CN116575100A - Superconducting material belt surface treatment system - Google Patents
Superconducting material belt surface treatment system Download PDFInfo
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- CN116575100A CN116575100A CN202310555373.4A CN202310555373A CN116575100A CN 116575100 A CN116575100 A CN 116575100A CN 202310555373 A CN202310555373 A CN 202310555373A CN 116575100 A CN116575100 A CN 116575100A
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- unreeling
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- 239000000463 material Substances 0.000 title claims abstract description 77
- 238000004381 surface treatment Methods 0.000 title claims abstract description 23
- 238000004804 winding Methods 0.000 claims abstract description 165
- 238000009713 electroplating Methods 0.000 claims abstract description 35
- 238000000926 separation method Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims description 28
- 230000000903 blocking effect Effects 0.000 claims description 20
- 229910010293 ceramic material Inorganic materials 0.000 claims description 4
- 239000006247 magnetic powder Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Abstract
The utility model provides a superconductive material area surface treatment system, includes unreeling device, first separation carriage, electroplating device, coiling mechanism, first separation carriage is placed unreeling device with between electroplating device's the material area entry, coiling mechanism is placed electroplating device's the material area export's low reaches, wherein: the unreeling trays of the unreeling device are in one-to-one correspondence with the heights of the reeling trays of the reeling device; the superconducting material belts on each unreeling tray are arranged along the vertical direction and enter the first separation conveying frame, and then enter the electroplating equipment; the superconducting material strips electroplated by the electroplating equipment are conveyed to a winding tray with the same height corresponding to the winding device and are wound. According to the superconducting material belt surface treatment system, the unreeling device and the reeling device are arranged on the supporting shaft in a one-to-one correspondence mode, so that the occupied space of the device is saved, and meanwhile, the problem that the material belt has an inclination angle when entering the electroplating device is solved through the separation conveying frame.
Description
Technical Field
The invention relates to the technical field of superconducting material electroplating, in particular to a superconducting material belt surface treatment system.
Background
In the electroplating process, the superconducting tape needs to be released from the coiled tape, then conveyed to electroplating equipment and then coiled. In the process of conveying the material belt, the middle part of the material belt can sag under the action of gravity, so that superconducting materials on the material belt bear the action of bending torsion, and the material belt also has an inclination angle (instead of horizontal entering) after entering the electroplating equipment, so that the electroplating effect is poor; meanwhile, as each unreeling and reeling material tray is arranged independently, when a plurality of material belts are required to be electroplated at the same time, unreeling equipment and reeling equipment with the same quantity are required to be configured according to the quantity of the material belts, so that the cost is high, and meanwhile, a large space is occupied.
Disclosure of Invention
The technical problem to be solved by the embodiment of the invention is to provide a superconducting material belt surface treatment system, which solves the problems of large use quantity and space occupation of unreeling equipment and reeling equipment, and solves the problem of dip angle when the material belt enters electroplating equipment.
In order to solve the technical problems, the invention provides a superconducting material belt surface treatment system, which comprises an unreeling device, a first separation conveying frame, electroplating equipment and a reeling device, wherein the first separation conveying frame is placed between the unreeling device and a material belt inlet of the electroplating equipment, and the reeling device is placed at the downstream of a material belt outlet of the electroplating equipment, wherein:
the unreeling device is characterized in that a plurality of unreeling supporting arms are arranged on an unreeling supporting shaft, each unreeling supporting arm is provided with an unreeling tray, unreeling heights of different unreeling trays are different, and the distance between two unreeling trays with similar heights is larger than the width of a superconducting material belt;
the winding device is characterized in that a plurality of winding supporting arms are arranged on a winding supporting shaft, one winding tray is arranged on each winding supporting arm, winding heights of different winding trays are different, and the distance between two winding trays with similar heights is larger than the width of a superconducting material belt;
the unreeling trays of the unreeling device are in one-to-one correspondence with the heights of the reeling trays of the reeling device;
the superconducting material belts on each unreeling tray are arranged along the vertical direction and enter the first separation conveying frame, and then enter the electroplating equipment; the superconducting material strips electroplated by the electroplating equipment are conveyed to a winding tray with the same height corresponding to the winding device and are wound.
The electroplating device further comprises a second separation conveying frame which is arranged between the electroplating device and the winding device.
The unreeling device comprises an unreeling base, unreeling supporting shafts, unreeling supporting arms and unreeling trays, wherein the unreeling supporting shafts are vertically arranged on the unreeling base, the number of the unreeling supporting arms is at least 3, each unreeling supporting arm is connected to different positions in the axial direction of the unreeling supporting shafts and points to different radial directions of the unreeling supporting shafts, one unreeling tray is placed at the tail end of each unreeling supporting arm, unreeling heights of different unreeling trays are different, and the distance between two unreeling trays with similar heights is larger than the width of a superconducting material belt; the upper center of the unreeling tray is an unreeling rotating shaft, the bottom of the unreeling rotating shaft is connected with a brake device, and the brake device is fixedly connected below the unreeling supporting arm.
The unreeling support arm is connected with the unreeling support shaft in a rotatable connection mode and is fixed by fastening screws.
The unreeling support arm is a telescopic fixed support arm.
The unreeling base comprises an unreeling weight plate and adjustable feet connected to four corners of the bottom of the unreeling weight plate.
The unreeling tray is made of PP material.
The unreeling support shaft adopts a height-adjustable structure.
The unreeling support arms are arranged on two sides of the unreeling support shaft, and the included angle between the two unreeling support arms with similar heights meets the condition that vertical projections of unreeling trays on the upper parts of the unreeling support arms on a horizontal plane are not overlapped, so that the two unreeling trays are not interfered with each other.
The braking device is a magnetic powder brake.
The winding device comprises a winding base, winding supporting shafts, winding supporting arms and winding trays, wherein the winding supporting shafts are vertically arranged on the winding base, at least 3 winding supporting arms are arranged, each winding supporting arm is connected to different positions in the axial direction of the winding supporting shaft and points to different radial directions of the winding supporting shafts, one winding tray is arranged at the tail end of each winding supporting arm, winding heights of different winding trays are different, and the distance between two winding trays with similar heights is larger than the width of a superconducting material belt; the upper center of the winding tray is a winding rotating shaft, the bottom of the winding rotating shaft is connected with a winding motor, and the winding motor is fixedly connected to the lower part of the winding supporting arm.
The winding support arm is connected with the winding support shaft in a rotatable connection mode and is fixed by fastening screws.
The rolling support arm is a telescopic fixed support arm.
The rolling base comprises a rolling weight plate and adjustable feet connected to four corners of the bottom of the rolling weight plate.
The winding tray is made of PP material.
The winding supporting shaft adopts a height-adjustable structure.
The winding support arms are arranged on two sides of the winding support shaft, and the included angle between the two winding support arms with similar heights meets the condition that vertical projections of the winding trays on the upper parts of the winding support arms on a horizontal plane are not overlapped, so that the two winding trays are not interfered with each other.
The winding motor is a pneumatic winding motor.
The first separation conveying frame comprises two vertical plates which are vertically arranged and a plurality of horizontal positioning rods which are connected between the two vertical plates, the tops of the two vertical plates are connected through an upper cover plate, the bottoms of the two vertical plates are connected through a lower cover plate, the plate surfaces of the two vertical plates are parallel, at least one row of positioning holes are respectively formed in the two vertical plates along the vertical direction, the diameters of the positioning holes are matched with the diameters of the positioning rods, and the positioning holes on the two vertical plates are in one-to-one correspondence with each other in the horizontal direction, so that the positioning rods can be connected in the positioning holes on the two vertical plates.
The locating holes are arranged in two rows, and the two rows of locating holes are arranged in a staggered mode.
The locating rod is made of ceramic materials and has a smooth surface.
The locating rod is provided with a sleeve, the sleeve is positioned between the two vertical plates, and the inner wall and the outer wall of the sleeve are of smooth structures.
The middle part of the outer wall of the sleeve is also provided with a circular-cutting U-shaped groove.
And a bearing is arranged between the sleeve and the positioning rod.
The top and the bottom of the vertical plate are respectively connected with the upper cover plate and the lower cover plate through fixing screws.
In the two unreeling support arms adjacent in height, a blocking device is arranged on the unreeling support arm positioned at the upper part, a support rod extending towards two sides of the unreeling support arm is arranged on the blocking device, and the support rod extends downwards to be the same as the height of the unreeling support arm positioned at the lower part, so that a brake device on the unreeling support arm positioned at the upper part is prevented from colliding with the unreeling support arm positioned at the lower part.
The blocking device comprises a stay bar, a fixing plate, a U-shaped groove and a telescopic connector, wherein the fixing plate and the stay bar are arranged in an upper-lower parallel manner, and the fixing plate and the stay bar are connected through three telescopic connectors so as to control the distance between the stay bar and the fixing plate; the U-shaped groove is arranged on the upper portion of the fixing plate, the supporting rods extend to two sides by taking the U-shaped groove as the center, and the U-shaped groove is clamped on the unreeling supporting arm and is fixed through bolts.
In the two adjacent rolling support arms in the height, be equipped with the blocking device on the rolling support arm that is located the upper portion, be equipped with the vaulting pole that extends to the both sides of rolling support arm on the blocking device to this vaulting pole downwardly extending is the same with the height of rolling support arm of lower part, in order to prevent that the rolling motor on the rolling support arm that is located the upper portion from bumping into the rolling support arm that is located the lower part.
The blocking device comprises a stay bar, a fixing plate, a U-shaped groove and a telescopic connector, wherein the fixing plate and the stay bar are arranged in an upper-lower parallel manner, and the fixing plate and the stay bar are connected through three telescopic connectors so as to control the distance between the stay bar and the fixing plate; the U-shaped groove is arranged on the upper portion of the fixing plate, the supporting rods extend to two sides by taking the U-shaped groove as the center, and the U-shaped groove is clamped on the winding supporting arm and fixed through bolts.
The U-shaped groove is vertically connected with the fixing plate, and the length of the U-shaped groove is larger than the width of the fixing plate.
According to the superconducting material belt surface treatment system, the unreeling device and the reeling device are arranged on the supporting shaft in a one-to-one correspondence mode, so that the occupied space of the device is saved, and meanwhile, the problem that the material belt has an inclination angle when entering the electroplating device is solved through the separation conveying frame.
Drawings
Fig. 1 is a schematic structural diagram of a superconducting tape surface treatment system according to an embodiment of the present invention.
Fig. 2 is a schematic front view of a separating carrier according to an embodiment of the present invention.
Fig. 3 is a schematic side view of a separating carrier according to an embodiment of the present invention.
Fig. 4 is a schematic perspective view of a separation carrier according to an embodiment of the present invention.
Fig. 5 is a schematic front view of an unreeling device according to an embodiment of the present invention.
Fig. 6 is a top view of an unreeling device of an embodiment of the present invention.
Fig. 7 is a schematic front view of a winding device according to an embodiment of the invention.
Fig. 8 is a top view of a winding device according to an embodiment of the invention.
Fig. 9 is a front view of a blocking device according to an embodiment of the present invention.
Fig. 10 is a side view of a blocking device according to an embodiment of the present invention.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, an embodiment of the present invention provides a superconducting tape surface treatment system, including an unreeling device 2, a first separation carriage 1, an electroplating device 4, and a reeling device 3, where the first separation carriage 1 is placed between the unreeling device 2 and a tape inlet of the electroplating device 4, and the reeling device 3 is placed downstream of a tape outlet of the electroplating device 4, where:
the unreeling device 2 is characterized in that a plurality of unreeling supporting arms 23 are arranged on an unreeling supporting shaft 22, one unreeling tray 24 is arranged on each unreeling supporting arm 23, unreeling heights of different unreeling trays 24 are different, and the distance between two unreeling trays 24 with similar heights is larger than the width of the superconducting material belt 6;
the winding device 3 is provided with a plurality of winding support arms 33 on a winding support shaft 32, each winding support arm 33 is provided with a winding tray, the winding heights of different winding trays 34 are different, and the distance between two winding trays with similar heights is larger than the width of the superconducting material belt 6;
the unreeling tray 24 of the unreeling device 2 corresponds to the height of the reeling tray 34 of the reeling device 3 one by one;
the superconducting tapes 6 of each unreeling tray 24 are arranged along the vertical direction and enter the first separation conveying frame 1, and then enter the electroplating equipment 4; the superconducting material tape 6 electroplated by the electroplating device 4 is conveyed to the winding tray 34 with the same height corresponding to the winding device 3 and wound.
According to the superconducting material belt surface treatment system, the unreeling device and the reeling device are arranged on the supporting shaft in a one-to-one correspondence mode, so that the occupied space of the device is saved, and meanwhile, the problem that the material belt has an inclination angle when entering the electroplating device is solved through the separation conveying frame.
The superconducting material belt surface treatment system provided by the invention further comprises a second separation conveying frame 5 which is arranged between the electroplating equipment 4 and the winding device 3.
As shown in fig. 2-4, the separation conveying frame provided by the embodiment of the invention comprises two vertical plates 11 and a plurality of horizontal positioning rods 12 connected between the two vertical plates 11, wherein the tops of the two vertical plates 11 are connected through an upper cover plate 13, the bottoms of the two vertical plates 11 are connected through a lower cover plate 14, the plate surfaces of the two vertical plates 11 are parallel, at least one row of positioning holes 15 are respectively arranged on the two vertical plates 11 along the vertical direction, the diameter of each positioning hole 15 is matched with the diameter of each positioning rod 12, and the positioning holes 15 on the two vertical plates 11 are in one-to-one correspondence in the horizontal direction, so that the positioning rods 12 can be connected in the positioning holes 15 on the two vertical plates.
The multilayer superconducting material separation conveying frame provided by the invention can provide support for a plurality of different superconducting material belts, so that the requirement of simultaneous feeding of the plurality of superconducting material belts is met.
Preferably, the alignment holes 15 are arranged at equal intervals so that the alignment rods 12, when inserted into different alignment holes 15, can be positioned at different distances to accommodate the width of the tape, allowing the tape to pass.
The positioning holes 15 are provided with two rows, and the two rows of positioning holes are arranged in a staggered manner, so that the precision between the positioning holes 15 can be improved, and the conveying of superconducting material strips with more sizes can be satisfied after the positioning rods 12 are adjusted.
The positioning rod 12 is made of ceramic materials, and the surface of the positioning rod is smooth, and the ceramic materials are not only insulating, but also have the characteristic of wear resistance.
The positioning rod 12 is provided with a sleeve 16, the sleeve is positioned between the two vertical plates 11, and the inner wall and the outer wall of the sleeve 16 are of smooth structures.
The middle part of the outer wall of the sleeve 16 is also provided with a circular U-shaped groove 17, when the superconducting material belt passes through the sleeve, the upper part and the lower part of the superconducting material belt are respectively provided with one sleeve 16, the U-shaped groove 17 on the sleeve 16 at the lower part can provide support for the superconducting material belt, and meanwhile, the U-shaped groove 17 on the sleeve 16 at the upper part can provide guide for the superconducting material belt. Of course, only one sleeve 16 may be used to provide support to the bottom of the superconducting tape.
Bearings are provided between the sleeve 16 and the positioning rod 12, so that the sleeve 16 can rotate on the positioning rod 12 more easily, and friction is reduced.
The top and the bottom of the vertical plate 11 are respectively connected with an upper cover plate 13 and a lower cover plate 14 through fixing screws.
According to the multilayer superconducting material separation conveying frame, the plurality of separation holes are formed between the two vertical plates in a separated mode through the plurality of positioning rods, the superconducting material strips can be allowed to pass through different separation holes of the conveying frame, and the positioning rods provide support for the superconducting material strips, so that the superconducting material strips are ensured to be kept in a horizontal state when entering the electroplating device.
As shown in fig. 5-6, the unreeling device provided by the embodiment of the invention comprises an unreeling base 21, an unreeling supporting shaft 22, unreeling supporting arms 23 and unreeling trays 24, wherein the unreeling supporting shaft 22 is vertically arranged on the unreeling base 21, at least 3 unreeling supporting arms 23 are arranged, each unreeling supporting arm 23 is connected at different positions in the axial direction of the unreeling supporting shaft 22 and points to different radial directions of the unreeling supporting shaft 22, one unreeling tray 24 is arranged at the tail end of each unreeling supporting arm 23, unreeling heights of different unreeling trays 24 are different, and the distance between two unreeling trays 24 with similar heights is larger than the width of a superconducting tape, so that the superconducting tapes on the unreeling trays 24 cannot be mutually overlapped in the vertical height after being outputted; the upper center of the unreeling tray 24 is an unreeling rotating shaft 25, the bottom of the unreeling rotating shaft 25 is connected with a braking device 26, and the braking device 26 is fixedly connected below the unreeling supporting arm 23. The unreeling rotating shaft 25 is used for connecting the middle holes of the superconducting material belts, and the unreeling speed and the unreeling tension can be controlled through the brake device 26, so that the condition that the unreeling is too fast and the tensioning degree of the material belts is insufficient is avoided.
The unreeling support arm 23 is rotatably connected with the unreeling support shaft 22, and is fixed by a fastening screw, so that the unreeling support arm 23 can be fixed after the orientation is adjusted. The tightening screw is normally connected between the unreeling support arm 23 and the unreeling support shaft 22, and the tip is normally abutted on the unreeling support shaft 22.
The unreeling support arm is a telescopic fixed support arm, can stretch out and draw back by adopting a conventional telescopic tubular structure, and is fixed by fastening screws so as to ensure that the length of the unreeling support arm after stretching out and drawing back is fixed.
The unreeling base 21 comprises an unreeling weight plate 211 and adjustable feet 212 connected to four corners of the bottom of the unreeling weight plate 211. The unreeling counterweight plate has enough weight, so that the problem that the whole unreeling device is pulled to incline or shake in the unreeling process can be avoided.
The unreeling tray is made of PP material, so that the problem of no conduction between the unreeling tray 24 and the superconducting material belt is solved.
The unreeling support shaft adopts a height-adjustable structure, and can adopt a conventional telescopic mechanism or other types of adjusting mechanisms.
The unreeling supporting arms 23 are arranged on two sides of the unreeling supporting shaft 22, and the included angle between the two unreeling supporting arms 23 with similar heights is enough that the vertical projection of the unreeling tray 24 on the upper part of the unreeling supporting arms on the horizontal plane is not overlapped, so that the two unreeling trays are not interfered with each other.
The braking device 26 is a magnetic powder brake.
Of the two said unreeling support arms 23 adjacent in height, a blocking device 7 is provided on the unreeling support arm 23 located at the upper part, a stay 71 extending to both sides of the unreeling support arm is provided on the blocking device 7, and the stay 71 extends down to the same height as the unreeling support arm 23 located at the lower part, so as to prevent the brake device 26 on the unreeling support arm 23 located at the upper part from striking the unreeling support arm 23 located at the lower part.
As shown in fig. 9 to 10, the blocking device 7 includes a stay 71, a fixing plate 72, a U-shaped groove 73, and a telescopic connector 74, the fixing plate 72 and the stay 71 are arranged in parallel up and down, and the fixing plate 72 and the stay 71 are connected by three telescopic connectors 74 to control the distance between the stay 71 and the fixing plate 72; the U-shaped groove 73 is provided on the upper portion of the fixing plate 72, and the stay rod extends to both sides centering on the U-shaped groove 73, and the U-shaped groove 73 is clamped to the unreeling support arm 23 and is fixed by a bolt.
The telescopic connector 74 is formed by connecting a telescopic tube and a telescopic rod inside the connector, and a screw hole can be usually formed on the side wall of the telescopic connector and locked by a screw.
The stay 71 can prevent the brake device 26 on the upper unreeling support arm 23 from being bumped on the unreeling support arm 23 on the adjacent lower part from the two sides of the upper unreeling support arm 23, so that the unreeling tray 24 on the unreeling support arm 23 can be extended and retracted, rotated and moved anyway, and a sufficient margin can be ensured between the two unreeling support arms 23 which are adjacent in height, and the brake device on the unreeling support arm can not be bumped.
According to the superconducting material belt unreeling device, the plurality of unreeling supporting arms are connected to one unreeling supporting shaft, so that the unreeling tray can be arranged on the unreeling supporting arms, and the installation height and the installation direction of each unreeling supporting arm are different, so that the whole superconducting material belt unreeling device can unreel a plurality of material belts at the same time, and the unreeling device can be replaced in time after unreeling a roll of material belt.
As shown in fig. 7-8, the winding device provided by the invention comprises a winding base 31, a winding supporting shaft 32, winding supporting arms 33 and winding trays 34, wherein the winding supporting shaft 32 is vertically arranged on the winding base 31, the number of the winding supporting arms 33 is at least 3, each winding supporting arm 33 is connected at different positions in the axial direction of the winding supporting shaft 32 and points to different radial directions of the winding supporting shaft 32, one winding tray 34 is arranged at the tail end of each winding supporting arm 33, the winding heights of different winding trays 34 are different, and the distance between two winding trays 34 with similar heights is larger than the width of a superconducting tape, so that the superconducting tapes on the winding trays 34 cannot be mutually overlapped in the vertical height after being output; the center of the upper part of the winding tray 34 is a winding rotating shaft 35, the bottom of the winding rotating shaft 35 is connected with a winding motor 36, and the winding motor 36 is fixedly connected below the winding supporting arm 33. The winding rotation shaft 35 is used for connecting the middle holes of the superconducting material belt, and the winding motor 36 drives the whole winding tray 34 and the winding rotation shaft 35 to wind the superconducting material belt.
The winding support arm 33 is connected with the winding support shaft 32 in a rotatable connection manner and is fixed by a fastening screw, so that the winding support arm 33 can be fixed after the orientation is adjusted. The tightening screw is typically connected between the wind-up support arm 33 and the wind-up support shaft 32, and the tip is typically abutted on the wind-up support shaft 32.
The winding support arm 33 is a telescopic fixed support arm, and can be telescopic by adopting a conventional telescopic pipe structure, and then fixed by fastening screws, so that the length of the winding support arm 33 after telescopic is fixed.
The rolling base 31 comprises a rolling weight plate 311 and adjustable feet 312 connected to four corners of the bottom of the rolling weight plate 311. The rolling counterweight plate has enough weight, so that the problem that the whole rolling device is pulled to incline or shake in the rolling process can be avoided.
The winding tray is made of PP material, so that the problem that conduction does not occur between the winding tray 34 and the superconducting material belt is solved.
The winding support shaft 32 adopts a height-adjustable structure, which can adopt a conventional telescopic mechanism or other types of adjusting mechanisms.
The winding support arms 33 are arranged on two sides of the winding support shaft 32, and the included angle between the two winding support arms 33 with similar heights meets the condition that the vertical projections of the winding trays 34 on the upper parts of the winding support arms on the horizontal plane are not overlapped, so that the two winding trays are not interfered with each other.
The winding motor 36 is a pneumatic winding motor.
In the two adjacent winding support arms 33 in height, a blocking device 7 is arranged on the winding support arm 33 at the upper part, a supporting rod extending towards two sides of the winding support arm is arranged on the blocking device 7, and the supporting rod extends downwards to be the same as the height of the winding support arm at the lower part, so that the winding motor on the winding support arm at the upper part is prevented from colliding with the winding support arm at the lower part.
As shown in fig. 9 to 10, the blocking device includes a stay bar 71, a fixing plate 72, a U-shaped groove 73, and a telescopic connector 74, the fixing plate and the stay bar are arranged in parallel up and down, and the fixing plate and the stay bar are connected through three telescopic connectors to control the distance between the stay bar and the fixing plate; the U-shaped groove is arranged on the upper portion of the fixing plate, the supporting rods extend to two sides by taking the U-shaped groove as the center, and the U-shaped groove is clamped on the winding supporting arm and fixed through bolts.
The U-shaped groove 73 is vertically connected to the fixing plate 72, and the length of the U-shaped groove 73 is greater than the width of the fixing plate 72, so that the connection area of the U-shaped groove 73 and the winding support arm 33 is greater, thereby obtaining a more stable supporting force.
According to the winding device provided by the invention, the plurality of winding support arms are connected on one winding support shaft, so that the winding tray can be arranged on the winding support arms, and the installation height and the installation direction of each winding support arm are different, so that the whole superconducting material belt surface treatment system can simultaneously wind a plurality of material belts.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. The utility model provides a superconductive material area surface treatment system, its characterized in that includes unreeling device, first separation carriage, electroplating device, coiling mechanism, first separation carriage is placed unreeling device with between electroplating device's the material area entry, coiling mechanism is placed electroplating device's the low reaches of material area export, wherein:
the unreeling device is characterized in that a plurality of unreeling supporting arms are arranged on an unreeling supporting shaft, each unreeling supporting arm is provided with an unreeling tray, unreeling heights of different unreeling trays are different, and the distance between two unreeling trays with similar heights is larger than the width of a superconducting material belt;
the winding device is characterized in that a plurality of winding supporting arms are arranged on a winding supporting shaft, one winding tray is arranged on each winding supporting arm, winding heights of different winding trays are different, and the distance between two winding trays with similar heights is larger than the width of a superconducting material belt;
the unreeling trays of the unreeling device are in one-to-one correspondence with the heights of the reeling trays of the reeling device;
the superconducting material belts on each unreeling tray are arranged along the vertical direction and enter the first separation conveying frame, and then enter the electroplating equipment; the superconducting material strips electroplated by the electroplating equipment are conveyed to a winding tray with the same height corresponding to the winding device and are wound.
2. The superconducting tape surface treatment system according to claim 1, wherein,
the electroplating device further comprises a second separation conveying frame which is arranged between the electroplating device and the winding device.
3. The superconducting tape surface treatment system according to claim 1, wherein,
the unreeling device comprises an unreeling base, unreeling supporting shafts, unreeling supporting arms and unreeling trays, wherein the unreeling supporting shafts are vertically arranged on the unreeling base, the number of the unreeling supporting arms is at least 3, each unreeling supporting arm is connected to different positions in the axial direction of the unreeling supporting shafts and points to different radial directions of the unreeling supporting shafts, one unreeling tray is placed at the tail end of each unreeling supporting arm, unreeling heights of different unreeling trays are different, and the distance between two unreeling trays with similar heights is larger than the width of a superconducting material belt; the upper center of the unreeling tray is an unreeling rotating shaft, the bottom of the unreeling rotating shaft is connected with a brake device, and the brake device is fixedly connected below the unreeling supporting arm.
4. The superconducting tape surface treatment system according to claim 3, wherein,
the unreeling support arm is connected with the unreeling support shaft in a rotatable connection mode and is fixed by fastening screws.
The unreeling support arm is a telescopic fixed support arm.
The unreeling base comprises an unreeling weight plate and adjustable feet connected to four corners of the bottom of the unreeling weight plate.
The unreeling tray is made of PP material.
The unreeling support shaft adopts a height-adjustable structure.
The unreeling support arms are arranged on two sides of the unreeling support shaft, and the included angle between the two unreeling support arms with similar heights meets the condition that vertical projections of unreeling trays on the upper parts of the unreeling support arms on a horizontal plane are not overlapped, so that the two unreeling trays are not interfered with each other.
The braking device is a magnetic powder brake.
5. The superconducting tape surface treatment system according to claim 1, wherein,
the winding device comprises a winding base, winding supporting shafts, winding supporting arms and winding trays, wherein the winding supporting shafts are vertically arranged on the winding base, at least 3 winding supporting arms are arranged, each winding supporting arm is connected to different positions in the axial direction of the winding supporting shaft and points to different radial directions of the winding supporting shafts, one winding tray is arranged at the tail end of each winding supporting arm, winding heights of different winding trays are different, and the distance between two winding trays with similar heights is larger than the width of a superconducting material belt; the upper center of the winding tray is a winding rotating shaft, the bottom of the winding rotating shaft is connected with a winding motor, and the winding motor is fixedly connected to the lower part of the winding supporting arm.
6. The superconducting tape surface treatment system according to claim 5, wherein,
the winding support arm is connected with the winding support shaft in a rotatable connection mode and is fixed by fastening screws.
The rolling support arm is a telescopic fixed support arm.
The rolling base comprises a rolling weight plate and adjustable feet connected to four corners of the bottom of the rolling weight plate.
The winding tray is made of PP material.
The winding supporting shaft adopts a height-adjustable structure.
The winding support arms are arranged on two sides of the winding support shaft, and the included angle between the two winding support arms with similar heights meets the condition that vertical projections of the winding trays on the upper parts of the winding support arms on a horizontal plane are not overlapped, so that the two winding trays are not interfered with each other.
The winding motor is a pneumatic winding motor.
7. The superconducting tape surface treatment system according to claim 1, wherein,
the first separation conveying frame comprises two vertical plates which are vertically arranged and a plurality of horizontal positioning rods which are connected between the two vertical plates, the tops of the two vertical plates are connected through an upper cover plate, the bottoms of the two vertical plates are connected through a lower cover plate, the plate surfaces of the two vertical plates are parallel, at least one row of positioning holes are respectively formed in the two vertical plates along the vertical direction, the diameters of the positioning holes are matched with the diameters of the positioning rods, and the positioning holes on the two vertical plates are in one-to-one correspondence with each other in the horizontal direction, so that the positioning rods can be connected in the positioning holes on the two vertical plates.
8. The superconducting tape surface treatment system of claim 7 wherein,
the locating holes are arranged in two rows, and the two rows of locating holes are arranged in a staggered mode.
The locating rod is made of ceramic materials and has a smooth surface.
The locating rod is provided with a sleeve, the sleeve is positioned between the two vertical plates, and the inner wall and the outer wall of the sleeve are of smooth structures.
The middle part of the outer wall of the sleeve is also provided with a circular-cutting U-shaped groove.
And a bearing is arranged between the sleeve and the positioning rod.
The top and the bottom of the vertical plate are respectively connected with the upper cover plate and the lower cover plate through fixing screws.
9. The superconducting tape surface treatment system according to claim 3, wherein,
in the two unreeling support arms adjacent in height, a blocking device is arranged on the unreeling support arm positioned at the upper part, a support rod extending towards two sides of the unreeling support arm is arranged on the blocking device, and the support rod extends downwards to be the same as the height of the unreeling support arm positioned at the lower part, so that a brake device on the unreeling support arm positioned at the upper part is prevented from colliding with the unreeling support arm positioned at the lower part.
The blocking device comprises a stay bar, a fixing plate, a U-shaped groove and a telescopic connector, wherein the fixing plate and the stay bar are arranged in an upper-lower parallel manner, and the fixing plate and the stay bar are connected through three telescopic connectors so as to control the distance between the stay bar and the fixing plate; the U-shaped groove is arranged on the upper portion of the fixing plate, the supporting rods extend to two sides by taking the U-shaped groove as the center, and the U-shaped groove is clamped on the unreeling supporting arm and is fixed through bolts.
The U-shaped groove is vertically connected with the fixing plate, and the length of the U-shaped groove is larger than the width of the fixing plate.
10. The superconducting tape surface treatment system according to claim 5, wherein,
in the two adjacent rolling support arms in the height, be equipped with the blocking device on the rolling support arm that is located the upper portion, be equipped with the vaulting pole that extends to the both sides of rolling support arm on the blocking device to this vaulting pole downwardly extending is the same with the height of rolling support arm of lower part, in order to prevent that the rolling motor on the rolling support arm that is located the upper portion from bumping into the rolling support arm that is located the lower part.
The blocking device comprises a stay bar, a fixing plate, a U-shaped groove and a telescopic connector, wherein the fixing plate and the stay bar are arranged in an upper-lower parallel manner, and the fixing plate and the stay bar are connected through three telescopic connectors so as to control the distance between the stay bar and the fixing plate; the U-shaped groove is arranged on the upper portion of the fixing plate, the supporting rods extend to two sides by taking the U-shaped groove as the center, and the U-shaped groove is clamped on the winding supporting arm and fixed through bolts.
The U-shaped groove is vertically connected with the fixing plate, and the length of the U-shaped groove is larger than the width of the fixing plate.
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