WO2022088246A1 - 一种激光清洗光路 - Google Patents

一种激光清洗光路 Download PDF

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Publication number
WO2022088246A1
WO2022088246A1 PCT/CN2020/127703 CN2020127703W WO2022088246A1 WO 2022088246 A1 WO2022088246 A1 WO 2022088246A1 CN 2020127703 W CN2020127703 W CN 2020127703W WO 2022088246 A1 WO2022088246 A1 WO 2022088246A1
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Prior art keywords
laser cleaning
light
laser
optical path
casing
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PCT/CN2020/127703
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English (en)
French (fr)
Inventor
袁和平
陈水宣
洪昭斌
马林
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厦门理工学院
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Publication of WO2022088246A1 publication Critical patent/WO2022088246A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/18Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
    • G02B7/182Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
    • G02B7/1821Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors for rotating or oscillating mirrors

Definitions

  • the invention relates to the technical field of laser cleaning, more particularly, to a laser cleaning optical path.
  • laser cleaning can be used not only to clean organic pollutants, but also to clean inorganic substances, including metal rust, metal particles, dust, etc.
  • An environmentally friendly way of cleaning is an environmentally friendly way of cleaning.
  • Existing laser cleaning usually uses a focused spot. After aligning the object to be cleaned with the linear spot, the two-position plane cleaning of the object to be cleaned can be realized. If other areas of the plane need to be cleaned, the object to be cleaned needs to be moved. or linear light spot, and the linear light spot is usually presented in the form of a focal point, so that in the process of scanning movement, it moves in a "zigzag" shape. Due to the influence of the light spot or the moving speed of the object to be cleaned, the linear light spot The large spacing between switches results in residual contamination on its surface, which affects the cleaning effect.
  • the purpose of the present invention is to provide a laser cleaning optical path, which can form a surface light spot and increase the laser coverage area after laser cleaning and focusing, so as to reduce the spacing error and avoid pollution during the process of switching regions It has the advantage of improving its laser cleaning effect.
  • the present invention provides the following technical solutions:
  • a laser cleaning optical path comprising a plurality of shells spliced with each other and a laser cleaning beam arranged in the shell, an adjusting member for adjusting the light-emitting angle of the laser cleaning beam is arranged at the light-emitting end of the shell, and a plurality of said The casings are sequentially spliced in the direction of the X-axis or the Y-axis, and after splicing, each of the laser cleaning beams converges on the same plane and is arranged next to each other.
  • a collimating mirror and a focusing mirror are sequentially arranged in the casing along the transmission direction of the laser cleaning beam, one side of the focusing mirror is hinged on the inner side wall of the casing through a rotating shaft, and the axial direction of the rotating shaft is the same as that of the casing.
  • the transmission directions of the laser cleaning beams are perpendicular to each other, and the inner side wall of the housing is provided with a receiving groove for accommodating the focusing mirror, the rotating shaft is connected with a rotating member for driving the rotation, and the rotating shaft rotates At the same time, it drives the focusing mirror to be rotated into the accommodating groove or the light-emitting end of the casing.
  • the rotating member is configured as a rotating cylinder, and the output shaft of the rotating cylinder is connected with the rotating shaft.
  • the adjusting member includes a reflecting mirror disposed at the light-emitting end of the casing and a deflection motor disposed in the casing, and the output end of the deflection motor is connected with the reflecting mirror.
  • the reflector is connected to the deflection motor through a mounting seat, and a lens sheet for forming the laser into a linear beam is provided on the side of the mounting seat away from the light-emitting surface of the reflector, and the lens sheet is positioned on the side of the reflector.
  • a lens sheet for forming the laser into a linear beam is provided on the side of the mounting seat away from the light-emitting surface of the reflector, and the lens sheet is positioned on the side of the reflector.
  • the mounting seat is provided with a shading plate at both ends of the linear beam, the shading plate is slidably arranged on the mounting seat, and the shading plate is in contact with the light-emitting surface of the lens sheet, and the installation
  • the seat is provided with a linear moving mechanism for driving the shading plate to slide along the extending direction of the linear beam.
  • the linear moving mechanism includes a lead screw connected to two light-shielding plates and a lead screw motor connected with the lead screw, and the lead screw is respectively provided with two thread threads with opposite thread directions from the midpoint to the two ends. , the shading plate is threadedly connected with the thread.
  • the light-shielding plate includes a light-shielding body and sliding blocks arranged on both sides of the light-shielding body, the sliding blocks are located on both sides of the lens sheet, and the mounting seat is provided with a moving groove for the sliding block to slide, and the wire The rod thread is provided through the two slider blocks of the two visors.
  • a positioning seat and a positioning groove are respectively provided on the symmetrical outer side walls of the casing, the positioning seat is positioned and inserted into the positioning groove, and a magnetic attraction structure is passed between the positioning seat and the groove wall of the positioning groove Magnetic positioning settings.
  • the cross section of the casing is set to be square.
  • the present invention has the following advantages compared with the prior art:
  • the shells that can be spliced to each other along the X-axis or Y-axis in sequence multiple laser cleaning beams can be formed.
  • the laser cleaning beams are made close to each other to form a surface-shaped spot, which improves the laser cleaning and focusing efficiency.
  • the laser covers the area, so that in the process of switching areas, the spacing error is reduced, and contaminants are avoided, which has the advantage of improving its laser cleaning effect;
  • the focusing mirror is driven by the rotating part to rotate, and the focusing mirror can be selected according to the cleaning needs.
  • the laser is weak, and the thin impurities of the workpiece are cleaned slightly and slowly, which can avoid damage to the substrate of the workpiece, and does not use focusing
  • the laser coverage is large, which can increase the coverage area of a single laser cleaning beam.
  • it is convenient, fast and efficient to clean, avoid pollutant residues, and has the advantage of improving its laser cleaning effect;
  • the reflected laser cleaning beam can form a linear beam on the surface of the workpiece, so that when multiple laser beams converge in sequence, the coverage area of the surface beam spot can be increased, so that in the process of switching areas , reducing the spacing error and avoiding the residue of pollutants, which has the advantage of improving its laser cleaning effect;
  • the surface light spot formed by splicing can form irregular patterns, so as to adapt to the use of the workpiece surface under different working conditions and meet various working conditions. Cleaning needs, improve the scope of cleaning and cleaning effect;
  • Fig. 1 is the structural schematic diagram of laser cleaning optical path
  • Figure 2 is a schematic top view of several shells after splicing
  • FIG. 3 is a cross-sectional schematic view of the internal structure of a single housing
  • FIG. 4 is a schematic cross-sectional view of a part of the structure in which the mounting seat and the shading plate are matched.
  • the laser cleaning optical path will be further described with reference to FIGS. 1 to 4 .
  • a laser cleaning optical path includes a shell 1 that has just been spliced to each other and a laser cleaning beam 2 arranged in the shell 1.
  • the cross section of the shell 1 is set to be square, that is, it is formed into a square body, It can be spliced along the front, back, left and right, and several shells 1 are spliced in turn in the X-axis or Y-axis direction, so that according to the cleaning surface requirements of the workpiece to be cleaned, they can be spliced in sequence to cover the width direction of the cleaning surface.
  • the housing 1 moves along the length of the cleaning surface without forming a "zigzag" movement, reducing the occurrence of spot switching, that is, no spacing error, avoiding contaminant residues, and having the advantage of improving its laser cleaning effect.
  • a positioning seat 13 and a positioning groove 14 are respectively provided on the symmetrical outer side walls of the casing 1.
  • the casing 1 is square and has four surfaces, so that the two symmetrical surfaces are symmetrical
  • the positioning seat 13 and the positioning groove 14 are set so as to be spliced and used on any surface of the housing 1 , so that the range of the housing 1 with a corresponding shape can be configured to cover the surface of the workpiece to be cleaned.
  • the area to be cleaned can be uniformly differentiated first to determine the shape of the separate area, and then the shell 1 assembly corresponding to the shape of the small area can be spliced for use. After cleaning one differentiated small area, it is directly transferred to the next one.
  • the positioning seat 13 is positioned and inserted into the positioning groove 14, and is positioned and positioned by a magnetic attraction structure between the positioning seat 13 and the groove wall of the positioning groove 14, and the cross-sections of the positioning seat 13 and the positioning groove 14 are both set It is trapezoidal, so as to avoid horizontal disengagement after the two are inserted in the vertical direction.
  • a metal magnetic sheet is set on the bottom surface of the positioning seat 13 close to the positioning groove 14, and a magnetic attraction block is set at the bottom of the positioning groove 14, so that after the positioning seat 13 is inserted into the positioning groove 14, the magnetic attraction block and the metal magnetic block can be used.
  • the magnetic force of the magnetic sheet locates and mates the two, and when disassembling, it is only necessary to apply force to separate the two, thereby facilitating the splicing and use of several shells 1 and improving the convenience of operation and use.
  • an adjusting member 3 for adjusting the light-emitting angle of the laser cleaning beam 2 is provided at the light-emitting end of the housing 1 .
  • the adjusting member 3 is used to adjust each laser Cleaning beam 2, so that each laser cleaning beam 2 converges on the same plane and is placed next to each other, thereby forming a surface spot, improving the coverage of laser cleaning beam 2, and reducing displacement during the process of moving along the length of the cleaning surface
  • the difference in spacing improves the cleaning effect, and the laser cleaning beam 2 covers a large area, which can improve the cleaning efficiency, reduce the cleaning frequency of area switching, further shorten the spacing error, and improve the cleaning effect.
  • the adjusting member 3 includes a reflecting mirror 31 disposed at the light output end of the casing 1 and a deflection motor 32 disposed in the casing 1.
  • the output end of the deflection motor 32 is connected to the reflecting mirror 31 to facilitate adjustment of reflection The reflection angle of the mirror 31.
  • the reflector 31 is connected to the deflection motor 32 through the mounting seat 33. When the deflection motor 32 drives the mounting seat 33 to move, the reflector 31 can be driven to switch the angle, which is convenient to quickly adjust the reflection angle for use.
  • a lens sheet 7 for forming the laser into a linear beam is provided on the side of the mounting seat 33 away from the light-emitting surface of the reflector 31 . It is made of Powell prism, so as to provide a linear cleaning laser for use, so that by splicing a small number of shells 1, a laser cleaning beam 2 with a large coverage can be formed, which is convenient to use and saves costs. For different surfaces to be cleaned, the required length of the linear laser is different.
  • the shading plate 8 is provided on the mounting seat 33 at both ends of the linear beam, and the shading plate 8 is slidably arranged on the mounting seat 33 , and the shading plate 8 is in contact with the light-emitting surface of the lens sheet 7, the mounting seat 33 is provided with a linear movement mechanism 9 for driving the shading plate 8 to slide along the extension direction of the linear beam, and the shading plate 8 is adjusted by the linear movement mechanism 9 on the lens sheet. 7, the shading plate 8 can be used to block both ends of the linear laser, and the length of the linear laser after passing through the lens can be adjusted to meet different needs of cleaning workpieces.
  • a collimating mirror 4 and a focusing mirror 5 are sequentially arranged in the casing 1 along the transmission direction of the laser cleaning beam 2 .
  • the light beam is then focused and used by the focusing mirror 5, so as to facilitate the effective laser cleaning operation.
  • the shaping of the laser cleaning beam 2 is first taken into the housing 1 by a laser generator, collimated by the collimating mirror 4 in the housing 1 to make it parallel, and then focused and shaped by the focusing mirror 5, and then the laser cleaning beam 2 After being reflected by the reflecting mirror 31 to the required angular position, the linear laser is formed by refraction by the lens, so that the linear laser beam is conveniently provided for cleaning operations.
  • the focusing mirror 5 is hinged on the inner wall of the casing 1 through a rotating shaft, the axial direction of the rotating shaft and the transmission direction of the laser cleaning beam 2 are arranged perpendicular to each other, and the inner wall of the casing 1 is provided with a In the accommodating groove 11 for accommodating the focusing mirror 5, the rotating shaft is connected with a rotating member 6 for driving its rotation. When the rotating shaft rotates, the focusing mirror 5 is driven into the accommodating groove 11 or the light-emitting end of the casing 1.
  • the housing 1 is provided with a positioning edge 12 at the position where the focusing mirror 5 is positioned at its light-emitting end, which can facilitate the positioning feedback after the focusing mirror 5 is moved in place, and improve the convenience of use.
  • the rotating member 6 is set as a rotating cylinder, the output shaft of the rotating cylinder is connected with the rotating shaft, and the rotating cylinder is connected and controlled by the controller, so as to facilitate automatic control of the position of the focusing mirror 5 Change, easy to operate and use.
  • the deflection motor 32 and the linear movement mechanism are connected and controlled by the controller, so as to automatically control the angle adjustment of the mirror 31 and the length adjustment of the linear laser, and improve the convenience of operation and use.
  • the linear movement mechanism 9 includes a screw rod 91 connected to the two shading plates 8 and a screw rod motor 92 connected with the screw rod 91 .
  • the screw rod 91 goes from its midpoint to the direction of both ends
  • the light-shielding plate 8 includes a light-shielding body 81 and sliding blocks 82 arranged on both sides of the light-shielding body 81.
  • the sliding blocks 82 are located on both sides of the lens sheet 7, and the mounting seat 33 is provided with a moving groove for the sliding block 82 to slide.
  • the rod 91 is threaded through the sliding blocks 82 of the two shading plates 8, so as to prevent the screw rod 91 from affecting the refraction of the lens, and at the same time, it is convenient for the screw rod 91 to drive the shading plate 8 to move, thereby improving the convenience of adjusting the length of the linear laser. To meet the needs of laser cleaning for a variety of products and improve the cleaning effect.
  • the cleaning process there is no need to switch the area with a "zigzag", and in the process of switching the area, the spacing error is reduced, and the residue of pollutants is avoided, which has the advantage of improving the laser cleaning effect.
  • the surface of the workpiece to be cleaned can be evenly divided into several small areas, then several shells 1 can be spliced, and the length and position of the laser cleaning harness are adjusted so that the The shape and area formed after splicing are consistent with the shape and size of the small area, and it can be cleaned.
  • the cleaning is performed in a small area as a unit, so that the laser cleaning operation is performed in turn, and thus, a surface-shaped light spot can be formed.
  • Cleaning is carried out to increase the laser coverage area after laser cleaning and focusing, and the cleaning is performed in sequence by sub-regions, which can fully cover a single area, so as to reduce the spacing error and avoid contaminant residues during the process of switching areas, which can improve the laser cleaning effect.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Cleaning In General (AREA)
  • Laser Beam Processing (AREA)

Abstract

一种激光清洗光路,涉及激光清洗技术领域,包括若干个相互拼接的壳体(1)以及设于壳体(1)内的激光清洗光束(2),壳体(1)的出光端处设置有用于调整激光清洗光束(2)的出光角度的调节件(3),若干个壳体(1)向X轴或Y轴方向依次拼接,且拼接后,各个激光清洗光束(2)汇聚于同一平面上,且彼此相互紧邻设置。激光清洗光路能够形成面型光斑,提高激光清洗聚焦后的激光覆盖面积,从而在切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点。

Description

一种激光清洗光路 技术领域
本发明涉及激光清洗技术领域,更具体地说,它涉及一种激光清洗光路。
背景技术
激光清洗作为一种环保、高效、高精度、高质量的清洗技术,激光清洗不但可以用来清洗有机的污染物,也可以用来清洗无机物,包括金属的锈蚀、金属微粒、灰尘等,是一种环保的清洗方式。
现有的激光清洗通常采用一聚焦光斑,将待清洗物体与线型光斑对位后,即可实现待清洗物体的二位平面清洗,若需要对平面其他区域进行清洗,则需要移动待清洗物体或线型光斑,而线型光斑通常以一聚焦点形式呈现,从而在扫描移动的过程中,以“之”字形移动,由于光斑或待清洗物体的移动速度的影响,会导致线型光斑的切换之间的间距较大,从而导致其表面残留污染物,影响清洁效果。
发明内容
针对现有技术存在的不足,本发明的目的在于提供一种激光清洗光路,能够形成面型光斑,提高激光清洗聚焦后的激光覆盖面积,从而在切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点。
为实现上述目的,本发明提供了如下技术方案:
一种激光清洗光路,包括若干个相互拼接的壳体以及设于壳体内的激光清洗光束,所述壳体的出光端处设置有用于调整激光清洗光束的出光角度的调节件,若干个所述壳体向X轴或Y轴方向依次拼接,且拼接后,各个所述激光清洗光束汇聚于同一平面上,且彼此相互紧邻设置。
进一步设置:所述壳体内沿激光清洗光束传输方向上依次设置准直镜与聚焦镜,所述聚焦镜的一侧通过转动轴铰接于壳体的内侧壁上,所述转动轴 的轴向与所述激光清洗光束的传输方向相互垂直设置,且所述壳体的内侧壁上设有用于容纳聚焦镜的容纳槽,所述转动轴连接有用于驱动其转动的转动件,所述转动轴转动时带动聚焦镜转入容纳槽或壳体的出光端上。
进一步设置:所述转动件设置为旋转气缸,所述旋转气缸的输出轴与所述转动轴连接。
进一步设置:所述调节件包括转动设于壳体出光端处的反射镜以及设于壳体内的偏转电机,所述偏转电机的输出端与反射镜连接。
进一步设置:所述反射镜通过安装座与偏转电机连接,所述安装座远离反射镜出光表面的一侧上设置有用于将激光形成线状光束的透镜片,所述透镜片对位于反射镜的出光线路设置。
进一步设置:所述安装座上位于线状光束的两端位置处设置有遮光板,所述遮光板滑动设于安装座上,且所述遮光板抵触于透镜片的出光表面上,所述安装座上设有用于驱动遮光板沿线状光束延伸方向滑动的直线移动机构。
进一步设置:所述直线移动机构包括连接于两个遮光板的丝杆以及与丝杆连接的丝杆电机,所述丝杆自其中点向两端的方向分别设置有两段螺纹方向相反的螺纹线,所述遮光板与螺纹线螺纹连接。
进一步设置:所述遮光板包括遮光体以及设于遮光体两侧的滑动块,所述滑动块位于透镜片两侧,且所述安装座上开设有供滑动块滑动的移动槽,所述丝杆螺纹穿设过两个两个遮光板的滑动块设置。
进一步设置:所述壳体对称的外侧壁上分别设置有定位座与定位槽,所述定位座定位插接于定位槽内,且所述定位座与定位槽的槽壁之间通过磁吸结构磁吸定位设置。
进一步设置:所述壳体的横截面设置为方形。
通过采用上述技术方案,本发明相对现有技术相比,具有以下优点:
1、通过可沿X轴或Y轴依次相互拼接的壳体,能够形成多道激光清洗光束,通过调节件调整后,使各个激光清洗光束相互紧邻,形成面型光斑,提高激光清洗聚焦后的激光覆盖面积,从而在切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点;
2、通过转动件驱动聚焦镜转动,能够根据清洗需要选用聚焦镜,不使用聚焦镜时,激光较弱,对工件的较薄的杂质轻微缓慢清理,能够避免损伤工件的基体,且不使用聚焦镜时,激光覆盖范围大,能够提高单个激光清洗光束的覆盖面积,对于微处理过程中,方便快速高效清理,避免污染物残留,具有提高其激光清洗效果的优点;
3、通过透镜片的设置,能将反射的激光清洗光束在工件表面上形成线型光束,从而在多个激光光束紧邻依次汇聚时,提高面型光斑的覆盖面积,从而在切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点;
4、通过设置的遮光板与直线移动机构,方便调整线型激光光束的长短大小,拼接形成的面型光斑能够成型不规则图形,以适应于不同工况的工件表面使用,满足多种工况清洗需求,提高清洗使用范围以及清洗效果;
5、通过定位座与定位槽的配合,方便相邻两个壳体之间的拆装,以便于若干个壳体拼接使用,提高使用的便捷性。
附图说明
图1为激光清洗光路的结构示意图;
图2为若干个壳体拼接后的俯视示意图;
图3为单个壳体内部结构的剖视示意图;
图4为安装座与遮光板配合的部分结构的剖视示意图。
图中:1、壳体;11、容纳槽;12、定位沿;13、定位座;14、定位槽;2、激光清洗光束;3、调节件;31、反射镜;32、偏转电机;33、安装座;4、 准直镜;5、聚焦镜;6、转动件;7、透镜片;8、遮光板;81、遮光体;82、滑动块;9、直线移动机构;91、丝杆;92、丝杆电机。
具体实施方式
参照图1至图4对激光清洗光路做进一步说明。
一种激光清洗光路,如图1所示,包括若刚相互拼接的壳体1以及设于壳体1内的激光清洗光束2,壳体1的横截面设置为方形,即成型为方形体,使其能够沿前后左右进行拼接,若干个壳体1向X轴或Y轴方向依次拼接,从而根据待清洗工件的清洗表面需求,依次拼接,覆盖清洗表面的宽度方向,即可直接通过移动多个壳体1沿清洗表面的长度方向移动,无需形成“之”字形移动,减少出现光斑切换情况,即无间距误差,避免污染物残留,具有提高其激光清洗效果的优点。
如图1和图2所示,在壳体1对称的外侧壁上分别设置有定位座13与定位槽14,壳体1为方形便具有四个表面,由此在两两对称的表面上对称设定定位座13与定位槽14,以便于在壳体1的任意一表面进行拼接使用,从而能够根据工件待清洗表面形状需求,配置对应形状的壳体1范围进行覆盖。其中,可以先对待清洗表面均匀分化区域,以确定分出单独区域的形状,之后拼接对应小区域范围形状的壳体1总成来使用,在一个分化的小区域清洗后,直接转移至下一小区域覆盖即可,减少位移间距差,并提高清洗效率与清洗效果。具体的,定位座13定位插接于定位槽14内,且在定位座13与定位槽14的槽壁之间通过磁吸结构磁吸定位设置,定位座13与定位槽14的横截面均设置为梯形,从而能在二者沿竖直方向插入后避免水平方向脱离。在定位座13靠近定位槽14的底面上设定金属磁性片,在定位槽14的槽底设定磁吸块,从而在定位座13插入定位槽14内后,即可利用磁吸块与金属磁性片的磁性力将二者定位配合,拆卸时,只需施力将二者分开即可,从而方便若干个壳体1的拼接使用,以提高操作使用的便捷性。
如图1和图3所示,其中,在壳体1的出光端处设置有用于调整激光清洗光束2的出光角度的调节件3,在各个壳体1拼接后,利用调节件3调整各个激光清洗光束2,使各个激光清洗光束2汇聚于同一平面上,且彼此相互紧邻设置,从而形成面型光斑,提高激光清洗光束2覆盖范围,使其沿清洗表面长度方向移动的过程中,减少位移间距差,提高清洗效果,且激光清洗光束2覆盖范围大,能够提高清洗效率,减少区域切换清洗频率,进一步缩短间距误差,提高清洗效果。
如图3所示,调节件3包括转动设于壳体1出光端处的反射镜31以及设于壳体1内的偏转电机32,偏转电机32的输出端与反射镜31连接,方便调整反射镜31的反射角度。具体的,反射镜31通过安装座33与偏转电机32连接,在偏转电机32带动安装座33移动时,即可带动反射镜31进行角度的切换,方便快速调整反射角度进行使用。
如图3所示,在安装座33远离反射镜31出光表面的一侧上设置有用于将激光形成线状光束的透镜片7,透镜片7对位于反射镜31的出光线路设置,透镜片7采用鲍威尔棱镜制成,以便于提供线状清洗激光进行使用,从而利用少量的壳体1拼接,即可成型覆盖范围较大的激光清洗光束2,方便使用,节省成本。对于不同的待清洗表面,线状激光所需要的长度大小不同,由此,在安装座33上位于线状光束的两端位置处设置有遮光板8,遮光板8滑动设于安装座33上,且遮光板8抵触于透镜片7的出光表面上,安装座33上设有用于驱动遮光板8沿线状光束延伸方向滑动的直线移动机构9,通过直线移动机构9调整遮光板8在透镜片7上的位置,即可利用遮光板8遮住线状激光两端,调整线状激光经过透镜后的成型的长度大小,满足不同的清洗工件需求。
如图3所示,壳体1内沿激光清洗光束2传输方向上依次设置准直镜4与聚焦镜5,使激光清洗光束2接入壳体1内后,先经过准直镜4形成平行光 束,再通过聚焦镜5聚焦使用,从而便于有效进行激光清洗作业。激光清洗光束2的成型,首先通过激光发生器摄入壳体1内,由壳体1内的准直镜4准直使其平行后,再通过聚焦镜5聚焦成型,之后的激光清洗光束2经过反射镜31反射至所需要的角度位置,再通过透镜折射形成线状激光,从而方便提供线状激光光束进行清洗作业。
如图3所示,对于部分杂质可能需要多次进行激光清洗,若在经过多次激光清洗后,则工件表面残留的杂质变薄,此时利用不聚焦的激光即可清洗完成,以保护工件的基体不受损坏。由此,在聚焦镜5的一侧通过转动轴铰接于壳体1的内侧壁上,转动轴的轴向与激光清洗光束2的传输方向相互垂直设置,且壳体1的内侧壁上设有用于容纳聚焦镜5的容纳槽11,转动轴连接有用于驱动其转动的转动件6,转动轴转动时带动聚焦镜5转入容纳槽11或壳体1的出光端上,若需要聚焦,则将聚焦镜5转入壳体1的出光端上,若无需对焦,则将聚焦镜5转入容纳槽11中,利用准直后的激光通过反射镜31与透镜的配合,直接作用在工件上,从而能够避免对浇薄杂质的清洗时给工件基体带来损伤。其中,壳体1供聚焦镜5定位于其出光端的位置处设置有定位沿12,能够便于聚焦镜5移动到位后的定位反馈,提高使用的便捷性。
如图3所示,为了便于自动化控制,转动件6设置为旋转气缸,旋转气缸的输出轴与转动轴连接,且旋转气缸连接并受控于控制器上,以便于自动化控制聚焦镜5的位置变化,方便操作使用。进一步的,偏转电机32以及直线移动移动机构均连接并受控于控制器上,以便于自动化控制反射镜31的角度调整以及线状激光的长度调整,提高操作使用的便捷性。
如图3和图4所示,具体的,直线移动机构9包括连接于两个遮光板8的丝杆91以及与丝杆91连接的丝杆电机92,丝杆91自其中点向两端的方向分别设置有两段螺纹方向相反的螺纹线,遮光板8与螺纹线螺纹连接,以便于通过一个丝杆91的转动,同步带动两个遮光板8向相互靠近或相互远离的 方向移动,从而方便调整线状激光光束的长度大小,提高调整速率以及便捷性。进一步的,遮光板8包括遮光体81以及设于遮光体81两侧的滑动块82,滑动块82位于透镜片7两侧,且安装座33上开设有供滑动块82滑动的移动槽,丝杆91螺纹穿设过两个遮光板8的滑动块82设置,从而能够避免丝杆91影响透镜的折射,同时又便于丝杆91带动遮光板8移动,提高线状激光长度调整的便捷性,以满足多种产品的激光清洗需求,提高清洗效果。
工作原理:在使用时,对于小型的待清洗工件的清洗,可将若干个壳体1沿同一直线进行拼接,并利用调节件3调整拼接后的线状激光光束,并通过直线移动机构9调整单个线状激光的长度大小,使各个激光清洗光束2首尾衔接并处于同一直线上,使其拼接后的激光清洗光束2不小于待清洗工件的宽度大小;接着以待清洗表面长度大小,依次拼接多条激光清洗光束2,并使其相互紧邻,提高激光清洗光束2的覆盖范围,之后将拼接后的壳体1沿待清洗工件表面的长度方向移动,即可全面对待清洗工件表面进行激光清洗,由此在清洗过程中,无需以“之”字切换区域,且切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点。若对于大型的待清洗工件进行清洗,可先对待清洗工件的待清洗表面进行均匀的区域划分为若干个小区域,接着拼接若干个壳体1,并调整激光清洗线束的长度大小以及位置,使其拼接后成型的形状以及面积与小区域形状以及面积大小一致,即可进行清洗,清洗时以一个小区域为单位依次进行清洗,从而依次全面进行激光清洗作业,由此,能够形成面型光斑进行清洗,提高激光清洗聚焦后的激光覆盖面积,且清洗分区域依次进行,对于单个区域能够全面覆盖,从而在切换区域的过程中,减少间距误差,避免污染物残留,具有提高其激光清洗效果的优点。
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应 当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (10)

  1. 一种激光清洗光路,其特征在于,包括若干个相互拼接的壳体(1)以及设于壳体(1)内的激光清洗光束(2),所述壳体(1)的出光端处设置有用于调整激光清洗光束(2)的出光角度的调节件(3),若干个所述壳体(1)向X轴或Y轴方向依次拼接,且拼接后,各个所述激光清洗光束(2)汇聚于同一平面上,且彼此相互紧邻设置。
  2. 根据权利要求1所述的一种激光清洗光路,其特征在于,所述壳体(1)内沿激光清洗光束(2)传输方向上依次设置准直镜(4)与聚焦镜(5),所述聚焦镜(5)的一侧通过转动轴铰接于壳体(1)的内侧壁上,所述转动轴的轴向与所述激光清洗光束(2)的传输方向相互垂直设置,且所述壳体(1)的内侧壁上设有用于容纳聚焦镜(5)的容纳槽(11),所述转动轴连接有用于驱动其转动的转动件(6),所述转动轴转动时带动聚焦镜(5)转入容纳槽(11)或壳体(1)的出光端上。
  3. 根据权利要求2所述的一种激光清洗光路,其特征在于,所述转动件(6)设置为旋转气缸,所述旋转气缸的输出轴与所述转动轴连接。
  4. 根据权利要求2所述的一种激光清洗光路,其特征在于,所述调节件(3)包括转动设于壳体(1)出光端处的反射镜(31)以及设于壳体(1)内的偏转电机(32),所述偏转电机(32)的输出端与反射镜(31)连接。
  5. 根据权利要求4所述的一种激光清洗光路,其特征在于,所述反射镜(31)通过安装座(33)与偏转电机(32)连接,所述安装座(33)远离反射镜(31)出光表面的一侧上设置有用于将激光形成线状光束的透镜片(7),所述透镜片(7)对位于反射镜(31)的出光线路设置。
  6. 根据权利要求5所述的一种激光清洗光路,其特征在于,所述安装座(33)上位于线状光束的两端位置处设置有遮光板(8),所述遮光板(8)滑动设于安装座(33)上,且所述遮光板(8)抵触于透镜片(7)的出光表面上,所述安装座(33)上设有用于驱动遮光板(8)沿线状光束延伸方向滑动的直 线移动机构(9)。
  7. 根据权利要求6所述的一种激光清洗光路,其特征在于,所述直线移动机构(9)包括连接于两个遮光板(8)的丝杆(91)以及与丝杆(91)连接的丝杆电机(92),所述丝杆(91)自其中点向两端的方向分别设置有两段螺纹方向相反的螺纹线,所述遮光板(8)与螺纹线螺纹连接。
  8. 根据权利要求7所述的一种激光清洗光路,其特征在于,所述遮光板(8)包括遮光体(81)以及设于遮光体(81)两侧的滑动块(82),所述滑动块(82)位于透镜片(7)两侧,且所述安装座(33)上开设有供滑动块(82)滑动的移动槽,所述丝杆(91)螺纹穿设过两个两个遮光板(8)的滑动块(82)设置。
  9. 根据权利要求1所述的一种激光清洗光路,其特征在于,所述壳体(1)对称的外侧壁上分别设置有定位座(13)与定位槽(14),所述定位座(13)定位插接于定位槽(14)内,且所述定位座(13)与定位槽(14)的槽壁之间通过磁吸结构磁吸定位设置。
  10. 根据权利要求9所述的一种激光清洗光路,其特征在于,所述壳体(1)的横截面设置为方形。
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