,所述钛的有机前体包括:TDMAT、TDEAT和TEMAT中的任意一种或多种。Wherein, the organic precursor of titanium includes: any one or more of TDMAT, TDEAT and TEMAT.
  15. 根据权利要求12-14中任一项所述的方法,其特征在于,The method according to any one of claims 12-14, wherein,
    所述第二氮化钛层的生成速率为所述第一氮化钛层生成速率的5-20倍。The formation rate of the second titanium nitride layer is 5-20 times the formation rate of the first titanium nitride layer.
  16. 根据权利要求12-14中任一项所述的方法,其特征在于,在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层;或,在所述硅基底的背光面的第一区域和第二区域分别制备第一氮化钛层和第二氮化钛层的步骤之后,所述方法还包括:The method according to any one of claims 12-14, wherein the first titanium nitride layer and the second titanium nitride layer are respectively prepared on the light-facing surface and the backlight surface of the silicon substrate; or, in the After the step of preparing the first titanium nitride layer and the second titanium nitride layer respectively in the first region and the second region of the backlight surface of the silicon substrate, the method further includes:
    在所述第一氮化钛层远离所述硅基底的一面设置第一电极;A first electrode is provided on the side of the first titanium nitride layer away from the silicon substrate;
    在所述第二氮化钛层远离所述硅基底的一面设置第二电极。A second electrode is provided on the side of the second titanium nitride layer away from the silicon substrate.
  17. 根据权利要求12-14中任一项所述的方法,其特征在于,在硅基底的向光面和背光面分别制备第一氮化钛层和第二氮化钛层的步骤之后,所述方法还包括:The method according to any one of claims 12-14, wherein after the step of preparing the first titanium nitride layer and the second titanium nitride layer on the light-facing surface and the backlight surface of the silicon substrate, respectively, the Methods also include:
    在所述第一氮化钛层远离所述硅基底的一面制备接触区金属层;preparing a contact area metal layer on the side of the first titanium nitride layer away from the silicon substrate;
    对所述第一氮化钛层和所述接触区金属层进行退火处理,所述第一氮化钛层与所述接触区金属层中的金属反应生成氮化钛复合薄膜;annealing the first titanium nitride layer and the metal layer in the contact area, and the first titanium nitride layer reacts with the metal in the metal layer in the contact area to form a titanium nitride composite film;
    其中,所述第一氮化钛层设置在所述硅基底的向光面,所述第一氮化钛层的厚度小于5纳米。Wherein, the first titanium nitride layer is disposed on the light-facing surface of the silicon substrate, and the thickness of the first titanium nitride layer is less than 5 nanometers.
  18. 一种光伏组件,其特征在于,包括权利要求1-11中任一项所述的太阳电池。A photovoltaic module, characterized by comprising the solar cell of any one of claims 1-11.
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