WO2022037082A1 - Vertical support structure removal and clearing method - Google Patents

Vertical support structure removal and clearing method Download PDF

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Publication number
WO2022037082A1
WO2022037082A1 PCT/CN2021/085565 CN2021085565W WO2022037082A1 WO 2022037082 A1 WO2022037082 A1 WO 2022037082A1 CN 2021085565 W CN2021085565 W CN 2021085565W WO 2022037082 A1 WO2022037082 A1 WO 2022037082A1
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WO
WIPO (PCT)
Prior art keywords
support structure
vertical support
removal device
dust removal
dismantling
Prior art date
Application number
PCT/CN2021/085565
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French (fr)
Chinese (zh)
Inventor
俞文俊
马晓辉
龙毅华
匙文成
金晓磊
许润哲
王一凡
尹晓洁
Original Assignee
上海建工四建集团有限公司
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Application filed by 上海建工四建集团有限公司 filed Critical 上海建工四建集团有限公司
Publication of WO2022037082A1 publication Critical patent/WO2022037082A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G25/00Shores or struts; Chocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/08Wrecking of buildings

Definitions

  • the invention relates to the technical field of building construction, in particular to a method for dismantling, clearing and transporting a vertical support structure.
  • a temporary vertical support structure is often set under the large-scale building structure to be constructed. After the construction of the large-scale building structure is completed, the vertical support structure is removed and transported.
  • the above-mentioned vertical support structure refers to the horizontal plane.
  • the vertical support structure can be a reinforced concrete support column or a steel lattice column.
  • the temporary vertical support structure demolition and transportation construction is more difficult; moreover, the above-mentioned Most of the demolition of the vertical support structure is an open operation, dust, noise, etc. have a great impact on the surrounding environment, and there is a potential safety hazard that debris splashes and hurts people.
  • the purpose of the present invention is to provide a method for dismantling, clearing and transporting a vertical support structure, which realizes the functions of temporary fixed support, dismantling, and clearing and transporting of the vertical support structure, with a high degree of automation, flexible and convenient operation, and improved construction efficiency. Moreover, it can adapt to the construction environment with high site requirements, reducing construction safety risks and pollution to the surrounding environment.
  • the technical solution adopted by the present invention to solve the technical problem is, a method for dismantling, clearing and transporting a vertical support structure, and the steps are as follows:
  • the removal removal device includes a traveling mechanism, a hydraulic lift assembly, a dust removal device, a self-balancing system, and an information processing platform respectively connected to the traveling mechanism, the self-balancing system, and the dust removal device.
  • the dust removal device includes a cylindrical body, a clamping mechanism arranged in the inner cavity of the cylindrical body, and a cutting
  • the hydraulic lift unit includes a first hydraulic lift and a second hydraulic lift that are vertically spaced along the axis of the traveling mechanism and are hinged to the dust removal device and the traveling mechanism, respectively.
  • the self-balancing system includes a pressure sensor arranged on the support platform. and angle sensor, and pressure regulating device connected with hydraulic lift unit;
  • the pressure sensor and the angle sensor of the self-balancing system acquire the pressure and inclination data of the support platform in real time and send them to the information processing platform.
  • the information processing platform analyzes and judges the relevant information, and controls the two hydraulic pressures respectively.
  • the lift is telescopic to adjust the relative height of the two, so that the inclination of the dust removal device is compatible with the inclination of the vertical support structure to be removed, the clamping mechanism of the dust removal device clamps the vertical support structure to be removed, and the cylindrical main body package Cover it on the outside, start the cutting machine to carry out the cutting and dismantling of the vertical support structure;
  • the dismantling and clearing device is moved to the position where the vertical support structure to be dismantled is located, and the pressure sensor and the angle sensor of the self-balancing system will obtain the real-time acquisition of the support platform.
  • the pressure and inclination data are sent to the information processing platform, and the information processing platform analyzes and judges the relevant information, and adjusts the relative height of the two hydraulic lifts by controlling the expansion and contraction of the two hydraulic lifts respectively, so that the inclination angle of the dust removal device and the inclination angle of the vertical support structure are
  • the method adapts to the actual position of the vertical support structure to be dismantled by flexibly adjusting the inclination of the dust removal device, and can partially cut the vertical support structure within the specified elevation range according to the construction needs, so that the demolition can be cleaned up.
  • the scope of application of this method is wider; after the cylindrical body of the dust removal device is wrapped around the outside of the vertical support structure to be dismantled and temporarily supported and closed, the cutting machine is started to cut and dismantle the vertical support structure to remove dust.
  • the device can prevent the debris and dust generated by cutting construction from entering the surrounding environment, and reduce the safety risk of construction; after the dismantled vertical support structure is clamped and fixed in the inner cavity of the cylindrical main body by the clamping mechanism, the information processing platform controls it again.
  • the lifting and lowering of the two hydraulic lifts adjust the relative height of the two, rotate the dust removal device loaded with the dismantled vertical support structure to a horizontal state and carry out cleaning and transportation; when the removal and transportation device encounters uneven and bumpy road conditions during transportation, the pressure
  • the sensor and the angle sensor obtain the pressure and inclination data of the support platform in real time and feed it back to the information processing platform.
  • the information processing platform sends a signal to the pressure regulating device, and the pressure regulating device respectively controls the expansion and contraction of the two hydraulic lifts to adjust the two hydraulic lifts.
  • the relative height of the lifters is adjusted by the height difference of the two hydraulic lifts, so that the dust removal device loaded with the dismantled vertical support structure is always kept in a horizontal state, so as to avoid the vertical support structure from falling due to excessive shaking or excessive inclination.
  • the safety of the demolition, removal and transportation construction is improved; it can be seen that the demolition and transportation method of the present invention has a high degree of automation, is flexible and convenient to operate, improves the construction efficiency, not only can adapt to the construction environment with high site requirements, but also reduces the construction safety risk and impact on the construction. pollution of the surrounding environment.
  • the method further includes, when the vertical support structure to be removed is not at the same level as the removal and transportation device, the information processing platform sends a signal to the pressure adjustment device, through The pressure adjusting device adjusts the height of the two hydraulic elevators of the hydraulic elevator unit synchronously, so that the dust removal device can be adapted to the height of the vertical support structure to be dismantled.
  • the switching device arranged between the traveling mechanism and the hydraulic lift unit is rotated, and the rotating The rotating base of the connecting device drives the dust removal device to rotate, so that the dust removal device and the vertical support structure to be removed are located on the same vertical plane.
  • the vertical support structure to be dismantled is supported on the support platform, the two baffles of the dust cover are located on both sides of the vertical support structure to be dismantled, and the flap of the dust cover and one side baffle Articulated connection, flip the flap so that it covers the top of the vertical support structure to be dismantled.
  • the dust cover further includes end plates movably connected to both ends of the dust cover, and the end plates are turned or moved so that the end plates and the support platform together form a closed space.
  • the information processing platform controls the loading The dismantling and cleaning device with the dismantled vertical support structure is moved out of the original construction position, and the end plates are turned or moved to close both ends of the dust hood.
  • the step S2 further includes: after the chainsaw chains of the two cutting machines arranged in the inner cavity of the dust removal device are respectively wound around the outside of the vertical support structure to be dismantled, the motor of the cutting machines is started to drive the chainsaw chains to move , and simultaneously cut both ends of the vertical support structure.
  • the step S2 further includes: the dismantling and cleaning device further includes an automatic spraying system, and the information processing platform controls the automatic spraying system to start while the cutting construction is carried out, so that the spraying at the cutting position of the vertical support structure is
  • the shower head is automatically sprayed, and the sewage collection device collects the sewage generated during the spraying process, and through the sewage recycling treatment background, the sewage is recycled and purified into a water source that can be used for re-spraying, and is supplied to the sprinkler head for the circulating spraying operation.
  • the wastewater generated after spraying is transported to the designated location through the sewage discharge pipeline.
  • the two hydraulic elevators are locked and fixed with the rotating shafts that are movably connected to the traveling mechanism and the dust removal device, and the removal The vertical support structure is cut and constructed.
  • the locks of the two hydraulic elevators are released, so that the dust removal device is rotated from the inclined state to the horizontal state, and the two hydraulic elevators are again locked.
  • the rotating shaft is locked and fixed, and the dismantled vertical support structure will be cleaned and transported.
  • the oil cylinder of the clamping mechanism is controlled to expand and contract, and at least two pairs of clamps of the clamping mechanism are driven to clamp and fix the vertical support structure to be removed, and the outer sides of the clamps are also Equipped with evenly distributed protruding teeth.
  • one end of the base of the traveling mechanism close to the hydraulic lift is provided with a slot, the slot is coaxial with the hydraulic lift unit, and the width of the slot is greater than the width of the cross section of the dust removal device.
  • FIG. 1 is a top view of an embodiment of a dismantling and clearing device used in the dismantling and clearing method of the vertical support structure of the present invention
  • FIG. 2 is a side view of the dismantling and cleaning device according to an embodiment of the present invention.
  • Fig. 3 is the A-A sectional view of Fig. 2;
  • Fig. 4 is the B-B sectional view of Fig. 2;
  • Fig. 5 is the C-C sectional view of Fig. 2;
  • Fig. 6 is the D-D sectional view of Fig. 2;
  • FIG. 7 is a schematic diagram of an embodiment of a method for dismantling, clearing and transporting a vertical support structure of the present invention
  • Fig. 8 is the E-E sectional view of Fig. 7;
  • Fig. 9 is the F-F sectional view of Fig. 7;
  • FIG. 10 is a schematic diagram of a vertical support structure after removal and removal of the removal and removal device according to an embodiment of the present invention
  • FIG. 11 is a schematic structural diagram of a second hydraulic elevator according to an embodiment of the present invention.
  • Dust removal device 30 supporting platform 31; baffle plate 32; flap 33; end plate 34; cushion block 35;
  • Clamp 40 Protruding teeth 41; Sprinkler head 50; Cutting machine 60; Bottom plate 62; Chain saw chain 61; 83; Integrated backend 90.
  • the dismantling and clearing method of the vertical support structure 1 of the present invention adopts the dismantling and clearing device as shown in FIG. 1 to FIG. 11 .
  • the z-axis direction is set as the height extension direction of the dismantling and clearing device as required.
  • the xyz Cartesian coordinate system is described below in conjunction with Fig. 1 to Fig. 11 to illustrate the method for removing and clearing the vertical support structure of the present invention, and the specific steps are as follows:
  • the dismantling and cleaning device includes a traveling mechanism 10, a hydraulic lift unit, a dust removal device 30, a self-balancing system, and an information processing platform respectively connected with the traveling mechanism 10, the self-balancing system and the dust removal device 30 in sequence from bottom to top;
  • the device 30 includes a cylindrical body, a clamping mechanism arranged in the inner cavity of the cylindrical body, and a cutting machine 60 ;
  • the hydraulic lift unit includes a second vertical interval arranged along the axis of the traveling mechanism 10 and hinged with the dust removal device 30 and the traveling mechanism 10 respectively.
  • a hydraulic lift 21 and a second hydraulic lift 22, the self-balancing system includes a pressure sensor 82 and an angle sensor 81 arranged on the support platform 31, and a pressure regulating device 83 connected to the hydraulic lift unit;
  • the pressure sensor 82 and the angle sensor 81 of the self-balancing system acquire the pressure and inclination data of the support platform 31 in real time and send them to the information processing platform, and the information processing platform analyzes and analyzes the relevant information.
  • the relative heights of the two hydraulic lifts are adjusted by controlling the telescopic movement of the two hydraulic lifts respectively, so that the inclination angle of the dust removal device 30 is adapted to the inclination angle of the vertical support structure 1 to be dismantled, and the clamping mechanism of the dust removal device 30 is controlled to clamp the With the dismantled vertical support structure 1, and the cylindrical body is covered on the outside, start the cutting machine 60 to carry out cutting and dismantling construction on the vertical support structure 1;
  • the dismantling and clearing device is moved to the position where the vertical support structure 1 to be dismantled is located, and the pressure sensor 82 and the angle sensor 81 of the self-balancing system will acquire the real-time
  • the pressure and inclination data of the support platform 31 are sent to the information processing platform, and the information processing platform analyzes and judges the relevant information, and adjusts the relative heights of the two hydraulic elevators by controlling the expansion and contraction of the two hydraulic elevators respectively, so that the inclination angle of the dust removal device 30 is the same as the vertical angle.
  • the method adapts to the actual position of the vertical support structure 1 to be removed by flexibly adjusting the inclination angle of the dust removal device 30, and can adjust the vertical support structure within the specified elevation range according to the construction needs. 1. Partial cutting is carried out to make the dismantling, clearing and transportation method applicable to a wider range; after the cylindrical body of the dust removal device 30 is wrapped around the outside of the vertical support structure 1 to be dismantled and temporarily supported and sealed, the cutting machine is started.
  • the dust removal device 30 can prevent the fragments and dust generated by the cutting construction from entering the surrounding environment, and reduce the safety risk of construction; the dismantled vertical support structure 1 is clamped by the clamping mechanism.
  • the information processing platform controls the lifting and lowering of the two hydraulic lifts again to adjust the relative heights of the two, and rotates the dust removal device 30 loaded with the removed vertical support structure 1 to a horizontal state and carries out cleaning and transportation.
  • the pressure sensor 82 and the angle sensor 81 acquire the pressure and inclination data of the support platform 31 in real time and feed it back to the information processing platform.
  • the information processing platform sends a signal after analysis and judgment
  • the pressure regulating device 83 controls the expansion and contraction of the two hydraulic lifts to adjust the relative heights of the two, and adjusts the height difference between the two hydraulic lifts so that the dust removal device 30 with the removed vertical support structure 1 is loaded.
  • the horizontal state is always maintained, thereby preventing the vertical support structure 1 from falling due to excessive shaking or excessive inclination, and improving the safety of the demolition, cleaning and transportation construction; it can be seen that the demolition and transportation method of the present invention has a high degree of automation and is flexible and convenient to operate. , improve the construction efficiency, not only can adapt to the construction environment with high site requirements, but also reduce construction safety risks and pollution to the surrounding environment.
  • step S2 before adjusting the inclination of the dust removal device 30, it also includes: when the vertical support structure 1 to be removed and the removal and transportation device are not on the same level, that is, when there is a certain height difference between the two, the information processing platform sends a message.
  • the signal is sent to the pressure regulating device 83, and the heights of the two hydraulic lifts of the hydraulic lifting unit are synchronously adjusted by the pressure regulating device 83, so that the dust removal device 30 is adapted to the height of the vertical support structure 1 to be removed, because the height of the hydraulic lifting unit can be adjusted. It can be adjusted flexibly according to the construction needs, which improves the applicable scope of the removal height of the removal and transportation device.
  • the dismantling and transporting device further includes a transfer device 70 disposed between the traveling mechanism 10 and the hydraulic lift unit.
  • the transfer device 70 includes a rotating shaft 71 fixed to the base 11 and movable with the rotating shaft 71
  • the connected rotating base 72, the bottom of the first hydraulic lift 21 is fixed on the rotating base 72, and the bottom of the second hydraulic lift 22 is hinged with the rotating base 72;
  • the hydraulic lift unit can rotate 360° in the horizontal plane relative to the traveling mechanism 10; in the step S2, when there is an included angle between the vertical plane where the vertical support structure 1 to be removed is located and the vertical plane where the dust removal device 30 is located, control the rotating base 72 Drive the dust removal device 30 to rotate, so that the dust removal device 30 and the vertical support structure 1 to be removed are located on the same vertical plane, which is convenient for the subsequent accurate positioning of the dust removal device 30;
  • the movement of the mechanism 10 changes the position of the dust removal device 30 along the x-axis direction, the position of the dust removal device 30 along the z-axis direction
  • the pressure regulating device 83 includes a pressure controller signally connected to the information processing platform, and a control valve arranged on the hydraulic cylinder, the control valve is electrically connected to the pressure controller, and the pressure regulating device 83 controls the signal after receiving the signal from the information processing platform.
  • the hydraulic cylinder controls the opening degree of the valve, and then adjusts the stroke of the hydraulic cylinder, realizes the automatic adjustment of the pressure of the hydraulic lift, and improves the accuracy of the automatic control.
  • the walking mechanism 10 includes a base 11 , a plurality of pairs of rollers 12 arranged at the bottom of the base 11 , and a plurality of retractable outriggers 14 arranged on both sides of the base 11 ; step S1 further includes shrinking the walking mechanism
  • the retractable legs 14 of 10 and the movement of the rollers 12 move the dismantling and cleaning device as a whole to the position of the vertical support structure 1 to be dismantled, and stretch the retractable legs 14 to form a stable support system with the base 11.
  • step S3 also includes, the dust removal device 30 loaded with the dismantled vertical support structure 1 is rotated from a tilted state to After the horizontal state, the retractable outriggers 14 are retracted again and the dismantled vertical support structure 1 is transported to the designated clearing point by the movement of the rollers 12 .
  • the dust cover in this embodiment includes baffles 32 arranged along the length of the support platform 31 and connected to both sides of the support platform 31 , and a flap 33 connected between the two baffles 32 .
  • 33 and the baffle 32 are hinged, snap-connected and other active connections, which are convenient for disassembly and assembly.
  • the baffle 32 and the flap 33 are all made of steel plates.
  • the dust cover can also be made of stretchable and shrinkable dust bags. All can realize the technical solution of the present invention, which is not limited here.
  • the vertical support structure 1 to be removed is supported on the support platform 31, the two baffles 32 of the dust cover are located on both sides of the vertical support structure 1 to be removed, and the flaps 33 and the baffles of the dust cover are located on both sides of the vertical support structure 1 to be removed.
  • 32 is articulated, and the flap 33 is turned over so that it covers the top of the vertical support structure 1 to be removed.
  • the dust cover also includes end plates 34 movably connected to both ends of the dust cover.
  • step S2 the end plates 34 are turned or moved to form a closed space together with the support platform 31.
  • the information processing platform Control the removal and removal device loaded with the removed vertical support structure 1 to move out of the original construction position, and the end plates 34 at both ends are closed to prevent the dust generated by the cutting construction from entering the surrounding environment.
  • the end plates 34 can also be stretched and contracted.
  • the dust bag is made of the dust bag, and the technical scheme of the present invention can be realized.
  • a cutting machine 60 is provided at both ends of the inner cavity of the dust removal device 30 .
  • the cutting machine 60 includes: a bottom plate 62 fixed to the support platform 31 , and a chainsaw wound around the rotating shaft of the bottom plate 62 .
  • the chain 61 and the motor connected to the rotating shaft of the bottom plate 62.
  • step S2 after the chainsaw chains 61 of the two cutting machines 60 are respectively wound around the outside of the vertical support structure 1 to be dismantled, the motors of the cutting machines 60 are started.
  • the chainsaw chain 61 is driven to move, and both ends of the vertical support structure 1 are cut synchronously, thereby dismantling the vertical support structure 1 .
  • the dismantling and cleaning device also includes an automatic spraying system.
  • the automatic spraying system includes a plurality of spraying heads 50 installed in the inner cavity of the cylindrical main body and arranged close to the cutting machine 60 .
  • the information processing platform controls the automatic sprinkler system to start, and the sprinkler head 50 located at the cutting position of the vertical support structure 1 to be dismantled. Synchronous spraying, so as to achieve the effect of cooling and dust removal during the cutting process.
  • the sewage collection device collects the sewage generated in the spraying process, and purifies the sewage through the sewage recycling treatment background into a water source that can be used for re-spraying.
  • the spraying head 50 is supplied to perform a circulating spraying operation to realize the reuse of water resources.
  • the waste water generated after spraying is transported to a designated location through a sewage discharge pipeline to avoid polluting the surrounding environment.
  • the bottom of the first hydraulic lift 21 is fixed to the base 11
  • the top of the first hydraulic lift 21 is hingedly connected to the support platform 31 through the rotating shaft 23
  • the two ends of the second hydraulic lift 22 are respectively connected to the supporting platform 31 through the rotating shaft 23 .
  • the platform 31 and the base 11 are hingedly connected, and the rotating shaft 23 is provided with a self-locking structure.
  • the above-mentioned self-locking structure is the content of the prior art and will not be repeated here. As shown in FIG.
  • the information processing platform controls the first hydraulic elevator 21 to descend and the second hydraulic elevator 22 to ascend, and adjusts the inclination angle of the dust removal device 30 according to the inclination angle of the vertical support structure 1 to be dismantled, so that The support platform 31 is pressed against the vertical support structure 1 to be dismantled.
  • the rotating shaft 23 of the hydraulic lift is locked by the self-locking structure, so as to provide stable support for the subsequent cutting construction of the vertical support structure 1 to be dismantled.
  • step S3 the locking of the hydraulic elevator shaft 23 is released, and after the dust removal device 30 is rotated from the inclined state to the horizontal state, the rotating shafts 23 of the two hydraulic elevators are locked and fixed again, and the dismantled vertical support structure 1 is cleaned and transported. construction.
  • the clamping mechanism includes at least two pairs of clamps 40 arranged in the inner cavity of the dust removal device 30, and a clamping mechanism oil cylinder (not shown in the figure) connected with the two pairs of clamps 40.
  • step S2 After the dust removal device 30 is in place, the oil cylinder of the clamping mechanism is controlled to expand and contract, and at least two pairs of clamps 40 of the clamping mechanism are driven to clamp and fix the vertical support structure 1 to be removed, so as to avoid the vertical support structure 1 during cutting and transportation. A safety accident occurs due to a fall.
  • the outer side of the clamp 40 is also provided with evenly distributed protruding teeth 41. The arrangement of the protruding teeth 41 increases the friction between the clamp 40 and the vertical support structure 1 to be removed, and avoids the vertical support structure 1. Displacement occurs under the action of external force.
  • the end of the base 11 close to the first hydraulic elevator 21 is provided with a notch 15, the notch 15 is coaxial with the hydraulic elevator unit, and the width of the notch 15 is larger than the width of the cross section of the dust removal device 30, so that the dust removal When the device 30 is rotated to a vertical state, it will not collide with the base 11 .
  • the top of the support platform 31 is further provided with a plurality of spacers 35 , and the vertical support structure 1 to be removed is supported on the plurality of spacers 35 to reduce the distance between the vertical support structure 1 and the upper surface of the support platform 31 . friction to reduce equipment wear.
  • the removal and removal device also includes an integrated backstage 90 disposed at the bottom of the support platform 31 or the top of the base 11 , and the integrated backstage 90 at least includes the cutting machine 60 .
  • the motor, the water pump of the automatic sprinkler system, the oil cylinder of the clamping mechanism, etc., and the baffle plate 32 are also provided with a plurality of through holes. The wires, water pipes, oil circuits, etc.
  • the integrated background 90 pass through the plurality of through holes and are connected to the dust removal device 30
  • the corresponding equipment in the inner cavity is connected, and the integrated background 90 is installed outside the dust removal device 30 and managed centrally, which not only saves space, but also facilitates maintenance.

Abstract

A vertical support structure removal and clearing method, comprising the following steps: moving a removal and clearing apparatus to a position where a vertical support structure (1) to be removed is located; a pressure sensor (82) and an angle sensor (81) acquiring pressure data and tilt angle data of a support platform (31) in real time and sending same to an information processing platform; the information processing platform controls the extension/retraction of two hydraulic elevators respectively to adjust a relative height of the two hydraulic elevators, so that a dust removal apparatus (30) is adaptive to a tilt angle of the vertical support structure (1); a clamping mechanism clamping the vertical support structure (1) and a cylindrical main body being wrapped around the exterior of the vertical support structure (1) to perform cutting and removal construction; and the information processing platform controlling the extension/retraction of the two hydraulic elevators (21, 22) again to adjust the relative height of the two hydraulic elevators (21, 22), so that the dust removal apparatus (30) is rotated from a tilt state to a horizontal state to transport the removed vertical support structure (1) to a specified clearing point.

Description

一种竖向支撑结构的拆除清运方法A method of dismantling, clearing and transporting a vertical support structure 技术领域technical field
本发明涉及建筑施工技术领域,特别涉及一种竖向支撑结构的拆除清运方法。The invention relates to the technical field of building construction, in particular to a method for dismantling, clearing and transporting a vertical support structure.
背景技术Background technique
在建筑施工过程中,常在拟施工的大型建筑结构下方设置临时的竖向支撑结构,在大型建筑结构施工完成后再拆除清运该竖向支撑结构,上述竖向支撑结构指与水平面呈一夹角α的支撑结构,且0°<α≤90°,竖向支撑结构可为钢筋混凝土支撑柱或钢格构柱等。During the construction process, a temporary vertical support structure is often set under the large-scale building structure to be constructed. After the construction of the large-scale building structure is completed, the vertical support structure is removed and transported. The above-mentioned vertical support structure refers to the horizontal plane. For the support structure with an included angle α, and 0°<α≤90°, the vertical support structure can be a reinforced concrete support column or a steel lattice column.
目前,建筑施工现场常采用静力切割或机械破碎等方式拆除临时的竖向支撑结构,但静力切割或机械破碎的拆除方法均存在缺陷,其中,机械破碎方法虽对场地要求不高,但竖向支撑结构经机械破碎后清运工作量较大;采用静力切割方法,需对竖向支撑结构进行临时支撑后再实施拆除施工,拆除后的竖向支撑结构往往需要大型吊装设备或叉车等配合清运工作,对施工场地的要求较高,否则仍需对拆除后的竖向支撑结构进行现场破碎后再实施清运,而且,在实际施工过程中,还存在仅需拆除指定标高范围内的竖向支撑结构的现象,增大了拆除施工的难度,因此,对于现场施工条件差或室内封闭的施工环境而言,临时的竖向支撑结构拆除清运施工难度较大;而且,上述竖向支撑结构的拆除施工大部分为开放式作业,粉尘、噪音等对周边环境影响较大,且存在碎块外溅伤人的安全隐患。At present, static cutting or mechanical crushing is often used in construction sites to dismantle temporary vertical support structures, but both static cutting and mechanical crushing methods have defects. After the vertical support structure is mechanically crushed, the cleaning and transportation workload is large; using the static cutting method, the vertical support structure needs to be temporarily supported before the dismantling construction is carried out. The dismantled vertical support structure often requires large lifting equipment or forklifts In cooperation with the removal and transportation work, the requirements for the construction site are relatively high. Otherwise, the dismantled vertical support structure still needs to be crushed on site before removal and transportation. Moreover, in the actual construction process, there are still only the specified elevation ranges that need to be removed. The phenomenon of internal vertical support structure increases the difficulty of demolition construction. Therefore, for the construction environment with poor on-site construction conditions or indoor closed construction environment, the temporary vertical support structure demolition and transportation construction is more difficult; moreover, the above-mentioned Most of the demolition of the vertical support structure is an open operation, dust, noise, etc. have a great impact on the surrounding environment, and there is a potential safety hazard that debris splashes and hurts people.
发明内容SUMMARY OF THE INVENTION
针对现有竖向支撑结构的拆除清运方法存在施工困难,影响周边环境,且安全隐患较大的问题。本发明的目的是提供一种竖向支撑结构的拆除清运方法,实现了对竖向支撑结构的临时固定支撑、拆除及清运等功能,自动化程度高,操作灵活方便,提高了施工效率,而且能够适应场地要求较高的施工环境,降低了施工安全风险及对周边环境的污染。Aiming at the problems of the existing vertical support structure demolition, clearance and transportation method, there are construction difficulties, influence on the surrounding environment, and great potential safety hazards. The purpose of the present invention is to provide a method for dismantling, clearing and transporting a vertical support structure, which realizes the functions of temporary fixed support, dismantling, and clearing and transporting of the vertical support structure, with a high degree of automation, flexible and convenient operation, and improved construction efficiency. Moreover, it can adapt to the construction environment with high site requirements, reducing construction safety risks and pollution to the surrounding environment.
本发明解决其技术问题所采用的技术方案是,一种竖向支撑结构的拆除清运方法,步骤如下:The technical solution adopted by the present invention to solve the technical problem is, a method for dismantling, clearing and transporting a vertical support structure, and the steps are as follows:
S1:将拆除清运装置移动至拟拆除的竖向支撑结构所在位置就位,且拟拆除的竖向支撑结构与拆除清运装置位于同一水平面,所述拆除清运装置包括行走机构、液压升降机组、除尘装置、自平衡系统,以及分别与行走机构、自平衡系统及除尘装置信号连接的信息处理平台,所述除尘装置包括筒状主体、设置于筒状主体内腔的夹紧机构及切割机,所述液压升降机组包括沿行走机构轴线竖向间隔设置,且分别与除尘装置、行走机构铰接的第一液压升降机和第二液压升降机,所述自平衡系统包括设置于支撑平台的压力传感器和角度传感器,及与液压升降机组连接的压力调节装置;S1: Move the removal and removal device to the position of the vertical support structure to be removed, and the vertical support structure to be removed is on the same level as the removal removal device. The removal removal device includes a traveling mechanism, a hydraulic lift assembly, a dust removal device, a self-balancing system, and an information processing platform respectively connected to the traveling mechanism, the self-balancing system, and the dust removal device. The dust removal device includes a cylindrical body, a clamping mechanism arranged in the inner cavity of the cylindrical body, and a cutting The hydraulic lift unit includes a first hydraulic lift and a second hydraulic lift that are vertically spaced along the axis of the traveling mechanism and are hinged to the dust removal device and the traveling mechanism, respectively. The self-balancing system includes a pressure sensor arranged on the support platform. and angle sensor, and pressure regulating device connected with hydraulic lift unit;
S2:所述自平衡系统的压力传感器和角度传感器实时获取支撑平台的压力、倾角数据并将其发送至信息处理平台,所述信息处理平台对相关信息进行分析及判断,通过分别控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置的倾角与拟拆除的竖向支撑结构的倾角相适应,除尘装置的夹紧机构夹紧拟拆除的竖向支撑结构,且筒状主体包覆于其外部,启动切割机对竖向支撑结构实施切割拆除施工;S2: The pressure sensor and the angle sensor of the self-balancing system acquire the pressure and inclination data of the support platform in real time and send them to the information processing platform. The information processing platform analyzes and judges the relevant information, and controls the two hydraulic pressures respectively. The lift is telescopic to adjust the relative height of the two, so that the inclination of the dust removal device is compatible with the inclination of the vertical support structure to be removed, the clamping mechanism of the dust removal device clamps the vertical support structure to be removed, and the cylindrical main body package Cover it on the outside, start the cutting machine to carry out the cutting and dismantling of the vertical support structure;
S3:使装载有已拆除的竖向支撑结构的拆除清运装置离开原施工位置,所述信息处理平台再次控制两个液压升降机的伸缩以调整两者的相对高度,使得所述除尘装置由倾斜状态旋转至水平状态,控制行走机构将已拆除的竖向支撑结构运送至指定清运点。S3: The dismantling and transporting device loaded with the dismantled vertical support structure is moved away from the original construction position, and the information processing platform controls the expansion and contraction of the two hydraulic lifts again to adjust the relative heights of the two, so that the dust removal device is tilted by The state is rotated to the horizontal state, and the traveling mechanism is controlled to transport the dismantled vertical support structure to the designated clearing point.
本发明的竖向支撑结构的拆除清运方法,首先,将拆除清运装置移动至拟拆除的竖向支撑结构所在位置就位,自平衡系统的压力传感器和角度传感器将实时获取的支撑平台的压力、倾角数据发送至信息处理平台,信息处理平台对相关信息进行分析及判断,通过分别控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置的倾角与竖向支撑结构的倾角相适应,方法通过对除尘装置倾角的灵活调节使得其与拟拆除竖向支撑结构的实际位置相适应,并能够根据施工需要对指定标高范围内的竖向支撑结构实施局部切割,使得该拆除清运方法的适用范围更广;除尘装置的筒状主体包覆于拟拆除的竖向支撑结构的外部并对其进行临时支撑及封闭后,启动切割机对竖向支撑结构实施切割拆除施工,除尘装置能够阻止切割施工产生的碎块、粉尘进入周边环境,并降低 了施工的安全风险;拆除后的竖向支撑结构由夹紧机构夹紧固定于筒状主体内腔后,信息处理平台再次控制两个液压升降机的升降调整两者的相对高度,将装载有已拆除竖向支撑结构的除尘装置旋转至水平状态并实施清运;拆除清运装置在运输过程遇不平整、颠簸路况时,压力传感器和角度传感器实时获取支撑平台的压力、倾角数据并反馈至信息处理平台,信息处理平台经过分析及判断后发送信号至压力调节装置,通过压力调节装置分别控制两个液压升降机的伸缩以调整两者的相对高度,通过两台液压升降机的高差调节使得装载有已拆除竖向支撑结构的除尘装置始终保持水平状态,从而避免竖向支撑结构因发生过大抖动或过大倾斜而坠落,提高了拆除清运施工的安全性;可见,本发明的拆除清运方法自动化程度高,操作灵活方便,提高了施工效率,不但能够适应场地要求较高的施工环境,而且降低了施工安全风险及对周边环境的污染。In the method for dismantling and clearing the vertical support structure of the present invention, first, the dismantling and clearing device is moved to the position where the vertical support structure to be dismantled is located, and the pressure sensor and the angle sensor of the self-balancing system will obtain the real-time acquisition of the support platform. The pressure and inclination data are sent to the information processing platform, and the information processing platform analyzes and judges the relevant information, and adjusts the relative height of the two hydraulic lifts by controlling the expansion and contraction of the two hydraulic lifts respectively, so that the inclination angle of the dust removal device and the inclination angle of the vertical support structure are The method adapts to the actual position of the vertical support structure to be dismantled by flexibly adjusting the inclination of the dust removal device, and can partially cut the vertical support structure within the specified elevation range according to the construction needs, so that the demolition can be cleaned up. The scope of application of this method is wider; after the cylindrical body of the dust removal device is wrapped around the outside of the vertical support structure to be dismantled and temporarily supported and closed, the cutting machine is started to cut and dismantle the vertical support structure to remove dust. The device can prevent the debris and dust generated by cutting construction from entering the surrounding environment, and reduce the safety risk of construction; after the dismantled vertical support structure is clamped and fixed in the inner cavity of the cylindrical main body by the clamping mechanism, the information processing platform controls it again. The lifting and lowering of the two hydraulic lifts adjust the relative height of the two, rotate the dust removal device loaded with the dismantled vertical support structure to a horizontal state and carry out cleaning and transportation; when the removal and transportation device encounters uneven and bumpy road conditions during transportation, the pressure The sensor and the angle sensor obtain the pressure and inclination data of the support platform in real time and feed it back to the information processing platform. After analysis and judgment, the information processing platform sends a signal to the pressure regulating device, and the pressure regulating device respectively controls the expansion and contraction of the two hydraulic lifts to adjust the two hydraulic lifts. The relative height of the lifters is adjusted by the height difference of the two hydraulic lifts, so that the dust removal device loaded with the dismantled vertical support structure is always kept in a horizontal state, so as to avoid the vertical support structure from falling due to excessive shaking or excessive inclination. The safety of the demolition, removal and transportation construction is improved; it can be seen that the demolition and transportation method of the present invention has a high degree of automation, is flexible and convenient to operate, improves the construction efficiency, not only can adapt to the construction environment with high site requirements, but also reduces the construction safety risk and impact on the construction. pollution of the surrounding environment.
优选的,所述步骤S2中,在调节除尘装置的倾角之前还包括,当拟拆除的竖向支撑结构与拆除清运装置不在同一水平面时,所述信息处理平台发送信号至压力调节装置,通过压力调节装置同步调整液压升降机组的两个液压升降机的高度,使得除尘装置与拟拆除的竖向支撑结构的高度相适应。Preferably, in the step S2, before adjusting the inclination of the dust removal device, the method further includes, when the vertical support structure to be removed is not at the same level as the removal and transportation device, the information processing platform sends a signal to the pressure adjustment device, through The pressure adjusting device adjusts the height of the two hydraulic elevators of the hydraulic elevator unit synchronously, so that the dust removal device can be adapted to the height of the vertical support structure to be dismantled.
优选的,所述步骤S2中,当拟拆除的竖向支撑结构所在垂直面与除尘装置所在垂直面存在夹角时,转动设置于行走机构与液压升降机组之间的转接装置,所述转接装置的旋转基座带动除尘装置转动,使得除尘装置与拟拆除的竖向支撑结构位于同一垂直面。Preferably, in the step S2, when there is an included angle between the vertical plane where the vertical support structure to be removed is located and the vertical plane where the dust removal device is located, the switching device arranged between the traveling mechanism and the hydraulic lift unit is rotated, and the rotating The rotating base of the connecting device drives the dust removal device to rotate, so that the dust removal device and the vertical support structure to be removed are located on the same vertical plane.
优选的,所述步骤S2中,拟拆除的竖向支撑结构支撑于支撑平台,除尘罩的两块挡板位于拟拆除的竖向支撑结构的两侧,除尘罩的翻板与一侧挡板活动连接,翻转所述翻板使得其覆盖于拟拆除的竖向支撑结构的顶部。Preferably, in the step S2, the vertical support structure to be dismantled is supported on the support platform, the two baffles of the dust cover are located on both sides of the vertical support structure to be dismantled, and the flap of the dust cover and one side baffle Articulated connection, flip the flap so that it covers the top of the vertical support structure to be dismantled.
优选的,所述步骤S2中,所述除尘罩还包括活动连接于其两端的端板,翻转或移动端板使得其与支撑平台共同构成一封闭空间,切割施工完成后,信息处理平台控制装载有已拆除的竖向支撑结构的拆除清运装置移出原施工位置,翻转或移动所述端板封闭所述除尘罩的两端。Preferably, in the step S2, the dust cover further includes end plates movably connected to both ends of the dust cover, and the end plates are turned or moved so that the end plates and the support platform together form a closed space. After the cutting construction is completed, the information processing platform controls the loading The dismantling and cleaning device with the dismantled vertical support structure is moved out of the original construction position, and the end plates are turned or moved to close both ends of the dust hood.
优选的,所述步骤S2还包括,将设置于除尘装置内腔的两个切割机的链锯链条分别缠绕于拟拆除的竖向支撑结构的外部后,启动切割机的电机带动链锯链条移动,同步对竖向支撑结构的两端进行切割。Preferably, the step S2 further includes: after the chainsaw chains of the two cutting machines arranged in the inner cavity of the dust removal device are respectively wound around the outside of the vertical support structure to be dismantled, the motor of the cutting machines is started to drive the chainsaw chains to move , and simultaneously cut both ends of the vertical support structure.
优选的,所述步骤S2还包括:所述拆除清运装置还包括自动喷淋系统,在 实施切割施工的同时,信息处理平台控制自动喷淋系统启动,使得位于竖向支撑结构切割位置的喷淋头自动喷淋,污水收集装置收集喷淋过程中产生的污水,并通过污水循环处理后台将污水循环处理净化为可供再次喷淋使用的水源,并供给喷淋头进行循环喷淋作业,喷淋后产生的废水经由污水排放管道输送至指定地点。Preferably, the step S2 further includes: the dismantling and cleaning device further includes an automatic spraying system, and the information processing platform controls the automatic spraying system to start while the cutting construction is carried out, so that the spraying at the cutting position of the vertical support structure is The shower head is automatically sprayed, and the sewage collection device collects the sewage generated during the spraying process, and through the sewage recycling treatment background, the sewage is recycled and purified into a water source that can be used for re-spraying, and is supplied to the sprinkler head for the circulating spraying operation. The wastewater generated after spraying is transported to the designated location through the sewage discharge pipeline.
优选的,所述步骤S2中,所述除尘装置由水平状态旋转至倾斜状态后,将两个所述液压升降机与所述行走机构、所述除尘装置活动连接的转轴锁紧固定,对拟拆除的竖向支撑结构实施切割施工,所述步骤S3中,松开两个所述液压升降机的转轴锁定,使所述除尘装置由倾斜状态旋转至水平状态后,再次将两个所述液压升降机的转轴锁紧固定,将拆除后的所述竖向支撑结构实施清运施工。Preferably, in the step S2, after the dust removal device is rotated from a horizontal state to an inclined state, the two hydraulic elevators are locked and fixed with the rotating shafts that are movably connected to the traveling mechanism and the dust removal device, and the removal The vertical support structure is cut and constructed. In the step S3, the locks of the two hydraulic elevators are released, so that the dust removal device is rotated from the inclined state to the horizontal state, and the two hydraulic elevators are again locked. The rotating shaft is locked and fixed, and the dismantled vertical support structure will be cleaned and transported.
优选的,所述步骤S2中,除尘装置就位后,控制夹紧机构的油缸伸缩,驱动夹紧机构的至少两对夹钳对拟拆除的竖向支撑结构夹紧固定,且夹钳外侧还设有均布的凸齿。Preferably, in the step S2, after the dust removal device is in place, the oil cylinder of the clamping mechanism is controlled to expand and contract, and at least two pairs of clamps of the clamping mechanism are driven to clamp and fix the vertical support structure to be removed, and the outer sides of the clamps are also Equipped with evenly distributed protruding teeth.
优选的,所述行走机构的底座靠近液压升降机的一端设有槽口,所述槽口与液压升降机组同轴,且所述槽口的宽度大于所述除尘装置横截面的宽度。Preferably, one end of the base of the traveling mechanism close to the hydraulic lift is provided with a slot, the slot is coaxial with the hydraulic lift unit, and the width of the slot is greater than the width of the cross section of the dust removal device.
附图说明Description of drawings
图1为本发明的竖向支撑结构的拆除清运方法采用的拆除清运装置一实施例的俯视图;1 is a top view of an embodiment of a dismantling and clearing device used in the dismantling and clearing method of the vertical support structure of the present invention;
图2为本发明一实施例的拆除清运装置的侧视图;2 is a side view of the dismantling and cleaning device according to an embodiment of the present invention;
图3为图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;
图4为图2的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 2;
图5为图2的C-C剖视图;Fig. 5 is the C-C sectional view of Fig. 2;
图6为图2的D-D剖视图;Fig. 6 is the D-D sectional view of Fig. 2;
图7为本发明的竖向支撑结构的拆除清运方法一实施例的示意图;7 is a schematic diagram of an embodiment of a method for dismantling, clearing and transporting a vertical support structure of the present invention;
图8为图7的E-E剖视图;Fig. 8 is the E-E sectional view of Fig. 7;
图9为图7的F-F剖视图;Fig. 9 is the F-F sectional view of Fig. 7;
图10为本发明一实施例的拆除清运装置清运拆除后的竖向支撑结构的示意图;10 is a schematic diagram of a vertical support structure after removal and removal of the removal and removal device according to an embodiment of the present invention;
图11为本发明一实施例的第二液压升降机的结构示意图。FIG. 11 is a schematic structural diagram of a second hydraulic elevator according to an embodiment of the present invention.
图中标号如下:The symbols in the figure are as follows:
竖向支撑结构1;行走机构10;底座11;滚轮12;可伸缩支腿14;槽口15; Vertical support structure 1; walking mechanism 10; base 11; roller 12; telescopic outrigger 14; slot 15;
第一液压升降机21;第二液压升降机22;转轴23;The first hydraulic elevator 21; the second hydraulic elevator 22; the rotating shaft 23;
除尘装置30;支撑平台31;挡板32;翻板33;端板34;垫块35; Dust removal device 30; supporting platform 31; baffle plate 32; flap 33; end plate 34; cushion block 35;
夹钳40;凸齿41;喷淋头50;切割机60;底板62;链锯链条61;转接装置70;转动轴71;旋转基座72;角度传感器81;压力传感器82;压力调节装置83;集成后台90。 Clamp 40; Protruding teeth 41; Sprinkler head 50; Cutting machine 60; Bottom plate 62; Chain saw chain 61; 83; Integrated backend 90.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步详细说明。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。为叙述方便,下文中所述的“上”、“下”与附图的上、下的方向一致,但这不能成为本发明技术方案的限制。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention. For the convenience of description, the "upper" and "lower" described below are consistent with the upper and lower directions of the drawings, but this cannot be a limitation of the technical solution of the present invention.
本发明的竖向支撑结构1的拆除清运方法,采用如图1至图11所示的拆除清运装置,为了明确方向关系,按需要设置了将z轴方向作为拆除清运装置高度延伸方向的xyz直角坐标系,下面结合图1至图11说明本发明的竖向支撑结构的拆除清运方法,具体步骤如下:The dismantling and clearing method of the vertical support structure 1 of the present invention adopts the dismantling and clearing device as shown in FIG. 1 to FIG. 11 . In order to clarify the directional relationship, the z-axis direction is set as the height extension direction of the dismantling and clearing device as required. The xyz Cartesian coordinate system is described below in conjunction with Fig. 1 to Fig. 11 to illustrate the method for removing and clearing the vertical support structure of the present invention, and the specific steps are as follows:
S1:如图1至图6所示,将拆除清运装置移动至拟拆除的竖向支撑结构1所在位置就位,且拟拆除的竖向支撑结构1与拆除清运装置位于同一水平面,所述拆除清运装置包括由下至上依次连接的行走机构10、液压升降机组、除尘装置30,自平衡系统,以及分别与行走机构10、自平衡系统及除尘装置30信号连接的信息处理平台;除尘装置30包括筒状主体、设置于筒状主体内腔的夹紧机构及切割机60;液压升降机组包括沿行走机构10轴线竖向间隔设置,且分别与除尘装置30、行走机构10铰接的第一液压升降机21和第二液压升降机22,自平衡系统包括设置于支撑平台31的压力传感器82和角度传感器81,及与液压升降机组连接的压力调节装置83;S1: As shown in Figures 1 to 6, move the removal and removal device to the position of the vertical support structure 1 to be removed, and the vertical support structure 1 to be removed and the removal removal device are located on the same level, so The dismantling and cleaning device includes a traveling mechanism 10, a hydraulic lift unit, a dust removal device 30, a self-balancing system, and an information processing platform respectively connected with the traveling mechanism 10, the self-balancing system and the dust removal device 30 in sequence from bottom to top; The device 30 includes a cylindrical body, a clamping mechanism arranged in the inner cavity of the cylindrical body, and a cutting machine 60 ; the hydraulic lift unit includes a second vertical interval arranged along the axis of the traveling mechanism 10 and hinged with the dust removal device 30 and the traveling mechanism 10 respectively. A hydraulic lift 21 and a second hydraulic lift 22, the self-balancing system includes a pressure sensor 82 and an angle sensor 81 arranged on the support platform 31, and a pressure regulating device 83 connected to the hydraulic lift unit;
S2:如图7至图9所示,自平衡系统的压力传感器82和角度传感器81实时获取支撑平台31的压力、倾角数据并将其发送至信息处理平台,信息处理平台对相关信息进行分析及判断,通过分别控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置30的倾角与拟拆除的竖向支撑结构1的倾角相适应,控制除尘装置30的夹紧机构夹紧拟拆除的竖向支撑结构1,且筒状主体包 覆于其外部,启动切割机60对竖向支撑结构1实施切割拆除施工;S2: As shown in Figures 7 to 9, the pressure sensor 82 and the angle sensor 81 of the self-balancing system acquire the pressure and inclination data of the support platform 31 in real time and send them to the information processing platform, and the information processing platform analyzes and analyzes the relevant information. It is judged that the relative heights of the two hydraulic lifts are adjusted by controlling the telescopic movement of the two hydraulic lifts respectively, so that the inclination angle of the dust removal device 30 is adapted to the inclination angle of the vertical support structure 1 to be dismantled, and the clamping mechanism of the dust removal device 30 is controlled to clamp the With the dismantled vertical support structure 1, and the cylindrical body is covered on the outside, start the cutting machine 60 to carry out cutting and dismantling construction on the vertical support structure 1;
S3:如图10所示,控制行走机构10移动,使装载有已拆除的竖向支撑结构1的拆除清运装置离开原施工位置,信息处理平台再次控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置30由倾斜状态旋转至水平状态,控制行走机构10将已拆除的竖向支撑结构1运送至指定清运点。S3: As shown in Fig. 10, control the movement of the traveling mechanism 10, so that the dismantling and transporting device loaded with the dismantled vertical support structure 1 leaves the original construction position, and the information processing platform controls the expansion and contraction of the two hydraulic lifts again to adjust the two The relative height is so that the dust removal device 30 is rotated from the inclined state to the horizontal state, and the traveling mechanism 10 is controlled to transport the dismantled vertical support structure 1 to the designated clearing point.
本发明的竖向支撑结构的拆除清运方法,首先,将拆除清运装置移动至拟拆除的竖向支撑结构1所在位置就位,自平衡系统的压力传感器82和角度传感器81将实时获取的支撑平台31的压力、倾角数据发送至信息处理平台,信息处理平台对相关信息进行分析及判断,通过分别控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置30的倾角与竖向支撑结构1的倾角相适应,方法通过对除尘装置30倾角的灵活调节使得其与拟拆除竖向支撑结构1的实际位置相适应,并能够根据施工需要对指定标高范围内的竖向支撑结构1实施局部切割,使得该拆除清运方法的适用范围更广;除尘装置30的筒状主体包覆于拟拆除的竖向支撑结构1的外部并对其进行临时支撑及封闭后,启动切割机60对竖向支撑结构1实施切割拆除施工,除尘装置30能够阻止切割施工产生的碎块、粉尘进入周边环境,并降低了施工的安全风险;拆除后的竖向支撑结构1由夹紧机构夹紧固定于筒状主体内腔后,信息处理平台再次控制两个液压升降机的升降调整两者的相对高度,将装载有已拆除竖向支撑结构1的除尘装置30旋转至水平状态并实施清运;拆除清运装置在运输过程遇不平整、颠簸路况时,压力传感器82和角度传感器81实时获取支撑平台31的压力、倾角数据并反馈至信息处理平台,信息处理平台经过分析及判断后发送信号至压力调节装置83,通过压力调节装置83分别控制两个液压升降机的伸缩以调整两者的相对高度,通过两台液压升降机的高差调节使得装载有已拆除竖向支撑结构1的除尘装置30始终保持水平状态,从而避免竖向支撑结构1因发生过大抖动或过大倾斜而坠落,提高了拆除清运施工的安全性;可见,本发明的拆除清运方法自动化程度高,操作灵活方便,提高了施工效率,不但能够适应场地要求较高的施工环境,而且降低了施工安全风险及对周边环境的污染。In the dismantling, clearing and transporting method of the vertical support structure of the present invention, first, the dismantling and clearing device is moved to the position where the vertical support structure 1 to be dismantled is located, and the pressure sensor 82 and the angle sensor 81 of the self-balancing system will acquire the real-time The pressure and inclination data of the support platform 31 are sent to the information processing platform, and the information processing platform analyzes and judges the relevant information, and adjusts the relative heights of the two hydraulic elevators by controlling the expansion and contraction of the two hydraulic elevators respectively, so that the inclination angle of the dust removal device 30 is the same as the vertical angle. To adapt to the inclination angle of the support structure 1, the method adapts to the actual position of the vertical support structure 1 to be removed by flexibly adjusting the inclination angle of the dust removal device 30, and can adjust the vertical support structure within the specified elevation range according to the construction needs. 1. Partial cutting is carried out to make the dismantling, clearing and transportation method applicable to a wider range; after the cylindrical body of the dust removal device 30 is wrapped around the outside of the vertical support structure 1 to be dismantled and temporarily supported and sealed, the cutting machine is started. 60 Perform cutting and dismantling construction on the vertical support structure 1, and the dust removal device 30 can prevent the fragments and dust generated by the cutting construction from entering the surrounding environment, and reduce the safety risk of construction; the dismantled vertical support structure 1 is clamped by the clamping mechanism. After being firmly fixed in the inner cavity of the cylindrical main body, the information processing platform controls the lifting and lowering of the two hydraulic lifts again to adjust the relative heights of the two, and rotates the dust removal device 30 loaded with the removed vertical support structure 1 to a horizontal state and carries out cleaning and transportation. When the removal and transportation device encounters uneven and bumpy road conditions during transportation, the pressure sensor 82 and the angle sensor 81 acquire the pressure and inclination data of the support platform 31 in real time and feed it back to the information processing platform. The information processing platform sends a signal after analysis and judgment To the pressure regulating device 83, the pressure regulating device 83 controls the expansion and contraction of the two hydraulic lifts to adjust the relative heights of the two, and adjusts the height difference between the two hydraulic lifts so that the dust removal device 30 with the removed vertical support structure 1 is loaded. The horizontal state is always maintained, thereby preventing the vertical support structure 1 from falling due to excessive shaking or excessive inclination, and improving the safety of the demolition, cleaning and transportation construction; it can be seen that the demolition and transportation method of the present invention has a high degree of automation and is flexible and convenient to operate. , improve the construction efficiency, not only can adapt to the construction environment with high site requirements, but also reduce construction safety risks and pollution to the surrounding environment.
所述步骤S2中,在调节除尘装置30的倾角之前还包括,当拟拆除的竖向支撑结构1与拆除清运装置不在同一水平面,即两者之间存在一定高度差时,信息处理平台发送信号至压力调节装置83,通过压力调节装置83同步调整液压 升降机组的两个液压升降机的高度,使得除尘装置30与拟拆除的竖向支撑结构1的高度相适应,由于液压升降机组的高度可根据施工需要灵活调整,提高了拆除清运装置拆除高度的适用范围。In the step S2, before adjusting the inclination of the dust removal device 30, it also includes: when the vertical support structure 1 to be removed and the removal and transportation device are not on the same level, that is, when there is a certain height difference between the two, the information processing platform sends a message. The signal is sent to the pressure regulating device 83, and the heights of the two hydraulic lifts of the hydraulic lifting unit are synchronously adjusted by the pressure regulating device 83, so that the dust removal device 30 is adapted to the height of the vertical support structure 1 to be removed, because the height of the hydraulic lifting unit can be adjusted. It can be adjusted flexibly according to the construction needs, which improves the applicable scope of the removal height of the removal and transportation device.
如图2所示,拆除清运装置还包括设置于行走机构10与液压升降机组之间的转接装置70,转接装置70包括固接于底座11的转动轴71,及与转动轴71活动连接的旋转基座72,第一液压升降机21的底部固接于旋转基座72,第二液压升降机22的底部与旋转基座72铰接;转接装置70的设置使得相连接的除尘装置30和液压升降机组能够相对于行走机构10在水平面内旋转360°;所述步骤S2中,当拟拆除的竖向支撑结构1所在垂直面与除尘装置30所在垂直面存在夹角时,控制旋转基座72带动除尘装置30转动,使得除尘装置30与拟拆除的竖向支撑结构1位于同一垂直面,便于除尘装置30后续的准确定位;综上所述,如图1和图2所示,利用行走机构10的运动改变除尘装置30沿x轴方向的位置,通过调整两个液压升降机的高度改变除尘装置30沿z轴方向的位置,通过旋转转接装置70改变除尘装置30沿y轴方向的位置,使其与拟拆除的竖向支撑结构1的位置相适应,从而实现多维度调整除尘装置30空间位置的目的,使其与竖向支撑结构1的空间位置相适应,由于除尘装置30的定位操作更加灵活方便,因此降低了竖向支撑结构1拆除施工的难度。As shown in FIG. 2 , the dismantling and transporting device further includes a transfer device 70 disposed between the traveling mechanism 10 and the hydraulic lift unit. The transfer device 70 includes a rotating shaft 71 fixed to the base 11 and movable with the rotating shaft 71 The connected rotating base 72, the bottom of the first hydraulic lift 21 is fixed on the rotating base 72, and the bottom of the second hydraulic lift 22 is hinged with the rotating base 72; The hydraulic lift unit can rotate 360° in the horizontal plane relative to the traveling mechanism 10; in the step S2, when there is an included angle between the vertical plane where the vertical support structure 1 to be removed is located and the vertical plane where the dust removal device 30 is located, control the rotating base 72 Drive the dust removal device 30 to rotate, so that the dust removal device 30 and the vertical support structure 1 to be removed are located on the same vertical plane, which is convenient for the subsequent accurate positioning of the dust removal device 30; The movement of the mechanism 10 changes the position of the dust removal device 30 along the x-axis direction, the position of the dust removal device 30 along the z-axis direction is changed by adjusting the heights of the two hydraulic lifts, and the position of the dust removal device 30 along the y-axis direction is changed by rotating the transfer device 70 , so that it can be adapted to the position of the vertical support structure 1 to be removed, so as to achieve the purpose of adjusting the spatial position of the dust removal device 30 in multiple dimensions, so that it can be adapted to the spatial position of the vertical support structure 1. Due to the positioning of the dust removal device 30 The operation is more flexible and convenient, thus reducing the difficulty of dismantling and constructing the vertical support structure 1 .
所述压力调节装置83包括与信息处理平台信号连接的压力控制器,及设置于液压油缸的控制阀,控制阀与压力控制器电连接,压力调节装置83在接收信息处理平台的信号后,控制液压油缸控制阀的开启程度,进而调节液压油缸的行程,实现对液压升降机压力的自动调节,提高了自动化控制的准确性。The pressure regulating device 83 includes a pressure controller signally connected to the information processing platform, and a control valve arranged on the hydraulic cylinder, the control valve is electrically connected to the pressure controller, and the pressure regulating device 83 controls the signal after receiving the signal from the information processing platform. The hydraulic cylinder controls the opening degree of the valve, and then adjusts the stroke of the hydraulic cylinder, realizes the automatic adjustment of the pressure of the hydraulic lift, and improves the accuracy of the automatic control.
如图1和图2所示,行走机构10包括底座11、设置于底座11底部的多对滚轮12,设置于底座11两侧的多个可伸缩支腿14;步骤S1还包括,收缩行走机构10的可伸缩支腿14并通过滚轮12的运动将拆除清运装置整体移动至拟拆除的竖向支撑结构1所在位置就位,伸展可伸缩支腿14使其与底座11构成的稳定支撑体系作为拆除清运装置受力体系的基础,使得拆除清运装置能够在切割拆除工作时处于稳定状态;步骤S3还包括,装载有已拆除的竖向支撑结构1的除尘装置30由倾斜状态旋转至水平状态后,再次收缩可伸缩支腿14并通过滚轮12的运动将已拆除的竖向支撑结构1运送至指定清运点。As shown in FIG. 1 and FIG. 2 , the walking mechanism 10 includes a base 11 , a plurality of pairs of rollers 12 arranged at the bottom of the base 11 , and a plurality of retractable outriggers 14 arranged on both sides of the base 11 ; step S1 further includes shrinking the walking mechanism The retractable legs 14 of 10 and the movement of the rollers 12 move the dismantling and cleaning device as a whole to the position of the vertical support structure 1 to be dismantled, and stretch the retractable legs 14 to form a stable support system with the base 11. As the basis for the force system of the dismantling cleaning and transportation device, the dismantling cleaning and transportation device can be in a stable state during the cutting and dismantling work; step S3 also includes, the dust removal device 30 loaded with the dismantled vertical support structure 1 is rotated from a tilted state to After the horizontal state, the retractable outriggers 14 are retracted again and the dismantled vertical support structure 1 is transported to the designated clearing point by the movement of the rollers 12 .
如图3所示,本实施例的除尘罩包括沿支撑平台31长度方向设置并连接于 支撑平台31两侧的挡板32,及连接于两块挡板32之间的翻板33,翻板33与挡板32之间为铰接、卡接等活动连接方式,方便拆装,挡板32、翻板33均由钢板制成,当然,除尘罩也可采用可伸展收缩的除尘布袋制成,均可实现本发明的技术方案,此处不作限定。所述步骤S2中,拟拆除的竖向支撑结构1支撑于支撑平台31,除尘罩的两块挡板32位于拟拆除的竖向支撑结构1的两侧,除尘罩的翻板33与挡板32活动连接,翻转所述翻板33使得其覆盖于拟拆除的竖向支撑结构1的顶部。As shown in FIG. 3 , the dust cover in this embodiment includes baffles 32 arranged along the length of the support platform 31 and connected to both sides of the support platform 31 , and a flap 33 connected between the two baffles 32 . 33 and the baffle 32 are hinged, snap-connected and other active connections, which are convenient for disassembly and assembly. The baffle 32 and the flap 33 are all made of steel plates. Of course, the dust cover can also be made of stretchable and shrinkable dust bags. All can realize the technical solution of the present invention, which is not limited here. In the step S2, the vertical support structure 1 to be removed is supported on the support platform 31, the two baffles 32 of the dust cover are located on both sides of the vertical support structure 1 to be removed, and the flaps 33 and the baffles of the dust cover are located on both sides of the vertical support structure 1 to be removed. 32 is articulated, and the flap 33 is turned over so that it covers the top of the vertical support structure 1 to be removed.
如图3所示,除尘罩还包括活动连接于其两端的端板34,步骤S2中,翻转或移动端板34使得其与支撑平台31共同构成一封闭空间,切割施工完成后,信息处理平台控制装载有已拆除的竖向支撑结构1的拆除清运装置移出原施工位置,两端端板34封闭,阻止切割施工产生的粉尘进入周边环境,此处,端板34也可采用可伸展收缩的除尘布袋制成,均可实现本发明的技术方案。As shown in FIG. 3 , the dust cover also includes end plates 34 movably connected to both ends of the dust cover. In step S2, the end plates 34 are turned or moved to form a closed space together with the support platform 31. After the cutting construction is completed, the information processing platform Control the removal and removal device loaded with the removed vertical support structure 1 to move out of the original construction position, and the end plates 34 at both ends are closed to prevent the dust generated by the cutting construction from entering the surrounding environment. Here, the end plates 34 can also be stretched and contracted. The dust bag is made of the dust bag, and the technical scheme of the present invention can be realized.
如图3和图4所示,在除尘装置30内腔的两端各设置一个切割机60,切割机60包括:固接于支撑平台31的底板62,缠绕于底板62的转动轴的链锯链条61,及与底板62的转动轴连接的电机,步骤S2中,将两个切割机60的链锯链条61分别缠绕于拟拆除的竖向支撑结构1的外部后,启动切割机60的电机带动链锯链条61移动,同步对竖向支撑结构1的两端进行切割,从而拆除该竖向支撑结构1。As shown in FIG. 3 and FIG. 4 , a cutting machine 60 is provided at both ends of the inner cavity of the dust removal device 30 . The cutting machine 60 includes: a bottom plate 62 fixed to the support platform 31 , and a chainsaw wound around the rotating shaft of the bottom plate 62 . The chain 61 and the motor connected to the rotating shaft of the bottom plate 62. In step S2, after the chainsaw chains 61 of the two cutting machines 60 are respectively wound around the outside of the vertical support structure 1 to be dismantled, the motors of the cutting machines 60 are started. The chainsaw chain 61 is driven to move, and both ends of the vertical support structure 1 are cut synchronously, thereby dismantling the vertical support structure 1 .
如图2所示,拆除清运装置还包括自动喷淋系统,自动喷淋系统包括安装于筒状主体内腔且靠近切割机60设置的多个喷淋头50,通过管路与喷淋头50连接的水泵,与筒状主体连通的污水收集装置和污水循环处理后台(图中未示出),且污水循环处理后台与喷淋头50连通,污水循环处理后台和水泵均与信息处理平台信号连接。所述步骤S2中,在切割机60对拟拆除的竖向支撑结构1实施切割施工时,信息处理平台控制自动喷淋系统启动,位于拟拆除的竖向支撑结构1切割位置的喷淋头50同步喷淋,从而在切割过程中达到降温及除尘的作用,污水收集装置收集喷淋过程中产生的污水,并通过污水循环处理后台将污水循环处理净化为可供再次喷淋使用的水源,并供给喷淋头50进行循环喷淋作业,实现对水资源的再利用,最后,喷淋后产生的废水经由污水排放管道输送至指定地点,避免污染周边环境。As shown in FIG. 2 , the dismantling and cleaning device also includes an automatic spraying system. The automatic spraying system includes a plurality of spraying heads 50 installed in the inner cavity of the cylindrical main body and arranged close to the cutting machine 60 . The water pump connected to 50, the sewage collection device and the sewage circulation treatment background (not shown in the figure) connected with the cylindrical body, and the sewage circulation treatment background is communicated with the sprinkler head 50, and the sewage circulation treatment background and the water pump are both connected with the information processing platform. signal connection. In the step S2, when the cutting machine 60 performs cutting construction on the vertical support structure 1 to be dismantled, the information processing platform controls the automatic sprinkler system to start, and the sprinkler head 50 located at the cutting position of the vertical support structure 1 to be dismantled. Synchronous spraying, so as to achieve the effect of cooling and dust removal during the cutting process. The sewage collection device collects the sewage generated in the spraying process, and purifies the sewage through the sewage recycling treatment background into a water source that can be used for re-spraying. The spraying head 50 is supplied to perform a circulating spraying operation to realize the reuse of water resources. Finally, the waste water generated after spraying is transported to a designated location through a sewage discharge pipeline to avoid polluting the surrounding environment.
如图2所示,第一液压升降机21的底部固接于底座11,第一液压升降机 21的顶部通过转轴23与支撑平台31铰接连接,第二液压升降机22的两端通过转轴23分别与支撑平台31、底座11铰接连接,且所述转轴23均设有自锁结构,上述自锁结构为现有技术内容,此处不再赘述。如图7所示,所述步骤S2中,信息处理平台控制第一液压升降机21下降,且第二液压升降机22上升,根据拟拆除的竖向支撑结构1的倾角调节除尘装置30的倾角,使得支撑平台31顶紧拟拆除的竖向支撑结构1,除尘装置30就位后由自锁结构锁定液压升降机的转轴23,为后续拟拆除的竖向支撑结构1的切割施工提供稳定支撑,所述步骤S3中,松开液压升降机转轴23的锁定,除尘装置30由倾斜状态旋转至水平状态后,再次将两个液压升降机的转轴23锁紧固定,对拆除后的竖向支撑结构1实施清运施工。As shown in FIG. 2 , the bottom of the first hydraulic lift 21 is fixed to the base 11 , the top of the first hydraulic lift 21 is hingedly connected to the support platform 31 through the rotating shaft 23 , and the two ends of the second hydraulic lift 22 are respectively connected to the supporting platform 31 through the rotating shaft 23 . The platform 31 and the base 11 are hingedly connected, and the rotating shaft 23 is provided with a self-locking structure. The above-mentioned self-locking structure is the content of the prior art and will not be repeated here. As shown in FIG. 7 , in the step S2, the information processing platform controls the first hydraulic elevator 21 to descend and the second hydraulic elevator 22 to ascend, and adjusts the inclination angle of the dust removal device 30 according to the inclination angle of the vertical support structure 1 to be dismantled, so that The support platform 31 is pressed against the vertical support structure 1 to be dismantled. After the dust removal device 30 is in place, the rotating shaft 23 of the hydraulic lift is locked by the self-locking structure, so as to provide stable support for the subsequent cutting construction of the vertical support structure 1 to be dismantled. In step S3, the locking of the hydraulic elevator shaft 23 is released, and after the dust removal device 30 is rotated from the inclined state to the horizontal state, the rotating shafts 23 of the two hydraulic elevators are locked and fixed again, and the dismantled vertical support structure 1 is cleaned and transported. construction.
如图9所示,夹紧机构包括设置于除尘装置30内腔的至少两对夹钳40,及与两对夹钳40连接的夹紧机构油缸(图中未示出),步骤S2中,除尘装置30就位后,控制夹紧机构的油缸伸缩,驱动夹紧机构的至少两对夹钳40对拟拆除的竖向支撑结构1夹紧固定,避免竖向支撑结构1在切割及运输过程中发生坠落而引发安全事故。更佳的,夹钳40外侧还设有均布的凸齿41,凸齿41的设置增大了夹钳40与拟拆除的竖向支撑结构1之间的摩擦力,避免竖向支撑结构1在外力的作用下发生位移。As shown in FIG. 9, the clamping mechanism includes at least two pairs of clamps 40 arranged in the inner cavity of the dust removal device 30, and a clamping mechanism oil cylinder (not shown in the figure) connected with the two pairs of clamps 40. In step S2, After the dust removal device 30 is in place, the oil cylinder of the clamping mechanism is controlled to expand and contract, and at least two pairs of clamps 40 of the clamping mechanism are driven to clamp and fix the vertical support structure 1 to be removed, so as to avoid the vertical support structure 1 during cutting and transportation. A safety accident occurs due to a fall. More preferably, the outer side of the clamp 40 is also provided with evenly distributed protruding teeth 41. The arrangement of the protruding teeth 41 increases the friction between the clamp 40 and the vertical support structure 1 to be removed, and avoids the vertical support structure 1. Displacement occurs under the action of external force.
如图2所示,底座11的靠近第一液压升降机21的一端设有槽口15,槽口15与液压升降机组同轴,且槽口15的宽度大于除尘装置30横截面的宽度,使得除尘装置30旋转至呈竖直状态时,其不会与底座11发生碰撞。As shown in FIG. 2 , the end of the base 11 close to the first hydraulic elevator 21 is provided with a notch 15, the notch 15 is coaxial with the hydraulic elevator unit, and the width of the notch 15 is larger than the width of the cross section of the dust removal device 30, so that the dust removal When the device 30 is rotated to a vertical state, it will not collide with the base 11 .
请继续参考图2,支撑平台31顶部还设有多个垫块35,拟拆除的竖向支撑结构1支撑于多个垫块35,以减小竖向支撑结构1与支撑平台31上表面的摩擦力,以降低设备损耗。Please continue to refer to FIG. 2 , the top of the support platform 31 is further provided with a plurality of spacers 35 , and the vertical support structure 1 to be removed is supported on the plurality of spacers 35 to reduce the distance between the vertical support structure 1 and the upper surface of the support platform 31 . friction to reduce equipment wear.
请继续参考图2,为避免占用除尘装置30内腔切割施工的作业空间,拆除清运装置还包括设置于支撑平台31底部或底座11顶部的集成后台90,集成后台90至少包括切割机60的电机、自动喷淋系统的水泵、夹紧机构油缸等,挡板32上还设有多个通孔,集成后台90的电线、水管、油路等穿过多个通孔后与位于除尘装置30内腔的相应设备连接,将集成后台90安装于除尘装置30外部并集中管理,不但节省空间,而且维修方便。Please continue to refer to FIG. 2 , in order to avoid occupying the working space for the cutting construction in the inner cavity of the dust removal device 30 , the removal and removal device also includes an integrated backstage 90 disposed at the bottom of the support platform 31 or the top of the base 11 , and the integrated backstage 90 at least includes the cutting machine 60 . The motor, the water pump of the automatic sprinkler system, the oil cylinder of the clamping mechanism, etc., and the baffle plate 32 are also provided with a plurality of through holes. The wires, water pipes, oil circuits, etc. of the integrated background 90 pass through the plurality of through holes and are connected to the dust removal device 30 The corresponding equipment in the inner cavity is connected, and the integrated background 90 is installed outside the dust removal device 30 and managed centrally, which not only saves space, but also facilitates maintenance.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定, 本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosure fall within the scope of the claims.

Claims (10)

  1. 一种竖向支撑结构的拆除清运方法,其特征在于,步骤如下:A method for dismantling, clearing and transporting a vertical support structure, characterized in that the steps are as follows:
    S1:将拆除清运装置移动至拟拆除的竖向支撑结构所在位置就位,且拟拆除的竖向支撑结构与拆除清运装置位于同一水平面,所述拆除清运装置包括行走机构、液压升降机组、除尘装置、自平衡系统,以及分别与行走机构、自平衡系统及除尘装置信号连接的信息处理平台,所述除尘装置包括筒状主体、设置于筒状主体内腔的夹紧机构及切割机,所述液压升降机组包括沿行走机构轴线竖向间隔设置,且分别与除尘装置、行走机构铰接的第一液压升降机和第二液压升降机,所述自平衡系统包括设置于支撑平台的压力传感器和角度传感器,及与液压升降机组连接的压力调节装置;S1: Move the removal and removal device to the position of the vertical support structure to be removed, and the vertical support structure to be removed is on the same level as the removal removal device. The removal removal device includes a traveling mechanism, a hydraulic lift assembly, a dust removal device, a self-balancing system, and an information processing platform respectively connected to the traveling mechanism, the self-balancing system, and the dust removal device. The dust removal device includes a cylindrical body, a clamping mechanism arranged in the inner cavity of the cylindrical body, and a cutting The hydraulic lift unit includes a first hydraulic lift and a second hydraulic lift that are vertically spaced along the axis of the traveling mechanism and are hinged to the dust removal device and the traveling mechanism, respectively. The self-balancing system includes a pressure sensor arranged on the support platform. and angle sensor, and pressure regulating device connected with hydraulic lift unit;
    S2:所述自平衡系统的压力传感器和角度传感器实时获取支撑平台的压力、倾角数据并将其发送至信息处理平台,所述信息处理平台对相关信息进行分析及判断,通过分别控制两个液压升降机的伸缩以调整两者的相对高度,使得除尘装置的倾角与拟拆除的竖向支撑结构的倾角相适应,除尘装置的夹紧机构夹紧拟拆除的竖向支撑结构,且筒状主体包覆于其外部,启动切割机对竖向支撑结构实施切割拆除施工;S2: The pressure sensor and the angle sensor of the self-balancing system acquire the pressure and inclination data of the support platform in real time and send them to the information processing platform. The information processing platform analyzes and judges the relevant information, and controls the two hydraulic pressures respectively. The lift is telescopic to adjust the relative height of the two, so that the inclination of the dust removal device is compatible with the inclination of the vertical support structure to be removed, the clamping mechanism of the dust removal device clamps the vertical support structure to be removed, and the cylindrical main body package Cover it on the outside, start the cutting machine to carry out the cutting and dismantling of the vertical support structure;
    S3:使装载有已拆除的竖向支撑结构的拆除清运装置离开原施工位置,所述信息处理平台再次控制两个液压升降机的伸缩以调整两者的相对高度,使得所述除尘装置由倾斜状态旋转至水平状态,控制行走机构将已拆除的竖向支撑结构运送至指定清运点。S3: The dismantling and transporting device loaded with the dismantled vertical support structure is moved away from the original construction position, and the information processing platform controls the expansion and contraction of the two hydraulic lifts again to adjust the relative heights of the two, so that the dust removal device is tilted by The state is rotated to the horizontal state, and the traveling mechanism is controlled to transport the dismantled vertical support structure to the designated clearing point.
  2. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2中,在调节除尘装置的倾角之前还包括,当拟拆除的竖向支撑结构与拆除清运装置不在同一水平面时,所述信息处理平台发送信号至压力调节装置,通过压力调节装置同步调整液压升降机组的两个液压升降机的高度,使得除尘装置与拟拆除的竖向支撑结构的高度相适应。The dismantling, clearing and transporting method according to claim 1, characterized in that: in the step S2, before adjusting the inclination of the dust removal device, the method further comprises: when the vertical support structure to be dismantled and the dismantling and transporting device are not on the same level, The information processing platform sends a signal to the pressure adjustment device, and the pressure adjustment device synchronously adjusts the heights of the two hydraulic elevators of the hydraulic elevator unit, so that the dust removal device is adapted to the height of the vertical support structure to be removed.
  3. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2中,当拟拆除的竖向支撑结构所在垂直面与除尘装置所在垂直面存在夹角时,转动设置于行走机构与液压升降机组之间的转接装置,所述转接装置的旋转基座带动除 尘装置转动,使得除尘装置与拟拆除的竖向支撑结构位于同一垂直面。The dismantling, clearing and transporting method according to claim 1, characterized in that: in the step S2, when there is an included angle between the vertical plane where the vertical support structure to be dismantled is located and the vertical plane where the dust removal device is located, the rotating mechanism is arranged between the traveling mechanism and the dust removal device. The transfer device between the hydraulic lift units, the rotating base of the transfer device drives the dust removal device to rotate, so that the dust removal device and the vertical support structure to be removed are located on the same vertical plane.
  4. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2中,拟拆除的竖向支撑结构支撑于支撑平台,除尘罩的两块挡板位于拟拆除的竖向支撑结构的两侧,除尘罩的翻板与一侧挡板活动连接,翻转所述翻板使得其覆盖于拟拆除的竖向支撑结构的顶部。The dismantling, clearing and transporting method according to claim 1, characterized in that: in the step S2, the vertical support structure to be dismantled is supported on the support platform, and the two baffles of the dust cover are located at the end of the vertical support structure to be dismantled. On both sides, the flaps of the dust cover are movably connected to the side baffles, and the flaps are turned over to cover the top of the vertical support structure to be dismantled.
  5. 根据权利要求4所述的拆除清运方法,其特征在于:所述步骤S2中,所述除尘罩还包括活动连接于其两端的端板,翻转或移动端板使得其与支撑平台共同构成一封闭空间,切割施工完成后,信息处理平台控制装载有已拆除的竖向支撑结构的拆除清运装置移出原施工位置,翻转或移动所述端板封闭所述除尘罩的两端。The dismantling, clearing and transporting method according to claim 4, characterized in that: in step S2, the dust hood further comprises end plates movably connected to both ends of the dust cover, and the end plates are turned or moved so that they and the support platform together form a In the closed space, after the cutting construction is completed, the information processing platform controls the dismantling and transporting device loaded with the dismantled vertical support structure to move out of the original construction position, and flips or moves the end plate to close both ends of the dust cover.
  6. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2还包括,将设置于除尘装置内腔的两个切割机的链锯链条分别缠绕于拟拆除的竖向支撑结构的外部后,启动切割机的电机带动链锯链条移动,同步对竖向支撑结构的两端进行切割。The dismantling, clearing and transporting method according to claim 1, characterized in that: the step S2 further comprises: winding the chainsaw chains of the two cutting machines arranged in the inner cavity of the dust removal device respectively around the vertical support structure to be dismantled. After the outside, the motor of the cutting machine is started to drive the chain saw chain to move, and the two ends of the vertical support structure are cut synchronously.
  7. 根据权利要求1所述的拆除清运方法,其特征在于,所述步骤S2还包括:所述拆除清运装置还包括自动喷淋系统,在实施切割施工的同时,信息处理平台控制自动喷淋系统启动,使得位于竖向支撑结构切割位置的喷淋头自动喷淋,污水收集装置收集喷淋过程中产生的污水,并通过污水循环处理后台将污水循环处理净化为可供再次喷淋使用的水源,并供给喷淋头进行循环喷淋作业,喷淋后产生的废水经由污水排放管道输送至指定地点。The dismantling, clearing and transporting method according to claim 1, wherein the step S2 further comprises: the dismantling and clearing and transporting device further comprises an automatic spraying system, and the information processing platform controls the automatic spraying while the cutting construction is performed. The system is activated, so that the sprinkler head located at the cutting position of the vertical support structure is automatically sprayed, and the sewage collection device collects the sewage generated during the spraying process, and purifies the sewage through the sewage recycling treatment background to be used for re-spraying. The water source is supplied to the sprinkler head for circulating spray operation, and the waste water generated after spraying is transported to the designated location through the sewage discharge pipeline.
  8. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2中,所述除尘装置由水平状态旋转至倾斜状态后,将两个所述液压升降机与所述行走机构、所述除尘装置活动连接的转轴锁紧固定,对拟拆除的竖向支撑结构实施切割施工,所述步骤S3中,松开两个所述液压升降机的转轴锁定,使所述除尘装置由倾斜状态旋转至水平状态后,再次将两个所述液压升降机的转轴锁紧固定, 将拆除后的所述竖向支撑结构实施清运施工。The dismantling, clearing and transporting method according to claim 1, characterized in that: in step S2, after the dust removal device is rotated from a horizontal state to an inclined state, the two hydraulic lifts are connected to the traveling mechanism, the The movable shaft of the dust removal device is locked and fixed, and the vertical support structure to be removed is cut and constructed. In the step S3, the lock of the rotation shafts of the two hydraulic elevators is released, so that the dust removal device is rotated from a tilted state to After being in a horizontal state, the rotating shafts of the two hydraulic lifts are locked and fixed again, and the dismantled vertical support structure is cleaned and transported.
  9. 根据权利要求1所述的拆除清运方法,其特征在于:所述步骤S2中,除尘装置就位后,控制夹紧机构的油缸伸缩,驱动夹紧机构的至少两对夹钳对拟拆除的竖向支撑结构夹紧固定,且夹钳外侧还设有均布的凸齿。The dismantling, clearing and transporting method according to claim 1, characterized in that: in the step S2, after the dust removal device is in place, the oil cylinder of the clamping mechanism is controlled to expand and contract, and at least two pairs of clamps of the clamping mechanism are driven to align the objects to be removed. The vertical support structure is clamped and fixed, and the outer side of the clamp is also provided with evenly distributed protruding teeth.
  10. 根据权利要求1所述的拆除清运方法,其特征在于:所述行走机构的底座靠近液压升降机的一端设有槽口,所述槽口与液压升降机组同轴,且所述槽口的宽度大于所述除尘装置横截面的宽度。The dismantling, clearing and transporting method according to claim 1, wherein a notch is provided at one end of the base of the walking mechanism close to the hydraulic lift, the notch is coaxial with the hydraulic lift unit, and the width of the notch is larger than the width of the cross section of the dust removal device.
PCT/CN2021/085565 2020-08-21 2021-04-06 Vertical support structure removal and clearing method WO2022037082A1 (en)

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