WO2022121974A1 - 一种罐式集装箱框架结构 - Google Patents

一种罐式集装箱框架结构 Download PDF

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Publication number
WO2022121974A1
WO2022121974A1 PCT/CN2021/136675 CN2021136675W WO2022121974A1 WO 2022121974 A1 WO2022121974 A1 WO 2022121974A1 CN 2021136675 W CN2021136675 W CN 2021136675W WO 2022121974 A1 WO2022121974 A1 WO 2022121974A1
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Prior art keywords
end beam
side beams
corner
frame structure
tank container
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PCT/CN2021/136675
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English (en)
French (fr)
Inventor
徐远超
朱英波
李照明
吕学鲁
王淑霞
李旭东
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中车西安车辆有限公司
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Publication of WO2022121974A1 publication Critical patent/WO2022121974A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00—Large containers
    • B65D88/02—Large containers rigid
    • B65D88/12—Large containers rigid specially adapted for transport
    • B65D88/128—Large containers rigid specially adapted for transport tank containers, i.e. containers provided with supporting devices for handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00—Large containers
    • B65D88/02—Large containers rigid
    • B65D88/12—Large containers rigid specially adapted for transport
    • B65D88/129—Transporter frames for containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00—Component parts, details or accessories for large containers
    • B65D90/02—Wall construction
    • B65D90/08—Interconnections of wall parts; Sealing means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00—Component parts, details or accessories for large containers
    • B65D90/12—Supports
    • B65D90/20—Frames or nets, e.g. for flexible containers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the invention relates to a tank container frame structure.
  • container plays an important role in the logistics transportation industry.
  • the frame structure is an important part of the tank container, and it also has a great influence on the loading and unloading operation of the container, the structural force and the light weight.
  • the existing tank container frame structure can meet the basic loading and unloading operation, but in the actual application process, it is found that the unreasonable local structure design leads to deformation and cracking, and the frame mass accounts for too much, resulting in a decrease in the container loading mass and an increase in the material cost.
  • the present invention provides a tank container frame structure, which solves the problems that the existing tank container frame is not easily deformed and cracked due to poor local stress and the frame quality is large.
  • the present invention adopts the following technical scheme:
  • a tank container frame structure comprising two parallel opposite square end frames and four mutually parallel side beams connected between the two end frames, the four side beams are perpendicular to the plane where the end frames are located and are respectively located in The four corner positions of the end frame, the end frame and the four side beams enclose a rectangular frame structure;
  • the end frame includes: upper and lower end beams that are parallel to each other and horizontal, two corner columns vertically connected between the upper end beam and the lower end beam and can form a square structure with the upper end beam and the lower end beam, and the upper end beam and the corner column are arranged on the upper end beam and the lower end beam.
  • the lower diagonal bracing plate between the lower diagonal bracing and the corner post and the corner post supplementary plate arranged at the lower part of the corner post;
  • the side beams include two upper side beams and two lower side beams, a top guard plate is arranged on the upper surface of the connection between the upper side beam and the upper end beam, and a bottom diagonal brace is arranged between the lower side beam and the lower end beam, Side diagonal braces are arranged between the lower side beams and the corner columns;
  • the present invention also includes the following technical features:
  • a lower end beam groove is provided on the upper surface of the middle part of a lower end beam, and a lower end beam groove patch plate is arranged on the lower end beam groove.
  • a corner patch is provided between the groove patch plate of the lower end beam and the side wall of the groove.
  • a static conductive plate is provided on the lower surface of a lower diagonal brace.
  • a nameplate seat is provided on a corner post.
  • the end ladder is connected between the upper end beam and the lower diagonal brace.
  • the end ladder includes two vertical ladder columns that are parallel to each other, and a plurality of horizontal pedals vertically connected between the two ladder columns; the plurality of pedals are arranged at equal intervals from each other.
  • the upper end beam, the corner post, the lower end beam, the upper diagonal brace and the lower diagonal brace can be connected with the tank skirt.
  • the present invention has the following beneficial technical effects:
  • the invention can realize the basic transportation and loading and unloading requirements of the tank, and has the characteristics of good force bearing effect on the specific structure and light weight, which reduces the material cost and maintenance cost of the tank manufacturing, improves the loading quality of the tank, and has relatively high performance in logistics and transportation. great benefit.
  • the frame structure is applied to the tank container, and on the basis of satisfying the basic loading and unloading combined transportation operation, it has a better stress structure, lighter weight and less material cost.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • This embodiment provides a tank container frame structure, which includes two parallel opposite square end frames and four mutually parallel side beams connected between the two end frames, and the four side beams are all perpendicular to where the end frames are located.
  • the plane is located at the four corners of the end frame, and the end frame and the four side beams enclose a rectangular frame structure.
  • the end frame includes: the upper end beam 101 and the lower end beam 102 which are parallel and horizontal to each other, two corner posts 103 which are vertically connected between the upper end beam 101 and the lower end beam 102 and can form a square structure with the upper end beam 101 and the lower end beam 102;
  • the upper diagonal brace 104 between the upper end beam 101 and the corner post 103, the lower diagonal brace 105 provided between the lower end beam 102 and the corner post 103, the corner post diagonal brace 106 provided at the connection between the lower end beam 102 and the corner post 103,
  • the function of the patch 107 is to improve the stress of the local structure and meet the requirements of the skirt connection between the frame
  • the side beams include two upper side beams 201 and two lower side beams 202.
  • a top guard plate 203 is provided on the upper surface of the connection between the upper side beam 201 and the upper end beam 101, and a top guard plate 203 is provided between the lower side beam 202 and the lower end beam 102.
  • Corner fittings 400 are provided at the joints between the end frame and the four side beams. Specifically, corner fittings 400 are provided at the joints between the upper end beam 101 and the lower end beam 102 and the four side beams.
  • the corner fittings 400 in the present invention are all conventional accessories. .
  • a lower end beam groove is provided on the upper surface of the middle part of a lower end beam 102, and a lower end beam groove patch plate 110 is arranged on the lower end beam groove. Since the strength and rigidity are weakened after grooving, the lower end beam groove patch plate 110 is provided. To improve the bearing level of the end beam.
  • a corner patch 111 is provided between the groove patch 110 of the lower end beam and the side wall of the groove to improve the strength and rigidity of the lower end beam.
  • An electrostatic conducting plate 112 is provided on the lower surface of a lower diagonal brace 105, and the electrostatic conducting plate 112 is used to connect the electrostatic conducting wire during the loading and unloading operation of the tank, so as to meet the requirements of safe use of the tank.
  • a nameplate holder 113 is provided on one corner post 103 .
  • Vertical end ladders 300 are arranged on both end frames; the end ladders enable operators to go up and down the top of the box.
  • the end ladder 300 is connected between the upper end beam 101 and the lower diagonal brace 105 .
  • the end ladder 300 includes two vertical ladder columns 301 parallel to each other, and a plurality of horizontal pedals 302 vertically connected between the two ladder columns 301 ; the plural pedals 302 are arranged at equal intervals.
  • the upper end beam 101 , the corner post 103 , the lower end beam 102 , the upper diagonal brace 104 and the lower diagonal brace 105 can be connected with the tank body skirt; the tank body can be fixed.
  • the upper side beam 201 selects a light weight structure under the condition of satisfying the load requirements, and the lower side beam 202 is connected by the side diagonal braces 205 and the bottom diagonal braces 204.
  • the effect is good, and at the same time, it is possible to use lighter-weight section steel, which avoids deformation and cracking due to poor local stress, and realizes the lightweight of the frame structure.
  • the existing general frame weight is 1.6 tons. This scheme reduces the frame weight by optimizing the frame structure. to 1 ton.
  • the end frame structure in the present invention not only solves the problem of the connection between the frame and the tank body, but also has a better force bearing effect.
  • the use of the diagonal brace structure avoids the increase of the frame quality caused by the single increase of the strength of the corner posts or the upper and lower end frames, and realizes the Lightweight frame structure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

本发明公开一种罐式集装箱框架结构，包括两个端框和连在两个端框之间的四个侧梁，端框包括相互平行且水平的上端梁和下端梁、垂直连在上端梁和下端梁之间且能与上端梁和下端梁围成方形结构的两个角柱、设在上端梁和角柱之间的上斜撑、设在下端梁和角柱之间的下斜撑、设在下端梁和角柱连接处的角柱斜撑、设在下斜撑和下端梁连接处的下斜撑补件、垫在下斜撑和角柱之间的下斜撑补板以及设在角柱下部的角柱补板；侧梁包括两个上侧梁和两个下侧梁，在上侧梁和上端梁的连接处设有顶部护板，在下侧梁和下端梁间设有底部斜撑，在下侧梁和角柱间设有侧部斜撑。本发明能实现罐箱的基本运输装卸要求，结构受力效果好，质量轻，提高了罐箱的装载质量。

Description

一种罐式集装箱框架结构 技术领域
本发明涉及一种罐式集装箱框架结构。
背景技术
集装箱作为一种可满足多式联运的运输装备，在物流运输行业起着重要作用。框架结构是罐式集装箱的重要组成部分，对集装箱的装卸联运作业、结构受力、轻量化也具有较大影响。现有的罐式集装箱框架结构均可满足基本的装卸联运作业，但在实际的运用过程中发现局部结构设计不合理导致变形裂开，框架质量占比过大，导致集装箱装载质量减少，同时增加了材料成本。
发明内容
针对现有技术中的缺陷和不足，本发明提供了一种罐式集装箱框架结构，解决现有罐式集装箱框架局部受力不好易导致变形开裂且框架质量大的问题。
为达到上述目的，本发明采取如下的技术方案：
一种罐式集装箱框架结构，包括两个平行相对的方形的端框以及连接在两个端框之间的四个相互平行的侧梁，四个侧梁均垂直于端框所在平面且分别位于端框的四角位置，端框和四个侧梁围成长方体框架结构；
所述端框包括：相互平行且水平的上端梁和下端梁、垂直连在上端梁和下端梁之间且能与上端梁和下端梁围成方形结构的两个角柱、设在上端梁和角柱之间的上斜撑、设在下端梁和角柱之间的下斜撑、设在下端梁和角柱连接处的角柱斜撑、设在下斜撑和下端梁连接处的下斜撑补件、垫在下斜撑和角柱之间的下斜撑补板以及设在角柱下部的角柱补板；
所述侧梁包括两个上侧梁和两个下侧梁，在上侧梁和上端梁的连接处的上表面设有顶部护板，在下侧梁和下端梁之间设有底部斜撑，在下侧梁和角柱之间设有侧部斜撑；
端框和四个侧梁连接处设有角件。
本发明还包括如下技术特征：
具体的，在一个下端梁中部上表面设有下端梁凹槽，在下端梁凹槽上设有下端梁凹槽补板。
具体的，在下端梁凹槽补板和凹槽侧壁之间设有角补件。
具体的，在一个下斜撑的下表面设有导静电板。
具体的，在一个角柱上设有铭牌座。
具体的，在两个端框上均设有竖向的端梯。
具体的，所述端梯连接在上端梁和下斜撑之间。
具体的，所述端梯包括两个相互平行的竖向的梯柱，以及垂直连接在两个梯柱之间的多个水平的脚蹬；多个脚蹬相互等间距布设。
具体的，所述上端梁、角柱、下端梁、上斜撑和下斜撑能与罐体裙座相连接。
本发明与现有技术相比，有益的技术效果是：
本发明能实现罐箱的基本运输装卸要求，具体结构受力效果好，质量轻的特点，减少了罐箱制造的材料成本和维修保养成本，提高了罐箱的装载质量，对物流运输具有较大益处。
本框架结构应用于罐式集装箱，在满足基本装卸联运作业的基础上，具有更好的受力结构、更轻的质量以及更少材料成本。
附图说明
图1为本发明的整体结构示意图；
附图标号含义：
101.上端梁，102.下端梁，103.角柱，104.上斜撑，105.下斜撑，106.角柱斜撑，107.下斜撑补件，108.下斜撑补板，109.角柱补板，110.下端梁凹槽补板，111.角补件，112.导静电板，113.铭牌座；
201.上侧梁，202.下侧梁，203.顶部护板，204.底部斜撑，205.侧部斜撑；
300.端梯，301.梯柱，302.脚蹬；
400.角件。
以下结合说明书附图和具体实施方式对本发明做具体说明。
具体实施方式
遵从上述技术方案，以下给出本发明的具体实施例，需要说明的是本发明并不局限于以下具体实施例，凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。下面结合实施例对本发明做进一步详细说明。
实施例1：
本实施例提供一种罐式集装箱框架结构，包括两个平行相对的方形的端框以及连接 在两个端框之间的四个相互平行的侧梁，四个侧梁均垂直于端框所在平面且分别位于端框的四角位置，端框和四个侧梁围成长方体框架结构。
端框包括：相互平行且水平的上端梁101和下端梁102、垂直连在上端梁101和下端梁102之间且能与上端梁101和下端梁102围成方形结构的两个角柱103、设在上端梁101和角柱103之间的上斜撑104、设在下端梁102和角柱103之间的下斜撑105、设在下端梁102和角柱103连接处的角柱斜撑106、设在下斜撑105和下端梁102连接处的下斜撑补件107、垫在下斜撑105和角柱103之间的下斜撑补板108以及设在角柱103下部的角柱补板109；其中，下斜撑补件107的作用是改善局部结构受力，满足框架罐体之间裙座连接要求，下斜撑补板108的作用是提高局部结构受力水平，满足框架罐体之间裙座连接要求，角柱补板109的作用是降低角柱局部应力集中，满足承载要求。
侧梁包括两个上侧梁201和两个下侧梁202，在上侧梁201和上端梁101的连接处的上表面设有顶部护板203，在下侧梁202和下端梁102之间设有底部斜撑204，在下侧梁202和角柱103之间设有侧部斜撑205；上述各结构件中无特殊说明的，均为现有的常规结构。
端框和四个侧梁连接处设有角件400，具体的，上端梁101和下端梁102与四个侧梁连接处设有角件400，本发明中的角件400均为常规的配件。
在一个下端梁102中部上表面设有下端梁凹槽，在下端梁凹槽上设有下端梁凹槽补板110，由于开槽后强度、刚度被削弱，所以设置下端梁凹槽补板110用以提高端梁的承载水平。
在下端梁凹槽补板110和凹槽侧壁之间设有角补件111用以提高下端梁强度、刚度。
在一个下斜撑105的下表面设有导静电板112，罐箱装卸作业时，导静电板112用以连接导静电线，以满足罐箱安全使用要求。
在一个角柱103上设有铭牌座113。
在两个端框上均设有竖向的端梯300；端梯实现操作人员上下箱顶作业。
端梯300连接在上端梁101和下斜撑105之间。
端梯300包括两个相互平行的竖向的梯柱301，以及垂直连接在两个梯柱301之间的多个水平的脚蹬302；多个脚蹬302相互等间距布设。
上端梁101、角柱103、下端梁102、上斜撑104和下斜撑105能与罐体裙座相连接；实现罐体固定。
本发明根据罐式集装箱框架受力分析，上侧梁201在满足载荷要求情况下选用质量 较轻的结构，下侧梁202通过侧部斜撑205、底部斜撑204连接而成的结构受力效果好，同时具备选用较轻质量型钢条件，避免了局部受力不好变形开裂，实现框架结构的轻量化，现有一般框架重量1.6吨，本方案通过优化框架结构降低框架重量实现框架重量不到1吨。
本发明中的端框结构不仅解决了框架与罐体的连接的问题，同时具有较好的受力效果，采用斜撑结构避免了单一增加角柱或上下端框强度而引起框架质量的增加，实现了框架结构的轻量化。

Claims (9)

  1. 一种罐式集装箱框架结构，其特征在于，包括两个平行相对的方形的端框以及连接在两个端框之间的四个相互平行的侧梁，四个侧梁均垂直于端框所在平面且分别位于端框的四角位置，端框和四个侧梁围成长方体框架结构；
    所述端框包括：相互平行且水平的上端梁(101)和下端梁(102)、垂直连在上端梁(101)和下端梁(102)之间且能与上端梁(101)和下端梁(102)围成方形结构的两个角柱(103)、设在上端梁(101)和角柱(103)之间的上斜撑(104)、设在下端梁(102)和角柱(103)之间的下斜撑(105)、设在下端梁(102)和角柱(103)连接处的角柱斜撑(106)、设在下斜撑(105)和下端梁(102)连接处的下斜撑补件(107)、垫在下斜撑(105)和角柱(103)之间的下斜撑补板(108)以及设在角柱(103)下部的角柱补板(109)；
    所述侧梁包括两个上侧梁(201)和两个下侧梁(202)，在上侧梁(201)和上端梁(101)的连接处的上表面设有顶部护板(203)，在下侧梁(202)和下端梁(102)之间设有底部斜撑(204)，在下侧梁(202)和角柱(103)之间设有侧部斜撑(205)；
    端框和四个侧梁连接处设有角件(400)。
  2. 如权利要求1所述的罐式集装箱框架结构，其特征在于，在一个下端梁(102)中部上表面设有下端梁凹槽，在下端梁凹槽上设有下端梁凹槽补板(110)。
  3. 如权利要求2所述的罐式集装箱框架结构，其特征在于，在下端梁凹槽补板(110)和凹槽侧壁之间设有角补件(111)。
  4. 如权利要求1所述的罐式集装箱框架结构，其特征在于，在一个下斜撑(105)的下表面设有导静电板(112)。
  5. 如权利要求1所述的罐式集装箱框架结构，其特征在于，在一个角柱(103)上设有铭牌座(113)。
  6. 如权利要求1所述的罐式集装箱框架结构，其特征在于，在两个端框上均设有竖向的端梯(300)。
  7. 如权利要求6所述的罐式集装箱框架结构，其特征在于，所述端梯(300)连接在上端梁(101)和下斜撑(105)之间。
  8. 如权利要求6所述的罐式集装箱框架结构，其特征在于，所述端梯(300)包括两个相互平行的竖向的梯柱(301)，以及垂直连接在两个梯柱(301)之间的多个水平 的脚蹬(302)；多个脚蹬(302)相互等间距布设。
  9. 如权利要求1所述的罐式集装箱框架结构，其特征在于，所述上端梁(101)、角柱(103)、下端梁(102)、上斜撑(104)和下斜撑(105)能与罐体裙座相连接。
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