WO2022057873A1 - 流体排放系统及其辅助排放装置 - Google Patents

流体排放系统及其辅助排放装置 Download PDF

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Publication number
WO2022057873A1
WO2022057873A1 PCT/CN2021/118923 CN2021118923W WO2022057873A1 WO 2022057873 A1 WO2022057873 A1 WO 2022057873A1 CN 2021118923 W CN2021118923 W CN 2021118923W WO 2022057873 A1 WO2022057873 A1 WO 2022057873A1
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Prior art keywords
discharge device
control module
main control
auxiliary discharge
lining bag
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PCT/CN2021/118923
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English (en)
French (fr)
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上海箱箱智能科技有限公司
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Priority to JP2023517652A priority Critical patent/JP2023541305A/ja
Publication of WO2022057873A1 publication Critical patent/WO2022057873A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/16Large containers flexible
    • B65D88/1612Flexible intermediate bulk containers [FIBC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/16Large containers flexible
    • B65D88/1612Flexible intermediate bulk containers [FIBC]
    • B65D88/1656Flexible intermediate bulk containers [FIBC] for liquids

Definitions

  • Embodiments of the present invention relate to containers, and in particular, to a fluid discharge system and an auxiliary discharge device thereof.
  • Foreign patent IL156984A discloses a sealed bag liquid, the main part of which is a sealed soft container made of PVC plastic coated cloth or PE film by hot melt welding or high frequency welding; the two ends of the sealed soft container are respectively set There are liquid inlet valve and liquid outlet valve; the main body also includes an air bag for auxiliary discharge, and an air inlet for inflation is arranged on the air bag. During the liquid discharge process, it is necessary to inflate the auxiliary air bag, and the viscous liquid is discharged by the extrusion of the gas. Low efficiency and increased cost.
  • the purpose of the embodiments of the present invention is to provide a fluid discharge system and an auxiliary discharge device thereof, so that during the liquid discharge process, the inner liner bag is always kept away from the pusher after the inner liner bag is extruded by the pusher, so as to avoid the inner liner bag being squeezed by the pusher.
  • the extruded part covers the surface of the extruder in a free state and then rewinds into the extruder to damage the inner liner bag and affect the discharge risk; in addition, the structure is simple, the manufacturing process is good, the operation is simple, and the cost is saved.
  • an auxiliary discharge device including:
  • the main control module is electrically connected with the driving assembly, and the main control module controls the driving assembly to retract the connecting piece.
  • the inner lining bag has a discharge opening arranged at the bottom end of the inner lining bag and a filling opening arranged at the top end of the inner lining bag;
  • a squeezer for operably gripping the inner lining bag and squeezing the liquid in the inner lining bag
  • auxiliary discharge device as described above, wherein the base operably supports a connector above the container, and the connector is operably connected to the top end of the liner bag.
  • the embodiment of the present invention is provided with a base, a drive assembly, a connecting piece and a main control module, the drive assembly is arranged on the base, and the connecting piece can be connected to the inner lining bag.
  • the drive assembly drives the connecting piece to pull the liner bag away from the pusher, thereby preventing the extruded part of the liner bag from covering the surface of the pusher in a free state, resulting in rewinding into the pusher damage.
  • the liner bag affects the risk of discharge.
  • the structure is simple, the manufacturing process is good, the operation is simple, and the cost is saved.
  • the drive assembly includes:
  • a power piece electrically connected to the main control module, and mounted on the base;
  • the wire take-up device is connected with the power member, and is driven by the power member to rotate and retract the connecting member.
  • the power element includes:
  • a motor is mounted on the mounting base and is electrically connected to the main control module; wherein the main shaft of the motor is connected to the wire take-up.
  • the connector includes:
  • the hanging plate is provided with a buckle position
  • a flexible piece, two ends of the flexible piece are respectively connected to the driving assembly and the hanging plate.
  • the hanging board includes:
  • the clip is connected with the plate body and surrounds the plate body to form a receiving area; the clip position is arranged on the clip.
  • the auxiliary discharge device further includes: a sensing module electrically connected to the main control module; wherein the sensing module is used to trigger all the The main control module controls the driving assembly to start; and is also used for triggering the main control module to control the driving assembly to stop when the pulling force on the connecting piece is greater than or equal to the preset pulling force.
  • the connector includes:
  • the hanging plate is provided with a buckle position
  • a flexible member is connected with the driving assembly, and the sensing module is connected between the hanging plate and the flexible member.
  • the sensing module is a tension sensor.
  • the sensing module includes: an elastic member connecting the flexible member and the hanging plate, a proximity switch and a sensing member electrically connected to the main control module, the proximity switch and the sensing member. They are respectively arranged on both ends of the elastic piece.
  • the sensing module is a voltage sensor.
  • the main control module is arranged on the side wall of the container.
  • the auxiliary discharge device is provided above the container.
  • FIG. 1 is a perspective view of an auxiliary discharge device in an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a hanging plate in an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of the fluid discharge system starting to squeeze the inner liner bag in an embodiment of the present invention
  • Fig. 4 is a partial enlarged view of A in Fig. 3;
  • Fig. 5 is the structural schematic diagram of the filling port of the lined bag in an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a fluid discharge system after a part of the liquid in the inner liner bag is squeezed according to an embodiment of the present invention
  • FIG. 7 is a schematic structural diagram of a fluid discharge system with a pressure sensor according to an embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of the fluid discharge system starting to squeeze the inner lining bag in an embodiment of the present invention, wherein the sensing module is an elastic member, a proximity switch and a sensing member;
  • Fig. 9 is a partial enlarged view of B in Fig. 8.
  • FIG. 10 is a schematic structural diagram of a fluid discharge system after a part of the liquid in the lining bag is squeezed according to an embodiment of the present invention, wherein the sensing module is an elastic part, a proximity switch and a sensing part;
  • Figure 11 is a partial enlarged view of C in Figure 10;
  • IBC containers Composite Intermediate Bulk Containers
  • IBC containers are a type of packaging turnover containers that are widely used in food, biochemical, pharmaceutical, chemical and other industries internationally. Since the IBC container can be reused many times, it has obvious advantages in filling, storage and transportation, and compared with the drum, the IBC container can save 35% of the storage space, and the size conforms to the ISO standard. It is not only suitable for aseptic canning, but also has a compact box, which is convenient for safe and efficient storage in large quantities. Therefore, it is widely used in the transportation, packaging and storage of liquid, granule and flake materials. At present, there are three existing specifications: 820L, 1000L, and 1250L.
  • its structure includes a plastic liner (liner bag), a container, and a pusher.
  • the top of the liner bag is provided with a filling port, and the liner bag
  • the bottom end is provided with a discharge port, the discharge port is butted with the discharge channel on the container, and the squeezer squeezes the inner lining bag to discharge the liquid in the inner lining bag from the discharge port.
  • an embodiment of the present invention relates to an auxiliary discharge device comprising: a base 1 , a driving assembly 20 , a connecting member 3 and a main control module.
  • the main control module is electrically connected with the drive assembly 20 , and the main control module controls the drive assembly 20 to receive and place the connector 3 .
  • the driving assembly 20 is disposed on the base 1 , and the connecting member 3 is connected with the driving assembly 20 and is pulled and lifted by the driving assembly 20 . As shown in FIG.
  • the base 1 can be placed on the top of the container 6 or on the ground, with the drive assembly 20 and the connector 3 located above the container 6 , and the connector 3 is connected to the top of the lining bag 5 .
  • the main control module can be a single-chip or PLC controller, and is arranged in the electrical cabinet 9.
  • the electrical cabinet 9 can be placed on the bottom surface, or can be welded or locked on the side wall of the container 6 by bolts.
  • the driving assembly is arranged on the base 1, and the connecting member 3 can be connected to the inner lining bag 5, and the liquid in the inner lining bag 5
  • the drive assembly drives the connecting piece 3 to pull the inner lining bag 5 away from the extruder 7, thereby preventing the extruded part of the inner liner bag 5 from covering the surface of the extruder 7 in a free state, resulting in rewinding into the extruder.
  • the risk that the pusher 7 damages the liner bag 5 affects the discharge.
  • the structure is simple, the manufacturing process is good, the operation is simple, and the cost is saved.
  • the drive assembly includes: a power member 81 and a wire take-up 82 , the power member 81 is electrically connected to the main control module and installed on the base, and the wire take-up 82 is connected to the power member 81 , driven by the power member 81 to rotate the retractable connecting member.
  • the power component 81 includes: a mounting seat 812 fixed on the base 1 and a motor 811 mounted on the mounting seat 812 .
  • the main control module controls the rotation of the main shaft of the motor 811 , and the wire take-up 82 rotates following the main shaft of the motor 811 to roll up the connecting piece, thereby straightening the lining bag.
  • the base 1 includes: a connecting shaft 13 , a first bracket 11 and a second bracket 12 , the first bracket 11 and the second bracket 12 .
  • the racks 12 are all mounted above the container 6 .
  • the connecting shaft 13 is connected with the mounting seat 812
  • the first bracket 11 is connected with the connecting shaft 13
  • the second bracket 12 is connected with the connecting shaft 13 .
  • the second bracket 12 and the first bracket 11 are at least partially separated from each other to form a placement space 10
  • the motor 811 and the connector 3 are located in the placement space 10 . It can be understood that the first bracket 11 and the second bracket 12 can also be placed on the ground.
  • the first bracket 11 is hinged with the connection shaft 13
  • the second bracket 12 is hinged with the connection shaft 13
  • the first bracket 11 and the second bracket 12 rotate relative to each other. Therefore, the included angle between the first bracket 11 and the second bracket 12 can be adjusted, so that the base 1 can be adapted to different types of containers 6 .
  • the side of the first bracket 11 away from the connecting shaft 13 is provided with a first fixing member 110
  • the side of the second bracket 12 away from the connecting shaft 13 is provided with a second fixing member 120 .
  • the first fixing member 110 is connected with the first side of the container 6, and the second fixing member 120 is connected with the second side of the container 6, so that the first bracket 11 and the second bracket 12 are positioned.
  • the first fixing member 110 is a slotting member
  • the second fixing member 120 is a slotting member.
  • the first fixing member 110 is clamped out of the first side edge
  • the second fixing member 120 is clamped out of the second side edge.
  • the first fixing member 110 can be set as a locking member such as a clip or a screw
  • the first fixing member 110 can also be set as a locking member such as a clip or a screw.
  • the base 1 can also be a rectangular column frame or a cylindrical frame, etc., which will not be described in detail here.
  • the connecting member 3 includes a hanging plate and a flexible member 33 connected with the hanging plate. on the buckle. Two ends of the flexible member 33 are respectively connected to the wire take-up 82 of the driving assembly and the hanging plate.
  • the motor 811 rotates to drive the wire take-up 82 to rotate, the flexible part 33 is rolled onto the wire take-up 82, and the hanging plate drives the part of the inner lining bag 5 that is squeezed out of the liquid to be pulled up.
  • the flexible member 33 may be a pull cord or a chain.
  • the buckle position is an open slot 320 .
  • the hanging plate includes: a plate body 31 connected to the flexible member 33, and a clip 32 connected to the plate body 31.
  • the plate body 31 and the clip member 32 can be integrally formed, or can be connected by bolts, or connected by bolts. or welding.
  • the clip 32 includes a first side plate 321, a second side plate 322 opposite to the first side plate 321, a main plate 323 connecting the first side plate 321 and the second side plate 322, the first side plate 321 and the second side plate 322.
  • the side plates 322 are all connected to the plate body 31 , the main plate 323 is spaced apart from the plate body 31 , and the clasp 32 and the plate body 31 surround the receiving area 30 .
  • An opening slot 320 communicated with the accommodating area 30 is provided on the latching member 32 , and the side of the opening slot 320 facing the driving assembly is an opening area.
  • the discharge port at the bottom end of the inner lining bag 5 is provided with a filling port 51 at the top of the inner lining bag 5, and the liquid can be poured into the inner lining bag 5 from the canning port. , the liquid is discharged from the discharge port during use.
  • the filling port 51 includes a flange 511 and a docking port 512 connected to the flange 511.
  • the diameter of the docking port 512 is smaller than the diameter of the flange 511, and the docking port 512
  • the pairing port 512 slides into the opening slot 320 along the opening area of the opening slot 320
  • the opposite port 512 is located in the accommodating area 30
  • the flange 511 faces the side of the opposite port 512 and the main board 323
  • the opening slot 320 The side wall of the lining is stuck on the step surface 5120, so that the lining bag 5 is connected to the hanging plate.
  • the part of the lining bag 5 that is squeezed out of the liquid can be driven by the hanging plate to rise together.
  • the structure is simple, the installation is convenient, and the cost is low.
  • the clasp can also be a protruding piece, such as a hook or a clamp ring on the hanging plate.
  • the siding can also be a flat panel or other structure.
  • the plate body 31 is provided with a hanging hole 310, and the flexible member 33 is connected with a hook.
  • the hanging hole 310 can be directly hooked by the hook, or the hanging hole can be connected by a rope. 310, so that the hanging plate can rise in a balanced manner when it rises.
  • the connecting member 3 may not be a hanging plate, but a clip, a rope, a hook and other components to fix the top end of the inner lining bag 5 .
  • the auxiliary discharge device further includes: an induction module electrically connected to the main control module; wherein, the induction module is used to trigger the main control module to control the start of the drive assembly when the pulling force on the connector is less than a preset pulling force; It is also used to trigger the main control module to control the drive assembly to stop when the pulling force on the connecting piece is greater than or equal to the preset pulling force.
  • the sensing module is disposed between the flexible member 33 and the hanging plate, and two ends of the sensing module are respectively connected to the flexible member 33 and the hanging plate.
  • the induction module is the tensile force sensor 21.
  • the tensile force sensor 21 When the tensile force sensed by the tensile force sensor 21 is greater than or equal to the preset tensile force, that is, the inner lining bag is stretched, the tensile force sensor 21 sends a signal to the main control module, and the main control module controls the motor 811 to stop working.
  • the take-up 82 no longer winds up the flexible member 33 .
  • the tensile force sensor 21 When the tensile force sensed by the tensile force sensor 21 is less than the preset tensile force, that is, the lining bag 5 is in a loose state, the tensile force sensor 21 sends a signal to the main control module, the main control module controls the motor 811 to start, and the wire take-up 82 winds the flexible member 33 From then on, straighten the portion of the inner lining bag 5 that is squeezed out of the liquid. And the flexible member 33 can be hooked to the tension sensor 21 through a hook, or can be directly tied to the tension sensor 21 .
  • the sensing module is a voltage sensor, which can be directly installed in the electrical cabinet box 9 and electrically connected to the main control module.
  • the pressure value received by the voltage sensor is greater than or equal to the preset value, that is, the tensile force on the connecting piece is greater than or equal to
  • the main control module is triggered to control the drive assembly to start.
  • the sensing module includes: the elastic member 22 connecting the flexible member 33 and the hanging plate, the proximity switch 23 and the sensing member 24 electrically connected to the main control module, and the sensing
  • the member 24 can be a metal protruding member, and the proximity switch 23 and the sensing member 24 are respectively disposed on both ends of the elastic member 22 .
  • the proximity switch 23 is disposed at the end of the elastic member 22 facing the flexible member 33
  • the sensing member 24 is disposed at the end of the elastic member 22 facing the hanging plate
  • the elastic member 22 is a tension spring.
  • the elastic member 22 when the inner bag 5 is tightened, the elastic member 22 is pulled apart, the proximity switch 23 and the sensing member 24 are far away, the proximity switch 23 cannot sense the sensing member 24, and the main control module does not turn on the motor 811.
  • the two ends of the elastic member 22 are close together, the proximity switch 23 and the sensing member 24 are close, the proximity switch 23 senses the sensing member 24, and the main control module does not turn on the motor 811 .
  • the positions of the proximity switch 23 and the sensing element 24 can be reversed.
  • the elastic member 22 can also be an elastic pad.
  • the embodiment of the present invention also provides a fluid discharge system, as shown in FIG. 3 , comprising: an inner lining bag 5 , a container 6 , a squeezer 7 and an auxiliary discharge device.
  • the inner lining bag 5 is placed in the container 6, and the container 6 has a discharge channel for installing the discharge opening of the inner lining bag 5.
  • the squeezer 7 clamps the inner lining bag 5 and squeezes the liquid in the inner lining bag 5.
  • the base of the auxiliary discharge device is arranged on the container 6 , the base 1 supports the drive assembly and the connecting member 3 above the container, and the connecting member 3 of the auxiliary discharge device is connected with the top end of the lining bag 5 .
  • the squeezer 7 When the squeezer 7 squeezes the liquid in the inner lining bag 5, the liquid in the inner lining bag 5 is discharged from the discharge channel through the discharge port, and the auxiliary discharge device pulls up the liquid part of the inner lining bag 5, so that the inner lining bag 5 is squeezed out. The part of the liquid being squeezed is kept away from the squeezer 7 .
  • the squeezer 7 includes: a roller 71 and a roller 72. When the liquid in the inner lining bag 5 needs to be discharged, the roller 71 and the roller 72 are clamped to the inner lining bag 5.
  • the Relative motion is made to the pushing member, for example, the roller 71 and the roller 72 are rotated in the opposite direction to exert a squeezing force on the inner lining bag 5, thereby squeezing and expelling the liquid in the inner lining bag 5.
  • the two rollers automatically descend with the liquid level and push the liquid under the driving of the driving device.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)

Abstract

一种流体排放系统及其辅助排放装置,其中辅助排放装置包括:基座(1);驱动组件(20),安装于基座(1)上;连接件(3),与驱动组件相连;以及主控模块,与驱动组件(20)电连接,且主控模块控制驱动组件(20)收放连接件(3);该装置使得液体排放过程中始终保持内衬袋被挤推器挤出以后内衬袋远离挤推器,避免了内衬袋被挤出部分自由状态下覆盖挤推器的表面而复卷进挤推器损坏内衬袋影响排放的风险;另外,该装置结构简单、制造工艺佳、操作简单,节省成本。

Description

流体排放系统及其辅助排放装置
相关申请交叉引用
本专利申请要求于2020年9月17日提交的、申请号为202010980159X、发明名称为“流体排放系统及其辅助排放装置”的中国专利申请的优先权,上述申请的全文以引用的方式并入本文中。
技术领域
本发明实施例涉及容器,特别涉及流体排放系统及其辅助排放装置。
背景技术
为了粘稠性液体储存,运输及灌装排放等,目前市场上有很多液体储运装置。
国外专利US5765723A,公开了一种密封液袋,它的主体部分是采用PVC涂塑布通过热熔焊接或高频焊接制成的密封软体容器;该密封软体容器的两端分别设置有进液阀门和出液阀门。该液体内衬袋在一般高流速,流质液体中使用效果比较好;但是在粘稠液体的排放中,液体排放慢,效率低。
国外专利IL156984A,公开的一种密封袋液,它的主体部分是采用PVC涂塑布或PE膜,通过热熔焊接或高频焊接制成的密封软体容器;该密封软体容器的两端分别设置有进液阀门和出液阀门;主体还包括辅助排放的气袋,气袋上设置有充气的进气口。液体排放过程中,需要往辅助的气袋中充气,靠气体的挤压来排放较粘稠的液体。效率低,增加成本。
国外专利US2015284181A1,公开的一种密封袋液,的主体部分是采用PVC涂塑布或PE膜,通过热熔焊接或高频焊接制成的密封软体容器;排放粘稠液体的时候,会将运输液体的中型散装容器利用机械机构,使中型散装容器底部产生倾斜,排放口处于最低点。这种操作比较费时,效率低,不易操作。
发明内容
本发明实施方式的目的在于提供一种流体排放系统及其辅助排放装置,使得液体排放过程中始终保持内衬袋被挤推器挤出以后内衬袋远离挤推器,避免了内衬袋被挤出部分自由状态下覆盖挤推器的表面而复卷进挤推器损坏内衬袋影响排放的风险;另外,该结构简单、制造工艺佳、操作简单,节省成本。
为解决上述技术问题,本发明的实施方式提供了一种辅助排放装置,包括:
基座;
驱动组件,安装于所述基座上;
连接件,与所述驱动组件相连;以及
主控模块,与所述驱动组件电连接,且所述主控模块控制所述驱动组件收放所述连接件。
本发明的实施方式还提供了一种流体排放系统,包括:
内衬袋,所述内衬袋具有设置在所述内衬袋的底端的排放口、设置在所述内衬袋的顶端的灌装口;
容器,用于容纳所述内衬袋,且所述容器上具有安装所述排放口的排放通道;
挤推器,用于可操作地夹持所述内衬袋,并挤压所述内衬袋内的液体;
如上所述的辅助排放装置,其中所述基座可操作地将连接件支撑在所述容器上方,且所述连接件与所述内衬袋的顶端可操作地相连。
本发明实施方式相对于现有技术而言,由于设有基座、驱动组件、连接件和主控模块,驱动组件设置在基座上,连接件可连接内衬袋,在内衬袋内的液体被挤出后,驱动组件驱动连接件提拉内衬袋,远离挤推器,从而防止内衬袋被挤出部分自由状态下覆盖挤推器的表面,导致复卷进挤推器损坏内衬袋影响排放的风险。且该结构简单、制造工艺佳、操作简单,节省成本。
在一实施例中,所述驱动组件包括:
动力件,与所述主控模块电连接,安装在所述基座上;
收线器,与所述动力件相连,被所述动力件驱动转动收放所述连接件。
在一实施例中,所述动力件包括:
安装座,固定在所述基座上;
电机,安装在所述安装座上,且与所述主控模块电连接;其中所述电机的主轴与 所述收线器相连。
在一实施例中,所述连接件包括:
挂板,所述挂板上设有卡扣位;以及,
柔性件,所述柔性件的两端分别连接所述驱动组件和所述挂板。
在一实施例中,所述挂板包括:
板体,与所述柔性件相连;以及,
卡扣件,与所述板体相连,并与所述板体围绕形成容纳区;所述卡扣位设置在所述卡扣件上。
在一实施例中,所述辅助排放装置还包括:与所述主控模块电连接的感应模块;其中,所述感应模块用于在所述连接件上的拉力小于预设拉力时,触发所述主控模块控制所述驱动组件启动;还用于在所述连接件上的拉力大于或等于所述预设拉力时,触发所述主控模块控制所述驱动组件停止。
在一实施例中,所述连接件包括:
挂板,所述挂板上设有卡扣位;
柔性件,与所述驱动组件相连,且所述感应模块连接在所述挂板和所述柔性件之间。
在一实施例中,所述感应模块为拉力传感器。
在一实施例中,所述感应模块包括:连接所述柔性件和所述挂板的弹性件、与所述主控模块电连接的接近开关和感应件,所述接近开关和所述感应件分别设置在所述弹性件的两端。
在一实施例中,所述感应模块为电压传感器。
在一实施例中,所述主控模块设置在所述容器的侧壁上。
在一实施例中,所述辅助排放装置设置在所述容器的上方。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本发明一实施例中辅助排放装置的轴侧图;
图2是本发明一实施例中挂板的结构示意图;
图3是本发明一实施例中流体排放系统开始挤压内衬袋的结构示意图;
图4是图3中A的局部放大图;
图5是本发明一实施例中内衬袋灌装口的结构示意图;
图6是本发明一实施例中内衬袋内部分液体被挤压后的流体排放系统结构示意图;
图7是本发明一实施例中有压力传感器的流体排放系统的结构示意图;
图8是本发明一实施例中流体排放系统开始挤压内衬袋的结构示意图,其中感应模块为弹性件、接近开关和感应件;
图9是图8中B的局部放大图;
图10是本发明一实施例中内衬袋内部分液体被挤压后的流体排放系统结构示意图,其中感应模块为弹性件、接近开关和感应件;
图11是图10中C的局部放大图;
其中,1、基座;11、第一支架;12、第二支架;13、连接轴;10、放置空间;110、第一固定件;120、第二固定件;81、动力件;82、收线器;811、电机;812、安装座;9、电柜箱;3、连接件;31、板体;32、卡扣件;321、第一侧板;322、第二侧板;323、主板;320、开口槽;30、容纳区;310、悬挂孔;33、柔性件;4、挂圈;5、内衬袋;51、灌装口;511、法兰;512、对接口;5120、卡位台阶面;6、容器;7、挤推器;71、滚轴;72、滚轴;21、拉力传感器;22、弹性件;23、接近开关;24、感应件。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图对本发明的各实施方式进行详细的阐述。然而,本领域的普通技术人员可以理解,在本发明各实施方式中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施方式的种种变化和修改,也可以实现本申请所要求保护的技术方案。
在下文的描述中,出于说明各种公开的实施例的目的阐述了某些具体细节以提供对各种公开实施例的透彻理解。但是,相关领域技术人员将认识到可在无这些具体细 节中的一个或多个细节的情况来实践实施例。在其它情形下,与本申请相关联的熟知的装置、结构和技术可能并未详细地示出或描述从而避免不必要地混淆实施例的描述。
除非语境有其它需要,在整个说明书和权利要求中,词语“包括”和其变型,诸如“包含”和“具有”应被理解为开放的、包含的含义,即应解释为“包括,但不限于”。
以下将结合附图对本发明的各实施例进行详细说明,以便更清楚理解本发明的目的、特点和优点。应理解的是,附图所示的实施例并不是对本发明范围的限制,而只是为了说明本发明技术方案的实质精神。
在下文的描述中,出于说明各种公开的实施例的目的阐述了某些具体细节以提供对各种公开实施例的透彻理解。但是,相关领域技术人员将认识到可在无这些具体细节中的一个或多个细节的情况来实践实施例。在其它情形下,与本申请相关联的熟知的装置、结构和技术可能并未详细地示出或描述从而避免不必要地混淆实施例的描述。
除非语境有其它需要,在整个说明书和权利要求中,词语“包括”和其变型,诸如“包含”和“具有”应被理解为开放的、包含的含义,即应解释为“包括,但不限于”。
在整个说明书中对“一个实施例”或“一实施例”的提及表示结合实施例所描述的特定特点、结构或特征包括于至少一个实施例中。因此,在整个说明书的各个位置“在一个实施例中”或“在一实施例”中的出现无需全都指相同实施例。另外,特定特点、结构或特征可在一个或多个实施例中以任何方式组合。
如该说明书和所附权利要求中所用的单数形式“一”和“所述”包括复数指代物,除非文中清楚地另外规定。应当指出的是术语“或”通常以其包括“和/或”的含义使用,除非文中清楚地另外规定。
在以下描述中,为了清楚展示本发明的结构及工作方式,将借助诸多方向性词语进行描述,但是应当将“前”、“后”、“左”、“右”、“外”、“内”、“向外”、“向内”、“上”、“下”等词语理解为方便用语,而不应当理解为限定性词语。
术语说明
中型散装容器:复合型中型散装容器(下文称为IBC容器)是一类在国际范围内被食品、生化、医药、化工等行业广泛所使用的包装周转容器。由于IBC集装桶可以被多次重复使用,在灌装、储运和运输时具备明显的优势,并且与圆桶相比,IBC集装桶可以节约35%的储存空间,尺寸符合ISO标准,不仅适用于无菌罐装而且箱体紧 凑,便于大批量安全高效存储,故而大量运用于液体、颗粒和薄片等形态物料的运输、包装、存储过程中。目前,现存规格有820L、1000L、1250L三种,通常情况下,其组成结构包含塑料内胆(内衬袋)、容器、挤推器,内衬袋的顶端设有灌装口,内衬袋的底端设有排放口,排放口与容器上的排放通道对接,挤推器挤压内衬袋将内衬袋内的液体从排放口排出。
下文参照附图描述本发明的实施例。如图1和图3所示,本发明的实施例涉及一种辅助排放装置包括:基座1、驱动组件20、连接件3和主控模块。主控模块与驱动组件20电连接,且主控模块控制驱动组件20收放连接件3。驱动组件20设置在基座1上,连接件3与驱动组件20相连,且被驱动组件20拉动提升。如图5所示,基座1可放置在容器6的顶端上,也可放置在地面上,让驱动组件20和连接件3位于容器6的上方,连接件3连接内衬袋5的顶端。且主控模块可为单片机或PLC等控制器,设置在电柜箱9中,电柜箱9可放置在底面上,也可焊接或通过螺栓锁紧在容器6的侧壁上。
通过上述内容可知,由于设有基座1、驱动组件、连接件3和主控模块,驱动组件设置在基座1上,连接件3可连接内衬袋5,在内衬袋5内的液体被挤出后,驱动组件驱动连接件3提拉内衬袋5,远离挤推器7,从而防止内衬袋5被挤出部分自由状态下覆盖挤推器7的表面,导致复卷进挤推器7损坏内衬袋5影响排放的风险。且该结构简单、制造工艺佳、操作简单,节省成本。
进一步的,如图1和图3所示,驱动组件包括:动力件81和收线器82,动力件81与主控模块电连接,安装在基座上,收线器82与动力件81相连,被动力件81驱动转动收放连接件。动力件81包括:固定在基座1上的安装座812和安装在安装座812上的电机811,电机811与主控模块电连接,其中电机811的主轴与收线器82相连。主控模块控制电机811的主轴转动,收线器82跟随电机811的主轴转动,将连接件卷起,从而将内衬袋拉直。
进一步的,如图1和图3所示,如图1、图2和图5所示,基座1包括:连接轴13、第一支架11和第二支架12,第一支架11和第二支架12都架在容器6上方。连接轴13与安装座812相连,第一支架11与连接轴13相连,第二支架12与连接轴13相连。第二支架12与第一支架11之间至少部分相互隔开形成放置空间10,电机811和连接件3位于放置空间10内。可以理解的,第一支架11和第二支架12也可以放置在地面上。
另外,如图1和图3所示,第一支架11与连接轴13相铰接,第二支架12与连接轴13相铰接,且第一支架11和第二支架12相对转动。从而可调节第一支架11和第二支架12之间的夹角,让基座1可适用不同类型的容器6。
进一步的,如图1和图3所示,第一支架11背离连接轴13的一侧设有第一固定件110,第二支架12背离连接轴13的一侧设有第二固定件120。第一固定件110与容器6的第一侧边相连,第二固定件120与容器6的第二侧边相连,让第一支架11和第二支架12定位住。
可选的,如图1和图3所示,第一固定件110为卡槽件,第二固定件120为卡槽件。第一固定件110卡出第一侧边,第二固定件120卡出第二侧边。可以理解的,第一固定件110可以设置为夹子或螺钉等锁紧件,第一固定件110也可以设置为夹子或螺钉等锁紧件。
可以理解的,基座1也可为矩形柱框架,也可为圆柱框架等,在此不再详述。
另外,如图1、图2、图3和图6所示,连接件3包括挂板和与挂板相连的柔性件33,挂板上设有卡扣位,内衬袋5的顶端安装在卡扣位上。柔性件33的两端分别连接驱动组件的收线器82和挂板。内衬袋5内的液体逐渐被挤出时,电机811转动带动收线器82转动,柔性件33被卷到收线器82上,挂板带动内衬袋5被挤出液体部分被拉起。柔性件33可为拉绳或链条。
可选的,如图2和图5所示,卡扣位为开口槽320。具体的说,挂板包括:与柔性件33相连的板体31、与板体31相连的卡扣件32,板体31和卡扣件32可为一体成型,也可以是通过螺栓连接,又或者焊接。卡扣件32包括第一侧板321、与第一侧板321相对设置的第二侧板322、连接第一侧板321和第二侧板322的主板323,第一侧板321和第二侧板322均与板体31相连,主板323与板体31相隔开,卡扣件32与板体31围绕形成容纳区30。卡扣件32上设置有与容纳区30相通的开口槽320,开口槽320朝向驱动组件的一侧为开口区。在一实施例中,如图1所示,内衬袋5的底端的排放口,内衬袋5的顶端设有灌装口51,从罐装口可以将液体倒入到内衬袋5中,使用时液体从排放口排出。如图1、图2、图5和图6所示,灌装口51包括:法兰511和与法兰511连接的对接口512,对接口512的口径小于法兰511的直径,对接口512的四周设有卡位台阶面5120。安装时,将对接口512沿着开口槽320的开口区下滑进入到开口槽320中,对接口512位于容纳区30内,法兰511朝向对接口512的一侧与主板323相抵,开口槽320的侧壁卡住卡位台阶面5120,从而实现内衬袋5与挂板相 连,在挂板被驱动组件带动上升时,内衬袋5被挤出液体部分可被挂板带动一起上升。这种结构简单,且安装便利,成本较低。
可以理解的,卡扣位也可以是凸出件,如设置在挂板上的挂钩或紧箍卡环等,挂钩钩住内衬袋5的顶端,紧箍卡环套住对接口512。挂板也可是平板面板或其他结构。
另外,如图1、图2和图4所示,在板体31上开设有悬挂孔310,柔性件33上连接有挂钩,可通过挂钩直接钩住悬挂孔310,也可以通过绳索连接悬挂孔310,使得挂板上升时可平衡上升。
另外,连接件3中也可以不是挂板,而是卡夹、绳索、挂钩等部件,固定住内衬袋5的顶端。
在另一实施例中,辅助排放装置还包括:与主控模块电连接的感应模块;其中,感应模块用于在连接件上的拉力小于预设拉力时,触发主控模块控制驱动组件启动;还用于在连接件上的拉力大于或等于预设拉力时,触发主控模块控制驱动组件停止。
具体的说,如图7所示,感应模块设置在柔性件33和挂板之间,感应模块的两端分别连接柔性件33和挂板。述感应模块为拉力传感器21,在拉力传感器21感应的拉力大于或等于预设拉力时,即内衬袋被拉紧,拉力传感器21发送信号给主控模块,主控模块控制电机811停止工作,收线器82不再将柔性件33卷起。在拉力传感器21感应的拉力小于预设拉力时,即内衬袋5处于松持状态,拉力传感器21发送信号给主控模块,主控模块控制电机811启动,收线器82将柔性件33卷起,将内衬袋5被挤出液体部分拉直。且柔性件33可通过挂钩钩住拉力传感器21,也可直接系在拉力传感器21上。
另外,感应模块为电压传感器,电压传感器可直接安装在电柜箱9内,与主控模块电连接,电压传感器接收到的压力值大于或等于预设值时,即连接件上的拉力大于或等于预设拉力时,触发主控模块控制驱动组件启动。
进一步的,如图8、图9、图10和图11所示,感应模块包括:连接柔性件33和挂板的弹性件22、与主控模块电连接的接近开关23和感应件24,感应件24可为金属凸出件,接近开关23和感应件24分别设置在弹性件22的两端。接近开关23设置在在弹性件22朝向柔性件33的一端,感应件24设置在弹性件22朝向挂板的一端,弹性件22为拉簧。具体的说,在内衬袋5被拉紧时,弹性件22被拉开,接近开关23和感应件24远离,接近开关23感应不到感应件24,主控模块不开启电机811。在内衬袋5松持时,弹性件22的两端靠近,接近开关23和感应件24靠近,接近开关23 感应到感应件24,主控模块不开启电机811。且接近开关23和感应件24放置的位置可以对调。弹性件22除了为弹簧外也可为弹性垫。
本发明的实施例还提供了一种流体排放系统,如图3所示,包括:内衬袋5、容器6、挤推器7和辅助排放装置。内衬袋5放置在容器6内,容器6上具有安装内衬袋5排放口的排放通道,挤推器7夹持内衬袋5,并挤压内衬袋5内的液体。辅助排放装置的基座设置在容器6上,基座1将驱动组件和连接件3支撑在容器上方,且辅助排放装置的连接件3与内衬袋5的顶端相连。挤推器7挤压内衬袋5内的液体时,内衬袋5内的液体通过排放口从排放通道排出,辅助排放装置拉升内衬袋5被挤出液体部分,让内衬袋5被挤出液体部分远离挤推器7。挤推器7包括:滚轴71和滚轴72,当需要排放内衬袋5内的液体时,将滚轴71和滚轴72夹持住内衬袋5,在驱动装置的驱动下,该对挤推件作相对运动,例如滚轴71和滚轴72做相对反向转动,对内衬袋5施加挤推力,从而对内衬袋5内的液体进行挤排,在液体排放过程中,随着内衬袋5内液体的减少,两根滚轴在驱动装置的驱动下自动随液面下降并对液体进行挤推。挤推器7的具体结构可参照申请号为2019102132760的专利申请文件中的挤推器7,在此不再详述。
以上已详细描述了本发明的较佳实施例,但应理解到,若需要,能修改实施例的方面来采用各种专利、申请和出版物的方面、特征和构思来提供另外的实施例。
考虑到上文的详细描述,能对实施例做出这些和其它变化。一般而言,在权利要求中,所用的术语不应被认为限制在说明书和权利要求中公开的具体实施例,而是应被理解为包括所有可能的实施例连同这些权利要求所享有的全部等同范围。
本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。

Claims (13)

  1. 一种辅助排放装置,其特征在于,包括:
    基座;
    驱动组件,安装于所述基座上;
    连接件,与所述驱动组件相连;以及
    主控模块,与所述驱动组件电连接,且所述主控模块控制所述驱动组件收放所述连接件。
  2. 根据权利要求1所述的辅助排放装置,其特征在于,所述驱动组件包括:
    动力件,与所述主控模块电连接,安装在所述基座上;
    收线器,与所述动力件相连,被所述动力件驱动转动收放所述连接件。
  3. 根据权利要求2所述的辅助排放装置,其特征在于,所述动力件包括:
    安装座,固定在所述基座上;
    电机,安装在所述安装座上,且与所述主控模块电连接;其中所述电机的主轴与所述收线器相连。
  4. 根据权利要求1所述的辅助排放装置,其特征在于,所述连接件包括:
    挂板,所述挂板上设有卡扣位;以及,
    柔性件,所述柔性件的两端分别连接所述驱动组件和所述挂板。
  5. 根据权利要求4所述的辅助排放装置,其特征在于,所述挂板包括:
    板体,与所述柔性件相连;以及,
    卡扣件,与所述板体相连,并与所述板体围绕形成容纳区;所述卡扣位设置在所述卡扣件上。
  6. 根据权利要求1所述的辅助排放装置,其特征在于,所述辅助排放装置还包括:与所述主控模块电连接的感应模块;其中,所述感应模块用于在所述连接件上的拉力小于预设拉力时,触发所述主控模块控制所述驱动组件启动;还用于在所述连接件上的拉力大于或等于所述预设拉力时,触发所述主控模块控制所述驱动组件停止。
  7. 根据权利要求6所述的辅助排放装置,其特征在于,所述连接件包括:
    挂板,所述挂板上设有卡扣位;
    柔性件,与所述驱动组件相连,且所述感应模块连接在所述挂板和所述柔性件之间。
  8. 根据权利要求7所述的辅助排放装置,其特征在于,所述感应模块为拉力传感器。
  9. 根据权利要求7所述的辅助排放装置,其特征在于,所述感应模块包括:连接所述柔性件和所述挂板的弹性件、与所述主控模块电连接的接近开关和感应件,所述接近开关和所述感应件分别设置在所述弹性件的两端。
  10. 根据权利要求6所述的辅助排放装置,其特征在于,所述感应模块为电压传感器。
  11. 一种流体排放系统,其特征在于,包括:
    内衬袋,所述内衬袋具有设置在所述内衬袋的底端的排放口、设置在所述内衬袋的顶端的灌装口;
    容器,用于容纳所述内衬袋,且所述容器上具有安装所述排放口的排放通道;
    挤推器,用于可操作地夹持所述内衬袋,并挤压所述内衬袋内的液体;
    如权利要求1-10中任意一项所述的辅助排放装置,其中所述基座可操作地将连接件支撑在所述容器上方,且所述连接件与所述内衬袋的顶端可操作地相连。
  12. 根据权利要求11所述的流体排放系统,其特征在于,所述主控模块设置在所述容器的侧壁上。
  13. 根据权利要求11所述的流体排放系统,其特征在于,所述辅助排放装置设置在所述容器的上方。
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