CN113152028B - Washing machine speed reduction clutch and washing machine - Google Patents

Washing machine speed reduction clutch and washing machine Download PDF

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Publication number
CN113152028B
CN113152028B CN202010011764.6A CN202010011764A CN113152028B CN 113152028 B CN113152028 B CN 113152028B CN 202010011764 A CN202010011764 A CN 202010011764A CN 113152028 B CN113152028 B CN 113152028B
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washing machine
rolling
shaft
washing
annular
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CN113152028A (en
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许益勇
林华斌
叶芳芳
黄厅厅
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Zhejiang Sanxing Mechanical & Electronical Stock Co ltd
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Zhejiang Sanxing Mechanical & Electronical Stock Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a washing machine speed reduction clutch device and a washing machine. The invention also discloses a washing machine with the speed reduction clutch device. Set up spacing portion through the one end at the coupling disc, and press the arm and can press the coupling disc in spacing portion, not only realized the regulation and control between the different operating modes of washing machine effectively, set up spacing portion simultaneously and can also prevent to press the arm and deviate from the coupling disc and lose the effect of pressing, guaranteed clutching mechanism job stabilization nature, promoted product quality.

Description

Washing machine speed reduction clutch and washing machine
Technical Field
The invention belongs to the field of washing machines, and particularly relates to a speed reduction clutch device of a washing machine and the washing machine.
Background
At present, the full-automatic pulsator washing machine generally operates in a mode that a driving device drives a pulsator of the washing machine to rotate forward and backward through a speed reduction clutch device during washing and rinsing, and drives the pulsator of the washing machine and a washing barrel to synchronously rotate at high speed through the speed reduction clutch device during dewatering.
Along with the high-speed development of science and technology, at present, the improvement of its clean effect is washed to the clothing to full-automatic impeller type washing machine's washing mode that relies on impeller stirring rivers alone is very limited, consequently, how to increase full-automatic impeller type washing machine's washing variety to it becomes a technical problem that the solution is urgently needed to promote the washing effect, simultaneously, along with the promotion of washing effect, has also proposed higher requirement to washing machine's spare part.
Chinese patent application No. 02804912.8 discloses a transmission mechanism for producing bidirectional rotation, which discloses a transmission mechanism suitable for use in a washing machine for producing bidirectional drive, comprising a power input and two power outputs, one of which is connected to a stirrer shaft and rotates the stirrer shaft in a first direction; and the other power output end of the inner barrel is connected with an inner barrel shaft and enables the inner barrel shaft to rotate in a second direction opposite to the first direction. The patent discloses a transmission mechanism capable of enabling a washing machine to generate bidirectional driving, and simultaneously discloses a specific structure of the transmission mechanism in the specification, and the content of the specification and the attached drawings shows that the patent solves the problem of single power driving mode of the existing full-automatic pulsator washing machine during washing to a certain extent, but the invention has the problems of complex structure of the transmission mechanism, high assembly difficulty, high manufacturing cost, poor structural stability and the like.
Therefore, the invention aims to provide the speed reduction clutch device of the washing machine, which has the advantages of simple structure, low cost and high stability and can realize the driving diversification of the existing full-automatic pulsator washing machine during washing.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present invention is to provide a deceleration clutch device for a washing machine, which specifically adopts the following technical solution:
the utility model provides a washing machine clutch that slows down, includes clutching mechanism, clutching mechanism includes shift fork and coupling disc, the one end of coupling disc has spacing portion, the one end of shift fork has presses the arm, press the arm and can press the coupling disc in spacing portion.
Further, the coupling disc has an annular end face, the outer edge of the annular end face at least partially protrudes to form the limiting portion, and the pressing arm strides over the limiting portion and is arranged in contact with the annular end face.
Furthermore, a circle of annular boss is circumferentially arranged on the outer edge of the annular end face, the annular boss forms the limiting part, and the pressing arm strides over the limiting part and is in contact with the annular end face.
Further, the coupling disc has an annular end face, the annular end face at least partially sinks downwards to form the limiting portion, and the pressing arm is arranged in contact with the limiting portion.
Furthermore, the annular end face is annularly sunken downwards to form the limiting part, and the pressing arm is arranged in contact with the limiting part.
Further, one end of the pressing arm is provided with a rolling mechanism, and the rolling mechanism is arranged in rolling contact with the coupling disc.
Further, the rolling mechanism is provided with an installation part and a rolling body, the installation part is fixedly connected with one end of the pressing arm, the rolling body is in rolling connection with the installation part, and the rolling body is in rolling contact with the connecting disc.
Furthermore, the installation part is formed by a rolling shaft and is arranged at the end part of the pressing arm, the rolling body is formed by a rolling shaft sleeve, the rolling shaft sleeve is sleeved on the rolling shaft and can rotate by taking the rolling shaft as a rotating shaft, the connecting disc is provided with an annular end face, the rolling shaft is arranged in parallel with the plane where the annular end face is located, and the rolling shaft sleeve is in rolling contact with the annular end face.
Furthermore, the mounting part is formed by a quasi-hemispherical groove and is arranged at the end part of the pressing arm, the inner wall surface of the quasi-hemispherical groove is provided with a plurality of convex structures which are positioned on the same circumference, the rolling body is a spherical or quasi-spherical structure, the circumferential wall of the rolling body is provided with an annular groove, the convex structures can be clamped in the annular groove of the rolling body in a sliding way, the connecting disc is provided with an annular end surface, the rolling body can rotate by taking the central axis of the circumference where the convex structures are positioned as a rotating shaft and is in rolling contact with the annular end surface,
preferably, the central axis of the circumference where the convex structure is located is perpendicular to the annular end face.
A second object of the present invention is to provide a washing machine, in particular, employing one or more of the above technical solutions.
After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects.
1. The clutch mechanism comprises the shifting fork and the connecting disc, wherein one end of the connecting disc is provided with the limiting part, one end of the shifting fork is provided with the pressing arm, and the pressing arm can press the connecting disc in the limiting part, so that the regulation and control among different working conditions of the washing machine are realized, meanwhile, the limiting part arranged on the connecting disc can prevent the pressing arm from falling off from the connecting disc and losing the pressing effect, the working stability of the clutch mechanism is ensured, and the product quality is improved.
2. One end of the shifting fork is provided with the rolling mechanism, and the rolling mechanism is in rolling contact with the connecting disc, so that the clamping stagnation phenomenon of the shifting fork in the process of shifting the connecting disc is effectively avoided, and the working stability of the clutch mechanism is ensured.
3. The limiting part has a simple structure and low production cost, and simultaneously can greatly simplify the installation process of the pressing arm and the connecting disc, so that the installation is quicker and more accurate, the production efficiency is improved, and the device is suitable for mass production.
Drawings
FIG. 1 is a schematic view of a deceleration clutch device of a washing machine according to the present invention;
FIG. 2 is a sectional view of the decelerating clutch device of the washing machine according to the present invention;
FIG. 3 is an exploded view of the deceleration clutch assembly of the washing machine of the present invention;
FIG. 4 is a schematic view of the coupling plate, positioning plate, torque shaft sleeve, rotary push block, shift fork and rotary motor;
FIG. 5 is a schematic structural view of the coupling plate;
FIG. 6 is a schematic view of the fork of the present invention;
fig. 7 is a schematic view of the structure of the rotating electric machine of the present invention;
FIG. 8 is a schematic view of the configuration of the brake wheel of the present invention engaged with the output shaft sleeve;
FIG. 9 is a schematic view of the brake wheel structure of the present invention;
FIG. 10 is a schematic structural view of an output shaft sleeve of the present invention;
FIG. 11 is a schematic view of the main structure of the first shaft bracket of the decelerating clutch device of the washing machine of the invention;
FIG. 12 is another side view of the first stator frame of the decelerating clutch device of the washing machine according to the present invention;
FIG. 13 is a schematic view of the structure of the braking wheel shaft of the decelerating clutch device of the washing machine of the present invention;
FIG. 14 is a schematic view of the second fixed-axis carrier structure of the decelerating clutch device of the washing machine of the present invention.
In the figure: 1. an input shaft; 2. a brake wheel shaft; 3. a coupling disk; 4. positioning a plate; 41. a shift fork holder; 5. a first rolling bearing; 6. a first fixed-axis wheel carrier; 61. a gullet slot; 62. connecting a fixed rod; 7. a first gear shaft; 8. a first fixed-axis gear set; 9. a first ring gear; 10. a first fixed shaft wheel frame cover; 11. a first torque disk; 12. a second fixed-axis wheel carrier; 13. a second ring gear; 14. a sun gear; 15. a second fixed-axis carriage cover; 16. a second torque transmission disc; 17. a brake wheel; 171. an opening; 172. a bearing chamber; 18. a second rolling bearing; 19. a third rolling bearing; 20. an upper end housing; 21. an output shaft sleeve; 211. a bearing mounting portion; 212. a gullet slot; 213. a transition connection; 214. a connecting flange; 22. an output shaft; 23. a second fixed-axis gear set; 24. a rotating electric machine; 241. a drive shaft; 2411. a positioning section; 24111. a positioning part; 2412. a limiting section; 242. a rotating motor housing; 2421. a limiting post; 2422. reinforcing ribs; 2423. a circular truncated cone structure; 25. rotating the push block; 251. a cylinder; 26. a lower end housing; 261. a side peripheral wall; 262. a bearing seat; 27. a shift fork spring; 28. a shifting fork; 281. a rolling body; 282. a spherical boss; 29. a spring gland; 30. a coupling disk spring; 31. a second gear shaft; 32. a drive motor; 33. a torque transmission shaft sleeve; 331. an upper annular body; 332. a lower annular body; 333. a limiting part; 34. a shift fork coupling pin; 36. an input shaft gear.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but rather to illustrate it for those skilled in the art by reference to a particular invention.
Detailed Description
The invention discloses a washing machine speed reduction clutch device and a washing machine, which are described in detail in the following with reference to the accompanying drawings:
the first embodiment is as follows:
as shown in fig. 1 and 2, the decelerating clutch device of the washing machine of the embodiment includes a decelerating mechanism, and the decelerating mechanism includes:
an input shaft 1;
a first fixed shaft gear train comprising a first inner gear ring 9;
a second fixed-axis gear train;
the output shaft 22 is connected with the first inner gear ring 9 and is in transmission connection with a second ordinary gear train;
and an output shaft sleeve 21, which is sleeved on the output shaft 22 and is connected with the second ordinary gear train.
The washing machine speed reduction clutch device of the embodiment adopts two sets of ordinary gear trains, namely the first ordinary gear train and the second ordinary gear train, to reduce the speed of the power input by the input shaft 1 and distribute the power to the output shaft 22 and the output shaft sleeve 21, and the effect of inputting one power and outputting two powers can be realized by adopting the simple and stable ordinary gear trains.
Thus, after the speed reduction clutch device of the washing machine is applied to the washing machine, two power outputs of the output shaft 22 and the output shaft sleeve 21 of the washing machine in the washing/rinsing process can be realized, when the two rotation directions of the output shaft 22 and the output shaft sleeve 21 are opposite, the inner barrel and the impeller are respectively driven to move oppositely and reversely, the double-power washing effect is realized, the diversity of washing water flow is increased, and the washing effect is improved; when the output shaft 22 and the output shaft sleeve 21 rotate in the same speed and direction, the inner barrel and the impeller are respectively driven to rotate in the same speed and direction, and the soft washing effect of small friction on clothes is realized.
Specifically, the first fixed-axis gear train of this embodiment includes a first fixed-axis gear set, and the first ring gear 9 and the first fixed-axis gear set are in internal-meshing transmission. The first fixed shaft gear train of the embodiment realizes the speed reduction effect by adopting a mode of meshing transmission of the first fixed shaft gear set and the first inner gear ring 9, has a simpler overall structure, is easy to assemble, and transmits power to the output shaft 22 through the first inner gear ring 9, so that the torque transmission is more stable.
Further, the first fixed-axis gear set of the embodiment includes a first-stage fixed-axis gear set and a second-stage fixed-axis gear set, the first-stage fixed-axis gear set 8-1 and the second-stage fixed-axis gear set 8-2 are in external engagement transmission, and the second-stage fixed-axis gear set 8-2 and the inner gear ring 9 are in internal engagement transmission. The first dead axle gear set 8-1 of the embodiment adopts two-stage dead axle gear external meshing transmission, not only realizes speed reduction, but also has a reversing function.
Further, the primary fixed-axis gear set 8-1 includes a first fixed-axis gear rack 6 fixedly arranged and a plurality of primary fixed-axis gears rotatably mounted on the first fixed-axis gear rack 6, the input shaft 1 transmits power to the primary fixed-axis gear set 8-1, and the power is output to the output shaft 22 after being reduced by the primary fixed-axis gear set 8-1, the secondary fixed-axis gear set 8-2 and the first inner gear ring 9.
The second-stage fixed-axis gear set described in this embodiment includes a fixed-axis gear carrier and a plurality of second-stage fixed-axis gears rotatably mounted on the fixed-axis gear carrier.
Preferably, the secondary fixed shaft gear is rotatably arranged on the first fixed shaft wheel frame 6; namely, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed-axis wheel carrier, so that the whole structure is simpler, and the processing, manufacturing and assembly are facilitated.
The first fixed shaft bracket 6 of the present embodiment includes a plurality of first gear shafts 7, and the first fixed shaft gear and the second fixed shaft gear are rotatably mounted on the first gear shafts 7, respectively. The first stator hub 6 includes a first stator hub main body and a first stator hub cover 10.
Preferably, the number of the secondary fixed-axis gears is the same as that of the primary fixed-axis gears, and the secondary fixed-axis gears correspond to the primary fixed-axis gears one by one. Thus, the rotation transmission of the whole first fixed gear train is more stable.
Further, the first fixed-axis gear train further comprises an input shaft gear 36, and the input shaft gear 36 is fixedly sleeved on the input shaft 1 and is in external meshing transmission with the first fixed-axis gear train. Specifically, the input shaft gear is in external meshing transmission with the primary dead axle gear set.
Preferably, the input shaft gear 36 is provided integrally with the input shaft 1.
In order to realize the connection between the first ring gear 9 and the output shaft 22, the first fixed axle train of the present embodiment includes a first torque disk 11 fixedly installed on the first ring gear 9, and the output shaft 22 is fixedly connected with the first torque disk 11.
As an implementation manner of this embodiment, the second fixed gear train includes a second ring gear 13, a second fixed gear carrier 12 fixedly disposed, and a second fixed gear set 23 rotatably mounted on the second fixed gear carrier 12, the output shaft 22 and the second fixed gear set 23 are in transmission fit to simultaneously transmit the output of the first fixed gear train to the second fixed gear train, the second fixed gear set 23 and the second ring gear 13 are in inner engagement transmission to drive the second ring gear 13 to rotate, and the second ring gear 13 and the output shaft sleeve 21 are fixedly connected to drive the second ring gear 13 to rotate.
The output shaft 22 is creatively adopted by the embodiment to serve as the power output of the impeller of the washing machine on one hand and serve as the power input of the second ordinary gear train on the other hand; in addition, the direction change of power transmission is realized by the introduction of the second inner gear ring 13, so that the output shaft sleeve 21 and the output shaft 22 have opposite rotation directions, namely, the inner barrel of the washing machine connected with the output shaft sleeve 21 and the impeller of the washing machine connected with the output shaft 22 have opposite rotation directions, so that bidirectional water flow in the washing/rinsing process of the washing machine is realized, and the washing effect is improved.
In order to realize the transmission between the second fixed-axis gear set and the output shaft 22, the second fixed-axis gear set comprises a central gear 14 fixedly installed on the output shaft 21, the second fixed-axis gear carrier 12 comprises a plurality of second gear shafts 31, the second fixed-axis gear set comprises second fixed-axis gears respectively rotatably installed on the second gear shafts 31, the central gear 14 is in external meshing transmission with all the second fixed-axis gears, and all the second fixed-axis gears are in internal meshing transmission with the second internal gear 13.
Further preferably, the number of the second gear shafts 31 is four, and a second fixed shaft gear is respectively arranged on each second gear shaft, so that the transmission stability of the output shaft 22 and the second fixed shaft gear is ensured, and the overall volume of the reduction clutch device is ensured.
The second stationary sheave carrier 12 includes a second stationary sheave carrier body and a second stationary sheave carrier cover 15.
In order to realize that the central gear 14 is fixedly installed on the output shaft 22, in this embodiment, one end of the output shaft 22 is provided with a gear shaping, a central gear tooth groove is arranged inside the central gear 14, and the gear shaping of the output shaft 22 is inserted into the central gear tooth groove to realize the fixed installation of the output shaft 21 and the central gear 14.
Furthermore, the speed reduction clutch device of the washing machine of the embodiment comprises a brake wheel 17 and a brake wheel shaft 2, wherein an open inner chamber is arranged inside the brake wheel 17, the brake wheel shaft 2 is sleeved outside the input shaft 1, and one end of the brake wheel shaft is fixed at the open end of the brake wheel 17 in a sealing manner; the first fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner cavity of the brake wheel 17, and the first fixed axle wheel frame 6 of the first fixed axle gear train is fixed on the brake wheel shaft 2 or the brake wheel 17.
Preferably, the second fixed axle carrier 12 of said second fixed axle train is fixed on the first fixed axle carrier 6 or the brake axle 2 or the brake wheel 17.
The speed reduction clutch device of the washing machine further comprises a clutch mechanism, wherein the clutch mechanism is used for controlling the switching of the independent rotation of the input shaft and the synchronous rotation of the input shaft and the brake wheel shaft, and the relative reverse rotation of the output shaft and the output shaft sleeve can be realized through the clutch mechanism to carry out double-power washing working conditions; rotating at the same speed and the same direction at low speed, and performing soft washing; rotating at the same speed and the same direction at high speed to carry out dehydration working condition.
When the clutch structure controls the input shaft 1 to rotate independently, the input shaft 1 transmits power to the first ordinary gear train, the first ordinary gear train outputs the power to the output shaft 22, the output shaft 22 simultaneously transmits the power to the second ordinary gear train, the second ordinary gear train outputs the power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate reversely;
when the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to synchronously rotate, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the first fixed shaft gear train and the second fixed shaft gear train inside to synchronously rotate, and the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
The speed reducer is formed by connecting two sets of ordinary gear trains, namely a first ordinary gear train I and a second ordinary gear train II, wherein an input shaft inputs the rotating speed, the rotating speed is output by an output shaft after the speed is reduced by the first ordinary gear train I to drive the impeller of the washing machine to run, meanwhile, the output shaft transmits power to the second ordinary gear train II, the rotating speed is output by an output shaft sleeve after the speed is reduced by the second ordinary gear train II to drive the inner barrel of the washing machine to run, so that one power input is realized, two directions are output by the output shaft and the output shaft sleeve after the speed is reduced, and two powers with constant transmission ratio are output, so that the dual-drive function of the washing machine is realized.
The speed reduction clutch device of the washing machine is reasonable in structure arrangement, the speed reducer is composed of two sets of ordinary gear trains which are used for reducing speed and transmitting power respectively, and the output shaft sleeve output two powers, so that the speed reduction ratio, the relative reverse constant transmission ratio rotation and bearing capacity of the output shaft and the output shaft sleeve are met, and the defects of poor bearing capacity, high noise and the like of the conventional double-power clutch speed reduction device are overcome.
Example two
Referring to fig. 1 to 5, the present embodiment discloses a deceleration clutch device of a washing machine, including:
an input shaft 1;
a brake wheel having an open interior chamber therein;
the brake wheel shaft 2 is sleeved outside the input shaft 1, and one end of the brake wheel shaft is fixedly connected with the open end of the brake wheel in a sealing manner;
a wheel train disposed in the inner chamber of the brake wheel;
and the clutch mechanism is used for locking only the brake wheel shaft 2 so that the input shaft 1 rotates independently, or releasing the brake wheel shaft 2 and connecting the brake wheel shaft 2 with the input shaft 1 so that the input shaft 1 and the brake wheel 17 rotate synchronously.
In this embodiment, the clutch mechanism locks the brake wheel shaft 2 so that the brake wheel 17 does not rotate with the input shaft 1, and the washing machine performs a general washing process. When dehydration is needed, the clutch mechanism releases the brake wheel shaft 2 and connects the brake wheel shaft 2 with the input shaft 1, so that the input shaft 1 rotates to drive the brake wheel shaft 2 and the brake wheel to integrally rotate.
The clutch mechanism comprises a torque shaft sleeve 33, a connecting disc 3 and a positioning disc 4, wherein the torque shaft sleeve 33 is sleeved on the input shaft 1 and integrally rotates with the input shaft, the positioning disc 4 is sleeved outside the brake wheel shaft 2 and is fixed in position, the connecting disc 3 is sleeved on the brake wheel shaft 2 and is positioned between the torque shaft sleeve 33 and the positioning disc 4 and can only slide along the axial direction, when the connecting disc 3 slides towards the positioning disc 4 and is connected with the positioning disc 4, the positioning disc 4 locks the brake wheel shaft 2 through the connecting disc 3 to enable the input shaft 1 to independently rotate, and when the connecting disc 3 slides towards the torque shaft sleeve 33 and is connected with the torque shaft sleeve 33, the torque shaft sleeve 33 is linked with the brake wheel shaft 2 through the connecting disc 3 to enable the input shaft 1 and the brake wheel shaft 2 to synchronously rotate. The connecting disc 3 comprises a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake wheel shaft 2, the connecting disc 3 is in splined connection with the brake wheel shaft 2, and when the connecting disc 3 slides to the positioning disc 4 and is connected with the positioning disc 4, the positioning disc 4 limits the connecting disc 3 to rotate in the circumferential direction, so that the brake wheel shaft 2 is locked; when the positioning disc 4 slides towards the torque transmission shaft sleeve 33 and is connected with the torque transmission shaft sleeve 33, the torque transmission shaft sleeve 33 and the connecting disc 3 are linked in the circumferential direction, and the torque transmission shaft sleeve 33 drives the brake wheel shaft 2 to rotate through the connecting disc 3.
The brake wheel shaft 2 is connected with the coupling disc 3 through a spline, the brake wheel and the coupling disc integrally rotate in the circumferential direction, the coupling disc 3 can slide along the axial direction of the brake wheel shaft 2, when the coupling disc 3 slides to one side and is connected with the positioning disc 4, the positioning disc 4 and the coupling disc 3 are integrated in the circumferential direction, the position of the positioning disc 4 is fixed, the coupling disc 3 is locked in the circumferential direction, the brake wheel shaft 2 is also locked and can not rotate, and at the moment, when the input shaft 1 rotates, the brake wheel shaft 2 and the brake wheel do not rotate along with the rotation but keep the positions fixed; when the coupling disk 3 slides to the other side and is connected with the torque transmission shaft sleeve 33, the torque transmission shaft sleeve 33 and the coupling disk 3 are linked in the circumferential direction, and when the input shaft 1 rotates, the torque transmission shaft sleeve 33 rotates integrally, and further the coupling disk 3, the brake wheel shaft 2 and the brake wheel rotate integrally.
The two ends of the connecting disc 3 are respectively provided with meshing teeth meshed with the torque transmission shaft sleeve 33 and the positioning disc 4, when the connecting disc 3 slides towards the positioning disc 4, the connecting disc 3 is meshed with the positioning disc 4, the positioning disc 4 limits the connecting disc 3 to rotate in the circumferential direction, and when the connecting disc 3 slides towards the torque transmission shaft sleeve 33 and is meshed with the torque transmission shaft sleeve 33, the connecting disc 3 and the brake wheel shaft 2 are linked in the rotating direction. The switching of state is realized through the meshing tooth in this scheme, and the switching process is fast, and stability is high.
The coupling disk 3 comprises an upper annular body 331 and a lower annular body 332 which is connected with the bottom of the upper annular body and is coaxially arranged, the diameter of the upper annular body is larger than that of the lower annular body, one end, far away from the lower annular body, of the upper annular body is provided with a circle of meshing teeth for meshing with the positioning disk 4, and one end, far away from the upper annular body, of the lower annular body is provided with a circle of meshing teeth for meshing with the meshing teeth on the torque transmission shaft sleeve 33. The coupling disk 3 is sleeved outside the brake wheel shaft 2, and the torque shaft sleeve 33 is sleeved on the input shaft 1, so that the size of the coupling disk 3 is larger than that of the torque shaft sleeve 33, and the meshing teeth at two ends of the coupling disk 3 need to be respectively arranged aiming at parts needing to be meshed, therefore, the coupling disk 3 is arranged into an upper annular body 331 and a lower annular body 332, the diameter of the upper annular body is large, so that meshing teeth matched with the positioning disk 4 are arranged, the diameter of the lower annular body is small, so that the meshing teeth meshed with the torque shaft sleeve 33 are arranged, and the process of switching states of the clutch mechanism is more stable through the structural design.
Preferably, the deceleration clutch device includes an outer casing fixedly disposed on the inner tub of the washing machine, the brake wheel is mounted in the outer casing, and the puck 4 is fixedly mounted on the outer casing. The outer casing is directly fixed with the outer tub of the inner tub of the washing machine, so that the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate 4 is mounted on the outer casing, so that the position is fixed.
The outer shell comprises an upper end shell 20 and a lower end shell 26, the upper end shell is fixed on the inner barrel, a third rolling bearing 19 is installed in a bearing seat of the upper end shell 20, the lower end shell is installed between the upper end shell and the upper end shell to form a cavity for accommodating the brake wheel, a mounting hole is formed in the bottom of the lower end shell, the positioning disc 4 comprises a circular through groove, the positioning disc 4 is installed at the bottom of the lower end shell in a covering mode, the circular through groove is coaxial with the mounting hole, and the brake wheel shaft 2 sequentially penetrates through the mounting hole and the circular through groove from the inside of the cavity to the outside. The positioning plate 4 is covered and arranged at the bottom of the lower end shell, and is beneficial to being matched with the connecting plate 3 and locking the connecting plate 3.
The bottom of lower end shell 26 protrusion is provided with bearing frame 262, installs first antifriction bearing 5 in the bearing frame 262 of lower end shell 26, the braked wheel runs through bearing frame 262 sets up, 4 suits of positioning disk are in the bearing frame is outside, and 4 circular grooves of positioning disk with the bearing frame is coaxial, circular groove a week that passes through is provided with the meshing tooth, coupling disk 3 to when the bearing frame direction slides, the meshing tooth at 3 tops of coupling disk with the meshing tooth of circular groove a week that passes through.
The lower end shell 26 comprises a cylindrical side circumferential wall 261, one end of the side circumferential wall is an open end, the other end of the side circumferential wall is folded towards the center to form an annular bottom wall, the bearing seat 261 comprises a shaft sleeve portion which is arranged by the inner edge of the annular bottom wall protruding outwards, the outer edge of the shaft sleeve portion is provided with a bent edge which is bent towards the center and used for limiting the installation position of the bearing, the positioning disc 4 comprises an annular body, the inner edge of the annular body protrudes towards one side to form a sleeve portion, the tail end of the sleeve portion is bent towards the center to form a circular ring edge, and a circular gear is arranged on the circular ring edge; the annular body is attached to the annular bottom wall, the sleeve portion is sleeved on the shaft sleeve portion, and the annular edge covers the bent edge.
In the above solution, the annular body of the positioning disk 4 is fixed on the annular bottom wall of the lower end shell 26 by the fastening member for a circle, so that the positioning disk 4 is integrated with the lower end shell structure.
EXAMPLE III
Referring to fig. 1 to fig. 7, the present embodiment further provides a deceleration clutch device of a washing machine based on the second embodiment, and the two pairs of clutch mechanisms of the second embodiment are further described in detail.
Specifically, the clutch mechanism includes: comprising a coupling disc 3 and a driving member, the coupling disc 3 having a first position locking the brake wheel shaft 2 such that the input shaft 1 is individually rotatable and a second position releasing the brake wheel and connecting the brake wheel with the input shaft 1 such that the two are coupled, the driving member driving the coupling disc 3 between the first and second positions.
In the scheme, the driving part of the clutch mechanism can realize the switching of the independent rotation of the input shaft 1 and the synchronous rotation of the input shaft 1 and the brake wheel by driving the connecting disc 3 to move.
The clutch mechanism comprises a shifting fork 28, one end of the shifting fork 28 extends to the driving part, the other end of the shifting fork 28 extends to the connecting disc 3, the driving part drives one end of the shifting fork 28 to shift up and down, and the other end of the shifting fork 28 shifts the connecting disc 3 to move between the first position and the second position.
Preferably, the rotatable installation in shift fork 28 middle part is on a shift fork support 41, driving part includes rotating electrical machines 24, and rotating electrical machines 24's output shaft has rotatory ejector pad 25, be provided with the promotion portion on the rotatory ejector pad 25, the one end of shift fork 28 with the promotion portion butt, rotating electrical machines 24 drives rotatory ejector pad and rotates, and the promotion portion rotation on the rotatory ejector pad promotes the corresponding one end up-and-down motion of shift fork 28 for the shift fork 28 other end is stirred coupling disk 3 is in move between first position and the second position.
In the scheme, one end of the coupling disc 30 is provided with the limiting part 333, one end of the shifting fork 28 is provided with the pressing arm, the pressing arm can press the coupling disc 30 in the limiting part 333, the limiting part 333 is arranged on the coupling disc 30, the pressing arm can be prevented from being separated from the coupling disc 30, the pressing effect is lost, the working stability of the clutch mechanism is ensured, and the product quality is improved.
The forming mode of the limiting part 333 includes that the coupling disc 30 has an annular end face, the outer edge of the annular end face at least partially protrudes to form the limiting part 333, the pressing arm crosses the limiting part 333 and is arranged in contact with the annular end face, or a circle of annular boss is circumferentially arranged on the outer edge of the annular end face, as shown in fig. 5, the annular boss forms the limiting part 333, and the pressing arm crosses the limiting part 333 and is arranged in contact with the annular end face.
In the invention, one end of the pressing arm is provided with the rolling mechanism, and the rolling mechanism is arranged in rolling contact with the connecting disc 30, so that the clamping stagnation phenomenon of the shifting fork 28 in the process of shifting the connecting disc 30 is effectively avoided, and the working stability of the clutch mechanism is ensured. Wherein, rolling mechanism has installation department and rolling element 281, the installation department and the one end fixed connection who presses the arm, rolling element 281 and installation department roll connection, the rolling element and coupling disk 30 rolling contact have further avoided shift fork 28 jamming phenomenon to appear on the terminal surface of coupling disk 30. The installation department is formed by the roll axis to set up the tip of pressing the arm, the rolling element is formed by the roll axle sleeve, the roll axle sleeve cup joints on the roll axis to can use the roll axis rotatory as the rotation axis, coupling disc 30 has the annular end face, the plane parallel arrangement at roll axis and annular end face place, roll axle sleeve and annular end face rolling contact, it is effectual to roll, avoids appearing the jamming phenomenon.
In another embodiment of the present invention, the mounting portion is formed by a semispherical-like groove and is disposed at an end of the pressing arm, the inner wall surface of the semispherical-like groove has a plurality of protruding structures located on the same circumference, the rolling element is a spherical or spheroidal structure, the circumferential wall of the rolling element has an annular groove, the protruding structures are slidably engaged in the annular groove of the rolling element, the coupling disk 30 has an annular end surface, the rolling element can rotate around the central axis of the circumference where the protruding structures are located and is in rolling contact with the annular end surface, and further, the rolling element of the spherical or spheroidal structure is in rolling contact with the annular end surface to avoid the occurrence of the seizing phenomenon.
Preferably, the central axis of the circumference where the convex structure is located is perpendicular to the annular end face, the arrangement mode is simpler, and meanwhile, the rolling effect of the rolling body on the annular end face is better.
In the scheme, the pushing part is arranged on the rotary pushing block, the rotary pushing block rotates to drive the pushing part to rotate, and the driving connecting disc 3 can be driven to move.
Furthermore, one end of the shifting fork 28 and the pushing part are kept in a butting state, and the shifting fork 28 can be connected with a return spring to realize the realization principle, and can also be realized by other structures.
The rotary pushing block comprises a cylinder 251, one end of the cylinder 251 is connected with a driving shaft of the rotating motor 24, the other end of the cylinder is provided with the pushing part, the pushing part is provided with a spiral surface extending along the circumferential direction of the cylinder, the cylinder rotates, the spiral surface rotates to push the corresponding end part of the shifting fork 28 to move up and down, and the other end of the shifting fork 28 pushes the connecting disc 3 to move between the first position and the second position.
Specifically, the promotion portion include by the convex strip that the circular surface border of cylinder one end set up along the circumferencial direction extension, the head and the tail of convex strip have the clearance, on the convex strip by one end to other end extending direction, the upper surface shaping of convex strip be by the circular surface risees gradually to after rising to the peak, descend gradually again to helicoid on the circular surface, be provided with spherical boss 282 on the corresponding tip of shift fork 28, spherical boss 282 with the helicoid contact cooperation. Further, the convex strips are designed to be symmetrical structures, so that the rotary motor 24 drives the cylinder to rotate 180 degrees every time to switch the state of the washing machine, if the head-tail gap of the convex strips is at an initial position, when the rotary motor 24 drives the cylinder to rotate 180 degrees, the convex strips push one end of the shifting fork 28 to rotate downwards, the other end of the shifting fork 28 shifts the connecting disc 3 upwards to enable the connecting disc 3 to be meshed with the positioning disc 4, at the moment, the washing machine can execute a washing process, when the dehydration process/light rubbing needs to be executed, the rotary motor 24 drives the cylinder to continue to rotate 180 degrees, one end of the shifting fork 28 matched with the pushing top is restored upwards, the other end of the shifting fork 28 shifts the connecting disc 3 downwards to be meshed with the torque transmission shaft sleeve 33, at the moment, the input shaft 1 drives the brake wheel to rotate integrally to perform dehydration or light rubbing, it should be noted that the washing machine comprises the driving motor 32, the output end of the driving motor 32 is connected with the input shaft 1, the washing machine executes the dehydration process or light rubbing by controlling the rotation of the driving motor 32, and the difference between the rotation speed and the rotation direction of the two is mainly.
In another parallel embodiment, the middle of the shift fork 28 is rotatably mounted on a shift fork support 41, the driving part includes a traction motor, the traction motor is connected with one end of the shift fork 28 through a pull rope, and the traction motor retracts/releases the pull rope to drive the shift fork 28 to rotate, so that the other end of the shift fork 28 shifts the coupling plate 3 to move between the first position and the second position.
Clutch mechanism includes moment shaft sleeve 33 and positioning disk 4, moment shaft sleeve 33 suit is just rather than integrative the rotation on input shaft 1, positioning disk 4 suit is in 2 outside and rigidity of brake shaft, 3 suits of coupling disk are on brake shaft 2, are located between moment shaft sleeve 33 and the positioning disk 4 and only can follow the axial slip, the protrusion is provided with shift fork support 41 on the positioning disk 4, and rotatable the installing in this shift fork support 41 in the middle part of the shift fork 28, and the one end of shift fork 28 extends to drive part, the other end extends to coupling disk 3.
Preferably, an annular boss is arranged on the coupling disk 3, a semi-annular clamping part is arranged at one end of the shifting fork 28 extending to the coupling disk 3, and the shifting fork 28 is clamped on the annular boss through the semi-annular rolling body 281.
In the above scheme, the rolling element 281 of the shifting fork 28 is clamped on the annular boss of the coupling disk 3, so as to conveniently drive the coupling disk 3 to move up and down.
In this embodiment, one end of the shift fork 28 needs to be in contact with the pushing portion, and the shift fork 28 may be connected to a return spring, or may be pushed by the coupling plate 3. Specifically, a spring 30 is compressed and configured between the coupling disc 3 and the positioning disc 4/lower end cover, or a spring pressing cover 29 is installed on the positioning disc or the lower end cover, the top end of the spring 30 abuts against the spring pressing cover, and the bottom end of the spring contacts with the coupling disc to push the coupling disc downwards. Under the action of spring 30, the coupling disk 3 has a downward movement tendency, one end of the shifting fork 28 is abutted against the pushing part, the other end of the shifting fork is acted on the coupling disk 3, under the normal state, one end of the shifting fork 28 matched with the coupling disk is moved downward under the action of spring 30 to be meshed with the transmission shaft sleeve 33, the other end of the shifting fork is moved upward to be abutted against the bottommost end of the convex strip of the top pushing part, at the moment, the input shaft 1 of the washing machine can only be rotated independently, and the washing machine executes a washing process.
When the rotary motor 24 drives the cylinder to rotate for 180 degrees, the end part of the shifting fork 28 moves downwards under the pushing of the convex strip, the other end of the shifting fork 28 pushes the shifting connecting disc 3 to move upwards, the compressing spring 30 moves upwards to be meshed with the positioning disc 4 under the action of the pushing part of the connecting disc 3, the input shaft 1 and the brake wheel 17 are linked, and the washing machine can perform dewatering or light kneading process.
Specifically, as shown in fig. 7, the rotating motor 24 includes a rotating motor housing 242 and a driving shaft 241 at the output end of the rotating motor 24, the top of the rotating push block 25 is connected to the driving shaft 241 of the rotating motor 24, and the rotating push block 25 is driven to rotate by the rotation of the driving shaft 241 of the rotating motor 24, so as to drive the coupling disc 3 to move. A positioning part 24111 is provided on the driving shaft 241 of the rotating motor 24, and a matching part which is matched with the positioning part 24111 in a positioning way is provided on the rotating push block 25. Through the location cooperation of the cooperation portion that sets up on the location portion that sets up on the drive shaft of rotating electrical machines and the rotatory ejector pad, restrict the relative movement of rotating electrical machines and rotatory ejector pad in the circumferential direction, make the rotating electrical machines can drive rotatory ejector pad rotation effectively, the assembly efficiency of rotating electrical machines and rotatory ejector pad has been improved simultaneously, it does not have effectual location cooperation structure to have solved between the drive shaft of current rotating electrical machines and the rotatory ejector pad, lead to poor stability between the two, the rotating electrical machines can not drive rotatory ejector pad rotation well, can not in time switch the independent rotation of input shaft and the synchronous rotation of input shaft and braked wheel, influence the problem of washing machine's normal work.
Specifically, the positioning concave/positioning projection on the drive shaft 241 may be a local projection or a local concave provided on the outer peripheral wall of the drive shaft 241, or an elongated projection or a concave provided on the outer wall of the drive shaft 241 along the axial direction of the drive shaft 241, and may be provided on the entire drive shaft 241 or a part thereof along the axial direction of the drive shaft 241.
Specifically, an elongated cutout is provided on one side of the drive shaft 241 along the axial direction of the drive shaft 241, and a square or rectangular plane that is tangent to the drive shaft 241 forms the positioning portion 24111. The elongated slit may be provided along the entire axial direction of the drive shaft 241, preferably partially along the axial direction of the drive shaft from the upper end surface of the drive shaft, the upper end portion of the elongated slit is provided so as to penetrate the top end surface of the drive shaft (the drive shaft is the top portion of the drive shaft away from the rotating electric machine connecting end), and the lower end portion of the elongated slit is provided so as not to penetrate the bottom end surface of the drive shaft (the drive shaft and rotating electric machine connecting end is the bottom portion of the drive shaft). The driving shaft 241 comprises a limiting section 2412 with a circular cross section close to the side surface of the end face of the motor casing and a positioning section 241 with a polygonal cross section connected to the end part of the limiting section 2412, the cross section of the positioning section 2411 is inscribed in the cross section of the limiting section 2412, and the positioning section 24111 is positioned on the positioning section 241. The distance that the driving shaft 241 extends into the rotating push block in the axial direction can be effectively limited by the limiting section 2412 arranged below the driving shaft 241, and the end face of the rotating push block 25 abuts against the end face of the periphery of the limiting section 2412, so that whether the driving shaft extends in place or not can be conveniently judged.
In this embodiment, a long-strip-shaped notch is formed at one side of the positioning section 2411, or a plurality of sides of the positioning section 241 are provided with long-strip-shaped notches, so that the stability of the relative movement between the selection motor and the rotary push block in the circumferential direction is further enhanced.
A stopper structure for restricting displacement of the drive shaft 241 in the horizontal direction is provided on an end surface of the rotary motor housing 242 on the side close to the drive shaft 241. The limiting structure comprises a limiting column 2421 which is convexly arranged on the end face of the rotary motor shell 242 and can allow the driving shaft 241 to penetrate out, the inner diameter of the limiting column 2421 is matched with the outer diameter of the driving shaft 241, and the inner diameter of the limiting column 2421 is slightly larger than the outer diameter of the driving shaft 241, so that the displacement of the driving shaft in the horizontal direction can be limited to the maximum extent while the normal rotation of the driving shaft is not influenced, and the situation that the position of the driving shaft deviates and cannot be accurately positioned with the rotary push block for driving connection is avoided.
Preferably, a plurality of reinforcing ribs 2422 for reinforcing the position limiting columns 2421 are arranged on the rotary motor shell 242, and the plurality of reinforcing ribs 2422 are uniformly arranged at intervals along the circumferential direction of the position limiting columns 2421, so that the structural stability of the position limiting columns 2421 is enhanced.
More preferably, a cylindrical circular truncated cone structure 2423 located on the periphery of the limiting column 2421 is arranged on the rotary motor shell 242, and the reinforcing ribs 2422 are connected among the inner wall surface of the circular truncated cone structure 2423, the outer wall surface of the limiting column 2421 and the end surface of the rotary motor shell 242, so that the stability of the limiting column 2421 is further improved.
The height of the circular truncated cone structure 2423 is not lower than that of the limiting column 2421 and is slightly higher than that of the limiting column 2421, so that a user cannot see structures such as the limiting column and the reinforcing ribs from the outer side, a certain shielding and decorating effect is achieved, and the attractiveness is enhanced. The height of the circular truncated cone structure 2423 is not higher than the length of the limit section 2412 of the driving shaft 241, and preferably, equal to the length of the limit section 2412, so that the positioning section 2411 of the driving shaft 241 can fully extend into the rotating push block 25, and the driving shaft 241 is seen as a unitary structure from the outside.
Example four
With reference to fig. 1 to 14, this embodiment mainly explains a specific matching manner of the output shaft sleeve and the brake wheel in the first to third embodiments.
The embodiment provides a washing machine deceleration clutch device, which comprises a deceleration mechanism, wherein the deceleration mechanism comprises:
an input shaft 1;
the first fixed shaft gear train comprises a first inner gear ring;
a second fixed-axis gear train;
an output shaft 22 connected with the first ring gear and in transmission connection with a second ordinary gear train;
an output shaft sleeve 21, which is sleeved on the output shaft 22, drives the inner barrel to run and is connected with the second ordinary gear train;
and the brake wheel 17, the first fixed-axis gear train and the second fixed-axis gear train are positioned in the brake wheel 17, and a second rolling bearing 18 is installed between the brake wheel 17 and the output shaft sleeve 22.
The washing machine speed reduction clutch device of the embodiment adopts two sets of ordinary gear trains of the first ordinary gear train and the second ordinary gear train to reduce the speed of the power input by the input shaft 1 and distribute the power to the output shaft 22 and the output shaft sleeve 21, and the effect of inputting one power and outputting two powers can be realized by adopting the simple and stable ordinary gear trains.
Thus, after the speed reduction clutch device of the washing machine is applied to the washing machine, two power outputs of the output shaft 22 and the output shaft sleeve 21 of the washing machine in the washing/rinsing process can be realized, when the two rotation directions of the output shaft 22 and the output shaft sleeve 21 are opposite, the inner barrel and the impeller are respectively driven to move oppositely and reversely, the double-power washing effect is realized, the diversity of washing water flow is increased, and the washing effect is improved; when the output shaft 22 and the output shaft sleeve 21 rotate in the same speed and direction, the inner barrel and the impeller are respectively driven to rotate in the same speed and direction, and the soft washing effect of small friction on clothes is realized.
To some easy impaired clothing of kneading, need carry out gentle washing procedure, this embodiment has replaced traditional one-way bearing through the drum bearing 100 that sets up between output shaft sleeve 21 and braked wheel 17, can realize that interior bucket and impeller can rotate clockwise or rotate anticlockwise with the syntropy, also can control interior bucket and impeller and carry out syntropy clockwise rotation and anticlockwise rotation with the speed in turn, not only reduced the friction to the clothing, can also form more diversified rivers, improve the cleaning rate to the clothing, guarantee the cleaning performance of clothing.
Specifically, the brake wheel 17 has an open internal cavity, the brake wheel 17 is a hollow cylindrical structure, one end of the cylindrical brake wheel 17 is open, the other end of the cylindrical brake wheel is blocked, the first fixed-axis gear train and the second fixed-axis gear train are located in the cavity of the brake wheel 17, the open end is fixedly connected with the brake wheel shaft 2 sleeved outside the input shaft 1, the blocked end of the brake wheel 17 close to the output shaft 22 is provided with an opening 171, the output shaft 22 and the output shaft sleeve 21 are respectively connected with the pulsator and the inner tub of the washing machine through the opening 171 of the brake wheel 17, the opening 171 is circular, the opening extends outwards to form a hollow cylindrical bearing chamber 172 for mounting the second rolling bearing 18, the second rolling bearing 18 is mounted in the bearing chamber 172, and the output shaft sleeve 21 is movably connected with the brake wheel 17 through the matching of the second rolling bearing 18. Bearing chamber 172 also can be for independently setting up the structure on braked wheel 17, bearing chamber 172 and braked wheel 17 adopt the structure of integral type, and the production and processing of being convenient for simplify the installation procedure, and stability between the two is strong simultaneously, and the phenomenon such as not hard up appears in long-time the use.
Furthermore, the second rolling bearing 18 comprises an inner ring, an outer ring and a rolling body arranged between the inner ring and the outer ring, the inner ring is connected with the output shaft sleeve 21 and rotates along with the output shaft sleeve 21, the outer ring of the second rolling bearing 18 is matched and fixedly connected with the bearing chamber 172 to play a supporting role, the adopted second rolling bearing 18 can realize that the inner barrel and the impeller can rotate clockwise at the same speed and in the same direction and can rotate anticlockwise at the same speed, and the sliding friction between the brake wheel 17 and the output shaft sleeve 21 is changed into rolling friction, so that the friction loss is reduced, and the service lives of the speed reduction clutch device and the washing machine are prolonged.
Further, output shaft sleeve 21 is provided with bearing installation department 211, bearing installation department 211 with second antifriction bearing 18 cooperation installation, preferably, bearing installation department 211 is formed by the outside extension of the tip that output shaft sleeve 21 is close to braked wheel 17, bearing installation department 211 and the structure that output shaft sleeve 21 set up as an organic whole, simple structure has simplified the installation step, improves the efficiency of production and assembly, and mechanical structure stable performance simultaneously.
In the above solution, the outer diameter of the bearing mounting portion 211 is larger than the inner diameter of the inner ring of the second rolling bearing 18, the output sleeve 21 and the second rolling bearing 18 are in interference fit, and the output sleeve can be hot-assembled or press-assembled during mounting, and the surface of the second rolling bearing 18 is used as a reference, so that the inner ring and the bearing mounting portion 211 are in interference fit of a base hole system, but the interference cannot be too large as H7/k6 for the convenience of bearing disassembly. Similarly, the second rolling bearing 18 and the bearing chamber 172 are also matched in an interference fit manner, the inner diameter of the bearing chamber 172 is smaller than the outer diameter of the second rolling bearing 18, and the second rolling bearing can be hot-assembled or press-assembled during installation, so that the tight fit between the rolling bearing 100 and the bearing chamber 172 can be ensured, otherwise, in the vibration process, the bearing and the bearing chamber 172 have impact, the bearing chamber 172 is subjected to pulsating cyclic variable stress, the damage to the bearing and the bearing chamber 172 is large, and if the second rolling bearing is in clearance fit, the shaft can also vibrate, the shaft is subjected to symmetrical cyclic variable stress, and the impact is generated, so that the damage to the shaft and parts on the shaft is larger.
Preferably, the outer edge of the bearing chamber 172 is provided with a bent edge bent toward the center, and the bent edge is used for limiting the installation position of the second rolling bearing 18 and preventing the bearing from moving during the vibration of the washing machine.
Further, the diameter of the output shaft sleeve 21 is different from that of the bearing mounting portion 211, and the outer diameter of the output shaft sleeve 21 is larger than that of the bearing mounting portion 211, so that the second rolling bearing 18 and the output shaft sleeve 21 are prevented from being displaced under the action of external force during use, and normal use of the washing machine is prevented from being influenced.
Specifically, the output shaft sleeve 21 and the bearing mounting portion 211 are transitionally connected through a transitional inclined portion 213, and the end portion of the output shaft sleeve 21 extends in an inward inclined manner and then horizontally extends outward to form the bearing mounting portion 211.
Preferably, the outer circumferential wall of the transitional slope part 213 is circumferentially provided with a plurality of threads to prevent the second rolling bearing 18 and the bearing mounting part 211 from being displaced or shifted to affect the normal use when being acted by external force in use.
In this embodiment, the second fixed-axis gear train includes a second fixed-axis gear frame 12 fixedly disposed and a second fixed-axis gear set 23 rotatably mounted on the second fixed-axis gear frame 12, the length of the bearing mounting portion 211 is greater than the thickness of the second rolling bearing 18, and a gear insertion groove 212 cooperatively connected with the second fixed-axis gear set 23 is formed in the outer wall of the end portion of the bearing mounting portion 211 protruding out of the second rolling bearing 18. The end part of the output shaft sleeve 21 far away from the brake wheel 17 is provided with a disc-shaped connecting flange 214, the connecting flange 214 is provided with a plurality of connecting holes, and the connecting flange 214 is connected with the inner barrel through the connecting holes so as to drive the inner barrel to rotate.
EXAMPLE five
This embodiment describes the connection between the first stationary sheave carrier 6 and the second stationary sheave carrier 12 in the first embodiment.
Referring to fig. 1 to 3 and 13 to 14, a deceleration clutch device is provided, which includes a brake wheel 17 and a brake wheel shaft 2, wherein the brake wheel 17 has an open inner chamber therein, the brake wheel shaft 2 is sleeved outside an input shaft 1, and one end of the brake wheel shaft is covered and fixed on the open end of the brake wheel 17. The first fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner cavity of the brake wheel 17, and the first fixed axle wheel frame 6 is fixed on the brake axle 2 or the brake wheel 17. The second fixed shaft wheel frame 12 is fixed on the first fixed shaft wheel frame 6.
The first shaft wheel frame 6 comprises a first shaft wheel frame main body, a first shaft wheel frame cover 10, a plurality of connecting fixing rods 62 and a plurality of first gear shafts 7.
As shown in fig. 12 and 14, one end of the connecting and fixing rod 62 is fixed to the first axle bracket body, and the other end is fixed to the end cover of the brake axle; two ends of the first gear shaft 7 are respectively fixed on the first fixing shaft wheel frame main body and the first fixing shaft wheel frame cover 10; the second dead axle carrier 12 comprises a second dead axle carrier main body, a second dead axle carrier cover 15 and a second gear shaft 31 fixedly connected with the second dead axle carrier main body and the second dead axle carrier cover 15; the second fixed shaft wheel carrier main body is fixedly arranged on the first fixed shaft wheel carrier main body.
Referring to fig. 11, a spline 61 is provided on the first fixed axle carrier body, and a gear shaping is provided on the second fixed axle carrier body; the gear shaping of the second fixed shaft wheel frame main body is inserted into the gear shaping groove 61 of the first fixed shaft wheel frame main body to realize relative fixed connection.
The lower part of the tooth inserting groove 61 on the first fixed shaft wheel carrier main body is provided with a tooth connecting limiting part, and the end surface of the inserted tooth of the second fixed shaft wheel carrier main body is abutted against the tooth connecting limiting part. The gear-connecting limiting part is a stepped table surface formed between the wall surface of the first fixed-shaft wheel carrier main body and the gear-shaping groove 61, so that the gear-shaping groove 61 is prevented from being communicated, and the insertion depth of the second fixed-shaft wheel carrier main body to the first fixed-shaft wheel carrier main body is limited.
Example six
The embodiment provides a control method of a washing machine, which specifically comprises the following steps: the washing process of the washing machine comprises that the inner barrel and the impeller are in a relatively static state when rotating.
The washing machine in the embodiment is a washing machine with a wave wheel, the inner barrel is an inner barrel, and the inner barrel can be a perforated inner barrel or a non-perforated inner barrel. The impeller is arranged at the bottom of the inner barrel. In the washing process of a general washing machine, the impeller rotates to drive water flow to operate, clothes are washed and cleaned, for the double-power washing machine, the inner barrel and the impeller can rotate in the washing process at the same time, the generated water flow is stronger than that generated when only the impeller rotates, but only single washing water flow is included, the washing effect is limited, and the improvement is not obvious.
This embodiment can realize that interior bucket and impeller are in relative static state when rotatory at the washing in-process to increase the rivers form under interior bucket and the equidirectional same-speed rotation of impeller, increased the variety of washing rivers, realize gentle washing, improve the washing of clothing and protect the effect.
In a first operation state, the inner tub and the pulsator are in a relative motion state including: the inner barrel and the impeller rotate reversely at the same or different speeds. Under the second running state, the inner barrel and the impeller are in a relative static state and comprise: the inner barrel and the impeller rotate in the same direction and at the same speed; specifically, the inner tub and the pulsator rotate simultaneously in a clockwise direction or a counterclockwise direction at the same rotational speed.
In the same washing process, the washing machine can keep the inner barrel and the impeller in a relatively static state when rotating all the time; the relative motion state can be kept all the time; the washing machine can also execute a relative static state in part of time and move in part of time, and different states can be switched, so that various water flows are realized, and the washing effect is further improved.
As an implementation manner of this embodiment, this embodiment provides a control method of a washing machine, which specifically includes:
in the same washing process, the washing machine performs only the first operation state, or performs only the second operation state.
In the embodiment, in the same washing process, the inner barrel and the impeller can only execute the first running state, and the inner barrel and the impeller move relatively to perform equidirectional and different-speed or reverse-direction rotating motion, so that stronger water flow can be formed, and the washing effect can be improved.
In addition, in the same washing process, when the inner tub and the pulsator can only execute the second running state, the inner tub and the pulsator are always kept in a relatively static state, namely, the inner tub and the pulsator rotate at the same speed and in the same direction in the washing process to form a new type of water flow, which is beneficial to soft washing of soft clothes.
The conditions that the inner barrel and the impeller rotate at the same speed and the same direction in the washing process comprise that:
case 1: the inner barrel and the impeller rotate at the same speed in the same direction in the clockwise direction in the washing process;
case 2: the inner barrel and the impeller rotate in the same direction and at the same speed in the counterclockwise direction all the time in the washing process;
case 3: the inner tub and the pulsator are switched between clockwise rotation at the same speed and the same direction and counterclockwise rotation at the same speed and the same direction during the washing process.
No matter which kind of circumstances, in same washing process, interior bucket and impeller are in the state that keeps relative static always, have realized the rivers form under interior bucket and the equidirectional same-speed rotation of impeller, can wash gentleness more, improve the washing and protecting the effect to gentle texture clothing.
As an implementation manner of the present embodiment, the present embodiment provides a control method of a washing machine, which specifically includes:
the washing process of the washing machine comprises a first operation state and a second operation state, and the first operation state and the second operation state can be switched;
in the first running state, the inner tub and the impeller are in relative motion state while rotating, and in the second running state, the inner tub and the impeller are in relative rest state while rotating.
In the scheme, the washing machine can be switched between two operation states in the washing process, different washing water flows can be generated in the two operation states, the diversity of the washing water flows is increased, and the washing efficiency and the washing ratio of clothes can be improved.
Specifically, the two operation states in the washing process comprise a state that the inner barrel and the impeller are relatively static and a state that the inner barrel and the impeller are relatively moved; when the inner barrel and the impeller are in a relative static state in the rotating process, the formed water flow direction is consistent, the flow speed is stable, and thus the pulling force or the stretching force applied to clothes is small, the abrasion to the clothes can be reduced, and the soft washing can be realized; and under the state of interior bucket and impeller relative motion, the rivers intensity of formation is great, so, the washing is switched to these two kinds of states, mutually supports, can enough improve the washing effect, can also reach the protection clothing, reduces the effect of clothing wearing and tearing deformation, satisfies user's demand.
In the washing process, in the second running state, the relative static state of the inner barrel and the impeller comprises the following steps: the inner barrel and the impeller rotate in the same direction and at the same speed. Wherein, the inner barrel and the impeller can rotate clockwise or anticlockwise at the same rotating speed. Therefore, although the inner barrel and the impeller rotate, the movement of the inner barrel and the impeller is completely synchronous, the inner barrel and the impeller are relatively static, the water flow formed in the inner barrel flows towards the same direction at the same stable speed, the clothes in the inner barrel move along with the water flow, the pulling force is minimum, and the soft washing process is more suitable for the clothes which are easily deformed, such as silk and wool.
And under first running state, the mode that interior bucket and impeller are in relative motion state can include the multiple, and the rivers that intensity is big that comparatively different modes can form comparatively, and rivers that first running state and second running state formed in this embodiment are mutually supported and are washed, and the motion mode of interior bucket and impeller can include following several kinds of schemes under the first running state:
in the scheme 1, the inner barrel and the impeller rotate reversely, and the rotating speeds of the inner barrel and the impeller are the same;
the inner barrel and the impeller rotate reversely, the rotating speeds of the inner barrel and the impeller are the same, two water flows rotating in opposite directions are formed, strong rotating water flows are formed at the meeting positions of the two water flows, the clothes are greatly washed, and the washing effect and the cleaning rate are guaranteed.
Scheme 2, interior bucket and impeller carry out the counter rotation, and the rotational speed of bucket and impeller is different simultaneously, and is the same with scheme 1 effect, and the rotation of interior bucket and impeller can form stronger rotatory rivers, causes great washing away and pulling force to the clothing, guarantees washing effect and clean rate.
As a preferable scheme, when the inner tub and the pulsator rotate in opposite directions, the rotation speeds are different and the rotation speed difference is a fixed value or a variable value, so that water flow with certain strength can be preset, the strength of the water flow is suitable for most clothes, high washing efficiency can be ensured, and the clothes can be prevented from being damaged.
In the scheme 3, in the first running state, the inner barrel and the impeller rotate in the same direction, the rotating speeds of the inner barrel and the impeller are different, and when the inner barrel and the impeller rotate in the same direction but at different speeds, rotating running water with high strength can be formed, so that the washing efficiency is guaranteed.
Further, the inner barrel and the impeller rotate in the same direction and at different speeds, and the difference value of the rotating speeds of the inner barrel and the impeller is a fixed value or a variable value; therefore, the water flow with certain strength can be preset, and a stable washing program is also favorably formed.
In the first running state, the difference between the rotating speeds of the inner barrel and the impeller in the reverse rotation is not greater than the difference between the rotating speeds of the inner barrel and the impeller in the same rotation direction and at different speeds. So can form intensity comparatively suitable, comparatively stable rivers improve washing effect and clean rate.
In addition, in this embodiment, when the first operation state and the second operation state are switched to be executed in the same washing process, specific methods may include, but are not limited to, the following specific schemes:
in the scheme 1, the washing machine sequentially performs a first operation state/a second operation state and a second operation state/a first operation state in the same washing process.
In the scheme, the washing machine executes the first operation state once and executes the second operation state once, the first operation state can be executed first and then the second operation state can be executed, and the second operation state can be executed first and then the first operation state can be executed. The operating times of the first operating state and the second operating state can be predetermined as required. For example, after the user selects to run the washing program, the washing machine first controls to execute the first running state for T1 time, and then executes the second running state for T2 time, where the T1 time and the T2 time may be the same or different, and may be specifically preset according to the requirement or set by the user.
In the scheme 2, the washing machine controls the first operation state and the second operation state to be switched for multiple times, and the first operation state and the second operation state are alternately executed.
In the scheme, the washing machine executes a first operation state and a second operation state for n times, the first operation state and the second operation state are alternately operated, and the washing machine is switched between the first operation state and the second operation state at regular time or at irregular time. So, the rivers that form are more diversified in the washing process, and two kinds of running state are mutually supported, reach the purpose to the high washing efficiency of clothing and high clean rate, also can greatly reduced to the wearing and tearing of clothing.
In the further scheme, a first operation state and a second operation state are alternately executed in the same washing process, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate in opposite directions or the impeller and the inner barrel rotate in the same direction and different speeds, and when the washing machine is in the second operation state, the inner barrel and the impeller rotate in the same direction and the same speed and clockwise or anticlockwise.
When the washing machine alternately executes the first running state and the second running state for multiple times, under the first running state, the running states of the inner barrel and the impeller each time can be the same or different, for example, the inner barrel and the impeller rotate reversely each time or move at different speeds in the same direction each time, so that the running is regular, the rotating direction of clothes is regular, and the winding of the clothes can be reduced. Or, the former time inner tub and the impeller counter-rotating, the latter time inner tub and the impeller equidirectional different-speed rotation, so can form more diversified rivers, improve the cleaning rate to the clothing. In the second operation state, the inner tub and the pulsator rotate at the same rotation speed in the same direction, and when the second operation state is switched and executed each time, the inner tub and the pulsator may rotate at the same or different rotation speeds as the previous one, may rotate in a clockwise direction, and may also rotate in a counterclockwise direction.
In a further scheme, in the same washing process, the washing machine alternately executes a first operation state and a second operation state, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate reversely each time, and the difference value of the rotating speeds of the impeller and the inner barrel is a fixed value. When the second running state is performed, the impeller and the inner barrel rotate clockwise in the same direction and the same speed every time. Therefore, the operation of the inner barrel and the impeller is regular, the rotation direction of clothes is regular, and the winding of the clothes can be reduced.
In a further scheme, in the second operation state, the impeller and the inner barrel rotate in the same direction, the rotating speed is V1, and the V1 is not less than the smaller value of the rotating speed of the inner barrel and the impeller when the inner barrel and the impeller rotate in the first operation state. Therefore, the washing efficiency and the washing ratio of the clothes can be improved, the abrasion of the clothes can be reduced, the soft washing can be realized, and the requirements of users can be met.
As an embodiment of the present embodiment, the present embodiment provides a control method of a washing machine in which a washing course operates in a first state, or operates in a second state, or operates in both the first state and the second state. In the first running state, the inner tub and the pulsator are in a relative motion state while rotating, and in the second running state, the inner tub and the pulsator are in a relative rest state while rotating.
In this embodiment, both can add the second running state in the washing process of the ordinary washing procedure of current washing machine, also can set up the gentle washing mode alone on current washing machine, increase the gentle washing mode, carry out the gentle washing process alone. When the user selects the general washing program or the gentle washing mode, the washing machine switches the first operation state and the second operation state or independently executes the second operation state.
Specifically, this embodiment can set up the gentle washing procedure alone on the basis of current washing machine procedure, increases the washing procedure that the user can select, richens the washing machine procedure, promotes user's experience, specifically includes:
in order to facilitate the selection of a user, the existing washing machine comprises a common washing program, a quick washing program and the like, and also comprises a soft washing program and a strong washing program, and in the washing process of the soft washing program, the washing machine can only execute a second operation state or can switch to execute a first operation state and a second operation state; in the washing process of the powerful washing program, the washing machine executes a first running state, and in the running process, the inner barrel and the impeller rotate reversely to form powerful water flow, so that the washing effect is improved.
The soft washing program is additionally added on the basis of the existing washing machine, and aiming at the clothes with soft texture, when a user selects the soft washing program and operates the soft washing program, the washing machine can only execute the second operation state independently, the inner barrel and the impeller can rotate in the same speed and the same direction according to the clockwise direction and/or the anticlockwise direction, and when the user selects the strong washing program next time, the washing process is switched to the first operation state to execute the washing process. Gentle washing procedure also can switch at first running state and second running state, makes stronger rivers and the operation of switching of gentle rivers, reaches abundant washing rivers, improves the washing effect, avoids the purpose of clothing deformation.
So, not only including ordinary washing procedure in washing machine's the procedure, still including powerful washing procedure and gentle washing procedure, the user can be according to proper washing procedure of autonomous selection such as clothing texture and dirty degree, can switch between washing procedure/running state of difference, has not only richened washing machine's washing procedure, has richened the laundry water stream, promotes user experience, also can reach the purpose that improves laundry and protect clothing effect.
EXAMPLE seven
Referring to fig. 1 to 14, the present embodiment provides a washing machine having the deceleration clutch device according to the first to fifth embodiments, which has two washing states of the sixth embodiment, i.e., the first and second operation states, and also has a dehydration state.
The washing machine comprises a driving motor 32, wherein the driving motor 32 is connected with an input shaft 1, when a washing process needs to enter a first running state, a washing machine control driving part drives a connecting disc to move upwards to be meshed with a positioning disc, the positioning disc locks a brake wheel shaft through the connecting disc, so that the driving motor drives an input shaft to rotate, the input shaft 1 transmits power to a first fixed shaft gear train, the first fixed shaft gear train outputs the power to an output shaft 22, the output shaft 22 simultaneously transmits the power to a second fixed shaft gear train, the second fixed shaft gear train outputs the power to an output shaft sleeve 21, and the output shaft sleeve 21 reversely rotate. When the washing machine needs to enter a dehydration stage or a second running state, the washing machine controls the driving part to drive the connecting disc to move downwards to be meshed with the torque transmission shaft sleeve 33 on the input shaft, the motor drives the input shaft 1 to rotate, the input shaft 1 and the brake wheel shaft 2 rotate synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the first fixed-axis wheel train and the second fixed-axis wheel train in the brake wheel shaft to rotate synchronously, and the output shaft 21 and the output shaft sleeve 21 rotate in the same speed and the same direction.
It should be noted that the difference between the dehydration state and the second operation state mainly lies in that the rotation speed is different, when entering the dehydration state, the washing machine controls the motor to rotate at a high speed, and when entering the second operation state, the washing machine controls the motor to rotate at a low speed, and furthermore, the difference lies in that in the dehydration state, the washing machine controls the motor to rotate in one direction to realize dehydration, and in the second operation state, the washing machine controls the motor to execute the forward and reverse rotation process at intervals and circularly, so as to realize light washing of clothes, and achieve good washing effect.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1. A washing machine deceleration clutch device comprises a clutch mechanism and is characterized in that the clutch mechanism comprises a shifting fork and a connecting disc, one end of the connecting disc is provided with a limiting part, one end of the shifting fork is provided with a pressing arm, and the pressing arm can press the connecting disc in the limiting part;
one end of the pressing arm is provided with a rolling mechanism, and the rolling mechanism is arranged in rolling contact with the connecting disc;
the rolling mechanism is provided with an installation part and a rolling body, the installation part is fixedly connected with one end of the pressing arm, the rolling body is in rolling connection with the installation part, and the rolling body is in rolling contact with the connecting disc;
the installation department is formed by the hemispherical groove of class to set up the tip of pressing the arm, a plurality of protruding structures have on the internal face of the hemispherical groove of class, a plurality of protruding structures are located same circumference, the rolling element is globular or spheroidal structure, the annular groove has on the perisporium of rolling element, protruding structure slidable card is established the annular groove of rolling element in, the coupling disc has the annular end face, the rolling element can use the central axis of the circumference at protruding structure place as the rotation axis rotation to with annular end face rolling contact.
2. The decelerating clutch device for a washing machine according to claim 1, wherein the coupling disk has an annular end surface, an outer edge of the annular end surface is at least partially protruded to form the stopper portion, and the pressing arm is disposed in contact with the annular end surface across the stopper portion.
3. The decelerating clutch device for washing machine according to claim 2, wherein a ring of annular bosses are circumferentially disposed on an outer edge of the annular end surface, the annular bosses form the limiting portion, and the pressing arm is disposed to contact the annular end surface across the limiting portion.
4. The decelerating clutch device for a washing machine according to claim 1, wherein the coupling plate has an annular end surface which is at least partially recessed downward to form the stopper portion, and the pressing arm is disposed in contact with the stopper portion.
5. The washing machine deceleration clutch device according to claim 4, wherein the annular end surface is recessed downward in an annular shape to form the stopper portion, and the pressing arm is disposed in contact with the stopper portion.
6. The decelerating and clutching device for the washing machine as claimed in claim 1, wherein the mounting portion is formed by a rolling shaft and is disposed at an end of the pressing arm, the rolling body is formed by a rolling shaft sleeve, the rolling shaft sleeve is sleeved on the rolling shaft and can rotate with the rolling shaft as a rotation axis, the coupling disc has an annular end face, the rolling shaft is disposed in parallel with a plane where the annular end face is located, and the rolling shaft sleeve is in rolling contact with the annular end face.
7. The decelerating clutch device for a washing machine according to claim 1, wherein a central axis of a circumference where the convex structure is located is perpendicular to the annular end surface.
8. A washing machine characterized by having a deceleration clutch device of the washing machine according to any one of claims 1 to 7.
CN202010011764.6A 2020-01-06 2020-01-06 Washing machine speed reduction clutch and washing machine Active CN113152028B (en)

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CN202010011764.6A CN113152028B (en) 2020-01-06 2020-01-06 Washing machine speed reduction clutch and washing machine

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Application Number Priority Date Filing Date Title
CN202010011764.6A CN113152028B (en) 2020-01-06 2020-01-06 Washing machine speed reduction clutch and washing machine

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CN113152028B true CN113152028B (en) 2023-01-10

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB839446A (en) * 1956-12-12 1960-06-29 Gen Electric Improvements in two speed drive for washing machine
JP2000334195A (en) * 1999-05-27 2000-12-05 Toshiba Corp Washing machine
CN101109143A (en) * 2007-08-21 2008-01-23 杨欣 Synchro clutch for washing machine
CN107245843A (en) * 2017-05-31 2017-10-13 广东威灵电机制造有限公司 The clutch and washing machine of washing machine
CN207193600U (en) * 2017-08-15 2018-04-06 浙江三星机电股份有限公司 A kind of novel barrel washing machine clutch
CN110409131A (en) * 2018-04-28 2019-11-05 青岛海尔滚筒洗衣机有限公司 A kind of roller washing machine speed-reducing clutch and washing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB839446A (en) * 1956-12-12 1960-06-29 Gen Electric Improvements in two speed drive for washing machine
JP2000334195A (en) * 1999-05-27 2000-12-05 Toshiba Corp Washing machine
CN101109143A (en) * 2007-08-21 2008-01-23 杨欣 Synchro clutch for washing machine
CN107245843A (en) * 2017-05-31 2017-10-13 广东威灵电机制造有限公司 The clutch and washing machine of washing machine
CN207193600U (en) * 2017-08-15 2018-04-06 浙江三星机电股份有限公司 A kind of novel barrel washing machine clutch
CN110409131A (en) * 2018-04-28 2019-11-05 青岛海尔滚筒洗衣机有限公司 A kind of roller washing machine speed-reducing clutch and washing machine

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