WO2022027799A1 - 加热模组和发烟装置 - Google Patents

加热模组和发烟装置 Download PDF

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Publication number
WO2022027799A1
WO2022027799A1 PCT/CN2020/115894 CN2020115894W WO2022027799A1 WO 2022027799 A1 WO2022027799 A1 WO 2022027799A1 CN 2020115894 W CN2020115894 W CN 2020115894W WO 2022027799 A1 WO2022027799 A1 WO 2022027799A1
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WO
WIPO (PCT)
Prior art keywords
heat
cigarette cup
heating
heating module
cigarette
Prior art date
Application number
PCT/CN2020/115894
Other languages
English (en)
French (fr)
Inventor
晏华斌
杞瑞
黄颖杰
崔弘明
Original Assignee
惠州市沛格斯科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市沛格斯科技有限公司 filed Critical 惠州市沛格斯科技有限公司
Publication of WO2022027799A1 publication Critical patent/WO2022027799A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the field of heat-not-burn smoking articles, in particular to a heating module and a smoking device using the heating module.
  • the working temperature of the heating element itself is between 300°C and 450°C.
  • the cigarette itself is not enough to withstand such a high temperature.
  • the heating element is working, if the cigarette is in direct contact with the heating element or the distance between the two is too small, the cigarette will be ignited due to high temperature.
  • the distance between the bodies is too large, the loss of hot air due to the distance affects the generation of aerosols containing nicotine. Therefore, in electronic cigarettes that use heated air to cure cigarettes, it becomes very important to control the distance between the cigarettes and the heating components.
  • the present application provides a heating module capable of controlling the distance between a cigarette and a heating component, and a smoking device using the heating module.
  • the present application provides a heating module for a smoking device, which includes a base, a heating assembly disposed on the base, and a cigarette cup disposed at an end of the heating assembly away from the base, and the heating assembly is connected to the base.
  • a connector is arranged between the cigarette cups, and the connector connects the heating component and the cigarette cup, and the connector includes a mounting table and a limiting portion arranged on the side of the mounting table facing the cigarette cup.
  • the cigarette cup is installed on the installation platform, the limiting portion extends to the inside of the cigarette cup, the limiting portion is used to limit the depth of the evaporating medium inserted into the cigarette cup, and the limiting portion is far away from the cigarette cup
  • the distance between the surface on one side of the heating component and the surface on the side of the heating component close to the cigarette cup is greater than 1 mm and less than 5 mm.
  • the limiting portion includes a first surface parallel to the inner wall of the cigarette cup, the first surface abuts the inner wall of the cigarette cup, and the bottom wall of the cigarette cup is in contact with the installation Desk contact.
  • the limiting portion includes a plurality of limiting posts spaced apart along the outer circumference of the mounting table.
  • the limiting portion is spaced apart from the inner wall of the cigarette cup, a fixing portion is further provided on the mounting table, and the cigarette cup is fixed on the mounting table through the fixing portion .
  • the fixing portion includes a plurality of fixing posts spaced apart along the outer periphery of the mounting table.
  • an accommodating cavity is defined in the installation platform, and one end of the heating element is accommodated in the accommodating cavity.
  • the connector is further provided with a limiting groove, the end of the heating component abuts in the limiting groove, and the limiting groove is opened on the limiting column or the on the installation table.
  • the limit groove includes a first limit surface and a second limit surface, the first limit surface and the second limit surface are substantially perpendicular, and the first limit surface
  • the second limiting surface is parallel to and abuts with the top surface of the heat-generating component, and the second limiting surface is parallel to and abuts on the peripheral side surface of the heat-generating component.
  • a bracket is provided between the base and the heating component, and the bracket includes a support table and a plurality of positioning columns arranged at intervals on the support table on one side of the heating component close to the heating component, The heating element is fixedly arranged on the support table, and the heating element is sandwiched between a plurality of the positioning columns.
  • the bracket further includes a first fixing member disposed on one side of the support platform close to the base, and a second fixing member that cooperates with the first fixing member is disposed on the base, The first fixing piece is fitted with the second fixing piece to fix the bracket on the base.
  • the material of the cigarette cup includes metal, alloy or ceramic material.
  • the heating module further includes a casing, which is fixed on the base and covers the bracket, the heating component, the connector and the cigarette cup , a first heat insulation cavity is formed between the heating component and the housing, and a first heat insulation component is arranged in the first heat insulation cavity.
  • a second thermal insulation cavity is formed between the cigarette cup and the housing, and a second thermal insulation component is arranged in the second thermal insulation cavity.
  • the first thermal insulation component includes a thermal insulation material filled in the first thermal insulation cavity
  • the second thermal insulation component includes a thermal insulation material filled in the second thermal insulation cavity hot material
  • the heat insulating material is selected from one or more of glass fiber, vacuum heat insulating tube, aerogel, and heat insulating cotton.
  • the first heat insulating assembly includes a first heat insulating body and a first heat reflector, and the first heat reflector is disposed between the first heat insulating body and the housing .
  • the second heat insulating assembly includes a second heat insulating body and a second heat reflector, and the second heat reflector is disposed between the second heat insulating body and the housing .
  • the present application also provides a heating module for a smoking device, which includes a base, a heating assembly disposed on the base, and a cigarette cup disposed at one end of the heating assembly away from the base, the heating assembly and A connector is arranged between the cigarette cups, the connector connects the heating component and the cigarette cup, and the connector includes an installation table and a limiter disposed on the side of the installation table facing the cigarette cup part, the cigarette cup is installed on the mounting table, the limiting part extends to the inside of the cigarette cup, the limiting part is used to limit the depth of the evaporating medium inserted into the cigarette cup, the limiting part
  • the distance between the surface on the side away from the heating element and the surface on the side of the heating element close to the cigarette cup is greater than 1 mm and less than 5 mm, and the limiting portion includes a first surface parallel to the inner wall of the cigarette cup , the first surface is in contact with the inner wall of the cigarette cup, the bottom wall of the cigarette cup is in
  • the present application also provides a smoking device, which includes the heating module described in any one of the above.
  • the heating module of the present application is used to adjust the distance between the cigarette and the heating module by setting a limit part inside the cigarette cup, so that the cigarette can normally generate smoke for the user to draw. , to improve the suction taste.
  • the limiting portion as a columnar body capable of fixing the cigarette cup on the connector, the contact area between the cigarette cup and the connector can be reduced, thereby preventing heat caused by excessive heat conduction from the heating element to the cigarette cup. loss.
  • FIG. 1 is an exploded perspective view of a heating module according to an embodiment of the present application.
  • FIG. 2 is a partial cross-sectional view of a heating module according to an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of a connector of a heating module according to an embodiment of the present application.
  • FIG. 4( a ) and FIG. 4( b ) are connection diagrams of the cigarette cup, the connector and the heating component of the heating module according to other embodiments of the present application.
  • FIG. 5 is a partial cross-sectional view of a heating module according to another embodiment of the present application.
  • FIG. 6 is a partial cross-sectional view of a heating module according to another embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of the smoking device of the present application.
  • FIG. 8 is a schematic block diagram of the smoking device of the present application.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as “first”, “second” may expressly or implicitly include one or more of said features. In the description of the present application, “plurality” means two or more, unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • a first feature "on” or “under” a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • FIG. 1 is an exploded perspective view of a heating module 100 according to an embodiment of the present application.
  • FIG. 2 is a partial cross-sectional view of a heating module 100 according to an embodiment of the present application.
  • the heating module 100 provided in this application can be used in a smoking device.
  • the so-called smoking device refers to a smoking auxiliary accessory for users to smoke smoking products.
  • the heating module 100 includes a base 10 , a heating element 20 disposed on the base 10 , and a cigarette cup 30 disposed at one end of the heating element 20 away from the base 10 .
  • a connector 40 is disposed between the heating element 20 and the cigarette cup 30 .
  • a bracket 50 is disposed between the base 10 and the heating element 20 .
  • the heating module 100 further includes a casing 60 .
  • the casing 60 is fixed on the base 10 and covers the heating element 20 , the cigarette cup 30 , the connector 40 and the bracket 50 .
  • a cavity 100 a is formed between the heating element 20 , the cigarette cup 30 and the casing 60 . Cavity 100a The cavity 100a is filled with the thermal insulation assembly 70 .
  • the carrying bracket 50 , the heating component 20 , the connector 40 , the cigarette cup 30 and the casing 60 are sequentially installed on the base 10 .
  • the base 10 is provided with a bracket 50 and a fixing portion of the casing 60 .
  • the base 10 is provided with a plurality of insertion holes 11 for fixing the bracket 50 and a stepped fixing portion 12 for fixing the casing 60 .
  • the base 10 can be made of plastic material, the plastic material has low thermal conductivity, and the high temperature-resistant plastic material has the effect of heat preservation and heat insulation while meeting the usage requirements.
  • the base 10 is also provided with an air intake hole for air to enter the heating module 100 .
  • the heat generating component 20 includes a heat generating body 21 and a heat conducting body 22 .
  • a accommodating cavity 22a is opened in the heat conducting body 22 .
  • the heating body 21 is accommodated in the accommodating cavity 22a.
  • the accommodating cavity 22a may be a blind hole or a through hole opened in the thermal conductor 22 .
  • the heat conducting body 22 and the accommodating cavity 22a are both cylindrical, and the heat conducting body 22 and the accommodating cavity 22a are coaxially arranged, so that the heat transferred from the heating body 21 to the heat conducting body 22 is uniform.
  • a plurality of air passages 23 are formed in the thermal conductor 22 .
  • the air passage 23 extends along the end of the heat conducting body 22 opposite to the base 10 to the end of the heat conducting body 22 opposite to the cigarette cup 30 for guiding air from the base 10 to the cigarette cup 30 .
  • the heating element 21 can be a resistance heating wire.
  • the resistance heating wire has a helical body 211 and two energizing ends 212 connected to the body 211 .
  • the two power terminals 212 can be connected to the power supply module through the openings on the base 10 .
  • the thermal conductor 22 is a core component in the heating assembly 20 to complete heat exchange and air heating, and a material with high thermal conductivity can be used.
  • the thermal conductor 22 has a small volume and a large contact area with the air as much as possible, so that the convective heat exchange process with the air can be fully completed.
  • the material of the thermal conductor 22 can be selected from: sintered body of alumina, zirconia, silicon nitride and other materials; or can be selected from metal materials, such as aluminum, copper, iron and other metal materials. Wherein, when a metal material is used to prepare the heat conductor 22 , the surface of the heat conductor 22 needs to be insulated to prevent the heat conductor 21 from being short-circuited when the heat conductor 22 contacts the heating body 21 .
  • the cigarette cup 30 is a container for the evaporation medium, used for carrying or fixing the evaporation medium.
  • the evaporation medium can be, for example, cigarettes 1000 or shredded tobacco.
  • a part of the heat of the heating element 20 is transmitted to the cigarette cup 30 through the connector 40 , so as to cure the cigarettes 1000 and promote the release of nicotine from the cigarettes 1000 .
  • the cigarette cup 30 has a thin wall and a small volume to reduce the weight of the cigarette cup.
  • the thickness of the wall of the cigarette cup 30 is 0.1 mm to 0.5 mm. In a specific embodiment, the thickness of the wall of the cigarette cup 30 is 0.15 mm to 0.2 mm.
  • the thickness of the wall of the cigarette cup 30 is 0.2 mm.
  • the shape and size of the cigarette cup 30 can correspond to the cigarette, for example, it is arranged in a cylindrical shape.
  • the inner diameter of the cigarette cup 30 and the length of the cigarette cup 30 need to correspond to the cigarette so that the cigarette cup 30 can surround the outer circumference of the tobacco part of the cigarette.
  • the cigarette cup is 12.5 cm in length and 7.35 mm in diameter.
  • the material of the cigarette cup 30 can be selected from: metal, such as stainless steel, etc., ceramics and other materials with high thermal conductivity.
  • the material of the cigarette cup 30 includes metal or alloy material, for example, aluminum, copper, stainless steel, etc., or includes ceramic material.
  • the connector 40 is used to connect the cigarette cup 30 and the heating element 20 together. Specifically, one end of the connector 40 is in direct contact with the heating element 20 , and the other end is in direct contact with the cigarette cup 30 .
  • the connector 40 includes an installation base 41 and a limiting portion 42 disposed on the side of the installation base 41 facing the cigarette cup 30 .
  • the cigarette cup 30 is mounted on the mounting table 41 .
  • the mounting table 41 is generally in the shape of a hollow ring. The opening in the middle of the mounting table 41 , or the position where the hole is dug, is used for supplying air to flow from the heating element 20 to the cigarette cup 30 .
  • a receiving cavity 41a is defined in the mounting table 41, and one end of the heating element 20 is received in the receiving cavity 41a.
  • the limiting portion 42 is arranged along the outer circumference of the mounting table 41 and extends into the inside of the cigarette cup 30, for limiting the depth of the cigarette 1000 being inserted into the cigarette cup, thereby adjusting the distance between the evaporation medium and the heating element 20, so as to control the heating of the evaporation medium temperature.
  • the limiting portion 42 is used to limit the depth of the evaporating medium inserted into the cigarette cup 30 .
  • the distance h between the surface of the limiting portion 42 on the side away from the heating element 20 and the surface of the heating element 20 on the side close to the cigarette cup 30 is greater than 1 mm and less than 5 mm.
  • the distance between the cigarette 1000 and the heating element 20 should be greater than 1 mm and less than 5 mm.
  • the limiting portion 42 includes a plurality of limiting posts 421 arranged at intervals along the outer periphery of the mounting table 41 .
  • the shape of the limiting post 421 may be a prism or a cylinder.
  • the limiting portion 42 may also have the shape of a retaining wall provided along the outer circumference of the mounting table 41 for a whole circle.
  • the limiting portion 42 can be used to fix the cigarette cup 30 at the same time.
  • the limiting portion 42 fixes the cigarette cup 30 .
  • the limiting portion 42 includes a first surface 42 a parallel to the inner wall of the cigarette cup 30 , the first surface 42 a abuts the inner wall of the cigarette cup 30 , and the bottom wall of the cigarette cup 30 abuts the upper surface of the mounting table 41 .
  • the first surface 42a of the limiting portion 42 and the upper surface of the mounting table 41 together form a stepped fixing portion on which the cigarette cup 30 is fixed.
  • the outer surfaces of the plurality of limiting posts 421 away from the receiving cavity 41a together form the first surface 42a.
  • a convex block may be provided on the surface of the limiting portion 42, and a concave portion may be formed in the cigarette cup 30.
  • the position portion 42 is fixed to the cigarette cup 30 .
  • the connector 40 has three functions. First, the function of supporting the cigarette cup 30, and fixing and positioning the heating element 20 together with the bracket 50; second, connecting the cigarette cup 30 and the heating element 20 together to conduct a part of the heat of the heating element 20 to reach the heating element 20.
  • the cigarette cup 30, the temperature of the cigarette cup 30 is increased, which is conducive to the atomization of the cigarette 1000 and the release of nicotine; thirdly, the limiting part 42 on the connector 30 can be used to control the insertion depth of the cigarette 1000, and control the cigarette 1000 and heat generation.
  • the distance between the components 20, the thermal conductivity of the connector 40 is smaller than that of the heating component 20 and the cigarette cup 30.
  • the connector 40 uses the bone contact with the cigarette cup 30 and the heating component 20 to minimize the contact area and minimize the heating components.
  • the heat of 20 is conducted to the cigarette cup 30 , so that most of the heat of the heating element 20 is used to heat the air, and a small part is conducted to the cigarette cup 20 to maintain the temperature of the cigarette cup 20 .
  • the limiting portion 42 is not used for fixing the cigarette cup 30 .
  • the limiting portion 42 is spaced apart from the inner wall of the cigarette cup 30 .
  • the mounting table 41 is also provided with a fixing portion 44 , and the cigarette cup 30 is fixed on the mounting table 41 through the fixing portion 44 .
  • the fixing portion 44 may be, like a limiting portion, including a plurality of fixing posts 441 spaced along the outer circumference of the mounting table 41 .
  • the fixing portion 44 can also be in other structures and positions, such as grooves, for engaging with the protrusions provided on the cup wall of the cigarette cup 30 . I will not list them one by one here.
  • the connector 40 is also provided with a limiting groove 43 , and the end of the heating element 20 abuts in the limiting groove 43 to limit the position of the heating element 20 .
  • the limiting groove 43 may be opened on the limiting portion 42 .
  • the limiting groove 43 may be opened on the inner side of the limiting portion 42 .
  • the limiting groove 43 may include a first limiting surface 431 and a second limiting surface 432 .
  • the first limiting surface 431 and the second limiting surface 432 are substantially perpendicular.
  • the first limiting surface 431 is parallel to and abuts with the top surface of the thermal conductor 22
  • the second limiting surface 432 is parallel to and abuts on the peripheral side surface of the thermal conductor 22 .
  • the limiting groove 43 may also be formed on the mounting table 41 .
  • the first limiting surface 431 and the second limiting surface 432 are located on the side of the mounting table 41 away from the limiting portion 41 .
  • the material of the connector can be selected: zirconia ceramics, silicon dioxide, ceramics and other materials with high temperature resistance and low thermal conductivity.
  • the bracket 50 plays a role of supporting the heating element 20 and the cigarette cup 30 .
  • the bracket 50 also fixes the heating element 20 together with the connector 40 .
  • the bracket 50 includes a support table 51 and a plurality of positioning pillars 52 disposed on the support table 51 at intervals on the side close to the heating element 20 .
  • the bracket 50 is generally in the shape of a hollow ring.
  • the opening in the middle of the bracket 50 or the position where the hole is dug, is used for supplying air to flow to the heating element 20 and for passing through the two power terminals 212 to connect with the power supply module.
  • a plurality of positioning posts 52 are provided around the outer periphery of the support table 51 .
  • the heating element 20 is fixed on the support table 51 , and a part of the bottom surface of the heating element 20 is in contact with the support table 51 .
  • the heating element 20 is sandwiched between the plurality of positioning posts 52 . Specifically, the outer peripheral wall of the heating element 20 is in abutment with the inner side wall of the positioning column 52 .
  • the positioning post 52 only clamps the end of the heating element 20 .
  • the bracket 50 further includes a plurality of first fixing members 53 disposed on the side of the support table 51 close to the base 10 .
  • the base 10 is provided with a second fixing member 11 that cooperates with the first fixing member 53 .
  • the first fixing member 53 is fitted with the second fixing member 11 to fix the bracket 50 on the base 10 .
  • the first fixing member 53 and the second fixing member 11 may be plugs and sockets.
  • the first fixing member 53 includes a plurality of latches.
  • the second fixing member 11 includes a plurality of insertion holes 11 .
  • the base 10 and the bracket 50 are contacted by several smaller points, so that the contact area is smaller and the heat loss of conduction and heat conduction is reduced.
  • the connection manner of the bracket 50 and the base 10 in the present application is not limited to this.
  • the material of the bracket 50 is a high temperature resistant material such as zirconia ceramics, silicon dioxide, and ceramics. It can reduce conduction and heat conduction and reduce heat loss. The use of several bone positions and smaller contact surfaces to fix the heating element 20 further reduces heat loss through conduction and heat conduction.
  • the housing 60 may be hollow cylindrical.
  • the peripheral wall of the casing 60 is locked to the stepped fixing portion 12 of the base 10 .
  • the outer wall of the casing 60 is provided with a ventilation hole 62 .
  • the vent hole 62 is located at the end of the housing 60 close to the base 10 .
  • the housing 60 can be made of plastic material, and the plastic material itself has the characteristics of low thermal conductivity, and the high temperature-resistant plastic material has the effect of heat preservation and heat insulation while meeting the use requirements.
  • the contact area between the casing 60 and the cigarette cup 30 is small, and the contact area with the base 10 is small, thereby reducing the heat loss due to conduction and heat conduction.
  • the insulating assembly 70 includes a first insulating assembly 71 and a second insulating assembly 72 .
  • a first heat insulation cavity 100a is formed between the heating component 20 and the housing 60, and a first heat insulation component 71 is disposed in the first heat insulation cavity 100a.
  • a second insulating cavity 100b is formed between the cigarette cup 30 and the casing 60 .
  • a second heat insulating assembly 72 is disposed in the second heat insulating cavity 100b.
  • the first heat insulating assembly 71 includes a heat insulating material filled in the first heat insulating cavity 100a.
  • the second heat insulating assembly 72 includes a heat insulating material filled in the second heat insulating cavity 100b.
  • the insulating material may be selected from glass fibers, vacuum insulating tubes, aerogels, insulating wool, and the like. Glass fiber has good heat resistance, very low thermal conductivity, and good flame retardancy, and glass fiber is non-toxic and harmless, and has no odor at high temperature. In one embodiment, glass fiber is selected as the thermal insulation material.
  • the glass fiber is wrapped and filled between the casing 60 and the cigarette cup 30, the casing 60 and the heating element 20, and by wrapping the glass fiber on the thermal conductor 22 of the core working part of the heating element 20, on the one hand, the heating element can be
  • the heat released by the heating element 20 is wrapped to improve the working efficiency of the heating element 20; on the other hand, it can effectively prevent the heat from being diffused and lost to the casing 60 in the form of radiation, which can effectively improve the working efficiency of the heating element and effectively reduce the heat. loss, reducing the case temperature rise.
  • the first heat insulating component 71 includes a first heat insulating body 711 and a first heat reflector 712 .
  • the first heat reflector 712 is disposed between the first heat insulator 711 and the casing 60 .
  • the second heat insulating assembly 72 includes a second heat insulating body 721 and a second heat reflector 722 .
  • the second heat reflector 722 is disposed between the second heat insulator 721 and the casing 60 .
  • the first heat insulating assembly 71 and the second heat insulating assembly 72 may also be separate structures.
  • the first heat insulator 711 and the second heat insulator 721 may have separate structures, and the first heat reflector 712 and the second heat reflector 722 are also separate structures, which will not be repeated here.
  • a first heat insulating component 71 is provided in the first heat insulating cavity 100 a formed between the heating component 20 and the housing 60 , and the first heat insulating component 71 includes a first heat insulating body 711 and a first heat insulating body 711 .
  • the heat reflector 712 , the first heat reflector 712 is located between the first heat insulator 711 and the casing 60 .
  • the first heat insulator 711 is arranged to reduce the heat loss of the heating element 20 to improve the working efficiency of the heating element 20.
  • a heat reflector 712 can re-reflect the radiant heat energy passing through the first heat insulator 711 into the first heat insulator 711, and then through the cooperation of the first heat insulator 711 and the first heat reflector 712, the heat can be greatly improved.
  • the heat loss of the heat generating component 20 is reduced.
  • the above arrangement reduces the temperature of the casing 60 and improves the comfort of the smoking device when using it.
  • a second heat insulating assembly 72 is provided in the second heat insulating cavity 100 b formed between the cigarette cup 30 and the casing 60 , and the second heat insulating assembly 72 includes a second heat insulating body 721 and a second heat insulating body 721 .
  • the heat reflector 722 and the second heat reflector 722 are located between the second heat insulator 721 and the housing 60 . Therefore, through the combined use of the second heat insulator 721 and the second heat reflector 722 , the cigarette cup 30 is lowered. Therefore, the smoking products in the cigarette cup 30 can be fully heated by the hot air entering the cigarette cup 30, which is beneficial to improve the atomization efficiency of the smoking products, so that the smoker can smoke the smoking products in time.
  • the first heat reflector 712 is an aluminum foil.
  • the first heat reflector 712 is an aluminum foil coil.
  • the aluminum foil coil is wrapped around the outer peripheral side of the porous heat insulating material.
  • the aluminum foil has good ductility, and its own thermal resistance is small, and the absorption rate of radiant heat energy is low.
  • the surface of the aluminum foil is smooth, it can reflect 80% to 95% of the heat energy to the first heat insulator. 711 on. Therefore, in this embodiment, the combined use of the porous heat insulating material and the aluminum foil can greatly reduce the heat loss in the thermal conductor 22 , thereby further improving the working efficiency of the thermal conductor 22 .
  • the above arrangement further reduces the heat loss in the cigarette cup 30, thereby further improving the use feeling of the smoking device.
  • the first heat insulator 711 is also disposed between the housing 60 and the bracket 50 . time, so that the heat loss in the thermal conductor 22 can be further reduced.
  • the first heat insulating body 711 is a heat shield.
  • the heat shield is sleeved on the outer peripheral sides of the heat conductor 22 and the cigarette cup 30 .
  • the material of the heat shield may include glass fiber, aerogel and the like.
  • the first heat reflector 712 is a heat reflector film.
  • the heat reflective film is attached to the outer peripheral wall of the heat shield.
  • the heat-reflecting film may be a metal film such as gold, silver, nickel, or the like, or may be a film material that can reflect radiant heat energy, such as a polyester or polyimide film coated with a metal material.
  • the heat reflective film has a better reflection effect on heat energy.
  • the heat shield When a small amount of radiant heat energy passing through the heat shield is transmitted to the surface of the heat-reflecting film, most of the heat can be reflected to the heat shield again, thereby greatly reducing the probability of heat transfer to the shell 60, which can greatly reduce the heat transfer rate to the heat conductor 22.
  • the cigarette cup 30 has better thermal insulation effect.
  • an electroplating process or a sputtering process can be used to form a layer of heat reflective film on the outer peripheral wall of the heat shield, and then during the assembly process of the heating module 200, the heat shield cover with the heat reflective film attached is directly covered. It is arranged on the outer peripheral side of the cigarette cup 30 and the heat conductor 22 to achieve double heat insulation effect, thereby effectively reducing the heat loss of the heat conductor 22 and the cigarette cup 30 .
  • the heat shield has a better thermal insulation effect on thermal energy
  • the heat reflective film has a better thermal energy reflection effect
  • the thickness of the heat shield can be set to be close to the thickness that can be accommodated in the inner space of the first heat shield cavity 100a and the second heat shield cavity 100b, and then an electroplating or sputtering process is used to form a thickness on the outer wall of the heat shield An extremely thin heat-reflecting film is used to minimize thermal energy loss by adjusting the thickness.
  • the heat reflective film may also be formed on the inner wall of the casing 60 , which will not be repeated here.
  • the second heat insulating component 72 and the first heat insulating component 71 are integrally formed as an example for description.
  • the description of the heat insulator 711 and the structure and material of the second heat reflector 722 can refer to the description of the first heat reflector 712 , which will not be repeated here.
  • the first insulating cavity 100a is located between the housing 60 and the heating element 20 and between the base 10 and the heating element 20 , in other words, the first insulating element 71 is disposed in the between the housing 60 and the heating element 20 and between the base 10 and the heating element 20 .
  • the first insulating cavity 100a includes a first sub-insulating cavity n1 and a second sub-insulating cavity n2.
  • the first sub-insulation cavity n1 is located between the casing 60 and the heat conductor 22 .
  • the second sub-insulation cavity n2 is located between the bracket 50 and the heat conductor 22 .
  • the first sub-insulation cavity n1 is communicated with the second sub-insulation cavity n2.
  • the first heat insulating assembly 71 includes heat insulating material and aluminum foil.
  • the heat insulating material is filled in the first sub-insulation cavity n1 and the second sub-insulation cavity n2.
  • the insulating material is a porous insulating material.
  • the aluminum foil is wrapped around the part of the heat insulating material located in the first sub heat insulating cavity n1.
  • the above arrangement can simultaneously reduce the probability that the heat of the heat conductor 22 is transferred to the housing 60 and the base 10, that is, reduces the heat loss at the side and bottom of the heat conductor 22, thereby improving the working efficiency of the heating element 20 to the greatest extent. So that the air inside the heating element 20 can be heated sufficiently.
  • the first heat insulating cavity 100a may also be located only between the base 10 and the heating element 20 .
  • the first heat insulating component 71 is disposed in the first heat insulating cavity 100a, in other words, the first heat insulating component 71 is only disposed between the base 10 and the heating component 20, and details are not described herein again.
  • the temperature control of the heating element 20 is completed by the temperature control module of the smoking device.
  • the temperature control module can monitor the real-time temperature of the heating element 20 in the working process in real time, and can make corresponding adjustments according to the real-time temperature, so as to ensure the consistency of the temperature of the heating element 20 baking the evaporative medium during the working process, and ensure the evaporation medium. Atomization effect and nicotine release.
  • the temperature measurement method can use the resistance heating wire whose resistance value changes with the temperature change, and the temperature coefficient of resistance (temperature coefficient of resistance) can be used. Coefficient of resistance, TCR) measurement method; real-time measurement method of collecting temperature through temperature sensing element can also be used.
  • the temperature measurement method of TCR does not require additional temperature sensing elements, but uses the average temperature resistance characteristics of the heating wire to monitor the temperature.
  • the heating module 100 of the present application further includes a temperature detection module 80 .
  • the temperature detection module 80 includes a first temperature sensing element 81 and a second temperature sensing element 82 .
  • the first temperature sensing element 81 is installed on the bracket 50 and the base 10 , and is closely attached to the heat conducting element 22 of the heating element 20 , and is used for detecting the temperature of the heating element 20 .
  • the first temperature sensing element 81 may be, for example, a thermistor-like temperature sensing element or a thermocouple.
  • the second temperature sensing element 82 is mounted on the base 10 and is disposed outside the cigarette cup 30 for detecting the temperature of the cigarette cup 30 .
  • the heat insulation assembly 70 When assembling the heating module 100, first, install the heat insulation assembly 70 in the housing 60; install the first temperature sensing element 81 on the bracket 50, and install the bracket 50 and the second temperature sensing element 82 on the base 10; place the heating element 21 in the accommodating cavity 22a of the thermal conductor 21 to form the heating element 20, connect the heating element 20 and the cigarette cup 30 through the connector 40, and install the whole formed by the three on the base 10 and the bracket 50 on; the entire assembly will be placed into the housing 60 with the thermal insulation assembly 70 installed.
  • the working principle of the heating module 100 is as follows. Air enters the heating module 100 through the ventilation holes 62 on the outer wall of the housing 60 and the air inlet holes under the base 10. During the suction process, the heating body 21 is energized to generate heat, and the heat is conducted to the heat conduction. body 22, the air passes through the air passage 23 set in the heat conducting body 22 and the heat conducting body 22 completes heat exchange and enters the cigarette cup 30, the heated air bakes the evaporating medium to release nicotine, atomizes 1000 cigarettes, and the atomized smoke It is sucked by the user through the mouthpiece. At the same time, a part of the heat of the heating element 20 is transmitted to the cigarette cup 30 through the connector 40 , so as to cure the cigarettes 1000 and promote the release of nicotine from the cigarettes 1000 .
  • the smoking device 1 includes six major components: an upper cover, a bottom case, a battery, a printed circuit board (PCB) board, a support frame, and a heating module 100 .
  • an upper cover When assembling, install the battery and PCB board on the support frame, then install the support frame into the bottom case, then install the heating module 100 on the support frame, and finally assemble the upper cover, and the whole machine is assembled.
  • PCB printed circuit board
  • the smoking device 1 includes a power module 200 , a driving module 300 , a temperature control module 400 , and a heating module 100 .
  • the power supply module 200 supplies power
  • the driving module 300 makes the heating element 21, such as the resistance heating wire, start to work
  • the temperature control module 400 controls the temperature of the resistance heating wire.
  • the heat released by the resistance heating wire is conducted to the heat conductor 22 in the way of heat conduction, and the heat of the heat conductor 22 is conducted to the air in the air passage 23 in the way of convective heat exchange with the air to complete the work of heating the air.
  • the heated air enters the inside of the cigarette cup and starts to bake the evaporative medium, atomizing 1000 cigarettes to generate smoke, and releasing nicotine for the smoker to use.
  • the heating module of the present application is used to adjust the distance between the cigarette and the heating module by setting a limit part inside the cigarette cup, so that the cigarette can normally generate smoke for the user to draw. , to improve the suction taste.
  • the limiting portion as a columnar body capable of fixing the cigarette cup on the connector, the contact area between the cigarette cup and the connector can be reduced, thereby preventing heat caused by excessive heat conduction from the heating element to the cigarette cup. loss.

Landscapes

  • Resistance Heating (AREA)

Abstract

一种加热模组(100),用于发烟装置,其包括底座(10)、发热组件(20)以及烟杯(30),发热组件(20)与烟杯(30)之间设置有一连接器(40),连接器(40)连接发热组件(20)与烟杯(30),连接器(40)包括限位部(42),限位部(42)延伸至烟杯(30)内部,用于限制蒸发介质插入烟杯(30)的深度,限位部(42)远离发热组件(20)一侧的表面与发热组件(20)靠近烟杯(30)一侧的表面之间的间距大于1mm且小于5mm。

Description

加热模组和发烟装置 技术领域
本申请涉及加热不燃烧烟具领域,具体涉及一种加热模组以及使用该加热模组的发烟装置。
背景技术
已知的一种利用热空气烘烤烟支型的电子烟中,由于加热空气的发热组件需要提供较大的热量,发热组件本身的工作温度在300℃至450℃之间。烟支本身不足以承受如此高的温度,在发热组件工作时,若是烟支与发热体直接接触或二者之间的间距太少,会使得烟支因高温而被点燃,当烟支与发热体的间距太大时,热空气的因为间距的损耗而影响包含尼古丁的气溶胶的产生。因此,在采用加热空气烘烤烟支的电子烟中,控制烟支与发热组件之间的距离就变得很重要。
技术问题
有鉴于此,本申请提供一种能够控制烟支与发热组件之间的距离加热模组以及使用该加热模组的发烟装置。
技术解决方案
本申请提供一种加热模组,用于发烟装置,其包括底座、设置于所述底座上的发热组件以及设置于所述发热组件远离所述底座一端的烟杯,所述发热组件与所述烟杯之间设置有一连接器,所述连接器连接所述发热组件与所述烟杯,所述连接器包括安装台和设置于所述安装台朝向所述烟杯一侧的限位部,所述烟杯安装于所述安装台上,所述限位部延伸至所述烟杯内部,所述限位部用于限制蒸发介质插入所述烟杯的深度,所述限位部远离所述发热组件一侧的表面与所述发热组件靠近所述烟杯一侧的表面之间的间距大于1mm且小于5mm。
在一种实施方式中,所述限位部包括与所述烟杯内壁平行的第一表面,所述第一表面与所述烟杯内壁抵接,所述烟杯的底壁与所述安装台抵接。
在一种实施方式中,所述限位部包括沿所述安装台外周间隔设置的多个限位柱。
在一种实施方式中,所述限位部与所述烟杯内壁空开间隔设置,所述安装台上还设置有固定部,所述烟杯通过所述固定部固定于所述安装台上。
在一种实施方式中,所述固定部包括沿所述安装台外周间隔设置的多个固定柱。
在一种实施方式中,所述安装台中开设有一收容腔,所述发热组件的一端收容于所述收容腔中。
在一种实施方式中,所述连接器上还设置有限位槽,所述发热组件的端部抵接于所述限位槽中,所述限位槽开设于所述限位柱或所述安装台上。
在一种实施方式中,所述限位槽包括第一限位表面和第二限位表面,所述第一限位表面和所述第二限位表面大致垂直,所述第一限位表面与所述发热组件的顶面平行并抵接,所述第二限位表面与所述发热组件的周侧面平行并抵接。
在一种实施方式中,所述底座与所述发热组件之间设置有支架,所述支架包括一支撑台和间隔设置于所述支撑台上靠近所述发热组件一侧的多个定位柱,所述发热组件固定设置于所述支撑台上,所述发热组件夹设于多个所述定位柱之间。
在一种实施方式中,所述支架还包括设置于所述支撑台靠近所述底座一侧的第一固定件,所述底座上设置有与所述第一固定件配合的第二固定件,所述第一固定件与所述第二固定件嵌合将所述支架固定于所述底座上。
在一种实施方式中,所述烟杯的材料包括金属、合金或者陶瓷材料。
在一种实施方式中,所述加热模组还包括一壳体,所述壳体固定于所述底座上,并罩设所述支架、所述发热组件、所述连接器以及所述烟杯,所述发热组件与所述壳体之间形成有第一隔热腔,所述第一隔热腔中设置有第一隔热组件。
在一种实施方式中,所述烟杯与所述壳体之间形成有第二隔热腔,所述第二隔热腔中设置有第二隔热组件。
在一种实施方式中,所述第一隔热组件包括填充于所述第一隔热腔中的隔热材料,所述第二隔热组件包括填充于所述第二隔热腔中的隔热材料。
在一种实施方式中,所述隔热材料选自玻璃纤维、真空隔热管、气凝胶、隔热棉的一种或多种。
在一种实施方式中,所述第一隔热组件包括第一隔热体和第一热反射体,所述第一热反射体设置于所述第一隔热体与所述壳体之间。
在一种实施方式中,所述第二隔热组件包括第二隔热体和第二热反射体,所述第二热反射体设置于所述第二隔热体与所述壳体之间。
本申请还提供一种加热模组,用于发烟装置,其包括底座、设置于所述底座上的发热组件以及设置于所述发热组件远离所述底座一端的烟杯,所述发热组件与所述烟杯之间设置有一连接器,所述连接器连接所述发热组件与所述烟杯,所述连接器包括安装台和设置于所述安装台朝向所述烟杯一侧的限位部,所述烟杯安装于所述安装台上,所述限位部延伸至所述烟杯内部,所述限位部用于限制蒸发介质插入所述烟杯的深度,所述限位部远离所述发热组件一侧的表面与所述发热组件靠近所述烟杯一侧的表面之间的间距大于1mm且小于5mm,所述限位部包括与所述烟杯内壁平行的第一表面,所述第一表面与所述烟杯内壁抵接,所述烟杯的底壁与所述安装台抵接,所述限位部包括沿所述安装台周缘间隔设置的多个限位柱。
本申请还一种发烟装置,其包括如上任一项所述的加热模组。
有益效果
相较于现有技术,本申请的加热模组通过在烟杯内侧设置限位部,用来调节烟支与发热模组之间的间距,从而使烟支能够正常产生供用户抽吸的烟雾,提升抽吸口感。此外,通过将限位部设置为能够将烟杯固定在连接器上的柱状体,能够降低烟杯与连接器的接触面积,从而防止热量从发热组件过多地传导至烟杯而造成的热损失。
附图说明
为了更清楚地说明本发明中的技术方案,下面将对实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请一实施方式的加热模组的立体分解图。
图2为本申请一实施方式的加热模组的部分剖视图。
图3为本申请一实施方式的加热模组的连接器的结构示意图。
图4(a)和图4(b)为本申请的其他实施方式的加热模组的烟杯、连接器以及发热组件的连接关系图。
图5为本申请另一实施方式的加热模组的部分剖视图。
图6为本申请另一实施方式的加热模组的部分剖视图。
图7为本申请的发烟装置的结构示意图。
图8为本申请的发烟装置的模块示意图。
本发明的实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。
请参考图1和图2,图1为本申请一实施方式提供的加热模组100的立体分解图。图2为本申请一实施方式的加热模组100的部分剖视图。本申请提供的加热模组100可以用于发烟装置。所谓发烟装置是指一种吸烟辅助配件,用于供用户吸食烟制品。
加热模组100包括底座10、设置于底座10上的发热组件20以及设置于发热组件20远离底座10一端的烟杯30。发热组件20与烟杯30之间设置有一连接器40。底座10与发热组件20之间设置有支架50。加热模组100还包括一壳体60,壳体60固定于底座10上,并罩设发热组件20、烟杯30、连接器40以及支架50。发热组件20、烟杯30与壳体60之间形成有一腔体100a。腔体100a腔体100a中填充有隔热组件70。
承载支架50、发热组件20、连接器40、烟杯30和壳体60依次安装在底座10上。底座10上设置有支架50和壳体60的固定部。在本实施方式中,底座10上设置有用于固定支架50的多个插孔11以及用于固定壳体60的台阶状的固定部12。底座10可以采用塑料材质,塑胶材料具有低导热系数,耐高温的塑胶材料在满足使用要求的同时具有保温隔热的效果。此外,底座10上还设置有供空气进入加热模组100的进气孔。
发热组件20包括发热体21和导热体22。导热体22中开设有容置腔22a。发热体21收容于容置腔22a中。容置腔22a可以是开设于导热体22中的盲孔或者通孔。在一个实施方式中,导热体22和容置腔22a均为圆柱形,且导热体22与容置腔22a同轴设置,以使从发热体21传递至导热体22的热量均匀。此外,导热体22中还形成有多条气道23。气道23沿导热体22与底座10相对的一端延伸至导热体22与烟杯30相对的一端,用于将空气从底座10导向烟杯30。
发热体21可以采用电阻发热丝。电阻发热丝具有呈螺旋状的主体211和与主体211连接的两个通电端212。两个通电端212可以穿过底座10上的开孔与供电模组相连接。导热体22作为发热组件20里面完成热量交换、加热空气的核心部件,可以采用高导热系数的材料。导热体22体积小且与空气接触面积尽可能大,使得与空气的对流换热过程可以充分完成。导热体22的材料可选用:氧化铝、氧化锆、氮化硅等材料的烧结体;也可选择金属类材料,如:铝、铜、铁等金属材料。其中,当选用金属材料制备导热体22时,需要对导热体22表面需要进行绝缘处理,以防止导热体22与发热体21接触时使得发热体21出现短路问题。
烟杯30为蒸发介质的容器,用于承载或者固定蒸发介质。蒸发介质可以为,例如烟支1000或者烟丝等。发热组件20的一部分热量通过连接器40传输到烟杯30中,起到烘烤烟支1000、促进烟支1000尼古丁释放的作用。烟杯30的杯壁薄,体积小以降低烟杯的重量。在一个实施方式中,烟杯30的杯壁的厚度为0.1毫米至0.5毫米。在一个具体的实施例中,烟杯30的杯壁的厚度为0.15毫米至0.2毫米。在一个具体的实施例中,烟杯30的杯壁的厚度为0.2毫米。烟杯30的形状和尺寸可以与烟支对应,例如设置为圆柱状。烟杯30的内径,烟杯30的长度需要与烟支对应以使烟杯30环绕在烟支的烟草部外周。例如为了与菲莫国际的烟支对应,在一个实施方式中,烟杯长度为12.5厘米,直径7.35毫米。烟杯30的材料可选用:金属、例如不锈钢等,陶瓷等具有较高导热能力的材料。为了起到辅助加热的作用,在一些实施方式中,烟杯30的材料包括金属或者合金材料,例如,铝、铜、不锈钢等,或者包括陶瓷材料。
连接器40用于将烟杯30与发热组件20连接在一起。具体地,连接器40一端与发热组件20直接接触,另一端与烟杯30直接接触。请参考图3,连接器40包括安装台41和设置于安装台41朝向烟杯30一侧的限位部42。烟杯30安装于安装台41上。安装台41大致呈一空心圆环型。安装台41中间的开口,或者说挖孔的位置,用于供空气从发热组件20流向烟杯30。安装台41中开设有一收容腔41a,发热组件20的一端收容于收容腔41a中。
限位部42沿着安装台41的外周设置并延伸至烟杯30内部,用于限制烟支1000插入烟杯的深度,由此调节蒸发介质与发热组件20的距离,以控制蒸发介质的加热温度。限位部42用于限制蒸发介质插入烟杯30的深度。限位部42远离发热组件20一侧的表面与发热组件20靠近烟杯30一侧的表面之间的间距h大于1mm且小于5mm。当烟支1000与发热组件20的间距h小于1mm时,烟支1000容易因太靠近发热组件20而产生焦糊味;当烟支1000与发热组件20之间的间距h大于5mm时,通过发热组件20被加热的空气因温度衰减不足以雾化烟支1000。因此,烟支1000与发热组件20之间的距离应大于1mm且小于5mm。
本申请不限制限位部42的形状。在本实施方式中,限位部42包括沿安装台41外周间隔设置的多个限位柱421。限位柱421的形状可以为棱柱也可以为圆柱状。在其他实施方式中,限位部42也可以具有沿安装台41外周设置一整圈的挡墙形状。
限位部42可以同时用于固定烟杯30。限位部42固定烟杯30的方式。在本实施方式中,限位部42包括与烟杯30内壁平行的第一表面42a,第一表面42a与烟杯30内壁抵接,烟杯30的底壁与安装台41的上表面抵接。换句话说,限位部42的第一表面42a与安装台41的上表面共同形成一台阶状的固定部,烟杯30固定于该固定部上。具体地,在本实施方式中,多个限位柱421远离收容腔41a的外表面共同构成该第一表面42a。
在其他实施方式中,例如也可以在限位部42表面设置有凸块,烟杯30中开设有凹部,通过限位部42表面的凸块与烟杯30中的凹部相嵌合,将限位部42与烟杯30进行固定。
总而言之,在本实施方式中,连接器40拥有三个功能。第一、支撑烟杯30的作用,同时与支架50一起对发热组件20进行固定与定位;第二、将烟杯30与发热组件20连接到一起,起到将发热组件20的一部分热量传导到达烟杯30,烟杯30的温度提高有利于烟支1000雾化,释放尼古丁;第三、连接器30上的限位部42可以用来控制烟支1000插入的深度,控制烟支1000与发热组件20之间的距离,连接器40的热传导系数小于发热组件20和烟杯30,同时连接器40与烟杯30和发热组件20采用骨位接触,接触面积最少化,最大限度的降低发热组件20的热量向烟杯30的传导,使发热组件20的大部分热量用来加热空气,小部分传导到烟杯20保持烟杯20的温度。
请参考图4(a),在本申请的其他实施方式中,限位部42不用于固定烟杯30。限位部42与烟杯30内壁空开间隔设置。安装台41上还设置有固定部44,烟杯30通过固定部44固定于安装台41上。固定部44可以是如限位部一样,包括沿安装台41外周间隔设置的多个固定柱441。固定部44也可以是其他结构和位置,例如凹槽,用于与烟杯30的杯壁上设置的凸起卡合。在此不再一一列举。
连接器40上还设置有限位槽43,发热组件20的端部抵接于限位槽43中,用来限定发热组件20的位置。在本实施方式中,限位槽43可以开设于限位部42上。具体地,限位槽43可以开设于限位部42朝内一侧。限位槽43可以包括第一限位表面431和第二限位表面432。第一限位表面431和第二限位表面432大致垂直。第一限位表面431与导热体22的顶面平行并抵接,第二限位表面432与导热体22的周侧面平行并抵接。
请参考图4(b),在本申请的另一实施方式中,限位槽43也可以开设于安装台41上。第一限位表面431和第二限位表面432位于所述安装台41远离限位部41的一侧。
此外,连接器的材料可选用:氧化锆陶瓷、二氧化硅、陶瓷等耐高温低导热能力的材料。
支架50起到支撑发热组件20与烟杯30的作用。支架50还与连接器40共同固定发热组件20。支架50包括一支撑台51和间隔设置于支撑台51上靠近发热组件20一侧的多个定位柱52。支架50大致呈一空心圆环型。支架50中间的开口,或者说挖孔的位置,用于供空气从流向发热组件20以及供两个通电端212穿过以与供电模组相连接。多个定位柱52围绕支撑台51的外周设置。发热组件20固定设置于支撑台51上,发热组件20的底面的一部分与支撑台51抵接。发热组件20夹设于多个定位柱52之间。具体地,发热组件20的外周壁与定位柱52的内侧壁抵接。定位柱52仅夹设发热组件20的端部。
支架50还包括设置于支撑台51靠近底座10一侧的多个第一固定件53。底座10上设置有与第一固定件53配合的第二固定件11。第一固定件53与第二固定件11嵌合将支架50固定于底座10上。第一固定件53与第二固定件11可以为插销和插孔。在本实施方式中,第一固定件53包括多个插销。第二固定件11包括多个插孔11。底座10与支架50之间通过几个较小的点接触,使得接触面积较小,减小传导导热的热量损失。但本申请支架50和底座10的连接方式不限于此。
支架50的材料为氧化锆陶瓷、二氧化硅、陶瓷等耐高温的材料。其可以减少传导导热,降低热量损失。采用几个骨位以及较小的接触面固定住发热组件20进一步的降低传导导热的热量损失。
壳体60可以空心圆柱状。壳体60的周壁卡止在底座10的台阶状的固定部12上。壳体60的外壁上开设有通气孔62。该通气孔62位于壳体60接近底座10的一端。壳体60可以采用塑料材质,塑胶材料自身拥有低导热系数的特点,耐高温的塑胶材料在满足使用要求的同时具有保温隔热的效果。壳体60与烟杯30的接触面积小、与底座10的接触面积小,从而减小因传导导热的热量损失。
发热组件20的导热体22在工作时的温度可达400℃,因此,保温隔热措施就变得十分重要。在一个实施方式中,隔热组件70包括第一隔热组件71和第二隔热组件72。发热组件20与壳体60之间形成有第一隔热腔100a,第一隔热腔100a中设置有第一隔热组件71。烟杯30与壳体60之间形成有第二隔热腔100b。第二隔热腔100b中设置有第二隔热组件72。第一隔热组件71包括填充于第一隔热腔100a的隔热材料。第二隔热组件72包括填充于第二隔热腔100b的隔热材料。
隔热材料可以选自玻璃纤维、真空隔热管、气凝胶、隔热棉等。玻璃纤维拥有较好的耐热性、非常低的导热率、较好的阻燃性,且玻璃纤维是无毒无害、高温下无产生异味的材料。在一个实施方式中,选用玻璃纤维做保温隔热材料。将玻璃纤维包裹、填充在壳体60与烟杯30、壳体60与发热组件20之间,通过使玻璃纤维包裹住发热组件20最核心的工作部件导热体22上,一方面可以将发热组件20释放的热量包裹住,提高发热组件20的工作效率;另一方面,可以有效的组织热量以辐射的形式向壳体60扩散流失,可以有效的提高发热体的工作效率,有效的减小热量损失,降低外壳温升。
请参考图5,在其他实施方式中,第一隔热组件71包括第一隔热体711和第一热反射体712。第一热反射体712设置于第一隔热体711与壳体60之间。第二隔热组件72包括第二隔热体721和第二热反射体722。第二热反射体722设置于第二隔热体721与壳体60之间。在一些实施例中,第一隔热组件71和第二隔热组件72也可以为分体结构。其中,第一隔热体711和第二隔热体721可以为分体结构,且第一热反射体712和第二热反射体722也为分体结构,在此不再赘述。本实施例的加热模组在发热组件20和壳体60之间形成的第一隔热腔100a内设置第一隔热组件71,第一隔热组件71包括第一隔热体711和第一热反射体712,第一热反射体712位于第一隔热体711与壳体60之间。本实施例通过设置第一隔热体711来降低发热组件20的热量损失,以提高发热组件20的工作效率,并通过在第一隔热体711的外侧设置第一热反射体712,由于第一热反射体712能够将透过第一隔热体711的辐射热能再反射至第一隔热体711中,进而通过第一隔热体711和第一热反射体712的配合使用,能够大大降低发热组件20的热量损失。此外,上述设置降低了壳体60的温度,提升了发烟装置使用时的舒适感。
进一步的,本实施例通过在烟杯30和壳体60之间形成的第二隔热腔100b内设置第二隔热组件72,第二隔热组件72包括第二隔热体721和第二热反射体722,第二热反射体722位于第二隔热体721与壳体60之间,因而,通过第二隔热体721和第二热反射体722的配合使用,降低了烟杯30的热量损失,使得烟杯30内的烟制品能够充分地被进入烟杯30内的热空气所加热,从而有利于提高烟制品的雾化效率,以便吸食者能够及时地吸食烟制品。
在本实施例中,第一热反射体712为铝箔。具体的,第一热反射体712为铝箔卷材。铝箔卷材包覆在多孔隔热材料的外周侧。
具体的,铝箔具有良好的延展性,且自身热阻较小,对辐射热能的吸收率较低,此外,由于铝箔表面光滑,因而能够将80%~95%的热能反射至第一隔热体711上。故而,本实施例通过多孔隔热材料和铝箔的配合使用,能够大大降低导热体22中的热量损失,从而进一步提升导热体22的工作效率。此外,上述设置进一步降低了烟杯30中的热量损失,从而进一步提升了发烟装置使用感。
在本实施例中,由于导热体22的与支架50相接触,因此,为了防止导热体22中的热量传递至支撑台51上,第一隔热体711还设置于壳体60于支架50之间,从而可以进一步降低导热体22中的热量损失。
请参照图5,在一些实施例中,第一隔热体711为隔热罩。隔热罩套设在导热体22和烟杯30的外周侧。其中,隔热罩的材料可以包括玻璃纤维、气凝胶等。
第一热反射体712为热反射薄膜。热反射薄膜贴附在隔热罩的外周壁上。具体的,热反射薄膜可以为金、银、镍等金属薄膜,或者,还可以为镀有金属材料的聚酯、聚酰亚胺薄膜等能够将能够反射辐射热能的薄膜材料。
可以理解的是,由于薄膜材料的表面平整度高,尤其是金属薄膜,其膜层表面的光滑度较高,因而,相较于铝箔卷材,热反射薄膜对热能起到更好的反射作用。当透过隔热罩的少量辐射热能传输至热反射薄膜表面时,大部分热量能够被再次反射至隔热罩上,从而大大降低了热量向壳体60上传输的几率,能够对导热体22及烟杯30起到更佳的保温隔热作用。
具体的,可以采用电镀工艺或者溅射工艺在隔热罩的外周壁上形成一层热反射薄膜,进而在加热模组200的组装过程中,直接将贴附有热反射薄膜的隔热罩套设在烟杯30和导热体22的外周侧,以达到双重隔热效果,从而有效降低导热体22和烟杯30的热量损失。
进一步的,由于隔热罩对热能具有较佳的隔热效果,热反射薄膜对热能具有较佳的反射效果,进而在第一隔热腔100a及第二隔热腔100b内部空间一定的条件下,通过对隔热罩厚度及热反射薄膜厚度的调配,在减少辐射热能损失的同时,可以使导热体22及烟杯30的热量损失达到最小化。比如,可以将隔热罩的厚度设置为接近第一隔热腔100a及第二隔热腔100b内部空间所能容纳的厚度值,然后通过电镀或溅射工艺在隔热罩的外壁上形成一层极薄的热反射薄膜,从而通过对厚度的调配来实现热能损失的最小化。在另一些实施例中,热反射薄膜也可以形成于壳体60的内壁上,在此不再赘述。需要说明的是,在上述各实施例中,均以第二隔热组件72与第一隔热组件71一体成型为例进行说明,其中,第二隔热体721的结构及材料可以参照第一隔热体711的描述,第二热反射体722的结构及材料可以参照第一热反射体712的阐述,在此不再赘述。
请继续参阅图6,在一些实施例中,第一隔热腔100a位于壳体60与发热组件20之间以及底座10与发热组件20之间,换句话说,第一隔热组件71设置于壳体60与发热组件20之间以及底座10与发热组件20之间。
具体的,第一隔热腔100a包括第一子隔热腔n1和第二子隔热腔n2。第一子隔热腔n1位于壳体60与导热体22之间。第二子隔热腔n2位于支架50与导热体22之间。其中,第一子隔热腔n1与第二子隔热腔n2连通设置。
第一隔热组件71包括隔热材料和铝箔。隔热材料填充在第一子隔热腔n1以及第二子隔热腔n2内。隔热材料为多孔隔热材料。铝箔包覆于隔热材料位于第一子隔热腔n1内的部分。
上述设置可以同时降低导热体22的热量传递至壳体60及底座10上的几率,也即,减少了导热体22侧部及底部的热量损失,进而可以最大程度提高发热组件20的工作效率,以使发热组件20内部的空气能够被充分加热。另外,在另一些实施例中,第一隔热腔100a还可以仅位于底座10与发热组件20之间。第一隔热组件71设置于第一隔热腔100a内,换句话说,第一隔热组件71仅设置于底座10与发热组件20之间,在此不再赘述。
此外,发热组件20的温度控制由发烟装置的温度控制模块完成。温度控制模块可以实时监测发热组件20在工作过程中的实时温度,并可根据实时温度进行相应的调整,从而保证发热组件20在工作过程中烘烤蒸发介质的温度的一致性,保证蒸发介质的雾化效果和尼古丁的释放。温度的测量方式,可以使用阻值随温度变化而变化的电阻发热丝,采用电阻温度系数(temperature coefficient of resistance,TCR)的测量方式;也可使用通过感温元件采集温度的实时测量方式,采用感温元件进行温度测量时需要将感温元件紧贴的安装在需要检测的部件上。其中,TCR的测温方式所谓不需要额外增加感温元件,而是利用发热丝的平均温度电阻特性来监测温度。
在一个具体的实施方式中,本申请的加热模组100还包括温度检测模组80。温度检测模组80包括第一感温元件81和第二感温元件82。第一感温元件81安装在支架50和底座10上,紧贴着发热组件20的导热元件22,用于检测发热组件20的温度。第一感温元件81例如可以是热敏电阻类感温元件或者热电偶。第二感温元件82安装在底座10上,并设置于烟杯30的外侧,用于检测烟杯30的温度。
在进行加热模组100的装配时,首先,将隔热组件70安装于壳体60中;将第一感温元件81安装在支架50上,将支架50和第二感温元件82安装在底座10上;将发热体21放置于导热体21的容置腔22a内构成发热组件20,通过连接器40将发热组件20和烟杯30连接,将三者形成的整体安装于底座10和支架50上;将将整个组件放入安装有隔热组件70的壳体60中。
加热模组100的工作原理如下,空气通过壳体60外壁的通气孔62以及底座10下方的进气孔进入加热模组100内部,在抽吸过程中,发热体21通电发热,热量传导至导热体22,空气通过导热体22中设置的气道23与导热体22完成热量交换进入烟杯30中,被加热的空气烘烤蒸发介质释放尼古丁、使烟支1000雾化,雾化后的烟雾通过吸嘴被用户吸食。同时,通过连接器40将发热组件20的一部分热量传输到烟杯30中,起到烘烤烟支1000、促进烟支1000尼古丁释放的作用。
请参考图7,本申请还提供一种发烟装置1。发烟装置1包括上盖、底壳、电池、印刷电路板(PCB)板、支撑架、加热模组100六大部件。组装时将电池、PCB板安装在支撑架上,然后将支撑架安装放入底壳中,再将加热模组100安装在支撑架上,最后装配好上盖,整机组装完成。
请参考图8,发烟装置1包括电源模组200、驱动模组300、温度控制模组400、加热模组100。工作时,电源模组200供电,驱动模组300使发热体21,例如电阻发热丝开始工作,温度控制模组400控制电阻发热丝的温度。电阻发热丝释放的热量以热传导的方式传导到导热体22上,导热体22的热量以与空气进行对流换热的方式传导到气道23内的空气中,完成加热空气的工作,当使用者有抽吸动作时,被加热的空气进入到烟杯内部开始烘烤蒸发介质,使烟支1000雾化产生烟雾,释放处尼古丁供吸食者使用。
相较于现有技术,本申请的加热模组通过在烟杯内侧设置限位部,用来调节烟支与发热模组之间的间距,从而使烟支能够正常产生供用户抽吸的烟雾,提升抽吸口感。此外,通过将限位部设置为能够将烟杯固定在连接器上的柱状体,能够降低烟杯与连接器的接触面积,从而防止热量从发热组件过多地传导至烟杯而造成的热损失。
下面将结合本发明各实施方式中的附图,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。

Claims (20)

  1. 一种加热模组,用于发烟装置,其包括底座、设置于所述底座上的发热组件以及设置于所述发热组件远离所述底座一端的烟杯,所述发热组件与所述烟杯之间设置有一连接器,所述连接器连接所述发热组件与所述烟杯,所述连接器包括安装台和设置于所述安装台朝向所述烟杯一侧的限位部,所述烟杯安装于所述安装台上,所述限位部延伸至所述烟杯内部,所述限位部用于限制蒸发介质插入所述烟杯的深度,所述限位部远离所述发热组件一侧的表面与所述发热组件靠近所述烟杯一侧的表面之间的间距大于1mm且小于5mm。
  2. 如权利要求1所述的加热模组,其中,所述限位部包括与所述烟杯内壁平行的第一表面,所述第一表面与所述烟杯内壁抵接,所述烟杯的底壁与所述安装台抵接。
  3. 如权利要求2所述的加热模组,其中,所述限位部包括沿所述安装台周缘间隔设置的多个限位柱。
  4. 如权利要求1所述的加热模组,其中,所述限位部与所述烟杯内壁空开间隔设置,所述安装台上还设置有固定部,所述烟杯通过所述固定部固定于所述安装台上。
  5. 如权利要求4所述的加热模组,其中,所述固定部包括沿所述安装台外周间隔设置的多个固定柱。
  6. 如权利要求1所述的加热模组,其中,所述安装台中开设有一收容腔,所述发热组件的一端收容于所述收容腔中。
  7. 如权利要求6所述的加热模组,其中,所述连接器上还设置有限位槽,所述发热组件的端部抵接于所述限位槽中,所述限位槽开设于所述限位柱或所述安装台上。
  8. 如权利要求7所述的加热模组,其中,所述限位槽包括第一限位表面和第二限位表面,所述第一限位表面和所述第二限位表面大致垂直,所述第一限位表面与所述发热组件的顶面平行并抵接,所述第二限位表面与所述发热组件的周侧面平行并抵接。
  9. 如权利要求1所述的加热模组,其中,所述底座与所述发热组件之间设置有支架,所述支架包括一支撑台和间隔设置于所述支撑台上靠近所述发热组件一侧的多个定位柱,所述发热组件固定设置于所述支撑台上,所述发热组件夹设于多个所述定位柱之间。
  10. 如权利要求9所述的加热模组,其中,所述支架还包括设置于所述支撑台靠近所述底座一侧的第一固定件,所述底座上设置有与所述第一固定件配合的第二固定件,所述第一固定件与所述第二固定件嵌合将所述支架固定于所述底座上。
  11. 如权利要求1所述的加热模组,其中,所述烟杯的材料包括金属、合金或者陶瓷材料。
  12. 如权利要求1所述的加热模组,其中,所述加热模组还包括一壳体,所述壳体固定于所述底座上,并罩设所述支架、所述发热组件、所述连接器以及所述烟杯,所述发热组件与所述壳体之间形成有第一隔热腔,所述第一隔热腔中设置有第一隔热组件。
  13. 如权利要求12所述的加热模组,其中,所述烟杯与所述壳体之间形成有第二隔热腔,所述第二隔热腔中设置有第二隔热组件。
  14. 如权利要求13所述的加热模组,其中,所述第一隔热组件包括填充于所述第一隔热腔中的隔热材料,所述第二隔热组件包括填充于所述第二隔热腔中的隔热材料。
  15. 如权利要求14所述的加热模组,其中,所述隔热材料选自玻璃纤维、真空隔热管、气凝胶、隔热棉的一种或多种。
  16. 如权利要求12所述的加热模组,其中,所述第一隔热组件包括第一隔热体和第一热反射体,所述第一热反射体设置于所述第一隔热体与所述壳体之间。
  17. 如权利要求13所述的加热模组,其中,所述第二隔热组件包括第二隔热体和第二热反射体,所述第二热反射体设置于所述第二隔热体与所述壳体之间。
  18. 一种加热模组,用于发烟装置,其包括底座、设置于所述底座上的发热组件以及设置于所述发热组件远离所述底座一端的烟杯,所述发热组件与所述烟杯之间设置有一连接器,所述连接器连接所述发热组件与所述烟杯,所述连接器包括安装台和设置于所述安装台朝向所述烟杯一侧的限位部,所述烟杯安装于所述安装台上,所述限位部延伸至所述烟杯内部,所述限位部用于限制蒸发介质插入所述烟杯的深度,所述限位部远离所述发热组件一侧的表面与所述发热组件靠近所述烟杯一侧的表面之间的间距大于1mm且小于5mm,所述限位部包括与所述烟杯内壁平行的第一表面,所述第一表面与所述烟杯内壁抵接,所述烟杯的底壁与所述安装台抵接,所述限位部包括沿所述安装台周缘间隔设置的多个限位柱。
  19. 一种发烟装置,其包括如权利要求1所述的加热模组。
  20. 如权利要求19所述的发烟装置,其中,所述限位部包括与所述烟杯内壁平行的第一表面,所述第一表面与所述烟杯内壁抵接,所述烟杯的底壁与所述安装台抵接。
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