CN109123805B - Smoke curing tool and metal-based electric heating element thereof - Google Patents

Smoke curing tool and metal-based electric heating element thereof Download PDF

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Publication number
CN109123805B
CN109123805B CN201811110088.7A CN201811110088A CN109123805B CN 109123805 B CN109123805 B CN 109123805B CN 201811110088 A CN201811110088 A CN 201811110088A CN 109123805 B CN109123805 B CN 109123805B
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heating element
metal
electric heating
based electric
sheet
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CN201811110088.7A
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CN109123805A (en
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周宏明
张蛟
肖俊杰
伍婷婷
秦先志
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Shenzhen Smoore Technology Ltd
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Shenzhen Smoore Technology Ltd
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Priority to CN201811110088.7A priority Critical patent/CN109123805B/en
Priority to CN202110915525.8A priority patent/CN113712277B/en
Publication of CN109123805A publication Critical patent/CN109123805A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors

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Abstract

The invention relates to a roasting smoking set and a metal-based electric heating element thereof, wherein the metal-based electric heating element comprises a sheet-shaped base material made of metal or alloy material, an insulating layer covering the sheet-shaped base material and a conductive path arranged on the outer side of the insulating layer, and the conductive path generates heat after being electrified. Because the sheet base material made of metal has good toughness, the sheet base material can resist long-term high temperature and mechanical impact, and has good heat conduction, so that the integral temperature of the heating part is uniform.

Description

Smoke curing tool and metal-based electric heating element thereof
Technical Field
The invention relates to a cigarette substitute, in particular to a smoking set and a metal-based electric heating element thereof.
Background
The heating sheet of the low-temperature cigarette generally adopts a ceramic substrate, and the ceramic substrate has the following problems in the use process:
1. the ceramic substrate has poor toughness (< 10MPam 1/2) and is easy to break under long-term high temperature and mechanical impact (such as impact during smoke loading);
2. the heat conductivity coefficient of part of the ceramic is low (such as zirconia, the heat conductivity coefficient is 3-5 w/m.k), the heating area of the heating plate is unevenly distributed, and the temperature distribution diagram of the ceramic heating plate (made of zirconia) after the heating cigarette is thermally stabilized is shown in figure 7).
3. The heating rod has over concentrated heat, so that scorched flavor is easily generated, and the taste is influenced.
Disclosure of Invention
The invention aims to provide an improved smoking set and a metal-based electric heating element thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: the metal-based electric heating element for constructing the smoking set comprises a sheet-shaped substrate made of metal or alloy material, an insulating layer covering the sheet-shaped substrate and a conductive path arranged on the outer side of the insulating layer, wherein the conductive path generates heat after being electrified.
Preferably, the sheet-shaped base material is made of stainless steel or titanium alloy materials and is formed by punch forming or wire cutting.
Preferably, one end of the web is provided with a pointed tip to facilitate insertion of the cigarette.
Preferably, the insulating layer is formed by covering the surface of the sheet-like substrate with glass paste containing silicon oxide, calcium oxide, and aluminum oxide and then sintering the glass paste.
Preferably, the insulating layer is coated onto the sheet-like substrate by means of spraying or printing.
Preferably, the conductive path is located on the insulating layer on one side, and both sides of the sheet substrate are covered with the insulating layer.
Preferably, the conductive path is a conductive layer formed on the insulating layer by physical vapor deposition or electroplating or printing.
Preferably, the conductive path includes a heating resistor and two conductive electrodes electrically connected to the heating resistor, the heating resistor and the conductive electrodes are arranged along the length direction of the sheet substrate, and the conductive electrodes are connected to an external circuit.
Preferably, the heating resistor is formed by printing and sintering any one of silver-palladium resistor paste, ruthenium-palladium resistor paste, platinum paste and nickel-based paste.
Preferably, the conductive electrode is formed by printing silver-based paste and then sintering.
Preferably, the heating element further comprises a lead wire connected to the conductive path, the lead wire being led out.
Preferably, the lead is connected with the conductive electrode by means of high-temperature brazing of silver-copper solder or pure silver solder or nickel solder under the protective atmosphere of 600-1100 ℃; or the like, or, alternatively,
the lead wire is connected to the conductive electrode by soldering with a high-temperature solder paste.
Preferably, the heating element further comprises an insulating layer covering the conductive path.
Preferably, the isolation layer is a glaze layer formed by firing a glass glaze, and the isolation layer covers both sides of the sheet-shaped substrate.
A smoking article includes the metal-based electric heating element.
The implementation of the smoking set and the metal-based electric heating element thereof has the following beneficial effects: because the sheet base material made of metal has good toughness, the sheet base material can resist long-term high temperature and mechanical impact, and has good heat conduction, so that the integral temperature of the heating part is uniform.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic cross-sectional view of a heating element of a curing smoking article according to an embodiment of the present invention inserted into a cartridge carrying tobacco rods;
FIG. 2 is a schematic view of the construction of the heating assembly of the present invention;
FIG. 3 is a schematic cross-sectional view of the heating element of FIG. 1;
FIG. 4 is an exploded view of the various layers of the heating assembly of the present invention;
FIG. 5 is a temperature field profile for heating a cigarette when the sheet substrate is metal;
FIG. 6 is a schematic view of the heat generating member of FIG. 2 when the width thereof is gradually changed;
FIG. 7 is a temperature field distribution diagram when a cigarette is heated when the heating member is made of zirconia.
Detailed Description
For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
As shown in FIGS. 1 and 2, the smoking article of the preferred embodiment of the present invention comprises a cylindrical body 1 and a heating unit 2, wherein the heating unit 2 comprises a heating element 21, a lead wire 22 and a mounting base 23.
As shown in fig. 1 to 3, the heating member 21 is a sheet-like member, and is inserted into the pipe 1 so as to be detachable. The heating element 21 comprises a first end A and a second end B which are opposite in the length direction, the first end A is arranged to extend outwards, and the heating element 21 can be inserted into the smoke tube 1 of the smoking set through the first end A.
The heating member 21 includes a first side C and a second side D opposite to each other in the width direction, and the first side C and the second side D are respectively provided with relief portions 211 for gradually reducing the thickness of the heating member 21 in the width direction toward the edges. The central line of the heating element 21 is positioned in the middle of the chimney 1, and the distance from the two opposite sides of the width direction of the heating element 21 to the inner wall surface of the chimney 1 is equivalent.
The both sides limit of heating member 21 attenuate gradually, and when heating member 21 inserted cigarette 3, can slow down the both sides limit of heating member 21 to tobacco pressure, can let the tobacco on the both sides limit that dodges the portion 211 and correspond not receive big extrusion compression, alleviate side tip tobacco pressure, promote tobacco atomization efficiency. The avoiding part 211 can also present smooth transition to prevent the tobacco from being bonded on the side end face of the heating piece.
The heating member 21 includes two opposite first sides E and second sides F in the thickness direction, and the avoiding portion 211 includes chamfers provided at the edges of the first sides E and the second sides F corresponding to the first sides C and chamfers provided at the edges of the first sides E and the second sides F corresponding to the second sides D.
The chamfer includes bevel angle or fillet, and first side E, the second side F edge on first limit C are provided with the chamfer respectively, and first side E, the second side F edge on second limit D are provided with the chamfer respectively, and the portion 211 of dodging on first limit C, second limit D will add the first limit C of heat member 21, second limit D formation fillet limit or closed angle limit.
In other embodiments, the relief portion 211 may be a chamfer provided only on the edge of the first side E or the second side F corresponding to the first side C, and a chamfer provided only on the edge of the first side E or the second side F corresponding to the second side D, so that the first side C and the second side are formed into a sharp edge, which facilitates one-time stamping.
The avoidance parts 211 on the two opposite sides are in smooth transition, or are polished smoothly, or are glazed, so that the tobacco can be effectively prevented from being bonded on the side edges, and the tobacco overstock is relieved.
Referring to fig. 4, the heating member 21 includes a metal sheet-like substrate 212, an insulating layer 213 covering the metal sheet-like substrate 212, and a conductive path 214 disposed outside the insulating layer 213, the lead 22 is connected to the conductive path 214, the lead 22 is led out, and the conductive path 214 generates heat to atomize the tobacco after the lead 22 is electrically connected to the conductive path 214.
Preferably, the substrate of the heating element 21 is made of metal or alloy, and the sheet substrate 212 may be made of general metal such as stainless steel or titanium alloy, preferably stainless steel, such as 430 and 304 stainless steel. The web 212, which is typically 0.2-0.8mm thick, is formed by stamping or wire cutting at a relatively low cost. The upper relief portion 211 of the metal sheet-like base material 212 can be formed by stamping, thereby further saving the cost. The length, width and other dimensions of the heating element 21 are matched with the diameter and length of the cigarette matched with the heating element, which is beneficial to the sufficient heating of the tobacco.
Adopt metal material's sheet substrate 212 as the main part of heating member 21, it has high toughness to can prevent effectively that heating member 21 from appearing the fracture under mechanical shock such as long-term high temperature and dress cigarette, the good heat conductivility of metal material's sheet substrate 212 has guaranteed the homogeneity of piece surface temperature that generates heat simultaneously, is favorable to heating the not cigarette that burns and obtains the taste of preferred.
As shown in fig. 5 and 7, steady-state simulation experiments show that in the same temperature field, the area of the stainless steel is larger than 215 degrees around the ceramic heating sheet such as zirconia, so that the atomization efficiency is higher and the mouthfeel is better.
Preferably, the first end a of the web 212 is provided with a pointed tip 215 facilitating the insertion of the rod 3, the pointed tip 215 guiding the insertion of the heating element 21 and reducing the resistance to insertion.
In order to meet the process requirement of printing the conductive path 214 on the sheet-like substrate 212, the sheet-like substrate 212 includes a flat surface (not shown) between the relief portions 211 at two opposite sides of the heat generating sheet, and the conductive path 214 is printed and formed in the flat surface area. The relief portions 211 are disposed outward from two opposite sides in the width direction of the flat surface.
The insulating layer 213 is formed by covering the surface of the substrate 212 with a glass paste containing silicon oxide, calcium oxide, and aluminum oxide and then sintering at 400-1000 deg.C, and the insulating layer 213 can prevent short circuit between the substrate 212 and the conductive via 214 due to the conductivity of the substrate 212 made of metal or alloy.
The insulating layer 213 is coated on the sheet-like substrate 212 by spraying or printing, and the thickness of the insulating layer 213 can be designed according to the requirement of the withstand voltage between the conductive path 214 and the sheet-like substrate 212, and the thickness of the insulating layer 213 is generally less than 0.1 mm.
In order to prevent the metal sheet substrate 212 from being oxidized during high temperature use, both sides of the sheet substrate 212 are preferably covered with the insulating layer 213. The conductive paths 214 are formed on the insulating layer 213 on one side, the insulating layer 213 may be formed only on one side of the sheet-like substrate 212 for the conductive paths 214, and the insulating layer 213 may be eliminated when the substrate of the heating member 21 is made of a non-metallic non-conductive material.
The conductive path 214 functions as a resistance heater, and may be a conductive layer formed on the insulating layer 213 by physical vapor deposition, or plating or printing.
Preferably, the conductive path 214 includes a heating resistor 2141 and an electrical connection portion electrically connected to the heating resistor 2141, the heating resistor 2141 and the electrical connection portion are arranged along the length direction of the substrate 212, and the conductive electrode 2142 is connected to an external circuit. Preferably, the electrical connection portion includes two conductive electrodes 2142 electrically connected to the heat-generating resistor 2141.
The lead 22 is connected to the conductive electrode 2142 and led out along one end of the heating element 21 away from the heating resistor 2141 in the length direction, that is, the heating resistor 2141 and the conductive electrode 2142 are arranged from the first end a to the second end B, and the lead 22 is led out from the second end B.
The heating resistor 2141 may be formed by printing any one of silver-palladium resistor paste, ruthenium-palladium resistor paste, platinum paste, and nickel-based paste, and then sintering the printed paste. The pattern of the heating resistor 2141 can be flexibly set, and a suitable resistance value required for the heating element 21 can be obtained by matching the characteristics of the paste and the thickness of the heating resistor 2141, and the resistance value of the heating element 21 is generally between 0.3 and 2.0 Ω; the firing resistor 2141 is generally less than 0.1mm thick, preferably less than 20um thick. The conductive electrode 2142 is formed by printing silver-based paste having a relatively low resistivity and then sintering the printed paste.
When the lead 22 is electrified with an external power supply, the heating resistor 2141 can be electrified to heat, and the lead 22 can be connected with the conductive electrode 2142 in a high-temperature soldering manner under the protective atmosphere of 600-; the lead 22 is connected to the conductive electrode 2142 by soldering with a high temperature solder paste at a use temperature of greater than 300 c.
Since the metal sheet substrate 212 has better thermal conductivity, in order to prevent heat loss, the through hole 2122 is disposed in a length direction section of the sheet substrate 212 where the conductive electrode 2142 is located, and the through hole 2122 can isolate heat, thereby reducing heat transferred to the second end B.
Due to the lower temperature of the corresponding section of the conductive electrode 2142, the tobacco is not sufficiently atomized, where the tobacco shred may store and absorb a certain amount of tobacco tar, thereby preventing or reducing the leakage of tobacco tar therefrom.
The section corresponding to the heating resistor 2141 with the heating element 21 inserted into the tobacco and the section corresponding to the conductive electrode 2142 have a large temperature gradient, the temperature of the section corresponding to the conductive electrode 2142 is relatively low, the heat dissipation is small, and the effective utilization of energy is facilitated.
In order to isolate the heating resistor 2141 from the outside air and further improve the life and stability thereof, the heating element 21 further includes an isolation layer 216 covering the outside of the conductive path 214.
The spacer layer 216 is a layer of glaze fired from a glass glaze and typically has a thickness of less than 0.1 mm. The web 212 is covered on both sides with a release layer 216. The glaze layer makes the surface of the heating element 21 smooth and has smaller roughness, reduces the adhesion of smoke spots and tobacco tar after the tobacco is baked and is convenient to scrub. In other embodiments, the isolation layer 216 may cover only the side of the conductive via 214.
Preferably, as shown in fig. 6, in order to facilitate the insertion of the heating element 21 into the cigarette 3, the width from the first end a to the second end B of the heating element 21 gradually widens, so that the heating element 21 is in a sword shape, the first end a is narrow, and in combination with the thinning structure of the avoiding portion 211, the resistance when the heating element 21 is inserted is small, thereby facilitating the insertion and effectively reducing the tobacco gathered on the side edge of the heating element 21; the widening of heating member bottom is favorable to increasing heating member 21's intensity, prevents that a lot of plug cigarette from leading to the heating member rupture.
Generally, the angle between the widthwise opposite sides of the cusp 215 is greater than the angle between the widthwise opposite sides of the second end B of the heating element 21. In other embodiments, the heating member 21 may also have a triangular shape.
As shown in fig. 2, the mounting seat 23 is disposed on the second end B of the heating member 21, i.e. on the end of the heating member 21 from which the lead 22 is led out, and is disposed on the electrical connection portion. In other embodiments, the mounting base 23 may be a separate component that is separately mounted to the heating member 21.
The prong 215 is located at one end of the heating element 21 away from the mounting seat 23, the mounting seat 23 and the prong 215 are respectively located at two opposite ends of the heating element 21, and after the one end of the prong 215 of the heating element 21 is inserted into the cigarette tube 1, the mounting seat 23 will abut against the outer end of the cigarette tube 1 to limit the insertion depth of the heating element 21.
Since the through hole 2122 is formed in the length-direction section of the sheet-like substrate 212 where the conductive electrode 2142 is located, heat transfer to the second end B is reduced, and the over-temperature of the mounting seat 23 can be prevented.
Since no heating region is disposed between the end portion of the second end B where the mounting seat 23 is located and the conductive electrode 2142, the possibility of generating harmful gas is reduced, the material selection range of the mounting seat 23 is wider, and the cost is reduced. Usually, the mounting seat is injection molded by high molecular polymer, and commonly used materials include polyetheretherketone, high temperature nylon, and the like.
It is to be understood that the above-described respective technical features may be used in any combination without limitation.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (16)

1. A metal-based electric heating element for cooking smoking articles, comprising a mounting base (23) which is sleeved on one end of the heating element (21); the heating element (21) comprises a first end (A) and a second end (B) which are opposite in the length direction; the heating element (21) comprises a sheet-shaped substrate (212) made of metal or alloy material, an insulating layer (213) covering the sheet-shaped substrate (212), and a conductive path (214) arranged outside the insulating layer (213); the conductive path (214) generates heat after being electrified; the conductive path (214) comprises a heating resistor (2141) and a conductive electrode (2142) electrically connected with the heating resistor (2141), and the conductive electrode (2142) is connected with an external circuit and arranged from the first end (A) to the second end (B); the mounting seat (23) is mounted between the conductive electrode (2142) and the second end (B); the conductive electrode (2142) is provided with a through hole (2122) in a length direction section of the sheet-shaped substrate (212).
2. The metal-based electric heating element according to claim 1, characterized in that the heat generating resistor (2141), the conductive electrode (2142) are arranged along the length direction of the sheet-like substrate (212).
3. The metal-based electric heating element according to claim 1, characterized in that the heating element (21) includes two opposite first sides (C) and second sides (D) in the width direction, the first sides (C) and the second sides (D) are respectively provided with relief portions (211) for gradually reducing the thickness of the heating element (21) toward the edges in the width direction, and the width of the heating element (21) is gradually widened from the first end (a) to the second end (B).
4. The metal-based electric heating element according to claim 3, characterized in that the relief (211) transitions smoothly; the heating element (21) comprises a first side (E) and a second side (F) which are opposite in the thickness direction, and the avoidance part (211) comprises chamfers arranged on the edges of the first side (E) and the second side (F) corresponding to the first edge (C) and chamfers arranged on the edges of the first side (E) and the second side (F) corresponding to the second edge (D); the sheet-shaped base material (212) is made of stainless steel or titanium alloy materials and is formed by punch forming or linear cutting.
5. The metal-based electric heating element according to claim 1, characterized in that said first end (a) of said sheet-like substrate (212) is provided with a pointed tip (215) facilitating the insertion of a cigarette (3).
6. The metal-based electric heating element according to claim 1, characterized in that the insulating layer (213) is formed by covering a surface of the sheet-like base material (212) with a glass paste containing silicon oxide, calcium oxide, and aluminum oxide and then sintering.
7. The metal-based electric heating element according to claim 6, characterized in that the insulating layer (213) is coated onto the sheet-like substrate (212) by means of spraying or printing.
8. The metal-based electric heating element according to claim 6, characterized in that the electrically conductive path (214) is located on the insulating layer (213) on one side, and both sides of the sheet-like substrate (212) are covered with the insulating layer (213).
9. The metal-based electric heating element according to claim 1, characterized in that the electrically conductive path (214) is an electrically conductive layer formed on the insulating layer (213) by physical vapor deposition or electroplating or printing.
10. The metal-based electric heating element according to any one of claims 1 to 9, characterized in that the heating resistor (2141) is formed by sintering after printing using any one of silver-palladium resistor paste, ruthenium-palladium resistor paste, platinum paste, nickel-based paste.
11. The metal-based electric heating element according to any one of claims 1 to 9, characterized in that the conductive electrode (2142) is formed by printing silver-based paste and then sintering.
12. The metal-based electric heating element according to any one of claims 1 to 9, characterized in that the heating element (21) further comprises a lead (22) connected to the conductive via (214), the lead (22) being connected to the conductive electrode (2142) and leading out from the second end (B).
13. The metal-based electric heating element according to claim 12, characterized in that the lead (22) is connected to the conductive electrode (2142) by means of a silver-copper solder or a pure silver solder or a nickel solder by high-temperature soldering in a protective atmosphere of 600-1100 ℃; or the like, or, alternatively,
the lead (22) is connected to the conductive electrode (2142) by soldering with a high temperature solder paste.
14. The metal-based electric heating element according to claim 1, characterized in that the heating element (21) further comprises an insulating layer (216) covering the outside of the conductive path (214).
15. The metal-based electric heating element according to claim 14, characterized in that said insulating layer (216) is a glaze layer formed by firing a glass glaze, and said sheet-like substrate (212) is covered with said insulating layer (216) on both sides.
16. A smoking article comprising a metal-based electric heating element according to any one of claims 1 to 15.
CN201811110088.7A 2018-09-21 2018-09-21 Smoke curing tool and metal-based electric heating element thereof Active CN109123805B (en)

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CN201811110088.7A CN109123805B (en) 2018-09-21 2018-09-21 Smoke curing tool and metal-based electric heating element thereof
CN202110915525.8A CN113712277B (en) 2018-09-21 2018-09-21 Baking smoking set and heating assembly thereof

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CN113712277A (en) * 2018-09-21 2021-11-30 深圳麦克韦尔科技有限公司 Tobacco curing tool and heating assembly thereof
CN113712277B (en) * 2018-09-21 2024-03-01 深圳麦克韦尔科技有限公司 Baking smoking set and heating assembly thereof

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