WO2022036574A1 - Poultry plucking device - Google Patents

Poultry plucking device Download PDF

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Publication number
WO2022036574A1
WO2022036574A1 PCT/CN2020/109901 CN2020109901W WO2022036574A1 WO 2022036574 A1 WO2022036574 A1 WO 2022036574A1 CN 2020109901 W CN2020109901 W CN 2020109901W WO 2022036574 A1 WO2022036574 A1 WO 2022036574A1
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WO
WIPO (PCT)
Prior art keywords
water
poultry
heating
bin
outlet pipe
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PCT/CN2020/109901
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French (fr)
Chinese (zh)
Inventor
李辉
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南京溧水高新创业投资管理有限公司
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Priority to PCT/CN2020/109901 priority Critical patent/WO2022036574A1/en
Publication of WO2022036574A1 publication Critical patent/WO2022036574A1/en

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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/02Plucking mechanisms for poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/04Scalding, singeing, waxing, or dewaxing poultry

Definitions

  • the present application relates to the technical field of poultry slaughtering and processing equipment, and in particular, to a poultry depilation device.
  • Poultry hair removal machine is a machine used for automatic hair removal after slaughtering poultry such as chickens, ducks and geese. device of.
  • poultry depilation is put into the depilation device after the poultry is slaughtered.
  • the motor at the bottom end of the depilation device is used to drive the rotating device to rotate and dehair the broiler.
  • the rubber rods on the internal rotating mechanism rub, causing the feathers to fall off the broilers.
  • the Chinese patent with the existing authorization publication number CN210054456U discloses an automated poultry depilation device, including a bottom frame and a scalding device fixed on the bottom frame for heating the poultry and a depilation device for depilating the poultry, respectively,
  • the scalding device includes a scalding tank that can hold hot water and can be heated, and the depilation device includes a depilation box. It is characterized in that a guide hopper is provided at one end of the depilation box near the scalding tank, and the guide hopper is open.
  • the scalding device further includes a turning box located in the scalding box and a rotatable stirrer arranged in the turning box, and the lower surface of the turning box is a hollow structure; It includes a turning mechanism fixed on the chassis and located between the scalding device and the hair removal device.
  • the turning mechanism includes a turning shaft, which is rotatably connected to the end of the scalding tank close to the hair removal device.
  • One side surface of the overturning box is fixedly connected with the overturning shaft, and rotating the overturning shaft can make the overturning box overturn until the opening faces the opening of the hopper.
  • the poultry When working, the poultry is poured into the turning box, so that the poultry is turned over by the stirrer in the turning box, so that the poultry can be heated evenly.
  • the turning box can be turned to be located on the guide hopper through the turning mechanism, so that the poultry can be brought into the guide hopper, and then slide down into the depilation box through the guide hopper for depilation; Out and slide down onto the receiving plate, and the dehairing of the poultry is completed.
  • the above-mentioned prior art scheme has the following defects: after the poultry is slaughtered, it is directly thrown into the scalding box for heating, but the poultry body will be covered with blood and some feathers will fall off, so the water pollution speed in the scalding device is extremely fast, which requires Replace it in time, otherwise the content of the scalding water is too high and adheres to the poultry to be treated later, affecting the normal hair removal work. This problem needs to be solved.
  • the purpose of the present application is to provide a poultry depilation device, which has the effect of facilitating the replacement of scalding water.
  • a poultry depilation device includes a scalding device for heating the poultry, a depilation box for depilating the poultry, and a receiving frame for receiving the depilated poultry, the scalding device includes a water tank, and the water tank is divided into The heating chamber above and the water changing chamber at the bottom are separated by a partition plate, and a water conduit connecting the heating chamber and the water changing chamber is arranged on the partition plate.
  • An electric valve for controlling flow is provided; a partition layer filled with hot oil is arranged on the side wall of the heating bin, a heating rod is arranged in the partition layer, a water inlet pipe is arranged on the heating bin, and the water changing bin is A water outlet pipe is arranged on the water outlet pipe, and a valve is arranged on the water inlet pipe and the water outlet pipe; the scalding device includes an overturning box located in the heating chamber and a rotatable stirrer arranged in the overturning box.
  • the lower surface is a hollow structure.
  • the electric valve when there are too many impurities in the water in the heating chamber, the electric valve is used to open the aqueduct, so that the water in the heating chamber enters the water changing chamber, and the aqueduct is closed. Open the valve on the water inlet pipe, and pour clean water into the heating chamber. After the water in the heating chamber is heated, open the valve on the water outlet pipe to discharge the sewage in the water exchange chamber, and wait for the next time to accommodate the sewage in the heating chamber. , to achieve the effect of convenient water change.
  • the heating rod heats the hot oil in the compartment, and the hot oil further heats the water in the heating chamber.
  • the sewage in the water exchange tank exchanges heat with the water in the heating tank, which further accelerates the heating speed of the water in the heating tank, and has the effect of saving resources.
  • the present application is further configured as follows: the separator is in a bowl shape, the separator is a metal plate, and a stirring device is arranged in the water exchange bin.
  • the bowl-shaped partition increases the contact area between the water exchange tank and the heating tank, and accelerates the heat exchange rate between the water exchange tank and the heating tank.
  • the stirring device keeps the sewage in a tumbling state, further accelerating the heat exchange rate. .
  • the present application further provides that: the water outlet pipe is provided with a net pocket, and the net pocket is detachably connected to the water outlet pipe.
  • the sewage in the water changing tank is generally mixed with feathers of poultry, the net bag performs preliminary filtering on the sewage, and the feathers are collected in the net bag to achieve the effect of sewage treatment; the detachable connection method is convenient to remove the net bag for clean up.
  • the present application further provides that: the opening of the net bag is provided with a sleeve, the sleeve is provided with an internal thread, and the bottom of the water outlet pipe is provided with an external thread matched with the internal thread.
  • the casing and the water outlet pipe are connected by threads, thereby realizing the detachable connection between the net bag and the water outlet pipe.
  • the stirring device includes a stirring shaft and a stirring support rod arranged on the stirring shaft, and the stirring support rod is in the shape of a triangular prism.
  • the stirring support rod in the shape of a triangular prism can have the effect of crushing sundries.
  • the present application is further provided as follows: several conical blocks are arranged on the side wall of the stirring shaft.
  • the conical block can reduce the debris adhering to the stirring shaft or break the debris near the stirring shaft, and reduce the cleaning frequency of the water changing tank.
  • a serrated protrusion is provided on the side wall of the stirring support rod.
  • the side wall of the water changing bin is a double-layer mechanism.
  • the double-layer structure reduces the heat loss of the sewage in the water exchange tank, and ensures the heat exchange between the water exchange tank and the heating tank.
  • thermometers are provided in the water changing tank and heating tank, and a transparent observation window for observing the thermometer is provided outside the water tank.
  • the present application is further configured as follows: a feeding port is provided above the heating bin, and a condensation plate is provided above the feeding port.
  • the water in the heating chamber evaporates quickly, and the condensing plate liquefies the water vapor, which finally drips into the heating chamber.
  • the sewage in the heating tank enters the water exchange tank through the aqueduct pipe, and passes through the heating tank. Add clean water to the water inlet pipe again, and the sewage in the water tank is discharged through the water outlet pipe;
  • the sewage is preliminarily filtered to remove some feathers and coagulated blood clots
  • Fig. 1 is the overall structure schematic diagram of the embodiment of the present application.
  • FIG. 2 is an enlarged schematic structural diagram of part A in FIG. 1 .
  • a poultry depilation device disclosed in this application includes a blanching device 1 for heating the poultry, a depilation box 2 for depilating the poultry, and a receiving frame 3 for receiving the depilated poultry. It includes a set of control system (not shown in the figure), which can be a PLC controller to control the work of each motor, cylinder, electric valve 16 and other executive elements.
  • the depilation box 2 and the receiving frame 3 are in the prior art, and one of the embodiments refers to the Chinese Patent Publication No. CN210054456U.
  • the scalding device 1 includes a water tank.
  • the water tank is divided into a heating bin 12 located above and a water exchange bin 13 located below.
  • the heating bin 12 and the water exchange bin 13 are separated by a partition 14, and the partition 14 is provided with a communication heating
  • the water conduit 15 of the tank 12 and the water exchange tank 13 is provided with an electric valve 16 for controlling the flow.
  • the heating chamber 12 is provided with a water inlet pipe 4
  • the water exchange chamber 13 is provided with a water outlet pipe 41
  • both the water inlet pipe 4 and the water outlet pipe 41 are provided with valves.
  • the electric valve 16 is used to open the water conduit 15, so that the water in the heating chamber 12 enters the water exchange chamber 13, and the water conduit 15 is closed. Open the valve on the water inlet pipe 4, and pass clean water into the heating chamber 12. After the water in the heating chamber 12 is heated, open the valve on the water outlet pipe 41 to discharge the sewage in the water changing chamber 13, and wait for the next storage.
  • the sewage in the heating bin 12 achieves the effect of convenient water exchange.
  • the scalding device 1 includes an inversion box 51 located in the heating bin 12 and a rotatable stirrer 5 disposed in the inversion box 51, and the lower surface of the inversion box 51 is a hollow structure.
  • An inversion mechanism is installed between the inversion box 51 and the depilation box 2 for pouring the poultry in the inversion box 51 into the depilation box 2 . After the inversion box 51 is put into the heating bin 12 , the hollow structure allows hot water to penetrate into the inversion box 51 , so as to heat the poultry placed in the inversion box 51 .
  • a partition 17 filled with hot oil is arranged on the side wall of the heating bin 12, and a heating rod 18 is arranged in the partition 17.
  • the side wall of the water changing bin 13 is a double-layer mechanism, which has a certain heat insulation effect and can effectively prevent operation. Personnel accidentally touch the water changing tank 13 and cause burns. In addition, it is also necessary to improve the overheating problem of the water exchange tank 13 from the perspective of materials, such as coating the outer wall of the water exchange tank 13 with a material with low thermal conductivity.
  • the hot oil adopts high-precision base oil, which is prepared with various additives such as cleaning, dispersion and high temperature resistance. It has the advantages of no pollution, good thermal conductivity, long service life and no corrosion to equipment.
  • the heating rod 18 is energized and heated, so that the hot oil is always in a high temperature state, so that the temperature is transferred to the water in the heating chamber 12, so that the hot water is heated and maintained at a high temperature.
  • the baffle 14 is in the shape of a bowl, which increases the contact area between the heating chamber 12 and the water exchange chamber 13 and accelerates the heat exchange rate.
  • the separator 14 is a metal plate, and the heat conduction speed is relatively fast.
  • a stirring device is arranged in the water exchange tank 13 , and the stirring device includes a stirring shaft 7 and a stirring support rod 71 arranged on the stirring shaft 7 , and the stirring support rod 71 is in the shape of a triangular prism.
  • Several conical blocks 72 are arranged on the side wall of the stirring shaft 7 .
  • a serrated protrusion 73 is provided on the side wall of the stirring support rod 71 .
  • the stirring device accelerates the heat exchange between the heating bin 12 and the water changing bin 13, and on the other hand, it has the effect of breaking up coagulated blood clots and other sundries, which is convenient for subsequent discharge of sewage.
  • a net pocket 6 is provided at the water outlet pipe 41 , and the net pocket 6 is detachably connected to the water outlet pipe 41 .
  • the opening of the net pocket 6 is provided with a sleeve 61, the sleeve 61 is provided with an internal thread, and the bottom of the water outlet pipe 41 is provided with an external thread matched with the internal thread.
  • the sewage in the water changing tank 13 is generally mixed with feathers of poultry, and the net bag 6 performs preliminary filtering on the sewage, and collects the feathers in the net bag 6 to achieve the effect of sewage treatment.
  • the net pocket 6 and the water outlet pipe 41 are detachably connected through the threaded connection between the water outlet pipe 41 and the casing 61 , so that the net pocket 6 can be easily removed for cleaning, thereby facilitating subsequent further sewage treatment.
  • Thermometers are provided in the water changing tank 13 and the heating tank 12, and a transparent observation window for observing the thermometer is provided outside the water tank. It is convenient to observe whether the water temperature in the heating chamber 12 reaches the standard. At the same time, when the water temperature in the heating chamber 12 is lower than that in the water changing chamber 13, the water in the water changing chamber 13 needs to be discharged in time.
  • a feeding port 42 is provided above the heating bin 12 , and a condensation plate 43 is provided above the feeding port 42 , so that the water vapor above the feeding port 42 is liquefied, and finally drops into the heating bin 12 .
  • the implementation principle of this embodiment is: when the water in the heating chamber 12 is too mixed with impurities, the electric valve 16 is used to open the water conduit 15 so that the water in the heating chamber 12 enters the water exchange chamber 13 and the water conduit 15 is closed. Open the valve on the water inlet pipe 4, and pour clean water into the heating chamber 12. After the water in the heating chamber 12 is heated, observe the temperature difference between the heating chamber 12 and the water changing chamber 13 through a thermometer. When the water temperature is lower than the heating chamber 12, the valve on the water outlet pipe 41 is opened to discharge the sewage in the water exchange chamber 13, and wait for the next time to accommodate the sewage in the heating chamber 12, thus achieving the effect of convenient water exchange.

Abstract

Disclosed is a poultry plucking device, which relates to the technical field of poultry slaughtering and treatment apparatuses, and aims to solve the problem in the prior art that it is hard to change hot water in a scalding device. The main point of the technical solution thereof is that a scalding device comprises a water tank, wherein the water tank is divided into an upper heating bin and a lower water changing bin; the heating bin and the water changing bin are partitioned by a partition plate; a water guide pipe for communicating the heating bin with the water changing bin is arranged on the partition plate; an electric valve for controlling a flow is arranged on the water guide pipe; a side wall of the heating bin is provided with an interlayer filled with hot oil; a heating rod is arranged in the interlayer; a water intake pipe is arranged on the heating bin; a water output pipe is arranged on the water changing bin; and the water intake pipe and the water output pipe are each provided with a valve. The scalding device comprises an overturning box located in the heating bin, and a stirrer which is arranged in the overturning box and is rotatable, wherein the lower surface of the overturning box is of a hollowed-out structure. By means of the present application, the effect of facilitating hot water changing is achieved, thereby ensuring that the plucking operation is performed smoothly.

Description

一种家禽脱毛装置A poultry hair removal device 技术领域technical field
本申请涉及家禽屠宰处理设备的技术领域,尤其是涉及一种家禽脱毛装置。The present application relates to the technical field of poultry slaughtering and processing equipment, and in particular, to a poultry depilation device.
背景技术Background technique
家禽脱毛机是用于鸡鸭鹅等家禽宰杀后自动脱毛的一种机器,该设备具有干净快速高效方便等许多优点,使人从劳累、繁琐的拔毛工作中脱离出来,家禽屠宰加工必备的设备。为了提高家禽屠宰的效率,用于家禽脱毛的设备在家禽屠宰后投入脱毛设备内,在进行脱毛时用脱毛设备内底端的电机带动旋转装置对放入的肉鸡进行旋转脱毛,在肉鸡与脱毛桶内部的旋转装置上的橡胶棒摩擦,使得肉鸡上的鸡毛脱落。Poultry hair removal machine is a machine used for automatic hair removal after slaughtering poultry such as chickens, ducks and geese. device of. In order to improve the efficiency of poultry slaughter, the equipment used for poultry depilation is put into the depilation device after the poultry is slaughtered. During depilation, the motor at the bottom end of the depilation device is used to drive the rotating device to rotate and dehair the broiler. The rubber rods on the internal rotating mechanism rub, causing the feathers to fall off the broilers.
现有授权公开号为CN210054456U的中国专利公开了一种自动化的家禽脱毛设备,包括有底架和固定于底架上分别用于使家禽受热的烫水装置及用于使家禽脱毛的脱毛装置,所述烫水装置包括有盛放热水且可加热的烫水箱,所述脱毛装置包括有脱毛箱,其特征在于:所述脱毛箱靠近所述烫水箱一端设有导料斗,该导料斗开口朝上,且向脱毛箱内倾斜;所述烫水装置还包括有位于烫水箱内的翻转箱和设置于翻转箱内且可转动的搅拌器,所述翻转箱下表面为镂空的结构;还包括有固定于底架上且位于烫水装置和脱毛装置之间的翻转机构,所述翻转机构包括有翻转轴,该翻转轴可转动的连接于烫水箱靠近所述脱毛装置的一端,所述翻转箱其中一侧面与翻转轴固定连接,且转动翻转轴可使翻转箱翻转至开口朝向于所述导料斗的开口上。工作时,将家禽倒入翻转箱内,使家禽在翻转箱内受搅拌器的搅拌而翻转,从而使家禽能够均匀受热。通过翻转机构可将翻转箱转动至位于导料斗上,便于将家禽带入导料斗内,并经导料斗滑落至脱毛箱内,以进行脱毛;完成脱毛之后,通过脱毛辊将完成脱毛的家禽带出并滑落至承接板上,即可完成家禽的脱毛工作。The Chinese patent with the existing authorization publication number CN210054456U discloses an automated poultry depilation device, including a bottom frame and a scalding device fixed on the bottom frame for heating the poultry and a depilation device for depilating the poultry, respectively, The scalding device includes a scalding tank that can hold hot water and can be heated, and the depilation device includes a depilation box. It is characterized in that a guide hopper is provided at one end of the depilation box near the scalding tank, and the guide hopper is open. upward, and inclined into the depilation box; the scalding device further includes a turning box located in the scalding box and a rotatable stirrer arranged in the turning box, and the lower surface of the turning box is a hollow structure; It includes a turning mechanism fixed on the chassis and located between the scalding device and the hair removal device. The turning mechanism includes a turning shaft, which is rotatably connected to the end of the scalding tank close to the hair removal device. One side surface of the overturning box is fixedly connected with the overturning shaft, and rotating the overturning shaft can make the overturning box overturn until the opening faces the opening of the hopper. When working, the poultry is poured into the turning box, so that the poultry is turned over by the stirrer in the turning box, so that the poultry can be heated evenly. The turning box can be turned to be located on the guide hopper through the turning mechanism, so that the poultry can be brought into the guide hopper, and then slide down into the depilation box through the guide hopper for depilation; Out and slide down onto the receiving plate, and the dehairing of the poultry is completed.
上述中的现有技术方案存在以下缺陷:家禽被宰杀后直接扔进翻转箱内烫水加热,但是家禽身上会糊满血水、部分羽毛脱落,因此烫水装置内的水污染速度极快,需要及时更换,否则烫水内容物太高,粘附在后面待处理的家禽身上,影响正常脱毛工作,该问题有待解决。The above-mentioned prior art scheme has the following defects: after the poultry is slaughtered, it is directly thrown into the scalding box for heating, but the poultry body will be covered with blood and some feathers will fall off, so the water pollution speed in the scalding device is extremely fast, which requires Replace it in time, otherwise the content of the scalding water is too high and adheres to the poultry to be treated later, affecting the normal hair removal work. This problem needs to be solved.
申请内容Application content
本申请的目的是提供一种家禽脱毛装置,其具有方便更换烫水的效果。The purpose of the present application is to provide a poultry depilation device, which has the effect of facilitating the replacement of scalding water.
本申请的上述申请目的是通过以下技术方案得以实现的:The above-mentioned application purpose of the present application is achieved through the following technical solutions:
一种家禽脱毛装置,包括使家禽受热的烫水装置、用于使家禽脱毛的脱毛箱以及用于承接完成脱毛的家禽的承接架,所述烫水装置包括有水箱,所述水箱分为位于上方的加 热仓和位于下方的换水仓,所述加热仓和换水仓之间通过隔板分隔,所述隔板上设置有连通加热仓和换水仓的导水管,所述导水管上设置有控制流量的电动阀;所述加热仓的侧壁上设置填充有热油的隔层,所述隔层内设置有加热棒,所述加热仓上设置有进水管,所述换水仓上设置有出水管,所述进水管和出水管上均设置有阀门;所述烫水装置包括有位于加热仓内的翻转箱和设置于翻转箱内且可转动的搅拌器,所述翻转箱下表面为镂空结构。A poultry depilation device includes a scalding device for heating the poultry, a depilation box for depilating the poultry, and a receiving frame for receiving the depilated poultry, the scalding device includes a water tank, and the water tank is divided into The heating chamber above and the water changing chamber at the bottom are separated by a partition plate, and a water conduit connecting the heating chamber and the water changing chamber is arranged on the partition plate. An electric valve for controlling flow is provided; a partition layer filled with hot oil is arranged on the side wall of the heating bin, a heating rod is arranged in the partition layer, a water inlet pipe is arranged on the heating bin, and the water changing bin is A water outlet pipe is arranged on the water outlet pipe, and a valve is arranged on the water inlet pipe and the water outlet pipe; the scalding device includes an overturning box located in the heating chamber and a rotatable stirrer arranged in the overturning box. The lower surface is a hollow structure.
通过采用上述技术方案:当加热仓内的水杂质过多时,利用电动阀开启导水管,使得加热仓内的水进入换水仓,关闭导水管。开启进水管上的阀门,向加热仓内通入干净的水,等加热仓内水被加热后,开启出水管上的阀门,排出换水仓内的污水,等待下一次容纳加热仓内的污水,达到了方便换水的效果。加热棒加热隔层内的热油,热油进一步对加热仓内的水进行加热。同时换水仓内污水与加热仓内的水进行热交换,进一步加快加热仓的水加热速度,并且起到了节约资源的效果。By adopting the above technical scheme: when there are too many impurities in the water in the heating chamber, the electric valve is used to open the aqueduct, so that the water in the heating chamber enters the water changing chamber, and the aqueduct is closed. Open the valve on the water inlet pipe, and pour clean water into the heating chamber. After the water in the heating chamber is heated, open the valve on the water outlet pipe to discharge the sewage in the water exchange chamber, and wait for the next time to accommodate the sewage in the heating chamber. , to achieve the effect of convenient water change. The heating rod heats the hot oil in the compartment, and the hot oil further heats the water in the heating chamber. At the same time, the sewage in the water exchange tank exchanges heat with the water in the heating tank, which further accelerates the heating speed of the water in the heating tank, and has the effect of saving resources.
本申请进一步设置为:所述隔板呈碗状,所述隔板为金属板,所述换水仓内设置有搅拌装置。The present application is further configured as follows: the separator is in a bowl shape, the separator is a metal plate, and a stirring device is arranged in the water exchange bin.
通过采用上述技术方案:呈碗状的隔板增大了换水仓和加热仓的接触面积,加快换水仓与加热仓的换热速度,搅拌装置令污水保持翻滚状态,进一步加快换热速度。By adopting the above technical solutions: the bowl-shaped partition increases the contact area between the water exchange tank and the heating tank, and accelerates the heat exchange rate between the water exchange tank and the heating tank. The stirring device keeps the sewage in a tumbling state, further accelerating the heat exchange rate. .
本申请进一步设置为:所述出水管处设置有网兜,所述网兜与出水管可拆卸连接。The present application further provides that: the water outlet pipe is provided with a net pocket, and the net pocket is detachably connected to the water outlet pipe.
通过采用上述技术方案:换水仓内的污水中一般混合有家禽的羽毛,网兜对污水进行初步过滤,将羽毛收集在网兜内,达到了污水处理的效果;可拆卸连接方式方便卸下网兜进行清理。By adopting the above technical scheme: the sewage in the water changing tank is generally mixed with feathers of poultry, the net bag performs preliminary filtering on the sewage, and the feathers are collected in the net bag to achieve the effect of sewage treatment; the detachable connection method is convenient to remove the net bag for clean up.
本申请进一步设置为:所述网兜的开口处设置有套管,所述套管设置有内螺纹,所述出水管底部设置有与内螺纹配合的外螺纹。The present application further provides that: the opening of the net bag is provided with a sleeve, the sleeve is provided with an internal thread, and the bottom of the water outlet pipe is provided with an external thread matched with the internal thread.
通过采用上述技术方案:套管与出水管通过螺纹连接,从而实现网兜与出水管的可拆卸连接。By adopting the above technical scheme, the casing and the water outlet pipe are connected by threads, thereby realizing the detachable connection between the net bag and the water outlet pipe.
本申请进一步设置为:所述搅拌装置包括有搅拌轴和设置于搅拌轴上的搅拌支杆,所述搅拌支杆呈三棱柱型。The present application further provides that: the stirring device includes a stirring shaft and a stirring support rod arranged on the stirring shaft, and the stirring support rod is in the shape of a triangular prism.
通过采用上述技术方案:呈三棱柱型的搅拌支杆能够起到破碎杂物的效果。By adopting the above technical scheme, the stirring support rod in the shape of a triangular prism can have the effect of crushing sundries.
本申请进一步设置为:所述搅拌轴的侧壁上设置有若干个锥形块。The present application is further provided as follows: several conical blocks are arranged on the side wall of the stirring shaft.
通过采用上述技术方案:锥形块可以减少粘附在搅拌轴上的杂物或者破碎搅拌轴附近的杂物,降低换水仓的清理频率。By adopting the above technical solution, the conical block can reduce the debris adhering to the stirring shaft or break the debris near the stirring shaft, and reduce the cleaning frequency of the water changing tank.
本申请进一步设置为:所述搅拌支杆的侧壁上设置有锯齿状凸起。The present application is further provided as follows: a serrated protrusion is provided on the side wall of the stirring support rod.
通过采用上述技术方案:提高破碎杂物的效果。By adopting the above technical scheme: the effect of crushing sundries is improved.
本申请进一步设置为:所述换水仓的侧壁呈双层机构。The present application is further provided as follows: the side wall of the water changing bin is a double-layer mechanism.
通过采用上述技术方案:双层结构降低了换水仓内污水的热量流失,保障了换水仓与加热仓的热交换。By adopting the above technical scheme: the double-layer structure reduces the heat loss of the sewage in the water exchange tank, and ensures the heat exchange between the water exchange tank and the heating tank.
本申请进一步设置为:所述换水仓和加热仓内均设置有温度计,所述水箱外设置有用于观察温度计的透明观察窗。The present application is further provided as follows: thermometers are provided in the water changing tank and heating tank, and a transparent observation window for observing the thermometer is provided outside the water tank.
通过采用上述技术方案:方便观察加热仓内的水温是否达到标准,同时当加热仓内的水温低于换水仓内时,需要及时排出换水仓内的水。By adopting the above technical solution, it is convenient to observe whether the water temperature in the heating chamber reaches the standard, and at the same time, when the water temperature in the heating chamber is lower than that in the water changing chamber, the water in the water changing chamber needs to be discharged in time.
本申请进一步设置为:所述加热仓上方设置有投料口,所述投料口上方设置有冷凝板。The present application is further configured as follows: a feeding port is provided above the heating bin, and a condensation plate is provided above the feeding port.
通过采用上述技术方案:加热仓内水分蒸发较快,冷凝板令水蒸气液化,最终滴落到加热仓内。By adopting the above technical solution, the water in the heating chamber evaporates quickly, and the condensing plate liquefies the water vapor, which finally drips into the heating chamber.
综上所述,本申请的有益技术效果为:To sum up, the beneficial technical effects of the present application are:
1、通过加热仓、换水仓、导水管、电动阀、隔层、加热棒、进水管、出水管、阀门的设置,加热仓内的污水由导水管进入换水仓内,加热仓内通过进水管重新添加干净水,换水仓内的污水通过出水管排出;1. Through the setting of heating tank, water exchange tank, water guide pipe, electric valve, partition, heating rod, water inlet pipe, water outlet pipe and valve, the sewage in the heating tank enters the water exchange tank through the aqueduct pipe, and passes through the heating tank. Add clean water to the water inlet pipe again, and the sewage in the water tank is discharged through the water outlet pipe;
2、通过网兜的设置,对污水进行初步过滤,去除部分羽毛、凝固血块;2. Through the setting of the net bag, the sewage is preliminarily filtered to remove some feathers and coagulated blood clots;
3、通过搅拌装置的设置,一方面加快加热仓和换水仓热交换,另一方面起到打碎凝固血块等杂物的效果。3. Through the setting of the stirring device, on the one hand, the heat exchange between the heating tank and the water exchange tank is accelerated, and on the other hand, it has the effect of breaking the coagulated blood clots and other sundries.
附图说明Description of drawings
图1是本申请实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present application;
图2是图1中A部分的放大结构示意图。FIG. 2 is an enlarged schematic structural diagram of part A in FIG. 1 .
图中,1、烫水装置;12、加热仓;13、换水仓;14、隔板;15、导水管;16、电动阀;17、隔层;18、加热棒;2、脱毛箱;3、承接架;4、进水管;41、出水管;42、投料口;43、冷凝板;5、搅拌器;51、翻转箱;6、网兜;61、套管;7、搅拌轴;71、搅拌支杆;72、锥形块;73、锯齿状凸起。In the figure, 1, scalding device; 12, heating bin; 13, water changing bin; 14, clapboard; 15, water conduit; 16, electric valve; 17, partition; 18, heating rod; 3. Undertaking frame; 4. Water inlet pipe; 41. Water outlet pipe; 42. Feeding port; 43. Condensing plate; 5. Stirrer; 51. Turning box; 6. Net bag; 61. Casing; 7. Stirring shaft; , stirring rod; 72, conical block; 73, serrated bulge.
具体实施方式detailed description
以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below with reference to the accompanying drawings.
参照图1,为本申请公开的一种家禽脱毛装置,包括使家禽受热的烫水装置1、用于使家禽脱毛的脱毛箱2以及用于承接完成脱毛的家禽的承接架3,另外,还包括有一套控 制系统(示图未示),该控制系统可以是PLC控制器,用以控制各电机、气缸、电动阀16等执行元件工作。脱毛箱2和承接架3为现有技术,其中一种实施方式参考公开号CN210054456U的中国专利。1 , a poultry depilation device disclosed in this application includes a blanching device 1 for heating the poultry, a depilation box 2 for depilating the poultry, and a receiving frame 3 for receiving the depilated poultry. It includes a set of control system (not shown in the figure), which can be a PLC controller to control the work of each motor, cylinder, electric valve 16 and other executive elements. The depilation box 2 and the receiving frame 3 are in the prior art, and one of the embodiments refers to the Chinese Patent Publication No. CN210054456U.
烫水装置1包括有水箱,水箱分为位于上方的加热仓12和位于下方的换水仓13,加热仓12和换水仓13之间通过隔板14分隔,隔板14上设置有连通加热仓12和换水仓13的导水管15,导水管15上设置有控制流量的电动阀16。加热仓12上设置有进水管4,换水仓13上设置有出水管41,进水管4和出水管41上均设置有阀门。当加热仓12内的水中混合杂质过多时,利用电动阀16开启导水管15,使得加热仓12内的水进入换水仓13,关闭导水管15。开启进水管4上的阀门,向加热仓12内通入干净的水,等加热仓12内水被加热后,开启出水管41上的阀门,排出换水仓13内的污水,等待下一次容纳加热仓12内的污水,达到了方便换水的效果。The scalding device 1 includes a water tank. The water tank is divided into a heating bin 12 located above and a water exchange bin 13 located below. The heating bin 12 and the water exchange bin 13 are separated by a partition 14, and the partition 14 is provided with a communication heating The water conduit 15 of the tank 12 and the water exchange tank 13 is provided with an electric valve 16 for controlling the flow. The heating chamber 12 is provided with a water inlet pipe 4 , the water exchange chamber 13 is provided with a water outlet pipe 41 , and both the water inlet pipe 4 and the water outlet pipe 41 are provided with valves. When there are too many impurities mixed in the water in the heating chamber 12, the electric valve 16 is used to open the water conduit 15, so that the water in the heating chamber 12 enters the water exchange chamber 13, and the water conduit 15 is closed. Open the valve on the water inlet pipe 4, and pass clean water into the heating chamber 12. After the water in the heating chamber 12 is heated, open the valve on the water outlet pipe 41 to discharge the sewage in the water changing chamber 13, and wait for the next storage. The sewage in the heating bin 12 achieves the effect of convenient water exchange.
烫水装置1包括有位于加热仓12内的翻转箱51和设置于翻转箱51内且可转动的搅拌器5,翻转箱51下表面为镂空结构。翻转箱51和脱毛箱2之间安装有翻转机构,用于将翻转箱51内的家禽倒入脱毛箱2内。在翻转箱51放入加热仓12内之后,镂空结构使得热水可渗入翻转箱51内,便于使放置于翻转箱51内的家禽受热。The scalding device 1 includes an inversion box 51 located in the heating bin 12 and a rotatable stirrer 5 disposed in the inversion box 51, and the lower surface of the inversion box 51 is a hollow structure. An inversion mechanism is installed between the inversion box 51 and the depilation box 2 for pouring the poultry in the inversion box 51 into the depilation box 2 . After the inversion box 51 is put into the heating bin 12 , the hollow structure allows hot water to penetrate into the inversion box 51 , so as to heat the poultry placed in the inversion box 51 .
加热仓12的侧壁上设置填充有热油的隔层17,隔层17内设置有加热棒18,换水仓13的侧壁呈双层机构,起到了一定隔热作用,可有效防止操作人员不慎接触换水仓13而导致烫伤。此外,也需要从材料角度改善换水仓13过热问题,如在换水仓13外壁涂覆低导热率材料。热油采用高精度的基础油,其由具有清净、分散、抗高温等多种添加剂调配而成,具有无污染、热传导性好、使用寿命长以及对设备无腐蚀等优点。加热棒18通电加热,使得热油始终处于高温状态,使之将温度传递至加热仓12内的水,从而使热水受热而保持高温。A partition 17 filled with hot oil is arranged on the side wall of the heating bin 12, and a heating rod 18 is arranged in the partition 17. The side wall of the water changing bin 13 is a double-layer mechanism, which has a certain heat insulation effect and can effectively prevent operation. Personnel accidentally touch the water changing tank 13 and cause burns. In addition, it is also necessary to improve the overheating problem of the water exchange tank 13 from the perspective of materials, such as coating the outer wall of the water exchange tank 13 with a material with low thermal conductivity. The hot oil adopts high-precision base oil, which is prepared with various additives such as cleaning, dispersion and high temperature resistance. It has the advantages of no pollution, good thermal conductivity, long service life and no corrosion to equipment. The heating rod 18 is energized and heated, so that the hot oil is always in a high temperature state, so that the temperature is transferred to the water in the heating chamber 12, so that the hot water is heated and maintained at a high temperature.
隔板14呈碗状,增大加热仓12和换水仓13的接触面积,加快换热速度。隔板14为金属板,导热速度较快。参照图2,换水仓13内设置有搅拌装置,搅拌装置包括有搅拌轴7和设置于搅拌轴7上的搅拌支杆71,搅拌支杆71呈三棱柱型。搅拌轴7的侧壁上设置有若干个锥形块72。搅拌支杆71的侧壁上设置有锯齿状凸起73。搅拌装置方面加快加热仓12和换水仓13热交换,另一方面起到打碎凝固血块等杂物的效果,便于后续污水的排出。The baffle 14 is in the shape of a bowl, which increases the contact area between the heating chamber 12 and the water exchange chamber 13 and accelerates the heat exchange rate. The separator 14 is a metal plate, and the heat conduction speed is relatively fast. Referring to FIG. 2 , a stirring device is arranged in the water exchange tank 13 , and the stirring device includes a stirring shaft 7 and a stirring support rod 71 arranged on the stirring shaft 7 , and the stirring support rod 71 is in the shape of a triangular prism. Several conical blocks 72 are arranged on the side wall of the stirring shaft 7 . A serrated protrusion 73 is provided on the side wall of the stirring support rod 71 . On the one hand, the stirring device accelerates the heat exchange between the heating bin 12 and the water changing bin 13, and on the other hand, it has the effect of breaking up coagulated blood clots and other sundries, which is convenient for subsequent discharge of sewage.
参照图1,出水管41处设置有网兜6,网兜6与出水管41可拆卸连接。网兜6的开口处设置有套管61,套管61设置有内螺纹,出水管41底部设置有与内螺纹配合的外螺 纹。换水仓13内的污水中一般混合有家禽的羽毛,网兜6对污水进行初步过滤,将羽毛收集在网兜6内,达到了污水处理的效果。网兜6与出水管41通过出水管41与套管61的螺纹连接方式可拆卸连接,方便卸下网兜6进行清理,从而便于后续的进一步污水处理。Referring to FIG. 1 , a net pocket 6 is provided at the water outlet pipe 41 , and the net pocket 6 is detachably connected to the water outlet pipe 41 . The opening of the net pocket 6 is provided with a sleeve 61, the sleeve 61 is provided with an internal thread, and the bottom of the water outlet pipe 41 is provided with an external thread matched with the internal thread. The sewage in the water changing tank 13 is generally mixed with feathers of poultry, and the net bag 6 performs preliminary filtering on the sewage, and collects the feathers in the net bag 6 to achieve the effect of sewage treatment. The net pocket 6 and the water outlet pipe 41 are detachably connected through the threaded connection between the water outlet pipe 41 and the casing 61 , so that the net pocket 6 can be easily removed for cleaning, thereby facilitating subsequent further sewage treatment.
换水仓13和加热仓12内均设置有温度计,水箱外设置有用于观察温度计的透明观察窗。方便观察加热仓12内的水温是否达到标准,同时当加热仓12内的水温低于换水仓13内时,需要及时排出换水仓13内的水。Thermometers are provided in the water changing tank 13 and the heating tank 12, and a transparent observation window for observing the thermometer is provided outside the water tank. It is convenient to observe whether the water temperature in the heating chamber 12 reaches the standard. At the same time, when the water temperature in the heating chamber 12 is lower than that in the water changing chamber 13, the water in the water changing chamber 13 needs to be discharged in time.
加热仓12上方设置有投料口42,投料口42上方设置有冷凝板43,令投料口42上方的水蒸气液化,最终滴落到加热仓12内。A feeding port 42 is provided above the heating bin 12 , and a condensation plate 43 is provided above the feeding port 42 , so that the water vapor above the feeding port 42 is liquefied, and finally drops into the heating bin 12 .
本实施例的实施原理为:当加热仓12内的水中混合杂质过多时,利用电动阀16开启导水管15,使得加热仓12内的水进入换水仓13,关闭导水管15。开启进水管4上的阀门,向加热仓12内通入干净的水,等加热仓12内水被加热后,通过温度计观察加热仓12和换水仓13的温度差,当换水仓13内的水温低于加热仓12时,开启出水管41上的阀门,排出换水仓13内的污水,等待下一次容纳加热仓12内的污水,达到了方便换水的效果。The implementation principle of this embodiment is: when the water in the heating chamber 12 is too mixed with impurities, the electric valve 16 is used to open the water conduit 15 so that the water in the heating chamber 12 enters the water exchange chamber 13 and the water conduit 15 is closed. Open the valve on the water inlet pipe 4, and pour clean water into the heating chamber 12. After the water in the heating chamber 12 is heated, observe the temperature difference between the heating chamber 12 and the water changing chamber 13 through a thermometer. When the water temperature is lower than the heating chamber 12, the valve on the water outlet pipe 41 is opened to discharge the sewage in the water exchange chamber 13, and wait for the next time to accommodate the sewage in the heating chamber 12, thus achieving the effect of convenient water exchange.
本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered in within the scope of protection of this application.

Claims (10)

  1. 一种家禽脱毛装置,包括使家禽受热的烫水装置(1)、用于使家禽脱毛的脱毛箱(2)以及用于承接完成脱毛的家禽的承接架(3),其特征在于:所述烫水装置(1)包括有水箱,所述水箱分为位于上方的加热仓(12)和位于下方的换水仓(13),所述加热仓(12)和换水仓(13)之间通过隔板(14)分隔,所述隔板(14)上设置有连通加热仓(12)和换水仓(13)的导水管(15),所述导水管(15)上设置有控制流量的电动阀(16);所述加热仓(12)的侧壁上设置填充有热油的隔层(17),所述隔层(17)内设置有加热棒(18),所述加热仓(12)上设置有进水管(4),所述换水仓(13)上设置有出水管(41),所述进水管(4)和出水管(41)上均设置有阀门;所述烫水装置(1)包括有位于加热仓(12)内的翻转箱(51)和设置于翻转箱(51)内且可转动的搅拌器(5),所述翻转箱(51)下表面为镂空结构。A poultry depilation device, comprising a scalding device (1) for heating the poultry, a depilation box (2) for depilating the poultry, and a receiving frame (3) for receiving the dehaired poultry, characterized in that: the The hot water device (1) includes a water tank, the water tank is divided into a heating compartment (12) located above and a water exchange compartment (13) located below, and the heating compartment (12) and the water exchange compartment (13) are between It is separated by a partition plate (14), the partition plate (14) is provided with a water conduit (15) connecting the heating chamber (12) and the water exchange chamber (13), and the water conduit (15) is provided with a flow control pipe (15). The electric valve (16); the side wall of the heating chamber (12) is provided with an interlayer (17) filled with hot oil, and a heating rod (18) is arranged in the interlayer (17), and the heating chamber (12) is provided with a water inlet pipe (4), a water outlet pipe (41) is arranged on the water exchange bin (13), and a valve is provided on both the water inlet pipe (4) and the water outlet pipe (41); the water outlet pipe (41) is provided with a valve; The water scalding device (1) comprises an inversion box (51) located in the heating chamber (12) and a rotatable stirrer (5) arranged in the inversion box (51), wherein the lower surface of the inversion box (51) is Openwork structure.
  2. 根据权利要求1所述的家禽脱毛装置,其特征在于:所述隔板(14)呈碗状,所述隔板(14)为金属板,所述换水仓(13)内设置有搅拌装置。The poultry depilation device according to claim 1, characterized in that: the partition plate (14) is bowl-shaped, the partition plate (14) is a metal plate, and a stirring device is arranged in the water exchange bin (13). .
  3. 根据权利要求2所述的家禽脱毛装置,其特征在于:所述出水管(41)处设置有网兜(6),所述网兜(6)与出水管(41)可拆卸连接。The poultry hair removal device according to claim 2, characterized in that: the water outlet pipe (41) is provided with a net pocket (6), and the net pocket (6) is detachably connected to the water outlet pipe (41).
  4. 根据权利要求3所述的家禽脱毛装置,其特征在于:所述网兜(6)的开口处设置有套管(61),所述套管(61)设置有内螺纹,所述出水管(41)底部设置有与内螺纹配合的外螺纹。The poultry depilation device according to claim 3, characterized in that: the opening of the net pocket (6) is provided with a sleeve (61), the sleeve (61) is provided with an internal thread, and the water outlet pipe (41) ) at the bottom is provided with an external thread matched with the internal thread.
  5. 根据权利要求4所述的家禽脱毛装置,其特征在于:所述搅拌装置包括有搅拌轴(7)和设置于搅拌轴(7)上的搅拌支杆(71),所述搅拌支杆(71)呈三棱柱型。The poultry depilation device according to claim 4, characterized in that: the stirring device comprises a stirring shaft (7) and a stirring support rod (71) arranged on the stirring shaft (7), the stirring support rod (71) ) in the shape of a triangular prism.
  6. 根据权利要求5所述的家禽脱毛装置,其特征在于:所述搅拌轴(7)的侧壁上设置有若干个锥形块(72)。The poultry depilation device according to claim 5, wherein a plurality of conical blocks (72) are arranged on the side wall of the stirring shaft (7).
  7. 根据权利要求6所述的家禽脱毛装置,其特征在于:所述搅拌支杆(71)的侧壁上设置有锯齿状凸起(73)。The poultry hair removal device according to claim 6, characterized in that: a serrated protrusion (73) is provided on the side wall of the stirring support rod (71).
  8. 根据权利要求1所述的家禽脱毛装置,其特征在于:所述换水仓(13)的侧壁呈双层机构。The poultry depilation device according to claim 1, characterized in that: the side wall of the water changing bin (13) is a double-layer structure.
  9. 根据权利要求1所述的家禽脱毛装置,其特征在于:所述换水仓(13)和加热仓(12)内均设置有温度计,所述水箱外设置有用于观察温度计的透明观察窗。The poultry depilation device according to claim 1, characterized in that: thermometers are provided in the water changing bin (13) and heating bin (12), and a transparent observation window for observing the thermometer is provided outside the water tank.
  10. 根据权利要求1所述的家禽脱毛装置,其特征在于:所述加热仓(12)上方设置有投料口(42),所述投料口(42)上方设置有冷凝板(43)。The poultry hair removal device according to claim 1, characterized in that: a feeding port (42) is provided above the heating bin (12), and a condensation plate (43) is provided above the feeding port (42).
PCT/CN2020/109901 2020-08-18 2020-08-18 Poultry plucking device WO2022036574A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4852215A (en) * 1989-02-27 1989-08-01 Covell Iii Edward H Poultry scalding system and process
CN205106192U (en) * 2015-08-21 2016-03-30 重庆大业食品有限公司 Food processing is with wasing water recovery unit
CN108514017A (en) * 2018-06-13 2018-09-11 王州川 A kind of poultry ironing machine for being convenient for classification scalding
CN109820021A (en) * 2019-03-29 2019-05-31 漳州梓宏机械有限公司 A kind of the fowl depilation equipment and its working method of automation
CN209788334U (en) * 2019-01-11 2019-12-17 重庆恒玛农业开发有限公司 Meat chicken deep-processing is with device that moults

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4852215A (en) * 1989-02-27 1989-08-01 Covell Iii Edward H Poultry scalding system and process
CN205106192U (en) * 2015-08-21 2016-03-30 重庆大业食品有限公司 Food processing is with wasing water recovery unit
CN108514017A (en) * 2018-06-13 2018-09-11 王州川 A kind of poultry ironing machine for being convenient for classification scalding
CN209788334U (en) * 2019-01-11 2019-12-17 重庆恒玛农业开发有限公司 Meat chicken deep-processing is with device that moults
CN109820021A (en) * 2019-03-29 2019-05-31 漳州梓宏机械有限公司 A kind of the fowl depilation equipment and its working method of automation

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