WO2022068122A1 - Light emitting assembly having circuit board-supported led filament, and led filament lamp - Google Patents

Light emitting assembly having circuit board-supported led filament, and led filament lamp Download PDF

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Publication number
WO2022068122A1
WO2022068122A1 PCT/CN2021/072371 CN2021072371W WO2022068122A1 WO 2022068122 A1 WO2022068122 A1 WO 2022068122A1 CN 2021072371 W CN2021072371 W CN 2021072371W WO 2022068122 A1 WO2022068122 A1 WO 2022068122A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
led filament
contact end
base
support
Prior art date
Application number
PCT/CN2021/072371
Other languages
French (fr)
Chinese (zh)
Inventor
刘银
李中胜
Original Assignee
深圳市裕富照明有限公司
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Publication of WO2022068122A1 publication Critical patent/WO2022068122A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to the field of lighting, in particular to a circuit board supporting LED filament light-emitting assembly and an LED filament lamp.
  • LED lamps have high lighting efficiency and long service life. They can usually be used continuously for 100,000 hours, which is 100 times longer than the service life of ordinary incandescent light bulbs.
  • LED lamps have high lighting efficiency and long service life. They can usually be used continuously for 100,000 hours, which is 100 times longer than the service life of ordinary incandescent light bulbs.
  • various countries and governments have successively issued policies and standards to gradually replace incandescent lamps with high energy consumption and heat dissipation.
  • light-emitting diodes generate low heat during the light-emitting process. Therefore, light bulbs manufactured by light-emitting diodes have gradually become the mainstay of the lighting industry and have very broad application prospects.
  • the filament and the power supply are connected by metal wires, the metal wires are sintered in the glass stem, and the filament is welded on the metal wires to realize the lighting function.
  • the glass core column can be used for sintering metal wires, and on the other hand, the end of the glass core column is provided with an opening, and an inert gas is injected through the glass core column.
  • a circuit board supports an LED filament light-emitting assembly, comprising an LED filament; a circuit board, the circuit board supports the LED filament, one end of the circuit board is a fixed end, and the fixed end is used to fix the circuit board, so
  • the other end of the circuit board includes a support member, the support member extends along the long axis direction of the circuit board, an electrode and a notch are arranged on the support member, the electrode is arranged at the end of the notch, and the LED A filament connects the electrodes.
  • a contact end is arranged on the support, the contact end is arranged along the long axis direction of the support, the contact end is arranged at the end of the notch, and the electrode is arranged on the contact end , the LED filament is arranged at the notch.
  • the number of the support members includes a plurality, the long sides of the plurality of support members are parallel to the long axis of the circuit board, and the short sides of the plurality of support members are parallel to the long axis direction of the circuit board intersect.
  • the notch is arranged along one long side of the support member, and the long sides of the plurality of support members without the notch are abutted against each other.
  • the notch is disposed along one long side of the support member, and the long sides of the plurality of support members on which the notch is formed are in contact with each other.
  • the contact end includes a first contact end and a second contact end, the first contact end is disposed close to the fixed end, the second contact end is disposed away from the fixed end, and the electrode is disposed at the fixed end. on the first contact end and/or the second contact end.
  • first contact end and the second contact end have different heights.
  • the height of the first contact end is higher than the height of the second contact end.
  • the circuit board provided by the present application supports the LED filament light-emitting assembly, the LED filament is directly connected to the circuit board, one end of the circuit board is fixed, the other end is provided with a support, the support is provided with electrodes and a gap, and the gap is used to provide the installation position of the LED filament, At the same time, an electrode is arranged at the end of the gap, and the LED filament is connected with the electrode, and the circuit of the LED filament is directly connected through the circuit board, so that the LED filament emits light.
  • the LED filament with this structure replaces the traditional glass stem sintering process while ensuring the lighting effect, the structure is simpler, and the cost is more economical.
  • an LED filament lamp which includes the above-mentioned circuit board supporting LED filament lighting assembly, and also includes a base and a housing, the base is connected to the housing, and the circuit board supports the LED filament to emit light
  • An assembly is disposed in the base and the housing, and the circuit board is connected to the base.
  • bracket also includes a bracket, the constituent material of the bracket includes insulating material, the fixed end is connected to the bracket, and the bracket is connected to the base.
  • the base is connected with the housing to form the exterior of the lamp, and the light-emitting component including the circuit board supporting the LED filament is installed therein.
  • the LED filament lamp realized by this solution replaces the problem that the traditional lamp needs to be provided with a glass lamp post, does not need to be filled with inert gas, simplifies the assembly process, and reduces the product cost.
  • the technical solution provided by the present application has the characteristics of simple structure, convenient installation and low cost, and is more convenient for market promotion and application.
  • FIG. 1 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the first embodiment of the application;
  • FIG. 2 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the second embodiment of the application;
  • FIG. 3 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the third embodiment of the application;
  • FIG. 4 is a perspective view of the circuit board supporting the LED filament of the LED filament light-emitting assembly according to the first embodiment of the application;
  • FIG. 5 is a front view of the LED filament lamp according to the first embodiment of the application.
  • FIG. 6 is a perspective view of the LED filament lamp according to the first embodiment of the application.
  • FIG. 7 is a perspective view of the housing of the LED filament lamp according to the first embodiment of the application.
  • FIG. 8 is a perspective view of the base of the LED filament lamp according to the first embodiment of the application.
  • FIG. 9 is a perspective view of the bracket of the LED filament lamp according to the first embodiment of the application.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • a first feature "on” or “under” a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • FIG. 1 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the first embodiment of the present application.
  • the long axis direction of the circuit board 1 provided by the present application is the A-A direction shown in FIG. 1 .
  • One end includes a fixed end 13, and the other end includes a support 11, wherein the fixed end 13 is used to install the circuit board 1, and at the same time provides the installation position of the components on the circuit board 1.
  • the specific connection method of the components such as the power supply 12 and the fixed end 13 will be described in detail later.
  • the support member 11 is arranged along the A-A direction, and electrodes (not shown) are arranged thereon, and the LED filament is connected through the electrodes, so as to realize functions such as lighting.
  • the support member 11 is arranged in a strip shape, and its long side is along the A-A direction, and its short side intersects with the long axis direction A-A of the circuit board 1 , preferably, the short side is perpendicular to the long axis direction A-A.
  • Contact ends 112 and 113 are arranged along the A-A direction, a notch 111 is arranged between the contact end 112 and the contact end 113, the notch 111 is arranged along one long side of the support 11, the electrodes are arranged on the contact ends 112 and/or 113, the LED The filament is arranged at the notch 111 and connects the contact ends 112 and 113 .
  • one end of the circuit board 1 includes four support members 11 , and the long sides of the four support members 11 without the notches 111 intersect.
  • the four support members 11 meet at the long axis A-A of the circuit board 1 .
  • the contact end 112 is disposed close to the fixed end 13, and the contact end 113 is disposed far from the fixed end 13.
  • the contact end 112 and the contact end 113 have different heights, so that the LED filament can present multiple layouts in the lamp, and different effects can be presented after the light is emitted.
  • the circuit board 1 After the circuit board 1 is connected to the LED filament, when the height of the contact end 112 is greater than the height of the contact end 113, after the two ends of the LED filament are connected, the end close to the fixed end 13 spreads to the outside; otherwise, the height of the fixed end 112 is less than When the height of the fixed end 113 is set, after the two ends of the LED filament are connected, one end away from the fixed end 13 spreads to the outside. Through the diffusion in different directions, the LED filament can obtain different lighting effects.
  • the circuit board 1 described above is provided with four notches 111 in the circumferential direction, and the two ends of the notches 111 have different heights. This structure is only for assembling and matching with the four LED filaments. It does not mean that the number of notches 111 on the circuit board 1 is limited to four, nor does it mean that the four support members 11 must be arranged symmetrically as shown in FIG. The technical requirements of the application are also permitted by this application.
  • the support member 11 shown in the first embodiment is only a preferred embodiment, and other forms of connection, such as the intersection of the short side and the long axis A-A, can also meet this requirement. Apply for the technical solutions offered.
  • the contact ends 112 and 113 are used to connect the LED filament, and the same height can also meet the implementation requirements of the present application. Therefore, the structure and shape of the contact ends 112 and 113 are not limited to those shown in FIG. 1 . Those skilled in the art Supporting members 11 with different combinations can be designed according to actual needs.
  • FIG. 2 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the second embodiment of the present application.
  • a support 11 is provided in the second embodiment, and the circuit board 1 is provided along the long axis A-A direction with a The support plate 14, the support member 11 is arranged on the support plate 14, the support member 11 is provided with a contact end 112 and a contact end 113, and a gap 111 is provided between the contact end 112 and the contact end 113.
  • the circuit board 1 shown in the second embodiment can be matched with one LED filament. It should be noted that the orientation of the support member 11 is not limited to the direction shown in FIG. 14. The joint is rotated at any angle for the axis.
  • FIG. 3 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the third embodiment of the present application.
  • the support 11 is in the shape of a flat plate, and is opened in the support 11
  • the gap 111 meanwhile, the contact end 112 and the contact end 113 are respectively set along the two ends of the gap 111, the electrodes are respectively arranged at the contact end 112 and the contact end 113, and the LED filament is installed at the gap 111 and connected to the contact ends 112 and 113 .
  • the technical solution shown in the third embodiment is easier to process and manufacture, and it is convenient to reduce the cost.
  • other features of the contact ends 112 and 113 reference may be made to the previous description, which will not be described here.
  • Embodiment 4 of the technical solution of the present application is provided, and Embodiment 4 is conceived on the basis of Embodiment 2 and Embodiment 3, that is, Embodiment 4 includes two support members 11, and each support member 11 is along the long side.
  • a notch 111 is provided in the direction, the ends of the notch 111 are provided with contact ends 112 and 113 , and the long sides of the notch 111 of the two support members 11 intersect together, forming a structure similar to that shown in FIG. 3 .
  • the circuit board 1 obtained in this way can connect two LED filaments at the same time, and the two LED filaments are arranged in parallel.
  • the electrodes are used to connect the circuit of the LED filament.
  • the electrodes include a positive electrode and a negative electrode, and the two electrodes are respectively arranged on the contact ends 112 and 113, that is, the contact ends 112 and 113 can serve as the LED filament.
  • the structural support part of the LED filament can also act as the power connection part of the LED filament.
  • two electrodes are disposed on the contact end 112 or the contact end 113 at the same time, that is, one contact end is used to provide the electrical connection part of the LED filament, and the other contact end acts as its structural support member.
  • the LED filament 2 is fixed on a glass substrate by a plurality of chips in series, and is then molded and packaged.
  • the LED filaments provided in the present application usually use four LED filaments 2, two in series and two in parallel to design a luminous flux of 330-360lm, to replace a 40W incandescent bulb.
  • the LED filament 2 is packaged in series with 28 0.02W 1016 LED chips on a glass substrate with a length of 38mm and a diameter of 1.5mm, and then is realized by applying a mold top fluorescent glue.
  • the LED filaments 2 are connected with the four notches 111 on the support member 11 in one-to-one correspondence.
  • a plurality of LED filaments 2 are circumferentially arranged on the support member 11 to form an umbrella-shaped structure.
  • the central axis of the umbrella-shaped structure and the central axis of the support member 11 overlap in the direction.
  • the LED filament 2 can be combined in various ways to achieve lighting while meeting people's aesthetic needs; at the same time, the LED filament 2 can be designed with suitable structures according to different styles to further improve market competitiveness. Technicians can make optimal designs according to actual needs.
  • the circuit board provided by the present application supports the LED filament light-emitting assembly, the LED filament is directly connected to the circuit board, one end of the circuit board is fixed, the other end is provided with a support, the support is provided with electrodes and a gap, and the gap is used to provide the installation position of the LED filament, At the same time, an electrode is arranged at the end of the gap, and the LED filament is connected with the electrode, and the circuit of the LED filament is directly connected through the circuit board, so that the LED filament emits light.
  • the LED filament with this structure replaces the traditional glass stem sintering process while ensuring the lighting effect, the structure is simpler, and the cost is more economical.
  • FIG. 5 shows the front view of the LED filament lamp according to the first embodiment of the present application
  • FIG. 6 shows the perspective view of the LED filament lamp according to the first embodiment of the present application.
  • Filament lamps including a circuit board supporting LED filament lighting assembly (not identified), a housing 3, a base 4 and a bracket 5, wherein the circuit board supporting LED filament lighting assembly includes a circuit board 1 and an LED filament 2, and the LED filament 2 is connected to the On the circuit board 1 and fixed on the base 4 through the bracket 5, at the same time, in order to facilitate the transmission of light, the housing 3 is preferably a glass body, the glass body 3 is connected to the base 4, and the light emitted by the LED filament 2 passes through the glass body 3 projected out to form a light source.
  • the light source formed by the LED lamp is more environmentally friendly, and is closer to the sunlight, and the lighting effect is better.
  • the glass body 3 can be set in different shapes to meet the aesthetic needs of consumers, and at the same time, it can replace conventional incandescent lamps, conform to the daily habits of consumers, and has better market promotion value. It should be noted that the connection between the glass body 3 and the base 4 is in a non-sealed state, so in the LED filament lamp provided by the present invention, it is not necessary to inject inert gas into the glass body 3, and the LED filament 2 can be used to realize the lighting function, which simplifies the The processing technology is improved, and the production cost is reduced.
  • the LED filament lamp provided by the present application, preferably, four LED filaments 2 are selected, and the LED filaments 2 are connected to the ends of the circuit board 1 and evenly distributed on the circuit board 1 in a circumferential direction, so that they can be distributed in a 360-degree distribution on the circuit board 1. into the glass body 3 and emit light.
  • the LED filaments 2 provided in this application are in the shape of columns, and the central axis direction of which intersects with the central axis direction of the circuit board 1 or the glass body 3 .
  • the four LED filaments 2 are distributed circumferentially.
  • the center line of the LED filaments overlaps with the center axis of the glass body 3 , and the four LED filaments 2 are distributed in an umbrella shape, and the area of one end surface close to the base 4 is larger than the area of the end surface away from the base 4 .
  • the above arrangement is only a preferred embodiment of the present application, and the number of LED filaments 2 is not limited to the four provided in the present application.
  • Other numbers and structures of LED filaments 2, such as three LED filaments 2 are connected in a triangular manner, which can also meet the technical solutions provided in this application, and those skilled in the art can design lamps of different styles according to actual needs.
  • the connection method includes but not limited to welding, then install the circuit board 1 on the bracket 5, and fix the circuit board 1 on the base 4 through the bracket 5 , and finally put into the glass body 3, preferably, the glass body 3 is a light bulb.
  • the glass body 3 is a light bulb.
  • a ventilation hole is provided at the connection between the glass body 3 and the base 4, and the interior of the glass body 3 is connected to the external environment through the ventilation hole.
  • the ventilation holes exchange heat with the outside world, thereby extending the life of the lamp. It should be noted that the purpose of setting the ventilation holes is that the heat generated by the long-term use of the LED filament lamps can be diffused through the ventilation holes in time, and the structure and size of the ventilation holes have no special requirements, so no further details are required here. Limitation, those skilled in the art can design appropriate ventilation holes according to actual needs.
  • FIG. 7 shows a perspective view of the housing of the LED filament lamp according to the first embodiment of the present application.
  • One end of the glass body 3 is provided with an interface 31, and the interface 31 is connected to the base 4.
  • the connection method of the seat 4 includes, but is not limited to, screw connection, snap connection, etc., and the LED filament 2 is arranged in this space.
  • the structure, shape, color, etc. of the glass body 3 are not limited to those shown in FIG. 7 , and the skilled person can design a suitable glass body 3 according to actual needs.
  • the base 4 is a metal structure, and the outer surface is set with helical patterns. Turn on the light circuit.
  • One end of the base 4 is provided with an interface 41 , and the glass body 3 and the base 4 are combined by connecting the interface 31 on the glass body 3 to the interface 41 on the base 4 .
  • FIG. 9 shows a perspective view of the bracket of the LED filament lamp according to the first embodiment of the present application.
  • the outer contour 53 of the bracket 5 is clamped at the interface 41 of the base 4, and the circuit board 1 is fixed by the cooperation of the two. Therefore, , the outline 53 of the outer edge of the bracket 5 needs to be consistent with the interface 41 of the base 4 , including but not limited to the structure shown in FIG. 9 .
  • a slot 51 is provided on the bracket 5, and the slot 51 is convenient for the fixed end 13 on the circuit board 1 to penetrate; a snap ring 52 is arranged on one side of the bracket 5, and the circuit board 1 is clamped by the cooperation of the snap ring 52 and the slot 51.
  • the bracket 5 On the bracket 5 , the bracket 5 is then clamped on the base 4 , thereby realizing the fixation of the circuit board 1 .
  • the function of the bracket 5 is to fix the circuit board 1 without affecting the conductive function on the circuit board 1 . Therefore, preferably, the component material of the bracket 5 is an insulating material, including but not limited to plastic.
  • the traditional incandescent lamp needs to be filled with inert gas for protection and needs to install the filament. Therefore, in order to simplify the process and reduce the cost, a glass stem is designed in the incandescent lamp, and the conductive metal wire is arranged on the glass stem. One end is provided with an opening, the other end is connected with the base, the filament is connected with the wire metal wire on the glass core column, and the inert gas is passed through the opening on the glass core column.
  • the LED filament 2 is directly connected to the circuit board 1, and no inert gas needs to be introduced. Therefore, there is no need to add a glass stem in the structural design of the lamp, which greatly simplifies the manufacturing process and reduces the production cost.
  • the base is connected with the housing to form the exterior of the lamp, and the light-emitting component including the circuit board supporting the LED filament is installed therein.
  • the LED filament lamp realized by this solution replaces the problem that the traditional lamp needs to be provided with a glass lamp post, does not need to be filled with inert gas, simplifies the assembly process, and reduces the product cost.
  • the technical solution provided by the present application has the characteristics of simple structure, convenient installation and low cost, and is more convenient for market promotion and application.
  • the technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

Provided is a light emitting assembly having a circuit board-supported LED filament, and an LED filament lamp. The light emitting assembly having a circuit board-supported LED filament comprises an LED filament and a circuit board (1); the circuit board (1) supports the LED filament; one end of the circuit board (1) is a fixing end (13); the fixing end (13) is used for fixing the circuit board (1); the other end of the circuit board (1) comprises a support member (11); the support member (11) extends along the long axis direction of the circuit board (1); electrodes and notches (111) are provided on the support member (11); the electrodes are provided at the end portions of the notches (111); the LED filament is connected to the electrodes. A circuit of the LED filament is directly turned on by means of the circuit board (1), such that the LED filament emits light. Conventional glass core column sintering processes are replaced while the lighting effect is ensured, the structure is simpler, and it is more economical.

Description

电路板支撑LED灯丝发光组件及LED灯丝灯具Circuit board supports LED filament light-emitting components and LED filament lamps 技术领域technical field
本发明涉及照明领域,特别是涉及一种电路板支撑LED灯丝发光组件及LED灯丝灯具。The invention relates to the field of lighting, in particular to a circuit board supporting LED filament light-emitting assembly and an LED filament lamp.
背景技术Background technique
随着半导体技术的发展,人们发现通过发光二极管(LED灯)制造的灯泡,照明效率高、使用寿命长,通常可连续使用10万小时,比普通白炽灯泡的使用寿命长了100倍。另一方面,随着全球气候持续变暖,各个国家及政府相继出台政策与标准,要求逐渐替代耗能高、散热多的白炽灯。而发光二极管由于其发光过程中产生热量较低,因此,通过发光二极管制造的灯泡,逐渐成为照明行业的中流砥柱,具有非常广的应用前景。With the development of semiconductor technology, it has been found that light-emitting diodes (LED lamps) have high lighting efficiency and long service life. They can usually be used continuously for 100,000 hours, which is 100 times longer than the service life of ordinary incandescent light bulbs. On the other hand, as the global climate continues to warm, various countries and governments have successively issued policies and standards to gradually replace incandescent lamps with high energy consumption and heat dissipation. And light-emitting diodes generate low heat during the light-emitting process. Therefore, light bulbs manufactured by light-emitting diodes have gradually become the mainstay of the lighting industry and have very broad application prospects.
传统工艺中,灯丝与电源之间通过金属导线连接,金属导线则被烧结在玻璃芯柱中,灯丝通过焊接在金属导线上实现照明功能。玻璃芯柱一方面能够用于烧结金属导线,另一方面,玻璃芯柱的端部设有开口,通过玻璃芯柱注入惰性气体。采用该种结构的灯具,玻璃芯柱生产和加工工艺复杂,且玻璃芯柱与毛泡烧结处易裂,加工成本较高。In the traditional process, the filament and the power supply are connected by metal wires, the metal wires are sintered in the glass stem, and the filament is welded on the metal wires to realize the lighting function. On the one hand, the glass core column can be used for sintering metal wires, and on the other hand, the end of the glass core column is provided with an opening, and an inert gas is injected through the glass core column. For lamps with this structure, the production and processing technology of the glass stem is complicated, and the sintered part of the glass stem and the hair foam is easy to crack, and the processing cost is high.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对LED灯丝连接问题,提供一种电路板支撑LED灯丝发光组件。Based on this, it is necessary to provide a circuit board supporting LED filament light-emitting assembly for the problem of LED filament connection.
一种电路板支撑LED灯丝发光组件,包括LED灯丝;电路板,所述电路板 支撑所述LED灯丝,所述电路板的一端为固定端,所述固定端用于固定所述电路板,所述电路板的另一端包括支撑件,所述支撑件沿所述电路板的长轴方向延伸,所述支撑件上设置电极和缺口,所述电极设置在所述缺口的端部,所述LED灯丝连接所述电极。A circuit board supports an LED filament light-emitting assembly, comprising an LED filament; a circuit board, the circuit board supports the LED filament, one end of the circuit board is a fixed end, and the fixed end is used to fix the circuit board, so The other end of the circuit board includes a support member, the support member extends along the long axis direction of the circuit board, an electrode and a notch are arranged on the support member, the electrode is arranged at the end of the notch, and the LED A filament connects the electrodes.
进一步地,所述支撑件上设置接触端,所述接触端沿所述支撑件的长轴方向设置,所述接触端设置在所述缺口的端部,所述电极设置在所述接触端上,所述LED灯丝设置在所述缺口处。Further, a contact end is arranged on the support, the contact end is arranged along the long axis direction of the support, the contact end is arranged at the end of the notch, and the electrode is arranged on the contact end , the LED filament is arranged at the notch.
进一步地,所述支撑件的数量包括多个,所述多个支撑件的长边与所述电路板的长轴平行,所述多个支撑件的短边与所述电路板的长轴方向相交。Further, the number of the support members includes a plurality, the long sides of the plurality of support members are parallel to the long axis of the circuit board, and the short sides of the plurality of support members are parallel to the long axis direction of the circuit board intersect.
进一步地,所述缺口沿所述支撑件的一个长边设置,所述多个支撑件上未开设所述缺口的长边相互抵接。Further, the notch is arranged along one long side of the support member, and the long sides of the plurality of support members without the notch are abutted against each other.
进一步地,所述缺口沿所述支撑件的一个长边设置,所述多个支撑件上开设所述缺口的长边相互抵接。Further, the notch is disposed along one long side of the support member, and the long sides of the plurality of support members on which the notch is formed are in contact with each other.
进一步地,所述接触端包括第一接触端和第二接触端,所述第一接触端靠近所述固定端设置,所述第二接触端远离所述固定端设置,所述电极设置在所述第一接触端和/或所述第二接触端上。Further, the contact end includes a first contact end and a second contact end, the first contact end is disposed close to the fixed end, the second contact end is disposed away from the fixed end, and the electrode is disposed at the fixed end. on the first contact end and/or the second contact end.
进一步地,所述第一接触端和所述第二接触端具有不同的高度。Further, the first contact end and the second contact end have different heights.
进一步地,所述第一接触端的高度高于所述第二接触端的高度。Further, the height of the first contact end is higher than the height of the second contact end.
本申请所提供的电路板支撑LED灯丝发光组件,LED灯丝直接与电路板连接,电路板一端固定,另一端设置支撑件,支撑件上设置电极和缺口,缺口用于提供LED灯丝的安装位置,同时缺口的端部设置电极,LED灯丝与电极连接,通过电路板直接接通LED灯丝的电路,使LED灯丝发光。采用该种结构的LED灯丝,在保证照明效果的同时取代了传统的玻璃芯柱烧结工艺,结构更为简单, 成本更加经济。The circuit board provided by the present application supports the LED filament light-emitting assembly, the LED filament is directly connected to the circuit board, one end of the circuit board is fixed, the other end is provided with a support, the support is provided with electrodes and a gap, and the gap is used to provide the installation position of the LED filament, At the same time, an electrode is arranged at the end of the gap, and the LED filament is connected with the electrode, and the circuit of the LED filament is directly connected through the circuit board, so that the LED filament emits light. The LED filament with this structure replaces the traditional glass stem sintering process while ensuring the lighting effect, the structure is simpler, and the cost is more economical.
进一步地,提供一种LED灯丝灯具,包括以上所述的电路板支撑LED灯丝发光组件,还包括基座和壳体,所述基座与所述壳体连接,所述电路板支撑LED灯丝发光组件设置在所述基座和所述壳体之中,所述电路板连接所述基座。Further, an LED filament lamp is provided, which includes the above-mentioned circuit board supporting LED filament lighting assembly, and also includes a base and a housing, the base is connected to the housing, and the circuit board supports the LED filament to emit light An assembly is disposed in the base and the housing, and the circuit board is connected to the base.
进一步地,还包括支架,所述支架的构成材料包括绝缘材料,所述固定端连接所述支架,所述支架连接所述基座。Further, it also includes a bracket, the constituent material of the bracket includes insulating material, the fixed end is connected to the bracket, and the bracket is connected to the base.
本申请所提供的LED灯丝灯具,基座与壳体连接并形成灯具的外部,而包含有电路板支撑LED灯丝的发光组件安装在其中。采用该种方案实现的LED灯丝灯具,取代了传统灯具需要设置玻璃灯柱的问题,无需充入惰性气体,同时简化了组装工艺,降低了产品成本。本申请所提供的技术方案,具有结构简单、安装方便、成本较低的特性,更便于进行市场推广应用。In the LED filament lamp provided by the present application, the base is connected with the housing to form the exterior of the lamp, and the light-emitting component including the circuit board supporting the LED filament is installed therein. The LED filament lamp realized by this solution replaces the problem that the traditional lamp needs to be provided with a glass lamp post, does not need to be filled with inert gas, simplifies the assembly process, and reduces the product cost. The technical solution provided by the present application has the characteristics of simple structure, convenient installation and low cost, and is more convenient for market promotion and application.
附图说明Description of drawings
图1为本申请实施例一的电路板支撑LED灯丝发光组件的电路板的立体图;FIG. 1 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the first embodiment of the application;
图2为本申请实施例二的电路板支撑LED灯丝发光组件的电路板的立体图;2 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the second embodiment of the application;
图3为本申请实施例三的电路板支撑LED灯丝发光组件的电路板的立体图;3 is a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the third embodiment of the application;
图4为本申请实施例一的电路板支撑LED灯丝发光组件的LED灯丝的立体图;4 is a perspective view of the circuit board supporting the LED filament of the LED filament light-emitting assembly according to the first embodiment of the application;
图5为本申请实施例一的LED灯丝灯具的主视图;FIG. 5 is a front view of the LED filament lamp according to the first embodiment of the application;
图6为本申请实施例一的LED灯丝灯具的立体图;6 is a perspective view of the LED filament lamp according to the first embodiment of the application;
图7为本申请实施例一的LED灯丝灯具的壳体的立体图;7 is a perspective view of the housing of the LED filament lamp according to the first embodiment of the application;
图8为本申请实施例一的LED灯丝灯具的基座的立体图;8 is a perspective view of the base of the LED filament lamp according to the first embodiment of the application;
图9为本申请实施例一的LED灯丝灯具的支架的立体图。FIG. 9 is a perspective view of the bracket of the LED filament lamp according to the first embodiment of the application.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具 体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
图1示出了本申请实施例一的电路板支撑LED灯丝发光组件的电路板的立体图,本申请所提供的电路板1,其长轴方向为图1中所示A-A方向,电路板1的一端包括固定端13,另一端包括支撑件11,其中,固定端13用于安装电路板1,同时提供电路板1上元件的安装位置,优选地,固定端13呈板状,其上设置有电源12等元件,固定端13的具体连接方式将在后文做详细说明。支撑件11沿A-A方向设置,其上设置有电极(未图示),通过电极将LED灯丝接入,从而实现照明等功能。具体而言,支撑件11呈长条状设置,其沿A-A方向为长边,其短边与电路板1的长轴方向A-A相交,优选地,短边垂直于长轴方向A-A。在沿A-A方向上设置接触端112和113,接触端112和接触端113之间设置缺口111,缺口111沿支撑件11的一个长边设置,电极设置在接触端112和/或113上,LED灯丝设置于缺口111处并连接接触端112和113。FIG. 1 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the first embodiment of the present application. The long axis direction of the circuit board 1 provided by the present application is the A-A direction shown in FIG. 1 . One end includes a fixed end 13, and the other end includes a support 11, wherein the fixed end 13 is used to install the circuit board 1, and at the same time provides the installation position of the components on the circuit board 1. The specific connection method of the components such as the power supply 12 and the fixed end 13 will be described in detail later. The support member 11 is arranged along the A-A direction, and electrodes (not shown) are arranged thereon, and the LED filament is connected through the electrodes, so as to realize functions such as lighting. Specifically, the support member 11 is arranged in a strip shape, and its long side is along the A-A direction, and its short side intersects with the long axis direction A-A of the circuit board 1 , preferably, the short side is perpendicular to the long axis direction A-A. Contact ends 112 and 113 are arranged along the A-A direction, a notch 111 is arranged between the contact end 112 and the contact end 113, the notch 111 is arranged along one long side of the support 11, the electrodes are arranged on the contact ends 112 and/or 113, the LED The filament is arranged at the notch 111 and connects the contact ends 112 and 113 .
进一步地,一种优选实施例,电路板1的一端包括四个支撑件11,四个支撑件11的未开设缺口111的长边相交。优选地,四个支撑件11交汇于电路板1的长轴A-A处。接触端112靠近固定端13设置,接触端113远离固定端13设置,通过将LED灯丝分别与接触端112、接触端113连接,从而接通LED灯丝的电路。为了呈现出较好的照明效果,接触端112与接触端113具有不同的高度,从而使LED灯丝在灯具中可呈现出多个布局,光线发出后能够呈现不同的效果。当电路板1与LED灯丝连接后,接触端112的高度大于接触端113的高度时,LED灯丝的两端连接后,其靠近固定端13的一端向外部扩散;反之,固定端112的高度小于固定端113的高度时,LED灯丝的两端连接后,其远离固定端13的一端向外部扩散。通过不同方向的扩散,能够使LED灯丝获得不同的照明效果。Further, in a preferred embodiment, one end of the circuit board 1 includes four support members 11 , and the long sides of the four support members 11 without the notches 111 intersect. Preferably, the four support members 11 meet at the long axis A-A of the circuit board 1 . The contact end 112 is disposed close to the fixed end 13, and the contact end 113 is disposed far from the fixed end 13. By connecting the LED filament to the contact end 112 and the contact end 113, the circuit of the LED filament is connected. In order to present a better lighting effect, the contact end 112 and the contact end 113 have different heights, so that the LED filament can present multiple layouts in the lamp, and different effects can be presented after the light is emitted. After the circuit board 1 is connected to the LED filament, when the height of the contact end 112 is greater than the height of the contact end 113, after the two ends of the LED filament are connected, the end close to the fixed end 13 spreads to the outside; otherwise, the height of the fixed end 112 is less than When the height of the fixed end 113 is set, after the two ends of the LED filament are connected, one end away from the fixed end 13 spreads to the outside. Through the diffusion in different directions, the LED filament can obtain different lighting effects.
需要说明的是,以上所述的电路板1周向设置4个缺口111,且缺口111的两个端部具有不同的高度,该种结构方式仅是为了与四根LED灯丝进行组装配合,并不意味着电路板1上的缺口111的数量限定为4个,也并不意味着四个支撑件11必须按照图1中所示对称的方式排布,其他数量、布局方式,只要能够满足本申请的技术要求,同样是本申请所允许的。It should be noted that, the circuit board 1 described above is provided with four notches 111 in the circumferential direction, and the two ends of the notches 111 have different heights. This structure is only for assembling and matching with the four LED filaments. It does not mean that the number of notches 111 on the circuit board 1 is limited to four, nor does it mean that the four support members 11 must be arranged symmetrically as shown in FIG. The technical requirements of the application are also permitted by this application.
实施例一中所示的支撑件11,其短边垂直于电路板1的长轴A-A方向,仅是一种优选实施方式,其他形式的连接,如短边与长轴A-A相交同样能够满足本申请所提供的技术方案。此外,接触端112和113用于连接LED灯丝,其高度相同同样能够满足本申请的实施要求,因此,接触端112、113的结构、形状并不限于图1中所示,本领域的技术人员可以根据实际的需要,设计出具有不同组合方式的支撑件11。The support member 11 shown in the first embodiment, the short side of which is perpendicular to the long axis A-A direction of the circuit board 1, is only a preferred embodiment, and other forms of connection, such as the intersection of the short side and the long axis A-A, can also meet this requirement. Apply for the technical solutions offered. In addition, the contact ends 112 and 113 are used to connect the LED filament, and the same height can also meet the implementation requirements of the present application. Therefore, the structure and shape of the contact ends 112 and 113 are not limited to those shown in FIG. 1 . Those skilled in the art Supporting members 11 with different combinations can be designed according to actual needs.
图2示出了本申请实施例二的电路板支撑LED灯丝发光组件的电路板的立体图,在图1基础上,实施例二中提供一个支撑件11,电路板1沿长轴A-A方 向设置有支撑板14,支撑件11设置在支撑板14上,支撑件11上设置接触端112和接触端113,接触端112和接触端113之间设置缺口111。实施例二中所示的电路板1,可以与1个LED灯丝配合,需要说明的是,支撑件11的朝向并不限定于图2中所示的方向,支撑件11可将其与支撑板14贴合处为轴线转动任意角度。实施例二中其他技术特征可参考实施例一中对应部分,此处不再做过多陈述。FIG. 2 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the second embodiment of the present application. On the basis of FIG. 1 , a support 11 is provided in the second embodiment, and the circuit board 1 is provided along the long axis A-A direction with a The support plate 14, the support member 11 is arranged on the support plate 14, the support member 11 is provided with a contact end 112 and a contact end 113, and a gap 111 is provided between the contact end 112 and the contact end 113. The circuit board 1 shown in the second embodiment can be matched with one LED filament. It should be noted that the orientation of the support member 11 is not limited to the direction shown in FIG. 14. The joint is rotated at any angle for the axis. For other technical features in the second embodiment, reference may be made to the corresponding parts in the first embodiment, which will not be repeated here.
图3示出了本申请实施例三的电路板支撑LED灯丝发光组件的电路板的立体图,与实施例一、实施例二的区别在于,支撑件11呈平板状,在支撑件11之中开设缺口111,同时,沿缺口111的两个端部分别设置接触端112和接触端113,电极分别设置在接触端112和接触端113处,LED灯丝安装在缺口111处并连接接触端112和113。实施例三所示的技术方案,相比于实施例一、实施例二,更易于加工制造,便于降低成本。关于接触端112、113的其他特征,可以参考之前所述,在此不做过多陈述。FIG. 3 shows a perspective view of the circuit board supporting the LED filament light-emitting assembly according to the third embodiment of the present application. The difference from the first and second embodiments is that the support 11 is in the shape of a flat plate, and is opened in the support 11 The gap 111, meanwhile, the contact end 112 and the contact end 113 are respectively set along the two ends of the gap 111, the electrodes are respectively arranged at the contact end 112 and the contact end 113, and the LED filament is installed at the gap 111 and connected to the contact ends 112 and 113 . Compared with the first embodiment and the second embodiment, the technical solution shown in the third embodiment is easier to process and manufacture, and it is convenient to reduce the cost. Regarding other features of the contact ends 112 and 113 , reference may be made to the previous description, which will not be described here.
进一步地,提供本申请技术方案的实施例四,实施例四在实施例二和实施例三的基础上构思而来,即实施例四包括两个支撑件11,每个支撑件11沿长边方向设置缺口111,缺口111的端部设置接触端112和113,两个支撑件11设置缺口111的长边相交在一起,组成类似于图3中所示的结构。采用该种方式所获得的电路板1,可以同时连接两个LED灯丝,两个LED灯丝平行设置。Further, Embodiment 4 of the technical solution of the present application is provided, and Embodiment 4 is conceived on the basis of Embodiment 2 and Embodiment 3, that is, Embodiment 4 includes two support members 11, and each support member 11 is along the long side. A notch 111 is provided in the direction, the ends of the notch 111 are provided with contact ends 112 and 113 , and the long sides of the notch 111 of the two support members 11 intersect together, forming a structure similar to that shown in FIG. 3 . The circuit board 1 obtained in this way can connect two LED filaments at the same time, and the two LED filaments are arranged in parallel.
需要说明的是,电极用于接通LED灯丝的电路,优选地,电极包括正电极和负电极,两个电极分别设置在接触端112和113上,即接触端112和113即可以充当LED灯丝的结构支撑部件,又能够充当LED灯丝的接电部。另一种实施方式,两个电极同时设置在接触端112或接触端113上,即一个接触端用于提供LED灯丝的接电部,另一个接触端充当其结构支撑部件。本领域的技术人 员可以根据实际需要设计不同的组合方式。It should be noted that the electrodes are used to connect the circuit of the LED filament. Preferably, the electrodes include a positive electrode and a negative electrode, and the two electrodes are respectively arranged on the contact ends 112 and 113, that is, the contact ends 112 and 113 can serve as the LED filament. The structural support part of the LED filament can also act as the power connection part of the LED filament. In another embodiment, two electrodes are disposed on the contact end 112 or the contact end 113 at the same time, that is, one contact end is used to provide the electrical connection part of the LED filament, and the other contact end acts as its structural support member. Those skilled in the art can design different combinations according to actual needs.
图4示出了本申请实施例一的电路板支撑LED灯丝发光组件的LED灯丝的立体图,LED灯丝2由多个芯片串联固定在玻璃基板上,再进行压模封装完成。优选地,本申请所提供的LED灯丝,通常使用四根LED灯丝2,两根串联两根并联设计出功率330-360lm的光通量,替代40W的白炽灯泡。优选地,LED灯丝2采用28颗0.02W的1016的LED芯片串联封装在长38mm,直径1.5mm的玻璃基板上,再进行模顶荧光胶来实现。LED灯丝2与支撑件11上四个缺口111一一对应连接,多个LED灯丝2周向地设置在支撑件11上,构成伞状结构,伞状结构的中心轴线与支撑件11的中心轴向方向重叠。采用该种方式连接,LED灯丝2的发光面能够在电路板1上全面展开,使整个光源铺满,从而获得更好的照明效果。需要说明的是,LED灯丝2可以进行多种方式组合,实现照明的同时满足人们的审美需求;同时,LED灯丝2可以根据不同的风格设计出合适的结构,进一步提高市场竞争力,本领域的技术人员可以根据实际需要进行最优的设计。4 shows a perspective view of the LED filament of the circuit board supporting the LED filament light-emitting assembly according to the first embodiment of the present application. The LED filament 2 is fixed on a glass substrate by a plurality of chips in series, and is then molded and packaged. Preferably, the LED filaments provided in the present application usually use four LED filaments 2, two in series and two in parallel to design a luminous flux of 330-360lm, to replace a 40W incandescent bulb. Preferably, the LED filament 2 is packaged in series with 28 0.02W 1016 LED chips on a glass substrate with a length of 38mm and a diameter of 1.5mm, and then is realized by applying a mold top fluorescent glue. The LED filaments 2 are connected with the four notches 111 on the support member 11 in one-to-one correspondence. A plurality of LED filaments 2 are circumferentially arranged on the support member 11 to form an umbrella-shaped structure. The central axis of the umbrella-shaped structure and the central axis of the support member 11 overlap in the direction. By connecting in this way, the light-emitting surface of the LED filament 2 can be fully expanded on the circuit board 1, so that the entire light source is covered, so as to obtain a better lighting effect. It should be noted that the LED filament 2 can be combined in various ways to achieve lighting while meeting people's aesthetic needs; at the same time, the LED filament 2 can be designed with suitable structures according to different styles to further improve market competitiveness. Technicians can make optimal designs according to actual needs.
本申请所提供的电路板支撑LED灯丝发光组件,LED灯丝直接与电路板连接,电路板一端固定,另一端设置支撑件,支撑件上设置电极和缺口,缺口用于提供LED灯丝的安装位置,同时缺口的端部设置电极,LED灯丝与电极连接,通过电路板直接接通LED灯丝的电路,使LED灯丝发光。采用该种结构的LED灯丝,在保证照明效果的同时取代了传统的玻璃芯柱烧结工艺,结构更为简单,成本更加经济。The circuit board provided by the present application supports the LED filament light-emitting assembly, the LED filament is directly connected to the circuit board, one end of the circuit board is fixed, the other end is provided with a support, the support is provided with electrodes and a gap, and the gap is used to provide the installation position of the LED filament, At the same time, an electrode is arranged at the end of the gap, and the LED filament is connected with the electrode, and the circuit of the LED filament is directly connected through the circuit board, so that the LED filament emits light. The LED filament with this structure replaces the traditional glass stem sintering process while ensuring the lighting effect, the structure is simpler, and the cost is more economical.
图5示出了本申请实施例一的LED灯丝灯具的主视图,图6示出了本申请实施例一的LED灯丝灯具的立体图,结合图5、图6所示,本发明所提出的LED灯丝灯具,包括电路板支撑LED灯丝发光组件(未标识)、壳体3、基座4和支架5,其中,电路板支撑LED灯丝发光组件包括电路板1和LED灯丝2,LED灯 丝2连接在电路板1上,并通过支架5固定在基座4上,同时,为了便于光线透过,壳体3优选为玻璃体,玻璃体3连接在基座4上,LED灯丝2所发射的光线通过玻璃体3投射出去,从而形成光源。与传动白炽灯光源相比,LED灯所形成的光源,环保性更高,且更接近于日光,照明效果更好。本申请所提供的LED灯丝灯具,玻璃体3可以设置成不同的外形,满足消费者的审美需要,同时,又能够替代常规的白炽灯,符合消费者的日常习惯,具有更好的市场推广价值。需要说明的是,玻璃体3与基座4连接处为非密封状态,因而在本发明所提供的LED灯丝灯具上,无需向玻璃体3中注入惰性气体,利用LED灯丝2即可实现照明功能,简化了加工工艺,降低了生产成本。FIG. 5 shows the front view of the LED filament lamp according to the first embodiment of the present application, and FIG. 6 shows the perspective view of the LED filament lamp according to the first embodiment of the present application. Combined with FIG. 5 and FIG. Filament lamps, including a circuit board supporting LED filament lighting assembly (not identified), a housing 3, a base 4 and a bracket 5, wherein the circuit board supporting LED filament lighting assembly includes a circuit board 1 and an LED filament 2, and the LED filament 2 is connected to the On the circuit board 1 and fixed on the base 4 through the bracket 5, at the same time, in order to facilitate the transmission of light, the housing 3 is preferably a glass body, the glass body 3 is connected to the base 4, and the light emitted by the LED filament 2 passes through the glass body 3 projected out to form a light source. Compared with the drive incandescent light source, the light source formed by the LED lamp is more environmentally friendly, and is closer to the sunlight, and the lighting effect is better. In the LED filament lamp provided by this application, the glass body 3 can be set in different shapes to meet the aesthetic needs of consumers, and at the same time, it can replace conventional incandescent lamps, conform to the daily habits of consumers, and has better market promotion value. It should be noted that the connection between the glass body 3 and the base 4 is in a non-sealed state, so in the LED filament lamp provided by the present invention, it is not necessary to inject inert gas into the glass body 3, and the LED filament 2 can be used to realize the lighting function, which simplifies the The processing technology is improved, and the production cost is reduced.
本申请所提供的LED灯丝灯具,优选地,选择四根LED灯丝2,LED灯丝2连接在电路板1的端部,并周向地均匀分布在电路板1上,从而能够呈360度分布在玻璃体3之中并发射光线。采用该种结构,发射出的光线更加均匀柔和,呈现出较好的照明效果。为了更好地实现照明效果,本申请所提供的LED灯丝2成柱条状,其中心轴线方向与电路板1或玻璃体3的中心轴线方向相交,具体而言,四根LED灯丝2周向分布的中心线与玻璃体3的中心轴线重叠,四根LED灯丝2呈伞状分布,且其靠近基座4的一端面面积大于其远离基座4的一端面面积。需要说明的是,以上排列方式仅是本申请的一种优选实施例,且LED灯丝2的数量并不限定于本申请所提供的四根,其他数量、结构的LED灯丝2,如三根LED灯丝2呈三角体方式连接,同样能够满足本申请所提供的技术方案,本领域的技术人员可以根据实际的需要,设计出不同款式的灯具。For the LED filament lamp provided by the present application, preferably, four LED filaments 2 are selected, and the LED filaments 2 are connected to the ends of the circuit board 1 and evenly distributed on the circuit board 1 in a circumferential direction, so that they can be distributed in a 360-degree distribution on the circuit board 1. into the glass body 3 and emit light. By adopting this structure, the emitted light is more uniform and soft, showing a better lighting effect. In order to better realize the lighting effect, the LED filaments 2 provided in this application are in the shape of columns, and the central axis direction of which intersects with the central axis direction of the circuit board 1 or the glass body 3 . Specifically, the four LED filaments 2 are distributed circumferentially. The center line of the LED filaments overlaps with the center axis of the glass body 3 , and the four LED filaments 2 are distributed in an umbrella shape, and the area of one end surface close to the base 4 is larger than the area of the end surface away from the base 4 . It should be noted that the above arrangement is only a preferred embodiment of the present application, and the number of LED filaments 2 is not limited to the four provided in the present application. Other numbers and structures of LED filaments 2, such as three LED filaments 2 are connected in a triangular manner, which can also meet the technical solutions provided in this application, and those skilled in the art can design lamps of different styles according to actual needs.
在实际装配中,首先将LED灯丝2连接到电路板1上,连接方法包括但不限于焊接,之后再将电路板1安装在支架5上,通过支架5将电路板1固定在基座4上,最后装入玻璃体3,优选地,玻璃体3为灯泡。基座4与玻璃体3之 间非密封连接,即将玻璃体3安装在基座4上时,无需再对接口处进行封胶工艺。采用该种连接方式,能够简化安装工艺,进一步节省生产成本。In the actual assembly, first connect the LED filament 2 to the circuit board 1, the connection method includes but not limited to welding, then install the circuit board 1 on the bracket 5, and fix the circuit board 1 on the base 4 through the bracket 5 , and finally put into the glass body 3, preferably, the glass body 3 is a light bulb. There is a non-sealed connection between the base 4 and the glass body 3, that is, when the glass body 3 is installed on the base 4, there is no need to perform a sealing process on the interface. By adopting this connection method, the installation process can be simplified, and the production cost can be further saved.
另一种实施方式,即玻璃体3与基座4连接处设置通风孔,通过通风孔将玻璃体3内部与外部环境接通,当LED灯丝2长时间工作导致玻璃体3内部温度升高时,能够通过通风孔与外界进行热交换,从而延长灯具的使用寿命。需要说明的是,设定通风孔的目的在于灯具LED灯丝灯具长时间使用而产生的热量能够通过通风孔及时扩散,而通风孔的结构和尺寸并无特殊要求,因此此处不再做进一步地限定,本领域的技术人员可以根据实际需要,设计合适的通风孔。In another embodiment, a ventilation hole is provided at the connection between the glass body 3 and the base 4, and the interior of the glass body 3 is connected to the external environment through the ventilation hole. The ventilation holes exchange heat with the outside world, thereby extending the life of the lamp. It should be noted that the purpose of setting the ventilation holes is that the heat generated by the long-term use of the LED filament lamps can be diffused through the ventilation holes in time, and the structure and size of the ventilation holes have no special requirements, so no further details are required here. Limitation, those skilled in the art can design appropriate ventilation holes according to actual needs.
图7示出了本申请实施例一的LED灯丝灯具的壳体的立体图,玻璃体3的一端设置接口31,接口31与基座4连接,通过接口31与基座4的配合,玻璃体3和基座4连接方式包括但不限于螺纹连接、卡扣连接等,LED灯丝2设置在该空间中。需要说明的是,玻璃体3的结构、外形、色泽等不限于图7中所示,技术人员可以根据实际需要设计合适的玻璃体3。FIG. 7 shows a perspective view of the housing of the LED filament lamp according to the first embodiment of the present application. One end of the glass body 3 is provided with an interface 31, and the interface 31 is connected to the base 4. Through the cooperation between the interface 31 and the base 4, the glass body 3 and the base The connection method of the seat 4 includes, but is not limited to, screw connection, snap connection, etc., and the LED filament 2 is arranged in this space. It should be noted that the structure, shape, color, etc. of the glass body 3 are not limited to those shown in FIG. 7 , and the skilled person can design a suitable glass body 3 according to actual needs.
图8示出了本申请实施例一的LED灯丝灯具的基座的立体图,基座4为金属结构,外表面设定螺旋纹,通过螺旋纹与灯座、外部电源等物件连接,实现LED灯丝灯具电路的接通。基座4的一端设置接口41,通过将玻璃体3上的接口31接入到基座4上的接口41处,实现玻璃体3与基座4的结合。8 shows a perspective view of the base of the LED filament lamp according to the first embodiment of the present application, the base 4 is a metal structure, and the outer surface is set with helical patterns. Turn on the light circuit. One end of the base 4 is provided with an interface 41 , and the glass body 3 and the base 4 are combined by connecting the interface 31 on the glass body 3 to the interface 41 on the base 4 .
图9示出了本申请实施例一的LED灯丝灯具的支架的立体图,支架5的外缘轮廓53卡接在基座4的接口41处,通过两者的配合实现电路板1的固定,因此,支架5的外缘轮廓53需与基座4的接口41保持一致,包括但不限于图9所示结构。支架5上开设槽口51,槽口51便于电路板1上的固定端13穿入;支架5的一侧设置卡环52,通过卡环52和槽口51的配合,将电路板1卡接在 支架5上,之后再将支架5卡接在基座4上,从而实现了电路板1的固定。需要说明的是,支架5的作用在于固定电路板1,同时不影响电路板1上的导电作用,因此,优选地,支架5的组成材料为绝缘材料,包括但不限于塑料。9 shows a perspective view of the bracket of the LED filament lamp according to the first embodiment of the present application. The outer contour 53 of the bracket 5 is clamped at the interface 41 of the base 4, and the circuit board 1 is fixed by the cooperation of the two. Therefore, , the outline 53 of the outer edge of the bracket 5 needs to be consistent with the interface 41 of the base 4 , including but not limited to the structure shown in FIG. 9 . A slot 51 is provided on the bracket 5, and the slot 51 is convenient for the fixed end 13 on the circuit board 1 to penetrate; a snap ring 52 is arranged on one side of the bracket 5, and the circuit board 1 is clamped by the cooperation of the snap ring 52 and the slot 51. On the bracket 5 , the bracket 5 is then clamped on the base 4 , thereby realizing the fixation of the circuit board 1 . It should be noted that the function of the bracket 5 is to fix the circuit board 1 without affecting the conductive function on the circuit board 1 . Therefore, preferably, the component material of the bracket 5 is an insulating material, including but not limited to plastic.
传统的白炽灯,由于需要充入惰性气体进行保护,同时需要安装灯丝,因此,为了简化工艺,降低成本,在白炽灯中设计玻璃芯柱,导电金属线设置在玻璃芯柱上,玻璃芯柱的一端设有开口,另一端与基座连接,灯丝与玻璃芯柱上的导线金属线连接,并通过玻璃芯柱上的开口通入惰性气体。采用本申请所提供的技术方案,LED灯丝2直接与电路板1连接,并无需通入惰性气体,因此,灯具在结构设计上无需加入玻璃芯柱这一部件,极大地简化了制造工艺,降低了生产成本。The traditional incandescent lamp needs to be filled with inert gas for protection and needs to install the filament. Therefore, in order to simplify the process and reduce the cost, a glass stem is designed in the incandescent lamp, and the conductive metal wire is arranged on the glass stem. One end is provided with an opening, the other end is connected with the base, the filament is connected with the wire metal wire on the glass core column, and the inert gas is passed through the opening on the glass core column. With the technical solution provided in this application, the LED filament 2 is directly connected to the circuit board 1, and no inert gas needs to be introduced. Therefore, there is no need to add a glass stem in the structural design of the lamp, which greatly simplifies the manufacturing process and reduces the production cost.
本申请所提供的LED灯丝灯具,基座与壳体连接并形成灯具的外部,而包含有电路板支撑LED灯丝的发光组件安装在其中。采用该种方案实现的LED灯丝灯具,取代了传统灯具需要设置玻璃灯柱的问题,无需充入惰性气体,同时简化了组装工艺,降低了产品成本。本申请所提供的技术方案,具有结构简单、安装方便、成本较低的特性,更便于进行市场推广应用。以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。In the LED filament lamp provided by the present application, the base is connected with the housing to form the exterior of the lamp, and the light-emitting component including the circuit board supporting the LED filament is installed therein. The LED filament lamp realized by this solution replaces the problem that the traditional lamp needs to be provided with a glass lamp post, does not need to be filled with inert gas, simplifies the assembly process, and reduces the product cost. The technical solution provided by the present application has the characteristics of simple structure, convenient installation and low cost, and is more convenient for market promotion and application. The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种电路板支撑LED灯丝发光组件,其特征在于,包括:A circuit board supporting LED filament light-emitting assembly, characterized by comprising:
    LED灯丝;LED filament;
    电路板,所述电路板支撑所述LED灯丝,所述电路板的一端为固定端,所述固定端用于固定所述电路板,所述电路板的另一端包括支撑件,所述支撑件沿所述电路板的长轴方向延伸,所述支撑件上设置电极和缺口,所述电极设置在所述缺口的端部,所述LED灯丝连接所述电极。A circuit board, the circuit board supports the LED filament, one end of the circuit board is a fixed end, the fixed end is used to fix the circuit board, the other end of the circuit board includes a support, the support Extending along the long axis direction of the circuit board, electrodes and notches are arranged on the support, the electrodes are arranged at the ends of the notches, and the LED filament is connected to the electrodes.
  2. 根据权利要求1所述的电路板支撑LED灯丝发光组件,其特征在于,所述支撑件上设置接触端,所述接触端沿所述支撑件的长轴方向设置,所述接触端设置在所述缺口的端部,所述电极设置在所述接触端上,所述LED灯丝设置在所述缺口处。The circuit board supporting LED filament lighting assembly according to claim 1, wherein a contact end is provided on the support member, the contact end is provided along the long axis direction of the support member, and the contact end is provided at the At the end of the notch, the electrode is arranged on the contact end, and the LED filament is arranged at the notch.
  3. 根据权利要求2所述的电路板支撑LED灯丝发光组件,其特征在于,所述支撑件的数量包括多个,所述多个支撑件的长边与所述电路板的长轴平行,所述多个支撑件的短边与所述电路板的长轴方向相交。The LED filament lighting assembly supported by a circuit board according to claim 2, wherein the number of the support members includes a plurality, the long sides of the plurality of support members are parallel to the long axis of the circuit board, and the The short sides of the plurality of support members intersect with the long axis direction of the circuit board.
  4. 根据权利要求3所述的电路板支撑LED灯丝发光组件,其特征在于,所述缺口沿所述支撑件的一个长边设置,所述多个支撑件上未开设所述缺口的长边相互抵接。The circuit board supporting LED filament lighting assembly according to claim 3, wherein the notch is arranged along one long side of the support member, and the long sides of the plurality of support members without the notch are abutted against each other catch.
  5. 根据权利要求3所述的电路板支撑LED灯丝发光组件,其特征在于,所述缺口沿所述支撑件的一个长边设置,所述多个支撑件上开设所述缺口的长边相互抵接。The circuit board supporting LED filament lighting assembly according to claim 3, wherein the notch is arranged along one long side of the supporting member, and the long sides of the plurality of supporting members on which the notches are formed are in contact with each other .
  6. 根据权利要求2-5中任一项所述的电路板支撑LED灯丝发光组件,其特征在于,所述接触端包括第一接触端和第二接触端,所述第一接触端靠近所述固定端设置,所述第二接触端远离所述固定端设置,所述电极设置在所述第一接触端和/或所述第二接触端上。The circuit board supporting LED filament lighting assembly according to any one of claims 2-5, wherein the contact end comprises a first contact end and a second contact end, and the first contact end is close to the fixing The second contact end is disposed away from the fixed end, and the electrode is disposed on the first contact end and/or the second contact end.
  7. 根据权利要求6所述的电路板支撑LED灯丝发光组件,其特征在于,所述第一接触端和所述第二接触端具有不同的高度。The circuit board supporting LED filament lighting assembly according to claim 6, wherein the first contact end and the second contact end have different heights.
  8. 根据权利要求7所述的电路板支撑LED灯丝发光组件,其特征在于,所述第一接触端的高度高于所述第二接触端的高度。The circuit board supporting LED filament lighting assembly according to claim 7, wherein the height of the first contact end is higher than the height of the second contact end.
  9. 一种LED灯丝灯具,包括权利要求1-8中任一项所述的电路板支撑LED灯丝发光组件,其特征在于,还包括基座和壳体,所述基座与所述壳体连接,所述电路板支撑LED灯丝发光组件设置在所述基座和所述壳体之中,所述电路板连接所述基座。An LED filament lamp, comprising the circuit board supporting LED filament lighting assembly according to any one of claims 1-8, characterized in that it further comprises a base and a casing, the base is connected to the casing, The circuit board supporting LED filament light-emitting assembly is disposed in the base and the housing, and the circuit board is connected to the base.
  10. 根据权利要求9所述的LED灯丝灯具,其特征在于,还包括支架,所述支架的构成材料包括绝缘材料,所述固定端连接所述支架,所述支架连接所述基座。The LED filament lamp according to claim 9, further comprising a bracket, the constituent material of the bracket includes an insulating material, the fixed end is connected to the bracket, and the bracket is connected to the base.
PCT/CN2021/072371 2020-09-30 2021-01-18 Light emitting assembly having circuit board-supported led filament, and led filament lamp WO2022068122A1 (en)

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