WO2022068495A1 - Panelized circuit board, depanelization method, and depanelization device - Google Patents

Panelized circuit board, depanelization method, and depanelization device Download PDF

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Publication number
WO2022068495A1
WO2022068495A1 PCT/CN2021/115276 CN2021115276W WO2022068495A1 WO 2022068495 A1 WO2022068495 A1 WO 2022068495A1 CN 2021115276 W CN2021115276 W CN 2021115276W WO 2022068495 A1 WO2022068495 A1 WO 2022068495A1
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WIPO (PCT)
Prior art keywords
warning
cut
cutting
circuit
circuit board
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Application number
PCT/CN2021/115276
Other languages
French (fr)
Chinese (zh)
Inventor
郭健强
罗文君
鄢邦松
叶连杰
李志海
Original Assignee
荣耀终端有限公司
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Publication of WO2022068495A1 publication Critical patent/WO2022068495A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits

Definitions

  • the present application belongs to the technical field of circuit boards, and more particularly relates to a circuit board assembling method, a board dividing method and a board dividing device.
  • circuit boards are produced by panel assembly, and then cut into veneers after the circuit board assembly operation is completed.
  • panel assembly can increase the production efficiency of the production line, and at the same time, it can ensure the utilization rate of the plates during processing and reduce the cost.
  • the splitting burr is long due to the limitation of the splitting process conditions, which affects the accuracy of the splitting. If the process parameters are adjusted to reduce the burr of the sub-board, it will increase the risk of copper leakage from the sub-board. In the subsequent inspection stage, the copper-exposed veneer will be scrapped through the appearance judgment.
  • the pass is all manual detection, that is, it is judged by the human eye whether the circuit is cut to cause copper leakage.
  • Manual inspection is prone to misjudgment, and the judgment accuracy will decrease after the inspectors are fatigued.
  • the defective products are used in the subsequent module assembly process, resulting in the module being scrapped, which will cause more damage. large economic losses. It can be seen that improving the accuracy of sub-boards, reducing the misjudgment rate and releasing the manpower for manual detection are technical problems that need to be solved urgently at present.
  • the present application provides a circuit board assembling method, a board dividing method, and a board dividing device, which solve the technical problems of improving the precision of the board dividing, reducing the misjudgment rate and releasing the manpower for manual detection.
  • an embodiment of the present application provides a circuit board assembly, the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced to each other, N is a positive integer, and N ⁇ 2, wherein at least part of The auxiliary splicing structure is used to connect two adjacent circuit boards; the circuit board veneer includes functional wiring and the edge of the shape to be cut, the auxiliary splicing structure is connected to the edge of the shape to be cut, and the functional line is connected to the edge of the shape to be cut.
  • the circuit board veneer includes at least one warning line, and the extension direction of at least one warning line is the same as the extending direction of the edge of the shape to be cut; the distance between the at least one warning line and the edge of the shape to be cut is d1, and the distance of the function line to be cut is d1.
  • the distance between the edges of the cutting shape is d2, and d1 ⁇ d2.
  • a warning line is added to the circuit board veneer to give an early warning to the cutting state during sub-board cutting, and to adjust the cutting method of the auxiliary splicing structure when it is judged to be an early warning state. Among them, the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods.
  • the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste.
  • the board can accurately detect the waste board. There is basically no misjudgment in this detection method, which ensures the detection accuracy. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs.
  • the cutting position can be adjusted and the auxiliary splicing structure can be cut, so as to ensure that the cutting process will not cut the functional wiring in the circuit board, and achieve high-precision board separation.
  • the generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
  • the extension direction of the edge of the shape to be cut is the first direction
  • the length of the edge of the shape to be cut is L1
  • the length of the functional wiring in the first direction is L2, L2 ⁇ L1; wherein, the warning line is in the first direction.
  • the length of the direction is L3, L3>L1.
  • the extension direction of the edge of the shape to be cut is the first direction
  • the length of the edge of the shape to be cut is L1
  • the length of the functional wiring in the first direction is L2, L2 ⁇ L1; wherein, the warning line is in the first direction
  • the length of the direction is L3, L3>L2.
  • the warning line is located on the side of the functional line that is close to the edge of the shape to be cut. That is to say, if the distance between the warning line and the edge of the shape to be cut is set to be less than the distance between the function line and the edge of the outer cutting shape, when cutting the auxiliary splicing structure, the warning line will be cut first, and the function may be cut after a period of time. Traces. Therefore, the cutting process can be warned through the warning line. When the warning state is detected, the functional wiring has not been cut, and the single board of the circuit board is still intact, ensuring the yield of the sub-board.
  • the width of the warning line is D, where D ⁇ 0.02mm.
  • the pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off. Then, when the pre-warning line is determined according to the pre-warning, the cutting position can be adjusted and the sub-board can be continued. During the subsequent sub-board cutting process, the pre-warning line can still give an early warning of the cutting state until the auxiliary splicing structure is cut. The structure cooperates with the board separation method to realize high-precision board separation and avoid the generation of waste boards.
  • D ⁇ 1mm is set. Avoid the width of the warning line is too large, resulting in a waste of space and affecting the size of the circuit board.
  • the circuit board includes a first insulating layer and a second insulating layer, the warning wires and the functional wires are both located on the first insulating layer, and the second insulating layer covers the warning wires and the functional wires.
  • the pre-warning line and the functional wiring can be produced in the same process, and the setting of the pre-warning line does not increase the extra process, and the production is simple.
  • At least one insulating layer is spaced between the functional wiring and the warning line.
  • one functional trace corresponds to at least two early warning traces, and in the thickness direction of the circuit board, one pre-warning trace, the functional trace, and the other pre-warning trace are stacked and arranged. It can reduce the influence of layer deviation in the manufacturing process on the yield of the sub-board. Even in the case of layer deviation, it can be ensured that at least one of the two pre-warning lines is located on the side of the functional trace close to the edge of the shape to be cut, or the distance between at least one pre-warning line and the edge of the shape to be cut and the function of the edge The lines are equidistant from the edge of the shape to be cut.
  • the single board of the circuit board includes an early warning port, and at least one end of the early warning line is electrically connected to the early warning port.
  • the pre-warning line is connected to the detection power supply when the circuit board is divided. In order to realize the early warning of the cutting state of the sub-board.
  • the early warning line is an inductive coil.
  • the inductive coil is connected to the detection power supply to form a conductive loop.
  • the conductive loop becomes an open circuit, so that the early warning of the cutting process can be realized.
  • the single board of the circuit board further includes a connecting wire, and the warning wire and the connecting wire are connected end to end in sequence to form a closed wiring.
  • an induction circuit is set when the circuit board is divided. After the induction circuit is energized, an induction current can be generated on the closed trace, so the monitoring module may not be connected to the closed early warning line.
  • An induction module is set in the middle, and the induction module can sense the change of the induction current on the warning line to generate a corresponding induction signal. Then, the cutting state of the warning line can be judged by detecting the change of the induction signal.
  • the monitoring module does not need to be electrically connected to the pre-warning line, and the pre-warning line does not need to be connected to the power supply, which can ensure the safety of the circuit board.
  • the circuit board panel includes at least one process edge, and some of the auxiliary splicing structures are used to connect the process edge and the adjacent circuit board veneer.
  • the number of process edges in the circuit board assembly can be set according to the requirements of the specific manufacturing process.
  • the embodiments of the present application also provide a method for dividing a board, which is used for dividing a circuit board assembly.
  • the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced to each other, where N is a positive Integer, and N ⁇ 2, wherein at least part of the auxiliary splicing structure is used to connect two adjacent circuit boards; the circuit board includes functional wiring and the outline edge to be cut, and the auxiliary splice structure is the same as the outline edge to be cut.
  • the functional wiring is adjacent to the edge of the shape to be cut; wherein, the circuit board veneer includes at least one warning line, and the extension direction of at least one warning line is the same as the extension direction of the edge of the shape to be cut; at least one warning line is away from the shape to be cut.
  • the method of dividing the board includes: cutting an auxiliary splicing structure connected to the single board of the circuit board, and detecting the electrical performance of the early warning circuit at the same time The detection value is obtained, wherein the pre-warning line is located in the pre-warning circuit; according to the detection value, it is determined that the cutting state is the pre-warning state, and the cutting mode of the auxiliary splicing structure of the current cutting is adjusted.
  • the cutting state is pre-warned by detecting the electrical performance in the pre-warning circuit when the board is divided, and the cutting method of the auxiliary splicing structure is adjusted when the pre-warning state is judged.
  • the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods.
  • the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste.
  • the board can accurately detect the waste board.
  • determining that the cutting state is an early warning state according to the detected value includes: comparing the detected value with a calibration value, and the calibration value is a detection threshold that is determined to be an early warning state; when the detected value is different from the calibration value, it is determined to be an early warning state.
  • the pre-warning state is judged by setting a detection threshold, which can be set according to the pre-warning circuit.
  • This embodiment can be applied to the embodiment where the pre-warning line is a line that can be easily cut off and the pre-warning line is relatively close to the functional wiring.
  • This kind of board separation method can avoid waste of board separation time and milling cutter head wear, and can also judge the circuit board veneer connected with the auxiliary splicing structure to be a waste board at the same time, and accurately detect the waste board.
  • the method for dividing the board further includes: before cutting the auxiliary splicing structure, obtaining an initial value according to the electrical performance of the early warning circuit; and using the initial value as a calibration value.
  • the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit.
  • the initial value of the electrical performance of the early-warning circuit is the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
  • the circuit is an early warning circuit;
  • the early warning line is an inductive coil, and the two ends of the inductive coil are respectively connected to the positive and negative poles of the detection power supply, and the circuit where the early warning line and the detection power supply are located is an early warning circuit;
  • the induction circuit is energized, an induced current can be generated on the pre-warning line, and the circuit where the pre-warning line is located is an early-warning circuit.
  • the plate-splitting method provided by the embodiment of the present invention can be applied to various early-warning circuits for early-warning of the cutting state.
  • the width of the warning line is D, D ⁇ 0.02mm; in the warning state, the warning line is cut by the milling cutter but not cut off; adjusting the cutting method of the auxiliary splicing structure for the current cutting, including: adjusting Cut the position, and then continue to cut the auxiliary splicing structure of the current cut. It is ensured that the cutting process will not cut the functional traces in the single board of the circuit board, realize high-precision board separation, and avoid the generation of waste boards, and the yield rate of board separation is significantly improved.
  • the method for dividing the board further includes: before cutting the auxiliary splicing structure, obtaining an initial value according to the electrical performance of the early warning circuit; and using the initial value as a calibration value.
  • the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit.
  • the initial value of the electrical performance of the early-warning circuit is the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
  • the method for dividing the board further includes: controlling the milling cutter to be electrified, and electrically connecting one of the milling cutter and the warning line to the positive pole of the detection power supply, and the other It is electrically connected to the negative pole of the detection power supply, and the circuit where the milling cutter, the early warning line and the detection power supply are located is the early warning circuit.
  • the pre-warning circuit changes from an open circuit to a passage, and there is a certain current value in the pre-warning circuit.
  • the milling cutter When the change of the current value is detected, it can be judged that the milling cutter has cut the warning line, and the cutting state of the warning line can be judged correspondingly as the warning state. Then, according to the warning state, the milling cutter is controlled to adjust the cutting position.
  • the warning circuit turns back to an open circuit again; when the warning circuit becomes an open circuit again during the cutting process, it is judged that the milling cutter cuts to the warning line; The above process is repeated until the cutting of the currently cut auxiliary splice structure is completed.
  • using the initial value as the calibration value includes: when the cutting state is determined to be the early warning state for the first time, using the initial value as the calibration value; the method of dividing the plate further includes: determining the cutting state after the first determination as the warning state When it is in the pre-warning state, the process value is used as the calibration value, wherein the process value is the detection value used when the cutting state of the pre-warning line was determined as the pre-warning state last time. That is to say, every time the warning line is cut once, a part of the warning line will be cut off, and the resistance size of the warning line will change once.
  • the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value.
  • the method for dividing the board further includes at least one of the following: connecting the two ends of the pre-warning line to the positive and negative electrodes of the detection power supply, respectively, the pre-warning line and the detection power supply.
  • the circuit in which it is located is an early warning circuit; the external induction circuit of the circuit board is energized, wherein, after the induction circuit is energized, an induced current can be generated on the early warning line, and the circuit where the early warning line is located is an early warning circuit.
  • the plate-splitting method provided in this embodiment can be applied to various early-warning circuits to give early warning of the cutting state.
  • adjusting the cutting position includes: adjusting the relative position of the milling cutter and the auxiliary splicing structure currently being cut according to the position adjustment signal. After adjusting the cutting position, the milling cutter is controlled to stay away from the warning line, so that the auxiliary splicing structure can be continuously cut, and the warning line can continue to warn the cutting state in the subsequent cutting process.
  • the method for dividing the plate also includes: while adjusting the cutting position, reducing the cutting speed and the rotational speed of the milling cutter according to the control of the first cutting parameter adjustment signal;
  • the position includes: according to the control adjustment of the position adjustment signal, the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure of the current cutting is increased, wherein the change of the distance after adjustment is a preset value; the milling cutter is controlled to continue to cut the current cutting
  • the auxiliary splicing structure is cut, including: when the distance change reaches a preset value, according to the control of the second cutting parameter adjustment signal, the cutting speed and the rotation speed of the milling cutter are increased, and the auxiliary splicing structure currently being cut is continued to be cut.
  • the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.
  • an embodiment of the present application also provides a depaneling device, which is applied to depaneling a circuit board assembly, and the depaneling device includes: a depaneling tool, a loading table, a milling cutter, a monitoring module and a main control system; in,
  • Sub-board tooling used to fix the circuit board panel
  • the stage used to carry the sub-board tooling
  • the milling cutter is used to cut the auxiliary splicing structure connected with the circuit board veneer;
  • the main control system monitoring module is used to detect the electrical performance of the early warning circuit to obtain the detection value during sub-board, and send the detection value to the main control system, wherein the early warning line in the circuit board assembly is located in the early warning circuit;
  • the main control system includes: a judgment unit and a cutting control unit; wherein,
  • the judgment unit is used for receiving the detection value, and when it is determined that the cutting state is an early warning state according to the detection value, sending an adjustment instruction to the cutting control unit;
  • the cutting control unit is used for adjusting the cutting mode of the auxiliary splicing structure currently being cut in response to the adjustment instruction.
  • the plate separating device provided in the present application, it is possible to give an early warning to the cutting state of the separating plate and adjust the cutting method when the plate is separated.
  • the feedback control of the cutting method is realized by detecting the cutting state, so as to improve the precision of the plate separation.
  • the judging unit is used to compare the detection value with the calibration value
  • the calibration value is a detection threshold value determined as an early warning state
  • the detection value is different from the calibration value, it is determined as an early warning state.
  • the pre-warning state is judged by setting the detection threshold, which can be set according to the pre-warning circuit.
  • the warning line is cut off in the warning state; the cutting control unit is further configured to control the milling cutter to stop cutting the currently cutting auxiliary splicing structure in response to the adjustment instruction. It can avoid the waste of board dividing man-hours and milling cutter head wear, and can simultaneously determine that the circuit board veneer connected with the auxiliary splicing structure is a waste board, and accurately detect the waste board. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs.
  • the width of the warning line is D, D ⁇ 0.02mm; in the warning state, the warning line is cut by the milling cutter but not cut off; the cutting control unit is further configured to adjust the cutting position in response to the adjustment instruction
  • the back control continues to cut the currently cut auxiliary splice structure. It can continue to cut the auxiliary splicing structure after adjusting the cutting position, so as to ensure that the cutting process will not cut the functional wiring in the single board of the circuit board, realize high-precision board separation, and avoid the generation of waste boards, and the yield rate of board separation is significantly improved.
  • the monitoring module is also used to obtain the initial value according to the electrical performance of the early warning circuit before cutting the auxiliary splicing structure, and send the initial value to the judgment unit; value as the calibration value.
  • the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit.
  • the initial value of the electrical performance of the early-warning circuit as the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
  • the judging unit is also used to use the initial value as the calibration value when the cutting state is determined to be an early warning state for the first time; it is also used to determine that the cutting state is an early warning state after the first determination as the early warning state, using The process value is used as the calibration value, wherein the process value is the detection value adopted when the cutting state of the warning line was determined as the warning state last time.
  • the warning line has a certain width, when the milling cutter cuts to the warning line, the warning line will not be cut off immediately, and the state where the warning line is cut but not cut off is set as the warning state. Then a part of the warning line will be cut off, and the resistance size of the warning line will change once.
  • the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value.
  • the cutting control unit includes a first subunit and a second subunit; the first subunit is used to generate a position adjustment signal in response to the adjustment instruction, and the position adjustment signal is used to control and adjust the auxiliary splicing structure of the milling cutter and the current cutting.
  • the second sub-unit is used to generate a cutting control signal after adjusting the relative position, and the cutting control signal is used to control the continuous cutting of the auxiliary splicing structure currently being cut. After adjusting the cutting position, the milling cutter is controlled to stay away from the warning line, so that the auxiliary splicing structure can be continuously cut, and the warning line can continue to warn the cutting state in the subsequent cutting process.
  • the position adjustment signal is specifically used to control and increase the distance of the milling cutter from the warning line adjacent to the auxiliary splicing structure of the current cutting, wherein the adjusted distance change is a preset value;
  • the cutting control signal includes the first cutting The parameter adjustment signal and the second cutting parameter adjustment signal;
  • the second subunit is also used to generate the first cutting parameter adjustment signal when adjusting the cutting position, and the first cutting parameter control signal is used to control the reduction of the cutting speed and the rotation speed of the milling cutter ; is also used to generate a second cutting parameter adjustment signal when the distance change reaches a preset value, and the second cutting parameter adjustment signal is used to control the increase of the cutting speed and the rotation speed of the milling cutter, and continue to cut the auxiliary splicing structure of the current cutting.
  • the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.
  • the sub-panel device further includes an auxiliary pre-warning module, and the auxiliary pre-warning module includes an induction circuit, and the induction circuit is used to generate an induction current on the pre-warning circuit during the de-paneling process after power-on.
  • the circuit board panel in which the warning line and the conductive line in the circuit board form a closed line can use this sub-board device to divide the board. After the induction circuit is energized, an induced current can be generated on the closed line, and the monitoring module can not be used.
  • the circuit board assembling, splitting method and splitting device provided by the present application have the following beneficial effects: an early warning line is added to a single board of a circuit board, and an early warning circuit is used to give an early warning to the cutting process when the splitting is cut. While cutting the auxiliary splicing structure connected with the single board of the circuit board, the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device. The main control system in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit, and adjust the cutting method of the auxiliary splicing structure when it is judged that the cutting state of the warning line is the warning state.
  • the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods.
  • the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste.
  • the board can accurately detect the waste board. There is basically no misjudgment in this detection method, which ensures the detection accuracy.
  • the cutting position can be adjusted and the auxiliary splicing structure can be cut, so as to ensure that the cutting process will not cut the functional wiring in the circuit board, and achieve high-precision board separation.
  • the generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
  • Fig. 1 is a partial schematic diagram of a circuit board splicing in the related art
  • FIG. 2 is a schematic diagram of a circuit board assembly provided by an embodiment of the present application.
  • Fig. 3 is a kind of flow chart of the splitting method provided by the embodiment of the present application.
  • FIG. 4 is a schematic diagram of a plate splitting device provided by an embodiment of the present application.
  • FIG. 5 is another schematic diagram of the plate splitting device provided by the embodiment of the present application.
  • 6A is a simplified schematic diagram of a cross-section at the position of the tangent line A-A' in FIG. 2;
  • 6B is a simplified schematic diagram of a cross-section at the position of the tangent line A-A' in FIG. 2;
  • FIG. 7 is another partial schematic diagram of the circuit board panel provided by the embodiment of the present application.
  • Fig. 8A is a schematic cross-sectional view at the position of tangent line B-B' in Fig. 7;
  • Fig. 8B is another schematic cross-sectional view at the position of tangent line B-B' in Fig. 7;
  • FIG. 9 is a partial top schematic view of a circuit board panel provided by an embodiment of the present application.
  • FIG. 10 is another partial top view schematic diagram of the circuit board panel provided by the embodiment of the application.
  • FIG. 11 is another partial top schematic view of the circuit board panel provided by the embodiment of the application.
  • Figure 12 is a schematic cross-sectional view at the position of the tangent line C-C' in Figure 10;
  • FIG. 13 is another partial top schematic view of the circuit board panel provided by the embodiment of the application.
  • FIG. 14 is a partial top-view schematic diagram of a circuit board assembly provided by an embodiment of the application.
  • FIG. 15 is another partial top-view schematic diagram of the circuit board panel provided by the embodiment of the application.
  • FIG. 16 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • 17 is a block diagram of a main control system in a sub-board device provided by an embodiment of the present invention.
  • FIG. 18 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • Fig. 19 is a circuit diagram of the sub-board device and the early warning circuit in the sub-board process
  • FIG. 20 is a working flow diagram of the plate splitting device provided by the embodiment of the application.
  • FIG. 21 is another flowchart of a method for splitting a board provided by an embodiment of the present application.
  • FIG. 22 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • Figure 23 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process
  • FIG. 24 is another working flow chart of the plate-splitting device provided by the embodiment of the application.
  • Figure 25 is a schematic diagram of a cutting trajectory of a milling cutter in the process of splitting cutting
  • FIG. 26 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • Figure 27 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process
  • FIG. 28 is another working flow chart of the depaneling device provided by the embodiment of the application.
  • FIG. 29 is another flow chart of the method for splitting a board provided by an embodiment of the present application.
  • Figure 30 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process
  • FIG. 31 is a working flow diagram of the plate splitting device provided by the embodiment of the application.
  • Figure 32 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process
  • FIG. 33 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • FIG. 34 is another block diagram of the main control system in the sub-board device provided by the embodiment of the application.
  • FIG. 1 is a partial schematic diagram of a circuit board assembly in the related art.
  • two adjacent circuit boards 00 are connected by connecting bars 01
  • function lines 02 are usually provided at positions close to the connecting bars 01 in the circuit boards 00 .
  • the function line 02 can be a wire, which is used to connect the components in the circuit of the circuit board veneer 00;
  • the function line 02 can also be a ground wire, which is used as a potential reference point in the circuit in the circuit board veneer 00;
  • the line 02 can also be copper plated, and the copper plated is used to connect with the ground wire to reduce the resistance of the ground wire.
  • a sub-board identification line 03 with a certain width is arranged, and the connection bar 01 is cut along the sub-board identification line 03 during sub-board.
  • the preset outline line 04 is understood as the design outline edge of the circuit board veneer.
  • the final shape edge of the circuit board may be different from the design shape edge.
  • the three positional relationships are: the first, the sub-board identification line is located on the side of the preset outline of the circuit board that is far from the function line; the second, the sub-board identification line is located in the preset outline of the circuit board. The inner side of the line close to the function line, that is, the sub-board identification line is located in the circuit board veneer; in the third type, the sub-board identification line coincides with the preset outline of the circuit board veneer.
  • the distance between the functional line inside the circuit board and the preset outline line will also be adjusted accordingly to reduce the risk of copper exposure during the process of cutting the connection strip and improve the quality of the sub-board. Rate.
  • the distance d 0 between the function line 02 and the preset outline line 04 of the circuit board veneer 00 is at least a safety distance of 0.2 mm.
  • the waste boards of the sub-boards are manually detected, and the third positional relationship shown in FIG. 1 is taken as an example.
  • the sub-board identification line 03 has a first boundary line 031 on the side close to the circuit board veneer 00 and a second boundary line 032 on the side away from the circuit board veneer 00 .
  • the first boundary line 031 is intact and not cut, and the second boundary line 032 is completely cut off. Only the veneer that meets this condition is a qualified veneer. The rest of the cases are discarded.
  • the sub-board machine will use the same cutting logic to sub-board the same type of circuit board panel. Due to the inevitable systematic error of the sub-board machine, the burr of the circuit board after the sub-board is too long, which affects the sub-board accuracy. If the sub-board logic is adjusted to reduce the sub-board burr, it may increase the risk of copper exposure on the sub-board. The exposed copper in the sub-board is manually detected and discarded in the subsequent inspection stage, which affects the yield of the sub-board. . It can be seen that in the related art, a balance point needs to be found between the precision of the sub-board and the yield of the sub-board.
  • the embodiments of the present application provide a circuit board assembly, a method for dividing a board, and a device for dividing a board.
  • a warning line is added to the single board of the circuit board, and the cutting process is carried out by the warning circuit during the cutting of the board. Warning.
  • the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device.
  • the main control system in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit, and adjust the cutting method of the auxiliary splicing structure when it is judged that the cutting state of the warning line is the warning state.
  • the cutting state of the warning line includes: the warning line is not cut, the warning line is cut off, the warning line is cut but not cut off, and the like.
  • the pre-warning line being cut off and the pre-warning line being cut but not being cut off respectively correspond to different pre-warning states in the sub-board method. When it is judged as an early warning state, adjust the cutting method.
  • the control stops the cutting of the auxiliary splicing structure currently being cut, so as to avoid the waste of man-hours for dividing the board and the wear of the milling cutter head, and it can also judge at the same time that the circuit board connected to the auxiliary splicing structure is Waste board, accurate detection of waste board, there is basically no misjudgment in this detection method, which ensures the detection accuracy.
  • the auxiliary splicing structure can be cut after adjusting the cutting position, so as to ensure that the cutting process will not cut the functional wiring in the single board of the circuit board, realize high-precision board separation, and The generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
  • FIG. 2 is a schematic diagram of a circuit board assembling provided by an embodiment of the present application
  • FIG. 3 is a flowchart of a board splitting method provided by an embodiment of the present application.
  • the embodiment of the present application provides a circuit board assembly
  • the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced with each other, N is a positive integer, and N ⁇ 2, wherein at least part of the auxiliary splicing structure is used for It is used to connect two adjacent circuit boards.
  • the four circuit boards 10 that are spliced to each other, the adjacent two circuit boards 10 are connected by the auxiliary splicing structure 20 , and the auxiliary splicing between the two adjacent circuit boards 10
  • the structures 20 may be one, two or more.
  • the shape of the auxiliary splicing structure 20 between two adjacent circuit boards 10 may be a bar shape as shown in the figure, or may also be a cross row, or other shapes. The present application does not limit the specific shape of the auxiliary splicing structure.
  • FIG. 2 also illustrates that the circuit board assembly 10 includes two process edges 30 arranged opposite to each other, and the circuit board veneer 10 and the process edge 30 are connected by the auxiliary splicing structure 20 . That is, part of the auxiliary splicing structure 20 is used for connecting the process edge 30 and the circuit board 10 adjacent thereto.
  • the process edges in the circuit board assembly may be one, two, three, or four process edges arranged around the N circuit boards.
  • the circuit board panel may also not include process edges, which are not illustrated in the drawings herein.
  • the circuit board 10 includes functional traces 11 and an outline edge 12 to be cut, the auxiliary splicing structure 20 is connected to the outline edge 12 to be cut, and the functional trace 11 is adjacent to the outline edge 12 to be cut.
  • the functional wiring 11 is a wire used to connect components in the circuit, and the functional wiring 11 may also be a ground wire or a copper layer.
  • the outline edge 12 to be cut is indicated by a dotted line.
  • the outline edge 12 to be cut is equivalent to the virtual boundary between the auxiliary splicing structure 20 and the circuit board veneer 10, and the outline edge 12 to be cut can also be understood as the edge of the circuit board splicing
  • the final outline edge of the circuit board panel can be formed only after the auxiliary splicing structure 20 is cut.
  • the functional wiring 11 is adjacent to the outline edge 12 to be cut means that the extending direction of the functional wiring 11 is approximately the same as the extending direction of the outline edge 12 to be cut, and the functional wiring 11 is adjacent to the outline edge to be cut. 12 with a certain interval distance. As shown in the top view in FIG.
  • the distance between the functional wiring 11 and the edge 12 of the shape to be cut is d2 .
  • the size of d2 is related to the specific sub-board process requirements. In general, the cutting is performed along the edge 12 of the shape to be cut when the board is divided, and the size of d2 needs to meet the requirements of the specific cutting process, so as to ensure that the functional wiring 11 is not damaged during the cutting process.
  • the circuit board 10 further includes at least one warning line 13, and the extension direction of the at least one warning line 13 is the same as the extending direction of the outline edge 12 to be cut; the distance between the at least one warning line 13 and the outline edge 12 to be cut is d1, where d1 ⁇ d2.
  • FIG. 2 shows the case where d1 is smaller than d2 , that is, in the embodiment of FIG. 2 , the warning line 13 is located on the side of the functional wiring 11 close to the edge 12 of the shape to be cut. Further, d1 ⁇ d2-0.1mm.
  • one circuit board veneer 10 may be connected with multiple auxiliary splicing structures 20 , and an early warning line 13 may be provided in the circuit board veneer 10 corresponding to each auxiliary splicing structure 20 .
  • an early warning line 13 may be provided in the circuit board veneer 10 corresponding to each auxiliary splicing structure 20 .
  • only part of the auxiliary splicing structure 20 may be correspondingly provided with the warning line 13 .
  • functional traces are provided near the outline edge of the circuit board 10 , and some functional traces are relatively close to the auxiliary splicing structure 20 , such as the functional traces 11 defined in this application.
  • an early warning line 13 is set in the circuit board veneer 10 for monitoring and early warning when the auxiliary splicing structure is cut, and the cutting state of the early warning line is judged according to the electrical performance change of the early warning circuit where the early warning line is located, so as to judge the cutting.
  • the functional wiring that is closer to the auxiliary splicing structure is in good condition, and then it can be judged whether the circuit board is scrapped.
  • FIG. 2 only shows the functional wirings 11 adjacent to some of the outline edges 12 to be cut, and the warning lines 13 corresponding to these functional wirings 11 .
  • FIG. 2 is only for illustrating the positional relationship among the warning line 13 , the functional wiring 11 , the outline edge 12 to be cut, and the auxiliary splicing structure 20 .
  • the circuit board veneer including the 2*2 array is used for illustration.
  • the actual circuit board assembly may include the circuit board veneer with multiple rows and columns.
  • the specific circuit board veneer array The arrangement can be set according to the specific process and product requirements.
  • the circuit board splicing needs to be divided, that is, all the auxiliary splicing structures connected with the circuit board veneer are cut off to form each independent circuit board veneer.
  • the circuit board assembly provided by the embodiment of FIG. 2 can be divided by the method of dividing the board provided by the embodiment of FIG. 3 . As shown in Figure 3, the sub-board method includes the following steps:
  • Step S101 cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, wherein the early warning line 13 is located in the early warning circuit. That is to say, when the auxiliary splicing structure 20 is cut, the electrical performance of the early warning circuit is detected in real time.
  • the pre-warning circuit is not marked in FIG. 2.
  • the pre-warning line 13 in the circuit board 10 needs to be connected with the detection power supply (which can be a battery installed in the sub-board device, or an external power supply) when dividing the board. ) is turned on to form an early warning circuit.
  • the detection power supply which can be a battery installed in the sub-board device, or an external power supply
  • the electrical properties of the early warning circuit may be electrical properties such as current, voltage, and resistance.
  • the detection value may be a detection value obtained by detecting an electrical signal, an optical signal, a thermal signal, or a magnetic signal, or the like.
  • the monitoring module can be connected to the early warning circuit, and the monitoring module can directly detect the electrical performance in the early warning circuit to obtain an electrical signal; or the monitoring module can be connected to the early warning circuit, and the monitoring module is provided with an optical signal generating module (or a Thermal signal generation module or magnetic signal generation module), through the electrical performance signal in the early warning circuit, the optical signal generation module generates an optical signal (correspondingly, it can also be a thermal signal or a magnetic signal), and then detects the optical signal to obtain a detection value.
  • an optical signal generating module or a Thermal signal generation module or magnetic signal generation module
  • the monitoring module is not connected to the pre-warning circuit, and the pre-warning wire 13 and the connecting wires in the circuit board 10 are connected end to end to form a closed wire.
  • a closed trace formed by an early warning line and a connecting wire is made.
  • the closed trace is an early warning circuit.
  • the outside of the board is provided with an induction circuit. After the induction circuit is energized, an induction current can be generated on the warning line.
  • the induction module senses the electrical properties of the warning line to obtain an induction signal, wherein the induction signal can be an optical signal, a thermal signal or a magnetic signal.
  • the detection signal is used as an electrical signal for schematic illustration.
  • Step S102 Determine whether the cutting state of the warning line 13 is an early warning state according to the detection value.
  • the electrical properties of the early warning circuit correspond to initial values.
  • the initial value is used as a calibration value
  • the calibration value is a detection threshold for judging whether it is an early warning state.
  • the early warning line is connected to the detection power supply to form a circuit loop as the early warning circuit, and the current change in the early warning circuit is detected to determine the cutting state of the early warning line, and the initial value of the electrical performance of the early warning circuit is The voltage value of the detection power supply is divided by the total resistance of the circuit elements in the warning circuit.
  • the initial value has a certain size.
  • the initial value can be determined according to the design parameters of the early warning circuit (including the material and length of the early warning line, and the length and material of the wire connecting the early warning line and the detection power supply, etc.) calculation; or before starting to cut the auxiliary splicing structure, the current value at the initial moment in the early warning circuit is detected as the initial value by the monitoring module set in the sub-board device.
  • the initial value is the calibration value.
  • the monitoring module detects the current value in the early warning circuit in real time. When the detection value is 0 and the detection value is different from the calibration value, it is judged that the early warning line 13 is cut off, and the cutting state of the early warning line 13 is an early warning state.
  • the milling cutter in the sub-board device is electrified, and when the milling cutter approaches the warning line or the milling cutter cuts to the warning line, the current in the warning circuit will change, and the monitoring module detects the status of the warning circuit. Changes in electrical properties, so that whether the cutting state is an early warning state can be judged according to the changes in electrical properties.
  • the above-mentioned warning state is at least one of the warning line being cut off, and the warning line being cut but not cut off.
  • Step S103 when it is determined to be an early warning state, adjust the cutting method of the auxiliary splicing structure 20 currently being cut.
  • the milling cutter can be controlled to stop cutting the auxiliary splicing structure 20 currently being cut.
  • the circuit board 10 where the functional trace 11 is located is defective, and it can be judged that the single board is a waste board, and the cutting of the circuit board 10 is stopped, so as to avoid the time and cost of dividing the board. Waste of milling cutter head wear.
  • the cutting position can be adjusted, and then the auxiliary splicing structure 20 currently being cut can continue to be cut, so as to ensure that the cutting process will not cut the circuit board single
  • the functional wiring 11 in the board 10 realizes high-precision board separation, avoids the generation of waste boards, and significantly improves the yield of board separation.
  • the non-warning state will be judged according to the detected detection value. In a non-warning state, there is no need to adjust the cutting method of the currently cut auxiliary splicing structure.
  • an early warning line is set in the single board of the circuit board, and the cutting state of the early warning line is judged according to the change of the electrical performance of the early warning circuit where the early warning line is located.
  • the cutting state of the early warning line is the early warning state
  • Adjust the cutting method of the auxiliary splicing structure of the current cutting that is to say, the present application can adjust the cutting method in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures.
  • the present application can improve the precision of plate separation and reduce the burr of plate separation.
  • the warning line in the circuit board veneer can be a line with a narrow width and is easy to be cut off during cutting; the warning line can also be a line with a certain width, which will be partially cut off during cutting but not cut off.
  • the distance between the function trace and the shape to be cut is greater than the distance between the warning line and the edge of the shape to be cut, or the distance between the function trace and the edge of the shape to be cut is roughly equal to the distance between the warning line and the edge of the shape to be cut.
  • Different warning lines in the embodiments of the present application correspond to different cutting warning states.
  • the cutting state in the sub-board includes: the pre-warning line is not cut, the pre-warning line is cut but the functional wiring is not cut, the pre-warning line is cut and the functional wiring is cut.
  • the safe state is when the pre-warning line is not cut, the pre-warning line is cut off but the functional wiring is not cut off, the pre-warning line is cut off and the functional wiring is cut off, respectively, corresponding to the pre-warning state during the sub-board process.
  • the pre-warning circuit where the pre-warning line is located has an initial value of electrical properties, which may be an initial value of current or an initial value of voltage.
  • the initial value of the electrical performance can be used as the calibration value, and the calibration value can be used as the detection threshold for detecting whether it is an early warning state.
  • the settings of the sub-board program continue to sub-board.
  • the function wiring is safe. If there is a certain distance between the functional trace and the warning wire in the circuit board, the cutting state in which the pre-warning wire is cut but the function wire is not cut will exist in the sub-board cutting. Set the state where the pre-warning line is cut off but the function wiring is not cut off as the pre-alarm state.
  • the early warning line is complete, and the electrical performance in the early warning circuit is the initial value; when the early warning line is cut off, the early warning circuit is open, and the electrical performance in the early warning circuit changes, the warning When the wire is cut, the detection value detected by the monitoring module is different from the initial value.
  • the cutting state of the warning line is the warning state by comparing the size of the initial value and the detection value.
  • I0 there is a certain current value I0 in the pre-warning circuit as an example, when the pre-warning line is cut off, the pre-warning circuit is open, the current value in the pre-warning circuit is 0, and the detection value is 0.
  • the pre-warning state that the pre-warning line is cut off but the functional wiring is not cut off, the functional wiring is not cut off, the circuit board is still in good condition. The relative position of the veneer and the circuit board can continue to cut the auxiliary splicing structure.
  • the functional wiring has been cut off, and the circuit board is already a waste board.
  • the distance between the functional trace and the pre-warning trace on the circuit board is close, or the distance between the functional trace and the edge of the shape to be cut and the distance between the pre-warning trace and the edge of the shape to be cut are approximately equal, there will be a The cutting state in which the warning line is cut off and the function wiring is cut off. Set the state where the warning line is cut off and the function wiring is cut off as the warning state.
  • the early warning line Before starting to cut the auxiliary splicing structure, the early warning line is complete, and the electrical performance in the early warning circuit is the initial value; when the early warning line is cut off, the early warning circuit is open, and the electrical performance in the early warning circuit changes, the warning When the wire is cut, the detection value detected by the monitoring module is different from the initial value. Therefore, it can be judged whether the cutting state of the warning line is the warning state by comparing the size of the initial value and the detection value. For the magnitude relationship between the initial value and the detected value, reference may be made to the above description, which will not be repeated here.
  • the functional wiring In the pre-warning state that the pre-warning line is cut off and the functional wiring is cut off, the functional wiring has been cut off, and the circuit board is already a waste board.
  • the cutter stops cutting the current auxiliary splicing structure which can detect the waste plate in time, and at the same time avoid the wear of the milling cutter head and reduce waste.
  • the cutting state in the sub-board includes: the warning line is not cut, the warning line is cut but not cut, the warning line is cut but the function wiring is not cut, the warning line is cut cut off and the functional wiring is cut.
  • the pre-warning circuit where the pre-warning line is located has an initial value of electrical properties, which may be an initial value of current or an initial value of voltage.
  • the initial value of the electrical performance can be used as the calibration value, and the calibration value can be used as the detection threshold to detect whether it is an early warning state.
  • the board program settings continue to divide the board.
  • the function wiring is safe.
  • the state where the pre-warning line is cut but not cut is set as the pre-alarm state. Since the pre-warning line has a certain width, when the pre-warning line is cut, and part of the pre-warning line is cut off, the resistance of the pre-warning line will change, which will correspondingly change the electrical performance of the pre-warning circuit. Then the detection value detected when the pre-warning line is cut for the first time will be different from the initial value. By comparing the size of the initial value and the detection value, it can be judged whether the cutting state of the pre-warning line is an early-warning state.
  • the pre-warning circuit in the initial state, is a loop, and the current in the pre-warning circuit has the initial value I0; when the milling cutter cuts to the pre-warning line for the first time, the pre-warning line is It has a certain width and is not cut off, but the pre-warning line is cut off, resulting in a smaller resistance of the pre-warning line, then the total resistance in the pre-warning circuit becomes smaller, and correspondingly, when the detection power supply voltage is constant, the current in the pre-warning circuit becomes smaller. , at this time the detection value is I', and I' ⁇ I0.
  • the cutting state is judged to be the warning state.
  • the pre-warning circuit is open in the initial state, the current in the pre-warning circuit has an initial value of 0; in the sub-board, the milling cutter is controlled to be electrified.
  • the milling cutter cuts to the pre-warning line for the first time, the pre-warning line has A certain width is not cut off, and because the milling cutter is conductive, the milling cutter, the warning line and the detection power supply form a current loop, and there will be a certain current value on the warning line.
  • the detection value is I′′, and I′′ ⁇ 0.
  • the detection value I′′ detected in this cutting state is greater than the initial value. That is to say, when the detection value is greater than the initial value, it is judged that the warning line is cut by the milling cutter but not cut off, and the cutting state is judged to be a warning state. In the warning state that the wire is cut but not cut off, and the functional wiring is not cut off, the circuit board is still in good condition. The relative position of the plate can continue to cut the auxiliary splicing structure.
  • the warning line has a certain width
  • the warning line when there is a certain distance between the function wiring and the warning line, there may be a state in which the warning line is cut but the function wiring is not cut off during the sub-board cutting.
  • the electrical performance in the pre-warning circuit also has a certain variation law.
  • the pre-warning circuit In the initial state, the pre-warning circuit is the loop, and the current in the pre-warning circuit has the initial value I0 as an example.
  • the detection value of the current in the pre-warning circuit is equal to the initial value; when the pre-warning wire is cut but not cut off, the resistance of the pre-warning wire becomes smaller, and the current in the pre-warning circuit becomes larger, the The detection value of the current is greater than the initial value, and as the part of the pre-warning wire is cut off, the current in the pre-warning circuit is larger; and when the pre-warning wire is cut off, the pre-warning circuit becomes an open circuit, and the current value in the circuit is 0. Then the detection value is 0, that is to say, when the detection value is 0, it can be judged that the warning line is cut off.
  • the state where the pre-warning line is cut but not cut off is mainly used as the pre-warning state in this application to control the sub-board process.
  • the warning line When the warning line has a certain width, when the distance between the function line and the warning line is close, or when the function line and the warning line with a certain width overlap, the warning line may be cut and the function line may be cut during the sub-board cutting.
  • the state where the trace is cut off It can be understood from the description of the state that the pre-warning line is cut off but the functional wiring is not cut off, the electrical performance of the pre-warning circuit in the process from not being cut, to being cut but not being cut off, and then being cut off, the pre-warning line can be understood. There is a certain change law, and the state of the pre-warning line being cut can be judged by detecting the electrical performance.
  • the pre-warning line is cut off and the functional wiring is cut off, the circuit board veneer is classified as a waste board, and the current auxiliary splicing structure is stopped. cutting.
  • the present application further provides a plate separation device
  • FIG. 4 is a schematic diagram of the plate separation device provided in an embodiment of the present application.
  • FIG. 5 is another schematic diagram of the plate splitting device provided by the embodiment of the present application.
  • the board splitting device can use the board splitting method provided by the embodiment of the present application to split the circuit board panel.
  • the sub-board device includes: a sub-board tool 100, a stage 200, a milling cutter 300, a main control system 400 and a monitoring module 800; wherein,
  • the sub-board tooling 100 is used to fix the circuit board assembly.
  • the stage 200 is used for carrying the sub-board tooling 100 .
  • the circuit board assembly is fixed on the board separation tool 100 , and then the board separation tool 100 is fixed on the stage 200 .
  • the milling cutter 300 is used to cut the auxiliary splicing structure connected to the single board of the circuit board; specifically, the work of the milling cutter 300 needs to be controlled by electrical signals. Complete the cutting action.
  • the monitoring module 800 is used for detecting the electrical performance of the pre-warning circuit to obtain a detection value during sub-board, and sending the detection value to the main control system 400; wherein, the pre-warning line is located in the pre-warning circuit.
  • the monitoring module 800 is electrically connected to the pre-warning line during sub-board, so as to detect the electrical performance change of the pre-warning circuit.
  • the monitoring module 800 does not need to be electrically connected to the pre-warning line during sub-board, but detects changes in optical signals, thermal signals or magnetic signals caused by changes in electrical properties of the pre-warning circuit. The specific detection method will be described in the following embodiment of the sub-plate method.
  • the main control system 400 includes: a judgment unit 421 and a cutting control unit 422;
  • the judgment unit 421 is used to receive the detection value, and judge whether the cutting state is an early warning state according to the detection value, and when it is judged to be an early warning state, send the judgment result of the early warning state to the cutting control unit 422;
  • the cutting control unit 422 is configured to adjust the cutting method of the auxiliary splicing structure currently cut according to the judgment result of the warning state.
  • the sub-board device also includes a power supply system.
  • the power supply system includes a detection power supply, and when the circuit board panel is divided, an early warning line is connected to the detection power supply to form an early warning circuit.
  • the detection power supply may be a battery installed on the sub-board tooling, an external DC power supply, or a DC power supply connected to the sub-board tooling as a detection power supply.
  • the plate splitting device When the plate splitting device is applied, one way is to fix the milling cutter 300 and move the stage 200 to realize the cutting of the auxiliary splicing structure; another way is to fix the stage 200 and move the milling cutter 300 to realize the To assist the cutting of the splice structure; another way is that both the milling cutter 300 and the stage 200 are moved.
  • the movement mentioned in the above three methods refers to the movement in the x, y, and z directions in space.
  • FIG. 4 illustrates a situation where a motor 500 is provided in the plate separation device.
  • the motor 500 is electrically connected to the main control system 400 and the milling cutter 300 respectively.
  • the main control system 400 controls the milling cutter 300 to move through the motor 500 to realize cutting.
  • FIG. 5 shows that the motor 500 is electrically connected to the main control system 400 and the stage 200 respectively, then the milling cutter 210 is fixed, and the main control system 400 controls the movement of the stage 200 through the motor 500 to realize cutting.
  • the position of the milling cutter is fixed, but during the cutting process, the rotational speed of the milling cutter still needs to be controlled by the electrical signal provided by the main control system 400 .
  • the plate-splitting device provided in the embodiment of the present application can implement the plate-splitting method provided by the above-mentioned embodiment in FIG. 3 .
  • the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device.
  • the control module in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit.
  • the cutting method of the auxiliary splicing structure for the current cutting is adjusted. That is, the cutting method can be adjusted in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures.
  • the present application can improve the precision of plate separation and reduce the burr of plate separation.
  • the early warning line and the functional wiring may be located on the same functional layer, or the early warning line may be arranged on a functional layer adjacent to the functional wiring.
  • one warning line or two warning lines can be set correspondingly.
  • the material for making the warning line includes conductive material, which can be metal or alloy.
  • the material for making the warning line includes any one or more of copper, gold, silver, platinum, zinc, aluminum and tin.
  • the warning line can also be set to have a certain width to meet the requirements of the detection method.
  • the optional setting manner of the early warning line will be illustrated below with a specific embodiment.
  • FIG. 6A is a simplified schematic diagram of a cross-section at the position of the tangent line A-A′ in FIG. 2 .
  • the circuit board 10 includes a first insulating layer 101 and a second insulating layer 102 , the warning wire 13 and the functional wire 11 are both located on the first insulating layer 101 , and the second insulating layer 102 covers the warning wire 13 and the functional wire 11.
  • the early warning line 13 is located on the side of the functional wiring 11 close to the edge 12 of the shape to be cut.
  • the early warning line 13 and the functional wiring 11 are located on the same layer, and the early warning line 13 and the functional wiring 11 can be in the same process. make.
  • the setting of the warning line does not increase the extra process, and the production is simple.
  • the warning line 13 is first cut, and the functional wiring 11 may be cut after a period of time. Therefore, the cutting process can be pre-warned through the pre-warning line 13.
  • the pre-warning state is detected, the functional wiring 11 has not been cut, and the circuit board 10 is still intact.
  • the auxiliary splicing structure 20 can be cut to complete the final cutting process.
  • the warning line 13 is used to warn the cutting process, which can avoid cutting to the functional wiring 11.
  • the distance between the early warning line 13 and the edge 12 of the shape to be cut is d1
  • the distance between the function wiring 11 and the edge 12 of the shape to be cut is d2
  • 0.02mm ⁇ d2-d1 ⁇ 0.5mm that is, Set the distance between the function wiring and the warning line to meet a certain range.
  • the distance between the functional wiring 11 and the pre-warning line 13 is ⁇ d, 0.02 mm ⁇ d ⁇ 0.5 mm.
  • FIG. 6B is a simplified schematic diagram of a cross-section at the position of the tangent line A-A′ in FIG. 2 .
  • the insulating layer 101 , the second insulating layer 102 and the third insulating layer 103 wherein the warning line 13 is located on the first insulating layer 101 and covered by the second insulating layer 102 , and the functional wiring 11 is located between the second insulating layer 102 and covered by the third insulating layer 103 .
  • the distance between the warning line 13 and the edge 12 of the shape to be cut is d1
  • the distance between the function line 11 and the edge 12 of the shape to be cut is d2
  • the distance between the function line 11 and the warning line 13 is ⁇ d.
  • the pre-warning wire 13 and the functional wiring 11 are located on different layers, and a second insulating layer 102 is spaced between the pre-warning wire 13 and the functional wiring 11 .
  • two, three or more insulating layers are separated between the functional wiring 11 and the warning line 13, which are not shown in the drawings herein.
  • FIG. 7 is another partial schematic diagram of the circuit board puzzle provided by the embodiment of the application
  • FIG. 8A is a cross-sectional schematic diagram at the position of the tangent line B-B′ in FIG. 7
  • the distance between the functional wiring 11 and the edge 12 of the outline to be cut and the distance between the warning line 13 and the edge 12 of the outline to be cut are approximately the same. It is marked at the same position close to the edge 12 of the shape to be cut.
  • the circuit board veneer 10 includes a first insulating layer 101 , a second insulating layer 102 and a third insulating layer 103 stacked in the thickness direction of the circuit board veneer 10 .
  • the warning lines 13 are located on the first insulating layer 101 and covered by the second insulating layer 102 , and the functional traces 11 are all located on the second insulating layer 102 and covered by the third insulating layer 103 .
  • the distance between the warning line 13 and the edge 12 of the shape to be cut is d1
  • the distance between the function wiring 11 and the edge 12 of the shape to be cut is d2, and d1 and d2 are approximately equal.
  • d1 and d2 are approximately equal, that is, the distance between the warning line and the functional wiring is very close.
  • the cutting process it can be judged whether the cutting process has cut the warning line.
  • the functional line is also cut in a high probability, and the circuit board where the function line is located is defective, and the board can be judged to be a waste board and stop.
  • the circuit board veneer is cut to avoid the waste of board separation man-hours and milling cutter head wear.
  • there is no need to set up an additional manual inspection process which can release manpower and save labor costs.
  • FIG. 8B is another schematic cross-sectional view at the position of the tangent line B-B′ in FIG. 7 .
  • the circuit board veneer 10 includes a first insulating layer 101 , a second insulating layer 102 , a third insulating layer 103 and a fourth insulating layer 104 stacked in the thickness direction of the circuit board veneer 10 .
  • the functional trace 11 is located on the second insulating layer 102 and covered by the third insulating layer 103, an early warning line 13 is located on the first insulating layer 101 and covered by the second insulating layer 102, and an early warning line 13 is located on the third insulating layer 102. above layer 103 and covered by a fourth insulating layer 104 .
  • the difference between this embodiment and the embodiment of FIG. 8A is that, in the thickness direction of the circuit board veneer, an early warning line is respectively provided on both sides of the functional wiring 11 . Due to the influence of the production process of the circuit board assembly, there may be layer deviations between the layers of the circuit board veneer.
  • an early warning line is respectively set on both sides of the functional trace, which can reduce the influence of layer deviation in the manufacturing process on the yield of the sub-board. Even in the case of layer deviation, it can be ensured that at least one of the two pre-warning lines is located on the side of the functional trace close to the edge of the shape to be cut, or the distance between at least one pre-warning line and the edge of the shape to be cut and the function of the edge The lines are equidistant from the edge of the shape to be cut.
  • FIG. 8A and FIG. 8B are illustrated with an insulating layer spaced between the functional wiring and the warning line.
  • two or more insulating layers may be spaced between the warning line and the functional wiring, which are not illustrated in the drawings herein.
  • FIG. 9 is a partial top schematic view of the circuit board assembly provided by the embodiment of the present application.
  • the width of the warning line 13 is D, where D ⁇ 0.02 mm.
  • the pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off. In the process of dividing the board, when it is judged that the warning line is cut by the milling cutter but not cut off according to the detection value, it is judged as a warning state.
  • the pre-warning line is connected to the detection power supply to form a circuit loop as an early-warning circuit to describe the cutting and cutting process of the board, and the cutting state of the pre-warning line is judged by detecting the current change in the early-warning circuit.
  • the pre-warning line is complete, and the initial value of the electrical performance of the pre-warning circuit is the voltage value of the detection power supply divided by the total resistance of the circuit elements in the pre-warning circuit, and the initial value is I0 .
  • the pre-warning line When the milling cutter cuts to the pre-warning line, the pre-warning line has a certain width and is not cut off, but a part of the pre-warning line is cut off, resulting in a smaller resistance of the pre-warning line, then the total resistance in the pre-warning circuit becomes smaller, and the corresponding detection power supply voltage is constant.
  • the current in the early warning circuit becomes smaller, and the detection value at this time is I′, and I′ ⁇ I0. That is to say, when the detected value is smaller than the initial value, it is judged that the warning line is cut by the milling cutter but not cut off, and the cutting state is judged to be the warning state.
  • the milling cutter When it is determined to be an early warning state, by adjusting the relative position of the milling cutter and the circuit board veneer, the milling cutter is moved to the outside of the circuit board veneer for a certain distance, and then the auxiliary splicing structure is continued to be cut. In the last warning process, if the warning line was not cut off, the warning line can continue to warn the cutting process in the subsequent cutting process until the final cutting process is completed. Setting the pre-warning line to have a certain width can realize early-warning during the cutting process, achieve high-precision board separation, and avoid the generation of waste boards.
  • FIG. 10 is another partial top schematic view of the circuit board assembly provided by the embodiment of the present application.
  • the circuit board 10 includes an early warning port 17 , and two ends of the early warning line 13 are respectively connected to an early warning port 17 .
  • the early warning line 13 can be electrically connected to the detection power supply through the early warning port 17 .
  • One early warning port 17 is connected to the positive pole of the detection power supply, and the other early warning port 17 is connected to the negative pole of the detection power supply, thereby forming a conductive loop, which can be used as an early warning circuit.
  • the cutting process can be pre-warned according to the change of the electrical performance of the conductive loop. The specific implementation will be described in the following embodiments of the plate separation method.
  • FIG. 11 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application.
  • the circuit board 10 includes an early warning port 17 , and one end of the early warning line 13 is connected to an early warning port 17 .
  • the warning port 17 and the milling cutter can be respectively connected to the two poles of the detection power supply, for example, the warning port 17 is connected to the positive pole of the detection power supply, and the milling cutter is charged to the negative pole of the detection power supply.
  • the plurality of early warning ports 17 are all connected to one pole (such as the positive pole) of the detection power supply when the board is divided.
  • the pre-warning line, the milling cutter and the detection circuit in the sub-board method to which this embodiment can be applied together constitute an early-warning circuit.
  • the pre-warning line 13 is an open circuit, and when the milling cutter touches the pre-warning line 13, a conductive loop is formed.
  • the cutting process can be pre-warned according to the change of the electric performance of the pre-warning line. The specific implementation will be described in the following embodiment of the dividing method.
  • the early warning port includes a power supply plate exposed on the outer layer of the single board of the circuit board. During detection, it is electrically connected to the power supply plate through a power supply pin, so that the early warning line is connected to the detection power supply.
  • FIG. 12 is a schematic cross-sectional view at the position of the tangent line C-C' in FIG. 10, which shows the power supply pad 18 exposed on the outer layer of the circuit board 10, and the power supply pad 18 is connected through the micro-holes 19 between the layers. to the conductive traces 133 in the circuit board veneer 10 .
  • the extension direction of the pre-warning line 13 and the edge 12 of the shape to be cut is approximately the same, the pre-warning line 13 extends in the second direction x, the conductive trace 133 extends in the third direction y, and the third direction y Cross the second direction x.
  • the conductive trace 133 is connected to the early warning wire 13, so that the early warning wire 13 is connected to the power supply board 18 through the conductive trace 133, thereby realizing the connection of the early warning line 13 to the detection power supply through the power supply board 18 during sub-board.
  • the pre-warning wire 13 and the conductive trace 133 may be located between two adjacent insulating layers at the same time, and the pre-warning wire 13 and the conductive trace 133 are directly connected to each other.
  • an insulating layer is spaced between the warning wire 13 and the conductive wire 133, and the warning wire 13 and the conductive wire 133 are connected through a via hole on the insulating layer, which is not shown in the drawings.
  • FIG. 13 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application.
  • the warning line 13 is an inductance coil.
  • the inductive coil is connected to the detection power supply to form a conductive loop.
  • the conductive loop becomes an open circuit, which can realize the early warning of the cutting process.
  • FIG. 14 is a partial top schematic view of the circuit board assembly provided by the embodiment of the present application.
  • the extension direction of the outline edge 12 to be cut is the first direction e, wherein the outline edge 12 to be cut is equivalent to the virtual boundary between the auxiliary splicing structure 20 and the circuit board veneer 10 , then the outline edge to be cut
  • the length of 12 is the length of the connecting part between the auxiliary splicing structure 20 and the circuit board veneer 10.
  • the figure shows that the length of the outline edge 12 to be cut is L1, and the length of the functional wiring 11 in the first direction e is L2, L2 ⁇ L1; Fig. 14 illustrates the case where L2 is greater than L1.
  • the length of the functional trace 11 that is closer to the edge 12 of the outline to be cut is longer than the length of the edge 12 of the outline to be cut; in other embodiments , the length of the functional wiring 11 that is closer to the edge 12 of the shape to be cut is equal to the length of the edge 12 of the shape to be cut.
  • the length of the warning line 13 in the first direction e is set to be L3, and L3>L1.
  • the length of the pre-warning line 13 is set greater than the length of the outline edge 12 to be cut, so that the pre-warning line 13 can perform a cutting pre-warning when cutting the auxiliary imposition structure 20 along the outline edge 12 to be cut.
  • FIG. 15 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application.
  • the extension direction of the outline edge 12 to be cut is the first direction e
  • the length of the outline edge 12 to be cut is L1
  • the length of the functional wiring 11 in the first direction e is L2, L2 ⁇ L1; wherein, The length of the warning line 13 in the first direction e is L3, L3>L2.
  • the length of the warning line 13 is set to be greater than the length of the functional wiring 11, that is, the auxiliary imposition structure 20 can be aligned along the outline edge 12 to be cut.
  • a cutting warning is given when cutting is performed.
  • the circuit board veneer further includes connecting wires, and the warning wires and the connecting wires are connected end to end in sequence to form a closed wiring.
  • An induction circuit and a monitoring module are arranged outside the circuit board panel.
  • the sensing module can The change of the induction current on the induction warning line generates a corresponding induction signal, wherein the induction signal can be an optical signal, a thermal signal or a magnetic signal. Then, the cutting state of the warning line can be judged by detecting the change of the induction signal.
  • the monitoring module does not need to be electrically connected to the pre-warning line, and the pre-warning line does not need to be connected to the power supply, which can ensure the safety of the circuit board.
  • FIG. 16 is another flowchart of the method for splitting a board provided by an embodiment of the present application.
  • the method for splitting a board provided in the embodiment of FIG. 16 can split the circuit board panel provided by any of the above embodiments.
  • the sub-board method includes:
  • Step S201 cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, wherein the early warning line 13 is located in the early warning circuit.
  • Step S202 Compare the detection value with the calibration value, and when the detection value is different from the calibration value, determine that the cutting state is an early warning state, and the calibration value is a detection threshold for judging whether it is an early warning state.
  • the calibration value may be an initial value obtained by detecting the electrical performance of the early warning circuit before cutting the auxiliary splicing structure.
  • the pre-warning wire is energized to form a conductive loop before cutting, and the conductive loop is used as the pre-warning circuit, then in the cutting of the auxiliary splicing structure, when the milling cutter cuts the pre-warning line and when the milling cutter does not cut the pre-warning line,
  • the electrical properties of the conductive loops are different. Specifically, when the early warning circuit is a conductive loop, the current in the early warning circuit is detected as an example of electrical performance detection.
  • the early warning circuit In the initial state, the early warning circuit is a loop, and there is a certain current value in the early warning circuit, and the initial current value is used as the calibration. value.
  • the milling cutter does not cut to the pre-warning line, the current in the pre-warning circuit is basically unchanged, and the detection value of the current is equal to the initial current value, that is, the detection value is equal to the calibration value.
  • the cutting method cuts the auxiliary splicing structure.
  • the milling cutter cuts to the warning line
  • the warning line is a narrow line
  • the milling cutter easily cuts the warning line
  • the warning circuit changes from a loop to an open circuit, and the current value is 0, then the detection value of the current is 0, when the detected value is different from the calibration value, it is judged as an early warning state.
  • the pre-warning line is a line with a certain width
  • the milling cutter cuts to the pre-warning line
  • the pre-warning line is cut but not cut off, but after the pre-warning line is cut, the current in the pre-warning circuit will increase, and the detection value will be greater than the calibration value, that is to say, when the detection value is greater than the calibration value, it is judged that the cutting state is an early warning state, and in the early warning state, the warning line is cut but not cut off.
  • the monitoring and early warning of the sub-board process are realized through the cooperation of the sub-board method and the early warning circuit.
  • the setting method of the warning circuit may be different, and the corresponding calibration value is different, then when the warning occurs, the cutting state of the warning line will also be different.
  • Step S203 when it is determined to be an early warning state, adjust the cutting method of the auxiliary splicing structure 20 currently being cut.
  • the change value obtained by the corresponding detected detection value will be different from that of the pre-warning line.
  • a non-warning state will be judged. In a non-warning state, there is no need to adjust the cutting method of the currently cut auxiliary splicing structure.
  • an early warning circuit is set in a single board of a circuit board, and when the above steps S201 to S203 are used to split the circuit board, the cutting state of the warning line is judged according to the change of the electrical performance of the early warning circuit during the splitting process.
  • the cutting state of the warning line is the warning state, adjust the cutting method of the auxiliary splicing structure of the current cutting. That is to say, the present application can adjust the cutting method in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures.
  • the present application can improve the precision of plate separation and reduce the burr of plate separation.
  • FIG. 17 is a block diagram of a main control system in a sub-board apparatus further provided by an embodiment of the present invention.
  • the main control system 400 includes a judgment unit 421 and a cutting control unit 422 .
  • the monitoring module is used to electrically connect with the pre-warning circuit during sub-board, and when cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10, the electrical performance of the pre-warning circuit is detected to obtain a detection value, The detection value is sent to the main control system 400 .
  • the judgment unit 421 is used to receive the detection value, compare the detection value with the calibration value, the calibration value is the detection threshold value of whether it is an early warning state when judging, and when the detection value is different from the calibration value, it is judged whether the cutting state is an early warning state, when When it is determined to be an early warning state, the judgment result of the early warning state is sent to the cutting control unit 422 .
  • the cutting control unit 422 is configured to adjust the cutting method of the auxiliary splicing structure currently cut according to the judgment result of the warning state.
  • the board separation device provided in the embodiment of FIG. 17 can use the board separation method provided in the embodiment of FIG. 16 to perform board separation on the circuit board puzzle.
  • the electrical performance change of the early warning circuit is detected at the same time; when it is detected that the cutting state of the early warning line is that the early warning line is cut off, it is determined to be an early warning state ; When the warning line is cut off, control the milling cutter to stop cutting the auxiliary splicing structure currently being cut.
  • FIG. 18 is another flowchart of the method for splitting a board provided by an embodiment of the application. As shown in FIG. 18 , the method for splitting a board includes:
  • Step S301 cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, and the early warning line 13 is located in the early warning circuit.
  • Step S302 Determine whether the cutting state is an early warning state according to the detection value. When it is judged that the warning line 13 is cut off, it is judged that the cutting state is an early warning state. Specifically, when the detected value is different from the calibration value, it is determined that the pre-warning line 13 is cut off, and the pre-warning state is determined.
  • Step S303 when the warning line 13 is cut, the milling cutter is controlled to stop cutting the auxiliary splicing structure 20 currently being cut.
  • the method for splitting the board further includes: connecting the two ends of the pre-warning line to the positive and negative electrodes of the detection power supply, respectively, to form a conductive circuit, the circuit where the pre-warning line and the detection power supply are located is the pre-warning circuit.
  • the initial value obtained by detecting the initial electrical performance in the early warning circuit may be used as the calibration value. For example, before starting to cut, the initial current value I 0 in the early warning circuit is detected as the calibration value, and the early warning circuit where the early warning line is located before the cutting starts is a channel.
  • the pre-warning circuit will be changed from a circuit to an open circuit, and the current on the pre-warning line will be 0.
  • the detected current value is different from the initial value, it can be judged that the pre-warning line is cut off and a cutting pre-warning will be performed.
  • the method for dividing the board further includes: controlling the milling cutter to be electrified, and electrically connecting one of the milling cutter and the pre-warning line to the circuit board. If the positive pole of the detection power supply is electrically connected to the negative pole of the detection power supply, the milling cutter, the warning line, and the circuit where the detection power supply is located are the warning circuit. Take the milling cutter connected to the positive pole of the detection power supply and the warning line connected to the negative pole of the detection power supply as an example, the milling cutter is charged before starting to cut.
  • the milling cutter, the warning line, and the warning circuit where the power supply is detected are open, and there is no current in the warning circuit. Then, when performing current detection, the initial current value is 0, that is, the calibration value is 0.
  • the pre-warning circuit changes from an open circuit to a passage, and there is a certain current value in the pre-warning circuit.
  • the change of the current value is detected, it can be judged that the milling cutter has cut the warning line, and the cutting state of the warning line can be judged correspondingly as the warning state.
  • the milling cutter is controlled to stop cutting the auxiliary splicing structure currently being cut.
  • the early warning line is an inductive coil.
  • the method for splitting the board further includes: connecting the two ends of the inductance coil to the positive pole and the negative pole of the detection power supply respectively to form a conductive loop, then the warning line and the detection
  • the circuit where the power supply is located is an early warning circuit.
  • the pre-warning circuit where the pre-warning line is located before the cutting is started is the passage, and once the pre-warning wire is cut off by the milling cutter during the sub-board process, the pre-warning circuit will change from the passage to the open circuit. By detecting the current, resistance or voltage in the pre-warning circuit, it can be determined whether the pre-warning wire is cut off, and then it can be judged whether the cutting state of the pre-warning wire is in the pre-warning state.
  • an induction circuit is provided outside the circuit board panel, wherein, after the induction circuit is energized, an induction current can be generated on the pre-warning line.
  • the method for dividing a board further includes: energizing the induction circuit outside the splicing of the circuit board, and the pre-warning line is not connected to the power supply. After the external induction circuit is energized before starting cutting, an induced current will be generated on the warning line, then the current on the warning line will be detected, and a certain current value can be detected. After the induction circuit is energized, the current on the warning line will be detected.
  • the initial current value obtained from the value is used as the calibration value.
  • the milling cutter cuts off the warning line, a current loop cannot be formed, and the current on the warning line is zero.
  • the warning line does not need to be connected to the power supply during cutting, which can ensure the safety of the circuit board.
  • the circuit board veneer further includes connecting wires, and the warning wires and the connecting wires are connected end to end in sequence to form a closed wiring.
  • An induction circuit is arranged outside the circuit board panel, wherein, after the induction circuit is energized, an induction current can be generated on the warning line.
  • An induction module is arranged in the monitoring module, and the induction module can generate a corresponding induction signal according to the induction current on the early warning line, wherein the induction signal is any one of an optical signal, an electrical signal or a magnetic signal. After the external induction circuit is energized before starting to cut, an induction current will be generated on the warning line, and the induction module will generate a corresponding induction signal.
  • the pre-warning line cannot form a current loop, and the current on the pre-warning line is zero.
  • the sensing signal generated by the corresponding sensing module will also change. Through the change of the sensing signal, it can be judged whether the warning line is cut off, and then it can be judged whether the cutting state of the warning line is the warning state.
  • the pre-warning wire does not need to be connected to the power supply during cutting, nor does the monitoring module need to be connected to the pre-warning wire, which can ensure the safety of the circuit board.
  • the induction module in the monitoring module may also generate a corresponding induction signal, that is, the magnetic field generated by the induction circuit and the magnetic field generated by the warning line. It will affect the induction module at the same time.
  • the detection signal can be calculated and processed through the change law of the multi-field coupling signal, and the change of the power-on performance of the early warning line can be finally judged.
  • the judgment unit 421 is also used for, when the detected value is different from the calibration value, the pre-warning line is The cutting state of cutting is judged as an early warning state; the cutting control unit 422 is further configured to control the milling cutter to stop cutting the auxiliary splicing structure currently cut when the warning line is cut off. Specifically, an alarm is also provided in the de-paneling device. When it is judged to be an early warning state, the milling cutter is controlled to stop rotating, and at the same time, the milling cutter or the de-panel tool is controlled to move to the initial position, and the de-panel action is stopped. The alarm sounded an alarm, and the veneer has been cut to the warning line.
  • the method for dividing the board further includes: connecting the two ends of the pre-warning line to the positive and negative poles of the detection power supply respectively to form a conductive loop, and the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit as an example.
  • the working process is explained. The following working process takes the judgment of the cutting state of the pre-warning wire by detecting the change of the current on the pre-warning wire as an example.
  • FIG. 19 is a circuit diagram of a sub-board device and an early warning circuit in a sub-board process
  • FIG. 20 is a working flowchart of the sub-board device provided by the embodiment of the application. Reference is made to FIGS. 19 and 20 simultaneously for understanding.
  • the control end of the milling cutter 300 is energized, the pre-warning line 13 is connected to the detection power supply 600, and the pre-warning line 13 is energized to form an early-warning circuit, and the detection power supply is turned on.
  • the monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit. By detecting the current on the pre-warning line 13, it is judged whether the pre-warning circuit is turned on.
  • the milling cutter 300 cuts the auxiliary splicing structure; When the circuit is in a non-conducting state, the cutting is stopped.
  • the monitoring module 800 simultaneously detects the current on the pre-warning circuit to determine whether the pre-warning circuit is open.
  • the specific monitoring module 800 detects the current on the pre-warning circuit to obtain the detection value, and then sends the detection value to the judgment unit 421 for judgment.
  • the pre-warning circuit is open circuit , and then perform a cutting warning to stop the cutting of the current auxiliary splicing structure.
  • the monitoring module 800 simultaneously detects the current on the early warning circuit and judges that the early warning circuit is turned on, then the milling cutter continues to cut the auxiliary splicing structure until along the extension direction of the edge of the shape to be cut The auxiliary splicing structure is completely cut off to form the final outline edge of the circuit board veneer.
  • the board separation device When the board separation device provided by the embodiment of the present invention is used to perform board separation, it can be quickly and accurately judged whether the warning line is cut through an electrical signal.
  • the sub-board device can automatically stop the sub-board to avoid the waste of sub-board man-hours and the waste of milling cutters.
  • the plate separation device can automatically identify the waste plates generated by cutting, and has high accuracy in identifying the waste plates, and no additional manual detection process is required in the follow-up, which can release manpower and save labor costs.
  • FIG. 21 is another flow chart of the board splitting method provided by the embodiment of the present application.
  • the board splitting method provided by the embodiment of FIG. 21 can split the circuit board panel provided by the embodiment of FIG. 9 .
  • the pre-warning line set in the circuit board has a certain width.
  • the width of the pre-warning line is D, and D ⁇ 0.02 mm.
  • the sub-board method includes:
  • Step S401 cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, and the early warning line 13 is located in the early warning circuit.
  • Step S402 Determine whether the cutting state is an early warning state according to the detected value. When it is detected that the warning line 13 is cut by the milling cutter but not cut, it is judged to be an early warning state. Specifically, the detection value is compared with the calibration value; when the detection value is different from the calibration value, it is judged that the warning line 13 is cut by the milling cutter but not cut, and it is judged as a warning state.
  • Step S403 when the warning line 13 is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the currently cut auxiliary splicing structure 20 .
  • the pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off.
  • the warning line is cut by the milling cutter but not cut off according to the detection value, it is judged as a warning state.
  • the milling cutter is moved to the outside of the circuit board veneer for a certain distance, and then the auxiliary splicing structure is continued to be cut.
  • the warning line can continue to warn the cutting process in the subsequent cutting process until the final cutting process is completed.
  • Setting the pre-warning line to have a certain width can realize early-warning during the cutting process and ensure that the sub-board cutting will not cut the functional wiring.
  • the high-precision board separation can be realized, the generation of waste boards can be avoided, and the production cost can be saved.
  • adjusting the cutting position may be manually adjusting the cutting position when it is determined to be an early warning state. For example, manually move the milling cutter to the outside of the circuit board by a certain distance, so that the distance between the milling cutter and the warning line becomes larger.
  • the system can control the milling cutter to move a certain distance to the outside of the circuit board veneer. This way needs to edit the corresponding control logic in the main control system of the sub-board device to realize.
  • the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the embodiment of FIG. 21 to perform the plate-splitting.
  • the plate separating device has a judging unit 421, which is also used for judging the cutting state that the warning line is cut by the milling cutter but not cut when the detected value is different from the calibration value. It is an early warning state; the cutting control unit 422 is also used for controlling to continue cutting the currently cutting auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
  • pre-warning circuits can be used to cooperate with the plate-splitting method provided in the above-mentioned embodiment of FIG. 21 to realize the pre-warning state when the pre-warning line is cut by the milling cutter but not cut off.
  • FIG. 22 is another flow chart of the method for dividing a board provided by the embodiment of the application. As shown in FIG. 22 , the method for dividing a board includes:
  • Step S501 control the milling cutter to be electrified, and electrically connect one of the milling cutter and the pre-warning line to the positive pole of the detection power supply, and the other to the negative pole of the detection power supply, and the circuit where the milling cutter, the pre-warning line and the detection power supply are located is the pre-warning circuit .
  • Step S502 Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit.
  • Step S503 cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
  • Step S504 Compare the detection value with the calibration value, wherein the initial value is used as the calibration value; when the detection value is different from the calibration value, it is judged as an early warning state, in which the warning line is cut by the milling cutter but not cut off.
  • Step S505 when the warning line is cut by the milling cutter but not cut off, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently being cut.
  • the depaneling method provided in the embodiment of FIG. 22 can depanel the circuit board panel provided in the embodiment of FIG. 9, and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not by the pre-warning line during the cutting process. cut off.
  • the circuit where the milling cutter, the warning line and the detection power supply are located is an early warning circuit. In the initial state (that is, before starting to cut), the milling cutter If there is no contact with the pre-warning line, the pre-warning circuit is open.
  • the state of the early warning circuit is detected at the same time.
  • the milling cutter cuts to the warning line, which is an early warning state. Since the pre-warning line has a certain width, the pre-warning line is cut by the milling cutter but not cut off, and the functional wiring in the circuit board is also intact at this time.
  • adjust the relative position of the milling cutter and the circuit board and move the milling cutter to the outside of the circuit board by a certain distance. After moving the position, the milling cutter does not contact the warning line, and the warning circuit is re-connected from the circuit.
  • the pre-warning circuit determines whether the pre-warning circuit is open or open.
  • the initial current value is 0, that is, the calibration value is 0.
  • the detection value is a certain current value.
  • the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the above-mentioned embodiment of FIG. 22 to conduct the plate-splitting.
  • the sub-board device, the monitoring module 800 is also used to detect the electrical performance of the early warning circuit to obtain the initial value before cutting the auxiliary splicing structure, and send the initial value to the board.
  • Judging unit 421 is further configured to use the initial value as the calibration value when judging whether it is in an early warning state.
  • the cutting control unit 422 is further configured to control to continue cutting the currently cut auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
  • FIG. 23 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. In FIG. 23, it is shown that the warning line 13 has a certain width.
  • FIG. 24 is another working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIGS. 23 and 24 use the method for dividing a board provided in the embodiment in FIG. 22 to perform board separation.
  • the control milling cutter 300 is charged, the milling cutter 300 is connected to the negative pole of the detection power supply 600, the warning line 13 is connected to the positive pole of the detection power supply 600, the milling cutter 300, the warning line 13.
  • the circuit where the detection power supply 600 is located is an early warning circuit.
  • the monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit.
  • the control end of the milling cutter 300 is powered on, and the detection power is turned on. In the initial state, it is detected whether the pre-warning circuit is open, and whether it is open is determined by detecting the current on the pre-warning line.
  • the pre-warning circuit When the pre-warning circuit is open, it means that the milling cutter is not in contact with the pre-warning line 13, and the auxiliary splicing structure can be cut. When it is not detected that the pre-warning circuit is open, it returns to the stage of detecting that the power is turned on.
  • the monitoring module 800 When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the pre-warning circuit to determine whether the pre-warning circuit is a channel. The specific monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Wherein, when the milling cutter 300 does not cut the pre-warning line 13, the determination unit 421 determines that the detection value is the same as the initial value, and the pre-warning circuit is still open, then the milling cutter 300 continues to cut the auxiliary splicing structure.
  • the milling cutter 300 cuts to the pre-warning line 13
  • the pre-warning circuit forms a passage.
  • the judgment unit 421 judges that the detected value is different from the initial value, and judges that the cutting state is an early warning state.
  • the cutting control unit 422 controls and adjusts the cutting position according to the judgment result of the warning state, for example, controls the milling cutter 300 to move a certain distance to the outside of the circuit board veneer. Then, the cutting control unit 422 controls the milling cutter 300 to continue cutting the current auxiliary splice structure.
  • the pre-warning circuit is changed from a passage to an open circuit again.
  • the monitoring module 800 simultaneously detects the current value on the pre-warning circuit.
  • the judging unit continues to follow up the detection value to judge whether the early warning circuit is a channel.
  • the above judgment process is repeated until the auxiliary splicing structure is completely cut off along the extending direction of the outline edge to be cut to form the final outline edge of the circuit board veneer.
  • FIG. 26 is another flowchart of the method for dividing a board provided by the embodiment of the present application. As shown in FIG. 26 , the method for dividing a board includes:
  • Step S601 Connect the two ends of the pre-warning line to the positive pole and the negative pole of the detection power supply respectively, and the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit.
  • Step S602 Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit.
  • Step S603 cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
  • Step S604 Compare the detected value with the calibration value to determine whether the cutting state is an early warning state.
  • the early warning state the warning line is cut by the milling cutter but not cut off; wherein, when judging whether it is an early warning state for the first time, use The initial value is used as the calibration value; in the subsequent judgment of whether it is an early warning state, the process value is used as the calibration value, and the process value is the detection value used when the cutting state was judged to be an early warning state last time.
  • Step S605 when the warning line is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently cut.
  • the depaneling method provided in the embodiment of FIG. 26 can depanel the circuit board panel provided in the embodiment of FIG. 9 , and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not by the pre-warning line during the cutting process. cut off.
  • the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit.
  • the electrical properties in the pre-warning circuit such as current, voltage and resistance, are related to the cutting state of the pre-warning wire.
  • the detection power source is a constant voltage source, in the initial state, the electrical properties of the current, voltage and resistance in the early warning circuit all have initial values.
  • the milling cutter cuts to the warning line for the first time, because the warning line is cut off by the milling cutter, the resistance on the warning line will be reduced. becomes smaller, the current in the corresponding pre-warning circuit increases, that is to say, when the detection value I1 is greater than the initial value I0, it is judged that the pre-warning line is cut, and the relative position of the milling cutter and the circuit board is adjusted at this time, and then continue Cut the current auxiliary panel structure. At this time, the milling cutter has not touched the warning line. When the current value in the warning circuit is detected in real time, the detected value is still I1.
  • the detection value I1 when it is judged as the warning state for the first time is used as the calibration value, when the milling cutter does not touch the warning line, when the current value in the warning circuit is detected in real time, the detection value is still If it is I1, it will judge that the detected value is equal to the calibration value, and it will be judged as a non-warning state. Thus, misjudgment can be avoided, and high-precision sub-board can be realized.
  • the initial value of the current is used as the calibration value.
  • the detection value of the current is different from the calibration value, and it is judged as an early warning state.
  • the relative position is adjusted to continue cutting the current auxiliary splicing structure. Then, when judging whether it is an early warning state next time, the detection value used for the first judging to be an early warning state is used as the calibration value. If the result of the next judgment is a non-warning state, the detection value used when the previous successful judgment is an early warning state is still used as the calibration value.
  • the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value.
  • the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the embodiment of FIG. 26 to perform the plate-splitting.
  • the sub-board device, the monitoring module 800 is also used to detect the electrical performance of the early warning circuit to obtain the initial value before cutting the auxiliary splicing structure, and send the initial value to the board.
  • Judging unit 421 is further configured to judge the cutting state in which the warning line is cut by the milling cutter but not cut as the warning state when the detected value is different from the calibration value.
  • the initial value is used as the calibration value; in the subsequent judgment whether it is an early warning state, the process value is used as the calibration value, and the process value is used to judge the cutting state of the warning line as an early warning last time.
  • the detection value to be used when the state is used.
  • the cutting control unit 422 is also used for controlling to continue cutting the currently cut auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
  • FIG. 27 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. In FIG. 27, it is shown that the warning line 13 has a certain width.
  • FIG. 28 is another working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIGS. 27 and 28 use the method for dividing the board provided in the embodiment in FIG. 26 to perform board separation.
  • the two ends of the pre-warning line 13 are connected to the positive and negative poles of the detection power supply 600 respectively, and the circuit where the pre-warning line 13 and the detection power supply 600 are located is an early-warning circuit.
  • the monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit. It is detected that the power supply 600 is turned on, and the control terminal of the milling cutter 300 is powered on. The description is made by judging whether it is in an early warning state by detecting the current value on the warning circuit.
  • the monitoring module 800 detects the initial current value of the early warning circuit to determine whether it is in an initial state, and sends the detected initial value to the judging unit 421 .
  • the initial current value is detected, it is determined as the initial state, and the milling cutter starts to cut the auxiliary splicing structure.
  • the initial current value is not detected, it returns to the stage of detecting the power-on.
  • the monitoring module 800 When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the warning circuit to determine whether it is in the warning state. Specifically, the monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Among them, before the milling cutter 300 cuts to the warning line 13 for the first time, when judging whether it is in the warning state, the initial current value is used as the calibration value. Since the warning line 13 has not been cut by the milling cutter, the warning circuit The current is still equal to the initial current value.
  • the judging unit 421 can judge that the detected value is different from the calibration value, so as to judge for the first time for the warning state.
  • the detection value used when the pre-warning state is judged for the first time is used as the calibration value in the pre-warning judgment.
  • the detection value used when the pre-warning state is judged the second time is used as the calibration value in the pre-warning judgment. And so on until the cut is completed.
  • FIG. 29 is another flowchart of the method for dividing a board provided by the embodiment of the application. As shown in FIG. 29 , the method for dividing a board includes:
  • Step S701 energize the external induction circuit of the circuit board panel, wherein the induction circuit can generate an induction current on the pre-warning line after the inductive circuit is energized, and the circuit where the pre-warning line is located is the pre-warning circuit.
  • Step S702 Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit. When the induction circuit is energized, a certain amount of induced current can be generated on the corresponding warning line, and the current value in the initial state is detected as the initial value.
  • Step S703 cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
  • Step S704 Compare the detected value with the calibration value to determine whether the cutting state is an early warning state.
  • the early warning state the warning line is cut by the milling cutter but not cut off; wherein, when judging whether it is an early warning state for the first time, use The initial value is used as the calibration value; in the subsequent judgment of whether it is an early warning state, the process value is used as the calibration value, and the process value is the detection value used when the cutting state was judged to be an early warning state last time.
  • Step S705 when the warning line is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently cut.
  • the depaneling method provided in the embodiment of FIG. 29 can depanel the circuit board panel provided in the embodiment of FIG. 9 , and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not cut by the milling cutter during the cutting process. cut off.
  • the induction circuit By arranging an induction circuit outside the circuit board, after the induction circuit is energized, a certain induction current can be generated on the warning line.
  • the current value in the initial state is detected as the initial value.
  • the detection value of the current is basically the same as the initial value, which is a non-warning state.
  • the initial value of the current is used as the calibration value to compare with the detection value to determine whether it is in the warning state.
  • the initial value is also used as the calibration value.
  • the detection value of the current Different from the calibration value, it is judged as an early warning state.
  • the relative position is adjusted to continue cutting the current auxiliary splicing structure. Then, when judging whether it is an early warning state next time, the detection value used for the first judging to be an early warning state is used as the calibration value. If the result of the next judgment is a non-warning state, the detection value used when the previous successful judgment is an early warning state is still used as the calibration value. That is to say, every time the warning line is cut once, a part of the warning line will be cut off, and the resistance size of the warning line will change once. When judging whether the warning state is the next time, the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value.
  • this method of dividing the board does not need to connect the warning line to the power supply when performing the cutting warning, which can ensure the safety of the single board of the circuit board.
  • the embodiment of the present application further provides a plate-splitting device, which can use the plate-splitting method provided in the above-mentioned embodiment of FIG. 29 to perform the plate-splitting.
  • the sub-board device further includes an auxiliary early-warning module, and the auxiliary early-warning module includes an induction circuit, and the induction circuit is used to generate an induction current on the pre-warning circuit during the sub-board process after power-on.
  • the induction circuit can be arranged on the sub-board tooling, or the induction circuit can also be arranged near the milling cutter. When the induction circuit is set on the sub-board tooling, the position of the induction circuit is fixed.
  • the induced current on the pre-warning line due to the power-on of the inductive circuit is only affected by the resistance change of the pre-warning line.
  • the induction circuit is set near the milling cutter, as the milling cutter approaches the warning line, the distance between the induction circuit and the warning line will change, and the distance between the induction circuit and the warning line will change, and the warning line will also be energized due to the induction circuit.
  • the size of the induced current has a certain influence, and in practice, a compensation algorithm can be used to eliminate the influence of this factor on the size of the induced current.
  • FIG. 30 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process.
  • FIG. 30 shows the auxiliary early warning module 700 and the sensing circuit 710 in the auxiliary early warning module 700 .
  • FIG. 31 is a working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIG. 30 and FIG. 31 use the method for dividing the board provided in the embodiment in FIG. 29 to perform board separation.
  • the control terminal of the milling cutter 300 is energized and the induction circuit 710 is energized.
  • the circuit where the pre-warning line 13 is located is an early-warning circuit, wherein the pre-warning line may not be connected to the power supply.
  • the monitoring module 800 is connected to the early warning line to realize the detection of the electrical performance of the early warning circuit. The description will be made by judging whether it is in an early warning state by detecting the current value on the warning line.
  • the monitoring module 800 detects the initial current value of the early warning circuit to determine whether it is in the initial state, and sends the detected initial value to the judging unit 421 . When the initial current value is detected, it is determined as the initial state, and the milling cutter starts to cut the auxiliary splicing structure. When the initial current value is not detected, it returns to the stage where the induction circuit is energized.
  • the monitoring module 800 When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the warning circuit to determine whether it is in the warning state. Specifically, the monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Among them, before the milling cutter 300 cuts to the warning line 13 for the first time, when judging whether it is in the warning state, the initial current value is used as the calibration value. Since the warning line 13 has not been cut by the milling cutter, the warning circuit The current is still equal to the initial current value.
  • the judging unit 421 can judge that the detected value is different from the calibration value, so as to judge for the first time for the warning state.
  • the detection value used when the pre-warning state is judged for the first time is used as the calibration value in the pre-warning judgment.
  • the detection value used when the pre-warning state is judged the second time is used as the calibration value in the pre-warning judgment. And so on until the cut is completed.
  • This embodiment can realize high-precision board separation, avoid the generation of waste boards, and save production costs.
  • the main control system, monitoring module, and auxiliary early warning module in the sub-board device are independent of each other, and the system coupling is low, which can reduce the probability of system failure. safety.
  • FIG. 32 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process.
  • 32 shows that the warning line 13 has a certain width, and the circuit board veneer also includes a connecting wire 77, and the warning wire 13 and the connecting wire 77 are connected end to end to form a closed wiring.
  • the monitoring module 800 is not electrically connected to the early warning line 13 .
  • An induction module is set in the monitoring module 800, and the induction module can generate a corresponding induction signal according to the induction current on the warning wire, and judge the cutting state of the warning wire through the change of the induction signal.
  • the pre-warning wire does not need to be connected to the power supply during cutting, nor does the monitoring module need to be connected to the pre-warning wire, which can ensure the safety of the circuit board.
  • the induction module in the monitoring module may also generate a corresponding induction signal, that is, the magnetic field generated by the induction circuit and the magnetic field generated by the warning line. It will affect the induction module at the same time.
  • the detection signal can be calculated and processed through the change law of the multi-field coupling signal, and the change of the power-on performance of the early warning line can be finally judged.
  • the relative position of the milling cutter and the circuit board veneer can be manually adjusted, for example, manually moving the milling cutter to the outside of the circuit board veneer. Move a certain distance to make the distance between the milling cutter and the warning line larger.
  • the milling cutter is controlled to move a certain distance to the outside of the circuit board veneer through the control signal of the system, so as to realize the automatic control of the sub-board cutting process, realize the high-precision sub-board, avoid the generation of waste boards, and improve the sub-board efficiency.
  • adjusting the cutting position includes: adjusting the relative position of the milling cutter and the auxiliary splicing structure currently being cut according to the position adjustment signal.
  • FIG. 33 is another flowchart of the method for dividing a board provided by an embodiment of the present application
  • FIG. 34 is another block diagram of a main control system in the dividing device provided by an embodiment of the present application.
  • Figure 33 shows the steps after it is judged to be an early warning state according to the detected value.
  • the sub-board method further includes:
  • Step S801 While adjusting the cutting position, reduce the cutting speed and the rotation speed of the milling cutter according to the control of the first cutting parameter adjustment signal.
  • the first cutting parameter signal includes the control signal of the cutting speed and the control signal of the rotation speed of the milling cutter.
  • the rotation speed of the milling cutter is controlled by the control signal of the milling cutter rotation speed. Through the control signal of the cutting speed, the cutting speed is controlled to reduce the cutting speed when cutting the plate.
  • the control signal of the cutting speed controls the movement of the stage to reduce the cutting speed when the plate is cut.
  • the control signal of the cutting speed controls the movement of the milling cutter to reduce the cutting speed when the plate is cut.
  • the control signal of the cutting speed controls the movement of the milling cutter to reduce the cutting speed when the plate is cut.
  • Step S802 according to the control of the position adjustment signal, the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure currently being cut is adjusted and increased, wherein the adjusted distance change is a preset value.
  • the preset value is 0.05mm.
  • the preset value can be set with reference to the cutting speed and the rotation speed of the milling cutter during normal cutting to ensure that the milling cutter does not contact the warning line after adjusting the position.
  • Step S803 when the distance variation reaches the preset value, the cutting speed and the milling cutter rotation speed are increased according to the control of the second cutting parameter adjustment signal, and the current cutting auxiliary splicing structure is continued to be cut. After the cutting position is adjusted, increase the cutting speed and the rotating speed of the milling cutter, and return to the normal high cutting speed and the normal rotating speed of the milling cutter for cutting, so as to ensure the cutting efficiency of the plate.
  • the board separation device provided in the embodiment of FIG. 34 can use the board separation method provided in the embodiment of FIG. 33 to perform board separation.
  • the cutting control unit 422 includes a first subunit 4221 and a second subunit 4222 .
  • the first subunit 4221 is used to generate a position adjustment signal, and the position adjustment signal is specifically used to control and adjust the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure of the current cutting, wherein the adjusted distance change is a predetermined amount. set value.
  • the cutting control signal includes a first cutting parameter adjustment signal and a second cutting parameter adjustment signal.
  • the second subunit 4222 is further configured to generate a first cutting parameter adjustment signal when adjusting the cutting position, and the first cutting parameter control signal is used to control the reduction of the cutting speed and the rotational speed of the milling cutter. It is also used to generate a second cutting parameter adjustment signal after the distance change reaches a preset value, and the second cutting parameter adjustment signal is used to control the increase of the cutting speed and the rotation speed of the milling cutter, and continue to cut the auxiliary splicing structure currently being cut.
  • the first cutting parameter signal includes a control signal of the cutting speed and a control signal of the rotation speed of the milling cutter.
  • the rotation speed of the milling cutter is controlled by the control signal of the milling cutter rotation speed.
  • the cutting speed is controlled to reduce the cutting speed when cutting the plate by the control signal of the cutting speed.
  • the movement mode of the plate separation is that the milling cutter is fixed and the stage moves, and the control signal of the cutting speed controls the movement of the stage to reduce the cutting speed during the cutting of the plate.
  • the moving mode of the plate is that the milling cutter moves and the stage is fixed, and the control signal of the cutting speed controls the movement of the milling cutter to reduce the cutting speed when cutting the plate.
  • the second cutting parameter signal includes a control signal of the cutting speed and a control signal of the rotation speed of the milling cutter.
  • the rotation speed of the milling cutter is increased through the control signal of the milling cutter rotation speed.
  • the control signal of the cutting speed controls the movement of the stage to improve the cutting speed during plate-parting cutting.
  • the control signal of the cutting speed controls the milling cutter to move, so as to improve the cutting speed during plate-parting cutting.
  • the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.

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Abstract

A panelized circuit board, a depanelization method, and a depanelization device. The panelized circuit board comprises: an auxiliary panelizing structure and N circuit board single boards panelized to each other, wherein N is a positive integer and N≥2, and at least part of the auxiliary panelizing structure is used for connecting two adjacent circuit board single boards; each circuit board single board comprises a functional trace and an outline edge to be cut, the auxiliary panelizing structure is connected to said outline edge, and the functional trace is adjacent to said outline edge; each circuit board single board comprises at least one early-warning line, and the extension direction of the at least one early-warning line is the same as that of said outline edge; the distance from the at least one early-warning line to said outline edge is d1, the distance from the functional trace to said outline edge is d2, and d1≤d2. According the present application, depanelization precision can be improved, burrs generated during depanelization can be reduced, a misjudgment rate can be reduced, manpower of manual detection can be released, and the generation of waste boards can further be avoided.

Description

一种电路板拼板、分板方法和分板装置A circuit board splicing, board dividing method and board dividing device
本申请要求于2020年9月29日提交中国专利局、申请号为202011052818.X、申请名称为“一种电路板拼板、分板方法和分板装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on September 29, 2020, with the application number 202011052818.X, and the application name is "A circuit board splicing, board splitting method and board splitting device", which The entire contents of this application are incorporated by reference.
技术领域technical field
本申请属于电路板技术领域,更具体的涉及一种电路板拼板、分板方法和分板装置。The present application belongs to the technical field of circuit boards, and more particularly relates to a circuit board assembling method, a board dividing method and a board dividing device.
背景技术Background technique
一般电路板都采用拼板作业的方式进行生产,在电路板组装作业完成之后再裁切成单板。采用拼板作业的方式能够增加产线的生产效率,同时也能够保证加工中板材的利用率、降低成本。而采用目前的分板方法对电路板拼板进行分板时,由于分板工艺条件的限制导致分板毛刺较长,影响分板精度。如果调整工艺参数降低分板毛刺的话,会增加分板漏铜的风险,在后续检测阶段会通过外观判断,把露铜的单板进行报废处理。另外,在后续检测阶段通过都是人工检测,即通过人眼判断是否切割到线路导致漏铜。人工检测容易产生误判,而且检测人员疲劳之后判断准确率也会下降,一旦存在缺陷产品未被检出的情况,缺陷产品使用在后续模组组装工艺中,导致模组报废,则会造成更大的经济损失。由此可见,提高分板精度,降低误判率且释放人工检测的人力,是目前亟待解决的技术问题。Generally, circuit boards are produced by panel assembly, and then cut into veneers after the circuit board assembly operation is completed. The use of panel assembly can increase the production efficiency of the production line, and at the same time, it can ensure the utilization rate of the plates during processing and reduce the cost. However, when the circuit board panel is split by the current splitting method, the splitting burr is long due to the limitation of the splitting process conditions, which affects the accuracy of the splitting. If the process parameters are adjusted to reduce the burr of the sub-board, it will increase the risk of copper leakage from the sub-board. In the subsequent inspection stage, the copper-exposed veneer will be scrapped through the appearance judgment. In addition, in the subsequent detection stage, the pass is all manual detection, that is, it is judged by the human eye whether the circuit is cut to cause copper leakage. Manual inspection is prone to misjudgment, and the judgment accuracy will decrease after the inspectors are fatigued. Once there is a situation where defective products are not detected, the defective products are used in the subsequent module assembly process, resulting in the module being scrapped, which will cause more damage. large economic losses. It can be seen that improving the accuracy of sub-boards, reducing the misjudgment rate and releasing the manpower for manual detection are technical problems that need to be solved urgently at present.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请提供一种电路板拼板、分板方法和分板装置,解决了提高分板精度,降低误判率且释放人工检测的人力的技术问题。In view of this, the present application provides a circuit board assembling method, a board dividing method, and a board dividing device, which solve the technical problems of improving the precision of the board dividing, reducing the misjudgment rate and releasing the manpower for manual detection.
第一方面,本申请实施例提供一种电路板拼板,电路板拼板包括:辅助拼接结构和相互拼接的N个电路板单板,N为正整数,且N≥2,其中,至少部分辅助拼接结构用于连接相邻的两个电路板单板;电路板单板包括功能走线和待切割外形边,辅助拼接结构与待切割外形边相连接,功能走线与待切割外形边相邻;其中,电路板单板包括至少一条预警线,至少一条预警线的延伸方向与待切割外形边的延伸方向相同;至少一条预警线距待切割外形边的距离为d1,功能走线距待切割外形边的距离为d2,d1≤d2。在电路板单板中增加预警线用于在分板切割时对切割状态进行预警,在判断为预警状态时调整对辅助拼接结构的切割方式。其中,预警线被切断、预警线被切到但未被切断分别对应为不同的分板方法中的预警状态。当判断预警线被切断时,控制停止对当前切割的辅助拼接结构进行切割,从而避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板,此种 检出方式基本不存在误判,保证了检出准确率。而且在后续不需要额外增加人工对分板后的电路板单板进行检测,释放了人力,节省了人工成本。当判断预警线被切到但未被切断时,能够调整切割位置后继续对辅助拼接结构进行切割,从而保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。In a first aspect, an embodiment of the present application provides a circuit board assembly, the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced to each other, N is a positive integer, and N≥2, wherein at least part of The auxiliary splicing structure is used to connect two adjacent circuit boards; the circuit board veneer includes functional wiring and the edge of the shape to be cut, the auxiliary splicing structure is connected to the edge of the shape to be cut, and the functional line is connected to the edge of the shape to be cut. adjacent; wherein, the circuit board veneer includes at least one warning line, and the extension direction of at least one warning line is the same as the extending direction of the edge of the shape to be cut; the distance between the at least one warning line and the edge of the shape to be cut is d1, and the distance of the function line to be cut is d1. The distance between the edges of the cutting shape is d2, and d1≤d2. A warning line is added to the circuit board veneer to give an early warning to the cutting state during sub-board cutting, and to adjust the cutting method of the auxiliary splicing structure when it is judged to be an early warning state. Among them, the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods. When it is judged that the warning line is cut off, the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste. The board can accurately detect the waste board. There is basically no misjudgment in this detection method, which ensures the detection accuracy. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs. When it is judged that the warning line is cut but not cut, the cutting position can be adjusted and the auxiliary splicing structure can be cut, so as to ensure that the cutting process will not cut the functional wiring in the circuit board, and achieve high-precision board separation. In addition, the generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
在一些实施方式中,待切割外形边的延伸方向为第一方向,待切割外形边的长度为L1,功能走线在第一方向的长度为L2,L2≥L1;其中,预警线在第一方向的长度为L3,L3>L1。当功能走线的长度大于或等于待切割外形边的长度时,设置预警线的长度大于待切割外形边的长度,实现在沿待切割外形边对辅助拼版结构进行切割时,通过预警线对切割状态进行预警。In some embodiments, the extension direction of the edge of the shape to be cut is the first direction, the length of the edge of the shape to be cut is L1, the length of the functional wiring in the first direction is L2, L2≥L1; wherein, the warning line is in the first direction. The length of the direction is L3, L3>L1. When the length of the functional wiring is greater than or equal to the length of the shape edge to be cut, the length of the warning line is set to be greater than the length of the shape edge to be cut, so that when the auxiliary imposition structure is cut along the edge of the shape to be cut, the cutting edge of the shape to be cut can be cut by the warning line. status for warning.
在一些实施方式中,待切割外形边的延伸方向为第一方向,待切割外形边的长度为L1,功能走线在第一方向的长度为L2,L2<L1;其中,预警线在第一方向的长度为L3,L3>L2。在功能走线的长度小于待切割外形边的长度时,设置预警线的长度大于功能走线的长度,即能够实现在沿待切割外形边对辅助拼版结构进行切割时进行切割预警。In some embodiments, the extension direction of the edge of the shape to be cut is the first direction, the length of the edge of the shape to be cut is L1, the length of the functional wiring in the first direction is L2, L2<L1; wherein, the warning line is in the first direction The length of the direction is L3, L3>L2. When the length of the functional line is less than the length of the edge of the shape to be cut, the length of the warning line is set greater than the length of the function line, that is, the cutting warning can be realized when the auxiliary imposition structure is cut along the edge of the shape to be cut.
在一些实施方式中,预警线位于功能走线的靠近待切割外形边的一侧。也就是设置预警线距待切割外形边的距离小于功能走线距外切割外形边的距离,则在对辅助拼接结构进行切割时,首先切割到预警线,间隔一段时间后才可能会切割到功能走线。从而能够通过预警线对切割过程进行预警,当检测到预警状态时,功能走线还没有被切割到,则电路板单板仍然完好,保证分板良率。In some embodiments, the warning line is located on the side of the functional line that is close to the edge of the shape to be cut. That is to say, if the distance between the warning line and the edge of the shape to be cut is set to be less than the distance between the function line and the edge of the outer cutting shape, when cutting the auxiliary splicing structure, the warning line will be cut first, and the function may be cut after a period of time. Traces. Therefore, the cutting process can be warned through the warning line. When the warning state is detected, the functional wiring has not been cut, and the single board of the circuit board is still intact, ensuring the yield of the sub-board.
进一步的,设置0.02mm≤d2-d1≤0.5mm。设置功能走线和预警线之间的间隔距离满足一定范围,避免功能走线和预警线之间短路影响功能走线的性能。同时避免功能走线和预警线之间距离过大,而影响电路板单板的尺寸。Further, set 0.02mm≤d2-d1≤0.5mm. Set the distance between the function wiring and the warning line to meet a certain range, so as to avoid the short circuit between the function wiring and the warning line from affecting the performance of the function wiring. At the same time, it is avoided that the distance between the function trace and the warning line is too large, which will affect the size of the circuit board.
在一种实施例中,预警线的宽度为D,其中,D≥0.02mm。设置预警线具有一定宽度,在切割过程中当铣刀切割到预警线时,能够保证预警线不被切断。则在分板时根据预警确定切割到预警线时,能够调整切割位置后继续分板,在后续分板切割过程中,预警线仍然能够对切割状态进行预警,直到完成对辅助拼接结构的切割,该种结构配合分板方法能够实现高精度分板,避免废板的产生。In one embodiment, the width of the warning line is D, where D≧0.02mm. The pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off. Then, when the pre-warning line is determined according to the pre-warning, the cutting position can be adjusted and the sub-board can be continued. During the subsequent sub-board cutting process, the pre-warning line can still give an early warning of the cutting state until the auxiliary splicing structure is cut. The structure cooperates with the board separation method to realize high-precision board separation and avoid the generation of waste boards.
具体的,设置D≤1mm。避免预警线的宽度过大,造成空间的浪费而影响电路板单板的尺寸。Specifically, D≤1mm is set. Avoid the width of the warning line is too large, resulting in a waste of space and affecting the size of the circuit board.
在一种实施例中,电路板单板包括第一绝缘层和第二绝缘层,预警线和功能走线均位于第一绝缘层之上,且第二绝缘层覆盖预警线和功能走线。预警线和功能走线可以在同一工艺制程中制作,预警线的设置不增加额外的工艺制程,制作简单。In one embodiment, the circuit board includes a first insulating layer and a second insulating layer, the warning wires and the functional wires are both located on the first insulating layer, and the second insulating layer covers the warning wires and the functional wires. The pre-warning line and the functional wiring can be produced in the same process, and the setting of the pre-warning line does not increase the extra process, and the production is simple.
在一些实施方式中,功能走线和预警线之间间隔有至少一个绝缘层。此种设置方式可以实现在电路板单板所在平面方向上,预警线与功能走线之间的间隔距离足够小,或者,制作在电路板单板厚度方向上功能走线与预警线交叠。能够根据具体需求对功能走线和预警线之间间隔距离进行设置。In some embodiments, at least one insulating layer is spaced between the functional wiring and the warning line. This setting method can realize that in the direction of the plane of the circuit board, the distance between the warning line and the function line is small enough, or, the function line and the warning line can be made to overlap in the thickness direction of the circuit board. The distance between the function wiring and the warning line can be set according to specific needs.
在一些实施方式中,一条功能走线对应至少两条预警线,在电路板单板的厚度方向上,一条预警线、功能走线、另一条预警线堆叠排列。能够降低制作工艺中的层偏 差对分板良率的影响。在即使出现层偏差的情况下,也能够保证两条预警线中至少一条预警线位于功能走线的靠近待切割外形边的一侧,或者至少一条预警线距待切割外形边的距离和功能走线距待切割外形边的距离相等。In some embodiments, one functional trace corresponds to at least two early warning traces, and in the thickness direction of the circuit board, one pre-warning trace, the functional trace, and the other pre-warning trace are stacked and arranged. It can reduce the influence of layer deviation in the manufacturing process on the yield of the sub-board. Even in the case of layer deviation, it can be ensured that at least one of the two pre-warning lines is located on the side of the functional trace close to the edge of the shape to be cut, or the distance between at least one pre-warning line and the edge of the shape to be cut and the function of the edge The lines are equidistant from the edge of the shape to be cut.
具体的,电路板单板包括预警端口,预警线的至少一端与预警端口电连接。通过预警端口的设置,实现在对电路板拼板进行分板时将预警线连接到检测电源上。以实现对分板切割状态的预警。Specifically, the single board of the circuit board includes an early warning port, and at least one end of the early warning line is electrically connected to the early warning port. By setting the pre-warning port, the pre-warning line is connected to the detection power supply when the circuit board is divided. In order to realize the early warning of the cutting state of the sub-board.
在一种实施例中,预警线为电感线圈。在应用中,对电路板拼板进行分板时,将电感线圈连接到检测电源形成导电回路,则当铣刀切断电感线圈时,导电回路变为断路,从而能够实现对切割过程的预警。In one embodiment, the early warning line is an inductive coil. In the application, when the circuit board is divided, the inductive coil is connected to the detection power supply to form a conductive loop. When the milling cutter cuts off the inductive coil, the conductive loop becomes an open circuit, so that the early warning of the cutting process can be realized.
在一种实施例中,电路板单板还包括连接导线,预警线和连接导线首尾依次连接形成闭合走线。该实施方式提供的电路板拼板在进行分板时,设置感应电路,将感应电路通电后能够使闭合走线上产生感应电流,则监测模块可以不与闭合的预警线连接,通过在监控模块中设置感应模块,感应模块能够感应预警线上感应电流的变化产生相应的感应信号。则通过检测感应信号的变化能够判断预警线的切割状态。采用该种方式进行分板时,监测模块不需要与预警线电连接,且预警线也不需要连接到电源,能够保证电路板单板的安全性。In an embodiment, the single board of the circuit board further includes a connecting wire, and the warning wire and the connecting wire are connected end to end in sequence to form a closed wiring. In the circuit board assembly provided by this embodiment, an induction circuit is set when the circuit board is divided. After the induction circuit is energized, an induction current can be generated on the closed trace, so the monitoring module may not be connected to the closed early warning line. An induction module is set in the middle, and the induction module can sense the change of the induction current on the warning line to generate a corresponding induction signal. Then, the cutting state of the warning line can be judged by detecting the change of the induction signal. When the board is divided in this way, the monitoring module does not need to be electrically connected to the pre-warning line, and the pre-warning line does not need to be connected to the power supply, which can ensure the safety of the circuit board.
本申请实施例中,电路板拼板包括至少一条工艺边,部分辅助拼接结构用于连接工艺边和与其相邻的电路板单板。实际中电路板拼板中的工艺边的个数可以根据具体的制作工艺的需求进行设置。In the embodiment of the present application, the circuit board panel includes at least one process edge, and some of the auxiliary splicing structures are used to connect the process edge and the adjacent circuit board veneer. In practice, the number of process edges in the circuit board assembly can be set according to the requirements of the specific manufacturing process.
第二方面,本申请实施例还提供一种分板方法,用于对电路板拼板进行分板,电路板拼板包括:辅助拼接结构和相互拼接的N个电路板单板,N为正整数,且N≥2,其中,至少部分辅助拼接结构用于连接相邻的两个电路板单板;电路板单板包括功能走线和待切割外形边,辅助拼接结构与待切割外形边相连接,功能走线与待切割外形边相邻;其中,电路板单板包括至少一条预警线,至少一条预警线的延伸方向与待切割外形边的延伸方向相同;至少一条预警线距待切割外形边的距离为d1,功能走线距待切割外形边的距离为d2,d1≤d2;分板方法包括:对与电路板单板连接的一个辅助拼接结构进行切割,同时检测预警电路的电性能得到检测值,其中,预警线位于预警电路中;根据检测值确定切割状态为预警状态,调整对当前切割的辅助拼接结构的切割方式。In the second aspect, the embodiments of the present application also provide a method for dividing a board, which is used for dividing a circuit board assembly. The circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced to each other, where N is a positive Integer, and N ≥ 2, wherein at least part of the auxiliary splicing structure is used to connect two adjacent circuit boards; the circuit board includes functional wiring and the outline edge to be cut, and the auxiliary splice structure is the same as the outline edge to be cut. connection, the functional wiring is adjacent to the edge of the shape to be cut; wherein, the circuit board veneer includes at least one warning line, and the extension direction of at least one warning line is the same as the extension direction of the edge of the shape to be cut; at least one warning line is away from the shape to be cut. The distance between the edges is d1, and the distance between the functional trace and the edge of the shape to be cut is d2, and d1≤d2; the method of dividing the board includes: cutting an auxiliary splicing structure connected to the single board of the circuit board, and detecting the electrical performance of the early warning circuit at the same time The detection value is obtained, wherein the pre-warning line is located in the pre-warning circuit; according to the detection value, it is determined that the cutting state is the pre-warning state, and the cutting mode of the auxiliary splicing structure of the current cutting is adjusted.
在分板时通过检测预警电路中电性能对切割状态进行预警,在判断为预警状态时调整对辅助拼接结构的切割方式。其中,预警线被切断、预警线被切到但未被切断分别对应为不同的分板方法中的预警状态。当判断预警线被切断时,控制停止对当前切割的辅助拼接结构进行切割,从而避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板,此种检出方式基本不存在误判,保证了检出准确率。而且在后续不需要额外增加人工对分板后的电路板单板进行检测,释放了人力,节省了人工成本。当判断预警线被切到但未被切断时,能够调整切割位置后继续对辅助拼接结构进行切割,从而保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。The cutting state is pre-warned by detecting the electrical performance in the pre-warning circuit when the board is divided, and the cutting method of the auxiliary splicing structure is adjusted when the pre-warning state is judged. Among them, the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods. When it is judged that the warning line is cut off, the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste. The board can accurately detect the waste board. There is basically no misjudgment in this detection method, which ensures the detection accuracy. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs. When it is judged that the warning line is cut but not cut, the cutting position can be adjusted and the auxiliary splicing structure can be cut, so as to ensure that the cutting process will not cut the functional wiring in the circuit board, and achieve high-precision board separation. In addition, the generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
具体的,根据检测值确定切割状态为预警状态,包括:将检测值与标定值进行比 较,标定值为确定为预警状态的检测阈值;当检测值与标定值不同时,确定为预警状态。通过设置检测阈值来对预警状态进行判断,检测阈值可以根据预警电路来设定。Specifically, determining that the cutting state is an early warning state according to the detected value includes: comparing the detected value with a calibration value, and the calibration value is a detection threshold that is determined to be an early warning state; when the detected value is different from the calibration value, it is determined to be an early warning state. The pre-warning state is judged by setting a detection threshold, which can be set according to the pre-warning circuit.
在一些实施方式中,在预警状态时预警线被切断;调整对当前切割的辅助拼接结构的切割方式,包括:控制铣刀停止对当前切割的辅助拼接结构的切割。该实施方式能够应用与预警线为一条容易被切断的线且预警线距离功能走线距离较近的实施例中,当预警线被切断时,功能走线也大概率被切断,电路板单板为废板,该种分板方法,能够避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板。In some embodiments, the pre-warning line is cut off in the pre-warning state; adjusting the cutting mode of the auxiliary splicing structure currently being cut includes: controlling the milling cutter to stop cutting the auxiliary splicing structure currently being cut. This embodiment can be applied to the embodiment where the pre-warning line is a line that can be easily cut off and the pre-warning line is relatively close to the functional wiring. This kind of board separation method can avoid waste of board separation time and milling cutter head wear, and can also judge the circuit board veneer connected with the auxiliary splicing structure to be a waste board at the same time, and accurately detect the waste board.
在一些实施方式中,分板方法还包括:在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值;采用初始值作为标定值。对辅助拼接结构进行切割之前,预警线完整,当切割中预警线被切到时,则会导致预警电路中电性能的变化,通过将预警电路的电性能的初始值作为标定值,能够准确判断预警电路电性能是否发生变化,从而检出是否为预警状态。In some embodiments, the method for dividing the board further includes: before cutting the auxiliary splicing structure, obtaining an initial value according to the electrical performance of the early warning circuit; and using the initial value as a calibration value. Before the auxiliary splicing structure is cut, the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit. By taking the initial value of the electrical performance of the early-warning circuit as the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
进一步的,对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法至少包括下述之一:将预警线的两端分别连接检测电源的正极和负极,预警线和检测电源所在的电路为预警电路;控制铣刀带电,将铣刀和预警线中一者电连接到检测电源的正极,另一者电连接到检测电源的负极,铣刀、预警线、以及检测电源所在的电路为预警电路;预警线为电感线圈,将电感线圈的两端分别连接检测电源的正极和负极,预警线和检测电源所在的电路为预警电路;将电路板拼板外部的感应电路通电,其中,感应电路通电后能够使预警线上产生感应电流,预警线所在电路为预警电路。本发明实施例提供的分板方法能够应用于多种预警电路对切割状态进行预警。Further, before cutting an auxiliary splicing structure connected to the single board of the circuit board, the method for dividing the board includes at least one of the following: connecting the two ends of the pre-warning line to the positive and negative electrodes of the detection power supply, respectively, where the pre-warning line and the detection power supply are located. The circuit is an early warning circuit; it controls the milling cutter to be electrified, and one of the milling cutter and the warning line is electrically connected to the positive pole of the detection power supply, and the other is electrically connected to the negative pole of the detection power supply. The circuit is an early warning circuit; the early warning line is an inductive coil, and the two ends of the inductive coil are respectively connected to the positive and negative poles of the detection power supply, and the circuit where the early warning line and the detection power supply are located is an early warning circuit; , After the induction circuit is energized, an induced current can be generated on the pre-warning line, and the circuit where the pre-warning line is located is an early-warning circuit. The plate-splitting method provided by the embodiment of the present invention can be applied to various early-warning circuits for early-warning of the cutting state.
在一些实施方式中,,预警线的宽度为D,D≥0.02mm;在预警状态时预警线被铣刀切到但未被切断;调整对当前切割的辅助拼接结构的切割方式,包括:调整切割位置,然后继续对当前切割的辅助拼接结构进行切割。保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。In some embodiments, the width of the warning line is D, D≥0.02mm; in the warning state, the warning line is cut by the milling cutter but not cut off; adjusting the cutting method of the auxiliary splicing structure for the current cutting, including: adjusting Cut the position, and then continue to cut the auxiliary splicing structure of the current cut. It is ensured that the cutting process will not cut the functional traces in the single board of the circuit board, realize high-precision board separation, and avoid the generation of waste boards, and the yield rate of board separation is significantly improved.
具体的,分板方法还包括:在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值;采用初始值作为标定值。对辅助拼接结构进行切割之前,预警线完整,当切割中预警线被切到时,则会导致预警电路中电性能的变化,通过将预警电路的电性能的初始值作为标定值,能够准确判断预警电路电性能是否发生变化,从而检出是否为预警状态。Specifically, the method for dividing the board further includes: before cutting the auxiliary splicing structure, obtaining an initial value according to the electrical performance of the early warning circuit; and using the initial value as a calibration value. Before the auxiliary splicing structure is cut, the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit. By taking the initial value of the electrical performance of the early-warning circuit as the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
具体的,对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括:控制铣刀带电,将铣刀和预警线中一者电连接到检测电源的正极,另一者电连接到检测电源的负极,铣刀、预警线、检测电源所在的电路为预警电路。在切割过程中,当铣刀接触到预警线时,预警电路由开路变通路,预警电路中有一定电流值。当检测到电流值的变化时,则能够判断铣刀切到了预警线,相应的判断预警线的切割状态为预警状态。进而根据预警状态,控制铣刀调整切割位置,当铣刀与预警线不接触时,则预警电路再次变回开路;当切割过程中预警电路再次变成通路时,判断铣刀切割到预警线;重复上述过程直到完成对当前切割的辅助拼接结构的切割。Specifically, before cutting an auxiliary splicing structure connected to the single board of the circuit board, the method for dividing the board further includes: controlling the milling cutter to be electrified, and electrically connecting one of the milling cutter and the warning line to the positive pole of the detection power supply, and the other It is electrically connected to the negative pole of the detection power supply, and the circuit where the milling cutter, the early warning line and the detection power supply are located is the early warning circuit. During the cutting process, when the milling cutter touches the pre-warning line, the pre-warning circuit changes from an open circuit to a passage, and there is a certain current value in the pre-warning circuit. When the change of the current value is detected, it can be judged that the milling cutter has cut the warning line, and the cutting state of the warning line can be judged correspondingly as the warning state. Then, according to the warning state, the milling cutter is controlled to adjust the cutting position. When the milling cutter is not in contact with the warning line, the warning circuit turns back to an open circuit again; when the warning circuit becomes an open circuit again during the cutting process, it is judged that the milling cutter cuts to the warning line; The above process is repeated until the cutting of the currently cut auxiliary splice structure is completed.
具体的,采用初始值作为标定值,包括:在第一次确定切割状态为预警状态时, 采用初始值作为标定值;分板方法还包括:在第一次确定为预警状态之后再确定切割状态为预警状态时,采用过程值作为标定值,其中,过程值为上一次将预警线的切割状态确定为预警状态时所采用的检测值。也就是说,预警线每被切割到一次,则预警线就会被切掉一部分,则预警线上的电阻大小就变化一次。在下一次进行判断是否预警状态时,采用上一次预警线被铣刀切到时所检测得到的检测值作为标定值。采用上述分板方法,能够实现高精度分板,并且能够避免废板的产生,节约生产成本。Specifically, using the initial value as the calibration value includes: when the cutting state is determined to be the early warning state for the first time, using the initial value as the calibration value; the method of dividing the plate further includes: determining the cutting state after the first determination as the warning state When it is in the pre-warning state, the process value is used as the calibration value, wherein the process value is the detection value used when the cutting state of the pre-warning line was determined as the pre-warning state last time. That is to say, every time the warning line is cut once, a part of the warning line will be cut off, and the resistance size of the warning line will change once. When judging whether the warning state is the next time, the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value. By adopting the above-mentioned plate separation method, high-precision plate separation can be realized, and generation of waste plates can be avoided, thereby saving production costs.
具体的,对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括下述至少之一:将预警线的两端分别连接检测电源的正极和负极,预警线和检测电源所在的电路为预警电路;将电路板拼板的外部的感应电路通电,其中,感应电路通电后能够使预警线上产生感应电流,预警线所在电路为预警电路。该实施例提供的分板方法能够应用于多种预警电路对切割状态进行预警。Specifically, before cutting an auxiliary splicing structure connected to the single board of the circuit board, the method for dividing the board further includes at least one of the following: connecting the two ends of the pre-warning line to the positive and negative electrodes of the detection power supply, respectively, the pre-warning line and the detection power supply. The circuit in which it is located is an early warning circuit; the external induction circuit of the circuit board is energized, wherein, after the induction circuit is energized, an induced current can be generated on the early warning line, and the circuit where the early warning line is located is an early warning circuit. The plate-splitting method provided in this embodiment can be applied to various early-warning circuits to give early warning of the cutting state.
具体的,调整切割位置,包括:根据位置调整信号调整铣刀与当前切割的辅助拼接结构的相对位置。通过调整切割位置后,控制铣刀远离预警线,从而能够实现继续对辅助拼接结构进行切割,而且预警线能够在后续切割过程中继续对切割状态进行预警。Specifically, adjusting the cutting position includes: adjusting the relative position of the milling cutter and the auxiliary splicing structure currently being cut according to the position adjustment signal. After adjusting the cutting position, the milling cutter is controlled to stay away from the warning line, so that the auxiliary splicing structure can be continuously cut, and the warning line can continue to warn the cutting state in the subsequent cutting process.
进一步的,分板方法还包括:在调整切割位置的同时,根据第一切割参数调整信号的控制降低切割速度和铣刀的转速;根据位置调整信号调整铣刀与当前切割的辅助拼接结构的相对位置,包括:根据位置调整信号的控制调整增大铣刀距与当前切割的辅助拼接结构相邻的预警线的距离,其中,调整后距离变化量为预设值;控制铣刀继续对当前切割的辅助拼接结构进行切割,包括:当距离变化量达到预设值后,根据第二切割参数调整信号的控制提高切割速度和铣刀转速,继续对当前切割的辅助拼接结构进行切割。该实施方式在调整切割位置的同时降低切割速度和铣刀转速,以防止发生不可控的切割导致预警线为切断丧失预警功能。Further, the method for dividing the plate also includes: while adjusting the cutting position, reducing the cutting speed and the rotational speed of the milling cutter according to the control of the first cutting parameter adjustment signal; The position includes: according to the control adjustment of the position adjustment signal, the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure of the current cutting is increased, wherein the change of the distance after adjustment is a preset value; the milling cutter is controlled to continue to cut the current cutting The auxiliary splicing structure is cut, including: when the distance change reaches a preset value, according to the control of the second cutting parameter adjustment signal, the cutting speed and the rotation speed of the milling cutter are increased, and the auxiliary splicing structure currently being cut is continued to be cut. In this embodiment, the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.
第三方面,本申请实施例还提供一种分板装置,应用于对电路板拼板进行分板,分板装置包括:分板工装、载物台、铣刀、监测模块和主控制系统;其中,In a third aspect, an embodiment of the present application also provides a depaneling device, which is applied to depaneling a circuit board assembly, and the depaneling device includes: a depaneling tool, a loading table, a milling cutter, a monitoring module and a main control system; in,
分板工装,用于固定电路板拼板;Sub-board tooling, used to fix the circuit board panel;
载物台,用于承载分板工装;The stage, used to carry the sub-board tooling;
铣刀,铣刀用于对与电路板单板连接的辅助拼接结构进行切割;The milling cutter is used to cut the auxiliary splicing structure connected with the circuit board veneer;
主控制系统监测模块,监测模块用于在分板时检测预警电路的电性能得到检测值,并将检测值发送给主控制系统,其中,电路板拼板中的预警线位于预警电路中;The main control system monitoring module, the monitoring module is used to detect the electrical performance of the early warning circuit to obtain the detection value during sub-board, and send the detection value to the main control system, wherein the early warning line in the circuit board assembly is located in the early warning circuit;
主控制系统包括:判断单元和切割控制单元;其中,The main control system includes: a judgment unit and a cutting control unit; wherein,
判断单元,用于接收检测值,根据检测值确定切割状态为预警状态时,发送调整指令给切割控制单元;The judgment unit is used for receiving the detection value, and when it is determined that the cutting state is an early warning state according to the detection value, sending an adjustment instruction to the cutting control unit;
切割控制单元,用于响应于调整指令,调整对当前切割的辅助拼接结构的切割方式。The cutting control unit is used for adjusting the cutting mode of the auxiliary splicing structure currently being cut in response to the adjustment instruction.
应用本申请提供的分板装置在进行分板时,能够对分板切割状态进行预警并调整切割方式。通过检测切割状态实现对切割方式的反馈控制,以提升分板精度。By applying the plate separating device provided in the present application, it is possible to give an early warning to the cutting state of the separating plate and adjust the cutting method when the plate is separated. The feedback control of the cutting method is realized by detecting the cutting state, so as to improve the precision of the plate separation.
具体的,判断单元,用于将检测值与标定值进行比较,标定值为确定为预警状态的检测阈值,当检测值与标定值不同时,确定为预警状态。通过设置检测阈值来对预 警状态进行判断,检测阈值可以根据预警电路来设定。Specifically, the judging unit is used to compare the detection value with the calibration value, the calibration value is a detection threshold value determined as an early warning state, and when the detection value is different from the calibration value, it is determined as an early warning state. The pre-warning state is judged by setting the detection threshold, which can be set according to the pre-warning circuit.
在一些实施方式中,在预警状态时预警线被切断;切割控制单元,还用于响应于调整指令,控制铣刀停止对当前切割的辅助拼接结构的切割。能够避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板。而且在后续不需要额外增加人工对分板后的电路板单板进行检测,释放了人力,节省了人工成本。In some embodiments, the warning line is cut off in the warning state; the cutting control unit is further configured to control the milling cutter to stop cutting the currently cutting auxiliary splicing structure in response to the adjustment instruction. It can avoid the waste of board dividing man-hours and milling cutter head wear, and can simultaneously determine that the circuit board veneer connected with the auxiliary splicing structure is a waste board, and accurately detect the waste board. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs.
在一些实施方式中,预警线的宽度为D,D≥0.02mm;在预警状态时预警线被铣刀切到但未被切断;切割控制单元,还用于响应于调整指令,在调整切割位置后控制继续对当前切割的辅助拼接结构进行切割。能够调整切割位置后继续对辅助拼接结构进行切割,从而保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。In some embodiments, the width of the warning line is D, D≥0.02mm; in the warning state, the warning line is cut by the milling cutter but not cut off; the cutting control unit is further configured to adjust the cutting position in response to the adjustment instruction The back control continues to cut the currently cut auxiliary splice structure. It can continue to cut the auxiliary splicing structure after adjusting the cutting position, so as to ensure that the cutting process will not cut the functional wiring in the single board of the circuit board, realize high-precision board separation, and avoid the generation of waste boards, and the yield rate of board separation is significantly improved. .
进一步的,监测模块还用于在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值,并将初始值发送给判断单元;判断单元,用于在确定为预警状态时,采用初始值作为标定值。对辅助拼接结构进行切割之前,预警线完整,当切割中预警线被切到时,则会导致预警电路中电性能的变化,通过将预警电路的电性能的初始值作为标定值,能够准确判断预警电路电性能是否发生变化,从而检出是否为预警状态。Further, the monitoring module is also used to obtain the initial value according to the electrical performance of the early warning circuit before cutting the auxiliary splicing structure, and send the initial value to the judgment unit; value as the calibration value. Before the auxiliary splicing structure is cut, the pre-warning line is complete. When the pre-warning line is cut during cutting, it will lead to changes in the electrical performance of the early-warning circuit. By taking the initial value of the electrical performance of the early-warning circuit as the calibration value, it can be accurately judged. Whether the electrical performance of the early warning circuit has changed, so as to detect whether it is in the early warning state.
进一步的,判断单元,还用于在第一次确定切割状态为预警状态时,采用初始值作为标定值;还用于在第一次确定为预警状态之后再确定切割状态为预警状态时,采用过程值作为标定值,其中,过程值为上一次将预警线的切割状态确定为预警状态时所采用的检测值。当预警线具有一定宽度时,铣刀切割到预警线时,预警线不会被立马切断,将预警线被切到但未被切断的状态设定为预警状态,预警线每被切割到一次,则预警线就会被切掉一部分,则预警线上的电阻大小就变化一次。在下一次进行判断是否预警状态时,采用上一次预警线被铣刀切到时所检测得到的检测值作为标定值。采用上述分板方法,能够实现高精度分板,并且能够避免废板的产生,节约生产成本。Further, the judging unit is also used to use the initial value as the calibration value when the cutting state is determined to be an early warning state for the first time; it is also used to determine that the cutting state is an early warning state after the first determination as the early warning state, using The process value is used as the calibration value, wherein the process value is the detection value adopted when the cutting state of the warning line was determined as the warning state last time. When the warning line has a certain width, when the milling cutter cuts to the warning line, the warning line will not be cut off immediately, and the state where the warning line is cut but not cut off is set as the warning state. Then a part of the warning line will be cut off, and the resistance size of the warning line will change once. When judging whether the warning state is the next time, the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value. By adopting the above-mentioned plate separation method, high-precision plate separation can be realized, and generation of waste plates can be avoided, thereby saving production costs.
进一步的,切割控制单元包括第一子单元和第二子单元;第一子单元,用于响应于调整指令,生成位置调整信号,位置调整信号用于控制调整铣刀与当前切割的辅助拼接结构的相对位置;第二子单元,用于在调整相对位置后,生成切割控制信号,切割控制信号用于控制继续对当前切割的辅助拼接结构进行切割。通过调整切割位置后,控制铣刀远离预警线,从而能够实现继续对辅助拼接结构进行切割,而且预警线能够在后续切割过程中继续对切割状态进行预警。Further, the cutting control unit includes a first subunit and a second subunit; the first subunit is used to generate a position adjustment signal in response to the adjustment instruction, and the position adjustment signal is used to control and adjust the auxiliary splicing structure of the milling cutter and the current cutting. The second sub-unit is used to generate a cutting control signal after adjusting the relative position, and the cutting control signal is used to control the continuous cutting of the auxiliary splicing structure currently being cut. After adjusting the cutting position, the milling cutter is controlled to stay away from the warning line, so that the auxiliary splicing structure can be continuously cut, and the warning line can continue to warn the cutting state in the subsequent cutting process.
具体的,位置调整信号具体用于控制调整增大铣刀距与当前切割的辅助拼接结构相邻的预警线的距离,其中,调整后距离变化量为预设值;切割控制信号包括第一切割参数调整信号和第二切割参数调整信号;第二子单元,还用于在调整切割位置时,生成第一切割参数调整信号,第一切割参数控制信号用于控制降低切割速度和铣刀的转速;还用于在当距离变化量达到预设值后,生成第二切割参数调整信号,第二切割参数调整信号用于控制提高切割速度和铣刀转速,继续对当前切割的辅助拼接结构进行切割。该实施方式在调整切割位置的同时降低切割速度和铣刀转速,以防止发生不可控的切割导致预警线为切断丧失预警功能。Specifically, the position adjustment signal is specifically used to control and increase the distance of the milling cutter from the warning line adjacent to the auxiliary splicing structure of the current cutting, wherein the adjusted distance change is a preset value; the cutting control signal includes the first cutting The parameter adjustment signal and the second cutting parameter adjustment signal; the second subunit is also used to generate the first cutting parameter adjustment signal when adjusting the cutting position, and the first cutting parameter control signal is used to control the reduction of the cutting speed and the rotation speed of the milling cutter ; is also used to generate a second cutting parameter adjustment signal when the distance change reaches a preset value, and the second cutting parameter adjustment signal is used to control the increase of the cutting speed and the rotation speed of the milling cutter, and continue to cut the auxiliary splicing structure of the current cutting. . In this embodiment, the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.
在一些实施方式中,分板装置还包括辅助预警模块,辅助预警模块包括感应电路, 感应电路用于通电后在分板过程中使预警电路上产生感应电流。电路板单板中预警线和导电走线形成闭合走线的电路板拼板能够采用该分板装置进行分板,将感应电路通电后能够使闭合走线上产生感应电流,则监测模块可以不与闭合的预警线连接,通过在监控模块中设置感应模块,感应模块能够感应预警线上感应电流的变化产生相应的感应信号。则通过检测感应信号的变化能够判断预警线的切割状态。采用该种方式进行分板时,监测模块不需要与预警线电连接,且预警线也不需要连接到电源,能够保证电路板单板的安全性。In some embodiments, the sub-panel device further includes an auxiliary pre-warning module, and the auxiliary pre-warning module includes an induction circuit, and the induction circuit is used to generate an induction current on the pre-warning circuit during the de-paneling process after power-on. The circuit board panel in which the warning line and the conductive line in the circuit board form a closed line can use this sub-board device to divide the board. After the induction circuit is energized, an induced current can be generated on the closed line, and the monitoring module can not be used. It is connected with the closed pre-warning line, and by arranging an inductive module in the monitoring module, the inductive module can sense the change of the inductive current on the pre-warning line to generate a corresponding inductive signal. Then, the cutting state of the warning line can be judged by detecting the change of the induction signal. When the board is divided in this way, the monitoring module does not need to be electrically connected to the pre-warning line, and the pre-warning line does not need to be connected to the power supply, which can ensure the safety of the circuit board.
本申请提供的电路板拼板、分板方法和分板装置,具有如下有益效果:在电路板单板中增加预警线,在分板切割时通过预警电路来对切割过程进行预警。在对与电路板单板连接的辅助拼接结构进行切割的同时,通过分板装置中的监测模块来监测预警电路电性能的变化。分板装置中的主控制系统能够根据预警电路的电性能的变化,来判断预警线的切割状态,当判断预警线的切割状态为预警状态时,则调整对辅助拼接结构的切割方式。其中,预警线被切断、预警线被切到但未被切断分别对应为不同的分板方法中的预警状态。当判断预警线被切断时,控制停止对当前切割的辅助拼接结构进行切割,从而避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板,此种检出方式基本不存在误判,保证了检出准确率。而且在后续不需要额外增加人工对分板后的电路板单板进行检测,释放了人力,节省了人工成本。当判断预警线被切到但未被切断时,能够调整切割位置后继续对辅助拼接结构进行切割,从而保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。The circuit board assembling, splitting method and splitting device provided by the present application have the following beneficial effects: an early warning line is added to a single board of a circuit board, and an early warning circuit is used to give an early warning to the cutting process when the splitting is cut. While cutting the auxiliary splicing structure connected with the single board of the circuit board, the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device. The main control system in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit, and adjust the cutting method of the auxiliary splicing structure when it is judged that the cutting state of the warning line is the warning state. Among them, the early warning line is cut off and the early warning line is cut but not cut off respectively correspond to the early warning states in different sub-board methods. When it is judged that the warning line is cut off, the control stops cutting the auxiliary splicing structure currently being cut, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter head, and at the same time, it can also judge that the circuit board veneer connected to the auxiliary splicing structure is waste. The board can accurately detect the waste board. There is basically no misjudgment in this detection method, which ensures the detection accuracy. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs. When it is judged that the warning line is cut but not cut, the cutting position can be adjusted and the auxiliary splicing structure can be cut, so as to ensure that the cutting process will not cut the functional wiring in the circuit board, and achieve high-precision board separation. In addition, the generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
附图说明Description of drawings
图1为相关技术中电路板拼板的局部示意图;Fig. 1 is a partial schematic diagram of a circuit board splicing in the related art;
图2为本申请实施例提供的电路板拼板一种示意图;FIG. 2 is a schematic diagram of a circuit board assembly provided by an embodiment of the present application;
图3为本申请实施例提供的分板方法的一种流程图;Fig. 3 is a kind of flow chart of the splitting method provided by the embodiment of the present application;
图4为本申请实施例提供的分板装置的一种示意图;FIG. 4 is a schematic diagram of a plate splitting device provided by an embodiment of the present application;
图5为本申请实施例提供的分板装置的另一种示意图;FIG. 5 is another schematic diagram of the plate splitting device provided by the embodiment of the present application;
图6A为图2中切线A-A′位置处一种截面简化示意图;6A is a simplified schematic diagram of a cross-section at the position of the tangent line A-A' in FIG. 2;
图6B为图2中切线A-A′位置处一种截面简化示意图;6B is a simplified schematic diagram of a cross-section at the position of the tangent line A-A' in FIG. 2;
图7为本申请实施例提供的电路板拼板的另一种局部示意图;FIG. 7 is another partial schematic diagram of the circuit board panel provided by the embodiment of the present application;
图8A为图7中切线B-B′位置处一种截面示意图;Fig. 8A is a schematic cross-sectional view at the position of tangent line B-B' in Fig. 7;
图8B为图7中切线B-B′位置处另一种截面示意图;Fig. 8B is another schematic cross-sectional view at the position of tangent line B-B' in Fig. 7;
图9为本申请实施例提供的电路板拼板的一种局部俯视示意图;FIG. 9 is a partial top schematic view of a circuit board panel provided by an embodiment of the present application;
图10为本申请实施例提供的电路板拼板的另一种局部俯视示意图;FIG. 10 is another partial top view schematic diagram of the circuit board panel provided by the embodiment of the application;
图11为本申请实施例提供的电路板拼板的另一种局部俯视示意图;FIG. 11 is another partial top schematic view of the circuit board panel provided by the embodiment of the application;
图12为图10中切线C-C'位置处一种截面示意图;Figure 12 is a schematic cross-sectional view at the position of the tangent line C-C' in Figure 10;
图13为本申请实施例提供的电路板拼板的另一种局部俯视示意图;FIG. 13 is another partial top schematic view of the circuit board panel provided by the embodiment of the application;
图14为本申请实施例提供的电路板拼板的一种局部俯视示意图;FIG. 14 is a partial top-view schematic diagram of a circuit board assembly provided by an embodiment of the application;
图15为本申请实施例提供的电路板拼板的另一种局部俯视示意图;FIG. 15 is another partial top-view schematic diagram of the circuit board panel provided by the embodiment of the application;
图16为本申请实施例提供的分板方法的另一种流程图;FIG. 16 is another flowchart of the method for splitting a board provided by an embodiment of the present application;
图17为本发明实施例提供的分板装置中主控制系统的一种框图;17 is a block diagram of a main control system in a sub-board device provided by an embodiment of the present invention;
图18为本申请实施例提供的分板方法的另一种流程图;FIG. 18 is another flowchart of the method for splitting a board provided by an embodiment of the present application;
图19为分板过程中分板装置以及预警电路的一种电路图;Fig. 19 is a circuit diagram of the sub-board device and the early warning circuit in the sub-board process;
图20为本申请实施例提供的分板装置的一种工作流程图;FIG. 20 is a working flow diagram of the plate splitting device provided by the embodiment of the application;
图21为本申请实施例提供的分板方法的另一种流程图;FIG. 21 is another flowchart of a method for splitting a board provided by an embodiment of the present application;
图22为本申请实施例提供的分板方法的另一种流程图;FIG. 22 is another flowchart of the method for splitting a board provided by an embodiment of the present application;
图23为分板过程中分板装置以及预警电路的另一种电路图;Figure 23 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process;
图24为本申请实施例提供的分板装置的另一种工作流程图;FIG. 24 is another working flow chart of the plate-splitting device provided by the embodiment of the application;
图25为分板切割过程中铣刀的一种切割轨迹示意图;Figure 25 is a schematic diagram of a cutting trajectory of a milling cutter in the process of splitting cutting;
图26为本申请实施例提供的分板方法的另一种流程图;FIG. 26 is another flowchart of the method for splitting a board provided by an embodiment of the present application;
图27为分板过程中分板装置以及预警电路的另一种电路图;Figure 27 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process;
图28为本申请实施例提供的分板装置的另一种工作流程图;FIG. 28 is another working flow chart of the depaneling device provided by the embodiment of the application;
图29为本申请实施例提供的分板方法的另一种流程图;FIG. 29 is another flow chart of the method for splitting a board provided by an embodiment of the present application;
图30为分板过程中分板装置以及预警电路的另一种电路图;Figure 30 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process;
图31为本申请实施例提供的分板装置的一种工作流程图;FIG. 31 is a working flow diagram of the plate splitting device provided by the embodiment of the application;
图32为分板过程中分板装置以及预警电路的另一种电路图Figure 32 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process
图33为本申请实施例提供的分板方法的另一种流程图;FIG. 33 is another flowchart of the method for splitting a board provided by an embodiment of the present application;
图34为本申请实施例提供的分板装置中主控制系统的另一种框图。FIG. 34 is another block diagram of the main control system in the sub-board device provided by the embodiment of the application.
具体实施方式Detailed ways
图1为相关技术中电路板拼板的局部示意图。如图1所示,相邻的两个电路板单板00通过连接条01连接,在电路板单板00中靠近连接条01的位置也通常设置有功能线02。其中,功能线02可以是导线,用于连接电路板单板00的电路中的元器件;功能线02也可以是地线,用作电路板单板00中的电路中的电位参考点;功能线02也可以是铺铜,铺铜用于与地线相连以降低地线的电阻。在功能线02和连接条01之间设置有一定宽度的分板识别线03,在分板时沿分板识别线03对连接条01进行切割。其中,分板识别线03与电路板单板00的预设外形线04存在三种位置关系。其中,预设外形线04理解为电路板单板的设计外形边。但是由于电路板在生产过程中采用拼板的方式制作,在将拼板进行分板之后,电路板单板的最终外形边可能与设计外形边存在一定差异。三种位置关系分别为:第一种,分板识别线位于电路板单板的预设外形线的远离功能线的一侧;第二种,分板识别线位于电路板单板的预设外形线的靠近功能线的一侧内侧,也即分板识别线位于电路板单板内;第三种,分板识别线与电路板单板的预设外形线重合。对应这三种不同的位置关系,电路板单板内部的功能线距预设外形线的距离也会做相应的调整,以降低切割连接条的过程中产生露铜的风险,提升分板的良率。图1示意的第三种位置关系为例,功能线02距电路板单板00的预设外形线04的距离d 0至少为0.2mm的安全距离。 FIG. 1 is a partial schematic diagram of a circuit board assembly in the related art. As shown in FIG. 1 , two adjacent circuit boards 00 are connected by connecting bars 01 , and function lines 02 are usually provided at positions close to the connecting bars 01 in the circuit boards 00 . Wherein, the function line 02 can be a wire, which is used to connect the components in the circuit of the circuit board veneer 00; the function line 02 can also be a ground wire, which is used as a potential reference point in the circuit in the circuit board veneer 00; function The line 02 can also be copper plated, and the copper plated is used to connect with the ground wire to reduce the resistance of the ground wire. Between the function line 02 and the connection bar 01, a sub-board identification line 03 with a certain width is arranged, and the connection bar 01 is cut along the sub-board identification line 03 during sub-board. There are three positional relationships between the sub-board identification line 03 and the preset outline line 04 of the circuit board veneer 00 . The preset outline line 04 is understood as the design outline edge of the circuit board veneer. However, since the circuit board is made by splicing in the production process, after the splicing is divided, the final shape edge of the circuit board may be different from the design shape edge. The three positional relationships are: the first, the sub-board identification line is located on the side of the preset outline of the circuit board that is far from the function line; the second, the sub-board identification line is located in the preset outline of the circuit board. The inner side of the line close to the function line, that is, the sub-board identification line is located in the circuit board veneer; in the third type, the sub-board identification line coincides with the preset outline of the circuit board veneer. Corresponding to these three different positional relationships, the distance between the functional line inside the circuit board and the preset outline line will also be adjusted accordingly to reduce the risk of copper exposure during the process of cutting the connection strip and improve the quality of the sub-board. Rate. As an example of the third positional relationship shown in FIG. 1 , the distance d 0 between the function line 02 and the preset outline line 04 of the circuit board veneer 00 is at least a safety distance of 0.2 mm.
相关技术中,采用人工检出分板的废板,以图1中示意出的第三种位置关系为例。如图1所示,分板识别线03具有靠近电路板单板00一侧的第一边界线031和远离电 路板单板00一侧的第二边界线032。在对连接条进行切割后人工检测时,检验是否第一边界线031完好未被切到,而第二边界线032被完全切掉,只有满足此种条件的单板才是合格的单板,其余情况均作废板处理。在人工检测中,利用人眼识别检出废板,人眼识别不够准确,容易产生误判,比如将良板检出为废板,或者将废板判断为良板。比如对存在缺陷产品误判,缺陷产品未被检出,将缺陷产品使用在后续模组组装工艺中,会导致模组报废,则会造成更大的经济损失。而且检测人员在长时间持续检验时,不可避免的会产生疲劳,进而导致检测的准确率下降。所以,采用人工对分板后的电路板单板进行检测存在误判风险,容易造成良板的浪费或者废板的模组应用造成经济损失。In the related art, the waste boards of the sub-boards are manually detected, and the third positional relationship shown in FIG. 1 is taken as an example. As shown in FIG. 1 , the sub-board identification line 03 has a first boundary line 031 on the side close to the circuit board veneer 00 and a second boundary line 032 on the side away from the circuit board veneer 00 . During manual inspection after cutting the connecting strip, it is checked whether the first boundary line 031 is intact and not cut, and the second boundary line 032 is completely cut off. Only the veneer that meets this condition is a qualified veneer. The rest of the cases are discarded. In manual inspection, human eye recognition is used to detect waste boards, but human eye recognition is not accurate enough, which is prone to misjudgment, such as detecting a good board as a waste board, or judging a waste board as a good board. For example, if there is a misjudgment of a defective product, the defective product is not detected, and the use of the defective product in the subsequent module assembly process will lead to the scrapping of the module, which will cause greater economic losses. Moreover, when inspectors continue to inspect for a long time, fatigue will inevitably occur, which will lead to a decrease in the accuracy of inspection. Therefore, there is a risk of misjudgment in manually detecting the circuit board after the board is divided, and it is easy to cause waste of good boards or economic losses caused by the module application of waste boards.
另外,在相关技术中,分板机器在制定了分板切割逻辑后,后续都会采用同一切割逻辑对相同型号的电路板拼板进行分板。由于分板机器存在不可避免的系统误差,导致分板后电路板单板的毛刺过长,影响分板精度。而如果调整分板逻辑以减小分板毛刺的话,有可能会增大分板露铜的风险,分板露铜在后续检验阶段被人工检出作废板处理,由此影响了分板的良率。可见,在相关技术中,在分板精度和分板良率之间需要找到平衡点。In addition, in the related art, after the sub-board cutting logic is formulated, the sub-board machine will use the same cutting logic to sub-board the same type of circuit board panel. Due to the inevitable systematic error of the sub-board machine, the burr of the circuit board after the sub-board is too long, which affects the sub-board accuracy. If the sub-board logic is adjusted to reduce the sub-board burr, it may increase the risk of copper exposure on the sub-board. The exposed copper in the sub-board is manually detected and discarded in the subsequent inspection stage, which affects the yield of the sub-board. . It can be seen that in the related art, a balance point needs to be found between the precision of the sub-board and the yield of the sub-board.
基于相关技术中的问题,本申请实施例提供一种电路板拼板、分板方法和分板装置,在电路板单板中增加预警线,在分板切割时通过预警电路来对切割过程进行预警。在对与电路板单板连接的辅助拼接结构进行切割的同时,通过分板装置中的监测模块来监测预警电路电性能的变化。分板装置中的主控制系统能够根据预警电路的电性能的变化,来判断预警线的切割状态,当判断预警线的切割状态为预警状态时,则调整对辅助拼接结构的切割方式。其中,预警线的切割状态包括:未切到预警线,预警线被切断、预警线被切到但未被切断等。其中,预警线被切断、预警线被切到但未被切断分别对应为分板方法中的不同的预警状态。当判断为预警状态时,来对切割方式进行调整。其中,当预警线被切断时,控制停止对当前切割的辅助拼接结构进行切割,从而避免分板工时和铣刀头磨损的浪费,也能够同时判断与该辅助拼接结构连接的电路板单板为废板,准确的检出废板,此种检出方式基本不存在误判,保证了检出准确率。而且在后续不需要额外增加人工对分板后的电路板单板进行检测,释放了人力,节省了人工成本。当预警线被切到但未被切断时,能够调整切割位置后继续对辅助拼接结构进行切割,从而保证切割过程不会切到电路板单板中的功能走线,实现高精度分板,并且避免废板的产生,分板良率显著提高。Based on the problems in the related art, the embodiments of the present application provide a circuit board assembly, a method for dividing a board, and a device for dividing a board. A warning line is added to the single board of the circuit board, and the cutting process is carried out by the warning circuit during the cutting of the board. Warning. While cutting the auxiliary splicing structure connected with the single board of the circuit board, the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device. The main control system in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit, and adjust the cutting method of the auxiliary splicing structure when it is judged that the cutting state of the warning line is the warning state. Among them, the cutting state of the warning line includes: the warning line is not cut, the warning line is cut off, the warning line is cut but not cut off, and the like. Among them, the pre-warning line being cut off and the pre-warning line being cut but not being cut off respectively correspond to different pre-warning states in the sub-board method. When it is judged as an early warning state, adjust the cutting method. Among them, when the warning line is cut off, the control stops the cutting of the auxiliary splicing structure currently being cut, so as to avoid the waste of man-hours for dividing the board and the wear of the milling cutter head, and it can also judge at the same time that the circuit board connected to the auxiliary splicing structure is Waste board, accurate detection of waste board, there is basically no misjudgment in this detection method, which ensures the detection accuracy. In addition, there is no need for additional manual inspection of the circuit board after the sub-board in the follow-up, which releases manpower and saves labor costs. When the warning line is cut but not cut, the auxiliary splicing structure can be cut after adjusting the cutting position, so as to ensure that the cutting process will not cut the functional wiring in the single board of the circuit board, realize high-precision board separation, and The generation of waste boards is avoided, and the yield rate of board separation is significantly improved.
以上为本申请实施例的主要思想,下面将以具体的实施例对本申请技术方案进行说明。The above is the main idea of the embodiments of the present application, and the technical solutions of the present application will be described below with specific embodiments.
图2为本申请实施例提供的电路板拼板一种示意图,图3为本申请实施例提供的分板方法的一种流程图。FIG. 2 is a schematic diagram of a circuit board assembling provided by an embodiment of the present application, and FIG. 3 is a flowchart of a board splitting method provided by an embodiment of the present application.
本申请实施例提供一种电路板拼板,电路板拼板包括:辅助拼接结构和相互拼接的N个电路板单板,N为正整数,且N≥2,其中,至少部分辅助拼接结构用于连接相邻的两个电路板单板。一个电路板拼板中电路板单板的个数可以根据具体的工艺能力、以及产品需求进行设定。图2以N=4进行示意。The embodiment of the present application provides a circuit board assembly, the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced with each other, N is a positive integer, and N≥2, wherein at least part of the auxiliary splicing structure is used for It is used to connect two adjacent circuit boards. The number of circuit boards in a circuit board assembly can be set according to specific process capabilities and product requirements. FIG. 2 is illustrated with N=4.
图2中示意,相互拼接的四个电路板单板10,相邻的两个电路板单板10通过辅 助拼接结构20相连接,在相邻的两个电路板单板10之间的辅助拼接结构20可以为一个、两个或者多个。并且相邻的两个电路板单板10之间的辅助拼接结构20的形状可以为图中示意的条形,或者也可以为十字行、或者其他形状。本申请对于辅助拼接结构的具体形状不做限定。As shown in FIG. 2 , the four circuit boards 10 that are spliced to each other, the adjacent two circuit boards 10 are connected by the auxiliary splicing structure 20 , and the auxiliary splicing between the two adjacent circuit boards 10 The structures 20 may be one, two or more. In addition, the shape of the auxiliary splicing structure 20 between two adjacent circuit boards 10 may be a bar shape as shown in the figure, or may also be a cross row, or other shapes. The present application does not limit the specific shape of the auxiliary splicing structure.
图2中还示意出电路板拼板10包括相对设置的两条工艺边30,电路板单板10和工艺边30通过辅助拼接结构20相连接。也即部分辅助拼接结构20用于连接工艺边30和与其相邻的电路板单板10。其中,电路板拼板中工艺边可以为一条、两条、三条,或者为围绕N个电路板单板设置的四条工艺边。在一些可选的实施方式中,电路板拼板也可以不包括工艺边,在此不再附图示意。FIG. 2 also illustrates that the circuit board assembly 10 includes two process edges 30 arranged opposite to each other, and the circuit board veneer 10 and the process edge 30 are connected by the auxiliary splicing structure 20 . That is, part of the auxiliary splicing structure 20 is used for connecting the process edge 30 and the circuit board 10 adjacent thereto. Wherein, the process edges in the circuit board assembly may be one, two, three, or four process edges arranged around the N circuit boards. In some optional embodiments, the circuit board panel may also not include process edges, which are not illustrated in the drawings herein.
电路板单板10包括功能走线11和待切割外形边12,辅助拼接结构20与待切割外形边12相连接,功能走线11与待切割外形边12相邻。功能走线11为用于连接电路中元器件的导线,功能走线11也可以为地线或者铺铜。图中以虚线示意待切割外形边12。其中,在未对辅助拼接结构20进行切割之前,待切割外形边12相当于辅助拼接结构20和电路板单板10之间的虚拟边界,待切割外形边12也可以理解为电路板拼板的设计边,在对辅助拼接结构20进行切割之后才能够形成电路板拼板最终的外形边。本申请中所说的功能走线11与待切割外形边12相邻是指,功能走线11的延伸方向与待切割外形边12的延伸方向大致相同,且功能走线11与待切割外形边12之间具有一定的间隔距离。如图2中俯视图示意的,功能走线11距待切割外形边12的距离为d2。d2的大小与具体的分板工艺要求有关。在一般情况下在分板时沿待切割外形边12进行切割,d2的大小需要满足具体切割工艺的要求,以保证切割过程中不伤害到功能走线11。The circuit board 10 includes functional traces 11 and an outline edge 12 to be cut, the auxiliary splicing structure 20 is connected to the outline edge 12 to be cut, and the functional trace 11 is adjacent to the outline edge 12 to be cut. The functional wiring 11 is a wire used to connect components in the circuit, and the functional wiring 11 may also be a ground wire or a copper layer. In the figure, the outline edge 12 to be cut is indicated by a dotted line. Wherein, before the auxiliary splicing structure 20 is cut, the outline edge 12 to be cut is equivalent to the virtual boundary between the auxiliary splicing structure 20 and the circuit board veneer 10, and the outline edge 12 to be cut can also be understood as the edge of the circuit board splicing For the design edge, the final outline edge of the circuit board panel can be formed only after the auxiliary splicing structure 20 is cut. In this application, the functional wiring 11 is adjacent to the outline edge 12 to be cut means that the extending direction of the functional wiring 11 is approximately the same as the extending direction of the outline edge 12 to be cut, and the functional wiring 11 is adjacent to the outline edge to be cut. 12 with a certain interval distance. As shown in the top view in FIG. 2 , the distance between the functional wiring 11 and the edge 12 of the shape to be cut is d2 . The size of d2 is related to the specific sub-board process requirements. In general, the cutting is performed along the edge 12 of the shape to be cut when the board is divided, and the size of d2 needs to meet the requirements of the specific cutting process, so as to ensure that the functional wiring 11 is not damaged during the cutting process.
本申请实施例中电路板单板10还包括至少一条预警线13,至少一条预警线13的延伸方向与待切割外形边12的延伸方向相同;至少一条预警线13距待切割外形边12的距离为d1,其中,d1≤d2。图2中示意d1小于d2的情况,也即图2实施例中,预警线13位于功能走线11的靠近待切割外形边12的一侧。进一步的,d1≤d2-0.1mm。其中,一个电路板单板10可能与多个辅助拼接结构20相连接,则可以在电路板单板10内对应每一个辅助拼接结构20均设置预警线13。或者也可以仅有部分辅助拼接结构20对应设置有预警线13。本申请中,在电路板单板10的外形边缘附近设置有功能走线,部分功能走线会距离辅助拼接结构20较近,比如本申请中定义的功能走线11。则在电路板单板10中设置预警线13,用于在对辅助拼接结构进行切割时进行监控和预警,根据预警线所在的预警电路的电性能变化来判断预警线的切割状态,以判断切割分板时距离辅助拼接结构较近的功能走线是否完好,进而能够判断电路板单板是否报废。In the embodiment of the present application, the circuit board 10 further includes at least one warning line 13, and the extension direction of the at least one warning line 13 is the same as the extending direction of the outline edge 12 to be cut; the distance between the at least one warning line 13 and the outline edge 12 to be cut is d1, where d1≤d2. FIG. 2 shows the case where d1 is smaller than d2 , that is, in the embodiment of FIG. 2 , the warning line 13 is located on the side of the functional wiring 11 close to the edge 12 of the shape to be cut. Further, d1≤d2-0.1mm. Wherein, one circuit board veneer 10 may be connected with multiple auxiliary splicing structures 20 , and an early warning line 13 may be provided in the circuit board veneer 10 corresponding to each auxiliary splicing structure 20 . Alternatively, only part of the auxiliary splicing structure 20 may be correspondingly provided with the warning line 13 . In the present application, functional traces are provided near the outline edge of the circuit board 10 , and some functional traces are relatively close to the auxiliary splicing structure 20 , such as the functional traces 11 defined in this application. Then, an early warning line 13 is set in the circuit board veneer 10 for monitoring and early warning when the auxiliary splicing structure is cut, and the cutting state of the early warning line is judged according to the electrical performance change of the early warning circuit where the early warning line is located, so as to judge the cutting. When dividing the board, check whether the functional wiring that is closer to the auxiliary splicing structure is in good condition, and then it can be judged whether the circuit board is scrapped.
需要说明的是,图2中仅示出了与部分待切割外形边12相邻的功能走线11,以及与这些功能走线11相对应的预警线13。图2仅为了说明预警线13、功能走线11、待切割外形边12、以及辅助拼接结构20之间的位置关系。另外,图2中仅以电路板拼板中包括2*2阵列的电路板单板进行示意,实际电路板拼板可以包括多行多列的电路板单板,具体的电路板单板阵列的排布方式可以根据具体工艺、以及产品需求进行设定。It should be noted that FIG. 2 only shows the functional wirings 11 adjacent to some of the outline edges 12 to be cut, and the warning lines 13 corresponding to these functional wirings 11 . FIG. 2 is only for illustrating the positional relationship among the warning line 13 , the functional wiring 11 , the outline edge 12 to be cut, and the auxiliary splicing structure 20 . In addition, in FIG. 2, only the circuit board veneer including the 2*2 array is used for illustration. The actual circuit board assembly may include the circuit board veneer with multiple rows and columns. The specific circuit board veneer array The arrangement can be set according to the specific process and product requirements.
在应用中需要对电路板拼板进行分板,也就是将与电路板单板相连接的所有的辅助拼接结构均切割掉才能形成各个独立的电路板单板。图2实施例提供的电路板拼板能够采用图3实施例提供的分板方法进行分板。如图3所示,分板方法包括如下步骤:In the application, the circuit board splicing needs to be divided, that is, all the auxiliary splicing structures connected with the circuit board veneer are cut off to form each independent circuit board veneer. The circuit board assembly provided by the embodiment of FIG. 2 can be divided by the method of dividing the board provided by the embodiment of FIG. 3 . As shown in Figure 3, the sub-board method includes the following steps:
步骤S101:对与电路板单板10连接的一个辅助拼接结构20进行切割,同时检测预警电路的电性能得到检测值,其中,预警线13位于预警电路中。也就是说,在对辅助拼接结构20进行切割时,实时对预警电路的电性能进行检测。Step S101 : cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, wherein the early warning line 13 is located in the early warning circuit. That is to say, when the auxiliary splicing structure 20 is cut, the electrical performance of the early warning circuit is detected in real time.
图2中并未标示预警电路,在一些检测方式中,在分板时需要将电路板单板10中的预警线13与检测电源(可以是安装在分板装置中的电池,或者是外接电源)接通以形成预警电路。The pre-warning circuit is not marked in FIG. 2. In some detection methods, the pre-warning line 13 in the circuit board 10 needs to be connected with the detection power supply (which can be a battery installed in the sub-board device, or an external power supply) when dividing the board. ) is turned on to form an early warning circuit.
其中,预警电路的电性能可以是电流、电压以及电阻等电性能。其中,检测值可以是检测电信号、光信号、热信号或者磁信号等得到的检测值。例如,可以是将监测模块连接到预警电路,监测模块直接检测预警电路中电性能得到电信号;或者也可以是将监测模块连接到预警电路,监测模块中设置有光信号发生模块(也可以是热信号发生模块或者磁信号发生模块),通过预警电路中的电性能信号使得光信号发生模块产生光信号(相应的也可以是热信号或者磁信号),进而检测光信号得到检测值。在另一种检测方式中,监测模块不与预警电路连接,预警线13和电路板单板10中的连接导线首尾依次连接形成闭合走线,图2中并未示意这种情况,这种方式在电路板单板的制作过程中制作预警线和连接导线形成的闭合走线,该闭合走线为预警电路,在分板过程中不需要将预警线接通检测电源,而是在电路板单板的外部设置感应电路,感应电路通电后能够使预警线上产生感应电流。然后通过在监测模块中设置感应模块,感应模块感应预警线上的电性能得到感应信号,其中,感应信号可以为光信号、热信号或者磁信号。对于具体的检测信号的类型不申请不做限定,在下述实施例中,均以检测信号为电信号进行示意说明。The electrical properties of the early warning circuit may be electrical properties such as current, voltage, and resistance. The detection value may be a detection value obtained by detecting an electrical signal, an optical signal, a thermal signal, or a magnetic signal, or the like. For example, the monitoring module can be connected to the early warning circuit, and the monitoring module can directly detect the electrical performance in the early warning circuit to obtain an electrical signal; or the monitoring module can be connected to the early warning circuit, and the monitoring module is provided with an optical signal generating module (or a Thermal signal generation module or magnetic signal generation module), through the electrical performance signal in the early warning circuit, the optical signal generation module generates an optical signal (correspondingly, it can also be a thermal signal or a magnetic signal), and then detects the optical signal to obtain a detection value. In another detection method, the monitoring module is not connected to the pre-warning circuit, and the pre-warning wire 13 and the connecting wires in the circuit board 10 are connected end to end to form a closed wire. In the production process of the circuit board veneer, a closed trace formed by an early warning line and a connecting wire is made. The closed trace is an early warning circuit. In the process of dividing the board, there is no need to connect the early warning line to the detection power supply, but in the circuit board single The outside of the board is provided with an induction circuit. After the induction circuit is energized, an induction current can be generated on the warning line. Then, by setting an induction module in the monitoring module, the induction module senses the electrical properties of the warning line to obtain an induction signal, wherein the induction signal can be an optical signal, a thermal signal or a magnetic signal. The type of the specific detection signal is not intended to be limited by application. In the following embodiments, the detection signal is used as an electrical signal for schematic illustration.
步骤S102:根据检测值判断预警线13的切割状态是否为预警状态。Step S102: Determine whether the cutting state of the warning line 13 is an early warning state according to the detection value.
在开始对辅助拼接结构20进行切割之前,预警电路的电性能对应有初始值。在一种实施方式中将初始值作为标定值,标定值为判断是否为预警状态的检测阈值。具体的,在一种分板方法中,将预警线连接检测电源形成电路回路作为预警电路,以检测预警电路中的电流变化来判断预警线的切割状态,则预警电路电性能的初始值即为检测电源的电压值除以预警电路中电路元件的总电阻。初始值具有一定大小。其中,初始值可以根据预警电路的设计参数(包括预警线的材料和长度、以及连接预警线和检测电源的导线的长度和材料等)和所采用的检测电源的参数(即电源电压值)进行计算;或者在开始对辅助拼接结构进行切割之前,通过在分板装置中设置的监测模块检测预警电路中初始时刻的电流值作为初始值。初始值为标定值,在对辅助拼接结构20进行切割分板时,当预警线13被切断时,则预警电路由通路变断路,不能形成电流回路,则预警电路中的电流值为0。监测模块实时对预警电路中的电流值进行检测,当检测值为0时,检测值与标定值不同,则判断预警线13被切断,预警线13的切割状态为预警状态。Before starting to cut the auxiliary splicing structure 20, the electrical properties of the early warning circuit correspond to initial values. In one embodiment, the initial value is used as a calibration value, and the calibration value is a detection threshold for judging whether it is an early warning state. Specifically, in a sub-board method, the early warning line is connected to the detection power supply to form a circuit loop as the early warning circuit, and the current change in the early warning circuit is detected to determine the cutting state of the early warning line, and the initial value of the electrical performance of the early warning circuit is The voltage value of the detection power supply is divided by the total resistance of the circuit elements in the warning circuit. The initial value has a certain size. Among them, the initial value can be determined according to the design parameters of the early warning circuit (including the material and length of the early warning line, and the length and material of the wire connecting the early warning line and the detection power supply, etc.) calculation; or before starting to cut the auxiliary splicing structure, the current value at the initial moment in the early warning circuit is detected as the initial value by the monitoring module set in the sub-board device. The initial value is the calibration value. When the auxiliary splicing structure 20 is cut and divided, when the pre-warning line 13 is cut off, the pre-warning circuit is changed from the passage to the open circuit, and a current loop cannot be formed, and the current value in the pre-warning circuit is 0. The monitoring module detects the current value in the early warning circuit in real time. When the detection value is 0 and the detection value is different from the calibration value, it is judged that the early warning line 13 is cut off, and the cutting state of the early warning line 13 is an early warning state.
在一些可选的实施方式中,分板装置中的铣刀带电,在铣刀靠近预警线或者铣刀切割到预警线时,会使得预警电路中的电流发生变化,通过监测模块检测预警电路的 电性能的变化,从而能够根据电性能的变化判断切割状态是否为预警状态。该种实施方式将在下述具体的分板方法实施例中进行详细说明。另外,上述预警状态为预警线被切断、预警线被切到但未被切断中的至少之一。In some optional embodiments, the milling cutter in the sub-board device is electrified, and when the milling cutter approaches the warning line or the milling cutter cuts to the warning line, the current in the warning circuit will change, and the monitoring module detects the status of the warning circuit. Changes in electrical properties, so that whether the cutting state is an early warning state can be judged according to the changes in electrical properties. This implementation will be described in detail in the following specific plate-splitting method examples. In addition, the above-mentioned warning state is at least one of the warning line being cut off, and the warning line being cut but not cut off.
步骤S103:当判断为预警状态时,调整对当前切割的辅助拼接结构20的切割方式。Step S103 : when it is determined to be an early warning state, adjust the cutting method of the auxiliary splicing structure 20 currently being cut.
当预警线13被切断的状态为预警状态时,可以控制铣刀停止对当前切割的辅助拼接结构20的切割,在电路板单板10中当d1=d2,或者d1与d2之间差异不大,也即预警线13与功能走线11之间距离较近时,当判断切割过程切到预警线13时,由于预警线13与功能走线11之间距离较近,则大概率下功能走线11也被切割到,则功能走线11所在的电路板单板10存在缺陷了,后续可以判断该单板为废板,停止对该电路板单板10进行切割,以避免分板工时和铣刀头磨损的浪费。When the state where the warning line 13 is cut is the warning state, the milling cutter can be controlled to stop cutting the auxiliary splicing structure 20 currently being cut. In the circuit board 10, when d1=d2, or there is little difference between d1 and d2 , that is, when the distance between the pre-warning line 13 and the functional wiring 11 is relatively close, when it is judged that the cutting process cuts to the pre-warning line 13, because the distance between the pre-warning line 13 and the functional wiring 11 is relatively short, then the function will go with a high probability. If the wire 11 is also cut, the circuit board 10 where the functional trace 11 is located is defective, and it can be judged that the single board is a waste board, and the cutting of the circuit board 10 is stopped, so as to avoid the time and cost of dividing the board. Waste of milling cutter head wear.
当预警线13被铣刀切到但未被切断的状态为预警状态时,则可以调整切割位置,然后继续对当前切割的辅助拼接结构20进行切割,从而保证切割过程不会切到电路板单板10中的功能走线11,实现高精度分板,并且避免废板的产生,分板良率显著提高。When the pre-warning line 13 is cut but not cut by the milling cutter, it is the pre-warning state, the cutting position can be adjusted, and then the auxiliary splicing structure 20 currently being cut can continue to be cut, so as to ensure that the cutting process will not cut the circuit board single The functional wiring 11 in the board 10 realizes high-precision board separation, avoids the generation of waste boards, and significantly improves the yield of board separation.
另外,在对辅助拼接结构进行切割的过程中,预警线未被切到时时,根据检测到的检测值会判断得到非预警状态。在非预警状态下,不需要对当前切割的辅助拼接结构的切割方式进行调整。In addition, in the process of cutting the auxiliary splicing structure, when the warning line is not cut, the non-warning state will be judged according to the detected detection value. In a non-warning state, there is no need to adjust the cutting method of the currently cut auxiliary splicing structure.
本申请实施例在电路板单板中设置预警线,在分板过程中根据预警线所在的预警电路的电性能的变化判断预警线的切割状态,当预警线的切割状态为预警状态时,则调整对当前切割的辅助拼接结构的切割方式。也就是说本申请能够根据切割状态实时对切割方式进行调整,而不是采用固定的切割方式对所有的辅助拼接结构进行切割。本申请能够提高分板精度,减小分板毛刺。本申请实施例中:电路板单板中的预警线可以是宽度较窄、在切割中容易被切断的线;预警线也可以为具有一定宽度的线,其在切割中会被切掉一部分但不被切断。功能走线距待切割外形变的距离大于预警线距待切割外形边的距离,或者功能走线距待切割外形变的距离与预警线距待切割外形边的距离大致相等。本申请实施例中不同的预警线对应不同的切割预警状态。In the embodiment of the present application, an early warning line is set in the single board of the circuit board, and the cutting state of the early warning line is judged according to the change of the electrical performance of the early warning circuit where the early warning line is located. When the cutting state of the early warning line is the early warning state, then Adjust the cutting method of the auxiliary splicing structure of the current cutting. That is to say, the present application can adjust the cutting method in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures. The present application can improve the precision of plate separation and reduce the burr of plate separation. In the embodiment of the present application: the warning line in the circuit board veneer can be a line with a narrow width and is easy to be cut off during cutting; the warning line can also be a line with a certain width, which will be partially cut off during cutting but not cut off. The distance between the function trace and the shape to be cut is greater than the distance between the warning line and the edge of the shape to be cut, or the distance between the function trace and the edge of the shape to be cut is roughly equal to the distance between the warning line and the edge of the shape to be cut. Different warning lines in the embodiments of the present application correspond to different cutting warning states.
当预警线为容易被切断的线时,在分板中切割状态包括:未切到预警线、预警线被切断但功能走线未被切断、预警线被切断且功能走线被切断。其中,未切到预警线时为安全状态,预警线被切断但功能走线未被切断、预警线被切断且功能走线被切断分别对应分板过程中的预警状态。When the pre-warning line is easily cut, the cutting state in the sub-board includes: the pre-warning line is not cut, the pre-warning line is cut but the functional wiring is not cut, the pre-warning line is cut and the functional wiring is cut. Among them, the safe state is when the pre-warning line is not cut, the pre-warning line is cut off but the functional wiring is not cut off, the pre-warning line is cut off and the functional wiring is cut off, respectively, corresponding to the pre-warning state during the sub-board process.
在未切到预警线时,预警线是安全的,则功能走线是安全的。在分板初始状态时,也即在开始对辅助拼接结构进行切割之前,预警线所在的预警电路中存在电性能的初始值,其中可以是电流初始值、或者电压初始值。可以以电性能的初始值作为标定值,标定值作为检测是否为预警状态的检测阈值,当检测到的预警电路中的电性能的检测值和初始值相同,判断为非预警状态,可以按照当前分板程序的设定继续分板。When the warning line is not cut, the warning line is safe, and the function wiring is safe. In the initial state of the sub-board, that is, before starting to cut the auxiliary splicing structure, the pre-warning circuit where the pre-warning line is located has an initial value of electrical properties, which may be an initial value of current or an initial value of voltage. The initial value of the electrical performance can be used as the calibration value, and the calibration value can be used as the detection threshold for detecting whether it is an early warning state. The settings of the sub-board program continue to sub-board.
在预警线被切断但功能走线未被切断时,功能走线是安全的。电路板单板中功能走线与预警线之间间隔一定距离,则在分板切割中会存预警线被切断但功能走线未被切断的切割状态。将预警线被切断但功能走线未被切断的状态设定为预警状态。在开 始对辅助拼接结构进行切割之前,预警线是完整的,预警电路中的电性能为初始值;当预警线被切断之后,预警电路为断路,则预警电路中的电性能发生变化,则预警线被切断时监测模块检测得到的检测值与初始值不同。从而通过比较初始值和检测值的大小能够判断预警线的切割状态是否为预警状态。以初始状态下,预警电路中存在一定的电流值I0为例,当预警线被切断之后,预警电路为断路,则预警电路中电流值为0,则检测值为0。在预警线被切断但功能走线未被切断的预警状态下,功能走线未被切断,则电路板单板仍然完好,在分板过程中,当在此预警状态下时,通过调整铣刀和电路板单板的相对位置,能够继续对辅助拼接结构进行切割。When the warning line is cut off but the function wiring is not cut off, the function wiring is safe. If there is a certain distance between the functional trace and the warning wire in the circuit board, the cutting state in which the pre-warning wire is cut but the function wire is not cut will exist in the sub-board cutting. Set the state where the pre-warning line is cut off but the function wiring is not cut off as the pre-alarm state. Before starting to cut the auxiliary splicing structure, the early warning line is complete, and the electrical performance in the early warning circuit is the initial value; when the early warning line is cut off, the early warning circuit is open, and the electrical performance in the early warning circuit changes, the warning When the wire is cut, the detection value detected by the monitoring module is different from the initial value. Therefore, it can be judged whether the cutting state of the warning line is the warning state by comparing the size of the initial value and the detection value. In the initial state, there is a certain current value I0 in the pre-warning circuit as an example, when the pre-warning line is cut off, the pre-warning circuit is open, the current value in the pre-warning circuit is 0, and the detection value is 0. In the pre-warning state that the pre-warning line is cut off but the functional wiring is not cut off, the functional wiring is not cut off, the circuit board is still in good condition. The relative position of the veneer and the circuit board can continue to cut the auxiliary splicing structure.
在预警线被切断且功能走线被切断时,功能走线已经被切断,则电路板单板已经为废板。电路板单板中功能走线与预警线之间距离较近,或者功能走线距待切割外形边的距离和预警线距待切割外形边的距离大致相等时,则在分板切割中会存预警线被切断且功能走线被切断的切割状态。将预警线被切断且功能走线被切断的状态设定为预警状态。在开始对辅助拼接结构进行切割之前,预警线是完整的,预警电路中的电性能为初始值;当预警线被切断之后,预警电路为断路,则预警电路中的电性能发生变化,则预警线被切断时监测模块检测得到的检测值与初始值不同。从而通过比较初始值和检测值的大小能够判断预警线的切割状态是否为预警状态。对于初始值和检测值的大小关系可参考上述说明,在此不再赘述。在预警线被切断且功能走线被切断的预警状态下,功能走线已经被切断,则电路板单板已经为废板,在分板过程中,当在此预警状态下时,通过控制铣刀停止对当前辅助拼接结构的切割,能够及时检出废板,同时避免铣刀头的磨损,减少浪费。When the warning line is cut off and the functional wiring is cut off, the functional wiring has been cut off, and the circuit board is already a waste board. When the distance between the functional trace and the pre-warning trace on the circuit board is close, or the distance between the functional trace and the edge of the shape to be cut and the distance between the pre-warning trace and the edge of the shape to be cut are approximately equal, there will be a The cutting state in which the warning line is cut off and the function wiring is cut off. Set the state where the warning line is cut off and the function wiring is cut off as the warning state. Before starting to cut the auxiliary splicing structure, the early warning line is complete, and the electrical performance in the early warning circuit is the initial value; when the early warning line is cut off, the early warning circuit is open, and the electrical performance in the early warning circuit changes, the warning When the wire is cut, the detection value detected by the monitoring module is different from the initial value. Therefore, it can be judged whether the cutting state of the warning line is the warning state by comparing the size of the initial value and the detection value. For the magnitude relationship between the initial value and the detected value, reference may be made to the above description, which will not be repeated here. In the pre-warning state that the pre-warning line is cut off and the functional wiring is cut off, the functional wiring has been cut off, and the circuit board is already a waste board. The cutter stops cutting the current auxiliary splicing structure, which can detect the waste plate in time, and at the same time avoid the wear of the milling cutter head and reduce waste.
当预警线为具有一定宽度的线时,在分板中切割状态包括:未切到预警线、预警线被切到但未被切断、预警线被切断但功能走线未被切断、预警线被切断且功能走线被切断。其中,When the warning line is a line with a certain width, the cutting state in the sub-board includes: the warning line is not cut, the warning line is cut but not cut, the warning line is cut but the function wiring is not cut, the warning line is cut cut off and the functional wiring is cut. in,
在未切到预警线时,预警线是安全的,则功能走线是安全的。在分板初始状态时,也即在开始对辅助拼接结构进行切割之前,预警线所在的预警电路中存在电性能的初始值,其中可以是电流初始值、或者电压初始值。可以以电性能的初始值作为标定值,标定值作为检测是否为预警状态的检测阈值,检测到的预警电路中的电性能的检测值和初始值相同,判断为非预警状态,可以按照当前分板程序的设定继续分板。When the warning line is not cut, the warning line is safe, and the function wiring is safe. In the initial state of the sub-board, that is, before starting to cut the auxiliary splicing structure, the pre-warning circuit where the pre-warning line is located has an initial value of electrical properties, which may be an initial value of current or an initial value of voltage. The initial value of the electrical performance can be used as the calibration value, and the calibration value can be used as the detection threshold to detect whether it is an early warning state. The board program settings continue to divide the board.
在预警线被切到但未被切断,功能走线是安全的。将预警线被切到但未被切断的状态设定为预警状态。由于预警线具有一定宽度,当预警线被切到之后,预警线的部分区域被切掉,则预警线的电阻发生变化,相应的会使得预警电路的电性能变化。则在预警线第一次被切割到时检测到的检测值会与初始值不同,通过比较初始值和检测值的大小能够判断预警线的切割状态是否为预警状态。以检测电流值作为检测电性能为例,在一种应用中,初始状态下,预警电路为回路,预警电路中的电流具有初始值I0;当铣刀第一次切割到预警线时,预警线具有一定宽度没有被切断,但是预警线被切割掉了一部分,导致预警线电阻变小,则预警电路中总电阻变小,相应的在检测电源电压恒定的情况下,预警电路中的电流变小,此时检测值为I′,I′<I0。也就是说,当检测值小于初始值时,则判断预警线被铣刀切到但未被切断,判断切割状态为预警状态。在另一种应用中,初始状态下预警电路为开路,则预警电路中的电流具有初始 值0;在分板中控制铣刀带电,当铣刀第一次切割到预警线时,预警线具有一定宽度没有被切断,且由于铣刀导电,则铣刀、预警线以及检测电源形成电流回路,预警线上会有一定的电流值,此时检测值为I″,I″≠0,在此种切割状态下检测得到的检测值I″大于初始值。也就是说,当检测值大于初始值时,则判断预警线被铣刀切到但未被切断,判断切割状态为预警状态。在预警线被切到但未被切断的预警状态下,功能走线未被切断,则电路板单板仍然完好,在分板过程中,当在此预警状态下时,通过调整铣刀和电路板单板的相对位置,能够继续对辅助拼接结构进行切割。When the warning line is cut but not cut, the function wiring is safe. The state where the pre-warning line is cut but not cut is set as the pre-alarm state. Since the pre-warning line has a certain width, when the pre-warning line is cut, and part of the pre-warning line is cut off, the resistance of the pre-warning line will change, which will correspondingly change the electrical performance of the pre-warning circuit. Then the detection value detected when the pre-warning line is cut for the first time will be different from the initial value. By comparing the size of the initial value and the detection value, it can be judged whether the cutting state of the pre-warning line is an early-warning state. Taking the detection current value as the detection electrical performance as an example, in an application, in the initial state, the pre-warning circuit is a loop, and the current in the pre-warning circuit has the initial value I0; when the milling cutter cuts to the pre-warning line for the first time, the pre-warning line is It has a certain width and is not cut off, but the pre-warning line is cut off, resulting in a smaller resistance of the pre-warning line, then the total resistance in the pre-warning circuit becomes smaller, and correspondingly, when the detection power supply voltage is constant, the current in the pre-warning circuit becomes smaller. , at this time the detection value is I', and I'<I0. That is to say, when the detected value is smaller than the initial value, it is judged that the warning line is cut by the milling cutter but not cut off, and the cutting state is judged to be the warning state. In another application, if the pre-warning circuit is open in the initial state, the current in the pre-warning circuit has an initial value of 0; in the sub-board, the milling cutter is controlled to be electrified. When the milling cutter cuts to the pre-warning line for the first time, the pre-warning line has A certain width is not cut off, and because the milling cutter is conductive, the milling cutter, the warning line and the detection power supply form a current loop, and there will be a certain current value on the warning line. At this time, the detection value is I″, and I″≠0. Here The detection value I″ detected in this cutting state is greater than the initial value. That is to say, when the detection value is greater than the initial value, it is judged that the warning line is cut by the milling cutter but not cut off, and the cutting state is judged to be a warning state. In the warning state that the wire is cut but not cut off, and the functional wiring is not cut off, the circuit board is still in good condition. The relative position of the plate can continue to cut the auxiliary splicing structure.
在预警线具有一定宽度时,当功能走线和预警线之间间隔一定距离时,在分板切割中可能会存在预警线被切断但功能走线未被切断的状态。在预警线由未被切到、到切割到但未被切断、再到被切断的过程中,预警电路中的电性能也具有一定的变化规律。以初始状态下,预警电路为回路,预警电路中的电流具有初始值I0为例。预警线未被切到时,预警电路中电流的检测值与初始值相等;当预警线被切割到但未被切断时,预警线的电阻变小,预警电路中电流变大,则预警电路中电流的检测值大于初始值,而且随着预警线被切掉的部分越对,预警电路中电流越大;而当预警线被切断之后,预警电路变成断路,电路中的电流值为0,则检测值为0,也就是说,当检测值为0时能够判断预警线被切断。当功能走线距预警线距离较大时,在预警线刚被切断的时刻还能粗略判断功能走线未被切断;而当功能走线距预警线距离较近时,在预警线刚被切断的时刻,也不能完全确定铣刀是否切割到功能走线。所以一旦预警线被切断,则无法继续通过预警线来对切割状态进行反馈控制。在实际应用中,本申请中主要应用预警线被切到但未被切断的状态作为预警状态,来对分板过程进行控制。When the warning line has a certain width, when there is a certain distance between the function wiring and the warning line, there may be a state in which the warning line is cut but the function wiring is not cut off during the sub-board cutting. In the process of the pre-warning line from not being cut, to being cut but not being cut, and then to being cut off, the electrical performance in the pre-warning circuit also has a certain variation law. In the initial state, the pre-warning circuit is the loop, and the current in the pre-warning circuit has the initial value I0 as an example. When the pre-warning wire is not cut, the detection value of the current in the pre-warning circuit is equal to the initial value; when the pre-warning wire is cut but not cut off, the resistance of the pre-warning wire becomes smaller, and the current in the pre-warning circuit becomes larger, the The detection value of the current is greater than the initial value, and as the part of the pre-warning wire is cut off, the current in the pre-warning circuit is larger; and when the pre-warning wire is cut off, the pre-warning circuit becomes an open circuit, and the current value in the circuit is 0. Then the detection value is 0, that is to say, when the detection value is 0, it can be judged that the warning line is cut off. When the distance between the function line and the warning line is large, it can be roughly judged that the function line is not cut when the warning line is just cut off; and when the function line is closer to the warning line, the warning line is just cut off. At the moment, it is not completely sure whether the milling cutter cuts to the functional trace. Therefore, once the warning line is cut off, the feedback control of the cutting state cannot be continued through the warning line. In practical application, the state where the pre-warning line is cut but not cut off is mainly used as the pre-warning state in this application to control the sub-board process.
在预警线具有一定宽度时,当功能走线和预警线之间距离较近,或者功能走线和具有一定宽度的预警线交叠时,在分板切割中可能会存在预警线被切断且功能走线被切断的状态。通过对预警线被切断但功能走线未被切断的状态说明可以理解,预警线在由未被切到、到切割到但未被切断、再到被切断的过程中,预警电路中的电性能具有一定的变化规律,能够通过检测电性能判断预警线被切断的状态,当预警线被切断且功能走线被切断时,则将电路板单板归为废板,并停止对当前辅助拼接结构的切割。When the warning line has a certain width, when the distance between the function line and the warning line is close, or when the function line and the warning line with a certain width overlap, the warning line may be cut and the function line may be cut during the sub-board cutting. The state where the trace is cut off. It can be understood from the description of the state that the pre-warning line is cut off but the functional wiring is not cut off, the electrical performance of the pre-warning circuit in the process from not being cut, to being cut but not being cut off, and then being cut off, the pre-warning line can be understood. There is a certain change law, and the state of the pre-warning line being cut can be judged by detecting the electrical performance. When the pre-warning line is cut off and the functional wiring is cut off, the circuit board veneer is classified as a waste board, and the current auxiliary splicing structure is stopped. cutting.
上述仅对预警线的不同的切割状态、以及在不同的切割状态下预警电路的检测值与初始值之间的关系进行简要说明,在下述具体的分板方法实施例中,可参照进行理解。The above only briefly describes the different cutting states of the pre-warning line and the relationship between the detection value of the pre-warning circuit and the initial value under different cutting states, and can be understood by reference in the following specific plate-splitting method embodiments.
本申请还提供一种分板装置,图4为本申请实施例提供的分板装置的一种示意图。图5为本申请实施例提供的分板装置的另一种示意图。分板装置能够采用本申请实施例提供的分板方法对电路板拼板进行分板。The present application further provides a plate separation device, and FIG. 4 is a schematic diagram of the plate separation device provided in an embodiment of the present application. FIG. 5 is another schematic diagram of the plate splitting device provided by the embodiment of the present application. The board splitting device can use the board splitting method provided by the embodiment of the present application to split the circuit board panel.
如图4所示,分板装置包括:分板工装100、载物台200、铣刀300、主控制系统400和监测模块800;其中,As shown in FIG. 4 , the sub-board device includes: a sub-board tool 100, a stage 200, a milling cutter 300, a main control system 400 and a monitoring module 800; wherein,
分板工装100,用于固定电路板拼板。The sub-board tooling 100 is used to fix the circuit board assembly.
载物台200,用于承载分板工装100。在分板时,将电路板拼板固定在分板工装100,然后再将分板工装100固定在载物台200上。The stage 200 is used for carrying the sub-board tooling 100 . When the board is divided, the circuit board assembly is fixed on the board separation tool 100 , and then the board separation tool 100 is fixed on the stage 200 .
铣刀300用于对与电路板单板连接的辅助拼接结构进行切割;具体的,铣刀300的工作需要通过电信号来控制,通过给铣刀供电后,铣刀能够产生旋转的动作,从而 完成切割动作。The milling cutter 300 is used to cut the auxiliary splicing structure connected to the single board of the circuit board; specifically, the work of the milling cutter 300 needs to be controlled by electrical signals. Complete the cutting action.
监测模块800,用于在分板时检测预警电路的电性能得到检测值,并将检测值发送给主控制系统400;其中,预警线位于预警电路中。在一种实施方式中,分板时监测模块800与预警线电连接,实现检测预警电路的电性能变化。在另一种实施方式中,分板时监控模块800不需要与预警线电连接,而是通过预警电路的电性能变化引起的光信号变化、热信号变化或者磁信号变化来进行检测。对于具体的检测方式将在下述分板方法实施例中进行说明。The monitoring module 800 is used for detecting the electrical performance of the pre-warning circuit to obtain a detection value during sub-board, and sending the detection value to the main control system 400; wherein, the pre-warning line is located in the pre-warning circuit. In one embodiment, the monitoring module 800 is electrically connected to the pre-warning line during sub-board, so as to detect the electrical performance change of the pre-warning circuit. In another embodiment, the monitoring module 800 does not need to be electrically connected to the pre-warning line during sub-board, but detects changes in optical signals, thermal signals or magnetic signals caused by changes in electrical properties of the pre-warning circuit. The specific detection method will be described in the following embodiment of the sub-plate method.
主控制系统400包括:判断单元421和切割控制单元422;The main control system 400 includes: a judgment unit 421 and a cutting control unit 422;
判断单元421,用于接收检测值,并根据检测值判断切割状态是否为预警状态,当判断为预警状态时,将预警状态的判断结果发送给切割控制单元422;The judgment unit 421 is used to receive the detection value, and judge whether the cutting state is an early warning state according to the detection value, and when it is judged to be an early warning state, send the judgment result of the early warning state to the cutting control unit 422;
切割控制单元422,用于根据预警状态的判断结果调整对当前切割的辅助拼接结构的切割方式。The cutting control unit 422 is configured to adjust the cutting method of the auxiliary splicing structure currently cut according to the judgment result of the warning state.
另外,分板装置还包括电源系统。在一些实施方式中,电源系统包括检测电源,在对电路板拼板进行分板时,将预警线连接到检测电源以形成预警电路。其中,检测电源可以是安装在分板工装上的电池、也可以是外接直流电源、或者也可以是将直流电源连接到分板工装上作为检测电源。In addition, the sub-board device also includes a power supply system. In some embodiments, the power supply system includes a detection power supply, and when the circuit board panel is divided, an early warning line is connected to the detection power supply to form an early warning circuit. The detection power supply may be a battery installed on the sub-board tooling, an external DC power supply, or a DC power supply connected to the sub-board tooling as a detection power supply.
在分板装置应用时,一种方式是铣刀300固定、载物台200移动,来实现对辅助拼接结构的切割;另一种方式是载物台200固定、铣刀300移动,来实现对辅助拼接结构的切割;另一种方式是铣刀300和载物台200均移动。上面三种方式中所说的移动均是指在空间内进行x、y、z方向上移动。When the plate splitting device is applied, one way is to fix the milling cutter 300 and move the stage 200 to realize the cutting of the auxiliary splicing structure; another way is to fix the stage 200 and move the milling cutter 300 to realize the To assist the cutting of the splice structure; another way is that both the milling cutter 300 and the stage 200 are moved. The movement mentioned in the above three methods refers to the movement in the x, y, and z directions in space.
图4示意出了一种情况,在分板装置中设置有马达500,马达500与主控制系统400和铣刀300分别电连接,主控制系统400通过马达500控制铣刀300移动来实现切割。图5示意出了马达500与主控制系统400和载物台200分别电连接,则铣刀210固定,主控制系统400通过马达500控制载物台200移动来实现切割,该种方式中,虽然铣刀位置固定,但是在切割过程中,铣刀的转速大小仍然需要由主控制系统400提供的电信号进行控制。FIG. 4 illustrates a situation where a motor 500 is provided in the plate separation device. The motor 500 is electrically connected to the main control system 400 and the milling cutter 300 respectively. The main control system 400 controls the milling cutter 300 to move through the motor 500 to realize cutting. FIG. 5 shows that the motor 500 is electrically connected to the main control system 400 and the stage 200 respectively, then the milling cutter 210 is fixed, and the main control system 400 controls the movement of the stage 200 through the motor 500 to realize cutting. The position of the milling cutter is fixed, but during the cutting process, the rotational speed of the milling cutter still needs to be controlled by the electrical signal provided by the main control system 400 .
本申请实施例提供的分板装置,能够实现采用上述图3实施例提供的分板方法进行分板。在对与电路板单板连接的辅助拼接结构进行切割的同时,通过分板装置中的监测模块来监测预警电路电性能的变化。分板装置中的控制模块能够根据预警电路的电性能的变化,来判断预警线的切割状态,当判断预警线的切割状态为预警状态时,则调整对当前切割的辅助拼接结构的切割方式。也即,能够根据切割状态实时对切割方式进行调整,而不是采用固定的切割方式对所有的辅助拼接结构进行切割。本申请能够提高分板精度,减小分板毛刺。The plate-splitting device provided in the embodiment of the present application can implement the plate-splitting method provided by the above-mentioned embodiment in FIG. 3 . While cutting the auxiliary splicing structure connected with the single board of the circuit board, the change of the electrical performance of the early warning circuit is monitored by the monitoring module in the sub-board device. The control module in the sub-panel device can judge the cutting state of the warning line according to the change of the electrical performance of the warning circuit. When it is judged that the cutting state of the warning line is the warning state, the cutting method of the auxiliary splicing structure for the current cutting is adjusted. That is, the cutting method can be adjusted in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures. The present application can improve the precision of plate separation and reduce the burr of plate separation.
本申请实施例提供的电路板拼板中,预警线可以与功能走线位于同一功能层,或者将预警线设置在与功能走线相邻的功能层。对于一条功能走线,可以对应设置有一条预警线、或者两条预警线。预警线的制作材料包括导电材料,可以为金属或者合金。预警线的制作材料包括铜、金、银、铂、锌、铝、锡中的任意一种或多种。在一种实施例中,也可以设置预警线具有一定宽度,来满足检测方法的需求。下面将以具体的实施例对预警线的可选设置方式进行举例说明。In the circuit board assembly provided by the embodiment of the present application, the early warning line and the functional wiring may be located on the same functional layer, or the early warning line may be arranged on a functional layer adjacent to the functional wiring. For a function line, one warning line or two warning lines can be set correspondingly. The material for making the warning line includes conductive material, which can be metal or alloy. The material for making the warning line includes any one or more of copper, gold, silver, platinum, zinc, aluminum and tin. In one embodiment, the warning line can also be set to have a certain width to meet the requirements of the detection method. The optional setting manner of the early warning line will be illustrated below with a specific embodiment.
在一种实施例中,图6A为图2中切线A-A′位置处一种截面简化示意图。如图6A所示,仅简化示意出了局部的电路板单板10的和局部的辅助拼接结构20。电路板单板10包括第一绝缘层101和第二绝缘层102,预警线13和功能走线11均位于第一绝缘层101之上,且第二绝缘层102覆盖预警线13和功能走线11。预警线13位于功能走线11的靠近待切割外形边12的一侧,该实施方式中,预警线13和功能走线11位于同一层,预警线13和功能走线11可以在同一工艺制程中制作。预警线的设置不增加额外的工艺制程,制作简单。在对辅助拼接结构20进行切割时,首先切割到预警线13,间隔一段时间后才可能会切割到功能走线11。从而能够通过预警线13对切割过程进行预警,当检测到预警状态时,功能走线11还没有被切割到,则电路板单板10仍然完好。此时可以通过调整铣刀与电路板单板10的相对位置,将铣刀向电路板单板10的外侧移动一定距离后,继续对辅助拼接结构20进行切割,以完成最终切割过程。这样的话,通过预警线13对切割过程进行预警,能够避免切割到功能走线11,通过调整位置后继续切割能够避免废板的产生,实现高精度分板,并且能够显著提高分板良率。In one embodiment, FIG. 6A is a simplified schematic diagram of a cross-section at the position of the tangent line A-A′ in FIG. 2 . As shown in FIG. 6A , only a partial circuit board veneer 10 and a partial auxiliary splicing structure 20 are simplified and illustrated. The circuit board 10 includes a first insulating layer 101 and a second insulating layer 102 , the warning wire 13 and the functional wire 11 are both located on the first insulating layer 101 , and the second insulating layer 102 covers the warning wire 13 and the functional wire 11. The early warning line 13 is located on the side of the functional wiring 11 close to the edge 12 of the shape to be cut. In this embodiment, the early warning line 13 and the functional wiring 11 are located on the same layer, and the early warning line 13 and the functional wiring 11 can be in the same process. make. The setting of the warning line does not increase the extra process, and the production is simple. When cutting the auxiliary splicing structure 20, the warning line 13 is first cut, and the functional wiring 11 may be cut after a period of time. Therefore, the cutting process can be pre-warned through the pre-warning line 13. When the pre-warning state is detected, the functional wiring 11 has not been cut, and the circuit board 10 is still intact. At this time, by adjusting the relative position of the milling cutter and the circuit board veneer 10, after moving the milling cutter to the outside of the circuit board veneer 10 for a certain distance, the auxiliary splicing structure 20 can be cut to complete the final cutting process. In this way, the warning line 13 is used to warn the cutting process, which can avoid cutting to the functional wiring 11. By adjusting the position and continuing to cut, the generation of waste boards can be avoided, high-precision board separation can be achieved, and the board separation yield can be significantly improved.
进一步的,本申请实施例中预警线13距待切割外形边12的距离为d1,功能走线11距待切割外形边12的距离为d2,设置0.02mm≤d2-d1≤0.5mm,也即设置功能走线和预警线之间的间隔距离满足一定范围。继续参考图6A所示的,功能走线11和预警线13之间的间隔距离为△d,0.02mm≤△d≤0.5mm。保证功能走线和预警线之间具有一定的间隔距离,避免功能走线和预警线之间短路影响功能走线的性能。同时避免功能走线和预警线之间距离过大,而影响电路板单板的尺寸。Further, in the embodiment of the present application, the distance between the early warning line 13 and the edge 12 of the shape to be cut is d1, and the distance between the function wiring 11 and the edge 12 of the shape to be cut is d2, and 0.02mm≤d2-d1≤0.5mm, that is, Set the distance between the function wiring and the warning line to meet a certain range. Continuing to refer to FIG. 6A , the distance between the functional wiring 11 and the pre-warning line 13 is Δd, 0.02 mm≤Δd≤0.5 mm. Ensure that there is a certain distance between the function wiring and the pre-warning line, and avoid the short circuit between the functional wiring and the pre-warning line from affecting the performance of the functional wiring. At the same time, it is avoided that the distance between the function trace and the warning line is too large, which will affect the size of the circuit board.
在另一种实施例中,图6B为图2中切线A-A′位置处一种截面简化示意图,如图6B所示,电路板单板10包括在电路板单板10厚度方向上堆叠的第一绝缘层101、第二绝缘层102和第三绝缘层103,其中,预警线13位于第一绝缘层101之上且被第二绝缘层102所覆盖,功能走线11位于第二绝缘层102之上且被第三绝缘层103所覆盖。预警线13距待切割外形边12的距离为d1,功能走线11距待切割外形边12的距离为d2,功能走线11和预警线13之间的间隔距离为△d。该实施方式中,预警线13和功能走线11位于不同层,在预警线13和功能走线11之间间隔有第二绝缘层102。在另一种实施例中,功能走线11和预警线13之间间隔两个、三个或者更多个绝缘层,在此不再附图示意。In another embodiment, FIG. 6B is a simplified schematic diagram of a cross-section at the position of the tangent line A-A′ in FIG. 2 . As shown in FIG. The insulating layer 101 , the second insulating layer 102 and the third insulating layer 103 , wherein the warning line 13 is located on the first insulating layer 101 and covered by the second insulating layer 102 , and the functional wiring 11 is located between the second insulating layer 102 and covered by the third insulating layer 103 . The distance between the warning line 13 and the edge 12 of the shape to be cut is d1, the distance between the function line 11 and the edge 12 of the shape to be cut is d2, and the distance between the function line 11 and the warning line 13 is Δd. In this embodiment, the pre-warning wire 13 and the functional wiring 11 are located on different layers, and a second insulating layer 102 is spaced between the pre-warning wire 13 and the functional wiring 11 . In another embodiment, two, three or more insulating layers are separated between the functional wiring 11 and the warning line 13, which are not shown in the drawings herein.
在一种实施例中,图7为本申请实施例提供的电路板拼板的另一种局部示意图,图8A为图7中切线B-B′位置处一种截面示意图。在图7实施例中,功能走线11距待切割外形边12的距离和预警线13距待切割外形边12的距离大致相同,附图中功能走线11和预警线13重合,所以在图中靠近待切割外形边12的同一位置处进行标示。如图8A所示,电路板单板10包括在电路板单板10厚度方向上堆叠的第一绝缘层101、第二绝缘层102和第三绝缘层103。预警线13位于第一绝缘层101之上且被第二绝缘层102覆盖,功能走线11均位于第二绝缘层102之上且被第三绝缘层103覆盖。预警线13距待切割外形边12的距离为d1,功能走线11距待切割外形边12的距离为d2,d1与d2大致相等。该实施方式中,d1与d2大致相等,也即预警线与功能走线之间距离非常近。在分板时,在对辅助拼接结构进行切割的过程中同时检测预警电路的电性 能的变化,根据电性能的变化能够判断切割过程是否切到了预警线,当判断切割过程切到预警线时,由于预警线与功能走线之间距离较近,则大概率下功能走线也被切割到,则功能走线所在的电路板单板存在缺陷了,后续可以判断该单板为废板,停止对该电路板单板进行切割,以避免分板工时和铣刀头磨损的浪费。另外,电路板拼板进行分板之后,不需要额外设置人工检测的工序,能够释放人力,节省人工成本。In an embodiment, FIG. 7 is another partial schematic diagram of the circuit board puzzle provided by the embodiment of the application, and FIG. 8A is a cross-sectional schematic diagram at the position of the tangent line B-B′ in FIG. 7 . In the embodiment of FIG. 7 , the distance between the functional wiring 11 and the edge 12 of the outline to be cut and the distance between the warning line 13 and the edge 12 of the outline to be cut are approximately the same. It is marked at the same position close to the edge 12 of the shape to be cut. As shown in FIG. 8A , the circuit board veneer 10 includes a first insulating layer 101 , a second insulating layer 102 and a third insulating layer 103 stacked in the thickness direction of the circuit board veneer 10 . The warning lines 13 are located on the first insulating layer 101 and covered by the second insulating layer 102 , and the functional traces 11 are all located on the second insulating layer 102 and covered by the third insulating layer 103 . The distance between the warning line 13 and the edge 12 of the shape to be cut is d1, and the distance between the function wiring 11 and the edge 12 of the shape to be cut is d2, and d1 and d2 are approximately equal. In this embodiment, d1 and d2 are approximately equal, that is, the distance between the warning line and the functional wiring is very close. When dividing the board, the change of the electrical performance of the early warning circuit is detected during the cutting process of the auxiliary splicing structure. According to the change of the electrical performance, it can be judged whether the cutting process has cut the warning line. When it is judged that the cutting process has cut the warning line, Because the distance between the warning line and the functional line is close, the functional line is also cut in a high probability, and the circuit board where the function line is located is defective, and the board can be judged to be a waste board and stop. The circuit board veneer is cut to avoid the waste of board separation man-hours and milling cutter head wear. In addition, after the circuit board is assembled and divided, there is no need to set up an additional manual inspection process, which can release manpower and save labor costs.
在另一种实施例中,图8B为图7中切线B-B′位置处另一种截面示意图。如图8B所示,仅简化示意出了局部的电路板单板10的和局部的辅助拼接结构20。电路板单板10包括在电路板单板10厚度方向上堆叠的第一绝缘层101、第二绝缘层102、第三绝缘层103和第四绝缘层104。功能走线11位于第二绝缘层102之上且被第三绝缘层103覆盖,一条预警线13位于第一绝缘层101之上且被第二绝缘层102覆盖,一条预警线13位于第三绝缘层103之上且被第四绝缘层104覆盖。该实施方式与图8A实施例的区别在于,在电路板单板厚度方向上,在功能走线11的两侧分别设置一条预警线。由于电路板拼板生产工艺的影响,在电路板单板的层与层之间可能会存在层偏差。一旦出现层偏差,制作时叠层然后压合的工艺会导致,距离第一功能层越大、层间偏差越大。该实施方式中,在功能走线的两侧分别设置一条预警线,能够降低制作工艺中的层偏差对分板良率的影响。在即使出现层偏差的情况下,也能够保证两条预警线中至少一条预警线位于功能走线的靠近待切割外形边的一侧,或者至少一条预警线距待切割外形边的距离和功能走线距待切割外形边的距离相等。In another embodiment, FIG. 8B is another schematic cross-sectional view at the position of the tangent line B-B′ in FIG. 7 . As shown in FIG. 8B , only a partial circuit board veneer 10 and a partial auxiliary splicing structure 20 are simplified and illustrated. The circuit board veneer 10 includes a first insulating layer 101 , a second insulating layer 102 , a third insulating layer 103 and a fourth insulating layer 104 stacked in the thickness direction of the circuit board veneer 10 . The functional trace 11 is located on the second insulating layer 102 and covered by the third insulating layer 103, an early warning line 13 is located on the first insulating layer 101 and covered by the second insulating layer 102, and an early warning line 13 is located on the third insulating layer 102. above layer 103 and covered by a fourth insulating layer 104 . The difference between this embodiment and the embodiment of FIG. 8A is that, in the thickness direction of the circuit board veneer, an early warning line is respectively provided on both sides of the functional wiring 11 . Due to the influence of the production process of the circuit board assembly, there may be layer deviations between the layers of the circuit board veneer. Once a layer deviation occurs, the process of lamination and then lamination during fabrication will result in the greater the distance from the first functional layer, the greater the interlayer deviation. In this embodiment, an early warning line is respectively set on both sides of the functional trace, which can reduce the influence of layer deviation in the manufacturing process on the yield of the sub-board. Even in the case of layer deviation, it can be ensured that at least one of the two pre-warning lines is located on the side of the functional trace close to the edge of the shape to be cut, or the distance between at least one pre-warning line and the edge of the shape to be cut and the function of the edge The lines are equidistant from the edge of the shape to be cut.
图8A和图8B实施例均以在于功能走线和预警线之间间隔一个绝缘层进行示意。在一些可选的实施方式中,预警线和功能走线之间可以间隔两个或者多个绝缘层,在此不再附图示意。The embodiments of FIG. 8A and FIG. 8B are illustrated with an insulating layer spaced between the functional wiring and the warning line. In some optional embodiments, two or more insulating layers may be spaced between the warning line and the functional wiring, which are not illustrated in the drawings herein.
在另一种实施例中,图9为本申请实施例提供的电路板拼板的一种局部俯视示意图。如图9所示,预警线13的宽度为D,其中,D≥0.02mm。设置预警线具有一定宽度,在切割过程中当铣刀切割到预警线时,能够保证预警线不被切断。在分板过程中,当根据检测值判断预警线被铣刀切到但未被切断时,判定为预警状态。具体的,以预警线连接检测电源形成电路回路作为预警电路来对分板切切割过程进行说明,通过检测预警电路中的电流变化来判断预警线的切割状态。在初始状态,也即在开始对辅助拼接结构进行切割之前,预警线完整,预警电路电性能的初始值即为检测电源的电压值除以预警电路中电路元件的总电阻,记初始值为I0。当铣刀切割到预警线时,预警线具有一定宽度没有被切断,但是预警线被切割掉了一部分,导致预警线电阻变小,则预警电路中总电阻变小,相应的在检测电源电压恒定的情况下,预警电路中的电流变小,此时检测值为I′,I′<I0。也就是说,当检测值小于初始值时,则判断预警线被铣刀切到但未被切断,判断切割状态为预警状态。In another embodiment, FIG. 9 is a partial top schematic view of the circuit board assembly provided by the embodiment of the present application. As shown in FIG. 9 , the width of the warning line 13 is D, where D≧0.02 mm. The pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off. In the process of dividing the board, when it is judged that the warning line is cut by the milling cutter but not cut off according to the detection value, it is judged as a warning state. Specifically, the pre-warning line is connected to the detection power supply to form a circuit loop as an early-warning circuit to describe the cutting and cutting process of the board, and the cutting state of the pre-warning line is judged by detecting the current change in the early-warning circuit. In the initial state, that is, before starting to cut the auxiliary splicing structure, the pre-warning line is complete, and the initial value of the electrical performance of the pre-warning circuit is the voltage value of the detection power supply divided by the total resistance of the circuit elements in the pre-warning circuit, and the initial value is I0 . When the milling cutter cuts to the pre-warning line, the pre-warning line has a certain width and is not cut off, but a part of the pre-warning line is cut off, resulting in a smaller resistance of the pre-warning line, then the total resistance in the pre-warning circuit becomes smaller, and the corresponding detection power supply voltage is constant. In the case of , the current in the early warning circuit becomes smaller, and the detection value at this time is I′, and I′<I0. That is to say, when the detected value is smaller than the initial value, it is judged that the warning line is cut by the milling cutter but not cut off, and the cutting state is judged to be the warning state.
当判定为预警状态时,通过调整铣刀与电路板单板的相对位置,将铣刀向电路板单板的外侧移动一定距离后,继续对辅助拼接结构进行切割。在上次预警过程中,预警线没有被切断,则在后续的切割过程中预警线能够继续对切割过程进行预警,直到完成最终切割过程。设置预警线具有一定宽度,能够实现在切割过程中进行预警,实现高精度分板,并且能够避免废板的产生。When it is determined to be an early warning state, by adjusting the relative position of the milling cutter and the circuit board veneer, the milling cutter is moved to the outside of the circuit board veneer for a certain distance, and then the auxiliary splicing structure is continued to be cut. In the last warning process, if the warning line was not cut off, the warning line can continue to warn the cutting process in the subsequent cutting process until the final cutting process is completed. Setting the pre-warning line to have a certain width can realize early-warning during the cutting process, achieve high-precision board separation, and avoid the generation of waste boards.
进一步的,D≤1mm。避免预警线的宽度过大,造成空间的浪费而影响电路板单 板的尺寸。Further, D≤1mm. Avoid the width of the warning line is too large, resulting in a waste of space and affecting the size of the circuit board.
在一种实施例中,图10为本申请实施例提供的电路板拼板的另一种局部俯视示意图。如图10所示,电路板单板10包括预警端口17,预警线13的两端分别连接一个预警端口17。在对电路板拼板进行分板时,可以通过预警端口17实现预警线13与检测电源电连接。一个预警端口17连接检测电源的正极,另一个预警端口17连接检测电源的负极,从而形成导电回路,此导电回路能够作为预警电路。在分板过程中,能够根据该导电回路上电性能的变化对切割过程进行预警,对于具体的实现方式将在下述分板方法实施例中进行说明。In one embodiment, FIG. 10 is another partial top schematic view of the circuit board assembly provided by the embodiment of the present application. As shown in FIG. 10 , the circuit board 10 includes an early warning port 17 , and two ends of the early warning line 13 are respectively connected to an early warning port 17 . When the circuit board is divided into boards, the early warning line 13 can be electrically connected to the detection power supply through the early warning port 17 . One early warning port 17 is connected to the positive pole of the detection power supply, and the other early warning port 17 is connected to the negative pole of the detection power supply, thereby forming a conductive loop, which can be used as an early warning circuit. In the process of plate separation, the cutting process can be pre-warned according to the change of the electrical performance of the conductive loop. The specific implementation will be described in the following embodiments of the plate separation method.
在另一种实施例中,图11为本申请实施例提供的电路板拼板的另一种局部俯视示意图。如图11所示,电路板单板10包括预警端口17,预警线13的一端与一个预警端口17连接。在对电路板拼板进行分板时,可以将该预警端口17和铣刀分别连接检测电源的两极,比如将预警端口17连接到检测电源的正极,将铣刀带电连接到检测电源的负极。在一个电路板单板中包括多个预警端口17以及与其分别对应的多条预警线13时,在进行分板时,将多个预警端口17均连接到检测电源的一极(比如正极),以实现分板切割过程中的预警。该实施例能够应用的分板方法中预警线、铣刀和检测电路共同构成预警电路。在初始状态时,预警线13为开路,当铣刀接触到预警线13时,则形成导电回路。在分板过程中,能够根据预警线上电性能的变化对切割过程进行预警,对于具体的实现方式将在下述分板方法实施例中进行说明。In another embodiment, FIG. 11 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application. As shown in FIG. 11 , the circuit board 10 includes an early warning port 17 , and one end of the early warning line 13 is connected to an early warning port 17 . When splitting the circuit board, the warning port 17 and the milling cutter can be respectively connected to the two poles of the detection power supply, for example, the warning port 17 is connected to the positive pole of the detection power supply, and the milling cutter is charged to the negative pole of the detection power supply. When a single circuit board includes a plurality of early warning ports 17 and a plurality of early warning lines 13 corresponding to them, the plurality of early warning ports 17 are all connected to one pole (such as the positive pole) of the detection power supply when the board is divided. In order to realize the early warning in the process of sub-board cutting. The pre-warning line, the milling cutter and the detection circuit in the sub-board method to which this embodiment can be applied together constitute an early-warning circuit. In the initial state, the pre-warning line 13 is an open circuit, and when the milling cutter touches the pre-warning line 13, a conductive loop is formed. In the process of dividing the plate, the cutting process can be pre-warned according to the change of the electric performance of the pre-warning line. The specific implementation will be described in the following embodiment of the dividing method.
其中,预警端口包括暴露在电路板单板外层的供电盘,在检测时,通过供电针与供电盘电连接,实现预警线连接到检测电源。如图12所示,图12为图10中切线C-C'位置处一种截面示意图,示意出了暴露在电路板单板10外层的供电盘18,供电盘18通过层间的微孔19连接到电路板单板10中的导电走线133。继续参考图10中的示意,预警线13与待切割外形边12的延伸方向大致相同,预警线13在第二方向x上延伸,导电走线133在第三方向y上延伸,第三方向y与第二方向x交叉。导电走线133与预警线13相连接,从而预警线13通过导电走线133与供电盘18相连接,进而实现在分板时通过供电盘18将预警线13连接到检测电源。其中,预警线13和导电走线133可以同时位于相邻的两个绝缘层之间,则预警线13和导电走线133直接接触连接。在另一种实施方式中,预警线13和导电走线133之间间隔绝缘层,则预警线13和导电走线133通过绝缘层上的过孔相连接,在此不再附图示意。Wherein, the early warning port includes a power supply plate exposed on the outer layer of the single board of the circuit board. During detection, it is electrically connected to the power supply plate through a power supply pin, so that the early warning line is connected to the detection power supply. As shown in FIG. 12, FIG. 12 is a schematic cross-sectional view at the position of the tangent line C-C' in FIG. 10, which shows the power supply pad 18 exposed on the outer layer of the circuit board 10, and the power supply pad 18 is connected through the micro-holes 19 between the layers. to the conductive traces 133 in the circuit board veneer 10 . Continuing to refer to the illustration in FIG. 10 , the extension direction of the pre-warning line 13 and the edge 12 of the shape to be cut is approximately the same, the pre-warning line 13 extends in the second direction x, the conductive trace 133 extends in the third direction y, and the third direction y Cross the second direction x. The conductive trace 133 is connected to the early warning wire 13, so that the early warning wire 13 is connected to the power supply board 18 through the conductive trace 133, thereby realizing the connection of the early warning line 13 to the detection power supply through the power supply board 18 during sub-board. Wherein, the pre-warning wire 13 and the conductive trace 133 may be located between two adjacent insulating layers at the same time, and the pre-warning wire 13 and the conductive trace 133 are directly connected to each other. In another embodiment, an insulating layer is spaced between the warning wire 13 and the conductive wire 133, and the warning wire 13 and the conductive wire 133 are connected through a via hole on the insulating layer, which is not shown in the drawings.
在另一种实施例中,图13为本申请实施例提供的电路板拼板的另一种局部俯视示意图。如图13所示,预警线13为电感线圈。在对电路板拼板进行分板时,将电感线圈连接到检测电源形成导电回路,则当铣刀切断电感线圈时,导电回路变为断路,从而能够实现对切割过程的预警。In another embodiment, FIG. 13 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application. As shown in FIG. 13 , the warning line 13 is an inductance coil. When the circuit board is divided, the inductive coil is connected to the detection power supply to form a conductive loop. When the milling cutter cuts off the inductive coil, the conductive loop becomes an open circuit, which can realize the early warning of the cutting process.
在一种实施例中,图14为本申请实施例提供的电路板拼板的一种局部俯视示意图。如图14所示,待切割外形边12的延伸方向为第一方向e,其中,待切割外形边12相当于辅助拼接结构20和电路板单板10之间的虚拟边界,则待切割外形边12的长度即为辅助拼接结构20和电路板单板10相连接部分的长度,图中示意待切割外形边12的长度为L1,功能走线11在第一方向e的长度为L2,L2≥L1;图14中示意L2大于L1的情况。也就是说,根据电路板中电路结构的设计不同,在一些实施方式中,距离 待切割外形边12较近的功能走线11的长度大于待切割外形边12的长度;在另一些实施方式中,距离待切割外形边12较近的功能走线11的长度等于待切割外形边12的长度。本发明实施例中在L2≥L1时,设置预警线13在第一方向e的长度为L3,L3>L1。也即,设置预警线13的长度大于待切割外形边12的长度,从而预警线13能够在沿待切割外形边12对辅助拼版结构20进行切割时进行切割预警。可选的,L3>L1+0.5mm。In an embodiment, FIG. 14 is a partial top schematic view of the circuit board assembly provided by the embodiment of the present application. As shown in FIG. 14 , the extension direction of the outline edge 12 to be cut is the first direction e, wherein the outline edge 12 to be cut is equivalent to the virtual boundary between the auxiliary splicing structure 20 and the circuit board veneer 10 , then the outline edge to be cut The length of 12 is the length of the connecting part between the auxiliary splicing structure 20 and the circuit board veneer 10. The figure shows that the length of the outline edge 12 to be cut is L1, and the length of the functional wiring 11 in the first direction e is L2, L2≥ L1; Fig. 14 illustrates the case where L2 is greater than L1. That is to say, according to the design of the circuit structure in the circuit board, in some embodiments, the length of the functional trace 11 that is closer to the edge 12 of the outline to be cut is longer than the length of the edge 12 of the outline to be cut; in other embodiments , the length of the functional wiring 11 that is closer to the edge 12 of the shape to be cut is equal to the length of the edge 12 of the shape to be cut. In the embodiment of the present invention, when L2≥L1, the length of the warning line 13 in the first direction e is set to be L3, and L3>L1. That is, the length of the pre-warning line 13 is set greater than the length of the outline edge 12 to be cut, so that the pre-warning line 13 can perform a cutting pre-warning when cutting the auxiliary imposition structure 20 along the outline edge 12 to be cut. Optional, L3>L1+0.5mm.
在另一种实施例中,图15为本申请实施例提供的电路板拼板的另一种局部俯视示意图。如图15所示,待切割外形边12的延伸方向为第一方向e,待切割外形边12的长度为L1,功能走线11在第一方向e的长度为L2,L2<L1;其中,预警线13在第一方向e的长度为L3,L3>L2。该实施方式中在功能走线11的长度小于待切割外形边12的长度时,设置预警线13的长度大于功能走线11的长度,即能够实现在沿待切割外形边12对辅助拼版结构20进行切割时进行切割预警。可选的,L3>L2+0.5mm。In another embodiment, FIG. 15 is another partial top schematic view of the circuit board panel provided by the embodiment of the present application. As shown in FIG. 15 , the extension direction of the outline edge 12 to be cut is the first direction e, the length of the outline edge 12 to be cut is L1, and the length of the functional wiring 11 in the first direction e is L2, L2<L1; wherein, The length of the warning line 13 in the first direction e is L3, L3>L2. In this embodiment, when the length of the functional wiring 11 is less than the length of the outline edge 12 to be cut, the length of the warning line 13 is set to be greater than the length of the functional wiring 11, that is, the auxiliary imposition structure 20 can be aligned along the outline edge 12 to be cut. A cutting warning is given when cutting is performed. Optional, L3>L2+0.5mm.
在另一种实施例中,电路板单板还包括连接导线,预警线和连接导线首尾依次连接形成闭合走线。在电路板拼板的外部设置感应电路和监测模块。在对电路板拼板进行分板时,将感应电路通电后能够使闭合的预警线上产生感应电流,监测模块可以不与闭合的预警线连接,通过在监控模块中设置感应模块,感应模块能够感应预警线上感应电流的变化产生相应的感应信号,其中感应信号可以为光信号、热信号或者磁信号。则通过检测感应信号的变化能够判断预警线的切割状态。采用该种方式进行分板时,监测模块不需要与预警线电连接,且预警线也不需要连接到电源,能够保证电路板单板的安全性。In another embodiment, the circuit board veneer further includes connecting wires, and the warning wires and the connecting wires are connected end to end in sequence to form a closed wiring. An induction circuit and a monitoring module are arranged outside the circuit board panel. When the circuit board is divided into panels, after the induction circuit is energized, an induced current can be generated on the closed early warning line, and the monitoring module can not be connected with the closed early warning line. By setting the sensing module in the monitoring module, the sensing module can The change of the induction current on the induction warning line generates a corresponding induction signal, wherein the induction signal can be an optical signal, a thermal signal or a magnetic signal. Then, the cutting state of the warning line can be judged by detecting the change of the induction signal. When the board is divided in this way, the monitoring module does not need to be electrically connected to the pre-warning line, and the pre-warning line does not need to be connected to the power supply, which can ensure the safety of the circuit board.
上述实施例对本申请提供的电路板拼板的结构进行了说明,下面将以具体的拼板结构为例对本申请实施例提供的分板方法以及分板装置进行说明。图16为本申请实施例提供的分板方法的另一种流程图,图16实施例提供的分板方法能够对上述任意实施例提供的电路板拼板进行分板。如图16所示,分板方法包括:The above-mentioned embodiments describe the structure of the circuit board assembly provided by the present application. The following will take a specific assembly structure as an example to describe the plate splitting method and the plate splitting device provided by the embodiments of the present application. FIG. 16 is another flowchart of the method for splitting a board provided by an embodiment of the present application. The method for splitting a board provided in the embodiment of FIG. 16 can split the circuit board panel provided by any of the above embodiments. As shown in Figure 16, the sub-board method includes:
步骤S201:对与电路板单板10连接的一个辅助拼接结构20进行切割,同时检测预警电路的电性能得到检测值,其中,预警线13位于预警电路中。Step S201 : cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, wherein the early warning line 13 is located in the early warning circuit.
步骤S202:将检测值与标定值进行比较,当检测值与所述标定值不同时,判断切割状态为预警状态,标定值为判定是否为预警状态的检测阈值。Step S202: Compare the detection value with the calibration value, and when the detection value is different from the calibration value, determine that the cutting state is an early warning state, and the calibration value is a detection threshold for judging whether it is an early warning state.
其中,标定值可以是在对辅助拼接结构进行切割之前,检测预警电路的电性能得到的初始值。在一些实施方式中,在切割之前将预警线通电形成导电回路,导电回路作为预警电路,则在对辅助拼接结构进行切割中,铣刀切到预警线时与铣刀没有切到预警线时,在导电回路的电性能是不同的。具体的,以预警电路为导电回路时,检测预警电路中的电流作为电性能检测为例,在初始状态下预警电路为回路,则预警电路中存在一定大小的电流值,将初始电流值作为标定值。当铣刀未切到预警线时,预警电路中的电流大小基本不变,则电流的检测值与初始电流值相等,也即检测值等于标定值,此时判断为非预警状态,继续以当前切割方式对辅助拼接结构进行切割。而当铣刀切割到预警线时,当预警线为宽度较窄的一条线时,则铣刀容易将预警线切断,预警电路由回路变成断路,电流值为0,则电流的检测值为0,当检测值与标定值不同时,则判断为预警状态。当预警线为一条具有一定宽度的线时,当铣刀切到预警线时,预警线被切到但未被切断,但是预警线被切到后会导致预警电路中电流变大,则检测 值会大于标定值,也就是说,当检测值大于标定值时,则判断切割状态为预警状态,则在预警状态下预警线被切到但未被切断。The calibration value may be an initial value obtained by detecting the electrical performance of the early warning circuit before cutting the auxiliary splicing structure. In some embodiments, the pre-warning wire is energized to form a conductive loop before cutting, and the conductive loop is used as the pre-warning circuit, then in the cutting of the auxiliary splicing structure, when the milling cutter cuts the pre-warning line and when the milling cutter does not cut the pre-warning line, The electrical properties of the conductive loops are different. Specifically, when the early warning circuit is a conductive loop, the current in the early warning circuit is detected as an example of electrical performance detection. In the initial state, the early warning circuit is a loop, and there is a certain current value in the early warning circuit, and the initial current value is used as the calibration. value. When the milling cutter does not cut to the pre-warning line, the current in the pre-warning circuit is basically unchanged, and the detection value of the current is equal to the initial current value, that is, the detection value is equal to the calibration value. The cutting method cuts the auxiliary splicing structure. When the milling cutter cuts to the warning line, when the warning line is a narrow line, the milling cutter easily cuts the warning line, the warning circuit changes from a loop to an open circuit, and the current value is 0, then the detection value of the current is 0, when the detected value is different from the calibration value, it is judged as an early warning state. When the pre-warning line is a line with a certain width, when the milling cutter cuts to the pre-warning line, the pre-warning line is cut but not cut off, but after the pre-warning line is cut, the current in the pre-warning circuit will increase, and the detection value will be greater than the calibration value, that is to say, when the detection value is greater than the calibration value, it is judged that the cutting state is an early warning state, and in the early warning state, the warning line is cut but not cut off.
通过分板方法与预警电路相配合,来实现对分板过程的监测和预警。则对应不同的分板方法,预警电路的设置方式可能不同,则对应的标定值不同,那么在发生预警时,预警线的切割状态也会不同。The monitoring and early warning of the sub-board process are realized through the cooperation of the sub-board method and the early warning circuit. Corresponding to different sub-board methods, the setting method of the warning circuit may be different, and the corresponding calibration value is different, then when the warning occurs, the cutting state of the warning line will also be different.
步骤S203:当判断为预警状态时,调整对当前切割的辅助拼接结构20的切割方式。Step S203 : when it is determined to be an early warning state, adjust the cutting method of the auxiliary splicing structure 20 currently being cut.
另外,在对辅助拼接结构进行切割的过程中,预警线未被切到时或者铣刀距所述预警线距离较远预警线暂时安全时,相应检测到的检测值得到的变化值,在与预警阈值进行比较时,会判断得到非预警状态。在非预警状态下,不需要对当前切割的辅助拼接结构的切割方式进行调整。In addition, in the process of cutting the auxiliary splicing structure, when the pre-warning line is not cut or the milling cutter is far away from the pre-warning line and the pre-warning line is temporarily safe, the change value obtained by the corresponding detected detection value will be different from that of the pre-warning line. When comparing the warning thresholds, a non-warning state will be judged. In a non-warning state, there is no need to adjust the cutting method of the currently cut auxiliary splicing structure.
本申请实施例在电路板单板中设置预警电路,采用上述步骤S201至步骤S203对电路板拼板进行分板时,在分板过程中根据预警电路的电性能的变化判断预警线的切割状态,当预警线的切割状态为预警状态时,则调整对当前切割的辅助拼接结构的切割方式。也就是说本申请能够根据切割状态实时对切割方式进行调整,而不是采用固定的切割方式对所有的辅助拼接结构进行切割。本申请能够提高分板精度,减小分板毛刺。In this embodiment of the present application, an early warning circuit is set in a single board of a circuit board, and when the above steps S201 to S203 are used to split the circuit board, the cutting state of the warning line is judged according to the change of the electrical performance of the early warning circuit during the splitting process. , when the cutting state of the warning line is the warning state, adjust the cutting method of the auxiliary splicing structure of the current cutting. That is to say, the present application can adjust the cutting method in real time according to the cutting state, instead of using a fixed cutting method to cut all the auxiliary splicing structures. The present application can improve the precision of plate separation and reduce the burr of plate separation.
图17为本发明实施例还提供的分板装置中主控制系统的一种框图。如图17所示,主控制系统400包括判断单元421和切割控制单元422。在本分板装置中,监测模块用于在分板时与预警电路电连接,在对与电路板单板10连接的一个辅助拼接结构20进行切割时,检测预警电路的电性能得到检测值,并将检测值发送给主控制系统400。FIG. 17 is a block diagram of a main control system in a sub-board apparatus further provided by an embodiment of the present invention. As shown in FIG. 17 , the main control system 400 includes a judgment unit 421 and a cutting control unit 422 . In this sub-board device, the monitoring module is used to electrically connect with the pre-warning circuit during sub-board, and when cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10, the electrical performance of the pre-warning circuit is detected to obtain a detection value, The detection value is sent to the main control system 400 .
其中,判断单元421,用于接收检测值,将检测值与标定值进行比较,标定值为判定时否为预警状态的检测阈值,检测值与标定值不同时判断切割状态是否为预警状态,当判断为预警状态时,将预警状态的判断结果发送给切割控制单元422。切割控制单元422,用于根据预警状态的判断结果调整对当前切割的辅助拼接结构的切割方式。Among them, the judgment unit 421 is used to receive the detection value, compare the detection value with the calibration value, the calibration value is the detection threshold value of whether it is an early warning state when judging, and when the detection value is different from the calibration value, it is judged whether the cutting state is an early warning state, when When it is determined to be an early warning state, the judgment result of the early warning state is sent to the cutting control unit 422 . The cutting control unit 422 is configured to adjust the cutting method of the auxiliary splicing structure currently cut according to the judgment result of the warning state.
图17实施例提供的分板装置能够采用图16实施例提供的分板方法对电路板拼板进行分板。The board separation device provided in the embodiment of FIG. 17 can use the board separation method provided in the embodiment of FIG. 16 to perform board separation on the circuit board puzzle.
在一些实施方式中,在对与电路板单板连接的辅助拼接结构进行切割时,同时检测预警电路的电性能变化;当检测到预警线的切割状态为预警线被切断时,判定为预警状态;当预警线被切断时,控制铣刀停止对当前切割的辅助拼接结构的切割。In some embodiments, when cutting the auxiliary splicing structure connected to the circuit board veneer, the electrical performance change of the early warning circuit is detected at the same time; when it is detected that the cutting state of the early warning line is that the early warning line is cut off, it is determined to be an early warning state ; When the warning line is cut off, control the milling cutter to stop cutting the auxiliary splicing structure currently being cut.
图18为本申请实施例提供的分板方法的另一种流程图,如图18所示,分板方法包括:FIG. 18 is another flowchart of the method for splitting a board provided by an embodiment of the application. As shown in FIG. 18 , the method for splitting a board includes:
步骤S301:对与电路板单板10连接的一个辅助拼接结构20进行切割,同时检测预警电路的电性能得到检测值,预警线13位于预警电路中。Step S301 : cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, and the early warning line 13 is located in the early warning circuit.
步骤S302:根据检测值判断切割状态是否为预警状态,当判断预警线13被切断时,判断为预警状态。具体的,当检测值与标定值不同时,判断预警线13被切断,判断状态为预警状态。Step S302: Determine whether the cutting state is an early warning state according to the detection value. When it is judged that the warning line 13 is cut off, it is judged that the cutting state is an early warning state. Specifically, when the detected value is different from the calibration value, it is determined that the pre-warning line 13 is cut off, and the pre-warning state is determined.
步骤S303:当预警线13被切断时,控制铣刀停止对当前切割的辅助拼接结构20 的切割。Step S303 : when the warning line 13 is cut, the milling cutter is controlled to stop cutting the auxiliary splicing structure 20 currently being cut.
该种分板方法能够适用于对电路板单板中d1与d2之间差异不大的电路板拼板进行分板。由于预警线与功能走线之间距离较近,当判断切割过程切到预警线时,则大概率下功能走线也被切割到,则功能走线所在的电路板单板存在缺陷,可以判断该单板为废板,停止对该电路板单板进行切割,以避免分板工时和铣刀磨损的浪费。另外,在切割过程中就能够准确的检出切割废板,保证了检出准确率。后续也不需要额外增加人工检验,释放了人力,节省了人工成本。The method of dividing the board can be suitable for dividing the circuit board panel with little difference between d1 and d2 in the single board of the circuit board. Because the distance between the warning line and the functional wiring is relatively short, when it is judged that the cutting process cuts to the warning line, the functional wiring is also cut with a high probability, and the circuit board where the functional wiring is located is defective. The veneer is a waste board, and the cutting of the veneer of the circuit board is stopped, so as to avoid waste of man-hours for dividing the board and wear of the milling cutter. In addition, the cutting waste board can be accurately detected during the cutting process, which ensures the detection accuracy. There is no need for additional manual inspection in the follow-up, which frees up manpower and saves labor costs.
在一种实施例中,在步骤S301对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括:将预警线的两端分别连接检测电源的正极和负极,以形成导电回路,则预警线和检测电源所在的电路为预警电路。具体的,可以首先检测预警电路中初始的电性能得到的初始值作为标定值。比如,在开始切割之前,检测预警电路中的初始电流值I 0作为标定值,在开始切割之前预警线所在的预警电路为通路。一旦在分板过程中预警线被铣刀切断,则预警电路由通路变断路,则预警线上的电流为0,当检测电流值与初始值不同时则能够判断预警线被切断,进行切割预警。可选的,也可以在开始切割之前检测预警电路中的初始电阻值作为标定值,一旦在分板过程中预警线被铣刀切断,则预警电路由通路变断路,则会检测到电阻值变为无穷大。通过检测电阻的变化也能够判断切割过程中是否将预警线切断。 In one embodiment, before step S301 cuts an auxiliary splicing structure connected to the single board of the circuit board, the method for splitting the board further includes: connecting the two ends of the pre-warning line to the positive and negative electrodes of the detection power supply, respectively, to form a conductive circuit, the circuit where the pre-warning line and the detection power supply are located is the pre-warning circuit. Specifically, the initial value obtained by detecting the initial electrical performance in the early warning circuit may be used as the calibration value. For example, before starting to cut, the initial current value I 0 in the early warning circuit is detected as the calibration value, and the early warning circuit where the early warning line is located before the cutting starts is a channel. Once the pre-warning line is cut off by the milling cutter in the process of dividing the board, the pre-warning circuit will be changed from a circuit to an open circuit, and the current on the pre-warning line will be 0. When the detected current value is different from the initial value, it can be judged that the pre-warning line is cut off and a cutting pre-warning will be performed. . Optionally, it is also possible to detect the initial resistance value in the early warning circuit as the calibration value before starting cutting. Once the early warning line is cut off by the milling cutter in the process of dividing the board, the early warning circuit will change from the circuit to the open circuit, and it will be detected that the resistance value changes. for infinity. It can also be judged whether the warning line is cut off during the cutting process by detecting the change of the resistance.
在另一种实施例中,在步骤S301对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括:控制铣刀带电,将铣刀和预警线中一者电连接到检测电源的正极,另一者电连接到检测电源的负极,则铣刀、预警线、以及检测电源所在的电路为预警电路。以铣刀连接到检测电源的正极、预警线连接到检测电源的负极为例,则在开始切割之前使铣刀带电。在开始切割之前,铣刀、预警线、以及检测电源所在的预警电路为开路,预警电路中没有电流。那么在进行电流检测时,初始电流值为0,也即标定值为0。在切割过程中,当铣刀接触到预警线时,预警电路由开路变通路,预警电路中有一定电流值。当检测到电流值的变化时,则能够判断铣刀切到了预警线,相应的判断预警线的切割状态为预警状态。进而根据预警状态,控制铣刀停止对当前切割的辅助拼接结构的切割。In another embodiment, before the step S301 cuts an auxiliary splicing structure connected to the single board of the circuit board, the method for dividing the board further includes: controlling the milling cutter to be electrified, and electrically connecting one of the milling cutter and the pre-warning line to the circuit board. If the positive pole of the detection power supply is electrically connected to the negative pole of the detection power supply, the milling cutter, the warning line, and the circuit where the detection power supply is located are the warning circuit. Take the milling cutter connected to the positive pole of the detection power supply and the warning line connected to the negative pole of the detection power supply as an example, the milling cutter is charged before starting to cut. Before starting to cut, the milling cutter, the warning line, and the warning circuit where the power supply is detected are open, and there is no current in the warning circuit. Then, when performing current detection, the initial current value is 0, that is, the calibration value is 0. During the cutting process, when the milling cutter touches the pre-warning line, the pre-warning circuit changes from an open circuit to a passage, and there is a certain current value in the pre-warning circuit. When the change of the current value is detected, it can be judged that the milling cutter has cut the warning line, and the cutting state of the warning line can be judged correspondingly as the warning state. Furthermore, according to the warning state, the milling cutter is controlled to stop cutting the auxiliary splicing structure currently being cut.
在另一种实施例中,预警线为电感线圈。在步骤S301对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括:将电感线圈的两端分别连接检测电源的正极和负极,以形成导电回路,则预警线和检测电源所在的电路为预警电路。在开始切割之前预警线所在的预警电路为通路,一旦在分板过程中预警线被铣刀切断,则预警电路由通路变断路。通过检测预警电路中的电流、电阻或者电压,能够判断预警线是否被切断,进而能够判断预警线的切割状态是否为预警状态。In another embodiment, the early warning line is an inductive coil. Before cutting an auxiliary splicing structure connected to the single board of the circuit board in step S301, the method for splitting the board further includes: connecting the two ends of the inductance coil to the positive pole and the negative pole of the detection power supply respectively to form a conductive loop, then the warning line and the detection The circuit where the power supply is located is an early warning circuit. The pre-warning circuit where the pre-warning line is located before the cutting is started is the passage, and once the pre-warning wire is cut off by the milling cutter during the sub-board process, the pre-warning circuit will change from the passage to the open circuit. By detecting the current, resistance or voltage in the pre-warning circuit, it can be determined whether the pre-warning wire is cut off, and then it can be judged whether the cutting state of the pre-warning wire is in the pre-warning state.
在另一种实施例中,在电路板拼板的外部设置感应电路,其中,感应电路通电后能够使预警线上产生感应电流。在步骤S301对与电路板单板连接的一个辅助拼接结构进行切割之前,分板方法还包括:将电路板拼板外部的感应电路通电,而预警线不连接电源。在开始切割之前将外部的感应电路通电后,预警线上会产生感应电流,则对预警线上的电流进行检测,能够检测到一定大小的电流值,将感应电路通电后检测预警线上的电流值得到的初始电流值作为标定值。在切割过程中,如果铣刀将预警线切 断,则不能形成电流回路,预警线上的电流为零。通过检测预警线上的电流的变化,能够判断预警线是否被切断,进而能够判断预警线的切割状态是否为预警状态。在该实施例中,切割时不需要将预警线连接到电源,能够保证电路板单板的安全性。In another embodiment, an induction circuit is provided outside the circuit board panel, wherein, after the induction circuit is energized, an induction current can be generated on the pre-warning line. Before cutting an auxiliary splicing structure connected to the single board of the circuit board in step S301, the method for dividing a board further includes: energizing the induction circuit outside the splicing of the circuit board, and the pre-warning line is not connected to the power supply. After the external induction circuit is energized before starting cutting, an induced current will be generated on the warning line, then the current on the warning line will be detected, and a certain current value can be detected. After the induction circuit is energized, the current on the warning line will be detected. The initial current value obtained from the value is used as the calibration value. During the cutting process, if the milling cutter cuts off the warning line, a current loop cannot be formed, and the current on the warning line is zero. By detecting the change of the current on the warning wire, it can be judged whether the warning wire is cut off, and then it can be judged whether the cutting state of the warning wire is the warning status. In this embodiment, the warning line does not need to be connected to the power supply during cutting, which can ensure the safety of the circuit board.
在另一种实施例中,电路板单板还包括连接导线,预警线和连接导线首尾依次连接形成闭合走线。在电路板拼板的外部设置感应电路,其中,感应电路通电后能够使预警线上产生感应电流。在监测模块中设置感应模块,感应模块能够根据预警线上的感应电流产生相应的感应信号,其中感应信号为光信号、电信号或者磁信号中任意一种。在开始切割之前将外部的感应电路通电后,预警线上会产生感应电流,则感应模块产生相应的感应信号。在切割过程中,如果铣刀将预警线切断,则预警线不能形成电流回路,预警线上的电流为零。相应的感应模块产生的感应信号也会发生变化,通过感应信号的变化,能够判断预警线是否被切断,进而能够判断预警线的切割状态是否为预警状态。在该实施例中,切割时不需要将预警线连接到电源,监测模块也不需要连接到预警线,能够保证电路板单板的安全性。需要说明的是,该实施方式中,电路板外部设置的感应电路通电后,也可能会使得监测模块中的感应模块产生一应的感应信号,也即感应电路产生的磁场以及预警线产生的磁场会同时对感应模块产生影响,在实际中可以通过多场耦合信号的变化规律,来对检测信号进行运算处理后,最终判断预警线上电性能的变化。In another embodiment, the circuit board veneer further includes connecting wires, and the warning wires and the connecting wires are connected end to end in sequence to form a closed wiring. An induction circuit is arranged outside the circuit board panel, wherein, after the induction circuit is energized, an induction current can be generated on the warning line. An induction module is arranged in the monitoring module, and the induction module can generate a corresponding induction signal according to the induction current on the early warning line, wherein the induction signal is any one of an optical signal, an electrical signal or a magnetic signal. After the external induction circuit is energized before starting to cut, an induction current will be generated on the warning line, and the induction module will generate a corresponding induction signal. During the cutting process, if the milling cutter cuts off the pre-warning line, the pre-warning line cannot form a current loop, and the current on the pre-warning line is zero. The sensing signal generated by the corresponding sensing module will also change. Through the change of the sensing signal, it can be judged whether the warning line is cut off, and then it can be judged whether the cutting state of the warning line is the warning state. In this embodiment, the pre-warning wire does not need to be connected to the power supply during cutting, nor does the monitoring module need to be connected to the pre-warning wire, which can ensure the safety of the circuit board. It should be noted that, in this embodiment, after the induction circuit provided outside the circuit board is energized, the induction module in the monitoring module may also generate a corresponding induction signal, that is, the magnetic field generated by the induction circuit and the magnetic field generated by the warning line. It will affect the induction module at the same time. In practice, the detection signal can be calculated and processed through the change law of the multi-field coupling signal, and the change of the power-on performance of the early warning line can be finally judged.
进一步的,本申请实施例提供的一种分板装置,在上述图17实施例提供的主控制系统的基础上,判断单元421,还用于当检测值与标定值不同时,将预警线被切断的切割状态判断为预警状态;切割控制单元422,还用于当预警线被切断时,控制铣刀停止对当前切割的辅助拼接结构的切割。具体的,在分板装置中还设置有报警器,当判断为预警状态时,则控制铣刀停止旋转,同时控制铣刀或者分板工装移动到初始位置,停止分板动作。报警器发出警报,此单板已经切割到预警线。Further, in the sub-board device provided by the embodiment of the present application, on the basis of the main control system provided by the above-mentioned embodiment of FIG. 17 , the judgment unit 421 is also used for, when the detected value is different from the calibration value, the pre-warning line is The cutting state of cutting is judged as an early warning state; the cutting control unit 422 is further configured to control the milling cutter to stop cutting the auxiliary splicing structure currently cut when the warning line is cut off. Specifically, an alarm is also provided in the de-paneling device. When it is judged to be an early warning state, the milling cutter is controlled to stop rotating, and at the same time, the milling cutter or the de-panel tool is controlled to move to the initial position, and the de-panel action is stopped. The alarm sounded an alarm, and the veneer has been cut to the warning line.
下面以分板方法还包括:将预警线的两端分别连接检测电源的正极和负极以形成导电回路,预警线和检测电源所在的电路为预警电路为例,对本申请实施例提供的分板装置的工作过程进行说明。下述工作过程以通过检测预警线上的电流的变化来判断预警线的切割状态为例,对于检测预警电路中其他电性能的判断方式可以参照进行理解。In the following, the method for dividing the board further includes: connecting the two ends of the pre-warning line to the positive and negative poles of the detection power supply respectively to form a conductive loop, and the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit as an example. The working process is explained. The following working process takes the judgment of the cutting state of the pre-warning wire by detecting the change of the current on the pre-warning wire as an example.
图19为分板过程中分板装置以及预警电路的一种电路图,图20为本申请实施例提供的分板装置的一种工作流程图。同时参考图19和图20进行理解。在开始切割之前,将铣刀300的控制端通电,预警线13连接到检测电源600使预警线13通电形成预警电路,开启检测电源。监测模块800连接到预警电路上,实现对预警电路电性能的检测。通过检测预警线13上的电流判断预警电路是否导通,当检测到预警线13上有一定的电流值时判断预警电路为导通状态,则铣刀300对辅助拼接结构进行切割;当判断预警电路为非导通状态时,则停止切割。在铣刀对辅助拼接结构进行切割时,监测模块800同时检测预警电路上的电流判断预警电路是否为断路。具体的监测模块800检测预警电路上的电流得到检测值,然后将检测值发送给判断单元421进行判断,当判断单元421根据检测值判断预警线的切割状态为预警状态时,则预警电路为断路,然后进行切割预警,控制停止对当前辅助拼接结构的切割。当在铣刀对辅助拼接结构 进行切割时,监测模块800同时检测预警电路上的电流判断预警电路为导通时,则铣刀继续对辅助拼接结构进行切割,直至沿待切割外形边的延伸方向上将辅助拼接结构完全切掉,形成电路板单板最终的外形边。FIG. 19 is a circuit diagram of a sub-board device and an early warning circuit in a sub-board process, and FIG. 20 is a working flowchart of the sub-board device provided by the embodiment of the application. Reference is made to FIGS. 19 and 20 simultaneously for understanding. Before starting to cut, the control end of the milling cutter 300 is energized, the pre-warning line 13 is connected to the detection power supply 600, and the pre-warning line 13 is energized to form an early-warning circuit, and the detection power supply is turned on. The monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit. By detecting the current on the pre-warning line 13, it is judged whether the pre-warning circuit is turned on. When a certain current value is detected on the pre-warning line 13, it is judged that the pre-warning circuit is in a conductive state, and the milling cutter 300 cuts the auxiliary splicing structure; When the circuit is in a non-conducting state, the cutting is stopped. When the milling cutter cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the pre-warning circuit to determine whether the pre-warning circuit is open. The specific monitoring module 800 detects the current on the pre-warning circuit to obtain the detection value, and then sends the detection value to the judgment unit 421 for judgment. When the judgment unit 421 judges that the cutting state of the pre-warning line is the pre-warning state according to the detection value, the pre-warning circuit is open circuit , and then perform a cutting warning to stop the cutting of the current auxiliary splicing structure. When the milling cutter cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the early warning circuit and judges that the early warning circuit is turned on, then the milling cutter continues to cut the auxiliary splicing structure until along the extension direction of the edge of the shape to be cut The auxiliary splicing structure is completely cut off to form the final outline edge of the circuit board veneer.
采用本发明实施例提供的分板装置进行分板时,能够通过电信号快速和精准的判断是否切到预警线。当判断切割到预警线时,分板装置能够自动停止分板,避免分板工时的浪费和铣刀的浪费。分板装置能够对切割产生的废板进行自动识别,对废板识别的准确度高,而且在后续不需要额外设置人工检测的工序,能够释放人力,节省人工成本。When the board separation device provided by the embodiment of the present invention is used to perform board separation, it can be quickly and accurately judged whether the warning line is cut through an electrical signal. When it is judged that the cutting is to the warning line, the sub-board device can automatically stop the sub-board to avoid the waste of sub-board man-hours and the waste of milling cutters. The plate separation device can automatically identify the waste plates generated by cutting, and has high accuracy in identifying the waste plates, and no additional manual detection process is required in the follow-up, which can release manpower and save labor costs.
在一些实施方式中,当判断为预警状态时,调整切割位置继续对当前切割的辅助拼接结构进行切割。图21为本申请实施例提供的分板方法的另一种流程图,图21实施例提供的分板方法能够对如图9实施例提供的电路板拼板进行分板。设置在电路板单板中的预警线具有一定宽度,可选的,预警线的宽度为D,D≥0.02mm。如图21所示,分板方法包括:In some embodiments, when it is determined to be an early warning state, the cutting position is adjusted to continue cutting the currently cut auxiliary splicing structure. FIG. 21 is another flow chart of the board splitting method provided by the embodiment of the present application. The board splitting method provided by the embodiment of FIG. 21 can split the circuit board panel provided by the embodiment of FIG. 9 . The pre-warning line set in the circuit board has a certain width. Optionally, the width of the pre-warning line is D, and D ≥ 0.02 mm. As shown in Figure 21, the sub-board method includes:
步骤S401:对与电路板单板10连接的一个辅助拼接结构20进行切割,同时检测预警电路的电性能得到检测值,预警线13位于预警电路中。Step S401 : cutting an auxiliary splicing structure 20 connected to the circuit board veneer 10 , and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, and the early warning line 13 is located in the early warning circuit.
步骤S402:根据检测值判断切割状态是否为预警状态,当检测到预警线13被铣刀切到但未被切断时,判断为预警状态。具体的,将检测值与标定值进行比较;当检测值与标定值不同时,判断预警线13被铣刀切到但未被切断,判断为预警状态。Step S402: Determine whether the cutting state is an early warning state according to the detected value. When it is detected that the warning line 13 is cut by the milling cutter but not cut, it is judged to be an early warning state. Specifically, the detection value is compared with the calibration value; when the detection value is different from the calibration value, it is judged that the warning line 13 is cut by the milling cutter but not cut, and it is judged as a warning state.
步骤S403:当预警线13被铣刀切到但未被切断时,调整切割位置,然后继续对当前切割的辅助拼接结构20进行切割。Step S403 : when the warning line 13 is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the currently cut auxiliary splicing structure 20 .
设置预警线具有一定宽度,在切割过程中当铣刀切割到预警线时,能够保证预警线不被切断。在分板过程中,当根据检测值判断预警线被铣刀切到但未被切断时,判定为预警状态。当判定为预警状态时,通过调整铣刀与电路板单板的相对位置,将铣刀向电路板单板的外侧移动一定距离后,继续对辅助拼接结构进行切割。在上次预警过程中,预警线没有被切断,则在后续的切割过程中预警线能够继续对切割过程进行预警,直到完成最终切割过程。设置预警线具有一定宽度,能够实现在切割过程中进行预警,保证分板切割不会切到功能走线。能够实现高精度分板,并且能够避免废板的产生,节约生产成本。The pre-warning line is set to have a certain width, and when the milling cutter cuts to the pre-warning line during the cutting process, it can ensure that the pre-warning line is not cut off. In the process of dividing the board, when it is judged that the warning line is cut by the milling cutter but not cut off according to the detection value, it is judged as a warning state. When it is determined to be an early warning state, by adjusting the relative position of the milling cutter and the circuit board veneer, the milling cutter is moved to the outside of the circuit board veneer for a certain distance, and then the auxiliary splicing structure is continued to be cut. In the last warning process, if the warning line was not cut off, the warning line can continue to warn the cutting process in the subsequent cutting process until the final cutting process is completed. Setting the pre-warning line to have a certain width can realize early-warning during the cutting process and ensure that the sub-board cutting will not cut the functional wiring. The high-precision board separation can be realized, the generation of waste boards can be avoided, and the production cost can be saved.
其中,步骤S403中,调整切割位置可以是在当判断为预警状态时,人工调整切割位置。比如手动将铣刀向电路板单板的外侧移动一定的距离,使得铣刀与预警线之间的距离变大。在另一种方式中,可以通过系统控制铣刀向电路板单板的外侧移动一定的距离,此种方式需要在分板装置的主控制系统中编辑相应的控制逻辑来实现。Wherein, in step S403, adjusting the cutting position may be manually adjusting the cutting position when it is determined to be an early warning state. For example, manually move the milling cutter to the outside of the circuit board by a certain distance, so that the distance between the milling cutter and the warning line becomes larger. In another way, the system can control the milling cutter to move a certain distance to the outside of the circuit board veneer. This way needs to edit the corresponding control logic in the main control system of the sub-board device to realize.
进一步的,本申请实施例提供的一种分板装置,能够采用上述图21实施例提供的分板方法进行分板。分板装置在上述图17实施例提供的主控制系统的基础上,判断单元421,还用于当检测值与标定值不同时,将预警线被铣刀切到但未被切断的切割状态判断为预警状态;切割控制单元422,还用于当预警线被铣刀切到但未被切断时,在调整切割位置后控制继续对当前切割的辅助拼接结构进行切割。Further, the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the embodiment of FIG. 21 to perform the plate-splitting. On the basis of the main control system provided by the above-mentioned embodiment of FIG. 17, the plate separating device has a judging unit 421, which is also used for judging the cutting state that the warning line is cut by the milling cutter but not cut when the detected value is different from the calibration value. It is an early warning state; the cutting control unit 422 is also used for controlling to continue cutting the currently cutting auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
进一步的,可以采用不同形式的预警电路与上述图21实施例提供的分板方法相配合,来实现判断预警线被铣刀切到但未被切断的状态为预警状态。Further, different forms of pre-warning circuits can be used to cooperate with the plate-splitting method provided in the above-mentioned embodiment of FIG. 21 to realize the pre-warning state when the pre-warning line is cut by the milling cutter but not cut off.
具体的,在一种实施例中,图22为本申请实施例提供的分板方法的另一种流程图,如图22所示,分板方法包括:Specifically, in an embodiment, FIG. 22 is another flow chart of the method for dividing a board provided by the embodiment of the application. As shown in FIG. 22 , the method for dividing a board includes:
步骤S501:控制铣刀带电,将铣刀和预警线中一者电连接到检测电源的正极,另一者电连接到检测电源的负极,铣刀、预警线、检测电源所在的电路为预警电路。Step S501 : control the milling cutter to be electrified, and electrically connect one of the milling cutter and the pre-warning line to the positive pole of the detection power supply, and the other to the negative pole of the detection power supply, and the circuit where the milling cutter, the pre-warning line and the detection power supply are located is the pre-warning circuit .
步骤S502:在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值。Step S502: Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit.
步骤S503:对与电路板单板连接的一个辅助拼接结构进行切割,同时检测预警电路的电性能得到检测值。Step S503 : cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
步骤S504:将检测值与标定值进行比较,其中,初始值作为标定值;当检测值与标定值不同时,判断为预警状态,在预警状态时预警线被铣刀切到但未被切断。Step S504: Compare the detection value with the calibration value, wherein the initial value is used as the calibration value; when the detection value is different from the calibration value, it is judged as an early warning state, in which the warning line is cut by the milling cutter but not cut off.
步骤S505:当预警线被铣刀切到但未被切断时,调整切割位置,然后继续对当前切割的辅助拼接结构进行切割。Step S505 : when the warning line is cut by the milling cutter but not cut off, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently being cut.
图22实施例提供的分板方法能够对如图9实施例提供的电路板拼板进行分板,设置在预警线具有一定宽度,在切割过程中能够保证预警线被铣刀切到但不被切断。将铣刀连接到检测电源的负极、预警线连接到检测电源的正极,则铣刀、预警线、检测电源所在的电路为预警电路,在初始状态下(也即在开始切割之前),铣刀与预警线不接触,则预警电路为开路。在对辅助拼接结构进行切割的过程中,当铣刀切割时,同时检测预警电路的状态,当检测到预警电路为通路时,则判断铣刀切割到预警线,为预警状态。由于预警线具有一定的宽度,则预警线被铣刀切到但是不被切断,此时电路板单板中的功能走线也是完好的。在判断预警状态后,调整铣刀与电路板单板的相对位置,将铣刀向电路板单板的外侧移动一定距离,移动位置后,铣刀与预警线不接触,则预警电路由通路再次变为开路。然后继续对当前辅助拼接结构进行切割,同时继续检测预警电路的状态。当再次检测到预警电路为通路时,则重复上述过程,调整位置后继续对当前辅助拼接结构进行切割。当切割中检测预警电路为开路时,则以当前的切割速度切割直到沿待切割外形边的延伸方向上将辅助拼接结构完全切掉,形成电路板单板最终的外形边。采用上述分板方法,能够实现高精度分板,并且能够避免废板的产生,节约生产成本。The depaneling method provided in the embodiment of FIG. 22 can depanel the circuit board panel provided in the embodiment of FIG. 9, and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not by the pre-warning line during the cutting process. cut off. Connect the milling cutter to the negative pole of the detection power supply and the warning line to the positive pole of the detection power supply, then the circuit where the milling cutter, the warning line and the detection power supply are located is an early warning circuit. In the initial state (that is, before starting to cut), the milling cutter If there is no contact with the pre-warning line, the pre-warning circuit is open. In the process of cutting the auxiliary splicing structure, when the milling cutter is cutting, the state of the early warning circuit is detected at the same time. When it is detected that the early warning circuit is a passage, it is judged that the milling cutter cuts to the warning line, which is an early warning state. Since the pre-warning line has a certain width, the pre-warning line is cut by the milling cutter but not cut off, and the functional wiring in the circuit board is also intact at this time. After judging the warning state, adjust the relative position of the milling cutter and the circuit board, and move the milling cutter to the outside of the circuit board by a certain distance. After moving the position, the milling cutter does not contact the warning line, and the warning circuit is re-connected from the circuit. becomes open circuit. Then continue to cut the current auxiliary splicing structure, and at the same time continue to detect the state of the early warning circuit. When it is detected that the early warning circuit is a channel again, the above process is repeated, and the current auxiliary splicing structure is continued to be cut after the position is adjusted. When the detection and warning circuit is open during cutting, cut at the current cutting speed until the auxiliary splicing structure is completely cut off along the extending direction of the contour edge to be cut, forming the final contour edge of the circuit board. By adopting the above-mentioned plate separation method, high-precision plate separation can be realized, and generation of waste plates can be avoided, thereby saving production costs.
可选的,通过检测预警电路的电流来判断预警电路是开路还是通路。在初始状态下,预警电路为开路,则初始电流值为0,也即标定值为0。铣刀切割到预警线时,预警电路为通路,在预警电路中的电流值非零,则检测值一定大小的电流值,此时检测值与标定值不同,则判断为预警状态。当调整位置后,铣刀与预警线不接触,则预警电路再次变为开路,在预警电路为开路状态下,检测值与标定值相等。Optionally, by detecting the current of the pre-warning circuit, it is determined whether the pre-warning circuit is open or open. In the initial state, if the pre-warning circuit is open, the initial current value is 0, that is, the calibration value is 0. When the milling cutter cuts to the pre-warning line, the pre-warning circuit is a channel, and the current value in the pre-warning circuit is non-zero, and the detection value is a certain current value. When the position is adjusted and the milling cutter does not contact the warning line, the warning circuit becomes open circuit again. When the warning circuit is open, the detection value is equal to the calibration value.
进一步的,本申请实施例提供的一种分板装置,能够采用上述图22实施例提供的分板方法进行分板。分板装置在上述图17实施例提供的主控制系统的基础上,监测模块800,还用于在对辅助拼接结构进行切割之前,检测预警电路的电性能得到初始值,并将初始值发送给判断单元421。判断单元,还用于在判断是否为预警状态时,采用初始值作为标定值。当检测值与标定值不同时,将预警线被铣刀切到但未被切断的切割状态判断为预警状态。切割控制单元422,还用于当预警线被铣刀切到但未被切断时,在调整切割位置后控制继续对当前切割的辅助拼接结构进行切割。Further, the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the above-mentioned embodiment of FIG. 22 to conduct the plate-splitting. On the basis of the main control system provided by the above-mentioned embodiment of FIG. 17 , the sub-board device, the monitoring module 800, is also used to detect the electrical performance of the early warning circuit to obtain the initial value before cutting the auxiliary splicing structure, and send the initial value to the board. Judging unit 421 . The judging unit is further configured to use the initial value as the calibration value when judging whether it is in an early warning state. When the detected value is different from the calibration value, the cutting state in which the warning line is cut by the milling cutter but not cut off is judged as the warning state. The cutting control unit 422 is further configured to control to continue cutting the currently cut auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
图23为分板过程中分板装置以及预警电路的另一种电路图。图23中示意预警线13具有一定宽度。图24为本申请实施例提供的分板装置的另一种工作流程图。图23和图24实施例采用上述图22实施例提供的分板方法进行分板。FIG. 23 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. In FIG. 23, it is shown that the warning line 13 has a certain width. FIG. 24 is another working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIGS. 23 and 24 use the method for dividing a board provided in the embodiment in FIG. 22 to perform board separation.
同时参考图23和图24进行理解,在开始切割之前,将控制铣刀300带电,铣刀300连接到检测电源600的负极、预警线13连接到检测电源600的正极,铣刀300、预警线13、以及检测电源600所在的电路为预警电路。监测模块800连接到预警电路上,实现对预警电路电性能的检测。将铣刀300的控制端通电、检测电源开启。在初始状态下,检测预警电路是否为开路,其中,通过检测预警线上的电流来判断是否为开路。当预警电路为开路时,则说明铣刀和预警线13没有接触,可以开始切割辅助拼接结构。当没有检测到预警电路为开路时,返回到检测电源开启的阶段。23 and 24 at the same time, before starting to cut, the control milling cutter 300 is charged, the milling cutter 300 is connected to the negative pole of the detection power supply 600, the warning line 13 is connected to the positive pole of the detection power supply 600, the milling cutter 300, the warning line 13. The circuit where the detection power supply 600 is located is an early warning circuit. The monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit. The control end of the milling cutter 300 is powered on, and the detection power is turned on. In the initial state, it is detected whether the pre-warning circuit is open, and whether it is open is determined by detecting the current on the pre-warning line. When the pre-warning circuit is open, it means that the milling cutter is not in contact with the pre-warning line 13, and the auxiliary splicing structure can be cut. When it is not detected that the pre-warning circuit is open, it returns to the stage of detecting that the power is turned on.
在铣刀300对辅助拼接结构进行切割时,监测模块800同时检测预警电路上的电流判断预警电路是否为通路。具体的监测模块800检测预警电路上的电流得到检测值,然后将检测值发送给判断单元421进行判断。其中,当铣刀300没有切割到预警线13时,判断单元421判断检测值与初始值相同,预警电路仍然为开路,则铣刀300继续切割辅助拼接结构。When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the pre-warning circuit to determine whether the pre-warning circuit is a channel. The specific monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Wherein, when the milling cutter 300 does not cut the pre-warning line 13, the determination unit 421 determines that the detection value is the same as the initial value, and the pre-warning circuit is still open, then the milling cutter 300 continues to cut the auxiliary splicing structure.
当铣刀300切割到预警线13时,预警电路形成通路。此时,判断单元421判断检测值与初始值不同,判断切割状态为预警状态。切割控制单元422根据预警状态的判断结果,控制调整切割位置,比如控制铣刀300向电路板单板的外侧移动一定距离。然后,切割控制单元422控制铣刀300继续对当前辅助拼接结构进行切割。When the milling cutter 300 cuts to the pre-warning line 13, the pre-warning circuit forms a passage. At this time, the judgment unit 421 judges that the detected value is different from the initial value, and judges that the cutting state is an early warning state. The cutting control unit 422 controls and adjusts the cutting position according to the judgment result of the warning state, for example, controls the milling cutter 300 to move a certain distance to the outside of the circuit board veneer. Then, the cutting control unit 422 controls the milling cutter 300 to continue cutting the current auxiliary splice structure.
当铣刀300向电路板单板的外侧移动一定距离后,预警电路则由通路再次变为开路,在铣刀300继续切割辅助拼接结构的过程中,监测模块800同时检测预警电路上的电流值,判断单元继续跟进检测值判断预警电路是否为通路。在铣刀对辅助拼接结构进行切割的过程中重复上述判断过程,直至沿待切割外形边的延伸方向上将辅助拼接结构完全切掉,形成电路板单板最终的外形边。When the milling cutter 300 moves to the outside of the circuit board for a certain distance, the pre-warning circuit is changed from a passage to an open circuit again. During the process of the milling cutter 300 continuing to cut the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current value on the pre-warning circuit. , the judging unit continues to follow up the detection value to judge whether the early warning circuit is a channel. In the process of cutting the auxiliary splicing structure by the milling cutter, the above judgment process is repeated until the auxiliary splicing structure is completely cut off along the extending direction of the outline edge to be cut to form the final outline edge of the circuit board veneer.
图25为分板切割过程中铣刀的一种切割轨迹示意图。在图25示意的分板切割中经过两次预警状态,在判断为预警状态后调整切割位置继续切割辅助拼接结构、直至完成分板切割。FIG. 25 is a schematic diagram of a cutting trajectory of a milling cutter in the process of splitting cutting. After two pre-warning states in the split-board cutting shown in FIG. 25 , the cutting position is adjusted to continue cutting the auxiliary splicing structure after it is judged to be an early-warning state, until the split-board cutting is completed.
具体的,在另一种实施例中,图26为本申请实施例提供的分板方法的另一种流程图,如图26所示,分板方法包括:Specifically, in another embodiment, FIG. 26 is another flowchart of the method for dividing a board provided by the embodiment of the present application. As shown in FIG. 26 , the method for dividing a board includes:
步骤S601:将预警线的两端分别连接检测电源的正极和负极,预警线和检测电源所在的电路为预警电路。Step S601: Connect the two ends of the pre-warning line to the positive pole and the negative pole of the detection power supply respectively, and the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit.
步骤S602:在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值。Step S602: Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit.
步骤S603:对与电路板单板连接的一个辅助拼接结构进行切割,同时检测预警电路的电性能得到检测值。Step S603 : cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
步骤S604:将检测值与标定值进行比较,判断切割状态是否为预警状态,在预警状态时预警线被铣刀切到但未被切断;其中,在第一次判断是否为预警状态时,采用初始值作为标定值;在后续判断是否为预警状态时,采用过程值作为标定值,过程值为上一次将切割状态判断为预警状态时所采用的检测值。Step S604: Compare the detected value with the calibration value to determine whether the cutting state is an early warning state. In the early warning state, the warning line is cut by the milling cutter but not cut off; wherein, when judging whether it is an early warning state for the first time, use The initial value is used as the calibration value; in the subsequent judgment of whether it is an early warning state, the process value is used as the calibration value, and the process value is the detection value used when the cutting state was judged to be an early warning state last time.
步骤S605:当预警线被铣刀切到但未被切断时,调整切割位置,然后继续对当前切割的辅助拼接结构进行切割。Step S605 : when the warning line is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently cut.
图26实施例提供的分板方法能够对如图9实施例提供的电路板拼板进行分板,设置在预警线具有一定宽度,在切割过程中能够保证预警线被铣刀切到但不被切断。将预警线的两端分别连接到检测电源的负极和正极,则预警线和检测电源所在的电路为预警电路,在初始状态下(也即在开始切割之前),预警电路为通路。预警电路中的电性能,比如电流、电压和电阻大小与预警线的切割状态有关。当检测电源为恒定电压源时,在初始状态下,预警电路中电流、电压和电阻这些电性能均具有初始值。The depaneling method provided in the embodiment of FIG. 26 can depanel the circuit board panel provided in the embodiment of FIG. 9 , and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not by the pre-warning line during the cutting process. cut off. Connect the two ends of the pre-warning line to the negative and positive poles of the detection power supply respectively, then the circuit where the pre-warning line and the detection power supply are located is an early-warning circuit. The electrical properties in the pre-warning circuit, such as current, voltage and resistance, are related to the cutting state of the pre-warning wire. When the detection power source is a constant voltage source, in the initial state, the electrical properties of the current, voltage and resistance in the early warning circuit all have initial values.
以检测电流值来判断预警状态为例。当铣刀没有切到预警线时,预警线完好,电流的检测值与初始值相同,为非预警状态。铣刀切割刀预警线后预警线就被切掉一部分,则预警线上的电阻变小。在一次分板切割辅助拼接结构的过程,铣刀多次(比如两次、三次或更多次)切割到预警线时,每切割到一次预警线,则预警线上的电阻就变化一次。以初始状态下预警电路中具有一定大小的电流值为例,记初始值为I0,当铣刀第一次切割到预警线时,由于预警线被铣刀切割掉一部分,则预警线上的电阻变小,相应的预警电路中的电流变大,也就是说当检测值I1大于初始值为I0,则判断预警线被切割到,此时调整铣刀与电路板单板的相对位置,然后继续对当前辅助拼板结构进行切割。此时铣刀已经没有接触到预警线,在实时对预警电路中的电流值进行检测时,检测值仍为I1,假设仍然将检测值与初始值进行比较,则判断结果仍然是检测值I1大于初始值为I0,会被误判为预警状态。而如果在后续判断中,采用第一次判断为预警状态时的检测值I1作为标定值,当铣刀没有接触到预警线时,在实时对预警电路中的电流值进行检测时,检测值仍为I1,会判断检测值与标定值相等,则判断为非预警状态。从而能够避免误判,实现高精度分板。Take the detection of the current value to judge the warning state as an example. When the milling cutter does not cut to the warning line, the warning line is intact, and the detection value of the current is the same as the initial value, which is a non-warning state. After the milling cutter cuts the warning line, a part of the warning line is cut off, and the resistance on the warning line becomes smaller. In the process of sub-board cutting auxiliary splicing structure, when the milling cutter cuts to the warning line for many times (such as two, three or more times), each time the warning line is cut, the resistance on the warning line changes once. Taking the current value of a certain magnitude in the early warning circuit in the initial state as an example, record the initial value as I0. When the milling cutter cuts to the warning line for the first time, because the warning line is cut off by the milling cutter, the resistance on the warning line will be reduced. becomes smaller, the current in the corresponding pre-warning circuit increases, that is to say, when the detection value I1 is greater than the initial value I0, it is judged that the pre-warning line is cut, and the relative position of the milling cutter and the circuit board is adjusted at this time, and then continue Cut the current auxiliary panel structure. At this time, the milling cutter has not touched the warning line. When the current value in the warning circuit is detected in real time, the detected value is still I1. Assuming that the detected value is still compared with the initial value, the judgment result is still that the detected value I1 is greater than The initial value is I0, which will be misjudged as an early warning state. However, if in the subsequent judgment, the detection value I1 when it is judged as the warning state for the first time is used as the calibration value, when the milling cutter does not touch the warning line, when the current value in the warning circuit is detected in real time, the detection value is still If it is I1, it will judge that the detected value is equal to the calibration value, and it will be judged as a non-warning state. Thus, misjudgment can be avoided, and high-precision sub-board can be realized.
在第一次判断是否为预警状态时,将电流的初始值作为标定值,此时电流的检测值与标定值不同,则判断为预警状态。在第一次判断为预警状态之后,调整相对位置继续对当前的辅助拼接结构进行切割。然后在下一次判断是否为预警状态时,将第一次判断为预警状态所采用的检测值作为标定值。如果下一次判断结果为非预警状态,则后续仍然采用上一次成功判断为预警状态时所采用的检测值作为标定值。也就是说,预警线每被切割到一次,则预警线就会被切掉一部分,则预警线上的电阻大小就变化一次。在下一次进行判断是否预警状态时,采用上一次预警线被铣刀切到时所检测得到的检测值作为标定值。采用上述分板方法,能够实现高精度分板,并且能够避免废板的产生,节约生产成本。When judging whether it is an early warning state for the first time, the initial value of the current is used as the calibration value. At this time, the detection value of the current is different from the calibration value, and it is judged as an early warning state. After it is judged as an early warning state for the first time, the relative position is adjusted to continue cutting the current auxiliary splicing structure. Then, when judging whether it is an early warning state next time, the detection value used for the first judging to be an early warning state is used as the calibration value. If the result of the next judgment is a non-warning state, the detection value used when the previous successful judgment is an early warning state is still used as the calibration value. That is to say, every time the warning line is cut once, a part of the warning line will be cut off, and the resistance size of the warning line will change once. When judging whether the warning state is the next time, the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value. By adopting the above-mentioned plate separation method, high-precision plate separation can be realized, and generation of waste plates can be avoided, thereby saving production costs.
进一步的,本申请实施例提供的一种分板装置,能够采用上述图26实施例提供的分板方法进行分板。分板装置在上述图17实施例提供的主控制系统的基础上,监测模块800,还用于在对辅助拼接结构进行切割之前,检测预警电路的电性能得到初始值,并将初始值发送给判断单元421。判断单元421,还用于当检测值与标定值不同时,将预警线被铣刀切到但未被切断的切割状态判断为预警状态。其中,在第一次判断是否为预警状态时,采用初始值作为标定值;在后续判断是否为预警状态时,采用过程值作为标定值,过程值为上一次将预警线的切割状态判断为预警状态时所采用的检测值。切割控制单元422,还用于当预警线被铣刀切到但未被切断时,在调整切割位置后控 制继续对当前切割的辅助拼接结构进行切割。Further, the plate-splitting device provided by the embodiment of the present application can use the plate-splitting method provided in the embodiment of FIG. 26 to perform the plate-splitting. On the basis of the main control system provided by the above-mentioned embodiment of FIG. 17 , the sub-board device, the monitoring module 800, is also used to detect the electrical performance of the early warning circuit to obtain the initial value before cutting the auxiliary splicing structure, and send the initial value to the board. Judging unit 421 . The judging unit 421 is further configured to judge the cutting state in which the warning line is cut by the milling cutter but not cut as the warning state when the detected value is different from the calibration value. Among them, when judging whether it is an early warning state for the first time, the initial value is used as the calibration value; in the subsequent judgment whether it is an early warning state, the process value is used as the calibration value, and the process value is used to judge the cutting state of the warning line as an early warning last time. The detection value to be used when the state is used. The cutting control unit 422 is also used for controlling to continue cutting the currently cut auxiliary splicing structure after adjusting the cutting position when the warning line is cut by the milling cutter but not cut.
图27为分板过程中分板装置以及预警电路的另一种电路图。图27中示意预警线13具有一定宽度。图28为本申请实施例提供的分板装置的另一种工作流程图。图27和图28实施例采用上述图26实施例提供的分板方法进行分板。FIG. 27 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. In FIG. 27, it is shown that the warning line 13 has a certain width. FIG. 28 is another working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIGS. 27 and 28 use the method for dividing the board provided in the embodiment in FIG. 26 to perform board separation.
同时参考图27和图28进行理解,在开始切割之前,将预警线13的两端分别连接检测电源600的正极和负极,预警线13和检测电源600所在的电路为预警电路。监测模块800连接到预警电路上,实现对预警电路电性能的检测。检测电源600开启,并将铣刀300的控制端通电。以通过检测预警电路上的电流值判断是否为预警状态来进行说明。27 and 28 at the same time, before starting the cutting, the two ends of the pre-warning line 13 are connected to the positive and negative poles of the detection power supply 600 respectively, and the circuit where the pre-warning line 13 and the detection power supply 600 are located is an early-warning circuit. The monitoring module 800 is connected to the early warning circuit, and realizes the detection of the electrical performance of the early warning circuit. It is detected that the power supply 600 is turned on, and the control terminal of the milling cutter 300 is powered on. The description is made by judging whether it is in an early warning state by detecting the current value on the warning circuit.
首先,监测模块800检测预警电路的初始电流值以判断是否为初始状态,并将检测到的初始值发送给判断单元421。当检测到初始电流值时,则判断为初始状态,铣刀开始切割辅助拼接结构。当没有检测到初始电流值时,返回到检测电源开启的阶段。First, the monitoring module 800 detects the initial current value of the early warning circuit to determine whether it is in an initial state, and sends the detected initial value to the judging unit 421 . When the initial current value is detected, it is determined as the initial state, and the milling cutter starts to cut the auxiliary splicing structure. When the initial current value is not detected, it returns to the stage of detecting the power-on.
在铣刀300对辅助拼接结构进行切割时,监测模块800同时检测预警电路上的电流判断是否为预警状态。具体的,监测模块800检测预警电路上的电流得到检测值,然后将检测值发送给判断单元421进行判断。其中,在铣刀300第一次切割到预警线13之前,在判断是否为预警状态时,均是采用初始电流值作为标定值,由于预警线13还没有被铣刀切到过,预警电路中的电流仍然与初始电流值相等。在铣刀300第一次切割到预警线13时,由于预警线13被切割掉一部分,则预警电路中的电流发生变化,则判断单元421能够判断检测值与标定值不同,从而第一次判断为预警状态。在第一次判断为预警状态之后至铣刀300第二次切割到预警线13之前,在进行预警判断是均采用第一次判断为预警状态时所采用的检测值作为标定值。在第二次判断为预警状态之后至铣刀300第三次切割到预警线13之前,在进行预警判断是均采用第二次判断为预警状态时所采用的检测值作为标定值。依此类推直达完成切割。When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the warning circuit to determine whether it is in the warning state. Specifically, the monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Among them, before the milling cutter 300 cuts to the warning line 13 for the first time, when judging whether it is in the warning state, the initial current value is used as the calibration value. Since the warning line 13 has not been cut by the milling cutter, the warning circuit The current is still equal to the initial current value. When the milling cutter 300 cuts to the warning line 13 for the first time, since a part of the warning line 13 is cut off, the current in the warning circuit changes, and the judging unit 421 can judge that the detected value is different from the calibration value, so as to judge for the first time for the warning state. After the first judgment of the pre-warning state and before the milling cutter 300 cuts to the pre-warning line 13 for the second time, the detection value used when the pre-warning state is judged for the first time is used as the calibration value in the pre-warning judgment. After the second judgment of the pre-warning state and before the milling cutter 300 cuts the pre-warning line 13 for the third time, the detection value used when the pre-warning state is judged the second time is used as the calibration value in the pre-warning judgment. And so on until the cut is completed.
具体的,在另一种实施例中,图29为本申请实施例提供的分板方法的另一种流程图,如图29所示,分板方法包括:Specifically, in another embodiment, FIG. 29 is another flowchart of the method for dividing a board provided by the embodiment of the application. As shown in FIG. 29 , the method for dividing a board includes:
步骤S701:将电路板拼板的外部的感应电路通电,其中,感应电路通电后能够使预警线上产生感应电流,预警线所在的电路为预警电路。Step S701 : energize the external induction circuit of the circuit board panel, wherein the induction circuit can generate an induction current on the pre-warning line after the inductive circuit is energized, and the circuit where the pre-warning line is located is the pre-warning circuit.
步骤S702:在对辅助拼接结构进行切割之前,根据预警电路的电性能得到初始值。当感应电路通电后,相应的在预警线上能够产生一定大小的感应电流,检测初始状态下的电流值作为初始值。Step S702: Before cutting the auxiliary splicing structure, obtain an initial value according to the electrical performance of the early warning circuit. When the induction circuit is energized, a certain amount of induced current can be generated on the corresponding warning line, and the current value in the initial state is detected as the initial value.
步骤S703:对与电路板单板连接的一个辅助拼接结构进行切割,同时检测预警电路的电性能得到检测值。Step S703 : cutting an auxiliary splicing structure connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value.
步骤S704:将检测值与标定值检测比较,判断切割状态是否为预警状态,在预警状态时预警线被铣刀切到但未被切断;其中,在第一次判断是否为预警状态时,采用初始值作为标定值;在后续判断是否为预警状态时,采用过程值作为标定值,过程值为上一次将切割状态判断为预警状态时所采用的检测值。Step S704: Compare the detected value with the calibration value to determine whether the cutting state is an early warning state. In the early warning state, the warning line is cut by the milling cutter but not cut off; wherein, when judging whether it is an early warning state for the first time, use The initial value is used as the calibration value; in the subsequent judgment of whether it is an early warning state, the process value is used as the calibration value, and the process value is the detection value used when the cutting state was judged to be an early warning state last time.
步骤S705:当预警线被铣刀切到但未被切断时,调整切割位置,然后继续对当前切割的辅助拼接结构进行切割。Step S705 : when the warning line is cut by the milling cutter but not cut, adjust the cutting position, and then continue to cut the auxiliary splicing structure currently cut.
图29实施例提供的分板方法能够对如图9实施例提供的电路板拼板进行分板,设 置在预警线具有一定宽度,在切割过程中能够保证预警线被铣刀切到但不被切断。通过在电路板外部设置感应电路,将感应电路通电之后,则在预警线上能够产生一定的感应电流。检测初始状态下的电流值作为初始值。当铣刀没有切到预警线时,预警线完好,电流的检测值与初始值基本相同,为非预警状态。当铣刀切割到预警线时,由于预警线被铣刀切割掉一部分,则预警线上的电阻化,相应的预警电路中的产生的感应电流也发生变化。在铣刀第一次切割到预警线之前,均采用电流的初始值作为标定值来与检测值对比判断是否为预警状态。当铣刀第一次切割到预警线时,也采用初始值作为标定值,此时由于预警线被切割掉一部分其电阻发生变化,则预警电路中的电流也发生变化,此时电流的检测值与标定值不同,则判断为预警状态。在第一次判断为预警状态之后,调整相对位置继续对当前的辅助拼接结构进行切割。然后在下一次判断是否为预警状态时,将第一次判断为预警状态所采用的检测值作为标定值。如果下一次判断结果为非预警状态,则后续仍然采用上一次成功判断为预警状态时所采用的检测值作为标定值。也就是说,预警线每被切割到一次,则预警线就会被切掉一部分,则预警线上的电阻大小就变化一次。在下一次进行判断是否预警状态时,采用上一次预警线被铣刀切到时所检测得到的检测值作为标定值。采用上述分板方法,能够实现高精度分板,并且能够避免废板的产生,节约生产成本。另外,该种分板方法,在进行切割预警时不需要将预警线连接到电源,能够保证电路板单板的安全性。The depaneling method provided in the embodiment of FIG. 29 can depanel the circuit board panel provided in the embodiment of FIG. 9 , and the pre-warning line is set to have a certain width, which can ensure that the pre-warning line is cut by the milling cutter but not cut by the milling cutter during the cutting process. cut off. By arranging an induction circuit outside the circuit board, after the induction circuit is energized, a certain induction current can be generated on the warning line. The current value in the initial state is detected as the initial value. When the milling cutter does not cut to the warning line, the warning line is intact, and the detection value of the current is basically the same as the initial value, which is a non-warning state. When the milling cutter cuts to the pre-warning line, since the pre-warning line is cut off by the milling cutter, the resistance of the pre-warning line is changed, and the induced current in the corresponding pre-warning circuit also changes. Before the milling cutter cuts to the warning line for the first time, the initial value of the current is used as the calibration value to compare with the detection value to determine whether it is in the warning state. When the milling cutter cuts the warning line for the first time, the initial value is also used as the calibration value. At this time, since the warning line is cut off part of its resistance changes, the current in the warning circuit also changes. At this time, the detection value of the current Different from the calibration value, it is judged as an early warning state. After it is judged as an early warning state for the first time, the relative position is adjusted to continue cutting the current auxiliary splicing structure. Then, when judging whether it is an early warning state next time, the detection value used for the first judging to be an early warning state is used as the calibration value. If the result of the next judgment is a non-warning state, the detection value used when the previous successful judgment is an early warning state is still used as the calibration value. That is to say, every time the warning line is cut once, a part of the warning line will be cut off, and the resistance size of the warning line will change once. When judging whether the warning state is the next time, the detection value detected when the warning line was cut by the milling cutter last time is used as the calibration value. By adopting the above-mentioned plate separation method, high-precision plate separation can be realized, and generation of waste plates can be avoided, thereby saving production costs. In addition, this method of dividing the board does not need to connect the warning line to the power supply when performing the cutting warning, which can ensure the safety of the single board of the circuit board.
本申请实施例还提供一种分板装置,能够采用上述图29实施例提供的分板方法进行分板。分板装置还包括辅助预警模块,辅助预警模块包括感应电路,感应电路用于通电后在分板过程中使预警电路上产生感应电流。其中,感应电路可以设置在分板工装上,或者感应电路也可以设置在铣刀附近。当感应电路设置在分板工装上时,则感应电路的位置固定,在分板切割过程中,预警线上由于感应电路通电而产生的感应电流仅受预警线电阻变化的影响。感应电路设置在铣刀附近时,随着铣刀靠近预警线,则感应电路距预警线的距离发生变化,感应电路与预警线之间距离变化,也会对预警线上由于感应电路通电而产生的感应电流的大小有一定影响,而在实际中可以采用补偿算法来消除这种因素对感应电流大小的影响。The embodiment of the present application further provides a plate-splitting device, which can use the plate-splitting method provided in the above-mentioned embodiment of FIG. 29 to perform the plate-splitting. The sub-board device further includes an auxiliary early-warning module, and the auxiliary early-warning module includes an induction circuit, and the induction circuit is used to generate an induction current on the pre-warning circuit during the sub-board process after power-on. Wherein, the induction circuit can be arranged on the sub-board tooling, or the induction circuit can also be arranged near the milling cutter. When the induction circuit is set on the sub-board tooling, the position of the induction circuit is fixed. During the cutting process of the sub-board, the induced current on the pre-warning line due to the power-on of the inductive circuit is only affected by the resistance change of the pre-warning line. When the induction circuit is set near the milling cutter, as the milling cutter approaches the warning line, the distance between the induction circuit and the warning line will change, and the distance between the induction circuit and the warning line will change, and the warning line will also be energized due to the induction circuit. The size of the induced current has a certain influence, and in practice, a compensation algorithm can be used to eliminate the influence of this factor on the size of the induced current.
图30为分板过程中分板装置以及预警电路的另一种电路图。图30中示出了辅助预警模块700以及辅助预警模块700中的感应电路710。图31为本申请实施例提供的分板装置的一种工作流程图。图30和图31实施例采用上述图29实施例提供的分板方法进行分板。FIG. 30 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. FIG. 30 shows the auxiliary early warning module 700 and the sensing circuit 710 in the auxiliary early warning module 700 . FIG. 31 is a working flow chart of the board separation device provided by the embodiment of the present application. The embodiments in FIG. 30 and FIG. 31 use the method for dividing the board provided in the embodiment in FIG. 29 to perform board separation.
同时参考图30和图31进行理解,在开始切割之前,将铣刀300的控制端通电、将感应电路710通电。预警线13所在电路为预警电路,其中,预警线可以不连接电源。监测模块800连接到预警线上,实现对预警电路电性能的检测。以通过检测预警线上的电流值判断是否为预警状态来进行说明。30 and 31 at the same time, before starting to cut, the control terminal of the milling cutter 300 is energized and the induction circuit 710 is energized. The circuit where the pre-warning line 13 is located is an early-warning circuit, wherein the pre-warning line may not be connected to the power supply. The monitoring module 800 is connected to the early warning line to realize the detection of the electrical performance of the early warning circuit. The description will be made by judging whether it is in an early warning state by detecting the current value on the warning line.
感应电路710通电后,则在预警线13上能够产生一定的感应电流。在切割之前,监测模块800检测预警电路的初始电流值以判断是否为初始状态,并将检测到的初始值发送给判断单元421。当检测到初始电流值时,则判断为初始状态,铣刀开始切割辅助拼接结构。当没有检测到初始电流值时,返回到感应电路通电的阶段。After the induction circuit 710 is powered on, a certain induction current can be generated on the warning wire 13 . Before cutting, the monitoring module 800 detects the initial current value of the early warning circuit to determine whether it is in the initial state, and sends the detected initial value to the judging unit 421 . When the initial current value is detected, it is determined as the initial state, and the milling cutter starts to cut the auxiliary splicing structure. When the initial current value is not detected, it returns to the stage where the induction circuit is energized.
在铣刀300对辅助拼接结构进行切割时,监测模块800同时检测预警电路上的电 流判断是否为预警状态。具体的,监测模块800检测预警电路上的电流得到检测值,然后将检测值发送给判断单元421进行判断。其中,在铣刀300第一次切割到预警线13之前,在判断是否为预警状态时,均是采用初始电流值作为标定值,由于预警线13还没有被铣刀切到过,预警电路中的电流仍然与初始电流值相等。在铣刀300第一次切割到预警线13时,由于预警线13被切割掉一部分,则预警电路中的电流发生变化,则判断单元421能够判断检测值与标定值不同,从而第一次判断为预警状态。在第一次判断为预警状态之后至铣刀300第二次切割到预警线13之前,在进行预警判断是均采用第一次判断为预警状态时所采用的检测值作为标定值。在第二次判断为预警状态之后至铣刀300第三次切割到预警线13之前,在进行预警判断是均采用第二次判断为预警状态时所采用的检测值作为标定值。依此类推直达完成切割。When the milling cutter 300 cuts the auxiliary splicing structure, the monitoring module 800 simultaneously detects the current on the warning circuit to determine whether it is in the warning state. Specifically, the monitoring module 800 detects the current on the early warning circuit to obtain a detection value, and then sends the detection value to the judgment unit 421 for judgment. Among them, before the milling cutter 300 cuts to the warning line 13 for the first time, when judging whether it is in the warning state, the initial current value is used as the calibration value. Since the warning line 13 has not been cut by the milling cutter, the warning circuit The current is still equal to the initial current value. When the milling cutter 300 cuts to the warning line 13 for the first time, since a part of the warning line 13 is cut off, the current in the warning circuit changes, and the judging unit 421 can judge that the detected value is different from the calibration value, so as to judge for the first time for the warning state. After the first judgment of the pre-warning state and before the milling cutter 300 cuts to the pre-warning line 13 for the second time, the detection value used when the pre-warning state is judged for the first time is used as the calibration value in the pre-warning judgment. After the second judgment of the pre-warning state and before the milling cutter 300 cuts the pre-warning line 13 for the third time, the detection value used when the pre-warning state is judged the second time is used as the calibration value in the pre-warning judgment. And so on until the cut is completed.
该实施方式能够实现高精度分板,并且能够避免废板的产生,节约生产成本。而且分板装置中的主控制系统、监测模块、辅助预警模块相互独立,系统耦合度低,能够可以降低系统出现故障概率,同时可以实现电路板单板不加外直流电源,保证电路板单板安全性。This embodiment can realize high-precision board separation, avoid the generation of waste boards, and save production costs. In addition, the main control system, monitoring module, and auxiliary early warning module in the sub-board device are independent of each other, and the system coupling is low, which can reduce the probability of system failure. safety.
在另一种实施例中,图32为分板过程中分板装置以及预警电路的另一种电路图。图32中示意预警线13具有一定宽度,电路板单板还包括连接导线77,预警线13和连接导线77首尾依次连接形成闭合走线。图32实施例与图30实施例的区别在于,监测模块800不与预警线13电连接。在监测模块800中设置感应模块,感应模块能够根据预警线上的感应电流产生相应的感应信号,通过感应信号的变化判断预警线的切割状态。对于分板装置的工作流程可以参考上述图31的说明,在此不再赘述。在该实施例中,切割时不需要将预警线连接到电源,监测模块也不需要连接到预警线,能够保证电路板单板的安全性。需要说明的是,该实施方式中,电路板外部设置的感应电路通电后,也可能会使得监测模块中的感应模块产生一应的感应信号,也即感应电路产生的磁场以及预警线产生的磁场会同时对感应模块产生影响,在实际中可以通过多场耦合信号的变化规律,来对检测信号进行运算处理后,最终判断预警线上电性能的变化。In another embodiment, FIG. 32 is another circuit diagram of the sub-board device and the early warning circuit in the sub-board process. 32 shows that the warning line 13 has a certain width, and the circuit board veneer also includes a connecting wire 77, and the warning wire 13 and the connecting wire 77 are connected end to end to form a closed wiring. The difference between the embodiment in FIG. 32 and the embodiment in FIG. 30 is that the monitoring module 800 is not electrically connected to the early warning line 13 . An induction module is set in the monitoring module 800, and the induction module can generate a corresponding induction signal according to the induction current on the warning wire, and judge the cutting state of the warning wire through the change of the induction signal. For the workflow of the sub-board device, reference may be made to the description of FIG. 31 , which will not be repeated here. In this embodiment, the pre-warning wire does not need to be connected to the power supply during cutting, nor does the monitoring module need to be connected to the pre-warning wire, which can ensure the safety of the circuit board. It should be noted that, in this embodiment, after the induction circuit provided outside the circuit board is energized, the induction module in the monitoring module may also generate a corresponding induction signal, that is, the magnetic field generated by the induction circuit and the magnetic field generated by the warning line. It will affect the induction module at the same time. In practice, the detection signal can be calculated and processed through the change law of the multi-field coupling signal, and the change of the power-on performance of the early warning line can be finally judged.
可选的,上述图22至图32实施例中,当根据检测值判断为预警状态时,可以手动调整铣刀与电路板单板的相对位置,比如手动将铣刀向电路板单板的外侧移动一定的距离,使得铣刀与预警线之间的距离变大。Optionally, in the above-mentioned embodiments of FIGS. 22 to 32 , when it is judged as an early warning state according to the detection value, the relative position of the milling cutter and the circuit board veneer can be manually adjusted, for example, manually moving the milling cutter to the outside of the circuit board veneer. Move a certain distance to make the distance between the milling cutter and the warning line larger.
可选的,通过系统的控制信号控制铣刀向电路板单板的外侧移动一定的距离,实现自动化控制分板切割过程,实现高精度分板,避免废板的产生,提高分板效率。具体的,调整切割位置,包括:根据位置调整信号调整铣刀与当前切割的辅助拼接结构的相对位置。Optionally, the milling cutter is controlled to move a certain distance to the outside of the circuit board veneer through the control signal of the system, so as to realize the automatic control of the sub-board cutting process, realize the high-precision sub-board, avoid the generation of waste boards, and improve the sub-board efficiency. Specifically, adjusting the cutting position includes: adjusting the relative position of the milling cutter and the auxiliary splicing structure currently being cut according to the position adjustment signal.
进一步的,图33为本申请实施例提供的分板方法的另一种流程图,图34为本申请实施例提供的分板装置中主控制系统的另一种框图。图33示出了根据检测值判断为预警状态之后的步骤,如图33所示,分板方法还包括:Further, FIG. 33 is another flowchart of the method for dividing a board provided by an embodiment of the present application, and FIG. 34 is another block diagram of a main control system in the dividing device provided by an embodiment of the present application. Figure 33 shows the steps after it is judged to be an early warning state according to the detected value. As shown in Figure 33, the sub-board method further includes:
步骤S801:在调整切割位置的同时,根据第一切割参数调整信号的控制降低切割速度和铣刀的转速。其中,第一切割参数信号包括切割速度的控制信号和铣刀转速的控制信号。通过铣刀转速的控制信号控制降低铣刀的转速。通过切割速度的控制信号 控制降低分板切割时的切割速度。在一种分板装置中,当分板移动模式为铣刀固定、载物台移动时,则切割速度的控制信号控制载物台移动、以降低分板切割时的切割速度。在另一种分板装置中,当分板移动模式为铣刀移动、载物台固定时,则切割速度的控制信号控制铣刀移动、以降低分板切割时的切割速度。在调整切割位置的同时,不需要将铣刀的控制端关闭,通过降低铣刀的转速和降低切割速度,能够保证在调整切割位置的时候,铣刀对辅助拼接结构的切割不会产生较大的偏差,从而能够保证分板精度。Step S801: While adjusting the cutting position, reduce the cutting speed and the rotation speed of the milling cutter according to the control of the first cutting parameter adjustment signal. Wherein, the first cutting parameter signal includes the control signal of the cutting speed and the control signal of the rotation speed of the milling cutter. The rotation speed of the milling cutter is controlled by the control signal of the milling cutter rotation speed. Through the control signal of the cutting speed, the cutting speed is controlled to reduce the cutting speed when cutting the plate. In a plate separation device, when the movement mode of the plate separation is that the milling cutter is fixed and the stage moves, the control signal of the cutting speed controls the movement of the stage to reduce the cutting speed when the plate is cut. In another plate dividing device, when the moving mode of the plate is milling cutter movement and the stage is fixed, the control signal of the cutting speed controls the movement of the milling cutter to reduce the cutting speed when the plate is cut. When adjusting the cutting position, it is not necessary to close the control end of the milling cutter. By reducing the rotation speed of the milling cutter and reducing the cutting speed, it can be ensured that when the cutting position is adjusted, the cutting of the auxiliary splicing structure by the milling cutter will not produce large deviation, so as to ensure the accuracy of the sub-board.
步骤S802:根据位置调整信号的控制调整增大铣刀距与当前切割的辅助拼接结构相邻的预警线的距离,其中,调整后距离变化量为预设值。在一种实施例中,预设值为0.05mm。其中,预设值可以参考正常切割时切割速度和铣刀的转速进行设置,保证调整位置后铣刀与预警线不接触。Step S802 : according to the control of the position adjustment signal, the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure currently being cut is adjusted and increased, wherein the adjusted distance change is a preset value. In one embodiment, the preset value is 0.05mm. Among them, the preset value can be set with reference to the cutting speed and the rotation speed of the milling cutter during normal cutting to ensure that the milling cutter does not contact the warning line after adjusting the position.
步骤S803:当距离变化量达到预设值后,根据第二切割参数调整信号的控制提高切割速度和铣刀转速,继续对当前切割的辅助拼接结构进行切割。在切割位置调整之后,提高切割速度和铣刀转速,恢复到正常的高切割速度和正常的铣刀转速进行切割,保证分板切割效率。Step S803 : when the distance variation reaches the preset value, the cutting speed and the milling cutter rotation speed are increased according to the control of the second cutting parameter adjustment signal, and the current cutting auxiliary splicing structure is continued to be cut. After the cutting position is adjusted, increase the cutting speed and the rotating speed of the milling cutter, and return to the normal high cutting speed and the normal rotating speed of the milling cutter for cutting, so as to ensure the cutting efficiency of the plate.
图34实施例提供的分板装置能够采用上述图33实施例提供的分板方法进行分板。如图34所示,切割控制单元422包括第一子单元4221和第二子单元4222。The board separation device provided in the embodiment of FIG. 34 can use the board separation method provided in the embodiment of FIG. 33 to perform board separation. As shown in FIG. 34 , the cutting control unit 422 includes a first subunit 4221 and a second subunit 4222 .
第一子单元4221,用于生成位置调整信号,位置调整信号具体用于控制调整增大铣刀距与当前切割的辅助拼接结构相邻的预警线的距离,其中,调整后距离变化量为预设值。The first subunit 4221 is used to generate a position adjustment signal, and the position adjustment signal is specifically used to control and adjust the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure of the current cutting, wherein the adjusted distance change is a predetermined amount. set value.
切割控制信号包括第一切割参数调整信号和第二切割参数调整信号。The cutting control signal includes a first cutting parameter adjustment signal and a second cutting parameter adjustment signal.
第二子单元4222,还用于在调整切割位置时,生成第一切割参数调整信号,第一切割参数控制信号用于控制降低切割速度和铣刀的转速。还用于在当距离变化量达到预设值后,生成第二切割参数调整信号,第二切割参数调整信号用于控制提高切割速度和铣刀转速,继续对当前切割的辅助拼接结构进行切割。The second subunit 4222 is further configured to generate a first cutting parameter adjustment signal when adjusting the cutting position, and the first cutting parameter control signal is used to control the reduction of the cutting speed and the rotational speed of the milling cutter. It is also used to generate a second cutting parameter adjustment signal after the distance change reaches a preset value, and the second cutting parameter adjustment signal is used to control the increase of the cutting speed and the rotation speed of the milling cutter, and continue to cut the auxiliary splicing structure currently being cut.
具体的,第一切割参数信号包括切割速度的控制信号和铣刀转速的控制信号。通过铣刀转速的控制信号控制降低铣刀的转速。通过切割速度的控制信号控制降低分板切割时的切割速度。在一种分板装置中,分板移动模式为铣刀固定、载物台移动,则切割速度的控制信号控制载物台移动、以降低分板切割时的切割速度。在另一种分板装置中,分板移动模式为铣刀移动、载物台固定,则切割速度的控制信号控制铣刀移动、以降低分板切割时的切割速度。Specifically, the first cutting parameter signal includes a control signal of the cutting speed and a control signal of the rotation speed of the milling cutter. The rotation speed of the milling cutter is controlled by the control signal of the milling cutter rotation speed. The cutting speed is controlled to reduce the cutting speed when cutting the plate by the control signal of the cutting speed. In a plate separation device, the movement mode of the plate separation is that the milling cutter is fixed and the stage moves, and the control signal of the cutting speed controls the movement of the stage to reduce the cutting speed during the cutting of the plate. In another plate dividing device, the moving mode of the plate is that the milling cutter moves and the stage is fixed, and the control signal of the cutting speed controls the movement of the milling cutter to reduce the cutting speed when cutting the plate.
同样的,第二切割参数信号包括切割速度的控制信号和铣刀转速的控制信号。通过铣刀转速的控制信号控制提高铣刀的转速。通过切割速度的控制信号控制提高分板切割时的切割速度。在分板移动模式为铣刀固定、载物台移动的分板装置中,则切割速度的控制信号控制载物台移动、以提高分板切割时的切割速度。在分板移动模式为铣刀移动、载物台固定的分板装置中,则切割速度的控制信号控制铣刀移动、以提高分板切割时的切割速度。Likewise, the second cutting parameter signal includes a control signal of the cutting speed and a control signal of the rotation speed of the milling cutter. The rotation speed of the milling cutter is increased through the control signal of the milling cutter rotation speed. Through the control signal of the cutting speed, the cutting speed is improved when the cutting board is cut. In the plate-partitioning device in which the milling cutter is fixed and the stage is moved in the plate-parting movement mode, the control signal of the cutting speed controls the movement of the stage to improve the cutting speed during plate-parting cutting. In the plate-partitioning device whose plate-parting movement mode is the milling cutter moving and the stage fixed, the control signal of the cutting speed controls the milling cutter to move, so as to improve the cutting speed during plate-parting cutting.
该实施方式在调整切割位置的同时降低切割速度和铣刀转速,以防止发生不可控的切割导致预警线为切断丧失预警功能。In this embodiment, the cutting speed and the rotating speed of the milling cutter are reduced while the cutting position is adjusted, so as to prevent the occurrence of uncontrollable cutting and cause the warning line to lose the warning function for cutting.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention.

Claims (26)

  1. 一种电路板拼板,其特征在于,所述电路板拼板包括:辅助拼接结构和相互拼接的N个电路板单板,N为正整数,且N≥2,其中,至少部分所述辅助拼接结构用于连接相邻的两个所述电路板单板;A circuit board assembly, characterized in that the circuit board assembly includes: an auxiliary splicing structure and N circuit boards spliced to each other, N is a positive integer, and N≥2, wherein at least part of the auxiliary The splicing structure is used to connect two adjacent circuit boards;
    所述电路板单板包括功能走线和待切割外形边,所述辅助拼接结构与所述待切割外形边相连接,所述功能走线与所述待切割外形边相邻;其中,The circuit board veneer includes a functional wiring and an outline edge to be cut, the auxiliary splicing structure is connected to the outline edge to be cut, and the functional wiring is adjacent to the outline edge to be cut; wherein,
    所述电路板单板包括至少一条预警线,所述至少一条预警线的延伸方向与所述待切割外形边的延伸方向相同;The circuit board veneer includes at least one warning line, and the extending direction of the at least one warning line is the same as the extending direction of the outline edge to be cut;
    所述至少一条预警线距所述待切割外形边的距离为d1,所述功能走线距所述待切割外形边的距离为d2,d1≤d2。The distance between the at least one warning line and the edge of the shape to be cut is d1, and the distance between the functional wiring and the edge of the shape to be cut is d2, where d1≤d2.
  2. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述待切割外形边的延伸方向为第一方向,所述待切割外形边的长度为L1,所述功能走线在所述第一方向的长度为L2,L2≥L1;其中,所述预警线在所述第一方向的长度为L3,L3>L1。The extension direction of the edge of the shape to be cut is the first direction, the length of the edge of the shape to be cut is L1, the length of the functional wiring in the first direction is L2, L2≥L1; wherein, the warning The length of the line in the first direction is L3, and L3>L1.
  3. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述待切割外形边的延伸方向为第一方向,所述待切割外形边的长度为L1,所述功能走线在所述第一方向的长度为L2,L2<L1;其中,The extension direction of the outline edge to be cut is the first direction, the length of the outline edge to be cut is L1, the length of the functional wiring in the first direction is L2, L2<L1; wherein,
    所述预警线在所述第一方向的长度为L3,L3>L2。The length of the early warning line in the first direction is L3, and L3>L2.
  4. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述预警线位于所述功能走线的靠近所述待切割外形边的一侧。The warning line is located on the side of the functional wiring that is close to the edge of the shape to be cut.
  5. 根据权利要求4所述的电路板拼板,其特征在于,0.02mm≤d2-d1≤0.5mm。The circuit board panel according to claim 4, wherein 0.02mm≤d2-d1≤0.5mm.
  6. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述预警线的宽度为D,其中,D≥0.02mm。The width of the warning line is D, wherein D≥0.02mm.
  7. 根据权利要求6所述的电路板拼板,其特征在于,D≤1mm。The circuit board panel according to claim 6, wherein D≤1mm.
  8. 根据权利要求4所述的电路板拼板,其特征在于,The circuit board panel according to claim 4, wherein,
    所述电路板单板包括第一绝缘层和第二绝缘层,所述预警线和所述功能走线均位于所述第一绝缘层之上,且所述第二绝缘层覆盖所述预警线和所述功能走线。The circuit board veneer includes a first insulating layer and a second insulating layer, the warning wire and the functional wiring are both located on the first insulating layer, and the second insulating layer covers the warning wire and the function trace.
  9. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述功能走线和所述预警线之间间隔有至少一个绝缘层。At least one insulating layer is spaced between the functional wiring and the warning line.
  10. 根据权利要求9所述的电路板拼板,其特征在于,The circuit board panel according to claim 9, wherein,
    一条所述功能走线对应至少两条所述预警线,在所述电路板单板的厚度方向上,一条所述预警线、所述功能走线、另一条所述预警线堆叠排列。One of the functional traces corresponds to at least two of the pre-warning traces, and in the thickness direction of the circuit board, one of the pre-warning traces, the functional trace, and the other pre-warning trace are stacked and arranged.
  11. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述电路板单板包括预警端口,所述预警线的至少一端与所述预警端口电连接。The circuit board single board includes an early warning port, and at least one end of the early warning line is electrically connected to the early warning port.
  12. 根据权利要求1所述的电路板拼板,其特征在于,所述预警线为电感线圈。The circuit board panel according to claim 1, wherein the early warning line is an inductance coil.
  13. 根据权利要求1所述的电路板拼板,其特征在于,所述电路板单板还包括连接导线,The circuit board assembly according to claim 1, wherein the circuit board veneer further comprises connecting wires,
    所述预警线和所述连接导线首尾依次连接形成闭合走线。The pre-warning wire and the connecting wire are connected end to end to form a closed wiring.
  14. 根据权利要求1所述的电路板拼板,其特征在于,The circuit board panel according to claim 1, wherein,
    所述电路板拼板包括至少一条工艺边,部分所述辅助拼接结构用于连接所述工艺 边和与其相邻的所述电路板单板。The circuit board assembly includes at least one process edge, and part of the auxiliary splicing structure is used to connect the process edge and the adjacent circuit board veneer.
  15. 一种分板方法,用于对电路板拼板进行分板,所述电路板拼板包括:辅助拼接结构和相互拼接的N个电路板单板,N为正整数,且N≥2,其中,至少部分所述辅助拼接结构用于连接相邻的两个所述电路板单板;所述电路板单板包括功能走线和待切割外形边,所述辅助拼接结构与所述待切割外形边相连接,所述功能走线与所述待切割外形边相邻;其中,所述电路板单板包括至少一条预警线,所述至少一条预警线的延伸方向与所述待切割外形边的延伸方向相同;所述至少一条预警线距所述待切割外形边的距离为d1,所述功能走线距所述待切割外形边的距离为d2,d1≤d2;其特征在于,所述分板方法包括:A method for dividing a board, which is used for dividing a circuit board assembly, the circuit board assembly comprising: an auxiliary splicing structure and N circuit boards spliced to each other, N is a positive integer, and N≥2, wherein , at least a part of the auxiliary splicing structure is used to connect two adjacent circuit boards; the circuit board veneer includes functional wiring and an outline edge to be cut, and the auxiliary splicing structure is connected to the outline to be cut. Edges are connected, and the functional wiring is adjacent to the edge of the shape to be cut; wherein, the circuit board veneer includes at least one warning line, and the extension direction of the at least one warning line is the same as the edge of the shape to be cut. The extension directions are the same; the distance between the at least one warning line and the edge of the shape to be cut is d1, and the distance between the functional wiring and the edge of the shape to be cut is d2, and d1≤d2; Plate methods include:
    对与所述电路板单板连接的一个所述辅助拼接结构进行切割,同时检测预警电路的电性能得到检测值,其中,所述预警线位于所述预警电路中;Cutting one of the auxiliary splicing structures connected to the single board of the circuit board, and simultaneously detecting the electrical performance of the early warning circuit to obtain a detection value, wherein the early warning line is located in the early warning circuit;
    根据所述检测值确定切割状态为预警状态,调整对当前切割的辅助拼接结构的切割方式。According to the detection value, it is determined that the cutting state is an early warning state, and the cutting mode of the auxiliary splicing structure of the current cutting is adjusted.
  16. 根据权利要求15所述的分板方法,其特征在于,根据所述检测值确定切割状态为预警状态,包括:The method according to claim 15, wherein determining that the cutting state is an early warning state according to the detected value, comprising:
    将所述检测值与标定值进行比较,所述标定值为确定为预警状态的检测阈值;comparing the detected value with a calibration value, the calibration value being a detection threshold determined as an early warning state;
    当所述检测值与所述标定值不同时,确定为预警状态。When the detected value is different from the calibration value, it is determined as an early warning state.
  17. 根据权利要求16所述的分板方法,其特征在于,The method of claim 16, wherein,
    在所述预警状态时所述预警线被切断;The warning line is cut off in the warning state;
    所述调整对当前切割的辅助拼接结构的切割方式,包括:控制铣刀停止对当前切割的辅助拼接结构的切割。The adjusting the cutting mode of the auxiliary splicing structure of the current cutting includes: controlling the milling cutter to stop cutting the auxiliary splicing structure of the current cutting.
  18. 一种分板装置,其特征在于,应用于对电路板拼板进行分板,所述分板装置包括:分板工装、载物台、铣刀、监测模块和主控制系统;其中,A depaneling device is characterized in that, it is applied to depaneling a circuit board assembly, and the depaneling device comprises: a depaneling tool, a loading table, a milling cutter, a monitoring module and a main control system; wherein,
    所述分板工装,用于固定所述电路板拼板;The sub-board tooling is used for fixing the circuit board assembly;
    所述载物台,用于承载所述分板工装;the object stage is used for carrying the sub-board tool;
    所述铣刀,所述铣刀用于对与所述电路板单板连接的所述辅助拼接结构进行切割;the milling cutter, which is used for cutting the auxiliary splicing structure connected with the circuit board veneer;
    主控制系统所述监测模块,所述监测模块用于在分板时检测所述预警电路的电性能得到检测值,并将所述检测值发送给所述主控制系统,其中,所述电路板拼板中的预警线位于所述预警电路中;The monitoring module of the main control system, the monitoring module is used to detect the electrical performance of the early warning circuit to obtain a detection value during sub-board, and send the detection value to the main control system, wherein the circuit board The pre-warning line in the puzzle is located in the pre-warning circuit;
    所述主控制系统包括:判断单元和切割控制单元;其中,The main control system includes: a judgment unit and a cutting control unit; wherein,
    所述判断单元,用于接收所述检测值,根据所述检测值确定切割状态为预警状态时,发送调整指令给所述切割控制单元;The judging unit is configured to receive the detection value, and when it is determined that the cutting state is an early warning state according to the detection value, send an adjustment instruction to the cutting control unit;
    所述切割控制单元,用于响应于所述调整指令,调整对当前切割的辅助拼接结构的切割方式。The cutting control unit is configured to adjust the cutting mode of the auxiliary splicing structure currently being cut in response to the adjustment instruction.
  19. 根据权利要求18所述的分板装置,其特征在于,The plate dividing device according to claim 18, wherein,
    所述判断单元,用于将所述检测值与标定值进行比较,所述标定值为确定为预警状态的检测阈值,当所述检测值与所述标定值不同时,确定为预警状态。The judging unit is configured to compare the detection value with a calibration value, the calibration value is a detection threshold value determined as an early warning state, and when the detection value is different from the calibration value, it is determined as an early warning state.
  20. 根据权利要求19所述的分板装置,其特征在于,The plate dividing device according to claim 19, wherein,
    在所述预警状态时所述预警线被切断;The warning line is cut off in the warning state;
    所述切割控制单元,还用于响应于所述调整指令,控制铣刀停止对当前切割的辅助拼接结构的切割。The cutting control unit is further configured to, in response to the adjustment instruction, control the milling cutter to stop cutting the auxiliary splice structure currently being cut.
  21. 根据权利要求19所述的分板装置,其特征在于,所述预警线的宽度为D,D≥0.02mm;The plate separating device according to claim 19, wherein the width of the warning line is D, and D≥0.02mm;
    在所述预警状态时所述预警线被铣刀切到但未被切断;In the pre-warning state, the pre-warning line is cut by the milling cutter but not cut off;
    所述切割控制单元,还用于响应于所述调整指令,在调整切割位置后控制继续对当前切割的辅助拼接结构进行切割。The cutting control unit is further configured to, in response to the adjustment instruction, control to continue cutting the currently cut auxiliary splicing structure after adjusting the cutting position.
  22. 根据权利要求19所述的分板装置,其特征在于,The plate dividing device according to claim 19, wherein,
    所述监测模块还用于在对所述辅助拼接结构进行切割之前,根据所述预警电路的电性能得到初始值,并将所述初始值发送给所述判断单元;The monitoring module is further configured to obtain an initial value according to the electrical performance of the early warning circuit before cutting the auxiliary splicing structure, and send the initial value to the judgment unit;
    所述判断单元,用于在确定为预警状态时,采用所述初始值作为所述标定值。The judging unit is configured to use the initial value as the calibration value when it is determined to be an early warning state.
  23. 根据权利要求22所述的分板装置,其特征在于,The plate dividing device according to claim 22, wherein,
    所述判断单元,还用于在第一次确定切割状态为预警状态时,采用所述初始值作为所述标定值;还用于在第一次确定为预警状态之后再确定切割状态为预警状态时,采用过程值作为所述标定值,其中,所述过程值为上一次将所述预警线的切割状态确定为预警状态时所采用的检测值。The judging unit is also used to use the initial value as the calibration value when the cutting state is determined to be an early warning state for the first time; it is also used to determine that the cutting state is an early warning state after it is determined to be an early warning state for the first time. , the process value is used as the calibration value, wherein the process value is the detection value used when the cutting state of the warning line was determined as the warning state last time.
  24. 根据权利要求21所述的分板装置,其特征在于,The plate dividing device according to claim 21, wherein,
    所述切割控制单元包括第一子单元和第二子单元;The cutting control unit includes a first subunit and a second subunit;
    所述第一子单元,用于响应于所述调整指令,生成位置调整信号,所述位置调整信号用于控制调整铣刀与当前切割的辅助拼接结构的相对位置;The first subunit is used to generate a position adjustment signal in response to the adjustment instruction, and the position adjustment signal is used to control and adjust the relative position of the milling cutter and the auxiliary splicing structure currently being cut;
    所述第二子单元,用于在调整相对位置后,生成切割控制信号,所述切割控制信号用于控制继续对当前切割的辅助拼接结构进行切割。The second subunit is used to generate a cutting control signal after adjusting the relative position, and the cutting control signal is used to control to continue cutting the currently cut auxiliary splicing structure.
  25. 根据权利要求24所述的分板装置,其特征在于,The plate dividing device according to claim 24, wherein,
    所述位置调整信号具体用于控制调整增大铣刀距与当前切割的辅助拼接结构相邻的所述预警线的距离,其中,调整后距离变化量为预设值;The position adjustment signal is specifically used to control and adjust the distance between the milling cutter and the warning line adjacent to the auxiliary splicing structure currently being cut, wherein the adjusted distance change is a preset value;
    所述切割控制信号包括第一切割参数调整信号和第二切割参数调整信号;The cutting control signal includes a first cutting parameter adjustment signal and a second cutting parameter adjustment signal;
    所述第二子单元,还用于在调整切割位置时,生成所述第一切割参数调整信号,所述第一切割参数控制信号用于控制降低切割速度和铣刀的转速;还用于在当距离变化量达到所述预设值后,生成所述第二切割参数调整信号,所述第二切割参数调整信号用于控制提高切割速度和铣刀转速,继续对当前切割的辅助拼接结构进行切割。The second subunit is also used to generate the first cutting parameter adjustment signal when adjusting the cutting position, and the first cutting parameter control signal is used to control the reduction of the cutting speed and the rotational speed of the milling cutter; When the distance change reaches the preset value, the second cutting parameter adjustment signal is generated, and the second cutting parameter adjustment signal is used to control the increase of the cutting speed and the rotation speed of the milling cutter, and continue to perform the auxiliary splicing structure for the current cutting. cut.
  26. 根据权利要求18所述的分板装置,其特征在于,The plate dividing device according to claim 18, wherein,
    所述分板装置还包括辅助预警模块,所述辅助预警模块包括感应电路,所述感应电路用于通电后在分板过程中使所述预警电路上产生感应电流。The depaneling device further includes an auxiliary pre-warning module, and the auxiliary pre-warning module includes an induction circuit, and the induction circuit is used to generate an inductive current on the pre-warning circuit during the depaneling process after power-on.
PCT/CN2021/115276 2020-09-29 2021-08-30 Panelized circuit board, depanelization method, and depanelization device WO2022068495A1 (en)

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