WO2022121202A1 - Underwater cleaning device for marine equipment and cleaning control method therefor - Google Patents

Underwater cleaning device for marine equipment and cleaning control method therefor Download PDF

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Publication number
WO2022121202A1
WO2022121202A1 PCT/CN2021/087803 CN2021087803W WO2022121202A1 WO 2022121202 A1 WO2022121202 A1 WO 2022121202A1 CN 2021087803 W CN2021087803 W CN 2021087803W WO 2022121202 A1 WO2022121202 A1 WO 2022121202A1
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WIPO (PCT)
Prior art keywords
cleaning
underwater
positioning
cleaning device
base
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PCT/CN2021/087803
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French (fr)
Chinese (zh)
Inventor
唐文献
郭胜
朱华伦
张建
苏世杰
何佳伟
殷宝吉
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江苏科技大学
镇江宇诚智能装备科技有限责任公司
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Publication of WO2022121202A1 publication Critical patent/WO2022121202A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B59/00Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
    • B63B59/06Cleaning devices for hulls
    • B63B59/10Cleaning devices for hulls using trolleys or the like driven along the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/26Ground engaging parts or elements
    • B62D55/265Ground engaging parts or elements having magnetic or pneumatic adhesion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish

Definitions

  • the invention relates to the field of ocean cleaning, in particular to an underwater cleaning device for marine equipment and a cleaning control method thereof.
  • Marine fouling has always been a problem plaguing shipping and underwater facilities because marine organisms such as algae and shellfish will adsorb and erode marine equipment such as hull surfaces, aquaculture nets, and seawater pipelines.
  • marine fouling will increase the resistance of ships, resulting in increased fuel consumption and reduced ship speed.
  • it will also accelerate the process and speed of electrochemical corrosion of metals on the surface of the hull, affecting the safe operation of ships.
  • the sea creatures cause mesh clogging, they also compete with the aquaculture shellfish for the attachment base and bait, which affects the growth and output of oysters and other aquaculture shellfish.
  • marine fouling will increase the volume and roughness of the platform support, increase the external load, increase the platform's own weight and increase the platform's center of gravity, and increase the possibility of the platform tilting or collapsing.
  • the control methods of marine fouling organisms can be divided into physical anti-fouling method, chemical anti-fouling method and biological anti-fouling method according to the principle of anti-fouling technology.
  • the physical anti-fouling method is a traditional anti-fouling method, which is simple and convenient to operate, has strong timeliness, is non-toxic and environmentally friendly, but has low removal efficiency, is easy to damage hull components, and has high removal costs; chemical anti-fouling method can achieve long-term anti-fouling.
  • the biological antifouling method adopts the biological method of natural enemy prevention and control to solve the problem of marine organism attachment and achieve the purpose of preventing fouling organisms.
  • Patent CN208882066U is a device for removing attachments in ships traveling and docking at anchorages.
  • the magnetic compensation device compensates the adsorption force to remove the attachments without damaging the paint surface.
  • the camber angle of the hull is too large, because the crawler structure is a single crawler type, it cannot pass normally. It is difficult to ensure all-round cleaning of the hull surface.
  • Patent CN10994001A is an underwater net washing machine, its net washing module and its net washing method. It relies on the propeller to generate thrust so that the cleaning disc on the net washing module fits the surface of the net clothes for cleaning, but the cleaning effect of the propeller is too small.
  • the patent CN108380601A is an underwater steel pipe pile surface cleaning and cleaning device.
  • the overall structure is arc-shaped, which is suitable for the outer surface of the steel pipe arc, and the walking system is 4 magnetic drive wheels, which can generate magnetic force to be adsorbed on the surface of the steel pipe column.
  • the walking system is 4 magnetic drive wheels, which can generate magnetic force to be adsorbed on the surface of the steel pipe column.
  • the purpose of the present invention is to provide an underwater cleaning device for marine equipment, which is convenient for underwater cleaning operations and meets positioning requirements. And provides its cleaning control method.
  • an underwater cleaning device for marine equipment including a fuselage, a robotic arm, a washer, a positioning gripping arm, an electric crawler, and a cleaning disc.
  • the robotic arm is installed on the top of the fuselage, and the cleaner is installed at the end of the robotic arm
  • a group of positioning and clamping arms are symmetrically arranged on the laterally opposite sides of the fuselage
  • two electric crawler belts are arranged at intervals on the laterally opposite sides of the fuselage respectively, and each group includes two positioning and clamping arms arranged at intervals.
  • the cleaner includes a base, a bearing with a seat, a hollow rotating shaft, a cleaning brush driving device, a cleaning brush, a stepper motor, a cleaning gun, and a cleaning gun driving device.
  • the cleaning brush is arranged in and connected to one end of the hollow shaft through the cleaning brush drive device, and the cleaning gun penetrates through the other end of the hollow shaft, and the stepper motor is installed in the hollow shaft.
  • the base is connected with the hollow rotating shaft
  • the cleaning gun driving device is installed on the base at one side of the rear end of the hollow rotating shaft
  • the cleaning gun is connected with the cleaning gun driving device
  • the base is connected with the mechanical arm.
  • the cleaning brush driving device and the cleaning gun driving device are both linear module structures.
  • the positioning clamping arm includes a base driving device, a base, a first clamping joint, and a second clamping joint
  • the base driving device is installed on the side of the fuselage
  • the base driving device is provided with a base
  • the base is The end of the seat is hinged with one end of the first clamping joint
  • the other end of the first clamping joint is hinged with one end of the second clamping joint.
  • the base driving device is a linear module structure.
  • the electric crawler includes a support frame, a crawler, a first hinged rod, a second hinged rod, and a crawler drive device.
  • the outer ring of the support frame includes a plurality of wheels distributed at intervals in sequence, and the crawler is sleeved on the outer peripheral surface of the plurality of wheels.
  • One end of the first hinge rod and one end of the second hinge rod are respectively connected with the support frame, the other end of the first hinge rod is hinged with the fuselage, the other end of the second hinge rod is hinged with the crawler drive device, and the crawler drive device is hinged on the fuselage superior.
  • the cleaning tray includes a cleaning pipe and a cleaning cover, the cleaning pipe is pierced through and connected to the middle of the cleaning cover, and the cleaning cover is fixed on the bottom of the fuselage.
  • the number of cleaning disks is five, including one large cleaning disk and four small cleaning disks.
  • the large cleaning disk is located in the middle of the bottom of the fuselage, and the small cleaning disk is around the large cleaning disk. interval distribution.
  • the device further includes a control system, the control system includes an upper computer and a lower computer, the lower computer is installed on the fuselage, and the lower computer includes a control module, a monitoring module and a data processing module.
  • a cleaning control method for an underwater cleaning device for marine equipment comprising the following steps:
  • Step 1 The upper computer controls the cleaning device to move to the vicinity of the object to be cleaned, and the cleaning device is initially positioned;
  • Step 2 According to the positioning feature of the object to be cleaned, select an appropriate positioning method to fix the cleaning device on the object to be cleaned; when the positioning feature is a plane or a surface with a small curvature change, use the electric crawler electromagnetic adsorption combined with the dynamic pressing. method; when the positioning feature is a hollow mesh surface, two underwater cleaning devices are used, and the electric crawler is oppositely adsorbed; when the positioning feature is a cylindrical surface, the clamping arm is used for positioning;
  • Step 3 Select the cleaning method.
  • the surface to be cleaned is a flat surface or a surface with a small curvature change or a hollow mesh surface
  • the surface to be cleaned is a complex curved surface or the cleaning space is small, use the mechanical arm to drive the cleaner. cleaning;
  • Step 4 During the positioning and cleaning process, the monitoring module of the control system monitors the operating parameter information of the underwater cleaning device in real time, judges whether the cleaning device is operating normally according to the collected information, and feeds back the information to the upper computer for display;
  • the cleaning image collected by the underwater cleaning device is used to judge whether the cleanliness of the cleaned area meets the requirements, and the areas that do not meet the cleanliness requirements need to re-plan the cleaning path for repeated cleaning until the cleanliness meets the requirements;
  • Step 5 After the cleaning is completed, the movement of the underwater cleaning device is controlled by the upper computer, and the cleaning device is recovered.
  • the device is equipped with a variety of positioning structures and cleaning structures, and suitable positioning methods and cleaning methods are selected according to different cleaning objects to meet the cleaning operation methods of hull surface cleaning, offshore platform jackets, submarine pipelines, and aquaculture nets. , strong versatility, wide adaptability, cost saving;
  • the opposite electromagnetic adsorption method is adopted to realize the positioning of the cleaning device on the hollow mesh surface. Compared with unidirectional adsorption, the adhesion to the mesh clothing can be reduced, and the risk of being entangled due to the soft texture of the mesh clothing can be reduced. The effect of undersea current has a certain swing, and it is difficult for the cleaning device to achieve continuous cleaning operations.
  • the opposing electromagnetic adsorption method can use the thrust device of the underwater cleaning device itself to achieve fixed-depth and fixed-point cleaning in the water, without the need for nets. Adhesion, improve the applicable scope of the device of the present invention;
  • the use of the buoy and the propeller can effectively reduce the buoyancy effect caused by the change of seawater density while moving in all directions, so that the cleaning device can freely adjust the underwater posture to ensure cleaning in all corners, with high cleaning efficiency and cleanliness. high degree.
  • Fig. 1 is the three-dimensional structure schematic diagram of the present invention
  • Fig. 2 is the structural representation of cleaning disk
  • Fig. 3 is the structural representation of the cleaning device
  • Figure 4 is a schematic structural diagram of a positioning clamping arm
  • Fig. 5 is the structural schematic diagram of electric crawler
  • Figure 6 is a schematic diagram of clamping and positioning
  • Fig. 7 is the control principle diagram of the control system
  • FIG. 8 is a flow chart of the cleaning method.
  • the robotic arm 2 is installed on the top of the fuselage 1 , the robotic arm 2 includes a plurality of movable joints, and the relative movement between the joints is realized by the servo steering gear.
  • the cleaner 3 is installed at the end of the robotic arm 2 .
  • the cleaner 3 includes a base 31, a bearing 32 with a seat, a hollow shaft 33, a cleaning brush driving device 34, a cleaning brush 35, a stepper motor 36, a cleaning gun 37, and a cleaning gun driving device 38. Two parallel intervals are installed on the base 31.
  • the bearing 32 with a seat the hollow shaft 33 is successively passed through the two bearings 32 with a seat and connected with the two, the cleaning brush 35 is circumferentially arranged and connected to one end of the hollow shaft 33 through the cleaning brush driving device 34, and the cleaning gun 37 Penetrating from the other end of the hollow shaft 33, the stepping motor 36 is installed on the base 31 and connected to the hollow shaft 33, the cleaning gun driving device 38 is installed on the base 31 on the side of the rear end of the hollow shaft 33, and the cleaning gun 37 is connected to the cleaning gun 37.
  • the gun driving device 38 is connected, and the base 31 is connected with the mechanical arm 2 .
  • the cleaning brush driving device 34 and the cleaning gun driving device 38 are both linear module structures.
  • the cleaning brush driving device 34 includes a fixed seat 341, a driving block 342, and a connecting rod 343.
  • the cleaning brush 35 is hinged on the fixed seat 341.
  • the driving block 342 and The cleaning brush 35 is hingedly connected by the connecting rod 343, and the driving block 342 moves back and forth to drive the cleaning brush 35 to open or retract; , drives the cleaning plate 35 to rotate to realize the cleaning function; the cleaning gun driving device 38 drives the cleaning gun 37 to move back and forth.
  • the cleaning device 3 includes two states of cleaning brush plate and cleaning gun, and is used for cleaning complex curved surfaces or narrow spaces with large curvature changes; when cleaning with the cleaning brush 35, the cleaning gun driving device 38 drives the cleaning gun 37 to retract, and the driving block 342 Moving forward, the cleaning brush 35 is opened to form a complete cleaning brush plate; when the cleaning gun 37 is used for cleaning, the driving block 342 moves backward, so that the cleaning brush 35 is retracted, and the cleaning gun driving device 38 drives the cleaning gun 37 to extend , to realize the multiplexing function of cleaning disk and cleaning gun 37.
  • a set of positioning and clamping arms 4 are symmetrically arranged on opposite sides of the lateral direction of the fuselage 1, and each group includes two positioning and clamping arms 4 arranged at intervals.
  • the positioning and clamping arms 4 include a base driving device 41, a base 42, A clamping joint 43, a second clamping joint 44, the base drive device 41 is a linear module structure, the base drive device 41 is installed on the side of the fuselage 1, the base drive device 41 is provided with a base 42, the base The end of the seat 42 is hinged with one end of the first clamping joint 43 , and the other end of the first clamping joint 43 is hinged with one end of the second clamping joint 44 .
  • the two hinge points are respectively provided with a driving motor as a driving member, so that the three can rotate relative to each other, so as to realize the clamping movement.
  • the base driving device 41 can drive the base 42 to move and adjust the distance between a set of clamping arms 4; the lengths of the first clamping joint 43 and the second clamping joint 44 can be adjusted, which are suitable for cleaning tubular objects of different diameters .
  • the clamping and positioning principle of the clamping arm 4 is shown in FIG. 6 , the distance between the bases 42 of a group of clamping arms 4 is 2B, and the diameter of the cleaned tubular object is 2R, then the first clamping joint 43 and the second clamping joint 44
  • the minimum lengths L1 and L2 are:
  • the lengths of the first clamping joint 43 and the second clamping joint 44 of the clamping arm 4 are designed or adjusted according to the calculation result.
  • the electric crawler belt 5 includes a support frame 51 , a crawler belt 52 , a first hinge rod 53 , a second hinge rod 54 , a crawler belt drive device 55 , and a support frame
  • the outer ring of 51 includes a plurality of wheels distributed in sequence, and the crawler belt 52 is sleeved on the outer peripheral surface of the plurality of wheels.
  • One end of the first hinge rod 53 and one end of the second hinge rod 54 are respectively connected to the support frame 51.
  • the first hinge rod 53 is hinged with the fuselage 1
  • the other end of the second hinge rod 54 is hinged with the crawler drive device 55
  • the crawler drive device 55 is hinged on the fuselage 1 .
  • the first hinge rod 53 is rotated by an external power source, so that it drives the electric crawler 5 to walk.
  • the crawler drive device 55 is an electric push rod, and the movement principle is the same as that of the screw nut.
  • the rod 53 rotates, which in turn drives the electric crawler 5 to rotate around the first hinge rod 53; the crawler 52 generates magnetism after being energized and can be adsorbed on the magnetic metal surface. If the cleaning object is a hollow mesh surface, the two cleaning devices can be arranged symmetrically.
  • the electric crawler of the table cleaning device is adsorbed and fixed on the hollow mesh surface.
  • a plurality of cleaning trays 6 are provided, and are installed on the bottom of the body 1 .
  • the number of cleaning disks 6 is five, including one large-sized cleaning disk 6 and four small-sized cleaning disks 6.
  • the large-sized cleaning disk 6 is arranged in the middle of the bottom of the fuselage 1, and is the main cleaning disk and the small-sized cleaning disk 6. Distributed at intervals around the large-size cleaning disk 6, it is the auxiliary cleaning disk.
  • the cleaning tray 6 includes a cleaning pipe 61 and a cleaning cover 62 .
  • the cleaning pipe 61 penetrates and is connected to the middle of the cleaning cover 62 , and the cleaning cover 62 is fixed on the bottom of the fuselage 1 .
  • the control system based on the above cleaning device includes an upper computer 100 and a lower computer 200, the lower computer 200 is installed on the fuselage 1, and the upper computer 100 sends user instructions to the lower computer 200, and receives the lower computer at the same time. 200 feedback cleaning device operating status, parameters and other information and display.
  • the lower computer 200 includes a motion control module, a monitoring module and a data processing module.
  • the motion control module of the lower computer 200 includes a thruster, a linear module driver, a manipulator joint motor driver, and an electromagnetic crawler relay.
  • the detection module includes a depth gauge, a gyroscope, etc.
  • the core of the data processing module is an embedded computer, which is composed of a human-computer interaction interface program written by software.
  • the lower computer 200 After the lower computer 200 is turned on, it runs automatically, including data exchange, camera image acquisition and other functions; the lower computer 200 receives the instructions of the upper computer 100, according to The command controls the operation of the cleaning device, including the control of the fuselage, the positioning mechanism and the motion control of the cleaning device; the monitoring module is located in the electronic cabin of the lower computer 200 and consists of sensors such as depth gauge, gyroscope, ultrasonic sensor, camera, etc.
  • the depth gauge can be real-time Monitor the depth of the cleaning device into the water, the gyroscope can feed back the attitude information of the cleaning device, and the ultrasonic sensor can ensure the best distance between the cleaning brush and the blade surface. Monitor the operation status, positioning status, cleaning status, fault information, etc.
  • the data processing module processes the image information and motion parameter information collected by the underwater cleaning device to obtain valid information and then uses the lower computer 200 to control the operation of the cleaning device. At the same time, the information is fed back to the upper computer 100 through the lower computer 200 .
  • a cleaning control method of the above-mentioned marine equipment underwater cleaning device comprises the following steps:
  • Step 1 The upper computer controls the cleaning device to move to the vicinity of the object to be cleaned, and the cleaning device is initially positioned;
  • Step 2 According to the positioning feature of the object to be cleaned, select an appropriate positioning method to fix the cleaning device on the object to be cleaned; when the positioning feature is a plane or a surface with a small curvature change, use the electric crawler electromagnetic adsorption combined with the dynamic pressing.
  • the operator controls the cleaning device to run near the positioning surface along the specified route, adjusts the posture of the cleaning device so that the crawler faces the positioning surface, controls the propeller to make the underwater cleaning device close to the positioning surface, or energizes the magnetic track to make the underwater cleaning device It is adsorbed on the positioning surface; when the positioning feature is a hollow mesh surface, the electric crawler is used to set the adsorption method relatively, and two underwater cleaning devices are used.
  • the operator controls the crawler of the underwater cleaning device to face the surface of the cage, and adjusts the two underwater cleaning devices.
  • the position and posture of the cleaning device make the two electric crawlers fit together, and the electromagnetic adsorption positioning function is realized after power-on; when the positioning feature is a cylindrical surface, the clamping arm is used for positioning, and the operator controls the underwater cleaning device to move to the area above the pipeline , control the driving motor to expand the clamping joint, then control the movement of the underwater cleaning device, so that the clamping joint wraps the pipeline, and finally control the driving motor to lock the clamping arm to realize the pipeline positioning function.
  • Step 3 Select the cleaning method after the positioning is completed.
  • the surface to be cleaned is a flat surface or a surface with a small curvature change, a hollow mesh surface, use a cleaning disk to clean;
  • the surface to be cleaned is a complex curved surface or a small cleaning space, use a robotic arm Drive the cleaner to clean;
  • the fuselage collects the image information of the object to be cleaned (onshore operators can observe the cleaning object in real time through the camera in the washer) and send it to the data processing module.
  • the data processing module combines the cleaning method and effective cleaning range of the cleaning device according to the collected image information. , plan the cleaning path, and send the motion control parameters to the motion control module, and then the motion control module controls the cleaning device to complete the cleaning motion and realize the cleaning function;
  • Step 4 During the positioning and cleaning process, the monitoring module of the control system monitors the operation parameter information of the underwater cleaning device, the cleaning mechanism and the positioning mechanism in real time, judges whether the cleaning device is running normally according to the collected information, and feeds back the information to the upper computer for display; At the same time, the data processing module judges whether the cleanliness of the cleaned area meets the requirements according to the cleaning images collected by the fuselage, and the areas that do not meet the cleanliness requirements need to re-plan the cleaning path for repeated cleaning until the cleanliness meets the requirements;
  • Step 5 After the cleaning is completed, the movement of the underwater cleaning device is controlled by the upper computer, and the cleaning device is recovered.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Ocean & Marine Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

An underwater cleaning device for marine equipment and a cleaning control method therefor. The underwater cleaning device comprises a machine body (1), a mechanical arm (2), a cleaner (3), positioning and clamping arms (4), electric crawler belts (5) and cleaning disks (6); the mechanical arm (2) is mounted on the top of the machine body (1); the cleaner (3) is mounted at the tail end of the mechanical arm (2); two groups of positioning and clamping arms (4) are symmetrically provided on two transversely opposite sides of the machine body (1), each group comprising two positioning and clamping arms (4) spaced apart from each other; two electric crawler belts (5) are sequentially arranged on each of two transversely opposite sides of the machine body (1) and spaced apart from each other; and a plurality of the cleaning disks (6) are provided and mounted at the bottom of the machine body (1).

Description

一种海洋装备水下清洗装置及其清洗控制方法An underwater cleaning device for marine equipment and its cleaning control method 技术领域technical field
本发明涉及海洋清洗领域,尤其是涉及一种海洋装备水下清洗装置及其清洗控制方法。The invention relates to the field of ocean cleaning, in particular to an underwater cleaning device for marine equipment and a cleaning control method thereof.
背景技术Background technique
由于藻类、贝类等海洋生物会吸附与侵蚀船体表面、养殖网衣、海水管路等海洋装备,海洋污损一直是困扰航运和水下设施的难题。对于船舶而言,海洋污损会增加船舶的阻力,造成燃料消耗增加、船速下降,同时还会加快船体表面金属的电化学腐蚀过程和速度,影响船舶安全运行。在水产养殖业,海生物造成网孔堵塞的同时还会与养殖贝类争夺附着基和饵料,影响牡蛎等养殖贝类生长及产量。而对于海洋平台而言,海洋污损会增加平台支架体积和粗糙度,加大外载荷,增加平台自重并提高平台重心,提高平台发生倾斜或倒塌的可能性。目前海洋污损生物的防治方法按防污技术原理可将其分为物理防污法、化学防污法和生物防污法。物理防污法属于传统防污方法,操作简单方便、时效性较强、无毒环保,但清除效率较低、易损坏船体构件、清除成本较高;化学防污法可以实现较长时间的防污效果,但对已产生的污损难以去除,其采用的有毒物质会污染海洋环境,对人类本身也有较大危害。生物防污法采用天敌防除的生物方法解决海生物附着问题,达到防除污损生物的目的。Marine fouling has always been a problem plaguing shipping and underwater facilities because marine organisms such as algae and shellfish will adsorb and erode marine equipment such as hull surfaces, aquaculture nets, and seawater pipelines. For ships, marine fouling will increase the resistance of ships, resulting in increased fuel consumption and reduced ship speed. At the same time, it will also accelerate the process and speed of electrochemical corrosion of metals on the surface of the hull, affecting the safe operation of ships. In the aquaculture industry, while the sea creatures cause mesh clogging, they also compete with the aquaculture shellfish for the attachment base and bait, which affects the growth and output of oysters and other aquaculture shellfish. For offshore platforms, marine fouling will increase the volume and roughness of the platform support, increase the external load, increase the platform's own weight and increase the platform's center of gravity, and increase the possibility of the platform tilting or collapsing. At present, the control methods of marine fouling organisms can be divided into physical anti-fouling method, chemical anti-fouling method and biological anti-fouling method according to the principle of anti-fouling technology. The physical anti-fouling method is a traditional anti-fouling method, which is simple and convenient to operate, has strong timeliness, is non-toxic and environmentally friendly, but has low removal efficiency, is easy to damage hull components, and has high removal costs; chemical anti-fouling method can achieve long-term anti-fouling. However, it is difficult to remove the fouling that has occurred, and the toxic substances used will pollute the marine environment and cause great harm to human beings. The biological antifouling method adopts the biological method of natural enemy prevention and control to solve the problem of marine organism attachment and achieve the purpose of preventing fouling organisms.
专利CN208882066U船舶在行驶和停靠锚地清除附着物的装置中,其通过设置柔性磁吸附带,爬壁清洗装置经过弧面时由磁力补偿装置补偿吸附力实现在不损伤油漆面时清除附着物,但当船体弧面角度过大时,由于其履带结构为单履带式,故存在无法正常通行。难以保证船体表面全方位清洗。专利CN10994001A一种水下洗网机及其洗网模块以及洗网方法中,其依靠螺旋桨产生推力使洗网模块上的清洗盘贴合网衣表面进行清洗,但螺旋桨的推力过小则清洗效果不佳,推力过大,则会导致网衣断裂或被网衣缠绕,且通过缆绳拖拽洗网模块进行水下运动,受水流影响悬浮定位困难。专利CN108380601A一种水下钢管桩表面清洁清洗装置中,其整体结构为弧形,适应钢管圆弧外表面需要,并行走系统为4只磁力驱动轮,可产生磁力吸附在钢管柱表面。但其作周向运动时,由于其自重与清洗装置发推力,存在脱离管道的风险,难以做到全方位清洗。The patent CN208882066U is a device for removing attachments in ships traveling and docking at anchorages. By setting a flexible magnetic adsorption belt, when the wall-climbing cleaning device passes through the arc surface, the magnetic compensation device compensates the adsorption force to remove the attachments without damaging the paint surface. When the camber angle of the hull is too large, because the crawler structure is a single crawler type, it cannot pass normally. It is difficult to ensure all-round cleaning of the hull surface. Patent CN10994001A is an underwater net washing machine, its net washing module and its net washing method. It relies on the propeller to generate thrust so that the cleaning disc on the net washing module fits the surface of the net clothes for cleaning, but the cleaning effect of the propeller is too small. If it is not good and the thrust is too large, the net will be broken or entangled by the net, and the net washing module will be dragged by the cable for underwater movement, which will be difficult to suspend and locate due to the influence of the water flow. The patent CN108380601A is an underwater steel pipe pile surface cleaning and cleaning device. The overall structure is arc-shaped, which is suitable for the outer surface of the steel pipe arc, and the walking system is 4 magnetic drive wheels, which can generate magnetic force to be adsorbed on the surface of the steel pipe column. However, when it moves in the circumferential direction, due to its own weight and the thrust of the cleaning device, there is a risk of being separated from the pipeline, and it is difficult to achieve all-round cleaning.
发明内容SUMMARY OF THE INVENTION
发明目的:针对上述问题,本发明的目的是提供一种海洋装备水下清洗装置,便于水下清洗作业,满足定位需求。并提供了其清洗控制方法。Purpose of the invention: In view of the above problems, the purpose of the present invention is to provide an underwater cleaning device for marine equipment, which is convenient for underwater cleaning operations and meets positioning requirements. And provides its cleaning control method.
技术方案:一种海洋装备水下清洗装置,包括机身、机械臂、清洗器、定位夹持臂、电履带、清洗盘,机械臂安装于机身的顶部,清洗器安装于机械臂的末端,机身的横向相对两侧分别对称设有一组定位夹持臂,电履带在机身的横向相对两侧分别依次间隔设有两个,每组包含两个间隔设置的定位夹持臂,清洗盘设有多个,安装于机身的底部。Technical solution: an underwater cleaning device for marine equipment, including a fuselage, a robotic arm, a washer, a positioning gripping arm, an electric crawler, and a cleaning disc. The robotic arm is installed on the top of the fuselage, and the cleaner is installed at the end of the robotic arm , a group of positioning and clamping arms are symmetrically arranged on the laterally opposite sides of the fuselage, and two electric crawler belts are arranged at intervals on the laterally opposite sides of the fuselage respectively, and each group includes two positioning and clamping arms arranged at intervals. There are multiple discs, which are installed at the bottom of the fuselage.
进一步的,清洗器包括底座、带座轴承、空心转轴、清洗刷驱动装置、清洗刷、步进 电机、清洗枪、清洗枪驱动装置,底座上平行间隔安装有两个带座轴承,空心转轴依次穿设于两个带座轴承中并与两者连接,清洗刷通过清洗刷驱动装置在空心转轴的一端周向设置并与其连接,清洗枪从空心转轴的另一端穿入,步进电机安装于底座上并与空心转轴连接,清洗枪驱动装置在空心转轴尾端的一侧安装于底座上,清洗枪与清洗枪驱动装置连接,底座与机械臂连接。Further, the cleaner includes a base, a bearing with a seat, a hollow rotating shaft, a cleaning brush driving device, a cleaning brush, a stepper motor, a cleaning gun, and a cleaning gun driving device. The cleaning brush is arranged in and connected to one end of the hollow shaft through the cleaning brush drive device, and the cleaning gun penetrates through the other end of the hollow shaft, and the stepper motor is installed in the hollow shaft. The base is connected with the hollow rotating shaft, the cleaning gun driving device is installed on the base at one side of the rear end of the hollow rotating shaft, the cleaning gun is connected with the cleaning gun driving device, and the base is connected with the mechanical arm.
最佳的,清洗刷驱动装置、清洗枪驱动装置均为直线模组结构。Preferably, the cleaning brush driving device and the cleaning gun driving device are both linear module structures.
进一步的,定位夹持臂包括基座驱动装置、基座、第一夹持关节、第二夹持关节,基座驱动装置安装在机身的侧面上,基座驱动装置上装有基座,基座的端部与第一夹持关节一端铰接,第一夹持关节另一端与第二夹持关节的一端铰接。Further, the positioning clamping arm includes a base driving device, a base, a first clamping joint, and a second clamping joint, the base driving device is installed on the side of the fuselage, the base driving device is provided with a base, and the base is The end of the seat is hinged with one end of the first clamping joint, and the other end of the first clamping joint is hinged with one end of the second clamping joint.
最佳的,基座驱动装置为直线模组结构。Preferably, the base driving device is a linear module structure.
进一步的,电履带包括支撑架、履带、第一铰接杆、第二铰接杆、履带驱动装置,支撑架的外圈包括多个依次间隔分布的轮子,履带套设于多个轮子的外周面上,第一铰接杆一端、第二铰接杆一端分别与支撑架连接,第一铰接杆的另一端与机身铰接,第二铰接杆的另一端与履带驱动装置铰接,履带驱动装置铰接在机身上。Further, the electric crawler includes a support frame, a crawler, a first hinged rod, a second hinged rod, and a crawler drive device. The outer ring of the support frame includes a plurality of wheels distributed at intervals in sequence, and the crawler is sleeved on the outer peripheral surface of the plurality of wheels. One end of the first hinge rod and one end of the second hinge rod are respectively connected with the support frame, the other end of the first hinge rod is hinged with the fuselage, the other end of the second hinge rod is hinged with the crawler drive device, and the crawler drive device is hinged on the fuselage superior.
进一步的,清洗盘包括清洗管、清洗罩,清洗管穿设于清洗罩的中部并与其连接,清洗罩固定于机身底部。Further, the cleaning tray includes a cleaning pipe and a cleaning cover, the cleaning pipe is pierced through and connected to the middle of the cleaning cover, and the cleaning cover is fixed on the bottom of the fuselage.
最佳的,清洗盘的数量为五个,其中包括一个大尺寸清洗盘及四个小尺寸清洗盘,大尺寸清洗盘设于机身底部的中部,小尺寸清洗盘在大尺寸清洗盘的四周间隔分布。Preferably, the number of cleaning disks is five, including one large cleaning disk and four small cleaning disks. The large cleaning disk is located in the middle of the bottom of the fuselage, and the small cleaning disk is around the large cleaning disk. interval distribution.
进一步的,本装置还包括控制系统,控制系统包括上位机和下位机,下位机安装于机身上,下位机包括控制模块、监测模块和数据处理模块。Further, the device further includes a control system, the control system includes an upper computer and a lower computer, the lower computer is installed on the fuselage, and the lower computer includes a control module, a monitoring module and a data processing module.
一种海洋装备水下清洗装置的清洗控制方法,包括以下步骤:A cleaning control method for an underwater cleaning device for marine equipment, comprising the following steps:
步骤一:通过上位机控制清洗装置运动到待清洗对象附近,清洗装置初定位;Step 1: The upper computer controls the cleaning device to move to the vicinity of the object to be cleaned, and the cleaning device is initially positioned;
步骤二:根据待清洗对象的定位特征,选择合适的定位方式将清洗装置固定在待清洗对象上;当定位特征为平面或曲率变化较小的面时,采用电履带电磁吸附结合动力压紧的方式;当定位特征为镂空网面时,使用两个水下清洗装置,采用电履带对置吸附方式;当定位特征为圆柱面时,采用夹持臂进行定位;Step 2: According to the positioning feature of the object to be cleaned, select an appropriate positioning method to fix the cleaning device on the object to be cleaned; when the positioning feature is a plane or a surface with a small curvature change, use the electric crawler electromagnetic adsorption combined with the dynamic pressing. method; when the positioning feature is a hollow mesh surface, two underwater cleaning devices are used, and the electric crawler is oppositely adsorbed; when the positioning feature is a cylindrical surface, the clamping arm is used for positioning;
步骤三:选择清洗方式,当待清洗表面为平面或曲率变化较小的面、镂空网面时,使用清洗盘清洗;当待清洗表面为复杂曲面或清洗空间狭小时,使用机械臂带动清洗器清洗;Step 3: Select the cleaning method. When the surface to be cleaned is a flat surface or a surface with a small curvature change or a hollow mesh surface, use the cleaning disk to clean; when the surface to be cleaned is a complex curved surface or the cleaning space is small, use the mechanical arm to drive the cleaner. cleaning;
步骤四:定位、清洗过程中,控制系统监测模块实时监测水下清洗装置的运行参数信息,根据采集的信息判断清洗装置运行是否正常,并将信息反馈到上位机显示;同时,数据处理模块根据水下清洗装置采集的清洗图像,判断已清洗区域清洁度是否达到要求,未达到清洁度要求的区域需要重新规划清洗路径进行重复清洗,直至清洁度满足要求;Step 4: During the positioning and cleaning process, the monitoring module of the control system monitors the operating parameter information of the underwater cleaning device in real time, judges whether the cleaning device is operating normally according to the collected information, and feeds back the information to the upper computer for display; The cleaning image collected by the underwater cleaning device is used to judge whether the cleanliness of the cleaned area meets the requirements, and the areas that do not meet the cleanliness requirements need to re-plan the cleaning path for repeated cleaning until the cleanliness meets the requirements;
步骤五:清洗完毕后,通过上位机控制水下清洗装置运动,回收清洗装置。Step 5: After the cleaning is completed, the movement of the underwater cleaning device is controlled by the upper computer, and the cleaning device is recovered.
有益效果:与现有技术相比,本发明的优点是:Beneficial effect: Compared with the prior art, the advantages of the present invention are:
(1)本装置设有多种定位结构和清洗结构,根据不同的清洗对象选择适合的定位方式和清洗方式,满足船体表面清洗、海洋平台导管架、海底管路、养殖网衣的清洗作业方式,通用性强,适应范围广,节约成本;(1) The device is equipped with a variety of positioning structures and cleaning structures, and suitable positioning methods and cleaning methods are selected according to different cleaning objects to meet the cleaning operation methods of hull surface cleaning, offshore platform jackets, submarine pipelines, and aquaculture nets. , strong versatility, wide adaptability, cost saving;
(2)采用可调间距夹持臂实现对不同直径的管道稳定可靠的定位操作,保证了清 洗作业过程中水下清洗装置与目标管道之间的相对位置固定不变,并且通过履带轮驱动履带可沿管道可实现周向清洗,相比于传统水下清洗装置的磁力吸附定位、负压吸附定位、推力吸附定位等方式,避免了因水下不可控的洋流扰动以及其他无法预知的潜在风险给装置本体带来的安全隐患,提高作业稳定性与作业范围;(2) The use of adjustable spacing clamping arms to achieve stable and reliable positioning operation for pipes of different diameters, ensuring that the relative position between the underwater cleaning device and the target pipe is fixed during the cleaning operation, and the crawler is driven by the crawler wheel. Circumferential cleaning can be achieved along the pipeline. Compared with the magnetic adsorption positioning, negative pressure adsorption positioning, and thrust adsorption positioning of traditional underwater cleaning devices, it avoids uncontrollable ocean current disturbances and other unpredictable potential risks caused by underwater. The potential safety hazard brought to the body of the device improves the stability of the operation and the scope of operation;
(3)采用对置电磁吸附方式,实现清洗装置定位在镂空网面上,相比于单方向吸附可以减少对网衣的附着力,降低由于网衣质地柔软被缠绕的风险,并且网衣在海底暗流的作用存在一定摆幅,对于清洗装置难以实现连续清洗作业,对置电磁吸附方式可利用水下清洗装置自身的推力装置,实现在水中的定深定点清洗,而不需要借助网衣的附着力,提高本发明装置可适用范围;(3) The opposite electromagnetic adsorption method is adopted to realize the positioning of the cleaning device on the hollow mesh surface. Compared with unidirectional adsorption, the adhesion to the mesh clothing can be reduced, and the risk of being entangled due to the soft texture of the mesh clothing can be reduced. The effect of undersea current has a certain swing, and it is difficult for the cleaning device to achieve continuous cleaning operations. The opposing electromagnetic adsorption method can use the thrust device of the underwater cleaning device itself to achieve fixed-depth and fixed-point cleaning in the water, without the need for nets. Adhesion, improve the applicable scope of the device of the present invention;
(4)采用负压吸附空化射流盘和两段式履带运动方式,可适用于水下各种材质及复杂曲面表面上运动,提高本发明的清洗范围;(4) The negative pressure adsorption cavitation jet disc and the two-stage crawler movement mode are adopted, which can be applied to the movement on various underwater materials and complex curved surfaces, and improve the cleaning range of the present invention;
(5)采用多功能作业系统和组合式拼装技术相结合,针对管道清洗时配备可夹持管道的机械手,当更换清洗对象时,可将夹持机械手拆卸,控制其运动的直线模组可作为调整清洗装置重心使用,增加装置系统功能的多样性;(5) The combination of multi-function operation system and combined assembly technology is adopted. For pipeline cleaning, a manipulator that can grip the pipeline is equipped. When the cleaning object is replaced, the gripping manipulator can be disassembled, and the linear module that controls its movement can be used as a Adjust the use of the center of gravity of the cleaning device to increase the diversity of device system functions;
(6)利用浮筒与推进器配合使用,在全方位运动的同时,可以有效降低由于海水密度变化产生的浮力影响,使清洗装置可自由调整水下姿态,保证各个角落清洗,清洗效率高,清洁度高。(6) The use of the buoy and the propeller can effectively reduce the buoyancy effect caused by the change of seawater density while moving in all directions, so that the cleaning device can freely adjust the underwater posture to ensure cleaning in all corners, with high cleaning efficiency and cleanliness. high degree.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为清洗盘的结构示意图;Fig. 2 is the structural representation of cleaning disk;
图3为清洗器的结构示意图;Fig. 3 is the structural representation of the cleaning device;
图4为定位夹持臂的结构示意图;Figure 4 is a schematic structural diagram of a positioning clamping arm;
图5为电履带的结构示意图;Fig. 5 is the structural schematic diagram of electric crawler;
图6为夹持定位原理图;Figure 6 is a schematic diagram of clamping and positioning;
图7控制系统控制原理图;Fig. 7 is the control principle diagram of the control system;
图8为清洗方法流程图。FIG. 8 is a flow chart of the cleaning method.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further clarified below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention.
一种海洋装备水下清洗装置,如图1~5所示,包括机身1、机械臂2、清洗器3、定位夹持臂4、电履带5、清洗盘6。An underwater cleaning device for marine equipment, as shown in Figs.
机械臂2安装于机身1的顶部,机械臂2包括多个可活动关节,关节与关节之间通过伺服舵机实现相对运动,清洗器3安装于机械臂2的末端。The robotic arm 2 is installed on the top of the fuselage 1 , the robotic arm 2 includes a plurality of movable joints, and the relative movement between the joints is realized by the servo steering gear. The cleaner 3 is installed at the end of the robotic arm 2 .
清洗器3包括底座31、带座轴承32、空心转轴33、清洗刷驱动装置34、清洗刷35、步进电机36、清洗枪37、清洗枪驱动装置38,底座31上平行间隔安装有两个带座轴承32,空心转轴33依次穿设于两个带座轴承32中并与两者连接,清洗刷35通过清洗刷驱动装置34在空心转轴33的一端周向设置并与其连接,清洗枪37从空心转轴33的另一端穿入,步进电机36 安装于底座31上并与空心转轴33连接,清洗枪驱动装置38在空心转轴33尾端的一侧安装于底座31上,清洗枪37与清洗枪驱动装置38连接,底座31与机械臂2连接。清洗刷驱动装置34、清洗枪驱动装置38均为直线模组结构,清洗刷驱动装置34包括固定座341、驱动块342、连杆343,清洗刷35铰接在固定座341上,驱动块342与清洗刷35通过连杆343铰接相连,驱动块342前后移动,带动清洗刷35张开或收回;清洗刷35为一个完整盘状清洗刷均分形成;空心转轴33在步进电机36驱动下转动,带动清洗盘35转动,实现清洗功能;清洗枪驱动装置38带动清洗枪37前后移动。The cleaner 3 includes a base 31, a bearing 32 with a seat, a hollow shaft 33, a cleaning brush driving device 34, a cleaning brush 35, a stepper motor 36, a cleaning gun 37, and a cleaning gun driving device 38. Two parallel intervals are installed on the base 31. The bearing 32 with a seat, the hollow shaft 33 is successively passed through the two bearings 32 with a seat and connected with the two, the cleaning brush 35 is circumferentially arranged and connected to one end of the hollow shaft 33 through the cleaning brush driving device 34, and the cleaning gun 37 Penetrating from the other end of the hollow shaft 33, the stepping motor 36 is installed on the base 31 and connected to the hollow shaft 33, the cleaning gun driving device 38 is installed on the base 31 on the side of the rear end of the hollow shaft 33, and the cleaning gun 37 is connected to the cleaning gun 37. The gun driving device 38 is connected, and the base 31 is connected with the mechanical arm 2 . The cleaning brush driving device 34 and the cleaning gun driving device 38 are both linear module structures. The cleaning brush driving device 34 includes a fixed seat 341, a driving block 342, and a connecting rod 343. The cleaning brush 35 is hinged on the fixed seat 341. The driving block 342 and The cleaning brush 35 is hingedly connected by the connecting rod 343, and the driving block 342 moves back and forth to drive the cleaning brush 35 to open or retract; , drives the cleaning plate 35 to rotate to realize the cleaning function; the cleaning gun driving device 38 drives the cleaning gun 37 to move back and forth.
清洗器3包括清洗刷盘和清洗枪两种状态,用于清洗曲率变化大的复杂曲面或狭小空间;当使用清洗刷35清洗时,清洗枪驱动装置38带动清洗枪37缩回,驱动块342向前运动,使得清洗刷35打开,形成完整的清洗刷盘;当使用清洗枪37清洗时,驱动块342向后运动,使得清洗刷35缩回,清洗枪驱动装置38带动清洗枪37伸出,实现清洗盘和清洗枪37复用功能。The cleaning device 3 includes two states of cleaning brush plate and cleaning gun, and is used for cleaning complex curved surfaces or narrow spaces with large curvature changes; when cleaning with the cleaning brush 35, the cleaning gun driving device 38 drives the cleaning gun 37 to retract, and the driving block 342 Moving forward, the cleaning brush 35 is opened to form a complete cleaning brush plate; when the cleaning gun 37 is used for cleaning, the driving block 342 moves backward, so that the cleaning brush 35 is retracted, and the cleaning gun driving device 38 drives the cleaning gun 37 to extend , to realize the multiplexing function of cleaning disk and cleaning gun 37.
机身1的横向相对两侧分别对称设有一组定位夹持臂4,每组包含两个间隔设置的定位夹持臂4,定位夹持臂4包括基座驱动装置41、基座42、第一夹持关节43、第二夹持关节44,基座驱动装置41为直线模组结构,基座驱动装置41安装在机身1的侧面上,基座驱动装置41上装有基座42,基座42的端部与第一夹持关节43一端铰接,第一夹持关节43另一端与第二夹持关节44的一端铰接。两个铰接点处分别设有一个驱动电机作为驱动件,使得三者之间可相对转动,以实现夹持运动。基座驱动装置41可带动基座42移动,调节一组夹持臂4之间的距离;第一夹持关节43和第二夹持关节44长度可调整,适用于不同直径的管状对象的清洗。A set of positioning and clamping arms 4 are symmetrically arranged on opposite sides of the lateral direction of the fuselage 1, and each group includes two positioning and clamping arms 4 arranged at intervals. The positioning and clamping arms 4 include a base driving device 41, a base 42, A clamping joint 43, a second clamping joint 44, the base drive device 41 is a linear module structure, the base drive device 41 is installed on the side of the fuselage 1, the base drive device 41 is provided with a base 42, the base The end of the seat 42 is hinged with one end of the first clamping joint 43 , and the other end of the first clamping joint 43 is hinged with one end of the second clamping joint 44 . The two hinge points are respectively provided with a driving motor as a driving member, so that the three can rotate relative to each other, so as to realize the clamping movement. The base driving device 41 can drive the base 42 to move and adjust the distance between a set of clamping arms 4; the lengths of the first clamping joint 43 and the second clamping joint 44 can be adjusted, which are suitable for cleaning tubular objects of different diameters .
夹持臂4的夹持定位原理如图6所示,一组夹持臂4基座42间距为2B,被清洗管状对象直径为2R,则第一夹持关节43和第二夹持关节44最小长度L1和L2为:The clamping and positioning principle of the clamping arm 4 is shown in FIG. 6 , the distance between the bases 42 of a group of clamping arms 4 is 2B, and the diameter of the cleaned tubular object is 2R, then the first clamping joint 43 and the second clamping joint 44 The minimum lengths L1 and L2 are:
Figure PCTCN2021087803-appb-000001
Figure PCTCN2021087803-appb-000001
夹持臂4的第一夹持关节43和第二夹持关节44的长度根据计算结果设计或调整。The lengths of the first clamping joint 43 and the second clamping joint 44 of the clamping arm 4 are designed or adjusted according to the calculation result.
电履带5在机身1的横向相对两侧分别依次间隔设有两个,电履带5包括支撑架51、履带52、第一铰接杆53、第二铰接杆54、履带驱动装置55,支撑架51的外圈包括多个依次间隔分布的轮子,履带52套设于多个轮子的外周面上,第一铰接杆53一端、第二铰接杆54一端分别与支撑架51连接,第一铰接杆53的另一端与机身1铰接,第二铰接杆54的另一端与履带驱动装置55铰接,履带驱动装置55铰接在机身1上。第一铰接杆53外接动力源转动,使其带动电履带5行走,履带驱动装置55为电动推杆,运动原理同丝杆螺母,其输出轴伸出或收回,使支撑架51绕第一铰接杆53转动,进而带动电履带5绕第一铰接杆53转动;履带52通电后产生磁性,可吸附在磁性金属表面,若清洗对象为镂空网面,可将两台清洗装置对称布置,通过两台清洗装置的电履带吸附,固定在镂空网面上。There are two electric crawler belts 5 on opposite lateral sides of the fuselage 1 in sequence, and the electric crawler belt 5 includes a support frame 51 , a crawler belt 52 , a first hinge rod 53 , a second hinge rod 54 , a crawler belt drive device 55 , and a support frame The outer ring of 51 includes a plurality of wheels distributed in sequence, and the crawler belt 52 is sleeved on the outer peripheral surface of the plurality of wheels. One end of the first hinge rod 53 and one end of the second hinge rod 54 are respectively connected to the support frame 51. The first hinge rod The other end of 53 is hinged with the fuselage 1 , and the other end of the second hinge rod 54 is hinged with the crawler drive device 55 , and the crawler drive device 55 is hinged on the fuselage 1 . The first hinge rod 53 is rotated by an external power source, so that it drives the electric crawler 5 to walk. The crawler drive device 55 is an electric push rod, and the movement principle is the same as that of the screw nut. The rod 53 rotates, which in turn drives the electric crawler 5 to rotate around the first hinge rod 53; the crawler 52 generates magnetism after being energized and can be adsorbed on the magnetic metal surface. If the cleaning object is a hollow mesh surface, the two cleaning devices can be arranged symmetrically. The electric crawler of the table cleaning device is adsorbed and fixed on the hollow mesh surface.
清洗盘6设有多个,安装于机身1的底部。清洗盘6的数量为五个,其中包括一个大尺寸清洗盘6及四个小尺寸清洗盘6,大尺寸清洗盘6设于机身1底部的中部,为主清洗盘,小 尺寸清洗盘6在大尺寸清洗盘6的四周间隔分布,为副清洗盘。清洗盘6包括清洗管61、清洗罩62,清洗管61穿设于清洗罩62的中部并与其连接,清洗罩62固定于机身1底部。A plurality of cleaning trays 6 are provided, and are installed on the bottom of the body 1 . The number of cleaning disks 6 is five, including one large-sized cleaning disk 6 and four small-sized cleaning disks 6. The large-sized cleaning disk 6 is arranged in the middle of the bottom of the fuselage 1, and is the main cleaning disk and the small-sized cleaning disk 6. Distributed at intervals around the large-size cleaning disk 6, it is the auxiliary cleaning disk. The cleaning tray 6 includes a cleaning pipe 61 and a cleaning cover 62 . The cleaning pipe 61 penetrates and is connected to the middle of the cleaning cover 62 , and the cleaning cover 62 is fixed on the bottom of the fuselage 1 .
基于上述的清洗装置的控制系统,如图7所示,包括上位机100和下位机200,下位机200安装于机身1上,上位机100将用户指令发送到下位机200,同时接收下位机200反馈的清洗装置运行状态、参数等信息并显示。The control system based on the above cleaning device, as shown in FIG. 7 , includes an upper computer 100 and a lower computer 200, the lower computer 200 is installed on the fuselage 1, and the upper computer 100 sends user instructions to the lower computer 200, and receives the lower computer at the same time. 200 feedback cleaning device operating status, parameters and other information and display.
下位机200包含运动控制模块、监测模块和数据处理模块,下位机200运动控制模块包括推进器、直线模组驱动器、机械手关节电机驱动器、通电磁性履带继电器,检测模块包括深度计,陀螺仪等,数据处理模块的核心为嵌入式计算机,由软件编写的人机交互界面程序组成,下位机200开机后自动运行,包括数据交换,摄像头图像采集等功能;下位机200接收上位机100的指令,根据指令控制清洗装置运行,包括机身、定位机构控制和清洗装置的运动控制;监测模块位于下位机200的电子舱中,由深度计、陀螺仪、超声波传感器、摄像头等传感器组成,深度计可实时监控清洗装置入水深度,陀螺仪可反馈清洗装置的姿态信息,超声波传感器可保证清洗刷与桨叶表面的最佳距离。监测清洗装置本体运行状态、定位状态、清洗状态、故障信息等;数据处理模块将水下清洗装置采集到的图像信息、运动参数信息处理得出有效信息后用于下位机200控制清洗装置运行,同时通过下位机200将信息反馈到上位机100。The lower computer 200 includes a motion control module, a monitoring module and a data processing module. The motion control module of the lower computer 200 includes a thruster, a linear module driver, a manipulator joint motor driver, and an electromagnetic crawler relay. The detection module includes a depth gauge, a gyroscope, etc., The core of the data processing module is an embedded computer, which is composed of a human-computer interaction interface program written by software. After the lower computer 200 is turned on, it runs automatically, including data exchange, camera image acquisition and other functions; the lower computer 200 receives the instructions of the upper computer 100, according to The command controls the operation of the cleaning device, including the control of the fuselage, the positioning mechanism and the motion control of the cleaning device; the monitoring module is located in the electronic cabin of the lower computer 200 and consists of sensors such as depth gauge, gyroscope, ultrasonic sensor, camera, etc. The depth gauge can be real-time Monitor the depth of the cleaning device into the water, the gyroscope can feed back the attitude information of the cleaning device, and the ultrasonic sensor can ensure the best distance between the cleaning brush and the blade surface. Monitor the operation status, positioning status, cleaning status, fault information, etc. of the cleaning device body; the data processing module processes the image information and motion parameter information collected by the underwater cleaning device to obtain valid information and then uses the lower computer 200 to control the operation of the cleaning device. At the same time, the information is fed back to the upper computer 100 through the lower computer 200 .
一种上述的海洋装备水下清洗装置的清洗控制方法,如图8所示,包括以下步骤:A cleaning control method of the above-mentioned marine equipment underwater cleaning device, as shown in Figure 8, comprises the following steps:
步骤一:通过上位机控制清洗装置运动到待清洗对象附近,清洗装置初定位;Step 1: The upper computer controls the cleaning device to move to the vicinity of the object to be cleaned, and the cleaning device is initially positioned;
步骤二:根据待清洗对象的定位特征,选择合适的定位方式将清洗装置固定在待清洗对象上;当定位特征为平面或曲率变化较小的面时,采用电履带电磁吸附结合动力压紧的方式,操作人员控制清洗装置沿着规定路线运行定位表面附近,调整清洗装置姿态使履带正对定位表面,控制推进器使水下清洗装置紧贴定位表面,或磁履带通电,使水下清洗装置吸附在定位表面;当定位特征为镂空网面时,采用电履带相对设置吸附方式,使用两个水下清洗装置,操作人员控制水下清洗装置的履带正对网箱表面,调整两个水下清洗装置的位置和姿态,使二者电履带贴合,通电后实现电磁吸附定位功能;当定位特征为圆柱面时,采用夹持臂进行定位,操作员控制水下清洗装置移动到管道上方区域,控制驱动电机使夹持关节展开,接着控制水下清洗装置运动,使夹持关节包住管道,最后控制驱动电机将夹持臂锁紧,实现管道定位功能。Step 2: According to the positioning feature of the object to be cleaned, select an appropriate positioning method to fix the cleaning device on the object to be cleaned; when the positioning feature is a plane or a surface with a small curvature change, use the electric crawler electromagnetic adsorption combined with the dynamic pressing. The operator controls the cleaning device to run near the positioning surface along the specified route, adjusts the posture of the cleaning device so that the crawler faces the positioning surface, controls the propeller to make the underwater cleaning device close to the positioning surface, or energizes the magnetic track to make the underwater cleaning device It is adsorbed on the positioning surface; when the positioning feature is a hollow mesh surface, the electric crawler is used to set the adsorption method relatively, and two underwater cleaning devices are used. The operator controls the crawler of the underwater cleaning device to face the surface of the cage, and adjusts the two underwater cleaning devices. The position and posture of the cleaning device make the two electric crawlers fit together, and the electromagnetic adsorption positioning function is realized after power-on; when the positioning feature is a cylindrical surface, the clamping arm is used for positioning, and the operator controls the underwater cleaning device to move to the area above the pipeline , control the driving motor to expand the clamping joint, then control the movement of the underwater cleaning device, so that the clamping joint wraps the pipeline, and finally control the driving motor to lock the clamping arm to realize the pipeline positioning function.
步骤三:定位完成后选择清洗方式,当待清洗表面为平面或曲率变化较小的面、镂空网面时,采用清洗盘清洗;当待清洗表面为复杂曲面或清洗空间狭小时,采用机械臂带动清洗器清洗;Step 3: Select the cleaning method after the positioning is completed. When the surface to be cleaned is a flat surface or a surface with a small curvature change, a hollow mesh surface, use a cleaning disk to clean; when the surface to be cleaned is a complex curved surface or a small cleaning space, use a robotic arm Drive the cleaner to clean;
机身采集待清洗对象的图像信息(岸上操作人员可通过清洗器中摄像头实时观察清洗对象),发送到数据处理模块,数据处理模块根据采集的图像信息,结合清洗装置的清洗方式和有效清洗范围,规划出清洗路径,并将运动控制参数发送到运动控制模块,进而由运动控制模块控制清洗装置完成清洗运动,实现清洗功能;The fuselage collects the image information of the object to be cleaned (onshore operators can observe the cleaning object in real time through the camera in the washer) and send it to the data processing module. The data processing module combines the cleaning method and effective cleaning range of the cleaning device according to the collected image information. , plan the cleaning path, and send the motion control parameters to the motion control module, and then the motion control module controls the cleaning device to complete the cleaning motion and realize the cleaning function;
步骤四:定位、清洗过程中,控制系统监测模块实时监测水下清洗装置、清洗机构、定位机构的运行参数信息,根据采集的信息判断清洗装置运行是否正常,并将信息反馈到上位机显示;同时,数据处理模块根据机身采集的清洗图像,判断已清洗区域清洁度是否达到要求,未达到清洁度要求的区域需要重新规划清洗路径进行重复清洗,直至清洁度满足 要求;Step 4: During the positioning and cleaning process, the monitoring module of the control system monitors the operation parameter information of the underwater cleaning device, the cleaning mechanism and the positioning mechanism in real time, judges whether the cleaning device is running normally according to the collected information, and feeds back the information to the upper computer for display; At the same time, the data processing module judges whether the cleanliness of the cleaned area meets the requirements according to the cleaning images collected by the fuselage, and the areas that do not meet the cleanliness requirements need to re-plan the cleaning path for repeated cleaning until the cleanliness meets the requirements;
步骤五:清洗完毕后,通过上位机控制水下清洗装置运动,回收清洗装置。Step 5: After the cleaning is completed, the movement of the underwater cleaning device is controlled by the upper computer, and the cleaning device is recovered.

Claims (10)

  1. 一种海洋装备水下清洗装置,其特征在于:包括机身、机械臂、清洗器、定位夹持臂、电履带、清洗盘,机械臂安装于机身的顶部,清洗器安装于机械臂的末端,机身的横向相对两侧分别对称设有一组定位夹持臂,每组包含两个间隔设置的定位夹持臂,电履带在机身的横向相对两侧分别依次间隔设有两个,清洗盘设有多个,安装于机身的底部。An underwater cleaning device for marine equipment, which is characterized in that it includes a body, a mechanical arm, a washer, a positioning and clamping arm, an electric crawler, and a cleaning disk, the mechanical arm is installed on the top of the body, and the washer is installed on the top of the robot arm. At the end, a set of positioning and clamping arms are symmetrically arranged on the laterally opposite sides of the fuselage, each group includes two positioning and clamping arms arranged at intervals, and two electric crawler belts are respectively arranged at intervals on the laterally opposite sides of the fuselage, respectively. There are a plurality of cleaning trays, which are installed at the bottom of the fuselage.
  2. 根据权利要求1所述的一种海洋装备水下清洗装置,其特征在于:清洗器包括底座、带座轴承、空心转轴、清洗刷驱动装置、清洗刷、步进电机、清洗枪、清洗枪驱动装置,底座上平行间隔安装有两个带座轴承,空心转轴依次穿设于两个带座轴承中并与两者连接,清洗刷通过清洗刷驱动装置在空心转轴的一端周向设置并与其连接,清洗枪从空心转轴的另一端穿入,步进电机安装于底座上并与空心转轴连接,清洗枪驱动装置在空心转轴尾端的一侧安装于底座上,清洗枪与清洗枪驱动装置连接,底座与机械臂连接。An underwater cleaning device for marine equipment according to claim 1, wherein the cleaning device comprises a base, a bearing with a seat, a hollow shaft, a cleaning brush drive device, a cleaning brush, a stepping motor, a cleaning gun, and a cleaning gun drive Two bearings with seats are installed on the base in parallel and spaced apart, the hollow rotating shaft is successively passed through the two bearings with seats and connected with them, and the cleaning brush is circumferentially arranged at one end of the hollow rotating shaft through the cleaning brush driving device and connected with it. , the cleaning gun penetrates from the other end of the hollow shaft, the stepper motor is installed on the base and is connected with the hollow shaft, the cleaning gun driving device is installed on the base at the end of the hollow shaft, and the cleaning gun is connected with the cleaning gun driving device, The base is connected with the mechanical arm.
  3. 根据权利要求2所述的一种海洋装备水下清洗装置,其特征在于:清洗刷驱动装置、清洗枪驱动装置均为直线模组结构。The underwater cleaning device for marine equipment according to claim 2, wherein the cleaning brush driving device and the cleaning gun driving device are both linear module structures.
  4. 根据权利要求1所述的一种海洋装备水下清洗装置,其特征在于:定位夹持臂包括基座驱动装置、基座、第一夹持关节、第二夹持关节,基座驱动装置安装在机身的侧面上,基座驱动装置上装有基座,基座的端部与第一夹持关节一端铰接,第一夹持关节另一端与第二夹持关节的一端铰接。An underwater cleaning device for marine equipment according to claim 1, wherein the positioning and clamping arm comprises a base driving device, a base, a first clamping joint, and a second clamping joint, and the base driving device is installed On the side of the fuselage, a base is installed on the base driving device, the end of the base is hinged with one end of the first clamping joint, and the other end of the first clamping joint is hinged with one end of the second clamping joint.
  5. 根据权利要求4所述的一种海洋装备水下清洗装置,其特征在于:基座驱动装置为直线模组结构。An underwater cleaning device for marine equipment according to claim 4, wherein the base driving device is a linear module structure.
  6. 根据权利要求1所述的一种海洋装备水下清洗装置,其特征在于:电履带包括支撑架、履带、第一铰接杆、第二铰接杆、履带驱动装置,支撑架的外圈包括多个依次间隔分布的轮子,履带套设于多个轮子的外周面上,第一铰接杆一端、第二铰接杆一端分别与支撑架连接,第一铰接杆的另一端与机身铰接,第二铰接杆的另一端与履带驱动装置铰接,履带驱动装置铰接在机身上。An underwater cleaning device for marine equipment according to claim 1, wherein the electric crawler track comprises a support frame, a crawler track, a first hinge rod, a second hinge rod, and a crawler drive device, and the outer ring of the support frame includes a plurality of The wheels are distributed in sequence, the crawler is sleeved on the outer peripheral surface of the plurality of wheels, one end of the first hinge rod and one end of the second hinge rod are respectively connected to the support frame, the other end of the first hinge rod is hinged with the fuselage, and the second hinge is hinged. The other end of the rod is hinged to the track drive, which is hinged to the fuselage.
  7. 根据权利要求1所述的一种海洋装备水下清洗装置,其特征在于:清洗盘包括清洗管、清洗罩,清洗管穿设于清洗罩的中部并与其连接,清洗罩固定于机身底部。An underwater cleaning device for marine equipment according to claim 1, wherein the cleaning tray comprises a cleaning pipe and a cleaning cover, the cleaning pipe is penetrated and connected to the middle of the cleaning cover, and the cleaning cover is fixed to the bottom of the fuselage.
  8. 根据权利要求7所述的一种海洋装备水下清洗装置,其特征在于:清洗盘的数量为五个,其中包括一个大尺寸清洗盘及四个小尺寸清洗盘,大尺寸清洗盘设于机身底部的中部,小尺寸清洗盘在大尺寸清洗盘的四周间隔分布。The underwater cleaning device for marine equipment according to claim 7, wherein the number of cleaning disks is five, including one large-sized cleaning disk and four small-sized cleaning disks, and the large-sized cleaning disks are arranged in the machine In the middle of the bottom of the body, the small size cleaning disks are distributed at intervals around the large size cleaning disks.
  9. 根据权利要求1所述的一种海洋装备水下清洗装置,其特征在于:还包括控制系统,控制系统包括上位机和下位机,下位机安装于机身上,下位机包括控制模块、监测模块和数据处理模块。An underwater cleaning device for marine equipment according to claim 1, further comprising a control system, wherein the control system includes an upper computer and a lower computer, the lower computer is installed on the fuselage, and the lower computer includes a control module and a monitoring module and data processing modules.
  10. 一种权利要求1~9任一所述的海洋装备水下清洗装置的清洗控制方法,其特征在于包括以下步骤:A cleaning control method for an underwater cleaning device for marine equipment according to any one of claims 1 to 9, characterized in that it comprises the following steps:
    步骤一:通过上位机控制清洗装置运动到待清洗对象附近,清洗装置初定位;Step 1: The upper computer controls the cleaning device to move to the vicinity of the object to be cleaned, and the cleaning device is initially positioned;
    步骤二:根据待清洗对象的定位特征,选择合适的定位方式将清洗装置固定在待清洗对象上;当定位特征为平面或曲率变化较小的面时,采用电履带电磁吸附结合动力压紧的方式;当定位特征为镂空网面时,使用两个水下清洗装置,采用电履带对置吸附方式;当定位特征为圆柱面时,采用夹持臂进行定位;Step 2: According to the positioning feature of the object to be cleaned, select an appropriate positioning method to fix the cleaning device on the object to be cleaned; when the positioning feature is a plane or a surface with a small curvature change, use the electric crawler electromagnetic adsorption combined with the dynamic pressing. method; when the positioning feature is a hollow mesh surface, two underwater cleaning devices are used, and the electric crawler is oppositely adsorbed; when the positioning feature is a cylindrical surface, the clamping arm is used for positioning;
    步骤三:选择清洗方式,当待清洗表面为平面或曲率变化较小的面、镂空网面时,使用 清洗盘清洗;当待清洗表面为复杂曲面或清洗空间狭小时,使用机械臂带动清洗器清洗;Step 3: Select the cleaning method. When the surface to be cleaned is a flat surface or a surface with a small curvature change or a hollow mesh surface, use the cleaning disk to clean; when the surface to be cleaned is a complex curved surface or the cleaning space is small, use the mechanical arm to drive the cleaner. cleaning;
    步骤四:定位、清洗过程中,控制系统监测模块实时监测水下清洗装置的运行参数信息,根据采集的信息判断清洗装置运行是否正常,并将信息反馈到上位机显示;同时,数据处理模块根据水下清洗装置采集的清洗图像,判断已清洗区域清洁度是否达到要求,未达到清洁度要求的区域需要重新规划清洗路径进行重复清洗,直至清洁度满足要求;Step 4: During the positioning and cleaning process, the monitoring module of the control system monitors the operating parameter information of the underwater cleaning device in real time, judges whether the cleaning device is operating normally according to the collected information, and feeds back the information to the upper computer for display; The cleaning image collected by the underwater cleaning device is used to judge whether the cleanliness of the cleaned area meets the requirements, and the areas that do not meet the cleanliness requirements need to re-plan the cleaning path for repeated cleaning until the cleanliness meets the requirements;
    步骤五:清洗完毕后,通过上位机控制水下清洗装置运动,回收清洗装置。Step 5: After the cleaning is completed, the movement of the underwater cleaning device is controlled by the upper computer, and the cleaning device is recovered.
PCT/CN2021/087803 2020-12-10 2021-04-16 Underwater cleaning device for marine equipment and cleaning control method therefor WO2022121202A1 (en)

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