WO2022042432A1 - Light emitting diode filament, and light bulb using light emitting diode filament - Google Patents

Light emitting diode filament, and light bulb using light emitting diode filament Download PDF

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Publication number
WO2022042432A1
WO2022042432A1 PCT/CN2021/113685 CN2021113685W WO2022042432A1 WO 2022042432 A1 WO2022042432 A1 WO 2022042432A1 CN 2021113685 W CN2021113685 W CN 2021113685W WO 2022042432 A1 WO2022042432 A1 WO 2022042432A1
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WO
WIPO (PCT)
Prior art keywords
led
layer
filament
led filament
lamp housing
Prior art date
Application number
PCT/CN2021/113685
Other languages
French (fr)
Chinese (zh)
Inventor
熊爱明
周林
王名斌
陈振坤
余志善
江涛
黎岳兴
鳗池勇人
斎藤幸广
张志超
Original Assignee
嘉兴山蒲照明电器有限公司
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Application filed by 嘉兴山蒲照明电器有限公司 filed Critical 嘉兴山蒲照明电器有限公司
Priority to JP2022600138U priority Critical patent/JP3242967U/en
Publication of WO2022042432A1 publication Critical patent/WO2022042432A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/235Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/237Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/60Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
    • F21K9/64Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/505Wavelength conversion elements characterised by the shape, e.g. plate or foil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present application relates to the field of lighting, and in particular, to an LED filament and a bulb lamp using the LED filament.
  • LEDs Light-emitting diodes
  • LEDs have the advantages of environmental protection, energy saving, high efficiency and long life, so they have been paid attention to in recent years and gradually replaced the status of traditional lighting fixtures.
  • the light emission of traditional LED light sources is directional, unlike traditional lamps that can provide illumination in a wide and wide-angle range. Therefore, the application of LEDs to traditional lamps has corresponding challenges depending on the type of lamps.
  • LED filament that enables LED light sources to emit light similar to traditional tungsten filament bulbs and achieve 360° full-angle illumination has been increasingly valued by the industry.
  • This kind of LED filament is made by connecting multiple LED chips in series on a narrow and slender glass substrate, then wrapping the entire glass substrate with silicone doped with phosphor powder, and then making electrical connections.
  • a flexible LED filament which is similar in structure to the above-mentioned filament, but the glass substrate part is replaced with a flexible substrate (hereinafter referred to as FPC), so that the filament can have a certain degree of bending.
  • the soft filament made of FPC has some disadvantages, such as the thermal expansion coefficient of FPC is different from that of the silica gel covering the filament, and the long-term use leads to the displacement or even degumming of the LED chip; or the FPC is not conducive to the flexible change of process conditions.
  • a soft filament for example: some embodiments of Chinese Patent Publication No. CN106468405A
  • a soft filament structure without a carrier substrate is provided, so as to have a flexible fluorescent package with wavelength conversion function , to replace the traditional structure that the chip must be mounted on the substrate first, and then the phosphor powder/package is applied.
  • some of the filament structures pose challenges to the stability of metal bonding between chips when they are bent. When the chips in the filament are carefully arranged, if the adjacent LED chips are connected by metal bonding, it is easy to When the filament is bent, the stress is too concentrated on a specific part of the filament, and the metal wire connecting the LED chips is damaged or even broken. Therefore, some embodiments still have room for improvement in quality.
  • This application further optimizes the above application to further correspond to various process and product requirements.
  • the LED filament is generally set in the LED bulb, and in order to present the beauty of the appearance, and to make the lighting effect of the LED filament more uniform and broad, the LED filament will be bent to show various curves.
  • LED chips are arranged in the LED filament, and the LED chips are relatively hard objects, which makes it difficult for the LED filament to be bent into a desired shape.
  • the LED filament is also prone to cracks due to stress concentration during bending.
  • LED filament lamps generally use a driving power supply to convert alternating current into direct current and then drive light.
  • a driving power supply to convert alternating current into direct current and then drive light.
  • ripple in the process of rectifying alternating current into direct current by the driving power supply, which will cause the LED filament to flicker when emitting light.
  • an electrolytic capacitor for ripple removal is usually added to the driving power supply. The heat generated by the heating element in the driving power supply will have a great impact on the service life of the electrolytic capacitor. .
  • inventive aspects may actually include one or more inventive aspects currently claimed or not yet claimed, and in order to avoid confusion due to unnecessary distinctions between these inventions in the course of writing the specification, multiple The inventive aspects may be collectively referred to herein as the "application.”
  • the present application discloses an LED filament.
  • the LED filament includes an LED segment, an electrode and a light conversion layer.
  • the LED segment includes at least one LED chip.
  • adjacent LED chips and between the LED chips and the electrodes are provided. They are electrically connected to each other.
  • the light conversion layer includes a top layer and a carrier layer.
  • the carrier layer includes a transparent layer and a base layer. The top layer and the base layer are in contact with the LED chip, and the transparent layer is in contact with the base layer. In the length direction of the LED filament, the length of the transparent layer is smaller than that of the base layer. length.
  • the base layer includes opposing upper and lower surfaces, the upper surface of the base layer is in contact with a portion of the top layer, and the lower surface of the base layer is in contact with the transparent layer.
  • the transparent layer includes a first transparent layer and a second transparent layer, and there is a space between the first transparent layer and the second transparent layer.
  • the LED chip closest to the first end of the light conversion layer is denoted as LED chip n1, and the chips from the first end to the second end are sequentially LED chips n2, n3, ... nm, m is an integer and m ⁇ 800,
  • the length of the first transparent layer and/or the second transparent layer in the length direction of the LED filament is at least greater than the distance from the first end of the light conversion layer to the LED chip n2.
  • the application also discloses an LED bulb lamp, the LED bulb lamp comprises a lamp housing and a lamp cap connected to the lamp housing, and the lamp housing is provided with at least one cantilever, a stem and any one of the above claims 1 to 5.
  • the LED filament, the stem includes a vertical rod, each cantilever includes a first end and a second end opposite, the first end of the cantilever is connected to the vertical rod, the second end of the cantilever is connected to the LED filament, and the LED bulb is located at a spatial coordinate In the system (X, Y, Z), where the Z axis is parallel to the stem, each cantilever has an intersection with the LED filament, and on the XY plane, at least two intersections are located on the circumference with the stem as the center.
  • the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has the maximum width at the plane A, and when there is an intersection between the stem and the plane A, the lamp housing has the opposite top of the lamp housing and the bottom of the lamp housing.
  • the bottom is close to the lamp cap, and the length of the LED filament located between the top of the lamp housing and the plane A is less than the length of the LED filament located between the plane A and the bottom of the lamp housing.
  • the conductor segment includes a conductor connecting two adjacent LED segments, and the thickness of the base layer in the radial direction of the LED filament is less than or equal to the thickness of the conductor in the radial direction of the LED filament.
  • the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has the maximum width at the plane A, and when there is an intersection between the stem and the plane A, the lamp housing has the opposite top of the lamp housing and the bottom of the lamp housing. The bottom is close to the lamp head.
  • the distance from the highest point of the LED filament to the plane A is smaller than the distance from the lowest point of the LED filament to the plane A.
  • the spectral intensity of the light emitted by the LED filament has three peaks P1', P2', P3' between wavelengths 400nm to 800nm, the peak P1' is between 430nm and 480nm, and the peak P2' is between 430nm and 480nm.
  • the wavelength is between 480nm and 530nm, and the peak P3' is between the wavelength 630nm and 680nm.
  • the average color rendering index of the LED bulb lamp is greater than 95, and the light efficiency of the LED filament is greater than or equal to 100lm/w.
  • the application has the following or any combination of technical effects through the above-mentioned technical solutions: (1) by filling the lamp housing with nitrogen and oxygen, the service life of the base can be effectively improved due to the effect of oxygen and the groups in the base; ( 2) By designing the relationship between the diameter of the lamp cap, the maximum diameter of the lamp housing and the maximum width of the LED filament in the Y-axis direction on the YZ plane or the maximum width in the X-axis direction on the XZ plane, the ball can be effectively improved.
  • the heat dissipation effect of the bulb (3) the thickness of the base layer is less than the thickness of the top layer, because the thermal conductivity of the top layer is greater than that of the base layer, and the heat generated by the LED chip is conducted to the outer surface of the base layer.
  • the carrier layer includes a transparent layer and a base layer.
  • the transparent layer supports part of the base layer, thereby enhancing the strength of the base layer, which is conducive to bonding and bonding.
  • the part of the base layer that is not covered by the transparent layer can make some LEDs
  • the heat generated by the chip is directly dissipated after passing through the base layer;
  • the transparent layer includes a first transparent layer and a second transparent layer.
  • the conductor includes a covering part and an exposed part.
  • 1A is a schematic structural diagram of another embodiment of the LED filament of the present application.
  • 1B is a schematic structural diagram of another embodiment of the LED filament of the present application.
  • 1C is a schematic structural diagram of another embodiment of the LED filament of the present application.
  • FIGS. 1D to 1G are schematic structural diagrams of various embodiments of the LED filament of the present application.
  • 1H is a top view of an embodiment of the LED filament of the present application with the top layer removed;
  • FIG. 2A is a schematic structural diagram of an embodiment of an LED filament of the present invention.
  • Figure 2B is a bottom view of Figure 2A;
  • Fig. 2C is the partial cross-sectional schematic diagram of A-A position in Fig. 2A;
  • 3A to 3E are schematic diagrams of the first embodiment of the manufacturing method of the LED filament of the present invention.
  • 4A to 4D are respectively a schematic diagram, a side view, another side view and a top view of an LED bulb lamp according to an embodiment of the present application;
  • FIG. 5 is a schematic diagram of an LED bulb lamp according to an embodiment of the present application.
  • FIG. 6A is a schematic diagram of a lamp holder according to an embodiment of the present application.
  • Fig. 6B is the schematic diagram of A-A section in Fig. 6A;
  • FIG. 7A is a schematic diagram of a lamp holder according to an embodiment of the present application.
  • FIG. 7B is a schematic diagram of an embodiment of the B-B section in FIG. 7A;
  • FIG. 7C is a schematic diagram of an embodiment of section B-B in FIG. 7A;
  • 8A to 8D are respectively a schematic diagram, a side view, another side view and a top view of an LED bulb lamp according to an embodiment of the present application;
  • FIG. 9 is a schematic diagram of the light emission spectrum of the LED bulb lamp according to an embodiment of the present application.
  • FIG. 10 is a schematic diagram of the light emission spectrum of the LED bulb lamp according to an embodiment of the present application.
  • FIG. 11 is a schematic diagram showing the light emission spectrum of the LED bulb lamp according to an embodiment of the present application.
  • the LED filament has light conversion layers 220/420, LED chip units 202/204 (or LED segments 402/404) and electrodes (or conductive electrodes) 210, 212/410, 412.
  • the light conversion layer 220/420 wraps the LED chip unit 202/204 (or LED segment 402/404) and part of the electrodes (or conductive electrodes) 210, 212/410, 412, and part of the electrodes (or conductive electrodes) 210, 212/410, 412 exposes the light conversion layer 220/420, between adjacent LED chip units 202, 204 (or LED segments 402, 404) and between the LED chip units 202/204 (or LED segments 402/404) and electrodes (or conductive electrodes) 210, 212/410, 412 are electrically connected to each other.
  • the LED filament includes at least two LED chips 442 , and adjacent LED chips 442 are electrically connected to each other.
  • the LED chip unit 202 / 204 (or LED segment 402 / 404 ) includes at least one LED chip 442 .
  • the light conversion layer 420 includes a top layer 420a and a carrier layer, and the top layer 420a and the carrier layer can each be a layered structure of at least one layer.
  • the layered structure can be selected from: phosphor glue with high plasticity (relative to phosphor film), phosphor film or transparent layer with low plasticity, or any combination of the three.
  • the phosphor glue/phosphor film includes the following components: silicone modified polyimide and/or glue, and the phosphor glue/phosphor film may also include phosphor, inorganic oxide nanoparticles (or heat-dissipating particles).
  • the transparent layer can be composed of light-transmitting resin (eg, silica gel, polyimide) or a combination thereof.
  • the glue can be, but is not limited to, silica gel.
  • the top layer 420a is made of the same material as the carrier layer.
  • the carrier layer includes a base layer, and in the height direction of the LED filament, the height of the top layer is greater than that of the base layer.
  • the base layer includes opposing upper and lower surfaces, the top layer includes opposing upper and lower surfaces, and the upper surface of the base layer is in contact with a portion of the lower surface of the top layer; the LED chip includes opposing upper and lower surfaces, and the upper surface of the LED chip is opposite Since the lower surface of the LED chip is close to the upper surface of the top layer, the distance from the lower surface of the LED chip to the lower surface of the base layer is smaller than the distance from the lower surface of the LED chip to the upper surface of the top layer, because the thermal conductivity of the top layer is greater than that of the base layer, and the LED chip The distance that the generated heat is conducted to the outer surface of the base layer is relatively short, so that the heat is not easy to accumulate, and the heat dissipation effect of the LED filament is good.
  • the average length of the LED filament per millimeter (or the average length of the filament body per millimeter or the average length of the top layer per millimeter) emits at least 4lm of luminous flux.
  • the average length of the LED filament per millimeter (or the average length of the filament body per millimeter or the average length of the top layer per millimeter) includes at least 2 LED chips, and the temperature of the LED filament is not greater than that of the LED filament lighting in an ambient environment of 25° C. Junction temperature at 15000 hours.
  • FIG. 1A is a schematic structural diagram of an embodiment of the LED filament of the present application.
  • the LED filament 400 has: a light conversion layer 420 ; LED segments 402 / 404 and electrodes 410 / 412 .
  • the LED segments 402/404 have at least one LED chip 442, and the adjacent LED chips in the LED filament, the LED chips and the electrodes 410/412 are electrically connected to each other, for example, through a circuit film, such as the first wire in FIG. 1B described later 440 and other methods to achieve the above electrical connection.
  • the light conversion layer 420 includes a top layer 420a and a carrier layer, the carrier layer includes a base layer 420b and a transparent layer 420c, and the base layer 420b is located between the top layer 420a and the transparent layer 420c (at least on a certain section of the LED filament 400).
  • the base layer 420b includes opposing upper and lower surfaces, the upper surface of the base layer 420b is in contact with a portion of the top layer 420a, and the lower surface of the base layer 420b is in contact with the transparent layer 420c.
  • a portion of the base layer 420b The lower surface is in contact with the transparent layer 420c, and the transparent layer 420c supports a part of the base layer 420b, thereby enhancing the strength of the base layer 420b and facilitating die bonding and wire bonding.
  • the generated heat is directly dissipated after passing through the base layer 420b.
  • the total length of the base layer 420b is the same as the total length of the top layer 420a. In one embodiment, the total length of the transparent layer 420c is 5-100% of the total length of the base layer 420b.
  • the length of the transparent layer 420c Less than the length of the base layer 420b, the total length of the transparent layer 420c is 10-80% of the total length of the base layer 420b. In one embodiment, the total length of the transparent layer 420c is 10-50% of the total length of the base layer 420b.
  • the LED filament When it is thinner (for example, the width of the LED filament is ⁇ 120 ⁇ m), the heat dissipation area of the LED chip is relatively reduced. Since the transparent layer is located under the base layer, on the one hand, the deformation of the base layer caused by heat can be reduced; on the other hand, it can help support the LED chip. , which is conducive to solid crystal bonding.
  • the transparent layer 420c includes a first transparent layer 420c1 and a second transparent layer 420c2, the first transparent layer 420c1 and the second transparent layer 420c2 both extend along the length direction of the LED filament, and the first transparent layer 420c1 extends from the base layer 420b. One end extends, the second transparent layer 420c2 extends from the other end of the base layer 420b, and the extending direction of the first transparent layer 420c1 is opposite to that of the second transparent layer 420c2.
  • the light conversion layer 420 has a first end and a second end opposite to the first end.
  • the LED chip 442 is located between the first end and the second end.
  • the LED chips are denoted as LED chips n 1 , then the LED chips from the first end to the second end are LED chips n 2 , n 3 , . . . n m , m is an integer and m ⁇ 800, in some embodiments, 50 ⁇ m ⁇ 300, the length of the first transparent layer 420c1 and/or the second transparent layer 420c2 in the length direction of the LED filament is at least greater than the distance from the first end to the LED chip n2.
  • the distance between the first transparent layer 420c1 and the second transparent layer 420c2 is greater than the first transparent layer 420c1 and/or the second transparent layer 420c1.
  • FIG. 1B is a schematic structural diagram of another embodiment of the LED filament of the present application.
  • the LED filament 400 has: a light conversion layer 420; LED segments 402, 404; electrodes 410, 412;
  • the conductor segment 430 between the two LED segments 402 and 404 is adjacent.
  • the LED segments 402 / 404 include at least two LED chips 442 , and the LED chips 442 are electrically connected to each other through first wires 440 .
  • the conductor segment 430 includes a conductor 430a connecting the LED segments 402 and 404, wherein the shortest distance between the two LED chips 442 located in the adjacent two LED segments 402 and 404 is greater than the phase within the LED segments 402 and 404.
  • the distance between two adjacent LED chips, the length of the first wire 440 is smaller than the length of the conductor 430a. In this way, it can be ensured that when the two LED segments are bent, the generated stress will not cause the conductor segment to break.
  • the light conversion layer 420 is coated on at least two sides of the LED chip 442/electrodes 410, 412. The light conversion layer 420 exposes a portion of the electrodes 410 , 412 .
  • the light conversion layer 420 has a top layer 420a and a carrier layer, respectively serving as an upper layer and a lower layer of the LED filament.
  • the carrier layer includes a base layer 420b, and the base layer 420b includes an upper surface and a lower surface opposite to the upper surface.
  • the upper surface of the base layer 420b is close to the top layer 420a, and the LED segments 402/404 and part of the electrodes 410/412 are placed on the upper surface of the base layer 420b, or at least one side of the LED segments 402/404 is adjacent to the base layer 420b.
  • the upper surfaces are in contact (direct or indirect contact).
  • the conductor segment 430 is also located between two adjacent LED segments 402 and 404 , and the plurality of LED chips 442 in the LED segments 402 and 404 are connected to each other through the first wire 440 .
  • Electrical connection the conductors 430a in the conductor segments 430 of FIG. 1C are not in the form of wires, but in the form of sheets or films.
  • the conductor 430a may be copper foil, gold foil, or other electrically conductive materials.
  • the conductor 430a is attached to the surface of the base layer 420b and adjacent to the top layer 420a, that is, between the base layer 420b and the top layer 420a.
  • the conductor segment 430 and the LED segments 402/404 are electrically connected through the second wire 450, that is, the two LED chips 442 which are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430 are connected by the second wire.
  • 450 is electrically connected to the conductor 430a in the conductor segment 430 .
  • the length of the conductor segment 430 is greater than the distance between two adjacent LED chips 442 in the LED segments 402 and 404, and the length of the first wire 440 is less than the length of the conductor 430a.
  • the thickness of the electrodes 410/412 and the conductor 430a in the radial direction of the LED filament is 0.5H-1.4H, preferably 0.5H-0.7H.
  • the wire bonding process can be implemented, and the wire bonding process quality (ie, good strength) can be ensured, and the stability of the product can be improved.
  • the LED filament 400 has: a light conversion layer 420 ; LED segments 402 , 404 ; electrodes 410 , 412 ;
  • the LED segments 402/404 include at least one LED chip 442, and the conductor segments 430 and the LED segments 402/404 are electrically connected through a second wire 450, that is, they are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430.
  • the two LED chips 442 are electrically connected to the conductors 430 a in the conductor segments 430 through the second wires 450 .
  • the LED chips 442 are electrically connected to each other through the first wires 440.
  • the conductor segments 430 include conductors 430a connecting the LED segments 402 and 404.
  • the conductors 430a are, for example, conductive metal sheets or metal strips, such as copper sheets or iron sheets.
  • the shortest distance between the two LED chips 442 located in the two adjacent LED segments 402 and 404 respectively is greater than the distance between the two adjacent LED chips in the LED segments 402/404, and the length of the first wire 440 is less than the length of the conductor 430a . In this way, it can be ensured that when the two LED segments are bent, the stress-bearing area of the conductor segment is larger, and the generated stress will not cause the conductor segment to break.
  • the light conversion layer 420 covers at least two sides of the LED chip 442/electrodes 410, 412.
  • the light converting layer 420 exposes a portion of the electrodes 410,412.
  • the light conversion layer 420 includes a top layer 420a and a carrier layer, the carrier layer includes a base layer 420b and a transparent layer 420c, the base layer 420b is located between the top layer 420a and the transparent layer 420c, the base layer 420b and the top layer 420a cover at least two sides of the LED chip 442, and the transparent layer 420c
  • the thermal conductivity of the base layer 420b is greater than that of the base layer 420b, and the thickness of the base layer 420b in the radial direction of the LED filament is less than or equal to the thickness of the conductor 430a in the radial direction of the LED filament.
  • the transparent layer 420c can be, for example, a hard substrate such as an alumina ceramic plate or a sapphire substrate, or a soft substrate with high thermal conductivity (eg, thermal conductivity ⁇ 2.0 (W/(m ⁇ K)), a translucent alumina ceramic plate or a transparent sapphire substrate.
  • the substrate is conducive to the transmission of the light emitted by the LED chip towards the transparent layer, thereby realizing the full circumference of the LED filament.
  • the top layer 420a, the base layer 420b and the transparent layer 420c wrap the conductor 430a, which reduces the influence of the external environment on the conductor on the one hand, On the other hand, the bearing capacity of the conductor is increased when the conductor is electrically connected, and the stability of the electrical connection when the conductor is bent is improved.
  • the thickness of the base layer 420b in the height direction of the LED filament is less than or equal to that of the conductor 430a at the height of the LED filament
  • the thickness of the transparent layer 420c in the height direction of the LED filament is greater than that of the base layer 420b at the height of the LED filament.
  • the thickness in the direction of the LED chip is short, and the conductive path of the heat generated by the LED chip to the transparent layer is short, which improves the heat dissipation effect of the LED filament.
  • the absolute value of the height difference between the LED chip 442 and the conductor 430a in the height direction of the LED filament is greater than The height of the LED chip 442 in the height direction of the LED filament, when the LED filament is bent, the second wire is deformed after being stretched by force, and the second wire is not easily broken.
  • the base layer 420b is at least one of the LED chip 442. In this embodiment, the LED chip 442 and the conductor 430a are located on different sides of the base layer 420b.
  • the conductor 430a includes a covering portion 430b and an exposed portion 430c, and the length of the exposed portion 430c in the axial direction of the LED filament is smaller than that between adjacent LED chips in any LED segment 402/404 When the LED filament is bent, the exposed portion 430c will be slightly deformed by force, the bending area is small, and the degree of deformation is small, which is conducive to maintaining the bending shape of the LED filament. As shown in FIG.
  • the exposed part 430c includes a first exposed part 430c1 and a second exposed part 430c2 , the part of the top layer 420a exposing the conductor 430a is the first exposed part 430c1 , and the part of the transparent layer 420c exposing the conductor 430a is the second exposed part 430c2 , the length of the first exposed portion 430c1 in the axial direction (length direction) of the LED filament is greater than or equal to the length of the second exposed portion 430c2 in the axial direction of the LED filament, so as to ensure the stability of the electrical connection and the stress when the conductor is bent evenly. As shown in FIG.
  • the exposed portion only includes the first exposed portion 430c1 , and the length of the first exposed portion 430c1 in the axial direction of the LED filament is less than or equal to the distance between adjacent LED chips in any LED segment 402/404.
  • the exposed portion only includes the second exposed portion 430c2, which can relieve the stress concentration of the conductor.
  • the length of the second exposed portion 430c2 in the axial direction of the LED filament is less than or equal to the distance between adjacent LED chips in any LED segment 402/404. Since a part of the conductor is located between the adjacent transparent layers, the transparent layers can ensure that the The stability of the conductor's support.
  • the LED filament 400 has: a light conversion layer 420; LED segments 402, 404; electrodes 410, 412;
  • the LED segments 402 and 404 include at least one LED chip 442 .
  • the conductor segments 430 and the LED segments 402 and 404 are electrically connected through the second wires 450 , that is, they are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430 .
  • the two LED chips 442 are electrically connected to the conductors 430 a in the conductor segments 430 through the second wires 450 .
  • the conductor segment 430 includes a conductor 430a connecting the LED segments 402, 404, and the conductor 430a is, for example, a conductive metal sheet or metal strip, such as a copper sheet or an iron sheet.
  • the shortest distance between the two LED chips 442 respectively located in the adjacent two LED segments 402 and 404 is greater than the distance between the two adjacent LED chips in the LED segments 402/404, and the LED chips are electrically connected through the first wires 440.
  • the length of the first wire 440 is less than the length of the conductor 430a.
  • the light conversion layer 420 covers at least two sides of the LED chip 442/electrodes 410, 412.
  • the light conversion layer 420 exposes a portion of the electrodes 410 , 412 .
  • the light conversion layer 420 includes a top layer (not shown) and a carrier layer.
  • the carrier layer includes a base layer 420b and a transparent layer 420c.
  • the LED chips 442 in the LED segments 402/404 are along the radial direction of the LED filament (or the width direction of the LED filament). Arranged, each LED chip 442 within LED segment 402/404 is connected to conductor 430a and/or electrode 410/412, respectively.
  • the widths of the base layer 420b and the transparent layer 420c in the radial direction of the LED filament are equal, the contact area between the base layer 420b and the transparent layer 420c is large, and delamination is not easy to occur between the base layer 420b and the transparent layer 420c.
  • the width of the base layer 420b in the radial direction of the LED filament is smaller than the width of the transparent layer 420c in the radial direction of the LED filament
  • the top layer (not shown) is in contact with the base layer and the transparent layer 420c
  • the thickness of the base layer 420b Less than the thickness of the top layer
  • the heat emitted by the LED chip is simultaneously transferred to the top layer and the transparent layer through the base layer, thereby improving the heat dissipation efficiency of the LED filament.
  • the top layer and the transparent layer fully wrap the base layer, which can protect the base layer from the external environment.
  • the top layer is protected by multiple sides, which reduces the probability of the second wire 450 breaking, and improves the product yield.
  • FIG. 2A is a three-dimensional partial cross-sectional schematic diagram of an embodiment of the LED filament of the present invention
  • FIG. 2B is a bottom view schematic diagram of FIG. 2A
  • the LED filament 300 includes a plurality of LED chip units 202 and 204 , at least two conductive electrodes 210 and 212 , and a light conversion layer 220 .
  • the LED chip units 202 and 204 are electrically connected to each other.
  • the conductive electrodes 210 and 212 are disposed corresponding to the LED chip units 202 and 204 , and are electrically connected to the LED chip units 202 and 204 through the first conductive portion 240 .
  • the light conversion layer 220 wraps the LED chip units 202, 204 and the conductive electrodes 210, 212, and exposes at least a part of the two conductive electrodes 210, 212, wherein the light conversion layer 220 includes silica gel, phosphors and heat dissipation particles.
  • the LED chip unit 202 / 204 includes at least one LED chip, and each surface of the LED chip has the same phosphor concentration, so that the light conversion rate of each surface is the same, and the light uniformity of the LED filament is good.
  • the LED chip unit 202/204 includes at least one LED chip, and the LED chip unit 202/204 has a first electrical connection part 206a and a second electrical connection part 206b. In the length direction of the LED filament, the distance between the first connecting portions 206 a of the two adjacent LED chip units 202 and 204 is greater than the distance between the two adjacent LED chip units 202 and 204 .
  • the distance between the first connecting portion 206 a and the second connecting portion 206 b of two adjacent LED chip units 202 , 204 is greater than that between the two adjacent LED chip units 202 , 204 At least a part of the first electrical connection portion 206 a and the second electrical connection portion 206 b are in contact with the light conversion layer 220 .
  • the first electrical connection part 206a and the second electrical connection part 206b are located on the same side of the LED chip units 202/204.
  • the second electrical connection portion 206b of the LED chip unit 202 is electrically connected to the first electrical connection portion 206a of the LED chip unit 204 .
  • the second electrical connection portion of the LED chip unit 202 can be electrically connected through the second conductive portion 260 .
  • the portion 206b is electrically connected to the first electrical connection portion 206a of the LED chip unit 204.
  • the second conductive portion 260 has a terminal a and a terminal b.
  • the connection between the terminal a and the terminal b is a straight line ab, and the straight line ab is connected to the length direction of the LED filament. p intersects.
  • the light conversion layer 220 includes a top layer and a carrier layer (not shown), the top layer wraps the LED chip units 202, 204 and the conductive electrodes 210, 212, and exposes at least a part of the two conductive electrodes 210, 212,
  • the carrier layer includes a base layer, the base layer includes an upper surface and a lower surface opposite to the upper surface, relative to the lower surface of the base layer, the upper surface of the base layer is close to the top layer, and at least one of the first conductive portion 240 and the second conductive portion 260 is connected to the base layer.
  • the first electrical connection portion 206a and the second electrical connection portion 206b are in contact (direct contact or indirect contact) with the upper surface of the base layer.
  • the LED chip unit can be a flip chip or a mini LED chip, and a mini LED refers to an LED with a package size in the range of 0.1-0.2mm, also known as a sub-millimeter light-emitting diode.
  • the second electrical connection part 206b of the LED chip unit 202 can be the positive connection point
  • the first electrical connection part 206a of the LED chip unit 204 can be the negative connection point
  • the second electrical connection part 206a of the LED chip unit 202 can be the negative connection point.
  • the electrical connection portion 206b is electrically connected to the first electrical connection portion 206a of the LED chip unit 204 through the second conductive portion 260 .
  • the second electrical connection portion 206b of the LED chip unit 202 may be the negative connection point
  • the first electrical connection portion 206a of the LED chip unit 204 may be the positive connection point
  • the second electrical connection portion 206b of the LED chip unit 202 may be connected through the first electrical connection point 206b.
  • the two conductive parts 260 are electrically connected to the first electrical connection part 206 a of the LED chip unit 204 .
  • the first conductive part 240 and the second conductive part 260 may be in the form of wires or films, such as copper wires, gold wires, circuit films or copper foils.
  • FIGS. 3A to 3E are schematic diagrams of an embodiment of a manufacturing method of an LED filament of the present invention.
  • the manufacturing method of LED filament includes:
  • S22A Coating the top layer 220a on the parts of the LED chip units 202, 204 and the conductive electrodes 210, 212 that are not in contact with the carrier 280, and then curing the LED chip units 202, 204 and the conductive electrodes 210, 212 on which the top layer 220a has been coated ( or solidification) process, so that the top layer 220a is cured and covers the LED chip units 202, 204 and the conductive electrodes 210, 212 above the carrier, and exposes a part of at least two conductive electrodes 210, 212 (as shown in FIG. 3B).
  • Such curing procedures such as, but not limited to, heating, or ultraviolet (UV) irradiation;
  • S22B There are several ways to invert the LED chip units 202, 204 and the conductive electrodes 210, 212 on which the top layer 220a has been coated.
  • the second is, if there is a glue-like substance for adhesion between the carrier 280 and the LED chip units 202, 204, the conductive electrodes 210, 212, such as a photoresist used in the semiconductor process or a die-bonding glue that is easy to remove,
  • the jelly-like substance has the effect of temporarily fixing the LED chip units 202 and 204 and the conductive electrodes 210 and 212 on the carrier 280 after being properly baked.
  • the photoresist coated on the carrier 280 can be cleaned with acetone, or cleaned with a corresponding solvent
  • the die-bonding glue on the carrier can separate the LED chip units 202 , 204 , the conductive electrodes 210 , 212 , which have been coated with the top layer 220 a , from the carrier 280 .
  • further cleaning can be performed to remove residual photoresist or die-bonding adhesive.
  • step S26 After step S24, the base layer 220b is coated on the parts of the LED chip units 202, 204 and the conductive electrodes 210, 212 that are not coated with the top layer 220a, and cured after the coating is completed (as shown in FIG. 3D).
  • step S28 may be further included to cut the LED chip units 202, 204 and the conductive electrodes 210, 212 wrapped with the light conversion layer 220, that is, the cutting positions drawn by the dotted line in FIG. 3E, so that , the strip-shaped element after cutting is the LED filament 300 .
  • the cutting method of step S28 is not limited to FIG. 3E , and every two adjacent column LED chip units 202 and 204 can also be cut into a single LED filament.
  • the top layer 220a and the base layer 220b in the manufacturing method of the LED filament of this embodiment may contain phosphors and silica gel in the same proportion. If the top layer 220a and the base layer 220b also contain oxide nanoparticles, the phosphor powder and silica gel in the top layer 220a and the base layer 220b The ratio of the oxide nanoparticles is the same, in other words, the top layer 220a and the base layer 220b are made of the same material, and they are only distinguished into the top layer 220a and the base layer 220b for the convenience of description. Of course, in other embodiments, the proportions of phosphors, silica gel, and oxide nanoparticles in the top layer 220a and the base layer 220b may be different.
  • the above-mentioned base layer includes silicone-modified polyimide, thermal curing agent, heat-dissipating particles and phosphors
  • the thermal curing agent is epoxy resin, isocyanate or bisoxazoline compound
  • the heat-dissipating particles include two Silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), zirconium oxide (ZrO 2 ), and the like.
  • the amount of the thermal curing agent is 3-12% of the weight of the silicone-modified polyimide.
  • Organosilicon-modified polyimide includes repeating units represented by the following general formula (I):
  • Ar 1 is a tetravalent organic group.
  • the organic group has a benzene ring or an alicyclic hydrocarbon structure, and the alicyclic hydrocarbon structure may be a monocyclic alicyclic hydrocarbon structure or an alicyclic hydrocarbon structure containing a bridged ring.
  • the cyclic alicyclic hydrocarbon structure may be a bicyclic alicyclic hydrocarbon structure or a tricyclic alicyclic hydrocarbon structure.
  • the organic group can also be a benzene ring structure or an alicyclic hydrocarbon structure containing an active hydrogen functional group, and the active hydrogen functional group is any one or more of a hydroxyl group, an amino group, a carboxyl group, an amide group or a thiol group.
  • Ar 2 is a bivalent organic group, and the organic group may have, for example, a monocyclic alicyclic hydrocarbon structure, or a bivalent organic group containing an active hydrogen functional group, and the active hydrogen functional group is a hydroxyl group, an amino group, a carboxyl group, Any one or more of an amide group or a thiol group.
  • R is independently selected from methyl or phenyl.
  • n is 1 to 5, preferably n is 1 or 2 or 3 or 5.
  • the number average molecular weight of the general formula (I) is 5,000 to 100,000, preferably 10,000 to 60,000, and more preferably 20,000 to 40,000.
  • the number average molecular weight is a polystyrene-equivalent value based on a calibration curve prepared by a gel permeation chromatography (GPC) apparatus using standard polystyrene.
  • GPC gel permeation chromatography
  • Ar 1 is a component derived from a dianhydride
  • the dianhydride may include an aromatic acid anhydride and an aliphatic acid anhydride
  • the aromatic acid anhydride includes an aromatic acid anhydride containing only a benzene ring, a fluorinated aromatic acid anhydride, an amide group-containing aromatic acid anhydride, Ester group-containing aromatic acid anhydrides, ether group-containing aromatic acid anhydrides, sulfur group-containing aromatic acid anhydrides, sulfone group-containing aromatic acid anhydrides, carbonyl group-containing aromatic acid anhydrides, and the like.
  • Ar 2 is a component derived from diamines, which can be divided into aromatic diamines and aliphatic diamines.
  • Aromatic diamines include aromatic diamines containing only benzene ring structures, fluorinated aromatic diamines, and Aromatic diamine containing ester group, aromatic diamine containing ether group, aromatic diamine containing amide group, aromatic diamine containing carbonyl group, aromatic diamine containing hydroxyl group, aromatic diamine containing carboxyl group, Aromatic diamine containing sulfone group, aromatic diamine containing sulfur group, etc.
  • the phosphor composition as a part of the top layer 420b includes a first phosphor powder, a second phosphor powder, a third phosphor powder and a fourth phosphor powder.
  • the width (FWHM) is 29-32nm; the wavelength peak of the second phosphor is 520-540nm and the half-peak width (FWHM) is 110-115nm under the blue light excitation; the wavelength peak of the third phosphor is 660 under the blue light excitation ⁇ 672nm, the half-peak width (FWHM) is 15-18nm; the wavelength peak of the fourth phosphor is 600-612nm under blue light excitation, the half-peak width (FWHM) is 72-75nm or the wavelength peak is 620-628nm, The half-peak width (FWHM) is 16-18 nm or the wavelength peak is 640-650 nm, and the half-peak width (FWHM) is 85-90 nm.
  • the central particle size (D50) of any one of the first phosphor powder, the second phosphor powder, the third phosphor powder, and the fourth phosphor powder is in the range of 15-20 ⁇ m, and the range of D50 of the second phosphor powder and the third phosphor powder is Preferably, it is 15-16 ⁇ m, and the range of D50 of the first phosphor powder and the fourth phosphor powder is preferably 16-20 ⁇ m.
  • the thickness of the top layer with different concentrations of the same phosphor will affect the half-peak wavelength of the phosphor. In this embodiment, the thickness of the top layer 420b is 80-100 ⁇ m.
  • the weight percentage of each phosphor in the phosphor composition is: the first phosphor is 5.45-5.55%, the second phosphor is 70-88%, the third phosphor is 0.6-7%, and the fourth phosphor is the remainder,
  • the phosphor powder is prepared in a certain ratio of phosphor powder to glue, and phosphor powder with different peak wavelengths is selected. Under the conditions of a blue LED chip with a wavelength peak of 451 nm, a FWHM of 16.3 nm, and a current of 30 mA, the measured optical properties As shown in Table 1:
  • the same phosphor is selected, and the ratio of the phosphor composition to the glue is prepared, as shown in Table 2. It can be seen from Table 2 that the ratio of the phosphor composition to the glue is different, and Eff, Ra, R9 and CCT are all different. , the more the phosphor composition accounts for the glue, the Eff, Ra and CCT decrease, while R9 shows a trend of decreasing and then rising; in addition, when the phosphor composition is used with glue (such as silica gel) as the top layer of the LED filament, the During the production process, since the specific gravity of the phosphor composition is greater than that of the silica gel, the fluorescent powder will settle significantly, resulting in the color temperature drift of the white LED.
  • glue such as silica gel
  • the weight ratio of the phosphor composition to the glue in the top layer is 0.2-0.3:1, preferably 0.25-0.3:1.
  • a certain amount of hollow glass microbeads can be added to the phosphor composition.
  • the glass microbeads float up. The effect of light scattering is cancelled, so the phenomenon of color temperature drift can be alleviated.
  • the addition of glass microbeads has little effect on the initial brightness of white LEDs.
  • the mass ratio of the glass microbeads to the phosphor composition is 1:5-15, preferably the weight ratio of the glass microbeads to the phosphor composition is 1:10-15.
  • an LED filament is provided.
  • the LED filament is made of the above-mentioned phosphor composition and a blue light chip.
  • the blue light chip has a peak wavelength of 450-500 nm and a half-peak width of 15-18 nm.
  • the phosphor composition as a part of the top layer 420b includes a first phosphor powder, a second phosphor powder, and a third phosphor powder
  • the wavelength peak of the first phosphor powder is 500-550 nm under the excitation of blue light
  • the half-peak value is 500-550 nm.
  • the wavelength width (FWHM) is 100-130 nm
  • the wavelength peak of the second phosphor is 580-620 nm under the blue light excitation
  • the half-peak width (FWHM) is 70-90 nm
  • the wavelength peak of the third phosphor under the blue light excitation is 620 ⁇ 670nm
  • half-peak width (FWHM) is 70 ⁇ 95nm.
  • the central particle size (D50) of any one of the first phosphor powder, the second phosphor powder and the third phosphor powder is in the range of 15-20 ⁇ m, the D50 range of the first phosphor powder is preferably 15-16 ⁇ m, and the second phosphor The range of D50 of the third phosphor is preferably 16-20 ⁇ m.
  • the thickness of the top layer with different concentrations of the same phosphor will affect the half-peak wavelength of the phosphor.
  • the thickness of the top layer 420b is 80-100 ⁇ m.
  • the dosage of the first phosphor in the phosphor composition is less than or equal to ten times the sum of the dosage of the second phosphor and the third phosphor, that is, the dosage of the first phosphor ⁇ 10*(the dosage of the second phosphor + the dosage of the third phosphor ), the weight ratio of the phosphor composition to the glue in the top layer is 0.4-0.8:1.
  • the contact area between the phosphor and the LED chip increases. Larger, the heat dissipation efficiency of the heat generated by the LED chip is improved.
  • FIG. 4A is a schematic diagram of an LED bulb 40h according to an embodiment of the present application. Side view, other side view and top view.
  • the LED bulb includes a lamp housing 12 , a lamp cap 16 connected to the lamp housing 12 , at least two conductive brackets disposed in the lamp housing 12 , a cantilever (not shown), The stem 19 and a single LED filament 100.
  • the stem 19 includes opposite stem bottoms and stem tops, the stem bottoms are connected to the lamp cap 16 , and the stem tops extend to the inside of the lamp envelope 12 , for example, the stem tops can be located at about the center inside the lamp envelope 12 . .
  • the conductive support is connected to the stem 19 .
  • the LED filament 100 includes a filament body and two filament electrodes (or electrodes or conductive electrodes) 110 and 112.
  • the two filament electrodes 110 and 112 are located at opposite ends of the filament body.
  • the filament body is the LED filament 100, which does not include the filament electrodes. 110, other parts of 112.
  • the two filament electrodes 110 and 112 are respectively connected to the two conductive supports.
  • One end of the cantilever is connected to the stem 19 and the other end is connected to the filament body.
  • a glass structure of the horn stem is designed to be sintered and sealed at the opening of the glass lamp shell, and then passed through.
  • the port of the horn stem is connected to a vacuum pump to replace the air inside the lamp housing with nitrogen, so as to prevent the tungsten wire inside the lamp housing from burning and oxidizing, and finally the port of the horn stem is sintered and sealed. Therefore, the vacuum pump can pump the air inside the lamp housing to all nitrogen or a combination of nitrogen and helium through the stem, so as to improve the thermal conductivity of the gas in the lamp housing, and also remove the water mist hidden in the air. .
  • the base layer contains saturated hydrocarbons
  • saturated hydrocarbons will be subjected to light, heat, stress, etc. to generate free radicals.
  • the generated free radicals or activated molecules combine with oxygen to form peroxide free radicals.
  • Filling the lamp shell with oxygen can increase the content of saturated hydrocarbons. Heat and light resistance of hydrocarbon base.
  • the LED bulb in order to increase the refractive index of the lamp housing 12 to the light emitted by the LED filament, some foreign objects, such as rosin, may be attached to the inner wall of the lamp housing 12 .
  • the average thickness of the foreign matter deposited per square centimeter of the inner wall area of the lamp housing 12 is 0.01-2 mm, and preferably, the thickness of the foreign matter is 0.01-0.5 mm.
  • the foreign matter content per square centimeter of the inner wall area of the lamp housing 12 accounts for 1%-30% of the total foreign matter content on the inner wall of the lamp housing 12, preferably 1%-10%.
  • the above-mentioned foreign matter content can be adjusted, for example, by vacuum drying the lamp envelope.
  • a part of impurities may be left in the inflation gas of the lamp housing 12, and the impurity content in the inflation gas is 0.1%-20%, preferably 0.1-5%, of the volume of the lamp housing 12.
  • the method of vacuum drying the shell is used to adjust the impurity content. Because the inflatable gas contains a small amount of impurities, the light emitted by the LED filament is emitted or refracted by the impurities, and the luminous angle increases, which is beneficial to improve the luminous effect of the LED filament.
  • the LED bulb is located in a space coordinate system (X, Y, Z), wherein the Z axis is parallel to the stem 19, and the projection lengths of the LED filament on the XY plane, the YZ plane and the XZ plane are the length L1, the length L2 and the Length L3.
  • the ratio of length L1 , length L2 and length L3 is 0.8:1:0.9.
  • the ratio of length L1, length L2 and length L3 is (0.5to 0.9):1:(0.6to1), the ratio of length L1, length L2 and length L3 is close to 1:1:1, and the LED ball
  • the light-emitting effect of the bulb is better, achieving full ambient light.
  • the LED filament 100 When the LED filament 100 is bent, it has at least one first bending point and at least two second bending points.
  • the first bending point and the second bending point are spaced apart, and any first bending point is on the Z axis.
  • the height is greater than any second bending point.
  • the distance between two adjacent first bending points on the Y-axis or X-axis is equal, and the appearance of the LED filament is neat and beautiful.
  • the distance between two adjacent first bending points on the Y-axis or X-axis has a maximum value D1 and a minimum value D2, and the range of D2 is 0.5D1 to 0.9D1, and the luminous flux distribution on each plane is relatively consistent.
  • the diameter of the lamp cap 16 be R1 (see FIG.
  • the maximum diameter of the lamp housing 12 or the maximum horizontal spacing of the lamp housing 12 in the YZ plane is R2 (see FIG. 4B ), and the Y-axis direction of the LED filament 100 on the YZ plane
  • the maximum width on the LED (see Figure 4B) or the maximum width in the X-axis direction on the XZ plane is R3 (see Figure 4C), R3 is between R1 and R2, that is, R1 ⁇ R3 ⁇ R2, the LED filament is bent , the distance between the adjacent first bending points and/or the adjacent second bending points in the Z-axis direction is relatively wide, which is beneficial to improve the heat dissipation effect of the LED filament.
  • the LED filament 100 can be folded into the inner space of the lamp housing 12 first, and then the LED filament 100 can be stretched in the lamp housing 12 manually or mechanically.
  • the maximum length of the LED filament 100 on the XZ plane satisfies the above relationship.
  • the number of conductor segments 130 of the LED filament 100 is one, and the number of the LED segments 102 and 104 is two, and there is a transparent space between every two adjacent LED segments 102 and 104 .
  • the bending state of the LED filament 100 at the highest point presents an arc bending, that is, the LED segments 102 and 104 respectively present an arc bending at the highest point of the LED filament 100, and the conductor segment is at the low point of the LED filament. Also showing arc bending.
  • the LED filament 100 can be defined as a segment followed by each bent conductor segment 130, and then each LED segment 102, 104 forms a corresponding segment.
  • the flexible base layer preferably adopts a silicone-modified polyimide resin composition
  • the silicone-modified polyimide resin composition includes a silicone-modified polyimide, a thermal curing agent , cooling particles and phosphors.
  • the two LED segments 102 are respectively bent to form an inverted U shape, and the conductor segment 130 is located between the two LED segments 102 , and the bending degree of the conductor segment 130 is the same as or greater than that of the LED segment 102 . degree of bending.
  • the two LED segments 102 are respectively bent at the high point of the LED filament to form an inverted U shape and have a bending radius r1, and the conductor segment 130 is bent at the low point of the LED filament 100 and has a bending radius r2. where r1 is greater than the r2 value.
  • the LED filament 100 can be bent with a small turning radius in a limited space.
  • the bending points of the LED segment 102 and the LED segment 104 are at the same height in the Z direction. Since the LED filament has a certain symmetry, the LED bulb lamp emits relatively uniform light.
  • the inflection points of LED segment 102 and LED segment 104 have different heights in the Z direction, eg, the height of the inflection point of LED segment 102 is greater than the height of the inflection point of LED segment 104 under the same LED filament length , When the LED filament is placed in the lamp housing in this way, part of the LED filament will be biased towards the lamp housing, so the heat dissipation effect of the LED filament is better.
  • the vertical rod 19a of the present embodiment has a lower height than the vertical rod 19a of the previous embodiment.
  • the conductor segments 130 are in contact.
  • the lowest part of the conductor segment 130 can be connected to the top of the vertical rod 19a, so that the overall shape of the LED filament 100 is not easily deformed.
  • the conductor segments 130 may be connected to each other through through holes at the top of the upright rod 19a, or the conductor segments 130 may be glued to the top of the upright rod 19a to be connected to each other, but not limited thereto.
  • the conductor segment 130 and the vertical rod 19a can be connected by a guide wire, for example, a guide wire is drawn out from the top of the vertical rod 19a to connect the conductor segment 130.
  • the height of the conductor segment 130 is higher than that of the two electrodes 110 and 112 , and the two LED segments 102 and 104 respectively extend upward from the two electrodes 110 and 112 to the highest point. Afterwards, it is bent and extended down to the conductor segment 130 connecting the two LED segments 102 and 104 .
  • the outline of the LED filament 100 on the XZ plane is similar to a V-shape, that is, the two LED segments 102 extend obliquely upwards and outwards respectively, and after being bent at the highest point, then It extends obliquely downward and inward to the conductor segment 130 . As shown in FIG.
  • the outline of the LED filament 100 in the XY plane has an S shape.
  • the conductor segment 130 is located between the electrodes 110 and 112 .
  • the bending point of the LED segment 102 , the bending point of the LED segment 104 and the electrodes 110 and 112 are approximately located at the conductor segment 130 (or the stem 19 or the vertical axis).
  • Rod 19a is on a circle with the center of the circle, for example, in the XY plane, the bending point of the LED segment 102, the bending point of the LED segment 104 is located on the same circle with the stem 19 or the vertical rod 19a as the center; in some implementations For example, on the XY plane, the bending point of the LED segment 102, the bending point of the LED segment 104, and the electrodes 110 and 112 are located on the same circumference with the stem 19 or the vertical rod 19a as the center.
  • FIG. 5 is a schematic diagram of an LED bulb 40i according to an embodiment of the present application.
  • the LED bulb 40i of this embodiment has the same basic structure as the LED bulb 40h of FIG. 4, including: The lamp housing 12 , the lamp cap 16 connected to the lamp housing 12 , at least two conductive brackets, a cantilever (not shown), a stem 19 and a single LED filament 100 disposed in the lamp housing 12 . The difference lies in the LEDs of this embodiment.
  • the bulb 40i does not have a vertical rod 19a, and the stem 19 includes a gas-filled tube through which the gas in the lamp housing 12 is filled. As shown in FIG.
  • the LED filament 100 (or the LED segment 102/ The shortest distance from the bending point of the Therefore, the heat dissipation path of the LED filament is short, thereby improving the heat dissipation effect of the bulb lamp.
  • H1 is greater than H2, so the LED filament is generally located in the middle area of the lamp housing, and the luminous effect is better.
  • FIG. 6 is a schematic structural diagram of a lamp holder according to an embodiment of the present application.
  • the lamp holder 16 is provided with a power supply assembly 20, the power supply assembly 20 includes a substrate 201, and the substrate 201 is provided with heating elements (elements that generate more heat during operation, such as ICs, resistors, etc.) and heat-resistant elements (such as electrolytic capacitors, etc.), the lamp holder 16 has an inner surface and an outer surface opposite to the inner surface, the outer surface of the lamp holder 16 is far away from the power supply assembly 20, and the heating element is closer to the inner surface of the lamp holder 16 than the heat-resistant element.
  • heating elements elements that generate more heat during operation, such as ICs, resistors, etc.
  • heat-resistant elements such as electrolytic capacitors, etc.
  • the insulating sheet 202 is in contact with the inner surface of the lamp cap 16.
  • the insulating sheet 202 can be in contact with the inner surface of the lamp cap 16 by welding or fasteners.
  • the heating element is integrally packaged into a component, the component is provided with a heat sink, and the heat sink is in contact with the inner surface of the lamp cap 16.
  • welding or fasteners are used. The heat sink is brought into contact with the inner surface of the lamp cap 16, and the heat sink can be welded to the inner surface of the lamp cap 16 as a negative wire.
  • the substrate 201 is in direct contact with the inner surface of the lamp cap 16. Compared with the indirect contact between the substrate and the lamp cap through glue, the direct contact method can improve the heat dissipation effect of the bulb lamp on the basis of reducing the heat transfer medium. .
  • the heating element is covered with thermally conductive adhesive.
  • the substrate 201 has a first side 2011 and a second side 2012, the second side 2012 is far away from the LED filament, and the heating element and the heat-labile element are respectively located on the first side 2011 And on the second surface 2012, the first surface 2011 is covered with thermally conductive adhesive, and the heat generated by the heating element can be transferred to the lamp cap through the thermally conductive adhesive, thereby improving the heat dissipation effect of the bulb lamp.
  • the inner surface of the lamp holder 16 is provided with a heat-conducting portion 203 .
  • the coefficient is greater than or equal to the thermal conductivity of the lamp cap 16 , and the heat generated by the heating element can be quickly transferred to the lamp cap 16 through the heat conducting portion 203 , thereby improving the heat dissipation effect of the bulb lamp.
  • each surface of the power supply assembly 20 is covered with thermally conductive adhesive, and a part of the thermally conductive adhesive contacts the inner surface of the lamp holder 16.
  • a flexible substrate can be used, so that the flexible substrate can be integrated into the lamp holder 16, and the lamp holder 16 is filled with thermal conductivity. Glue is achieved.
  • the power supply components are covered with thermally conductive adhesive as a whole, and the heat dissipation area is increased, which can greatly improve the heat dissipation effect.
  • the substrate 201 is parallel to the axial direction of the lamp cap 16 (or the axial direction of the stem 19 in FIG. 4 , FIG. 5 , and FIG. 8 ).
  • the heat generated by the heating element can be quickly transferred to the lamp head, thereby improving the heat dissipation efficiency of the power supply assembly; in addition, the heat-labile element and the heat-resistant element can be arranged on different surfaces of the substrate respectively to reduce the heating element. The heat generated during operation affects the heat-labile components, improving the overall reliability and life of the power module.
  • the substrate 201 is provided with heating elements (elements that generate more heat during operation, such as ICs, resistors, etc.) and heat-labile elements (such as electrolytic capacitors, etc.), and the heating elements are compared with other electronic components ( For example, heat-labile components or other non-heat-sensitive components, such as capacitors, are closer to the inner surface of the lamp cap 16. Therefore, compared with other electronic components, the heating element has a shorter heat transfer distance from the lamp cap 16, which is more conducive to heat generation. The heat generated during the operation of the element is conducted to the lamp cap 16 for heat dissipation, so that the heat dissipation efficiency of the power supply assembly 20 can be improved.
  • heating elements elements that generate more heat during operation, such as ICs, resistors, etc.
  • heat-labile elements such as electrolytic capacitors, etc.
  • the respective projections of the gas tube and the base plate 201 on the XY plane overlap.
  • the projections of the gas tube and the base plate 201 on the XZ and/or YZ planes are spaced apart (or not overlapped), or in the height direction of the lamp head (Z axis direction), there is a space between the gas tube and the base plate. With a certain distance, the inflatable tube and the base plate do not contact each other, which increases the accommodation space of the power supply assembly and improves the utilization rate of the base plate.
  • a cavity is formed between the first surface 2011 of the substrate 201 and the core post 19, and the heat generated by the heating element located on the first surface of the substrate can be transferred through the cavity, reducing the need for Thermally insensitive components located on the second side, thereby increasing the life of the power components.
  • FIGS. 8A to 8D are schematic diagrams of an LED bulb 40j according to an embodiment of the present application.
  • the LED bulb 40j of this embodiment is basically the same as the LED bulb 40h of FIG. 4 .
  • the structure is the same, including a lamp housing 12, a lamp cap 16 connected to the lamp housing 12, at least two conductive brackets arranged in the lamp housing 12, at least one cantilever 15, a stem 19 and an LED filament 100.
  • the cantilever 15 is shown in FIG. 8B and FIG. 8C. Not shown.
  • the stem 19 includes a vertical rod 19a, each cantilever 15 includes opposite first and second ends, the first end of each cantilever 15 is connected to the vertical rod 19a, and the second end of each cantilever 15 is connected to the LED Filament 100.
  • the difference between the LED bulb shown in FIG. 8C and the bulb shown in FIG. 4 is that in the Z-axis direction, the height of the vertical rod 19a is greater than the distance between the bottom of the vertical rod and the conductor segment 130, and the vertical rod 19a Consists of opposing pole bottoms and pole tops, with the pole bottom near the inflation tube. As shown in FIG.
  • the central angle corresponding to the arcs where at least two bending points of the LED filament are located is in the range of 170° to 220°, so that there is a suitable distance between the bending points of the LED segments. Ensure the heat dissipation effect of the LED filament.
  • At least one cantilever 15 is located at the bend point of the LED filament 100, eg, at the bend point of the LED segments 102/104. Each cantilever 15 has an intersection with the LED filament 100 .
  • At least two intersection points are located on the circumference with the stem 19 (or the vertical rod 19a) as the center, so that the LED filament has a certain symmetry, the luminous flux in all directions is approximately the same, and the LED bulb emits evenly.
  • at least one intersection point and the bending point of the conductor segment 130 are connected to form a straight line La
  • the intersection on the straight line La and the electrodes 110/112 of the LED filament form a straight line Lb
  • the angle ⁇ between the straight line La and the straight line Lb is The range is 0° ⁇ 90°, preferably 0° ⁇ 60°, so that the LED segment has a suitable spacing after bending, and has better light extraction effect and heat dissipation effect.
  • the bending point of the LED segment has a radius of curvature.
  • the bending point of the LED segment 102 has a radius of curvature r3, and the bending point of the LED segment 104 has a radius of curvature r4.
  • r3 can be set larger than r4 or smaller than r4 to meet the lighting requirements and/or heat dissipation requirements in some specific directions.
  • the bending point of the conductor segment 130 has a radius of curvature r5, and r5 is smaller than the maximum value of r3 and r4, that is, r5 ⁇ max(r3, r4), the LED filament is not easy to break, and it is close to the part of the LED segment that is closer to the stem. There is a certain distance between them to prevent the heat generated by the two LED segments from affecting each other.
  • the LED segment 102/104 includes a first segment and a second segment, and the first segment is formed from the electrode 110/112 extending upward (the direction of the top of the lamp housing) to the bending point, and the first segment is formed from the bending point downward (the direction of the lamp head). ) extending to the conductor segment 130 connecting the two LED segments 102 and 104 to form a second segment, the first segment and the second segment and the lamp housing 12 have opposite first and second distances respectively, and the first distance is smaller than the second distance, In the first distance direction, the base layer 420 b of the LED filament is close to the lamp housing 12 , and the top layer 420 a of the LED filament is away from the lamp housing 12 . For example, in FIG.
  • the first segment of the LED segment 104 and the lamp housing 12 have relative first distances D1 and second distances D2, the first distance D1 is smaller than the second distance D2, and in the direction of the first distance D1, the distance of the LED filament
  • the base layer 420b is close to the lamp housing 12 , and the top layer 420a of the LED filament is far away from the lamp housing 12 .
  • the wire in the LED filament is subject to a small bending stress and is not easily broken, which improves the production quality of the LED bulb.
  • the lamp housing 12 is divided into an upper part and a lower part by a plane A, and the lamp housing 12 has a maximum width at the plane A, such as the one formed by R2 (maximum horizontal spacing) in FIG. 4B.
  • the plane figure is located on the plane A, when the stem 19 and the plane A have an intersection, the lamp housing 12 has the opposite top and bottom of the lamp housing, the bottom of the lamp housing is close to the lamp cap 16, and the LED filament located between the top of the lamp housing and the plane A
  • the length of the LED filament (or the distance from the highest point of the LED filament to the plane A in the height direction of the LED bulb) is less than the length of the LED filament located between the plane A and the bottom of the lamp housing (or in the height direction of the LED bulb).
  • the distance from the lowest point of the LED filament to the plane A because when the stem 19 and the plane A have an intersection, the inner diameter of the lamp housing 12 above the top of the stem 19 is small, and the volume of gas contained is small.
  • the core column 19 includes a relative The bottom of the stem and the top of the stem, the bottom of the stem is connected to the lamp cap 16, the top of the stem extends toward the top of the lamp housing, and the length of the LED filament (or the length of the LED filament between the top of the stem and the top of the bulb The distance between the highest point and the top of the stem) is less than the length of the LED filament located between the top of the stem and the bottom of the lamp housing (or the distance between the top of the stem and the lowest point of the LED filament), and most LED filaments can pass through the core.
  • the stem 19 when there is a distance between the stem 19 and the plane A and the distance from the top of the stem to the plane A is greater than the height of the upright rod 19a, the stem 19 includes opposite stem bottom and stem top, the stem The bottom of the column is connected to the lamp cap 16, and the top of the stem extends toward the top of the lamp housing.
  • the length of the LED filament located between the top of the stem and the top of the bulb is greater than the length of the LED filament located between the top of the stem and the bottom of the bulb.
  • the gas volume contained between the top of the column and the bottom of the lamp housing is large, and most of the LED filaments are located between the top of the stem and the bottom of the lamp housing, which facilitates heat dissipation of the LED filaments.
  • FIG. 9 is a schematic diagram of a light emission spectrum of an LED bulb according to an embodiment of the present application.
  • the LED bulb can be any LED bulb disclosed in the previous embodiments, and any single LED disclosed in the previous embodiments is disposed in the LED bulb. filament.
  • the light emitted by the LED bulb is measured by a spectrometer, and a schematic diagram of the spectrum shown in FIG. 9 can be obtained. From this spectrum diagram, it can be seen that the spectrum of the LED bulb is mainly distributed between the wavelengths of 400nm and 800nm, and there are three peaks P1, P2, and P3 at three places in this range.
  • the peak P1 is about 430 nm to 480 nm in wavelength
  • the peak P2 is about 580 nm to 620 nm in wavelength
  • the peak P3 is about 680 nm to 750 nm in wavelength.
  • the intensity of the peak P1 is smaller than that of the peak P2
  • the intensity of the peak P2 is smaller than that of the peak P3.
  • FIG. 9 such a spectral distribution is close to that of a conventional incandescent filament lamp, and is also close to that of natural light.
  • a schematic diagram of the light emitting spectrum of a single LED filament is shown in FIG. 10.
  • the spectrum of the LED bulb is mainly distributed between the wavelengths of 400nm to 800nm, and the wavelengths in this range are There are three peaks P1, P2, P3 at three places.
  • the peak P1 is about 430 nm to 480 nm in wavelength
  • the peak P2 is about 480 nm to 530 nm in wavelength
  • the peak P3 is about 630 nm to 680 nm in wavelength.
  • the intensity of the peak P1 is smaller than that of the peak P2
  • the intensity of the peak P2 is smaller than that of the peak P3.
  • such a spectral distribution is close to that of a conventional incandescent filament lamp, and also close to that of natural light.
  • FIG. 11 is a light emitting spectrum diagram of an LED bulb according to an embodiment of the present application. It can be seen from the figure that the spectral distribution of the LED bulb has a wavelength similar to that shown in FIG. 10 between 400 nm and 800 nm.
  • the three peaks P1', P2', P3' are shown, the peak P1' is about 430nm to 480nm, the peak P2' is about 480nm to 530nm, and the peak P3' is about 630nm to 680nm.
  • intensity the intensity of the peak P1' is smaller than that of the peak P2', and the intensity of the peak P2 is smaller than that of the peak P3'.
  • the difference is that the intensity of P1' is greater than that of P1, and the half-wave width of P3' is greater than that of P3.
  • the LED bulb has an average color rendering index Ra (R1-R8) greater than 95, a saturated red color (R9) greater than or equal to 90, and the luminous efficacy (Eff) of the LED filament is greater than or equal to 100lm/w.
  • one LED filament and “one LED filament” referred to in this application refers to the common connection of the aforementioned conductor segments and LED segments, or only composed of LED segments (or LED chip units), with the same and continuous
  • the light conversion layer including the same and continuously formed top layer or bottom layer
  • only two conductive electrodes electrically connected to the light bulb conductive bracket are provided at both ends, conforming to the above structure description is the single LED filament structure referred to in this application .

Abstract

The present application relates to the field of lighting. Disclosed is an LED filament, comprising an LED segment, an electrode, and a light conversion layer. The LED segment comprises at least one LED chip; the adjacent LED chips, and the LED chip and the electrode are electrically connected in the LED filament; the light conversion layer comprises a top layer and a bearing layer; the bearing light comprises a transparent layer and a base layer; the top layer, the base layer and the LED chip make contact with each other; the transparent layer and the base layer make contact with each other; in a length direction of the LED filament, the length of the transparent layer is shorter than the length of the base layer.

Description

一种发光二极管灯丝及应用所述发光二极管灯丝的球泡灯A light-emitting diode filament and a bulb lamp using the light-emitting diode filament 技术领域technical field
本申请涉及照明领域,尤其涉及一种LED灯丝及应用所述LED灯丝的球泡灯。The present application relates to the field of lighting, and in particular, to an LED filament and a bulb lamp using the LED filament.
背景技术Background technique
发光二极管(LED)具有环保、节能、高效率与长寿命的优势,因此在近几年来普遍受到重视,逐渐取代传统照明灯具的地位。然而传统LED光源的发光具有指向性,不像传统灯具能做出大广角范围的照明,因此,将LED应用于传统灯具,视灯具的种类,而有相应的挑战。Light-emitting diodes (LEDs) have the advantages of environmental protection, energy saving, high efficiency and long life, so they have been paid attention to in recent years and gradually replaced the status of traditional lighting fixtures. However, the light emission of traditional LED light sources is directional, unlike traditional lamps that can provide illumination in a wide and wide-angle range. Therefore, the application of LEDs to traditional lamps has corresponding challenges depending on the type of lamps.
近几年来,一种能让LED光源类似传统钨丝球泡灯发光,达成360°全角度照明的LED灯丝日渐受到业界的重视。这种LED灯丝的制作是将多颗LED芯片串接固定在一片狭小细长的玻璃基板上,然后以掺有荧光粉的硅胶包裹整支玻璃基板,再进行电气连接即可完成。此外,还有一种LED软灯丝,其与上述的灯丝结构类似,而玻璃基板的部分改用具有可挠性基板(以下简称FPC),使得灯丝可具有一定的弯折度。然而,利用FPC所制成的软灯丝具有例如FPC热膨胀系数与包覆灯丝的硅胶不同,长久使用导致LED芯片的移位甚至脱胶;或者是FPC不利于制程条件的灵活改变等缺点。In recent years, an LED filament that enables LED light sources to emit light similar to traditional tungsten filament bulbs and achieve 360° full-angle illumination has been increasingly valued by the industry. This kind of LED filament is made by connecting multiple LED chips in series on a narrow and slender glass substrate, then wrapping the entire glass substrate with silicone doped with phosphor powder, and then making electrical connections. In addition, there is also a flexible LED filament, which is similar in structure to the above-mentioned filament, but the glass substrate part is replaced with a flexible substrate (hereinafter referred to as FPC), so that the filament can have a certain degree of bending. However, the soft filament made of FPC has some disadvantages, such as the thermal expansion coefficient of FPC is different from that of the silica gel covering the filament, and the long-term use leads to the displacement or even degumming of the LED chip; or the FPC is not conducive to the flexible change of process conditions.
申请人曾经揭露一种软灯丝(例如:中国专利公开号:CN106468405A的部分实施例),其中提供了一种无承载基板的软灯丝结构,以具可挠性且具波长转换功效的荧光封装体,取代传统必须先将芯片安装于基板上,再进行涂布荧光粉/封装的结构。然而其中部分的灯丝结构在弯折时对芯片间金属打线的稳定性存在挑战,当灯丝中芯片的排布缜密时,如果通过金属打线的方式将相邻的LED芯片进行连接,容易由于灯丝弯曲时造成应力过于集中在灯丝特定部位,使连接LED芯片的金属打线造成破坏甚至断裂,因此部分的实施例在质量上仍有提升的空间。The applicant has disclosed a soft filament (for example: some embodiments of Chinese Patent Publication No. CN106468405A), in which a soft filament structure without a carrier substrate is provided, so as to have a flexible fluorescent package with wavelength conversion function , to replace the traditional structure that the chip must be mounted on the substrate first, and then the phosphor powder/package is applied. However, some of the filament structures pose challenges to the stability of metal bonding between chips when they are bent. When the chips in the filament are carefully arranged, if the adjacent LED chips are connected by metal bonding, it is easy to When the filament is bent, the stress is too concentrated on a specific part of the filament, and the metal wire connecting the LED chips is damaged or even broken. Therefore, some embodiments still have room for improvement in quality.
现有技术中,大多数LED灯均是采用蓝光LED芯片与黄色荧光粉组合发出白光,但LED灯的发射光谱在红光区域的光较弱,显色指数较低,难以实现低色温,为提高显色指数,一般是添加一定的绿色荧光粉、红色荧光粉,但红色荧光粉的相对转化率较低,通常会导致LED灯的总体光通量降低,即光效下降。In the prior art, most LED lamps use a combination of blue LED chips and yellow phosphors to emit white light, but the emission spectrum of LED lamps is weak in the red light region, and the color rendering index is low, which makes it difficult to achieve low color temperature. To improve the color rendering index, generally add a certain amount of green phosphors and red phosphors, but the relative conversion rate of red phosphors is low, which usually leads to a decrease in the overall luminous flux of the LED lamp, that is, a decrease in luminous efficiency.
本申请案是对上述申请案进一步优化,以进一步对应各种不同的制程和产品需求。This application further optimizes the above application to further correspond to various process and product requirements.
另外,LED灯丝一般是设置于LED球泡灯之中,而为了呈现外观上的美感,也为了让LED灯丝的光照效果更为均匀且广阔,LED灯丝会被弯折而呈现多种曲线。不过LED灯丝中排列着LED芯片,而LED芯片是相对较坚硬的物体,因此会使得LED灯丝较难被弯折成理想的形状。并且,LED灯丝也容易因为弯折时的应力集中而产生裂痕。In addition, the LED filament is generally set in the LED bulb, and in order to present the beauty of the appearance, and to make the lighting effect of the LED filament more uniform and broad, the LED filament will be bent to show various curves. However, LED chips are arranged in the LED filament, and the LED chips are relatively hard objects, which makes it difficult for the LED filament to be bent into a desired shape. In addition, the LED filament is also prone to cracks due to stress concentration during bending.
目前,LED灯丝灯一般采用驱动电源将交流电转化成直流电后再驱动发光,然而,驱动电源将交流电整流成直流电的过程中存在纹波,会导致LED灯丝在发光时存在频闪。为了降低甚至消除LED灯丝发光过程中产生的频闪,通常是在驱动电源中加入用于去纹波的电解电 容,驱动电源中的发热元件产生的热会对电解电容的使用寿命产生极大影响。At present, LED filament lamps generally use a driving power supply to convert alternating current into direct current and then drive light. However, there is ripple in the process of rectifying alternating current into direct current by the driving power supply, which will cause the LED filament to flicker when emitting light. In order to reduce or even eliminate the stroboscopic flicker generated during the lighting process of the LED filament, an electrolytic capacitor for ripple removal is usually added to the driving power supply. The heat generated by the heating element in the driving power supply will have a great impact on the service life of the electrolytic capacitor. .
发明内容SUMMARY OF THE INVENTION
特别注意,本公开可实际包括当前要求保护或尚未要求保护的一个或多个发明方案,并且在撰写说明书的过程中为了避免由于这些发明之间的不必要区分而造成混淆,本文可能的多个发明方案可在此被共同称为“本申请”。It is particularly noted that this disclosure may actually include one or more inventive aspects currently claimed or not yet claimed, and in order to avoid confusion due to unnecessary distinctions between these inventions in the course of writing the specification, multiple The inventive aspects may be collectively referred to herein as the "application."
在此概要描述关于“本申请”的许多实施例。然而所述词汇“本申请”仅仅用来描述在此说明书中揭示的某些实施例(不管是否已在权利要求中),而不是所有可能的实施例的完整描述。以下被描述为“本申请”的各个特征或方面的某些实施例可以不同方式合并以形成一LED球泡灯或其中一部分。A number of embodiments with respect to the "application" are briefly described herein. However, the word "application" is only used to describe certain embodiments disclosed in this specification (whether or not claimed), rather than a complete description of all possible embodiments. Certain embodiments of the various features or aspects described below as "the present application" may be combined in various ways to form an LED light bulb or part thereof.
本申请公开了一种LED灯丝,所述LED灯丝包括所述LED灯丝包括LED段、电极及光转换层,LED段包括至少一个LED芯片,LED灯丝中相邻LED芯片、LED芯片与电极之间相互电性连接,光转换层包括顶层与承载层,承载层包括透明层和基层,顶层与基层与LED芯片接触,透明层与基层接触,在LED灯丝的长度方向上,透明层的长度小于基层的长度。The present application discloses an LED filament. The LED filament includes an LED segment, an electrode and a light conversion layer. The LED segment includes at least one LED chip. In the LED filament, adjacent LED chips and between the LED chips and the electrodes are provided. They are electrically connected to each other. The light conversion layer includes a top layer and a carrier layer. The carrier layer includes a transparent layer and a base layer. The top layer and the base layer are in contact with the LED chip, and the transparent layer is in contact with the base layer. In the length direction of the LED filament, the length of the transparent layer is smaller than that of the base layer. length.
作为优选,基层包括相对的上表面和下表面,基层的上表面与一部分顶层相接触,基层的下表面与透明层相接触。Preferably, the base layer includes opposing upper and lower surfaces, the upper surface of the base layer is in contact with a portion of the top layer, and the lower surface of the base layer is in contact with the transparent layer.
作为优选,透明层包括第一透明层和第二透明层,第一透明层与第二透明层之间具有间隔。Preferably, the transparent layer includes a first transparent layer and a second transparent layer, and there is a space between the first transparent layer and the second transparent layer.
作为优选,与光转换层的第一端最近的LED芯片记为LED芯片n1,从第一端至第二端的芯片依次为LED芯片n2,n3,……nm,m为整数且m≤800,在LED灯丝长度方向上第一透明层和/第二透明层的长度至少大于光转换层的第一端至LED芯片n2的距离。Preferably, the LED chip closest to the first end of the light conversion layer is denoted as LED chip n1, and the chips from the first end to the second end are sequentially LED chips n2, n3, ... nm, m is an integer and m≤800, The length of the first transparent layer and/or the second transparent layer in the length direction of the LED filament is at least greater than the distance from the first end of the light conversion layer to the LED chip n2.
本申请还公开了一种LED球泡灯,所述LED球泡灯包括灯壳、连接灯壳的灯头,灯壳内设有至少一个悬臂、芯柱及上述权利要求1~5任一所述的LED灯丝,芯柱包括立杆,每一个悬臂包括相对的第一端与第二端,悬臂的第一端连接立杆,悬臂的第二端连接LED灯丝,LED球泡灯位于一空间坐标系(X,Y,Z)中,其中Z轴与芯柱平行,每一个悬臂与LED灯丝具有交点,在XY平面上,至少两个交点位于以芯柱为圆心的圆周上。The application also discloses an LED bulb lamp, the LED bulb lamp comprises a lamp housing and a lamp cap connected to the lamp housing, and the lamp housing is provided with at least one cantilever, a stem and any one of the above claims 1 to 5. The LED filament, the stem includes a vertical rod, each cantilever includes a first end and a second end opposite, the first end of the cantilever is connected to the vertical rod, the second end of the cantilever is connected to the LED filament, and the LED bulb is located at a spatial coordinate In the system (X, Y, Z), where the Z axis is parallel to the stem, each cantilever has an intersection with the LED filament, and on the XY plane, at least two intersections are located on the circumference with the stem as the center.
作为优选,以一平面A将灯壳分为上部和下部,灯壳在平面A处具有最大宽度,芯柱与平面A存在交点时,灯壳具有相对的灯壳顶部与灯壳底部,灯壳底部靠近灯头,位于灯壳顶部与平面A之间的LED灯丝的长度小于位于平面A与灯壳底部之间的LED灯丝的长度。Preferably, the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has the maximum width at the plane A, and when there is an intersection between the stem and the plane A, the lamp housing has the opposite top of the lamp housing and the bottom of the lamp housing. The bottom is close to the lamp cap, and the length of the LED filament located between the top of the lamp housing and the plane A is less than the length of the LED filament located between the plane A and the bottom of the lamp housing.
作为优选,导体段包括连接相邻两LED段的导体,基层在LED灯丝径向方向上的厚度小于或等于导体在LED灯丝径向方向上的厚度。Preferably, the conductor segment includes a conductor connecting two adjacent LED segments, and the thickness of the base layer in the radial direction of the LED filament is less than or equal to the thickness of the conductor in the radial direction of the LED filament.
作为优选,以一平面A将灯壳分为上部和下部,灯壳在平面A处具有最大宽度,芯柱与 平面A存在交点时,灯壳具有相对的灯壳顶部与灯壳底部,灯壳底部靠近灯头,在LED球泡灯的高度方向上,LED灯丝的最高点至平面A的距离小于LED灯丝的最低点至平面A的距离。Preferably, the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has the maximum width at the plane A, and when there is an intersection between the stem and the plane A, the lamp housing has the opposite top of the lamp housing and the bottom of the lamp housing. The bottom is close to the lamp head. In the height direction of the LED bulb, the distance from the highest point of the LED filament to the plane A is smaller than the distance from the lowest point of the LED filament to the plane A.
作为优选,LED灯丝所发出光的光谱强度在波长400nm至800nm之间具有三个峰值P1’、P2’、P3’,所述峰值P1’在波长430nm至480nm之间,所述峰值P2’在波长480nm至530nm之间,所述峰值P3’在波长630nm至680nm之间。Preferably, the spectral intensity of the light emitted by the LED filament has three peaks P1', P2', P3' between wavelengths 400nm to 800nm, the peak P1' is between 430nm and 480nm, and the peak P2' is between 430nm and 480nm. The wavelength is between 480nm and 530nm, and the peak P3' is between the wavelength 630nm and 680nm.
作为优选,所述LED球泡灯的平均显色指数大于95,所述LED灯丝的光效大于或等于100lm/w。Preferably, the average color rendering index of the LED bulb lamp is greater than 95, and the light efficiency of the LED filament is greater than or equal to 100lm/w.
本申请通过上述技术方案,具有以下或任意组合的技术效果:(1)通过在灯壳中充入氮气与氧气组合,因氧气与基层中的基团作用,可有效提高基层的使用寿命;(2)通过设计灯头的直径、灯壳的最大直径及LED灯丝在YZ平面上的Y轴方向上的最大宽度或在XZ平面上的X轴方向上的最大宽度之间的关系,可有效提高球泡灯的散热效果;(3)基层的厚度小于顶层的厚度,由于顶层的导热系数大于基层的导热系数,而LED芯片产生的热传导至基层外表面的路程比较短,从而热量不易集聚,LED灯丝的散热效果佳;(4)承载层包括透明层和基层,透明层对一部分基层起到支撑作用,从而增强基层的强度,利于固晶打线,基层没有被透明层覆盖的部分可使一部分LED芯片产生的热经基层后直接散发;(5)透明层包括第一透明层和第二透明层,LED灯丝弯折时,电极附近易与光转换层出现脱离或者光转换层与电极接触的部分易出现裂缝,第一透明层和第二透明层可对光转换层与电极接触的部分进行结构补强作用,防止光转换层与电极的接触部分出现裂缝;(6)导体包括覆盖部和露出部,LED灯丝弯折时,露出部受力会产生轻微变形,弯折区域小,变形程度小,有利于保持LED灯丝的弯折形态。The application has the following or any combination of technical effects through the above-mentioned technical solutions: (1) by filling the lamp housing with nitrogen and oxygen, the service life of the base can be effectively improved due to the effect of oxygen and the groups in the base; ( 2) By designing the relationship between the diameter of the lamp cap, the maximum diameter of the lamp housing and the maximum width of the LED filament in the Y-axis direction on the YZ plane or the maximum width in the X-axis direction on the XZ plane, the ball can be effectively improved. The heat dissipation effect of the bulb; (3) the thickness of the base layer is less than the thickness of the top layer, because the thermal conductivity of the top layer is greater than that of the base layer, and the heat generated by the LED chip is conducted to the outer surface of the base layer. The distance is relatively short, so the heat is not easy to accumulate, and the LED filament (4) The carrier layer includes a transparent layer and a base layer. The transparent layer supports part of the base layer, thereby enhancing the strength of the base layer, which is conducive to bonding and bonding. The part of the base layer that is not covered by the transparent layer can make some LEDs The heat generated by the chip is directly dissipated after passing through the base layer; (5) The transparent layer includes a first transparent layer and a second transparent layer. When the LED filament is bent, the part near the electrode is easily separated from the light conversion layer or the part where the light conversion layer is in contact with the electrode Cracks are prone to occur, and the first transparent layer and the second transparent layer can reinforce the structure of the part in contact with the light conversion layer and the electrode to prevent cracks in the contact part between the light conversion layer and the electrode; (6) The conductor includes a covering part and an exposed part. When the LED filament is bent, the exposed part will be slightly deformed by force, the bending area is small, and the degree of deformation is small, which is conducive to maintaining the bending shape of the LED filament.
附图说明Description of drawings
图1A是本申请的LED灯丝的另一实施例的结构示意图;1A is a schematic structural diagram of another embodiment of the LED filament of the present application;
图1B是本申请的LED灯丝的另一实施例的结构示意图;1B is a schematic structural diagram of another embodiment of the LED filament of the present application;
图1C是本申请的LED灯丝的另一实施例的结构示意图;1C is a schematic structural diagram of another embodiment of the LED filament of the present application;
图1D至图1G所示为本申请的LED灯丝的多个实施例的结构示意图;1D to 1G are schematic structural diagrams of various embodiments of the LED filament of the present application;
图1H是本申请的LED灯丝的一实施例的去掉顶层后的俯视图;1H is a top view of an embodiment of the LED filament of the present application with the top layer removed;
图2A为本发明LED灯丝一实施例的结构示意图;2A is a schematic structural diagram of an embodiment of an LED filament of the present invention;
图2B为图2A的仰视图;Figure 2B is a bottom view of Figure 2A;
图2C是图2A中A-A位置的局部剖面示意图;Fig. 2C is the partial cross-sectional schematic diagram of A-A position in Fig. 2A;
图3A至3E为本发明LED灯丝的制作方法第一实施例示意图;3A to 3E are schematic diagrams of the first embodiment of the manufacturing method of the LED filament of the present invention;
图4A至图4D所示分别为根据本申请的一个实施例的LED球泡灯的示意图、侧视图、另一侧视图与顶视图;4A to 4D are respectively a schematic diagram, a side view, another side view and a top view of an LED bulb lamp according to an embodiment of the present application;
图5是本申请一实施例的LED球泡灯的示意图;5 is a schematic diagram of an LED bulb lamp according to an embodiment of the present application;
图6A是本申请一实施例的灯头的示意图;6A is a schematic diagram of a lamp holder according to an embodiment of the present application;
图6B是图6A中A-A截面的示意图;Fig. 6B is the schematic diagram of A-A section in Fig. 6A;
图7A是本申请一实施例的灯头的示意图;7A is a schematic diagram of a lamp holder according to an embodiment of the present application;
图7B是图7A中B-B截面一实施例的示意图;7B is a schematic diagram of an embodiment of the B-B section in FIG. 7A;
图7C是图7A中B-B截面一实施例的示意图;FIG. 7C is a schematic diagram of an embodiment of section B-B in FIG. 7A;
图8A至图8D所示分别为根据本申请的一个实施例的LED球泡灯的示意图、侧视图、另一侧视图与顶视图;8A to 8D are respectively a schematic diagram, a side view, another side view and a top view of an LED bulb lamp according to an embodiment of the present application;
图9所示为本申请的一个实施例的LED球泡灯的出光光谱示意图;FIG. 9 is a schematic diagram of the light emission spectrum of the LED bulb lamp according to an embodiment of the present application;
图10所示为本申请的一个实施例的LED球泡灯的出光光谱示意图;FIG. 10 is a schematic diagram of the light emission spectrum of the LED bulb lamp according to an embodiment of the present application;
图11所示为本申请的一个实施例的LED球泡灯的出光光谱示意图。FIG. 11 is a schematic diagram showing the light emission spectrum of the LED bulb lamp according to an embodiment of the present application.
具体实施方式detailed description
为使本申请的上述目的、特征和优点能够更为明显易懂,下面结合附图对本申请的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present application more obvious and easy to understand, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
如图1A至图1H、图2A至图2C及图3A至图3E所示,LED灯丝具有光转换层220/420、LED芯片单元202/204(或LED段402/404)及电极(或导电电极)210、212/410、412。光转换层220/420包裹LED芯片单元202/204(或LED段402/404)及部分电极(或导电电极)210、212/410、412,一部分电极(或导电电极)210、212/410、412露出光转换层220/420外,相邻LED芯片单元202、204(或LED段402、404)之间及LED芯片单元202/204(或LED段402/404)与电极(或导电电极)210、212/410、412之间相互电性连接。LED灯丝包括至少两个LED芯片442,相邻LED芯片442间相互电性连接,LED芯片单元202/204(或LED段402/404)包括至少一个LED芯片442。光转换层420包括顶层420a与承载层,顶层420a及承载层可分别为至少一层的层状结构。所述层状结构可选自:可塑形性高(相对于荧光粉膜)的荧光粉胶、可塑形性低的荧光粉膜或透明层,或者是此三者的任意组合。所述荧光粉胶/荧光粉膜包含以下成分:有机硅改性聚酰亚胺和/或胶,荧光粉胶/荧光粉膜还可包括荧光粉、无机氧化物纳米粒子(或散热粒子)。透明层可由透光树脂(例如硅胶、聚酰亚胺)或其组合而构成。胶可为但不限定为硅胶。于一实施例中,顶层420a与承载层的材质相同。在一实施例中,承载层包括基层,在LED灯丝的高度方向上,顶层的高度大于基层的高度。基层包括相对的上表面和下表面,顶层包括相对的上表面和下表面,基层的上表面与一部分顶层的下表面相接触;LED芯片包括相对的上表面和下表面,LED芯片的上表面相对于LED芯片的下表面靠近顶层的上表面,LED芯片的下表面至基层下表面的距离小于LED芯片的下表面至顶层上表面的距离,由于顶层的导热系数大于基层的导热系数,而LED芯片产生的热传导至基层外表面的路程比较短,从而热量不易集聚,LED灯丝的散热效果佳。一实施例中,如果供给LED灯丝不超过8w的电能,LED灯丝点亮时,平均每毫米LED灯丝长度(或者 平均每毫米灯丝本体长度或者平均每毫米顶层长度)至少发出4lm的光通量。一实施例中,平均每毫米LED灯丝长度(或者平均每毫米灯丝本体长度或者平均每毫米顶层长度)包括至少2个LED芯片,在25℃周边环境中,LED灯丝的温度不大于LED灯丝点亮15000小时时的结温。As shown in FIGS. 1A to 1H , 2A to 2C and 3A to 3E, the LED filament has light conversion layers 220/420, LED chip units 202/204 (or LED segments 402/404) and electrodes (or conductive electrodes) 210, 212/410, 412. The light conversion layer 220/420 wraps the LED chip unit 202/204 (or LED segment 402/404) and part of the electrodes (or conductive electrodes) 210, 212/410, 412, and part of the electrodes (or conductive electrodes) 210, 212/410, 412 exposes the light conversion layer 220/420, between adjacent LED chip units 202, 204 (or LED segments 402, 404) and between the LED chip units 202/204 (or LED segments 402/404) and electrodes (or conductive electrodes) 210, 212/410, 412 are electrically connected to each other. The LED filament includes at least two LED chips 442 , and adjacent LED chips 442 are electrically connected to each other. The LED chip unit 202 / 204 (or LED segment 402 / 404 ) includes at least one LED chip 442 . The light conversion layer 420 includes a top layer 420a and a carrier layer, and the top layer 420a and the carrier layer can each be a layered structure of at least one layer. The layered structure can be selected from: phosphor glue with high plasticity (relative to phosphor film), phosphor film or transparent layer with low plasticity, or any combination of the three. The phosphor glue/phosphor film includes the following components: silicone modified polyimide and/or glue, and the phosphor glue/phosphor film may also include phosphor, inorganic oxide nanoparticles (or heat-dissipating particles). The transparent layer can be composed of light-transmitting resin (eg, silica gel, polyimide) or a combination thereof. The glue can be, but is not limited to, silica gel. In one embodiment, the top layer 420a is made of the same material as the carrier layer. In one embodiment, the carrier layer includes a base layer, and in the height direction of the LED filament, the height of the top layer is greater than that of the base layer. The base layer includes opposing upper and lower surfaces, the top layer includes opposing upper and lower surfaces, and the upper surface of the base layer is in contact with a portion of the lower surface of the top layer; the LED chip includes opposing upper and lower surfaces, and the upper surface of the LED chip is opposite Since the lower surface of the LED chip is close to the upper surface of the top layer, the distance from the lower surface of the LED chip to the lower surface of the base layer is smaller than the distance from the lower surface of the LED chip to the upper surface of the top layer, because the thermal conductivity of the top layer is greater than that of the base layer, and the LED chip The distance that the generated heat is conducted to the outer surface of the base layer is relatively short, so that the heat is not easy to accumulate, and the heat dissipation effect of the LED filament is good. In one embodiment, if the power supplied to the LED filament does not exceed 8w, when the LED filament is lit, the average length of the LED filament per millimeter (or the average length of the filament body per millimeter or the average length of the top layer per millimeter) emits at least 4lm of luminous flux. In one embodiment, the average length of the LED filament per millimeter (or the average length of the filament body per millimeter or the average length of the top layer per millimeter) includes at least 2 LED chips, and the temperature of the LED filament is not greater than that of the LED filament lighting in an ambient environment of 25° C. Junction temperature at 15000 hours.
图1A是本申请的LED灯丝的一实施例的结构示意图,LED灯丝400具有:光转换层420;LED段402/404以及电极410/412。LED段402/404具有至少一个LED芯片442,LED灯丝中的相邻LED芯片、LED芯片与电极410/412之间相互电性连接,例如可通过电路膜、后述例如图1B中第一导线440等方式来实现上述的电性连接。光转换层420包括顶层420a与承载层,承载层包括基层420b和透明层420c,基层420b位于顶层420a和透明层420c之间(至少在LED灯丝400的某一个截面上)。一实施例中,基层420b包括相对的上表面和下表面,基层420b的上表面与一部分顶层420a相接触,基层420b的下表面与透明层420c相接触,在一些实施例中,一部分基层420b的下表面与透明层420c相接触,透明层420c对一部分基层420b起到支撑作用,从而增强基层420b的强度,利于固晶打线,基层420b没有被透明层420c覆盖的部分可使一部分LED芯片442产生的热经基层420b后直接散发。本实施例中,基层420b的总长度与顶层420a的总长度相同,一实施例中透明层420c的总长度为基层420b的总长度的5-100%,一实施例中,透明层420c的长度小于基层420b的长度,透明层420c的总长度为基层420b的总长度的10-80%,一实施例中,透明层420c的总长度为基层420b的总长度的10-50%,当LED灯丝较细时(例如LED灯丝的宽度≤120μm),LED芯片的散热面积相对减小,由于透明层位于基层下方,从而一方面可减少基层因受热而引起的变形;另一方面可辅助支撑LED芯片,利于固晶打线。一实施例中,透明层420c包括第一透明层420c1和第二透明层420c2,第一透明层420c1和第二透明层420c2均沿LED灯丝的长度方向延伸,第一透明层420c1从基层420b的一端延伸,第二透明层420c2从基层420b的另一端延伸,第一透明层420c1的延伸方向与第二透明层420c2的延伸方向相反。一实施例中,光转换层420具有第一端和与第一端相对的第二端,一实施例中,LED芯片442位于第一端与第二端之间,若与第一端最近的LED芯片记为LED芯片n 1,则从第一端至第二端的LED芯片依次为LED芯片n 2,n 3,……n m,m为整数且m≤800,在一些实施例中,50≤m≤300,在LED灯丝长度方向上第一透明层420c1和/第二透明层420c2的长度至少大于第一端至LED芯片n2的距离。第一透明层420c1和第二透明层420c2之间具有间隔,在LED灯丝的长度方向上,第一透明层420c1与第二透明层420c2之间的距离大于第一透明层420c1和/或第二透明层420c2的长度。LED灯丝弯折时,电极附近易与光转换层出现脱离或者光转换层与电极接触的部分易出现裂缝,第一透明层和第二透明层可对光转换层与电极接触的部分进行结构补强作用,防止光转换层与电极的接触部分出现裂缝。 FIG. 1A is a schematic structural diagram of an embodiment of the LED filament of the present application. The LED filament 400 has: a light conversion layer 420 ; LED segments 402 / 404 and electrodes 410 / 412 . The LED segments 402/404 have at least one LED chip 442, and the adjacent LED chips in the LED filament, the LED chips and the electrodes 410/412 are electrically connected to each other, for example, through a circuit film, such as the first wire in FIG. 1B described later 440 and other methods to achieve the above electrical connection. The light conversion layer 420 includes a top layer 420a and a carrier layer, the carrier layer includes a base layer 420b and a transparent layer 420c, and the base layer 420b is located between the top layer 420a and the transparent layer 420c (at least on a certain section of the LED filament 400). In one embodiment, the base layer 420b includes opposing upper and lower surfaces, the upper surface of the base layer 420b is in contact with a portion of the top layer 420a, and the lower surface of the base layer 420b is in contact with the transparent layer 420c. In some embodiments, a portion of the base layer 420b The lower surface is in contact with the transparent layer 420c, and the transparent layer 420c supports a part of the base layer 420b, thereby enhancing the strength of the base layer 420b and facilitating die bonding and wire bonding. The generated heat is directly dissipated after passing through the base layer 420b. In this embodiment, the total length of the base layer 420b is the same as the total length of the top layer 420a. In one embodiment, the total length of the transparent layer 420c is 5-100% of the total length of the base layer 420b. In one embodiment, the length of the transparent layer 420c Less than the length of the base layer 420b, the total length of the transparent layer 420c is 10-80% of the total length of the base layer 420b. In one embodiment, the total length of the transparent layer 420c is 10-50% of the total length of the base layer 420b. When the LED filament When it is thinner (for example, the width of the LED filament is ≤120μm), the heat dissipation area of the LED chip is relatively reduced. Since the transparent layer is located under the base layer, on the one hand, the deformation of the base layer caused by heat can be reduced; on the other hand, it can help support the LED chip. , which is conducive to solid crystal bonding. In one embodiment, the transparent layer 420c includes a first transparent layer 420c1 and a second transparent layer 420c2, the first transparent layer 420c1 and the second transparent layer 420c2 both extend along the length direction of the LED filament, and the first transparent layer 420c1 extends from the base layer 420b. One end extends, the second transparent layer 420c2 extends from the other end of the base layer 420b, and the extending direction of the first transparent layer 420c1 is opposite to that of the second transparent layer 420c2. In one embodiment, the light conversion layer 420 has a first end and a second end opposite to the first end. In one embodiment, the LED chip 442 is located between the first end and the second end. The LED chips are denoted as LED chips n 1 , then the LED chips from the first end to the second end are LED chips n 2 , n 3 , . . . n m , m is an integer and m≤800, in some embodiments, 50 ≤m≤300, the length of the first transparent layer 420c1 and/or the second transparent layer 420c2 in the length direction of the LED filament is at least greater than the distance from the first end to the LED chip n2. There is a gap between the first transparent layer 420c1 and the second transparent layer 420c2, and in the length direction of the LED filament, the distance between the first transparent layer 420c1 and the second transparent layer 420c2 is greater than the first transparent layer 420c1 and/or the second transparent layer 420c1. The length of the transparent layer 420c2. When the LED filament is bent, it is easy to detach from the light conversion layer near the electrode or the part where the light conversion layer is in contact with the electrode is prone to cracks. It has a strong effect to prevent cracks in the contact portion between the light conversion layer and the electrode.
图1B是本申请的LED灯丝的另一实施例的结构示意图,如图1B所示,LED灯丝400具有:光转换层420;LED段402、404;电极410、412;以及用于电连接相邻两LED段402、 404间的导体段430。LED段402/404包括至少两个LED芯片442,LED芯片442间通过第一导线440相互电性连接。在本实施例中,导体段430包括连接LED段402、404的导体430a,其中分别位于相邻两LED段402、404内的两个LED芯片442间的最短距离大于LED段402/404内相邻两LED芯片之间的距离,第一导线440的长度小于导体430a的长度。如此一来,得以确保当两LED段之间弯折时,所产生的应力不致使导体段产生断裂。光转换层420涂布于LED芯片442/电极410、412的至少两侧上。光转换层420暴露出电极410、412的一部分。光转换层420具有一顶层420a及一承载层,分别作为LED灯丝的上位层以及下位层,于此实施例中承载层包括基层420b,基层420b包括上表面和与上表面相对的下表面。相对于基层420b的下表面,基层420b的上表面靠近顶层420a,LED段402/404及部分电极410/412放置在基层420b的上表面,或者LED段402/404的至少一侧与基层420b的上表面相接触(直接接触或间接接触)。FIG. 1B is a schematic structural diagram of another embodiment of the LED filament of the present application. As shown in FIG. 1B , the LED filament 400 has: a light conversion layer 420; LED segments 402, 404; electrodes 410, 412; The conductor segment 430 between the two LED segments 402 and 404 is adjacent. The LED segments 402 / 404 include at least two LED chips 442 , and the LED chips 442 are electrically connected to each other through first wires 440 . In this embodiment, the conductor segment 430 includes a conductor 430a connecting the LED segments 402 and 404, wherein the shortest distance between the two LED chips 442 located in the adjacent two LED segments 402 and 404 is greater than the phase within the LED segments 402 and 404. The distance between two adjacent LED chips, the length of the first wire 440 is smaller than the length of the conductor 430a. In this way, it can be ensured that when the two LED segments are bent, the generated stress will not cause the conductor segment to break. The light conversion layer 420 is coated on at least two sides of the LED chip 442/ electrodes 410, 412. The light conversion layer 420 exposes a portion of the electrodes 410 , 412 . The light conversion layer 420 has a top layer 420a and a carrier layer, respectively serving as an upper layer and a lower layer of the LED filament. In this embodiment, the carrier layer includes a base layer 420b, and the base layer 420b includes an upper surface and a lower surface opposite to the upper surface. Relative to the lower surface of the base layer 420b, the upper surface of the base layer 420b is close to the top layer 420a, and the LED segments 402/404 and part of the electrodes 410/412 are placed on the upper surface of the base layer 420b, or at least one side of the LED segments 402/404 is adjacent to the base layer 420b. The upper surfaces are in contact (direct or indirect contact).
如图1C所示,在本实施例中,导体段430同样是位于相邻两LED段402、404之间,且LED段402、404中的多个LED芯片442间是通过第一导线440相互电性连接。不过,图1C的导体段430中的导体430a并非是导线的形态,而是片状或膜状的形态。在一些实施例中,导体430a可为铜箔、金箔或其他可进行电传导的材料。在本实施例中,导体430a是贴覆于基层420b表面且邻接顶层420a,也就是介于基层420b和顶层420a之间。并且,导体段430与LED段402/404通过第二导线450进行电性连接,即分别位于相邻两LED段402、404内且与导体段430距离最短的两LED芯片442是通过第二导线450与导体段430中的导体430a进行电性连接。其中,导体段430的长度大于LED段402、404中的相邻两LED芯片442之间的距离,且第一导线440的长度小于导体430a的长度。采用此种设计,由于导体段具有相对较长的长度,可确保导体段具有良好的可弯折性。假设LED芯片442在LED灯丝径向方向上的最大厚度为H,则电极410/412、导体430a在LED灯丝径向方向上的厚度为0.5H~1.4H,优选0.5H~0.7H。LED芯片与电极、LED芯片与导体之间具有高度差,如此即可以确保打线工艺得以实施,同时确保打线工艺品质(即具有良好强度),提高产品的稳定性。As shown in FIG. 1C , in this embodiment, the conductor segment 430 is also located between two adjacent LED segments 402 and 404 , and the plurality of LED chips 442 in the LED segments 402 and 404 are connected to each other through the first wire 440 . Electrical connection. However, the conductors 430a in the conductor segments 430 of FIG. 1C are not in the form of wires, but in the form of sheets or films. In some embodiments, the conductor 430a may be copper foil, gold foil, or other electrically conductive materials. In this embodiment, the conductor 430a is attached to the surface of the base layer 420b and adjacent to the top layer 420a, that is, between the base layer 420b and the top layer 420a. In addition, the conductor segment 430 and the LED segments 402/404 are electrically connected through the second wire 450, that is, the two LED chips 442 which are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430 are connected by the second wire. 450 is electrically connected to the conductor 430a in the conductor segment 430 . The length of the conductor segment 430 is greater than the distance between two adjacent LED chips 442 in the LED segments 402 and 404, and the length of the first wire 440 is less than the length of the conductor 430a. With this design, since the conductor segment has a relatively long length, good bendability of the conductor segment can be ensured. Assuming that the maximum thickness of the LED chip 442 in the radial direction of the LED filament is H, the thickness of the electrodes 410/412 and the conductor 430a in the radial direction of the LED filament is 0.5H-1.4H, preferably 0.5H-0.7H. There is a height difference between the LED chip and the electrode, and between the LED chip and the conductor, so that the wire bonding process can be implemented, and the wire bonding process quality (ie, good strength) can be ensured, and the stability of the product can be improved.
如图1D所示,LED灯丝400具有:光转换层420;LED段402、404;电极410、412;以及用于电连接相邻两LED段402、404间的导体段430。LED段402/404包括至少一个LED芯片442,导体段430与LED段402/404通过第二导线450进行电性连接,即分别位于相邻两LED段402、404内且与导体段430距离最短的两LED芯片442是通过第二导线450与导体段430中的导体430a进行电性连接。LED芯片442间通过第一导线440相互电性连接,导体段430包括连接LED段402、404的导体430a,导体430a例如是可导电的金属片或金属条,例如铜片或者铁片。其中分别位于相邻两LED段402、404内的两个LED芯片442间的最短距离大于LED段402/404内相邻两LED芯片之间的距离,第一导线440的长度小于导体430a的长度。如此一来,得以确保当两LED段之间弯折时,导体段受力面积较大,所产生的应力不致使导体段产生断裂。光转换层420覆盖LED芯片442/电极410、412的至少两侧。光转 换层420暴露出电极410、412的一部分。光转换层420包括顶层420a和承载层,承载层包括基层420b及透明层420c,基层420b位于顶层420a与透明层420c之间,基层420b与顶层420a覆盖LED芯片442的至少两侧,透明层420c的导热系数大于基层420b的导热系数,基层420b在LED灯丝径向方向上的厚度小于或等于导体430a在LED灯丝径向方向上的厚度,当LED灯丝较细时(例如LED灯丝的宽度≤120μm),LED芯片的散热面积相对减小,通过采用透明层,一方面可减少基层因受热而引起的变形,另一方面可辅助支撑LED芯片,利于固晶打线。透明层420c例如可为氧化铝陶瓷板或蓝宝石基板等硬基板或者导热系数高(例如导热系数≥2.0(W/(m·K))的软基板,半透明的氧化铝陶瓷板或透明的蓝宝石基板有利于LED芯片朝向透明层发出的光透出去,从而实现LED灯丝全周光。本实施例中,顶层420a、基层420b及透明层420c包裹导体430a,一方面降低外部环境对导体的影响,另一方面增加导体电性连接时的承载力,提高导体弯折时的电性连接稳定性。在一些实施例中,基层420b在LED灯丝高度方向上的厚度小于或等于导体430a在LED灯丝高度方向上的厚度,LED芯片产生的热传导至透明层的导热路径短,提高了LED灯丝的散热效果。在其他实施例中,透明层420c在LED灯丝高度方向上的厚度大于基层420b在LED灯丝高度方向上的厚度,LED芯片产生的热传导至透明层的导线路径短,提高了LED灯丝的散热效果。在一些实施中,LED芯片442与导体430a在LED灯丝高度方向上的高度差的绝对值大于LED芯片442在LED灯丝高度方向上的高度,当LED灯丝弯折时,第二导线受力延伸后形变小,第二导线不易断裂。在一些实施例中,基层420b至少与LED芯片442的一侧、导体段430的一侧相接触,本实施例中,LED芯片442与导体430a位于基层420b的不同侧。As shown in FIG. 1D , the LED filament 400 has: a light conversion layer 420 ; LED segments 402 , 404 ; electrodes 410 , 412 ; The LED segments 402/404 include at least one LED chip 442, and the conductor segments 430 and the LED segments 402/404 are electrically connected through a second wire 450, that is, they are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430. The two LED chips 442 are electrically connected to the conductors 430 a in the conductor segments 430 through the second wires 450 . The LED chips 442 are electrically connected to each other through the first wires 440. The conductor segments 430 include conductors 430a connecting the LED segments 402 and 404. The conductors 430a are, for example, conductive metal sheets or metal strips, such as copper sheets or iron sheets. The shortest distance between the two LED chips 442 located in the two adjacent LED segments 402 and 404 respectively is greater than the distance between the two adjacent LED chips in the LED segments 402/404, and the length of the first wire 440 is less than the length of the conductor 430a . In this way, it can be ensured that when the two LED segments are bent, the stress-bearing area of the conductor segment is larger, and the generated stress will not cause the conductor segment to break. The light conversion layer 420 covers at least two sides of the LED chip 442/ electrodes 410, 412. The light converting layer 420 exposes a portion of the electrodes 410,412. The light conversion layer 420 includes a top layer 420a and a carrier layer, the carrier layer includes a base layer 420b and a transparent layer 420c, the base layer 420b is located between the top layer 420a and the transparent layer 420c, the base layer 420b and the top layer 420a cover at least two sides of the LED chip 442, and the transparent layer 420c The thermal conductivity of the base layer 420b is greater than that of the base layer 420b, and the thickness of the base layer 420b in the radial direction of the LED filament is less than or equal to the thickness of the conductor 430a in the radial direction of the LED filament. ), the heat dissipation area of the LED chip is relatively reduced. By using the transparent layer, on the one hand, the deformation of the base layer caused by heat can be reduced, and on the other hand, it can help support the LED chip, which is conducive to bonding and bonding. The transparent layer 420c can be, for example, a hard substrate such as an alumina ceramic plate or a sapphire substrate, or a soft substrate with high thermal conductivity (eg, thermal conductivity ≥ 2.0 (W/(m·K)), a translucent alumina ceramic plate or a transparent sapphire substrate. The substrate is conducive to the transmission of the light emitted by the LED chip towards the transparent layer, thereby realizing the full circumference of the LED filament. In this embodiment, the top layer 420a, the base layer 420b and the transparent layer 420c wrap the conductor 430a, which reduces the influence of the external environment on the conductor on the one hand, On the other hand, the bearing capacity of the conductor is increased when the conductor is electrically connected, and the stability of the electrical connection when the conductor is bent is improved. In some embodiments, the thickness of the base layer 420b in the height direction of the LED filament is less than or equal to that of the conductor 430a at the height of the LED filament In other embodiments, the thickness of the transparent layer 420c in the height direction of the LED filament is greater than that of the base layer 420b at the height of the LED filament. The thickness in the direction of the LED chip is short, and the conductive path of the heat generated by the LED chip to the transparent layer is short, which improves the heat dissipation effect of the LED filament. In some implementations, the absolute value of the height difference between the LED chip 442 and the conductor 430a in the height direction of the LED filament is greater than The height of the LED chip 442 in the height direction of the LED filament, when the LED filament is bent, the second wire is deformed after being stretched by force, and the second wire is not easily broken. In some embodiments, the base layer 420b is at least one of the LED chip 442. In this embodiment, the LED chip 442 and the conductor 430a are located on different sides of the base layer 420b.
请参照图1E至1G,在一些实施例中,导体430a包括覆盖部430b和露出部430c,露出部430c在LED灯丝轴向方向上的长度小于任一LED段402/404内相邻LED芯片间的距离,LED灯丝弯折时,露出部430c受力会产生轻微变形,弯折区域小,变形程度小,有利于保持LED灯丝的弯折形态。如图1E所示,露出部430c包括第一露出部430c1和第二露出部430c2,顶层420a露出导体430a的部分为第一露出部430c1,透明层420c露出导体430a的部分为第二露出部430c2,第一露出部430c1在LED灯丝轴向方向(长度方向)上的长度大于或等于第二露出部430c2在LED灯丝轴向方向上的长度,以确保电连接稳定性和导体弯折时受力均匀。如图1F所示,露出部只包括第一露出部430c1,第一露出部430c1在LED灯丝轴向方向上的长度小于或等于任一LED段402/404内相邻LED芯片间的距离,LED灯丝弯折时,弯折时产生的应力集中于导体段,降低连接相邻LED芯片的导线的断裂风险。如图1G所示,露出部只包括第二露出部430c2,可缓解导体应力集中。第二露出部430c2在LED灯丝轴向方向上的长度小于或等于任一LED段402/404内相邻LED芯片间的距离,因一部分导体是位于相邻透明层之间,可保证透明层对导体的支撑的稳定性。1E to 1G, in some embodiments, the conductor 430a includes a covering portion 430b and an exposed portion 430c, and the length of the exposed portion 430c in the axial direction of the LED filament is smaller than that between adjacent LED chips in any LED segment 402/404 When the LED filament is bent, the exposed portion 430c will be slightly deformed by force, the bending area is small, and the degree of deformation is small, which is conducive to maintaining the bending shape of the LED filament. As shown in FIG. 1E , the exposed part 430c includes a first exposed part 430c1 and a second exposed part 430c2 , the part of the top layer 420a exposing the conductor 430a is the first exposed part 430c1 , and the part of the transparent layer 420c exposing the conductor 430a is the second exposed part 430c2 , the length of the first exposed portion 430c1 in the axial direction (length direction) of the LED filament is greater than or equal to the length of the second exposed portion 430c2 in the axial direction of the LED filament, so as to ensure the stability of the electrical connection and the stress when the conductor is bent evenly. As shown in FIG. 1F , the exposed portion only includes the first exposed portion 430c1 , and the length of the first exposed portion 430c1 in the axial direction of the LED filament is less than or equal to the distance between adjacent LED chips in any LED segment 402/404. When the filament is bent, the stress generated during the bending is concentrated on the conductor segment, which reduces the risk of breakage of the wires connecting adjacent LED chips. As shown in FIG. 1G , the exposed portion only includes the second exposed portion 430c2, which can relieve the stress concentration of the conductor. The length of the second exposed portion 430c2 in the axial direction of the LED filament is less than or equal to the distance between adjacent LED chips in any LED segment 402/404. Since a part of the conductor is located between the adjacent transparent layers, the transparent layers can ensure that the The stability of the conductor's support.
请参照图1H,LED灯丝400具有:光转换层420;LED段402、404;电极410、412;以及用于电连接相邻两LED段402、404间的导体段430。LED段402、404包括至少一个 LED芯片442,导体段430与LED段402、404通过第二导线450进行电性连接,即分别位于相邻两LED段402、404内且与导体段430距离最短的两LED芯片442是通过第二导线450与导体段430中的导体430a进行电性连接。导体段430包括连接LED段402、404的导体430a,导体430a例如是可导电的金属片或金属条,例如铜片或者铁片。其中分别位于相邻两LED段402、404内的两个LED芯片442间的最短距离大于LED段402/404内相邻两LED芯片之间的距离,LED芯片间通过第一导线440进行电性连接,第一导线440的长度小于导体430a的长度。当两LED段之间弯折时,导体段受力面积较大,所产生的应力不致使导体段产生断裂。光转换层420覆盖LED芯片442/电极410、412的至少两侧。光转换层420暴露出电极410、412的一部分。光转换层420包括顶层(图未示)、承载层,承载层包括基层420b及透明层420c,LED段402/404内的LED芯片442沿LED灯丝的径向方向(或LED灯丝的宽度方向)排列,LED段402/404内的每个LED芯片442分别与导体430a和/或电极410/412连接。本实施例中,基层420b与透明层420c的在LED灯丝径向方向上的宽度相等,基层420b与透明层420c的接触面积大,基层420b与透明层420c之间不易出现分层。在其它实施例中,基层420b在LED灯丝径向方向上的宽度小于透明层420c在LED灯丝径向方向上的宽度,顶层(图未示)与基层、透明层420c相接触,基层420b的厚度小于顶层的厚度,LED芯片散发的热量经基层同时传递给顶层与透明层,从而提升LED灯丝的散热效率,其次,顶层与透明层全包裹住基层,可使基层免受外部环境的影响,而且,还可以使LED灯丝弯折时因有顶层多个侧面的保护,降低了第二导线450断裂的概率,提高了产品良率。1H, the LED filament 400 has: a light conversion layer 420; LED segments 402, 404; electrodes 410, 412; The LED segments 402 and 404 include at least one LED chip 442 . The conductor segments 430 and the LED segments 402 and 404 are electrically connected through the second wires 450 , that is, they are located in the adjacent two LED segments 402 and 404 respectively and have the shortest distance from the conductor segment 430 . The two LED chips 442 are electrically connected to the conductors 430 a in the conductor segments 430 through the second wires 450 . The conductor segment 430 includes a conductor 430a connecting the LED segments 402, 404, and the conductor 430a is, for example, a conductive metal sheet or metal strip, such as a copper sheet or an iron sheet. The shortest distance between the two LED chips 442 respectively located in the adjacent two LED segments 402 and 404 is greater than the distance between the two adjacent LED chips in the LED segments 402/404, and the LED chips are electrically connected through the first wires 440. For connection, the length of the first wire 440 is less than the length of the conductor 430a. When the two LED segments are bent, the stress area of the conductor segment is large, and the generated stress will not cause the conductor segment to break. The light conversion layer 420 covers at least two sides of the LED chip 442/ electrodes 410, 412. The light conversion layer 420 exposes a portion of the electrodes 410 , 412 . The light conversion layer 420 includes a top layer (not shown) and a carrier layer. The carrier layer includes a base layer 420b and a transparent layer 420c. The LED chips 442 in the LED segments 402/404 are along the radial direction of the LED filament (or the width direction of the LED filament). Arranged, each LED chip 442 within LED segment 402/404 is connected to conductor 430a and/or electrode 410/412, respectively. In this embodiment, the widths of the base layer 420b and the transparent layer 420c in the radial direction of the LED filament are equal, the contact area between the base layer 420b and the transparent layer 420c is large, and delamination is not easy to occur between the base layer 420b and the transparent layer 420c. In other embodiments, the width of the base layer 420b in the radial direction of the LED filament is smaller than the width of the transparent layer 420c in the radial direction of the LED filament, the top layer (not shown) is in contact with the base layer and the transparent layer 420c, and the thickness of the base layer 420b Less than the thickness of the top layer, the heat emitted by the LED chip is simultaneously transferred to the top layer and the transparent layer through the base layer, thereby improving the heat dissipation efficiency of the LED filament. Secondly, the top layer and the transparent layer fully wrap the base layer, which can protect the base layer from the external environment. In addition, when the LED filament is bent, the top layer is protected by multiple sides, which reduces the probability of the second wire 450 breaking, and improves the product yield.
请继续参阅图2A至图2C,图2A为本发明LED灯丝一实施例的立体局部剖面示意图;图2B为图2A的仰视示意图;图2C为图2A中A-A位置的局部剖面示意图。LED灯丝300包括多个LED芯片单元202、204、至少二个导电电极210、212、以及光转换层220。LED芯片单元202、204间相互电性连接,导电电极210、212对应于LED芯片单元202、204配置,且通过第一导电部240电性连接LED芯片单元202、204。光转换层220包裹LED芯片单元202、204与导电电极210、212,并至少外露出二个导电电极210、212的一部分,其中所述光转换层220包括硅胶、荧光粉及散热粒子。在一些实施例中,LED芯片单元202/204包括至少一个LED芯片,LED芯片每个面所对应的荧光粉浓度相同,从而每个面的光转化率相同,LED灯丝的光均匀性佳。Please continue to refer to FIGS. 2A to 2C. FIG. 2A is a three-dimensional partial cross-sectional schematic diagram of an embodiment of the LED filament of the present invention; FIG. 2B is a bottom view schematic diagram of FIG. 2A; The LED filament 300 includes a plurality of LED chip units 202 and 204 , at least two conductive electrodes 210 and 212 , and a light conversion layer 220 . The LED chip units 202 and 204 are electrically connected to each other. The conductive electrodes 210 and 212 are disposed corresponding to the LED chip units 202 and 204 , and are electrically connected to the LED chip units 202 and 204 through the first conductive portion 240 . The light conversion layer 220 wraps the LED chip units 202, 204 and the conductive electrodes 210, 212, and exposes at least a part of the two conductive electrodes 210, 212, wherein the light conversion layer 220 includes silica gel, phosphors and heat dissipation particles. In some embodiments, the LED chip unit 202 / 204 includes at least one LED chip, and each surface of the LED chip has the same phosphor concentration, so that the light conversion rate of each surface is the same, and the light uniformity of the LED filament is good.
LED芯片单元202/204包括至少一个LED芯片,LED芯片单元202/204具有第一电连接部206a与第二电连接部206b。在LED灯丝长度方向上,相邻两LED芯片单元202、204的第一连接部206a的距离大于相邻两LED芯片单元202、204的距离。在一些实施例中,在LED灯丝长度方向上,相邻两LED芯片单元202、204的第一连接部206a与第二连接部206b之间的距离大于相邻两LED芯片单元202、204之间的距离,第一电连接部206a与第二电连接部206b至少一部分与光转换层220接触。第一电连接部206a和第二电连接部206b位于LED芯片单元202/204的同一侧。The LED chip unit 202/204 includes at least one LED chip, and the LED chip unit 202/204 has a first electrical connection part 206a and a second electrical connection part 206b. In the length direction of the LED filament, the distance between the first connecting portions 206 a of the two adjacent LED chip units 202 and 204 is greater than the distance between the two adjacent LED chip units 202 and 204 . In some embodiments, in the length direction of the LED filament, the distance between the first connecting portion 206 a and the second connecting portion 206 b of two adjacent LED chip units 202 , 204 is greater than that between the two adjacent LED chip units 202 , 204 At least a part of the first electrical connection portion 206 a and the second electrical connection portion 206 b are in contact with the light conversion layer 220 . The first electrical connection part 206a and the second electrical connection part 206b are located on the same side of the LED chip units 202/204.
一实施例中,LED芯片单元202的第二电连接部206b与LED芯片单元204的第一电连接部206a电性连接,例如可通过第二导电部260将LED芯片单元202的第二电连接部206b与LED芯片单元204的第一电连接部206a电性连接,第二导电部260具有端点a、端点b,端点a、端点b的连线得到直线ab,直线ab与LED灯丝的长度方向p相交。在一些实施例中,光转换层220包括顶层与承载层(图未示),顶层包裹LED芯片单元202、204与导电电极210、212,并至少外露出二个导电电极210、212的一部分,承载层包括基层,基层包括包括上表面和与上表面相对的下表面,相对于基层的下表面,基层的上表面靠近顶层,第一导电部240与第二导电部260中的至少一个与基层的上表面相接触(直接接触或间接接触),LED灯丝弯折时,基层的受力弯曲后的曲率半径相对较小,第一导电部与第二导电部不易断裂。一实施例中,第一电连接部206a与第二电连接部206b与基层的上表面相接触(直接接触或间接接触)。LED芯片单元可为倒装芯片或mini LED芯片,mini LED是指封装大小在0.1-0.2mm范围内的LED,又称为次毫米发光二极管。LED芯片单元电连接时,例如可以是LED芯片单元202的第二电连接部206b为正极连接点,LED芯片单元204的第一电连接部206a为负极连接点,将LED芯片单元202的第二电连接部206b通过第二导电部260电性连接LED芯片单元204的第一电连接部206a。又例如可以是LED芯片单元202的第二电连接部206b为负极连接点,LED芯片单元204的第一电连接部206a为正极连接点,将LED芯片单元202的第二电连接部206b通过第二导电部260电性连接LED芯片单元204的第一电连接部206a。第一导电部240、第二导电部260可以是线、膜的形式,比如铜线、金线、电路膜或铜箔等。In one embodiment, the second electrical connection portion 206b of the LED chip unit 202 is electrically connected to the first electrical connection portion 206a of the LED chip unit 204 . For example, the second electrical connection portion of the LED chip unit 202 can be electrically connected through the second conductive portion 260 . The portion 206b is electrically connected to the first electrical connection portion 206a of the LED chip unit 204. The second conductive portion 260 has a terminal a and a terminal b. The connection between the terminal a and the terminal b is a straight line ab, and the straight line ab is connected to the length direction of the LED filament. p intersects. In some embodiments, the light conversion layer 220 includes a top layer and a carrier layer (not shown), the top layer wraps the LED chip units 202, 204 and the conductive electrodes 210, 212, and exposes at least a part of the two conductive electrodes 210, 212, The carrier layer includes a base layer, the base layer includes an upper surface and a lower surface opposite to the upper surface, relative to the lower surface of the base layer, the upper surface of the base layer is close to the top layer, and at least one of the first conductive portion 240 and the second conductive portion 260 is connected to the base layer. When the LED filament is bent, the curvature radius of the base layer after being bent by force is relatively small, and the first conductive part and the second conductive part are not easily broken. In one embodiment, the first electrical connection portion 206a and the second electrical connection portion 206b are in contact (direct contact or indirect contact) with the upper surface of the base layer. The LED chip unit can be a flip chip or a mini LED chip, and a mini LED refers to an LED with a package size in the range of 0.1-0.2mm, also known as a sub-millimeter light-emitting diode. When the LED chip units are electrically connected, for example, the second electrical connection part 206b of the LED chip unit 202 can be the positive connection point, the first electrical connection part 206a of the LED chip unit 204 can be the negative connection point, and the second electrical connection part 206a of the LED chip unit 202 can be the negative connection point. The electrical connection portion 206b is electrically connected to the first electrical connection portion 206a of the LED chip unit 204 through the second conductive portion 260 . For another example, the second electrical connection portion 206b of the LED chip unit 202 may be the negative connection point, the first electrical connection portion 206a of the LED chip unit 204 may be the positive connection point, and the second electrical connection portion 206b of the LED chip unit 202 may be connected through the first electrical connection point 206b. The two conductive parts 260 are electrically connected to the first electrical connection part 206 a of the LED chip unit 204 . The first conductive part 240 and the second conductive part 260 may be in the form of wires or films, such as copper wires, gold wires, circuit films or copper foils.
请参阅图3A至3E,其为本发明LED灯丝的制作方法一实施例的示意图。LED灯丝的制作方法包括:Please refer to FIGS. 3A to 3E , which are schematic diagrams of an embodiment of a manufacturing method of an LED filament of the present invention. The manufacturing method of LED filament includes:
S20:在一载具280上铺设有LED芯片单元202、204与导电电极210、212(如图3A所示);S20: laying the LED chip units 202, 204 and the conductive electrodes 210, 212 on a carrier 280 (as shown in FIG. 3A);
S22A:在LED芯片单元202、204与导电电极210、212未接触载具280的部分涂布顶层220a,接着对已涂布顶层220a的LED芯片单元202、204与导电电极210、212进行固化(或凝固)程序,以使顶层220a固化并包覆载具上方的LED芯片单元202、204及导电电极210、212,并露出至少两个导电电极210、212的一部分(如图3B所示)。此固化程序例如但不限于加热、或紫外线(UV)照射;S22A: Coating the top layer 220a on the parts of the LED chip units 202, 204 and the conductive electrodes 210, 212 that are not in contact with the carrier 280, and then curing the LED chip units 202, 204 and the conductive electrodes 210, 212 on which the top layer 220a has been coated ( or solidification) process, so that the top layer 220a is cured and covers the LED chip units 202, 204 and the conductive electrodes 210, 212 above the carrier, and exposes a part of at least two conductive electrodes 210, 212 (as shown in FIG. 3B). Such curing procedures such as, but not limited to, heating, or ultraviolet (UV) irradiation;
S22B:翻转已涂布顶层220a的LED芯片单元202、204与导电电极210、212有几种方式,其一为LED芯片单元202、204与导电电极210、212仅配置于载具280上,其间并无黏着关系,可以直接翻转,并可将翻转后的半成品再置于该载具280上。S22B: There are several ways to invert the LED chip units 202, 204 and the conductive electrodes 210, 212 on which the top layer 220a has been coated. One is that the LED chip units 202, 204 and the conductive electrodes 210, 212 are only disposed on the carrier 280, and therebetween There is no adhesive relationship, it can be turned over directly, and the turned semi-finished product can be placed on the carrier 280 again.
其二为,若在载具280与LED芯片单元202、204、导电电极210、212之间具有用以黏着的胶状物质,例如半导体制程使用的光阻或是便于移除的固晶胶,此胶状物质在适当烘烤 后,即具有暂时性固定LED芯片单元202、204、导电电极210、212于载具280上的效果。因此,在翻转已涂布顶层220a的LED芯片单元202、204、导电电极210、212前或后,可以以丙酮洗净涂布在载具280之上的光阻,或是以对应的溶剂清除在载具上的固晶胶,即可将已涂布顶层220a的LED芯片单元202、204、导电电极210、212与载具280分离。此外,亦可进一步清洗以去除残留的光阻或固晶胶。The second is, if there is a glue-like substance for adhesion between the carrier 280 and the LED chip units 202, 204, the conductive electrodes 210, 212, such as a photoresist used in the semiconductor process or a die-bonding glue that is easy to remove, The jelly-like substance has the effect of temporarily fixing the LED chip units 202 and 204 and the conductive electrodes 210 and 212 on the carrier 280 after being properly baked. Therefore, before or after turning over the LED chip units 202, 204 and conductive electrodes 210, 212 coated with the top layer 220a, the photoresist coated on the carrier 280 can be cleaned with acetone, or cleaned with a corresponding solvent The die-bonding glue on the carrier can separate the LED chip units 202 , 204 , the conductive electrodes 210 , 212 , which have been coated with the top layer 220 a , from the carrier 280 . In addition, further cleaning can be performed to remove residual photoresist or die-bonding adhesive.
S24:电性连接相邻LED芯片单202、204元及LED芯片单元202/204与导电电极210、212(如图3C所示);S24: electrically connecting the adjacent LED chip units 202 and 204 and the LED chip units 202/204 with the conductive electrodes 210 and 212 (as shown in FIG. 3C );
S26:S24步骤之后,将基层220b涂布在LED芯片单元202、204与导电电极210、212未被顶层220a涂布的部分,涂布完成后进行固化(如图3D所示)。S26: After step S24, the base layer 220b is coated on the parts of the LED chip units 202, 204 and the conductive electrodes 210, 212 that are not coated with the top layer 220a, and cured after the coating is completed (as shown in FIG. 3D).
在步骤S26之后,另可包括步骤S28切割所述包裹了光转换层220的LED芯片单元202、204与导电电极210、212,即如图3E中点划线所绘制的切割位置,如此一来,切割后的长条状元件即为LED灯丝300。步骤S28的切割方式并不以图3E为限,亦可每二个相邻纵列的LED芯片单元202、204切割为单一LED灯丝。After step S26, step S28 may be further included to cut the LED chip units 202, 204 and the conductive electrodes 210, 212 wrapped with the light conversion layer 220, that is, the cutting positions drawn by the dotted line in FIG. 3E, so that , the strip-shaped element after cutting is the LED filament 300 . The cutting method of step S28 is not limited to FIG. 3E , and every two adjacent column LED chip units 202 and 204 can also be cut into a single LED filament.
本实施例LED灯丝制备方法中的顶层220a和基层220b可以为含有相同比例的荧光粉与硅胶,如果顶层220a与基层220b中还含有氧化纳米颗粒,则顶层220a与基层220b中的荧光粉、硅胶、氧化纳米颗粒的占比相同,换句话说,顶层220a和基层220b的材料为同一种物质,只是为了描述方便才将其区分为顶层220a与基层220b。当然在其他实施例中,顶层220a与基层220b中的荧光粉、硅胶、氧化纳米颗粒的占比可不相同。The top layer 220a and the base layer 220b in the manufacturing method of the LED filament of this embodiment may contain phosphors and silica gel in the same proportion. If the top layer 220a and the base layer 220b also contain oxide nanoparticles, the phosphor powder and silica gel in the top layer 220a and the base layer 220b The ratio of the oxide nanoparticles is the same, in other words, the top layer 220a and the base layer 220b are made of the same material, and they are only distinguished into the top layer 220a and the base layer 220b for the convenience of description. Of course, in other embodiments, the proportions of phosphors, silica gel, and oxide nanoparticles in the top layer 220a and the base layer 220b may be different.
一实施例中,上述提及的基层包括有机硅改性聚酰亚胺、热固化剂、散热粒子和荧光粉,热固化剂为环氧树脂、异氰酸酯或双恶唑啉化合物,散热粒子包括二氧化硅(SiO 2)、氧化铝(Al 2O 3)及氧化锆(ZrO 2)等。在一实施例中,以有机硅改性聚酰亚胺的重量为基准,热固化剂的用量为有机硅改性聚酰亚胺的重量的3~12%。有机硅改性聚酰亚胺,包括下述通式(Ⅰ)所表示的重复单元: In one embodiment, the above-mentioned base layer includes silicone-modified polyimide, thermal curing agent, heat-dissipating particles and phosphors, the thermal curing agent is epoxy resin, isocyanate or bisoxazoline compound, and the heat-dissipating particles include two Silicon oxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), zirconium oxide (ZrO 2 ), and the like. In one embodiment, based on the weight of the silicone-modified polyimide, the amount of the thermal curing agent is 3-12% of the weight of the silicone-modified polyimide. Organosilicon-modified polyimide includes repeating units represented by the following general formula (I):
Figure PCTCN2021113685-appb-000001
Figure PCTCN2021113685-appb-000001
通式(Ⅰ)中,Ar 1为4价有机基团。所述有机基团具有苯环或脂环式烃结构,所述脂环式烃结构可以为单环系的脂环式烃结构,也可以具有含有桥环的脂环式烃结构,作为含有桥环的 脂环式烃结构,可以为两环系的脂环式烃结构,也可以为三环系的脂环式烃结构。有机基团也可以是含有活泼氢官能团的苯环结构或脂环式烃结构,活泼氢官能团为羟基、氨基、羧基、酰胺基或硫醇基中的任意一种或多种。 In the general formula (I), Ar 1 is a tetravalent organic group. The organic group has a benzene ring or an alicyclic hydrocarbon structure, and the alicyclic hydrocarbon structure may be a monocyclic alicyclic hydrocarbon structure or an alicyclic hydrocarbon structure containing a bridged ring. The cyclic alicyclic hydrocarbon structure may be a bicyclic alicyclic hydrocarbon structure or a tricyclic alicyclic hydrocarbon structure. The organic group can also be a benzene ring structure or an alicyclic hydrocarbon structure containing an active hydrogen functional group, and the active hydrogen functional group is any one or more of a hydroxyl group, an amino group, a carboxyl group, an amide group or a thiol group.
Ar 2为2价有机基团,所述有机基团可以具有例如单环系的脂环式烃结构,或是含有活泼氢官能团的2价有机基团,活泼氢官能团为羟基、氨基、羧基、酰胺基或硫醇基中的任意一种或一种以上。 Ar 2 is a bivalent organic group, and the organic group may have, for example, a monocyclic alicyclic hydrocarbon structure, or a bivalent organic group containing an active hydrogen functional group, and the active hydrogen functional group is a hydroxyl group, an amino group, a carboxyl group, Any one or more of an amide group or a thiol group.
R分别独立地选自甲基或苯基。R is independently selected from methyl or phenyl.
n为1~5,优选n为1或2或3或5。n is 1 to 5, preferably n is 1 or 2 or 3 or 5.
通式(Ⅰ)的数均分子量为5000~100000,优选为10000~60000,更优选为20000~40000。数均分子量是基于通过凝胶渗透色谱(GPC)装置使用标准聚苯乙烯制备的校准曲线的聚苯乙烯换算值。数均分子量为5000以下时,固化后难以获得良好的机械性能,特别是伸长率有降低的倾向。另一方面,当它超过100000时,粘度变得太高,使树脂难以形成。The number average molecular weight of the general formula (I) is 5,000 to 100,000, preferably 10,000 to 60,000, and more preferably 20,000 to 40,000. The number average molecular weight is a polystyrene-equivalent value based on a calibration curve prepared by a gel permeation chromatography (GPC) apparatus using standard polystyrene. When the number-average molecular weight is 5,000 or less, it is difficult to obtain good mechanical properties after curing, and in particular, the elongation tends to decrease. On the other hand, when it exceeds 100,000, the viscosity becomes too high, making resin formation difficult.
Ar 1是来自二酸酐的成分,所述二酸酐可包含芳香族酸酐和脂肪族酸酐,芳香族酸酐包括只含苯环的芳香族酸酐、氟化芳香族酸酐、含酰胺基的芳香族酸酐、含酯基的芳香族酸酐、含醚基的芳香族酸酐、含硫基的芳香族酸酐、含砜基的芳香族酸酐及含羰基的芳香族酸酐等。 Ar 1 is a component derived from a dianhydride, the dianhydride may include an aromatic acid anhydride and an aliphatic acid anhydride, and the aromatic acid anhydride includes an aromatic acid anhydride containing only a benzene ring, a fluorinated aromatic acid anhydride, an amide group-containing aromatic acid anhydride, Ester group-containing aromatic acid anhydrides, ether group-containing aromatic acid anhydrides, sulfur group-containing aromatic acid anhydrides, sulfone group-containing aromatic acid anhydrides, carbonyl group-containing aromatic acid anhydrides, and the like.
Ar 2是来自二胺的成分,所述二胺可分为芳香族二胺和脂肪族二胺,芳香族二胺包括只含苯环结构的芳香族二胺、氟化芳香族二胺、含酯基的芳香族二胺、含醚基的芳香族二胺、含酰胺基的芳香族二胺、含羰基的芳香族二胺、含羟基的芳香族二胺、含羧基的芳香族二胺、含砜基的芳香族二胺、含硫基的芳香族二胺等。 Ar 2 is a component derived from diamines, which can be divided into aromatic diamines and aliphatic diamines. Aromatic diamines include aromatic diamines containing only benzene ring structures, fluorinated aromatic diamines, and Aromatic diamine containing ester group, aromatic diamine containing ether group, aromatic diamine containing amide group, aromatic diamine containing carbonyl group, aromatic diamine containing hydroxyl group, aromatic diamine containing carboxyl group, Aromatic diamine containing sulfone group, aromatic diamine containing sulfur group, etc.
添加不同的热固化剂对有机硅改性聚酰亚胺的光透过率会有不同的影响。Adding different thermal curing agents will have different effects on the light transmittance of silicone-modified polyimide.
即使是添加相同的热固化剂,当添加量不同时,对光透过率也会有不同的影响。表1-1显示,当全脂肪族有机硅改性聚酰亚胺的热固化剂BPA添加量由4%增加到8%时,光透过率是提升的。但是当添加量再增加到12%时,光透过率的表现就几乎不变。显示光透过率会随着热固化剂添加量的增加而变好,但是当提升到一个程度后,添加再多的热固化剂对光透过率的影响就相当有限。Even if the same thermal curing agent is added, when the amount of addition is different, the light transmittance will be affected differently. Table 1-1 shows that when the addition amount of the thermal curing agent BPA of the fully aliphatic silicone-modified polyimide is increased from 4% to 8%, the light transmittance is improved. But when the addition amount is increased to 12%, the performance of light transmittance is almost unchanged. It is shown that the light transmittance will improve with the increase of the amount of thermal curing agent added, but when it increases to a certain extent, the effect of adding more thermal curing agent on the light transmittance is quite limited.
表1-1Table 1-1
Figure PCTCN2021113685-appb-000002
Figure PCTCN2021113685-appb-000002
作为顶层420b一部分的荧光粉组合物,包括第一荧光粉、第二荧光粉、第三荧光粉及第 四荧光粉,在蓝光激发下第一荧光粉的波长峰值为490~500nm,半峰波宽(FWHM)为29~32nm;在蓝光激发下第二荧光粉的波长峰值为520~540nm,半峰波宽(FWHM)为110~115nm;在蓝光激发下第三荧光粉的波长峰值为660~672nm,半峰波宽(FWHM)为15~18nm;在蓝光激发下第四荧光粉的波长峰值为600~612nm,半峰波宽(FWHM)为72~75nm或波长峰值为620~628nm,半峰波宽(FWHM)为16~18nm或波长峰值为640~650nm,半峰波宽(FWHM)为85~90nm。第一荧光粉、第二荧光粉、第三荧光粉、第四荧光粉中任一一种的中心粒径(D50)范围为15~20μm,第二荧光粉、第三荧光粉的D50的范围优选为15~16μm,第一荧光粉、第四荧光粉的D50的范围优选为16~20μm。蓝光激发荧光粉时,同一荧光粉浓度不同的顶层厚度会对荧光粉的半峰波宽产生影响,此实施例中,顶层420b的厚度为80~100μm。荧光粉组合物中各荧光粉的重量百分比为:第一荧光粉为5.45~5.55%,第二荧光粉为70~88%,第三荧光粉为0.6~7%,第四荧光粉余量,荧光粉调配在一定的荧光粉与胶的比例下,选取不同峰值波长的荧光粉,在波长峰值为451nm、FWHM为16.3nm的蓝光LED芯片、电流为30mA的条件下,测得后的光性能如表1所示:The phosphor composition as a part of the top layer 420b includes a first phosphor powder, a second phosphor powder, a third phosphor powder and a fourth phosphor powder. The width (FWHM) is 29-32nm; the wavelength peak of the second phosphor is 520-540nm and the half-peak width (FWHM) is 110-115nm under the blue light excitation; the wavelength peak of the third phosphor is 660 under the blue light excitation ~672nm, the half-peak width (FWHM) is 15-18nm; the wavelength peak of the fourth phosphor is 600-612nm under blue light excitation, the half-peak width (FWHM) is 72-75nm or the wavelength peak is 620-628nm, The half-peak width (FWHM) is 16-18 nm or the wavelength peak is 640-650 nm, and the half-peak width (FWHM) is 85-90 nm. The central particle size (D50) of any one of the first phosphor powder, the second phosphor powder, the third phosphor powder, and the fourth phosphor powder is in the range of 15-20 μm, and the range of D50 of the second phosphor powder and the third phosphor powder is Preferably, it is 15-16 μm, and the range of D50 of the first phosphor powder and the fourth phosphor powder is preferably 16-20 μm. When the phosphor is excited by blue light, the thickness of the top layer with different concentrations of the same phosphor will affect the half-peak wavelength of the phosphor. In this embodiment, the thickness of the top layer 420b is 80-100 μm. The weight percentage of each phosphor in the phosphor composition is: the first phosphor is 5.45-5.55%, the second phosphor is 70-88%, the third phosphor is 0.6-7%, and the fourth phosphor is the remainder, The phosphor powder is prepared in a certain ratio of phosphor powder to glue, and phosphor powder with different peak wavelengths is selected. Under the conditions of a blue LED chip with a wavelength peak of 451 nm, a FWHM of 16.3 nm, and a current of 30 mA, the measured optical properties As shown in Table 1:
表1Table 1
Figure PCTCN2021113685-appb-000003
Figure PCTCN2021113685-appb-000003
从表1中的编号No1~4可得出知,调配荧光粉组合物中第三荧光粉、第四荧光粉的含量会对光效(Eff)、平均显色指数(Ra)及饱和红色(R9)有影响。从编号No1、2可知,当峰值波长为670nm的第四荧光粉的含量增加时,Eff会增加,而Ra及R9会减少;以峰值波长为630nm的荧光粉代替峰值波长为652nm的荧光粉时,由表1中的编号No.3、4可以看出,峰值波长为670nm的第四荧光粉含量增加时,Eff会减少,而Ra及R9会增加。因而可根据实际需要,选用不同波长峰值的第四荧光粉时,调配第三荧光粉、第四荧光粉的用量以期获得较优的发光性能。It can be seen from the numbers No. 1 to 4 in Table 1 that the content of the third phosphor powder and the fourth phosphor powder in the formulated phosphor composition will affect the luminous efficacy (Eff), the average color rendering index (Ra) and the saturated red color (Eff). R9) has an impact. It can be seen from the numbers No1 and 2 that when the content of the fourth phosphor with a peak wavelength of 670nm increases, Eff will increase, while Ra and R9 will decrease; when the phosphor with a peak wavelength of 630nm is used to replace the phosphor with a peak wavelength of 652nm , it can be seen from the numbers No. 3 and 4 in Table 1 that when the content of the fourth phosphor with a peak wavelength of 670 nm increases, Eff will decrease, while Ra and R9 will increase. Therefore, according to actual needs, when the fourth phosphor with different wavelength peaks is selected, the amount of the third phosphor and the fourth phosphor can be adjusted in order to obtain better luminous performance.
荧光粉与胶的比例The ratio of phosphor to glue
选用相同的荧光粉,调配荧光粉组合物与胶的比例,如表2所示,从表2中可以看出,荧光粉组合物与胶的比例不同,Eff、Ra、R9及CCT均不相同,荧光粉组合物占胶的比例越多,Eff、Ra及CCT下降,而R9呈下降后再上升的趋势;另外由于荧光粉组合物搭配胶(例如硅胶)作为LED灯丝的顶层时,在顶层制作过程中,由于荧光粉组合物的比重大于硅胶的比重,会出现荧光粉显著沉降,导致白光LED色温飘移,当荧光粉占比量越大时,荧光粉沉降越多,色温飘移越严重,因而顶层中荧光粉组合物与胶的重量比为0.2~0.3:1,优选0.25~0.3:1。在一实施例中,可在荧光粉组合物中加入一定量的空心玻璃微珠,荧光粉沉降时,玻璃微珠上浮,上浮过程中对光的背散射/发射程度下降,与荧光粉沉降对光散射的效果抵消,因此能缓解色温飘移现象,另外由于微珠对可见光的吸收较小,所以加入玻璃微珠对白光LED的初始亮度影响较小。玻璃微珠与荧光粉组合物的质量比为1:5~15,优选玻璃微珠与荧光粉组合物的重量比为1:10~15。The same phosphor is selected, and the ratio of the phosphor composition to the glue is prepared, as shown in Table 2. It can be seen from Table 2 that the ratio of the phosphor composition to the glue is different, and Eff, Ra, R9 and CCT are all different. , the more the phosphor composition accounts for the glue, the Eff, Ra and CCT decrease, while R9 shows a trend of decreasing and then rising; in addition, when the phosphor composition is used with glue (such as silica gel) as the top layer of the LED filament, the During the production process, since the specific gravity of the phosphor composition is greater than that of the silica gel, the fluorescent powder will settle significantly, resulting in the color temperature drift of the white LED. Therefore, the weight ratio of the phosphor composition to the glue in the top layer is 0.2-0.3:1, preferably 0.25-0.3:1. In one embodiment, a certain amount of hollow glass microbeads can be added to the phosphor composition. When the phosphor powder settles, the glass microbeads float up. The effect of light scattering is cancelled, so the phenomenon of color temperature drift can be alleviated. In addition, since the absorption of visible light by microbeads is small, the addition of glass microbeads has little effect on the initial brightness of white LEDs. The mass ratio of the glass microbeads to the phosphor composition is 1:5-15, preferably the weight ratio of the glass microbeads to the phosphor composition is 1:10-15.
表2Table 2
Figure PCTCN2021113685-appb-000004
Figure PCTCN2021113685-appb-000004
在一实施例中,提供一种LED灯丝,所述LED灯丝由上述所述的荧光粉组合物搭配蓝光芯片做成,蓝光芯片的波长峰值为450~500nm,半峰波宽为15~18nm。In one embodiment, an LED filament is provided. The LED filament is made of the above-mentioned phosphor composition and a blue light chip. The blue light chip has a peak wavelength of 450-500 nm and a half-peak width of 15-18 nm.
在一些实施例中,作为顶层420b一部分的荧光粉组合物,包括第一荧光粉、第二荧光粉、第三荧光粉,在蓝光激发下第一荧光粉的波长峰值为500~550nm,半峰波宽(FWHM)为100~130nm;在蓝光激发下第二荧光粉的波长峰值为580~620nm,半峰波宽(FWHM)为70~90nm;在蓝光激发下第三荧光粉的波长峰值为620~670nm,半峰波宽(FWHM)为70~95nm。第一荧光粉、第二荧光粉、第三荧光粉任一一种的中心粒径(D50)范围为15~20μm,第一荧光粉的D50的范围优选为15~16μm,第二荧光粉、第三荧光粉的D50的范围优选为16~20μm。蓝光激发荧光粉时,同一荧光粉浓度不同的顶层厚度会对荧光粉的半峰波宽产生影响,此实施例中,顶层420b的厚度为80~100μm。荧光粉组合物中第一荧光粉用量小于或等于第二荧光粉与第三荧光粉用量之和的十倍,即第一荧光粉用量≤10*(第二荧光粉用量+第三荧光粉用量),顶层中荧光粉组合物与胶的重量比为0.4~0.8:1,荧光粉组合物与硅胶的用 量越接近,LED芯片发出光转换效率提高,此外,荧光粉与LED芯片的接触面积增大,LED芯片产生的热量的散热效率提高。In some embodiments, the phosphor composition as a part of the top layer 420b includes a first phosphor powder, a second phosphor powder, and a third phosphor powder, and the wavelength peak of the first phosphor powder is 500-550 nm under the excitation of blue light, and the half-peak value is 500-550 nm. The wavelength width (FWHM) is 100-130 nm; the wavelength peak of the second phosphor is 580-620 nm under the blue light excitation, and the half-peak width (FWHM) is 70-90 nm; the wavelength peak of the third phosphor under the blue light excitation is 620~670nm, half-peak width (FWHM) is 70~95nm. The central particle size (D50) of any one of the first phosphor powder, the second phosphor powder and the third phosphor powder is in the range of 15-20 μm, the D50 range of the first phosphor powder is preferably 15-16 μm, and the second phosphor The range of D50 of the third phosphor is preferably 16-20 μm. When the phosphor is excited by blue light, the thickness of the top layer with different concentrations of the same phosphor will affect the half-peak wavelength of the phosphor. In this embodiment, the thickness of the top layer 420b is 80-100 μm. The dosage of the first phosphor in the phosphor composition is less than or equal to ten times the sum of the dosage of the second phosphor and the third phosphor, that is, the dosage of the first phosphor ≤ 10*(the dosage of the second phosphor + the dosage of the third phosphor ), the weight ratio of the phosphor composition to the glue in the top layer is 0.4-0.8:1. The closer the amount of phosphor composition and silica gel is, the higher the conversion efficiency of light emitted by the LED chip. In addition, the contact area between the phosphor and the LED chip increases. Larger, the heat dissipation efficiency of the heat generated by the LED chip is improved.
请参考图4A与图4B至图4D,图4A所示为根据本申请的一个实施例的LED球泡灯40h的示意图,图4B至图4D所示分别为图4A的LED球泡灯40h的侧视图、另一侧视图与顶视图。在本实施例中,如图4A至4D所示,LED球泡灯包括灯壳12、连接灯壳12的灯头16、设于灯壳12内的至少二导电支架、悬臂(图未示)、芯柱19及单根LED灯丝100。芯柱19包括相对的芯柱底部与芯柱顶部,所述芯柱底部连接所述灯头16,芯柱顶部延伸至灯壳12内部,例如芯柱顶部可位于灯壳12内部约为中心的位置。导电支架连接所述芯柱19。LED灯丝100包括灯丝本体与二灯丝电极(或电极或导电电极)110、112,所述二灯丝电极110、112位于所述灯丝本体的相对两端,灯丝本体即为LED灯丝100不包括灯丝电极110、112的其它部分。二灯丝电极110、112分别连接二导电支架。悬臂的一端连接芯柱19而另一端连接灯丝本体。Please refer to FIGS. 4A and 4B to 4D. FIG. 4A is a schematic diagram of an LED bulb 40h according to an embodiment of the present application. Side view, other side view and top view. In this embodiment, as shown in FIGS. 4A to 4D , the LED bulb includes a lamp housing 12 , a lamp cap 16 connected to the lamp housing 12 , at least two conductive brackets disposed in the lamp housing 12 , a cantilever (not shown), The stem 19 and a single LED filament 100. The stem 19 includes opposite stem bottoms and stem tops, the stem bottoms are connected to the lamp cap 16 , and the stem tops extend to the inside of the lamp envelope 12 , for example, the stem tops can be located at about the center inside the lamp envelope 12 . . The conductive support is connected to the stem 19 . The LED filament 100 includes a filament body and two filament electrodes (or electrodes or conductive electrodes) 110 and 112. The two filament electrodes 110 and 112 are located at opposite ends of the filament body. The filament body is the LED filament 100, which does not include the filament electrodes. 110, other parts of 112. The two filament electrodes 110 and 112 are respectively connected to the two conductive supports. One end of the cantilever is connected to the stem 19 and the other end is connected to the filament body.
传统的球泡灯在制作过程中,为了避免钨丝于空气中燃烧而氧化断裂失效,因此会设计一喇叭芯柱的玻璃结构物套在玻璃灯壳的开口处加以烧结密封,然后再透过喇叭芯柱的埠连接真空泵将灯壳内部的空气抽换成氮气,避免灯壳内部的钨丝燃烧氧化,最后再将喇叭芯柱的埠烧结密封。因此真空泵透过芯柱可将灯壳内部的空气抽换成全氮气或是氮气与氦气适度的比例组合,以改善灯壳内气体的导热率,同时也去除了潜藏在空气中的水雾。一实施例中,也可抽换成氮气与氧气或氮气与空气适度的比例组合,氧气或空气含量为灯壳体积的1~10%,优选1~5%,基层中含有饱和烃时,在LED球泡灯使用过程中,饱和烃会受光,热,应力等作用产生自由基,产生的自由基或活化分子与氧结合形成过氧化物自由基,灯壳中充入氧气,可提高含饱和烃基层的耐热、耐光性能。In the production process of the traditional bulb lamp, in order to prevent the tungsten filament from burning in the air and causing oxidative fracture and failure, a glass structure of the horn stem is designed to be sintered and sealed at the opening of the glass lamp shell, and then passed through. The port of the horn stem is connected to a vacuum pump to replace the air inside the lamp housing with nitrogen, so as to prevent the tungsten wire inside the lamp housing from burning and oxidizing, and finally the port of the horn stem is sintered and sealed. Therefore, the vacuum pump can pump the air inside the lamp housing to all nitrogen or a combination of nitrogen and helium through the stem, so as to improve the thermal conductivity of the gas in the lamp housing, and also remove the water mist hidden in the air. . In one embodiment, it can also be replaced by a combination of nitrogen and oxygen or nitrogen and air in an appropriate ratio. The oxygen or air content is 1-10%, preferably 1-5%, of the volume of the lamp envelope. When the base layer contains saturated hydrocarbons, the During the use of LED bulbs, saturated hydrocarbons will be subjected to light, heat, stress, etc. to generate free radicals. The generated free radicals or activated molecules combine with oxygen to form peroxide free radicals. Filling the lamp shell with oxygen can increase the content of saturated hydrocarbons. Heat and light resistance of hydrocarbon base.
在LED球泡灯的制备过程中,为提高灯壳12对LED灯丝发出的光的折射率,可在灯壳12的内壁上附着一些异物,如松香。灯壳12内壁面积每平方厘米内异物沉积的平均厚度为0.01~2mm,优选异物的厚度为0.01~0.5mm。在一实施例中,灯壳12内壁面积每平方厘米内的异物含量占整个灯壳12内壁上异物含量的1%~30%,优选1%~10%。上述异物含量例如可通过对灯壳进行真空干燥的方法予以调整。在另一实施例中,可在灯壳12的充气气体中留有一部分杂质,充气气体中的杂质含量为灯壳12体积的0.1%~20%,优选0.1~5%,可通过例如对灯壳进行真空干燥的方法对杂质含量进行调整,因充气气体中含有少量杂质,LED灯丝发出的光经过杂质的发射或折射,发光角度增加,有利于改善LED灯丝的发光效果。In the manufacturing process of the LED bulb, in order to increase the refractive index of the lamp housing 12 to the light emitted by the LED filament, some foreign objects, such as rosin, may be attached to the inner wall of the lamp housing 12 . The average thickness of the foreign matter deposited per square centimeter of the inner wall area of the lamp housing 12 is 0.01-2 mm, and preferably, the thickness of the foreign matter is 0.01-0.5 mm. In one embodiment, the foreign matter content per square centimeter of the inner wall area of the lamp housing 12 accounts for 1%-30% of the total foreign matter content on the inner wall of the lamp housing 12, preferably 1%-10%. The above-mentioned foreign matter content can be adjusted, for example, by vacuum drying the lamp envelope. In another embodiment, a part of impurities may be left in the inflation gas of the lamp housing 12, and the impurity content in the inflation gas is 0.1%-20%, preferably 0.1-5%, of the volume of the lamp housing 12. The method of vacuum drying the shell is used to adjust the impurity content. Because the inflatable gas contains a small amount of impurities, the light emitted by the LED filament is emitted or refracted by the impurities, and the luminous angle increases, which is beneficial to improve the luminous effect of the LED filament.
LED球泡灯位于一空间坐标系(X,Y,Z)中,其中Z轴与芯柱19平行,LED灯丝在XY平面、YZ平面及XZ平面上的投影长度分别是长度L1、长度L2及长度L3。在一实施例中,长度L1、长度L2及长度L3的比值为0.8:1:0.9。在一实施例中,长度L1、长度L2及长度L3的比值为(0.5to 0.9):1:(0.6to 1),长度L1、长度L2及长度L3的比值接近1:1:1,LED球 泡灯的发光效果较佳,实现全周光。LED灯丝100弯折时具有至少一个第一弯折点与至少两个第二弯折点,第一弯折点与第二弯折点间隔设置,任一第一弯折点在Z轴上的高度大于任一第二弯折点,一实施例中,相邻两第一弯折点在Y轴或X轴上的间距相等,LED灯丝外观整洁美观。一实施例中相邻两第一弯折点在Y轴或X轴上的间距具有最大值D1与最小值D2,D2的范围为0.5D1至0.9D1,每个平面上的光通量分布较一致。设灯头16的直径为R1(参见图4B),灯壳12的最大直径或在YZ平面中灯壳12的最大水平间距为R2(参见图4B),LED灯丝100在YZ平面上的Y轴方向上的最大宽度(参见图4B)或在XZ平面上的X轴方向上的最大宽度为R3(参见图4C),R3介于R1与R2之间,即R1<R3<R2,LED灯丝弯折时,其在Z轴方向上的相邻第一弯折点和/或相邻第二弯折点之间的间距较宽,有利于提高LED灯丝的散热效果。而在LED球泡灯的制作过程,可先将LED灯丝100以收折的方式置入灯壳12的内空间后,再以手工或机械的方式将LED灯丝100于灯壳12内进行伸展,使得LED灯丝100在XZ平面上的最大长度满足上述关系式。The LED bulb is located in a space coordinate system (X, Y, Z), wherein the Z axis is parallel to the stem 19, and the projection lengths of the LED filament on the XY plane, the YZ plane and the XZ plane are the length L1, the length L2 and the Length L3. In one embodiment, the ratio of length L1 , length L2 and length L3 is 0.8:1:0.9. In one embodiment, the ratio of length L1, length L2 and length L3 is (0.5to 0.9):1:(0.6to1), the ratio of length L1, length L2 and length L3 is close to 1:1:1, and the LED ball The light-emitting effect of the bulb is better, achieving full ambient light. When the LED filament 100 is bent, it has at least one first bending point and at least two second bending points. The first bending point and the second bending point are spaced apart, and any first bending point is on the Z axis. The height is greater than any second bending point. In one embodiment, the distance between two adjacent first bending points on the Y-axis or X-axis is equal, and the appearance of the LED filament is neat and beautiful. In one embodiment, the distance between two adjacent first bending points on the Y-axis or X-axis has a maximum value D1 and a minimum value D2, and the range of D2 is 0.5D1 to 0.9D1, and the luminous flux distribution on each plane is relatively consistent. Let the diameter of the lamp cap 16 be R1 (see FIG. 4B ), the maximum diameter of the lamp housing 12 or the maximum horizontal spacing of the lamp housing 12 in the YZ plane is R2 (see FIG. 4B ), and the Y-axis direction of the LED filament 100 on the YZ plane The maximum width on the LED (see Figure 4B) or the maximum width in the X-axis direction on the XZ plane is R3 (see Figure 4C), R3 is between R1 and R2, that is, R1 < R3 < R2, the LED filament is bent , the distance between the adjacent first bending points and/or the adjacent second bending points in the Z-axis direction is relatively wide, which is beneficial to improve the heat dissipation effect of the LED filament. In the manufacturing process of the LED bulb, the LED filament 100 can be folded into the inner space of the lamp housing 12 first, and then the LED filament 100 can be stretched in the lamp housing 12 manually or mechanically. The maximum length of the LED filament 100 on the XZ plane satisfies the above relationship.
如图4A至图4D所示,在本实施例中,LED灯丝100的导体段130为一个,而LED段102、104有两个,且每两相邻的LED段102、104之间是透过导体段130连接,LED灯丝100在最高点的弯折态样呈现圆弧弯曲,即LED段102、104分别在LED灯丝100的最高点呈现圆弧弯曲,且导体段在LED灯丝的低点也呈现圆弧弯曲。LED灯丝100可定义为在每一个弯折的导体段130之后是接续一个分段,则各个LED段102、104形成对应的分段。As shown in FIGS. 4A to 4D , in this embodiment, the number of conductor segments 130 of the LED filament 100 is one, and the number of the LED segments 102 and 104 is two, and there is a transparent space between every two adjacent LED segments 102 and 104 . Connected through the conductor segment 130, the bending state of the LED filament 100 at the highest point presents an arc bending, that is, the LED segments 102 and 104 respectively present an arc bending at the highest point of the LED filament 100, and the conductor segment is at the low point of the LED filament. Also showing arc bending. The LED filament 100 can be defined as a segment followed by each bent conductor segment 130, and then each LED segment 102, 104 forms a corresponding segment.
并且,由于LED灯丝100采用柔性基层,柔性基层优选采用有机硅改性聚酰亚胺树脂组合物,有机硅改性聚酰亚胺树脂组合物包括有机硅改性聚酰亚胺、热固化剂、散热粒子和荧光粉。在本实施例中,两个LED段102分别弯折形成倒U形,而导体段130位于此两LED段102之间,且导体段130的弯折程度是相同于或更大于LED段102的弯折程度。也就是说,两个LED段102在LED灯丝高点处分别弯折形成倒U形並具有一弯曲半径r1值,导体段130在LED灯丝100低点处弯折並具有一弯曲半径r2值,其中r1大于r2值。透过导体段130的配置,使LED灯丝100得以在有限空间内实现小回转半径的弯折。在一实施例中,LED段102与LED段104的弯折点在Z方向上处于同一高度,由于LED灯丝具有一定的对称性,所以LED球泡灯的发光比较均匀。在一个实施例中,LED段102和LED段104的弯曲点在Z方向的高度不同,例如LED段102的弯曲点的高度大于LED段104的弯曲点的高度,在LED灯丝长度相同的情况下,当LED灯丝以这种方式放置在灯壳中时,部分LED灯丝会比较偏向灯壳,因此LED灯丝的散热效果更好。此外,在Z方向上,本实施例的立杆19a相对先前实施例的立杆19a具有较低的高度,此立竿19a的高度是对应于导体段130的高度,或者立杆19a大概与部分导体段130相接触。举例来说,导体段130的最低处可连接至立杆19a的顶部,以使LED灯丝100的整体造型不易变形。在不同实施例中,导体段130可穿过立杆19a的顶部的穿孔而彼此连接,或导体段130可胶黏于立杆19a的顶部而彼此连接,但不限于此。在一实施例中,导体段130与立杆19a可采用导丝连接,例如在立杆19a的顶部引出一 导丝连接导体段130。In addition, since the LED filament 100 adopts a flexible base layer, the flexible base layer preferably adopts a silicone-modified polyimide resin composition, and the silicone-modified polyimide resin composition includes a silicone-modified polyimide, a thermal curing agent , cooling particles and phosphors. In this embodiment, the two LED segments 102 are respectively bent to form an inverted U shape, and the conductor segment 130 is located between the two LED segments 102 , and the bending degree of the conductor segment 130 is the same as or greater than that of the LED segment 102 . degree of bending. That is to say, the two LED segments 102 are respectively bent at the high point of the LED filament to form an inverted U shape and have a bending radius r1, and the conductor segment 130 is bent at the low point of the LED filament 100 and has a bending radius r2. where r1 is greater than the r2 value. Through the configuration of the conductor segments 130 , the LED filament 100 can be bent with a small turning radius in a limited space. In one embodiment, the bending points of the LED segment 102 and the LED segment 104 are at the same height in the Z direction. Since the LED filament has a certain symmetry, the LED bulb lamp emits relatively uniform light. In one embodiment, the inflection points of LED segment 102 and LED segment 104 have different heights in the Z direction, eg, the height of the inflection point of LED segment 102 is greater than the height of the inflection point of LED segment 104 under the same LED filament length , When the LED filament is placed in the lamp housing in this way, part of the LED filament will be biased towards the lamp housing, so the heat dissipation effect of the LED filament is better. In addition, in the Z direction, the vertical rod 19a of the present embodiment has a lower height than the vertical rod 19a of the previous embodiment. The conductor segments 130 are in contact. For example, the lowest part of the conductor segment 130 can be connected to the top of the vertical rod 19a, so that the overall shape of the LED filament 100 is not easily deformed. In different embodiments, the conductor segments 130 may be connected to each other through through holes at the top of the upright rod 19a, or the conductor segments 130 may be glued to the top of the upright rod 19a to be connected to each other, but not limited thereto. In one embodiment, the conductor segment 130 and the vertical rod 19a can be connected by a guide wire, for example, a guide wire is drawn out from the top of the vertical rod 19a to connect the conductor segment 130.
如图4B所示,在本实施例中,在Z方向上,导体段130的高度高于两电极110、112,且两LED段102、104是分别由两电极110、112向上延伸至最高点后,再弯折向下延伸至连接两LED段102、104的导体段130。如图4C所示,在本实施例中,LED灯丝100在XZ平面的轮廓类似V形,也就是两LED段102是分别朝上朝外斜向延伸,并于最高点弯折后,再分别朝下朝内斜向延伸至导体段130。如图4D所示,在本实施例中,LED灯丝100在XY平面的轮廓具有S形。如图4B与图4D所示,在本实施例中,导体段130位于电极110、112之间。如图4D所示,在本实施例中,在XY平面上,LED段102的弯折点、LED段104的弯折点及电极110、112大致位于以导体段130(或芯柱19或立杆19a)为圆心的圆周上,例如,在XY平面上,LED段102的弯折点、LED段104的弯折点位于以芯柱19或立杆19a为圆心的同一圆周上;在一些实施例中,在XY平面上,LED段102的弯折点、LED段104的弯折点及电极110、112位于以芯柱19或立杆19a为圆心的同一圆周上。As shown in FIG. 4B , in this embodiment, in the Z direction, the height of the conductor segment 130 is higher than that of the two electrodes 110 and 112 , and the two LED segments 102 and 104 respectively extend upward from the two electrodes 110 and 112 to the highest point. Afterwards, it is bent and extended down to the conductor segment 130 connecting the two LED segments 102 and 104 . As shown in FIG. 4C , in this embodiment, the outline of the LED filament 100 on the XZ plane is similar to a V-shape, that is, the two LED segments 102 extend obliquely upwards and outwards respectively, and after being bent at the highest point, then It extends obliquely downward and inward to the conductor segment 130 . As shown in FIG. 4D , in this embodiment, the outline of the LED filament 100 in the XY plane has an S shape. As shown in FIG. 4B and FIG. 4D , in this embodiment, the conductor segment 130 is located between the electrodes 110 and 112 . As shown in FIG. 4D , in the present embodiment, on the XY plane, the bending point of the LED segment 102 , the bending point of the LED segment 104 and the electrodes 110 and 112 are approximately located at the conductor segment 130 (or the stem 19 or the vertical axis). Rod 19a) is on a circle with the center of the circle, for example, in the XY plane, the bending point of the LED segment 102, the bending point of the LED segment 104 is located on the same circle with the stem 19 or the vertical rod 19a as the center; in some implementations For example, on the XY plane, the bending point of the LED segment 102, the bending point of the LED segment 104, and the electrodes 110 and 112 are located on the same circumference with the stem 19 or the vertical rod 19a as the center.
请参考图5,图5所示为根据本申请的一个实施例的LED球泡灯40i的示意图,本实施例的LED球泡灯40i与图4的LED球泡灯40h的基本结构相同,包括灯壳12、连接灯壳12的灯头16、设于灯壳12内的至少二导电支架、悬臂(图未示)、芯柱19及单根LED灯丝100,不同之处在于本实施例的LED球泡灯40i没有立杆19a,芯柱19包括充气管,上述灯壳12中的气体经充气管充入,如图5所示,在Z轴方向上,LED灯丝100(或LED段102/104的弯折点)至灯壳12的最短距离为H1,LED灯丝100的导体段130至芯柱19的最短距离为H2,H1小于或等于H2,LED段的弯折点较靠近灯壳,因而LED灯丝的散热路径短,从而提高了球泡灯的散热效果,在其它实施例中,H1大于H2,因而LED灯丝大致位于灯壳的中部区域,发光效果较佳。Please refer to FIG. 5. FIG. 5 is a schematic diagram of an LED bulb 40i according to an embodiment of the present application. The LED bulb 40i of this embodiment has the same basic structure as the LED bulb 40h of FIG. 4, including: The lamp housing 12 , the lamp cap 16 connected to the lamp housing 12 , at least two conductive brackets, a cantilever (not shown), a stem 19 and a single LED filament 100 disposed in the lamp housing 12 . The difference lies in the LEDs of this embodiment. The bulb 40i does not have a vertical rod 19a, and the stem 19 includes a gas-filled tube through which the gas in the lamp housing 12 is filled. As shown in FIG. 5, in the Z-axis direction, the LED filament 100 (or the LED segment 102/ The shortest distance from the bending point of the Therefore, the heat dissipation path of the LED filament is short, thereby improving the heat dissipation effect of the bulb lamp. In other embodiments, H1 is greater than H2, so the LED filament is generally located in the middle area of the lamp housing, and the luminous effect is better.
参考图6,图6为本申请一实施例的灯头的结构示意图。在本实施例中,灯头16内设有电源组件20,电源组件20包括基板201,基板201上设有发热元件(工作时产生热量较多的元件,如IC、电阻等)和不耐热元件(如电解电容等),灯头16具有内表面和与内表面相对的外表面,灯头16的外表面远离电源组件20,发热元件相比于不耐热元件靠近灯头16的内表面,发热元件上具有绝缘片202,绝缘片202与灯头16的内表面接触,例如可采用焊接或紧固件等的方式使绝缘片202与灯头16的内表面接触。一实施例中,发热元件整体封装成一元器件,元器件上具有散热片,散热片与灯头16的内表面接触,例如将IC和整流桥封装成一元器件后采用焊接或紧固件等的方式使散热片与灯头16的内表面接触,散热片可作为负极线焊接至灯头16的内表面。Referring to FIG. 6 , FIG. 6 is a schematic structural diagram of a lamp holder according to an embodiment of the present application. In this embodiment, the lamp holder 16 is provided with a power supply assembly 20, the power supply assembly 20 includes a substrate 201, and the substrate 201 is provided with heating elements (elements that generate more heat during operation, such as ICs, resistors, etc.) and heat-resistant elements (such as electrolytic capacitors, etc.), the lamp holder 16 has an inner surface and an outer surface opposite to the inner surface, the outer surface of the lamp holder 16 is far away from the power supply assembly 20, and the heating element is closer to the inner surface of the lamp holder 16 than the heat-resistant element. There is an insulating sheet 202, and the insulating sheet 202 is in contact with the inner surface of the lamp cap 16. For example, the insulating sheet 202 can be in contact with the inner surface of the lamp cap 16 by welding or fasteners. In one embodiment, the heating element is integrally packaged into a component, the component is provided with a heat sink, and the heat sink is in contact with the inner surface of the lamp cap 16. For example, after the IC and the rectifier bridge are packaged into a component, welding or fasteners are used. The heat sink is brought into contact with the inner surface of the lamp cap 16, and the heat sink can be welded to the inner surface of the lamp cap 16 as a negative wire.
在另一实施例中,基板201与灯头16的内表面直接接触,相比于基板通过胶与灯头间接接触,采用直接接触的方式可在减少传热介质的基础上提高球泡灯的散热效果。In another embodiment, the substrate 201 is in direct contact with the inner surface of the lamp cap 16. Compared with the indirect contact between the substrate and the lamp cap through glue, the direct contact method can improve the heat dissipation effect of the bulb lamp on the basis of reducing the heat transfer medium. .
在另一实施例中,在发热元件上覆盖导热胶,例如基板201具有第一面2011和第二面 2012,第二面2012远离LED灯丝,发热元件和不耐热元件分别位于第一面2011和第二面2012上,在第一面2011上覆盖导热胶,发热元件产生的热可经导热胶传递至灯头,从而提高球泡灯的散热效果。In another embodiment, the heating element is covered with thermally conductive adhesive. For example, the substrate 201 has a first side 2011 and a second side 2012, the second side 2012 is far away from the LED filament, and the heating element and the heat-labile element are respectively located on the first side 2011 And on the second surface 2012, the first surface 2011 is covered with thermally conductive adhesive, and the heat generated by the heating element can be transferred to the lamp cap through the thermally conductive adhesive, thereby improving the heat dissipation effect of the bulb lamp.
在另一实施例中,如图7所示,灯头16的内表面上设有导热部203,导热部203可为容纳发热元件的网兜或与发热元件接触的金属件等,导热部203的导热系数大于或等于灯头16的导热系数,发热元件产生的热通过导热部203可快速的传递至灯头16,从而提高球泡灯的散热效果。In another embodiment, as shown in FIG. 7 , the inner surface of the lamp holder 16 is provided with a heat-conducting portion 203 . The coefficient is greater than or equal to the thermal conductivity of the lamp cap 16 , and the heat generated by the heating element can be quickly transferred to the lamp cap 16 through the heat conducting portion 203 , thereby improving the heat dissipation effect of the bulb lamp.
在另一实施例中,电源组件20的每个面都覆盖导热胶,一部分导热胶接触灯头16的内表面,例如可采用柔性基板,使柔性基板整体装入灯头16内,灯头16内灌导热胶的方式实现。电源组件整体覆盖导热胶,散热面积增大,从而可极大的提高散热效果。In another embodiment, each surface of the power supply assembly 20 is covered with thermally conductive adhesive, and a part of the thermally conductive adhesive contacts the inner surface of the lamp holder 16. For example, a flexible substrate can be used, so that the flexible substrate can be integrated into the lamp holder 16, and the lamp holder 16 is filled with thermal conductivity. Glue is achieved. The power supply components are covered with thermally conductive adhesive as a whole, and the heat dissipation area is increased, which can greatly improve the heat dissipation effect.
在另一实施例中,如图7C所示,基板201与灯头16的轴向(或图4、图5、图8中的芯柱19的轴向)平行,由于可将发热元件全部放置在基板靠近灯头的那一面,发热元件产生的热可快速传递至灯头,从而提高了电源组件的散热效率;此外可将不耐热元件与耐热元件分别设置在基板的不同表面,减小发热元件工作时产生的热量对不耐热元件的影响,提高电源模组的整体的可靠性及寿命。在一实施例中,基板201上设有发热元件(工作时产生热量较多的元件,如IC、电阻等)和不耐热元件(如电解电容等),发热元件相比于其他电子元件(如不耐热元件或其他非热敏感元件,例如电容)更靠近灯头16的内表面,因此,发热元件相比其他电子元件,其与灯头16之间具有更短的传热距离,更利于发热元件工作时产生的热量传导至灯头16进行散热,以此可提高电源组件20的散热效率。In another embodiment, as shown in FIG. 7C , the substrate 201 is parallel to the axial direction of the lamp cap 16 (or the axial direction of the stem 19 in FIG. 4 , FIG. 5 , and FIG. 8 ). On the side of the substrate close to the lamp head, the heat generated by the heating element can be quickly transferred to the lamp head, thereby improving the heat dissipation efficiency of the power supply assembly; in addition, the heat-labile element and the heat-resistant element can be arranged on different surfaces of the substrate respectively to reduce the heating element. The heat generated during operation affects the heat-labile components, improving the overall reliability and life of the power module. In one embodiment, the substrate 201 is provided with heating elements (elements that generate more heat during operation, such as ICs, resistors, etc.) and heat-labile elements (such as electrolytic capacitors, etc.), and the heating elements are compared with other electronic components ( For example, heat-labile components or other non-heat-sensitive components, such as capacitors, are closer to the inner surface of the lamp cap 16. Therefore, compared with other electronic components, the heating element has a shorter heat transfer distance from the lamp cap 16, which is more conducive to heat generation. The heat generated during the operation of the element is conducted to the lamp cap 16 for heat dissipation, so that the heat dissipation efficiency of the power supply assembly 20 can be improved.
如图5至图7所示,充气管和基板201分别在XY平面上的投影重叠。在一些实施例中,充气管和基板201分别在XZ和/或YZ平面上的投影具有间隔(或不重叠),或者在灯头的高度方向上(Z轴方向),充气管与基板之间具有一定的间距,充气管与基板之间不相互接触,增加了电源组件的容纳空间和提高了基板的利用率。此外,基板201与灯头16的内表面接触时,基板201的第一面2011和芯柱19之间形成一空腔,位于基板第一面的发热元件产生的热量可通过空腔传递,减少了对位于第二面不耐热元件的热影响,从而提高电源组件的使用寿命。As shown in FIGS. 5 to 7 , the respective projections of the gas tube and the base plate 201 on the XY plane overlap. In some embodiments, the projections of the gas tube and the base plate 201 on the XZ and/or YZ planes are spaced apart (or not overlapped), or in the height direction of the lamp head (Z axis direction), there is a space between the gas tube and the base plate. With a certain distance, the inflatable tube and the base plate do not contact each other, which increases the accommodation space of the power supply assembly and improves the utilization rate of the base plate. In addition, when the substrate 201 is in contact with the inner surface of the lamp cap 16, a cavity is formed between the first surface 2011 of the substrate 201 and the core post 19, and the heat generated by the heating element located on the first surface of the substrate can be transferred through the cavity, reducing the need for Thermally insensitive components located on the second side, thereby increasing the life of the power components.
请参考图8A至8D,图8A至8D所示为根据本申请的一个实施例的LED球泡灯40j的示意图,本实施例的LED球泡灯40j与图4的LED球泡灯40h的基本结构相同,包括灯壳12、连接灯壳12的灯头16、设于灯壳12内的至少二导电支架、至少一个悬臂15、芯柱19及LED灯丝100,悬臂15在图8B和图8C中未显示。芯柱19包括立杆19a,每一个悬臂15包括相对的第一端与第二端,每一个悬壁15的第一端连接至立杆19a,而每一悬臂15的第二端连接至该LED灯丝100。图8C所示的LED球泡灯与图4所示的球泡灯不同之处在于:在Z轴方向上,立杆19a的高度大于立杆底部至导体段130之间的距离,立杆19a包括相对 的立杆底部和立杆顶部,立杆底部靠近充气管。如图8D所示,在XY平面上,LED灯丝的至少两个弯折点所在弧所对应的圆心角范围为170°至220°,以使LED段的弯折点之间具有适宜的间距,保证LED灯丝的散热效果。至少有一个悬臂15位于LED灯丝100的弯折点处,例如位于LED段102/104的弯折点处。每一个悬臂15与LED灯丝100具有交点。在XY平面上,至少两个交点位于以芯柱19(或立杆19a)为圆心的圆周上,如此LED灯丝具有一定对称性,在各个方向上的光通量大致相同,LED球泡灯发光均匀。一实施例中,至少一个交点与导体段130的弯折点连线形成直线La,位于直线La上的交点与LED灯丝的电极110/112形成直线Lb,直线La与直线Lb的夹角α的范围为0°<α<90°,优选0°<α<60°,使LED段弯折后具有适宜的间距,具有较佳的出光效果和散热效果。LED段的弯折点处具有曲率半径,例如LED段102的弯折点处具有曲率半径r3,LED段104的弯折点处具有曲率半径r4,r3等于r4,各个平面上出光均匀,当然也可以设置r3大于r4或者r3小于r4,以满足某些特定方向上的照明需求和/或散热需求。导体段130的弯折点处具有曲率半径r5,r5小于r3、r4中的最大值,即r5<max(r3,r4),LED灯丝不易出现断线,而且靠近芯柱较近的部分LED段之间具有一定的间距,防止两LED段产生的热量相互影响。Please refer to FIGS. 8A to 8D . FIGS. 8A to 8D are schematic diagrams of an LED bulb 40j according to an embodiment of the present application. The LED bulb 40j of this embodiment is basically the same as the LED bulb 40h of FIG. 4 . The structure is the same, including a lamp housing 12, a lamp cap 16 connected to the lamp housing 12, at least two conductive brackets arranged in the lamp housing 12, at least one cantilever 15, a stem 19 and an LED filament 100. The cantilever 15 is shown in FIG. 8B and FIG. 8C. Not shown. The stem 19 includes a vertical rod 19a, each cantilever 15 includes opposite first and second ends, the first end of each cantilever 15 is connected to the vertical rod 19a, and the second end of each cantilever 15 is connected to the LED Filament 100. The difference between the LED bulb shown in FIG. 8C and the bulb shown in FIG. 4 is that in the Z-axis direction, the height of the vertical rod 19a is greater than the distance between the bottom of the vertical rod and the conductor segment 130, and the vertical rod 19a Consists of opposing pole bottoms and pole tops, with the pole bottom near the inflation tube. As shown in FIG. 8D , on the XY plane, the central angle corresponding to the arcs where at least two bending points of the LED filament are located is in the range of 170° to 220°, so that there is a suitable distance between the bending points of the LED segments. Ensure the heat dissipation effect of the LED filament. At least one cantilever 15 is located at the bend point of the LED filament 100, eg, at the bend point of the LED segments 102/104. Each cantilever 15 has an intersection with the LED filament 100 . On the XY plane, at least two intersection points are located on the circumference with the stem 19 (or the vertical rod 19a) as the center, so that the LED filament has a certain symmetry, the luminous flux in all directions is approximately the same, and the LED bulb emits evenly. In one embodiment, at least one intersection point and the bending point of the conductor segment 130 are connected to form a straight line La, the intersection on the straight line La and the electrodes 110/112 of the LED filament form a straight line Lb, and the angle α between the straight line La and the straight line Lb is The range is 0°<α<90°, preferably 0°<α<60°, so that the LED segment has a suitable spacing after bending, and has better light extraction effect and heat dissipation effect. The bending point of the LED segment has a radius of curvature. For example, the bending point of the LED segment 102 has a radius of curvature r3, and the bending point of the LED segment 104 has a radius of curvature r4. r3 can be set larger than r4 or smaller than r4 to meet the lighting requirements and/or heat dissipation requirements in some specific directions. The bending point of the conductor segment 130 has a radius of curvature r5, and r5 is smaller than the maximum value of r3 and r4, that is, r5<max(r3, r4), the LED filament is not easy to break, and it is close to the part of the LED segment that is closer to the stem. There is a certain distance between them to prevent the heat generated by the two LED segments from affecting each other.
一实施例中,LED段102/104包括第一段和第二段,由电极110/112向上(灯壳顶部方向)延伸至弯折点形成第一段,由弯折点向下(灯头方向)延伸至连接两LED段102、104的导体段130形成第二段,第一段、第二段至灯壳12分别具有相对的第一距离和第二距离,第一距离小于第二距离,在第一距离方向上,LED灯丝的基层420b靠近灯壳12,LED灯丝的顶层420a远离灯壳12。例如图8B中,LED段104的第一段至灯壳12具有相对的第一距离D1和第二距离D2,第一距离D1小于第二距离D2,在第一距离D1方向上,LED灯丝的基层420b靠近灯壳12,LED灯丝的顶层420a远离灯壳12。LED灯丝弯折时,LED灯丝中导线受弯折应力小,不易发生断裂,提高了LED球泡灯生产质量。In one embodiment, the LED segment 102/104 includes a first segment and a second segment, and the first segment is formed from the electrode 110/112 extending upward (the direction of the top of the lamp housing) to the bending point, and the first segment is formed from the bending point downward (the direction of the lamp head). ) extending to the conductor segment 130 connecting the two LED segments 102 and 104 to form a second segment, the first segment and the second segment and the lamp housing 12 have opposite first and second distances respectively, and the first distance is smaller than the second distance, In the first distance direction, the base layer 420 b of the LED filament is close to the lamp housing 12 , and the top layer 420 a of the LED filament is away from the lamp housing 12 . For example, in FIG. 8B , the first segment of the LED segment 104 and the lamp housing 12 have relative first distances D1 and second distances D2, the first distance D1 is smaller than the second distance D2, and in the direction of the first distance D1, the distance of the LED filament The base layer 420b is close to the lamp housing 12 , and the top layer 420a of the LED filament is far away from the lamp housing 12 . When the LED filament is bent, the wire in the LED filament is subject to a small bending stress and is not easily broken, which improves the production quality of the LED bulb.
请参照图4A至4D、图8A至8D,以一平面A将灯壳12分为上部和下部,灯壳12在平面A处具有最大宽度,例如图4B中R2(最大水平间距)所形成的平面图形位于平面A上,芯柱19与平面A存在交点时,灯壳12具有相对的灯壳顶部与灯壳底部,灯壳底部靠近灯头16,位于灯壳顶部与平面A之间的LED灯丝的长度(或者在LED球泡灯的高度方向上,LED灯丝的最高点至平面A的距离)小于位于平面A与灯壳底部之间的LED灯丝的长度(或者在LED球泡灯的高度方向上,LED灯丝的最低点至平面A的距离),因芯柱19与平面A存在交点时,芯柱19顶部上方灯壳12内径较小,容纳的气体体积小,若大部分LED灯丝位于芯柱顶部,会影响LED灯丝整体的散热效果,进而会降低产品质量;若芯柱19与平面A具有一定间距且芯柱顶部至平面A的距离小于立杆19a的高度时,芯柱19包括相对的芯柱底部与芯柱顶部,所述芯柱底部连接所述灯头16,芯柱顶部向灯壳顶部方向延伸,位于芯柱顶部与灯壳顶部之间的LED灯丝的长度(或者LED灯丝的最高点与芯柱顶部之间的距离)小于位于芯柱顶部与灯壳底部之间的LED灯丝的长度(或者芯柱顶部与LED灯丝最低点之间 的距离),大部分LED灯丝可通过芯柱间接得到支撑,从而保证LED球泡灯在运输过程中LED灯丝造型的稳定性。在一些实施例中,芯柱19与平面A之间具有间距且芯柱顶部至平面A的距离大于立杆19a的高度时,芯柱19包括相对的芯柱底部与芯柱顶部,所述芯柱底部连接灯头16,芯柱顶部向灯壳顶部方向延伸,位于芯柱顶部与灯壳顶部之间的LED灯丝的长度大于位于芯柱顶部与灯壳底部之间的LED灯丝的长度,由于芯柱顶部至灯壳底部之间容纳的气体体积多,而大部分LED灯丝位于芯柱顶部与灯壳底部之间,从而有利于对LED灯丝进行散热。Referring to FIGS. 4A to 4D and FIGS. 8A to 8D, the lamp housing 12 is divided into an upper part and a lower part by a plane A, and the lamp housing 12 has a maximum width at the plane A, such as the one formed by R2 (maximum horizontal spacing) in FIG. 4B. The plane figure is located on the plane A, when the stem 19 and the plane A have an intersection, the lamp housing 12 has the opposite top and bottom of the lamp housing, the bottom of the lamp housing is close to the lamp cap 16, and the LED filament located between the top of the lamp housing and the plane A The length of the LED filament (or the distance from the highest point of the LED filament to the plane A in the height direction of the LED bulb) is less than the length of the LED filament located between the plane A and the bottom of the lamp housing (or in the height direction of the LED bulb). The distance from the lowest point of the LED filament to the plane A), because when the stem 19 and the plane A have an intersection, the inner diameter of the lamp housing 12 above the top of the stem 19 is small, and the volume of gas contained is small. If most of the LED filaments are located in the core The top of the column will affect the overall heat dissipation effect of the LED filament, thereby reducing the quality of the product; if there is a certain distance between the core column 19 and the plane A and the distance from the top of the core column to the plane A is smaller than the height of the vertical rod 19a, the core column 19 includes a relative The bottom of the stem and the top of the stem, the bottom of the stem is connected to the lamp cap 16, the top of the stem extends toward the top of the lamp housing, and the length of the LED filament (or the length of the LED filament between the top of the stem and the top of the bulb The distance between the highest point and the top of the stem) is less than the length of the LED filament located between the top of the stem and the bottom of the lamp housing (or the distance between the top of the stem and the lowest point of the LED filament), and most LED filaments can pass through the core. The column is indirectly supported to ensure the stability of the LED filament shape during the transportation of the LED bulb. In some embodiments, when there is a distance between the stem 19 and the plane A and the distance from the top of the stem to the plane A is greater than the height of the upright rod 19a, the stem 19 includes opposite stem bottom and stem top, the stem The bottom of the column is connected to the lamp cap 16, and the top of the stem extends toward the top of the lamp housing. The length of the LED filament located between the top of the stem and the top of the bulb is greater than the length of the LED filament located between the top of the stem and the bottom of the bulb. The gas volume contained between the top of the column and the bottom of the lamp housing is large, and most of the LED filaments are located between the top of the stem and the bottom of the lamp housing, which facilitates heat dissipation of the LED filaments.
请参照图9,图9为本申请的一个实施例的LED球泡灯的出光光谱示意图。在本实施例中,LED球泡灯可以是先前的各实施例所揭示的任一LED球泡灯,且此LED球泡灯之中设置有先前的各个实施例所揭示的任一单一条LED灯丝。经由光谱测量仪测量LED球泡灯所发出的光,可得到如图9所示的光谱示意图。由此光谱示意图可看出,LED球泡灯的光谱主要分布于波长400nm至800nm之间,且在此范围中的三处出现有三个峰值P1、P2、P3。峰值P1约在波长430nm至480nm之间,峰值P2约在波长580nm至620nm之间,而峰值P3约在波长680nm至750nm之间。在强度上,峰值P1的强度小于峰值P2的强度,而峰值P2的强度小于峰值P3的强度。如图9所示,这样的光谱分布接近传统白炽光灯丝灯的光谱分布,也接近自然光的光谱分布。某一实施例中,单一条LED灯丝的出光光谱示意图如图10所示,由此光谱示意图可看出,LED球泡灯的光谱主要分布于波长400nm至800nm之间,且在此范围中的三处出现有三个峰值P1、P2、P3。峰值P1约在波长430nm至480nm之间,峰值P2约在波长480nm至530nm之间,而峰值P3约在波长630nm至680nm之间。在强度上,峰值P1的强度小于峰值P2的强度,而峰值P2的强度小于峰值P3的强度。如图10所示,这样的光谱分布接近传统白炽光灯丝灯的光谱分布,也接近自然光的光谱分布。Please refer to FIG. 9 . FIG. 9 is a schematic diagram of a light emission spectrum of an LED bulb according to an embodiment of the present application. In this embodiment, the LED bulb can be any LED bulb disclosed in the previous embodiments, and any single LED disclosed in the previous embodiments is disposed in the LED bulb. filament. The light emitted by the LED bulb is measured by a spectrometer, and a schematic diagram of the spectrum shown in FIG. 9 can be obtained. From this spectrum diagram, it can be seen that the spectrum of the LED bulb is mainly distributed between the wavelengths of 400nm and 800nm, and there are three peaks P1, P2, and P3 at three places in this range. The peak P1 is about 430 nm to 480 nm in wavelength, the peak P2 is about 580 nm to 620 nm in wavelength, and the peak P3 is about 680 nm to 750 nm in wavelength. In intensity, the intensity of the peak P1 is smaller than that of the peak P2, and the intensity of the peak P2 is smaller than that of the peak P3. As shown in FIG. 9 , such a spectral distribution is close to that of a conventional incandescent filament lamp, and is also close to that of natural light. In an embodiment, a schematic diagram of the light emitting spectrum of a single LED filament is shown in FIG. 10. From the spectrum schematic diagram, it can be seen that the spectrum of the LED bulb is mainly distributed between the wavelengths of 400nm to 800nm, and the wavelengths in this range are There are three peaks P1, P2, P3 at three places. The peak P1 is about 430 nm to 480 nm in wavelength, the peak P2 is about 480 nm to 530 nm in wavelength, and the peak P3 is about 630 nm to 680 nm in wavelength. In intensity, the intensity of the peak P1 is smaller than that of the peak P2, and the intensity of the peak P2 is smaller than that of the peak P3. As shown in Fig. 10, such a spectral distribution is close to that of a conventional incandescent filament lamp, and also close to that of natural light.
请参照图11,图11为本申请一实施例的LED球泡灯的出光光谱图,从图中可看出,LED球泡灯的光谱分布于波长400nm至800nm之间具有类似如图10所示的三个峰值P1’、P2’、P3’,峰值P1’约在波长430nm至480nm之间,峰值P2’约在波长480nm至530nm之间,而峰值P3’约在波长630nm至680nm之间。在强度上,峰值P1’的强度小于峰值P2’的强度,而峰值P2的强度小于峰值P3’的强度。不同之处在于,P1’的强度大于P1,P3’的半波峰宽大于P3。该LED球泡灯具有大于95的平均显色指数Ra(R1-R8),具有大于或等于90的饱和红色(R9),LED灯丝的光效(Eff)大于或等于100lm/w。Please refer to FIG. 11 . FIG. 11 is a light emitting spectrum diagram of an LED bulb according to an embodiment of the present application. It can be seen from the figure that the spectral distribution of the LED bulb has a wavelength similar to that shown in FIG. 10 between 400 nm and 800 nm. The three peaks P1', P2', P3' are shown, the peak P1' is about 430nm to 480nm, the peak P2' is about 480nm to 530nm, and the peak P3' is about 630nm to 680nm. . In intensity, the intensity of the peak P1' is smaller than that of the peak P2', and the intensity of the peak P2 is smaller than that of the peak P3'. The difference is that the intensity of P1' is greater than that of P1, and the half-wave width of P3' is greater than that of P3. The LED bulb has an average color rendering index Ra (R1-R8) greater than 95, a saturated red color (R9) greater than or equal to 90, and the luminous efficacy (Eff) of the LED filament is greater than or equal to 100lm/w.
本申请所指的“一根LED灯丝”、”一条LED灯丝”,指的是由前述导体段和LED段共同连接而成或者只由LED段(或LED芯片单元)组成,具有相同且连续的光转换层(包括相同且连续形成的顶层或底层),并且仅在两端设置有与灯泡导电支架电性连接的两个导电电极,符合以上结构叙述即为本申请所称的单一LED灯丝结构。The term "one LED filament" and "one LED filament" referred to in this application refers to the common connection of the aforementioned conductor segments and LED segments, or only composed of LED segments (or LED chip units), with the same and continuous The light conversion layer (including the same and continuously formed top layer or bottom layer), and only two conductive electrodes electrically connected to the light bulb conductive bracket are provided at both ends, conforming to the above structure description is the single LED filament structure referred to in this application .
本申请在上文中已以较佳实施例揭露,然熟悉本项技术者应理解的是,该实施例仅用于 描绘本申请的其中一些实施方式,而不应解读为限制。应注意的是,举凡与该实施例等效的变化与置换或实施例之间的合理组合(又特别是图LED灯丝实施例,组合到图4的灯泡实施例中),均应设为涵盖于本申请说明书支持的范畴内。因此,本申请的保护范围当以所附的权利要求书所界定的范围为准。The present application has been disclosed above with preferred embodiments, but it should be understood by those skilled in the art that the embodiments are only used to describe some of the embodiments of the present application, and should not be construed as limiting. It should be noted that all the equivalent changes and replacements or reasonable combinations between the embodiments (and especially the LED filament embodiment in FIG. 4, which is combined into the light bulb embodiment in FIG. 4) should be set to cover. within the scope supported by the specification of this application. Therefore, the protection scope of the present application shall be subject to the scope defined by the appended claims.

Claims (10)

  1. 一种LED灯丝,其特征在于,所述LED灯丝包括所述LED灯丝包括LED段、电极及光转换层,LED段包括至少一个LED芯片,LED灯丝中相邻LED芯片、LED芯片与电极之间相互电性连接,光转换层包括顶层与承载层,承载层包括透明层和基层,顶层与基层与LED芯片接触,透明层与基层接触,在LED灯丝的长度方向上,透明层的长度小于基层的长度。An LED filament, characterized in that, the LED filament includes an LED segment, an electrode and a light conversion layer, the LED segment includes at least one LED chip, and the adjacent LED chips in the LED filament, between the LED chips and the electrodes They are electrically connected to each other. The light conversion layer includes a top layer and a carrier layer. The carrier layer includes a transparent layer and a base layer. The top layer and the base layer are in contact with the LED chip, and the transparent layer is in contact with the base layer. In the length direction of the LED filament, the length of the transparent layer is smaller than that of the base layer. length.
  2. 根据权利要求1所述的LED灯丝,其特征在于,基层包括相对的上表面和下表面,基层的上表面与一部分顶层相接触,基层的下表面与透明层相接触。The LED filament of claim 1, wherein the base layer comprises opposite upper and lower surfaces, the upper surface of the base layer is in contact with a portion of the top layer, and the lower surface of the base layer is in contact with the transparent layer.
  3. 根据权利要求1所述的LED灯丝,其特征在于,光转换层包括第一端和与第一端相对的第二端,LED芯片位于第一端与第二端之间。The LED filament according to claim 1, wherein the light conversion layer comprises a first end and a second end opposite to the first end, and the LED chip is located between the first end and the second end.
  4. 根据权利要求3所述的LED灯丝,其特征在于,透明层包括第一透明层和第二透明层,第一透明层与第二透明层之间具有间隔。The LED filament according to claim 3, wherein the transparent layer comprises a first transparent layer and a second transparent layer, and there is a space between the first transparent layer and the second transparent layer.
  5. 根据权利要求4所述的LED灯丝,其特征在于,与光转换层的第一端最近的LED芯片记为LED芯片n1,从第一端至第二端的芯片依次为LED芯片n2,n3,……n m,m为整数且m≤800,在LED灯丝长度方向上第一透明层和/第二透明层的长度至少大于光转换层的第一端至LED芯片n2的距离。 The LED filament according to claim 4, wherein the LED chip closest to the first end of the light conversion layer is denoted as LED chip n1, and the chips from the first end to the second end are LED chips n2, n3, . . . ...n m , m is an integer and m≤800, the length of the first transparent layer and/or the second transparent layer in the length direction of the LED filament is at least greater than the distance from the first end of the light conversion layer to the LED chip n2.
  6. 一种球泡灯,其特征在于,所述LED球泡灯包括灯壳、连接灯壳的灯头,灯壳内设有至少一个悬臂、芯柱及上述权利要求1~5任一所述的LED灯丝,芯柱包括立杆,每一个悬臂包括相对的第一端与第二端,悬臂的第一端连接立杆,悬臂的第二端连接LED灯丝,LED球泡灯位于一空间坐标系(X,Y,Z)中,其中Z轴与芯柱平行,每一个悬臂与LED灯丝具有交点,在XY平面上,至少两个交点位于以芯柱为圆心的圆周上。A bulb lamp, characterized in that the LED bulb lamp comprises a lamp housing and a lamp cap connected to the lamp housing, and the lamp housing is provided with at least one cantilever, a stem and the LED according to any one of the above claims 1 to 5. Filament, the stem includes a vertical rod, each cantilever includes a first end and a second end opposite, the first end of the cantilever is connected to the vertical rod, the second end of the cantilever is connected to the LED filament, and the LED bulb is located in a space coordinate system ( X, Y, Z), wherein the Z axis is parallel to the stem, each cantilever has an intersection with the LED filament, and on the XY plane, at least two intersections are located on the circumference with the stem as the center.
  7. 根据权利要求6所述的LED球泡灯,其特征在于,以一平面A将灯壳分为上部和下部,灯壳在平面A处具有最大宽度,芯柱与平面A存在交点时,灯壳具有相对的灯壳顶部与灯壳底部,灯壳底部靠近灯头,位于灯壳顶部与平面A之间的LED灯丝的长度小于位于平面A与灯壳底部之间的LED灯丝的长度。The LED bulb lamp according to claim 6, wherein the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has a maximum width at the plane A, and when the stem and the plane A have an intersection point, the lamp housing There are opposite lamp housing top and lamp housing bottom, the lamp housing bottom is close to the lamp cap, and the length of the LED filament located between the lamp housing top and the plane A is less than the length of the LED filament located between the plane A and the lamp housing bottom.
  8. 根据权利要求6所述的LED球泡灯,其特征在于,以一平面A将灯壳分为上部和下部,灯壳在平面A处具有最大宽度,芯柱与平面A存在交点时,灯壳具有相对的灯壳顶部与灯壳底部,灯壳底部靠近灯头,在LED球泡灯的高度方向上,LED灯丝的最高点至平面A的距离小于LED灯丝的最低点至平面A的距离。The LED bulb lamp according to claim 6, wherein the lamp housing is divided into an upper part and a lower part by a plane A, the lamp housing has a maximum width at the plane A, and when the stem and the plane A have an intersection point, the lamp housing The top of the lamp housing and the bottom of the lamp housing are opposite, and the bottom of the lamp housing is close to the lamp head. In the height direction of the LED bulb, the distance from the highest point of the LED filament to the plane A is smaller than the distance from the lowest point of the LED filament to the plane A.
  9. 根据权利要求6所述的LED球泡灯,其特征在于,LED灯丝所发出光的光谱强度在波长400nm至800nm之间具有三个峰值P1’、P2’、P3’,所述峰值P1’在波长430nm至480nm 之间,所述峰值P2’在波长480nm至530nm之间,所述峰值P3’在波长630nm至680nm之间。The LED bulb lamp according to claim 6, wherein the spectral intensity of the light emitted by the LED filament has three peaks P1', P2' and P3' between the wavelengths of 400nm and 800nm, and the peak P1' is at The wavelength is between 430nm and 480nm, the peak P2' is between 480nm and 530nm, and the peak P3' is between 630nm and 680nm.
  10. 根据权利要求6所述的LED球泡灯,其特征在于,所述LED球泡灯的平均显色指数大于95,所述LED灯丝的光效大于或等于100lm/w。The LED bulb according to claim 6, wherein the average color rendering index of the LED bulb is greater than 95, and the light efficiency of the LED filament is greater than or equal to 100lm/w.
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