WO2022055298A1 - Hole enlargement auger device and hole enlargement pile constructing method using same - Google Patents

Hole enlargement auger device and hole enlargement pile constructing method using same Download PDF

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Publication number
WO2022055298A1
WO2022055298A1 PCT/KR2021/012343 KR2021012343W WO2022055298A1 WO 2022055298 A1 WO2022055298 A1 WO 2022055298A1 KR 2021012343 W KR2021012343 W KR 2021012343W WO 2022055298 A1 WO2022055298 A1 WO 2022055298A1
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WIPO (PCT)
Prior art keywords
auger
wing
drilling
hole
ogre
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PCT/KR2021/012343
Other languages
French (fr)
Korean (ko)
Inventor
정순용
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이지지오텍
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Publication of WO2022055298A1 publication Critical patent/WO2022055298A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/56Screw piles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • E02D5/46Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/52Piles composed of separable parts, e.g. telescopic tubes ; Piles composed of segments
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/52Piles composed of separable parts, e.g. telescopic tubes ; Piles composed of segments
    • E02D5/523Piles composed of separable parts, e.g. telescopic tubes ; Piles composed of segments composed of segments
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2200/00Geometrical or physical properties
    • E02D2200/16Shapes
    • E02D2200/1671Shapes helical or spiral
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0038Production methods using an auger, i.e. continuous flight type
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/20Miscellaneous comprising details of connection between elements

Definitions

  • the present invention relates to an excavation auger device and a method for constructing an excavation pile using the same, and more particularly, it can be drilled by increasing the diameter of the lower end of the drilling hole in hard ground such as weathered soil and weathered rock, and can be drilled downward without separate mechanical manipulation and malfunction It relates to an expansion auger device capable of expanding the auger wing by moving and drilling, and recovering by folding the auger wing only by moving upward, and a method for constructing an expansion pile using the same.
  • the pile construction method being constructed in Korea can be divided into three types: the hole drilling method, the buried method, and the on-site casting method.
  • the punching method is a method that has been traditionally used as a direct punching method in which the pile is directly hit. This method has recently been used very limitedly due to pollution such as noise and vibration generated during driving of piles.
  • the heavy excavation method is a method of inserting an excavation rod with an excavation bit and a spiral for plastering into the hollow part of the base pile, and immersing the base pile while excavating the ground using the excavation bit protruding from the tip of the base pile am.
  • FIG. 1 is a view showing a conventional general pile construction apparatus.
  • a related prior art Korean Patent Laid-Open Publication No. 10-2011-0103787, inserts an excavation rod into a hollow part of the main pile, and excavates the excavation bit installed at the tip of the excavation rod while protruding from the tip of the main pile immersing the main pile until it reaches the support layer of the ground while excavating the ground by rotating the rod forward; forming a preliminary bulb by rotating the excavation rod forward to excavate the support layer with the excavation bit; protruding an enlarged bit (or auger bit) to the outside of the excavation rod, and continuously rotating the excavation rod forward to expand and excavate some or all of the preliminary bulb with the enlarged bit to form an enlarged bulb; and injecting the bulb expansion solution into the preliminary bulbs and the expanded bulbs formed in the support layer, and inserting the main stakes into the expanded bulbs.
  • the drill bit or the drill auger is applied.
  • the conventional digging bit or digging auger is provided with an expansion structure on the side of the excavation rod, and is configured to be expanded by the operation of a mechanical device provided separately for forward/reverse rotation or expansion.
  • the conventional expansion auger must be provided with a separate complex mechanical device or hydraulic device to expand or fold the expansion auger, so that the hollow part through which air normally passes is utilized as a space for the operation of the mechanical device or hydraulic device, or a complex additional configuration
  • the present invention for solving the above-mentioned problems of the prior art can be drilled by expanding the diameter of the lower end of the drilling hole even with a conventional drilling method that rotates while pressing without a separate mechanical operation or malfunction in hard ground such as weathered soil and weathered rock.
  • the purpose of this is to provide an expansion auger device and a method for construction of an expansion pile using the same, which can be recovered by folding the auger wing only by moving the auger wing and expanding it by downward movement without separate mechanical manipulation and malfunction. .
  • the drilling hole is detachably coupled to the excavation rod to form the drilling hole in the lowermost part of the drilling hole.
  • a connection portion formed at the upper end to be connected to the lower end of the excavation rod, an auger wing receiving portion formed on the front surface of the lower end to receive the following auger wing, a hinge pin receiving hole for preventing the detachment of the hinge pin, and an auger housing comprising a through hole formed as a movement passage for air and injection material therein, and an outer diameter of which is less than or equal to the inner diameter of the drilling hole;
  • An auger wing coupling portion fitted to the auger wing receiving portion of the auger housing, a hinge pin through hole through which a hinge pin for preventing separation from the auger housing passes, and an auger wing protrusion protruding out of the outer diameter of the auger housing a pair of ogre
  • the present invention has the effect of being able to carry out the folding of the auger wing for the expansion and recovery of the auger wing for the drilling operation without a separate mechanical configuration.
  • the auger wing even if the auger wing is not completely folded by its own weight when recovering the auger wing, it can be folded naturally by being caught at the bottom of the drilling hole when lifting the excavation rod (the excavation rod with the screw attached), thereby eliminating the malfunction in the recovery stage. It has the effect of improving workability as the driver does not need to pay attention to the depth to which the ogre wing needs to be unfolded and folded.
  • the present invention has the effect of securing functionality and manufacturability by enabling the unfolding and folding of the auger wing while having a simple structure.
  • the present invention has the effect of increasing the digging ratio because the auger wing is provided by utilizing the entire space of the lower surface of the excavation rod, not the relatively narrow side, so that it can be unfolded and folded.
  • the present invention does not require a separate complicated mechanical device for unfolding the auger wing, so that the air passage of the excavation rod can be fully used.
  • the present invention has the effect of securing applicability because it can be easily replaced and mounted on the lower end of the excavation rod only the excavation auger device without a separate equipment modification to perform the unfolding and folding function.
  • FIG. 1 is a view showing a conventional general pile construction apparatus.
  • Figure 2 is a view showing the expansion hole construction state of the expansion auger device and the expansion auger device according to the present invention.
  • Figure 3 is a view showing a state in which the slime blocking means is provided on the excavation rod to which the screw constituting the excavation auger device according to the present invention is attached.
  • Figure 4 is an exploded perspective view showing the expansion auger assembly constituting the expansion auger device according to the present invention.
  • Figure 5 is a side view showing the expansion auger assembly constituting the expansion auger device according to the present invention, a view showing a part cut off.
  • Figure 6 is a view showing a coupling example of a pair of auger wings constituting the expansion auger assembly of the expansion auger device according to the present invention.
  • FIG. 7 is a view showing another type of auger tip applied to the auger wing constituting the expansion auger assembly of the expansion auger device according to the present invention.
  • FIG. 8 is a side view showing another embodiment of the expansion auger assembly constituting the expansion auger device according to the present invention, and is a view showing a part cut away.
  • FIG. 9 is a view schematically showing the construction process of the drilling pile using the drilling auger device according to the present invention.
  • Figure 10 shows an embodiment of the spacing means for spacing a certain distance between the bottom of the drilling part and the bottom of the pile in the drilling pile according to the present invention.
  • an auger housing comprising a receiving portion, a hinge pin receiving hole for preventing separation of the hinge pin, and a through hole formed as a passage for air and injection material therein, the outer diameter of which is less than or equal to the inner diameter of the perforated hole;
  • An auger wing coupling portion fitted to the auger wing receiving portion of the auger housing, a hinge pin through hole through which a hinge pin for preventing separation from the auger housing passes, and an auger wing protrusion protruding out of the outer diameter of the auger housing a pair of ogre wings comprising; a hinge pin passing through the hinge pin through hole and coupled to the hinge pin receiving hole to prevent separation of the auger wing and the auger housing; and a plurality of
  • the second ogre wing receiving portion is formed with a side wall portion facing a portion of the side of each of the first ogre wing coupling portions, so that both side surfaces of each of the first ogre wing coupling portions are the second It is made to be supported in the auger wing receiving part, so that when a steel pipe casing is installed in the ground or bedrock to prevent the collapse of the hole wall and the drilling of the hole in the ground, the hinge pin is centered Expansion auger device, characterized in that the auger wing protrusion extends outside the outer diameter of the drilling hole as the pair of auger wings are unfolded by rotating to, and the ground is drilled with an outer diameter wider than the outer diameter of the drilled hole to form a drilling hole provided
  • the pair of auger wings are provided to be spread out in opposite directions, and a single hinge pin passing through all of the hinge pin through holes may be configured to prevent separation of the auger wing and the auger housing. there is.
  • the ogre wing coupling portion a first ogre wing coupling bottom surface in contact with the bottom surface of the second auger wing accommodating part which is flat, and a second ogre wing coupling part bottom surface in contact with the bottom surface of the second auger wing accommodating part by rotating a certain angle 2 is formed to have a bottom surface of the ogre wing coupling part, and a curved surface is formed between the first ogre wing coupling part bottom surface and the second auger wing coupling part bottom surface, and the first auger wing coupling part bottom surface and the second auger around the hinge pin.
  • the wing coupling part bottom surface may be made to limit the rotation of the auger wing within a range in contact with the bottom surface of the second auger wing receiving part.
  • the ground is drilled to form a drilling hole, and a concrete pile is inserted and fixed by forming an drilling hole at the lowermost end of the drilling hole, the ground is drilled to a certain diameter to a predetermined depth
  • a first step of forming a perforated hole up to A second step of forming a drilling hole by additionally drilling to a predetermined depth with a diameter larger than the diameter of the drilling hole at the lower end of the drilling hole using the drilling auger device according to the above aspect; a third step of removing the slime under the drilling hole; a fourth step of injecting an injection material into the drilling hole;
  • a fifth step of inserting a pre-fabricated concrete pile into the drilling hole is provided.
  • a step 1-1 of installing a steel pipe casing to prevent collapse of the hollow wall at the same time as the drilling of the drilling hole; may further include.
  • the second step is, after the completion of the first step, after the drilling hole is formed, a general auger without a drilling function at the bottom of the excavation rod is replaced with the drilling auger device, or a general hammer Step 2-2 of replacing the bit with the drilling auger device; may further include.
  • a sixth step of hitting the top of the pile in the downward direction a plurality of times after the completion of the fifth step may further include.
  • the fifth step can be performed after providing a spacer means for spacing a predetermined distance between the bottom of the drilling hole and the bottom of the pile at the bottom of the concrete pile.
  • FIGS. 2 to 6 are views showing the expansion hole construction state of the expansion auger device and the expansion auger device according to the present invention
  • Figure 3 is a slime blocking means provided on the excavation rod to which the screw constituting the expansion auger device according to the present invention is attached
  • FIG. 4 is an exploded perspective view showing the expansion auger assembly constituting the expansion auger device according to the present invention
  • Figure 5 is a side view showing the expansion auger assembly constituting the expansion auger device according to the present invention
  • FIG. 6 is a view showing an example of coupling of a pair of auger wings constituting the expansion auger assembly of the expansion auger device according to the present invention.
  • the drilling auger device forms a drilling hole (H1) in the ground, and in the drilling auger device for forming a drilling hole (H2) in the lowermost part of the drilling hole, a normal screw (11) includes an excavation rod 10 to which is attached, and an excavation auger assembly (A) coupled to the lower end of the excavation rod.
  • a rotational force can be applied by a motor, and a mechanical device for performing a general drilling operation capable of moving the excavation rod 10 up and down is connected (refer to FIG. 1).
  • the drilling auger device forms a drilling hole (H1) in the ground or rock, and forms a drilling hole (H2) in the lowermost part of the drilling hole (H1).
  • a passage for transmitting air is formed therein, and a spiral continuous screw 11 is provided on the outside thereof,
  • An excavation rod 10 provided with a screw 11 for transferring the pulverized soil from the lower part to the upper part;
  • the upper part is coupled to the lower end of the excavation rod 10, the through hole 140, which is a movement passage of air and injection material, is formed therein, and a pair of auger wings provided to be expandable and foldable by their own weight are provided in the lower part It is configured to include a diaphragm auger assembly (A).
  • the excavation rod 10 provided with the screw 11 allows upward movement of the ground or rock mass (slime) generated by crushing the ground or rock by the pair of auger wings 200, and One or more slime blocking means 12 are provided on the screw 11 to block movement in the direction.
  • the slime blocking means 12 may be formed of a curved pipe member having a lower end (one end) communicating with the screw 11 and an upper end (the other end) opening laterally.
  • a solid arrow indicates an upward movement direction of the slime
  • a dotted line arrow indicates a downward movement direction of the slime.
  • the solid arrow is the upward movement direction of the slime when high-pressure air is injected through the through hole 140 provided in the expansion auger assembly (A) of the present invention
  • the dotted arrow is the inside of the drilling hole after the high-pressure air injection is finished. This is the downward movement direction due to the gravity of the slime remaining in it.
  • the injection material 420 is injected through the through hole 140. Contamination due to slime at the bottom of the hole can be minimized.
  • the expansion auger assembly (A) is provided with a connection part 110, the upper portion of which is detachably coupled to the lower end of the excavation rod 10 to which the screw 11 is attached, and the passage of air and injection material therein.
  • a through hole 140 is formed, and a pair of auger wings 200 that are provided to be expandable and foldable by their own weight are provided in the lower bottom portion and are configured.
  • the expansion auger assembly (A) is largely auger housing 100; a pair of ogre wings (200); and a hinge pin 300 .
  • connection part 110 detachably coupled to the lower end of the excavation rod 10 to which the screw 11 is attached is formed on the upper side, and a pair on the front surface of the lower end
  • the auger wing receiving part 120 for accommodating the auger wing 200 is provided, and a hinge pin receiving hole 130 for preventing the detachment of the hinge pin 300 is formed, and the passage of air and injection material is formed therein.
  • the through hole 140 is formed, the outer diameter is less than the inner diameter of the perforated hole auger housing 100;
  • the auger wing coupling part 210 fitted to the auger wing receiving part 120 of the auger housing 100, and a hinge formed in the auger wing coupling part 210 to prevent separation from the auger housing 100
  • the excavation rod 10 is extendable along its length, and its lower end is usually a hexagonal female shape, and its upper end is a hexagonal male shape. .
  • the connection part 110 of the drilling auger assembly (A) of the present invention is formed in a male shape of a hexagonal form, and a pin is inserted into the side to fix it. It is preferable to provide a pin coupling hole (111a, 111b) that can be.
  • the shape or standard of the connection part can be changed to transmit the rotational force and the up-down force in response to the bottom of the excavation rod 10 .
  • Such a drilling auger assembly (A) when the auger wing 200 is unfolded when it touches the lower part of the drilling hole, the auger wing protrusion 230 is extended to the outside of the drilling hole outer diameter, the drilled hole (H1) (refer to FIG. 2) ), the ground is drilled with an outer diameter wider than the outer diameter to form an expansion hole H2 (see FIG. 2 ). Therefore, it is possible to drill the hole in the same way as a general drilling without a separate device or operation for unfolding the auger wing 200 and turning it in one direction while pressing.
  • the auger wing receiving part 120 of the auger housing 100 is the bottom surface (opposite side of the punching direction) of the auger wing protrusion 230 by applying the rotational force and downward pressing force in the state where each of the auger wing 200 is unfolded.
  • the first auger wing accommodating part 121 formed in a groove shape so as to be transmitted to the surface), and the first ogre wing accommodating part 121 to increase resistance to rotational force in a state in which each of the auger wing 200 is unfolded.
  • the first auger wing accommodating part 121 and the second auger wing accommodating part 122 receive a bottom surface portion (a portion opposite to the piercing direction) of the ogre wing 200 .
  • the second auger wing receiving part 122 is formed in the form of a groove in the central part of the auger housing 100, a pair of auger wing 200 overlapping a part in the coupling direction of the hinge pin 300, respectively. is formed to receive the auger wing coupling part 210 of the common, and the first auger wing receiving part 121 is respectively formed at a position in the diagonal direction from the second auger wing receiving part 122 to receive a pair of augers
  • Each of the wings 200 is formed to receive a bottom side portion of the ogre wing protrusion 230 .
  • the first auger wing receiving part 121 accommodates the second auger wing coupling part 212 of the auger wing coupling part 210 of the auger wing 200
  • the second auger wing receiving part 122 accommodates the first ogre wing coupling part 211 of the ogre wing coupling part 210 of the ogre wing 200 .
  • the second auger wing receiving part 122 and the auger wing coupling part The first auger wing coupling portion 211 of 210 is formed to have different widths on both sides with respect to the central axis of the hinge pin 300 to transmit rotational force.
  • each of the wings 200 has a structure capable of resisting rotational force independently of each other.
  • the first auger wing coupling part is not completely accommodated in the first auger wing receiving part, so the resistance to the rotation of the auger wing 200 is weak.
  • rotational force can be transmitted even in the stage in which the auger wing 200 is not fully unfolded.
  • the pair of auger wings 200 are spread out in opposite directions, and a single hinge pin 300 passing through all of the hinge pin through-holes 200 prevents separation from the auger housing 100 .
  • the auger wing 200 is formed in the auger wing coupling part 210 fitted to the auger wing receiving part 120 of the auger housing 100, and the auger wing coupling part 210, and the auger
  • the hinge pin through hole 220 through which the hinge pin 300 for preventing separation from the housing 100 passes, and the auger wing coupling part 210 are integrally protruded outside the outer diameter of the auger housing 100 . It is formed with an ogre wing protrusion 230 that is extended to be pushed out.
  • the first ogre wing coupling part 211 of the ogre wing coupling part 210 is a first ogre wing coupling part bottom surface 211a in contact with the bottom surface of the second ogre wing receiving part 122 that is a single plane (straight line). and the second auger wing coupling part bottom surface 211b in contact with the bottom surface of the second auger wing receiving part 122 by rotating at a predetermined angle, and the first ogre wing coupling part bottom surface 211a and the second auger wing coupling part Between the bottom surfaces 211b is formed as a curved surface.
  • the first auger wing coupling part 211 of the ogre wing coupling part 210 has a first ogre wing coupling bottom surface 211a and a second auger wing coupling bottom surface 211b with the hinge pin 300 as the center. 2
  • the rotation of the auger wing 200 is limited within the range in contact with the bottom surface of the ogre wing receiving part 122 .
  • the bottom surface of the first ogre wing coupling part 211, the first ogre wing coupling part bottom surface 211a in contact with the bottom surface of the second ogre wing receiving part 122, and the first ogre wing coupling part bottom surface ( It includes a second ogre wing coupling bottom surface 211b formed continuously with the first ogre wing coupling bottom surface 211a while forming an angular difference by a predetermined angle with respect to 211a).
  • the auger wing coupling part 210 is an auger facing the ogre wing coupling part outer surface 211c formed continuously with the first auger wing coupling part bottom surface 211a, and the auger wing coupling part outer surface 211c.
  • a wing coupling portion inner surface (211d) is formed.
  • the first auger wing coupling part bottom surface 211a and the second auger wing coupling part bottom surface 211b form an angular difference, and the ogre wing coupling part outer surface 211c and the auger wing coupling part inner surface 211d are parallel to each other.
  • the angular difference in the state is because the auger wing 200 is rotated by the angular difference. That is, as the auger wing 200 rotates, the bit coupling part 120 accommodated in the inner space of the bit housing body 200 of the auger wing 200 rotates smoothly within the second auger wing receiving part 122 .
  • a curved surface was formed by removing unnecessary parts to make it possible.
  • the angular difference between the first auger wing coupling part bottom surface 211a and the second auger wing coupling part bottom surface 211b, the ogre wing coupling part outer surface 211c and the auger wing coupling part inner surface 211d are parallel to each other.
  • the angle difference generated in is preferably the same as the angle at which the auger wing 200 is to be rotated.
  • the auger wing 200 also serves to support the rotated state.
  • the auger tip 240 for perforating the ground is provided on the uncoupled exposed surface of the auger wing 200 (ie, the surface on the side facing the bottom of the drilling hole).
  • the auger tip 240 is a component for directly scraping the ground, and is made of a material having excellent resistance to abrasion, and the size and spacing thereof may be formed in various ways according to the characteristics of the ground.
  • FIG. 7 is a view showing another type of auger tip applied to the auger wing constituting the expansion auger assembly of the expansion auger device according to the present invention, and a solid carbide button 250 is provided on the exposed surface of the auger wing 200 This makes it possible to drill hard ground.
  • the auger wing receiving part 210 of the auger housing 100 and the wing auger 200 communicates with the through hole 140 in the center of the auger housing 100, and a communication passage 261 through which air or injection material passes; 262) may be formed.
  • the communication passages 261 and 262 include a first communication passage 261 formed in the auger wing 200 to communicate with the through hole 140 of the auger housing 100 , and the auger housing 100 . ) is formed as a second communication passage 262 formed on the sidewall of the ogre wing receiving portion 120 .
  • FIG. 8 is a side view showing another embodiment of the expansion auger assembly constituting the expansion auger device according to the present invention, and is a view showing a part cut away.
  • the expansion auger assembly (A) constituting the expansion auger device according to the present invention as shown in FIG. 8, a pair of auger wings 200 are rotated to the auger housing 100 through each hinge pin 310 It may be configured as possible, and other configurations are the same as those described above, so a detailed description thereof will be omitted.
  • Expansion auger device configured as described above, without a separate mechanical configuration for expanding the auger wing 200, the auger wing 300 is expanded with the same operation (turning in one direction while pressing) as in general drilling. It can be perforated, and the auger wing 200 can be automatically folded and recovered by contact with gravity or the lower part of the perforation hole narrower than the perforation hole while moving upward without the need for a separate mechanical operation even during recovery.
  • FIG 9 to 10 are views schematically showing the construction process of the diaphragm pile using the diaphragm auger device according to the present invention.
  • Figure 9 (a) is a cross-sectional view to form a drilling hole by mounting a general auger without a drilling function at the bottom of the excavation rod 10
  • Figure 9 (b) is a drilling auger device of the present invention after removing the general auger This is the stage where the ogre wing is not unfolded in the installed state.
  • Figure 9 (c) is a state in which the auger wing 200 of the expansion auger device is unfolded to form an expansion hole
  • Figure 9 (d) is an injection material 420 after the completion of the expansion hole drilling and the expansion auger device is removed.
  • look. 9 (e) shows a state in which the construction of the expansion pile is completed by inserting the pile 400 into the expansion hole. As such, through the process of FIG. 9, the expansion pile can be constructed using the expansion auger device of the present invention.
  • Expansion pile construction method using a drilling auger device in the drilling hole in the ground, and in the drilling pile construction method for inserting a pile of concrete material manufactured in advance at the factory into the drilling hole, in FIG.
  • a first step of drilling the ground to a predetermined diameter to form a drilling hole to a predetermined depth a second step of further drilling the lower end of the drilling hole to a predetermined depth with a diameter larger than the diameter of the drilling hole using the above-described drilling auger device to form a drilling hole;
  • Expansion pile construction method using the excavation auger device of the present invention after the completion of the first step, before the second step, or at the same time as the first step, the first to install a steel pipe casing to prevent the collapse of the wall at the same time as the drilling of the drilling hole -1 step; may further include.
  • the present invention can apply the SDA method (separated donut auger), a construction method in which the drilling hole is drilled with a general auger, and at the same time, the steel pipe casing provided with a ring bit at the tip is rotated in the opposite direction. That is, if necessary, the first step and the first step 1-1 may be performed simultaneously.
  • Execution of the second step is, after the completion of the first step and before the start of the second step, after the formation of the drilling hole, the general auger without the drilling function at the bottom of the excavation rod is replaced with the drilling auger assembly (A), or the general hammer bit is replaced with the above This can be done by replacing the bore auger assembly (A).
  • the execution of the second step is, after the completion of the first step, the excavation rod and the general auger (general hammer bit) used when forming the drilling hole, the excavation rod and the drilling auger assembly (A) having a slime blocking means including It can be implemented by replacing it with an diaphragm auger device.
  • the general auger general hammer bit
  • the perforation hole and the slime generated when the drilling hole is drilled is discharged to the upper part using a screw and compressed air provided in the excavation rod at the same time as the drilling.
  • the slime remaining on the bottom of the drilling hole can be discharged by spraying air immediately after the drilling of the drilling hole is finished.
  • the slime blocking means described above allows the upward movement of the slime when the air is sprayed from the diaphragm auger device, and when the air injection is stopped, the downward movement due to free fall is blocked. .
  • the fifth step may be made after providing a spacer means for spacing a predetermined distance between the lower end of the drilling hole and the lower end of the pile at the lower end of the concrete pile.
  • the separation means 410 may be composed of a coupling plate 411 and a support 412 having the upper end supporting the pile 400, and a bracket 413 firmly connecting them, as shown in FIG. there is.
  • a separate lower support plate 414 may also be provided at the lower end of the support 412 .
  • the spacing means and the lower end of the pile 400 may be coupled by welding or bolting.
  • the load at the bottom of the pile is evenly distributed over the entire bottom area of the lower part of the drilling hole, and the injection material (cement milk or mortar) etc.) to harden.
  • frictional force enhancing means formed of irregularities and/or protrusions may be further formed on the outer peripheral surface of the lower end of the pile to more evenly transmit the load of the pile to the ground through the injection material.
  • the present invention may further include; after the fifth step, a sixth step of hitting the top of the pile in the downward direction several times.
  • the pile 400 can use a concrete pile produced in a normal factory, and if necessary, a steel pipe pile and a composite pile combining steel pipe and concrete can also be applied in the same way.
  • the expansion of the auger wing for the expansion drilling work and the folding of the auger wing for recovery can be performed without a separate mechanical configuration, Even if the winger wing is not completely folded due to its own weight when recovering the winger, it can be folded naturally by being caught at the bottom of the drilling hole when lifting the excavation rod, thereby eliminating malfunctions in the recovery stage. There is an advantage in that workability can be improved because there is no need to concentrate.
  • the present invention does not require a separate complicated mechanical device for expanding the auger wing, so the air passage inside the excavation rod can be fully used, and only the excavation auger device is an excavation rod without a separate equipment modification to perform the unfolding and folding function It has the advantage of securing applicability because it can be easily replaced and installed at the bottom of the .
  • the present invention is used for drilling by expanding the diameter of the lower end of the drilling hole in the hard ground.

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Abstract

The present invention relates to a hole enlargement auger device and a hole enlargement pile constructing method using same, by which a boring hole can be drilled into the ground while the diameter of the lower end of the hole is enlarged, and without a separate mechanical manipulation or erroneous operation, an auger wing can be unfolded by downward movement to enlarge and drill a hole, or can be folded and retrieved only by upward movement.

Description

확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법Expansion auger device and method of construction of excavation pile using the same
본 발명은 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법에 관한 것으로, 더욱 상세하게는 풍화토 및 풍화암과 같은 단단한 지반에서 천공홀 하단부의 직경을 넓혀서 천공할 수 있으며, 별도의 기계적인 조작과 오작동 없이 하향 이동으로 오거윙이 펼쳐져서 확공 천공하고, 상향 이동만으로 오거윙을 접어서 회수할 수 있는 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법에 관한 것이다.The present invention relates to an excavation auger device and a method for constructing an excavation pile using the same, and more particularly, it can be drilled by increasing the diameter of the lower end of the drilling hole in hard ground such as weathered soil and weathered rock, and can be drilled downward without separate mechanical manipulation and malfunction It relates to an expansion auger device capable of expanding the auger wing by moving and drilling, and recovering by folding the auger wing only by moving upward, and a method for constructing an expansion pile using the same.
국내에 시공되고 있는 말뚝공법은 항타공법, 매입공법 및 현장타설공법 등 크게 세가지 형식으로 나눌 수 있다.The pile construction method being constructed in Korea can be divided into three types: the hole drilling method, the buried method, and the on-site casting method.
이 중에서 항타공법은 말뚝을 직접 타격하는 직타공법으로 전통적으로 이용되어 온 공법이다. 이 공법은 최근에 말뚝의 항타 시 발생하는 소음 및 진동 등의 공해로 인하여 매우 제한적으로 사용되고 있다.Among them, the punching method is a method that has been traditionally used as a direct punching method in which the pile is directly hit. This method has recently been used very limitedly due to pollution such as noise and vibration generated during driving of piles.
항타공법의 시공 시 발생하는 소음 및 진동의 문제를 해결하기 위하여 최근에는 매입공법이 많이 사용되는데, 이 매입공법으로는 선굴(先掘, Pre Boring)공법 및 중굴(中掘, Inside Boring)공법 등이 있다. 여기에서, 중굴공법이란 기제 말뚝의 중공부에 굴착비트 및 배토용 나선(spiral)이 형성된 굴착로드를 삽입하고, 기제말뚝선단으로부터 돌출된 굴착비트를 이용하여 지반을 굴착하면서 기제말뚝을 침설시키는 공법이다.In order to solve the problems of noise and vibration during the construction of the drilling method, the buried method is recently used a lot. There is this. Here, the heavy excavation method is a method of inserting an excavation rod with an excavation bit and a spiral for plastering into the hollow part of the base pile, and immersing the base pile while excavating the ground using the excavation bit protruding from the tip of the base pile am.
도 1은 종래 일반적인 말뚝 시공 장치를 나타내는 도면이다.1 is a view showing a conventional general pile construction apparatus.
관련 종래 기술인 대한민국 공개특허 공개번호 제10-2011-0103787호는, 본말뚝의 중공부에 굴착로드를 삽입하고, 상기 굴착로드의 선단에 설치된 굴착비트를 상기 본말뚝의 선단으로부터 돌출시킨 채로 상기 굴착로드를 정회전시켜 지반을 굴착하면서 상기 본말뚝을 지반의 지지층에 도달할 때까지 침설하는 단계; 상기 굴착로드를 정회전시켜 상기 굴착비트로 상기 지지층을 굴착하여 예비구근을 형성하는 단계; 상기 굴착로드의 외측으로 확대비트(또는 오거비트)를 돌출시키고, 상기 굴착로드를 계속해서 정회전시켜 상기 확대비트로 상기 예비구근의 일부 또는 전부를 확대 굴착하여 확대구근을 형성하는 단계; 및 상기 지지층에 형성된 예비구근 및 확대구근에 구근확대액을 주입하고 상기 본말뚝을 상기 확대구근의 내부에 삽입하는 단계를 포함한다.A related prior art, Korean Patent Laid-Open Publication No. 10-2011-0103787, inserts an excavation rod into a hollow part of the main pile, and excavates the excavation bit installed at the tip of the excavation rod while protruding from the tip of the main pile immersing the main pile until it reaches the support layer of the ground while excavating the ground by rotating the rod forward; forming a preliminary bulb by rotating the excavation rod forward to excavate the support layer with the excavation bit; protruding an enlarged bit (or auger bit) to the outside of the excavation rod, and continuously rotating the excavation rod forward to expand and excavate some or all of the preliminary bulb with the enlarged bit to form an enlarged bulb; and injecting the bulb expansion solution into the preliminary bulbs and the expanded bulbs formed in the support layer, and inserting the main stakes into the expanded bulbs.
대한민국 공개특허 공개번호 제10-2011-0103787호와 같이, 확대구근을 형성할 때 원형관 안에 비트가 장착된 오거를 넣어 회전하면서 서로 상호 역회전하면서 관입하고, 이때 오거 끝에 부착된 비트는 땅을 굴착하고 굴착된 토사는 원형관 내부에 내삽된 굴착로드를 타고 올라와 외부로 배출된다.As shown in Korean Patent Laid-Open No. 10-2011-0103787, when forming an enlarged bulb, an auger equipped with a bit is put in a circular tube and rotated while rotating in reverse to each other, and at this time, the bit attached to the end of the auger cuts the ground. The excavated and excavated soil comes up on the excavation rod interpolated inside the circular tube and is discharged to the outside.
이와 같이 말뚝 내경보다 조금 더 넓게 지반을 긁어내거나, 천공 종료 후 말뚝 선단 주변을 좀 더 넓게 굴착하기 위하여 확공비트 또는 확공오거가 적용되고 있다.In order to scrape the ground a little wider than the inner diameter of the pile, or to excavate more widely around the tip of the pile after the end of the drilling, the drill bit or the drill auger is applied.
종래의 확공비트 또는 확공오거는 굴착로드의 측면에 확장구조체가 구비되고, 정역회전 혹은 확장을 위하여 별도로 구비된 기계적인 장치의 작동으로 펼쳐지는 구조로 구성된다.The conventional digging bit or digging auger is provided with an expansion structure on the side of the excavation rod, and is configured to be expanded by the operation of a mechanical device provided separately for forward/reverse rotation or expansion.
그러나 종래의 확공오거는 확공오거를 펼치거나 접기 위해 별도의 복잡한 기계장치 혹은 유압장치를 구비해야만 하고, 이로 인해 통상 공기가 지나가는 중공부가 기계장치나 유압장치의 작동을 위한 공간으로 활용되거나 복잡한 추가적인 구성을 필요로 하는 문제점이 있었다.However, the conventional expansion auger must be provided with a separate complex mechanical device or hydraulic device to expand or fold the expansion auger, so that the hollow part through which air normally passes is utilized as a space for the operation of the mechanical device or hydraulic device, or a complex additional configuration There was a problem that required
또한, 종래에는 정회전 시 접혀있고 역회전 시에 펼쳐지게 구성되어 있어 확공 천공 후 다시 정회전 하여 확장된 부분이 접혀야 하는데, 이때 완전하게 접히지 않는 오작동이 발생하여 회수 단계에서 문제가 발생하게 된다.In addition, in the prior art, it is folded during forward rotation and unfolded during reverse rotation, so after drilling, the expanded part must be folded by rotating forward again.
따라서, 상기한 종래의 문제점을 해결하기 위한 본 발명은, 풍화토 및 풍화암과 같은 단단한 지반에서 별도의 기계적인 조작이나 오작동 없이 누르면서 회전하는 통상의 천공 방법으로도 천공홀 하단부의 직경을 넓혀서 천공할 수 있으며, 별도의 기계적인 조작과 오작동 없이 하향 이동으로 오거윙이 펼쳐져서 확공 천공하고, 상향 이동만으로 오거윙을 접어서 회수할 수 있는 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법을 제공하는데 그 목적이 있다.Therefore, the present invention for solving the above-mentioned problems of the prior art can be drilled by expanding the diameter of the lower end of the drilling hole even with a conventional drilling method that rotates while pressing without a separate mechanical operation or malfunction in hard ground such as weathered soil and weathered rock. The purpose of this is to provide an expansion auger device and a method for construction of an expansion pile using the same, which can be recovered by folding the auger wing only by moving the auger wing and expanding it by downward movement without separate mechanical manipulation and malfunction. .
상기 본 발명의 목적들 및 다른 특징들을 달성하기 위한 본 발명의 일 관점에 따르면, 지반 또는 암반에 천공홀을 형성한 후, 천공홀의 최하부에 확공홀을 형성하도록 굴착로드에 착탈 가능하게 결합되는 확공 오거 장치에 있어서, 상기 굴착로드의 하단과 연결되도록 상단부에 형성되는 연결부와, 하단부 전면에 형성되어 하기 오거윙을 수용하는 오거윙 수용부와, 힌지핀의 이탈을 방지하는 힌지핀 수용공, 및 내부에 공기 및 주입재의 이동 통로로서 형성되는 통공을 포함하며, 외경은 상기 천공홀의 내경 이하로 이루어지는 오거하우징; 상기 오거하우징의 오거윙 수용부에 끼워지는 오거윙 결합부와, 상기 오거하우징과의 이탈을 방지하는 힌지핀이 관통하는 힌지핀 관통공, 및 상기 오거하우징의 외경 바깥으로 내밀어지는 오거윙 돌출부를 포함하는 한 쌍의 오거윙; 상기 힌지핀 관통공을 관통하고 상기 힌지핀 수용공에 결합하여 오거윙과 오거하우징의 이탈을 방지하는 힌지핀; 및 상기 오거윙의 전면에 구비되어 지반을 분쇄하는 복수의 오거팁;을 포함하여, 천공홀 하부에 닿으면 상기 힌지핀을 중심으로 회전하여 상기 한 쌍의 오거윙이 펼쳐지면서 상기 오거윙 돌출부가 천공홀 외경 바깥으로 확장되어, 천공된 천공홀의 외경보다 넓은 외경으로 지반을 천공하여 확공홀을 형성하는 것을 특징으로 하는 확공 오거 장치가 제공된다.According to one aspect of the present invention for achieving the above objects and other features of the present invention, after forming a drilling hole in the ground or rock, the drilling hole is detachably coupled to the excavation rod to form the drilling hole in the lowermost part of the drilling hole. In the auger device, a connection portion formed at the upper end to be connected to the lower end of the excavation rod, an auger wing receiving portion formed on the front surface of the lower end to receive the following auger wing, a hinge pin receiving hole for preventing the detachment of the hinge pin, and an auger housing comprising a through hole formed as a movement passage for air and injection material therein, and an outer diameter of which is less than or equal to the inner diameter of the drilling hole; An auger wing coupling portion fitted to the auger wing receiving portion of the auger housing, a hinge pin through hole through which a hinge pin for preventing separation from the auger housing passes, and an auger wing protrusion protruding out of the outer diameter of the auger housing a pair of ogre wings comprising; a hinge pin passing through the hinge pin through hole and coupled to the hinge pin receiving hole to prevent separation of the auger wing and the auger housing; and a plurality of auger tips provided on the front surface of the auger wing to crush the ground; including, when touching the bottom of the drilling hole, rotate around the hinge pin to unfold the pair of auger wings and the auger wing protrusion Expansion auger device is provided, characterized in that by extending out of the outer diameter of the drilling hole, drilling the ground with an outer diameter wider than the outer diameter of the drilling hole to form a drilling hole.
본 발명에 따른 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법에 의하면 다음과 같은 효과를 제공한다.According to the expansion hole auger device and the method for construction of an expansion pile using the same according to the present invention, the following effects are provided.
첫째, 본 발명은 확공 천공 작업을 위한 오거윙의 펼침 및 회수를 위한 오거윙의 접힘을 별도의 기계적인 구성없이 실행할 수 있는 효과가 있다.First, the present invention has the effect of being able to carry out the folding of the auger wing for the expansion and recovery of the auger wing for the drilling operation without a separate mechanical configuration.
둘째, 본 발명은 오거윙의 회수 시 자중에 의해 완전히 접히지 않더라도 굴착로드(스크류가 부착된 굴착로드)를 들어올릴 때 천공홀 하단에 걸려 자연스럽게 접힐 수 있어 회수 단계에서의 오작동을 없앨 수 있으며, 장비 운전자가 오거윙을 펼치고 접어야 할 깊이에 대한 주의를 집중할 필요가 없어 작업성을 향상시킬 수 있는 효과가 있다.Second, in the present invention, even if the auger wing is not completely folded by its own weight when recovering the auger wing, it can be folded naturally by being caught at the bottom of the drilling hole when lifting the excavation rod (the excavation rod with the screw attached), thereby eliminating the malfunction in the recovery stage. It has the effect of improving workability as the driver does not need to pay attention to the depth to which the ogre wing needs to be unfolded and folded.
셋째, 본 발명은 간단한 구조로 구성되면서도 오거윙의 펼침과 접힘을 가능하게 하여 기능성과 제작성을 확보할 수 있는 효과가 있다.Third, the present invention has the effect of securing functionality and manufacturability by enabling the unfolding and folding of the auger wing while having a simple structure.
넷째, 본 발명은 비교적 좁은 측면이 아닌 굴착로드의 하단면 전체 공간을 활용하여 오거윙이 구비되어 펼침과 접힘이 가능하므로 확공 비율을 증대시킬 수 있는 효과가 있다.Fourth, the present invention has the effect of increasing the digging ratio because the auger wing is provided by utilizing the entire space of the lower surface of the excavation rod, not the relatively narrow side, so that it can be unfolded and folded.
다섯째, 본 발명은 오거윙의 펼침을 위한 별도의 복잡한 기계적인 장치를 필요로 하지 않아 굴착로드의 공기 통로를 온전히 이용할 수 있는 효과가 있다.Fifth, the present invention does not require a separate complicated mechanical device for unfolding the auger wing, so that the air passage of the excavation rod can be fully used.
여섯째, 본 발명은 펼치고 접는 기능을 행하는 별도의 장비 개조없이 확공오거 장치만 굴착로드의 하단에 용이하게 교체 장착하여 채용할 수 있어 적용성을 확보할 수 있는 효과가 있다.Sixth, the present invention has the effect of securing applicability because it can be easily replaced and mounted on the lower end of the excavation rod only the excavation auger device without a separate equipment modification to perform the unfolding and folding function.
본 발명의 효과는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해되어 질 수 있을 것이다.Effects of the present invention are not limited to those mentioned above, and other solutions not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 종래 일반적인 말뚝 시공 장치를 나타내는 도면이다.1 is a view showing a conventional general pile construction apparatus.
도 2는 본 발명에 따른 확공 오거 장치 및 확공 오거 장치의 확공 천공 시공 상태를 나타내는 도면이다.Figure 2 is a view showing the expansion hole construction state of the expansion auger device and the expansion auger device according to the present invention.
도 3은 본 발명에 따른 확공 오거 장치를 구성하는 스크류가 부착된 굴착로드에 슬라임 차단 수단이 구비된 상태를 나타내는 도면이다.Figure 3 is a view showing a state in which the slime blocking means is provided on the excavation rod to which the screw constituting the excavation auger device according to the present invention is attached.
도 4는 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리를 분해하여 나타내는 분해 사시도이다.Figure 4 is an exploded perspective view showing the expansion auger assembly constituting the expansion auger device according to the present invention.
도 5는 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리를 나타내는 측면도로서, 일부 절개하여 나타내는 도면이다.Figure 5 is a side view showing the expansion auger assembly constituting the expansion auger device according to the present invention, a view showing a part cut off.
도 6은 본 발명에 따른 확공 오거 장치의 확공 오거 어셈블리를 구성하는 한 쌍의 오거윙의 결합 예시를 나타내는 도면이다.Figure 6 is a view showing a coupling example of a pair of auger wings constituting the expansion auger assembly of the expansion auger device according to the present invention.
도 7은 본 발명에 따른 확공 오거 장치의 확공 오거 어셈블리를 구성하는 오거윙에 적용되는 다른 형태의 오거팁을 나타내는 도면이다.7 is a view showing another type of auger tip applied to the auger wing constituting the expansion auger assembly of the expansion auger device according to the present invention.
도 8은 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리의 다른 실시 형태를 나타내는 측면도로서, 일부 절개하여 나타내는 도면이다.8 is a side view showing another embodiment of the expansion auger assembly constituting the expansion auger device according to the present invention, and is a view showing a part cut away.
도 9는 본 발명에 따른 확공 오거 장치를 이용한 확공말뚝 시공 과정을 개략적으로 나타내는 도면이다.9 is a view schematically showing the construction process of the drilling pile using the drilling auger device according to the present invention.
도 10은 본 발명에 따른 확공말뚝에서 확공부 저면과 말뚝 하단 사이를 일정거리 이격시켜주는 이격수단의 실시예를 나타낸 것이다.Figure 10 shows an embodiment of the spacing means for spacing a certain distance between the bottom of the drilling part and the bottom of the pile in the drilling pile according to the present invention.
본 발명에 따르면, 천공 장비의 굴착로드에 착탈 가능하게 결합되는 확공 오거 장치에 있어서, 상기 굴착로드의 하단과 연결되도록 상단부에 형성되는 연결부와, 하단부 전면에 형성되어 하기 오거윙을 수용하는 오거윙 수용부와, 힌지핀의 이탈을 방지하는 힌지핀 수용공, 및 내부에 공기 및 주입재의 이동 통로로서 형성되는 통공을 포함하며, 외경은 천공홀의 내경 이하로 이루어지는 오거하우징; 상기 오거하우징의 오거윙 수용부에 끼워지는 오거윙 결합부와, 상기 오거하우징과의 이탈을 방지하는 힌지핀이 관통하는 힌지핀 관통공, 및 상기 오거하우징의 외경 바깥으로 내밀어지는 오거윙 돌출부를 포함하는 한 쌍의 오거윙; 상기 힌지핀 관통공을 관통하고 상기 힌지핀 수용공에 결합하여 오거윙과 오거하우징의 이탈을 방지하는 힌지핀; 및 상기 오거윙의 전면에 구비되어 지반을 분쇄하는 복수의 오거팁;을 포함하고, 상기 오거윙 수용부는 오거윙이 펼쳐진 상태에서 회전력과 하방향으로의 누르는 힘을 전달할 수 있도록 형성되는 제1 오거윙수용부, 및 오거윙이 펼쳐지는 과정에서도 회전력에 대한 저항력을 높이도록 중앙부에서 상기 제1 오거윙수용부보다 깊게 형성되는 제2 오거윙수용부를 포함하고, 상기 오거윙의 오거윙 결합부는 상기 제1 오거윙수용부에 대응하게 형성되는 제2 오거윙결합부, 및 상기 제2 오거윙수용부에 대응하게 형성되는 제1 오거윙결합부를 구비하며, 상기 제2 오거윙수용부는, 상기 한 쌍의 오거윙 중 하나의 오거윙의 제1 오거윙결합부를 수용하는 일측 오거윙수용부와 다른 하나의 오거윙의 제1 오거윙결합부를 수용하는 타측 오거윙수용부를 평면적으로 바라볼 때, 상기 힌지핀의 길이방향 중심축을 기준으로 일측 오거윙수용부의 폭과 타측 오거윙수용부의 폭이 각각 다르게 형성되되, 상기 일측 오거윙수용부와 타측 오거윙수용부 각각에서 상대적으로 크게 형성되는 폭은 서로 반대 측에 형성되게 이루어져, 상기 제2 오거윙수용부에는 상기 제1 오거윙결합부 각각의 측면 일부가 면(面)하는 측벽부가 형성되어 상기 제1 오거윙결합부 각각의 양측면이 상기 제2 오거윙수용부 내에서 지지되게 이루어져서, 지반 또는 암반에 천공홀의 천공과 동시에 공벽 붕괴를 방지하는 강관케이싱이 설치된 상태에서 천공홀의 최하부에 확공홀을 형성하도록 천공홀 하부에 닿으면 상기 힌지핀을 중심으로 회전하여 한 쌍의 오거윙이 펼쳐지면서 상기 오거윙 돌출부가 천공홀 외경 바깥으로 확장되어, 천공된 천공홀의 외경보다 넓은 외경으로 지반을 천공하여 확공홀을 형성하는 것을 특징으로 하는 확공 오거 장치가 제공된다.According to the present invention, in the excavation auger device detachably coupled to the excavation rod of the drilling equipment, a connection portion formed in the upper end to be connected to the lower end of the excavation rod, and an auger wing formed in the front surface of the lower end to accommodate the following auger wing an auger housing comprising a receiving portion, a hinge pin receiving hole for preventing separation of the hinge pin, and a through hole formed as a passage for air and injection material therein, the outer diameter of which is less than or equal to the inner diameter of the perforated hole; An auger wing coupling portion fitted to the auger wing receiving portion of the auger housing, a hinge pin through hole through which a hinge pin for preventing separation from the auger housing passes, and an auger wing protrusion protruding out of the outer diameter of the auger housing a pair of ogre wings comprising; a hinge pin passing through the hinge pin through hole and coupled to the hinge pin receiving hole to prevent separation of the auger wing and the auger housing; and a plurality of auger tips provided on the front surface of the auger wing to crush the ground, wherein the auger wing receiving part is formed to transmit a rotational force and a downward pressing force in a state in which the auger wing is unfolded. A wing accommodating part, and a second oger wing accommodating part formed deeper than the first ogre wing accommodating part in the central part to increase resistance to rotational force even in the process of unfolding the ogre wing, and the ogre wing coupling part of the ogre wing is the A second auger wing coupling portion formed to correspond to the first ogre wing receiving portion, and a first ogre wing coupling portion formed to correspond to the second ogre wing receiving portion, wherein the second auger wing receiving portion is When viewed in plan view, the one oger wing accommodating part for accommodating the first ogre wing coupling part of one of the oger wings of the pair and the other ogre wing accommodating part for accommodating the first ogre wing coupling part of the other ogre wing, the Based on the longitudinal central axis of the hinge pin, the width of the one ogre wing accommodating part and the width of the other ogre wing accommodating part are respectively formed differently, and the widths formed relatively large in each of the one ogre wing accommodating part and the other ogre wing accommodating part are each other. It is made to be formed on the opposite side, the second ogre wing receiving portion is formed with a side wall portion facing a portion of the side of each of the first ogre wing coupling portions, so that both side surfaces of each of the first ogre wing coupling portions are the second It is made to be supported in the auger wing receiving part, so that when a steel pipe casing is installed in the ground or bedrock to prevent the collapse of the hole wall and the drilling of the hole in the ground, the hinge pin is centered Expansion auger device, characterized in that the auger wing protrusion extends outside the outer diameter of the drilling hole as the pair of auger wings are unfolded by rotating to, and the ground is drilled with an outer diameter wider than the outer diameter of the drilled hole to form a drilling hole provided
본 발명의 일 관점에 있어서, 상기 한 쌍의 오거윙은 서로 반대 방향으로 펼쳐지게 구비되며, 상기 힌지핀 관통공을 모두 통과하는 하나의 힌지핀으로 오거윙과 오거하우징의 이탈을 방지하도록 구성될 수 있다.In one aspect of the present invention, the pair of auger wings are provided to be spread out in opposite directions, and a single hinge pin passing through all of the hinge pin through holes may be configured to prevent separation of the auger wing and the auger housing. there is.
본 발명의 일 관점에 있어서, 상기 오거윙 결합부는, 평면인 상기 제2 오거윙수용부의 저면에 접하는 제1 오거윙결합부저면, 및 일정 각도 회전하여 상기 제2 오거윙수용부의 저면에 접하는 제2 오거윙결합부저면을 갖고 형성되고, 상기 제1 오거윙결합부저면과 제2 오거윙결합부저면 사이는 곡면을 형성하여, 힌지핀을 중심으로 제1 오거윙결합부저면과 제2 오거윙결합부저면이 상기 제2 오거윙수용부의 저면에 접촉하는 범위 내에서 상기 오거윙의 회전을 제한하도록 이루어질 수 있다.In one aspect of the present invention, the ogre wing coupling portion, a first ogre wing coupling bottom surface in contact with the bottom surface of the second auger wing accommodating part which is flat, and a second ogre wing coupling part bottom surface in contact with the bottom surface of the second auger wing accommodating part by rotating a certain angle 2 is formed to have a bottom surface of the ogre wing coupling part, and a curved surface is formed between the first ogre wing coupling part bottom surface and the second auger wing coupling part bottom surface, and the first auger wing coupling part bottom surface and the second auger around the hinge pin. The wing coupling part bottom surface may be made to limit the rotation of the auger wing within a range in contact with the bottom surface of the second auger wing receiving part.
본 발명의 다른 관점에 따르면, 지반을 천공하여 천공홀을 형성하고, 천공홀의 최하단부에 확공홀을 형성하여 콘크리트 말뚝을 삽입 고정시키는 확공말뚝 시공 방법에 있어서, 지반을 일정 직경으로 천공하여 소정의 깊이까지 천공홀을 형성하는 제1단계; 상기한 일 관점에 따른 확공 오거 장치를 이용하여, 상기 천공홀의 하단에 상기 천공홀의 직경 보다 큰 직경으로 일정 깊이까지 추가 천공하여 확공홀을 형성하는 제2단계; 상기 확공홀 하부의 슬라임을 제거하는 제3단계; 상기 확공홀에 주입재를 주입하는 제4단계; 미리 제작된 콘크리트 말뚝을 상기 천공홀에 삽입하는 제5단계;를 포함하는 것을 특징으로 하는 확공말뚝 시공 방법이 제공된다.According to another aspect of the present invention, in the drilling pile construction method in which the ground is drilled to form a drilling hole, and a concrete pile is inserted and fixed by forming an drilling hole at the lowermost end of the drilling hole, the ground is drilled to a certain diameter to a predetermined depth A first step of forming a perforated hole up to; A second step of forming a drilling hole by additionally drilling to a predetermined depth with a diameter larger than the diameter of the drilling hole at the lower end of the drilling hole using the drilling auger device according to the above aspect; a third step of removing the slime under the drilling hole; a fourth step of injecting an injection material into the drilling hole; A fifth step of inserting a pre-fabricated concrete pile into the drilling hole is provided.
본 발명의 다른 관점에 있어서, 상기 천공홀의 천공과 동시에 공벽 붕괴를 방지하는 강관케이싱을 설치하는 제1-1단계;를 더 포함할 수 있다.In another aspect of the present invention, a step 1-1 of installing a steel pipe casing to prevent collapse of the hollow wall at the same time as the drilling of the drilling hole; may further include.
본 발명의 다른 관점에 있어서, 상기 제2 단계는, 상기 제1단계 종료 후, 상기 천공홀 형성한 다음, 굴착로드의 하단의 확공 기능이 없는 일반 오거를 상기 확공 오거 장치로 교체거나, 일반 해머 비트를 상기 확공 오거 장치로 교체하는 2-2단계;를 더 포함할 수 있다.In another aspect of the present invention, the second step is, after the completion of the first step, after the drilling hole is formed, a general auger without a drilling function at the bottom of the excavation rod is replaced with the drilling auger device, or a general hammer Step 2-2 of replacing the bit with the drilling auger device; may further include.
본 발명의 다른 관점에 있어서, 상기 제5단계 종료 후 말뚝의 상단을 하방향으로 복수 회 타격하는 제6단계;를 더 포함할 수 있다.In another aspect of the present invention, a sixth step of hitting the top of the pile in the downward direction a plurality of times after the completion of the fifth step; may further include.
본 발명의 다른 관점에 있어서, 상기 제5단계는 콘크리트 말뚝의 하단에서 상기 확공홀 하단과 말뚝 하단 사이를 일정 거리 이격시키는 이격수단을 구비한 후 실행할 수 있다.In another aspect of the present invention, the fifth step can be performed after providing a spacer means for spacing a predetermined distance between the bottom of the drilling hole and the bottom of the pile at the bottom of the concrete pile.
본 발명의 추가적인 목적들, 특징들 및 장점들은 다음의 상세한 설명 및 첨부 도면으로부터 보다 명료하게 이해될 수 있다. Additional objects, features and advantages of the present invention may be more clearly understood from the following detailed description and accompanying drawings.
본 발명의 상세한 설명에 앞서, 본 발명은 다양한 변경을 도모할 수 있고, 여러 가지 실시 예를 가질 수 있는바, 아래에서 설명되고 도면에 도시된 예시들은 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Prior to the detailed description of the present invention, the present invention can make various changes and can have various embodiments, and the examples described below and shown in the drawings are not intended to limit the present invention to specific embodiments. No, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 접속되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다.When an element is referred to as being “connected” or “connected” to another element, it is understood that it may be directly connected or connected to the other element, but other elements may exist in between. it should be On the other hand, when it is said that a certain element is "directly connected" or "directly connected" to another element, it should be understood that the other element does not exist in the middle.
본 명세서에서 사용한 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도는 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used herein are used only to describe specific embodiments, and are not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present specification, terms such as “comprise” or “have” are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification exists, but one or more other features It should be understood that this does not preclude the existence or addition of numbers, steps, operations, components, parts, or combinations thereof.
또한, 첨부 도면을 참조하여 설명함에 있어, 도면 부호에 관계없이 동일한 구성 요소는 동일한 참조부호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.In addition, in the description with reference to the accompanying drawings, the same components are given the same reference numerals regardless of the reference numerals, and the overlapping description thereof will be omitted. In describing the present invention, if it is determined that a detailed description of a related known technology may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted.
이하, 본 발명의 바람직한 실시 예에 따른 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법에 대하여 첨부 도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the expansion auger device and the method for construction of an expansion pile using the same according to a preferred embodiment of the present invention.
먼저, 본 발명에 따른 확공 오거 장치를 도 2 내지 도 6을 참조하여 상세히 설명한다. 도 2는 본 발명에 따른 확공 오거 장치 및 확공 오거 장치의 확공 천공 시공 상태를 나타내는 도면이고, 도 3은 본 발명에 따른 확공 오거 장치를 구성하는 스크류가 부착된 굴착로드에 슬라임 차단 수단이 구비된 상태를 나타내는 도면이다. 도 4는 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리를 분해하여 나타내는 분해 사시도이고, 도 5는 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리를 나타내는 측면도로서, 일부 절개하여 나타내는 도면이며, 도 6은 본 발명에 따른 확공 오거 장치의 확공 오거 어셈블리를 구성하는 한 쌍의 오거윙의 결합 예시를 나타내는 도면이다.First, the diaphragm auger device according to the present invention will be described in detail with reference to FIGS. 2 to 6 . Figure 2 is a view showing the expansion hole construction state of the expansion auger device and the expansion auger device according to the present invention, Figure 3 is a slime blocking means provided on the excavation rod to which the screw constituting the expansion auger device according to the present invention is attached It is a diagram showing the state. 4 is an exploded perspective view showing the expansion auger assembly constituting the expansion auger device according to the present invention, Figure 5 is a side view showing the expansion auger assembly constituting the expansion auger device according to the present invention, a view showing a part cut and FIG. 6 is a view showing an example of coupling of a pair of auger wings constituting the expansion auger assembly of the expansion auger device according to the present invention.
본 발명에 따른 확공 오거 장치는, 도 2 내지 도 6에 나타낸 바와 같이, 지반에 천공홀(H1)을 형성하며, 천공홀의 최하부에 확공홀(H2)을 형성하는 확공 오거 장치에 있어서, 통상 스크류(11)가 부착되는 굴착로드(10), 및 굴착로드의 하단에 결합되는 확공 오거 어셈블리(A)를 포함한다. 굴착로드(10) 상단에는 모터에 의해 회전력을 가할 수 있고, 굴착로드(10)를 상하 이동시킬 수 있는 일반적인 천공작업을 수행하는 기계장치가 연결되어 있다(도 1 참고).As shown in FIGS. 2 to 6, the drilling auger device according to the present invention forms a drilling hole (H1) in the ground, and in the drilling auger device for forming a drilling hole (H2) in the lowermost part of the drilling hole, a normal screw (11) includes an excavation rod 10 to which is attached, and an excavation auger assembly (A) coupled to the lower end of the excavation rod. At the upper end of the excavation rod 10, a rotational force can be applied by a motor, and a mechanical device for performing a general drilling operation capable of moving the excavation rod 10 up and down is connected (refer to FIG. 1).
구체적으로, 본 발명에 따른 확공 오거 장치는, 도 2 내지 도 6에 나타낸 바와 같이, 지반 또는 암반에 천공홀(H1)을 형성하며, 천공홀(H1)의 최하부에 확공홀(H2)을 형성하는 확공 오거 장치에 있어서, 상단에 구비된 모터(M)의 회전력을 하단으로 전달하고, 그 내부로는 공기를 전달하는 통로가 형성되며 통상 그 외측에는 나선형의 연속된 스크류(11)가 구비되어 하부에서 상부로 분쇄된 흙을 이송하는 스크류(11)가 구비된 굴착로드(10); 및 상부가 상기 굴착로드(10)의 하단부에 결합되고, 내부에 공기 및 주입재의 이동 통로인 통공(140)이 형성되며, 자중으로 펼침 및 접힘 가능하게 구비되는 한 쌍의 오거윙이 하부에 구비되는 확공 오거 어셈블리(A);를 포함하여 구성된다.Specifically, as shown in FIGS. 2 to 6, the drilling auger device according to the present invention forms a drilling hole (H1) in the ground or rock, and forms a drilling hole (H2) in the lowermost part of the drilling hole (H1). In the expansion auger device that transmits the rotational force of the motor (M) provided at the upper end to the lower end, a passage for transmitting air is formed therein, and a spiral continuous screw 11 is provided on the outside thereof, An excavation rod 10 provided with a screw 11 for transferring the pulverized soil from the lower part to the upper part; And the upper part is coupled to the lower end of the excavation rod 10, the through hole 140, which is a movement passage of air and injection material, is formed therein, and a pair of auger wings provided to be expandable and foldable by their own weight are provided in the lower part It is configured to include a diaphragm auger assembly (A).
상기 스크류(11)가 구비된 굴착로드(10)는, 지반 또는 암반이 상기 한 쌍의 오거윙(200)에 의해 파쇄되어 발생되는 광니(슬라임)에 대하여 상방향으로의 이동은 허용하고, 하방향으로의 이동은 차단하도록 상기 스크류(11)에 구성되는 하나 이상의 슬라임 차단 수단(12)이 구비된다.The excavation rod 10 provided with the screw 11 allows upward movement of the ground or rock mass (slime) generated by crushing the ground or rock by the pair of auger wings 200, and One or more slime blocking means 12 are provided on the screw 11 to block movement in the direction.
상기 슬라임 차단 수단(12)은, 도 3에 나타낸 바와 같이, 하단부(일단부)는 스크류(11)에 연통되고 상단부(타단부)는 측방으로 개구되는 곡관 부재로 형성될 수 있다. 도 3에서 실선 화살표는 슬라임의 상향 이동 방향이고, 점선 화살표는 슬라임의 하향 이동 방향이다. 도 3에서 실선 화살표는 본 발명의 확공 오거 어셈블리(A)에 구비되는 통공(140)을 통해 고압의 공기를 분사할 때 슬라임의 상향 이동 방향이고, 점선 화살표는 고압의 공기 분사 종료 후 천공홀 내부에 남아있던 슬라임의 중력에 의한 하향 이동 방향이다. 이러한 슬라임 차단 수단(12)을 이용하여 고압의 공기를 분사하여 슬라임을 제거하고 천공홀 상부에서 낙하하는 잔여 슬라임과 이물질을 차단함으로써, 통공(140)을 통해 주입재(420)를 주입할 때까지 확공홀 하단부의 슬라임으로 인한 오염을 최소화 할 수 있다.As shown in FIG. 3 , the slime blocking means 12 may be formed of a curved pipe member having a lower end (one end) communicating with the screw 11 and an upper end (the other end) opening laterally. In FIG. 3 , a solid arrow indicates an upward movement direction of the slime, and a dotted line arrow indicates a downward movement direction of the slime. In FIG. 3, the solid arrow is the upward movement direction of the slime when high-pressure air is injected through the through hole 140 provided in the expansion auger assembly (A) of the present invention, and the dotted arrow is the inside of the drilling hole after the high-pressure air injection is finished. This is the downward movement direction due to the gravity of the slime remaining in it. By spraying high-pressure air using this slime blocking means 12 to remove the slime and blocking the remaining slime and foreign substances falling from the upper part of the perforation hole, the injection material 420 is injected through the through hole 140. Contamination due to slime at the bottom of the hole can be minimized.
다음으로, 상기 확공 오거 어셈블리(A)는 상부가 상기 스크류(11)가 부착된 굴착로드(10)의 하단부에 착탈 가능하게 결합되는 연결부(110)가 구비되고, 내부에 공기 및 주입재의 이동 통로인 통공(140)이 형성되며, 자중으로 펼침 및 접힘 가능하게 구비되는 한 쌍의 오거윙(200)이 하단 저면부에 구비되어 구성된다.Next, the expansion auger assembly (A) is provided with a connection part 110, the upper portion of which is detachably coupled to the lower end of the excavation rod 10 to which the screw 11 is attached, and the passage of air and injection material therein. A through hole 140 is formed, and a pair of auger wings 200 that are provided to be expandable and foldable by their own weight are provided in the lower bottom portion and are configured.
상기 확공 오거 어셈블리(A)는, 크게 오거 하우징(100); 한 쌍의 오거윙(200); 및 힌지핀(300);을 포함한다.The expansion auger assembly (A) is largely auger housing 100; a pair of ogre wings (200); and a hinge pin 300 .
구체적으로, 상기 확공 오거 어셈블리(A)는, 상기 스크류(11)가 부착된 굴착로드(10)의 하단부에 착탈 가능하게 결합되는 연결부(110)가 상부 측에 형성되고, 그 하단부 전면에 한 쌍의 오거윙(200)을 수용하는 오거윙 수용부(120)가 구비되며, 힌지핀(300)의 이탈을 방지하는 힌지핀 수용공(130)이 형성되고, 내부에 공기 및 주입재의 이동 통로인 통공(140)이 형성되며, 외경이 천공홀의 내경 이하인 오거하우징(100); 상기 오거하우징(100)의 오거윙 수용부(120)에 끼워지는 오거윙 결합부(210)와, 상기 오거윙 결합부(210)에 형성되며 상기 오거하우징(100)과의 이탈을 방지하는 힌지핀(300)이 관통하는 힌지핀 관통공(220), 및 상기 오거윙 결합부(210)에 일체로 돌출 형성되되 상기 오거하우징(100)의 외경 바깥으로 내밀어지게 연장 형성되는 오거윙 돌출부(230)를 구비하는 한 쌍의 오거윙(200); 및 상기 힌지핀 관통공(220)을 관통하고, 상기 힌지핀 수용공(130)에 결합하여 상기 오거윙 하우징(100)과 오거윙(200)의 이탈을 방지하는 힌지핀(300);을 포함한다.Specifically, in the expansion auger assembly (A), the connection part 110 detachably coupled to the lower end of the excavation rod 10 to which the screw 11 is attached is formed on the upper side, and a pair on the front surface of the lower end The auger wing receiving part 120 for accommodating the auger wing 200 is provided, and a hinge pin receiving hole 130 for preventing the detachment of the hinge pin 300 is formed, and the passage of air and injection material is formed therein. The through hole 140 is formed, the outer diameter is less than the inner diameter of the perforated hole auger housing 100; The auger wing coupling part 210 fitted to the auger wing receiving part 120 of the auger housing 100, and a hinge formed in the auger wing coupling part 210 to prevent separation from the auger housing 100 A hinge pin through hole 220 through which the pin 300 passes, and an auger wing protrusion 230 integrally protruding from the auger wing coupling part 210 and extending to the outside of the outer diameter of the auger housing 100 . ) having a pair of auger wing 200; and a hinge pin 300 penetrating the hinge pin through hole 220 and coupled to the hinge pin receiving hole 130 to prevent separation of the auger wing housing 100 and the auger wing 200; do.
굴착로드(10)는 길이에 따라 연장 가능하며 통상 그 하단은 육각형의 암컷 모양이며 그 상단은 육각형의 수컷 모양으로 구성되어 측면에서 핀을 삽입하여 단위 부재를 연결하여 회전력의 전달을 용이하게 하고 있다. 이러한 통상의 굴착로드(10) 연결 규격에 맞추어 도 4 내지 도 8에서와 같이 본 발명의 확공 오거 어셈블리(A)의 연결부(110)는 육각형 형태의 수컷 모양으로 형성하고 측면에 핀을 삽입하여 고정할 수 있는 핀 결합공(111a, 111b)을 구비하는 것이 바람직하다. 물론, 연결부의 모양이나 규격은 굴착로드(10) 하단에 대응하여 회전력과 상하 방향 힘을 전달할 수 있도록 변경할 수 있다.The excavation rod 10 is extendable along its length, and its lower end is usually a hexagonal female shape, and its upper end is a hexagonal male shape. . In accordance with this conventional excavation rod 10 connection standard, as shown in FIGS. 4 to 8, the connection part 110 of the drilling auger assembly (A) of the present invention is formed in a male shape of a hexagonal form, and a pin is inserted into the side to fix it. It is preferable to provide a pin coupling hole (111a, 111b) that can be. Of course, the shape or standard of the connection part can be changed to transmit the rotational force and the up-down force in response to the bottom of the excavation rod 10 .
이러한 확공 오거 어셈블리(A)는, 천공홀의 하부에 닿으면 오거윙(200)이 펼쳐지면서 그 오거윙 돌출부(230)가 천공홀 외경 바깥으로 확장되어, 천공된 천공홀(H1)(도 2 참조)의 외경보다 넓은 외경으로 지반을 천공하여 확공홀(H2)(도 2 참조)을 형성하게 된다. 따라서, 오거윙(200)을 펼치기 위한 별도의 장치나 작동 없이 일반적인 천공과 동일하게 누르면서 일방향으로 돌리는 작업 방식으로 확공 천공이 가능하게 된다. Such a drilling auger assembly (A), when the auger wing 200 is unfolded when it touches the lower part of the drilling hole, the auger wing protrusion 230 is extended to the outside of the drilling hole outer diameter, the drilled hole (H1) (refer to FIG. 2) ), the ground is drilled with an outer diameter wider than the outer diameter to form an expansion hole H2 (see FIG. 2 ). Therefore, it is possible to drill the hole in the same way as a general drilling without a separate device or operation for unfolding the auger wing 200 and turning it in one direction while pressing.
상기 오거하우징(100)의 오거윙 수용부(120)는, 상기 오거윙(200) 각각이 펼쳐진 상태에서 회전력과 하방향으로의 누르는 힘을 상기 오거윙 돌출부(230)의 저면(천공방향 반대 측 면)으로 전달할 수 있도록 홈 형태로 형성되는 제1 오거윙수용부(121), 및 상기 오거윙(200) 각각이 펼쳐지는 상태에서 회전력에 대한 저항력을 높이기 위해 상기 제1 오거윙수용부(121)의 중앙 부분에 더 깊게 형성되며 상기 오거윙 결합부(210)를 수용하는 제2 오거윙수용부(122)를 포함한다.The auger wing receiving part 120 of the auger housing 100 is the bottom surface (opposite side of the punching direction) of the auger wing protrusion 230 by applying the rotational force and downward pressing force in the state where each of the auger wing 200 is unfolded. The first auger wing accommodating part 121 formed in a groove shape so as to be transmitted to the surface), and the first ogre wing accommodating part 121 to increase resistance to rotational force in a state in which each of the auger wing 200 is unfolded. ) is formed deeper in the central portion and includes a second auger wing receiving portion 122 for accommodating the auger wing coupling portion 210 .
상기 제1 오거윙수용부(121)와 제2 오거윙수용부(122)는 상기 오거윙(200)의 저면부(천공방향 반대측 부분)를 수용하게 된다.The first auger wing accommodating part 121 and the second auger wing accommodating part 122 receive a bottom surface portion (a portion opposite to the piercing direction) of the ogre wing 200 .
다시 말해서, 상기 제2 오거윙수용부(122)는 오거하우징(100)의 중앙부에 홈 형태로 형성되되, 힌지핀(300)의 결합 방향으로 일부가 중첩되는 한 쌍의 오거윙(200) 각각의 오거윙 결합부(210)를 공통으로 수용하도록 형성되고, 상기 제1 오거윙수용부(121)는 상기 제2 오거윙수용부(122)에서 대각선 방향의 위치에 각각 형성되어 한 쌍의 오거윙(200) 각각의 오거윙 돌출부(230)의 저부측 일부분을 수용하도록 형성된다.In other words, the second auger wing receiving part 122 is formed in the form of a groove in the central part of the auger housing 100, a pair of auger wing 200 overlapping a part in the coupling direction of the hinge pin 300, respectively. is formed to receive the auger wing coupling part 210 of the common, and the first auger wing receiving part 121 is respectively formed at a position in the diagonal direction from the second auger wing receiving part 122 to receive a pair of augers Each of the wings 200 is formed to receive a bottom side portion of the ogre wing protrusion 230 .
아래에서 설명하겠지만, 상기 제1 오거윙수용부(121)는 오거윙(200)의 오거윙결합부(210)의 제2 오거윙결합부(212)를 수용하며, 상기 제2 오거윙수용부(122)는 오거윙(200)의 오거윙결합부(210)의 제1 오거윙결합부(211)를 수용한다.As will be described below, the first auger wing receiving part 121 accommodates the second auger wing coupling part 212 of the auger wing coupling part 210 of the auger wing 200, and the second auger wing receiving part 122 accommodates the first ogre wing coupling part 211 of the ogre wing coupling part 210 of the ogre wing 200 .
또한, 상기 한 쌍의 오거윙(200)이 상기 제2 오거윙수용부(122)에 수용됨에 있어, 도 6에 나타낸 바와 같이, 상기 제2 오거윙수용부(122)와 상기 오거윙결합부(210)의 제1 오거윙결합부(211)는 힌지핀(300)의 중심축을 기준으로 양쪽의 폭이 서로 다르게 형성되어 회전력을 전달하도록 이루어진다.In addition, as the pair of auger wing 200 is accommodated in the second auger wing receiving part 122 , as shown in FIG. 6 , the second auger wing receiving part 122 and the auger wing coupling part The first auger wing coupling portion 211 of 210 is formed to have different widths on both sides with respect to the central axis of the hinge pin 300 to transmit rotational force.
즉, 한 쌍의 오거윙(200) 각각의 오거윙결합부(210)가 제2 오거윙수용부(122)에 수용되어 힌지핀(300)을 통해 오거윙 하우징(100)에 결합될 때, 도 6에 나타낸 바와 같이 힌지핀(300)의 센터 라인(CL)(힌지핀의 회전축과 직교되는 라인)을 기준으로, 일측으로의 거리 L1과 타측으로의 거리 L2는 서로 다르게 형성되며, 이는 오거윙(200) 각각이 서로 독립적으로 회전력에 저항할 수 있는 구조를 갖게 된다. 오거윙(200)이 펼쳐지는 단계에서는 제1 오거윙결합부가 제1 오거윙수용부에 완전히 수용되지 않아 오거윙(200)의 회전에 대한 저항이 약하므로, 상기와 같이 제2 오거윙결합부의 L1과 L2의 거리를 서로 다르게 형성하여 오거윙(200)이 완전히 펼쳐지지 않은 단계에서도 회전력을 전달할 수 있게 된다.That is, when the auger wing coupling part 210 of each of the pair of auger wing 200 is accommodated in the second auger wing receiving part 122 and coupled to the auger wing housing 100 through the hinge pin 300, 6, based on the center line CL of the hinge pin 300 (a line perpendicular to the rotation axis of the hinge pin), the distance L1 to one side and the distance L2 to the other side are formed differently from each other, which is Each of the wings 200 has a structure capable of resisting rotational force independently of each other. In the stage in which the auger wing 200 is unfolded, the first auger wing coupling part is not completely accommodated in the first auger wing receiving part, so the resistance to the rotation of the auger wing 200 is weak. By forming different distances between L1 and L2, rotational force can be transmitted even in the stage in which the auger wing 200 is not fully unfolded.
다음으로, 상기 한 쌍의 오거윙(200)은, 서로 반대 방향으로 펼쳐지고, 힌지핀 관통공(200)을 모두 통과하는 하나의 힌지핀(300)으로 오거하우징(100)에서의 이탈이 방지되도록 구비된다.Next, the pair of auger wings 200 are spread out in opposite directions, and a single hinge pin 300 passing through all of the hinge pin through-holes 200 prevents separation from the auger housing 100 . provided
구체적으로, 상기 오거윙(200)은, 상기 오거하우징(100)의 오거윙 수용부(120)에 끼워지는 오거윙 결합부(210)와, 상기 오거윙 결합부(210)에 형성되며 상기 오거하우징(100)과의 이탈을 방지하는 힌지핀(300)이 관통하는 힌지핀 관통공(220), 및 상기 오거윙 결합부(210)에 일체로 돌출 형성되되 상기 오거하우징(100)의 외경 바깥으로 내밀어지게 연장 형성되는 오거윙 돌출부(230)를 구비하여 형성된다.Specifically, the auger wing 200 is formed in the auger wing coupling part 210 fitted to the auger wing receiving part 120 of the auger housing 100, and the auger wing coupling part 210, and the auger The hinge pin through hole 220 through which the hinge pin 300 for preventing separation from the housing 100 passes, and the auger wing coupling part 210 are integrally protruded outside the outer diameter of the auger housing 100 . It is formed with an ogre wing protrusion 230 that is extended to be pushed out.
상기 오거윙 결합부(210)의 제1 오거윙 결합부(211)는, 하나의 평면(직선)인 제2 오거윙수용부(122)의 저면에 접하는 제1 오거윙결합부저면(211a)과 일정 각도 회전하여 제2 오거윙수용부(122)의 저면에 접하는 제2 오거윙결합부저면(211b)으로 형성되며, 상기 제1 오거윙결합부저면(211a)과 제2 오거윙결합부저면(211b) 사이는 곡면으로 형성된다.The first ogre wing coupling part 211 of the ogre wing coupling part 210 is a first ogre wing coupling part bottom surface 211a in contact with the bottom surface of the second ogre wing receiving part 122 that is a single plane (straight line). and the second auger wing coupling part bottom surface 211b in contact with the bottom surface of the second auger wing receiving part 122 by rotating at a predetermined angle, and the first ogre wing coupling part bottom surface 211a and the second auger wing coupling part Between the bottom surfaces 211b is formed as a curved surface.
이러한 오거윙 결합부(210)의 제1 오거윙 결합부(211)는 힌지핀(300)을 중심으로 제1 오거윙결합부저면(211a)과 제2 오거윙결합부저면(211b)이 제2 오거윙수용부(122)의 저면에 접촉하는 범위 내에서 오거윙(200)의 회전을 제한하게 된다.The first auger wing coupling part 211 of the ogre wing coupling part 210 has a first ogre wing coupling bottom surface 211a and a second auger wing coupling bottom surface 211b with the hinge pin 300 as the center. 2 The rotation of the auger wing 200 is limited within the range in contact with the bottom surface of the ogre wing receiving part 122 .
다시 말해서, 상기 제1 오거윙 결합부(211)의 저면은, 제2 오거윙수용부(122)의 저면에 접하는 제1 오거윙결합부저면(211a)과, 제1 오거윙결합부저면(211a)에 대해 일정각도만큼 각도차를 이루며 제1 오거윙결합부저면(211a)과 연속하여 형성되는 제2 오거윙결합부저면(211b)을 포함한다.In other words, the bottom surface of the first ogre wing coupling part 211, the first ogre wing coupling part bottom surface 211a in contact with the bottom surface of the second ogre wing receiving part 122, and the first ogre wing coupling part bottom surface ( It includes a second ogre wing coupling bottom surface 211b formed continuously with the first ogre wing coupling bottom surface 211a while forming an angular difference by a predetermined angle with respect to 211a).
또한, 오거윙 결합부(210)는 제1 오거윙결합부저면(211a)과 연속하여 형성되는 오거윙결합부 외측면(211c), 및 상기 오거윙결합부 외측면(211c)과 대향하는 오거윙결합부 내측면(211d)이 형성된다.In addition, the auger wing coupling part 210 is an auger facing the ogre wing coupling part outer surface 211c formed continuously with the first auger wing coupling part bottom surface 211a, and the auger wing coupling part outer surface 211c. A wing coupling portion inner surface (211d) is formed.
상기 제1 오거윙결합부저면(211a)과 제2 오거윙결합부저면(211b)이 각도차를 이루고, 오거윙결합부 외측면(211c)과 오거윙결합부 내측면(211d)이 평행한 상태에서 각도차를 이루는 것은, 상기 각도차 만큼 오거윙(200)이 회전되기 때문이다. 즉, 오거윙(200)이 회전함에 있어서 오거윙(200) 중 비트 하우징 바디(200)의 내부 공간에 수용되는 비트 결합부(120)가 제2 오거윙수용부(122) 내에서 원활하게 회전할 수 있도록 불필요한 부분을 제거하여 곡면을 형성한 것이다. 따라서 제1 오거윙결합부저면(211a)과 제2 오거윙결합부저면(211b)의 각도차와, 오거윙결합부 외측면(211c)과 오거윙결합부 내측면(211d)가 평행한 상태에서 발생되는 각도차는, 오거윙(200)을 회전시키고자 하는 각도와 동일한 것이 바람직하게 된다.The first auger wing coupling part bottom surface 211a and the second auger wing coupling part bottom surface 211b form an angular difference, and the ogre wing coupling part outer surface 211c and the auger wing coupling part inner surface 211d are parallel to each other. The angular difference in the state is because the auger wing 200 is rotated by the angular difference. That is, as the auger wing 200 rotates, the bit coupling part 120 accommodated in the inner space of the bit housing body 200 of the auger wing 200 rotates smoothly within the second auger wing receiving part 122 . A curved surface was formed by removing unnecessary parts to make it possible. Therefore, the angular difference between the first auger wing coupling part bottom surface 211a and the second auger wing coupling part bottom surface 211b, the ogre wing coupling part outer surface 211c and the auger wing coupling part inner surface 211d are parallel to each other. The angle difference generated in is preferably the same as the angle at which the auger wing 200 is to be rotated.
또한, 제2 오거윙결합부저면(211b) 및 오거윙결합부 내측면(211d)은 오거윙(200)이 회전되어 접혀진 경우, 제2 오거윙수용부(122)의 저면 및 제2 오거윙수용부(122)의 측면과 접하게 됨으로써 오거윙(200)이 회전된 상태를 지지하게 하는 역할도 하게 된다.In addition, when the second auger wing coupling part bottom surface 211b and the auger wing coupling part inner surface 211d are rotated and folded, the bottom surface of the second auger wing receiving part 122 and the second auger wing By coming into contact with the side surface of the receiving part 122, the auger wing 200 also serves to support the rotated state.
계속해서, 상기 오거윙(200)의 결합되지 않은 노출면(즉, 확공홀 바닥을 향하는 측의 면)에는 지반을 천공하는 오거팁(240)이 구비된다.Subsequently, the auger tip 240 for perforating the ground is provided on the uncoupled exposed surface of the auger wing 200 (ie, the surface on the side facing the bottom of the drilling hole).
상기 오거팁(240)은, 지반을 직접 긁어내는 구성부로서, 마모에 대한 저항력이 우수한 재질로 이루어지며, 그 크기와 간격은 지반 특성에 따라 다양하게 형성될 수 있다. The auger tip 240 is a component for directly scraping the ground, and is made of a material having excellent resistance to abrasion, and the size and spacing thereof may be formed in various ways according to the characteristics of the ground.
도 7은 본 발명에 따른 확공 오거 장치의 확공 오거 어셈블리를 구성하는 오거윙에 적용되는 다른 형태의 오거팁을 나타내는 도면으로, 상기 오거윙(200)의 노출면에는 견고한 초경버튼(250)을 구비하여 단단한 지반을 천공할 수 있다.7 is a view showing another type of auger tip applied to the auger wing constituting the expansion auger assembly of the expansion auger device according to the present invention, and a solid carbide button 250 is provided on the exposed surface of the auger wing 200 This makes it possible to drill hard ground.
또한, 상기 오거하우징(100)의 오거윙 수용부(210)와 윙오거(200) 간에는, 오거 하우징(100)의 중심의 통공(140)과 연통되어 공기 또는 주입재가 통과하는 연통 유로(261, 262)가 형성될 수 있다.In addition, between the auger wing receiving part 210 of the auger housing 100 and the wing auger 200, it communicates with the through hole 140 in the center of the auger housing 100, and a communication passage 261 through which air or injection material passes; 262) may be formed.
구체적으로, 상기 연통 유로(261, 262)는, 상기 오거 하우징(100)의 통공(140)과 연통되게 상기 오거윙(200)에 형성되는 제1 연통 유로(261), 및 상기 오거 하우징(100)의 오거윙 수용부(120)의 측벽에 형성되는 제2 연통 유로(262)로 형성된다.Specifically, the communication passages 261 and 262 include a first communication passage 261 formed in the auger wing 200 to communicate with the through hole 140 of the auger housing 100 , and the auger housing 100 . ) is formed as a second communication passage 262 formed on the sidewall of the ogre wing receiving portion 120 .
도 8은 본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리의 다른 실시 형태를 나타내는 측면도로서, 일부 절개하여 나타내는 도면이다.8 is a side view showing another embodiment of the expansion auger assembly constituting the expansion auger device according to the present invention, and is a view showing a part cut away.
본 발명에 따른 확공 오거 장치를 구성하는 확공 오거 어셈블리(A)는, 도 8에 나타낸 바와 같이, 한 쌍의 오거윙(200)은 각각의 힌지핀(310)을 통해 오거 하우징(100)에 회동가능하게 구성될 수 있으며, 그 이외의 구성은 상기에서 설명한 구성과 동일하므로 그에 대한 상세한 설명은 생략한다.The expansion auger assembly (A) constituting the expansion auger device according to the present invention, as shown in FIG. 8, a pair of auger wings 200 are rotated to the auger housing 100 through each hinge pin 310 It may be configured as possible, and other configurations are the same as those described above, so a detailed description thereof will be omitted.
상기와 같이 구성되는 본 발명에 따른 확공 오거 장치는, 오거윙(200)을 펼치기 위한 별도의 기계적인 구성없이 일반 천공 시와 동일한 동작(누르면서 일방향으로 돌림)으로 오거윙(300)이 펼쳐지면서 확공 천공할 수 있으며, 회수 시에도 별도의 기계적인 조작이 필요 없이 상향 이동하면서 중력 혹은 확공홀보다 좁은 천공홀 하부에 접촉하여 오거윙(200)이 자동으로 접혀 회수될 수 있다.Expansion auger device according to the present invention configured as described above, without a separate mechanical configuration for expanding the auger wing 200, the auger wing 300 is expanded with the same operation (turning in one direction while pressing) as in general drilling. It can be perforated, and the auger wing 200 can be automatically folded and recovered by contact with gravity or the lower part of the perforation hole narrower than the perforation hole while moving upward without the need for a separate mechanical operation even during recovery.
다음으로, 본 발명에 따른 확공 오거 장치를 이용한 확공말뚝 시공 방법에 대하여 도 9 내지 도 10을 참조하여 상세히 설명한다.Next, it will be described in detail with reference to FIGS. 9 to 10 with respect to the expansion hole pile construction method using the expansion hole auger device according to the present invention.
도 9 내지 도 10은 본 발명에 따른 확공 오거 장치를 이용한 확공말뚝 시공 과정을 개략적으로 나타내는 도면이다.9 to 10 are views schematically showing the construction process of the diaphragm pile using the diaphragm auger device according to the present invention.
도 9의 (a)는 굴착로드(10) 하단에 확공 기능이 없는 일반 오거를 장착하여 천공홀을 형성하는 단면도이며, 도 9의 (b)는 일반 오거를 제거하고 본 발명의 확공 오거 장치를 장착한 모습으로 오거윙이 펼쳐지지 않은 단계이다. 도 9의 (c)는 확공 오거 장치의 오거윙(200)이 펼쳐져서 확공홀을 형성하는 모습이며, 도 9의 (d)는 확공 천공 종료 후 주입재(420)를 주입하고 확공 오거 장치를 제거한 모습이다. 도 9의 (e)는 말뚝(400)을 확공홀에 삽입하여 확공말뚝 시공이 완료된 모습을 나타내고 있다. 이와 같이 도 9의 과정을 거쳐서 본 발명의 확공 오거 장치를 이용하여 확공말뚝을 시공할 수 있다.Figure 9 (a) is a cross-sectional view to form a drilling hole by mounting a general auger without a drilling function at the bottom of the excavation rod 10, Figure 9 (b) is a drilling auger device of the present invention after removing the general auger This is the stage where the ogre wing is not unfolded in the installed state. Figure 9 (c) is a state in which the auger wing 200 of the expansion auger device is unfolded to form an expansion hole, and in Figure 9 (d) is an injection material 420 after the completion of the expansion hole drilling and the expansion auger device is removed. look. 9 (e) shows a state in which the construction of the expansion pile is completed by inserting the pile 400 into the expansion hole. As such, through the process of FIG. 9, the expansion pile can be constructed using the expansion auger device of the present invention.
본 발명에 따른 확공 오거 장치를 이용한 확공말뚝 시공 방법은, 지반에 천공홀을 형성하고, 공장에서 미리 제작된 콘크리트 재질의 말뚝을 천공홀 내부에 삽입하기 위한 확공말뚝 시공 방법에 있어서, 도 9에 나타낸 바와 같이, 지반을 일정 직경으로 천공하여 소정의 깊이까지 천공홀을 형성하는 제1단계; 상기 천공홀의 하단을 상기한 확공오거 장치를 이용하여 천공홀의 직경 보다 큰 직경으로 일정 깊이까지 추가로 천공하여 확공홀을 형성하는 제2단계; 확공홀 하부의 슬라임을 제거하는 제3단계; 확공홀에 시멘트 밀크, 모르타르 등의 주입재를 주입하는 제4단계; 및 공장에서 미리 제작된 콘크리트 말뚝을 천공홀에 삽입하는 제5단계;를 포함한다.Expansion pile construction method using a drilling auger device according to the present invention, in the drilling hole in the ground, and in the drilling pile construction method for inserting a pile of concrete material manufactured in advance at the factory into the drilling hole, in FIG. As shown, a first step of drilling the ground to a predetermined diameter to form a drilling hole to a predetermined depth; a second step of further drilling the lower end of the drilling hole to a predetermined depth with a diameter larger than the diameter of the drilling hole using the above-described drilling auger device to form a drilling hole; A third step of removing the slime under the drilling hole; a fourth step of injecting an injection material such as cement milk or mortar into the drilling hole; and a fifth step of inserting a pre-fabricated concrete pile into the drilling hole at the factory.
본 발명의 확공 오거 장치를 이용한 확공말뚝 시공 방법은, 상기 제1 단계 종료 후 제2 단계 이전, 또는 상기 제1 단계와 동시에, 천공홀의 천공과 동시에 공벽 붕괴를 방지하는 강관케이싱을 설치하는 제1-1단계;를 더 포함할 수 있다.Expansion pile construction method using the excavation auger device of the present invention, after the completion of the first step, before the second step, or at the same time as the first step, the first to install a steel pipe casing to prevent the collapse of the wall at the same time as the drilling of the drilling hole -1 step; may further include.
여기에서, 본 발명은 천공홀은 일반 오거로 천공하고, 동시에 선단에 링비트가 구비된 강관케이싱을 반대방향으로 돌려서 천공하는 공법인 SDA공법(separated donut auger)을 적용할 수 있다. 즉, 필요 시 제1단계와 제1-1단계는 동시에 이루어질 수 있다.Here, the present invention can apply the SDA method (separated donut auger), a construction method in which the drilling hole is drilled with a general auger, and at the same time, the steel pipe casing provided with a ring bit at the tip is rotated in the opposite direction. That is, if necessary, the first step and the first step 1-1 may be performed simultaneously.
상기 제2 단계의 실행은, 제1단계 종료 후 제2단계 시작 전에, 천공홀 형성 후 굴착로드의 하단의 확공 기능이 없는 일반 오거를 확공 오거 어셈블리(A)로 교체하거나, 일반 해머 비트를 상기 확공 오거 어셈블리(A)로 교체하여 실행할 수 있다.Execution of the second step is, after the completion of the first step and before the start of the second step, after the formation of the drilling hole, the general auger without the drilling function at the bottom of the excavation rod is replaced with the drilling auger assembly (A), or the general hammer bit is replaced with the above This can be done by replacing the bore auger assembly (A).
또한, 상기 제2 단계의 실행은, 제1 단계 종료 후, 천공홀 형성 시 이용된 굴착로드와 일반 오거(일반 해머 비트)를, 슬라임 차단 수단을 갖는 굴착로드와 확공 오거 어셈블리(A)를 포함한 확공 오거 장치로 교체하여 실행할 수 있다.In addition, the execution of the second step is, after the completion of the first step, the excavation rod and the general auger (general hammer bit) used when forming the drilling hole, the excavation rod and the drilling auger assembly (A) having a slime blocking means including It can be implemented by replacing it with an diaphragm auger device.
상기 제3 단계에서, 천공홀 및 확공홀 천공 시 발생하는 슬라임은 천공과 동시에 굴착로드에 구비되는 스크류와 압축공기를 이용하여 상부로 배출된다. 확공홀 천공 종료 직후 공기를 분사하여 확공홀 바닥에 남은 슬라임을 배출할 수 있다.In the third step, the perforation hole and the slime generated when the drilling hole is drilled is discharged to the upper part using a screw and compressed air provided in the excavation rod at the same time as the drilling. The slime remaining on the bottom of the drilling hole can be discharged by spraying air immediately after the drilling of the drilling hole is finished.
또한, 상기 제3 단계에서 슬라임의 배출 시, 앞서 설명한 슬라임 차단수단은, 확공 오거 장치에서 공기를 분사할 때 슬라임의 상향 이동은 허용하고 공기 분사를 중단하면 자유낙하에 의한 하향 이동은 차단하게 된다.In addition, when the slime is discharged in the third step, the slime blocking means described above allows the upward movement of the slime when the air is sprayed from the diaphragm auger device, and when the air injection is stopped, the downward movement due to free fall is blocked. .
또한, 상기 제5단계는 콘크리트 말뚝의 하단에서 확공홀 하단과 말뚝 하단 사이를 일정 거리 이격시키는 이격수단을 구비한 후 이루어질 수 있다.In addition, the fifth step may be made after providing a spacer means for spacing a predetermined distance between the lower end of the drilling hole and the lower end of the pile at the lower end of the concrete pile.
상기 이격수단(410)은 도 10의 (a)에 나타낸 바와 같이 상단이 말뚝(400)을 지지하는 결합판(411)과 지지대(412)와 이들을 견고하게 연결하는 브라켓(413)으로 구성할 수 있다. 여기에서, 도 10의 (b)에 나타낸 바와 같이, 지지대(412)의 하단에도 별도의 하부지지판(414)를 구비할 수 있다. The separation means 410 may be composed of a coupling plate 411 and a support 412 having the upper end supporting the pile 400, and a bracket 413 firmly connecting them, as shown in FIG. there is. Here, as shown in (b) of FIG. 10 , a separate lower support plate 414 may also be provided at the lower end of the support 412 .
상기 이격수단과 말뚝(400)의 하단은 용접이나 볼팅으로 결합될 수 있다. The spacing means and the lower end of the pile 400 may be coupled by welding or bolting.
상기와 같이 이격수단이 구비됨으로써 말뚝 하단의 하중이 확공홀 하부의 하단면적 전체로 고르게 분산되는 효과를 제공하며, 콘크리트 말뚝의 하단이 확공홀 바닥에서 일정 거리 이격된 상태에서 주입재(시멘트 밀크나 몰탈 등)가 경화되도록 한다.By providing the spacing means as described above, the load at the bottom of the pile is evenly distributed over the entire bottom area of the lower part of the drilling hole, and the injection material (cement milk or mortar) etc.) to harden.
또한, 상기 말뚝의 하단 외주면에는 요철 및/또는 돌기 등으로 형성되는 마찰력 증진수단이 더 형성되어 말뚝의 하중을 주입재를 통해 지반으로 더 고르게 전달할 수 있다.In addition, frictional force enhancing means formed of irregularities and/or protrusions may be further formed on the outer peripheral surface of the lower end of the pile to more evenly transmit the load of the pile to the ground through the injection material.
계속해서, 본 발명은 상기 제5 단계 이후, 말뚝의 상단을 하방향으로 수차례 타격하는 제6 단계;를 더 포함할 수 있다.Continuing, the present invention may further include; after the fifth step, a sixth step of hitting the top of the pile in the downward direction several times.
상기한 말뚝(400)은 통상 공장에서 생산된 콘크리트 말뚝을 이용할 수 있고 필요에 따라서는 강관말뚝 및 강관과 콘트리트를 결합한 복합말뚝 역시 동일한 방법으로 적용할 수 있다.The pile 400 can use a concrete pile produced in a normal factory, and if necessary, a steel pipe pile and a composite pile combining steel pipe and concrete can also be applied in the same way.
이상에서 설명한 바와 같은 본 발명에 따른 확공 오거 장치 및 이를 이용한 확공말뚝 시공 방법에 의하면, 확공 천공 작업을 위한 오거윙의 펼침 및 회수를 위한 오거윙의 접힘을 별도의 기계적인 구성없이 실행할 수 있으며, 윙거윙의 회수 시 자중에 의해 완전히 접히지 않더라도 굴착로드를 들어올릴 때 천공홀 하단에 걸려 자연스럽게 접힐 수 있어 회수 단계에서의 오작동을 없앨 수 있으며, 장비 운전자가 오거윙을 펼치고 접어야 할 깊이에 대한 주의를 집중할 필요가 없어 작업성을 향상시킬 수 있는 이점이 있다.According to the expansion auger device and the expansion pile construction method using the same according to the present invention as described above, the expansion of the auger wing for the expansion drilling work and the folding of the auger wing for recovery can be performed without a separate mechanical configuration, Even if the winger wing is not completely folded due to its own weight when recovering the winger, it can be folded naturally by being caught at the bottom of the drilling hole when lifting the excavation rod, thereby eliminating malfunctions in the recovery stage. There is an advantage in that workability can be improved because there is no need to concentrate.
또한, 본 발명에 의하면, 간단한 구조로 구성되면서도 오거윙의 펼침과 접힘을 가능하게 하여 기능성과 제작성을 확보할 수 있으며, 비교적 좁은 측면이 아닌 굴착로드의 하단면 전체 공간을 활용하여 오거윙이 구비되어 펼침과 접힘이 가능하므로 확공 비율을 증대시킬 수 있는 이점이 있다.In addition, according to the present invention, it is possible to expand and fold the auger wing while having a simple structure, thereby securing functionality and manufacturability. Since it is provided and can be expanded and folded, there is an advantage that can increase the expansion ratio.
또한, 본 발명은 오거윙의 펼침을 위한 별도의 복잡한 기계적인 장치를 필요로 하지 않아 굴착로드 내부의 공기 통로를 온전히 이용할 수 있으며, 펼치고 접는 기능을 행하는 별도의 장비 개조없이 확공 오거 장치만 굴착로드의 하단에 용이하게 교체 장착하여 채용할 수 있어 적용성을 확보할 수 있는 이점이 있다.In addition, the present invention does not require a separate complicated mechanical device for expanding the auger wing, so the air passage inside the excavation rod can be fully used, and only the excavation auger device is an excavation rod without a separate equipment modification to perform the unfolding and folding function It has the advantage of securing applicability because it can be easily replaced and installed at the bottom of the .
본 명세서에서 설명되는 실시 예와 첨부된 도면은 본 발명에 포함되는 기술적 사상의 일부를 예시적으로 설명하는 것에 불과하다. 따라서, 본 명세서에 개시된 실시 예는 본 발명의 기술적 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이므로, 이러한 실시 예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아님은 자명하다. 본 발명의 명세서 및 도면에 포함된 기술적 사상의 범위 내에서 당업자가 용이하게 유추할 수 있는 변형 예와 구체적인 실시 예는 모두 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The embodiments described in this specification and the accompanying drawings are merely illustrative of some of the technical ideas included in the present invention. Accordingly, since the embodiments disclosed in the present specification are for explanation rather than limitation of the technical spirit of the present invention, it is obvious that the scope of the technical spirit of the present invention is not limited by these embodiments. Modifications and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical spirit included in the specification and drawings of the present invention should be interpreted as being included in the scope of the present invention.
본 발명은 단단한 지반에서 천공홀 하단부의 직경을 넓혀서 천공하는데 이용된다.The present invention is used for drilling by expanding the diameter of the lower end of the drilling hole in the hard ground.

Claims (8)

  1. 천공 장비의 굴착로드에 착탈 가능하게 결합되는 확공 오거 장치에 있어서,In the drilling auger device detachably coupled to the excavation rod of the drilling equipment,
    상기 굴착로드의 하단과 연결되도록 상단부에 형성되는 연결부와, 하단부 전면에 형성되어 하기 오거윙을 수용하는 오거윙 수용부와, 힌지핀의 이탈을 방지하는 힌지핀 수용공, 및 내부에 공기 및 주입재의 이동 통로로서 형성되는 통공을 포함하며, 외경은 천공홀의 내경 이하로 이루어지는 오거하우징;A connection part formed at the upper end to be connected to the lower end of the excavation rod, an auger wing receiving part formed on the front surface of the lower end to receive the following auger wing, a hinge pin receiving hole for preventing the detachment of the hinge pin, and air and injection material therein auger housing comprising a through hole formed as a movement path of the auger housing, the outer diameter of which is less than or equal to the inner diameter of the perforated hole;
    상기 오거하우징의 오거윙 수용부에 끼워지는 오거윙 결합부와, 상기 오거하우징과의 이탈을 방지하는 힌지핀이 관통하는 힌지핀 관통공, 및 상기 오거하우징의 외경 바깥으로 내밀어지는 오거윙 돌출부를 포함하는 한 쌍의 오거윙;An auger wing coupling portion fitted to the auger wing receiving portion of the auger housing, a hinge pin through hole through which a hinge pin for preventing separation from the auger housing passes, and an auger wing protrusion protruding out of the outer diameter of the auger housing a pair of ogre wings comprising;
    상기 힌지핀 관통공을 관통하고 상기 힌지핀 수용공에 결합하여 오거윙과 오거하우징의 이탈을 방지하는 힌지핀; 및a hinge pin passing through the hinge pin through hole and coupled to the hinge pin receiving hole to prevent separation of the auger wing and the auger housing; and
    상기 오거윙의 전면에 구비되어 지반을 분쇄하는 복수의 오거팁;을 포함하고,A plurality of auger tips provided on the front surface of the auger wing to crush the ground; includes,
    상기 오거윙 수용부는 오거윙이 펼쳐진 상태에서 회전력과 하방향으로의 누르는 힘을 전달할 수 있도록 형성되는 제1 오거윙수용부, 및 오거윙이 펼쳐지는 과정에서도 회전력에 대한 저항력을 높이도록 중앙부에서 상기 제1 오거윙수용부보다 깊게 형성되는 제2 오거윙수용부를 포함하고,The ogre wing receiving portion is a first ogre wing receiving portion that is formed to transmit the rotational force and downward pressing force in the unfolded state of the auger wing, and the central portion to increase the resistance to the rotational force even in the process of unfolding the auger wing. Including a second auger wing receiving portion that is formed deeper than the first auger wing receiving portion,
    상기 오거윙의 오거윙 결합부는 상기 제1 오거윙수용부에 대응하게 형성되는 제2 오거윙결합부, 및 상기 제2 오거윙수용부에 대응하게 형성되는 제1 오거윙결합부를 구비하며,The ogre wing coupling part of the ogre wing includes a second ogre wing coupling part formed to correspond to the first ogre wing receiving part, and a first ogre wing coupling part formed to correspond to the second ogre wing receiving part,
    상기 제2 오거윙수용부는, 상기 한 쌍의 오거윙 중 하나의 오거윙의 제1 오거윙결합부를 수용하는 일측 오거윙수용부와 다른 하나의 오거윙의 제1 오거윙결합부를 수용하는 타측 오거윙수용부를 평면적으로 바라볼 때, 상기 힌지핀의 길이방향 중심축을 기준으로 일측 오거윙수용부의 폭과 타측 오거윙수용부의 폭이 각각 다르게 형성되되, 상기 일측 오거윙수용부와 타측 오거윙수용부 각각에서 상대적으로 크게 형성되는 폭은 서로 반대 측에 형성되게 이루어져, 상기 제2 오거윙수용부에는 상기 제1 오거윙결합부 각각의 측면 일부가 면(面)하는 측벽부가 형성되어 상기 제1 오거윙결합부 각각의 양측면이 상기 제2 오거윙수용부 내에서 지지되게 이루어져서,The second auger wing accommodating part, one oger wing accommodating part for accommodating the first ogre wing coupling part of one of the pair of auger wings, and the other auger for accommodating the first ogre wing coupling part of the other auger wing When the wing receiving part is viewed in a plan view, the width of the one ogre wing accommodating part and the other ogre wing accommodating part are formed to be different from each other with respect to the longitudinal central axis of the hinge pin, the one oger wing accommodating part and the other ogre wing accommodating part are formed. The widths formed relatively large in each are made to be formed on opposite sides of each other, and the second auger wing receiving part is formed with a side wall part that faces a part of the side of each of the first auger wing coupling parts, so that the first auger Both side surfaces of each of the wing coupling parts are made to be supported in the second auger wing receiving part,
    지반 또는 암반에 천공홀의 천공과 동시에 공벽 붕괴를 방지하는 강관케이싱이 설치된 상태에서 천공홀의 최하부에 확공홀을 형성하도록 천공홀 하부에 닿으면 상기 힌지핀을 중심으로 회전하여 한 쌍의 오거윙이 펼쳐지면서 상기 오거윙 돌출부가 천공홀 외경 바깥으로 확장되어, 천공된 천공홀의 외경보다 넓은 외경으로 지반을 천공하여 확공홀을 형성하는 것을 특징으로 하는When the steel pipe casing to prevent the collapse of the hole wall is installed at the same time as the drilling of the drilling hole in the ground or rock, when it touches the lower part of the drilling hole to form the drilling hole at the bottom of the drilling hole, it rotates around the hinge pin and unfolds a pair of auger wings The auger wing protrusion extends to the outside of the outer diameter of the drilling hole, characterized in that by drilling the ground with an outer diameter wider than the outer diameter of the perforated hole to form a drilling hole
    확공 오거 장치.Drilling Auger Device.
  2. 제1항에 있어서,According to claim 1,
    상기 한 쌍의 오거윙은 서로 반대 방향으로 펼쳐지게 구비되며, 상기 힌지핀 관통공을 모두 통과하는 하나의 힌지핀으로 오거윙과 오거하우징의 이탈을 방지하도록 구성되는 것을 특징으로 하는The pair of auger wings are provided to be spread out in opposite directions, and a single hinge pin passing through all of the hinge pin through holes is configured to prevent separation of the auger wing and the auger housing.
    확공 오거 장치.Drilling Auger Device.
  3. 제1항에 있어서,According to claim 1,
    상기 오거윙 결합부는,The auger wing coupling portion,
    평면인 상기 제2 오거윙수용부의 저면에 접하는 제1 오거윙결합부저면, 및 일정 각도 회전하여 상기 제2 오거윙수용부의 저면에 접하는 제2 오거윙결합부저면을 갖고 형성되고, 상기 제1 오거윙결합부저면과 제2 오거윙결합부저면 사이는 곡면을 형성하여, 힌지핀을 중심으로 제1 오거윙결합부저면과 제2 오거윙결합부저면이 상기 제2 오거윙수용부의 저면에 접촉하는 범위 내에서 상기 오거윙의 회전을 제한하도록 이루어지는 것을 특징으로 하는A first ogre wing coupling bottom surface in contact with the bottom surface of the second auger wing receiving part which is flat, and a second auger wing coupling part bottom surface in contact with the bottom surface of the second auger wing receiving part by rotating at a predetermined angle, the first A curved surface is formed between the ogre wing coupling bottom surface and the second auger wing coupling bottom surface, and the first ogre wing coupling bottom surface and the second auger wing coupling bottom surface are on the bottom surface of the second ogre wing receiving part around the hinge pin. characterized in that it is made to limit the rotation of the auger wing within the contact range
    확공 오거 장치.Drilling Auger Device.
  4. 지반을 천공하여 천공홀을 형성하고, 천공홀의 최하단부에 확공홀을 형성하여 콘크리트 말뚝을 삽입 고정시키는 확공말뚝 시공 방법에 있어서,In the drilling pile construction method in which a drilling hole is formed by drilling the ground, and an expansion hole is formed at the lowermost end of the drilling hole to insert and fix a concrete pile,
    지반을 일정 직경으로 천공하여 소정의 깊이까지 천공홀을 형성하는 제1단계;A first step of drilling the ground to a predetermined diameter to form a drilling hole to a predetermined depth;
    청구항 1, 청구항 2 및 청구항 3중 어느 한 항에 따른 확공 오거 장치를 이용하여, 상기 천공홀의 하단에 상기 천공홀의 직경 보다 큰 직경으로 일정 깊이까지 추가 천공하여 확공홀을 형성하는 제2단계;A second step of forming a drilling hole by additionally drilling to a predetermined depth with a diameter larger than the diameter of the drilling hole at the lower end of the drilling hole using the drilling auger device according to any one of claims 1, 2 and 3;
    상기 확공홀 하부의 슬라임을 제거하는 제3단계;a third step of removing the slime under the drilling hole;
    상기 확공홀에 주입재를 주입하는 제4단계;a fourth step of injecting an injection material into the drilling hole;
    미리 제작된 콘크리트 말뚝을 상기 천공홀에 삽입하는 제5단계;를 포함하는 것을 특징으로 하는A fifth step of inserting a pre-fabricated concrete pile into the drilling hole; characterized in that it comprises
    확공말뚝 시공 방법.How to construct an excavation pile.
  5. 제4항에 있어서,5. The method of claim 4,
    상기 천공홀의 천공과 동시에 공벽 붕괴를 방지하는 강관케이싱을 설치하는 제1-1단계;를 더 포함하는 것을 특징으로 하는Step 1-1 of installing a steel pipe casing to prevent collapse of the hollow wall at the same time as the drilling of the drilling hole; characterized in that it further comprises
    확공말뚝 시공 방법.How to construct an excavation pile.
  6. 제4항에 있어서,5. The method of claim 4,
    상기 제2 단계는,The second step is
    상기 제1단계 종료 후, 상기 천공홀 형성한 다음, 굴착로드의 하단의 확공 기능이 없는 일반 오거를 상기 확공 오거 장치로 교체거나, 일반 해머 비트를 상기 확공 오거 장치로 교체하는 2-2단계;를 더 포함하는 것을 특징으로 하는After completing the first step, after forming the drilling hole, a 2-2 step of replacing a general auger without a drilling function at the bottom of the excavation rod with the drilling auger device, or replacing a general hammer bit with the drilling auger device; characterized in that it further comprises
    확공말뚝 시공 방법.How to construct an excavation pile.
  7. 제4항에 있어서,5. The method of claim 4,
    상기 제5단계 종료 후 말뚝의 상단을 하방향으로 복수 회 타격하는 제6단계;를 더 포함하는 것을 특징으로 하는After the completion of the fifth step, a sixth step of hitting the top of the pile in the downward direction a plurality of times; characterized in that it further comprises
    확공말뚝 시공 방법.How to construct an excavation pile.
  8. 제4항에 있어서,5. The method of claim 4,
    상기 제5단계는 콘크리트 말뚝의 하단에서 상기 확공홀 하단과 말뚝 하단 사이를 일정 거리 이격시키는 이격수단을 구비한 후 실행하는 것을 특징으로 하는The fifth step is characterized in that it is carried out after providing a spacer means for spacing a predetermined distance between the bottom of the drilling hole and the bottom of the pile at the bottom of the concrete pile
    확공말뚝 시공 방법.How to construct an excavation pile.
PCT/KR2021/012343 2020-09-11 2021-09-10 Hole enlargement auger device and hole enlargement pile constructing method using same WO2022055298A1 (en)

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