WO2022116564A1 - 一种mems探针激光刻蚀方法 - Google Patents
一种mems探针激光刻蚀方法 Download PDFInfo
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- WO2022116564A1 WO2022116564A1 PCT/CN2021/108764 CN2021108764W WO2022116564A1 WO 2022116564 A1 WO2022116564 A1 WO 2022116564A1 CN 2021108764 W CN2021108764 W CN 2021108764W WO 2022116564 A1 WO2022116564 A1 WO 2022116564A1
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- 239000000523 sample Substances 0.000 title claims abstract description 114
- 238000010329 laser etching Methods 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 58
- 238000005530 etching Methods 0.000 claims abstract description 55
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
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- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
- B23K26/046—Automatically focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0652—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
- B23K26/0861—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane in at least in three axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06733—Geometry aspects
- G01R1/06744—Microprobes, i.e. having dimensions as IC details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R3/00—Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the invention relates to a MEMS probe laser etching method, which belongs to the technical field of semiconductor processing and testing.
- the probe card is a test interface used to test bare chips. By directly contacting the probes on the probe card with the pads or bumps on the IC chip, the signal of the IC chip is drawn, and then the IC chip is written with the test instrument. Input the test signal, and then realize the test before the IC chip is packaged.
- probe One of the core structures of the probe card is the probe. At present, the most widely used methods for making probes are bottom-up and top-down.
- CN201010000429.2 a micro-probe structure and a manufacturing method thereof, using the lithography, electroplating, planarization and etching techniques of the semiconductor manufacturing process, and replacing the electroplating of the second sacrificial layer metal with a polymer, on a substrate with space conversion
- a micro-metal structure with two or more layers is formed successively, thereby obtaining a micro-probe structure with more than two layers of the micro-metal structure.
- each layer of the micro-metal structure is composed of a material
- the More than two layers of micro-metal structures can be composed of the same material and/or different materials.
- the micro-probe structure made by the above-mentioned micro-probe structure manufacturing method has the structural design of strengthening the cantilever beam, is suitable for the components used for testing various electronic components, can be used as the test head of the probe card, and effectively increases the Test bandwidth, reduce spacing, and improve side-by-side testing capabilities.
- an electroplating process for a probe for an electrical connector comprising the following processing steps: step A, pre-treating the probe to remove oil stains; step B, activating the probe to activate the oxide film on the surface of the probe; Step C, plating a layer of copper film plating on the surface of the probe; Step D, plating a layer of gold film plating on the surface of the copper film plating; Step E, plating a layer of ruthenium film plating on the surface of the gold film plating; Step F, Post-treatment is performed on the surface of the ruthenium film coating, and the surface is sealed, washed and dried.
- the electroplating process has the advantages of low raw material cost, low processing difficulty, low production cost, and can meet the high requirements of the appearance quality of electrical connector products.
- the pre-treated voltage-equalizing electrode probe is put into an electroplating solution for platinum-plating treatment, and the components of the electroplating solution are It is: sodium tetrachloroplatinate or sodium chloroplatinate, disodium ethylenediaminetetraacetate or tetrasodium ethylenediaminetetraacetate; the equalizing electrode probe is used as the working electrode, the ring platinum sheet is used as the counter electrode, and the The voltage-equalizing electrode probe is placed in the middle of the ring-shaped platinum plate; under the appropriate temperature of the plating solution, pH value of the plating solution and electroplating current, the plating layer on the surface of the voltage-equalizing electrode probe is made to a fixed thickness.
- the electroplating process is simple and easy to control.
- the chelating agent in the electroplating solution is used to limit the activity of platinum ions and their diffusion coefficient in the electroplating solution, thereby controlling the reduction reaction speed of platinum, and then controlling the surface finish of the platinum deposition layer to achieve a mirror surface.
- the bottom-up electroplating process uses a large number of chemical raw materials, it will cause environmental problems. More importantly, the electroplating accuracy is not easy to control, and it is extremely difficult to manufacture micron or even sub-micron probes.
- the probe tape to be processed is bonded to the surface of the wafer, and then a photoresist mask is prepared by a photolithography process, and then a dry or wet process is used for etching, which can realize the fabrication of small-sized and high-precision probes.
- a photoresist mask is prepared by a photolithography process, and then a dry or wet process is used for etching, which can realize the fabrication of small-sized and high-precision probes.
- the cost of the process equipment used in this process will increase exponentially. Therefore, the production cost of small-size and high-precision probes is extremely high.
- the present invention discloses a MEMS probe laser etching method, and with the MEMS probe laser etching device of the present invention, not only the etching precision is higher, but also the etching distance can be continuously adjusted.
- a MEMS probe laser etching device according to the propagation direction of light, an arc light source, a spiral through slot plate, a straight through slot plate, an objective lens, a single crystal silicon wafer and a four-dimensional stage are arranged in sequence;
- the distance from each point of the arc-shaped light source to the center of the objective lens is the same, that is, the shape of the arc-shaped light source is a circular arc with the center of the objective lens as the center of the circle; the tangent of each point of the arc-shaped light source is perpendicular to the line connecting the point to the center of the objective lens;
- the helical through-groove plate comprises a first base plate with a helical through-groove and a first side edge with an annular cross-section.
- the outer surface of the side edge is provided with teeth to form a gear structure.
- the line satisfies the following relationship:
- l 0 is the maximum distance between the helical line and the center of the first base plate, and when the distance from the intersection of the spiral through groove and the straight through groove to the center of the first base plate is the maximum distance, the position of the first base plate is defined as the initial position;
- k is a coefficient with a dimension of length/radian, ⁇ is a radian, and l( ⁇ ) represents the distance from the intersection of the spiral through groove and the straight through groove to the center of the first base plate after the helix rotates ⁇ from the initial position;
- the straight through-slot plate comprises a second bottom plate with a straight through-slot and a second side edge with an annular cross-section, the inner diameter of the second side edge is larger than the outer diameter of the first side edge, the The upper surface of the second base plate is in close contact with the lower surface of the first base plate;
- the upper surface of the single crystal silicon wafer and the second bottom plate are respectively located on the image plane and the object plane of the objective lens, and the single crystal silicon wafer can complete four-dimensional motion under the bearing of the four-dimensional stage;
- the four-dimensional stage can complete three-dimensional translation and one-dimensional rotation, and the rotation is performed in the plane determined by the arc light source and the optical axis.
- a scraper is arranged around the straight through groove of the second base plate, and a plurality of annular grooves concentric with the second base plate are arranged on the upper surface of the second base plate.
- the scraper around the straight through groove; the upper surface of the second bottom plate is also provided with a straight groove in the radial direction, the annular groove and the straight groove are cross-connected, and the annular groove and the straight groove are filled with lubricating oil, and the lubricating oil flows from the first Drop between the side and the second side.
- the first side is externally meshed with a gear, the gear is controlled to rotate by a motor, the motor is connected to a controller, and the controller is connected to a four-dimensional stage.
- a transmission structure is formed between the first side and the gear.
- Pinhole structure for MEMS probe laser etching device including spiral through-slotted plate and straight through-slotted plate;
- the helical through-groove plate comprises a first base plate with a helical through-groove and a first side edge with an annular cross-section.
- the outer surface of the side edge is provided with teeth to form a gear structure.
- the line satisfies the following relationship:
- l 0 is the maximum distance between the helical line and the center of the first base plate, and when the distance from the intersection of the spiral through groove and the straight through groove to the center of the first base plate is the maximum distance, the position of the first base plate is defined as the initial position;
- k is a coefficient with a dimension of length/radian, ⁇ is a radian, and l( ⁇ ) represents the distance from the intersection of the spiral through groove and the straight through groove to the center of the first base plate after the helix rotates ⁇ from the initial position;
- the straight through-slot plate comprises a second bottom plate with a straight through-slot and a second side edge with an annular cross-section, the inner diameter of the second side edge is larger than the outer diameter of the first side edge, the The upper surface of the second base plate is in close contact with the lower surface of the first base plate;
- the upper surface of the single crystal silicon wafer and the second base plate are respectively located on the image plane and the object plane of the objective lens, and the single crystal silicon wafer can complete four-dimensional motion under the bearing of the four-dimensional stage;
- the four-dimensional stage can complete three-dimensional translation and one-dimensional rotation, and the rotation is performed in the plane determined by the arc light source and the optical axis.
- a MEMS probe laser etching method comprising the following steps:
- Step a parameter calculation
- the stepping angle ⁇ of the motor is obtained as:
- k is the coefficient of the length/radian dimension of the helical line of the helical through groove of the first base plate
- l 1 is the distance from the second base plate to the center of the objective lens
- l 2 is the distance from the upper surface of the single crystal silicon wafer to the center of the objective lens
- d 1 is the index circle diameter of the first side
- d 2 is the index circle diameter of the gear
- Step b initial position adjustment
- Step b1 rotate the spiral channel plate to the initial position, and move the first etching point to the optical axis; step b2, adjust the four-dimensional stage:
- l 0 is the maximum distance between the helix and the center of the first base plate
- h 1 is the thickness of the single crystal silicon wafer
- h 2 is the distance from the center of the rotation axis of the four-dimensional stage to the upper surface
- Step c laser etching
- Step d progress judgment
- Step e Adjust the 4D stage and motor
- the 4D stage moves down:
- the four-dimensional stage rotates clockwise:
- ⁇ 1 is the angle between the beam and the optical axis at the current etching point
- ⁇ 2 is the angle between the beam and the optical axis at the next etching point
- the above-mentioned MEMS probe laser etching method is applied to a MEMS probe laser etching device.
- a MEMS probe laser etching motor and a four-dimensional stage driving method the step angle of the motor is obtained from the etching distance d of a single crystal silicon wafer, the four-dimensional stage moves up or down a distance, and moves left or right a distance , turn the angle clockwise or counterclockwise.
- the etching distance of the single crystal silicon wafer is d, then:
- the stepping angle ⁇ of the motor is:
- the 4D stage rotates clockwise or counterclockwise:
- k is the coefficient of the length/radian dimension of the helical line of the helical through groove of the first base plate
- l 1 is the distance from the second base plate to the center of the objective lens
- l 2 is the distance from the upper surface of the single crystal silicon wafer to the center of the objective lens
- d 1 is the index circle diameter of the first side
- d 2 is the index circle diameter of the gear
- h 1 is the thickness of the single crystal silicon wafer
- h 2 is the distance from the center of the rotation axis of the four-dimensional stage to the upper surface
- ⁇ 1 is the angle between the beam and the optical axis at the current etching point
- ⁇ 2 is the angle between the beam and the optical axis at the next etching point
- the moving direction and rotation direction of the four-dimensional stage are determined by the rotation direction of the motor.
- the above-mentioned MEMS probe laser etching motor and four-dimensional stage driving method are applied to a MEMS probe laser etching device.
- the MEMS probe laser etching device uses an optical focal structure.
- the spiral through-slot plate is replaced by the upper-character through-slot plate
- the straight through-slot plate is replaced by the next-character through slot plate.
- replace the single crystal silicon wafer with a flat mirror of the same thickness the thickness of the first bottom plate in the above-mentioned through-slot plate and the spiral through-slot plate is the same, and the next through-slot plate and the straight through-slot plate have the same thickness.
- the thickness of the second bottom plate is the same, the thickness of the plane mirror is the same as that of the single crystal silicon wafer, and the upper surface of the upper channel plate is in close contact with the lower surface of the next channel plate; between the next channel plate and the objective lens , a prism is arranged, and an image sensor is arranged on the side edge of the prism.
- the distance from the lower surface of the next slot plate to the prism is the same as the distance from the image surface of the image sensor to the prism.
- the optical collimation method for MEMS probe laser etching device includes the following steps:
- Step a replace the components
- the spiral through-slot plate is replaced by the upper-character through-slot plate, the straight through-slot plate is replaced by the next-character through-slot plate, and the single crystal silicon wafer is replaced by a flat mirror replace;
- a prism is arranged between the channel plate and the objective lens, and an image sensor is arranged at the side edge of the prism.
- the distance from the highest point of the arc light source to the prism is the same as the image surface of the image sensor to the prism. the same distance;
- Step b Data acquisition
- the four-dimensional stage moves up and down the full range for one cycle, and obtains a series of on-focus and defocused spot images on the image sensor, and records the mapping relationship between the position of the four-dimensional stage in the up and down direction and the image;
- the spot diameter is obtained, and the mapping relationship between the position of the four-dimensional stage in the up-down direction and the spot diameter is established;
- the above-mentioned MEMS probe laser etching device uses an optical aligning method.
- step c according to the aligning and defocusing spot images obtained by the image sensor, the spot diameter is obtained. Pixels with a grayscale less than the grayscale threshold are set to 0, and pixels greater than the grayscale threshold are set to 255, and then the image obtained after processing is circularly fitted to fit a circular light spot, and finally the circular light spot is determined. spot diameter.
- the above-mentioned MEMS probe laser etching device uses an optical aligning method.
- step c according to the aligning and defocusing spot images obtained by the image sensor, the spot diameter is obtained, which is achieved by the following method: in the quasi-focusing and defocusing spot images , select a fixed area with the center of the light spot as the center, sum the grayscale values of all pixels in the fixed area, and use the reciprocal of the obtained calculation result as the diameter of the light spot.
- the shape of the arc light source is an arc with the center of the objective lens as the center of the circle.
- the tangent line of each point of the arc light source is perpendicular to the line connecting the point to the center of the objective lens, so it can provide a light beam directly irradiating the pinhole, avoiding the special structure of the present invention, which is affected by the thickness of the first base plate and the second base plate. Influenced by the uneven energy distribution of the beam at different positions, the problem of uneven etching depth is caused.
- the pinhole structure forming the point light source is composed of a spiral through-slotted plate and a straight through-slotted plate, and the pinhole position is changed by the rotation of the spiral through-slotted plate, Under this structure, the pinhole position can be continuously changed to adapt to probes with different etching pitches, and the applicability is wider; more importantly, by matching the exposure time of the arc light source and the rotation of the spiral slot plate The step angle can realize the dynamic adjustment of the etching pitch, and can etch the probes with any variable pitch.
- the etching depth can be adjusted by changing the energy of the arc light source; the etching speed can be adjusted by changing the rotational speed of the spiral through-slot plate; Meet the etching requirements under different parameters.
- the MEMS probe laser etching device of the present invention although compared with the traditional unidirectional etching method, because the light beam passes through the pinhole from the arc light source, it has different irradiation angles at different positions, but Since a four-dimensional stage is provided, and the thinking stage can be adjusted according to the etching position, vertical etching can be achieved no matter where the pinholes forming the point light source are located, thereby ensuring the etching accuracy.
- a special optical focusing structure for the MEMS probe laser etching device is also provided, and an optical focusing method for the MEMS probe laser etching device is designed.
- the four-dimensional stage is located on the object plane and the image plane of the objective lens respectively, so that the entire device can be adjusted before etching to ensure that the relationship between the pinhole structure and the single crystal silicon wafer strictly satisfies the object-image relationship, thereby ensuring the etching accuracy.
- the larger the diameter of the first side indexing circle, the smaller the gear indexing circle diameter, the higher the accuracy, but the slower the speed, and the first side indexing circle is smaller.
- FIG. 1 is a schematic structural diagram 1 of the MEMS probe laser etching device of the present invention.
- FIG. 2 is a schematic structural diagram of a spiral through-groove plate in the MEMS probe laser etching device of the present invention.
- FIG. 3 is a schematic structural diagram of a straight through-groove plate in the MEMS probe laser etching device of the present invention.
- FIG. 4 is a schematic structural diagram of a pinhole formed after a spiral through-slot plate and a straight through-slot plate are stacked together.
- FIG. 5 is a schematic structural diagram of the second base plate.
- FIG. 6 is a second structural schematic diagram of the MEMS probe laser etching device of the present invention.
- FIG. 7 is a flow chart of the MEMS probe laser etching method of the present invention.
- FIG. 8 is a schematic diagram of the relative position of each component after the first step of the initial position adjustment process is completed.
- FIG. 9 is a relative positional relationship diagram before and after the adjustment of the four-dimensional stage in the second step of the initial position adjustment process.
- FIG. 10 is a relative positional relationship diagram before and after the adjustment of the four-dimensional stage between two adjacent etchings.
- FIG. 11 is a schematic structural diagram of an optical collimator structure for a MEMS probe laser etching device of the present invention.
- FIG. 12 is a flow chart of an optical collimation method for a MEMS probe laser etching device of the present invention.
- 1 arc light source 2 spiral channel plate, 2-1 first bottom plate, 2-2 first side, 3 straight channel plate, 3-1 second bottom plate, 3-2 second side, 4 objective lenses, 5 single crystal silicon wafers, 6 four-dimensional stages, 7 gears, 8 motors, 9 controllers, 10 prisms, 11 image sensors, 21 upper slot plates, 31 lower slot plates, 51 plane reflections mirror.
- FIG. 1 The schematic diagram of the structure of the MEMS probe laser etching device in this embodiment is shown in FIG. 1 .
- an arc light source 1 and a spiral through-slot plate 2 are arranged in sequence.
- straight through slot plate 3 objective lens 4, single crystal silicon wafer 5 and four-dimensional stage 6;
- the distance from each point of the arc light source 1 to the center of the objective lens 4 is the same, that is, the shape of the arc light source 1 is an arc with the center of the objective lens 4 as the center; the tangent of each point of the arc light source 1 is the same as the point to the objective lens 4.
- the line connecting the center is vertical;
- FIG. 2 The schematic diagram of the structure of the spiral through groove plate 2 is shown in FIG. 2 , including a first bottom plate 2-1 with a spiral through groove and a first side 2-2 with a circular cross-section.
- the side 2- The outer surface of 2 is provided with teeth to form a gear structure, and the helix of the helical through groove satisfies the following relationship:
- l 0 is the maximum distance between the helical line and the center of the first base plate 2-1.
- the first base plate 2 is defined.
- the position where -1 is located is the initial position;
- k is the coefficient, which has the dimension of length/radian,
- ⁇ is the radian, and
- l( ⁇ ) indicates that after the spiral line rotates ⁇ from the initial position, the intersection of the spiral channel and the straight channel will reach the first The distance from the center of the bottom plate 2-1;
- FIG. 3 The schematic diagram of the structure of the straight through-slot plate 3 is shown in FIG. 3 , including a second bottom plate 3-1 with a straight through-slot and a second side 3-2 with a circular cross-section.
- the second side The inner circle diameter of 3-2 is larger than the outer circle diameter of the first side 2-2, and the upper surface of the second base plate 3-1 is in close contact with the lower surface of the first base plate 2-1;
- the upper surface of the single crystal silicon wafer 5 and the second bottom plate 3-1 are respectively located on the image plane and the object plane of the objective lens 4, and the single crystal silicon wafer 5 can complete the four-dimensional motion under the bearing of the four-dimensional stage 6;
- the four-dimensional stage 6 can complete three-dimensional translation and one-dimensional rotation, and the rotation is performed in the plane determined by the arc light source 1 and the optical axis.
- the MEMS probe laser etching device in this embodiment is further defined on the basis of the specific embodiment 1: a scraper is arranged around the straight through groove of the second base plate 3-1, and a scraper is arranged on the upper surface of the second base plate 3-1 There are a plurality of annular grooves that are concentric with the second bottom plate 3-1, and the annular grooves start and end with scrapers around the straight through grooves; the upper surface of the second bottom plate 3-1 is also provided with radial linear grooves, and the annular grooves Cross-connected with the straight groove, the annular groove and the straight groove are filled with lubricating oil. As shown in FIG. 5 , the lubricating oil drips in from between the first side 2-2 and the second side 3-2.
- the MEMS probe laser etching device in this embodiment is further defined on the basis of the first or second embodiment: the structure of the MEMS probe laser etching device, as shown in FIG. 6 , the first A gear 7 is externally engaged with the side 2 - 2 , and the gear is controlled to rotate by a motor 8 , the motor 8 is connected to a controller 9 , and the controller 9 is connected to the four-dimensional stage 6 .
- the MEMS probe laser etching device in this embodiment is further defined on the basis of the third embodiment: a transmission structure is formed between the first side 2 - 2 and the gear 7 .
- the pinhole structure facing the MEMS probe laser etching device in this embodiment includes a spiral through-slotted plate 2 and a straight through-slotted plate 3;
- FIG. 2 The schematic diagram of the structure of the spiral through groove plate 2 is shown in FIG. 2 , including a first bottom plate 2-1 with a spiral through groove and a first side 2-2 with a circular cross-section.
- the side 2- The outer surface of 2 is provided with teeth to form a gear structure, and the helix of the helical through groove satisfies the following relationship:
- l 0 is the maximum distance between the helical line and the center of the first base plate 2-1.
- the first base plate 2 is defined.
- the position where -1 is located is the initial position;
- k is the coefficient, which has the dimension of length/radian,
- ⁇ is the radian, and
- l( ⁇ ) indicates that after the spiral line rotates ⁇ from the initial position, the intersection of the spiral channel and the straight channel will reach the first The distance from the center of the bottom plate 2-1;
- FIG. 3 The schematic diagram of the structure of the straight through-slot plate 3 is shown in FIG. 3 , including a second bottom plate 3-1 with a straight through-slot and a second side 3-2 with a circular cross-section.
- the second side The inner circle diameter of 3-2 is larger than the outer circle diameter of the first side 2-2, and the upper surface of the second base plate 3-1 is in close contact with the lower surface of the first base plate 2-1;
- a scraper is arranged around the straight through groove of the second bottom plate 3-1.
- the upper surface of the second bottom plate 3-1 is provided with a plurality of annular grooves that are concentric with the second bottom plate 3-1.
- the scraper around the groove; the upper surface of the second bottom plate 3-1 is also provided with a linear groove in the radial direction, the annular groove and the linear groove are cross-connected, and the annular groove and the linear groove are filled with lubricating oil, as shown in Figure 5, The lubricating oil drips in from between the first side 2-2 and the second side 3-2.
- the MEMS probe laser etching method in this embodiment is implemented on the MEMS probe laser etching device in the first embodiment, the second embodiment, the third embodiment or the fourth embodiment.
- the MEMS probe laser etching method includes the following steps:
- Step a parameter calculation
- the stepping angle ⁇ of the motor 8 is obtained as:
- k is the coefficient of the length/radian dimension of the helical line of the first base plate 2-1;
- l 1 is the distance from the second base plate 3-1 to the center of the objective lens 4;
- l 2 is the distance from the upper surface of the single crystal silicon wafer 5 to the center of the objective lens 4;
- d 1 is the index circle diameter of the first side 2-2;
- d 2 is the index circle diameter of the gear 7;
- Step b initial position adjustment
- Step b1 rotate the spiral channel plate 2 to the initial position, and move the first etching point to the optical axis, as shown in Figure 8;
- Step b2 adjust the four-dimensional stage 6:
- l 0 is the maximum distance between the spiral line and the center of the first base plate 2-1;
- h 1 is the thickness of the single crystal silicon wafer 5;
- h 2 is the distance from the center of the 6-axis rotation axis of the four-dimensional stage to the upper surface
- Step c laser etching
- Step d progress judgment
- Step e adjust the four-dimensional stage 6 and the motor 8
- ⁇ 1 is the angle between the beam and the optical axis at the current etching point
- ⁇ 2 is the angle between the beam and the optical axis at the next etching point
- the MEMS probe laser etching motor and the four-dimensional stage driving method in this embodiment are implemented on the MEMS probe laser etching device in the first embodiment, the second embodiment, the third embodiment or the fourth embodiment.
- the MEMS probe laser etching motor and the four-dimensional stage driving method the step angle of the motor 8 is obtained from the etching distance d of the single crystal silicon wafer 5, and the four-dimensional stage 6 moves up or down the distance, left or to the left. Move the distance to the right, turn the angle clockwise or counterclockwise.
- the MEMS probe laser etching motor and the four-dimensional stage driving method in this embodiment are implemented on the MEMS probe laser etching device in the first embodiment, the second embodiment, the third embodiment or the fourth embodiment; And on the basis of the specific embodiment six, it is further limited:
- the etching pitch of the single crystal silicon wafer 5 is d, then:
- the stepping angle ⁇ of the motor 8 is:
- Four-dimensional stage 6 rotates clockwise or counterclockwise:
- k is the coefficient of the length/radian dimension of the helical line of the first base plate 2-1;
- l 1 is the distance from the second base plate 3-1 to the center of the objective lens 4;
- l 2 is the distance from the upper surface of the single crystal silicon wafer 5 to the center of the objective lens 4;
- d 1 is the index circle diameter of the first side 2-2;
- d 2 is the index circle diameter of the gear 7;
- h 1 is the thickness of the single crystal silicon wafer 5;
- h 2 is the distance from the center of the 6-axis rotation axis of the four-dimensional stage to the upper surface
- ⁇ 1 is the angle between the beam and the optical axis at the current etching point
- ⁇ 2 is the angle between the beam and the optical axis at the next etching point
- the moving direction and rotation direction of the four-dimensional stage 6 are determined by the rotation direction of the motor 8 .
- optical collimator structure for the MEMS probe laser etching device of the present invention.
- the optical focal-focus structure used in the MEMS probe laser etching device in this embodiment is based on the MEMS probe laser etching device in the first embodiment, the second embodiment, the third embodiment or the fourth embodiment,
- the spiral through-slot plate 2 is replaced by the upper-shaped through-slot plate 21
- the straight through-slotted plate 3 is replaced with the next-shaped through-slot plate 31
- the single crystal silicon wafer 5 Replaced with a flat reflector 51 of the same thickness
- the thickness of the first bottom plate 2-1 in the above-mentioned through-slot plate 21 and the spiral through-slot plate 2 is the same
- the next through-slot plate 31 is the same as that in the straight through-slot plate 3.
- the thickness of the second bottom plate 3-1 is the same, the thickness of the plane mirror 51 is the same as that of the monocrystalline silicon wafer 5, and the upper surface of the upper slot plate 21 and the lower surface of the lower slot plate 31 are in close contact;
- the prism 10 is arranged between the word channel plate 31 and the objective lens 4, and the image sensor 11 is arranged on the side edge of the prism 10. Along the optical axis direction, the distance from the lower surface of the next word channel plate 31 to the prism 10 is equal to The distance from the image plane of the image sensor 11 to the prism 10 is the same, and the schematic structural diagram is shown in FIG. 11 . It should be noted that FIG. 11 is based on the MEMS probe laser etching device shown in FIG. 1 .
- optical collimation method for the MEMS probe laser etching device of the present invention is specific embodiments of the optical collimation method for the MEMS probe laser etching device of the present invention.
- the optical collimation method for the MEMS probe laser etching device in this embodiment is implemented on the optical collimation structure for the MEMS probe laser etching device in the ninth embodiment.
- the optical aligning method for the MEMS probe laser etching device includes the following steps:
- Step a replace the components
- the spiral through-slot plate 2 is replaced with the upper-character through-slot plate 21, the straight through-slot plate 3 is replaced with the next-character through-slot plate 31, and the single crystal silicon wafer 5 is replaced with a plane mirror 51;
- a prism 10 is arranged, and an image sensor 11 is arranged on the side edge of the prism 10.
- the distance from the highest point of the arc light source 1 to the prism 10 It is the same as the distance from the image plane of the image sensor 11 to the prism 10;
- Step b Data acquisition
- the four-dimensional stage 6 moves up and down the full scale for one cycle, and obtains a series of on-focus and defocused spot images on the image sensor 11, and simultaneously records the mapping relationship between the position of the four-dimensional stage 6 in the up-down direction and the image;
- the spot diameter is obtained, and the mapping relationship between the position of the four-dimensional stage 6 in the up-down direction and the spot diameter is established;
- optical collimation method for the MEMS probe laser etching device of the present invention is specific embodiments of the optical collimation method for the MEMS probe laser etching device of the present invention.
- the optical aligning method for the MEMS probe laser etching device in this embodiment is further defined on the basis of the tenth specific embodiment: in step c, according to the aligning and defocusing spot images obtained by the image sensor 11 , obtain The spot diameter is achieved by the following methods: setting a grayscale threshold, setting the pixels whose grayscale is less than the grayscale threshold in the spot image to 0, and setting the pixels greater than the grayscale threshold to 255, and then rounding the image obtained after processing. Fitting, fitting into a circular light spot, and finally determining the light spot diameter of the circular light spot.
- optical collimation method for the MEMS probe laser etching device of the present invention is specific embodiments of the optical collimation method for the MEMS probe laser etching device of the present invention.
- the optical aligning method for the MEMS probe laser etching device in this embodiment is further defined on the basis of the tenth specific embodiment: in step c, according to the aligning and defocusing spot images obtained by the image sensor 11 , obtain The spot diameter is achieved by the following methods: in the on-focus and defocused spot images, select a fixed area with the center of the spot as the center, sum the gray values of all pixels in the fixed area, and calculate the reciprocal of the obtained calculation result. as the spot diameter.
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Abstract
Description
Claims (3)
- 一种MEMS探针激光刻蚀方法,其特征在于,包括以下步骤:步骤a、参数计算根据单晶硅圆片(5)的刻蚀间距d,得到电机(8)的步进角度△β为:其中,k为第一底板(2-1)螺旋通槽螺旋线具有长度/弧度量纲的系数;l 1为第二底板(3-1)到物镜(4)中心的距离;l 2为单晶硅圆片(5)上表面到物镜(4)中心的距离;d 1为第一侧边(2-2)的分度圆直径;d 2为齿轮(7)的分度圆直径;步骤b、初始位置调整步骤b1、将旋转螺旋通槽板(2)至初始位置,将第一刻蚀点移动至光轴;步骤b2、调整四维台(6):向上移动:向右移动:逆时针转动:其中,l 0为螺旋线距离第一底板(2-1)圆心的最大距离;h 1为单晶硅圆片(5)的厚度;h 2为四维台(6)转轴中心到上表面的距离;步骤c、激光刻蚀点亮弧形光源(1)至刻蚀完成;步骤d、进度判断判断现在的刻蚀行是否刻蚀完成,如果:是,四维台(6)向前或向后移动,进入下一行刻蚀;否,进入步骤e;步骤e、调整四维台(6)和电机(8)具体为:四维台(6)向下移动:(h 1+h 2)·cosγ 2-d·sinγ 2-(h 1+h 2)·cosγ 1四维台(6)向左移动:四维台(6)顺时针转动:γ 1-γ 2电机(8)转动:其中,γ 1为在当前刻蚀点,光束与光轴的夹角;γ 2为在下一刻蚀点,光束与光轴的夹角;返回步骤c。
- 根据权利要求1所述的一种MEMS探针激光刻蚀方法,其特征在于,应用于MEMS探针激光刻蚀装置。
- 根据权利要求2所述的一种MEMS探针激光刻蚀方法,其特征在于,在所述MEMS探针激光刻蚀装置中,按照光线传播方向,依次设置弧形光源(1),螺旋通槽板(2),直线通槽板(3),物镜(4),单晶硅圆片(5)和四维台(6);所述弧形光源(1)的每一点到物镜(4)中心距离相同,即弧形光源(1)的形状为以物镜(4)中心为圆心的圆弧形;弧形光源(1)每一点的切线均与该点到物镜(4)中心的连线垂直;所述螺旋通槽板(2)包括开有螺旋通槽的第一底板(2-1)和截面为圆环形的第一侧边(2-2),所述侧边(2-2)的外表面设置有齿,形成齿轮结构,所述螺旋通槽的螺旋线满足如下关系:l(α)=l 0-kα其中,l 0为螺旋线距离第一底板(2-1)圆心的最大距离,在螺旋通槽与直线通槽交点到第一底板(2-1)圆心的距离为所述最大距离时,定义第一底板(2-1)所处位置为初始位置;k为系数,具有长度/弧度的量纲,α为弧度,l(α)表示螺旋线从初始位置转动α后,螺旋通槽与直线通槽交点到第一底板(2-1)圆心的距离;所述直线通槽板(3)包括开有直线通槽的第二底板(3-1)和截面为圆环形的第二侧边(3-2),所述第二侧边(3-2)的内圆直径大于第一侧边(2-2)的外圆直径,所述第二底板(3-1)上表面与第一底板(2-1)下表面紧贴;所述单晶硅圆片(5)上表面与第二底板(3-1)分别位于物镜(4)的像面和物面,单晶硅圆片(5)能够在四维台(6)的承载下完成四维运动;所述四维台(6)能够完成三维平动和一维转动,所述转动在弧形光源(1)与光轴所确定的平面内进行。
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