WO2020259235A1 - Deceleration clutch apparatus of washing machine, and washing machine - Google Patents

Deceleration clutch apparatus of washing machine, and washing machine Download PDF

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Publication number
WO2020259235A1
WO2020259235A1 PCT/CN2020/094071 CN2020094071W WO2020259235A1 WO 2020259235 A1 WO2020259235 A1 WO 2020259235A1 CN 2020094071 W CN2020094071 W CN 2020094071W WO 2020259235 A1 WO2020259235 A1 WO 2020259235A1
Authority
WO
WIPO (PCT)
Prior art keywords
fixed
gear
shaft
washing machine
output shaft
Prior art date
Application number
PCT/CN2020/094071
Other languages
French (fr)
Chinese (zh)
Inventor
郝兴慧
吕艳芬
许升
劳春峰
吴迪
金学峰
Original Assignee
青岛海尔洗衣机有限公司
青岛海尔智能技术研发有限公司
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910566587.5A external-priority patent/CN112144241B/en
Priority claimed from CN201910566672.1A external-priority patent/CN112144242B/en
Priority claimed from CN201910566266.5A external-priority patent/CN112144240B/en
Priority claimed from CN201910566255.7A external-priority patent/CN112144238B/en
Application filed by 青岛海尔洗衣机有限公司, 青岛海尔智能技术研发有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to JP2021577038A priority Critical patent/JP2022543981A/en
Publication of WO2020259235A1 publication Critical patent/WO2020259235A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

Definitions

  • the invention belongs to the technical field of washing machines, and specifically relates to a decelerating clutch device of a washing machine and a washing machine.
  • Washing machine as a kind of household appliance, has gradually become an indispensable part of people's life, and fully automatic pulsator washing machine, as a main type of washing machine, has a wider range of applications.
  • the working mode of the existing fully automatic pulsator washing machine is generally that when washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and when dehydrating, the driving device drives the pulsator and the inner tub of the washing machine through the deceleration clutch device High speed rotation.
  • the application number is 02804912.8, which is named a transmission mechanism for generating two-way rotation, a washing machine and method for generating two-way washing, and related inner tubs and agitators.
  • Chinese invention patent which discloses a two-way drive transmission mechanism suitable for use in washing machines. It includes a power input end and two power output ends, one of which is connected to an agitator shaft (10 ) Is connected to make the agitator shaft rotate in a first direction; and the other power output end is connected to an inner barrel shaft (11), and the inner barrel shaft rotates in a second direction opposite to the first direction.
  • a washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine.
  • An agitator and inner tub for washing machines discloses a transmission mechanism that enables the washing machine to generate bidirectional drive.
  • the specific structure of the transmission mechanism is disclosed in the specification.
  • the patent solves the existing problems to a certain extent.
  • the automatic pulsator washing machine has a single power driving mode during washing, but the disclosed transmission mechanism has a complex structure, high manufacturing and assembly difficulties, and high manufacturing costs.
  • the output shaft sleeve of the deceleration clutch device and the brake wheel are mostly one-way bearings.
  • the inner tub and the pulsator can only rotate clockwise at the same speed or in the same direction. It rotates in the same direction and counterclockwise, and can only rotate in a single direction, which significantly reduces the washing effect of clothes.
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art.
  • the present invention provides a decelerating clutch device for a washing machine and a washing machine.
  • a deceleration clutch device for a washing machine characterized by comprising a deceleration mechanism, the deceleration mechanism comprising:
  • the first fixed shaft gear train including the first internal gear ring
  • the second fixed shaft gear train
  • the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
  • the brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
  • one end of the brake wheel has a bearing chamber
  • the rolling bearing is installed in the bearing chamber
  • the output shaft sleeve is movably connected with the brake wheel through the cooperation of the rolling bearing.
  • the inner ring of the rolling bearing is connected with the output shaft sleeve and rotates with the output shaft sleeve, and the outer ring of the rolling bearing is fixedly connected with the bearing chamber.
  • the output shaft sleeve is provided with a bearing mounting portion, and the bearing mounting portion is formed by extending the output shaft sleeve close to the end of the brake wheel.
  • the outer diameter of the bearing mounting portion is larger than the inner diameter of the rolling bearing, and the output sleeve and the rolling bearing are interference fit.
  • the diameter of the output shaft sleeve and the diameter of the bearing mounting portion are different, the outer diameter of the output shaft sleeve is greater than the outer diameter of the bearing mounting portion, and a transitional tilt is passed between the output shaft sleeve and the bearing mounting portion.
  • the outer peripheral wall of the transition inclined portion is provided with several threads.
  • the second fixed-axis gear train includes a fixed second fixed-axis wheel carrier and a second fixed-axis gear set rotatably installed on the second fixed-axis wheel carrier.
  • the end of the bearing mounting part The outer wall of the part is provided with a tooth slot matching with the second fixed-axis gear set.
  • the brake wheel is provided with an opening near the output shaft sleeve side, and the bearing chamber is a hollow cylindrical structure formed by extending the opening outward;
  • the outer edge of the bearing chamber is provided with a bending edge bent toward the center to limit the installation position of the rolling bearing.
  • the inner diameter of the bearing chamber is smaller than the outer diameter of the rolling bearing, and there is an interference fit between the rolling bearing and the bearing chamber.
  • Another object of the present invention is also to provide a washing machine using the aforementioned deceleration clutch device, including an inner tub, a pulsator, and a deceleration clutch device, the deceleration clutch device including:
  • the first fixed shaft gear train including the first internal gear ring
  • the second fixed shaft gear train
  • the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
  • the brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
  • the present invention has the following beneficial effects compared with the prior art.
  • the deceleration clutch device includes a deceleration mechanism, the deceleration mechanism includes: an input shaft; a first fixed-axis gear train, including a first ring gear; a second fixed-axis gear train; an output shaft, and the first
  • the inner gear ring is connected and connected with the second fixed shaft gear train;
  • the output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run and is connected with the second fixed shaft gear train;
  • the axle gear train and the second fixed axle gear train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
  • the inner tub and the pulsator can rotate clockwise in the same direction or counterclockwise in the same direction, and can also be controlled.
  • the inner tub and the pulsator alternately rotate clockwise and counterclockwise at the same speed and in the same direction, which not only reduces the friction on the clothes, but also can form a more diversified water flow, improve the cleaning rate of the clothes, and ensure the washing effect of the clothes.
  • a deceleration clutch device for washing machine including:
  • the brake wheel shaft is sleeved on the outside of the input shaft and one end cover is fixed to the open end of the brake wheel;
  • the wheel train is set in the internal cavity of the brake wheel
  • the clutch mechanism includes a coupling disc and a driving part.
  • the coupling disc has a first position to lock the brake wheel shaft so that the input shaft can rotate independently and a second position to release the brake wheel and connect the brake wheel to the input shaft so that the two are linked
  • the driving component drives the coupling disc to move between the first position and the second position.
  • the driving part of the clutch mechanism can realize the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel by driving the coupling disc to move.
  • This embodiment has a simple structure, reasonable design and stable mechanical performance.
  • the clutch mechanism includes a shift fork, one end of the shift fork extends to the drive member, and the other end extends to the coupling plate, the drive member drives one end of the shift fork to move up and down, and the other end of the shift fork One end moves the coupling disc to move between the first position and the second position.
  • the middle part of the shift fork is rotatably mounted on a shift fork bracket
  • the drive component includes a drive motor
  • the output shaft of the drive motor is connected with a rotary push block
  • the rotary push block is provided with a pushing part
  • One end of the fork abuts the pushing part
  • the driving motor drives the rotary push block to rotate
  • the pushing part on the rotary push block rotates, pushing the corresponding end of the shift fork to move up and down, so that the other end of the shift fork moves the
  • the coupling disc moves between the first position and the second position.
  • a pushing part is provided on the rotating push block, and the pushing part can rotate to realize the movement of the driving coupling disc.
  • the driving solution has a simple and sophisticated structure and low energy consumption.
  • the realization principle can be realized by connecting the shift fork with a return spring, or may be realized by other structures.
  • the rotary push block includes a cylindrical body, one end of the cylindrical body is connected with the drive shaft of the driving motor, the other end of the cylindrical body is provided with the estimation part, and the pushing part has a spiral surface extending along the circumferential direction of the cylinder.
  • the spiral surface rotates to push the corresponding end of the shift fork to move up and down, so that the other end of the shift fork moves the coupling disc between the first position and the second position.
  • the pushing portion includes a convex strip extending along the circumferential direction from a circular surface edge of one end of the cylinder, and the convex strip has a gap at the beginning and the end, and the convex strip extends in the direction from one end to the other end.
  • the upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually descends to the spiral surface on the circular surface, and the corresponding end of the fork is A spherical boss is provided, and the spherical boss is in contact with the spiral surface.
  • the drive motor and the rotary push block are arranged in order from top to bottom, the top of the rotary push block is drivingly connected with the drive motor, the bottom of the rotary push block is provided with the push part, and the shift fork corresponds to the push One end of the part is bent upward to extend to contact with the spiral surface.
  • the end surface of the shift fork extending to one end of the spiral surface is protrudingly provided with a spherical boss, and the spherical boss abuts against the spiral surface.
  • annular boss is provided on the coupling disc, and one end of the shift fork extending to the coupling disc is provided with a semi-annular clamping portion, and the shift fork is clamped in the center by the semi-annular clamping portion. Mentioned on the annular boss.
  • the clutch mechanism includes a torque transmission sleeve and a positioning disk
  • the torque transmission sleeve is sleeved on the input shaft and rotates integrally with the input shaft
  • the positioning disk is sleeved outside the brake wheel shaft and has a fixed position.
  • the coupling disc is sleeved on the brake wheel shaft and is located between the torque transmission sleeve and the positioning disc and can only slide in the axial direction.
  • the positioning disc is protrudingly provided with a fork frame, and the middle of the fork is rotatably installed On the shift fork frame, one end of the shift fork extends to the driving part, and the other end extends to the coupling disc; the first position is the position where the coupling disc slides toward the positioning disc and is connected to the positioning disc, and the second The position is the position where the coupling disc slides toward the torque transmission sleeve and is connected to the torque transmission sleeve.
  • the decelerating clutch device of the washing machine includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, the positioning disc is fixedly installed on the outer casing, and the The outer casing/positioning plate is provided with a spring pressing cover, and a spring is compressed and arranged between the spring pressing cover and the coupling plate.
  • the deceleration clutch device of the washing machine of the present invention includes: an input shaft; a brake wheel with an open internal chamber; a brake wheel shaft sleeved on the outside of the input shaft and one end cover fixed on the open end of the brake wheel;
  • the wheel train is arranged in the inner chamber of the brake wheel;
  • the clutch mechanism includes a coupling disc and a driving part.
  • the coupling disc has a first position that locks the brake wheel shaft so that the input shaft can rotate independently and releases the brake wheel and brakes In a second position where the wheel is connected to the input shaft so that the two are linked, the driving component drives the coupling disc to move between the first position and the second position.
  • the clutch mechanism of the present invention realizes the independent rotation of the input shaft and the integral rotation of the input shaft and the brake wheel through the coupling disc locking the brake wheel shaft or releasing the brake wheel shaft.
  • the clutch mechanism has simple structure, reasonable design, stable mechanical structure performance, and cancels the existing The brake band in technology realizes zero following of the inner barrel.
  • a deceleration clutch device for washing machine A deceleration clutch device for washing machine
  • the first fixed-axis gear train includes a first inner ring gear and a fixed first fixed-axis wheel carrier;
  • the second fixed axle gear train including the second fixed axle wheel carrier
  • the output shaft is connected with the first inner gear ring and is in transmission connection with the second fixed shaft gear train;
  • the first fixed axle wheel carrier and the second fixed axle wheel carrier are fixedly connected.
  • the brake wheel includes a brake wheel and a brake wheel shaft
  • the brake wheel has an open internal chamber inside
  • the brake wheel shaft is sleeved outside the input shaft, and one end is covered and fixed on the open end of the brake wheel
  • the first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the internal chamber of the brake wheel, and the first fixed-axis wheel carrier is fixed on the brake wheel shaft or the brake wheel;
  • the second fixed axle wheel carrier is fixed on the first fixed axle wheel carrier.
  • the brake wheel shaft includes a sleeve part sleeved on the outside of the input shaft and an upper end cover part covering the open end of the brake wheel, and the first fixed axle wheel frame is fixed on the end cover of the brake wheel shaft, The second fixed axle wheel carrier is fixedly connected with the first fixed axle wheel carrier.
  • the first fixed axle wheel carrier includes a first fixed axle wheel carrier body, a first fixed axle wheel carrier cover, a plurality of connecting and fixing rods and a plurality of first gear shafts;
  • One end of the connecting and fixing rod is fixed on the main body of the first fixed axle wheel carrier, and the other end is fixed on the end cover of the brake axle;
  • Both ends of the first gear shaft are respectively fixed on the first fixed axle wheel carrier body and the first fixed axle wheel carrier cover;
  • the second fixed axle wheel carrier includes a second fixed axle wheel carrier body, a second fixed axle wheel carrier cover, and a second gear shaft fixedly connecting the second fixed axle wheel carrier body and the second fixed axle wheel carrier cover;
  • the second fixed axle wheel carrier body is fixedly arranged on the first fixed axle wheel carrier body.
  • first fixed axle wheel carrier body is provided with a tooth slot
  • second fixed axle wheel carrier body is provided with a tooth slot
  • the toothing of the second fixed axle wheel carrier body is inserted into the toothing groove of the first fixed axle wheel carrier body to realize a relatively fixed connection.
  • the lower part of the toothing groove on the first fixed axle wheel carrier body has a tooth connecting limiting portion, and the end surface of the toothing of the second fixed axle wheel carrier body is connected to the tooth connecting limiting portion offset.
  • the first fixed-axis gear train includes a first fixed-axis gear set, and the first fixed-axis gear set is rotatably mounted on the first gear shaft;
  • the first inner gear ring and the first fixed shaft gear set are in meshing transmission.
  • the first fixed-axis gear set includes a primary fixed-axis gear set and a secondary fixed-axis gear set, the primary fixed-axis gear set and the secondary fixed-axis gear set are externally meshed for transmission, and the two The internal meshing transmission of the fixed shaft gear set and the internal gear ring;
  • the input shaft transmits the power to the first-stage fixed-axis gear set, and is output to the output shaft after being decelerated by the first-stage fixed-axis gear set, the second-stage fixed-axis gear set, and the first ring gear.
  • the number of gears in the second-stage fixed-axis gear set is the same as the number of gears in the first-stage fixed-axis gear set, and they correspond one to one.
  • the first fixed shaft gear train further includes an input shaft gear, and the input shaft gear is fixedly sleeved on the input shaft and is externally meshed and transmitted with the first fixed shaft gear set;
  • the input shaft gear is integrated with the input shaft
  • the input shaft gear is externally meshed with the primary fixed shaft gear set.
  • a deceleration clutch device for washing machine including:
  • the first fixed axle gear train includes a first inner gear ring and a fixed first fixed axle wheel carrier;
  • the second fixed-axis gear train includes a second inner gear ring, a fixed second fixed-axis wheel carrier, and a second fixed-axis gear set rotatably mounted on the second fixed-axis wheel carrier;
  • the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the input shaft transmits power to the first fixed shaft gear train, the first fixed shaft gear train outputs power to the output shaft, and the output shaft simultaneously transmits power to the second fixed shaft gear train.
  • a fixed-axis gear set wherein the second fixed-axis gear set drives the second ring gear to drive the output shaft sleeve to rotate.
  • the second fixed shaft gear train includes a second torque transmission disc
  • the output shaft sleeve and the second internal gear are respectively fixedly connected with the second torque transmission plate, and the second fixed shaft gear set is in driving connection with the second internal gear;
  • the second fixed-axis gear set drives the second ring gear, and drives the second torque transmission wheel and the output sleeve to rotate synchronously.
  • the outer circle of the second torque transmission plate is provided with second torque transmission plate inserting teeth
  • the second inner gear ring is provided with a second internal gear ring matching the second torque transmission plate insertion teeth. Tooth groove, the second moment transmission disk inserting tooth is inserted into the second inner gear ring connecting tooth groove to connect the second moment transmission disk and the second inner gear ring as a whole;
  • the middle part of the second torque transmission plate is provided with a second torque transmission plate toothing groove, one end of the output shaft sleeve is provided with an output shaft sleeve toothing, and the output shaft sleeve toothing is inserted into the second torque transmission disk toothing groove Connect the output shaft sleeve and the second torque transmission plate as a whole.
  • the tooth profile of the second ring gear tooth groove is the same as the tooth profile of the second fixed-axis gear set, and the teeth of the second ring gear tooth groove are the same as those of the first The teeth of the two fixed-axis gear sets are connected;
  • a tooth limiting portion is provided on the second torque transmission disk at one end of the inserting teeth of the second torque transmission disk, and the tooth limiting portion abuts against the end surface of the second inner gear ring.
  • the contact limit part is a limit end cover provided at the end of the second torque transmission plate inserting tooth, and the limit end cover blocks the teeth of the second torque transmission plate inserting tooth
  • the groove runs through in the axial direction.
  • the second inner gear ring is a plastic second inner gear ring
  • the second torque transmission disk is a metal disc-shaped structure
  • the second torque transmission plate is fixedly connected with the output shaft sleeve and the second inner gear ring to form a whole body.
  • the second fixed shaft gear train includes a sun gear fixedly mounted on the output shaft;
  • the second fixed axle gear frame includes a plurality of second gear shafts, the second fixed axle gear set includes second fixed axle gears respectively rotatably mounted on each second gear shaft, and the center
  • the gear is externally meshed and transmitted with all the second fixed-axis gears, and all the second fixed-axis gears are internally meshed and transmitted with the second internal gear ring;
  • the second gear shaft includes four, and each second gear shaft is provided with a second fixed shaft gear.
  • the first fixed-axis gear train includes a first fixed-axis gear set and a first torque transmission plate;
  • the first ring gear is in meshing transmission with the first fixed shaft gear set, and the first torque transmission plate is fixedly connected with the first ring gear and the output shaft, respectively.
  • the outer circle of the first torque transmission disc is provided with first torque transmission disc inserting teeth
  • the first inner gear ring is provided with a first inner gear ring matching the first torque transmission disc insertion teeth. Tooth groove, the first moment transmission disk inserting tooth is inserted into the first inner gear ring connecting tooth groove to connect the first moment transmission disk and the first inner gear ring as a whole;
  • the middle part of the first torque transmission disk is provided with a first torque transmission disk gear slot, one end of the output shaft is provided with an output shaft toothing, and the output shaft toothing is inserted into the first torque transmission disk gear slot to connect the output shaft
  • the sleeve is connected with the first torque plate as a whole.
  • the deceleration clutch device of the washing machine of the present invention adopts two sets of fixed axle gear trains, the first fixed axle gear train and the second fixed axle gear train, and decelerates and distributes the power input by the input shaft to the output shaft and the output sleeve.
  • the fixed-axis gear train can achieve the effects of one power input and two power outputs. In this way, after the washing machine decelerating clutch device of the present invention is applied to the washing machine, the output shaft and output sleeve of the washing machine can be realized during the washing/rinsing process. Two power outputs to achieve dual power washing effect, increase the diversity of washing water flow, and improve washing effect.
  • the deceleration clutch device of the washing machine of the present invention has a reasonable structure.
  • the reducer is composed of two sets of fixed-axis gear trains.
  • the two sets of fixed-axis gear trains decelerate and transmit power respectively.
  • the ratio, the output shaft and the output shaft sleeve are relatively reversed with a fixed transmission ratio rotation and carrying capacity, which overcomes the defects of poor carrying capacity and high noise of the existing dual-power deceleration clutch device.
  • Figure 1 is a schematic diagram of a deceleration clutch device for a washing machine of the present invention
  • FIG. 2 is a cross-sectional view of the deceleration clutch device of the washing machine of the present invention
  • Figure 3 is an exploded view of the deceleration clutch device of the washing machine of the present invention.
  • Figure 4 is a diagram of the matching structure of the coupling plate, the positioning plate and the torque transmission sleeve;
  • Figure 5 is a three-dimensional structure diagram of the deceleration clutch device of the washing machine
  • Figure 6 is a schematic structural diagram of the shift fork of the present invention.
  • Figure 7 is a schematic diagram of the structure of the rotary push block of the present invention.
  • Figure 8 is a schematic view of the structure of the brake wheel and the output sleeve of the present invention.
  • Figure 9 is a schematic diagram of the brake wheel structure of the present invention.
  • Figure 10 is a schematic diagram of the structure of the output shaft sleeve of the present invention.
  • FIG. 11 is a schematic diagram of the main structure of the first fixed axle wheel frame of the decelerating clutch device of the washing machine of the present invention.
  • FIG. 12 is a schematic diagram of another side structure of the main body of the first fixed axle wheel carrier of the decelerating clutch device of the washing machine of the present invention.
  • FIG. 13 is a schematic diagram of the brake axle structure of the deceleration clutch device of the washing machine of the present invention.
  • 15 is a schematic diagram of the deceleration clutch device of the washing machine of the present invention.
  • 16 is a schematic diagram of the second inner ring gear structure of the deceleration clutch device of the washing machine of the present invention.
  • 17 is a schematic diagram of the output shaft sleeve of the deceleration clutch device of the washing machine of the present invention.
  • 19 is a schematic view of the second fixed-axis gear train structure of the deceleration clutch device of the washing machine of the present invention.
  • 20 is a schematic diagram of the structure of the first torque transmission plate of the deceleration clutch device of the washing machine of the present invention.
  • Bearing seat 27, shift fork spring; 28, shift fork; 281, clamping part; 282, spherical boss; 29, spring gland; 30, coupling disc spring, 31, second gear shaft, 32, drive motor; 33.
  • a deceleration clutch device for a washing machine in this embodiment includes a deceleration mechanism, and the deceleration mechanism includes:
  • the first fixed-axis gear train including the first inner ring gear 9;
  • the second fixed shaft gear train
  • the output shaft 22 is connected with the first inner ring gear 9 and is in transmission connection with the second fixed shaft gear train;
  • the deceleration clutch device of the washing machine in this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 22 and the output sleeve 21.
  • a simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
  • the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine.
  • the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect;
  • the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
  • the first fixed-axis gear train described in this embodiment includes a first fixed-axis gear set, and the first inner ring gear 9 is in meshing transmission with the first fixed-axis gear set.
  • the first fixed-axis gear train of this embodiment uses the first fixed-axis gear set and the first ring gear 9 to mesh and drive to achieve deceleration.
  • the overall structure is simpler and easy to assemble.
  • the power is reduced by the first ring gear 9
  • the torque is transmitted to the output shaft 22 and the torque transmission is more stable.
  • the first fixed-axis gear set in this embodiment includes a primary fixed-axis gear set and a secondary fixed-axis gear set.
  • the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8 -2 External meshing transmission, the secondary fixed-shaft gear set 8-2 and the internal gear 9 meshing transmission.
  • the first fixed-axis gear set 8-1 of this embodiment adopts two-stage fixed-axis gear external meshing transmission, which not only realizes deceleration, but also has the function of reversing.
  • the first-stage fixed-axis gear set 8-1 includes a fixed first fixed-axis wheel carrier 6 and a plurality of first-stage fixed-axis gears rotatably mounted on the first fixed-axis wheel carrier 6, so
  • the input shaft 1 transmits power to the primary shaft gear set 8-1, and is output to the output shaft after being decelerated by the primary fixed shaft gear set 8-1, the secondary fixed shaft gear set 8-2, and the first ring gear 9 twenty two.
  • the secondary fixed-axis gear set in this embodiment includes a fixed-axis wheel carrier fixedly arranged and a plurality of secondary fixed-axis gears rotatably mounted on the fixed-axis wheel carrier.
  • the secondary fixed-axis gear is rotatably mounted on the first fixed-axis wheel carrier 6; that is, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed shaft
  • the wheel frame has a simpler overall structure, which is convenient for manufacturing and assembly.
  • the first fixed-axis wheel carrier 6 of this embodiment includes a plurality of first gear shafts 7, and the first-stage fixed-axis gear and the second-stage fixed-axis gear are respectively rotatably mounted on the first gear shaft 7.
  • the first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body and a first fixed axle wheel carrier cover 10.
  • the number of the second-stage fixed-axis gears is the same as the number of the first-stage fixed-axis gears, and there is a one-to-one correspondence. In this way, the rotation transmission of the entire first fixed-axis gear train is more stable.
  • the first fixed shaft gear train further includes an input shaft gear 36, which is fixedly sleeved on the input shaft 1 and engages with the first fixed shaft gear set for transmission.
  • the input shaft gear is externally meshed with the primary fixed shaft gear set.
  • the input shaft gear 36 is integrated with the input shaft 1.
  • the first fixed shaft gear train in this embodiment includes a first torque transmission plate 11 fixedly mounted on the first ring gear 9.
  • the output shaft 22 is fixedly connected to the first torque wheel 11.
  • the second fixed axle gear train includes a second inner ring gear 13, a fixed second fixed axle wheel carrier 12, and a rotatably mounted on the second fixed axle wheel carrier 12.
  • the output shaft 22 and the second fixed-axis gear set 23 transmit the output of the first fixed-axis gear to the second fixed-axis gear at the same time.
  • the second fixed-axis gear The internal meshing transmission between the group 23 and the second inner gear 13 drives the rotation of the second inner gear 13, and the second inner gear 13 is fixedly connected with the output shaft sleeve 21 to drive it to rotate.
  • the output shaft 22 is creatively used as the power output of the washing machine pulsator on the one hand, and on the other hand as the power input of the second fixed-shaft gear train; in addition, the introduction of the second ring gear 13 realizes the conversion of power transmission. So that the output shaft sleeve 21 and the output shaft 22 have opposite rotations, that is, the washing tub of the washing machine connected to the output shaft sleeve 21 and the pulsator of the washing machine connected to the output shaft 22 have opposite directions to realize washing/rinsing of the washing machine. The two-way water flow in the process improves the washing effect.
  • the second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 21, and the second fixed shaft gear carrier 12 includes A plurality of second gear shafts 31, the second fixed shaft gear set includes second fixed shaft gears respectively rotatably mounted on each second gear shaft 31, and the sun gear 14 externally meshes with all the second fixed shaft gears For transmission, all the second fixed shaft gears are internally meshed with the second ring gear 13 for transmission.
  • the second gear shaft 31 includes four, and each second gear shaft is provided with a second fixed shaft gear respectively, so as to ensure the transmission stability of the output shaft 22 and the second fixed shaft gear, and ensure the speed reduction The overall volume of the clutch device.
  • the second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body and a second fixed axle wheel carrier cover 15.
  • a toothing is provided at one end of the output shaft 22 in this embodiment, a central gear tooth groove is arranged inside the central gear 14, and the toothing of the output shaft 22 is inserted into the center
  • the fixed installation of the output shaft 21 and the sun gear 14 is realized in the gear tooth groove.
  • the decelerating clutch device of the washing machine of this embodiment includes a brake wheel 17 and a brake wheel shaft 2.
  • the brake wheel 17 has an open internal chamber inside, and the brake wheel shaft 2 is sleeved outside the input shaft 1 at one end
  • the cover is fixed on the open end of the brake wheel 17; the first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the inner cavity of the brake wheel 17, and the The first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17.
  • the second fixed axle wheel carrier 12 of the second fixed axle gear train is fixed on the first fixed axle wheel carrier 6 or the brake axle 2 or the brake wheel 17.
  • the deceleration clutch device of a washing machine in this embodiment also includes a clutch mechanism for controlling the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel shaft.
  • the clutch mechanism can realize the relative reverse rotation of the output shaft and the output sleeve. , Perform dual-power washing conditions; rotate at the same speed and same direction at low speed, perform gentle washing conditions; perform high-speed rotation at the same speed and same direction, perform dehydration conditions.
  • the clutch structure controls the input shaft 1 to rotate alone
  • the input shaft 1 transmits power to the first fixed-axis gear train
  • the first fixed-axis gear train outputs the power to the output shaft 22
  • the output shaft 22 simultaneously transmits power to the second fixed-axis gear train.
  • the shaft gear train, the second fixed shaft gear train outputs power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate in opposite directions;
  • the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to rotate synchronously
  • the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously
  • the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
  • the deceleration device described in this embodiment is composed of a first fixed-axis gear train I and a second fixed-axis gear train II connected to two sets of fixed-axis gear trains, the input shaft input speed, through the first fixed-axis gear train I decelerated by The output speed of the output shaft drives the washing machine's pulsator to run. At the same time, the output shaft transmits power to the second fixed-axis gear train II. After being decelerated by the second fixed-axis gear train II, the output shaft sleeve outputs the speed to drive the washing machine's inner tub to run. Power input, after deceleration, the output shaft and the output sleeve output two powers in two directions, and the two powers with a constant transmission ratio realize the dual drive function of the washing machine.
  • the deceleration clutch device of the washing machine of the present invention has a reasonable structure.
  • the reducer is composed of two sets of fixed shaft gear trains.
  • the two sets of fixed shaft gear trains decelerate and transmit power respectively.
  • the output shaft and the output sleeve output two powers to satisfy the deceleration.
  • the ratio, the output shaft and the output shaft sleeve are opposite to the fixed transmission ratio rotation and bearing capacity, which overcomes the disadvantages of poor bearing capacity and high noise of the existing dual-power clutch deceleration device.
  • This embodiment also provides a washing machine including a washing tub, a pulsator, and a deceleration clutch device.
  • the deceleration clutch device includes:
  • the first fixed shaft gear train including the first internal gear ring
  • the second fixed shaft gear train
  • the output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the rotating motor can drive the output shaft and the output shaft sleeve through the deceleration clutch device to achieve dual power drive to improve the washing effect.
  • the rotating motor drives the output shaft and the output shaft through the deceleration clutch device Sets to run at the same speed and in the same direction for gentle washing or dehydration conditions.
  • this embodiment discloses a decelerating clutch device for a washing machine, including:
  • Brake wheel shaft 2 sleeved on the outside of input shaft 1, and one end cover is fixed on the open end of the brake wheel;
  • the wheel train is set in the internal cavity of the brake wheel
  • the clutch mechanism is used to lock only the brake wheel shaft 2 so that the input shaft 1 rotates alone, or release the brake wheel shaft 2 and connect the brake wheel shaft 2 with the input shaft 1 so that the input shaft 1 and the brake wheel 17 are synchronized Rotate.
  • the clutch mechanism locks the brake wheel shaft 2 so that the brake wheel 17 will not rotate with the input shaft 1.
  • the washing machine performs a normal washing process.
  • the clutch mechanism releases the brake wheel shaft 2 and connects the brake wheel shaft 2 with the input shaft 1, so that the rotation of the input shaft 1 drives the brake wheel shaft 2 and the brake wheel to rotate in one body.
  • the clutch mechanism includes a torque transmission sleeve 33, a coupling disc 3, and a positioning disc 4.
  • the torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it
  • the positioning disc 4 is sleeved on the brake axle 2
  • the coupling disc 3 is sleeved on the brake wheel shaft 2, located between the torque transmission sleeve 33 and the positioning disc 4 and can only slide in the axial direction.
  • the coupling disc 3 faces the positioning disc 4 4
  • the positioning disk 4 locks the brake wheel shaft 2 through the coupling disk 3, so that the input shaft 1 rotates alone.
  • the coupling disc 3 When the coupling disk 3 slides toward the torque transmission sleeve 33 and is connected to the torque transmission sleeve 33, the transmission The moment sleeve 33 is linked with the brake wheel shaft 2 through the coupling disc 3 so that the input shaft 1 and the brake wheel shaft 2 rotate synchronously.
  • the coupling disc 3 includes a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake axle 2, and the coupling disc 3 is connected to the brake axle 2. Key connection.
  • the positioning disk 4 restricts the rotation of the coupling disk 3 in the circumferential direction, thereby locking the brake wheel shaft 2; when the positioning disk 4 transmits torque
  • the shaft sleeve 33 is slidably connected to the torque transmission sleeve 33, the torque transmission sleeve 33 and the coupling disk 3 are linked in the circumferential direction, and the torque transmission sleeve 33 drives the brake wheel shaft 2 through the coupling disk 3 to rotate.
  • the brake wheel shaft 2 and the coupling disk 3 are connected by splines, the brake wheel and the connecting disk rotate integrally in the circumferential direction, and the coupling disk 3 can slide along the axial direction of the brake wheel shaft 2, when the coupling disk 3 slides to one side
  • the positioning disc 4 and the coupling disc 3 are integrated in the circumferential direction.
  • the positioning disc 4 is fixed in position, and the coupling disc 3 is locked in the circumferential direction, so the brake axle 2 is also locked.
  • the two ends of the coupling disc 3 respectively have meshing teeth for meshing with the torque transmission sleeve 33 and the positioning disc 4.
  • the coupling disc 3 slides toward the positioning disc 4, the coupling disc 3 meshes with the positioning disc 4, and the positioning disc 4 is on the circumference.
  • the rotation of the coupling disc 3 is restricted in the direction.
  • the coupling disc 3 slides toward the torque transmission sleeve 33 and engages with the torque transmission sleeve 33, the torque transmission sleeve 33, the coupling disc 3 and the brake wheel shaft 2 are linked in the rotation direction. In this solution, the state is switched through the meshing teeth, the switching process is fast, and the stability is high.
  • the coupling disc 3 includes an upper ring body and a lower ring body connected to the bottom of the upper ring body and arranged coaxially.
  • the diameter of the upper ring body is larger than the diameter of the lower ring body.
  • the end of the upper ring body away from the lower ring body is provided with a round of meshing teeth.
  • one end of the lower annular body away from the upper annular body is provided with a round of meshing teeth for meshing with the meshing teeth on the torque transmission sleeve 33.
  • the coupling disc 3 is sleeved on the outside of the brake wheel shaft 2, and the torque transmission sleeve 33 is sleeved on the input shaft 1.
  • the size of the coupling disc 3 is larger than the torque transmission sleeve 33, and the meshing teeth at both ends of the coupling disc 3 need to be separately It is set for the parts that need to be meshed. Therefore, the present invention sets the coupling disk 3 as an upper ring body and a lower ring body.
  • the upper ring body has a large diameter, so the meshing teeth for matching with the positioning disk 4 are provided, and the lower ring body has a small diameter.
  • the meshing teeth for meshing with the torque transmission sleeve 33 are provided, and through this structural design, the process of switching states of the clutch mechanism is more stable.
  • the deceleration clutch device includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, and the positioning disk 4 is fixedly installed on the outer casing.
  • the outer casing is directly fixed with the outer tub of the washing tub of the washing machine, so the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate 4 is installed on the outer casing, so the position is fixed.
  • the outer shell includes an upper end shell 20 and a lower end shell 26, the upper end shell is fixed on the washing tub, a third rolling bearing 19 is installed in the upper end shell 20 bearing seat, and the lower end shell is installed on the upper end
  • a cavity for accommodating the brake wheel is formed between the upper shell and the upper end shell, the bottom of the lower end shell is provided with a mounting hole, the positioning disk 4 includes a circular through groove, and the positioning disk 4 covers the The bottom part and the circular through groove are coaxial with the installation hole, and the brake wheel shaft 2 passes through the installation hole and the circular through groove in sequence from the inside of the cavity.
  • the positioning disk 4 is covered and installed on the bottom of the lower end shell to facilitate the cooperation with the coupling disk 3 and lock the coupling disk 3.
  • a bearing seat 262 is provided protruding from the bottom of the lower end shell 26, a first rolling bearing 5 is installed in the bearing seat 262 of the lower end shell 26, the brake wheel is arranged through the bearing seat 262, and the positioning disk 4 is sleeved in the bearing seat 262. Outside the bearing seat, and the circular through groove of the positioning disk 4 is coaxial with the bearing seat, the circular through groove is provided with meshing teeth on a circumference, when the coupling disk 3 slides in the direction of the bearing seat, the connecting disk 3 The meshing teeth on the top mesh with the meshing teeth around the circular groove.
  • the lower end shell 26 includes a barrel-shaped side peripheral wall 261.
  • One end of the side peripheral wall is an open end, and the other end is folded toward the center to form an annular bottom wall.
  • the bearing seat 261 includes an inner edge of the annular bottom wall that protrudes outward.
  • the outer edge of the sleeve portion is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the bearing installation position.
  • the positioning disk 4 includes an annular body, and the inner edge of the annular body faces One side protrudes to form a sleeve portion, the end of the sleeve portion is bent toward the center to form an annular edge, and a round gear is provided on the annular edge; the annular body is in a fit connection with the annular bottom wall, and The sleeve part is sleeved on the shaft sleeve part, and the circular edge covers the bent edge.
  • the annular body of the positioning disk 4 is fixed on the annular bottom wall of the lower end shell 26 by fasteners, so that the positioning disk 4 and the lower end shell are integrated.
  • this embodiment further provides a decelerating clutch device for a washing machine.
  • the second embodiment further describes the clutch mechanism in detail.
  • the clutch mechanism includes: a coupling disc 3 and a driving part.
  • the coupling disc 3 has a first position that locks the brake wheel shaft 2 so that the input shaft 1 can rotate independently and releases the brake wheel and connects the brake wheel to the input shaft 1.
  • the driving component drives the coupling plate 3 to move between the first position and the second position.
  • the driving part of the clutch mechanism can realize the independent rotation of the input shaft 1 and the synchronous rotation of the input shaft 1 and the brake wheel by driving the coupling disk 3 to move.
  • This embodiment has simple structure, reasonable design and stable mechanical performance. .
  • the clutch mechanism includes a shift fork 28, one end of the shift fork 28 extends to the drive member, and the other end extends to the coupling plate 3, the drive member drives one end of the shift fork 28 to move up and down, the shift fork 28 The other end of the switch moves the coupling plate 3 between the first position and the second position.
  • the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41
  • the driving component includes a rotating motor 24, the output shaft of the rotating motor 24 is connected with a rotating push block 25, and the rotating push block 25
  • a pushing part is provided, one end of the shift fork 28 abuts against the pushing part, the rotating motor 24 drives the rotary push block to rotate, the push part on the rotary push block rotates, and pushes the corresponding end of the shift fork 28 to move up and down, The other end of the shift fork 28 is made to move the coupling disc 3 between the first position and the second position.
  • a pushing part is provided on the rotating push block, and the rotation of the rotating push block can drive the pushing part to rotate to realize the movement of the drive coupling disc 3.
  • This driving solution has a simple and compact structure and low energy consumption.
  • one end of the shift fork 28 maintains abutting state with the pushing part.
  • the realization principle may be realized by connecting the shift fork 28 with a return spring, or may be realized by other structures, which will be described in detail below.
  • the rotary push block includes a cylindrical body 251, one end of the cylindrical body 251 is connected to the drive shaft of the rotating motor 24, the other end of the cylindrical body is provided with the pushing part, and the pushing part has a spiral surface extending along the circumferential direction of the cylinder. 2521, the cylinder rotates, the spiral surface 2521 automatically pushes the corresponding end of the shift fork 28 to move up and down, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position movement.
  • the pushing portion includes a convex strip 252 extending along the circumferential direction from a circular surface edge of one end of the cylindrical body.
  • the convex strip 252 has a gap at the beginning and the end, and the convex strip extends from one end to the other end.
  • the upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually descends to the spiral surface 2521 on the circular surface, and the fork 28 corresponds to A spherical boss 282 is provided on the end of the, and the spherical boss 282 is in contact with the spiral surface.
  • the convex strip is designed as a symmetrical structure, so that the rotating motor 24 drives the cylinder to rotate 180° to switch the state of the washing machine.
  • the gap between the head and tail of the convex strip is the initial position, when the rotating motor 24 drives the cylinder to rotate 180° Then the protruding bar pushes one end of the shift fork 28 to rotate downward, and the other end of the shift fork 28 moves the coupling plate 3 upward, so that the coupling plate 3 engages with the positioning plate 4.
  • the washing machine can perform the washing process, and when the dehydration process needs to be performed/
  • the rotating motor 24 drives the cylinder to continue to rotate 180°, then one end of the shift fork 28 matched with the push top returns upwards, and the other end of the shift fork 28 moves the coupling plate 3 downwards and the torque transmission shaft
  • the sleeve 33 is engaged.
  • the input shaft 1 drives the brake wheel to rotate as a whole for dehydration or light kneading.
  • the washing machine includes a drive motor 32.
  • the output end of the drive motor 32 is connected to the input shaft 1.
  • the rotation of the motor 32 executes the dehydration process or lightly rubbing and washing.
  • the difference between the two is mainly the difference between the rotation speed and the rotation direction.
  • the rotating motor 24 and the rotating push block are arranged in order from top to bottom.
  • the top of the rotating push block is drivingly connected to the rotating motor 24, the bottom of the rotating push block is provided with the pushing part, and the shift fork 28 corresponds to the pushing One end of the part is bent upward to extend, and the spherical boss at the end is in contact with the spiral surface on the pushing part.
  • the deceleration clutch device of the washing machine includes a large reducer plate (see the upper end cover 20 of the first embodiment) installed on the washing tub of the washing machine, and the large reducer plate includes a first mounting part and a second mounting part that are arranged adjacently,
  • the brake wheel is mounted on the first mounting portion
  • the driving component is mounted on the second mounting portion
  • one end of the shift fork 28 extends to the second mounting portion, and is connected to the drive The drive end of the component touches.
  • the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41, and the drive component includes a traction motor, which is connected to one end of the shift fork 28 through a drawstring. , The traction motor retracts/releases the pull rope to drive the shift fork 28 to rotate, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position.
  • the clutch mechanism includes a torque transmission sleeve 33 and a positioning disc 4, the torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it, and the positioning disc 4 is sleeved outside the brake wheel shaft 2 and has a fixed position.
  • the coupling disk 3 is sleeved on the brake wheel shaft 2 and is located between the torque transmission sleeve 33 and the positioning disk 4 and can only slide in the axial direction.
  • the positioning disk 4 is protrudingly provided with a fork bracket 41 ,
  • the middle part of the shift fork 28 is rotatably mounted on the shift fork support 41, one end of the shift fork 28 extends to the driving part, and the other end extends to the coupling disc 3.
  • annular boss is provided on the coupling disc 3, and one end of the fork 28 extending to the coupling disc 3 is provided with a semi-annular clamping portion, and the fork 28 is clamped by the semi-annular clamping portion 281. Held on the annular boss.
  • the clamping portion 281 of the shift fork 28 is clamped on the annular boss of the coupling disc 3 to facilitate the movement of the coupling disc 3 up and down.
  • one end of the shift fork 28 needs to be in abutment state with the pushing part.
  • the realization principle can be realized by connecting the shift fork 28 with a return spring, or it can be realized by pushing the coupling disc 3.
  • a spring 30 is compressed and arranged between the coupling disk 3 and the positioning disk 4/lower end cover, or a spring pressing cover 29 is installed on the positioning disk or the lower end cover, and the top of the spring 30 abuts against the spring pressing cover On the upper side, the bottom end of the spring contacts the coupling disc and pushes the coupling disc downward.
  • the coupling disc 3 has a downward movement tendency under the action of the spring 30, and one end of the shift fork 28 abuts on the pushing part, and the other end acts on the coupling disc 3.
  • the shift fork 28 cooperates with the coupling disc.
  • one end of the yoke moves downward to engage with the torque transmission sleeve 33, while the other end of the shift fork moves upward to abut the bottom end of the protruding bar on the top of the pusher.
  • the input shaft 1 of the washing machine It can only be turned alone, and the washing machine performs the washing process.
  • the present embodiment mainly explains the specific cooperation mode of the output shaft sleeve and the brake wheel in the first to third embodiments above.
  • This embodiment provides a deceleration clutch device for a washing machine, which includes a deceleration mechanism, and the deceleration mechanism includes:
  • the first fixed shaft gear train including the first internal gear ring
  • the second fixed shaft gear train
  • the output shaft 22 is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the output shaft sleeve 21 is sleeved on the output shaft 22, drives the inner barrel to run, and is connected with the second fixed shaft gear train;
  • the brake wheel 17, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel 17, and a second rolling bearing 18 is installed between the brake wheel 17 and the output sleeve 22.
  • the deceleration clutch device of the washing machine in this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 22 and the output sleeve 21.
  • a simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
  • the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine.
  • the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect;
  • the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
  • the traditional one-way bearing is replaced by the roller bearing 100 provided between the output sleeve 21 and the brake wheel 17, which can realize the inner tub and the pulsator. It can rotate clockwise in the same direction or counterclockwise in the same direction, and the inner barrel and pulsator can be controlled to rotate clockwise and counterclockwise at the same speed and in the same direction alternately, which not only reduces the friction on the clothes, but also can form more variety
  • the improved water flow improves the cleaning rate of clothes and ensures the washing effect of clothes.
  • the brake wheel 17 has an open internal chamber, the brake wheel 17 has a hollow cylindrical structure, one end of the columnar brake wheel 17 is open, and the other end is blocked.
  • the first fixed axle wheel And the second fixed-axis gear train are located in the chamber of the brake wheel 17, the open end is fixedly connected to the brake wheel shaft 2 sleeved outside the input shaft 1, and the brake wheel 17 is close to the output shaft 22
  • the blocking end has an opening 171.
  • the output shaft 22 and the output sleeve 21 are respectively connected to the pulsator and inner tub of the washing machine through the opening 171 of the brake wheel 17.
  • the opening 171 is in a circular shape and extends outward to form A hollow cylindrical bearing chamber 172 in which the second rolling bearing 18 is installed, the second rolling bearing 18 is installed in the bearing chamber 172, and the output sleeve 21 is movably connected to the brake wheel 17 through the cooperation of the second rolling bearing 18 .
  • the bearing chamber 172 may also be a structure independently arranged on the brake wheel 17.
  • the bearing chamber 172 and the brake wheel 17 adopt an integrated structure, which is convenient for production and processing, simplifies the installation steps, and is stable between the two. It is strong, and it is not easy to appear loose after long-term use.
  • the second rolling bearing 18 includes an inner ring and an outer ring, and rolling elements arranged between the inner ring and the outer ring.
  • the inner ring is connected to the output sleeve 21 and accompanied by the output sleeve 21
  • the outer ring of the second rolling bearing 18 is fixedly connected with the bearing chamber 172 to play a supporting role.
  • the second rolling bearing 18 adopted can not only realize that the inner barrel and the pulsator can rotate clockwise at the same speed and in the same direction, It can also rotate counterclockwise at the same speed and in the same direction, and the friction between the brake wheel 17 and the output shaft sleeve 21 is changed from sliding friction to rolling friction, which reduces friction loss and prolongs the life of the deceleration clutch device and the washing machine.
  • the output shaft sleeve 21 is provided with a bearing mounting portion 211, and the bearing mounting portion 211 is installed in cooperation with the second rolling bearing 18.
  • the bearing mounting portion 211 is close to the brake wheel by the output shaft sleeve 21
  • the end portion of 17 extends outward, and the bearing mounting portion 211 and the output shaft sleeve 21 are formed integrally.
  • the outer diameter of the bearing mounting portion 211 is greater than the inner diameter of the inner ring of the second rolling bearing 18, and the output sleeve 21 and the second rolling bearing 18 have an interference fit, which can be hot-fitted or pressed during installation.
  • the installation is based on the surface of the second rolling bearing 18, so the inner ring and the bearing mounting part 211 are made of basic hole interference fit, but for the convenience of bearing disassembly, the interference should not be too large as H7/k6.
  • the second rolling bearing 18 and the bearing chamber 172 are also matched by an interference fit.
  • the inner diameter of the bearing chamber 172 is smaller than the outer diameter of the second rolling bearing 18, which can be hot-mounted or pressurized during installation.
  • the tight fit between the rolling bearing 100 and the bearing chamber 172 can be ensured. Otherwise, the bearing and the bearing chamber 172 will have an impact during the vibration process, and the bearing chamber 172 will be subjected to pulsating cyclic variable stress, which will cause great damage to the bearing and the bearing chamber 172. If there is a clearance fit, the shaft will also vibrate, and the shaft will be subjected to symmetrical cyclic variable stress, and there will be impact, which will cause greater damage to the shaft and its parts.
  • the outer edge of the bearing chamber 172 is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the installation position of the second rolling bearing 18 and prevent the bearing from moving during vibration of the washing machine.
  • the diameter of the output shaft sleeve 21 is different from the diameter of the bearing mounting portion 211, and the outer diameter of the output shaft sleeve 21 is greater than the outer diameter of the bearing mounting portion 211, so as to prevent external forces from being applied during use.
  • the displacement between the rolling bearing 18 and the output shaft sleeve 21 affects the normal use of the washing machine.
  • the output sleeve 21 and the bearing mounting portion 211 are transitionally connected by a transition inclined portion 213, and the end of the output sleeve 21 is inclined inwardly and then extends horizontally outward to form the bearing mounting portion. 211.
  • the outer peripheral wall of the transitional inclined portion 213 is circumferentially provided with several threads to prevent external force from being received during use, and displacement and movement between the second rolling bearing 18 and the bearing mounting portion 211 may affect normal use.
  • the second fixed axle gear train includes a fixed second fixed axle wheel carrier 12 and a second fixed axle gear set 23 rotatably mounted on the second fixed axle wheel carrier 12.
  • the length of the bearing mounting portion 211 is greater than the thickness of the second rolling bearing 18, and the outer wall of the end of the bearing mounting portion 211 protruding from the second rolling bearing 18 is provided with a tooth slot 212 matingly connected with the second fixed shaft gear set 23 .
  • the end of the output shaft sleeve 21 away from the brake wheel 17 is provided with a disc-shaped connecting flange 214.
  • the connecting flange 214 is provided with a number of connecting holes, which are connected through the connecting holes on the connecting flange 214.
  • the inner barrel can drive the inner barrel to rotate.
  • This embodiment also provides a washing machine using the aforementioned deceleration clutch device, including an inner tub, a pulsator, and a deceleration clutch device.
  • the deceleration clutch device includes:
  • the first fixed shaft gear train including the first internal gear ring
  • the second fixed shaft gear train
  • the output shaft 22 is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
  • the output shaft sleeve 21 is sleeved on the output shaft 22, drives the inner barrel to run, and is connected with the second fixed shaft gear train;
  • the brake wheel 17, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel 17, and a second rolling bearing 18 is installed between the brake wheel 17 and the output sleeve 22.
  • This embodiment introduces the connection between the first fixed axle wheel carrier 6 and the second fixed axle wheel carrier 12 in the first embodiment.
  • a deceleration clutch device that includes a brake wheel 17 and a brake wheel shaft 2.
  • the brake wheel 17 has an open internal chamber.
  • the brake The wheel shaft 2 is sleeved on the outside of the input shaft 1 and one end cover is fixed to the open end of the brake wheel 17.
  • the first fixed axle gear train and the second fixed axle gear train are respectively arranged in the internal chamber of the brake wheel 17, and the first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17 .
  • the second fixed axle wheel carrier 12 is fixed on the first fixed axle wheel carrier 6.
  • the brake wheel shaft 2 includes a sleeve part sleeved on the outside of the input shaft and an upper end cover part covering the open end of the brake wheel.
  • the first fixed axle wheel frame 6 is fixed.
  • the second fixed axle wheel carrier 12 and the first fixed axle wheel carrier 6 are fixedly connected.
  • the first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body, a first fixed axle wheel carrier cover 10, a plurality of connecting and fixing rods 62 and a plurality of first gear shafts 7.
  • one end of the connecting and fixing rod 62 is fixed on the main body of the first fixed axle wheel carrier, and the other end is fixed on the end cover of the brake wheel shaft; both ends of the first gear shaft 7 Are respectively fixed on the first fixed axle wheel carrier body and the first fixed axle wheel carrier cover 10;
  • the second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body, a second fixed axle wheel carrier cover 15 and a fixed axle
  • the second gear shaft 31 connecting the second fixed axle wheel carrier body and the second fixed axle wheel carrier cover 15; the second fixed axle wheel carrier body is fixedly arranged on the first fixed axle wheel carrier body.
  • the first fixed axle wheel carrier body is provided with a tooth slot 61
  • the second fixed axle wheel carrier body is provided with toothing; Inserted into the tooth slot 61 of the first fixed axle wheel carrier body to realize a relatively fixed connection.
  • the lower part of the tooth slot 61 on the body of the first fixed axle wheel carrier has a tooth stopper, and the end surface of the gear tooth of the second fixed axle wheel carrier abuts against the tooth stopper .
  • the tooth stopper is a stepped surface formed between the wall surface of the first fixed axle wheel carrier body and the tooth slot 61, which prevents the tooth slot 61 from penetrating and limits the second fixed axle wheel carrier body to the first fixed axle The insertion depth of the main body of the wheel frame.
  • This embodiment provides a method for controlling a washing machine, which specifically includes: during the washing process of the washing machine, the inner tub and the pulsator are in a relatively static state when rotating.
  • the washing machine in this embodiment is a washing machine with a pulsator
  • the inner tub is a washing tub
  • the inner tub may be a perforated inner tub or a non-perforated inner tub.
  • the pulsator is set at the bottom of the inner barrel.
  • the pulsator rotates to drive the water flow to wash the clothes.
  • the inner tub and pulsator can rotate during the washing process at the same time, and the water flow generated is stronger than when only the pulsator rotates. It is powerful, but only includes a relatively single washing water stream, the washing effect is limited, and the improvement is not significant.
  • This embodiment can realize that the inner tub and the pulsator are in a relatively static state during the washing process, thereby increasing the water flow pattern under the same direction and the same speed of the inner tub and the pulsator, increasing the variety of washing water flows, and realizing gentle washing. Improve the washing effect of clothes.
  • the washing process of the washing machine includes a first operating state and/or a second operating state; in the first operating state, the inner tub and the pulsator are in relative motion when rotating, and in the second operating state, the inner tub and the pulsator The wheel is relatively stationary when rotating.
  • the relative movement of the inner barrel and the pulsator includes: the inner barrel and the pulsator rotate in opposite directions with the same or different rotation speeds.
  • the inner barrel and the pulsator are in a relatively static state including: the inner barrel and the pulsator rotate in the same direction and at the same speed; specifically, the inner barrel and the pulsator rotate in a clockwise or counterclockwise direction at the same rotation speed.
  • the washing machine can always keep the inner tub and the pulsator in a relatively static state when rotating; it can also keep in a relative motion state; it can also perform a relatively static state for only part of the time, and a relative motion for part of the time. It can be switched between to achieve a variety of water flows and further increase the washing effect.
  • this embodiment provides a washing machine control method, which specifically includes:
  • the washing machine only executes the first operating state, or only executes the second operating state.
  • the inner tub and the pulsator can only perform the first operating state, the inner tub and the pulsator move relative to each other, and perform the same direction and different speed or reverse rotation movement, which can form a stronger water flow, which is beneficial to improve Washing effect.
  • the inner tub and the pulsator can also only perform the second operating state.
  • the inner tub and the pulsator always remain relatively static, that is to say, the inner tub and the pulsator rotate at the same speed and in the same direction during the washing process.
  • the new form of water flow is conducive to gentle washing of soft-textured clothes.
  • the conditions of the inner tub and the pulsator rotating at the same speed and direction during the washing process include:
  • Case 1 The inner tub and the pulsator rotate in the same direction and speed in the clockwise direction during the washing process;
  • Case 3 The inner tub and the pulsator are switched between rotating clockwise at the same speed and in the same direction and rotating counterclockwise at the same speed and in the same direction during the washing process.
  • the inner tub and the pulsator have been kept relatively stationary, realizing the water flow form of the inner tub and the pulsator rotating in the same direction and at the same speed, which can be washed more gently and improve the quality of the soft clothes. Wash care effect.
  • this embodiment provides a washing machine control method, which specifically includes:
  • the washing process of the washing machine includes a first operating state and a second operating state, and the first operating state and the second operating state can be switched;
  • the inner barrel and the pulsator are in a relative motion state when rotating, and in the second operating state, the inner barrel and the pulsator are in a relatively static state when rotating.
  • the two operating states can be switched during the washing process, and different washing water flows can be generated in the two operating states. This increases the variety of washing water flows, which can improve the washing efficiency and washing of clothes. ratio.
  • the two operating states in the washing process include the relative static state of the inner tub and the pulsator and the relative motion state of the inner tub and the pulsator; the direction of water flow formed when the inner tub and the pulsator are in a relatively static state during rotation Consistent, the flow rate is stable, so that the pulling force or drafting force on the clothes is small, which can reduce the wear on the clothes and realize gentle washing; and when the inner tub and the pulsator move relative to each other, the strength of the water flow formed is greater.
  • These states can be switched for washing and cooperate with each other to not only improve the washing effect, but also protect the clothes, reduce the wear and deformation of the clothes, and meet the needs of users.
  • the inner tub and the pulsator are in a relatively static state, including: the inner tub and the pulsator rotate in the same direction and at the same speed.
  • the inner barrel and the pulsator can rotate in a clockwise direction at the same rotation speed at the same time, and can also rotate in a counterclockwise direction.
  • both the inner tub and the pulsator are rotating, their movements are completely synchronized, and the two are relatively static.
  • the water flow formed in the inner tub flows in the same direction at the same stable speed, and the clothes in the inner tub follow this way.
  • the movement of the water stream has the least pulling force. For clothes that are easily deformed such as silk and wool, this gentle washing process is more suitable.
  • the inner barrel and the pulsator can be in a relative motion state in a variety of ways. Different ways can form a relatively different and strong water flow.
  • the first operating state and the second operating state form The water flows cooperate with each other for washing.
  • the movement mode of the inner tub and the pulsator in the first operating state can include the following schemes:
  • the inner bucket and the pulsator rotate in opposite directions.
  • the rotation speed of the inner bucket and the pulsator are the same, forming two water streams that rotate in opposite directions. Where the two water streams meet, a stronger rotating water stream is formed, which will cause greater washing of the clothes and ensure Washing effect and cleanliness rate.
  • the inner barrel and the pulsator rotate in opposite directions, and the rotation speed of the inner barrel and the pulsator are different.
  • the effect is the same as that of the scheme 1.
  • the rotation of the inner barrel and the pulsator can form a stronger rotating water flow, causing greater washing and washing of clothes.
  • the pulling force ensures the washing effect and cleanliness rate.
  • the rotation speeds are different and the rotation speed difference is a fixed value or a variable value.
  • a certain intensity of water flow can be preset, which is suitable for most clothes. It can not only ensure high washing efficiency, but also avoid damage to clothes.
  • Solution 3 In the first operating state, the inner tub and the pulsator rotate in the same direction, and the rotation speed of the inner tub and the pulsator are different. When the inner tub and the pulsator rotate in the same direction but at different speeds, a stronger rotating stream can be formed to ensure washing. effectiveness.
  • the inner tub and the pulsator rotate at different speeds in the same direction, and the difference in rotation speed between the inner tub and the pulsator is a fixed value or a variable value; in this way, a certain intensity of water flow can be preset, which is also conducive to forming a stable washing program.
  • the difference between the rotational speeds of the inner tub and the pulsator when the inner tub and the pulsator rotate in reverse is not greater than the difference between the rotational speeds when the inner tub and the pulsator rotate in the same direction and at different speeds. In this way, a relatively suitable strength and relatively stable water flow can be formed, and the washing effect and cleanliness rate can be improved.
  • the specific method may include but not limited to the following specific solutions:
  • Solution 1 In the same washing process, the washing machine sequentially executes the first operating state/second operating state and the second operating state/first operating state.
  • the washing machine executes the first operating state once and executes the second operating state once.
  • the first operating state may be executed first and then the second operating state, or the second operating state may be executed before the first operating state.
  • the operating time of the first operating state and the second operating state can be preset as needed. For example, after the user chooses to run the washing program, the washing machine first controls to execute the first operating state to reach T1 time, and then executes the second operating state to reach T2 time, where T1 time and T2 time can be the same or different, and can be preset according to needs. Set or set by the user.
  • Solution 2 The washing machine controls the first operating state and the second operating state to switch multiple times, and alternately executes the first operating state and the second operating state.
  • the washing machine executes the first operation state and the second operation state n times, the first operation state and the second operation state alternately operate, and the washing machine switches between the two regularly or irregularly.
  • the water flow formed in the washing process is more diversified, and the two operating states cooperate with each other to achieve the purpose of high washing efficiency and high cleanliness rate of clothes, and also greatly reduce the wear on clothes.
  • a further solution is to alternately execute the first operating state and the second operating state during the same washing process, and each time in the first operating state, the pulsator and the inner tub rotate in reverse or both the pulsator and the inner tub rotate in the same direction and at different speeds , In the second operating state, the inner barrel and the pulsator rotate in the same direction and speed in the clockwise or counterclockwise direction.
  • the operating state of the inner tub and the pulsator may be the same or different each time, for example, the inner tub and the pulsator are reversed each time Rotate in the same direction, or move at different speeds in the same direction each time, so that the operation is more regular and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
  • the inner tub and the pulsator rotate in the opposite direction at the previous time, and the inner tub and the pulsator rotate in the same direction at different speeds in the next time, so that a more diversified water flow can be formed and the cleaning rate of clothes can be improved.
  • the inner barrel and the pulsator rotate in the same direction and the same speed.
  • the inner barrel and the pulsator can rotate at the same or different speed as the previous one, and can rotate in a clockwise direction. It can also be rotated counterclockwise.
  • the washing machine alternately executes the first operating state and the second operating state, and each time in the first operating state, the pulsator and the inner tub rotate in reverse each time, and the pulsator and the inner tub
  • the speed difference is a fixed value.
  • the pulsator and the inner barrel rotate in the clockwise direction in the same direction and speed each time. In this way, the operation of the inner tub and the pulsator is more regular, and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
  • the pulsator and the inner tub rotate in the same direction, and the rotational speed is both V1, and the V1 is not less than the smaller value of the rotational speed when the inner barrel and the pulsator rotate in the first operating state.
  • the washing efficiency and washing ratio of the clothes can be improved, and the abrasion on the clothes can be reduced, and gentle washing can be realized, so as to meet the needs of users.
  • this embodiment provides a washing machine control method.
  • the washing process runs in the first state, or runs in the second operating state, or runs in the first and second operating states.
  • the inner barrel and the pulsator are in a relative motion state when rotating
  • the inner barrel and the pulsator are in a relatively static state when rotating.
  • the second operating state may be added to the washing process of the ordinary washing program of the existing washing machine, or the soft washing mode may be separately set on the existing washing machine, the soft washing mode may be added, and the soft washing process may be performed separately.
  • the washing machine switches between the first operating state and the second operating state during the washing process, or executes the second operating state alone.
  • the gentle washing program can be set separately, adding washing programs selectable by the user, enriching the washing machine program, and enhancing the user experience, including:
  • the existing washing machines include ordinary washing programs, quick washing programs, etc.
  • the washing machines also include soft washing programs and powerful washing programs.
  • the washing machine can only perform the second operating state, or Switch between the first operating state and the second operating state; during the washing process of the powerful washing program, the washing machine executes the first operating state.
  • the inner tub and the pulsator rotate in reverse to form a stronger water flow and improve the washing effect .
  • the soft washing program is an additional program on the basis of the existing washing machine.
  • the washing machine can only perform the second operating state alone, and the inner tub and the pulsator can be at the same speed The same direction rotates in a clockwise and/or counterclockwise direction, and when the user selects a strong washing program next time, it switches to the first operating state to perform the washing process.
  • the gentle washing program can also be switched between the first operating state and the second operating state, so that the stronger water flow and the softer water flow can be switched to run, so as to achieve the purpose of enriching the washing water flow, improving the washing effect, and avoiding clothing deformation.
  • the washing machine's programs include not only ordinary washing programs, but also powerful washing programs and gentle washing programs. Users can independently select appropriate washing programs according to the texture of the clothes and the degree of soiling, and can be between different washing programs/operating states. Switching, not only enriches the washing program of the washing machine, enriches the washing water flow, and enhances the user experience, but also achieves the purpose of improving the effect of washing and protecting clothes.
  • this embodiment provides a washing machine with the deceleration clutch device described in the first to fifth embodiments above.
  • the washing machine has two washing states in the sixth embodiment, namely, the first operating state and the second operating state. In the running state, the washing machine also has a dehydration state.
  • the washing machine includes a drive motor 32, which is connected to the input shaft 1.
  • the washing machine controls the drive component to drive the coupling plate to move upward to engage with the positioning plate.
  • the positioning plate is locked by the coupling plate.
  • the driving wheel shaft in this way, the drive motor drives the input shaft to rotate.
  • the input shaft 1 transmits power to the first fixed-axis gear train.
  • the first fixed-axis gear train outputs the power to the output shaft 22, and the output shaft 22 transmits the power to the second
  • the fixed-axis gear train, the second fixed-axis gear train outputs power to the output sleeve 21, and the output shaft and the output sleeve 21 rotate in opposite directions.
  • the washing machine control drive component drives the coupling disc to move downward to engage with the torque transmission sleeve 33 on the input shaft, and the motor drives the input shaft 1 to rotate, and the input shaft 1 engages with the brake.
  • the wheel shaft 2 rotates synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously.
  • the output shaft 21 and the output sleeve 21 rotate at the same speed and in the same direction .
  • the difference between the dehydration state and the second operating state is mainly due to the difference in speed.
  • the washing machine controls the motor to rotate at a high speed
  • the washing machine controls the motor to rotate at a low speed.
  • another difference is that in the dehydration state, the washing machine controls the motor to rotate in one direction to achieve dehydration, while in the second operating state, the washing machine controls the motor to perform forward and reverse cycles at intervals to achieve the The light rubbing and washing can achieve a good cleaning effect.
  • This embodiment introduces the transmission relationship between the second ring gear 13 and the output shaft sleeve 21 in the second fixed shaft gear train in the first embodiment.
  • the input shaft 1 transmits power to the first fixed-axis gear train
  • the first fixed-axis gear train outputs power to the output shaft 22
  • the shaft 22 simultaneously transmits power to the second fixed-axis gear set
  • the second fixed-axis gear set drives the second ring gear 16 to drive the output shaft sleeve 21 to rotate.
  • the second fixed-shaft gear train includes a second torque transmission plate 16, and the output shaft sleeve 21 and the second ring gear 13 are respectively connected to the second torque transmission plate 16 is fixedly connected, and the second fixed-axis gear set is drivingly connected with the second ring gear 13.
  • the second fixed-axis gear set drives the second ring gear 13 to drive the second torque transmission plate 16 and the output sleeve 21 to rotate synchronously.
  • the outer circle of the second torque transmission plate 16 is provided with second torque transmission plate inserting teeth (as shown in FIG. 18), and the second inner gear ring 13 is provided with the second torque transmission plate insertion teeth matching
  • the second ring gear is connected to the tooth groove (as shown in Figure 16), and the second moment transmission wheel inserts the tooth in the second ring gear connection tooth groove to connect the second moment transmission disk 16 and the second ring gear 13 connected as one.
  • the middle of the second torque transmission plate 16 is provided with a second torque transmission plate slotting groove, one end of the output shaft sleeve 21 is provided with an output shaft sleeve inserting tooth (as shown in FIG. 17), and the output shaft sleeve inserting tooth is inserted in
  • the output shaft sleeve and the second torque transmission plate are connected as a whole in the tooth slot of the second torque transmission plate.
  • the tooth profile of the second ring gear tooth groove is the same as the tooth profile of the second fixed-axis gear set, and the teeth of the second ring gear tooth groove are the same as the teeth of the second fixed shaft gear set.
  • the teeth of the shaft gear set meet.
  • the second torque transmission plate 16 is provided with a tooth limiting portion at one end of the inserting teeth of the second torque transmission disk, and the tooth limiting portion abuts against the end surface of the second inner ring gear.
  • the tooth limiting portion is a limiting end cover provided at the end of the inserting tooth of the second torque transmission plate, and the limiting end cover blocks the tooth groove edge of the insertion tooth of the second torque transmission plate Through in the axial direction.
  • the second inner gear 13 is a plastic second inner gear, the second torque transmission wheel 16 is a metal disc-shaped structure; the second torque transmission wheel 16 and the output sleeve 21, The second inner ring gear 13 is respectively fixedly connected and integrated.
  • the second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 22;
  • the second fixed shaft wheel carrier includes a plurality of second gear shafts 31, and the second fixed shaft
  • the gear set includes a second fixed shaft gear 23 rotatably mounted on each second gear shaft 31, the central gear 14 is externally meshed with all the second fixed shaft gears 23, and all the second fixed shaft gears 23 is internally meshed and transmitted with the second inner ring gear 13;
  • the second gear shaft 31 includes four, and each second gear shaft 31 is provided with a second fixed shaft gear 23 respectively.
  • the first fixed-axis gear train includes a first fixed-axis gear set and a first torque transmission plate 11; the first inner ring gear 9 and the first fixed-axis gear set In meshing transmission, the first torque transmission plate 11 is fixedly connected with the first ring gear 9 and the output shaft 22 respectively.
  • the outer circle of the first torque transmission plate 11 is provided with first torque transmission plate inserting teeth
  • the first inner ring gear 9 is provided with the first torque transmission plate inserting teeth.
  • the first ring gear matches the tooth slot with the matching teeth, and the first torque transmission disk inserting tooth is inserted into the first ring gear connection slot to connect the first torque transmission disk and the first ring gear as a whole.
  • the middle part of the first torque transmission disk is provided with a first torque transmission disk gear slot
  • one end of the output shaft is provided with an output shaft toothing
  • the output shaft toothing is inserted into the first torque transmission disk gear slot to connect the output shaft
  • the sleeve is connected with the first torque plate as a whole. The power of the input shaft 1 is transmitted to the output shaft 22.

Abstract

A deceleration clutch apparatus of a washing machine, and a washing machine. The deceleration clutch apparatus comprises a deceleration mechanism. The deceleration mechanism comprises: an input shaft (1); a first fixed axis gear train comprising a first inner ring gear (9); a second fixed axis gear train; an output shaft (22) connected to the first inner ring gear (9) and transmittingly connected to the second fixed axis gear train; an output bushing (21) sleeved on the output shaft (22), driving an inner tub to operate, and connected to the second fixed axis gear train; and a brake wheel (17), the first fixed axis gear train and the second fixed axis gear train being located in the brake wheel (17), and a rolling bearing being mounted between the brake wheel (17) and the output bushing (21). A conventional one-way bearing is replaced with the mounted rolling bearing, so that during execution of a gentle washing procedure, the inner tub and an impeller can alternately rotate clockwise at the same speed and can alternately rotate counterclockwise at the same speed. Therefore, the friction on laundry is reduced, and more diversified water flows can also be formed to improve the laundry cleaning efficiency.

Description

一种洗衣机减速离合装置及洗衣机Deceleration clutch device of washing machine and washing machine 技术领域Technical field
本发明属于洗衣机技术领域,具体地说,涉及一种洗衣机减速离合装置及洗衣机。The invention belongs to the technical field of washing machines, and specifically relates to a decelerating clutch device of a washing machine and a washing machine.
背景技术Background technique
洗衣机,作为一种家用电器,逐渐成为人们生活中不可或缺的一部分,而全自动波轮洗衣机作为一种主要的洗衣机类型,其应用范围也越来越广泛。现有全自动波轮洗衣机的工作方式一般为,洗涤和漂洗时,驱动装置通过减速离合装置驱动洗衣机的波轮正反转,脱水时,驱动装置通过减速离合装置驱动洗衣机的波轮和内桶同步高速转动。Washing machine, as a kind of household appliance, has gradually become an indispensable part of people's life, and fully automatic pulsator washing machine, as a main type of washing machine, has a wider range of applications. The working mode of the existing fully automatic pulsator washing machine is generally that when washing and rinsing, the driving device drives the pulsator of the washing machine forward and reverse through the deceleration clutch device, and when dehydrating, the driving device drives the pulsator and the inner tub of the washing machine through the deceleration clutch device High speed rotation.
然而随着科技的高速发展,现有全自动波轮洗衣机单纯依靠波轮搅拌水流的洗涤方式对于衣物洗涤效果的提升越发有限,因此,如何增加全自动波轮洗衣机的洗涤多样性,以提升洗涤效果成为一个急需解决的技术问题。However, with the rapid development of technology, the existing fully automatic pulsator washing machine simply relies on the washing method of the pulsator stirring water flow to improve the washing effect of clothes. Therefore, how to increase the washing diversity of the fully automatic pulsator washing machine to improve washing The effect becomes a technical problem that needs to be solved urgently.
现已有一些专利针对这一问题提出了解决方案,例如申请号为:02804912.8,名称为一种用于产生双向转动的传动机构、用于产生双向洗涤的洗衣机和方法及相关的内桶和搅拌器的中国发明专利,该专利公开了一种适合于在洗衣机中使用的产生双向驱动的传动机构,其包括一个动力输入端和两个动力输出端,其中一个动力输出端与一个搅拌器轴(10)相连,并使搅拌器轴沿一第一方向转动;而其另一动力输出端与一个内桶轴(11)相连,并使内桶轴沿与第一方向相反的第二方向转动。一种用于产生双向洗涤的洗衣机以及一种能够在洗衣机中产生双向洗涤的洗涤方法。一种用于洗衣机的搅拌器和内桶。该专利公开了一种可使洗衣机产生双向驱动的传动机构,同时在说明书中公开了该传动机构的具体结构,由说明书和附图的内容可知,该专利在某种程度上解决了现有全自动波轮洗衣机洗涤时动力驱动方式单一的问题,但是其公开的传动机构结构复杂,制造装配难度高,制造成本高等问题。There are already some patents that have proposed solutions to this problem. For example, the application number is 02804912.8, which is named a transmission mechanism for generating two-way rotation, a washing machine and method for generating two-way washing, and related inner tubs and agitators. Chinese invention patent, which discloses a two-way drive transmission mechanism suitable for use in washing machines. It includes a power input end and two power output ends, one of which is connected to an agitator shaft (10 ) Is connected to make the agitator shaft rotate in a first direction; and the other power output end is connected to an inner barrel shaft (11), and the inner barrel shaft rotates in a second direction opposite to the first direction. A washing machine for producing two-way washing and a washing method capable of producing two-way washing in the washing machine. An agitator and inner tub for washing machines. This patent discloses a transmission mechanism that enables the washing machine to generate bidirectional drive. At the same time, the specific structure of the transmission mechanism is disclosed in the specification. As can be seen from the content of the specification and drawings, the patent solves the existing problems to a certain extent. The automatic pulsator washing machine has a single power driving mode during washing, but the disclosed transmission mechanism has a complex structure, high manufacturing and assembly difficulties, and high manufacturing costs.
再者,现有波轮洗衣机的减速离合装置输出轴套和制动轮之间为大多为单向轴承,在进行轻柔洗涤程序时,内桶和波轮仅能够同速同向顺时针转动或者同速同向逆时针旋转,只能向单一方向旋转,致使衣物的清洗效果显著降低。Furthermore, in the existing pulsator washing machine, the output shaft sleeve of the deceleration clutch device and the brake wheel are mostly one-way bearings. When performing a gentle washing procedure, the inner tub and the pulsator can only rotate clockwise at the same speed or in the same direction. It rotates in the same direction and counterclockwise, and can only rotate in a single direction, which significantly reduces the washing effect of clothes.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Summary of the invention
本发明要解决的技术问题在于克服现有技术的不足,本发明提供了一种洗衣机减速离合装置及洗衣机。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art. The present invention provides a decelerating clutch device for a washing machine and a washing machine.
为了实现该目的,本发明采用如下技术方案:In order to achieve this objective, the present invention adopts the following technical solutions:
一种洗衣机减速离合装置,其特征在于,包括减速机构,所述减速机构包括:A deceleration clutch device for a washing machine, characterized by comprising a deceleration mechanism, the deceleration mechanism comprising:
输入轴;Input shaft;
第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
第二定轴轮系;The second fixed shaft gear train;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
输出轴套,套设在输出轴上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
制动轮,所述第一定轴轮系和第二定轴轮系位于制动轮内,所述制动轮和输出轴套之间安装有滚动轴承。The brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
进一步地,所述制动轮一端具有轴承室,所述轴承室内安装有所述滚动轴承,输出轴套通过所述滚动轴承的配合与所述制动轮活动连接。Further, one end of the brake wheel has a bearing chamber, the rolling bearing is installed in the bearing chamber, and the output shaft sleeve is movably connected with the brake wheel through the cooperation of the rolling bearing.
进一步地,所述滚动轴承的内圈与所述输出轴套相连接,并随输出轴套转动,所述滚动轴承的外圈与所述轴承室配合固定连接。Further, the inner ring of the rolling bearing is connected with the output shaft sleeve and rotates with the output shaft sleeve, and the outer ring of the rolling bearing is fixedly connected with the bearing chamber.
进一步地,所述输出轴套设置有轴承安装部,所述轴承安装部由输出轴套靠近制动轮端部延伸形成。Further, the output shaft sleeve is provided with a bearing mounting portion, and the bearing mounting portion is formed by extending the output shaft sleeve close to the end of the brake wheel.
进一步地,所述轴承安装部的外径大于所述滚动轴承的内径,所述输出轴套和滚动轴承之间过盈配合。Further, the outer diameter of the bearing mounting portion is larger than the inner diameter of the rolling bearing, and the output sleeve and the rolling bearing are interference fit.
进一步地,所述输出轴套的直径和轴承安装部的直径不同,所述输出轴套外径大于所述轴承安装部的外径,所述输出轴套和轴承安装部之间通过一过渡倾斜部过渡连接;Further, the diameter of the output shaft sleeve and the diameter of the bearing mounting portion are different, the outer diameter of the output shaft sleeve is greater than the outer diameter of the bearing mounting portion, and a transitional tilt is passed between the output shaft sleeve and the bearing mounting portion. Part transition connection;
优选地,所述过渡倾斜部外周壁设置有若干螺纹。Preferably, the outer peripheral wall of the transition inclined portion is provided with several threads.
进一步地,所述第二定轴轮系,包括固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组,所述轴承安装部的端部外壁设置有与所述第二定轴齿轮组相配合的插齿槽。Further, the second fixed-axis gear train includes a fixed second fixed-axis wheel carrier and a second fixed-axis gear set rotatably installed on the second fixed-axis wheel carrier. The end of the bearing mounting part The outer wall of the part is provided with a tooth slot matching with the second fixed-axis gear set.
进一步地,所述制动轮靠近输出轴套侧设置有一开口,所述轴承室为所述开口向外延伸形成的中空柱状结构;Further, the brake wheel is provided with an opening near the output shaft sleeve side, and the bearing chamber is a hollow cylindrical structure formed by extending the opening outward;
优选地,所述轴承室的外边沿设有向中心弯折的弯折边,限制滚动轴承的安装位置。Preferably, the outer edge of the bearing chamber is provided with a bending edge bent toward the center to limit the installation position of the rolling bearing.
进一步地,所述轴承室的内径小于所述滚动轴承的外径,所述滚动轴承与所述轴承室之间过盈配合。Further, the inner diameter of the bearing chamber is smaller than the outer diameter of the rolling bearing, and there is an interference fit between the rolling bearing and the bearing chamber.
本发明的另一个目的还提供了一种采用上述减速离合装置的洗衣机,包括内桶、波轮和减速离合装置,减速离合装置包括:Another object of the present invention is also to provide a washing machine using the aforementioned deceleration clutch device, including an inner tub, a pulsator, and a deceleration clutch device, the deceleration clutch device including:
输入轴;Input shaft;
第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
第二定轴轮系;The second fixed shaft gear train;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
输出轴套,套设在输出轴上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
制动轮,所述第一定轴轮系和第二定轴轮系位于制动轮内,所述制动轮和输出轴套之间安装有滚动轴承。The brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.
本发明提供的减速离合装置,包括减速机构,所述减速机构包括:输入轴;第一定轴轮系,包括第一内齿圈;第二定轴轮系;输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;输出轴套,套设在输出轴上,带动内桶运转,并与第二定轴轮系连接;制动轮,所述第一定轴轮系和第二定轴轮系位于制动轮内,所述制动轮和输出轴套之间安装有滚动轴承。对于一些揉搓易受损的衣物,需要进行轻柔洗涤程序,通过安装的滚动轴承代替传统的单向轴承,可实现内桶和波轮可同向顺时针方向旋转或者同向逆时针方向旋转,也可控制内桶和波轮交替地进行同速同向顺时针旋转和逆时针旋转,不仅减少了对衣物的摩擦,还能够形成更加多样化的水流,提高对衣物的清洁率,保证衣物的清洗效果。The deceleration clutch device provided by the present invention includes a deceleration mechanism, the deceleration mechanism includes: an input shaft; a first fixed-axis gear train, including a first ring gear; a second fixed-axis gear train; an output shaft, and the first The inner gear ring is connected and connected with the second fixed shaft gear train; the output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run and is connected with the second fixed shaft gear train; the brake wheel, the first fixed shaft gear train The axle gear train and the second fixed axle gear train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve. For some clothes that are easily damaged by kneading, a gentle washing procedure is required. By replacing the traditional one-way bearings with rolling bearings, the inner tub and the pulsator can rotate clockwise in the same direction or counterclockwise in the same direction, and can also be controlled. The inner tub and the pulsator alternately rotate clockwise and counterclockwise at the same speed and in the same direction, which not only reduces the friction on the clothes, but also can form a more diversified water flow, improve the cleaning rate of the clothes, and ensure the washing effect of the clothes.
一种洗衣机减速离合装置,包括:A deceleration clutch device for washing machine, including:
输入轴;Input shaft;
制动轮,内部具有敞口的内部腔室;Brake wheel with an open internal chamber inside;
制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;The brake wheel shaft is sleeved on the outside of the input shaft and one end cover is fixed to the open end of the brake wheel;
轮系,设置在制动轮的内部腔室内;The wheel train is set in the internal cavity of the brake wheel;
离合机构,包括联接盘和驱动部件,联接盘具有锁定制动轮轴,使得输入轴可单独转动的第一位置和释放制动轮并将制动轮与输入轴连接使得两者联动的第二位置,所述驱动部件驱动所述联接盘在所述第一位置和第二位置之间运动。The clutch mechanism includes a coupling disc and a driving part. The coupling disc has a first position to lock the brake wheel shaft so that the input shaft can rotate independently and a second position to release the brake wheel and connect the brake wheel to the input shaft so that the two are linked The driving component drives the coupling disc to move between the first position and the second position.
在上述方案中,离合机构的驱动部件通过驱动所述联接盘运动即可实现切换输入轴单独转动和输入轴和制动轮同步转动,该实施方案结构简单,设计合理,机械性能稳定。In the above solution, the driving part of the clutch mechanism can realize the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel by driving the coupling disc to move. This embodiment has a simple structure, reasonable design and stable mechanical performance.
优选的,所述离合机构包括拨叉,拨叉一端延伸至所述驱动部件,另一端延伸至所述的联接盘,所述驱动部件驱动所述拨叉的一端上下拨动,拨叉的另一端拨动所述联接盘在所述第一位置和第二位置之间运动。Preferably, the clutch mechanism includes a shift fork, one end of the shift fork extends to the drive member, and the other end extends to the coupling plate, the drive member drives one end of the shift fork to move up and down, and the other end of the shift fork One end moves the coupling disc to move between the first position and the second position.
优选的,所述拨叉中部可转动的安装在一拨叉支架上,所述驱动部件包括驱动电机,驱动电机 的输出轴连接有旋转推块,所述旋转推块上设置有推动部,拨叉的一端与所述推动部抵接,所述驱动电机驱动旋转推块转动,旋转推块上的推动部自转,推动所述拨叉相应的一端上下运动,使得拨叉另一端拨动所述联接盘在所述第一位置和第二位置之间运动。Preferably, the middle part of the shift fork is rotatably mounted on a shift fork bracket, the drive component includes a drive motor, the output shaft of the drive motor is connected with a rotary push block, and the rotary push block is provided with a pushing part, One end of the fork abuts the pushing part, the driving motor drives the rotary push block to rotate, the pushing part on the rotary push block rotates, pushing the corresponding end of the shift fork to move up and down, so that the other end of the shift fork moves the The coupling disc moves between the first position and the second position.
在上述方案中,在旋转推块上设置推动部,推动部自转即可实现驱动联接盘运动,该驱动方案结构简单精巧,且能耗小。In the above solution, a pushing part is provided on the rotating push block, and the pushing part can rotate to realize the movement of the driving coupling disc. The driving solution has a simple and sophisticated structure and low energy consumption.
进一步的,拨叉的一端与推动部保持抵接状态,实现原理可以是拨叉连接复位弹簧实现,也可以通过其他结构实现。Further, one end of the shift fork is kept in abutment state with the pushing part. The realization principle can be realized by connecting the shift fork with a return spring, or may be realized by other structures.
优选的,所述旋转推块包括圆柱体,圆柱体的一端与驱动电机的驱动轴连接,圆柱体的另一端设置有所述的推定部,推动部具有沿着圆柱体圆周方向延伸的螺旋面,所述圆柱体转动,所述螺旋面自转推动拨叉相应的端部上下运动,使得拨叉另一端拨动所述联接盘在所述第一位置和第二位置之间运动。Preferably, the rotary push block includes a cylindrical body, one end of the cylindrical body is connected with the drive shaft of the driving motor, the other end of the cylindrical body is provided with the estimation part, and the pushing part has a spiral surface extending along the circumferential direction of the cylinder. When the cylinder rotates, the spiral surface rotates to push the corresponding end of the shift fork to move up and down, so that the other end of the shift fork moves the coupling disc between the first position and the second position.
优选的,所述推动部包括由所述圆柱体一端的圆形面边沿,沿着圆周方向延伸设置的凸条,凸条的首尾具有间隙,所述凸条上由一端向另一端延伸方向上,凸条的上表面成型为由所述圆形面逐渐升高,并在升高至最高点后,又逐渐下降至所述圆形面上的螺旋面,所述拨叉相应的端部上设置有球形凸台,所述球形凸台与所述螺旋面接触配合。Preferably, the pushing portion includes a convex strip extending along the circumferential direction from a circular surface edge of one end of the cylinder, and the convex strip has a gap at the beginning and the end, and the convex strip extends in the direction from one end to the other end. , The upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually descends to the spiral surface on the circular surface, and the corresponding end of the fork is A spherical boss is provided, and the spherical boss is in contact with the spiral surface.
优选的,所述驱动电机和旋转推块由上至下依次设置,旋转推块的顶部与驱动电机驱动连接,旋转推块的底部设置有所述的推动部,所述拨叉对应所述推动部的一端向上弯折延伸至与所述螺旋面接触。Preferably, the drive motor and the rotary push block are arranged in order from top to bottom, the top of the rotary push block is drivingly connected with the drive motor, the bottom of the rotary push block is provided with the push part, and the shift fork corresponds to the push One end of the part is bent upward to extend to contact with the spiral surface.
优选的,所述拨叉延伸至所述螺旋面的一端的端面上凸出设置有球形凸台,所述球形凸台与所述螺旋面抵接。Preferably, the end surface of the shift fork extending to one end of the spiral surface is protrudingly provided with a spherical boss, and the spherical boss abuts against the spiral surface.
优选的,所述联接盘上设置有环形凸台,所述拨叉延伸至所述联接盘的一端设置有半环形夹持部,所述拨叉通过所述半环形夹持部夹持在所述环形凸台上。Preferably, an annular boss is provided on the coupling disc, and one end of the shift fork extending to the coupling disc is provided with a semi-annular clamping portion, and the shift fork is clamped in the center by the semi-annular clamping portion. Mentioned on the annular boss.
优选的,所述离合机构包括传矩轴套和定位盘,所述传矩轴套套装在输入轴上且与其一体转动,所述定位盘套装在所述制动轮轴外部且位置固定,所述联接盘套装在制动轮轴上,位于所述传矩轴套和定位盘之间且仅可沿轴向滑动,所述定位盘上凸出设置有拨叉架,拨叉中部可转动的安装在该拨叉架上,拨叉的一端延伸至所述驱动部件,另一端延伸至所述的联接盘;所述第一位置为联接盘向定位盘滑动与定位盘连接的位置,所述第二位置为联接盘向传矩轴套滑动与传矩轴套连接的位置。Preferably, the clutch mechanism includes a torque transmission sleeve and a positioning disk, the torque transmission sleeve is sleeved on the input shaft and rotates integrally with the input shaft, and the positioning disk is sleeved outside the brake wheel shaft and has a fixed position. The coupling disc is sleeved on the brake wheel shaft and is located between the torque transmission sleeve and the positioning disc and can only slide in the axial direction. The positioning disc is protrudingly provided with a fork frame, and the middle of the fork is rotatably installed On the shift fork frame, one end of the shift fork extends to the driving part, and the other end extends to the coupling disc; the first position is the position where the coupling disc slides toward the positioning disc and is connected to the positioning disc, and the second The position is the position where the coupling disc slides toward the torque transmission sleeve and is connected to the torque transmission sleeve.
优选的,洗衣机减速离合装置包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘固定安装在所述外部壳体上,所述外部壳体/定位盘上设置有设有弹簧压盖,所述弹簧压盖与所述联接盘之间压缩配置有弹簧。Preferably, the decelerating clutch device of the washing machine includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, the positioning disc is fixedly installed on the outer casing, and the The outer casing/positioning plate is provided with a spring pressing cover, and a spring is compressed and arranged between the spring pressing cover and the coupling plate.
本发明的洗衣机减速离合装置,包括:输入轴;制动轮,内部具有敞口的内部腔室;制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;轮系,设置在制动轮的内部腔室内;离合机构,包括联接盘和驱动部件,联接盘具有锁定制动轮轴,使得输入轴可单独转动的第一位置和释放制动轮并将制动轮与输入轴连接使得两者联动的第二位置,所述驱动部件驱动所述联接盘在所述第一位置和第二位置之间运动。本发明离合机构通过联接盘锁定制动轮轴或释放制动轮轴实现切换输入轴单独转动和输入轴与制动轮一体转动,该离合机构结构简单、设计合理,机械结构性能稳定,取消了现有技术中的制动带,实现了内桶零跟随。The deceleration clutch device of the washing machine of the present invention includes: an input shaft; a brake wheel with an open internal chamber; a brake wheel shaft sleeved on the outside of the input shaft and one end cover fixed on the open end of the brake wheel; The wheel train is arranged in the inner chamber of the brake wheel; the clutch mechanism includes a coupling disc and a driving part. The coupling disc has a first position that locks the brake wheel shaft so that the input shaft can rotate independently and releases the brake wheel and brakes In a second position where the wheel is connected to the input shaft so that the two are linked, the driving component drives the coupling disc to move between the first position and the second position. The clutch mechanism of the present invention realizes the independent rotation of the input shaft and the integral rotation of the input shaft and the brake wheel through the coupling disc locking the brake wheel shaft or releasing the brake wheel shaft. The clutch mechanism has simple structure, reasonable design, stable mechanical structure performance, and cancels the existing The brake band in technology realizes zero following of the inner barrel.
一种洗衣机减速离合装置,A deceleration clutch device for washing machine,
输入轴;Input shaft;
第一定轴轮系,包括第一内齿圈,以及固定设置的第一定轴轮架;The first fixed-axis gear train includes a first inner ring gear and a fixed first fixed-axis wheel carrier;
第二定轴轮系,包括第二定轴轮架;The second fixed axle gear train, including the second fixed axle wheel carrier;
输出轴,与所述第一内齿圈连接,并与所述第二定轴轮系传动连接;The output shaft is connected with the first inner gear ring and is in transmission connection with the second fixed shaft gear train;
及输出轴套,套设在输出轴上,与第二定轴轮系连接;And the output shaft sleeve, which is sleeved on the output shaft and connected with the second fixed shaft gear train;
所述的第一定轴轮架和所述的第二定轴轮架之间固定连接。The first fixed axle wheel carrier and the second fixed axle wheel carrier are fixedly connected.
进一步,包括制动轮和制动轮轴,制动轮内部具有敞开的内部腔室,所述的制动轮轴套装在输入轴外部且一端封盖固定在制动轮的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮的内部腔室内,所述的第一定轴轮架固定在制动轮轴或者制动轮上;Further, it includes a brake wheel and a brake wheel shaft, the brake wheel has an open internal chamber inside, the brake wheel shaft is sleeved outside the input shaft, and one end is covered and fixed on the open end of the brake wheel; The first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the internal chamber of the brake wheel, and the first fixed-axis wheel carrier is fixed on the brake wheel shaft or the brake wheel;
所述的第二定轴轮架固定在第一定轴轮架上。The second fixed axle wheel carrier is fixed on the first fixed axle wheel carrier.
进一步,所述的制动轮轴包括套设在输入轴外部的轴套部和封盖在制动轮的敞口端上端盖部,第一定轴轮架固定在制动轮轴的端盖上,所述的第二定轴轮架与第一定轴轮架固定连接。Further, the brake wheel shaft includes a sleeve part sleeved on the outside of the input shaft and an upper end cover part covering the open end of the brake wheel, and the first fixed axle wheel frame is fixed on the end cover of the brake wheel shaft, The second fixed axle wheel carrier is fixedly connected with the first fixed axle wheel carrier.
进一步,所述的第一定轴轮架包括第一定轴轮架主体、第一定轴轮架盖、多个连接固定杆和多 个第一齿轮轴;Further, the first fixed axle wheel carrier includes a first fixed axle wheel carrier body, a first fixed axle wheel carrier cover, a plurality of connecting and fixing rods and a plurality of first gear shafts;
所述连接固定杆的一端固定在第一定轴轮架主体上,另一端固定在制动轮轴的端盖部;One end of the connecting and fixing rod is fixed on the main body of the first fixed axle wheel carrier, and the other end is fixed on the end cover of the brake axle;
所述第一齿轮轴的两端分别固定在第一定轴轮架主体和第一定轴轮架盖上;Both ends of the first gear shaft are respectively fixed on the first fixed axle wheel carrier body and the first fixed axle wheel carrier cover;
所述的第二定轴轮架包括第二定轴轮架主体、第二定轴轮架盖以及固定连接第二定轴轮架主体与第二定轴轮架盖的第二齿轮轴;The second fixed axle wheel carrier includes a second fixed axle wheel carrier body, a second fixed axle wheel carrier cover, and a second gear shaft fixedly connecting the second fixed axle wheel carrier body and the second fixed axle wheel carrier cover;
所述的第二定轴轮架主体固定设置在第一定轴轮架主体上。The second fixed axle wheel carrier body is fixedly arranged on the first fixed axle wheel carrier body.
进一步,所述的第一定轴轮架主体上设有插齿槽,所述的第二定轴轮架主体上设有插齿;Further, the first fixed axle wheel carrier body is provided with a tooth slot, and the second fixed axle wheel carrier body is provided with a tooth slot;
所述的第二定轴轮架主体的插齿插入所述的第一定轴轮架主体的插齿槽内,实现相对固定连接。The toothing of the second fixed axle wheel carrier body is inserted into the toothing groove of the first fixed axle wheel carrier body to realize a relatively fixed connection.
进一步,所述的第一定轴轮架主体上的插齿槽的下部具有接齿限位部,所述的第二定轴轮架主体的插齿的端面与所述的接齿限位部相抵。Further, the lower part of the toothing groove on the first fixed axle wheel carrier body has a tooth connecting limiting portion, and the end surface of the toothing of the second fixed axle wheel carrier body is connected to the tooth connecting limiting portion offset.
进一步,所述的第一定轴轮系包括第一定轴齿轮组,所述的第一定轴齿轮组可转动的安装在所述的第一齿轮轴上;Further, the first fixed-axis gear train includes a first fixed-axis gear set, and the first fixed-axis gear set is rotatably mounted on the first gear shaft;
所述的第一内齿圈与第一定轴齿轮组内啮合传动。The first inner gear ring and the first fixed shaft gear set are in meshing transmission.
进一步,所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组与二级定轴齿轮组外啮合传动,所述的二级定轴齿轮组与内齿圈内啮合传动;Further, the first fixed-axis gear set includes a primary fixed-axis gear set and a secondary fixed-axis gear set, the primary fixed-axis gear set and the secondary fixed-axis gear set are externally meshed for transmission, and the two The internal meshing transmission of the fixed shaft gear set and the internal gear ring;
所述输入轴将动力传输至一级定轴齿轮组,经一级定轴齿轮组、二级定轴齿轮组、第一内齿圈减速后输出至输出轴。The input shaft transmits the power to the first-stage fixed-axis gear set, and is output to the output shaft after being decelerated by the first-stage fixed-axis gear set, the second-stage fixed-axis gear set, and the first ring gear.
进一步,所述的二级定轴齿轮组中的齿轮数量与一级定轴齿轮组中的齿轮数量相同,且一一对应。Further, the number of gears in the second-stage fixed-axis gear set is the same as the number of gears in the first-stage fixed-axis gear set, and they correspond one to one.
进一步,所述的第一定轴轮系还包括输入轴齿轮,所述的输入轴齿轮固定套装在所述的输入轴上与所述的第一定轴齿轮组外啮合传动;Further, the first fixed shaft gear train further includes an input shaft gear, and the input shaft gear is fixedly sleeved on the input shaft and is externally meshed and transmitted with the first fixed shaft gear set;
优选地,所述的输入轴齿轮与输入轴一体设置;Preferably, the input shaft gear is integrated with the input shaft;
优选地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。Preferably, the input shaft gear is externally meshed with the primary fixed shaft gear set.
一种洗衣机减速离合装置,包括:A deceleration clutch device for washing machine, including:
输入轴;Input shaft;
第一定轴轮系,包括第一内齿圈和固定设置的第一定轴轮架;The first fixed axle gear train includes a first inner gear ring and a fixed first fixed axle wheel carrier;
第二定轴轮系,包括第二内齿圈、固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组;The second fixed-axis gear train includes a second inner gear ring, a fixed second fixed-axis wheel carrier, and a second fixed-axis gear set rotatably mounted on the second fixed-axis wheel carrier;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
及输出轴套,套设在所述的输出轴上,与第二定轴轮系连接;And an output shaft sleeve, sleeved on the output shaft and connected with the second fixed shaft gear train;
所述的输入轴将动力传输至第一定轴轮系,所述的第一定轴轮系将动力输出至所述的输出轴,所述的输出轴同时将动力传输至所述的第二定轴齿轮组,所述的第二定轴齿轮组传动所述的第二内齿圈带动输出轴套转动。The input shaft transmits power to the first fixed shaft gear train, the first fixed shaft gear train outputs power to the output shaft, and the output shaft simultaneously transmits power to the second fixed shaft gear train. A fixed-axis gear set, wherein the second fixed-axis gear set drives the second ring gear to drive the output shaft sleeve to rotate.
进一步,所述的第二定轴轮系包括第二传矩盘;Further, the second fixed shaft gear train includes a second torque transmission disc;
所述的输出轴套、第二内齿圈分别与所述的第二传矩盘固定连接,所述的第二定轴齿轮组与所述的第二内齿圈传动连接;The output shaft sleeve and the second internal gear are respectively fixedly connected with the second torque transmission plate, and the second fixed shaft gear set is in driving connection with the second internal gear;
所述的第二定轴齿轮组传动所述的第二内齿圈,带动所述的第二传矩盘以及所述的输出轴套同步转动。The second fixed-axis gear set drives the second ring gear, and drives the second torque transmission wheel and the output sleeve to rotate synchronously.
进一步,所述第二传矩盘的外圆设置有第二传矩盘插接齿,所述第二内齿圈上设置与第二传矩盘插接齿相匹配的第二内齿圈接齿槽,第二传矩盘插接齿插接在第二内齿圈接齿槽内将第二传矩盘与第二内齿圈连接为一体;Further, the outer circle of the second torque transmission plate is provided with second torque transmission plate inserting teeth, and the second inner gear ring is provided with a second internal gear ring matching the second torque transmission plate insertion teeth. Tooth groove, the second moment transmission disk inserting tooth is inserted into the second inner gear ring connecting tooth groove to connect the second moment transmission disk and the second inner gear ring as a whole;
所述第二传矩盘的中部设置第二传矩盘插齿槽,所述输出轴套的一端设置输出轴套插齿,输出轴套插齿插接在第二传矩盘插齿槽内将输出轴套与第二传矩盘连接为一体。The middle part of the second torque transmission plate is provided with a second torque transmission plate toothing groove, one end of the output shaft sleeve is provided with an output shaft sleeve toothing, and the output shaft sleeve toothing is inserted into the second torque transmission disk toothing groove Connect the output shaft sleeve and the second torque transmission plate as a whole.
进一步,所述的第二内齿圈接齿槽的齿形与所述的第二定轴齿轮组的齿形相同,且所述的第二内齿圈接齿槽的齿与所述的第二定轴齿轮组的齿相接;Further, the tooth profile of the second ring gear tooth groove is the same as the tooth profile of the second fixed-axis gear set, and the teeth of the second ring gear tooth groove are the same as those of the first The teeth of the two fixed-axis gear sets are connected;
所述第二传矩盘上位于第二传矩盘插接齿的一端设置接齿限位部,所述的接齿限位部与第二内齿圈的端面相抵。A tooth limiting portion is provided on the second torque transmission disk at one end of the inserting teeth of the second torque transmission disk, and the tooth limiting portion abuts against the end surface of the second inner gear ring.
进一步,所述的接齿限位部为设置在第二传矩盘插接齿的端部的限位端盖,所述的限位端盖封堵住第二传矩盘插接齿的齿槽沿轴向上的贯通。Further, the contact limit part is a limit end cover provided at the end of the second torque transmission plate inserting tooth, and the limit end cover blocks the teeth of the second torque transmission plate inserting tooth The groove runs through in the axial direction.
进一步,所述的第二内齿圈接齿槽与所述的第二定轴齿轮组之间具有限位阶梯,用于限定所述 的第二传矩盘插接齿插入所述的第二内齿圈接齿槽的深度。Further, there is a limit step between the second inner gear ring gear groove and the second fixed shaft gear set, which is used to limit the insertion of the second torque wheel inserting teeth into the second The depth of the tooth groove of the inner ring gear.
进一步,所述的第二内齿圈为塑料第二内齿圈,所述的第二传矩盘为金属盘状结构;Further, the second inner gear ring is a plastic second inner gear ring, and the second torque transmission disk is a metal disc-shaped structure;
所述的第二传矩盘与所述的输出轴套、所述的第二内齿圈分别固定连接成为一体。The second torque transmission plate is fixedly connected with the output shaft sleeve and the second inner gear ring to form a whole body.
进一步,所述的第二定轴轮系包括固定安装在所述的输出轴上的中心齿轮;Further, the second fixed shaft gear train includes a sun gear fixedly mounted on the output shaft;
所述的第二定轴轮架包括多个第二齿轮轴,所述的第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴上的第二定轴齿轮,所述的中心齿轮与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与所述第二内齿圈内啮合传动;The second fixed axle gear frame includes a plurality of second gear shafts, the second fixed axle gear set includes second fixed axle gears respectively rotatably mounted on each second gear shaft, and the center The gear is externally meshed and transmitted with all the second fixed-axis gears, and all the second fixed-axis gears are internally meshed and transmitted with the second internal gear ring;
优选地,所述的第二齿轮轴包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮。Preferably, the second gear shaft includes four, and each second gear shaft is provided with a second fixed shaft gear.
进一步,所述的第一定轴轮系包括第一定轴齿轮组和第一传矩盘;Further, the first fixed-axis gear train includes a first fixed-axis gear set and a first torque transmission plate;
所述的第一内齿圈与所述的第一定轴齿轮组内啮合传动,所述的第一传矩盘分别与所述的第一内齿圈和所述的输出轴固定连接。The first ring gear is in meshing transmission with the first fixed shaft gear set, and the first torque transmission plate is fixedly connected with the first ring gear and the output shaft, respectively.
进一步,所述第一传矩盘的外圆设置有第一传矩盘插接齿,所述第一内齿圈上设置与第一传矩盘插接齿相匹配的第一内齿圈接齿槽,第一传矩盘插接齿插接在第一内齿圈接齿槽内将第一传矩盘与第一内齿圈连接为一体;Further, the outer circle of the first torque transmission disc is provided with first torque transmission disc inserting teeth, and the first inner gear ring is provided with a first inner gear ring matching the first torque transmission disc insertion teeth. Tooth groove, the first moment transmission disk inserting tooth is inserted into the first inner gear ring connecting tooth groove to connect the first moment transmission disk and the first inner gear ring as a whole;
所述第一传矩盘的中部设置第一传矩盘插齿槽,所述输出轴的一端设置输出轴插齿,输出轴插齿插接在第一传矩盘插齿槽内将输出轴套与第一传矩盘连接为一体。The middle part of the first torque transmission disk is provided with a first torque transmission disk gear slot, one end of the output shaft is provided with an output shaft toothing, and the output shaft toothing is inserted into the first torque transmission disk gear slot to connect the output shaft The sleeve is connected with the first torque plate as a whole.
本发明的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴输入的动力进行减速分配至输出轴及输出轴套,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果,这样,本发明的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴及输出轴套两个动力输出,实现双动力洗涤效果,增加洗涤水流的多样性,提高洗涤效果。The deceleration clutch device of the washing machine of the present invention adopts two sets of fixed axle gear trains, the first fixed axle gear train and the second fixed axle gear train, and decelerates and distributes the power input by the input shaft to the output shaft and the output sleeve. The fixed-axis gear train can achieve the effects of one power input and two power outputs. In this way, after the washing machine decelerating clutch device of the present invention is applied to the washing machine, the output shaft and output sleeve of the washing machine can be realized during the washing/rinsing process. Two power outputs to achieve dual power washing effect, increase the diversity of washing water flow, and improve washing effect.
本发明的洗衣机减速离合装置结构设置合理,所述的减速器由两套定轴轮系组成,两套定轴轮系分别减速传递动力,由输出轴和输出轴套输出两个动力,满足减速比、输出轴与输出轴套相对反向定传动比转动和承载能力,克服了现有双动力减速离合装置承载能力差、噪音大等缺陷。The deceleration clutch device of the washing machine of the present invention has a reasonable structure. The reducer is composed of two sets of fixed-axis gear trains. The two sets of fixed-axis gear trains decelerate and transmit power respectively. The ratio, the output shaft and the output shaft sleeve are relatively reversed with a fixed transmission ratio rotation and carrying capacity, which overcomes the defects of poor carrying capacity and high noise of the existing dual-power deceleration clutch device.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
附图说明Description of the drawings
图1是本发明洗衣机减速离合装置的原理图;Figure 1 is a schematic diagram of a deceleration clutch device for a washing machine of the present invention;
图2是本发明洗衣机减速离合装置的剖视图;2 is a cross-sectional view of the deceleration clutch device of the washing machine of the present invention;
图3是本发明洗衣机减速离合装置的爆炸图;Figure 3 is an exploded view of the deceleration clutch device of the washing machine of the present invention;
图4是联接盘、定位盘、传矩轴套三者的配合结构图;Figure 4 is a diagram of the matching structure of the coupling plate, the positioning plate and the torque transmission sleeve;
图5是洗衣机减速离合装置的立体结构图;Figure 5 is a three-dimensional structure diagram of the deceleration clutch device of the washing machine;
图6是本发明拨叉的结构示意图;Figure 6 is a schematic structural diagram of the shift fork of the present invention;
图7是本发明旋转推块的结构示意图;Figure 7 is a schematic diagram of the structure of the rotary push block of the present invention;
图8是本发明制动轮与输出轴套配合的结构示意图;Figure 8 is a schematic view of the structure of the brake wheel and the output sleeve of the present invention;
图9是本发明制动轮结构示意图;Figure 9 is a schematic diagram of the brake wheel structure of the present invention;
图10是本发明输出轴套的结构示意图;Figure 10 is a schematic diagram of the structure of the output shaft sleeve of the present invention;
图11是本发明洗衣机减速离合装置第一定轴轮架主体结构示意图;11 is a schematic diagram of the main structure of the first fixed axle wheel frame of the decelerating clutch device of the washing machine of the present invention;
图12是本发明洗衣机减速离合装置第一定轴轮架主体另一侧面结构示意图;12 is a schematic diagram of another side structure of the main body of the first fixed axle wheel carrier of the decelerating clutch device of the washing machine of the present invention;
图13是本发明洗衣机减速离合装置制动轮轴结构示意图;13 is a schematic diagram of the brake axle structure of the deceleration clutch device of the washing machine of the present invention;
图14是本发明洗衣机减速离合装置第二定轴轮架结构示意图;14 is a schematic diagram of the second fixed axle wheel frame of the deceleration clutch device of the washing machine of the present invention;
图15是本发明洗衣机减速离合装置示意图;15 is a schematic diagram of the deceleration clutch device of the washing machine of the present invention;
图16是本发明洗衣机减速离合装置第二内齿圈结构示意图;16 is a schematic diagram of the second inner ring gear structure of the deceleration clutch device of the washing machine of the present invention;
图17是本发明洗衣机减速离合装置输出轴套结构示意图;17 is a schematic diagram of the output shaft sleeve of the deceleration clutch device of the washing machine of the present invention;
图18是本发明洗衣机减速离合装置第二传矩盘结构示意图;18 is a schematic diagram of the second torque transmission plate of the deceleration clutch device of the washing machine of the present invention;
图19是本发明洗衣机减速离合装置第二定轴轮系结构示意图;19 is a schematic view of the second fixed-axis gear train structure of the deceleration clutch device of the washing machine of the present invention;
图20是本发明洗衣机减速离合装置第一传矩盘结构示意图。20 is a schematic diagram of the structure of the first torque transmission plate of the deceleration clutch device of the washing machine of the present invention.
1、输入轴;2、制动轮轴;3、联接盘;4、定位盘;41、拨叉支架;5、第一滚动轴承;6、第一定轴轮架;61、插齿槽;62、连接固定杆;7、第一齿轮轴;8、第一定轴齿轮组;9、第一内齿圈;10、第一定轴轮架盖;11、第一传矩盘;12、第二定轴轮架;13、第二内齿圈;14、中心齿轮;15、第二定轴轮架盖;16、第二传矩盘;17、制动轮;171、开口;172、轴承室;18、第二滚动轴承;19、第三滚动轴承;20、上端壳;21、输出轴套;211、轴承安装部;212、插齿槽;213、过渡连接部;214、连接法兰;22、输出轴;23、第二定轴齿轮组;24、旋转电机;25、旋转推块;251、圆柱体;252、凸条;2521、螺旋面;26、下端壳;261、侧周壁;262、轴承座;27、拨叉弹簧;28、拨叉;281、夹持部;282、球形凸台;29、弹簧压盖;30、联接盘弹簧;31、第二齿轮轴;32、驱动电机;33、传矩轴套;331、上部环形体;332、下部环形体;34、拨叉联接销;36、输入轴齿轮。1. Input shaft; 2. Brake wheel shaft; 3. Coupling plate; 4. Positioning plate; 41. Fork bracket; 5. First rolling bearing; 6. First fixed shaft wheel carrier; 61. Gear slot; 62. Connect the fixed rod; 7. The first gear shaft; 8. The first fixed shaft gear set; 9. The first internal gear ring; 10. The first fixed shaft carrier cover; 11. The first torque transmission plate; 12. The second Fixed axle wheel carrier; 13, second inner gear ring; 14, central gear; 15, second fixed axle wheel carrier cover; 16, second torque transmission disc; 17, brake wheel; 171, opening; 172, bearing chamber 18, the second rolling bearing; 19, the third rolling bearing; 20, the upper end shell; 21, the output shaft sleeve; 211, the bearing installation part; 212, the tooth slot; 213, the transition part; 214, the connecting flange; 22, Output shaft; 23. The second fixed shaft gear set; 24. Rotary motor; 25. Rotary push block; 251. Cylinder; 252. Convex strip; 2521. Helical surface; 26. Lower end shell; 261. Side wall; 262. Bearing seat; 27, shift fork spring; 28, shift fork; 281, clamping part; 282, spherical boss; 29, spring gland; 30, coupling disc spring, 31, second gear shaft, 32, drive motor; 33. Torque transmission sleeve; 331, upper ring body; 332, lower ring body; 34, shift fork coupling pin; 36, input shaft gear.
具体实施方式Detailed ways
下面结合附图对本发明的一种洗衣机减速离合装置及洗衣机进行详细描述:The deceleration clutch device for washing machine and washing machine of the present invention will be described in detail below in conjunction with the accompanying drawings:
实施例一Example one
如图1和图2所示,本实施例的一种洗衣机减速离合装置,包括减速机构,所述的减速机构包括:As shown in Figures 1 and 2, a deceleration clutch device for a washing machine in this embodiment includes a deceleration mechanism, and the deceleration mechanism includes:
输入轴1; Input shaft 1;
第一定轴轮系,包括第一内齿圈9;The first fixed-axis gear train, including the first inner ring gear 9;
第二定轴轮系;The second fixed shaft gear train;
输出轴22,与所述第一内齿圈9连接,并与第二定轴轮系传动连接;The output shaft 22 is connected with the first inner ring gear 9 and is in transmission connection with the second fixed shaft gear train;
及输出轴套21,套设在输出轴22上,与第二定轴轮系连接。And the output shaft sleeve 21 is sleeved on the output shaft 22 and connected with the second fixed shaft gear train.
本实施例的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴1输入的动力进行减速分配至输出轴22及输出轴套21,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果。The deceleration clutch device of the washing machine in this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 22 and the output sleeve 21. A simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
这样,本实施例的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴22及输出轴套21两个动力输出,当输出轴22和输出轴套21的两个转向相对相反时,分别带动内桶和波轮相对反向运动,实现双动力洗涤效果,增加洗涤水流的多样性,提高洗涤效果;当输出轴22和输出轴套21同速同向转动时,分别带动内桶和波轮同速同向转动,实现对衣物较小摩擦的轻柔洗效果。In this way, after the decelerating clutch device of the washing machine of this embodiment is applied to the washing machine, the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine. When the two power outputs of the output shaft 22 and the output shaft sleeve 21 are When the direction of rotation is relatively opposite, the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect; when the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
具体地,本实施例所述的第一定轴轮系包括第一定轴齿轮组,所述的第一内齿圈9与第一定轴齿轮组内啮合传动。本实施例的第一定轴轮系采用第一定轴齿轮组与第一内齿圈9啮合传动的方式实现减速的作用,整体结构更加简单,易于装配,通过第一内齿圈9将动力传递至输出轴22,扭矩的传递更加稳定。Specifically, the first fixed-axis gear train described in this embodiment includes a first fixed-axis gear set, and the first inner ring gear 9 is in meshing transmission with the first fixed-axis gear set. The first fixed-axis gear train of this embodiment uses the first fixed-axis gear set and the first ring gear 9 to mesh and drive to achieve deceleration. The overall structure is simpler and easy to assemble. The power is reduced by the first ring gear 9 The torque is transmitted to the output shaft 22 and the torque transmission is more stable.
进一步地,本实施例所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组8-1与二级定轴齿轮组8-2外啮合传动,所述的二级定轴齿轮组8-2与内齿圈9内啮合传动。本实施例的第一定轴齿轮组8-1采用两级定轴齿轮外啮合传动,不仅实现了减速,而且兼具换向功能。Further, the first fixed-axis gear set in this embodiment includes a primary fixed-axis gear set and a secondary fixed-axis gear set. The primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8 -2 External meshing transmission, the secondary fixed-shaft gear set 8-2 and the internal gear 9 meshing transmission. The first fixed-axis gear set 8-1 of this embodiment adopts two-stage fixed-axis gear external meshing transmission, which not only realizes deceleration, but also has the function of reversing.
进一步地,所述的一级定轴齿轮组8-1包括固定设置的第一定轴轮架6以及可转动的安装在第一定轴轮架6上的多个一级定轴齿轮,所述输入轴1将动力传输至一级轴齿轮组8-1,经一级定轴齿轮组8-1、二级定轴齿轮组8-2、第一内齿圈9减速后输出至输出轴22。Further, the first-stage fixed-axis gear set 8-1 includes a fixed first fixed-axis wheel carrier 6 and a plurality of first-stage fixed-axis gears rotatably mounted on the first fixed-axis wheel carrier 6, so The input shaft 1 transmits power to the primary shaft gear set 8-1, and is output to the output shaft after being decelerated by the primary fixed shaft gear set 8-1, the secondary fixed shaft gear set 8-2, and the first ring gear 9 twenty two.
本实施例所述的二级定轴齿轮组包括固定设置的定轴轮架以及可转动的安装在定轴轮架上的多个二级定轴齿轮。The secondary fixed-axis gear set in this embodiment includes a fixed-axis wheel carrier fixedly arranged and a plurality of secondary fixed-axis gears rotatably mounted on the fixed-axis wheel carrier.
优选地,所述的二级定轴齿轮可转动的安装在第一定轴轮架6上;即一级定轴齿轮组8-1与二级定轴齿轮组8-2共用同一个定轴轮架,整体结构更加简单,便于加工制造及装配。Preferably, the secondary fixed-axis gear is rotatably mounted on the first fixed-axis wheel carrier 6; that is, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed shaft The wheel frame has a simpler overall structure, which is convenient for manufacturing and assembly.
本实施例的第一定轴轮架6包括多个第一齿轮轴7,所述的一级定轴齿轮和二级定轴齿轮分别可转动的安装在第一齿轮轴7上。第一定轴轮架6包括第一定轴轮架主体和第一定轴轮架盖10。The first fixed-axis wheel carrier 6 of this embodiment includes a plurality of first gear shafts 7, and the first-stage fixed-axis gear and the second-stage fixed-axis gear are respectively rotatably mounted on the first gear shaft 7. The first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body and a first fixed axle wheel carrier cover 10.
优选地,所述的二级定轴齿轮的数量与一级定轴齿轮的数量相同,且一一对应。这样,整个第一定轴轮系的转动传动更加的稳定。Preferably, the number of the second-stage fixed-axis gears is the same as the number of the first-stage fixed-axis gears, and there is a one-to-one correspondence. In this way, the rotation transmission of the entire first fixed-axis gear train is more stable.
进一步地,所述的第一定轴轮系还包括输入轴齿轮36,输入轴齿轮36固定套装在输入轴1上与第一定轴齿轮组外啮合传动。具体地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。Further, the first fixed shaft gear train further includes an input shaft gear 36, which is fixedly sleeved on the input shaft 1 and engages with the first fixed shaft gear set for transmission. Specifically, the input shaft gear is externally meshed with the primary fixed shaft gear set.
优选地,所述的输入轴齿轮36与输入轴1一体设置。Preferably, the input shaft gear 36 is integrated with the input shaft 1.
为了实现第一内齿圈9与输出轴22之间的连接,本实施例所述的第一定轴轮系包括固定安装在第一内齿圈9上的第一传矩盘11,所述的输出轴22与第一传矩盘11固定连接。In order to realize the connection between the first ring gear 9 and the output shaft 22, the first fixed shaft gear train in this embodiment includes a first torque transmission plate 11 fixedly mounted on the first ring gear 9. The output shaft 22 is fixedly connected to the first torque wheel 11.
作为本实施例的一种实施方式,所述的第二定轴轮系包括第二内齿圈13、固定设置的第二定轴轮架12以及可转动的安装在第二定轴轮架12上的第二定轴齿轮组23,所述的输出轴22与第二定轴齿轮组23传动配合将第一定轴轮系的输出同时传递至第二定轴轮系,第二定轴齿轮组23与第二内齿圈13内啮合传动带动第二内齿圈13转动,第二内齿圈13与所述的输出轴套21固定连接带动其转动。As an implementation of this embodiment, the second fixed axle gear train includes a second inner ring gear 13, a fixed second fixed axle wheel carrier 12, and a rotatably mounted on the second fixed axle wheel carrier 12. The output shaft 22 and the second fixed-axis gear set 23 transmit the output of the first fixed-axis gear to the second fixed-axis gear at the same time. The second fixed-axis gear The internal meshing transmission between the group 23 and the second inner gear 13 drives the rotation of the second inner gear 13, and the second inner gear 13 is fixedly connected with the output shaft sleeve 21 to drive it to rotate.
本实施例创造性的采用输出轴22一方面作为洗衣机波轮的动力输出,另一方面作为第二定轴轮系的动力输入;另外,通过第二内齿圈13的引入实现了动力传递的换向,使得输出轴套21与输出轴22具有相反的转动反向,即输出轴套21连接的洗衣机的洗涤桶与输出轴22连接的洗衣机的波轮具有相反的转向,以实现洗衣机洗涤/漂洗过程中的双向水流,提升洗涤效果。In this embodiment, the output shaft 22 is creatively used as the power output of the washing machine pulsator on the one hand, and on the other hand as the power input of the second fixed-shaft gear train; in addition, the introduction of the second ring gear 13 realizes the conversion of power transmission. So that the output shaft sleeve 21 and the output shaft 22 have opposite rotations, that is, the washing tub of the washing machine connected to the output shaft sleeve 21 and the pulsator of the washing machine connected to the output shaft 22 have opposite directions to realize washing/rinsing of the washing machine. The two-way water flow in the process improves the washing effect.
为了实现第二定轴齿轮组与输出轴22之间的传动,所述的第二定轴轮系包括固定安装在输出轴21上的中心齿轮14,所述的第二定轴轮架12包括多个第二齿轮轴31,第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴31上的第二定轴齿轮,所述的中心齿轮14与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与第二内齿圈13内啮合传动。In order to realize the transmission between the second fixed shaft gear set and the output shaft 22, the second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 21, and the second fixed shaft gear carrier 12 includes A plurality of second gear shafts 31, the second fixed shaft gear set includes second fixed shaft gears respectively rotatably mounted on each second gear shaft 31, and the sun gear 14 externally meshes with all the second fixed shaft gears For transmission, all the second fixed shaft gears are internally meshed with the second ring gear 13 for transmission.
进一步优选地,所述的第二齿轮轴31包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮,从而保证输出轴22与第二定轴齿轮的传动稳定性,且保证减速离合装置的整体的体积。Further preferably, the second gear shaft 31 includes four, and each second gear shaft is provided with a second fixed shaft gear respectively, so as to ensure the transmission stability of the output shaft 22 and the second fixed shaft gear, and ensure the speed reduction The overall volume of the clutch device.
第二定轴轮架12包括第二定轴轮架主体和第二定轴轮架盖15。The second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body and a second fixed axle wheel carrier cover 15.
为了实现中心齿轮14固定安装在输出轴22上,本实施例所述输出轴22的一端设置插齿,所述的中心齿轮14内部设置中心齿轮齿槽,所述输出轴22的插齿插入中心齿轮齿槽内实现输出轴21与中心齿轮14的固定安装。In order to realize the fixed installation of the sun gear 14 on the output shaft 22, a toothing is provided at one end of the output shaft 22 in this embodiment, a central gear tooth groove is arranged inside the central gear 14, and the toothing of the output shaft 22 is inserted into the center The fixed installation of the output shaft 21 and the sun gear 14 is realized in the gear tooth groove.
进一步地,本实施例的洗衣机减速离合装置,包括制动轮17和制动轮轴2,制动轮17内部具有敞开的内部腔室,所述的制动轮轴2套装在输入轴1外部且一端封盖固定在制动轮17的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮17的内部腔室内,所述第一定轴轮系的第一定轴轮架6固定在制动轮轴2或者制动轮17上。Further, the decelerating clutch device of the washing machine of this embodiment includes a brake wheel 17 and a brake wheel shaft 2. The brake wheel 17 has an open internal chamber inside, and the brake wheel shaft 2 is sleeved outside the input shaft 1 at one end The cover is fixed on the open end of the brake wheel 17; the first fixed-axis wheel train and the second fixed-axis wheel train are respectively arranged in the inner cavity of the brake wheel 17, and the The first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17.
优选地,所述的第二定轴轮系的第二定轴轮架12固定在第一定轴轮架6或者制动轮轴2或者制动轮17上。Preferably, the second fixed axle wheel carrier 12 of the second fixed axle gear train is fixed on the first fixed axle wheel carrier 6 or the brake axle 2 or the brake wheel 17.
本实施例的一种洗衣机减速离合装置,还包离合机构,用于控制切换输入轴单独转动和输入轴、制动轮轴同步转动,通过离合机构可以实现输出轴与输出轴套的相对反向转动,进行双动力洗涤工况;同速同向低速转动,进行轻柔洗工况;同速同向高速转动,进行脱水工况。The deceleration clutch device of a washing machine in this embodiment also includes a clutch mechanism for controlling the independent rotation of the switching input shaft and the synchronous rotation of the input shaft and the brake wheel shaft. The clutch mechanism can realize the relative reverse rotation of the output shaft and the output sleeve. , Perform dual-power washing conditions; rotate at the same speed and same direction at low speed, perform gentle washing conditions; perform high-speed rotation at the same speed and same direction, perform dehydration conditions.
当离合结构控制输入轴1单独转动时,输入轴1将动力传输至第一定轴轮系,第一定轴轮系将动力输出至输出轴22,输出轴22同时将动力传输至第二定轴轮系,第二定轴轮系将动力输出至输出轴套21,输出轴22与输出轴套21反向转动;When the clutch structure controls the input shaft 1 to rotate alone, the input shaft 1 transmits power to the first fixed-axis gear train, the first fixed-axis gear train outputs the power to the output shaft 22, and the output shaft 22 simultaneously transmits power to the second fixed-axis gear train. The shaft gear train, the second fixed shaft gear train outputs power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate in opposite directions;
当离合结构控制输入轴1与制动轮轴2同步转动时,输入轴1与制动轮轴2带动制动轮17以及内部的第一定轴轮系和第二定轴轮系同步转动,输出轴22与输出轴套21同速同向转动。When the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to rotate synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously, and the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction.
本实施例所述的减速装置由第一定轴轮系I和第二定轴轮系II两套定轴轮系相连接组成,输入轴输入转速,通过第一定轴轮系I减速后由输出轴输出转速,带动洗衣机波轮运转,同时输出轴传递动力给第二定轴轮系II,由第二定轴轮系II减速后由输出轴套输出转速,带动洗衣机的内桶运转,实现一个动力输入,减速后由输出轴与输出轴套输出两个方向,并且传动比恒定的两个动力,实现洗衣机双驱动功能。The deceleration device described in this embodiment is composed of a first fixed-axis gear train I and a second fixed-axis gear train II connected to two sets of fixed-axis gear trains, the input shaft input speed, through the first fixed-axis gear train I decelerated by The output speed of the output shaft drives the washing machine's pulsator to run. At the same time, the output shaft transmits power to the second fixed-axis gear train II. After being decelerated by the second fixed-axis gear train II, the output shaft sleeve outputs the speed to drive the washing machine's inner tub to run. Power input, after deceleration, the output shaft and the output sleeve output two powers in two directions, and the two powers with a constant transmission ratio realize the dual drive function of the washing machine.
本发明的洗衣机减速离合装置结构设置合理,所述的减速器由两套定轴轮系组成,两套定轴轮系分别减速传递动力,由输出轴和输出轴套输出两个动力,满足减速比、输出轴与输出轴套相对反向定传动比转动和承载能力,克服了现有双动力离合器减速装置承载能力差、噪音大等缺陷。The deceleration clutch device of the washing machine of the present invention has a reasonable structure. The reducer is composed of two sets of fixed shaft gear trains. The two sets of fixed shaft gear trains decelerate and transmit power respectively. The output shaft and the output sleeve output two powers to satisfy the deceleration. The ratio, the output shaft and the output shaft sleeve are opposite to the fixed transmission ratio rotation and bearing capacity, which overcomes the disadvantages of poor bearing capacity and high noise of the existing dual-power clutch deceleration device.
本实施例同时提供一种洗衣机,包括洗涤桶、波轮和减速离合装置,减速离合装置包括:This embodiment also provides a washing machine including a washing tub, a pulsator, and a deceleration clutch device. The deceleration clutch device includes:
输入轴;Input shaft;
第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
第二定轴轮系;The second fixed shaft gear train;
输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
及输出轴套,套设在输出轴上,与第二定轴轮系连接。And the output shaft sleeve is sleeved on the output shaft and connected with the second fixed shaft gear train.
本实施例的洗衣机,洗涤时,旋转电机经过减速离合装置可带动输出轴和输出轴套运转,实现双动力驱动,以提升洗涤效果,脱水时,旋转电机经过减速离合装置带动输出轴和输出轴套同速同向运转,以进行轻柔洗工况或者脱水工况。In the washing machine of this embodiment, during washing, the rotating motor can drive the output shaft and the output shaft sleeve through the deceleration clutch device to achieve dual power drive to improve the washing effect. During dehydration, the rotating motor drives the output shaft and the output shaft through the deceleration clutch device Sets to run at the same speed and in the same direction for gentle washing or dehydration conditions.
实施例二Example two
参见图1-图7所示,本实施例公开一种洗衣机减速离合装置,包括:Referring to Figures 1 to 7, this embodiment discloses a decelerating clutch device for a washing machine, including:
输入轴1; Input shaft 1;
制动轮,内部具有敞口的内部腔室;Brake wheel with an open internal chamber inside;
制动轮轴2,套设在输入轴1外部且一端封盖固定在制动轮的敞口端; Brake wheel shaft 2, sleeved on the outside of input shaft 1, and one end cover is fixed on the open end of the brake wheel;
轮系,设置在制动轮的内部腔室内;The wheel train is set in the internal cavity of the brake wheel;
离合机构,用于仅锁定制动轮轴2,使得输入轴1单独转动,或者释放所述制动轮轴2,并将制动轮轴2与输入轴1连接,使得输入轴1、制动轮17同步转动。The clutch mechanism is used to lock only the brake wheel shaft 2 so that the input shaft 1 rotates alone, or release the brake wheel shaft 2 and connect the brake wheel shaft 2 with the input shaft 1 so that the input shaft 1 and the brake wheel 17 are synchronized Rotate.
本实施例中,离合机构锁定制动轮轴2,使得制动轮17不会随着输入轴1转动,此时洗衣机执行普通洗涤过程。而需要脱水时,离合机构释放所述制动轮轴2,并将制动轮轴2与输入轴1连接,使得输入轴1转动带动制动轮轴2和制动轮一体转动。In this embodiment, the clutch mechanism locks the brake wheel shaft 2 so that the brake wheel 17 will not rotate with the input shaft 1. At this time, the washing machine performs a normal washing process. When dehydration is needed, the clutch mechanism releases the brake wheel shaft 2 and connects the brake wheel shaft 2 with the input shaft 1, so that the rotation of the input shaft 1 drives the brake wheel shaft 2 and the brake wheel to rotate in one body.
所述离合机构包括传矩轴套33、联接盘3和定位盘4,所述传矩轴套33套装在输入轴1上且与其一体转动,所述定位盘4套设在所述制动轮轴2外部且位置固定,所述联接盘3套装在制动轮轴2上,位于所述传矩轴套33和定位盘4之间且仅可沿轴向滑动,当所述联接盘3向定位盘4滑动与定位盘4连接时,定位盘4通过联接盘3锁定制动轮轴2,使得输入轴1单独转动,当联接盘3向传矩轴套33滑动与传矩轴套33连接时,传矩轴套33通过联接盘3与制动轮轴2联动,使得输入轴1和制动轮轴2同步转动。其中,所述联接盘3包括有连接孔,所述连接孔内壁上设置有内花键,所述制动轮轴2上设置有外花键,所述联接盘3与所述制动轮轴2花键连接,当所述联接盘3向定位盘4滑动与定位盘4连接时,定位盘4在圆周方向上限制联接盘3转动,从而锁定所述制动轮轴2;当定位盘4向传矩轴套33滑动与传矩轴套33连接时,传矩轴套33与联接盘3在圆周方向上联动,传矩轴套33通过联接盘3带动制动轮轴2转动。The clutch mechanism includes a torque transmission sleeve 33, a coupling disc 3, and a positioning disc 4. The torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it, and the positioning disc 4 is sleeved on the brake axle 2 Externally and in a fixed position, the coupling disc 3 is sleeved on the brake wheel shaft 2, located between the torque transmission sleeve 33 and the positioning disc 4 and can only slide in the axial direction. When the coupling disc 3 faces the positioning disc 4 4 When connected to the positioning disk 4 by sliding, the positioning disk 4 locks the brake wheel shaft 2 through the coupling disk 3, so that the input shaft 1 rotates alone. When the coupling disk 3 slides toward the torque transmission sleeve 33 and is connected to the torque transmission sleeve 33, the transmission The moment sleeve 33 is linked with the brake wheel shaft 2 through the coupling disc 3 so that the input shaft 1 and the brake wheel shaft 2 rotate synchronously. Wherein, the coupling disc 3 includes a connecting hole, an inner spline is arranged on the inner wall of the connecting hole, an outer spline is arranged on the brake axle 2, and the coupling disc 3 is connected to the brake axle 2. Key connection. When the coupling disk 3 slides toward the positioning disk 4 to connect with the positioning disk 4, the positioning disk 4 restricts the rotation of the coupling disk 3 in the circumferential direction, thereby locking the brake wheel shaft 2; when the positioning disk 4 transmits torque When the shaft sleeve 33 is slidably connected to the torque transmission sleeve 33, the torque transmission sleeve 33 and the coupling disk 3 are linked in the circumferential direction, and the torque transmission sleeve 33 drives the brake wheel shaft 2 through the coupling disk 3 to rotate.
制动轮轴2与联接盘3通过花键连接,则制动轮与连接盘在圆周方向一体转动,而联接盘3可沿着制动轮轴2的轴向滑动,当联接盘3向一侧滑动与定位盘4连接时,则定位盘4和联接盘3在圆周方向上为一体,定位盘4位置固定,则联接盘3在圆周方向上被锁定位置,因此制动轮轴2也同样被锁定不可转动,此时输入轴1转动时,制动轮轴2、制动轮并不会跟随转动,而是保持位置固定;当联接盘3向另一侧滑动与传矩轴套33连接时,传矩轴套33与联接盘3在圆周方向上联动,则输入轴1转动时,传矩轴套33一体转动,进而联接盘3、制动轮轴2、制动轮也一体转动。The brake wheel shaft 2 and the coupling disk 3 are connected by splines, the brake wheel and the connecting disk rotate integrally in the circumferential direction, and the coupling disk 3 can slide along the axial direction of the brake wheel shaft 2, when the coupling disk 3 slides to one side When connected with the positioning disc 4, the positioning disc 4 and the coupling disc 3 are integrated in the circumferential direction. The positioning disc 4 is fixed in position, and the coupling disc 3 is locked in the circumferential direction, so the brake axle 2 is also locked. When the input shaft 1 rotates at this time, the brake wheel shaft 2 and the brake wheel will not follow the rotation, but keep the position fixed; when the coupling disc 3 slides to the other side and is connected to the torque transmission sleeve 33, the torque is transmitted The shaft sleeve 33 and the coupling disc 3 are linked in the circumferential direction. When the input shaft 1 rotates, the torque transmission sleeve 33 rotates integrally, and the coupling disc 3, the brake wheel shaft 2, and the brake wheel also rotate integrally.
所述联接盘3的两端分别具有与传矩轴套33和定位盘4啮合的啮合齿,当联接盘3向定位盘4滑动时,联接盘3与定位盘4啮合,定位盘4在圆周方向上限制联接盘3转动,当联接盘3向传矩轴套33滑动与传矩轴套33啮合时,传矩轴套33、联接盘3和制动轮轴2在转动方向上联动。该方案中通过啮合齿实现状态的切换,切换过程快,且稳定性高。The two ends of the coupling disc 3 respectively have meshing teeth for meshing with the torque transmission sleeve 33 and the positioning disc 4. When the coupling disc 3 slides toward the positioning disc 4, the coupling disc 3 meshes with the positioning disc 4, and the positioning disc 4 is on the circumference. The rotation of the coupling disc 3 is restricted in the direction. When the coupling disc 3 slides toward the torque transmission sleeve 33 and engages with the torque transmission sleeve 33, the torque transmission sleeve 33, the coupling disc 3 and the brake wheel shaft 2 are linked in the rotation direction. In this solution, the state is switched through the meshing teeth, the switching process is fast, and the stability is high.
所述联接盘3包括上部环形体和与上部环形体底部连接且同轴设置的下部环形体,上部环形体直径大于下部环形体直径,上部环形体远离下部环形体的一端设置有一周啮合齿用于与所述定位盘4啮合,所述下部环形体的远离上部环形体的一端设置有一周啮合齿,用于与传矩轴套33上的啮合齿啮合。联接盘3是套在制动轮轴2外部,而传矩轴套33是套装在输入轴1上的,因此联接盘3的尺寸大于传矩轴套33,则联接盘3两端的啮合齿需要分别针对需要啮合的部件设置,因此本发明将联接盘3设置为上部环形体和下部环形体,上部环形体直径大,因此设置用于与定位盘4配合的啮合齿,下部环形体直径小,因此设置用于与传矩轴套33啮合的啮合齿,通过该结构设计,使得离合机构切换状态的过程更加稳定。The coupling disc 3 includes an upper ring body and a lower ring body connected to the bottom of the upper ring body and arranged coaxially. The diameter of the upper ring body is larger than the diameter of the lower ring body. The end of the upper ring body away from the lower ring body is provided with a round of meshing teeth. In order to engage with the positioning disk 4, one end of the lower annular body away from the upper annular body is provided with a round of meshing teeth for meshing with the meshing teeth on the torque transmission sleeve 33. The coupling disc 3 is sleeved on the outside of the brake wheel shaft 2, and the torque transmission sleeve 33 is sleeved on the input shaft 1. Therefore, the size of the coupling disc 3 is larger than the torque transmission sleeve 33, and the meshing teeth at both ends of the coupling disc 3 need to be separately It is set for the parts that need to be meshed. Therefore, the present invention sets the coupling disk 3 as an upper ring body and a lower ring body. The upper ring body has a large diameter, so the meshing teeth for matching with the positioning disk 4 are provided, and the lower ring body has a small diameter. The meshing teeth for meshing with the torque transmission sleeve 33 are provided, and through this structural design, the process of switching states of the clutch mechanism is more stable.
优选的,减速离合装置包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘4固定安装在所述外部壳体上。外部壳体直接与洗衣机洗涤桶的外桶固定,因此外部壳体和洗衣机的外桶一体固定,定位盘4安装在该外部壳体上,因此位置固定。Preferably, the deceleration clutch device includes an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, and the positioning disk 4 is fixedly installed on the outer casing. The outer casing is directly fixed with the outer tub of the washing tub of the washing machine, so the outer casing and the outer tub of the washing machine are integrally fixed, and the positioning plate 4 is installed on the outer casing, so the position is fixed.
所述外部壳体包括上端壳20和下端壳26,所述上端壳固定在所述洗涤桶上,所述上端壳20轴承座内安装有第三滚动轴承19,所述下端壳安装在所述上端壳上与上端壳之间形成容纳制动轮的腔室,所述下端壳底部开设有安装孔,所述定位盘4包括圆形透槽,所述定位盘4覆盖安装在所述下端壳的底部,且圆形透槽与所述安装孔同轴,所述制动轮轴2由所述腔室内部向外依次穿过所述安装孔和圆形透槽。定位盘4覆盖安装在下端壳底部,利于与联接盘3配合,锁定所述联接盘3。The outer shell includes an upper end shell 20 and a lower end shell 26, the upper end shell is fixed on the washing tub, a third rolling bearing 19 is installed in the upper end shell 20 bearing seat, and the lower end shell is installed on the upper end A cavity for accommodating the brake wheel is formed between the upper shell and the upper end shell, the bottom of the lower end shell is provided with a mounting hole, the positioning disk 4 includes a circular through groove, and the positioning disk 4 covers the The bottom part and the circular through groove are coaxial with the installation hole, and the brake wheel shaft 2 passes through the installation hole and the circular through groove in sequence from the inside of the cavity. The positioning disk 4 is covered and installed on the bottom of the lower end shell to facilitate the cooperation with the coupling disk 3 and lock the coupling disk 3.
所述下端壳26底部凸出设置有轴承座262,下端壳26轴承座262内安装有第一滚动轴承5,所述制动轮贯穿所述轴承座262设置,所述定位盘4套装在所述轴承座外部,且定位盘4的圆形透槽与所述轴承座同轴,所述圆形透槽一周设置有啮合齿,所述联接盘3向所述轴承座方向滑动时,联接盘3顶部的啮合齿与所述圆形透槽一周的啮合齿啮合。A bearing seat 262 is provided protruding from the bottom of the lower end shell 26, a first rolling bearing 5 is installed in the bearing seat 262 of the lower end shell 26, the brake wheel is arranged through the bearing seat 262, and the positioning disk 4 is sleeved in the bearing seat 262. Outside the bearing seat, and the circular through groove of the positioning disk 4 is coaxial with the bearing seat, the circular through groove is provided with meshing teeth on a circumference, when the coupling disk 3 slides in the direction of the bearing seat, the connecting disk 3 The meshing teeth on the top mesh with the meshing teeth around the circular groove.
所述下端壳26包括圆桶状的侧周壁261,侧周壁的一端为敞口端,另一端向中心收拢形成环形底壁,所述轴承座261包括由所述环形底壁内边沿向外凸出设置的轴套部,轴套部的外边沿设有向中心弯折的弯折边,该弯折边用于限制轴承安装位置,所述定位盘4包括环形体,环形体的内边沿 向一侧凸出形成套筒部,套筒部末端向中心弯折形成有圆环边,所述圆环边上设置有一周齿轮;所述环形体与所述环形底壁贴合连接,所述套筒部套装在所述轴套部上,所述圆环边覆盖在所述弯折边上。The lower end shell 26 includes a barrel-shaped side peripheral wall 261. One end of the side peripheral wall is an open end, and the other end is folded toward the center to form an annular bottom wall. The bearing seat 261 includes an inner edge of the annular bottom wall that protrudes outward. The outer edge of the sleeve portion is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the bearing installation position. The positioning disk 4 includes an annular body, and the inner edge of the annular body faces One side protrudes to form a sleeve portion, the end of the sleeve portion is bent toward the center to form an annular edge, and a round gear is provided on the annular edge; the annular body is in a fit connection with the annular bottom wall, and The sleeve part is sleeved on the shaft sleeve part, and the circular edge covers the bent edge.
在上述方案中,定位盘4的环形体一周通过紧固件固定在下端壳26的环形底壁上,从而使得定位盘4与下端壳结构一体。In the above solution, the annular body of the positioning disk 4 is fixed on the annular bottom wall of the lower end shell 26 by fasteners, so that the positioning disk 4 and the lower end shell are integrated.
实施例三Example three
参见图1-图7所述,在实施例二的基础上,本实施例进一步提供洗衣机减速离合装置,该实施例二对离合机构进行进一步详细说明。Referring to Figs. 1-7, on the basis of the second embodiment, this embodiment further provides a decelerating clutch device for a washing machine. The second embodiment further describes the clutch mechanism in detail.
具体的,离合机构包括:包括联接盘3和驱动部件,联接盘3具有锁定制动轮轴2,使得输入轴1可单独转动的第一位置和释放制动轮并将制动轮与输入轴1连接使得两者联动的第二位置,所述驱动部件驱动所述联接盘3在所述第一位置和第二位置之间运动。Specifically, the clutch mechanism includes: a coupling disc 3 and a driving part. The coupling disc 3 has a first position that locks the brake wheel shaft 2 so that the input shaft 1 can rotate independently and releases the brake wheel and connects the brake wheel to the input shaft 1. Connecting to the second position where the two are linked, the driving component drives the coupling plate 3 to move between the first position and the second position.
在上述方案中,离合机构的驱动部件通过驱动所述联接盘3运动即可实现切换输入轴1单独转动和输入轴1和制动轮同步转动,该实施方案结构简单,设计合理,机械性能稳定。In the above solution, the driving part of the clutch mechanism can realize the independent rotation of the input shaft 1 and the synchronous rotation of the input shaft 1 and the brake wheel by driving the coupling disk 3 to move. This embodiment has simple structure, reasonable design and stable mechanical performance. .
所述离合机构包括拨叉28,拨叉28一端延伸至所述驱动部件,另一端延伸至所述的联接盘3,所述驱动部件驱动所述拨叉28的一端上下拨动,拨叉28的另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。The clutch mechanism includes a shift fork 28, one end of the shift fork 28 extends to the drive member, and the other end extends to the coupling plate 3, the drive member drives one end of the shift fork 28 to move up and down, the shift fork 28 The other end of the switch moves the coupling plate 3 between the first position and the second position.
优选的,所述拨叉28中部可转动的安装在一拨叉支架41上,所述驱动部件包括旋转电机24,旋转电机24的输出轴连接有旋转推块25,所述旋转推块25上设置有推动部,拨叉28的一端与所述推动部抵接,所述旋转电机24驱动旋转推块转动,旋转推块上的推动部自转,推动所述拨叉28相应的一端上下运动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。该方案中,在旋转推块上设置推动部,通过旋转推块转动,带动推动部自转即可实现驱动联接盘3运动,该驱动方案结构简单精巧,且能耗小。Preferably, the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41, the driving component includes a rotating motor 24, the output shaft of the rotating motor 24 is connected with a rotating push block 25, and the rotating push block 25 A pushing part is provided, one end of the shift fork 28 abuts against the pushing part, the rotating motor 24 drives the rotary push block to rotate, the push part on the rotary push block rotates, and pushes the corresponding end of the shift fork 28 to move up and down, The other end of the shift fork 28 is made to move the coupling disc 3 between the first position and the second position. In this solution, a pushing part is provided on the rotating push block, and the rotation of the rotating push block can drive the pushing part to rotate to realize the movement of the drive coupling disc 3. This driving solution has a simple and compact structure and low energy consumption.
进一步的,拨叉28的一端与推动部保持抵接状态,实现原理可以是拨叉28连接复位弹簧实现,也可以通过其他结构实现,具体将在下文中详细说明。Further, one end of the shift fork 28 maintains abutting state with the pushing part. The realization principle may be realized by connecting the shift fork 28 with a return spring, or may be realized by other structures, which will be described in detail below.
所述旋转推块包括圆柱体251,圆柱体251的一端与旋转电机24的驱动轴连接,圆柱体的另一端设置有所述的推动部,推动部具有沿着圆柱体圆周方向延伸的螺旋面2521,所述圆柱体转动,所述螺旋面2521自转推动拨叉28相应的端部上下运动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。The rotary push block includes a cylindrical body 251, one end of the cylindrical body 251 is connected to the drive shaft of the rotating motor 24, the other end of the cylindrical body is provided with the pushing part, and the pushing part has a spiral surface extending along the circumferential direction of the cylinder. 2521, the cylinder rotates, the spiral surface 2521 automatically pushes the corresponding end of the shift fork 28 to move up and down, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position movement.
具体的,所述推动部包括由所述圆柱体一端的圆形面边沿,沿着圆周方向延伸设置的凸条252,凸条252的首尾具有间隙,所述凸条上由一端向另一端延伸方向上,凸条的上表面成型为由所述圆形面逐渐升高,并在升高至最高点后,又逐渐下降至所述圆形面上的螺旋面2521,所述拨叉28相应的端部上设置有球形凸台282,所述球形凸台282与所述螺旋面接触配合。进一步的,凸条设计为对称结构,如此则旋转电机24带动圆柱体每转动180°进行一次洗衣机状态的切换,如将凸条首尾间隙处为初始位置,当旋转电机24驱动圆柱体转动180°则凸条推动拨叉28的一端向下转动,拨叉28的另一端向上拨动联接盘3,使得联接盘3与定位盘4啮合,此时洗衣机可执行洗涤过程,当需要执行脱水过程/轻揉洗时,则旋转电机24驱动圆柱体继续转动180°,则与推顶部配合的拨叉28的一端向上回复,拨叉28的另一端则拨动联接盘3向下运动与传矩轴套33啮合,此时输入轴1带动制动轮一体转动进行脱水或轻揉洗,需要说明的是,洗衣机包括驱动电机32,驱动电机32输出端与所述输入轴1连接,洗衣机通过控制驱动电机32的转动执行所述脱水过程或轻揉洗,两者的区别主要是转速和转动方向的区别。Specifically, the pushing portion includes a convex strip 252 extending along the circumferential direction from a circular surface edge of one end of the cylindrical body. The convex strip 252 has a gap at the beginning and the end, and the convex strip extends from one end to the other end. In the direction, the upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually descends to the spiral surface 2521 on the circular surface, and the fork 28 corresponds to A spherical boss 282 is provided on the end of the, and the spherical boss 282 is in contact with the spiral surface. Further, the convex strip is designed as a symmetrical structure, so that the rotating motor 24 drives the cylinder to rotate 180° to switch the state of the washing machine. For example, the gap between the head and tail of the convex strip is the initial position, when the rotating motor 24 drives the cylinder to rotate 180° Then the protruding bar pushes one end of the shift fork 28 to rotate downward, and the other end of the shift fork 28 moves the coupling plate 3 upward, so that the coupling plate 3 engages with the positioning plate 4. At this time, the washing machine can perform the washing process, and when the dehydration process needs to be performed/ When gently rubbing and washing, the rotating motor 24 drives the cylinder to continue to rotate 180°, then one end of the shift fork 28 matched with the push top returns upwards, and the other end of the shift fork 28 moves the coupling plate 3 downwards and the torque transmission shaft The sleeve 33 is engaged. At this time, the input shaft 1 drives the brake wheel to rotate as a whole for dehydration or light kneading. It should be noted that the washing machine includes a drive motor 32. The output end of the drive motor 32 is connected to the input shaft 1. The rotation of the motor 32 executes the dehydration process or lightly rubbing and washing. The difference between the two is mainly the difference between the rotation speed and the rotation direction.
所述旋转电机24和旋转推块由上至下依次设置,旋转推块的顶部与旋转电机24驱动连接,旋转推块的底部设置有所述的推动部,所述拨叉28对应所述推动部的一端向上弯折延伸,且端部的球形凸台与所述推动部上的螺旋面接触。The rotating motor 24 and the rotating push block are arranged in order from top to bottom. The top of the rotating push block is drivingly connected to the rotating motor 24, the bottom of the rotating push block is provided with the pushing part, and the shift fork 28 corresponds to the pushing One end of the part is bent upward to extend, and the spherical boss at the end is in contact with the spiral surface on the pushing part.
洗衣机减速离合装置包括安装在洗衣机的洗涤桶上的减速器大板(参见实施例一种的上端盖20),所述减速器大板包括相邻设置的第一安装部和第二安装部,所述制动轮安装在所述第一安装部上,所述驱动部件安装在所述第二安装部上,所述拨叉28的一端延伸至所述第二安装部上,与所述驱动部件的驱动端接触。The deceleration clutch device of the washing machine includes a large reducer plate (see the upper end cover 20 of the first embodiment) installed on the washing tub of the washing machine, and the large reducer plate includes a first mounting part and a second mounting part that are arranged adjacently, The brake wheel is mounted on the first mounting portion, the driving component is mounted on the second mounting portion, one end of the shift fork 28 extends to the second mounting portion, and is connected to the drive The drive end of the component touches.
在另一种并列的实施方案中,所述拨叉28中部可转动的安装在一拨叉支架41上,所述驱动部件包括牵引电机,牵引电机通过拉绳与所述拨叉28的一端连接,牵引电机收/放所述拉绳带动所述拨叉28转动,使得拨叉28另一端拨动所述联接盘3在所述第一位置和第二位置之间运动。In another parallel embodiment, the middle part of the shift fork 28 is rotatably mounted on a shift fork bracket 41, and the drive component includes a traction motor, which is connected to one end of the shift fork 28 through a drawstring. , The traction motor retracts/releases the pull rope to drive the shift fork 28 to rotate, so that the other end of the shift fork 28 moves the coupling plate 3 between the first position and the second position.
所述离合机构包括传矩轴套33和定位盘4,所述传矩轴套33套装在输入轴1上且与其一体转动,所述定位盘4套装在所述制动轮轴2外部且位置固定,所述联接盘3套装在制动轮轴2上,位 于所述传矩轴套33和定位盘4之间且仅可沿轴向滑动,所述定位盘4上凸出设置有拨叉支架41,拨叉28中部可转动的安装在该拨叉支架41上,拨叉28的一端延伸至所述驱动部件,另一端延伸至所述的联接盘3。The clutch mechanism includes a torque transmission sleeve 33 and a positioning disc 4, the torque transmission sleeve 33 is sleeved on the input shaft 1 and rotates integrally with it, and the positioning disc 4 is sleeved outside the brake wheel shaft 2 and has a fixed position. , The coupling disk 3 is sleeved on the brake wheel shaft 2 and is located between the torque transmission sleeve 33 and the positioning disk 4 and can only slide in the axial direction. The positioning disk 4 is protrudingly provided with a fork bracket 41 , The middle part of the shift fork 28 is rotatably mounted on the shift fork support 41, one end of the shift fork 28 extends to the driving part, and the other end extends to the coupling disc 3.
优选的,所述联接盘3上设置有环形凸台,所述拨叉28延伸至所述联接盘3的一端设置有半环形夹持部,拨叉28通过所述半环形夹持部281夹持在所述环形凸台上。Preferably, an annular boss is provided on the coupling disc 3, and one end of the fork 28 extending to the coupling disc 3 is provided with a semi-annular clamping portion, and the fork 28 is clamped by the semi-annular clamping portion 281. Held on the annular boss.
在上述方案中,拨叉28的夹持部281夹持在所述联接盘3的环形凸台上,方便带动所述联接盘3上下运动。In the above solution, the clamping portion 281 of the shift fork 28 is clamped on the annular boss of the coupling disc 3 to facilitate the movement of the coupling disc 3 up and down.
再者,本实施例中,拨叉28的一端需要与推动部保持抵接状态,实现原理可以是拨叉28连接复位弹簧实现,也可以通过联接盘3的推动实现。具体的,所述联接盘3与定位盘4/下端盖之间压缩配置有弹簧30,或者在定位盘或者下端盖上安装有弹簧压盖29,弹簧30的顶端抵接在所述弹簧压盖上,弹簧的底端与所述联接盘接触,向下推动联接盘。联接盘3在弹簧30的作用下具有向下运动的趋势,而拨叉28的一端抵接在推动部上,另一端作用于该联接盘3,在正常状态下,拨叉28与联接盘配合的一端在弹簧30的作用下,向下运动与传矩轴套33啮合,而拨叉的另一端则向上运动抵接在推顶部的凸条上的最底端,此时洗衣机的输入轴1只能单独转动,洗衣机执行洗涤过程。Furthermore, in this embodiment, one end of the shift fork 28 needs to be in abutment state with the pushing part. The realization principle can be realized by connecting the shift fork 28 with a return spring, or it can be realized by pushing the coupling disc 3. Specifically, a spring 30 is compressed and arranged between the coupling disk 3 and the positioning disk 4/lower end cover, or a spring pressing cover 29 is installed on the positioning disk or the lower end cover, and the top of the spring 30 abuts against the spring pressing cover On the upper side, the bottom end of the spring contacts the coupling disc and pushes the coupling disc downward. The coupling disc 3 has a downward movement tendency under the action of the spring 30, and one end of the shift fork 28 abuts on the pushing part, and the other end acts on the coupling disc 3. In the normal state, the shift fork 28 cooperates with the coupling disc. Under the action of the spring 30, one end of the yoke moves downward to engage with the torque transmission sleeve 33, while the other end of the shift fork moves upward to abut the bottom end of the protruding bar on the top of the pusher. At this time, the input shaft 1 of the washing machine It can only be turned alone, and the washing machine performs the washing process.
而当旋转电机24驱动圆柱体转动旋转180°后,则拨叉28的端部在凸条252的推动下向下运动,则拨叉28的另一端推动拨动联接盘3向上运动,联接盘3在推动部的作用下,压缩弹簧30向上运动与定位盘4啮合,此时输入轴1和制动轮17联动,洗衣机此时可执行脱水或轻揉洗过程。When the rotating motor 24 drives the cylinder to rotate 180°, the end of the shift fork 28 moves downward under the push of the protruding bar 252, and the other end of the shift fork 28 pushes the dial coupling plate 3 to move upward. 3 Under the action of the pushing part, the compression spring 30 moves upward to engage with the positioning plate 4. At this time, the input shaft 1 and the brake wheel 17 are linked, and the washing machine can perform a dehydration or gentle washing process at this time.
实施例四Example four
结合图1至图3、图8至图10,本实施例主要阐述在上述实施例一至实施例三中输出轴套和制动轮具体配合的方式。With reference to Figs. 1 to 3 and Figs. 8 to 10, the present embodiment mainly explains the specific cooperation mode of the output shaft sleeve and the brake wheel in the first to third embodiments above.
本实施例提供了一种洗衣机减速离合装置,包括减速机构,所述减速机构包括:This embodiment provides a deceleration clutch device for a washing machine, which includes a deceleration mechanism, and the deceleration mechanism includes:
输入轴1; Input shaft 1;
第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
第二定轴轮系;The second fixed shaft gear train;
输出轴22,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft 22 is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
输出轴套21,套设在输出轴22上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve 21 is sleeved on the output shaft 22, drives the inner barrel to run, and is connected with the second fixed shaft gear train;
制动轮17,所述第一定轴轮系和第二定轴轮系位于制动轮17内,所述制动轮17和输出轴套22之间安装有第二滚动轴承18。The brake wheel 17, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel 17, and a second rolling bearing 18 is installed between the brake wheel 17 and the output sleeve 22.
本实施例的洗衣机减速离合装置通过采用第一定轴轮系、第二定轴轮系两套定轴轮系,将输入轴1输入的动力进行减速分配至输出轴22及输出轴套21,采用简单稳定的定轴轮系即可实现一个动力的输入,两个动力的输出的效果。The deceleration clutch device of the washing machine in this embodiment adopts two fixed-axis gear trains, a first fixed-axis gear train and a second fixed-axis gear train, to decelerate and distribute the power input by the input shaft 1 to the output shaft 22 and the output sleeve 21. A simple and stable fixed-axis gear train can achieve the effect of one power input and two power outputs.
这样,本实施例的洗衣机减速离合装置应用在洗衣机上后,可以实现洗衣机在洗涤/漂洗过程中输出轴22及输出轴套21两个动力输出,当输出轴22和输出轴套21的两个转向相对相反时,分别带动内桶和波轮相对反向运动,实现双动力洗涤效果,增加洗涤水流的多样性,提高洗涤效果;当输出轴22和输出轴套21同速同向转动时,分别带动内桶和波轮同速同向转动,实现对衣物较小摩擦的轻柔洗效果。In this way, after the decelerating clutch device of the washing machine of this embodiment is applied to the washing machine, the output shaft 22 and the output shaft sleeve 21 can be output during the washing/rinsing process of the washing machine. When the two power outputs of the output shaft 22 and the output shaft sleeve 21 are When the direction of rotation is relatively opposite, the inner tub and the pulsator are respectively driven to move in opposite directions to achieve the dual-power washing effect, increase the diversity of washing water flow, and improve the washing effect; when the output shaft 22 and the output shaft sleeve 21 rotate at the same speed and in the same direction, respectively Drive the inner tub and the pulsator to rotate at the same speed and in the same direction to achieve a gentle washing effect with less friction on clothes.
对于一些揉搓易受损的衣物,需要进行轻柔洗涤程序,本实施例通过在输出轴套21和制动轮17之间设置的滚筒轴承100代替了传统的单向轴承,可实现内桶和波轮可同向顺时针方向旋转或者同向逆时针方向旋转,也可控制内桶和波轮交替地进行同速同向顺时针旋转和逆时针旋转,不仅减少了对衣物的摩擦,还能够形成更加多样化的水流,提高对衣物的清洁率,保证衣物的清洗效果。For some clothes that are easily damaged by kneading, a gentle washing procedure is required. In this embodiment, the traditional one-way bearing is replaced by the roller bearing 100 provided between the output sleeve 21 and the brake wheel 17, which can realize the inner tub and the pulsator. It can rotate clockwise in the same direction or counterclockwise in the same direction, and the inner barrel and pulsator can be controlled to rotate clockwise and counterclockwise at the same speed and in the same direction alternately, which not only reduces the friction on the clothes, but also can form more variety The improved water flow improves the cleaning rate of clothes and ensures the washing effect of clothes.
具体的,所述制动轮17具有敞口的内部腔室,所述制动轮17为内部中空的柱状结构,柱状的制动轮17一端敞口,另一端封堵,第一定轴轮系和第二定轴轮系位于制动轮17的腔室内,所述敞口端与套设在输入轴1外部的制动轮轴2固连,所述制动轮17的靠近输出轴22的封堵端具有一开口171,所述输出轴22和输出轴套21通过制动轮17的开口171分别与洗衣机的波轮和内桶连接,所述开口171为圆形状,向外延伸形成用于安装第二滚动轴承18的中空柱状的轴承室172,所述轴承室172内安装有所述第二滚动轴承18,输出轴套21通过所述第二滚动轴承18的配合与所述制动轮17活动连接。所述轴承室172也可以为独立设置在制动轮17上的结构,所述轴承室172和制动 轮17采用一体式的结构,便于生产加工,简化安装步骤,同时二者之间的稳定性强,长时间使用不易出现松动等现象。Specifically, the brake wheel 17 has an open internal chamber, the brake wheel 17 has a hollow cylindrical structure, one end of the columnar brake wheel 17 is open, and the other end is blocked. The first fixed axle wheel And the second fixed-axis gear train are located in the chamber of the brake wheel 17, the open end is fixedly connected to the brake wheel shaft 2 sleeved outside the input shaft 1, and the brake wheel 17 is close to the output shaft 22 The blocking end has an opening 171. The output shaft 22 and the output sleeve 21 are respectively connected to the pulsator and inner tub of the washing machine through the opening 171 of the brake wheel 17. The opening 171 is in a circular shape and extends outward to form A hollow cylindrical bearing chamber 172 in which the second rolling bearing 18 is installed, the second rolling bearing 18 is installed in the bearing chamber 172, and the output sleeve 21 is movably connected to the brake wheel 17 through the cooperation of the second rolling bearing 18 . The bearing chamber 172 may also be a structure independently arranged on the brake wheel 17. The bearing chamber 172 and the brake wheel 17 adopt an integrated structure, which is convenient for production and processing, simplifies the installation steps, and is stable between the two. It is strong, and it is not easy to appear loose after long-term use.
进一步地,所述第二滚动轴承18包括内圈和外圈,以及设置在内圈和外圈之间的滚动体,所述内圈与所述输出轴套21相连接,并随输出轴套21转动,所述第二滚动轴承18的外圈与所述轴承室172配合固定连接,起到支撑的作用,采用的第二滚动轴承18不仅可以实现内桶和波轮既可以同速同向顺时针转动,又可以同速同向逆时针方向转动,还使得制动轮17和输出轴套21之间由滑动摩擦变为滚动摩擦,减少了摩擦损失,延长了减速离合装置和洗衣机的寿命。Further, the second rolling bearing 18 includes an inner ring and an outer ring, and rolling elements arranged between the inner ring and the outer ring. The inner ring is connected to the output sleeve 21 and accompanied by the output sleeve 21 When rotating, the outer ring of the second rolling bearing 18 is fixedly connected with the bearing chamber 172 to play a supporting role. The second rolling bearing 18 adopted can not only realize that the inner barrel and the pulsator can rotate clockwise at the same speed and in the same direction, It can also rotate counterclockwise at the same speed and in the same direction, and the friction between the brake wheel 17 and the output shaft sleeve 21 is changed from sliding friction to rolling friction, which reduces friction loss and prolongs the life of the deceleration clutch device and the washing machine.
进一步地,所述输出轴套21设置有轴承安装部211,所述轴承安装部211与所述第二滚动轴承18配合安装,优选地,所述轴承安装部211由输出轴套21靠近制动轮17的端部向外延伸形成,所述轴承安装部211与输出轴套21为一体设置的结构,结构简单,简化了安装步骤,提高生产和装配的效率,同时机械结构性能稳定。Further, the output shaft sleeve 21 is provided with a bearing mounting portion 211, and the bearing mounting portion 211 is installed in cooperation with the second rolling bearing 18. Preferably, the bearing mounting portion 211 is close to the brake wheel by the output shaft sleeve 21 The end portion of 17 extends outward, and the bearing mounting portion 211 and the output shaft sleeve 21 are formed integrally. The structure is simple, the installation steps are simplified, the efficiency of production and assembly is improved, and the mechanical structure performance is stable.
在上述方案中,所述轴承安装部211的外径大于所述第二滚动轴承18内圈的内径,所述输出轴套21和第二滚动轴承18之间过盈配合,安装时可以热装或压力装,是以第二滚动轴承18表面为基准,所以内圈与轴承安装部211之间是基孔制的过盈配合,但是为了轴承拆卸方便,过盈量不能太大如H7/k6。同样,所述第二滚动轴承18与所述轴承室172之间也采用过盈配合的方式配合,所述轴承室172的内径小于所述第二滚动轴承18的外径,安装时可以热装或压力装,这样可以保证滚动轴承100和轴承室172的紧密配合,不然在震动过程中,轴承和轴承室172会有冲击,轴承室172受到脉动循环变应力,对轴承和轴承室172损伤很大,而且如果间隙配合,轴也会产生振动,轴受到对称循环变应力,而且有冲击,这对轴和轴上零件损伤更大。In the above solution, the outer diameter of the bearing mounting portion 211 is greater than the inner diameter of the inner ring of the second rolling bearing 18, and the output sleeve 21 and the second rolling bearing 18 have an interference fit, which can be hot-fitted or pressed during installation. The installation is based on the surface of the second rolling bearing 18, so the inner ring and the bearing mounting part 211 are made of basic hole interference fit, but for the convenience of bearing disassembly, the interference should not be too large as H7/k6. Similarly, the second rolling bearing 18 and the bearing chamber 172 are also matched by an interference fit. The inner diameter of the bearing chamber 172 is smaller than the outer diameter of the second rolling bearing 18, which can be hot-mounted or pressurized during installation. In this way, the tight fit between the rolling bearing 100 and the bearing chamber 172 can be ensured. Otherwise, the bearing and the bearing chamber 172 will have an impact during the vibration process, and the bearing chamber 172 will be subjected to pulsating cyclic variable stress, which will cause great damage to the bearing and the bearing chamber 172. If there is a clearance fit, the shaft will also vibrate, and the shaft will be subjected to symmetrical cyclic variable stress, and there will be impact, which will cause greater damage to the shaft and its parts.
优选地,所述轴承室172的外边沿设有向中心弯折的弯折边,该弯折边用于限制第二滚动轴承18的安装位置,防止洗衣机在震动过程中轴承发生窜动等现象。Preferably, the outer edge of the bearing chamber 172 is provided with a bent edge that is bent toward the center, and the bent edge is used to limit the installation position of the second rolling bearing 18 and prevent the bearing from moving during vibration of the washing machine.
进一步地,所述输出轴套21的直径和轴承安装部211的直径不同,所述输出轴套21外径大于所述轴承安装部211的外径,以防止使用过程受到外力的作用,第二滚动轴承18和输出轴套21之间发生位移,影响洗衣机的正常使用。Further, the diameter of the output shaft sleeve 21 is different from the diameter of the bearing mounting portion 211, and the outer diameter of the output shaft sleeve 21 is greater than the outer diameter of the bearing mounting portion 211, so as to prevent external forces from being applied during use. The displacement between the rolling bearing 18 and the output shaft sleeve 21 affects the normal use of the washing machine.
具体的,所述输出轴套21和轴承安装部211之间通过一过渡倾斜部213过渡连接,所述输出轴套21的端部向内倾斜延伸后在向外水平延伸形成所述轴承安装部211。Specifically, the output sleeve 21 and the bearing mounting portion 211 are transitionally connected by a transition inclined portion 213, and the end of the output sleeve 21 is inclined inwardly and then extends horizontally outward to form the bearing mounting portion. 211.
优选地,所述过渡倾斜部213外周壁周向设置有若干螺纹,以防止使用中收到外力的作用,第二滚动轴承18和轴承安装部211之间发生位移、窜动,影响正常使用。Preferably, the outer peripheral wall of the transitional inclined portion 213 is circumferentially provided with several threads to prevent external force from being received during use, and displacement and movement between the second rolling bearing 18 and the bearing mounting portion 211 may affect normal use.
本实施例中,所述第二定轴轮系,包括固定设置的第二定轴轮架12以及可转动的安装在第二定轴轮架12上的第二定轴齿轮组23,所述轴承安装部211的长度大于第二滚动轴承18的厚度,在轴承安装部211凸出于第二滚动轴承18的端部外壁设置有与所述第二定轴齿轮组23相配合连接的插齿槽212。所述输出轴套21远离制动轮17的端部设置有一圆盘状的连接法兰214,所述连接法兰214上设置有若干连接孔,通过所述连接法兰214上的连接孔连接内桶,进而实现带动内桶转动。In this embodiment, the second fixed axle gear train includes a fixed second fixed axle wheel carrier 12 and a second fixed axle gear set 23 rotatably mounted on the second fixed axle wheel carrier 12. The length of the bearing mounting portion 211 is greater than the thickness of the second rolling bearing 18, and the outer wall of the end of the bearing mounting portion 211 protruding from the second rolling bearing 18 is provided with a tooth slot 212 matingly connected with the second fixed shaft gear set 23 . The end of the output shaft sleeve 21 away from the brake wheel 17 is provided with a disc-shaped connecting flange 214. The connecting flange 214 is provided with a number of connecting holes, which are connected through the connecting holes on the connecting flange 214. The inner barrel can drive the inner barrel to rotate.
本实施例还提供了一种采用上述减速离合装置的洗衣机,包括内桶、波轮和减速离合装置,减速离合装置包括:This embodiment also provides a washing machine using the aforementioned deceleration clutch device, including an inner tub, a pulsator, and a deceleration clutch device. The deceleration clutch device includes:
输入轴1; Input shaft 1;
第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
第二定轴轮系;The second fixed shaft gear train;
输出轴22,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft 22 is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
输出轴套21,套设在输出轴22上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve 21 is sleeved on the output shaft 22, drives the inner barrel to run, and is connected with the second fixed shaft gear train;
制动轮17,所述第一定轴轮系和第二定轴轮系位于制动轮17内,所述制动轮17和输出轴套22之间安装有第二滚动轴承18。The brake wheel 17, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel 17, and a second rolling bearing 18 is installed between the brake wheel 17 and the output sleeve 22.
实施例五Example five
本实施例介绍了实施例一中的第一定轴轮架6和第二定轴轮架12之间的连接方式。This embodiment introduces the connection between the first fixed axle wheel carrier 6 and the second fixed axle wheel carrier 12 in the first embodiment.
结合图1至图3、图11-图14所示,提供的一种减速离合装置包括制动轮17和制动轮轴2,制动轮17内部具有敞开的内部腔室,所述的制动轮轴2套装在输入轴1外部且一端封盖固定在制动轮 17的敞口端。所述的第一定轴轮系和第二定轴轮系分别设置在制动轮17的内部腔室内,所述的第一定轴轮架6固定在制动轮轴2或者制动轮17上。所述的第二定轴轮架12固定在第一定轴轮架6上。With reference to Figures 1 to 3 and Figures 11-14, a deceleration clutch device is provided that includes a brake wheel 17 and a brake wheel shaft 2. The brake wheel 17 has an open internal chamber. The brake The wheel shaft 2 is sleeved on the outside of the input shaft 1 and one end cover is fixed to the open end of the brake wheel 17. The first fixed axle gear train and the second fixed axle gear train are respectively arranged in the internal chamber of the brake wheel 17, and the first fixed axle wheel carrier 6 is fixed on the brake wheel shaft 2 or the brake wheel 17 . The second fixed axle wheel carrier 12 is fixed on the first fixed axle wheel carrier 6.
优选的,如图13所示,所述的制动轮轴2包括套设在输入轴外部的轴套部和封盖在制动轮的敞口端上端盖部,第一定轴轮架6固定在制动轮轴2的端盖上,所述的第二定轴轮架12与第一定轴轮架6固定连接。Preferably, as shown in Fig. 13, the brake wheel shaft 2 includes a sleeve part sleeved on the outside of the input shaft and an upper end cover part covering the open end of the brake wheel. The first fixed axle wheel frame 6 is fixed. On the end cover of the brake axle 2, the second fixed axle wheel carrier 12 and the first fixed axle wheel carrier 6 are fixedly connected.
所述的第一定轴轮架6包括第一定轴轮架主体、第一定轴轮架盖10、多个连接固定杆62和多个第一齿轮轴7。The first fixed axle wheel carrier 6 includes a first fixed axle wheel carrier body, a first fixed axle wheel carrier cover 10, a plurality of connecting and fixing rods 62 and a plurality of first gear shafts 7.
结合图12和图14所示,所述连接固定杆62的一端固定在第一定轴轮架主体上,另一端固定在制动轮轴的端盖部;所述第一齿轮轴7的两端分别固定在第一定轴轮架主体和第一定轴轮架盖10上;所述的第二定轴轮架12包括第二定轴轮架主体、第二定轴轮架盖15以及固定连接第二定轴轮架主体与第二定轴轮架盖15的第二齿轮轴31;所述的第二定轴轮架主体固定设置在第一定轴轮架主体上。As shown in FIG. 12 and FIG. 14, one end of the connecting and fixing rod 62 is fixed on the main body of the first fixed axle wheel carrier, and the other end is fixed on the end cover of the brake wheel shaft; both ends of the first gear shaft 7 Are respectively fixed on the first fixed axle wheel carrier body and the first fixed axle wheel carrier cover 10; the second fixed axle wheel carrier 12 includes a second fixed axle wheel carrier body, a second fixed axle wheel carrier cover 15 and a fixed axle The second gear shaft 31 connecting the second fixed axle wheel carrier body and the second fixed axle wheel carrier cover 15; the second fixed axle wheel carrier body is fixedly arranged on the first fixed axle wheel carrier body.
结合图11所示,第一定轴轮架主体上设有插齿槽61,所述的第二定轴轮架主体上设有插齿;所述的第二定轴轮架主体的插齿插入所述的第一定轴轮架主体的插齿槽61内,实现相对固定连接。As shown in FIG. 11, the first fixed axle wheel carrier body is provided with a tooth slot 61, and the second fixed axle wheel carrier body is provided with toothing; Inserted into the tooth slot 61 of the first fixed axle wheel carrier body to realize a relatively fixed connection.
所述的第一定轴轮架主体上的插齿槽61的下部具有接齿限位部,所述的第二定轴轮架主体的插齿的端面与所述的接齿限位部相抵。接齿限位部为形成于第一定轴轮架主体壁面与插齿槽61之间的阶梯台面,阻止了插齿槽61的贯通,限定了第二定轴轮架主体向第一定轴轮架主体的插入深度。The lower part of the tooth slot 61 on the body of the first fixed axle wheel carrier has a tooth stopper, and the end surface of the gear tooth of the second fixed axle wheel carrier abuts against the tooth stopper . The tooth stopper is a stepped surface formed between the wall surface of the first fixed axle wheel carrier body and the tooth slot 61, which prevents the tooth slot 61 from penetrating and limits the second fixed axle wheel carrier body to the first fixed axle The insertion depth of the main body of the wheel frame.
实施例六Example Six
本实施例提供一种洗衣机的控制方法,具体包括:洗衣机的洗涤过程中包括内桶和波轮在旋转时处于相对静止的状态。This embodiment provides a method for controlling a washing machine, which specifically includes: during the washing process of the washing machine, the inner tub and the pulsator are in a relatively static state when rotating.
本实施例中的洗衣机为带有波轮的洗衣机,内桶为洗涤桶,内桶可以为有孔内桶也可以为无孔内桶。波轮设置在内桶的底部。一般的洗衣机在洗涤过程中,波轮旋转带动水流运转,对衣物进行冲刷清洗,对于双动力的洗衣机,内桶和波轮可以同时在洗涤过程中旋转,产生的水流比仅波轮旋转时更加强有力,但也仅包括较为单一的洗涤水流,洗涤效果有限,提高并不显著。The washing machine in this embodiment is a washing machine with a pulsator, the inner tub is a washing tub, and the inner tub may be a perforated inner tub or a non-perforated inner tub. The pulsator is set at the bottom of the inner barrel. During the washing process of a general washing machine, the pulsator rotates to drive the water flow to wash the clothes. For a dual-power washing machine, the inner tub and pulsator can rotate during the washing process at the same time, and the water flow generated is stronger than when only the pulsator rotates. It is powerful, but only includes a relatively single washing water stream, the washing effect is limited, and the improvement is not significant.
本实施例在洗涤过程中可以实现内桶和波轮在旋转时处于相对静止的状态,从而增加内桶和波轮同向同速转动下的水流形式,增加了洗涤水流的多样性,实现轻柔洗涤,提高对衣物的洗护效果。This embodiment can realize that the inner tub and the pulsator are in a relatively static state during the washing process, thereby increasing the water flow pattern under the same direction and the same speed of the inner tub and the pulsator, increasing the variety of washing water flows, and realizing gentle washing. Improve the washing effect of clothes.
具体的,洗衣机的洗涤过程中包括第一运行状态和/或第二运行状态;在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。Specifically, the washing process of the washing machine includes a first operating state and/or a second operating state; in the first operating state, the inner tub and the pulsator are in relative motion when rotating, and in the second operating state, the inner tub and the pulsator The wheel is relatively stationary when rotating.
在第一运行状态下,内桶和波轮处于相对运动状态包括:内桶和波轮进行反向旋转,转速相同或者不同。第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动;具体的,内桶和波轮以相同的转速同时沿顺时针方向或者逆时针方向旋转。In the first operating state, the relative movement of the inner barrel and the pulsator includes: the inner barrel and the pulsator rotate in opposite directions with the same or different rotation speeds. In the second operating state, the inner barrel and the pulsator are in a relatively static state including: the inner barrel and the pulsator rotate in the same direction and at the same speed; specifically, the inner barrel and the pulsator rotate in a clockwise or counterclockwise direction at the same rotation speed.
在同一洗涤过程中,洗衣机既可以一直保持内桶和波轮在旋转时处于相对静止的状态;也可以一直保持相对运动状态;也可以仅部分时间执行相对静止状态,部分时间相对运动,不同状态之间可以进行切换,实现多种水流,进一步增加洗涤效果。In the same washing process, the washing machine can always keep the inner tub and the pulsator in a relatively static state when rotating; it can also keep in a relative motion state; it can also perform a relatively static state for only part of the time, and a relative motion for part of the time. It can be switched between to achieve a variety of water flows and further increase the washing effect.
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:As an implementation of this embodiment, this embodiment provides a washing machine control method, which specifically includes:
同一洗涤过程中,洗衣机仅执行第一运行状态,或者,仅执行第二运行状态。In the same washing process, the washing machine only executes the first operating state, or only executes the second operating state.
本实施例中,同一洗涤过程中,内桶和波轮可以仅执行第一运行状态,内桶和波轮相对运动,进行同向不同速或者反向旋转运动,可以形成较强劲的水流,有利于提高洗涤效果。In this embodiment, during the same washing process, the inner tub and the pulsator can only perform the first operating state, the inner tub and the pulsator move relative to each other, and perform the same direction and different speed or reverse rotation movement, which can form a stronger water flow, which is beneficial to improve Washing effect.
另外,同一洗涤过程中,内桶和波轮也可以仅执行第二运行状态时,内桶和波轮一直保持相对静止的状态,也就是说内桶和波轮在洗涤过程中同速同向旋转,形成新形式的水流,有利于对轻柔质地的衣物进行轻柔洗涤。In addition, during the same washing process, the inner tub and the pulsator can also only perform the second operating state. The inner tub and the pulsator always remain relatively static, that is to say, the inner tub and the pulsator rotate at the same speed and in the same direction during the washing process. The new form of water flow is conducive to gentle washing of soft-textured clothes.
内桶和波轮在洗涤过程中同速同向旋转的情况包括:The conditions of the inner tub and the pulsator rotating at the same speed and direction during the washing process include:
情况1:内桶和波轮在洗涤过程中一直按照顺时针方向同向同速旋转;Case 1: The inner tub and the pulsator rotate in the same direction and speed in the clockwise direction during the washing process;
情况2:内桶和波轮在洗涤过程中一直按照逆时针方向同向同速旋转;Situation 2: The inner tub and the pulsator have been rotating in the same direction and speed counterclockwise during the washing process;
情况3:内桶和波轮在洗涤过程中在同速同向顺时针旋转和同速同向逆时针旋转之间切换执行。Case 3: The inner tub and the pulsator are switched between rotating clockwise at the same speed and in the same direction and rotating counterclockwise at the same speed and in the same direction during the washing process.
不论哪种情况,在同一洗涤过程中,内桶和波轮一直处于保持相对静止的状态,实现了内桶和波轮同向同速转动下的水流形式,能够更加轻柔洗涤,提高对轻柔质地衣物的洗护效果。In either case, during the same washing process, the inner tub and the pulsator have been kept relatively stationary, realizing the water flow form of the inner tub and the pulsator rotating in the same direction and at the same speed, which can be washed more gently and improve the quality of the soft clothes. Wash care effect.
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,具体包括:As an implementation of this embodiment, this embodiment provides a washing machine control method, which specifically includes:
洗衣机的洗涤过程包括第一运行状态和第二运行状态,且第一运行状态和第二运行状态之间可进行切换;The washing process of the washing machine includes a first operating state and a second operating state, and the first operating state and the second operating state can be switched;
其中,在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶 和波轮在旋转时处于相对静止状态。Among them, in the first operating state, the inner barrel and the pulsator are in a relative motion state when rotating, and in the second operating state, the inner barrel and the pulsator are in a relatively static state when rotating.
本方案中,在洗涤过程中可以在两种运行状态之间进行切换,两种运行状态下可以产生不同的洗涤水流,如此增加洗涤水流的多样性,可以能够提高对衣物的洗涤效率和洗净比。In this solution, the two operating states can be switched during the washing process, and different washing water flows can be generated in the two operating states. This increases the variety of washing water flows, which can improve the washing efficiency and washing of clothes. ratio.
具体的,洗涤过程中的两种运行状态包括内桶与波轮相对静止的状态和内桶与波轮相对运动的状态;当内桶与波轮在旋转过程中处于相对静止状态下时,形成的水流方向一致,流速稳定,如此衣物受到的拉扯力或者牵伸力小,能够降低对衣物的磨损,实现轻柔洗涤;而内桶与波轮相对运动的状态下,形成的水流强度较大,如此,这两种状态进行切换洗涤,相互配合,既能够提高洗涤效果,还能够达到保护衣物,降低衣物磨损形变的作用,满足用户的需求。Specifically, the two operating states in the washing process include the relative static state of the inner tub and the pulsator and the relative motion state of the inner tub and the pulsator; the direction of water flow formed when the inner tub and the pulsator are in a relatively static state during rotation Consistent, the flow rate is stable, so that the pulling force or drafting force on the clothes is small, which can reduce the wear on the clothes and realize gentle washing; and when the inner tub and the pulsator move relative to each other, the strength of the water flow formed is greater. These states can be switched for washing and cooperate with each other to not only improve the washing effect, but also protect the clothes, reduce the wear and deformation of the clothes, and meet the needs of users.
洗涤过程中,在第二运行状态下,内桶和波轮处于相对静止状态包括:内桶和波轮同向且同速转动。其中,内桶和波轮可以同时以相同的转速沿顺时针方向旋转,也可以沿着逆时针方向旋转。如此,尽管内桶和波轮都在旋转,但两者的运动完全同步,两者相对静止,内桶中形成的水流则以同样的稳定的速度朝着同一方向流动,内桶中的衣物随着如此的水流运动,受到的拉扯力最小,对于丝质、毛质等容易形变的衣物来说,此种轻柔洗涤过程更加适宜。During the washing process, in the second operating state, the inner tub and the pulsator are in a relatively static state, including: the inner tub and the pulsator rotate in the same direction and at the same speed. Among them, the inner barrel and the pulsator can rotate in a clockwise direction at the same rotation speed at the same time, and can also rotate in a counterclockwise direction. In this way, although both the inner tub and the pulsator are rotating, their movements are completely synchronized, and the two are relatively static. The water flow formed in the inner tub flows in the same direction at the same stable speed, and the clothes in the inner tub follow this way. The movement of the water stream has the least pulling force. For clothes that are easily deformed such as silk and wool, this gentle washing process is more suitable.
而在第一运行状态下,内桶和波轮处于相对运动状态的方式可以包括多种,不同的方式可以形成较为不同的强度大的水流,本实施例中第一运行状态与第二运行状态形成的水流相互配合进行洗涤,第一运行状态下内桶和波轮的运动方式可以包括以下几种方案:In the first operating state, the inner barrel and the pulsator can be in a relative motion state in a variety of ways. Different ways can form a relatively different and strong water flow. In this embodiment, the first operating state and the second operating state form The water flows cooperate with each other for washing. The movement mode of the inner tub and the pulsator in the first operating state can include the following schemes:
方案1,内桶和波轮进行反向旋转,同时内桶和波轮的转速相同; Scheme 1, the inner barrel and the pulsator rotate in opposite directions, and the rotation speed of the inner barrel and the pulsator are the same;
内桶和波轮反向旋转,内桶和波轮的转速相同,形成两股沿相反方向旋转的水流,两股水流的相遇之处形成较强有力的旋转水流,对衣物造成较大的冲刷,保证洗涤效果和洁净率。The inner bucket and the pulsator rotate in opposite directions. The rotation speed of the inner bucket and the pulsator are the same, forming two water streams that rotate in opposite directions. Where the two water streams meet, a stronger rotating water stream is formed, which will cause greater washing of the clothes and ensure Washing effect and cleanliness rate.
方案2,内桶和波轮进行反向旋转,同时内桶和波轮的转速不同,与方案1效果一样,内桶和波轮的旋转能够形成较强有力的旋转水流,对衣物造成较大的冲刷和拉力,保证洗涤效果和洁净率。 Scheme 2, the inner barrel and the pulsator rotate in opposite directions, and the rotation speed of the inner barrel and the pulsator are different. The effect is the same as that of the scheme 1. The rotation of the inner barrel and the pulsator can form a stronger rotating water flow, causing greater washing and washing of clothes. The pulling force ensures the washing effect and cleanliness rate.
作为一种优选的方案,所述的内桶和波轮反向旋转时,转速不同且转速差值为定值或者变值,如此可以预先设置一定强度的水流,该水流的强度适合大多数衣物,既能够保证达到较高的洗涤效率,又能够避免损坏衣物。As a preferred solution, when the inner tub and the pulsator rotate in reverse, the rotation speeds are different and the rotation speed difference is a fixed value or a variable value. In this way, a certain intensity of water flow can be preset, which is suitable for most clothes. It can not only ensure high washing efficiency, but also avoid damage to clothes.
方案3,在第一运行状态下,内桶和波轮同向旋转,内桶和波轮的转速不同,内桶和波轮同向但不同速旋转时,也能够形成强度较大的旋转流水,保障洗涤效率。Solution 3: In the first operating state, the inner tub and the pulsator rotate in the same direction, and the rotation speed of the inner tub and the pulsator are different. When the inner tub and the pulsator rotate in the same direction but at different speeds, a stronger rotating stream can be formed to ensure washing. effectiveness.
进一步的,内桶和波轮同向不同速旋转,且内桶和波轮的转速差值为定值或变值;如此可以预先设置一定强度的水流,也有利于形成稳定的洗涤程序。Further, the inner tub and the pulsator rotate at different speeds in the same direction, and the difference in rotation speed between the inner tub and the pulsator is a fixed value or a variable value; in this way, a certain intensity of water flow can be preset, which is also conducive to forming a stable washing program.
在第一运行状态下,内桶和波轮反向旋转时的转速差值不大于当内桶和波轮同向不同速旋转时的转速差值。如此能够形成强度较为适宜,较为稳定的水流,提高洗涤效果和洁净率。In the first operating state, the difference between the rotational speeds of the inner tub and the pulsator when the inner tub and the pulsator rotate in reverse is not greater than the difference between the rotational speeds when the inner tub and the pulsator rotate in the same direction and at different speeds. In this way, a relatively suitable strength and relatively stable water flow can be formed, and the washing effect and cleanliness rate can be improved.
另外,本实施例中,当在同一洗涤过程中切换执行第一运行状态和第二运行状态时,具体的方法可以包括但不限于以下几种具体方案:In addition, in this embodiment, when the first operating state and the second operating state are switched during the same washing process, the specific method may include but not limited to the following specific solutions:
方案1,在同一洗涤过程中,洗衣机依次执行第一运行状态/第二运行状态和第二运行状态/第一运行状态。Solution 1: In the same washing process, the washing machine sequentially executes the first operating state/second operating state and the second operating state/first operating state.
本方案中,洗衣机执行一次第一运行状态,并执行一次第二运行状态,可以先执行第一运行状态再执行第二运行状态,也可以先执行第二运行状态再执行第一运行状态。第一运行状态和第二运行状态的运行时间可以根据需要进行预先设定。例如,用户选择运行洗涤程序后,洗衣机先控制执行第一运行状态达到T1时间,然后再执行第二运行状态达到T2时间,其中T1时间和T2时间可以相同也可以不同,具体可以根据需要预先设定或者由用户自行设定。In this solution, the washing machine executes the first operating state once and executes the second operating state once. The first operating state may be executed first and then the second operating state, or the second operating state may be executed before the first operating state. The operating time of the first operating state and the second operating state can be preset as needed. For example, after the user chooses to run the washing program, the washing machine first controls to execute the first operating state to reach T1 time, and then executes the second operating state to reach T2 time, where T1 time and T2 time can be the same or different, and can be preset according to needs. Set or set by the user.
方案2,洗衣机控制第一运行状态和第二运行状态之间进行多次切换,交替执行第一运行状态和第二运行状态。Solution 2: The washing machine controls the first operating state and the second operating state to switch multiple times, and alternately executes the first operating state and the second operating state.
本方案中,洗衣机执行n次第一运行状态和第二运行状态,第一运行状态和第二运行状态交替运行,洗衣机定时或者不定时在两者之间进行切换。如此,洗涤过程中形成的水流更加多样化,两种运行状态相互配合,达到对衣物高洗涤效率和高洁净率的目的,也能够大大降低对衣物的磨损。In this solution, the washing machine executes the first operation state and the second operation state n times, the first operation state and the second operation state alternately operate, and the washing machine switches between the two regularly or irregularly. In this way, the water flow formed in the washing process is more diversified, and the two operating states cooperate with each other to achieve the purpose of high washing efficiency and high cleanliness rate of clothes, and also greatly reduce the wear on clothes.
进一步的方案,在同一洗涤过程中交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶反向旋转或者波轮和内桶均同向不同速旋转,处于第二运行状态时,内桶和波轮同向同速沿顺时针方向或者逆时针方向旋转。A further solution is to alternately execute the first operating state and the second operating state during the same washing process, and each time in the first operating state, the pulsator and the inner tub rotate in reverse or both the pulsator and the inner tub rotate in the same direction and at different speeds , In the second operating state, the inner barrel and the pulsator rotate in the same direction and speed in the clockwise or counterclockwise direction.
洗衣机在交替执行多次第一运行状态和第二运行状态时,第一运行状态下,每一次的内桶和波轮的运行状态可以相同,也可以不相同,例如内桶和波轮每一次都反向转动,或者每一次都同向不同速运动,如此运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。或者,前一次内桶和波轮反向转动,后一次内桶和波轮同向不同速转动,如此能够形成更加多样化的水流,提高对衣物的清洁率。第二运行状态下,内桶和波轮同向同转速旋转,每一次切换执行第二运行状态时, 内桶和波轮可以采用与前一次相同或者不同的转速旋转,可以沿着顺时针方向旋转,也可以沿着逆时针方向旋转。When the washing machine alternately executes the first operating state and the second operating state for multiple times, in the first operating state, the operating state of the inner tub and the pulsator may be the same or different each time, for example, the inner tub and the pulsator are reversed each time Rotate in the same direction, or move at different speeds in the same direction each time, so that the operation is more regular and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes. Or, the inner tub and the pulsator rotate in the opposite direction at the previous time, and the inner tub and the pulsator rotate in the same direction at different speeds in the next time, so that a more diversified water flow can be formed and the cleaning rate of clothes can be improved. In the second operating state, the inner barrel and the pulsator rotate in the same direction and the same speed. Each time the second operating state is switched, the inner barrel and the pulsator can rotate at the same or different speed as the previous one, and can rotate in a clockwise direction. It can also be rotated counterclockwise.
进一步的方案,在同一洗涤过程中,洗衣机交替执行第一运行状态和第二运行状态,在每次处于第一运行状态中时,波轮和内桶每次均反向旋转,并且波轮和内桶的转速差值为定值。在每次处于第二运行状态中时,波轮和内桶每次均同向同速沿顺时针方向进行旋转。如此内桶和波轮的运行较为规律,衣物的旋转方向也较为规律,可以减少衣物的缠绕。In a further solution, in the same washing process, the washing machine alternately executes the first operating state and the second operating state, and each time in the first operating state, the pulsator and the inner tub rotate in reverse each time, and the pulsator and the inner tub The speed difference is a fixed value. Each time in the second operating state, the pulsator and the inner barrel rotate in the clockwise direction in the same direction and speed each time. In this way, the operation of the inner tub and the pulsator is more regular, and the rotation direction of the clothes is also more regular, which can reduce the entanglement of the clothes.
进一步的方案,第二运行状态下,波轮和内桶同向旋转,且转速均为V1,所述V1不小于第一运行状态下内桶和波轮旋转时转速的较小值。如此,既能够提高对衣物的洗涤效率和洗净比,又能够降低对衣物的磨损,实现轻柔洗涤,满足用户的需求。In a further solution, in the second operating state, the pulsator and the inner tub rotate in the same direction, and the rotational speed is both V1, and the V1 is not less than the smaller value of the rotational speed when the inner barrel and the pulsator rotate in the first operating state. In this way, the washing efficiency and washing ratio of the clothes can be improved, and the abrasion on the clothes can be reduced, and gentle washing can be realized, so as to meet the needs of users.
作为本实施例的一种实施方式,本实施例提供一种洗衣机的控制方法,本实施例中洗涤过程运行第一状态、或者运行第二运行状态,或者运行第一运行状态和第二运行状态。在第一运行状态下,内桶和波轮在旋转时处于相对运动状态,在第二运行状态下,内桶和波轮在旋转时处于相对静止状态。As an implementation of this embodiment, this embodiment provides a washing machine control method. In this embodiment, the washing process runs in the first state, or runs in the second operating state, or runs in the first and second operating states. . In the first operating state, the inner barrel and the pulsator are in a relative motion state when rotating, and in the second operating state, the inner barrel and the pulsator are in a relatively static state when rotating.
本实施例中,既可以在现有的洗衣机的普通洗涤程序的洗涤过程中增加第二运行状态,也可以在现有洗衣机上单独设置轻柔洗涤模式,增加轻柔洗模式,单独执行轻柔洗过程。当用户选择了洗涤过程可切换的普通洗涤程序或者轻柔洗涤模式后,洗衣机在洗涤过程中则切换执行第一运行状态和第二运行状态,或者单独执行第二运行状态。In this embodiment, the second operating state may be added to the washing process of the ordinary washing program of the existing washing machine, or the soft washing mode may be separately set on the existing washing machine, the soft washing mode may be added, and the soft washing process may be performed separately. When the user selects the normal washing program or the gentle washing mode that can be switched during the washing process, the washing machine switches between the first operating state and the second operating state during the washing process, or executes the second operating state alone.
具体的,本实施例可以在现有的洗衣机程序的基础上,单独设置轻柔洗程序,增加用户可选择的洗涤程序,丰富洗衣机程序,提升用户的体验,具体包括:Specifically, in this embodiment, on the basis of the existing washing machine program, the gentle washing program can be set separately, adding washing programs selectable by the user, enriching the washing machine program, and enhancing the user experience, including:
为了便于用户选择,已有的洗衣机包括普通洗涤程序,快速洗涤程序等,洗衣机还包括轻柔洗程序和强力洗程序,在轻柔洗程序的洗涤过程中,洗衣机可以只执行第二运行状态,或者可以切换执行第一运行状态和第二运行状态;在强力洗程序的洗涤过程中,洗衣机执行第一运行状态,运行过程中,内桶和波轮反向旋转,形成较为强有力的水流,提高洗衣效果。In order to facilitate the user's choice, the existing washing machines include ordinary washing programs, quick washing programs, etc. The washing machines also include soft washing programs and powerful washing programs. During the washing process of the soft washing program, the washing machine can only perform the second operating state, or Switch between the first operating state and the second operating state; during the washing process of the powerful washing program, the washing machine executes the first operating state. During the operation, the inner tub and the pulsator rotate in reverse to form a stronger water flow and improve the washing effect .
该轻柔洗涤程序为在现有洗衣机的基础上额外增加的程序,针对质地柔软的衣物,当用户选择轻柔洗涤程序并运行后,洗衣机可以单独只执行第二运行状态,内桶和波轮可以同速同向按照顺时针和/或逆时针的方向进行旋转,当用户在下一次选择了强力洗程序时,切换至第一运行状态执行洗涤过程。轻柔洗涤程序也可以在第一运行状态和第二运行状态切换,使较强的水流和较轻柔的水流切换运行,达到丰富洗衣水流,提高洗涤效果,避免衣物形变的目的。The soft washing program is an additional program on the basis of the existing washing machine. For soft clothes, when the user selects the soft washing program and runs, the washing machine can only perform the second operating state alone, and the inner tub and the pulsator can be at the same speed The same direction rotates in a clockwise and/or counterclockwise direction, and when the user selects a strong washing program next time, it switches to the first operating state to perform the washing process. The gentle washing program can also be switched between the first operating state and the second operating state, so that the stronger water flow and the softer water flow can be switched to run, so as to achieve the purpose of enriching the washing water flow, improving the washing effect, and avoiding clothing deformation.
如此,洗衣机的程序中不仅包括普通洗涤程序,还包括强力洗涤程序和轻柔洗涤程序,用户可以根据衣物质地以及脏污程度等自主选择合适的洗涤程序,能够在不同的洗涤程序/运行状态之间进行切换,不仅丰富了洗衣机的洗涤程序,丰富了洗衣水流,提升用户体验,也能够达到提高洗衣和护衣效果的目的。In this way, the washing machine's programs include not only ordinary washing programs, but also powerful washing programs and gentle washing programs. Users can independently select appropriate washing programs according to the texture of the clothes and the degree of soiling, and can be between different washing programs/operating states. Switching, not only enriches the washing program of the washing machine, enriches the washing water flow, and enhances the user experience, but also achieves the purpose of improving the effect of washing and protecting clothes.
实施例七Example Seven
参见图1-图14,本实施例提供一种具有上述实施例一至实施例五所述的减速离合装置的洗衣机,该洗衣机具有实施例六中两种洗涤状态,即第一运行状态和第二运行状态,同时该洗衣机还具有脱水状态。Referring to Figures 1 to 14, this embodiment provides a washing machine with the deceleration clutch device described in the first to fifth embodiments above. The washing machine has two washing states in the sixth embodiment, namely, the first operating state and the second operating state. In the running state, the washing machine also has a dehydration state.
该洗衣机包括驱动电机32,驱动电机32与所述输入轴1连接,在洗涤过程需要进入第一运行状态时,洗衣机控制驱动部件驱动联接盘向上运动与定位盘啮合,定位盘通过联接盘锁定制动轮轴,如此则驱动电机驱动输入轴转动,输入轴1将动力传输至第一定轴轮系,第一定轴轮系将动力输出至输出轴22,输出轴22同时将动力传输至第二定轴轮系,第二定轴轮系将动力输出至输出轴套21,输出轴与输出轴套21反向转动。当需要进入脱水阶段或需要进入第二运行状态时,洗衣机控制驱动部件驱动联接盘向下运动与输入轴上的传矩轴套33啮合,则电机驱动输入轴1转动,输入轴1与制动轮轴2同步转动,输入轴1与制动轮轴2带动制动轮17以及内部的第一定轴轮系和第二定轴轮系同步转动,输出轴21与输出轴套21同速同向转动。The washing machine includes a drive motor 32, which is connected to the input shaft 1. When the washing process needs to enter the first operating state, the washing machine controls the drive component to drive the coupling plate to move upward to engage with the positioning plate. The positioning plate is locked by the coupling plate. The driving wheel shaft, in this way, the drive motor drives the input shaft to rotate. The input shaft 1 transmits power to the first fixed-axis gear train. The first fixed-axis gear train outputs the power to the output shaft 22, and the output shaft 22 transmits the power to the second The fixed-axis gear train, the second fixed-axis gear train outputs power to the output sleeve 21, and the output shaft and the output sleeve 21 rotate in opposite directions. When it needs to enter the dehydration stage or needs to enter the second operating state, the washing machine control drive component drives the coupling disc to move downward to engage with the torque transmission sleeve 33 on the input shaft, and the motor drives the input shaft 1 to rotate, and the input shaft 1 engages with the brake. The wheel shaft 2 rotates synchronously, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the internal first and second fixed-axis gear trains to rotate synchronously. The output shaft 21 and the output sleeve 21 rotate at the same speed and in the same direction .
其中,需要说明的是,脱水状态和所述第二运行状态的不同主要在于转速不同,在要进入脱水状态时,洗衣机控制电机高速旋转,而在要进入第二运行状态时,洗衣机控制电机低速转动,再者,另一不同之处在于,脱水状态中,洗衣机控制电机向一个方向转动,实现脱水,而在第二运行状态中,洗衣机控制电机间隔循环的执行正反转过程,实现对衣物的轻揉洗,达到良好的清洗效果。It should be noted that the difference between the dehydration state and the second operating state is mainly due to the difference in speed. When entering the dehydration state, the washing machine controls the motor to rotate at a high speed, and when entering the second operating state, the washing machine controls the motor to rotate at a low speed. In addition, another difference is that in the dehydration state, the washing machine controls the motor to rotate in one direction to achieve dehydration, while in the second operating state, the washing machine controls the motor to perform forward and reverse cycles at intervals to achieve the The light rubbing and washing can achieve a good cleaning effect.
实施例八Example eight
本实施例介绍了实施例一中第二定轴轮系中第二内齿圈13与输出轴套21之间的传动关系。This embodiment introduces the transmission relationship between the second ring gear 13 and the output shaft sleeve 21 in the second fixed shaft gear train in the first embodiment.
如图1至图20所示,所述的输入轴1将动力传输至第一定轴轮系,所述的第一定轴轮系将动力输出至所述的输出轴22,所述的输出轴22同时将动力传输至所述的第二定轴齿轮组,所述的第二 定轴齿轮组传动所述的第二内齿圈16带动输出轴套21转动。As shown in Figures 1 to 20, the input shaft 1 transmits power to the first fixed-axis gear train, the first fixed-axis gear train outputs power to the output shaft 22, and the output The shaft 22 simultaneously transmits power to the second fixed-axis gear set, and the second fixed-axis gear set drives the second ring gear 16 to drive the output shaft sleeve 21 to rotate.
如图15至图19所示,所述的第二定轴轮系包括第二传矩盘16,所述的输出轴套21、第二内齿圈13分别与所述的第二传矩盘16固定连接,所述的第二定轴齿轮组与所述的第二内齿圈13传动连接。所述的第二定轴齿轮组传动所述的第二内齿圈13,带动所述的第二传矩盘16以及所述的输出轴套21同步转动。As shown in Figures 15 to 19, the second fixed-shaft gear train includes a second torque transmission plate 16, and the output shaft sleeve 21 and the second ring gear 13 are respectively connected to the second torque transmission plate 16 is fixedly connected, and the second fixed-axis gear set is drivingly connected with the second ring gear 13. The second fixed-axis gear set drives the second ring gear 13 to drive the second torque transmission plate 16 and the output sleeve 21 to rotate synchronously.
所述第二传矩盘16的外圆设置有第二传矩盘插接齿(如图18所示),所述第二内齿圈13上设置与第二传矩盘插接齿相匹配的第二内齿圈接齿槽(如图16所示),第二传矩盘插接齿插接在第二内齿圈接齿槽内将第二传矩盘16与第二内齿圈13连接为一体。The outer circle of the second torque transmission plate 16 is provided with second torque transmission plate inserting teeth (as shown in FIG. 18), and the second inner gear ring 13 is provided with the second torque transmission plate insertion teeth matching The second ring gear is connected to the tooth groove (as shown in Figure 16), and the second moment transmission wheel inserts the tooth in the second ring gear connection tooth groove to connect the second moment transmission disk 16 and the second ring gear 13 connected as one.
所述第二传矩盘16的中部设置第二传矩盘插齿槽,所述输出轴套21的一端设置输出轴套插齿(如图17所示),输出轴套插齿插接在第二传矩盘插齿槽内将输出轴套与第二传矩盘连接为一体。The middle of the second torque transmission plate 16 is provided with a second torque transmission plate slotting groove, one end of the output shaft sleeve 21 is provided with an output shaft sleeve inserting tooth (as shown in FIG. 17), and the output shaft sleeve inserting tooth is inserted in The output shaft sleeve and the second torque transmission plate are connected as a whole in the tooth slot of the second torque transmission plate.
所述的第二内齿圈接齿槽的齿形与所述的第二定轴齿轮组的齿形相同,且所述的第二内齿圈接齿槽的齿与所述的第二定轴齿轮组的齿相接。The tooth profile of the second ring gear tooth groove is the same as the tooth profile of the second fixed-axis gear set, and the teeth of the second ring gear tooth groove are the same as the teeth of the second fixed shaft gear set. The teeth of the shaft gear set meet.
所述第二传矩盘16上位于第二传矩盘插接齿的一端设置接齿限位部,所述的接齿限位部与第二内齿圈的端面相抵。The second torque transmission plate 16 is provided with a tooth limiting portion at one end of the inserting teeth of the second torque transmission disk, and the tooth limiting portion abuts against the end surface of the second inner ring gear.
所述的接齿限位部为设置在第二传矩盘插接齿的端部的限位端盖,所述的限位端盖封堵住第二传矩盘插接齿的齿槽沿轴向上的贯通。The tooth limiting portion is a limiting end cover provided at the end of the inserting tooth of the second torque transmission plate, and the limiting end cover blocks the tooth groove edge of the insertion tooth of the second torque transmission plate Through in the axial direction.
所述的第二内齿圈接齿槽与所述的第二定轴齿轮组之间具有限位阶梯,用于限定所述的第二传矩盘插接齿插入所述的第二内齿圈接齿槽的深度。There is a limit step between the second inner gear ring gear groove and the second fixed-axis gear set, which is used to limit the insertion of the second torque wheel inserting tooth into the second inner tooth The depth of the ring joint tooth groove.
所述的第二内齿圈13为塑料第二内齿圈,所述的第二传矩盘16为金属盘状结构;所述的第二传矩盘16与所述的输出轴套21、所述的第二内齿圈13分别固定连接成为一体。The second inner gear 13 is a plastic second inner gear, the second torque transmission wheel 16 is a metal disc-shaped structure; the second torque transmission wheel 16 and the output sleeve 21, The second inner ring gear 13 is respectively fixedly connected and integrated.
所述的第二定轴轮系包括固定安装在所述的输出轴22上的中心齿轮14;所述的第二定轴轮架包括多个第二齿轮轴31,所述的第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴31上的第二定轴齿轮23,所述的中心齿轮14与所有第二定轴齿轮23外啮合传动,所有所述第二定轴齿轮23与所述第二内齿圈13内啮合传动;The second fixed shaft gear train includes a sun gear 14 fixedly mounted on the output shaft 22; the second fixed shaft wheel carrier includes a plurality of second gear shafts 31, and the second fixed shaft The gear set includes a second fixed shaft gear 23 rotatably mounted on each second gear shaft 31, the central gear 14 is externally meshed with all the second fixed shaft gears 23, and all the second fixed shaft gears 23 is internally meshed and transmitted with the second inner ring gear 13;
优选地,所述的第二齿轮轴31包括四个,每一个第二齿轮轴31上分别设置第二定轴齿轮23。Preferably, the second gear shaft 31 includes four, and each second gear shaft 31 is provided with a second fixed shaft gear 23 respectively.
如图20所示,所述的第一定轴轮系包括第一定轴齿轮组和第一传矩盘11;所述的第一内齿圈9与所述的第一定轴齿轮组内啮合传动,所述的第一传矩盘11分别与所述的第一内齿圈9和所述的输出轴22固定连接。As shown in Figure 20, the first fixed-axis gear train includes a first fixed-axis gear set and a first torque transmission plate 11; the first inner ring gear 9 and the first fixed-axis gear set In meshing transmission, the first torque transmission plate 11 is fixedly connected with the first ring gear 9 and the output shaft 22 respectively.
与第二传矩盘16的结构相似,所述第一传矩盘11的外圆设置有第一传矩盘插接齿,所述第一内齿圈9上设置与第一传矩盘插接齿相匹配的第一内齿圈接齿槽,第一传矩盘插接齿插接在第一内齿圈接齿槽内将第一传矩盘与第一内齿圈连接为一体。所述第一传矩盘的中部设置第一传矩盘插齿槽,所述输出轴的一端设置输出轴插齿,输出轴插齿插接在第一传矩盘插齿槽内将输出轴套与第一传矩盘连接为一体。实现将输入轴1的动力传输至输出轴22。Similar to the structure of the second torque transmission plate 16, the outer circle of the first torque transmission plate 11 is provided with first torque transmission plate inserting teeth, and the first inner ring gear 9 is provided with the first torque transmission plate inserting teeth. The first ring gear matches the tooth slot with the matching teeth, and the first torque transmission disk inserting tooth is inserted into the first ring gear connection slot to connect the first torque transmission disk and the first ring gear as a whole. The middle part of the first torque transmission disk is provided with a first torque transmission disk gear slot, one end of the output shaft is provided with an output shaft toothing, and the output shaft toothing is inserted into the first torque transmission disk gear slot to connect the output shaft The sleeve is connected with the first torque plate as a whole. The power of the input shaft 1 is transmitted to the output shaft 22.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above are only the preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed as above in preferred embodiments, it is not intended to limit the present invention. Any technology familiar with this patent Without departing from the scope of the technical solution of the present invention, the personnel can use the technical content suggested above to make slight changes or modification into equivalent embodiments with equivalent changes, but any content that does not depart from the technical solution of the present invention is based on the technology of the present invention Essentially, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the present invention.

Claims (40)

  1. 一种洗衣机减速离合装置,其特征在于,包括减速机构,所述减速机构包括:A deceleration clutch device for a washing machine, characterized by comprising a deceleration mechanism, the deceleration mechanism comprising:
    输入轴;Input shaft;
    第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
    第二定轴轮系;The second fixed shaft gear train;
    输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
    输出轴套,套设在输出轴上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
    制动轮,所述第一定轴轮系和第二定轴轮系位于制动轮内,所述制动轮和输出轴套之间安装有滚动轴承。The brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
  2. 根据权利要求1所述的洗衣机减速离合装置,其特征在于,所述制动轮一端具有轴承室,所述轴承室内安装有所述滚动轴承,输出轴套通过所述滚动轴承的配合与所述制动轮活动连接。The deceleration clutch device of a washing machine according to claim 1, wherein the brake wheel has a bearing chamber at one end, the rolling bearing is installed in the bearing chamber, and the output shaft sleeve cooperates with the brake through the cooperation of the rolling bearing. Round activity connection.
  3. 根据权利要求2所述的洗衣机减速离合装置,其特征在于,所述滚动轴承的内圈与所述输出轴套相连接,并随输出轴套转动,所述滚动轴承的外圈与所述轴承室配合固定连接。The deceleration clutch device of a washing machine according to claim 2, wherein the inner ring of the rolling bearing is connected to the output sleeve and rotates with the output sleeve, and the outer ring of the rolling bearing is matched with the bearing chamber Fixed connection.
  4. 根据权利要求2所述的洗衣机减速离合装置,其特征在于,所述输出轴套设置有轴承安装部,所述轴承安装部由输出轴套靠近制动轮端部延伸形成。The deceleration clutch device of a washing machine according to claim 2, wherein the output shaft sleeve is provided with a bearing mounting portion, and the bearing mounting portion is formed by extending the output shaft sleeve close to the end of the brake wheel.
  5. 根据权利要求4所述的洗衣机减速离合装置,其特征在于,所述轴承安装部的外径大于所述滚动轴承的内径,所述输出轴套和滚动轴承之间过盈配合。The deceleration clutch device of a washing machine according to claim 4, wherein the outer diameter of the bearing mounting portion is larger than the inner diameter of the rolling bearing, and the output sleeve and the rolling bearing have an interference fit.
  6. 根据权利要求4或5所述的洗衣机减速离合装置,其特征在于,所述输出轴套的直径和轴承安装部的直径不同,所述输出轴套外径大于所述轴承安装部的外径,所述输出轴套和轴承安装部之间通过一过渡倾斜部过渡连接;The decelerating clutch device of a washing machine according to claim 4 or 5, wherein the diameter of the output shaft sleeve is different from the diameter of the bearing mounting portion, and the outer diameter of the output shaft sleeve is larger than the outer diameter of the bearing mounting portion, The output shaft sleeve and the bearing mounting part are transitionally connected by a transition inclined part;
    优选地,所述过渡倾斜部外周壁设置有若干螺纹。Preferably, the outer peripheral wall of the transition inclined portion is provided with several threads.
  7. 根据权利要求4所述的洗衣机减速离合装置,其特征在于,所述第二定轴轮系,包括固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组,所述轴承安装部的端部外壁设置有与所述第二定轴齿轮组相配合的插齿槽。The decelerating clutch device of a washing machine according to claim 4, wherein the second fixed axle gear train includes a fixed second fixed axle wheel frame and a rotatably mounted second fixed axle wheel frame. For a two fixed-axis gear set, the outer wall of the end of the bearing mounting portion is provided with a tooth slot that matches with the second fixed-axis gear set.
  8. 根据权利要求2所述的洗衣机减速离合装置,其特征在于,所述制动轮靠近输出轴套侧设置有一开口,所述轴承室为所述开口向外延伸形成的中空柱状结构;The deceleration clutch device of a washing machine according to claim 2, wherein the brake wheel is provided with an opening near the output sleeve side, and the bearing chamber is a hollow cylindrical structure formed by extending the opening outward;
    优选地,所述轴承室的外边沿设有向中心弯折的弯折边,限制滚动轴承的安装位置。Preferably, the outer edge of the bearing chamber is provided with a bending edge bent toward the center to limit the installation position of the rolling bearing.
  9. 根据权利要求8所述的洗衣机减速离合装置,其特征在于,所述轴承室的内径小于所述滚动轴承的外径,所述滚动轴承与所述轴承室之间过盈配合。8. The decelerating clutch device of a washing machine according to claim 8, wherein the inner diameter of the bearing chamber is smaller than the outer diameter of the rolling bearing, and the rolling bearing and the bearing chamber have an interference fit.
  10. 一种洗衣机,其特征在于,包括内桶、波轮和减速离合装置,减速离合装置包括:A washing machine, characterized in that it comprises an inner tub, a pulsator and a deceleration clutch device, the deceleration clutch device comprising:
    输入轴;Input shaft;
    第一定轴轮系,包括第一内齿圈;The first fixed shaft gear train, including the first internal gear ring;
    第二定轴轮系;The second fixed shaft gear train;
    输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
    输出轴套,套设在输出轴上,带动内桶运转,并与第二定轴轮系连接;The output shaft sleeve is sleeved on the output shaft to drive the inner barrel to run, and is connected with the second fixed shaft gear train;
    制动轮,所述第一定轴轮系和第二定轴轮系位于制动轮内,所述制动轮和输出轴套之间安装有滚动轴承。The brake wheel, the first fixed axis wheel train and the second fixed axis wheel train are located in the brake wheel, and a rolling bearing is installed between the brake wheel and the output shaft sleeve.
  11. 一种洗衣机减速离合装置,其特征在于,包括:A deceleration clutch device for washing machine, characterized in that it comprises:
    输入轴;Input shaft;
    制动轮,内部具有敞口的内部腔室;Brake wheel with an open internal chamber inside;
    制动轮轴,套设在输入轴外部且一端封盖固定在制动轮的敞口端;The brake wheel shaft is sleeved on the outside of the input shaft and one end cover is fixed to the open end of the brake wheel;
    轮系,设置在制动轮的内部腔室内;The wheel train is set in the internal cavity of the brake wheel;
    离合机构,包括联接盘和驱动部件,联接盘具有锁定制动轮轴,使得输入轴可单独转动的第一位置和释放制动轮并将制动轮与输入轴连接使得两者联动的第二位置,所述驱动部件驱动所述联接盘在所述第一位置和第二位置之间运动。The clutch mechanism includes a coupling disc and a driving part. The coupling disc has a first position to lock the brake wheel shaft so that the input shaft can rotate independently and a second position to release the brake wheel and connect the brake wheel to the input shaft so that the two are linked The driving component drives the coupling disc to move between the first position and the second position.
  12. 根据权利要求11所述的一种洗衣机减速离合装置,其特征在于,所述离合机构包括拨叉,拨叉一端延伸至所述驱动部件,另一端延伸至所述的联接盘,所述驱动部件驱动所述拨叉的一端上下运动,拨叉的另一端拨动所述联接盘在所述第一位置和第二位置之间运动。The decelerating clutch device of a washing machine according to claim 11, wherein the clutch mechanism comprises a shift fork, one end of the shift fork extends to the drive member, and the other end extends to the coupling disc, the drive member One end of the shift fork is driven to move up and down, and the other end of the shift fork moves the coupling disc between the first position and the second position.
  13. 根据权利要求12所述的一种洗衣机减速离合装置,其特征在于,所述拨叉中部可转动的安装在一拨叉支架上,所述驱动部件包括驱动电机,驱动电机的输出轴连接有旋转推块,所述旋转推块上设置有推动部,拨叉的一端与所述推动部抵接,所述驱动电机驱动旋转推块转动,旋转推块上的推动部自转,推动所述拨叉相应的一端上下运动,使得拨叉另一端拨动所述联接盘在所述第一位置和第二位置之间运动。The deceleration clutch device of a washing machine according to claim 12, characterized in that the middle part of the shift fork is rotatably mounted on a shift fork bracket, the drive component includes a drive motor, and the output shaft of the drive motor is connected with a rotary Push block, the rotary push block is provided with a push part, one end of the shift fork abuts the push part, the driving motor drives the rotary push block to rotate, the push part on the rotary push block rotates to push the shift fork The corresponding one end moves up and down, so that the other end of the shift fork moves the coupling disc between the first position and the second position.
  14. 根据权利要求13所述的一种洗衣机减速离合装置,其特征在于,所述旋转推块包括圆柱体,圆柱体的一端与驱动电机的驱动轴连接,圆柱体的另一端设置有所述的推定部,推动部具有沿着圆柱体圆周方向延伸的螺旋面,所述圆柱体转动,所述螺旋面自转推动拨叉相应的端部上下运动,使得拨叉另一端带动所述联接盘在所述第一位置和第二位置之间运动。The deceleration clutch device of a washing machine according to claim 13, wherein the rotary push block comprises a cylinder, one end of the cylinder is connected with the drive shaft of the drive motor, and the other end of the cylinder is provided with the estimation The pushing portion has a spiral surface extending along the circumferential direction of the cylinder, and the cylinder rotates, and the spiral surface rotates to push the corresponding end of the shift fork to move up and down, so that the other end of the shift fork drives the coupling disc in the Movement between the first position and the second position.
  15. 根据权利要求14所述的一种洗衣机减速离合装置,其特征在于,所述推动部包括由所述圆柱体一端的圆形面边沿,沿着圆周方向延伸设置的凸条,凸条的首尾具有间隙,所述凸条上由一端向另一端延伸方向上,凸条的上表面成型为由所述圆形面逐渐升高,并在升高至最高点后,又逐渐下降至所述圆形面上的螺旋面,所述拨叉相应的端部上设置有球形凸台,所述球形凸台与所述螺旋面接触配合。The decelerating clutch device of a washing machine according to claim 14, wherein the pushing portion includes a convex strip extending along the circumferential direction from a circular surface edge of one end of the cylindrical body, and the convex strip has Gap, the convex strip extends from one end to the other end, and the upper surface of the convex strip is shaped to gradually rise from the circular surface, and after rising to the highest point, it gradually drops to the circular On the spiral surface on the surface, the corresponding end of the shift fork is provided with a spherical boss, and the spherical boss is in contact with the spiral surface.
  16. 根据权利要求15所述的一种洗衣机减速离合装置,其特征在于,所述驱动电机和旋转推块由上至下依次设置,旋转推块的顶部与驱动电机驱动连接,旋转推块的底部设置有所述的推动部,所述拨叉对应所述推动部的一端向上弯折延伸至与所述螺旋面接触。The deceleration clutch device of a washing machine according to claim 15, wherein the drive motor and the rotary push block are arranged in order from top to bottom, the top of the rotary push block is drivingly connected with the drive motor, and the bottom of the rotary push block is arranged There is the pushing part, and one end of the shift fork corresponding to the pushing part is bent upward and extends to contact with the spiral surface.
  17. 根据权利要求16所述的一种洗衣机减速离合装置,其特征在于,所述拨叉延伸至所述螺旋面的一端的端面上凸出设置有球形凸台,所述球形凸台与所述螺旋面抵接。The deceleration clutch device of a washing machine according to claim 16, wherein the end surface of the shift fork extending to one end of the spiral surface is protrudingly provided with a spherical boss, the spherical boss and the spiral Face abutment.
  18. 根据权利要求12-17任一所述的一种洗衣机减速离合装置,其特征在于,所述联接盘上设置有环形凸台,所述拨叉延伸至所述联接盘的一端设置有半环形夹持部,所述拨叉通过所述半环形夹持部夹持在所述环形凸台上。The deceleration clutch device of a washing machine according to any one of claims 12-17, wherein the coupling disc is provided with an annular boss, and one end of the shift fork extending to the coupling disc is provided with a half ring clamp Holding part, the shift fork is clamped on the annular boss by the semi-annular clamping part.
  19. 根据权利要求11-16任一所述的一种洗衣机减速离合装置,其特征在于,所述离合机构包括传矩轴套和定位盘,所述传矩轴套套装在输入轴上且与其一体转动,所述定位盘套装在所述制动轮轴外部且位置固定,所述联接盘套装在制动轮轴上,位于所述传矩轴套和定位盘之间且仅可沿轴向滑动,所述定位盘上凸出设置有拨叉架,拨叉中部可转动的安装在该拨叉架上,拨叉的一端延伸至所述驱动部件,另一端延伸至所述的联接盘;所述第一位置为联接盘向定位盘滑动与定位盘连接的位置,所述第二位置为联接盘向传矩轴套滑动与传矩轴套连接的位置。The decelerating clutch device of a washing machine according to any one of claims 11-16, wherein the clutch mechanism includes a torque transmission sleeve and a positioning plate, and the torque transmission sleeve is sleeved on the input shaft and rotates integrally with it , The positioning disc is sleeved on the outside of the brake wheel shaft and the position is fixed, the coupling disc is sleeved on the brake wheel shaft, is located between the torque transmission sleeve and the positioning disc and can only slide in the axial direction, the A shift fork frame is protrudingly provided on the positioning plate, the middle part of the shift fork is rotatably mounted on the shift fork frame, one end of the shift fork extends to the driving part, and the other end extends to the coupling disk; the first The position is the position where the coupling disc slides to the positioning disc to be connected to the positioning disc, and the second position is the position where the coupling disc slides to the torque transfer sleeve and is connected to the torque transfer sleeve.
  20. 根据权利要求19所述的一种洗衣机减速离合装置,其特征在于,包括固定设置在洗衣机的洗涤桶上的外部壳体,所述制动轮安装在所述外部壳体内,所述定位盘固定安装在所述外部壳体上,所述外部壳体/定位盘上设置有设有弹簧压盖,所述弹簧压盖与所述联接盘之间压缩配置有弹簧。The deceleration clutch device of a washing machine according to claim 19, characterized by comprising an outer casing fixedly arranged on the washing tub of the washing machine, the brake wheel is installed in the outer casing, and the positioning plate is fixed Installed on the outer casing, a spring pressing cover is arranged on the outer casing/positioning plate, and a spring is compressed and arranged between the spring pressing cover and the coupling plate.
  21. 一种洗衣机减速离合装置,其特征在于:包括A deceleration clutch device for washing machine, characterized in that it comprises
    输入轴;Input shaft;
    第一定轴轮系,包括第一内齿圈,以及固定设置的第一定轴轮架;The first fixed-axis gear train includes a first inner ring gear and a fixed first fixed-axis wheel carrier;
    第二定轴轮系,包括第二定轴轮架;The second fixed axle gear train, including the second fixed axle wheel carrier;
    输出轴,与所述第一内齿圈连接,并与所述第二定轴轮系传动连接;The output shaft is connected with the first inner gear ring and is in transmission connection with the second fixed shaft gear train;
    及输出轴套,套设在输出轴上,与第二定轴轮系连接;And the output shaft sleeve, which is sleeved on the output shaft and connected with the second fixed shaft gear train;
    所述的第一定轴轮架和所述的第二定轴轮架之间固定连接。The first fixed axle wheel carrier and the second fixed axle wheel carrier are fixedly connected.
  22. 根据权利要求21所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 21, characterized in that:
    包括制动轮和制动轮轴,制动轮内部具有敞开的内部腔室,所述的制动轮轴套装在输入轴外部且一端封盖固定在制动轮的敞口端;所述的第一定轴轮系和第二定轴轮系分别设置在制动轮的内部腔室内,所述的第一定轴轮架固定在制动轮轴或者制动轮上;The brake wheel includes a brake wheel and a brake wheel shaft. The brake wheel has an open internal chamber. The brake wheel shaft is sleeved on the outside of the input shaft and one end is covered and fixed on the open end of the brake wheel; The fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner chamber of the brake wheel, and the first fixed axle wheel carrier is fixed on the brake wheel shaft or the brake wheel;
    所述的第二定轴轮架固定在第一定轴轮架上。The second fixed axle wheel carrier is fixed on the first fixed axle wheel carrier.
  23. 根据权利要求22所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 22, characterized in that:
    所述的制动轮轴包括套设在输入轴外部的轴套部和封盖在制动轮的敞口端上端盖部,第一定轴轮架固定在制动轮轴的端盖上,所述的第二定轴轮架与第一定轴轮架固定连接。The brake wheel shaft includes a sleeve part sleeved outside the input shaft and an upper end cover part of the open end of the brake wheel. The first fixed axle wheel frame is fixed on the end cover of the brake wheel shaft. The second fixed axle wheel carrier is fixedly connected with the first fixed axle wheel carrier.
  24. 根据权利要求23所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 23, characterized in that:
    所述的第一定轴轮架包括第一定轴轮架主体、第一定轴轮架盖、多个连接固定杆和多个第一齿 轮轴;The first fixed axle wheel carrier includes a first fixed axle wheel carrier body, a first fixed axle wheel carrier cover, a plurality of connecting and fixing rods and a plurality of first gear shafts;
    所述连接固定杆的一端固定在第一定轴轮架主体上,另一端固定在制动轮轴的端盖部;One end of the connecting and fixing rod is fixed on the main body of the first fixed axle wheel carrier, and the other end is fixed on the end cover of the brake axle;
    所述第一齿轮轴的两端分别固定在第一定轴轮架主体和第一定轴轮架盖上;Both ends of the first gear shaft are respectively fixed on the first fixed axle wheel carrier body and the first fixed axle wheel carrier cover;
    所述的第二定轴轮架包括第二定轴轮架主体、第二定轴轮架盖以及固定连接第二定轴轮架主体与第二定轴轮架盖的第二齿轮轴;The second fixed axle wheel carrier includes a second fixed axle wheel carrier body, a second fixed axle wheel carrier cover, and a second gear shaft fixedly connecting the second fixed axle wheel carrier body and the second fixed axle wheel carrier cover;
    所述的第二定轴轮架主体固定设置在第一定轴轮架主体上。The second fixed axle wheel carrier body is fixedly arranged on the first fixed axle wheel carrier body.
  25. 根据权利要求24所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 24, wherein:
    所述的第一定轴轮架主体上设有插齿槽,所述的第二定轴轮架主体上设有插齿;The first fixed axle wheel carrier body is provided with a tooth slot, and the second fixed axle wheel carrier body is provided with a tooth slot;
    所述的第二定轴轮架主体的插齿插入所述的第一定轴轮架主体的插齿槽内,实现相对固定连接。The toothing of the second fixed axle wheel carrier body is inserted into the toothing groove of the first fixed axle wheel carrier body to realize a relatively fixed connection.
  26. 根据权利要求25所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device for washing machine according to claim 25, characterized in that:
    所述的第一定轴轮架主体上的插齿槽的下部具有接齿限位部,所述的第二定轴轮架主体的插齿的端面与所述的接齿限位部相抵。The lower part of the gear slot on the main body of the first fixed axle wheel carrier has a tooth stopper, and the end face of the gear insert of the second fixed axle wheel carrier abuts the tooth stopper.
  27. 根据权利要求21-26任一项所述的一种洗衣机减速离合装置,其特征在于:A decelerating clutch device for a washing machine according to any one of claims 21-26, wherein:
    所述的第一定轴轮系包括第一定轴齿轮组,所述的第一定轴齿轮组可转动的安装在所述的第一齿轮轴上;The first fixed-axis gear train includes a first fixed-axis gear set, and the first fixed-axis gear set is rotatably mounted on the first gear shaft;
    所述的第一内齿圈与第一定轴齿轮组内啮合传动。The first inner gear ring and the first fixed shaft gear set are in meshing transmission.
  28. 根据权利要求27所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device for washing machine according to claim 27, characterized in that:
    所述的第一定轴齿轮组包括一级定轴齿轮组和二级定轴齿轮组,所述的一级定轴齿轮组与二级定轴齿轮组外啮合传动,所述的二级定轴齿轮组与内齿圈内啮合传动;The first fixed-axis gear set includes a first-stage fixed-axis gear set and a second-stage fixed-axis gear set. Shaft gear set and internal gear ring meshing transmission;
    所述输入轴将动力传输至一级定轴齿轮组,经一级定轴齿轮组、二级定轴齿轮组、第一内齿圈减速后输出至输出轴。The input shaft transmits the power to the first-stage fixed-axis gear set, and is output to the output shaft after being decelerated by the first-stage fixed-axis gear set, the second-stage fixed-axis gear set, and the first ring gear.
  29. 根据权利要求28所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 28, characterized in that:
    所述的二级定轴齿轮组中的齿轮数量与一级定轴齿轮组中的齿轮数量相同,且一一对应。The number of gears in the second-stage fixed-axis gear set is the same as the number of gears in the first-stage fixed-axis gear set, and they correspond one to one.
  30. 根据权利要求27所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device for washing machine according to claim 27, characterized in that:
    所述的第一定轴轮系还包括输入轴齿轮,所述的输入轴齿轮固定套装在所述的输入轴上与所述的第一定轴齿轮组外啮合传动;The first fixed shaft gear train further includes an input shaft gear, and the input shaft gear is fixedly sleeved on the input shaft to engage and drive with the first fixed shaft gear set;
    优选地,所述的输入轴齿轮与输入轴一体设置;Preferably, the input shaft gear is integrated with the input shaft;
    优选地,所述的输入轴齿轮与一级定轴齿轮组外啮合传动。Preferably, the input shaft gear is externally meshed with the primary fixed shaft gear set.
  31. 一种洗衣机减速离合装置,其特征在于,包括:A deceleration clutch device for washing machine, characterized in that it comprises:
    输入轴;Input shaft;
    第一定轴轮系,包括第一内齿圈和固定设置的第一定轴轮架;The first fixed axle gear train includes a first inner gear ring and a fixed first fixed axle wheel carrier;
    第二定轴轮系,包括第二内齿圈、固定设置的第二定轴轮架以及可转动的安装在第二定轴轮架上的第二定轴齿轮组;The second fixed-axis gear train includes a second inner gear ring, a fixed second fixed-axis wheel carrier, and a second fixed-axis gear set rotatably mounted on the second fixed-axis wheel carrier;
    输出轴,与所述第一内齿圈连接,并与第二定轴轮系传动连接;The output shaft is connected with the first inner ring gear and is in driving connection with the second fixed shaft gear train;
    及输出轴套,套设在所述的输出轴上,与第二定轴轮系连接;And an output shaft sleeve, sleeved on the output shaft and connected with the second fixed shaft gear train;
    所述的输入轴将动力传输至第一定轴轮系,所述的第一定轴轮系将动力输出至所述的输出轴,所述的输出轴同时将动力传输至所述的第二定轴齿轮组,所述的第二定轴齿轮组传动所述的第二内齿圈带动输出轴套转动。The input shaft transmits power to the first fixed shaft gear train, the first fixed shaft gear train outputs power to the output shaft, and the output shaft simultaneously transmits power to the second fixed shaft gear train. A fixed-axis gear set, wherein the second fixed-axis gear set drives the second ring gear to drive the output shaft sleeve to rotate.
  32. 根据权利要求31所述的一种洗衣机减速离合装置,其特征在于:The decelerating clutch device of a washing machine according to claim 31, wherein:
    所述的第二定轴轮系包括第二传矩盘;The second fixed shaft gear train includes a second torque transmission plate;
    所述的输出轴套、第二内齿圈分别与所述的第二传矩盘固定连接,所述的第二定轴齿轮组与所述的第二内齿圈传动连接;The output shaft sleeve and the second internal gear are respectively fixedly connected with the second torque transmission plate, and the second fixed shaft gear set is in driving connection with the second internal gear;
    所述的第二定轴齿轮组传动所述的第二内齿圈,带动所述的第二传矩盘以及所述的输出轴套同步转动。The second fixed-axis gear set drives the second ring gear, and drives the second torque transmission wheel and the output sleeve to rotate synchronously.
  33. 根据权利要求32所述的一种洗衣机减速离合装置,其特征在于:The deceleration clutch device of a washing machine according to claim 32, characterized in that:
    所述第二传矩盘的外圆设置有第二传矩盘插接齿,所述第二内齿圈上设置与第二传矩盘插接齿相匹配的第二内齿圈接齿槽,第二传矩盘插接齿插接在第二内齿圈接齿槽内将第二传矩盘与第二内齿圈连接为一体;The outer circle of the second torque transmission plate is provided with second torque transmission plate inserting teeth, and the second inner gear ring is provided with a second inner gear ring connecting tooth groove matching the second torque transmission plate inserting teeth , The second torque transmission plate inserting teeth are inserted into the second internal gear ring groove to connect the second torque transmission plate and the second internal gear ring as a whole;
    所述第二传矩盘的中部设置第二传矩盘插齿槽,所述输出轴套的一端设置输出轴套插齿,输出 轴套插齿插接在第二传矩盘插齿槽内将输出轴套与第二传矩盘连接为一体。The middle part of the second torque transmission plate is provided with a second torque transmission plate toothing groove, one end of the output shaft sleeve is provided with an output shaft sleeve toothing, and the output shaft sleeve toothing is inserted into the second torque transmission disk toothing groove Connect the output shaft sleeve and the second torque transmission plate as a whole.
  34. 根据权利要求33所述的一种洗衣机减速离合装置,其特征在于:A decelerating clutch device for washing machine according to claim 33, characterized in that:
    所述的第二内齿圈接齿槽的齿形与所述的第二定轴齿轮组的齿形相同,且所述的第二内齿圈接齿槽的齿与所述的第二定轴齿轮组的齿相接;The tooth profile of the second ring gear tooth groove is the same as the tooth profile of the second fixed-axis gear set, and the teeth of the second ring gear tooth groove are the same as the teeth of the second fixed shaft gear set. The teeth of the shaft gear set are connected;
    所述第二传矩盘上位于第二传矩盘插接齿的一端设置接齿限位部,所述的接齿限位部与第二内齿圈的端面相抵。A tooth limiting portion is provided on the second torque transmission disk at one end of the inserting teeth of the second torque transmission disk, and the tooth limiting portion abuts against the end surface of the second inner gear ring.
  35. 根据权利要求34所述的一种洗衣机减速离合装置,其特征在于:所述的接齿限位部为设置在第二传矩盘插接齿的端部的限位端盖,所述的限位端盖封堵住第二传矩盘插接齿的齿槽沿轴向上的贯通。The decelerating clutch device of a washing machine according to claim 34, characterized in that: the tooth-connecting limiting portion is a limiting end cover provided at the end of the inserting tooth of the second torque transmission plate, and the limiting end cover The position end cover blocks the axial penetration of the tooth grooves of the inserting teeth of the second torque transmission plate.
  36. 根据权利要求33所述的一种洗衣机减速离合装置,其特征在于:所述的第二内齿圈接齿槽与所述的第二定轴齿轮组之间具有限位阶梯,用于限定所述的第二传矩盘插接齿插入所述的第二内齿圈接齿槽的深度。The deceleration clutch device of a washing machine according to claim 33, characterized in that: there is a limit step between the second inner gear ring gear groove and the second fixed shaft gear set for limiting the The depth of the insertion tooth of the second torque transmission plate inserted into the groove of the second ring gear.
  37. 根据权利要求31-36任意一项所述的一种洗衣机减速离合装置,其特征在于:所述的第二内齿圈为塑料第二内齿圈,所述的第二传矩盘为金属盘状结构;The deceleration clutch device of a washing machine according to any one of claims 31-36, wherein the second inner gear ring is a plastic second inner gear ring, and the second torque transmission disc is a metal disc状结构;
    所述的第二传矩盘与所述的输出轴套、所述的第二内齿圈分别固定连接成为一体。The second torque transmission plate is fixedly connected with the output shaft sleeve and the second inner gear ring to form a whole body.
  38. 根据权利要求31-36任意一项所述的一种洗衣机减速离合装置,其特征在于:所述的第二定轴轮系包括固定安装在所述的输出轴上的中心齿轮;The decelerating clutch device for washing machine according to any one of claims 31-36, characterized in that: the second fixed shaft gear train comprises a central gear fixedly mounted on the output shaft;
    所述的第二定轴轮架包括多个第二齿轮轴,所述的第二定轴齿轮组包括分别可转动的安装在各第二齿轮轴上的第二定轴齿轮,所述的中心齿轮与所有第二定轴齿轮外啮合传动,所有所述第二定轴齿轮与所述第二内齿圈内啮合传动;The second fixed axle gear frame includes a plurality of second gear shafts, the second fixed axle gear set includes second fixed axle gears respectively rotatably mounted on each second gear shaft, and the center The gear is externally meshed and transmitted with all the second fixed-axis gears, and all the second fixed-axis gears are internally meshed and transmitted with the second internal gear ring;
    优选地,所述的第二齿轮轴包括四个,每一个第二齿轮轴上分别设置第二定轴齿轮。Preferably, the second gear shaft includes four, and each second gear shaft is provided with a second fixed shaft gear.
  39. 根据权利要求31-36任意一项所述的一种洗衣机减速离合装置,其特征在于:所述的第一定轴轮系包括第一定轴齿轮组和第一传矩盘;The decelerating clutch device for washing machine according to any one of claims 31-36, characterized in that: the first fixed shaft gear train comprises a first fixed shaft gear set and a first torque transmission plate;
    所述的第一内齿圈与所述的第一定轴齿轮组内啮合传动,所述的第一传矩盘分别与所述的第一内齿圈和所述的输出轴固定连接。The first ring gear is in meshing transmission with the first fixed shaft gear set, and the first torque transmission plate is fixedly connected with the first ring gear and the output shaft, respectively.
  40. 根据权利要求31-36任意一项所述的一种洗衣机减速离合装置,其特征在于:A decelerating clutch device for a washing machine according to any one of claims 31-36, wherein:
    所述第一传矩盘的外圆设置有第一传矩盘插接齿,所述第一内齿圈上设置与第一传矩盘插接齿相匹配的第一内齿圈接齿槽,第一传矩盘插接齿插接在第一内齿圈接齿槽内将第一传矩盘与第一内齿圈连接为一体;The outer circle of the first torque transmission plate is provided with a first torque transmission plate inserting tooth, and the first inner gear ring is provided with a first inner gear ring connection tooth groove matching the first torque transmission plate inserting tooth , The first torque transmission plate inserting tooth is inserted into the first internal gear ring groove to connect the first torque transmission plate and the first internal gear ring as a whole;
    所述第一传矩盘的中部设置第一传矩盘插齿槽,所述输出轴的一端设置输出轴插齿,输出轴插齿插接在第一传矩盘插齿槽内将输出轴套与第一传矩盘连接为一体。The middle part of the first torque transmission disk is provided with a first torque transmission disk gear slot, one end of the output shaft is provided with an output shaft toothing, and the output shaft toothing is inserted into the first torque transmission disk gear slot to connect the output shaft The sleeve is connected with the first torque plate as a whole.
PCT/CN2020/094071 2019-06-27 2020-06-03 Deceleration clutch apparatus of washing machine, and washing machine WO2020259235A1 (en)

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Application Number Priority Date Filing Date Title
JP2021577038A JP2022543981A (en) 2019-06-27 2020-06-03 Reduction clutch device for washing machine and washing machine

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN201910566587.5A CN112144241B (en) 2019-06-27 2019-06-27 Speed reduction clutch device of washing machine
CN201910566266.5 2019-06-27
CN201910566587.5 2019-06-27
CN201910566672.1A CN112144242B (en) 2019-06-27 2019-06-27 Washing machine speed reduction clutch and washing machine
CN201910566672.1 2019-06-27
CN201910566266.5A CN112144240B (en) 2019-06-27 2019-06-27 Speed reduction clutch device of washing machine
CN201910566255.7 2019-06-27
CN201910566255.7A CN112144238B (en) 2019-06-27 2019-06-27 Speed reduction clutch device of washing machine

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CN113949208A (en) * 2021-10-26 2022-01-18 天津市佳利电梯电机有限公司 Low-loss escalator motor
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CN114990853A (en) * 2022-03-21 2022-09-02 刘富豪 Washing machine speed reduction clutch and double-power washing machine
CN114990853B (en) * 2022-03-21 2023-09-22 刘富豪 Washing machine speed reduction clutch device and double-power washing machine

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