WO2022042101A1 - Four-way main valve, four-way reversing valve assembly, and air conditioning unit - Google Patents

Four-way main valve, four-way reversing valve assembly, and air conditioning unit Download PDF

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Publication number
WO2022042101A1
WO2022042101A1 PCT/CN2021/106127 CN2021106127W WO2022042101A1 WO 2022042101 A1 WO2022042101 A1 WO 2022042101A1 CN 2021106127 W CN2021106127 W CN 2021106127W WO 2022042101 A1 WO2022042101 A1 WO 2022042101A1
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WO
WIPO (PCT)
Prior art keywords
main valve
way
cylinder
reversing
valve port
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PCT/CN2021/106127
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French (fr)
Chinese (zh)
Inventor
韩润虎
金华海
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浙江盾安人工环境股份有限公司
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Publication of WO2022042101A1 publication Critical patent/WO2022042101A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/06Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
    • F16K11/065Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
    • F16K11/07Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/04Construction of housing; Use of materials therefor of sliding valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/08Guiding yokes for spindles; Means for closing housings; Dust caps, e.g. for tyre valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves

Definitions

  • the present application relates to the technical field of air conditioners, and in particular, to a four-way main valve, a four-way reversing valve assembly and an air conditioner unit.
  • the four-way reversing valve assembly is composed of a main valve and a pilot valve that controls the reversing of the main valve, and the main valve is mainly composed of a cylinder and a reversing piston. Both ends of the cylinder body are sealed with end caps, and the side wall of the cylinder body is provided with a plurality of main valve ports. The air inlets and air outlets of the condenser, the evaporator and the compressor are respectively connected to different main valve ports. By sliding along the cylinder, the reversing piston can switch the communication state of a plurality of different main valve ports, thereby changing the flow direction of the refrigerant and switching between cooling and heating.
  • the reversing piston slides along the cylinder body, and its end faces are often in close contact with the inner sides of the end caps at both ends of the cylinder body.
  • the high-pressure gas in the high-pressure intake pipe needs to be introduced into the center of the piston through the flow channel set on the piston, and then passed through the flow channel set in the center of the piston and the corresponding flow channel.
  • the conversion mechanism directs the high-pressure air flow to the corresponding chamber in order to push the piston.
  • the high pressure gas can be introduced into the corresponding chamber through the pilot valve, so as to continue to push the piston to move until the direction change is realized.
  • a four-way main valve comprising:
  • the cylinder body is provided with a plurality of main valve ports, the side walls at both ends of the cylinder body are provided with air inlet channels, and the inner walls at both ends of the cylinder body are provided with ventilation grooves.
  • the air inlet passages at the same end communicate with each other and extend along the axial direction of the cylinder;
  • a reversing piston which is slidably arranged in the cylinder, and two sides of the reversing piston cooperate with the cylinder to form a first air chamber and a second air chamber respectively;
  • first air chamber and the second air chamber are communicated with the air inlet channel through the ventilation groove located at the same end of the cylinder.
  • the vent groove extends to the end of the barrel.
  • the four-way main valve further includes an inner bushing disposed on the inner wall of the cylinder, and an air guide structure is provided at a position corresponding to the ventilation groove.
  • the air guide structure is a through groove overlapping with the ventilation groove.
  • the air guide structure is a plurality of through holes, and the plurality of through holes are arranged at intervals in the extending direction of the ventilation groove.
  • the cylindrical body is a hollow cylindrical structure with two ends open, and the two ends of the cylindrical body are provided with end caps.
  • a surface of the end cover facing the cylinder body is provided with an abutment disc, and the outer diameter of the abutment disc is smaller than the inner diameter of the cylinder body, so as to cooperate with the inner wall of the cylinder body to form an annular groove into which the ventilation groove extends.
  • the plurality of main valve ports are arranged at equal intervals around the circumference of the cylinder.
  • a four-way reversing valve assembly includes a pilot valve and the four-way main valve according to any one of the above preferred embodiments, wherein the pilot valve is used to control the four-way main valve to change direction.
  • the reversing piston when reversing, the reversing piston needs to be pushed to the other side. Because the first air chamber and the second air chamber are both communicated with the corresponding air inlet holes through the ventilation grooves on the inner wall of the cylinder. Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve can directly enter the first air chamber or the second air chamber through the corresponding air inlet port and the ventilation groove, thereby pushing the reversing piston to move. That is to say, the high-pressure gas in the pilot valve does not need to be transferred through the flow passage in the middle of the reversing piston. In this way, there is no need to additionally provide a flow channel and a flow channel switching mechanism on the reversing piston. Therefore, the structure of the four-way main valve and the four-way reversing valve assembly is simplified and the cost is significantly reduced.
  • An air conditioning unit includes the four-way reversing valve assembly as described in the above preferred embodiment, wherein the heat exchanger and the compressor are respectively communicated with the corresponding main valve ports.
  • FIG. 1 is a schematic structural diagram of a four-way reversing valve assembly in a preferred embodiment of the application
  • FIG. 2 is a schematic structural diagram of a four-way main valve in the four-way reversing valve assembly shown in FIG. 1;
  • Fig. 3 is an enlarged schematic view of part A in the four-way main valve shown in Fig. 2;
  • Fig. 4 is the structural schematic diagram of the cylinder in the four-way main valve shown in Fig. 2;
  • Fig. 5 is the enlarged schematic diagram of part B in the cylinder shown in Fig. 4;
  • FIG. 6 is a schematic structural diagram of the inner bushing in the four-way main valve shown in FIG. 2;
  • FIG. 7 is a schematic structural diagram of an inner bushing in another embodiment.
  • the present application provides a four-way reversing valve assembly 10 and a four-way main valve 100 .
  • the four-way reversing valve assembly 10 includes a pilot valve 200 and a four-way main valve 100 , and the pilot valve 200 is used to control the four-way main valve 100 to change direction.
  • the pilot valve 200 is an electromagnetic four-way reversing valve, which generally includes a solenoid valve (not shown) and a four-way valve (not shown). By controlling the on-off of the solenoid valve, the communication state of each valve port of the pilot valve 200 can be controlled, thereby controlling the reversing process of the four-way main valve 100 .
  • the pilot valve 200 has a first pilot valve port a, a second pilot valve port b, a third pilot valve port c, and a fourth pilot valve port d.
  • the solenoid valve When the solenoid valve is powered off, the first pilot valve port a is communicated with the fourth pilot valve port d, and the second pilot valve port b is communicated with the third pilot valve port c.
  • the solenoid valve When the solenoid valve is energized, the first pilot valve port a can be communicated with the second pilot valve port b, and the third pilot valve port c can be communicated with the fourth pilot valve port d.
  • the above control process may also be reversed. That is, when the solenoid valve is de-energized, the first pilot valve port a is communicated with the second pilot valve port b, and the third pilot valve port c is communicated with the fourth pilot valve port d. When the solenoid valve is energized, the first pilot valve port a is communicated with the fourth pilot valve port d, and the second pilot valve port b is communicated with the third pilot valve port c.
  • the four-way main valve 100 in the preferred embodiment of the present application includes a cylinder body 110 and a reversing piston 120 .
  • the cylindrical body 110 is generally a metal cylindrical structure and is cylindrical.
  • the cylinder body 110 is provided with a plurality of main valve ports, and the main valve ports are used to communicate with the heat exchanger and the compressor in the air conditioning unit.
  • a plurality of main valve ports are arranged at equal intervals around the circumference of the cylinder body 110 .
  • the main valve ports on the cylinder body 110 are the first main valve port 101 , the second main valve port (not shown), the third main valve port 103 and the fourth main valve port (not shown), and the above
  • the four main valve ports are arranged on the cylinder body 110 in a cross shape. Since the second main valve port and the fourth main valve port are in the direction perpendicular to the drawing paper, they are not shown in the figure because they are blocked.
  • the present application provides an air-conditioning unit (not shown), the air-conditioning unit includes a four-way reversing valve assembly 10, an outdoor unit (not shown), an indoor unit (not shown) and a compressor (not shown) .
  • the heat exchanger of the outdoor unit, the heat exchanger of the indoor unit and the compressor are respectively communicated with the corresponding main valve ports.
  • the first main valve port 101 is in communication with the air outlet (high pressure side) of the compressor, and the high-temperature and high-pressure refrigerant gas flows in from the first main valve port 101; the second main valve port is in communication with the heat exchanger of the indoor unit.
  • the third main valve port 103 communicates with the suction port (low pressure side) of the compressor, and the low temperature and low pressure refrigerant gas will flow in from the third main valve port 103; the fourth main valve port communicates with the heat exchanger of the outdoor unit.
  • connection relationship between the plurality of main valve ports, the compressor and the heat exchanger can be interchanged.
  • the side walls at both ends of the cylinder body 110 are provided with air inlet channels 111 .
  • the air inlet channel 111 penetrates the side wall of the cylindrical body 110 to communicate with the interior of the cylindrical body 110 .
  • the intake port 111 is used to communicate the cylinder 110 with the valve port of the pilot valve 200 .
  • the intake port 111 located at the left end of the cylinder 110 is connected to the second pilot valve port b through the second connecting pipe 202, and the intake port 111 located at the right end of the cylinder 110 is connected to the fourth connecting pipe 204 through the fourth connecting pipe 204.
  • the pilot valve port d is communicated.
  • first pilot valve port a of the pilot valve 200 communicates with the first main valve port 101 through the first connecting pipe 201; the third pilot valve port c communicates with the third main valve port 103 through the third connecting pipe 203. That is, the first pilot valve port a is connected to the high pressure side, and the third pilot valve port c is connected to the low pressure side.
  • connection relationship between each valve port in the pilot valve 200 and the intake port 111 on the cylinder body 110 and the plurality of main valve ports can be changed.
  • the inner walls of both ends of the cylinder body 110 are provided with ventilation grooves 112 , and the ventilation grooves 112 are in communication with the air inlet channels 111 located at the same end of the cylinder body 110 and extend along the axial direction of the cylinder body 110 .
  • the ventilation groove 112 can be formed by machining methods such as drilling and milling.
  • the cylindrical body 110 is a hollow cylindrical structure with two ends open, and the two ends of the cylindrical body 110 are provided with end caps 113 .
  • the end cover 113 is generally fastened to the end face of the cylinder body 110 by screws, and a sealing gasket is provided to achieve sealing between the two.
  • the end caps 113 can be detached from both ends of the cylindrical body 110 , so it is convenient to process the ventilation grooves 112 on the inner walls of the two ends of the cylindrical body 110 .
  • cylindrical body 110 may also be a closed or semi-closed cylindrical structure with no openings at both ends or only one opening at one end.
  • the reversing piston 120 is slidably disposed in the cylinder 110 , and two sides of the reversing piston 120 cooperate with the cylinder 110 to form the first air chamber 102 and the second air chamber 104 respectively.
  • the first air chamber 102 and the second air chamber 104 are used to distinguish the two air chambers formed in the cylinder 110.
  • the air chamber on the right side of the figure is called the first air chamber 102
  • the air chamber on the left side is called the first air chamber 102.
  • the second air chamber 104 is the second air chamber 104 .
  • the first air chamber 102 and the second air chamber 104 communicate with the air inlet channel 111 through the ventilation groove 112 located at the same end of the cylinder 110 .
  • one end of the ventilation groove 112 located on the right side of the cylinder body 110 extends into the first air chamber 102 so as to connect the first air chamber 102 with the air inlet channel 111 on the right side.
  • the ventilation groove 112 can maintain communication with the first air chamber 102 .
  • the ventilation groove 112 located on the left side of the cylinder body 110 can also be kept in communication with the second air chamber 104 all the time.
  • the reversing piston 120 can switch the communication state between the main valve ports by sliding along the cylinder 110 , thereby realizing the reversing of the four-way main valve 100 .
  • the reversing piston 120 is provided with a first compartment 121 and a second compartment 122 along its axial direction, and both the first compartment 121 and the second compartment 122 are divided into two parts along the radial direction of the reversing piston 120 part.
  • the first main valve port 101 and the fourth main valve port communicate through a part of the first compartment 121, and the second main valve
  • the port and the third main valve port 103 are communicated through another part of the first compartment 121;
  • the first main valve port 101 and The second main valve port is communicated through a part of the second compartment 122 , and the fourth main valve port and the third main valve port 103 are communicated through another part of the second compartment 122 .
  • the air conditioner unit when the first main valve port 101 is in communication with the fourth main valve port, and the second main valve port is in communication with the third main valve port 103, the air conditioner unit is in the cooling mode.
  • the high-temperature and high-pressure refrigerant gas enters the heat exchanger of the outdoor unit through the first main valve port 101 and the fourth main valve port, and flows through the heat exchanger of the indoor unit to absorb heat after releasing heat, and finally forms a low-temperature and low-pressure gas Return to the compressor through the second main valve port and the third main valve port 103, and circulate in sequence.
  • the high-temperature and high-pressure refrigerant gas first enters the heat exchanger of the indoor unit through the first main valve port 101 and the second main valve port, and then flows through the heat exchanger of the outdoor unit to absorb heat after releasing heat, and finally forms a low-temperature and low-pressure gas It returns to the compressor through the fourth main valve port and the third main valve port 103, and circulates in sequence.
  • the first pilot valve port a communicates with the fourth pilot valve port d
  • the second pilot valve port b communicates with the third pilot valve port c
  • the first pilot valve port a and the first main valve port 101 are kept in communication through the first connecting pipe 201
  • the third pilot valve port c and the third main valve port 103 are maintained in communication through the third connecting pipe 203 . Therefore, the first air chamber 102 is connected to the high-pressure side through the intake port 111, the fourth pilot valve port d, the first pilot valve port a and the first main valve port 101 in sequence, while the second air chamber 104 is sequentially connected to the high pressure side through the intake air port 101.
  • the orifice 111 , the second pilot valve port b, the third pilot valve port c and the third main valve port 103 are connected to the low pressure side.
  • the air pressure of the first air chamber 102 is greater than that of the second air chamber 104, so the reversing piston 120 will be driven to move leftward under the action of the pressure difference.
  • the second compartment 122 will be opposite to each main valve port, so the first main valve port 101 will communicate with the second main valve port, and the fourth main valve port will be connected with the third main valve port.
  • the valve port 103 communicates.
  • the high-temperature and high-pressure refrigerant gas will first enter the heat exchanger of the indoor unit from the first main valve port 101 and the second main valve port, and then flow through the heat exchanger of the outdoor unit to absorb heat, and finally form a low-temperature and low-pressure gas through the fourth.
  • the main valve port and the third main valve port 103 return to the compressor, and the air conditioning unit will be in the heating mode.
  • the first pilot valve port a communicates with the second pilot valve port b
  • the fourth pilot valve port d communicates with the third pilot valve port c
  • the first pilot valve port a communicates with the third pilot valve port c.
  • the first main valve port 101 is kept in communication with the first connecting pipe 201
  • the third pilot valve port c is kept in communication with the third main valve port 103 .
  • the first air chamber 102 is connected to the low pressure side through the intake port 111, the fourth pilot valve port d, the third pilot valve port c and the third main valve port 103 in sequence, while the second air chamber 104 is sequentially connected through the intake air
  • the orifice 111 , the second pilot valve port b, the first pilot valve port a and the first main valve port 101 are connected to the high pressure side.
  • the air pressure of the second air chamber 104 is greater than the air pressure of the first air chamber 102, so the reversing piston 120 will be driven to move to the right under the action of the pressure difference.
  • the first compartment 121 is opposite to each main valve port, so the first main valve port 101 communicates with the fourth main valve port, and the second main valve port and the third main valve port 103 Connected.
  • the high-temperature and high-pressure refrigerant gas will enter the heat exchanger of the outdoor unit through the first main valve port 101 and the fourth main valve port, and then flow through the heat exchanger of the indoor unit to absorb heat after releasing heat, and finally form low-temperature and low-pressure gas through the second heat exchanger.
  • the main valve port and the third main valve port 103 return to the compressor.
  • the four-way main valve 100 realizes reversal, and the air conditioning unit will switch to the cooling mode.
  • both the first air chamber 102 and the second air chamber 104 are kept in communication with the corresponding air inlet passages 111 through the ventilation grooves 112 on the inner wall of the cylinder 110 . Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve 200 can directly enter the first air chamber 102 or the second air chamber 104 through the corresponding air inlet port 111 and the ventilation groove 112, thereby pushing the reversing piston 120 to move . That is to say, the high-pressure gas in the pilot valve 200 does not need to pass through the flow passage in the middle of the reversing piston 120 for transfer.
  • the reversing piston 120 does not need to be additionally provided with a flow passage and a flow passage switching mechanism, the processing of the reversing piston 120 is simpler, the number of parts is reduced, the structure of the four-way main valve 100 is simplified, and the cost is significantly reduced.
  • the ventilation groove 112 extends to the end of the cylinder body 110 .
  • the ventilation groove 112 in this embodiment extends to the edge of the opening of the cylinder body 110 .
  • the ventilation groove 112 may extend to the end surface of the cylindrical body 110 . In this way, the ventilation groove 112 can always protrude from the surface of the reversing piston 120 without being blocked by the reversing piston 120 , so as to ensure that the ventilation groove 112 is kept in communication with the corresponding first air chamber 102 and the second air chamber 104 .
  • the four-way main valve 100 further includes an inner bushing 130 disposed on the inner wall of the cylinder body 110 , and the inner bushing 130 corresponds to the ventilation groove 112
  • the air guide structure 131 is provided at the position of .
  • the inner bushing 130 can be formed of materials such as ceramics, stainless steel, etc., which can protect the inner wall of the cylinder body 110 and improve the smoothness of the reversing piston 120 during the sliding process.
  • the air guide structure 131 can prevent the inner bushing 130 from covering the ventilation groove 112, so that the ventilation groove 112 can be kept in communication with the air chamber.
  • the air guide structure 131 may be in various forms, as long as the inner bushing 130 does not block the ventilation groove 112 .
  • the air guide structure 131 is a through groove overlapping with the ventilation groove 112 .
  • the through grooves can be formed by drilling, milling or cutting.
  • the air guide structure 131 is a plurality of through holes, and the plurality of through holes are arranged at intervals in the extending direction of the ventilation groove 112 .
  • through holes can be formed by drilling, milling or cutting.
  • the surface of the end cover 113 facing the cylinder body 110 is provided with an abutment disc 1131 , and the outer diameter of the abutment disc is smaller than the inner diameter of the cylinder body 110 to match the inner wall of the cylinder body 110 .
  • An annular groove 114 is formed into which the vent groove 112 extends.
  • the reversing piston 120 can slide to the contact plate 1131 on the end cover 113 in the cylindrical body 110 to realize reversing. Due to the existence of the abutment plate 1131 , the reversing piston 120 cannot be in complete contact with the end surface of the cylindrical body 110 . That is, the reversing piston 120 cannot reach the area where the annular groove 114 is located. Also, the vent groove 112 extends to the annular groove 114 . Therefore, the high-pressure gas in the pilot valve 200 can first enter the annular groove 114 through the intake hole 111 and the ventilation groove 112, and then the reversing piston 120 can be pushed to slide, thereby realizing reversing.
  • the above-mentioned four-way main valve 100 and four-way reversing valve assembly 10 need to push the reversing piston 120 to the other side during reversing. Because the first air chamber 102 and the second air chamber 104 are both communicated with the corresponding air inlet channels 111 through the ventilation grooves 112 on the inner wall of the cylinder body 110 . Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve 200 can directly enter the first air chamber 102 or the second air chamber 104 through the corresponding air inlet port 111 and the ventilation groove 112, thereby pushing the reversing piston 120 to move .
  • the high-pressure gas in the pilot valve 200 does not need to pass through the flow passage in the middle of the reversing piston 120 for transfer.
  • the reversing piston 120 does not need to additionally provide a flow channel and a flow channel switching mechanism. Therefore, the structures of the above-mentioned four-way main valve 100 and the four-way reversing valve assembly 10 are simplified and the cost is significantly reduced.

Abstract

Provided are a four-way main valve (100), a four-way reversing valve assembly (10), and an air conditioning unit; the four-way main valve (100) comprises a cylinder body (110) and a reversing piston (120); a first air chamber (102) and a second air chamber (104) in the cylinder body (110) are in communication with an air inlet duct (111) by means of a ventilation groove (112) at the same end of the cylinder body (110); when reversing, the reversing piston (120) must be pushed to the other side. Since the first air chamber (102) and the second air chamber (104) are both in communication with the corresponding air inlet duct (111) by means of the ventilation groove (112) on the inner wall of the cylinder body (110); therefore, when performing a reversal operation, the high-pressure air in a pilot valve (200) can pass through the corresponding air inlet duct (111) and ventilation groove (112) and directly enter the first air chamber (102) or the second air chamber (104), thereby pushing the reversing piston (120) to move. The high-pressure gas in the pilot valve (200) does not need to be transferred by means of the flow channel in the middle of the reversing piston (120), and the reversing piston (120) does not need to be additionally provided with a flow channel and a flow-channel switching mechanism.

Description

四通主阀、四通换向阀组件及空调机组Four-way main valve, four-way reversing valve assembly and air conditioning unit 技术领域technical field
本申请涉及空调技术领域,特别涉及一种四通主阀、四通换向阀组件及空调机组。The present application relates to the technical field of air conditioners, and in particular, to a four-way main valve, a four-way reversing valve assembly and an air conditioner unit.
背景技术Background technique
四通换向阀组件由主阀和控制主阀换向的先导阀构成,而主阀则主要由筒体和换向活塞构成。筒体两端密封有端盖,筒体的侧壁设有多个主阀口。冷凝器、蒸发器及压缩机的进气口、出气口分别连通不同的主阀口。换向活塞通过沿筒体滑动,能够使多个不同主阀口的连通状态实现切换,进而可以实现制冷剂流向的改变,实现制冷、制热的切换。The four-way reversing valve assembly is composed of a main valve and a pilot valve that controls the reversing of the main valve, and the main valve is mainly composed of a cylinder and a reversing piston. Both ends of the cylinder body are sealed with end caps, and the side wall of the cylinder body is provided with a plurality of main valve ports. The air inlets and air outlets of the condenser, the evaporator and the compressor are respectively connected to different main valve ports. By sliding along the cylinder, the reversing piston can switch the communication state of a plurality of different main valve ports, thereby changing the flow direction of the refrigerant and switching between cooling and heating.
现有的四通主阀中的换向活塞沿筒体滑动,其端面常常会与筒体两端的端盖内侧贴紧。如此,在主阀需切换各主阀口的连通状态时,则需先将高压进气管内的高压气通过活塞上设置的流道引入活塞中心,再通过活塞中心设置的流道及对应流道转换机构将高压气流引导至对应的腔室,才能将活塞推动。接着,当活塞移动过先导阀与主阀连接的孔道后,高压气便可通过先导阀引入对应的腔室内,从而继续推动活塞移动,直至实现换向。In the existing four-way main valve, the reversing piston slides along the cylinder body, and its end faces are often in close contact with the inner sides of the end caps at both ends of the cylinder body. In this way, when the main valve needs to switch the communication state of each main valve port, the high-pressure gas in the high-pressure intake pipe needs to be introduced into the center of the piston through the flow channel set on the piston, and then passed through the flow channel set in the center of the piston and the corresponding flow channel. The conversion mechanism directs the high-pressure air flow to the corresponding chamber in order to push the piston. Then, when the piston moves through the hole connecting the pilot valve and the main valve, the high pressure gas can be introduced into the corresponding chamber through the pilot valve, so as to continue to push the piston to move until the direction change is realized.
可见,为实现顺利换向,现有的四通主阀中的换向活塞内部必须开设较多的流道并设置相应的流道切换机构。如此一来,将导致现有的四通主阀的结构复杂、成本较高。It can be seen that, in order to achieve smooth reversing, more flow passages must be opened inside the reversing piston in the existing four-way main valve and a corresponding flow passage switching mechanism must be provided. As a result, the structure of the existing four-way main valve is complicated and the cost is high.
申请内容Application content
基于此,有必要针对上述问题,提供一种结构简单、成本较低的四通主阀、四通换向阀组件及空调机组。Based on this, it is necessary to provide a four-way main valve, a four-way reversing valve assembly and an air-conditioning unit with a simple structure and low cost to solve the above problems.
一种四通主阀,包括:A four-way main valve, comprising:
筒体,设有多个主阀口,所述筒体两端的侧壁均开设有进气孔道,且所述筒体两端的内壁均开设有通气槽,所述通气槽与位于所述筒体同一端的所述进气孔道连通并沿所述筒体的轴向延伸;及The cylinder body is provided with a plurality of main valve ports, the side walls at both ends of the cylinder body are provided with air inlet channels, and the inner walls at both ends of the cylinder body are provided with ventilation grooves. The air inlet passages at the same end communicate with each other and extend along the axial direction of the cylinder; and
换向活塞,可滑动地设于所述筒体内,且所述换向活塞的两侧与所述筒体配合分别形成第一气室及第二气室;a reversing piston, which is slidably arranged in the cylinder, and two sides of the reversing piston cooperate with the cylinder to form a first air chamber and a second air chamber respectively;
其中,所述第一气室及所述第二气室通过位于所述筒体同一端的所述通气槽与所述进气孔道连通。Wherein, the first air chamber and the second air chamber are communicated with the air inlet channel through the ventilation groove located at the same end of the cylinder.
在其中一个实施例中,所述通气槽延伸至所述筒体的末端。In one embodiment, the vent groove extends to the end of the barrel.
在其中一个实施例中,所述四通主阀还包括设于所述筒体内壁的内衬套,所述内衬套与所述通气槽对应的位置设置有导气结构。In one embodiment, the four-way main valve further includes an inner bushing disposed on the inner wall of the cylinder, and an air guide structure is provided at a position corresponding to the ventilation groove.
在其中一个实施例中,所述导气结构为与所述通气槽相重叠的通槽。In one of the embodiments, the air guide structure is a through groove overlapping with the ventilation groove.
在其中一个实施例中,所述导气结构为多个通孔,且所述多个通孔在所述通气槽的延伸方向上间隔设置。In one embodiment, the air guide structure is a plurality of through holes, and the plurality of through holes are arranged at intervals in the extending direction of the ventilation groove.
在其中一个实施例中,所述筒体为两端开口的中空筒状结构,所述筒体的两端设置有端盖。In one embodiment, the cylindrical body is a hollow cylindrical structure with two ends open, and the two ends of the cylindrical body are provided with end caps.
在其中一个实施例中,所述端盖朝向所述筒体一侧的表面设有抵接盘,所述抵接盘的外径小于所述筒体的内径,以与所述筒体的内壁配合形成环形槽,所述通气槽延伸至所述环形槽内。In one embodiment, a surface of the end cover facing the cylinder body is provided with an abutment disc, and the outer diameter of the abutment disc is smaller than the inner diameter of the cylinder body, so as to cooperate with the inner wall of the cylinder body to form an annular groove into which the ventilation groove extends.
在其中一个实施例中,所述多个主阀口绕所述筒体的周向等间隔设置。In one of the embodiments, the plurality of main valve ports are arranged at equal intervals around the circumference of the cylinder.
一种四通换向阀组件,包括先导阀及如上述优选实施例中任一项所述的四通主阀,所述先导阀用于控制所述四通主阀换向。A four-way reversing valve assembly includes a pilot valve and the four-way main valve according to any one of the above preferred embodiments, wherein the pilot valve is used to control the four-way main valve to change direction.
上述四通主阀及四通换向阀组件,在进行换向时,需要将换向活塞朝另一侧推动。由于第一气室及第二气室均通过筒体内壁的通气槽与对应的进气孔道连通。因此,执行换向操作时,先导阀内的高压气可经对应的进气孔道及通气槽,直接进入第一气室或第二气室内,从而推动换向活塞移动。也就是说,先导阀内的高压气无需通过换向活塞中部的流道进行中转。如此一来,换向活塞上便无需额外设置流道及流道切换机构。因此,上述四通主阀及四通换向阀组件的结构的以简化且成本显著降低。In the above four-way main valve and four-way reversing valve assembly, when reversing, the reversing piston needs to be pushed to the other side. Because the first air chamber and the second air chamber are both communicated with the corresponding air inlet holes through the ventilation grooves on the inner wall of the cylinder. Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve can directly enter the first air chamber or the second air chamber through the corresponding air inlet port and the ventilation groove, thereby pushing the reversing piston to move. That is to say, the high-pressure gas in the pilot valve does not need to be transferred through the flow passage in the middle of the reversing piston. In this way, there is no need to additionally provide a flow channel and a flow channel switching mechanism on the reversing piston. Therefore, the structure of the four-way main valve and the four-way reversing valve assembly is simplified and the cost is significantly reduced.
一种空调机组,包括如上述优选实施例中所述的四通换向阀组件,换热器及压缩机分别与对应的所述主阀口连通。An air conditioning unit includes the four-way reversing valve assembly as described in the above preferred embodiment, wherein the heat exchanger and the compressor are respectively communicated with the corresponding main valve ports.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本申请较佳实施例中四通换向阀组件的结构示意图;1 is a schematic structural diagram of a four-way reversing valve assembly in a preferred embodiment of the application;
图2为图1所示四通换向阀组件中四通主阀的结构示意图;FIG. 2 is a schematic structural diagram of a four-way main valve in the four-way reversing valve assembly shown in FIG. 1;
图3为图2所示四通主阀中局部A的放大示意图;Fig. 3 is an enlarged schematic view of part A in the four-way main valve shown in Fig. 2;
图4为图2所示四通主阀中筒体的结构示意图;Fig. 4 is the structural schematic diagram of the cylinder in the four-way main valve shown in Fig. 2;
图5为图4所示筒体中局部B的放大示意图;Fig. 5 is the enlarged schematic diagram of part B in the cylinder shown in Fig. 4;
图6为图2所示四通主阀中内衬套的结构示意图;FIG. 6 is a schematic structural diagram of the inner bushing in the four-way main valve shown in FIG. 2;
图7为另一实施例中内衬套的结构示意图。FIG. 7 is a schematic structural diagram of an inner bushing in another embodiment.
具体实施方式detailed description
请参阅图1,本申请提供了一种四通换向阀组件10及四通主阀100。其中,四通换向阀组件10包括先导阀200及四通主阀100,先导阀200用于控制四通主阀100换向。Referring to FIG. 1 , the present application provides a four-way reversing valve assembly 10 and a four-way main valve 100 . The four-way reversing valve assembly 10 includes a pilot valve 200 and a four-way main valve 100 , and the pilot valve 200 is used to control the four-way main valve 100 to change direction.
先导阀200为电磁四通换向阀,一般包括电磁阀(图未示)及四通阀(图未示)。通过控制电磁阀的通断电,可控制先导阀200各个阀口的连通状态,进而控制四通主阀100的换向过程。具体的,先导阀200具有第一导向阀口a、第二导向阀口b、第三导向阀口c及第四导向阀口d。电磁阀断电状态下,使得第一导向阀口a与第四导向阀口d连通,第二导向阀口b与第三导向阀口c连通。电磁阀通电状态下,可使第一导向阀口a与第二导向阀口b连通,而第三导向阀口c与第四导向阀口d连通。The pilot valve 200 is an electromagnetic four-way reversing valve, which generally includes a solenoid valve (not shown) and a four-way valve (not shown). By controlling the on-off of the solenoid valve, the communication state of each valve port of the pilot valve 200 can be controlled, thereby controlling the reversing process of the four-way main valve 100 . Specifically, the pilot valve 200 has a first pilot valve port a, a second pilot valve port b, a third pilot valve port c, and a fourth pilot valve port d. When the solenoid valve is powered off, the first pilot valve port a is communicated with the fourth pilot valve port d, and the second pilot valve port b is communicated with the third pilot valve port c. When the solenoid valve is energized, the first pilot valve port a can be communicated with the second pilot valve port b, and the third pilot valve port c can be communicated with the fourth pilot valve port d.
需要指出的是,在其他实施例中,也可将上述控制过程进行逆转。即,电磁阀断电状态下,使第一导向阀口a与第二导向阀口b连通,而第三导向阀口c与第四导向阀口d连通。电磁阀通电状态下,使第一导向阀口a与第四导向阀口d连通,第二导向阀口b与第三导向阀口c连通。It should be noted that, in other embodiments, the above control process may also be reversed. That is, when the solenoid valve is de-energized, the first pilot valve port a is communicated with the second pilot valve port b, and the third pilot valve port c is communicated with the fourth pilot valve port d. When the solenoid valve is energized, the first pilot valve port a is communicated with the fourth pilot valve port d, and the second pilot valve port b is communicated with the third pilot valve port c.
请一并参阅图2,本申请较佳实施例中的四通主阀100包括筒体110及换向活塞120。Please also refer to FIG. 2 , the four-way main valve 100 in the preferred embodiment of the present application includes a cylinder body 110 and a reversing piston 120 .
筒体110一般为金属筒状结构,呈圆柱形。筒体110设有多个主阀口,主阀口用于与空调机组内的换热器及压缩机连通。为了便于与空调机组的各部件实现连接,多个主阀口绕筒体110的周向等间隔设置。具体的,筒体110上的主阀口为第一主阀口101、第二主阀口(图未示)、第三主阀口103及第四主阀口(图未示),且上述四个主阀口呈十字状设置在筒体110上。由于第二主阀口及第四主阀口朝垂直图纸纸面的方向上,故图中因被遮挡而并未示出。The cylindrical body 110 is generally a metal cylindrical structure and is cylindrical. The cylinder body 110 is provided with a plurality of main valve ports, and the main valve ports are used to communicate with the heat exchanger and the compressor in the air conditioning unit. In order to facilitate connection with each component of the air-conditioning unit, a plurality of main valve ports are arranged at equal intervals around the circumference of the cylinder body 110 . Specifically, the main valve ports on the cylinder body 110 are the first main valve port 101 , the second main valve port (not shown), the third main valve port 103 and the fourth main valve port (not shown), and the above The four main valve ports are arranged on the cylinder body 110 in a cross shape. Since the second main valve port and the fourth main valve port are in the direction perpendicular to the drawing paper, they are not shown in the figure because they are blocked.
此外,本申请提供一种空调机组(图未示),该空调机组包括四通换向阀组件10、室外机(图未示)、室内机(图未示)及压缩机(图未示)。其中,室外机的换热器、室内机的换热器及压缩机分别与对应的主阀口连通。In addition, the present application provides an air-conditioning unit (not shown), the air-conditioning unit includes a four-way reversing valve assembly 10, an outdoor unit (not shown), an indoor unit (not shown) and a compressor (not shown) . The heat exchanger of the outdoor unit, the heat exchanger of the indoor unit and the compressor are respectively communicated with the corresponding main valve ports.
更具体的,第一主阀口101与压缩机的出气口(高压侧)连通,高温高压的制冷剂气体从第一主阀口101流入;第二主阀口与室内机的换热器连通;第三主阀口103与压缩机的吸气口(低压侧)连通,低温低压的制冷剂气体将从第三主阀口103流入;第四主阀口室外机的换热器连通。More specifically, the first main valve port 101 is in communication with the air outlet (high pressure side) of the compressor, and the high-temperature and high-pressure refrigerant gas flows in from the first main valve port 101; the second main valve port is in communication with the heat exchanger of the indoor unit. The third main valve port 103 communicates with the suction port (low pressure side) of the compressor, and the low temperature and low pressure refrigerant gas will flow in from the third main valve port 103; the fourth main valve port communicates with the heat exchanger of the outdoor unit.
需要指出的是,在其他实施例中,多个主阀口与压缩器及换热器之间的连接关系可互换。It should be pointed out that, in other embodiments, the connection relationship between the plurality of main valve ports, the compressor and the heat exchanger can be interchanged.
筒体110两端的侧壁均开设有进气孔道111。进气孔道111贯穿筒体110的侧壁,以与筒体110的内部连通。进气孔道111用于将筒体110与先导阀200的阀口连通。具体的,图中位于筒体110左端的进气孔道111通过第二连接管202与第二导向阀口b连通,位于筒体110右端的进气孔道111则通过第四连接管204与第四导向阀口d连通。此外,先导阀200的第一 导向阀口a通过第一连接管201与第一主阀口101连通;第三导向阀口c通过第三连接管203与第三主阀口103连通。即,第一导向阀口a连接高压侧,而第三导向阀口c连接低压侧。The side walls at both ends of the cylinder body 110 are provided with air inlet channels 111 . The air inlet channel 111 penetrates the side wall of the cylindrical body 110 to communicate with the interior of the cylindrical body 110 . The intake port 111 is used to communicate the cylinder 110 with the valve port of the pilot valve 200 . Specifically, in the figure, the intake port 111 located at the left end of the cylinder 110 is connected to the second pilot valve port b through the second connecting pipe 202, and the intake port 111 located at the right end of the cylinder 110 is connected to the fourth connecting pipe 204 through the fourth connecting pipe 204. The pilot valve port d is communicated. In addition, the first pilot valve port a of the pilot valve 200 communicates with the first main valve port 101 through the first connecting pipe 201; the third pilot valve port c communicates with the third main valve port 103 through the third connecting pipe 203. That is, the first pilot valve port a is connected to the high pressure side, and the third pilot valve port c is connected to the low pressure side.
需要指出的是,在其他实施例中,先导阀200中各个阀口与筒体110上的进气孔道111及多个主阀口的连接关系可调换。It should be pointed out that, in other embodiments, the connection relationship between each valve port in the pilot valve 200 and the intake port 111 on the cylinder body 110 and the plurality of main valve ports can be changed.
进一步的,请一并参阅图4及图5,筒体110两端的内壁均开设有通气槽112,通气槽112与位于筒体110同一端的进气孔道111连通并沿筒体110的轴向延伸。通气槽112可通过钻铣等机械加工方式成形。Further, please refer to FIG. 4 and FIG. 5 together, the inner walls of both ends of the cylinder body 110 are provided with ventilation grooves 112 , and the ventilation grooves 112 are in communication with the air inlet channels 111 located at the same end of the cylinder body 110 and extend along the axial direction of the cylinder body 110 . . The ventilation groove 112 can be formed by machining methods such as drilling and milling.
具体在本实施例中,筒体110为两端开口的中空筒状结构,筒体110的两端设置有端盖113。端盖113一般通过螺钉紧固于筒体110的端面,并通过设置密封垫片实现两者之间的密封。端盖113可从筒体110的两端拆下,故方便在筒体110两端的内壁进行通气槽112的加工。Specifically, in this embodiment, the cylindrical body 110 is a hollow cylindrical structure with two ends open, and the two ends of the cylindrical body 110 are provided with end caps 113 . The end cover 113 is generally fastened to the end face of the cylinder body 110 by screws, and a sealing gasket is provided to achieve sealing between the two. The end caps 113 can be detached from both ends of the cylindrical body 110 , so it is convenient to process the ventilation grooves 112 on the inner walls of the two ends of the cylindrical body 110 .
需要指出的是,在其他实施例中,筒体110也可为一体成型的两端不开口或仅一端开口的封闭或半封闭筒状结构。It should be pointed out that, in other embodiments, the cylindrical body 110 may also be a closed or semi-closed cylindrical structure with no openings at both ends or only one opening at one end.
请再次参阅图1及图2,换向活塞120可滑动地设于筒体110内,且换向活塞120的两侧与筒体110配合分别形成第一气室102及第二气室104。第一气室102及第二气室104用于对筒体110内形成的两个气室进行区分,图示右侧的气室称之为第一气室102,左侧的气室称之为第二气室104。当第一气室102的压力高于第二气室104时,则会因压差而推动换向活塞120向左滑动;反之,则会推动换向活塞120向右滑动。Please refer to FIGS. 1 and 2 again, the reversing piston 120 is slidably disposed in the cylinder 110 , and two sides of the reversing piston 120 cooperate with the cylinder 110 to form the first air chamber 102 and the second air chamber 104 respectively. The first air chamber 102 and the second air chamber 104 are used to distinguish the two air chambers formed in the cylinder 110. The air chamber on the right side of the figure is called the first air chamber 102, and the air chamber on the left side is called the first air chamber 102. is the second air chamber 104 . When the pressure of the first air chamber 102 is higher than that of the second air chamber 104, the reversing piston 120 will be pushed to slide to the left due to the pressure difference; otherwise, the reversing piston 120 will be pushed to slide to the right.
其中,第一气室102及第二气室104通过位于筒体110同一端的通气槽112与进气孔道111连通。譬如,位于筒体110右侧的通气槽112一端延伸至第一气室102内,从而将第一气室102与右侧的进气孔道111连通。而且,无论换向活塞120滑动至何处,该通气槽112均能与第一气室102保持连通。同理,位于筒体110左侧的通气槽112也能始终与第二气室104保持连通。The first air chamber 102 and the second air chamber 104 communicate with the air inlet channel 111 through the ventilation groove 112 located at the same end of the cylinder 110 . For example, one end of the ventilation groove 112 located on the right side of the cylinder body 110 extends into the first air chamber 102 so as to connect the first air chamber 102 with the air inlet channel 111 on the right side. Moreover, no matter where the reversing piston 120 slides, the ventilation groove 112 can maintain communication with the first air chamber 102 . Similarly, the ventilation groove 112 located on the left side of the cylinder body 110 can also be kept in communication with the second air chamber 104 all the time.
换向活塞120通过沿筒体110滑动,可切换各个主阀口之间的连通状态,从而实现四通主阀100换向。具体的,换向活塞120沿其轴向设有第一隔腔121及第二隔腔122,且第一隔腔121及第二隔腔122均沿换向活塞120的径向被分为两个部分。The reversing piston 120 can switch the communication state between the main valve ports by sliding along the cylinder 110 , thereby realizing the reversing of the four-way main valve 100 . Specifically, the reversing piston 120 is provided with a first compartment 121 and a second compartment 122 along its axial direction, and both the first compartment 121 and the second compartment 122 are divided into two parts along the radial direction of the reversing piston 120 part.
当换向活塞120滑动至使第一隔腔121与各个主阀口相对的位置时,第一主阀口101与第四主阀口通过第一隔腔121的一部分连通,而第二主阀口与第三主阀口103则通过第一隔腔121的另一部分相连通;当换向活塞120滑动至使第二隔腔122与各个主阀口相对位置时,第一主阀口101与第二主阀口通过第二隔腔122的一部分相连通,而第四主阀口与第三主阀口103则通过第二隔腔122的另一部分连通。When the reversing piston 120 slides to a position where the first compartment 121 is opposite to each main valve port, the first main valve port 101 and the fourth main valve port communicate through a part of the first compartment 121, and the second main valve The port and the third main valve port 103 are communicated through another part of the first compartment 121; when the reversing piston 120 slides to the relative position of the second compartment 122 and each main valve port, the first main valve port 101 and The second main valve port is communicated through a part of the second compartment 122 , and the fourth main valve port and the third main valve port 103 are communicated through another part of the second compartment 122 .
由此可见,通过改变换向活塞120的位置,即可以实现制冷剂流向的改变,从而使得空调机组在制冷、制热模式之间实现切换。It can be seen that, by changing the position of the reversing piston 120, the refrigerant flow direction can be changed, so that the air conditioning unit can be switched between the cooling and heating modes.
具体的,当第一主阀口101与第四主阀口连通,而第二主阀口与第三主阀口103连通时,空调机组为制冷模式。此时,高温高压的制冷剂气体由第一主阀口101、第四主阀口进入室外机的换热器,经过放热后流经室内机的换热器吸热,最终形成低温低压气经第二主阀口及第三主阀口103回到压缩机内,依次循环。Specifically, when the first main valve port 101 is in communication with the fourth main valve port, and the second main valve port is in communication with the third main valve port 103, the air conditioner unit is in the cooling mode. At this time, the high-temperature and high-pressure refrigerant gas enters the heat exchanger of the outdoor unit through the first main valve port 101 and the fourth main valve port, and flows through the heat exchanger of the indoor unit to absorb heat after releasing heat, and finally forms a low-temperature and low-pressure gas Return to the compressor through the second main valve port and the third main valve port 103, and circulate in sequence.
而当第一主阀口101与第二主阀口连通,而第四主阀口与第三主阀口103连通时,为制热模式。此时,高温高压的制冷剂气体由第一主阀口101、第二主阀口先进入室内机的换热器,经过放热后流经室外机的换热器吸热,最终形成低温低压气经第四主阀口及第三主阀口103回到压缩机内,依次循环。And when the first main valve port 101 is in communication with the second main valve port, and the fourth main valve port is in communication with the third main valve port 103, it is in the heating mode. At this time, the high-temperature and high-pressure refrigerant gas first enters the heat exchanger of the indoor unit through the first main valve port 101 and the second main valve port, and then flows through the heat exchanger of the outdoor unit to absorb heat after releasing heat, and finally forms a low-temperature and low-pressure gas It returns to the compressor through the fourth main valve port and the third main valve port 103, and circulates in sequence.
下面结合附图1,对四通换向阀组件10的整体工作过程进行简要描述:The overall working process of the four-way reversing valve assembly 10 is briefly described below with reference to FIG. 1 :
在先导阀200的电磁阀未通电的状态下,第一导向阀口a与第四导向阀口d连通,第二导向阀口b与第三导向阀口c连通。而且,第一导向阀口a与第一主阀口101通过第一连接管201保持连通,第三导向阀口c与第三主阀口103过第三连接管203保持连通。因此,第一气室102则依次通过进气孔道111、第四导向阀口d、第一导向阀口a及第一主阀口101连接高压侧,而第二气室104则依次通过进气孔道111、第二导向阀口b、第三导向阀口c及第三主阀口103连接低压侧。When the solenoid valve of the pilot valve 200 is not energized, the first pilot valve port a communicates with the fourth pilot valve port d, and the second pilot valve port b communicates with the third pilot valve port c. Moreover, the first pilot valve port a and the first main valve port 101 are kept in communication through the first connecting pipe 201 , and the third pilot valve port c and the third main valve port 103 are maintained in communication through the third connecting pipe 203 . Therefore, the first air chamber 102 is connected to the high-pressure side through the intake port 111, the fourth pilot valve port d, the first pilot valve port a and the first main valve port 101 in sequence, while the second air chamber 104 is sequentially connected to the high pressure side through the intake air port 101. The orifice 111 , the second pilot valve port b, the third pilot valve port c and the third main valve port 103 are connected to the low pressure side.
此时,第一气室102的气压大于第二气室104的其他,故在压差作用下将会驱动换向活塞120向左移。换向活塞120左移到位后,会使第二隔腔122与各个主阀口相对,故第一主阀口101将与第二主阀口连通,而第四主阀口将与第三主阀口103连通。高温高压的制冷剂气体将由第一主阀口101、第二主阀口先进入室内机的换热器,经过放热后流经室外机的换热器吸热,最终形成低温低压气经第四主阀口及第三主阀口103回到压缩机内,空调机组将处于制热模式。At this time, the air pressure of the first air chamber 102 is greater than that of the second air chamber 104, so the reversing piston 120 will be driven to move leftward under the action of the pressure difference. After the reversing piston 120 moves to the left, the second compartment 122 will be opposite to each main valve port, so the first main valve port 101 will communicate with the second main valve port, and the fourth main valve port will be connected with the third main valve port. The valve port 103 communicates. The high-temperature and high-pressure refrigerant gas will first enter the heat exchanger of the indoor unit from the first main valve port 101 and the second main valve port, and then flow through the heat exchanger of the outdoor unit to absorb heat, and finally form a low-temperature and low-pressure gas through the fourth. The main valve port and the third main valve port 103 return to the compressor, and the air conditioning unit will be in the heating mode.
在先导阀200的电磁阀通电的状态下,第一导向阀口a与第二导向阀口b连通,第四导向阀口d与第三导向阀口c连通;而第一导向阀口a与第一主阀口101通过第一连接管201保持连通,第三导向阀口c与第三主阀口103保持连通。因此,第一气室102则依次通过进气孔道111、第四导向阀口d、第三导向阀口c及第三主阀口103连接低压侧,而第二气室104则依次通过进气孔道111、第第二导向阀口b、第一导向阀口a及第一主阀口101连接高压侧。When the solenoid valve of the pilot valve 200 is energized, the first pilot valve port a communicates with the second pilot valve port b, the fourth pilot valve port d communicates with the third pilot valve port c, and the first pilot valve port a communicates with the third pilot valve port c. The first main valve port 101 is kept in communication with the first connecting pipe 201 , and the third pilot valve port c is kept in communication with the third main valve port 103 . Therefore, the first air chamber 102 is connected to the low pressure side through the intake port 111, the fourth pilot valve port d, the third pilot valve port c and the third main valve port 103 in sequence, while the second air chamber 104 is sequentially connected through the intake air The orifice 111 , the second pilot valve port b, the first pilot valve port a and the first main valve port 101 are connected to the high pressure side.
此时,第二气室104的气压大于第一气室102的气压,故在压差作用下将会驱动换向活塞120向右移。当换向活塞120移动到位后,会使第一隔腔121与各个主阀口相对,故第一主阀口101与第四主阀口连通,而第二主阀口与第三主阀口103连通。高温高压的制冷剂气体将由第一主阀口101、第四主阀口进入室外机的换热器,经过放热后流经室内机的换热器吸热,最终形成低温低压气经第二主阀口及第三主阀口103回到压缩机内。四通主阀100实现换向,空调机组将切换至制冷模式。At this time, the air pressure of the second air chamber 104 is greater than the air pressure of the first air chamber 102, so the reversing piston 120 will be driven to move to the right under the action of the pressure difference. When the reversing piston 120 moves in place, the first compartment 121 is opposite to each main valve port, so the first main valve port 101 communicates with the fourth main valve port, and the second main valve port and the third main valve port 103 Connected. The high-temperature and high-pressure refrigerant gas will enter the heat exchanger of the outdoor unit through the first main valve port 101 and the fourth main valve port, and then flow through the heat exchanger of the indoor unit to absorb heat after releasing heat, and finally form low-temperature and low-pressure gas through the second heat exchanger. The main valve port and the third main valve port 103 return to the compressor. The four-way main valve 100 realizes reversal, and the air conditioning unit will switch to the cooling mode.
在进行换向时,由于第一气室102及第二气室104均通过筒体110内壁的通气槽112与对应的进气孔道111保持连通。因此,执行换向操作时,先导阀200内的高压气可经对应的进气孔道111及通气槽112,直接进入第一气室102或第二气室104内,从而推动换向活塞120移 动。也就是说,先导阀200内的高压气无需通过换向活塞120中部的流道进行中转。如此一来,换向活塞120上便无需额外设置流道及流道切换机构,换向活塞120的加工过程中更简单、零件减少,四通主阀100的结构得以简化,且成本显著降低。During reversing, both the first air chamber 102 and the second air chamber 104 are kept in communication with the corresponding air inlet passages 111 through the ventilation grooves 112 on the inner wall of the cylinder 110 . Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve 200 can directly enter the first air chamber 102 or the second air chamber 104 through the corresponding air inlet port 111 and the ventilation groove 112, thereby pushing the reversing piston 120 to move . That is to say, the high-pressure gas in the pilot valve 200 does not need to pass through the flow passage in the middle of the reversing piston 120 for transfer. In this way, the reversing piston 120 does not need to be additionally provided with a flow passage and a flow passage switching mechanism, the processing of the reversing piston 120 is simpler, the number of parts is reduced, the structure of the four-way main valve 100 is simplified, and the cost is significantly reduced.
在本实施例中,通气槽112延伸至筒体110的末端。In this embodiment, the ventilation groove 112 extends to the end of the cylinder body 110 .
具体的,本实施例中的通气槽112延伸至筒体110开口的边缘。而对于两端不开口的筒体110,通气槽112则可延伸至筒体110的端面。如此,能够使得通气槽112始终突出于换向活塞120的表面而不被换向活塞120堵塞,保证通气槽112与对应的第一气室102及第二气室104保持连通。Specifically, the ventilation groove 112 in this embodiment extends to the edge of the opening of the cylinder body 110 . For the cylindrical body 110 that is not open at both ends, the ventilation groove 112 may extend to the end surface of the cylindrical body 110 . In this way, the ventilation groove 112 can always protrude from the surface of the reversing piston 120 without being blocked by the reversing piston 120 , so as to ensure that the ventilation groove 112 is kept in communication with the corresponding first air chamber 102 and the second air chamber 104 .
请再次参阅图5,且一并参阅图6及图7,在本实施例中,四通主阀100还包括设于筒体110内壁的内衬套130,内衬套130与通气槽112对应的位置设置有导气结构131。Referring to FIG. 5 again, and referring to FIGS. 6 and 7 together, in this embodiment, the four-way main valve 100 further includes an inner bushing 130 disposed on the inner wall of the cylinder body 110 , and the inner bushing 130 corresponds to the ventilation groove 112 The air guide structure 131 is provided at the position of .
内衬套130可以由陶瓷、不锈钢等材料成型,可对筒体110的内壁起到保护作用,同时能够提升换向活塞120滑动过程中的顺畅度。而导气结构131能够防止内衬套130覆盖通气槽112,使得通气槽112能够与气室保持连通。The inner bushing 130 can be formed of materials such as ceramics, stainless steel, etc., which can protect the inner wall of the cylinder body 110 and improve the smoothness of the reversing piston 120 during the sliding process. The air guide structure 131 can prevent the inner bushing 130 from covering the ventilation groove 112, so that the ventilation groove 112 can be kept in communication with the air chamber.
导气结构131可以是多种形式,只要能够使得内衬套130不对通气槽112造成遮挡即可。譬如:如图6所示,在本实施例中,导气结构131为与通气槽112相重叠的通槽。同样的,通槽可采用钻铣或切割等方式加工成型。The air guide structure 131 may be in various forms, as long as the inner bushing 130 does not block the ventilation groove 112 . For example, as shown in FIG. 6 , in this embodiment, the air guide structure 131 is a through groove overlapping with the ventilation groove 112 . Similarly, the through grooves can be formed by drilling, milling or cutting.
如图7所示,在另一个实施例中,导气结构131为多个通孔,且多个通孔在通气槽112的延伸方向上间隔设置。同样的,通孔可通过钻铣或切割等方式加工成型。As shown in FIG. 7 , in another embodiment, the air guide structure 131 is a plurality of through holes, and the plurality of through holes are arranged at intervals in the extending direction of the ventilation groove 112 . Likewise, through holes can be formed by drilling, milling or cutting.
请一并参阅图3,在本实施例中,端盖113朝向筒体110一侧的表面设有抵接盘1131,抵接盘的外径小于筒体110的内径,以与筒体110的内壁配合形成环形槽114,通气槽112延伸至环形槽114内。Please also refer to FIG. 3 , in this embodiment, the surface of the end cover 113 facing the cylinder body 110 is provided with an abutment disc 1131 , and the outer diameter of the abutment disc is smaller than the inner diameter of the cylinder body 110 to match the inner wall of the cylinder body 110 . An annular groove 114 is formed into which the vent groove 112 extends.
具体的,换向活塞120在筒体110内可滑动至与端盖113上的抵接盘1131,从而实现换向。由于抵接盘1131的存在,故换向活塞120将无法与筒体110的端面完全贴紧。即,换向活塞120无法抵达环形槽114所在的区域。而且,通气槽112延伸至环形槽114。因此,先导阀200内的高压气可经进气孔道111、通气槽112先进入环形槽114,便可推动换向活塞120滑动,从而实现换向。Specifically, the reversing piston 120 can slide to the contact plate 1131 on the end cover 113 in the cylindrical body 110 to realize reversing. Due to the existence of the abutment plate 1131 , the reversing piston 120 cannot be in complete contact with the end surface of the cylindrical body 110 . That is, the reversing piston 120 cannot reach the area where the annular groove 114 is located. Also, the vent groove 112 extends to the annular groove 114 . Therefore, the high-pressure gas in the pilot valve 200 can first enter the annular groove 114 through the intake hole 111 and the ventilation groove 112, and then the reversing piston 120 can be pushed to slide, thereby realizing reversing.
上述四通主阀100及四通换向阀组件10,在进行换向时,需要将换向活塞120朝另一侧推动。由于第一气室102及第二气室104均通过筒体110内壁的通气槽112与对应的进气孔道111连通。因此,执行换向操作时,先导阀200内的高压气可经对应的进气孔道111及通气槽112,直接进入第一气室102或第二气室104内,从而推动换向活塞120移动。也就是说,先导阀200内的高压气无需通过换向活塞120中部的流道进行中转。如此一来,换向活塞120上便无需额外设置流道及流道切换机构。因此,上述四通主阀100及四通换向阀组件10的结构的以简化且成本显著降低。The above-mentioned four-way main valve 100 and four-way reversing valve assembly 10 need to push the reversing piston 120 to the other side during reversing. Because the first air chamber 102 and the second air chamber 104 are both communicated with the corresponding air inlet channels 111 through the ventilation grooves 112 on the inner wall of the cylinder body 110 . Therefore, when the reversing operation is performed, the high-pressure gas in the pilot valve 200 can directly enter the first air chamber 102 or the second air chamber 104 through the corresponding air inlet port 111 and the ventilation groove 112, thereby pushing the reversing piston 120 to move . That is to say, the high-pressure gas in the pilot valve 200 does not need to pass through the flow passage in the middle of the reversing piston 120 for transfer. In this way, the reversing piston 120 does not need to additionally provide a flow channel and a flow channel switching mechanism. Therefore, the structures of the above-mentioned four-way main valve 100 and the four-way reversing valve assembly 10 are simplified and the cost is significantly reduced.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are relatively specific and detailed, but should not be construed as a limitation on the scope of the patent application. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.

Claims (10)

  1. 一种四通主阀,其特征在于,包括:A four-way main valve, characterized in that it includes:
    筒体,设有多个主阀口,所述筒体两端的侧壁均开设有进气孔道,且所述筒体两端的内壁均开设有通气槽,所述通气槽与位于所述筒体同一端的所述进气孔道连通并沿所述筒体的轴向延伸;及The cylinder body is provided with a plurality of main valve ports, the side walls at both ends of the cylinder body are provided with air inlet channels, and the inner walls at both ends of the cylinder body are provided with ventilation grooves. The air inlet passages at the same end communicate with each other and extend along the axial direction of the cylinder; and
    换向活塞,可滑动地设于所述筒体内,且所述换向活塞的两侧与所述筒体配合分别形成第一气室及第二气室;a reversing piston, which is slidably arranged in the cylinder, and two sides of the reversing piston cooperate with the cylinder to form a first air chamber and a second air chamber respectively;
    其中,所述第一气室及所述第二气室通过位于所述筒体同一端的所述通气槽与所述进气孔道连通。Wherein, the first air chamber and the second air chamber are communicated with the air inlet channel through the ventilation groove located at the same end of the cylinder.
  2. 根据权利要求1所述的四通主阀,其特征在于,所述通气槽延伸至所述筒体的末端。The four-way main valve according to claim 1, wherein the ventilation groove extends to the end of the cylinder.
  3. 根据权利要求1所述的四通主阀,其特征在于,所述四通主阀还包括设于所述筒体内壁的内衬套,所述内衬套与所述通气槽对应的位置设置有导气结构。The four-way main valve according to claim 1, wherein the four-way main valve further comprises an inner bushing disposed on the inner wall of the cylinder, and the inner bushing is arranged at a position corresponding to the ventilation groove With air guide structure.
  4. 根据权利要求3所述的四通主阀,其特征在于,所述导气结构为与所述通气槽相重叠的通槽。The four-way main valve according to claim 3, wherein the air guide structure is a through groove that overlaps with the ventilation groove.
  5. 根据权利要求3所述的四通主阀,其特征在于,所述导气结构为多个通孔,且所述多个通孔在所述通气槽的延伸方向上间隔设置。The four-way main valve according to claim 3, wherein the air guide structure is a plurality of through holes, and the plurality of through holes are arranged at intervals in the extending direction of the ventilation groove.
  6. 根据权利要求1所述的四通主阀,其特征在于,所述筒体为两端开口的中空筒状结构,所述筒体的两端设置有端盖。The four-way main valve according to claim 1, wherein the cylinder body is a hollow cylinder structure with two ends open, and the two ends of the cylinder body are provided with end caps.
  7. 根据权利要求6所述的四通主阀,其特征在于,所述端盖朝向所述筒体一侧的表面设有抵接盘,所述抵接盘的外径小于所述筒体的内径,以与所述筒体的内壁配合形成环形槽,所述通气槽延伸至所述环形槽内。The four-way main valve according to claim 6, wherein a surface of the end cover facing the cylinder body is provided with an abutment disc, and the outer diameter of the abutment disc is smaller than the inner diameter of the cylinder body, so as to An annular groove is formed in cooperation with the inner wall of the cylinder, and the ventilation groove extends into the annular groove.
  8. 根据权利要求1所述的四通主阀,其特征在于,所述多个主阀口绕所述筒体的周向等间隔设置。The four-way main valve according to claim 1, wherein the plurality of main valve ports are arranged at equal intervals around the circumference of the cylinder.
  9. 一种四通换向阀组件,其特征在于,包括先导阀及如上述权利要求1至8任一项所述的四通主阀,所述先导阀用于控制所述四通主阀换向。A four-way reversing valve assembly, characterized in that it comprises a pilot valve and the four-way main valve according to any one of the preceding claims 1 to 8, wherein the pilot valve is used to control the reversing of the four-way main valve .
  10. 一种空调机组,其特征在于,包括如上述权利要求9所述的四通换向阀组件,换热器及压缩机分别与对应的所述主阀口连通。An air-conditioning unit, characterized in that it comprises the four-way reversing valve assembly as claimed in claim 9, wherein the heat exchanger and the compressor are respectively communicated with the corresponding main valve ports.
PCT/CN2021/106127 2020-08-26 2021-07-13 Four-way main valve, four-way reversing valve assembly, and air conditioning unit WO2022042101A1 (en)

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Citations (6)

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JP2004245427A (en) * 2003-02-10 2004-09-02 Fuji Koki Corp Flow path change-over valve
CN102162543A (en) * 2011-04-21 2011-08-24 浙江新三荣制冷有限公司 Four-way reversing valve for refrigerating system
CN102226482A (en) * 2011-04-21 2011-10-26 浙江新三荣制冷有限公司 Piston four-way reversing valve for refrigerating system
CN102242814A (en) * 2011-04-21 2011-11-16 浙江新三荣制冷有限公司 Piston type four-way reversing valve
CN202629168U (en) * 2012-04-23 2012-12-26 浙江新三荣制冷有限公司 Clamp-sleeve fixed type four-way valve for air conditioning system
CN103089727A (en) * 2011-10-31 2013-05-08 约克广州空调冷冻设备有限公司 Reversing valve

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004245427A (en) * 2003-02-10 2004-09-02 Fuji Koki Corp Flow path change-over valve
CN102162543A (en) * 2011-04-21 2011-08-24 浙江新三荣制冷有限公司 Four-way reversing valve for refrigerating system
CN102226482A (en) * 2011-04-21 2011-10-26 浙江新三荣制冷有限公司 Piston four-way reversing valve for refrigerating system
CN102242814A (en) * 2011-04-21 2011-11-16 浙江新三荣制冷有限公司 Piston type four-way reversing valve
CN103089727A (en) * 2011-10-31 2013-05-08 约克广州空调冷冻设备有限公司 Reversing valve
CN202629168U (en) * 2012-04-23 2012-12-26 浙江新三荣制冷有限公司 Clamp-sleeve fixed type four-way valve for air conditioning system

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