WO2022099744A1 - Method for temporarily bonding and de-bonding semiconductor device, and semiconductor device - Google Patents

Method for temporarily bonding and de-bonding semiconductor device, and semiconductor device Download PDF

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Publication number
WO2022099744A1
WO2022099744A1 PCT/CN2020/129749 CN2020129749W WO2022099744A1 WO 2022099744 A1 WO2022099744 A1 WO 2022099744A1 CN 2020129749 W CN2020129749 W CN 2020129749W WO 2022099744 A1 WO2022099744 A1 WO 2022099744A1
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wafer
metal layer
layer
metal
forming
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PCT/CN2020/129749
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French (fr)
Chinese (zh)
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王淼
曾怀望
焦文龙
杨睿峰
李嗣晗
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联合微电子中心有限责任公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/98Methods for disconnecting semiconductor or solid-state bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8334Bonding interfaces of the layer connector
    • H01L2224/83359Material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/98Methods for disconnecting semiconductor or solid-state bodies

Definitions

  • the present disclosure relates to semiconductor technology, and in particular, to a method for temporary bonding and debonding of semiconductor devices and semiconductor devices.
  • the wafer can be temporarily bonded to another wafer or carrier with a similar diameter before the backside process of the wafer, so as to realize the support. After backside processing of the wafer, the wafer is debonded from another wafer or slide to achieve separation of the two.
  • Temporary bonding of a wafer to another wafer or slide can be achieved using a temporary bonding material, for example, an organic material such as a temporary bonding paste or photoresist can be used.
  • a temporary bonding material for example, an organic material such as a temporary bonding paste or photoresist can be used.
  • such temporary bonding materials have poor high temperature resistance and poor compatibility with backside processes after bonding.
  • mechanical debonding or solvent dissolution debonding can be used.
  • shear forces during mechanical debonding tend to damage wafers, resulting in lower yields.
  • solvent dissolving and debonding since the dissolving agent slowly dissolves the temporary bonding glue from the edge of the wafer, it takes a long time for the dissolving agent to reach the center of the wafer, and the debonding efficiency is low.
  • a method for temporary bonding and debonding of a semiconductor device comprising: forming a first metal layer on a first wafer in which a device structure is formed and the first metal layer is formed layer is formed on a side of the first wafer close to the device structure; a second metal layer is formed on the second wafer corresponding to the first metal layer; the second metal layer is bonded to the first metal layer such that the first metal layer is The two wafers are bonded to the first wafer; the backside process is performed on the side of the first wafer away from the device structure; and the debonding is performed by electrochemical anodic metal dissolution, so that the first wafer and the second wafer are separated.
  • FIG. 1 is a flowchart of a method for temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure
  • 2A-2F are schematic diagrams of example structures of semiconductor devices formed in various steps of a method for temporary bonding and debonding of semiconductor devices according to example embodiments of the present disclosure.
  • 3A-3C are schematic diagrams of debonding by electrochemical anodic metal dissolution according to an exemplary embodiment of the present disclosure.
  • first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections It should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
  • Terms such as “before” or “before” and “after” or “followed by” may similarly be used, for example, to indicate the order in which light travels through elements.
  • the device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
  • a layer is referred to as being “between” two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
  • Embodiments of the disclosure are described herein with reference to schematic illustrations (and intermediate structures) of idealized embodiments of the disclosure. As such, variations to the shapes of the illustrations are to be expected, eg, as a result of manufacturing techniques and/or tolerances. Accordingly, embodiments of the present disclosure should not be construed as limited to the particular shapes of the regions illustrated herein, but are to include deviations in shapes due, for example, to manufacturing. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the present disclosure.
  • Exemplary embodiments of the present disclosure provide a method of temporary bonding and debonding of semiconductor devices.
  • temporary bonding between wafers can be achieved by metal-metal bonding and debonding by electrochemical anodic metal dissolution.
  • the bond strength of the temporary bond is high, and the high temperature resistance is improved, but also the debonding efficiency can be improved.
  • the term “substrate” may refer to the substrate of a diced wafer, or may refer to the substrate of an un-diced wafer.
  • the terms chip and die are used interchangeably, unless such interchange would create a conflict.
  • the term “layer” includes films and should not be construed to indicate vertical or horizontal thickness unless otherwise specified.
  • FIG. 1 is a flowchart of a method 100 for temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure
  • FIGS. 2A-2F are diagrams of temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure. Schematic diagrams of example structures of semiconductor devices formed in various steps of the method. Methods of temporary bonding and debonding of semiconductor devices according to exemplary embodiments of the present disclosure are described below with reference to FIGS. 1 and 2A-2F.
  • a first metal layer 214 is formed on the first wafer 210 .
  • the first wafer 210 has device structures 211 formed therein and a first metal layer 214 is formed on a side of the first wafer 210 close to the device structures 211 .
  • the first wafer 210 may be any type of wafer.
  • the first wafer 210 may include a substrate and device structures 211 formed on the substrate.
  • the substrate may be made of any suitable material, for example, may be made of at least one of the following materials: silicon, silicon-on-insulator (SOI), silicon-on-insulator (SSOI), silicon-germanium-on-insulator (S- SiGeOI) and silicon germanium on insulator (SiGeOI), etc.
  • the substrate may also be an N-type substrate or a P-type substrate.
  • the term "wafer” may refer to a diced wafer, or may refer to a non-diced wafer.
  • the device structure 211 may be any semiconductor device structure formed by a semiconductor process.
  • the device structure 211 may be a passive device, an active device, a MEMS (Micro Electro Mechanical Systems, micro-electromechanical systems) device, an interconnect structure, or the like.
  • MEMS Micro Electro Mechanical Systems, micro-electromechanical systems
  • the method according to an exemplary embodiment of the present disclosure may further include forming a passivation layer 212 on the first wafer 210 before forming the first metal layer 214 on the first wafer 210 .
  • Forming the passivation layer 212 and the first metal layer 214 on the first wafer 210 may include: forming a passivation material layer on the side of the first wafer 210 close to the device structure 211 ; forming a passivation material layer on the passivation material layer a first metal material layer; and sequentially patterning the first metal material layer and the passivation material layer to form the passivation layer 212 and the first metal layer 214 .
  • the first metal material layer and the passivation material layer may be patterned through photolithography and etching processes, but the present disclosure is not limited thereto. Any suitable process capable of patterning the first layer of metallic material and the layer of passivation material may be selected depending on the specific application and/or requirements.
  • the passivation layer 212 may be formed of a passivation material, such as oxide, nitride, or oxynitride. By forming the passivation layer 212, it is possible to prevent the direct contact between the metal wiring electrically connected to the device structure 211 and the first metal layer 214, thereby preventing the occurrence of a short circuit. According to some embodiments, the passivation layer 212 may also be formed of a polymer with good temperature resistance, such as polyimide. By selecting a polymer with good temperature resistance to form the passivation layer, damage to the passivation layer during the formation of the first metal layer and during the bonding process of the first metal layer and the second metal layer can be avoided.
  • a passivation material such as oxide, nitride, or oxynitride.
  • the passivation layer may be formed through a deposition process. It should be understood that other processes are possible and are not limited here.
  • the first metal layer may be formed on the passivation layer by any suitable process. For example, vapor deposition, sputtering, or the like.
  • the passivation layer may also be omitted in other possible embodiments, which is not limited herein.
  • the method for temporarily bonding and debonding a semiconductor device according to an exemplary embodiment of the present disclosure will be described below with reference to FIGS.
  • the passivation layer 212 and the first metal layer 214 expose the pad region 213 formed on the first wafer 210 . This helps the device structure 211 formed in the first wafer 210 to be easily electrically connected with other structures after debonding.
  • a second metal layer 218 corresponding to the first metal layer 214 is formed on the second wafer 216
  • the second metal layer 218 may be formed on the second wafer 216 by any suitable process. For example, vapor deposition, sputtering, or the like.
  • the location of the second metal layer 218 formed on the second wafer 216 may correspond to the location of the first metal layer 214 .
  • the second metal layer 218 may be formed by forming a second metal material layer on the second wafer 216 and patterning the second metal material layer.
  • the second metal material layer formed on the second wafer 216 may not be patterned, and the second metal material layer formed is directly used as the second metal layer 218, thereby saving process flow.
  • the second wafer 216 can be used as a support wafer to support the first wafer 210 .
  • the material of the second metal layer 218 may be the same as the material of the first metal layer 214 , for example, the material forming the first metal layer 214 and the second metal layer 218 may be aluminum.
  • the compatibility between aluminum metal and semiconductor technology is good, and the bonding strength of aluminum-aluminum metal bonding is high and high temperature resistance is good.
  • aluminum may be selected as the material for forming the first metal layer 214 and the second metal layer 218, the present disclosure is not limited thereto. Depending on the specific application and/or requirements, any metal material that can achieve metal-metal bonding and can be debonded by electrochemical anodic metal dissolution can be selected.
  • the material of the second metal layer 218 may also be different from the material of the first metal layer 214.
  • the material of the first metal layer 214 may be aluminum
  • the material of the second metal layer 218 may be aluminum-copper alloy, Aluminum-silicon-copper alloys, etc., are not limited here.
  • the second wafer 216 may be formed of a conductive material or a non-conductive material.
  • the second wafer 216 may be formed of silicon, glass or ceramic material.
  • the second wafer 216 may be formed of low resistance silicon doped to provide electrical conductivity.
  • the method for temporary bonding and debonding of a semiconductor device may further include: on the second wafer 216 A third metal layer 217 is formed on the second wafer 216 before the second metal layer 218 corresponding to the first metal layer 214 is formed thereon.
  • the corrosion potential of the material forming the third metal layer 217 is higher than the corrosion potential of the material forming the first and second metal layers, so that the third metal layer is less prone to electrochemical dissolution than the first and second metal layers.
  • the material of the third metal layer may be a metal with a higher corrosion potential than aluminum, such as chromium or copper.
  • the material of the third metal layer may also be an alloy, such as an alloy in which two or more metal crystals form a mechanical mixture or other forms of alloys.
  • the second wafer structure shown in FIG. 2B is mainly described, but it should be understood that the second wafer structure shown in FIG. 2B' may also be used.
  • step 130 the second metal layer 218 is bonded to the first metal layer 214 such that the second wafer 216 is bonded to the first wafer 210 .
  • Step 130 may be implemented through a bonding process.
  • the structure shown in FIG. 2B is now flipped so that the second metal layer 218 formed on the second wafer 216 in FIG. 2B can interact with the first metal layer 218 formed on the first wafer 210 in FIG.
  • the metal layer 214 is bonded.
  • the second metal layer 218 may be bonded to the first metal layer 214 by thermocompression.
  • FIG. 2C shows a schematic diagram after bonding the second metal layer 218 and the first metal layer 214 , wherein the metal layers 214 / 218 are the state after the first metal layer 214 and the second metal layer 218 are bonded.
  • the thickness of each of the first metal layer 214 and the second metal layer 218 may be 0.1 ⁇ m ⁇ 50 ⁇ m.
  • the bonding temperature for bonding the second metal layer 218 to the first metal layer 214 may be 25°C to 500°C. This temperature range generally does not affect the device structure 211 of the first wafer 210, and can well bond the first metal layer 214 and the second metal layer 218 together.
  • step 140 a backside process is performed on a side of the first wafer 210 away from the device structure 211 .
  • any process performed on the side of the first wafer away from the device structure may be referred to as a backside process.
  • the temperature of the backside process performed on the side of the first wafer 210 remote from the device structures 211 does not exceed the temperature for forming the first metal layer
  • Metals have a higher temperature tolerance, so wafers with metal-to-metal bonding are more adaptable to backside processes in many forms and conditions.
  • the first wafer may be thinned, or other backside processes may be performed according to specific applications and/or requirements, which are not limited herein.
  • the backside process may include thinning the first wafer 210 on a side of the first wafer 210 remote from the device structures 211 .
  • the thinned first wafer can exhibit flexible features such as bendability and extensibility, thereby helping to form flexible semiconductor devices.
  • the backside process may further include forming a protective layer 220 on a side of the first wafer 210 away from the device structure 211 after thinning the first wafer 210 .
  • forming the protective layer 220 on the side of the first wafer 210 away from the device structure 211 may include: forming a protective material layer on the side of the first wafer 210 away from the device structure 211 , and forming the protective material layer on the side of the first wafer 210 away from the device structure 211 Curing is performed to form the protective layer 220 .
  • a protective effect can be formed on the thinned first wafer, and further contribute to realizing a bendable or foldable flexible semiconductor device after debonding.
  • the protective material layer may include polyimide (PI).
  • PI polyimide
  • polyimide may be formed on a side of the first wafer 210 away from the device structure 211 by a spin coating process. The polyimide is then cured at a temperature of about 350°C to form a protective layer.
  • the protective layer 220 is further formed after the first wafer 210 is thinned, it should be understood that in the case where the first wafer 210 does not need to be thinned, the first wafer 210 can also be The protective layer 220 is directly formed on the un-thinned first wafer 210 .
  • the backside process may include forming another device structure on a side of the first wafer 210 remote from the device structure 211 .
  • the other device structure may be a device structure formed by any suitable semiconductor process, which is not limited herein.
  • another device structure may be a passive device, an active device, a MEMS device, an interconnect structure, or the like, according to specific applications and/or requirements.
  • step 150 debonding is performed by electrochemical anodic metal dissolution to separate the first wafer 210 from the second wafer 216 .
  • Figure 2F shows the first wafer after debonding.
  • FIGS. 2A to 2F are merely schematic diagrams of example structures formed in various steps of a method for temporary bonding and debonding of semiconductor devices according to example embodiments of the present disclosure, and the thicknesses and sizes shown in the figures are not Not necessarily indicative of actual thickness and size.
  • 3A-3C are schematic diagrams of debonding by electrochemical anodic metal dissolution according to an exemplary embodiment of the present disclosure.
  • the positive electrode of the voltage source for electrochemical anodic metal dissolution is connected to the second wafer 216, and the negative electrode of the voltage source is connected to the cathode 312, which is immersed in the electrode for electrochemical anodic metal dissolution.
  • the anode metal is dissolved in solution 310 .
  • the second wafer 216 may be formed of a conductive material, and the anode of the voltage source is connected to a predetermined location of the second wafer 216, eg, as shown in FIG. 3A.
  • the second wafer 216 connected to the positive electrode of the voltage source can be used as the anode during the electrochemical anodic metal dissolution process.
  • the second wafer 216 may also be formed of a non-conductive material, and before the second metal layer 218 corresponding to the first metal layer 214 is formed on the second wafer 216 , A third metal layer 217 is formed on the second wafer 216 , and the corrosion potential of the material forming the third metal layer 217 is higher than the corrosion potential of the material forming the first metal layer 214 and the second metal layer 218 .
  • the positive electrode of the voltage source for electrochemical anodic metal dissolution may be connected to the third metal layer 217 .
  • the third metal layer 217 connected to the positive electrode of the voltage source can function as the anode during the electrochemical anodic metal dissolution process.
  • the material forming the cathode 312 is an inert material.
  • cathode 312 may be formed of materials such as platinum, gold, lead, or graphite, or mixtures thereof.
  • the solution 310 for electrochemical anode metal dissolution may be an aqueous neutral electrolyte solution.
  • the neutral electrolyte aqueous solution may be one of the group consisting of : NaCl solution, Na2SO4 solution, MgCl2 solution, KCl solution, K2SO4 solution, K2NO3 solution, and Na2NO 3 solutions.
  • the neutral solution has less pollution to the environment, which is in line with the current industrial environmental protection trend.
  • the solution for dissolving the metal in the electrochemical anode may also be a weakly acidic solution or a weakly basic solution, such as MgSO 4 , etc., which is not limited herein.
  • Figure 3B schematically shows the reaction process of electrochemical anode metal dissolution.
  • the first and second metal layers 214/218 which have been bonded together, can be dissolved by utilizing electrochemical anodic metal dissolution.
  • the anode reaction can generate aluminum ions: Al ⁇ Al 3+ +3e -
  • the cathode reaction can generate hydrogen gas: 2H + +2e - ⁇ H 2 .
  • the metal regions such as the pads exposed by the passivation layer 212 and the first metal layer 214 may also be immersed in the solution, due to these metals
  • the region does not participate in the anodic reaction, so dissolution does not occur. This, to a certain extent, increases the degree of freedom of material selection for the metal regions, such as pads, formed on the first wafer.
  • the voltage applied by the voltage source may be within a predetermined range such that at least the first metal layer is 214 can dissolve but the third metal layer 217 does not dissolve.
  • the voltage of the voltage source is adjusted so that the aluminum can be dissolved without the chromium being dissolved during the electrochemical anodic metal dissolution process.
  • Figure 3C schematically shows the state after the electrochemical anode metal dissolution process has ended. As shown in FIG. 3C , the first metal layer 214 and the second metal layer 218 have been dissolved, so that the first wafer 210 and the second wafer 216 are debonded and separated.
  • the debonding speed of the first wafer 210 and the second wafer 216 can be controlled by appropriately adjusting the voltage value of the voltage source until the first wafer 210 completely separated from the second wafer 216 .
  • the removal rate of the bonded metal layer can be high, thereby improving the efficiency of debonding.
  • the speed of debonding can be controlled by selecting the corresponding materials and adjusting the voltage value of the voltage source used for electrochemical anode metal dissolution, which contributes to better controllability.
  • debonding by electrochemical anodic metal dissolution also avoids damage to wafers due to shear forces, thereby improving yield.
  • FIGS. 1 , 2A-2F, and 3A-3C Methods of temporary bonding and debonding of semiconductor devices according to exemplary embodiments of the present disclosure and various variations thereof are described above with respect to FIGS. 1 , 2A-2F, and 3A-3C. It will be understood that there is no requirement that the steps or operations described must be performed in the particular order described, nor that all steps or operations described must be performed to achieve desired results. For example, the step of forming the second metal layer on the second wafer may be performed before the step of forming the first metal layer on the first wafer.
  • a semiconductor device which can be manufactured by the above-described method.
  • Embodiments of methods of temporary bonding and debonding of semiconductor devices have been described so that the structure of the resulting semiconductor device will be clear.
  • Embodiments of semiconductor devices can provide the same or corresponding advantages as method embodiments, a detailed description of which is omitted for brevity.

Abstract

Disclosed are a method for temporarily bonding and de-bonding a semiconductor device, and a semiconductor device. The method for temporarily bonding and de-bonding the semiconductor device comprises: forming a first metal layer on a first wafer, the first wafer being internally provided with a device structure, and the first metal layer being formed on one side of the first wafer close to the device structure (110); forming a second metal layer corresponding to the first metal layer on a second wafer (120); bonding the second metal layer to the first metal layer, such that a second wafer is bonded to the first wafer (130); performing a backside process on one side of the first wafer away from the device structure (140); and performing de-bonding by means of electrochemical anodic metal dissolution, so as to separate the first wafer from the second wafer (150).

Description

半导体器件的临时键合与解键合的方法以及半导体器件Method for temporary bonding and debonding of semiconductor device and semiconductor device 技术领域technical field
本公开涉及半导体技术,特别是涉及一种半导体器件的临时键合与解键合的方法以及半导体器件。The present disclosure relates to semiconductor technology, and in particular, to a method for temporary bonding and debonding of semiconductor devices and semiconductor devices.
背景技术Background technique
在半导体集成工艺中,在对晶圆正面进行器件层加工后,有时候还需要对其背面进行相关工艺。为了避免晶圆在背面工艺中发生例如碎片或者弯曲变形等情况,可以在对晶圆进行背面工艺之前,将晶圆临时键合在直径相仿的另一晶圆或载片上,从而实现对晶圆的支撑。在对晶圆进行背面工艺之后,将晶圆与另一晶圆或载片解键合,以实现二者的分离。In the semiconductor integration process, after the device layer processing is performed on the front side of the wafer, it is sometimes necessary to perform related processes on the back side of the wafer. In order to avoid the occurrence of chipping or bending deformation of the wafer in the backside process, the wafer can be temporarily bonded to another wafer or carrier with a similar diameter before the backside process of the wafer, so as to realize the support. After backside processing of the wafer, the wafer is debonded from another wafer or slide to achieve separation of the two.
可以使用临时键合材料实现晶圆与另一晶圆或载片的临时键合,例如,可以使用临时键合胶或光刻胶等有机材料。然而,这样的临时键合材料耐高温性能差,并且与键合之后的背面工艺兼容性差。为了实现解键合,可以使用机械解键合方式或溶剂溶解解键合方式。然而,机械解键合过程中的剪切力容易损坏晶圆,导致成品率较低。而溶剂溶解解键合过程中,由于溶解剂从晶圆的边缘处慢慢溶解临时键合胶,导致溶解剂到达晶圆中心的时间长,解键合效率低。Temporary bonding of a wafer to another wafer or slide can be achieved using a temporary bonding material, for example, an organic material such as a temporary bonding paste or photoresist can be used. However, such temporary bonding materials have poor high temperature resistance and poor compatibility with backside processes after bonding. In order to achieve debonding, mechanical debonding or solvent dissolution debonding can be used. However, shear forces during mechanical debonding tend to damage wafers, resulting in lower yields. In the process of solvent dissolving and debonding, since the dissolving agent slowly dissolves the temporary bonding glue from the edge of the wafer, it takes a long time for the dissolving agent to reach the center of the wafer, and the debonding efficiency is low.
发明内容SUMMARY OF THE INVENTION
提供一种缓解、减轻或者甚至消除上述问题中的一个或多个的机制将是有利的。It would be advantageous to provide a mechanism that alleviates, alleviates or even eliminates one or more of the above problems.
根据本公开的一些实施例,提供了一种半导体器件的临时键合与解键合的方法,包括:在第一晶圆上形成第一金属层,第一晶圆中形成有器件结构并且第一金属层形成在第一晶圆的靠近器件结构的一侧;在第二晶圆上形成对应于第一金属层的第二金属层;将第二金属层键合至第一金属层,以使得第二晶圆键合至第一晶圆;在第一晶圆的远离器件结构的一侧进行背面工艺;以及通过电化学阳极金属溶解进行解键合,以使得第一晶圆与第二晶圆分离。According to some embodiments of the present disclosure, there is provided a method for temporary bonding and debonding of a semiconductor device, comprising: forming a first metal layer on a first wafer in which a device structure is formed and the first metal layer is formed layer is formed on a side of the first wafer close to the device structure; a second metal layer is formed on the second wafer corresponding to the first metal layer; the second metal layer is bonded to the first metal layer such that the first metal layer is The two wafers are bonded to the first wafer; the backside process is performed on the side of the first wafer away from the device structure; and the debonding is performed by electrochemical anodic metal dissolution, so that the first wafer and the second wafer are separated.
根据本公开的一些实施例,提供了一种半导体器件,该半导体器件通过以上所述的方法来制造。According to some embodiments of the present disclosure, there is provided a semiconductor device fabricated by the above-described method.
根据在下文中所描述的实施例,本公开的这些和其它方面将是清楚明白的,并且将参考在下文中所描述的实施例而被阐明。These and other aspects of the present disclosure will be apparent from and elucidated with reference to the embodiments described hereinafter.
附图说明Description of drawings
在下面结合附图对于示例性实施例的描述中,本公开的更多细节、特征和优点被公开,在附图中:Further details, features and advantages of the present disclosure are disclosed in the following description of exemplary embodiments in conjunction with the accompanying drawings, in which:
图1是根据本公开示例性实施例的半导体器件的临时键合与解键合的方法的流程图;1 is a flowchart of a method for temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure;
图2A至图2F是根据本公开示例性实施例的在半导体器件的临时键合与解键合方法的各个步骤中所形成的半导体器件的示例结构的示意图;以及2A-2F are schematic diagrams of example structures of semiconductor devices formed in various steps of a method for temporary bonding and debonding of semiconductor devices according to example embodiments of the present disclosure; and
图3A至图3C是根据本公开示例性实施例的通过电化学阳极金属溶解进行解键合的示意图。3A-3C are schematic diagrams of debonding by electrochemical anodic metal dissolution according to an exemplary embodiment of the present disclosure.
具体实施方式Detailed ways
将理解的是,尽管术语第一、第二、第三等在本文中可以用来描述各种元件、部件、区、层和/或部分,但是这些元件、部件、区、层和/或部分不应当由这些术语限制。这些术语仅用来将一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分相区分。因此,下面讨论的第一元件、部件、区、层或部分可以被称为第二元件、部件、区、层或部分而不偏离本公开的教导。It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections It should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
诸如“在…下面”、“在…之下”、“较下”、“在…下方”、“在…之上”、“较上”等等之类的空间相对术语在本文中可以为了便于描述而用来描述如图中所图示的一个元件或特征与另一个(些)元件或特征的关系。将理解的是,这些空间相对术语意图涵盖除了图中描绘的取向之外在使用或操作中的器件的不同取向。例如,如果翻转图中的器件,那么被描述为“在其他元件或特征之下”或“在其他元件或特征下面”或“在其他元件或特征下方”的元件将取向为“在其他元件或特征之上”。因此,示例性术语“在…之下”和“在…下方”可以涵盖在…之上和在…之下的取向两者。诸如“在…之前”或“在…前”和“在…之后”或“接着是”之类的术语可以类似地例如用来指示光穿过元件所依的次序。器件可以取向为其他方式(旋转90度或以其他取向)并且相应地解释本文中使用的空间相对描述符。另外,还将理解的是,当层被称为“在两个层之间”时,其可以是在该两个层之间的唯一的层,或者也可以存在一个或多个中间层。Spatially relative terms such as "below", "below", "lower", "below", "above", "above", etc. may be used herein for convenience Description is used to describe the relationship of one element or feature to another element or feature as illustrated in the figures. It will be understood that these spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" or "beneath" other elements or features would then be oriented "under the other elements or features" above the characteristics". Thus, the exemplary terms "under" and "under" can encompass both an orientation of above and below. Terms such as "before" or "before" and "after" or "followed by" may similarly be used, for example, to indicate the order in which light travels through elements. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. In addition, it will also be understood that when a layer is referred to as being "between" two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
本文中使用的术语仅出于描述特定实施例的目的并且不意图限制本公开。如本文中使用的,单数形式“一个”、“一”和“该”意图也包括复数形式,除非上下文清楚地另有指示。将进一步理解的是,术语“包括”和/或“包含”当在本说明书中使用时指定所述及特征、整体、步骤、操作、元件和/或部件的存在,但不排除一个或多个其他特征、 整体、步骤、操作、元件、部件和/或其群组的存在或添加一个或多个其他特征、整体、步骤、操作、元件、部件和/或其群组。如本文中使用的,术语“和/或”包括相关联的列出项目中的一个或多个的任意和全部组合,并且短语“A和B中的至少一个”是指仅A、仅B、或A和B两者。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the present disclosure. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will be further understood that the terms "comprising" and/or "comprising" when used in this specification designate the presence of stated features, integers, steps, operations, elements and/or parts, but do not exclude one or more The presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof of other features, integers, steps, operations, elements, components and/or groups thereof. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items, and the phrase "at least one of A and B" means A only, B only, or both A and B.
将理解的是,当元件或层被称为“在另一个元件或层上”、“连接到另一个元件或层”、“耦合到另一个元件或层”或“邻近另一个元件或层”时,其可以直接在另一个元件或层上、直接连接到另一个元件或层、直接耦合到另一个元件或层或者直接邻近另一个元件或层,或者可以存在中间元件或层。相反,当元件被称为“直接在另一个元件或层上”、“直接连接到另一个元件或层”、“直接耦合到另一个元件或层”、“直接邻近另一个元件或层”时,没有中间元件或层存在。然而,在任何情况下“在…上”或“直接在…上”都不应当被解释为要求一个层完全覆盖下面的层。It will be understood that when an element or layer is referred to as being "on," "connected to," "coupled to," or "adjacent to another element or layer" When present, it may be directly on, directly connected to, directly coupled to, or directly adjacent to another element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly connected to," "directly coupled to," "directly adjacent to" another element or layer , with no intervening elements or layers present. However, in no case should "on" or "directly on" be interpreted as requiring a layer to completely cover the layer below.
本文中参考本公开的理想化实施例的示意性图示(以及中间结构)描述本公开的实施例。正因为如此,应预期例如作为制造技术和/或公差的结果而对于图示形状的变化。因此,本公开的实施例不应当被解释为限于本文中图示的区的特定形状,而应包括例如由于制造导致的形状偏差。因此,图中图示的区本质上是示意性的,并且其形状不意图图示器件的区的实际形状并且不意图限制本公开的范围。Embodiments of the disclosure are described herein with reference to schematic illustrations (and intermediate structures) of idealized embodiments of the disclosure. As such, variations to the shapes of the illustrations are to be expected, eg, as a result of manufacturing techniques and/or tolerances. Accordingly, embodiments of the present disclosure should not be construed as limited to the particular shapes of the regions illustrated herein, but are to include deviations in shapes due, for example, to manufacturing. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the present disclosure.
除非另有定义,本文中使用的所有术语(包括技术术语和科学术语)具有与本公开所属领域的普通技术人员所通常理解的相同含义。将进一步理解的是,诸如那些在通常使用的字典中定义的之类的术语应当被解释为具有与其在相关领域和/或本说明书上下文中的含义相一致的含义,并且将不在理想化或过于正式的意义上进行解释,除非本文中明确地如此定义。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be construed to have meanings consistent with their meanings in the relevant art and/or the context of this specification, and will not be idealized or overly interpreted in a formal sense, unless expressly defined as such herein.
本公开的示例性实施例提供了一种半导体器件的临时键合与解键合的方法。在该方法中,可以通过金属-金属键合来实现晶圆之间的临时键合,并通过电化学阳极金属溶解进行解键合。由此,不仅使得临时键合的键合强度高,耐高温性好,而且能够提高解键合效率。Exemplary embodiments of the present disclosure provide a method of temporary bonding and debonding of semiconductor devices. In this method, temporary bonding between wafers can be achieved by metal-metal bonding and debonding by electrochemical anodic metal dissolution. Thereby, not only the bond strength of the temporary bond is high, and the high temperature resistance is improved, but also the debonding efficiency can be improved.
如本文使用的,术语“衬底”可以表示经切割的晶圆的衬底,或者可以指示未经切割的晶圆的衬底。类似地,术语芯片和裸片可以互换使用,除非这种互换会引起冲突。应当理解,术语“层”包括薄膜,除非另有说明,否则不应当解释为指示垂直或水平厚度。As used herein, the term "substrate" may refer to the substrate of a diced wafer, or may refer to the substrate of an un-diced wafer. Similarly, the terms chip and die are used interchangeably, unless such interchange would create a conflict. It should be understood that the term "layer" includes films and should not be construed to indicate vertical or horizontal thickness unless otherwise specified.
图1是根据本公开示例性实施例的半导体器件的临时键合与解键合的方法100的流程图,并且图2A-2F是根据本公开示例性实施例的在半导体器件的临时键合与解键合的方法的各个步骤中所形成的半导体器件的示例结构的示意图。下面参照图1和图2A-2F来描述根据本公开示例性实施例的半导体器件的临时键合与解键合的方法。FIG. 1 is a flowchart of a method 100 for temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure, and FIGS. 2A-2F are diagrams of temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure. Schematic diagrams of example structures of semiconductor devices formed in various steps of the method. Methods of temporary bonding and debonding of semiconductor devices according to exemplary embodiments of the present disclosure are described below with reference to FIGS. 1 and 2A-2F.
如图1和图2A所示,在步骤110中,在第一晶圆210上形成第一金属层214。第一晶圆210中形成有器件结构211并且第一金属层214形成在第一晶圆210的靠近器件结构211的一侧。As shown in FIGS. 1 and 2A , in step 110 , a first metal layer 214 is formed on the first wafer 210 . The first wafer 210 has device structures 211 formed therein and a first metal layer 214 is formed on a side of the first wafer 210 close to the device structures 211 .
第一晶圆210可以是任何类型的晶圆。例如,第一晶圆210可以包括衬底和形成于衬底上的器件结构211。衬底可以由任何适当的材料制成,例如可以为以下材料中的至少一种制成:硅、绝缘体上硅(SOI)、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)以及绝缘体上锗化硅(SiGeOI)等。进一步地,衬底还可以为N型衬底或P型衬底。如本文使用的,术语“晶圆”可以表示经切割的晶圆,或者可以指示未经切割的晶圆。器件结构211可以是通过半导体工艺所形成的任何半导体器件结构。例如,器件结构211可以为无源器件、有源器件、MEMS(Micro Electro Mechanical Systems,微机电系统)器件或者互联结构等。The first wafer 210 may be any type of wafer. For example, the first wafer 210 may include a substrate and device structures 211 formed on the substrate. The substrate may be made of any suitable material, for example, may be made of at least one of the following materials: silicon, silicon-on-insulator (SOI), silicon-on-insulator (SSOI), silicon-germanium-on-insulator (S- SiGeOI) and silicon germanium on insulator (SiGeOI), etc. Further, the substrate may also be an N-type substrate or a P-type substrate. As used herein, the term "wafer" may refer to a diced wafer, or may refer to a non-diced wafer. The device structure 211 may be any semiconductor device structure formed by a semiconductor process. For example, the device structure 211 may be a passive device, an active device, a MEMS (Micro Electro Mechanical Systems, micro-electromechanical systems) device, an interconnect structure, or the like.
根据一些实施例,根据本公开示例性实施例的方法还可以包括在第一晶圆210上形成第一金属层214之前,在第一晶圆210上形成钝化层212。在第一晶圆210上形成钝化层212和第一金属层214可以包括:在第一晶圆210的靠近器件结构211的一侧,形成钝化材料层;在钝化材料层上,形成第一金属材料层;以及依次对第一金属材料层和钝化材料层进行图案化,以形成钝化层212和第一金属层214。例如可以通过光刻和刻蚀工艺,对第一金属材料层和钝化材料层进行图案化,但本公开不限于此。根据具体的应用和/或需求,可以选择能够使第一金属材料层和钝化材料层图案化的任何适当的工艺。According to some embodiments, the method according to an exemplary embodiment of the present disclosure may further include forming a passivation layer 212 on the first wafer 210 before forming the first metal layer 214 on the first wafer 210 . Forming the passivation layer 212 and the first metal layer 214 on the first wafer 210 may include: forming a passivation material layer on the side of the first wafer 210 close to the device structure 211 ; forming a passivation material layer on the passivation material layer a first metal material layer; and sequentially patterning the first metal material layer and the passivation material layer to form the passivation layer 212 and the first metal layer 214 . For example, the first metal material layer and the passivation material layer may be patterned through photolithography and etching processes, but the present disclosure is not limited thereto. Any suitable process capable of patterning the first layer of metallic material and the layer of passivation material may be selected depending on the specific application and/or requirements.
钝化层212可以由钝化材料形成,比如氧化物、氮化物或氮氧化物。通过形成钝化层212,能够防止电连接至器件结构211的金属布线与第一金属层214的直接接触,从而防止短路的发生。根据一些实施例,钝化层212也可以由耐温性好的聚合物形成,例如聚酰亚胺。通过选择耐温性好的聚合物来形成钝化层,能够避免在第一金属层的形成期间以及在第一金属层和第二金属层的键合过程中损坏钝化层。The passivation layer 212 may be formed of a passivation material, such as oxide, nitride, or oxynitride. By forming the passivation layer 212, it is possible to prevent the direct contact between the metal wiring electrically connected to the device structure 211 and the first metal layer 214, thereby preventing the occurrence of a short circuit. According to some embodiments, the passivation layer 212 may also be formed of a polymer with good temperature resistance, such as polyimide. By selecting a polymer with good temperature resistance to form the passivation layer, damage to the passivation layer during the formation of the first metal layer and during the bonding process of the first metal layer and the second metal layer can be avoided.
可以通过沉积工艺来形成钝化层。应当理解,其他工艺也是可能的,在此不作限制。The passivation layer may be formed through a deposition process. It should be understood that other processes are possible and are not limited here.
在一些示例中,第一金属层可以通过任何适当的工艺形成在钝化层上。例如,蒸镀或溅射等。In some examples, the first metal layer may be formed on the passivation layer by any suitable process. For example, vapor deposition, sputtering, or the like.
应当理解,在其他可能的实施例中钝化层也是可以省略的,在此不作限制。为方便描述,以下参考附图2A-2F来描述根据本公开示例性实施例的半导体器件的临时键合与解键合的方法中均以包括钝化层212的示例进行描述。It should be understood that the passivation layer may also be omitted in other possible embodiments, which is not limited herein. For the convenience of description, the method for temporarily bonding and debonding a semiconductor device according to an exemplary embodiment of the present disclosure will be described below with reference to FIGS.
如图2A所示,在一些实施例中,钝化层212和第一金属层214露出形成在第一晶圆210上的焊盘区域213。这有助于在进行解键合之后,使第一晶圆210中形成的器件结构211能够方便地与其它结构实现电连接。As shown in FIG. 2A , in some embodiments, the passivation layer 212 and the first metal layer 214 expose the pad region 213 formed on the first wafer 210 . This helps the device structure 211 formed in the first wafer 210 to be easily electrically connected with other structures after debonding.
如图1和图2B所示,在步骤120中,在第二晶圆216上形成对应于第一金属层214的第二金属层218As shown in FIGS. 1 and 2B , in step 120 , a second metal layer 218 corresponding to the first metal layer 214 is formed on the second wafer 216
在一些示例中,第二金属层218可以通过任何适当的工艺形成在第二晶圆216上。例如,蒸镀或溅射等。In some examples, the second metal layer 218 may be formed on the second wafer 216 by any suitable process. For example, vapor deposition, sputtering, or the like.
在第二晶圆216上形成的第二金属层218的位置可以与第一金属层214的位置相对应。例如,可以通过在第二晶圆216上形成第二金属材料层,并对第二金属材料层进行图案化,以形成第二金属层218。在一些示例中,也可以不对第二晶圆216上形成的第二金属材料层进行图案化,而将所形成的第二金属材料层直接用作第二金属层218,从而节省工艺流程。第二晶圆216能够用作支撑晶圆,从而实现对第一晶圆210的支撑。The location of the second metal layer 218 formed on the second wafer 216 may correspond to the location of the first metal layer 214 . For example, the second metal layer 218 may be formed by forming a second metal material layer on the second wafer 216 and patterning the second metal material layer. In some examples, the second metal material layer formed on the second wafer 216 may not be patterned, and the second metal material layer formed is directly used as the second metal layer 218, thereby saving process flow. The second wafer 216 can be used as a support wafer to support the first wafer 210 .
根据一些实施例,第二金属层218的材料可以与第一金属层214的材料相同,例如形成第一金属层214和第二金属层218的材料可以为铝。铝金属与半导体工艺的兼容性较好,而且铝-铝金属键合的键合强度高,耐高温性好,这在键合之后需要对于第一晶圆210进行其它高温工艺的情况下是尤为有利的。尽管可以选择铝作为形成第一金属层214和第二金属层218的材料,但本公开不限于此。根据具体的应用和/或需求,可以选择能够实现金属-金属键合并且能够通过电化学阳极金属溶解进行解键合的任何金属材料。According to some embodiments, the material of the second metal layer 218 may be the same as the material of the first metal layer 214 , for example, the material forming the first metal layer 214 and the second metal layer 218 may be aluminum. The compatibility between aluminum metal and semiconductor technology is good, and the bonding strength of aluminum-aluminum metal bonding is high and high temperature resistance is good. advantageous. Although aluminum may be selected as the material for forming the first metal layer 214 and the second metal layer 218, the present disclosure is not limited thereto. Depending on the specific application and/or requirements, any metal material that can achieve metal-metal bonding and can be debonded by electrochemical anodic metal dissolution can be selected.
在一些实施例中,第二金属层218的材料也可以与第一金属层214的材料不同,例如第一金属层214的材料可以为铝,第二金属层218的材料可以为铝铜合金、铝硅铜合金等,在此不作限制。In some embodiments, the material of the second metal layer 218 may also be different from the material of the first metal layer 214. For example, the material of the first metal layer 214 may be aluminum, and the material of the second metal layer 218 may be aluminum-copper alloy, Aluminum-silicon-copper alloys, etc., are not limited here.
第二晶圆216可以由导电材料或非导电材料形成。例如,第二晶圆216可以由硅、玻璃或者陶瓷材料形成。根据一些实施例,第二晶圆216可以由经掺杂的低阻硅形成,以具备导电性。The second wafer 216 may be formed of a conductive material or a non-conductive material. For example, the second wafer 216 may be formed of silicon, glass or ceramic material. According to some embodiments, the second wafer 216 may be formed of low resistance silicon doped to provide electrical conductivity.
在第二晶圆216由非导电材料形成的情况下,如图2B’所示,根据本公开示例性实施例的半导体器件的临时键合与解键合的方法还可以包括:在第二晶圆216上形成对应于第一金属层214的第二金属层218之前,在第二晶圆216上形成第三金属层217。形成第 三金属层217的材料的腐蚀电位高于形成第一和第二金属层的材料的腐蚀电位,以使得第三金属层相较于第一和第二金属层不易发生电化学溶解。In the case where the second wafer 216 is formed of a non-conductive material, as shown in FIG. 2B ′, the method for temporary bonding and debonding of a semiconductor device according to an exemplary embodiment of the present disclosure may further include: on the second wafer 216 A third metal layer 217 is formed on the second wafer 216 before the second metal layer 218 corresponding to the first metal layer 214 is formed thereon. The corrosion potential of the material forming the third metal layer 217 is higher than the corrosion potential of the material forming the first and second metal layers, so that the third metal layer is less prone to electrochemical dissolution than the first and second metal layers.
在第一和第二金属层的材料为铝时,第三金属层的材料可以为腐蚀电位高于铝的金属,例如为铬或铜等。在一些示例中,第三金属层的材料也可以为合金,例如两种或多种金属晶体形成机械混合物的合金或其他形式的合金等。When the materials of the first and second metal layers are aluminum, the material of the third metal layer may be a metal with a higher corrosion potential than aluminum, such as chromium or copper. In some examples, the material of the third metal layer may also be an alloy, such as an alloy in which two or more metal crystals form a mechanical mixture or other forms of alloys.
在下文的描述中,主要以图2B中所示的第二晶圆结构进行描述,但是应当理解,使用图2B’中所示的第二晶圆结构也是可以的。In the following description, the second wafer structure shown in FIG. 2B is mainly described, but it should be understood that the second wafer structure shown in FIG. 2B' may also be used.
如图1和图2C所示,在步骤130中,将第二金属层218键合至第一金属层214,以使得第二晶圆216键合至第一晶圆210。As shown in FIGS. 1 and 2C , in step 130 , the second metal layer 218 is bonded to the first metal layer 214 such that the second wafer 216 is bonded to the first wafer 210 .
步骤130可以通过键合工艺来实现。在图2C所示的示例中,图2B中示出的结构现在被翻转,使得图2B中的第二晶圆216上形成的第二金属层218能够与第一晶圆210上形成的第一金属层214键合。例如,可以通过热压将第二金属层218键合至第一金属层214。图2C示出了将第二金属层218与第一金属层214进行键合后的示意图,其中,金属层214/218为第一金属层214和第二金属层218键合后的状态。Step 130 may be implemented through a bonding process. In the example shown in FIG. 2C , the structure shown in FIG. 2B is now flipped so that the second metal layer 218 formed on the second wafer 216 in FIG. 2B can interact with the first metal layer 218 formed on the first wafer 210 in FIG. The metal layer 214 is bonded. For example, the second metal layer 218 may be bonded to the first metal layer 214 by thermocompression. FIG. 2C shows a schematic diagram after bonding the second metal layer 218 and the first metal layer 214 , wherein the metal layers 214 / 218 are the state after the first metal layer 214 and the second metal layer 218 are bonded.
根据一些实施例,第一金属层214和第二金属层218中每一层的厚度可以为0.1μm~50μm。According to some embodiments, the thickness of each of the first metal layer 214 and the second metal layer 218 may be 0.1 μm˜50 μm.
根据一些实施例,将第二金属层218键合至第一金属层214的键合温度可以为25℃~500℃。该温度范围一般不会对第一晶圆210的器件结构211产生影响,并能很好地将第一金属层214和第二金属层218键合在一起。According to some embodiments, the bonding temperature for bonding the second metal layer 218 to the first metal layer 214 may be 25°C to 500°C. This temperature range generally does not affect the device structure 211 of the first wafer 210, and can well bond the first metal layer 214 and the second metal layer 218 together.
如图1以及图2D和图2E所示,在步骤140中,在第一晶圆210的远离器件结构211的一侧进行背面工艺。As shown in FIG. 1 and FIGS. 2D and 2E , in step 140 , a backside process is performed on a side of the first wafer 210 away from the device structure 211 .
在本公开中,在第一晶圆的远离器件结构的一侧所进行的任何工艺,均可称为背面工艺。In this disclosure, any process performed on the side of the first wafer away from the device structure may be referred to as a backside process.
在一些实施例中,在将第二金属层218键合至第一金属层214之后,在第一晶圆210的远离器件结构211的一侧所进行的背面工艺的温度不超过形成第一金属层214和第二金属层218的材料的耐受温度。金属的耐受温度较高,因此采用金属-金属键合的晶圆更能适应多种形式和条件的背面工艺。In some embodiments, after bonding the second metal layer 218 to the first metal layer 214, the temperature of the backside process performed on the side of the first wafer 210 remote from the device structures 211 does not exceed the temperature for forming the first metal layer The temperature tolerance of the material of layer 214 and second metal layer 218 . Metals have a higher temperature tolerance, so wafers with metal-to-metal bonding are more adaptable to backside processes in many forms and conditions.
根据一些示例性的实施例,在完成键合之后,还可以对第一晶圆进行减薄,或者根据具体的应用和/或需求,还可以进行其他的背面工艺等,在此不作限制。According to some exemplary embodiments, after the bonding is completed, the first wafer may be thinned, or other backside processes may be performed according to specific applications and/or requirements, which are not limited herein.
例如,如图2D所示,背面工艺可以包括在第一晶圆210的远离器件结构211的一侧,对第一晶圆210进行减薄。减薄后的第一晶圆可以呈现出可弯曲、可延展等柔性化的特点,从而有助于形成柔性半导体器件。For example, as shown in FIG. 2D , the backside process may include thinning the first wafer 210 on a side of the first wafer 210 remote from the device structures 211 . The thinned first wafer can exhibit flexible features such as bendability and extensibility, thereby helping to form flexible semiconductor devices.
如图2E所示,根据一些实施例,背面工艺还可以包括在对第一晶圆210进行减薄之后,在第一晶圆210的远离器件结构211的一侧形成保护层220。As shown in FIG. 2E , according to some embodiments, the backside process may further include forming a protective layer 220 on a side of the first wafer 210 away from the device structure 211 after thinning the first wafer 210 .
根据一些实施例,在第一晶圆210的远离器件结构211的一侧形成保护层220可以包括:在第一晶圆210的远离器件结构211的一侧形成保护材料层,以及对保护材料层进行固化,以形成保护层220。通过形成保护层,可以对减薄后的第一晶圆形成保护作用,并进一步有助于在解键合之后实现可弯曲或可折叠的柔性半导体器件。According to some embodiments, forming the protective layer 220 on the side of the first wafer 210 away from the device structure 211 may include: forming a protective material layer on the side of the first wafer 210 away from the device structure 211 , and forming the protective material layer on the side of the first wafer 210 away from the device structure 211 Curing is performed to form the protective layer 220 . By forming the protective layer, a protective effect can be formed on the thinned first wafer, and further contribute to realizing a bendable or foldable flexible semiconductor device after debonding.
根据一些实施例,保护材料层可以包括聚酰亚胺(PI)。例如,可以通过旋涂工艺将聚酰亚胺形成在第一晶圆210的远离器件结构211的一侧。然后在大约350℃的温度下对聚酰亚胺进行固化,以形成保护层。According to some embodiments, the protective material layer may include polyimide (PI). For example, polyimide may be formed on a side of the first wafer 210 away from the device structure 211 by a spin coating process. The polyimide is then cured at a temperature of about 350°C to form a protective layer.
尽管图2E所示的示意图示出了对第一晶圆210进行减薄后又进一步形成保护层220,但是应当理解,在不需要对第一晶圆210进行减薄的情况下,也可以在未减薄的第一晶圆210上直接形成保护层220。Although the schematic diagram shown in FIG. 2E shows that the protective layer 220 is further formed after the first wafer 210 is thinned, it should be understood that in the case where the first wafer 210 does not need to be thinned, the first wafer 210 can also be The protective layer 220 is directly formed on the un-thinned first wafer 210 .
根据一些实施例,背面工艺可以包括在第一晶圆210的远离器件结构211的一侧,形成另一器件结构。另一器件结构可以是任何适宜的半导体工艺所形成的器件结构,在此不作限制。例如,根据具体的应用和/或需求,另一器件结构可以为无源器件、有源器件、MEMS器件或者互联结构等。According to some embodiments, the backside process may include forming another device structure on a side of the first wafer 210 remote from the device structure 211 . The other device structure may be a device structure formed by any suitable semiconductor process, which is not limited herein. For example, another device structure may be a passive device, an active device, a MEMS device, an interconnect structure, or the like, according to specific applications and/or requirements.
如图1和图2F所示,在步骤150中,通过电化学阳极金属溶解进行解键合,以使得第一晶圆210与第二晶圆216分离。图2F示出了解键合之后的第一晶圆。As shown in FIGS. 1 and 2F , in step 150 , debonding is performed by electrochemical anodic metal dissolution to separate the first wafer 210 from the second wafer 216 . Figure 2F shows the first wafer after debonding.
应当理解,图2A至2F仅仅是根据本公开示例性实施例的在半导体器件的临时键合与解键合的方法的各个步骤中所形成的示例结构的示意图,图中所示出的厚度和大小并不一定表示实际的厚度和大小。It should be understood that FIGS. 2A to 2F are merely schematic diagrams of example structures formed in various steps of a method for temporary bonding and debonding of semiconductor devices according to example embodiments of the present disclosure, and the thicknesses and sizes shown in the figures are not Not necessarily indicative of actual thickness and size.
图3A至图3C是根据本公开示例性实施例的通过电化学阳极金属溶解进行解键合的示意图。3A-3C are schematic diagrams of debonding by electrochemical anodic metal dissolution according to an exemplary embodiment of the present disclosure.
如图3A所示,根据一些实施例,用于电化学阳极金属溶解的电压源的正极连接至第二晶圆216,并且,电压源的负极连接至阴极312,阴极312浸入在用于电化学阳极金属溶解的溶液310中。As shown in FIG. 3A, according to some embodiments, the positive electrode of the voltage source for electrochemical anodic metal dissolution is connected to the second wafer 216, and the negative electrode of the voltage source is connected to the cathode 312, which is immersed in the electrode for electrochemical anodic metal dissolution. The anode metal is dissolved in solution 310 .
根据一些实施例,第二晶圆216可以由导电材料形成,并且电压源的正极连接至第二晶圆216的预定位置,例如,如图3A所示。在这种情况下,连接至电压源的正极的第二晶圆216能够在电化学阳极金属溶解过程中用作阳极。According to some embodiments, the second wafer 216 may be formed of a conductive material, and the anode of the voltage source is connected to a predetermined location of the second wafer 216, eg, as shown in FIG. 3A. In this case, the second wafer 216 connected to the positive electrode of the voltage source can be used as the anode during the electrochemical anodic metal dissolution process.
根据一些实施例,如上述图2B’所示,第二晶圆216也可以由非导电材料形成,并且在第二晶圆216上形成对应于第一金属层214的第二金属层218之前,在第二晶圆216上形成了第三金属层217,形成第三金属层217的材料的腐蚀电位高于形成第一金属层214和第二金属层218的材料的腐蚀电位。在第二晶圆216上形成有第三金属层217的情况下,用于电化学阳极金属溶解的电压源的正极可以连接至第三金属层217。在这种情况下,连接至电压源的正极的第三金属层217能够在电化学阳极金属溶解过程中用作阳极。According to some embodiments, as shown in FIG. 2B ′ above, the second wafer 216 may also be formed of a non-conductive material, and before the second metal layer 218 corresponding to the first metal layer 214 is formed on the second wafer 216 , A third metal layer 217 is formed on the second wafer 216 , and the corrosion potential of the material forming the third metal layer 217 is higher than the corrosion potential of the material forming the first metal layer 214 and the second metal layer 218 . In the case where the third metal layer 217 is formed on the second wafer 216 , the positive electrode of the voltage source for electrochemical anodic metal dissolution may be connected to the third metal layer 217 . In this case, the third metal layer 217 connected to the positive electrode of the voltage source can function as the anode during the electrochemical anodic metal dissolution process.
根据一些实施例,形成阴极312的材料为惰性材料。例如,阴极312可以由铂、金、铅或石墨等材料,或者其混合物形成。According to some embodiments, the material forming the cathode 312 is an inert material. For example, cathode 312 may be formed of materials such as platinum, gold, lead, or graphite, or mixtures thereof.
根据一些实施例,用于电化学阳极金属溶解的溶液310可以为中性电解质水溶液。例如,中性电解质水溶液可以为以下各项构成的组中的一种:NaCl溶液、Na 2SO 4溶液、MgCl 2溶液、KCl溶液、K 2SO 4溶液、K 2NO 3溶液和Na 2NO 3溶液。中性溶液对环境污染较小,符合当前的工业环保趋势。 According to some embodiments, the solution 310 for electrochemical anode metal dissolution may be an aqueous neutral electrolyte solution. For example, the neutral electrolyte aqueous solution may be one of the group consisting of : NaCl solution, Na2SO4 solution, MgCl2 solution, KCl solution, K2SO4 solution, K2NO3 solution, and Na2NO 3 solutions. The neutral solution has less pollution to the environment, which is in line with the current industrial environmental protection trend.
根据一些实施例,用于电化学阳极金属溶解的溶液也可以为弱酸性溶液或弱碱性溶液,例如MgSO 4等,在此不作限制。 According to some embodiments, the solution for dissolving the metal in the electrochemical anode may also be a weakly acidic solution or a weakly basic solution, such as MgSO 4 , etc., which is not limited herein.
图3B示意性地示出了电化学阳极金属溶解的反应过程。如图3B所示,通过利用电化学阳极金属溶解,可以使已经键合在一起的第一金属层和第二金属层214/218发生溶解。Figure 3B schematically shows the reaction process of electrochemical anode metal dissolution. As shown in FIG. 3B, the first and second metal layers 214/218, which have been bonded together, can be dissolved by utilizing electrochemical anodic metal dissolution.
例如,在第一金属层和第二金属层的材料为铝时,在电化学阳极金属溶解过程中,阳极反应能够生成铝离子:Al→Al 3++3e -,阴极反应能够产生氢气:2H ++2e -→H 2For example, when the material of the first metal layer and the second metal layer is aluminum, in the process of electrochemical anode metal dissolution, the anode reaction can generate aluminum ions: Al→Al 3+ +3e - , and the cathode reaction can generate hydrogen gas: 2H + +2e - →H 2 .
与常规的溶剂溶解解键合方式不同,在电化学阳极金属溶解过程中,尽管由钝化层212和第一金属层214露出的比如焊盘等金属区域也可能会浸泡在溶液中,但由于这些金属区域并不会参与阳极反应,因此不会发生溶解。这在一定程度上提高了形成于第一晶圆上的比如焊盘等金属区域的材料选择自由度。Different from the conventional solvent dissolution debonding method, during the electrochemical anodic metal dissolution process, although the metal regions such as the pads exposed by the passivation layer 212 and the first metal layer 214 may also be immersed in the solution, due to these metals The region does not participate in the anodic reaction, so dissolution does not occur. This, to a certain extent, increases the degree of freedom of material selection for the metal regions, such as pads, formed on the first wafer.
根据一些实施例,如上述图2B’所示,在第二晶圆216上形成有第三金属层217的情况下,由电压源所施加的电压可以处于预定范围内,至少使得第一金属层214能够溶解但第三金属层217不会溶解。例如,在第一和第二金属层的材料为铝、第三金属的材料 为铬时,调节电压源的电压以使得在电化学阳极金属溶解过程中铝能够溶解而铬不会被溶解。According to some embodiments, as shown in FIG. 2B' described above, in the case where the third metal layer 217 is formed on the second wafer 216, the voltage applied by the voltage source may be within a predetermined range such that at least the first metal layer is 214 can dissolve but the third metal layer 217 does not dissolve. For example, when the material of the first and second metal layers is aluminum and the material of the third metal is chromium, the voltage of the voltage source is adjusted so that the aluminum can be dissolved without the chromium being dissolved during the electrochemical anodic metal dissolution process.
图3C示意性地示出了电化学阳极金属溶解过程结束之后的状态。如图3C所示,第一金属层214和第二金属层218已经溶解,使得第一晶圆210与第二晶圆216发生解键合而分离。Figure 3C schematically shows the state after the electrochemical anode metal dissolution process has ended. As shown in FIG. 3C , the first metal layer 214 and the second metal layer 218 have been dissolved, so that the first wafer 210 and the second wafer 216 are debonded and separated.
在如图3A至3C所示的电化学阳极金属溶解过程中,可以通过适当地调节电压源的电压值来控制第一晶圆210和第二晶圆216的解键合速度,直到第一晶圆210和第二晶圆216完全分离。During the electrochemical anode metal dissolution process as shown in FIGS. 3A to 3C , the debonding speed of the first wafer 210 and the second wafer 216 can be controlled by appropriately adjusting the voltage value of the voltage source until the first wafer 210 completely separated from the second wafer 216 .
通过进行金属-金属键合并利用电化学阳极金属溶解进行解键合,可以使键合金属层的去除速率高,从而提高解键合的效率。此外,可以通过选择相应的材料以及调节用于电化学阳极金属溶解的电压源的电压值来控制解键合的速度,这有助于实现更好的可控性。与机械解键合方式相比,通过电化学阳极金属溶解进行解键合还可以避免由于剪切力导致的对晶圆的损伤,从而提高成品率。By performing metal-metal bonding and using electrochemical anodic metal dissolution for debonding, the removal rate of the bonded metal layer can be high, thereby improving the efficiency of debonding. In addition, the speed of debonding can be controlled by selecting the corresponding materials and adjusting the voltage value of the voltage source used for electrochemical anode metal dissolution, which contributes to better controllability. Compared with mechanical debonding, debonding by electrochemical anodic metal dissolution also avoids damage to wafers due to shear forces, thereby improving yield.
上面关于图1、图2A-2F和图3A-3C描述了根据本公开示例性实施例的半导体器件的临时键合与解键合的方法及其各种变型。将理解的是,不要求所描述的步骤或操作必须以所描述的特定顺序执行,也不要求必须执行所有描述的步骤或操作以获得期望的结果。例如,在第二晶圆上形成第二金属层的步骤可以在第一晶圆上形成第一金属层的步骤之前被执行。Methods of temporary bonding and debonding of semiconductor devices according to exemplary embodiments of the present disclosure and various variations thereof are described above with respect to FIGS. 1 , 2A-2F, and 3A-3C. It will be understood that there is no requirement that the steps or operations described must be performed in the particular order described, nor that all steps or operations described must be performed to achieve desired results. For example, the step of forming the second metal layer on the second wafer may be performed before the step of forming the first metal layer on the first wafer.
根据本公开的实施例,还提供了一种半导体器件,该半导体器件可以通过上面所述的方法制造。已经描述了半导体器件的临时键合与解键合的方法的实施例,因此所得到的半导体器件的结构将是清楚明白的。半导体器件的实施例能够提供与方法实施例相同或相应的优点,关于这些优点的详细描述为了简洁性起见被省略。According to an embodiment of the present disclosure, there is also provided a semiconductor device, which can be manufactured by the above-described method. Embodiments of methods of temporary bonding and debonding of semiconductor devices have been described so that the structure of the resulting semiconductor device will be clear. Embodiments of semiconductor devices can provide the same or corresponding advantages as method embodiments, a detailed description of which is omitted for brevity.
虽然在附图和和前面的描述中已经详细地说明和描述了本公开,但是这样的说明和描述应当被认为是说明性的和示意性的,而非限制性的;本公开不限于所公开的实施例。通过研究附图、公开内容和所附的权利要求书,本领域技术人员在实践所要求保护的主题时,能够理解和实现对于所公开的实施例的变型。在权利要求书中,词语“包括”不排除未列出的其他元件或步骤,不定冠词“一”或“一个”不排除多个,并且术语“多个”是指两个或两个以上。在相互不同的从属权利要求中记载了某些措施的仅有事实并不表明这些措施的组合不能用来获益。While the present disclosure has been illustrated and described in detail in the accompanying drawings and the foregoing description, such illustration and description are to be considered illustrative and schematic and not restrictive; example. Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed subject matter, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word "comprising" does not exclude other elements or steps not listed, the indefinite article "a" or "an" does not exclude a plurality, and the term "a plurality" means two or more . The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

Claims (20)

  1. 一种半导体器件的临时键合与解键合的方法,包括:A method for temporary bonding and debonding of semiconductor devices, comprising:
    在第一晶圆上形成第一金属层,所述第一晶圆中形成有器件结构并且所述第一金属层形成在所述第一晶圆的靠近所述器件结构的一侧;forming a first metal layer on a first wafer in which device structures are formed and the first metal layer is formed on a side of the first wafer close to the device structures;
    在第二晶圆上形成对应于所述第一金属层的第二金属层;forming a second metal layer corresponding to the first metal layer on the second wafer;
    将所述第二金属层键合至所述第一金属层,以使得所述第二晶圆键合至所述第一晶圆;bonding the second metal layer to the first metal layer such that the second wafer is bonded to the first wafer;
    在所述第一晶圆的远离所述器件结构的一侧进行背面工艺;以及performing a backside process on a side of the first wafer remote from the device structures; and
    通过电化学阳极金属溶解进行解键合,以使得所述第一晶圆与所述第二晶圆分离。Debonding is performed by electrochemical anodic metal dissolution to separate the first wafer from the second wafer.
  2. 如权利要求1所述的方法,其中,形成所述第一金属层的材料为铝。The method of claim 1, wherein the material for forming the first metal layer is aluminum.
  3. 如权利要求2所述的方法,其中,所述第二金属层的材料为以下各项构成的组中的一种:铝、铝铜、铝硅铜。The method of claim 2, wherein the material of the second metal layer is one selected from the group consisting of aluminum, aluminum copper, and aluminum silicon copper.
  4. 如权利要求1所述的方法,其中,所述背面工艺的温度不超过形成所述第一金属层和第二金属层的材料的耐受温度。The method of claim 1, wherein the temperature of the backside process does not exceed a tolerance temperature of a material forming the first metal layer and the second metal layer.
  5. 如权利要求1所述的方法,其中,用于所述电化学阳极金属溶解的电压源的正极连接至所述第二晶圆,并且,The method of claim 1, wherein a positive electrode of a voltage source for the electrochemical anode metal dissolution is connected to the second wafer, and,
    其中,所述电压源的负极连接至阴极,所述阴极浸入在用于所述电化学阳极金属溶解的溶液中。Therein, the negative electrode of the voltage source is connected to a cathode which is immersed in a solution for metal dissolution of the electrochemical anode.
  6. 如权利要求5所述的方法,其中,形成所述阴极的材料为惰性材料。6. The method of claim 5, wherein the material from which the cathode is formed is an inert material.
  7. 如权利要求6所述的方法,其中,所述惰性材料为以下各项构成的组中的一种:铂、金、石墨。7. The method of claim 6, wherein the inert material is one of the group consisting of platinum, gold, graphite.
  8. 如权利要求5所述的方法,其中,所述第二晶圆由导电材料形成,并且所述电压源的所述正极连接至所述第二晶圆的预定位置。6. The method of claim 5, wherein the second wafer is formed of a conductive material, and the positive electrode of the voltage source is connected to a predetermined location on the second wafer.
  9. 如权利要求5所述的方法,其中,所述第二晶圆由非导电材料形成,并且所述方法还包括:The method of claim 5, wherein the second wafer is formed of a non-conductive material, and the method further comprises:
    在所述第二晶圆上形成对应于所述第一金属层的所述第二金属层之前,在所述第二晶圆上形成第三金属层,forming a third metal layer on the second wafer before forming the second metal layer corresponding to the first metal layer on the second wafer,
    其中,形成所述第三金属层的材料的腐蚀电位高于形成所述第一和第二金属层的材料的腐蚀电位,并且所述电压源的所述正极连接至所述第三金属层。Wherein, the corrosion potential of the material forming the third metal layer is higher than the corrosion potential of the material forming the first and second metal layers, and the positive electrode of the voltage source is connected to the third metal layer.
  10. 如权利要求9所述的方法,其中,由所述电压源所施加的电压处于预定范围内,使得所述第一金属层能够溶解但所述第三金属层不会溶解。9. The method of claim 9, wherein the voltage applied by the voltage source is within a predetermined range such that the first metal layer can dissolve but the third metal layer does not dissolve.
  11. 如权利要求1所述的方法,其中,用于所述电化学阳极金属溶解的溶液为中性电解质水溶液。The method of claim 1, wherein the solution used for the electrochemical anode metal dissolution is a neutral electrolyte aqueous solution.
  12. 如权利要求11所述的方法,其中,所述中性电解质水溶液为以下各项构成的组中的一种或多种:NaCl溶液、Na 2SO 4溶液、MgCl 2溶液、KCl溶液、K 2SO 4溶液、K 2NO 3溶液和Na 2NO 3溶液。 The method of claim 11, wherein the neutral electrolyte aqueous solution is one or more of the group consisting of: NaCl solution, Na 2 SO 4 solution, MgCl 2 solution, KCl solution, K 2 SO4 solution, K2NO3 solution and Na2NO3 solution .
  13. 如权利要求1所述的方法,还包括:在所述第一晶圆上形成第一金属层之前,在所述第一晶圆上形成钝化层,并且The method of claim 1, further comprising forming a passivation layer on the first wafer before forming a first metal layer on the first wafer, and
    其中,在所述第一晶圆上形成所述钝化层和所述第一金属层包括:Wherein, forming the passivation layer and the first metal layer on the first wafer includes:
    在所述第一晶圆的靠近所述器件结构的一侧,形成钝化材料层;forming a passivation material layer on the side of the first wafer close to the device structure;
    在所述钝化材料层上,形成第一金属材料层;以及On the passivation material layer, a first metal material layer is formed; and
    依次对所述第一金属材料层和所述钝化材料层进行图案化,以形成所述钝化层和所述第一金属层。The first metal material layer and the passivation material layer are sequentially patterned to form the passivation layer and the first metal layer.
  14. 如权利要求13所述的方法,其中,所述钝化层和所述第一金属层露出形成在所述第一晶圆上的焊盘区域。14. The method of claim 13, wherein the passivation layer and the first metal layer expose pad regions formed on the first wafer.
  15. 如权利要求1所述的方法,其中,所述背面工艺包括:在所述第一晶圆的远离所述器件结构的一侧,对所述第一晶圆进行减薄。The method of claim 1, wherein the backside process comprises thinning the first wafer on a side of the first wafer remote from the device structure.
  16. 如权利要求15所述的方法,其中,所述背面工艺还包括:在对所述第一晶圆进行减薄之后,在所述第一晶圆的远离所述器件结构的一侧形成保护层。16. The method of claim 15, wherein the backside process further comprises: after thinning the first wafer, forming a protective layer on a side of the first wafer away from the device structure .
  17. 如权利要求16所述的方法,其中,在所述第一晶圆的远离所述器件结构的一侧形成保护层包括:17. The method of claim 16, wherein forming a protective layer on a side of the first wafer remote from the device structure comprises:
    在所述第一晶圆的远离所述器件结构的一侧,形成保护材料层;以及forming a protective material layer on a side of the first wafer away from the device structure; and
    对所述保护材料层进行固化,以形成所述保护层。The protective material layer is cured to form the protective layer.
  18. 如权利要求17所述的方法,其中,所述保护材料层包括聚酰亚胺。18. The method of claim 17, wherein the protective material layer comprises polyimide.
  19. 如权利要求1所述的方法,其中,所述背面工艺包括:在所述第一晶圆的远离所述器件结构的一侧,形成另一器件结构。The method of claim 1, wherein the backside process comprises forming another device structure on a side of the first wafer remote from the device structure.
  20. 一种半导体器件,其中,所述半导体器件通过如权利要求1-19中任一项所述的方法制造。A semiconductor device, wherein the semiconductor device is manufactured by the method of any one of claims 1-19.
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