WO2022088681A1 - Heating element and atomization device - Google Patents

Heating element and atomization device Download PDF

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Publication number
WO2022088681A1
WO2022088681A1 PCT/CN2021/098419 CN2021098419W WO2022088681A1 WO 2022088681 A1 WO2022088681 A1 WO 2022088681A1 CN 2021098419 W CN2021098419 W CN 2021098419W WO 2022088681 A1 WO2022088681 A1 WO 2022088681A1
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WO
WIPO (PCT)
Prior art keywords
layer
heating
heating element
insulating layer
temperature measuring
Prior art date
Application number
PCT/CN2021/098419
Other languages
French (fr)
Chinese (zh)
Inventor
刘才学
莫和臣
臧佳栋
Original Assignee
深圳市基克纳科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202011192587.2A external-priority patent/CN112351518A/en
Priority claimed from CN202110227270.6A external-priority patent/CN112931951A/en
Application filed by 深圳市基克纳科技有限公司 filed Critical 深圳市基克纳科技有限公司
Publication of WO2022088681A1 publication Critical patent/WO2022088681A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring
    • A24F40/57Temperature control
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material

Definitions

  • the invention relates to the technical field of atomization heating, in particular to a heating element and an atomization device.
  • the heat-not-burn atomization devices on the market usually use heating elements to bake the cigarettes at high temperature, and then atomize the active ingredients in the cigarettes to generate smoke, so as to achieve the effect of simulating artificial cigarettes.
  • the distribution area of the heating coating of the heating element is small, the heating efficiency is low, and the atomization efficiency is low, resulting in a poor smoking experience for the user.
  • the technical problem to be solved by the present invention is to provide a heating element which can improve heating efficiency and atomization efficiency.
  • the technical solution adopted in the present invention is to provide a heating element, comprising an insulating layer and a heating layer, the insulating layer includes a high temperature area, and the heating layer is arranged at the high temperature area of the insulating layer, The area of the heat generating layer is at least 60% of the area of the high temperature region.
  • the width of the heating element accounts for at least 70% of the width of the cigarette.
  • the heat generating layer is a strip-shaped structure, and the strip-shaped structure is adapted to the shape of the insulating layer.
  • the insulator is provided with a first electrode and a second electrode for connecting with a power supply, and the heat generating layer is connected with the first electrode and the second electrode.
  • the first electrode comprises a connected first conductive part and a second conductive part, the first conductive part is connected with the heating element, and the second conductive part is used for connecting with a power supply;
  • the width of the second conductive portion is smaller than that of the first conductive portion, the first conductive portion and the second conductive portion form a boss structure, and the second electrode is arranged on the boss on the insulating layer Whitespace not covered by the structure.
  • the heating element further includes a temperature measuring component, the temperature measuring component is disposed in the insulating layer and corresponds to the heating layer, and the temperature measuring component is used to detect the temperature of the heating layer.
  • the temperature measuring assembly includes a thermistor wire, a first temperature measuring electrode and a second temperature measuring electrode;
  • Both ends of the thermistor wire are respectively connected to the first temperature measuring electrode and the second temperature measuring electrode, and the thermistor wire corresponds to the position of the heating layer.
  • the thermistor wire forms a curved reciprocating structure, and the curved reciprocating structure corresponds to the position of the heating layer.
  • the heat-generating layer is made of a heat-generating base material
  • the heat-generating base material is composed of a heat-conducting material and a conductive material and is self-heating by being energized.
  • the heat generating substrate is formed by mixing one or more of silicon carbide, molybdenum disilicide, lanthanum chromate, tin dioxide, zirconia or crystalline silicon with particles of a metal or alloy with high electrical conductivity.
  • a resistance-reducing section is arranged on the heating layer, and the resistance value of the resistance-reducing section is lower than the resistance value of the heating substrate.
  • the heating element further includes a temperature measuring layer, the temperature measuring layer, the insulating layer and the heating layer are stacked in sequence, and the temperature measuring layer is used to detect the temperature of the heating layer.
  • the temperature measuring layer, the insulating layer and the heat generating layer are integrally formed by co-firing with surface glazing.
  • the thickness of the insulating layer is less than or equal to 0.1 mm.
  • the insulating layer is made of a material with electrical insulating properties and thermal conductivity.
  • the temperature measuring layer includes a hard substrate, and the surface layer of the hard substrate is attached with a coating with a coefficient of temperature resistance variation.
  • the hard matrix is made of zirconia or metal material.
  • the heating layer includes a first heating layer and a second heating layer
  • the insulating layer includes a first insulating layer and a second insulating layer
  • the first heating layer, the first insulating layer, the measuring The warm layer, the second insulating layer and the second heat-generating layer are stacked in sequence, and the first heat-generating layer and the second heat-generating layer form an electrical circuit.
  • first insulating layer, the temperature measuring layer and the second insulating layer are provided with aligned through holes, and the first heat-generating layer and the second heat-generating layer pass through the The conductive bumps in the through holes are connected, and the first heat-generating layer and the second heat-generating layer are electrically connected through the conductive bumps to form an electric circuit.
  • the present invention also provides a heating element, comprising at least one heating layer, the heating layer is made of a heating base material, and the heating base material is composited with a thermally conductive material and a conductive material to generate heat by being energized.
  • the present invention also provides an atomizing device, wherein the atomizing device includes the heating element described in any one of the above.
  • the atomizing device also includes an atomizing unit, a control unit and a power supply unit;
  • the atomizing unit includes a housing, a smoke chamber and the heating element arranged in the housing, the atomizing unit is electrically connected with the control unit, and the control unit is electrically connected with the power supply unit.
  • the beneficial effect of the present invention is that a heating layer is arranged on the insulating layer, and the heating layer is used for heating the cigarettes.
  • the insulating layer includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer is arranged in the high temperature area, and the area of the heating layer accounts for at least 60% of the area of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that smokers can get better experience.
  • FIG. 1 is a front view of a heating element in an embodiment of the present invention
  • FIG. 2 is a cross-sectional view of a heating element in an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a heating element in an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of an explosion structure of a heating element in an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a heating element in an embodiment of the present invention.
  • the present invention provides a heating element suitable for heating cigarettes to generate smoke, comprising an insulating layer 1 , a heating layer 2 and a temperature measuring component 3 , please refer to FIG. 1 and FIG. 2 .
  • the insulating layer 1 is a ceramic substrate with the characteristics of electrical insulation and heat conduction.
  • the insulating layer includes a high temperature area, the high temperature area directly contacts the cigarette, and the cigarette is heated and atomized in the high temperature area.
  • the heating layer 2 is arranged at the high temperature area of the insulating layer 1, the first electrode 21 and the second electrode 22 are arranged at the non-high temperature area of the insulating layer 1, the heating layer 2 is connected with the first electrode 21 and the second electrode 22, and the first electrode 21 and the second electrode 22 are arranged at the non-high temperature area of the insulating layer 1.
  • the electrode 21 and the second electrode 22 are connected to an external power supply. It should be noted that, in order to increase the heating efficiency and atomization efficiency, the area of the heating layer 2 is at least 60% of the area of the high temperature region, which can fully heat the cigarettes.
  • the temperature measuring component 3 is arranged in the insulating layer 1, and the temperature of the high temperature area is measured at any time when the heating layer 2 is working. Efficiency ensures the user's experience, and can also avoid the phenomenon that the local temperature is too high, causing the cigarettes to be scorched and burnt, resulting in a sticky smell.
  • the temperature measurement component 3 corresponds to the position of the heating layer 2, that is, the temperature measurement component 3 and the heating layer 2 are aligned in the thickness direction of the insulator 1, and the temperature measurement component 3 can monitor the temperature change of the heating layer 2 in time, and feedback and adjust the heating in time. Layer 2 performance.
  • the temperature measuring component 3 is arranged in a high temperature area in a high temperature area, and the high temperature area can be measured according to the actual heating condition of the heating layer 2 .
  • the temperature measuring component 3 can measure the higher temperature in the high temperature area, so as to avoid the burning phenomenon of the cigarettes caused by the overheating of the heating layer 2 and ensure the taste of the cigarettes.
  • the insulating layer 1 is provided with a heating layer 2, the heating layer 2 is connected to the first electrode 21 and the second electrode 22, the first electrode 21 and the second electrode 22 are used to connect the power supply, and the heating layer 2 for heating cigarettes.
  • the insulating layer 1 includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer 2 is arranged in the high temperature area, and the area of the heating layer 2 accounts for at least 60% of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that Smokers get a better experience.
  • the position corresponding to the heating layer 2 is also provided with a temperature measuring component 3, which can monitor the working efficiency of the heating layer 2, and timely feedback and adjust the working performance of the heating layer.
  • the heating layer 2 is arranged in the high temperature region of the insulating layer 1, which can fully heat the cigarette.
  • the heat generating layer 2 is a strip-shaped structure, and the strip-shaped structure is adapted to the shape of the insulating layer 1 .
  • the width of the heating element will determine the contact area between the heating layer 2 and the cigarette.
  • the heating layer 2 can fully cover the surface of the cigarette, which can effectively improve the atomization of the cigarette. efficiency.
  • the width or diameter of the heating element accounts for more than 70% of the cigarette. After the cigarette is inserted into the heating element, the contact area between the heating element and the cigarette can be further increased, and the atomization efficiency can be improved.
  • the strip-shaped structure of the heating layer 2 is the same as the side surface of the cylindrical or prismatic structure.
  • the insulating layer 1 includes a columnar portion and a tapered portion. The tapered portion is provided at the end of the columnar portion, and the strip structure extends to the tapered portion to ensure that the heating effect of the end portion of the heating element is consistent with that of the middle portion.
  • the first electrode 21 and the second electrode 22 are connected to the heating layer 2 and the external power supply.
  • the first electrode 21 includes a first conductive portion 211 and a second conductive portion 212, and the width of the second conductive portion 212 is smaller than the width of the first conductive portion 212.
  • a width of the conductive portion 211 , the first conductive portion 211 and the second conductive portion 212 form a boss structure, and the second electrode 22 is disposed on a blank space on the insulator 1 that is not covered by the boss structure.
  • the size of the space occupied by the first electrode 21 and the second electrode 22 is reduced, the volume of the insulating layer 1 is not increased, and the area of the heating layer 2 can reach more than 60% of the high temperature area.
  • a temperature measuring component 3 is also provided at a position corresponding to the heating layer 2, which can monitor the working efficiency of the heating layer 2, and timely feedback and adjust the working performance of the heating layer.
  • the temperature measuring assembly 3 includes a thermistor wire 31 , a first temperature measuring electrode 32 and a second temperature measuring electrode 33 .
  • Both ends of the thermistor wire 31 are respectively connected to the first temperature measuring electrode 32 and the second temperature measuring electrode 33, and the position of the thermistor wire 31 corresponds to the position of the heating layer 2, which can improve the working efficiency of the heating layer 2. Monitoring, timely feedback and adjusting the working performance of the heating layer 2.
  • the distribution of the thermistor wires 31 should be uniform, and the spacing should not be too large.
  • the thermistor wire 31 forms a curved reciprocating structure, and the curved reciprocating structure corresponds to the position of the heating layer 2 .
  • the curved and reciprocating structure can increase the distribution density of the thermistor wires 31 , increase the accuracy of the temperature measuring component 3 , and avoid local temperature feedback hysteresis.
  • the present invention also provides another heating element, the heating element includes at least one heating layer 2, the heating layer 2 is also called a heating layer, and the heating layer 2 is made of a heating base material.
  • the material is made of a composite of thermally conductive materials and conductive materials, and it generates heat by energizing itself.
  • an insulating layer is provided between the multiple heat-generating layers 2 to separate.
  • the heating layer 2 has a larger coverage area, and the area of the heating layer 2 can be the same as the area of the high temperature region of the insulating layer.
  • the heating layer uses its own material characteristics to generate heat by itself, replacing the traditional resistance wire or printed resistance circuit.
  • the selection of materials is limited; when heating, the surface heating formed by the heating of the entire heating layer greatly improves the uniformity of the surface temperature of the heating element and the effective heat conduction area, and the heating efficiency is also high.
  • the heat-generating substrate of the heat-generating layer 2 is made of silicon carbide, molybdenum disilicide, lanthanum chromate, tin dioxide, zirconium oxide or crystalline silicon by sintering together with particles of one or more mixed metals or alloys with high conductivity. become.
  • the heating layer 2 is provided with a resistance reducing section, and the resistance value of the resistance reducing section is lower than the resistance value of the heating substrate.
  • the resistance-reducing section is used for electrical connection with the wire or the shrapnel to facilitate electrical conduction.
  • the resistance-reducing section is located on the outer surface of the heating layer 2 .
  • the resistance-reducing section is formed by changing the mixing ratio or adding a conductive coating on the surface of the heating substrate.
  • the resistance-reducing section is made of silver or platinum.
  • the heating element further includes a temperature measuring layer 4, an insulating layer 1 is provided between the temperature measuring layer 4 and the heating layer 2, and the temperature measuring layer 4, the insulating layer 1 and the heating layer 2 are glazed on the surface together. Burnt one piece. The heat conduction capability is improved, and the gap between the temperature measuring layer 4, the insulating layer 1 and the heating layer 2 is prevented from affecting the heat conduction.
  • the heating layer and the temperature measuring layer 4 are isolated by the insulating layer 1 and controlled independently, which can take into account the heating efficiency and temperature control accuracy.
  • the heating part can be made of low TCR materials or materials without obvious TCR characteristics, so that the heating part can be kept at high temperature. The resistance value ensures the heating efficiency.
  • the temperature measurement part uses materials with relatively large relative resistance value and TCR, which is convenient for detection and ensures the temperature control accuracy of the solution board.
  • the temperature measuring layer 4 can measure the temperature of the entire heating element, overcoming the disadvantage that the traditional solution only measures the temperature of a part of the substrate. And the structural stability has been enhanced.
  • the surface is glazed and co-fired to form an integral part, which combines the heating efficiency and mechanical strength, and solves the problem that the traditional electric heating material is brittle and easy to break. shortcoming.
  • the thickness of the insulating layer 1 is less than or equal to 0.1 mm, so that the insulating layer 1 has better heat transfer effect, so that the temperature of the entire heating element can be accurately measured.
  • the insulating layer 1 is made of a material with electrical insulating properties and thermal conductivity. It can not only ensure the measurement of the temperature measuring layer 4, but also electrically insulate and isolate the heating layer 2 and the temperature measuring layer 4.
  • the temperature measuring layer 4 includes a hard substrate, and the surface layer of the hard substrate is attached with a coating with a coefficient of temperature resistance variation.
  • the hard substrate can improve the strength, avoid the breakage of the heating element, and ensure the stability.
  • the hard substrate is made of a hard material with thermal conductivity.
  • the hard matrix is made of zirconia or metallic material.
  • the heating layer 2 when there are multiple heating layers 2, at least one conductive bump 203 is provided on the heating layer 2, and the insulating layer 1 and the temperature measuring layer 4 are provided with through holes 401 through which the conductive bumps 203 extend.
  • the adjacent heating layer 2 is electrically connected through the conductive bumps 203 to form an electrical circuit.
  • the through holes 401 are electrically insulated from the conductive bumps 203 .
  • the heating surface is perpendicular to the conductive bumps 203, that is, the heating surface is perpendicular to the energization loop.
  • the design is flexible and does not increase the material cost.
  • two adjacent conductive bumps 203 can be in contact to form an electrical connection, or one of the heating layers 2 can be provided with conductive bumps 203, and the adjacent heat-generating layer 2 can be set on a conductive blind matched with the conductive bumps 203. hole.
  • the heating layer 2 includes a first heating layer 201 and a second heating layer 202
  • the insulating layer 1 includes a first insulating layer 101 and a second insulating layer 102
  • the first heating layer 201 the first insulating layer 101.
  • the temperature measuring layer 4, the second insulating layer 102 and the second heating layer 202 are stacked in sequence.
  • the first heating layer 201 and the second heating layer 202 form an electrical circuit through the conductive bumps 203, and the first heating layer 201 and the second heating layer 201.
  • An electrode is provided on each of the layers 202 .
  • heating layers 2 which are respectively located on both sides of the outermost layer of the entire heating unit to form double-sided heating, which can be used without distinguishing the front and back sides.
  • the insertion end of the heating unit is a tip, generally in the shape of a triangle.
  • the rear end of the temperature measuring layer 4 away from the insertion end is provided with a bump
  • the bump is provided with a groove
  • the insulating layer 1 and the heating layer 2 are provided with The grooves fit the tail.
  • the resistance reducing section of the heating layer 2 is arranged at the rear end.
  • the heating layer 2 utilizes its own performance to generate heat as a whole, and the surface generates heat, which greatly improves the uniformity of the surface temperature of the heating element and the effective heat conduction area, and the heating efficiency is also high;
  • the insulating layer is arranged between the temperature measuring layer 4, which can take into account the heating efficiency and temperature control accuracy.
  • the temperature measuring layer 4 can measure the temperature of the entire heating element, which overcomes the disadvantage of only measuring the temperature of part of the substrate in the traditional scheme; It is integrally formed, the structural stability has been enhanced, and the heating efficiency and mechanical strength are combined, which solves the shortcomings of traditional electric heating materials that are brittle and easy to break.
  • the present invention also provides an atomizing device, and the atomizing device includes the heating element provided in any embodiment of the present invention.
  • the atomizing device includes an atomizing unit, a control unit and a power supply unit, the atomizing unit includes a housing, a smoke chamber and a heating element, the smoke chamber is arranged inside the housing, and the heating element is located in the smoke chamber.
  • the cigarettes are put into the cigarette bin, and the cigarettes are atomized by receiving the heat from the heating element.
  • the contact range between the heating layer on the heating element and the cigarettes is larger, so the atomization is more uniform and more efficient.
  • the atomizing unit is electrically connected with the control unit, and the control unit is used to realize the opening, closing and working efficiency of the atomizing unit.
  • the power supply unit is electrically connected with the control unit, and provides electrical energy for the operation of the atomizing device.
  • the control unit is also connected with the temperature measuring component or the temperature measuring layer to monitor the temperature of the heating unit in real time, and effectively adjust the temperature according to the real-time temperature to avoid the phenomenon of excessively high or low temperature.
  • the control unit can also match different temperature control curves according to the type of cigarettes and the smoking habits of different users, and accurately control the temperature of the heating elements at each stage, which can better meet various needs and can effectively save electricity.
  • a heating layer is provided on the insulating layer, and the heating layer is connected to the first electrode and the second electrode, and the first electrode and the second electrode are used for connecting the power supply to generate heat.
  • Layers are used to heat the cigarettes.
  • the insulating layer includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer is arranged in the high temperature area, and the area of the heating layer accounts for at least 60% of the area of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that smokers can get better experience.
  • the position corresponding to the heating layer is also provided with a temperature measuring component or a temperature measuring layer, which can monitor the working efficiency of the heating layer, and timely feedback and adjust the working performance of the heating layer.

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  • Resistance Heating (AREA)

Abstract

Provided are a heating element and an atomization device, the heating element comprising an insulating layer (1) and a heating layer (2), wherein the insulating layer (1) comprises a high-temperature region; the heating layer (2) is arranged in the high-temperature region of the insulating layer (1); and the area of the heating layer (2) is at least 60% of the area of the high-temperature region. A high-temperature region is in contact with a cigarette or cigarette cotton, such that the heating efficiency and the atomization efficiency of the cigarette can be increased.

Description

一种发热元件及雾化装置A heating element and atomizing device 技术领域technical field
本发明涉及雾化加热技术领域,尤其是指一种发热元件及雾化装置。The invention relates to the technical field of atomization heating, in particular to a heating element and an atomization device.
背景技术Background technique
一般来说市场上的加热不燃烧雾化装置通常采用发热元件对烟支进行高温烘烤,进而将烟支中的有效成分进行雾化从而产生烟雾,达到模仿真烟的效果。现有技术中,发热元件发热涂层的分布区域较小,发热效率较低,雾化效率较低,导致使用者的吸食体验不佳。Generally speaking, the heat-not-burn atomization devices on the market usually use heating elements to bake the cigarettes at high temperature, and then atomize the active ingredients in the cigarettes to generate smoke, so as to achieve the effect of simulating artificial cigarettes. In the prior art, the distribution area of the heating coating of the heating element is small, the heating efficiency is low, and the atomization efficiency is low, resulting in a poor smoking experience for the user.
因此迫切需要一种可以提高发热效率和雾化效率的发热元件。Therefore, there is an urgent need for a heating element that can improve heating efficiency and atomization efficiency.
技术问题technical problem
本发明所要解决的技术问题是:提供一种可以提高发热效率和雾化效率的发热元件。The technical problem to be solved by the present invention is to provide a heating element which can improve heating efficiency and atomization efficiency.
技术解决方案technical solutions
为了解决上述技术问题,本发明采用的技术方案为:提供一种发热元件,包括绝缘层和发热层,所述绝缘层包括高温区域,所述发热层设置于所述绝缘层的高温区域处,所述发热层的面积至少为所述高温区域面积的60%。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is to provide a heating element, comprising an insulating layer and a heating layer, the insulating layer includes a high temperature area, and the heating layer is arranged at the high temperature area of the insulating layer, The area of the heat generating layer is at least 60% of the area of the high temperature region.
进一步地,所述发热元件的宽度至少占烟支宽度的70%。Further, the width of the heating element accounts for at least 70% of the width of the cigarette.
进一步地,所述发热层为带状结构,所述带状结构与所述绝缘层的形状相适配。Further, the heat generating layer is a strip-shaped structure, and the strip-shaped structure is adapted to the shape of the insulating layer.
进一步地,所述绝缘体上设有用于与供电电源连接的第一电极和第二电极,所述发热层与所述第一电极和所述第二电极连接。Further, the insulator is provided with a first electrode and a second electrode for connecting with a power supply, and the heat generating layer is connected with the first electrode and the second electrode.
进一步地,所述第一电极包括连接的第一导电部和第二导电部,所述第一导电部与所述发热元件连接,所述第二导电部用于与供电电源连接;Further, the first electrode comprises a connected first conductive part and a second conductive part, the first conductive part is connected with the heating element, and the second conductive part is used for connecting with a power supply;
所述第二导电部的宽度小于所述第一导电部,所述第一导电部和所述第二导电部构成凸台结构,所述第二电极设置于所述绝缘层上所述凸台结构未覆盖的空白处。The width of the second conductive portion is smaller than that of the first conductive portion, the first conductive portion and the second conductive portion form a boss structure, and the second electrode is arranged on the boss on the insulating layer Whitespace not covered by the structure.
进一步地,所述发热元件还包括测温组件,所述测温组件设置于所述绝缘层内且与所述发热层相对应,所述测温组件用于检测所述发热层的温度。Further, the heating element further includes a temperature measuring component, the temperature measuring component is disposed in the insulating layer and corresponds to the heating layer, and the temperature measuring component is used to detect the temperature of the heating layer.
进一步地,所述测温组件包括热敏电阻丝、第一测温电极和第二测温电极;Further, the temperature measuring assembly includes a thermistor wire, a first temperature measuring electrode and a second temperature measuring electrode;
所述热敏电阻丝的两端分别连接于所述第一测温电极和所述第二测温电极,所述热敏电阻丝与所述发热层的位置相对应。Both ends of the thermistor wire are respectively connected to the first temperature measuring electrode and the second temperature measuring electrode, and the thermistor wire corresponds to the position of the heating layer.
进一步地,所述热敏电阻丝构成弯曲往复结构,所述弯曲往复结构与所述发热层的位置相对应。Further, the thermistor wire forms a curved reciprocating structure, and the curved reciprocating structure corresponds to the position of the heating layer.
进一步地,所述发热层由发热基材制成,所述发热基材由导热材料和导电材料复合而成通过通电自身发热。Further, the heat-generating layer is made of a heat-generating base material, and the heat-generating base material is composed of a heat-conducting material and a conductive material and is self-heating by being energized.
进一步地,所述发热基材由碳化硅、二硅化钼、铬酸镧、二氧化锡、氧化锆或晶体硅的一种或多种与导电率高的金属或合金的颗粒混合而成。Further, the heat generating substrate is formed by mixing one or more of silicon carbide, molybdenum disilicide, lanthanum chromate, tin dioxide, zirconia or crystalline silicon with particles of a metal or alloy with high electrical conductivity.
进一步地,所述发热层上设置有降阻段,所述降阻段的阻值低于所述发热基材的阻值。Further, a resistance-reducing section is arranged on the heating layer, and the resistance value of the resistance-reducing section is lower than the resistance value of the heating substrate.
进一步地,所述发热元件还包括测温层,所述测温层、所述绝缘层和所述发热层依次层叠设置,所述测温层用于检测所述发热层的温度。Further, the heating element further includes a temperature measuring layer, the temperature measuring layer, the insulating layer and the heating layer are stacked in sequence, and the temperature measuring layer is used to detect the temperature of the heating layer.
进一步地,所述测温层、所述绝缘层和所述发热层通过表层上釉共烧一体成型。Further, the temperature measuring layer, the insulating layer and the heat generating layer are integrally formed by co-firing with surface glazing.
进一步地,所述绝缘层的厚度小于或等于0.1毫米。Further, the thickness of the insulating layer is less than or equal to 0.1 mm.
进一步地,所述绝缘层由具有电绝缘性能和导热性能的材料制成。Further, the insulating layer is made of a material with electrical insulating properties and thermal conductivity.
进一步地,所述测温层包括硬质基体,所述硬质基体表层附着有温度电阻变化系数的涂层。Further, the temperature measuring layer includes a hard substrate, and the surface layer of the hard substrate is attached with a coating with a coefficient of temperature resistance variation.
进一步地,所述硬质基体由氧化锆或金属材料制成。Further, the hard matrix is made of zirconia or metal material.
进一步地,所述发热层包括第一发热层和第二发热层,所述绝缘层包括第一绝缘层和第二绝缘层,所述第一发热层、所述第一绝缘层、所述测温层、所述第二绝缘层和所述第二发热层依次层叠,所述第一发热层和所述第二发热层形成通电回路。Further, the heating layer includes a first heating layer and a second heating layer, the insulating layer includes a first insulating layer and a second insulating layer, the first heating layer, the first insulating layer, the measuring The warm layer, the second insulating layer and the second heat-generating layer are stacked in sequence, and the first heat-generating layer and the second heat-generating layer form an electrical circuit.
进一步地,所述第一绝缘层、所述测温层和所述第二绝缘层设有对齐的通孔,所述第一发热层和所述第二发热层之间通过穿设在所述通孔内的导电凸柱连接,所述第一发热层和所述第二发热层通过所述导电凸柱接触电连接形成通电回路。Further, the first insulating layer, the temperature measuring layer and the second insulating layer are provided with aligned through holes, and the first heat-generating layer and the second heat-generating layer pass through the The conductive bumps in the through holes are connected, and the first heat-generating layer and the second heat-generating layer are electrically connected through the conductive bumps to form an electric circuit.
本发明还提供了一种发热元件,包括至少一层发热层,所述发热层由发热基材制成,所述发热基材由导热材料和导电材料复合而成通过通电自身发热。The present invention also provides a heating element, comprising at least one heating layer, the heating layer is made of a heating base material, and the heating base material is composited with a thermally conductive material and a conductive material to generate heat by being energized.
与此同时,本发明还提供了一种雾化装置,所述雾化装置包括上述任一项所述的发热元件。At the same time, the present invention also provides an atomizing device, wherein the atomizing device includes the heating element described in any one of the above.
进一步地,所述雾化装置还包括雾化单元、控制单元和供电单元;Further, the atomizing device also includes an atomizing unit, a control unit and a power supply unit;
所述雾化单元包括壳体、设置于所述壳体内的烟仓和所述发热元件,所述雾化单元与所述控制单元电连接,所述控制单元与所述供电单元电连接。The atomizing unit includes a housing, a smoke chamber and the heating element arranged in the housing, the atomizing unit is electrically connected with the control unit, and the control unit is electrically connected with the power supply unit.
有益效果beneficial effect
本发明的有益效果在于:绝缘层上设置有发热层,发热层用于加热烟支。绝缘层包括高温区域,高温区域与烟支接触,发热层设置于高温区域内,发热层的面积占高温区域面积至少60%以上,可以增加烟支的加热效率和雾化效率,使吸食者获得较佳的体验。The beneficial effect of the present invention is that a heating layer is arranged on the insulating layer, and the heating layer is used for heating the cigarettes. The insulating layer includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer is arranged in the high temperature area, and the area of the heating layer accounts for at least 60% of the area of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that smokers can get better experience.
附图说明Description of drawings
下面结合附图详述本发明的具体结构:The specific structure of the present invention will be described in detail below in conjunction with the accompanying drawings:
图1为本发明一种实施例中发热元件的主视图;1 is a front view of a heating element in an embodiment of the present invention;
图2为本发明一种实施例中发热元件的断面图;2 is a cross-sectional view of a heating element in an embodiment of the present invention;
图3为本发明一种实施例中发热元件的结构示意图;3 is a schematic structural diagram of a heating element in an embodiment of the present invention;
图4为本发明一种实施例中发热元件的爆炸结构示意图;4 is a schematic diagram of an explosion structure of a heating element in an embodiment of the present invention;
图5为本发明一种实施例中发热元件的结构示意图;5 is a schematic structural diagram of a heating element in an embodiment of the present invention;
图中:1-绝缘层,101-第一绝缘层,102-第二绝缘层,2-发热层,201-第一发热层,202-第二发热层,203-导电凸柱,21-第一电极,211-第一导电部,212-第二导电部,22-第二电极,3-测温组件,31-热敏电阻丝,32-第一测温电极,33-第二测温电极,4-测温层,401-通孔。In the figure: 1-insulating layer, 101-first insulating layer, 102-second insulating layer, 2-heating layer, 201-first heating layer, 202-second heating layer, 203-conductive bump, 21-th One electrode, 211-first conductive part, 212-second conductive part, 22-second electrode, 3-temperature measuring component, 31-thermistor wire, 32-first temperature-measuring electrode, 33-second temperature-measuring Electrode, 4-temperature measurement layer, 401-through hole.
本发明的实施方式Embodiments of the present invention
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved objects and effects of the present invention in detail, the following detailed description is given in conjunction with the embodiments and the accompanying drawings.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
现有技术中,发热涂层的分布区域较小,发热效率较低,雾化效率较低,导致使用者的吸食体验不佳。本发明提供了一种发热元件,适用于将烟支加热生成烟雾,包括绝缘层1、发热层2和测温组件3,请参阅图1以及图2。In the prior art, the distribution area of the heat-generating coating is small, the heat-generating efficiency is low, and the atomization efficiency is low, resulting in a poor smoking experience for the user. The present invention provides a heating element suitable for heating cigarettes to generate smoke, comprising an insulating layer 1 , a heating layer 2 and a temperature measuring component 3 , please refer to FIG. 1 and FIG. 2 .
绝缘层1为陶瓷基体,具有电绝缘和热传导的特性,绝缘层包括高温区域,高温区域直接接触烟支,烟支在高温区域加热雾化。发热层2设置在绝缘层1的高温区域处,第一电极21和第二电极22设置在绝缘层1的非高温区处,发热层2与第一电极21和第二电极22连接,第一电极21和第二电极22连接于外部供电电源。需要说明的是,为了增加发热效率和雾化效率,发热层2的面积至少为高温区域面积的60%,可以将烟支充分加热。The insulating layer 1 is a ceramic substrate with the characteristics of electrical insulation and heat conduction. The insulating layer includes a high temperature area, the high temperature area directly contacts the cigarette, and the cigarette is heated and atomized in the high temperature area. The heating layer 2 is arranged at the high temperature area of the insulating layer 1, the first electrode 21 and the second electrode 22 are arranged at the non-high temperature area of the insulating layer 1, the heating layer 2 is connected with the first electrode 21 and the second electrode 22, and the first electrode 21 and the second electrode 22 are arranged at the non-high temperature area of the insulating layer 1. The electrode 21 and the second electrode 22 are connected to an external power supply. It should be noted that, in order to increase the heating efficiency and atomization efficiency, the area of the heating layer 2 is at least 60% of the area of the high temperature region, which can fully heat the cigarettes.
测温组件3设置在绝缘层1内,在发热层2工作时随时测量高温区域的温度,测温组件3将测得的结果反馈给控制单元,进而同步控制发热层2的发热效率和雾化效率,保证使用者的体验,还可以避免局部温度过高造成烟支烧焦烧糊,产生糊味的现象。The temperature measuring component 3 is arranged in the insulating layer 1, and the temperature of the high temperature area is measured at any time when the heating layer 2 is working. Efficiency ensures the user's experience, and can also avoid the phenomenon that the local temperature is too high, causing the cigarettes to be scorched and burnt, resulting in a sticky smell.
测温组件3与发热层2的位置相对应,即测温组件3与发热层2在绝缘体1的厚度方向上对齐,测温组件3能够及时监测发热层2的温度变化,及时反馈并调节发热层2的工作性能。The temperature measurement component 3 corresponds to the position of the heating layer 2, that is, the temperature measurement component 3 and the heating layer 2 are aligned in the thickness direction of the insulator 1, and the temperature measurement component 3 can monitor the temperature change of the heating layer 2 in time, and feedback and adjust the heating in time. Layer 2 performance.
作为一项优选,在一个实施例中,测温组件3设置于高温区域中温度较高地方,温度较高的地方可以根据发热层2的实际发热情况测得。测温组件3能够测得高温区域中的较高温度,避免发热层2温度过高而导致烟支出现烧糊现象,能够确保烟支的口感。As an example, in one embodiment, the temperature measuring component 3 is arranged in a high temperature area in a high temperature area, and the high temperature area can be measured according to the actual heating condition of the heating layer 2 . The temperature measuring component 3 can measure the higher temperature in the high temperature area, so as to avoid the burning phenomenon of the cigarettes caused by the overheating of the heating layer 2 and ensure the taste of the cigarettes.
本发明提供的发热元件中,绝缘层1上设置有发热层2,发热层2连接于第一电极21和第二电极22,第一电极21和第二电极22用于连接供电电源,发热层2用于加热烟支。绝缘层1包括高温区域,高温区域与烟支接触,发热层2设置于高温区域内,发热层2的面积占高温区域面积至少60%以上,可以增加烟支的加热效率和雾化效率,使吸食者获得较佳的体验。与发热层2对应的位置还设置有测温组件3,可以对发热层2的工作效率进行监测,及时反馈并调节发热层的工作性能。In the heating element provided by the present invention, the insulating layer 1 is provided with a heating layer 2, the heating layer 2 is connected to the first electrode 21 and the second electrode 22, the first electrode 21 and the second electrode 22 are used to connect the power supply, and the heating layer 2 for heating cigarettes. The insulating layer 1 includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer 2 is arranged in the high temperature area, and the area of the heating layer 2 accounts for at least 60% of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that Smokers get a better experience. The position corresponding to the heating layer 2 is also provided with a temperature measuring component 3, which can monitor the working efficiency of the heating layer 2, and timely feedback and adjust the working performance of the heating layer.
本发明提供的发热元件中,发热层2设置在绝缘层1的高温区域内,可以将烟支充分加热。具体的,本实施例中发热层2为带状结构,带状结构与绝缘层1的形状适配。In the heating element provided by the present invention, the heating layer 2 is arranged in the high temperature region of the insulating layer 1, which can fully heat the cigarette. Specifically, in this embodiment, the heat generating layer 2 is a strip-shaped structure, and the strip-shaped structure is adapted to the shape of the insulating layer 1 .
作为一项优选,发热元件的宽度将会决定发热层2与烟支接触的面积,当发热元件自身的宽度足够时,发热层2能够充分覆盖烟支的表面,能够有效提升烟支的雾化效率。本实施例中,发热元件的宽度或者直径占到烟支的70%以上,烟支插入发热元件后,可以进一步增大发热元件与烟支的接触面积,提高雾化效率。As a preference, the width of the heating element will determine the contact area between the heating layer 2 and the cigarette. When the width of the heating element itself is sufficient, the heating layer 2 can fully cover the surface of the cigarette, which can effectively improve the atomization of the cigarette. efficiency. In this embodiment, the width or diameter of the heating element accounts for more than 70% of the cigarette. After the cigarette is inserted into the heating element, the contact area between the heating element and the cigarette can be further increased, and the atomization efficiency can be improved.
在一些实施例中,当绝缘层1为圆柱或者棱柱结构时,发热层2的带状结构与圆柱或者棱柱的侧表面相同。本实施例中绝缘层1包括柱状部和锥状部,锥状部设置在柱状部的端部,带状结构延伸至锥状部,可以确保发热元件端部的加热效果与中部保持一致。In some embodiments, when the insulating layer 1 has a cylindrical or prismatic structure, the strip-shaped structure of the heating layer 2 is the same as the side surface of the cylindrical or prismatic structure. In this embodiment, the insulating layer 1 includes a columnar portion and a tapered portion. The tapered portion is provided at the end of the columnar portion, and the strip structure extends to the tapered portion to ensure that the heating effect of the end portion of the heating element is consistent with that of the middle portion.
第一电极21和第二电极22连接于发热层2和外部供电电源,作为一项优选,第一电极21包括第一导电部211和第二导电部212,第二导电部212的宽度小于第一导电部211的宽度,第一导电部211和第二导电部212构成凸台结构,第二电极22设置在绝缘体1上未被凸台结构覆盖的空白处。减少了第一电极21和第二电极22占用空间的大小,既不增加绝缘层1的体积,还可以确保发热层2的面积可以达到高温区域的60%以上。The first electrode 21 and the second electrode 22 are connected to the heating layer 2 and the external power supply. As a preference, the first electrode 21 includes a first conductive portion 211 and a second conductive portion 212, and the width of the second conductive portion 212 is smaller than the width of the first conductive portion 212. A width of the conductive portion 211 , the first conductive portion 211 and the second conductive portion 212 form a boss structure, and the second electrode 22 is disposed on a blank space on the insulator 1 that is not covered by the boss structure. The size of the space occupied by the first electrode 21 and the second electrode 22 is reduced, the volume of the insulating layer 1 is not increased, and the area of the heating layer 2 can reach more than 60% of the high temperature area.
本发明提供的发热元件中,与发热层2对应的位置还设置有测温组件3,可以对发热层2的工作效率进行监测,及时反馈并调节发热层的工作性能。具体的,测温组件3包括热敏电阻丝31、第一测温电极32和第二测温电极33。In the heating element provided by the present invention, a temperature measuring component 3 is also provided at a position corresponding to the heating layer 2, which can monitor the working efficiency of the heating layer 2, and timely feedback and adjust the working performance of the heating layer. Specifically, the temperature measuring assembly 3 includes a thermistor wire 31 , a first temperature measuring electrode 32 and a second temperature measuring electrode 33 .
热敏电阻丝31的两端分别连接于第一测温电极32和第二测温电极33,热敏电阻丝31的位置与发热层2的位置相对应,可以对发热层2的工作效率进行监测,及时反馈并调节发热层2的工作性能。Both ends of the thermistor wire 31 are respectively connected to the first temperature measuring electrode 32 and the second temperature measuring electrode 33, and the position of the thermistor wire 31 corresponds to the position of the heating layer 2, which can improve the working efficiency of the heating layer 2. Monitoring, timely feedback and adjusting the working performance of the heating layer 2.
为了能够准确测量发热层2内部各处的温度,热敏电阻丝31的分布要均匀,间距不能过大。作为一项优选,本实施例中热敏电阻丝31构成弯曲往复结构,弯曲往复结构与发热层2的位置相对应。弯曲往复结构可以增加热敏电阻丝31的分布密度,增加测温组件3的精确度,避免局部温度反馈迟滞。In order to be able to accurately measure the temperature of all parts of the heating layer 2, the distribution of the thermistor wires 31 should be uniform, and the spacing should not be too large. As a preference, in this embodiment, the thermistor wire 31 forms a curved reciprocating structure, and the curved reciprocating structure corresponds to the position of the heating layer 2 . The curved and reciprocating structure can increase the distribution density of the thermistor wires 31 , increase the accuracy of the temperature measuring component 3 , and avoid local temperature feedback hysteresis.
请参照图3至图5,本发明还提供了另一种发热元件,发热元件包括至少一层发热层2,发热层2也称为加热层,发热层2由发热基材制成,发热基材由导热材料和导电材料复合而成通过通电自身发热。当具有多个发热层2时,多个发热层2之间设置有绝缘层隔开。本发热层2具有更大的覆盖面积,发热层2的面积可以与绝缘层的高温区面积相同。Please refer to FIG. 3 to FIG. 5 , the present invention also provides another heating element, the heating element includes at least one heating layer 2, the heating layer 2 is also called a heating layer, and the heating layer 2 is made of a heating base material. The material is made of a composite of thermally conductive materials and conductive materials, and it generates heat by energizing itself. When there are multiple heat-generating layers 2, an insulating layer is provided between the multiple heat-generating layers 2 to separate. The heating layer 2 has a larger coverage area, and the area of the heating layer 2 can be the same as the area of the high temperature region of the insulating layer.
发热层利用本身的材料特性自身发热,取代了传统的电阻丝或者印刷电阻线路,发热基材同时具备导热性能和电传导性能,复合材料阻值和导热率可人为设计优化,克服了传统方案的选材局限;发热时是整个发热层发热形成的面发热,大大提高了发热元件表面温度的均匀性和有效导热面积,升温效率也高。The heating layer uses its own material characteristics to generate heat by itself, replacing the traditional resistance wire or printed resistance circuit. The selection of materials is limited; when heating, the surface heating formed by the heating of the entire heating layer greatly improves the uniformity of the surface temperature of the heating element and the effective heat conduction area, and the heating efficiency is also high.
优选的,发热层2的发热基材由碳化硅、二硅化钼、铬酸镧、二氧化锡、氧化锆或晶体硅的一种或多种混合导电率高的金属或合金的颗粒一起烧结而成。Preferably, the heat-generating substrate of the heat-generating layer 2 is made of silicon carbide, molybdenum disilicide, lanthanum chromate, tin dioxide, zirconium oxide or crystalline silicon by sintering together with particles of one or more mixed metals or alloys with high conductivity. become.
优选的,发热层2上设置有降阻段,降阻段的阻值低于发热基材的阻值。降阻段用于与导线或者弹片电连接,方便电的传导,一般的,降阻段位于发热层2的外表面。降阻段由改变混合比例或在发热基材表层增加导电涂层而成,优选的,降阻段由银或者铂金制成。Preferably, the heating layer 2 is provided with a resistance reducing section, and the resistance value of the resistance reducing section is lower than the resistance value of the heating substrate. The resistance-reducing section is used for electrical connection with the wire or the shrapnel to facilitate electrical conduction. Generally, the resistance-reducing section is located on the outer surface of the heating layer 2 . The resistance-reducing section is formed by changing the mixing ratio or adding a conductive coating on the surface of the heating substrate. Preferably, the resistance-reducing section is made of silver or platinum.
请参照图3至图5,发热元件还包括测温层4,测温层4与发热层2之间设有绝缘层1,测温层4、绝缘层1和发热层2通过表层上釉共烧一体成型。提高了热传导能力,避免了测温层4、绝缘层1和发热层2之间的间隙影响热传导。发热层和测温层4通过绝缘层1隔离,独立控制,可以兼顾发热效率和控温精度,发热部分可以用低TCR的材料或者无明显TCR特性的材料,这样发热部分能在高温时保持低阻值,保证加热效率,测温部分用相对阻值和TCR比较大的材料,便于检测,保证方案板的控温精度。同时由于是发热层绝缘层1和测温层4是层叠的,测温层4可以测量整个发热元件的温度,克服了传统方案仅测量部分基体温度的缺点。并且结构稳定性得到了增强,通过发热层、绝缘层1和测温层4的层叠,然后表面上釉共烧一体成型,结合了发热效率与机械强度,解决了传统电热材料脆性大易折断的缺点。Please refer to FIG. 3 to FIG. 5 , the heating element further includes a temperature measuring layer 4, an insulating layer 1 is provided between the temperature measuring layer 4 and the heating layer 2, and the temperature measuring layer 4, the insulating layer 1 and the heating layer 2 are glazed on the surface together. Burnt one piece. The heat conduction capability is improved, and the gap between the temperature measuring layer 4, the insulating layer 1 and the heating layer 2 is prevented from affecting the heat conduction. The heating layer and the temperature measuring layer 4 are isolated by the insulating layer 1 and controlled independently, which can take into account the heating efficiency and temperature control accuracy. The heating part can be made of low TCR materials or materials without obvious TCR characteristics, so that the heating part can be kept at high temperature. The resistance value ensures the heating efficiency. The temperature measurement part uses materials with relatively large relative resistance value and TCR, which is convenient for detection and ensures the temperature control accuracy of the solution board. At the same time, since the insulating layer 1 of the heating layer and the temperature measuring layer 4 are stacked, the temperature measuring layer 4 can measure the temperature of the entire heating element, overcoming the disadvantage that the traditional solution only measures the temperature of a part of the substrate. And the structural stability has been enhanced. Through the stacking of the heating layer, the insulating layer 1 and the temperature measuring layer 4, and then the surface is glazed and co-fired to form an integral part, which combines the heating efficiency and mechanical strength, and solves the problem that the traditional electric heating material is brittle and easy to break. shortcoming.
优选的,绝缘层1的厚度小于或等于0.1毫米,使得绝缘层1具有更好的热传递效果,进而能够精确的测量整个发热元件的温度。Preferably, the thickness of the insulating layer 1 is less than or equal to 0.1 mm, so that the insulating layer 1 has better heat transfer effect, so that the temperature of the entire heating element can be accurately measured.
优选的,绝缘层1由具有电绝缘性能和导热性能的材料制成。既能保证测温层4的测量,又能电绝缘隔离发热层2和测温层4。Preferably, the insulating layer 1 is made of a material with electrical insulating properties and thermal conductivity. It can not only ensure the measurement of the temperature measuring layer 4, but also electrically insulate and isolate the heating layer 2 and the temperature measuring layer 4.
优选的,测温层4包括硬质基体,硬质基体表层附着有温度电阻变化系数的涂层。硬质基体能够提高强度,避免发热元件断裂,保证稳定性。Preferably, the temperature measuring layer 4 includes a hard substrate, and the surface layer of the hard substrate is attached with a coating with a coefficient of temperature resistance variation. The hard substrate can improve the strength, avoid the breakage of the heating element, and ensure the stability.
优选的,硬质基体采用具有导热性能的硬质材料制成。特别的,硬质基体由氧化锆或金属材料制成。Preferably, the hard substrate is made of a hard material with thermal conductivity. In particular, the hard matrix is made of zirconia or metallic material.
请参照图4,当发热层2具有多个时,发热层2上设有至少一个导电凸柱203,绝缘层1和测温层4设有供导电凸柱203伸入的通孔401,相邻发热层2通过导电凸柱203接触电连接形成通电回路。可以理解的,通孔401与导电凸柱203电绝缘。优选的,发热面与导电凸柱203垂直,即发热面与通电回路垂直,可以通过增加导电凸柱203的数量和/或者改变其位置分布,来改变热量分布和改变阻值,实现分段加热,设计灵活且不增加材料成本。简单的,可以相邻的两个导电凸柱203相接触形成电连接,也可以其中一个发热层2设置导电凸柱203,相邻的发热层2设置于导电凸柱203相适配的导电盲孔。Referring to FIG. 4, when there are multiple heating layers 2, at least one conductive bump 203 is provided on the heating layer 2, and the insulating layer 1 and the temperature measuring layer 4 are provided with through holes 401 through which the conductive bumps 203 extend. The adjacent heating layer 2 is electrically connected through the conductive bumps 203 to form an electrical circuit. It can be understood that the through holes 401 are electrically insulated from the conductive bumps 203 . Preferably, the heating surface is perpendicular to the conductive bumps 203, that is, the heating surface is perpendicular to the energization loop. By increasing the number of conductive bumps 203 and/or changing their positional distribution, the heat distribution and resistance can be changed to achieve segmented heating. , the design is flexible and does not increase the material cost. Simply, two adjacent conductive bumps 203 can be in contact to form an electrical connection, or one of the heating layers 2 can be provided with conductive bumps 203, and the adjacent heat-generating layer 2 can be set on a conductive blind matched with the conductive bumps 203. hole.
请参照图3至图5,发热层2包括第一发热层201和第二发热层202,绝缘层1包括第一绝缘层101和第二绝缘层102,第一发热层201、第一绝缘层101、测温层4、第二绝缘层102和第二发热层202依次层叠,第一发热层201和第二发热层202通过导电凸柱203形成通电回路,第一发热层201和第二发热层202上分别设有一个电极。3 to 5, the heating layer 2 includes a first heating layer 201 and a second heating layer 202, the insulating layer 1 includes a first insulating layer 101 and a second insulating layer 102, the first heating layer 201, the first insulating layer 101. The temperature measuring layer 4, the second insulating layer 102 and the second heating layer 202 are stacked in sequence. The first heating layer 201 and the second heating layer 202 form an electrical circuit through the conductive bumps 203, and the first heating layer 201 and the second heating layer 201. An electrode is provided on each of the layers 202 .
发热层2设置有两个,分别位于整个发热单元的最外层两面,形成双面发热,可以无需区分正反面使用。There are two heating layers 2, which are respectively located on both sides of the outermost layer of the entire heating unit to form double-sided heating, which can be used without distinguishing the front and back sides.
一般的,发热单元的插入端为尖端,一般呈三角形,特别的,测温层4远离插入端的尾端设有一凸块,凸块上设有凹槽,绝缘层1和发热层2设有与凹槽相适配的尾部。一般的,发热层2的降阻段设置于尾端。Generally, the insertion end of the heating unit is a tip, generally in the shape of a triangle. In particular, the rear end of the temperature measuring layer 4 away from the insertion end is provided with a bump, the bump is provided with a groove, and the insulating layer 1 and the heating layer 2 are provided with The grooves fit the tail. Generally, the resistance reducing section of the heating layer 2 is arranged at the rear end.
综上所述,本发明提供的另一种发热元件,发热层2利用本身性能整体发热,面发热,大大提高了发热元件表面温度的均匀性和有效导热面积,升温效率也高;发热层2和测温层4之间设置绝缘层,可以兼顾发热效率和控温精度,测温层4可以测量整个发热元件的温度,克服了传统方案仅测量部分基体温度的缺点;通过表层上釉共烧一体成型,结构稳定性得到了增强,结合了发热效率与机械强度,解决了传统电热材料脆性大易折断的缺点。To sum up, in another heating element provided by the present invention, the heating layer 2 utilizes its own performance to generate heat as a whole, and the surface generates heat, which greatly improves the uniformity of the surface temperature of the heating element and the effective heat conduction area, and the heating efficiency is also high; The insulating layer is arranged between the temperature measuring layer 4, which can take into account the heating efficiency and temperature control accuracy. The temperature measuring layer 4 can measure the temperature of the entire heating element, which overcomes the disadvantage of only measuring the temperature of part of the substrate in the traditional scheme; It is integrally formed, the structural stability has been enhanced, and the heating efficiency and mechanical strength are combined, which solves the shortcomings of traditional electric heating materials that are brittle and easy to break.
与此同时,本发明还提供了一种雾化装置,雾化装置包括本发明任一实施例提供的发热元件。At the same time, the present invention also provides an atomizing device, and the atomizing device includes the heating element provided in any embodiment of the present invention.
作为一项优选,雾化装置包括雾化单元、控制单元和供电单元,雾化单元包括壳体、烟仓和发热元件,烟仓设置于壳体内部,发热元件位于所述烟仓内。使用时将烟支放入烟仓中,烟支接受来自发热元件上的热量而雾化,发热元件上的发热层与烟支的接触范围较大,因此雾化时更加均匀,更加高效。Preferably, the atomizing device includes an atomizing unit, a control unit and a power supply unit, the atomizing unit includes a housing, a smoke chamber and a heating element, the smoke chamber is arranged inside the housing, and the heating element is located in the smoke chamber. When in use, the cigarettes are put into the cigarette bin, and the cigarettes are atomized by receiving the heat from the heating element. The contact range between the heating layer on the heating element and the cigarettes is larger, so the atomization is more uniform and more efficient.
雾化单元与控制单元电连接,控制单元用于实现雾化单元的开启、关闭以及工作效率。供电单元与控制单元电连接,为雾化装置工作提供电能。The atomizing unit is electrically connected with the control unit, and the control unit is used to realize the opening, closing and working efficiency of the atomizing unit. The power supply unit is electrically connected with the control unit, and provides electrical energy for the operation of the atomizing device.
控制单元还与测温组件或测温层连接,以实时监控发热单元的温度,及根据实时温度进行有效调节温度,避免温度过高或温度过低的现象。同时,控制单元还可以根据烟支的类型以及不用用户的抽吸习惯匹配不同的控温曲线,精准控制各个阶段的发热元件的温度,更能满足多样的需求,同时能够有效节约电能。The control unit is also connected with the temperature measuring component or the temperature measuring layer to monitor the temperature of the heating unit in real time, and effectively adjust the temperature according to the real-time temperature to avoid the phenomenon of excessively high or low temperature. At the same time, the control unit can also match different temperature control curves according to the type of cigarettes and the smoking habits of different users, and accurately control the temperature of the heating elements at each stage, which can better meet various needs and can effectively save electricity.
综上所述,本发明提供的发热元件及雾化装置,绝缘层上设置有发热层,发热层连接于第一电极和第二电极,第一电极和第二电极用于连接供电电源,发热层用于加热烟支。绝缘层包括高温区域,高温区域与烟支接触,发热层设置于高温区域内,发热层的面积占高温区域面积至少60%以上,可以增加烟支的加热效率和雾化效率,使吸食者获得较佳的体验。与发热层对应的位置还设置有测温组件或测温层,可以对发热层的工作效率进行监测,及时反馈并调节发热层的工作性能。To sum up, in the heating element and the atomizing device provided by the present invention, a heating layer is provided on the insulating layer, and the heating layer is connected to the first electrode and the second electrode, and the first electrode and the second electrode are used for connecting the power supply to generate heat. Layers are used to heat the cigarettes. The insulating layer includes a high temperature area, the high temperature area is in contact with the cigarette, the heating layer is arranged in the high temperature area, and the area of the heating layer accounts for at least 60% of the area of the high temperature area, which can increase the heating efficiency and atomization efficiency of the cigarette, so that smokers can get better experience. The position corresponding to the heating layer is also provided with a temperature measuring component or a temperature measuring layer, which can monitor the working efficiency of the heating layer, and timely feedback and adjust the working performance of the heating layer.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (22)

  1. 一种发热元件,其特征在于,包括绝缘层和发热层,所述绝缘层包括高温区域,所述发热层设置于所述绝缘层的高温区域处,所述发热层的面积至少为所述高温区域面积的60%。A heating element is characterized in that it includes an insulating layer and a heating layer, the insulating layer includes a high temperature area, the heating layer is arranged at the high temperature area of the insulating layer, and the area of the heating layer is at least the high temperature area. 60% of the area.
  2. 如权利要求1所述的发热元件,其特征在于,所述发热元件的宽度至少占烟支宽度的70%。The heating element according to claim 1, wherein the width of the heating element accounts for at least 70% of the width of the cigarette.
  3. 如权利要求1所述的发热元件,其特征在于,所述发热层为带状结构,所述带状结构与所述绝缘层的形状相适配。The heating element according to claim 1, wherein the heating layer is a strip-shaped structure, and the strip-shaped structure is adapted to the shape of the insulating layer.
  4. 如权利要求1所述的发热元件,其特征在于,所述绝缘体上设有用于与供电电源连接的第一电极和第二电极,所述发热层与所述第一电极和所述第二电极连接。The heating element according to claim 1, wherein the insulator is provided with a first electrode and a second electrode for connecting with a power supply, and the heating layer is connected to the first electrode and the second electrode. connect.
  5. 如权利要求4所述的发热元件,其特征在于,所述第一电极包括连接的第一导电部和第二导电部,所述第一导电部与所述发热元件连接,所述第二导电部用于与供电电源连接;The heating element according to claim 4, wherein the first electrode comprises a connected first conductive portion and a second conductive portion, the first conductive portion is connected to the heating element, and the second conductive portion is connected to the heating element. The part is used to connect with the power supply;
    所述第二导电部的宽度小于所述第一导电部,所述第一导电部和所述第二导电部构成凸台结构,所述第二电极设置于所述绝缘层上所述凸台结构未覆盖的空白处。The width of the second conductive portion is smaller than that of the first conductive portion, the first conductive portion and the second conductive portion form a boss structure, and the second electrode is arranged on the boss on the insulating layer Whitespace not covered by the structure.
  6. 如权利要求1所述的发热元件,其特征在于,所述发热元件还包括测温组件,所述测温组件设置于所述绝缘层内且与所述发热层相对应,所述测温组件用于检测所述发热层的温度。The heating element according to claim 1, characterized in that, the heating element further comprises a temperature measuring component, the temperature measuring component is disposed in the insulating layer and corresponds to the heating layer, and the temperature measuring component for detecting the temperature of the heat generating layer.
  7. 如权利要求6所述的发热元件,其特征在于,所述测温组件包括热敏电阻丝、第一测温电极和第二测温电极;The heating element according to claim 6, wherein the temperature measuring assembly comprises a thermistor wire, a first temperature measuring electrode and a second temperature measuring electrode;
    所述热敏电阻丝的两端分别连接于所述第一测温电极和所述第二测温电极,所述热敏电阻丝与所述发热层的位置相对应。Both ends of the thermistor wire are respectively connected to the first temperature measuring electrode and the second temperature measuring electrode, and the thermistor wire corresponds to the position of the heating layer.
  8. 如权利要求7所述的发热元件,其特征在于,所述热敏电阻丝构成弯曲往复结构,所述弯曲往复结构与所述发热层的位置相对应。The heating element according to claim 7, wherein the thermistor wire forms a curved reciprocating structure, and the curved reciprocating structure corresponds to the position of the heating layer.
  9. 如权利要求1所述的发热元件,其特征在于,所述发热层由发热基材制成,所述发热基材由导热材料和导电材料复合而成通过通电自身发热。The heating element according to claim 1, characterized in that, the heating layer is made of a heating substrate, and the heating substrate is composed of a thermally conductive material and a conductive material to generate heat by being energized.
  10. 如权利要求9所述的发热元件,其特征在于,所述发热基材由碳化硅、二硅化钼、铬酸镧、二氧化锡、氧化锆或晶体硅的一种或多种与导电率高的金属或合金的颗粒混合而成。The heating element according to claim 9, wherein the heating substrate is made of one or more of silicon carbide, molybdenum disilicide, lanthanum chromate, tin dioxide, zirconium oxide or crystalline silicon with high electrical conductivity A mixture of particles of metal or alloy.
  11. 如权利要求9所述的发热元件,其特征在于,所述发热层上设置有降阻段,所述降阻段的阻值低于所述发热基材的阻值。The heating element according to claim 9, wherein a resistance reducing section is arranged on the heating layer, and the resistance value of the resistance reducing section is lower than the resistance value of the heating substrate.
  12. 如权利要求9所述的发热元件,其特征在于,所述发热元件还包括测温层,所述测温层、所述绝缘层和所述发热层依次层叠设置,所述测温层用于检测所述发热层的温度。The heating element according to claim 9, characterized in that, the heating element further comprises a temperature measuring layer, the temperature measuring layer, the insulating layer and the heating layer are stacked in sequence, and the temperature measuring layer is used for The temperature of the heat generating layer is detected.
  13. 如权利要求12所述的发热元件,其特征在于,所述测温层、所述绝缘层和所述发热层通过表层上釉共烧一体成型。The heating element according to claim 12, wherein the temperature measuring layer, the insulating layer and the heating layer are integrally formed by co-firing with surface glazing.
  14. 如权利要求12所述的发热元件,其特征在于,所述绝缘层的厚度小于或等于0.1毫米。The heating element according to claim 12, wherein the thickness of the insulating layer is less than or equal to 0.1 mm.
  15. 如权利要求12所述的发热元件,其特征在于,所述绝缘层由具有电绝缘性能和导热性能的材料制成。The heating element according to claim 12, wherein the insulating layer is made of a material having electrical insulating properties and thermal conductivity.
  16. 如权利要求12所述的发热元件,其特征在于,所述测温层包括硬质基体,所述硬质基体表层附着有温度电阻变化系数的涂层。The heating element according to claim 12, wherein the temperature measuring layer comprises a hard substrate, and the surface layer of the hard substrate is attached with a coating with a coefficient of temperature resistance variation.
  17. 如权利要求16所述的发热元件,其特征在于,所述硬质基体由氧化锆或金属材料制成。The heating element according to claim 16, wherein the hard base is made of zirconia or a metal material.
  18. 如权利要求12所述的发热元件,其特征在于,所述发热层包括第一发热层和第二发热层,所述绝缘层包括第一绝缘层和第二绝缘层,所述第一发热层、所述第一绝缘层、所述测温层、所述第二绝缘层和所述第二发热层依次层叠,所述第一发热层和所述第二发热层形成通电回路。The heating element according to claim 12, wherein the heating layer comprises a first heating layer and a second heating layer, the insulating layer comprises a first insulating layer and a second insulating layer, and the first heating layer , The first insulating layer, the temperature measuring layer, the second insulating layer and the second heating layer are stacked in sequence, and the first heating layer and the second heating layer form an electrical circuit.
  19. 如权利要求18所述的发热元件,其特征在于,所述第一绝缘层、所述测温层和所述第二绝缘层设有对齐的通孔,所述第一发热层和所述第二发热层之间通过穿设在所述通孔内的导电凸柱连接,所述第一发热层和所述第二发热层通过所述导电凸柱接触电连接形成通电回路。The heating element according to claim 18, wherein the first insulating layer, the temperature measuring layer and the second insulating layer are provided with aligned through holes, and the first heating layer and the second insulating layer are provided with aligned through holes. The two heat-generating layers are connected by conductive bumps pierced through the through holes, and the first heat-generating layer and the second heat-generating layer are electrically connected through the conductive bumps to form an electrical circuit.
  20. 一种发热元件,其特征在于,包括至少一层发热层,所述发热层由发热基材制成,所述发热基材由导热材料和导电材料复合而成通过通电自身发热。A heating element is characterized in that it includes at least one heating layer, the heating layer is made of a heating base material, and the heating base material is made of a composite of a thermally conductive material and a conductive material to generate heat by being energized.
  21. 一种雾化装置,其特征在于,所述雾化装置包括权利要求1-20任一项所述的发热元件。An atomizing device, characterized in that, the atomizing device comprises the heating element according to any one of claims 1-20.
  22. 如权利要求21所述的雾化装置,其特征在于,所述雾化装置还包括雾化单元、控制单元和供电单元;The atomizing device of claim 21, wherein the atomizing device further comprises an atomizing unit, a control unit and a power supply unit;
    所述雾化单元包括壳体、设置于所述壳体内的烟仓和所述发热元件,所述雾化单元与所述控制单元电连接,所述控制单元与所述供电单元电连接。The atomizing unit includes a housing, a smoke chamber and the heating element arranged in the housing, the atomizing unit is electrically connected with the control unit, and the control unit is electrically connected with the power supply unit.
PCT/CN2021/098419 2020-10-30 2021-06-04 Heating element and atomization device WO2022088681A1 (en)

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CN202011192587.2A CN112351518A (en) 2020-10-30 2020-10-30 Heating body
CN202110227270.6A CN112931951A (en) 2021-03-01 2021-03-01 Heating element and atomizing device
CN202110227270.6 2021-03-01

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CN112205682A (en) * 2020-11-07 2021-01-12 松湖神健科技(东莞)有限公司 Carbon nanofiber membrane rapid heating electronic cigarette heating pipe
CN112351518A (en) * 2020-10-30 2021-02-09 深圳市基克纳科技有限公司 Heating body

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Publication number Priority date Publication date Assignee Title
CN2483930Y (en) * 2001-03-27 2002-03-27 萧焯尧 Ceramic heater
CN205624481U (en) * 2016-04-27 2016-10-12 深圳市合元科技有限公司 Pottery heat -generating body and electron smog spinning disk atomiser with temperature control function
CN208228305U (en) * 2018-01-16 2018-12-14 东莞市国研电热材料有限公司 A kind of electronic cigarette sheet ceramic heating element with temperature control resistance
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CN112351518A (en) * 2020-10-30 2021-02-09 深圳市基克纳科技有限公司 Heating body
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