WO2022077642A1 - 一种坯布生产用洗涤烘干一体机 - Google Patents

一种坯布生产用洗涤烘干一体机 Download PDF

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Publication number
WO2022077642A1
WO2022077642A1 PCT/CN2020/126605 CN2020126605W WO2022077642A1 WO 2022077642 A1 WO2022077642 A1 WO 2022077642A1 CN 2020126605 W CN2020126605 W CN 2020126605W WO 2022077642 A1 WO2022077642 A1 WO 2022077642A1
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Prior art keywords
guide roller
guide
drying
cleaning
rod
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PCT/CN2020/126605
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English (en)
French (fr)
Inventor
马林
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单县祥瑞纺织有限公司
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Publication of WO2022077642A1 publication Critical patent/WO2022077642A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Definitions

  • the invention belongs to the technical field of fabric production, and in particular relates to an integrated washing and drying machine for grey fabric production.
  • Grey fabrics are natural cotton fabrics for printing and dyeing. They are classified into woven fabrics, knitted fabrics and non-woven fabrics according to different processing methods; pure fabrics, blended fabrics, blended fabrics, interwoven fabrics For fabrics, white woven and dyed fabrics, during the production of fabrics, the grey fabrics need to be fully washed and dried to ensure the quality of the next link. Fabric production includes: grey fabric production, dyeing and finishing treatment and post-treatment.
  • the existing technology has the following problems:
  • the existing washing and drying integrated machine only dries in the drying chamber, and there is no drying device in the process of carrying the grey cloth to the drying chamber, which reduces the drying effect.
  • the present application proposes an integrated washing and drying machine for grey fabric production.
  • the invention provides an integrated washing and drying machine for grey fabric production, which has the following characteristics.
  • an integrated washing and drying machine for grey fabric production comprising a placing rack, a cleaning warehouse, a drying warehouse and a winding rack, and the four are arranged in sequence from left to right, and the said A first guide roller, a third guide roller and a fifth guide roller are installed on the upper surface of the cleaning chamber at equal distances, and a second guide roller and a fourth guide roller are installed inside the cleaning chamber.
  • the third guide roller and the fifth guide roller and the second guide roller and the fourth guide roller are staggered at equal distances, and the interior of the cleaning chamber is close to the second guide roller and the fourth guide roller.
  • a filter plate is installed inside the cleaning bin and below the fifth guide roller, and a receiving roller is installed on the right side of the filter plate.
  • the roller is fixedly connected to the cleaning bin, a fixing frame is installed on the upper surface of the right end of the cleaning bin, and a fixing cylinder is rotatably connected to the left side of the fixing frame;
  • a first guide rod and a second guide rod are installed symmetrically on the upper surface of the drying chamber, a receiving rod is installed inside the drying chamber, and a first heating plate is symmetrically installed on the inner bottom surface of the drying chamber, A first fan is installed above the cleaning bin and close to the first heating plate, a fixed block is symmetrically arranged on the inner top of the drying bin, and a plurality of guide grooves are opened on the surface of the fixed block.
  • the first guide roller, the second guide roller, the third guide roller and the two cleaning rollers constitute a set of guide components, so The third guide roller, the fourth guide roller, the fifth guide roller and the two cleaning rollers constitute a set of guide assemblies.
  • the height of the filter plate is the same as the height of the cleaning bin, and two guide blocks are fixed inside the cleaning bin, and the two said The spacing between the guide blocks is adapted to the thickness of the filter plate.
  • the interior of the cleaning bin has an interlayer, and a first heating pipe is installed inside the interlayer.
  • the first heating pipe has a square structure, and the cleaning A thermometer is installed on the outer wall of the warehouse;
  • a plurality of third fans are installed inside the fixing frame, and the fixing cylinder is located on the left side of the third fans.
  • the fixing cylinder is a horn-shaped structure, which is sequentially enlarged from left to right, and the opening at the right end of the fixing cylinder has the same diameter as the third fan.
  • the first heating plate is inclined and the first fan is parallel to the first heating plate.
  • a second fan is installed at the middle position of the upper surface of the drying chamber, and a second heating plate is fixed on the upper surface of the second fan;
  • the second fan and the receiving rod are located on the same vertical line.
  • the outer side wall of the first guide rod is provided with a plurality of first through grooves
  • the first guide rod is a hollow structure
  • the first guide rod An inner rod is installed inside the inner rod, and a plurality of second through grooves are opened on the outer side wall of the inner rod.
  • the first through grooves and the second through grooves are the same in number and width, and their positions correspond one-to-one.
  • the first guide rod and the second guide rod have the same structure and shape.
  • the cleaning roller is beneficial to enhance the tightness of the grey cloth during the transmission process, and the grey cloth is guided to the receiving roller through the two sets of guide components.
  • the debris in the water can be filtered through the filter plate to prevent the grey cloth from carrying a large amount of bristles, and start multiple third fans to blow a small amount of impurities floating in the water to the side away from the receiving roller, because the fixed cylinder is horn-shaped
  • the structure and the left opening of the fixed cylinder are small, which is beneficial to increase the wind blowing impurities.
  • the grey cloth sent to the drying bin is clean, and the cleaning quality and cleaning effect are improved.
  • the grey cloth passes through the first guide rod, the receiving rod and the second guide rod in sequence, it forms a triangle shape, and the first heating plate and the first fan are both inclined, and the two first heating plates and the two first fans are A triangular heating area is formed.
  • the first heating plate generates heat after heating, and the hot air is blown towards the grey fabric by the first fan. Because the fixing block is a curved triangle body, the hot air can be blown to the surface of the grey fabric with multiple guide grooves. To sum up, the hot air can be circulated, the contact surface with the grey fabric can be increased, and the drying efficiency can be improved in all directions;
  • the drying chamber When using the drying chamber to dry, first energize the second heating pipe, preheat the inner rod and the first guide rod, and the first guide rod accepts the grey cloth from the cleaning chamber.
  • the grooves are all strip-shaped grooves, and their positions correspond one-to-one.
  • the hot air is dissipated from the first through groove and the second through groove, and the grey cloth when the first guide rod is in contact is preliminarily heated and dried. After passing through the receiving rod, Because the structure and size of the second guide rod and the first guide rod are exactly the same, the grey cloth can be heated and dried at the end, which is beneficial to improve the drying effect.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the connection diagram of the local cleaning bin and the first heating pipe in the present invention
  • Fig. 3 is the installation plan view of the drying chamber, the second fan and the second heating plate in the present invention
  • FIG. 4 is a left side view of the installation of the fixing frame, the fixing cylinder and the third fan in the present invention
  • Fig. 5 is the installation diagram of partial drying bin and fixed block in the present invention.
  • Fig. 6 is the connection top view of the first guide rod and the inner rod in the present invention.
  • FIG. 7 is a cross-sectional connection diagram of the first guide rod and the inner rod in the present invention.
  • Fig. 1 is the structural representation of the present invention
  • FIG. 4 is a left side view of the installation of the fixing frame, the fixing cylinder and the third fan in the present invention
  • An all-in-one washing and drying machine for grey fabric production comprising a placing rack 5, a cleaning bin 1, a drying bin 15 and a winding rack 22, and the four are arranged in sequence from left to right, and the upper surface of the cleaning bin 1 is equidistantly installed with
  • the first guide roller 6 , the third guide roller 9 and the fifth guide roller 11 , the second guide roller 8 and the fourth guide roller 10 , the first guide roller 6 , the third guide roller 9 and the first guide roller 6 are installed inside the cleaning chamber 1 .
  • the five guide rollers 11 are staggered at equal distances from the second guide roller 8 and the fourth guide roller 10 , and four cleaning rollers are installed in sequence inside the cleaning chamber 1 and close to the second guide roller 8 and the fourth guide roller 10 7.
  • a filter plate 3 is installed inside the cleaning chamber 1 and below the fifth guide roller 11, a filter plate 3 is installed, and a receiving roller 12 is installed on the right side of the filter plate 3.
  • the receiving roller 12 is fixedly connected to the cleaning chamber 1, and the right end of the cleaning chamber 1 is on the
  • a fixing frame 13 is mounted on the surface, and a fixing cylinder 14 is rotatably connected to the left side of the fixing frame 13;
  • Fig. 1 is the structural representation of the present invention
  • Fig. 5 is the installation diagram of partial drying bin and fixed block in the present invention.
  • a first guide rod 19 and a second guide rod 21 are installed symmetrically on the upper surface of the drying chamber 15 , a receiving rod 20 is installed inside the drying chamber 15 , and a first heating plate 17 is symmetrically installed on the inner bottom surface of the drying chamber 15 A first fan 18 is installed on the cleaning chamber 1 and close to the first heating plate 17 .
  • the inner top of the drying chamber 15 is symmetrically provided with a fixed block 27 , and a plurality of guide grooves 28 are opened on the surface of the fixed block 27 .
  • the power source of the integrated washing and drying machine is a motor
  • the winding frame 22 is provided with a motor, which is the power source of the grey cloth transmission.
  • both ends of the cleaning bin 1 are provided with drain pipes for discharging the sewage inside, wherein detergents can be placed inside the cleaning bin 1 as required.
  • the diversion block 2 is made of a high-temperature-resistant hard plastic material, which is convenient for collecting garbage in the water.
  • thermometer 4 is also installed on the outer side wall of the drying chamber 15 , and the model is the same as that of the cleaning chamber 1 .
  • the surface of the cleaning roller 7 is in the shape of a soft brush, which will not cause damage to the grey cloth while cleaning the surface of the grey cloth.
  • the first heating plate 17 and the second heating plate 24 are formed by welding a plurality of heating pipes mounted on a square frame.
  • the first heating tube 25 and the second heating tube 32 are both filled with electric heating wires in the seamless metal tube, and the gap is filled with magnesium oxide powder with good thermal conductivity and insulation. It is made by shrinking the tube and then processed into various shapes required by users.
  • the fixing block 27 is made of iron material, and the iron material has good thermal conductivity.
  • cover plates are hinged on both sides of the drying bin 15 near the second fan 23 to ensure the sealing of the interior of the drying bin 15 and improve the drying effect.
  • the first guide roller 6, the second guide roller 8, the third guide roller 9 and the two cleaning rollers 7 constitute a set of guide components
  • the fifth guide roller 11 and two cleaning rollers 7 constitute a set of guiding components.
  • the cleaning roller 7 is beneficial to enhance the tightness during the transmission of the grey cloth.
  • the grey cloth is guided to the receiving roller 12 by two sets of guide components, and the debris in the water can be filtered by the filter plate 3 to prevent the grey cloth from carrying a large amount of bristles.
  • the fixing cylinder 14 is a horn-shaped structure, and the opening on the left side of the fixing cylinder 14 is small, it is beneficial to increase the wind blowing impurities. Clean, improve the cleaning quality and cleaning effect, when the grey cloth passes through the first guide rod 19, the receiving rod 20 and the second guide rod 21 in sequence, it forms a triangular shape, and the first heating plate 17 and the first fan 18 are inclined.
  • the two first heating plates 17 and the two first fans 18 constitute a triangular heating area.
  • the first heating plates 17 generate heat after heating, and the first fan 18 blows the hot air to the grey cloth, because the fixing block 27 is a curved triangle.
  • the hot air can be blown to the surface of the grey cloth.
  • the hot air can be circulated, the contact surface with the grey cloth can be increased, and the drying efficiency can be improved in all directions.
  • the second heating pipe 32 is energized first to preheat the inner rod 30 and the first guide rod 19.
  • the first guide rod 19 receives the grey cloth from the cleaning bin 1.
  • the two through grooves 31 are all strip-shaped grooves, and their positions correspond one-to-one.
  • the hot air is dissipated from the first through grooves 29 and the second through grooves 31 to perform preliminary heating and drying on the grey cloth when the first guide rod 19 is in contact.
  • the grey cloth After passing through the receiving rod 20, because the structure and size of the second guide rod 21 and the first guide rod 19 are exactly the same, the grey cloth can be finally heated and dried, which is beneficial to improve the drying effect.
  • Fig. 1 is the structural representation of the present invention
  • the first guide roller 6, the second guide roller 8, the third guide roller 9 and the two cleaning rollers 7 constitute a set of guide components
  • the fifth guide roller 11 and the two cleaning rollers 7 constitute a set of guide assemblies.
  • Fig. 1 is the structural representation of the present invention
  • the height of the filter plate 3 is the same as the height of the cleaning bin 1, two guide blocks 2 are fixed inside the cleaning bin 1, and the distance between the two guide blocks 2 is the same as the filter plate. 3 to match the thickness.
  • the two sides of the filter plate 3 are designed with grids, and the grids are filled with filter cotton, which is used to prevent a large amount of impurities in water from entering one side of the receiving roller 12 and improve the cleanliness of the grey cloth.
  • the guide block 2 They are all triangles, and they are inclined to both ends of the cleaning bin 1, which is conducive to the flow of impurities in the water to the two ends of the cleaning bin 1, which is convenient for centralized cleaning.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the connection diagram of the local cleaning bin and the first heating pipe in the present invention
  • the interior of the cleaning bin 1 has an interlayer, and a first heating pipe 25 is installed inside the interlayer, the first heating pipe 25 is in a square structure, and a thermometer 4 is installed on the outer side wall of the cleaning chamber 1;
  • the first heating pipe 25 in the interlayer is convenient for heating the water in the cleaning chamber 1, which is beneficial to increase the cleaning strength of the grey cloth.
  • the temperature inside the cleaning chamber 1 can be directly checked through the thermometer 4 to prevent the temperature from being too high. damage to the fabric.
  • Fig. 1 is the structural representation of the present invention
  • FIG. 4 is a left side view of the installation of the fixing frame, the fixing cylinder and the third fan in the present invention
  • a plurality of third fans 26 are installed inside the fixing frame 13 , and the fixing cylinder 14 is located on the left side of the third fans 26 .
  • the cooperating use of the fixing cylinder 14 and the third fan 26 is beneficial to reduce the fuzz and impurities on the surface of the grey cloth.
  • FIG. 4 is a left side view of the installation of the fixing frame, the fixing cylinder and the third fan in the present invention
  • the fixing cylinder 14 is a trumpet-shaped structure, which is enlarged in turn from left to right, and the diameter of the opening at the right end of the fixing cylinder 14 is the same as that of the third fan 26 .
  • the fixed cylinder 14 of the horn-shaped structure is convenient to increase the wind force blown by the third fan 26 and to blow the impurities floating in the water; the wind force blown by the third fan 26 is fully utilized.
  • Fig. 1 is the structural representation of the present invention
  • the first heating plate 17 is disposed obliquely, and the first fan 18 is parallel to the first heating plate 17 .
  • the obliquely arranged first heating plate 17 and the first fan 18 are convenient for lifting the position of the grey cloth inside the box drying chamber 15, which is convenient and direct.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 3 is the installation plan view of the drying chamber, the second fan and the second heating plate in the present invention
  • a second fan 23 is installed at the middle position of the upper surface of the drying bin 15, and a second heating plate 24 is fixed on the upper surface of the second fan 23;
  • Fig. 1 is the structural representation of the present invention
  • the second fan 23 and the receiving rod 20 are located on the same vertical line.
  • the heat generated at the second heating plate 24 is blown to the receiving rod 20 through the second fan 23 to directly dry the triangular grey cloth.
  • Fig. 6 is the connection top view of the first guide rod and the inner rod in the present invention.
  • the outer side wall of the first guide rod 19 is provided with a plurality of first through grooves 29
  • the first guide rod 19 is a hollow structure
  • an inner rod 30 is installed inside the first guide rod 19 .
  • a plurality of second through grooves 31 are defined on the outer side wall of the rod 30 .
  • drying the grey cloth at the drying bin on both sides is beneficial to speed up the drying speed.
  • Fig. 6 is the connection top view of the first guide rod and the inner rod in the present invention.
  • FIG. 7 is a cross-sectional connection diagram of the first guide rod and the inner rod in the present invention.
  • the number and width of the first through grooves 29 and the second through grooves 31 are the same, and their positions correspond one-to-one.
  • the heat generated at the inner rod 30 is dissipated to the grey cloth under the cooperation of the first through groove 29 and the second through groove 31, which is beneficial for drying.
  • Fig. 1 is the structural representation of the present invention
  • first guide rod 19 and the second guide rod 21 are exactly the same.
  • the first guide rod 19 and the second guide rod 21 perform double drying for the entering and exiting the drying bin 15, which is beneficial to improve the drying efficiency.
  • the working principle and use process of the present invention fill the cleaning bin 1 with water, and start the first heating pipe 25 to heat the water, the temperature of the water can be visually checked through the thermometer 4, and the rolled grey cloth is fixed to the placing rack 5
  • the first guide roller 6, the second guide roller 8, the third guide roller 9 and the two cleaning rollers 7 constitute a set of guide components
  • the cleaning rollers 7 constitute a set of guiding components.
  • the cloth wool and debris on the grey cloth are fully washed. Water is beneficial to improve the washing quality.
  • the grey cloth is guided to the receiving roller 12 through two sets of guide components, and the debris in the water can be filtered by the filter plate 3 to avoid the grey cloth from carrying a large amount of bristles.
  • Under the action of the two guide blocks 2 divert a large amount of impurities to both ends of the cleaning bin 1, which is convenient for centralized cleaning, and no longer causes accumulation at the filter plate 3, and starts a plurality of third fans 26 in the fixing frame 13 to blow a small amount of impurities floating in the water.
  • the fixing cylinder 14 is a horn-shaped structure, and the opening on the left side of the fixing cylinder 14 is small, it is beneficial to increase the wind blowing impurities. Clean, improve the cleaning quality and cleaning effect.
  • the grey cloth when it is in contact is subjected to preliminary heating and drying.
  • the grey cloth passes through the first guide rod 19, the receiving rod 20 and the second guide rod 21 in turn, it forms a triangular shape, and the first heating plate 17 and the first fan 18 are both.
  • the two first heating plates 17 and the two first fans 18 form a triangular heating area.
  • the first heating plate 17 generates heat after heating, and the first fan 18 blows the hot air to the grey cloth. Because the fixed block 27 is an arc The surface triangle body, combined with a plurality of guide grooves 28, can blow the hot air to the surface of the grey cloth. In summary, the hot air can circulate and flow, increase the contact surface with the grey cloth, dry in all directions, and improve the drying efficiency.
  • the heat generated at the second heating plate 24 is blown to the receiving rod 20 through the second fan 23, and the triangular grey cloth is directly dried. 16 is imported to the outside, after passing through the receiving rod 20, because the structure and size of the second guide rod 21 and the first guide rod 19 are exactly the same, the final heating and drying of the grey cloth can be used, which is beneficial to improve the drying effect.
  • the rack 22 can be rolled up.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)

Abstract

本发明属于布料生产技术领域，尤其为一种坯布生产用洗涤烘干一体机，包括放置架、清洗仓、烘干仓和收卷架，且四者从左至右依次设置，所述清洗仓的上表面等距安装有第一导向辊、第三导向辊和第五导向辊，所述清洗仓的内部安装有第二导向辊和第四导向辊，所述第一导向辊、所述第三导向辊和所述第五导向辊与所述第二导向辊和所述第四导向辊之间等距交错设置；水中的碎屑可通过过滤板进行过滤，避免坯布顺带大量的布毛，启动多个第三风扇，将漂浮在水中的少量杂质吹向至远离承接辊的一侧，因固定筒为喇叭状结构，且固定筒的左侧开口小，利于增大风力吹动杂质，综上所述，使得传送至烘干仓处的坯布干净，提高清洗质量和清洗效果。

Description

一种坯布生产用洗涤烘干一体机 技术领域
本发明属于布料生产技术领域，具体涉及一种坯布生产用洗涤烘干一体机。
背景技术
坯布是供印染加工用的本色棉布，按不同的加工方法分类分为机织物、针织物和非织造布；按构成织物的纱线原料分类分为纯纺织物、混纺织物、混并织物、交织织物、白坯织和色织物，在布料生产时，需要对坯布进行充分的洗涤和烘干，以保证下一环节的质量，面料生产包括：坯布生产、染整处理和后处理。
现有的技术存在以下问题：
1、现有的洗涤烘干一体机,在通过辊传送洗涤时，坯布上的布毛会漂浮在清洗仓中，传送末端，容易导致少量的布毛粘附在坯布上，影响清洗后的质量，且清洗效果不佳；
2、现有的洗涤烘干一体机的烘干仓烘干时，一般直接采用加热内部空气对坯布烘干，使得内部空气不流通，循环效果差，不利于对坯布全方位的烘干，烘干效率低；
3、现有的洗涤烘干一体机，仅仅在烘干仓内烘干，将坯布承接至烘干仓的过程中未设有烘干装置，降低了烘干的效果。
为解决上述问题，本申请中提出一种坯布生产用洗涤烘干一体机。
发明内容
为解决上述背景技术中提出的问题。本发明提供了一种坯布生产用洗涤烘干一体机，具有的特点。
为实现上述目的，本发明提供如下技术方案：一种坯布生产用洗涤烘干一体机，包括放置架、清洗仓、烘干仓和收卷架，且四者从左至右依次设置，所述清洗仓的上表面等距安装有第一导向辊、第三导向辊和第五导向辊，所述清洗仓的内部安装有第二导向辊和第四导向辊，所述第一导向辊、所述第三导向辊和所述第五导向辊与所述第二导向辊和所述第四导向辊之间等距交错设置，所述清洗仓的内部且靠近所述第二导向辊和所述第四导向辊的上方依次安装有四个清理辊，所述清洗仓的内部且位于所述第五导向辊的下方安装有过滤板，所述过滤板的右侧安装有承接辊，所述承接辊和所述清洗仓固定连接，所述清洗仓的右端上表面安装有固定架，所述固定架的左侧面转动连接有固定筒；
所述烘干仓的上表面分别对称安装有第一导向杆和第二导向杆，所述烘干仓的内部安装有承接杆，所述烘干仓的内部底面对称安装有第一加热板，所述清洗仓且靠近所述第一加热板的上方安装有第一风扇，所述烘干仓的内部顶端对称设有固定块，所述固定块的表面开设有多个导向槽。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述第一导向辊、所述第二导向辊、所述第三导向辊和两个所述清理辊构成一组导向组件，所述第 三导向辊、所述第四导向辊、所述第五导向辊和两个所述清理辊构成一组导向组件。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述过滤板的高度和所述清洗仓的高度相同，所述清洗仓的内部固定有两个导流块，且两个所述导流块之间的间距和所述过滤板的厚度相适配。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述清洗仓的内部具有夹层，所述夹层的内部安装有第一加热管，所述第一加热管呈方形结构，所述清洗仓的外侧壁安装有温度计；
所述固定架的内部安装有多个第三风扇，所述固定筒位于所述第三风扇的左侧。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述固定筒为喇叭状结构，由左至右依次扩大，所述固定筒的右端开口和所述第三风扇的直径相同。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述第一加热板为倾斜设置，且所述第一风扇与所述第一加热板平行。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述烘干仓的上表面中间位置处安装有第二风扇，所述第二风扇的上表面固定设有第二加热板；
所述第二风扇和所述承接杆位于同一垂直线。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述第一导向杆的外侧壁开设有多个第一通槽，所述第一导向杆为中空结构，所述第一导向杆的内部安装有内杆，所述内杆的外侧壁开设有多个第二通槽。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述第一通槽和所述第二通槽的数量和宽度均相同，且位置一一对应。
作为本发明一种坯布生产用洗涤烘干一体机优选的，所述第一导向杆和所述第二导向杆结构形状完全相同。
与现有技术相比，本发明的有益效果是：
1、在两组导向组件导向的过程中将坯布上的布毛和碎屑进行充分的洗涤，清理辊利于增强坯布传动过程中的紧绷度，通过两组导向组件将坯布导向至承接辊处，水中的碎屑可通过过滤板进行过滤，避免坯布顺带大量的布毛，启动多个第三风扇，将漂浮在水中的少量杂质吹向至远离承接辊的一侧，因固定筒为喇叭状结构，且固定筒的左侧开口小，利于增大风力吹动杂质，综上所述，使得传送至烘干仓处的坯布干净，提高清洗质量和清洗效果。
2、当坯布依次经过第一导向杆、承接杆和第二导向杆时，形成三角状，且第一加热板和第一风扇均为倾斜设置，两个第一加热板和两个第一风扇构成三角加热区，第一加热板加热后产生热量，通过第一风扇将热空气吹向坯布，因固定块为弧面三角体，配合多个导向槽可将热空气吹向至坯布的表面，综上， 使得热空气可以循环流动，增大与坯布的接触面，全方位的烘干，提高烘干效率；
3、使用烘干仓烘干时，先给第二加热管通电，对内杆和第一导向杆进行预热，第一导向杆承接来自清洗仓的坯布，因第一通槽和第二通槽均为条形槽，且位置一一对应，热空气从第一通槽和第二通槽中散出，对第一导向杆接触时的坯布进行初步的加热烘干，经过承接杆后，因第二导向杆和第一导向杆的结构大小完全相同，即可对坯布最后的加热烘干，利于提高烘干的效果。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1为本发明的结构示意图；
图2为本发明中的局部清洗仓和第一加热管的连接图；
图3为本发明中的烘干仓、第二风扇和第二加热板的安装俯视图；
图4为本发明中的固定架、固定筒和第三风扇的安装左视图；
图5为本发明中的局部烘干仓和固定块的安装图；
图6为本发明中的第一导向杆和内杆的连接俯视图；
图7为本发明中的第一导向杆和内杆的剖视连接图；
图中：1、清洗仓；2、导流块；3、过滤板；4、温度计；5、放置架；6、第一导向辊；7、清理辊；8、第二导向辊；9、第三导向辊；10、第四导向辊；11、第五导向辊；12、承接辊；13、固定架；14、固定筒；15、烘干仓；16、导流管；17、第一加热板；18、第一风扇；19、第一导向杆；20、承接杆；21、第二导向杆；22、收卷架；23、第二风扇；24、第二加热板；25、第一加热管；26、第三风扇；27、固定块；28、导向槽；29、第一通槽；30、内杆；31、第二通槽；32、第二加热管。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
如图1和图4所示；
图1为本发明的结构示意图；
图4为本发明中的固定架、固定筒和第三风扇的安装左视图；
一种坯布生产用洗涤烘干一体机，包括放置架5、清洗仓1、烘干仓15和收卷架22，且四者从左至右依次设置，清洗仓1的上表面等距安装有第一导向 辊6、第三导向辊9和第五导向辊11，清洗仓1的内部安装有第二导向辊8和第四导向辊10，第一导向辊6、第三导向辊9和第五导向辊11与第二导向辊8和第四导向辊10之间等距交错设置，清洗仓1的内部且靠近第二导向辊8和第四导向辊10的上方依次安装有四个清理辊7，清洗仓1的内部且位于第五导向辊11的下方安装有过滤板3，过滤板3的右侧安装有承接辊12，承接辊12和清洗仓1固定连接，清洗仓1的右端上表面安装有固定架13，固定架13的左侧面转动连接有固定筒14；
如图1和图5所示；
图1为本发明的结构示意图；
图5为本发明中的局部烘干仓和固定块的安装图；
烘干仓15的上表面分别对称安装有第一导向杆19和第二导向杆21，烘干仓15的内部安装有承接杆20，烘干仓15的内部底面对称安装有第一加热板17，清洗仓1且靠近第一加热板17的上方安装有第一风扇18，烘干仓15的内部顶端对称设有固定块27，固定块27的表面开设有多个导向槽28。
需要说明的是：本实施例中，洗涤烘干一体机的动力来源为电机，收卷架22处设有电机，为坯布传动的动力来源。
需要说明的是：本实施例中，清洗仓1的两端均具有放水管，用于排放其内部的污水，其中可根据需要，在清洗仓1的内部放置洗涤剂。
需要说明的是：本实施例中，导流块2为耐高温的硬质塑料材质，便于将水中垃圾进行集中。
需要说明的是：本实施例中，烘干仓15的外侧壁也安装有温度计4，型号与清洗仓1的型号相同。
需要说明的是：本实施例中，清理辊7的表面为软质毛刷状，在清理坯布表面的同时，不会对坯布造成损坏。
需要说明的是：本实施例中，第一加热板17和第二加热板24均为四方架安装多根加热管焊接而成。
需要说明的是：本实施例中，第一加热管25和第二加热管32均为是在无缝金属管内装入电热丝，空隙部分填满有良好导热性和绝缘性的氧化镁粉后缩管而成，再加工成用户所需要的各种型状。
需要说明的是：本实施例中，固定块27为铁质材质，铁质材质具有良好的导热性。
需要说明的是：本实施例中，烘干仓15靠近第二风扇23两侧铰接有盖板，用于保证烘干仓15内部的封闭性，提高烘干效果。
本实施方案中：第一导向辊6、第二导向辊8、第三导向辊9和两个清理辊7构成一组导向组件，第三导向辊9、第四导向辊10、第五导向辊11和两个清理辊7构成一组导向组件，在两组导向组件导向的过程中将坯布上的布毛和碎屑进行 充分的洗涤，清理辊7利于增强坯布传动过程中的紧绷度，通过两组导向组件将坯布导向至承接辊12处，水中的碎屑可通过过滤板3进行过滤，避免坯布顺带大量的布毛，启动多个第三风扇26，将漂浮在水中的少量杂质吹向至远离承接辊12的一侧，因固定筒14为喇叭状结构，且固定筒14的左侧开口小，利于增大风力吹动杂质，综上，使得传送至烘干仓15处的坯布干净，提高清洗质量和清洗效果，当坯布依次经过第一导向杆19、承接杆20和第二导向杆21时，形成三角状，且第一加热板17和第一风扇18均为倾斜设置，两个第一加热板17和两个第一风扇18构成三角加热区，第一加热板17加热后产生热量，通过第一风扇18将热空气吹向坯布，因固定块27为弧面三角体，配合多个导向槽28可将热空气吹向至坯布的表面，综上，使得热空气可以循环流动，增大与坯布的接触面，全方位的烘干，提高烘干效率，使用烘干仓15烘干时，先给第二加热管32通电，对内杆30和第一导向杆19进行预热，第一导向杆19承接来自清洗仓1的坯布，因第一通槽29和第二通槽31均为条形槽，且位置一一对应，热空气从第一通槽29和第二通槽31中散出，对第一导向杆19接触时的坯布进行初步的加热烘干，经过承接杆20后，因第二导向杆21和第一导向杆19的结构大小完全相同，即可对坯布最后的加热烘干，利于提高烘干的效果。
如图1所示；
图1为本发明的结构示意图；
在一个可选的实施例中，第一导向辊6、第二导向辊8、第三导向辊9和两个清理辊7构成一组导向组件，第三导向辊9、第四导向辊10、第五导向辊11和两个清理辊7构成一组导向组件。
本实施例中：两组导向组件的配合使用，使得坯布能充分的在水中洗涤，提高洁净度。
如图1所示；
图1为本发明的结构示意图；
在一个可选的实施例中，过滤板3的高度和清洗仓1的高度相同，清洗仓1的内部固定有两个导流块2，且两个导流块2之间的间距和过滤板3的厚度相适配。
本实施例中：过滤板3的两侧为网格设计，网格内填充有过滤棉，用于防止大量的水中杂质进入至承接辊12的一侧，提高坯布的清洁度，导流块2均为三角体，且向清洗仓1的两端倾斜，利于水中的杂质流动至清洗仓1的两端，方便集中清理。
如图1和图2所示；
图1为本发明的结构示意图；
图2为本发明中的局部清洗仓和第一加热管的连接图；
在一个可选的实施例中，清洗仓1的内部具有夹层，夹层的内部安装有第一加热管25，第一加热管25呈方形结构，清洗仓1的外侧壁安装有温度计4；
本实施例中：夹层内的第一加热管25便于对清洗仓1内的水进行加热，利于增大坯布的清理力度，可直接通过温度计4查看清洗仓1内部的温度，防止温度过高，对坯布造成损伤。
如图1和图4所示；
图1为本发明的结构示意图；
图4为本发明中的固定架、固定筒和第三风扇的安装左视图；
固定架13的内部安装有多个第三风扇26，固定筒14位于第三风扇26的左侧。
本实施例中：固定筒14和第三风扇26的配合使用，利于减少坯布表面的布毛和杂质。
如图4所示；
图4为本发明中的固定架、固定筒和第三风扇的安装左视图；
在一个可选的实施例中，固定筒14为喇叭状结构，由左至右依次扩大，固定筒14的右端开口和第三风扇26的直径相同。
本实施例中：喇叭状结构的固定筒14便于增大第三风扇26吹出的风力，方便吹动水中漂浮的杂质；充分利用第三风扇26吹出的风力。
如图1所示；
图1为本发明的结构示意图；
在一个可选的实施例中，第一加热板17为倾斜设置，且第一风扇18与第一加热板17平行。
本实施例中：倾斜设置的第一加热板17和第一风扇18便于提盒烘干仓15内部的坯布的位置，方便直接。
如图1和图3所示；
图1为本发明的结构示意图；
图3为本发明中的烘干仓、第二风扇和第二加热板的安装俯视图；
在一个可选的实施例中，烘干仓15的上表面中间位置处安装有第二风扇23，第二风扇23的上表面固定设有第二加热板24；
本实施例中：利于形成全方位的加热烘干，消除烘干死角。
如图1所示；
图1为本发明的结构示意图；
第二风扇23和承接杆20位于同一垂直线。
本实施例中：使得第二加热板24处产生的热量通过第二风扇23吹向至承接杆20处，对三角状的坯布进行直接的烘干。
如图6所示；
图6为本发明中的第一导向杆和内杆的连接俯视图；
在一个可选的实施例中，第一导向杆19的外侧壁开设有多个第一通槽29，第一导向杆19为中空结构，第一导向杆19的内部安装有内杆30，内杆30的外侧壁开设有多个第二通槽31。
本实施例中：对烘干仓处的坯布进行两侧烘干，利于加快烘干的速度。
如图6和图7所示；
图6为本发明中的第一导向杆和内杆的连接俯视图；
图7为本发明中的第一导向杆和内杆的剖视连接图
在一个可选的实施例中，第一通槽29和第二通槽31的数量和宽度均相同，且位置一一对应。
本实施例中：使得内杆30处产生的热量，在第一通槽29和第二通槽31的配合下，散出至坯布上，利于烘干。
如图1所示；
图1为本发明的结构示意图；
在一个可选的实施例中，第一导向杆19和第二导向杆21结构形状完全相同。
本实施例中：通过第一导向杆19和第二导向杆21对于进入烘干仓15的进入和传出进行双重的烘干，利于提高烘干效率。
本发明的工作原理及使用流程：将清洗仓1内注满水，并启动第一加热管25对水进行加热，可通过温度计4直观的查看水的温度，将成卷的坯布固定至放置架5上，第一导向辊6、第二导向辊8、第三导向辊9和两个清理辊7构成一组导向组件，第三导向辊9、第四导向辊10、第五导向辊11和两个清理辊7构成一组导向组件，在两组导向组件导向的过程中将坯布上的布毛和碎屑进行充分的洗涤，清理辊7利于增强坯布传动过程中的紧绷度，加热后的水利于提高洗涤质量，通过两组导向组件将坯布导向至承接辊12处，水中的碎屑可通过过滤板3进行过滤，避免坯布顺带大量的布毛，在两个导流块2的作用下，将大量的杂质导流至清洗仓1的两端，便于集中清理，且不再过滤板3处造成堆积，启动固定架13内的多个第三风扇26，将漂浮在水中的少量杂质吹向至远离承接辊12的一侧，因固定筒14为喇叭状结构，且固定筒14的左侧开口小，利于增大风力吹动杂质，综上，使得传送至烘干仓15处的坯布干净，提高清洗质量和清洗效果，使用烘干仓烘干时，先给第二加热管32通电，对内杆30和第 一导向杆19进行预热，第一导向杆19承接来自清洗仓1的坯布，因第一通槽29和第二通槽31均为条形槽，且位置一一对应，热空气从第一通槽29和第二通槽31中散出，对第一导向杆19接触时的坯布进行初步的加热烘干，当坯布依次经过第一导向杆19、承接杆20和第二导向杆21时，形成三角状，且第一加热板17和第一风扇18均为倾斜设置，两个第一加热板17和两个第一风扇18构成三角加热区，第一加热板17加热后产生热量，通过第一风扇18将热空气吹向坯布，因固定块27为弧面三角体，配合多个导向槽28可将热空气吹向至坯布的表面，综上，使得热空气可以循环流动，增大与坯布的接触面，全方位的烘干，提高烘干效率，使得第二加热板24处产生的热量通过第二风扇23吹向至承接杆20处，对三角状的坯布进行直接的烘干，若烘干仓15的内部存在积水，可通过导流管16导入至外部，经过承接杆20后，因第二导向杆21和第一导向杆19的结构大小完全相同，即可对坯布最后的加热烘干，利于提高烘干的效果，最后通过收卷架22收卷即可。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种坯布生产用洗涤烘干一体机，包括放置架(5)、清洗仓(1)、烘干仓(15)和收卷架(22)，且四者从左至右依次设置，所述清洗仓(1)的上表面等距安装有第一导向辊(6)、第三导向辊(9)和第五导向辊(11)，所述清洗仓(1)的内部安装有第二导向辊(8)和第四导向辊(10)，所述第一导向辊(6)、所述第三导向辊(9)和所述第五导向辊(11)与所述第二导向辊(8)和所述第四导向辊(10)之间等距交错设置，其特征在于：所述清洗仓(1)的内部且靠近所述第二导向辊(8)和所述第四导向辊(10)的上方依次安装有四个清理辊(7)，所述清洗仓(1)的内部且位于所述第五导向辊(11)的下方安装有过滤板(3)，所述过滤板(3)的右侧安装有承接辊(12)，所述承接辊(12)和所述清洗仓(1)固定连接，所述清洗仓(1)的右端上表面安装有固定架(13)，所述固定架(13)的左侧面转动连接有固定筒(14)；
    所述烘干仓(15)的上表面分别对称安装有第一导向杆(19)和第二导向杆(21)，所述烘干仓(15)的内部安装有承接杆(20)，所述烘干仓(15)的内部底面对称安装有第一加热板(17)，所述清洗仓(1)且靠近所述第一加热板(17)的上方安装有第一风扇(18)，所述烘干仓(15)的内部顶端对称设有固定块(27)，所述固定块(27)的表面开设有多个导向槽(28)。
  2. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述第一导向辊(6)、所述第二导向辊(8)、所述第三导向辊(9)和两个所述清理辊(7)构成一组导向组件，所述第三导向辊(9)、所述第四导向辊(10)、所述第五导向辊(11)和两个所述清理辊(7)构成一组导向组件。
  3. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述过滤板(3)的高度和所述清洗仓(1)的高度相同，所述清洗仓(1)的内部固定有两个导流块(2)，且两个所述导流块(2)之间的间距和所述过滤板(3) 的厚度相适配。
  4. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述清洗仓(1)的内部具有夹层，所述夹层的内部安装有第一加热管(25)，所述第一加热管(25)呈方形结构，所述清洗仓(1)的外侧壁安装有温度计(4)；
    所述固定架(13)的内部安装有多个第三风扇(26)，所述固定筒(14)位于所述第三风扇(26)的左侧。
  5. 根据权利要求4所述的坯布生产用洗涤烘干一体机，其特征在于：所述固定筒(14)为喇叭状结构，由左至右依次扩大，所述固定筒(14)的右端开口和所述第三风扇(26)的直径相同。
  6. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述第一加热板(17)为倾斜设置，且所述第一风扇(18)与所述第一加热板(17)平行。
  7. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述烘干仓(15)的上表面中间位置处安装有第二风扇(23)，所述第二风扇(23)的上表面固定设有第二加热板(24)；
    所述第二风扇(23)和所述承接杆(20)位于同一垂直线。
  8. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述第一导向杆(19)的外侧壁开设有多个第一通槽(29)，所述第一导向杆(19)为中空结构，所述第一导向杆(19)的内部安装有内杆(30)，所述内杆(30)的外侧壁开设有多个第二通槽(31)。
  9. 根据权利要求8所述的坯布生产用洗涤烘干一体机，其特征在于：所述第一通槽(29)和所述第二通槽(31)的数量和宽度均相同，且位置一一对应。
  10. 根据权利要求1所述的坯布生产用洗涤烘干一体机，其特征在于：所述 第一导向杆(19)和所述第二导向杆(21)结构形状完全相同。
PCT/CN2020/126605 2020-10-15 2020-11-04 一种坯布生产用洗涤烘干一体机 WO2022077642A1 (zh)

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