WO2022120561A1 - 一种具有病毒富集功能的水溶凝胶膜及其制备方法和应用 - Google Patents

一种具有病毒富集功能的水溶凝胶膜及其制备方法和应用 Download PDF

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WO2022120561A1
WO2022120561A1 PCT/CN2020/134495 CN2020134495W WO2022120561A1 WO 2022120561 A1 WO2022120561 A1 WO 2022120561A1 CN 2020134495 W CN2020134495 W CN 2020134495W WO 2022120561 A1 WO2022120561 A1 WO 2022120561A1
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chitosan
water
film
additive
preparation
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PCT/CN2020/134495
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French (fr)
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喻学锋
万鹏
周文华
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深圳先进技术研究院
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D65/00Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
    • B01D65/10Testing of membranes or membrane apparatus; Detecting or repairing leaks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/74Natural macromolecular material or derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L5/00Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
    • C08L5/08Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof

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  • the present invention relates to a hydrosol membrane with virus enrichment function.
  • the pandemic of the virus has had a huge impact on people's physical health and psychology.
  • Some viruses have a long incubation period.
  • the new coronavirus is also highly contagious during the incubation period. It can be transmitted through contact and air. The virus can survive outside for several days without drugs. Treatment has a long course of disease, many severe cases, runs on medical resources and can bring down the medical system of a region.
  • Viral RNA can exist on particulate matter in the outdoor air, the virus can cluster with outdoor fine particulate matter, and by reducing the diffusion coefficient, the persistence of the virus in the atmosphere is enhanced.
  • the virus can be transmitted through fine particles in the air, and the infected person will spread the virus when coughing, sneezing, talking or even breathing. Therefore, the detection of the virus in the air is particularly important for the prevention and treatment of the virus.
  • Airborne microbial samplers can be summarized into: 1 Anderson solid impact sampler; 2 centrifugal sampler; 3 liquid impact sampler; 4 cyclone sampler; 5 large-capacity electrostatic sedimentation sampler; 6 filter sampling device.
  • the solid impact and filter methods are mostly used and are superior to other collection methods.
  • the filter collection combined with the polymerase chain reaction (PCR) detection method has more advantages than the traditional impact sampler combined with the cell culture method.
  • the filter sampler can collect samples for a long time (>30h) and can sample multiple times on site, while the impact sampler is not suitable for low temperature and long time collection, nor is it suitable for multiple sampling on site.
  • the purpose of the present invention is to provide a hydrosol gel membrane with a virus enrichment function
  • the gel membrane has a 3D network structure, the membrane pores are dense and transparent, and has an efficient virus enrichment capability, and can be used in an aqueous solution. dissolves rapidly.
  • One aspect of the present invention provides a method for preparing a water-soluble chitosan film, comprising the following steps:
  • chitosan salt solution chitosan is reacted with an acidic solution, and a filtrate is obtained, which is dried to obtain chitosan salt powder;
  • the additive A is a plasticizer, and the additive B is a surfactant;
  • the coagulation liquid is selected from one or both of lower alcohol or acetone, preferably, the lower alcohol is selected from one or both of methanol, glycerol, ethanol, ethylene glycol, isopropanol, and tert-butanol. one or more combinations.
  • the acidic solution is selected from the mixed solution of inorganic acid and lower alcohol, preferably, the inorganic acid is selected from hydrochloric acid, sulfuric acid or nitric acid; the lower alcohol is selected from methanol, glycerol, ethanol, ethyl alcohol A combination of one or more of glycol, isopropanol, tert-butanol.
  • the volume ratio of the inorganic acid to the lower alcohol is 1-2:3-5.
  • the acidic solution is selected from a mixture of hydrochloric acid and ethanol.
  • the additive A is one or a combination of glycerol, ethylene glycol, polyethylene glycol, and propylene glycol.
  • the additive B is cetyltriethylammonium bromide (CTAB), stearic acid, sodium dodecylbenzenesulfonate, lecithin, span, Tween, One or more of betaine and fatty acid glycerides.
  • CTAB cetyltriethylammonium bromide
  • stearic acid sodium dodecylbenzenesulfonate
  • lecithin lecithin
  • span span
  • Tween One or more of betaine and fatty acid glycerides.
  • the concentration of the urea solution is 0.1-2wt%, preferably 0.8-1.2wt%.
  • the concentration of the additive A in the casting liquid is 0.1-10 wt%.
  • the concentration of additive B in the casting liquid is 0.1-8 wt%.
  • the concentration of the chitosan salt in the casting liquid is 0.1-10 wt%.
  • the method for forming the film in step 3) is selected from blade coating, spray coating or casting.
  • Another aspect of the present invention provides the water-soluble chitosan film obtained by the above preparation method.
  • the water-soluble chitosan film has a structure of layer-by-layer stacking of membrane pores.
  • Another aspect of the present invention provides an air filter device or component, which comprises the water-soluble chitosan membrane of the present invention as a filter material.
  • Another aspect of the present invention provides the use of the water-soluble chitosan membrane as a filter material, preferably as a filter material for microorganisms in the air.
  • Another aspect of the present invention provides a method for filtering and separating microorganisms, comprising the steps of:
  • a method for detecting microorganisms in the air comprising the steps of:
  • step iii) using the microorganism solution in step ii) for qualitative or quantitative detection.
  • the microorganisms are selected from viruses, bacteria or fungi.
  • the qualitative or quantitative detection includes culturing the microorganism, or directly detecting the nucleic acid of the microorganism.
  • the traditional filter membrane uses a cellulose filter membrane, which is insoluble in water, because the virus particles are small and easy to be caught in the membrane gap, resulting in difficult elution, resulting in low actual detection sensitivity and difficult operation.
  • the hydrosol membrane is directly dissolved in water after intercepting and enriching the virus, which can subvert the traditional filtration and elution mode, and use all the retained virus for detection, which greatly improves the detection sensitivity.
  • this is also the first application of chitosan film in the field of virus (including but not limited to 2019-nCoV) enrichment and detection, which has good application prospects.
  • the preparation process of the chitosan filter membrane of the present invention is simple, it has a 3D network structure, the membrane pores are dense and transparent, and it has efficient virus enrichment ability, and can be rapidly dissolved in an aqueous solution at the same time.
  • Example 1 is a photo of the hydrosol membrane with virus enrichment function in Example 1 of the present invention; it can be seen from the figure that the surface of the hydrosol membrane is relatively flat.
  • Example 2 is an electron microscope photo of the hydrosol membrane with virus enrichment function in Example 1 of the present invention; it can be seen from the figure that both sides of the hydrosol membrane have pores with a three-dimensional network structure, and the membrane pores are transparent.
  • Example 3 is a comparison diagram of the hydrosol gel membrane with virus enrichment function in deionized water for two minutes before and after water solubility in Example 1 of the present invention; it can be seen from the figure that the hydrosol gel membrane is in deionized water It can be completely dissolved in water.
  • the glass plate containing the gel film into the coagulation liquid for replacement (>24h) to obtain a chitosan wet film;
  • the coagulation liquid is an alcohol solvent;
  • Example 2 The same method as in Example 1 was adopted, except that the additive A was polyethylene glycol, the concentration of the additive A was 2 wt %, the additive B was stearic acid, and the concentration of the additive B was 6 wt %. Hydrosol gel films can also be prepared.
  • Example 2 The same method as in Example 1 was adopted, except that the additive A was ethylene glycol, the concentration of additive A was 7 wt%, and the concentration of additive B was betaine, and the concentration of additive B was 1 wt%. Hydrosol gel films can also be prepared.
  • the aqueous solution of dissolving the water-soluble membrane is extracted using nano-magnetic beads, and the nucleic acid in the aqueous solution dissolved in the water-soluble membrane is detected by automatic amplification and detection of the viral nucleic acid extraction product based on RT-PCR technology.

Abstract

一种具有病毒富集功能的水溶凝胶膜及其制备方法和应用,具体公开了所述壳聚糖水溶性膜的制备方法,其包括以下步骤:1)壳聚糖盐溶液的制备:将壳聚糖与酸性溶液反应,并获得滤液,将干燥得到壳聚糖盐粉末;2)铸膜液的制备:将壳聚糖盐粉末与尿素溶液混合,加入添加剂A和添加剂B,得到铸膜液;3)将铸膜液制成膜;4)以凝固液固定所述膜;5)将固定后的膜冻干,得到壳聚糖水溶性膜;其中,所述添加剂A为增塑剂,添加剂B为表面活性剂;所述凝固液选自低级醇或丙酮中的一种或两种。所述水溶凝胶膜颠覆了现有技术中对于空气中富集检测领域的方法,无需过滤。

Description

一种具有病毒富集功能的水溶凝胶膜及其制备方法和应用 技术领域
本发明涉及一种具有病毒富集功能的水溶凝胶膜。
背景技术
病毒的大流行对人们的身体健康以及心理造成了巨大影响,有些病毒潜伏期长,例如新冠病毒在潜伏期也极具传染性,接触和空气都能传播,病毒能在外界存活数天,没有药物能治疗,病程长、重症多、挤兑医疗资源并能拖垮一个地区的医疗系统。
病毒RNA可以存在于室外空气中的颗粒物上,病毒可以与室外细颗粒物成簇,并且通过降低扩散系数,增强病毒在大气中的持久性。病毒可通过空气中的细小颗粒物传播,感染者在咳嗽、打喷嚏、说话甚至呼吸状态下都会传播病毒,因此对空气中病毒的检测对病毒的防治尤为重要。
空气中微生物采样器归纳起来可分为:①安德森固体撞击式采样器;②离心式采样器;③液体冲击式采样器;④气旋式采样器;⑤大容量静电沉降采样器;⑥过滤式采样器。目前以固体撞击式和过滤式居多并优于其它采集方式,然而,过滤器收集结合聚合酶链式反应(PCR)的检测方法相对于传统的撞击式采样器结合细胞培养的方法更具优势,过滤式采样器可以进行长时间(>30h)的样品收集,可现场多次采样,而撞击式采样器不适于低温和长时间收集,也不适用现场多次采样。
普通的过滤式滤膜采用纤维素类滤膜不可水溶,因为病毒颗粒较小容易夹在膜缝隙中,造成洗脱困难,导致实际检测灵敏度不高且操作难度大。因此,若能采用水溶性膜,在截留富集病毒之后直接溶于水,则可以颠覆传统过滤洗脱模式,将截留下的病毒全部用于检测,极大地提高检测灵敏度。
发明内容
有鉴于此,本发明目的在于提供一种具有病毒富集功能的水溶凝胶膜,该凝胶膜具有3D网络结构,膜孔致密且通透,具有高效的病毒富集能力,同时可以在水溶液中迅速溶解。
本发明一个方面提供了一种壳聚糖水溶性膜的制备方法,其包括以下步骤:
1)壳聚糖盐溶液的制备:将壳聚糖与酸性溶液反应,并获得滤液,将干燥得到壳聚糖盐粉末;
2)铸膜液的制备:将壳聚糖盐粉末与尿素溶液混合,加入添加剂A和添加剂B,得到铸 膜液;
3)将铸膜液制成膜;
4)以凝固液固定所述膜;
5)将固定后的膜冻干,得到壳聚糖水溶性膜;
其中,所述添加剂A为增塑剂,添加剂B为表面活性剂;
所述凝固液选自低级醇或丙酮中的一种或两种,优选地,所述的低级醇选自甲醇、丙三醇、乙醇、乙二醇、异丙醇、叔丁醇中的一种或多种的组合。
在本发明的技术方案中,所述的酸性溶液选自无机酸与低级醇的混合溶液,优选地,无机酸选自盐酸、硫酸或硝酸;低级醇选自甲醇、丙三醇、乙醇、乙二醇、异丙醇、叔丁醇中的一种或多种的组合。在一些优选的实施方案中,所述无机酸与低级醇体积比为1~2∶3~5。在一个优选的实施例中,所述的酸性溶液选自盐酸与乙醇的混合物。
在本发明的技术方案中,所述的添加剂A是甘油、乙二醇、聚乙二醇、丙二醇中的一种或几种的组合。
在本发明的技术方案中,所述的添加剂B为十六烷基三乙基溴化铵(CTAB)、硬脂酸、十二烷基苯磺酸钠、卵磷脂、司班、吐温、甜菜碱、脂肪酸甘油酯中的一种或几种。
在本发明的技术方案中,尿素溶液的浓度为0.1-2wt%,优选为0.8-1.2wt%。
在本发明的技术方案中,铸膜液中添加剂A的浓度为0.1-10wt%。
在本发明的技术方案中,铸膜液中添加剂B的浓度为0.1-8wt%。
在本发明的技术方案中,铸膜液中壳聚糖盐的浓度为0.1-10wt%。
在本发明的技术方案中,步骤3)中制成膜的方法选自刮涂、喷涂或流延。
本发明另一个方面提供了上述制备方法获得的壳聚糖水溶性膜。
在本发明的技术方案中,所述的壳聚糖水溶性膜内部具有膜孔通透层层堆叠的结构。
本发明再一个方面提供了一种空气过滤装置或部件,其中包含本发明所述的壳聚糖水溶性膜作为过滤材料。
本发明再一个方面提供了壳聚糖水溶性膜作为过滤材料的用途,优选作为空气中微生物过滤材料的用途。
本发明再一个方面提供了一种过滤分离微生物的方法,其中包括以下步骤:
i)以本发明所述的壳聚糖水溶性膜作为过滤材料过滤空气中的微生物;
ii)将壳聚糖水溶性膜溶解,然后获得微生物的溶液。
一种检测空气中微生物的方法,其中包括以下步骤:
i)以权利要求6所述的壳聚糖水溶性膜作为过滤材料过滤空气中的微生物;
ii)将壳聚糖水溶性膜溶解,然后获得富集的微生物溶液;
iii)将步骤ii)中的微生物溶液用于定性或定量检测。
在本发明的技术方案中,所述的微生物选自病毒、细菌或真菌。
在本发明的技术方案中,所述定性或定量检测包括对于微生物的培养,或直接检测微生物的核酸。
有益效果
1)传统的过滤式滤膜采用纤维素类滤膜不可水溶,因为病毒颗粒较小容易夹在膜缝隙中,造成洗脱困难,导致实际检测灵敏度不高且操作难度大。水溶凝胶膜在截留富集病毒之后直接溶于水,则可以颠覆传统过滤洗脱模式,将截留下的病毒全部用于检测,极大地提高检测灵敏度。而且,这也是壳聚糖膜首次应用于病毒(包括并不仅限于新冠病毒)富集检测领域,具有很好的应用前景。
2)本发明的壳聚糖滤膜制备工艺简单,其具有3D网络结构,膜孔致密且通透,具有高效的病毒富集能力,同时可以在水溶液中迅速溶解。
附图说明
图1为本发明实施例一中具有病毒富集功能的水溶凝胶膜照片;从图中可以看出水溶凝胶膜表面较为平整。
图2为本发明实施例一中具有病毒富集功能的水溶凝胶膜电镜照片;从图中可以看出水溶凝胶膜两面都具有三维网络结构的孔,且膜孔通透。
图3为本发明实施例一中具有病毒富集功能的水溶凝胶膜在去离子水中两分钟前后情况,水溶前和水溶后的对比图;从图中可以看出水溶凝胶膜在去离子水中可以完全彻底溶解。
具体实施方式
为了使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式做详细的说明,但不能理解为对本发明的可实施范围的限定。
实施例1制备水溶凝胶膜
1)将196g壳聚糖粉末与784mL盐酸乙醇溶液(盐酸溶液与乙醇体积比1.5∶4)混合均匀,搅拌反应2h,过滤得滤液575mL和滤渣262.5g,所述滤液备用,用500mL乙醇洗涤所述滤渣,合并滤液后65℃真空干燥箱中烘干、粉碎至80目,得到壳聚糖盐酸盐219g。
2)取上述制备得到的壳聚糖盐酸盐溶于1%的尿素水溶液中形成壳聚糖盐酸盐浓度为5wt%的混合溶液,随后加入适量添加剂A、添加剂B,使添加剂A浓度为5wt%,添加剂B的浓度为4wt%,强力搅拌0.5~3h,得到铸膜液;所述的添加剂A是甘油;所述的添加剂B为CTAB。
3)将上述铸膜液倒在玻璃板上刮制成膜;
4)将含有凝胶膜的玻璃板放入凝固液中进行置换(>24h),得到壳聚糖湿膜;所述凝固液是醇溶剂;
5)将得到的壳聚糖湿膜冻干(>24h),即可得到具有病毒富集功能的水溶凝胶膜。
实施例2制备水溶凝胶膜
采用和实施例1相同的方法,区别仅在于盐酸溶液与乙醇体积比1∶5。也能够制备得到水溶凝胶膜。
实施例3制备水溶凝胶膜
采用和实施例1相同的方法,区别仅在添加剂A为聚乙二醇,添加剂A浓度为2wt%,添加剂B为硬脂酸,添加剂B的浓度为6wt%。也能够制备得到水溶凝胶膜。
实施例4制备水溶凝胶膜
采用和实施例1相同的方法,区别仅在添加剂A为乙二醇,添加剂A浓度为7wt%,,添加剂B为甜菜碱,添加剂B的浓度为1wt%。也能够制备得到水溶凝胶膜。
实施例5病毒富集实验
1)消毒灭菌,开始抽滤实验前,将实验仪器(抽吸泵表面、雾化器、烧杯)用75%酒精消毒烘干;
2)根据实验需求,选择不同浓度假病毒样(5-10mL)放入雾化器中,选择实施例1-4中的任意一种水溶凝胶膜固定在抽吸泵上;
3)将抽吸泵置于雾化系统中,关闭顶盖以形成密闭空间,开启雾化器,工作1~5min,以保证雾化系统中水雾分布均匀;
4)接通抽吸泵电源,根据不同需求,抽滤不同时长(1~60min);
5)抽滤结束,将抽吸泵取出,卸下水溶膜溶解于去离子水中;
6)核酸检测溶解水溶膜的水溶液。使用纳米磁珠对水溶液中的病毒核酸进行提取,针对病毒核酸提取产物基于RT-PCR技术自动化扩增检测溶解水溶膜的水溶液中的核酸。

Claims (10)

  1. 一种壳聚糖水溶性膜的制备方法,其包括以下步骤:
    1)壳聚糖盐溶液的制备:将壳聚糖与酸性溶液反应,并获得滤液,将干燥得到壳聚糖盐粉末;
    2)铸膜液的制备:将壳聚糖盐粉末与尿素溶液混合,加入添加剂A和添加剂B,得到铸膜液;
    3)将铸膜液制成膜;
    4)以凝固液固定所述膜;
    5)将固定后的膜冻干,得到壳聚糖水溶性膜;
    其中,所述添加剂A为增塑剂,添加剂B为表面活性剂;所述凝固液选自低级醇或丙酮中的一种或两种;
    优选地,铸膜液中壳聚糖盐的浓度为0.1-10wt%。
  2. 根据权利要求1所述的制备方法,所述的添加剂A是甘油、乙二醇、聚乙二醇、丙二醇中的一种或几种的组合;优选地,铸膜液中添加剂A的浓度为0.1-10wt%。
  3. 根据权利要求1所述的制备方法,所述的添加剂B为十六烷基三乙基溴化铵(CTAB)、硬脂酸,十二烷基苯磺酸钠、卵磷脂、司班、吐温、甜菜碱、脂肪酸甘油酯中的一种或几种;优选地,铸膜液中添加剂B的浓度为0.1-8t%。
  4. 根据权利要求1所述的制备方法,所述的酸性溶液选自无机酸与低级醇的混合溶液,优选地,无机酸选自盐酸、硫酸或硝酸;低级醇选自甲醇、丙三醇、乙醇、乙二醇、异丙醇、叔丁醇中的一种或多种的组合;优选地,所述无机酸与低级醇体积比为1-2∶3-5。
  5. 根据权利要求1所述的制备方法,步骤3)中制成膜的方法选自刮涂、喷涂或流延。
  6. 根据权利要求1-5任一项所述的制备方法获得的壳聚糖水溶性膜,壳聚糖水溶性膜内部具有膜孔通透层层堆叠的结构。
  7. 一种空气过滤装置或部件,其中包含权利要求6所述的壳聚糖水溶性膜作为过滤材料。
  8. 权利要求6所述的壳聚糖水溶性膜作为空气过滤材料的用途。
  9. 一种过滤分离空气中微生物的方法,其中包括以下步骤:
    i)以权利要求6所述的壳聚糖水溶性膜作为过滤材料过滤空气中的微生物;
    ii)将壳聚糖水溶性膜溶解,然后获得富集的微生物的溶液;
    优选地;所述的微生物选自病毒、细菌或真菌。
  10. 一种检测空气中微生物的方法,其中包括以下步骤:
    i)以权利要求6所述的壳聚糖水溶性膜作为过滤材料过滤空气中的微生物;
    ii)将壳聚糖水溶性膜溶解,然后获得富集的微生物溶液;
    iii)将步骤ii)中的微生物溶液用于定性或定量检测;
    优选地;所述的微生物选自病毒、细菌或真菌。
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