CN113680460B - Sand powder roller mill for high-efficiency preparation of waste concrete recycled sand powder and using method thereof - Google Patents
Sand powder roller mill for high-efficiency preparation of waste concrete recycled sand powder and using method thereof Download PDFInfo
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- CN113680460B CN113680460B CN202110954267.4A CN202110954267A CN113680460B CN 113680460 B CN113680460 B CN 113680460B CN 202110954267 A CN202110954267 A CN 202110954267A CN 113680460 B CN113680460 B CN 113680460B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C15/06—Mills with rollers forced against the interior of a rotary ring, e.g. under spring action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
Description
技术领域technical field
本发明涉及建筑固废再生资源化技术领域,尤其涉及一种废弃混凝土再生砂粉高效制备用砂粉辊磨机及其使用方法。The invention relates to the technical field of building solid waste regeneration and recycling, in particular to a sand powder roller mill for efficient preparation of waste concrete recycled sand powder and a method for using the same.
背景技术Background technique
我国正积极推进废弃混凝土的再生资源化利用并取得一定成效,但以往废弃混凝土的回收利用侧重于再生骨料,废弃混凝土破碎筛分加工粗、细骨料技术与装备已较为成熟,得到认可的工艺主要是两级破碎和一次整形。一级破碎主要采用颚式或旋回式破碎机,二级破碎主要采用圆锥式或反击式破碎机,整形机为立轴冲击破。加工过程中产生的副产品-再生砂级配差、球形度差、棱角多、表面粗糙,组分中含有硬化水泥砂浆,利用其制备的再生混凝土用水量较大、强度低、弹性模量低,而且抗渗性、抗冻性、抗碳化能力、收缩、徐变和抗氯离子渗透性等耐久性能均低于普通混凝土,而且废弃混凝土块在破碎过程中因损伤累积在内部产生大量微裂纹,导致再生砂自身孔隙率大、吸水率大、堆积密度小、压碎指标值高,性能明显劣于天然砂;加工过程中产生的副产品-再生微粉成分波动大、活性低、分散难,在水泥混凝土行业中未得到有效利用。目前再生砂粉主要用于路基回填、填充材料、混凝土砖、砌块等,简单粗放,实质上是一种资源浪费。my country is actively promoting the recycling of waste concrete and has achieved certain results. However, in the past, the recycling of waste concrete focused on recycled aggregates. The technology and equipment for crushing and screening waste concrete to process coarse and fine aggregates have been relatively mature and have been recognized. The process is mainly two-stage crushing and one-stage shaping. Jaw or gyratory crushers are mainly used for primary crushing, cone or impact crushers are mainly used for secondary crushing, and vertical shaft impact crushers are used for shaping machines. The by-products produced in the processing process-poor gradation of recycled sand, poor sphericity, many edges and corners, rough surface, and hardened cement mortar in the components, the recycled concrete prepared by using it has a large water consumption, low strength, and low elastic modulus. Moreover, the durability properties such as impermeability, frost resistance, carbonation resistance, shrinkage, creep and chloride ion penetration resistance are all lower than ordinary concrete, and waste concrete blocks produce a large number of microcracks inside due to damage accumulation during the crushing process. As a result, regenerated sand itself has large porosity, high water absorption, low bulk density, and high crushing index value, and its performance is obviously inferior to natural sand; the by-product produced in the processing process-regenerated micropowder has large fluctuations in composition, low activity, and difficult dispersion. It has not been effectively utilized in the concrete industry. At present, recycled sand powder is mainly used for roadbed backfill, filling materials, concrete bricks, blocks, etc., which is simple and extensive, and is essentially a waste of resources.
随着对废弃混凝土再生利用研究的不断深入和发展,破碎加工再生骨料过程中产生的约30-40%废弃混凝土砂粉由于品质低未得到有效利用的难题也逐渐受到关注。围绕废弃混凝土全组分再生利用,从矿石加工、水泥粉磨等行业引入部分破碎、研磨和分选工艺与装备,如德国哈兹马克(Hazemag)用于废弃混凝土破碎的冲击式和锤式破碎机;法国巴比特雷斯(Babbitless)的超细碎圆锥破碎机和日本栗本(Kurimoto)铁工所的顶部单杠圆锥破碎机主要用于细碎制砂。现有装备仍以适用于同质物料的冲击/反击破碎为主,导致骨料产生大量的微裂纹、再生砂粉活性低、再生砂粉吸水性强、骨料强度低、环境污染严重等众多难题,未从废弃混凝土各组分有效分离角度进行技术创新和设备功能的提升。同时再生砂粉表面包裹部分残留的水泥浆,导致再生砂吸水率大、级配差、密度小,再生微粉活性低,产品质量差,同时缺乏废弃混凝土砂-浆颗粒高效剥离与整形的技术与装备。With the continuous deepening and development of the research on the recycling of waste concrete, about 30-40% of the waste concrete sand powder produced in the process of crushing and processing recycled aggregates has not been effectively utilized due to its low quality. Focusing on the recycling of all components of waste concrete, some crushing, grinding and sorting processes and equipment are introduced from ore processing, cement grinding and other industries, such as the impact and hammer crushing used by Hazemag in Germany for waste concrete crushing The ultra-fine crushing cone crusher of Babbitless in France and the top horizontal bar cone crusher of Kurimoto Iron Works in Japan are mainly used for fine crushing sand making. The existing equipment is still mainly suitable for impact/counter-attack crushing of homogeneous materials, resulting in a large number of micro-cracks in the aggregate, low activity of recycled sand powder, strong water absorption of recycled sand powder, low aggregate strength, and serious environmental pollution. Problems, technical innovation and equipment function improvement have not been carried out from the perspective of effective separation of waste concrete components. At the same time, part of the residual cement slurry is wrapped on the surface of recycled sand powder, resulting in high water absorption rate, poor gradation, low density of recycled sand, low activity of recycled micropowder, and poor product quality. equipment.
近年来,我国建筑业的蓬勃发展,建筑材料的需求量急剧增加。在混凝土原材料中,骨料占混凝土总量的75%左右,而骨料的来源主要是开山取石,经加工形成砂石料,或者直接挖取河道中的砂、卵石及砾石,使自然环境遭到严重破坏。另外,我国天然砂石资源分布不均,部分区域砂石极度匮乏。因此,随着国家对环境保护和城市矿产资源的重视,废弃混凝土砂粉再生利用将是城市矿产资源布局的一项重要内容,亟需开发一种废弃混凝土再生砂粉高效制备技术与装备,实现绿色、节能、大规模化生产,既可促进废弃混凝土的全组分、高品质利用,又可有效缓解建设工程用砂和矿物掺合料资源的短缺,符合国家可持续发展的重大需求。In recent years, with the vigorous development of my country's construction industry, the demand for building materials has increased dramatically. In concrete raw materials, aggregate accounts for about 75% of the total amount of concrete, and the source of aggregate is mainly to excavate rocks from mountains, which are processed into sand and gravel, or directly excavated sand, pebbles and gravel from the river, which damages the natural environment. Serious destruction. In addition, the distribution of natural sand and gravel resources in my country is uneven, and sand and gravel are extremely scarce in some areas. Therefore, with the country's emphasis on environmental protection and urban mineral resources, the recycling of waste concrete sand powder will be an important part of the layout of urban mineral resources. It is urgent to develop a high-efficiency preparation technology and equipment for waste concrete recycled sand powder to realize Green, energy-saving, and large-scale production can not only promote the full-component, high-quality utilization of waste concrete, but also effectively alleviate the shortage of sand and mineral admixture resources for construction projects, which meets the major needs of the country's sustainable development.
立磨作为一种高效节能的料层粉磨设备,在水泥、电力、非矿等行业及工业废渣处理方面得到广泛应用,它是采用磨盘带动磨辊相互运动、颗粒在磨盘上形成料层受到挤压力后,颗粒与颗粒之间受到挤压、剪切作用力而破碎,物料在磨辊滚动过程中受到多次研磨,颗粒圆形度较好,而且立磨的破碎研磨能源利用效率高于圆锥式破碎机的料层破碎、高于球磨机的单颗粒破碎,因此,立磨作为粉磨设备生产细粉被广泛接受和应用。但作为更高效节能的粉磨设备,用于废弃混凝土高品质再生砂粉高效制备,从料层选择性粉碎的原理上分析是可行的,需要对原有立磨从原理上进行创新、从结构及功能上进行创新设计,拟解决再生砂级配差、球形度差、表面包裹大量硬化水泥浆体、自身孔隙率大、吸水率大、堆积密度小、压碎指标值高和再生微粉成分波动大、活性低、分散难等难题。As a high-efficiency and energy-saving material layer grinding equipment, the vertical mill is widely used in cement, electric power, non-mining and other industries and industrial waste treatment. After the extrusion force, the particles are crushed by extrusion and shear force between the particles, and the material is ground many times during the rolling process of the grinding roller, the roundness of the particles is better, and the crushing and grinding energy utilization efficiency of the vertical mill is high Because of the crushing of the material layer of the cone crusher and higher than the single particle crushing of the ball mill, the vertical mill is widely accepted and used as a grinding equipment to produce fine powder. However, as a more efficient and energy-saving grinding equipment, it is feasible to efficiently prepare high-quality recycled sand powder from waste concrete. It is feasible to analyze the principle of selective crushing of the material layer. It is necessary to innovate the original vertical mill in principle and in terms of structure. In terms of function and function, innovative design is planned to solve the problem of poor gradation of regenerated sand, poor sphericity, large amount of hardened cement paste on the surface, large porosity, high water absorption, low bulk density, high crushing index value and fluctuations in the composition of regenerated fine powder. Large, low activity, difficult to disperse and other problems.
发明内容Contents of the invention
本发明目的就是为了弥补已有技术的缺陷,提供一种废弃混凝土再生砂粉高效制备用砂粉辊磨机及其使用方法,取代传统的破碎方式(如颚破、反击破、立轴冲击破、圆锥破、对辊破、球磨机等),采用该装备可实现高品质再生砂和高活性再生微粉的大规模化生产,具有高稳定性、低能耗、长寿命等优点,既可满足不同的建设工程用砂的需求,又可替代部分矿物掺合料,缓解天然河砂和矿物掺合料资源的短缺,提高废弃混凝土资源的再生利用水平。The purpose of the present invention is to make up for the defects of the prior art, to provide a sand powder roller mill for the efficient preparation of waste concrete recycled sand powder and its use method, to replace the traditional crushing methods (such as jaw breaking, impact breaking, vertical shaft impact breaking, Cone crusher, roller crusher, ball mill, etc.), the equipment can realize large-scale production of high-quality regenerated sand and high-activity regenerated micropowder. It has the advantages of high stability, low energy consumption, and long life. The demand for engineering sand can also replace some mineral admixtures, alleviate the shortage of natural river sand and mineral admixture resources, and improve the recycling level of waste concrete resources.
本发明充分利用砂粉表面包裹水泥浆造成其硬度、脆性、易磨性、热膨胀系数等物性差异,根据砂-浆界面粘结强度,基于多维力场作用下料层选择性粉碎原理,采用加热、粉碎、剥离、磋磨、整形、打散等方法,加热使包裹在砂表面的水泥浆体进行脱水、脆化,产生裂隙;挤压力直接施加到物料颗粒上,由于粉碎力在物料之间传递,大块物料直接被压碎,细碎物料受挤压后形成料床,进行颗粒群间粉碎;对被压实的料层进一步施加挤压力和剪切力,料层颗粒群里硬度低的物料首先被粉碎,最硬的物料形成再生砂;再进一步对剥离后的颗粒群施加摩擦力进行磋磨、整形,实现废弃混凝土砂-浆颗粒高效剥离,砂-浆剥离效率达到90%以上,提高再生砂的表观密度,降低再生砂的吸水率,提高再生砂和再生微粉的品质。The invention makes full use of the differences in physical properties such as hardness, brittleness, grindability, and thermal expansion coefficient caused by the surface of sand powder wrapped with cement slurry. According to the bond strength of the sand-slurry interface, based on the principle of selective crushing of the material layer under the action of a multi-dimensional force field, heating is used. , crushing, peeling, grinding, shaping, breaking up and other methods, heating the cement paste wrapped on the sand surface to dehydrate, embrittle, and produce cracks; the extrusion force is directly applied to the material particles, because the crushing force is between the materials The bulk material is directly crushed, and the finely crushed material is squeezed to form a material bed for crushing between particle groups; further applying extrusion force and shear force to the compacted material layer, the hardness of the particle group in the material layer The low-grade material is crushed first, and the hardest material forms reclaimed sand; then the friction force is applied to the peeled particle group to carry out grinding and shaping, so as to realize the efficient peeling of waste concrete sand-slurry particles, and the sand-slurry peeling efficiency reaches 90%. Above, increase the apparent density of reclaimed sand, reduce the water absorption rate of reclaimed sand, and improve the quality of reclaimed sand and regenerated micropowder.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种废弃混凝土再生砂粉高效制备用砂粉辊磨机,包括有废弃混凝土砂-浆颗粒加热及喂料装置和废弃混凝土砂-浆颗粒剥离及整形机构;A sand powder roller mill for high-efficiency preparation of waste concrete recycled sand powder, including a waste concrete sand-slurry particle heating and feeding device, and a waste concrete sand-slurry particle stripping and shaping mechanism;
所述的废弃混凝土砂-浆颗粒加热及喂料装置对入磨前的砂-浆颗粒进行加热,并调控砂粉的通过量进行连续喂料;The waste concrete sand-slurry particle heating and feeding device heats the sand-slurry particles before entering the mill, and controls the throughput of sand powder for continuous feeding;
所述的废弃混凝土砂-浆颗粒剥离及整形机构对加热后的废弃混凝土砂-浆颗粒群,进行选择性料层粉碎,对包裹在砂粒表面的水泥浆体进行分相、剥离,再将颗粒状的水泥浆体被磋磨成细粉,磨掉砂粒上突出的棱角和边缘,通过筛选,分选出再生粗砂、再生中砂、再生细砂和再生细粉。The waste concrete sand-slurry particle peeling and shaping mechanism performs selective material layer crushing on the heated waste concrete sand-slurry particle group, phase-separates and peels the cement paste wrapped on the surface of the sand particles, and then separates the particles The shaped cement paste is ground into fine powder, and the protruding corners and edges of the sand grains are ground off, and the regenerated coarse sand, regenerated medium sand, regenerated fine sand and regenerated fine powder are sorted out through screening.
所述的废弃混凝土砂-浆颗粒加热及喂料装置包括有逆向折流高效加热器和喂料器,逆向折流高效加热器位于喂料器上方并通过法兰相连;The waste concrete sand-slurry particle heating and feeding device includes a reverse baffle high-efficiency heater and a feeder, and the reverse baffle high-efficiency heater is located above the feeder and connected by a flange;
所述的逆向折流高效加热器包括有加热室壳体、散料阶梯篦板、移动式折流板和保温层;所述的加热室壳体的顶部设有喂料口和出风口一,底部设有物料集料斗,中部设有倾斜的进风口,所述喂料口与集料斗、进风口与出风口一的中心的两条连线呈X型分布;所述的多个散料阶梯篦板自上而下均匀布置在喂料口下方靠近加热室壳体进风口侧,各个散料阶梯篦板与水平面呈现一定的夹角,采用插入式方法连接在加热室壳体上;所述的移动式折流板布置在出风口一下方,由多个折流板自上而下均布并与两侧侧板组成一体,各个折流板与水平面呈现一定的夹角,且倾斜方向与散料阶梯篦板相反且一一对应成75°~105°的夹角,两侧侧板通过螺栓与加热室壳体上多组水平槽型孔相连;所述的保温层敷设在加热室壳体外部;The reverse baffle high-efficiency heater includes a heating chamber shell, a bulk material stepped grate plate, a movable baffle plate and an insulating layer; the top of the heating chamber shell is provided with a feeding port and an air outlet, There is a material collection hopper at the bottom, and an inclined air inlet in the middle. The two connecting lines between the feeding inlet and the collecting hopper, the air inlet and the center of the air outlet are distributed in an X shape; the multiple bulk material ladders The grate plates are evenly arranged from top to bottom below the feeding port and close to the air inlet side of the heating chamber shell, and each bulk material stepped grate plate has a certain angle with the horizontal plane, and is connected to the heating chamber shell by a plug-in method; The mobile baffles are arranged below the air outlet, and consist of multiple baffles that are evenly distributed from top to bottom and integrated with the side panels on both sides. Each baffle has a certain angle with the horizontal plane, and the inclination direction The stepped grate plates for bulk materials are opposite and correspond to each other at an angle of 75°-105°. The side plates on both sides are connected with multiple sets of horizontal groove holes on the heating chamber shell through bolts; the insulation layer is laid on the heating chamber shell. outside the body;
所述的喂料器包括上料管、下料管和调节螺栓;所述的上料管设置在加热室壳体集料斗下方,并通过法兰连接;所述的下料管套装在上料管下部,通过多个所述的调节螺栓与法兰相连。The feeder includes a feeding pipe, a feeding pipe and an adjusting bolt; the feeding pipe is arranged under the collecting hopper of the heating chamber shell and is connected by a flange; the feeding pipe is set on the feeding The lower part of the pipe is connected with the flange through a plurality of said adjusting bolts.
所述的废弃混凝土砂-浆颗粒剥离及整形机构包括有整体底座、主传动装置、机架、下壳体、磨盘、多个磨辊、传动臂、加压装置、限位装置和上壳体。The waste concrete sand-slurry particle stripping and shaping mechanism includes an integral base, a main transmission device, a frame, a lower casing, a grinding disc, a plurality of grinding rollers, a transmission arm, a pressurizing device, a limiting device and an upper casing .
所述的整体底座包括主减速机底座和机架底座,两两通过螺栓连接或焊接为一整体;所述的整体底座位于混凝土基础上,并采用地脚螺栓埋入基础孔中灌浆固定;The integral base includes a main reducer base and a frame base, two of which are connected by bolts or welded as a whole; the integral base is located on the concrete foundation, and is fixed by grouting embedded in the foundation hole with anchor bolts;
所述的主传动装置包括主电机底座、主电机、联轴器、主减速机和变频器,所述的主电机底座位于混凝土基础上,并采用地脚螺栓埋入基础孔中灌浆固定;所述的主电机安装在主电机底座上,且主电机输出轴在水平方向通过联轴器与主减速机输入轴进行轴向连接;所述的主减速机位于主减速机底座上,所述的主减速机的垂直方向输出推力盘与磨盘下平面通过法兰连接;所述的变频器与主电机通过电缆相连。The main transmission device includes a main motor base, a main motor, a shaft coupling, a main reducer and a frequency converter. The main motor base is located on a concrete foundation, and is fixed by grouting embedded in the foundation hole with anchor bolts; The main motor described above is installed on the base of the main motor, and the output shaft of the main motor is axially connected with the input shaft of the main reducer through a coupling in the horizontal direction; the described main reducer is located on the base of the main reducer, and the The vertical output thrust plate of the main reducer is connected to the lower plane of the grinding plate through a flange; the frequency converter is connected to the main motor through a cable.
所述的机架至少有三个,所述的机架位于机架底座上,通过地脚螺栓固定在混凝土基础上;所述的下壳体位于机架上平面上,通过下壳体支腿与机架上平面相连,所述的下壳体的底边内部设为槽口向上的环形槽;在所述下壳体的环形槽底面上设置有出料口。There are at least three frames, and the frames are located on the base of the frame and fixed on the concrete foundation through anchor bolts; the lower shell is located on the upper plane of the frame, and the legs of the lower shell are connected with The upper plane of the frame is connected, and the bottom of the lower casing is provided with an annular groove with an upward notch; a discharge port is arranged on the bottom surface of the annular groove of the lower casing.
所述的磨盘包括盘座、衬板、动锥、挡料圈、刮料架和刮料板,所述的磨盘位于下壳体内环形槽和主减速机输出推力盘上方;所述的盘座为一转动体,盘座上部内凹面固定有多块内低外高的耐磨衬板,所述耐磨衬板围合成盘形粉磨轨道,所述的盘座下部穿过下壳体的环形槽围合的环孔,盘座下部底面与主减速机的输出推力盘固定连接;所述的动锥位于盘座上部侧面,与盘座上部外凸面固定连接,动锥为整体式或分体式,动锥的圆锥角度为30°~60°,表面复合有耐磨衬,所述的挡料圈位于动锥上平面上,并与动锥相连;所述的刮料架位于盘座上部的下平面下方,并与盘座固定连接,所述的多块刮料板与刮料架连接;所述的喂料器位于磨盘上方。The grinding disc includes a disc seat, a lining plate, a moving cone, a retaining ring, a scraper frame and a scraper plate, and the grinding disc is located above the annular groove in the lower casing and the output thrust disc of the main reducer; the disc seat It is a rotating body, and the inner concave surface of the upper part of the disc base is fixed with a plurality of wear-resistant lining plates with low inside and high outside. The wear-resistant lining plates surround a disc-shaped grinding track, and the lower part of the disc base passes through the bottom of the lower shell. The annular hole enclosed by the annular groove, the bottom surface of the lower part of the disc seat is fixedly connected with the output thrust disc of the main reducer; the movable cone is located on the upper side of the disc seat, and is fixedly connected with the outer convex surface of the upper part of the disc seat. The movable cone is integral or divided. Body type, the cone angle of the moving cone is 30°-60°, and the surface is compounded with a wear-resistant lining. The retaining ring is located on the upper plane of the moving cone and connected with the moving cone; the scraper is located on the upper part of the disc seat Below the lower plane, and fixedly connected with the disc base, the plurality of scraper plates are connected with the scraper frame; the feeder is located above the grinding disc.
每个所述的磨辊位于磨盘上方,每个磨辊轴向中心线与水平面倾角不大于12°,每个磨辊在水平面上互为等角度、等距离布置;所述的磨辊的一端固定有研磨体辊套,所述的辊套的研磨面呈圆弧形,圆弧形外表面复合有耐磨衬;所述的磨辊的另一端与传动臂固定连接;所述的磨辊在磨盘上的总投影面积为粉磨轨道面积的60~70%;Each of the grinding rollers is located above the grinding disc, and the inclination angle between the axial centerline of each grinding roller and the horizontal plane is not more than 12°, and each grinding roller is arranged at an equal angle and equidistant from each other on the horizontal plane; one end of the grinding rollers The grinding body roller cover is fixed, the grinding surface of the roller cover is arc-shaped, and the arc-shaped outer surface is compounded with a wear-resistant lining; the other end of the grinding roller is fixedly connected with the transmission arm; the grinding roller The total projected area on the grinding disc is 60-70% of the area of the grinding track;
所述的传动臂安装在机架上平面上,包括摇臂、动臂、横轴、轴承座、轴承和止推装置,所述摇臂和动臂通过横轴和柱销连接,所述横轴通过2个轴承支撑在轴承座上,所述轴承座与机架上平面、下壳体支腿连接为一体,所述止推装置一部分固定在横轴一个端面上,一部分固定在轴承座一个端面上;The transmission arm is installed on the upper plane of the frame, and includes a rocker arm, a boom, a cross shaft, a bearing seat, a bearing and a thrust device, and the rocker arm and the boom are connected by a cross shaft and a pin, and the cross shaft The shaft is supported on the bearing seat by two bearings, and the bearing seat is connected with the upper plane of the frame and the legs of the lower housing as a whole. A part of the thrust device is fixed on one end surface of the horizontal shaft, and a part is fixed on one end of the bearing seat. end face;
所述的加压装置包括油缸、加压底座、液压系统、蓄能器及管道,所述的加压装置位于传动臂的下方,所述的油缸的头部耳环通过销轴与动臂下孔相连,所述的油缸的缸体通过销轴与所述的加压底座相连,所述的加压底座位于机架底座上,通过地脚螺栓固定在混凝土基础上,所述的液压系统加压油路通过蓄能器及管道与油缸有杆腔相连,抬辊油路通过管道与油缸无杆腔相连;The pressurizing device includes an oil cylinder, a pressurized base, a hydraulic system, an accumulator and a pipeline. The pressurizing device is located under the transmission arm, and the head earring of the oil cylinder passes through the pin shaft and the lower hole of the boom. connected, the cylinder body of the oil cylinder is connected with the pressurized base through a pin shaft, the pressurized base is located on the frame base, and is fixed on the concrete foundation through anchor bolts, and the hydraulic system is pressurized The oil circuit is connected with the rod cavity of the oil cylinder through the accumulator and the pipeline, and the oil circuit of the lifting roller is connected with the rodless cavity of the oil cylinder through the pipeline;
所述的限位装置位于动臂外侧,安装在机架内部立板上,限位装置内设置有多组碟簧;The limiting device is located on the outside of the boom and installed on the vertical plate inside the frame, and multiple sets of disc springs are arranged in the limiting device;
所述的上壳体包括壳体、磨辊门、盖板和定锥,所述的壳体位于下壳体上方,呈圆柱形,并与下壳体连接,所述的壳体开有供磨辊自由翻进和翻出的磨辊门,所述的盖板位于壳体上方,并与壳体连接,支撑逆向折流高效加热器和喂料器,所述的盖板上设置有出风口二;所述的定锥设置在上壳体的下部,环绕在磨盘的动锥周围,定锥为分体式,位置上下可调,每件分体定锥断面之间距离为40mm~80mm,定锥磋磨面复合有耐磨衬。The upper casing includes a casing, a grinding roller door, a cover plate and a fixed cone. The casing is located above the lower casing, is cylindrical, and is connected with the lower casing. The casing is provided with a The grinding roller door can be turned in and out freely. The cover plate is located above the shell and connected with the shell to support the reverse baffle high-efficiency heater and feeder. The cover plate is provided with an outlet Tuyere 2: The fixed cone is set at the lower part of the upper shell and surrounds the movable cone of the grinding table. The fixed cone is split and its position can be adjusted up and down. The distance between the sections of each split fixed cone is 40mm-80mm. The grinding surface of the fixed cone is compounded with a wear-resistant lining.
所述的主传动装置中,通过变频器调节主电机工作频率的方式来控制磨盘转速;所述的挡料圈高度为5~40mm且高度可调,控制废弃混凝土砂粉在磨盘上的滞留时间达到30~60秒。In the main transmission device, the rotating speed of the grinding disc is controlled by adjusting the operating frequency of the main motor through a frequency converter; the height of the retaining ring is 5-40mm and adjustable, and the residence time of waste concrete sand powder on the grinding disc is controlled. Reach 30-60 seconds.
一种废弃混凝土再生砂粉高效制备用砂粉辊磨机的使用方法,具体包括如下步骤:A method for using a sand powder roller mill for efficient preparation of waste concrete recycled sand powder, specifically comprising the following steps:
步骤一、加热与喂料:向所述的逆向折流高效加热器的进风口通入100℃~300℃热风,经破碎后的废弃混凝土砂-浆颗粒自上而下进入所述的加热室壳体内,在散料阶梯篦板上均匀分布,从热风炉内引入热风自下而上进入所述的加热室壳体内,砂粉与热风在散料阶梯篦板和移动式折流板之间呈X型交叉逆向流动,对入磨砂-浆颗粒进行快速加热,蒸发颗粒表面水分,并使包裹在砂表面的水泥浆体进行脱水、脆化,产生裂隙,调节下料管与磨盘的间距来调控砂粉的通过量,并进行连续喂料;Step 1. Heating and feeding: Introduce hot air at 100°C to 300°C into the air inlet of the reverse baffle high-efficiency heater, and the crushed waste concrete sand-slurry particles enter the heating chamber from top to bottom In the shell, it is evenly distributed on the stepped grate plate of the bulk material, and the hot air is introduced from the hot blast furnace into the heating chamber shell from bottom to top, and the sand powder and hot air are between the stepped grate plate of the bulk material and the movable baffle plate It is X-shaped cross-reverse flow, rapidly heats the sand-slurry particles, evaporates the water on the surface of the particles, and dehydrates and embrittles the cement paste wrapped on the sand surface, resulting in cracks. Adjust the distance between the feeding pipe and the grinding disc. Regulate the throughput of sand powder and carry out continuous feeding;
步骤二、粉碎与剥离:启动主电机,主电机通过主减速机带动磨盘转动,通过变频器调节主电机转速及磨盘转速,待磨盘转速达到要求即停止调节,保持磨盘转速恒定;通过磨辊加压装置的液压油缸拉动动臂的下端,带动磨辊进行旋转,使磨辊辊套与磨盘衬板之间形成多维力场合理分布的挤压区与剥离区;Step 2. Crushing and stripping: start the main motor, the main motor drives the millstone to rotate through the main reducer, adjust the speed of the main motor and the millstone through the frequency converter, stop the adjustment when the millstone speed meets the requirements, and keep the millstone speed constant; The hydraulic oil cylinder of the pressing device pulls the lower end of the boom to drive the grinding roller to rotate, so that a squeezing zone and a peeling zone with a multi-dimensional force field reasonably distributed are formed between the grinding roller sleeve and the grinding disc liner;
加热后的废弃混凝土砂-浆颗粒落在磨盘中心,在旋转磨盘产生的离心力作用下向磨盘边缘移动,进入粉磨轨道,形成料层;废弃混凝土砂-浆颗粒进入砂-浆剥离装置,颗粒群受到磨辊辊套和磨盘衬板的挤压、剪切、摩擦多维力场的作用进行选择性粉碎,由于原生砂硬度高且包裹在砂粒表面的水泥浆体加热后脱水、脆化并产生裂隙,通过对料层厚度、磨辊液压力和磨盘转速优化调控,利用料层内颗粒群分层运动时产生的速度差及各组分硬度、脆性及易磨性物性差异,对包裹在砂粒表面的水泥浆体进行分相、剥离,形成粗砂(2.36~4.75mm)、中砂(1.18~2.36mm)、细砂(0.075~1.18mm)和细粉(﹤0.075mm),剥离后的物料在离心力作用下继续向磨盘边缘移动,进入磋磨与整形工序;The heated waste concrete sand-slurry particles fall on the center of the grinding disc, move to the edge of the grinding disc under the centrifugal force generated by the rotating grinding disc, and enter the grinding track to form a material layer; the waste concrete sand-slurry particles enter the sand-slurry stripping device, and the particles The group is selectively crushed by the extrusion, shearing and frictional multi-dimensional force fields of the grinding roller sleeve and the grinding disc liner. Due to the high hardness of the primary sand and the cement paste wrapped on the surface of the sand grains, it is dehydrated, embrittled and produced after heating. Cracks, by optimizing and controlling the thickness of the material layer, the hydraulic pressure of the grinding roller and the rotational speed of the grinding disc, using the speed difference generated by the layered movement of the particle group in the material layer and the differences in the hardness, brittleness and grindability of each component, the sand particles wrapped in the The cement paste on the surface is phase-separated and peeled off to form coarse sand (2.36-4.75mm), medium sand (1.18-2.36mm), fine sand (0.075-1.18mm) and fine powder (﹤0.075mm). Under the action of centrifugal force, the material continues to move to the edge of the grinding disc, and enters the grinding and shaping process;
步骤三、磋磨与整形:剥离后的粗砂(2.36~4.75mm)、中砂(1.18~2.36mm)、细砂(0.075~1.18mm)中仍然含有一部分颗粒状的水泥浆体未被碾磨成细粉,且一些砂粒的表面仍然包裹着部分水泥浆体,所述的动锥与定锥组成同心磋磨型腔,同心磋磨型腔分为楔形区和平行区,楔形区最小啮合角为20°~22°,平行区垂直距离为10mm~35mm且可调节;从砂-浆剥离装置进行选择性粉碎后的物料在离心力和重力的作用下进入同心磋磨型腔内,受到中速(4~8m/s)旋转的动锥的挤压、剪切及摩擦力作用,同时以不同粒径的砂粒作为研磨体对砂-浆和水泥浆体再次进行料层颗粒间摩擦,使得包裹在砂粒表面的部分水泥浆体被磨掉,同时颗粒状的水泥浆体被磋磨成细粉;由于不同粒径的砂粒间的相互磋磨,砂粒上突出的棱角和边缘被磨掉,实现对砂粒整形;Step 3. Grinding and shaping: the peeled coarse sand (2.36-4.75mm), medium sand (1.18-2.36mm), and fine sand (0.075-1.18mm) still contain a part of granular cement paste that has not been ground Grind into fine powder, and the surface of some sand particles is still covered with part of the cement paste. The movable cone and the fixed cone form a concentric grinding cavity. The concentric grinding cavity is divided into a wedge-shaped area and a parallel area. The wedge-shaped area has the smallest mesh The angle is 20°~22°, the vertical distance of the parallel zone is 10mm~35mm and can be adjusted; the material after selective crushing from the sand-slurry stripping device enters the concentric grinding cavity under the action of centrifugal force and gravity, and is subjected to The extrusion, shearing and friction of the moving cone rotating at a high speed (4 ~ 8m/s), and at the same time, the sand particles of different particle sizes are used as the grinding body to rub the sand-slurry and cement slurry again between the particles of the material layer, so that Part of the cement paste wrapped on the surface of the sand grains is ground off, and at the same time, the granular cement paste is ground into a fine powder; due to the mutual grinding between sand grains of different particle sizes, the protruding corners and edges on the sand grains are ground off, Realize sand shaping;
步骤四、打散与外排:剥离及整形后的再生砂粉落入环形集料槽,在旋转刮料板的离心撞击作用下使结团的物料松散,进一步去除粘附在砂粒表面的细粉,并从出料口全部排出,再通过风选和筛选,分选出再生粗砂(2.36~4.75mm)、再生中砂(1.18~2.36mm)、再生细砂(0.075~1.18mm)和再生细粉(﹤0.075mm),大于4.75mm砂-浆颗粒继续回砂粉辊磨机进行粉碎-剥离。Step 4. Dispersion and discharge: The regenerated sand powder after peeling and shaping falls into the ring-shaped collection tank, and the clumped materials are loosened under the centrifugal impact of the rotating scraper, and the fine particles adhering to the surface of the sand particles are further removed. powder, and all discharged from the discharge port, and then through winnowing and screening, regenerated coarse sand (2.36 ~ 4.75mm), regenerated medium sand (1.18 ~ 2.36mm), regenerated fine sand (0.075 ~ 1.18mm) and Regenerated fine powder (﹤0.075mm), sand-slurry particles larger than 4.75mm continue to return to the sand powder roller mill for crushing-stripping.
本发明的优点是:The advantages of the present invention are:
1、本发明有效地解决了基于非选择性单颗粒粉碎原理的冲击式破碎机制备系统生产的再生砂粉级配差、吸水率大、活性低等性能差的难题。本发明所述的砂粉辊磨是基于多维力场作用下选择性料层粉碎原理设计的,废弃混凝土砂粉通过加热脱去砂-浆表面水分,并使包裹在砂表面的水泥浆体进行脱水、脆化,产生裂隙;进入砂粉辊磨后,通过调整磨内物料通过量、磨盘转速、辊磨压力、挡料圈高度,同时调节动锥与定锥磋磨间隙等,砂-浆颗粒在料层内多次受到挤压、剪切、摩擦等多维力场的作用,使砂与浆发生剥离,同时产生再生砂与细粉,实现砂-浆剥离效率达到90%以上,提高再生砂的整形效果,大幅度降低再生砂粒表面的水泥浆体包裹量;1. The present invention effectively solves the problems of poor performance such as poor gradation, high water absorption and low activity of the recycled sand powder produced by the impact crusher preparation system based on the principle of non-selective single particle crushing. The sand powder roller mill of the present invention is designed based on the principle of selective material layer crushing under the action of a multidimensional force field. The waste concrete sand powder is heated to remove the moisture on the sand-slurry surface, and the cement paste wrapped on the sand surface Dehydration, embrittlement, and cracks; after entering the sand powder roller mill, by adjusting the material throughput in the mill, the speed of the milling table, the pressure of the roller mill, the height of the retaining ring, and at the same time adjusting the grinding gap between the movable cone and the fixed cone, etc., the sand-slurry The particles are subjected to multi-dimensional force fields such as extrusion, shearing, and friction in the material layer for many times, so that the sand and the slurry are peeled off, and at the same time, regenerated sand and fine powder are produced, and the sand-slurry peeling efficiency reaches more than 90%, which improves the recycling rate. Sand shaping effect, greatly reducing the amount of cement paste on the surface of recycled sand particles;
2、本发明采用多维力场作用下选择性料层粉碎原理设计,砂-浆颗粒的破碎剥离能效利用率高于球磨机的单颗粒冲击破碎,可节约能耗30~40%,具有明显的节能效果;2. The invention adopts the principle of selective material layer crushing under the action of multi-dimensional force field. The energy efficiency utilization rate of the crushing and peeling of sand-slurry particles is higher than that of single particle impact crushing of ball mills, which can save energy consumption by 30-40%, and has obvious energy saving Effect;
3、本发明生产的再生砂的表观密度高、吸水率低、球形度好、微裂纹少、压碎指标值低,与原生砂物理性能差异极小,通过下步工序的再生砂定向级配调控系统可满足不同工程产品的细度模数要求,替代部分天然河砂;本发明生产的细粉提供给下步工序的再生微粉活化制备系统继续粉磨,生产出高活性的再生微粉,替代部分矿物掺合料;3. The regenerated sand produced by the present invention has high apparent density, low water absorption, good sphericity, less microcracks, low crushing index value, and very little difference in physical properties from primary sand. The matching control system can meet the fineness modulus requirements of different engineering products and replace part of natural river sand; the fine powder produced by the present invention is provided to the regenerated micro powder activation preparation system in the next step to continue grinding to produce highly active regenerated micro powder. Replace some mineral admixtures;
4、本发明可实现生产设备的智能化,有利于大规模化生产,降低生产能耗,提高企业经济效益;本发明为全封闭式结构、微负压运行,生产过程无扬尘;4. The present invention can realize the intellectualization of production equipment, which is beneficial to large-scale production, reduces production energy consumption, and improves the economic benefits of the enterprise; the present invention has a fully enclosed structure and micro-negative pressure operation, and there is no dust in the production process;
5、本发明生产的产品质量高,可实现废弃混凝土再生砂粉高性价比利用,有利于提高再生资源综合利用率,有利于提高再生砂粉预拌砂浆、再生砂粉混凝土及制品的性能,有利于工程质量。本发明具有优越的推广价值。5. The products produced by the present invention are of high quality, and can realize high cost-effective utilization of waste concrete recycled sand powder, which is conducive to improving the comprehensive utilization rate of renewable resources, and is conducive to improving the performance of recycled sand powder ready-mixed mortar, recycled sand powder concrete and products. Good for project quality. The invention has excellent promotion value.
附图说明Description of drawings
图1为本发明的实施例提供的砂粉辊磨机的轴侧视图。Fig. 1 is an axial side view of a sand powder roller mill provided by an embodiment of the present invention.
图2为本发明的实施例提供的砂粉辊磨机的俯视图。Fig. 2 is a top view of the sand powder roller mill provided by the embodiment of the present invention.
图3为本发明的实施例提供的砂粉辊磨机的结构示意图。Fig. 3 is a schematic structural view of a sand powder roller mill provided by an embodiment of the present invention.
图4为本发明的实施例提供的砂粉辊磨机的磨盘结构示意图。Fig. 4 is a schematic diagram of the structure of the grinding disc of the sand powder roller mill provided by the embodiment of the present invention.
图5为本发明的实施例提供的砂粉辊磨机的传动臂结构示意图。Fig. 5 is a schematic structural diagram of the transmission arm of the sand powder roller mill provided by the embodiment of the present invention.
图6为本发明的实施例提供的废弃混凝土砂-浆颗粒加热及喂料装置结构示意图。Fig. 6 is a schematic structural diagram of a heating and feeding device for waste concrete sand-slurry particles provided by an embodiment of the present invention.
图7为本发明的实施例提供的废弃混凝土砂-浆颗粒剥离装置和磋磨装置结构局部放大图。Fig. 7 is a partially enlarged view of the structure of the waste concrete sand-slurry particle stripping device and the grinding device provided by the embodiment of the present invention.
图8为本发明的实施例提供的打散与排料结构放大示意图。Fig. 8 is an enlarged schematic view of the breaking and discharging structure provided by the embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,结合以下实施例,并配合附图对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail in conjunction with the following embodiments and accompanying drawings.
在本发明的描述中,需要说明的“相连”、“连接”、“结合”、“组成”、“复合”、“围合”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接相连,可以是两个部件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, the "connection", "connection", "combination", "composition", "composite", and "enclosure" that need to be explained should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two parts. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明的描述中,需要说明的废弃混凝土砂粉是废弃混凝土块经破碎、分选产生的粒径小于10mm的砂-浆颗粒,组分中含有硬化水泥砂浆。In the description of the present invention, the waste concrete sand powder that needs to be explained is the sand-slurry particles with a particle size of less than 10 mm produced by crushing and sorting waste concrete blocks, and the components contain hardened cement mortar.
本发明中,废弃混凝土砂粉综合水分含量大于2.5%时需通入热风加热,小于2.5%时可不通入热风。In the present invention, when the comprehensive moisture content of waste concrete sand powder is greater than 2.5%, hot air needs to be passed in for heating, and when it is less than 2.5%, hot air may not be passed in.
本发明中,废弃混凝土砂粉严禁含有钢筋、铁块、合金钢等铁质杂物,在实施例中不进行详细说明。In the present invention, waste concrete sand powder is strictly forbidden to contain ferrous impurities such as steel bars, iron nuggets, alloy steel, etc., which will not be described in detail in the embodiments.
实施例1Example 1
参见图1~8,一种废弃混凝土再生砂粉高效制备用砂粉辊磨机,包括废弃混凝土砂-浆颗粒加热及喂料装置100、废弃混凝土砂-浆颗粒剥离及整形机构200。Referring to Figures 1-8, a sand powder roller mill for efficient preparation of waste concrete recycled sand powder includes waste concrete sand-slurry particle heating and
所述的废弃混凝土砂-浆颗粒加热及喂料装置100位于砂粉辊磨机上壳体上方,并与上壳体上盖板相连,包括有逆向折流高效加热器110和喂料器120,逆向折流高效加热器110位于喂料器120上方并通过法兰相连,喂料器120位于砂粉辊磨机内部和磨盘上方;The waste concrete sand-slurry particle heating and
所述的逆向折流高效加热器110包括加热室111、散料阶梯篦板112、移动式折流板113和保温层114;所述的加热室111壳体的顶部设有喂料口115和出风口一116,底部设有加热后的物料集料斗,中部设有与水平面呈现一定角度的进风口117,喂料口与集料斗、进风口与出风口一的中心的两条连线呈“X”型分布;所述的多个散料阶梯篦板112自上而下均匀布置在喂料口下方靠近壳体进风口侧,各个散料阶梯篦板与水平面呈现一定的夹角,采用插入式方法通过法兰连接在壳体上;所述的一组移动式折流板113布置在出风口一下方,由多个折流板自上而下均布并与两侧侧板组成一体,各个折流板与水平面呈现一定的夹角,且倾斜方向与散料阶梯篦板相反且一一对应成75°~105°的夹角,两侧侧板通过螺栓与壳体上多组水平槽型孔相连;所述的保温层114敷设在加热室外部;The reverse baffle high-
所述的喂料器120包括上料管121、下料管122和调节螺栓123;所述的上料管121设置在加热室集料斗下方,并通过法兰连接;所述的下料管122套装在上料管下部,通过所述的多件调节螺栓123和法兰相连。The
所述的废弃混凝土砂-浆颗粒剥离及整形机构200在结构上包括整体底座210、主传动装置220、机架与下壳体230、磨盘240、磨辊250、传动臂260、加压装置270、限位装置280、上壳体290;The waste concrete sand-slurry particle stripping and
所述的整体底座210为钢结构件,包括主减速机底座211和机架底座212,两两通过螺栓连接或焊接为一整体;所述的整体底座210位于混凝土基础上,并采用地脚螺栓埋入基础孔中灌浆固定。整体底座210的设置提高设备运行时的稳定性;The
所述的主传动装置220包括主电机底座221、主电机222、联轴器223、主减速机224和变频器225。所述的主电机底座221位于混凝土基础上,并采用地脚螺栓埋入基础孔中灌浆固定;所述的主电机222通过螺栓连接安装在主电机底座上,且主电机222输出轴在水平方向通过联轴器与主减速机输入轴进行轴向连接;所述的主减速机224位于主减速机底座211上,所述的主减速机224的垂直方向输出推力盘与磨盘240下平面通过法兰连接;所述的变频器225与主电机通过电缆相连,主电机222变频可调。主电机222与主减速机224均设有润滑系统;The
所述的机架与下壳体230为钢结构件,包括至少三个机架231、下壳体232和出料口233,所述的机架位于机架底座212上,通过地脚螺栓固定在混凝土基础上;所述的下壳体232位于机架上平面上,通过下壳体支腿与机架231上平面相连,所述的下壳体的底边内部设为槽口向上的环形槽;所述的出料口233设置在所述下壳体的环形槽底面;环形槽内铺设复合耐磨衬板;The frame and the
所述的磨盘240包括盘座241、衬板242、动锥243、挡料圈244、刮料架245和刮料板246,所述的磨盘位于下壳体232内环形槽和主减速机224输出推力盘上方;所述的盘座241为一转动体,盘座241上部内凹面固定有多块内低外高的耐磨衬板242,所述耐磨衬板242围合成盘形粉磨轨道,所述的盘座241下部穿过下壳体的环形槽围合的环孔,盘座241下部底面与主减速机224的输出推力盘固定连接;所述的动锥243位于盘座241上部侧面,与盘座241上部外凸面法兰固定连接,动锥243为整体式或分体式,动锥243的圆锥角度为30°~60°,表面复合有耐磨衬,所述的挡料圈244位于动锥243上平面上,并与动锥243相连;所述的刮料架245位于盘座241上部的下平面下方,并与盘座241固定连接,所述的多块刮料板246与刮料架245连接,刮料板与物料的撞击面采用复合耐磨钢板设计,延长其使用寿命;The
每个所述的磨辊250位于磨盘240上方,每个磨辊250轴向中心线与水平面倾角不大于12°,每个磨辊在水平面上互为等角度、等距离布置;所述的磨辊250的一端固定有研磨体辊套251,所述的辊套251的研磨面呈圆弧形,圆弧形外表面复合有耐磨衬,可采用耐磨焊丝在线堆焊;所述的磨辊250的另一端与传动臂260固定连接;Each of the grinding
每个所述的传动臂260安装在机架231上平面上,包括摇臂261、动臂262、横轴263、轴承座264、轴承265、止推装置266,所述摇臂261和动臂262通过横轴263和柱销连接,所述横轴263通过2个轴承265支撑在轴承座264上,所述轴承座264与机架231上平面、下壳体232支腿连接为一体,所述止推装置266一部分固定在横轴263一个端面上,一部分固定在轴承座264一个端面上。所述动臂262的下部通过销轴与油缸271相连;本实施例的砂粉辊磨采用摇臂翻辊机构,可以将磨辊翻出磨外进行维修;Each of the
每个所述的加压装置270包括油缸271、加压底座272、液压系统273、蓄能器274及管道,所述的加压装置270位于传动臂260的下方,所述的油缸271的头部耳环通过销轴与动臂262下孔相连,所述的油缸271的缸体通过销轴与所述的加压底座272相连,所述的加压底座272位于机架底座212上,通过地脚螺栓固定在混凝土基础上,所述的液压系统273加压油路通过蓄能器274及管道与油缸271有杆腔相连,抬辊油路通过管道与油缸271无杆腔相连,可实现对磨辊的加载和抬辊;Each of the pressurizing
每个所述的限位装置280位于动臂262外侧,安装在机架231内部立板上,限位装置内设置有多组碟簧,用于调节磨辊和磨盘之间的间隙;Each of the limiting
所述的上壳体290包括壳体291、磨辊门292、盖板293和定锥294,所述的壳体291位于下壳体232上方,呈圆柱形,通过法兰与下壳体232连接,所述的壳体291开有磨辊门292,使磨辊可以自由的翻进和翻出,所述的盖板293位于壳体291上方,通过法兰与壳体291连接,支撑逆向折流高效加热器110和喂料器120,所述的盖板293上设置有出风口二295;所述的定锥294设置在上壳体的下部,环绕在磨盘的动锥243周围,定锥294为分体式,其位置上下可调,每件分体定锥断面之间距离为40mm~80mm,有利于排出混入的不可破碎的铁质杂物;定锥294磋磨面复合有耐磨衬。The
实施例2Example 2
参见图1~8,本发明在工作时,若废弃混凝土砂粉综合水分含量大于2.5%,逆向折流高效加热器110的进风口117通入100℃~300℃热风,经破碎、除去混入物料中的铁质杂物后的废弃混凝土砂粉自上而下进入所述的加热室111内,在散料阶梯篦板112上均匀分布,从热风炉内引入热风自下而上进入所述的加热室111内,砂粉与热风在散料阶梯篦板112和移动式折流板113之间呈“X”型交叉逆向流动。散料阶梯篦板112和移动式折流板113之间距离可调,既保证砂粉加热效果,又保证砂粉顺畅流动。Referring to Figures 1 to 8, when the present invention is working, if the comprehensive moisture content of the waste concrete sand powder is greater than 2.5%, the
本发明中,主传动装置220工作时,通过变频器225调节主电机222工作频率的方式来控制磨盘240转速;同时调节挡料圈244高度,控制废弃混凝土砂粉在磨盘粉磨轨道上的滞留时间达到30~60秒,从而保障砂-浆剥离的效果。In the present invention, when the
本发明中,废弃混凝土砂-浆颗粒剥离及整形机构200在功能上包括砂-浆剥离装置201和砂-浆磋磨装置202;废弃混凝土再生砂粉制备主要由砂-浆剥离装置201完成,砂-浆磋磨装置202起到辅助剥离和整形的作用;In the present invention, the waste concrete sand-slurry particle stripping and
砂-浆剥离装置201包含一个磨盘240和至少三个磨辊250,磨盘240上部内凹面铺设多块内低外高的耐磨衬板,且围合成盘形粉磨轨道,轨道内表面半径为R1;每个磨辊250均装配轮胎形耐磨辊套251,辊套251的研磨面呈圆弧形,圆弧形外表面半径为R2;粉磨轨道内表面半径R1大于辊套圆弧形外表面半径R2,两圆弧圆心连接线的延长线与两圆弧交点的距离为一个最小间隙,最小间隙位于粉磨轨道爬坡段上部,最小间隙L=10~25mm,最小间隙的位置和尺寸的设计有利于在料层过薄的情况下不会产生过大的震动而跳停,同时可施加高效稳定的磨辊压力,提高砂-浆颗粒的剥离效率;磨辊250在磨盘240上的总投影面积为粉磨轨道面积的60~70%,投影面积的增加,可以使砂-浆颗粒在料层内多次受到多维力场的作用,有利于提高砂与浆的剥离效率;每个磨辊250的液压加载力由传动臂260和加压油缸271提供,且液压加载力大小相等,并且可调,合理控制磨辊液压力,可实现砂-浆剥离,同时也满足磨机稳定、安全、经济运行的要求,磨辊液压力低,剥离效率低,磨辊液压力高,砂易粉碎;每个磨辊辊套251与磨盘衬板242之间最小间隙初次设置为5~10mm,通过限位装置280调节限位,避免磨辊与衬板直接接触并产生强烈震动;The sand-
砂-浆磋磨装置202包含一个动锥243和一组定锥294。动锥243位于盘座241上部侧面,动锥243的圆锥角度为30°~60°;定锥294位于上壳体290下部且环绕在磨盘上动锥243周围,定锥294为分体式,其位置上下可调,每件分体定锥断面之间距离为40mm~80mm,利于排出混入的不可破碎的铁质杂物;动锥与定锥组成同心磋磨型腔,同心磋磨型腔分为楔形区和平行区,楔形区最小啮合角为20°~22°,有利于砂-浆颗粒顺利进入楔形区形成稳定的料层;平行区垂直距离为10mm~35mm,平行区长度为60mm~200mm,该间隙大小可调,设置合理间隙和平行区长度,通过磨盘转速的调控,实现砂-浆颗粒的高效剥离,水泥浆体磋磨成细粉。The sand-
本发明中,砂粉辊磨机磨腔由下壳体232、磨盘240、上壳体290和逆向折流高效加热器110围合成全密闭结构,上壳体盖板293上方设置有出风口二295,使磨腔内形成微负压,无粉尘外溢,符合绿色生产的要求;下壳体232的底边内部设为槽口向上的环形槽,环形槽底面设置出料口233,刮料架245位于槽口向上的环形槽内,并与磨盘连接为一体,多块刮料板246与刮料架245连接,从磋磨装置202出来的料饼在旋转刮料板的离心撞击作用下使物料松散,进一步去除粘附在砂粒表面的细粉,并从出料口233全部排出。In the present invention, the grinding chamber of the sand powder roller mill is surrounded by the
实施例3Example 3
参见图1~8,一种废弃混凝土再生砂粉高效制备用砂粉辊磨机的使用方法,包括如下步骤:Referring to Figures 1-8, a method for using a sand roller mill for efficient preparation of recycled sand powder from waste concrete comprises the following steps:
步骤一、加热与喂料:本发明在工作时,若废弃混凝土砂粉综合水分含量大于2.5%,逆向折流高效加热器110的进风口117通入100℃~300℃热风,经破碎后的废弃混凝土砂-浆颗粒自上而下进入所述的加热室111内,在散料阶梯篦板112上均匀分布,从热风炉内引入热风自下而上进入所述的加热室111内,砂粉与热风在散料阶梯篦板112和移动式折流板113之间呈“X”型交叉逆向流动,对入磨砂-浆颗粒进行快速加热,提高砂-浆颗粒热交换效率,蒸发颗粒表面水分,并使包裹在砂表面的水泥浆体进行脱水、脆化,产生裂隙。调节下料管122与磨盘240的间距来调控砂粉的通过量,并进行连续喂料。Step 1, heating and feeding: when the present invention is working, if the comprehensive moisture content of waste concrete sand powder is greater than 2.5%, the
步骤二、粉碎与剥离:本发明在工作时,启动主电机222,主电机通过主减速机224带动磨盘转动,通过变频器225调节主电机转速及磨盘240转速,待磨盘转速达到要求即停止调节,保持磨盘转速恒定。通过磨辊加压装置270的液压油缸271拉动动臂262的下端,带动磨辊250进行旋转,使磨辊辊套251与磨盘衬板242之间形成多维力场合理分布的挤压区与剥离区,挤压区——盘、辊曲面间的间隙大且线速度相当,物料主要受挤压力作用;剥离区——盘、辊曲面间的间隙小且线速度差值越来越大,料层内不仅受到挤压力作用,而且受到剪切力和摩擦力作用;挤压区为剥离区提供密实且稳定的料层。加热后的废弃混凝土砂-浆颗粒落在磨盘240中心,在主电机222驱动磨盘旋转产生的离心力作用下向磨盘边缘移动,进入粉磨轨道,形成有利于砂-浆剥离的料层。废弃混凝土砂-浆颗粒进入砂-浆剥离装置210,在油缸产生的液压力的作用下料层受到磨辊辊套251和磨盘衬板242的挤压、剪切、摩擦等多维力场的作用进行选择性粉碎,由于原生砂硬度高且包裹在砂粒表面的水泥浆体加热后脱水、脆化并产生裂隙,通过对料层厚度、磨辊250研磨压力和磨盘240转速等优化调控,利用料层内颗粒与颗粒间运动时产生的速度差及各组分硬度、脆性及易磨性等物性差异,对包裹在砂粒表面的水泥浆体进行分相、剥离,形成粗砂(2.36~4.75mm)、中砂(1.18~2.36mm)、细砂(0.075~1.18mm)和细粉(﹤0.075mm)。同时通过对多维力场调控,减轻对砂粒的粒形破坏、微裂纹的产生和进一步被破碎的可能性。剥离后的物料在离心作用下继续向磨盘边缘移动,进入磋磨装置202内。Step 2, crushing and peeling: when the present invention is working, start the
步骤三、磋磨与整形:剥离后的粗砂(2.36~4.75mm)、中砂(1.18~2.36mm)、细砂(0.075~1.18mm)中含有一部分颗粒状的水泥浆体未被碾磨成细粉,且一些砂粒的表面仍然包裹着部分水泥浆体。本发明中,砂-浆磋磨装置包含一个动锥243和一组定锥294。动锥243随盘座241转动,定锥294环绕在磨盘上动锥周围,动锥与定锥组成同心磋磨型腔,同心磋磨型腔分为楔形区和平行区,楔形区最小啮合角为20°~22°,平行区垂直距离为10mm~35mm且可调节。从砂-浆剥离装置进行选择性粉碎后的物料在离心力和重力的作用下进入同心磋磨型腔内,通过设置动锥与定锥的合理间隙、平行区长度及调控磨盘转速,同心磋磨型腔内的料层受到中速(4~8m/s)旋转的动锥243的挤压、剪切和摩擦力作用,同时以不同粒径的砂粒作为研磨体对砂-浆和水泥浆体再次进行料层颗粒间摩擦,使得包裹在砂粒表面的部分水泥浆体被磨掉,同时颗粒状的水泥浆体被磋磨成细粉。由于不同粒径的砂粒间的相互磋磨,砂粒上较为突出的棱角和边缘被磨掉,实现对砂粒整形,提高再生砂的性能。Step 3. Grinding and shaping: the peeled coarse sand (2.36-4.75mm), medium sand (1.18-2.36mm), and fine sand (0.075-1.18mm) contain a part of granular cement paste that has not been ground into a fine powder, and the surface of some sand grains is still covered with part of the cement paste. In the present invention, the sand-slurry grinding device includes a moving
步骤四、打散与外排:本发明在运行中,剥离及整形后的再生砂粉落入环形集料槽,在旋转刮料板246的离心撞击作用下使结团的物料松散,进一步去除粘附在砂粒表面的细粉,并从出料口233全部排出,进入下一道工序。下一道工序是通过风选和筛选,分选出再生粗砂(2.36~4.75mm)、再生中砂(1.18~2.36mm)、再生细砂(0.075~1.18mm)和再生细粉(﹤0.075mm),大于4.75mm砂-浆颗粒继续回砂粉辊磨进行粉碎-剥离。Step 4, breaking up and discharging: in operation of the present invention, the regenerated sand powder after stripping and shaping falls into the ring-shaped collecting tank, and the clumped materials are loosened under the centrifugal impact of the
本发明原理概述:本发明是针对不同地域、不同龄期的废弃混凝土砂粉中各组分物理与化学特性,加之再生砂表面包裹部分残留的水泥浆造成其硬度和易磨性等物性差异,从废弃混凝土砂粉各组分有效分离角度,根据砂-浆界面粘结强度,基于多维力场作用下选择性料层粉碎原理,采用加热-喂料、粉碎-剥离、磋磨-整形、打散-外排的方法设计的一种废弃混凝土高品质再生砂粉高效制备用砂粉辊磨机。Summary of the principle of the present invention: the present invention is aimed at the physical and chemical properties of the various components in the waste concrete sand powder of different regions and ages, and the differences in physical properties such as hardness and grindability caused by the residual cement slurry on the surface of the recycled sand. From the perspective of effective separation of components of waste concrete sand powder, according to the bond strength of the sand-slurry interface, and based on the principle of selective material layer crushing under the action of a multi-dimensional force field, heating-feeding, crushing-peeling, grinding-shaping, grinding A sand powder roller mill for efficient preparation of waste concrete high-quality recycled sand powder designed by the method of dispersing and discharging.
表1为本发明与传统装备各内容的对比:Table 1 is the contrast of the present invention and each content of traditional equipment:
表2为本发明C40研磨后生产的再生砂与天然砂基本性能的对比:Table 2 is the comparison of the regenerated sand produced after the grinding of C40 of the present invention and the basic performance of natural sand:
所列效果见表1、2所示。根据表1可知,本发明取得良好的效果,较好地解决了传统装备制备废弃混凝土砂粉性能差的弊端。根据表2可知,本发明制备的再生砂与天然砂比较,除吸水率较高外,其他指标如表观密度、堆积密度和空隙率与天然砂相差不大,有的再生砂表观密度和堆积密度甚至要优于天然砂,达到了发明的目的。The listed effects are shown in Tables 1 and 2. According to Table 1, it can be seen that the present invention achieves good results and better solves the disadvantages of poor performance of waste concrete sand powder prepared by traditional equipment. According to Table 2, it can be seen that compared with natural sand, the regenerated sand prepared by the present invention has higher water absorption rate, and other indicators such as apparent density, bulk density and porosity are not much different from natural sand. Bulk density is even better than natural sand, reaching the purpose of the invention.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点,本领域的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本领域内的技术人员的简单更改和替换都是本发明的保护范围之内。The basic principles, main features and advantages of the present invention have been shown and described above, and those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and description is only to illustrate the present invention In principle, under the premise of not departing from the spirit and scope of the present invention, simple modifications and replacements by those skilled in the art are within the protection scope of the present invention.
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