WO2022065262A1 - Rubber-to-resin adhesive composition, rubber-organic fiber cord composite body, and tire - Google Patents

Rubber-to-resin adhesive composition, rubber-organic fiber cord composite body, and tire Download PDF

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Publication number
WO2022065262A1
WO2022065262A1 PCT/JP2021/034431 JP2021034431W WO2022065262A1 WO 2022065262 A1 WO2022065262 A1 WO 2022065262A1 JP 2021034431 W JP2021034431 W JP 2021034431W WO 2022065262 A1 WO2022065262 A1 WO 2022065262A1
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rubber
adhesive composition
compound
less
mass
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PCT/JP2021/034431
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French (fr)
Japanese (ja)
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真明 中村
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株式会社ブリヂストン
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J109/00Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
    • C09J109/02Copolymers with acrylonitrile
    • C09J109/04Latex
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J139/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Adhesives based on derivatives of such polymers
    • C09J139/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • C09J139/06Homopolymers or copolymers of N-vinyl-pyrrolidones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/11Compounds containing epoxy groups or precursors thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/395Isocyanates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/693Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof

Definitions

  • the present invention relates to a rubber-resin adhesive composition, a rubber-organic fiber cord composite, and a tire.
  • an organic fiber cord such as a tire cord made of nylon fiber, polyester fiber or the like and a rubber composition for a tire are adhered to form an organic fiber cord-rubber composite. It is done.
  • a method of coating the organic fiber cord with an adhesive composition for an organic fiber cord, embedding it in a rubber composition for a tire, and co-vulcanizing it with the rubber composition for a tire is widely used.
  • a solvent is generally used for the purpose of adjusting the viscosity of the organic fiber cord adhesive composition, but the solvent is used in the step. It is preferable to use water having a small environmental load as the solvent because the solvent volatilizes. Further, when the adhesive composition for organic fiber cords is coated with the adhesive composition for organic fiber cords by dipping, it is necessary to reduce the viscosity until the adhesive composition for organic fiber cords can be applied by dipping.
  • the components contained in the water-based adhesive composition having water-based properties need to have a polar molecular structure.
  • polymer materials such as rubber and organic fiber cord base materials, which are adherends, have low polarity, and are suitable for the surface polarity of rubber, organic fiber cord base materials, etc. and the adhesive composition for organic fiber cords. If the difference from the polarity of the contained components becomes large, it becomes difficult to adhere. Therefore, in order to use the water-based adhesive composition as an adhesive composition for an organic fiber cord, the components contained in the water-based adhesive composition must have polarity because they are aqueous, but this causes the components to have polarity. It is necessary to control the polarity so that there is a difference from the polarity of the adherend and the adhesiveness does not decrease. Therefore, an aqueous adhesive composition for an organic fiber cord having a function of achieving both of these conflicts is preferably used.
  • the adhesive composition for an organic fiber cord is an RFL (resorcin-formaldehyde-latex) adhesive composition obtained by aging a mixed solution containing resorcin, formalin and rubber latex, or the RFL adhesive composition.
  • Adhesive compositions in which a specific adhesion promoter is mixed have been used (see Patent Documents 1 to 4).
  • an adhesive composition consisting of a water-dispersible rubber latex component, a water-based phenol resin obtained by mixing and aging water-soluble resorcin and formalin, and an adhesive composition (patented).
  • Document 1 has been found to have a function of achieving both adhesion to rubber as an adherend and adhesion to a substrate surface having low polarity such as an organic fiber cord material, and is widely used worldwide. Has been done.
  • the rubber latex component contained in the RFL adhesive composition adheres to the adhered rubber side by co-condensation, while the resorcin having adhesiveness to the organic fiber base material is used.
  • the reason why resorcin is preferably used is that the polar functional group introduced into the phenol ring in order to obtain water solubility while providing a phenolic condensed resin which is a resin type having high adhesiveness to the adherend is used. This is because it is a hydroxyl group having a relatively small polarity and is less likely to cause steric hindrance, and can provide a resin component having high adhesiveness to the organic fiber base material side.
  • the RFL adhesive composition can be obtained by mixing and aging resorcin, formaldehyde, and a rubber latex using loginic acid or the like as an emulsifier during polymerization in the presence of a basic composition.
  • the water-soluble resorcin and formaldehyde are condensed by the resole-type condensation reaction under the base (Patent Document 2), and the logoic acid on the surface of the latex is combined with the methylol group at the terminal of the resole-type phenol-formaldehyde addition condensate. It is presumed to be decondensed (Non-Patent Document 1).
  • the latex is crosslinked with the resorcin-formaldehyde condensate via rosin acid to enhance adhesion.
  • the water-based adhesive composition is water-based (water-dispersed) in order to improve the adhesion to the surface of a base material having less polarity such as an organic fiber cord material.
  • Adhesive promoters that are either (s) or water-soluble have been used.
  • water-dispersible adhesive accelerator examples include (blocked) isocyanates such as methylenediphenyldiisocyanate having a particle size of 0.01 to 0.50 ⁇ m (see Patent Document 3), cresol novolac type polyfunctional epoxy resins, and the like. Water-insoluble phenolic / novolak-type resin water-dispersed particles (see Patent Document 4) and the like are used.
  • adhesion promoter containing a water-soluble group examples include a novolak-type condensate sodium hydroxide solution (see Patent Document 5) obtained by a novolak reaction between resorcin and formaldehyde, and novolak of chlorophenols and formaldehyde.
  • Phenolic resins that dissolve in water in the presence of basic substances such as ammonium solutions of type condensates, or aqueous urethane compounds that have a (thermally dissociable blocked) isocyanate group and a self-soluble group (Patent Documents). 6) and the like are used in combination with the RFL adhesive composition.
  • an adhesive composition composed of a rubber latex, a blocked isocyanate compound, an epoxide compound, and an amino compound as a curing agent (see Patent Document 7), or a urethane resin having a (heat-dissociable blocked) isocyanate group, an epoxidized compound, and the like.
  • An adhesive composition for an organic fiber cord containing a polymer having an oxazoline group, a basic catalyst having a number average molecular weight of 1,000 to 75,000, and a rubber latex is an organofiber cord containing no isocyanate. It is disclosed as an adhesive composition for use.
  • the above-mentioned adhesive composition for organic fiber cords containing no resorcin can be crosslinked between the latex component in the coated rubber composition and the resorcin-formaldehyde condensate in the adhesive composition for organic fiber cords. Therefore, there is a problem that the adhesiveness is lowered as compared with the conventional RFL adhesive composition. Further, the adhesive composition for an organic fiber cord containing no resorcin as described above has a problem that the cord strength of the organic fiber cord coated with the adhesive composition for an organic fiber cord is lowered. rice field.
  • the present invention has been made in view of such circumstances. (1) By not using resorcin, the environmental load is small. (2) Good adhesion between the resin (particularly the organic fiber cord) and the coated rubber composition. It is an object of the present invention to provide a rubber-resin-resin adhesive composition (particularly, an adhesive composition for an organic fiber cord) capable of obtaining the above-mentioned effect. Another object of the present invention is to provide an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition, and a tire using the organic fiber cord-rubber composite. do.
  • the present inventor has made extensive studies on the composition of the rubber-resin adhesive composition in order to solve the above problems.
  • a rubber-resin adhesive composition containing (A) a synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (E) a heat-crosslinkable compound is obtained.
  • A a synthetic rubber latex having an unsaturated diene
  • B a polyvinylpyrrolidone-based polymer
  • E a heat-crosslinkable compound
  • the polyvinylpyrrolidone-based polymer is compatible with other polymers and is used for various purposes as an industrial product due to its properties such as film-forming property and adhesiveness, for example, a system containing resorcin and formaldehyde.
  • a fiber reinforced material that exhibits improved adhesiveness to rubber after being coated with polyvinylpyrrolidone in an RFL adhesive that is a mixture of resorcin, formaldehyde, and latex and coated on the organic fibers of the adherend.
  • a finding capable of providing a pneumatic tire including a tire member composed of the same is disclosed (for example, Japanese Patent Application Laid-Open No. 2009-132383).
  • the rubber-resin adhesive composition of the present invention is (A) Synthetic rubber latex with unsaturated diene, (B) Polyvinylpyrrolidone-based polymer and (E) Thermally crosslinkable compound and It is characterized by including.
  • the rubber-resin adhesive composition of the present invention is By not using (1) resorcin, there are effects that the environmental load is small and (2) the adhesiveness between the resin and the coated rubber composition is good.
  • the rubber-organic fiber cord composite of the present invention is characterized by using an organic fiber cord coated with the above-mentioned rubber-resin adhesive composition.
  • the organic fiber cord-rubber complex of the present invention has the above-mentioned effects (1) and (2).
  • the tire of the present invention is characterized by using the above-mentioned organic fiber cord-rubber composite.
  • the tire of the present invention has the above-mentioned effects (1) and (2).
  • the environmental load is small.
  • a rubber-resin-resin adhesive composition (particularly, an adhesive composition for an organic fiber cord) capable of obtaining the above effect.
  • an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition and a tire using the organic fiber cord-rubber composite can also be provided.
  • the rubber-resin adhesive composition, the organic fiber cord-rubber composite, and the tire of the present invention will be described in detail below based on the embodiments thereof. These descriptions are for the purpose of exemplifying the present invention and do not limit the present invention in any way.
  • the rubber-resin-resin adhesive composition of the present invention (hereinafter, may be referred to as "adhesive composition of the present invention") is used.
  • the rubber-resin adhesive composition of the present invention preferably does not contain resorcin.
  • the ( ⁇ ) thermally crosslinkable compound is (C) an aqueous compound having a (thermally dissociative blocked) isocyanate group, or (D) an epoxide compound.
  • the resin to be adhered to the rubber using the rubber-resin-resin adhesive composition of the present invention is not particularly limited, and various resins can be used. Examples of such a resin include a thermoplastic resin and a thermosetting resin. Further, as the resin of the adherend, more specifically, an organic fiber cord is preferable.
  • the organic fiber cord is used to supplement the strength of rubber articles such as tires.
  • this organic fiber cord is used as a reinforcing material, first, a monofilament cord of a spun organic fiber raw yarn or a twisted cord obtained by twisting a multifilament cord can be used as an organic fiber cord. Then, the organic fiber cord is embedded in the rubber covering the organic fiber cord using an adhesive composition, vulcanized and adhered to form an organic fiber cord-rubber composite, and the organic fiber is formed.
  • the cord-rubber composite can be used as a reinforcing member for rubber articles such as tires.
  • the material of the organic fiber cord is not particularly limited, but is an aliphatic polyamide fiber cord such as polyester, 6-nylon, 6,6-nylon, 4,6-nylon, a protein fiber cord such as an artificial fibroin fiber, and a polyketone.
  • Fiber cords aromatic polyamide fiber cords typified by polynonamethylene terephthalamide, paraphenylene terephthalamide, acrylic fiber cords, carbon fiber cords, resin fiber materials typified by cellulose fiber cords such as rayon and lyocell, or these. It can be used for mixed fiber materials.
  • polyester, 6-nylon, and 6,6-nylon are preferable, and polyester is particularly preferable.
  • the polyester material is a polymer having an ester bond in the main chain, and more specifically, 80% or more of the bonding mode of the repeating unit in the main chain is an ester bonding mode.
  • the polyester are not particularly limited, but are limited to glycols such as ethylene glycol, propylene glycol, butylene glycol, methoxypolyethylene glycol, and pentaerythritol, and terephthalic acid, isophthalic acid, and dimethyl compounds thereof. Examples thereof include those obtained by condensation with a dicarboxylic acid such as an esterification reaction or a transesterification reaction.
  • the most typical polyester is polyethylene terephthalate.
  • the organic fiber cord is preferably an organic fiber cord obtained by twisting a plurality of single fiber filaments, particularly for the purpose of reinforcing rubber articles such as tire articles and conveyor belts. Further, the organic fiber cord is preferably an organic fiber cord obtained by twisting an upper twisted single fiber filament and a lower twisted single fiber filament. In this case, it is more preferable that the twist coefficient of the lower twist is 1,300 or more and 2,500 or less, and / or the twist coefficient of the upper twist is 900 or more and 1,800 or less.
  • the adhesive composition for an organic fiber cord of the present invention contains a rubber latex.
  • the adhesiveness with the rubber member can be enhanced.
  • the above-mentioned "(A) synthetic rubber latex having unsaturated diene" contained in the rubber-resin-resin adhesive composition of the present invention is an adhesive layer made of a rubber-resin adhesive composition. It is a component for adhering to the coated rubber composition which is the adherend thereof.
  • the synthetic rubber latex having (A) unsaturated diene is compatible with the rubber polymer contained in the coated rubber composition which is the adherend, and the unsaturated diene moiety is co-vulcanized to co-vulcanize the rubber. Form vulcanization bond.
  • the rubber-resin-resin adhesive composition of the present invention containing "(A) synthetic rubber latex having unsaturated diene” has good adhesiveness between the resin and the coated rubber composition.
  • the synthetic rubber latex having (A) unsaturated diene is not limited, but is limited to a styrene-butadiene copolymer rubber latex, a vinylpyridine-styrene-butadiene copolymer rubber latex, and a carboxyl group-modified styrene-butadiene.
  • examples thereof include copolymer rubber latex, nitrile rubber latex, and chloroprene rubber latex. These may be used alone or in combination of two or more. Of these, vinyl pyridine-styrene-butadiene copolymer rubber latex is preferable.
  • the vinylpyridine-styrene-butadiene copolymer rubber latex is a rubber latex that has been widely used in articles such as rubber-resin adhesive compositions and tires, and the rubber-resin adhesive composition of the present invention. Also in the resin (particularly, organic fibers) without splitting the adhesive layer due to the advantage of providing a good bond between the adhesive layer and the adherend rubber and being relatively flexible and flexible. This is because it is possible to accompany the deformation of the code).
  • the content (solid content) of the synthetic rubber latex having (A) unsaturated diene is not particularly limited, but is 25 mass. % Or more, and preferably 80% by mass or less. When it is 25% by mass or more, the compatibility between the rubber polymers of the adherend rubber composition and the rubber latex contained in the adhesive composition becomes more appropriate. For example, when an organic fiber cord is used as the resin, the organic fiber This is because the adhered state of the coated rubber in the cord-rubber composite becomes better. From the same viewpoint, the content (solid content content) of the synthetic rubber latex having (A) unsaturated diene is more preferably 35% by mass or more, further preferably 45% by mass or more.
  • the amount of the resin component contained as another component in the adhesive composition can be relatively secured to a certain level or more, and as a result, the cohesive fracture resistance of the adhesive layer can be secured. This is because sufficient adhesiveness can be obtained by ensuring sufficient adhesion and making it difficult for destruction in the adhesive layer to occur.
  • the content (solid content) of the synthetic rubber latex having (A) unsaturated diene is more preferably 75% by mass or less.
  • the synthetic rubber latex having (A) unsaturated diene for example, after dissolving an emulsifier such as potassium loginate in water, the above-mentioned monomer mixture is added thereto, and further, sodium phosphate or the like is added.
  • an electrolyte, peroxides, etc. as an initiator, polymerizing, and then after reaching a predetermined conversion rate, a charge transfer agent is added to terminate the polymerization, and further, by removing the residual monomer.
  • the emulsifier examples include anionic surfactants such as alkali metal salts of fatty acids, alkali metal salts of logonic acid, sodium formaldehyde condensed naphthalene sulfonate, sulfate esters of higher alcohols, alkylbenzene sulfonates and aliphatic sulfonates, or polyethylene glycols.
  • anionic surfactants such as alkali metal salts of fatty acids, alkali metal salts of logonic acid, sodium formaldehyde condensed naphthalene sulfonate, sulfate esters of higher alcohols, alkylbenzene sulfonates and aliphatic sulfonates, or polyethylene glycols.
  • nonionic surfactants such as the alkyl ester type, the alkyl ether type and the alkyl phenyl ether type of the above are used.
  • emulsifiers it is preferable to contain a metal salt of rosin acid, and it can be used alone (only one type), or it can be used in combination with other emulsifiers in combination of two or more.
  • a metal salt of rosin acid In the production of the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention, an alkali metal salt of rosin acid was used alone.
  • Rosinic acid is a mixture of resin acids having a similar chemical structure, mainly composed of tricyclic diterpenes obtained from pine nuts and the like.
  • These resin acids have three ring structures, two double bonds, and one carboxyl group, and the double bond portion is an ester at the methylol terminal of an unsaturated carboxylic acid or resole-type phenol resin and the carboxyl group portion. It has a highly reactive functional group such as carbylic acid.
  • the amount of such an emulsifier used is 0.1 to 8 parts by mass, preferably 1 to 5 parts by mass, based on 100 parts by mass of all the monomers usually used for latex polymerization.
  • a water-soluble initiator such as potassium persulfate, sodium persulfate, ammonium persulfate, a redox-based initiator, or an oil-soluble initiator such as benzoyl peroxide can be used.
  • Potassium persulfate was used in the production of the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention.
  • chain transfer agent examples include monofunctional alkyl mercaptans such as n-hexyl mercaptan, t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, n-tetradecyl mercaptan, and t-hexyl mercaptan; 1,10-.
  • monofunctional alkyl mercaptans such as n-hexyl mercaptan, t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, n-tetradecyl mercaptan, and t-hexyl mercaptan; 1,10-.
  • Bifunctional mercaptans such as decandiol, ethylene glycol dithioglycolate; trifunctional mercaptans such as 1,5,10-canditrithiol, trimethylolpropanetristhioglycolate; tetrafunctional mercaptans such as pentaerythritol tetrakisthioglycolate.
  • Classes; disulfides; halogen compounds such as carbon tetrachloride, carbon tetrabromide, ethylene bromide; ⁇ -methylstyrene dimer, turpinolene, ⁇ -terpinene, dipentene, allyl alcohol and the like can be used. These may be used alone or in combination of two or more.
  • alkyl mercaptan is preferable, and n-octyl mercaptan and t-dodecyl mercaptan are more preferable.
  • t-dodecyl mercaptan was used.
  • the amount of such a chain transfer agent used is 0.01 to 5 parts by mass, preferably 0.1 to 3 parts by mass, based on 100 parts by mass of all the monomers usually used for latex polymerization.
  • antiaging agents such as hindered phenols, silicone-based, higher alcohol-based, mineral oil-based defoaming agents, reaction terminators, antifreeze agents, etc. are added to the latex, if necessary. Agents may be used.
  • the vinylpyridine-styrene-butadiene copolymer rubber latex is a copolymer containing a vinylpyridine-based monomer, a styrene-based monomer, and a conjugated diene-based butadiene monomer as a constituent unit.
  • a ternary copolymer of a vinyl pyridine-based monomer, a styrene-based monomer, and a conjugated diene-based butadiene monomer a vinyl pyridine-based monomer, a styrene-based monomer, and a conjugated diene.
  • Examples thereof include a copolymer containing a based butadiene monomer and another copolymerizable monomer.
  • the vinylpyridine-based monomer includes vinylpyridine and substituted vinylpyridine in which a hydrogen atom in the vinylpyridine is substituted with a substituent.
  • the vinylpyridine compound include 2-vinylpyridine, 3-vinylpyridine, 4-vinylpyridine, 2-methyl-5-vinylpyridine, 5-ethyl-2-vinylpyridine and the like, and among these, 2 -Vinylpyridine is preferred.
  • These vinyl pyridine-based monomers may be used alone or in combination of two or more.
  • the styrene-based monomer includes styrene and substituted styrene in which a hydrogen atom in the styrene is substituted with a substituent.
  • examples of the styrene-based monomer include styrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2,4-diinopropylstyrene, 2,4-dimethylstyrene, and 4-t.
  • -Butylstyrene, hydroxymethylstyrene and the like can be mentioned, and among these, styrene is preferable.
  • These styrene-based monomers may be used alone or in combination of two or more.
  • conjugated diene-based butadiene monomer examples include aliphatic conjugated butadiene compounds such as 1,3-butadiene and 2-methyl-1,3-butadiene, and among these, 1,3-butadiene is preferable. These conjugated diene-based butadiene monomers may be used alone or in combination of two or more.
  • a known method can be used for the synthesis of the vinylpyridine-styrene-butadiene copolymer rubber latex, and specifically, the method described in JP-A-9-78045 according to the study by the inventors of the present application. Can be used. Then, by utilizing these methods, it is possible to give various compositions and intra-particle structures such as copolymers having a uniform or different composition ratio within the same particles of vinylpyridine-styrene-butadiene copolymer rubber latex. ..
  • vinyl pyridine-styrene-butadiene copolymer rubber latex as city products of copolymers having a uniform composition in the same particles, Nipol 2518 manufactured by Nippon Zeon Corporation and Nippon A & L Inc. ) Made of polymer and the like.
  • examples of market products of copolymers having different composition ratios in the same particle include V0658 manufactured by JSR Co., Ltd. All of these can be used as (A) a synthetic rubber latex having an unsaturated diene in the rubber-resin adhesive composition of the present invention.
  • the monomer ratio of vinyl pyridine: styrene: butadiene is not particularly limited, but the copolymer constituting the vinyl pyridine-styrene-butadiene copolymer particles is not particularly limited. It is preferable that the polymer contains a copolymer obtained by polymerizing a monomer mixture composed of 5 to 20% by mass of vinylpyridine, 10 to 40% by mass of styrene, and 45 to 75% by mass of butadiene.
  • the amount of pyridine moiety having a vulcanization promoting effect is appropriate in the rubber component, and when the degree of cross-linking by sulfur is increased, the adhesive strength of the entire adhesive layer is further improved, and is 20% by mass or less. If this is the case, the degree of cross-linking of the rubber does not become overvulcanized, and a hard adhesive can be obtained. Further, when the amount of styrene is 10% by mass or more, the strength of the latex particles and the adhesive layer is sufficient, the adhesive strength is further improved, and when it is 40% by mass or less, the adhesive layer and the adherend rubber are bonded. This is because it also leads to ensuring the adhesive strength while making the co-sulfurization property appropriate.
  • the composition ratio of the monomer mixture of vinylpyridine: styrene: butadiene was set to 15:15:70.
  • the adhesive composition for an organic fiber cord of the present invention contains (B) a polyvinylpyrrolidone-based polymer in addition to (A) the synthetic rubber latex having an unsaturated diene described above.
  • the (B) polyvinylpyrrolidone-based polymer is composed of a homopolymer of N-vinyl-2-pyrrolidone, N-vinyl-2-pyrrolidone, and a copolymerizable comonomer thereof. Includes coalescence.
  • a gum-up phenomenon due to adhesion of a rubber component observed in an adhesive liquid containing a rubber latex is observed. It has the effect of suppressing the occurrence of (adhesive stains), can suppress the deterioration of workability and adhesive quality in the process of applying the adhesive, and can realize excellent adhesiveness. Specifically, it becomes a protective colloid in which the (B) polyvinylpyrrolidone-based polymer component is adsorbed on the rubber latex component particles, and the rubber latex particles in the liquid are subjected to mechanical shear input to the adhesive composition liquid.
  • the polyvinylpyrrolidone-based polymer (B) has been conventionally used as a dispersant for dissolving a substance that is difficult to dissolve in water for industrial use, and as a protective layer for dispersed particles. Further, the polyvinylpyrrolidone-based polymer (B) is also known to have an adsorption effect by interacting with a hydroxyl group of polyphenol.
  • the (B) polyvinylpyrrolidone-based polymer is not only a homopolymer of N-vinyl-2-pyrrolidone, but also N-vinyl-2-pyrrolidone and other polymerizable monomers (hereinafter, “another simpler”). It may also be a copolymer containing a "mer"). Examples of other monomers constituting the copolymer include acrylic acid, methacrylic acid, alkyl esters of acrylic acid (methyl acrylate, ethyl acrylate, etc.) and alkyl esters of methacrylic acid (methyl methacrylate, ethyl methacrylate, etc.).
  • Acrylic acid aminoalkyl esters (such as diethylaminoethyl acrylate), methacrylic acid aminoalkyl esters, acrylic acid and glycol monoesters, methacrylic acid and glycol monoesters (such as hydroxyethyl methacrylate), acrylic acid alkali metals Salt, alkali metal salt of methacrylic acid, ammonium salt of acrylic acid, ammonium salt of methacrylic acid, quaternary ammonium derivative of aminoalkyl ester of acrylic acid, quaternary ammonium derivative of aminoalkyl ester of methacrylic acid, diethylaminoethyl acrylate Tertiary ammonium compound with methyl sulphate, vinyl methyl ether, vinyl ethyl ether, alkali metal salt of vinyl sulfonic acid, ammonium salt of vinyl sulfonic acid, styrene sulfonic acid, styrene sulfonate, allyl
  • a step of polymerizing a monomer containing vinylpyrrolidone to form a polymer and an ethylenically unsaturated substance other than vinylpyrrolidone can be produced.
  • a polymer can be obtained by a living radical polymerization method or the like, which comprises a step of polymerizing a monomer containing a monomer to form a polymer.
  • the proportion of the other monomer contained in the (B) polyvinylpyrrolidone-based polymer is preferably 50% or less in terms of mass ratio.
  • the K value (value representing the size of the molecular weight by the fikencher method) of the (B) polyvinylpyrrolidone-based polymer is preferably 10 to 100, more preferably 15 to 60.
  • the K value is a constant representing the degree of polymerization proposed by the German chemist Fikencher (see Zellrose Hemy Vol. 13, pp. 58-64, pp. 71-74 (1932)), and is described above (B).
  • the K value of the polyvinylpyrrolidone-based polymer is less than 10, the action of adsorbing as a protective colloid to the (A) rubber latex component particles contained in the adhesive composition becomes low, and the adhesive liquid is used for gum-up.
  • the number average molecular weight of the (B) polyvinylpyrrolidone-based polymer is preferably 5,000 or more, and more preferably 9,000 or more. Further, the number average molecular weight of the (B) polyvinylpyrrolidone-based polymer is preferably 3,000,000 or less, and more preferably 1,000,000 or less. When the number average molecular weight is 5,000 or more, the effect of improving the adhesiveness between the resin and the coated rubber composition can be easily obtained, and when it is 3,000,000 or less, the viscosity of the adhesive liquid becomes high and it becomes difficult to handle. You can prevent that.
  • the polyvinylpyrrolidone-based polymer (B) can be added to the latex (A) in the state of an aqueous solution to which water is added.
  • the solution containing the vinylpyrrolidone-based polymer and water is prepared by dissolving a reaction solution after the polymerization reaction of the vinylpyrrolidone-based polymer described later, a dried product of the vinylpyrrolidone-based polymer, or the like in a solvent. It means the obtained solution, and hereinafter, this may be referred to as "vinylpyrrolidone-based polymer-containing solution".
  • the content (solid content) of the (B) vinylpyrrolidone-based polymer in the vinylpyrrolidone-based polymer-containing solution is not particularly limited, but is preferably 5 to 50% by weight, preferably 10 to 40% by weight. More preferably, it is by weight%. When it is 5% by weight or more, the production efficiency can be further increased and the cost can be reduced, and when it is 50% by weight or less, the viscosity is suppressed and the workability can be maintained well.
  • the content (solid content content) of the (B) polyvinylpyrrolidone-based polymer is not particularly limited, but is 0.1% by mass. The above is preferable, 1% by mass or more is more preferable, and 3% by mass or more is more preferable. Further, it is preferably 15% by mass or less, and more preferably 10% by mass or less.
  • the content of the (B) polyvinylpyrrolidone-based polymer is 0.1% by mass or more, it is possible to further suppress the adhesion of the adhesive composition for an organic fiber cord to a roll or the like, and the workability is improved. It has the advantage of being better.
  • the content of the (B) polyvinylpyrrolidone-based polymer is 15% by mass or less, the amount contained in the adhesive layer does not become too large, and the fracture resistance of the adhesive layer can be sufficiently secured.
  • the "(heat dissociative blocked) isocyanate group" of the above-mentioned "(C) (aqueous compound having a heat dissociative blocked) isocyanate group” means a heat dissociative blocked isocyanate group or an isocyanate group.
  • aqueous of the "(C) (thermally dissociable blocked) aqueous compound having an isocyanate group indicates that it is water-soluble or water-dispersible, and the water-soluble does not necessarily mean completely water-soluble. It also means that it is partially water-soluble, or that it does not undergo phase separation in the aqueous solution of the adhesive composition of the present invention.
  • the thermally dissociable blocking agent is a blocking agent compound capable of dissociating the blocking agent and restoring the isocyanate group by performing heat treatment as necessary while protecting the isocyanate group from an arbitrary chemical reaction. If there is, it is not particularly limited. Specifically, at the temperature of the heat treatment in which the adhesive treatment liquid is attached and dried and then heat-cured, the heat that can restore the crosslinking reactivity of the isocyanate group whose reactivity is suppressed by being sealed with the heat dissociable blocking agent. It is preferably the dissociation temperature.
  • the blocking agent include alcohol, phenol, active methylene, oxime, lactam, amine and the like, and are not particularly limited.
  • Mercaptans such as acetoanilides and acetate amides; imides such as succinic acid imide, phthalate imide and maleic acid imide; Subsulfates such as sodium bisulfite; Cellosolves such as methyl cellosolve, ethyl cellosolve and butyl cellosolve; pyrazole, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazo, 4-bromo-3,5-dimethylpyrazole and 3-methyl- Pyrazoles such as 5-phenylpyrazole; dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, dicyclohexylamine, diphenylamine, xylidine, N, N-diethylhydroxyamine, N, N'-diphenylform amidine, 2- Amines such as hydroxypyridine, 3-hydroxy
  • the "(C) (thermally dissociable blocked) aqueous compound having an isocyanate group” specifically contains aromatic polyisocyanates or aromatic aliphatic polyisocyanates, and is used as aromatic isocyanates.
  • aromatic polyisocyanates or aromatic aliphatic polyisocyanates specifically contains aromatic polyisocyanates or aromatic aliphatic polyisocyanates, and is used as aromatic isocyanates.
  • phenylenediocyanates such as m-phenylenedi isocyanate and p-phenylenedi isocyanate
  • tolylene diisocyanates such as 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate (TDI)
  • 2,4'-diphenylmethane diisocyanate, Diphenylmethane diisocyanates such as 4,4'-diphenylmethane diisocyanate (MDI), dialkyldiphenylmethane diisocyanate, te
  • aromatic aliphatic polyisocyanates examples include xylylene diisocyanates such as m-xylylene diisocyanate, p-xylylene diisocyanate (XDI), and tetramethylxylylene diisocyanate; diethylbenzene diisocyanate; and ⁇ , ⁇ , ⁇ , ⁇ -tetra. Methylxylylene diisocyanate (TMXDI); and the like.
  • modified products such as carbodiimide, polyol and allophanate of the above-mentioned polyisocyanate can be mentioned.
  • aromatic isocyanates are preferable from the viewpoint of code focusing of the adhesive composition, and more preferably tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI) or polymethylene. It is a polyphenyl polyisocyanate (polymeric MDI), and particularly preferably diphenylmethane diisocyanate (MDI).
  • the "(C) (heat dissociative blocked) isocyanate group-containing aqueous compound” is not particularly limited, but is more preferably an aqueous urethane compound having a (heat-dissociative blocked) isocyanate group.
  • the details of the aqueous urethane compound having a (heat dissociative blocked) isocyanate group will be described later.
  • the content (solid content content) of the aqueous compound having the (heat dissociative blocked) isocyanate group of (C) is not particularly limited, but is preferably 5% by mass or more, preferably 75% by mass. % Or less is preferable. This is because when the content is 5% by mass or more, the adhesiveness between the resin and the coated rubber composition becomes better. From the same viewpoint, the content (solid content content) of the aqueous compound having the (C) (heat dissociative blocked) isocyanate group is more preferably 10% by mass or more, and more preferably 15% by mass or more. Is even more preferable.
  • the amount of other components such as rubber latex to be blended in the adhesive composition can be relatively secured to a certain level or more, and as a result, the adhesiveness with the adherend rubber can be secured. Is better.
  • the content (solid content content) of the aqueous compound having the (C) (heat dissociative blocked) isocyanate group is more preferably 70% by mass or less, and more preferably 55% by mass or less. Is even more preferable.
  • a polyester synthetic resin material such as polyethylene terephthalate, which is widely used as an organic fiber cord, is composed of a flat linear polymer chain.
  • the surface of the polymer chain or the gaps between the polymer chains have a ⁇ -electronic atmosphere derived from the aromatics and the like contained in the polymer chain.
  • polyester has a particularly small number of hydroxyl groups on the surface as compared with 6,6-nylon. Therefore, conventionally, the adhesive composition for an organic fiber cord used for an organic fiber cord made of polyester has been used in order to obtain sufficient adhesive strength.
  • the adhesive composition for organic fiber cords is dispersed in the gaps between the polymer chains of the organic fiber cords
  • -The adhesive layer of the adhesive composition for organic fiber cords is the polymer chains of the organic fiber cords.
  • Adhesion to the surface For the purpose of this, a molecule having a planar structure (“a portion easily diffused into an organic fiber cord”) having an aromatic ring having an aromatic ⁇ electron on the side surface has been contained as an adhesion promoter.
  • water dispersibility thermalally dissociative blocked
  • Isocyanate compounds have been used.
  • the rubber-resin-resin adhesive composition of the present invention in addition to the hydrophobic aromatic polyisocyanate portion, which is a “portion that easily diffuses into the resin” in the molecular structure, a “part that does not easily diffuse into the resin”. It is more preferable to contain "an aqueous urethane compound having a (thermally dissociable blocked) isocyanate group" which also has a hydrophilic molecular chain portion.
  • aqueous of the “aqueous urethane compound” indicates that it is water-soluble or water-dispersible, and the water-soluble does not necessarily mean completely water-soluble, but is partially water-soluble. Alternatively, it also means that no phase separation occurs in the aqueous solution of the adhesive composition.
  • the "urethane compound" of the "aqueous urethane compound” is a compound having a covalent bond formed between the nitrogen of the amine and the carbon of the carbonyl group, and refers to a compound represented by the following general formula.
  • R and R' represent a hydrocarbon group.
  • the molecular weight of the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group” is not particularly limited as long as it can maintain aqueous properties, but is preferably a number average molecular weight of 1,500 to 100. It is 000, and particularly preferably the number average molecular weight is 9,000 or less.
  • the method for synthesizing the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group” is not particularly limited, but the method described in JP-A-63-51474 and the like can be used. It can be a known method.
  • a preferred embodiment of the above-mentioned "aqueous urethane compound having a (heat dissociative blocked) isocyanate group” is ( ⁇ ) An organic polyisocyanate compound having 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less. ( ⁇ ) A compound having 2 or more and 4 or less active hydrogen groups and having a number average molecular weight of 5,000 or less. A compound having ( ⁇ ) a thermally dissociative blocking agent and ( ⁇ ) at least one active hydrogen group and at least one anionic, cationic or nonionic hydrophilic group.
  • the mixing ratio of each of ( ⁇ ), ( ⁇ ), ( ⁇ ) and ( ⁇ ) to the total amount is Regarding ( ⁇ ), 40% by mass or more, 85% by mass or less, Regarding ( ⁇ ), 5% by mass or more, 35% by mass or less, Regarding ( ⁇ ), 5% by mass or more, 35% by mass or less, and Regarding ( ⁇ ), 5% by mass or more, 35% by mass or less, It is a reaction product after mixing and reacting so that Moreover, when the molecular weight of the isocyanate group (-NCO) is 42, the composition ratio of the (heat dissociative blocked) isocyanate group in the reaction product is 0.5% by mass or more and 11% by mass or less. It is characterized by being.
  • aqueous urethane compound having a (thermally dissociable blocked) isocyanate group is urethane because it has both a moiety composed of a (thermally dissociable blocked) isocyanate group and a hydrophilic moiety having a hydrophilic group. This is because it has the advantage of increasing the self-hydrophilicity of the compound.
  • the organic polyisocyanate compound having ( ⁇ ) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is not particularly limited, but is an aromatic polyisocyanate compound and an oligomer thereof. It is preferable, and other aliphatic, alicyclic or heterocyclic polyisocyanate compounds and oligomers thereof may be used.
  • the reaction product after reacting such an organic polyisocyanate compound having ( ⁇ ) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is "(thermally dissociable blocked)". This is because the "aqueous urethane compound having an isocyanate group" is more likely to be dispersed in the gaps between the polymer chains of the resin.
  • aliphatic polyisocyanate compound ethylene diisocyanate, 1,4-tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate, 1,12-dodecanediisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2 , 4,4-trimethylhexamethylene diisocyanate, dimerate diisocyanate, lysine diisocyanate and the like
  • examples of the alicyclic polyisocyanate compound include cyclobutane-1,3-diisocyanate, cyclohexane-1,3-diisocyanate, cyclohexane-1,4-diisocyanate.
  • Isophoron diisocyanate 4,4'-methylenebis (cyclohexylisocyanate), methylcyclohexane-2,4-diisocyanate, methylcyclohexane-2,6-diisocyanate, 1,3- (isocyanatomethyl) cyclohexane, etc.
  • the compound include a tolylene diisocyanate adduct of 1,3,5-tris (2'-hydroxyethyl) isocyanuric acid
  • examples of the aromatic polyisocyanate compound include m-phenylenedi isocyanate and p-phenylenedi isocyanate.
  • aromatic polyisocyanate compounds are preferable, and methylenediphenyl polyisocyanate, polyphenylene polymethylene polyisocyanate and the like are particularly preferable.
  • Polyphenylene polymethylene polyisocyanate having a number average molecular weight of 2,000 or less is preferable, and polyphenylene polymethylene polyisocyanate having a number average molecular weight of 1,000 or less is particularly preferable.
  • the reaction product after reacting such an organic polyisocyanate compound having ( ⁇ ) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is "(thermally dissociable blocked)". This is because the "aqueous urethane compound having an isocyanate group" is more likely to be dispersed in the gaps between the polymer chains of the resin.
  • the compound having ( ⁇ ) 2 or more and 4 or less active hydrogen groups and having a number average molecular weight of 5,000 or less is not particularly limited, but specifically, the following (i) to (vii).
  • Examples include compounds selected from the group consisting of: (I) Multihydric alcohols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
  • Multivalent amine C2-C4 alkylene oxide heavy adducts of polyhydric phenols and amino alcohols, C2-C4 alkylene oxide heavy adducts of C3 and above polyhydric alcohols, An alkylene oxide copolymer of C2 to C4 or an alkylene oxide polymer of C3 to C4.
  • the active hydrogen group means active hydrogen (atomic hydrogen (hydrogen radical)) and active hydrogen when placed under suitable conditions. It refers to a group containing hydrogen that becomes a hydride ion (hydride). Examples of the active hydrogen group include an amino group and a hydroxyl group.
  • At least one active hydrogen group and at least one of the above-mentioned "compound having ( ⁇ ) at least one active hydrogen group and at least one anionic, cationic or nonionic hydrophilic group examples include, but are not limited to, amino sulfonic acids such as taurine, N-methyl taurine, N-butyl taurine and sulfanic acid, and amino carboxylic acids such as glycine and alanine. ..
  • the method for synthesizing the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" by mixing and reacting the ( ⁇ ), ( ⁇ ), ( ⁇ ), and ( ⁇ ) is particularly limited. However, a known method such as the method described in JP-A-63-51474 can be used.
  • aqueous urethane compound having a (heat dissociative blocked) isocyanate group is the following general formula (1):.
  • A is a residue of the organic polyisocyanate compound from which the active hydrogen group has been eliminated.
  • X is a residue of a polyol compound having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less from which the active hydrogen group has been eliminated.
  • Y is the residue of the heat dissociative blocking agent from which the active hydrogen group has been eliminated.
  • Z is a residue of a compound having at least one active hydrogen group and a group producing at least one salt or a hydrophilic polyether chain from which the active hydrogen group has been eliminated.
  • aqueous urethane compound having a (thermally dissociable blocked) isocyanate group is a urethane compound because it has both a moiety consisting of a (thermally dissociable blocked) isocyanate group and a hydrophilic moiety having a hydrophilic group. This is because it has the advantage of increasing the self-water solubility of.
  • the "organic polyisocyanate compound" of the "residue from which the active hydrogen group has been removed from the organic polyisocyanate compound” A in the formula (1) contains an aromatic ring.
  • the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group” is more easily dispersed in the gaps between the polymer chains of the resin.
  • examples thereof include methylenediphenylpolyisocyanate and polyphenylenepolymethylenepolyisocyanate.
  • Polyphenylene polymethylene polyisocyanate having a number average molecular weight of 6,000 or less is preferable, and polyphenylene polymethylene polyisocyanate having a number average molecular weight of 4,000 or less is particularly preferable.
  • polyol compound having 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less is not particularly limited, but is specifically selected from the group consisting of the following (i) to (vi). Examples include compounds: (I) Multihydric alcohols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
  • aqueous urethane compound having a (heat dissociative blocked) isocyanate group is not particularly limited, but commercially available products such as Elastron BN27, BN77, BN11 manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd. are used. You can also.
  • the BN77 was used in the following examples herein.
  • One embodiment of the adhesive composition for an organic fiber cord of the present invention comprises (A) a synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (D) an epoxide compound.
  • the "(D) epoxide compound” refers to a compound having oxacyclopropane (oxylan) (epoxy group), which is a three-membered ring ether, in its structural formula.
  • the "(D) epoxide compound” functions as a cross-linking agent component in the adhesive composition. That is, when the adhesive composition contains “(D) epoxide compound", it is crosslinked between the epoxy group and the hydroxyl group or the like contained in the fiber resin surface, (B) polyvinylpyrrolidone-based polymer or other formulations. Is introduced, and the improvement of the breakage resistance of the adhesive layer and the significant performance improvement in the adhesive force at high temperature can be seen.
  • the "(D) epoxide compound” is mixed with the "(C) (thermally dissociative blocked) aqueous compound having an isocyanate group” and heated.
  • the adhesive composition mainly composed of urethane bonds is obtained.
  • the epoxy group of the "(D) epoxide compound” is preferably polyfunctional. This is because the effect of the suppression is enhanced, the destructive drag of the adhesive layer by the adhesive composition is further enhanced, and the adhesive force at a high temperature is also enhanced.
  • the "(D) epoxide compound” is preferably a compound containing two or more epoxy groups in one molecule. Particularly preferably, it is a compound containing four or more epoxy groups in one molecule. The reason for this is that the epoxy group becomes polyfunctional, and as described above, the destructive drag of the adhesive layer by the adhesive composition is further increased, and the adhesive force at high temperature is also higher.
  • (D) epoxide compound examples include diethylene glycol / diglycidyl ether, polyethylene / diglycidyl ether, polypropylene glycol / diglycidyl ether, neopentyl glycol / diglycidyl ether, and 1,6-hexanediol.
  • Polyhydric alcohols such as diglycidyl ether, glycerol / polyglycidyl ether, trimethylolpropane / polyglycidyl ether, polyglycerol / polyglycidyl ether, pentaerythiol / polyglycidyl ether, diglycerol / polyglycidyl ether, sorbitol polyglycidyl ether, etc.
  • the reaction product with epichlorohydrin; novolak type epoxy resin such as phenol novolac type epoxy resin, cresol novolac type epoxy resin; bisphenol A type epoxy resin and the like.
  • a reaction product of polyhydric alcohols and epichlorohydrin, or a novolak type epoxy resin is preferable.
  • the sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, and novolak type epoxy resin commercially available chemicals can be used.
  • the "(D) epoxide compound” can be used by dissolving it in water or dispersing it in water by emulsification.
  • the "(D) epoxide compound” can be dissolved in water as it is.
  • the above-mentioned “(D) epoxide compound” is dissolved in a small amount of solvent as needed, and the solution is used as a known emulsifier (for example, sodium alkylbenzene sulfonic acid, sodium dioctylsulfosuccinate salt, nonylphenolethylene oxide adduct).
  • Etc. can be emulsified into water to form an emulsified solution.
  • the content (solid content content) of the "(D) epoxide compound” is not particularly limited, but is preferably 0.1% by mass or more, and more preferably 0.4% by mass or more. It is particularly preferably 1.0% by mass. Further, it is preferably 40% by mass or less, more preferably 30% by mass or less. This is because when the content is 0.1% by mass or more, the adhesiveness between the resin and the coated rubber composition becomes better. Further, if it is 40% by mass or less, the amount of other components such as rubber latex to be blended in the adhesive composition can be relatively secured to a certain level or more, and as a result, the adhesiveness with the adherend rubber can be secured. Is better.
  • the rubber-resin adhesive composition of the present invention is (A) Synthetic rubber latex with unsaturated diene, (B) Polyvinylpyrrolidone-based polymer and It is characterized by containing the (E) thermally crosslinkable compound.
  • the (E) heat-crosslinkable compound contains (C) an aqueous compound having a (heat-dissociable blocked) isocyanate group or (D) an epoxidized compound, and the adhesive composition is produced.
  • Compounds or (D) epoxidized compounds can be mixed in any order.
  • the adhesive composition is applied to the resin coating treatment as soon as possible. Specifically, it is more preferable that the adhesive composition is subjected to a resin coating treatment within 1 to 2 days after mixing the "(D) epoxide compound” with water.
  • the adhesive composition of the present invention is not particularly limited, but for example, after dissolving "(B) a polyvinylpyrrolidone-based polymer" in water, "(A) a synthetic rubber having an unsaturated diene” is used. It can be produced by mixing with “latex”, cooling, and further mixing with "(C) an aqueous compound having a (heat-dissociable blocked) isocyanate group” or (D) an epoxide compound.
  • "(B) a polyvinylpyrrolidone-based polymer” is dissolved in water and then mixed with "(A) a synthetic rubber latex having an unsaturated diene” or (D) an epoxide compound, and further. It can be produced by mixing with "(C) an aqueous compound having a (thermally dissociable blocked) isocyanate group”.
  • the mixed mass ratio [(A): (B)] of "(A) synthetic rubber latex having unsaturated diene” and "(B) polyvinylpyrrolidone-based polymer” is particularly high. Although not limited, it is preferably in the range of 100: 0.1 to 100: 25, more preferably in the range of 100: 0.2 to 100:15 (including the mixed mass ratio at both ends). ). If the mixed mass ratio is 100: 0.1 or more (if the ratio value is 1000 or less), "(B) polyvinylpyrrolidone-based weight" is surrounded by "(A) synthetic rubber latex having unsaturated diene". This is because "coalescence" can be bridged.
  • the mixed mass ratio is 100:25 or less (if the ratio value is 10 or more), "(B) polyvinyl” formed around "(A) synthetic rubber latex having unsaturated diene” is formed.
  • Cross-linking by "pyrrolidone-based polymer” does not become excessive, the adhesive composition layer coated on the resin surface does not become too hard, and the material deterioration of the adhesive composition under repeated strain due to rotation during tire running is small. This is because the adhesiveness can be suitably maintained.
  • the mass ratio [(A): (E)] with the compound is preferably in the range of 100: 5 to 100: 300, more preferably in the range of 100: 15 to 100: 150, and 100: It is even more preferably in the range of 20 to 100: 80 (including the mixed mass ratio at both ends). If the mixed mass ratio is 100: 5 or more (if the ratio value is 20 or less), the ratio of "(A) synthetic rubber latex having unsaturated diene" in the adhesive composition becomes too large. This is because the destructive resistance of the adhesive layer due to the adhesive composition can be sufficiently maintained, and the deterioration of the adhesiveness under strain can be prevented.
  • the ratio occupied by "(A) synthetic rubber latex having unsaturated diene" in the adhesive composition if the mixed mass ratio is 100: 300 or less (if the ratio value is 1/3 or more), the ratio occupied by "(A) synthetic rubber latex having unsaturated diene" in the adhesive composition. Is not too low, and when the coated rubber composition which is the adherend of the resin and the adhesive composition are co-sulfurized and adhered, the coated rubber composition which is the adherend and the above-mentioned "(A) This is because the "synthetic rubber latex having an unsaturated diene" is well compatible with the "synthetic rubber latex", and as a result, the adhesiveness between the coated rubber composition which is the adherend and the adhesive composition is sufficiently high. Is.
  • the (A) synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (E) a heat-crosslinkable compound are preferably aqueous. This is because water, which is less polluting to the environment, can be used as a solvent.
  • Organic fiber cord-rubber complex The organic fiber cord-rubber complex of the present invention will be described in detail with reference to FIG.
  • FIG. 1 is a schematic cross-sectional view showing an example of the organic fiber cord-rubber complex of the present invention in an embodiment of the present invention.
  • the organic fiber cord-rubber composite 31 the outer radial outer surface of the organic fiber cord 1 is covered with the adhesive layer 32 by the rubber-resin adhesive composition 2 of the present invention. Then, the organic fiber cord 1 is further adhered to the coated rubber composition 33 located on the outer radial side thereof via the adhesive 32 by the rubber-resin adhesive composition 2, and the organic fiber cord 1 of the present invention is formed.
  • -Rubber composite 31 is formed.
  • the form of the rubber reinforcing material using the rubber-resin adhesive composition of the present invention may be a film, a short fiber, a non-woven fabric, or the like in addition to the organic fiber cord-rubber composite. ..
  • the coated rubber composition constituting the organic fiber cord-rubber composite of the present invention preferably contains a rubber component mixed with a compounding agent usually used in the rubber industry.
  • the rubber component is not particularly limited, and for example, in addition to natural rubber, polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), and acrylonitrile butadiene rubber (NBR).
  • Chloroprene rubber (CR), butyl rubber (IIR) and other conjugated diene synthetic rubbers, as well as ethylene-propylene copolymer rubber (EPM), ethylene-propylene-diene copolymer rubber (EPDM), polysiloxane rubber and the like.
  • EPM ethylene-propylene copolymer rubber
  • EPDM ethylene-propylene-diene copolymer rubber
  • polysiloxane rubber and the like.
  • natural rubber and conjugated diene-based synthetic rubber are preferable. Further, these rubber components may be used alone or in combination of two or more.
  • the organic fiber cord-rubber composite of the present invention covers the organic fiber cord with the rubber-resin-resin adhesive composition according to the present invention to form an adhesive layer, and is contained in the rubber-resin-resin adhesive composition. It is produced by co-vulcanizing and adhering "(A) a synthetic rubber latex having an unsaturated diene" and a rubber component in a coated rubber composition which is an adherend of the organic fiber cord.
  • the method for coating the organic fiber cord with the rubber-resin adhesive composition according to the present invention is not particularly limited, but the organic fiber cord is immersed in the rubber-resin adhesive composition.
  • a method of applying the rubber-resin adhesive composition to the organic fiber cord with a brush, a method of spraying the rubber-resin adhesive composition onto the organic fiber cord, and the like, which are appropriate as necessary. Method can be selected.
  • the organic fiber cord is coated with the rubber-resin adhesive composition
  • the rubber-resin adhesive composition if the rubber-resin adhesive composition is dissolved in various solvents to reduce the viscosity, the coating becomes easier.
  • the solvent for lowering the viscosity of the rubber-resin adhesive composition is environmentally preferable to be mainly composed of water.
  • the thickness of the adhesive layer of the rubber-resin-resin adhesive composition is not particularly limited, but is preferably 50 ⁇ m or less, and more preferably 0.5 ⁇ m or more and 30 ⁇ m or less. preferable. It should be noted that when the amount of the adhesive composition adhered by the adhesive treatment becomes large, the adhesive durability under the rolling of the tire tends to decrease. The reason for this is that the adhesive composition at the interface of the fiber material to be adhered has relatively small deformation due to the stress due to strain due to the high rigidity of the fiber material, but the deformation due to strain increases as the distance from the interface increases. This is to become.
  • the adhesive composition contains a large amount of thermosetting condensate as compared with the adherend rubber material, it is hard and brittle, so that the adhesive fatigue under repeated strain tends to increase.
  • the average thickness of the adhesive composition layer is preferably 50 ⁇ m or less, more preferably 0.5 ⁇ m or more and 30 ⁇ m or less.
  • the concentration of the rubber-resin adhesive composition impregnated in the organic fiber cord is not particularly limited, but is 5.0% by mass or more with respect to the mass of the organic fiber cord. It is preferably 0% by mass or less, and more preferably 7.5% by mass or more and 20.0% by mass or less (both are solid content conversion values).
  • the organic fiber cord coated with the rubber-resin adhesive composition is, for example, dried at a temperature of 100 ° C. or higher and 210 ° C. or lower, and then the glass transition temperature (typically) of the polymer chain of the organic fiber cord. It is preferable to perform the heat treatment at a temperature of [melting temperature: ⁇ 70 ° C.]) or higher and [melting temperature: ⁇ 10 ° C.] or lower) of the polymer chain.
  • the preferred reason for this is that when the temperature is equal to or higher than the glass transition temperature of the polymer chain of the organic fiber cord, the molecular mobility of the polymer chain of the organic fiber cord becomes good, and the rubber-resin adhesive composition
  • the rubber-resin adhesive composition and the organic fiber cord are used so that the adhesion promoter (( ⁇ ) thermally crosslinkable compound) and the polymer chain of the organic fiber cord can sufficiently interact with each other. This is because a sufficient adhesive force between them can be obtained.
  • the organic fiber cord may be pretreated by electron beam, microwave, corona discharge, plasma treatment or the like in advance.
  • the resin material may be in any form such as a film, a cord, a cable, a filament, a filament tip, a cord woven fabric, and a canvas.
  • a cord formed by twisting a plurality of filaments of the resin is preferably used for reinforcing rubber articles such as tire articles and conveyor belts.
  • the synthetic fiber has an upper twist and a lower twist, the twist coefficient of the lower twist is 1,300 to 2,500, and the twist coefficient of the upper twist is 900 to 1,800. ..
  • the organic fiber cord is a polyethylene terephthalate tire cord having a twist structure of 1670 dtex / 2, an upper twist number of 40 times / 10 cm, and a lower twist number of 40 times / 10 cm. It is preferable that the rubber-resin-resin adhesive composition is attached to the organic fiber cord-rubber composite with respect to the mass.
  • the organic fiber cord coated with the rubber-resin adhesive composition is formed by the synthetic rubber latex having (A) unsaturated diene in the rubber-resin adhesive composition and the cover of the organic fiber cord. It is co-vulcanized and adhered to the rubber component in the coated rubber composition which is the adherend.
  • sulfur for example, sulfur, tetramethyltylalium disulfide, dipentamethylenetylalium tetrasulfide and other tyralium polysulfide compounds, 4,4-dithiomorpholin, p-quinone, etc.
  • examples thereof include organic vulcanizers such as dioxime, p, p'-dibenzoquinone dioxime, and cyclic sulfur imide. Above all, it is preferable to use sulfur.
  • the rubber component in the coated rubber composition contains various compounds such as fillers such as carbon black, silica, and aluminum hydroxide, which are usually used in the rubber industry, vulcanization accelerators, antiaging agents, and softeners.
  • the agent can be appropriately blended.
  • the vulcanizing agent contained in the adherend of the synthetic resin material such as the organic fiber cord and / or the adherend of the coated rubber composition is the rubber-resin.
  • the rubber-resin adhesive composition is crosslinked by the vulcanizing agent that has been transferred to the inter-adhesive composition, the effect of adhesion can be obtained. stomach.
  • the tire of the present invention uses the organic fiber cord-rubber composite of the present invention.
  • the rubber-resin-resin adhesive composition of the present invention and the organic fiber cord-rubber composite of the present invention can be applied not only to the above-mentioned tires but also to all rubber articles such as conveyor belts, belts, hoses, and air springs. Can also be applied.
  • (A) vinylpyridine-styrene-butadiene copolymer latex as the synthetic rubber latex having an unsaturated diene is based on Comparative Example 1 described in JP-A-9-78045. Then, it was prepared and used as follows. 130 parts by mass of deionized water and 4.0 parts by mass of potassium rosinate were charged and dissolved in a nitrogen-substituted autoclave having a capacity of 5 liters.
  • a monomer mixture having a composition of 15 parts by mass of vinylpyridine monomer, 15 parts by mass of styrene, and 70 parts by mass of butadiene and 0.60 parts by mass of t-dodecyl mercaptan were charged and emulsified. Then, the temperature was raised to 50 ° C., 0.5 part by mass of potassium persulfate was added, and polymerization was started. After the reaction rate of the monomer mixture reached 90%, 0.1 part by mass of hydroquinone was added to terminate the polymerization. Next, the unreacted monomer was removed under reduced pressure to obtain a vinylpyridine-styrene-butadiene copolymer latex having a solid content concentration of 41% by mass.
  • (B) Polyvinylpyrrolidone-based polymer aqueous solution In the following comparative examples and examples, as the (B) polyvinylpyrrolidone-based polymer, Pitzcol K-30L (polyvinylpyrrolidone, K value 30, weight average molecular weight: 45,000, 30% aqueous solution, Dai-ichi Kogyo Seiyaku Co., Ltd. Made) was used as it was.
  • ((D) Epoxide compound) In the following comparative examples and examples, as the (D) epoxide compound, the trade name "Denacol EX-614B" manufactured by Nagase Chemtech Co., Ltd., which is a sorbitol polyglycidyl ether, (molecular weight: 949, epoxy equivalent: 173, (Solid content concentration: 100% by mass) was diluted with deionized water to produce an aqueous solution having a solid content concentration of 10% by mass, and the aqueous solution was used for preparing the adhesive composition.
  • the trade name "Denacol EX-614B” manufactured by Nagase Chemtech Co., Ltd. which is a sorbitol polyglycidyl ether, (molecular weight: 949, epoxy equivalent: 173, (Solid content concentration: 100% by mass) was diluted with deionized water to produce an aqueous solution having a solid content concentration of 10% by mass, and the aqueous solution was used
  • Latex Adhesive Composition (Comparative Example 1)
  • the synthetic rubber latex having (A) unsaturated diene and water were mixed by adjusting the amount so that the solid content concentration was 18% by mass, and then sufficiently stirred to obtain a latex adhesive composition (A). Comparative Example 1) was obtained.
  • Latex-Aqueous Urethane Adhesive Composition (Comparative Example 2)> The synthetic rubber latex having (A) unsaturated diene and the aqueous compound having (C) (thermally dissociable blocked) isocyanate group are blended as shown in Table 1, and the solid content of the adhesive composition is blended. After adjusting the amount with water so that the concentration became 18% by mass and mixing, the mixture was sufficiently stirred to obtain a latex-aqueous urethane adhesive composition (Comparative Example 2).
  • Latex-Epoxide Compound Adhesive Composition (Comparative Example 3)
  • the synthetic rubber latex having (A) unsaturated diene and the (D) epoxide compound are blended as shown in Table 1, and the adhesive composition is mixed with water so that the solid content concentration is 18% by mass. After adjusting the amount and mixing, the mixture was sufficiently stirred to obtain a latex-epoxide compound adhesive composition (Comparative Example 3).
  • Adhesive Composition (Examples 1 and 2)> As shown in Table 1, each predetermined (A) synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (C) an aqueous compound having a (heat-dissociable blocked) isocyanate group (Example). The 1) or (D) epoxide compound (Example 2) was blended in this order, adjusted in amount with water so that the solid content concentration of the adhesive composition was 18% by mass, and then mixed. The mixture was sufficiently stirred to obtain an adhesive composition (Examples 1 and 2) according to an embodiment of the present invention.
  • ⁇ Tire code-Making rubber complex As the organic fiber cord, a tire cord made of polyethylene terephthalate having a twist structure of 1670 dtex / 2, an upper twist number of 40 times / 10 cm, and a lower twist number of 40 times / 10 cm was used.
  • the tire cord was immersed in the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2, and the concentration of the adhesive composition impregnated in the tire cord was based on the mass of the organic fiber cord. It was adjusted to 3.8% by mass. Then, after drying (150 ° C., 60 seconds), it was subjected to adhesive heating (240 ° C., 0.8 kg / piece, 60 seconds) and coated with the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2.
  • the tire cord obtained as described above was embedded in an unvulcanized compounded rubber composition and co-vulcanized at 160 ° C. for 20 minutes to prepare a sample tire cord-rubber composite.
  • the unvulcanized rubber composition for coating a rubber composition containing natural rubber, styrene-butadiene rubber, carbon black, vulcanized chemicals and the like was used.
  • Table 1 below shows the formulations of the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2 and the results of the adhesiveness evaluation.
  • A1 Vinyl pyridine latex, vinyl pyridine-styrene-butadiene copolymer latex synthesized by the above method, solid content concentration: 41% by mass.
  • B1 Polyvinylpyrrolidone, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., trade name "Pitzcol K-30L", number average molecular weight 45,000, K value 27-33, solid content concentration 30% by mass.
  • the present invention (1) By not using resorcin and formaldehyde, the environmental load is small. (2) Good adhesion between the organic fiber cord and the coated rubber composition, A rubber-resin-resin adhesive composition capable of obtaining the above-mentioned effect is provided. In addition, an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition and a tire using the organic fiber cord-rubber composite are also provided. Therefore, the present invention can be used in the industrial field of manufacturing rubber articles such as tires.
  • Organic fiber cord 2 Rubber-resin adhesive composition 31: Organic fiber cord-rubber composite 32: Adhesive layer with rubber-resin adhesive composition 33: Covered rubber composition

Abstract

The purpose of the present invention is to provide a rubber-to-resin adhesive composition (in particular, an organic fiber cord adhesive composition) in which (1) the environmental load is low due to not using resorcin, and (2) adhesion between a resin (in particular, an organic fiber cord) and a coating rubber composition is good. In order to solve this problem, the present invention is characterized by including: (A) a synthetic rubber latex having an unsaturated diene; (B) a polyvinylpyrrolidone polymer; and (E) a thermally crosslinkable compound.

Description

ゴム-樹脂間接着剤組成物、ゴム-有機繊維コード複合体及びタイヤRubber-resin adhesive composition, rubber-organic fiber cord composites and tires
 本発明は、ゴム-樹脂間接着剤組成物、ゴム-有機繊維コード複合体及びタイヤに関するものである。 The present invention relates to a rubber-resin adhesive composition, a rubber-organic fiber cord composite, and a tire.
 従来、タイヤ等のゴム製品を補強する目的において、ナイロン繊維、ポリエステル繊維等からなるタイヤコード等の有機繊維コードとタイヤ用ゴム組成物とを接着させ、有機繊維コード-ゴム複合体とすることが行われている。そして、前記接着には、有機繊維コードを有機繊維コード用接着剤組成物で被覆し、タイヤ用ゴム組成物に埋設して、タイヤ用ゴム組成物と共加硫する手法が汎用されている。 Conventionally, for the purpose of reinforcing rubber products such as tires, an organic fiber cord such as a tire cord made of nylon fiber, polyester fiber or the like and a rubber composition for a tire are adhered to form an organic fiber cord-rubber composite. It is done. For the bonding, a method of coating the organic fiber cord with an adhesive composition for an organic fiber cord, embedding it in a rubber composition for a tire, and co-vulcanizing it with the rubber composition for a tire is widely used.
 また、前記有機繊維コードを前記有機繊維コード用接着剤組成物で被覆する工程では、前記有機繊維コード用接着剤組成物の粘度を調整する目的で一般的に溶媒を用いるが、該工程で溶媒が揮発するために、前記溶媒としては環境負荷の少ない水を用いることが好ましい。更に、浸漬により前記有機繊維コード用接着剤組成物で被覆する場合には、前記有機繊維コード用接着剤組成物を浸漬により塗布できるまでの低粘度にすることが必要である。 Further, in the step of coating the organic fiber cord with the organic fiber cord adhesive composition, a solvent is generally used for the purpose of adjusting the viscosity of the organic fiber cord adhesive composition, but the solvent is used in the step. It is preferable to use water having a small environmental load as the solvent because the solvent volatilizes. Further, when the adhesive composition for organic fiber cords is coated with the adhesive composition for organic fiber cords by dipping, it is necessary to reduce the viscosity until the adhesive composition for organic fiber cords can be applied by dipping.
 一般的に、水性(水溶解あるいは水分散できる)を持たせた水系接着剤組成物に含まれる成分は、極性の分子構造を有する必要がある。しかしながら、一方で、被着体となるゴムや有機繊維コード基材等の高分子材料は、極性が低く、ゴムや有機繊維コード基材等の表面の極性と有機繊維コード用接着剤組成物に含まれる成分の極性との差が大きくなると接着し難くなる。従って、前記水系接着剤組成物を有機繊維コード用接着剤組成物として用いるには、前記水系接着剤組成物に含まれる成分は、水性であるために極性を持つ必要がある反面、このことにより被着体の極性との差が生じて接着性が低下しないような極性の制御が必要である。そこで、これらの背反を両立する機能を有する水系の有機繊維コード用接着剤組成物が好適に用いられている。 In general, the components contained in the water-based adhesive composition having water-based properties (which can be dissolved or dispersed in water) need to have a polar molecular structure. However, on the other hand, polymer materials such as rubber and organic fiber cord base materials, which are adherends, have low polarity, and are suitable for the surface polarity of rubber, organic fiber cord base materials, etc. and the adhesive composition for organic fiber cords. If the difference from the polarity of the contained components becomes large, it becomes difficult to adhere. Therefore, in order to use the water-based adhesive composition as an adhesive composition for an organic fiber cord, the components contained in the water-based adhesive composition must have polarity because they are aqueous, but this causes the components to have polarity. It is necessary to control the polarity so that there is a difference from the polarity of the adherend and the adhesiveness does not decrease. Therefore, an aqueous adhesive composition for an organic fiber cord having a function of achieving both of these conflicts is preferably used.
 前記有機繊維コード用接着剤組成物としては、従来、レゾルシン、ホルマリン及びゴムラテックスを含む混合液を熟成させて得られるRFL(レゾルシン-ホルムアルデヒド-ラテックス)接着剤組成物、或いは前記RFL接着剤組成物に特定の接着促進剤を混合した接着剤組成物が用いられてきた(特許文献1~4参照)。 The adhesive composition for an organic fiber cord is an RFL (resorcin-formaldehyde-latex) adhesive composition obtained by aging a mixed solution containing resorcin, formalin and rubber latex, or the RFL adhesive composition. Adhesive compositions in which a specific adhesion promoter is mixed have been used (see Patent Documents 1 to 4).
 周知のように、ゴム業界では、水分散性のゴムラテックス成分と、水溶性であるレゾルシンとホルマリンを混合して熟成することで得られた水系のフェノール樹脂と、からなる接着剤組成物(特許文献1)が、被着体となるゴムとの接着と、有機繊維コード材料等の極性が少ない基材表面との接着と、を両立する機能を有することが見出され、世界的に広く用いられている。前記RFL接着剤組成物による接着においては、前記RFL接着剤組成物に含まれるゴムラテックス成分が被着ゴム側と共加硫で接着し、一方、有機繊維基材との接着性を有するレゾルシンとホルムアルデヒドの縮合物からなるフェノール系樹脂成分により被着基材側と接着する。 As is well known, in the rubber industry, an adhesive composition consisting of a water-dispersible rubber latex component, a water-based phenol resin obtained by mixing and aging water-soluble resorcin and formalin, and an adhesive composition (patented). Document 1) has been found to have a function of achieving both adhesion to rubber as an adherend and adhesion to a substrate surface having low polarity such as an organic fiber cord material, and is widely used worldwide. Has been done. In the bonding with the RFL adhesive composition, the rubber latex component contained in the RFL adhesive composition adheres to the adhered rubber side by co-condensation, while the resorcin having adhesiveness to the organic fiber base material is used. Adhesive to the adherend base material side with a phenolic resin component composed of a condensate of formaldehyde.
 ここで、レゾルシンが好ましく用いられている理由は、被着体と接着性が高い樹脂種であるフェノール系縮合樹脂を提供しつつ、水溶性を得るためにフェノール環に導入する極性官能基が、極性が比較的小さく立体障害となり難い水酸基であり、有機繊維基材側と接着性が高い樹脂成分を提供できる為である。 Here, the reason why resorcin is preferably used is that the polar functional group introduced into the phenol ring in order to obtain water solubility while providing a phenolic condensed resin which is a resin type having high adhesiveness to the adherend is used. This is because it is a hydroxyl group having a relatively small polarity and is less likely to cause steric hindrance, and can provide a resin component having high adhesiveness to the organic fiber base material side.
 また、前記RFL接着剤組成物は、塩基性組成物の存在下で、レゾルシンと、ホルマリンと、重合の際に乳化剤としてロジン酸等を用いたゴムラテックスと、を混合して熟成して得るが、これにより、水溶したレゾルシンとホルムアルデヒドが塩基下でのレゾール型縮合反応(特許文献2)で縮合するとともに、ラテックス表面のロジン酸は、レゾール型のフェノール-ホルムアルデヒド付加縮合体の末端のメチロール基と付加縮合すると推察(非特許文献1)されている。
 この熟成で、ラテックスがロジン酸を介してレゾール型レゾルシン-ホルムアルデヒド縮合物と架橋して、接着が強化される。
Further, the RFL adhesive composition can be obtained by mixing and aging resorcin, formaldehyde, and a rubber latex using loginic acid or the like as an emulsifier during polymerization in the presence of a basic composition. As a result, the water-soluble resorcin and formaldehyde are condensed by the resole-type condensation reaction under the base (Patent Document 2), and the logoic acid on the surface of the latex is combined with the methylol group at the terminal of the resole-type phenol-formaldehyde addition condensate. It is presumed to be decondensed (Non-Patent Document 1).
During this aging, the latex is crosslinked with the resorcin-formaldehyde condensate via rosin acid to enhance adhesion.
 そして、前記のRFL接着剤組成物に添加する接着促進剤としては、水系接着剤組成物により、有機繊維コード材料等の極性が少ない基材表面との接着を向上させるために、水性(水分散性もしくは水溶性)である接着促進剤が用いられてきた。 As the adhesion promoter added to the RFL adhesive composition, the water-based adhesive composition is water-based (water-dispersed) in order to improve the adhesion to the surface of a base material having less polarity such as an organic fiber cord material. Adhesive promoters that are either (s) or water-soluble have been used.
 水分散性である前記接着促進剤としては、粒子径が0.01~0.50μmであるメチレンジフェニルジイソシアネート等の(ブロックド)イソシアネート(特許文献3参照)、クレゾールノボラック型多官能エポキシ樹脂等の非水溶性であるフェノール系・ノボラック型樹脂の水分散粒子(特許文献4参照)、等が使用されている。 Examples of the water-dispersible adhesive accelerator include (blocked) isocyanates such as methylenediphenyldiisocyanate having a particle size of 0.01 to 0.50 μm (see Patent Document 3), cresol novolac type polyfunctional epoxy resins, and the like. Water-insoluble phenolic / novolak-type resin water-dispersed particles (see Patent Document 4) and the like are used.
 また、水溶性の基を含む前記接着促進剤としては、レゾルシンとホルムアルデヒドとをノボラック化反応させて得られるノボラック型縮合物の水酸化ナトリウム溶液(特許文献5参照)、クロロフェノール類とホルムアルデヒドのノボラック型縮合物のアンモニウム溶液等の塩基性物質の存在下で水に溶解するフェノール系樹脂類、或いは、(熱解離性ブロックド)イソシアネート基と自己水溶性である基を有する水性ウレタン化合物(特許文献6参照)等が、RFL接着剤組成物と併せて使用されている。 Examples of the adhesion promoter containing a water-soluble group include a novolak-type condensate sodium hydroxide solution (see Patent Document 5) obtained by a novolak reaction between resorcin and formaldehyde, and novolak of chlorophenols and formaldehyde. Phenolic resins that dissolve in water in the presence of basic substances such as ammonium solutions of type condensates, or aqueous urethane compounds that have a (thermally dissociable blocked) isocyanate group and a self-soluble group (Patent Documents). 6) and the like are used in combination with the RFL adhesive composition.
 ところが、近年、RFL接着剤組成物で水溶性の成分として用いられてきた、レゾルシンは、環境負荷低減の観点から、使用量の削減が求められるようになってきている。
 これに対応するため、レゾルシンを含まないで、水を溶媒とした系の有機繊維コード用接着剤組成物が、様々に検討されて提案されている。
However, in recent years, resorcin, which has been used as a water-soluble component in RFL adhesive compositions, is required to be used in a reduced amount from the viewpoint of reducing the environmental load.
In order to cope with this, various adhesive compositions for organic fiber cords, which do not contain resorcin and use water as a solvent, have been studied and proposed.
 例えば、ゴムラテックスとブロックドイソシアネート化合物とエポキシド化合物及び硬化剤のアミノ系化合物からなる接着剤組成物(特許文献7参照)、或いは(熱解離性ブロックド)イソシアネート基を有するウレタン樹脂、エポキシド化合物、オキサゾリン基を有する高分子、数平均分子量1,000~75,000の塩基性触媒及びゴムラテックスを含む有機繊維コード用接着剤組成物(特許文献8参照)等が、レゾルシンを含まない有機繊維コード用接着剤組成物として開示されている。 For example, an adhesive composition composed of a rubber latex, a blocked isocyanate compound, an epoxide compound, and an amino compound as a curing agent (see Patent Document 7), or a urethane resin having a (heat-dissociable blocked) isocyanate group, an epoxidized compound, and the like. An adhesive composition for an organic fiber cord containing a polymer having an oxazoline group, a basic catalyst having a number average molecular weight of 1,000 to 75,000, and a rubber latex (see Patent Document 8) is an organofiber cord containing no isocyanate. It is disclosed as an adhesive composition for use.
米国特許第2126229号明細書U.S. Pat. No. 2,126,229 特開2005-263887号公報Japanese Unexamined Patent Publication No. 2005-263887 特開2006-37251号公報Japanese Unexamined Patent Publication No. 2006-3751 特開平9-12997号公報Japanese Unexamined Patent Publication No. 9-12997 国際公開第97/013818号International Publication No. 97/013818 特開2011-241402号公報Japanese Unexamined Patent Publication No. 2011-241402 国際公開第2010/125992号International Publication No. 2010/125992 特開2013-64037号公報Japanese Unexamined Patent Publication No. 2013-64037
 しかしながら、上記のようなレゾルシンを含まない有機繊維コード用接着剤組成物は、被覆ゴム組成物中のラテックス成分と有機繊維コード用接着剤組成物中のレゾルシン・ホルムアルデヒド縮合物間との架橋が得られないため、従来のRFL接着剤組成物に比べて接着性が低下する、という課題を有していた。
 さらに、上記のようなレゾルシンを含まない有機繊維コード用接着剤組成物は、当該有機繊維コード用接着剤組成物で被覆された有機繊維コードのコード強力の低下をもたらす、という課題も有していた。
However, the above-mentioned adhesive composition for organic fiber cords containing no resorcin can be crosslinked between the latex component in the coated rubber composition and the resorcin-formaldehyde condensate in the adhesive composition for organic fiber cords. Therefore, there is a problem that the adhesiveness is lowered as compared with the conventional RFL adhesive composition.
Further, the adhesive composition for an organic fiber cord containing no resorcin as described above has a problem that the cord strength of the organic fiber cord coated with the adhesive composition for an organic fiber cord is lowered. rice field.
 本発明は、かかる状況を鑑みて成されたものであり、
 (1)レゾルシンを用いないことによって、環境負荷が少ない、
 (2)樹脂(特には、有機繊維コード)と被覆ゴム組成物の接着性が良好、
 という効果が得られるゴム-樹脂間接着剤組成物(特には、有機繊維コード用接着剤組成物)を提供することを課題とする。
 また、前記ゴム-樹脂間接着剤組成物で被覆した有機繊維コードを用いた有機繊維コード-ゴム複合体、及び、前記有機繊維コード-ゴム複合体を用いたタイヤ、を提供することも課題とする。
The present invention has been made in view of such circumstances.
(1) By not using resorcin, the environmental load is small.
(2) Good adhesion between the resin (particularly the organic fiber cord) and the coated rubber composition.
It is an object of the present invention to provide a rubber-resin-resin adhesive composition (particularly, an adhesive composition for an organic fiber cord) capable of obtaining the above-mentioned effect.
Another object of the present invention is to provide an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition, and a tire using the organic fiber cord-rubber composite. do.
 本発明者は、上記課題を解決するべく、ゴム-樹脂間接着剤組成物の組成について鋭意研究を重ねた。その結果、(A)不飽和ジエンを有する合成ゴムラテックスと、(B)ポリビニルピロリドン系重合体と、(E)熱架橋性化合物と、を含むゴム-樹脂間接着剤組成物が、
 (1)レゾルシンを用いないことによって、環境負荷が少ない、
 (2)樹脂(特には、有機繊維コード)と被覆ゴム組成物の接着性が良好、
 という、前記課題を解決するゴム-樹脂間接着剤組成物であることを見出し、本発明を完成させるに至った。
The present inventor has made extensive studies on the composition of the rubber-resin adhesive composition in order to solve the above problems. As a result, a rubber-resin adhesive composition containing (A) a synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (E) a heat-crosslinkable compound is obtained.
(1) By not using resorcin, the environmental load is small.
(2) Good adhesion between the resin (particularly the organic fiber cord) and the coated rubber composition.
We have found that it is a rubber-resin adhesive composition that solves the above-mentioned problems, and have completed the present invention.
 なお、ポリビニルピロリドン系重合体は、他の高分子との相溶性があり、被膜形成性、接着性等の特性から、工業品として種々の用途に供されている、例えばレソルシンとホルムアルデヒドを含む系であるが、レソルシンとホルムアルデヒドおよびラテックスを混合したRFL接着剤に、ポリビニルピロリドンを含有させて、被着体の有機繊維に被覆させた後に、ゴムに対して改善された接着性を示す繊維強化材より構成されるタイヤ部材を含む空気入りタイヤを提供できる知見が開示(例えば特開2009-132383号公報)されている。
 しかしながら、レソルシンやホルムアルデヒドを含まない組成物において、ゴムラテックス成分とポリビニルピロリドンを混合させて、ゴムと樹脂の被着する接着剤組成物として検討されている技術は、これまで検討されていなかった。
The polyvinylpyrrolidone-based polymer is compatible with other polymers and is used for various purposes as an industrial product due to its properties such as film-forming property and adhesiveness, for example, a system containing resorcin and formaldehyde. However, a fiber reinforced material that exhibits improved adhesiveness to rubber after being coated with polyvinylpyrrolidone in an RFL adhesive that is a mixture of resorcin, formaldehyde, and latex and coated on the organic fibers of the adherend. A finding capable of providing a pneumatic tire including a tire member composed of the same is disclosed (for example, Japanese Patent Application Laid-Open No. 2009-132383).
However, in a composition containing no resorcin or formaldehyde, a technique of mixing a rubber latex component and polyvinylpyrrolidone and studying as an adhesive composition to which a rubber and a resin are adhered has not been studied so far.
 すなわち、本発明のゴム-樹脂間接着剤組成物は、
 (A)不飽和ジエンを有する合成ゴムラテックスと、
 (B)ポリビニルピロリドン系重合体と、
 (E)熱架橋性化合物と、
 を含むことを特徴とする。
 かかる本発明のゴム-樹脂間接着剤組成物は、
 (1)レゾルシンを用いないことによって、環境負荷が少なく、(2)樹脂と被覆ゴム組成物の接着性が良好である、という効果を有する。
That is, the rubber-resin adhesive composition of the present invention is
(A) Synthetic rubber latex with unsaturated diene,
(B) Polyvinylpyrrolidone-based polymer and
(E) Thermally crosslinkable compound and
It is characterized by including.
The rubber-resin adhesive composition of the present invention is
By not using (1) resorcin, there are effects that the environmental load is small and (2) the adhesiveness between the resin and the coated rubber composition is good.
 また、本発明のゴム-有機繊維コード複合体は、上記のゴム-樹脂間接着剤組成物で被覆した有機繊維コードを用いたことを特徴とする。
 かかる本発明の有機繊維コード-ゴム複合体は、上記(1)、(2)の効果を有する。
Further, the rubber-organic fiber cord composite of the present invention is characterized by using an organic fiber cord coated with the above-mentioned rubber-resin adhesive composition.
The organic fiber cord-rubber complex of the present invention has the above-mentioned effects (1) and (2).
 さらに、本発明のタイヤは、上記の有機繊維コード-ゴム複合体を用いたことを特徴とする。
 かかる本発明のタイヤは、上記(1)、(2)の効果を有する。
Further, the tire of the present invention is characterized by using the above-mentioned organic fiber cord-rubber composite.
The tire of the present invention has the above-mentioned effects (1) and (2).
 本発明によれば、
 (1)レゾルシンを用いないことによって、環境負荷が少ない、
 (2)樹脂と被覆ゴム組成物の接着性が良好、
 という効果が得られるゴム-樹脂間接着剤組成物(特には、有機繊維コード用接着剤組成物)を提供できる。
 また、前記ゴム-樹脂間接着剤組成物で被覆した有機繊維コードを用いた有機繊維コード-ゴム複合体、及び、前記有機繊維コード-ゴム複合体を用いたタイヤ、も提供できる。
According to the present invention
(1) By not using resorcin, the environmental load is small.
(2) Good adhesion between the resin and the coated rubber composition,
It is possible to provide a rubber-resin-resin adhesive composition (particularly, an adhesive composition for an organic fiber cord) capable of obtaining the above effect.
Further, an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition and a tire using the organic fiber cord-rubber composite can also be provided.
本発明の有機繊維コード-ゴム複合体の一例を示した断面概略図である。It is sectional drawing which showed an example of the organic fiber cord-rubber complex of this invention.
 以下に、本発明のゴム-樹脂間接着剤組成物、有機繊維コード-ゴム複合体及びタイヤを、その実施形態に基づき、詳細に例示説明する。これらの記載は、本発明の例示を目的とするものであり、本発明を何ら限定するものではない。 The rubber-resin adhesive composition, the organic fiber cord-rubber composite, and the tire of the present invention will be described in detail below based on the embodiments thereof. These descriptions are for the purpose of exemplifying the present invention and do not limit the present invention in any way.
 本明細書にて、範囲を表す場合、特に記載が無い限り、前記範囲の端も、前記範囲の内に含まれるものとする。 In the present specification, when the range is expressed, the end of the range is also included in the range unless otherwise specified.
<ゴム-樹脂間接着剤組成物>
 本発明のゴム-樹脂間接着剤組成物(以下、「本発明の接着剤組成物」」ということがある。)は、
 (A)不飽和ジエンを有する合成ゴムラテックスと、
 (B)ポリビニルピロリドン系重合体と、
 (E)熱架橋性化合物と、
 を含むことを特徴とする。
 なお、本発明のゴム-樹脂間接着剤組成物は、レゾルシンを含まないことが好ましい。
 また、前記(α)熱架橋性化合物が、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物、又は、(D)エポキシド化合物であることが好ましい。
<Rubber-resin adhesive composition>
The rubber-resin-resin adhesive composition of the present invention (hereinafter, may be referred to as "adhesive composition of the present invention") is used.
(A) Synthetic rubber latex with unsaturated diene,
(B) Polyvinylpyrrolidone-based polymer and
(E) Thermally crosslinkable compound and
It is characterized by including.
The rubber-resin adhesive composition of the present invention preferably does not contain resorcin.
Further, it is preferable that the (α) thermally crosslinkable compound is (C) an aqueous compound having a (thermally dissociative blocked) isocyanate group, or (D) an epoxide compound.
 本発明のゴム-樹脂間接着剤組成物を用いてゴムと接着される樹脂は、特に限定されず、種々の樹脂を使用することができる。かかる樹脂としては、熱可塑性樹脂、熱硬化性樹脂等が挙げられる。また、被着体の樹脂として、より具体的には、有機繊維コードが好ましい。 The resin to be adhered to the rubber using the rubber-resin-resin adhesive composition of the present invention is not particularly limited, and various resins can be used. Examples of such a resin include a thermoplastic resin and a thermosetting resin. Further, as the resin of the adherend, more specifically, an organic fiber cord is preferable.
 前記有機繊維コードとは、タイヤ等のゴム物品の強度を補うために使用されるものである。この有機繊維コードを補強材として使用する際には、まず、紡糸された有機繊維の原糸のモノフィラメントコード、あるいはマルチフイラメントコードを撚糸した撚りコードを、有機繊維コードとして使用することができる。そして、当該有機繊維コードを、接着剤組成物を用いて、当該有機繊維コードを被覆するゴムに埋設して加硫を行い接着させることにより有機繊維コード-ゴム複合体を形成させ、この有機繊維コード-ゴム複合体を、タイヤ等のゴム物品の補強部材として使用することができる。 The organic fiber cord is used to supplement the strength of rubber articles such as tires. When this organic fiber cord is used as a reinforcing material, first, a monofilament cord of a spun organic fiber raw yarn or a twisted cord obtained by twisting a multifilament cord can be used as an organic fiber cord. Then, the organic fiber cord is embedded in the rubber covering the organic fiber cord using an adhesive composition, vulcanized and adhered to form an organic fiber cord-rubber composite, and the organic fiber is formed. The cord-rubber composite can be used as a reinforcing member for rubber articles such as tires.
 前記有機繊維コードの材質としては、特に限定はないが、ポリエステル、6-ナイロン、6,6-ナイロン、4,6-ナイロン等の脂肪族ポリアミド繊維コード、人造フィブロイン繊維等のタンパク質繊維コード、ポリケトン繊維コード、ポリノナメチレンテレフタルアミド、パラフェニレンテレフタルアミドに代表される芳香族ポリアミド繊維コード、アクリル繊維コード、炭素繊維コード、レーヨン、リヨセル等のセルロース繊維コードに代表される樹脂繊維材料、あるいはこれらを混合した繊維材料に使用することができる。これらのうちポリエステル、6-ナイロン、6,6-ナイロンが好ましく、ポリエステルが特に好ましい。 The material of the organic fiber cord is not particularly limited, but is an aliphatic polyamide fiber cord such as polyester, 6-nylon, 6,6-nylon, 4,6-nylon, a protein fiber cord such as an artificial fibroin fiber, and a polyketone. Fiber cords, aromatic polyamide fiber cords typified by polynonamethylene terephthalamide, paraphenylene terephthalamide, acrylic fiber cords, carbon fiber cords, resin fiber materials typified by cellulose fiber cords such as rayon and lyocell, or these. It can be used for mixed fiber materials. Of these, polyester, 6-nylon, and 6,6-nylon are preferable, and polyester is particularly preferable.
 前記ポリエステルの材料は、主鎖中にエステル結合を有する高分子であり、更に詳しくは、主鎖中の繰り返し単位の結合様式の80%以上がエステル結合様式のものである。
 前記ポリエステルの例としては、特に限定されるものではないが、エチレングリコール、プロピレングリコール、ブチレングリコール、メトキシポリエチレングリコール、及びペンタエリスリトール等であるグリコール類と、テレフタル酸、イソフタル酸、及びそれらのジメチル体等であるジカルボン酸類とのエステル化反応又はエステル交換反応によって縮合して得られるもの、が挙げられる。最も代表的なポリエステルは、ポリエチレンテレフタレートである。
The polyester material is a polymer having an ester bond in the main chain, and more specifically, 80% or more of the bonding mode of the repeating unit in the main chain is an ester bonding mode.
Examples of the polyester are not particularly limited, but are limited to glycols such as ethylene glycol, propylene glycol, butylene glycol, methoxypolyethylene glycol, and pentaerythritol, and terephthalic acid, isophthalic acid, and dimethyl compounds thereof. Examples thereof include those obtained by condensation with a dicarboxylic acid such as an esterification reaction or a transesterification reaction. The most typical polyester is polyethylene terephthalate.
 前記有機繊維コードは、特にタイヤ物品やコンベヤベルト等のゴム物品を補強する目的において、複数の単繊維フィラメントを撚り合わせてなる有機繊維コードであることが好ましい。又、前記有機繊維コードは、上撚りの単繊維フィラメントと下撚りの単繊維フィラメントとを撚り合わせてなる有機繊維コードであることが好ましい。この場合、下撚りの撚係数が1,300以上、2,500以下、及び/又は、上撚りの撚係数が900以上、1,800以下であることがより好ましい。 The organic fiber cord is preferably an organic fiber cord obtained by twisting a plurality of single fiber filaments, particularly for the purpose of reinforcing rubber articles such as tire articles and conveyor belts. Further, the organic fiber cord is preferably an organic fiber cord obtained by twisting an upper twisted single fiber filament and a lower twisted single fiber filament. In this case, it is more preferable that the twist coefficient of the lower twist is 1,300 or more and 2,500 or less, and / or the twist coefficient of the upper twist is 900 or more and 1,800 or less.
((A)不飽和ジエンを有する合成ゴムラテックス)
 本発明の有機繊維コード用接着剤組成物は、ゴムラテックスを含む。
 ゴムラテックスを含む接着剤組成物を有機繊維コードにコーティングすることで、ゴム部材との接着性を高めることができる。
((A) Synthetic rubber latex with unsaturated diene)
The adhesive composition for an organic fiber cord of the present invention contains a rubber latex.
By coating the organic fiber cord with an adhesive composition containing rubber latex, the adhesiveness with the rubber member can be enhanced.
 本発明のある実施形態において、本発明のゴム-樹脂間接着剤組成物が含有する上記「(A)不飽和ジエンを有する合成ゴムラテックス」は、ゴム-樹脂間接着剤組成物による接着剤層とその被着体である被覆ゴム組成物とを接着させるための成分である。前記(A)不飽和ジエンを有する合成ゴムラテックスは、前記被着体である被覆ゴム組成物に含まれるゴムポリマーと相溶し、更に不飽和ジエン部位が共加硫することによって、ゴム共加硫接着を形成する。この結果、「(A)不飽和ジエンを有する合成ゴムラテックス」を含有する本発明のゴム-樹脂間接着剤組成物は、樹脂と被覆ゴム組成物の接着性が良好なものとなる。 In one embodiment of the present invention, the above-mentioned "(A) synthetic rubber latex having unsaturated diene" contained in the rubber-resin-resin adhesive composition of the present invention is an adhesive layer made of a rubber-resin adhesive composition. It is a component for adhering to the coated rubber composition which is the adherend thereof. The synthetic rubber latex having (A) unsaturated diene is compatible with the rubber polymer contained in the coated rubber composition which is the adherend, and the unsaturated diene moiety is co-vulcanized to co-vulcanize the rubber. Form vulcanization bond. As a result, the rubber-resin-resin adhesive composition of the present invention containing "(A) synthetic rubber latex having unsaturated diene" has good adhesiveness between the resin and the coated rubber composition.
 前記(A)不飽和ジエンを有する合成ゴムラテックスとしては、限定されるものではないが、スチレン-ブタジエン共重合体ゴムラテックス、ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックス、カルボキシル基変性スチレン-ブタジエン共重合体ゴムラテックス、ニトリルゴムラテックス、クロロプレンゴムラテックス等を挙げることができる。これらを1種単独で使用しても、2種以上を組み合わせて使用してもよい。
 中でも、ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスが好ましい。ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスは、従来よりゴム-樹脂間接着剤組成物、タイヤ等の物品においても汎用されてきたゴムラテックスであり、本発明のゴム-樹脂間接着剤組成物においても、接着剤層と被着ゴムとの間に良好な結合をもたらし、比較的柔軟で且つ可撓性である利点によって、前記接着剤層が分裂することなく、樹脂(特には、有機繊維コード)の変形を伴うことも可能にするからである。
The synthetic rubber latex having (A) unsaturated diene is not limited, but is limited to a styrene-butadiene copolymer rubber latex, a vinylpyridine-styrene-butadiene copolymer rubber latex, and a carboxyl group-modified styrene-butadiene. Examples thereof include copolymer rubber latex, nitrile rubber latex, and chloroprene rubber latex. These may be used alone or in combination of two or more.
Of these, vinyl pyridine-styrene-butadiene copolymer rubber latex is preferable. The vinylpyridine-styrene-butadiene copolymer rubber latex is a rubber latex that has been widely used in articles such as rubber-resin adhesive compositions and tires, and the rubber-resin adhesive composition of the present invention. Also in the resin (particularly, organic fibers) without splitting the adhesive layer due to the advantage of providing a good bond between the adhesive layer and the adherend rubber and being relatively flexible and flexible. This is because it is possible to accompany the deformation of the code).
 また、本発明のゴム-樹脂間接着剤組成物中において、前記(A)不飽和ジエンを有する合成ゴムラテックスの含有量(固形分含有量)は、特に限定されるものではないが、25質量%以上であることが好ましく、80質量%以下であることが好ましい。25質量%以上であると、被着ゴム組成物と接着剤組成物に含まれるゴムラテックスとのゴムポリマー同士の相容がより適度となり、例えば、樹脂として有機繊維コードを使用した場合、有機繊維コード-ゴム複合体における被覆ゴムの付着状態がより優れるようになるからである。同様の観点から、前記(A)不飽和ジエンを有する合成ゴムラテックスの含有量(固形分含有量)は、35質量%以上がより好ましく、45質量%以上がさらに好ましい。又、80質量%以下であると、前記接着剤組成物中、他成分として含まれる樹脂成分の量を、相対して一定以上確保することが可能となり、その結果、接着層の耐凝集破壊抗力が十分確保され、接着層内での破壊が起こり難くなることで十分な接着性を得ることができるようになるからである。同様の観点から、前記(A)不飽和ジエンを有する合成ゴムラテックスの含有量(固形分含有量)は、75質量%以下であることがより好ましい。 Further, in the rubber-resin adhesive composition of the present invention, the content (solid content) of the synthetic rubber latex having (A) unsaturated diene is not particularly limited, but is 25 mass. % Or more, and preferably 80% by mass or less. When it is 25% by mass or more, the compatibility between the rubber polymers of the adherend rubber composition and the rubber latex contained in the adhesive composition becomes more appropriate. For example, when an organic fiber cord is used as the resin, the organic fiber This is because the adhered state of the coated rubber in the cord-rubber composite becomes better. From the same viewpoint, the content (solid content content) of the synthetic rubber latex having (A) unsaturated diene is more preferably 35% by mass or more, further preferably 45% by mass or more. Further, when it is 80% by mass or less, the amount of the resin component contained as another component in the adhesive composition can be relatively secured to a certain level or more, and as a result, the cohesive fracture resistance of the adhesive layer can be secured. This is because sufficient adhesiveness can be obtained by ensuring sufficient adhesion and making it difficult for destruction in the adhesive layer to occur. From the same viewpoint, the content (solid content) of the synthetic rubber latex having (A) unsaturated diene is more preferably 75% by mass or less.
 前記(A)不飽和ジエンを有する合成ゴムラテックスは、例えば、水にロジン酸カリウム等の乳化剤を溶解させた後、これに、前記の単量体混合物を添加し、更に、リン酸ナトリウム等の電解質及び過酸化物類等を開始剤として加え、重合を行い、その後、所定の転化率に達した後、電荷移動剤を加え、重合を停止させ、更に残留する単量体を除去することによって得ることができる。 In the synthetic rubber latex having (A) unsaturated diene, for example, after dissolving an emulsifier such as potassium loginate in water, the above-mentioned monomer mixture is added thereto, and further, sodium phosphate or the like is added. By adding an electrolyte, peroxides, etc. as an initiator, polymerizing, and then after reaching a predetermined conversion rate, a charge transfer agent is added to terminate the polymerization, and further, by removing the residual monomer. Obtainable.
 乳化剤としては、脂肪酸のアルカリ金属塩、ロジン酸のアルカリ金属塩、ホルムアルデヒド縮合ナフタレンスルホン酸ナトリウム、高級アルコールの硫酸エステル、アルキルベンゼンスルホン酸塩、脂肪族スルホン酸塩等のアニオン性界面活性剤或いはポリエチレングリコールのアルキルエステル型、アルキルエーテル型、アルキルフェニルエーテル型等のノニオン性界面活性剤、のうちの1種あるいは2種以上が、用いられる。
 これらの乳化剤のうち、ロジン酸金属塩を含むことが好ましく、単独(1種類のみ)で用いることもでき、他の乳化剤と2種以上併用することもできる。
 本発明の実施例における前記(A)不飽和ジエンを有する合成ゴムラテックスの製造では、ロジン酸のアルカリ金属塩を単独で用いた。
 ロジン酸は、松脂等から得られる3環性ジテルペン類を主成分として、良く似た化学構造の樹脂酸の混合物である。これら樹脂酸は、3つの環構造、2つの二重結合、1つのカルボキシル基を持っており、二重結合部分は、不飽和カルボン酸あるいはレゾール型フェノール樹脂のメチロール末端と、カルボキシル基部分でエステル化するなどの反応性に富んだ官能基を持っている。
 このような乳化剤の使用量は、通常ラテックス重合に用いられる全単量体100質量部に対し0.1~8質量部で好ましくは1~5質量部である。
Examples of the emulsifier include anionic surfactants such as alkali metal salts of fatty acids, alkali metal salts of logonic acid, sodium formaldehyde condensed naphthalene sulfonate, sulfate esters of higher alcohols, alkylbenzene sulfonates and aliphatic sulfonates, or polyethylene glycols. One or more of the nonionic surfactants such as the alkyl ester type, the alkyl ether type and the alkyl phenyl ether type of the above are used.
Among these emulsifiers, it is preferable to contain a metal salt of rosin acid, and it can be used alone (only one type), or it can be used in combination with other emulsifiers in combination of two or more.
In the production of the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention, an alkali metal salt of rosin acid was used alone.
Rosinic acid is a mixture of resin acids having a similar chemical structure, mainly composed of tricyclic diterpenes obtained from pine nuts and the like. These resin acids have three ring structures, two double bonds, and one carboxyl group, and the double bond portion is an ester at the methylol terminal of an unsaturated carboxylic acid or resole-type phenol resin and the carboxyl group portion. It has a highly reactive functional group such as carbylic acid.
The amount of such an emulsifier used is 0.1 to 8 parts by mass, preferably 1 to 5 parts by mass, based on 100 parts by mass of all the monomers usually used for latex polymerization.
 重合開始剤としては、例えば、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶性開始剤、又はレドックス系開始剤、又は過酸化ベンゾイル等の油溶性開始剤が使用できる。
 本発明の実施例における前記(A)不飽和ジエンを有する合成ゴムラテックスの製造では、過硫酸カリウムを用いた。
As the polymerization initiator, for example, a water-soluble initiator such as potassium persulfate, sodium persulfate, ammonium persulfate, a redox-based initiator, or an oil-soluble initiator such as benzoyl peroxide can be used.
Potassium persulfate was used in the production of the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention.
 連鎖移動剤としては、例えば、n-ヘキシルメルカプタン、t-ドデシルメルカプタン、n-ドデシルメルカプタン、n-オクチルメルカプタン、n-テトラデシルメルカプタン、t-ヘキシルメルカプタン等の単官能アルキルメルカプタン類;1,10-デカンジチオール、エチレングリコールジチオグリコレート等の2官能メルカプタン類;1,5,10-カンジトリチオール、トリメチロールプロパントリスチオグリコレート等の3官能メルカプタン類;ペンタエリスリトールテトラキスチオグリコレート等の4官能メルカプタン類;ジスルフィド類;四塩化炭素、四臭化炭素、臭化エチレン等のハロゲン化合物;α-メチルスチレンダイマー、ターピノーレン、α-テルピネン、ジペンテン、アリルアルコール等が使用できる。これらは単独または2種以上を組み合わせて用いられる。
 これらの連鎖移動剤のうち、好ましくは、アルキルメルカプタンが挙げられ、より好ましくは、n-オクチルメルカプタン、t-ドデシルメルカプタンが挙げられる。
 本発明の実施例における前記(A)不飽和ジエンを有する合成ゴムラテックスの製造では、t-ドデシルメルカプタンを用いた。
 このような連鎖移動剤の使用量は、通常ラテックス重合に用いられる全単量体100質量部に対し0.01~5質量部、好ましくは0.1~3質量部である。
Examples of the chain transfer agent include monofunctional alkyl mercaptans such as n-hexyl mercaptan, t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, n-tetradecyl mercaptan, and t-hexyl mercaptan; 1,10-. Bifunctional mercaptans such as decandiol, ethylene glycol dithioglycolate; trifunctional mercaptans such as 1,5,10-canditrithiol, trimethylolpropanetristhioglycolate; tetrafunctional mercaptans such as pentaerythritol tetrakisthioglycolate. Classes; disulfides; halogen compounds such as carbon tetrachloride, carbon tetrabromide, ethylene bromide; α-methylstyrene dimer, turpinolene, α-terpinene, dipentene, allyl alcohol and the like can be used. These may be used alone or in combination of two or more.
Among these chain transfer agents, alkyl mercaptan is preferable, and n-octyl mercaptan and t-dodecyl mercaptan are more preferable.
In the production of the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention, t-dodecyl mercaptan was used.
The amount of such a chain transfer agent used is 0.01 to 5 parts by mass, preferably 0.1 to 3 parts by mass, based on 100 parts by mass of all the monomers usually used for latex polymerization.
 なお、前記ラテックスには、上記以外に必要に応じて、ヒンダートフェノール類等の老化防止剤、シリコーン系、高級アルコール系、鉱物油系の消泡剤、反応停止剤、凍結防止剤等の添加剤を使用してもよい。 In addition to the above, antiaging agents such as hindered phenols, silicone-based, higher alcohol-based, mineral oil-based defoaming agents, reaction terminators, antifreeze agents, etc. are added to the latex, if necessary. Agents may be used.
 前記ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスは、ビニルピリジン系単量体と、スチレン系単量体と、共役ジエン系ブタジエン単量体とを、構成単位として含む共重合体である。例えば、ビニルピリジン系単量体と、スチレン系単量体と、共役ジエン系ブタジエン単量体との三元共重合体や、ビニルピリジン系単量体と、スチレン系単量体と、共役ジエン系ブタジエン単量体と、他の共重合可能なモノマーを含む共重合体が挙げられる。 The vinylpyridine-styrene-butadiene copolymer rubber latex is a copolymer containing a vinylpyridine-based monomer, a styrene-based monomer, and a conjugated diene-based butadiene monomer as a constituent unit. For example, a ternary copolymer of a vinyl pyridine-based monomer, a styrene-based monomer, and a conjugated diene-based butadiene monomer, a vinyl pyridine-based monomer, a styrene-based monomer, and a conjugated diene. Examples thereof include a copolymer containing a based butadiene monomer and another copolymerizable monomer.
 ここで、前記ビニルピリジン系単量体は、ビニルピリジンと、該ビニルピリジン中の水素原子が置換基で置換された置換ビニルピリジンとを包含する。該ビニルピリジン系化合物としては、2-ビニルピリジン、3-ビニルピリジン、4-ビニルピリジン、2-メチル-5-ビニルピリジン、5-エチル-2-ビニルピリジン等が挙げられ、これらの中でも、2-ビニルピリジンが好ましい。これらビニルピリジン系単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 Here, the vinylpyridine-based monomer includes vinylpyridine and substituted vinylpyridine in which a hydrogen atom in the vinylpyridine is substituted with a substituent. Examples of the vinylpyridine compound include 2-vinylpyridine, 3-vinylpyridine, 4-vinylpyridine, 2-methyl-5-vinylpyridine, 5-ethyl-2-vinylpyridine and the like, and among these, 2 -Vinylpyridine is preferred. These vinyl pyridine-based monomers may be used alone or in combination of two or more.
 前記スチレン系単量体は、スチレンと、該スチレン中の水素原子が置換基で置換された置換スチレンとを包含する。前記スチレン系単量体としては、スチレン、α-メチルスチレン、2-メチルスチレン、3-メチルスチレン、4-メチルスチレン、2,4-ジイノプロピルスチレン、2,4-ジメチルスチレン、4-t-ブチルスチレン、ヒドロキシメチルスチレン等が挙げられ、これらの中でも、スチレンが好ましい。これらスチレン系単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 The styrene-based monomer includes styrene and substituted styrene in which a hydrogen atom in the styrene is substituted with a substituent. Examples of the styrene-based monomer include styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2,4-diinopropylstyrene, 2,4-dimethylstyrene, and 4-t. -Butylstyrene, hydroxymethylstyrene and the like can be mentioned, and among these, styrene is preferable. These styrene-based monomers may be used alone or in combination of two or more.
 前記共役ジエン系ブタジエン単量体としては、1,3-ブタジエン、2-メチル-1,3-ブタジエン等の脂肪族共役ブタジエン化合物が挙げられ、これらの中でも、1,3-ブタジエンが好ましい。これら共役ジエン系ブタジエン単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 Examples of the conjugated diene-based butadiene monomer include aliphatic conjugated butadiene compounds such as 1,3-butadiene and 2-methyl-1,3-butadiene, and among these, 1,3-butadiene is preferable. These conjugated diene-based butadiene monomers may be used alone or in combination of two or more.
 前記ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスの合成は、公知の方法を利用することができ、具体的には、本願の発明者らの検討による特開平9-78045号公報に記載の方法を利用することができる。そして、それらの方法を利用して、ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスの同一粒子内で組成比が均一或いは異なる共重合体等、様々な組成や粒子内構造を持たせることができる。 A known method can be used for the synthesis of the vinylpyridine-styrene-butadiene copolymer rubber latex, and specifically, the method described in JP-A-9-78045 according to the study by the inventors of the present application. Can be used. Then, by utilizing these methods, it is possible to give various compositions and intra-particle structures such as copolymers having a uniform or different composition ratio within the same particles of vinylpyridine-styrene-butadiene copolymer rubber latex. ..
 前記ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスについて、同一粒子内で均一な組成の単量体混合比の共重合体の市製品としては、日本ゼオン(株)製Nipol 2518、日本エイアンドエル(株)製ピラテックス等が挙げられる。又、同一粒子内で異なる組成の単量体混合比の共重合体の市製品としては、JSR(株)製V0658等が挙げられる。これらはどれも、本発明のゴム-樹脂間接着剤組成物の(A)不飽和ジエンを有する合成ゴムラテックス、として使用することができる。 Regarding the vinyl pyridine-styrene-butadiene copolymer rubber latex, as city products of copolymers having a uniform composition in the same particles, Nipol 2518 manufactured by Nippon Zeon Corporation and Nippon A & L Inc. ) Made of polymer and the like. In addition, examples of market products of copolymers having different composition ratios in the same particle include V0658 manufactured by JSR Co., Ltd. All of these can be used as (A) a synthetic rubber latex having an unsaturated diene in the rubber-resin adhesive composition of the present invention.
 前記ビニルピリジン-スチレン-ブタジエン共重合体ゴムラテックスでは、ビニルピリジン:スチレン:ブタジエンの単量体比は、特に限定されるものではないが、ビニルピリジン-スチレン-ブタジエン共重合体粒子を構成する共重合体に、ビニルピリジン5~20質量%、スチレン10~40質量%、ブタジエン45~75質量%からなる単量体混合物を重合した共重合体を含むことが好ましい。ビニルピリジンが5質量%以上であれば、ゴム成分内で加硫促進効果のあるピリジン部位が適量となり、硫黄による架橋度が増すと接着剤層全体の接着力がより向上し、20質量%以下であれば、ゴムの架橋度が過加硫になることもなく、硬い接着剤とすることができるからである。又、スチレンが10質量%以上であれば、ラテックス粒子、接着剤層の強度を十分なものとし、接着力がより向上し、40質量%以下であれば、接着剤層と被着ゴムとの共加硫性を適度にしながら、やはり接着力を確保することにつながるからである。更に、ブタジエンが45質量%以上であれば、より十分な架橋を形成することが可能となり、75質量%以下であれば、架橋を適度として、体積及びモジュラス変化による耐久性を良好に確保することができるからである。
 本発明の実施例における前記(A)不飽和ジエンを有する合成ゴムラテックスでは、ビニルピリジン:スチレン:ブタジエンの単量体混合物の組成比は15:15:70とした。
In the vinyl pyridine-styrene-butadiene copolymer rubber latex, the monomer ratio of vinyl pyridine: styrene: butadiene is not particularly limited, but the copolymer constituting the vinyl pyridine-styrene-butadiene copolymer particles is not particularly limited. It is preferable that the polymer contains a copolymer obtained by polymerizing a monomer mixture composed of 5 to 20% by mass of vinylpyridine, 10 to 40% by mass of styrene, and 45 to 75% by mass of butadiene. When vinyl pyridine is 5% by mass or more, the amount of pyridine moiety having a vulcanization promoting effect is appropriate in the rubber component, and when the degree of cross-linking by sulfur is increased, the adhesive strength of the entire adhesive layer is further improved, and is 20% by mass or less. If this is the case, the degree of cross-linking of the rubber does not become overvulcanized, and a hard adhesive can be obtained. Further, when the amount of styrene is 10% by mass or more, the strength of the latex particles and the adhesive layer is sufficient, the adhesive strength is further improved, and when it is 40% by mass or less, the adhesive layer and the adherend rubber are bonded. This is because it also leads to ensuring the adhesive strength while making the co-sulfurization property appropriate. Further, when butadiene is 45% by mass or more, more sufficient cross-linking can be formed, and when 75% by mass or less, the cross-linking is moderate and durability due to volume and modulus changes is sufficiently ensured. Because it can be done.
In the synthetic rubber latex having (A) unsaturated diene in the examples of the present invention, the composition ratio of the monomer mixture of vinylpyridine: styrene: butadiene was set to 15:15:70.
((B)ポリビニルピロリドン系重合体)
 本発明の有機繊維コード用接着剤組成物は、上述した(A)不飽和ジエンを有する合成ゴムラテックスに加えて、(B)ポリビニルピロリドン系重合体を含む。
 ここで、前記(B)ポリビニルピロリドン系重合体は、N-ビニル-2-ピロリドンの単独重合体、並びに、N-ビニル-2-ピロリドン及びこれと共重合可能なコモノマーとから構成された共重合体を包含する。
((B) Polyvinylpyrrolidone-based polymer)
The adhesive composition for an organic fiber cord of the present invention contains (B) a polyvinylpyrrolidone-based polymer in addition to (A) the synthetic rubber latex having an unsaturated diene described above.
Here, the (B) polyvinylpyrrolidone-based polymer is composed of a homopolymer of N-vinyl-2-pyrrolidone, N-vinyl-2-pyrrolidone, and a copolymerizable comonomer thereof. Includes coalescence.
 本発明では、(B)ポリビニルピロリドン系重合体を、前記(A)不飽和ジエンを有する合成ゴムラテックスと混合することによって、ゴムラテックスを含む接着剤液にみられるガムアップ現象(ゴム成分粘着による付着汚れ)発生を抑制する効果があり、接着剤を塗布する工程での作業性および接着品質の低下を抑えることができ、優れた接着性を実現できる。具体的には、前記ゴムラテックス成分粒子に、前記(B)ポリビニルピロリドン系重合体成分が吸着する保護コロイドとなり、接着剤組成物液への機械的なせん断入力下では、液中のゴムラテックス粒子ポリマー間のゴム粘着による凝集によるガムアップ現象が、形成された保護層によって抑制できると推定される。
 なお、前記(B)のポリビニルピロリドン系重合体は、従来から、工業用に水に溶けにくい物質を溶解させるための分散剤、分散粒子の保護層に用いられている。また、(B)ポリビニルピロリドン系重合体は、ポリフェノールの有する水酸基との相互作用での吸着効果も知られている。
In the present invention, by mixing (B) a polyvinylpyrrolidone-based polymer with (A) a synthetic rubber latex having an unsaturated diene, a gum-up phenomenon (due to adhesion of a rubber component) observed in an adhesive liquid containing a rubber latex is observed. It has the effect of suppressing the occurrence of (adhesive stains), can suppress the deterioration of workability and adhesive quality in the process of applying the adhesive, and can realize excellent adhesiveness. Specifically, it becomes a protective colloid in which the (B) polyvinylpyrrolidone-based polymer component is adsorbed on the rubber latex component particles, and the rubber latex particles in the liquid are subjected to mechanical shear input to the adhesive composition liquid. It is presumed that the gum-up phenomenon due to aggregation due to rubber adhesion between polymers can be suppressed by the formed protective layer.
The polyvinylpyrrolidone-based polymer (B) has been conventionally used as a dispersant for dissolving a substance that is difficult to dissolve in water for industrial use, and as a protective layer for dispersed particles. Further, the polyvinylpyrrolidone-based polymer (B) is also known to have an adsorption effect by interacting with a hydroxyl group of polyphenol.
 前記(B)ポリビニルピロリドン系重合体は、N-ビニル-2-ピロリドンの単独重合体だけでなく、N-ビニル-2-ピロリドンと、その他の重合可能な単量体(以下、「他の単量体」ということがある。)を含む共重合体とすることもできる。
 前記共重合体を構成する他の単量体としては、例えば、アクリル酸、メタクリル酸、アクリル酸のアルキルエステル(メチルアクリレート、エチルアクリレートなど)、メタクリル酸のアルキルエステル(メチルメタクリレート、エチルメタクリレートなど)、アクリル酸のアミノアルキルエステル(ジエチルアミノエチルアクリレートなど)、メタクリル酸のアミノアルキルエステル、アクリル酸とグリコールとのモノエステル、メタクリル酸とグリコールとのモノエステル(ヒドロキシエチルメタクリレートなど)、アクリル酸のアルカリ金属塩、メタクリル酸のアルカリ金属塩、アクリル酸のアンモニウム塩、メタクリル酸のアンモニウム塩、アクリル酸のアミノアルキルエステルの第4級アンモニウム誘導体、メタクリル酸のアミノアルキルエステルの第4級アンモニウム誘導体、ジエチルアミノエチルアクリレートとメチルサルフェートとの第4級アンモニウム化合物、ビニルメチルエーテル、ビニルエチルエーテル、ビニルスルホン酸のアルカリ金属塩、ビニルスルホン酸のアンモニウム塩、スチレンスルホン酸、スチレンスルホン酸塩、アリルスルホン酸、アリルスルホン酸塩、メタリルスルホン酸、メタリルスルホン酸塩、酢酸ビニル、ビニルステアレート、N-ビニルイミダゾール、N-ビニルアセトアミド、N-ビニルホルムアミド、N-ビニルカプロラクタム、N-ビニルカルバゾール、アクリルアミド、メタクリルアミド、N-アルキルアクリルアミド、N-メチロールアクリルアミド、N,N-メチレンビスアクリルアミド、グリコールジアクリレート、グリコールジメタクリレート、ジビニルベンゼン、グリコールジアリルエーテル等が挙げられる。
 前記共重合体の製造は、従来既知の重合方法で製造することができるが、例えば、ビニルピロリドンを含有する単量体を重合してポリマーを形成する工程と、ビニルピロリドン以外のエチレン性不飽和単量体を含有する単量体を重合してポリマーを形成する工程からなるリビングラジカル重合法等により重合体を得ることができる。
 また、前記(B)ポリビニルピロリドン系重合体における前記他の単量体の含まれる割合は、質量比で、50%以下であることが好ましい。
The (B) polyvinylpyrrolidone-based polymer is not only a homopolymer of N-vinyl-2-pyrrolidone, but also N-vinyl-2-pyrrolidone and other polymerizable monomers (hereinafter, “another simpler”). It may also be a copolymer containing a "mer").
Examples of other monomers constituting the copolymer include acrylic acid, methacrylic acid, alkyl esters of acrylic acid (methyl acrylate, ethyl acrylate, etc.) and alkyl esters of methacrylic acid (methyl methacrylate, ethyl methacrylate, etc.). , Acrylic acid aminoalkyl esters (such as diethylaminoethyl acrylate), methacrylic acid aminoalkyl esters, acrylic acid and glycol monoesters, methacrylic acid and glycol monoesters (such as hydroxyethyl methacrylate), acrylic acid alkali metals Salt, alkali metal salt of methacrylic acid, ammonium salt of acrylic acid, ammonium salt of methacrylic acid, quaternary ammonium derivative of aminoalkyl ester of acrylic acid, quaternary ammonium derivative of aminoalkyl ester of methacrylic acid, diethylaminoethyl acrylate Tertiary ammonium compound with methyl sulphate, vinyl methyl ether, vinyl ethyl ether, alkali metal salt of vinyl sulfonic acid, ammonium salt of vinyl sulfonic acid, styrene sulfonic acid, styrene sulfonate, allyl sulfonic acid, allyl sulfonic acid. Salt, metharylsulfonic acid, methallylsulfonate, vinyl acetate, vinylesterate, N-vinylimidazole, N-vinylacetamide, N-vinylformamide, N-vinylcaprolactam, N-vinylcarbazole, acrylamide, methacrylicamide, Examples thereof include N-alkylacrylamide, N-methylolacrylamide, N, N-methylenebisacrylamide, glycoldiacrylate, glycoldimethacrylate, divinylbenzene, glycoldiallyl ether and the like.
The copolymer can be produced by a conventionally known polymerization method. For example, a step of polymerizing a monomer containing vinylpyrrolidone to form a polymer and an ethylenically unsaturated substance other than vinylpyrrolidone can be produced. A polymer can be obtained by a living radical polymerization method or the like, which comprises a step of polymerizing a monomer containing a monomer to form a polymer.
Further, the proportion of the other monomer contained in the (B) polyvinylpyrrolidone-based polymer is preferably 50% or less in terms of mass ratio.
 前記(B)ポリビニルピロリドン系重合体は、そのK値(フィケンチャー法による分子量の大きさを表わす値)が、10~100であることが好ましく、15~60であることがより好ましい。ここで、K値とは、ドイツの化学者フィケンチャーにより提案された重合度を表わす定数(ツェルローゼヘミー13巻58~64頁、71~74頁(1932年)参照)であり、前記(B)ポリビニルピロリドン系重合体のK値が10未満であると接着剤組成物に含まれる(A)ゴムラテックス成分粒子に保護コロイドとして吸着する作用が低くなり、接着剤液を使用する際のガムアップ現象(ゴム成分粘着による付着汚れ)が発生しやすくなる傾向にあり、前記(B)ポリビニルピロリドン系重合体のK値が100を超過すると、接着剤液の粘性が高くなり扱いにくくなるおそれがある。 The K value (value representing the size of the molecular weight by the fikencher method) of the (B) polyvinylpyrrolidone-based polymer is preferably 10 to 100, more preferably 15 to 60. Here, the K value is a constant representing the degree of polymerization proposed by the German chemist Fikencher (see Zellrose Hemy Vol. 13, pp. 58-64, pp. 71-74 (1932)), and is described above (B). ) When the K value of the polyvinylpyrrolidone-based polymer is less than 10, the action of adsorbing as a protective colloid to the (A) rubber latex component particles contained in the adhesive composition becomes low, and the adhesive liquid is used for gum-up. Phenomena (adhesive stains due to adhesion of rubber components) tend to occur, and if the K value of the (B) polyvinylpyrrolidone-based polymer exceeds 100, the adhesive liquid may become highly viscous and difficult to handle. ..
 また、前記(B)ポリビニルピロリドン系重合体の数平均分子量は、5,000以上であることが好ましく、9,000以上であることがより好ましい。さらに、前記(B)ポリビニルピロリドン系重合体の数平均分子量は、3,000,000以下であることが好ましく、1,000,000以下であることがより好ましい。前記数平均分子量は5,000以上であると、樹脂と被覆ゴム組成物の接着性向上の効果が得られやすく、3,000,000以下であれば、接着剤液の粘性が高く扱いにくくなることを防ぐことができる。 Further, the number average molecular weight of the (B) polyvinylpyrrolidone-based polymer is preferably 5,000 or more, and more preferably 9,000 or more. Further, the number average molecular weight of the (B) polyvinylpyrrolidone-based polymer is preferably 3,000,000 or less, and more preferably 1,000,000 or less. When the number average molecular weight is 5,000 or more, the effect of improving the adhesiveness between the resin and the coated rubber composition can be easily obtained, and when it is 3,000,000 or less, the viscosity of the adhesive liquid becomes high and it becomes difficult to handle. You can prevent that.
 なお、本発明のゴム-樹脂間接着剤組成物では、前記(B)ポリビニルピロリドン系重合体は、水を加えた水溶液の状態で、前記(A)ラテックスに加えることができる。
 ここで、(B)ビニルピロリドン系重合体及び水を含有する溶液は、後述するビニルピロリドン系重合体の重合反応後の反応液、あるいはビニルピロリドン系重合体の乾燥物等を溶媒に溶解させて得られる溶液を意味し、以下、これを「ビニルピロリドン系重合体含有溶液」ということがある。
 また、前記ビニルピロリドン系重合体含有溶液における前記(B)ビニルピロリドン系重合体の含有量(固形分含有量)は、特に限定されないが、5~50重量%であることが好ましく、10~40重量%であることがより好ましい。5重量%以上で生産効率をより高めることができ、コストの低減が可能になり、50重量%以下の場合には、粘度が抑えられ、作業性を良好に維持できる。
In the rubber-resin adhesive composition of the present invention, the polyvinylpyrrolidone-based polymer (B) can be added to the latex (A) in the state of an aqueous solution to which water is added.
Here, (B) the solution containing the vinylpyrrolidone-based polymer and water is prepared by dissolving a reaction solution after the polymerization reaction of the vinylpyrrolidone-based polymer described later, a dried product of the vinylpyrrolidone-based polymer, or the like in a solvent. It means the obtained solution, and hereinafter, this may be referred to as "vinylpyrrolidone-based polymer-containing solution".
The content (solid content) of the (B) vinylpyrrolidone-based polymer in the vinylpyrrolidone-based polymer-containing solution is not particularly limited, but is preferably 5 to 50% by weight, preferably 10 to 40% by weight. More preferably, it is by weight%. When it is 5% by weight or more, the production efficiency can be further increased and the cost can be reduced, and when it is 50% by weight or less, the viscosity is suppressed and the workability can be maintained well.
 また、本発明のゴム-樹脂間接着剤組成物では、前記(B)ポリビニルピロリドン系重合体の含有量(固形分含有量)は、特に限定はされるものではないが、0.1 質量%以上であることが好ましく、1質量%以上であることがさらに好ましく、3質量%以上であることがより好ましい。また、15 質量%以下であることが好ましく、10質量%以下であることがさらに好ましい。前記(B)ポリビニルピロリドン系重合体の含有量が0.1 質量%以上であれば、ロール等への該有機繊維コード用接着剤組成物の付着をより抑制することが可能となり、作業性がより良好となる利点がある。一方、前記(B)ポリビニルピロリドン系重合体の含有量が15 質量%以下であれば、接着層に含まれる量が多くなりすぎず、接着層の耐破壊抗力を十分に確保することができる。 Further, in the rubber-resin adhesive composition of the present invention, the content (solid content content) of the (B) polyvinylpyrrolidone-based polymer is not particularly limited, but is 0.1% by mass. The above is preferable, 1% by mass or more is more preferable, and 3% by mass or more is more preferable. Further, it is preferably 15% by mass or less, and more preferably 10% by mass or less. When the content of the (B) polyvinylpyrrolidone-based polymer is 0.1% by mass or more, it is possible to further suppress the adhesion of the adhesive composition for an organic fiber cord to a roll or the like, and the workability is improved. It has the advantage of being better. On the other hand, when the content of the (B) polyvinylpyrrolidone-based polymer is 15% by mass or less, the amount contained in the adhesive layer does not become too large, and the fracture resistance of the adhesive layer can be sufficiently secured.
((C)(熱解離性ブロックド)イソシアネート基を有する水性化合物)
 前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」の「(熱解離性ブロックド)イソシアネート基」とは、熱解離性ブロックドイソシアネート基又はイソシアネート基を意味し、
 (イ)イソシアネート基が当該イソシアネート基に対する熱解離性ブロック剤と反応して生じた熱解離性ブロックドイソシアネート基、
 (ロ)イソシアネート基が当該イソシアネート基に対する熱解離性ブロック剤と未反応であるイソシアネート基、
 (ハ)熱解離性ブロックドイソシアネート基から熱解離性ブロック剤が解離して生じたイソシアネート基、
 (ニ)イソシアネート基、
 を含む。
((C) (Thermal dissociative blocked) Aqueous compound having an isocyanate group)
The "(heat dissociative blocked) isocyanate group" of the above-mentioned "(C) (aqueous compound having a heat dissociative blocked) isocyanate group" means a heat dissociative blocked isocyanate group or an isocyanate group.
(B) A heat-dissociative blocked isocyanate group generated by the reaction of an isocyanate group with a heat-dissociative blocking agent for the isocyanate group.
(B) Isocyanate groups whose isocyanate groups have not reacted with the heat dissociative blocking agent for the isocyanate groups.
(C) Isocyanate group generated by dissociation of a heat dissociative blocking agent from a heat dissociative blocked isocyanate group,
(D) Isocyanate group,
including.
 前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」の「水性」とは、水溶性又は水分散性であることを示し、前記水溶性とは必ずしも完全な水溶性を意味するのではなく、部分的に水溶性であること、或いは本発明の接着剤組成物の水溶液中で相分離をしないことをも意味する。 The "aqueous" of the "(C) (thermally dissociable blocked) aqueous compound having an isocyanate group" indicates that it is water-soluble or water-dispersible, and the water-soluble does not necessarily mean completely water-soluble. It also means that it is partially water-soluble, or that it does not undergo phase separation in the aqueous solution of the adhesive composition of the present invention.
 前記熱解離性ブロック剤は、イソシアネート基を任意の化学反応から保護しつつ、必要に応じて熱処理をすることによりブロック剤を解離させて、イソシアネート基を復元することを可能とするブロック剤化合物であれば、特に限定されるものではない。具体的には、接着処理液を付着・乾燥させた後の熱硬化させる加熱処理の温度において、熱解離性ブロック剤で封鎖されて反応性が抑えられたイソシアネート基の架橋反応性が回復できる熱解離温度であることが好ましい。
 ブロック剤は、アルコール、フェノール、活性メチレン、オキシム、ラクタム、アミン等が挙げられ、特に限定されないが、具体的にはε-カプロラクタム、δ-バレロラクタム、γ-ブチロラクタム等のラクタム類;フェノール、クレゾール、エチルフェノール、ブチルフェノール、オクチルフェノール、ノニルフェノール、ジノニルフェノール、チオフェノール、クロルフェノール、アミルフェノール等のフェノール類;メチルエチルケトキシム、アセトキシム、アセトフェノンオキシム、ベンゾフェノンオキシム、シクロヘキサノンオキシム等のオキシム類;メタノール、エタノール、ブタノール、イソプロピルアルコール、ブチルアルコール、シクロヘキサノールなどのアルコール類;ジメチルマロネート、ジエチルマロネート等のマロン酸ジアルキルエステル類;アセト酢酸メチル、アセト酢酸エチル、アセチルアセトン等の活性メチレン類、ブチルメルカプタン、ドデシルメルカプタン等のメルカプタン類;アセトアニリド、酢酸アミド等のアミド類;コハク酸イミド、フタル酸イミド、マレイン酸イミド等のイミド類;重亜硫酸ソーダ等の亜硫酸塩類;メチルセロソルブ、エチルセロソルブおよびブチルセロソルブ等のセロソルブ類;ピラゾール、3,5-ジメチルピラゾール、3-メチルピラゾール、4-ベンジル-3,5-ジメチルピラゾール、4-ニトロ-3,5-ジメチルピラゾー、4-ブロモ-3,5-ジメチルピラゾール及び3-メチル-5-フェニルピラゾール等のピラゾール類;ジメチルアミン、ジエチルアミン、ジ-n-プロピルアミン、ジイソプロピルアミン、ジシクロヘキシルアミン、ジフェニルアミン、キシリジン、N,N-ジエチルヒドロキシアミン、N,N’-ジフェニルホルムアミジン、2-ヒドロキシピリジン、3-ヒドロキシピリジンおよび2-メルカプトピリジン等のアミン類:及び1,2,4-トリアゾール等のトリアゾール類、等が挙げられる。これらの2種以上の混合物等を使用してもよい。
 これらのブロック剤は、加熱での熱解離による接着剤組成物の熱硬化が安定して得られ易いフェノール、ε-カプロラクタムおよびケトオキシムを好適に用いることができる。
The thermally dissociable blocking agent is a blocking agent compound capable of dissociating the blocking agent and restoring the isocyanate group by performing heat treatment as necessary while protecting the isocyanate group from an arbitrary chemical reaction. If there is, it is not particularly limited. Specifically, at the temperature of the heat treatment in which the adhesive treatment liquid is attached and dried and then heat-cured, the heat that can restore the crosslinking reactivity of the isocyanate group whose reactivity is suppressed by being sealed with the heat dissociable blocking agent. It is preferably the dissociation temperature.
Examples of the blocking agent include alcohol, phenol, active methylene, oxime, lactam, amine and the like, and are not particularly limited. , Ethylphenols, butylphenols, octylphenols, nonylphenols, dinonylphenols, thiophenols, chlorphenols, amylphenols and other phenols; Alcohols such as isopropyl alcohol, butyl alcohol and cyclohexanol; malonic acid dialkyl esters such as dimethyl malonate and diethyl malonate; active methylene such as methyl acetoacetate, ethyl acetoacetate and acetylacetone, butyl mercaptan, dodecyl mercaptan and the like. Mercaptans; Amids such as acetoanilides and acetate amides; imides such as succinic acid imide, phthalate imide and maleic acid imide; Subsulfates such as sodium bisulfite; Cellosolves such as methyl cellosolve, ethyl cellosolve and butyl cellosolve; pyrazole, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazo, 4-bromo-3,5-dimethylpyrazole and 3-methyl- Pyrazoles such as 5-phenylpyrazole; dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, dicyclohexylamine, diphenylamine, xylidine, N, N-diethylhydroxyamine, N, N'-diphenylform amidine, 2- Amines such as hydroxypyridine, 3-hydroxypyridine and 2-mercaptopyridine: and triazoles such as 1,2,4-triazole, and the like. A mixture of two or more of these may be used.
As these blocking agents, phenol, ε-caprolactam and ketooxime, which can be easily obtained by stably heat-curing the adhesive composition by thermal dissociation by heating, can be preferably used.
 また、前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」は、具体的には、芳香族ポリイソシアネート類または芳香脂肪族ポリイソシアネート類を含んでおり、芳香族イソシアネート類としては、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート等のフェニレンジイソシアネート類;2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート(TDI)等のトリレンジイソシアネート類;2,4’-ジフェニルメタンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート(MDI)、ジアルキルジフェニルメタンジイソシアネート、テトラアルキルジフェニルメタンジイソシアネート等のジフェニルメタンジイソシアネート類;ポリメチレンポリフェニルポリイソシアネート(ポリメリックMDI);m-又はp-イソシアナトフェニルスルホニルイソシアネート類;4,4’-ジイソシアナトビフェニル、3,3’-ジメチル-4,4’-ジイソシアナトビフェニル等のジイソシアナトビフェニル類;1,5-ナフチレンジイソシアネート等のナフタレンジイソシアネート類;等が挙げられる。芳香脂肪族ポリイソシアネート類としては、m-キシリレンジイソシアネート、p-キシリレンジイソシアネート(XDI)、テトラメチルキシリレンジイソシアネート等のキシリレンジイソシアネート類;ジエチルベンゼンジイソシアネート;及び、α,α,α,α-テトラメチルキシリレンジイソシアネート(TMXDI);等が挙げられる。また、前記のポリイソシアネートのカルボジイミド、ポリオール及びアロファネート等の変性物等が挙げられる。
 これらの芳香環を分子内に含むポリイソシアネートのうち、接着剤組成物のコード集束性の観点から、芳香族イソシアネートが好ましく、更に好ましくはトリレンジイソシアネート(TDI)、ジフェニルメタンジイソシアネート(MDI)あるいはポリメチレンポリフェニルポリイソシアネート(ポリメリックMDI)であり、特に好ましくは、ジフェニルメタンジイソシアネート(MDI)である。
Further, the "(C) (thermally dissociable blocked) aqueous compound having an isocyanate group" specifically contains aromatic polyisocyanates or aromatic aliphatic polyisocyanates, and is used as aromatic isocyanates. Are phenylenediocyanates such as m-phenylenedi isocyanate and p-phenylenedi isocyanate; tolylene diisocyanates such as 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate (TDI); 2,4'-diphenylmethane diisocyanate, Diphenylmethane diisocyanates such as 4,4'-diphenylmethane diisocyanate (MDI), dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate; polymethylene polyphenyl polyisocyanate (polymeric MDI); m- or p-isocyanatophenylsulfonyl isocyanates; 4, Examples thereof include diisocyanatobiphenyls such as 4'-diisocyanatobiphenyl, 3,3'-dimethyl-4,4'-diisocyanatobiphenyl; and naphthalene diisocyanates such as 1,5-naphthylene diisocyanate. Examples of aromatic aliphatic polyisocyanates include xylylene diisocyanates such as m-xylylene diisocyanate, p-xylylene diisocyanate (XDI), and tetramethylxylylene diisocyanate; diethylbenzene diisocyanate; and α, α, α, α-tetra. Methylxylylene diisocyanate (TMXDI); and the like. In addition, modified products such as carbodiimide, polyol and allophanate of the above-mentioned polyisocyanate can be mentioned.
Of the polyisocyanates containing these aromatic rings in the molecule, aromatic isocyanates are preferable from the viewpoint of code focusing of the adhesive composition, and more preferably tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI) or polymethylene. It is a polyphenyl polyisocyanate (polymeric MDI), and particularly preferably diphenylmethane diisocyanate (MDI).
 また、前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」は、特に限定されないが、(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物であることがより好ましい。
 前記(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物については、その詳細を後述する。
The "(C) (heat dissociative blocked) isocyanate group-containing aqueous compound" is not particularly limited, but is more preferably an aqueous urethane compound having a (heat-dissociative blocked) isocyanate group.
The details of the aqueous urethane compound having a (heat dissociative blocked) isocyanate group will be described later.
-(a)の接着促進剤としての機能効果について-
 前記(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物の含有量(固形分含有量)は、特に限定はされるものではないが、5質量%以上であることが好ましく、75質量%以下であることが好ましい。5質量%以上であれば、樹脂と被覆ゴム組成物の接着性がより良好なものになるからである。同様の観点から、前記(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物の含有量(固形分含有量)は、10質量%以上であることがより好ましく、15質量%以上であることがさらに好ましい。また、75質量%以下であれば、接着剤組成物に配合するゴムラテックス等の他の成分の量を、相対して一定以上確保することが可能となり、その結果、被着ゴムとの接着性がより良好となるからである。同様の観点から、前記(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物の含有量(固形分含有量)は、70質量%以下であることがより好ましく、55質量%以下であることがさらに好ましい。
-About the functional effect of (a) as an adhesion promoter-
The content (solid content content) of the aqueous compound having the (heat dissociative blocked) isocyanate group of (C) is not particularly limited, but is preferably 5% by mass or more, preferably 75% by mass. % Or less is preferable. This is because when the content is 5% by mass or more, the adhesiveness between the resin and the coated rubber composition becomes better. From the same viewpoint, the content (solid content content) of the aqueous compound having the (C) (heat dissociative blocked) isocyanate group is more preferably 10% by mass or more, and more preferably 15% by mass or more. Is even more preferable. Further, if it is 75% by mass or less, the amount of other components such as rubber latex to be blended in the adhesive composition can be relatively secured to a certain level or more, and as a result, the adhesiveness with the adherend rubber can be secured. Is better. From the same viewpoint, the content (solid content content) of the aqueous compound having the (C) (heat dissociative blocked) isocyanate group is more preferably 70% by mass or less, and more preferably 55% by mass or less. Is even more preferable.
 有機繊維コードとして汎用されるポリエチレンテレフタレート等のポリエステルの合成樹脂素材は、扁平線状な高分子鎖からなる。そして、該高分子鎖の表面又は該高分子鎖の間隙は、該高分子鎖に含まれる芳香族等に由来するπ電子的雰囲気を有している。更に、ポリエステルは、6,6-ナイロンに比べて、表面の水酸基が特に少ない。そこで、従来より、ポリエステルからなる有機繊維コードに対して使用される有機繊維コード用接着剤組成物は、十分な接着力を得るために、
 ・前記有機繊維コード用接着剤組成物が有機繊維コードの高分子鎖の間隙へ分散すること、及び
 ・前記有機繊維コード用接着剤組成物による接着剤層が前記有機繊維コードの高分子鎖の表面に密着すること、
 を目的として、芳香族性π電子を有する芳香環を側面に有する平面的な構造(「有機繊維コードに拡散しやすい部分」)の分子を、接着促進剤として含有してきた。
 そのような接着促進剤の具体例としては、従来より、前記「芳香環を有するポリイソシアネートと活性水素基を1個以上有するブロック剤との付加生成物である水分散性(熱解離性ブロックド)イソシアネート化合物」が使用されてきている。
A polyester synthetic resin material such as polyethylene terephthalate, which is widely used as an organic fiber cord, is composed of a flat linear polymer chain. The surface of the polymer chain or the gaps between the polymer chains have a π-electronic atmosphere derived from the aromatics and the like contained in the polymer chain. Furthermore, polyester has a particularly small number of hydroxyl groups on the surface as compared with 6,6-nylon. Therefore, conventionally, the adhesive composition for an organic fiber cord used for an organic fiber cord made of polyester has been used in order to obtain sufficient adhesive strength.
-The adhesive composition for organic fiber cords is dispersed in the gaps between the polymer chains of the organic fiber cords, and-The adhesive layer of the adhesive composition for organic fiber cords is the polymer chains of the organic fiber cords. Adhesion to the surface,
For the purpose of this, a molecule having a planar structure (“a portion easily diffused into an organic fiber cord”) having an aromatic ring having an aromatic π electron on the side surface has been contained as an adhesion promoter.
As a specific example of such an adhesion promoter, conventionally, water dispersibility (thermally dissociative blocked) which is an addition product of the above-mentioned "polyisocyanate having an aromatic ring and a blocking agent having one or more active hydrogen groups" has been used. ) Isocyanate compounds have been used.
 また、本発明のゴム-樹脂間接着剤組成物は、分子構造内に、「樹脂に拡散しやすい部分」である疎水性の芳香族ポリイソシアネート部に加えて、「樹脂に拡散しがたい部分」である親水性の分子鎖部も有する「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」を含むことが、さらに好ましい。 Further, in the rubber-resin-resin adhesive composition of the present invention, in addition to the hydrophobic aromatic polyisocyanate portion, which is a “portion that easily diffuses into the resin” in the molecular structure, a “part that does not easily diffuse into the resin”. It is more preferable to contain "an aqueous urethane compound having a (thermally dissociable blocked) isocyanate group" which also has a hydrophilic molecular chain portion.
 前記「水性ウレタン化合物」の「水性」とは、水溶性又は水分散性であることを示し、前記水溶性とは必ずしも完全な水溶性を意味するのではなく、部分的に水溶性であること、或いは、接着剤組成物の水溶液中で相分離をしないことをも意味する。 The "aqueous" of the "aqueous urethane compound" indicates that it is water-soluble or water-dispersible, and the water-soluble does not necessarily mean completely water-soluble, but is partially water-soluble. Alternatively, it also means that no phase separation occurs in the aqueous solution of the adhesive composition.
 前記「水性ウレタン化合物」の「ウレタン化合物」は、アミンの窒素とカルボニル基の炭素の間で形成された共有結合を有する化合物であり、下記の一般式で表される化合物のことを指す。
Figure JPOXMLDOC01-appb-C000002
 上記式中、R、R’は、炭化水素基を表す。
The "urethane compound" of the "aqueous urethane compound" is a compound having a covalent bond formed between the nitrogen of the amine and the carbon of the carbonyl group, and refers to a compound represented by the following general formula.
Figure JPOXMLDOC01-appb-C000002
In the above formula, R and R'represent a hydrocarbon group.
 前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」の分子量は、水性を保たれるものであれば特に限定されるものではないが、好ましくは数平均分子量1,500~100,000であり、特に好ましくは数平均分子量9,000 以下である。 The molecular weight of the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is not particularly limited as long as it can maintain aqueous properties, but is preferably a number average molecular weight of 1,500 to 100. It is 000, and particularly preferably the number average molecular weight is 9,000 or less.
 前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」を合成する方法は、前述の通り、特に限定されるものではないが、特開昭63-51474号公報に記載の方法等、公知の方法とすることができる。 As described above, the method for synthesizing the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is not particularly limited, but the method described in JP-A-63-51474 and the like can be used. It can be a known method.
 前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」の好ましい実施態様は、
 (α)3個以上、5個以下の官能基を有する、数平均分子量2,000以下の有機ポリイソシアネート化合物、
 (β)2個以上、4個以下の活性水素基を有する、数平均分子量5,000以下の化合物、
 (γ)熱解離性ブロック剤、並びに
 (δ)少なくとも1つの活性水素基と、アニオン性、カチオン性、又は非イオン性の少なくとも1つの親水基と、を有する化合物、
 を、(α)、(β)、(γ)及び(δ)の総和量に対する、それぞれの混合比率が、
  (α)については、40質量%以上、85質量%以下、
  (β)については、5質量%以上、35質量%以下、
  (γ)については、5質量%以上、35質量%以下、及び、
  (δ)については、5質量%以上、35質量%以下、
 になるように混合して、反応させた後の反応生成物であり、
 且つ、イソシアネート基(-NCO)の分子量を42としたときの、前記反応生成物中における、(熱解離性ブロックド)イソシアネート基の構成比率が、0.5質量%以上、11質量%以下である、ことを特徴とする。
 この上記の「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」は、(熱解離性ブロックド)イソシアネート基からなる部位と、親水性基を有する親水性の部位を併せ持つ為に、ウレタン化合物の自己水溶性が高まる利点を有するからである。
A preferred embodiment of the above-mentioned "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is
(Α) An organic polyisocyanate compound having 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less.
(Β) A compound having 2 or more and 4 or less active hydrogen groups and having a number average molecular weight of 5,000 or less.
A compound having (γ) a thermally dissociative blocking agent and (δ) at least one active hydrogen group and at least one anionic, cationic or nonionic hydrophilic group.
The mixing ratio of each of (α), (β), (γ) and (δ) to the total amount is
Regarding (α), 40% by mass or more, 85% by mass or less,
Regarding (β), 5% by mass or more, 35% by mass or less,
Regarding (γ), 5% by mass or more, 35% by mass or less, and
Regarding (δ), 5% by mass or more, 35% by mass or less,
It is a reaction product after mixing and reacting so that
Moreover, when the molecular weight of the isocyanate group (-NCO) is 42, the composition ratio of the (heat dissociative blocked) isocyanate group in the reaction product is 0.5% by mass or more and 11% by mass or less. It is characterized by being.
The above-mentioned "aqueous urethane compound having a (thermally dissociable blocked) isocyanate group" is urethane because it has both a moiety composed of a (thermally dissociable blocked) isocyanate group and a hydrophilic moiety having a hydrophilic group. This is because it has the advantage of increasing the self-hydrophilicity of the compound.
 前記(α)3個以上、5個以下の官能基を有する、数平均分子量2,000以下の有機ポリイソシアネート化合物は、特に限定されるものではないが、芳香族ポリイソシアネート化合物及びそのオリゴマーであることが好ましく、その他の脂肪族、脂環式、複素環式のポリイソシアネート化合物及びそのオリゴマーであってもよい。このような(α)3個以上、5個以下の官能基を有する、数平均分子量2,000以下の有機ポリイソシアネート化合物を反応させた後の反応生成物である「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」は、樹脂の高分子鎖の間隙へ、より分散しやすくなるからである。
 具体例として、脂肪族ポリイソシアネート化合物としては、エチレンジイソシアネート、1,4-テトラメチレンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、1,12-ドデカンジイソシアネート、2,2,4-トリメチルヘキサメチレンジイソシアネート、2,4,4-トリメチルヘキサメチレンジイソシアネート、ダイマー酸ジイソシアネート、リジンジイソシアネート等、脂環式ポリイソシアネート化合物としては、シクロブタン-1,3-ジイソシアネート、シクロヘキサン-1,3-ジイソシアネート、シクロヘキサン-1,4-ジイソシアネート、イソホロンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、メチルシクロヘキサン-2,4-ジイソシアネート、メチルシクロヘキサン-2,6-ジイソシアネート、1,3-(イソシアナトメチル)シクロヘキサン等、複素環式ポリイソシアネート化合物としては、1,3,5-トリス(2’-ヒドロキシエチル)イソシアヌル酸のトリレンジイソシアネート付加物等、芳香族ポリイソシアネート化合物としては、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、m-キシリレンジイソシアネート、p-キシリレンジイソシアネート、2,4’-ジフェニルメタンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、m-テトラメチルキシリレンジイソシアネート、p-テトラメチルキシリレンジイソシアネート、メチントリス(4-フェニルイソシアネート)、トリス(4-イソシアナトフェニル)メタン、チオリン酸トリス(4-イソシアナトフェニルエステル)、3-イソプロペニル-α’,α’-ジメチルベンジルイソシアネート及びこれらのオリゴマー混合物、或いはこれらのポリイソシアネート化合物のカルボジイミド、ポリオール及びアロファネート等の変性物等が挙げられる。
 これらの中で、芳香族ポリイソシアネート化合物が好ましく、特に好ましくは、メチレンジフェニルポリイソシアネート、ポリフェニレンポリメチレンポリイソシアネート等が挙げられる。数平均分子量2,000以下のポリフェニレンポリメチレンポリイソシアネートが好ましく、数平均分子量1,000以下であるポリフェニレンポリメチレンポリイソシアネートが特に好ましい。このような(α)3個以上、5個以下の官能基を有する、数平均分子量2,000以下の有機ポリイソシアネート化合物を反応させた後の反応生成物である「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」は、樹脂の高分子鎖の間隙へ、より分散しやすくなるからである。
The organic polyisocyanate compound having (α) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is not particularly limited, but is an aromatic polyisocyanate compound and an oligomer thereof. It is preferable, and other aliphatic, alicyclic or heterocyclic polyisocyanate compounds and oligomers thereof may be used. The reaction product after reacting such an organic polyisocyanate compound having (α) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is "(thermally dissociable blocked)". This is because the "aqueous urethane compound having an isocyanate group" is more likely to be dispersed in the gaps between the polymer chains of the resin.
As a specific example, as the aliphatic polyisocyanate compound, ethylene diisocyanate, 1,4-tetramethylene diisocyanate, 1,6-hexamethylene diisocyanate, 1,12-dodecanediisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2 , 4,4-trimethylhexamethylene diisocyanate, dimerate diisocyanate, lysine diisocyanate and the like, examples of the alicyclic polyisocyanate compound include cyclobutane-1,3-diisocyanate, cyclohexane-1,3-diisocyanate, cyclohexane-1,4-diisocyanate. , Isophoron diisocyanate, 4,4'-methylenebis (cyclohexylisocyanate), methylcyclohexane-2,4-diisocyanate, methylcyclohexane-2,6-diisocyanate, 1,3- (isocyanatomethyl) cyclohexane, etc. Examples of the compound include a tolylene diisocyanate adduct of 1,3,5-tris (2'-hydroxyethyl) isocyanuric acid, and examples of the aromatic polyisocyanate compound include m-phenylenedi isocyanate and p-phenylenedi isocyanate. Tolylene diisocyanate, 2,6-tolylene diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, 2,4'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, m-tetramethylxylylene diisocyanate, p- Tetramethylxylylene diisocyanate, methintris (4-phenylisocyanate), tris (4-isocyanatophenyl) methane, tris thiophosphate (4-isocyanatophenyl ester), 3-isopropenyl-α', α'-dimethylbenzyl isocyanate And a mixture of these oligomers, or modified products of these polyisocyanate compounds such as carbodiimide, polyol and allophanate.
Among these, aromatic polyisocyanate compounds are preferable, and methylenediphenyl polyisocyanate, polyphenylene polymethylene polyisocyanate and the like are particularly preferable. Polyphenylene polymethylene polyisocyanate having a number average molecular weight of 2,000 or less is preferable, and polyphenylene polymethylene polyisocyanate having a number average molecular weight of 1,000 or less is particularly preferable. The reaction product after reacting such an organic polyisocyanate compound having (α) 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less is "(thermally dissociable blocked)". This is because the "aqueous urethane compound having an isocyanate group" is more likely to be dispersed in the gaps between the polymer chains of the resin.
 前記(β)2個以上、4個以下の活性水素基を有する、数平均分子量5,000以下の化合物は、特に限定されるものではないが、具体的には下記(i)から(vii)よりなる群から選ばれる化合物等が挙げられる:
 (i)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の多価アルコール類、
 (ii)2個以上4個以下の第一級及び/又は第二級アミノ基を有する、数平均分子量5,000以下の多価アミン類、
 (iii)2個以上4個以下の第一級及び/又は第二級アミノ基と水酸基を有する、数平均分子量5,000以下のアミノアルコール類、
 (iv)2個以上4個以下の水酸基を有する、数平均分子量5,000以下のポリエステルポリオール類、
 (v)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の、ポリブタジエンポリオール類及びそれらと他のビニルモノマーとの共重合体、
 (vi)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の、ポリクロロプレンポリオール類及びそれらと他のビニルモノマーとの共重合体、
 (vii)2個以上4個以下の水酸基を有する、数平均分子量5,000以下のポリエーテルポリオール類である、
  多価アミン、
  多価フェノール及びアミノアルコール類のC2~C4のアルキレンオキサイド重付加物、
  C3以上の多価アルコール類のC2~C4のアルキレンオキサイド重付加物、
  C2~C4のアルキレンオキサイド共重合物、又は
  C3~C4のアルキレンオキサイド重合物。
The compound having (β) 2 or more and 4 or less active hydrogen groups and having a number average molecular weight of 5,000 or less is not particularly limited, but specifically, the following (i) to (vii). Examples include compounds selected from the group consisting of:
(I) Multihydric alcohols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
(Ii) Multivalent amines having a number average molecular weight of 5,000 or less and having 2 or more and 4 or less primary and / or secondary amino groups.
(Iii) Amino alcohols having a number average molecular weight of 5,000 or less, having 2 or more and 4 or less primary and / or secondary amino groups and hydroxyl groups.
(Iv) Polyester polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
(V) Polybutadiene polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less, and copolymers thereof with other vinyl monomers.
(Vi) Polychloroprene polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less, and copolymers thereof with other vinyl monomers.
(Vii) Polyether polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
Multivalent amine,
C2-C4 alkylene oxide heavy adducts of polyhydric phenols and amino alcohols,
C2-C4 alkylene oxide heavy adducts of C3 and above polyhydric alcohols,
An alkylene oxide copolymer of C2 to C4 or an alkylene oxide polymer of C3 to C4.
 ここで、前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」に関して、「活性水素基」とは、好適な条件下に置いたとき、活性水素(原子状水素(水素ラジカル)及び水素化物イオン(ヒドリド))となる水素を含む基のことを指す。前記活性水素基の例としては、アミノ基、水酸基が挙げられる。 Here, with respect to the above-mentioned "aqueous urethane compound having a (thermally dissociable blocked) isocyanate group", the "active hydrogen group" means active hydrogen (atomic hydrogen (hydrogen radical)) and active hydrogen when placed under suitable conditions. It refers to a group containing hydrogen that becomes a hydride ion (hydride). Examples of the active hydrogen group include an amino group and a hydroxyl group.
 前記「(δ)少なくとも1つの活性水素基と、アニオン性、カチオン性、又は非イオン性の少なくとも1つの親水基と、を有する化合物」の、少なくとも1つの活性水素基とアニオン性の少なくとも1つの親水基とを有する化合物としては、特に限定されるものではないが、タウリン、N-メチルタウリン、N-ブチルタウリン、スルファニル酸等のアミノスルホン酸類、グリシン、アラニン等のアミノカルボン酸類等が挙げられる。 At least one active hydrogen group and at least one of the above-mentioned "compound having (δ) at least one active hydrogen group and at least one anionic, cationic or nonionic hydrophilic group". Examples of the compound having a hydrophilic group include, but are not limited to, amino sulfonic acids such as taurine, N-methyl taurine, N-butyl taurine and sulfanic acid, and amino carboxylic acids such as glycine and alanine. ..
 前記(α)、(β)、(γ)、(δ)を混合して反応させることにより、前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」を合成する方法は、特に限定されるものではないが、特開昭63-51474号公報に記載の方法等、公知の方法とすることができる。 The method for synthesizing the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" by mixing and reacting the (α), (β), (γ), and (δ) is particularly limited. However, a known method such as the method described in JP-A-63-51474 can be used.
 前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」の好ましい更に別の実施態様は、下記の一般式(1):
Figure JPOXMLDOC01-appb-C000003
[式(1)中、
 Aは、有機ポリイソシアネート化合物の、活性水素基が脱離した残基、
 Xは、2個以上、4個以下の水酸基を有し、数平均分子量5,000以下のポリオール化合物の、活性水素基が脱離した残基、
 Yは、熱解離性ブロック剤の、活性水素基が脱離した残基、
 Zは、少なくとも1個の活性水素基と、少なくとも1個の塩を生成する基又は親水性ポリエーテル鎖と、を有する化合物の、活性水素基が脱離した残基、
 nは、2以上4以下の整数、
 p+mは、2以上4以下の整数(m≧0.25)、
 を表す]で表されることを特徴とする。
 上記の「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」は、(熱解離性ブロックド)イソシアネート基からなる部位と、親水性基を有する親水性の部位を併せ持つ為に、ウレタン化合物の自己水溶性が高まる利点を有するからである。
Yet another preferred embodiment of the above-mentioned "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is the following general formula (1):.
Figure JPOXMLDOC01-appb-C000003
[In equation (1),
A is a residue of the organic polyisocyanate compound from which the active hydrogen group has been eliminated.
X is a residue of a polyol compound having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less from which the active hydrogen group has been eliminated.
Y is the residue of the heat dissociative blocking agent from which the active hydrogen group has been eliminated.
Z is a residue of a compound having at least one active hydrogen group and a group producing at least one salt or a hydrophilic polyether chain from which the active hydrogen group has been eliminated.
n is an integer of 2 or more and 4 or less,
p + m is an integer of 2 or more and 4 or less (m ≧ 0.25),
It is characterized by being represented by].
The above-mentioned "aqueous urethane compound having a (thermally dissociable blocked) isocyanate group" is a urethane compound because it has both a moiety consisting of a (thermally dissociable blocked) isocyanate group and a hydrophilic moiety having a hydrophilic group. This is because it has the advantage of increasing the self-water solubility of.
 ここで、式(1)中のAである「有機ポリイソシアネート化合物の、活性水素基が脱離した残基」の「有機ポリイソシアネート化合物」は、芳香族環を含むことが好ましい。「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」が樹脂の高分子鎖の間隙へ、より分散しやすくなるからである。
 特に限定されるものではないが、例えば、メチレンジフェニルポリイソシアネート、ポリフェニレンポリメチレンポリイソシアネート等が挙げられる。数平均分子量6,000以下のポリフェニレンポリメチレンポリイソシアネートが好ましく、数平均分子量4,000以下であるポリフェニレンポリメチレンポリイソシアネートが特に好ましい。
Here, it is preferable that the "organic polyisocyanate compound" of the "residue from which the active hydrogen group has been removed from the organic polyisocyanate compound" A in the formula (1) contains an aromatic ring. This is because the "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is more easily dispersed in the gaps between the polymer chains of the resin.
Although not particularly limited, examples thereof include methylenediphenylpolyisocyanate and polyphenylenepolymethylenepolyisocyanate. Polyphenylene polymethylene polyisocyanate having a number average molecular weight of 6,000 or less is preferable, and polyphenylene polymethylene polyisocyanate having a number average molecular weight of 4,000 or less is particularly preferable.
 式(1)中のXである「2個以上、4個以下の水酸基を有し、数平均分子量5,000以下のポリオール化合物の、活性水素基が脱離した残基」の「2個以上、4個以下の水酸基を有し、数平均分子量5,000以下のポリオール化合物」は、特に限定されるものではないが、具体的には下記(i)から(vi)よりなる群から選ばれる化合物等が挙げられる:
 (i)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の多価アルコール類、
 (ii)2個以上4個以下の第一級及び/又は第二級アミノ基と水酸基を有する、数平均分子量5,000以下のアミノアルコール類、
 (iii)2個以上4個以下の水酸基を有する、数平均分子量5,000以下のポリエステルポリオール類、
 (iv)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の、ポリブタジエンポリオール類及びそれらと他のビニルモノマーとの共重合体、
 (v)2個以上4個以下の水酸基を有する、数平均分子量5,000以下の、ポリクロロプレンポリオール類及びそれらと他のビニルモノマーとの共重合体、
 (vi)2個以上4個以下の水酸基を有する、数平均分子量5,000以下のポリエーテルポリオール類である、
  多価アミン、
  多価フェノール及びアミノアルコール類のC2~C4のアルキレンオキサイド重付加物、
  C3以上の多価アルコール類のC2~C4のアルキレンオキサイド重付加物、
  C2~C4のアルキレンオキサイド共重合物、又は
  C3~C4のアルキレンオキサイド重合物。
"2 or more" of "residue from which active hydrogen group is eliminated of a polyol compound having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less" which is X in the formula (1) The "polyol compound having 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less" is not particularly limited, but is specifically selected from the group consisting of the following (i) to (vi). Examples include compounds:
(I) Multihydric alcohols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
(Ii) Amino alcohols having a number average molecular weight of 5,000 or less, having 2 or more and 4 or less primary and / or secondary amino groups and hydroxyl groups.
(Iii) Polyester polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
(Iv) Polybutadiene polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less, and copolymers thereof with other vinyl monomers.
(V) Polychloroprene polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less, and copolymers thereof with other vinyl monomers.
(Vi) Polyether polyols having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less.
Multivalent amine,
C2-C4 alkylene oxide heavy adducts of polyhydric phenols and amino alcohols,
C2-C4 alkylene oxide heavy adducts of C3 and above polyhydric alcohols,
An alkylene oxide copolymer of C2 to C4 or an alkylene oxide polymer of C3 to C4.
 前記「(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物」は、特に限定されるものではないが、第一工業製薬(株)製のエラストロン BN27、BN77、BN11等の市販品を用いることもできる。好ましくは、本明細書中の下記実施例では、前記BN77を使用した。 The above-mentioned "aqueous urethane compound having a (heat dissociative blocked) isocyanate group" is not particularly limited, but commercially available products such as Elastron BN27, BN77, BN11 manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd. are used. You can also. Preferably, the BN77 was used in the following examples herein.
((D)エポキシド化合物)
 本発明の有機繊維コード用接着剤組成物の一実施態様は、(A)不飽和ジエンを有する合成ゴムラテックスと、(B)ポリビニルピロリドン系重合体と、(D)エポキシド化合物と、を含む。
 前記「(D)エポキシド化合物」とは、3員環のエーテルであるオキサシクロプロパン(オキシラン)(エポキシ基)を構造式中に持つ化合物のことを指す。
((D) Epoxide compound)
One embodiment of the adhesive composition for an organic fiber cord of the present invention comprises (A) a synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (D) an epoxide compound.
The "(D) epoxide compound" refers to a compound having oxacyclopropane (oxylan) (epoxy group), which is a three-membered ring ether, in its structural formula.
 前記「(D)エポキシド化合物」は、前記接着剤組成物において、架橋剤成分として機能する。即ち、接着剤組成物が、「(D)エポキシド化合物」を含有すると、繊維樹脂表面、(B)ポリビニルピロリドン系重合体あるいは他の配合物に含まれる水酸基等とエポキシ基との間で、架橋が導入され、接着層の耐破壊抗力の向上、及び高温での接着力において著しい性能向上が見られるようになる。 The "(D) epoxide compound" functions as a cross-linking agent component in the adhesive composition. That is, when the adhesive composition contains "(D) epoxide compound", it is crosslinked between the epoxy group and the hydroxyl group or the like contained in the fiber resin surface, (B) polyvinylpyrrolidone-based polymer or other formulations. Is introduced, and the improvement of the breakage resistance of the adhesive layer and the significant performance improvement in the adhesive force at high temperature can be seen.
 また、前記「(D)エポキシド化合物」は、前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」と混合して加熱することが好ましい。このような「(D)エポキシド化合物」と前記「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」とを混合して加熱すると、ウレタン結合を主とした前記接着剤組成物に、「(D)エポキシド化合物」のエポキシ基と、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物が有するアミン、アルコール、チオール、フェノール、カルボン酸、あるいは(熱解離性ブロックが解離した)イソシアネート等との求核反応による架橋が加わり、高温領域での応力によるクリープやフローが抑制されるようになるからである。
 更に又、前記「(D)エポキシド化合物」のエポキシ基は多官能であることが好ましい。前記抑制の効果が高まり、前記接着剤組成物による接着剤層の耐破壊抗力がより高まり、高温での接着力もより高くなるからである。
Further, it is preferable that the "(D) epoxide compound" is mixed with the "(C) (thermally dissociative blocked) aqueous compound having an isocyanate group" and heated. When such a "(D) epoxide compound" and the above "(C) (thermally dissociable blocked) aqueous compound having an isocyanate group" are mixed and heated, the adhesive composition mainly composed of urethane bonds is obtained. , The amine, alcohol, thiol, phenol, carboxylic acid, or (heat dissociable block dissociated) of the epoxy group of "(D) epoxide compound" and the aqueous compound having (C) (heat dissociable blocked) isocyanate group. This is because cross-linking due to a nucleophilic reaction with isocyanate or the like is added, and creep and flow due to stress in a high temperature region are suppressed.
Furthermore, the epoxy group of the "(D) epoxide compound" is preferably polyfunctional. This is because the effect of the suppression is enhanced, the destructive drag of the adhesive layer by the adhesive composition is further enhanced, and the adhesive force at a high temperature is also enhanced.
 前記「(D)エポキシド化合物」は、1分子中に2個以上のエポキシ基を含む化合物であることが好ましい。特に好ましくは1分子中に4個以上のエポキシ基を含む化合物である。この理由は、エポキシ基が多官能となり、前記のとおり、接着剤組成物による接着剤層の耐破壊抗力がより高まり、高温での接着力もより高くなるからである。 The "(D) epoxide compound" is preferably a compound containing two or more epoxy groups in one molecule. Particularly preferably, it is a compound containing four or more epoxy groups in one molecule. The reason for this is that the epoxy group becomes polyfunctional, and as described above, the destructive drag of the adhesive layer by the adhesive composition is further increased, and the adhesive force at high temperature is also higher.
 前記「(D)エポキシド化合物」の具体例としては、例えば、ジエチレングリコール・ジグリシジルエーテル、ポリエチレン・ジグリシジルエーテル、ポリプロピレングリコール・ジグリシジルエーテル、ネオペンチルグリコール・ジグリシジルエーテル、1,6-ヘキサンジオール・ジグリシジルエーテル、グリセロール・ポリグリシジルエーテル、トリメチロールプロパン・ポリグリシジルエーテル、ポリグリセロール・ポリグリシジルエーテル、ペンタエリチオール・ポリグリシジルエーテル、ジグリセロール・ポリグリシジルエーテル、ソルビトールポリグリシジルエーテル等の多価アルコール類と、エピクロルヒドリンとの反応生成物;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂等のノボラック型エポキシ樹脂;ビスフェノールA型エポキシ樹脂等が挙げられる。好ましくは、多価アルコール類とエピクロルヒドリンとの反応生成物、又はノボラック型エポキシ樹脂である。
 前記ソルビトールポリグリシジルエーテル、ポリグリセロール・ポリグリシジルエーテル、ノボラック型エポキシ樹脂は、市販の薬品を用いることができる。
Specific examples of the "(D) epoxide compound" include diethylene glycol / diglycidyl ether, polyethylene / diglycidyl ether, polypropylene glycol / diglycidyl ether, neopentyl glycol / diglycidyl ether, and 1,6-hexanediol. Polyhydric alcohols such as diglycidyl ether, glycerol / polyglycidyl ether, trimethylolpropane / polyglycidyl ether, polyglycerol / polyglycidyl ether, pentaerythiol / polyglycidyl ether, diglycerol / polyglycidyl ether, sorbitol polyglycidyl ether, etc. And the reaction product with epichlorohydrin; novolak type epoxy resin such as phenol novolac type epoxy resin, cresol novolac type epoxy resin; bisphenol A type epoxy resin and the like. A reaction product of polyhydric alcohols and epichlorohydrin, or a novolak type epoxy resin is preferable.
As the sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, and novolak type epoxy resin, commercially available chemicals can be used.
 前記「(D)エポキシド化合物」は、水に溶解させて、又は乳化により水に分散させて使用することができる。例えば、前記「(D)エポキシド化合物」をそのまま水に溶解することができる。又は、前記「(D)エポキシド化合物」を必要に応じて少量の溶媒に溶解し、該溶解液を、公知の乳化剤(例えば、アルキルベンゼンスルホン酸ソーダ、ジオクチルスルホサクシネートナトリウム塩、ノニルフェノールエチレンオキサイド付加物等)を用いて水に乳化することで、乳化液とすることができる。 The "(D) epoxide compound" can be used by dissolving it in water or dispersing it in water by emulsification. For example, the "(D) epoxide compound" can be dissolved in water as it is. Alternatively, the above-mentioned "(D) epoxide compound" is dissolved in a small amount of solvent as needed, and the solution is used as a known emulsifier (for example, sodium alkylbenzene sulfonic acid, sodium dioctylsulfosuccinate salt, nonylphenolethylene oxide adduct). Etc.) can be emulsified into water to form an emulsified solution.
 前記「(D)エポキシド化合物」の含有量(固形分含有量)は、特に限定はされるものではないが、0.1質量%以上であることが好ましく、さらに好ましくは0.4質量%以上で、特に好ましくは1.0質量%ある。また40質量%以下であることが好ましく、さらに好ましくは30質量%以下である。0.1質量%以上であれば、樹脂と被覆ゴム組成物の接着性がより良好なものになるからである。又、40質量%以下であれば、接着剤組成物に配合するゴムラテックス等の他の成分の量を、相対して一定以上確保することが可能となり、その結果、被着ゴムとの接着性がより良好となるからである。 The content (solid content content) of the "(D) epoxide compound" is not particularly limited, but is preferably 0.1% by mass or more, and more preferably 0.4% by mass or more. It is particularly preferably 1.0% by mass. Further, it is preferably 40% by mass or less, more preferably 30% by mass or less. This is because when the content is 0.1% by mass or more, the adhesiveness between the resin and the coated rubber composition becomes better. Further, if it is 40% by mass or less, the amount of other components such as rubber latex to be blended in the adhesive composition can be relatively secured to a certain level or more, and as a result, the adhesiveness with the adherend rubber can be secured. Is better.
<ゴム-樹脂間接着剤組成物の製造方法>
 本発明のゴム-樹脂間接着剤組成物は、
 (A)不飽和ジエンを有する合成ゴムラテックスと、
 (B)ポリビニルピロリドン系重合体と、
 前記(E)熱架橋性化合物を含むことを特徴とし、
 好ましくは、前記(E)熱架橋性化合物として、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物、又は、(D)エポキシド化合物を含有するが、前記接着剤組成物を製造するにあたっては、(A)不飽和ジエンを有する合成ゴムラテックス、(B)ポリビニルピロリドン系重合体、(α)熱架橋性化合物[好ましくは、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物、又は、(D)エポキシド化合物]を任意の順序で混合することができる。
<Manufacturing method of rubber-resin adhesive composition>
The rubber-resin adhesive composition of the present invention is
(A) Synthetic rubber latex with unsaturated diene,
(B) Polyvinylpyrrolidone-based polymer and
It is characterized by containing the (E) thermally crosslinkable compound.
Preferably, the (E) heat-crosslinkable compound contains (C) an aqueous compound having a (heat-dissociable blocked) isocyanate group or (D) an epoxidized compound, and the adhesive composition is produced. In this case, (A) a synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, (α) a heat-crosslinkable compound [preferably (C) an aqueous solution having a (heat-dissociable blocked) isocyanate group. Compounds or (D) epoxidized compounds] can be mixed in any order.
 ただし、前記「(D)エポキシド化合物」は、水と混合すると、エポキシ基が水と反応して、次第に架橋剤としての機能が失活していく傾向がある。その為、前記「(D)エポキシド化合物」を水と混合した後には、当該接着剤組成物を、なるべく早く、樹脂の被覆処理に供することが好ましい。具体的には、前記「(D)エポキシド化合物」を水と混合した後、1から2日以内に、当該接着剤組成物を、樹脂の被覆処理に供することがより好ましい。 However, when the above-mentioned "(D) epoxide compound" is mixed with water, the epoxy group reacts with water, and the function as a cross-linking agent tends to be gradually deactivated. Therefore, after mixing the "(D) epoxide compound" with water, it is preferable to apply the adhesive composition to the resin coating treatment as soon as possible. Specifically, it is more preferable that the adhesive composition is subjected to a resin coating treatment within 1 to 2 days after mixing the "(D) epoxide compound" with water.
 本発明の接着剤組成物は、特に限定されるものではないが、例えば、「(B)ポリビニルピロリドン系重合体」を水で溶解した後、これを「(A)不飽和ジエンを有する合成ゴムラテックス」と混合して冷却し、さらに「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」、又は、(D)エポキシド化合物、と混合することで製造することができる。好ましくは、「(B)ポリビニルピロリドン系重合体」を水で溶解した後、これを「(A)不飽和ジエンを有する合成ゴムラテックス」、又は、(D)エポキシド化合物、と混合して、更に「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」と混合することで製造することができる。 The adhesive composition of the present invention is not particularly limited, but for example, after dissolving "(B) a polyvinylpyrrolidone-based polymer" in water, "(A) a synthetic rubber having an unsaturated diene" is used. It can be produced by mixing with "latex", cooling, and further mixing with "(C) an aqueous compound having a (heat-dissociable blocked) isocyanate group" or (D) an epoxide compound. Preferably, "(B) a polyvinylpyrrolidone-based polymer" is dissolved in water and then mixed with "(A) a synthetic rubber latex having an unsaturated diene" or (D) an epoxide compound, and further. It can be produced by mixing with "(C) an aqueous compound having a (thermally dissociable blocked) isocyanate group".
 本発明の接着剤組成物において、「(A)不飽和ジエンを有する合成ゴムラテックス」と「(B)ポリビニルピロリドン系重合体」との混合質量比[(A):(B)]は、特に限定されるものではないが、100:0.1から100:25の範囲にあることが好ましく、100:0.2から100:15の範囲にあることがより好ましい(両端の混合質量比も含む)。
 前記混合質量比が100:0.1以上であれば(比の値として1000以下であれば)、「(A)不飽和ジエンを有する合成ゴムラテックス」の周囲に「(B)ポリビニルピロリドン系重合体」を架橋することができるからである。
 また、前記混合質量比が100:25以下であれば(比の値として10以上であれば)、「(A)不飽和ジエンを有する合成ゴムラテックス」の周囲に形成される「(B)ポリビニルピロリドン系重合体」による架橋が過剰となりすぎず、樹脂表面に被覆した接着剤組成物層が硬くなり過ぎることなく、タイヤ走行時の回転による繰返し歪下での接着剤組成物の材質劣化が少なく接着性を好適に保持できるからである。
In the adhesive composition of the present invention, the mixed mass ratio [(A): (B)] of "(A) synthetic rubber latex having unsaturated diene" and "(B) polyvinylpyrrolidone-based polymer" is particularly high. Although not limited, it is preferably in the range of 100: 0.1 to 100: 25, more preferably in the range of 100: 0.2 to 100:15 (including the mixed mass ratio at both ends). ).
If the mixed mass ratio is 100: 0.1 or more (if the ratio value is 1000 or less), "(B) polyvinylpyrrolidone-based weight" is surrounded by "(A) synthetic rubber latex having unsaturated diene". This is because "coalescence" can be bridged.
Further, if the mixed mass ratio is 100:25 or less (if the ratio value is 10 or more), "(B) polyvinyl" formed around "(A) synthetic rubber latex having unsaturated diene" is formed. Cross-linking by "pyrrolidone-based polymer" does not become excessive, the adhesive composition layer coated on the resin surface does not become too hard, and the material deterioration of the adhesive composition under repeated strain due to rotation during tire running is small. This is because the adhesiveness can be suitably maintained.
 本発明の接着剤組成物において、「(A)不飽和ジエンを有する合成ゴムラテックス」と「(E)熱架橋性化合物」[好ましくは、「(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物」あるいは「(D)エポキシド化合物」]との混合質量比は、特に限定されるものではないが、「(A)不飽和ジエンを有する合成ゴムラテックス」と「(E)熱架橋性化合物」との質量比[(A):(E)]は、100:5から100:300の範囲にあることが好ましく、100:15から100:150の範囲にあることがより好ましく、100:20から100:80の範囲にあることが更により好ましい(両端の混合質量比も含む)。
 前記混合質量比が100:5以上であれば(比の値として20以下であれば)、接着剤組成物中における「(A)不飽和ジエンを有する合成ゴムラテックス」が占める比が大きくなりすぎず、前記接着剤組成物による接着剤層の耐破壊抗力を十分に保つことができ、歪下での接着性の低下を防止することができるからである。
 又、前記混合質量比が100:300以下であれば(比の値として1/3以上であれば)、接着剤組成物中における「(A)不飽和ジエンを有する合成ゴムラテックス」が占める比が低くなりすぎず、樹脂の被着体である被覆ゴム組成物と接着剤組成物とを共加硫して接着させる際に、前記被着体である被覆ゴム組成物と前記「(A)不飽和ジエンを有する合成ゴムラテックス」とが良好に相溶し、その結果、前記被着体である被覆ゴム組成物と前記接着剤組成物との間の接着性が十分に高いものとなるからである。
In the adhesive composition of the present invention, "(A) a synthetic rubber latex having an unsaturated diene" and "(E) a thermally crosslinkable compound" [preferably "(C) (heat dissociable blocked) isocyanate group" The mixed mass ratio with the "aqueous compound having" or "(D) epoxidized compound"] is not particularly limited, but "(A) synthetic rubber latex having unsaturated diene" and "(E) thermal cross-linking property". The mass ratio [(A): (E)] with the compound is preferably in the range of 100: 5 to 100: 300, more preferably in the range of 100: 15 to 100: 150, and 100: It is even more preferably in the range of 20 to 100: 80 (including the mixed mass ratio at both ends).
If the mixed mass ratio is 100: 5 or more (if the ratio value is 20 or less), the ratio of "(A) synthetic rubber latex having unsaturated diene" in the adhesive composition becomes too large. This is because the destructive resistance of the adhesive layer due to the adhesive composition can be sufficiently maintained, and the deterioration of the adhesiveness under strain can be prevented.
Further, if the mixed mass ratio is 100: 300 or less (if the ratio value is 1/3 or more), the ratio occupied by "(A) synthetic rubber latex having unsaturated diene" in the adhesive composition. Is not too low, and when the coated rubber composition which is the adherend of the resin and the adhesive composition are co-sulfurized and adhered, the coated rubber composition which is the adherend and the above-mentioned "(A) This is because the "synthetic rubber latex having an unsaturated diene" is well compatible with the "synthetic rubber latex", and as a result, the adhesiveness between the coated rubber composition which is the adherend and the adhesive composition is sufficiently high. Is.
 また、前記(A)不飽和ジエンを有する合成ゴムラテックス、(B)ポリビニルピロリドン系重合体、(E)熱架橋性化合物は、水性であることが好ましい。環境への汚染が少ない水を溶媒に使用することができるからである。 Further, the (A) synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (E) a heat-crosslinkable compound are preferably aqueous. This is because water, which is less polluting to the environment, can be used as a solvent.
<有機繊維コード-ゴム複合体>
 本発明の有機繊維コード-ゴム複合体を、図1を参照しながら詳細に説明をする。
<Organic fiber cord-rubber complex>
The organic fiber cord-rubber complex of the present invention will be described in detail with reference to FIG.
 図1は、本発明のある実施形態における、本発明の有機繊維コード-ゴム複合体の一例を示した断面概略図である。有機繊維コード-ゴム複合体31は、有機繊維コード1の外径方向外側表面が、本発明のゴム-樹脂間接着剤組成物2による接着剤層32で被覆されている。そして、前記有機繊維コード1は、前記ゴム-樹脂間接着剤組成物2による接着剤32を介して、更にその外径方向外側にある被覆ゴム組成物33と接着し、本発明の有機繊維コード-ゴム複合体31が形成される。 FIG. 1 is a schematic cross-sectional view showing an example of the organic fiber cord-rubber complex of the present invention in an embodiment of the present invention. In the organic fiber cord-rubber composite 31, the outer radial outer surface of the organic fiber cord 1 is covered with the adhesive layer 32 by the rubber-resin adhesive composition 2 of the present invention. Then, the organic fiber cord 1 is further adhered to the coated rubber composition 33 located on the outer radial side thereof via the adhesive 32 by the rubber-resin adhesive composition 2, and the organic fiber cord 1 of the present invention is formed. -Rubber composite 31 is formed.
 なお、本発明のゴム-樹脂間接着剤組成物を用いたゴムの補強材の形態は、前記有機繊維コード-ゴム複合体に加えて、フィルム、短繊維、不織布等の形態とすることもできる。 The form of the rubber reinforcing material using the rubber-resin adhesive composition of the present invention may be a film, a short fiber, a non-woven fabric, or the like in addition to the organic fiber cord-rubber composite. ..
 本発明の有機繊維コード-ゴム複合体を構成する有機繊維コードは、上述した通りである。
 一方、本発明の有機繊維コード-ゴム複合体を構成する被覆ゴム組成物は、ゴム成分に、通常ゴム業界で用いられる配合剤を配合したものが好ましい。ここで、ゴム成分としては、特に限定はなく、例えば、天然ゴムの他、ポリイソプレンゴム(IR)、ポリブタジエンゴム(BR)、スチレン-ブタジエン共重合体ゴム(SBR)、アクリロニトリルブタジエンゴム(NBR)、クロロプレンゴム(CR)、ブチルゴム(IIR)等の共役ジエン系合成ゴム、更には、エチレン-プロピレン共重合体ゴム(EPM)、エチレン-プロピレン-ジエン共重合体ゴム(EPDM)、ポリシロキサンゴム等が挙げられる。これらの中でも、天然ゴム及び共役ジエン系合成ゴムが好ましい。又、これらゴム成分は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。
The organic fiber cord constituting the organic fiber cord-rubber composite of the present invention is as described above.
On the other hand, the coated rubber composition constituting the organic fiber cord-rubber composite of the present invention preferably contains a rubber component mixed with a compounding agent usually used in the rubber industry. Here, the rubber component is not particularly limited, and for example, in addition to natural rubber, polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), and acrylonitrile butadiene rubber (NBR). , Chloroprene rubber (CR), butyl rubber (IIR) and other conjugated diene synthetic rubbers, as well as ethylene-propylene copolymer rubber (EPM), ethylene-propylene-diene copolymer rubber (EPDM), polysiloxane rubber and the like. Can be mentioned. Among these, natural rubber and conjugated diene-based synthetic rubber are preferable. Further, these rubber components may be used alone or in combination of two or more.
 本発明の有機繊維コード‐ゴム複合体は、有機繊維コードを、本発明にかかるゴム-樹脂間接着剤組成物で被覆して接着剤層を形成し、前記ゴム-樹脂間接着剤組成物中の「(A)不飽和ジエンを有する合成ゴムラテックス」と、前記有機繊維コードの被着体である被覆ゴム組成物中のゴム成分とを共加硫して接着させることにより、製造する。 The organic fiber cord-rubber composite of the present invention covers the organic fiber cord with the rubber-resin-resin adhesive composition according to the present invention to form an adhesive layer, and is contained in the rubber-resin-resin adhesive composition. It is produced by co-vulcanizing and adhering "(A) a synthetic rubber latex having an unsaturated diene" and a rubber component in a coated rubber composition which is an adherend of the organic fiber cord.
 前記有機繊維コードを、本発明にかかるゴム-樹脂間接着剤組成物で被覆する方法としては、特に限定されるものではないが、前記ゴム-樹脂間接着剤組成物に前記有機繊維コードを浸漬する方法、前記ゴム-樹脂間接着剤組成物を前記有機繊維コードにハケで塗布する方法、前記ゴム-樹脂間接着剤組成物を前記有機繊維コードにスプレーする方法等がり、必要に応じて適切な方法を選択することができる。 The method for coating the organic fiber cord with the rubber-resin adhesive composition according to the present invention is not particularly limited, but the organic fiber cord is immersed in the rubber-resin adhesive composition. A method of applying the rubber-resin adhesive composition to the organic fiber cord with a brush, a method of spraying the rubber-resin adhesive composition onto the organic fiber cord, and the like, which are appropriate as necessary. Method can be selected.
 前記有機繊維コードを、前記ゴム-樹脂間接着剤組成物で被覆する際には、前記ゴム-樹脂間接着剤組成物を種々の溶剤に溶解して粘度を下げると、被覆が容易になるため好ましい。前記ゴム-樹脂間接着剤組成物の粘度を下げるための前記溶剤は、主に水からなると環境的に好ましい。 When the organic fiber cord is coated with the rubber-resin adhesive composition, if the rubber-resin adhesive composition is dissolved in various solvents to reduce the viscosity, the coating becomes easier. preferable. The solvent for lowering the viscosity of the rubber-resin adhesive composition is environmentally preferable to be mainly composed of water.
 ここで、前記ゴム-樹脂間接着剤組成物による接着剤層の厚さは、特に限定されるものではないが、50μm以下であることが好ましく、0.5μm以上、30μm以下であることがより好ましい。
 なお、接着処理による接着剤組成物の付着量が厚くなるとタイヤ転動下での接着耐久性が低下する傾向がある。この理由は、被着する繊維材料の界面の接着剤組成物は、繊維材料の剛性が高いため歪による応力を負担することにより比較的に変形小さくなるが、界面から離れるに従って歪による変形が大きくなるためである。被着ゴム材料に比べて接着剤組成物は熱硬化性縮合物を多く含むため、硬くもろいことにより繰り返し歪下での接着疲労が大きくなりやすい。以上より、接着剤組成物層の平均厚さは 50 μm以下であることが好ましく、0.5μm 以上、30μm以下がより好ましい。
 又、前記有機繊維コードに含侵したゴム-樹脂間接着剤組成物の濃度は、特に限定されるものではないが、前記有機繊維コードの質量に対して、5.0質量%以上、25.0質量%以下であることが好ましく、7.5質量%以上、20.0質量%以下であることがより好ましい(何れも固形分換算値)。
Here, the thickness of the adhesive layer of the rubber-resin-resin adhesive composition is not particularly limited, but is preferably 50 μm or less, and more preferably 0.5 μm or more and 30 μm or less. preferable.
It should be noted that when the amount of the adhesive composition adhered by the adhesive treatment becomes large, the adhesive durability under the rolling of the tire tends to decrease. The reason for this is that the adhesive composition at the interface of the fiber material to be adhered has relatively small deformation due to the stress due to strain due to the high rigidity of the fiber material, but the deformation due to strain increases as the distance from the interface increases. This is to become. Since the adhesive composition contains a large amount of thermosetting condensate as compared with the adherend rubber material, it is hard and brittle, so that the adhesive fatigue under repeated strain tends to increase. From the above, the average thickness of the adhesive composition layer is preferably 50 μm or less, more preferably 0.5 μm or more and 30 μm or less.
The concentration of the rubber-resin adhesive composition impregnated in the organic fiber cord is not particularly limited, but is 5.0% by mass or more with respect to the mass of the organic fiber cord. It is preferably 0% by mass or less, and more preferably 7.5% by mass or more and 20.0% by mass or less (both are solid content conversion values).
 前記ゴム-樹脂間接着剤組成物で被覆した有機繊維コードは、例えば、100℃以上、210℃以下の温度で乾燥させた後、有機繊維コードの高分子鎖のガラス転移温度(典型的には、該高分子鎖の〔融解温度:-70℃〕)以上、〔融解温度:-10℃〕以下の温度)以上で熱処理を行うことが好ましい。
 この好ましい理由としては、前記有機繊維コードの高分子鎖のガラス転移温度以上であれば、前記有機繊維コードの高分子鎖の分子運動性が良好となり、前記ゴム-樹脂間接着剤組成物の中の接着促進剤((α)熱架橋性化合物)と、前記有機繊維コードの高分子鎖とが、十分な相互作用を行えるために、前記ゴム-樹脂間接着剤組成物と前記有機繊維コードとの間の接着力が十分に得られるからである。
 前記有機繊維コードは、予め電子線、マイクロ波、コロナ放電、プラズマ処理等の前処理加工されたものでもよい。
The organic fiber cord coated with the rubber-resin adhesive composition is, for example, dried at a temperature of 100 ° C. or higher and 210 ° C. or lower, and then the glass transition temperature (typically) of the polymer chain of the organic fiber cord. It is preferable to perform the heat treatment at a temperature of [melting temperature: −70 ° C.]) or higher and [melting temperature: −10 ° C.] or lower) of the polymer chain.
The preferred reason for this is that when the temperature is equal to or higher than the glass transition temperature of the polymer chain of the organic fiber cord, the molecular mobility of the polymer chain of the organic fiber cord becomes good, and the rubber-resin adhesive composition The rubber-resin adhesive composition and the organic fiber cord are used so that the adhesion promoter ((α) thermally crosslinkable compound) and the polymer chain of the organic fiber cord can sufficiently interact with each other. This is because a sufficient adhesive force between them can be obtained.
The organic fiber cord may be pretreated by electron beam, microwave, corona discharge, plasma treatment or the like in advance.
 本発明の有機繊維コード-ゴム複合体において、樹脂材料は、フィルム、コード、ケーブル、フィラメント、フィラメントチップ、コード織物、帆布等のいずれの形態でも良い。特にタイヤ物品やコンベアベルトなどゴム物品補強には、前記樹脂が複数のフィラメントを撚り合わせてなるコードが好適に用いられる。また、かかるコードは、合成繊維が上撚りと下撚りを有し、下撚りの撚係数が1,300~2,500 であり、上撚りの撚係数が900~1,800であることが好ましい。本発明においては、前記有機繊維コードが、撚構造1670dtex/2、上撚数40回/10cm、下撚数40回/10cmのポリエチレンテレフタレートのタイヤコードであり、前記タイヤコードに、前記タイヤコードの質量に対し、前記ゴム-樹脂間接着剤組成物を、付着させた、有機繊維コード‐ゴム複合体であることが好ましい。 In the organic fiber cord-rubber composite of the present invention, the resin material may be in any form such as a film, a cord, a cable, a filament, a filament tip, a cord woven fabric, and a canvas. In particular, for reinforcing rubber articles such as tire articles and conveyor belts, a cord formed by twisting a plurality of filaments of the resin is preferably used. Further, in such a cord, it is preferable that the synthetic fiber has an upper twist and a lower twist, the twist coefficient of the lower twist is 1,300 to 2,500, and the twist coefficient of the upper twist is 900 to 1,800. .. In the present invention, the organic fiber cord is a polyethylene terephthalate tire cord having a twist structure of 1670 dtex / 2, an upper twist number of 40 times / 10 cm, and a lower twist number of 40 times / 10 cm. It is preferable that the rubber-resin-resin adhesive composition is attached to the organic fiber cord-rubber composite with respect to the mass.
 最後に、前記ゴム-樹脂間接着剤組成物で被覆した有機繊維コードは、前記ゴム-樹脂間接着剤組成物中の(A)不飽和ジエンを有する合成ゴムラテックスと、前記有機繊維コードの被着体である被覆ゴム組成物中のゴム成分とを共加硫して接着させる。 Finally, the organic fiber cord coated with the rubber-resin adhesive composition is formed by the synthetic rubber latex having (A) unsaturated diene in the rubber-resin adhesive composition and the cover of the organic fiber cord. It is co-vulcanized and adhered to the rubber component in the coated rubber composition which is the adherend.
 前記被覆ゴム組成物中のゴム成分の共加硫では、例えば、硫黄、テトラメチルチラリウムジスルフィド、ジペンタメチレンチラリウムテトラサルファイド等のチラリウムポリサルファイド化合物、4,4-ジチオモルフォリン、p-キノンジオキシム、p,p’-ジベンゾキノンジオキシム、環式硫黄イミドなど有機加硫剤が挙げられる。中でも、硫黄を用いることが好ましい。又、前記被覆ゴム組成物中のゴム成分には、ゴム業界で通常的に用いられるカーボンブラック、シリカ、水酸化アルミニウム等の充填剤、加硫促進剤、老化防止剤、軟化剤等の各種配合剤を、適宜配合することができる。 In the co-vulcanization of the rubber component in the coated rubber composition, for example, sulfur, tetramethyltylalium disulfide, dipentamethylenetylalium tetrasulfide and other tyralium polysulfide compounds, 4,4-dithiomorpholin, p-quinone, etc. Examples thereof include organic vulcanizers such as dioxime, p, p'-dibenzoquinone dioxime, and cyclic sulfur imide. Above all, it is preferable to use sulfur. In addition, the rubber component in the coated rubber composition contains various compounds such as fillers such as carbon black, silica, and aluminum hydroxide, which are usually used in the rubber industry, vulcanization accelerators, antiaging agents, and softeners. The agent can be appropriately blended.
 また、本発明のゴム-樹脂間接着剤組成物は、有機繊維コード等の合成樹脂材料の被着体及び/又は被覆ゴム組成物の被着体、に含まれる加硫剤が前記ゴム-樹脂間接着剤組成物へ移行し、移行してきた前記加硫剤により、前記ゴム-樹脂間接着剤組成物が架橋されることを特徴とする接着方法においても、接着の効果が得られることは言うまでもない。 Further, in the rubber-resin adhesive composition of the present invention, the vulcanizing agent contained in the adherend of the synthetic resin material such as the organic fiber cord and / or the adherend of the coated rubber composition is the rubber-resin. Needless to say, even in the bonding method characterized in that the rubber-resin adhesive composition is crosslinked by the vulcanizing agent that has been transferred to the inter-adhesive composition, the effect of adhesion can be obtained. stomach.
 <タイヤ>
 本発明のタイヤは、本発明の有機繊維コード-ゴム複合体を用いたものである。
<Tire>
The tire of the present invention uses the organic fiber cord-rubber composite of the present invention.
 なお、本発明のゴム-樹脂間接着剤組成物、及び、本発明の有機繊維コード-ゴム複合体は、上述したタイヤだけでなく、コンベアベルト、ベルト、ホース、空気バネ等のあらゆるゴム物品にも適用することができる。 The rubber-resin-resin adhesive composition of the present invention and the organic fiber cord-rubber composite of the present invention can be applied not only to the above-mentioned tires but also to all rubber articles such as conveyor belts, belts, hoses, and air springs. Can also be applied.
 以下に、実施例を挙げて本発明をさらに詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples.
((A)不飽和ジエンを有する合成ゴムラテックス)
 以下の比較例、実施例においては、(A)不飽和ジエンを有する合成ゴムラテックスとして、ビニルピリジン-スチレン-ブタジエン共重合体ラテックスを、特開平9-78045号公報に記載の比較例1に準拠して、以下の通り調製し、使用した。
 窒素置換した5リットル容量のオートクレーブに、脱イオン水130質量部、ロジン酸カリウム4.0質量部を仕込み溶解した。これに、ビニルピリジン単量体15質量部、スチレン15質量部、及びブタジエン70質量部組成の単量体混合物と、t-ドデシルメルカプタン0.60質量部を仕込み、乳化した。その後、50℃に昇温させ、過硫酸カリウム0.5質量部を加え、重合を開始した。単量体混合物の反応率が90%に達した後、ハイドロキノン0.1質量部を加え、重合を停止した。次に、減圧下、未反応単量体を除去し、固形分濃度41質量%のビニルピリジン-スチレン-ブタジエン共重合体ラテックスを得た。
((A) Synthetic rubber latex with unsaturated diene)
In the following Comparative Examples and Examples, (A) vinylpyridine-styrene-butadiene copolymer latex as the synthetic rubber latex having an unsaturated diene is based on Comparative Example 1 described in JP-A-9-78045. Then, it was prepared and used as follows.
130 parts by mass of deionized water and 4.0 parts by mass of potassium rosinate were charged and dissolved in a nitrogen-substituted autoclave having a capacity of 5 liters. To this, a monomer mixture having a composition of 15 parts by mass of vinylpyridine monomer, 15 parts by mass of styrene, and 70 parts by mass of butadiene and 0.60 parts by mass of t-dodecyl mercaptan were charged and emulsified. Then, the temperature was raised to 50 ° C., 0.5 part by mass of potassium persulfate was added, and polymerization was started. After the reaction rate of the monomer mixture reached 90%, 0.1 part by mass of hydroquinone was added to terminate the polymerization. Next, the unreacted monomer was removed under reduced pressure to obtain a vinylpyridine-styrene-butadiene copolymer latex having a solid content concentration of 41% by mass.
((B)ポリビニルピロリドン系重合体水溶液)
 以下の比較例、実施例においては、(B)ポリビニルピロリドン系重合体としてピッツコール K-30L(ポリビニルピロリドン、K値30、重量平均分子量:45,000、30%水溶液、第一工業製薬株式会社製)をそのまま用いた。
((B) Polyvinylpyrrolidone-based polymer aqueous solution)
In the following comparative examples and examples, as the (B) polyvinylpyrrolidone-based polymer, Pitzcol K-30L (polyvinylpyrrolidone, K value 30, weight average molecular weight: 45,000, 30% aqueous solution, Dai-ichi Kogyo Seiyaku Co., Ltd. Made) was used as it was.
((C)(熱解離性ブロックド)イソシアネート基を有する水性化合物)
 以下の比較例、実施例においては、(熱解離性ブロックド)イソシアネート基を有する水性化合物として、第一工業製薬株式会社製の商品名「エラストロン BN77」[(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物、ブロック剤熱解離温度:約160℃、pH:8.0、固形分濃度:31質量%]をそのまま用いた。
((C) (Thermal dissociative blocked) Aqueous compound having an isocyanate group)
In the following comparative examples and examples, as the aqueous compound having a (heat dissociative blocked) isocyanate group, the trade name "Elastron BN77" [(heat dissociative blocked) isocyanate group manufactured by Daiichi Kogyo Seiyaku Co., Ltd. is used. Aqueous urethane compound, blocking agent, thermal dissociation temperature: about 160 ° C., pH: 8.0, solid content concentration: 31% by mass] were used as they were.
 ((D)エポキシド化合物)
 以下の比較例、実施例においては、(D)エポキシド化合物として、ソルビトールポリグリシジルエーテルである、ナガセケムテック(株)製の商品名「デナコール EX-614B」(分子量:949、エポキシ当量:173、固形分濃度:100質量%)を、脱イオン水で希釈して、固形分濃度10質量%の水溶液を製造し、該水溶液を接着剤組成物の調製に使用した。
((D) Epoxide compound)
In the following comparative examples and examples, as the (D) epoxide compound, the trade name "Denacol EX-614B" manufactured by Nagase Chemtech Co., Ltd., which is a sorbitol polyglycidyl ether, (molecular weight: 949, epoxy equivalent: 173, (Solid content concentration: 100% by mass) was diluted with deionized water to produce an aqueous solution having a solid content concentration of 10% by mass, and the aqueous solution was used for preparing the adhesive composition.
<ラテックス接着剤組成物(比較例1)の調製>
 前記(A)不飽和ジエンを有する合成ゴムラテックスと、水と、を固形分濃度が18質量%となるように量を調節して混合した後、十分に攪拌を行い、ラテックス接着剤組成物(比較例1)を得た。
<Preparation of Latex Adhesive Composition (Comparative Example 1)>
The synthetic rubber latex having (A) unsaturated diene and water were mixed by adjusting the amount so that the solid content concentration was 18% by mass, and then sufficiently stirred to obtain a latex adhesive composition (A). Comparative Example 1) was obtained.
<ラテックス-水性ウレタン接着剤組成物(比較例2)の調製>
 前記(A)不飽和ジエンを有する合成ゴムラテックスと、前記(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物と、を表1に示すように配合し、接着剤組成物の固形分濃度が18質量%となるように水で量を調節して混合した後、十分に攪拌を行い、ラテックス-水性ウレタン接着剤組成物(比較例2)を得た。
<Preparation of Latex-Aqueous Urethane Adhesive Composition (Comparative Example 2)>
The synthetic rubber latex having (A) unsaturated diene and the aqueous compound having (C) (thermally dissociable blocked) isocyanate group are blended as shown in Table 1, and the solid content of the adhesive composition is blended. After adjusting the amount with water so that the concentration became 18% by mass and mixing, the mixture was sufficiently stirred to obtain a latex-aqueous urethane adhesive composition (Comparative Example 2).
<ラテックス-エポキシド化合物接着剤組成物(比較例3)の調製>
 前記(A)不飽和ジエンを有する合成ゴムラテックスと、前記(D)エポキシド化合物と、を表1に示すように配合し、接着剤組成物の固形分濃度が18質量%となるように水で量を調節して混合した後、十分に攪拌を行い、ラテックス-エポキシド化合物接着剤組成物(比較例3)を得た。
<Preparation of Latex-Epoxide Compound Adhesive Composition (Comparative Example 3)>
The synthetic rubber latex having (A) unsaturated diene and the (D) epoxide compound are blended as shown in Table 1, and the adhesive composition is mixed with water so that the solid content concentration is 18% by mass. After adjusting the amount and mixing, the mixture was sufficiently stirred to obtain a latex-epoxide compound adhesive composition (Comparative Example 3).
<接着剤組成物(実施例1~2)の調製>
 表1に示すように、各所定の(A)不飽和ジエンを有する合成ゴムラテックス、(B)ポリビニルピロリドン系重合体、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物(実施例1)、又は(D)エポキシド化合物(実施例2)を、この順番にて配合し、接着剤組成物の固形分濃度が18質量%となるように水で量を調節して混合した後、十分に攪拌を行い、本発明の一実施形態である接着剤組成物(実施例1~2)を得た。
<Preparation of Adhesive Composition (Examples 1 and 2)>
As shown in Table 1, each predetermined (A) synthetic rubber latex having an unsaturated diene, (B) a polyvinylpyrrolidone-based polymer, and (C) an aqueous compound having a (heat-dissociable blocked) isocyanate group (Example). The 1) or (D) epoxide compound (Example 2) was blended in this order, adjusted in amount with water so that the solid content concentration of the adhesive composition was 18% by mass, and then mixed. The mixture was sufficiently stirred to obtain an adhesive composition (Examples 1 and 2) according to an embodiment of the present invention.
<タイヤコード-ゴム複合体の作製>
 有機繊維コードとして、撚構造1670dtex/2、上撚数40回/10cm、下撚数40回/10cmのポリエチレンテレフタレート製のタイヤコードを用いた。
 前記タイヤコードを、比較例1~3、実施例1~2の各接着剤組成物に浸漬し、前記タイヤコードに含侵した接着剤組成物の濃度が、前記有機繊維コードの質量に対して、3.8質量%となるようにした。次いで、乾燥(150℃、60秒)後に、接着加熱(240℃、0.8Kg/本、60秒)処理に供し、比較例1~3、実施例1~2の各接着剤組成物で被覆されたタイヤコードを取得した。
 そして、上記の通り取得したタイヤコードを、未加硫の配合ゴム組成物に埋め込み、160℃×20分で共加硫することで、サンプルとなるタイヤコード-ゴム複合体を作製した。
 なお、被覆用の未加硫のゴム組成物としては、天然ゴム、スチレン-ブタジエンゴム、カーボンブラック、加硫系薬品等を含むゴム組成物を用いた。
<Tire code-Making rubber complex>
As the organic fiber cord, a tire cord made of polyethylene terephthalate having a twist structure of 1670 dtex / 2, an upper twist number of 40 times / 10 cm, and a lower twist number of 40 times / 10 cm was used.
The tire cord was immersed in the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2, and the concentration of the adhesive composition impregnated in the tire cord was based on the mass of the organic fiber cord. It was adjusted to 3.8% by mass. Then, after drying (150 ° C., 60 seconds), it was subjected to adhesive heating (240 ° C., 0.8 kg / piece, 60 seconds) and coated with the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2. Obtained the tire code that was used.
Then, the tire cord obtained as described above was embedded in an unvulcanized compounded rubber composition and co-vulcanized at 160 ° C. for 20 minutes to prepare a sample tire cord-rubber composite.
As the unvulcanized rubber composition for coating, a rubber composition containing natural rubber, styrene-butadiene rubber, carbon black, vulcanized chemicals and the like was used.
<評価>
(1)絞りロールへの付着量
 有機繊維コードである前記ポリエチレンテレフタレートタイヤコードに対し、比較例1~3及び実施例1~2の各有機繊維コード用接着剤組成物を貯留する浸漬処理機にて、2000 m連続処理を施し、絞りロール上に、比較例1~3、実施例1~2の各有機繊維コード用接着剤組成物が付着した量を目視した。評価については、目視結果を以下の5段階で評価し、結果を表1に示す。なお、評価結果については、付着量が少ないほど作業性が良好であることを示す。
 特大:付着が特に多い
 大:付着が多い
 中:付着が中程度
 少:付着が少ない
 微少:付着が非常に少ない 
<Evaluation>
(1) Amount of Adhesive to Draw Roll In a dipping treatment machine for storing the adhesive composition for each organic fiber cord of Comparative Examples 1 to 3 and Examples 1 and 2 with respect to the polyethylene terephthalate tire cord which is an organic fiber cord. Then, a continuous treatment of 2000 m was performed, and the amount of the adhesive composition for each organic fiber cord of Comparative Examples 1 to 3 and Examples 1 to 2 adhered to the drawing roll was visually observed. Regarding the evaluation, the visual results are evaluated in the following five stages, and the results are shown in Table 1. As for the evaluation results, it is shown that the smaller the amount of adhesion, the better the workability.
Extra large: Especially high adhesion Large: High adhesion Medium: Medium adhesion Low Low: Low adhesion Very small: Very little adhesion
(2)接着力
 比較例1~3、実施例1~2の各接着剤組成物を使用して得られたタイヤコード-ゴム複合体を300mm/分の速度にて引張することで、タイヤコードを前記タイヤコード-ゴム複合体から剥離し、前記タイヤコード1本あたりの剥離抗力を求めて、これを接着力(N/本)とした。得られた結果を表1に示す。
(2) Adhesive strength The tire cord obtained by using the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2 is pulled at a speed of 300 mm / min to obtain a tire cord. Was peeled off from the tire cord-rubber composite, and the peeling drag force per tire cord was obtained and used as the adhesive strength (N / piece). The results obtained are shown in Table 1.
(3)被覆ゴムの付着状態
 上記タイヤコード-ゴム複合体から剥離させたタイヤコードについて、被覆ゴムの付着状態を目視観察し、下記基準に従いスコア付けを行った。得られた結果を表1に示す。
A+:ゴム付着率:100%、加硫物からコードを剥離できずにコードが切れる
A:ゴム付着率:80%以上、100%未満
B:ゴム付着率:60%以上、80%未満
C:ゴム付着率:40%以上、60%未満
D:ゴム付着率:20%以上、40%未満
E:ゴム付着率:20%未満
(3) Adhesion state of coated rubber With respect to the tire cord peeled from the above tire cord-rubber composite, the adhesion state of the coated rubber was visually observed and scored according to the following criteria. The results obtained are shown in Table 1.
A +: Rubber adhesion rate: 100%, cord cuts without being able to peel off the cord from the vulcanized product A: Rubber adhesion rate: 80% or more, less than 100% B: Rubber adhesion rate: 60% or more, less than 80% C: Rubber adhesion rate: 40% or more and less than 60% D: Rubber adhesion rate: 20% or more and less than 40% E: Rubber adhesion rate: less than 20%
 比較例1~3、実施例1~2の接着剤組成物の各配合と、その接着性評価の結果を、下記表1に示す。 Table 1 below shows the formulations of the adhesive compositions of Comparative Examples 1 to 3 and Examples 1 and 2 and the results of the adhesiveness evaluation.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
*A1: ビニルピリジンラテックス、上記の方法で合成したビニルピリジン-スチレン-ブタジエン共重合体ラテックス、固形分濃度:41質量%
*B1: ポリビニルピロリドン、第一工業製薬株式会社製、商品名「ピッツコールK-30L」、数平均分子量45,000、K値27~33、固形分濃度30質量%
*C1: イソシアネート化合物、第一工業製薬株式会社製、商品名「エラストロンBN77」、(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物、ブロック剤熱解離温度:約160℃、pH:8.0、固形分濃度:31質量%
*D1: エポキシド化合物、ソルビトールポリグリシジルエーテル、ナガセケムテック株式会社製、商品名「デナコールEX-614B」、分子量:949、エポキシ当量:173、濃度:10質量%の水溶液に希釈して使用
* A1: Vinyl pyridine latex, vinyl pyridine-styrene-butadiene copolymer latex synthesized by the above method, solid content concentration: 41% by mass.
* B1: Polyvinylpyrrolidone, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., trade name "Pitzcol K-30L", number average molecular weight 45,000, K value 27-33, solid content concentration 30% by mass.
* C1: Isocyanate compound, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd., trade name "Elastron BN77", (heat dissociative blocked) aqueous urethane compound having an isocyanate group, blocking agent, heat dissociation temperature: about 160 ° C., pH: 8. 0, solid content concentration: 31% by mass
* D1: Epoxide compound, sorbitol polyglycidyl ether, manufactured by Nagase Chemtech Co., Ltd., trade name "Denacol EX-614B", molecular weight: 949, epoxy equivalent: 173, concentration: 10% by mass diluted in an aqueous solution.
 表2から、(A)不飽和ジエンを有する合成ゴムラテックスと、(B)ポリビニルピロリドンと、(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物又は(D)エポキシド化合物と、を含む接着剤組成物は、有機繊維コードと被覆ゴム組成物との間の接着性が良好であることがわかる。 From Table 2, (A) a synthetic rubber latex having an unsaturated diene, (B) polyvinylpyrrolidone, and (C) an aqueous compound having a (heat-dissociable blocked) isocyanate group or (D) an epoxidized compound are included. It can be seen that the adhesive composition has good adhesion between the organic fiber cord and the coated rubber composition.
 本発明により、
 (1)レゾルシン及びホルムアルデヒドを用いないことによって、環境負荷が少ない、
 (2)有機繊維コードと被覆ゴム組成物の接着性が良好、
 という効果が得られるゴム-樹脂間接着剤組成物が提供される。
 又、併せて、前記ゴム-樹脂間接着剤組成物で被覆した有機繊維コードを用いた有機繊維コード-ゴム複合体、及び前記有機繊維コード-ゴム複合体を用いたタイヤも提供される。従って、本発明は、タイヤ等のゴム物品を製造する産業分野において利用可能である。
According to the present invention
(1) By not using resorcin and formaldehyde, the environmental load is small.
(2) Good adhesion between the organic fiber cord and the coated rubber composition,
A rubber-resin-resin adhesive composition capable of obtaining the above-mentioned effect is provided.
In addition, an organic fiber cord-rubber composite using an organic fiber cord coated with the rubber-resin adhesive composition and a tire using the organic fiber cord-rubber composite are also provided. Therefore, the present invention can be used in the industrial field of manufacturing rubber articles such as tires.
 1:有機繊維コード
 2:ゴム-樹脂間接着剤組成物
 31:有機繊維コード-ゴム複合体
 32:ゴム-樹脂間接着剤組成物による接着剤層
 33:被覆ゴム組成物
1: Organic fiber cord 2: Rubber-resin adhesive composition 31: Organic fiber cord-rubber composite 32: Adhesive layer with rubber-resin adhesive composition 33: Covered rubber composition

Claims (11)

  1.  (A)不飽和ジエンを有する合成ゴムラテックスと、
     (B)ポリビニルピロリドン系重合体と、
     (E)熱架橋性化合物と、
     を含むことを特徴とする、ゴム-樹脂間接着剤組成物。
    (A) Synthetic rubber latex with unsaturated diene,
    (B) Polyvinylpyrrolidone-based polymer and
    (E) Thermally crosslinkable compound and
    A rubber-resin adhesive composition comprising.
  2.  レゾルシンを含まないことを特徴とする、請求項1に記載のゴム-樹脂間接着剤組成物。 The rubber-resin adhesive composition according to claim 1, which is characterized by not containing resorcin.
  3.  前記(E)熱架橋性化合物が、
     (C)(熱解離性ブロックド)イソシアネート基を有する水性化合物、又は、
     (D)エポキシド化合物であることを特徴とする、請求項1又は2に記載のゴム-樹脂間接着剤組成物。
    The (E) heat-crosslinkable compound is
    (C) (Thermal dissociative blocked) Aqueous compound having an isocyanate group, or
    (D) The rubber-resin adhesive composition according to claim 1 or 2, which is an epoxide compound.
  4.  前記(C)(熱解離性ブロックド)イソシアネート基を有する水性化合物が、(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物であることを特徴とする、請求項3に記載のゴム-樹脂間接着剤組成物。 The rubber-resin according to claim 3, wherein the aqueous compound having the (heat dissociative blocked) isocyanate group in (C) is an aqueous urethane compound having a (heat dissociative blocked) isocyanate group. Inter-adhesive composition.
  5.  前記(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物が、
     (α)3個以上、5個以下の官能基を有する、数平均分子量が2,000以下の有機ポリイソシアネート化合物、
     (β)2個以上、4個以下の活性水素基を有する、数平均分子量が5,000以下の化合物、
     (γ)熱解離性ブロック剤、並びに、
     (δ)少なくとも1つの活性水素基と、アニオン性、カチオン性、又は非イオン性の少なくとも1つの親水基と、を有する化合物、
     を、(α)、(β)、(γ)及び(δ)の総和量に対する、それぞれの混合比率が、
      (α)については、40質量%以上、85質量%以下、
      (β)については、5質量%以上、35質量%以下、
      (γ)については、5質量%以上、35質量%以下、及び
      (δ)については、5質量%以上、35質量%以下、
     になるように混合して、反応させた後の反応生成物であり、
     且つ、イソシアネート基(-NCO)の分子量を42としたときの、前記反応生成物中における、(熱解離性ブロックド)イソシアネート基の構成比率が、0.5質量%以上、11質量%以下であることを特徴とする、請求項4に記載のゴム-樹脂間接着剤組成物。
    The aqueous urethane compound having the (heat dissociative blocked) isocyanate group is
    (Α) An organic polyisocyanate compound having 3 or more and 5 or less functional groups and having a number average molecular weight of 2,000 or less.
    (Β) A compound having 2 or more and 4 or less active hydrogen groups and having a number average molecular weight of 5,000 or less.
    (Γ) Thermal dissociative blocking agent, as well as
    (Δ) A compound having at least one active hydrogen group and at least one anionic, cationic, or nonionic hydrophilic group.
    The mixing ratio of each of (α), (β), (γ) and (δ) to the total amount is
    Regarding (α), 40% by mass or more, 85% by mass or less,
    Regarding (β), 5% by mass or more, 35% by mass or less,
    For (γ), 5% by mass or more and 35% by mass or less, and for (δ), 5% by mass or more and 35% by mass or less,
    It is a reaction product after mixing and reacting so that
    Moreover, when the molecular weight of the isocyanate group (-NCO) is 42, the composition ratio of the (thermally dissociable blocked) isocyanate group in the reaction product is 0.5% by mass or more and 11% by mass or less. The rubber-resin-resin adhesive composition according to claim 4, wherein the adhesive composition is provided.
  6.  前記(熱解離性ブロックド)イソシアネート基を有する水性ウレタン化合物が、下記一般式(1):
    Figure JPOXMLDOC01-appb-C000001
    [式(1)中、
     Aは、有機ポリイソシアネート化合物の、活性水素基が脱離した残基、
     Xは、2個以上、4個以下の水酸基を有する、数平均分子量が5,000以下のポリオール化合物の、活性水素基が脱離した残基、
     Yは、熱解離性ブロック剤の、活性水素基が脱離した残基、
     Zは、少なくとも1つの活性水素基と、少なくとも1つの塩を生成する基又は親水性ポリエーテル鎖と、を有する化合物の、活性水素基が脱離した残基、
     nは、2以上4以下の整数、
     p+mは、2以上4以下の整数(m≧0.25)
     を表す]で表されることを特徴とする、請求項4に記載のゴム-樹脂間接着剤組成物。
    The aqueous urethane compound having a (heat dissociative blocked) isocyanate group is described in the following general formula (1):
    Figure JPOXMLDOC01-appb-C000001
    [In equation (1),
    A is a residue of the organic polyisocyanate compound from which the active hydrogen group has been eliminated.
    X is a residue of a polyol compound having 2 or more and 4 or less hydroxyl groups and having a number average molecular weight of 5,000 or less from which an active hydrogen group has been eliminated.
    Y is the residue of the heat dissociative blocking agent from which the active hydrogen group has been eliminated.
    Z is a residue of a compound having at least one active hydrogen group and a group or a hydrophilic polyether chain that produces at least one salt, from which the active hydrogen group has been eliminated.
    n is an integer of 2 or more and 4 or less,
    p + m is an integer of 2 or more and 4 or less (m ≧ 0.25)
    The rubber-resin adhesive composition according to claim 4, wherein the rubber-resin adhesive composition is represented by.
  7.  前記(D)エポキシド化合物が、1分子中に2個以上のエポキシ基を有することを特徴とする、請求項3~6のいずれか一項に記載のゴム-樹脂間接着剤組成物。 The rubber-resin adhesive composition according to any one of claims 3 to 6, wherein the (D) epoxide compound has two or more epoxy groups in one molecule.
  8.  前記(D)エポキシド化合物が、多価アルコール類とエピクロロヒドリンとの反応生成物であることを特徴とする、請求項3~7のいずれか一項に記載のゴム-樹脂間接着剤組成物。 The rubber-resin adhesive composition according to any one of claims 3 to 7, wherein the epoxide compound (D) is a reaction product of a polyhydric alcohol and epichlorohydrin. thing.
  9.  前記(B)ポリビニルピロリドン系重合体のK値(フィケンチャー法による分子量の大きさを表わす値)が、10~100であることを特徴とする、請求項1~8のいずれか一項に記載のゴム-樹脂間接着剤組成物。 The invention according to any one of claims 1 to 8, wherein the K value (value representing the size of the molecular weight by the fikencher method) of the (B) polyvinylpyrrolidone-based polymer is 10 to 100. Rubber-resin adhesive composition.
  10.  請求項1~9のいずれか一項に記載のゴム-樹脂間接着剤組成物で被覆した有機繊維コードを用いたことを特徴とする、有機繊維コード-ゴム複合体。 An organic fiber cord-rubber composite, characterized in that an organic fiber cord coated with the rubber-resin adhesive composition according to any one of claims 1 to 9 is used.
  11.  請求項10に記載の有機繊維コード-ゴム複合体を用いたことを特徴とする、タイヤ。
     
    A tire according to claim 10, wherein the organic fiber cord-rubber complex is used.
PCT/JP2021/034431 2020-09-24 2021-09-17 Rubber-to-resin adhesive composition, rubber-organic fiber cord composite body, and tire WO2022065262A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009132383A (en) * 2007-11-30 2009-06-18 Goodyear Tire & Rubber Co:The Pneumatic tire
JP2010255153A (en) * 2009-04-28 2010-11-11 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber-reinforcing material, tire and method of bonding by using the same
JP2011069020A (en) * 2009-09-25 2011-04-07 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber reinforcing material and tire as well as method of adhesion using the same
JP2012224962A (en) * 2011-04-20 2012-11-15 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber reinforcing material, tire and adhering method using the same
JP2013064037A (en) * 2011-09-15 2013-04-11 Bridgestone Corp Adhesive composition for organic fiber cord, adhesive process using the composition, rubber-reinforcing member, and tire

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009132383A (en) * 2007-11-30 2009-06-18 Goodyear Tire & Rubber Co:The Pneumatic tire
JP2010255153A (en) * 2009-04-28 2010-11-11 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber-reinforcing material, tire and method of bonding by using the same
JP2011069020A (en) * 2009-09-25 2011-04-07 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber reinforcing material and tire as well as method of adhesion using the same
JP2012224962A (en) * 2011-04-20 2012-11-15 Bridgestone Corp Adhesive composition for organic fiber cord, and rubber reinforcing material, tire and adhering method using the same
JP2013064037A (en) * 2011-09-15 2013-04-11 Bridgestone Corp Adhesive composition for organic fiber cord, adhesive process using the composition, rubber-reinforcing member, and tire

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