CN103100983B - A kind of Combined water Jet Polishing device - Google Patents

A kind of Combined water Jet Polishing device Download PDF

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Publication number
CN103100983B
CN103100983B CN201310009391.9A CN201310009391A CN103100983B CN 103100983 B CN103100983 B CN 103100983B CN 201310009391 A CN201310009391 A CN 201310009391A CN 103100983 B CN103100983 B CN 103100983B
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China
Prior art keywords
water jet
vertical shaft
disk body
power swivel
polishing
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CN201310009391.9A
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CN103100983A (en
Inventor
安祥瑞
刘安堂
张洪亮
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CHINA OCEAN ENGINEERING Corp
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CHINA OCEAN ENGINEERING Corp
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Abstract

The present invention relates to a kind of Combined water Jet Polishing device, comprise flow control valve, vertical shaft, disk body, power swivel, Z-shaped water jet pipe fitting, nozzle, inserted chuck and non-metal kind frictional disk; Described flow control valve is threaded connection the side of vertical shaft, and described vertical shaft is connected on disk body; Described power swivel is located in disk body, and is connected with vertical shaft lower end by roller bearing; The middle part of described Z-shaped water jet pipe fitting is welded on power swivel, and is connected with vertical shaft, and two end connects a nozzle respectively by screw thread; Described inserted chuck is connected with power swivel by screw thread, and non-metal kind frictional disk is fixed on the centre of inserted chuck and power swivel.The present invention utilizes mesolow water jet to rotate non-metal kind frictional disk for power drive, and Cleaning and polishing synchronously carries out, and is applicable to the polishing under water under various environment, reaches the object of rust cleaning, paint removal, polishing, dust-proof, high-efficiency cleaning.

Description

A kind of Combined water Jet Polishing device
Technical field
The present invention relates to polishing technology field under water, particularly relate to a kind of hydrodynamic force and drive the Combined water Jet Polishing device rotated.
Background technology
At present, polishing technology mainly contains manual polishing, fluid pressure type polishing, chemical polishing and cavitation jet polishing under water, and first three plants polissoir and technology uses comparatively early, but there is different defects.
Manual polishing under water operation time efficiency low, cost is large, and burnishing surface roughness difficulty is held.
Fluid pressure type polishing first need clean out polishing thing surface, could polishing when polished thing surface reaches certain cleannes, and efficiency is lower, and the underwater operation time is long.In polishing process, hydraulic oil is likely revealed, and causes the harm to diver and environment.Further, need constantly stop cleaning and change brush in polishing process, cause cleaning speed slow, consumptive material loss is large, and cost is high.
Chemical polishing program is loaded down with trivial details, not easy to operate during underwater operation, cannot large area polishing.Chemical polishing solvent very easily contaminated environment, burnishing surface roughness difficulty is held.
According to the deficiency of these three kinds of polishing technologies, the invention provides a kind of mesolow water jet that utilizes and carry out cleaning and the combined type polisher of polishing for power drive rotates non-metal kind frictional disk.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of Combined water Jet Polishing device, for solving in existing polishing technology under water that the efficiency existed is low, operation is difficult and the problems such as the difficult assurance of burnishing surface roughness.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of Combined water Jet Polishing device, comprises flow control valve, vertical shaft, disk body, power swivel, Z-shaped water jet pipe fitting, nozzle, inserted chuck and non-metal kind frictional disk;
Described flow control valve is threaded connection the side of described vertical shaft, and described vertical shaft is connected on described disk body;
Described power swivel is located in described disk body, and is connected with the lower end of vertical shaft by roller bearing;
The middle part of described Z-shaped water jet pipe fitting is welded on power swivel, and is connected with described vertical shaft, and two ends of described Z-shaped water jet pipe fitting connect a nozzle respectively by screw thread;
Described inserted chuck is connected with power swivel by screw thread, and non-metal kind frictional disk is fixed on the centre of inserted chuck and power swivel.
On the basis of technique scheme, the present invention can also do following improvement.
Further, on described vertical shaft, cover has disk body lid.
Further, described vertical shaft and described disk body lid are all connected on disk body by plus screw and plain washer, and all can rotate on described disk body.
Further, described vertical shaft upper end is fixed with detachable handle.
Further, described detachable handle is fixed on described vertical shaft upper end by plus screw.
Further, described Z-shaped water jet pipe fitting comprises straight tube and is connected to straight tube two ends and along centrosymmetric two elbows of described straight tube.
Further, the angle between described elbow and described straight tube is adjustable.
Further, described nozzle is a kind of receipts footpath formula nozzle.
Further, described non-metal kind frictional disk is nylon-type frictional disk, resinae frictional disk or diamond dust class frictional disk.
The invention has the beneficial effects as follows: the present invention utilizes a kind of mesolow water jet for power drive rotation non-metal kind frictional disk, polishing operation is carried out to the arm place that is beyond one's reach in the end that it can be directly connected to cavitation cleaning device, detachable handle also can be installed polishing operation is carried out to copper propeller etc., reach cleaning, polishing is synchronously carried out, operating efficiency is high, easy and simple to handle, naval vessel dissimilar under can be used for various environment, offshore oil platform, harbour, the polishing of pipeline and various convex-concave surface metal object, reach rust cleaning, paint removal, polishing, dust-proof, the object of high-efficiency cleaning.The present invention specifically has the advantage of the following aspects:
One, the efficiency of polishing is high, polisher is with power swivel, be configured with two and receive footpath special nozzle, hydrodynamic force produces jet by the angle of setting with receipts footpath special nozzle, Z-shaped water jet pipe fitting is rotated, clean burnishing surface, water jet drives non-metal kind frictional disk to carry out polishing to burnishing surface simultaneously, improves polishing efficiency.
Two, safe and reliable during work, polisher jet pressure is little, and underwater operation pressure is 0-15MPa, can not cause danger to user, ensures the safety of personnel under water.
Three, work time protection of the environment, water jet polisher under water operation time, can not the pollutants such as dust be produced, protect environment.
Four, the scope of polishing is wide, the polishing of naval vessel, offshore oil platform, harbour, pipeline and various convex-concave surface metal object that water jet polisher is dissimilar under can be used for various environment.
Five, polishing accuracy is high, under the effect of pressure-regulating valve, the rotary speed of power swivel and corresponding abrasive material can be regulated arbitrarily, and can according to burnishing surface material, pollution level, select the non-metal kind frictional disk of different model, make the polishing requirement that body surface reaches different.
Six, when carrying out polishing engineering under water, a few group job can be carried out simultaneously, saving time.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of Combined water Jet Polishing device of the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1, flow control valve, 2, vertical shaft, 3, disk body, 4, power swivel, 5, Z-shaped water jet pipe fitting, 6, nozzle, 7, inserted chuck, 8, non-metal kind frictional disk, 9, disk body cover, 10, detachable handle.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 1, the Combined water Jet Polishing device described in the present embodiment comprises flow control valve 1, vertical shaft 2, disk body 3, power swivel 4, Z-shaped water jet pipe fitting 5, nozzle 6, inserted chuck 7 and non-metal kind frictional disk 8; Described flow control valve 1 is threaded connection the side of vertical shaft 2, and described vertical shaft 2 is connected on described disk body 3; Described power swivel 4 is located in described disk body 3, and is connected by the lower end of roller bearing with vertical shaft 2; The middle part of described Z-shaped water jet pipe fitting 5 is welded on power swivel 4, and is connected with described vertical shaft 2, and two ends of described Z-shaped water jet pipe fitting 5 connect a nozzle 6 respectively by screw thread; Described inserted chuck 7 is connected with power swivel 4 by screw thread, and non-metal kind frictional disk 8 is fixed on the centre of inserted chuck 6 and power swivel 4.
In addition, on described vertical shaft 2, cover has disk body lid 9, and described vertical shaft 2 and described disk body lid 9 are all connected on disk body 3 by plus screw and plain washer, and all can rotate on described disk body 3.
Described vertical shaft 2 upper end is fixed with detachable handle 10 by plus screw.
Described Z-shaped water jet pipe fitting 5 comprises straight tube and is connected to straight tube two ends and along centrosymmetric two elbows of described straight tube, and the angle angle between described elbow and described straight tube is adjustable.Therefore, known, described Z-shaped water jet pipe fitting 5 criteria of right and wrong is Z-shaped, and is different Z-shaped according to the straight angle angle between elbow from straight tube, as shape.
Described nozzle 6 adopts receives footpath formula special nozzle.
Described non-metal kind frictional disk 8 is nylon-type frictional disk, resinae frictional disk or diamond dust class frictional disk, and is not limited to this few class frictional disk.
Based on said structure, the operation principle of the present embodiment is:
Current pressurize through power pump station, form the water jet of certain pressure, flow through flow control valve 1 and vertical shaft 2, then through Z-shaped water jet pipe fitting 5, finally spray from two nozzles 6.The nozzle of the present embodiment between 90 °-180 ° in form the angle jet of two strands of certain angles and shearing force.During operation, these two strands of fluidic vectoring thrust turning moment, drive the non-metal kind frictional disk 8 on inserted chuck 7 by power swivel 4 and rotate work done together with the reciprocal water jet of receipts footpath special nozzle 6, be equipped with after receiving footpath special nozzle, form cavitation bubble jet to clean acting surface, non-metal kind frictional disk 8 pairs of acting surfaces carry out polishing simultaneously.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. a Combined water Jet Polishing device, it is characterized in that, comprise flow control valve (1), vertical shaft (2), disk body (3), power swivel (4), Z-shaped water jet pipe fitting (5), nozzle (6), inserted chuck (7) and non-metal kind frictional disk (8);
Described flow control valve (1) is threaded connection the side of described vertical shaft (2), and described vertical shaft (2) is connected on described disk body (3);
Described power swivel (4) is located in described disk body (3), and is connected by the lower end of roller bearing with vertical shaft (2);
The middle part of described Z-shaped water jet pipe fitting (5) is welded on power swivel (4), and be connected with described vertical shaft (2), two ends of described Z-shaped water jet pipe fitting (5) connect a nozzle (6) respectively by screw thread;
Described inserted chuck (7) is connected with power swivel (4) by screw thread, and non-metal kind frictional disk (8) is fixed on the centre of inserted chuck (7) and power swivel (4);
Described Z-shaped water jet pipe fitting (5) comprises straight tube and is connected to straight tube two ends and along centrosymmetric two elbows of described straight tube;
Angle between described elbow and described straight tube is adjustable;
The upper cover of described vertical shaft (2) has disk body lid (9).
2. a kind of Combined water Jet Polishing device according to claim 1, it is characterized in that, described vertical shaft (2) and described disk body lid (9) are all connected on disk body (3) by plus screw and plain washer, and all can in the upper rotation of described disk body (3).
3. a kind of Combined water Jet Polishing device according to claim 1, it is characterized in that, described vertical shaft (2) upper end is fixed with detachable handle (10).
4. a kind of Combined water Jet Polishing device according to claim 3, it is characterized in that, described detachable handle (10) is fixed on described vertical shaft (2) upper end by plus screw.
5. a kind of Combined water Jet Polishing device according to claim 1, is characterized in that, described nozzle (6) is a kind of receipts footpath formula nozzle.
6. a kind of Combined water Jet Polishing device according to claim 1, is characterized in that, described non-metal kind frictional disk (8) is nylon-type frictional disk, resinae frictional disk or diamond dust class frictional disk.
CN201310009391.9A 2013-01-10 2013-01-10 A kind of Combined water Jet Polishing device Active CN103100983B (en)

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CN201310009391.9A CN103100983B (en) 2013-01-10 2013-01-10 A kind of Combined water Jet Polishing device

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Application Number Priority Date Filing Date Title
CN201310009391.9A CN103100983B (en) 2013-01-10 2013-01-10 A kind of Combined water Jet Polishing device

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CN103100983B true CN103100983B (en) 2016-02-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104625969B (en) * 2015-02-09 2017-06-30 合肥工业大学 Compressor opening cover dismounting equipment and its control method based on ultra-high pressure water fluid jet
CN112407179B (en) * 2020-12-10 2021-12-07 江苏科技大学 Underwater cleaning device for marine equipment and cleaning control method thereof
CN114541195B (en) * 2022-04-25 2022-08-16 中铁第四勘察设计院集团有限公司 Abrasive water jet polishing system and method based on multi-axis drive control

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86206312U (en) * 1986-08-26 1987-05-13 中国矿业学院 Rotary spraying head with two nozzles
RU2155698C1 (en) * 1999-10-19 2000-09-10 Ватутин Анатолий Александрович Device for underwater hydrodynamic cleaning of surfaces
US20020179129A1 (en) * 2001-05-30 2002-12-05 The United States Of America Represented By The Localized acidic underwater surface cleaning apparatus
CN201862492U (en) * 2010-12-03 2011-06-15 中国船舶重工集团公司第七一○研究所 Unpowered rotatable cavitation jet nozzle
CN202244019U (en) * 2011-09-09 2012-05-30 海南绿航水下清洗科技有限公司 Underwater cleaning and polishing device
CN203031472U (en) * 2013-01-10 2013-07-03 中国海洋工程公司 Combined type water jet polisher

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2623342Y (en) * 2003-04-16 2004-07-07 北京胜科翔机电设备有限公司 Rotatable water ejecting device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86206312U (en) * 1986-08-26 1987-05-13 中国矿业学院 Rotary spraying head with two nozzles
RU2155698C1 (en) * 1999-10-19 2000-09-10 Ватутин Анатолий Александрович Device for underwater hydrodynamic cleaning of surfaces
US20020179129A1 (en) * 2001-05-30 2002-12-05 The United States Of America Represented By The Localized acidic underwater surface cleaning apparatus
CN201862492U (en) * 2010-12-03 2011-06-15 中国船舶重工集团公司第七一○研究所 Unpowered rotatable cavitation jet nozzle
CN202244019U (en) * 2011-09-09 2012-05-30 海南绿航水下清洗科技有限公司 Underwater cleaning and polishing device
CN203031472U (en) * 2013-01-10 2013-07-03 中国海洋工程公司 Combined type water jet polisher

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