WO2022127131A1 - High-purity round-corner quartz preparation method and device - Google Patents

High-purity round-corner quartz preparation method and device Download PDF

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Publication number
WO2022127131A1
WO2022127131A1 PCT/CN2021/110062 CN2021110062W WO2022127131A1 WO 2022127131 A1 WO2022127131 A1 WO 2022127131A1 CN 2021110062 W CN2021110062 W CN 2021110062W WO 2022127131 A1 WO2022127131 A1 WO 2022127131A1
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WO
WIPO (PCT)
Prior art keywords
grinding
roller
arc
shaped
sleeve
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PCT/CN2021/110062
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French (fr)
Chinese (zh)
Inventor
何书辉
乔秀娟
Original Assignee
江苏中腾石英材料科技股份有限公司
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Publication of WO2022127131A1 publication Critical patent/WO2022127131A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/02Pretreated ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/004Shape or construction of rollers or balls
    • B02C15/005Rollers or balls of composite construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/04Mills with pressed pendularly-mounted rollers, e.g. spring pressed

Definitions

  • the invention relates to the technical field of quartz powder processing, in particular to a preparation method and equipment for high-purity rounded quartz.
  • Vertical mill is a grinding equipment that integrates fine crushing, drying, grinding, powder separation, and conveying. It is widely used in the grinding and Ultrafine grinding.
  • the grinding process of the vertical mill is completed by a set of grinding devices (ie, grinding rollers and grinding discs), and the material is ground into powder between the grinding rollers and the grinding discs.
  • the movement of the grinding device is driven by the rotation of the grinding disc and correspondingly drives the grinding roller to drive.
  • the grinding pressure mainly relies on a set of hydraulic devices to pressurize the grinding disc material in addition to the self-weight of the grinding roller.
  • the powder is selected by the matching powder separator.
  • the powder selection process is through air separation. During the air flow process, most of the coarse powder automatically falls on the grinding disc and is received again. Grinding, the rest are selected by the powder separator as finished products, and sent to the finished product storage through the dust collection and conveying system.
  • the grinding process of quartz powder can be realized by vertical mill grinding, and the residence time of quartz powder on the grinding disc affects the quality and output of quartz powder.
  • the residence time of the quartz powder on the grinding disc is mainly determined by three factors: 1. The rotation speed of the grinding disc which affects the centrifugal force; 2. The friction between the quartz powder and the grinding disc and the internal friction of the quartz powder itself; 3. Determine the movement stroke mode The structure and cooperation between the grinding disc and the grinding roller.
  • the third factor is the key to determining the design ideas of various vertical mill manufacturers.
  • Different forms of grinding rollers and grinding discs determine the grinding speed of each manufacturer and the residence time of materials on the grinding disc.
  • the user When selecting a vertical mill, the user must choose a suitable vertical mill according to the characteristics of the grinding material.
  • the existing grinding rollers are modular assemblies formed by independent assembly, which are large in size and heavy in weight. , whether it is to replace the grinding roller or disassemble and repair, it needs a crane or other lifting equipment to achieve, the operation is difficult and the operation risk is high.
  • the present invention is proposed in view of the problems existing in the prior art.
  • the first object of the present invention is to provide a device for making rounded quartz, which includes: a casing, which includes a frame, a lower body fixed on the upper end of the frame, and a lower body fixed on the upper end of the lower body. a middle body and a separator shell fixed on the upper end of the middle body; the inner parts of the lower body, the middle body and the separator shell are communicated with each other;
  • the grinding mechanism includes a rocker arm rotatably arranged on the frame, and the rocker arm A telescopic piece connected to the lower end of the rocker arm, and a grinding roller rotatably connected to the upper end of the rocker arm;
  • the grinding roller includes a roller shaft connected with the upper end of the rocker arm and a hub rotatably connected to the periphery of the roller shaft;
  • the A roller sleeve assembly is detachably connected to
  • the middle body is provided with a feeding chute which is inserted into the middle body obliquely; the lower end of the feeding chute is located at the bottom of the grinding disc. Just above; the upper end of the feeding chute is located outside the middle body and has a feeding port.
  • an air ring is arranged on the inner side of the upper part of the lower body, so that the lower body is communicated with the interior of the middle body; the air ring is The upper end of the separator is provided with an air regulating plate; the outer periphery of the lower body is provided with an air inlet communicating with inside and outside, and the air inlet is located below the air ring; The air outlet is located above the separator dynamic vane.
  • the grinding disc includes a disc body with an annular groove, a plurality of lining blocks distributed in the annular groove along the circumferential direction of the disc body, fixed on each The inner end of the lining block is pressed against a plurality of pressing blocks in the annular groove, and the material retaining ring is arranged on the outer edge of the disk body;
  • the lower edge of the plate is flush with the upper surface of the bottom plate of the lower body, and the outer edge of the bottom of the lower body is provided with a circulation outlet.
  • the top of the frame is provided with a support seat, and the rocker arm is rotatably arranged on the support seat on the top of the frame;
  • the machine The bottom of the frame is fixed with an oil cylinder bracket;
  • the telescopic piece adopts a hydraulic bar, the lower end of the hydraulic bar is hinged on the oil cylinder bracket, and the upper end of the hydraulic bar is hinged with the lower end of the rocker arm; the lower end of the rocker arm is hinged
  • the outer side is also connected with a buffer limit device.
  • the upper end of the separator static blade is fixed on the inner side wall of the separator shell, and the lower end of the separator static blade is fixed with a an inner cone; the lower end of the inner cone is connected with a feeding pipe; the lower port of the feeding pipe extends to just above the center of the grinding disc; the lower port of the feeding chute is embedded in the interior of the feeding pipe, And make the feeding chute communicate with the lower end of the feeding pipe.
  • the grinding mechanism is distributed along the circumference of the middle body, and the grinding mechanism is divided into a main grinding roller and an auxiliary grinding roller .
  • the equipment for making rounded quartz further includes a water delivery pipe; the water delivery pipe is laid and fixed along the inner cone and the outer side of the feeding pipe, One end of the water delivery pipe extends out of the outer space of the middle body, and cold water can be injected into the water delivery pipe; the other end of the water delivery pipe extends to the inside of the feeding pipe.
  • a cylindrical roller bearing and a tapered roller bearing are arranged between the outer periphery of the roller shaft and the inner side wall of the wheel hub, and the outer ring of the two is provided with a cylindrical roller bearing and a tapered roller bearing.
  • An outer retaining ring is arranged between them, and an inner retaining ring is arranged between the inner rings of the two;
  • the end of the roller shaft forms a first section and a second section from the outside to the inside;
  • the outer diameter of the first section smaller than the second section, and a first annular stepped surface is formed at the junction of the two;
  • the outer diameter of the second section is smaller than the outer diameter of the roller shaft, and a second annular stepped surface is formed at the junction of the two;
  • the inner ring of the cylindrical roller bearing is sleeved on the periphery of the second section and abuts on the second annular step surface;
  • the inner retaining ring is sleeved on the periphery of the first section and abuts against the outer ring of the cylindrical roller bearing.
  • the inner ring of the tapered roller bearing is sleeved on the periphery of the first section, and abuts on the inner retaining ring;
  • the end face of the roller shaft is fixed with a shaft end pressure plate, and the shaft end pressure plate abuts on the inner ring
  • the front end of the hub is fixed with a front end cover, and the front end cover abuts on the outer ring of the tapered roller bearing;
  • the rear end cover on the periphery of the shaft, the rear end cover abuts on the outer ring of the cylindrical roller bearing;
  • the outer periphery of the roller shaft is sleeved with a shaft sleeve, the shaft sleeve and the interlayer of the rear end cover are
  • a first sealing ring is arranged between them;
  • the rear end of the rear end cover is fixed with a press cover defined outside the first sealing ring;
  • the rear end of the shaft sleeve is provided with a stop
  • the roller sleeve assembly includes an inner layer sleeve sleeved on the periphery of the hub, an outer layer sleeve sleeved on the periphery of the inner layer sleeve, and A plurality of friction blocks detachably fixed on the periphery of the outer sleeve in the circumferential direction;
  • the friction blocks have various specifications, and the outer surfaces of the friction blocks of various specifications have different surface structures or materials, and each specification
  • the outer diameter of the rear end of the wheel hub is larger than the outer diameter of the front end, and the inner side wall of the inner layer sleeve is fitted with the outer side wall of the wheel hub;
  • the rear end outer diameter of the inner layer sleeve is outside The diameter is larger than the outer diameter of the front end, and the inner side wall of the outer sleeve is attached to the outer side wall of the inner sleeve;
  • the arc-shaped passages include a first sliding section and a second sliding section that communicate with each other.
  • a limit step surface is formed; an arc-shaped sliding rod is slidably arranged in the arc-shaped channel, the two ends of the arc-shaped sliding rod are symmetrically provided with wedge-shaped insert blocks, and the end of the wedge-shaped insert block is provided with a pressure-receiving slope surface, The pressure-receiving slope surface has a tendency to gradually approach the bottom surface of the arc-shaped channel from the inside to the outside; one side surface of the plug-in plate of each friction block is provided with a locking groove for the wedge-shaped plug-in block; the arc-shaped sliding rod is An outer convex block extending into the second sliding section is fixed, and an elastic piece is arranged between the outer convex block and the limiting step surface; a pair of corresponding pairs on both sides of the blocking column without the arc-shaped channel is provided The friction blocks are connected and fixed through the connecting plate, and the connecting plate is covered on the
  • the slope surface just fully exposes the second sliding section or partially exposes the second sliding section, and extends into a slot adjacent to it, and the other wedge-shaped insert is completely received in the first sliding section
  • the insert plate can squeeze the pressure slope of the wedge-shaped insert block extending into the slot, And push the corresponding arc-shaped sliding rod to slide relatively in its arc-shaped channel, so that the other wedge-shaped plug of the arc-shaped sliding rod is inserted into the locking groove of the previous plug board that has been slid into the adjacent slot.
  • the first object of the present invention is to provide a method for making rounded quartz, which is processed based on the above-mentioned equipment for making rounded quartz, and specifically includes the following steps:
  • Step 2 The first processing procedure
  • Step 3 the second processing procedure
  • Step 4 the third processing procedure
  • the roller sleeve assembly of the present invention includes different structural forms, and different grinding processes can be achieved by selectively installing different roller sleeve assemblies, and different product quality/output can be obtained. Therefore, the structure of the grinding mechanism can be made flexible and changeable, and the applicability is wider; when the actual disassembly and replacement is performed, the entire grinding mechanism does not need to be replaced, which is safe, reliable and time-saving.
  • FIG. 1 is a front view of the whole device.
  • Fig. 2 is a left side view of the whole device.
  • FIG. 3 is a cross-sectional view taken along the line A in FIG. 1 .
  • FIG. 4 is a cross-sectional view of each section of the apparatus of FIG. 3 in directions B, C, and D.
  • FIG. 4 is a cross-sectional view of each section of the apparatus of FIG. 3 in directions B, C, and D.
  • FIG. 5 is a detailed view of the structure at E in FIG. 4 .
  • Figure 6 is a cross-sectional view of a grinding roll and its sleeve assembly.
  • FIG. 7 is a detailed view of the structure at F in FIG. 6 .
  • FIG. 8 is an assembly structure diagram of the roller sleeve assembly.
  • Figure 9 is a front view of the roll cover assembly.
  • FIG. 10 is a cross-sectional view taken along the line G in FIG. 9 .
  • FIG. 11 is a detailed view of the structure at H in FIG. 10 .
  • Fig. 12 is a diagram showing the change of the internal structure and stroke of the roller sleeve assembly during the assembly process.
  • references herein to "one embodiment” or “an embodiment” refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention.
  • the appearances of "in one embodiment” in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
  • FIG. 1 to 5 it is an embodiment of the present invention, which provides a device for making rounded quartz, which can crush, grind, grind and reshape natural quartz minerals, and the obtained particle shape is as follows: Quartz powder with rounded corners (Rounded Quartz).
  • the equipment for making rounded quartz includes a casing 100 , a rotary support mechanism 200 , a grinding mechanism 300 and a powder selection mechanism 400 .
  • the casing 100 includes a frame 101, a lower body 102 fixed on the upper end of the frame 101, a middle body 103 fixed on the upper end of the lower body 102, and a separator casing 104 fixed on the upper end of the middle body 103; the lower body 102, the middle body 103 And the interiors of the separator housing 104 communicate with each other.
  • the swivel supporting mechanism 200 includes a grinding disc 201 rotatably disposed inside the lower body 102 , a reducer 202 connected to the bottom of the grinding disc 201 , and a driving member 203 drivingly connected to the reducer 202 .
  • the reducer 202 is preferably a planetary reducer, and the driving member 203 is the main motor.
  • the grinding mechanism 300 includes a rocker arm 301 rotatably disposed on the frame 101 , a telescopic piece 302 connected to the lower end of the rocker arm 301 , and a grinding roller 303 rotatably connected to the upper end of the rocker arm 301 .
  • the telescopic member 302 can be a hydraulic cylinder.
  • the grinding roller 303 includes a roller shaft 303a connected with the upper end of the rocker arm 301 and a hub 303b rotatably connected to the periphery of the roller shaft 303a.
  • a roller sleeve assembly 304 is detachably connected to the periphery of the hub 303b; the grinding roller 303 extends into the interior of the middle body 103, and forms a fit with the upper surface of the grinding disc 201 through its peripheral roller sleeve assembly 304.
  • the roller sleeve assemblies 304 include different structural forms, and different grinding processes can be achieved by selectively installing different roller sleeve assemblies 304 to obtain different product qualities/yields. Therefore, the structure of the grinding mechanism 300 can be made flexible and changeable, and the applicability is wider; in actual disassembly and replacement, the entire grinding mechanism 300 does not need to be replaced, which is safe, reliable, and time-saving.
  • the powder sorting mechanism 400 includes a separator dynamic vane 401 arranged inside the separator housing 104, a separator static vane 402 arranged on the periphery of the separator dynamic vane 401, and a separator arranged at the top of the separator housing 104, and is connected with the separator dynamic vane 401.
  • the separator dynamic blade 401 is a cage rotor;
  • the separator static blade 402 is a wind guide blade;
  • the separator transmission assembly 403 includes a drive motor, a reducer connected with the drive motor, and a reducer connected between the reducer and the separator dynamic blade 401 Spindle.
  • the powder sorting mechanism 400 adopts an existing powder sorting machine (separator).
  • the middle body 103 is provided with a feeding chute 103a inserted into the interior of the middle body 103 obliquely; the feeding chute 103a is the feeding pipe of the equipment; the lower end of the feeding The upper end is located outside the middle body 103 and has a feeding port 103b.
  • the material put into the feeding port 103b can slide down to the center of the grinding disc 201 along the feeding chute 103a.
  • An air ring 102b is arranged on the inner side of the upper part of the lower body 102 , which makes the lower body 102 communicate with the inside of the middle body 103 .
  • the upper end of the air ring 102b is provided with an air regulating plate 102c.
  • the outer periphery of the lower body 102 is provided with an air inlet 102d communicating with the inside and the outside, and the air inlet 102d is located below the air ring 102b.
  • the separator housing 104 is provided with an air outlet 104a that is transparent inside and outside, and the air outlet 104a is located above the separator dynamic blade 401 .
  • the upper end of the separator static vane 402 is fixed on the inner side wall of the separator housing 104 , and the lower end of the separator static vane 402 is fixed with an inner cone 404 ; the lower end of the inner cone 404 is connected with a feeding pipe 405 .
  • the lower port of the feeding tube 405 extends to just above the center of the grinding disc 201 .
  • the lower port of the feeding chute 103a is embedded in the inside of the feeding pipe 405, and the feeding chute 103a and the lower end of the feeding pipe 405 are communicated. Therefore, the newly added materials and the unqualified materials screened by the powder sorting mechanism 400 can slide into the feeding pipe 405 and fall to the center of the grinding disc 201 .
  • the equipment for making rounded quartz also includes a water delivery pipe 500 .
  • the water delivery pipe 500 is laid and fixed along the outer side of the inner cone 404 and the feeding pipe 405, and one end of the water delivery pipe 500 extends out of the outer space of the middle body 103, and can inject cold water into the water delivery pipe 500; the other end of the water delivery pipe 500 extends to The inside of the feeding pipe 405 can be sprayed onto the material of the grinding disc 201, which has the function of lowering the temperature and stabilizing the material layer.
  • a support base 101 a is provided on the top of the frame 101 , and the rocker arm 301 is rotatably arranged on the support base 101 a on the top of the frame 101 .
  • a cylinder support 101b is fixed to the bottom of the frame 101;
  • a buffer limiting device 305 is also connected to the outer side of the lower end of the rocker arm 301 .
  • the grinding disc 201 includes a disc body 201a with an annular groove, a plurality of lining blocks 201b distributed in the annular groove along the circumferential direction of the disc body 201a, fixed to the inner end of each lining block 201b and pressed against the annular groove A plurality of pressing blocks 201c inside, and a retaining ring 201d disposed on the outer edge of the disc body 201a.
  • a scraper 201e is arranged on the periphery of the bottom of the disc body 201a, the lower edge of the scraper 201e is flush with the upper surface of the bottom plate of the lower body 102, and the outer edge of the bottom of the lower body 102 is provided with a circulation outlet 102a.
  • the working principle of the present invention is:
  • the driving member 203 drives the grinding disc 201 to rotate through the reducer 202, and each grinding roller 303 on the grinding disc 201 rotates under the driving of the grinding disc 201; the material (quartz fragments) added through the feeding chute 103a can fall to the grinding disc through the feeding pipe 405 201 center, and the grinding disc 201 rotating at a constant speed can evenly disperse and flatten the material to the outer edge of the grinding disc 201 by means of centrifugal force, so as to form a material bed with a certain thickness.
  • the extrusion between the grinding roller 303 and the grinding disc 201 causes the large particle materials to be crushed; at the same time, the sliding friction force generated by the relative movement of the grinding roller 303 and the grinding disc 201 It can realize the crushing of small particle materials.
  • the powder selection mechanism 400 controls the particle size of the finished product at the outlet of the grinding roller 303, and the particles larger than the specified size are separated, and fall back to the grinding disc 201 from the inner cone 404 and the feeding tube 405 for re-grinding, and the materials that meet the fineness requirements pass the powder selection.
  • the mechanism 400 is discharged from the air outlet 104a and enters into the dust collector connected to it, and the collected products are sent to the product bin.
  • a plurality of grinding mechanisms 300 are distributed along the circumferential direction of the middle body 103, and the grinding mechanisms 300 are divided into a main grinding roller M-1 and an auxiliary grinding roller M-2.
  • the grinding roller 303 of the present invention can rotate along with the grinding disc 201, and can achieve effective sealing of the rotating joint, preventing the entry of soot and affecting the lubrication.
  • the specific plans are as follows:
  • a cylindrical roller bearing 303c and a tapered roller bearing 303d are provided between the outer periphery of the roller shaft 303a and the inner side wall of the hub 303b; the cylindrical roller bearing 303c and the outer ring of the tapered roller bearing 303d are provided between There is an outer retaining ring 303e, and an inner retaining ring 303f is provided between the inner rings of the cylindrical roller bearing 303c and the tapered roller bearing 303d.
  • the end of the roller shaft 303a forms a first section 303a-1 and a second section 303a-2 from the outside to the inside; the outer diameter of the first section 303a-1 is smaller than the second section 303a-2, and at the joint of the two.
  • the outer diameter of the second section 303a-2 is smaller than the outer diameter of the roller shaft 303a, and a second annular stepped surface 303a-4 is formed at the junction of the two.
  • the inner ring of the cylindrical roller bearing 303c is sleeved on the periphery of the second section 303a-2 and abuts on the second annular stepped surface 303a-4; the length of the cylindrical roller bearing 303c is not less than the length of the second section 303a-2.
  • the inner retaining ring 303f is sleeved on the periphery of the first section 303a-1 and abuts on the inner ring of the cylindrical roller bearing 303c; the inner ring of the tapered roller bearing 303d is sleeved on the periphery of the first section 303a-1 and abuts on the inner ring On the retaining ring 303f; the end surface of the roller shaft 303a is fixed with a shaft end pressing plate 303g, and the shaft end pressing plate 303g abuts on the inner ring of the tapered roller bearing 303d. In this way, a uniform clamping definition of each bearing inner ring can be achieved.
  • the outer ring of the cylindrical roller bearing 303c and the tapered roller bearing 303d and the outer side wall of the outer retaining ring 303e are attached to the inner side wall of the wheel hub 303b;
  • the rear end of the hub 303b is fixed with a rear end cover 303i surrounding the periphery of the roller shaft 303a through hexagon socket head bolts, and the rear end cover 303i abuts on the outer ring of the cylindrical roller bearing 303c. In this way, a uniform clamping definition of each bearing outer ring can be achieved.
  • the “front” involved in the structure of the grinding mechanism 300 in the present invention refers to the direction of one end where the roller shaft 303a and the hub 303b are connected, and the “rear” is the direction of one end where the roller shaft 303a and the rocker arm 301 are connected.
  • the outer periphery of the roller shaft 303a is provided with a shaft sleeve 303j, and the shaft sleeve 303j corresponds to the position of the rear end cover 303i.
  • a plurality of first sealing rings 303k are arranged between the interlayer of the shaft sleeve 303j and the rear end cover 303i;
  • a gland 303l on the outer side of the sealing ring 303k is used for pressing each first sealing ring 303k in the axial direction to prevent the loosening of the first sealing ring 303k.
  • the rear end of the shaft sleeve 303j is connected with a retaining ring 303m by a pin, and the retaining ring 303m is fixed on the periphery of the roller shaft 303a by radial screws; Two sealing rings 303n.
  • the rear end of the wheel hub 303b is fixed with a wear-resistant sleeve 303o surrounding the periphery of the rear end cover 303i, and the wear-resistant sleeve 303o is a bucket-shaped structure for forming an external protection for the above-mentioned sealed connection.
  • roller sleeve assembly 304 of the present invention is an assembled structure of modular design, and can assemble roller sleeves of different specifications according to grinding requirements. details as follows:
  • the roller sleeve assembly 304 includes an inner layer sleeve 304a sleeved on the periphery of the hub 303b, an outer layer sleeve 304b sleeved on the periphery of the inner layer sleeve 304a, and a plurality of detachable and fixed outer layer sleeves 304b in the circumferential direction.
  • the friction block 304c; the friction block 304c has various specifications, the outer surfaces of the friction blocks 304c of various specifications have different surface structures or materials, and each specification of the friction block 304c is equipped with a plurality of.
  • the outer diameter of the rear end of the hub 303b is larger than the outer diameter of the front end, and the inner side wall of the inner layer sleeve 304a is fitted to the outer side wall of the hub 303b; the outer diameter of the rear end of the inner layer sleeve 304a is larger than the outer diameter of the front end, forming a conical surface, and the outer layer
  • the inner sidewall of the sleeve 304b is attached to the outer sidewall of the inner layer sleeve 304a.
  • the inner sleeve 304a and the outer sleeve 304b are conical sleeve structures nested in sequence on the periphery of the hub 303b.
  • a roller sleeve pressing plate 303p is detachably mounted on the front end surface of the hub 303b, and the outer edge of the roller sleeve pressing plate 303p presses the front ends of the inner layer sleeve 304a and the outer layer sleeve 304b.
  • Axial limit to prevent loosening is provided.
  • the roller sleeve pressing plate 303p is an annular structure, which surrounds the periphery of the front end cover 303h, and the roller sleeve pressing plate 303p is fixed on the hub 303b by a plurality of hexagon socket head bolts distributed in the circumferential direction.
  • the outer edge of the inner side of the roller sleeve pressing plate 303p is set as a chamfer 303p-1, and the front ends of the inner sleeve 304a and the outer sleeve 304b are set to fit the annular slope P of the chamfer 303p-1, This facilitates the contact and fit of the roller sleeve pressing plate 303p to the inner layer sleeve 304a and the outer layer sleeve 304b.
  • slots 304b-1 corresponding to each friction block 304c are distributed on the outer sleeve 304b in the circumferential direction;
  • a transparent slit 304b-2 is provided on the outside, and the width of the slit 304b-2 is smaller than the width of the slot 304b-1; and the slot 304b-1 and the corresponding slit 304b-2 together form a front opening, a rear end Blocked T-slots.
  • the friction block 304c includes an arc-shaped friction plate 304c-1, an engaging strip 304c-2 fixed on the inner surface of the arc-shaped friction plate 304c-1, and a plug plate 304c-3 fixed on the engaging strip 304c-2.
  • the structure of the connecting strip 304c-2 is matched with the slit 304b-2, and the structure of the insert plate 304c-3 is matched with the slot 304b-1.
  • the inner side surface of the arc friction plate 304c-1 is abutted with the outer side surface of the outer sleeve 304b.
  • each arc-shaped friction plate 304c-1 When a corresponding friction block 304c is inserted and fixed in each slot 304b-1, the two side edges of each arc-shaped friction plate 304c-1 can be connected to each other with the edges of the adjacent arc-shaped friction plate 304c-1.
  • each arc-shaped friction plate 304c-1 can be connected in sequence to form a conical sleeve structure enclosing and surrounding the outer sleeve 304b.
  • the present invention provides that: the outer sleeve 304b forms a blocking column 304b-4 between the adjacent slots 304b-1.
  • All the other blocking pillars 304b-4 except one of the blocking pillars 304b-4 are provided with arc-shaped channels 304b-3 extending in the circumferential direction and having two transparent ends.
  • the arcuate channel 304b-3 includes a first sliding section 304b-31 and a second sliding section 304b-32 that communicate with each other, the second sliding section 304b-32 having a greater longitudinal depth than the first sliding section 304b-31, and A limiting step surface 304b-5 with changing cross-section is formed at the junction of the two.
  • Each arc-shaped channel 304b-3 is slidably provided with an arc-shaped sliding rod 304d, two ends of the arc-shaped sliding rod 304d are symmetrically provided with a wedge-shaped plug 304d-1, and the end of the wedge-shaped plug 304d-1 has a pressure-receiving slope 304d- 2.
  • the pressure-receiving slope surface 304d-2 tends to gradually approach the bottom surface of the arc-shaped channel 304b-3 from the inside to the outside (ie, the pressure-receiving slope surface 304d-2 tends to incline backwards from the inside to the outside).
  • one side of the insert plate 304c-3 of each other friction block 304c is provided with locking grooves 304c-31 which are matched with the wedge-shaped insert block 304d-1; or, in order not to distinguish the friction blocks 304c, In order to be able to take any friction block 304c at random, locking grooves 304c-31 can be directly provided on the inserting plate 304c-3 of each friction block 304c.
  • the locking grooves 304c-31 include a matching slope A matched with the pressure-receiving slope 304d-2 and a limiting plane B on the other side.
  • An outer protrusion 304d-3 extending into the second sliding section 304b-32 is also fixed on the arc-shaped sliding rod 304d, and an elastic member 304e is disposed between the outer protrusion 304d-3 and the limiting step surface 304b-5.
  • the elastic member 304e adopts a compression spring, which has a restoring effect on the sliding of the arc-shaped sliding rod 304d in the arc-shaped channel 304b-3.
  • a pair of friction blocks 304c corresponding to both sides of the blocking column 304b-4 without the arc-shaped channel 304b-3 are connected and fixed by the connecting plate 304f, so that the connecting plate 304f covers the blocking column 304b-4. peripheral.
  • both ends of the connecting plate 304f are respectively fixed to the front ends of the friction blocks 304c on both sides by screws.
  • the pressing slope 304d-2 of one of the wedge-shaped inserts 304d-1 on the arc-shaped sliding rod 304d just fully exposes the second sliding section 304b-32 or partially exposes the second sliding section 304b-32.
  • the sliding section 304b-32 extends into a slot 304b-1 adjacent thereto, and the other wedge-shaped insert block 304d-1 is all received in the first sliding section 304b-31.
  • the assembly method and assembly principle of the roller sleeve assembly 304 of the present invention are as follows:
  • the friction blocks 304c are sequentially inserted in the respective slots 304b-1 of the outer sleeve 304b in a clockwise direction.
  • the plug-in plate 304c-3 can be squeezed and extended to
  • the pressure-receiving slope 304d-2 of the wedge-shaped insert 304d-1 in the slot 304b-1 pushes the corresponding arc-shaped sliding rod 304d to slide relatively counterclockwise in its arc-shaped channel 304b-3, so that the The other wedge-shaped plug 304d-1 of the arc-shaped sliding rod 304d is inserted into the locking groove 304c-31 of the previous plugboard 304c-3 that has been slid into the adjacent groove 304b-1 in the counterclockwise direction.
  • the insertion of one friction block 304c can lock and limit the previous inserted friction block 304c. Therefore, except for the last inserted friction block 304c, other friction blocks 304c can be fixed step by step, while the last friction block 304c can be fixed step by step.
  • the block 304c can be fixed by the connecting plate 304f, and finally the assembly of all the friction blocks 304c is completed.
  • the friction block 304c of the present invention includes different structural forms (the outer surfaces of different friction blocks 304c have different structures/materials).
  • the roller sleeve assembly 304 can achieve the effect, and the roller sleeve assembly 304 can be directly installed and applied on the wheel hub 303b to realize different grinding processes and obtain different product quality/yield. Therefore, the structure of the roller cover assembly 304 can be made flexible and changeable, and the applicability is wider; in actual disassembly and replacement, the entire grinding mechanism 300 does not need to be replaced, which is safe, reliable, and time-saving.
  • the friction block 304c of the present invention includes at least three types:
  • the first friction block 304c it is made of 42CrMo-A steel by one-time forging, and its outer surface is surfacing by surfacing, the thickness of the wear-resistant layer is 15-20mm, and the hardness is HRC56-60;
  • the second type of friction block 304c the metal base is mainly used to meet the ceramic, and the outer surface of the ceramic is in a honeycomb structure, which reduces the surface friction and has a lower grinding capacity than the first type;
  • the third friction block 304c made of high-chromium cast iron abrasive material, the crack resistance, wear resistance and load bearing capacity are stronger than the former two.
  • the selection of various friction blocks 304c can be unified or mixed (eg, the first type of friction block 304c and the second type of friction block 304c are alternately interspersed at intervals), so that a variety of different application modes will be obtained.
  • any process or method steps may be varied or re-sequenced according to alternative embodiments.
  • any "mean-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures.
  • Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications still falling within the scope of the appended claims.

Abstract

Disclosed are a high-purity round-corner quartz preparation method and device. The device comprises a housing, a pivoting support mechanism, a grinding mechanism and a powder selection mechanism. The grinding mechanism comprises a rocker arm, a telescopic member connected to the lower end of the rocker arm, and a grinding roller rotatably connected to the upper end of the rocker arm. The grinding roller comprises a roller shaft connected to the upper end of the rocker arm and a hub rotatably connected to the periphery of the roller shaft. A roller sleeve assembly is detachably connected to the periphery of the hub. The roller sleeve assembly in the present disclosure comprises different forms of construction . Different grinding processes can be achieved by selectively mounting different roller sleeve assemblies to obtain different product quality and yield. Therefore, the grinding mechanism has a flexible and changeable structure, and has wider applicability. The whole grinding mechanism does not require to be replaced during disassembly and replacement, thus providing safety and reliability and saving time.

Description

一种高纯圆角石英的制备方法及设备A kind of preparation method and equipment of high-purity rounded quartz 技术领域technical field
本发明涉及石英粉加工技术领域,特别是一种高纯圆角石英的制备方法及设备。The invention relates to the technical field of quartz powder processing, in particular to a preparation method and equipment for high-purity rounded quartz.
背景技术Background technique
立式磨机是集细碎、烘干、粉磨、选粉、输送于一体的粉磨设备,广泛用于建材、电力、冶金、化工、非金属矿等行业的各种固体物料的粉磨和超细碎粉磨。立磨的粉磨工艺是由一套碾磨装置(即磨辊和磨盘)来完成的,物料在磨辊和磨盘之间被碾磨成粉状。碾磨装置的运动由磨盘回转并相应带动磨辊传动,碾磨压力除了磨辊自重外,主要靠一套液压装置对磨盘物料加压。经碾磨后的物料中存在大量粗粉,经配套的选粉机选粉,粉体的选粉过程是经过气流分选,在气流流动过程中大部分粗粉自动落到磨盘上,接收再次粉磨,其余经选粉机选出为成品,经收尘及输送系统送入成品储库。Vertical mill is a grinding equipment that integrates fine crushing, drying, grinding, powder separation, and conveying. It is widely used in the grinding and Ultrafine grinding. The grinding process of the vertical mill is completed by a set of grinding devices (ie, grinding rollers and grinding discs), and the material is ground into powder between the grinding rollers and the grinding discs. The movement of the grinding device is driven by the rotation of the grinding disc and correspondingly drives the grinding roller to drive. The grinding pressure mainly relies on a set of hydraulic devices to pressurize the grinding disc material in addition to the self-weight of the grinding roller. There is a large amount of coarse powder in the milled material. The powder is selected by the matching powder separator. The powder selection process is through air separation. During the air flow process, most of the coarse powder automatically falls on the grinding disc and is received again. Grinding, the rest are selected by the powder separator as finished products, and sent to the finished product storage through the dust collection and conveying system.
石英粉的研磨工艺可以通过立式磨机研磨实现,而石英粉在磨盘上的停留时间影响着石英粉的质量和产量。石英粉在磨盘上的停留时间主要由三方面因素决定:一、影响离心力大小的磨盘回转速度;二、石英粉与磨盘间的摩擦力和石英粉自身的内部摩擦力;三、决定运动行程模式的磨盘和磨辊之间的结构形式及其配合。而第三个因素是决定各个立磨厂家设计思路的关键。The grinding process of quartz powder can be realized by vertical mill grinding, and the residence time of quartz powder on the grinding disc affects the quality and output of quartz powder. The residence time of the quartz powder on the grinding disc is mainly determined by three factors: 1. The rotation speed of the grinding disc which affects the centrifugal force; 2. The friction between the quartz powder and the grinding disc and the internal friction of the quartz powder itself; 3. Determine the movement stroke mode The structure and cooperation between the grinding disc and the grinding roller. The third factor is the key to determining the design ideas of various vertical mill manufacturers.
不同的磨辊和磨盘形式决定各厂家的磨盘速度和物料在磨盘上的停留时间,用户在选择立磨时必须根据粉磨物料的特性选择合适的立磨。为使得立磨的选择更换更为方便,可以通过仅更换不同类型的磨辊和磨盘结构实现,然而目前现有的磨辊均为独立装配形成的模块化总成,体积较大、质量较重,不管是更换磨辊还是拆卸检修均需要吊机或者其他起重设备进行实现,操作难度大,作业风险性高。Different forms of grinding rollers and grinding discs determine the grinding speed of each manufacturer and the residence time of materials on the grinding disc. When selecting a vertical mill, the user must choose a suitable vertical mill according to the characteristics of the grinding material. In order to make the selection and replacement of vertical mills more convenient, it can be realized by replacing only different types of grinding rollers and grinding disc structures. However, the existing grinding rollers are modular assemblies formed by independent assembly, which are large in size and heavy in weight. , whether it is to replace the grinding roller or disassemble and repair, it needs a crane or other lifting equipment to achieve, the operation is difficult and the operation risk is high.
发明内容SUMMARY OF THE INVENTION
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions should not be used to limit the scope of the invention.
鉴于现有技术中存在的问题,提出了本发明。The present invention is proposed in view of the problems existing in the prior art.
因此,本发明的第一个目的是提供一种制作圆角石英的设备,其包括:壳体,其包括机架、固定于所述机架上端的下机体、固定于所述下机体上端的中机体以及固定于所述中机体上端的分离器壳体;所述下机体、中机体以及分离器壳体三者的内部互相连通;回旋承托机构,其包括旋转设置于所述下机体内部的磨盘、与所述磨盘的底部进行连接的减速机,以及与所述减速机进行传动连接的驱动件;研磨机构,其包括旋转设置于所述机架上的摇臂、与所述摇臂的下端连接的伸缩件,以及旋转连接在所述摇臂上端的磨辊;所述磨辊包括与所述摇臂上端进行连接的辊轴以及旋转连接在所述辊轴外围的轮毂;所述轮毂的外围可拆卸地连接有辊套组件;所述磨辊伸入所述中机体的内部,并通过其外围的辊套组件与所述磨盘的上表面形成配合;以及,选粉机构,其包括设置于所述分离器壳体内部的分离器动态叶片、设置于所述分离器动态叶片外围的分离器静态叶片,以及设置于所述分离器壳体顶部,并与所述分离器动态叶片进行连接的分离器传动组件。Therefore, the first object of the present invention is to provide a device for making rounded quartz, which includes: a casing, which includes a frame, a lower body fixed on the upper end of the frame, and a lower body fixed on the upper end of the lower body. a middle body and a separator shell fixed on the upper end of the middle body; the inner parts of the lower body, the middle body and the separator shell are communicated with each other; The grinding disc, the reducer connected with the bottom of the grinding disc, and the driving member for driving connection with the reducer; the grinding mechanism includes a rocker arm rotatably arranged on the frame, and the rocker arm A telescopic piece connected to the lower end of the rocker arm, and a grinding roller rotatably connected to the upper end of the rocker arm; the grinding roller includes a roller shaft connected with the upper end of the rocker arm and a hub rotatably connected to the periphery of the roller shaft; the A roller sleeve assembly is detachably connected to the periphery of the wheel hub; the grinding roller extends into the interior of the middle body, and forms a fit with the upper surface of the grinding disc through its peripheral roller sleeve assembly; and a powder selecting mechanism, which It includes a separator dynamic vane arranged inside the separator housing, a separator static vane arranged on the periphery of the separator dynamic vane, and a separator dynamic vane arranged on the top of the separator housing and connected with the separator dynamic vane. Splitter drive assembly for connection.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述中机体上倾斜设置有插入所述中机体内部的喂料溜槽;所述喂料溜槽的下端位于所述磨盘的正上方;所述喂料溜槽的上端位于所述中机体的外部,且具有进料口。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the middle body is provided with a feeding chute which is inserted into the middle body obliquely; the lower end of the feeding chute is located at the bottom of the grinding disc. Just above; the upper end of the feeding chute is located outside the middle body and has a feeding port.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述下机体上部的内侧设置有一圈风环,并使得所述下机体与中机体的内部形成连通;所述风环的上端设置有调风板;所述下机体的外围设置有内外连通的入风口,所述入风口位于所述风环的下方;所述分离器壳体上设置有内外通透的出风口,所述出风口位于所述分离器动态叶片的上方。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: an air ring is arranged on the inner side of the upper part of the lower body, so that the lower body is communicated with the interior of the middle body; the air ring is The upper end of the separator is provided with an air regulating plate; the outer periphery of the lower body is provided with an air inlet communicating with inside and outside, and the air inlet is located below the air ring; The air outlet is located above the separator dynamic vane.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述磨盘包括具有环形槽的盘体、沿盘体周向分布于其环形槽内的多个衬块、固定于各个衬块的内端并将其压紧在环形槽内的多个压块,以及设置于所述盘体外缘的挡料圈;所述盘体底部的外围设置有刮料板,所述刮料板的下端边缘与所述下机体底板的上表面相齐平,且所述下机体底部的外缘设置有循环出料口。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the grinding disc includes a disc body with an annular groove, a plurality of lining blocks distributed in the annular groove along the circumferential direction of the disc body, fixed on each The inner end of the lining block is pressed against a plurality of pressing blocks in the annular groove, and the material retaining ring is arranged on the outer edge of the disk body; The lower edge of the plate is flush with the upper surface of the bottom plate of the lower body, and the outer edge of the bottom of the lower body is provided with a circulation outlet.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述机架的顶部设置有支撑座,所述摇臂旋转设置在所述机架顶部的支撑座上;所述机架的底部固定有油缸支架;所述伸缩件采用液压杠,所述液压杠的下端铰接在所述油缸支架上,所述液压杠的上端与所述摇臂的下端铰接;所述摇臂下端的外 侧还连接有缓冲限位装置。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the top of the frame is provided with a support seat, and the rocker arm is rotatably arranged on the support seat on the top of the frame; the machine The bottom of the frame is fixed with an oil cylinder bracket; the telescopic piece adopts a hydraulic bar, the lower end of the hydraulic bar is hinged on the oil cylinder bracket, and the upper end of the hydraulic bar is hinged with the lower end of the rocker arm; the lower end of the rocker arm is hinged The outer side is also connected with a buffer limit device.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述分离器静态叶片的上端固定于所述分离器壳体的内侧壁上,所述分离器静态叶片的下端固定有内锥体;所述内锥体的下端连接有投料管;所述投料管的下端口延伸至所述磨盘中心处的正上方;所述喂料溜槽的下端口嵌入所述投料管的内部,并使得所述喂料溜槽与投料管的下端形成连通。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the upper end of the separator static blade is fixed on the inner side wall of the separator shell, and the lower end of the separator static blade is fixed with a an inner cone; the lower end of the inner cone is connected with a feeding pipe; the lower port of the feeding pipe extends to just above the center of the grinding disc; the lower port of the feeding chute is embedded in the interior of the feeding pipe, And make the feeding chute communicate with the lower end of the feeding pipe.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述研磨机构沿所述中机体的周向分布有多个,且所述研磨机构区分为主磨辊和辅磨辊。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the grinding mechanism is distributed along the circumference of the middle body, and the grinding mechanism is divided into a main grinding roller and an auxiliary grinding roller .
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述制作圆角石英的设备还包括输水管;所述输水管沿所述内锥体以及投料管的外侧敷设固定,且输水管的一端延伸出所述中机体的外部空间,并能够向所述输水管内注入冷水;所述输水管的另一端延伸至所述投料管的内部。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the equipment for making rounded quartz further includes a water delivery pipe; the water delivery pipe is laid and fixed along the inner cone and the outer side of the feeding pipe, One end of the water delivery pipe extends out of the outer space of the middle body, and cold water can be injected into the water delivery pipe; the other end of the water delivery pipe extends to the inside of the feeding pipe.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述辊轴的外围与轮毂的内侧壁之间设置有圆柱滚子轴承和圆锥滚子轴承,两者的外圈之间设置有外挡圈,且两者的内圈之间设置有内挡圈;所述辊轴的末端自外向内形成第一区段和第二区段;所述第一区段的外径小于第二区段,并在两者的衔接处形成第一环形台阶面;所述第二区段的外径小于辊轴的外径,并在两者的衔接处形成第二环形台阶面;所述圆柱滚子轴承的内圈套于第二区段外围,并抵在所述第二环形台阶面上;所述内挡圈套于第一区段外围,并抵在所述圆柱滚子轴承的内圈上;所述圆锥滚子轴承的内圈套于第一区段外围,并抵在所述内挡圈上;所述辊轴的端面上固定有轴端压板,所述轴端压板抵在所述圆锥滚子轴承的内圈上;所述述轮毂的前端固定有前端盖,所述前端盖抵在所述圆锥滚子轴承的外圈上;所述轮毂的后端固定有环绕于辊轴外围的后端盖,所述后端盖抵在所述圆柱滚子轴承的外圈上;所述辊轴的外围套设有轴套,所述轴套与所述后端盖的夹层之间设置有第一密封圈;所述后端盖的后端固定有限定在所述第一密封圈外侧的压盖;所述轴套的后端设置有止动挡圈,所述止动挡圈固定于所述辊轴的外围;所述止动挡圈与所述压盖的夹层之间设置有第二密封圈;所述轮毂的后端固定有环绕在所述后端盖外围的防磨套。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: a cylindrical roller bearing and a tapered roller bearing are arranged between the outer periphery of the roller shaft and the inner side wall of the wheel hub, and the outer ring of the two is provided with a cylindrical roller bearing and a tapered roller bearing. An outer retaining ring is arranged between them, and an inner retaining ring is arranged between the inner rings of the two; the end of the roller shaft forms a first section and a second section from the outside to the inside; the outer diameter of the first section smaller than the second section, and a first annular stepped surface is formed at the junction of the two; the outer diameter of the second section is smaller than the outer diameter of the roller shaft, and a second annular stepped surface is formed at the junction of the two; The inner ring of the cylindrical roller bearing is sleeved on the periphery of the second section and abuts on the second annular step surface; the inner retaining ring is sleeved on the periphery of the first section and abuts against the outer ring of the cylindrical roller bearing. on the inner ring; the inner ring of the tapered roller bearing is sleeved on the periphery of the first section, and abuts on the inner retaining ring; the end face of the roller shaft is fixed with a shaft end pressure plate, and the shaft end pressure plate abuts on the inner ring On the inner ring of the tapered roller bearing; the front end of the hub is fixed with a front end cover, and the front end cover abuts on the outer ring of the tapered roller bearing; The rear end cover on the periphery of the shaft, the rear end cover abuts on the outer ring of the cylindrical roller bearing; the outer periphery of the roller shaft is sleeved with a shaft sleeve, the shaft sleeve and the interlayer of the rear end cover are A first sealing ring is arranged between them; the rear end of the rear end cover is fixed with a press cover defined outside the first sealing ring; the rear end of the shaft sleeve is provided with a stop ring, the stopper The ring is fixed on the periphery of the roller shaft; a second sealing ring is arranged between the stop ring and the interlayer of the gland; Grinding sleeve.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:所述辊套组件包括套于所述轮毂外围的内层套、套于所述内层套外围的外层套,以及沿周 向可拆卸固定在所述外层套外围的多个摩擦块;所述摩擦块具有多种规格,各种不同规格的摩擦块的外侧面具有不同的表面构造或材质,且每种规格的摩擦块均配备有多个;所述轮毂的后端外径大于前端外径,且所述内层套的内侧壁贴合于所述轮毂的外侧壁;所述内层套的后端外径大于前端外径,且所述外层套的内侧壁贴合于所述内层套的外侧壁;所述轮毂的前端面上可拆卸地安装有辊套压板,且辊套压板的外缘按压在所述内层套以及外层套的前端;所述外层套上沿周向分布有对应于各个摩擦块的插槽,所述插槽的前端开口,后端封堵;所述插槽的外侧设置有通透的缝口,所述缝口的宽度小于所述插槽的宽度;所述摩擦块包括弧形磨擦板、固定于所述弧形磨擦板内侧面上的衔接条,以及固定于所述衔接条上的插板;所述衔接条配合于所述缝口,所述插板配合于所述插槽,当所述摩擦块通过其上的插板插入外层套上的任一插槽内时,所述弧形磨擦板的内侧面与所述外层套的外侧面相贴合;所述外层套在相邻的插槽之间形成阻隔柱;除其中一个阻隔柱以外的其他各个阻隔柱内均设置有周向沿伸且两端通透的弧形通道,所述弧形通道包括互相连通的第一滑动区段和第二滑动区段,且两者的衔接处形成限位台阶面;所述弧形通道内滑动设置有弧形滑杆,所述弧形滑杆的两端对称设置有楔形插块,所述楔形插块的末端设置有受压坡面,所述受压坡面自内向外具有逐渐靠近弧形通道底面的趋势;各个摩擦块的插板的其中一侧面上均设置有配合于所述楔形插块锁定槽;所述弧形滑杆上固定有伸入所述第二滑动区段的外凸块,且所述外凸块与限位台阶面之间设置有弹性件;未设置弧形通道的阻隔柱的两侧所对应的一对摩擦块之间通过连接板进行连接固定,并使得连接板封盖在该阻隔柱的外围;当所述弹性件处于自然状态时,所述弧形滑杆上的其中一个楔形插块的受压坡面正好全部外露出所述第二滑动区段或者部分外露出所述第二滑动区段,并延伸至与其邻近的一个插槽内,且另一个楔形插块全部收纳在所述第一滑动区段内;当所述摩擦块通过其上的插板插入外层套上的其中一个插槽内时,该插板能够挤压延伸至该插槽内的楔形插块的受压坡面,并推动相应的弧形滑杆在其弧形通道内发生相对滑动,使得该弧形滑杆的另一个楔形插块插入上一个已经滑入相邻插槽内的插板的锁定槽内。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: the roller sleeve assembly includes an inner layer sleeve sleeved on the periphery of the hub, an outer layer sleeve sleeved on the periphery of the inner layer sleeve, and A plurality of friction blocks detachably fixed on the periphery of the outer sleeve in the circumferential direction; the friction blocks have various specifications, and the outer surfaces of the friction blocks of various specifications have different surface structures or materials, and each specification The outer diameter of the rear end of the wheel hub is larger than the outer diameter of the front end, and the inner side wall of the inner layer sleeve is fitted with the outer side wall of the wheel hub; the rear end outer diameter of the inner layer sleeve is outside The diameter is larger than the outer diameter of the front end, and the inner side wall of the outer sleeve is attached to the outer side wall of the inner sleeve; the front end surface of the hub is detachably installed with a roller sleeve pressing plate, and the outer edge of the roller sleeve pressing plate Press on the front end of the inner layer sleeve and the outer layer sleeve; the outer layer sleeve is distributed with slots corresponding to each friction block along the circumferential direction, the front end of the slot is open, and the rear end is blocked; The outer side of the slot is provided with a transparent slit, and the width of the slit is smaller than the width of the slot; the friction block comprises an arc-shaped friction plate and a connecting strip fixed on the inner surface of the arc-shaped friction plate, and an insert plate fixed on the connecting strip; the connecting strip is matched with the slot, and the insert plate is matched with the slot, when the friction block is inserted into the outer sleeve through the insert plate on it When in any slot, the inner side of the arc-shaped friction plate is in contact with the outer side of the outer sleeve; the outer sleeve forms a barrier column between the adjacent slots; except for one of the barriers Arc-shaped passages extending circumferentially extending along the circumference and transparent at both ends are provided in other blocking columns other than the column. The arc-shaped passages include a first sliding section and a second sliding section that communicate with each other. A limit step surface is formed; an arc-shaped sliding rod is slidably arranged in the arc-shaped channel, the two ends of the arc-shaped sliding rod are symmetrically provided with wedge-shaped insert blocks, and the end of the wedge-shaped insert block is provided with a pressure-receiving slope surface, The pressure-receiving slope surface has a tendency to gradually approach the bottom surface of the arc-shaped channel from the inside to the outside; one side surface of the plug-in plate of each friction block is provided with a locking groove for the wedge-shaped plug-in block; the arc-shaped sliding rod is An outer convex block extending into the second sliding section is fixed, and an elastic piece is arranged between the outer convex block and the limiting step surface; a pair of corresponding pairs on both sides of the blocking column without the arc-shaped channel is provided The friction blocks are connected and fixed through the connecting plate, and the connecting plate is covered on the periphery of the blocking column; when the elastic member is in a natural state, one of the wedge-shaped inserts on the arc-shaped sliding rod is under pressure. The slope surface just fully exposes the second sliding section or partially exposes the second sliding section, and extends into a slot adjacent to it, and the other wedge-shaped insert is completely received in the first sliding section When the friction block is inserted into one of the slots on the outer sleeve through the insert plate on it, the insert plate can squeeze the pressure slope of the wedge-shaped insert block extending into the slot, And push the corresponding arc-shaped sliding rod to slide relatively in its arc-shaped channel, so that the other wedge-shaped plug of the arc-shaped sliding rod is inserted into the locking groove of the previous plug board that has been slid into the adjacent slot.
作为本发明所述制作圆角石英的设备的一种优选方案,其中:当各个插槽内均插入固定有一个对应的摩擦块时,各个弧形磨擦板的两侧边缘与相邻弧形 磨擦板的边缘互相衔接贴合。As a preferred solution of the equipment for making rounded quartz according to the present invention, wherein: when a corresponding friction block is inserted and fixed in each slot, the two edges of each arc-shaped friction plate rub against the adjacent arc-shaped The edges of the boards are connected to each other.
本发明的第一个目的是提供一种圆角石英制作方法,该方法基于上述的制作圆角石英的设备加工而成,具体包括如下步骤:The first object of the present invention is to provide a method for making rounded quartz, which is processed based on the above-mentioned equipment for making rounded quartz, and specifically includes the following steps:
步骤一、作业前准备 Step 1. Preparation before work
1.1、首先确认磨辊的辊套组件外表面与磨盘上的衬板之间的间隔是否保持2mm的距离(如果没有保持该距离,需要调整符合2mm的要求);1.1. First, confirm whether the distance between the outer surface of the roller sleeve assembly of the grinding roller and the lining plate on the grinding disc is maintained at a distance of 2mm (if the distance is not maintained, it needs to be adjusted to meet the requirements of 2mm);
1.2、准备离子水;1.2. Prepare ionized water;
1.3、启动集尘器;1.3. Start the dust collector;
1.4、保持磨内温度在60℃。1.4. Keep the temperature inside the mill at 60℃.
步骤二、第一次加工工序 Step 2. The first processing procedure
2.1、确认磨内温度是否保持在60℃;2.1. Confirm whether the temperature in the mill is kept at 60℃;
2.2、降辊及运转磨盘;2.2. Lowering rollers and running grinding discs;
2.3、投入石英粉(500~1000KG);2.3. Put in quartz powder (500~1000KG);
2.4、按照物料8%的分量比例向磨内喷射离子水(例如:80L水/1000KG物料、64L水/800KG物料、40L水/500KG物料);2.4. Spray ionized water into the mill according to the proportion of 8% of the material (for example: 80L water/1000KG material, 64L water/800KG material, 40L water/500KG material);
2.5、提高磨辊的压力到140kg/cm(5.5kg/cm 2); 2.5. Increase the pressure of the grinding roller to 140kg/cm (5.5kg/cm 2 );
2.6、启动运转1小时40分钟。2.6. Start the operation for 1 hour and 40 minutes.
步骤三、第二次加工工序 Step 3, the second processing procedure
3.1、第一次工作完成后;3.1. After the first work is completed;
3.2、降低磨辊的压力到130kg/cm(5.0kg/cm 2); 3.2. Reduce the pressure of the grinding roller to 130kg/cm (5.0kg/cm 2 );
3.3、按照物料2%的分量比例向磨内喷射离子水;3.3. Spray ionized water into the mill according to the proportion of 2% of the material;
3.4、启动磨盘运转40分钟。3.4. Start the grinding disc to run for 40 minutes.
步骤四、第三次加工工序 Step 4, the third processing procedure
4.1、第二次工作完成后;4.1. After the second work is completed;
4.2、降低磨辊的压力到100kg/cm(3.5kg/cm 2); 4.2. Reduce the pressure of the grinding roller to 100kg/cm (3.5kg/cm 2 );
4.3、按照物料2%的分量比例向磨内喷射离子水;4.3. Spray ionized water into the mill according to the proportion of 2% of the material;
4.4、启动磨盘运转40分钟。4.4. Start the grinding disc to run for 40 minutes.
步骤五、干燥及排出工序Step 5. Drying and discharging process
5.1、第三次工作完成后;5.1. After the third work is completed;
5.2、降低磨辊的压力到0kg/cm(0kg/cm 2); 5.2. Reduce the pressure of the grinding roller to 0kg/cm (0kg/cm 2 );
5.3、开启选粉机构,向磨内通入100℃的热气流,并运转磨盘,物料被扬起之后能够被干燥并排出至集尘器。5.3. Turn on the powder selection mechanism, pass hot air of 100°C into the mill, and run the mill. After the material is lifted, it can be dried and discharged to the dust collector.
步骤六、过程检查Step 6. Process check
6.1、加工过程中,抽取检测,确认加工情况;用蔡恩杯中间做适当检测。6.1. In the process of processing, extract and test to confirm the processing situation; use the middle of the Caien cup for appropriate testing.
步骤七、筛分程序Step 7. Screening procedure
7.1、确认在振动筛上是否安装了60目和100目的筛网;7.1. Confirm whether 60-mesh and 100-mesh screens are installed on the vibrating screen;
7.2、通过过程测试的合格物料放置于振动筛上;7.2. Qualified materials that pass the process test are placed on the vibrating screen;
7.3、一边启动振动筛,一边投放物料。7.3. While starting the vibrating screen, put materials at the same time.
步骤八、最终检查Step 8. Final Inspection
8.1、筛分工作完成后再检查物料是否规范要求,符合规范的物料最终可作为本发明所需制作的圆角石英粉。8.1. After the screening work is completed, check whether the material is required by the specification. The material that meets the specification can finally be used as the rounded quartz powder required by the present invention.
本发明的有益效果:本发明的辊套组件包括有不同的构造形式,通过选择性安装不同的辊套组件能够实现不同的研磨工艺,获得不同的产品质量/产量。因此,能够使得研磨机构的结构灵活多变,适用性更广;实际拆装更换时,不需要更换研磨机构整体,安全可靠,节省时间。Beneficial effects of the present invention: The roller sleeve assembly of the present invention includes different structural forms, and different grinding processes can be achieved by selectively installing different roller sleeve assemblies, and different product quality/output can be obtained. Therefore, the structure of the grinding mechanism can be made flexible and changeable, and the applicability is wider; when the actual disassembly and replacement is performed, the entire grinding mechanism does not need to be replaced, which is safe, reliable and time-saving.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. in:
图1为设备整体的正视图。FIG. 1 is a front view of the whole device.
图2为设备整体的左视图。Fig. 2 is a left side view of the whole device.
图3为图1中的A向剖视图。FIG. 3 is a cross-sectional view taken along the line A in FIG. 1 .
图4为图3中设备的各区段在B、C、D向的剖视图。FIG. 4 is a cross-sectional view of each section of the apparatus of FIG. 3 in directions B, C, and D. FIG.
图5为图4中的E处结构详图。FIG. 5 is a detailed view of the structure at E in FIG. 4 .
图6为磨辊及其辊套组件的剖面图。Figure 6 is a cross-sectional view of a grinding roll and its sleeve assembly.
图7为图6中的F处结构详图。FIG. 7 is a detailed view of the structure at F in FIG. 6 .
图8为辊套组件的装配结构图。FIG. 8 is an assembly structure diagram of the roller sleeve assembly.
图9为辊套组件的正视图。Figure 9 is a front view of the roll cover assembly.
图10为图9中的G向剖视图。FIG. 10 is a cross-sectional view taken along the line G in FIG. 9 .
图11为图10中的H处结构详图。FIG. 11 is a detailed view of the structure at H in FIG. 10 .
图12为辊套组件在组装过程中的内部构造行程变化图。Fig. 12 is a diagram showing the change of the internal structure and stroke of the roller sleeve assembly during the assembly process.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
实施例1Example 1
参照图1~5,为本发明的一个实施例,该实施例提供了一种制作圆角石英的设备,其能够对天然石英矿物进行破碎、研磨、碾磨整形,得到的一种粒形为圆角的石英粉(圆角石英)。Referring to Figures 1 to 5, it is an embodiment of the present invention, which provides a device for making rounded quartz, which can crush, grind, grind and reshape natural quartz minerals, and the obtained particle shape is as follows: Quartz powder with rounded corners (Rounded Quartz).
所述制作圆角石英的设备包括壳体100、回旋承托机构200、研磨机构300以及选粉机构400。The equipment for making rounded quartz includes a casing 100 , a rotary support mechanism 200 , a grinding mechanism 300 and a powder selection mechanism 400 .
壳体100包括机架101、固定于机架101上端的下机体102、固定于下机体102上端的中机体103以及固定于中机体103上端的分离器壳体104;下机体102、中机体103以及分离器壳体104三者的内部互相连通。The casing 100 includes a frame 101, a lower body 102 fixed on the upper end of the frame 101, a middle body 103 fixed on the upper end of the lower body 102, and a separator casing 104 fixed on the upper end of the middle body 103; the lower body 102, the middle body 103 And the interiors of the separator housing 104 communicate with each other.
回旋承托机构200包括旋转设置于下机体102内部的磨盘201、与磨盘201的底部进行连接的减速机202,以及与减速机202进行传动连接的驱动件203。减速机202优选行星减速机,驱动件203为主电机。The swivel supporting mechanism 200 includes a grinding disc 201 rotatably disposed inside the lower body 102 , a reducer 202 connected to the bottom of the grinding disc 201 , and a driving member 203 drivingly connected to the reducer 202 . The reducer 202 is preferably a planetary reducer, and the driving member 203 is the main motor.
研磨机构300包括旋转设置于机架101上的摇臂301、与摇臂301的下端连接的伸缩件302,以及旋转连接在摇臂301上端的磨辊303。The grinding mechanism 300 includes a rocker arm 301 rotatably disposed on the frame 101 , a telescopic piece 302 connected to the lower end of the rocker arm 301 , and a grinding roller 303 rotatably connected to the upper end of the rocker arm 301 .
伸缩件302可以采用液压缸。磨辊303包括与摇臂301上端进行连接的辊轴303a以及旋转连接在辊轴303a外围的轮毂303b。轮毂303b的外围可拆卸地连接有辊套组件304;磨辊303伸入中机体103的内部,并通过其外围的辊套组件304与磨 盘201的上表面形成配合。The telescopic member 302 can be a hydraulic cylinder. The grinding roller 303 includes a roller shaft 303a connected with the upper end of the rocker arm 301 and a hub 303b rotatably connected to the periphery of the roller shaft 303a. A roller sleeve assembly 304 is detachably connected to the periphery of the hub 303b; the grinding roller 303 extends into the interior of the middle body 103, and forms a fit with the upper surface of the grinding disc 201 through its peripheral roller sleeve assembly 304.
辊套组件304包括有不同的构造形式,通过选择性安装不同的辊套组件304能够实现不同的研磨工艺,获得不同的产品质量/产量。因此,能够使得研磨机构300的结构灵活多变,适用性更广;实际拆装更换时,不需要更换研磨机构300整体,安全可靠,节省时间。The roller sleeve assemblies 304 include different structural forms, and different grinding processes can be achieved by selectively installing different roller sleeve assemblies 304 to obtain different product qualities/yields. Therefore, the structure of the grinding mechanism 300 can be made flexible and changeable, and the applicability is wider; in actual disassembly and replacement, the entire grinding mechanism 300 does not need to be replaced, which is safe, reliable, and time-saving.
选粉机构400包括设置于分离器壳体104内部的分离器动态叶片401、设置于分离器动态叶片401外围的分离器静态叶片402,以及设置于分离器壳体104顶部,并与分离器动态叶片401进行连接的分离器传动组件403。分离器动态叶片401为笼形转子;分离器静态叶片402导风叶片;分离器传动组件403包括驱动电机、与驱动电机连接的减速机,以及连接在减速机与分离器动态叶片401之间的转轴。The powder sorting mechanism 400 includes a separator dynamic vane 401 arranged inside the separator housing 104, a separator static vane 402 arranged on the periphery of the separator dynamic vane 401, and a separator arranged at the top of the separator housing 104, and is connected with the separator dynamic vane 401. The splitter drive assembly 403 to which the vanes 401 are connected. The separator dynamic blade 401 is a cage rotor; the separator static blade 402 is a wind guide blade; the separator transmission assembly 403 includes a drive motor, a reducer connected with the drive motor, and a reducer connected between the reducer and the separator dynamic blade 401 Spindle.
优选的,选粉机构400采用现有的选粉机(分离器)。Preferably, the powder sorting mechanism 400 adopts an existing powder sorting machine (separator).
进一步的,中机体103上倾斜设置有插入中机体103内部的喂料溜槽103a;喂料溜槽103a为设备的下料管;喂料溜槽103a的下端位于磨盘201的正上方;喂料溜槽103a的上端位于中机体103的外部,且具有进料口103b。向进料口103b投放的物料能够顺着喂料溜槽103a滑落至磨盘201的中心处。Further, the middle body 103 is provided with a feeding chute 103a inserted into the interior of the middle body 103 obliquely; the feeding chute 103a is the feeding pipe of the equipment; the lower end of the feeding The upper end is located outside the middle body 103 and has a feeding port 103b. The material put into the feeding port 103b can slide down to the center of the grinding disc 201 along the feeding chute 103a.
下机体102上部的内侧设置有一圈风环102b,并使得下机体102与中机体103的内部形成连通。An air ring 102b is arranged on the inner side of the upper part of the lower body 102 , which makes the lower body 102 communicate with the inside of the middle body 103 .
风环102b的上端设置有调风板102c。The upper end of the air ring 102b is provided with an air regulating plate 102c.
下机体102的外围设置有内外连通的入风口102d,入风口102d位于风环102b的下方。The outer periphery of the lower body 102 is provided with an air inlet 102d communicating with the inside and the outside, and the air inlet 102d is located below the air ring 102b.
分离器壳体104上设置有内外通透的出风口104a,出风口104a位于分离器动态叶片401的上方。The separator housing 104 is provided with an air outlet 104a that is transparent inside and outside, and the air outlet 104a is located above the separator dynamic blade 401 .
进一步的,分离器静态叶片402的上端固定于分离器壳体104的内侧壁上,且分离器静态叶片402的下端固定有内锥体404;内锥体404的下端连接有投料管405。Further, the upper end of the separator static vane 402 is fixed on the inner side wall of the separator housing 104 , and the lower end of the separator static vane 402 is fixed with an inner cone 404 ; the lower end of the inner cone 404 is connected with a feeding pipe 405 .
投料管405的下端口延伸至磨盘201中心处的正上方。The lower port of the feeding tube 405 extends to just above the center of the grinding disc 201 .
喂料溜槽103a的下端口嵌入投料管405的内部,并使得喂料溜槽103a与投料管405的下端形成连通。因此,新增的物料以及经选粉机构400筛选后的不合格物料均能够滑入投料管405,并落至磨盘201的中心处。The lower port of the feeding chute 103a is embedded in the inside of the feeding pipe 405, and the feeding chute 103a and the lower end of the feeding pipe 405 are communicated. Therefore, the newly added materials and the unqualified materials screened by the powder sorting mechanism 400 can slide into the feeding pipe 405 and fall to the center of the grinding disc 201 .
进一步的,制作圆角石英的设备还包括输水管500。Further, the equipment for making rounded quartz also includes a water delivery pipe 500 .
输水管500沿内锥体404以及投料管405的外侧敷设固定,且输水管500的一端延伸出中机体103的外部空间,并能够向输水管500内注入冷水;输水管500的另一端延伸至投料管405的内部,能够喷洒至磨盘201的物料上,具有降低温度、稳定料层的作用。The water delivery pipe 500 is laid and fixed along the outer side of the inner cone 404 and the feeding pipe 405, and one end of the water delivery pipe 500 extends out of the outer space of the middle body 103, and can inject cold water into the water delivery pipe 500; the other end of the water delivery pipe 500 extends to The inside of the feeding pipe 405 can be sprayed onto the material of the grinding disc 201, which has the function of lowering the temperature and stabilizing the material layer.
进一步的,机架101的顶部设置有支撑座101a,摇臂301旋转设置在机架101顶部的支撑座101a上。Further, a support base 101 a is provided on the top of the frame 101 , and the rocker arm 301 is rotatably arranged on the support base 101 a on the top of the frame 101 .
机架101的底部固定有油缸支架101b;伸缩件302采用液压杠,液压杠的下端铰接在油缸支架101b上,液压杠的上端与摇臂301的下端铰接。A cylinder support 101b is fixed to the bottom of the frame 101;
摇臂301下端的外侧还连接有缓冲限位装置305。A buffer limiting device 305 is also connected to the outer side of the lower end of the rocker arm 301 .
进一步的,磨盘201包括具有环形槽的盘体201a、沿盘体201a周向分布于其环形槽内的多个衬块201b、固定于各个衬块201b的内端并将其压紧在环形槽内的多个压块201c,以及设置于盘体201a外缘的挡料圈201d。Further, the grinding disc 201 includes a disc body 201a with an annular groove, a plurality of lining blocks 201b distributed in the annular groove along the circumferential direction of the disc body 201a, fixed to the inner end of each lining block 201b and pressed against the annular groove A plurality of pressing blocks 201c inside, and a retaining ring 201d disposed on the outer edge of the disc body 201a.
盘体201a底部的外围设置有刮料板201e,刮料板201e的下端边缘与下机体102底板的上表面相齐平,且下机体102底部的外缘设置有循环出料口102a。A scraper 201e is arranged on the periphery of the bottom of the disc body 201a, the lower edge of the scraper 201e is flush with the upper surface of the bottom plate of the lower body 102, and the outer edge of the bottom of the lower body 102 is provided with a circulation outlet 102a.
本发明的工作原理为:The working principle of the present invention is:
驱动件203通过减速机202带动磨盘201转动,磨盘201上的各个磨辊303在磨盘201的带动下转动;通过喂料溜槽103a添加进来的物料(石英碎块)能够通过投料管405落到磨盘201中央,而恒速旋转的磨盘201借助于离心力的作用能够将物料向磨盘201外缘均匀分散、铺平,使其形成一定厚度的料床。The driving member 203 drives the grinding disc 201 to rotate through the reducer 202, and each grinding roller 303 on the grinding disc 201 rotates under the driving of the grinding disc 201; the material (quartz fragments) added through the feeding chute 103a can fall to the grinding disc through the feeding pipe 405 201 center, and the grinding disc 201 rotating at a constant speed can evenly disperse and flatten the material to the outer edge of the grinding disc 201 by means of centrifugal force, so as to form a material bed with a certain thickness.
由于伸缩件302对摇臂301施加的加载力作用,磨辊303与磨盘201之间产生的挤压使大颗粒物料被压碎;同时,通过磨辊303与磨盘201相对运动产生的滑动摩擦力能够实现小颗粒物料的碾碎。Due to the loading force exerted by the telescopic element 302 on the rocker arm 301, the extrusion between the grinding roller 303 and the grinding disc 201 causes the large particle materials to be crushed; at the same time, the sliding friction force generated by the relative movement of the grinding roller 303 and the grinding disc 201 It can realize the crushing of small particle materials.
物料在被碾碎的同时,通过入风口102d向下机体102内通入热风,热风能够穿过风环102b并不断上升;当(由于离心力而甩离磨盘201边缘的)物料遇到穿过风环102b进入磨内的热气体时,能够随之上升,并经分离器静态叶片402的外围进入到选粉机构400中,在此过程中物料与热气体进行了充分的热交换,水分迅速被蒸发。选粉机构400控制着磨辊303出口的成品粒度,大于规定尺寸的颗粒被分离,并从内锥体404以及投料管405落回到磨盘201重新进行研磨,满足细度要求的物料通过选粉机构400从出风口104a排出,并进入进入与之连接的集尘器, 收集后的成品送入成品仓。While the material is being crushed, hot air is introduced into the lower body 102 through the air inlet 102d, and the hot air can pass through the air ring 102b and rise continuously; When the ring 102b enters the hot gas in the mill, it can rise along with it, and enter the powder sorting mechanism 400 through the periphery of the static blade 402 of the separator. evaporation. The powder selection mechanism 400 controls the particle size of the finished product at the outlet of the grinding roller 303, and the particles larger than the specified size are separated, and fall back to the grinding disc 201 from the inner cone 404 and the feeding tube 405 for re-grinding, and the materials that meet the fineness requirements pass the powder selection. The mechanism 400 is discharged from the air outlet 104a and enters into the dust collector connected to it, and the collected products are sent to the product bin.
此外,从磨盘201边缘落入下机体102底部的少量物料能够在刮料板201e的旋转推动下,推入循环出料口102a,完成残留物料的收集和重新投放。In addition, a small amount of material falling from the edge of the grinding disc 201 to the bottom of the lower body 102 can be pushed into the circulation outlet 102a by the rotation of the scraper 201e, so as to complete the collection and re-putting of the residual material.
进一步的,研磨机构300沿中机体103的周向分布有多个,且研磨机构300区分为主磨辊M-1和辅磨辊M-2。Further, a plurality of grinding mechanisms 300 are distributed along the circumferential direction of the middle body 103, and the grinding mechanisms 300 are divided into a main grinding roller M-1 and an auxiliary grinding roller M-2.
进一步的,本发明的磨辊303能够随着磨盘201发生自转,且能够实现实现旋转连接处的有效密封,防止烟灰的进入而影响润滑。具体方案如下:Further, the grinding roller 303 of the present invention can rotate along with the grinding disc 201, and can achieve effective sealing of the rotating joint, preventing the entry of soot and affecting the lubrication. The specific plans are as follows:
如图6、7,辊轴303a的外围与轮毂303b的内侧壁之间设置有圆柱滚子轴承303c和圆锥滚子轴承303d;圆柱滚子轴承303c和圆锥滚子轴承303d的外圈之间设置有外挡圈303e,且圆柱滚子轴承303c和圆锥滚子轴承303d的内圈之间设置有内挡圈303f。6 and 7, a cylindrical roller bearing 303c and a tapered roller bearing 303d are provided between the outer periphery of the roller shaft 303a and the inner side wall of the hub 303b; the cylindrical roller bearing 303c and the outer ring of the tapered roller bearing 303d are provided between There is an outer retaining ring 303e, and an inner retaining ring 303f is provided between the inner rings of the cylindrical roller bearing 303c and the tapered roller bearing 303d.
辊轴303a的末端自外向内形成第一区段303a-1和第二区段303a-2;第一区段303a-1的外径小于第二区段303a-2,并在两者的衔接处形成第一环形台阶面303a-3;第二区段303a-2的外径小于辊轴303a的外径,并在两者的衔接处形成第二环形台阶面303a-4。The end of the roller shaft 303a forms a first section 303a-1 and a second section 303a-2 from the outside to the inside; the outer diameter of the first section 303a-1 is smaller than the second section 303a-2, and at the joint of the two The outer diameter of the second section 303a-2 is smaller than the outer diameter of the roller shaft 303a, and a second annular stepped surface 303a-4 is formed at the junction of the two.
圆柱滚子轴承303c的内圈套于第二区段303a-2外围,并抵在第二环形台阶面303a-4上;圆柱滚子轴承303c的长度不小于第二区段303a-2的长度。内挡圈303f套于第一区段303a-1外围,并抵在圆柱滚子轴承303c的内圈上;圆锥滚子轴承303d的内圈套于第一区段303a-1外围,并抵在内挡圈303f上;辊轴303a的端面上固定有轴端压板303g,轴端压板303g抵在圆锥滚子轴承303d的内圈上。如此,可实现对各个轴承内圈的统一夹持限定。The inner ring of the cylindrical roller bearing 303c is sleeved on the periphery of the second section 303a-2 and abuts on the second annular stepped surface 303a-4; the length of the cylindrical roller bearing 303c is not less than the length of the second section 303a-2. The inner retaining ring 303f is sleeved on the periphery of the first section 303a-1 and abuts on the inner ring of the cylindrical roller bearing 303c; the inner ring of the tapered roller bearing 303d is sleeved on the periphery of the first section 303a-1 and abuts on the inner ring On the retaining ring 303f; the end surface of the roller shaft 303a is fixed with a shaft end pressing plate 303g, and the shaft end pressing plate 303g abuts on the inner ring of the tapered roller bearing 303d. In this way, a uniform clamping definition of each bearing inner ring can be achieved.
圆柱滚子轴承303c和圆锥滚子轴承303d的外圈以及外挡圈303e的外侧壁均贴合于轮毂303b的内侧壁;轮毂303b的前端通过内六角螺栓固定有前端盖303h,前端盖303h抵在圆锥滚子轴承303d的外圈上;轮毂303b的后端通过内六角螺栓固定有环绕于辊轴303a外围的后端盖303i,后端盖303i抵在圆柱滚子轴承303c的外圈上。如此,可实现对各个轴承外圈的统一夹持限定。The outer ring of the cylindrical roller bearing 303c and the tapered roller bearing 303d and the outer side wall of the outer retaining ring 303e are attached to the inner side wall of the wheel hub 303b; On the outer ring of the tapered roller bearing 303d; the rear end of the hub 303b is fixed with a rear end cover 303i surrounding the periphery of the roller shaft 303a through hexagon socket head bolts, and the rear end cover 303i abuts on the outer ring of the cylindrical roller bearing 303c. In this way, a uniform clamping definition of each bearing outer ring can be achieved.
需要注意的是:本发明对于研磨机构300构造中所涉及的“前”为辊轴303a与轮毂303b进行连接的一端方向,“后”为辊轴303a与摇臂301进行连接的一端方向。It should be noted that the “front” involved in the structure of the grinding mechanism 300 in the present invention refers to the direction of one end where the roller shaft 303a and the hub 303b are connected, and the “rear” is the direction of one end where the roller shaft 303a and the rocker arm 301 are connected.
辊轴303a的外围套设有轴套303j,轴套303j对应于后端盖303i的位置处。 轴套303j与后端盖303i的夹层之间设置有多个第一密封圈303k(第一密封圈303k优选唇形密封圈);后端盖303i的后端通过内六角螺栓固定有限定在第一密封圈303k外侧的压盖303l,用于在轴向上压紧各个第一密封圈303k,防止第一密封圈303k的松脱。The outer periphery of the roller shaft 303a is provided with a shaft sleeve 303j, and the shaft sleeve 303j corresponds to the position of the rear end cover 303i. A plurality of first sealing rings 303k (the first sealing rings 303k are preferably lip-shaped sealing rings) are arranged between the interlayer of the shaft sleeve 303j and the rear end cover 303i; A gland 303l on the outer side of the sealing ring 303k is used for pressing each first sealing ring 303k in the axial direction to prevent the loosening of the first sealing ring 303k.
轴套303j的后端通过销连接有止动挡圈303m,止动挡圈303m通过径向的螺钉固定于辊轴303a的外围;止动挡圈303m与压盖303l的夹层之间设置有第二密封圈303n。The rear end of the shaft sleeve 303j is connected with a retaining ring 303m by a pin, and the retaining ring 303m is fixed on the periphery of the roller shaft 303a by radial screws; Two sealing rings 303n.
轮毂303b的后端固定有环绕在后端盖303i外围的防磨套303o,防磨套303o为斗状结构,用于对上述的密封连接处形成外部的防护。The rear end of the wheel hub 303b is fixed with a wear-resistant sleeve 303o surrounding the periphery of the rear end cover 303i, and the wear-resistant sleeve 303o is a bucket-shaped structure for forming an external protection for the above-mentioned sealed connection.
进一步的,本发明的辊套组件304为模块化设计的装配式结构,能够根据研磨需求组装出不同规格的辊套。具体如下:Further, the roller sleeve assembly 304 of the present invention is an assembled structure of modular design, and can assemble roller sleeves of different specifications according to grinding requirements. details as follows:
如图8~12,辊套组件304包括套于轮毂303b外围的内层套304a、套于内层套304a外围的外层套304b,以及沿周向可拆卸固定在外层套304b外围的多个摩擦块304c;摩擦块304c具有多种规格,各种不同规格的摩擦块304c的外侧面具有不同的表面构造或材质,且每种规格的摩擦块304c均配备有多个。As shown in FIGS. 8-12 , the roller sleeve assembly 304 includes an inner layer sleeve 304a sleeved on the periphery of the hub 303b, an outer layer sleeve 304b sleeved on the periphery of the inner layer sleeve 304a, and a plurality of detachable and fixed outer layer sleeves 304b in the circumferential direction. The friction block 304c; the friction block 304c has various specifications, the outer surfaces of the friction blocks 304c of various specifications have different surface structures or materials, and each specification of the friction block 304c is equipped with a plurality of.
轮毂303b的后端外径大于前端外径,且内层套304a的内侧壁贴合于轮毂303b的外侧壁;内层套304a的后端外径大于前端外径,形成锥面,且外层套304b的内侧壁贴合于内层套304a的外侧壁。The outer diameter of the rear end of the hub 303b is larger than the outer diameter of the front end, and the inner side wall of the inner layer sleeve 304a is fitted to the outer side wall of the hub 303b; the outer diameter of the rear end of the inner layer sleeve 304a is larger than the outer diameter of the front end, forming a conical surface, and the outer layer The inner sidewall of the sleeve 304b is attached to the outer sidewall of the inner layer sleeve 304a.
内层套304a与外层套304b为依次嵌套在轮毂303b外围的锥形套筒结构。The inner sleeve 304a and the outer sleeve 304b are conical sleeve structures nested in sequence on the periphery of the hub 303b.
轮毂303b的前端面上可拆卸地安装有辊套压板303p,且辊套压板303p的外缘按压在内层套304a以及外层套304b的前端,能够实现对内层套304a以及外层套304b的轴向限定,防止松脱。较佳的,辊套压板303p为环形结构,其环绕于前端盖303h的外围,且辊套压板303p通过周向分布的多个内六角螺栓固定在轮毂303b上。A roller sleeve pressing plate 303p is detachably mounted on the front end surface of the hub 303b, and the outer edge of the roller sleeve pressing plate 303p presses the front ends of the inner layer sleeve 304a and the outer layer sleeve 304b. Axial limit to prevent loosening. Preferably, the roller sleeve pressing plate 303p is an annular structure, which surrounds the periphery of the front end cover 303h, and the roller sleeve pressing plate 303p is fixed on the hub 303b by a plurality of hexagon socket head bolts distributed in the circumferential direction.
进一步的,辊套压板303p内侧面的外缘一圈设置为倒角303p-1,且内层套304a以及外层套304b的前端均设置为配合于倒角303p-1的环形坡面P,便于辊套压板303p对内层套304a以及外层套304b的接触配合。Further, the outer edge of the inner side of the roller sleeve pressing plate 303p is set as a chamfer 303p-1, and the front ends of the inner sleeve 304a and the outer sleeve 304b are set to fit the annular slope P of the chamfer 303p-1, This facilitates the contact and fit of the roller sleeve pressing plate 303p to the inner layer sleeve 304a and the outer layer sleeve 304b.
进一步的,外层套304b上沿周向分布有对应于各个摩擦块304c的插槽304b-1;插槽304b-1纵向沿伸,其前端开口,后端封堵;插槽304b-1的外侧设置有通透的缝口304b-2,缝口304b-2的宽度小于插槽304b-1的宽度;且插槽 304b-1与对应的缝口304b-2共同形成一个前端开口、后端封堵的T型槽。Further, slots 304b-1 corresponding to each friction block 304c are distributed on the outer sleeve 304b in the circumferential direction; A transparent slit 304b-2 is provided on the outside, and the width of the slit 304b-2 is smaller than the width of the slot 304b-1; and the slot 304b-1 and the corresponding slit 304b-2 together form a front opening, a rear end Blocked T-slots.
摩擦块304c包括弧形磨擦板304c-1、固定于弧形磨擦板304c-1内侧面上的衔接条304c-2,以及固定于衔接条304c-2上的插板304c-3。The friction block 304c includes an arc-shaped friction plate 304c-1, an engaging strip 304c-2 fixed on the inner surface of the arc-shaped friction plate 304c-1, and a plug plate 304c-3 fixed on the engaging strip 304c-2.
衔接条304c-2的构造配合于缝口304b-2,插板304c-3的构造配合于插槽304b-1,当摩擦块304c通过其上的插板304c-3插入外层套304b上的任一插槽304b-1内时,弧形磨擦板304c-1的内侧面与外层套304b的外侧面相贴合。The structure of the connecting strip 304c-2 is matched with the slit 304b-2, and the structure of the insert plate 304c-3 is matched with the slot 304b-1. When inside any slot 304b-1, the inner side surface of the arc friction plate 304c-1 is abutted with the outer side surface of the outer sleeve 304b.
当各个插槽304b-1内均插入固定有一个对应的摩擦块304c时,各个弧形磨擦板304c-1的两侧边缘能够与相邻弧形磨擦板304c-1的边缘互相衔接贴合,且各个弧形磨擦板304c-1能够依次衔接,共同形成包覆围合在外层套304b外围的锥形套筒结构。When a corresponding friction block 304c is inserted and fixed in each slot 304b-1, the two side edges of each arc-shaped friction plate 304c-1 can be connected to each other with the edges of the adjacent arc-shaped friction plate 304c-1. In addition, each arc-shaped friction plate 304c-1 can be connected in sequence to form a conical sleeve structure enclosing and surrounding the outer sleeve 304b.
进一步的,本发明设定:外层套304b在相邻的插槽304b-1之间形成阻隔柱304b-4。Further, the present invention provides that: the outer sleeve 304b forms a blocking column 304b-4 between the adjacent slots 304b-1.
除其中一个阻隔柱304b-4以外的其他各个阻隔柱304b-4内均设置有周向沿伸且两端通透的弧形通道304b-3。All the other blocking pillars 304b-4 except one of the blocking pillars 304b-4 are provided with arc-shaped channels 304b-3 extending in the circumferential direction and having two transparent ends.
弧形通道304b-3包括互相连通的第一滑动区段304b-31和第二滑动区段304b-32,第二滑动区段304b-32的纵向深度大于第一滑动区段304b-31,且两者的衔接处形成横截面变化的限位台阶面304b-5。The arcuate channel 304b-3 includes a first sliding section 304b-31 and a second sliding section 304b-32 that communicate with each other, the second sliding section 304b-32 having a greater longitudinal depth than the first sliding section 304b-31, and A limiting step surface 304b-5 with changing cross-section is formed at the junction of the two.
各个弧形通道304b-3内滑动设置有弧形滑杆304d,弧形滑杆304d的两端对称设置有楔形插块304d-1,楔形插块304d-1的末端具有受压坡面304d-2,受压坡面304d-2自内向外具有逐渐靠近弧形通道304b-3底面的趋势(也即,受压坡面304d-2自内向外向后倾斜的趋势)。Each arc-shaped channel 304b-3 is slidably provided with an arc-shaped sliding rod 304d, two ends of the arc-shaped sliding rod 304d are symmetrically provided with a wedge-shaped plug 304d-1, and the end of the wedge-shaped plug 304d-1 has a pressure-receiving slope 304d- 2. The pressure-receiving slope surface 304d-2 tends to gradually approach the bottom surface of the arc-shaped channel 304b-3 from the inside to the outside (ie, the pressure-receiving slope surface 304d-2 tends to incline backwards from the inside to the outside).
除其中一个摩擦块304c以外的其他各个摩擦块304c的插板304c-3的其中一侧面上均设置有配合于楔形插块304d-1锁定槽304c-31;或者,为了不区分摩擦块304c,以便于能够随机取用任一摩擦块304c,可以直接将各个摩擦块304c的插板304c-3上均设置锁定槽304c-31。Except for one of the friction blocks 304c, one side of the insert plate 304c-3 of each other friction block 304c is provided with locking grooves 304c-31 which are matched with the wedge-shaped insert block 304d-1; or, in order not to distinguish the friction blocks 304c, In order to be able to take any friction block 304c at random, locking grooves 304c-31 can be directly provided on the inserting plate 304c-3 of each friction block 304c.
优选的,锁定槽304c-31包括配合于受压坡面304d-2的配合坡面A以及位于另一侧的限位平面B。Preferably, the locking grooves 304c-31 include a matching slope A matched with the pressure-receiving slope 304d-2 and a limiting plane B on the other side.
弧形滑杆304d上还固定有伸入第二滑动区段304b-32的外凸块304d-3,且外凸块304d-3与限位台阶面304b-5之间设置有弹性件304e。弹性件304e采用压缩弹簧,对弧形滑杆304d在弧形通道304b-3内的滑动具有复位作用。An outer protrusion 304d-3 extending into the second sliding section 304b-32 is also fixed on the arc-shaped sliding rod 304d, and an elastic member 304e is disposed between the outer protrusion 304d-3 and the limiting step surface 304b-5. The elastic member 304e adopts a compression spring, which has a restoring effect on the sliding of the arc-shaped sliding rod 304d in the arc-shaped channel 304b-3.
未设置弧形通道304b-3的阻隔柱304b-4的两侧所对应的一对摩擦块304c之间通过连接板304f进行连接固定,并使得连接板304f封盖在该阻隔柱304b-4的外围。具体的,连接板304f的两端分别通过螺钉固定在其两侧的摩擦块304c的前端部。A pair of friction blocks 304c corresponding to both sides of the blocking column 304b-4 without the arc-shaped channel 304b-3 are connected and fixed by the connecting plate 304f, so that the connecting plate 304f covers the blocking column 304b-4. peripheral. Specifically, both ends of the connecting plate 304f are respectively fixed to the front ends of the friction blocks 304c on both sides by screws.
当弹性件304e处于自然状态时,弧形滑杆304d上的其中一个楔形插块304d-1的受压坡面304d-2正好全部外露出第二滑动区段304b-32或者部分外露出第二滑动区段304b-32,并延伸至与其邻近的一个插槽304b-1内,且另一个楔形插块304d-1全部收纳在第一滑动区段304b-31内。When the elastic member 304e is in the natural state, the pressing slope 304d-2 of one of the wedge-shaped inserts 304d-1 on the arc-shaped sliding rod 304d just fully exposes the second sliding section 304b-32 or partially exposes the second sliding section 304b-32. The sliding section 304b-32 extends into a slot 304b-1 adjacent thereto, and the other wedge-shaped insert block 304d-1 is all received in the first sliding section 304b-31.
本发明的辊套组件304的装配方式和装配原理为:The assembly method and assembly principle of the roller sleeve assembly 304 of the present invention are as follows:
如图12所示,在外层套304b的各个插槽304b-1内按顺时针方向依次插入摩擦块304c。在逐一穿插摩擦块304c的过程中,当摩擦块304c通过其上的插板304c-3插入外层套304b上对应的插槽304b-1内时,该插板304c-3能够挤压延伸至该插槽304b-1内的楔形插块304d-1的受压坡面304d-2,并推动相应的弧形滑杆304d在其弧形通道304b-3内发生相对的逆时针滑动,使得该弧形滑杆304d的另一个楔形插块304d-1沿逆时针方向插入上一个已经滑入相邻插槽304b-1内的插板304c-3的锁定槽304c-31内……如此,每一个摩擦块304c的插入能够对上一个已经插入的摩擦块304c实现锁定和限位,因此,除最后一个插入的摩擦块304c以外,其他的各个摩擦块304c能够被逐级固定,而最后一个摩擦块304c可以通过连接板304f实现固定,最终完成所有摩擦块304c的组装。As shown in FIG. 12 , the friction blocks 304c are sequentially inserted in the respective slots 304b-1 of the outer sleeve 304b in a clockwise direction. In the process of inserting the friction blocks 304c one by one, when the friction blocks 304c are inserted into the corresponding slots 304b-1 on the outer sleeve 304b through the plug-in plate 304c-3 on the friction block 304c, the plug-in plate 304c-3 can be squeezed and extended to The pressure-receiving slope 304d-2 of the wedge-shaped insert 304d-1 in the slot 304b-1 pushes the corresponding arc-shaped sliding rod 304d to slide relatively counterclockwise in its arc-shaped channel 304b-3, so that the The other wedge-shaped plug 304d-1 of the arc-shaped sliding rod 304d is inserted into the locking groove 304c-31 of the previous plugboard 304c-3 that has been slid into the adjacent groove 304b-1 in the counterclockwise direction. The insertion of one friction block 304c can lock and limit the previous inserted friction block 304c. Therefore, except for the last inserted friction block 304c, other friction blocks 304c can be fixed step by step, while the last friction block 304c can be fixed step by step. The block 304c can be fixed by the connecting plate 304f, and finally the assembly of all the friction blocks 304c is completed.
由于上述的组装过程大体上为各个摩擦块304c的直接插入(锁定过程是自动发生),因此组装简单快速,节约时间。且由于辊套组件304又被分割为多个模块,因此,重量较小,易于人工操作。Since the above-mentioned assembly process is generally the direct insertion of each friction block 304c (the locking process occurs automatically), the assembly is simple and fast, saving time. Moreover, since the roller cover assembly 304 is divided into a plurality of modules, the weight is small, and the manual operation is easy.
本发明的摩擦块304c包括有不同的构造形式(不同摩擦块304c的外表面具有不同的构造/材质),通过在外层套304b的外围选择性安装不同的摩擦块304c能够组装出不同规格和研磨效果的辊套组件304,并能够将该辊套组件304直接安装应用在轮毂303b上,以实现不同的研磨工艺,获得不同的产品质量/产量。因此,能够使得辊套组件304的结构灵活多变,适用性更广;实际拆装更换时,不需要更换研磨机构300整体,安全可靠,节省时间。The friction block 304c of the present invention includes different structural forms (the outer surfaces of different friction blocks 304c have different structures/materials). By selectively installing different friction blocks 304c on the periphery of the outer sleeve 304b, different specifications and grinding can be assembled. The roller sleeve assembly 304 can achieve the effect, and the roller sleeve assembly 304 can be directly installed and applied on the wheel hub 303b to realize different grinding processes and obtain different product quality/yield. Therefore, the structure of the roller cover assembly 304 can be made flexible and changeable, and the applicability is wider; in actual disassembly and replacement, the entire grinding mechanism 300 does not need to be replaced, which is safe, reliable, and time-saving.
优选的,本发明的摩擦块304c至少包括三种:Preferably, the friction block 304c of the present invention includes at least three types:
1、第一种摩擦块304c:其采用42CrMo-A钢一次性锻造而成,其外层表面通过堆焊方式堆焊,耐磨层厚度15-20mm,硬度HRC56-60;1. The first friction block 304c: it is made of 42CrMo-A steel by one-time forging, and its outer surface is surfacing by surfacing, the thickness of the wear-resistant layer is 15-20mm, and the hardness is HRC56-60;
2、第二种摩擦块304c:主要采用金属基符合陶瓷,陶瓷外表面呈蜂窝状结构,减少了表面摩擦力,研磨能力低于第一种;2. The second type of friction block 304c: the metal base is mainly used to meet the ceramic, and the outer surface of the ceramic is in a honeycomb structure, which reduces the surface friction and has a lower grinding capacity than the first type;
3、第三种摩擦块304c:采用高铬铸铁磨材料制成,防裂性、耐磨性和承载负荷能力强于前两者。3. The third friction block 304c: made of high-chromium cast iron abrasive material, the crack resistance, wear resistance and load bearing capacity are stronger than the former two.
实际使用时,各种摩擦块304c的选用可以统一类型或者混搭使用(如间隔交替穿插第一种摩擦块304c与第二种摩擦块304c),如此将获得多种不同的应用模式。In actual use, the selection of various friction blocks 304c can be unified or mixed (eg, the first type of friction block 304c and the second type of friction block 304c are alternately interspersed at intervals), so that a variety of different application modes will be obtained.
实施例2Example 2
通过本发明上述的设备制作圆角石英的加工步骤为:The processing steps of making rounded quartz by the above-mentioned equipment of the present invention are:
一、作业前准备1. Preparation before work
1.1、首先确认磨辊的辊套组件外表面与磨盘上的衬板之间的间隔是否保持2mm的距离(如果没有保持该距离,需要调整符合2mm的要求);1.1. First, confirm whether the distance between the outer surface of the roller sleeve assembly of the grinding roller and the lining plate on the grinding disc is maintained at a distance of 2mm (if the distance is not maintained, it needs to be adjusted to meet the requirements of 2mm);
1.2、准备离子水;1.2. Prepare ionized water;
1.3、启动集尘器;1.3. Start the dust collector;
1.4、保持磨内温度在60℃。1.4. Keep the temperature inside the mill at 60℃.
二、第一次加工工序2. The first processing procedure
2.1、确认磨内温度是否保持在60℃;2.1. Confirm whether the temperature in the mill is kept at 60℃;
2.2、降辊及运转磨盘;2.2. Lowering rollers and running grinding discs;
2.3、投入石英粉(500~1000KG);2.3. Put in quartz powder (500~1000KG);
2.4、按照物料8%的分量比例向磨内喷射离子水(例如:80L水/1000KG物料、64L水/800KG物料、40L水/500KG物料);2.4. Spray ionized water into the mill according to the proportion of 8% of the material (for example: 80L water/1000KG material, 64L water/800KG material, 40L water/500KG material);
2.5、提高磨辊的压力到140kg/cm(5.5kg/cm 2); 2.5. Increase the pressure of the grinding roller to 140kg/cm (5.5kg/cm 2 );
2.6、启动运转1小时40分钟。2.6. Start the operation for 1 hour and 40 minutes.
三、第二次加工工序3. The second processing procedure
3.1、第一次工作完成后;3.1. After the first work is completed;
3.2、降低磨辊的压力到130kg/cm(5.0kg/cm 2); 3.2. Reduce the pressure of the grinding roller to 130kg/cm (5.0kg/cm 2 );
3.3、按照物料2%的分量比例向磨内喷射离子水;3.3. Spray ionized water into the mill according to the proportion of 2% of the material;
3.4、启动磨盘运转40分钟。3.4. Start the grinding disc to run for 40 minutes.
四、第三次加工工序Fourth, the third processing process
4.1、第二次工作完成后;4.1. After the second work is completed;
4.2、降低磨辊的压力到100kg/cm(3.5kg/cm 2); 4.2. Reduce the pressure of the grinding roller to 100kg/cm (3.5kg/cm 2 );
4.3、按照物料2%的分量比例向磨内喷射离子水;4.3. Spray ionized water into the mill according to the proportion of 2% of the material;
4.4、启动磨盘运转40分钟。4.4. Start the grinding disc to run for 40 minutes.
五、干燥及排出工序5. Drying and discharge process
5.1、第三次工作完成后;5.1. After the third work is completed;
5.2、降低磨辊的压力到0kg/cm(0kg/cm 2); 5.2. Reduce the pressure of the grinding roller to 0kg/cm (0kg/cm 2 );
5.3、开启选粉机构,向磨内通入100℃的热气流,并运转磨盘,物料被扬起之后能够被干燥并排出至集尘器。5.3. Turn on the powder selection mechanism, pass hot air of 100°C into the mill, and run the mill. After the material is lifted, it can be dried and discharged to the dust collector.
六、过程检查6. Process inspection
6.1、加工过程中,抽取检测,确认加工情况;用蔡恩杯中间做适当检测。6.1. In the process of processing, extract and test to confirm the processing situation; use the middle of the Caien cup for appropriate testing.
七、筛分程序7. Screening procedure
7.1、确认在振动筛上是否安装了60目和100目的筛网;7.1. Confirm whether 60-mesh and 100-mesh screens are installed on the vibrating screen;
7.2、通过过程测试的合格物料放置于振动筛上;7.2. Qualified materials that pass the process test are placed on the vibrating screen;
7.3、一边启动振动筛,一边投放物料。7.3. While starting the vibrating screen, put materials at the same time.
八、最终检查8. Final inspection
8.1、筛分工作完成后再检查物料是否规范要求,符合规范的物料最终可作为本发明所需制作的圆角石英粉。8.1. After the screening work is completed, check whether the material is required by the specification. The material that meets the specification can finally be used as the rounded quartz powder required by the present invention.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的(例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明 的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangement of the present application shown in the various exemplary embodiments are merely exemplary. Although only a few embodiments have been described in detail in this disclosure, those who refer to this disclosure will readily appreciate that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application are possible (eg, changes in size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (eg, temperature, pressure, etc.), mounting arrangement, use of materials, color, orientation, etc.). For example, elements shown as integrally formed may be constructed of multiple parts or elements, the positions of elements may be inverted or otherwise varied, and the nature or number or positions of discrete elements may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any "mean-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications still falling within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或于实现本发明不相关的那些特征)。Furthermore, in order to provide a concise description of example embodiments, all features of an actual implementation (ie, those that are not relevant to the best mode currently considered for carrying out the invention, or those that are not relevant for carrying out the invention, may not be described in order to provide a concise description of example embodiments) feature).
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It should be appreciated that during the development of any actual implementation, such as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but would be a routine undertaking of design, fabrication, and production without undue experimentation for those of ordinary skill having the benefit of this disclosure .
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

  1. 一种制作圆角石英的设备,其特征在于:包括,A device for making rounded quartz, characterized in that it comprises,
    壳体(100),其包括机架(101)、固定于所述机架(101)上端的下机体(102)、固定于所述下机体(102)上端的中机体(103)以及固定于所述中机体(103)上端的分离器壳体(104);所述下机体(102)、中机体(103)以及分离器壳体(104)三者的内部互相连通;A casing (100) comprising a frame (101), a lower body (102) fixed on the upper end of the frame (101), a middle body (103) fixed on the upper end of the lower body (102), and a lower body (103) fixed on the upper end of the lower body (102) The separator housing (104) at the upper end of the middle body (103); the interiors of the lower body (102), the middle body (103) and the separator housing (104) are communicated with each other;
    回旋承托机构(200),其包括旋转设置于所述下机体(102)内部的磨盘(201)、与所述磨盘(201)的底部进行连接的减速机(202),以及与所述减速机(202)进行传动连接的驱动件(203);A rotary support mechanism (200), comprising a grinding disc (201) rotatably arranged inside the lower body (102), a reducer (202) connected with the bottom of the grinding disc (201), and a reduction gear (202) connected to the bottom of the grinding disc (201). a drive member (203) for the transmission connection of the machine (202);
    研磨机构(300),其包括旋转设置于所述机架(101)上的摇臂(301)、与所述摇臂(301)的下端连接的伸缩件(302),以及旋转连接在所述摇臂(301)上端的磨辊(303);所述磨辊(303)包括与所述摇臂(301)上端进行连接的辊轴(303a)以及旋转连接在所述辊轴(303a)外围的轮毂(303b);所述轮毂(303b)的外围可拆卸地连接有辊套组件(304);所述磨辊(303)伸入所述中机体(103)的内部,并通过其外围的辊套组件(304)与所述磨盘(201)的上表面形成配合;以及,A grinding mechanism (300), comprising a rocker arm (301) rotatably arranged on the frame (101), a telescopic piece (302) connected with the lower end of the rocker arm (301), and a rotatable connection on the A grinding roller (303) at the upper end of the rocker arm (301); the grinding roller (303) includes a roller shaft (303a) connected with the upper end of the rocker arm (301) and rotatably connected to the periphery of the roller shaft (303a) The outer periphery of the hub (303b) is detachably connected with a roller cover assembly (304); the grinding roller (303) extends into the interior of the middle body (103) and passes through the outer periphery of the hub (303b). The roller sleeve assembly (304) is in cooperation with the upper surface of the grinding disc (201); and,
    选粉机构(400),其包括设置于所述分离器壳体(104)内部的分离器动态叶片(401)、设置于所述分离器动态叶片(401)外围的分离器静态叶片(402),以及设置于所述分离器壳体(104)顶部,并与所述分离器动态叶片(401)进行连接的分离器传动组件(403)。A powder sorting mechanism (400), comprising a separator dynamic vane (401) arranged inside the separator housing (104), a separator static vane (402) arranged on the periphery of the separator dynamic vane (401) , and a separator transmission assembly (403) arranged on the top of the separator housing (104) and connected with the separator dynamic vane (401).
  2. 如权利要求1所述的制作圆角石英的设备,其特征在于:所述中机体(103)上倾斜设置有插入所述中机体(103)内部的喂料溜槽(103a);所述喂料溜槽(103a)的下端位于所述磨盘(201)的正上方;所述喂料溜槽(103a)的上端位于所述中机体(103)的外部,且具有进料口(103b)。The equipment for making rounded quartz according to claim 1, characterized in that: the middle body (103) is provided with a feeding chute (103a) inserted into the middle body (103) obliquely; The lower end of the chute (103a) is located just above the grinding table (201); the upper end of the feeding chute (103a) is located outside the middle body (103) and has a feeding port (103b).
  3. 如权利要求1或2所述的制作圆角石英的设备,其特征在于:所述下机体(102)上部的内侧设置有一圈风环(102b),并使得所述下机体(102)与中机体(103)的内部形成连通;The equipment for making rounded quartz according to claim 1 or 2, characterized in that: an air ring (102b) is arranged on the inner side of the upper part of the lower body (102), so that the lower body (102) and the middle The interior of the body (103) forms communication;
    所述风环(102b)的上端设置有调风板(102c);The upper end of the air ring (102b) is provided with an air regulating plate (102c);
    所述下机体(102)的外围设置有内外连通的入风口(102d),所述入风口(102d)位于所述风环(102b)的下方;The outer periphery of the lower body (102) is provided with an air inlet (102d) communicating with the inside and the outside, and the air inlet (102d) is located below the air ring (102b);
    所述分离器壳体(104)上设置有内外通透的出风口(104a),所述出风口 (104a)位于所述分离器动态叶片(401)的上方。The separator housing (104) is provided with an air outlet (104a) that is transparent inside and outside, and the air outlet (104a) is located above the separator dynamic blade (401).
  4. 如权利要求3所述的制作圆角石英的设备,其特征在于:所述磨盘(201)包括具有环形槽的盘体(201a)、沿盘体(201a)周向分布于其环形槽内的多个衬块(201b)、固定于各个衬块(201b)的内端并将其压紧在环形槽内的多个压块(201c),以及设置于所述盘体(201a)外缘的挡料圈(201d);The equipment for making rounded quartz according to claim 3, characterized in that: the grinding disc (201) comprises a disc body (201a) having an annular groove; A plurality of spacers (201b), a plurality of pressing blocks (201c) fixed to the inner end of each spacer (201b) and pressed into the annular groove, and retaining ring (201d);
    所述盘体(201a)底部的外围设置有刮料板(201e),所述刮料板(201e)的下端边缘与所述下机体(102)底板的上表面相齐平,且所述下机体(102)底部的外缘设置有循环出料口(102a)。A scraper (201e) is provided on the periphery of the bottom of the disc body (201a), and the lower edge of the scraper (201e) is flush with the upper surface of the bottom plate of the lower body (102), and the lower The outer edge of the bottom of the body (102) is provided with a circulation outlet (102a).
  5. 如权利要求1、2、4任一所述的制作圆角石英的设备,其特征在于:所述机架(101)的顶部设置有支撑座(101a),所述摇臂(301)旋转设置在所述机架(101)顶部的支撑座(101a)上;The equipment for making rounded quartz according to any one of claims 1, 2, and 4, characterized in that: a support seat (101a) is arranged on the top of the frame (101), and the rocker arm (301) is rotatably arranged on the support seat (101a) at the top of the frame (101);
    所述机架(101)的底部固定有油缸支架(101b);所述伸缩件(302)采用液压杠,所述液压杠的下端铰接在所述油缸支架(101b)上,所述液压杠的上端与所述摇臂(301)的下端铰接;An oil cylinder bracket (101b) is fixed at the bottom of the frame (101); the telescopic member (302) adopts a hydraulic lever, and the lower end of the hydraulic lever is hinged on the oil cylinder bracket (101b), and the hydraulic lever The upper end is hinged with the lower end of the rocker arm (301);
    所述摇臂(301)下端的外侧还连接有缓冲限位装置(305)。A buffer limiting device (305) is also connected to the outer side of the lower end of the rocker arm (301).
  6. 如权利要求5所述的制作圆角石英的设备,其特征在于:所述分离器静态叶片(402)的上端固定于所述分离器壳体(104)的内侧壁上,所述分离器静态叶片(402)的下端固定有内锥体(404);所述内锥体(404)的下端连接有投料管(405);The equipment for making rounded quartz according to claim 5, characterized in that: the upper end of the separator static blade (402) is fixed on the inner side wall of the separator housing (104), and the separator static The lower end of the blade (402) is fixed with an inner cone (404); the lower end of the inner cone (404) is connected with a feeding pipe (405);
    所述投料管(405)的下端口延伸至所述磨盘(201)中心处的正上方;The lower port of the feeding pipe (405) extends to just above the center of the grinding disc (201);
    所述喂料溜槽(103a)的下端口嵌入所述投料管(405)的内部,并使得所述喂料溜槽(103a)与投料管(405)的下端形成连通。The lower port of the feeding chute (103a) is embedded in the inside of the feeding pipe (405), so that the feeding chute (103a) communicates with the lower end of the feeding pipe (405).
  7. 如权利要求1、2、4、6任一所述的制作圆角石英的设备,其特征在于:所述研磨机构(300)沿所述中机体(103)的周向分布有多个,且所述研磨机构(300)区分为主磨辊(M-1)和辅磨辊(M-2)。The equipment for making rounded quartz according to any one of claims 1, 2, 4, and 6, characterized in that: a plurality of said grinding mechanisms (300) are distributed along the circumferential direction of said middle body (103), and The grinding mechanism (300) is divided into a main grinding roller (M-1) and an auxiliary grinding roller (M-2).
  8. 如权利要求6所述的制作圆角石英的设备,其特征在于:所述制作圆角石英的设备还包括输水管(500);The equipment for making rounded quartz according to claim 6, wherein the equipment for making rounded quartz further comprises a water delivery pipe (500);
    所述输水管(500)沿所述内锥体(404)以及投料管(405)的外侧敷设固定,且输水管(500)的一端延伸出所述中机体(103)的外部空间,并能够向所述输水管(500)内注入冷水;所述输水管(500)的另一端延伸至所述投料管(405) 的内部。The water delivery pipe (500) is laid and fixed along the inner cone (404) and the outside of the feeding pipe (405), and one end of the water delivery pipe (500) extends out of the outer space of the middle body (103), and can be Inject cold water into the water delivery pipe (500); the other end of the water delivery pipe (500) extends to the inside of the feeding pipe (405).
  9. 如权利要求1、2、4、6、8任一所述的制作圆角石英的设备,其特征在于:所述辊套组件(304)包括套于所述轮毂(303b)外围的内层套(304a)、套于所述内层套(304a)外围的外层套(304b),以及沿周向可拆卸固定在所述外层套(304b)外围的多个摩擦块(304c);所述摩擦块(304c)具有多种规格,各种不同规格的摩擦块(304c)的外侧面具有不同的表面构造或材质,且每种规格的摩擦块(304c)均配备有多个;The equipment for making rounded quartz according to any one of claims 1, 2, 4, 6, and 8, characterized in that: the roller sleeve assembly (304) comprises an inner layer sleeve sleeved on the periphery of the hub (303b) (304a), an outer layer sleeve (304b) sleeved on the periphery of the inner layer sleeve (304a), and a plurality of friction blocks (304c) detachably fixed on the periphery of the outer layer sleeve (304b) in the circumferential direction; The friction block (304c) has a variety of specifications, the outer surfaces of the friction blocks (304c) of various specifications have different surface structures or materials, and each specification of the friction block (304c) is equipped with a plurality of;
    所述轮毂(303b)的后端外径大于前端外径,且所述内层套(304a)的内侧壁贴合于所述轮毂(303b)的外侧壁;所述内层套(304a)的后端外径大于前端外径,且所述外层套(304b)的内侧壁贴合于所述内层套(304a)的外侧壁;The outer diameter of the rear end of the wheel hub (303b) is larger than the outer diameter of the front end, and the inner side wall of the inner layer sleeve (304a) is attached to the outer side wall of the wheel hub (303b); The outer diameter of the rear end is larger than the outer diameter of the front end, and the inner sidewall of the outer layer sleeve (304b) is attached to the outer sidewall of the inner layer sleeve (304a);
    所述轮毂(303b)的前端面上可拆卸地安装有辊套压板(303p),且辊套压板(303p)的外缘按压在所述内层套(304a)以及外层套(304b)的前端;A roller cover pressing plate (303p) is detachably installed on the front end surface of the wheel hub (303b), and the outer edge of the roller cover pressing plate (303p) is pressed against the inner layer cover (304a) and the outer layer cover (304b). front end;
    所述外层套(304b)上沿周向分布有对应于各个摩擦块(304c)的插槽(304b-1),所述插槽(304b-1)的前端开口,后端封堵;所述插槽(304b-1)的外侧设置有通透的缝口(304b-2),所述缝口(304b-2)的宽度小于所述插槽(304b-1)的宽度;Slots (304b-1) corresponding to each friction block (304c) are distributed on the outer sleeve (304b) along the circumferential direction, and the front end of the slot (304b-1) is open and the rear end is blocked; The outer side of the slot (304b-1) is provided with a transparent slit (304b-2), and the width of the slit (304b-2) is smaller than the width of the slot (304b-1);
    所述摩擦块(304c)包括弧形磨擦板(304c-1)、固定于所述弧形磨擦板(304c-1)内侧面上的衔接条(304c-2),以及固定于所述衔接条(304c-2)上的插板(304c-3);The friction block (304c) comprises an arc-shaped friction plate (304c-1), an engaging strip (304c-2) fixed on the inner surface of the arc-shaped friction plate (304c-1), and a connecting strip (304c-2) fixed on the engaging strip Insert plate (304c-3) on (304c-2);
    所述衔接条(304c-2)配合于所述缝口(304b-2),所述插板(304c-3)配合于所述插槽(304b-1),当所述摩擦块(304c)通过其上的插板(304c-3)插入外层套(304b)上的任一插槽(304b-1)内时,所述弧形磨擦板(304c-1)的内侧面与所述外层套(304b)的外侧面相贴合;The connecting strip (304c-2) is matched with the slot (304b-2), and the insert plate (304c-3) is matched with the slot (304b-1), when the friction block (304c) When the insert plate (304c-3) is inserted into any slot (304b-1) on the outer sleeve (304b), the inner side of the arc-shaped friction plate (304c-1) and the outer The outer sides of the layer cover (304b) are in contact with each other;
    所述外层套(304b)在相邻的插槽(304b-1)之间形成阻隔柱(304b-4);The outer sleeve (304b) forms barrier posts (304b-4) between adjacent slots (304b-1);
    除其中一个阻隔柱(304b-4)以外的其他各个阻隔柱(304b-4)内均设置有周向沿伸且两端通透的弧形通道(304b-3),所述弧形通道(304b-3)包括互相连通的第一滑动区段(304b-31)和第二滑动区段(304b-32),且两者的衔接处形成限位台阶面(304b-5);所述弧形通道(304b-3)内滑动设置有弧形滑杆(304d),所述弧形滑杆(304d)的两端对称设置有楔形插块(304d-1),所述楔形插块(304d-1)的末端设置有受压坡面(304d-2),所述受压坡面(304d-2)自内向 外具有逐渐靠近弧形通道(304b-3)底面的趋势;Except for one of the blocking pillars (304b-4), each of the other blocking pillars (304b-4) is provided with an arc-shaped channel (304b-3) extending in the circumferential direction and having two transparent ends, the arc-shaped channel (304b- 3) It includes a first sliding section (304b-31) and a second sliding section (304b-32) that communicate with each other, and a limiting step surface (304b-5) is formed at the joint of the two; the arc-shaped channel (304b-3) is slidably provided with an arc-shaped sliding rod (304d), and two ends of the arc-shaped sliding rod (304d) are symmetrically provided with wedge-shaped inserts (304d-1), and the wedge-shaped inserts (304d-1) ) is provided with a pressure slope (304d-2) at the end, and the pressure slope (304d-2) has a tendency to gradually approach the bottom surface of the arc-shaped channel (304b-3) from the inside to the outside;
    各个摩擦块(304c)的插板(304c-3)的其中一侧面上均设置有配合于所述楔形插块(304d-1)锁定槽(304c-31);A locking groove (304c-31) fitted to the wedge-shaped insert block (304d-1) is provided on one side surface of the insert plate (304c-3) of each friction block (304c);
    所述弧形滑杆(304d)上固定有伸入所述第二滑动区段(304b-32)的外凸块(304d-3),且所述外凸块(304d-3)与限位台阶面(304b-5)之间设置有弹性件(304e);An outer protrusion (304d-3) extending into the second sliding section (304b-32) is fixed on the arc-shaped sliding rod (304d), and the outer protrusion (304d-3) is connected to the limiter An elastic member (304e) is arranged between the step surfaces (304b-5);
    未设置弧形通道(304b-3)的阻隔柱(304b-4)的两侧所对应的一对摩擦块(304c)之间通过连接板(304f)进行连接固定,并使得连接板(304f)封盖在该阻隔柱(304b-4)的外围;A pair of friction blocks (304c) corresponding to both sides of the blocking column (304b-4) without the arc-shaped channel (304b-3) are connected and fixed by the connecting plate (304f), and the connecting plate (304f) Covering the periphery of the blocking column (304b-4);
    当所述弹性件(304e)处于自然状态时,所述弧形滑杆(304d)上的其中一个楔形插块(304d-1)的受压坡面(304d-2)正好全部外露出所述第二滑动区段(304b-32)或者部分外露出所述第二滑动区段(304b-32),并延伸至与其邻近的一个插槽(304b-1)内,且另一个楔形插块(304d-1)全部收纳在所述第一滑动区段(304b-31)内;When the elastic member (304e) is in a natural state, the pressure slope (304d-2) of one of the wedge-shaped inserts (304d-1) on the arc-shaped sliding rod (304d) just fully exposes the The second sliding section (304b-32) or part of the second sliding section (304b-32) is exposed, and extends into a slot (304b-1) adjacent to it, and the other wedge-shaped insert (304b-1) 304d-1) are all received in the first sliding section (304b-31);
    当所述摩擦块(304c)通过其上的插板(304c-3)插入外层套(304b)上的其中一个插槽(304b-1)内时,该插板(304c-3)能够挤压延伸至该插槽(304b-1)内的楔形插块(304d-1)的受压坡面(304d-2),并推动相应的弧形滑杆(304d)在其弧形通道(304b-3)内发生相对滑动,使得该弧形滑杆(304d)的另一个楔形插块(304d-1)插入上一个已经滑入相邻插槽(304b-1)内的插板(304c-3)的锁定槽(304c-31)内。When the friction block (304c) is inserted into one of the slots (304b-1) on the outer sleeve (304b) through the insert plate (304c-3) on it, the insert plate (304c-3) can squeeze Press the pressure-receiving slope (304d-2) of the wedge-shaped insert (304d-1) extending into the slot (304b-1), and push the corresponding arc-shaped sliding rod (304d) in its arc-shaped channel (304b) -3) Relative sliding occurs in the inside, so that the other wedge-shaped insert (304d-1) of the arc-shaped slide bar (304d) is inserted into the previous insert (304c-) that has been slid into the adjacent slot (304b-1) 3) in the locking groove (304c-31).
  10. 一种采用如权利要求1~9任一所述制作圆角石英的设备的圆角石英制作方法,其特征在于:包括,A method for producing rounded quartz using the equipment for producing rounded quartz according to any one of claims 1 to 9, characterized in that: comprising:
    一、作业前准备1. Preparation before work
    1.1、首先确认磨辊的辊套组件外表面与磨盘上的衬板之间的间隔是否保持2mm的距离,如果没有保持该距离,需要调整符合2mm的要求;1.1. First, confirm whether the distance between the outer surface of the roller sleeve assembly of the grinding roller and the lining plate on the grinding disc is maintained at a distance of 2mm. If the distance is not maintained, it needs to be adjusted to meet the requirements of 2mm;
    1.2、准备离子水;1.2. Prepare ionized water;
    1.3、启动集尘器;1.3. Start the dust collector;
    1.4、保持磨内温度在60℃。1.4. Keep the temperature inside the mill at 60℃.
    二、第一次加工工序2. The first processing procedure
    2.1、确认磨内温度是否保持在60℃;2.1. Confirm whether the temperature in the mill is kept at 60℃;
    2.2、降辊及运转磨盘;2.2. Lowering rollers and running grinding discs;
    2.3、投入500~1000KG的石英粉;2.3. Put in 500~1000KG of quartz powder;
    2.4、按照物料8%的分量比例向磨内喷射离子水;2.4. Spray ionized water into the mill according to the proportion of 8% of the material;
    2.5、提高磨辊的压力到140kg/cm;2.5. Increase the pressure of the grinding roller to 140kg/cm;
    2.6、启动运转1小时40分钟。2.6. Start the operation for 1 hour and 40 minutes.
    三、第二次加工工序3. The second processing procedure
    3.1、第一次工作完成后;3.1. After the first work is completed;
    3.2、降低磨辊的压力到130kg/cm;3.2. Reduce the pressure of the grinding roller to 130kg/cm;
    3.3、按照物料2%的分量比例向磨内喷射离子水;3.3. Spray ionized water into the mill according to the proportion of 2% of the material;
    3.4、启动磨盘运转40分钟。3.4. Start the grinding disc to run for 40 minutes.
    四、第三次加工工序Fourth, the third processing process
    4.1、第二次工作完成后;4.1. After the second work is completed;
    4.2、降低磨辊的压力到100kg/cm;4.2. Reduce the pressure of the grinding roller to 100kg/cm;
    4.3、按照物料2%的分量比例向磨内喷射离子水;4.3. Spray ionized water into the mill according to the proportion of 2% of the material;
    4.4、启动磨盘运转40分钟。4.4. Start the grinding disc to run for 40 minutes.
    五、干燥及排出工序5. Drying and discharge process
    5.1、第三次工作完成后;5.1. After the third work is completed;
    5.2、降低磨辊的压力到0kg/cm;5.2. Reduce the pressure of the grinding roller to 0kg/cm;
    5.3、开启选粉机构,向磨内通入100℃的热气流,并运转磨盘,物料被扬起之后能够被干燥并排出至集尘器。5.3. Turn on the powder selection mechanism, pass hot air of 100°C into the mill, and run the mill. After the material is lifted, it can be dried and discharged to the dust collector.
    六、过程检查6. Process inspection
    6.1、加工过程中,抽取检测,确认加工情况;用蔡恩杯中间做适当检测。6.1. In the process of processing, extract and test to confirm the processing situation; use the middle of the Caien cup for appropriate testing.
    七、筛分程序7. Screening procedure
    7.1、确认在振动筛上是否安装了60目和100目的筛网;7.1. Confirm whether 60-mesh and 100-mesh screens are installed on the vibrating screen;
    7.2、通过过程测试的合格物料放置于振动筛上;7.2. Qualified materials that pass the process test are placed on the vibrating screen;
    7.3、一边启动振动筛,一边投放物料。7.3. While starting the vibrating screen, put materials at the same time.
    八、最终检查8. Final inspection
    8.1、筛分工作完成后再检查物料是否规范要求,符合规范的物料最终可作为本发明所需制作的圆角石英粉。8.1. After the screening work is completed, check whether the material is required by the specification. The material that meets the specification can finally be used as the rounded quartz powder required by the present invention.
PCT/CN2021/110062 2020-12-15 2021-08-02 High-purity round-corner quartz preparation method and device WO2022127131A1 (en)

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