WO2022126747A1 - 一种全自动布料印染设备 - Google Patents

一种全自动布料印染设备 Download PDF

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Publication number
WO2022126747A1
WO2022126747A1 PCT/CN2020/140549 CN2020140549W WO2022126747A1 WO 2022126747 A1 WO2022126747 A1 WO 2022126747A1 CN 2020140549 W CN2020140549 W CN 2020140549W WO 2022126747 A1 WO2022126747 A1 WO 2022126747A1
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Prior art keywords
printing
dyeing
conveying
box
fixed
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PCT/CN2020/140549
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English (en)
French (fr)
Inventor
费芬芳
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苏州爱立方服饰有限公司
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Publication of WO2022126747A1 publication Critical patent/WO2022126747A1/zh

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/026—Rollers characterised by particular surface features

Definitions

  • the invention relates to the technical field of fabric printing and dyeing, in particular to a fully automatic fabric printing and dyeing equipment.
  • Printing and dyeing is also known as dyeing and finishing; it is a processing method and a general term for pre-treatment, dyeing, printing, post-finishing, washing, etc.; most dyeing processes are basically a simple process. After washing and other post-processing, the dyeing process ends; while printing and dyeing equipment is an important part of the modern mechanized production process, the automation of the printing and dyeing process is not guaranteed, and corresponding material conveying equipment needs to be added to the equipment.
  • the present invention provides a fully automatic cloth printing and dyeing equipment.
  • the equipment can remove the dust and fluff on the surface of the cloth while conveying the cloth, so as to prevent the dust pollution on the surface of the cloth.
  • the dye in the printing and dyeing box can be clamped while conveying the fabric to prevent wrinkles and affect the printing and dyeing effect.
  • a fully automatic fabric printing and dyeing equipment including a printing and dyeing box, a conveying box is fixed on the top of the left surface of the printing and dyeing box, and a motor is arranged on the left surface of the conveying box, so The rotating shaft of the motor is passed through the conveying box and a conveying roller is installed at the end.
  • a connecting shaft is slidably connected to the lower side of the conveying roller in the cavity of the conveying box, and a cleaning roller is sleeved on the surface of the connecting shaft. It is rotatably connected with the connecting shaft and closely attached to the conveying roller. Both ends of the connecting shaft are fixed with push rods, and a spring is fixed between the push rod and the conveying box.
  • a threaded rod is rotatably connected to the right side of the cavity of the printing and dyeing box, a nut is sleeved on the surface of the threaded rod, a limiting groove is provided on the right side of the inner wall of the printing and dyeing box, and the nut is A limit block that is slidably matched with the limit groove is fixed on the surface, and a filter screen is fixed on the side of the nut away from the surface of the limit block.
  • a cloth outlet is fixed on the side of the conveying box close to the surface of the printing and dyeing box, and the cloth outlet is rectangular.
  • a chute is provided on the left and right sides of the inner wall of the conveying box, and the chute is adapted to the connecting shaft.
  • a set of universal wheels is fixed at the bottom end of the printing and dyeing box, and a non-slip sleeve is sleeved on the surface of the universal wheels.
  • a handle is fixed at one end of the threaded rod at the outer side of the printing and dyeing box, and the handle is cylindrical.
  • a support table is fixed on the right side surface of the conveying box, and the motor is attached to the support table.
  • an opening and closing cover is hinged on the top of the conveying box, and the opening and closing cover is rectangular.
  • a water outlet is provided on one side of the surface of the printing and dyeing box, and the water outlet is circular.
  • the beneficial effects that the present invention can achieve are: 1.
  • the equipment cannot clean the dust and fluff on the surface of the cloth before printing and dyeing, so that the equipment can transport the cloth at the same time.
  • can remove the dust and fluff on the surface prevent the dust and fluff on the surface of the fabric from contaminating the dyes in the printing and dyeing box, and can clamp the fabric while conveying the fabric to prevent wrinkles and affect the printing and dyeing effect.
  • the filter screen and its driving structure can effectively avoid the problem that the cloth thread and fluff in the printing and dyeing box cannot be removed, so that the equipment can easily clean the cloth thread and fluff in the printing and dyeing box, so that the dye can be reused. Avoid the waste of dyestuffs and effectively improve the environmental protection degree of the equipment.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of the conveying box in FIG. 1 of the present invention.
  • Fig. 3 is an enlarged view of the position A in Fig. 1 of the present invention.
  • Printing and dyeing box 2. Conveying box; 3. Motor; 4. Conveying roller; 5. Connecting shaft; 6. Cleaning roller; 7. Push rod; 8. Spring; 9. Threaded rod; 10. Filter screen; 11. Nut; 12. Limit block; 13. Limit slot.
  • Embodiment as shown in Figure 1 and 2, a kind of fully automatic cloth printing and dyeing equipment, comprises printing and dyeing box 1, and the top end of the left side surface of printing and dyeing box 1 is fixed with conveying box 2, and the left side surface of conveying box 2 is provided with motor 3, motor 3
  • the rotating shaft of the shaft is passed through the conveying box 2 and a conveying roller 4 is installed at the end.
  • a connecting shaft 5 is slidably connected to the lower side of the conveying roller 4 in the cavity of the conveying box 2.
  • the surface of the connecting shaft 5 is sleeved with a cleaning roller 6, and the cleaning roller 6 It is rotatably connected with the connecting shaft 5 and closely attached to the conveying roller 4 .
  • Both ends of the connecting shaft 5 are fixed with push rods 7 , and a spring 8 is fixed between the push rod 7 and the conveying box 2 .
  • the present embodiment discloses the filter screen 10 and its driving structure.
  • a threaded rod 9 is rotatably connected to the right side of the cavity of the printing and dyeing box 1 , and a nut 11 is sleeved on the surface of the threaded rod 9 .
  • the right side of the inner wall of the printing and dyeing box 1 is provided with a limit slot 13
  • a limit block 12 is fixed on the surface of the nut 11 , which is slidably matched with the limit slot 13
  • a filter screen 10 is fixed on the side of the nut 11 away from the surface of the limit block 12 .
  • this embodiment discloses a cloth outlet.
  • a cloth outlet is fixed on the side of the conveying box 2 close to the surface of the printing and dyeing box 1, and the cloth outlet is rectangular. By setting the cloth outlet, it is convenient to The cloth comes out of the conveying box 2 and enters the printing and dyeing box 1 .
  • the present embodiment discloses a chute, and the left and right sides of the inner wall of the conveying box 2 are provided with chute, and the chute is adapted to the connecting shaft 5;
  • this embodiment discloses a universal wheel. As shown in FIG. 1 , a set of universal wheels is fixed at the bottom end of the printing and dyeing box 1, and the surface of the universal wheel is covered with a non-slip sleeve; The device moves quickly.
  • the present embodiment discloses a handle. As shown in FIG. 1 , a handle is fixed at one end of the threaded rod 9 located on the outer side of the printing and dyeing box 1 , and the handle is cylindrical; by providing the handle, it is beneficial to increase the convenience of the threaded rod 9 .
  • this embodiment discloses a support table. As shown in FIG. 2 , a support table is fixed on the right surface of the conveying box 2 , and the motor 3 is attached to the support table;
  • this embodiment discloses an opening and closing cover. As shown in FIG. 2 , an opening and closing cover is hinged on the top of the conveying box 2 , and the opening and closing cover is rectangular; cloth.
  • this embodiment discloses a water outlet, and a water outlet is provided on one side of the surface of the printing and dyeing box 1, and the water outlet is circular; by setting the water outlet, it is convenient to remove unusable dyes.
  • a first feature "on” or “under” a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种全自动布料印染设备，包括印染箱，所述印染箱左侧表面顶端固定有输送盒，所述输送盒左侧表面设有电机，所述电机的转动轴穿设于输送盒且末端安装有输送辊，所述输送盒空腔内位于输送辊下侧滑动连接有连接轴，所述连接轴表面套设有清洁辊，所述清洁辊与连接轴转动连接且与输送辊紧密贴合，所述连接轴两端均固定有推杆，所述推杆与输送盒之间固定有弹簧；本发明通过设置除尘输送机构，使得设备在对布料进行输送的同时，能够去除其表面的灰尘和绒毛，防止布料表面的灰尘污染印染箱内的染料，并且能够在输送布料的同时将布料夹紧，防止发生褶皱，影响印染效果。

Description

一种全自动布料印染设备 技术领域
本发明涉及布料印染技术领域，特别是涉及一种全自动布料印染设备。
 背景技术
印染又称之为染整；是一种加工方式，也是前处理，染色，印花，后整理，洗水等的总称；大多数染料染色过程基本上就是一个简单过程，上染完毕，只需经过水洗等后处理，染色过程就结束；而印染设备是现代机械化生产过程中的重要组成部分，未保证印染过程的自动化完成操作，在设备中需增加相应的物料输送设备。
但是目前现有的全自动布料印染设备仍存在一些问题，目前市场上现有的全自动布料印染设备的布料输送机构上往往没有除尘辊，无法在布料进入印染箱之前将其表面的灰尘和绒毛清除，为此我们提出一种全自动布料印染设备。
 技术解决方案
为了克服现有技术的不足，本发明提供一种全自动布料印染设备，通过设置除尘输送机构，使得设备在对布料进行输送的同时，能够去除其表面的灰尘和绒毛，防止布料表面的灰尘污染印染箱内的染料，并且能够在输送布料的同时将布料夹紧，防止发生褶皱，影响印染效果。
为解决上述技术问题，本发明提供如下技术方案：一种全自动布料印染设备，包括印染箱，所述印染箱左侧表面顶端固定有输送盒，所述输送盒左侧表面设有电机，所述电机的转动轴穿设于输送盒且末端安装有输送辊，所述输送盒空腔内位于输送辊下侧滑动连接有连接轴，所述连接轴表面套设有清洁辊，所述清洁辊与连接轴转动连接且与输送辊紧密贴合，所述连接轴两端均固定有推杆，所述推杆与输送盒之间固定有弹簧。
作为本发明的一种优选技术方案，所述印染箱空腔内右侧转动连接有螺纹杆，所述螺纹杆表面套设有螺母，所述印染箱内壁右侧开设有限位槽，所述螺母表面固定有与限位槽滑合适配的限位块，所述螺母远离限位块表面一侧固定有滤网。
作为本发明的一种优选技术方案，所述输送盒靠近印染箱表面一侧固定有出布口，所述出布口为矩形。
作为本发明的一种优选技术方案，所述输送盒内壁左右两侧均开设有滑槽，所述滑槽与连接轴适配。
作为本发明的一种优选技术方案，所述印染箱底端固定有一组万向轮，所述万向轮表面套设有防滑套。
作为本发明的一种优选技术方案，所述螺纹杆位于印染箱外侧一端固定有把手，所述把手为圆柱形。
作为本发明的一种优选技术方案，所述输送盒右侧表面固定有支撑台，所述电机贴合于支撑台。
作为本发明的一种优选技术方案，所述输送盒顶端铰接有开合盖，所述开合盖为矩形。
作为本发明的一种优选技术方案，所述印染箱表面一侧开设有出水口，所述出水口为圆形。
 有益效果
与现有技术相比，本发明能达到的有益效果是：1、通过设置除尘输送机构，有效的避免了设备无法在印染之前清洁布料表面的灰尘和绒毛，使得设备在对布料进行输送的同时，能够去除其表面的灰尘和绒毛，防止布料表面的灰尘和绒毛污染印染箱内的染料，并且能够在输送布料的同时将布料夹紧，防止发生褶皱，影响印染效果。
2、通过设置的滤网与其驱动结构，有效避免了印染箱内的布料线头和绒毛无法清除的问题，使得设备可以便捷的清理印染箱内的布料线头和绒毛，从而可以对染料进行重复使用，避免造成染料浪费，有效的提高了设备的环保度。
 附图说明
图1为本发明的结构示意图。
图2为本发明图1中输送盒的结构示意图。
图3为本发明图1中A处的放大图。
其中：1、印染箱；2、输送盒；3、电机；4、输送辊；5、连接轴；6、清洁辊；7、推杆；8、弹簧；9、螺纹杆；10、滤网；11、螺母；12、限位块；13、限位槽。
 本发明的实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明，但下述实施例仅仅为本发明的优选实施例，并非全部。基于实施方式中的实施例，本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例，都属于本发明的保护范围。下述实施例中的实验方法，如无特殊说明，均为常规方法，下述实施例中所用的材料、试剂等，如无特殊说明，均可从商业途径得到。
实施例:如图1和2所示，一种全自动布料印染设备，包括印染箱1，印染箱1左侧表面顶端固定有输送盒2，输送盒2左侧表面设有电机3，电机3的转动轴穿设于输送盒2且末端安装有输送辊4，输送盒2空腔内位于输送辊4下侧滑动连接有连接轴5，连接轴5表面套设有清洁辊6，清洁辊6与连接轴5转动连接且与输送辊4紧密贴合，连接轴5两端均固定有推杆7，推杆7与输送盒2之间固定有弹簧8。
当设备在进行印染之前需要对布料进行输送时，打开电机3，使电机3带动输送辊4进行旋转，使输送辊4上的布料被旋转出来，进入染箱1内，并且使输送辊4在转动的同时推动清洁辊6随之反向旋转，使清洁辊6将布料表面的灰尘和绒毛带走，当布料被输送出去一部分后，输送辊4和清洁辊6之间的距离变大，弹簧8通过回弹力推动连接轴5向上滑动，使连接轴5带动清洁辊6随之向上移动，直至清洁辊6与输送辊4紧密贴合，从而将布料压住；使得设备在对布料进行输送的同时，能够去除其表面的灰尘和绒毛，防止布料表面的灰尘和绒毛污染印染箱内的染料，并且能够在输送布料的同时将布料夹紧，防止发生褶皱，影响印染效果。
在其他实施例中，本实施例公开了滤网10与其驱动结构，如图1和3所示，印染箱1空腔内右侧转动连接有螺纹杆9，螺纹杆9表面套设有螺母11，印染箱1内壁右侧开设有限位槽13，螺母11表面固定有与限位槽13滑合适配的限位块12，螺母11远离限位块12表面一侧固定有滤网10。
当需要对设备内的染料进行清除时，顺时针转动螺纹杆9，使螺纹杆9带动螺母11向上移动，使螺母11带动滤网10随之向上移动，从而使滤网10在向上移动的过程中能够将染料内的布料线头和绒毛带出，使得设备可以便捷的清理印染箱1内的布料线头和绒毛，从而可以对染料进行重复使用，避免造成染料浪费，有效的提高了设备的环保度。
在其他实施例中，本实施例公开了出布口，如图1所示，输送盒2靠近印染箱1表面一侧固定有出布口，出布口为矩形；通过设置出布口，便于布料从输送盒2内出来，从而进入印染箱1内。
在其他实施例中，本实施例公开了滑槽，输送盒2内壁左右两侧均开设有滑槽，滑槽与连接轴5适配；通过设置滑槽，便于连接轴5上下滑动。
在其他实施例中，本实施例公开了万向轮，如图1所示，印染箱1底端固定有一组万向轮，万向轮表面套设有防滑套；通过设置万向轮，便于装置快捷的移动。
在其他实施例中，本实施例公开了把手，如图1所示，螺纹杆9位于印染箱1外侧一端固定有把手，把手为圆柱形；通过设置把手，有利于增加螺纹杆9的便捷度。
在其他实施例中，本实施例公开了支撑台，如图2所示，输送盒2右侧表面固定有支撑台，电机3贴合于支撑台；通过设置支撑台，便于固定电机3。
在其他实施例中，本实施例公开了开合盖，如图2所示，输送盒2顶端铰接有开合盖，开合盖为矩形；通过设置开合盖，便于往输送盒2内放置布料。
在其他实施例中，本实施例公开了出水口，印染箱1表面一侧开设有出水口，出水口为圆形；通过设置出水口，便于排除无法使用的染料。
在本发明中，除非另有明确的规定和限定，第一特征在第二特征之 “上”或之“下”可以包括第一和第二特征直接接触，也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且，第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方，或仅仅表示第一特征水平高度小于第二特征。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (9)

  1. 一种全自动布料印染设备，包括印染箱(1)，其特征在于：所述印染箱(1)左侧表面顶端固定有输送盒(2)，所述输送盒(2)左侧表面设有电机(3)，所述电机(3)的转动轴穿设于输送盒(2)且末端安装有输送辊(4)，所述输送盒(2)空腔内位于输送辊(4)下侧滑动连接有连接轴(5)，所述连接轴(5)表面套设有清洁辊(6)，所述清洁辊(6)与连接轴(5)转动连接且与输送辊(4)紧密贴合，所述连接轴(5)两端均固定有推杆(7)，所述推杆(7)与输送盒(2)之间固定有弹簧(8)。
  2. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述印染箱(1)空腔内右侧转动连接有螺纹杆(9)，所述螺纹杆(9)表面套设有螺母(11)，所述印染箱(1)内壁右侧开设有限位槽(13)，所述螺母(11)表面固定有与限位槽(13)滑合适配的限位块(12)，所述螺母(11)远离限位块(12)表面一侧固定有滤网(10)。
  3. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述输送盒(2)靠近印染箱(1)表面一侧固定有出布口，所述出布口为矩形。
  4. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述输送盒(2)内壁左右两侧均开设有滑槽，所述滑槽与连接轴(5)适配。
  5. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述印染箱(1)底端固定有一组万向轮，所述万向轮表面套设有防滑套。
  6. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述螺纹杆(9)位于印染箱(1)外侧一端固定有把手，所述把手为圆柱形。
  7. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述输送盒(2)右侧表面固定有支撑台，所述电机(3)贴合于支撑台。
  8. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述输送盒(2)顶端铰接有开合盖，所述开合盖为矩形。
  9. 根据权利要求1所述的一种全自动布料印染设备，其特征在于：所述印染箱(1)表面一侧开设有出水口，所述出水口为圆形。
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