WO2022017196A1 - Deceleration clutch device of washing machine and washing machine - Google Patents
Deceleration clutch device of washing machine and washing machine Download PDFInfo
- Publication number
- WO2022017196A1 WO2022017196A1 PCT/CN2021/105423 CN2021105423W WO2022017196A1 WO 2022017196 A1 WO2022017196 A1 WO 2022017196A1 CN 2021105423 W CN2021105423 W CN 2021105423W WO 2022017196 A1 WO2022017196 A1 WO 2022017196A1
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- WIPO (PCT)
- Prior art keywords
- sliding
- assembly
- clutch
- sleeve
- lifting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present invention relates to the technical field of laundry equipment, in particular, to a deceleration clutch device of a washing machine and a washing machine.
- the working mode of the existing fully automatic pulsator washing machine is generally that during washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and during dehydration, the driving device drives the pulsator and the washing tub of the washing machine through the deceleration clutch device. Synchronized high-speed rotation.
- the prior art proposes solutions to this problem, for example, the application number is: CN02804912.8, the name is a transmission mechanism for generating bidirectional rotation, a washing machine and method for generating bidirectional washing, and a related inner tub and agitator
- the Chinese invention patent which discloses a bidirectional drive transmission mechanism suitable for use in washing machines, includes a power input end and two power output ends, one of which is connected to an agitator shaft, The shaft of the agitator is rotated in the first direction; the other power output end thereof is connected with an inner barrel shaft, and the inner barrel shaft is rotated in a second direction opposite to the first direction.
- a washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine.
- An agitator and inner tub for a washing machine discloses a transmission mechanism that can make the washing machine drive in both directions, and at the same time, the specific structure of the transmission mechanism is disclosed in the description. It can be seen from the content of the description and the drawings that this patent solves the existing problems to some extent.
- the automatic pulsator washing machine has the problem of a single power driving mode during washing, but the disclosed transmission mechanism has the problems of complex structure, high manufacturing and assembly difficulty, and high manufacturing cost.
- FIG. 1 Another example is the application number: CN201310408108.X, the name is: Chinese invention patent application for automatic washing machine, the invention discloses a fully automatic washing machine, including an outer tub, an inner tub, a pulsator and a driving device, and the driving device includes At least two rotors and at least one stator, one of which is connected to the inner barrel shaft, and the other is connected to the pulsator shaft; the drive device is a variable frequency direct drive motor, and the rotor, stator, inner barrel shaft and pulsator shaft are coaxial set, the inner barrel shaft is hollow, and the pulsator shaft is arranged in the inner barrel shaft; the pulsator and the inner barrel rotate in the same direction when the washing machine is washed, or rotate in the opposite direction of each other, or one of the pulsator and the inner barrel rotates, and the pulsator and the inner barrel rotate during dehydration.
- the drive device is a variable frequency direct drive motor
- the washing machine according to the invention is connected with the inner tub shaft and the pulsator shaft respectively through two rotors, and drives the inner tub and the pulsator to rotate respectively through the double rotors.
- This structure reduces the weight, volume and cost of the drive system to a great extent. , improve the transmission efficiency and stability.
- Method 1 Design a deceleration clutch device that can output two-way power to realize two-way washing in the washing process of the washing machine and enhance the effect of water flow.
- Method 2 Design a driving motor with bidirectional power output, respectively drive the impeller and the inner tub to realize bidirectional washing in the washing process of the washing machine, and enhance the effect of water flow.
- the first method has the disadvantages of complex structure of the deceleration clutch device, difficult installation and complicated control method, and the second method has the disadvantages of high cost of the drive motor with bidirectional power output.
- the deceleration clutch device is used to realize the switching of various washing modes of the washing machine. Since the clutch mechanism of the deceleration clutch device needs to be kept in the meshing state corresponding to the various washing modes, the existing multi-stroke motor-driven clutch mechanism realizes various The meshing state corresponding to the laundry mode is switched, but the multi-stroke motor cannot lock the clutch mechanism, and the meshing stability of the clutch mechanism is not good.
- the first purpose of the present invention is to improve the driving mode of the clutch mechanism of the existing deceleration clutch device, and to provide a washing machine with a simpler structure, better stability of the meshing state of the clutch mechanism, and more washing conditions.
- the clutch device specifically, adopts the following technical solutions:
- a deceleration clutch device for a washing machine includes a clutch mechanism, the clutch mechanism includes a clutch sleeve capable of reciprocating motion for clutch switching and a clutch drive device for driving the movement of the clutch sleeve, the clutch drive device includes a sliding component, and a sliding component.
- the shifting fork assembly includes a shifting fork and a shifting fork seat, the middle part of the shifting fork is rotatably installed on the fixed shifting fork seat, and the shifting fork has a driving end and a shifting fork abutting against the lifting assembly.
- the lifting assembly includes a lifting rod, one end of the lifting rod abuts on the sliding assembly, and the other end is connected with the driving end of the fork.
- the lifting assembly includes a lifting compression spring and a limit circlip;
- the sliding assembly includes a reciprocating sliding member, and the sliding member has a plurality of sliding pressing surfaces;
- the driving end of the shifting fork has Mounting holes;
- the lifting and compression spring is arranged at one end of the lifting rod abutting on the sliding pressing surface, and the two ends of the lifting and compression spring are respectively abutted on the lifting rod and the shifting fork;
- each sliding pressing surface abuts the lifting rod respectively, and the lifting rod drives the shift fork to move the clutch sleeve to each meshing position.
- the sliding member has a first sliding pressing surface, a second sliding pressing surface and a third sliding pressing surface whose pressing strokes increase in sequence, and the sliding pressing surfaces are connected by a transition through an inclined transition surface.
- the lift rod is inclined and arranged toward the side of the inclined transition surface.
- the sliding assembly includes a reciprocating sliding member, the sliding member has an open groove, and a plurality of sliding pressing surfaces are arranged in the open groove.
- each sliding pressing surface is Abutting against the lift assembly, the lift assembly drives the fork assembly to move the clutch sleeve to each engagement position.
- the sliding assembly includes a traction motor and a fixed support member, the sliding member is slidably disposed on the supporting member, and the traction motor pulls the sliding member to slide on the supporting member;
- the sliding assembly also includes a fixed seat and an elastic member, the fixed seat is fixedly arranged, one end of the elastic member is arranged on the fixed seat, and the other end is arranged on the sliding member, and the elastic member slides when the traction motor pulls the sliding member.
- the tensile deformation produces an elastic force that drives the sliding member to slide and return in the opposite direction to the pulling direction.
- one end of the sliding member is the traction end connected with the traction motor, and the other end of the sliding member opposite to the traction end is provided with an elastic member installation groove, the elastic member is arranged in the elastic member installation groove and one end is connected to the elastic member. in the mounting slot.
- the sliding piece has a chute extending a certain length, one end of the chute is open, and the other end is provided with a retaining rib; the support piece has a slidable slide rail arranged in the chute.
- the second purpose of the present invention is to provide a washing machine with more laundry working conditions, specifically, the following technical solutions are adopted:
- a washing machine with the deceleration clutch device includes a deceleration mechanism, the deceleration mechanism includes an input shaft, an input shaft sleeve sleeved on the input shaft, an output shaft and an output shaft sleeve sleeved on the output shaft, so The clutch sleeve is axially slidable and arranged on the input shaft sleeve;
- the washing machine includes an inner tub and a pulsator arranged in the inner tub, the output shaft is fixedly connected with the pulsator, and the output shaft sleeve is fixedly connected with the inner tub.
- the washing machine includes an outer tub, the inner tub is arranged in the outer tub, the deceleration mechanism includes a decelerator casing fixedly installed at the bottom of the outer tub, and the support member and the fixing seat are respectively fixedly installed in the decelerator casing. superior.
- the clutch driving device of the deceleration clutch device of the present invention slides back and forth through the sliding component, the sliding component abuts the lifting component to drive the lifting component, and the lifting component connects to the fork component to drive its up and down movement to toggle the clutch sleeve for engagement.
- the invention drives the fork assembly to move the clutch sleeve through the sliding assembly and the lifting assembly, which greatly improves the movement accuracy of the fork assembly, has high reliability and simple overall structure.
- the deceleration clutch device of the present invention can provide various washing functions: the previous fully automatic washing method can be adopted, and the hand-rubbing washing method can also be adopted. That is, during washing: it can provide a washing mode in which the pulsator rotates and the washing tub does not rotate, or can provide a washing mode in which the pulsator rotates and the washing tub rotates freely.
- a variety of combined washing methods, multiple water flows, and cycle-crossing washing methods can be used. The washing is more complete, the clothes are cleaner, the clothes are not entangled, and the user experience of the washing machine is improved.
- Fig. 1 is an assembly drawing of the bottom structure of the outer tub of the washing machine according to the embodiment of the present invention
- FIG. 2 is a bottom view of the bottom structure of the outer tub of the washing machine according to the embodiment of the present invention.
- FIG. 3 is an overall structural assembly diagram of a deceleration clutch device and a drainage assembly of a washing machine according to an embodiment of the present invention
- FIG. 4 is a cross-sectional view of a deceleration clutch device of a washing machine according to an embodiment of the present invention
- FIG. 5 is a schematic assembly diagram of a sliding assembly and a lifting assembly according to an embodiment of the present invention.
- FIG. 6 is an exploded view of the assembly of the sliding assembly and the lifting assembly according to the embodiment of the present invention.
- FIG. 7 is an exploded view of the assembly of the sliding member and the supporting member according to the embodiment of the present invention.
- FIG. 8 is a schematic three-dimensional structural diagram of a sliding member according to an embodiment of the present invention.
- this embodiment provides a deceleration clutch device for a washing machine, including a clutch mechanism.
- the clutch mechanism includes a clutch sleeve 9 that can reciprocate for clutch switching and a clutch drive that drives the clutch sleeve 9 to move.
- the device 15, the clutch drive device 15 includes a sliding component 37, a lifting component 38 abutting against the sliding component 37, and a fork component 39 connected to the lifting component 38.
- the sliding component 37 slides back and forth, and the lifting component 38 slides During the reciprocating sliding of the assembly 37, the up/down drives the fork assembly 39 to move the clutch sleeve 9 to move.
- the clutch driving device 15 of the deceleration clutch device in this embodiment slides back and forth through the sliding assembly 37 , the sliding assembly 37 abuts the lifting assembly 38 and drives the lifting assembly 38 , and the lifting assembly 38 is connected to the fork assembly 39 to drive its up and down movement to toggle the clutch sleeve 9 to perform mesh.
- the sliding assembly 37 and the lifting assembly 38 drive the fork assembly 39 to move the clutch sleeve 9, which greatly improves the movement accuracy of the fork assembly 39, the reliability is high, and the overall structure is simple.
- the lifting assembly 38 of this embodiment can be in contact with the lower part of the sliding assembly 37.
- the lifting assembly 38 is pressed down to descend, and the lifting assembly 38 is pressed down to drive the pull.
- the fork assembly 39 moves the clutch sleeve 9 upward; the sliding assembly 37 slides back to reset, the lifting assembly 38 is no longer under pressure to rise and reset, and drives the shifting fork assembly 39 to reset, and the clutch sleeve 9 moves downward.
- the lifting assembly 38 in this embodiment can also abut on the top of the sliding assembly 37.
- the upper lifting assembly 38 rises, and the lifting assembly 38 lifts up.
- the fork assembly 39 moves the clutch sleeve 9 upward; the sliding assembly 37 slides back to reset, the lift assembly 38 descends to reset, the fork assembly 39 resets, and the clutch sleeve 9 moves downward.
- the two implementations of this embodiment need to use different fork assemblies 39 according to the movement characteristics of the sliding assembly 37 and the lifting assembly 38 .
- one end of the fork of the fork assembly 39 is the pivot point, the other end is fork to catch the clutch sleeve 9, and the lift assembly 38 is connected to the middle of the fork.
- the present invention takes the clutch driving manner in which the sliding component 37 presses down the lifting component 38 as an example for description.
- the sliding assembly 37 in this embodiment includes a reciprocating sliding member 22 , and the sliding member 22 has a plurality of sliding pressing surfaces.
- each sliding pressing The surfaces are respectively abutted against the lift assembly 38, and the lift assembly 38 drives the fork assembly 39 to toggle the clutch sleeve 9 to different positions.
- the plurality of sliding pressing surfaces of the sliding member 22 respectively press down the lifting assembly 38 during the sliding process of the sliding member, so as to drive the fork assembly 39 to move the clutch sleeve 9 , and the clutch driving device 15 realizes the movement switching of the clutch sleeve 9
- the method of engaging state is simple and precise, and when the sliding member 22 reaches a certain position where the sliding pressing surface presses down the lifting assembly 38, it can continue to maintain the depressed position for the lifting assembly 38, and the engaging state of the clutch sleeve 9 is more stable.
- the clutch mechanism described in this embodiment includes a torque transmission sleeve 10 and a fixed sleeve 8 , and the clutch sleeve 9 is located between the torque transmission sleeve 10 and the fixed sleeve 8 . between.
- the sliding member 22 described in this embodiment has a first sliding pressing surface 26, a second sliding pressing surface 27 and a third sliding pressing surface 28 whose pressing strokes increase in sequence:
- the first sliding pressing surface 26 abuts against the lifting assembly 38, the lifting assembly 38 drives the fork assembly 39 to toggle the clutch sleeve 9 and the torque transmission sleeve 10 for meshing transmission, and the second sliding pressing surface 27 abuts the lifting assembly. 38.
- the lifting assembly 38 drives the fork assembly 39 to separate the clutch sleeve 9 from the torque transmission shaft sleeve 10 and the fixing sleeve 8.
- the third sliding pressing surface 28 abuts the lifting assembly 38, and the lifting assembly 38 drives the fork assembly. 39
- the toggle clutch sleeve 9 is engaged with the fixed sleeve 8 for transmission.
- the deceleration clutch device of this embodiment realizes three meshing states of the inner clutch sleeve 9 through the pressing strokes of the first sliding pressing surface 26 , the second sliding pressing surface 27 and the third sliding pressing surface 28 of the sliding member 22 . Thereby, three washing conditions of the washing machine are realized:
- the clutch sleeve 9 of the washing machine is engaged with the fixed sleeve 8 and fixed, the brake wheel is in the braking state, the pulsator is reversed, and the first washing process is performed;
- the clutch sleeve of the washing machine is separated from the torque transmission shaft sleeve 10 and the fixed sleeve 8, the brake wheel is in a free rotation state, the pulsator is in a forward and reverse rotation, and the inner tub is free to run, and the second washing process is performed;
- the clutch sleeve 9 of the washing machine is meshed and fixed with the fixed sleeve 8, the brake wheel and the input shaft are synchronously linked, and the pulsator and the inner tub rotate at the same speed and the same direction and high speed to carry out the dehydration process.
- the sliding component 22 of the sliding component 37 in this embodiment has an open groove 43, and the sliding component 22 has an open groove 43.
- a plurality of sliding pressing surfaces are arranged in the groove 43.
- each sliding pressing surface abuts the lifting assembly 38 respectively.
- the lifting assembly 38 drives the fork assembly 39 to move the clutch sleeve 9 to each meshing position.
- the sliding assembly 37 in this embodiment includes a traction motor 20 and a fixed support member 21.
- the sliding member 22 is slidably disposed on the support member 21, and the traction The motor 20 pulls the slider 22 to slide on the support 21 .
- the sliding assembly 37 in this embodiment further includes a fixed seat 32 and an elastic member 24, the fixed seat 32 is fixedly arranged, one end of the elastic member 24 is arranged on the fixing seat 32, and the other end is arranged on the sliding member 22,
- the elastic member 24 is stretched and deformed to generate an elastic force that drives the sliding member 22 to slide and return in the opposite direction to the pulling direction.
- one end of the sliding member 22 is the traction end connected to the traction motor 20
- the other end of the sliding member 22 opposite to the traction end is provided with an elastic member installation groove 45
- the elastic member 24 is set in the elastic member installation groove 45
- the inner and one end is connected in the elastic member installation groove 45 .
- a fixing column 16 for fixing and installing the elastic member 24 is provided in the elastic member installation groove 45 .
- the sliding member 22 of this embodiment has a snap groove 34 , and the traction motor 20 is fixedly connected in the snap groove 34 through the traction rope 19 .
- the sliding member 22 in this embodiment has a chute 31 extending a certain length, one end of the chute 31 is open, and the other end is provided with a retaining rib; the support 21 There is a slide rail 42 which is slidably arranged in the chute.
- the shift fork assembly 39 described in this embodiment includes a shift fork 14 and a shift fork seat 6, and the middle of the shift fork 14 is rotatably installed on a fixed shift fork On the seat 6 , the shift fork 14 has a drive end 18 abutting against the lift assembly 38 and a fork end 17 for moving the shift clutch sleeve 9 .
- the lifting assembly 38 in this embodiment includes a lifting rod 23 , one end of the lifting rod 23 abuts on the sliding pressing surface of the sliding member 22 , and the other end is connected to the driving end 18 of the fork 14 .
- the lifting assembly 38 in this embodiment includes a lifting compression spring 25 and a limit spring 30;
- the sliding assembly 37 includes a reciprocating sliding member 22, and the sliding member 22 has a plurality of sliding pressing surfaces ;
- the drive end 18 of the fork 14 has a mounting hole.
- one end of the lifting rod 23 passes through the installation hole, and the limit spring 30 is provided at one end of the lifting rod 23 passing through the installation hole, and is used to block the lifting rod 23 from the installation hole to the side of the sliding member 22
- the other end of the lift rod 23 abuts on the sliding pressing surface of the sliding member 22, and the lifting and pressing spring 25 is arranged on the end of the lifting rod 23 that abuts on the sliding pressing surface, and the lifting and pressing spring 25
- the two ends of the two abut on the lifting rod 23 and the shifting fork 14 respectively, so that on the one hand, the lifting rod 23 can be kept in contact with the sliding pressing surface of the sliding member 22, so that the clutch sleeve 9 is kept in a certain meshing state;
- the lift-up compression spring 25 acts on the lift rod 23 to make it rise and reset.
- each sliding pressing surface abuts the lifting rod 23 respectively, and the lifting rod 23 drives the fork 14 to move the clutch sleeve 9 to each meshing position.
- a gasket 29 is provided at one end of the lifting rod 23 passing through the mounting hole, and the gasket 29 is located between the limiting spring 30 and the mounting hole of the shift fork.
- the sliding member 22 in this embodiment has a first sliding pressing surface 26 , a second sliding pressing surface 27 and a third sliding pressing surface whose pressing strokes increase in sequence. 28.
- the sliding and pressing surfaces are connected by a transition through an inclined transition surface 44, and the lift rod 23 is inclined toward the inclined transition surface 44 side. In this way, it is convenient for the lift rod 23 to slide between the sliding pressing surfaces, and the clutch switching is smoother.
- the deceleration clutch device includes a deceleration mechanism, and the deceleration mechanism includes an input shaft 11 , an input shaft sleeve 13 sleeved on the input shaft 11 , the output shaft 1 and the sleeve
- the output shaft sleeve 2 on the output shaft 1, the clutch sleeve 9 is axially slidable on the input shaft sleeve 13;
- the washing machine includes an inner tub and a pulsator arranged in the inner tub, the output shaft 1 and the wave
- the wheels are fixedly connected, and the output shaft sleeve 2 is fixedly connected with the inner barrel.
- the washing machine of this embodiment further includes an outer tub 41 with a drain port, a drain valve 40 for controlling the opening and closing of the drain port and a drain motor 36 for pulling the drain valve at the bottom of the outer tub, and a deceleration clutch device of the washing machine.
- an outer tub 41 with a drain port
- a drain valve 40 for controlling the opening and closing of the drain port
- a drain motor 36 for pulling the drain valve at the bottom of the outer tub
- a deceleration clutch device of the washing machine Including a brake wheel, the outer circumference of the brake wheel is provided with a brake band 7, one end of the brake band 7 is connected to the brake lever 4, the brake lever 4 is provided with a brake lever torsion spring, and the drain motor 36 is also connected to the The brake lever 4 is described.
- the drain motor 36 in this embodiment has two strokes: the drain motor 36 opens the first stroke, the brake lever 4 is pulled open, the brake band 7 is released, the brake wheel is not braked, and the drain valve does not act (no action). drain); the drain motor pulls the second stroke, the brake lever and the drain valve are both pulled open, the brake wheel is not braked, and the drain valve drains water.
- the drain valve in this embodiment has a drain valve pull rod, and the drain motor 36 is connected to the drain valve pull rod.
- the drain valve pull rod and the drain motor 36 are connected by a tension spring, the tension spring stretches during the first traction stroke of the drain motor 36, the drain valve pull rod does not move, and the drain valve remains closed.
- the deceleration mechanism described in this embodiment includes a decelerator casing fixedly mounted on the bottom of the outer tub 41 , and the support member 21 and the fixing seat 32 are respectively fixedly installed on the decelerator casing.
- the speed reduction mechanism of this embodiment includes a braking wheel, and the braking wheel is arranged in the inner cavity of the speed reducer housing, and the speed reducer housing has an input shaft sleeve on the speed reducer housing.
- the fixed sleeve 8 includes an annular body fixed on the reducer casing and located on the outer periphery of the casing inlet, the annular body is provided with washing meshing teeth, the clutch sleeve 9 is close to the fixed sleeve One end of 8 is provided with upper meshing teeth, and the upper meshing teeth of the clutch sleeve 9 engage with the washing meshing teeth of the fixing sleeve 8 to lock the input shaft sleeve 13 .
- the input shaft 11 in this embodiment is provided with external splines on the outer circumference, the torque transmission sleeve 10 has internal splines, and the internal splines of the torque transmission sleeve 10 are fitted with the external splines of the input shaft 11 , the torque transmission sleeve 10 rotates synchronously with the input shaft 11 .
- the input shaft 11 of this embodiment is sleeved with a motor locking nut 12 for fixedly connecting the input shaft and the rotor of the driving motor, and a shock absorbing pad 33 is provided on one end face of the torque transmission shaft sleeve 10 close to the driving motor.
- the brake wheel of this embodiment includes a brake wheel body with an open accommodating cavity and a brake wheel shaft fixedly connected with the open end of the brake body, and a two-way arrangement is arranged between the brake wheel shaft and the reducer housing. By rotating the bearing, the brake wheel of this embodiment can rotate in both directions.
- the reducer housing of this embodiment includes an upper end housing 3 and a lower end housing 5, which are connected to form an inner chamber.
- the braking wheel is arranged in the inner chamber of the lower end housing 5.
- the shift fork seat of this embodiment 6 is fixedly installed on the bottom end cover of the lower end shell 5 .
- the input shaft sleeve 13 is sleeved with a clutch compression spring 35 for elastic reset engagement of the clutch sleeve 9 .
- This embodiment also provides a control method for a washing machine, the washing machine includes a drive motor for driving the deceleration clutch device, and the control method includes: the washing machine controls the lifting component 38 of the clutch drive device to drive the sliding component 37 during the reciprocating sliding process
- the shifting fork assembly 39 shifts the clutch sleeve to different positions to realize different washing conditions of the washing machine.
- the washing machine includes a drive motor for driving the deceleration clutch device
- the clutch mechanism includes a torque transmission shaft sleeve that can rotate synchronously with the input shaft and a fixed fixed sleeve, the clutch sleeve is located between the torque transmission shaft sleeve and the torque transmission shaft sleeve.
- the deceleration mechanism includes a bidirectionally rotatable brake wheel, and the input shaft sleeve and the output shaft sleeve are respectively fixedly connected to the brake wheel:
- the washing machine controls the clutch drive device to drive the clutch sleeve and the fixed sleeve to engage and fix, the brake wheel is in the braking state, and controls the forward and reverse rotation of the pulsator connected to the output shaft of the deceleration clutch device to perform the first washing process;
- the clutch drive device is controlled to drive the clutch sleeve and the torque transmission sleeve to engage and fix, the brake wheel and the input shaft are synchronously linked, and the pulsator connected to the output shaft of the deceleration clutch device and the inner barrel are controlled to rotate at the same speed and the same direction and high speed to realize the dehydration process.
- control method of this embodiment includes:
- the washing machine controls the traction motor 20 to be in the initial position, the lift rod 23 abuts on the first sliding pressing surface 26 of the slider 22: the shift fork 14 is on the dehydration side, the upper teeth of the clutch sleeve 9 mesh with the teeth of the torque transmission sleeve 10, Dehydration state; at this time, the drain motor pulls the second stroke, and both the brake lever 4 and the drain valve are pulled open.
- the washing machine controls the traction motor 20 to pull the sliding member 22 to move until the lifting rod 23 abuts on the second sliding pressing surface 27 of the sliding member 22, the shift fork 14 is located between the torque transmission shaft sleeve 10 and the fixed sleeve 8, and the clutch sleeve 9
- the upper and lower teeth and the teeth of the torque transmission sleeve 10 and the fixed sleeve 8 are all separated.
- the drain motor pulls the first stroke, the brake lever is pulled open, and the drain valve does not act (no drain).
- the washing machine controls the traction motor 20 to pull the sliding member 22 to move until the lift rod 23 abuts on the third sliding pressing surface 28 of the sliding member 22, the shifting fork 14 is located on the upper part, and the teeth of the clutch sleeve 9 engage with the teeth of the fixed sleeve 8 (and The teeth of the torque transmission sleeve 10 are separated), and it is in a normal washing state.
- the drain motor does not open, and neither the brake lever nor the drain valve operates (no drain).
- the brake wheel of the existing fully automatic washing machine is in a braking state when washing, and the deceleration clutch device can only drive the pulsator to rotate.
- the brake wheel can rotate, it can only maintain one direction under the limitation of the one-way bearing. Rotation, which greatly restricts the inner tub from rotating during the washing process, or even if it rotates, the rotation mode is relatively simple, which is not conducive to the formation of a variety of washing methods.
- the braking wheel of the deceleration clutch device in this embodiment can rotate in both directions, thereby driving the inner tub to have more rotation modes, and theoretically, it can provide more washing modes: by controlling the clutch drive device, the clutch sleeve is driven to engage with the fixed sleeve, and the input shaft is engaged and fixed.
- the sleeve 13 is locked, and the brake wheel is also locked at the same time, the washing method of decelerating the clutch device to drive the rotation of the pulsator; by controlling the clutch drive device to drive the clutch sleeve to separate from the fixed sleeve and not engage and fix with the torque transmission sleeve, the input sleeve 13 Unlocking, the brake wheel can rotate freely in both directions, the deceleration clutch device single-drives the pulsator to rotate, and the inner barrel rotates freely.
- the deceleration clutch device of this embodiment can provide various washing functions: the previous fully automatic washing method can be adopted, and the hand rubbing washing method can also be adopted. That is, when washing: it can provide a washing method in which the pulsator rotates and the inner barrel does not rotate, or a washing method in which the pulsator rotates and the inner barrel rotates freely. During the entire washing process of the washing machine, a variety of combined washing methods, multiple water flows, and cyclic cross washing modes can be used to run the washing method, which makes the washing more sufficient, the clothes are cleaner, and the clothes are not entangled, and the user experience is improved.
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- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
Abstract
A deceleration clutch device of a washing machine and the washing machine. The deceleration clutch device of the washing machine comprises a clutch mechanism. The clutch mechanism comprises a clutch sleeve (9) capable of reciprocating for clutch switching and a clutch driving device (15) for driving movement of the clutch sleeve (9). The clutch driving device (15) comprises a sliding assembly (37), a lifting/lowering assembly (38) abutting against the sliding assembly (37), and a shifting fork assembly (39) connected to the lifting/lowering assembly (38). The lifting/lowering assembly (38) lifts/lowers during reciprocating sliding of the sliding assembly (37) to drive the shifting fork assembly (39) to shift the clutch sleeve (9) to move. In the clutch driving device (15) of the deceleration clutch device, by means of the reciprocating sliding of the sliding assembly (37), the sliding assembly (37) abuts against the lifting/lowering assembly (38) to drive the lifting/lowering assembly (38), and the lifting/lowering assembly (38) is connected to the shifting fork assembly (39) to drive same to move up and down, so as to shift the clutch sleeve (9) for engagement. The sliding assembly (37) and the lifting/lowering assembly (38) drive the shifting fork assembly (39) to shift the clutch sleeve (9), thereby improving action accuracy of the shifting fork assembly (39) and obtaining a simple overall structure.
Description
本发明涉及洗衣设备技术领域,具体地,涉及一种洗衣机的减速离合装置及洗衣机。The present invention relates to the technical field of laundry equipment, in particular, to a deceleration clutch device of a washing machine and a washing machine.
洗衣机,作为一种家用电器,逐渐成为人们生活中不可或缺的一部分,而全自动波轮洗衣机作为一种主要的洗衣机类型,其应用范围也越来越广泛。现有全自动波轮洗衣机的工作方式一般为,洗涤和漂洗时,驱动装置通过减速离合装置驱动洗衣机的波轮正反转,脱水时,驱动装置通过减速离合装置驱动洗衣机的波轮和洗涤桶同步高速转动。As a household appliance, washing machines have gradually become an indispensable part of people's lives, and as a main type of washing machines, fully automatic pulsator washing machines have become more and more widely used. The working mode of the existing fully automatic pulsator washing machine is generally that during washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and during dehydration, the driving device drives the pulsator and the washing tub of the washing machine through the deceleration clutch device. Synchronized high-speed rotation.
然而随着科技的高速发展,现有全自动波轮洗衣机单纯依靠波轮搅拌水流的洗涤方式对于衣物洗涤效果的提升越发有限,因此,如何增加全自动波轮洗衣机的洗涤多样性,以提升洗涤效果成为一个急需解决的技术问题。However, with the rapid development of science and technology, the existing fully automatic pulsator washing machine that only relies on the pulsator to stir the water flow is more and more limited in improving the washing effect of clothes. Therefore, how to increase the washing diversity of the fully automatic pulsator washing machine to improve washing The effect has become a technical problem that needs to be solved urgently.
现有技术针对这一问题提出了解决方案,例如申请号为:CN02804912.8,名称为一种用于产生双向转动的传动机构、用于产生双向洗涤的洗衣机和方法及相关的内桶和搅拌器的中国发明专利,该专利公开了一种适合于在洗衣机中使用的产生双向驱动的传动机构,其包括一个动力输入端和两个动力输出端,其中一个动力输出端与一个搅拌器轴相连,并使搅拌器轴沿第一方向转动;而其另一动力输出端与一个内桶轴相连,并使内桶轴沿与第一方向相反的第二方向转动。一种用于产生双向洗涤的洗衣机以及一种能够在洗衣机中产生双向洗涤的洗涤方法。一种用于洗衣机的搅拌器和内桶。该专利公开了一种可使洗衣机产生双向驱动的传动机构,同时在说明书中公开了该传动机构的具体结构,由说明书和附图的内容可知,该专利在某种程度上解决了现有全自动波轮洗衣机洗涤时动力驱动方式单一的问题,但是其公开的传动机构结构复杂,制造装配难度高,制造成本高等问题。The prior art proposes solutions to this problem, for example, the application number is: CN02804912.8, the name is a transmission mechanism for generating bidirectional rotation, a washing machine and method for generating bidirectional washing, and a related inner tub and agitator The Chinese invention patent, which discloses a bidirectional drive transmission mechanism suitable for use in washing machines, includes a power input end and two power output ends, one of which is connected to an agitator shaft, The shaft of the agitator is rotated in the first direction; the other power output end thereof is connected with an inner barrel shaft, and the inner barrel shaft is rotated in a second direction opposite to the first direction. A washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine. An agitator and inner tub for a washing machine. This patent discloses a transmission mechanism that can make the washing machine drive in both directions, and at the same time, the specific structure of the transmission mechanism is disclosed in the description. It can be seen from the content of the description and the drawings that this patent solves the existing problems to some extent. The automatic pulsator washing machine has the problem of a single power driving mode during washing, but the disclosed transmission mechanism has the problems of complex structure, high manufacturing and assembly difficulty, and high manufacturing cost.
再例如申请号为:CN201310408108.X,名称为:全自动洗衣机的中国发明专利申请,该发明公开了一种全自动洗衣机,包括外桶、内桶、波轮及驱动装置,所述的驱动装置包括至少两个转子和至少一个定子,其中一转子与内桶轴连接,还有一转子与波轮轴连接;所述的驱动装置为变频直驱电机,所述的转子、定子、内桶轴及波轮轴同轴设置, 内桶轴中空,波轮轴设于内桶轴中;所述的洗衣机洗涤时波轮与内桶同向转动,或者互为反向转动,或者波轮、内桶之一转动,脱水时波轮与内桶同向同速转动。该发明所述的洗衣机,其通过两个转子各自与内桶轴和波轮轴连接,通过双转子分别驱动内桶和波轮转动,这种结构在很大程度上降低了驱动系统的重量、体积和成本,提高了传动效率和稳定性。Another example is the application number: CN201310408108.X, the name is: Chinese invention patent application for automatic washing machine, the invention discloses a fully automatic washing machine, including an outer tub, an inner tub, a pulsator and a driving device, and the driving device includes At least two rotors and at least one stator, one of which is connected to the inner barrel shaft, and the other is connected to the pulsator shaft; the drive device is a variable frequency direct drive motor, and the rotor, stator, inner barrel shaft and pulsator shaft are coaxial set, the inner barrel shaft is hollow, and the pulsator shaft is arranged in the inner barrel shaft; the pulsator and the inner barrel rotate in the same direction when the washing machine is washed, or rotate in the opposite direction of each other, or one of the pulsator and the inner barrel rotates, and the pulsator and the inner barrel rotate during dehydration. Rotate at the same speed in the same direction. The washing machine according to the invention is connected with the inner tub shaft and the pulsator shaft respectively through two rotors, and drives the inner tub and the pulsator to rotate respectively through the double rotors. This structure reduces the weight, volume and cost of the drive system to a great extent. , improve the transmission efficiency and stability.
由上述两篇公开的专利申请文献可知,现有解决洗衣机水流多样性的两种主要构思:方式一、设计一种可输出双向动力的减速离合装置实现洗衣机洗涤过程中的双向洗涤,增强水流效果;方式二、设计一种具有双向动力输出的驱动电机,分别驱动波轮和内桶实现洗衣机洗涤过程中的双向洗涤,增强水流效果。上述方式一存在有减速离合装置结构复杂,安装困难以及控制方法复杂的弊端,方式二存在具有双向动力输出的驱动电机的成本高的弊端。It can be seen from the above two published patent application documents that there are two main ideas for solving the diversity of water flow in washing machines: Method 1. Design a deceleration clutch device that can output two-way power to realize two-way washing in the washing process of the washing machine and enhance the effect of water flow. Method 2: Design a driving motor with bidirectional power output, respectively drive the impeller and the inner tub to realize bidirectional washing in the washing process of the washing machine, and enhance the effect of water flow. The first method has the disadvantages of complex structure of the deceleration clutch device, difficult installation and complicated control method, and the second method has the disadvantages of high cost of the drive motor with bidirectional power output.
另外,采用减速离合装置实现洗衣机的多种洗衣模式切换的方式,由于需要减速离合装置的离合机构分别保持在多种洗衣模式所对应的啮合状态,现有采用多行程电机驱动离合机构实现多种洗衣模式所对应的啮合状态切换,但是多行程电机并不能将离合机构进行锁止,离合机构啮合的稳定性不好。In addition, the deceleration clutch device is used to realize the switching of various washing modes of the washing machine. Since the clutch mechanism of the deceleration clutch device needs to be kept in the meshing state corresponding to the various washing modes, the existing multi-stroke motor-driven clutch mechanism realizes various The meshing state corresponding to the laundry mode is switched, but the multi-stroke motor cannot lock the clutch mechanism, and the meshing stability of the clutch mechanism is not good.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的第一发明目的为,改进现有减速离合装置的离合机构的驱动方式,提供一种结构更为简单,离合机构啮合状态的稳定性更好,可实现更多洗涤工况的洗衣机减速离合装置,具体地,采用了如下的技术方案:The first purpose of the present invention is to improve the driving mode of the clutch mechanism of the existing deceleration clutch device, and to provide a washing machine with a simpler structure, better stability of the meshing state of the clutch mechanism, and more washing conditions. The clutch device, specifically, adopts the following technical solutions:
一种洗衣机的减速离合装置,包括离合机构,所述的离合机构包括可往复运动进行离合切换的离合套和驱动离合套运动的离合驱动装置,所述的离合驱动装置包括滑动组件、与滑动组件抵接的升降组件以及与升降组件连接的拨叉组件,所述升降组件在滑动组件往复滑动的过程中上升/下降带动拨叉组件拨动离合套运动。A deceleration clutch device for a washing machine includes a clutch mechanism, the clutch mechanism includes a clutch sleeve capable of reciprocating motion for clutch switching and a clutch drive device for driving the movement of the clutch sleeve, the clutch drive device includes a sliding component, and a sliding component. The abutting lifting assembly and the shifting fork assembly connected with the lifting assembly, the lifting/lowering of the lifting assembly drives the shifting fork assembly to move the clutch sleeve during the reciprocating sliding process of the sliding assembly.
进一步地,所述的拨叉组件包括拨叉和拨叉座,拨叉的中部可转动的安装在固定设置的拨叉座上,所述的拨叉具有与升降组件相抵接的驱动端和拨动离合套运动的叉接端;Further, the shifting fork assembly includes a shifting fork and a shifting fork seat, the middle part of the shifting fork is rotatably installed on the fixed shifting fork seat, and the shifting fork has a driving end and a shifting fork abutting against the lifting assembly. The fork end of the moving clutch sleeve;
所述的升降组件包括升降杆,升降杆的一端抵接在滑动组件上,另一端与拨叉的驱动端连接。The lifting assembly includes a lifting rod, one end of the lifting rod abuts on the sliding assembly, and the other end is connected with the driving end of the fork.
进一步地,所述的升降组件包括升降压簧和限位卡簧;所述的滑动组件包括可往复滑动的滑动件,滑动件具有多个滑动下压面;所述拨叉的驱动端具有安装孔;Further, the lifting assembly includes a lifting compression spring and a limit circlip; the sliding assembly includes a reciprocating sliding member, and the sliding member has a plurality of sliding pressing surfaces; the driving end of the shifting fork has Mounting holes;
所述升降杆的一端穿过安装孔,所述的限位卡簧设置在升降杆穿过安装孔的一端,升降杆的另一端抵接在所述滑动件的滑动下压面上,所述的升降压簧设置在升降杆抵接滑动下压面的一端,升降压簧的两端分别抵接在升降杆和拨叉上;One end of the lifting rod passes through the installation hole, the limit circlip is arranged at one end of the lifting rod passing through the installation hole, and the other end of the lifting rod abuts on the sliding pressing surface of the sliding member. The lifting and compression spring is arranged at one end of the lifting rod abutting on the sliding pressing surface, and the two ends of the lifting and compression spring are respectively abutted on the lifting rod and the shifting fork;
所述滑动件往复滑动的过程,各滑动下压面分别抵接升降杆,升降杆带动拨叉拨动离合套运动至各啮合位置。In the process of reciprocating sliding of the sliding member, each sliding pressing surface abuts the lifting rod respectively, and the lifting rod drives the shift fork to move the clutch sleeve to each meshing position.
进一步地,所述的滑动件具有下压行程依次增加的第一滑动下压面、第二滑动下压面和第三滑动下压面,各滑动下压面之间通过倾斜过渡面过渡连接,所述的升降杆朝向倾斜过渡面侧倾斜设置。Further, the sliding member has a first sliding pressing surface, a second sliding pressing surface and a third sliding pressing surface whose pressing strokes increase in sequence, and the sliding pressing surfaces are connected by a transition through an inclined transition surface. The lift rod is inclined and arranged toward the side of the inclined transition surface.
进一步地,所述的滑动组件包括可往复滑动的滑动件,滑动件具有敞口凹槽,敞口凹槽内设置多个滑动下压面,滑动件往复滑动的过程,各滑动下压面分别抵接升降组件,升降组件驱动拨叉组件拨动离合套运动至各啮合位置。Further, the sliding assembly includes a reciprocating sliding member, the sliding member has an open groove, and a plurality of sliding pressing surfaces are arranged in the open groove. In the process of reciprocating sliding of the sliding member, each sliding pressing surface is Abutting against the lift assembly, the lift assembly drives the fork assembly to move the clutch sleeve to each engagement position.
进一步地,所述的滑动组件包括牵引电机和固定设置的支撑件,所述的滑动件可滑动的设置在支撑件上,所述的牵引电机牵引滑动件在支撑件上滑动;Further, the sliding assembly includes a traction motor and a fixed support member, the sliding member is slidably disposed on the supporting member, and the traction motor pulls the sliding member to slide on the supporting member;
所述的滑动组件还包括固定座和弹性件,所述固定座固定设置,所述弹性件的一端设置在固定座上,另一端设置在滑动件上,弹性件在牵引电机牵引滑动件滑动时拉伸形变产生驱动滑动件沿与牵引方向反向滑动复位的弹性力。The sliding assembly also includes a fixed seat and an elastic member, the fixed seat is fixedly arranged, one end of the elastic member is arranged on the fixed seat, and the other end is arranged on the sliding member, and the elastic member slides when the traction motor pulls the sliding member. The tensile deformation produces an elastic force that drives the sliding member to slide and return in the opposite direction to the pulling direction.
进一步地,所述滑动件的一端为与牵引电机连接的牵引端,滑动件上与牵引端相对的另一端设置弹性件安装槽,所述弹性件设置在弹性件安装槽内且一端连接在弹性件安装槽内。Further, one end of the sliding member is the traction end connected with the traction motor, and the other end of the sliding member opposite to the traction end is provided with an elastic member installation groove, the elastic member is arranged in the elastic member installation groove and one end is connected to the elastic member. in the mounting slot.
进一步地,所述的滑动件具有延伸一定长度的滑槽,滑槽的一端敞口,另一端设置挡筋;所述支撑件具有可滑动的设置在滑槽内的滑轨。Further, the sliding piece has a chute extending a certain length, one end of the chute is open, and the other end is provided with a retaining rib; the support piece has a slidable slide rail arranged in the chute.
本发明的第二发明目的为,提供具有更多洗衣工况的洗衣机,具体地,采用了如下的技术方案:The second purpose of the present invention is to provide a washing machine with more laundry working conditions, specifically, the following technical solutions are adopted:
一种具有所述减速离合装置的洗衣机,减速离合装置包括减速机构,减速机构包括输入轴,套设在输入轴上的输入轴套,输出轴及套设在输出轴上的输出轴套,所述的离合套可轴向滑动的设置在输入轴套上;A washing machine with the deceleration clutch device, the deceleration clutch device includes a deceleration mechanism, the deceleration mechanism includes an input shaft, an input shaft sleeve sleeved on the input shaft, an output shaft and an output shaft sleeve sleeved on the output shaft, so The clutch sleeve is axially slidable and arranged on the input shaft sleeve;
洗衣机包括内桶和设置在内桶内的波轮,所述的输出轴与波轮固定连接,所述的输出轴套与内桶固定连接。The washing machine includes an inner tub and a pulsator arranged in the inner tub, the output shaft is fixedly connected with the pulsator, and the output shaft sleeve is fixedly connected with the inner tub.
进一步地,洗衣机包括外桶,所述的内桶设置在外桶内,所述的减速机构包括固定安装在外桶底部的减速器壳体,所述的支撑件和固定座分别固定安装在减速器壳体上。Further, the washing machine includes an outer tub, the inner tub is arranged in the outer tub, the deceleration mechanism includes a decelerator casing fixedly installed at the bottom of the outer tub, and the support member and the fixing seat are respectively fixedly installed in the decelerator casing. superior.
本发明减速离合装置的离合驱动装置通过滑动组件的往复滑动,滑动组件抵接升降组件带动升降组件,升降组件连接拨叉组件驱动其上下动作拨动离合套进行啮合。本发明通过滑动组件、升降组件带动拨叉组件拨动离合套,大大提高了拨叉组件的动作精确,可靠性高,整体结构简单。The clutch driving device of the deceleration clutch device of the present invention slides back and forth through the sliding component, the sliding component abuts the lifting component to drive the lifting component, and the lifting component connects to the fork component to drive its up and down movement to toggle the clutch sleeve for engagement. The invention drives the fork assembly to move the clutch sleeve through the sliding assembly and the lifting assembly, which greatly improves the movement accuracy of the fork assembly, has high reliability and simple overall structure.
本发明的减速离合装置可以提供多种洗涤功能:可以采用以前全自动的洗涤方式,也可以采用手搓的洗涤方式。即在洗涤时:可以提供波轮转动,洗涤桶不转动的洗涤方式,也可以提供波轮转动,洗涤桶自由转动的洗涤方式。在洗衣机整个洗涤过程中,可以采用多种组合洗涤方式,多种水流,循环交叉的洗涤方式运行。使洗涤更充分,衣物更洁净,避免衣物缠绕,提升了洗衣机的用户使用体验。The deceleration clutch device of the present invention can provide various washing functions: the previous fully automatic washing method can be adopted, and the hand-rubbing washing method can also be adopted. That is, during washing: it can provide a washing mode in which the pulsator rotates and the washing tub does not rotate, or can provide a washing mode in which the pulsator rotates and the washing tub rotates freely. During the entire washing process of the washing machine, a variety of combined washing methods, multiple water flows, and cycle-crossing washing methods can be used. The washing is more complete, the clothes are cleaner, the clothes are not entangled, and the user experience of the washing machine is improved.
图1本发明实施例洗衣机的外桶桶底结构装配图;Fig. 1 is an assembly drawing of the bottom structure of the outer tub of the washing machine according to the embodiment of the present invention;
图2本发明实施例洗衣机的外桶桶底结构的仰视图;2 is a bottom view of the bottom structure of the outer tub of the washing machine according to the embodiment of the present invention;
图3本发明实施例洗衣机减速离合装置及排水组件的整体结构装配图;3 is an overall structural assembly diagram of a deceleration clutch device and a drainage assembly of a washing machine according to an embodiment of the present invention;
图4本发明实施例洗衣机减速离合装置的剖视图;4 is a cross-sectional view of a deceleration clutch device of a washing machine according to an embodiment of the present invention;
图5本发明实施例滑动组件与升降组件的装配示意图;FIG. 5 is a schematic assembly diagram of a sliding assembly and a lifting assembly according to an embodiment of the present invention;
图6本发明实施例滑动组件与升降组件的装配爆炸图;6 is an exploded view of the assembly of the sliding assembly and the lifting assembly according to the embodiment of the present invention;
图7本发明实施例滑动件与支撑件的装配爆炸图;FIG. 7 is an exploded view of the assembly of the sliding member and the supporting member according to the embodiment of the present invention;
图8本发明实施例滑动件的立体结构示意图。FIG. 8 is a schematic three-dimensional structural diagram of a sliding member according to an embodiment of the present invention.
附图中的标号说明:1、输出轴;2、输出轴套;3、上端壳;4、制动杆;5、下端壳;6、拨叉座;7、制动带;8、固定套;9、离合套;10、传矩轴套;11、输入轴;12、电机锁紧螺母;13、输入轴套;14、拨叉;15、离合驱动装置;16、固定柱;17、叉接端;18、驱动端;19、牵引绳;20、牵引电机;21、支撑件;22、滑动件;23、升降杆;24、弹性件;25、升降压簧;26、第一滑动下压面;27、第二滑动下压面;28、第三滑动下压面;29、垫片;30、限位卡簧;31、滑槽;32、固定座;33、减震垫;34、卡接槽;35、离合压簧;36、排水电机;37、滑动组件;38、升降组件;39、拨叉组件;40、排水阀;41、外桶;42、滑轨;43、敞口凹槽;44、倾斜过渡面;45、弹性件安装槽。Description of the symbols in the drawings: 1, output shaft; 2, output shaft sleeve; 3, upper end shell; 4, brake lever; 5, lower end shell; 6, shift fork seat; 7, brake band; 8, fixed sleeve ;9, clutch sleeve; 10, torque transmission shaft sleeve; 11, input shaft; 12, motor locking nut; 13, input shaft sleeve; 14, shift fork; 15, clutch drive device; 16, fixed column; 17, fork Terminal; 18, driving end; 19, traction rope; 20, traction motor; 21, support piece; 22, sliding piece; 23, lift rod; 24, elastic piece; 25, lift compression spring; 26, first sliding Pressing surface; 27. Second sliding pressing surface; 28. Third sliding pressing surface; 29. Gasket; 30. Limiting spring; 31. Chute; 32. Fixed seat; 34, snap groove; 35, clutch compression spring; 36, drain motor; 37, slide assembly; 38, lift assembly; 39, shift fork assembly; 40, drain valve; 41, outer barrel; 42, slide rail; 43, Open groove; 44. Inclined transition surface; 45. Mounting groove of elastic piece.
下面结合附图对本发明的一种洗衣机的减速离合装置及洗衣机进行详细描述:The deceleration clutch device and the washing machine of a washing machine of the present invention are described in detail below in conjunction with the accompanying drawings:
如图1至图8所示,本实施例提供一种洗衣机的减速离合装置,包括离合机构,所述的离合机构包括可往复运动进行离合切换的离合套9和驱动离合套9运动的离合驱动装置15,所述的离合驱动装置15包括滑动组件37、与滑动组件37抵接的升降组件38以及与升降组件38连接的拨叉组件39,所述滑动组件37往复滑动,升降组件38在滑动组件37往复滑动的过程中上升/下降带动拨叉组件39拨动离合套9运动。As shown in FIG. 1 to FIG. 8 , this embodiment provides a deceleration clutch device for a washing machine, including a clutch mechanism. The clutch mechanism includes a clutch sleeve 9 that can reciprocate for clutch switching and a clutch drive that drives the clutch sleeve 9 to move. The device 15, the clutch drive device 15 includes a sliding component 37, a lifting component 38 abutting against the sliding component 37, and a fork component 39 connected to the lifting component 38. The sliding component 37 slides back and forth, and the lifting component 38 slides During the reciprocating sliding of the assembly 37, the up/down drives the fork assembly 39 to move the clutch sleeve 9 to move.
本实施例减速离合装置的离合驱动装置15通过滑动组件37的往复滑动,滑动组件37抵接升降组件38带动升降组件38,升降组件38连接拨叉组件39驱动其上下动作拨动离合套9进行啮合。本实施例通过滑动组件37、升降组件38带动拨叉组件39拨动离合套9,大大提高了拨叉组件39的动作精确,可靠性高,整体结构简单。The clutch driving device 15 of the deceleration clutch device in this embodiment slides back and forth through the sliding assembly 37 , the sliding assembly 37 abuts the lifting assembly 38 and drives the lifting assembly 38 , and the lifting assembly 38 is connected to the fork assembly 39 to drive its up and down movement to toggle the clutch sleeve 9 to perform mesh. In this embodiment, the sliding assembly 37 and the lifting assembly 38 drive the fork assembly 39 to move the clutch sleeve 9, which greatly improves the movement accuracy of the fork assembly 39, the reliability is high, and the overall structure is simple.
作为本实施例的一种实施方式,本实施例的升降组件38可抵接在滑动组件37的下方,滑动组件37在滑动的过程中,下压升降组件38下降,升降组件38下压带动拨叉组件39将离合套9向上拨动;滑动组件37反向滑动复位,升降组件38不再受压上升复位,带动拨叉组件39复位,离合套9向下运动。As an implementation of this embodiment, the lifting assembly 38 of this embodiment can be in contact with the lower part of the sliding assembly 37. During the sliding process of the sliding assembly 37, the lifting assembly 38 is pressed down to descend, and the lifting assembly 38 is pressed down to drive the pull. The fork assembly 39 moves the clutch sleeve 9 upward; the sliding assembly 37 slides back to reset, the lifting assembly 38 is no longer under pressure to rise and reset, and drives the shifting fork assembly 39 to reset, and the clutch sleeve 9 moves downward.
作为本实施例的另一种实施方式,本实施例的升降组件38也可抵接在滑动组件37的上方,滑动组件37在滑动的过程中,上顶升降组件38上升,升降组件38上顶拨叉组件39将离合套9向上拨动;滑动组件37反向滑动复位,升降组件38下降复位,拨叉组件39复位,离合套9向下运动。As another implementation of this embodiment, the lifting assembly 38 in this embodiment can also abut on the top of the sliding assembly 37. During the sliding process of the sliding assembly 37, the upper lifting assembly 38 rises, and the lifting assembly 38 lifts up. The fork assembly 39 moves the clutch sleeve 9 upward; the sliding assembly 37 slides back to reset, the lift assembly 38 descends to reset, the fork assembly 39 resets, and the clutch sleeve 9 moves downward.
本实施例的两种实施方式需根据滑动组件37与升降组件38的运动特点采用不同的拨叉组件39,例如,若采用下压方式,拨叉组件39的拨叉的中部为转动支点,而采用上顶方式,拨叉组件39的拨叉的一端为转动支点,另一端叉接住离合套9,升降组件38连接在拨叉的中部。The two implementations of this embodiment need to use different fork assemblies 39 according to the movement characteristics of the sliding assembly 37 and the lifting assembly 38 . In the top-up method, one end of the fork of the fork assembly 39 is the pivot point, the other end is fork to catch the clutch sleeve 9, and the lift assembly 38 is connected to the middle of the fork.
为了便于进一步的详细说明本发明的发明构思,本发明以滑动组件37下压升降组件38的离合驱动方式为例进行说明。In order to facilitate further detailed description of the inventive concept of the present invention, the present invention takes the clutch driving manner in which the sliding component 37 presses down the lifting component 38 as an example for description.
如图3至图6所示,本实施例所述的滑动组件37包括可往复滑动的滑动件22,滑动件22具有多个滑动下压面,滑动件22往复滑动的过程,各滑动下压面分别抵接升降组件38,升降组件38驱动拨叉组件39拨动离合套9至不同位置。As shown in FIGS. 3 to 6 , the sliding assembly 37 in this embodiment includes a reciprocating sliding member 22 , and the sliding member 22 has a plurality of sliding pressing surfaces. During the reciprocating sliding process of the sliding member 22 , each sliding pressing The surfaces are respectively abutted against the lift assembly 38, and the lift assembly 38 drives the fork assembly 39 to toggle the clutch sleeve 9 to different positions.
本实施例通过滑动件22的多个滑动下压面在滑动件滑动的过程中分别下压升降组件38,实现驱动拨叉组件39拨动离合套9,离合驱动装置15实现离合套9运动切换啮 合状态的方式简单、精准,且滑动件22到达确定的滑动下压面下压升降组件38的位置时,可以持续保持对于升降组件38的下压位置,离合套9啮合状态更加稳定。In this embodiment, the plurality of sliding pressing surfaces of the sliding member 22 respectively press down the lifting assembly 38 during the sliding process of the sliding member, so as to drive the fork assembly 39 to move the clutch sleeve 9 , and the clutch driving device 15 realizes the movement switching of the clutch sleeve 9 The method of engaging state is simple and precise, and when the sliding member 22 reaches a certain position where the sliding pressing surface presses down the lifting assembly 38, it can continue to maintain the depressed position for the lifting assembly 38, and the engaging state of the clutch sleeve 9 is more stable.
进一步地,作为本实施例的一种优选实施方式,本实施例所述的离合机构包括传矩轴套10和固定套8,所述的离合套9位于传矩轴套10与固定套8之间。Further, as a preferred implementation of this embodiment, the clutch mechanism described in this embodiment includes a torque transmission sleeve 10 and a fixed sleeve 8 , and the clutch sleeve 9 is located between the torque transmission sleeve 10 and the fixed sleeve 8 . between.
本实施例所述的滑动件22具有下压行程依次增加的第一滑动下压面26、第二滑动下压面27和第三滑动下压面28:The sliding member 22 described in this embodiment has a first sliding pressing surface 26, a second sliding pressing surface 27 and a third sliding pressing surface 28 whose pressing strokes increase in sequence:
所述第一滑动下压面26抵接升降组件38,升降组件38带动拨叉组件39拨动离合套9与传矩轴套10啮合传动,所述第二滑动下压面27抵接升降组件38,升降组件38带动拨叉组件39拨动离合套9与传矩轴套10、固定套8均分离,所述第三滑动下压面28抵接升降组件38,升降组件38带动拨叉组件39拨动离合套9与固定套8啮合传动。The first sliding pressing surface 26 abuts against the lifting assembly 38, the lifting assembly 38 drives the fork assembly 39 to toggle the clutch sleeve 9 and the torque transmission sleeve 10 for meshing transmission, and the second sliding pressing surface 27 abuts the lifting assembly. 38. The lifting assembly 38 drives the fork assembly 39 to separate the clutch sleeve 9 from the torque transmission shaft sleeve 10 and the fixing sleeve 8. The third sliding pressing surface 28 abuts the lifting assembly 38, and the lifting assembly 38 drives the fork assembly. 39 The toggle clutch sleeve 9 is engaged with the fixed sleeve 8 for transmission.
本实施例的减速离合装置通过滑动件22的第一滑动下压面26、第二滑动下压面27和第三滑动下压面28的下压行程实现里离合套9的三种啮合状态,从而实现了洗衣机的三种洗衣工况:The deceleration clutch device of this embodiment realizes three meshing states of the inner clutch sleeve 9 through the pressing strokes of the first sliding pressing surface 26 , the second sliding pressing surface 27 and the third sliding pressing surface 28 of the sliding member 22 . Thereby, three washing conditions of the washing machine are realized:
洗衣机的离合套9与固定套8啮合固定、制动轮处于制动状态,波轮正反转,进行第一洗涤过程;The clutch sleeve 9 of the washing machine is engaged with the fixed sleeve 8 and fixed, the brake wheel is in the braking state, the pulsator is reversed, and the first washing process is performed;
洗衣机的离合套与传矩轴套10、固定套8均分离,制动轮处于自由转动状态,波轮正反转、内桶自由运转,进行第二洗涤过程;The clutch sleeve of the washing machine is separated from the torque transmission shaft sleeve 10 and the fixed sleeve 8, the brake wheel is in a free rotation state, the pulsator is in a forward and reverse rotation, and the inner tub is free to run, and the second washing process is performed;
洗衣机的离合套9与固定套8啮合固定、制动轮与输入轴同步联动,波轮、内桶同速同向高速旋转,进行脱水过程。The clutch sleeve 9 of the washing machine is meshed and fixed with the fixed sleeve 8, the brake wheel and the input shaft are synchronously linked, and the pulsator and the inner tub rotate at the same speed and the same direction and high speed to carry out the dehydration process.
为了确保滑动组件37滑动过程中升降组件始终与滑动件的各个滑动下压面抵接,本实施例所述的滑动组件37的滑动件22,滑动件22具有敞口凹槽43,敞口凹槽43内设置多个滑动下压面,滑动件22往复滑动的过程,各滑动下压面分别抵接升降组件38,升降组件38驱动拨叉组件39拨动离合套9运动至各啮合位置。In order to ensure that during the sliding process of the sliding component 37, the lifting component always abuts against each sliding pressing surface of the sliding component, the sliding component 22 of the sliding component 37 in this embodiment has an open groove 43, and the sliding component 22 has an open groove 43. A plurality of sliding pressing surfaces are arranged in the groove 43. During the reciprocating sliding of the sliding member 22, each sliding pressing surface abuts the lifting assembly 38 respectively. The lifting assembly 38 drives the fork assembly 39 to move the clutch sleeve 9 to each meshing position.
为了实现滑动件22的往复滑动,本实施例所述的滑动组件37包括牵引电机20和固定设置的支撑件21,所述的滑动件22可滑动的设置在支撑件21上,所述的牵引电机20牵引滑动件22在支撑件21上滑动。In order to realize the reciprocating sliding of the sliding member 22, the sliding assembly 37 in this embodiment includes a traction motor 20 and a fixed support member 21. The sliding member 22 is slidably disposed on the support member 21, and the traction The motor 20 pulls the slider 22 to slide on the support 21 .
本实施例所述的滑动组件37还包括固定座32和弹性件24,所述固定座32固定设置,所述弹性件24的一端设置在固定座32上,另一端设置在滑动件22上,弹性件24在牵引电机20牵引滑动件22滑动时拉伸形变产生驱动滑动件22沿与牵引方向反向滑动复位的弹性力。The sliding assembly 37 in this embodiment further includes a fixed seat 32 and an elastic member 24, the fixed seat 32 is fixedly arranged, one end of the elastic member 24 is arranged on the fixing seat 32, and the other end is arranged on the sliding member 22, When the traction motor 20 pulls the sliding member 22 to slide, the elastic member 24 is stretched and deformed to generate an elastic force that drives the sliding member 22 to slide and return in the opposite direction to the pulling direction.
本实施例所述滑动件22的一端为与牵引电机20连接的牵引端,滑动件22上与牵引端相对的另一端设置弹性件安装槽45,所述弹性件24设置在弹性件安装槽45内且一端连接在弹性件安装槽45内。具体地,所述的弹性件安装槽45内设置用于固定安装弹性件24的固定柱16。In this embodiment, one end of the sliding member 22 is the traction end connected to the traction motor 20 , the other end of the sliding member 22 opposite to the traction end is provided with an elastic member installation groove 45 , and the elastic member 24 is set in the elastic member installation groove 45 The inner and one end is connected in the elastic member installation groove 45 . Specifically, a fixing column 16 for fixing and installing the elastic member 24 is provided in the elastic member installation groove 45 .
本实施例的滑动件22具有卡接槽34,牵引电机20通过牵引绳19固定连接在卡接槽34内。The sliding member 22 of this embodiment has a snap groove 34 , and the traction motor 20 is fixedly connected in the snap groove 34 through the traction rope 19 .
为了确保滑动件22沿着确定的路径稳定滑动,本实施例所述的滑动件22具有延伸一定长度的滑槽31,滑槽31的一端敞口,另一端设置挡筋;所述支撑件21具有可滑动的设置在滑槽内的滑轨42。In order to ensure the sliding member 22 slides stably along a certain path, the sliding member 22 in this embodiment has a chute 31 extending a certain length, one end of the chute 31 is open, and the other end is provided with a retaining rib; the support 21 There is a slide rail 42 which is slidably arranged in the chute.
为了实现升降组件38与拨叉组件39之间的配合,本实施例所述的拨叉组件39包括拨叉14和拨叉座6,拨叉14的中部可转动的安装在固定设置的拨叉座6上,所述的拨叉14具有与升降组件38相抵接的驱动端18和拨动离合套9运动的叉接端17。In order to realize the cooperation between the lift assembly 38 and the shift fork assembly 39, the shift fork assembly 39 described in this embodiment includes a shift fork 14 and a shift fork seat 6, and the middle of the shift fork 14 is rotatably installed on a fixed shift fork On the seat 6 , the shift fork 14 has a drive end 18 abutting against the lift assembly 38 and a fork end 17 for moving the shift clutch sleeve 9 .
本实施例所述的升降组件38包括升降杆23,升降杆23的一端抵接在滑动件22的滑动下压面上,另一端与拨叉14的驱动端18连接。The lifting assembly 38 in this embodiment includes a lifting rod 23 , one end of the lifting rod 23 abuts on the sliding pressing surface of the sliding member 22 , and the other end is connected to the driving end 18 of the fork 14 .
进一步地,本实施例所述的升降组件38包括升降压簧25和限位卡簧30;所述的滑动组件37包括可往复滑动的滑动件22,滑动件22具有多个滑动下压面;所述拨叉14的驱动端18具有安装孔。Further, the lifting assembly 38 in this embodiment includes a lifting compression spring 25 and a limit spring 30; the sliding assembly 37 includes a reciprocating sliding member 22, and the sliding member 22 has a plurality of sliding pressing surfaces ; The drive end 18 of the fork 14 has a mounting hole.
本实施例所述升降杆23的一端穿过安装孔,所述的限位卡簧30设置在升降杆23穿过安装孔的一端,用于阻挡升降杆23由安装孔向滑动件22一侧脱出;升降杆23的另一端抵接在所述滑动件22的滑动下压面上,所述的升降压簧25设置在升降杆23抵接滑动下压面的一端,升降压簧25的两端分别抵接在升降杆23和拨叉14上,这样,一方面可使得升降杆23与滑动件22的滑动下压面保持抵接,使得离合套9保持在确定的啮合状态下;另一方面,在滑动件22滑动复位的过程中,升降压簧25作用于升降杆23上,使其上升复位。In this embodiment, one end of the lifting rod 23 passes through the installation hole, and the limit spring 30 is provided at one end of the lifting rod 23 passing through the installation hole, and is used to block the lifting rod 23 from the installation hole to the side of the sliding member 22 The other end of the lift rod 23 abuts on the sliding pressing surface of the sliding member 22, and the lifting and pressing spring 25 is arranged on the end of the lifting rod 23 that abuts on the sliding pressing surface, and the lifting and pressing spring 25 The two ends of the two abut on the lifting rod 23 and the shifting fork 14 respectively, so that on the one hand, the lifting rod 23 can be kept in contact with the sliding pressing surface of the sliding member 22, so that the clutch sleeve 9 is kept in a certain meshing state; On the other hand, during the sliding reset process of the sliding member 22, the lift-up compression spring 25 acts on the lift rod 23 to make it rise and reset.
本实施例所述滑动件22往复滑动的过程,各滑动下压面分别抵接升降杆23,升降杆23带动拨叉14拨动离合套9运动至各啮合位置。In the reciprocating sliding process of the sliding member 22 in this embodiment, each sliding pressing surface abuts the lifting rod 23 respectively, and the lifting rod 23 drives the fork 14 to move the clutch sleeve 9 to each meshing position.
进一步地,本实施例升降杆23穿过安装孔的一端设置垫片29,垫片29位于限位卡簧30与拨叉的安装孔之间。Further, in this embodiment, a gasket 29 is provided at one end of the lifting rod 23 passing through the mounting hole, and the gasket 29 is located between the limiting spring 30 and the mounting hole of the shift fork.
优选地,如图5及图6所示,本实施例所述的滑动件22具有下压行程依次增加的第一滑动下压面26、第二滑动下压面27和第三滑动下压面28,各滑动下压面之间通过 倾斜过渡面44过渡连接,所述的升降杆23朝向倾斜过渡面44侧倾斜设置。这样,便于升降杆23在各个滑动下压面之间滑动,离合切换更加顺畅。Preferably, as shown in FIGS. 5 and 6 , the sliding member 22 in this embodiment has a first sliding pressing surface 26 , a second sliding pressing surface 27 and a third sliding pressing surface whose pressing strokes increase in sequence. 28. The sliding and pressing surfaces are connected by a transition through an inclined transition surface 44, and the lift rod 23 is inclined toward the inclined transition surface 44 side. In this way, it is convenient for the lift rod 23 to slide between the sliding pressing surfaces, and the clutch switching is smoother.
本实施例同时提供了一种具有所述减速离合装置的洗衣机,减速离合装置包括减速机构,减速机构包括输入轴11,套设在输入轴11上的输入轴套13,输出轴1及套设在输出轴1上的输出轴套2,所述的离合套9可轴向滑动的设置在输入轴套13上;洗衣机包括内桶和设置在内桶内的波轮,所述的输出轴1与波轮固定连接,所述的输出轴套2与内桶固定连接。This embodiment also provides a washing machine with the deceleration clutch device. The deceleration clutch device includes a deceleration mechanism, and the deceleration mechanism includes an input shaft 11 , an input shaft sleeve 13 sleeved on the input shaft 11 , the output shaft 1 and the sleeve The output shaft sleeve 2 on the output shaft 1, the clutch sleeve 9 is axially slidable on the input shaft sleeve 13; the washing machine includes an inner tub and a pulsator arranged in the inner tub, the output shaft 1 and the wave The wheels are fixedly connected, and the output shaft sleeve 2 is fixedly connected with the inner barrel.
进一步地,本实施例的洗衣机还包括外桶41,外桶41上具有排水口,外桶底部安装控制排水口开闭的排水阀40和拉动排水阀动作的排水电机36,洗衣机的减速离合装置包括制动轮,制动轮的外周上设置制动带7,制动带7的一端连接制动杆4,制动杆4上设置制动杆扭簧,所述的排水电机36还连接所述制动杆4。Further, the washing machine of this embodiment further includes an outer tub 41 with a drain port, a drain valve 40 for controlling the opening and closing of the drain port and a drain motor 36 for pulling the drain valve at the bottom of the outer tub, and a deceleration clutch device of the washing machine. Including a brake wheel, the outer circumference of the brake wheel is provided with a brake band 7, one end of the brake band 7 is connected to the brake lever 4, the brake lever 4 is provided with a brake lever torsion spring, and the drain motor 36 is also connected to the The brake lever 4 is described.
本实施例的排水电机36具有两个行程:排水电机36拉开第一行程,制动杆4被拉开,制动带7松开,制动轮不被制动,排水阀不动作(不排水);排水电机拉开第二行程,制动杆和排水阀均被拉开,制动轮不被制动,排水阀排水。The drain motor 36 in this embodiment has two strokes: the drain motor 36 opens the first stroke, the brake lever 4 is pulled open, the brake band 7 is released, the brake wheel is not braked, and the drain valve does not act (no action). drain); the drain motor pulls the second stroke, the brake lever and the drain valve are both pulled open, the brake wheel is not braked, and the drain valve drains water.
本实施例的排水阀具有排水阀拉杆,所述的排水电机36与排水阀拉杆连接。所述的排水阀拉杆与排水电机36之间通过拉伸弹簧连接,排水电机36进行第一牵引行程的过程中拉伸弹簧伸长,排水阀拉杆不动作,排水阀保持关闭状态。The drain valve in this embodiment has a drain valve pull rod, and the drain motor 36 is connected to the drain valve pull rod. The drain valve pull rod and the drain motor 36 are connected by a tension spring, the tension spring stretches during the first traction stroke of the drain motor 36, the drain valve pull rod does not move, and the drain valve remains closed.
本实施例所述的减速机构包括固定安装在外桶41底部的减速器壳体,所述的支撑件21和固定座32分别固定安装在减速器壳体上。The deceleration mechanism described in this embodiment includes a decelerator casing fixedly mounted on the bottom of the outer tub 41 , and the support member 21 and the fixing seat 32 are respectively fixedly installed on the decelerator casing.
为了实现固定套8的固定设置,本实施例的减速机构包括制动轮,所述的制动轮设置在所述减速器壳体的内部腔室内,减速器壳体上具有用于输入轴套13穿过的壳体入口,所述的固定套8包括固定在减速器壳体上且位于壳体入口外周的环形本体,环形本体上设置洗涤啮合齿,所述的离合套9上靠近固定套8的一端设置上啮合齿,所述离合套9的上啮合齿与所述固定套8的洗涤啮合齿啮合锁定所述输入轴套13。In order to realize the fixed setting of the fixing sleeve 8, the speed reduction mechanism of this embodiment includes a braking wheel, and the braking wheel is arranged in the inner cavity of the speed reducer housing, and the speed reducer housing has an input shaft sleeve on the speed reducer housing. 13 through the casing inlet, the fixed sleeve 8 includes an annular body fixed on the reducer casing and located on the outer periphery of the casing inlet, the annular body is provided with washing meshing teeth, the clutch sleeve 9 is close to the fixed sleeve One end of 8 is provided with upper meshing teeth, and the upper meshing teeth of the clutch sleeve 9 engage with the washing meshing teeth of the fixing sleeve 8 to lock the input shaft sleeve 13 .
本实施例所述的输入轴11的外周上设置外花键,所述的传矩轴套10具有内花键,传矩轴套10的内花键与输入轴11的外花键相嵌合,传矩轴套10随着输入轴11同步转动。The input shaft 11 in this embodiment is provided with external splines on the outer circumference, the torque transmission sleeve 10 has internal splines, and the internal splines of the torque transmission sleeve 10 are fitted with the external splines of the input shaft 11 , the torque transmission sleeve 10 rotates synchronously with the input shaft 11 .
本实施例的输入轴11上套设用于将输入轴与驱动电机的转子固定连接的电机锁紧螺母12,所述传矩轴套10上靠近驱动电机的一端端面设置减震垫33。The input shaft 11 of this embodiment is sleeved with a motor locking nut 12 for fixedly connecting the input shaft and the rotor of the driving motor, and a shock absorbing pad 33 is provided on one end face of the torque transmission shaft sleeve 10 close to the driving motor.
本实施例的制动轮包括具有开口容纳腔的制动轮本体和与制动本体的开口端固定 连接的制动轮轴,所述的制动轮轴与所述的减速器壳体之间设置双向转动轴承,这样,本实施例的制动轮可进行双向转动。The brake wheel of this embodiment includes a brake wheel body with an open accommodating cavity and a brake wheel shaft fixedly connected with the open end of the brake body, and a two-way arrangement is arranged between the brake wheel shaft and the reducer housing. By rotating the bearing, the brake wheel of this embodiment can rotate in both directions.
本实施例的减速器壳体包括上端壳3和下端壳5,两者相连接围成内部腔室,所述的制动轮设置在下端壳5的内部腔室内,本实施例的拨叉座6固定安装在所述的下端壳5的底部端盖上。The reducer housing of this embodiment includes an upper end housing 3 and a lower end housing 5, which are connected to form an inner chamber. The braking wheel is arranged in the inner chamber of the lower end housing 5. The shift fork seat of this embodiment 6 is fixedly installed on the bottom end cover of the lower end shell 5 .
本实施例的输入轴套13上套设用于离合套9弹性复位啮合的离合压簧35,离合压簧35设置在离合套9与下端壳5的底部端面之间。In this embodiment, the input shaft sleeve 13 is sleeved with a clutch compression spring 35 for elastic reset engagement of the clutch sleeve 9 .
本实施例还提供了一种洗衣机的控制方法,洗衣机包括用于驱动减速离合装置的驱动电机,所述控制方法包括:洗衣机控制离合驱动装置的升降组件38在滑动组件37往复滑动的过程中带动拨叉组件39拨动离合套至不同位置,实现洗衣机不同的洗衣工况。This embodiment also provides a control method for a washing machine, the washing machine includes a drive motor for driving the deceleration clutch device, and the control method includes: the washing machine controls the lifting component 38 of the clutch drive device to drive the sliding component 37 during the reciprocating sliding process The shifting fork assembly 39 shifts the clutch sleeve to different positions to realize different washing conditions of the washing machine.
进一步地,洗衣机包括用于驱动减速离合装置的驱动电机,所述的离合机构包括可与输入轴同步转动的传矩轴套和固定设置的固定套,所述的离合套位于传矩轴套与固定套之间,减速机构包括可双向转动的制动轮,所述的输入轴套、输出轴套分别与所述制动轮固定连接:Further, the washing machine includes a drive motor for driving the deceleration clutch device, the clutch mechanism includes a torque transmission shaft sleeve that can rotate synchronously with the input shaft and a fixed fixed sleeve, the clutch sleeve is located between the torque transmission shaft sleeve and the torque transmission shaft sleeve. Between the fixed sleeves, the deceleration mechanism includes a bidirectionally rotatable brake wheel, and the input shaft sleeve and the output shaft sleeve are respectively fixedly connected to the brake wheel:
洗衣机控制离合驱动装置驱动离合套与固定套啮合固定、制动轮处于制动状态,控制与减速离合装置输出轴连接的波轮正反转,进行第一洗涤过程;The washing machine controls the clutch drive device to drive the clutch sleeve and the fixed sleeve to engage and fix, the brake wheel is in the braking state, and controls the forward and reverse rotation of the pulsator connected to the output shaft of the deceleration clutch device to perform the first washing process;
控制离合驱动装置驱动离合套与固定套分离且不与传矩轴套啮合固定、制动轮处于自由转动状态,控制与减速离合装置输出轴连接的波轮正反转、内桶自由运转,进行第二洗涤过程;Control the clutch drive device to drive the clutch sleeve to separate from the fixed sleeve and not engage and fix with the torque transmission shaft sleeve, the brake wheel is in a free rotation state, control the forward and reverse rotation of the pulsator connected to the output shaft of the deceleration clutch device, and the inner barrel to run freely. Two washing process;
控制离合驱动装置驱动离合套与传矩轴套啮合固定、制动轮与输入轴同步联动,控制与减速离合装置输出轴连接的波轮、内桶同速同向高速旋转,实现脱水过程。The clutch drive device is controlled to drive the clutch sleeve and the torque transmission sleeve to engage and fix, the brake wheel and the input shaft are synchronously linked, and the pulsator connected to the output shaft of the deceleration clutch device and the inner barrel are controlled to rotate at the same speed and the same direction and high speed to realize the dehydration process.
进一步地,本实施例的控制方法包括:Further, the control method of this embodiment includes:
洗衣机控制牵引电机20处于初始位置,升降杆23抵接在滑动件22的第一滑动下压面26上:拨叉14处于脱水侧,离合套9的上齿和传矩轴套10齿啮合,脱水状态;此时,排水电机拉开第二行程,制动杆4和排水阀均被拉开。The washing machine controls the traction motor 20 to be in the initial position, the lift rod 23 abuts on the first sliding pressing surface 26 of the slider 22: the shift fork 14 is on the dehydration side, the upper teeth of the clutch sleeve 9 mesh with the teeth of the torque transmission sleeve 10, Dehydration state; at this time, the drain motor pulls the second stroke, and both the brake lever 4 and the drain valve are pulled open.
洗衣机控制牵引电机20牵引滑动件22运动至升降杆23抵接在滑动件22的第二滑动下压面27上,拨叉14位于传矩轴套10和固定套8之间,离合套9的上下齿和传矩轴套10和固定套8的齿均是分离状态。此时,排水电机拉开第一行程,制动杆被拉开,排水阀不动作(不排水)。The washing machine controls the traction motor 20 to pull the sliding member 22 to move until the lifting rod 23 abuts on the second sliding pressing surface 27 of the sliding member 22, the shift fork 14 is located between the torque transmission shaft sleeve 10 and the fixed sleeve 8, and the clutch sleeve 9 The upper and lower teeth and the teeth of the torque transmission sleeve 10 and the fixed sleeve 8 are all separated. At this time, the drain motor pulls the first stroke, the brake lever is pulled open, and the drain valve does not act (no drain).
洗衣机控制牵引电机20牵引滑动件22运动至升降杆23抵接在滑动件22的第三滑 动下压面28上,拨叉14位于上部,离合套9的齿和固定套8的齿啮合(和传矩轴套10的齿分离),为普通洗涤状态。此时,排水电机不拉开,制动杆和排水阀均不动作(不排水)。The washing machine controls the traction motor 20 to pull the sliding member 22 to move until the lift rod 23 abuts on the third sliding pressing surface 28 of the sliding member 22, the shifting fork 14 is located on the upper part, and the teeth of the clutch sleeve 9 engage with the teeth of the fixed sleeve 8 (and The teeth of the torque transmission sleeve 10 are separated), and it is in a normal washing state. At this time, the drain motor does not open, and neither the brake lever nor the drain valve operates (no drain).
现有的全自动洗衣机洗涤时制动轮是处于制动状态,减速离合装置只能驱动波轮转动,脱水时,制动轮虽然能够转动,但是在单向轴承的限制下只能保持单向转动,这样就极大的限定了洗涤过程中内桶不能转动或者即使转动其转动方式也比较单一,不利于形成多样性的洗涤方式。The brake wheel of the existing fully automatic washing machine is in a braking state when washing, and the deceleration clutch device can only drive the pulsator to rotate. During dehydration, although the brake wheel can rotate, it can only maintain one direction under the limitation of the one-way bearing. Rotation, which greatly restricts the inner tub from rotating during the washing process, or even if it rotates, the rotation mode is relatively simple, which is not conducive to the formation of a variety of washing methods.
本实施例的减速离合装置的制动轮可双向转动,从而带动内桶具有更多旋转方式,理论上可提供更多的洗涤方式:通过控制离合驱动装置驱动离合套与固定套啮合固定,输入轴套13被锁定,同时制动轮也被锁定,减速离合装置单驱动波轮转动的洗涤方式;通过控制离合驱动装置驱动离合套与固定套分离且不与传矩轴套啮合固定,输入轴套13解除锁定,制动轮随之可双向自由转动,减速离合装置单驱动波轮转动、内桶自由转动的洗涤方式。The braking wheel of the deceleration clutch device in this embodiment can rotate in both directions, thereby driving the inner tub to have more rotation modes, and theoretically, it can provide more washing modes: by controlling the clutch drive device, the clutch sleeve is driven to engage with the fixed sleeve, and the input shaft is engaged and fixed. The sleeve 13 is locked, and the brake wheel is also locked at the same time, the washing method of decelerating the clutch device to drive the rotation of the pulsator; by controlling the clutch drive device to drive the clutch sleeve to separate from the fixed sleeve and not engage and fix with the torque transmission sleeve, the input sleeve 13 Unlocking, the brake wheel can rotate freely in both directions, the deceleration clutch device single-drives the pulsator to rotate, and the inner barrel rotates freely.
因此,本实施例的减速离合装置可以提供多种洗涤功能:可以采用以前全自动的洗涤方式,也可以采用手搓的洗涤方式。即在洗涤时:可以提供波轮转动,内桶不转动的洗涤方式,也可以提供波轮转动,内桶自由转动的洗涤方式。在洗衣机整个洗涤过程中,可以采用多种组合洗涤方式,多种水流,循环交叉的洗涤方式运行,使洗涤更充分,衣物更洁净,避免衣物缠绕,提升了用户的使用体验。Therefore, the deceleration clutch device of this embodiment can provide various washing functions: the previous fully automatic washing method can be adopted, and the hand rubbing washing method can also be adopted. That is, when washing: it can provide a washing method in which the pulsator rotates and the inner barrel does not rotate, or a washing method in which the pulsator rotates and the inner barrel rotates freely. During the entire washing process of the washing machine, a variety of combined washing methods, multiple water flows, and cyclic cross washing modes can be used to run the washing method, which makes the washing more sufficient, the clothes are cleaner, and the clothes are not entangled, and the user experience is improved.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Within the scope of the technical solution of the present invention, personnel can make some changes or modifications to equivalent examples of equivalent changes by using the above-mentioned technical content, but any content that does not depart from the technical solution of the present invention is based on the technical solution of the present invention. Substantially any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
Claims (10)
- 一种洗衣机的减速离合装置,其特征在于,包括离合机构,所述的离合机构包括可往复运动进行离合切换的离合套和驱动离合套运动的离合驱动装置,所述的离合驱动装置包括滑动组件、与滑动组件抵接的升降组件以及与升降组件连接的拨叉组件,所述升降组件在滑动组件往复滑动的过程中上升/下降带动拨叉组件拨动离合套运动。A deceleration clutch device for a washing machine is characterized in that it includes a clutch mechanism, the clutch mechanism includes a clutch sleeve capable of reciprocating motion for clutch switching and a clutch drive device for driving the movement of the clutch sleeve, and the clutch drive device includes a sliding component , A lift assembly abutting against the sliding assembly and a shift fork assembly connected with the lift assembly, the lift assembly rises/descends during the reciprocating sliding process of the slide assembly to drive the shift fork assembly to move the clutch sleeve.
- 根据权利要求1所述的减速离合装置,其特征在于,所述的拨叉组件包括拨叉和拨叉座,拨叉的中部可转动的安装在固定设置的拨叉座上,所述的拨叉具有与升降组件相抵接的驱动端和拨动离合套运动的叉接端;The deceleration clutch device according to claim 1, wherein the shift fork assembly comprises a shift fork and a shift fork seat, the middle part of the shift fork is rotatably mounted on the fixed shift fork seat, and the shift fork The fork has a drive end abutting against the lifting assembly and a fork end for shifting the movement of the clutch sleeve;所述的升降组件包括升降杆,升降杆的一端抵接在滑动组件上,另一端与拨叉的驱动端连接。The lifting assembly includes a lifting rod, one end of the lifting rod abuts on the sliding assembly, and the other end is connected with the driving end of the fork.
- 根据权利要求2所述的减速离合装置,其特征在于,所述的升降组件包括升降压簧和限位卡簧;所述的滑动组件包括可往复滑动的滑动件,滑动件具有多个滑动下压面;所述拨叉的驱动端具有安装孔;The deceleration clutch device according to claim 2, wherein the lift assembly includes a lift compression spring and a limit snap spring; the sliding assembly includes a reciprocating sliding member, and the sliding member has a plurality of sliding members. a pressing surface; the driving end of the fork has a mounting hole;所述升降杆的一端穿过安装孔,所述的限位卡簧设置在升降杆穿过安装孔的一端,升降杆的另一端抵接在所述滑动件的滑动下压面上,所述的升降压簧设置在升降杆抵接滑动下压面的一端,升降压簧的两端分别抵接在升降杆和拨叉上;One end of the lifting rod passes through the installation hole, the limit circlip is arranged at one end of the lifting rod passing through the installation hole, and the other end of the lifting rod abuts on the sliding pressing surface of the sliding member. The lifting and compression spring is arranged at one end of the lifting rod abutting on the sliding pressing surface, and the two ends of the lifting and compression spring are respectively abutted on the lifting rod and the shifting fork;所述滑动件往复滑动的过程,各滑动下压面分别抵接升降杆,升降杆带动拨叉拨动离合套运动至各啮合位置。In the process of reciprocating sliding of the sliding member, each sliding pressing surface abuts the lifting rod respectively, and the lifting rod drives the shift fork to move the clutch sleeve to each meshing position.
- 根据权利要求3所述的减速离合装置,其特征在于,所述的滑动件具有下压行程依次增加的第一滑动下压面、第二滑动下压面和第三滑动下压面,各滑动下压面之间通过倾斜过渡面过渡连接,所述的升降杆朝向倾斜过渡面侧倾斜设置。The deceleration clutch device according to claim 3, wherein the sliding member has a first sliding pressing surface, a second sliding pressing surface and a third sliding pressing surface whose pressing strokes increase in sequence, each sliding The pressing surfaces are connected by an inclined transition surface, and the lift rod is inclined toward the inclined transition surface.
- 根据权利要求1所述的减速离合装置,其特征在于,所述的滑动组件包括可往复滑动的滑动件,滑动件具有敞口凹槽,敞口凹槽内设置多个滑动下压面,滑动件往复滑动的过程,各滑动下压面分别抵接升降组件,升降组件驱动拨叉组件拨动离合套运动至各啮合位置。The deceleration clutch device according to claim 1, wherein the sliding component comprises a reciprocating sliding member, the sliding member has an open groove, and a plurality of sliding pressing surfaces are arranged in the open groove, and the sliding member can slide. During the process of reciprocating sliding of the piece, each sliding pressing surface abuts the lifting assembly respectively, and the lifting assembly drives the fork assembly to move the clutch sleeve to each meshing position.
- 根据权利要求5所述的减速离合装置,其特征在于,所述的滑动组件包括牵引电机和固定设置的支撑件,所述的滑动件可滑动的设置在支撑件上,所述的牵引电机牵引滑动件在支撑件上滑动;The deceleration clutch device according to claim 5, wherein the sliding assembly comprises a traction motor and a fixed support member, the sliding member is slidably arranged on the support member, and the traction motor pulls The slider slides on the support;所述的滑动组件还包括固定座和弹性件,所述固定座固定设置,所述弹性件的一端设置在固定座上,另一端设置在滑动件上,弹性件在牵引电机牵引滑动件滑动时拉伸形变产生驱动滑动件沿与牵引方向反向滑动复位的弹性力。The sliding assembly also includes a fixed seat and an elastic member, the fixed seat is fixedly arranged, one end of the elastic member is arranged on the fixed seat, and the other end is arranged on the sliding member, and the elastic member slides when the traction motor pulls the sliding member. The tensile deformation produces an elastic force that drives the sliding member to slide and return in the opposite direction to the pulling direction.
- 根据权利要求6所述的减速离合装置,其特征在于,所述滑动件的一端为与牵引电机连接的牵引端,滑动件上与牵引端相对的另一端设置弹性件安装槽,所述弹性件设置在弹性件安装槽内且一端连接在弹性件安装槽内。The deceleration clutch device according to claim 6, wherein one end of the sliding member is a traction end connected to the traction motor, and the other end of the sliding member opposite to the traction end is provided with an elastic member installation groove, and the elastic member It is arranged in the elastic piece installation groove and one end is connected in the elastic piece installation groove.
- 根据权利要求6所述的减速离合装置,其特征在于,所述的滑动件具有延伸一定长度的滑槽,滑槽的一端敞口,另一端设置挡筋;所述支撑件具有可滑动的设置在滑槽内的滑轨。The deceleration clutch device according to claim 6, wherein the sliding member has a chute extending a certain length, one end of the chute is open, and the other end is provided with a retaining rib; the supporting member has a slidable setting Slide rails in the chute.
- 一种具有如权利要求1-8任意一项所述减速离合装置的洗衣机,其特征在于,减速离合装置包括减速机构,减速机构包括输入轴,套设在输入轴上的输入轴套,输出轴及套设在输出轴上的输出轴套,所述的离合套可轴向滑动的设置在输入轴套上;A washing machine with the deceleration clutch device according to any one of claims 1-8, characterized in that the deceleration clutch device includes a deceleration mechanism, the deceleration mechanism includes an input shaft, an input shaft sleeve sleeved on the input shaft, and the output shaft and an output shaft sleeve sleeved on the output shaft, and the clutch sleeve can be axially slidably arranged on the input shaft sleeve;洗衣机包括内桶和设置在内桶内的波轮,所述的输出轴与波轮固定连接,所述的输出轴套与内桶固定连接。The washing machine includes an inner tub and a pulsator arranged in the inner tub, the output shaft is fixedly connected with the pulsator, and the output shaft sleeve is fixedly connected with the inner tub.
- 如权利要求9所述的洗衣机,其特征在于,包括外桶,所述的内桶设置在外桶内,所述的减速机构包括固定安装在外桶底部的减速器壳体,所述的支撑件和固定座分别固定安装在减速器壳体上。The washing machine according to claim 9, characterized in that it comprises an outer tub, the inner tub is arranged in the outer tub, the deceleration mechanism comprises a decelerator housing fixedly installed at the bottom of the outer tub, the support and the fixed The seats are respectively fixed and installed on the reducer housing.
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CN202010699552.1A CN113957667B (en) | 2020-07-20 | 2020-07-20 | Speed reduction clutch device of washing machine and washing machine |
CN202010699552.1 | 2020-07-20 |
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