WO2022105311A1 - Wire stripper - Google Patents

Wire stripper Download PDF

Info

Publication number
WO2022105311A1
WO2022105311A1 PCT/CN2021/111191 CN2021111191W WO2022105311A1 WO 2022105311 A1 WO2022105311 A1 WO 2022105311A1 CN 2021111191 W CN2021111191 W CN 2021111191W WO 2022105311 A1 WO2022105311 A1 WO 2022105311A1
Authority
WO
WIPO (PCT)
Prior art keywords
wire
controller
cutter
clamping block
knife
Prior art date
Application number
PCT/CN2021/111191
Other languages
French (fr)
Chinese (zh)
Inventor
唐盼
刘凯
肖宾
宁昕
苏梓铭
王金宇
蔡得龙
刘庭
彭勇
雷兴列
余光凯
郑秋玮
张准
Original Assignee
中国电力科学研究院有限公司
国家电网有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国电力科学研究院有限公司, 国家电网有限公司 filed Critical 中国电力科学研究院有限公司
Publication of WO2022105311A1 publication Critical patent/WO2022105311A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1204Hand-held tools
    • H02G1/1221Hand-held tools the cutting element rotating about the wire or cable
    • H02G1/1224Hand-held tools the cutting element rotating about the wire or cable making a transverse cut
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1204Hand-held tools
    • H02G1/1236Features relating to cutting elements
    • H02G1/1241Features relating to cutting elements the cutting element being a stack of blades

Definitions

  • the invention relates to the field of electric power technology, in particular to a wire stripper.
  • an embodiment of the present invention proposes a wire stripper, which aims to solve the problem in the prior art that manual stripping of insulated wires easily leads to complicated and time-consuming operations.
  • An embodiment of the present invention provides a wire stripper, which includes: a support frame, a controller, a clamping device for clamping the wire, a rotating device, a knife control device, a cutter disposed on the knife control device, The first detection device is arranged on the cutter and the second detection device is arranged on the knife control device; wherein, the clamping device, the knife control device and the rotation device are all arranged on the support frame; the first detection device is used to detect whether the cutter matches the The aluminum core of the wire is in contact; the second detection device is used to detect whether the insulation of the wire is completely peeled off; the controller is electrically connected with the clamping device, the rotating device, the knife control device, the first detection device and the second detection device, It is used to control the clamping device to clamp the wire, control the rotating device to drive the clamping device and the knife control device to rotate around the wire after the wire is clamped, and control the knife control device to drive the cutter to move forward, and to detect the aluminum alloy between the cutter and the wire.
  • the wire stripper further includes: a third detection device; wherein, the third detection device is disposed on the rotating device and is electrically connected to the controller, and the controller is further configured to control the third detection device when the cutter stops moving forward The number of rotations of the rotating device is detected, and the peeling length is determined according to the number of rotations, and when the preset length is reached, the knife control device is controlled to drive the cutter to retreat.
  • the third detection device is also used to determine the position of the rotating device; the controller is also used to control the rotating device to be calibrated to the initial position according to the position of the rotating device after the cutter is retracted, and to control the rotation when placed in the initial position The device stops spinning.
  • the clamping device includes: a screw rod, a first driving motor, and a first clamping block and a second clamping block arranged in parallel, wherein the support frame is frame-shaped, and two ends of the screw rod are respectively connected to the top plate and the second clamp block of the support frame.
  • the bottom plates are rotatably connected in one-to-one correspondence, the outer wall of the screw is provided with two threads of opposite thread directions, and the first clamping block and the second clamping block are screwed with the two threads of the screw in one-to-one correspondence;
  • the first drive motor It is arranged on the support frame and connected with the screw rod and the controller, and is used to drive the screw rod to rotate under the control of the controller, and drive the first clamping block and the second clamping block to close together to clamp the wire and stop when they are closed to a preset position Closing, or driving the first clamping block and the second clamping block to separate to release the wire and stop the separation when it is separated to a preset position.
  • the second clamping block is provided with an accommodating groove for accommodating the wire, and a plurality of protrusions are provided at intervals on the wall surface of the accommodating groove.
  • the clamping device further comprises: a triggering slider and a first travel switch disposed on the first clamping block; wherein the triggering slider is movably disposed on the side of the first clamping block facing the second clamping block, and , there is a preset distance between the trigger slider and the elastic piece of the first travel switch, and the trigger slider is used to move under the extrusion of the wire when the first clamp block and the second clamp block are closed to squeeze the first travel switch.
  • Shrapnel the first travel switch is electrically connected to the controller, and is used to send a stop and close signal to the controller when the elastic sheet of the first travel switch is squeezed, and the controller is also used to control the first drive motor to stop driving according to the stop and close signal.
  • the clamping device further includes: a second travel switch disposed on the support frame; wherein the elastic piece of the second travel switch is placed below the second clamping block and has a preset distance from the second clamping block, and the second The travel switch is electrically connected with the controller, and is used to send a stop separation signal to the controller when the elastic piece of the second travel switch is squeezed by the second clamping block when the first clamping block and the second clamping block are separated, and the controller also uses to control the first drive motor to stop driving according to the stop separation signal.
  • a second travel switch disposed on the support frame; wherein the elastic piece of the second travel switch is placed below the second clamping block and has a preset distance from the second clamping block, and the second The travel switch is electrically connected with the controller, and is used to send a stop separation signal to the controller when the elastic piece of the second travel switch is squeezed by the second clamping block when the first clamping block and the second clamping block are separated, and the controller also uses to control the first drive motor to stop driving according to
  • the knife control device includes: a knife control shaft, a transmission mechanism and a second drive motor; wherein, the two ends of the knife control shaft are respectively rotatably connected with the top plate and the bottom plate of the support frame in a one-to-one correspondence, and the transmission mechanism is arranged on the support frame.
  • the knife control shaft is connected with the cutter;
  • the second drive motor is arranged on the support frame and connected with the knife control shaft and the controller, and is used to drive the knife control shaft to rotate under the control of the controller, and then drives the cutter through the transmission mechanism Move up and down along the axis of the knife control shaft to realize the forward or backward of the cutter.
  • the transmission mechanism includes: a knife control screw and a lifting nut; wherein, the first clamping block is provided with a through hole running through its thickness direction, the knife control screw is rotatably arranged in the through hole, and the knife control The screw is provided with a through hole with a square cross-section, one section of the knife control shaft is set as a square shaft, the square shaft of the knife control shaft is passed through the through hole, and the rotation direction of the knife control shaft is the same as that of the knife control screw; It is sleeved and screwed on the outside of the knife control screw, and the cutter is set on the lifting nut; the second driving motor is used to drive the rotation of the knife control shaft to drive the knife control screw to rotate, and then drive the lifting nut to move up and down along the knife control screw, thereby driving the cutting The knife moves up and down.
  • the rotating device includes: a toothed disc, a rotating disc, a third driving motor, a driving gear, a linkage mechanism and an auxiliary gear; wherein, the toothed disc is used for insulating connection with the knife, and the toothed disc is provided with a first channel, The rotating disk is rotatably connected with the toothed disk, and the rotating disk is provided with a second channel that communicates with the first channel to accommodate the wires; and the rotating disk is connected with the support frame; the driving gear and the auxiliary gear are both arranged on the rotating disk And they are meshed with the toothed disc, and the linkage mechanism is arranged between the driving gear and the auxiliary gear; the third driving motor is arranged on the rotating disc and is connected with the driving gear and the controller, and is used to drive the driving gear under the control of the controller. The rotation further drives the rotating disk to rotate; and the driving gear is used to drive the auxiliary gear to rotate through the linkage mechanism.
  • the third detection device includes: a magnetic position sensor disposed on the rotating disk and a magnet disposed on the toothed disk; wherein the magnetic position sensor is electrically connected to the controller for sending a trigger to the controller when passing through the magnet signal, and the controller is also used to determine the number of rotations of the rotating disk and the position of the rotating disk according to the trigger signal.
  • the clamping device clamps the wire
  • the controller controls the rotation of the rotating device to drive the clamping device and the knife control device to rotate around the wire together.
  • the knife control device drives the cutter to move forward.
  • the knife control device will stop driving the cutter to move forward, and the cutter will continue to rotate around the wire, thereby cutting the insulation of the wire.
  • the operation is simple and convenient, and the position of the cutter can be automatically adjusted.
  • FIG. 1 is a schematic structural diagram of a wire stripper provided by an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of a side view of a wire stripper provided by an embodiment of the present invention
  • FIG. 3 is a structural block diagram of a wire stripper provided by an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a clamping device and a knife-controlling device in the wire stripper provided by an embodiment of the present invention
  • FIG. 5 is a schematic side view of the structure of the clamping device and the knife-controlling device in the wire stripper provided by the embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a first clamping block in the wire stripper provided by an embodiment of the present invention.
  • FIG. 7 is a schematic view of the bottom view of the first clamping block in the wire stripper provided by the embodiment of the present invention.
  • FIG. 8 is a schematic diagram of an explosion structure of a knife control device in a wire stripper provided by an embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of a transmission mechanism in the wire stripper provided by an embodiment of the present invention.
  • FIG. 10 is a schematic structural diagram of a rotating device in a wire stripper provided by an embodiment of the present invention.
  • FIG. 11 is a schematic side view of the structure of the rotating device in the wire stripper provided by the embodiment of the present invention.
  • FIG. 12 is a schematic structural diagram of the wire stripper provided by the embodiment of the present invention when it is used.
  • the figures show the preferred structure of the wire stripper provided by the embodiment of the present invention.
  • the wire stripper includes: a support frame 1 , a controller 2 , a clamping device 3 , a rotating device 5 , a knife control device 4 , a cutter 6 , a first detection device 7 and a second detection device 8 .
  • the support frame 1 may be a frame structure, which may include: a top plate 11, a bottom plate 12 and two side plates 13, the top plate 11 is parallel to the bottom plate 12, the two side plates 13 are parallel, and the two ends of the top plate 11 are parallel to the two side plates 13.
  • the side plates 13 are connected, and both ends of the bottom plate 12 are also connected with the two side plates 13 to form a quadrilateral frame, and each side plate 13 is provided with an opening to form a hollow state.
  • the clamping device 3 , the knife controlling device 4 and the rotating device 5 are all arranged on the support frame 1 , and the clamping device 3 is used for clamping or loosening the wire 9 .
  • the cutter 6 is arranged on the cutter control device 4, and the cutter control device 4 is used to drive the cutter 6 to move forward or backward.
  • the rotating device 5 is used to drive the support frame 1 to rotate, thereby driving the clamping device 3 and the knife control device 4 to rotate together.
  • the first detection device 7 is disposed on the cutter 6 to detect whether the cutter 6 is in contact with the aluminum core of the wire 9 .
  • the first detection device 7 is a capacitance sensor.
  • the capacitance of the cutter 6 itself will change, and the capacitance sensor will sense the change, and then Send out the in-feed in-position signal.
  • the capacitance is small. Once it contacts the wire, the capacitance will suddenly increase by 2- 3 orders of magnitude.
  • the second detection device 8 is arranged on the knife control device 4 to detect whether the insulating skin of the wire 9 is completely peeled off.
  • the second detection device 8 is a color sensor. Since the color of the insulating skin and the wire 9 is different, the peeling condition of the insulating skin can be judged by detecting the color.
  • the second detection device 8 can sense the color difference between the metal color and the wire 9 in real time, and send a signal to continue feeding.
  • the controller 2 is electrically connected with the clamping device 3, the rotating device 5, the knife control device 4, the first detection device 7 and the second detection device 8, and the controller 2 is used to control the clamping device 3 to clamp the wire 9, and After the wire 9 is clamped, the rotating device 5 is controlled to drive the clamping device 3 and the knife control device 4 to rotate around the wire 9, and during the rotation around the wire 9, the controller 2 controls the knife control device 4 to drive the cutter 6 to advance, When it is detected that the cutter 6 is in contact with the aluminum core of the wire 9 and the insulation of the wire 9 is completely peeled off, the control knife control device 4 stops driving the cutter 6 to move forward to cut the insulation of the wire 9 .
  • the driving of the cutter 6 can be stopped. . If only one satisfies the condition, the cutter 6 moves on.
  • the controller 2 is also used to control the knife control device 4 to drive the knife 6 to retreat when the insulating sheath of the wire 9 is cut to a preset length, and to control the retraction to stop when the knife retracts to a preset position.
  • the preset position may be determined according to the actual situation, which is not limited in this embodiment.
  • the clamping device 3 clamps the wire 9, and the controller 2 controls the rotation device 5 to rotate to drive the clamping device 3 and the knife control device 4 to rotate around the wire 9 together.
  • the knife control device 4 drives the cutting The knife 6 moves forward.
  • the knife control device 4 stops driving the cutter 6 to move forward, and the cutter 6 continues to rotate around the wire 9, thereby Cutting the insulation of the wire 9, the operation is simple and convenient, and the position of the cutter 6 can be automatically adjusted, which is suitable for stripping wires of various thicknesses, and realizes the automatic cutting of the insulation.
  • the automatic self-adaptive stripping of the wire saves time and labor, reduces the labor intensity of the operator, and can accurately strip the strip, improve the cutting precision, and solve the problem of the manual stripping of the insulated wire in the prior art, which easily leads to complicated and time-consuming operations.
  • the wire stripper may further include: a third detection device 10 .
  • the third detection device 10 is disposed on the rotating device 5 and is electrically connected to the controller 2.
  • the controller 2 is also used to control the third detection device 10 to detect the number of rotations of the rotating device 5 when the cutter 6 stops moving forward, and The stripping length of the wire 9 is determined according to the number of rotations, and when the stripping length reaches a preset length, the knife control device 4 is controlled to drive the cutter 6 to retreat.
  • the preset length is determined according to the actual situation, which is not limited in this embodiment. In this way, the length of the insulating skin can be accurately determined, and then the timing of the retreat of the cutter 6 can be accurately determined.
  • the third detection device 10 is also used to determine the position of the rotating device 5, and the controller 2 is also used to control the rotating device 5 to be calibrated to the initial position according to the position of the rotating device 5 after the cutter 6 retreats, and when the rotating device 5 is placed in the initial position When in position, the rotating device 5 is controlled to stop rotating.
  • the initial position is the position before the clamping device 3 clamps the wire 9 . In this way, after the insulating skin is cut, the rotating device 5 is calibrated to the initial position, which is convenient for the next wire stripping, and the controller 2 can accurately calibrate the rotating device 5, which improves the accuracy of calibration.
  • the clamping device 3 may include: a screw rod 31 , a first driving motor 32 , a first clamping block 33 and a second clamping block 34 .
  • the support frame 1 is a frame-shaped structure, and the two ends of the screw rod 31 correspond to the top plate 11 and the bottom plate 12 of the support frame 1 in a one-to-one correspondence and are rotatably connected. In this way, the screw rod 31 can rotate relative to the top plate 11 and the bottom plate 12.
  • the outside of the screw 31 is provided with two sections of threads with opposite screw directions, that is, the screw 31 is a bidirectional screw.
  • the first clamping block 33 and the second clamping block 34 are arranged side by side, and the wire 9 is sandwiched between the first clamping block 33 and the second clamping block 34 .
  • the first clamping block 33 and the second clamping block 34 are screwed in one-to-one correspondence with the two threads of the screw rod 31 .
  • the first clamping block 33 is provided with a threaded hole, the threading direction of the threaded hole matches the threading direction of a section of the thread on the screw rod 31 , and the first clamping block 33 is screwed with the thread section.
  • the second clamping block 34 is also provided with a threaded hole, the threading direction of the threaded hole matches the threading direction of another thread on the screw rod 31 , and the second clamping block 34 is screwed with the thread.
  • both ends of the screw rod 31 are provided with bearings 46 , and the screw rod 31 is rotatably connected to the top plate 11 and the bottom plate 12 of the support frame 1 through the bearings 46 at both ends.
  • the second clamping block 34 is provided with an accommodating groove 35 for accommodating the wire 9 , and a plurality of protrusions are provided at intervals on the wall surface of the accommodating groove 35 .
  • the accommodating groove 35 may be a V-shaped groove, and two guide plates are provided on the wall surface of the accommodating groove 35 .
  • the V-shaped groove can accommodate wires of various types, types and outer diameters, thereby expanding the scope of use. In this embodiment, wires of 95-240 mm 2 can be accommodated.
  • the first drive motor 32 is disposed on the support frame 1 , and the first drive motor 32 is connected to one end of the screw rod 31 . Specifically, the first drive motor 32 is disposed outside the support frame 1 and is connected to the bottom plate 12 of the support frame 1 . connected.
  • the first driving motor 32 is electrically connected with the controller 2 to drive the screw 31 to rotate under the control of the controller 2, thereby driving the first clamping block 33 and the second clamping block 34 to move toward each other to close together, and then clamp the wire 9 , and stop the rotation of the driving screw 31 when closing to the preset position, that is, stop closing.
  • the first drive motor 32 is also used to drive the screw 31 to rotate under the control of the controller 2, thereby driving the first clamping block 33 and the second clamping block 34 to move in opposite directions to separate, and then loosen the wire 9, and when the separation reaches the When the preset position is reached, the rotation of the driving screw 31 is stopped, that is, the separation is stopped.
  • the first drive motor 32 drives the screw 31 to rotate forward and reverse to realize the closing and separation of the two clamping blocks.
  • the clamping device 3 may further include: a trigger slide 36 and a first travel switch 37 .
  • the triggering slider 36 is movably disposed on the side of the first clamping block 33 facing the second clamping block 34 , and the triggering slider 36 is in contact with the wire 9 .
  • the first clamping block 33 is provided with a through hole penetrating through the thickness direction of the first clamping block 33 (the direction from top to bottom shown in FIG. 6 ).
  • the slider 36 can move up and down in the through hole.
  • the first travel switch 37 is disposed on the first clamping block 33 , and the elastic piece of the first travel switch 37 corresponds to the through hole and is placed above the trigger slider 36 (relative to FIG. 6 ).
  • the first travel switch 37 There is a preset distance between the shrapnel and the trigger slider 36 .
  • the wire 9 presses the trigger slider 36
  • the trigger slider 36 presses the elastic piece of the first travel switch 37 .
  • the first travel switch 37 is electrically connected with the controller 2 to send a stop and close signal to the controller 2 when the elastic piece of the first travel switch 37 is squeezed, and the controller 2 controls the first drive motor 32 to stop driving according to the stop and close signal.
  • the screw 31 rotates.
  • the preset distance between the elastic piece of the first travel switch 37 and the triggering slider 36 should ensure that when the wire 9 is clamped by the first clamping block 33 and the second clamping block 34, the wire 9 presses the triggering slider 36.
  • the triggering slider 36 can be in contact with the elastic piece of the first travel switch 37, so as to avoid that the preset distance is too large and the triggering slider 36 cannot contact the elastic piece of the first travel switch 37.
  • the clamping device 3 may further include: a second travel switch 38 .
  • the second travel switch 38 is arranged on the support frame 1 , specifically, on the side plate 13 of the support frame 1 , and the elastic piece of the second travel switch 38 is placed under the second clamping block 34 (relative to FIG. 5 ) , and there is a preset distance between the elastic piece of the second travel switch 38 and the second clamping block 34 .
  • the first clamping block 33 and the second clamping block 34 are separated, the second clamping block 34 moves downward to squeeze the elastic piece of the second travel switch 38, and the second travel switch 38 is electrically connected with the controller 2 to be
  • a stop separation signal is sent to the controller 2 .
  • the controller 2 controls the first driving motor 32 to stop the rotation of the driving screw 31 according to the stop separation signal.
  • the preset distance between the elastic piece of the second travel switch 38 and the second clamping block 34 should ensure that the first clamping block 33 and the second clamping block 34 can completely release the wire 9, and the wire 9 is separated from the two clamping blocks. At this time, the second clamping block 34 can be in contact with the elastic piece of the second travel switch 38 .
  • the first driving motor 32 drives the screw 31 to rotate forward and reverse, driving the two clamping blocks to close or separate, thereby realizing the clamping or loosening of the wire 9, with a simple structure and easy operation.
  • the arrangement of the first travel switch 37 and the second travel switch 38 can accurately control the positions of the two clamping blocks, so as to avoid the continuous closing of the two clamping blocks to damage the wire 9, and the continuous separation of the two clamping blocks to damage the whole.
  • the device improves the control precision of the clamping device 3 and realizes automatic control.
  • the knife control device 4 may include: a knife control shaft 41 , a transmission mechanism and a second drive motor 42 .
  • both ends of the knife control shaft 41 are in one-to-one correspondence with the top plate 11 and the bottom plate 12 of the support frame 1 and are rotatably connected, so that the knife control shaft 41 can rotate relative to the top plate 11 and the bottom plate 12, and the knife control
  • the shaft 41 is parallel to the screw 31 .
  • the transmission mechanism is arranged on the knife control shaft 41 , and the transmission mechanism is connected with the cutter 6 .
  • the second drive motor 42 is disposed on the top plate 11 of the support frame 1 and is connected to one end of the knife control shaft 41 .
  • the second drive motor 42 is electrically connected to the controller 2 to drive the knife control shaft 41 to rotate under the control of the controller 2, and then drives the cutter 6 to move up and down along the axis of the knife control shaft 41 through the transmission mechanism (relative to FIG. 5 ). In terms of) movement, so as to realize the forward or backward of the cutter 6.
  • the forward and backward directions of the cutter 6 are parallel to the axial direction of the knife control shaft 41 , and the transmission mechanism converts the rotation of the knife control shaft 41 to move up and down along the axial direction of the knife control shaft 41 . Wherein, when the cutter 6 moves downward, it is forward, and when the cutter 6 moves upward, it is backward.
  • both ends of the knife control shaft 41 are provided with bearings 46 , and the knife control shaft 41 is rotatably connected to the top plate 11 and the bottom plate 12 respectively through the bearings 46 at the two ends.
  • the transmission mechanism may include: a knife control screw 43 and a lifting nut 44 .
  • the first clamping block 33 is provided with a perforating hole penetrating through the thickness direction of the first clamping block 33 (the direction from top to bottom shown in FIG. 8 ), and the knife control screw 43 is rotatably arranged in the perforating hole to control the
  • the rotation direction of the knife shaft 41 is the same as the rotation direction of the knife control screw 43 .
  • the knife control screw 43 is provided with a through hole with a square cross-section, a section of the knife control shaft 41 is set as a square shaft, and the square shaft of the knife control shaft 41 is penetrated through the through hole. Outside the square shaft section of the cutter shaft 41 .
  • both ends of the knife control screw 43 are rotatably connected to the first clamping block 33 through a bearing 46 respectively, and the knife control shaft 41 penetrates the bearings 46 and through holes at both ends of the knife control screw 43 .
  • the axial direction of the knife control screw 43 is parallel to the axial direction of the knife control shaft 41. Since the knife control screw 43 is limited in the through hole, the forward and reverse rotation of the knife control shaft 41 drives the forward and reverse rotation of the knife control screw 43 .
  • the lifting nut 44 is sleeved on the outside of the knife control screw 43 , and the lifting nut 44 is screwed with the outer wall of the knife control screw 43 , and the cutter 6 is arranged on the lifting nut 44 .
  • the second drive motor 42 drives the rotation of the knife control shaft 41, drives the knife control screw 43 to rotate in the through hole, and then drives the lifting nut 44 to move up and down (relative to FIG. 10) along the knife control screw 43, thereby driving the cutter 6 moves up and down relative to the knife control screw 43 .
  • the moving direction of the lifting nut 44 is the same as the axial direction of the knife control shaft 41 , and is also the same as the vertical moving direction of the cutting knife 6 .
  • the lifting nut 44 is detachably connected with the knife fixing frame 45
  • the cutting knife 6 is connected with the knife fixing frame 45 .
  • the knife holder 45 is made of insulating material.
  • the first clamping block 33 is provided with a micro switch 47 , and the micro switch 47 is placed above the knife holder 45 (relative to FIG. 6 ), and between the micro switch 47 and the knife holder 45 have a certain distance.
  • the micro switch 47 is electrically connected to the controller 2. When the cutter 6 retreats, the knife holder 45 moves upward. When the micro switch 47 is in contact with the micro switch 47, the micro switch 47 sends a signal to the controller 2 to withdraw the knife in place.
  • the controller 2 controls the second driving motor 42 to stop driving the cutter 6 to move backward.
  • the second drive motor 42 drives the knife control shaft 41 to rotate, drives the knife control screw 43 to rotate, and then drives the lifting nut 44 to move up and down relative to the knife control shaft 41, so as to realize the relative movement of the cutter 6 relative to the knife control shaft 41.
  • the up-and-down movement of the knife shaft 41 further realizes the forward and backward movement of the cutter 6, and the structure is simple and easy to implement.
  • the rotating device 5 may include: a toothed plate 51 , a rotating plate 52 , a third drive motor 53 , a drive gear 54 , a linkage mechanism and an auxiliary gear 55 .
  • the toothed plate 51 is used to connect with the knife insulation 15, the toothed plate 51 is provided with a first channel, the rotary plate 52 is rotatably connected with the toothed plate 51, and the rotary plate 52 is provided with a second channel 521, and the second channel 521 is connected to the
  • the first channels are connected to form a channel for accommodating the wires 9 together.
  • a through hole is formed in the center of the toothed plate 51, and a bar-shaped opening is opened from the edge of the toothed plate 51 to the center.
  • the bar-shaped opening communicates with the through hole of the toothed plate 51 to form a first channel.
  • the width of the bar-shaped opening is It is smaller than the diameter of the through hole of the chainring 51 .
  • the center of the rotating disk 52 is also provided with a through hole, and a strip-shaped opening is opened from the edge of the rotating disk 52 to the center. The diameter of the through hole on the rotary disk 52 .
  • the wire 9 is placed at the innermost part of the first channel and the second channel 521, that is, corresponding to the through hole of the toothed plate 51 and the through hole of the rotary plate 52, so that when the rotary plate 52 rotates relative to the toothed plate 51, it will not be affected by the wire 9 block.
  • the rotating device 5 may further include: a casing 57 with a circular cross-section, a through hole is opened in the center of the casing 57, and a channel with the same shape as the first channel is also opened in the casing 57 .
  • One side of the casing 57 is the opening side, and the chainring 51 is disposed inside the casing 57 .
  • the chainring 51 and the casing 57 are fixed by screws.
  • the rotary disk 52 is covered on the opening side of the casing 57, the center of the rotary disk 52 is provided with a boss, and the boss is inserted into the through hole in the center of the toothed plate 51 and the through hole in the center of the casing 57, and the rotary disk 52 and the casing 57 and the toothed plate 51 are rotatably connected. In this way, the casing 57 and the toothed disc 51 are relatively fixed, while the rotating disc 52 is rotatable.
  • the housing 57 is detachably connected to the insulating rod connector 14 , and the insulating rod connector 14 is detachably connected to the knife insulation 15 .
  • the through hole of the rotating disk 52 in the second channel is provided with a boss.
  • the rotating disk 52 is connected with the support frame 1 , specifically, the rotating disk 52 is connected with the side plate 13 of the support frame 1 , and more specifically, the boss of the rotating disk 52 and the side plate 13 of the support frame 1 are connected by bolts In this way, the rotation of the rotary disk 52 drives the bosses on it to rotate and then drives the support frame 1 to rotate, that is, the clamping device 3 and the knife control device 4 are driven to rotate.
  • the shape of the side plate 13 connecting the support frame 1 to the rotary disk 52 is the same as that of the rotary disk 52 , and a channel of the same shape as the second channel is defined on the side plate 13 .
  • the driving gear 54 and the auxiliary gear 55 are both disposed on the rotary disk 52 and meshed with the toothed disk 51 . There is a certain distance between the driving gear 54 and the auxiliary gear 55.
  • the interlocking mechanism is arranged between the driving gear 54 and the auxiliary gear 55 and is connected to the rotary disk 52. The interlocking mechanism is connected to both the driving gear 54 and the auxiliary gear 55.
  • the linkage mechanism may include: a torque transmission gear 56 sandwiched between the drive gear 54 and the auxiliary gear 55 and meshed with both the drive gear 54 and the auxiliary gear 55 .
  • each torque transmission gear 56 is sandwiched between the driving gear 54 and the auxiliary gear 55 , and any two adjacent torque transmission gears 56 are meshed, and the most lateral The two torque transmission gears 56 mesh with the drive gear 54 and the auxiliary gear 55, respectively.
  • one torque transmission gear 56 corresponds to one gear rotating shaft, the gear rotating shaft is connected with the rotating disk 52 , and the torque transmitting gear 56 is installed on the gear rotating shaft.
  • the third drive motor 53 is disposed on the rotary disk 52 and connected to the drive gear 54 .
  • the third drive motor 53 is electrically connected to the controller 2 to drive the drive gear 54 to rotate under the control of the controller 2 .
  • the rotation of the drive gear 54 The toothed plate 51 and the torque transmission gear 56 are transmitted to the auxiliary gear 55 to drive the auxiliary gear 55 to rotate. Since the toothed plate 51 is fixed, the rotary plate 52 is driven to rotate, thereby driving the components on the rotary plate 52 to rotate together.
  • the third drive motor 53 is disposed on the side of the rotary disk 52 away from the toothed disk 51 .
  • the structure of the rotating device 5 is simple, which is easy to implement, and can ensure that the rotating disk 52 can freely rotate around the wire 9, and then drives the clamping device 3 and the knife control device 4 to rotate around the wire 9 together, which is convenient for correcting the Cutting of wire insulation.
  • the third detection device 10 may include: a magnetic position sensor 101 and a magnet 102 .
  • the magnet 102 is disposed on the toothed disk 51
  • the magnetic position sensor 101 is disposed on the rotating disk 52 and is electrically connected to the controller 2
  • the magnetic position sensor 101 is used to send a trigger signal to the controller 2 when passing through the magnet 102 .
  • the controller 2 is also used for determining the number of rotations of the rotating disk 52 and the position of the rotating disk 52 according to the trigger signal.
  • the initial state of the rotating device 5 is the state when the positions of the first channel and the second channel 521 correspond, that is, the state shown in FIG. 11 .
  • the second drive motor 42 drives the cutter 6 to move forward toward the center of the wire 9.
  • the controller 2 controls the second drive motor 42 to stop driving, and then the cutter 6 stops moving forward.
  • the rotary disk 52 continues to rotate until the cutting to the preset length, then the peeling task is completed, and the controller 2 controls the second driving motor 42 to drive the cutter 6 to retreat.
  • the rotating disk 52 keeps rotating, and when the magnetic position sensor 101 passes the magnet 102, it sends a signal to the controller 2, and the controller 2 determines the position of the rotating disk 52 according to the signal, and controls the third driving motor 53 to rotate according to the position of the rotating disk 52, Make the rotary disk 52 and the housing 57 return to the initial position (ie, the position corresponding to the first channel and the second channel 521 ), then the controller 2 controls the third drive motor 53 to stop driving, and the rotary disk 52 stops rotating.
  • the controller 2 controls the first driving motor 32 to drive the first clamping block 33 and the second clamping block 34 to separate, so as to release the wire 9 and remove the wire stripper, that is, a complete stripping cycle is completed.
  • the wire stripper adopts the wave cycle stripping method, that is, the cutter 6 cuts into the wire 9 for the first time, and the cutter 6 starts to retreat a certain distance after it touches the aluminum core of the wire 9, and peels half a circle. After that, the wire stripper advances again to cut the wire 9, and the cutter 6 stops advancing after touching the aluminum core of the wire 9, and the cutter 6 retreats a certain distance, and after peeling again for half a week, a cycle is completed, and the above cycle is repeated. Can. In this way, the cutter 6 of the wire stripper can control the distance between the cutter 6 and the aluminum core of the wire at regular intervals, so as to avoid the problem of eccentricity leading to the failure of stripping.
  • this embodiment is simple and convenient to operate, can automatically adjust the position of the cutter 6, is suitable for stripping wires of various thicknesses, realizes automatic cutting of insulating skin, and does not need to manually adjust the position of the cutter and the depth of feed, so as to achieve
  • the automatic self-adaptive stripping of the wire saves time and labor, reduces the labor intensity of the operator, and can accurately strip the strip and improve the cutting precision.

Landscapes

  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The present invention provides a wire stripper. The wire stripper comprises: a support frame, a controller, a clamping device used for clamping a wire, a rotating device, a cutter control device, a cutter provided on the cutter control device, a first detection device provided on the cutter, and a second detection device provided on the cutter control device. The clamping device, the cutter control device, and the rotating device are all provided on the support frame. The first detection device detects whether the cutter contacts an aluminum core of a wire. The second detection device detects whether an insulation of the wire is completely stripped. The controller controls the clamping device to clamp the wire, controls, after the wire is clamped, the rotating device to drive the clamping device and the cutter control device to rotate around the wire, and controls the cutter control device to drive the cutter to move forwards and to stop, upon detection that the cutter contacts the aluminum core of the wire and the insulation of the wire is completely stripped, driving the cutter to move forwards to cut the insulation of the wire.

Description

导线剥皮器wire stripper
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请基于申请号为202011297612.3、申请日为2020年11月19日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on the Chinese patent application with the application number of 202011297612.3 and the filing date of November 19, 2020, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is incorporated herein by reference.
技术领域technical field
本发明涉及电力技术领域,具体而言,涉及一种导线剥皮器。The invention relates to the field of electric power technology, in particular to a wire stripper.
背景技术Background technique
随着配电网建设规模的不断扩大,配网运维检修工作量也随之日益增加。为了提高供电可靠性,配网带电作业技术的重要性也逐步升高。由于配网带电作业70%以上的作业项目都与带电断接引技术相关,而在进行带电接引的施工中,由于架空导线90%以上都是绝缘铝绞线,因此对绝缘皮的剥除工作就成为配网带电作业中的一道重要工序。With the continuous expansion of the scale of distribution network construction, the workload of distribution network operation and maintenance is also increasing. In order to improve the reliability of power supply, the importance of live work technology in distribution network is gradually increasing. Since more than 70% of the live work of the distribution network is related to the live disconnection and lead technology, and in the construction of live lead, because more than 90% of the overhead wires are insulated aluminum stranded wires, the stripping of the insulation is required. Work has become an important process in the live work of the distribution network.
现有的绝缘导线剥皮方式包括绝缘手套施工法和绝缘杆施工法两种,在实际作业过程中,绝缘手套施工法比较便于调整,但是人工操作比较复杂,不能精确剥皮。而绝缘杆施工法,距离剥皮点超过1.5米以上,人眼不方便观察,为了避免剥透导线或伤害导体,需要取下剥皮器来调整切刀的位置,相当费时,并增加了作业人员的劳动强度。Existing methods of stripping insulated wires include insulation glove construction method and insulation rod construction method. In the actual operation process, the insulation glove construction method is easier to adjust, but the manual operation is more complicated and cannot be peeled accurately. In the construction method of insulating rod, the distance from the peeling point is more than 1.5 meters, which is inconvenient for human eyes to observe. In order to avoid stripping through the wire or damaging the conductor, it is necessary to remove the stripper to adjust the position of the cutter, which is quite time-consuming and increases the operator's time. Labor intensity.
发明内容SUMMARY OF THE INVENTION
鉴于此,本发明实施例提出了一种导线剥皮器,旨在解决现有技术中人工手动对绝缘导线剥皮易导致操作复杂费时费力的问题。In view of this, an embodiment of the present invention proposes a wire stripper, which aims to solve the problem in the prior art that manual stripping of insulated wires easily leads to complicated and time-consuming operations.
本发明实施例提出了一种导线剥皮器,该导线剥皮器包括:支撑架、控制器、用于夹紧导线的夹紧装置、旋转装置、控刀装置、设置于控刀装置的切刀、设置于切刀的第一检测装置和设置于控刀装置的第二检测装置;其中,夹紧装置、控刀装置和旋转装置均设置于支撑架;第一检测装置用于检测切刀是否与导线的铝芯相接触;第二检测装置用于检测导线的绝缘皮是否完全剥离;控制器与夹紧装置、旋转装置、控刀装置、第一检测装置和第二检测装置均电性连接,用于控制夹紧装置夹紧导线,在导线夹紧后控制旋转装置带动夹紧装置和控刀装置绕导线旋转,并控制控刀装置驱动切刀前进,以及在检测到切刀与导线的铝芯相接触且导线的绝缘皮完全剥离时停止驱动切刀前进,以切割导线的绝缘皮。An embodiment of the present invention provides a wire stripper, which includes: a support frame, a controller, a clamping device for clamping the wire, a rotating device, a knife control device, a cutter disposed on the knife control device, The first detection device is arranged on the cutter and the second detection device is arranged on the knife control device; wherein, the clamping device, the knife control device and the rotation device are all arranged on the support frame; the first detection device is used to detect whether the cutter matches the The aluminum core of the wire is in contact; the second detection device is used to detect whether the insulation of the wire is completely peeled off; the controller is electrically connected with the clamping device, the rotating device, the knife control device, the first detection device and the second detection device, It is used to control the clamping device to clamp the wire, control the rotating device to drive the clamping device and the knife control device to rotate around the wire after the wire is clamped, and control the knife control device to drive the cutter to move forward, and to detect the aluminum alloy between the cutter and the wire. When the cores are in contact and the insulation of the wire is completely stripped, the driving of the cutter is stopped to cut the insulation of the wire.
一些实施方案中,导线剥皮器还包括:第三检测装置;其中,第三检测装置设置于旋转装置且与控制器电性连接,控制器还用于在切刀停止前进时控制第三检测装置检测旋转装置的旋转圈数,并根据旋转圈数确定剥皮长度以及在达到预设长度时控制控刀装置驱动切刀后退。In some embodiments, the wire stripper further includes: a third detection device; wherein, the third detection device is disposed on the rotating device and is electrically connected to the controller, and the controller is further configured to control the third detection device when the cutter stops moving forward The number of rotations of the rotating device is detected, and the peeling length is determined according to the number of rotations, and when the preset length is reached, the knife control device is controlled to drive the cutter to retreat.
一些实施方案中,第三检测装置还用于确定旋转装置的位置;控制器还用于在切刀后退后根据旋转装置的位置控制旋转装置校准至初始位置,并在置于初始位置时控制旋转装置停止旋转。In some embodiments, the third detection device is also used to determine the position of the rotating device; the controller is also used to control the rotating device to be calibrated to the initial position according to the position of the rotating device after the cutter is retracted, and to control the rotation when placed in the initial position The device stops spinning.
一些实施方案中,夹紧装置包括:螺杆、第一驱动电机、以及并列设置的第一夹块和第二夹块,其中,支撑架为框型,螺杆的两端分别与支撑架的顶板和底板一一对应地可转动连接,螺杆的外壁设置有螺纹方向相反的两段螺纹,第一夹块和第二夹块与螺杆的两段螺纹处一一对应地相螺接;第一驱动电机设置于支撑架且与螺杆和控制器均连接,用于在控制器的控制下驱动螺杆转动,带动第一夹块和第二夹块相合拢以夹紧导线并在合拢至预设位置时停止合拢,或者带动第一夹块和第二夹块相分离以松开导线并在分离至预设位置时停止分离。In some embodiments, the clamping device includes: a screw rod, a first driving motor, and a first clamping block and a second clamping block arranged in parallel, wherein the support frame is frame-shaped, and two ends of the screw rod are respectively connected to the top plate and the second clamp block of the support frame. The bottom plates are rotatably connected in one-to-one correspondence, the outer wall of the screw is provided with two threads of opposite thread directions, and the first clamping block and the second clamping block are screwed with the two threads of the screw in one-to-one correspondence; the first drive motor It is arranged on the support frame and connected with the screw rod and the controller, and is used to drive the screw rod to rotate under the control of the controller, and drive the first clamping block and the second clamping block to close together to clamp the wire and stop when they are closed to a preset position Closing, or driving the first clamping block and the second clamping block to separate to release the wire and stop the separation when it is separated to a preset position.
一些实施方案中,第二夹块设置有用于容置导线的容置槽,容置槽的壁面上间隔设置有多个凸起部。In some embodiments, the second clamping block is provided with an accommodating groove for accommodating the wire, and a plurality of protrusions are provided at intervals on the wall surface of the accommodating groove.
一些实施方案中,夹紧装置还包括:触发滑块和设置于第一夹块的第一行程开关;其中,触发滑块可移动地设置于第一夹块朝向第二夹块的一面,并且,触发滑块与第一行程开关的弹片之间具有预设距离,触发滑块用于第一夹块和第二夹块相合拢时在导线的挤压下移动进而挤压第一行程开关的弹片;第一行程开关与控制器电性连接,用于在第一行程开关的弹片受到挤压时向控制器发出停止合拢信号,控制器还用于根据停止合拢信号控制第一驱动电机停止驱动。In some embodiments, the clamping device further comprises: a triggering slider and a first travel switch disposed on the first clamping block; wherein the triggering slider is movably disposed on the side of the first clamping block facing the second clamping block, and , there is a preset distance between the trigger slider and the elastic piece of the first travel switch, and the trigger slider is used to move under the extrusion of the wire when the first clamp block and the second clamp block are closed to squeeze the first travel switch. Shrapnel; the first travel switch is electrically connected to the controller, and is used to send a stop and close signal to the controller when the elastic sheet of the first travel switch is squeezed, and the controller is also used to control the first drive motor to stop driving according to the stop and close signal. .
一些实施方案中,夹紧装置还包括:设置于支撑架的第二行程开关;其中,第二行程开关的弹片置于第二夹块的下方且与第二夹块具有预设距离,第二行程开关与控制器电性连接,用于第一夹块和第二夹块相分离时在第二行程开关的弹片受到第二夹块挤压时向控制器发出停止分离信号,控制器还用于根据停止分离信号控制第一驱动电机停止驱动。In some embodiments, the clamping device further includes: a second travel switch disposed on the support frame; wherein the elastic piece of the second travel switch is placed below the second clamping block and has a preset distance from the second clamping block, and the second The travel switch is electrically connected with the controller, and is used to send a stop separation signal to the controller when the elastic piece of the second travel switch is squeezed by the second clamping block when the first clamping block and the second clamping block are separated, and the controller also uses to control the first drive motor to stop driving according to the stop separation signal.
一些实施方案中,控刀装置包括:控刀轴、传动机构和第二驱动电机;其中,控刀轴的两端分别与支撑架的顶板和底板一一对应地可转动连接,传动机构设置于控刀轴且与切刀相连接;第二驱动电机设置于支撑架且与控刀轴和控制器均连接,用于在控制器的控制下驱动控刀轴转动,进而通过传动机构带动切刀沿控刀轴的轴线方向上下移动,以实现切刀的前进或者后退。In some embodiments, the knife control device includes: a knife control shaft, a transmission mechanism and a second drive motor; wherein, the two ends of the knife control shaft are respectively rotatably connected with the top plate and the bottom plate of the support frame in a one-to-one correspondence, and the transmission mechanism is arranged on the support frame. The knife control shaft is connected with the cutter; the second drive motor is arranged on the support frame and connected with the knife control shaft and the controller, and is used to drive the knife control shaft to rotate under the control of the controller, and then drives the cutter through the transmission mechanism Move up and down along the axis of the knife control shaft to realize the forward or backward of the cutter.
一些实施方案中,传动机构包括:刀控螺杆和升降螺母;其中,第一夹块开设有贯穿其厚度方向的穿设孔,刀控螺杆可转动地设置于穿设孔内,并且,刀控螺杆开设有截面为方形的贯穿孔,控刀轴的其中一段设置为方轴,控刀轴的方轴穿设于贯穿孔,控刀轴的旋转方向与刀控螺杆的旋转方向相同;升降螺母套设且螺接于刀控螺杆的外部,切刀设置于升降螺 母;第二驱动电机用于驱动控刀轴转动带动刀控螺杆转动,进而带动升降螺母沿刀控螺杆上下移动,从而带动切刀上下移动。In some embodiments, the transmission mechanism includes: a knife control screw and a lifting nut; wherein, the first clamping block is provided with a through hole running through its thickness direction, the knife control screw is rotatably arranged in the through hole, and the knife control The screw is provided with a through hole with a square cross-section, one section of the knife control shaft is set as a square shaft, the square shaft of the knife control shaft is passed through the through hole, and the rotation direction of the knife control shaft is the same as that of the knife control screw; It is sleeved and screwed on the outside of the knife control screw, and the cutter is set on the lifting nut; the second driving motor is used to drive the rotation of the knife control shaft to drive the knife control screw to rotate, and then drive the lifting nut to move up and down along the knife control screw, thereby driving the cutting The knife moves up and down.
一些实施方案中,旋转装置包括:齿盘、旋转盘、第三驱动电机、驱动齿轮、连动机构和辅助齿轮;其中,齿盘用于与刀绝缘相连接,齿盘开设有第一通道,旋转盘与齿盘可转动地连接,旋转盘开设有与第一通道相连通的第二通道,以容置导线;并且,旋转盘与支撑架相连接;驱动齿轮与辅助齿轮均设置于旋转盘且均与齿盘相啮合,连动机构设置于驱动齿轮与辅助齿轮之间;第三驱动电机设置于旋转盘且与驱动齿轮和控制器均连接,用于在控制器的控制下带动驱动齿轮转动进而带动旋转盘转动;并且,驱动齿轮用于通过连动机构带动辅助齿轮转动。In some embodiments, the rotating device includes: a toothed disc, a rotating disc, a third driving motor, a driving gear, a linkage mechanism and an auxiliary gear; wherein, the toothed disc is used for insulating connection with the knife, and the toothed disc is provided with a first channel, The rotating disk is rotatably connected with the toothed disk, and the rotating disk is provided with a second channel that communicates with the first channel to accommodate the wires; and the rotating disk is connected with the support frame; the driving gear and the auxiliary gear are both arranged on the rotating disk And they are meshed with the toothed disc, and the linkage mechanism is arranged between the driving gear and the auxiliary gear; the third driving motor is arranged on the rotating disc and is connected with the driving gear and the controller, and is used to drive the driving gear under the control of the controller. The rotation further drives the rotating disk to rotate; and the driving gear is used to drive the auxiliary gear to rotate through the linkage mechanism.
一些实施方案中,第三检测装置包括:设置于旋转盘的磁性位置传感器和设置于齿盘的磁铁;其中,磁性位置传感器与控制器电性连接,用于在经过磁铁时向控制器发送触发信号,控制器还用于根据触发信号确定旋转盘的旋转圈数和旋转盘的位置。In some embodiments, the third detection device includes: a magnetic position sensor disposed on the rotating disk and a magnet disposed on the toothed disk; wherein the magnetic position sensor is electrically connected to the controller for sending a trigger to the controller when passing through the magnet signal, and the controller is also used to determine the number of rotations of the rotating disk and the position of the rotating disk according to the trigger signal.
本发明实施例中,夹紧装置夹紧导线,控制器控制旋转装置旋转带动夹紧装置和控刀装置一起绕导线旋转,同时,控刀装置驱动切刀前进,当检测到切刀与导线的铝芯相接触并且导线的绝缘皮完全剥离时控刀装置才会停止驱动切刀前进,切刀继续绕导线旋转,从而切割导线的绝缘皮,操作简单方便,能够自动调整切刀的位置,适用于各种厚度的导线剥皮,实现了自动切割绝缘皮,无需人工手动调整切刀位置和进刀深度,实现了导线的自动自适应剥皮,省时省力,减轻了作业人员的劳动强度,并能准确剥皮,提高了切割精度,解决了现有技术中人工手动对绝缘导线剥皮易导致操作复杂费时费力的问题。In the embodiment of the present invention, the clamping device clamps the wire, and the controller controls the rotation of the rotating device to drive the clamping device and the knife control device to rotate around the wire together. At the same time, the knife control device drives the cutter to move forward. When the aluminum core is in contact and the insulation of the wire is completely peeled off, the knife control device will stop driving the cutter to move forward, and the cutter will continue to rotate around the wire, thereby cutting the insulation of the wire. The operation is simple and convenient, and the position of the cutter can be automatically adjusted. For stripping wires of various thicknesses, it realizes automatic cutting of insulation, without manual manual adjustment of cutter position and feed depth, and realizes automatic adaptive stripping of wires, saving time and effort, reducing the labor intensity of operators, and can The accurate peeling improves the cutting precision, and solves the problem that the manual peeling of the insulated wire in the prior art easily leads to complicated operation, time-consuming and labor-intensive.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于 本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本发明实施例提供的导线剥皮器的结构示意图;1 is a schematic structural diagram of a wire stripper provided by an embodiment of the present invention;
图2为本发明实施例提供的导线剥皮器的侧视结构示意图;FIG. 2 is a schematic structural diagram of a side view of a wire stripper provided by an embodiment of the present invention;
图3为本发明实施例提供的导线剥皮器的结构框图;3 is a structural block diagram of a wire stripper provided by an embodiment of the present invention;
图4为本发明实施例提供的导线剥皮器中,夹紧装置和控刀装置的结构示意图;4 is a schematic structural diagram of a clamping device and a knife-controlling device in the wire stripper provided by an embodiment of the present invention;
图5为本发明实施例提供的导线剥皮器中,夹紧装置和控刀装置的侧视结构示意图;5 is a schematic side view of the structure of the clamping device and the knife-controlling device in the wire stripper provided by the embodiment of the present invention;
图6为本发明实施例提供的导线剥皮器中,第一夹块的结构示意图;6 is a schematic structural diagram of a first clamping block in the wire stripper provided by an embodiment of the present invention;
图7为本发明实施例提供的导线剥皮器中,第一夹块的仰视结构示意图;7 is a schematic view of the bottom view of the first clamping block in the wire stripper provided by the embodiment of the present invention;
图8为本发明实施例提供的导线剥皮器中,控刀装置的爆炸结构示意图;8 is a schematic diagram of an explosion structure of a knife control device in a wire stripper provided by an embodiment of the present invention;
图9为本发明实施例提供的导线剥皮器中,传动机构的结构示意图;9 is a schematic structural diagram of a transmission mechanism in the wire stripper provided by an embodiment of the present invention;
图10为本发明实施例提供的导线剥皮器中,旋转装置的结构示意图;10 is a schematic structural diagram of a rotating device in a wire stripper provided by an embodiment of the present invention;
图11为本发明实施例提供的导线剥皮器中,旋转装置的侧视结构示意图;11 is a schematic side view of the structure of the rotating device in the wire stripper provided by the embodiment of the present invention;
图12为本发明实施例提供的导线剥皮器使用时的结构示意图。FIG. 12 is a schematic structural diagram of the wire stripper provided by the embodiment of the present invention when it is used.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术 人员。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
参见图1至图12,图中示出了本发明实施例提供的导线剥皮器的优选结构。如图所示,导线剥皮器包括:支撑架1、控制器2、夹紧装置3、旋转装置5、控刀装置4、切刀6、第一检测装置7和第二检测装置8。其中,支撑架1可以为框架结构,其可以包括:顶板11、底板12和两个侧板13,顶板11与底板12相平行,两个侧板13相平行,顶板11的两端与两个侧板13相连接,底板12的两端也与两个侧板13相连接,从而形成一个四边形的框架,每个侧板13均开设有开孔以形成镂空状态。Referring to FIG. 1 to FIG. 12, the figures show the preferred structure of the wire stripper provided by the embodiment of the present invention. As shown in the figure, the wire stripper includes: a support frame 1 , a controller 2 , a clamping device 3 , a rotating device 5 , a knife control device 4 , a cutter 6 , a first detection device 7 and a second detection device 8 . The support frame 1 may be a frame structure, which may include: a top plate 11, a bottom plate 12 and two side plates 13, the top plate 11 is parallel to the bottom plate 12, the two side plates 13 are parallel, and the two ends of the top plate 11 are parallel to the two side plates 13. The side plates 13 are connected, and both ends of the bottom plate 12 are also connected with the two side plates 13 to form a quadrilateral frame, and each side plate 13 is provided with an opening to form a hollow state.
夹紧装置3、控刀装置4和旋转装置5均设置于支撑架1,夹紧装置3用于夹紧或松开导线9。切刀6设置于控刀装置4,控刀装置4用于驱动切刀6前进或者后退,在切刀6前进时切割导线9的绝缘皮,在切割完成后驱动切刀6后退。旋转装置5用于驱动支撑架1旋转,进而带动夹紧装置3和控刀装置4一起旋转。The clamping device 3 , the knife controlling device 4 and the rotating device 5 are all arranged on the support frame 1 , and the clamping device 3 is used for clamping or loosening the wire 9 . The cutter 6 is arranged on the cutter control device 4, and the cutter control device 4 is used to drive the cutter 6 to move forward or backward. The rotating device 5 is used to drive the support frame 1 to rotate, thereby driving the clamping device 3 and the knife control device 4 to rotate together.
第一检测装置7设置于切刀6,以检测切刀6是否与导线9的铝芯相接触。示例性地,第一检测装置7为电容传感器,当切刀6剥穿绝缘皮与导线9的铝芯相接触时,切刀6自身的电容会发生变化,电容传感器会感知到该变化,进而发出进刀到位信号。具体实施时,切刀6与导线9的铝芯接触时,由于刀头本身与导线剥皮器的其他金属构件为绝缘连接,其本身电容较小,一旦与导线接触,电容会突然增大2-3个数量级。The first detection device 7 is disposed on the cutter 6 to detect whether the cutter 6 is in contact with the aluminum core of the wire 9 . Exemplarily, the first detection device 7 is a capacitance sensor. When the cutter 6 peels off the insulating sheath and contacts the aluminum core of the wire 9, the capacitance of the cutter 6 itself will change, and the capacitance sensor will sense the change, and then Send out the in-feed in-position signal. In specific implementation, when the cutter 6 is in contact with the aluminum core of the wire 9, since the cutter head itself is insulated from other metal components of the wire stripper, its capacitance is small. Once it contacts the wire, the capacitance will suddenly increase by 2- 3 orders of magnitude.
第二检测装置8设置于控刀装置4,以检测导线9的绝缘皮是否完全剥离。示例性地,第二检测装置8为颜色传感器,由于绝缘皮与导线9的颜色有差异,所以可以通过检测颜色来判断绝缘皮的剥离情况。当导线9存在偏心问题导致绝缘皮未完全剥离时,第二检测装置8能实时感知金属色和导线9之间的色差,并发出继续进刀信号。The second detection device 8 is arranged on the knife control device 4 to detect whether the insulating skin of the wire 9 is completely peeled off. Exemplarily, the second detection device 8 is a color sensor. Since the color of the insulating skin and the wire 9 is different, the peeling condition of the insulating skin can be judged by detecting the color. When the wire 9 has an eccentricity problem and the insulating skin is not completely peeled off, the second detection device 8 can sense the color difference between the metal color and the wire 9 in real time, and send a signal to continue feeding.
控制器2与夹紧装置3、旋转装置5、控刀装置4、第一检测装置7和第二检测装置8均电性连接,控制器2用于控制夹紧装置3夹紧导线9,并在导线9被夹紧后控制旋转装置5带动夹紧装置3和控刀装置4绕导线9旋转,以及在绕导线9旋转的过程中,控制器2控制控刀装置4驱动切刀6前进,在检测到切刀6与导线9的铝芯相接触并且导线9的绝缘皮完全剥离时,控制控刀装置4停止驱动切刀6前进,以切割导线9的绝缘皮。具体地,必须是在第一检测装置7检测到切刀6与导线9的铝芯相接触,并且,第二检测装置8检测到导线9的绝缘皮完全剥离时,才能停止驱动切刀6前进。如果只有一个满足条件,则切刀6继续前进。The controller 2 is electrically connected with the clamping device 3, the rotating device 5, the knife control device 4, the first detection device 7 and the second detection device 8, and the controller 2 is used to control the clamping device 3 to clamp the wire 9, and After the wire 9 is clamped, the rotating device 5 is controlled to drive the clamping device 3 and the knife control device 4 to rotate around the wire 9, and during the rotation around the wire 9, the controller 2 controls the knife control device 4 to drive the cutter 6 to advance, When it is detected that the cutter 6 is in contact with the aluminum core of the wire 9 and the insulation of the wire 9 is completely peeled off, the control knife control device 4 stops driving the cutter 6 to move forward to cut the insulation of the wire 9 . Specifically, only when the first detection device 7 detects that the cutter 6 is in contact with the aluminum core of the wire 9, and the second detection device 8 detects that the insulation of the wire 9 is completely peeled off, the driving of the cutter 6 can be stopped. . If only one satisfies the condition, the cutter 6 moves on.
控制器2还用于在导线9的绝缘皮切割至预设长度时,控制控刀装置4驱动切刀6后退,并在退刀至预设位置时控制退刀停止。在退刀过程中,切刀6的刀刃偏离导线9的中心,绝缘皮会逐渐变薄,直至将绝缘皮切断。具体实施时,该预设位置可以根据实际情况来确定,本实施例对此不做任何限制。The controller 2 is also used to control the knife control device 4 to drive the knife 6 to retreat when the insulating sheath of the wire 9 is cut to a preset length, and to control the retraction to stop when the knife retracts to a preset position. In the process of retracting the knife, the cutting edge of the cutter 6 deviates from the center of the wire 9, and the insulating skin will gradually become thinner until the insulating skin is cut off. During specific implementation, the preset position may be determined according to the actual situation, which is not limited in this embodiment.
可以看出,本实施例中,夹紧装置3夹紧导线9,控制器2控制旋转装置5旋转带动夹紧装置3和控刀装置4一起绕导线9旋转,同时,控刀装置4驱动切刀6前进,当检测到切刀6与导线9的铝芯相接触并且导线9的绝缘皮完全剥离时控刀装置4才会停止驱动切刀6前进,切刀6继续绕导线9旋转,从而切割导线9的绝缘皮,操作简单方便,能够自动调整切刀6的位置,适用于各种厚度的导线剥皮,实现了自动切割绝缘皮,无需人工手动调整切刀位置和进刀深度,实现了导线的自动自适应剥皮,省时省力,减轻了作业人员的劳动强度,并能准确剥皮,提高了切割精度,解决了现有技术中人工手动对绝缘导线剥皮易导致操作复杂费时费力的问题。It can be seen that in this embodiment, the clamping device 3 clamps the wire 9, and the controller 2 controls the rotation device 5 to rotate to drive the clamping device 3 and the knife control device 4 to rotate around the wire 9 together. At the same time, the knife control device 4 drives the cutting The knife 6 moves forward. When it is detected that the cutter 6 is in contact with the aluminum core of the wire 9 and the insulation of the wire 9 is completely peeled off, the knife control device 4 stops driving the cutter 6 to move forward, and the cutter 6 continues to rotate around the wire 9, thereby Cutting the insulation of the wire 9, the operation is simple and convenient, and the position of the cutter 6 can be automatically adjusted, which is suitable for stripping wires of various thicknesses, and realizes the automatic cutting of the insulation. There is no need to manually adjust the position and depth of the cutter. The automatic self-adaptive stripping of the wire saves time and labor, reduces the labor intensity of the operator, and can accurately strip the strip, improve the cutting precision, and solve the problem of the manual stripping of the insulated wire in the prior art, which easily leads to complicated and time-consuming operations.
参见图3,上述实施例中,导线剥皮器还可以包括:第三检测装置10。 其中,第三检测装置10设置于旋转装置5且与控制器2电性连接,控制器2还用于在切刀6停止前进时控制第三检测装置10检测旋转装置5的旋转圈数,并根据旋转圈数确定导线9的剥皮长度,以及在剥皮长度达到预设长度时控制控刀装置4驱动切刀6后退。该预设长度根据实际情况来确定,本实施例对此不做任何限制。这样,能够准确确定绝缘皮的长度,进而精准地确定切刀6后退的时机。Referring to FIG. 3 , in the above embodiment, the wire stripper may further include: a third detection device 10 . The third detection device 10 is disposed on the rotating device 5 and is electrically connected to the controller 2. The controller 2 is also used to control the third detection device 10 to detect the number of rotations of the rotating device 5 when the cutter 6 stops moving forward, and The stripping length of the wire 9 is determined according to the number of rotations, and when the stripping length reaches a preset length, the knife control device 4 is controlled to drive the cutter 6 to retreat. The preset length is determined according to the actual situation, which is not limited in this embodiment. In this way, the length of the insulating skin can be accurately determined, and then the timing of the retreat of the cutter 6 can be accurately determined.
第三检测装置10还用于确定旋转装置5的位置,控制器2还用于在切刀6后退后根据旋转装置5的位置控制旋转装置5校准至初始位置,并在旋转装置5置于初始位置时控制旋转装置5停止旋转。其中,初始位置为夹紧装置3夹紧导线9之前的位置。这样,在绝缘皮切割完成后,旋转装置5校准至初始位置,便于下一次导线的剥皮,并且,控制器2能够准确地对旋转装置5进行校准,提高了校准的精准度。The third detection device 10 is also used to determine the position of the rotating device 5, and the controller 2 is also used to control the rotating device 5 to be calibrated to the initial position according to the position of the rotating device 5 after the cutter 6 retreats, and when the rotating device 5 is placed in the initial position When in position, the rotating device 5 is controlled to stop rotating. The initial position is the position before the clamping device 3 clamps the wire 9 . In this way, after the insulating skin is cut, the rotating device 5 is calibrated to the initial position, which is convenient for the next wire stripping, and the controller 2 can accurately calibrate the rotating device 5, which improves the accuracy of calibration.
参见图1至图6,上述各实施例中,夹紧装置3可以包括:螺杆31、第一驱动电机32、第一夹块33和第二夹块34。其中,支撑架1为框型结构,螺杆31的两端分别与支撑架1的顶板11和底板12一一对应并且均为可转动地连接,这样,螺杆31可相对于顶板11和底板12转动。螺杆31的外部设置有螺纹方向相反的两段螺纹,即螺杆31为双向螺杆。第一夹块33与第二夹块34并列设置,导线9夹设于第一夹块33与第二夹块34之间。第一夹块33和第二夹块34与螺杆31的两段螺纹处一一对应地相螺接。具体地,第一夹块33开设有螺纹孔,该螺纹孔的螺纹方向与螺杆31上其中一段螺纹的螺纹方向相匹配,第一夹块33与该螺纹段相螺接。第二夹块34也开设有螺纹孔,该螺纹孔的螺纹方向与螺杆31上另一段螺纹的螺纹方向相匹配,第二夹块34与该螺纹段相螺接。Referring to FIGS. 1 to 6 , in the above embodiments, the clamping device 3 may include: a screw rod 31 , a first driving motor 32 , a first clamping block 33 and a second clamping block 34 . The support frame 1 is a frame-shaped structure, and the two ends of the screw rod 31 correspond to the top plate 11 and the bottom plate 12 of the support frame 1 in a one-to-one correspondence and are rotatably connected. In this way, the screw rod 31 can rotate relative to the top plate 11 and the bottom plate 12. . The outside of the screw 31 is provided with two sections of threads with opposite screw directions, that is, the screw 31 is a bidirectional screw. The first clamping block 33 and the second clamping block 34 are arranged side by side, and the wire 9 is sandwiched between the first clamping block 33 and the second clamping block 34 . The first clamping block 33 and the second clamping block 34 are screwed in one-to-one correspondence with the two threads of the screw rod 31 . Specifically, the first clamping block 33 is provided with a threaded hole, the threading direction of the threaded hole matches the threading direction of a section of the thread on the screw rod 31 , and the first clamping block 33 is screwed with the thread section. The second clamping block 34 is also provided with a threaded hole, the threading direction of the threaded hole matches the threading direction of another thread on the screw rod 31 , and the second clamping block 34 is screwed with the thread.
具体实施时,螺杆31的两端均设置有轴承46,螺杆31通过两个端部的轴承46与支撑架1的顶板11和底板12可转动连接。In specific implementation, both ends of the screw rod 31 are provided with bearings 46 , and the screw rod 31 is rotatably connected to the top plate 11 and the bottom plate 12 of the support frame 1 through the bearings 46 at both ends.
示例性地,第二夹块34设置有用于容置导线9的容置槽35,容置槽35的壁面上间隔设置有多个凸起部。具体地,容置槽35可以为V型槽,容置槽35的壁面上设置有两个导向板,两个导向板呈V型分布,每个导向板上均间隔设置多个凸起部。这样,能够增加导线9与容置槽35之间的摩擦力,避免导线9在容置槽35内打转,实现了切割导线预设长度的绝缘皮。并且,V型槽能够容置各种不同型号、不同类型和不同外径的导线,扩大了使用范围,在本实施例中,能够容置95~240mm 2的导线。 Exemplarily, the second clamping block 34 is provided with an accommodating groove 35 for accommodating the wire 9 , and a plurality of protrusions are provided at intervals on the wall surface of the accommodating groove 35 . Specifically, the accommodating groove 35 may be a V-shaped groove, and two guide plates are provided on the wall surface of the accommodating groove 35 . In this way, the frictional force between the wire 9 and the accommodating groove 35 can be increased, so that the wire 9 can be prevented from rotating in the accommodating groove 35, and the insulating skin of the predetermined length of the wire can be cut. In addition, the V-shaped groove can accommodate wires of various types, types and outer diameters, thereby expanding the scope of use. In this embodiment, wires of 95-240 mm 2 can be accommodated.
第一驱动电机32设置于支撑架1,第一驱动电机32与螺杆31的其中一个端部相连接,具体地,第一驱动电机32设置于支撑架1的外部且与支撑架1的底板12相连接。第一驱动电机32与控制器2电性连接,以在控制器2的控制下驱动螺杆31转动,进而带动第一夹块33和第二夹块34相向运动以相合拢,进而夹紧导线9,并在合拢至预设位置时停止驱动螺杆31转动,即停止合拢。第一驱动电机32还用于在控制器2的控制下驱动螺杆31转动,进而带动第一夹块33和第二夹块34相背运动以相分离,进而松开导线9,并在分离至预设位置时停止驱动螺杆31转动,即停止分离。具体实施时,第一驱动电机32驱动螺杆31正反转来实现两个夹块的合拢和分离。The first drive motor 32 is disposed on the support frame 1 , and the first drive motor 32 is connected to one end of the screw rod 31 . Specifically, the first drive motor 32 is disposed outside the support frame 1 and is connected to the bottom plate 12 of the support frame 1 . connected. The first driving motor 32 is electrically connected with the controller 2 to drive the screw 31 to rotate under the control of the controller 2, thereby driving the first clamping block 33 and the second clamping block 34 to move toward each other to close together, and then clamp the wire 9 , and stop the rotation of the driving screw 31 when closing to the preset position, that is, stop closing. The first drive motor 32 is also used to drive the screw 31 to rotate under the control of the controller 2, thereby driving the first clamping block 33 and the second clamping block 34 to move in opposite directions to separate, and then loosen the wire 9, and when the separation reaches the When the preset position is reached, the rotation of the driving screw 31 is stopped, that is, the separation is stopped. In specific implementation, the first drive motor 32 drives the screw 31 to rotate forward and reverse to realize the closing and separation of the two clamping blocks.
夹紧装置3还可以包括:触发滑块36和第一行程开关37。其中,触发滑块36可移动地设置于第一夹块33朝向第二夹块34的一面,触发滑块36与导线9相接触。具体地,第一夹块33开设有贯穿第一夹块33厚度方向(图6所示的由上至下的方向)的贯穿孔,触发滑块36可移动地设置于贯穿孔内,则触发滑块36可在贯穿孔内上下移动。第一行程开关37设置于第一夹块33,并且,第一行程开关37的弹片对应于贯穿孔处且置于触发滑块36的上方(相对于图6而言),第一行程开关37的弹片与触发滑块36 之间具有预设距离。在第一夹块33和第二夹块34相合拢时导线9挤压触发滑块36,触发滑块36挤压第一行程开关37的弹片。The clamping device 3 may further include: a trigger slide 36 and a first travel switch 37 . The triggering slider 36 is movably disposed on the side of the first clamping block 33 facing the second clamping block 34 , and the triggering slider 36 is in contact with the wire 9 . Specifically, the first clamping block 33 is provided with a through hole penetrating through the thickness direction of the first clamping block 33 (the direction from top to bottom shown in FIG. 6 ). The slider 36 can move up and down in the through hole. The first travel switch 37 is disposed on the first clamping block 33 , and the elastic piece of the first travel switch 37 corresponds to the through hole and is placed above the trigger slider 36 (relative to FIG. 6 ). The first travel switch 37 There is a preset distance between the shrapnel and the trigger slider 36 . When the first clamping block 33 and the second clamping block 34 are closed together, the wire 9 presses the trigger slider 36 , and the trigger slider 36 presses the elastic piece of the first travel switch 37 .
第一行程开关37与控制器2电性连接,以在第一行程开关37的弹片受到挤压时向控制器2发出停止合拢信号,控制器2根据停止合拢信号控制第一驱动电机32停止驱动螺杆31转动。The first travel switch 37 is electrically connected with the controller 2 to send a stop and close signal to the controller 2 when the elastic piece of the first travel switch 37 is squeezed, and the controller 2 controls the first drive motor 32 to stop driving according to the stop and close signal. The screw 31 rotates.
具体实施时,第一行程开关37的弹片与触发滑块36之间的预设距离应保证在导线9被第一夹块33和第二夹块34夹紧时,导线9挤压触发滑块36,触发滑块36能够与第一行程开关37的弹片相接触,避免预设距离太大而导致触发滑块36与第一行程开关37的弹片无法接触。In specific implementation, the preset distance between the elastic piece of the first travel switch 37 and the triggering slider 36 should ensure that when the wire 9 is clamped by the first clamping block 33 and the second clamping block 34, the wire 9 presses the triggering slider 36. The triggering slider 36 can be in contact with the elastic piece of the first travel switch 37, so as to avoid that the preset distance is too large and the triggering slider 36 cannot contact the elastic piece of the first travel switch 37.
夹紧装置3还可以包括:第二行程开关38。其中,第二行程开关38设置于支撑架1,具体地,设置于支撑架1的侧板13,第二行程开关38的弹片置于第二夹块34的下方(相对于图5而言),并且,第二行程开关38的弹片与第二夹块34之间具有预设距离。在第一夹块33和第二夹块34相分离时,第二夹块34向下运动挤压第二行程开关38的弹片,第二行程开关38与控制器2电性连接,以在第二行程开关38的弹片受到挤压时向控制器2发出停止分离信号。控制器2根据停止分离信号控制第一驱动电机32停止驱动螺杆31转动。The clamping device 3 may further include: a second travel switch 38 . Wherein, the second travel switch 38 is arranged on the support frame 1 , specifically, on the side plate 13 of the support frame 1 , and the elastic piece of the second travel switch 38 is placed under the second clamping block 34 (relative to FIG. 5 ) , and there is a preset distance between the elastic piece of the second travel switch 38 and the second clamping block 34 . When the first clamping block 33 and the second clamping block 34 are separated, the second clamping block 34 moves downward to squeeze the elastic piece of the second travel switch 38, and the second travel switch 38 is electrically connected with the controller 2 to be When the elastic piece of the two-stroke switch 38 is squeezed, a stop separation signal is sent to the controller 2 . The controller 2 controls the first driving motor 32 to stop the rotation of the driving screw 31 according to the stop separation signal.
具体实施时,第二行程开关38的弹片与第二夹块34之间的预设距离应该能保证第一夹块33和第二夹块34完全松开导线9,导线9脱离两个夹块时第二夹块34能够与第二行程开关38的弹片相接触。In specific implementation, the preset distance between the elastic piece of the second travel switch 38 and the second clamping block 34 should ensure that the first clamping block 33 and the second clamping block 34 can completely release the wire 9, and the wire 9 is separated from the two clamping blocks. At this time, the second clamping block 34 can be in contact with the elastic piece of the second travel switch 38 .
可以看出,本实施例中,第一驱动电机32驱动螺杆31正反转动,带动两个夹块相合拢或者相分离,进而实现对导线9的夹紧或者松开,结构简单,便于操作。并且,第一行程开关37和第二行程开关38的设置能够准确地控制两个夹块的位置,避免两个夹块不断合拢进而损伤导线9,也避免了两个夹块不断分离进而损伤整个装置,提高了夹紧装置3的控制精度, 并实现了自动控制。并且,通过第一夹块33和第二夹块34夹紧导线9,能够夹持各种不同型号和不同类型的导线9,无需如现有技术中根据导线的型号和类型调整切刀6的位置,扩大了适用范围。It can be seen that in this embodiment, the first driving motor 32 drives the screw 31 to rotate forward and reverse, driving the two clamping blocks to close or separate, thereby realizing the clamping or loosening of the wire 9, with a simple structure and easy operation. In addition, the arrangement of the first travel switch 37 and the second travel switch 38 can accurately control the positions of the two clamping blocks, so as to avoid the continuous closing of the two clamping blocks to damage the wire 9, and the continuous separation of the two clamping blocks to damage the whole. The device improves the control precision of the clamping device 3 and realizes automatic control. In addition, by clamping the wire 9 through the first clamping block 33 and the second clamping block 34, various types and types of wires 9 can be clamped, and there is no need to adjust the size of the cutter 6 according to the type and type of the wire as in the prior art. location, expanding the scope of application.
参见图4至图9,上述各实施例中,控刀装置4可以包括:控刀轴41、传动机构和第二驱动电机42。其中,控刀轴41的两端分别与支撑架1的顶板11和底板12一一对应且均可转动地相连接,使得控刀轴41可相对于顶板11和底板12转动,并且,控刀轴41与螺杆31相平行。传动机构设置于控刀轴41,并且,传动机构与切刀6相连接。第二驱动电机42设置于支撑架1的顶板11并且,第二驱动电机42与控刀轴41的其中一端相连接。第二驱动电机42与控制器2电性连接,以在控制器2的控制下驱动控刀轴41转动,进而通过传动机构带动切刀6沿控刀轴41的轴线方向上下(相对于图5而言)移动,以实现切刀6的前进或者后退。具体地,切刀6的前进和后退方向与控刀轴41的轴线方向相平行,则传动机构将控刀轴41的转动转化为沿控刀轴41的轴线方向上下移动。其中,切刀6向下移动时即为前进,切刀6向上移动时即为后退。Referring to FIGS. 4 to 9 , in the above embodiments, the knife control device 4 may include: a knife control shaft 41 , a transmission mechanism and a second drive motor 42 . Wherein, both ends of the knife control shaft 41 are in one-to-one correspondence with the top plate 11 and the bottom plate 12 of the support frame 1 and are rotatably connected, so that the knife control shaft 41 can rotate relative to the top plate 11 and the bottom plate 12, and the knife control The shaft 41 is parallel to the screw 31 . The transmission mechanism is arranged on the knife control shaft 41 , and the transmission mechanism is connected with the cutter 6 . The second drive motor 42 is disposed on the top plate 11 of the support frame 1 and is connected to one end of the knife control shaft 41 . The second drive motor 42 is electrically connected to the controller 2 to drive the knife control shaft 41 to rotate under the control of the controller 2, and then drives the cutter 6 to move up and down along the axis of the knife control shaft 41 through the transmission mechanism (relative to FIG. 5 ). In terms of) movement, so as to realize the forward or backward of the cutter 6. Specifically, the forward and backward directions of the cutter 6 are parallel to the axial direction of the knife control shaft 41 , and the transmission mechanism converts the rotation of the knife control shaft 41 to move up and down along the axial direction of the knife control shaft 41 . Wherein, when the cutter 6 moves downward, it is forward, and when the cutter 6 moves upward, it is backward.
具体实施时,控刀轴41的两端均设置有轴承46,控刀轴41通过两个端部的轴承46分别与顶板11和底板12可转动地连接。In specific implementation, both ends of the knife control shaft 41 are provided with bearings 46 , and the knife control shaft 41 is rotatably connected to the top plate 11 and the bottom plate 12 respectively through the bearings 46 at the two ends.
传动机构可以包括:刀控螺杆43和升降螺母44。其中,第一夹块33开设有贯穿第一夹块33厚度方向(图8所示的由上至下的方向)的穿设孔,刀控螺杆43可转动地设置于穿设孔内,控刀轴41的旋转方向与刀控螺杆43的旋转方向相同。刀控螺杆43开设有截面为方形的贯穿孔,控刀轴41的其中一段设置为方轴,控刀轴41的方轴穿设于贯穿孔,也就是说,刀控螺杆43套设于控刀轴41的方轴段的外部。具体地,刀控螺杆43的两端分别通过一个轴承46与第一夹块33可转动地连接,控刀轴41穿设于刀控螺杆43两端的轴承46和贯穿孔。具体实施时,刀控螺杆43的轴线方向与控 刀轴41的轴线方向相平行。由于刀控螺杆43限制在穿设孔内,所以控刀轴41的正反转带动刀控螺杆43的正反转。The transmission mechanism may include: a knife control screw 43 and a lifting nut 44 . Wherein, the first clamping block 33 is provided with a perforating hole penetrating through the thickness direction of the first clamping block 33 (the direction from top to bottom shown in FIG. 8 ), and the knife control screw 43 is rotatably arranged in the perforating hole to control the The rotation direction of the knife shaft 41 is the same as the rotation direction of the knife control screw 43 . The knife control screw 43 is provided with a through hole with a square cross-section, a section of the knife control shaft 41 is set as a square shaft, and the square shaft of the knife control shaft 41 is penetrated through the through hole. Outside the square shaft section of the cutter shaft 41 . Specifically, both ends of the knife control screw 43 are rotatably connected to the first clamping block 33 through a bearing 46 respectively, and the knife control shaft 41 penetrates the bearings 46 and through holes at both ends of the knife control screw 43 . In specific implementation, the axial direction of the knife control screw 43 is parallel to the axial direction of the knife control shaft 41. Since the knife control screw 43 is limited in the through hole, the forward and reverse rotation of the knife control shaft 41 drives the forward and reverse rotation of the knife control screw 43 .
升降螺母44套设于刀控螺杆43的外部,并且,升降螺母44与刀控螺杆43的外壁相螺接,切刀6设置于升降螺母44。第二驱动电机42驱动控刀轴41的转动,带动刀控螺杆43在穿设孔内转动,进而带动升降螺母44沿刀控螺杆43上下(相对于图10而言)移动,从而带动切刀6相对于刀控螺杆43上下移动。其中,升降螺母44的移动方向与控刀轴41的轴线方向相同,也与切刀6的上下移动方向相同。The lifting nut 44 is sleeved on the outside of the knife control screw 43 , and the lifting nut 44 is screwed with the outer wall of the knife control screw 43 , and the cutter 6 is arranged on the lifting nut 44 . The second drive motor 42 drives the rotation of the knife control shaft 41, drives the knife control screw 43 to rotate in the through hole, and then drives the lifting nut 44 to move up and down (relative to FIG. 10) along the knife control screw 43, thereby driving the cutter 6 moves up and down relative to the knife control screw 43 . Among them, the moving direction of the lifting nut 44 is the same as the axial direction of the knife control shaft 41 , and is also the same as the vertical moving direction of the cutting knife 6 .
具体实施时,升降螺母44与刀固定架45可拆卸地连接,切刀6与刀固定架45相连接。刀固定架45为绝缘材料制成。In a specific implementation, the lifting nut 44 is detachably connected with the knife fixing frame 45 , and the cutting knife 6 is connected with the knife fixing frame 45 . The knife holder 45 is made of insulating material.
具体实施时,第一夹块33设置有微动开关47,微动开关47置于刀固定架45的上方(相对于图6而言),并且,微动开关47与刀固定架45之间具有一定距离。微动开关47与控制器2电性连接,当切刀6后退时,刀固定架45向上移动,在接触到微动开关47时,微动开关47向控制器2发送出退刀到位信号,控制器2控制第二驱动电机42停止驱动切刀6后退。In specific implementation, the first clamping block 33 is provided with a micro switch 47 , and the micro switch 47 is placed above the knife holder 45 (relative to FIG. 6 ), and between the micro switch 47 and the knife holder 45 have a certain distance. The micro switch 47 is electrically connected to the controller 2. When the cutter 6 retreats, the knife holder 45 moves upward. When the micro switch 47 is in contact with the micro switch 47, the micro switch 47 sends a signal to the controller 2 to withdraw the knife in place. The controller 2 controls the second driving motor 42 to stop driving the cutter 6 to move backward.
可以看出,本实施例中,第二驱动电机42驱动控刀轴41转动,带动刀控螺杆43转动,进而带动升降螺母44相对于控刀轴41上下移动,从而实现切刀6相对于控刀轴41的上下移动,进而实现切刀6的前进和后退,结构简单,便于实施。It can be seen that, in this embodiment, the second drive motor 42 drives the knife control shaft 41 to rotate, drives the knife control screw 43 to rotate, and then drives the lifting nut 44 to move up and down relative to the knife control shaft 41, so as to realize the relative movement of the cutter 6 relative to the knife control shaft 41. The up-and-down movement of the knife shaft 41 further realizes the forward and backward movement of the cutter 6, and the structure is simple and easy to implement.
参见图1、图2、图10和图11,上述各实施例中,旋转装置5可以包括:齿盘51、旋转盘52、第三驱动电机53、驱动齿轮54、连动机构和辅助齿轮55。其中,齿盘51用于与刀绝缘15相连接,齿盘51开设有第一通道,旋转盘52与齿盘51可转动地连接,旋转盘52开设有第二通道521,第二通道521与第一通道相连通,共同构成容置导线9的通道。Referring to FIGS. 1 , 2 , 10 and 11 , in each of the above embodiments, the rotating device 5 may include: a toothed plate 51 , a rotating plate 52 , a third drive motor 53 , a drive gear 54 , a linkage mechanism and an auxiliary gear 55 . The toothed plate 51 is used to connect with the knife insulation 15, the toothed plate 51 is provided with a first channel, the rotary plate 52 is rotatably connected with the toothed plate 51, and the rotary plate 52 is provided with a second channel 521, and the second channel 521 is connected to the The first channels are connected to form a channel for accommodating the wires 9 together.
具体地,齿盘51的中心开设有通孔,由齿盘51的边缘向中心开设条形开口,该条形开口与齿盘51的通孔相连通以形成第一通道,条形开口的宽度小于齿盘51的通孔的直径。旋转盘52的中心也开设有通孔,由旋转盘52的边缘向中心开设条形开口,该条形开口与旋转盘52的通孔相连通以第二通道521,该条形开口的宽度小于旋转盘52上通孔的直径。导线9置于第一通道和第二通道521的最内侧,即对应于齿盘51的通孔和旋转盘52的通孔处,这样旋转盘52相对于齿盘51转动时,不会受到导线9的阻挡。Specifically, a through hole is formed in the center of the toothed plate 51, and a bar-shaped opening is opened from the edge of the toothed plate 51 to the center. The bar-shaped opening communicates with the through hole of the toothed plate 51 to form a first channel. The width of the bar-shaped opening is It is smaller than the diameter of the through hole of the chainring 51 . The center of the rotating disk 52 is also provided with a through hole, and a strip-shaped opening is opened from the edge of the rotating disk 52 to the center. The diameter of the through hole on the rotary disk 52 . The wire 9 is placed at the innermost part of the first channel and the second channel 521, that is, corresponding to the through hole of the toothed plate 51 and the through hole of the rotary plate 52, so that when the rotary plate 52 rotates relative to the toothed plate 51, it will not be affected by the wire 9 block.
旋转装置5还可以包括:截面为圆形的外壳57,外壳57的中心开设有通孔,外壳57还开设有与第一通道相同形状的通道。外壳57的一侧为开口侧,齿盘51设置于外壳57的内部,具体地,齿盘51与外壳57通过螺丝固定。旋转盘52盖设于外壳57的开口侧,旋转盘52的中心设置有凸台,凸台插设于齿盘51中心的通孔和外壳57中心的通孔,并且,旋转盘52与外壳57和齿盘51均为可转动地连接。这样一来,外壳57和齿盘51相对固定,而旋转盘52为可转动。外壳57与绝缘杆连接件14可拆卸地连接,绝缘杆连接件14与刀绝缘15可拆卸地连接。其中,第二通道中旋转盘52的通孔开设有凸台上。The rotating device 5 may further include: a casing 57 with a circular cross-section, a through hole is opened in the center of the casing 57, and a channel with the same shape as the first channel is also opened in the casing 57 . One side of the casing 57 is the opening side, and the chainring 51 is disposed inside the casing 57 . Specifically, the chainring 51 and the casing 57 are fixed by screws. The rotary disk 52 is covered on the opening side of the casing 57, the center of the rotary disk 52 is provided with a boss, and the boss is inserted into the through hole in the center of the toothed plate 51 and the through hole in the center of the casing 57, and the rotary disk 52 and the casing 57 and the toothed plate 51 are rotatably connected. In this way, the casing 57 and the toothed disc 51 are relatively fixed, while the rotating disc 52 is rotatable. The housing 57 is detachably connected to the insulating rod connector 14 , and the insulating rod connector 14 is detachably connected to the knife insulation 15 . Wherein, the through hole of the rotating disk 52 in the second channel is provided with a boss.
旋转盘52与支撑架1相连接,具体地,旋转盘52与支撑架1的侧板13相连接,更为具体地,旋转盘52的凸台与支撑架1的侧板13之间通过螺栓连接,这样旋转盘52转动,带动其上的凸台转动进而带动支撑架1转动,即实现了带动夹紧装置3和控刀装置4转动。其中,支撑架1与旋转盘52相连接的侧板13的形状与旋转盘52的形状相同,并且侧板13上开设与第二通道相同形状的通道。The rotating disk 52 is connected with the support frame 1 , specifically, the rotating disk 52 is connected with the side plate 13 of the support frame 1 , and more specifically, the boss of the rotating disk 52 and the side plate 13 of the support frame 1 are connected by bolts In this way, the rotation of the rotary disk 52 drives the bosses on it to rotate and then drives the support frame 1 to rotate, that is, the clamping device 3 and the knife control device 4 are driven to rotate. The shape of the side plate 13 connecting the support frame 1 to the rotary disk 52 is the same as that of the rotary disk 52 , and a channel of the same shape as the second channel is defined on the side plate 13 .
驱动齿轮54与辅助齿轮55均设置于旋转盘52,并且,均与齿盘51相啮合。驱动齿轮54与辅助齿轮55之间具有一定的间距,连动机构设置于 驱动齿轮54与辅助齿轮55之间且与旋转盘52相连接,连动机构与驱动齿轮54和辅助齿轮55均连接。具体地,连动机构可以包括:扭力传递齿轮56,扭力传递齿轮56夹设于驱动齿轮54与辅助齿轮55之间且与驱动齿轮54和辅助齿轮55均相啮合。扭力传递齿轮56可以为至少两个,各扭力传递齿轮56均夹设于驱动齿轮54与辅助齿轮55之间,并且,任意相邻两个扭力传递齿轮56之间相啮合,而最边侧的两个扭力传递齿轮56分别与驱动齿轮54和辅助齿轮55相啮合。The driving gear 54 and the auxiliary gear 55 are both disposed on the rotary disk 52 and meshed with the toothed disk 51 . There is a certain distance between the driving gear 54 and the auxiliary gear 55. The interlocking mechanism is arranged between the driving gear 54 and the auxiliary gear 55 and is connected to the rotary disk 52. The interlocking mechanism is connected to both the driving gear 54 and the auxiliary gear 55. Specifically, the linkage mechanism may include: a torque transmission gear 56 sandwiched between the drive gear 54 and the auxiliary gear 55 and meshed with both the drive gear 54 and the auxiliary gear 55 . There can be at least two torque transmission gears 56 , and each torque transmission gear 56 is sandwiched between the driving gear 54 and the auxiliary gear 55 , and any two adjacent torque transmission gears 56 are meshed, and the most lateral The two torque transmission gears 56 mesh with the drive gear 54 and the auxiliary gear 55, respectively.
具体实施时,一个扭力传递齿轮56对应一个齿轮旋转轴,齿轮旋转轴与旋转盘52相连接,扭力传递齿轮56安装于齿轮旋转轴上。In specific implementation, one torque transmission gear 56 corresponds to one gear rotating shaft, the gear rotating shaft is connected with the rotating disk 52 , and the torque transmitting gear 56 is installed on the gear rotating shaft.
第三驱动电机53设置于旋转盘52且与驱动齿轮54相连接,第三驱动电机53与控制器2电性连接,以在控制器2的控制下带动驱动齿轮54转动,驱动齿轮54的转动通过齿盘51和扭力传递齿轮56传递给辅助齿轮55,带动辅助齿轮55转动,由于齿盘51固定不动,所以驱动旋转盘52转动,进而带动旋转盘52上各部件一起转动。The third drive motor 53 is disposed on the rotary disk 52 and connected to the drive gear 54 . The third drive motor 53 is electrically connected to the controller 2 to drive the drive gear 54 to rotate under the control of the controller 2 . The rotation of the drive gear 54 The toothed plate 51 and the torque transmission gear 56 are transmitted to the auxiliary gear 55 to drive the auxiliary gear 55 to rotate. Since the toothed plate 51 is fixed, the rotary plate 52 is driven to rotate, thereby driving the components on the rotary plate 52 to rotate together.
具体实施时,第三驱动电机53设置于旋转盘52远离齿盘51的一侧,驱动齿轮54、辅助齿轮55、连动机构均置于外壳57与旋转盘52围设成的空间内。In specific implementation, the third drive motor 53 is disposed on the side of the rotary disk 52 away from the toothed disk 51 .
可以看出,本实施例中,旋转装置5的结构简单,便于实施,并能够保证旋转盘52绕导线9自由旋转,进而带动夹紧装置3和控刀装置4一起绕导线9旋转,便于对导线绝缘皮的切割。It can be seen that in this embodiment, the structure of the rotating device 5 is simple, which is easy to implement, and can ensure that the rotating disk 52 can freely rotate around the wire 9, and then drives the clamping device 3 and the knife control device 4 to rotate around the wire 9 together, which is convenient for correcting the Cutting of wire insulation.
参见图10和图11,上述实施例中,第三检测装置10可以包括:磁性位置传感器101和磁铁102。其中,磁铁102设置于齿盘51,磁性位置传感器101设置于旋转盘52且与控制器2电性连接,磁性位置传感器101用于在经过磁铁102时向控制器2发送触发信号。控制器2还用于根据触发信号确定旋转盘52的旋转圈数和旋转盘52的位置。其中,旋转装置5的 初始状态为第一通道和第二通道521的位置相对应时的状态,即图11所示的状态。Referring to FIG. 10 and FIG. 11 , in the above embodiment, the third detection device 10 may include: a magnetic position sensor 101 and a magnet 102 . The magnet 102 is disposed on the toothed disk 51 , the magnetic position sensor 101 is disposed on the rotating disk 52 and is electrically connected to the controller 2 , and the magnetic position sensor 101 is used to send a trigger signal to the controller 2 when passing through the magnet 102 . The controller 2 is also used for determining the number of rotations of the rotating disk 52 and the position of the rotating disk 52 according to the trigger signal. The initial state of the rotating device 5 is the state when the positions of the first channel and the second channel 521 correspond, that is, the state shown in FIG. 11 .
结合图1至图12对导线剥皮器的使用过程进行介绍:将导线剥皮器的外壳57通过绝缘杆连接件14与刀绝缘15相连接,并将导线剥皮器卡到导线9上,则导线9置于第一通道和第二通道521内。控制器2控制第一驱动电机32驱动第一夹块33和第二夹块34相合拢,以夹紧导线9。然后,控制器2控制第二驱动电机42和第三驱动电机53同时启动,第三驱动电机53驱动旋转盘52旋转带动整个支撑架1转动,使得夹紧装置3和控刀装置4均绕导线9旋转。第二驱动电机42驱动切刀6向导线9的中心处前进,当第一检测装置7检测到切刀6与导线9的铝芯相接触,并且,第二检测装置8检测到导线9的绝缘皮完全剥离时控制器2控制第二驱动电机42停止驱动,则切刀6停止前进。此时,旋转盘52继续旋转,直至切割到预设长度后则剥皮任务完成,控制器2控制第二驱动电机42驱动切刀6后退。旋转盘52保持旋转,当磁性位置传感器101经过磁铁102时向控制器2发送信号,控制器2根据该信号确定旋转盘52的位置,并根据旋转盘52的位置控制第三驱动电机53转动,使得旋转盘52与外壳57回到初始位置(即第一通道与第二通道521相对应的位置)处,这时控制器2控制第三驱动电机53停止驱动,则旋转盘52停止旋转。控制器2控制第一驱动电机32驱动第一夹块33和第二夹块34相分离,以松开导线9,将导线剥皮器取下,即完成一个完整的剥皮周期。Introduce the use process of the wire stripper with reference to Figures 1 to 12: connect the shell 57 of the wire stripper to the knife insulation 15 through the insulating rod connector 14, and clip the wire stripper to the wire 9, then the wire 9 Placed in the first channel and the second channel 521 . The controller 2 controls the first driving motor 32 to drive the first clamping block 33 and the second clamping block 34 to close together to clamp the wire 9 . Then, the controller 2 controls the second drive motor 42 and the third drive motor 53 to start at the same time, and the third drive motor 53 drives the rotary disk 52 to rotate to drive the entire support frame 1 to rotate, so that the clamping device 3 and the knife control device 4 are both wound around the wire 9 spins. The second drive motor 42 drives the cutter 6 to move forward toward the center of the wire 9. When the first detection device 7 detects that the cutter 6 is in contact with the aluminum core of the wire 9, and the second detection device 8 detects the insulation of the wire 9 When the skin is completely peeled off, the controller 2 controls the second drive motor 42 to stop driving, and then the cutter 6 stops moving forward. At this time, the rotary disk 52 continues to rotate until the cutting to the preset length, then the peeling task is completed, and the controller 2 controls the second driving motor 42 to drive the cutter 6 to retreat. The rotating disk 52 keeps rotating, and when the magnetic position sensor 101 passes the magnet 102, it sends a signal to the controller 2, and the controller 2 determines the position of the rotating disk 52 according to the signal, and controls the third driving motor 53 to rotate according to the position of the rotating disk 52, Make the rotary disk 52 and the housing 57 return to the initial position (ie, the position corresponding to the first channel and the second channel 521 ), then the controller 2 controls the third drive motor 53 to stop driving, and the rotary disk 52 stops rotating. The controller 2 controls the first driving motor 32 to drive the first clamping block 33 and the second clamping block 34 to separate, so as to release the wire 9 and remove the wire stripper, that is, a complete stripping cycle is completed.
具体实施时,针对偏心导线9时,导线剥皮器采用波浪循环剥皮方式,即首次切刀6切入到导线9,切刀6接触到导线9的铝芯后开始退刀一定距离,并在剥皮半周后,导线剥皮器再次前进以切割导线9,并在接触到导线9的铝芯后切刀6停止前进,并且切刀6后退一定距离,再次剥皮半周后,即完成一个周期,重复以上周期即可。这样一来,导线剥皮器的切刀6可 以定时控制与导线的铝芯之间的距离,避免发生偏心导致剥皮失败的问题。In the specific implementation, for the eccentric wire 9, the wire stripper adopts the wave cycle stripping method, that is, the cutter 6 cuts into the wire 9 for the first time, and the cutter 6 starts to retreat a certain distance after it touches the aluminum core of the wire 9, and peels half a circle. After that, the wire stripper advances again to cut the wire 9, and the cutter 6 stops advancing after touching the aluminum core of the wire 9, and the cutter 6 retreats a certain distance, and after peeling again for half a week, a cycle is completed, and the above cycle is repeated. Can. In this way, the cutter 6 of the wire stripper can control the distance between the cutter 6 and the aluminum core of the wire at regular intervals, so as to avoid the problem of eccentricity leading to the failure of stripping.
综上所述,本实施例操作简单方便,能够自动调整切刀6的位置,适用于各种厚度的导线剥皮,实现了自动切割绝缘皮,无需人工手动调整切刀位置和进刀深度,实现了导线的自动自适应剥皮,省时省力,减轻了作业人员的劳动强度,并能准确剥皮,提高了切割精度。To sum up, this embodiment is simple and convenient to operate, can automatically adjust the position of the cutter 6, is suitable for stripping wires of various thicknesses, realizes automatic cutting of insulating skin, and does not need to manually adjust the position of the cutter and the depth of feed, so as to achieve The automatic self-adaptive stripping of the wire saves time and labor, reduces the labor intensity of the operator, and can accurately strip the strip and improve the cutting precision.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (11)

  1. 一种导线剥皮器,包括:支撑架、控制器、用于夹紧导线的夹紧装置、旋转装置、控刀装置、设置于所述控刀装置的切刀、设置于所述切刀的第一检测装置和设置于所述控刀装置的第二检测装置;其中,A wire stripper, comprising: a support frame, a controller, a clamping device for clamping a wire, a rotating device, a knife control device, a cutter set on the knife control device, and a first knife set on the cutter a detection device and a second detection device arranged on the knife control device; wherein,
    所述夹紧装置、所述控刀装置和所述旋转装置均设置于所述支撑架;The clamping device, the knife control device and the rotating device are all arranged on the support frame;
    所述第一检测装置用于检测所述切刀是否与所述导线的铝芯相接触;The first detection device is used to detect whether the cutter is in contact with the aluminum core of the wire;
    所述第二检测装置用于检测所述导线的绝缘皮是否完全剥离;The second detection device is used to detect whether the insulation of the wire is completely peeled off;
    所述控制器与所述夹紧装置、所述旋转装置、所述控刀装置、所述第一检测装置和所述第二检测装置均电性连接,用于控制所述夹紧装置夹紧所述导线,在所述导线夹紧后控制所述旋转装置带动所述夹紧装置和所述控刀装置绕所述导线旋转,并控制所述控刀装置驱动所述切刀前进,以及在检测到所述切刀与所述导线的铝芯相接触且所述导线的绝缘皮完全剥离时停止驱动所述切刀前进,以切割所述导线的绝缘皮。The controller is electrically connected with the clamping device, the rotating device, the knife control device, the first detection device and the second detection device, and is used to control the clamping device to clamp For the wire, after the wire is clamped, the rotating device is controlled to drive the clamping device and the knife control device to rotate around the wire, and the knife control device is controlled to drive the cutter to move forward, and when When it is detected that the cutter is in contact with the aluminum core of the wire and the insulation of the wire is completely peeled off, the driving of the cutter is stopped to cut the insulation of the wire.
  2. 根据权利要求1所述的导线剥皮器,还包括:第三检测装置;其中,The wire stripper according to claim 1, further comprising: a third detection device; wherein,
    所述第三检测装置设置于所述旋转装置且与所述控制器电性连接,所述控制器还用于在所述切刀停止前进时控制所述第三检测装置检测所述旋转装置的旋转圈数,并根据所述旋转圈数确定剥皮长度以及在达到预设长度时控制所述控刀装置驱动所述切刀后退。The third detection device is arranged on the rotating device and is electrically connected to the controller, and the controller is further configured to control the third detection device to detect the rotation of the rotating device when the cutter stops moving forward. The number of rotations, and the peeling length is determined according to the number of rotations, and when the preset length is reached, the knife control device is controlled to drive the cutter to retreat.
  3. 根据权利要求2所述的导线剥皮器,The wire stripper according to claim 2,
    所述第三检测装置还用于确定所述旋转装置的位置;The third detection device is also used to determine the position of the rotation device;
    所述控制器还用于在所述切刀后退后根据所述旋转装置的位置控制所述旋转装置校准至初始位置,并在置于初始位置时控制所述旋转装置停止旋转。The controller is further configured to control the rotating device to be calibrated to an initial position according to the position of the rotating device after the cutter retreats, and to control the rotating device to stop rotating when it is placed at the initial position.
  4. 根据权利要求1至3中任一项所述的导线剥皮器,所述夹紧装置包 括:螺杆、第一驱动电机、以及并列设置的第一夹块和第二夹块,其中,The wire stripper according to any one of claims 1 to 3, wherein the clamping device comprises: a screw rod, a first driving motor, and a first clamping block and a second clamping block arranged in parallel, wherein,
    所述支撑架为框型,所述螺杆的两端分别与所述支撑架的顶板和底板一一对应地可转动连接,所述螺杆的外壁设置有螺纹方向相反的两段螺纹,所述第一夹块和所述第二夹块与所述螺杆的两段螺纹处一一对应地相螺接;The support frame is a frame type, and the two ends of the screw rod are respectively rotatably connected with the top plate and the bottom plate of the support frame in a one-to-one correspondence. The outer wall of the screw rod is provided with two threads with opposite thread directions. A clamping block and the second clamping block are screwed in one-to-one correspondence with the two threads of the screw rod;
    所述第一驱动电机设置于所述支撑架且与所述螺杆和控制器均连接,用于在所述控制器的控制下驱动所述螺杆转动,带动所述第一夹块和所述第二夹块相合拢以夹紧所述导线并在合拢至预设位置时停止合拢,或者带动所述第一夹块和所述第二夹块相分离以松开所述导线并在分离至预设位置时停止分离。The first drive motor is arranged on the support frame and is connected to the screw rod and the controller, and is used to drive the screw rod to rotate under the control of the controller to drive the first clamping block and the first clamping block. The two clamping blocks are closed to clamp the wire and stop when they are closed to a preset position, or the first clamping block and the second clamping block are driven to separate to release the wire and are separated to a preset position. The separation stops when the position is set.
  5. 根据权利要求4所述的导线剥皮器,所述第二夹块设置有用于容置导线的容置槽,所述容置槽的壁面上间隔设置有多个凸起部。The wire stripper according to claim 4, wherein the second clamping block is provided with an accommodating groove for accommodating the wire, and a plurality of protrusions are provided at intervals on the wall surface of the accommodating groove.
  6. 根据权利要求4所述的导线剥皮器,所述夹紧装置还包括:触发滑块和设置于所述第一夹块的第一行程开关;其中,The wire stripper according to claim 4, wherein the clamping device further comprises: a triggering slider and a first travel switch arranged on the first clamping block; wherein,
    所述触发滑块可移动地设置于所述第一夹块朝向所述第二夹块的一面,并且,所述触发滑块与所述第一行程开关的弹片之间具有预设距离,所述触发滑块用于所述第一夹块和所述第二夹块相合拢时在所述导线的挤压下移动进而挤压所述第一行程开关的弹片;The triggering slider is movably arranged on the side of the first clamping block facing the second clamping block, and there is a preset distance between the triggering slider and the elastic piece of the first travel switch, so The triggering slider is used for moving under the extrusion of the wire when the first clamping block and the second clamping block are closed together, thereby extruding the elastic piece of the first travel switch;
    所述第一行程开关与所述控制器电性连接,用于在所述第一行程开关的弹片受到挤压时向所述控制器发出停止合拢信号,所述控制器还用于根据所述停止合拢信号控制所述第一驱动电机停止驱动。The first travel switch is electrically connected with the controller, and is used for sending a stop and closing signal to the controller when the elastic sheet of the first travel switch is squeezed, and the controller is also used for according to the The stop closing signal controls the first driving motor to stop driving.
  7. 根据权利要求4所述的导线剥皮器,所述夹紧装置还包括:设置于所述支撑架的第二行程开关;其中,The wire stripper according to claim 4, wherein the clamping device further comprises: a second travel switch arranged on the support frame; wherein,
    所述第二行程开关的弹片置于所述第二夹块的下方且与所述第二夹块具有预设距离,所述第二行程开关与所述控制器电性连接,用于所述第一 夹块和所述第二夹块相分离时在所述第二行程开关的弹片受到所述第二夹块挤压时向所述控制器发出停止分离信号,所述控制器还用于根据所述停止分离信号控制所述第一驱动电机停止驱动。The elastic piece of the second travel switch is placed under the second clamping block and has a preset distance from the second clamping block, and the second travel switch is electrically connected to the controller for the When the first clamping block and the second clamping block are separated, a stop separation signal is sent to the controller when the elastic piece of the second travel switch is squeezed by the second clamping block, and the controller is also used for The first drive motor is controlled to stop driving according to the stop separation signal.
  8. 根据权利要求4所述的导线剥皮器,所述控刀装置包括:控刀轴、传动机构和第二驱动电机;其中,The wire stripper according to claim 4, wherein the knife control device comprises: a knife control shaft, a transmission mechanism and a second drive motor; wherein,
    所述控刀轴的两端分别与所述支撑架的顶板和底板一一对应地可转动连接,所述传动机构设置于所述控刀轴且与所述切刀相连接;The two ends of the knife control shaft are respectively rotatably connected with the top plate and the bottom plate of the support frame in a one-to-one correspondence, and the transmission mechanism is arranged on the knife control shaft and is connected with the cutter;
    所述第二驱动电机设置于所述支撑架且与所述控刀轴和控制器均连接,用于在所述控制器的控制下驱动所述控刀轴转动,进而通过所述传动机构带动所述切刀沿所述控刀轴的轴线方向上下移动,以实现所述切刀的前进或者后退。The second drive motor is arranged on the support frame and is connected with the knife control shaft and the controller, and is used to drive the knife control shaft to rotate under the control of the controller, and then drive the knife control shaft through the transmission mechanism. The cutting knife moves up and down along the axis direction of the knife control shaft, so as to realize the forward or backward movement of the cutting knife.
  9. 根据权利要求8所述的导线剥皮器,所述传动机构包括:刀控螺杆和升降螺母;其中,The wire stripper according to claim 8, wherein the transmission mechanism comprises: a knife control screw and a lifting nut; wherein,
    所述第一夹块开设有贯穿其厚度方向的穿设孔,所述刀控螺杆可转动地设置于所述穿设孔内,并且,所述刀控螺杆开设有截面为方形的贯穿孔,所述控刀轴的其中一段设置为方轴,所述控刀轴的方轴穿设于所述贯穿孔,所述控刀轴的旋转方向与所述刀控螺杆的旋转方向相同;The first clamping block is provided with a through hole penetrating through its thickness direction, the knife control screw is rotatably arranged in the through hole, and the knife control screw is provided with a through hole with a square cross-section, One section of the knife control shaft is set as a square shaft, the square shaft of the knife control shaft passes through the through hole, and the rotation direction of the knife control shaft is the same as the rotation direction of the knife control screw;
    所述升降螺母套设且螺接于所述刀控螺杆的外部,所述切刀设置于所述升降螺母;所述第二驱动电机用于驱动所述控刀轴转动带动所述刀控螺杆转动,进而带动所述升降螺母沿所述刀控螺杆上下移动,从而带动所述切刀上下移动。The lifting nut is sleeved and screwed on the outside of the knife control screw, the cutter is arranged on the lifting nut; the second driving motor is used to drive the knife control shaft to rotate and drive the knife control screw Rotating, and then driving the lifting nut to move up and down along the knife control screw, thereby driving the cutting knife to move up and down.
  10. 根据权利要求2或3所述的导线剥皮器,所述旋转装置包括:齿盘、旋转盘、第三驱动电机、驱动齿轮、连动机构和辅助齿轮;其中,The wire stripper according to claim 2 or 3, wherein the rotating device comprises: a toothed disc, a rotating disc, a third driving motor, a driving gear, a linkage mechanism and an auxiliary gear; wherein,
    所述齿盘用于与刀绝缘相连接,所述齿盘开设有第一通道,所述旋转盘与所述齿盘可转动地连接,所述旋转盘开设有与第一通道相连通的第二 通道,以容置所述导线;并且,所述旋转盘与所述支撑架相连接;The toothed plate is used for insulatingly connected with the knife, the toothed plate is provided with a first channel, the rotary plate is rotatably connected with the toothed plate, and the rotary plate is provided with a second channel that communicates with the first channel. Two passages to accommodate the wires; and the rotating disk is connected with the support frame;
    所述驱动齿轮与所述辅助齿轮均设置于所述旋转盘且均与所述齿盘相啮合,所述连动机构设置于所述驱动齿轮与所述辅助齿轮之间;The driving gear and the auxiliary gear are both arranged on the rotating disk and meshed with the toothed disk, and the linkage mechanism is arranged between the driving gear and the auxiliary gear;
    所述第三驱动电机设置于所述旋转盘且与所述驱动齿轮和控制器均连接,用于在所述控制器的控制下带动所述驱动齿轮转动进而带动所述旋转盘转动;并且,所述驱动齿轮用于通过所述连动机构带动所述辅助齿轮转动。The third driving motor is arranged on the rotary disk and is connected to the driving gear and the controller, and is used to drive the driving gear to rotate under the control of the controller, thereby driving the rotary disk to rotate; and, The drive gear is used to drive the auxiliary gear to rotate through the linkage mechanism.
  11. 根据权利要求10所述的导线剥皮器,所述第三检测装置包括:设置于所述旋转盘的磁性位置传感器和设置于所述齿盘的磁铁;其中,The wire stripper according to claim 10, wherein the third detection device comprises: a magnetic position sensor provided on the rotary disk and a magnet provided on the toothed disk; wherein,
    所述磁性位置传感器与所述控制器电性连接,用于在经过所述磁铁时向所述控制器发送触发信号,所述控制器还用于根据所述触发信号确定所述旋转盘的旋转圈数和所述旋转盘的位置。The magnetic position sensor is electrically connected to the controller for sending a trigger signal to the controller when passing the magnet, and the controller is further configured to determine the rotation of the rotating disk according to the trigger signal The number of turns and the position of the rotating disc.
PCT/CN2021/111191 2020-11-19 2021-08-06 Wire stripper WO2022105311A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202011297612.3A CN112332320B (en) 2020-11-19 2020-11-19 Wire stripper
CN202011297612.3 2020-11-19

Publications (1)

Publication Number Publication Date
WO2022105311A1 true WO2022105311A1 (en) 2022-05-27

Family

ID=74322598

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/111191 WO2022105311A1 (en) 2020-11-19 2021-08-06 Wire stripper

Country Status (2)

Country Link
CN (1) CN112332320B (en)
WO (1) WO2022105311A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115000887A (en) * 2022-07-04 2022-09-02 合肥汇优科技有限公司 Insulated wire stripper, fixed-length stripping control method and controller
CN115411671A (en) * 2022-08-29 2022-11-29 贵州电网有限责任公司 Detachable automatic peeling device for vertical lifting type distribution network live-line work
CN115459164A (en) * 2022-08-29 2022-12-09 贵州电网有限责任公司 Vertical lifting type distribution network live-line work peeling device
CN115498560A (en) * 2022-08-28 2022-12-20 贵州电网有限责任公司 Clamping device applied to vertical lifting type peeler
CN115502303A (en) * 2022-09-30 2022-12-23 湖南省益力盛电子科技有限公司 Automobile wire harness machining equipment and automobile wire harness machining method
CN117239638A (en) * 2023-11-16 2023-12-15 河北雄安亿晶云科技有限公司 Wisdom power consumption control management terminal
CN117293723A (en) * 2023-11-25 2023-12-26 山东强光新能源科技有限公司 Cable processing device
CN117856090A (en) * 2023-11-25 2024-04-09 佛山市顺德区冀衡五金筛网制造有限公司 Cable cutter and cutting method

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112332320B (en) * 2020-11-19 2022-02-25 中国电力科学研究院有限公司 Wire stripper
CN114362060A (en) * 2021-12-07 2022-04-15 贵州电网有限责任公司 Peeling device for power distribution mesh-belt electric connection drainage wire
CN114629044A (en) * 2022-03-17 2022-06-14 陈强强 Intelligent power monitoring equipment
CN116683362B (en) * 2023-07-31 2023-10-27 国网江苏省电力有限公司常州供电分公司 Cable reaction force cone peeling equipment and automatic deviation correction control method and device thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109616961A (en) * 2019-01-25 2019-04-12 浏阳市金锋机械科技有限公司 A kind of intelligence wire stripper
CN110676768A (en) * 2019-09-10 2020-01-10 中科院合肥技术创新工程院 Mechanical peeling tool based on automatic peeler
CN110707608A (en) * 2019-09-10 2020-01-17 中科院合肥技术创新工程院 Knob formula barker
CN111049069A (en) * 2019-12-31 2020-04-21 亿嘉和科技股份有限公司 Wire stripper and wire stripping method thereof
CN112332320A (en) * 2020-11-19 2021-02-05 中国电力科学研究院有限公司 Wire stripper

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4470181A (en) * 1981-04-27 1984-09-11 Amp Incorporated Apparatus for loading color-coded wires into a connector half
JP4136716B2 (en) * 2003-02-27 2008-08-20 モレックス インコーポレーテッド Pressure welding device with strip function
CN107508204A (en) * 2017-08-29 2017-12-22 广州番禺电缆集团有限公司 A kind of cable chamfering peeler
CN211320784U (en) * 2019-09-10 2020-08-21 国网内蒙古东部电力有限公司 Mechanical peeling tool based on automatic peeler

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109616961A (en) * 2019-01-25 2019-04-12 浏阳市金锋机械科技有限公司 A kind of intelligence wire stripper
CN110676768A (en) * 2019-09-10 2020-01-10 中科院合肥技术创新工程院 Mechanical peeling tool based on automatic peeler
CN110707608A (en) * 2019-09-10 2020-01-17 中科院合肥技术创新工程院 Knob formula barker
CN111049069A (en) * 2019-12-31 2020-04-21 亿嘉和科技股份有限公司 Wire stripper and wire stripping method thereof
CN112332320A (en) * 2020-11-19 2021-02-05 中国电力科学研究院有限公司 Wire stripper

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115000887A (en) * 2022-07-04 2022-09-02 合肥汇优科技有限公司 Insulated wire stripper, fixed-length stripping control method and controller
CN115498560A (en) * 2022-08-28 2022-12-20 贵州电网有限责任公司 Clamping device applied to vertical lifting type peeler
CN115498560B (en) * 2022-08-28 2024-05-03 贵州电网有限责任公司 Clamping device applied to vertical lifting peeler
CN115411671A (en) * 2022-08-29 2022-11-29 贵州电网有限责任公司 Detachable automatic peeling device for vertical lifting type distribution network live-line work
CN115459164A (en) * 2022-08-29 2022-12-09 贵州电网有限责任公司 Vertical lifting type distribution network live-line work peeling device
CN115411671B (en) * 2022-08-29 2024-05-03 贵州电网有限责任公司 Detachable automatic peeling device for live working of vertical lifting distribution network
CN115459164B (en) * 2022-08-29 2024-05-03 贵州电网有限责任公司 Vertical lifting type distribution network live-line work peeling device
CN115502303B (en) * 2022-09-30 2024-04-26 湖南省益力盛电子科技有限公司 Automobile wire harness processing equipment and automobile wire harness processing method
CN115502303A (en) * 2022-09-30 2022-12-23 湖南省益力盛电子科技有限公司 Automobile wire harness machining equipment and automobile wire harness machining method
CN117239638B (en) * 2023-11-16 2024-01-30 河北雄安亿晶云科技有限公司 Wisdom power consumption control management terminal
CN117239638A (en) * 2023-11-16 2023-12-15 河北雄安亿晶云科技有限公司 Wisdom power consumption control management terminal
CN117856090A (en) * 2023-11-25 2024-04-09 佛山市顺德区冀衡五金筛网制造有限公司 Cable cutter and cutting method
CN117293723A (en) * 2023-11-25 2023-12-26 山东强光新能源科技有限公司 Cable processing device

Also Published As

Publication number Publication date
CN112332320A (en) 2021-02-05
CN112332320B (en) 2022-02-25

Similar Documents

Publication Publication Date Title
WO2022105311A1 (en) Wire stripper
CN109244967B (en) Stripper, tool adjusting mechanism and tool adjusting method for overhead line insulated conductor of power system
CN113346414B (en) Cable insulation sheath ring cutting device capable of preventing copper core wires from being cut and broken
CN111009814A (en) Cable stripper
CN110038980A (en) A kind of wire and cable smoothes out with the fingers straight cutter machine
CN103560441A (en) Electric stripping machine
CN112787200A (en) Cable peeling device with adjustable cutting angle and cable peeling method
CN110854750A (en) Fixed-length stripping device and method for processing insulating jacket of insulated wire
CN112531579A (en) Insulated wire device of skinning
CN114927286B (en) Cable manufacturing device with tension detection function
CN215772287U (en) Wire stripping tool for 10KV distribution network live working insulating rod operation
CN215452017U (en) Wire harness peeling machine
CN206349623U (en) Cable stripper
CN109921264A (en) One kind exempting from tool changing pneumatic peeler
CN209344506U (en) One kind exempting from tool changing pneumatic peeler
CN112510591B (en) Wire stripping device and control method thereof
CN213636900U (en) Cable sheath's automatic rolling processing system that skins
CN213341422U (en) Communication cable processing cutting device
CN220382637U (en) Cutting device for wire stripping
CN211182774U (en) Cable stripper
CN109142001B (en) Conductor extrusion device
CN203536877U (en) Electric peeler
CN110994332B (en) Cutting and wire stripping machine for fine wire cable
CN215071377U (en) Cable peeling device
CN112382992B (en) Pretreatment device for cable quality inspection

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21893463

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 22.09.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 21893463

Country of ref document: EP

Kind code of ref document: A1