WO2022042367A1 - System for synthesizing adsorbent of vocs from fly ash and waste grease - Google Patents

System for synthesizing adsorbent of vocs from fly ash and waste grease Download PDF

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WO2022042367A1
WO2022042367A1 PCT/CN2021/112952 CN2021112952W WO2022042367A1 WO 2022042367 A1 WO2022042367 A1 WO 2022042367A1 CN 2021112952 W CN2021112952 W CN 2021112952W WO 2022042367 A1 WO2022042367 A1 WO 2022042367A1
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outlet
fly ash
vocs
delivery pump
pump
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PCT/CN2021/112952
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French (fr)
Chinese (zh)
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王琪
李旭
张兴营
程阿超
刘练波
刘蓉
邱会哲
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华能国际电力股份有限公司
中国华能集团清洁能源技术研究院有限公司
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Publication of WO2022042367A1 publication Critical patent/WO2022042367A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50Mixing liquids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/16Alumino-silicates
    • B01J20/18Synthetic zeolitic molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating

Definitions

  • the application belongs to the field of comprehensive utilization of waste, and in particular relates to a system for synthesizing a VOCs adsorbent from fly ash and waste oil.
  • Volatile organic compounds are organic chemicals with high vapor pressure at room temperature, generally referring to organic substances with a boiling point less than 250°C, such as benzene, formaldehyde, ethanol, acetone, etc.
  • VOCs Volatile organic compounds
  • Many VOCs can adversely affect human health, such as irritation to the eyes and respiratory system, causing headaches, nausea, nosebleeds, allergies, memory impairment, fatigue and other symptoms, damage to the liver, kidneys and central nervous system, some of which VOCs are also closely related to cancer.
  • VOCs are also one of the main pollutants causing air pollution such as haze and photochemical smog.
  • VOCs Common methods for removing VOCs include adsorption method, absorption method, condensation method, catalytic combustion method, biotransformation method, etc. Among them, adsorption method is the most widely used and can remove low-concentration VOCs that are difficult to deal with by other methods.
  • Adsorbents commonly used in adsorption methods include activated carbon, zeolite molecular sieves, and diatomaceous earth. Among them, the price of activated carbon is low, but the safety of regeneration operation is poor, and the performance of regeneration and recovery is poor, so the cost of the whole life cycle is high. Zeolite molecular sieves have high temperature resistance and long life.
  • the molecular sieve adsorption method represented by zeolite runners is widely used in the field of VOCs treatment, but the cost of zeolite molecular sieves is usually high.
  • the technology of synthesizing molecular sieves from fly ash has been developed.
  • the synthesis of zeolite molecular sieves from fly ash is expected to reduce the cost of zeolite molecular sieves, and make zeolite molecular sieves with high adsorption, high reproducibility and high regeneration safety economical and large-scale. It is possible to apply to VOCs adsorption.
  • Fly ash refers to the fine fly ash obtained after the flue gas of coal-fired boilers is collected by the dust collector. In a broad sense, fly ash also includes furnace bottom ash. my country is a big coal country. China consumes half of the world's coal and produces about 500 million tons of fly ash every year. If a large amount of fly ash is simply stored without treatment, it will not only occupy a lot of land, but also cause environmental hazards. Fly ash is mostly used in low value-added fields such as cement, building materials and road construction. Therefore, it is urgent to develop new ways to utilize fly ash and to use fly ash to prepare high value-added products. In recent years, a number of technologies for synthesizing molecular sieves from fly ash have been produced.
  • Chinese patent CN201710393382.2 applies for a method for preparing VOCs molecular sieve adsorption material with fly ash as raw material. After alkali fusion calcination of fly ash, hydrothermal treatment with structural directing agents such as CTAB is added to obtain a specific surface area of up to 67.52 m 2 /g. , but expensive structural directing agents limit the large-scale application of this method.
  • structural directing agents such as CTAB
  • Chinese patents CN201911057138.4 and CN201911057140.1 propose a method for preparing a modified fly ash adsorbent for VOCs and a new process for treating VOCs with modified fly ash.
  • the modified fly ash adsorbent was obtained by grinding and alkali dissolving at 60°C, and the VOCs were treated by adsorption and high temperature oxidation.
  • this technology uses 20% hydrochloric acid solution, which consumes a large amount of acid and generates a relatively large amount of waste liquid. The treatment effect of VOCs gas needs to be further improved.
  • Waste oil usually refers to waste edible oil, including swill oil produced in catering and food industries, frying waste oil, condensate oil from range hoods, oil that does not meet the use standard produced in oil processing, storage and transportation, and urban sewer oil floating matter, commonly known as gutter. Oil. If waste oils and fats are processed by illegal businesses and then flow into the food market, they will cause serious harm to human health.
  • CN201410468577.5 proposes a method for preparing polyol from waste oil, which uses a solid acid catalyst with a large hydrophobic surface and has both a sulfonic acid group and a carboxylic acid group to catalyze the esterification and transesterification of waste oil and methanol. Acid-catalyzed epoxidation, ring-opening, and filtration to recover the catalyst, and distillation under reduced pressure to remove water to obtain bio-oil-based polyol.
  • CN201710839683.3 discloses a method for preparing high-purity bio-alkane by using waste oil.
  • CN201310245928.1 discloses a method for preparing acetylene by thermal plasma cracking waste grease.
  • the waste grease is filtered, atomized, mixed with a conveying gas and then entered into a thermal plasma jet of a plasma generator, cracked and quenched in milliseconds After cooling, a cracked gas containing acetylene is obtained.
  • CN201910976259.2 proposes a method for preparing an environmentally friendly plasticizer by using waste oil and its application, using higher fatty acids purified from waste oil, methanol, 50% hydrogen peroxide, trimellitic anhydride and acetic anhydride as the main raw materials.
  • Four-step reaction of oxidation, ring-opening esterification and acetylation is used to prepare acetofatty acid methyl ester-trimellitate, an environmentally friendly plasticizer product.
  • CN201410166050.7 proposes an emulsifier for oil-based drilling fluid, which is used as a component of the emulsifier by reacting waste oil with an alkali to obtain a saponified compound, and reacting with an organic amine under the catalytic condition of an alkali to obtain an amide compound.
  • the purpose of this application is to provide a system for synthesizing VOCs adsorbents from fly ash and waste grease, to overcome the defects of the prior art, the application solves the problem of utilization of fly ash waste and waste grease, and simultaneously treats VOCs air pollution things, use waste to treat waste.
  • a system for synthesizing VOCs adsorbents from fly ash and waste grease comprising an air flow grinder for grinding circulating fluidized bed fly ash, the outlet of the air flow grinder is provided with a grinder hopper, and the outlet of the grinder hopper is connected to a vibrating screen through a vibrating screen.
  • the first stirred tank is connected with a lye pump for transporting potassium hydroxide solution and a buffer pump for transporting urea solution, and the outlet of the first stirred tank is connected to the second stirred tank, and the second stirred tank
  • the outlet is divided into two paths, one is connected to the third stirring tank, the other is connected to the strong stirring mixing tank through the heat exchanger, and the strong stirring mixing tank is connected to the waste oil used for conveying waste oil with a moisture content of ⁇ 10%.
  • the rotor pump and the apparent viscosity probe for detecting apparent viscosity are conveyed.
  • the outlet of the strong stirring mixing kettle is connected to the colloid mill.
  • the outlet of the colloid mill and the outlet of the third stirring kettle are connected to the high pressure crystallization kettle.
  • a sulfur dioxide gas distributor is connected to the kettle, the outlet of the high-pressure crystallization kettle is connected to a centrifugal filter, the liquid phase outlet of the centrifugal filter is connected to the fourth stirring kettle, and the fourth stirring kettle is connected with a neutralization pump, and the fourth stirring kettle
  • the outlet of the first drying tower is connected to the first drying tower, the outlet of the first drying tower is connected to the compound fertilizer receiving hopper, the solid phase outlet of the centrifugal filter is connected to the emulsification shearing homogenizing kettle, and the emulsification shearing homogenizing kettle is connected with a carrier and a stick.
  • the coagulation conveying pump, the outlet of the emulsification shearing homogenizer is connected to the second drying tower, and the outlet of the second drying tower is connected with a VOCs adsorbent collecting hopper.
  • a fly ash fine powder belt conveyor is arranged between the vibrating screen and the first stirring tank.
  • VOCs adsorbent precursor belt conveyor is arranged between the solid phase outlet of the centrifugal filter and the emulsification shearing homogenizer.
  • a compound fertilizer packaging machine is connected to the outlet of the compound fertilizer collecting hopper.
  • the outlet of the VOCs adsorbent collecting hopper is connected with a VOCs adsorbent packaging machine.
  • the outlet of the first stirring kettle is provided with a first delivery pump
  • the outlet of the second stirring kettle is provided with a second delivery pump
  • the outlet of the strong stirring mixing kettle is provided with a third delivery pump
  • the outlet of the third stirring kettle is provided with a third delivery pump.
  • a first program-controlled valve is arranged between the first delivery pump and the second stirring tank, a second program-controlled valve is arranged between the second delivery pump and the third stirring tank, and the second delivery pump and the heat exchanger are connected.
  • a third program-controlled valve is arranged between the three pumps, a fourth program-controlled valve is arranged between the third delivery pump and the colloid mill, a fifth program-controlled valve is arranged between the fourth delivery pump and the high-pressure crystallization kettle, and the fifth delivery pump and the centrifugal filter
  • a sixth programmable valve is arranged therebetween.
  • the present application simultaneously utilizes fly ash waste and waste grease for synthesizing an adsorbent capable of adsorbing air pollutants VOCs, thereby realizing waste treatment with waste.
  • an adsorbent capable of adsorbing air pollutants VOCs
  • VOCs air pollutants
  • the coupling effect with the surface modification of the adsorbent can realize the synthesis of high-performance VOCs adsorbent.
  • the synthesized VOCs adsorbent product has a large specific surface area, which can be as high as 230m 2 /g, good adsorption effect, and a benzene adsorption capacity of up to 118mg/g.
  • the present application can utilize the high calcium circulating fluidized bed fly ash which is difficult to utilize in the prior art, and solve the utilization outlet of the circulating fluidized bed fly ash.
  • the application can realize continuous production, high production efficiency, green process, environment-friendly, low three waste discharge, and product by-products can be used as fertilizers.
  • FIG. 1 is a schematic structural diagram of the system of the application.
  • a system for synthesizing VOCs adsorbents from fly ash and waste grease comprising an air flow grinder 1 for grinding circulating fluidized bed fly ash, the outlet of the air flow grinder 1 is provided with a grinder hopper 2, and the outlet of the grinder hopper 2 passes through
  • the vibrating screen 3 is connected to the first stirring tank 7, a fly ash fine powder belt conveyor 4 is arranged between the vibrating screen 3 and the first stirring tank 7, and the first stirring tank 7 is connected with a potassium hydroxide solution for transporting
  • the kettle 13, the other way is connected to the strong stirring and mixing kettle 16 through the heat exchanger 15, and the strong stirring and mixing kettle 16 is connected with a waste grease conveying rotor pump 17 for conveying waste grease with a moisture content of ⁇ 10% and
  • the sulphur dioxide gas distributor 26 is connected on it, the outlet of the high-pressure crystallization kettle 25 is connected to the centrifugal filter 29, the liquid phase outlet 31 of the centrifugal filter 29 is connected to the fourth stirred tank 33, and the fourth stirred tank 33 is connected with neutralization.
  • the pump 32, the outlet of the fourth stirring tank 33 is connected to the first drying tower 34, the outlet of the first drying tower 34 is connected to the compound fertilizer receiving hopper 35, and the solid phase outlet 30 of the centrifugal filter 29 is connected to the emulsification shearing homogenizing kettle 39, a VOCs adsorbent precursor belt conveyor 37 is provided between the solid phase outlet 30 of the centrifugal filter 29 and the emulsification shear homogenizer 39, and the emulsification shear homogenizer 39 is connected with a carrier and a binder
  • the outlet of the delivery pump 38, the emulsification shearing homogenizer 39 is connected to the second drying tower 40, the outlet of the second drying tower 40 is connected with a VOCs adsorbent hopper 41, and the outlet of the compound fertilizer collection hopper 35 is connected with compound fertilizer
  • the packaging machine 36, the outlet of the VOCs adsorbent receiving hopper 41 is connected with a VOCs adsorbent packaging machine
  • the outlet of the first stirring kettle 7 is provided with a first delivery pump 8, the outlet of the second stirring kettle 10 is provided with a second delivery pump 11, the outlet of the strong stirring mixing kettle 16 is provided with a third delivery pump 20, and the third
  • the outlet of the stirring kettle 13 is provided with a fourth delivery pump 23, and the outlet of the high-pressure crystallization kettle 25 is provided with a fifth delivery pump 27;
  • a first program-controlled valve 9 is provided between the first delivery pump 8 and the second stirring kettle 10
  • a second program-controlled valve 12 is arranged between the second delivery pump 11 and the third stirring tank 13
  • a third program-controlled valve 14 is arranged between the second delivery pump 11 and the heat exchanger 15, and the third delivery pump 20 is connected to the colloid mill.
  • a fourth program-controlled valve 21 is arranged between 22, a fifth program-controlled valve 24 is arranged between the fourth delivery pump 23 and the high-pressure crystallization kettle 25, and a sixth program-controlled valve is arranged between the fifth delivery pump 27 and the centrifugal filter 29 28.
  • S7 continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
  • the fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter)
  • the discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
  • the liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization.
  • a drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
  • S7 continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
  • the fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter)
  • the discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
  • the liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization.
  • a drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
  • the solid-liquid ratio is 1:20
  • the feeding process is controlled at 5min, and then transported to the second stirred tank 10 by the first delivery pump 8 and the first program-controlled valve 9, and kept stirring in the second stirred tank 10 for 15min to obtain the first a solid-liquid mixture;
  • S7 continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
  • the fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter)
  • the discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 by the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
  • the liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization.
  • a drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
  • the solid-liquid ratio is 1:5, the feeding process is controlled at 30min, and then transported to the second stirred tank 10 by the first delivery pump 8 and the first program-controlled valve 9, and kept stirring in the second stirred tank 10 for 90min to obtain the first a solid-liquid mixture;
  • S7 continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
  • the solid phase discharged from the solid phase material port 30 is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and is simultaneously transported to the emulsification shearing homogenizing kettle 39 through the carrier and the binder delivery pump 38.
  • the carrier and the binder are granulated together with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent collecting hopper 41 for packaging;
  • the liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization.
  • a drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
  • the VOCs adsorbents synthesized in Examples 1, 2, and 3 have higher specific surface areas.
  • the specific surface area of the product of Example 1 is 230 m 2 /g, and the specific surface area of the product of Example 2 is 103 m 2 /g.
  • the specific surface area of the product of Example 3 is 110 m 2 /g.
  • the VOCs adsorbents synthesized in Examples 1, 2, and 3 all have high adsorption capacity for VOCs. Taking benzene as the model compound, the adsorption capacity of the product of Example 1 is 118 mg/g, and the adsorption capacity of the product of Example 2 is 62 mg/g. , the adsorption capacity of the product of Example 3 is 70 mg/g.

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Abstract

A system for synthesizing an adsorbent of VOCs from fly ash and waste grease. Using circulating fluidized bed fly ash which is difficult to use by means of conventional technology, and using waste grease at the same time may obtain the adsorbent of VOCs and a compound chemical fertilizer by-products, thereby implementing the use of waste to treat waste. Moreover, the system is environmentally friendly, and the product has a large specific surface area, a good adsorption effect and a low cost.

Description

一种粉煤灰和废弃油脂合成VOCs吸附剂的系统A system for synthesizing VOCs adsorbent from fly ash and waste oil
本申请要求于2020年08月26日提交中国专利局、申请号为202021815250.8、发明名称为“一种粉煤灰和废弃油脂合成VOCs吸附剂的系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202021815250.8 and the invention titled "A system for synthesizing VOCs adsorbents from fly ash and waste oil", which was submitted to the China Patent Office on August 26, 2020, the entire contents of which are Incorporated herein by reference.
技术领域technical field
本申请属于废弃物综合利用领域,具体涉及一种粉煤灰和废弃油脂合成VOCs吸附剂的系统。The application belongs to the field of comprehensive utilization of waste, and in particular relates to a system for synthesizing a VOCs adsorbent from fly ash and waste oil.
背景技术Background technique
挥发性有机化合物(volatile organic compounds,简称VOCs)是室温下具有高蒸汽压的有机化学物质,一般指沸点小于250℃的有机物质,例如苯、甲醛、乙醇、丙酮等。VOCs种类繁多,主要来源于装修、涂料、工业生产、燃料燃烧、油品储运、汽车、烹饪,大多数气味都是VOCs。很多VOCs会对人的健康带来不利影响,例如对眼睛和呼吸系统的刺激,造成头痛、恶心、鼻出血、过敏、记忆障碍、疲劳乏力等症状,损害肝、肾和中枢神经系统,其中一些VOCs还与癌症密切相关。除此之外,VOCs也是造成雾霾、光化学烟雾等大气污染的主要污染物之一。Volatile organic compounds (VOCs) are organic chemicals with high vapor pressure at room temperature, generally referring to organic substances with a boiling point less than 250°C, such as benzene, formaldehyde, ethanol, acetone, etc. There are many kinds of VOCs, mainly from decoration, paint, industrial production, fuel combustion, oil storage and transportation, automobiles, cooking, most of the odors are VOCs. Many VOCs can adversely affect human health, such as irritation to the eyes and respiratory system, causing headaches, nausea, nosebleeds, allergies, memory impairment, fatigue and other symptoms, damage to the liver, kidneys and central nervous system, some of which VOCs are also closely related to cancer. In addition, VOCs are also one of the main pollutants causing air pollution such as haze and photochemical smog.
去除VOCs的常用方法包括吸附法、吸收法、冷凝法、催化燃烧法、生物转化法等,其中吸附法应用最为广泛,能够去除其他方法难以处理的低浓度VOCs。吸附法常用的吸附剂有活性炭、沸石分子筛、硅藻土等。其中活性炭价格低廉,但再生操作安全性较差,再生使用恢复的性能差,因此全生命周期成本较高。而沸石分子筛耐高温,寿命长,以沸石转轮为代表的分子筛吸附法在VOCs处理领域应用广泛,但沸石分子筛的造价通常较高。近年来粉煤灰合成分子筛的技术有所发展,以粉煤灰为原料合成沸石分子筛有望降低沸石分子筛的成本,使高吸附性、高可再生性和高再生安全性的沸石分子筛经济地大规模应用于VOCs吸附成为可能。Common methods for removing VOCs include adsorption method, absorption method, condensation method, catalytic combustion method, biotransformation method, etc. Among them, adsorption method is the most widely used and can remove low-concentration VOCs that are difficult to deal with by other methods. Adsorbents commonly used in adsorption methods include activated carbon, zeolite molecular sieves, and diatomaceous earth. Among them, the price of activated carbon is low, but the safety of regeneration operation is poor, and the performance of regeneration and recovery is poor, so the cost of the whole life cycle is high. Zeolite molecular sieves have high temperature resistance and long life. The molecular sieve adsorption method represented by zeolite runners is widely used in the field of VOCs treatment, but the cost of zeolite molecular sieves is usually high. In recent years, the technology of synthesizing molecular sieves from fly ash has been developed. The synthesis of zeolite molecular sieves from fly ash is expected to reduce the cost of zeolite molecular sieves, and make zeolite molecular sieves with high adsorption, high reproducibility and high regeneration safety economical and large-scale. It is possible to apply to VOCs adsorption.
粉煤灰是指燃煤锅炉烟气经除尘器收集后获得的细小飞灰,广义上的 粉煤灰还包括炉底灰。我国是煤炭大国,中国消费了全球半数的煤炭,同时每年产生约5亿吨粉煤灰。大量的粉煤灰如果不加处理而只是简单存放,不仅占用大量土地,还会产生环境危害。粉煤灰多用于水泥、建材和道路施工等低附加值领域,因此开发粉煤灰利用的新途径及利用粉煤灰制备高附加值的产品迫在眉睫。近年来,产生了一批粉煤灰合成分子筛的技术。Fly ash refers to the fine fly ash obtained after the flue gas of coal-fired boilers is collected by the dust collector. In a broad sense, fly ash also includes furnace bottom ash. my country is a big coal country. China consumes half of the world's coal and produces about 500 million tons of fly ash every year. If a large amount of fly ash is simply stored without treatment, it will not only occupy a lot of land, but also cause environmental hazards. Fly ash is mostly used in low value-added fields such as cement, building materials and road construction. Therefore, it is urgent to develop new ways to utilize fly ash and to use fly ash to prepare high value-added products. In recent years, a number of technologies for synthesizing molecular sieves from fly ash have been produced.
中国专利CN201710393382.2申请了一种以粉煤灰为原料制备VOCs分子筛吸附材料的方法,粉煤灰碱熔煅烧后,加入CTAB等结构导向剂水热处理,得到比表面积最高达67.52m 2/g的吸附材料,但昂贵的结构导向剂限制了这种方法的大规模应用。 Chinese patent CN201710393382.2 applies for a method for preparing VOCs molecular sieve adsorption material with fly ash as raw material. After alkali fusion calcination of fly ash, hydrothermal treatment with structural directing agents such as CTAB is added to obtain a specific surface area of up to 67.52 m 2 /g. , but expensive structural directing agents limit the large-scale application of this method.
中国专利CN201911057138.4和CN201911057140.1提出了一种针对VOCs的改性粉煤灰吸附剂制备方法和一种改性粉煤灰处理VOCs的新工艺,粉煤灰经酸洗、水洗、干燥、研磨、60℃微波碱溶得到改性粉煤灰吸附剂,通过吸附和高温氧化法处理了VOCs。但是该技术使用了20%盐酸溶液,酸消耗量大,产生废液量比较大,对VOCs气体的处理效果也有待进一步提高。Chinese patents CN201911057138.4 and CN201911057140.1 propose a method for preparing a modified fly ash adsorbent for VOCs and a new process for treating VOCs with modified fly ash. The modified fly ash adsorbent was obtained by grinding and alkali dissolving at 60℃, and the VOCs were treated by adsorption and high temperature oxidation. However, this technology uses 20% hydrochloric acid solution, which consumes a large amount of acid and generates a relatively large amount of waste liquid. The treatment effect of VOCs gas needs to be further improved.
废弃油脂通常指废弃食用油脂,包括餐饮、食品行业产生的泔水油、煎炸废弃油、油烟机凝析油、油料加工储运中产生的不符合使用标准的油脂及城市下水道油脂漂浮物等,俗称地沟油。废弃油脂如经不法商家加工后重新流入食品用市场,会对人体健康产生严重危害。Waste oil usually refers to waste edible oil, including swill oil produced in catering and food industries, frying waste oil, condensate oil from range hoods, oil that does not meet the use standard produced in oil processing, storage and transportation, and urban sewer oil floating matter, commonly known as gutter. Oil. If waste oils and fats are processed by illegal businesses and then flow into the food market, they will cause serious harm to human health.
废弃油脂的利用也引起了人们的重视,除了常规的制肥皂技术,研究人员还开发出一些新的应用。CN201410468577.5提出了一种废弃油脂制备多元醇的方法,采用具有大疏水表面的兼具磺酸基和羧酸基的固体酸催化剂催化废弃油脂与甲醇进行酯化及酯交换反应,经分离、酸催化环氧化、开环、过滤回收催化剂,减压蒸馏除水后即得生物油基多元醇。CN201710839683.3公开了一种利用废弃油脂制备高纯度生物烷烃的方法,对废弃油脂脱除水杂,在改性催化剂的作用下加氢脱氧、脱氮改质,油水分离后,得到生物质长链直链烷烃油品。CN201310245928.1公开了一种热等离子体裂解废弃油脂制备乙炔的方法,将废弃油脂经过滤、雾化,与输送气体混合后进入等离子体发生器的热等离子体射流中,经毫秒级裂解和淬冷后,得到含乙炔裂解气。CN201910976259.2提出了一种利用废弃 油脂制备环保增塑剂的方法及其应用,采用废弃油脂提纯的高级脂肪酸、甲醇、50%过氧化氢、偏苯三酸酐和乙酸酐为主要原料,通过酯化、环氧化、开环酯化和乙酰化四步反应制得环保增塑剂产品乙酰脂肪酸甲酯-偏苯三酸酯。CN201410166050.7提出了一种油基钻井液用乳化剂,将废弃油脂与碱反应得到皂化物,与有机胺在碱的催化条件下反应得到酰胺化物,作为乳化剂的成分。尽管近年来废弃油脂的利用取得了不少进展,其在吸附剂领域特别是VOCs气体吸附剂的应用未见报道。The utilization of waste oils and fats has also attracted people's attention. In addition to the conventional soap making technology, researchers have also developed some new applications. CN201410468577.5 proposes a method for preparing polyol from waste oil, which uses a solid acid catalyst with a large hydrophobic surface and has both a sulfonic acid group and a carboxylic acid group to catalyze the esterification and transesterification of waste oil and methanol. Acid-catalyzed epoxidation, ring-opening, and filtration to recover the catalyst, and distillation under reduced pressure to remove water to obtain bio-oil-based polyol. CN201710839683.3 discloses a method for preparing high-purity bio-alkane by using waste oil. The waste oil is dewatered and impurity is removed. Under the action of a modification catalyst, hydrodeoxygenation, denitrification and upgrading are carried out. After oil and water are separated, biomass growth is obtained. Straight chain paraffin oil. CN201310245928.1 discloses a method for preparing acetylene by thermal plasma cracking waste grease. The waste grease is filtered, atomized, mixed with a conveying gas and then entered into a thermal plasma jet of a plasma generator, cracked and quenched in milliseconds After cooling, a cracked gas containing acetylene is obtained. CN201910976259.2 proposes a method for preparing an environmentally friendly plasticizer by using waste oil and its application, using higher fatty acids purified from waste oil, methanol, 50% hydrogen peroxide, trimellitic anhydride and acetic anhydride as the main raw materials. Four-step reaction of oxidation, ring-opening esterification and acetylation is used to prepare acetofatty acid methyl ester-trimellitate, an environmentally friendly plasticizer product. CN201410166050.7 proposes an emulsifier for oil-based drilling fluid, which is used as a component of the emulsifier by reacting waste oil with an alkali to obtain a saponified compound, and reacting with an organic amine under the catalytic condition of an alkali to obtain an amide compound. Although a lot of progress has been made in the utilization of waste oil in recent years, its application in the field of adsorbents, especially VOCs gas adsorbents, has not been reported.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,以克服现有技术的缺陷,本申请解决了粉煤灰废弃物和废弃油脂的利用问题,同时处理VOCs大气污染物,以废治废。The purpose of this application is to provide a system for synthesizing VOCs adsorbents from fly ash and waste grease, to overcome the defects of the prior art, the application solves the problem of utilization of fly ash waste and waste grease, and simultaneously treats VOCs air pollution things, use waste to treat waste.
为达到上述目的,本申请采用如下技术方案:To achieve the above object, the application adopts the following technical solutions:
一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,包括用于对循环流化床粉煤灰进行研磨的气流磨床,气流磨床的出口设置有磨床料斗,磨床料斗的出口通过振动筛连接至第一搅拌釜,第一搅拌釜上连接有用于输送氢氧化钾溶液的碱液泵和用于输送尿素溶液的缓冲液泵,第一搅拌釜的出口连接至第二搅拌釜,第二搅拌釜的出口分为两路,一路连接至第三搅拌釜,另一路通过换热器连接至强力搅拌混料釜,强力搅拌混料釜上连接有用于输送含水率<10%的废弃油脂的废弃油脂输送转子泵以及用于检测表观粘度的表观粘度探头,强力搅拌混料釜的出口连接至胶体磨,胶体磨的出口和第三搅拌釜的出口共同连接至高压晶化釜,高压晶化釜上连接有二氧化硫气体分布器,高压晶化釜的出口连接至离心过滤机,离心过滤机的液相出口连接至第四搅拌釜,第四搅拌釜上连接有中和泵,第四搅拌釜的出口连接至第一干燥塔,第一干燥塔的出口连接有复合肥收料斗,离心过滤机的固相出口连接至乳化剪切均质釜,乳化剪切均质釜上连接有载体和粘结剂输送泵,乳化剪切均质釜的出口连接至第二干燥塔,第二干燥塔的出口连接有VOCs吸附剂收料斗。A system for synthesizing VOCs adsorbents from fly ash and waste grease, comprising an air flow grinder for grinding circulating fluidized bed fly ash, the outlet of the air flow grinder is provided with a grinder hopper, and the outlet of the grinder hopper is connected to a vibrating screen through a vibrating screen. The first stirred tank is connected with a lye pump for transporting potassium hydroxide solution and a buffer pump for transporting urea solution, and the outlet of the first stirred tank is connected to the second stirred tank, and the second stirred tank The outlet is divided into two paths, one is connected to the third stirring tank, the other is connected to the strong stirring mixing tank through the heat exchanger, and the strong stirring mixing tank is connected to the waste oil used for conveying waste oil with a moisture content of <10%. The rotor pump and the apparent viscosity probe for detecting apparent viscosity are conveyed. The outlet of the strong stirring mixing kettle is connected to the colloid mill. The outlet of the colloid mill and the outlet of the third stirring kettle are connected to the high pressure crystallization kettle. A sulfur dioxide gas distributor is connected to the kettle, the outlet of the high-pressure crystallization kettle is connected to a centrifugal filter, the liquid phase outlet of the centrifugal filter is connected to the fourth stirring kettle, and the fourth stirring kettle is connected with a neutralization pump, and the fourth stirring kettle The outlet of the first drying tower is connected to the first drying tower, the outlet of the first drying tower is connected to the compound fertilizer receiving hopper, the solid phase outlet of the centrifugal filter is connected to the emulsification shearing homogenizing kettle, and the emulsification shearing homogenizing kettle is connected with a carrier and a stick. The coagulation conveying pump, the outlet of the emulsification shearing homogenizer is connected to the second drying tower, and the outlet of the second drying tower is connected with a VOCs adsorbent collecting hopper.
进一步地,所述振动筛和第一搅拌釜之间设置有粉煤灰细粉皮带传输 机。Further, a fly ash fine powder belt conveyor is arranged between the vibrating screen and the first stirring tank.
进一步地,所述离心过滤机的固相出口和乳化剪切均质釜之间设置有VOCs吸附剂前驱体皮带传输机。Further, a VOCs adsorbent precursor belt conveyor is arranged between the solid phase outlet of the centrifugal filter and the emulsification shearing homogenizer.
进一步地,所述复合肥收料斗的出口连接有复合肥包装机。Further, a compound fertilizer packaging machine is connected to the outlet of the compound fertilizer collecting hopper.
进一步地,所述VOCs吸附剂收料斗的出口连接有VOCs吸附剂包装机。Further, the outlet of the VOCs adsorbent collecting hopper is connected with a VOCs adsorbent packaging machine.
进一步地,第一搅拌釜的出口设置有第一输送泵,第二搅拌釜的出口设置有第二输送泵,强力搅拌混料釜的出口设置有第三输送泵,第三搅拌釜的出口设置有第四输送泵,高压晶化釜的出口设置有第五输送泵。Further, the outlet of the first stirring kettle is provided with a first delivery pump, the outlet of the second stirring kettle is provided with a second delivery pump, the outlet of the strong stirring mixing kettle is provided with a third delivery pump, and the outlet of the third stirring kettle is provided with a third delivery pump. There is a fourth delivery pump, and a fifth delivery pump is arranged at the outlet of the high-pressure crystallization kettle.
进一步地,所述第一输送泵与第二搅拌釜之间设置有第一程控阀,第二输送泵与第三搅拌釜之间设置有第二程控阀,第二输送泵与换热器之间设置有第三程控阀,第三输送泵与胶体磨之间设置有第四程控阀,第四输送泵与高压晶化釜之间设置有第五程控阀,第五输送泵和离心过滤机之间设置有第六程控阀。Further, a first program-controlled valve is arranged between the first delivery pump and the second stirring tank, a second program-controlled valve is arranged between the second delivery pump and the third stirring tank, and the second delivery pump and the heat exchanger are connected. A third program-controlled valve is arranged between the three pumps, a fourth program-controlled valve is arranged between the third delivery pump and the colloid mill, a fifth program-controlled valve is arranged between the fourth delivery pump and the high-pressure crystallization kettle, and the fifth delivery pump and the centrifugal filter A sixth programmable valve is arranged therebetween.
与现有技术相比,本申请具有以下有益的技术效果:Compared with the prior art, the present application has the following beneficial technical effects:
本申请同时利用了粉煤灰废弃物和废弃油脂,用于合成能够吸附大气污染物VOCs的吸附剂,从而实现以废治废。通过尿素缓冲溶液与氢氧化钾的协同作用,能够实现粉煤灰碱溶速率、废弃油脂水解速率、成胶速率和胶束转化速率的可控匹配,通过粉煤灰碱溶水解、油脂碱水解与吸附剂表面改性的耦合作用,从而可实现高性能VOCs吸附剂的合成。合成的VOCs吸附剂产品比表面积大,可高达230m 2/g,吸附效果好,苯吸附容量可达118mg/g。本申请能够利用现有技术难以利用的高钙循环流化床粉煤灰,解决循环流化床粉煤灰的利用出路。本申请可实现连续化生产,生产效率高,工艺绿色,环境友好,三废排放低,产品副产物可作为化肥。 The present application simultaneously utilizes fly ash waste and waste grease for synthesizing an adsorbent capable of adsorbing air pollutants VOCs, thereby realizing waste treatment with waste. Through the synergistic effect of urea buffer solution and potassium hydroxide, the controllable matching of fly ash alkali dissolution rate, waste oil hydrolysis rate, gel formation rate and micelle conversion rate can be achieved. The coupling effect with the surface modification of the adsorbent can realize the synthesis of high-performance VOCs adsorbent. The synthesized VOCs adsorbent product has a large specific surface area, which can be as high as 230m 2 /g, good adsorption effect, and a benzene adsorption capacity of up to 118mg/g. The present application can utilize the high calcium circulating fluidized bed fly ash which is difficult to utilize in the prior art, and solve the utilization outlet of the circulating fluidized bed fly ash. The application can realize continuous production, high production efficiency, green process, environment-friendly, low three waste discharge, and product by-products can be used as fertilizers.
附图说明Description of drawings
说明书附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings in the description are used to provide further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation of the application.
图1为本申请系统的结构示意图。FIG. 1 is a schematic structural diagram of the system of the application.
其中,1-气流磨床,2-磨床料斗,3-振动筛,4-粉煤灰细粉皮带传输机,5-碱液泵,6-缓冲液泵,7-第一搅拌釜,8-第一输送泵,9-第一程控阀,10-第二搅拌釜,11-第二输送泵,12-第二程控阀,13-第三搅拌釜,14-第三程控阀,15-换热器,16-强力搅拌混料釜,17-废弃油脂输送转子泵,18-强力搅拌桨,19-表观粘度探头,20-第三输送泵,21-第四程控阀,22-胶体磨,23-第四输送泵,24-第五程控阀,25-高压晶化釜,26-二氧化硫气体分布器,27-第五输送泵,28-第六程控阀,29-离心过滤机,30-固相料口,31-液相料口,32-中和泵,33-第四搅拌釜,34-第一干燥塔,35-复合肥收料斗,36-复合肥包装机,37-VOCs吸附剂前驱体皮带传输机,38-载体和粘结剂输送泵,39-乳化剪切均质釜,40-第二干燥塔,41-VOCs吸附剂收料斗,42-VOCs吸附剂包装机。Among them, 1-air flow grinder, 2-grinder hopper, 3-vibrating screen, 4-fly ash fine powder belt conveyor, 5-lye pump, 6-buffer pump, 7-first stirring tank, 8-th A transfer pump, 9- the first program-controlled valve, 10- the second stirring tank, 11- the second transfer pump, 12- the second program-controlled valve, 13- the third stirring tank, 14- the third program-controlled valve, 15- heat exchange device, 16-strong stirring mixing kettle, 17-waste oil conveying rotor pump, 18-strong stirring paddle, 19-apparent viscosity probe, 20-third delivery pump, 21-fourth program-controlled valve, 22-colloid mill, 23- Fourth delivery pump, 24- Fifth program-controlled valve, 25- High pressure crystallization kettle, 26- Sulfur dioxide gas distributor, 27- Fifth transfer pump, 28- Sixth program-controlled valve, 29- Centrifugal filter, 30- Solid phase inlet, 31-liquid phase inlet, 32-neutralization pump, 33-fourth stirring tank, 34-first drying tower, 35-compound fertilizer collecting hopper, 36-compound fertilizer packaging machine, 37-VOCs adsorption Precursor belt conveyor, 38-carrier and binder delivery pump, 39-emulsification shearing homogenizer, 40-second drying tower, 41-VOCs adsorbent collecting hopper, 42-VOCs adsorbent packaging machine.
具体实施方式detailed description
下面对本申请作进一步详细描述:The application is described in further detail below:
一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,包括用于对循环流化床粉煤灰进行研磨的气流磨床1,气流磨床1的出口设置有磨床料斗2,磨床料斗2的出口通过振动筛3连接至第一搅拌釜7,所述振动筛3和第一搅拌釜7之间设置有粉煤灰细粉皮带传输机4,第一搅拌釜7上连接有用于输送氢氧化钾溶液的碱液泵5和用于输送尿素溶液的缓冲液泵6,第一搅拌釜7的出口连接至第二搅拌釜10,第二搅拌釜10的出口分为两路,一路连接至第三搅拌釜13,另一路通过换热器15连接至强力搅拌混料釜16,强力搅拌混料釜16上连接有用于输送含水率<10%的废弃油脂的废弃油脂输送转子泵17以及用于检测表观粘度的表观粘度探头19,强力搅拌混料釜16的出口连接至胶体磨22,胶体磨2的出口和第三搅拌釜13的出口共同连接至高压晶化釜25,高压晶化釜25上连接有二氧化硫气体分布器26,高压晶化釜25的出口连接至离心过滤机29,离心过滤机29的液相出口31连接至第四搅拌釜33,第四搅拌釜33上连接有中和泵32,第四搅拌釜33的出口连接至第一干燥塔34,第一干燥塔34的出口连接有复合肥 收料斗35,离心过滤机29的固相出口30连接至乳化剪切均质釜39,所述离心过滤机29的固相出口30和乳化剪切均质釜39之间设置有VOCs吸附剂前驱体皮带传输机37,乳化剪切均质釜39上连接有载体和粘结剂输送泵38,乳化剪切均质釜39的出口连接至第二干燥塔40,第二干燥塔40的出口连接有VOCs吸附剂收料斗41,所述复合肥收料斗35的出口连接有复合肥包装机36,所述VOCs吸附剂收料斗41的出口连接有VOCs吸附剂包装机42。A system for synthesizing VOCs adsorbents from fly ash and waste grease, comprising an air flow grinder 1 for grinding circulating fluidized bed fly ash, the outlet of the air flow grinder 1 is provided with a grinder hopper 2, and the outlet of the grinder hopper 2 passes through The vibrating screen 3 is connected to the first stirring tank 7, a fly ash fine powder belt conveyor 4 is arranged between the vibrating screen 3 and the first stirring tank 7, and the first stirring tank 7 is connected with a potassium hydroxide solution for transporting The lye pump 5 and the buffer pump 6 for transporting the urea solution, the outlet of the first stirred tank 7 is connected to the second stirred tank 10, and the outlet of the second stirred tank 10 is divided into two paths, one is connected to the third stirred tank The kettle 13, the other way is connected to the strong stirring and mixing kettle 16 through the heat exchanger 15, and the strong stirring and mixing kettle 16 is connected with a waste grease conveying rotor pump 17 for conveying waste grease with a moisture content of <10% and a detection table. The apparent viscosity probe 19 of the apparent viscosity, the outlet of the strong stirring mixing kettle 16 is connected to the colloid mill 22, the outlet of the colloid mill 2 and the outlet of the third stirring kettle 13 are jointly connected to the high pressure crystallization kettle 25, and the high pressure crystallization kettle 25 The sulphur dioxide gas distributor 26 is connected on it, the outlet of the high-pressure crystallization kettle 25 is connected to the centrifugal filter 29, the liquid phase outlet 31 of the centrifugal filter 29 is connected to the fourth stirred tank 33, and the fourth stirred tank 33 is connected with neutralization. The pump 32, the outlet of the fourth stirring tank 33 is connected to the first drying tower 34, the outlet of the first drying tower 34 is connected to the compound fertilizer receiving hopper 35, and the solid phase outlet 30 of the centrifugal filter 29 is connected to the emulsification shearing homogenizing kettle 39, a VOCs adsorbent precursor belt conveyor 37 is provided between the solid phase outlet 30 of the centrifugal filter 29 and the emulsification shear homogenizer 39, and the emulsification shear homogenizer 39 is connected with a carrier and a binder The outlet of the delivery pump 38, the emulsification shearing homogenizer 39 is connected to the second drying tower 40, the outlet of the second drying tower 40 is connected with a VOCs adsorbent hopper 41, and the outlet of the compound fertilizer collection hopper 35 is connected with compound fertilizer The packaging machine 36, the outlet of the VOCs adsorbent receiving hopper 41 is connected with a VOCs adsorbent packaging machine 42.
所述第一搅拌釜7的出口设置有第一输送泵8,第二搅拌釜10的出口设置有第二输送泵11,强力搅拌混料釜16的出口设置有第三输送泵20,第三搅拌釜13的出口设置有第四输送泵23,高压晶化釜25的出口设置有第五输送泵27;所述第一输送泵8与第二搅拌釜10之间设置有第一程控阀9,第二输送泵11与第三搅拌釜13之间设置有第二程控阀12,第二输送泵11与换热器15之间设置有第三程控阀14,第三输送泵20与胶体磨22之间设置有第四程控阀21,第四输送泵23与高压晶化釜25之间设置有第五程控阀24,第五输送泵27和离心过滤机29之间设置有第六程控阀28。The outlet of the first stirring kettle 7 is provided with a first delivery pump 8, the outlet of the second stirring kettle 10 is provided with a second delivery pump 11, the outlet of the strong stirring mixing kettle 16 is provided with a third delivery pump 20, and the third The outlet of the stirring kettle 13 is provided with a fourth delivery pump 23, and the outlet of the high-pressure crystallization kettle 25 is provided with a fifth delivery pump 27; a first program-controlled valve 9 is provided between the first delivery pump 8 and the second stirring kettle 10 , a second program-controlled valve 12 is arranged between the second delivery pump 11 and the third stirring tank 13, a third program-controlled valve 14 is arranged between the second delivery pump 11 and the heat exchanger 15, and the third delivery pump 20 is connected to the colloid mill. A fourth program-controlled valve 21 is arranged between 22, a fifth program-controlled valve 24 is arranged between the fourth delivery pump 23 and the high-pressure crystallization kettle 25, and a sixth program-controlled valve is arranged between the fifth delivery pump 27 and the centrifugal filter 29 28.
使用时,包括以下步骤:When used, include the following steps:
S1:取循环流化床粉煤灰,用气流磨床1研磨,然后通过磨床料斗2至振动筛3,经筛分得到60目以下粉煤灰细粉筛析物;S1: take the circulating fluidized bed fly ash, grind it with an air flow grinder 1, then pass through the grinder hopper 2 to the vibrating screen 3, and obtain the fly ash fine powder sieve precipitate below 60 mesh after screening;
S2:取氢氧化钾溶液通过碱液泵5加入第一搅拌釜7,通过缓冲液泵6向第一搅拌釜7中加入尿素缓冲溶液,得到混合溶液,混合溶液中氢氧化钾的摩尔浓度为0.5~5mol/L,尿素与氢氧化钾摩尔比为0.01~0.2,然后加热到60~95℃,通过粉煤灰细粉皮带传输机4向第一搅拌釜7中缓慢加入S1步骤中的粉煤灰细粉筛析物,固液比为1:5~1:20,加料过程控制在5~30min,然后通过第一输送泵8和第一程控阀9输送至第二搅拌釜10,在第二搅拌釜10中保持搅拌15~90min,得到第一固液混合物;S2: get the potassium hydroxide solution and add the first stirred tank 7 by the lye pump 5, add the urea buffer solution in the first stirred tank 7 by the buffer pump 6, obtain a mixed solution, and the molar concentration of potassium hydroxide in the mixed solution is 0.5~5mol/L, urea and potassium hydroxide mol ratio are 0.01~0.2, then be heated to 60~95 ℃, slowly add the powder in the S1 step through the fly ash fine powder belt conveyor 4 to the first stirring tank 7. The coal ash fine powder is sieved and precipitated, the solid-liquid ratio is 1:5 to 1:20, the feeding process is controlled within 5 to 30 minutes, and then it is transported to the second stirring tank 10 through the first delivery pump 8 and the first program-controlled valve 9. Keep stirring in the second stirring tank 10 for 15 to 90 min to obtain the first solid-liquid mixture;
S3:将第一固液混合物取出5~30%留存,并通过第二输送泵11和第二程控阀12输送至第三搅拌釜13,成为第一固液混合物A,剩余的作为第二固液混合物B;S3: Take out 5-30% of the first solid-liquid mixture for retention, and transport it to the third stirring tank 13 through the second delivery pump 11 and the second program-controlled valve 12 to become the first solid-liquid mixture A, and the rest as the second solid-liquid mixture liquid mixture B;
S4:将剩余的第一固液混合物B通过第二输送泵11和第三程控阀14输送至换热器15将温度骤冷至30~60℃,然后输送至强力搅拌混料釜16, 在强力搅拌浆18的强力搅拌作用下,通过废弃油脂输送转子泵17加入含水率<10%的废弃油脂,直至表观粘度探头19(采用旋转式表观粘度探头)检测表观粘度达到10~400mPa·s,得到第二固液混合物;S4: transfer the remaining first solid-liquid mixture B to the heat exchanger 15 through the second transfer pump 11 and the third program-controlled valve 14 to quench the temperature to 30-60°C, and then transfer it to the strong stirring mixing kettle 16, where Under the strong stirring action of the strong stirring paddle 18, the waste oil with a moisture content of less than 10% is added through the waste oil conveying rotor pump 17 until the apparent viscosity detected by the apparent viscosity probe 19 (using a rotary apparent viscosity probe) reaches 10-400mPa s, to obtain the second solid-liquid mixture;
S5:将第二固液混合物通过第三输送泵20和第四程控阀21输送至胶体磨22中处理,开启胶体磨5~15min,静置10~30min,重复“开启-静置”三次,得到第三固液混合物;S5: The second solid-liquid mixture is transported to the colloid mill 22 for processing through the third delivery pump 20 and the fourth program-controlled valve 21, the colloid mill is turned on for 5-15 minutes, and the mixture is allowed to stand for 10-30 minutes. Repeat "open-standby" three times, obtaining a third solid-liquid mixture;
S6:将留存的第一固液混合物A通过第四输送泵23和第五程控阀24与第三固液混合物混合后转移到高压晶化釜25,保持0.1~2.0MPa的压力,在80~120℃晶化4~72hr,得到第四固液混合物;S6: The remaining first solid-liquid mixture A is mixed with the third solid-liquid mixture through the fourth delivery pump 23 and the fifth program-controlled valve 24, and then transferred to the high-pressure crystallization kettle 25. Crystallization at 120°C for 4-72hrs to obtain the fourth solid-liquid mixture;
S7:通过二氧化硫气体分布器26向第四固液混合物中连续通入10min二氧化硫,并降温,得到第五固液混合物;S7: continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
S8:将第五固液混合物通过第五输送泵27和第六程控阀28输送至离心过滤机29进行离心分离、洗涤,离心过滤机29(采用卧式离心过滤机)的固相料口30排出的固相经VOCs吸附剂前驱体皮带传输机37输送至乳化剪切均质釜39,同时通过载体和粘结剂输送泵38向乳化剪切均质釜39中输送载体和粘结剂,与固相共同造粒,然后经第二干燥塔40烘干,通过VOCs吸附剂收料斗41将得到VOCs吸附剂送至VOCs吸附剂包装机42进行包装;S8: The fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter) The discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
离心过滤机29的液相料口31排出的液相输送至第四搅拌釜33中,并通过中和泵32向第四搅拌釜33中加入中和试剂,液相经中和后输送至第一干燥塔34进行干燥,干燥得到的复合化肥副产品经复合肥收料斗35送至复合肥包装机35进行包装。The liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization. A drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
为清楚说明本申请,下面结合实施例对本申请进行进一步详细说明。In order to clearly illustrate the present application, the present application will be further described in detail below with reference to the embodiments.
实施例1Example 1
S1:取循环流化床粉煤灰,用气流磨床1研磨,然后通过磨床料斗2至振动筛3,经筛分得到100目粉煤灰细粉筛析物;S1: take the circulating fluidized bed fly ash, grind it with an air flow grinder 1, then pass through the grinder hopper 2 to the vibrating screen 3, and obtain a 100-mesh fly ash fine powder sieve precipitate after screening;
S2:取氢氧化钾溶液通过碱液泵5加入第一搅拌釜7,通过缓冲液泵6向第一搅拌釜7中加入尿素缓冲溶液,得到混合溶液,混合溶液中氢氧化钾的摩尔浓度为2.8mol/L,尿素与氢氧化钾摩尔比为0.05,然后加热到80℃,通过粉煤灰细粉皮带传输机4向第一搅拌釜7中缓慢加入S1步骤中 的粉煤灰细粉筛析物,固液比为1:8.2,加料过程控制在15min,然后通过第一输送泵8和第一程控阀9输送至第二搅拌釜10,在第二搅拌釜10中保持搅拌30min,得到第一固液混合物;S2: get the potassium hydroxide solution and add the first stirred tank 7 by the lye pump 5, add the urea buffer solution in the first stirred tank 7 by the buffer pump 6, obtain a mixed solution, and the molar concentration of potassium hydroxide in the mixed solution is 2.8mol/L, urea and potassium hydroxide mol ratio are 0.05, then heated to 80 ℃, slowly add the fly ash fine powder sieve in the S1 step through the fly ash fine powder belt conveyor 4 to the first stirring tank 7 Precipitate, the solid-liquid ratio is 1:8.2, and the feeding process is controlled at 15min, then is transported to the second stirred tank 10 by the first delivery pump 8 and the first program-controlled valve 9, and kept stirring in the second stirred tank 10 for 30min to obtain the first solid-liquid mixture;
S3:将第一固液混合物取出10%留存,并通过第二输送泵11和第二程控阀12输送至第三搅拌釜13,成为第一固液混合物A,剩余的作为第二固液混合物B;S3: Take out 10% of the first solid-liquid mixture for retention, and transport it to the third stirring tank 13 through the second delivery pump 11 and the second program-controlled valve 12 to become the first solid-liquid mixture A, and the rest as the second solid-liquid mixture B;
S4:将剩余的第一固液混合物B通过第二输送泵11和第三程控阀14输送至换热器15将温度骤冷至50℃,然后输送至强力搅拌混料釜16,在强力搅拌浆18的强力搅拌作用下,通过废弃油脂输送转子泵17加入含水率<10%的废弃油脂,直至表观粘度探头19(采用旋转式表观粘度探头)检测表观粘度达到65mPa·s,得到第二固液混合物;S4: The remaining first solid-liquid mixture B is transported to the heat exchanger 15 through the second transport pump 11 and the third program-controlled valve 14 to quench the temperature to 50°C, and then transported to the strong stirring mixing tank 16, where the strong stirring Under the strong stirring action of the slurry 18, the waste oil with a moisture content of less than 10% is added to the waste oil through the waste oil conveying rotor pump 17 until the apparent viscosity detected by the apparent viscosity probe 19 (using a rotary apparent viscosity probe) reaches 65 mPa·s, and the result is obtained. the second solid-liquid mixture;
S5:将第二固液混合物通过第三输送泵20和第四程控阀21输送至胶体磨22中处理,开启胶体磨10min,静置20min,重复“开启-静置”三次,得到第三固液混合物;S5: The second solid-liquid mixture is transported to the colloid mill 22 for processing through the third delivery pump 20 and the fourth program-controlled valve 21, the colloid mill is turned on for 10 minutes, and the mixture is allowed to stand for 20 minutes. liquid mixture;
S6:将留存的第一固液混合物A通过第四输送泵23和第五程控阀24与第三固液混合物混合后转移到高压晶化釜25,保持0.15MPa的压力,在100℃晶化18hr,得到第四固液混合物;S6: The remaining first solid-liquid mixture A is mixed with the third solid-liquid mixture through the fourth delivery pump 23 and the fifth program-controlled valve 24, and then transferred to the high-pressure crystallization kettle 25, maintaining a pressure of 0.15 MPa, and crystallizing at 100 °C 18hr to obtain the fourth solid-liquid mixture;
S7:通过二氧化硫气体分布器26向第四固液混合物中连续通入10min二氧化硫,并降温,得到第五固液混合物;S7: continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
S8:将第五固液混合物通过第五输送泵27和第六程控阀28输送至离心过滤机29进行离心分离、洗涤,离心过滤机29(采用卧式离心过滤机)的固相料口30排出的固相经VOCs吸附剂前驱体皮带传输机37输送至乳化剪切均质釜39,同时通过载体和粘结剂输送泵38向乳化剪切均质釜39中输送载体和粘结剂,与固相共同造粒,然后经第二干燥塔40烘干,通过VOCs吸附剂收料斗41将得到VOCs吸附剂送至VOCs吸附剂包装机42进行包装;S8: The fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter) The discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
离心过滤机29的液相料口31排出的液相输送至第四搅拌釜33中,并通过中和泵32向第四搅拌釜33中加入中和试剂,液相经中和后输送至第一干燥塔34进行干燥,干燥得到的复合化肥副产品经复合肥收料斗35送至复合肥包装机35进行包装。The liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization. A drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
实施例2Example 2
S1:取循环流化床粉煤灰,用气流磨床1研磨,然后通过磨床料斗2至振动筛3,经筛分得到60目粉煤灰细粉筛析物;S1: take the circulating fluidized bed fly ash, grind it with an air flow grinder 1, then pass through the grinder hopper 2 to the vibrating screen 3, and obtain a 60-mesh fly ash fine powder sieve precipitate after screening;
S2:取氢氧化钾溶液通过碱液泵5加入第一搅拌釜7,通过缓冲液泵6向第一搅拌釜7中加入尿素缓冲溶液,得到混合溶液,混合溶液中氢氧化钾的摩尔浓度为5mol/L,尿素与氢氧化钾摩尔比为0.01,然后加热到95℃,通过粉煤灰细粉皮带传输机4向第一搅拌釜7中缓慢加入S1步骤中的粉煤灰细粉筛析物,固液比为1:20,加料过程控制在5min,然后通过第一输送泵8和第一程控阀9输送至第二搅拌釜10,在第二搅拌釜10中保持搅拌15min,得到第一固液混合物;S2: get the potassium hydroxide solution and add the first stirred tank 7 by the lye pump 5, add the urea buffer solution in the first stirred tank 7 by the buffer pump 6, obtain a mixed solution, and the molar concentration of potassium hydroxide in the mixed solution is 5mol/L, urea and potassium hydroxide mol ratio are 0.01, be heated to 95 ℃ then, slowly add the fly ash fine powder in the S1 step by the fly ash fine powder belt conveyor 4 in the first stirring tank 7 and sieve analysis. material, the solid-liquid ratio is 1:20, the feeding process is controlled at 5min, and then transported to the second stirred tank 10 by the first delivery pump 8 and the first program-controlled valve 9, and kept stirring in the second stirred tank 10 for 15min to obtain the first a solid-liquid mixture;
S3:将第一固液混合物取出30%留存,并通过第二输送泵11和第二程控阀12输送至第三搅拌釜13,成为第一固液混合物A,剩余的作为第二固液混合物B;S3: Take out 30% of the first solid-liquid mixture for retention, and transport it to the third stirring tank 13 through the second delivery pump 11 and the second program-controlled valve 12 to become the first solid-liquid mixture A, and the rest as the second solid-liquid mixture B;
S4:将剩余的第一固液混合物B通过第二输送泵11和第三程控阀14输送至换热器15将温度骤冷至60℃,然后输送至强力搅拌混料釜16,在强力搅拌浆18的强力搅拌作用下,通过废弃油脂输送转子泵17加入含水率<10%的废弃油脂,直至表观粘度探头19(采用旋转式表观粘度探头)检测表观粘度达到10mPa·s,得到第二固液混合物;S4: The remaining first solid-liquid mixture B is transported to the heat exchanger 15 through the second transport pump 11 and the third program-controlled valve 14 to quench the temperature to 60°C, and then transported to the strong stirring mixing tank 16, where the strong stirring Under the strong stirring action of the slurry 18, the waste oil with a moisture content of less than 10% is added to the waste oil through the waste oil conveying rotor pump 17 until the apparent viscosity detected by the apparent viscosity probe 19 (using a rotary apparent viscosity probe) reaches 10 mPa·s. the second solid-liquid mixture;
S5:将第二固液混合物通过第三输送泵20和第四程控阀21输送至胶体磨22中处理,开启胶体磨5min,静置10min,重复“开启-静置”三次,得到第三固液混合物;S5: The second solid-liquid mixture is transported to the colloid mill 22 for processing through the third delivery pump 20 and the fourth program-controlled valve 21, the colloid mill is turned on for 5 minutes, and the mixture is allowed to stand for 10 minutes. liquid mixture;
S6:将留存的第一固液混合物A通过第四输送泵23和第五程控阀24与第三固液混合物混合后转移到高压晶化釜25,保持0.1MPa的压力,在80℃晶化72hr,得到第四固液混合物;S6: Mix the remaining first solid-liquid mixture A with the third solid-liquid mixture through the fourth delivery pump 23 and the fifth program-controlled valve 24, and then transfer it to the high-pressure crystallization kettle 25, keep the pressure of 0.1 MPa, and crystallize at 80°C 72hr to obtain the fourth solid-liquid mixture;
S7:通过二氧化硫气体分布器26向第四固液混合物中连续通入10min二氧化硫,并降温,得到第五固液混合物;S7: continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
S8:将第五固液混合物通过第五输送泵27和第六程控阀28输送至离心过滤机29进行离心分离、洗涤,离心过滤机29(采用卧式离心过滤机)的固相料口30排出的固相经VOCs吸附剂前驱体皮带传输机37输送至乳化剪切均质釜39,同时通过载体和粘结剂输送泵38向乳化剪切均质釜39 中输送载体和粘结剂,与固相共同造粒,然后经第二干燥塔40烘干,通过VOCs吸附剂收料斗41将得到VOCs吸附剂送至VOCs吸附剂包装机42进行包装;S8: The fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the solid phase material port 30 of the centrifugal filter 29 (using a horizontal centrifugal filter) The discharged solid phase is transported to the emulsification shearing homogenizing kettle 39 by the VOCs adsorbent precursor belt conveyor 37, and the carrier and the binder are transported to the emulsification shearing homogenizing kettle 39 through the carrier and binder delivery pump 38 at the same time, It is co-granulated with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent receiving hopper 41 for packaging;
离心过滤机29的液相料口31排出的液相输送至第四搅拌釜33中,并通过中和泵32向第四搅拌釜33中加入中和试剂,液相经中和后输送至第一干燥塔34进行干燥,干燥得到的复合化肥副产品经复合肥收料斗35送至复合肥包装机35进行包装。The liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization. A drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
实施例3Example 3
S1:取循环流化床粉煤灰,用气流磨床1研磨,然后通过磨床料斗2至振动筛3,经筛分得到200目粉煤灰细粉筛析物;S1: take the circulating fluidized bed fly ash, grind it with the jet grinder 1, then pass the grinder hopper 2 to the vibrating screen 3, and obtain the 200-mesh fly ash fine powder sieve precipitate after screening;
S2:取氢氧化钾溶液通过碱液泵5加入第一搅拌釜7,通过缓冲液泵6向第一搅拌釜7中加入尿素缓冲溶液,得到混合溶液,混合溶液中氢氧化钾的摩尔浓度为0.5mol/L,尿素与氢氧化钾摩尔比0.2,然后加热到60℃,通过粉煤灰细粉皮带传输机4向第一搅拌釜7中缓慢加入S1步骤中的粉煤灰细粉筛析物,固液比为1:5,加料过程控制在30min,然后通过第一输送泵8和第一程控阀9输送至第二搅拌釜10,在第二搅拌釜10中保持搅拌90min,得到第一固液混合物;S2: get the potassium hydroxide solution and add the first stirred tank 7 by the lye pump 5, add the urea buffer solution in the first stirred tank 7 by the buffer pump 6, obtain a mixed solution, and the molar concentration of potassium hydroxide in the mixed solution is 0.5mol/L, the molar ratio of urea and potassium hydroxide is 0.2, then heated to 60 ° C, and the fly ash fine powder in the step S1 is slowly added to the first stirring tank 7 through the fly ash fine powder belt conveyor 4. material, the solid-liquid ratio is 1:5, the feeding process is controlled at 30min, and then transported to the second stirred tank 10 by the first delivery pump 8 and the first program-controlled valve 9, and kept stirring in the second stirred tank 10 for 90min to obtain the first a solid-liquid mixture;
S3:将第一固液混合物取出5%留存,并通过第二输送泵11和第二程控阀12输送至第三搅拌釜13,成为第一固液混合物A,剩余的作为第二固液混合物B;S3: Take out 5% of the first solid-liquid mixture for retention, and transport it to the third stirring tank 13 through the second delivery pump 11 and the second program-controlled valve 12 to become the first solid-liquid mixture A, and the rest as the second solid-liquid mixture B;
S4:将剩余的第一固液混合物B通过第二输送泵11和第三程控阀14输送至换热器15将温度骤冷至30℃,然后输送至强力搅拌混料釜16,在强力搅拌浆18的强力搅拌作用下,通过废弃油脂输送转子泵17加入含水率<10%的废弃油脂,直至表观粘度探头19(采用旋转式表观粘度探头)检测表观粘度达到400mPa·s,得到第二固液混合物;S4: The remaining first solid-liquid mixture B is transported to the heat exchanger 15 through the second transport pump 11 and the third program-controlled valve 14 to quench the temperature to 30°C, and then transported to the strong stirring mixing tank 16, where the strong stirring Under the strong stirring action of the slurry 18, the waste oil with a moisture content of less than 10% is added to the waste oil through the waste oil conveying rotor pump 17 until the apparent viscosity detected by the apparent viscosity probe 19 (using a rotary apparent viscosity probe) reaches 400 mPa·s. the second solid-liquid mixture;
S5:将第二固液混合物通过第三输送泵20和第四程控阀21输送至胶体磨22中处理,开启胶体磨15min,静置30min,重复“开启-静置”三次,得到第三固液混合物;S5: The second solid-liquid mixture is transported to the colloid mill 22 through the third delivery pump 20 and the fourth program-controlled valve 21 for processing, the colloid mill is turned on for 15 minutes, and the mixture is allowed to stand for 30 minutes. liquid mixture;
S6:将留存的第一固液混合物A通过第四输送泵23和第五程控阀24与第三固液混合物混合后转移到高压晶化釜25,保持2.0MPa的压力,在 120℃晶化4hr,得到第四固液混合物;S6: Mix the remaining first solid-liquid mixture A with the third solid-liquid mixture through the fourth delivery pump 23 and the fifth program-controlled valve 24, and then transfer it to the high-pressure crystallization kettle 25, keep the pressure of 2.0 MPa, and crystallize at 120°C 4hr to obtain the fourth solid-liquid mixture;
S7:通过二氧化硫气体分布器26向第四固液混合物中连续通入10min二氧化硫,并降温,得到第五固液混合物;S7: continuously feed sulfur dioxide into the fourth solid-liquid mixture for 10 min through the sulfur dioxide gas distributor 26, and lower the temperature to obtain the fifth solid-liquid mixture;
S8:将第五固液混合物通过第五输送泵27和第六程控阀28输送至离心过滤机29进行离心分离、洗涤,离心过滤机29(采用卧式离心过滤机)S8: The fifth solid-liquid mixture is transported to the centrifugal filter 29 through the fifth delivery pump 27 and the sixth program-controlled valve 28 for centrifugal separation and washing, and the centrifugal filter 29 (using a horizontal centrifugal filter)
的固相料口30排出的固相经VOCs吸附剂前驱体皮带传输机37输送至乳化剪切均质釜39,同时通过载体和粘结剂输送泵38向乳化剪切均质釜39中输送载体和粘结剂,与固相共同造粒,然后经第二干燥塔40烘干,通过VOCs吸附剂收料斗41将得到VOCs吸附剂送至VOCs吸附剂包装机42进行包装;The solid phase discharged from the solid phase material port 30 is transported to the emulsification shearing homogenizing kettle 39 through the VOCs adsorbent precursor belt conveyor 37, and is simultaneously transported to the emulsification shearing homogenizing kettle 39 through the carrier and the binder delivery pump 38. The carrier and the binder are granulated together with the solid phase, then dried in the second drying tower 40, and the VOCs adsorbent is sent to the VOCs adsorbent packaging machine 42 through the VOCs adsorbent collecting hopper 41 for packaging;
离心过滤机29的液相料口31排出的液相输送至第四搅拌釜33中,并通过中和泵32向第四搅拌釜33中加入中和试剂,液相经中和后输送至第一干燥塔34进行干燥,干燥得到的复合化肥副产品经复合肥收料斗35送至复合肥包装机35进行包装。The liquid phase discharged from the liquid phase material port 31 of the centrifugal filter 29 is transported to the fourth stirred tank 33, and the neutralization reagent is added to the fourth stirred tank 33 through the neutralization pump 32, and the liquid phase is transported to the fourth stirred tank 33 after neutralization. A drying tower 34 is used for drying, and the compound fertilizer by-products obtained by drying are sent to the compound fertilizer packaging machine 35 through the compound fertilizer receiving hopper 35 for packaging.
实施例的效果:实施例1、2、3合成的VOCs吸附剂均有较高的比表面积,实施例1产物的比表面积为230m 2/g,实施例2产物的比表面积为103m 2/g,实施例3产物的比表面积为110m 2/g。实施例1、2、3合成的VOCs吸附剂均对VOCs有较高的吸附容量,以苯为模型化合物,实施例1产物吸附容量为118mg/g,实施例2产物的吸附容量为62mg/g,实施例3产物的吸附容量为70mg/g。 The effect of the embodiment: the VOCs adsorbents synthesized in Examples 1, 2, and 3 have higher specific surface areas. The specific surface area of the product of Example 1 is 230 m 2 /g, and the specific surface area of the product of Example 2 is 103 m 2 /g. , the specific surface area of the product of Example 3 is 110 m 2 /g. The VOCs adsorbents synthesized in Examples 1, 2, and 3 all have high adsorption capacity for VOCs. Taking benzene as the model compound, the adsorption capacity of the product of Example 1 is 118 mg/g, and the adsorption capacity of the product of Example 2 is 62 mg/g. , the adsorption capacity of the product of Example 3 is 70 mg/g.
需要说明的是,以上所述仅为本申请实施方式之一,根据本申请所描述的系统所做的等效变化,均包括在本申请的保护范围内。本申请所属技术领域的技术人员可以对所描述的具体实例做类似的方式替代,只要不偏离本申请的结构或者超越本权利要求书所定义的范围,均属于本申请的保护范围。It should be noted that the above is only one of the embodiments of the present application, and equivalent changes made according to the system described in the present application are all included in the protection scope of the present application. Those skilled in the art to which this application pertains can substitute the specific examples described in a similar manner, as long as they do not deviate from the structure of the application or go beyond the scope defined by the claims, they all belong to the protection scope of the application.

Claims (7)

  1. 一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,包括用于对循环流化床粉煤灰进行研磨的气流磨床(1),气流磨床(1)的出口设置有磨床料斗(2),磨床料斗(2)的出口通过振动筛(3)连接至第一搅拌釜(7),第一搅拌釜(7)上连接有用于输送氢氧化钾溶液的碱液泵(5)和用于输送尿素溶液的缓冲液泵(6),第一搅拌釜(7)的出口连接至第二搅拌釜(10),第二搅拌釜(10)的出口分为两路,一路连接至第三搅拌釜(13),另一路通过换热器(15)连接至强力搅拌混料釜(16),强力搅拌混料釜(16)上连接有用于输送含水率<10%的废弃油脂的废弃油脂输送转子泵(17)以及用于检测表观粘度的表观粘度探头(19),强力搅拌混料釜(16)的出口连接至胶体磨(22),胶体磨(2)的出口和第三搅拌釜(13)的出口共同连接至高压晶化釜(25),高压晶化釜(25)上连接有二氧化硫气体分布器(26),高压晶化釜(25)的出口连接至离心过滤机(29),离心过滤机(29)的液相出口(31)连接至第四搅拌釜(33),第四搅拌釜(33)上连接有中和泵(32),第四搅拌釜(33)的出口连接至第一干燥塔(34),第一干燥塔(34)的出口连接有复合肥收料斗(35),离心过滤机(29)的固相出口(30)连接至乳化剪切均质釜(39),乳化剪切均质釜(39)上连接有载体和粘结剂输送泵(38),乳化剪切均质釜(39)的出口连接至第二干燥塔(40),第二干燥塔(40)的出口连接有VOCs吸附剂收料斗(41)。A system for synthesizing VOCs adsorbents from fly ash and waste grease, characterized in that it comprises an air-flow grinder (1) for grinding the circulating fluidized bed fly ash, and a grinder hopper is provided at the outlet of the air-flow grinder (1). (2), the outlet of the grinder hopper (2) is connected to the first stirred tank (7) by the vibrating screen (3), and the first stirred tank (7) is connected with the lye pump (5) for transporting potassium hydroxide solution And the buffer pump (6) for transporting urea solution, the outlet of the first stirred tank (7) is connected to the second stirred tank (10), and the outlet of the second stirred tank (10) is divided into two paths, one is connected to the The third stirring tank (13), the other way is connected to the strong stirring and mixing tank (16) through the heat exchanger (15). The waste grease conveying rotor pump (17) and the apparent viscosity probe (19) for detecting apparent viscosity, the outlet of the strong stirring mixing kettle (16) is connected to the colloid mill (22), the outlet of the colloid mill (2) and the The outlet of the third stirring vessel (13) is commonly connected to the high-pressure crystallization vessel (25), the high-pressure crystallizing vessel (25) is connected with a sulfur dioxide gas distributor (26), and the outlet of the high-pressure crystallizing vessel (25) is connected to the centrifugal The filter (29), the liquid phase outlet (31) of the centrifugal filter (29) is connected to the fourth stirred tank (33), and the fourth stirred tank (33) is connected with a neutralization pump (32), and the fourth stirred tank (33) is connected with the neutralization pump (32). The outlet of (33) is connected to the first drying tower (34), the outlet of the first drying tower (34) is connected to the compound fertilizer collecting hopper (35), and the solid phase outlet (30) of the centrifugal filter (29) is connected to the emulsification hopper (35). The shearing and homogenizing still (39) is connected with a carrier and a binder delivery pump (38) on the emulsification shearing and homogenizing still (39), and the outlet of the emulsification shearing and homogenizing still (39) is connected to the second drying tower (38). 40), the outlet of the second drying tower (40) is connected with a VOCs adsorbent collecting hopper (41).
  2. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,所述振动筛(3)和第一搅拌釜(7)之间设置有粉煤灰细粉皮带传输机(4)。A system for synthesizing VOCs adsorbent from fly ash and waste oil according to claim 1, characterized in that, fly ash fine powder is arranged between the vibrating screen (3) and the first stirring tank (7). Belt conveyor (4).
  3. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,所述离心过滤机(29)的固相出口(30)和乳化剪切均质釜(39)之间设置有VOCs吸附剂前驱体皮带传输机(37)。A system for synthesizing VOCs adsorbents from fly ash and waste oil according to claim 1, wherein the solid phase outlet (30) of the centrifugal filter (29) and the emulsification shearing homogenizer (39) ) is provided with a VOCs adsorbent precursor belt conveyor (37).
  4. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,所述复合肥收料斗(35)的出口连接有复合肥包装机(36)。The system for synthesizing VOCs adsorbents from fly ash and waste oil according to claim 1, wherein a compound fertilizer packaging machine (36) is connected to the outlet of the compound fertilizer collecting hopper (35).
  5. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的 系统,其特征在于,所述VOCs吸附剂收料斗(41)的出口连接有VOCs吸附剂包装机(42)。A system for synthesizing a VOCs adsorbent from fly ash and waste oil according to claim 1, wherein the outlet of the VOCs adsorbent collecting hopper (41) is connected with a VOCs adsorbent packing machine (42).
  6. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,第一搅拌釜(7)的出口设置有第一输送泵(8),第二搅拌釜(10)的出口设置有第二输送泵(11),强力搅拌混料釜(16)的出口设置有第三输送泵(20),第三搅拌釜(13)的出口设置有第四输送泵(23),高压晶化釜(25)的出口设置有第五输送泵(27)。A system for synthesizing VOCs adsorbents from fly ash and waste oil according to claim 1, wherein the outlet of the first stirring tank (7) is provided with a first conveying pump (8), and the second stirring tank (7) is provided with a first delivery pump (8). The outlet of 10) is provided with the second delivery pump (11), the outlet of the strong stirring mixing kettle (16) is provided with the third delivery pump (20), and the outlet of the third stirring kettle (13) is provided with the fourth delivery pump ( 23), the outlet of the high pressure crystallization kettle (25) is provided with a fifth delivery pump (27).
  7. 根据权利要求1所述的一种粉煤灰和废弃油脂合成VOCs吸附剂的系统,其特征在于,所述第一输送泵(8)与第二搅拌釜(10)之间设置有第一程控阀(9),第二输送泵(11)与第三搅拌釜(13)之间设置有第二程控阀(12),第二输送泵(11)与换热器(15)之间设置有第三程控阀(14),第三输送泵(20)与胶体磨(22)之间设置有第四程控阀(21),第四输送泵(23)与高压晶化釜(25)之间设置有第五程控阀(24),第五输送泵(27)和离心过滤机(29)之间设置有第六程控阀(28)。The system for synthesizing VOCs adsorbents from fly ash and waste grease according to claim 1, characterized in that a first program control system is arranged between the first delivery pump (8) and the second stirring tank (10). Valve (9), a second program-controlled valve (12) is arranged between the second delivery pump (11) and the third stirring tank (13), and a second program-controlled valve (12) is arranged between the second delivery pump (11) and the heat exchanger (15) The third program-controlled valve (14), the fourth program-controlled valve (21) is arranged between the third delivery pump (20) and the colloid mill (22), and the fourth delivery pump (23) and the high-pressure crystallization kettle (25) A fifth program-controlled valve (24) is provided, and a sixth program-controlled valve (28) is provided between the fifth delivery pump (27) and the centrifugal filter (29).
PCT/CN2021/112952 2020-08-26 2021-08-17 System for synthesizing adsorbent of vocs from fly ash and waste grease WO2022042367A1 (en)

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