WO2022021552A1 - 一种纺织材料自动分拣贴收设备 - Google Patents

一种纺织材料自动分拣贴收设备 Download PDF

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Publication number
WO2022021552A1
WO2022021552A1 PCT/CN2020/115062 CN2020115062W WO2022021552A1 WO 2022021552 A1 WO2022021552 A1 WO 2022021552A1 CN 2020115062 W CN2020115062 W CN 2020115062W WO 2022021552 A1 WO2022021552 A1 WO 2022021552A1
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Prior art keywords
porous
air
textile materials
frame
pipe
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PCT/CN2020/115062
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English (en)
French (fr)
Inventor
费芬芳
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苏州爱立方服饰有限公司
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Publication of WO2022021552A1 publication Critical patent/WO2022021552A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups

Definitions

  • the invention relates to the field of textile equipment, in particular to an automatic sorting, pasting and receiving equipment for textile materials.
  • Textile materials refer to fibers and fiber products, specifically fibers, yarns, fabrics and their composites.
  • manual and human eye judgments are generally used to select and classify defective textile materials, so as to facilitate subsequent packaging processing.
  • the purpose of the embodiments of the present invention is to provide an automatic sorting, pasting and receiving device for textile materials, so as to solve the problems raised in the above background technology.
  • an automatic sorting and sticking equipment for textile materials including a frame, the inner side of the frame is provided with a porous conveyor belt for conveying textile materials, the A telescopic adjustment type image detection component is installed on the inner top of the frame, one side of the telescopic adjustment type image detection component is installed with a plurality of groups of sticking components in the traveling direction of the perforated conveyor belt, and the sticking components pass through the second telescopic cylinder
  • the attachment assembly includes a top plate, a transmission motor, a support frame, a porous conveying roller, a porous conveying belt, a third telescopic cylinder, a support pipe, an auxiliary fixing frame, a return air pipe, a connecting hose, and an air pump , bottom plate, air distribution box, blowing head and air return branch pipe, the rear side of the porous conveyor belt is also provided with a plurality of receiving boxes for receiving textile materials
  • the automatic sorting and sticking equipment for textile materials can transport the textile materials through the porous conveyor belt, and can carry out the processing of the textile materials through the telescopic adjustment type image detection component. After testing, after analyzing and judging, first identify whether it is qualified or not, and then classify and store it according to the type and specification of the trademark; through the set of multiple sets of sticking components, it can be transported to the receiving box according to different categories of textile materials, such as Place the unqualified textile materials in a receiving box, and then place the qualified textile materials according to the type and specification of the trademark.
  • the attachment component can also be adjusted in height through the second telescopic cylinder, which has a wide range of applications; In the sorting process, it can be controlled by a control module to achieve the purpose of automatic sorting, which greatly reduces the work intensity of employees and improves work efficiency, which is worthy of promotion.
  • FIG. 1 is a schematic structural diagram of a front view of an embodiment of the present invention.
  • FIG. 2 is an enlarged partial cross-sectional structural schematic diagram of a sticking assembly in an embodiment of the present invention.
  • FIG. 3 is a schematic top-view cross-sectional structural diagram of a front-side porous conveying drum in an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the bottom-view three-dimensional structure of the porous transmission belt part in the embodiment of the present invention.
  • an automatic sorting, pasting and receiving equipment for textile materials includes a frame 4 , and the inner side of the frame 4 is provided with porous holes for conveying textile materials 8 .
  • Conveyor belt 9, a telescopic adjustment type image detection component is installed on the inner top of the frame 4, one side of the telescopic adjustment type image detection component is installed with a plurality of groups of sticking components 7 in the traveling direction of the perforated conveyor belt 9, and all the The pasting assembly 7 is connected with the inner top of the frame 4 through the second telescopic cylinder 6.
  • the pasting assembly 7 includes a top plate 11, a transmission motor 12, a support frame 13, a porous conveying roller 14, a porous conveying belt 15, a third The telescopic cylinder 16, the support pipe 17, the auxiliary fixing frame 18, the air return pipe 19, the connecting hose 20, the air pump 21, the bottom plate 22, the air distribution box 23, the air blowing head 25 and the air return branch pipe 27.
  • a plurality of receiving boxes 10 for receiving the textile material 8 are also provided on the rear side corresponding to the receiving assembly 7 .
  • the textile material 8 can be transported by the porous conveyor belt 9, and the textile material 8 can be detected by the telescopic adjustment type image detection component. After analysis and judgment, first identify whether it is qualified, and then follow the The types and specifications of trademarks are classified and stored; multiple sets of attachment components 7 can be provided to transport the textile materials 8 into the receiving box 10 according to different categories, such as placing unqualified textile materials 8 in a receiving box 10. In the box 10, the qualified textile materials 8 are classified and placed according to the type and specification of the trademark.
  • the height of the sticking assembly 7 can also be adjusted by the second telescopic cylinder 6, which has a wide range of applications;
  • the control module can control it, realize the purpose of automatic sorting, greatly reduce the work intensity of employees, improve work efficiency, and it is worthy of promotion.
  • Embodiment 2 Please refer to FIGS. 1-4.
  • the telescopic adjustment type image detection component includes a fill light 1, a flexible tube 2, an image acquisition 3, a first telescopic cylinder 5 and a data analysis module (not shown), the first telescopic cylinder 5 is installed and fixed on the inner top of the frame 4, and an image collector is installed and fixed at the lower end of the inner rod of the first telescopic cylinder 5 3.
  • a fill light 1 is connected to the outside of the image collector 3 through a flexible tube 2.
  • the image collector 3 is used to acquire images of the textile materials 8 to be sorted, and the data analysis module is used to analyze the textile materials 8 to be sorted.
  • the image can be supplemented by an arbitrarily adjusted supplementary light 1, and the image collector 3 can be a camera including a CCD image sensor, etc., and only needs to obtain a sufficiently clear image.
  • the lower end of the second telescopic cylinder 6 is fixedly connected to the top plate 11
  • the bottom plate 22 is arranged below the top plate 11
  • a plurality of third telescopic cylinders 16 are mounted and fixed on the outside between the top plate 11 and the bottom plate 22 .
  • the third telescopic cylinder 16 is used to support the bottom plate 22 and adjust the distance between the top plate 11 and the bottom plate 22; 14 is respectively provided with a support frame 13 on both sides, the support frame 13 is fixedly connected with the top plate 11, the two ends of the porous conveying drum 14 are respectively installed with a rotating shaft and a support pipe 17, and the rotating shaft and the support pipe 17 are respectively corresponding to the The support frame 13 is rotatably connected, and the shaft corresponding to one of the porous conveying rollers 14 is also connected to the transmission motor 12.
  • the transmission motor 12 can drive the porous conveying roller 14 to rotate;
  • a perforated conveyor belt 15 an air distribution box 23 corresponding to the front half of the perforated conveyor belt 15 is installed and fixed on the bottom plate 22, an air distribution cavity 24 is opened in the air distribution box 23, and the top of the air distribution box 23 is also installed with a number of air distribution boxes.
  • a return air pipe 19 is installed in the support pipe 17 for rotation, and the two return air pipes 19 located on the outer side of the porous transfer drum 14 and the support pipe 17 are also fixedly connected to the top plate 11 through the auxiliary fixing frame 18 respectively.
  • the ends of the two air return pipes 19 on the outside of the pipe 17 are also respectively connected with two connecting hoses 20, and the connecting hoses 20 can adapt to the telescopic adjustment of the third telescopic cylinder 16;
  • the air return pipe 19 on the inner side of 17 is arranged coaxially with the porous conveying drum 14, and the porous conveying drum 14 is also provided with a number of air return holes 26.
  • the inner ends of the porous conveying drum 14 are rotated and connected, which can improve the stability of the air return pipe 19.
  • the opposite sides of the two air return pipes 19 located on the inner side of the porous conveying drum 14 are also respectively installed with several air return branch pipes 27, and the air return branch pipes 27 is communicated with the air return pipe 19, and the air return branch pipe 27 is arranged horizontally.
  • the right side of the porous conveyor belt 15 is regarded as rotating counterclockwise.
  • the blowing is attached to the underside of the perforated conveyor belt 15 and conveyed backward; when the textile material 8 is conveyed to the rear of the perforated conveyor belt 15, without the blowing effect of the blowing head 25, the textile material 8 can fall to the receiving box 10
  • the porous structure of the porous conveying drum 14 and the porous conveying belt 15, as well as the suction effect of the air return branch pipe 27 and the air return pipe 19 it is more conducive to the attachment of the textile material 8 to the porous conveying belt 15, and the conveying of the textile material 8 is improved. Effect.

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  • Treatment Of Fiber Materials (AREA)

Abstract

一种纺织材料（8）自动分拣贴收设备，包括机架（4），机架（4）的内侧设有用于对纺织材料（8）进行输送的多孔输送带（9），机架（4）的内顶部安装有伸缩调节式图像检测组件，伸缩调节式图像检测组件的一侧于多孔输送带（9）的行进方向上安装有多组贴收组件（7），且贴收组件（7）通过第二伸缩缸（6）与机架（4）的内顶部连接。

Description

一种纺织材料自动分拣贴收设备 技术领域
本发明涉及纺织设备领域，具体是一种纺织材料自动分拣贴收设备。
 背景技术
纺织材料是指纤维及纤维制品，具体表现为纤维、纱线、织物及其复合物。现有技术中一般采用手工和人眼判断对纺织材料进行次品挑选及分类放置，以便于后续的包装加工。
但是，通过人工作业效率低，并由于长时间的重复劳动、人眼疲劳等因素影响，会导致出现次品挑选不干净及挑错的情况。
因此，针对以上现状，迫切需要开发一种纺织材料自动分拣贴收设备，以克服当前实际应用中的不足。
 技术解决方案
本发明实施例的目的在于提供一种纺织材料自动分拣贴收设备，以解决上述背景技术中提出的问题。
为实现上述目的，本发明实施例提供如下技术方案：一种纺织材料自动分拣贴收设备，包括机架，所述机架的内侧设有用于对纺织材料进行输送的多孔输送带，所述机架的内顶部安装有伸缩调节式图像检测组件，伸缩调节式图像检测组件的一侧于多孔输送带的行进方向上安装有多组贴收组件，且所述贴收组件通过第二伸缩缸与机架的内顶部连接，所述贴收组件包括有顶板、传动电机、支撑架、多孔传送滚筒、多孔传送带、第三伸缩缸、支撑管、辅助固定架、回气管、连接软管、气泵、底板、布气箱、吹气头和回气支管，所述多孔输送带的后侧对应贴收组件还设有多个用于对纺织材料进行盛接的盛接箱。
 有益效果
与现有技术相比，本发明实施例的有益效果是：该纺织材料自动分拣贴收设备，通过多孔输送带可对纺织材料进行输送，且通过伸缩调节式图像检测组件能够对纺织材料进行检测，经分析判断后，首先识别是否合格，然后再按照商标的类型、规格进行分类存放；通过设置的多组贴收组件能够根据纺织材料的不同类别，将其输送到盛接箱内，如将不合格的纺织材料放置在一个盛接箱内，再将合格的纺织材料按照商标的类型、规格分类放置，贴收组件还能通过第二伸缩缸进行高度调节，适用范围广；在上述整个分拣过程中，通过一个控制模块进行控制即可，实现自动化分拣的目的，大大降低了员工的工作强度，提高了工作效率，值得推广。
 附图说明
图1为本发明实施例的主视结构示意图。
图2为本发明实施例中贴收组件的放大局部剖视结构示意图。
图3为本发明实施例中前侧多孔传送滚筒的俯视剖视结构示意图。
图4为本发明实施例中多孔传动带部分的仰视立体结构示意图。
图中：1-补光灯，2-挠性管，3-图像采集器，4-机架，5-第一伸缩缸，6-第二伸缩缸，7-贴收组件，8-纺织材料，9-多孔输送带，10-盛接箱，11-顶板，12-传动电机，13-支撑架，14-多孔传送滚筒，15-多孔传送带，16-第三伸缩缸，17-支撑管，18-辅助固定架，19-回气管，20-连接软管，21-气泵，22-底板，23-布气箱，24-布气腔，25-吹气头，26-回气孔，27-回气支管。
 本发明的实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
下面详细描述本专利的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本专利，而不能理解为对本专利的限制。
实施例1 请参阅图1-3，本发明实施例中，一种纺织材料自动分拣贴收设备，包括机架4，所述机架4的内侧设有用于对纺织材料8进行输送的多孔输送带9，所述机架4的内顶部安装有伸缩调节式图像检测组件，伸缩调节式图像检测组件的一侧于多孔输送带9的行进方向上安装有多组贴收组件7，且所述贴收组件7通过第二伸缩缸6与机架4的内顶部连接，所述贴收组件7包括有顶板11、传动电机12、支撑架13、多孔传送滚筒14、多孔传送带15、第三伸缩缸16、支撑管17、辅助固定架18、回气管19、连接软管20、气泵21、底板22、布气箱23、吹气头25和回气支管27，所述多孔输送带9的后侧对应贴收组件7还设有多个用于对纺织材料8进行盛接的盛接箱10。
在本发明的实施例中，通过多孔输送带9可对纺织材料8进行输送，且通过伸缩调节式图像检测组件能够对纺织材料8进行检测，经分析判断后，首先识别是否合格，然后再按照商标的类型、规格进行分类存放；通过设置的多组贴收组件7能够根据纺织材料8的不同类别，将其输送到盛接箱10内，如将不合格的纺织材料8放置在一个盛接箱10内，再将合格的纺织材料8按照商标的类型、规格分类放置，贴收组件7还能通过第二伸缩缸6进行高度调节，适用范围广；在上述整个分拣过程中，通过一个控制模块进行控制即可，实现自动化分拣的目的，大大降低了员工的工作强度，提高了工作效率，值得推广。
实施例2 请参阅图1-4，本实施例与实施例1的不同之处在于：本实施例中，所述伸缩调节式图像检测组件包括有补光灯1、挠性管2、图像采集器3、第一伸缩缸5和数据分析模块（未示出），所述第一伸缩缸5安装固定于机架4的内顶部，第一伸缩缸5的内杆下端安装固定有图像采集器3，图像采集器3的外侧通过挠性管2连接有补光灯1，所述图像采集器3用于获取待分拣纺织材料8的图像，数据分析模块用于分析待分拣纺织材料8的图像，通过任意调节的补光灯1可进行补光，所述图像采集器3可以为包括CCD图像传感器的摄像头等，仅需满足获取足够清晰的图像即可。
本实施例中，所述第二伸缩缸6的下端与顶板11固定连接，底板22设于顶板11的下方，所述顶板11和底板22之间的外侧安装固定有多个第三伸缩缸16，通过第三伸缩缸16用于对底板22支撑，以及调节顶板11和底板22之间的距离；所述顶板11的下侧前部和后部分别设有一个多孔传送滚筒14，多孔传送滚筒14的两侧分别设有一个支撑架13，支撑架13与顶板11固定连接，所述多孔传送滚筒14的两端分别安装有转轴和支撑管17，且所述转轴和支撑管17分别对应与支撑架13转动连接，其中一个多孔传送滚筒14对应的转轴还与传动电机12连接，通过传动电机12工作可带动该多孔传送滚筒14旋转；两个所述多孔传送滚筒14之间还配合绕接有多孔传送带15，所述底板22上安装固定有与多孔传送带15前半部对应的布气箱23，布气箱23内开设有布气腔24，布气箱23的顶部还安装有若干与布气腔24连通的吹气头25，所述底板22上还固定设有出气口与布气腔24连通的气泵21，气泵21的进气口上连接有两条连接软管20；两个所述支撑管17内分别配合转动安装有一根回气管19，位于多孔传送滚筒14和支撑管17外侧的两根回气管19还分别通过辅助固定架18与顶板11固定连接，位于多孔传送滚筒14和支撑管17外侧的两根回气管19的端部还分别对应与两条连接软管20连接，通过连接软管20能够适应第三伸缩缸16的伸缩调节；位于所述多孔传送滚筒14和支撑管17内侧的回气管19与多孔传送滚筒14共轴线设置，所述多孔传送滚筒14上还开设有若干回气孔26，位于所述多孔传送滚筒14和支撑管17内侧的回气管19端部还与多孔传送滚筒14内端转动连接，可提升回气管19的稳定性，位于所述多孔传送滚筒14内侧的两根回气管19相对的一侧还分别安装有若干回气支管27，且回气支管27与回气管19连通，回气支管27水平设置。
进一步的，为了将纺织材料8输送到盛接箱10内，所述多孔传送带15的右视为逆时针旋转，在气泵21工作时，通过吹气头25透过多孔输送带9将纺织材料8吹送贴附在多孔传送带15的下侧并向后输送；当纺织材料8传送到多孔传送带15的后部时，没有了吹气头25的吹风作用，纺织材料8能够掉落到盛接箱10内存放；此外，通过多孔传送滚筒14和多孔传送带15的多孔结构，以及回气支管27和回气管19的抽风作用，更加利于纺织材料8贴附于多孔传送带15上，提升纺织材料8的输送效果。
涉及到的电路、电子元器件和模块均为现有技术，本领域技术人员完全可以实现，无需赘言，本发明保护的内容也不涉及对于软件程序的改进。
以上的仅是本发明的优选实施方式，应当指出，对于本领域的技术人员来说，在不脱离本发明构思的前提下，还可以作出若干变形和改进，这些也应该视为本发明的保护范围，这些都不会影响本发明实施的效果和专利的实用性。

Claims (8)

  1. 一种纺织材料自动分拣贴收设备，包括机架（4），其特征在于：所述机架（4）的内侧设有用于对纺织材料（8）进行输送的多孔输送带（9）；所述机架（4）的内顶部安装有伸缩调节式图像检测组件；所述伸缩调节式图像检测组件的一侧于多孔输送带（9）的行进方向上安装有多组贴收组件（7），且所述贴收组件（7）通过第二伸缩缸（6）与机架（4）的内顶部连接；所述贴收组件（7）包括有顶板（11）、传动电机（12）、支撑架（13）、多孔传送滚筒（14）、多孔传送带（15）、第三伸缩缸（16）、支撑管（17）、辅助固定架（18）、回气管（19）、连接软管（20）、气泵（21）、底板（22）、布气箱（23）、吹气头（25）和回气支管（27）；所述多孔输送带（9）的后侧对应贴收组件（7）还设有多个用于对纺织材料（8）进行盛接的盛接箱（10）。
  2. 根据权利要求1所述的纺织材料自动分拣贴收设备，其特征在于，所述伸缩调节式图像检测组件包括有补光灯（1）、挠性管（2）、图像采集器（3）、第一伸缩缸（5）和数据分析模块；所述第一伸缩缸（5）安装固定于机架（4）的内顶部，第一伸缩缸（5）的内杆下端安装固定有图像采集器（3），图像采集器（3）的外侧通过挠性管（2）连接有补光灯（1）。
  3. 根据权利要求2所述的纺织材料自动分拣贴收设备，其特征在于，所述图像采集器（3）用于获取待分拣纺织材料（8）的图像，数据分析模块用于分析待分拣纺织材料（8）的图像，且所述图像采集器（3）为包括CCD图像传感器的摄像头。
  4. 根据权利要求1-3任一项所述的纺织材料自动分拣贴收设备，其特征在于，所述第二伸缩缸（6）的下端与顶板（11）固定连接，底板（22）设于顶板（11）的下方；所述顶板（11）和底板（22）之间的外侧安装固定有多个第三伸缩缸（16）；所述顶板（11）的下侧前部和后部分别设有一个多孔传送滚筒（14），多孔传送滚筒（14）的两侧分别设有一个支撑架（13），支撑架（13）与顶板（11）固定连接，所述多孔传送滚筒（14）的两端分别安装有转轴和支撑管（17），且所述转轴和支撑管（17）分别对应与支撑架（13）转动连接，其中一个多孔传送滚筒（14）对应的转轴还与传动电机（12）连接；两个所述多孔传送滚筒（14）之间还配合绕接有多孔传送带（15）；所述底板（22）上安装固定有与多孔传送带（15）前半部对应的布气箱（23），布气箱（23）内开设有布气腔（24），布气箱（23）的顶部还安装有若干与布气腔（24）连通的吹气头（25）；所述底板（22）上还固定设有出气口与布气腔（24）连通的气泵（21），气泵（21）的进气口上连接有两条连接软管（20）；两个所述支撑管（17）内分别配合转动安装有一根回气管（19），位于多孔传送滚筒（14）和支撑管（17）外侧的两根回气管（19）还分别通过辅助固定架（18）与顶板（11）固定连接，位于多孔传送滚筒（14）和支撑管（17）外侧的两根回气管（19）的端部还分别对应与两条连接软管（20）连接；所述多孔传送滚筒（14）上还开设有若干回气孔（26）；位于所述多孔传送滚筒（14）内侧的两根回气管（19）相对的一侧还分别安装有若干回气支管（27），且回气支管（27）与回气管（19）连通。
  5. 根据权利要求4所述的纺织材料自动分拣贴收设备，其特征在于，位于所述多孔传送滚筒（14）和支撑管（17）内侧的回气管（19）与多孔传送滚筒（14）共轴线设置。
  6. 根据权利要求5所述的纺织材料自动分拣贴收设备，其特征在于，位于所述多孔传送滚筒（14）和支撑管（17）内侧的回气管（19）端部还与多孔传送滚筒（14）内端转动连接。
  7. 根据权利要求5所述的纺织材料自动分拣贴收设备，其特征在于，所述回气支管（27）水平设置。
  8. 在此处键入权利要求项8。根据权利要求4所述的纺织材料自动分拣贴收设备，其特征在于，所述多孔传送带（15）的右视为逆时针旋转。
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