WO2022126881A1 - 淋浴套件及其龙头、分水阀芯 - Google Patents

淋浴套件及其龙头、分水阀芯 Download PDF

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Publication number
WO2022126881A1
WO2022126881A1 PCT/CN2021/081163 CN2021081163W WO2022126881A1 WO 2022126881 A1 WO2022126881 A1 WO 2022126881A1 CN 2021081163 W CN2021081163 W CN 2021081163W WO 2022126881 A1 WO2022126881 A1 WO 2022126881A1
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WO
WIPO (PCT)
Prior art keywords
water
hole
valve core
water outlet
cylindrical cavity
Prior art date
Application number
PCT/CN2021/081163
Other languages
English (en)
French (fr)
Inventor
林孝发
林孝山
郑君
张威显
邓飞明
邓小清
刘启乔
Original Assignee
福建西河卫浴科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 福建西河卫浴科技有限公司 filed Critical 福建西河卫浴科技有限公司
Publication of WO2022126881A1 publication Critical patent/WO2022126881A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47KSANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00Baths; Douches; Appurtenances therefor
    • A47K3/28Showers or bathing douches
    • A47K3/281Accessories for showers or bathing douches, e.g. cleaning devices for walls or floors of showers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47KSANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00Baths; Douches; Appurtenances therefor
    • A47K3/28Showers or bathing douches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/04Construction of housing; Use of materials therefor of sliding valves
    • F16K27/044Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members
    • F16K27/045Construction of housing; Use of materials therefor of sliding valves slide valves with flat obturating members with pivotal obturating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • F16K3/314Forms or constructions of slides; Attachment of the slide to the spindle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • F16K31/535Mechanical actuating means with toothed gearing for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K35/00Means to prevent accidental or unauthorised actuation
    • F16K35/06Means to prevent accidental or unauthorised actuation using a removable actuating or locking member, e.g. a key

Definitions

  • the embodiments of the present application relate to, but are not limited to, the technical field of valves, in particular, a shower kit and its faucet and water diverter valve core.
  • the shower faucet is a common water outlet equipment in the bathroom field, and a water mixing valve core and a water dividing valve core are installed inside it.
  • the water mixing valve core can mix cold water and hot water and output it to the water separation valve core.
  • the water distribution valve core is responsible for realizing multi-channel water distribution, such as distributing water to the top spray, shower or lower outlet pipe respectively.
  • the volume of the water separation valve core in the related art is relatively large, and at the same time, the control method of the valve core is usually a button-type shift or a knob-type shift, and the control method is single.
  • the embodiment of the present application provides a water diversion valve core, which can switch the water path in the water diversion valve core by driving a gear set.
  • the diverter valve core includes:
  • a partition which separates the first cylindrical cavity and the second cylindrical cavity, and is provided with a first shaft hole coaxial with the first cylindrical cavity and a hole arranged on one side of the shaft hole;
  • a water inlet arranged on the side wall of the second cylindrical cavity
  • a second water outlet disposed at the end of the second cylindrical cavity facing away from the baffle
  • the hollow shaft segment is located in the first cylindrical cavity and is coaxially arranged with the first cylindrical cavity, and a plurality of transmission teeth are evenly distributed on its outer peripheral wall in the circumferential direction, and both ends of the hollow shaft segment are respectively connected to the a first water outlet and the orifice;
  • a switch assembly disposed in the second cylindrical cavity and sleeved on the solid shaft segment
  • a gear set which is arranged on the casing and meshes with the transmission teeth, and is arranged to drive the rotating shaft to rotate to drive the switching assembly to rotate;
  • the switch assembly when the switch assembly is rotated to the first position, the water inlet is connected to the orifice, and when the switch assembly is rotated to the second position, the water inlet is connected to the second water outlet .
  • the gear group meshes with the transmission teeth on the hollow shaft section to form a gear mechanism.
  • the gear group can drive the rotating shaft to drive the switching assembly to rotate to realize the switching of the water circuit, which can be controlled by presetting the transmission ratio of the gear mechanism.
  • the valve core is small in size and simple in structure.
  • FIG. 1 is a schematic structural diagram of a shower kit in an embodiment of the application.
  • FIG. 2 is a partial cross-sectional schematic diagram of a faucet in the embodiment of the application.
  • FIG. 3 is a schematic diagram of disassembling a cylinder body and a handle of a water-dividing valve core in an embodiment of the application;
  • FIG. 4 is a schematic structural diagram of a water separation valve core in an embodiment of the application.
  • FIG. 5 is an exploded schematic diagram of a water separation valve core in an embodiment of the application.
  • FIG. 6 is a schematic diagram of a full cross-section of a housing in an embodiment of the application.
  • FIG. 7 is an exploded schematic diagram of a casing in an embodiment of the application.
  • FIG. 8 is a schematic bottom view of a water separation valve core in an embodiment of the application.
  • FIG. 9 is a schematic diagram of a full cross-section of a water separation valve core in an embodiment of the application.
  • Figure 10 is a schematic cross-sectional view of the A-A plane in Figure 9;
  • Figure 11 is a schematic cross-sectional view of the B-B plane in Figure 10;
  • FIG. 12 is a schematic diagram of a gear set and a rotating shaft in an embodiment of the application.
  • FIG. 13 is an exploded schematic diagram of a switching assembly in an embodiment of the present application.
  • FIG. 14 is a schematic structural diagram of a first sealing gasket in an embodiment of the application.
  • 16 is a schematic structural diagram of a second sealing gasket in an embodiment of the application.
  • 17 is a schematic structural diagram of a second elastic member, a ball bumper and a ball bumper seat in an embodiment of the application;
  • FIG. 18 is a schematic structural diagram of the water diverting valve core with the switching assembly in the first position according to the embodiment of the application;
  • 19 is a schematic cross-sectional view of the water diverting valve core with the switching assembly in the first position according to the embodiment of the application;
  • 20 is a schematic structural diagram of the water diverting valve core with the switching assembly in the second position according to the embodiment of the application;
  • 21 is a schematic cross-sectional view of the water diverting valve core with the switching assembly in the second position according to the embodiment of the application;
  • FIG. 22 is a schematic structural diagram of the water diverting valve core with the switching assembly in the third position according to the embodiment of the application;
  • FIG. 23 is a schematic cross-sectional view of the water diversion valve core with the switching assembly in the third position according to the embodiment of the application;
  • FIG. 24 is a schematic structural diagram of the water diversion valve core with the switching assembly in the fourth position according to the embodiment of the application;
  • FIG. 25 is a schematic cross-sectional view of the water diverting valve core with the switching assembly in the fourth position according to the embodiment of the present application.
  • FIG. 1 shows the structure of a shower kit in this embodiment.
  • the shower kit includes a faucet 80 , a shower pipe 92 , a top spray 91 , a first hose 93 , a shower head 94 , a second hose 95 , a spray gun 96 and a water outlet pipe 97 .
  • Two ends of the shower pipe 92 are respectively connected to the faucet 80 and the top spray 91 .
  • Both ends of the first hose 93 are connected to the faucet 80 and the shower head 94, respectively.
  • Two ends of the second hose 95 are respectively connected to the spray gun 96 and the faucet 80 .
  • One end of the water outlet pipe 97 is connected to the faucet 80, and the other end extends obliquely downward.
  • the faucet 80 includes a housing 85 , a water mixing valve core 86 and a water dividing valve core 10 . Both the water mixing valve core 86 and the water separation valve core 10 are installed on the casing 85 .
  • the water mixing valve core 86 is arranged in the casing 85 .
  • the housing 85 is provided with a hot water connector 81 and a cold water connector 82 .
  • Housing 85 includes cold water conduit 84 and hot water conduit 83 . Two ends of the cold water pipeline 84 are respectively connected to the water mixing valve core 86 and the cold water joint 82 .
  • the cold water joint 82 is connected to the water mixing valve core 86 through the cold water pipeline 84 .
  • Two ends of the hot water pipeline 83 are respectively connected to the water mixing valve core 86 and the hot water joint 81 .
  • the hot water connector 81 is connected to the water mixing valve core 86 through the hot water pipeline 83 .
  • the hot water connection 81 is arranged to be connected to an external hot water supply pipe (not shown in the figure).
  • the hot water supply pipe inputs hot water into the water mixing valve core 86 through the hot water joint 81 .
  • the cold water joint 82 is arranged to be externally connected to a cold water supply pipe (not shown in the figure).
  • the cold water supply pipe inputs cold water to the water mixing valve core 86 through the cold water joint 82 .
  • Cold water and hot water can be mixed uniformly in the water mixing valve core 86 according to the set ratio.
  • a mixed water flow channel 87 is also provided in the casing 85 .
  • the mixed water flow channel 87 extends from the outlet of the water mixing valve core 86 to the water separation valve core 10 .
  • the cold water and hot water are evenly mixed in the water mixing valve core 86 and then sent to the water separation valve core 10 through the mixing water flow channel 87 .
  • the top spray 91, the shower 94, the spray gun 96 and the water outlet pipe 97 are all connected to the water distribution valve core 10, and finally the water distribution valve core 10 selectively distributes the evenly mixed water to the top spray 91, the shower head 94 and the spray gun 96. and one of the outlet pipes 97.
  • the water diversion valve core 10 includes a housing 1 , a rotating shaft 2 , a switching assembly 3 and a gear set 4 . Both the rotating shaft 2 and the switching assembly 3 are arranged in the housing 1 .
  • the rotating shaft 2 is connected to the switch assembly 3 .
  • the gear set 4 can drive the switch assembly 3 to rotate by driving the rotation shaft 2 to rotate.
  • the housing 1 includes a first cylindrical cavity 11 , a second cylindrical cavity 12 , a partition 13 , a water inlet 143 , a first water outlet 151 , a second water outlet 161 , a third water outlet 162 and The fourth water outlet 163 .
  • both the first cylindrical cavity 11 and the second cylindrical cavity 12 are provided in the casing 1 .
  • the first cylindrical cavity 11 and the second cylindrical cavity 12 are arranged coaxially.
  • the diameter of the first cylindrical cavity 11 may be smaller than the diameter of the second cylindrical cavity 12 .
  • the separator 13 may be a circular flat plate.
  • the partition 13 is arranged between the first cylindrical cavity 11 and the second cylindrical cavity 12 , and the partition 13 separates the first cylindrical cavity 11 and the second cylindrical cavity 12 .
  • the baffle 13 is provided with a hole 132 and a first shaft hole 131 . Both the hole channel 132 and the first shaft hole 131 axially penetrate the partition plate 13 .
  • the first shaft hole 131 may be a circular hole, and the first shaft hole 131 is coaxial with the first cylindrical cavity 11 .
  • the hole 132 is disposed on one side of the first shaft hole 131 , and two ends of the hole 132 are respectively connected to the first cylindrical cavity 11 and the second cylindrical cavity 12 .
  • a plurality of first mounting holes 144 are further provided on the side wall of the first cylindrical cavity 11 .
  • the first water outlet 151 is disposed at one end of the first cylindrical cavity 11 facing away from the partition plate 13 .
  • the second water outlet 161 , the third water outlet 162 , and the fourth water outlet 163 are all disposed at one end of the second cylindrical cavity 12 away from the partition plate 13 .
  • the second water outlet 161 , the third water outlet 162 , and the fourth water outlet 163 are all disposed away from the axis of the second cylindrical cavity 12 .
  • the water inlet 143 is provided on the side wall of the second cylindrical cavity 12 . Two ends of the first water outlet 151 are respectively connected to the first cylindrical cavity 11 and the outside of the casing 1 .
  • Both ends of the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 are connected to the second cylindrical cavity 12 and the outside of the casing 1 respectively.
  • Two ends of the water inlet 143 communicate with the second cylindrical cavity 12 and the outside of the casing 1 respectively.
  • the housing 1 further includes a straight pipe 14 , a water outlet joint 15 and a base 16 .
  • the straight pipe 14 may have a substantially round pipe shape.
  • the straight pipe 14 includes a first pipe section 141 and a second pipe section 142 .
  • the first pipe section 141 and the second pipe section 142 are coaxially disposed, and one end of the first pipe section 141 is connected to one end of the second pipe section 142 .
  • the inner diameter of the second pipe section 142 may be larger than the inner diameter of the first pipe section 141 .
  • the partition 13 is provided between the first pipe section 141 and the second pipe section 142 .
  • the water inlet 143 is provided on the side wall of the second pipe section 142 .
  • the water inlet 143 may be disposed in the middle region of the second pipe section 142 .
  • the plurality of first installation holes 144 are all disposed on the first pipe section 141 .
  • the first installation hole 144 is a through hole passing through the first pipe section 141 .
  • the cross section of the first mounting hole 144 may be rectangular.
  • the outer peripheral surface of the first pipe section 141 is recessed radially inward to form a plurality of installation grooves 145 .
  • the number of the installation grooves 145 is twice that of the first installation holes 144 .
  • Each of the first mounting holes 144 is provided with a mounting groove 145 communicating with the side close to the second pipe section 142 and the side away from the second pipe section 142 .
  • the bottom surface of the installation groove 145 may be a concave cylindrical surface, and the axis of the cylindrical surface is parallel to the axis of the first pipe section 141 .
  • the water outlet joint 15 includes an end cap 152 and a pipe string 153 .
  • the end cover 152 covers the end of the first pipe section 141 facing away from the partition 13 .
  • the end cap 152 and the first pipe section 141 may be detachably connected, such as screw connection.
  • a sealing ring 45 may be provided between the end cover 152 and the end face of the first pipe section 141 .
  • the sealing ring 45 can seal the gap between the end cover 152 and the first pipe section 141 .
  • the end cap 152 is provided with a through hole, and the through hole may be disposed in the middle of the end cap 152 .
  • the pipe string 153 may be the straight pipe 14 .
  • the pipe string 153 extends from the edge of the through hole of the end cap 152 in a direction away from the first pipe section 141 .
  • the pipe string 153 is arranged coaxially with the first pipe section 141 .
  • an axially extending first flow channel 154 is provided in the pipe string 153 .
  • the first flow channel 154 is communicated with the inner cavity of the first pipe section 141 through the through hole of the end cover 152 .
  • the first cylindrical cavity 11 is enclosed by the end cover 152 , the first pipe section 141 and the partition plate 13 , and the first water outlet 151 is located on the pipe string 153 .
  • the pipe string 153 of the water outlet joint 15 can be communicated with the shower pipe 92 .
  • the base 16 is formed in a substantially disc shape.
  • the second water outlet 161 , the third water outlet 162 , and the fourth water outlet 163 are all eccentrically disposed on the base 16 .
  • the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 all penetrate through the base 16 .
  • the base 16 covers the end of the end of the second pipe section 142 facing away from the baffle 13 .
  • the base 16 is perpendicular to the axis of the second pipe section 142 .
  • the base 16 and the second pipe section 142 may be detachably connected, such as a snap connection or a threaded connection.
  • the second cylindrical cavity 12 is enclosed by the second pipe section 142 , the base 16 and the partition plate 13 .
  • the rotating shaft 2 includes a hollow shaft section 21 and a solid shaft section 22 .
  • the outer diameter of the solid shaft section 22 may be smaller than the outer diameter of the hollow shaft section 21 .
  • the hollow shaft section 21 is arranged coaxially with the solid shaft section 22 .
  • One end of the hollow shaft segment 21 is connected to one end of the solid shaft segment 22 .
  • the hollow shaft section 21 has a second flow channel 211 therein, and the second flow channel 211 axially penetrates the hollow shaft section 21 .
  • the second flow channel 211 may be arranged coaxially with the hollow shaft segment 21 .
  • An end of the second flow channel 211 close to the solid shaft section 22 has a port 212 , and an end of the second flow channel 211 away from the solid shaft section 22 is communicated with the first water outlet 151 .
  • the hollow shaft segment 21 is located in the first cylindrical cavity 11 and coaxially arranged with the first cylindrical cavity 11 .
  • the hollow shaft segment 21 is provided with a plurality of transmission teeth 23 .
  • the plurality of transmission teeth 23 are evenly distributed on the outer peripheral wall of the hollow shaft segment 21 in the circumferential direction. There may be clearance fit between the hollow shaft segment 21 and the side wall of the first cylindrical cavity 11 .
  • the hollow shaft segment 21 can rotate around its own axis in the first cylindrical cavity 11 .
  • the seal between the hollow shaft section 21 and the side wall of the first cylindrical chamber 11 is a shaft seal.
  • the hollow shaft section 21 and the partition plate 13 are separated from each other, and an annular cavity 210 is formed between the hollow shaft section 21 and the partition plate 13 , and the annular cavity 210 connects the hole 132 with the port 212 on the hollow shaft section 21 Pass.
  • the solid shaft segment 22 is inserted into the second cylindrical cavity 12 from the first cylindrical cavity 11 through the first shaft hole 131 on the partition plate 13 .
  • the solid shaft section 22 is arranged coaxially with the second cylindrical cavity 12 .
  • the switching assembly 3 is arranged in the second cylindrical cavity 12 .
  • the switch assembly 3 includes a first gasket 31 , a second gasket 35 , a first swivel base 32 , a second swivel base 34 and a first elastic member 33 .
  • the first gasket 31 and the second gasket 35 may be flexible gaskets, such as rubber gaskets.
  • the first sealing gasket 31 , the second sealing gasket 35 , the first swivel seat 32 and the second swivel seat 34 are all sleeved on the solid shaft section 22 .
  • the first sealing gasket 31 , the second sealing gasket 35 , the first swivel base 32 and the second swivel base 34 are formed and connected with the solid shaft segment 22 , and follow the rotation when the solid shaft segment 22 rotates.
  • the first sealing gasket 31 , the second sealing gasket 35 , the first swivel seat 32 and the second swivel seat 34 can also be respectively keyed to the solid shaft segment 22 , for example, a flat key connection or a spline connection.
  • the first elastic member 33 may be a coil spring, a bellows or a butterfly spring.
  • the first gasket 31 is in close contact with the separator 13 .
  • the first gasket 31 is rotatable relative to the diaphragm 13 .
  • the second gasket 35 is in close contact with the base 16 .
  • the second gasket 35 is rotatable relative to the base 16 .
  • the first swivel base 32 and the second swivel base 34 are provided between the first gasket 31 and the second gasket 35 .
  • the first swivel base 32 abuts against the first sealing gasket 31
  • the second swivel base 34 abuts against the second sealing gasket 35 .
  • the first elastic member 33 can be sleeved on the solid shaft segment 22 .
  • the first elastic member 33 is located between the first swivel base 32 and the second swivel base 34 .
  • the opposite ends of the first elastic member 33 abut against the first rotating base 32 and the second rotating base 34 respectively, and the first elastic member 33 is in a compressed state.
  • the first elastic member 33 exerts an elastic force directed towards the partition plate 13 to the first swivel base 32 so that the first swivel base 32 presses the first gasket 31 against the partition plate 13, and the first elastic member 33 exerts an elastic force on the second swivel base 32.
  • 34 exerts an elastic force directed towards the base 16 so that the second rotary base 34 presses the second sealing gasket 35 against the base 16 tightly.
  • the water inlet 143 is located between the first swivel base 32 and the second swivel base 34 , and the water inlet 143 is connected to the cavity formed between the first swivel base 32 and the second swivel base 34 .
  • the first sealing gasket 31 is provided with a first through hole 314 .
  • the first through hole 314 axially penetrates the first gasket 31 .
  • the distance from the first through hole 314 to the axis of the rotating shaft 2 is equal to the distance from the hole 132 of the partition plate 13 to the axis of the rotating shaft 2 .
  • a second through hole 354 is formed on the second gasket 35 .
  • the second through hole 354 axially penetrates the second gasket 35 .
  • the distance from the second through hole 354 to the axis of the rotating shaft 2, the distance from the second water outlet 161 of the base 16 to the axis of the rotating shaft 2, the distance from the third water outlet 162 of the base 16 to the axis of the rotating shaft 2, and the fourth water outlet 163 of the base 16 The distances to the axis of the rotating shaft 2 are all equal, so that the second through hole 354 can follow the second gasket 35 to rotate to the positions aligned with the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 respectively.
  • a third through hole 322 is provided on the first swivel base 32 .
  • the third through hole 322 axially penetrates the first swivel base 32 .
  • the first through hole 314 and the third through hole 322 are aligned with each other.
  • a fourth through hole 342 is provided on the second swivel base 34 .
  • the fourth through hole 342 axially penetrates the second swivel base 34 .
  • the second through hole 354 and the fourth through hole 342 are aligned with each other.
  • the gear set 4 includes a plurality of planetary gears 41 and a ring gear 42 .
  • the planetary gears 41 have the same number as the first mounting holes 144 .
  • the plurality of planetary gears 41 are respectively disposed in the plurality of first mounting holes 144 .
  • a rotational connection is formed between the planetary gear 41 and the housing 1 .
  • the plurality of planetary gears 41 mesh with the transmission teeth 23 on the hollow shaft segment 21 .
  • the planetary gear 41 includes a gear body 411 and a gear shaft 412 .
  • the gear shaft 412 axially penetrates the gear body 411 .
  • the gear body 411 is disposed in the first installation hole 144 , and two ends of the gear shaft 412 respectively protrude into the installation grooves 145 located on both sides of the first installation hole 144 .
  • the ring gear 42 has a substantially cylindrical shape.
  • a plurality of teeth 421 are provided on the inner peripheral wall of the ring gear 42 , and the plurality of teeth 421 are evenly arranged along the circumferential direction.
  • the ring gear 42 is sleeved on the first pipe section 141 and is coaxially arranged with the first pipe section 141 .
  • the inner diameter of the ring gear 42 is larger than the outer diameter of the first pipe section 141 .
  • the plurality of planetary gears 41 are disposed on the inner side of the ring gear 42 and mesh with the plurality of teeth 421 .
  • the ring gear 42 When the ring gear 42 is rotated, the ring gear 42 drives the planetary gear 41 to rotate, and the planetary gear 41 drives the rotating shaft 2 to rotate when it rotates.
  • the rotating shaft 2 When the rotating shaft 2 rotates, it can drive the switching assembly 3 to rotate as a whole, so that the switching assembly 3 can switch the water path in the water separation valve core 10 .
  • the switching assembly 3 when the switching assembly 3 is rotated to the first position where the first through hole 314 on the first gasket 31 is aligned with the hole 132 on the partition plate 13 , the water flow injected from the water inlet 143 can be sequentially The first water outlet 151 is reached through the third through hole 322 , the first through hole 314 , the orifice 132 , the annular cavity 210 , the port 212 , and the second flow channel 211 in the hollow shaft section 21 .
  • the second through hole 354 on the second gasket 35 is staggered from the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 on the base 16 , and the second gasket 35 closes the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 .
  • the switch assembly 3 when the switch assembly 3 is rotated to the second position where the second through hole 354 on the second gasket 35 and the second water outlet 161 on the base 16 are aligned, the water flow injected from the water inlet 143
  • the second water outlet 161 can be reached through the fourth through hole 342 and the second through hole 354 in sequence.
  • the second through holes 354 on the second gasket 35 are respectively staggered from the third water outlet 162 and the fourth water outlet 163 on the base 16, and the second gasket 35 closes the third water outlet 162 and the fourth water outlet 163.
  • the first through holes 314 on the first gasket 31 and the holes 132 on the partition plate 13 are staggered from each other, and the first gasket 31 closes the holes 132 on the partition plate 13 .
  • the switch assembly 3 when the switch assembly 3 is rotated to the third position where the second through hole 354 on the second gasket 35 and the third water outlet 162 on the base 16 are aligned, the water flow injected from the water inlet 143
  • the third water outlet 162 can be reached through the fourth through hole 342 and the second through hole 354 in sequence.
  • the second through holes 354 on the second gasket 35 are respectively staggered from the second water outlet 161 and the fourth water outlet 163 on the base 16 , and the second gasket 35 closes the second water outlet 161 and the fourth water outlet 163 .
  • the first through holes 314 on the first gasket 31 and the holes 132 on the partition plate 13 are staggered from each other, and the first gasket 31 closes the holes 132 on the partition plate 13 .
  • the switch assembly 3 when the switch assembly 3 is rotated to the fourth position where the second through hole 354 on the second gasket 35 and the fourth water outlet 163 on the base 16 are aligned, the water flow injected from the water inlet 143
  • the fourth water outlet 163 can be reached through the fourth through hole 342 and the second through hole 354 in sequence.
  • the second through holes 354 on the second gasket 35 are respectively staggered from the second water outlet 161 and the third water outlet 162 on the base 16 , and the second gasket 35 closes the second water outlet 161 and the third water outlet 162 .
  • the first through holes 314 on the first gasket 31 and the holes 132 on the partition plate 13 are staggered from each other, and the first gasket 31 closes the holes 132 on the partition plate 13 .
  • the water inlet 143 can be selectively connected to only any one of the first water outlet 151 , the second water outlet 161 , the third water outlet 162 and the fourth water inlet 143 by driving the gear set 4 .
  • the water inlet 143 of the water separation valve core 10 is communicated with the water mixing valve core 86 , and the water mixing valve core 86 injects water into the water inlet 143 .
  • the first water outlet 151 is connected to the top spray 91 through the shower pipe 92
  • the second water outlet 161 is connected to the shower head 94 through the first hose 93
  • the third water outlet 162 is connected to the spray gun 96 through the second hose 95
  • the third water outlet 162 is connected to the spray gun 96 through the second hose 95
  • the four water outlets 163 are communicated with the water outlet pipe 97 .
  • the water flow passes through the water inlet 143, the first water outlet 151 and the shower pipe 92 in turn to reach the top spray 91; when the water inlet 143 is communicated with the second water outlet 161, The water flow reaches the shower head 94 through the water inlet 143, the second water outlet 161 and the first hose 93 in sequence; when the water inlet 143 is connected to the third water outlet 162, the water flow passes through the water inlet 143 and the third water outlet 162 in turn. and the second hose 95 to reach the spray gun 96; when the water inlet 143 communicates with the fourth water outlet 163, the water flows through the water inlet 143 and the fourth water outlet 163 in turn to reach the water outlet pipe 97.
  • the water diversion valve core 10 further includes a handle 72 and a barrel 71 .
  • the cylinder body 71 is a cylinder and is sleeved on the ring gear 42 .
  • the cylindrical body 71 is arranged coaxially with the ring gear 42 .
  • the cylindrical body 71 and the ring gear 42 are fixedly connected, and the cylindrical body 71 and the ring gear 42 may be connected by a spline.
  • the handle 72 is disposed outside the cylindrical body 71 and is connected to the cylindrical body 71 .
  • the ring gear 42 can be driven to rotate by pushing the handle 72, thereby driving the rotating shaft 2 and the switching assembly 3 to rotate, thereby realizing the switching of the water paths in the valve core.
  • the cylindrical body 71 covers the first installation hole 144, so that the appearance of the faucet 80 is more beautiful.
  • the number of teeth 421 on the ring gear 42 is greater than the number of the transmission teeth 23 on the hollow shaft segment 21 .
  • the rotation angle of the ring gear 42 is smaller than the rotation angle of the rotation shaft 2 . In this way, the ring gear 42 only needs to rotate the rotating shaft 2 by a small angle to drive the switching assembly 3 to rotate in place quickly.
  • the number of teeth 421 on the ring gear 42 is twice the number of the transmission teeth 23 on the hollow shaft segment 21 .
  • the rotation angle of the rotation shaft 2 is twice the rotation angle of the ring gear 42 . That is, when the ring gear 42 makes one rotation, the rotating shaft 2 makes two rotations.
  • the switch assembly 3 needs to be rotated 90 degrees to switch from the first position to the second position, to continue to rotate 90 degrees to switch from the second position to the third position, and to continue to rotate to switch from the third position to the fourth position. 90 degrees.
  • the shaft 2 can drive the switching assembly 3 to rotate 90 degrees, and the ring gear 42 only needs to rotate within a range of 135 degrees to complete the switching of the switching assembly 3 from the first position to the fourth position. . Therefore, the handle 72 only needs to swing within the range of 0-135 degrees.
  • two planetary gears 41 are provided, and two first mounting holes 144 are also provided.
  • the two first installation holes 144 are respectively disposed on opposite sides of the first pipe section 141 . Both of the two first mounting holes 144 are flush with the transmission teeth 23 on the hollow shaft segment 21 .
  • the two planetary gears 41 are respectively disposed in the two first mounting holes 144 , and the two planetary gears 41 are respectively located on opposite sides of the hollow shaft segment 21 .
  • the outer diameter of the first pipe section 141 is smaller than the outer diameter of the second pipe section 142 .
  • the water diversion valve core 10 also includes a pressure cap 43 and a wear-resistant washer 44 .
  • the pressure cap 43 is designed as a circular sleeve.
  • the pressure cap 43 is fitted over the first pipe section 141 .
  • the pressing cap 43 is provided with an external thread configured to be threadedly connected with the housing 85 of the faucet 80 .
  • the inner diameter of the pressure cap 43 may be smaller than the outer diameter of the second pipe section 142 .
  • the pressure cap 43 is located between the second pipe section 142 and the ring gear 42 .
  • the anti-wear washer 44 is sleeved on the pressure cap 43 , and one end of the anti-wear washer 44 facing the ring gear 42 abuts against the ring gear 42 .
  • the pressing cap 43 is further provided with a first limiting protrusion 431 , and the first limiting protrusion 431 protrudes radially outward from the outer peripheral surface of the pressing cap 43 .
  • the first limiting protrusion 431 is disposed on the side of the anti-wear washer 44 away from the ring gear 42 .
  • the first limiting protrusion 431 abuts against the end of the anti-wear washer 44 facing away from the ring gear 42 . In this way, the anti-wear washer 44 is sandwiched between the first limiting protrusion 431 and the ring gear 42 to reduce the wear between the ring gear 42 and the pressure cap 43 .
  • the end cover 152 of the water outlet joint 15 is further provided with a second limiting protrusion 155 .
  • the second limiting protrusion 155 protrudes radially outward from the edge of the end cover 152 .
  • the second limiting protrusion 155 is disposed on the end of the ring gear 42 facing away from the anti-wear washer 44 .
  • the second limiting protrusion 155 and the anti-wear washer 44 can prevent the ring gear 42 from moving axially and prevent the ring gear 42 from being separated from the water diversion valve core 10 .
  • the first sealing gasket 31 includes a first backing plate 311 and a plurality of first protruding ribs 317 .
  • the first backing plate 311 is configured as a substantially circular flat plate.
  • the first backing plate 311 covers the separator 13 .
  • the diameter of the first gasket 31 is equal to the inner diameter of the second pipe section 142 .
  • a first assembly hole 312 is formed through the middle of the first backing plate 311 .
  • the cross-section of the solid shaft segment 22 is substantially semicircular, the shape of the first assembly hole 312 matches the shape of the cross-section of the solid shaft segment 22 , and the solid shaft segment 22 penetrates through the first assembly hole 312.
  • the first through hole 314 is disposed on the first backing plate 311 and is located outside the first assembly hole 312 .
  • the first protruding rib 317 is disposed on the side of the first backing plate 311 close to the first rotating base 32 .
  • the first protruding rib 317 is a bar-shaped protrusion.
  • the number of the first ridges 317 may be four.
  • the plurality of first protruding ribs 317 are radially distributed around the first mounting hole 312 .
  • the first rotating base 32 includes a first base 323 and a plurality of first protrusions 324 .
  • the first base 323 has a substantially disc structure.
  • a second assembly hole 321 is formed through the middle of the first base 323 .
  • the shape of the second fitting hole 321 matches the shape of the cross-section of the solid shaft segment 22 .
  • the solid shaft segment 22 penetrates the second mounting hole 321 .
  • the first protruding portion 324 may be an arc-shaped boss.
  • the first protruding portion 324 is disposed on the side of the first base 323 close to the first backing plate 311 .
  • the first protruding portion 324 abuts against the first pad 311 .
  • the plurality of first protrusions 324 are evenly distributed around the second assembly hole 321 .
  • the number of the first protrusions 324 may be four.
  • the third through hole 322 is provided on one of the first protrusions 324 . There is a gap between every two adjacent first protruding parts 324, and each first protruding rib 317 protrudes into a gap.
  • the first protruding rib 317 protrudes into the gap between the two adjacent first protruding portions 324 , when the rotating shaft 2 drives the first rotating base 32 to rotate, the first protruding portion 324 pushes the first protruding rib 317 Rotate to drive the entire first gasket 31 to rotate.
  • the first gasket 31 further includes a first sleeve 316 .
  • the first sleeve 316 extends from the periphery of the first mounting hole 312 of the first backing plate 311 toward the first swivel base 32 .
  • the first sleeve 316 may be a cylinder.
  • the first sleeve 316 is sleeved on the solid shaft segment 22 , and the inner peripheral surface of the first sleeve 316 is in close contact with the outer peripheral surface of the solid shaft segment 22 .
  • the first sleeve 316 strengthens the seal between the first backing plate 311 and the solid shaft segment 22 , so that it is difficult for water to flow through the gap between the first backing plate 311 and the solid shaft segment 22 .
  • the first gasket 31 further includes a first cylinder 315 .
  • the first cylinder 315 extends from the outer edge of the first backing plate 311 toward the first rotating base 32 .
  • the first cylinder 315 is arranged coaxially with the first sleeve 316 .
  • the outer peripheral surface of the first cylinder 315 is in contact with the inner peripheral surface of the second pipe section 142 , and the side wall of the first protrusion 324 facing the inner peripheral surface of the second pipe section 142 is in contact with the inner peripheral surface of the first cylinder 315 .
  • the first cylinder 315 strengthens the seal between the first backing plate 311 and the second pipe section 142 , so that it is difficult for water to flow through the gap between the first backing plate 311 and the second pipe section 142 .
  • opposite ends of the first protruding rib 317 are respectively connected to the first sleeve 316 and the first cylinder 315 .
  • the first rib 317 , the first sleeve 316 and the first cylinder 315 are equivalent to mutually connected reinforcing rib plates, which strengthens the overall structural strength of the first gasket 31 and makes the first gasket 31 difficult to deformed.
  • the second gasket 35 includes a second backing plate 351 and a plurality of second protruding ribs 357 .
  • the second backing plate 351 may be configured as a substantially circular flat plate.
  • the second backing plate 351 covers the base 16 .
  • the diameter of the second gasket 35 is equal to the inner diameter of the second pipe section 142 .
  • a third mounting hole 352 is formed through the middle of the second backing plate 351 .
  • the cross-section of the solid shaft segment 22 is substantially semicircular, the shape of the third assembly hole 352 matches the shape of the cross-section of the solid shaft segment 22, and the solid shaft segment 22 penetrates through the third assembly hole 352.
  • the second through hole 354 is disposed on the second backing plate 351 and is located at the outer periphery of the third assembly hole 352 .
  • the second rib 357 is disposed on the side of the second backing plate 351 close to the second rotating base 34 .
  • the second rib 357 is a bar-shaped protrusion.
  • the number of the second ribs 357 may be four.
  • a plurality of second ridges 357 are radially distributed around the third mounting hole 352 .
  • the second swivel base 34 includes a second base 343 and a plurality of second protrusions 344 .
  • the second base 343 has a substantially disc structure.
  • a fourth mounting hole 341 is provided through the middle of the second base 343 .
  • the shape of the fourth fitting hole 341 matches the shape of the cross section of the solid shaft segment 22 .
  • the solid shaft segment 22 penetrates the fourth mounting hole 341 .
  • the second protruding portion 344 may be an arc-shaped boss.
  • the second protruding portion 344 is disposed on the side of the second base 343 close to the second pad 351 .
  • the second protruding portion 344 abuts against the second pad 351 .
  • the plurality of second protrusions 344 are evenly distributed around the fourth mounting hole 341 .
  • the number of the second protrusions 344 may be four.
  • the fourth through hole 342 is disposed on one of the second protrusions 344 . There is a gap between every two adjacent second protruding parts 344, and each second protruding rib 357 protrudes into a gap.
  • the second protruding edge 357 protrudes into the gap between the two adjacent second protruding portions 344 , when the rotating shaft 22 drives the second rotating base 34 to rotate, the second protruding portion 344 pushes the second protruding edge 357 Rotate to drive the entire second gasket 35 to rotate.
  • the second gasket 35 further includes a second sleeve 356 .
  • the second sleeve 356 extends from the periphery of the third mounting hole 352 of the second backing plate 351 toward the direction of the second swivel base 34 .
  • the second sleeve 356 may be a cylinder.
  • the second sleeve 356 is sleeved on the solid shaft segment 22 , and the inner peripheral surface of the second sleeve 356 is in close contact with the outer peripheral surface of the solid shaft segment 22 .
  • the second sleeve 356 strengthens the seal between the second backing plate 351 and the solid shaft segment 22 , so that it is difficult for water flow to pass through the gap between the second backing plate 351 and the solid shaft segment 22 .
  • the second gasket 35 further includes a second cylinder 355 .
  • the second cylinder 355 extends from the outer edge of the second backing plate 351 toward the second swivel base 34 .
  • the second cylinder 355 is disposed coaxially with the second sleeve 356 .
  • the outer peripheral surface of the second cylinder 355 is in contact with the inner peripheral surface of the second pipe section 142
  • the outward-facing side wall of the second protrusion 344 is in contact with the inner peripheral surface of the second cylinder 355 .
  • the second cylinder 355 strengthens the seal between the second backing plate 351 and the second pipe section 142, so that it is difficult for water to flow through the gap between the second backing plate 351 and the second pipe section 142.
  • opposite ends of the second rib 357 are connected to the second sleeve 356 and the second cylinder 355, respectively.
  • the second rib 357 , the second sleeve 356 and the second cylinder 355 are equivalent to mutually connected reinforcing rib plates, which strengthens the overall structural strength of the second gasket 35 and makes the second gasket 35 difficult to deformed.
  • the water diversion valve core 10 further includes two sealing rings 6 .
  • the sealing ring 6 may be an O-ring sealing ring. Both sealing rings 6 are fitted onto the hollow shaft section 21 . The inner edge of the sealing ring 6 is in contact with the outer peripheral surface of the hollow shaft segment 21 , and the outer edge of the sealing ring 6 is in contact with the inner peripheral surface of the first pipe segment 141 .
  • the two sealing rings 6 are distributed on opposite sides of the first mounting hole 144 . In this way, water in the first pipe section 141 can be prevented from leaking out of the first installation hole 144 .
  • the hollow shaft segment 21 is further provided with a first annular groove 213 and a second annular groove 214 . Both the first annular groove 213 and the second annular groove 214 are arranged coaxially with the hollow shaft segment 21 .
  • the two sealing rings 6 are partially embedded in the first annular groove 213 and the second annular groove 214 respectively.
  • the two sealing rings 6 are respectively partially embedded in the first annular groove 213 and the second annular groove 214 to avoid axial play of the sealing rings 6 in the hollow shaft section 21 .
  • the water separation valve core 10 further includes a ball bump seat 51 , a bump ball 52 and a second elastic member 53 .
  • the ball bearing seat 51 is substantially disc-shaped.
  • the ball bumper 51 is arranged in the second pipe section 142 and fixed on the second pipe section 142 .
  • the ball bearing seat 51 is arranged coaxially with the second pipe section 142 .
  • the ball bearing seat 51 is located between the first rotating seat 32 and the second rotating seat 34 . There may be a snap connection between the ball bumper 51 and the second pipe section 142 .
  • a buckle 511 is provided on the outer edge of the ball bumper 51 , and the buckle 511 is clipped to the water inlet 143 .
  • a fifth through hole 510 is provided in the middle of the ball bearing seat 51 .
  • the fifth through hole 510 is a through hole.
  • the diameter of the fifth through hole 510 is larger than the outer diameter of the first elastic member 33 .
  • Both the first elastic member 33 and the solid shaft segment 22 penetrate through the fifth through hole 510 .
  • the end surface of the ball bearing seat 51 facing the first rotating seat 32 is recessed inward to form four limiting grooves 512 . The distances from the four limiting grooves 512 to the axis of the rotating shaft 2 are equal.
  • blind mounting holes 325 are further provided on the first swivel base 32 .
  • the blind mounting hole 325 of the first swivel base 32 is located on the side of the first swivel base 32 facing the second swivel base 34 .
  • the extending direction of the blind mounting hole 325 is parallel to the axis of the first swivel base 32 .
  • the second elastic member 53 is disposed in the blind installation hole 325 .
  • the second elastic member 53 may be a coil spring.
  • the bumping ball 52 has a substantially columnar structure. The axis of the bumping ball 52 is parallel to the axis of the rotating shaft 2 .
  • the bead 52 includes a large diameter section 522 and a small diameter section 523 .
  • the large-diameter section 522 and the small-diameter section 523 are coaxially disposed, and one end of the large-diameter section 522 is connected to one end of the small-diameter section 523 .
  • the diameter of the large diameter section 522 is larger than the diameter of the small diameter section 523 .
  • the small diameter section 523 of the bump ball 52 is inserted into the blind installation hole 325 , and the large diameter section 522 of the bump ball 52 is in contact with the ball bump seat 51 .
  • the second elastic member 53 is sleeved on the small diameter section 523 .
  • One end of the second elastic member 53 abuts against the end of the large diameter section 522 facing the end of the small diameter section 523 , and the other end of the second elastic member 53 abuts against the bottom of the blind mounting hole 325 .
  • the end surface of the large-diameter section 522 facing away from the small-diameter section 523 is a spherical surface, and the spherical surface is in contact with the ball bearing seat 51 .
  • the large diameter section 522 of the ball 52 sinks into the first limiting groove within 512.
  • the switch assembly 3 is rotated to the second position where the second through hole 354 on the second sealing gasket 35 is aligned with the second water outlet 161 on the base 16, the large diameter section 522 of the ball 52 sinks into the second limit in bit slot 512 .
  • the switching assembly 3 is rotated to the third position where the second through hole 354 on the second gasket 35 and the third water outlet 162 on the base 16 are aligned, the large diameter section 522 of the bump ball 52 falls into the third limit in bit slot 512 .
  • the rotating shaft 2 applies a large torque to the first rotating base 32 , and the spherical surface and the opening edge of the limiting slot 512 press each other so that the opening of the limiting slot 512 is opened.
  • the edge exerts a pressing force on the bumper 52. Since the end face of the bumper 52 and the ball bumper seat 51 is a spherical surface, the squeeze force has an axial component force, which is directed to the hole bottom of the blind hole 325 for installation.
  • the bumping ball 52 compresses the second elastic member 53, and the bumping ball 52 can finally escape from the limiting groove 512 to release the water separation valve core 10. locking.
  • the starting feel is large, which can improve the user experience.
  • FIG. 10 there are two buckles 511 on the ball bearing seat 51 , and the two buckles 511 are respectively arranged on opposite sides of the ball bearing seat 51 .
  • the two clips 511 are clipped on the two water inlets 143 respectively.
  • the two snaps 511 symmetrically arranged on the ball bumper 51 are respectively clipped to the two water inlets 143 symmetrically arranged on the second pipe section 142, so that the ball bumper 51 is installed more stably.
  • setting two water inlets 143 to feed water at the same time can increase the flow of water.
  • a plurality of channels 513 are provided on the ball bearing seat 51 .
  • the channel 513 is formed by the inward depression of the outer peripheral surface of the ball bearing seat 51 .
  • a plurality of channels 513 are evenly distributed on the outer edge of the ball bearing seat 51 .
  • the extending direction of the channel 513 is the axial direction of the ball bearing seat 51 .
  • the channel 513 penetrates through the ball bearing seat 51 .
  • the water flow can not only flow into the cavity between the second turn base 34 and the ball touch base 51 along the fifth through hole 510 on the ball touch base 51 , but also flow to the second turn base 34 and the ball touch base 51 along these channels 513 . 51 , thus increasing the water flow of the second water outlet 161 , the third water outlet 162 and the fourth water outlet 163 .
  • the base 16 is further provided with a second shaft hole 164 , and the second shaft hole 164 is a blind hole.
  • the second shaft hole 164 is provided at one end of the base 16 facing the partition plate 13 .
  • the second shaft hole 164 is coaxial with the rotating shaft 2 .
  • the solid shaft segment 22 of the rotating shaft 2 is inserted into the second shaft hole 164 and is clearance fit with the second shaft hole 164 .
  • One end of the solid shaft section 22 facing away from the hollow shaft section 21 is constrained by the second shaft hole 164 , so that the rotating shaft 2 is more stable when rotating.

Abstract

一种淋浴套件及其龙头、分水阀芯。该淋浴套件包括龙头。该龙头包括分水阀芯。该分水阀芯包括:壳体,包括隔板、进水口、第一出水口(151)以及第二出水口;转轴(2),包括空心轴段(21)、多个传动齿(23)和实心轴段(22);切换组件(3);隔板设置有第一轴孔(131)和孔道(132),实心轴段(22)穿过第一轴孔(131),切换组件套设在实心轴段(22)上;第一出水口(151)与孔道(132)连通;齿轮组(4)和空心轴段(21)上的传动齿(23)相啮合形成齿轮机构,齿轮机构驱动转轴(2)转动以带动切换组件转动以实现水路切换,还能通过预先设置齿轮机构的传动比来控制分水阀芯切换水路的速度。

Description

淋浴套件及其龙头、分水阀芯 技术领域
本申请实施例涉及但不限于阀门技术领域,尤指一种淋浴套件及其龙头、分水阀芯。
背景技术
淋浴龙头是卫浴领域中常见的一种出水设备,其内部安装有混水阀芯和分水阀芯。混水阀芯能够将冷水和热水混合后输出给分水阀芯。分水阀芯则负责实现多路分水,例如分别将水分配给顶喷、花洒或下方出水管。
然而,相关技术中的分水阀芯体积较大,同时,阀芯的控制方式通常为按键式换挡或旋钮式换挡,控制方式单一。
发明概述
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。
本申请实施例提供了一种分水阀芯,可以通过驱动齿轮组来对分水阀芯内的水路进行切换。该分水阀芯包括:
壳体,包括
第一圆柱腔;
第二圆柱腔,与所述第一圆柱腔同轴设置;
隔板,将所述第一圆柱腔和所述第二圆柱腔分隔开来,设置有与所述第一圆柱腔同轴的第一轴孔以及设置在所述轴孔一侧的孔道;
进水口,设置在所述第二圆柱腔的侧壁上;
第一出水口,设置在所述第一圆柱腔背离所述隔板的一端;以及
第二出水口,设置在所述第二圆柱腔背离所述隔板的一端;
转轴,包括
空心轴段,位于所述第一圆柱腔内且与所述第一圆柱腔同轴设置,其外周壁上周向均匀分布有多个传动齿,所述空心轴段的两端分别连通所述第一出水口和所述孔道;
实心轴段,一端连接于所述空心轴段、另一端穿过所述第一轴孔而伸入到所述第二圆柱腔内;
切换组件,设置在所述第二圆柱腔内且套设在所述实心轴段上;
齿轮组,设置在所述壳体上且与所述传动齿相啮合,设置成能驱动所述转轴转动以带动所述切换组件转动;
其中,所述切换组件转动到第一位置时将所述进水口与所述孔道相接通,所述切换组件转动到第二位置时将所述进水口与所述第二出水口相接通。
在分水阀芯中,齿轮组和空心轴段上传动齿相啮合组成一个齿轮机构,该齿轮组能驱动转轴来带动切换组件转动以实现切换水路,可以通过预先设置齿轮机构的传动比来控制分水阀芯切换水路的速度。同时,这种阀芯的体积小、结构简单。
本申请实施例的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请实施例而了解。本申请实施例的其他优点可通过在说明书以及附图中所描述的方案来实现和获得。
在阅读并理解了附图和详细描述后,可以明白其他方面。
附图概述
附图用来提供对本申请实施例技术方案的理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本申请的技术方案,并不构成对本申请技术方案的限制。
图1为本申请实施例中的一种淋浴套件的结构示意图;
图2为本申请实施例中的一种龙头的局部剖视示意图;
图3为本申请实施例中的一种分水阀芯拆解出筒体和手柄的示意图;
图4为本申请实施例中的一种分水阀芯的结构示意图;
图5为本申请实施例中的一种分水阀芯的爆炸示意图;
图6为本申请实施例中的一种壳体的全剖示意图;
图7为本申请实施例中的一种壳体的爆炸示意图;
图8为本申请实施例中的一种分水阀芯的仰视示意图;
图9为本申请实施例中的一种分水阀芯的全剖示意图;
图10为图9中A-A面的剖视示意图;
图11为图10中B-B面的剖视示意图;
图12为本申请实施例中的齿轮组和转轴的示意图;
图13为本申请实施例中的切换组件的爆炸示意图;
图14为本申请实施例中的第一密封垫的结构示意图;
图15为本申请实施例中的第二转座的结构示意图;
图16为本申请实施例中的第二密封垫的结构示意图;
图17为本申请实施例中的第二弹性件、碰珠和碰珠座的结构示意图;
图18为本申请实施例中切换组件在第一位置的分水阀芯的结构示意图;
图19为本申请实施例中切换组件在第一位置的分水阀芯的剖视示意图;
图20为本申请实施例中切换组件在第二位置的分水阀芯的结构示意图;
图21为本申请实施例中切换组件在第二位置的分水阀芯的剖视示意图;
图22为本申请实施例中切换组件在第三位置的分水阀芯的结构示意图;
图23为本申请实施例中切换组件在第三位置的分水阀芯的剖视示意图;
图24为本申请实施例中切换组件在第四位置的分水阀芯的结构示意图;
图25为本申请实施例中切换组件在第四位置的分水阀芯的剖视示意图。
详述
参照图1,图1显示了本实施例中的一种淋浴套件的结构。该淋浴套件包括龙头80、淋浴管92、顶喷91、第一软管93、花洒94、第二软管95、喷枪96和出水管97。淋浴管92的两端分别连通龙头80和顶喷91。第一软管 93的两端分别连通龙头80和花洒94。第二软管95的两端分别连通喷枪96和龙头80。出水管97的一端连接于龙头80,另一端向斜下方延伸。
如图2所示,龙头80包括外壳85、混水阀芯86和分水阀芯10。混水阀芯86和分水阀芯10均安装在外壳85上。混水阀芯86设置在外壳85内。如图1所示,外壳85上设置有热水接头81和冷水接头82。外壳85包括冷水管道84和热水管道83。冷水管道84的两端分别连接混水阀芯86和冷水接头82。冷水接头82通过冷水管道84连接于混水阀芯86。热水管道83的两端分别连接混水阀芯86和热水接头81。热水接头81通过热水管道83连接于混水阀芯86。
热水接头81设置成外接热水供应管(图中未示出)。热水供应管通过热水接头81向混水阀芯86内输入热水。冷水接头82设置成外接冷水供应管(图中未示出)。冷水供应管通过冷水接头82向混水阀芯86输入冷水。冷水和热水可以在混水阀芯86中按照设定的比例混合均匀。如图2所示,外壳85内还设置有一条混合水流道87。混合水流道87从混水阀芯86的出口延伸到分水阀芯10。冷水和热水在混水阀芯86中混合均匀后通过混合水流道87输送到分水阀芯10。顶喷91、花洒94、喷枪96和出水管97均连通于分水阀芯10,最后由分水阀芯10将混合均匀的水选择性地分配给顶喷91、花洒94、喷枪96和出水管97之中的一个。
如图3-5所示,分水阀芯10包括壳体1、转轴2、切换组件3和齿轮组4。转轴2和切换组件3均设置在壳体1内。转轴2连接于切换组件3。齿轮组4能通过驱动转轴2转动来带动切换组件3转动。
如图6-8所示,壳体1包括第一圆柱腔11、第二圆柱腔12、隔板13、进水口143、第一出水口151、第二出水口161、第三出水口162和第四出水口163。如图6所示,第一圆柱腔11和第二圆柱腔12均设置在壳体1内。第一圆柱腔11和第二圆柱腔12同轴设置。第一圆柱腔11的直径可以小于第二圆柱腔12的直径。隔板13可以是圆形的平板。隔板13设置在第一圆柱腔11和第二圆柱腔12之间,隔板13将第一圆柱腔11和第二圆柱腔12分隔开来。隔板13上设置有孔道132和第一轴孔131。孔道132和第一轴孔131均轴向贯穿隔板13。第一轴孔131可以为圆孔,第一轴孔131与第一圆柱腔11 同轴设置。孔道132设置在第一轴孔131的一侧,孔道132的两端分别连通第一圆柱腔11和第二圆柱腔12。如图7所示,第一圆柱腔11的侧壁上还设置有多个第一安装孔144。
第一出水口151设置在第一圆柱腔11背离隔板13的一端。第二出水口161、第三出水口162、第四出水口163均设置在第二圆柱腔12背离隔板13的一端。第二出水口161、第三出水口162、第四出水口163均偏离第二圆柱腔12的轴线设置。进水口143设置在第二圆柱腔12的侧壁上。第一出水口151的两端分别接通第一圆柱腔11和壳体1外部。第二出水口161、第三出水口162、第四出水口163的两端都分别接通第二圆柱腔12和壳体1外部。进水口143的两端分别连通第二圆柱腔12和壳体1外部。
如图7所示,在本实施例中,壳体1还包括直管14、出水接头15和底座16。直管14可以是大致的圆管状。直管14包括第一管段141和第二管段142。第一管段141和第二管段142同轴设置,第一管段141的一端连接于第二管段142的一端。第二管段142的内径可以大于第一管段141的内径。隔板13设置在第一管段141和第二管段142之间。进水口143设置在第二管段142的侧壁上。进水口143可以是设置在第二管段142的中部区域。
多个第一安装孔144均设置在第一管段141上。第一安装孔144为贯穿第一管段141的通孔。第一安装孔144的横截面可以是矩形。第一管段141上的外周面径向向内凹陷形成多个安装槽145。安装槽145的数量是第一安装孔144的两倍。每个第一安装孔144靠近第二管段142的一侧和背离第二管段142的一侧均设置有一个与其相连通的安装槽145。安装槽145的底面可以是凹陷的圆柱面,该圆柱面的轴线与第一管段141的轴线平行。
如图7所示,出水接头15包括端盖152以及管柱153。端盖152覆盖在第一管段141背离隔板13的一端。端盖152与第一管段141之间可以是可拆卸连接,例如螺纹连接。端盖152与第一管段141的端面之间可以设置密封圈45。密封圈45能密封端盖152与第一管段141之间的间隙。端盖152上设置有一个通孔,该通孔可以是设置在端盖152的中部。管柱153可以是直管14。管柱153从端盖152的通孔的边缘向背离第一管段141的方向延伸。管柱153与第一管段141同轴设置。如图6所示,管柱153内设置有轴向延 伸的第一流道154。第一流道154通过端盖152的通孔连通于第一管段141的内腔。第一圆柱腔11由端盖152、第一管段141和隔板13围合而成,第一出水口151位于管柱153上。出水接头15的管柱153能与淋浴管92相接通。
如图8所示,底座16造为大致的圆盘形。第二出水口161、第三出水口162、第四出水口163均偏心设置在底座16上。第二出水口161、第三出水口162、第四出水口163均贯穿底座16。底座16覆盖在第二管段142背离隔板13的一端的端部上。底座16垂直于第二管段142的轴线。底座16与第二管段142之间可以是可拆卸连接,例如卡扣连接或螺纹连接。第二圆柱腔12由第二管段142、底座16和隔板13围合而成。
如图9、12所示,转轴2包括空心轴段21和实心轴段22。实心轴段22的外径可以小于空心轴段21的外径。空心轴段21与实心轴段22同轴设置。空心轴段21的一端连接于实心轴段22的一端。空心轴段21内具有一个第二流道211,该第二流道211轴向贯通空心轴段21。该第二流道211可以是与空心轴段21同轴设置。该第二流道211靠近实心轴段22的一端具有一个端口212,该第二流道211背离实心轴段22的一端连通于第一出水口151。
如图9、12所示,空心轴段21位于第一圆柱腔11内,且与第一圆柱腔11同轴设置。空心轴段21上设置有多个传动齿23。多个传动齿23沿周向均匀地分布在空心轴段21的外周壁上。空心轴段21与第一圆柱腔11的侧壁之间可以是间隙配合。空心轴段21在第一圆柱腔11内能绕自身轴线转动。在空心轴段21与第一圆柱腔11的侧壁之间的密封为轴密封。
空心轴段21与隔板13之间相互分开,空心轴段21与隔板13之间形成一个环空腔室210,该环空腔室210将孔道132和空心轴段21上的端口212相连通。实心轴段22从第一圆柱腔11穿过隔板13上的第一轴孔131插入到第二圆柱腔12内。实心轴段22与第二圆柱腔12同轴设置。
切换组件3设置在第二圆柱腔12内。如图13所示,切换组件3包括第一密封垫31、第二密封垫35、第一转座32、第二转座34和第一弹性件33。第一密封垫31和第二密封垫35可以是柔性垫片,例如橡胶垫。第一密封垫31、第二密封垫35、第一转座32和第二转座34都套装在实心轴段22上。 第一密封垫31、第二密封垫35、第一转座32和第二转座34均与实心轴段22成形连接,并在实心轴段22转动时跟随转动。第一密封垫31、第二密封垫35、第一转座32和第二转座34还可以分别与实心轴段22进行键连接,例如,平键连接或花键连接。第一弹性件33可以是螺旋弹簧、波纹管或蝶形弹簧。
如图9、10所示,第一密封垫31紧贴在隔板13上。第一密封垫31能相对于隔板13转动。第二密封垫35紧贴在底座16上。第二密封垫35能相对于底座16转动。第一转座32和第二转座34设置在第一密封垫31和第二密封垫35之间。第一转座32抵靠第一密封垫31,第二转座34抵靠第二密封垫35。第一弹性件33可以是套在实心轴段22上。第一弹性件33位于第一转座32和第二转座34之间。第一弹性件33的相对两端分别抵接于第一转座32和第二转座34,且第一弹性件33处于压缩状态。第一弹性件33对第一转座32施加一个指向隔板13的弹力以使得第一转座32将第一密封垫31紧压在隔板13上,第一弹性件33对第二转座34施加一个指向底座16的弹力使得第二转座34将第二密封垫35紧压在底座16上。
进水口143位于第一转座32和第二转座34之间,进水口143连通于第一转座32和第二转座34之间形成的腔室。
如图13所示,第一密封垫31上设置有第一通孔314。第一通孔314轴向贯穿第一密封垫31。第一通孔314到转轴2轴线的距离等于隔板13的孔道132到转轴2轴线的距离,这样,第一通孔314能随第一密封垫31转动到与孔道132相互对齐的位置。
如图16所示,第二密封垫35上设置有第二通孔354。第二通孔354轴向贯穿第二密封垫35。第二通孔354到转轴2轴线的距离、底座16的第二出水口161到转轴2轴线的距离、底座16的第三出水口162到转轴2轴线的距离和底座16的第四出水口163到转轴2轴线的距离均相等,这样,第二通孔354能跟随第二密封垫35转动到分别与第二出水口161、第三出水口162、第四出水口163相互对齐的位置。
如图13所示,第一转座32上设置有第三通孔322。第三通孔322轴向贯穿第一转座32。第一通孔314与第三通孔322相互对齐。
第二转座34上设置有第四通孔342。第四通孔342轴向贯穿第二转座34。第二通孔354与第四通孔342相互对齐。
如图10-12所示,齿轮组4包括多个行星齿轮41和齿圈42。行星齿轮41与第一安装孔144的数量相同。多个行星齿轮41分别设置在多个第一安装孔144内。行星齿轮41与壳体1之间形成转动连接。多个行星齿轮41均与空心轴段21上的传动齿23相啮合。行星齿轮41包括齿轮本体411和齿轮轴412。如图10所示,齿轮轴412轴向贯穿齿轮本体411。齿轮本体411设置在第一安装孔144内,齿轮轴412的两端分别伸入到位于第一安装孔144的两侧的安装槽145中。
如图11所示,齿圈42为大致的圆筒形。齿圈42的内周壁上设置有多个齿421,多个齿421沿周向均匀布置。齿圈42套在第一管段141上,且与第一管段141同轴设置。齿圈42的内径大于第一管段141的外径。多个行星齿轮41均设置在齿圈42的内侧,且均与多个齿421相啮合。
转动齿圈42,齿圈42带动行星齿轮41转动,行星齿轮41在转动时带动转轴2转动。转轴2转动时能带动切换组件3整体转动,使得切换组件3能切换分水阀芯10中的水路。
如图18、19所示,在切换组件3转动到第一密封垫31上的第一通孔314和隔板13上的孔道132对齐的第一位置时,从进水口143注入的水流能依次通过第三通孔322、第一通孔314、孔道132、环空腔室210、端口212、空心轴段21内的第二流道211而到达第一出水口151。此时,第二密封垫35上的第二通孔354与底座16上的第二出水口161、第三出水口162和第四出水口163相互错开,第二密封垫35封闭第二出水口161、第三出水口162和第四出水口163。
如图20、21所示,在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第二出水口161对齐的第二位置时,从进水口143注入的水流能依次通过第四通孔342、第二通孔354而到达第二出水口161。此时,第二密封垫35上的第二通孔354分别与底座16上的第三出水口162、第四出水口163相互错开,第二密封垫35封闭第三出水口162和第四出水口163,同时,第一密封垫31上的第一通孔314与隔板13上的孔道132相互错开,第 一密封垫31封闭隔板13的孔道132。
如图22、23所示,在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第三出水口162对齐的第三位置时,从进水口143注入的水流能依次通过第四通孔342、第二通孔354而到达第三出水口162。此时,第二密封垫35上的第二通孔354分别与底座16上的第二出水口161、第四出水口163相互错开,第二密封垫35封闭第二出水口161、第四出水口163,同时,第一密封垫31上的第一通孔314与隔板13上的孔道132相互错开,第一密封垫31封闭隔板13的孔道132。
如图24、25所示,在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第四出水口163对齐的第四位置时,从进水口143注入的水流能依次通过第四通孔342、第二通孔354而到达第四出水口163。此时,第二密封垫35上的第二通孔354分别与底座16上的第二出水口161、第三出水口162相互错开,第二密封垫35封闭第二出水口161、第三出水口162,同时,第一密封垫31上的第一通孔314与隔板13上的孔道132相互错开,第一密封垫31封闭隔板13的孔道132。
由此,能通过驱动齿轮组4能将进水口143选择性地仅与第一出水口151、第二出水口161、第三出水口162、第四进水口143中的任意一个相接通。
在本实施例中,分水阀芯10的进水口143连通于混水阀芯86,混水阀芯86向该进水口143注入水流。第一出水口151通过淋浴管92接通于顶喷91,第二出水口161通过第一软管93连通于花洒94,第三出水口162通过第二软管95连通于喷枪96,第四出水口163连通于出水管97。
当进水口143与第一出水口151相连通时,水流依次通过进水口143、第一出水口151和淋浴管92而到达顶喷91;当进水口143与第二出水口161相连通时,水流依次通过进水口143、第二出水口161和第一软管93而到达花洒94;当进水口143与第三出水口162相连通时,水流依次通过进水口143、第三出水口162和第二软管95而到达喷枪96;当进水口143与第四出水口163相连通时,水流依次通过进水口143、第四出水口163而到达出水管97。
在一个示意性实施例中,如图2、3所示,分水阀芯10还包括手柄72和筒体71。筒体71为圆筒,套装在齿圈42上。筒体71与齿圈42同轴设置。 筒体71与齿圈42之间固定连接,筒体71与齿圈42之间可以是花键连接。手柄72设置在筒体71外,且连接于筒体71。
可以通过推动手柄72来带动齿圈42转动,进而带动转轴2和切换组件3转动,从而实现阀芯内的水路的切换。筒体71覆盖第一安装孔144,使得龙头80外观更加美观。
在一个示意性实施例中,如图11所示,齿圈42上齿421的数量大于空心轴段21上传动齿23的数量。
齿圈42通过行星齿轮41带动转轴2转动时,齿圈42转动的角度小于转轴2转动的角度。这样,齿圈42只需要转动较小的角度转轴2就能带动切换组件3快速转动到位。
在一个示意性实施例中,齿圈42上齿421的数量为空心轴段21上传动齿23数量的两倍。
齿圈42通过行星齿轮41带动转轴2转动时,转轴2转动的角度为齿圈42转动的角度的两倍。即,齿圈42转一圈时转轴2转两圈。
在本实施例中,切换组件3从第一位置切换到第二位置需转动90度,从第二位置切换到第三位置需继续转动90度,从第三位置切换到第四位置需继续转动90度。而齿圈42每转动45度,转轴2就能带动切换组件3转动90度,齿圈42只需要在135度的范围内进行转动即可完成切换组件3从第一位置到第四位置的切换。故,手柄72也仅需在0~135度的范围内摆动即可,在将龙头80贴墙安装且分水阀芯10靠近墙面时,手柄72不会与墙面发生干涉。
在一个示意性的实施例中,行星齿轮41均设置有两个,第一安装孔144也设置有两个。两个第一安装孔144分别设置在第一管段141的相对两侧。两个第一安装孔144均与空心轴段21上的传动齿23平齐。两个行星齿轮41分别设置在两个第一安装孔144内,两个行星齿轮41分别位于空心轴段21的相对两侧。
两个行星齿轮41在将齿圈42施加的转矩传递给空心轴段21时,空心轴段21受力平衡,不容易卡死。
在一个示意性实施例中,如图9、10所示,第一管段141的外径小于第二管段142的外径。分水阀芯10还包括压帽43和防磨垫圈44。压帽43构造为圆形的套筒。压帽43套装在第一管段141上。压帽43上设置有设置成与龙头80的外壳85螺纹进行连接的外螺纹。
压帽43的内径可以小于第二管段142的外径。压帽43位于第二管段142与齿圈42之间。防磨垫圈44套装在压帽43上,防磨垫圈44朝向齿圈42的一端抵接于齿圈42。如图10所示,压帽43上还设置有第一限位凸起431,第一限位凸起431从压帽43的外周面径向向外突出。第一限位凸起431设置在防磨垫圈44背离齿圈42的一侧。第一限位凸起431抵接于防磨垫圈44背离齿圈42的一端。这样,防磨垫圈44夹设在第一限位凸起431和齿圈42之间,设置成减小齿圈42与压帽43之间的磨损。
在一个示意性实施例中,如图8-10所示,出水接头15的端盖152上还设置有第二限位凸起155。第二限位凸起155从端盖152的边缘径向向外凸出。第二限位凸起155设置在齿圈42背离防磨垫圈44的一端。第二限位凸起155和防磨垫圈44能防止齿圈42轴向移动,避免齿圈42脱离分水阀芯10。
在一个示意性实施例中,如图13、14所示,第一密封垫31包括第一垫板311和多个第一凸棱317。第一垫板311构造为大致的圆形平板。第一垫板311覆盖在隔板13上。第一密封垫31的直径等于第二管段142的内径。第一垫板311的中部贯穿设置有第一装配孔312。在本实施例中,实心轴段22的横截面为大致的半圆形,第一装配孔312的形状与实心轴段22的横截面的形状相匹配,实心轴段22贯穿该第一装配孔312。第一通孔314设置在第一垫板311上,且位于第一装配孔312的外侧。
第一凸棱317设置在第一垫板311靠近第一转座32的一侧。第一凸棱317为条形凸起。第一凸棱317的数量可以是4个。多个第一凸棱317呈辐射状分布在第一装配孔312的周围。
如图13所示,第一转座32包括第一基座323和多个第一凸起部324。第一基座323为大致的圆盘结构。第一基座323的中部贯穿设置有第二装配孔321。第二装配孔321的形状与实心轴段22的横截面的形状相匹配。实心 轴段22贯穿该第二装配孔321。
第一凸起部324可以为弧形的凸台。第一凸起部324设置在第一基座323靠近第一垫板311的一侧。第一凸起部324与第一垫板311相抵。多个第一凸起部324均匀分布在第二装配孔321的周围。第一凸起部324的数量可以是4个。第三通孔322设置在其中一个第一凸起部324上。每相邻的两个第一凸起部324之间具有一个间隙,每个第一凸棱317伸入到一个间隙中。
由于第一凸棱317伸入到相邻两个第一凸起部324之间的间隙中,在转轴2带动第一转座32转动时,第一凸起部324通过推动第一凸棱317转动来带动整个第一密封垫31转动。
在一个示意性实施例中,如图10、14所示,第一密封垫31还包括第一套筒316。第一套筒316从第一垫板311的第一装配孔312的周边向第一转座32方向延伸。第一套筒316可以是圆筒。第一套筒316套装在实心轴段22上,第一套筒316的内周面紧贴实心轴段22的外周面。第一套筒316加强了第一垫板311与实心轴段22之间密封,使得水流难以通过第一垫板311与实心轴段22之间的间隙。
在一个示意性实施例中,如图10、14所示,第一密封垫31还包括第一圆筒315。第一圆筒315从第一垫板311的外边缘向第一转座32方向延伸。第一圆筒315与第一套筒316同轴设置。第一圆筒315的外周面抵接于第二管段142的内周面,第一凸起部324朝向第二管段142内周面的侧壁抵接于第一圆筒315的内周面。第一圆筒315加强了第一垫板311与第二管段142之间的密封,使得水流难以通过第一垫板311与第二管段142之间的间隙。
在一个示意性实施例中,如图14所示,第一凸棱317的相对两端分别连接第一套筒316和第一圆筒315。这样连接后,第一凸棱317、第一套筒316和第一圆筒315相当于相互连接的加强筋板,加强了第一密封垫31整体的结构强度,使得第一密封垫31不容易变形。
在一个示意性实施例中,如图13、16所示,第二密封垫35包括第二垫板351和多个第二凸棱357。第二垫板351可以构造为大致的圆形平板。第二垫板351覆盖在底座16上。第二密封垫35的直径等于第二管段142的内径。第二垫板351的中部贯穿设置有第三装配孔352。在本实施例中,实心 轴段22的横截面为大致的半圆形,第三装配孔352的形状与实心轴段22的横截面的形状相匹配,实心轴段22贯穿该第三装配孔352。第二通孔354设置在第二垫板351上,且位于第三装配孔352的外周。
第二凸棱357设置在第二垫板351靠近第二转座34的一侧。第二凸棱357为条形凸起。第二凸棱357的数量可以是4个。多个第二凸棱357呈辐射状分布在第三装配孔352的周围。
如图13、15所示,第二转座34包括第二基座343和多个第二凸起部344。第二基座343为大致的圆盘结构。第二基座343的中部贯穿设置有第四装配孔341。第四装配孔341的形状与实心轴段22的横截面的形状相匹配。实心轴段22贯穿该第四装配孔341。
第二凸起部344可以为弧形的凸台。第二凸起部344设置在第二基座343靠近第二垫板351的一侧。第二凸起部344与第二垫板351相抵。多个第二凸起部344均匀分布在第四装配孔341的周围。第二凸起部344的数量可以是4个。第四通孔342设置在其中一个第二凸起部344上。每相邻的两个第二凸起部344之间具有一个间隙,每个第二凸棱357伸入到一个间隙中。
由于第二凸棱357伸入到相邻两个第二凸起部344之间的间隙中,在转轴22带动第二转座34转动时,第二凸起部344通过推动第二凸棱357转动来带动整个第二密封垫35转动。
在一个示意性实施例中,如图10、13所示,第二密封垫35还包括第二套筒356。第二套筒356从第二垫板351的第三装配孔352的周边向第二转座34方向延伸。第二套筒356可以是圆筒。第二套筒356套装在实心轴段22上,第二套筒356的内周面紧贴实心轴段22的外周面。第二套筒356加强了第二垫板351与实心轴段22之间密封,使得水流难以通过第二垫板351与实心轴段22之间的间隙。
在一个示意性实施例中,如图10、13所示,第二密封垫35还包括第二圆筒355。第二圆筒355从第二垫板351的外边缘向第二转座34方向延伸。第二圆筒355与第二套筒356同轴设置。第二圆筒355的外周面抵接于第二管段142的内周面,第二凸起部344朝外的侧壁抵接于第二圆筒355的内周面。第二圆筒355加强了第二垫板351与第二管段142之间的密封,使得水 流难以通过第二垫板351与第二管段142之间的间隙。
在一个示意性实施例中,第二凸棱357的相对两端分别连接第二套筒356和第二圆筒355。这样连接后,第二凸棱357、第二套筒356和第二圆筒355相当于相互连接的加强筋板,加强了第二密封垫35整体的结构强度,使得第二密封垫35不容易变形。
在一个示意性实施例中,如图10所示,分水阀芯10还包括两个密封圈6。密封圈6可以是O形密封圈。两个密封圈6均套装在空心轴段21上。密封圈6的内缘抵接于空心轴段21的外周面,密封圈6的外缘抵接于第一管段141的内周面。两个密封圈6分布在第一安装孔144的相对两侧。这样就能避免第一管段141中的水从第一安装孔144中漏出。
在一个示意性实施例中,空心轴段21上还设置有第一环形凹槽213和第二环形槽214。第一环形凹槽213和第二环形槽214均与空心轴段21同轴设置。两个密封圈6分别部分嵌入到第一环形凹槽213和第二环形槽214内。
两个密封圈6分别部分嵌入到第一环形凹槽213和第二环形槽214内能避免密封圈6在空心轴段21的轴向窜动。
在一个示意性实施例中,如图10、17所示,分水阀芯10还包括碰珠座51、碰珠52和第二弹性件53。碰珠座51呈大致的圆盘形。碰珠座51设置在第二管段142内,并固定在第二管段142上。碰珠座51与第二管段142同轴设置。碰珠座51位于第一转座32和第二转座34之间。碰珠座51与第二管段142之间可以是卡扣连接。碰珠座51的外缘上设置有卡扣511,该卡扣511卡接到进水口143上。
如图17所示,碰珠座51的中部设置有一个第五通孔510。该第五通孔510是通孔。该第五通孔510的直径大于第一弹性件33的外径。第一弹性件33和实心轴段22均贯穿该第五通孔510。碰珠座51朝向第一转座32的端面向内凹陷形成四个限位槽512。四个限位槽512到转轴2的轴线的距离相等。
如图9所示,第一转座32上还设置有安装盲孔325。第一转座32的安装盲孔325位于第一转座32朝向第二转座34的一侧。安装盲孔325的延伸方向平行于第一转座32的轴线。
第二弹性件53设置在安装盲孔325内。第二弹性件53可以是螺旋弹簧。碰珠52为大致的柱状结构。碰珠52的轴线平行于转轴2的轴线。如图17所示,碰珠52包括大直径段522和小直径段523。大直径段522和小直径段523同轴设置,大直径段522的一端连接于小直径段523的一端。大直径段522的直径大于小直径段523的直径。碰珠52的小直径段523插入到安装盲孔325中,碰珠52的大直径段522与碰珠座51相抵。第二弹性件53套在小直径段523上。第二弹性件53的一端抵接于大直径段522朝向小直径段523的一端的端部,第二弹性件53的另一端抵接于安装盲孔325的孔底。大直径段522背离小直径段523的端面为球面,该球面与碰珠座51相抵。
在切换组件3转动到第一密封垫31上的第一通孔314和隔板13上的孔道132对齐的第一位置时,碰珠52的大直径段522部分陷入到第一个限位槽512内。在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第二出水口161对齐的第二位置时,碰珠52的大直径段522部分陷入到第二个限位槽512内。在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第三出水口162对齐的第三位置时,碰珠52的大直径段522部分陷入到第三个限位槽512内。在切换组件3转动到第二密封垫35上的第二通孔354和底座16上的第四出水口163对齐的第四位置时,碰珠52的大直径段522部分陷入到第四个限位槽512内。
这就使得切换组件3旋转到第一位置、第二位置、第三位置、第四位置中的任意一个位置上时碰珠52都能插入到限位槽512内,使得切换组件3不易再次转动,从而锁定分水阀芯10。
在碰珠52陷入到限位槽512内后,转轴2对第一转座32施加一个较大的转矩,该球面与限位槽512的开口边缘相互挤压而使得限位槽512的开口边缘对碰珠52施加一个挤压力,由于碰珠52与碰珠座51相抵的端面为球面,该挤压力具有一个轴向的分力,该分力指向安装盲孔325的孔底。当该分力大于第二弹性件53对碰珠52所施加的弹力时,碰珠52将第二弹性件53压缩,碰珠52最终能脱离限位槽512而解除对分水阀芯10的锁定。另外,在进行水路切换时启动手感较大,能提升用户体验。
在一个示意性实施例中,如图10所示,碰珠座51上的卡扣511设置有 两个,两个卡扣511分别设置在碰珠座51的相对两侧。第二管段142上的进水口143也设置有两个,两个进水口143分别设置在第二管段142的相对两侧。两个卡扣511分别卡接在两个进水口143上。
两个对称设置在碰珠座51上的卡扣511分别卡接到两个对称设置在第二管段142上的进水口143上,碰珠座51安装得更加稳固。同时,设置两个进水口143同时进水能增大进水流量。
在一个示意性实施例中,如图17所示,碰珠座51上设置有多个沟道513。沟道513由碰珠座51的外周面向内凹陷形成。多个沟道513均匀的分布在碰珠座51的外缘上。沟道513的延伸方向为碰珠座51的轴向。沟道513贯穿碰珠座51。
水流不仅能沿碰珠座51上的第五通孔510流向第二转座34与碰珠座51之间的空腔中,还能沿这些沟道513流向第二转座34与碰珠座51之间的空腔中,这样就增大了第二出水口161、第三出水口162和第四出水口163的出水流量。
在一个示意性实施例中,如图7所示,底座16上还设置有第二轴孔164,第二轴孔164为盲孔。第二轴孔164设置在底座16朝向隔板13的一端。该第二轴孔164与转轴2同轴设置。转轴2的实心轴段22插入到该第二轴孔164内,并与该第二轴孔164间隙配合。
实心轴段22背离空心轴段21的一端被第二轴孔164约束,使得转轴2在转动时更加平稳。
本申请描述了多个实施例,但是该描述是示例性的,而不是限制性的,并且对于本领域的普通技术人员来说显而易见的是,在本申请所描述的实施例包含的范围内可以有更多的实施例和实现方案。尽管在附图中示出了许多可能的特征组合,并在具体实施方式中进行了讨论,但是所公开的特征的许多其它组合方式也是可能的。除非特意加以限制的情况以外,任何实施例的任何特征或元件可以与任何其它实施例中的任何其他特征或元件结合使用,或可以替代任何其它实施例中的任何其他特征或元件。
本申请包括并设想了与本领域普通技术人员已知的特征和元件的组合。 本申请已经公开的实施例、特征和元件也可以与任何常规特征或元件组合,以形成由权利要求限定的独特的发明方案。任何实施例的任何特征或元件也可以与来自其它发明方案的特征或元件组合,以形成另一个由权利要求限定的独特的发明方案。因此,应当理解,在本申请中示出和/或讨论的任何特征可以单独地或以任何适当的组合来实现。因此,除了根据所附权利要求及其等同替换所做的限制以外,实施例不受其它限制。此外,可以在所附权利要求的保护范围内进行各种修改和改变。
此外,在描述具有代表性的实施例时,说明书可能已经将方法和/或过程呈现为特定的步骤序列。然而,在该方法或过程不依赖于本文所述步骤的特定顺序的程度上,该方法或过程不应限于所述的特定顺序的步骤。如本领域普通技术人员将理解的,其它的步骤顺序也是可能的。因此,说明书中阐述的步骤的特定顺序不应被解释为对权利要求的限制。此外,针对该方法和/或过程的权利要求不应限于按照所写顺序执行它们的步骤,本领域技术人员可以容易地理解,这些顺序可以变化,并且仍然保持在本申请实施例的精神和范围内。

Claims (21)

  1. 一种分水阀芯,包括:
    壳体,包括
    第一圆柱腔;
    第二圆柱腔,与所述第一圆柱腔同轴设置;
    隔板,将所述第一圆柱腔和所述第二圆柱腔分隔开来,设置有与所述第一圆柱腔同轴的第一轴孔以及设置在所述轴孔一侧的孔道;
    进水口,设置在所述第二圆柱腔的侧壁上;
    第一出水口,设置在所述第一圆柱腔背离所述隔板的一端;以及
    第二出水口,设置在所述第二圆柱腔背离所述隔板的一端;
    转轴,包括
    空心轴段,位于所述第一圆柱腔内且与所述第一圆柱腔同轴设置,其外周壁上周向均匀分布有多个传动齿,所述空心轴段的两端分别连通所述第一出水口和所述孔道;
    实心轴段,一端连接于所述空心轴段、另一端穿过所述第一轴孔而伸入到所述第二圆柱腔内;
    切换组件,设置在所述第二圆柱腔内且套设在所述实心轴段上;
    齿轮组,设置在所述壳体上且与所述传动齿相啮合,设置成能驱动所述转轴转动以带动所述切换组件转动;
    其中,所述切换组件转动到第一位置时将所述进水口与所述孔道相接通,所述切换组件转动到第二位置时将所述进水口与所述第二出水口相接通。
  2. 根据权利要求1所述的分水阀芯,其中,所述壳体还包括设置在所述第一圆柱腔的侧壁上的多个第一安装孔;
    所述齿轮组包括多个行星齿轮以及内周壁上周向设置有多个齿的齿圈;
    多个所述行星齿轮分别设置在多个所述第一安装孔中且均与所述壳体转动连接,多个所述行星齿轮均与所述传动齿相啮合且各自的轴线均平行于所 述转轴的轴线;
    所述齿圈与所述转轴同轴设置,多个所述行星齿轮设置在所述齿圈的内侧,每个所述行星齿轮均与所述齿圈的齿相啮合。
  3. 根据权利要求2所述的分水阀芯,其中,所述齿圈上齿的数量大于所述空心轴段上传动齿的数量。
  4. 根据权利要求3所述的分水阀芯,其中,所述齿圈上齿的数量为所述空心轴段上传动齿的数量的两倍。
  5. 根据权利要求2所述的分水阀芯,其中,所述第一安装孔和所述行星齿轮均设置有两个,两个所述行星齿轮分别设置在所述转轴的相对两侧。
  6. 根据权利要求2至5中任一项所述的分水阀芯,其中,所述壳体还包括设置在所述第二圆柱腔背离所述隔板的一端的第三出水口和第四出水口;
    所述切换组件转动到第三位置时将所述进水口与所述第三出水口相接通,所述切换组件转动到第四位置时将所述进水口与所述第四出水口相连通。
  7. 根据权利要求6所述的分水阀芯,其中,所述壳体还包括:
    直管,包括被所述隔板分隔开的第一管段和第二管段,所述第一安装孔设置在所述第一管段的侧壁上,所述进水口设置在所述第二管段的侧壁上;
    出水接头,覆盖在所述第一管段背离所述隔板的一端,所述第一出水口设置在所述出水接头上;
    底座,覆盖在所述第二管段背离所述隔板的一端,所述第二出水口、所述第三出水口和所述第四出水口均设置在所述底座上;
    所述第一圆柱腔由所述第一管段、所述隔板和所述接头围合而成,所述第二圆柱腔由所述第二管段、所述隔板和所述底座围合而成。
  8. 根据权利要求6所述的分水阀芯,其中,所述切换组件包括均套装在所述实心轴段上的第一密封垫和第二密封垫;
    所述第一密封垫上设置有第一通孔,所述第二密封垫上设置有第二通孔;
    所述第一密封垫覆盖在所述隔板上且能跟随所述实心轴段的转动,所述第二密封垫覆盖在所述第二圆柱腔背离所述第一圆柱腔的端壁内表面且能跟 随所述实心轴段转动;
    所述第一通孔与所述孔道对齐时所述切换组件处于所述第一位置且所述第二通孔均与所述第二出水口、所述第三出水口和所述第四出水口相互错开,所述第二通孔与所述第二出水口对齐时所述切换组件处于所述第二位置,所述第二通孔与所述第三出水口对齐时所述切换组件处于所述第三位置,所述第二通孔与所述第四出水口对齐时所述切换组件处于所述第四位置。
  9. 根据权利要求8所述的分水阀芯,其中,所述切换组件还包括均套装在所述实心轴段上的第一转座、第二转座和第一弹性件;
    所述第一转座和所述第二转座分别与所述第一密封垫和所述第二密封垫相抵,所述第一弹性件的两端分别抵接于所述第一转座和所述第二转座,所述第一弹性件处于压缩状态;
    所述第一转座上设置有与所述第一通孔相对齐的第三通孔,所述第二转座上设置有与所述第二通孔相对齐的第四通孔。
  10. 根据权利要求9所述的分水阀芯,其中,
    所述第一转座包括套装在所述实心轴段上的第一基座以及从所述第一基座向所述第一密封垫方向凸出的多个第一凸起部,所述第三通孔设置在其中一个所述第一凸起部上;
    所述第一密封垫包括覆盖在所述隔板上的第一垫板以及从所述第一垫板伸入到相邻两个所述第一凸起部之间的间隙中的第一凸棱,所述第一通孔设置在所述第一垫板上。
  11. 根据权利要求10所述的分水阀芯,其中,所述第一凸棱设置有多条,多条所述第一凸棱呈辐射状分布,多个所述第一凸起部均匀分布在所述实心轴段的周围,多条所述第一凸棱分别插入到每两个相邻的所述第一凸起部之间。
  12. 根据权利要求11所述的分水阀芯,其中,所述第一垫板上设置有第一装配孔,所述实心轴段贯穿所述第一装配孔;
    所述第一密封垫还包括从第一垫板的第一装配孔的周边向第一转座方向延伸的第一套筒以及从第一垫板的外边缘向第一转座方向延伸的第一圆筒;
    所述第一套筒套装在所述实心轴段上,所述第一圆筒的外周面抵接于第二管段的侧壁;
    所述第一凸棱的相对两端分别连接于所述第一套筒和所述第一圆筒。
  13. 根据权利要求9所述的分水阀芯,其中,所述第一转座朝向所述第二转座的表面向内凹陷形成安装盲孔;
    所述分水阀芯还包括:
    碰珠座,设置在所述第一转座和所述第二转座之间,连接于所述第二圆柱腔的侧壁;
    碰珠,一端插入在所述安装盲孔中、另一端与抵接于所述碰珠座;以及
    第二弹性件,设置在所述安装盲孔内,两端分别抵接于所述碰珠和所述安装盲孔的孔底;
    其中,所述碰珠座的中部设置有供所述第一弹性件和所述实心轴段通过的第五通孔,所述碰珠座朝向所述碰珠的端面向内凹陷形成四个限位槽,当所述切换组件转动到第一位置、第二位置、第三位置和第四位置时所述碰珠能分别部分陷入到四个所述限位槽中。
  14. 根据权利要求13所述的分水阀芯,其中,所述碰珠座的外缘上还设置有卡扣,所述卡扣卡接到所述进水口上。
  15. 根据权利要求14所述的分水阀芯,其中,所述进水口设置有两个,两个所述进水口分别位于在所述碰珠座的相对两侧;
    所述卡扣设置有两个,两个所述卡扣分别卡接在两个进水口上。
  16. 根据权利要求13所述的分水阀芯,其中,所述碰珠座的外周面向内凹陷形成的多个沟道,所述沟道沿轴向延伸,所述沟道贯穿所述碰珠座。
  17. 根据权利要求9所述的分水阀芯,其中,所述第二转座包括套装在所述实心轴段上的第二基座以及从所述第二基座向所述第二密封垫方向凸出的多个第二凸起部;
    所述第二密封垫包括覆盖在所述底座上的第二垫板以及从所述第二垫板伸入到相邻两个所述第二凸起部之间的间隙中的第二凸棱。
  18. 根据权利要求1至5中任一项所述的分水阀芯,其中,所述实心轴段的外径小于所述空心轴段的外径,所述空心轴段靠近所述空心轴段的一端具有一个端口,所述空心轴段与隔板相互分开而在所空心轴段与所述隔板之间形成一个环空腔室,所述环空腔室连通于所述孔道和所述端口。
  19. 根据权利要求2至5中任一项所述的分水阀芯,其中,所述分水阀芯还包括套设在所述齿圈上且连接于所述齿圈的筒体以及固定在所述筒体上的手柄。
  20. 一种龙头,其中,包括如权利要求1至19中任一项所述的分水阀芯。
  21. 一种淋浴套件,其中,包括如权利要求20所述的龙头。
PCT/CN2021/081163 2020-12-14 2021-03-16 淋浴套件及其龙头、分水阀芯 WO2022126881A1 (zh)

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