WO2022056867A1 - 生产管控系统及方法 - Google Patents

生产管控系统及方法 Download PDF

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Publication number
WO2022056867A1
WO2022056867A1 PCT/CN2020/116299 CN2020116299W WO2022056867A1 WO 2022056867 A1 WO2022056867 A1 WO 2022056867A1 CN 2020116299 W CN2020116299 W CN 2020116299W WO 2022056867 A1 WO2022056867 A1 WO 2022056867A1
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WIPO (PCT)
Prior art keywords
machine
production
server
target machine
adjustment
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Application number
PCT/CN2020/116299
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English (en)
French (fr)
Inventor
顾耀
陈立萍
张中才
王晓静
戴大文
张红星
李亚南
柏桃
陈莹莹
张海泉
Original Assignee
富鼎电子科技(嘉善)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 富鼎电子科技(嘉善)有限公司 filed Critical 富鼎电子科技(嘉善)有限公司
Priority to CN202080097868.1A priority Critical patent/CN116034323A/zh
Priority to PCT/CN2020/116299 priority patent/WO2022056867A1/zh
Publication of WO2022056867A1 publication Critical patent/WO2022056867A1/zh

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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present application relates to the technical field of automated production management and control, and in particular to a production management and control system and method.
  • One aspect of the present application provides a production management and control system including: at least one production machine, a control terminal, at least one detection device, a server, and a mobile terminal; the control terminal is respectively connected with the at least one production machine and the server. communication connection, the server is also connected to the at least one detection device and the mobile terminal; each detection device in the at least one detection device corresponds to a production machine in the at least one production machine; Each of the detection devices is used to detect the products produced by the corresponding production machine to obtain detection data; the server is used to obtain the detection data of each of the detection devices, and according to the The detection data corresponding to each production machine is used to analyze whether the products produced by each production machine are qualified; the server is also used for when the product produced by any one of the at least one production machine is unqualified, The arbitrary production machine is determined as the target machine; the server is further configured to send a detention instruction to the control terminal when the target machine is determined; the control terminal is configured to receive the detention instruction, and The target machine is further controlled to be in
  • an APP is installed on the mobile terminal, and the mobile terminal is further configured to send an instruction for completing the adjustment to the server through the APP after completing the adjustment of the target machine; the server also uses It is used to receive the instruction to complete the machine adjustment, and send the instruction of the target machine to process the product to the control terminal; the control terminal is also used to receive the processing instruction and drive the target machine to produce at least one product. ; After the target machine has produced at least one product, the detection equipment corresponding to the target machine is also used to detect the at least one product, obtain the detection data of the at least one product, and use the at least one product to detect the at least one product. The test data of the product is used as retest data; and the server is further configured to judge whether the target machine is successfully adjusted according to the retest data.
  • the server is further configured to send a notification of successful adjustment to the mobile terminal when the target machine is successfully adjusted; and the server is further configured to send a notification to the mobile terminal when the target machine fails to adjust.
  • the mobile terminal sends a notification that the adjustment fails, so that the user of the mobile terminal can confirm whether adjustment is required.
  • the production management and control system includes an electronic signboard
  • the at least one production machine includes an alarm device
  • the server is further configured to display the electronic signboard in a preset manner when the target machine is determined.
  • the control terminal is further configured to control the alarm device of the target machine to issue a warning when the target machine is determined.
  • an APP is installed on the mobile terminal, and the mobile terminal is further configured to receive the device adjustment notice, and log in to the APP according to the identification code of the target machine carried in the device adjustment notice, Acquire error information of the product produced by the target machine from the server through the APP.
  • the mobile terminal is further configured to send a commissioning request to the control terminal through the APP when it is determined that the target machine needs to be debugged;
  • the current state of the station feeds back an instruction to the APP, so as to inform the user of the mobile terminal whether the mobile terminal can be adjusted at the moment.
  • the target machine is used for sending a feedback signal to the control terminal; and the control terminal is further used for receiving the feedback signal , and send an unlock code to the mobile terminal through the server, where the unlock code is used to release the detained state of the target machine.
  • the detection data includes size data and appearance data of the product
  • analyzing whether the product produced by each production machine is qualified according to the detection data corresponding to each production machine includes: When it is determined from the detection data corresponding to the machine that the size and appearance of the product produced by the any production machine are qualified, it is determined that the product produced by the any production machine is qualified; When at least one of the size and appearance of the product produced by the any one of the production machines is determined to be unqualified, the product produced by the any one of the production machines is determined to be unqualified.
  • the mobile terminal is further configured to create a dispatch record and send the dispatch record to the server
  • the server is further configured to count each dispatcher for each target machine according to all dispatch records and the server is also used for prompting that any one of the dispatching personnel needs to obtain the authorization of the supervisor before they can adjust the machine again.
  • the arbitrary target machine is adjusted.
  • a production management and control system comprising: a plurality of production machines, a control terminal, a plurality of detection devices, a server and a mobile terminal; the detection devices correspond to the production machines in one-to-one correspondence, and detect the corresponding production in real time
  • One end of the control terminal is connected to the plurality of production machines in communication, and the other end of the control terminal is connected to the server, and the server is connected to the plurality of detection devices.
  • Described server is used to obtain described detection data of each described detection equipment; Described server is connected with described mobile terminal communication; Described server analyzes each production according to described detection data corresponding to each production machine Whether the product produced by the machine is qualified; the server is used for determining any one of the production machines as the target machine when the product produced by any production machine is unqualified; the server is used for determining the target When the machine is used, send a detention instruction to the control terminal; the control terminal is used to receive the detention instruction, and further control the target machine to be in a detention state; the server is also used to send a machine adjustment notification to the A mobile terminal, notifying the user of the mobile terminal to perform a tuning operation on the target machine; the server is further configured to judge whether the tuning of the target machine is successful; when the tuning of the target machine is successful, the The server sends a detaining release instruction to the control terminal; the control terminal is used for receiving the detaining release instruction and releasing the detained state of the target machine.
  • Another aspect of the present application provides a production control method, the production control method comprising: corresponding each of at least one detection device to one of at least one production machine; Perform real-time detection on the products produced by the corresponding production machines to obtain detection data; obtain the detection data of each of the detection devices through the server, and analyze the detection data corresponding to each production machine Whether the product produced by each production machine is qualified; when the product produced by any one of the at least one production machine is unqualified, the server will determine the any one of the production machines as the target machine; when When the target machine is determined, the server sends a detention instruction to the control terminal, receives the detention instruction through the control terminal, and further controls the target machine to be in a detention state, so that the target machine can be detained from The normal production state is switched to a state in which products are no longer continuously produced; a machine adjustment notification is sent to the mobile terminal through the server, and the user of the mobile terminal is notified to perform a machine adjustment operation on the target machine; Whether the adjustment of the target machine is successful;
  • the method further includes: after completing the adjustment of the target machine, sending an instruction to complete the adjustment to the server through the APP of the mobile terminal; receiving the instruction to complete the adjustment through the server , and send an instruction for the target machine to process products to the control terminal; receive the processing instruction through the control terminal, and drive the target machine to produce at least one product; produce at least one product on the target machine
  • the at least one product is detected by the detection equipment corresponding to the target machine, the detection data of the at least one product is acquired, and the detection data of the at least one product is used as re-test data;
  • the server judges whether the adjustment of the target machine is successful according to the retest data.
  • the method further includes: when the target machine is successfully adjusted, sending a notification of the success of the adjustment to the mobile terminal through the server; and when the target machine fails to adjust the adjustment, sending a notification to the mobile terminal through the server.
  • the mobile terminal sends a notification that the adjustment fails, so that the user of the mobile terminal can confirm whether adjustment is required.
  • the method further includes: when the target machine is determined, issuing a corresponding warning on the electronic signboard in a preset manner through the server; and controlling the control of the target machine through the control terminal
  • the alarm device issues a warning.
  • the method further includes: receiving the device adjustment notification through the mobile terminal, and logging in to the APP of the mobile terminal according to the identification code of the target device carried in the adjustment notification, and using the The APP acquires the error information of the product produced by the target machine from the server.
  • the method further includes: when it is determined that the target machine needs to be debugged, sending a machine adjustment request to the control terminal through the APP; and using the control terminal according to the current location of the target machine A status feedback instruction is given to the APP to inform the user of the mobile terminal whether the device can be adjusted at the moment.
  • the method further comprises: when the detained state of the target machine is not successfully released through the control end, sending a feedback signal to the control end through the target machine; and receiving the information through the control end The feedback signal is sent, and an unlock code is sent to the mobile terminal through the server, wherein the unlock code is used to release the detained state of the target machine.
  • the detection data includes size data and appearance data of the product
  • analyzing whether the product produced by each production machine is qualified according to the detection data corresponding to each production machine includes: When it is determined by the detection data corresponding to the machine that the size and appearance of the product produced by the any one of the production machines are qualified, the server determines that the product produced by the any one of the production machines is qualified; When the detection data corresponding to the production machine determines that at least one of the size and appearance of the product produced by the any production machine is unqualified, the server determines that the product produced by the any production machine is unqualified.
  • the method further includes: creating an adjustment record through the mobile terminal, and sending the adjustment record to the server.
  • the method further comprises: using the server to count the number of times that each dispatcher adjusts the machine for each target machine according to all the dispatching records; When the number of times of machine adjustment reaches a preset value, the server will prompt that any one of the adjustment personnel needs to obtain the authorization of the supervisor before adjusting the machine to any one of the target machines again.
  • the production management and control system and method described in the embodiments of the present application can monitor the quality of the products produced by the production machine in real time, prevent operational risks, provide fast, accurate and complete product analysis data, and debug equipment in time for on-site production, so as to meet the production requirements. , quality layer, technical layer, management needs, effectively reduce the occurrence of bad batch products.
  • FIG. 1 is a structural diagram of a production management and control system provided by a preferred embodiment of the present application.
  • FIG. 2 is a flowchart of a production control method provided by a preferred embodiment of the present application.
  • FIG. 3 is a block diagram of a production control device provided by a preferred embodiment of the present application.
  • FIG. 4 is a schematic diagram of a server provided by a preferred embodiment of the present application.
  • FIG. 1 is a schematic diagram of a production management and control system provided by a preferred embodiment of the present application.
  • the production management and control system 100 includes: at least one production machine 1 (a plurality of production machines 1 are shown in the figure), a control terminal 2, and at least one detection device 3 (a plurality of detection devices 3 are shown in the figure) , server 4 and mobile terminal 6 .
  • the detection device 3 corresponds to the production machine 1 one-to-one
  • the control terminal 2 establishes a wired or wireless communication connection with the at least one production machine 1 and the server 4 respectively, and the server 4 also communicates with the at least one production machine 1.
  • a detection device 3 establishes a wired or wireless communication connection, and the mobile terminal 6 establishes a wireless communication connection with the server 4 .
  • the production machines 1 are all connected to the control terminal 2 , and the connection between the production machine 1 and the server 4 is realized through the control terminal 2 .
  • Each detection device 3 is used to detect the products produced by its corresponding production machine 1 , and transmit the detection data to the server 4 .
  • the server 4 analyzes whether the products produced by the corresponding production machine 1 are qualified according to the detection data; when the product produced by any one of the at least one production machine 1 is unqualified, the server 4 will Station 1 is determined to be the target station, and the server 4 sends a hold instruction to the control terminal 2, and at the same time sends a switch notification to the mobile terminal 6, informing the user of the mobile terminal 6 to perform a switch operation on the target station.
  • the control terminal 2 controls the target machine to be in a detention state.
  • the mobile terminal 6 determines whether it needs to send an adjustment request to the server 4 according to the situation.
  • the APP 61 is also an application program installed in the mobile terminal 6.
  • the APP 61 of the mobile terminal 6 sends an instruction to complete the adjustment to the server 4.
  • the server 4 receives the instruction to complete the machine adjustment sent by the mobile terminal 6, the server 4 sends the control terminal 2 an instruction for the target machine to perform product processing, and the control terminal 2 receives all the instructions.
  • the processing instruction is executed, the target machine is driven to produce at least one product.
  • the detection device 3 detects the at least one product produced by the target machine to obtain the detection data of the at least one product, and uses the detection data of the at least one product as the re-measurement data. Send it to server 4.
  • the server 4 judges whether the re-test data is qualified, so as to judge whether the adjustment of the target machine is successful.
  • the server 4 judges that the target machine is successfully adjusted, the server 4 sends a detaining instruction to the control terminal 2, and when the control terminal 2 receives the detaining instruction, it releases the detained state of the target machine, and the server 4 At the same time, it will send a notification to the mobile terminal 6 that the adjustment is successful.
  • the server 4 determines that the user has failed to adjust the target machine, the server 4 will send a notification of the adjustment failure to the mobile terminal 6, so that the user of the mobile terminal 6 can confirm whether the adjustment is needed.
  • the production machine 1 is an automated production device that can automatically produce products.
  • the production machine 1 may be a device for automatically producing mobile phone cases, tablet computer cases, chassis and other products.
  • the production machine 1 includes an alarm device 10 .
  • the alarm device 10 can be used to issue a warning when the product produced by the production machine 1 is unqualified.
  • control terminal 2 may be a computer, and a two-way communication connection is established with all the production machines 1 through the computer.
  • the control terminal 2 controls the production machine 1 to produce products, and the server 6 detects whether the products produced by the production machine 1 are qualified, so that the remote monitoring of the production machine 1 can be realized.
  • the detection data includes dimensional data of the product.
  • the size data of the product includes various size points of the product.
  • the detection device 3 comprises an Equator detection device.
  • the Equator detection device records the detection data in a CSV file, and stores the CSV file.
  • the CSV file records the product code of the product, the model material corresponding to the product, the CNC clamping position, the cell line number, the machine number, and the size of each point of the product value, etc.
  • the server 4 can acquire the detection data of each detection device 3 in real time.
  • the server 4 compares each size point of the product with a preset standard range to determine whether the size of the product is qualified.
  • the server 4 also acquires the appearance data of the product produced by each production machine 1, and the server 4 compares the appearance data of the product with a preset standard range, so as to determine the Whether the appearance of the product is qualified.
  • each of the detection devices 3 further includes a camera.
  • Each of the detection devices 3 can use a camera to photograph the appearance of the product produced by the production machine 1 corresponding to the detection device 3 to obtain an appearance picture of the product. That is, the detection data of the detection device 3 may also include the appearance data of the product.
  • the server 4 may also use an image recognition algorithm to identify whether the appearance of the product is qualified based on the appearance picture of the product.
  • the server 4 determines that the product produced by the any one of the production machines 1 is qualified. When at least one of the size and appearance of the product produced by any one of the production machines 1 is unqualified, the server 4 determines that the product produced by the any one of the production machines 1 is unqualified.
  • the server 4 also records the detection results of the products produced by each production machine 1 .
  • the detection results include, but are not limited to, the product code of the product, the machine type material corresponding to the product, the CNC clamping position, the Cell line number, the machine number, the identification code of the production machine 1, the The size value of each point of the product, whether the size is qualified, whether the appearance is qualified, whether the product is qualified, etc.
  • the production management and control system 100 further includes an electronic signboard 5 connected in communication with the server 4 .
  • the server 4 when the server 4 determines the target machine, the server 4 will issue a corresponding warning on the electronic signboard 5 in a preset manner.
  • the preset manner may refer to a manner of displaying text information, for example, the server 4 may display text on the electronic signboard 5 to prompt the user of the size of the product produced by the target machine Or the appearance is not up to standard.
  • the server 4 sends a detention instruction to the control terminal 2 when the target machine is determined.
  • the control terminal 2 controls the target machine to be in a detention state, so that the target machine is switched from a normal production state to a state in which the product is no longer continuously and automatically produced.
  • the fact that the target machine is in a normal production state means that the target machine can continuously and automatically produce the product.
  • the fact that the target machine is in the detained state means that the target machine cannot continuously and automatically produce the product.
  • control terminal 2 also controls the alarm device 10 of the target machine to issue a warning when receiving the detention instruction, so that on-site personnel know which machine needs to be adjusted.
  • the mobile terminal 6 can retrieve the relevant information of the target machine on the server 4 through the APP 61.
  • the mobile terminal 6 is used for receiving the notification of the adjustment sent by the server 4 .
  • the user of the mobile terminal 6 (such as a production technician) sends to the server 4 through the APP 61 a request for on-site adjustment of the target machine and an instruction to complete the adjustment, and the mobile terminal 6 is used to receive the successful adjustment sent by the server 4. or failure notification.
  • the adjustment notification carries the identification code of the target machine
  • the user of the mobile terminal 6 can log in to the APP 61 through the identification code to learn which target machine needs to be adjusted,
  • the APP 61 can retrieve the error information of the target machine on the server 4 for the user of the mobile terminal 6 to confirm whether it is necessary to adjust the machine on site.
  • the mobile terminal 6 when the user of the mobile terminal 6 is already present, whether the user of the mobile terminal 6 is notified through a short message or through an electronic signboard or an alarm device, after learning the target machine, the mobile terminal 6 The user of 6 can obtain the identification code of the target machine by scanning the two-dimensional code on the target machine, and the user of the mobile terminal 6 can then log on to the APP 61 through the identification code to call the target machine.
  • the error message on the server 4 is for the user of the mobile terminal 6 to confirm whether the on-site adjustment is required.
  • the mobile terminal 6 when the mobile terminal 6 receives the adjustment notification, the mobile terminal 6 logs in to the APP 61 according to the identification code of the target machine, so as to obtain from the server 4 the information produced by the target machine. Product error message.
  • the user of the mobile terminal 6 can determine whether the target machine needs to be debugged in combination with the error information of the product.
  • the user of the mobile terminal 6 can check whether the tool of the target machine is skewed, whether the incoming material is bad, correct errors, detect whether the tool is worn, and detect whether the probe is skewed , Detect whether the tool is broken, the size of the measurement error, whether the material is deformed, the size of the tool setting error, whether the suction is bad, whether the tool is stuck and other aspects.
  • the user of the mobile terminal 6 can determine whether to report to the control terminal 2 according to whether he is on site, the error information of the product, etc. Send a tuning request. If the user of the mobile terminal 6 determines that it is necessary to send a machine adjustment request to the control terminal 2, the mobile terminal 6 sends a request to the control terminal 2 through the APP 61 to adjust the target machine, and the control terminal 2 according to the target machine. The current state feeds back an instruction to the mobile terminal 6 to inform the user of the mobile terminal 6 whether the mobile terminal 6 can adjust the phone at the moment.
  • the server 4 determines whether the user successfully adjusts the target machine or fails to adjust the machine according to the retest data. For example, when it is determined that the appearance of the at least one product is acceptable according to the appearance data of the at least one product and the size of the at least one product is determined to be acceptable according to the size data of the at least one product, the server 4 determines that the user has After the target machine is successfully adjusted, the server 4 will send an instruction to release the detention to the control terminal 2 . When receiving the detain release instruction, the control terminal 2 releases the detained state of the target machine, so that the target machine is switched from the detained state to the normal production state, so that production can be resumed. The server 4 determines that the user If the adjustment of the target machine fails, a notification of the failure of adjustment of the target machine will be sent to the mobile terminal 6, so that the user of the mobile terminal 6 can confirm whether adjustment is necessary.
  • the target machine when the control terminal 2 fails to release the detained state of the target machine, the target machine sends a feedback signal to the control terminal 2, and the control terminal 2 receives the When the signal is fed back, the unlock code is sent to the mobile terminal 6 through the server 4 .
  • the unlock code is used to release the detained state of the target machine.
  • the user of the mobile terminal 6 can use the unlock code to log in to the APP 61 of the mobile terminal 6, and manually release the detained state of the target machine, so that the target machine can resume production.
  • the mobile terminal 6 may also create a scheduling record, and send the scheduling record to the server 4 .
  • the adjustment record includes, but is not limited to, the name and job number of the adjustment personnel, the model of the target machine, the machine number, the identification code, the time when the unqualified product occurred, and the alarm. Information such as the duration, the time to end the detention status, and the duration of the detention.
  • the APP 61 of the mobile terminal creates a machine adjustment record, and sends the machine adjustment record to the server 4.
  • the server 4 also counts the number of times that each dispatcher has dispatched machines for each target machine according to all dispatching records. When the number of times that any adjustment personnel adjusts any target machine reaches a preset value, the server 4 can no longer provide the error information of the products produced by the target machine to the adjustment personnel.
  • the server 4 may further prompt that any one of the dispatching personnel needs to obtain the authorization of the supervisor before adjusting the any one of the target machines again. The any one of the adjusting personnel can adjust the any one of the target machines again after obtaining the authorization of the supervisor.
  • FIG. 2 is a flowchart of a production control method provided by a preferred embodiment of the present application.
  • the production control method specifically includes the following steps. According to different requirements, the order of the steps in the flowchart can be changed, and some steps can be omitted.
  • each detection device 3 in the at least one detection device 3 corresponds to a production machine 1 in the at least one production machine 1;
  • the products produced by the production machine 1 are inspected in real time to obtain inspection data.
  • the detection data includes, but is not limited to, size data and appearance data of the product.
  • Step S2 obtain the detection data of each of the detection devices 3 through the server 4, and analyze whether the product produced by each production machine 1 is based on the detection data corresponding to each production machine 1. qualified.
  • the server 4 determines that the size and appearance of the product produced by any production machine 1 are qualified according to the detection data corresponding to any production machine 1, the server 4 It is determined that the product produced by any one of the production machines 1 is qualified.
  • the server 4 determines that the product produced by any one of the production machines 1 is unqualified.
  • Step S3 when the product produced by any one of the at least one production machine 1 is unqualified, the server 4 determines the any one of the production machines 1 as the target machine.
  • Step S4 when the target machine is determined, the server 4 sends a detention instruction to the control terminal 2, receives the detention instruction through the control terminal 2, and further controls the target machine to be detained. state, so that the target machine is switched from a normal production state to a state in which the product is no longer continuously produced.
  • the server 4 simultaneously sends an adjustment notification to the mobile terminal 6 to notify the user of the mobile terminal 6 to perform an adjustment operation on the target machine.
  • the server 4 when the target machine is determined, the server 4 also issues a corresponding warning on the electronic signboard 5 in a preset manner.
  • the preset manner may refer to the manner of displaying text information, for example, displaying text on the electronic signboard 5 to prompt the user that the size or appearance of the product produced by the target machine is unqualified.
  • control terminal 2 further controls the alarm device 10 of the target machine to issue an alarm.
  • the switch notification carries the identification code of the target station.
  • the mobile terminal 6 receives the adjustment notification, and logs in to the APP 61 according to the identification code of the target machine, and obtains the target machine from the server 4 through the APP 61 Error messages for products produced by the machine.
  • the user of the mobile terminal 6 can determine whether the target machine needs to be debugged in combination with the error information of the product.
  • a machine adjustment request is sent to the control terminal 2 through the APP 61.
  • the control terminal 2 feeds back an instruction to the APP 61 according to the current state of the target machine, so as to inform the user of the mobile terminal 6 whether the machine can be adjusted at the moment.
  • the control terminal 2 determines whether the target machine is in a detained state or in a normal production state according to the identification code of the target machine carried in the machine adjustment request. When the target machine is in the detained state, the control terminal 2 feeds back an instruction to the APP 61 to adjust the machine. When the target machine is in a normal production state, the control terminal 2 feeds back an instruction to the APP 61 and cannot adjust the machine.
  • Step S5 after completing the adjustment of the target machine, send an instruction to complete the adjustment to the server 4 through the APP 61 of the mobile terminal 6.
  • the server 4 receives the instruction for completing the machine adjustment, and sends the control terminal 2 an instruction for the target machine to perform product processing.
  • the processing instruction is received through the control terminal 2, and the target machine is driven to produce at least one product.
  • the at least one product is detected by the detection device 3 corresponding to the target machine, the detection data of the at least one product is acquired, and the detection data of the at least one product is obtained. Test data as retest data.
  • the inspection data of the at least one product includes size data and appearance data of the at least one product.
  • step S6 the server 4 judges whether the re-test data is qualified, so as to judge whether the adjustment of the target machine is successful.
  • the retest data includes size data and appearance data of the at least one product as an example.
  • the server 4 determines that the appearance of the at least one product is acceptable according to the appearance data of the at least one product and that the size of the at least one product is qualified according to the size data of the at least one product. the server 4 determines that the size of the at least one product is acceptable. The server 4 determines that the target machine is successfully adjusted. When it is determined by the server 4 that the appearance of the at least one product is unqualified according to the appearance data of the at least one product and/or the size of the at least one product is determined to be unqualified according to the size data of the at least one product, the The server 4 determines that the target machine has failed to be adjusted.
  • Step S7 when judging that the target machine is successfully adjusted by the server 4, the server 4 sends a detaining instruction to the control terminal 2, receives the detaining instruction through the control terminal 2, and releases the target.
  • the detained state of the machine so that the target machine is switched from the detained state to the normal production state, and the server 4 sends a notification to the mobile terminal 6 that the machine is successfully adjusted.
  • the server 4 sends a notification of the adjustment failure to the mobile terminal 6, so that the user of the mobile terminal 6 can confirm whether the adjustment is needed.
  • the detaining instruction carries the identification code of the target machine.
  • the target machine when the control terminal 2 fails to release the detained state of the target machine, the target machine sends a feedback signal to the control terminal 2, and the control terminal 2 receives the The feedback signal is sent, and the unlock code is sent to the mobile terminal 6 through the server 4 .
  • the unlock code is used to release the detained state of the target machine.
  • the user of the mobile terminal 6 can use the unlock code to log in to the APP 61 of the mobile terminal 6, and manually release the detained state of the target machine, so that the target machine can resume production.
  • a machine adjustment record is also created through the APP 61 of the mobile terminal 6, and the machine adjustment record is sent to the server 4.
  • the adjustment record includes, but is not limited to, the name and job number of the adjustment personnel, the model of the target machine, the machine number, the identification code, the time when the unqualified product occurred, and the alarm. Information such as the duration, the time to end the detention status, and the duration of the detention.
  • the server 4 also counts the number of times that each dispatcher adjusts the machine for each target machine according to all the machine adjustment records. When it is determined by the server 4 that the number of times that any dispatcher adjusts any target machine reaches a preset value, the server 4 no longer provides the error information of the product produced by the target machine to the Flight crew. In one embodiment, the server 4 further prompts that any one of the dispatching personnel needs to obtain the authorization of the supervisor before adjusting the any one of the target machines again. The any one of the adjusting personnel can adjust the any one of the target machines again after obtaining the authorization of the supervisor.
  • FIG. 2 describes the production control method of the present application in detail.
  • the following describes the functional modules of the software device and the architecture of the hardware device for implementing the production control method with reference to FIG. 3 and FIG. 4 .
  • FIG. 3 it is a structural diagram of a production control device provided by a preferred embodiment of the present application.
  • the production control device 30 runs in the server 4 .
  • the production control device 30 may include a plurality of functional modules composed of program code segments.
  • the program codes of each program segment in the production management and control device 30 may be stored in the memory of the server 4 and executed by the at least one processor to realize the production management and control function (see Fig. 3 for details).
  • the production control device 30 can be divided into multiple functional modules according to the functions performed by the production control device 30 .
  • the functional modules may include: an acquisition module 301 and an execution module 302 .
  • a module referred to in this application refers to a series of computer-readable instruction segments that can be executed by at least one processor and can perform fixed functions, and are stored in a memory.
  • the acquisition module 301 is configured to acquire the detection data of each of the detection devices 3, and to analyze whether the products produced by each production machine are qualified according to the detection data corresponding to each production machine.
  • the execution module 302 is configured to determine any one of the production machines as a target machine when the product produced by any one of the at least one production machine is unqualified; and when the target machine is determined When a detention instruction is sent to the control terminal, the control terminal can control the target machine to be in a detention state based on the detention instruction, so that the target machine is switched from a normal production state to no longer continuously producing products status.
  • the executing module 302 is further configured to send a device adjustment notification to the mobile terminal, so as to notify the user of the mobile terminal to perform a device adjustment operation on the target machine.
  • the execution module 302 is further configured to judge whether the adjustment of the target machine is successful; and when the adjustment of the target machine is successful, send a release detaining instruction to the control terminal, so that the control can be based on the release
  • the detaining instruction releases the detained state of the target machine, thereby making the target machine switch from the detained state to the normal production state.
  • FIG. 4 it is a schematic structural diagram of a server 4 according to a preferred embodiment of the present application.
  • the server 4 includes a memory 41 , at least one processor 42 , and at least one communication bus 43 .
  • the structure of the server shown in FIG. 4 does not constitute a limitation of the embodiments of the present application, and may be a bus-type structure or a star-shaped structure, and the server 4 may also include more More or less other hardware or software, or a different arrangement of components.
  • the server 4 includes a terminal capable of automatically performing numerical calculation and/or information processing according to pre-set or stored computer-readable instructions, and its hardware includes but is not limited to microprocessors, special-purpose integrated Circuits, programmable gate arrays, digital processors and embedded devices, etc.
  • server 4 is only an example, and other existing or future servers that can be adapted to the present application should also be included within the protection scope of the present application, and are incorporated herein by reference.
  • the memory 41 is used to store program codes and various data, such as the production control device 30 installed in the server 4 , and realizes high-speed, automatic completion of the program or data access.
  • Described memory 41 comprises read-only memory (Read-Only Memory, ROM), programmable read-only memory (Programmable Read-Only Memory, PROM), erasable programmable read-only memory (Erasable Programmable Read-Only Memory, EPROM) , One-time Programmable Read-Only Memory (OTPROM), Electronically Erasable Programmable Read-Only Memory (EEPROM), Compact Disc Read- Only Memory, CD-ROM) or other optical disk storage, magnetic disk storage, magnetic tape storage, or any other non-volatile readable storage medium that can be used to carry or store data.
  • Read-Only Memory Read-Only Memory
  • PROM programmable read-only memory
  • PROM erasable programmable read-only memory
  • OTPROM One-time Programmable Read-Only Memory
  • EEPROM Electronically
  • the at least one processor 42 may be composed of integrated circuits, for example, may be composed of a single packaged integrated circuit, or may be composed of multiple integrated circuits packaged with the same function or different functions, including one Or a combination of multiple central processing units (Central Processing units, CPUs), microprocessors, digital processing chips, graphics processors, and various control chips.
  • the at least one processor 42 is the control core (Control Unit) of the server 4, and uses various interfaces and lines to connect various components of the entire server 4, and by running or executing programs or modules stored in the memory 41, And call the data stored in the memory 41 to perform various functions of the server 4 and process data, for example, to perform production management and control functions.
  • Control Unit Control Unit
  • the at least one communication bus 43 is configured to enable connection communication between the memory 41 and the at least one processor 42 and the like.
  • the server 4 may also include a power source (such as a battery) for supplying power to various components.
  • the power source may be logically connected to the at least one processor 42 through a power management device, so as to be managed by the power management device Charge, discharge, and power management functions.
  • the power source may also include one or more DC or AC power sources, recharging devices, power failure detection circuits, power converters or inverters, power status indicators, and any other components.
  • the server 4 may also include various sensors, Bluetooth modules, Wi-Fi modules, etc., which will not be repeated here.
  • the above-mentioned integrated units implemented in the form of software function modules can be stored in a non-volatile readable storage medium.
  • the above-mentioned software function modules include several computer-readable instructions for causing a server or processor to execute parts of the methods described in the various embodiments of the present application.
  • the at least one processor 42 can execute the operating device of the server 4 and various installed application programs (such as the production control device 30 ), program codes, etc., for example , the above-mentioned modules.
  • Program codes are stored in the memory 41, and the at least one processor 42 can call the program codes stored in the memory 41 to perform related functions.
  • each module described in FIG. 2 is a program code stored in the memory 41 and executed by the at least one processor 42, so as to realize the function of each module and achieve the purpose of production control.
  • the memory 41 stores a plurality of computer-readable instructions, and the plurality of computer-readable instructions are executed by the at least one processor 42 to achieve the purpose of production control.
  • the at least one processor 42 executes the instructions to achieve the purpose of production control.
  • modules described as separate components may or may not be physically separated, and components shown as modules may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment.
  • each functional module in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically alone, or two or more units may be integrated into one unit.
  • the above-mentioned integrated units can be implemented in the form of hardware, or can be implemented in the form of hardware plus software function modules.

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Abstract

一种生产管控系统及方法，生产管控系统包括：生产机台（1）、控制端（2）、检测设备（3）、服务器（4）和移动终端（6），其中，检测设备（3）用于对生产机台（1）所生产的产品进行检测，获取检测数据，服务器（4）用于根据检测数据分析生产机台（1）生产的产品是否合格，服务器（4）还用于当产品不合格时发送扣留指令到控制端（2），控制端（2）用于接收到扣留指令时控制生产机台（1）处于扣留状态，能够实时监控生产的产品的品质，并当产品不合格时及时进行相关调控，避免批量产品不良。

Description

生产管控系统及方法 技术领域
本申请涉及自动化生产管控技术领域，具体涉及一种生产管控系统及方法。
背景技术
随着自动化生产技术的运用，生产规模逐渐壮大。自动化生产设备已经成为用于各类基础加工与精密加工所不可或缺的重要机械设备。一般而言，工程师需要随时监控生产设备的运行情况，以实时地对生产设备进行相应的管控。当生产设备发生异常时，工程师需要对生产设备进行修复/逐个异常排除等作业。然而，此种方式不仅费时，而且效率低下。现有技术中还没有一种有效的管控方式，使得可以保证生产效率的同时确保产品品质。
发明内容
鉴于以上内容，有必要提出一种生产管控系统及方法，可以在生产过程中自动监控产品品质，并当产品不合格时及时进行相关调控。
本申请的一方面提供一种生产管控系统包括：至少一个生产机台、控制端、至少一个检测设备、服务器，以及移动终端；所述控制端分别与所述至少一个生产机台和所述服务器通讯连接，所述服务器还与所述至少一个检测设备和所述移动终端通讯连接；所述至少一个检测设备中的每个检测设备与所述至少一个生产机台中的一个生产机台对应；所述每个所述检测设备用于对与其对应的所述生产机台所生产的产品进行检测，获得检测数据；所述服务器用于获取每个所述检测设备的所述检测数据，并根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；所述服务器还用于当所述至少一个生产机台中的任意一个生产机台生产的产品不合格时，将该任意一个生产机台确定为目标机台；所述服务器还用于当确定了所述目标机台时，发送扣留指令到所述控制端；所述控制端用于接收所述扣留指令，并进一步控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续生产产品的状态；所述服务器还用于发送调机通知到所述移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；所述服务器还用于判断所述目标机台调机是否成功；所述服务器还用于当所述目标机台调机成功时，发送解除扣留指令给所述控制端；及所述控制端还用于接收所述解除扣留指令，并解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状 态。
优选地，所述移动终端安装有APP，所述移动终端还用于对所述目标机台完成了调机后，通过所述APP发送完成调机的指令到所述服务器；所述服务器还用于接收所述完成调机的指令，并向所述控制端发送目标机台进行产品加工的指令；所述控制端还用于接收所述加工指令，并驱动所述目标机台生产至少一个产品；在所述目标机台生产完至少一个产品后，与所述目标机台对应的所述检测设备还用于对该至少一个产品进行检测，获取该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据；及所述服务器还用于根据所述复测数据判断所述目标机台调机是否成功。
优选地，所述服务器还用于当所述目标机台调机成功时，发送调机成功通知给所述移动终端；及所述服务器还用于当所述目标机台调机失败时，向所述移动终端发送调机失败的通知，以便所述移动终端用户确认是否还需调机。
优选地，所述的生产管控系统包括电子看板，所述至少一个生产机台包括报警装置，所述服务器还用于当确定了所述目标机台时，按照预设的方式在所述电子看板上发出相应的警示；及所述控制端还用于当确定了所述目标机台时，控制所述目标机台的报警装置发出警示。
优选地，所述移动终端安装有APP，所述移动终端还用于接收所述调机通知，并根据所述调机通知所携带的所述目标机台的识别码登录到所述APP上，通过所述APP从所述服务器获取所述目标机台所生产的产品的出错信息。
优选地，所述移动终端还用于当确定需对所述目标机台进行调试时，通过所述APP向所述控制端发送调机请求；及所述控制端还用于根据所述目标机台当前所处的状态反馈指令给所述APP，以告知所述移动终端的用户是否能在当下进行调机。
优选地，当所述控制端没有成功解除所述目标机台的扣留状态时，所述目标机台用于发送反馈信号到所述控制端；及所述控制端还用于接收所述反馈信号，并将解锁码通过服务器发送给所述移动终端，该解锁码用于解除所述目标机台的扣留状态。
优选地，所述检测数据包括产品的尺寸数据和外观数据，所述根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格包括：当根据与任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的产品的尺寸以及外观合格时，确定该任意一个生产机台生产的所述产品合格；及当根据与该任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的所述产品的尺寸以及外观中至少一者不合格时，确定该任意一个生产机台生产的产品不合格。
优选地，所述移动终端还用于创建调机记录，并将所述调机记录发送给所述服务器，所述服务器还用于根据所有调机记录统计每个调机人员为每个目标机台调机的次数；及所述服 务器还用于当任意一个调机人员对任意一个目标机台调机的次数达到预设值时，提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。
本申请一方面提供一种生产管控系统包括：多个生产机台、控制端、多个检测设备、服务器和移动终端；所述检测设备与所述生产机台一一对应，并实时检测对应生产机台的产品以获得检测数据；所述控制端一端与所述多个生产机台通讯连接，所述控制端另一端和所述服务器通讯连接，所述服务器与所述多个检测设备通讯连接；所述服务器用于获取每个所述检测设备的所述检测数据；所述服务器与所述移动终端通讯连接；所述服务器根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；所述服务器用于当任意一个生产机台生产的产品不合格时，将该任意一个生产机台确定为目标机台；所述服务器用于当确定了所述目标机台时，发送扣留指令到所述控制端；所述控制端用于接收所述扣留指令，并进一步控制所述目标机台处于扣留状态；所述服务器还用于发送调机通知到所述移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；所述服务器还用于判断所述目标机台调机是否成功；当所述目标机台调机成功时，所述服务器发送解除扣留指令给所述控制端；所述控制端用于接收所述解除扣留指令，并解除所述目标机台的扣留状态。
本申请另一方面提供一种生产管控方法,所述生产管控方法包括：将至少一个检测设备中的每个检测设备与至少一个生产机台中的一个生产机台对应；通过每个所述检测设备对与其对应的所述生产机台所生产的产品进行实时检测，获得检测数据；通过服务器获取每个所述检测设备的所述检测数据，并根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；当所述至少一个生产机台中的任意一个生产机台生产的产品不合格时，通过所述服务器将该任意一个生产机台确定为目标机台；当确定了所述目标机台时，通过所述服务器发送扣留指令到控制端，通过所述控制端接收所述扣留指令，并进一步控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续生产产品的状态；通过所述服务器发送调机通知到移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；通过所述服务器判断所述目标机台调机是否成功；当所述目标机台调机成功时，通过所述服务器发送解除扣留指令给所述控制端，通过所述控制端接收所述解除扣留指令，并解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状态。
优选地，该方法还包括：对所述目标机台完成了调机后，通过所述移动终端的APP发送完成调机的指令到所述服务器；通过所述服务器接收所述完成调机的指令，并向所述控制端发送目标机台进行产品加工的指令；通过所述控制端接收所述加工指令，并驱动所述目标机台生产至少一个产品；在所述目标机台生产完至少一个产品后，通过与所述 目标机台对应的所述检测设备对该至少一个产品进行检测，获取该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据；及通过所述服务器根据所述复测数据判断所述目标机台调机是否成功。
优选地，方法还包括：当所述目标机台调机成功时，通过所述服务器发送调机成功通知给所述移动终端；及当所述目标机台调机失败时，通过所述服务器向所述移动终端发送调机失败的通知，以便所述移动终端用户确认是否还需调机。
优选地，该方法还包括：当确定了所述目标机台时，还通过所述服务器按照预设的方式在电子看板上发出相应的警示；及通过所述控制端控制所述目标机台的报警装置发出警示。
优选地，该方法还包括：通过所述移动终端接收所述调机通知，并根据所述调机通知所携带的所述目标机台的识别码登录到所述移动终端的APP上，通过所述APP从所述服务器获取所述目标机台所生产的产品的出错信息。
优选地，该方法还包括：当确定需对所述目标机台进行调试时，通过所述APP向所述控制端发送调机请求；及通过该控制端根据所述目标机台当前所处的状态反馈指令给所述APP，以告知所述移动终端的用户是否能在当下进行调机。
优选地，该方法还包括：当通过所述控制端没有成功解除所述目标机台的扣留状态时，通过所述目标机台发送反馈信号到所述控制端；及通过所述控制端接收所述反馈信号，并将解锁码通过服务器发送给所述移动终端，其中，该解锁码用于解除所述目标机台的扣留状态。
优选地，所述检测数据包括产品的尺寸数据和外观数据，所述根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格包括：当根据与任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的产品的尺寸以及外观合格时，通过所述服务器确定该任意一个生产机台生产的所述产品合格；及当根据与该任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的所述产品的尺寸以及外观中至少一者不合格时，通过所述服务器确定该任意一个生产机台生产的产品不合格。
优选地，该方法还包括：通过所述移动终端创建调机记录，并将所述调机记录发送给所述服务器。
优选地，该方法还包括：通过所述服务器根据所有调机记录统计每个调机人员为每个目标机台调机的次数；及当通过所述服务器确定任意一个调机人员对任意一个目标机台调机的次数达到预设值时，通过所述服务器提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。
本申请实施例中所述的生产管控系统及方法，可以实时监测生产机台所生产的产品的品质，防范运营风险，提供快速、准确、完整的产品分析数据、现场生产及时调试设备，满足 生产层、品质层、技术层、管理层的需要，有效减少批量产品不良的情况发生。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。
图1是本申请较佳实施例提供的生产管控系统的架构图。
图2是本申请较佳实施例提供的生产管控方法的流程图。
图3是本申请较佳实施例提供的生产管控装置的模块图。
图4是本申请较佳实施例提供的服务器的示意图。
如下具体实施方式将结合上述附图进一步说明本申请。
具体实施方式
为了能够更清楚地理解本申请的上述目的、特征和优点，下面结合附图和具体实施例对本申请进行详细描述。需要说明的是，在不冲突的情况下，本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本申请，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
除非另有定义，本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本申请。
图1是本申请较佳实施例提供的生产管控系统的示意图。本实施例中，生产管控系统100包括：至少一个生产机台1(图中示意了多个生产机台1)、控制端2、至少一个检测设备3(图中示意了多个检测设备3)、服务器4及移动终端6。检测设备3与生产机台1一对一地对应，所述控制端2分别与所述至少一个生产机台1和所述服务器4建立有线或者无线通讯连接，所述服务器4还与所述至少一个检测设备3建立有线或者无线通讯连接，移动终端6与服务器4建立无线通讯连接。生产机台1均连接至控制端2，通过控制端2实现生产机台1与服务器4的连接。每个检测设备3用于检测与其对应的生产机台1所生产的产品，并将检测数据传送给服务器4。服务器4根据检测数据分析对应生产机台1所生产的产品是否合格；当所述至少一个生产机台1中的任意一个生产机台 1生产的产品不合格时，服务器4将该任意一个生产机台1确定为目标机台，服务器4发送扣留指令到所述控制端2，同时发送调机通知到移动终端6，通知所述移动终端6的用户对所述目标机台执行调机操作。所述控制端2在接收到所述扣留指令时，控制所述目标机台处于扣留状态。所述移动终端6根据情况确定是否需向服务器4发送调机请求。若移动终端6的用户确定需向服务器4发送调机请求时，移动终端6的用户通过APP 61发送对所述目标机台进行现场调机的请求给服务器4。所述APP 61也即是安装在所述移动终端6中的应用程序。
所述移动终端6的用户对所述目标机台完成了调机后，利用所述移动终端6的APP 61发送完成调机的指令到所述服务器4。所述服务器4在接收到所述移动终端6发送的完成调机的指令后，所述服务器4向所述控制端2发送目标机台进行产品加工的指令，所述控制端2在接收到所述加工指令时，驱动所述目标机台生产至少一个产品。在目标机台生产完至少一个产品后，检测设备3对所述目标机台生产的该至少一个产品进行检测获得该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据并将其发送给服务器4。服务器4判断复测数据是否合格，以判断目标机台调机是否成功。当服务器4判断目标机台调机成功时，服务器4发送解除扣留指令给所述控制端2，所述控制端2接收到所述解除扣留指令时，解除所述目标机台的扣留状态，服务器4同时会发送调机成功通知给移动终端6。当服务器4判断用户对所述目标机台调机失败时，服务器4会向移动终端6发送调机失败的通知，以便移动终端6的用户确认是否还需调机。
在一个实施例中，所述生产机台1为自动化生产设备，可以自动生产产品。该生产机台1可以是自动化生产手机壳、平板电脑壳体、机箱等产品的设备。在一个实施例中，所述生产机台1包括报警装置10。所述报警装置10可以用于当所述生产机台1所生产的产品不合格时，发出警示。
在一个实施例中，所述控制端2可以为电脑，通过该电脑与所有生产机台1建立双向通讯连接。本发明通过所述控制端2管控所述生产机台1进行产品生产，以及通过所述服务器6对生产机台1所生产的产品是否合格进行检测，可以实现对生产机台1的远程监控。
在一个实施例中，所述检测数据包括所述产品的尺寸数据。在一个实施例中，所述产品的尺寸数据包括所述产品的各个尺寸点位。在一个实施例中，所述检测设备3包括Equator检测设备。在一个实施例中，所述Equator检测设备以CSV文件记录所述检测数据，并将所述CSV文件进行存储。在一个实施例中，所述CSV文件记录了所述产品的产品码、所述产品所对应的机种料件、CNC夹位、Cell线号、机台号、所述产品的各点位尺寸值等信息。
在一个实施例中，所述服务器4可以实时获取每个检测设备3的检测数据。
在一个实施例中，所述服务器4将所述产品的各个尺寸点位与预设的标准范围进行比较 确定所述产品的尺寸是否合格。
在一个实施例中，所述服务器4还获取每个生产机台1所生产的产品的外观数据，所述服务器4将所述产品的外观数据与预设的标准范围进行比较，从而确定所述产品的外观是否合格。
在其他实施例中，每个所述检测设备3还包括摄像头。每个所述检测设备3可以利用摄像头对与该检测设备3对应的生产机台1所生产的产品的外观进行拍摄，获取所述产品的外观图片。即所述检测设备3的检测数据还可以包括所述产品的外观数据。所述服务器4还可以利用图像识别算法基于所述产品的外观图片识别所述产品的外观是否合格。
在一个实施例中，当任意一个生产机台1生产的产品的尺寸以及外观合格时，所述服务器4确定该任意一个生产机台1生产的所述产品合格。当任意一个生产机台1生产的所述产品的尺寸以及外观中至少一者不合格时，所述服务器4确定该任意一个生产机台1生产的产品不合格。
在一个实施例中，所述服务器4还记录每个生产机台1生产的产品的检测结果。所述检测结果包括，但不限于，所述产品的产品码、所述产品所对应的机种料件、CNC夹位、Cell线号、机台号、生产机台1的识别码、所述产品的各点位尺寸值、尺寸是否合格、外观是否合格、所述产品是否合格等。
在一个实施例中，生产管控系统100还包括与所述服务器4通讯连接的电子看板5。
在一个实施例中，当所述服务器4确定了目标机台时，所述服务器4将按照预设的方式在所述电子看板5上发出相应的警示。
在一个实施例中，所述预设的方式可以是指显示文本信息的方式，例如，所述服务器4可以在所述电子看板5上显示文字以提示用户所述目标机台生产的产品的尺寸或者外观不合格。
在一个实施例中，所述服务器4在确定了所述目标机台时，发送扣留指令到所述控制端2。所述控制端2于接收到所述扣留指令时控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续自动生产所述产品的状态。
所述目标机台处于正常生产状态是指该目标机台可以持续自动生产所述产品。而所述目标机台处于扣留状态是指该目标机台不能持续自动生产所述产品。
在一个实施例中，所述控制端2还于接收到所述扣留指令时，控制所述目标机台的报警装置10发出警示,以备现场人员知悉哪个机台需要进行调机。
在一个实施例中，移动终端6通过APP 61可以调取服务器4上的目标机台的相关信息。移动终端6用于接收服务器4发出的调机通知。移动终端6的用户(例如生产技术员)通过APP 61向服务器4发送对所述目标机台进行现场调机的请求及发送完成调机的 指令，移动终端6用于接收服务器4发出的调机成功或失败的通知。
在一个实施例中，所述调机通知携带了所述目标机台的识别码，移动终端6的用户可以通过该识别码登录到APP 61上，以获悉哪个为需要调机的目标机台,同时该APP 61可调取该目标机台在服务器4上的出错信息，供移动终端6的用户确认是否需要到现场调机。在其他实施例中，当移动终端6的用户已在现场时，所述移动终端6的用户无论是通过短信通知或者通过电子看板、报警装置的情况下，获知目标机台后，所述移动终端6的用户可通过扫描所述目标机台上的二维码来获得该目标机台的识别码，移动终端6的用户进而可以通过该识别码登录到APP 61上，以调取该目标机台在服务器4上的出错信息，供移动终端6的用户确认是否需要现场调机。
在一个实施例中，所述移动终端6于接收到所述调机通知时，根据所述目标机台的识别码登录到APP 61上，以从所述服务器4获取所述目标机台所生产的产品的出错信息。由此，所述移动终端6的用户可以结合所述产品的出错信息来确定是否需要对所述目标机台进行调试。如果移动终端6的用户在调机现场，所述移动终端6的用户可以查看所述目标机台的刀具是否偏摆、来料是否不良、补正误差、检测刀具是否磨损、检测探针是否偏摆、检测刀具是否存在断刀的情况、测量误差的大小、物料是否变形、对刀误差的大小、吸气是否不良、刀具是否卡屑及其他方面。
在一个实施例中，当所述移动终端6接收到所述调机通知时，所述移动终端6的用户可以根据自己是否在现场、所述产品的出错信息等情况确定是否需向控制端2发送调机请求。若移动终端6的用户确定需向控制端2发送调机请求时，移动终端6通过APP 61发送请求给控制端2，对所述目标机台进行调机，控制端2根据所述目标机台当前所处的状态反馈指令给移动终端6，以告知移动终端6的用户是否能在当下进行调机。
在一个实施例中，所述服务器4根据所述复测数据确定用户对所述目标机台调机成功还是调机失败。例如，当根据所述至少一个产品的外观数据确定所述至少一个产品的外观合格且根据所述至少一个产品的尺寸数据确定所述至少一个产品的尺寸合格时，所述服务器4确定用户对所述目标机台调机成功，而后，服务器4会发送解除扣留指令给所述控制端2。所述控制端2在接收到所述解除扣留指令时，解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状态，由此可以恢复生产。当根据所述至少一个产品的外观数据确定所述至少一个产品的外观不合格及/或根据所述至少一个产品的尺寸数据确定所述至少一个产品的尺寸不合格时，所述服务器4确定用户对所述目标机台调机失败，会发送给移动终端6调机失败的通知，以便移动终端6的用户确认是否还需调机。
在一个实施例中，当所述控制端2没有成功解除所述目标机台的扣留状态时，所述目 标机台发送反馈信号到所述控制端2，所述控制端2于接收到所述反馈信号时，将解锁码通过服务器4发送给所述移动终端6。该解锁码用于解除所述目标机台的扣留状态。所述移动终端6的用户可以利用所述解锁码登录移动终端6的APP 61，手动解除所述目标机台的扣留状态，从而使得所述目标机台可以恢复生产。
在一个实施例中，所述移动终端6还可以创建调机记录，并将所述调机记录发送给所述服务器4。
在一个实施例中，所述调机记录包括，但不限于，调机人员的姓名和工号、所述目标机台的机种、机台号、识别码、出现不合格产品的时间、报警时长、结束扣留状态的时间、扣留时长等信息。
在一个实施例中，所述移动终端的APP 61创建调机记录,并将所述调机记录发送给所述服务器4。所述服务器4还根据所有调机记录统计每个调机人员为每个目标机台调机的次数。当任意一个调机人员对任意一个目标机台调机的次数达到预设值时，所述服务器4可以不再将所述目标机台所生产的产品的出错信息提供给所述调机人员，所述服务器4还可以进一步提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。该任意一个调机人员可以于获取到主管授权后再次对所述任意一个目标机台调机。
图2是本申请较佳实施例提供的生产管控方法的流程图。
如图1所示，所述生产管控方法具体包括以下步骤，根据不同的需求，该流程图中步骤的顺序可以改变，某些步骤可以省略。
步骤S1，将所述至少一个检测设备3中的每个检测设备3与所述至少一个生产机台1中的一个生产机台1对应；通过每个所述检测设备3对与其对应的所述生产机台1所生产的产品进行实时检测，获得检测数据。
在一个实施例中，所述检测数据包括，但不限于，产品的尺寸数据和外观数据。
步骤S2，通过所述服务器4获取每个所述检测设备3的所述检测数据，并根据与每个生产机台1所对应的所述检测数据分析每个生产机台1所生产的产品是否合格。
在一个实施例中，当通过所述服务器4根据与任意一个生产机台1所对应的所述检测数据确定该任意一个生产机台1生产的产品的尺寸以及外观合格时，通过所述服务器4确定该任意一个生产机台1生产的所述产品合格。当通过所述服务器4根据与该任意一个生产机台1所对应的所述检测数据确定该任意一个生产机台1生产的所述产品的尺寸以及外观中至少一者不合格时，通过所述服务器4确定该任意一个生产机台1生产的产品不合格。
步骤S3，当所述至少一个生产机台中的任意一个生产机台1生产的产品不合格时，通过所述服务器4将该任意一个生产机台1确定为目标机台。
步骤S4，当确定了所述目标机台时，通过所述服务器4发送扣留指令到所述控制端2， 通过所述控制端2接收所述扣留指令，并进一步控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续生产产品的状态。通过所述服务器4同时发送调机通知到所述移动终端6，通知所述移动终端6的用户对所述目标机台执行调机操作。
在一个实施例中，当确定了所述目标机台时，还通过所述服务器4按照预设的方式在所述电子看板5上发出相应的警示。
在一个实施例中，所述预设的方式可以是指显示文本信息的方式，例如，在所述电子看板5上显示文字以提示用户所述目标机台生产的产品的尺寸或者外观不合格。
在一个实施例中，还通过所述控制端2进一步控制所述目标机台的报警装置10发出警示。
在一个实施例中，所述调机通知携带了所述目标机台的识别码。在一个实施例中，通过所述移动终端6接收所述调机通知，并根据所述目标机台的识别码登录到APP 61上，通过所述APP 61从所述服务器4获取所述目标机台所生产的产品的出错信息。由此，所述移动终端6的用户可以结合所述产品的出错信息来确定是否需要对所述目标机台进行调试。
在一个实施例中，当所述移动终端6的用户确定需对所述目标机台进行调试时，通过所述APP 61向控制端2发送调机请求。通过该控制端2根据所述目标机台当前所处的状态反馈指令给所述APP 61，以告知移动终端6的用户是否能在当下进行调机。
在一个实施例中，通过所述控制端2根据所述调机请求所携带的所述目标机台的识别码确定该目标机台是处于扣留状态还是处于正常生产状态。当所述目标机台处于扣留状态时，通过所述控制端2反馈指令给所述APP 61可以进行调机。当所述目标机台处于正常生产状态时，通过所述控制端2反馈指令给所述APP 61不可以进行调机。
步骤S5,对所述目标机台完成了调机后，通过所述移动终端6的APP 61发送完成调机的指令到所述服务器4。通过所述服务器4接收所述完成调机的指令，并向所述控制端2发送目标机台进行产品加工的指令。通过所述控制端2接收所述加工指令，并驱动所述目标机台生产至少一个产品。在所述目标机台生产完至少一个产品后，通过与所述目标机台对应的所述检测设备3对该至少一个产品进行检测，获取该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据。
在一个实施例中，该至少一个产品的检测数据包括该至少一个产品的尺寸数据和外观数据。
步骤S6，通过服务器4判断复测数据是否合格，以判断所述目标机台调机是否成功。
本实施例以所述复测数据包括所述至少一个产品的尺寸数据和外观数据为例。
在一个实施例中，当通过服务器4根据所述至少一个产品的外观数据确定所述至少一个产品的外观合格且根据所述至少一个产品的尺寸数据确定所述至少一个产品的尺寸 合格时，通过所述服务器4确定所述目标机台调机成功。当通过服务器4根据所述至少一个产品的外观数据确定所述至少一个产品的外观不合格及/或根据所述至少一个产品的尺寸数据确定所述至少一个产品的尺寸不合格时，通过所述服务器4确定所述目标机台调机失败。
步骤S7，当通过服务器4判断所述目标机台调机成功时，通过服务器4发送解除扣留指令给所述控制端2，通过所述控制端2接收所述解除扣留指令，并解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状态,通过服务器4发送调机成功通知给移动终端6。当通过服务器4判断用户对所述目标机台调机失败时，通过服务器4向移动终端6发送调机失败的通知，以便移动终端6用户确认是否还需调机。
在一个实施例中，所述解除扣留指令携带了所述目标机台的识别码。
在一个实施例中，当通过所述控制端2没有成功解除所述目标机台的扣留状态时，通过所述目标机台发送反馈信号到所述控制端2，通过所述控制端2接收所述反馈信号，并将解锁码通过服务器4发送给所述移动终端6。该解锁码用于解除所述目标机台的扣留状态。所述移动终端6的用户可以利用所述解锁码登录移动终端6的APP 61，手动解除所述目标机台的扣留状态，从而使得所述目标机台可以恢复生产。
在一个实施例中，还通过所述移动终端6的APP 61创建调机记录，并将所述调机记录发送给所述服务器4。
在一个实施例中，所述调机记录包括，但不限于，调机人员的姓名和工号、所述目标机台的机种、机台号、识别码、出现不合格产品的时间、报警时长、结束扣留状态的时间、扣留时长等信息。
在一个实施例中，还通过所述服务器4根据所有调机记录统计每个调机人员为每个目标机台调机的次数。当通过所述服务器4确定任意一个调机人员对任意一个目标机台调机的次数达到预设值时，所述服务器4不再将所述目标机台所生产的产品的出错信息提供给所述调机人员。在一个实施例中，还通过所述服务器4进一步提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。该任意一个调机人员可以于获取到主管授权后再次对所述任意一个目标机台调机。
上述图2详细介绍了本申请的生产管控方法，下面结合图3和图4，对实现所述生产管控方法的软件装置的功能模块以及硬件装置的架构进行介绍。
应该了解，所述实施例仅为说明之用，在专利申请范围上并不受此结构的限制。
参阅图3所示，是本申请较佳实施例提供的生产管控装置的结构图。
在一些实施例中，所述生产管控装置30运行于服务器4中。所述生产管控装置30可以 包括多个由程序代码段所组成的功能模块。所述生产管控装置30中的各个程序段的程序代码可以存储于服务器4的存储器中，并由所述至少一个处理器所执行，以实现(详见图3描述)生产管控功能。
本实施例中，所述生产管控装置30根据其所执行的功能，可以被划分为多个功能模块。所述功能模块可以包括：获取模块301、执行模块302。本申请所称的模块是指一种能够被至少一个处理器所执行并且能够完成固定功能的一系列计算机可读指令段，其存储在存储器中。
本实施例中，获取模块301用于获取每个所述检测设备3的所述检测数据，并根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格。所述执行模块302用于当所述至少一个生产机台中的任意一个生产机台生产的产品不合格时，将该任意一个生产机台确定为目标机台；以及当确定了所述目标机台时，发送扣留指令到所述控制端，使得所述控制端可以基于所述扣留指令控制所述目标机台处于扣留状态，进而使得所述目标机台从正常生产状态切换到不再持续生产产品的状态。所述执行模块302还用于发送调机通知到所述移动终端，通知所述移动终端的用户对所述目标机台执行调机操作。所述执行模块302还用于判断所述目标机台调机是否成功；及当所述目标机台调机成功时，发送解除扣留指令给所述控制端，使得所述控制可以基于所述解除扣留指令，解除所述目标机台的扣留状态，进而使得所述目标机台从所述扣留状态切换到正常生产状态。
参阅图4所示，为本申请较佳实施例提供的服务器4的结构示意图。在本申请较佳实施例中，所述服务器4包括存储器41、至少一个处理器42、至少一条通信总线43。本领域技术人员应该了解，图4示出的服务器的结构并不构成本申请实施例的限定，既可以是总线型结构，也可以是星形结构，所述服务器4还可以包括比图示更多或更少的其他硬件或者软件，或者不同的部件布置。
在一些实施例中，所述服务器4包括一种能够按照事先设定或存储的计算机可读指令，自动进行数值计算和/或信息处理的终端，其硬件包括但不限于微处理器、专用集成电路、可编程门阵列、数字处理器及嵌入式设备等。
需要说明的是，所述服务器4仅为举例，其他现有的或今后可能出现的服务器如可适应于本申请，也应包含在本申请的保护范围以内，并以引用方式包含于此。
在一些实施例中，所述存储器41用于存储程序代码和各种数据，例如安装在所述服务器4中的生产管控装置30，并在服务器4的运行过程中实现高速、自动地完成程序或数据的存取。所述存储器41包括只读存储器(Read-Only Memory，ROM)、可编程只读存储器(Programmable Read-Only Memory，PROM)、可擦除可编程只读存储器(Erasable Programmable Read-Only Memory，EPROM)、一次可编程只读存储器(One-time Programmable  Read-Only Memory，OTPROM)、电子擦除式可复写只读存储器(Electrically-Erasable Programmable Read-Only Memory，EEPROM)、只读光盘(Compact Disc Read-Only Memory，CD-ROM)或其他光盘存储器、磁盘存储器、磁带存储器、或者任何其他能够用于携带或存储数据的非易失性可读的存储介质。
在一些实施例中，所述至少一个处理器42可以由集成电路组成，例如可以由单个封装的集成电路所组成，也可以是由多个相同功能或不同功能封装的集成电路所组成，包括一个或者多个中央处理器(Central Processing unit，CPU)、微处理器、数字处理芯片、图形处理器及各种控制芯片的组合等。所述至少一个处理器42是所述服务器4的控制核心(Control Unit)，利用各种接口和线路连接整个服务器4的各个部件，通过运行或执行存储在所述存储器41内的程序或者模块，以及调用存储在所述存储器41内的数据，以执行服务器4的各种功能和处理数据，例如执行生产管控的功能。
在一些实施例中，所述至少一条通信总线43被设置为实现所述存储器41以及所述至少一个处理器42等之间的连接通信。
尽管未示出，所述服务器4还可以包括给各个部件供电的电源(比如电池)，优选地，电源可以通过电源管理装置与所述至少一个处理器42逻辑相连，从而通过电源管理装置实现管理充电、放电、以及功耗管理等功能。电源还可以包括一个或一个以上的直流或交流电源、再充电装置、电源故障检测电路、电源转换器或者逆变器、电源状态指示器等任意组件。所述服务器4还可以包括多种传感器、蓝牙模块、Wi-Fi模块等，在此不再赘述。
应该了解，所述实施例仅为说明之用，在专利申请范围上并不受此结构的限制。
上述以软件功能模块的形式实现的集成的单元，可以存储在一个非易失性可读取存储介质中。上述软件功能模块包括若干计算机可读指令用以使得一个服务器或处理器(processor)执行本申请各个实施例所述方法的部分。
在进一步的实施例中，结合图2，所述至少一个处理器42可执行所述服务器4的操作装置以及安装的各类应用程序(如所述的生产管控装置30)、程序代码等，例如，上述的各个模块。
所述存储器41中存储有程序代码，且所述至少一个处理器42可调用所述存储器41中存储的程序代码以执行相关的功能。例如，图2中所述的各个模块是存储在所述存储器41中的程序代码，并由所述至少一个处理器42所执行，从而实现所述各个模块的功能以达到生产管控的目的。
在本申请的一个实施例中，所述存储器41存储多个计算机可读指令，所述多个计算机可读指令被所述至少一个处理器42所执行以实现生产管控的目的。具体地，所述至少一个处理器42对上述计算机可读指令的具体实现方法可参考图1对应实施例中相关步骤的描述，在此 不赘述。
在本申请所提供的几个实施例中，应该理解到，所揭露的装置，服务器和方法，可以通过其它的方式实现。例如，以上所描述的装置实施例仅仅是示意性的，例如，所述模块的划分，仅仅为一种逻辑功能划分，实际实现时可以有另外的划分方式。
所述作为分离部件说明的模块可以是或者也可以不是物理上分开的，作为模块显示的部件可以是或者也可以不是物理单元，即可以位于一个地方，或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。
另外，在本申请各个实施例中的各功能模块可以集成在一个处理单元中，也可以是各个单元单独物理存在，也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现，也可以采用硬件加软件功能模块的形式实现。
对于本领域技术人员而言，显然本申请不限于上述示范性实施例的细节，而且在不背离本申请的精神或基本特征的情况下，能够以其他的具体形式实现本申请。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本申请的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。此外，显然“包括”一词不排除其他单元或，单数不排除复数。装置权利要求中陈述的多个单元或装置也可以由一个单元或装置通过软件或者硬件来实现。第一，第二等词语用来表示名称，而并不表示任何特定的顺序。
最后应说明的是，以上实施例仅用以说明本申请的技术方案而非限制，尽管参照较佳实施例对本申请进行了详细说明，本领域的普通技术人员应当理解，可以对本申请的技术方案进行修改或等同替换，而不脱离本申请技术方案的精神和范围。

Claims (20)

  1. 一种生产管控系统，其特征在于，所述生产管控系统包括：至少一个生产机台、控制端、至少一个检测设备、服务器，以及移动终端；所述控制端分别与所述至少一个生产机台和所述服务器通讯连接，所述服务器还与所述至少一个检测设备和所述移动终端通讯连接；所述至少一个检测设备中的每个检测设备与所述至少一个生产机台中的一个生产机台对应；
    所述每个所述检测设备用于对与其对应的所述生产机台所生产的产品进行检测，获得检测数据；
    所述服务器用于获取每个所述检测设备的所述检测数据，并根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；
    所述服务器还用于当所述至少一个生产机台中的任意一个生产机台生产的产品不合格时，将该任意一个生产机台确定为目标机台；
    所述服务器还用于当确定了所述目标机台时，发送扣留指令到所述控制端；
    所述控制端用于接收所述扣留指令，并进一步控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续生产产品的状态；
    所述服务器还用于发送调机通知到所述移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；
    所述服务器还用于判断所述目标机台调机是否成功；
    所述服务器还用于当所述目标机台调机成功时，发送解除扣留指令给所述控制端；及
    所述控制端还用于接收所述解除扣留指令，并解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状态。
  2. 如权利要求1所述的生产管控系统，其特征在于：所述移动终端安装有APP，所述移动终端还用于对所述目标机台完成了调机后，通过所述APP发送完成调机的指令到所述服务器；
    所述服务器还用于接收所述完成调机的指令，并向所述控制端发送目标机台进行产品加工的指令；
    所述控制端还用于接收所述加工指令，并驱动所述目标机台生产至少一个产品；
    在所述目标机台生产完至少一个产品后，与所述目标机台对应的所述检测设备还用于对该至少一个产品进行检测，获取该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据；及
    所述服务器还用于根据所述复测数据判断所述目标机台调机是否成功。
  3. 如权利要求2所述的生产管控系统，其特征在于：
    所述服务器还用于当所述目标机台调机成功时，发送调机成功通知给所述移动终端；及
    所述服务器还用于当所述目标机台调机失败时，向所述移动终端发送调机失败的通知，以便所述移动终端用户确认是否还需调机。
  4. 如权利要求1所述的生产管控系统，其特征在于：所述的生产管控系统包括电子看板，所述至少一个生产机台包括报警装置，所述服务器还用于当确定了所述目标机台时，按照预设的方式在所述电子看板上发出相应的警示；及
    所述控制端还用于当确定了所述目标机台时，控制所述目标机台的报警装置发出警示。
  5. 如权利要求1所述的生产管控系统，其特征在于：所述移动终端安装有APP，所述移动终端还用于接收所述调机通知，并根据所述调机通知所携带的所述目标机台的识别码登录到所述APP上，通过所述APP从所述服务器获取所述目标机台所生产的产品的出错信息。
  6. 如权利要求5所述的生产管控系统，其特征在于：
    所述移动终端还用于当确定需对所述目标机台进行调试时，通过所述APP向所述控制端发送调机请求；及
    所述控制端还用于根据所述目标机台当前所处的状态反馈指令给所述APP，以告知所述移动终端的用户是否能在当下进行调机。
  7. 如权利要求1所述的生产管控系统，其特征在于：
    当所述控制端没有成功解除所述目标机台的扣留状态时，所述目标机台用于发送反馈信号到所述控制端；及
    所述控制端还用于接收所述反馈信号，并将解锁码通过服务器发送给所述移动终端，该解锁码用于解除所述目标机台的扣留状态。
  8. 如权利要求1所述的生产管控系统，其特征在于，所述检测数据包括产品的尺寸数据和外观数据，所述根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格包括：
    当根据与任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的产品的尺寸以及外观合格时，确定该任意一个生产机台生产的所述产品合格；及
    当根据与该任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的所述产品的尺寸以及外观中至少一者不合格时，确定该任意一个生产机台生产的产品不合格。
  9. 如权利要求1所述的生产管控系统，其特征在于：
    所述移动终端还用于创建调机记录，并将所述调机记录发送给所述服务器,所述服务器 还用于根据所有调机记录统计每个调机人员为每个目标机台调机的次数；及
    所述服务器还用于当任意一个调机人员对任意一个目标机台调机的次数达到预设值时，提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。
  10. 一种生产管控系统，其特征在于，所述生产管控系统包括：多个生产机台、控制端、多个检测设备、服务器和移动终端；所述检测设备与所述生产机台一一对应，并实时检测对应生产机台的产品以获得检测数据；所述控制端一端与所述多个生产机台通讯连接，所述控制端另一端和所述服务器通讯连接，所述服务器与所述多个检测设备通讯连接；所述服务器用于获取每个所述检测设备的所述检测数据；所述服务器与所述移动终端通讯连接；
    所述服务器根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；所述服务器用于当任意一个生产机台生产的产品不合格时，将该任意一个生产机台确定为目标机台；
    所述服务器用于当确定了所述目标机台时，发送扣留指令到所述控制端；所述控制端用于接收所述扣留指令，并进一步控制所述目标机台处于扣留状态；
    所述服务器还用于发送调机通知到所述移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；
    所述服务器还用于判断所述目标机台调机是否成功；当所述目标机台调机成功时，所述服务器发送解除扣留指令给所述控制端；所述控制端用于接收所述解除扣留指令，并解除所述目标机台的扣留状态。
  11. 一种生产管控方法，其特征在于，该方法包括：
    将至少一个检测设备中的每个检测设备与至少一个生产机台中的一个生产机台对应；通过每个所述检测设备对与其对应的所述生产机台所生产的产品进行实时检测，获得检测数据；
    通过服务器获取每个所述检测设备的所述检测数据，并根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格；
    当所述至少一个生产机台中的任意一个生产机台生产的产品不合格时，通过所述服务器将该任意一个生产机台确定为目标机台；
    当确定了所述目标机台时，通过所述服务器发送扣留指令到控制端，通过所述控制端接收所述扣留指令，并进一步控制所述目标机台处于扣留状态，使得所述目标机台从正常生产状态切换到不再持续生产产品的状态；通过所述服务器发送调机通知到移动终端，通知所述移动终端的用户对所述目标机台执行调机操作；
    通过所述服务器判断所述目标机台调机是否成功；
    当所述目标机台调机成功时，通过所述服务器发送解除扣留指令给所述控制端，通 过所述控制端接收所述解除扣留指令，并解除所述目标机台的扣留状态，使得所述目标机台从所述扣留状态切换到正常生产状态。
  12. 如权利要求11所述的生产管控方法，其特征在于，该方法还包括：
    对所述目标机台完成了调机后，通过所述移动终端的APP发送完成调机的指令到所述服务器；
    通过所述服务器接收所述完成调机的指令，并向所述控制端发送目标机台进行产品加工的指令；
    通过所述控制端接收所述加工指令，并驱动所述目标机台生产至少一个产品；
    在所述目标机台生产完至少一个产品后，通过与所述目标机台对应的所述检测设备对该至少一个产品进行检测，获取该至少一个产品的检测数据，将该至少一个产品的检测数据作为复测数据；及
    通过所述服务器根据所述复测数据判断所述目标机台调机是否成功。
  13. 如权利要求12所述的生产管控方法，其特征在于，该方法还包括：
    当所述目标机台调机成功时，通过所述服务器发送调机成功通知给所述移动终端；及
    当所述目标机台调机失败时，通过所述服务器向所述移动终端发送调机失败的通知，以便所述移动终端用户确认是否还需调机。
  14. 如权利要求11所述的生产管控方法，其特征在于，该方法还包括：
    当确定了所述目标机台时，还通过所述服务器按照预设的方式在电子看板上发出相应的警示；及通过所述控制端控制所述目标机台的报警装置发出警示。
  15. 如权利要求11所述的生产管控方法，其特征在于，该方法还包括：
    通过所述移动终端接收所述调机通知，并根据所述调机通知所携带的所述目标机台的识别码登录到所述移动终端的APP上，通过所述APP从所述服务器获取所述目标机台所生产的产品的出错信息。
  16. 如权利要求15所述的生产管控方法，其特征在于，该方法还包括：
    当确定需对所述目标机台进行调试时，通过所述APP向所述控制端发送调机请求；及
    通过该控制端根据所述目标机台当前所处的状态反馈指令给所述APP，以告知所述移动终端的用户是否能在当下进行调机。
  17. 如权利要求11所述的生产管控方法，其特征在于，该方法还包括：
    当通过所述控制端没有成功解除所述目标机台的扣留状态时，通过所述目标机台发送反馈信号到所述控制端；及
    通过所述控制端接收所述反馈信号，并将解锁码通过服务器发送给所述移动终端，该解锁码用于解除所述目标机台的扣留状态。
  18. 如权利要求11所述的生产管控方法，其特征在于，所述检测数据包括产品的尺寸数据和外观数据，所述根据与每个生产机台所对应的所述检测数据分析每个生产机台所生产的产品是否合格包括：
    当根据与任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的产品的尺寸以及外观合格时，通过所述服务器确定该任意一个生产机台生产的所述产品合格；及
    当根据与该任意一个生产机台所对应的所述检测数据确定该任意一个生产机台生产的所述产品的尺寸以及外观中至少一者不合格时，通过所述服务器确定该任意一个生产机台生产的产品不合格。
  19. 如权利要求11至18中任意一项所述的生产管控方法，其特征在于，该方法还包括：
    通过所述移动终端创建调机记录，并将所述调机记录发送给所述服务器。
  20. 如权利要求19所述的生产管控方法，其特征在于，该方法还包括：
    通过所述服务器根据所有调机记录统计每个调机人员为每个目标机台调机的次数；及
    当通过所述服务器确定任意一个调机人员对任意一个目标机台调机的次数达到预设值时，通过所述服务器提示该任意一个调机人员需获得主管授权才可再次对该任意一个目标机台调机。
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