WO2022077200A1 - 一种过滤装置、以及一种絮凝过滤脱水一体化设备 - Google Patents
一种过滤装置、以及一种絮凝过滤脱水一体化设备 Download PDFInfo
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- WO2022077200A1 WO2022077200A1 PCT/CN2020/120549 CN2020120549W WO2022077200A1 WO 2022077200 A1 WO2022077200 A1 WO 2022077200A1 CN 2020120549 W CN2020120549 W CN 2020120549W WO 2022077200 A1 WO2022077200 A1 WO 2022077200A1
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- grid bars
- tank
- filter
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- flocculation
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
Definitions
- Chinese invention patent 201911375256.X discloses a tank-type filter device with a reciprocating grid member, wherein the filter device of the first embodiment in the specification is used between the flocculation mixing process and the dehydration process on the integrated equipment , the flocculated material is first filtered and pre-concentrated, and the pre-concentrated material is then entered into the dehydrator for dehydration. Since the filter tank is in motion, it cannot be closely connected with the flocculation device and the dehydration device at the front end. And it flows out from the back wall that is bent and extended outwards. Therefore, the height of the flocculation device is higher than that of the filter device, while the height of the dehydrator is lower than that of the filter device.
- the equipment of the three processes is arranged from high to low.
- the liquid level of the flocculation mixing tank is high, and three liquid level gauges need to be designed to be controlled by PLC, which greatly increases the use cost and control difficulty.
- the reciprocating motion of the movable grid ensures the smoothness of the filter slit, and the filtrate is discharged from the filter slit to the filtrate collection as much as possible.
- the material left in the tank filter body is discharged from the discharge port.
- a flow restricting device is arranged inside the tank-type filter body to divide it into two cavities, a guide cavity and a stirring filter cavity, and the bottom of the flow restricting device penetrates through the guide cavity and the stirring filter.
- both the fixed grid bars and the movable grid bars are formed by splicing multiple grid bars, and at least one series connection hole is provided on each of the two segments of grid bars at the splicing position.
- a set of fixed grid bars and a set of movable grid bars are provided, the structure is simpler, and it is easy to assemble and disassemble.
- the driving device is arranged above the tank body, which is more convenient for loading and unloading, and can prevent the risk of long-term immersion of the driving mechanism and the eccentric device in the liquid. Reduce the water flow obstacles at the bottom and improve the filtering effect.
- the guide bar (plate) forms a closed-loop structure, the structure is more stable, and the guide is more in place. .
- the bottom of the flow restricting device runs through two cavities.
- the cavity close to the discharge port is provided with a shaking device. The material flows from the bottom and lengthens the flocculation reaction time. time to improve the effect of flocculation.
- the present invention integrates the flocculation, filtration, and dehydration processes into one device, which can be applied to vehicle-mounted equipment and is easy to use.
- the filter device and the dehydration device share a pair of side plates, and the filter device and the dehydration device share a filtrate collection tank, the structure design is convenient and reasonable, and the operation is simple.
- FIG. 1 is a schematic structural diagram of a fixed grid bar of a filtering device of the present invention.
- FIG. 2 is a schematic structural diagram of the movable grid of the filtering device of the present invention.
- FIG. 3 is a schematic diagram of the specific structure of the rotary valve of the filtering device of the present invention.
- Fig. 4 is a schematic diagram of the explosion structure inside the U-shaped groove of the filter device of the present invention.
- FIG. 5 is a schematic diagram of the explosion structure of the tank-type filter body of the filter device of the present invention.
- FIG. 6 is a schematic diagram of the decomposition structure of the integrated flocculation, filtration and dehydration equipment of the present invention.
- Fig. 7 is an internal side view of the integrated flocculation, filtration and dehydration equipment of the present invention.
- FIG. 8 is an overall schematic diagram of the appearance of the integrated flocculation, filtration and dehydration equipment of the present invention.
- Fig. 9 is a top view of the integrated flocculation, filtration and dehydration equipment of the present invention.
- Figure 10 is a side view of the integrated flocculation, filtration and dehydration equipment of the present invention.
- a filter device 100 includes: a filtrate collection tank 101 and a tank-type filter body 102 .
- the filtrate collection tank 101 is used to receive the filtrate filtered from the tank-type filter body 102 .
- the tank-type filter body 102 includes: two opposite fixed plate side walls 1021, and a U-shaped groove 1022 disposed between the two fixed plate side walls.
- the U-shaped groove 1022 is formed by laying a set of fixed grid bars 10221 and a set of movable grid bars 10222 alternately.
- the fixed grid bar 10221 is formed by splicing three sections 10221A, 10221B, and 10221C, and there are a plurality of serial holes 102211 on it.
- the two adjacent fixed grid bars 10221 are separated by a gasket 10223.
- the thickness of the gasket 10223 is greater than
- the thickness of the movable grid bars 10222 can be used to form filter slits; if three series connection holes are arranged at the splicing part, a conjoined gasket 10224 can be used; It is integrated and fixedly connected to two opposite fixed plate side walls 1021 .
- the movable grid bar 10222 is formed by splicing three sections 10222A, 10222B, and 10222C, and there are a plurality of series connection holes 102221.
- the two adjacent movable grid bars 10222 are separated by a gasket 10223.
- the thickness of the gasket 10223 The thickness of the fixed grid bars 10221 is greater than that of the fixed grid bars 10221, so as to form a filter seam; if three series connection holes are arranged at the splicing part, a conjoined gasket 10224 can be used; Connected to form a movable body; the movable body, through a driving device 103, guides and drives all the movable grid bars 10222 of the group to generate a reciprocating circular motion with the same motion track.
- segmented grid bars for splicing can not only reduce the cost, but also reduce the deformation amount of the grid bars and the difficulty of correcting the deformation.
- a feeding port 10211 and a discharging port 10212 are respectively provided on the two oppositely standing side walls 1021 of the fixed plate.
- the driving device includes: a driving center shaft 1031, a guide grid 1032, and a driving mechanism 1033;
- each guiding grid bar 1032 There are two guiding grid bars 1032, two eccentric bearings 1034 are arranged on each guiding grid bar 1032, and a driving central shaft 1031 is penetrated in the eccentric bearing 1034; each guiding grid bar 1032 is provided with A plurality of third fixing holes 10321 are in the same position as the series connection holes 102221 on the movable grid bar 10222; the third fixing holes 10321 on the guide grid bar 1032 and the series connection holes 102221 of the movable grid bar 10222 are connected in series through the same root The rods 102222 are connected in series; each guide grid 1032 is a whole; the eccentric bearings 1034 on the guide grid 1032 connected with the movable grid 10222 have the same eccentric direction and the same eccentric wheelbase.
- a closed loop is formed above the guide grid bar 1032 , and the driving center shaft 1031 and the eccentric bearing 1034 are all arranged above the grooved filter body 102 .
- the driving mechanism 1033 includes: a driving motor 10331 and a gear transmission mechanism 10332; the driving motor 10331 drives the two driving central shafts 1031 through the gear transmission mechanism 10332 to achieve the same rotation and rotation speed, and the driving central shafts 1031 respectively drive the sleeves
- the guide grid bar 1032 on the upper part moves, and the guide grid bar 1032 drives the movable grid bar 10222 connected to it to do a reciprocating circular motion with the same motion track.
- the front end of the driving center shaft 1031 is provided with a front end fixing bracket 10351, and the rear end is provided with a rear end fixing bracket 10352.
- the gear transmission mechanism 10332 is arranged in the gear box 103321 and is fixedly connected to the front end fixing bracket 10351.
- the front end fixing bracket 10351 and the rear end fixing bracket 10352 are respectively fixedly connected to the side plate 400 .
- the driving mechanism 1033 can also be a plurality of driving motors, and each driving motor drives a driving central shaft to rotate.
- the movable grid bars 10222 can also be made to perform reciprocating up-and-down motion, reciprocating left-right motion, reciprocating torsional motion, or other reciprocating motion through other driving devices or limiting devices.
- the reciprocating circular motion of the movable grid ensures the smoothness of the filter slit, and the filtrate is discharged from the filter slit into the filtrate tank 101 as much as possible, leaving it in The material in the tank filter body 102 is discharged from the discharge port 10212 .
- the tank-type filter body 102 is provided with a flow restricting device 1023 inside, which is divided into two cavities, a guide cavity and a stirring and filtering cavity.
- the port 10211 is located in the diversion cavity; a stirring device 1024, 1024 and a liquid level gauge 1025 are arranged in the stirring and filtering cavity close to the discharge port 10212.
- the flow restriction device 1023 is fixed to the side wall 1021 of the fixed plate with the feed opening 10211 .
- a sewage outlet 10213 is arranged at the bottom of the side wall 1021 of the fixed plate where the discharge outlet 10212 is located, and a rotary valve is arranged at the sewage outlet 10213.
- the rotary valve includes: a limit plate 10214, a rotating cover plate 10215; a limit plate 10214 is provided with a limit screw 10216 and a suspension plate screw 10217; the limit plate 10214 is connected to the fixing plate side wall 1021 through the limit screw 10216 and the suspension plate screw 10217; on the limit screw 10216, the fixing plate side wall 1021 and the limit
- a spacer 10218 is arranged between the position plates 10214 to keep a certain gap between the two; the thickness of the rotating cover plate 10215 is less than the thickness of the spacer 10218 (the gasket can be a nut), and the upper end of the rotating cover plate 10215 is provided with a hole sleeved on The suspension plate screw 10217 is clamped in the gap; the rotating cover plate 10217 opens
- the filter device of the present invention adopts two fixed plate side walls 1021 to be arranged on both sides of the filter tank body 102, and the feed port 10211 and the discharge port 10212 of the filter device are both arranged on the side walls 1021 of the two fixed plates to form flocculation mixing
- the transition groove between the groove 200 and the main body 300 of the dehydrator A set of fixed grid bars 10221 and a set of movable grid bars 10222 are provided, and the structure is simpler.
- the driving device 103 is arranged above the U-shaped groove 1022, which is more convenient to assemble and disassemble, and can prevent the risk of the eccentric bearing 1034 being immersed in liquid for a long time.
- the guide grid bars 1032 form a closed-loop structure, which is more stable under force.
- a flow restricting device 1023 is arranged in the middle of the tank filter body 102.
- the bottom of the flow restricting device 1023 runs through two cavities (a diversion cavity and a stirring and filtering cavity), and a stirring device 1024 is arranged in the cavity close to the discharge port 10212.
- the material underflows from the bottom, which strengthens the time of flocculation reaction and improves the effect of flocculation.
- an integrated flocculation-filtration-dehydration device includes: a flocculation device 200, a filter device 100 of the first embodiment, and a dehydration device 300 arranged in sequence, the flocculation device 200, the filter device The device 100 and the dehydration device 300 share a pair of side plates 400 , and the filter device 100 and the dehydration device 300 share a filtrate collection tank 101 .
- the side plate of the flocculation device 200 may not need to be shared with the filter device 100 and the dehydration device 300 .
- the sludge inlet 201 of the flocculation device 200 is located at a low position and is connected to the sludge inlet pump, and the inlet 10211 and the outlet 10212 of the filter device 100 are connected to the three cavities of flocculation-filtration-dehydration.
- the side plate 400 is provided with a flocculation observation port 202 and a dehydration device observation port 301 .
- the bottom of the flocculation device 200 is provided with a sewage outlet 203 .
- the dewatering device 300 is any type of lamination screw dewatering machine in the prior art.
- the invention integrates the flocculation, filtration and dehydration processes into one device, which can be applied to vehicle-mounted devices and is convenient to use.
- the sludge and flocculant enter the flocculation mixing tank of the flocculation device 200, and the flocculation mixing tank is provided with a stirring device.
- the through bottom of the flow restricting device 1023 is then guided into the stirring and filtering cavity, and the peripheral liquid level of the flow guiding cavity gradually rises.
- the drive motor 10331 drives the guide grids 1032 to generate a reciprocating circular motion, thereby driving all the movable grids 10222 of the same group to generate a reciprocating circular motion with the same motion trajectory, and then supplemented by the stirring device 1025 in the tank filter body 102. Flush the cavity to ensure that the filter seam does not become clogged.
- the filtrate After the filtrate flows out, it is collected into the filtrate collection tank 101 .
- the stirring of the filter tank cavity also prevents the flocs from settling, so that the flocs with stable concentration can enter the feed bin of the dehydrator device 300 through the fixed discharge port 10212 of the filter tank.
- the liquid level is installed in the tank filter body 102 of the filter device 100 or the flocculation mixing tank of the flocculation device 200 It can sense the change of liquid level uniformly and effectively control the feeding, dosing and dehydration in the later stage.
- the residue in the flocculation mixing tank is discharged through the sewage outlet 203, and the residue in the tank filter body 102 can also be discharged through the sewage outlet 10213.
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Abstract
一种过滤装置,包括:滤液收集槽、槽体式过滤体;滤液收集槽,用于承接从槽体式过滤体滤出的滤液;槽体式过滤体,包括:两个相对而立的固定板侧壁、和设置在两个固定板侧壁之间U形槽,两个相对而立的固定板侧壁上分别设有进料口和出料口;当物料通过进料口进入槽体式过滤体后,通过活动栅条的往复式运动,确保滤缝的通畅,尽可能地让滤液从滤缝排出到滤液收集槽内,留在槽体式过滤体内的物料从出料口排出。一种絮凝过滤脱水的一体化设备,包括依次连接设置的絮凝装置、如上所述的一种过滤装置、脱水装置,过滤装置的进料口和出料口连通絮凝、过滤、脱水三个腔体。本发明成本较低、结构简单合理,运行稳定。
Description
本发明属于固液分离设备技术领域,具体涉及一种过滤装置、以及一种絮凝过滤脱水一体化设备。
固液分离设备主要应用在污水处理厂、化工厂、实验室、淀粉分离、泥浆处理等等。固液分离设备根据所处理的物料的性状和所要处理的目的不同,分为沉沙机、格栅机、浓缩机、脱水机等等。
不同的行业领域对设备的要求不一样。固液分离设备的涉及领域广,选择合适的设备将会事半功倍。例如泥浆处理,由于处理量大,固体含量高,且泥浆固渣比重较大,易于沉降分离,所以可以用沉沙机、板框脱水机等固液分离设备。而针对市政污水处理厂的剩余活性污泥,可以采用多道固液分离的组合工艺,首先用沉沙装置将比重大的,易于沉降的泥沙分离,然后用格栅机去除水体中的颗粒较大的漂浮物,余留在水体中的悬浮物再进行加药絮凝,用浓缩脱水机进行进一步的加压过滤脱水。
中国发明专利201911375256.X公开了一种带有往复式运动的栅条构件的槽体式过滤装置,其中说明书中第一实施例的过滤装置使用在集成化设备上的絮凝混合工序和脱水工序之间,是将絮凝后的物料先进行一次过滤预浓缩,预浓缩后的物料再进入脱水机进行脱水。由于过滤槽处于运动状态,无法与前端的絮凝装置和脱水装置进行严密对接,絮凝装置絮凝好的絮团经过通过设在过滤槽上方的进料管进入过滤槽,出料是从高度较低、并且向外弯折延伸的后壁处流出,因此,絮凝装置的高度高于过滤装置,而脱水机的高度低于过滤装置,三个工序的设备从高到低排列。为了保证物料顺利地完成从絮凝工序到过滤工序、再到脱水工序,需要在三个工序的设备中均设置液位计, 并通过PLC来控制开关。这样的三个工序的设备,为了确保脱水本体的液位压力正常,造成絮凝混合槽的液位高度高,而且需要设计三个液位计通过PLC来控制,大大增加了使用成本和控制难度。
【发明内容】
本发明所要解决的技术问题之一在于提供一种成本较低、结构简单合理,运行稳定,过滤效果好的带有栅条构件的过滤装置。
本发明所要解决的技术问题之二在于提供一种成本较低、结构简单合理,操作方便,运行稳定,过滤效果好的絮凝过滤脱水一体化设备。
本发明是这样实现的:
一种过滤装置,包括:滤液收集槽、槽体式过滤体;
所述滤液收集槽,用于承接从所述槽体式过滤体滤出的滤液;
所述槽体式过滤体,包括:两个相对而立的固定板侧壁、和设置在两个固定板侧壁之间U形槽,所述U形槽是由两组或两组以上的U形栅条相间层叠铺设而成,同组栅条每相邻所述栅条之间均采用垫片隔开,所述垫片的厚度大于所述另一组栅条的厚度,从而形成滤缝;其中,至少有一组栅条为固定栅条,至少一组栅条为活动栅条;所述固定栅条上设有两处或两处以上的第一串接孔,所述固定栅条通过所述第一串接孔内穿设的第一串接杆固定连接所述两个相对而立的固定板侧壁;每组所述活动栅条相对于另一组栅条,产生相对位移;每一组所述活动栅条上设有两处或两处以上的第二串接孔,每一组所述活动栅条通过所述第二串接孔内穿设的第二串接杆而连成一个活动体;每个所述活动体,通过一驱动装置,引导并带动所有该组的活动栅条产生相同运动轨迹的往复式运动;
所述两个相对而立的固定板侧壁上分别设有进料口和出料口;
当物料通过所述进料口进入所述槽体式过滤体后,通过所述活动栅条的往复式运动,确保所述滤缝的通畅,尽可能地让滤液从滤缝排出到所述滤液收集槽内,留在所述槽体式过滤体内的物料从所述出料口排出。
进一步地,每组所述活动栅条做往复式圆周运动。
进一步地,所述驱动装置,包括:驱动中心轴、导动栅条、驱动机构;
所述驱动中心轴的数量为至少两个;
所述导动栅条的数量为一个或一个以上,所述每个导动栅条上均至少设置两个偏心装置,所述偏心装置内穿设一个所述驱动中心轴;所述每个导动栅条上均设置至少两个第一固定孔,与所述活动栅条上的第一串接孔的位置一致;所述导动栅条上的第一固定孔与所述活动栅条的第一串接孔通过同一根串接杆固定串接;与同组活动栅条相连接的导动栅条上的偏心装置的偏心方向一致,偏心轴距一致;
所述驱动机构,包括一个驱动电机和传动机构;所述驱动电机通过传动机构驱动所述驱动中心轴实现同一转向和转速;
所述驱动机构带动所述驱动中心轴同步运动,分别带动套设其上的所述导动栅条做往复式圆周运动,所述导动栅条带动与其相连接的同组活动栅条做相同运动轨迹的往复式圆周运动。
进一步地,所述导动栅条上方闭合形成闭环,所述驱动中心轴、所述偏心装置均设置在所述槽体式过滤体上方。
进一步地,所述槽体式过滤体的内部设有一限流装置将其分为导流腔和搅拌过滤腔两个腔体,所述限流装置的底部贯通所述导流腔和所述搅拌过滤腔两个腔体,所述进料口位于所述导流腔内;靠近所述出料口的所述搅拌过滤腔内设有搅拌装置。
进一步地,所述限流装置固定到具有所述进料口的固定板侧壁上。
进一步地,在设置有所述出料口的固定板侧壁的底部设置排污口。
进一步地,所述排污口处设置一旋转阀门;所述旋转阀门,包括:一限位板、一旋转盖板;所述限位板上设有限位螺丝和悬板螺丝;所述限位板通过所述限位螺丝和所述悬板螺丝连接到所述固定板侧壁上;在所述限位螺丝上,所述固定板侧壁与所述的限位板之间通过设置一垫片让二者保持一定的间隙;所述旋转盖板的厚度小于所述垫片的厚度,所述旋转盖板上端设有一孔套设在所述悬板螺丝上,夹置于所述间隙内;所述旋转盖板通过旋转方式打开所述排污口,并通过重力归位。
进一步地,所述固定栅条和所述活动栅条均是通过多段栅条拼接而成,在拼接处的两段栅条上至少各设一串接孔。
一种絮凝过滤脱水的一体化设备,包括依次连接设置的絮凝装置、如上所述的一种过滤装置、脱水装置,所述过滤装置的进料口和出料口连通絮凝、过滤、脱水三个腔体。
本发明的优点在于:
1、采用两块固定板设置在过滤槽体的两侧,过滤装置的进料口和出料口均设置在两侧固定板上,确保与絮凝混合槽和脱水机本体的进料仓严密对接,相互连通所形成的连通槽体上只需要设置一个液位计。
2、设置一组固定栅条和一组活动栅条,结构更加简单,易于组装和拆卸。
3、驱动装置设置在槽体上方,装卸更加方便,并且可以防止驱动机构和偏心装置长期浸泡在液体中的风险。减少了底部的水流障碍,提高过滤的效果。
4、导动栅条(板)形成了闭环结构,结构更加稳固,导动更加到位。。
5、槽体式过滤体的中部设有一限流装置,限流装置的底部贯通两个腔体,靠近所述出料口的腔体内设有搅抖装置,物料从底部潜流,加长了絮凝反应的时间,提高了絮凝的效果。
6、本发明将絮凝、过滤、脱水工序整合成一个设备,可适用于车载设备,使用方便。过滤装置、脱水装置共用一对侧板,过滤装置和脱水装置共用一个滤液收集槽,结构设计方便合理,操作简单。
下面参照附图结合实施例对本发明作进一步的描述。
图1是本发明的过滤装置的固定栅条的结构示意图。
图2是本发明的过滤装置的活动栅条的结构示意图。
图3是本发明的过滤装置的旋转阀门的具体结构示意图。
图4是本发明的过滤装置的U形槽内部爆炸结构示意图。
图5是本发明的过滤装置的槽体式过滤体爆炸结构示意图。
图6是本发明的絮凝过滤脱水一体化设备分解结构示意图。
图7是本发明的絮凝过滤脱水一体化设备内部侧视图。
图8是本发明的絮凝过滤脱水一体化设备的外观整体示意图。
图9本发明的絮凝过滤脱水一体化设备的俯视图。
图10本发明的絮凝过滤脱水一体化设备的侧视图。
第一实施例:
如图1至图6所示,一种过滤装置100,包括:滤液收集槽101、槽体式过滤体102。滤液收集槽101,用于承接从槽体式过滤体102滤出的滤液。
槽体式过滤体102,包括:两个相对而立的固定板侧壁1021、和设置在两个固定板侧壁之间U形槽1022。
U形槽1022是由一组固定栅条10221和一组活动栅条10222相间层叠铺设而成,活动栅条10222相对于固定栅条10221,产生相对位移,做往复式圆周运动。
固定栅条10221通过三段10221A、10221B、10221C拼接而成,其上设有多个串接孔102211,两相邻固定栅条10221之间均采用垫片10223隔开,垫片10223的厚度大于活动栅条10222的厚度,从而形成滤缝;在拼接处设置三个串接孔可以采用连体垫片10224;全部固定栅条10221通过串接孔102211内穿设的第一串接杆102212连接为一体并固定连接到两个相对而立的固定板侧壁1021。
活动栅条10222通过三段10222A、10222B、10222C拼接而成,其上共设有多个串接孔102221,两相邻活动栅条10222之间均采用垫片10223隔开,垫片10223的厚度大于固定栅条10221的厚度,从而形成滤缝;在拼接处设置三个串接孔可以采用连体垫片10224;全部活动栅条10222通过串接孔102221内穿设的第二串接杆102222连成一个活动体;该活动体,通过一驱动装置103,引导并带动所有该组的活动栅条10222产生相同运动轨迹的往复式圆周运动。
采用分段式栅条进行拼接,既能降低成本,又能够降低栅条的变形量和变形的矫正难度。
两个相对而立的固定板侧壁1021上分别设有进料口10211和出料口10212。
驱动装置,包括:驱动中心轴1031、导动栅条1032、驱动机构1033;
驱动中心轴1031,其数量为两个;
导动栅条1032,其数量为两个,每个导动栅条1032上均设置两个偏心轴承1034,偏心轴承1034内穿设一个驱动中心轴1031;每个导动栅条1032上均设置多个第三固定孔10321,与活动栅条10222上的串接孔102221的位置一致;导动栅条1032上的第三固定孔10321与活动栅条10222的串接孔102221通过同一根串接杆102222固定串接;每个导动栅条1032为一整体;与活动栅条10222相连接的导动栅条1032上的偏心轴承1034的偏心方向一致,偏心轴距一致。
导动栅条1032上方形成闭环,驱动中心轴1031、偏心轴承1034均设置在槽体式过滤体102上方。
本实施例中,驱动机构1033,包括:驱动电机10331和齿轮传动机构10332;驱动电机10331通过齿轮传动机构10332驱动两个驱动中心轴1031实现同一转向和转速,驱动中心轴1031分别带动套设其上的导动栅条1032运动,导动栅条1032带动与其相连接的活动栅条10222做相同运动轨迹的往复式圆周运动。驱动中心轴1031的前端设置有前端固定支架10351、后端设置有后端固定支架10352,齿轮传动机构10332设置在齿轮箱103321内与前端固定支架10351固定连接。前端固定支架10351和后端固定支架10352分别与侧板400固定连接。
在实践中,驱动机构1033也可以是多个驱动电机,每个驱动电机驱动一个驱动中心轴转动。另外,活动栅条10222也可以是通过其他驱动装置或限位装置使其做往复式上下运动、往复式左右运动、往复式扭摆运动、或其他往复式运动。
当物料通过进料口10211进入槽体式过滤体102后,通过活动栅条的往 复式圆周运动,确保所述滤缝的通畅,尽可能地让滤液从滤缝排出到滤液槽101内,留在槽体式过滤体102内的物料从出料口10212排出。
槽体式过滤体102的内部设置有一限流装置1023将其分为导流腔和搅拌过滤腔两个腔体,限流装置1023的底部贯通导流腔和搅拌过滤腔两个腔体,进料口10211位于导流腔内;靠近出料口10212的搅拌过滤腔内设有搅拌装置10241024和液位计1025。限流装置1023固定到具有进料口10211的固定板侧壁1021上。
在出料口10212所在的固定板侧壁1021的底部设置排污口10213,排污口10213处设置一旋转阀门,所述旋转阀门,包括:一限位板10214、一旋转盖板10215;限位板10214上设有限位螺丝10216和悬板螺丝10217;限位板10214通过限位螺丝10216和悬板螺丝10217连接到固定板侧壁1021上;在限位螺丝10216上,固定板侧壁1021与限位板10214之间通过设置一垫片10218让二者保持一定的间隙;旋转盖板10215的厚度小于垫片10218(垫片可以是螺母)的厚度,旋转盖板10215上端设有一孔套设在悬板螺丝10217上,夹置于间隙内;旋转盖板10217通过旋转方式打开排污口10213,并通过重力归位。
本发明的过滤装置采用两块固定板侧壁1021设置在过滤槽体102的两侧,过滤装置的进料口10211和出料口10212均设置在两侧固定板侧壁1021上,成为絮凝混合槽200与脱水机本体300之间的过渡槽。设置一组固定栅条10221和一组活动栅条10222,结构更加简单。驱动装置103设置在U形槽1022上方,装卸更加方便,并且可以防止偏心轴承1034长期浸泡在液体中的风险。导动栅条1032形成了闭环结构,受力更加稳固。槽体式过滤体102的中部设有一限流装置1023,限流装置1023的底部贯通两个腔体(导流腔和搅拌过滤腔),靠近出料口10212的腔体内设有搅抖装置1024,物料从底部潜流,加强了絮凝反应的时间,提高絮凝的效果。
第二实施例:
如图6至图8所示,一种絮凝-过滤-脱水的一体化设备,包括:依次设置 的絮凝装置200、第一实施例的过滤装置100、脱水装置300,所述絮凝装置200、过滤装置100、脱水装置300共用一对侧板400,过滤装置100和脱水装置300共用一个滤液收集槽101。在实践中,絮凝装置200的侧板可以不需要和过滤装置100、脱水装置300共用。
絮凝装置200的进泥口201位于低处并连接进泥泵,过滤装置100的进料口10211和出料口10212连通絮凝-过滤-脱水三个腔体。
侧板400上设有絮凝观察口202、脱水装置观察口301。
絮凝装置200的底部设有排污口203。
脱水装置300是现有技术中的任一种叠片螺旋式脱水机。
本发明将絮凝、过滤、脱水工序整合成一个设备,可适用于车载设备,使用方便。
工作流程:污泥和絮凝剂进入絮凝装置200的絮凝混合槽内,絮凝混合槽内设有搅拌装置,搅拌后形成的絮团通过过滤装置100的进料口10211进入槽体式过滤体102的导流腔体内,通过限流装置1023的贯通的底部再导流入搅拌过滤腔体,导流腔体的外围液位逐步上升。驱动电机10331带动导动栅条1032产生往复式圆周运动,从而带动所有的同组活动栅条10222产生相同运动轨迹的往复式圆周运动,再辅以槽体式过滤体102内的搅拌装置1025的搅拌冲刷腔体,从而确保滤缝不会堵塞。滤液流出后,汇总到滤液收集槽101内。过滤槽腔体的搅拌,也防止絮团沉淀,从而让浓度稳定的絮团通过过滤槽的固定的出料口10212进入脱水机装置300的进料仓。在这个过程中,由于絮凝装置200,过滤装置100、脱水装置300的进料仓形成连通体,因此通过在过滤装置100的槽体式过滤体102内或絮凝装置200的絮凝混合槽内安装液位计,就能统一感知液位的变化并对进料、加药以及后期的脱水进行有效的控制。停止运行时,絮凝混合槽内的残留物通过其排污口203排出,而槽体式过滤体102内的残留物也可通过排污口10213排出。
以上所述仅为本发明的较佳实施用例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换以及改进等,均应包含在本发明的保护范围之内。
Claims (10)
- 一种过滤装置,其特征在于:包括:滤液收集槽、槽体式过滤体;所述滤液收集槽,用于承接从所述槽体式过滤体滤出的滤液;所述槽体式过滤体,包括:两个相对而立的固定板侧壁、和设置在两个固定板侧壁之间U形槽,所述U形槽是由两组或两组以上的U形栅条相间层叠铺设而成,同组栅条每相邻所述栅条之间均采用垫片隔开,所述垫片的厚度大于所述另一组栅条的厚度,从而形成滤缝;其中,至少有一组栅条为固定栅条,至少一组栅条为活动栅条;所述固定栅条上设有两处或两处以上的第一串接孔,所述固定栅条通过所述第一串接孔内穿设的第一串接杆固定连接所述两个相对而立的固定板侧壁;每组所述活动栅条相对于另一组栅条,产生相对位移;每一组所述活动栅条上设有两处或两处以上的第二串接孔,每一组所述活动栅条通过所述第二串接孔内穿设的第二串接杆而连成一个活动体;每个所述活动体,通过一驱动装置,引导并带动所有该组的活动栅条产生相同运动轨迹的往复式运动;所述两个相对而立的固定板侧壁上分别设有进料口和出料口;当物料通过所述进料口进入所述槽体式过滤体后,通过所述活动栅条的往复式运动,确保所述滤缝的通畅,尽可能地让滤液从滤缝排出到所述滤液收集槽内,留在所述槽体式过滤体内的物料从所述出料口排出。
- 如权利要求1所述的一种过滤装置,其特征在于:每组所述活动栅条做往复式圆周运动。
- 如权利要求1所述的一种过滤装置,其特征在于:所述驱动装置,包括:驱动中心轴、导动栅条、驱动机构;所述驱动中心轴的数量为至少两个;所述导动栅条的数量为一个或一个以上,所述每个导动栅条上均至少设置两个偏心装置,所述偏心装置内穿设一个所述驱动中心轴;所述每个导动栅条上均设置至少两个第一固定孔,与所述活动栅条上的第一串接孔的位置一致;所述导动栅条上的第一固定孔与所述活动栅条的第一串接孔通过同一 根串接杆固定串接;与同组活动栅条相连接的导动栅条上的偏心装置的偏心方向一致,偏心轴距一致;所述驱动机构,包括一个驱动电机和传动机构;所述驱动电机通过传动机构驱动所述驱动中心轴实现同一转向和转速;所述驱动机构带动所述驱动中心轴同步运动,分别带动套设其上的所述导动栅条做往复式圆周运动,所述导动栅条带动与其相连接的同组活动栅条做相同运动轨迹的往复式圆周运动。
- 如权利要求3所述的一种过滤装置,其特征在于:所述导动栅条上方闭合形成闭环,所述驱动中心轴、所述偏心装置均设置在所述槽体式过滤体上方。
- 如权利要求1所述的一种过滤装置,其特征在于:所述槽体式过滤体的内部设有一限流装置将其分为导流腔和搅拌过滤腔两个腔体,所述限流装置的底部贯通所述导流腔和所述搅拌过滤腔两个腔体,所述进料口位于所述导流腔内;靠近所述出料口的所述搅拌过滤腔内设有搅拌装置。
- 如权利要求5所述的一种过滤装置,其特征在于:所述限流装置固定到具有所述进料口的固定板侧壁上。
- 如权利要求1所述的一种过滤装置,其特征在于:在设置有所述出料口的固定板侧壁的底部设置排污口。
- 如权利要求7所述的一种过滤装置,其特征在于:所述排污口处设置一旋转阀门;所述旋转阀门,包括:一限位板、一旋转盖板;所述限位板上设有限位螺丝和悬板螺丝;所述限位板通过所述限位螺丝和所述悬板螺丝连接到所述固定板侧壁上;在所述限位螺丝上,所述固定板侧壁与所述的限位板之间通过设置一垫片让二者保持一定的间隙;所述旋转盖板的厚度小于所述垫片的厚度,所述旋转盖板上端设有一孔套设在所述悬板螺丝上,夹置于所述间隙内;所述旋转盖板通过旋转方式打开所述排污口,并通过重力归位。
- 如权利要求1所述的一种过滤装置,其特征在于:所述固定栅条和所述活动栅条均是通过多段栅条拼接而成,在拼接处的两段栅条上至少各设一串接孔。
- 一种絮凝过滤脱水的一体化设备,其特征在于:包括依次连接设置的絮凝装置、如权利要求1至9任一项所述的一种过滤装置、脱水装置,所述过滤装置的进料口和出料口连通絮凝、过滤、脱水三个腔体。
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