WO2022121583A1 - Technological process and production line system for dispensing and curing glass and metal sheet - Google Patents

Technological process and production line system for dispensing and curing glass and metal sheet Download PDF

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Publication number
WO2022121583A1
WO2022121583A1 PCT/CN2021/128931 CN2021128931W WO2022121583A1 WO 2022121583 A1 WO2022121583 A1 WO 2022121583A1 CN 2021128931 W CN2021128931 W CN 2021128931W WO 2022121583 A1 WO2022121583 A1 WO 2022121583A1
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WO
WIPO (PCT)
Prior art keywords
glass
glue
plate
curing
metal sheet
Prior art date
Application number
PCT/CN2021/128931
Other languages
French (fr)
Chinese (zh)
Inventor
齐瑛
高志敏
Original Assignee
惠州市开蒙医疗科技有限公司
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Application filed by 惠州市开蒙医疗科技有限公司 filed Critical 惠州市开蒙医疗科技有限公司
Publication of WO2022121583A1 publication Critical patent/WO2022121583A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding

Definitions

  • the present application relates to the technical field of glue dispensing, in particular to a process flow and a production line system for glue dispensing and curing of glass and metal sheets.
  • Weight scales often have a transparent glass plate weighing pan.
  • the plastic bottom case and the glass plate are bonded by glue.
  • the metal sheet is generally placed on the jig manually, and then glue is added to the metal sheet, and each set of jigs is matched with a set of pressing devices, and then the glass is placed on the jig and squeezed with the jig to compress.
  • the fixture and the product are preliminarily cured in an ultraviolet cold light furnace, cleaned, brushed and cleaned, they are finally cured in a UV furnace.
  • the inventor believes that there are the following defects: the glue is added manually, so the position where the glue is added is uncertain each time, so in order to make the connection strength between the metal sheet and the glass meet the requirements, it is generally used to add more Glue to meet the requirements, thus causing excess glue to overflow, so the excess glue needs to be removed in the subsequent process, and curing requires two curing to complete the final product processing, resulting in wasted time in the entire processing process longer, reducing the efficiency of product processing.
  • the present application provides a process flow and a production line system for glue dispensing and curing of glass and metal sheets.
  • a production line system for glue dispensing and curing of glass and metal sheets provided by this application adopts the following technical solutions:
  • a process flow and a production line system for glass and metal sheet glue dispensing and curing including a frame, a divider is arranged on the frame, a turntable is arranged on the divider through a rotating shaft, and the turntable is arranged around the axis of the rotating shaft.
  • the array is provided with a plurality of fixtures for placing metal sheets and glass, and a gluing device and an extrusion curing device are arranged on the rack and on the peripheral side of the turntable, and the gluing device adds glue to the metal sheets,
  • the extrusion curing device is used for bonding the glass and the metal sheet together and curing the glue.
  • multiple fixtures form multiple stations, each station corresponds to a different processing procedure, and the rotation of the turntable drives the rotation of the fixture to convert the stations, so as to realize the installation of metal sheets, glue dispensing, glass installation, extrusion, etc.
  • the glue is added through the dispensing device, so that the position and quantity of the glue added can be set according to the needs, and the position and quantity of the glue added each time are fixed, so there is no need to clean up the excess glue after the product is processed, and the glue curing is also It can be completed at one time, which saves the time spent in the production process and improves the efficiency of product processing; at the same time, multiple stations are processed at the same time and the stations are recycled, which also reduces energy consumption.
  • the fixture includes a bottom plate, a positioning column, and a positioning mechanism
  • the bottom plate is disposed on the turntable
  • the positioning column is disposed on the bottom plate and is used for placing metal sheets
  • the positioning mechanism is disposed on the bottom plate and used for Position the glass.
  • the metal sheet is installed on the positioning column, and then the glass is installed on the fixture, and the positioning mechanism is used to position the glass; therefore, the convenience of installing the metal sheet and the glass is improved, time is saved, and the The efficiency of product processing is improved; at the same time, the accuracy of the position when installing metal sheets and glass is improved, and the quality of the weight scale is improved.
  • the positioning mechanism includes a positioning block, a support table, and an elastic component
  • the positioning block is disposed on the bottom plate and abuts on two adjacent side walls of the glass
  • the support table is slidingly disposed on the bottom plate and used for For supporting the glass
  • the elastic component is arranged on the bottom plate and is connected with the support table, and the upper surface of the support table extends above the metal sheet under the action of the elastic component.
  • the glass is placed on the support table, so that the glass is positioned against the two positioning blocks, which improves the accuracy of the position when installing the glass, and the support table keeps the glass and the glue on the metal sheet at a certain distance. Therefore, the probability of contacting the glue when installing the glass and pushing the glue to move the glue is reduced, thereby improving the accuracy of the glue position; pressing the glass downward makes the glass and the metal sheet bond together, loosening the glass, the glass and the The metal sheet moves up and away from the installation column under the action of the elastic component, so as to facilitate the removal of the glass and the metal sheet, which saves time and improves the efficiency of product processing.
  • the frame is provided with a plurality of support devices corresponding to the clamps one-to-one, the support devices include a fixing column, a positioning plate, and a positioning ball, the fixing column is arranged on the frame, and the positioning plate is The positioning ball is rotatably arranged on one end of the fixed column close to the positioning plate and abuts against the positioning plate.
  • the area of the turntable is large, and the rotation point of the turntable is located in the center of the turntable, and multiple fixtures are located at the edge of the turntable.
  • the squeeze and curing will produce pressure on the fixture, which makes it easy to install the fixture.
  • the edge of the turntable is deformed, which reduces the levelness of the fixture, so the product is prone to bubbles during the extrusion and curing process, which reduces the connection strength between the metal sheet and the glass, and reduces the quality of the product;
  • the positioning ball is supported on the positioning plate, the positioning plate supports the turntable, and multiple positioning balls and the positioning plate cooperate to support the turntable, thereby reducing the probability of deformation of the turntable and improving the level of the fixture
  • the rotation of the turntable drives the rotation of the positioning plate
  • the rotation of the positioning plate drives the rotation of the positioning ball, so the positioning plate and the positioning ball are separated, thus shortening the positioning process during the rotation of the turntable.
  • the contact time between the plate and the positioning ball reduces the probability of wear of the positioning ball and improves the supporting effect of the positioning ball on the turntable.
  • a leveling device is provided on the frame, and the leveling device includes an adjusting disc, an adjusting rod, and a fixing nut, the adjusting disc is supported on the ground and is provided with a spherical groove, and the adjusting rod is It is threadedly connected to the frame and is provided with a rotating ball rotatably connected to the groove at one end close to the adjusting disc.
  • An adjusting nut is provided on the adjusting rod, and the fixing nut is threadedly connected to the adjusting rod and pressed against the frame. .
  • the fixture When the fixture is installed on the turntable, the fixture needs to be kept level, so it is necessary to adjust the fixture to keep the fixture level when the fixture is installed on the turntable, so as to improve the quality of the product;
  • the gluing device includes a sliding seat, a glue dispenser, and a driving mechanism
  • the sliding seat is slidably arranged on the frame
  • the glue dispensing device is arranged on the sliding seat
  • the driving mechanism Set on the rack and connected with the sliding seat.
  • the metal sheet is installed on the fixture, the driving mechanism starts to drive the sliding seat to move, and the sliding seat moves to drive the glue dispenser to move, so as to locate the position where the glue is added, and then the glue dispenser adds the glue.
  • the drive mechanism drives the glue dispenser away from the fixture, so the position and quantity of the glue added can be set according to the needs, and the position and quantity of the glue added each time are fixed.
  • the glue dispenser includes a glue dispensing cylinder, a piston, a push rod, and a moving mechanism
  • the glue dispensing cylinder is arranged on the sliding seat and is equipped with glue and is used for adding glue
  • the piston is slidingly arranged at the point.
  • the push rod is set on the piston
  • the moving mechanism is set on the sliding seat and used to push the push rod to move.
  • the moving mechanism starts to drive the push rod to move, the push rod moves to drive the piston to move, and the piston moves to add the glue in the dispensing cylinder to the metal sheet, so the glue added to the metal sheet is quantitative each time, thereby reducing the Waste of glue.
  • the moving mechanism includes a driving plate, a clamping component, and a moving component
  • the driving plate is slidably arranged on the sliding seat
  • the clamping component is arranged on the driving plate and is used for clamping the push rod
  • the moving assembly is arranged on the sliding seat and is connected with the driving board.
  • the clamping assembly starts to clamp the push rod, the moving assembly starts to drive the drive plate to move, the drive plate moves to drive the clamp assembly and the push rod to move together, and the push rod moves to drive the piston to move to add glue.
  • the clamping assembly releases the push rod, and the moving assembly starts to drive the drive plate and the clamping assembly to move back to their original positions, so as to add glue to the metal sheet.
  • the extrusion curing device includes an extrusion plate, a lifting assembly, and a curing mechanism
  • the extrusion plate is slidably arranged on the frame
  • the lifting assembly is arranged on the frame and connected to the extrusion plate
  • the curing mechanism is arranged on the pressing plate and is used for curing the glue.
  • the turntable drives the clamp to move to the next station, after the worker places the glass on the clamp, the turntable drives the clamp to move to the next station, and the moving mechanism starts to drive the extrusion plate Move down, the extrusion plate squeezes the glass, so that the glass and the metal sheet are bonded together, and then the curing mechanism is activated to fix the glue, and then the moving mechanism is activated to drive the extrusion plate and curing mechanism to move up away from the glass, so it can be removed. Glass.
  • the present application provides a glass and metal sheet glue dispensing and curing process, using the following technical solutions:
  • a process flow for glass and metal sheet glue dispensing and curing comprising the following steps;
  • the gluing device starts to add glue to the metal sheet, and after the addition is completed, the fixture moves to the next station;
  • the UV lamp is turned off, and at the same time, the extrusion plate and the UV lamp are far away from the glass, and the fixture is transferred to the next station;
  • the worker installs the metal sheet on the fixture, the fixture is transferred to the next station, the gluing device is activated to add glue to the metal sheet, the fixture is transferred to the next station, the worker installs the glass on the fixture, The fixture moves to the next station, the extrusion plate moves down to bond the glass and the metal sheet together, and then the glue is cured by the UV lamp, then the extrusion plate and the UV lamp move away from the glass, the clamp moves to the next station, the worker remove the product;
  • the fixture is rotated to its original position, and the worker installs the metal sheet on the fixture to continue the processing of the next product.
  • the five processes are carried out at the same time and recycled, which saves time, improves the processing efficiency of the product, and reduces energy.
  • the extrusion plate first squeezes the glass, and then turns on the UV lamp for curing, which improves the curing effect of the UV lamp on the glue. At the same time, after curing, the UV lamp is turned off, saving energy consumption.
  • the present application includes at least one of the following beneficial technical effects:
  • the glue is added through the dispensing device, so that the position and quantity of the glue added each time are fixed, so there is no need to clean up the excess glue after the product is processed, and the curing is completed at one time, thus saving the production process of the product.
  • the time spent improves the efficiency of product processing
  • the turntable is supported by positioning balls, and multiple positioning balls and positioning plates cooperate to support the turntable, thereby reducing the probability of deformation of the turntable, improving the levelness of the fixture, and improving the connection strength of the metal sheet and the glass. , improve the quality of products;
  • Fig. 1 is the three-dimensional structure schematic diagram of the present application
  • Fig. 2 is the partial structure schematic diagram in this application.
  • Fig. 3 is the structural schematic diagram of the leveling device and the supporting device in the present application, wherein the adjustment disc is exploded;
  • Fig. 4 is the structural representation of clamp in this application.
  • FIG. 5 is a schematic cross-sectional view of a clamp in the present application.
  • FIG. 6 is a schematic structural diagram of a gluing device in the present application.
  • Fig. 7 is the structural schematic diagram of the first drive assembly in the present application, wherein the cover plate is exploded;
  • connection assembly 8 is a schematic structural diagram of a connection assembly and an adjustment assembly in the present application.
  • Fig. 9 is the structural representation of the glue dispenser in this application.
  • FIG. 10 is a schematic diagram of a partial explosion structure of a dispenser in the present application.
  • FIG. 11 is a schematic structural diagram of a lifting assembly and a guide device in the present application.
  • Figure 12 is a partial exploded view of the curing mechanism in the present application.
  • the embodiment of the present application discloses a production line system for glue dispensing and curing of glass and metal sheets.
  • the glass and metal sheet glue dispensing and curing production line system includes a frame 1, a divider 11 fixedly installed on the frame 1, and the divider 11 is fixedly installed on the frame 1.
  • the straight shaft 111 and the turntable 12 are coaxially and fixedly mounted on the top of the shaft 111 .
  • five clamps 2 are arranged on the upper surface of the turntable 12 in a circular array around the axis of the rotating shaft 111, and the five clamps 2 form five workstations. Glass, extrusion curing, and removing the product are five processes, adding glue and extrusion curing.
  • the side wall of the rack 1 corresponding to the two stations is fixedly installed with a chassis 13, and a circuit system for control is installed in the chassis 13.
  • the chassis 13 The top and bottom ends are flush with the top and bottom ends of the rack 1, respectively.
  • the upper surfaces of the two chassis 13 are respectively provided with a gluing device 5 and an extrusion curing device 8, and the gluing device 5 and the extrusion curing device 8 are respectively connected with the dispensing station and the extrusion curing device.
  • the stations are set correspondingly, so the gluing device 5 adds glue to the metal sheet, and the extrusion curing device 8 makes the glass and the metal sheet stick together and cure the glue;
  • a plurality of leveling devices 3 are arranged horizontally and evenly at the bottom of the rack 1 and the chassis 13 on the universal wheel on the ground.
  • the leveling device 3 includes an adjusting disc 31, an adjusting rod 32, and a fixing nut 33; the adjusting disc 31 is in the shape of a truncated cone, and the cross-sectional area of the top end is smaller than that of the bottom end, and the top of the adjusting disc 31 is provided with a spherical shape.
  • the groove, and the center of the groove is located below the top of the adjusting disc 31 .
  • the adjusting rod 32 vertically passes through the frame 1 and is provided with a threaded section that is threadedly matched with the frame 1, and the bottom end of the adjusting rod 32 is fixedly mounted with a rotating ball 322 that is rotatably installed on the groove, At the same time, one end of the adjusting rod 32 close to the rotating ball 322 is fixedly installed with an adjusting nut 321 ;
  • the upper surface of the rack 1 is provided with a support device 4, and the support device 4 is provided with five and is arranged in one-to-one correspondence with the five clamps 2,
  • the support device 4 includes a fixed column 41, a positioning plate 42, The positioning ball 43, a vertical first fixing column 412 is fixedly installed on the upper surface of the frame 1, and a horizontal supporting transverse plate 411 is fixedly installed on the top of the first fixing column 412, and the length direction of the supporting transverse plate 411 is the same as the diameter of the turntable 12.
  • Two fixing posts 41 are provided and are located on both ends of the support transverse plate 411 in the longitudinal direction. The bottom end of the fixing posts 41 abuts on the upper surface of the supporting transverse plate 411 and is coaxially fixed with a second fixing column 413 .
  • the second fixing column 413 is vertically slidably disposed on the supporting horizontal plate 411 , and the second fixing column 413 is threadedly connected with a supporting nut 414 pressed against the lower surface of the supporting horizontal plate 411 .
  • the positioning plate 42 is fixedly installed on the lower surface of the turntable 12, and two positioning plates 42 are provided and are arranged in one-to-one correspondence with the two fixed columns 41; Below the top of the column 41 , the positioning ball 43 is rotatably mounted on the rotating groove, and the top of the positioning ball 43 protrudes upwards out of the rotating groove and abuts on the lower surface of the positioning plate 42 .
  • the fixture 2 includes a bottom plate 21, a positioning column 22, and a positioning mechanism 23.
  • the bottom plate 21 is mounted on the upper surface of the turntable 12 and is in the shape of a cube.
  • the turntable 12 below the bottom plate 21 is provided with four pin holes 211 in a circular array around the array axis.
  • the lower surface of the bottom plate 21 is also provided with pin holes 211 corresponding to the pin holes 211 on the turntable 12; Both ends of the pins are plugged and fitted with pin holes 211 on the turntable 12 and the bottom plate 21 respectively.
  • the positioning columns 22 are fixedly installed on the upper surface of the base plate 21 and are in a vertical state. At the same time, four positioning columns 22 are arranged in a circular array around the array axis of the base plate 21 , and the positioning columns 22 are used for placing metal sheets.
  • the metal sheet is disc-shaped and has a fixing groove on the lower surface, the fixing groove is arc-shaped and the axis coincides with the axis of the metal sheet; ;
  • the glass is in the shape of a cuboid, and the positioning mechanism 23 is arranged on the bottom plate 21 and is used to position the glass.
  • the positioning mechanism 23 includes a positioning block 24, a support table 25, and an elastic component 26.
  • the positioning block 24 is provided with two groups and is located on the side of the positioning column 22 away from the center of the bottom plate 21, and the positioning block 24 is fixed and installed by screws On the upper surface of the bottom plate 21 ; two sets of positioning blocks 24 are respectively abutted on two adjacent side walls of the glass, and two positioning blocks 24 of each set are arranged horizontally.
  • a support block 214 is fixedly installed at the center of the upper surface of the bottom plate 21, the support table 25 is vertically slidably installed on the support block 214 and used to support the glass, and the center of the lower surface of the support table 25 is provided with
  • the support groove 251 slidingly matched with the support block 214, and the rubber sheet 252 is fixedly installed on the upper surface of the support table 25.
  • the center line of the upper and lower surfaces of the support block 214, the support groove 251 and the support table 25 coincides and is located in four between the positioning posts 22 .
  • the elastic components 26 are arranged on the bottom plate 21 and connected to the support table 25, and four elastic components 26 are arranged in a circumferential array around the array axis of the bottom plate 21, and each elastic component 26 includes a positioning screw 27 and a positioning spring 28.
  • the bottom surface of the bottom plate 21 is provided with a through hole 212 penetrating the bottom plate 21, and the end of the through hole 212 close to the bottom surface of the bottom plate 21 is provided with a through slot 213.
  • Four holes 212 and through slots 213 are provided in a circular array around the array axis of the bottom plate 21 .
  • the positioning screw 27 is provided with a threaded section at one end close to the support table 25 , the positioning screw 27 slides through the through hole 212 and is threadedly connected to the lower surface of the support table 25 , and the head of the positioning screw 27 is located in the through slot 213 Inside; the positioning spring 28 is sleeved on the positioning screw 27, and both ends of the positioning spring 28 are pressed against the side walls of the opposite side of the support table 25 and the bottom plate 21.
  • the head of the positioning screw 27 is pressed against the bottom of the through groove 213 under the action of the positioning spring 28, and the upper surface of the support table 25 moves up above the metal sheet under the action of the positioning spring 28; therefore, after adding glue to the metal sheet, the glass is placed On the support table 25, the glass does not come into contact with the glue.
  • the bottom plate 21 is provided with limit components for limiting the position of the glass, and there are two limit components.
  • the two limit components and the two sets of positioning blocks 24 are respectively located at the four side walls of the glass, limiting
  • the positioning assembly and the positioning block 24 are disposed opposite to each other, and the glass is located between the limiting assembly and the positioning block 24 .
  • the limit component includes a limit seat, a limit block, and a limit spring.
  • the limit seat is fixedly installed on the upper surface of the bottom plate 21 by screws, and the top of the limit seat extends above the glass.
  • the side wall of the limit seat close to the glass side is provided with a sliding groove, and the sliding groove is communicated with the lower surface of the limit seat, the limit block is horizontally installed on the sliding groove, and the limit block is close to one end of the glass Extending out of the sliding groove, the end of the limit block away from the glass is provided with a accommodating groove, the limit spring is placed on the accommodating groove, and the end of the limit spring away from the limit block abuts on the bottom of the sliding groove; the limit block is at the bottom of the sliding groove.
  • the limit spring is pressed against the glass, and the top of the limit block and the side edge close to the glass are provided with arc-shaped guide angles.
  • the gluing device 5 includes a sliding seat 51, a glue dispenser 52, and a driving mechanism 53.
  • Two vertical support beams 14 are fixedly installed on the upper surface of the chassis 13, and the tops of the two support beams 14 are fixedly installed
  • the sliding seat 51 is horizontally installed on the fixed beam 15
  • the driving mechanism 53 is arranged on the fixed beam 15 and connected with the sliding seat 51 .
  • the glue dispenser 52 is mounted on the sliding seat 51 and is used to add glue to the metal sheet.
  • the driving mechanism 53 includes a sliding beam 54, a first driving component 55, and a second driving component 56.
  • the upper surface of the fixed beam 15 is provided with sliding grooves 151 penetrating both ends of the fixed beam 15 in the length direction; the fixed beam Both ends of the 15 in the length direction are fixedly installed with a cover 152 covering the sliding groove 151 by screws, and the top of the cover 152 extends above the upper surface of the fixed beam 15, and the tops of the two covers 152 are installed with covers by screws.
  • the cover plate 153 of the sliding groove 151 is locked, so there is a gap between the cover plate 153 and the upper surface of the fixing beam 15 .
  • the bottom of the sliding groove 151 is fixed with two horizontal and parallel sliding rails 154 by screws, and the length direction of the sliding rails 154 is parallel to the length direction of the fixed beam 15; the sliding rails 154 are opposite to the two side walls
  • a circular arc-shaped chute is opened on the upper part. The chute is in a horizontal state and penetrates both ends of the length direction of the slide rails 154 .
  • the two slide rails 154 are slidably installed along the length direction of the slide rails 154 with a movable seat 17 , and the movable seat 17
  • a sliding block slidingly mounted on the chute is fixedly installed on the upper part, and the top end of the movable seat 17 extends above the sliding rail 154 and is located in the sliding groove 151;
  • the movable seat 17 is integrally provided with a movable plate 18 on the opposite two side walls, and The ends of the two moving plates 18 away from the moving base 17 respectively protrude out of the fixed beam 15 through the gap between the cover plate 153 and the fixed beam 15 .
  • the top end of 18 extends vertically upward to the top of the cover plate 153 .
  • one end of the sliding beam 54 in the length direction is fixedly installed on the top ends of the two moving plates 18, and one end of the sliding beam 54 away from the moving plate 18 extends horizontally out of the fixed beam 15, while the sliding beam
  • the length direction of 54 is perpendicular to the length direction of the fixed beam 15 ; the sliding seat 51 is slidably installed on the sliding beam 54 along the length direction of the sliding beam 54 .
  • one end of the sliding beam 54 away from the moving plate 18 extends above the fixture 2 .
  • the side wall of the sliding beam 54 and the side wall of the sliding seat 51 away from the sliding beam 54 are provided with sliding grooves 151, and the sliding grooves 151 on the sliding beam 54 pass through the sliding beam 54.
  • the two ends of the sliding beam 54 in the length direction, and the sliding grooves 151 located on the sliding seat 51 pass through the two ends in the height direction of the sliding seat 51, and the sliding beam 54 and the sliding seat 51 are both fixed and installed with covers by screws.
  • the cover 152 and the cover plate 153 of the sliding groove 151; the sliding beam 54 and the sliding groove 151 of the sliding seat 51 are all installed with the sliding rail 154, the movable seat 17 and the movable plate 18 of the same structure.
  • the length direction of the sliding rail 154 on the beam 54 is parallel to the length direction of the sliding beam 54 , and the sliding rail 154 on the sliding seat 51 is in a vertical state.
  • one end of the moving plate 18 on the sliding beam 54 extends horizontally to the outside of the cover plate 153 after passing through the gap between the cover plate 153 and the sliding beam 54, and the sliding seat 51 is fixedly installed on the mobile
  • the plate 18 is located on one end outside the sliding beam 54, and one end of the moving plate 18 located on the sliding seat 51 passes through the gap between the cover plate 153 and the sliding seat 51 and extends horizontally to the outside of the cover plate 153.
  • a sliding plate 171 is fixedly installed on one end of the 18 outside the sliding seat 51 , so the movement of the moving plate 18 drives the sliding plate 171 to move vertically.
  • the sliding seat 51 is provided with a lifting mechanism 57 connected to the moving seat 17 on the sliding seat 51, and the lifting mechanism 57 is connected to the moving seat 17 on the sliding seat 51;
  • the first drive The component 55 is arranged on the fixed beam 15 and is connected with the moving base 17 on the fixed beam 15, the second driving component 56 is arranged on the sliding beam 54 and connected with the moving base 17 on the sliding beam 54, the first driving The structure of the assembly 55 , the second driving assembly 56 and the lifting mechanism 57 is the same, and the first driving assembly 55 is taken as an example for explanation below.
  • the first drive assembly 55 includes two synchronous wheels 551 , a synchronous motor 552 , and a synchronous belt 553 .
  • the synchronous motor 552 is installed on the fixed beam 15, and two synchronous motors 552 are provided and are respectively connected with the two synchronous wheels 551, and the two synchronous motors 552 rotate synchronously at the same time; the synchronous belt 553 is sleeved on the two synchronous wheels On 551 , the timing belt 553 is detachably connected to the moving base 17 through the connecting assembly 6 .
  • the connecting assembly 6 includes a mounting plate 61, a fixing plate 62, and a connecting plate 63.
  • a mounting plate 61 On the sliding groove 151 and at both ends in the length direction of the fixed beam 15, there are provided with a There are two mounting plates 61, and the two mounting plates 61 are threadedly connected to the bottom of the sliding slot 151 by screws and are located at the two avoiding holes respectively.
  • the mounting plate 61 is provided with a waist-shaped hole along the length direction of the fixed beam 15, the screw passes through the waist-shaped hole and is threadedly connected with the bottom of the groove of the sliding groove 151, and the two synchronous motors 552 are respectively fixed and installed on the lower surface of the two mounting plates 61 , and the output shaft of the synchronous motor 552 penetrates vertically upward to the outside of the mounting plate 61 , and the two synchronous wheels 551 are respectively coaxially and fixedly installed on the output shafts of the two synchronous motors 552 .
  • the fixing plate 62 is slidably installed on the upper surface of the moving base 17 , the connecting plate 63 is fixedly connected with the fixing plate 62 through the connecting screws 631 , and the connecting plate 63 and the fixing plate 62 are respectively located on the two sides of the synchronous belt 553 .
  • the moving base 17 is provided with an adjustment assembly 7 connected to the fixed plate 62.
  • the adjustment assembly 7 includes an adjustment plate 71 and a fixing screw 72.
  • the adjustment plate 71 is integrally arranged on the bottom end of the fixed plate 62.
  • the lower surface of the adjustment plate 71 is in contact with the upper surface of the movable seat 17, and at the same time the adjustment plate 71 protrudes from the side wall of the fixed plate 62 away from the timing belt 553, and the upper surface of the adjustment plate 71 is perpendicular to the length of the fixed beam 15.
  • a bar-shaped hole 711 is formed, and the fixing screw 72 passes through the bar-shaped hole 711 and is threadedly connected with the moving base 17 to fix the adjusting plate 71 .
  • the synchronous motor 552 starts to drive the synchronous wheel 551 to rotate, the synchronous wheel 551 rotates to drive the synchronous belt 553 to move, the synchronous belt 553 moves to drive the sliding beam 54 to be horizontal, and the synchronous belt 553 located on the sliding beam 54 drives the
  • the sliding seat 51 moves horizontally; at the same time, the two synchronizing wheels 551 on the sliding seat 51 are located on both ends of the sliding seat 51 in the height direction, so the synchronous belt 553 on the sliding seat 51 drives the sliding plate 171 to move vertically .
  • the glue dispenser 52 is installed on the side wall of the sliding plate 171 away from the sliding seat 51 .
  • the glue dispenser 52 includes a glue dispensing cylinder 521, a piston 522, a push rod 523, and a moving mechanism 524.
  • the glue dispensing cylinder 521 is fixedly installed on the side wall of the sliding plate 171 away from the moving seat 17 and is Equipped with glue, the dispensing cylinder 521 is in a vertical state and the bottom end is integrally provided with a conical connecting pipe 5211.
  • the diameter of the bottom end of the connecting pipe 5211 is smaller than the diameter of the top end of the connecting pipe 5211, and the bottom end of the connecting pipe 5211 is integrally provided with a vertical pipe 5211.
  • the bottom end of the rubber outlet tube 5212 is provided with a circular snap groove 5213 , the bottom of the snap groove 5213 is fixedly installed with a fixed tube 5215 , and the bottom end of the fixed tube 5215 extends vertically downward to the rubber outlet tube 5212 Below, the axes of the connecting tube 5211, the glue outlet tube 5212, and the fixing tube 5215 are all coincident with the axis of the glue dispensing cylinder 521.
  • the fixing tube 5215 is sleeved and installed with a glue outlet needle 5214 for adding glue, and the fixing tube 5215 is inserted and installed. On the glue dispensing needle 5214 , the glue dispensing needle 5214 extends downward to the bottom of the sliding plate 171 .
  • the piston 522 is slidably installed on the inner side wall of the glue dispensing cylinder 521 , the push rod 523 is slid vertically through the top of the glue dispensing cylinder 521 , and the bottom end of the push rod 523 is fixed to the upper surface of the piston 522 Connection;
  • the moving mechanism 524 is arranged on the sliding plate 171 and is used to push the push rod 523.
  • the moving mechanism 524 includes a driving plate 525, a clamping component 526, and a moving component 527.
  • the sliding plate 171 located above the dispensing cylinder 521 is opened on the sliding plate 171.
  • the driving plate 525 is vertically slid and installed on the side wall of the sliding plate 171 near the dispensing cylinder 521, and the driving plate 525 is fixedly installed with a sliding block that is vertically slidably installed on the moving groove 172 .
  • the clamping assembly 526 is disposed on the driving plate 525 and used to clamp the push rod 523 .
  • the clamping assembly 526 includes a double-headed cylinder 5261 and a clamping plate 5262 , and the double-headed cylinder 5261 is fixedly installed on the driving plate 525 near the On the side wall of the dispensing cylinder 521, and the double-headed cylinder 5261 is in a horizontal state, at the same time, the two pistons 522 of the double-headed cylinder 5261 are fixedly installed with a crossbar 5263, and the crossbar 5263 horizontally extends to the push rod 523 There are two splints 5262, and the two splints 5262 are respectively fixed on one end of the two cross bars 5263 close to the push rod 523.
  • the two splints 5262 clamp the push rod 523 under the action of the double-headed air cylinder 5261, and simultaneously On the side wall of the push rod 523 and on opposite sides of the push rod 523 , there are space-avoiding surfaces 5231 that are convenient for clamping by the clamping plate 5262 , and the space-avoiding surfaces 5231 penetrate the entire push rod 523 .
  • the moving assembly 527 includes a mounting seat 5271, a driving cylinder 5272, the mounting seat 5271 is fixedly installed on the top end of the sliding plate 171 by screws, the driving cylinder 5272 is fixedly installed on the upper surface of the mounting seat 5271, and the driving cylinder 5272 piston 522 The rod penetrates vertically downward to the outside of the mounting seat 5271 and is fixedly connected with the upper surface of the driving plate 525 .
  • a vertical support plate 16 is fixedly installed on the upper surface of the chassis 13 corresponding to the extrusion curing station.
  • the top of the support plate 16 is integrally provided with a horizontal plate 161 extending above the fixture 2 .
  • Four horizontal plates 161 are arranged horizontally; horizontal installation transverse plates 162 are fixedly installed on the upper surfaces of the four horizontal plates 161 ;
  • the extrusion curing device 8 includes an extrusion plate 81 , a lifting assembly 82 , and a curing mechanism 83 .
  • the pressing plate 81 is vertically slid on the installation horizontal plate 162, and the lifting assembly 82 is arranged on the installation horizontal plate 162 and connected with the pressing plate 81.
  • the lifting assembly 82 includes a moving cylinder 821, a connection Column 822, the moving cylinder 821 is fixedly installed on the upper surface of the mounting horizontal plate 162, and the rod of the piston 522 of the moving cylinder 821 extends vertically downward through the mounting horizontal plate 162 to the bottom of the horizontal plate 161, and the connecting column 822 is fixed coaxially and fixedly installed on the moving cylinder 822.
  • the diameter of the connecting column 822 is larger than the diameter of the piston rod of the moving cylinder 821 .
  • the bottom end of the connecting column 822 is fixedly installed with a first installation rod 163 by screws, and a second installation rod 164 is fixed and installed on the lower surface of the first installation rod 163 by screws;
  • Two installation rods 164 are arranged in a circular array around the axis of the connecting column 822, and the projection of the first installation rod 163 and the second installation rod 164 in the vertical direction is a "cross" shape, and the first installation rod 163 and the second installation rod
  • the center point of the upper surface of the rod 164 is located on the axis of the connecting column 822 ; the length of the second installation rod 164 is greater than that of the first installation rod 163 .
  • the pressing plate 81 is fixedly installed on the lower surface of the second mounting rod 164 in a horizontal state, and the center point of the upper surface of the pressing plate 81 is located on the axis of the connecting column 822 , and the pressing plate 81 A silicone pad 811 is fixedly mounted on the lower surface.
  • the installation transverse plate 162 is provided with a guide device 9 for guiding the extrusion plate 81, and four guide devices 9 are arranged in a circumferential array around the axis of the connecting column 822, and the four guide devices 9 are respectively connected with
  • the two ends of the two second installation rods 164 are arranged correspondingly;
  • the guide device 9 includes a guide tube 91 and a guide column 92 , the guide tube 91 penetrates vertically downward to the outside of the installation transverse plate 162 , and the top of the guide tube 91 is coaxially fixed and installed with a fixed
  • the plate 911, the fixed plate 911 is fixedly installed on the upper surface of the installation horizontal plate 162 by screws;
  • the curing mechanism 83 is provided on the guide post 92 and is used to cure the glue.
  • the curing mechanism 83 includes a connecting plate 84 , a connecting rod 85 , and an ultraviolet lamp 86 , and the connecting plate 84 is rotatably sleeved on the connecting column 822 and the lower surface of the connecting plate 84 is in contact with the upper surface of the first installation rod 163; the outer side wall of the connecting plate 84 is integrally provided with four fixing rods 841, and the four fixing rods 841 are arranged in a circular array around the axis of the connecting column 822 At the same time, the four fixing rods 841 are respectively located between the two adjacent guide columns 92; the connecting plate 84 and between the two adjacent fixing rods 841 are provided with first waist-shaped holes 842, and the first waist-shaped holes 842 It is arc-shaped and the center of the arc is located on the axis of the connecting column 822; the connecting plate 84 is mounted with a connecting screw 843 that
  • a vertical rotation shaft 851 is fixedly installed on the upper surfaces of the four fixing rods 841 , one end of the connecting rod 85 is rotatably installed on the rotating shaft 851 , and one end of the connecting rod 85 away from the rotating shaft 851 faces Extend to the outside of the extrusion plate 81;
  • the connecting rod 85 above the fixing rod 841 is provided with a circular arc-shaped third waist-shaped hole 852, and the arc center of the third waist-shaped hole 852 is located on the axis of the rotating shaft 851;
  • connection The rod 85 is provided with a fixing screw 853 which passes through the second waist-shaped hole 854 and is threadedly connected with the fixing rod 841 , and the head of the fixing screw 853 is pressed against the upper surface of the connecting rod 85 .
  • a second waist-shaped hole 854 is formed on the connecting rod 85 and is located on the side away from the rotating shaft 851 along the radial direction of the rotating shaft 851, and the second waist-shaped hole 854 is provided with two parallel to each other.
  • the upper surface of the rod 85 is provided with a waist-shaped groove communicating with the second waist-shaped hole 854 .
  • the ultraviolet lamp 86 is slidably installed on the second waist-shaped hole 854 , and the connecting rod 85 is provided with an adjusting mechanism 10 connected with the ultraviolet lamp 86 .
  • the adjustment mechanism 10 includes an adjustment block 101 and an adjustment screw 102.
  • the adjustment block 101 is slidably installed on the second waist-shaped hole 854, and the upper surface of the adjustment block 101 abuts on the lower surface of the connecting rod 85;
  • the adjustment screw 102 passes through the second waist-shaped hole 854 and is threadedly connected to the upper surface of the adjusting block 101, while the outer diameter of the adjusting screw 102 is the same as the width of the second waist-shaped hole 854, and the head of the adjusting screw 102 is pressed against the bottom of the waist-shaped groove.
  • the UV lamp 86 is fixedly installed on the lower surface of the adjustment block 101 .
  • the worker stands at the three positions of installing the metal sheet, installing the glass and removing the product.
  • the worker places the metal sheet on the positioning post 22, so that the positioning post 22 is snapped and installed on the fixing groove of the metal sheet, and the divider 11 starts to drive the
  • the turntable 12 rotates, the metal sheet is transferred to the dispensing station, the synchronous motor 552 starts to drive the sliding seat 51 and the glue dispensing cylinder 521 to move horizontally, and then the synchronous motor 552 on the sliding base 51 starts the dispensing cylinder 521 to move down, and the double
  • the head cylinder 5261 drives the splint 5262 to clamp the push rod 523, and the driving cylinder 5272 starts to drive the splint 5262 and the push rod 523 to move down, and the push rod 523 moves down to drive the piston 522 to move down to add glue to the upper surface of the metal sheet.
  • the synchronous motor 552 starts to drive the dispensing cylinder 521 to move back to the original position.
  • the metal sheet is transferred to the glass installation station, and the worker pushes the glass against the positioning block 24, and then pushes the limit block away from the glass, so that the glass is placed on the support table 25, and the lower surface of the glass is closely attached to the support table 25.
  • the block collides with the glass; the metal sheet and the glass are transferred to the extrusion curing station, the moving cylinder 821 is activated to drive the silicone pad 811 to move down to extrude the glass, so that the glass and the metal sheet are bonded together, and the ultraviolet lamp 86 is activated to carry out the glue. After curing, the moving cylinder 821 is activated to drive the ultraviolet lamp 86 and the silicone pad 811 to move upward away from the glass.
  • the glass and metal sheets go to the product removal station, the workers remove the processed products, and finally the fixture 2 is turned to the original position, and the station continues to install the metal sheets for the processing of the next product, so that the position and quantity of glue added can be adjusted. It can be set according to the needs, and the position and quantity of the glue added each time are certain, so there is no need to clean up the excess glue after the product is processed, and the curing is also completed at one time, which saves the time spent in the production process and improves the production efficiency.
  • Product processing efficiency At the same time, five stations are running at the same time and the stations are recycled, which improves the processing efficiency of products and reduces energy consumption.
  • the positioning balls 43 are supported on the positioning plate 42, and the positioning plate 42 supports the turntable 12 where the fixture 2 is installed. There are positioning balls 43 and the positioning plate 42 under each fixture 2 to cooperate with the turntable 12 to support, in order to reduce the The probability of deformation of the turntable 12 improves the levelness of the fixture 2, improves the connection strength between the metal sheet and the glass, and improves the quality of the product.
  • the embodiment of the present application discloses a process flow of glue dispensing and curing of glass and metal sheet.
  • the process flow of glass and metal sheet glue dispensing and curing includes the following steps;
  • the pressing plate 81 is pressed down to make the glass and the metal sheet stick together. After 3 seconds of sticking, the ultraviolet lamp 86 starts to cure the glue for 10 seconds;
  • the circuit system in the chassis 13 is used to control the bonding time of the extrusion plate 81 and the curing time of the ultraviolet lamp 86;
  • the ultraviolet lamp 86 is turned off, while the pressing plate 81 and the ultraviolet lamp 86 are away from the glass, and the fixture 2 is transferred to the next station;
  • the worker installs the metal sheet on the fixture 2 the metal sheet is transferred to the dispensing station, the gluing device 5 is activated to add glue to the metal sheet, the metal sheet is transferred to the glass installation station, the worker installs the glass on the fixture 2, the metal The sheet and the glass are transferred to the extrusion curing station, the extrusion plate 81 is moved down to extrude the glass, so that the glass and the metal sheet are bonded together, and then the ultraviolet lamp 86 is activated to cure the glue, and the product is obtained after extrusion curing is completed, The product is transferred to the product removal station, the worker removes the product, and the fixture 2 turns back to its original position.
  • the extrusion plate 81 squeezes the glass first, so that the metal sheet and the glass are bonded together, and then the ultraviolet lamp 86 is turned on for curing, which improves the curing effect of the ultraviolet lamp 86 on the glue.
  • the UV lamp 86 is turned off, saving energy consumption.

Abstract

A production line system for dispensing and curing glass and a metal sheet, comprising a rack (1) and a splitter (11). A rotating disc (12) is rotatably provided on the splitter (11) by means of a rotating shaft (111); multiple clamps (2) are provided on the rotating disc (12) around the axis of the rotating shaft (111) in a circumferential array manner; the rack (1) is provided with a gluing device (5) and an extrusion curing device (8); the gluing device (5) adds glue to the metal sheet; and the extrusion curing device (8) is used for bonding the glass and the metal sheet and curing the glue. The present invention further relates to a technological process for dispensing and curing glass and a metal sheet. The glue is accurately added by means of the gluing device (5), thus avoiding the subsequent cleaning of redundant glue, and the curing of the glue is completed in one time, thus improving the processing efficiency of a product.

Description

一种玻璃与金属片点胶固化的工艺流程以及生产线系统A glass and metal sheet glue dispensing and curing process and production line system 技术领域technical field
本申请涉及点胶生产的技术领域,尤其是涉及一种玻璃与金属片点胶固化的工艺流程以及生产线系统。The present application relates to the technical field of glue dispensing, in particular to a process flow and a production line system for glue dispensing and curing of glass and metal sheets.
背景技术Background technique
体重秤常常有透明的玻璃板秤盘,在制造体重秤的过程中,塑胶底壳与玻璃板之间通过胶水粘结。塑胶底壳内有电线以及内部的传感器件等,为了遮住这些胶水的痕迹以及电线、电子器件等零件,需要在塑胶底壳与玻璃板之间贴金属片或者是其他材质的挡片,使得电子秤盘的界面更美观整洁。Weight scales often have a transparent glass plate weighing pan. In the process of manufacturing the weight scale, the plastic bottom case and the glass plate are bonded by glue. There are wires and internal sensor components in the plastic bottom case. In order to cover the traces of these glues and parts such as wires and electronic devices, it is necessary to paste a metal sheet or other material between the plastic bottom case and the glass plate. The interface of the electronic weighing pan is more beautiful and tidy.
相关技术中,一般都是通过人工将金属片放置到夹具上,然后向金属片上添加胶水,而且每套夹具配合一套压紧装置,然后将玻璃放置到夹具上并且用夹具挤压,压紧后夹具和产品一起经过紫外线冷光炉初步固化,清洗、刷胶清洗后再过UV炉最终固化。In the related art, the metal sheet is generally placed on the jig manually, and then glue is added to the metal sheet, and each set of jigs is matched with a set of pressing devices, and then the glass is placed on the jig and squeezed with the jig to compress. After the fixture and the product are preliminarily cured in an ultraviolet cold light furnace, cleaned, brushed and cleaned, they are finally cured in a UV furnace.
针对上述中的相关技术,发明人认为存在有以下缺陷:胶水通过人工进行添加,因此每次胶水添加的位置是不定,从而为了使得金属片和玻璃之间连接强度达到要求,一般就采用多添加胶水来满足要求,因此造成多余的胶水溢出,因此在后道工序需要进行对多余的胶水进行清除,而且固化都是需要经过两次固化才能完成最后产品的加工,从而造成整个加工过程浪费的时间较长,降低了产品加工的效率。In view of the above-mentioned related technologies, the inventor believes that there are the following defects: the glue is added manually, so the position where the glue is added is uncertain each time, so in order to make the connection strength between the metal sheet and the glass meet the requirements, it is generally used to add more Glue to meet the requirements, thus causing excess glue to overflow, so the excess glue needs to be removed in the subsequent process, and curing requires two curing to complete the final product processing, resulting in wasted time in the entire processing process longer, reducing the efficiency of product processing.
发明内容SUMMARY OF THE INVENTION
为了提高产品的加工效率,本申请提供了一种玻璃与金属片点胶固化的工艺流程以及生产线系统。In order to improve the processing efficiency of the product, the present application provides a process flow and a production line system for glue dispensing and curing of glass and metal sheets.
第一方面,本申请提供的一种玻璃与金属片点胶固化的生产线系统,采用如下的技术方案:In the first aspect, a production line system for glue dispensing and curing of glass and metal sheets provided by this application adopts the following technical solutions:
一种玻璃与金属片点胶固化的工艺流程以及生产线系统,包括机架,所述机架上设置有分割器,所述分割器上通过转轴转动设置有转盘,所述转盘上绕转轴轴线圆周阵列设置有多个用于放置金属片和玻璃的夹具,所述机架上且位于转盘的周侧设置有的上胶装置和挤压固化装置,所述上胶装置将胶水添加到金属片上,所述挤压固化装置用于将玻璃和金属片粘接在一起且对胶水进行固化。A process flow and a production line system for glass and metal sheet glue dispensing and curing, including a frame, a divider is arranged on the frame, a turntable is arranged on the divider through a rotating shaft, and the turntable is arranged around the axis of the rotating shaft. The array is provided with a plurality of fixtures for placing metal sheets and glass, and a gluing device and an extrusion curing device are arranged on the rack and on the peripheral side of the turntable, and the gluing device adds glue to the metal sheets, The extrusion curing device is used for bonding the glass and the metal sheet together and curing the glue.
通过采用上述技术方案,多个夹具形成多个工位,每个工位对应不同的加工工序,转盘转动带动夹具转动进行工位的转换,从而依次实现安装金属片、点胶、安装玻璃、挤压固化、取下产品这五道工序,最后工位转至原位继续下一个产品的加工;By adopting the above technical solution, multiple fixtures form multiple stations, each station corresponds to a different processing procedure, and the rotation of the turntable drives the rotation of the fixture to convert the stations, so as to realize the installation of metal sheets, glue dispensing, glass installation, extrusion, etc. The five processes of pressing and curing and removing the product, and finally the station is transferred to the original position to continue the processing of the next product;
通过点胶装置进行添加胶水,从而添加胶水的位置和数量可以根据需要来设定,而且每次添加的胶水的位置和数量是一定,因此产品加工后无需对多余胶水进行清理,而且胶水固化也是一次性完成,以此来节省了产品生产过程中所花费的时间,提高了产品加工的效率;同时多个工位同时进行加工且工位进行循环利用,以此来也降低了能源的损耗。The glue is added through the dispensing device, so that the position and quantity of the glue added can be set according to the needs, and the position and quantity of the glue added each time are fixed, so there is no need to clean up the excess glue after the product is processed, and the glue curing is also It can be completed at one time, which saves the time spent in the production process and improves the efficiency of product processing; at the same time, multiple stations are processed at the same time and the stations are recycled, which also reduces energy consumption.
可选的,所述夹具包括底板、定位柱、定位机构,所述底板设置在转盘上,所述定位柱设置在底板上且用于放置金属片,所述定位机构设置在底板上且用于对玻璃进行定位。Optionally, the fixture includes a bottom plate, a positioning column, and a positioning mechanism, the bottom plate is disposed on the turntable, the positioning column is disposed on the bottom plate and is used for placing metal sheets, and the positioning mechanism is disposed on the bottom plate and used for Position the glass.
通过采用上述技术方案,将金属片安装到定位柱上,然后将玻璃安装到夹具上,且定位机构来对玻璃进行定位;因此提高了安装金属片和玻璃时的便利性,节省了时间,提高了产品加工的效率;同时也提高了安装金属片和玻璃时位置的精确度,提高了体重秤的质量。By adopting the above technical solution, the metal sheet is installed on the positioning column, and then the glass is installed on the fixture, and the positioning mechanism is used to position the glass; therefore, the convenience of installing the metal sheet and the glass is improved, time is saved, and the The efficiency of product processing is improved; at the same time, the accuracy of the position when installing metal sheets and glass is improved, and the quality of the weight scale is improved.
可选的,所述定位机构包括定位块、支撑台、弹性组件,所述定位块设置在底板上且抵触在玻璃相邻两侧壁上,所述支撑台滑移设置在底板上且用于对玻璃进行支撑,所述弹性组件设置在底板上且与支撑台连接,所述支撑台上表面在弹性组件作用下伸至金属片上方。Optionally, the positioning mechanism includes a positioning block, a support table, and an elastic component, the positioning block is disposed on the bottom plate and abuts on two adjacent side walls of the glass, and the support table is slidingly disposed on the bottom plate and used for For supporting the glass, the elastic component is arranged on the bottom plate and is connected with the support table, and the upper surface of the support table extends above the metal sheet under the action of the elastic component.
通过采用上述技术方案,玻璃放置到支撑台上,使得玻璃抵触到两个定位块上进行定位,提高了安装玻璃时位置的精确性,支撑台使得玻璃与金属片上的胶水留有一定的距离,因此降低了 安装玻璃时与胶水接触而推动胶水使得胶水移位的概率,从而提高了胶水位置的精确性;向下挤压玻璃,使得玻璃与金属片粘接在一起,松开玻璃,玻璃和金属片在弹性组件作用下上移远离安装柱,以此来便于取下玻璃和金属片,节省了时间,提高了产品加工的效率。By adopting the above technical solution, the glass is placed on the support table, so that the glass is positioned against the two positioning blocks, which improves the accuracy of the position when installing the glass, and the support table keeps the glass and the glue on the metal sheet at a certain distance. Therefore, the probability of contacting the glue when installing the glass and pushing the glue to move the glue is reduced, thereby improving the accuracy of the glue position; pressing the glass downward makes the glass and the metal sheet bond together, loosening the glass, the glass and the The metal sheet moves up and away from the installation column under the action of the elastic component, so as to facilitate the removal of the glass and the metal sheet, which saves time and improves the efficiency of product processing.
可选的,所述机架上设置有多个与夹具一一对应的支撑装置,所述支撑装置包括固定柱、定位板、定位球,所述固定柱设置在机架上,所述定位板设置在转盘上,所述定位球转动设置在固定柱靠近定位板的一端上且抵触在定位板上。Optionally, the frame is provided with a plurality of support devices corresponding to the clamps one-to-one, the support devices include a fixing column, a positioning plate, and a positioning ball, the fixing column is arranged on the frame, and the positioning plate is The positioning ball is rotatably arranged on one end of the fixed column close to the positioning plate and abuts against the positioning plate.
转盘的面积较大,而且转盘的转动点位于转盘的中心,而多个夹具位于转盘的边缘处,加工产品的过程中需要挤压固化,挤压固化会对夹具产生压力,从而容易使得安装夹具的转盘边缘处发生变形,降低了夹具的水平度,因此挤压固化过程中容易产品气泡,降低了金属片与玻璃的连接强度,降低了产品的质量;The area of the turntable is large, and the rotation point of the turntable is located in the center of the turntable, and multiple fixtures are located at the edge of the turntable. During the process of processing the product, it needs to be squeezed and cured, and the squeeze and curing will produce pressure on the fixture, which makes it easy to install the fixture. The edge of the turntable is deformed, which reduces the levelness of the fixture, so the product is prone to bubbles during the extrusion and curing process, which reduces the connection strength between the metal sheet and the glass, and reduces the quality of the product;
通过采用上述技术方案,定位球支撑在定位板上,定位板对转盘进行支撑,而且多个定位球和定位板配合对转盘进行支撑,以此来降低了转盘变形的概率,提高了夹具的水平度,提高了金属片和玻璃的连接强度,提高了产品的质量;同时转盘转动带动定位板转动,定位板转动带动定位球转动,因此定位板和定位球脱离,因此缩短了转盘转动过程中定位板与定位球接触的时间,降低了定位球磨损的概率,提高了定位球对转盘的支撑效果。By adopting the above technical solution, the positioning ball is supported on the positioning plate, the positioning plate supports the turntable, and multiple positioning balls and the positioning plate cooperate to support the turntable, thereby reducing the probability of deformation of the turntable and improving the level of the fixture At the same time, the rotation of the turntable drives the rotation of the positioning plate, and the rotation of the positioning plate drives the rotation of the positioning ball, so the positioning plate and the positioning ball are separated, thus shortening the positioning process during the rotation of the turntable. The contact time between the plate and the positioning ball reduces the probability of wear of the positioning ball and improves the supporting effect of the positioning ball on the turntable.
可选的,所述机架上设置有调平装置,所述调平装置包括调节盘、调节杆、固定螺母,所述调节盘支撑在地面上且开设有球形的凹槽,所述调节杆螺纹连接在机架上且靠近调节盘的一端设置有与凹槽转动连接的转动球,所述调节杆上设置有调节螺母,所述固定螺母螺纹连接在调节杆上且抵紧在机架上。Optionally, a leveling device is provided on the frame, and the leveling device includes an adjusting disc, an adjusting rod, and a fixing nut, the adjusting disc is supported on the ground and is provided with a spherical groove, and the adjusting rod is It is threadedly connected to the frame and is provided with a rotating ball rotatably connected to the groove at one end close to the adjusting disc. An adjusting nut is provided on the adjusting rod, and the fixing nut is threadedly connected to the adjusting rod and pressed against the frame. .
夹具安装到转盘上需要夹具保持水平,因此夹具安装到转盘上有必要对夹具进行调整使得夹具保持水平,以此来提高了产品的质量;When the fixture is installed on the turntable, the fixture needs to be kept level, so it is necessary to adjust the fixture to keep the fixture level when the fixture is installed on the turntable, so as to improve the quality of the product;
通过采用上述技术方案,拧动固定螺母远离机架,然后使用工具来转动调节螺母,调节螺母转动带动调节杆转动,调节杆转动带动机架移动,机架移动带动转盘和转盘上的夹具进行调整,以此来使得夹具保持水平,调节完成后,拧动固定螺母抵紧到机架上,以此来对夹具进行定位,从而使得夹具保持水平,提高了产品的质量;同时球形凹槽和转动球配合可使得调节盘可转动角度使得调节盘紧贴在地面上,增大了调节盘支撑在地面上时与地面的接触面积,提高了机架的稳定性,同时也提高了调节夹具水平度的便利性。By adopting the above technical solution, screw the fixing nut away from the frame, then use a tool to turn the adjusting nut, the adjusting nut rotates to drive the adjusting rod to rotate, the adjusting rod rotates to drive the frame to move, and the frame movement drives the turntable and the fixture on the turntable to adjust , in order to keep the clamp level, after the adjustment is completed, screw the fixing nut against the frame to position the clamp, so that the clamp is kept horizontal and the quality of the product is improved; at the same time, the spherical groove and the rotating The ball fit can make the adjustment plate rotate at an angle so that the adjustment plate is close to the ground, which increases the contact area between the adjustment plate and the ground when the adjustment plate is supported on the ground, improves the stability of the frame, and also improves the levelness of the adjustment fixture. convenience.
可选的,所述上胶装置包括滑移座、点胶器、驱动机构,所述滑移座滑移设置在机架上,所述点胶器设置在滑移座上,所述驱动机构设置在机架上且与滑移座连接。Optionally, the gluing device includes a sliding seat, a glue dispenser, and a driving mechanism, the sliding seat is slidably arranged on the frame, the glue dispensing device is arranged on the sliding seat, and the driving mechanism Set on the rack and connected with the sliding seat.
通过采用上述技术方案,将金属片安装到夹具上,驱动机构启动带动滑移座移动,滑移座移动带动点胶器移动,以此来对添加胶水的位置进行定位,然后点胶器来添加胶水,添加完成后,驱动机构带动点胶器远离夹具,因此添加胶水的位置和数量可以根据需求进行设定,而且使得每次添加胶水的位置和数量是一定的。By adopting the above technical solution, the metal sheet is installed on the fixture, the driving mechanism starts to drive the sliding seat to move, and the sliding seat moves to drive the glue dispenser to move, so as to locate the position where the glue is added, and then the glue dispenser adds the glue. After the glue is added, the drive mechanism drives the glue dispenser away from the fixture, so the position and quantity of the glue added can be set according to the needs, and the position and quantity of the glue added each time are fixed.
可选的,所述点胶器包括点胶筒、活塞、推杆、移动机构,所述点胶筒设置在滑移座上且装有胶水并用于添加胶水,所述活塞滑移设置在点胶筒内,所述推杆设置在活塞上,所述移动机构设置在滑移座上且用于推动推杆移动。Optionally, the glue dispenser includes a glue dispensing cylinder, a piston, a push rod, and a moving mechanism, the glue dispensing cylinder is arranged on the sliding seat and is equipped with glue and is used for adding glue, and the piston is slidingly arranged at the point. In the rubber cylinder, the push rod is set on the piston, and the moving mechanism is set on the sliding seat and used to push the push rod to move.
通过采用上述技术方案,移动机构启动带动推杆移动,推杆移动带动活塞移动,活塞移动将点胶筒内胶水添加到金属片上,因此每次向金属片上添加的胶水是定量的,从而降低了胶水的浪费。By adopting the above technical solution, the moving mechanism starts to drive the push rod to move, the push rod moves to drive the piston to move, and the piston moves to add the glue in the dispensing cylinder to the metal sheet, so the glue added to the metal sheet is quantitative each time, thereby reducing the Waste of glue.
可选的,所述移动机构包括驱动板、夹持组件、移动组件,所述驱动板滑移设置在滑移座上,所述夹持组件设置在驱动板上且用于夹住推杆,所述移动组件设置在滑移座上且与驱动板连接。Optionally, the moving mechanism includes a driving plate, a clamping component, and a moving component, the driving plate is slidably arranged on the sliding seat, and the clamping component is arranged on the driving plate and is used for clamping the push rod, The moving assembly is arranged on the sliding seat and is connected with the driving board.
通过采用上述技术方案,夹持组件启动夹住推杆,移动组件启动带动驱动板移动,驱动板移动带动夹持组件和推杆一起移动,推杆移动带动活塞移动来添加胶水,添加完成后,夹持组件松开推杆,移动组件启动带动驱动板和夹持组件回移到原位,以此来实现向金属片上添加胶水。By adopting the above technical solution, the clamping assembly starts to clamp the push rod, the moving assembly starts to drive the drive plate to move, the drive plate moves to drive the clamp assembly and the push rod to move together, and the push rod moves to drive the piston to move to add glue. The clamping assembly releases the push rod, and the moving assembly starts to drive the drive plate and the clamping assembly to move back to their original positions, so as to add glue to the metal sheet.
可选的,所述挤压固化装置包括挤压板、升降组件、固化机构,所述挤压板滑移设置在机架上,所述升降组件设置在机架上且与挤压板连接,所述固化机构设置在挤压板上且用于对胶水进 行固化。Optionally, the extrusion curing device includes an extrusion plate, a lifting assembly, and a curing mechanism, the extrusion plate is slidably arranged on the frame, and the lifting assembly is arranged on the frame and connected to the extrusion plate, The curing mechanism is arranged on the pressing plate and is used for curing the glue.
通过采用上述技术方案,将胶水添加到金属片上后,转盘带动夹具转至下一工位,工人将玻璃放置到夹具上后,转盘带动夹具转至下一工位,移动机构启动带动挤压板下移,挤压板挤压玻璃,使得玻璃和金属片粘接在一起,然后固化机构启动来对胶水进行固定,然后移动机构启动带动挤压板和固化机构上移远离玻璃,因此即能取下玻璃。By adopting the above technical solution, after the glue is added to the metal sheet, the turntable drives the clamp to move to the next station, after the worker places the glass on the clamp, the turntable drives the clamp to move to the next station, and the moving mechanism starts to drive the extrusion plate Move down, the extrusion plate squeezes the glass, so that the glass and the metal sheet are bonded together, and then the curing mechanism is activated to fix the glue, and then the moving mechanism is activated to drive the extrusion plate and curing mechanism to move up away from the glass, so it can be removed. Glass.
第二方面,本申请提供的一种玻璃与金属片点胶固化的工艺流程,采用如下的技术方案:In the second aspect, the present application provides a glass and metal sheet glue dispensing and curing process, using the following technical solutions:
一种玻璃与金属片点胶固化的工艺流程,包括以下步骤;A process flow for glass and metal sheet glue dispensing and curing, comprising the following steps;
S1、安装金属片,将金属片安装到如第一方面中任意一项所述的生产线系统的夹具上,然后夹具转至下一个工位;S1, install the metal sheet, install the metal sheet on the fixture of the production line system according to any one of the first aspects, and then the fixture is transferred to the next station;
S2、点胶,上胶装置启动将胶水添加金属片上,添加完成后,夹具转至下一个工位;S2. Dispensing, the gluing device starts to add glue to the metal sheet, and after the addition is completed, the fixture moves to the next station;
S3、安装玻璃,工人将玻璃放置到夹具上,夹具转至下一个工位;S3. Install the glass, the worker places the glass on the fixture, and the fixture is transferred to the next station;
S4、挤压固化,步骤如下;S4, extrusion curing, the steps are as follows;
a、挤压板下压使得玻璃与金属片贴合,贴合3秒后,紫外灯启动对胶水固化10秒;a. Press down the extrusion plate to make the glass and the metal sheet fit. After 3 seconds of bonding, the UV lamp starts to cure the glue for 10 seconds;
b、紫外灯关闭,同时挤压板和紫外灯远离玻璃,夹具转至下一个工位;b. The UV lamp is turned off, and at the same time, the extrusion plate and the UV lamp are far away from the glass, and the fixture is transferred to the next station;
S5、取下产品,将加工好的产品取下,然后夹具转至S1的工位继续安装金属片。S5. Remove the product, remove the processed product, and then transfer the fixture to the position of S1 to continue installing the metal sheet.
通过采用上述技术方案,工人将金属片安装到夹具上,夹具转至下一个工位,上胶装置启动将胶水添加到金属片上,夹具转至下一个工位,工人将玻璃安装到夹具上,夹具转至下一个工位,挤压板下移使得玻璃与金属片粘接在一起,然后紫外灯对胶水进行固化,然后挤压板和紫外灯远离玻璃,夹具转至下一个工位,工人取下产品;By adopting the above technical solution, the worker installs the metal sheet on the fixture, the fixture is transferred to the next station, the gluing device is activated to add glue to the metal sheet, the fixture is transferred to the next station, the worker installs the glass on the fixture, The fixture moves to the next station, the extrusion plate moves down to bond the glass and the metal sheet together, and then the glue is cured by the UV lamp, then the extrusion plate and the UV lamp move away from the glass, the clamp moves to the next station, the worker remove the product;
夹具回转原位,工人将金属片安装到夹具上,以此来继续下一个产品的加工,同时五道工序同时进行且进行循环利用,节省了时间,提高了产品的加工效率,也降低了能源的损耗;而且挤压板先对玻璃挤压,后打开紫外灯进行固化,提高了紫外灯对胶水的固化效果,同时固化后,紫外灯关闭,节省了能源的损耗。The fixture is rotated to its original position, and the worker installs the metal sheet on the fixture to continue the processing of the next product. At the same time, the five processes are carried out at the same time and recycled, which saves time, improves the processing efficiency of the product, and reduces energy. In addition, the extrusion plate first squeezes the glass, and then turns on the UV lamp for curing, which improves the curing effect of the UV lamp on the glue. At the same time, after curing, the UV lamp is turned off, saving energy consumption.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.通过点胶装置进行添加胶水,从而每次添加的胶水的位置和数量是一定,因此产品加工后无需对多余胶水进行清理,固化也是一次性完成,以此来节省了产品生产过程中所花费的时间,提高了产品加工的效率;1. The glue is added through the dispensing device, so that the position and quantity of the glue added each time are fixed, so there is no need to clean up the excess glue after the product is processed, and the curing is completed at one time, thus saving the production process of the product. The time spent improves the efficiency of product processing;
2.通过定位球对转盘进行支撑,而且多个定位球和定位板配合对转盘进行支撑,以此来降低了转盘变形的概率,提高了夹具的水平度,提高了金属片和玻璃的连接强度,提高了产品的质量;2. The turntable is supported by positioning balls, and multiple positioning balls and positioning plates cooperate to support the turntable, thereby reducing the probability of deformation of the turntable, improving the levelness of the fixture, and improving the connection strength of the metal sheet and the glass. , improve the quality of products;
3.通过拧动固定螺母远离机架,然后转动调节杆带动机架移动来对夹具进行调整,以此来使得夹具保持水平,调节完成后,拧动固定螺母抵紧到机架上,以此来对夹具进行定位,从而使得夹具保持水平,提高了产品的质量。3. Adjust the fixture by turning the fixing nut away from the frame, and then turn the adjusting rod to drive the frame to move, so as to keep the fixture level. To position the fixture, so that the fixture is kept horizontal and the quality of the product is improved.
附图说明Description of drawings
图1是本申请的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present application;
图2是本申请中局部结构示意图;Fig. 2 is the partial structure schematic diagram in this application;
图3是本申请中调平装置和支撑装置的结构示意图,其中对调节盘进行了爆炸;Fig. 3 is the structural schematic diagram of the leveling device and the supporting device in the present application, wherein the adjustment disc is exploded;
图4是本申请中夹具的结构示意图;Fig. 4 is the structural representation of clamp in this application;
图5是本申请中夹具的剖面示意图;5 is a schematic cross-sectional view of a clamp in the present application;
图6是本申请中上胶装置的结构示意图;6 is a schematic structural diagram of a gluing device in the present application;
图7是本申请中第一驱动组件的结构示意图,其中对盖板进行了爆炸;Fig. 7 is the structural schematic diagram of the first drive assembly in the present application, wherein the cover plate is exploded;
图8是本申请中连接组件和调节组件的结构示意图;8 is a schematic structural diagram of a connection assembly and an adjustment assembly in the present application;
图9是本申请中点胶器的结构示意图;Fig. 9 is the structural representation of the glue dispenser in this application;
图10是本申请中点胶器的局部爆炸结构示意图;10 is a schematic diagram of a partial explosion structure of a dispenser in the present application;
图11是本申请中升降组件和导向装置的结构示意图;FIG. 11 is a schematic structural diagram of a lifting assembly and a guide device in the present application;
图12是本申请中固化机构的局部爆炸图。Figure 12 is a partial exploded view of the curing mechanism in the present application.
附图标记:1、机架;11、分割器;111、转轴;12、转盘;13、机箱;14、支撑梁;15、 固定梁;151、滑移槽;152、封盖;153、盖板;154、滑轨;16、支撑板;161、水平板;162、安装横板;163、第一安装杆;164、第二安装杆;17、移动座;171、滑移板;172、移动槽;18、移动板;2、夹具;21、底板;211、销孔;212、通孔;213、通槽;214、支撑块;22、定位柱;23、定位机构;24、定位块;25、支撑台;251、支撑槽;252、橡胶片;26、弹性组件;27、定位螺杆;28、定位弹簧;3、调平装置;31、调节盘;32、调节杆;321、调节螺母;322、转动球;33、固定螺母;4、支撑装置;41、固定柱;411、支撑横板;412、第一固定柱;413、第二固定柱;414、支撑螺母;42、定位板;43、定位球;5、上胶装置;51、滑移座;52、点胶器;521、点胶筒;5211、连接管;5212、出胶管;5213、卡接槽;5214、出胶针头;5215、固定管;522、活塞;523、推杆;5231、避位面;524、移动机构;525、驱动板;526、夹持组件;5261、双头气缸;5262、夹板;5263、横杆;527、移动组件;5271、安装座;5272、驱动气缸;53、驱动机构;54、滑移梁;55、第一驱动组件;551、同步轮;552、同步电机;553、同步带;56、第二驱动组件;57、升降机构;6、连接组件;61、安装板;62、固定板;63、连接板;631、连接螺钉;7、调节组件;71、调节板;711、条形孔;72、固定螺钉;8、挤压固化装置;81、挤压板;811、硅胶垫;82、升降组件;821、移动气缸;822、连接柱;83、固化机构;84、连接盘;841、固定杆;842、第一腰形孔;843、连接螺杆;85、连接杆;851、转动轴;852、第三腰形孔;853、固定螺杆;854、第二腰形孔;86、紫外灯;9、导向装置;91、导向管;911、固定盘;92、导向柱;10、调节机构;101、调节块;102、调节螺杆。Reference numerals: 1. Rack; 11. Divider; 111. Rotating shaft; 12. Turntable; 13. Chassis; 14. Supporting beam; 15. Fixed beam; 151. Sliding groove; plate; 154, slide rail; 16, support plate; 161, horizontal plate; 162, installation horizontal plate; 163, first installation rod; 164, second installation rod; 17, mobile seat; 171, sliding plate; 172, Moving slot; 18. Moving plate; 2. Fixture; 21, Bottom plate; 211, Pin hole; 212, Through hole; 213, Through slot; 214, Support block; 22, Positioning column; ; 25, support table; 251, support groove; 252, rubber sheet; 26, elastic component; 27, positioning screw; 28, positioning spring; 3, leveling device; 31, adjustment disc; 32, adjustment rod; 321, adjustment Nut; 322, rotating ball; 33, fixing nut; 4, supporting device; 41, fixing column; 411, supporting horizontal plate; 412, first fixing column; 413, second fixing column; 414, supporting nut; 42, positioning plate; 43, positioning ball; 5, gluing device; 51, sliding seat; 52, glue dispenser; 521, glue dispenser; 5211, connecting tube; 5212, rubber outlet tube; 5213, snap groove; 5214, outlet Rubber needle; 5215, fixed tube; 522, piston; 523, push rod; 5231, avoidance surface; 524, moving mechanism; 525, drive plate; 526, clamping assembly; 5261, double-headed cylinder; 5262, splint; 5263 527, moving component; 5271, mounting seat; 5272, driving cylinder; 53, driving mechanism; 54, sliding beam; 55, first driving component; 551, synchronous wheel; 552, synchronous motor; 553, synchronous belt; 56, second drive assembly; 57, lifting mechanism; 6, connecting assembly; 61, mounting plate; 62, fixing plate; 63, connecting plate; 631, connecting screw; 7, adjusting assembly; 71, adjusting plate; 711 , strip hole; 72, fixing screw; 8, extrusion curing device; 81, extrusion plate; 811, silicone pad; 82, lifting assembly; 821, mobile cylinder; 822, connecting column; 83, curing mechanism; 84, connecting plate; 841, fixing rod; 842, first waist hole; 843, connecting screw; 85, connecting rod; 851, rotating shaft; 852, third waist hole; 853, fixing screw; 854, second waist hole; 86, ultraviolet lamp; 9, guide device; 91, guide tube; 911, fixed plate; 92, guide column; 10, adjusting mechanism; 101, adjusting block; 102, adjusting screw.
具体实施方式Detailed ways
以下结合附图对1-12对本申请作进一步详细说明。The present application will be further described in detail below with reference to the accompanying drawings for 1-12.
本申请实施例公开一种玻璃与金属片点胶固化的生产线系统。The embodiment of the present application discloses a production line system for glue dispensing and curing of glass and metal sheets.
参照图1和图2,玻璃与金属片点胶固化的生产线系统包括机架1、固定安装在机架1上的分割器11,分割器11上固定安装有伸至机架1上方且呈竖直的转轴111,转盘12同轴固定安装在转轴111的顶端上。1 and 2, the glass and metal sheet glue dispensing and curing production line system includes a frame 1, a divider 11 fixedly installed on the frame 1, and the divider 11 is fixedly installed on the frame 1. The straight shaft 111 and the turntable 12 are coaxially and fixedly mounted on the top of the shaft 111 .
参照图1和图2,转盘12的上表面上绕转轴111轴线圆周阵列设置有五个夹具2,五个夹具2形成五个工位,五个工位依次对应安装金属片、点胶、安装玻璃、挤压固化、取下产品五道工序,添加胶水和挤压固化两个工位相对应的机架1侧壁上固定安装有机箱13,机箱13内安装有用于控制的电路系统,机箱13顶端和底端分别与机架1的顶端和底端齐平。1 and 2, five clamps 2 are arranged on the upper surface of the turntable 12 in a circular array around the axis of the rotating shaft 111, and the five clamps 2 form five workstations. Glass, extrusion curing, and removing the product are five processes, adding glue and extrusion curing. The side wall of the rack 1 corresponding to the two stations is fixedly installed with a chassis 13, and a circuit system for control is installed in the chassis 13. The chassis 13 The top and bottom ends are flush with the top and bottom ends of the rack 1, respectively.
参照图1和图2,两个机箱13上表面上分别设置有上胶装置5和挤压固化装置8,且上胶装置5和挤压固化装置8分别与点胶工位和挤压固化的工位对应设置,因此上胶装置5将胶水添加到金属片上,而挤压固化装置8使得玻璃和金属片粘接在一起并对胶水进行固化;机架1和机箱13的底部均安装有滚动在地面上的万向轮,同时机架1和机箱13底部水平均布设置有多个调平装置3。1 and 2, the upper surfaces of the two chassis 13 are respectively provided with a gluing device 5 and an extrusion curing device 8, and the gluing device 5 and the extrusion curing device 8 are respectively connected with the dispensing station and the extrusion curing device. The stations are set correspondingly, so the gluing device 5 adds glue to the metal sheet, and the extrusion curing device 8 makes the glass and the metal sheet stick together and cure the glue; A plurality of leveling devices 3 are arranged horizontally and evenly at the bottom of the rack 1 and the chassis 13 on the universal wheel on the ground.
参照图2和图3,调平装置3包括调节盘31、调节杆32、固定螺母33;调节盘31呈圆台状且顶端的截面面积小于底端的截面面积,同时调节盘31顶端开设有呈球形的凹槽,且凹槽的中心位于调节盘31顶端的下方。2 and 3 , the leveling device 3 includes an adjusting disc 31, an adjusting rod 32, and a fixing nut 33; the adjusting disc 31 is in the shape of a truncated cone, and the cross-sectional area of the top end is smaller than that of the bottom end, and the top of the adjusting disc 31 is provided with a spherical shape. The groove, and the center of the groove is located below the top of the adjusting disc 31 .
参照图2和图3,调节杆32竖向穿过机架1且开设有与机架1螺纹配合的螺纹段,且调节杆32底端固定安装有转动安装在凹槽上的转动球322,同时调节杆32靠近转动球322的一端固定安装有调节螺母321;固定螺母33螺纹连接在螺纹段上且抵紧在机架1底端上。2 and 3, the adjusting rod 32 vertically passes through the frame 1 and is provided with a threaded section that is threadedly matched with the frame 1, and the bottom end of the adjusting rod 32 is fixedly mounted with a rotating ball 322 that is rotatably installed on the groove, At the same time, one end of the adjusting rod 32 close to the rotating ball 322 is fixedly installed with an adjusting nut 321 ;
参照图2和图3,机架1上表面上设置有支撑装置4,且支撑装置4设置有五个并与五个夹具2一一对应设置,支撑装置4包括固定柱41、定位板42、定位球43,机架1上表面固定安装有竖直的第一固定柱412,第一固定柱412顶端上固定安装有水平的支撑横板411,且支撑横板411长度方向与转盘12的径向平行;固定柱41设置有两个且位于支撑横板411长度方向的两端上,固定柱41底端抵触在支撑横板411上表面上且同轴固定安装有第二固定柱413。2 and 3, the upper surface of the rack 1 is provided with a support device 4, and the support device 4 is provided with five and is arranged in one-to-one correspondence with the five clamps 2, the support device 4 includes a fixed column 41, a positioning plate 42, The positioning ball 43, a vertical first fixing column 412 is fixedly installed on the upper surface of the frame 1, and a horizontal supporting transverse plate 411 is fixedly installed on the top of the first fixing column 412, and the length direction of the supporting transverse plate 411 is the same as the diameter of the turntable 12. Two fixing posts 41 are provided and are located on both ends of the support transverse plate 411 in the longitudinal direction. The bottom end of the fixing posts 41 abuts on the upper surface of the supporting transverse plate 411 and is coaxially fixed with a second fixing column 413 .
参照图2,第二固定柱413竖向滑移穿设在支撑横板411上,同时第二固定柱413上螺纹连接有抵紧在支撑横板411下表面上的支撑螺母414。定位板42固定安装在转盘12的下表面上,且定位板42设置有两个并与两个固定柱41一一对应设置;固定柱41顶端开设有球形的转动槽, 且转动槽中心位于固定柱41顶端的下方,定位球43转动安装在转动槽上,同时定位球43顶端向上突出于转动槽外且抵触在定位板42下表面上。Referring to FIG. 2 , the second fixing column 413 is vertically slidably disposed on the supporting horizontal plate 411 , and the second fixing column 413 is threadedly connected with a supporting nut 414 pressed against the lower surface of the supporting horizontal plate 411 . The positioning plate 42 is fixedly installed on the lower surface of the turntable 12, and two positioning plates 42 are provided and are arranged in one-to-one correspondence with the two fixed columns 41; Below the top of the column 41 , the positioning ball 43 is rotatably mounted on the rotating groove, and the top of the positioning ball 43 protrudes upwards out of the rotating groove and abuts on the lower surface of the positioning plate 42 .
参照图1和图4,夹具2包括底板21、定位柱22、定位机构23,底板21安装在转盘12上表面上且呈正方体状,底板21上下两表面中心的连线形成阵列轴线,同时位于底板21下方的转盘12上绕阵列轴线圆周阵列设置有四个销孔211,同时底板21下表面上与转盘12上的销孔211相对应处同样开设有销孔211;四个销孔211上均插接安装有销轴,销轴两端分别与转盘12和底板21上的销孔211插接配合,转盘12上安装有与底板21螺纹连接且用于固定底板21的螺钉。1 and 4, the fixture 2 includes a bottom plate 21, a positioning column 22, and a positioning mechanism 23. The bottom plate 21 is mounted on the upper surface of the turntable 12 and is in the shape of a cube. The turntable 12 below the bottom plate 21 is provided with four pin holes 211 in a circular array around the array axis. At the same time, the lower surface of the bottom plate 21 is also provided with pin holes 211 corresponding to the pin holes 211 on the turntable 12; Both ends of the pins are plugged and fitted with pin holes 211 on the turntable 12 and the bottom plate 21 respectively.
参照图1和图4,定位柱22固定安装在底板21上表面上且呈竖直状态,同时定位柱22绕底板21的阵列轴线圆周阵列设置有四个,且定位柱22用于放置金属片,金属片呈圆盘状且下表面上开设有固定槽,固定槽呈圆弧形且轴线与金属片轴线重合;金属片放置在定位柱22顶端上且定位柱22卡接安装在固定槽上;玻璃呈长方体状,定位机构23设置在底板21上且用于对玻璃进行定位。1 and FIG. 4 , the positioning columns 22 are fixedly installed on the upper surface of the base plate 21 and are in a vertical state. At the same time, four positioning columns 22 are arranged in a circular array around the array axis of the base plate 21 , and the positioning columns 22 are used for placing metal sheets. , the metal sheet is disc-shaped and has a fixing groove on the lower surface, the fixing groove is arc-shaped and the axis coincides with the axis of the metal sheet; ; The glass is in the shape of a cuboid, and the positioning mechanism 23 is arranged on the bottom plate 21 and is used to position the glass.
参照图4和图5,定位机构23包括定位块24、支撑台25、弹性组件26,定位块24设置有两组且位于定位柱22远离底板21中心一侧,且定位块24通过螺钉固定安装在底板21上表面上;两组定位块24分别抵触在玻璃相邻的两侧壁上,每组定位块24水平均布设置有两个。4 and 5, the positioning mechanism 23 includes a positioning block 24, a support table 25, and an elastic component 26. The positioning block 24 is provided with two groups and is located on the side of the positioning column 22 away from the center of the bottom plate 21, and the positioning block 24 is fixed and installed by screws On the upper surface of the bottom plate 21 ; two sets of positioning blocks 24 are respectively abutted on two adjacent side walls of the glass, and two positioning blocks 24 of each set are arranged horizontally.
参照图4和图5,底板21上表面的中心处固定安装有支撑块214,支撑台25竖向滑移安装在支撑块214上且用于支撑玻璃,支撑台25下表面的中心处开设有与支撑块214滑移配合的支撑槽251,且支撑台25上表面上固定安装有橡胶片252,支撑块214、支撑槽251和支撑台25三者上下两表面中心连线重合且位于四个定位柱22之间。4 and 5, a support block 214 is fixedly installed at the center of the upper surface of the bottom plate 21, the support table 25 is vertically slidably installed on the support block 214 and used to support the glass, and the center of the lower surface of the support table 25 is provided with The support groove 251 slidingly matched with the support block 214, and the rubber sheet 252 is fixedly installed on the upper surface of the support table 25. The center line of the upper and lower surfaces of the support block 214, the support groove 251 and the support table 25 coincides and is located in four between the positioning posts 22 .
参照图5,弹性组件26设置在底板21上且与支撑台25连接,同时弹性组件26绕底板21的阵列轴线圆周阵列设置有四个,每个弹性组件26均包括定位螺杆27、定位弹簧28,底板21下表面上开设有贯通底板21的通孔212,且通孔212靠近底板21下表面的一端上开设通槽213,通孔212和通槽213均为圆形且轴线重合,同时通孔212和通槽213均绕底板21的阵列轴线圆周阵列开设有四个。5, the elastic components 26 are arranged on the bottom plate 21 and connected to the support table 25, and four elastic components 26 are arranged in a circumferential array around the array axis of the bottom plate 21, and each elastic component 26 includes a positioning screw 27 and a positioning spring 28. The bottom surface of the bottom plate 21 is provided with a through hole 212 penetrating the bottom plate 21, and the end of the through hole 212 close to the bottom surface of the bottom plate 21 is provided with a through slot 213. Four holes 212 and through slots 213 are provided in a circular array around the array axis of the bottom plate 21 .
参照图5,定位螺杆27靠近支撑台25的一端开设有螺纹段,定位螺杆27滑移穿设在通孔212上且与支撑台25下表面螺纹连接,且定位螺杆27头部位于通槽213内;定位弹簧28套设在定位螺杆27上,且定位弹簧28两端抵紧在支撑台25和底板21相对一侧的侧壁上。定位螺杆27头部在定位弹簧28作用下抵紧在通槽213槽底上,而支撑台25上表面在定位弹簧28作用下上移至金属片上方;因此在金属片上添加胶水后,玻璃放置到支撑台25上时,玻璃与胶水不接触。5 , the positioning screw 27 is provided with a threaded section at one end close to the support table 25 , the positioning screw 27 slides through the through hole 212 and is threadedly connected to the lower surface of the support table 25 , and the head of the positioning screw 27 is located in the through slot 213 Inside; the positioning spring 28 is sleeved on the positioning screw 27, and both ends of the positioning spring 28 are pressed against the side walls of the opposite side of the support table 25 and the bottom plate 21. The head of the positioning screw 27 is pressed against the bottom of the through groove 213 under the action of the positioning spring 28, and the upper surface of the support table 25 moves up above the metal sheet under the action of the positioning spring 28; therefore, after adding glue to the metal sheet, the glass is placed On the support table 25, the glass does not come into contact with the glue.
参照图4,底板21上设置有玻璃进行限位的限位组件,且限位组件设置有两个,同时两个限位组件和两组定位块24分别位于玻璃的四个侧壁处,限位组件和定位块24相对设置,玻璃位于限位组件和定位块24之间。限位组件包括限位座、限位块、限位弹簧,限位座通过螺钉固定安装在底板21上表面上,且限位座顶端伸至玻璃上方。Referring to FIG. 4 , the bottom plate 21 is provided with limit components for limiting the position of the glass, and there are two limit components. At the same time, the two limit components and the two sets of positioning blocks 24 are respectively located at the four side walls of the glass, limiting The positioning assembly and the positioning block 24 are disposed opposite to each other, and the glass is located between the limiting assembly and the positioning block 24 . The limit component includes a limit seat, a limit block, and a limit spring. The limit seat is fixedly installed on the upper surface of the bottom plate 21 by screws, and the top of the limit seat extends above the glass.
参照图4,限位座靠近玻璃一侧的侧壁上开设有滑动槽,且滑动槽与限位座下表面连通,限位块水平滑移安装在滑动槽上,限位块靠近玻璃的一端伸出滑动槽外,限位块远离玻璃的一端上开设有容纳槽,限位弹簧放置在容纳槽上,且限位弹簧远离限位块的一端抵触在滑动槽槽底上;限位块在限位弹簧的作用下抵压在玻璃上,限位块顶端且靠近玻璃的侧边上开设有圆弧形的导向角。Referring to Figure 4, the side wall of the limit seat close to the glass side is provided with a sliding groove, and the sliding groove is communicated with the lower surface of the limit seat, the limit block is horizontally installed on the sliding groove, and the limit block is close to one end of the glass Extending out of the sliding groove, the end of the limit block away from the glass is provided with a accommodating groove, the limit spring is placed on the accommodating groove, and the end of the limit spring away from the limit block abuts on the bottom of the sliding groove; the limit block is at the bottom of the sliding groove. The limit spring is pressed against the glass, and the top of the limit block and the side edge close to the glass are provided with arc-shaped guide angles.
参照图1和图6,上胶装置5包括滑移座51、点胶器52、驱动机构53,机箱13上表面上固定安装两根竖直的支撑梁14,两根支撑梁14顶端固定安装有水平的固定梁15,滑移座51水平滑移安装在固定梁15上,驱动机构53设置在固定梁15上且与滑移座51连接。点胶器52安装在滑移座51上且用于向金属片上添加胶水。1 and 6, the gluing device 5 includes a sliding seat 51, a glue dispenser 52, and a driving mechanism 53. Two vertical support beams 14 are fixedly installed on the upper surface of the chassis 13, and the tops of the two support beams 14 are fixedly installed There is a horizontal fixed beam 15 , the sliding seat 51 is horizontally installed on the fixed beam 15 , and the driving mechanism 53 is arranged on the fixed beam 15 and connected with the sliding seat 51 . The glue dispenser 52 is mounted on the sliding seat 51 and is used to add glue to the metal sheet.
参照图6和图7,驱动机构53包括滑移梁54、第一驱动组件55、第二驱动组件56,固定梁15上表面上开设贯通固定梁15长度方向两端的滑移槽151;固定梁15长度方向的两端均通 过螺钉固定安装有盖住滑移槽151的封盖152,且封盖152顶端伸至固定梁15上表面的上方,同时两个封盖152顶端通过螺钉安装有盖住滑移槽151的盖板153,因此盖板153与固定梁15上表面之间留有间隙。6 and 7, the driving mechanism 53 includes a sliding beam 54, a first driving component 55, and a second driving component 56. The upper surface of the fixed beam 15 is provided with sliding grooves 151 penetrating both ends of the fixed beam 15 in the length direction; the fixed beam Both ends of the 15 in the length direction are fixedly installed with a cover 152 covering the sliding groove 151 by screws, and the top of the cover 152 extends above the upper surface of the fixed beam 15, and the tops of the two covers 152 are installed with covers by screws. The cover plate 153 of the sliding groove 151 is locked, so there is a gap between the cover plate 153 and the upper surface of the fixing beam 15 .
参照图7和图8,滑移槽151槽底通过螺钉固定安装有两根水平且相互平行的滑轨154,且滑轨154长度方向与固定梁15长度方向平行;滑轨154相对两侧壁上开设有圆弧形的滑槽,滑槽呈水平状态且贯通滑轨154长度方向的两端,两根滑轨154上沿滑轨154长度方向滑移安装有移动座17,且移动座17上固定安装有滑移安装在滑槽上的滑块,同时移动座17顶端伸至滑轨154上方并位于滑移槽151内;移动座17相对两侧壁上一体设置有移动板18,且两块移动板18远离移动座17的一端分别穿过盖板153与固定梁15之间的间隙伸出固定梁15外,同时两个移动板18分别位于盖板153的两侧,且移动板18顶端竖直向上伸至盖板153上方。7 and 8, the bottom of the sliding groove 151 is fixed with two horizontal and parallel sliding rails 154 by screws, and the length direction of the sliding rails 154 is parallel to the length direction of the fixed beam 15; the sliding rails 154 are opposite to the two side walls A circular arc-shaped chute is opened on the upper part. The chute is in a horizontal state and penetrates both ends of the length direction of the slide rails 154 . The two slide rails 154 are slidably installed along the length direction of the slide rails 154 with a movable seat 17 , and the movable seat 17 A sliding block slidingly mounted on the chute is fixedly installed on the upper part, and the top end of the movable seat 17 extends above the sliding rail 154 and is located in the sliding groove 151; the movable seat 17 is integrally provided with a movable plate 18 on the opposite two side walls, and The ends of the two moving plates 18 away from the moving base 17 respectively protrude out of the fixed beam 15 through the gap between the cover plate 153 and the fixed beam 15 . The top end of 18 extends vertically upward to the top of the cover plate 153 .
参照图6和图7,滑移梁54长度方向的一端固定安装在两个移动板18的顶端上,且滑移梁54远离移动板18的一端水平伸出固定梁15外,同时滑移梁54长度方向与固定梁15的长度方向垂直;滑移座51沿滑移梁54长度方向滑移安装在滑移梁54上。6 and 7, one end of the sliding beam 54 in the length direction is fixedly installed on the top ends of the two moving plates 18, and one end of the sliding beam 54 away from the moving plate 18 extends horizontally out of the fixed beam 15, while the sliding beam The length direction of 54 is perpendicular to the length direction of the fixed beam 15 ; the sliding seat 51 is slidably installed on the sliding beam 54 along the length direction of the sliding beam 54 .
参照图1和图6,滑移梁54远离移动板18的一端伸至夹具2的上方。Referring to FIGS. 1 and 6 , one end of the sliding beam 54 away from the moving plate 18 extends above the fixture 2 .
参照图6和图7,滑移梁54的侧壁和滑移座51远离滑移梁54的侧壁上均开设有滑移槽151,且位于滑移梁54上的滑移槽151贯通滑移梁54长度方向的两端,而位于滑移座51上的滑移槽151贯通滑移座51高度方向上的两端,滑移梁54和滑移座51上均通过螺钉固定安装有盖住滑移槽151的封盖152和盖板153;滑移梁54和滑移座51的滑移槽151上均安装有同样结构的滑轨154、移动座17和移动板18,位于滑移梁54上的滑轨154长度方向与滑移梁54的长度方向平行,而位于滑移座51上的滑轨154呈竖直状态。6 and 7, the side wall of the sliding beam 54 and the side wall of the sliding seat 51 away from the sliding beam 54 are provided with sliding grooves 151, and the sliding grooves 151 on the sliding beam 54 pass through the sliding beam 54. The two ends of the sliding beam 54 in the length direction, and the sliding grooves 151 located on the sliding seat 51 pass through the two ends in the height direction of the sliding seat 51, and the sliding beam 54 and the sliding seat 51 are both fixed and installed with covers by screws. The cover 152 and the cover plate 153 of the sliding groove 151; the sliding beam 54 and the sliding groove 151 of the sliding seat 51 are all installed with the sliding rail 154, the movable seat 17 and the movable plate 18 of the same structure. The length direction of the sliding rail 154 on the beam 54 is parallel to the length direction of the sliding beam 54 , and the sliding rail 154 on the sliding seat 51 is in a vertical state.
参照图6和图7,位于滑移梁54上的移动板18的一端穿过盖板153与滑移梁54之间的间隙后水平伸至盖板153外侧,滑移座51固定安装在移动板18位于滑移梁54外的一端上,而位于滑移座51上的移动板18的一端穿过盖板153与滑移座51之间的间隙后水平伸至盖板153外侧,移动板18位于滑移座51外的一端上固定安装有滑移板171,因此移动板18移动带动滑移板171竖向移动。6 and 7, one end of the moving plate 18 on the sliding beam 54 extends horizontally to the outside of the cover plate 153 after passing through the gap between the cover plate 153 and the sliding beam 54, and the sliding seat 51 is fixedly installed on the mobile The plate 18 is located on one end outside the sliding beam 54, and one end of the moving plate 18 located on the sliding seat 51 passes through the gap between the cover plate 153 and the sliding seat 51 and extends horizontally to the outside of the cover plate 153. A sliding plate 171 is fixedly installed on one end of the 18 outside the sliding seat 51 , so the movement of the moving plate 18 drives the sliding plate 171 to move vertically.
参照图6和图7,滑移座51上设置有与位于滑移座51上的移动座17连接的升降机构57,升降机构57与位于滑移座51上的移动座17连接;第一驱动组件55设置在固定梁15上且与位于固定梁15上的移动座17连接,第二驱动组件56设置在滑移梁54上且与位于滑移梁54上的移动座17连接,第一驱动组件55、第二驱动组件56和升降机构57的结构相同,下面以第一驱动组件55为例进行讲解。6 and 7, the sliding seat 51 is provided with a lifting mechanism 57 connected to the moving seat 17 on the sliding seat 51, and the lifting mechanism 57 is connected to the moving seat 17 on the sliding seat 51; the first drive The component 55 is arranged on the fixed beam 15 and is connected with the moving base 17 on the fixed beam 15, the second driving component 56 is arranged on the sliding beam 54 and connected with the moving base 17 on the sliding beam 54, the first driving The structure of the assembly 55 , the second driving assembly 56 and the lifting mechanism 57 is the same, and the first driving assembly 55 is taken as an example for explanation below.
参照图6和图7,第一驱动组件55包括两个同步轮551、同步电机552、同步带553,两个同步轮551转动安装在滑移槽151上且分别位于固定梁15长度方向的两端上;同步电机552安装在固定梁15上,且同步电机552设置有两个并分别与两个同步轮551连接,同时两个同步电机552同步转动;同步带553套设在两个同步轮551上,同步带553通过连接组件6与移动座17可拆卸连接。6 and 7 , the first drive assembly 55 includes two synchronous wheels 551 , a synchronous motor 552 , and a synchronous belt 553 . The synchronous motor 552 is installed on the fixed beam 15, and two synchronous motors 552 are provided and are respectively connected with the two synchronous wheels 551, and the two synchronous motors 552 rotate synchronously at the same time; the synchronous belt 553 is sleeved on the two synchronous wheels On 551 , the timing belt 553 is detachably connected to the moving base 17 through the connecting assembly 6 .
参照图7和图8,连接组件6包括安装板61、固定板62、连接板63,滑移槽151上且位于固定梁15长度方向的两端上开设有与固定梁15下表面连通的避位孔,且避位孔宽度小于滑移槽151的宽度;安装板61设置有两个,且两个安装板61通过螺钉与滑移槽151槽底螺纹连接并分别位于两个避位孔处;安装板61上沿固定梁15长度方向开设有腰形孔,螺钉穿过腰形孔且与滑移槽151槽底螺纹连接,两个同步电机552分别固定安装在两个安装板61下表面上,且同步电机552输出轴竖直向上穿至安装板61外,同时两个同步轮551分别同轴固定安装在两个同步电机552的输出轴上。7 and 8 , the connecting assembly 6 includes a mounting plate 61, a fixing plate 62, and a connecting plate 63. On the sliding groove 151 and at both ends in the length direction of the fixed beam 15, there are provided with a There are two mounting plates 61, and the two mounting plates 61 are threadedly connected to the bottom of the sliding slot 151 by screws and are located at the two avoiding holes respectively. The mounting plate 61 is provided with a waist-shaped hole along the length direction of the fixed beam 15, the screw passes through the waist-shaped hole and is threadedly connected with the bottom of the groove of the sliding groove 151, and the two synchronous motors 552 are respectively fixed and installed on the lower surface of the two mounting plates 61 , and the output shaft of the synchronous motor 552 penetrates vertically upward to the outside of the mounting plate 61 , and the two synchronous wheels 551 are respectively coaxially and fixedly installed on the output shafts of the two synchronous motors 552 .
参照图7和图8,固定板62滑移安装在移动座17上表面上,连接板63通过连接螺钉631与固定板62固定连接,且连接板63和固定板62分别位于同步带553的两侧并配合夹紧同步带553;移动座17上设置有与固定板62连接的调节组件7,调节组件7包括调节板71、固定螺钉72,调节板71一体设置在固定板62底端上,且调节板71下表面抵触在移动座17上表面上, 同时调节板71突出于固定板62远离同步带553一侧的侧壁上,且调节板71上表面上沿垂直于固定梁15长度方向开设有条形孔711,固定螺钉72穿过条形孔711且与移动座17螺纹连接并对调节板71进行固定。7 and 8 , the fixing plate 62 is slidably installed on the upper surface of the moving base 17 , the connecting plate 63 is fixedly connected with the fixing plate 62 through the connecting screws 631 , and the connecting plate 63 and the fixing plate 62 are respectively located on the two sides of the synchronous belt 553 . The moving base 17 is provided with an adjustment assembly 7 connected to the fixed plate 62. The adjustment assembly 7 includes an adjustment plate 71 and a fixing screw 72. The adjustment plate 71 is integrally arranged on the bottom end of the fixed plate 62. And the lower surface of the adjustment plate 71 is in contact with the upper surface of the movable seat 17, and at the same time the adjustment plate 71 protrudes from the side wall of the fixed plate 62 away from the timing belt 553, and the upper surface of the adjustment plate 71 is perpendicular to the length of the fixed beam 15. A bar-shaped hole 711 is formed, and the fixing screw 72 passes through the bar-shaped hole 711 and is threadedly connected with the moving base 17 to fix the adjusting plate 71 .
参照图6和图7,同步电机552启动带动同步轮551转动,同步轮551转动带动同步带553移动,同步带553移动带动滑移梁54水平,而位于滑移梁54上的同步带553带动滑移座51水平移动;同时滑移座51上的两个同步轮551位于滑移座51高度方向的两端上,因此位于滑移座51上的同步带553带动滑移板171竖向移动。点胶器52安装在滑移板171远离滑移座51一侧的侧壁上。6 and 7, the synchronous motor 552 starts to drive the synchronous wheel 551 to rotate, the synchronous wheel 551 rotates to drive the synchronous belt 553 to move, the synchronous belt 553 moves to drive the sliding beam 54 to be horizontal, and the synchronous belt 553 located on the sliding beam 54 drives the The sliding seat 51 moves horizontally; at the same time, the two synchronizing wheels 551 on the sliding seat 51 are located on both ends of the sliding seat 51 in the height direction, so the synchronous belt 553 on the sliding seat 51 drives the sliding plate 171 to move vertically . The glue dispenser 52 is installed on the side wall of the sliding plate 171 away from the sliding seat 51 .
参照图9和图10,点胶器52包括点胶筒521、活塞522、推杆523、移动机构524,点胶筒521固定安装在滑移板171远离移动座17一侧的侧壁上且装有胶水,点胶筒521呈竖直状态且底端一体设置有圆台状的连接管5211,同时连接管5211底端直径小于连接管5211顶端的直径,且连接管5211底端一体设置有竖直的出胶管5212。9 and 10, the glue dispenser 52 includes a glue dispensing cylinder 521, a piston 522, a push rod 523, and a moving mechanism 524. The glue dispensing cylinder 521 is fixedly installed on the side wall of the sliding plate 171 away from the moving seat 17 and is Equipped with glue, the dispensing cylinder 521 is in a vertical state and the bottom end is integrally provided with a conical connecting pipe 5211. At the same time, the diameter of the bottom end of the connecting pipe 5211 is smaller than the diameter of the top end of the connecting pipe 5211, and the bottom end of the connecting pipe 5211 is integrally provided with a vertical pipe 5211. Straight hose 5212.
参照图9和图10,出胶管5212底端开设有圆形的卡接槽5213,卡接槽5213槽底固定安装有固定管5215,且固定管5215底端竖直向下伸至出胶管5212下方,同时连接管5211、出胶管5212、固定管5215三者的轴线均与点胶筒521轴线重合,固定管5215上套接安装有用于添加胶水的出胶针头5214,固定管5215插接安装在出胶针头5214上,且出胶针头5214向下伸至滑移板171下方。Referring to FIGS. 9 and 10 , the bottom end of the rubber outlet tube 5212 is provided with a circular snap groove 5213 , the bottom of the snap groove 5213 is fixedly installed with a fixed tube 5215 , and the bottom end of the fixed tube 5215 extends vertically downward to the rubber outlet tube 5212 Below, the axes of the connecting tube 5211, the glue outlet tube 5212, and the fixing tube 5215 are all coincident with the axis of the glue dispensing cylinder 521. The fixing tube 5215 is sleeved and installed with a glue outlet needle 5214 for adding glue, and the fixing tube 5215 is inserted and installed. On the glue dispensing needle 5214 , the glue dispensing needle 5214 extends downward to the bottom of the sliding plate 171 .
参照图9和图10,活塞522滑移安装在点胶筒521内侧壁上,推杆523竖向滑移穿设在点胶筒521顶端上,且推杆523底端与活塞522上表面固定连接;移动机构524设置在滑移板171上且用于推动推杆523,移动机构524包括驱动板525、夹持组件526、移动组件527,位于点胶筒521上方的滑移板171上开设有移动槽172,且移动槽172截面呈T形并与滑移板171顶端连通,驱动板525竖向滑移安装在滑移板171靠近点胶筒521一侧的侧壁上,且驱动板525固定安装有竖向滑移安装在移动槽172上的滑移块。Referring to FIGS. 9 and 10 , the piston 522 is slidably installed on the inner side wall of the glue dispensing cylinder 521 , the push rod 523 is slid vertically through the top of the glue dispensing cylinder 521 , and the bottom end of the push rod 523 is fixed to the upper surface of the piston 522 Connection; the moving mechanism 524 is arranged on the sliding plate 171 and is used to push the push rod 523. The moving mechanism 524 includes a driving plate 525, a clamping component 526, and a moving component 527. The sliding plate 171 located above the dispensing cylinder 521 is opened on the sliding plate 171. There is a moving groove 172, and the cross-section of the moving groove 172 is T-shaped and communicates with the top of the sliding plate 171. The driving plate 525 is vertically slid and installed on the side wall of the sliding plate 171 near the dispensing cylinder 521, and the driving plate 525 is fixedly installed with a sliding block that is vertically slidably installed on the moving groove 172 .
参照图9和图10,夹持组件526设置在驱动板525上且用于夹住推杆523,夹持组件526包括双头气缸5261、夹板5262,双头气缸5261固定安装在驱动板525靠近点胶筒521一侧的侧壁上,且双头气缸5261呈水平状态,同时双头气缸5261的两个活塞522杆上均固定安装有横杆5263,且横杆5263水平伸至推杆523处;夹板5262设置有两个,且两个夹板5262分别固定安装在两个横杆5263靠近推杆523的一端上,两个夹板5262在双头气缸5261的作用下夹住推杆523,同时推杆523侧壁上且位于相背的两侧均开设有便于夹板5262夹持的避位面5231,且避位面5231贯穿整个推杆523。9 and 10 , the clamping assembly 526 is disposed on the driving plate 525 and used to clamp the push rod 523 . The clamping assembly 526 includes a double-headed cylinder 5261 and a clamping plate 5262 , and the double-headed cylinder 5261 is fixedly installed on the driving plate 525 near the On the side wall of the dispensing cylinder 521, and the double-headed cylinder 5261 is in a horizontal state, at the same time, the two pistons 522 of the double-headed cylinder 5261 are fixedly installed with a crossbar 5263, and the crossbar 5263 horizontally extends to the push rod 523 There are two splints 5262, and the two splints 5262 are respectively fixed on one end of the two cross bars 5263 close to the push rod 523. The two splints 5262 clamp the push rod 523 under the action of the double-headed air cylinder 5261, and simultaneously On the side wall of the push rod 523 and on opposite sides of the push rod 523 , there are space-avoiding surfaces 5231 that are convenient for clamping by the clamping plate 5262 , and the space-avoiding surfaces 5231 penetrate the entire push rod 523 .
参照图9,移动组件527包括安装座5271、驱动气缸5272,安装座5271通过螺钉固定安装在滑移板171顶端上,驱动气缸5272固定安装在安装座5271上表面上,且驱动气缸5272活塞522杆竖直向下穿至安装座5271外并与驱动板525上表面固定连接。9, the moving assembly 527 includes a mounting seat 5271, a driving cylinder 5272, the mounting seat 5271 is fixedly installed on the top end of the sliding plate 171 by screws, the driving cylinder 5272 is fixedly installed on the upper surface of the mounting seat 5271, and the driving cylinder 5272 piston 522 The rod penetrates vertically downward to the outside of the mounting seat 5271 and is fixedly connected with the upper surface of the driving plate 525 .
参照图1和图11,与挤压固化工位对应的机箱13上表面上固定安装有竖直的支撑板16,支撑板16顶端一体设置有伸至夹具2上方的水平板161,支撑板16和水平板161水平均布设置有四个;四个水平板161上表面上固定安装有水平的安装横板162;安装横板162上且位于夹具2上方设置有挤压固化装置8。1 and 11 , a vertical support plate 16 is fixedly installed on the upper surface of the chassis 13 corresponding to the extrusion curing station. The top of the support plate 16 is integrally provided with a horizontal plate 161 extending above the fixture 2 . Four horizontal plates 161 are arranged horizontally; horizontal installation transverse plates 162 are fixedly installed on the upper surfaces of the four horizontal plates 161 ;
参照图11和图12,挤压固化装置8包括挤压板81、升降组件82、固化机构83。11 and 12 , the extrusion curing device 8 includes an extrusion plate 81 , a lifting assembly 82 , and a curing mechanism 83 .
参照图1和图11,挤压板81竖向滑移设置在安装横板162上,升降组件82设置在安装横板162上且与挤压板81连接,升降组件82包括移动气缸821、连接柱822,移动气缸821固定安装在安装横板162上表面上,且移动气缸821活塞522杆竖直向下穿过安装横板162伸至水平板161下方,连接柱822同轴固定安装在移动气缸821的活塞杆上,且连接柱822直径大于移动气缸821活塞杆直径。1 and 11 , the pressing plate 81 is vertically slid on the installation horizontal plate 162, and the lifting assembly 82 is arranged on the installation horizontal plate 162 and connected with the pressing plate 81. The lifting assembly 82 includes a moving cylinder 821, a connection Column 822, the moving cylinder 821 is fixedly installed on the upper surface of the mounting horizontal plate 162, and the rod of the piston 522 of the moving cylinder 821 extends vertically downward through the mounting horizontal plate 162 to the bottom of the horizontal plate 161, and the connecting column 822 is fixed coaxially and fixedly installed on the moving cylinder 822. On the piston rod of the cylinder 821 , and the diameter of the connecting column 822 is larger than the diameter of the piston rod of the moving cylinder 821 .
参照图11和图12,连接柱822底端通过螺钉固定安装有第一安装杆163,第一安装杆163下表面上通过螺钉固定安装有第二安装杆164;同时第一安装杆163和第二安装杆164绕连接柱822轴线圆周阵列设置有两个,且第一安装杆163和第二安装杆164在竖直方向上的投影呈“十” 字形,第一安装杆163和第二安装杆164上表面的中心点位于连接柱822轴线上;第二安装杆164长度大于第一安装杆163的长度。Referring to FIGS. 11 and 12 , the bottom end of the connecting column 822 is fixedly installed with a first installation rod 163 by screws, and a second installation rod 164 is fixed and installed on the lower surface of the first installation rod 163 by screws; Two installation rods 164 are arranged in a circular array around the axis of the connecting column 822, and the projection of the first installation rod 163 and the second installation rod 164 in the vertical direction is a "cross" shape, and the first installation rod 163 and the second installation rod The center point of the upper surface of the rod 164 is located on the axis of the connecting column 822 ; the length of the second installation rod 164 is greater than that of the first installation rod 163 .
参照图11和图12,挤压板81固定安装在第二安装杆164的下表面上且呈水平状态,同时挤压板81上表面的中心点位于连接柱822轴线上,且挤压板81下表面上固定安装有硅胶垫811。11 and 12 , the pressing plate 81 is fixedly installed on the lower surface of the second mounting rod 164 in a horizontal state, and the center point of the upper surface of the pressing plate 81 is located on the axis of the connecting column 822 , and the pressing plate 81 A silicone pad 811 is fixedly mounted on the lower surface.
参照图1和图11,安装横板162上设置有与对挤压板81进行导向的导向装置9,且导向装置9绕连接柱822轴线圆周阵列设置有四个,四个导向装置9分别与两个第二安装杆164的两端对应设置;导向装置9包括导向管91、导向柱92,导向管91竖直向下穿至安装横板162外,导向管91顶端同轴固定安装有固定盘911,固定盘911通过螺钉固定安装在安装横板162上表面上;导向柱92固定安装在第二安装杆164上表面上,且导向柱92竖向滑移穿设在导向管91上。1 and 11 , the installation transverse plate 162 is provided with a guide device 9 for guiding the extrusion plate 81, and four guide devices 9 are arranged in a circumferential array around the axis of the connecting column 822, and the four guide devices 9 are respectively connected with The two ends of the two second installation rods 164 are arranged correspondingly; the guide device 9 includes a guide tube 91 and a guide column 92 , the guide tube 91 penetrates vertically downward to the outside of the installation transverse plate 162 , and the top of the guide tube 91 is coaxially fixed and installed with a fixed The plate 911, the fixed plate 911 is fixedly installed on the upper surface of the installation horizontal plate 162 by screws;
参照图11和图12,固化机构83设置在导向柱92上且用于对胶水进行固化,固化机构83包括连接盘84、连接杆85、紫外灯86,连接盘84转动套设在连接柱822上,且连接盘84下表面抵触在第一安装杆163的上表面上;连接盘84的外侧壁上一体设置有四个固定杆841,且四个固定杆841绕连接柱822轴线圆周阵列设置,同时四个固定杆841分别位于相邻两个导向柱92之间;连接盘84上且位于相邻两个固定杆841之间均开设有第一腰形孔842,第一腰形孔842呈圆弧形且圆弧圆心位于连接柱822轴线上;连接盘84上安装有穿过第一腰形孔842且与第一安装杆163螺纹连接的连接螺杆843,连接螺杆843头部抵紧在连接盘84上表面上。11 and 12 , the curing mechanism 83 is provided on the guide post 92 and is used to cure the glue. The curing mechanism 83 includes a connecting plate 84 , a connecting rod 85 , and an ultraviolet lamp 86 , and the connecting plate 84 is rotatably sleeved on the connecting column 822 and the lower surface of the connecting plate 84 is in contact with the upper surface of the first installation rod 163; the outer side wall of the connecting plate 84 is integrally provided with four fixing rods 841, and the four fixing rods 841 are arranged in a circular array around the axis of the connecting column 822 At the same time, the four fixing rods 841 are respectively located between the two adjacent guide columns 92; the connecting plate 84 and between the two adjacent fixing rods 841 are provided with first waist-shaped holes 842, and the first waist-shaped holes 842 It is arc-shaped and the center of the arc is located on the axis of the connecting column 822; the connecting plate 84 is mounted with a connecting screw 843 that passes through the first waist-shaped hole 842 and is threadedly connected to the first mounting rod 163, and the head of the connecting screw 843 is pressed against on the upper surface of the connection pad 84 .
参照图11和图12,四个固定杆841上表面上均固定安装有竖直的转动轴851,连接杆85的一端转动安装在转动轴851上,且连接杆85远离转动轴851的一端向外伸至挤压板81外侧;位于固定杆841上方的连接杆85上开设有圆弧形的第三腰形孔852,且第三腰形孔852圆弧圆心位于转动轴851轴线上;连接杆85上安装有穿过第二腰形孔854且与固定杆841螺纹连接的固定螺杆853,固定螺杆853头部抵紧在连接杆85上表面上。11 and 12 , a vertical rotation shaft 851 is fixedly installed on the upper surfaces of the four fixing rods 841 , one end of the connecting rod 85 is rotatably installed on the rotating shaft 851 , and one end of the connecting rod 85 away from the rotating shaft 851 faces Extend to the outside of the extrusion plate 81; the connecting rod 85 above the fixing rod 841 is provided with a circular arc-shaped third waist-shaped hole 852, and the arc center of the third waist-shaped hole 852 is located on the axis of the rotating shaft 851; connection The rod 85 is provided with a fixing screw 853 which passes through the second waist-shaped hole 854 and is threadedly connected with the fixing rod 841 , and the head of the fixing screw 853 is pressed against the upper surface of the connecting rod 85 .
参照图11和图12,连接杆85上且位于远离转动轴851一侧沿转动轴851径向开设有第二腰形孔854,且第二腰形孔854开设有相互平行的两个,连接杆85上表面上开设有与第二腰形孔854连通的腰形槽,腰形槽与第二腰形孔854同向开设且宽度大于第二腰形孔854的宽度。紫外灯86滑移安装在第二腰形孔854上,连接杆85上设置有与紫外灯86连接的调节机构10。Referring to FIGS. 11 and 12 , a second waist-shaped hole 854 is formed on the connecting rod 85 and is located on the side away from the rotating shaft 851 along the radial direction of the rotating shaft 851, and the second waist-shaped hole 854 is provided with two parallel to each other. The upper surface of the rod 85 is provided with a waist-shaped groove communicating with the second waist-shaped hole 854 . The ultraviolet lamp 86 is slidably installed on the second waist-shaped hole 854 , and the connecting rod 85 is provided with an adjusting mechanism 10 connected with the ultraviolet lamp 86 .
参照图11和图12,调节机构10包括调节块101、调节螺杆102,调节块101滑移安装在第二腰形孔854上,调节块101上表面抵触在连接杆85下表面上;调节螺杆102穿过第二腰形孔854且与调节块101上表面螺纹连接,同时调节螺杆102外径与第二腰形孔854宽度相同,且调节螺杆102头部抵紧在腰形槽槽底上;紫外灯86固定安装在调节块101下表面上。11 and 12, the adjustment mechanism 10 includes an adjustment block 101 and an adjustment screw 102. The adjustment block 101 is slidably installed on the second waist-shaped hole 854, and the upper surface of the adjustment block 101 abuts on the lower surface of the connecting rod 85; the adjustment screw 102 passes through the second waist-shaped hole 854 and is threadedly connected to the upper surface of the adjusting block 101, while the outer diameter of the adjusting screw 102 is the same as the width of the second waist-shaped hole 854, and the head of the adjusting screw 102 is pressed against the bottom of the waist-shaped groove. ; The UV lamp 86 is fixedly installed on the lower surface of the adjustment block 101 .
本申请实施例的工作原理为:The working principle of the embodiment of the present application is:
工人站在安装金属片、安装玻璃和取下产品三个工位处,工人将金属片放置到定位柱22上,使得定位柱22卡接安装在金属片的固定槽上,分割器11启动带动转盘12转动,金属片转至点胶工位处,同步电机552启动带动滑移座51和点胶筒521水平移动,然后滑移座51上的同步电机552启动点胶筒521下移,双头气缸5261带动夹板5262夹住推杆523,驱动气缸5272启动带动夹板5262和推杆523下移,推杆523下移带动活塞522下移向金属片上表面添加胶水,添加完成后,双头气缸5261松开推杆523,驱动气缸5272带动双头气缸5261上移至原位,以此来将四个金属片上添加胶水,添加完成,同步电机552启动带动点胶筒521回移到原位。The worker stands at the three positions of installing the metal sheet, installing the glass and removing the product. The worker places the metal sheet on the positioning post 22, so that the positioning post 22 is snapped and installed on the fixing groove of the metal sheet, and the divider 11 starts to drive the The turntable 12 rotates, the metal sheet is transferred to the dispensing station, the synchronous motor 552 starts to drive the sliding seat 51 and the glue dispensing cylinder 521 to move horizontally, and then the synchronous motor 552 on the sliding base 51 starts the dispensing cylinder 521 to move down, and the double The head cylinder 5261 drives the splint 5262 to clamp the push rod 523, and the driving cylinder 5272 starts to drive the splint 5262 and the push rod 523 to move down, and the push rod 523 moves down to drive the piston 522 to move down to add glue to the upper surface of the metal sheet. 5261 loosens the push rod 523, and drives the cylinder 5272 to drive the double-headed cylinder 5261 to move up to the original position, so as to add glue to the four metal sheets. After the addition is completed, the synchronous motor 552 starts to drive the dispensing cylinder 521 to move back to the original position.
金属片转至安装玻璃工位,工人将玻璃抵靠到定位块24上,然后推动限位块远离玻璃,使得玻璃放置到支撑台25上,玻璃下表面紧贴在支撑台25上,限位块抵触在玻璃上;金属片和玻璃转至挤压固化工位,移动气缸821启动带动硅胶垫811下移挤压玻璃,使得玻璃与金属片粘接在一起,紫外灯86启动来对胶水进行固化,然后移动气缸821启动带动紫外灯86和硅胶垫811上移远离玻璃。The metal sheet is transferred to the glass installation station, and the worker pushes the glass against the positioning block 24, and then pushes the limit block away from the glass, so that the glass is placed on the support table 25, and the lower surface of the glass is closely attached to the support table 25. The block collides with the glass; the metal sheet and the glass are transferred to the extrusion curing station, the moving cylinder 821 is activated to drive the silicone pad 811 to move down to extrude the glass, so that the glass and the metal sheet are bonded together, and the ultraviolet lamp 86 is activated to carry out the glue. After curing, the moving cylinder 821 is activated to drive the ultraviolet lamp 86 and the silicone pad 811 to move upward away from the glass.
玻璃和金属片转至取下产品工位,工人将加工好的产品取下,最后夹具2转至原位,工位继续安装金属片进行下一个产品的加工,从而添加胶水的位置和数量可以根据需要来设定,而且每次添加的胶水的位置和数量是一定,因此产品加工后无需对多余胶水进行清理,固化也是一次完 成,以此来节省了产品生产过程中所花费的时间,提高了产品加工的效率。同时五个工位同时运行且工位循环利用,提高了产品加工效率,也降低了能源的损耗。The glass and metal sheets go to the product removal station, the workers remove the processed products, and finally the fixture 2 is turned to the original position, and the station continues to install the metal sheets for the processing of the next product, so that the position and quantity of glue added can be adjusted. It can be set according to the needs, and the position and quantity of the glue added each time are certain, so there is no need to clean up the excess glue after the product is processed, and the curing is also completed at one time, which saves the time spent in the production process and improves the production efficiency. Product processing efficiency. At the same time, five stations are running at the same time and the stations are recycled, which improves the processing efficiency of products and reduces energy consumption.
定位球43支撑在定位板42上,定位板42对安装夹具2的转盘12处进行支撑,每个夹具2下方均有定位球43和定位板42配合对转盘12进行支撑,以此来降低了转盘12变形的概率,提高了夹具2的水平度,提高了金属片和玻璃的连接强度,提高了产品的质量。The positioning balls 43 are supported on the positioning plate 42, and the positioning plate 42 supports the turntable 12 where the fixture 2 is installed. There are positioning balls 43 and the positioning plate 42 under each fixture 2 to cooperate with the turntable 12 to support, in order to reduce the The probability of deformation of the turntable 12 improves the levelness of the fixture 2, improves the connection strength between the metal sheet and the glass, and improves the quality of the product.
使用工具拧动固定螺母33远离机架1,然后来拧动调节螺母321带动机架1移动,以此来使得夹具2保持水平,调节完成后,拧动固定螺母33抵紧到机架1上,以此来对夹具2进行定位,从而使得夹具2保持水平,提高了产品的质量。Use a tool to turn the fixing nut 33 away from the frame 1, and then turn the adjusting nut 321 to drive the frame 1 to move, so as to keep the fixture 2 horizontal. After the adjustment is completed, turn the fixing nut 33 to press the frame 1. , so as to position the clamp 2, so that the clamp 2 can be kept horizontal and the quality of the product is improved.
本申请实施例公开一种玻璃与金属片点胶固化的工艺流程。The embodiment of the present application discloses a process flow of glue dispensing and curing of glass and metal sheet.
参照图1和图4,玻璃与金属片点胶固化的工艺流程,包括以下步骤;Referring to Figure 1 and Figure 4, the process flow of glass and metal sheet glue dispensing and curing includes the following steps;
S1、安装金属片,将金属片安装到定位柱22上,夹具2转至下一个工位;S1, install the metal sheet, install the metal sheet on the positioning column 22, and the fixture 2 is transferred to the next station;
S2、点胶,上胶装置5启动将胶水添加金属片上,添加完成后,夹具2转至下一个工位;S2, dispensing, the gluing device 5 starts to add glue to the metal sheet, and after the addition is completed, the fixture 2 transfers to the next station;
S3、安装玻璃,工人将玻璃安装到夹具2上,然后夹具2转至下一个工位;S3, install the glass, the worker installs the glass on the fixture 2, and then the fixture 2 goes to the next station;
参照图11和图12,11 and 12,
S4、挤压固化,步骤如下;S4, extrusion curing, the steps are as follows;
a、挤压板81下压使得玻璃与金属片贴合,贴合3秒后,紫外灯86启动对胶水固化10秒;a. The pressing plate 81 is pressed down to make the glass and the metal sheet stick together. After 3 seconds of sticking, the ultraviolet lamp 86 starts to cure the glue for 10 seconds;
参照图1和图11,机箱13内的电路系统用于控制挤压板81贴合时间和紫外灯86的固化时间;1 and 11, the circuit system in the chassis 13 is used to control the bonding time of the extrusion plate 81 and the curing time of the ultraviolet lamp 86;
b、紫外灯86关闭,同时挤压板81和紫外灯86远离玻璃,夹具2转至下一个工位;b. The ultraviolet lamp 86 is turned off, while the pressing plate 81 and the ultraviolet lamp 86 are away from the glass, and the fixture 2 is transferred to the next station;
S5、取下产品,将加工好的产品取下,然后夹具2转至S1的工位继续安装金属片。S5. Remove the product, remove the processed product, and then transfer the fixture 2 to the station of S1 to continue installing the metal sheet.
本申请实施例的工作原理为:The working principle of the embodiment of the present application is:
工人将金属片安装到夹具2上,金属片转至点胶工位,上胶装置5启动将胶水添加到金属片上,金属片转至玻璃安装工位,工人将玻璃安装到夹具2上,金属片和玻璃转至挤压固化工位,挤压板81下移对玻璃挤压,使得玻璃与金属片粘接在一起,然后紫外灯86启动对胶水进行固化,挤压固化完成后得到产品,产品转至取下产品工位,工人取下产品,夹具2回转原位。The worker installs the metal sheet on the fixture 2, the metal sheet is transferred to the dispensing station, the gluing device 5 is activated to add glue to the metal sheet, the metal sheet is transferred to the glass installation station, the worker installs the glass on the fixture 2, the metal The sheet and the glass are transferred to the extrusion curing station, the extrusion plate 81 is moved down to extrude the glass, so that the glass and the metal sheet are bonded together, and then the ultraviolet lamp 86 is activated to cure the glue, and the product is obtained after extrusion curing is completed, The product is transferred to the product removal station, the worker removes the product, and the fixture 2 turns back to its original position.
工人将金属片安装到夹具2上,以此来继续下一个产品的加工,因此产品加工的五道工序依次完成且五个工位同时运行,节省了时间,提高了产品的加工效率,也降低了能源的损耗;而且挤压板81先对玻璃挤压,使得金属片和玻璃贴合在一起后,再打开紫外灯86进行固化,提高了紫外灯86对胶水的固化效果,同时固化后,紫外灯86关闭,节省了能源的损耗。The worker installs the metal sheet on the fixture 2 to continue the processing of the next product. Therefore, the five processes of product processing are completed in sequence and the five stations run at the same time, which saves time, improves the processing efficiency of the product, and reduces the In addition, the extrusion plate 81 squeezes the glass first, so that the metal sheet and the glass are bonded together, and then the ultraviolet lamp 86 is turned on for curing, which improves the curing effect of the ultraviolet lamp 86 on the glue. The UV lamp 86 is turned off, saving energy consumption.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (3)

  1. 一种玻璃与金属片点胶固化的生产线系统,其特征在于:包括机架(1),所述机架(1)上设置有分割器(11),所述分割器(11)上通过转轴(111)转动设置有转盘(12),所述转盘(12)上绕转轴(111)轴线圆周阵列设置有多个用于放置金属片和玻璃的夹具(2),所述机架(1)上且位于转盘(12)的周侧设置有的上胶装置(5)和挤压固化装置(8),所述上胶装置(5)将胶水添加到金属片上,所述挤压固化装置(8)用于将玻璃和金属片粘接在一起且对胶水进行固化。A production line system for dispensing and curing glass and metal sheets, characterized in that it comprises a frame (1), a divider (11) is arranged on the frame (1), and a rotating shaft passes through the divider (11). (111) A turntable (12) is rotatably provided, and a plurality of clamps (2) for placing metal sheets and glass are arranged on the turntable (12) in a circular array around the axis of the rotation shaft (111), and the rack (1) A gluing device (5) and an extrusion curing device (8) are provided on the top and on the peripheral side of the turntable (12), the gluing device (5) adds glue to the metal sheet, and the extrusion curing device ( 8) For bonding glass and metal sheets together and curing the glue.
  2. 根据权利要求1所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述夹具(2)包括底板(21)、定位柱(22)、定位机构(23),所述底板(21)设置在转盘(12)上,所述定位柱(22)设置在底板(21)上且用于放置金属片,所述定位机构(23)设置在底板(21)上且用于对玻璃进行定位。3.根据权利要求2所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述定位机构(23)包括定位块(24)、支撑台(25)、弹性组件(26),所述定位块(24)设置在底板(21)上且抵触在玻璃相邻两侧壁上,所述支撑台(25)滑移设置在底板(21)上且用于对玻璃进行支撑,所述弹性组件(26)设置在底板(21)上且与支撑台(25)连接,所述支撑台(25)上表面在弹性组件(26)作用下伸至金属片上方。4.根据权利要求1所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述机架(1)上设置有多个与夹具(2)一一对应的支撑装置(4),所述支撑装置(4)包括固定柱(41)、定位板(42)、定位球(43),所述固定柱(41)设置在机架(1)上,所述定位板(42)设置在转盘(12)上,所述定位球(43)转动设置在固定柱(41)靠近定位板(42)的一端上且抵触在定位板(42)上。5.根据权利要求1所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述机架(1)上设置有调平装置(3),所述调平装置(3)包括调节盘(31)、调节杆(32)、固定螺母(33),所述调节盘(31)支撑在地面上且开设有球形的凹槽,所述调节杆(32)螺纹连接在机架(1)上且靠近调节盘(31)的一端设置有与凹槽转动连接的转动球(322),所述调节杆(32)上设置有调节螺母(321),所述固定螺母(33)螺纹连接在调节杆(32)上且抵紧在机架(1)上。6.根据权利要求1所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述上胶装置(5)包括滑移座(51)、点胶器(52)、驱动机构(53),所述滑移座(51)滑移设置在机架(1)上,所述点胶器(52)设置在滑移座(51)上,所述驱动机构(53)设置在机架(1)上且与滑移座(51)连接。7.根据权利要求6所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述点胶器(52)包括点胶筒(521)、活塞(522)、推杆(523)、移动机构(524),所述点胶筒(521)设置在滑移座(51)上且装有胶水并用于添加胶水,所述活塞(522)滑移设置在点胶筒(521)内,所述推杆(523)设置在活塞(522)上,所述移动机构(524)设置在滑移座(51)上且用于推动推杆(523)移动。A production line system for glass and metal sheet glue dispensing and curing according to claim 1, characterized in that: the fixture (2) comprises a bottom plate (21), a positioning column (22), and a positioning mechanism (23), the The bottom plate (21) is arranged on the turntable (12), the positioning columns (22) are arranged on the bottom plate (21) and are used for placing metal sheets, and the positioning mechanism (23) is arranged on the bottom plate (21) and used for Position the glass. 3. A production line system for dispensing and curing glass and metal sheets according to claim 2, wherein the positioning mechanism (23) comprises a positioning block (24), a support table (25), an elastic component (26) ), the positioning block (24) is arranged on the bottom plate (21) and abuts against two adjacent side walls of the glass, and the support table (25) is slidably arranged on the bottom plate (21) and is used to support the glass The elastic component (26) is arranged on the bottom plate (21) and connected with the support table (25), and the upper surface of the support table (25) extends above the metal sheet under the action of the elastic component (26). 4. A production line system for dispensing and curing glass and metal sheets according to claim 1, characterized in that: the frame (1) is provided with a plurality of supporting devices ( 4), the supporting device (4) comprises a fixing column (41), a positioning plate (42), and a positioning ball (43), the fixing column (41) is arranged on the frame (1), and the positioning plate ( 42) is arranged on the turntable (12), the positioning ball (43) is rotatably arranged on one end of the fixing column (41) close to the positioning plate (42) and abuts against the positioning plate (42). 5. The glass and metal sheet glue dispensing and curing production line system according to claim 1, characterized in that: the frame (1) is provided with a leveling device (3), the leveling device (3) ) comprises an adjusting disc (31), an adjusting rod (32), a fixing nut (33), the adjusting disc (31) is supported on the ground and is provided with a spherical groove, and the adjusting rod (32) is threadedly connected to the machine A rotating ball (322) that is rotatably connected to the groove is provided on the frame (1) and close to one end of the adjusting plate (31), an adjusting nut (321) is provided on the adjusting rod (32), and the fixing nut (33) ) is screwed on the adjusting rod (32) and pressed against the frame (1). 6. The glass and metal sheet glue dispensing and curing production line system according to claim 1, wherein the glue application device (5) comprises a sliding seat (51), a glue dispenser (52), a drive Mechanism (53), the sliding seat (51) is slidably arranged on the frame (1), the glue dispenser (52) is arranged on the sliding seat (51), and the driving mechanism (53) is arranged On the frame (1) and connected with the sliding seat (51). 7. The glass and metal sheet glue dispensing and curing production line system according to claim 6, wherein the glue dispenser (52) comprises a glue dispensing cylinder (521), a piston (522), a push rod ( 523), a moving mechanism (524), the glue dispensing cylinder (521) is arranged on the sliding seat (51) and is filled with glue and used for adding glue, the piston (522) is slidably arranged on the glue dispensing cylinder (521) ), the push rod (523) is arranged on the piston (522), and the moving mechanism (524) is arranged on the sliding seat (51) and is used to push the push rod (523) to move.
  3. 根据权利要求7所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述移动机构(524)包括驱动板(525)、夹持组件(526)、移动组件(527),所述驱动板(525)滑移设置在滑移座(51)上,所述夹持组件(526)设置在驱动板(525)上且用于夹住推杆(523),所述移动组件(527)设置在滑移座(51)上且与驱动板(525)连接。9.根据权利要求1所述的一种玻璃与金属片点胶固化的生产线系统,其特征在于:所述挤压固化装置(8)包括挤压板(81)、升降组件(82)、固化机构(83),所述挤压板(81)滑移设置在机架(1)上,所述升降组件(82)设置在机架(1)上且与挤压板(81)连接,所述固化机构(83)设置在挤压板(81)上且用于对胶水进行固化。10.一种玻璃与金属片点胶固化的工艺流程,其特征在于:包括以下步骤;S1、安装金属片,将金属片安装到如权利要求1-9中任意一项所述的生产线系统的夹具(2)上,然后夹具(2)转至下一个工位;S2、点胶,上胶装置(5)启动将胶水添加金属片上,添加完成后,夹具(2)转至下一个工位;S3、安装玻璃,工人将玻璃放置到夹具(2)上,夹具(2)转至下一个工位;S4、挤压固化,步骤如下;a、挤压板(81)下压使得玻璃与金属片贴合,贴合3秒后,紫外灯(86)启动对胶水固化10秒;b、紫外灯(86)关闭,然后挤压板(81)和紫外灯(86)远离玻璃,夹具(2)转至下一个工位;S5、取下产品,将加工好的产品取下,然后夹具(2)转至S1的工位继续安装金属片。A production line system for glass and metal sheet glue dispensing and curing according to claim 7, characterized in that: the moving mechanism (524) comprises a driving plate (525), a clamping component (526), and a moving component (527) , the driving plate (525) is slidably arranged on the sliding seat (51), and the clamping assembly (526) is arranged on the driving plate (525) and is used for clamping the push rod (523), the moving The assembly (527) is arranged on the sliding seat (51) and is connected with the driving board (525). 9. The glass and metal sheet glue dispensing and curing production line system according to claim 1, characterized in that: the extrusion curing device (8) comprises an extrusion plate (81), a lifting assembly (82), a curing Mechanism (83), the pressing plate (81) is slidably arranged on the frame (1), and the lifting assembly (82) is arranged on the frame (1) and connected with the pressing plate (81), so The curing mechanism (83) is arranged on the pressing plate (81) and is used for curing the glue. 10. A process flow for glue dispensing and curing of glass and metal sheet, characterized in that: it comprises the following steps: S1, installing a metal sheet, and installing the metal sheet on the production line system according to any one of claims 1-9. On the fixture (2), and then the fixture (2) is transferred to the next station; S2, dispensing, the gluing device (5) starts to add the glue to the metal sheet, and after the addition is completed, the fixture (2) is transferred to the next station. ; S3, install the glass, the worker places the glass on the fixture (2), and the fixture (2) is transferred to the next station; S4, squeezes and solidifies, the steps are as follows; a, the squeeze plate (81) is pressed down to make the glass and The metal sheets are attached. After 3 seconds of lamination, the ultraviolet lamp (86) starts to cure the glue for 10 seconds; b. The ultraviolet lamp (86) is turned off, and then the plate (81) and the ultraviolet lamp (86) are pressed away from the glass, and the fixture ( 2) Go to the next station; S5, remove the product, remove the processed product, and then the fixture (2) is transferred to the station of S1 to continue installing the metal sheet.
PCT/CN2021/128931 2020-12-08 2021-11-05 Technological process and production line system for dispensing and curing glass and metal sheet WO2022121583A1 (en)

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CN115372243A (en) * 2022-10-21 2022-11-22 东营华亚国联航空燃料有限公司 Copper sheet corrosion test equipment for aviation fuel test
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CN116990923A (en) * 2023-09-26 2023-11-03 西安光衡光电科技有限公司 Full-automatic gluing equipment for lens gluing
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