WO2022028180A1 - Fully-automatic continuous rolling-type surface treatment production line - Google Patents

Fully-automatic continuous rolling-type surface treatment production line Download PDF

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Publication number
WO2022028180A1
WO2022028180A1 PCT/CN2021/104488 CN2021104488W WO2022028180A1 WO 2022028180 A1 WO2022028180 A1 WO 2022028180A1 CN 2021104488 W CN2021104488 W CN 2021104488W WO 2022028180 A1 WO2022028180 A1 WO 2022028180A1
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WIPO (PCT)
Prior art keywords
surface treatment
metal terminal
terminal strip
welding
production line
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PCT/CN2021/104488
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French (fr)
Chinese (zh)
Inventor
门松明珠
周爱和
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昆山一鼎工业科技有限公司
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Priority to JP2022510156A priority Critical patent/JP2022543909A/en
Publication of WO2022028180A1 publication Critical patent/WO2022028180A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16Unwinding or uncoiling
    • B21C47/18Unwinding or uncoiling from reels or drums

Definitions

  • the invention belongs to the technical field of continuous roll type surface treatment production lines, in particular to a fully automatic continuous roll type surface treatment production line.
  • the surface treatment material should be continuously introduced into the surface treatment production line through the unwinder.
  • many continuous metal electronic products are constantly developing towards miniaturization and miniaturization, and the processing speed of the continuous surface treatment production line is getting higher and higher.
  • thin copper, thin copper alloy and thin stainless steel strips are used as raw materials for continuous metal terminals obtained by precision stamping and processing, and thin copper, thin copper alloy and thin stainless steel strips are used for reel type.
  • the operation mode of the feeder instead of manual has been continuously researched and improved, and at the same time, the joint operation between the metal material disk and the disk has also been continuously improved.
  • the technical and development and production design of the fully automatic continuous roll surface treatment production line there are still many problems that have not been solved in the unwinder and product joint welding equipment, and there is no report on the patent literature to solve these problems.
  • Patent Document 1 JP S-75292 A
  • JP S-75292 A a method of connecting two steel materials is described.
  • the end faces and end faces of the two steels are connected in parallel, and the joints are fixed with the same small steel plate and steel ring, and then the small steel plate is heated with a gas flame until it melts. After cooling, the 2 steel pieces are joined together.
  • this technology when this technology is applied to a continuous roll surface treatment line, it requires a long operating time and uses a gas flame, which is not applicable to a continuous roll surface treatment line.
  • Patent Document 2 JP 2005-75292 A
  • a material joining method is described in which metal foils or heat-resistant plastic films are joined by thermocompression technology.
  • hot pressing technology is not suitable for material joint connection of continuous coil surface treatment lines.
  • Patent Document 3 JP 2002-322440 A
  • a method for preventing the adhesive from leaking when the end of the previous roll and the head end of the next roll are connected with an adhesive tape in the production of continuous plastic film coating Leakage to ensure the normal operation of production methods.
  • Patent Document 4 JP 6660533 B2
  • the required irradiation energy can be adjusted and set by the laser output with respect to the welding progress direction and the cross-section in the right-angle direction.
  • the expensive laser equipment limits its application in continuous roll-to-roll surface treatment production lines.
  • Patent Document 5 JP 4886598 B2
  • a corrugated docking method and corrugated docking connection device capable of preventing poor connection are provided.
  • the use of adhesive tape to connect the conductive plastic film to the surface treatment production through the corrugated butt joint device can be carried out continuously.
  • Patent Document 6 JP 5761124 B2
  • a continuous surface treatment apparatus and a continuous surface treatment method for continuously performing surface treatment on a roll-type conductive flexible substrate are provided.
  • this patent how to connect the end of the previous roll of the conductive soft substrate and the head end of the next roll to ensure the continuous production and processing method of the conductive soft substrate is not described.
  • Patent Document 7 (CN 206305604 U), an ultrasonic spot welding machine feeding device is provided.
  • the end of the previous roll and the head end of the next roll of the surface-treated metal material are processed. Joint welding process. Ensure the stability of product quality and improve the production efficiency of surface treatment.
  • Patent Documents 1 to 6 provide a variety of joining methods between metal material discs, but all design principles and their practical operations cannot solve the requirements for automatic joining operations in a fully automatic continuous roll surface treatment production line.
  • Research and development of automatic The production equipment for automatic welding of unwinding and metal material joints has become the biggest difficulty in the production of fully automatic continuous roll surface treatment production line equipment, and is a major issue to be solved urgently in the surface treatment industry.
  • the present invention aims to solve at least one of the technical problems existing in the prior art.
  • the present invention proposes a fully automatic continuous roll surface treatment production line, which has the advantages of high yield, high processing precision, labor saving and high production efficiency.
  • the fully automatic continuous roll surface treatment production line includes: a discharging device capable of discharging the metal terminal strips on the tray, the metal terminal strips having respectively A head and a tail extending in the conveying direction; a welding device capable of welding the tail of the metal terminal strip corresponding to the previous tray with the head of the metal terminal strip corresponding to the next tray ; a surface treatment device, the surface treatment device is located on one side of the welding device, and the surface treatment device can perform surface treatment on the metal terminal strip output from the welding device; a receiving device, the receiving device The feeding device is located on one side of the surface treatment device, and the receiving device can receive the surface-treated metal terminal strip to form a feeding tray.
  • the metal terminal strip can be fully automatically surface treated, not only to achieve production The required surface treatment requirements, and the continuity and integrity of the metal terminal strip is guaranteed.
  • the fully automatic continuous roll surface treatment production line has the advantages of high yield, high processing precision, labor saving and high production efficiency.
  • the fully automatic continuous roll surface treatment production line further includes: a cutting device, the cutting device is located between the welding device and the discharging device, and the cutting device can The tail of the metal terminal strip corresponding to the previous tray is trimmed.
  • the fully automatic continuous roll surface treatment production line further includes: a pressing device, the pressing device is located between the discharging device and the cutting device, so as to adjust the cutting device before trimming. Press the tail of the metal terminal strip.
  • the fully automatic continuous roll surface treatment production line further includes: a first detection device, the first detection device can detect the remaining amount of the metal terminal strip on the previous tray, and detect the remaining amount of the metal terminal strip on the previous tray. When the amount reaches a preset value, the pressing device performs a pressing operation.
  • the welding device includes: a positioning module, and the positioning module is capable of aligning the metal terminal strips corresponding to the previous tray and the metal terminals corresponding to the next tray respectively.
  • the material strip is positioned; the welding module is arranged on one side of the positioning module and can connect the tail of the metal terminal strip corresponding to the previous material tray and the latter material after the positioning.
  • the heads of the metal terminal strips corresponding to the discs are welded.
  • the metal terminal strip is provided with a positioning hole penetrating along the thickness direction thereof, and at least a part of the positioning module is inserted into the positioning hole to position the metal terminal strip.
  • the tail of the metal terminal strip corresponding to the previous tray is stacked with the head of the metal terminal strip corresponding to the latter tray, and the positioning holes on the tail Overlaps at least one positioning hole on the head.
  • the fully automatic continuous roll surface treatment production line further includes: a second inspection device, the second inspection device is located between the welding device and the surface treatment device to inspect the welding area .
  • the surface treatment device is an electroplating device capable of electroplating treatment
  • the fully automatic continuous roll surface treatment production line further includes: a heat treatment device, the heat treatment device is located between the surface treatment device and the surface treatment device. Between the receiving devices, heat treatment is performed on the metal terminal strip after the electroplating treatment.
  • the fully automatic continuous roll surface treatment production line further includes: a third detection device, the third detection device is located between the heat treatment device and the receiving device to detect the metal terminals
  • the material belt is subjected to appearance inspection, and the third inspection device can issue alarm information according to the appearance inspection result; the sample collection device, the sample collection device is located on one side of the receiving device, and the third inspection device does not issue an alarm
  • the sample collection device will move the head of the metal terminal strip to the receiving device to cut along the conveying direction.
  • FIG. 1 is a partial structural schematic diagram of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention
  • FIG. 2 is a partial schematic diagram of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention
  • FIG. 3 is a partial top view of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention.
  • FIG. 4 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 1 of the fully automatic continuous roll surface treatment production line according to an embodiment of the present invention
  • FIG. 5 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 2 of the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention
  • FIG. 6 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 3 of the fully automatic continuous roll surface treatment production line according to an embodiment of the present invention
  • FIG. 7 is a partial schematic view of the welding area of the metal terminal strip of the embodiment 4 of the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention.
  • welding device 30 positioning module 31; welding module 32;
  • metal terminal strip 40 positioning hole 41; tail part 42 of metal terminal strip; head 43 of metal terminal strip; welding point 44; welding area 45;
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • a fully automatic continuous roll surface treatment production line 100 includes a discharging device 10 , a welding device 30 , a surface treatment device and a receiving device.
  • the discharging device 10 can discharge the metal terminal strips 40 on the tray.
  • the extended head and tail; the welding device 30 can weld the tail of the metal terminal strip 40 corresponding to the previous tray with the head 43 of the metal terminal strip corresponding to the latter tray; the surface treatment device is located in the welding device 30
  • the surface treatment device can perform surface treatment on the metal terminal strip 40 output from the welding device 30; The material is collected to form a tray.
  • the fully automatic continuous roll surface treatment production line 100 is mainly composed of a discharging device 10, a welding device 30, a surface treatment device and a receiving device.
  • the metal terminal strip 40 can be automatically released by the discharging device 10 and enter the welding device 30.
  • the welding device 30 can connect the tail of the metal terminal strip 40 corresponding to the previous tray with the metal terminal strip corresponding to the next tray.
  • the head 43 is welded, so that the metal terminal strip 40 is continuously conveyed to the surface treatment device, and the surface treatment device can perform surface treatment on the metal terminal strip 40; the surface-treated metal terminal strip 40 can be collected by the receiving device.
  • the material is collected and formed into a tray.
  • the fully automatic continuous roll surface treatment production line 100 by using the unwinding device 10 , the welding device 30 , the surface treatment device and the receiving device, the metal terminal strip 40 can be fully automated.
  • the surface treatment can not only meet the surface treatment requirements required for production, but also ensure the continuity and integrity of the metal terminal strip 40 .
  • the fully automatic continuous roll surface treatment production line 100 has the advantages of high yield, high processing precision, labor saving and high production efficiency.
  • the fully automatic continuous roll surface treatment production line 100 further includes a cutting device 50, the cutting device 50 is located between the welding device 30 and the discharging device 10, and the cutting device 50 is capable of cutting the previous tray
  • the tails of the corresponding metal terminal strips 40 are trimmed.
  • the excess part of the tail portion 42 of the metal terminal strip corresponding to the previous tray is cut off by the cutting device 50, so as to facilitate the welding of the head 43 of the metal terminal strip corresponding to the next tray.
  • the fully automatic continuous roll surface treatment production line 100 further includes a pressing device 60, which is located between the discharging device 10 and the cutting device 50 to press the tail of the metal terminal strip 40 before trimming. operate. That is, the pressing device 60 can press the tail 42 of the metal terminal strip corresponding to the previous tray, so that the cutting device 50 can cut off the excess part of the tail 42 of the metal terminal strip corresponding to the previous tray. By making it fixed and then cutting, there will be no problems such as uneven cutting caused by sliding, and the cutting accuracy will be improved.
  • the fully automatic continuous roll surface treatment production line 100 further includes a first detection device 70, the first detection device 70 can detect the remaining amount of the metal terminal strip 40 on the previous tray, and when the remaining amount reaches a preset value At the time, the pressing device 60 performs the pressing operation.
  • the first detection device 70 can monitor the remaining amount of the metal terminal strip on the previous tray more accurately, so that the pressing device 60 can perform the pressing operation in time.
  • the welding device 30 includes a positioning module 31 and a welding module 32, and the positioning module 31 can respectively connect the metal terminal strips 40 corresponding to the previous tray and the metal terminal strips corresponding to the next tray. 40 for positioning; the welding module 32 is arranged on one side of the positioning module 31 and can connect the tail of the metal terminal strip 40 corresponding to the previous tray and the head 43 of the metal terminal strip corresponding to the next tray after positioning. Weld.
  • the pressing device 60 releases the product and the discharging device 10 starts to discharge automatically;
  • the pressing device 60 presses the metal terminal strip 40 of the previous tray, and the cutting device 50 cuts off the tail of the excess metal terminal strip 40 corresponding to the previous tray, and automatically removes the metal terminal strip 40 of the previous tray.
  • the head 43 of the metal terminal strip corresponding to the tray is positioned by the positioning mechanism, and then the tail of the metal terminal strip 40 corresponding to the previous tray and the head 43 of the metal terminal strip corresponding to the next tray are welded. Welding, can improve welding accuracy and welding firmness, so as to carry out continuous surface treatment production.
  • the metal terminal strip 40 is provided with a positioning hole 41 penetrating along the thickness direction thereof, and at least a part of the positioning module 31 is inserted into the positioning hole 41 to position the metal terminal strip 40 . Soldering is facilitated by positioning the positioning holes on the metal terminal strip.
  • the tail of the metal terminal strip 40 corresponding to the previous tray is stacked with the head 43 of the metal terminal strip corresponding to the next tray, and the positioning holes 41 on the tail are at least One positioning hole 41 overlaps, and the overlapping area of the two metal terminal strips 40 is a welding area 45, and there is a welding point 44 in the welding area 45.
  • the overlapping of the positioning holes can not only facilitate welding, but also ensure welding firmness.
  • the fully automatic continuous roll surface treatment production line 100 further includes a second inspection device, the second inspection device is located between the welding device 30 and the surface treatment device to inspect the welding area.
  • the positioning hole can be detected by the ratchet to monitor the welding effect, which further ensures the accuracy and firmness of the welding and improves the yield.
  • the surface treatment device is an electroplating device capable of electroplating treatment
  • the fully automatic continuous roll surface treatment production line 100 further includes a heat treatment device.
  • the heat treatment device is located between the surface treatment device and the receiving device to The metal terminal strip 40 after the electroplating treatment is subjected to heat treatment.
  • the metal terminal strip 40 can be subjected to surface treatment to form a desired metal plating layer. For example, nickel metal is precipitated on the surface of the metal terminal strip 40, and then gold, or palladium, or palladium-nickel, or rhodium-ruthenium is partially precipitated. , or silver, or tin to form surface-treated products; it is also possible to precipitate metal tin on the surface of the metal terminal strip 40 after precipitation of copper metal.
  • the fully automatic continuous roll surface treatment production line 100 further includes a third detection device and a sample collection device.
  • the third detection device is located between the heat treatment device and the receiving device to perform appearance detection on the metal terminal strip 40.
  • the third detection device The device can issue an alarm message according to the appearance inspection result; the sample collection device is located on one side of the receiving device, and when the third detection device does not send out an alarm message, the sample collection device will move to the head 43 of the metal terminal strip of the receiving device Cut along the conveying direction.
  • the surface-treated metal terminal strip 40 is detected by the third detection device, which further improves the processing precision and the product yield, and ensures the product processing quality.
  • the joints between the metal terminal strips 40 can be automatically welded with high welding firmness and accuracy, which ensures that the surface treatment production line can run continuously and can It can effectively prevent the product scrap problem caused by surface treatment deforming the product and inaccurate positioning holes 41 .
  • the operation is simple and avoids the work accident of the operator in the traditional way.
  • the red copper material is 13.3mm wide and 0.2mm thick. After nickel metal is precipitated on the surface, tin is then precipitated. Reflow heat treatment for tin plating is not required.
  • the copper strip is pulled out and passes through the receiving tray 20 , the feeding mechanism, the positioning module 31 , the welding module 32 , and the cutting device 50 in sequence.
  • the copper tape is pasted and fixed on the disc with tape in the receiving disc of the feeding machine, and the copper tape is confirmed to be firm and firm after winding for 3 weeks; the receiving disc is placed on the fixed position of the automatic feeding device.
  • the surface treatment conditions specified for the copper strip (13.3mm) for continuous production start the one-key on-off switch of each treatment process and each electroplating process pump, and debug the program according to the surface treatment conditions. Start orderly in seconds to avoid the tripping of the main electrical box of the surface treatment equipment caused by the excess load when starting at the same time. Turn on the pressurized air compressor for each washing water and air knife to confirm whether the set temperature of each process meets the specified requirements. If the inspection results are accurate, you can prepare to start the machine.
  • the positioning module 31 of the welding device 30 pull out the surface-treated production copper strip (13.3mm) from the other disc and precisely position the production copper strip at the positioning module 31; and then enter the feeding mechanism Cut the copper strip for pulling material at the place, start the electroplating production line to switch the pulling material belt forward, when the first detection mechanism detects that there is no material, the material pressing device 60 presses the pulling material strip, starts the cutting device 50, and pulls the pulling material.
  • the material strip tail is trimmed and then returned to its original position; the feeding mechanism sends the red copper material used for new material production into the welding device 30, and the positioning holes of the new material and the tail material of the pulling material are positioned with the positioning module 31 , and then solder.
  • the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect.
  • a welding refueling cycle ends.
  • the traction device 80 continues to operate. After the copper strip for surface treatment production is run to 5 meters, the copper strip is cut with scissors between the receiving tray 20 and the ultrasonic wave.
  • the pressing device 60 compresses and pulls the material. material strip, start the cutting device 50, cut and trim the tail material of the pulling strip material, and then return it to the original position; the feeding mechanism sends the red copper material for new material production into the welding device 30, and sends the new material and the pulling strip material to the welding device 30.
  • the positioning hole of the material tail is positioned with the positioning module 31, and then welded. After the welding is completed, the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect. Another welding and refueling cycle ends, the copper strip for production condition debugging is completed, and the traction device 80 starts to continue to run.
  • Select [Manual Debugging] Surface Treatment Production Condition Debugging program on the operation touch screen press the production line start switch and turn on all rectifiers
  • the one-button start switch according to the programming program, when the continuous production copper material enters the electrolytic cell, the rectifier automatically starts in an orderly manner, and when the continuous production copper material for 5 meters runs out of the electrolytic cell, the compiled copper material is debugged according to the surface treatment conditions.
  • the program rectifier is automatically shut down in an orderly manner, and the pump that supplies the potion to the electrolytic cell is also automatically stopped in an orderly manner.
  • the copper strip products are all nickel-plated according to the product specifications, and then fully tinned by immersion, and finally enter the product image inspection and automatic winding process.
  • the joint is cut and the copper strip for drawing is rolled into the disc and rotated.
  • the motor stops automatically, and the copper strip is cut into 10 sections of 20cm for production condition debugging and discarded into waste bins.
  • 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order. Continue to cut and debug each 20cm strip.
  • the surface-treated terminal is discarded until the subsequent metal terminal and thin plastic strip joints are cut, and the operation of collecting the surface-treated terminal inspection sample is completed by pressing the stop button.
  • the surface treatment inspection samples are inspected by the inspectors according to whether the appearance of the surface treatment is normal, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the whole process shall be carried out again from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeated process will be repeated until all inspection contents meet the product specifications. .
  • the first reel of copper strip (13.3mm) for surface treatment production is pulled out from another disc, and the copper strip for production is precisely positioned at the positioning module 31; Cut the copper strip for pulling material at the entrance of the feeding mechanism, and start the electroplating production line to switch the pulling material forward to run.
  • the pressing device 60 presses the pulling material and starts the cutting device 50 , cut and trim the tail of the pulling tape, and then return it to the original position; the feeding mechanism sends the red copper material for new material production into the welding device 30, and uses the positioning module for the positioning holes of the new material and the tail of the pulling tape. 31 is positioned and then welded.
  • the copper strip for drawing is rolled into the disc and the rotation motor stops automatically.
  • the leading part of the first plate of production red copper material is cut and collected according to the requirements, and a total of 3 inspection samples with a length of 20cm are collected, and they are arranged and stored in order;
  • the product automatically enters the receiving tray and starts to collect the surface-treated products on the first tray.
  • the pressing device 60 presses the pulling material, starts the cutting device 50, and cuts the tailing of the pulling material. Cutting and trimming, and then returning to the original position; the feeding mechanism feeds the second roll of production copper material into the welding device 30, and uses the positioning module 31 to position the positioning holes at the head of the second roll and the tail of the first roll of tape with the positioning module 31. Then solder.
  • the pulling device 80 starts to automatically continue to run, and the first coil tail and the second coil head of the connected production red copper product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
  • the automatic continuous roll surface treatment production line is the automatic welding of the tail of the previous roll and the head of the next roll of the roll product, and the necessary processing through the required surface treatment process, and the product is automatically cut at the receiving place.
  • the test samples are automatically rolled into another tray, and the automatic production method of importing raw materials into the equipment and exporting rolled products is completed.
  • the head end of the copper strip for pulling is positioned by the positioning module 31 in advance.
  • the pressing device 60 Press the pulling material strip, start the cutting device 50, cut and trim the tail of the pulling material strip, and then return to the original position; the feeding mechanism sends the copper material for pulling into the welding device 30, and the pulling material is The copper head and the last coil tail are positioned with the positioning module 31 and then welded.
  • the traction device 80 starts to automatically continue to run, and the production end button is activated.
  • the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources.
  • the copper tape products are all nickel-plated, then fully tinned by immersion and post-processing, and finally enter the product image inspection and automatic winding process.
  • the brass terminal coil is 16.7mm wide and 0.15mm thick. After nickel metal is precipitated on the surface, gold is precipitated in the functional area, and tin is precipitated in the solder area 45. The product needs to perform Reflow heat treatment on the tin plating in the solder area 45 to become bright tin.
  • the surface-treated production brass terminal coil (16.7 mm) is pulled from the other disc and the production brass terminal coil is precisely positioned at the positioning module 31 with a positioning pin ; Then cut the copper strip for pulling material at the entrance of the feeding mechanism, start the electroplating production line switch and pull the material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 compresses the pulling material strip, and starts the cutting
  • the cutting device 50 cuts and trims the tail of the pulling tape, and then returns it to the original position; the feeding mechanism sends the brass terminal coil for new material production into the welding device 30, and sends the new material and the tail of the pulling tape to the welding device 30.
  • the positioning module 31 is used for positioning and then welding.
  • the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect.
  • a welding refueling cycle ends.
  • the traction device 80 continues to operate. After the brass terminal coil for surface treatment production is run to 5 meters, use scissors to cut the brass terminal coil between the receiving tray 20 and the ultrasonic wave.
  • the pressing device 60 Press the brass terminal coil, start the cutting device 50, cut and trim the tail of the brass terminal coil, and then return to the original position; the feeding mechanism sends the drawn copper strip into the welding device 30, and the yellow
  • the positioning holes at the tail of the copper terminal coil and the head of the pulling strip are positioned with the positioning module 31, and then welded.
  • the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect.
  • Another welding and refueling cycle is over, the brass terminal coil for production condition debugging is completed, and the traction device 80 starts to continue to run.
  • the one-button start switch of all rectifiers when the continuous production brass terminal coils enter the electrolytic cell, the rectifiers will start orderly and automatically, and when the continuous production brass terminal coils all run out of the electrolytic cell for 5 meters, The rectifier is automatically closed in an orderly manner according to the program compiled by the surface treatment condition debugging, and the pump supplying the potion to the electrolytic cell is also automatically stopped in an orderly manner.
  • the brass terminal coil products are all nickel-plated according to product specifications, then fully tin-plated by immersion, and treated with a precise and controllable Reflow heat treatment device to obtain bright tin-plated products. Finally, enter the product image inspection and automatic winding process.
  • the first joint of the production brass terminal product and the copper strip for drawing is detected by the first detection mechanism of the guide wheel, and the joint is cut off and the copper strip for drawing is rolled into the reel
  • the mid-rotation motor automatically stops, and the brass terminal products used for production condition debugging are cut into 10 sections of 20cm and discarded into waste bins.
  • 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order; continue to press 20cm each Cut and debug the surface-treated terminals and discard them until the subsequent brass terminals and the copper strip joints for pulling materials are cut off, and then press the stop button to complete the operation of collecting the surface-treated terminal inspection samples.
  • the surface treatment inspection samples are inspected by the inspectors according to whether the surface treatment appearance is normal, whether the terminals are deformed, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. Check. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the entire process shall be repeated from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeat process until all inspection contents meet the product specifications.
  • the first reel (16.7 mm) of surface-treated production brass terminal strip is pulled from the other disc and the production brass terminal strip is precisely ordered at the positioning module 31 Then cut the copper strip for pulling material at the entrance of the feeding mechanism, start the electroplating production line switch and pull the material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling material strip, and starts the cutting
  • the cutting device 50 cuts and trims the tail of the pulling material strip, and then returns to the original position; the feeding mechanism sends the brass terminal material for new material production into the welding device 30, and sends the tail of the pulling material strip and the brass terminal material to the welding device 30.
  • the head positioning hole is positioned with the positioning module 31 and then welded.
  • the end of the first roll of the production brass terminal product runs until the automatic welding machine detects that there is no material, the pressing device 60 presses the pulling material strip, starts the cutting device 50, and puts the brass terminal tail Cutting and trimming, and then returning to the original position; the feeding mechanism sends the second roll of brass terminal material for production into the welding device 30, and uses the positioning holes of the second roll of brass terminal head and the first roll of brass terminal tail to be used for The positioning module 31 is positioned and then welded.
  • the pulling device 80 starts to automatically start and continues to run, and the first end and the second end of the connected production product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
  • the head end of the copper strip for pulling material is pulled out and positioned with the positioning module 31 in advance.
  • the pressing device 60 Press the brass terminal material, start the cutting device 50, cut and trim the tail of the brass terminal, and then return to the original position; the feeding mechanism sends the copper material for pulling into the welding device 30, and the copper for pulling The material and the tail of the last coil of brass terminals are positioned with the positioning module 31, and then welded.
  • the traction device 80 starts to automatically continue to run, and the production end button is activated.
  • the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources.
  • All brass terminal products are nickel-plated according to product specifications, then fully tin-plated by immersion and post-processed, and processed with a precision controllable Reflow heat treatment device to obtain bright tin-plated products, and finally enter the product image inspection and automatic winding process .
  • the positioning module 31 pull out the surface-treated production copper terminal coil (35.9mm) from another disc and precisely position it with a positioning pin at the positioning module 31; then cut the copper tape for pulling at the inlet of the feeding mechanism
  • the pressing device 60 presses the pulling copper strip, starts the cutting device 50, and pulls the pulling copper strip.
  • the tail is cut and trimmed, and then returned to its original position; the feeding mechanism sends the copper terminal coil for production into the welding device 30, and the copper terminal head and the tail of the drawn copper strip are positioned and welded with the positioning module 31.
  • the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect.
  • a welding refueling cycle ends.
  • the traction device 80 continues to operate. After the copper terminal coil for surface treatment production is run to 5 meters, use scissors to cut the copper terminal coil between the receiving tray 20 and the ultrasonic wave.
  • the pressing device 60 presses the material. Tighten the copper terminal coil, start the cutting device 50, cut and trim the tail of the copper terminal coil, and then return to the original position; the feeding mechanism sends the pulling copper strip material into the welding device 30, and cuts the tail of the copper terminal coil and The positioning hole of the head of the pulling material is positioned with the positioning module 31, and then welded. After the welding is completed, the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect.
  • all copper terminal coil products are plated with nickel according to the product specifications, and then the first electroplating wheel is used to selectively electrolytically decompose the gold-plated layer on the front functional area of the copper terminal, and then the second electroplating wheel is used to plated the copper
  • the gold plating layer is selectively electrolytically decomposed in the solder area 45 on the front side of the terminal; continue to use the third electroplating wheel to selectively decompose the gold plating layer on the reverse side functional area of the copper terminal, and then use the fourth electroplating wheel to decompose the gold plating layer on the reverse side of the copper terminal.
  • Selective electrolysis is performed to extract the gold plating layer; the next section recovers the gold precipitated outside the terminal functional area and the solder area 45 through gold stripping, saving production costs, and finally enters the product image inspection and automatic winding process.
  • the first joint of the copper terminal product for production and the copper strip for pulling material is detected by the first detection mechanism of the guide wheel, and then the joint is cut off and the copper strip material for pulling material is rolled into the tray
  • the rotary motor automatically stops, and the copper terminal products used for production condition debugging are cut into 10 sections of 20cm and discarded into waste bins. Then, 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order. Continue to cut each piece of 20cm. Debug the surface-treated terminals and discard them until the subsequent copper terminals are cut off with the copper tape material for drawing, and then press the stop button to complete the collection of surface-treated terminal inspection samples.
  • the surface treatment inspection samples are inspected by the inspectors according to whether the surface treatment appearance is normal, whether the terminals are deformed, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. Check. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the entire process shall be repeated from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeat process until all inspection contents meet the product specifications.
  • the welding device 30 pull out the first reel of copper terminal strips (35.9mm) for surface treatment production from another disc and precisely position the copper terminal strips for production at the positioning module 31; Then cut the copper strip material for pulling material at the entrance of the feeding mechanism, start the electroplating production line to switch the pulling material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling copper strip material, and starts cutting
  • the device 50 cuts and trims the tail of the drawn copper tape material, and then returns it to the original position; the feeding mechanism sends the copper terminal material for production into the welding device 30, and positions the tail of the drawn copper tape material and the head of the copper terminal coil material The holes are positioned with the positioning module 31 and then welded.
  • One electroplating wheel selectively electrolytically decomposes the gold plating layer on the functional area on the front side of the terminal, and then uses the second electroplating wheel to selectively electrolytically extract the gold plating layer on the solder area 45 on the front side of the terminal; continue to use the third electroplating wheel to decompose the reverse side of the terminal
  • the gold plating layer is selectively electrolytically decomposed in the functional area, and then the fourth electroplating wheel is used to selectively electrolytically decompose the gold plating layer in the solder area 45 on the reverse side of the terminal; the next section is recovered and precipitated outside the terminal functional area and the solder area 45 through gold stripping.
  • Gold plating saving production costs, and finally entering the product portrait inspection and automatic winding process.
  • the joint is cut off and the copper strip for drawing is rolled into the disc and the rotation motor stops automatically.
  • the front part of the first plate of production copper terminal material is cut and collected according to the requirements, and a total of 3 inspection samples each 20cm long are collected, and stored in order;
  • the product automatically enters the receiving tray and starts to collect the surface-treated products on the first tray.
  • the pressing device 60 presses the pulling material strip, starts the cutting device 50, and cuts the tail of the pulling copper terminal. Cut and trim, and then return to the original position; the feeding mechanism sends the second roll of production copper terminal material into the welding device 30, and uses the positioning module 31 for the positioning holes of the second roll of copper terminal heads and the first roll of copper terminal tails. Position and then solder.
  • the pulling device 80 starts to automatically continue to run, and the first coil end and the second coil head end of the connected production copper terminal product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
  • the head end of the copper strip material for pulling material is pulled out and positioned with the positioning module 31 in advance.
  • the material is pressed.
  • the device 60 presses the copper terminal product, starts the cutting device 50, cuts and trims the tail of the copper terminal product, and then returns to the original position;
  • the feeding mechanism sends the copper material for pulling into the welding device 30, and cuts the tail of the copper terminal product and the
  • the head of the copper tape material used for drawing is positioned with the positioning module 31, and then welded.
  • the traction device 80 starts to automatically continue to run, and the production end button is activated.
  • the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources.
  • the copper tape products are all nickel-plated, then fully tinned by immersion and post-processing, and finally enter the product image inspection and automatic winding process.
  • the fully automatic continuous roll surface treatment production line 100 has the advantages of high welding precision and high yield, which can effectively reduce the production cost of the surface treatment process and save manpower.

Abstract

A fully-automatic continuous rolling-type surface treatment production line, comprising: an unwinding apparatus (10) capable of unwinding a metal terminal strip (40) on a material reel, wherein the metal terminal strip is provided with a head and a tail which respectively extend in the conveying direction thereof; a welding apparatus (30) capable of welding the tail of the corresponding metal terminal strip (40) of the previous material reel to the head of the corresponding metal terminal strip (40) of the next material reel; a surface treatment apparatus positioned at one side of the welding apparatus (30) and capable of performing a surface treatment on the metal terminal strip (40) outputted from the welding apparatus (30); and a winding device positioned at one side of the surface treatment apparatus and capable of winding the metal terminal strip (40) which is subjected to the surface treatment so as to form a material reel. The fully-automatic continuous rolling-type surface treatment production line has the advantages of a high yield rate, a high processing precision, saving labor and a high production efficiency.

Description

全自动连续卷式表面处理生产线Fully automatic continuous roll surface treatment production line 技术领域technical field
本发明属于连续卷式表面处理生产线技术领域,具体涉及一种全自动连续卷式表面处理生产线。The invention belongs to the technical field of continuous roll type surface treatment production lines, in particular to a fully automatic continuous roll type surface treatment production line.
背景技术Background technique
在电子工业领域,连续卷式表面处理生产线的工艺处理过程中,首先,要将表面处理材料通过放料机连续不断导入表面处理生产线。由于随着电子工业的迅速发展,许多连续金属电子产品不断向小型和微型化发展,对连续表面处理生产线的加工速度要求越来越高。然而,在实际表面处理生产中,对金属材料前一卷的末端和下一卷的头端进行接头采用传统的手工处理,手工操作会发生以下问题:第一,接头操作没有完成导致表面处理生产线自动停机,使表面处理生产线内的所有产品报废,造成很大损失并降低生产线的产能;第二,在接头操作中,由于操作不当会发生原材料将操作人员的手刮伤而造成工伤事故;第三,表面处理生产线高速运行过程中,为了防止操作失误,产品手工接头操作需要充足的时间,从而使对缓冲机的设计要求越来越高,设备机构也越来越复杂;第四,连续端子产品材料越小越薄手工接头操作越容易发生变形,影响产品质量;第五,产品的手工接头不牢固在高速生产过程中容易脱落造成停机停产;第六,手工接头精度差,产品定位孔不能准确重叠造成表面处理产品与贵金属治具的定位不匹配,使贵金属镀层位置偏移,造成产品报废;第七,产品接头在定位孔连接带位置用铆钉进行牢固连接,而金属端子部分连接不是十分牢固导致端子分散后刮碰工艺槽内导正治具等会使产品变形导致停机停产。In the field of electronics industry, in the process of continuous roll surface treatment production line, first of all, the surface treatment material should be continuously introduced into the surface treatment production line through the unwinder. With the rapid development of the electronics industry, many continuous metal electronic products are constantly developing towards miniaturization and miniaturization, and the processing speed of the continuous surface treatment production line is getting higher and higher. However, in the actual surface treatment production, the traditional manual processing is used for splicing the end of the previous roll and the head end of the next roll of metal materials, and the following problems will occur in manual operation: First, the splicing operation is not completed, resulting in the surface treatment production line The automatic shutdown will make all products in the surface treatment production line scrapped, causing great losses and reducing the production capacity of the production line; second, in the joint operation, due to improper operation, the raw material will scratch the operator's hand and cause work accidents; third Third, during the high-speed operation of the surface treatment production line, in order to prevent operation errors, the manual joint operation of the product requires sufficient time, so that the design requirements for the buffer machine are getting higher and higher, and the equipment mechanism is also becoming more and more complicated; Fourth, continuous terminals The smaller and thinner the product material, the easier the manual joint operation will be deformed, which will affect the product quality; Fifth, the manual joint of the product is not firm, and it is easy to fall off during the high-speed production process, resulting in shutdown and shutdown; Sixth, the precision of the manual joint is poor, and the product positioning hole cannot be Accurate overlapping causes the positioning of the surface treatment product and the precious metal fixture to not match, causing the position of the precious metal coating to shift, causing the product to be scrapped; Seventh, the product joint is firmly connected with rivets at the position of the positioning hole connection belt, while the metal terminal part is not very connected. If the terminal is firmly scattered, scraping against the guiding jig in the process slot will cause the product to deform and stop production.
针对以上所述的金属材料之间的接头操作问题,只有减少连续金属端子产品生产中的停机停产次数,防止操作人员的各种工伤事故,降低产品变形和定位孔不精确造成的产品报废损失,才能提高连续卷式表面处理生产线的生产效率,大幅度降低连续金属端子的生产成本,因此研究开发全自动连续卷式表面处理生产线是表面处理行业亟待解决的课题。In view of the above-mentioned joint operation problems between metal materials, only to reduce the number of shutdowns in the production of continuous metal terminal products, prevent various industrial accidents of operators, and reduce product scrapping losses caused by product deformation and inaccurate positioning holes, Only in order to improve the production efficiency of the continuous roll surface treatment production line and greatly reduce the production cost of continuous metal terminals, the research and development of a fully automatic continuous roll surface treatment production line is an urgent topic to be solved in the surface treatment industry.
针对以上要解决的课题,用薄铜、薄铜合金以及薄不锈钢带材为原材料经过精密冲压加工所得倒的连续金属端子,以及用薄铜、薄铜合金以及薄不锈钢带材用卷盘式放料 机代替人工的操作方式得到不断的研究和改善,同时,金属材料盘与盘之间的接头操作也得到不断的改善。但是,针对全自动连续卷式表面处理生产线的研究开发和生产设计的课题,在放料机和产品接头焊接设备方面还存在许多课题没有得到解决,有关解决这些课题的专利文献未见报道。In view of the above problems to be solved, thin copper, thin copper alloy and thin stainless steel strips are used as raw materials for continuous metal terminals obtained by precision stamping and processing, and thin copper, thin copper alloy and thin stainless steel strips are used for reel type. The operation mode of the feeder instead of manual has been continuously researched and improved, and at the same time, the joint operation between the metal material disk and the disk has also been continuously improved. However, for the research and development and production design of the fully automatic continuous roll surface treatment production line, there are still many problems that have not been solved in the unwinder and product joint welding equipment, and there is no report on the patent literature to solve these problems.
在专利文献1(JP S-75292 A)中,描述了一种2根钢材的连接方法。2根钢材的端面和端面并接,并接处用同种小块钢材板和钢圈固定后,用燃气火焰加热小块钢板直至熔融。冷却后2根钢材连接到一起。然而,该技术引用到连续卷式表面处理生产线时,需要较长的操作时间并且要使用燃气火焰,对连续运行的连续卷式表面处理生产线不适用。In Patent Document 1 (JP S-75292 A), a method of connecting two steel materials is described. The end faces and end faces of the two steels are connected in parallel, and the joints are fixed with the same small steel plate and steel ring, and then the small steel plate is heated with a gas flame until it melts. After cooling, the 2 steel pieces are joined together. However, when this technology is applied to a continuous roll surface treatment line, it requires a long operating time and uses a gas flame, which is not applicable to a continuous roll surface treatment line.
在专利文献2(JP 2005-75292 A)中,描述了一种对金属箔或耐热性塑料薄膜之间用热压技术连接起来的材料连接方法。然而,由于连续卷式表面处理生产线所使用的是薄铜、薄铜合金以及薄不锈钢,热压技术不适用于连续运行的连续卷式表面处理生产线的材料接头连接。In Patent Document 2 (JP 2005-75292 A), a material joining method is described in which metal foils or heat-resistant plastic films are joined by thermocompression technology. However, due to the use of thin copper, thin copper alloys and thin stainless steel in continuous coil surface treatment lines, hot pressing technology is not suitable for material joint connection of continuous coil surface treatment lines.
在专利文献3(JP 2002-322440 A)中,公开了一种用于连续塑料薄膜涂层生产中前一卷的末端与下一卷的头端用粘结带进行连接时防止粘结剂外漏保证生产正常进行的方法。In Patent Document 3 (JP 2002-322440 A), there is disclosed a method for preventing the adhesive from leaking when the end of the previous roll and the head end of the next roll are connected with an adhesive tape in the production of continuous plastic film coating. Leakage to ensure the normal operation of production methods.
在专利文献4(JP 6660533 B2)中,提供了金属焊接构造,相对于焊接的行进方向和直角方向的断面,需要照射能量大小可以通过激光输出进行调节设定。然而,由于激光设备昂贵,限制它在连续卷式表面处理生产线中的应用。In Patent Document 4 (JP 6660533 B2), a metal welding structure is provided, and the required irradiation energy can be adjusted and set by the laser output with respect to the welding progress direction and the cross-section in the right-angle direction. However, the expensive laser equipment limits its application in continuous roll-to-roll surface treatment production lines.
在专利文献5(JP 4886598 B2)中,提供了一种能够防止连接不良的波形的对接方法以及波形的对接连接装置。使用胶带通过波形对接连接装置能将导电性塑料薄膜连接表面处理生产连续进行。In Patent Document 5 (JP 4886598 B2), a corrugated docking method and corrugated docking connection device capable of preventing poor connection are provided. The use of adhesive tape to connect the conductive plastic film to the surface treatment production through the corrugated butt joint device can be carried out continuously.
在专利文献6(JP 5761124 B2)中,提供了卷式导电性软基板上连续进行表面处理的连续表面处理装置和连续表面处理方法。然而,在该专利中前一卷导电性软基板末端与下一卷头端是如何进行连接从而保证导电性软基板的连续生产加工方式未见记载。In Patent Document 6 (JP 5761124 B2), a continuous surface treatment apparatus and a continuous surface treatment method for continuously performing surface treatment on a roll-type conductive flexible substrate are provided. However, in this patent, how to connect the end of the previous roll of the conductive soft substrate and the head end of the next roll to ensure the continuous production and processing method of the conductive soft substrate is not described.
在专利文献7(CN 206305604 U)中,提供了一种超声波点焊机接料装置,在卷式表面处理生产线生产中,对表面处理金属材料前一卷的末端和下一卷的头端进行接头焊接处理。保证产品质量的稳定,提高表面处理生产效率。In Patent Document 7 (CN 206305604 U), an ultrasonic spot welding machine feeding device is provided. In the production of a roll-type surface treatment production line, the end of the previous roll and the head end of the next roll of the surface-treated metal material are processed. Joint welding process. Ensure the stability of product quality and improve the production efficiency of surface treatment.
专利文献1~6提供了各种各样的金属材料盘之间的接头方法,然而所有设计原理和它们的实际操作都不能解决全自动连续卷式表面处理生产线自动接头操作的要求,研究开发自动放料和金属材料接头自动焊接的生产设备,成为制作完成全自动连续卷式表面 处理生产线设备的最大难关,是表面处理行业亟待解决的重大课题。Patent Documents 1 to 6 provide a variety of joining methods between metal material discs, but all design principles and their practical operations cannot solve the requirements for automatic joining operations in a fully automatic continuous roll surface treatment production line. Research and development of automatic The production equipment for automatic welding of unwinding and metal material joints has become the biggest difficulty in the production of fully automatic continuous roll surface treatment production line equipment, and is a major issue to be solved urgently in the surface treatment industry.
在专利文献7(CN 206305604 U)的前期报道中,提供了一种超声波点焊机接料装置,在连续卷式表面处理生产线生产中,对表面处理金属材料前一卷的末端和下一卷的先端进行接头焊接处理。能够保证产品质量的稳定,提高表面处理生产效率。In the previous report of Patent Document 7 (CN 206305604 U), an ultrasonic spot welding machine feeding device is provided. In the production of a continuous roll-type surface treatment production line, the end of the previous roll and the next roll of the surface-treated metal material are The tip of the joint is welded. It can ensure the stability of product quality and improve the production efficiency of surface treatment.
但是焊接处理仍然是手工操作,因而连续端子产品材料的接头操作仍有一些问题没能得到解决,所以极大地限制了该焊接设备在全自动连续表面处理生产线中的应用。However, the welding process is still a manual operation, so there are still some problems in the joint operation of the continuous terminal product material, which greatly limits the application of the welding equipment in the fully automatic continuous surface treatment production line.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art.
为此,本发明提出一种全自动连续卷式表面处理生产线,该全自动连续卷式表面处理生产线具有成品率高,加工精度高、节约人力和生产效率高等优点。To this end, the present invention proposes a fully automatic continuous roll surface treatment production line, which has the advantages of high yield, high processing precision, labor saving and high production efficiency.
根据本发明实施例的全自动连续卷式表面处理生产线,包括:放料装置,所述放料装置能够对料盘上的金属端子料带进行放料,所述金属端子料带具有分别沿其输送方向延伸的头部和尾部;焊接装置,所述焊接装置能够将前一个料盘对应的所述金属端子料带的尾部与后一个料盘对应的所述金属端子料带的头部进行焊接;表面处理装置,所述表面处理装置位于所述焊接装置的一侧,所述表面处理装置能够对从所述焊接装置输出的所述金属端子料带进行表面处理;收料装置,所述收料装置位于所述表面处理装置的一侧,所述收料装置能够对经过表面处理的金属端子料带进行收料形成料盘。The fully automatic continuous roll surface treatment production line according to the embodiment of the present invention includes: a discharging device capable of discharging the metal terminal strips on the tray, the metal terminal strips having respectively A head and a tail extending in the conveying direction; a welding device capable of welding the tail of the metal terminal strip corresponding to the previous tray with the head of the metal terminal strip corresponding to the next tray ; a surface treatment device, the surface treatment device is located on one side of the welding device, and the surface treatment device can perform surface treatment on the metal terminal strip output from the welding device; a receiving device, the receiving device The feeding device is located on one side of the surface treatment device, and the receiving device can receive the surface-treated metal terminal strip to form a feeding tray.
根据本发明实施例的全自动连续卷式表面处理生产线,通过采用放料装置、焊接装置、表面处理装置和收料装置相配合,能够对金属端子料带进行全自动表面处理,不仅能够达到生产所需要的表面处理要求,而且保证了金属端子料带的连续性和完整性。该全自动连续卷式表面处理生产线具有成品率高,加工精度高、节约人力和生产效率高等优点。According to the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention, by using the unwinding device, the welding device, the surface treatment device and the receiving device to cooperate, the metal terminal strip can be fully automatically surface treated, not only to achieve production The required surface treatment requirements, and the continuity and integrity of the metal terminal strip is guaranteed. The fully automatic continuous roll surface treatment production line has the advantages of high yield, high processing precision, labor saving and high production efficiency.
根据本发明一个实施例,所述全自动连续卷式表面处理生产线还包括:裁切装置,所述裁切装置位于所述焊接装置和所述放料装置之间,所述裁切装置能够对所述前一个料盘对应的所述金属端子料带的尾部进行修剪。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line further includes: a cutting device, the cutting device is located between the welding device and the discharging device, and the cutting device can The tail of the metal terminal strip corresponding to the previous tray is trimmed.
根据本发明一个实施例,所述全自动连续卷式表面处理生产线还包括:压料装置,所述压料装置位于所述放料装置和所述裁切装置之间以对进行修剪前的所述金属端子料带的尾部进行压紧操作。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line further includes: a pressing device, the pressing device is located between the discharging device and the cutting device, so as to adjust the cutting device before trimming. Press the tail of the metal terminal strip.
根据本发明一个实施例,所述全自动连续卷式表面处理生产线还包括:第一检测装置,所述第一检测装置能够检测前一个料盘上的金属端子料带的剩余量,并在剩余量达到预 设值时,所述压料装置进行压紧操作。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line further includes: a first detection device, the first detection device can detect the remaining amount of the metal terminal strip on the previous tray, and detect the remaining amount of the metal terminal strip on the previous tray. When the amount reaches a preset value, the pressing device performs a pressing operation.
根据本发明一个实施例,所述焊接装置包括:定位模块,所述定位模块能够分别对前一个所述料盘对应的所述金属端子料带和后一个所述料盘对应的所述金属端子料带进行定位;焊接模块,所述焊接模块设于所述定位模块的一侧且能够对经过定位后的前一个所述料盘对应的所述金属端子料带的尾部和后一个所述料盘对应的所述金属端子料带的头部进行焊接。According to an embodiment of the present invention, the welding device includes: a positioning module, and the positioning module is capable of aligning the metal terminal strips corresponding to the previous tray and the metal terminals corresponding to the next tray respectively. The material strip is positioned; the welding module is arranged on one side of the positioning module and can connect the tail of the metal terminal strip corresponding to the previous material tray and the latter material after the positioning. The heads of the metal terminal strips corresponding to the discs are welded.
根据本发明一个实施例,所述金属端子料带上设有沿其厚度方向贯通的定位孔,所述定位模块的至少一部分插接至所述定位孔以对所述金属端子料带进行定位。According to an embodiment of the present invention, the metal terminal strip is provided with a positioning hole penetrating along the thickness direction thereof, and at least a part of the positioning module is inserted into the positioning hole to position the metal terminal strip.
根据本发明一个实施例,前一个所述料盘对应的所述金属端子料带的尾部与后一个所述料盘对应的所述金属端子料带的头部层叠,所述尾部上的定位孔与所述头部上的至少一个定位孔重叠。According to an embodiment of the present invention, the tail of the metal terminal strip corresponding to the previous tray is stacked with the head of the metal terminal strip corresponding to the latter tray, and the positioning holes on the tail Overlaps at least one positioning hole on the head.
根据本发明一个实施例,所述全自动连续卷式表面处理生产线还包括:第二检测装置,所述第二检测装置位于所述焊接装置和所述表面处理装置之间以对焊接区域进行检测。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line further includes: a second inspection device, the second inspection device is located between the welding device and the surface treatment device to inspect the welding area .
根据本发明一个实施例,所述表面处理装置为能够进行电镀处理的电镀装置,所述全自动连续卷式表面处理生产线还包括:热处理装置,所述热处理装置位于所述表面处理装置和所述收料装置之间以对经过电镀处理后的所述金属端子料带进行热处理。According to an embodiment of the present invention, the surface treatment device is an electroplating device capable of electroplating treatment, and the fully automatic continuous roll surface treatment production line further includes: a heat treatment device, the heat treatment device is located between the surface treatment device and the surface treatment device. Between the receiving devices, heat treatment is performed on the metal terminal strip after the electroplating treatment.
根据本发明一个实施例,所述全自动连续卷式表面处理生产线还包括:第三检测装置,所述第三检测装置位于所述热处理装置和所述收料装置之间以对所述金属端子料带进行外观检测,所述第三检测装置能够根据外观检测结果发出报警信息;样品采集装置,所述样品采集装置位于所述收料装置的一侧,在所述第三检测装置未发出报警信息时,所述样品采集装置将移动至所述收料装置的所述金属端子料带的头部沿输送方向进行裁剪。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line further includes: a third detection device, the third detection device is located between the heat treatment device and the receiving device to detect the metal terminals The material belt is subjected to appearance inspection, and the third inspection device can issue alarm information according to the appearance inspection result; the sample collection device, the sample collection device is located on one side of the receiving device, and the third inspection device does not issue an alarm When the information is received, the sample collection device will move the head of the metal terminal strip to the receiving device to cut along the conveying direction.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明实施例的全自动连续卷式表面处理生产线的部分结构示意图;1 is a partial structural schematic diagram of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention;
图2是根据本发明实施例的全自动连续卷式表面处理生产线的局部示意图;2 is a partial schematic diagram of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention;
图3是根据本发明实施例的全自动连续卷式表面处理生产线的局部俯视图;3 is a partial top view of a fully automatic continuous roll surface treatment production line according to an embodiment of the present invention;
图4是根据本发明实施例的全自动连续卷式表面处理生产线的实施例1的金属端子料带的焊接区的局部示意图;4 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 1 of the fully automatic continuous roll surface treatment production line according to an embodiment of the present invention;
图5是根据本发明实施例的全自动连续卷式表面处理生产线的实施例2的金属端子料带的焊接区的局部示意图;5 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 2 of the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention;
图6是根据本发明实施例的全自动连续卷式表面处理生产线的实施例3的金属端子料带的焊接区的局部示意图;6 is a partial schematic view of the welding area of the metal terminal strip of Embodiment 3 of the fully automatic continuous roll surface treatment production line according to an embodiment of the present invention;
图7是根据本发明实施例的全自动连续卷式表面处理生产线的实施例4的金属端子料带的焊接区的局部示意图。7 is a partial schematic view of the welding area of the metal terminal strip of the embodiment 4 of the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention.
附图标记:Reference number:
全自动连续卷式表面处理生产线100;Fully automatic continuous roll surface treatment production line 100;
放料装置10;Unwinding device 10;
接料盘20;receiving tray 20;
焊接装置30;定位模块31;焊接模块32;welding device 30; positioning module 31; welding module 32;
金属端子料带40;定位孔41;金属端子料带的尾部42;金属端子料带的头部43;焊接点44;焊接区45; metal terminal strip 40; positioning hole 41; tail part 42 of metal terminal strip; head 43 of metal terminal strip; welding point 44; welding area 45;
裁切装置50;cutting device 50;
压料装置60;Pressing device 60;
第一检测装置70;a first detection device 70;
牵引装置80。 Traction device 80 .
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、 “第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, features delimited with "first" and "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面参考附图具体描述根据本发明实施例的全自动连续卷式表面处理生产线100。The fully automatic continuous roll surface treatment production line 100 according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
如图1至图3所示,根据本发明实施例的全自动连续卷式表面处理生产线100,包括:放料装置10、焊接装置30、表面处理装置和收料装置。As shown in FIGS. 1 to 3 , a fully automatic continuous roll surface treatment production line 100 according to an embodiment of the present invention includes a discharging device 10 , a welding device 30 , a surface treatment device and a receiving device.
具体而言,根据本发明实施例的全自动连续卷式表面处理生产线100,放料装置10能够对料盘上的金属端子料带40进行放料,金属端子料带40具有分别沿其输送方向延伸的头部和尾部;焊接装置30能够将前一个料盘对应的金属端子料带40的尾部与后一个料盘对应的金属端子料带的头部43进行焊接;表面处理装置位于焊接装置30的一侧,表面处理装置能够对从焊接装置30输出的金属端子料带40进行表面处理;收料装置位于表面处理装置的一侧,收料装置能够对经过表面处理的金属端子料带40进行收料形成料盘。Specifically, according to the fully automatic continuous roll surface treatment production line 100 according to the embodiment of the present invention, the discharging device 10 can discharge the metal terminal strips 40 on the tray. The extended head and tail; the welding device 30 can weld the tail of the metal terminal strip 40 corresponding to the previous tray with the head 43 of the metal terminal strip corresponding to the latter tray; the surface treatment device is located in the welding device 30 On one side of the surface treatment device, the surface treatment device can perform surface treatment on the metal terminal strip 40 output from the welding device 30; The material is collected to form a tray.
换言之,根据本发明实施例的全自动连续卷式表面处理生产线100,主要由放料装置10、焊接装置30、表面处理装置和收料装置组成。金属端子料带40可由放料装置10自动放出,进入到焊接装置30中,焊接装置30能够将前一个料盘对应的金属端子料带40的尾部与后一个料盘对应的金属端子料带的头部43进行焊接,使金属端子料带40不间断地输送至表面处理装置,通过表面处理装置能够对金属端子料带40进行表面处理;经表面处理后的金属端子料带40可由收料装置进行收料,并形成料盘。In other words, the fully automatic continuous roll surface treatment production line 100 according to the embodiment of the present invention is mainly composed of a discharging device 10, a welding device 30, a surface treatment device and a receiving device. The metal terminal strip 40 can be automatically released by the discharging device 10 and enter the welding device 30. The welding device 30 can connect the tail of the metal terminal strip 40 corresponding to the previous tray with the metal terminal strip corresponding to the next tray. The head 43 is welded, so that the metal terminal strip 40 is continuously conveyed to the surface treatment device, and the surface treatment device can perform surface treatment on the metal terminal strip 40; the surface-treated metal terminal strip 40 can be collected by the receiving device. The material is collected and formed into a tray.
由此,根据本发明实施例的全自动连续卷式表面处理生产线100,通过采用放料装置10、焊接装置30、表面处理装置和收料装置相配合,能够对金属端子料带40进行全自动表面处理,不仅能够达到生产所需要的表面处理要求,而且保证了金属端子料带40的连续性和完整性。该全自动连续卷式表面处理生产线100具有成品率高,加工精度高、节约人力和生产效率高等优点。Therefore, according to the fully automatic continuous roll surface treatment production line 100 according to the embodiment of the present invention, by using the unwinding device 10 , the welding device 30 , the surface treatment device and the receiving device, the metal terminal strip 40 can be fully automated. The surface treatment can not only meet the surface treatment requirements required for production, but also ensure the continuity and integrity of the metal terminal strip 40 . The fully automatic continuous roll surface treatment production line 100 has the advantages of high yield, high processing precision, labor saving and high production efficiency.
根据本发明的一个实施例,全自动连续卷式表面处理生产线100还包括裁切装置50,裁切装置50位于焊接装置30和放料装置10之间,裁切装置50能够对前一个料盘对应的金属端子料带40的尾部进行修剪。通过裁切装置50将前一个料盘对应的金属端子料 带的尾部42的多余部分裁剪掉,便于与后一个料盘对应的金属端子料带的头部43进行焊接。According to an embodiment of the present invention, the fully automatic continuous roll surface treatment production line 100 further includes a cutting device 50, the cutting device 50 is located between the welding device 30 and the discharging device 10, and the cutting device 50 is capable of cutting the previous tray The tails of the corresponding metal terminal strips 40 are trimmed. The excess part of the tail portion 42 of the metal terminal strip corresponding to the previous tray is cut off by the cutting device 50, so as to facilitate the welding of the head 43 of the metal terminal strip corresponding to the next tray.
进一步地,全自动连续卷式表面处理生产线100还包括压料装置60,压料装置60位于放料装置10和裁切装置50之间以对进行修剪前的金属端子料带40的尾部进行压紧操作。也就是说,压料装置60能够将前一个料盘对应的金属端子料带的尾部42压住,便于裁切装置50切断前一个料盘对应的金属端子料带的尾部42的多余部分。通过使其固定后再进行裁剪,不会因为滑动造成裁切不齐等问题,提高裁剪精确度。Further, the fully automatic continuous roll surface treatment production line 100 further includes a pressing device 60, which is located between the discharging device 10 and the cutting device 50 to press the tail of the metal terminal strip 40 before trimming. operate. That is, the pressing device 60 can press the tail 42 of the metal terminal strip corresponding to the previous tray, so that the cutting device 50 can cut off the excess part of the tail 42 of the metal terminal strip corresponding to the previous tray. By making it fixed and then cutting, there will be no problems such as uneven cutting caused by sliding, and the cutting accuracy will be improved.
优选地,全自动连续卷式表面处理生产线100还包括第一检测装置70,第一检测装置70能够检测前一个料盘上的金属端子料带40的剩余量,并在剩余量达到预设值时,压料装置60进行压紧操作。通过第一检测装置70能够更加精确地监控前一个料盘上的金属端子料带的剩余量,使压料装置60能够及时地进行压紧操作。Preferably, the fully automatic continuous roll surface treatment production line 100 further includes a first detection device 70, the first detection device 70 can detect the remaining amount of the metal terminal strip 40 on the previous tray, and when the remaining amount reaches a preset value At the time, the pressing device 60 performs the pressing operation. The first detection device 70 can monitor the remaining amount of the metal terminal strip on the previous tray more accurately, so that the pressing device 60 can perform the pressing operation in time.
在本发明的一些具体实施方式中,焊接装置30包括定位模块31和焊接模块32,定位模块31能够分别对前一个料盘对应的金属端子料带40和后一个料盘对应的金属端子料带40进行定位;焊接模块32设于定位模块31的一侧且能够对经过定位后的前一个料盘对应的金属端子料带40的尾部和后一个料盘对应的金属端子料带的头部43进行焊接。也就是说,金属端子料带40自动焊接完成后,随着点焊机的点焊头离开产品表面,压料装置60松开产品的同时放料装置10开始自动放料;前一个料盘被检测到无料时,压料装置60将前一个料盘金属端子料带40压住,裁切装置50切断多余的前一个料盘对应的金属端子料带40的尾部,并自动将后一个料盘对应的金属端子料带的头部43到定位机构进行定位,然后将前一个料盘对应的金属端子料带40的尾部和后一个料盘对应的金属端子料带的头部43进行焊接进行焊接,能够提高焊接精确性和焊接牢固性,从而进行连续的表面处理生产。In some specific embodiments of the present invention, the welding device 30 includes a positioning module 31 and a welding module 32, and the positioning module 31 can respectively connect the metal terminal strips 40 corresponding to the previous tray and the metal terminal strips corresponding to the next tray. 40 for positioning; the welding module 32 is arranged on one side of the positioning module 31 and can connect the tail of the metal terminal strip 40 corresponding to the previous tray and the head 43 of the metal terminal strip corresponding to the next tray after positioning. Weld. That is to say, after the automatic welding of the metal terminal strip 40 is completed, as the spot welding head of the spot welding machine leaves the surface of the product, the pressing device 60 releases the product and the discharging device 10 starts to discharge automatically; When it is detected that there is no material, the pressing device 60 presses the metal terminal strip 40 of the previous tray, and the cutting device 50 cuts off the tail of the excess metal terminal strip 40 corresponding to the previous tray, and automatically removes the metal terminal strip 40 of the previous tray. The head 43 of the metal terminal strip corresponding to the tray is positioned by the positioning mechanism, and then the tail of the metal terminal strip 40 corresponding to the previous tray and the head 43 of the metal terminal strip corresponding to the next tray are welded. Welding, can improve welding accuracy and welding firmness, so as to carry out continuous surface treatment production.
进一步地,金属端子料带40上设有沿其厚度方向贯通的定位孔41,定位模块31的至少一部分插接至定位孔41以对金属端子料带40进行定位。通过对金属端子料带上的定位孔进行定位,方便进行焊接。Further, the metal terminal strip 40 is provided with a positioning hole 41 penetrating along the thickness direction thereof, and at least a part of the positioning module 31 is inserted into the positioning hole 41 to position the metal terminal strip 40 . Soldering is facilitated by positioning the positioning holes on the metal terminal strip.
根据本发明的一个实施例,前一个料盘对应的金属端子料带40的尾部与后一个料盘对应的金属端子料带的头部43层叠,尾部上的定位孔41与头部上的至少一个定位孔41重叠,在两条金属端子料带40的重叠区域为焊接区45,焊接区45内有焊接点44,其通过定位孔重叠进行焊接不仅能够便于焊接,而且保证了焊接牢固性。According to an embodiment of the present invention, the tail of the metal terminal strip 40 corresponding to the previous tray is stacked with the head 43 of the metal terminal strip corresponding to the next tray, and the positioning holes 41 on the tail are at least One positioning hole 41 overlaps, and the overlapping area of the two metal terminal strips 40 is a welding area 45, and there is a welding point 44 in the welding area 45. The overlapping of the positioning holes can not only facilitate welding, but also ensure welding firmness.
可选地,全自动连续卷式表面处理生产线100还包括第二检测装置,第二检测装置位于焊接装置30和表面处理装置之间以对焊接区域进行检测。可以通过棘轮对定位孔 进行检测,监测焊接效果,进一步保证了焊接的精确性和牢固性,提高成品率。Optionally, the fully automatic continuous roll surface treatment production line 100 further includes a second inspection device, the second inspection device is located between the welding device 30 and the surface treatment device to inspect the welding area. The positioning hole can be detected by the ratchet to monitor the welding effect, which further ensures the accuracy and firmness of the welding and improves the yield.
在本发明的一些具体实施方式中,表面处理装置为能够进行电镀处理的电镀装置,全自动连续卷式表面处理生产线100还包括热处理装置,热处理装置位于表面处理装置和收料装置之间以对经过电镀处理后的金属端子料带40进行热处理。金属端子料带40实施表面处理后能够形成所需的金属镀层,例如,金属端子料带40的表面上析出镍金属后,然后再进行部分析出金,或钯,或钯镍,或铑钌,或银,或锡等形成表面处理产品;也可以是在金属端子料带40的表面上析出铜金属后,再析出金属锡。In some specific embodiments of the present invention, the surface treatment device is an electroplating device capable of electroplating treatment, and the fully automatic continuous roll surface treatment production line 100 further includes a heat treatment device. The heat treatment device is located between the surface treatment device and the receiving device to The metal terminal strip 40 after the electroplating treatment is subjected to heat treatment. The metal terminal strip 40 can be subjected to surface treatment to form a desired metal plating layer. For example, nickel metal is precipitated on the surface of the metal terminal strip 40, and then gold, or palladium, or palladium-nickel, or rhodium-ruthenium is partially precipitated. , or silver, or tin to form surface-treated products; it is also possible to precipitate metal tin on the surface of the metal terminal strip 40 after precipitation of copper metal.
优选地,全自动连续卷式表面处理生产线100还包括第三检测装置和样品采集装置,第三检测装置位于热处理装置和收料装置之间以对金属端子料带40进行外观检测,第三检测装置能够根据外观检测结果发出报警信息;样品采集装置位于收料装置的一侧,在第三检测装置未发出报警信息时,样品采集装置将移动至收料装置的金属端子料带的头部43沿输送方向进行裁剪。通过第三检测装置对经过表面处理后的金属端子料带40进行检测,进一步提高了加工的精密度,及产品成品率,保证了产品加工质量。Preferably, the fully automatic continuous roll surface treatment production line 100 further includes a third detection device and a sample collection device. The third detection device is located between the heat treatment device and the receiving device to perform appearance detection on the metal terminal strip 40. The third detection device The device can issue an alarm message according to the appearance inspection result; the sample collection device is located on one side of the receiving device, and when the third detection device does not send out an alarm message, the sample collection device will move to the head 43 of the metal terminal strip of the receiving device Cut along the conveying direction. The surface-treated metal terminal strip 40 is detected by the third detection device, which further improves the processing precision and the product yield, and ensures the product processing quality.
由此,根据本发明实施例的全自动连续卷式表面处理生产线100,能够对金属端子料带40之间接头自动焊接且焊接牢固性和精确性高,保证了表面处理生产线能够连续运行,能够有效地防止表面处理使产品变形和定位孔41不精确造成的产品报废问题。其操作简单,避免了传统方式中操作人员的工伤事故。Therefore, according to the fully automatic continuous roll surface treatment production line 100 of the embodiment of the present invention, the joints between the metal terminal strips 40 can be automatically welded with high welding firmness and accuracy, which ensures that the surface treatment production line can run continuously and can It can effectively prevent the product scrap problem caused by surface treatment deforming the product and inaccurate positioning holes 41 . The operation is simple and avoids the work accident of the operator in the traditional way.
下面通过具体实施例及对比实施例使本专业技术人员更全面的理解本发明,但并不因此将本发明限制在的实施例范围之中。The following specific examples and comparative examples enable those skilled in the art to more fully understand the present invention, but the present invention is not limited to the scope of the examples.
实施例1Example 1
[原材料][raw materials]
如图4所示,紫铜材料宽13.3mm,厚0.2mm,表面上析出镍金属后,然后再析出锡。不需要对镀锡进行Reflow加热处理。As shown in Figure 4, the red copper material is 13.3mm wide and 0.2mm thick. After nickel metal is precipitated on the surface, tin is then precipitated. Reflow heat treatment for tin plating is not required.
[表面处理生产条件调试][Surface treatment production conditions debugging]
从放置在放料装置10上的卷有拉料用紫铜带材的料盘上,拉出该紫铜带材依次通过接料盘20、送料机构、定位模块31、焊接模块32、裁切装置50、压料装置60、第一检测机构、牵引装置80、然后进入表面处理生产线的各种前处理工艺、各种精密表面处理工艺及其设备、各种后处理工艺、用于对金属镀层进行精密可控Reflow热处理装置以及每个处理工艺的供电轮和驱动轮,最后穿过画像检查CCD处理装置,然后绕过收料缓冲机的各个导轮,穿过收料停止治具,最后进入自动收料机的收料圆盘中并用胶带将紫铜带材粘贴固定在圆盘上,并缠绕3周后确认紫铜带材坚实牢固;该收料圆盘放置在自 动收料装置的固定位置上。From the reel placed on the unwinding device 10 on which the copper strip for drawing is rolled, the copper strip is pulled out and passes through the receiving tray 20 , the feeding mechanism, the positioning module 31 , the welding module 32 , and the cutting device 50 in sequence. , the pressing device 60, the first detection mechanism, the traction device 80, and then enter into the surface treatment production line various pre-treatment processes, various precision surface treatment processes and their equipment, various post-treatment processes, used for precision metal plating. The controllable Reflow heat treatment device and the power supply wheel and driving wheel of each treatment process, and finally pass through the image inspection CCD processing device, then bypass each guide wheel of the receiving buffer machine, pass through the receiving stop jig, and finally enter the automatic receiving device. The copper tape is pasted and fixed on the disc with tape in the receiving disc of the feeding machine, and the copper tape is confirmed to be firm and firm after winding for 3 weeks; the receiving disc is placed on the fixed position of the automatic feeding device.
依据连续生产用紫铜带材(13.3mm)规定的表面处理条件,将前后各处理工艺和各电镀工艺泵浦的一键开启开关启动,依据表面处理条件调试所编制的程序所有泵浦每间隔一秒时间有序启动,避免同时启动时的超额负载造成表面处理设备总电箱的跳闸。各水洗用水和风刀用压力空气压缩机开启,确认各工艺的设定温度是否达到规定要求,如果检查结果准确无误可以准备开机。According to the surface treatment conditions specified for the copper strip (13.3mm) for continuous production, start the one-key on-off switch of each treatment process and each electroplating process pump, and debug the program according to the surface treatment conditions. Start orderly in seconds to avoid the tripping of the main electrical box of the surface treatment equipment caused by the excess load when starting at the same time. Turn on the pressurized air compressor for each washing water and air knife to confirm whether the set temperature of each process meets the specified requirements. If the inspection results are accurate, you can prepare to start the machine.
在焊接装置30的定位模块31处,从另一个圆盘中拉出表面处理生产用紫铜带材(13.3mm)并在定位模块31处将生产用紫铜带材精确订位;然后在送料机构进口处剪断拉料用紫铜带材,启动电镀生产线开关拉料带向前运行,当第一检测机构检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将新料生产用紫铜材料送入焊接装置30中,并将新料和拉料带材尾料的定位孔用定位模块31进行定位,然后焊接。焊接结束后,通过第一检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。一次焊接换料循环结束。牵引装置80继续运行。表面处理生产用紫铜带材被运行至5米后,在接料盘20和超声波之间的地方用剪刀切断紫铜带材,当第一检测机构检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将新料生产用紫铜材料送入焊接装置30中,并将新料和拉料带材尾料的定位孔用定位模块31进行定位,然后焊接。焊接结束后,通过第二检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。又一次焊接换料循环结束,生产条件调试用紫铜带材接续完毕,牵引装置80开始继续运行,在操作触摸屏中选择【手动调试】表面处理生产条件调试程序,按下生产线启动开关并开启所有整流器的一键启动开关,依据编制程序当连续生产用紫铜材料进入到电解槽时整流器有序自动启动,而当连续生产用紫铜材料5米全部运行出电解槽时,依据表面处理条件调试所编制的程序整流器有序自动关闭,为电解槽提供药水的泵浦也有序自动停止。通过前述全自动处理工艺按产品规格要求紫铜带产品全部镀镍,然后用浸入方式全镀锡,最后进入产品的画像检查和自动收卷工艺。At the positioning module 31 of the welding device 30, pull out the surface-treated production copper strip (13.3mm) from the other disc and precisely position the production copper strip at the positioning module 31; and then enter the feeding mechanism Cut the copper strip for pulling material at the place, start the electroplating production line to switch the pulling material belt forward, when the first detection mechanism detects that there is no material, the material pressing device 60 presses the pulling material strip, starts the cutting device 50, and pulls the pulling material. The material strip tail is trimmed and then returned to its original position; the feeding mechanism sends the red copper material used for new material production into the welding device 30, and the positioning holes of the new material and the tail material of the pulling material are positioned with the positioning module 31 , and then solder. After the welding is completed, the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect. A welding refueling cycle ends. The traction device 80 continues to operate. After the copper strip for surface treatment production is run to 5 meters, the copper strip is cut with scissors between the receiving tray 20 and the ultrasonic wave. When the first detection mechanism detects that there is no material, the pressing device 60 compresses and pulls the material. material strip, start the cutting device 50, cut and trim the tail material of the pulling strip material, and then return it to the original position; the feeding mechanism sends the red copper material for new material production into the welding device 30, and sends the new material and the pulling strip material to the welding device 30. The positioning hole of the material tail is positioned with the positioning module 31, and then welded. After the welding is completed, the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect. Another welding and refueling cycle ends, the copper strip for production condition debugging is completed, and the traction device 80 starts to continue to run. Select [Manual Debugging] Surface Treatment Production Condition Debugging program on the operation touch screen, press the production line start switch and turn on all rectifiers The one-button start switch, according to the programming program, when the continuous production copper material enters the electrolytic cell, the rectifier automatically starts in an orderly manner, and when the continuous production copper material for 5 meters runs out of the electrolytic cell, the compiled copper material is debugged according to the surface treatment conditions. The program rectifier is automatically shut down in an orderly manner, and the pump that supplies the potion to the electrolytic cell is also automatically stopped in an orderly manner. Through the aforesaid fully automatic processing process, the copper strip products are all nickel-plated according to the product specifications, and then fully tinned by immersion, and finally enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用紫铜产品和拉料用紫铜带材的第一个接头被导轮第一检测机构检测到后,剪断该接头后拉料用紫铜带材卷入盘中旋转马达自动停止,生产条件调试用紫铜带材剪切10段20cm废弃到废料桶中,然后按设定要求有序裁剪3条长20cm检查样品,并按顺序排列保管;继续按20cm每条剪断调试表面处理端子并废弃,直到剪断后续的金属端子与薄塑料带材接头后,按停机按钮完成采集表面处理端子检查样品的操作。When there is no alarm in the portrait inspection, after the first joint of the copper product for production and the copper strip for drawing is detected by the first detection mechanism of the guide wheel, the joint is cut and the copper strip for drawing is rolled into the disc and rotated. The motor stops automatically, and the copper strip is cut into 10 sections of 20cm for production condition debugging and discarded into waste bins. Then, 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order. Continue to cut and debug each 20cm strip. The surface-treated terminal is discarded until the subsequent metal terminal and thin plastic strip joints are cut, and the operation of collecting the surface-treated terminal inspection sample is completed by pressing the stop button.
[表面处理产品检查][Surface treatment product inspection]
表面处理检查样品经检查人员,按表面处理外观是否正常,表面处理金属与金属材料之间的结合力是否达到要求,表面处理金属膜厚是否在产品规格范围内等规格要求进行检查。如果所有检查项目都符合规格要求,即可开始表面处理生产。如果有任何一项检查内容不符合规格要求,要从最初的准备[原材料]开始,到最后[表面处理产品检查]为止再一次进行整个过程,这种重复过程直到所有检查内容全部符合产品规格为止。The surface treatment inspection samples are inspected by the inspectors according to whether the appearance of the surface treatment is normal, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the whole process shall be carried out again from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeated process will be repeated until all inspection contents meet the product specifications. .
[表面处理连续生产加工][Surface treatment continuous production processing]
在焊接装置30的定位模块31处,从另一个圆盘中拉出表面处理生产用第一盘紫铜带材(13.3mm)并在定位模块31处将生产用紫铜带材精确订位;然后在送料机构进口处剪断拉料用紫铜带材,启动电镀生产线开关拉料带向前运行,当第一检测机构检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将新料生产用紫铜材料送入焊接装置30中,并将新料和拉料带材尾料的定位孔用定位模块31进行定位,然后焊接。在操作触摸屏中选择【自动生产】加工系统程序,将各泵浦一键开关启动,各水洗用水和风刀用压力空气压缩机开关开启,确认各工艺的设定温度是否达到规定要求,如果检查结果与生产条件吻合即可准备开机。启动生产线运行电源并开启所有整流器的一键启动开关,依据编制程序当连续生产用紫铜材料进入到电解槽时整流器有序自动启动;按产品规格要求紫铜带产品全部镀镍,然后用浸入方式全镀锡并进行后处理,最后进入产品的画像检查和自动收卷工艺。At the positioning module 31 of the welding device 30, the first reel of copper strip (13.3mm) for surface treatment production is pulled out from another disc, and the copper strip for production is precisely positioned at the positioning module 31; Cut the copper strip for pulling material at the entrance of the feeding mechanism, and start the electroplating production line to switch the pulling material forward to run. When the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling material and starts the cutting device 50 , cut and trim the tail of the pulling tape, and then return it to the original position; the feeding mechanism sends the red copper material for new material production into the welding device 30, and uses the positioning module for the positioning holes of the new material and the tail of the pulling tape. 31 is positioned and then welded. Select the [Automatic Production] processing system program on the operation touch screen, turn on the one-key switch of each pump, turn on the switch of each washing water and air knife compressed air compressor, and confirm whether the set temperature of each process meets the specified requirements. It is ready to start when it matches the production conditions. Start the production line to run the power supply and turn on the one-key start switch of all rectifiers. According to the programming program, when the copper material for continuous production enters the electrolytic cell, the rectifier will start automatically in an orderly manner; according to the product specifications, all copper tape products are nickel-plated, and then fully immersed Tin plating and post-processing, and finally enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用紫铜产品和拉料用紫铜带材的第一个接头被导轮检测到后,剪断该接头后拉料用紫铜带材卷入盘中旋转马达自动停止,生产用紫铜材料第一盘先头部分按要求剪取采集每条20cm长的共3条检查样品,并按顺序排列保管;样品剪切完成后,收料机的剪切装置整体降至下段收料盘位置,产品自动进入收料盘开始收集第一盘表面处理产品。When there is no alarm in the image inspection, after the first joint of the copper product for production and the copper strip for drawing is detected by the guide wheel, after cutting the joint, the copper strip for drawing is rolled into the disc and the rotation motor stops automatically. The leading part of the first plate of production red copper material is cut and collected according to the requirements, and a total of 3 inspection samples with a length of 20cm are collected, and they are arranged and stored in order; At the tray position, the product automatically enters the receiving tray and starts to collect the surface-treated products on the first tray.
在放料区域,生产用紫铜产品的第一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将第二卷生产用紫铜材料送入焊接装置30中,并将第二卷头部和第一卷带材尾部的定位孔用定位模块31进行定位,然后焊接。牵引装置80开始自动继续运行,连接后的生产用紫铜产品的第一卷尾部和第二卷头部成为一体继续运行生产。这种连续方式循环运行直至同一料号的全部产品生产完成为止。In the discharging area, when the end of the first roll of the production red copper product runs until the automatic welding machine detects that there is no material, the pressing device 60 presses the pulling material, starts the cutting device 50, and cuts the tailing of the pulling material. Cutting and trimming, and then returning to the original position; the feeding mechanism feeds the second roll of production copper material into the welding device 30, and uses the positioning module 31 to position the positioning holes at the head of the second roll and the tail of the first roll of tape with the positioning module 31. Then solder. The pulling device 80 starts to automatically continue to run, and the first coil tail and the second coil head of the connected production red copper product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
全自动连续卷式表面处理生产线即为卷式产品的前一卷尾部与后一卷头部进行自动焊接并通过所需的表面处理工艺进行必要的加工处理,并在收料处自动剪切产品的检测 样品,自动将表面处理后的产品卷入另一料盘,完成设备进口入原料,出口收卷产品的全自动生产方式。The automatic continuous roll surface treatment production line is the automatic welding of the tail of the previous roll and the head of the next roll of the roll product, and the necessary processing through the required surface treatment process, and the product is automatically cut at the receiving place. The test samples are automatically rolled into another tray, and the automatic production method of importing raw materials into the equipment and exporting rolled products is completed.
[表面处理生产结束][Surface treatment production ends]
在自动焊接机处,预先将拉料用紫铜带材的头端拉出用定位模块31定位,当生产用紫铜产品的最后一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾部裁切修整,然后退回原位;送料机构将拉料用紫铜材料送入焊接装置30中,并将拉料用紫铜材头部和最后一卷带材尾部用定位模块31进行定位,然后焊接。牵引装置80开始自动继续运行,启动生产结束按键依据编制程序当焊接接头通过每一个处理槽后,该槽的泵浦自动关闭;同样附带有整流器的处理槽,整流器也按编制程序有序关闭电源,节省电力资源。按产品规格要求紫铜带产品全部镀镍,然后用浸入方式全镀锡并进行后处理,最后进入产品的画像检查和自动收卷工艺。At the automatic welding machine, the head end of the copper strip for pulling is positioned by the positioning module 31 in advance. When the end of the last roll of the copper product for production runs until the automatic welding machine detects that there is no material, the pressing device 60 Press the pulling material strip, start the cutting device 50, cut and trim the tail of the pulling material strip, and then return to the original position; the feeding mechanism sends the copper material for pulling into the welding device 30, and the pulling material is The copper head and the last coil tail are positioned with the positioning module 31 and then welded. The traction device 80 starts to automatically continue to run, and the production end button is activated. According to the programming program, after the welded joint passes through each processing tank, the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources. According to the product specifications, the copper tape products are all nickel-plated, then fully tinned by immersion and post-processing, and finally enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用紫铜产品和拉料用紫铜带材的焊接接头被导轮检测到后,在接头前2米处开始剪切并采集每条20cm长的共3条检查用样品并按顺序排列保管已备后续检查表面处理镀层品质;再继续剪切数段20cm并废弃到废料桶中,直到焊接接头被剪断后,按下停机按钮完成采集表面处理端子检查样品的操作,该系列产品的表面处理生产全部结束。When there is no alarm in the portrait inspection, after the welding joint of the production copper product and the copper strip for drawing is detected by the guide wheel, start cutting 2 meters in front of the joint and collect a total of 3 pieces of inspection with a length of 20cm each. The samples are arranged and stored in order for subsequent inspection of the surface treatment coating quality; continue to cut several 20cm sections and discard them into waste buckets until the welded joints are cut. Press the stop button to complete the operation of collecting surface treatment terminal inspection samples. The surface treatment production of this series of products has been completed.
实施例2Example 2
[原材料][raw materials]
如图5所示,黄铜端子卷材宽16.7mm,厚0.15mm,表面上析出镍金属后,然后在功能区析出金,在焊锡区45域析出锡。产品需要对焊锡区45域的镀锡进行Reflow加热处理变成光亮锡。As shown in Figure 5, the brass terminal coil is 16.7mm wide and 0.15mm thick. After nickel metal is precipitated on the surface, gold is precipitated in the functional area, and tin is precipitated in the solder area 45. The product needs to perform Reflow heat treatment on the tin plating in the solder area 45 to become bright tin.
[表面处理生产条件调试][Surface treatment production conditions debugging]
在焊接装置30的定位模块31处,从另一个圆盘中拉出表面处理生产用黄铜端子卷材(16.7mm)并在定位模块31处用定位针将生产用黄铜端子卷材精确定位;然后在送料机构进口处剪断拉料用紫铜带材,启动电镀生产线开关拉料带向前运行,当第一检测机构检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将新料生产用黄铜端子卷材送入焊接装置30中,并将新料和拉料带材尾料用定位模块31进行定位,然后焊接。焊接结束后,通过第二检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。一次焊接换料循环结束。牵引装置80继续运行。表面处理生产用黄铜端子卷材被运行至5米后,在接料盘20和超声波之间的地方用剪刀切断黄铜端子卷材,当第一检测机构检测到无料时,压料装置60 压紧黄铜端子卷材,启动裁切装置50,将黄铜端子卷材尾料裁切修整,然后退回原位;送料机构将拉料紫铜带材送入焊接装置30中,并将黄铜端子卷材尾部和拉料带材头部的定位孔用定位模块31进行定位,然后焊接。焊接结束后,通过第一检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。又一次焊接换料循环结束,生产条件调试用黄铜端子卷材接续完毕,牵引装置80开始继续运行,在操作触摸屏中选择【手动调试】表面处理生产条件调试程序,按下生产线启动开关并开启所有整流器的一键启动开关,依据编制程序当连续生产用黄铜端子卷材进入到电解槽时整流器有序自动启动,而当连续生产用黄铜端子卷材5米全部运行出电解槽时,依据表面处理条件调试所编制的程序整流器有序自动关闭,为电解槽提供药水的泵浦也有序自动停止。通过前述全自动处理工艺按产品规格要求黄铜端子卷材产品全部镀镍,然后用浸入方式全镀锡,并用精密可控Reflow热处理装置进行处理得到光亮镀锡产品。最后进入产品的画像检查和自动收卷工艺。At the positioning module 31 of the welding device 30, the surface-treated production brass terminal coil (16.7 mm) is pulled from the other disc and the production brass terminal coil is precisely positioned at the positioning module 31 with a positioning pin ; Then cut the copper strip for pulling material at the entrance of the feeding mechanism, start the electroplating production line switch and pull the material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 compresses the pulling material strip, and starts the cutting The cutting device 50 cuts and trims the tail of the pulling tape, and then returns it to the original position; the feeding mechanism sends the brass terminal coil for new material production into the welding device 30, and sends the new material and the tail of the pulling tape to the welding device 30. The positioning module 31 is used for positioning and then welding. After the welding is completed, the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect. A welding refueling cycle ends. The traction device 80 continues to operate. After the brass terminal coil for surface treatment production is run to 5 meters, use scissors to cut the brass terminal coil between the receiving tray 20 and the ultrasonic wave. When the first detection mechanism detects that there is no material, the pressing device 60 Press the brass terminal coil, start the cutting device 50, cut and trim the tail of the brass terminal coil, and then return to the original position; the feeding mechanism sends the drawn copper strip into the welding device 30, and the yellow The positioning holes at the tail of the copper terminal coil and the head of the pulling strip are positioned with the positioning module 31, and then welded. After the welding is completed, the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect. Another welding and refueling cycle is over, the brass terminal coil for production condition debugging is completed, and the traction device 80 starts to continue to run. Select the "manual debugging" surface treatment production condition debugging program on the operation touch screen, press the production line start switch and turn it on. The one-button start switch of all rectifiers, according to the programming program, when the continuous production brass terminal coils enter the electrolytic cell, the rectifiers will start orderly and automatically, and when the continuous production brass terminal coils all run out of the electrolytic cell for 5 meters, The rectifier is automatically closed in an orderly manner according to the program compiled by the surface treatment condition debugging, and the pump supplying the potion to the electrolytic cell is also automatically stopped in an orderly manner. Through the aforementioned fully automatic treatment process, the brass terminal coil products are all nickel-plated according to product specifications, then fully tin-plated by immersion, and treated with a precise and controllable Reflow heat treatment device to obtain bright tin-plated products. Finally, enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用黄铜端子产品和拉料用紫铜带材的第一个接头被导轮第一检测机构检测到后,剪断该接头后拉料用紫铜带材卷入盘中旋转马达自动停止,生产条件调试用黄铜端子产品剪切10段20cm废弃到废料桶中,然后按设定要求有序裁剪3条长20cm检查样品,并按顺序排列保管;继续按20cm每条剪断调试表面处理端子并废弃,直到剪断后续的黄铜端子与拉料用紫铜带材接头后,按停机按钮完成采集表面处理端子检查样品的操作。When there is no alarm in the image inspection, the first joint of the production brass terminal product and the copper strip for drawing is detected by the first detection mechanism of the guide wheel, and the joint is cut off and the copper strip for drawing is rolled into the reel The mid-rotation motor automatically stops, and the brass terminal products used for production condition debugging are cut into 10 sections of 20cm and discarded into waste bins. Then, 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order; continue to press 20cm each Cut and debug the surface-treated terminals and discard them until the subsequent brass terminals and the copper strip joints for pulling materials are cut off, and then press the stop button to complete the operation of collecting the surface-treated terminal inspection samples.
[表面处理产品检查][Surface treatment product inspection]
电镀锡Reflow加热处理后产品的性能要增加焊锡实验,需要测试一定范围的镀锡膜厚分布是否均匀;其它的检查内容和方法与实施例1的相同。The performance of the product after electroplating tin Reflow heat treatment needs to be increased by soldering experiments, and it is necessary to test whether the distribution of tin plating film thickness in a certain range is uniform; other inspection contents and methods are the same as those in Example 1.
表面处理检查样品经检查人员,按表面处理外观是否正常,端子是否有变形,表面处理金属与金属材料之间的结合力是否达到要求,表面处理金属膜厚是否在产品规格范围内等规格要求进行检查。如果所有检查项目都符合规格要求,即可开始表面处理生产。如果有任何一项检查内容不符合规格要求,要从最初的准备[原材料]开始,到最后[表面处理产品检查]为止重新进行整个过程,这种重复过程直到所有检查内容全部符合产品规格为止。The surface treatment inspection samples are inspected by the inspectors according to whether the surface treatment appearance is normal, whether the terminals are deformed, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. Check. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the entire process shall be repeated from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeat process until all inspection contents meet the product specifications.
[表面处理连续生产加工][Surface treatment continuous production processing]
在焊接装置30的定位模块31处,从另一个圆盘中拉出表面处理生产用第一盘黄铜端子带材(16.7mm)并在定位模块31处将生产用黄铜端子带材精确订位;然后在送料机构进口处剪断拉料用紫铜带材,启动电镀生产线开关拉料带向前运行,当第一检测机构 检测到无料时压料装置60压紧拉料带材,启动裁切装置50,将拉料带材尾料裁切修整,然后退回原位;送料机构将新料生产用黄铜端子材料送入焊接装置30中,并将拉料带材尾部和黄铜端子材料头部定位孔用定位模块31进行定位,然后焊接。在操作触摸屏中选择【自动生产】加工系统程序,将各泵浦一键开关启动,各水洗用水和风刀用压力空气压缩机开关开启,确认各工艺的设定温度是否达到规定要求,如果检查结果与生产条件吻合即可做好开机准备。启动生产线运行电源并开启所有整流器的一键启动开关,依据编制程序当连续生产用紫铜材料进入到电解槽时整流器有序自动启动;按产品规格要求黄铜端子产品全部镀镍,然后用浸入方式全镀锡,并用精密可控Reflow热处理装置进行处理得到光亮镀锡产品。最后进入产品的画像检查和自动收卷工艺。At the positioning module 31 of the welding device 30, the first reel (16.7 mm) of surface-treated production brass terminal strip is pulled from the other disc and the production brass terminal strip is precisely ordered at the positioning module 31 Then cut the copper strip for pulling material at the entrance of the feeding mechanism, start the electroplating production line switch and pull the material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling material strip, and starts the cutting The cutting device 50 cuts and trims the tail of the pulling material strip, and then returns to the original position; the feeding mechanism sends the brass terminal material for new material production into the welding device 30, and sends the tail of the pulling material strip and the brass terminal material to the welding device 30. The head positioning hole is positioned with the positioning module 31 and then welded. Select the [Automatic Production] processing system program on the operation touch screen, turn on the one-key switch of each pump, turn on the switch of each washing water and air knife compressed air compressor, and confirm whether the set temperature of each process meets the specified requirements. It can be ready for start-up when it matches the production conditions. Start the production line to run the power supply and turn on the one-key start switch of all rectifiers. According to the programming program, when the copper material used for continuous production enters the electrolytic cell, the rectifiers will start orderly and automatically; Fully tinned, and processed with a precise controllable Reflow heat treatment device to obtain bright tinned products. Finally, enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用黄铜端子产品和拉料用紫铜带材的第一个接头被导轮检测到后,剪断该接头后拉料用紫铜带材卷入盘中旋转马达自动停止,生产用黄铜端子材料第一盘先头部分按要求剪取采集每条20cm长的共3条检查样品,并按顺序排列保管;样品剪切完成后,收料机的剪切装置整体降至下段收料盘位置,产品自动进入收料盘开始收集第一盘表面处理产品。When no alarm occurs in the image inspection, after the first joint of the brass terminal product for production and the copper strip for pulling material is detected by the guide wheel, the joint is cut, and the copper strip for pulling material is rolled into the disc and the motor automatically rotates. Stop, the front part of the first plate of the production brass terminal material is cut and collected as required, a total of 3 inspection samples each with a length of 20cm are collected, and stored in order; To the position of the lower receiving tray, the product automatically enters the receiving tray and starts to collect the surface-treated products on the first tray.
在放料区域,生产用黄铜端子产品的第一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将黄铜端子尾部裁切修整,然后退回原位;送料机构将第二卷生产用黄铜端子材料送入焊接装置30中,并将第二卷黄铜端子头部和第一卷黄铜端子尾部的定位孔用定位模块31进行定位,然后焊接。牵引装置80开始自动启动继续运行,连接后的生产用产品的第一卷末端和第二卷头端成为一体继续运行生产。这种连续方式循环运行直至同一料号的全部产品生产完成为止。In the discharge area, the end of the first roll of the production brass terminal product runs until the automatic welding machine detects that there is no material, the pressing device 60 presses the pulling material strip, starts the cutting device 50, and puts the brass terminal tail Cutting and trimming, and then returning to the original position; the feeding mechanism sends the second roll of brass terminal material for production into the welding device 30, and uses the positioning holes of the second roll of brass terminal head and the first roll of brass terminal tail to be used for The positioning module 31 is positioned and then welded. The pulling device 80 starts to automatically start and continues to run, and the first end and the second end of the connected production product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
[表面处理生产结束][Surface treatment production ends]
在自动焊接机处,预先将拉料用紫铜带材的头端拉出用定位模块31定位,当黄铜端子产品的最后一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧黄铜端子材料,启动裁切装置50,将黄铜端子尾部裁切修整,然后退回原位;送料机构将拉料用紫铜材料送入焊接装置30中,并将拉料用紫铜材和最后一卷黄铜端子尾部用定位模块31进行定位,然后焊接。牵引装置80开始自动继续运行,启动生产结束按键依据编制程序当焊接接头通过每一个处理槽后,该槽的泵浦自动关闭;同样附带有整流器的处理槽,整流器也按编制程序有序关闭电源,节省电力资源。按产品规格要求黄铜端子产品全部镀镍,然后用浸入方式全镀锡并进行后处理,并用精密可控Reflow热处理装置进行处理得到光亮镀锡产品,最后进入产品的画像检查和自动收卷工艺。At the automatic welding machine, the head end of the copper strip for pulling material is pulled out and positioned with the positioning module 31 in advance. When the end of the last roll of the brass terminal product runs until the automatic welding machine detects that there is no material, the pressing device 60 Press the brass terminal material, start the cutting device 50, cut and trim the tail of the brass terminal, and then return to the original position; the feeding mechanism sends the copper material for pulling into the welding device 30, and the copper for pulling The material and the tail of the last coil of brass terminals are positioned with the positioning module 31, and then welded. The traction device 80 starts to automatically continue to run, and the production end button is activated. According to the programming program, after the welded joint passes through each processing tank, the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources. All brass terminal products are nickel-plated according to product specifications, then fully tin-plated by immersion and post-processed, and processed with a precision controllable Reflow heat treatment device to obtain bright tin-plated products, and finally enter the product image inspection and automatic winding process .
当画像检查没有发生报警时,生产黄铜端子产品和拉料用紫铜带材的焊接接头被导 轮检测到后,在接头前2米处开始剪切并采集每条20cm长的共3条检查用样品并按顺序排列保管已备后续检查表面处理镀层品质;再继续剪切数段20cm并废弃到废料桶中,直到焊接接头被剪断后,按下停机按钮完成采集表面处理端子检查样品的操作,该系列产品的表面处理生产全部结束。When there is no alarm in the portrait inspection, after the welding joints of brass terminal products and copper strips for drawing are detected by the guide wheel, start cutting 2 meters before the joints and collect a total of 3 inspections each 20cm long Use the samples and store them in order for subsequent inspection of the surface treatment coating quality; continue to cut several 20cm sections and discard them into waste buckets until the welded joints are cut, press the stop button to complete the operation of collecting surface treatment terminal inspection samples , the surface treatment production of this series of products is all over.
实施例3Example 3
[原材料][raw materials]
如图6所示,不锈钢SUS304端子卷材(宽23.5mm X厚0.12mm)表面上析出镍金属后,然后在其表面上析出锡。产品需要Reflow加热处理变成光亮锡。As shown in Figure 6, after nickel metal is precipitated on the surface of the stainless steel SUS304 terminal coil (width 23.5mm X thickness 0.12mm), tin is then precipitated on the surface. Products require Reflow heat treatment to become bright tin.
除原材料换成SUS304端子和拉料用卷材也换成SUS304以外,从[表面处理生产条件调试]开始至[表面处理生产结束]为止具体操作与实施例2相同。The specific operations from [Surface Treatment Production Condition Adjustment] to [Surface Treatment Production End] are the same as in Example 2, except that the raw material is changed to SUS304 terminals and the coil for pulling is also changed to SUS304.
实施例4Example 4
[原材料][raw materials]
如图7所示,铜端子卷材(宽35.9mm X厚0.11mm)表面上析出镍金属后,然后在功能区表面上析出金;在焊锡区45表面析出薄金。产品不需要Reflow加热处理。As shown in Figure 7, after nickel metal is deposited on the surface of the copper terminal coil (width 35.9mm X thickness 0.11mm), gold is deposited on the surface of the functional area; thin gold is deposited on the surface of the solder area 45. The product does not require Reflow heat treatment.
[表面处理生产条件调试][Surface treatment production conditions debugging]
在定位模块31处,从另一个圆盘中拉出表面处理生产用铜端子卷材(35.9mm)并在定位模块31处用定位针精确定位;然后在送料机构进口处剪断拉料用铜带材,启动电镀生产线开关拉料铜带材向前运行,当第一检测机构检测到无料时,压料装置60压紧拉料铜带材,启动裁切装置50,将拉料铜带材尾部裁切修整,然后退回原位;送料机构将生产用铜端子卷材送入焊接装置30中,并将铜端子头部和拉料铜带材尾部用定位模块31进行定位后焊接。焊接结束后,通过第二检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。一次焊接换料循环结束。牵引装置80继续运行。表面处理生产用铜端子卷材被运行至5米后,在接料盘20和超声波之间的地方用剪刀切断铜端子卷材,当第一检测机构检测到无料时,压料装置60压紧铜端子卷材,启动裁切装置50,将铜端子卷材尾部裁切修整,然后退回原位;送料机构将拉料铜带材料送入焊接装置30中,并将铜端子卷材尾部和拉料带材头部的定位孔用定位模块31进行定位,然后焊接。焊接结束后,通过第一检测机构中的棘轮对材料的定位孔进行检测,监测焊接效果。又一次焊接换料循环结束,生产条件调试用铜端子卷材接续完毕,牵引装置80开始继续运行,在操作触摸屏中选择【手动调试】表面处理生产条件调试程序,按下生产线启动开关并开启所有整流器的一键启动开关,依据编制程序当连续生产用铜端子卷材进入到电解槽时整流器有序自动启动,而当连续生产用铜端子卷材5米全部运行出电解槽时,依 据表面处理条件调试所编制的程序整流器有序自动关闭,为电解槽提供药水的泵浦也有序自动停止。通过前述全自动处理工艺按产品规格要求铜端子卷材产品全部镀镍,然后用第一个电镀轮对铜端子正面功能区进行选择性电解析出金镀层,随后用第二个电镀轮对铜端子正面焊锡区45进行选择性电解析出金镀层;继续用第三个电镀轮对铜端子反面功能区进行选择性电解析出金镀层,再用第四个电镀轮对铜端子反面焊锡区45进行选择性电解析出金镀层;下一个工段通过金剥离回收析出在端子功能区和焊锡区45以外的金,节约生产成本,最后进入产品画像检查和自动收卷工艺。At the positioning module 31, pull out the surface-treated production copper terminal coil (35.9mm) from another disc and precisely position it with a positioning pin at the positioning module 31; then cut the copper tape for pulling at the inlet of the feeding mechanism When the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling copper strip, starts the cutting device 50, and pulls the pulling copper strip. The tail is cut and trimmed, and then returned to its original position; the feeding mechanism sends the copper terminal coil for production into the welding device 30, and the copper terminal head and the tail of the drawn copper strip are positioned and welded with the positioning module 31. After the welding is completed, the positioning hole of the material is detected by the ratchet in the second detection mechanism to monitor the welding effect. A welding refueling cycle ends. The traction device 80 continues to operate. After the copper terminal coil for surface treatment production is run to 5 meters, use scissors to cut the copper terminal coil between the receiving tray 20 and the ultrasonic wave. When the first detection mechanism detects that there is no material, the pressing device 60 presses the material. Tighten the copper terminal coil, start the cutting device 50, cut and trim the tail of the copper terminal coil, and then return to the original position; the feeding mechanism sends the pulling copper strip material into the welding device 30, and cuts the tail of the copper terminal coil and The positioning hole of the head of the pulling material is positioned with the positioning module 31, and then welded. After the welding is completed, the positioning hole of the material is detected by the ratchet in the first detection mechanism to monitor the welding effect. Another cycle of welding and refueling ends, the copper terminal coil for production condition debugging is completed, and the traction device 80 starts to continue to run. Select the "manual debugging" surface treatment production condition debugging program on the operation touch screen, press the production line start switch and turn on all The one-button start switch of the rectifier, according to the programming program, when the copper terminal coil for continuous production enters the electrolytic cell, the rectifier automatically starts in an orderly manner, and when the copper terminal coil for continuous production runs out of the electrolytic cell for 5 meters, according to the surface treatment The rectifier is automatically shut down in an orderly and automatic manner, and the pump that supplies the potion to the electrolyzer also automatically stops in an orderly manner. Through the aforementioned fully automatic processing process, all copper terminal coil products are plated with nickel according to the product specifications, and then the first electroplating wheel is used to selectively electrolytically decompose the gold-plated layer on the front functional area of the copper terminal, and then the second electroplating wheel is used to plated the copper The gold plating layer is selectively electrolytically decomposed in the solder area 45 on the front side of the terminal; continue to use the third electroplating wheel to selectively decompose the gold plating layer on the reverse side functional area of the copper terminal, and then use the fourth electroplating wheel to decompose the gold plating layer on the reverse side of the copper terminal. Selective electrolysis is performed to extract the gold plating layer; the next section recovers the gold precipitated outside the terminal functional area and the solder area 45 through gold stripping, saving production costs, and finally enters the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用铜端子产品和拉料用紫铜带材的第一个接头被导轮第一检测机构检测到后,剪断该接头后拉料用铜带材料卷入盘中旋转马达自动停止,生产条件调试用铜端子产品剪切10段20cm废弃到废料桶中,然后按设定要求有序裁剪3条长20cm检查样品,并按顺序排列保管;继续按20cm每条剪断调试表面处理端子并废弃,直到剪断后续的铜端子与拉料用铜带材料接头后,按停机按钮完成采集表面处理端子检查样品的操作。When there is no alarm in the portrait inspection, the first joint of the copper terminal product for production and the copper strip for pulling material is detected by the first detection mechanism of the guide wheel, and then the joint is cut off and the copper strip material for pulling material is rolled into the tray The rotary motor automatically stops, and the copper terminal products used for production condition debugging are cut into 10 sections of 20cm and discarded into waste bins. Then, 3 pieces of 20cm long inspection samples are cut in an orderly manner according to the set requirements, and they are stored in order. Continue to cut each piece of 20cm. Debug the surface-treated terminals and discard them until the subsequent copper terminals are cut off with the copper tape material for drawing, and then press the stop button to complete the collection of surface-treated terminal inspection samples.
[表面处理产品检查][Surface treatment product inspection]
表面处理检查样品经检查人员,按表面处理外观是否正常,端子是否有变形,表面处理金属与金属材料之间的结合力是否达到要求,表面处理金属膜厚是否在产品规格范围内等规格要求进行检查。如果所有检查项目都符合规格要求,即可开始表面处理生产。如果有任何一项检查内容不符合规格要求,要从最初的准备[原材料]开始,到最后[表面处理产品检查]为止重新进行整个过程,这种重复过程直到所有检查内容全部符合产品规格为止。The surface treatment inspection samples are inspected by the inspectors according to whether the surface treatment appearance is normal, whether the terminals are deformed, whether the bonding force between the surface treatment metal and the metal material meets the requirements, and whether the surface treatment metal film thickness is within the product specification. Check. If all inspection items meet specifications, surface treatment production can begin. If any of the inspection contents do not meet the specification requirements, the entire process shall be repeated from the initial preparation [raw material] to the final [surface treatment product inspection], and this repeat process until all inspection contents meet the product specifications.
[表面处理连续生产加工][Surface treatment continuous production processing]
在焊接装置30的定位模块31处,从另一个圆盘中拉出表面处理生产用第一盘铜端子带材(35.9mm)并在定位模块31处将生产用铜端子带材精确订位;然后在送料机构进口处剪断拉料用铜带材料,启动电镀生产线开关拉料带向前运行,当第一检测机构检测到无料时压料装置60压紧拉料铜带材料,启动裁切装置50,将拉料铜带材料尾部裁切修整,然后退回原位;送料机构将生产用铜端子材料送入焊接装置30中,并将拉料铜带材料尾部和铜端子卷材头部定位孔用定位模块31进行定位,然后焊接。在操作触摸屏中选择【自动生产】加工系统程序,将各泵浦一键开关启动,各水洗用水和风刀用压力空气压缩机开关开启,确认各工艺的设定温度是否达到规定要求,如果检查结果与生产条件吻合即可做好开机准备。启动生产线运行电源并开启所有整流器的一键启动开关,依据编制程序当连续生产用紫铜材料进入到电解槽时整流器有序自动启动;按产品 规格要求生产用铜端子产品全部镀镍,然后用第一个电镀轮对端子正面功能区进行选择性电解析出金镀层,随后用第二个电镀轮对端子正面焊锡区45进行选择性电解析出金镀层;继续用第三个电镀轮对端子反面功能区进行选择性电解析出金镀层,再用第四个电镀轮对端子反面焊锡区45进行选择性电解析出金镀层;下一个工段通过金剥离回收析出在端子功能区和焊锡区45以外的金镀层,节约生产成本,最后进入产品画像检查和自动收卷工艺。At the positioning module 31 of the welding device 30, pull out the first reel of copper terminal strips (35.9mm) for surface treatment production from another disc and precisely position the copper terminal strips for production at the positioning module 31; Then cut the copper strip material for pulling material at the entrance of the feeding mechanism, start the electroplating production line to switch the pulling material belt to run forward, when the first detection mechanism detects that there is no material, the pressing device 60 presses the pulling copper strip material, and starts cutting The device 50 cuts and trims the tail of the drawn copper tape material, and then returns it to the original position; the feeding mechanism sends the copper terminal material for production into the welding device 30, and positions the tail of the drawn copper tape material and the head of the copper terminal coil material The holes are positioned with the positioning module 31 and then welded. Select the [Automatic Production] processing system program on the operation touch screen, turn on the one-key switch of each pump, turn on the switch of each washing water and air knife compressed air compressor, and confirm whether the set temperature of each process meets the specified requirements. It can be ready for start-up when it matches the production conditions. Start the production line to run the power supply and turn on the one-key start switch of all rectifiers. According to the programming program, when the copper material used for continuous production enters the electrolytic cell, the rectifier will start automatically in an orderly manner. One electroplating wheel selectively electrolytically decomposes the gold plating layer on the functional area on the front side of the terminal, and then uses the second electroplating wheel to selectively electrolytically extract the gold plating layer on the solder area 45 on the front side of the terminal; continue to use the third electroplating wheel to decompose the reverse side of the terminal The gold plating layer is selectively electrolytically decomposed in the functional area, and then the fourth electroplating wheel is used to selectively electrolytically decompose the gold plating layer in the solder area 45 on the reverse side of the terminal; the next section is recovered and precipitated outside the terminal functional area and the solder area 45 through gold stripping. Gold plating, saving production costs, and finally entering the product portrait inspection and automatic winding process.
当画像检查没有发生报警时,生产用铜端子产品和拉料用铜带材的第一个接头被导轮检测到后,剪断该接头后拉料用铜带材卷入盘中旋转马达自动停止,生产用铜端子材料第一盘先头部分按要求剪取采集每条20cm长的共3条检查样品,并按顺序排列保管;样品剪切完成后,收料机的剪切装置整体降至下段收料盘位置,产品自动进入收料盘开始收集第一盘表面处理产品。When no alarm occurs in the image inspection, after the first joint of the copper terminal product for production and the copper strip for drawing is detected by the guide wheel, the joint is cut off and the copper strip for drawing is rolled into the disc and the rotation motor stops automatically. , the front part of the first plate of production copper terminal material is cut and collected according to the requirements, and a total of 3 inspection samples each 20cm long are collected, and stored in order; At the position of the receiving tray, the product automatically enters the receiving tray and starts to collect the surface-treated products on the first tray.
在放料区域,生产用铜端子产品的第一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧拉料带材,启动裁切装置50,将拉铜端子尾部裁切修整,然后退回原位;送料机构将第二卷生产用铜端子材料送入焊接装置30中,并将第二卷铜端子头部和第一卷铜端子尾部的定位孔用定位模块31进行定位,然后焊接。牵引装置80开始自动继续运行,连接后的生产用铜端子产品的第一卷末端和第二卷头端成为一体继续运行生产。这种连续方式循环运行直至同一料号的全部产品生产完成为止。In the discharge area, when the end of the first roll of the copper terminal product for production runs until the automatic welding machine detects that there is no material, the pressing device 60 presses the pulling material strip, starts the cutting device 50, and cuts the tail of the pulling copper terminal. Cut and trim, and then return to the original position; the feeding mechanism sends the second roll of production copper terminal material into the welding device 30, and uses the positioning module 31 for the positioning holes of the second roll of copper terminal heads and the first roll of copper terminal tails. Position and then solder. The pulling device 80 starts to automatically continue to run, and the first coil end and the second coil head end of the connected production copper terminal product are integrated and continue to run for production. This continuous cycle runs until all products of the same part number are produced.
[表面处理生产结束][Surface treatment production ends]
在自动焊接机处,预先将拉料用铜带材料的头端拉出用定位模块31定位,当生产用铜端子产品的最后一卷末端运行到自动焊接机被检测到无料时,压料装置60压紧铜端子产品,启动裁切装置50,将铜端子产品尾部裁切修整,然后退回原位;送料机构将拉料用铜材料送入焊接装置30中,并将铜端子产品尾部和拉料用铜带材料头部用定位模块31进行定位,然后焊接。牵引装置80开始自动继续运行,启动生产结束按键依据编制程序当焊接接头通过每一个处理槽后,该槽的泵浦自动关闭;同样附带有整流器的处理槽,整流器也按编制程序有序关闭电源,节省电力资源。按产品规格要求紫铜带产品全部镀镍,然后用浸入方式全镀锡并进行后处理,最后进入产品的画像检查和自动收卷工艺。At the automatic welding machine, the head end of the copper strip material for pulling material is pulled out and positioned with the positioning module 31 in advance. When the end of the last roll of the copper terminal product for production runs until the automatic welding machine detects that there is no material, the material is pressed. The device 60 presses the copper terminal product, starts the cutting device 50, cuts and trims the tail of the copper terminal product, and then returns to the original position; the feeding mechanism sends the copper material for pulling into the welding device 30, and cuts the tail of the copper terminal product and the The head of the copper tape material used for drawing is positioned with the positioning module 31, and then welded. The traction device 80 starts to automatically continue to run, and the production end button is activated. According to the programming program, after the welded joint passes through each processing tank, the pump of the tank is automatically turned off; for the processing tank with a rectifier, the rectifier also turns off the power in an orderly manner according to the programming program. , saving power resources. According to the product specifications, the copper tape products are all nickel-plated, then fully tinned by immersion and post-processing, and finally enter the product image inspection and automatic winding process.
当画像检查没有发生报警时,生产用铜端子产品和拉料用铜带材料的焊接接头被导轮检测到后,在接头前2米处开始剪切并采集每条20cm长的共3条检查用样品并按顺序排列保管已备后续检查表面处理镀层品质;再继续剪切数段20cm并废弃到废料桶中,直到焊接接头被剪断后,按下停机按钮完成采集表面处理端子检查样品的操作,该系列 产品的表面处理生产全部结束。When there is no alarm in the portrait inspection, after the welding joint of the copper terminal product for production and the copper tape material for drawing material is detected by the guide wheel, start cutting 2 meters before the joint and collect a total of 3 inspections each 20cm long Use the samples and store them in order for subsequent inspection of the surface treatment coating quality; continue to cut several 20cm sections and discard them into waste buckets until the welded joints are cut, press the stop button to complete the operation of collecting surface treatment terminal inspection samples , the surface treatment production of this series of products is all over.
总而言之,根据本发明实施例的全自动连续卷式表面处理生产线100,具有焊接精度高、成品率高的优点,能够有效地降低表面处理工艺的生产成本,节约人力。All in all, the fully automatic continuous roll surface treatment production line 100 according to the embodiment of the present invention has the advantages of high welding precision and high yield, which can effectively reduce the production cost of the surface treatment process and save manpower.
根据本发明实施例的全自动连续卷式表面处理生产线的其他结构和操作对于本领域技术人员而言都是可以理解并且容易实现的,因此不再详细描述。Other structures and operations of the fully automatic continuous roll surface treatment production line according to the embodiment of the present invention can be understood and easily realized by those skilled in the art, and therefore will not be described in detail.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.

Claims (10)

  1. 一种全自动连续卷式表面处理生产线,其特征在于,包括:A fully automatic continuous roll surface treatment production line, characterized in that it includes:
    放料装置,所述放料装置能够对料盘上的金属端子料带进行放料,所述金属端子料带具有分别沿其输送方向延伸的头部和尾部;A discharging device, which can discharge the metal terminal strip on the tray, and the metal terminal strip has a head and a tail respectively extending along its conveying direction;
    焊接装置,所述焊接装置能够将前一个料盘对应的所述金属端子料带的尾部与后一个料盘对应的所述金属端子料带的头部进行焊接;a welding device capable of welding the tail of the metal terminal strip corresponding to the previous tray and the head of the metal terminal strip corresponding to the next tray;
    表面处理装置,所述表面处理装置位于所述焊接装置的一侧,所述表面处理装置能够对从所述焊接装置输出的所述金属端子料带进行表面处理;a surface treatment device, the surface treatment device is located at one side of the welding device, and the surface treatment device can perform surface treatment on the metal terminal strip output from the welding device;
    收料装置,所述收料装置位于所述表面处理装置的一侧,所述收料装置能够对经过表面处理的金属端子料带进行收料形成料盘。A material receiving device, the material receiving device is located at one side of the surface treatment device, and the material receiving device can collect the surface-treated metal terminal strips to form a material tray.
  2. 根据权利要求1所述的全自动连续卷式表面处理生产线,其特征在于,还包括:The fully automatic continuous roll surface treatment production line according to claim 1, further comprising:
    裁切装置,所述裁切装置位于所述焊接装置和所述放料装置之间,所述裁切装置能够对所述前一个料盘对应的所述金属端子料带的尾部进行修剪。A cutting device, the cutting device is located between the welding device and the discharging device, and the cutting device can trim the tail of the metal terminal strip corresponding to the previous tray.
  3. 根据权利要求2所述的全自动连续卷式表面处理生产线,其特征在于,还包括:The fully automatic continuous roll surface treatment production line according to claim 2, further comprising:
    压料装置,所述压料装置位于所述放料装置和所述裁切装置之间以对进行修剪前的所述金属端子料带的尾部进行压紧操作。A pressing device, the pressing device is located between the discharging device and the cutting device to perform a pressing operation on the tail of the metal terminal strip before trimming.
  4. 根据权利要求3所述的全自动连续卷式表面处理生产线,其特征在于,还包括:The fully automatic continuous roll surface treatment production line according to claim 3, further comprising:
    第一检测装置,所述第一检测装置能够检测前一个料盘上的金属端子料带的剩余量,并在剩余量达到预设值时,所述压料装置进行压紧操作。A first detection device, the first detection device can detect the remaining amount of the metal terminal strip on the previous tray, and when the remaining amount reaches a preset value, the pressing device performs a pressing operation.
  5. 根据权利要求1所述的全自动连续卷式表面处理生产线,其特征在于,所述焊接装置包括:The fully automatic continuous roll surface treatment production line according to claim 1, wherein the welding device comprises:
    定位模块,所述定位模块能够分别对前一个所述料盘对应的所述金属端子料带和后一个所述料盘对应的所述金属端子料带进行定位;a positioning module, which can respectively position the metal terminal strip corresponding to the previous tray and the metal terminal strip corresponding to the next tray;
    焊接模块,所述焊接模块设于所述定位模块的一侧且能够对经过定位后的前一个所述料盘对应的所述金属端子料带的尾部和后一个所述料盘对应的所述金属端子料带的头部进行焊接。Welding module, the welding module is arranged on one side of the positioning module and can connect the tail of the metal terminal strip corresponding to the previous tray after positioning and the terminal strip corresponding to the next tray after positioning. The head of the metal terminal strip is soldered.
  6. 根据权利要求5所述的全自动连续卷式表面处理生产线,其特征在于,所述金属端子料带上设有沿其厚度方向贯通的定位孔,所述定位模块的至少一部分插接至所述定位孔以对所述金属端子料带进行定位。The fully automatic continuous roll-type surface treatment production line according to claim 5, wherein the metal terminal strip is provided with a positioning hole penetrating along its thickness direction, and at least a part of the positioning module is plugged into the metal terminal strip. positioning holes for positioning the metal terminal strip.
  7. 根据权利要求6所述的全自动连续卷式表面处理生产线,其特征在于,前一个所述 料盘对应的所述金属端子料带的尾部与后一个所述料盘对应的所述金属端子料带的头部层叠,所述尾部上的定位孔与所述头部上的至少一个定位孔重叠。The fully automatic continuous roll surface treatment production line according to claim 6, wherein the tail of the metal terminal strip corresponding to the previous tray is the same as the metal terminal strip corresponding to the latter tray. The heads of the straps are stacked, and the positioning holes on the tail overlap at least one positioning hole on the head.
  8. 根据权利要求1所述的全自动连续卷式表面处理生产线,其特征在于,还包括:The fully automatic continuous roll surface treatment production line according to claim 1, further comprising:
    第二检测装置,所述第二检测装置位于所述焊接装置和所述表面处理装置之间以对焊接区域进行检测。A second detection device, the second detection device is located between the welding device and the surface treatment device to detect the welding area.
  9. 根据权利要求1所述的全自动连续卷式表面处理生产线,其特征在于,所述表面处理装置为能够进行电镀处理的电镀装置,所述全自动连续卷式表面处理生产线还包括:The fully automatic continuous roll surface treatment production line according to claim 1, wherein the surface treatment device is an electroplating device capable of electroplating treatment, and the fully automatic continuous roll surface treatment production line further comprises:
    热处理装置,所述热处理装置位于所述表面处理装置和所述收料装置之间以对经过电镀处理后的所述金属端子料带进行热处理。A heat treatment device, the heat treatment device is located between the surface treatment device and the material receiving device to perform heat treatment on the metal terminal strip after the electroplating treatment.
  10. 根据权利要求1所述的全自动连续卷式表面处理生产线,其特征在于,还包括:The fully automatic continuous roll surface treatment production line according to claim 1, further comprising:
    第三检测装置,所述第三检测装置位于所述热处理装置和所述收料装置之间以对所述金属端子料带进行外观检测,所述第三检测装置能够根据外观检测结果发出报警信息;A third detection device, the third detection device is located between the heat treatment device and the receiving device to perform appearance inspection on the metal terminal strip, and the third detection device can issue an alarm message according to the appearance inspection result ;
    样品采集装置,所述样品采集装置位于所述收料装置的一侧,在所述第三检测装置未发出报警信息时,所述样品采集装置将移动至所述收料装置的所述金属端子料带的头部沿输送方向进行裁剪。A sample collection device, the sample collection device is located on one side of the receiving device, and when the third detection device does not send an alarm message, the sample collecting device will move to the metal terminal of the receiving device The head of the tape is cut along the conveying direction.
PCT/CN2021/104488 2020-08-07 2021-07-05 Fully-automatic continuous rolling-type surface treatment production line WO2022028180A1 (en)

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