CN108451046A - A kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette - Google Patents

A kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette Download PDF

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Publication number
CN108451046A
CN108451046A CN201810385727.4A CN201810385727A CN108451046A CN 108451046 A CN108451046 A CN 108451046A CN 201810385727 A CN201810385727 A CN 201810385727A CN 108451046 A CN108451046 A CN 108451046A
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CN
China
Prior art keywords
layer
electron cigarette
heating
tubular electron
heating layer
Prior art date
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Pending
Application number
CN201810385727.4A
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Chinese (zh)
Inventor
张志斌
任希
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou Li De Inkel Electronics Technology Co Ltd
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Zhuzhou Li De Inkel Electronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhuzhou Li De Inkel Electronics Technology Co Ltd filed Critical Zhuzhou Li De Inkel Electronics Technology Co Ltd
Priority to CN201810385727.4A priority Critical patent/CN108451046A/en
Publication of CN108451046A publication Critical patent/CN108451046A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible

Abstract

This application discloses a kind of tubular electron cigarette heaters, including metal tube, and the insulating layer including being covered in outer surface of metal pipe;It is covered in insulating layer, the heating layer for heating metal pipe;It is covered in the protective layer of heating layer;Heating layer is drawn by lead outside protective layer.Tubular electron cigarette heater provided herein, by the way that insulating layer is arranged in outer surface of metal pipe, and setting passes through thick film circuit heating layer made of resistance slurry sintering on the insulating layer, since thick film circuit integral thickness is very thin, and insulating layer is attached to by high temperature sintering, therefore thick film circuit heating layer can treat as a part for tubular electron cigarette heater tube wall, having the advantages such as fever is rapid, power density is high, so that its electric conversion efficiency is relatively high, energy consumption is reduced.The application additionally provides a kind of preparation method and electronic cigarette of tubular electron cigarette heater simultaneously, has above-mentioned advantageous effect.

Description

A kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette
Technical field
This application involves electronic cigarette field, more particularly to a kind of tubular electron cigarette heater and preparation method thereof and electronics Cigarette.
Background technology
The cry of raising with people to conventional cigarette recognizing dangers, tobacco control is also increasingly surging, and in addition in recent years Electronic technology is advanced by leaps and bounds, and electronic cigarette just comes into being, and wherein low-temperature bake type electronic cigarette has been increasingly becoming new trend. The core component of electronic cigarette is electronic cigarette heater, as shown in Figure 1, the heater of tubular electron smoke product currently on the market is more Using the structure around heating wire outside metal tube clad, by the way that smoke grenade or cigarette core to be put into pipe and be heated to it, however, in order to It prevents heating wire short-circuit, one layer of insulating materials that can be resistant to certain temperature must be coated between metal tube surface and heating wire, And heated by heating wire, thermocontact area is comparatively smaller, causes the efficiency of heating surface of heater relatively low, fever response speed The defects of degree is also relatively slow, increases energy consumption, and there are temperature acquisitions with control difficulty, power attenuation.
Therefore, the efficiency of heating surface and fever response speed for how promoting electronic cigarette heater are that those skilled in the art are current The technical issues that need to address.
Invention content
The purpose of the application is to provide a kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette, for promoting electricity The efficiency of heating surface of sub- cigarette heater.
In order to solve the above technical problems, the application provides a kind of tubular electron cigarette heater, including metal tube, and packet It includes:
It is covered in the insulating layer of the outer surface of metal pipe;
It is covered in the insulating layer, the heating layer for heating the metal tube;Wherein, the heating layer specifically by Thick film circuit heating layer made of resistance slurry sintering;
It is covered in the protective layer of the heating layer;
The heating layer is drawn by lead outside the protective layer.
Optionally, the insulating layer is specially polyimide insulative layer.
Optionally, the lead is welded in the heating layer by silver-based high-temperature electric conduction solder.
Optionally, the temperature-coefficient of electrical resistance of the resistance slurry is preset resistance temperature coefficient.
Optionally, further include being connected to the lead, for according to the preset resistance temperature coefficient and the heating layer Resistance value calculate heating temperature processor.
Optionally, further include being connected to the lead, the power supply for powering for the heating layer.
Optionally, the power supply is specially lithium battery.
Optionally, further include being connected to the lithium battery, the charging port for connecting power cord.
Optionally, further include being connected to the lithium battery, the indicator light for showing the electric quantity of lithium battery state.
The application also provides a kind of preparation method of tubular electron cigarette heater, including:
Dielectric slurry is printed in the outer surface of metal tube, and drying sintering is carried out to make to the dielectric slurry Standby insulating layer;
Drying sintering is carried out to prepare hair in the outer surface printed resistor slurry of the insulating layer, and to the resistance slurry Thermosphere;
In the outer surface of heating layer printing protection dielectric paste, and drying sintering is carried out to the protection dielectric paste To prepare protective layer;
Lead is connected to the heating layer, and the lead is drawn outside the protective layer.
The application also provides a kind of electronic cigarette, which includes tubular electron cigarette heating as described in any one of the above embodiments Device.
A kind of tubular electron cigarette heater provided herein, including metal tube, and including being covered in outside metal tube The insulating layer on surface;It is covered in insulating layer, the heating layer for heating metal pipe;Wherein, heating layer is starched specifically by resistance Thick film circuit heating layer made of material sintering;It is covered in the protective layer of heating layer;Heating layer is drawn by lead outside protective layer.
Tubular electron cigarette heater provided herein by the way that insulating layer is arranged in outer surface of metal pipe, and is insulating Thick film circuit heating layer made of setting is sintered by resistance slurry on layer, since thick film circuit integral thickness is very thin, and It is attached to insulating layer by high temperature sintering, is combined closely with insulating layer, therefore thick film circuit heating layer can be treated as pipe A part for shape electronic cigarette heater tube wall, have fever is rapid, power density is high, thermal capacity is low, be easy small integrated, The advantage of strong shock resistance so that its electric conversion efficiency is relatively high, reduces energy consumption, solves the heating of conditional electronic cigarette The problem that the device thermal efficiency is low, response speed is slow.The application additionally provides a kind of preparation side of tubular electron cigarette heater simultaneously Method and electronic cigarette have above-mentioned advantageous effect, and details are not described herein.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this The embodiment of application for those of ordinary skill in the art without creative efforts, can also basis The attached drawing of offer obtains other attached drawings.
Fig. 1 is a kind of structural schematic diagram of electronic cigarette heater in the prior art;
A kind of diagrammatic cross-section for tubular electron cigarette heater that Fig. 2 is provided by the embodiment of the present application;
A kind of positive structure schematic for tubular electron cigarette heater that Fig. 3 is provided by the embodiment of the present application;
A kind of structure schematic diagram for tubular electron cigarette heater that Fig. 4 is provided by the embodiment of the present application;
The structural schematic diagram for another tubular electron cigarette heater that Fig. 5 is provided by the embodiment of the present application;
A kind of flow chart of the preparation method for tubular electron cigarette heater that Fig. 6 is provided by the embodiment of the present application.
Specific implementation mode
The core of the application is to provide a kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette, for promoting electricity The efficiency of heating surface of sub- cigarette heater.
To keep the purpose, technical scheme and advantage of the embodiment of the present application clearer, below in conjunction with the embodiment of the present application In attached drawing, technical solutions in the embodiments of the present application is clearly and completely described, it is clear that described embodiment is Some embodiments of the present application, instead of all the embodiments.Based on the embodiment in the application, those of ordinary skill in the art The every other embodiment obtained without making creative work, shall fall in the protection scope of this application.
It please refers to Fig.2, a kind of tubular electron cigarette heater that Fig. 3 and Fig. 4, Fig. 2 are provided by the embodiment of the present application cuts open Face schematic diagram;A kind of positive structure schematic for tubular electron cigarette heater that Fig. 3 is provided by the embodiment of the present application;Fig. 4 is A kind of structure schematic diagram for tubular electron cigarette heater that the embodiment of the present application is provided.
As shown in Fig. 2, the tubular electron cigarette heater may include metal tube 101, and including being covered in metal tube 101 The insulating layer 102 of outer surface;It is covered in insulating layer 102, the heating layer 103 for heating metal pipe 101;Wherein, heating layer 103 Thick film circuit heating layer made of being sintered specifically by resistance slurry;It is covered in the protective layer 104 of heating layer 103;Heating layer 103 are drawn by lead 105 outside protective layer 104.
The heater of tubular electron smoke product currently on the market mostly uses the outer structure around heating wire of metal tube clad, deposits It is low in the efficiency of heating surface, the problems such as fever response speed is slow, this application provides a kind of tubular electron cigarette heater, for solving State problem;
The outer surface of metal tube 101 is provided with insulating layer 102, and its object is to prevent metal tube 101 straight with heating layer 103 It contacts and heating layer 103 is caused short-circuit conditions occur, while preventing water or other liquid from directly being contacted with metal tube 101, lead Metal tube 101 is caused to corrode;Further, insulating layer mentioned herein is specifically as follows rubber insulation or plastic insulating layer, Can be polyimide insulative layer, the application is not specifically limited this;Polyimides mentioned herein is that comprehensive performance is best One of high-molecular organic material, temperature range -200~300 DEG C are used for a long time up to 400 DEG C or more in high temperature resistant, without apparent molten Point has high insulating property;
Heating layer 103 is provided on insulating layer 102, the heating layer 103 is thick made of being sintered specifically by resistance slurry Film circuit heating layer is attached to insulating layer 102 since thick film circuit integral thickness is very thin, and by high temperature sintering so that Heating layer 103 is combined closely with insulating layer 102, therefore heating layer 103 can be treated as tubular electron cigarette heater tube wall A part, relative to the heating wire heater of conditional electronic cigarette, thick film circuit heating layer has that fever is rapid, power density pole The advantages such as high, thermal capacity is low, easy small integrated, strong shock resistance so that its electric conversion efficiency is relatively high, can Reduce energy consumption;
Resistance slurry mentioned herein is the basic material for manufacturing thick film element, resistance slurry as a kind of new material, It is much excellent in traditional circuit equipment (such as heating wire, electrothermal tube), have the characteristics that it is environmentally friendly, efficient and energy saving, moreover, resistance The temperature-coefficient of electrical resistance of slurry can be adjusted according to demand;
Wherein, thick film circuit is one kind of integrated circuit, refers to leading resistance, inductance, capacitance, semiconductor element and interconnection Line is by processes such as printing, firing and welding, and the manufactured circuit unit with certain function, the application are previously mentioned on substrate Thick film circuit be dinger thickness film heating circuit, temperature-coefficient of electrical resistance (temperature coefficient of resistance Abbreviation TCR) indicate resistance when temperature changes 1 degree, the opposite variation of resistance value, unit be ppm/ DEG C (i.e. 10E (- 6)/DEG C), Different materials has different resistivity, and different temperature can also make the resistivity of identical material change, in material supply section On, usually reflect that the resistance of material is affected by temperature degree with the temperature coefficient of resistance;
Optionally, the heating temperature of heating wire is detected based on additional temperature measurement circuit is needed in the prior art, occupied Space is big and measurement error is larger, and the temperature-coefficient of electrical resistance of resistance slurry mentioned herein is specifically as follows preset resistance temperature system Number so that user can determine current heating temperature according to the resistance value of heating layer 103, occupy little space and error compared with It is small;
Optionally, the spill or rectangle, square that the shape of the heating layer 103 can be as shown in Figures 3 and 4 Or other shapes;
Optionally, heating layer 103 is also designed to multizone, multistage figure, to realize tubular electron cigarette heater It is segmented multizone or partial temperature control;
103 peripheral hardware matcoveredn 104 (being not drawn into Fig. 3 and Fig. 4) of heating layer, its object is to protect heating layer 103 not By outside water or other liquid corrosions, while playing insulating effect and prevent short-circuit conditions occur because of external environment;Further , which may be specifically rubber insulation, plastic insulating layer or polyimide insulative layer;
Heating layer 103 draws protective layer 104 by lead 105, and the other end of lead 105 can be connected to power supply or control Circuit, for control instruction to be powered or sent for heating layer 103;
Optionally, lead 105 specifically can be directly connected to heating layer 103, can also pass through silver-based high-temperature electric conduction solder It is welded in heating layer 103.
When being heated to cigarette core or smoke grenade using a kind of tubular electron cigarette heater provided herein, first will Cigarette core or smoke grenade are put into metal tube 101, are then powered for heating layer 103, and the heat that heating layer 103 generates after being powered passes through exhausted Edge layer 102 and metal tube 101 heat cigarette core or smoke grenade, complete entire heating process.
Based on the above-mentioned technical proposal, a kind of tubular electron cigarette heater provided herein, by metal tube appearance Thick film circuit heating layer made of insulating layer is arranged in face, and setting is sintered by resistance slurry on the insulating layer, due to thick film electricity Road integral thickness is very thin, and is attached to insulating layer by high temperature sintering, is combined closely with insulating layer, therefore thick film electricity Road heating layer can be treated as a part for tubular electron cigarette heater tube wall, have that fever is rapid, power density is high, thermal capacitance Measure low, easy small integrated, the advantage of strong shock resistance so that its electric conversion efficiency is relatively high, reduces energy consumption, Solve the problems, such as that the conditional electronic cigarette heater thermal efficiency is low, response speed is slow.
Based on above-described embodiment, referring to FIG. 5, Fig. 5 is added by another tubular electron cigarette that the embodiment of the present application provides The structural schematic diagram of hot device.
(metal tube 101, protective layer 104 and lead 105 are not drawn into Fig. 5) as shown in Figure 5, the tubular electron cigarette heater Can also include being connected to lead 105, for calculating heating temperature according to the temperature-coefficient of electrical resistance and resistance value of heating layer 103 Processor 106;Further, which can be also used for according between the heating temperature and the nebulization efficiency of tobacco tar Relationship determines optimal heating temperature;Further, which can also include being connected to processor 106, using In the lattice lcd module for showing current heating temperature;
The tubular electron cigarette heater can also include being connected to lead 105, the power supply for powering for heating layer 103; Further, which is specifically as follows lead-acid accumulator or lithium battery 107, due to lithium battery have storage energy density it is high, The advantages that service life is long, adaptable is more easy to realize the micromation of electronic cigarette heater;Optionally, which adds Hot device can also include being connected to lithium battery 107, the charging port 108 for connecting power cord, pass through power cord pair to realize Lithium battery 107 charges;Optionally, which can also include being connected to lithium battery 107, for showing The indicator light 109 of 107 state of charge of lithium battery, indicator light flickers when such as 107 low battery of lithium battery, and indicator light is normal when fully charged It is bright, to improve user-friendliness.
Based on above-described embodiment, the embodiment of the present application also provides a kind of electronic cigarette, which includes above-described embodiment Any one of them tubular electron cigarette heater;
Optionally, the electronic cigarette can also include cigarette core and cigarette holder, wherein:
Cigarette core is located in the pipe of tubular electron cigarette heater;
Cigarette holder is connect with tubular electron cigarette heater;
When the electronic cigarette is worked, cigarette core or smoke grenade are put into the metal tube of tubular electron cigarette heater first, Then it is the heating layer power supply of tubular electron cigarette heater, the heat that heating layer generates after being powered passes through insulating layer and metal tube pair Cigarette core or smoke grenade are heated, and entire heating process is completed.
Since the embodiment of electronic cigarette rest part is corresponded with the embodiment of tubular electron cigarette heater section, The embodiment of electronic cigarette rest part refers to the description of the embodiment of tubular electron cigarette heater section, wouldn't repeat here.
Based on above-described embodiment, the embodiment of the present application also provides a kind of preparation methods of tubular electron cigarette heater, ask With reference to figure 6, a kind of flow chart of the preparation method for tubular electron cigarette heater that Fig. 6 is provided by the embodiment of the present application.
It specifically comprises the following steps:
S101:Metal tube outer surface print dielectric slurry, and to dielectric slurry carry out drying sintering with Prepare insulating layer;
S102:Drying sintering is carried out to prepare fever in the outer surface printed resistor slurry of insulating layer, and to resistance slurry Layer;
S103:Heating layer outer surface printing protection dielectric paste, and to protection dielectric paste carry out drying sintering with Prepare protective layer;
S104:Lead is connected to heating layer, and lead is drawn outside protective layer.
Optionally, printing technology mentioned herein is specifically as follows silk-screen printing technique or electroplating technology;
Optionally, high temperature brazing technique can be used and carry out welding lead, i.e., smear silver-based between resistance heating layer and lead High-temperature electric conduction solder is sintered 15-30min by 800-900 DEG C of temperature, ultimately forms good electrical connection and is bonded and has higher Mechanical strength.
Each embodiment is described by the way of progressive in specification, the highlights of each of the examples are with other realities Apply the difference of example, just to refer each other for identical similar portion between each embodiment.For device disclosed in embodiment Speech, since it is corresponded to the methods disclosed in the examples, so description is fairly simple, related place is referring to method part illustration .
Professional further appreciates that, unit described in conjunction with the examples disclosed in the embodiments of the present disclosure And algorithm steps, can be realized with electronic hardware, computer software, or a combination of the two, in order to clearly demonstrate hardware and The interchangeability of software generally describes each exemplary composition and step according to function in the above description.These Function is implemented in hardware or software actually, depends on the specific application and design constraint of technical solution.Profession Technical staff can use different methods to achieve the described function each specific application, but this realization is not answered Think to exceed scope of the present application.
A kind of tubular electron cigarette heater provided herein and preparation method thereof and electronic cigarette have been carried out in detail above It is thin to introduce.Specific examples are used herein to illustrate the principle and implementation manner of the present application, and above example is said It is bright to be merely used to help understand the present processes and its core concept.It should be pointed out that for the ordinary skill of the art For personnel, under the premise of not departing from the application principle, can also to the application, some improvement and modification can also be carried out, these improvement It is also fallen into the application scope of the claims with modification.
It should also be noted that, in the present specification, relational terms such as first and second and the like be used merely to by One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant meaning Covering non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only that A little elements, but also include other elements that are not explicitly listed, or further include for this process, method, article or The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", is not arranged Except there is also other identical elements in the process, method, article or apparatus that includes the element.

Claims (10)

1. a kind of tubular electron cigarette heater, including metal tube, which is characterized in that including:
It is covered in the insulating layer of the outer surface of metal pipe;
It is covered in the insulating layer, the heating layer for heating the metal tube;Wherein, the heating layer is specifically by resistance Thick film circuit heating layer made of slurry sintering;
It is covered in the protective layer of the heating layer;
The heating layer is drawn by lead outside the protective layer.
2. tubular electron cigarette heater according to claim 1, which is characterized in that the insulating layer is specially polyimides Insulating layer.
3. tubular electron cigarette heater according to claim 1, which is characterized in that the lead passes through silver-based high-temperature electric conduction Solder is welded in the heating layer.
4. according to claim 1-3 any one of them tubular electron cigarette heaters, which is characterized in that further include be connected to it is described Lead, the processor for calculating heating temperature according to the temperature-coefficient of electrical resistance and resistance value of the heating layer.
5. tubular electron cigarette heater according to claim 1, which is characterized in that further include being connected to the lead, use In the power supply powered for the heating layer.
6. tubular electron cigarette heater according to claim 5, which is characterized in that the power supply is specially lithium battery.
7. tubular electron cigarette heater according to claim 6, which is characterized in that further include be connected to the lithium battery, Charging port for connecting power cord.
8. tubular electron cigarette heater according to claim 6, which is characterized in that further include be connected to the lithium battery, Indicator light for showing the electric quantity of lithium battery state.
9. a kind of preparation method of tubular electron cigarette heater, which is characterized in that including:
Dielectric slurry is printed in the outer surface of metal tube, and drying sintering is carried out to prepare absolutely to the dielectric slurry Edge layer;
Drying sintering is carried out to prepare fever in the outer surface printed resistor slurry of the insulating layer, and to the resistance slurry Layer;
Drying sintering is carried out to make in the outer surface of heating layer printing protection dielectric paste, and to the protection dielectric paste Standby protective layer;
Lead is connected to the heating layer, and the lead is drawn outside the protective layer.
10. a kind of electronic cigarette, which is characterized in that including such as claim 1-8 any one of them tubular electron cigarette heater.
CN201810385727.4A 2018-04-26 2018-04-26 A kind of tubular electron cigarette heater and preparation method thereof and electronic cigarette Pending CN108451046A (en)

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Application Number Priority Date Filing Date Title
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CN109619683A (en) * 2018-12-13 2019-04-16 株洲利德英可电子科技有限公司 A kind of liquid smoke oil type electronic cigarette heater and electronic cigarette
CN110063524A (en) * 2019-05-15 2019-07-30 日照众邦电子有限公司 For the heat generating component of electronic cigarette and its preparation process of heat-generating pipe
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WO2020151597A1 (en) * 2019-01-26 2020-07-30 深圳市合元科技有限公司 Cigarette heating assembly and electric heating smoking device
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CN113397228A (en) * 2021-07-07 2021-09-17 株洲利德英可电子科技有限公司 Electronic cigarette heating pipe, manufacturing method thereof and electronic cigarette
CN113424998A (en) * 2021-07-23 2021-09-24 张立强 Electric heater and electron cigarette
WO2023155507A1 (en) * 2022-02-18 2023-08-24 比亚迪精密制造有限公司 Heater and atomization device

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CN109123805B (en) * 2018-09-21 2021-09-07 深圳麦克韦尔科技有限公司 Smoke curing tool and metal-based electric heating element thereof
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