WO2022048100A1 - 一种提高大范围调速响应能力的超高速电动空压机变电压扩稳控制系统及方法 - Google Patents
一种提高大范围调速响应能力的超高速电动空压机变电压扩稳控制系统及方法 Download PDFInfo
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- WO2022048100A1 WO2022048100A1 PCT/CN2021/073503 CN2021073503W WO2022048100A1 WO 2022048100 A1 WO2022048100 A1 WO 2022048100A1 CN 2021073503 W CN2021073503 W CN 2021073503W WO 2022048100 A1 WO2022048100 A1 WO 2022048100A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/22—Current control, e.g. using a current control loop
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/05—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation specially adapted for damping motor oscillations, e.g. for reducing hunting
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/12—Stator flux based control involving the use of rotor position or rotor speed sensors
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- the invention belongs to the field of stability expansion control of ultra-high-speed electric air compressors, and in particular relates to an ultra-high-speed electric air compressor variable voltage stability expansion control system and method for improving wide-range speed regulation response capability.
- the ultra-high-speed electric air compressor is an essential core component of the fuel cell system, providing sufficient air for the fuel cell system and ensuring the power output of the fuel cell system.
- the rapid speed change of the ultra-high-speed electric air compressor when the speed of the ultra-high-speed electric air compressor is rapidly adjusted in a large range leads to a sharp increase in the internal flow of the centrifugal turbocharger, and the instability of the outlet gas flow increases.
- the amplitude and frequency of the excitation rise rapidly.
- the amplitude and frequency of the load excitation of the ultra-high-speed electric air compressor surge, which gradually erodes its stability domain under the combined action of electromagnetic excitation, and induces the ultra-high-speed electric air compressor to eventually lose its stability, causing the speed of the ultra-high-speed electric air compressor to vibrate. and vibration noise is extremely serious.
- the Chinese patent (CN110069033A) provides a flow control method for a fuel cell air compressor. Through the predicted vehicle speed, the power required by the fuel cell and the air flow required by the air compressor at the corresponding vehicle speed are calculated, and based on the output The goal is to control the speed of the air compressor to adapt to changes in working conditions.
- the problem with this patent is that the speed control is simply based on the power demand, and the speed vibration generated by the ultra-high-speed air compressor under the influence of the load excitation is not considered in the speed control, resulting in high vibration noise and long response time.
- the Chinese patent (CN110729503A) provides a method for switching the mode of a hydrogen fuel cell air compressor. According to the speed and required power of the air compressor, according to the current switching method, the switching of the closed-loop or open-loop control of the air compressor can be realized. Improve the air flow control accuracy and control responsiveness, and ensure the stability of the air control system in low-speed and small-load areas.
- This method pays attention to the response of the speed control of the ultra-high-speed air compressor, but there are still the following problems: when the ultra-high-speed electric air compressor performs a large-scale rapid speed regulation in the ultra-high-speed range, the mode switching has been unable to control the load excitation caused by The high speed vibration can only ensure stable operation in the low speed and small load area.
- the present invention provides a variable voltage stability expansion control system and method for an ultra-high-speed electric air compressor that improves the wide-range speed regulation response capability, and introduces dynamic theory to the stability of the ultra-high-speed electric air compressor. Analysis is carried out to realize the expansion and stability control of the ultra-high-speed electric air compressor, which can significantly compress the response time of the ultra-high-speed electric air compressor, reduce vibration and noise, and improve stability.
- the present invention achieves the above technical purpose through the following technical means.
- An ultra-high-speed electric air compressor variable voltage stability expansion control system that improves the response capability of large-scale speed regulation, comprising a variable voltage stability expansion control module, and the variable voltage stability expansion control module includes d and q axis voltage stability range solving subsystems , the track positioning control subsystem and the track migration control subsystem, the d, q axis voltage stability range solving subsystem outputs the d, q axis voltage stability range to the track positioning controller according to the input real-time speed and d, q axis current.
- the orbit positioning control subsystem calculates the target convergence region and transmits it to the orbit migration control subsystem, and the orbit migration control subsystem obtains the d and q axis voltage commands according to the target convergence region and the d and q axis decoupling voltages, As the output of the variable voltage expansion stability control module.
- a variable voltage stability expansion control method for an ultra-high-speed electric air compressor that improves the wide-range speed regulation response capability comprising the steps of:
- Step (1) the d, q axis voltage stability range solving subsystem receives the real-time rotational speed signal, the real-time d-axis current signal and the real-time q-axis current signal, and the track migration control subsystem receives the d, q-axis decoupling voltage signals; d, q
- the shaft voltage stability range solving subsystem uses the load excitation matrix value function to identify the current load excitation
- step (2) the d and q axis voltage stability range solving subsystem uses the preset motor electromagnetic and mechanical parameters and the identified current load excitation to obtain the d and q axis voltage stability ranges under the current load conditions
- Step (3) according to the stable range of the d and q axis voltages under the current load conditions, the track positioning control subsystem and the track migration control subsystem correct the input d and q axis decoupling voltage signals, and output d and q axis voltage commands value.
- the acquisition process of the load excitation matrix value function is as follows: using the meshless method to reconstruct the load excitation time domain response matrix using the finite element simulation technology, using the penalty function to impose the boundary conditions of the finite element mesh, and time-step iteration.
- the direct inversion method is used to realize the identification of the value function of the load excitation matrix, and the load excitation matrix value function is obtained.
- the stable ranges of the d- and q-axis voltages under the current load conditions are determined by the identified load excitation, the three-parameter coupling bifurcation set of the d-axis voltage and the q-axis voltage.
- the three-parameter coupled bifurcation set is obtained by solving the critical conditions of the Fold bifurcation and the Hopf bifurcation.
- the acquisition of the d and q-axis voltage stability ranges requires the calculation of the balance point of the system, specifically: establishing a high-dimensional, multi-scale nonlinear dynamic model of the ultra-high-speed electric air compressor, and using the chaotic optimization method to search for the balance point the global optimal solution, take the global optimal solution of the equilibrium point obtained by each chaotic optimization method as the initial search value, the local accurate solution of the equilibrium point obtained by the previous conjugate gradient method and the local accurate solution of the equilibrium point obtained by this chaotic optimization method
- the distance of the global optimal solution of the balance point is the radius, and the conjugate gradient method is used to search for the exact solution of the balance point.
- the stable numerical range of the d and q axis voltages is taken as the convergence region C, and the maximum value of the sum of the squares of the d and q axis voltages is taken as the desired control target g, the desired control target g ⁇ C, the system state variable will automatically tend to g, Complete the expansion control of ultra-high-speed electric air compressors with direct intervention of bifurcation parameters.
- the present invention starts from the goal of resisting strong load excitation, and embeds the variable voltage expansion control module after the voltage decoupling control module, and the variable voltage expansion control module accurately estimates the load excitation, and the calculation guarantees
- the numerical range of d and q axis voltages for the safe and stable operation of the system, the d and q axis voltage commands obtained by applying control are used as the output of the variable voltage expansion stability control module, so that the ultra-high-speed electric air compressor can resist strong load excitation.
- the invention fundamentally solves the problem of rotational speed excitation of an ultra-high-speed electric air compressor and reduces vibration noise; the reduction of rotational speed excitation enables smooth transition of rotational speed, avoids additional overshoot processing, and further compresses response time.
- the invention can adapt to the change of load, especially to the extreme working conditions brought by the full power fuel cell system.
- Fig. 1 is the structure diagram of the variable voltage stability expansion control system of the high-speed electric air compressor according to the present invention
- FIG. 2 is a schematic diagram of the variable voltage stabilization control of the high-speed electric air compressor according to the present invention.
- an ultra-high-speed electric air compressor variable voltage stability expansion control system that improves the response capability of large-scale speed regulation
- the variable voltage stability expansion control module is embedded after the voltage decoupling control module, and the load excitation is accurately performed. Estimate and calculate the numerical range of d and q axis voltages to ensure the safe and stable operation of the system, and apply control to obtain d and q axis voltage commands and As the output of the variable voltage expansion control module, the ultra-high-speed electric air compressor can resist strong load excitation.
- the variable voltage expansion stability control module receives the d and q axis decoupling voltage signals sent by the voltage decoupling module and At the same time, relying on the current loop and the speed loop to receive the required signals for real-time identification of the load excitation, and output the d and q axis voltage commands, the coordinate conversion module converts the d and q axis voltage commands into U ⁇ and U ⁇ , and the SVPWM module outputs six The pulse IGBT control signal; at the same time, the angular velocity calculation module and the position detection module detect the rotor position and the sampling value of the electrical angular velocity in real time, which are used to complete the air compressor control.
- the variable voltage stability expansion control module includes a d, q axis voltage stability range solution subsystem, a track positioning control subsystem, and a track migration control subsystem.
- the d, q axis voltage stability range solving subsystem outputs the d and q axis voltage stability ranges to the track positioning control subsystem according to the input real-time rotational speed ⁇ r and the d and q axis currents id and i q ;
- the system calculates the target convergence region and transmits it to the orbit migration control subsystem; the orbit migration control subsystem calculates the target convergence region and the d and q axis decoupling voltages and Complete the stability expansion control of ultra-high-speed electric air compressors with direct intervention of bifurcation parameters.
- a variable voltage stability expansion control method for an ultra-high-speed electric air compressor that improves the wide-range speed regulation response capability specifically comprising the following steps:
- the d and q-axis voltage stability range solving subsystem receives the real-time rotational speed signal ⁇ r , the real-time d-axis current signal id and the real-time q-axis current signal i q , and the track migration control subsystem receives the d and q-axis decoupling voltage signal d.
- the q-axis voltage stability range solving subsystem uses the load excitation matrix value function to identify the current load excitation.
- the acquisition process of the load excitation matrix value function is as follows: using the meshless method finite element simulation technology to reconstruct the load excitation time domain response matrix, the flow field term and the pressure term are processed separately when space discretization is performed. After space discretization, the function expression between the flow field quantity and the pressure quantity on the meshless node is as follows:
- ⁇ ij is the flow field at node ij
- ⁇ L and ⁇ R are the flow field at the left and right ends of node ij, respectively
- m ij is the mass of node ij
- P ij is the pressure at node ij
- k is an optional parameter
- ⁇ i is the flow field of node i
- ⁇ j is the flow field of node j
- S i and S j are the limiter functions
- the speed, torque, inlet pressure, outlet pressure, air flow, inlet temperature, outlet temperature and other test data of the ultra-high-speed electric air compressor are obtained, and the penalty function is used to impose the boundary conditions of the finite element mesh:
- ⁇ is the boundary penalty factor, is the flow field at the boundary nodes of the finite element mesh, S N is the boundary area, and ⁇ is the magnification system;
- f( ⁇ 1 , ⁇ 2 ,..., ⁇ n ) is the load excitation of the ultra-high-speed electric air compressor
- y a is the response of the measuring point at time a obtained from the actual test
- Y p is the past row space
- Y f is the future row space
- Orthogonal triangular decomposition is used to reduce the Hankel matrix, and the orthogonal projection matrix of Y f on Y p is obtained.
- the singular value decomposition of the orthogonal projection matrix is used to construct the time-domain response state equation of the ultra-high-speed electric air compressor load excitation. for:
- a is the Hankel matrix with only one block row
- W a and V a are the residuals
- B and D are the time-domain state matrix and the time-domain output matrix, respectively, is the Kalman filter matrix
- ⁇ is the eigenvector matrix
- the direct inversion method is used to realize the identification of the load excitation matrix value function.
- the complex time-varying load excitation matrix value function of the ultra-high-speed electric air compressor is expressed as:
- H( ⁇ ) + is the inverse matrix of the load excitation frequency response function matrix
- X( ⁇ ) is the load excitation time domain response matrix
- step (2) the d and q axis voltage stability range solving subsystem uses the preset motor electromagnetic and mechanical parameters and the identified current load excitation to obtain the d and q axis voltage stability ranges under the current load conditions
- f e is the electromagnetic excitation
- ⁇ e is the rotor electrical angular velocity
- ⁇ 1 is a small parameter ( ⁇ 1 ⁇ 0)
- relative to the formula (9 ) is a nearly constant slow variable
- ⁇ is the electrical angular velocity
- ud is the d -axis voltage
- ⁇ is the permanent magnet flux linkage
- u q is the q-axis voltage
- ⁇ is the electromagnetic torque coefficient
- T L is the motor load torque
- F( ⁇ 1 , ⁇ 2 ,... ⁇ n ) represents the load excitation
- the objective function of the chaotic optimization method is defined as:
- i' d is the optimal solution of the d-axis current
- i' q is the optimal solution of the q-axis current
- ⁇ ' is the optimal solution of the motor speed
- the distance is the radius, and the exact solution of the equilibrium point is searched by the conjugate gradient method.
- the search radius of the conjugate gradient method can be calculated by the following formula:
- ⁇ is the difference between the local accurate solution of the equilibrium point obtained by the previous conjugate gradient method and the global optimal solution of the equilibrium point obtained by the chaotic optimization method this time;
- ⁇ is the characteristic root corresponding to the Jacobian matrix of the linear dynamic model, and a 1 , a 2 , and a 3 are coefficients;
- Step (3) according to the stable range of the d and q axis voltages under the current load conditions, the track positioning control subsystem and the track migration control subsystem correct the input d and q axis decoupling voltage signals, and output d and q axis voltage commands value
- the layered control mode is adopted, and the upper layer control uses the orbital positioning control, which is based on the stable numerical range of the d and q axis voltages of the ultra-high-speed electric air compressor;
- the lower layer of the controller uses orbital migration control to implement corresponding control means for the desired control target.
- the orbit positioning control subsystem requires the existence of a convergence domain C in the phase space, so that the adjacent orbits converge with each other, and the d and q-axis voltage stability numerical ranges obtained by the solution are taken as the convergence domain C, and the bifurcation parameters directly intervene in the ultra-high-speed electrodynamic space.
- the controlled form of the compressor expansion control can be expressed as:
- the maximum value of the sum of the squares of the d and q axis voltages is taken as the desired control target:
- the orbit migration control subsystem transfers the system into the target domain, the desired control target g ⁇ C, the system state variables and the desired control target are
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- 一种提高大范围调速响应能力的超高速电动空压机变电压扩稳控制系统,其特征在于,包括变电压扩稳控制模块,所述变电压扩稳控制模块包括d、q轴电压稳定范围求解子系统、轨道定位控制子系统和轨道迁移控制子系统,所述d、q轴电压稳定范围求解子系统根据输入的实时转速和d、q轴电流,输出d、q轴电压稳定范围给轨道定位控制子系统,所述轨道定位控制子系统计算出目标收敛域,传递给轨道迁移控制子系统,所述轨道迁移控制子系统根据目标收敛域及d、q轴解耦电压获取d、q轴电压指令,作为变电压扩稳控制模块的输出。
- 一种根据权利要求1所述的提高大范围调速响应能力的超高速电动空压机变电压扩稳控制系统的控制方法,其特征在于,包括步骤:步骤(1),d、q轴电压稳定范围求解子系统接收实时转速信号、实时d轴电流信号和实时q轴电流信号,轨道迁移控制子系统接收d、q轴解耦电压信号;d、q轴电压稳定范围求解子系统利用负载激励矩阵值函数辨识当前的负载激励;步骤(2),d、q轴电压稳定范围求解子系统利用预设的电机电磁、机械参数以及辨识的当前负载激励,获得当前负载条件下d、q轴电压稳定范围;步骤(3),依据当前负载条件下d、q轴电压稳定范围,轨道定位控制子系统、轨道迁移控制子系统对输入的d、q轴解耦电压信号进行修正,输出d、q轴电压指令值。
- 根据权利要求2所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述负载激励矩阵值函数为F(ω)=H(ω) +X(ω),其中H(ω) +为负载激励频响函数矩阵的逆矩阵,X(ω)为负载激励时域响应矩阵。
- 根据权利要求3所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述负载激励矩阵值函数的获取过程为:利用无网格法进行有限元仿真技术重构生成负载激励时域响应矩阵,采用罚函数施加有限元网格的边界条件,时间步迭代得到超高速电动空压机负载激励时域响应矩阵;将所述负载激励时域响应矩阵重构为Hankel矩阵,采用正交三角分解及特征值分解,得到超高速电动空压机的负载激励频响函数矩阵,利用直接求逆法实现负载激励矩阵值函数的辨识,得到所述负载激励矩阵值函数。
- 根据权利要求2所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述当前负载条件下d、q轴电压稳定范围,通过辨识的负载激励、d轴电压与q轴电压的三参数耦合分岔集确定。
- 根据权利要求2所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述三参数耦合分岔集由求解Fold分岔和Hopf分岔临界条件获取。
- 根据权利要求2所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述d、 q轴电压稳定范围的获取,需要计算系统的平衡点,具体为:建立超高速电动空压机高维度、多尺度非线性动力学模型,使用混沌寻优法搜索平衡点全局最优解,以每次混沌寻优法得到的平衡点全局最优解为搜索初值,以上一次共轭梯度法求得的平衡点局部精确解和本次混沌寻优法求得的平衡点全局最优解的距离为半径,利用共轭梯度法搜索平衡点精确解。
- 根据权利要求2所述的超高速电动空压机变电压扩稳控制方法,其特征在于,所述d、q轴电压稳定数值范围作为收敛域C,d、q轴电压平方之和最大值作为期望控制目标g,期望控制目标g∈C,系统状态变量将自动趋向于g,完成分岔参数直接干预的超高速电动空压机扩稳控制。
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US20190028052A1 (en) * | 2017-07-21 | 2019-01-24 | Kabushiki Kaisha Toshiba | Evaluation apparatus for evaluating inverter circuit for electric motor and evaluation method therefor |
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